DESI

GN AND FABRI
CATI
ON OFGEARLESS
POWER TRANSMI
SSI
ON FOR SKEW SHAFTS

Abst
ract
Powert ransmissi
onf orskew shaft
siswiththehelpofei thercrossed
hel
icalgearorwor m gearorhy poi
dgearsinamachi ne,butthe
manuf act ur
ingoft hesegearisv er
ycomplex,powerlossingear sdue
toslidingmot i
onandt heshaftori
ent
ati
onsisv er
yli
mi tedmeansnot
forev eryshaf tori
entati
onbecauseofstandardi
zat
ionofgear s,soneed
ari
sesf orabet tersy st
em.

HereIi
ntr
oducedagearlesspowertransmissi
onsystem f
orskew
shaf
tswhichreducet
helosses,cost&sav et heti
meandspace.This
syst
em al
l
owst hechangi
ngi ntheori
entat
ionofshaftsduri
ngmotion.

Alsothi
sgear
lesstransmi
ssi
oncanbeusedf orbothinter
sect
ing
shaft
sandskew shaftsbuther
eweintr
oducedasol ut
ionforskew
shaft
ssomainat t
entioni
stowardst
heskew shaf
ts.

I
ntr
oduct
ion:
-
Today’
swor l
drequi
resspeedoneachandev eryfi
eld.Hencer apidnessand
quickworki
ngisthemostimpor tant.Nowday sforachievingrapidness,
vari
ousmachinesandequipment ’saremanuf act
ured.Gear sarecost l
yto
manufactur
e.It
sneedtoincreaset heeffi
ciencyoft ransmissionwhi ch
cannotbedoneusinggearedt r
ansmi ssi
on.Gear l
esst ransmission
mechanism i
scapableoftransmitti
ngpoweratanyangl ewi t
houtanygear .
Inthi
stransmissionsy stem no.ofpi
nsorlinksusedmustbeodd3, 5,
7,9.
..
Pinsorli
nksar efixedint hedri
ll
edholesatthebot hshaftendsdueto
whichmot i
onist ransferr
ed.TheWorkingoft hisarr
angementisvery
smooth&wor kef fecti
vel
ywi t
hav er
ymi ni
mum amountofpowerl osses,
whichisskil
l
ful andi shav i
ngsomethingpreciseintransmit
ti
ngpowerat
ri
ghtanglewithoutanygear sbeingmanufactured.

Component
soft
hemodel
andoper
ati
ons:
-
Inthissect
iondif
ferentv
iewsofthearr
angementandthe
component susedforarr
angementareshown,whichi
snecessar
y
forunderst
andingtheproperwor
kingandsetupofthe
arrangement
Vi
ewsofSet
up:
-
Vi
ewoft
hepi
ns:
-

Ar
rangement
sofpi
nsi
nshaf
t:
-
I
nuppert
abl
eiti
sseent hatwit
hanyno.ofpinsothert
hanodd
t
her
emustbeanintegralwhosemult
ipl
i
cationwit
hanglegi
ves
t
heval
ue180degreessoonlyoddno.ofpinsused.

Wor
king:
-
Letatt hest ar
ti
ngi nstantshaft1st ar
tsrotati
onwi t
h3pi nsin
ant i
cl ockwi sedir
ect ionandar eactionforcedev elopedatt hepin
sur facewhi chincont actwit
ht heshaftandt hi
sf orcetransfer
red
tot heot herendoft hepi nwhichisintheshaf tandappl yingon
theshaf t2duet owhi chshaft2star t
srotati
ngi nthesame
direct ionasshaf t1, af t
er120degr eerotati
onpi n1comesatt he
placeofpi n2&pi n2comesatt heplaceofpi n3&pi n3comesat
thepl aceofpi n1bysl i
dingi
nshaf tandsel f
-adjusti
ng.Thi s
mot i
onr epeatedf ornext120degr eesandf urt
herf ornext120
degr eesandpi nsar eexchangingt hepositi
oni nsuccessi veorder
asdi scussedbef ore.