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Materials Behaviour PDF
EDITOR
JEAN LEMAITRE
Universit# Paris 6
LMT-Cachan
Cachan Cedex
France
ACADEMIC PRESS
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INDEX 1179
vi Contents
CHAPTER 1
Background on mechanics of materials
CHAPTER 2
Elasticity, viscoelasticity
CHAPTER 3
Yield limit
CHAPTER 4
Plasticity
4.1 Introduction to plasticity 197
J. Lemaitre
4.2 Elastoplasticity of metallic polycrystals by the
self-consistent model 199
M. Berveiller
4.3 Anisotropic elastoplastic model based on
crystallographic texture 204
A. M. Habraken, L. Duchr A. Godinas, S. Cescotto
4.4 Cyclic plasticity model with nonlinear isotropic and
kinematic hardening: No LIKH model 213
D. Marquis
4.5 Muhisurface hardening model for monotonic and
cyclic response of metals 223
Z. Mroz
4.6 Kinematic hardening rule with critical state of
dynamic recovery 232
N. Ohno
viii Contents
CHAPTER 5
Viscoplasticity
5.1 Introduction to viscoplasticity 301
J. Lemaitre
5.2 A phenomenological anisotropic creep model for
cubic single crystals 303
A. Bertram, J. Olschewski
5.3 Crystalline viscoplasticity applied to
single crystals 308
G. Cailletaud
5.4 Averaging of viscoplastic polycrystalline materials
with the tangent self-consistent model 318
A. Molinari
5.5 Fraction models for inelastic deformation 326
J. E Besseling
5.6 Inelastic compressible and incompressible,
isotropic, small-strain viscoplasticity theory based
on overstress (VBO) 336
E. Krempl, K. Ho
Contents ix
CHAPTER 6
Continuous damage
CHAPTER 7
Cracking and .fracture
7.1 Introduction to cracking and fracture 539
J. Lemaitre
7.2 Bridges between damage and fracture mechanics 542
J. Mazars, G. Pijaudier-Cabot
7.3 Background on fracture mechanics 549
H. D. Bui, J. B. Leblond, N. Stalin-Muller
7.4 Probabilistic approach to fracture: The Weibull model 558
E Hild
7.5 Brittle fracture 566
D. Franc~ois
Contents xi
CHAPTER 8
Friction a n d w e a r
CHAPTER 9
Multiphysics coupled behavior
9.1 Introduction to coupled behaviors 795
J. Lemaitre
9.2 Elastoplasticity and viscoplasticity coupled
with damage 797
A. Benallal
9.3 A fully coupled anisotropic elastoplastic
damage model 802
S. Cescotto, M. Wauters, A. M. Habraken, Y. Zhu
9.4 Model of inelastic behavior coupled to damage 814
G. Z. Voyiadjis
9.5 Thermo-elasto-viscoplasticity and damage 821
P. Perzyna
9.6 High-temperature creep deformation and
rupture models 835
D. R. Hayhurst
9.7 A coupled diffusion-viscoplastic formulation for
oxidasing multiphase materials 849
E. P. Busso
Contents xiii
CHAPTER 1 0
Composite media, biomaterials
CHAPTER 1 1
Geomaterials
Index 1179
FOREWORD
We know that there is an abundance of models for particular materials and for
specific types of mechanical responses. Indeed, both the developers of models
and their users sometimes criticize this situation, for different reasons. The
presence of different models that attempt to describe the same material and
response is due not only to the personal style of their inventors, but also to a
desirable element of competition that drives the progress in the field.
Given this situation, the selection of the proper constitutive model from all
the available ones can be difficult for users or even materials modelers when
they are not experts in the field. This Handbook is the first attempt to organize
a wide range of models and to provide assistance in model selection and
actual application. End-users will find here either potential models relevent
for their application and ready to be used for the problem at hand, or an
entrance to the specific technical literature for more details.
Recognizing the breadth of the field as well as the unavoidable personal
touch of each approach, Jean Lemaitre has chosen to include in this
Handbook the writings of as many as 130 authors. Drawing on his wide
experience developing and using constitutive models for many materials, he
has addressed his worldwide network of colleagues, all experts in their
pertinent subject, to accomplish this difficult task. Yet, even though the
Handbook covers an unprecedented range of materials and types of behavior,
it is only a sample of currently available models, and other choices would
have been possible. Indeed, more choices will become possible as the
development of novel and improved material models continues.
xvi
INTRODUCTION
xvii
xviii Introduction
Some personal comments. This Handbook has been initiated by the editor of
"Academic Press" who gave me much freedom to organize the book. It took
me two years to prepare the contents, to obtain the agreement of more than
100 authors, to ask for manuscripts, to ask again and again (and again for
some of them!) to review and to obtain the final material. It was an exciting
experience for which all actors must be thanked: the editors Z. Ruder, G.
Franklin, and M. Filion, all the authors who are still my friends, my
colleagues and friends from the LMT-Cachan who often advised me on
subjects and authors and particularly Erik van der Giessen, who helped me in
the selection of the subjects, who corrected the chapter introductions, and
who agreed to write the foreword, Catherine Genin who was so kind and so
efficient with letters, fax, e-mail, telephone, disks and manuscripts and
answered so many questions in order to obtain the materials in due time. I must
also mention Annie, my wife, who accepted 117 articles on the table at home!
Merci d tous,
Jean Lemaitre
Septembre 2000
CONTRIBUTORS
xix
XX Contributors
B. J. BESSON (7.8), Ecole des Mines de Paris, Centre des Mat~riaux, UMR
CNRS 7533, BP 87, 91003 Evry Cedex, France
J. E BESSELING (5.5), j.f.besseling@wbmt.tudelft.nl
M. BERVEILLER (4.2), Laboratoire de Physique et M&anique des Mat~riaux,
Ile du Saulcy, 57045 Metz Cedex, France
RENt~ BILLARDON (9.16), ENS de Cachan/CNRS/Universit~ Paris 6, 61
avenue du President Wilson, 94235 Cachan Cedex, France
SOL R. BODNER (5.7), Technion Israel Institute of Technology, Haifa 32000,
Israel
MARY C. BOYCE (5.12), Department of Mechanical Engineering, Center for
Materials Science and Engineering, Massachusetts Institute of Technology,
Cambridge, Massachusetts, USA
YVES BRECHET (1.2), L.T.EC.M. BP75, Institut National Polytechnique de
Grenoble, 38402 St Martin d'Heres Cedex, France
DAVID BROEK (7.14), 263 Dogwood Lane, Westerville, Ohio, USA
HUY DUONG BUI (7.3, 8.5), Laboratoire de M&anique des Solicles, Ecole
Polytechnique, 91128 Palaiseau, France Electricit4 de France, R&D, Clamart,
France
ALAIN BURR (10.7), Laboratoire de Physico-Chimie Structurale et Macro-
mol&ulaire, UMR 7615, ESPCI, 10 rue Vauquelin, 75231 Paris Cedex 05,
France
ESTEBAN P. BUSSO (9.7), Department of Mechanical Engineering, Imperial
College, University of London, London, SW7 2BX, United Kingdom
GEORGES CAILLETAUD (5.3), Centre des Mat4riaux de l't~cole des Mines de
Paris, UMR CNRS 7633, BP 87, F91003 Evry Cedex, France
VALTER CARVELLI (10.8), Department of Structural Engineering, Technical
University (Politecnico) of Milan, Piazza Leonardo Da Vinci 32, 20133 Milano,
Italy
SERGE CESCOTTO (4.3, 9.3), D4partement MSM, Universit4 de Liege, 1,
chemin des Chevreuils bfit.B52/3, 4000 Liege, Belgique
J. L. CHABOCHE (5.8), O.N.E.R.A., DMSE, BP 72, 92322 ChStillon Cedex,
France and LASMIS, Troyes University of Technology, BP 2060, 10010 Troyes
Cedex, France
A. H. C. CHAN (11.10), School of Engineering, University of Birmingham,
United Kingdom
Contributors xxi
Background on
Mechanics of Materials
This Page Intentionally Left Blank
SECTION 1.1
Background O I l
Modeling
JEAN LEMAITRE
UniversitY. Paris 6, LMT-Cachan, 61 avenue du Pr&ident Wilson, 94235 Cachan Cedex, France
Contents
1.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 Observations and Choice of Variables . . . . . . . . . 4
1.1.2.1 Scale of observation . . . . . . . . . . . . . . . . . . . 5
1.1.2.2 Internal Variables . . . . . . . . . . . . . . . . . . . . . . 6
1.1.3 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.3.1 State Potential . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.3.2 Dissipative Potential . . . . . . . . . . . . . . . . . . . 8
1.1.4 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.4.1 Qualitative Identification . . . . . . . . . . . . . . . 9
1.1.4.2 Quantitative Identification . . . . . . . . . . . . 11
1.1.5 Validity Domain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1.6 Choice of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1.7 Numerical Implementation . . . . . . . . . . . . . . . . . . . 14
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.1 INTRODUCTION
First of all, in mechanics of materials, a model does not exist for itself; it exists
in connection with a purpose. If it is the macroscopic behavior of mechanical
components of structures that is being considered, the basic tool is the
mechanics of continuous media, which deals with the following:
- _v (M0)
(2)
1 (_vT_v - 1)
_
3. Temperature T.
These three variables are functions of the time t.
From the mathematical point of view, strains and stresses are defined on a
material point, but the real materials are not continuous. Physically, strain
and stress represent averages on a fictitious volume element called the
representative volume element (RVE) or mesoscale. To give a subjective order
of magnitude of a characteristic length, it can be
1.1.2.2 INTERNALVARIABLES
The elastic strain represents the reversible movements of atoms, and the
plastic strain corresponds to an average of irreversible slips.
All variables which define the internal state of the RVE are called internal
variables. They should result from observations at a microscale and from a
homogenization process:
1.1.3 FORMULATION
Ps > (7)
- T ,i
1.1.3.1 STATEPOTENTIAL
The state potential allows for the derivation of the state laws and the
definition of the associate variables or driving forces associated with the state
variables VK tO define the energy involved in each phenomenon. Choosing the
Helmholtz free energy ~, it is a function of all state variables concave with
respect to the temperature and convex with respect to all other VK,
0 = O(~, T , f , f , . . . VK...) (9)
or in classical elastoplasticity
O = O ( F , ~_p, r , . . . v ~ . . .) (10)
The state laws derive from this potential to ensure that the second principle is
always fulfilled.
o~
S ~- (13)
OT
Lemaitre
O0 (15)
AK -- p OVK
Each variable AK is the main cause of variation of the state variable VK. In
other words, the constitutive equations of the phenomenon represented by
VK will be primarily a function of its associated variable and eventually
from others.
VK -- g K ( . . . A K . . . ) (16)
They also allow us to take as the state potential the Gibbs energy dual of the
Helmholtz energy by the Legendre-Fenchel transform
~* = ~* (_~,s,...AK...) (17)
The kinetic laws of evolution of the internal state variables derive from
.p _ Oq)
eij - Oaij (19)
% _ &o (z0)
OAK
- = - ----------~ (21)
T 0grad T
Unfortunately, for phenomena which do not depend explicitly upon the time,
this function (p is not differentiable. The flux variables are defined by the
subdifferential of q~. If F is the criterion function whose the convex F - 0 is
1.1 B a c k g r o u n d o n M o d e l i n g
1.1.4 IDENTIFICATION
The set of constitutive equations is fully defined if the two potentials ~ and ~0
take appropriate close forms: this is the qualitative identification. The numerical
response of the constitutive equations to any input is obtained if the materials
parameters take the appropriate values: this is the quantitative identification.
02~
ODO~ # 0 (26)
1
~e -- ~pp EijkZg~jg~Z"HI (D) +-- multiplication of functions (27)
For nonlinear phenomena, often power functions are used, but for
phenomena which asymptotically saturate, exponential functions are
preferred. Often this choice is subjective. Nevertheless, micromechanics
analysis may yield logical functions with regard to the micromechanisms
introduced at microscale. It consists of the calculation of the energy involved
in a RVE by a proper integration or an average of the elementary energies
corresponding to the micromechanisms considered.
Qualitative experiments are used to point out the tendencies of evolution,
but they do not concern the potentials in themselves because simple direct
measurements of energy is not possible. Measurements concern the evolution
of variables: strain as a function of stress, crack length as a function of time,
etc. This means that the potentials are identified from an integration of what is
observed. For example, an observation of the secondary creep plastic strain
rate as a nonlinear function of the applied stress in creep tests given by the
phenomenological Norton law ~ p - (o/K) N is introduced in the dissipative
potential as
q~ 1
if some multiaxial experiments show that the von Mises criterion is fulfilled
(r~r is the yon Mises equivalent stress).
1.1 Background on Modeling 11
1.1.4.2 QUANTITATIVEIDENTIFICATION
This is the weakest point of the mechanics of materials. All the parameters
introduced in constitutive equations (Young's modulus E and Poisson's ratio v
in elasticity, Norton's parameters K and N in creep, etc.) differ for each
material and are functions of the temperature. Since there are thousands of
different materials used in engineering and since they change with the
technological progress of elaboration processes, there is no way to built
definite, precise databases. Another point is that when a structural calculation
is performed during a design, the definitive choice of materials is not
achieved, and, even if it is, nobody knows what the precise properties of the
materials elaborated some years after will be. The only solution is to perform
the structural calculations with the models identified with all known
information and to update the calculations each time a new piece of
information appears, even during the service of the structure. This, of course,
necessitates close cooperation between the designers and the users.
When a model is being used, all material parameters do not have the same
importance for the results: a small variation of some of them may change the
results by a large amount, whereas a large variation of others has a small
influence. For example, a numerical sensibility analysis on the parameters cry,
K, and M on the shape of the stress-strain curve, graph of the simple model of
uniaxial plasticity
- + K4/ (32)
shows that the more sensible parameter is Cry;by taking an approximate value
of M ( M = 3 , 4 , 5 ) , it is always possible to adjust K in order to have a
satisfactory agreement. But a good correlation with the set of available data
does not prove that the model is able to give satisfactory results for cases far
away from the tests used for the identification.
Before any quantitative identification of a model is made, it is advisable to
perform a sensibility analysis in order to classify by increasing order of sensibility
the parameters, M, K, cry here for example, and to proceed as follows:
Continue with the same example of the preceding plasticity model for a
mild steel for which cry is known as 300 MPa. If the ultimate stress cru is known
as 400 MPa for a plastic strain to rupture epu ~ 0.20, then taking M = 1 allows
one to find K ~ 500 MPa.
These approximate values of the parameters may be taken as a starting
solution of an optimization process.
1.1.4.2.4 Validation
The process is not finished until the model has been applied and compared to
special tests which have not been used for the identification. Of course, the
model should be applied to the identification cases, but this is only for
checking the identification procedure.
These validation tests must be as close as possible to the case considered
for applications, and as far as possible from the identification tests m close or
far in the sense of variables. For example:
The comparison between validation tests and prediction gives concrete ideas
about the applicability of the models from the point of view of accuracy
and robustness.
1.1 Background on Modeling 13
Sometimes people say that "a good model should only be used to interpolate
between good tests." I do not agree with this pessimistic view because to
interpolate between tests results a "good polynome" is sufficient. A model is
something more. First, it includes ideas on the physical mechanisms involved;
second, it is a logical formulation based on general concepts; and third, only
after that, it is numbers.
The domain of validity of a model is the closed domain in the space of
variables inside which any resolution of the model gives an acceptable
accuracy. For the preceding model of plasticity, this is 0 < a < 400 MPa,
0 < ~p <0.2 for a relative accuracy of about &plop ,~ 10% on plastic strain for
a given stress.
The bounds are difficult to determine; they are those investigated by the
identification tests program, plus "motivated" extrapolations based on well-
established concepts. Time extrapolation is the most crucial because the
identification procedure deals within a time range of hours, days, or months,
whereas the applications of models deal within a time range of years or
decades. In such long periods of time phenomena of aging and changing
properties can occur which may be not included in the models. Aging
and change of properties by "in-service incidents" are certainly still
open problems.
The best model for a given application must be selected with much care and
critical analysis. First of all, investigate all the phenomena which may occur
and which have to be checked in the application: for example, monotonic or
cyclic plasticity.
Then determine the corresponding variables which should exist in the
model: for example, cyclic plasticity needs a kinematic hardening variable.
Check the domain of validity of the possible models in comparison to what
is expected in the application and select the simplest that has a good ratio of
quality to price, the quality being the accuracy and the price the number of
materials parameters to identify. /t
The choice of the model depends also on the available data to identify the
material parameters for the material concerned. Fortunately, often the
structural calculations are performed to compare different solutions in order
to optimize a design. In that case, good qualitative results are easily obtained
with rough estimations of the parameters.
14 Lemaitre
The last activity in modeling is the numerical use of the models. Most of them,
in mechanics of materials, are nonlinear and incremental procedures are used
together with iterations. For example, in plasticity:
BIBLIOGRAPHY
Ashby, M., and Jones, D. (1987). Engineering Materials, vols. 1 and 2. Oxford: Pergamon Press.
Francois, D., Pineau, A., and Zaoui, A. (1998). Mechanical Behavior of Materials, vols. 1 and 2.
Dordrecht: Kluwer Academic Publishers.
Lemaitre, J., and Chaboche, J. L. (1995). Mechanics of Solid Materials, Cambridge: Cambridge
University Press.
SECTION 1.2
Contents
1.2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.2.2 Databases: The Need for a Hierarchical
Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2.3 Comparing Materials: The Performance
Index Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.2.4 The Design Procedure: Screening, Ranking,
and Further Information, the Problem of
Multiple Criteria Optimization . . . . . . . . . . . . . . . 22
1.2.5 Materials Selection and Materials
Development: The Role of Modeling . . . . . . . . . . 24
1.2.6 Process Selection: Structuring the Expertise .. 26
1.2.7 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2.1 I N T R O D U C T I O N
1.2.2 DATABASES: T H E N E E D F O R A
HIERARCHICAL APPROACH
most generic approach to the most specific one. In order to do so, the
materials databases have to be organized in a hierarchical manner so
that the selection at a given level orients the designer toward a more
specific tool.
Depending on the stages of design at which one considers the question of
materials selection, the level of information required will be different [1]. In
the very early stages, all possible materials should be considered, and
therefore a database involving all the materials classes is needed. Accordingly,
at this level of generality, the properties will be stored as ranges with
relatively low precision. When the design procedure proceeds, more and more
detailed information is needed on a smaller number of materials classes.
Properties more specific to, say, polymers (such as the water intake
or the flammability) might be referred to in the set of requirements. In the last
stages of design, a very limited number of materials, and finally one
material and a provider, have to be selected: at this level, very
precise properties suitable for dimensioning the structure are needed.
This progressive increase in specialization motivates a hierarchical approach
to databases used in materials selection tools: instead of storing all
the possible properties for a huge number of materials, which is bound to
lead to a database loaded with missing information, the choice has been to
develop a series of databases incorporating each a few hundreds of
materials. The generic database comprises metals, polymers, ceramics,
composites, and natural materials. Specialized databases have been developed
for steels, light alloys, polymers, composites, and woods. More specialized
databases coupling the materials and the processes (such as cast alloys, or
polymer matrix composites) can then be developed, but their format is
different from the previous databases.
The set of requirements for structural applications is very versatile. Of
course, mechanical properties are important (such as elastic moduli, yield
stresses, fracture stresses, or toughness). These properties can be stored as
numerical values. But very often, information such as the possibility of getting
the materials as plates or tubes, the possibility of painting or joining it
with other materials, or its resistance to the environment which can be
potentially chemically aggressive, are also important. All the databases
currently developed contain numerical information, qualitative estimates, and
boolean evaluations. More recent tools [6] also allow one to store not only
numbers, but also curves (such as creep curves for polymers, at a given
temperature under a given strength). When a continuum set of data has to be
stored, such as creep curves or corrosion rates, being able to rely on a model
with a limited number of parameters (such as Norton's law for creep)
considerably increases the efficiency of the storing procedure. For a database
to be usable for selection purposes, it should be complete (sometimes needing
18 Brechet
The databases are the hard core of the selection procedure: up to a certain
point they can be cast in a standard format, which has been used in CMS, CPS,
and CES software. When selection reaches a high degree of specialization,
more specific formats have to be implemented, and a questionnaire approach
rather than an "open-end selection" might be more efficient. But a database
would be of little use without an evaluation tool able to compare the different
materials. Simple modeling allows one to build such a tool, but the price to be
paid is that dimensioning of the structure using this method is very crude.
One has to keep in mind that the aim is to identify the materials for which
accurate structural mechanics calculations will have to be performed later on.
Each set of requirements has to be structured in a systematic manner: What
are the constraints? What are the free and the imposed variables? What is the
objective? For instance, one might look for a tie for which the length L is
prescribed and the section S is free (free and imposed dimensions), which
shouldn't yield under a prescribed load P (constraints), and which should be
of minimum weight (objective). The stress which should not exceed the yield
stress is
P
- < ay (1)
S-
The mass of the component to be minimized is
M = p.L.s (2)
The constraint not to yield imposes a minimum value for the section S. The
mass of the component is accordingly at least equal to
Therefore, the material which will minimize the mass of the component will
be the one which maximizes the "performance index" I:
I =ay (4)
P
This very simple derivation illustrates the method for obtaining performance
indices: write the constraint and the objectives, eliminate the free variable,
and identify the combination of materials properties which measures the
efficiency of materials for a couple (constraints/objectives). These perfor-
mance indices have now been derived for many situations corresponding to
simple geometry (bars, plates, shells, beams) loading in simple modes
(tension, torsion, bending), for simple constraints (do not yield, prescribed
20 Brechet
- s i m p l i f y the g e o m e t r y a n d the l o a d i n g ;
- i d e n t i f y the free variables;
- m a k e e x p l i c i t the c o n s t r a i n t u s i n g s i m p l e m e c h a n i c s ;
- w r i t e d o w n the objective; a n d
- e l i m i n a t e the free v a r i a b l e s b e t w e e n the c o n s t r a i n t a n d the objectives.
TABLE 1.2.1 Classical performance indices for mechanical design for strength or stiffness at
minimum weight.
Performance
Objective Shape Loading Constraint index
Stiffness design with a minimal mass
Minimize the mass Tie Tension Stiffness and length E/p
prescribed, section free
Minimize the mass Beam Bending Stiffness, shape and E1/2/p
length fixed, section free
Minimize the mass Beam Bending Stiffness, width and E1/3/p
length fixed, height free
Minimize the mass Plate Bending Stiffness length width E1/3/p
fixed, thickness free
Minimize the mass Plate Com- Buckling load fixed, E1/3/p
pression length width fixed,
thickness free
Minimize the mass Cylinder Internal Imposed maximum E/p
pressure elastic strain, thickness
of the shell free
1000
1. Modulus-Density
"Youngs Modulus E
(G = 3E/8 ; K,= E.)
MFA:INH}I
J
t, f
-'En~i,needn~
(p'~ 89 "/ Composites
tlO
/
/
f J"
"0
0 / Engineedn,,
3x10 a Polymers
m 1.0
r
t HDPE
Guide Unes
LDPE
for Minimum
0.1
~/
..s ~_..~ /r
Elastomers /
/
.3xlo = rV I ~ / ,/
0.01;. i
"/. 1 ,I t,,I I I ,,"= Cl ) I I I I I
I
0.3 1.0 3 10 80
Density, p (Mg/m3)
FIGURE 1.2.1 Selection map for stiff light design [1].
22 Brechet
should fulfill its function when it starts being used, and it is assumed it
will be so for the rest of its life. Of course, this is rarely the case, and one
often has to design for a finite lifetime. As a consequence, for instance, in
designing for creep resistance or corrosion resistance, a new set of
performance indices involving rate equations (for creep or corrosion)
has been developed [8,9]. The performance indices then depend not
only on the materials properties, but also on operating conditions such as
the load, or the dimensions, or the expected lifetime. For instance, large-scale
boilers are generally made out of steel, whereas small-scale boilers
are often made in copper. In principle, finite lifetime design is
possible within the framework of performance indices, but the data
available to effectively apply the method are much more difficult to
gather systematically.
1.2.4 T H E D E S I G N P R O C E D U R E : S C R E E N I N G ,
RANKING, AND FURTHER INFORMATION,
THE PROBLEM OF MULTIPLE"
CRITERIA OPTIMIZATION
The previous method allows one to compare very different materials for a
given set of requirements formulated as a couple (constraint/objective).
However, in realistic situations, a set of requirements comprises many of these
"elementary requirements." Moreover, only part of the requirements can
indeed be formated that way. A typical selection procedure will proceed in
three steps:
3. For the remaining candidates that are able to fulfill the set of
requirements efficiently, further information is often needed concerning
corrosion rates, wear rates, or possible surface treatments. These pieces
of information are scattered in the literature, and efficient word-
searching methods are required to help with this step. At the same step,
the local conditions, or the availability of the different possible
materials, will also be a concern.
The three steps in the selection procedure are also a way to structure
process selection. The screening stage will rely on attributes such as the size of
the component and the materials from which it is made. The ranking step will
need a rough comparative economic evaluation of the various processes,
involving the batch size and the production rate. The last step will depend on
the availability of the tooling and the will to invest.
It appears from these various aspects of the selection procedure that a key
issue is to build a "value function" that is able to provide one with a fair
comparison of the different possible solutions. The performance index
method is the first step in building this value function. The second step is to
deal with the multicriteria nature of the selection process. This multicriteria
aspect can be conveniently classified in two categories: it might be a
multiconstraint problem, or a multiobjective problem (in any real situations,
it is both!). In a multiconstraint problem (such as designing a component
which should neither yield nor fail in fatigue), the problem is to identify the
limiting constraint. In order to do so, further knowledge on the load and the
dimensions is needed. A systematic method called "coupled equations" [10]
allows one to deal with this problem. In a multiobjective problem (such as
designing a component at minimum weight and minimum cost), one needs to
identify an "exchange coefficient" [10] between the two objectives, for
instance, how much the user is ready to pay for saving weight. These
exchange coefficients can be either obtained from a value analysis of the
product or from the analysis of existing solutions [4]. They allow one to
compute a value function, which is the tool needed to rank the possible
solutions. Both the value analysis and the coupled equation method provide
one with an objective treatment of the multiple criteria optimization.
However, they require extra information compared to the simple performance
index method. When this information is not available, one needs to make use
of methods involving judgments. The most popular one is the "weight
coefficients method," which attributes to each criteria a percentage of
importance. The materials are then compared to an existing solution. It must
be stressed that the value function so constructed depends on the choice of
both the weighting factors and the reference material. Weighting factors are
difficult to evaluate; moreover, multiple criteria often lead to no solution at all
24 Brechet
1.2.5 M A T E R I A L S S E L E C T I O N A N D M A T E R I A L S
DEVELOPMENT: THE ROLE OF MODELING
1.2.7 CONCLUSIONS
TABLE 1.2.2 Selection softwares developed following the guidelines of the present paper.
Name of
the software Objectives of the software Comments/status
Table 1.2.2 gives a list of selection tools developed along the philosophy
described in this chapter. These generic methods have been specialized to
various classes of materials and processes. In special situations, a coupling
with modeling made possible the use of the present methods to develop new
materials or new structures (composites, sandwich structures). For specific
processes (casting, joining, extrusions, surface treatments), the selection
procedure developed was closer to an expert system, following a predefined
questionnaire. Various methods of finding applications for a new material
have been put forward. Up to now, the choice has been to rely on empirical
knowledge when available, and to keep the selection procedure as transparent
and as objective as possible. The main reason for this paper to be included in a
book on models in mechanics is to express the need now to couple more
closely modeling to design so that one may go beyond empirical correlation
and optimize both the choice of materials and their future development.
REFERENCES
20. Lebacq, C., Jeggy, T., Brecht, Y., and Salvo, L. (1998). Materiaux et Techniques 5: 39.
21. Lebacq, C., Brechet, Y., Jeggy, T., Salvo, L., and Shercliff, H. (2000). Selection of joining
methods. Submitted to Materials and Design.
22. Landru, D., Esawi, A., Brechet, Y., and Ashby, M. (2000). Selection of surface treatments (to
be published).
SECTION 1.3
Size Effect on
Structural Strength
ZDENI~K P. BAZANT
Northwestern University, Evanston, Illinois
Contents
1.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.3.2 History of Size Effect up to Weibull . . . . . . . . . . 34
1.3.3 Power Scaling and the Case of No Size Effect. 36
1.3.4 Weibull Statistical Size Effect . . . . . . . . . . . . . . . . 38
1.3.5 Quasi-Brittle Size Effect Bridging Plasticity
and LEFM, and its History . . . . . . . . . . . . . . . . . . . 40
1.3.6 Size Effect Mechanism: Stress Redistribution
and Energy Release . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.3.6.1 Scaling for Failure at Crack Initiation.. 43
1.3.6.2 Scaling for Failures with a Long Crack
or Notch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.3.6.3 Size Effect on Postpeak Softening
and Ductility . . . . . . . . . . . . . . . . . . . . . . . . . 47
1.3.6.4 Asymptotic Analysis of Size Effect
by Equivalent LEFM . . . . . . . . . . . . . . . . . . 48
1.3.6.5 Size Effect Method for Measuring
Material Constants and R-Curve . . . . . . . 49
1.3.6.6 Critical Crack-tip Opening
Displacement, 6C~OD. . . . . . . . . . . . . . . . . . 50
1.3.7 Extensions, Ramifications, and Applications .. 50
1.3.7.1 Size Effects in Compression F r a c t u r e . . 50
*Thanks to the permission of Springer Verlag, Berlin, this article is reprinted from Archives of
Applied Mechanics (Ingenieur-Archiv) 69, 703-725. A section on the reverse size effect in
buckling of sea ice has been added, and some minor updates have been made. The figures
are the same.
1.3.7.2
Fracturing Truss Model for Concrete
and Boreholes in Rock . . . . . . . . . . . . . . . 51
1.3.7.3 Kink Bands in Fiber Composites . . . . . 52
1.3.7.4 Size Effects in Sea Ice . . . . . . . . . . . . . . . 52
1.3.7.5 Reverse Size Effect in Buckling of
Floating Ice . . . . . . . . . . . . . . . . . . . . . . . . . 54
1.3.7.6 Influence of Crack Separation Rate,
Creep, and Viscosity . . . . . . . . . . . . . . . . . 55
1.3.7.7 Size Effect in Fatigue Crack Growth.. 56
1.3.7.8 Size Effect for Cohesive Crack Model
and Crack Band Model . . . . . . . . . . . . . . 56
1.3.7.9 Size Effect via Nonlocal, Gradient,
or Discrete Element Models . . . . . . . . . . 58
1.3.7.10 Nonlocal Statistical Generalization
of the Weibull Theory . . . . . . . . . . . . . . . 59
1.3.8 Other Size Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.3.8.1 Hypothesis of Fractal Origin of
Size Effect . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.3.8.2 Boundary Layer, Singularity,
and Diffusion . . . . . . . . . . . . . . . . . . . . . . . 61
1.3.9 Closing Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
References and Bibliography . . . . . . . . . . . . . . . . . . . . . . . 62
The article attempts a broad review of the problem of size effect or scaling of
failure, which has recently come to the forefront of attention because of its
importance for concrete and geotechnical engineering, geomechanics, and
arctic ice engineering, as well as in designing large load-bearing parts made of
advanced ceramics and composites, e.g., for aircraft or ships. First the main
results of the Weibull statistical theory of r a n d o m strength are briefly
s u m m a r i z e d and its applicability and limitations described. In this theory as
well as plasticity, elasticity with a strength limit, and linear elastic fracture
mechanics (LEFM), the size effect is a simple power law because no
characteristic size or length is present. Attention is then focused on the
deterministic size effect in quasi-brittle materials which, because of
the existence of a non-negligible material length characterizing the size
of the fracture process zone, represents the bridging between the simple
power-law size effects of plasticity and of LEFM. The energetic theory of
quasi-brittle size effect in the bridging region is explained, and then a host of
32 Ba~.ant
1.3.1 INTRODUCTION
Speculations about the size effect can be traced back to Leonardo da Vinci in
the 16th century [118]. He observed that "among cords of equal thickness the
longest is the least strong," and proposed that "a cord is so much stronger as it
is shorter," implying inverse proportionality. A century later, Galileo Galilei
[64], the inventor of the concept of stress, argued that Leonardo's size effect
cannot be true. He further discussed the effect of the size of an animal
on the shape of its bones, remarking that bulkiness of bones is the weakness of
the giants.
A major idea was spawned by Mariotte [82]. Based on his extensive
experiments, he observed that "a long rope and a short one always support the
same weight unless that in a long rope there may happen to be some faulty
place in which it will break sooner than in a shorter," and proposed the
principle of "the inequality of matter whose absolute resistance is less in one
place than another." In other words, the larger the structure, the greater is the
probability of encountering in it an element of low strength. This is the basic
idea of the statistical theory of size effect.
Despite no lack of attention, not much progress was achieved for two and
half centuries, until the remarkable work of Griffith [66], the founder of
fracture mechanics. He showed experimentally that the nominal strength of
glass fibers was raised from 42,300 psi to 491,000 psi when the diameter
decreased from 0.0042 in. to 0.00013 in., and concluded that "the weakness of
isotropic solids ... is due to the presence of discontinuities or flaws . . . . The
1.3 Size Effect on Structural Strength 35
flaws) [8]. The subject was not even mentioned by S. P. Timoshenko in 1953
in his m o n u m e n t a l History of the Strength of Materials.
The attitude, however, changed drastically in the 1980s. In consequence of the
well-funded research in concrete structures for nuclear power plants, theories
exhibiting a deterministic size effect have developed. We will discuss it later.
It is proper to explain first the simple scaling applicable to all physical systems
that involve no characteristic length. Let us consider geometrically similar
systems, for example, the beams shown in Figure 1.3.1a, and seek to deduce
the response Y (e.g., the m a x i m u m stress or the m a x i m u m deflection) as a
function of the characteristic size (dimension) D of the structure; Y = Yof(D)
~P
lf-i , I log CN Xk. Yield or strength
-':'-.\ Criteria
4-I + , ....I
D'
• J
a b log D
, Large-size
._. ","I" asymptotic
.,-. expansion
e-
(D ,, , " " " . _- . . . . .. . . . . ".X~
-~ Plasticity ~ 1~2
-~,-- /'I "'-~~"q~ Small-size
"[:
0
/ [',,~~ asymptotic
.-.
cez CN = B ft' (1 +~oo)-v2 I " , , , ~ Pexpansl~
Z '
o) Size-effectlaw I ",.J \<'x,,
_o by asymptotic matching ;o \ X ~c/
...... ] .
must hold ([8, 18]; for fluid mechanics [2, 102]). This is a functional equation
for the unknown scaling law f(D). It has one and only one solution, namely,
the power law:
It is interesting to note that the critical stress for elastic buckling of beams,
frames, and plates exhibits also no size effect, i.e., is the same for
geometrically similar structures of different sizes. However, this is not true
for beams on elastic foundation [ 16].
P1
)
)
)
)
) I
)
)
)
)
) i
) t /
I I
t
t
I
I
,,/ ,1 I i \ I - I ii i ", \
~1 9 i ! I0 i , i I ' I l
I " ' "
FIGURE 1.3.2 a. Left: Chain with many links of random strength, b. Right top: Failure
probability of a small element, c. Right bottom: Structures with many microcracks of different
probabilities to become critical.
1.3 Size Effect on Structural Strength 39
Pl ( a ) -- a -- au (4)
SO
_ (r)
O'W Ii V0
1. The fact that in Eq. 6 the size effect is a power law implies the absence of
any characteristic length. But this cannot be true if the size of material
inhomogeneities is not negligible compared to the structure size D.
2. The energy release due to stress redistributions caused by macroscopic
FPZ or stable crack growth before Pmax gives rise to a deterministic
size effect which is ignored. Thus the Weibull theory is valid only if the
structure fails as soon as a microscopic crack becomes macroscopic.
3. Every structure is mathematically equivalent to a uniaxially stressed bar
(or chain, Fig. 1.3.2), which means that no information on the
structural geometry and failure mechanism is taken into account [36].
4. The size effect differences between two- and three-dimensional
similarity (na = 2 or 3) are predicted much too large.
5. Many tests of quasi-brittle materials (e.g., diagonal shear failure of
reinforced concrete beams) show a much stronger size effect than
predicted by the Weibull theory ([BP]). (Please see the review [9]).
6. The classical theory neglects the spatial correlations of material failure
probabilities of neighboring elements caused by nonlocal properties of
damage evolution (while generalizations based on some phenomen-
ological load-sharing hypotheses have been divorced from mechanics).
7. When Eq. 5 is fitted to the test data on statistical scatter for specimens of
one size (V = const.) and when Eq. 6 is fitted to the mean test data on
the effect of size or V (of unnotched plain concrete specimens), the
optimum values of Weibull exponent m are very different, namely, m =
12 and m = 24, respectively [28]. If the theory were applicable, these
values would have to coincide.
Qausi-brittle materials are those that obey on a small scale the theory of
plasticity (or strength theory), characterized by material strength or yield
1.3 Size Effect on Structural Strength 41
limit ~r0, and on a large scale the LEFM, characterized by fracture energy Gf.
While plasticity alone, as well as LEFM alone, possesses no characteristic
length, the combination of both, which must be considered for the bridging of
plasticity and LEFM, does. Combination of or0 and Gf yields Irwin's (1958)
[69a] characteristic length (material length):
g0 = EGy
~ (8)
Let us now describe the gist of the deterministic quasi-brittle size effect.
LEFM applies when the FPZ is negligibly small compared to structural
dimension D and can be considered as a point. Thus the LEFM solutions can
be obtained by methods of elasticity. The salient characteristic of quasi-brittle
1.3 Size Effect on Structural Strength 43
materials is that there exists a sizable FPZ with distributed cracking or other
softening damage that is not negligibly small compared to structural
dimension D. This makes the problem nonlinear, although approximately
equivalent LEFM solutions can be applied unless FPZ reaches near the
structure boundaries.
The existence of a large FPZ means that the distance between the tip
of the actual (traction-free) crack and the tip of the equivalent LEFM
crack at Pmax is equal to a certain characteristics length cf (roughly one half of
the FPZ size) that is not negligible compared to D. This causes a
non-negligible macroscopic stress redistribution with energy release from
the structure.
With respect to the fracture length a0 (distance from the mouth of notch or
crack to the beginning of the FPZ), two basic cases may now be distinguished:
(i) a0 = 0, which means that Pmax o c c u r s at the initiation of macroscopic
fracture propagation, and (ii) a0 is finite and not negligible compared to D,
which means that Pmax o c c u r s after large stable fracture growth.
An example of the first case is the modulus of rupture test, which consists
in the bending of a simply supported beam of span L with a rectangular cross
section of depth D and width b, subjected to concentrated load P; the
maximum load is not decided by the stress al - 3PL/2bD 2 at the tensile face,
but by the stress value 8 roughly at distance cf/2 from the tensile face
/
(which is at the middle of FPZ). Because 8 - al - a ] c f / 2 where a x - stress
g r a d i e n t - 2 a l / D , and also because ~ - a - i n t r i n s i c tensile strength of the
material, the failure condition F - a0 yields P/bD - aN -- a0/(1 - Db/D)
where D b - (3L/2D)cf, which is a constant because for geometrically
similar beams L / D - constant. This expression, however, is unacceptable
for D _< Db. But since the derivation is valid only for small enough cf/D,
one may replace it by the following asymptotically equivalent size
effect formula:
aN -- a0 1+ (12)
which happens to be acceptable for the whole range of D (including D --~ 0);
r is any positive constant. The values r = 1 or 2 have been used for concrete
[12], while r ~ 1.45 is optimum according to Ba~-ant and Novfik's latest
analysis of test data at Northwestern University [28, 29].
44 Ba~.ant
Let us now give a simple explanation of the second case of structures failing
only after stable formation of large cracks, or notched fracture specimens.
Failures of this type, exhibiting a strong size effect ([BP], [19, 21, 65, 69, 83,
104, 110]) are typical of reinforced concrete structures or fiber composites
[119], and are also exhibited by some unreinforced structures (e.g., dams, due
to the effect of vertical compression, or floating ice plates in the Arctic).
Consider the rectangular panel in Figure 1.3.3, which is initially under a
uniform stress equal to ~rN. Introduction of a crack of length a with a FPZ of a
certain length and width h may be approximately imagined to relieve the
stress, and thus release the strain energy, from the shaded triangles on the
flanks of the crack band shown in Figure 1.3.3. The slope k of the effective
boundary of the stress relief zone need not be determined; what is important
is that k is independent of the size D.
For the usual ranges of interest, the length of the crack at maximum load
may normally be assumed approximately proportional to the structure size D,
while the size h of the FPZ is essentially a constant, related to the
inhomogeneity size in the material. This has been verified for many cases
by experiments (showing similar failure modes for small and large speci-
mens) and finite element solutions based on crack band, cohesive, or
nonlocal models.
The stress reduction in the triangular zones of areas ka2/2 (Fig. 1.3.3)
causes (for the case b - 1) the energy release Ida- 2x(ka2/2)cr2/2E. The
stress drop within the crack band of width h causes further energy release
._o2 L_o
-~ h ~--
o ~
. ',2
-0.1
-0.1
x \~.
-; -o.2 BaJant, Gettn and Kozemi X \" B~t, Daniel and Li \
0 (1991),,, , ~'
t- -0.2 11996),,. l t '~
o
-1,0
-0.4
D = 0.5 - 0.80 rn -%
McKinney and Rice o -1.5 Dempsey et al.
(1981) (1995)
I / I , I
-0.5 0.5 0 40 80
a log D (Specimen size)
P 0 ............. 9
0 ""
"Kink 1
band
-0.2
-Slanted '",O
notch
-0.3 -
The plots of nominal stress versus the relative structure deflection (normal-
ized so as to make the initial slope in Figure 1.3.5 size-independent) have, for
small and large structures, the shapes indicated in Figure 1.3.5. Apart from
the size effect on Pmax, there is also a size effect on the shape of the postpeak
descending load-deflection curve. For small structures the postpeak curves
descend slowly, for larger structures steeper, and for sufficiently large
structures they may exhibit a snapback, that is, a change of slope from
negative to positive.
If a structure is loaded under displacement control through an elastic
device with spring constant Cs, it loses stability and fails at the point where
the load-deflection diagram first attains the slope -Cs (if ever); Figure 1.3.5.
The ratio of the deflection at these points to the elastic deflection
characterizes the ductility of the structure. As is apparent from the figure,
t t
ON
Small
y ~Large
~ . I
"~Larger
,. I =
Rel.deft.
FIGURE 1.3.5 Load-deflectioncurves of quasi-brittle structures of different sizes, scaled to the
same initial slope.
48 Ba~.ant
and if the size effect law has the form in Eq. 10 with err = 0, a parametric
analytical expression for the R-curve exists ([20], [BP] Sec. 6.4).
The fracture model implied by the size effect law in Eq. 10 or Eq. 13 has
one independent characteristic length, cf, representing about one half of the
FPZ length. Because of Eq. 15, the value of g0 is implied by cf if ~r0 is known.
The value of cf controls the size Do at the center of the bridging region
(intersection of the power-law asymptotes in Figure 1.3.1c, and cr0 or Gf
controls a vertical shift of the size effect curve at constant Do. The location of
the large-size asymptote depends only on Kc and geometry, and the location of
the small-size asymptote depends only on or0 and geometry.
1.3.7 E X T E N S I O N S , R A M I F I C A T I O N S ,
AND APPLICATIONS
by pores, inclusions, or inclined slip planes. This damage localizes into a band
that propagates either axially or laterally.
For axial propagation, the energy release from the band drives the
formation of the axial splitting fracture, and since this energy is proportional
to the length of the band, there is no size effect. For lateral propagation, the
stress in the zones on the sides of the damage band gets reduced, which causes
an energy release that grows in proportion to D 2, while the energy consumed
and dissipated in the band grows in proportion to D. The mismatch of
energy release rates inevitably engenders a deterministic size effect
of the quasi-brittle type, analogous to the size effect associated with tensile
fracture. In consequence of the size effect, failure by lateral propagation
must prevail over the failure by axial propagation if a certain critical size
is exceeded.
The size effect can again be approximately described by the equivalent
LEFM. This leads to Eq. 13 in which err is determined by analysis of the
microbuckling in the laterally propagating band of axial splitting cracks. The
spacing s of these cracks is in Eq. 13 assumed to be dictated by material
inhomogeneities. However, if the spacing is not dictated and is such that it
minimizes erN, then the size effect gets modified as
An interesting anomalous case is the size effect on the critical stress for elastic
buckling of floating ice, i.e., a beam or plate on Winkler foundation. Consider
floating ice pushing against an obstacle of size d in the horizontal direction.
Dimensional analysis [102] suffices to determine the form of the buckling
formula and the scaling. There are five variables in the problem, h = ice plate
thickness, P~, Et, p, h, d, and the solution must be have the form
F(Pcr,Et, p,h,d,)=O, where Per = force applied on the obstacle, p =
specific weight of sea water (or foundation modulus), and E ' = E/(1 - v2),
v being the Poisson ratio. There are, however, only two independent physical
dimensions in the problem, namely, the length and the force. Therefore,
according to Buckingham's 1-I theorem of dimensional analysis [102], the
solution must be expressible in terms of 5 - 2 , i.e., 3 dimensionless
parameters. They may be taken as Po./E'hd, x/~/E'h, and d/h, where
D = Eth3/12 = cylindrical stiffness of the ice plate. If the ice is treated as
elastic, P~r/E~hd must be proportional to x/-~/E~h and d/h. Denoting
aNcr = Pcr/hd which represents the nominal buckling strength (or the average
critical stress applied on the obstacle by the moving ice plate), we conclude
that the buckling solution must have the form
that for the axisymmetric mode, the reverse size effect given by Eq. 19 must
also apply.
There are two mechanisms in which the loading rate affects fracture growth:
(i) creep of the material outside the FPZ, and (ii) rate dependence of the
severance of material bonds in the FPZ. The latter may be modeled as a rate
process controlled by activation energy, with Arrhenius-type temperature
dependence. This leads to a dependence of the softening stress-separation
relation of the cohesive crack model on the rate of opening displacement. In
an equivalent LEFM approach, the latter is modeled by considering the crack
extension rate to be a power function of the ratio of the stress intensity factor
to its critical R-curve value.
For quasi-brittle materials exhibiting creep (e.g., concretes and polymer
composites, but not rocks or ceramics), the consequence of mechanism 1
(creep) is that a decrease of loading rate, or an increase of duration of a
sustained load, causes a decrease of the effective length of the FPZ. This in
turn means an increase of the brittleness number manifested by a leftward
rigid-body shift of the size effect curve in the plot of log aN versus log D, i.e., a
decrease of effective Do. For slow or long-time loading, quasi-brittle structures
become more brittle and exhibit a stronger size effect [26].
Mechanism 2 (rate dependence of separation) causes it to happen that an
increase of loading rate, or a decrease of sustained load duration, leads to an
upward vertical shift of the size effect curve for log CrNbut has no effect on Do
and thus on brittleness (this mechanism also explains an interesting recently
discovered phenomenon - - a reversal of softening to hardening after a sudden
increase of the loading rate, which cannot be explained by creep).
So far all our discussions have dealt with statics. In dynamic problems, any
type of viscosity r/of the material (present in models for creep, viscoelasticity,
or viscoplasticity) implies a characteristic length. Indeed, since
q = stress/strain rate ~ k g / m s, and the Young's modulus E and mass density
p have dimensions E ,-~ k g / m s 2 and p ,-~ k g / m 3, the material length associated
with viscosity is given by
_. (20)
G vp v -
is, however, an important difference. Unlike the size effect associated with g0
or cf, the viscosity-induced size effect (as well as the width of damage
localization zones) is not time-independent. It varies with the rates of loading
and deformation of the structure and vanishes as the rates drop to zero. For
this reason, an artificial viscosity or rate effect can approximate the
nonviscous size effect and localization only within a narrow range of time
delays and rates, but not generally.
Cracks slowly grow under fatigue (repeated) loading. This is for metals
and ceramics described by the Paris (or Paris-Erdogan) law, which states that
plot of the logarithm of the crack length increment per cycle versus the
amplitude of the stress intensity factor is a rising straight line. For
quasi-brittle material it turns out that a size increase causes this straight
line to shift to the right, the shift being derivable from the size effect law in
Eq. 10 ([BP] Sec. 11.7).
The cohesive (or fictitious) crack model (called by Hillerborg et al. [68] and
Petersson [93] the fictitious crack model) is more accurate yet less simple
than the equivalent LEFM. It is based on the hypothesis that there exists a
unique decreasing function w - g(~) relating the crack opening displacement
w (separation of crack faces) to the crack bridging stress cr in the FPZ. The
obvious way to determine the size effect is to solve Pmax by numerical
integration for step-by-step loading [93].
The size effect plot, however, can be solved directly if one inverts the
problem, searching the size D for which a given relative crack length 0~- a/D
corresponds to Pmax. This leads to the equations [25, 79]
D
P max --
a, a0 = total crack length and traction-free crack length (or notch length); and
C ~(~, ~'), C ~P(~) = compliance functions of structure for crack surface force
and given load P. Choosing a sequence of a-values, for each one of them
obtains from Eq. 21 the corresponding values of D and Pmax. These results
have also been generalized to obtain directly the load and displacement
corresponding, on the load-deflection curve, to a point with any given
tangential stiffness, including the displacement at the snapback point which
characterizes the ductility of the structure.
The cohesive crack model possesses at least one, but for concrete
typically two, independent characteristic lengths: go - EGf/~2 and
*fl - EGF/a02 where GF -- area under the entire softening stress-displacement
curve cr = f(w), and Gf = area under the initial tangent to this curve, which
is equal to GF only if the curve is simplified as linear (typically GF~ 2Gf).
The bilinear stress-displacement law used for concrete involves further
parameters of the length dimension the opening displacement wf when
the stress is reduced to zero, and the displacement at the change
of slope. Their values are implied by Gf, G> Cro and the stress at the change
of slope.
The scatter of size effect measurements within a practicable size range (up
to 1:30) normally does not permit identifying more than one characteristic
length (measurements of postpeak behavior are used for that purpose). Vice
versa, when only the maximum loads of structures in the bridging region
between plasticity and LEFM are of interest, hardly more than one
characteristic length (namely, cf) is needed.
~ P,u
a . . . . J
---- r I
,>
w D
The hypostatic feature of any model capable of bridging the power law
size effects of plasticity and LEFM is the presence of some characteristic
length, g. In the equivalent LEFM associated with the size effect law in
Eq. 10, cf serves as a characteristic length of the material, although this
length can equivalently be identified with 8CrOD in Wells-Cottrell or Jenq-
Shah models, or with the crack opening wf at which the stress in the
cohesive crack model (or crack band model) is reduced to zero (for size
effect analysis with the cohesive crack model, see [BP] and Ba~.ant and
Li [251).
In the integral-type nonlocal continuum damage models, ~ represents
the effective size of the representative volume of the material, which in
turn plays the role of the effective size of the averaging domain in nonlocal
material models. In the second-gradient nonlocal damage models, which
may be derived as an approximation of the nonlocal damage models,
a material length is involved in the relation of the strain to its Laplacian.
In damage simulation by the discrete element (or random particle)
models, the material length is represented by the statistical average of
particle size.
The existence of g in these models engenders a quasi-brittle size effect that
bridges the power-law size effects of plasticity and LEFM and follows closely
Eq. 10 with ~rN = 0, as documented by numerous finite element simulations.
It also poses a lower bound on the energy dissipation during failure, prevents
spurious excessive localization of softening continuum damage, and
eliminates spurious mesh sensitivity ([BP], ch. 13).
These important subjects will not be discussed here any further because
there exists a recent extensive review [18].
1.3 Size Effect on Structural Strength 59
Two cases need to be distinguished: (a) The front of the fracture that causes
failure can be at only one place in the structure, or (b) the front can lie, with
different probabilities, at many different places. The former case occurs
when a long crack whose path is dictated by fracture mechanics grows
before the m a x i m u m load, or if a notch is cut in a test specimen. The
latter case occurs when the maximum load is achieved at the initiation of
fracture growth.
In both cases, the existence of a large FPZ calls for a modification of the
Weibull concept: The failure probability P1 at a given point of the continuous
structure depends not on the local stress at that point, but on the nonlocal
strain, which is calculated as the average of the local strains within the
neighborhood of the point constituting the representative volume of the
material. The nonlocal approach broadens the applicability of the Weibull
concept to the case of notches or long cracks, for which the existence of
crack-tip singularity causes the classical Weibull probability integral to
diverge at realistic m-values (in cleavage fracture of metals, the problem of
crack singularity has been circumvented differently m by dividing the crack-
tip plastic zone into small elements and superposing their Weibull
contributions [77]).
Using the nonlocal Weibull theory, one can show that the proper statistical
generalizations of Eq. 10 (with aR = 0 ) and Eq. 12 having the correct
asymptotic forms for D---+ oo, D - + 0, and m - + oo are (Fig. 1.3.7):
Case (a)" aN -- Bo'o(fl2maIm +/~r)-l/2r f l - D/Do (22)
0")
o
rh.
a log D
Z
D
0
~ . _ m
b log D
FIGURE 1.3.7 Scaling laws according to nonlocal generalization of Weibull theory for failures
after long stable crack growth (top) or a crack initiation (right).
23 may be ignored for concrete, except in the rare situations where the
deterministic size effect vanishes, which occurs rarely (e.g., for centric tension
of an unreinforced bar).
where A1, A2= constants. There are, however, four objections to the fractal
theory [11 ]: (i) A mechanical analysis (of either invasive or lacunar fractals)
predicts a different size effect trend than Eq. 24, disagreeing with
experimental observations. (ii) The fractality of the final fracture surface
should not matter because typically about 99% of energy is dissipated by
microcracks and frictional slips on the sides of this surface. (iii) The fractal
theory does not predict how A1 and A2 should depend on the geometry of the
structure, which makes the MFSL not too useful for design application. (iv)
The MFSL is a special case of the second formula in Eq. 12 for r = 2, which
logically follows from fracture mechanics;
[12]. Unlike fractality, the fracture explanation of Eq. 24 has the advantage
that, by virtue of these formulae, the geometry dependence of the size effect
coefficients can be determined.
Aside from the statistical and quasi-brittle size effects, there are three further
types of size effect that influence the nominal strength:
ACKNOWLEDGMENT
Preparation of the present review article was supported by the Office of Naval Research under
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on Fracture Mech. of Concrete and Concrete Structures [FraMCoS-2]), held at ETH,
Zurich), pp. 515-534, Freiburg: Aedificatio Publishers.
121. Wittmann, E H., and Zaitsev, Yu.V. (1981). Crack propagation and fracture of composite
materials such as concrete, in Proc., 5th. Int. Conf. on Fracture (ICF5), Cannes.
122. Zaitsev, J. W., and Wittmann, E H. (1974). A statistical approach to the study of the
mechanical behavior of porous materials under multiaxial state of stress, in Proc. of the 1973
Symp. on Mechanical Behavior on Materials, Kyoto, Japan.
123. Zech, B., and Wittmann, E H. (1977). A complex study on the reliability assessment of the
containment of a PWR, Part II. Probabilistic approach to describe the behavior of materials.
in Trans. 4th Int. Conf. on Structural Mechanics in Reactor Technology, pp. 1-14, vol. H, J1/11,
T. A. Jaeger and B. A. Boley, eds., Brussels: European Communities.
CHAPTER 2
Elasticity and
Viscoelasticity
This Page Intentionally Left Blank
SECTION 2.1
Introduction to Elasticity
and Viscoelasticity
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du Pr&ident Wilson, 94235 Cachan Cedex, France
For all solid materials there is a domain in stress space in which strains are
reversible due to small relative movements of atoms. For many materials like
metals, ceramics, concrete, wood and polymers, in a small range of strains, the
hypotheses of isotropy and linearity are good enough for many engineering
purposes. Then the classical Hooke's law of elasticity applies. It can be de-
rived from a quadratic form of the state potential, depending on two
parameters characteristics of each material: the Young's modulus E and
the Poisson's ratio v.
1
~k* -- 2---pAijkl(E'v)0"ij0"kl (1)
0~t* l+v v
e~j - p 0a ~ E ao ~ crkka~j (2)
E and v are identified from tensile tests either in statics or dynamics. A great
deal of accuracy is needed in the measurement of the longitudinal and
transverse strains (6e ~ -+-10-6 in absolute value).
When structural calculations are performed under the approximation of
plane stress (thin sheets) or plane strain (thick sheets), it is convenient to
write these conditions in the constitutive equation.
1 v 0
E E
Igll
822 1 Sym
1 0
i lll
~22 (3)
g12 0"12
l+v
E
0.22
0.12
-
i Sym 2 + 2/~
01111
0
2#
i 822
812
(4)
vE
2 - - (1 + v ) ( 1 - 2v)
with
E
-- 2(1 + v)
For orthotropic materials having three planes of symmetry, nine
independent parameters are needed: three tension moduli El, E2, E3
in the orthotropic directions, three shear moduli G12, G23, G31, and
three contraction ratios v12, v23, v31. In the frame of orthotropy:
811 _ 0.11
- 1 v12 v13
0 0 0
E1 E1 E1
822 1 •23 0"22
0 0 0
E2 E2
1
833 0 0 0 0"33
E3
-- 1 (5)
0 0
] 823 2G23 0"23
1
Sym 0
831 2G31 O"31
1
i 2G12
812 0"12 _
9 Kelvin-Voigt model:
ffij = i~(~,kk -+- 02~'kk)(~ij _Jr_2/2(gij _+_Op~,ij ) (8)
Here 2 and/.z are Lame's coefficients at steady state, and 0x and 0~ are two
time parameters responsible for viscosity. These four coefficients may be
identified from creep tests in tension and shear.
9 Maxwell model:
'?'ij(t)--
fo' Jijkl(t- "C) ~dcrkl dr + ~-~Jijkl(t- "c)AO'Pk/
p=l
[J(t)] is the creep functions matrix, and Ao-~l are the eventual stress steps.
(10)
Contents
2.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.2.2 Deformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.2.3 Stress and Equilibrium . . . . . . . . . . . . . . . . . . . . . . 76
2.2.4 Elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.2.5 Material Symmetry . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2.2.6 Constrained Materials . . . . . . . . . . . . . . . . . . . . . . . 80
2.2.7 Boundary-Value Problems . . . . . . . . . . . . . . . . . . . . 81
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.2.1 VALIDITY
2.2.2 DEFORMATION
boundary 0~. This is the current or deformed configuration of the body. The
deformation is represented by the mapping Z::~r --~ ~ , SO that
x = z(X) XC~r (1)
where x is the position vector of the point X in ~ . The mapping X is called the
deformation from ~ r tO ~ , and Z is required to be one-to-one and to satisfy
appropriate regularity conditions. For simplicity, we consider only Cartesian
coordinate systems and let X and x, respectively, have coordinates X~ and x~,
where ~, i C { 1, 2, 3}, so that xi--zi(X~). Greek and Roman indices refer,
respectively, to ~ r and ~ , and the usual summation convention for repeated
indices is used.
The deformation gradient tensor, denoted E is given by
F = RU = VR (4)
where R is a proper orthogonal tensor and U, V are positive definite and
symmetric tensors. Respectively, U and V are called the right and left stretch
tensors. They may be put in the spectral forms
3 3
u- | ul,I v- Z ,vl,I | vl,I
i=1 i=1
where v (i) = Ru (i), i C {1,2,3}, 2i are the principal stretches, u (i) the unit
eigenvectors of U (the Lagrangian principal axes), v (i) those of V (the Eulerian
principal axes), and | denotes the tensor product. It follows from Eq. 3 that
J =/~1,~2,~3 9
The right and left Cauchy-Green deformation tensors, denoted C and B,
respectively, are defined by
C = FTF = U 2 B = FF ~ = V 2 (6)
The Cauchy stress tensor, denoted g, and the nominal stress tensor, denoted
S, are related by
S = jF-lo (8)
where div and Div denote the divergence operators in ~ and ~r, respectively,
and b denotes the body force per unit mass. In components, the second
equation in Eq. 9 is
OS~i
-t- IOrbi = 0 (10)
c3X~
Balance of the moments of the forces acting on the body yields simply
a t = ~, equivalently S TFT= FS. The Lagrangian formulation based on the
use of S and Eq. 10, with X as the independent variable, is used henceforth.
2.2.4 ELASTICITY
where I is the identity and O the zero tensor, then Nr is called a natural
configuration.
78 Ogden
where a0, R1, and a2 are scalar invariants of B (and hence of V) given by
Or 2i~/2 (~W _1/2(0W OW) -1/20W
-- 013 0{1 - - 213 ~ 1 -+- I1-~2 0{2 -- -213 c912 (19)
and W is now regarded as a function of I1, I2, and I3, the principal invariants
of B defined by
I1 - - tr(B) -- 212 + 22 + 2~, (20)
I3 -- det B -- j"~1"2"'3
2j2j2 (22)
where I1, I2, and/3 are defined in Eqs. 20-22. The resulting nominal stress
tensor is given by
S = 2WIF ~- + 2W2(Ili - C)F ~- + 213W3F-1 + 2W4M | FM
+ 2Ws(M | FCM + CM | FM) (26)
where Wi = cgW/cgli, i = 1 , . . . , 5.
80 Ogden
and also on M. M ~ (which does not depend on the deformation); see Spencer
[4,5] for details. The nominal stress tensor can be calculated in a similar
way to Eq. 26.
OC OW OC
S -- H(F) + q c3---F= o--F- + q OF (29)
respectively. For an incompressible material the Blot and Cauchy stresses are
given by
OW
T- c3---U- pU-1 detU- 1 (31)
2.2 Background on Nonlinear Elasticity 81
and
OW
o -- F--~--
F- - pI det F - 1 (32)
/
Div - - ~ + Prb - 0 F -- Grad x x- z(X) X C Nr (36)
REFERENCES
Elasticity of Porous
Materials
N. D. CRISTESCU
231 Aerospace Building, University of Florida, Gainesville, Florida
Contents
2.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.3.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2.3.3 Identification of the Parameters . . . . . . . . . . . . . . 85
2.3.4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
2.3.1 VALIDITY
9 from the initial slope of the stress-strain curves, since these are loading-
rate-dependent;
9 by the often used "chord" procedure, obviously;
9 from the unloading slopes, since significant hysteresis loops are
generally present.
60 i i i i i i I
ot
[MPa] / 0.49 0.065
50 - E ~I / j .-= '< -
f ..n.- /
/ /
40 / .,It" .
/ / 0-=0.002 IV[Pa S "l
/ / / ,'.
20 / // ,=" / ,/r"
_ _ . " ~ ' " "" "- "" 12 days -~ -
u / /./- IV" -
~" ,,.. -/ /
," ,"
p
~. 6 11
,.. SCmST
/i
3~f // /
,'."
0 I "I I I I I , I
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
r~ [%]
FIGURE 2.3.1 Uniaxial stress-strain curves for schist for various loading rates, showing time
influence on the entire stress-strain curves and failure (stars mark the failure points).
2.3.2 FORMULATION
(1 lll(tr:f)l (1)
D - 2-~ + 3~< 2-0
where G and K are the elastic parameters that are not constant, D is the strain
rate tensor, T is the stress tensor, is the trace operator, and 1 is the unit tr( )
tensor. Besides the elastic properties described by Eq. 1, some other
mechanical properties can be described by additional terms to be added to
Eq. 1. For isotropic geomaterials the elastic parameters are expected to
depend on stress invariants and, perhaps, on some damage parameters, since
during loading some pores and microcracks may close or open, thus
influencing the elastic parameters.
K--p Vp--~
y
st
t ~ 0 ~t
9K 6G
v/Z__
FIGURE 2.3.2 Static procedures to determine the elastic parameters from partial unloading
processes preceded by short-term creep.
2.3 Elasticity of Porous Materials 87
40 i I'' I i l
o I - (3'3
[MPal
30
2o
Io
y aB=22.5 M P a
#i !
0 ! I
--0.001 0 0.001 0.002 0.003
FIGURE 2.3.3 Stress-strain curves obtained in triaxial tests on shale; the unloadings follow a
period of creep of several minutes.
under this high pressure. The variation of the elastic parameters with z is
more involved: when z increases but is still under the compressibility/
dilatancy boundary, the elastic parameters are increasing. For higher values,
above this boundary, the elastic parameters are decreasing. Thus their
variation is related to the variation of irreversible volumetric strain, which, in
turn, is describing the evolution of the pores and microcracks existing in the
geomaterial. That is why the compressibility/dilatancy boundary plays the
role of reference configuration for the values of the elastic parameters; so long
as the loading path (increasing a and/or z) is in the compressibility domain,
the elastic parameters are increasing, whereas if the loading path is in the
dilatancy domain (increasing z under constant a), the elastic parameters are
decreasing. If stress is kept constant and strain is varying by creep, in the
compressibility domain volumetric creep produces a closing of pores and
microcracks and thus the elastic parameters increase, and vice versa in the
dilatancy domain. Thus, for each value of a the maximum values of the elastic
parameters are reached on the compressibility/dilatancy boundary.
2.3.4 EXAMPLES
As an example, for rock salt in uniaxial stress tests, the variation of the elastic
moduli G and K with the axial stress O"1 is s h o w n in Figure 2.3.4 [4]. The
variation of G and K is very similar to that of the irreversible volumetric
16 16
14 14
12 12
10 I0 -
8 8 -
6 6
4 4
}
m
2 2
i A "31
1 2 3 4 5 6 7 $ (MPa) 2 4 6 $ I0 %
FIGURE 2.3.4 Variationof the elastic parameters K and G and of irreversible volumetric strain
in monotonic uniaxial tests.
2.3 Elasticity of Porous Materials 89
~days ~d
8
10 A=0~2_~ 108 f
o _-o.17 o f
4 A =0.12
4 /
2
A=0. K,G x 10.3 ] r x 104
I I I I ! ! ~ t ~._
1 2 3 4 5 6 7 8(MPa) 2 4 6 8 10 12%"-
FIGURE 2.3.5 Variation in time of the elastic parameters and of irreversible volumetric strain in
uniaxial creep tests.
strain e~/. If stress is increased in steps, and if after each increase the stress in
kept constant for two days, the elastic parameters are varying during
volumetric creep, as shown in Figure 2.3.5. Here A is the ratio of the applied
stress and the strength in uniaxial compression ac = 17.88 MPa. Again, a
similarity with the variation of e~ is quite evident. Figure 2.3.6 shows for a
different kind of rock salt the variation of the elastic velocities ve and vs in
true triaxial tests under confining pressure pc = 5MPa (data by Popp,
Schuhze, and Kern [5]). Again, these velocities increase in the compressibility
domain, reach their maxima on the compressibility/dilatancy boundary, and
then decrease in the dilatancy domain.
For shale, and the conventional (Karman) triaxial tests shown in
Figure 2.3.3, the values of E and G for the five unloading-reloading cycles
shown are: E = 9.9, 24.7, 29.0, 26.3, and 22.3GPa, respectively, while
G = 4.4, 10.7, 12.1, 10.4, and 8.5 GPa.
For granite, the variation of K with a is given as [2]
/ (:o)
Ko-KI
Ko, if a _~ ao
1- , if a < a0
(6)
with K0 - 59 GPa, K1 -- 48 GPa, and a0 - 0.344 GPa, the limit pressure when
all pores are expected to be closed.
90 Cristescu
90 . . . . . 30 lol
100
i 2o
~" 50] / I' ~Jn'~"'i~i
~" 30-.
oca '~ A u,,,ch,,lg -'1
a
' ............~ 4 1 ~ i ~ .........:..:.,4,.~~ lo
998 ~
10. ,"
0 5 10 15 20 25 30 35 40 .97
(MPa) o o.s 1 1.s
Pc Axial stratn 1%)
(7)
REFERENCES
1. Cristescu, N. (1986). Damage and failure of viscoplastic rock-like materials. Int. J. Plasticity
2 (2): 189-204.
2. Cristescu, N. (1989). Rock Rheology, Kluver Academic Publishing.
3. Cristescu, N. D., and Hunsche, U. (1998). Time Effects in Rock Mechanics, Wiley.
4. Ani, M., and Cristescu N. D. (2000). The effect of volumetric strain on elastic parameters for
rock salt. Mechanics of Cohesive-Frictional Materials 5 (2): 113-124.
5. Popp, T., Schultze, O., and Kern, H. (2001). Permeation and development of dilatancy and
permeability in rock salt, in The Mechanical Behavior of Salt (5th Conference on Mechanical
Behavior of Salt), Cristescu, N. D., and Hardy, Jr., H. Reginald, eds., Balkema.
SECTION 2.4
Elastomer Models
R. W. OGDEN
Department of Mathematics, University of Glasgow, Glasgow G12 8QW, UK
Contents
2.4.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
2.4.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
2.4.3 Description of the Model . . . . . . . . . . . . . . . . . . . . . 93
2.4.4 Identification of Parameters . . . . . . . . . . . . . . . . . . 93
2.4.5 How to Use It . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
2.4.6 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 94
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
2.4.1 VALIDITY
2.4.2 BACKGROUND
/~1/~2/~3- 1
o
(1)
The material is isotropic relative to an unstressed u n d e f o r m e d (natural)
configuration, and its elastic properties are characterized in terms of a
oW oW
crl -cr3 - 21 0~1 cr2- cr3 - ~20~--T (3)
02* cgW(1 1) - 0 0 2 *
!/r 1) -- 0, 021022 (1, 1) - 2#, ~ , , 022 (1, 1) -- 4/,, (4)
0~ E {1,2}
o~ o~ (5)
Biaxial experiments in which 21,22 and o1,0"2 are measured then provide
data for the determination of ~fr Biaxial deformation of a thin sheet where the
deformation corresponds effectively to a state of plane stress, or the combined
extension and inflation of a thin-walled (membranelike) tube with closed
ends provide suitable tests. In the latter case the governing equations are
written
A specific model which fits very well the available data on various rubbers is
that defined by
N
W - Z #"(21" + 22" + 2~" - 3)/~. (7)
n=l
where #, and an are material constants and N is a positive integer, which for
many practical purposes may be taken as 2 or 3 [3]. For consistency with
Eq. 4 we must have
N
Z - (8)
n=l
for 21 >_ 1, 23 _< 1. The shift factor to be added to the first equation in Eq. 10
when 22 differs from 1 is
N
~--~ #,(1 - 22" ) (11)
n=l
Information on both the shape and shift obtained from experiments at fixed
22 then suffice to determine the material parameters, as described in detail in
References [3] or [4].
Data from the extension and inflation of a tube can be studied on this basis
by considering the combination of equations in Eq. 6 in the form
cgW cgW 1 2
,rl - a2 - ~1 ~ - & ~ -- ~1/~ - ~ ~2,ZlP ~ (12)
94 Ogden
2.4.5 HOW T O U S E T H E S T R A I N - E N E R G Y
FUNCTION
The second is the material used by James et al. [1], the material constants
having been obtained by Treloar and Riding [6]:
0~1 - - 0 . 7 0 7 , ~2 = 2.9, ~3 = - 2 . 6 2 ,
]A1 - - 0.941, #2 -- 0.093, #3 -- - 0 . 0 0 2 9 N m m -2
REFERENCES
1. James, A. G., Green, A., and Simpson, G. M. (1975). Strain energy functions of rubber.
I. Characterization of gum vulcanizates. J. Appl. Polym. Sci. 19: 2033-2058.
2. Jones, D. E, and Treloar, L. R. G. (1975). The properties of rubber in pure homogeneous strain.
J. Phys. D: Appl. Phys. 8: 1285-1304.
3. Ogden, R. W. (1982). Elastic deformations of rubberlike solids, in Mechanics of Solids
(Rodney Hill 60th Anniversary Volume) pp. 499-537, Hopkins, H. G., and Sevell, M. J., eds.,
Pergamon Press.
4. Ogden, R. W. (1986). Recent advances in the phenomenological theory of rubber elasticity.
Rubber Chem. Technol. 59: 361-383.
5. Ogden, R. W. (1997). Non-Linear Elastic Deformations, Dover Publications.
6. Treloar, L. R. G., and Riding, G. (1979). A non-Gaussian theory for rubber in biaxial strain.
I. Mechanical properties. Proc. R. Soc. Lond. A369: 261-280.
SECTION 2.5
Background on
Viscoelasticity
Kozo IKEGAMI
Tokyo Denki University, Kanda-Nishikicho 2-2, Chiyodaku, Tokyo 101-8457, Japan
Contents
2.5.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2.5.2 Mechanical Models . . . . . . . . . . . . . . . . . . . . . . . . 95
2.5.3 Static Viscoelastic Deformation . . . . . . . . . . . . . . . 98
2.5.4 Dynamic Viscoelastic Deformation . . . . . . . . . 100
2.5.5 Hereditary Integral . . . . . . . . . . . . . . . . . . . . . . . . 102
2.5.6 Viscoelastic Constitutive Equation by the
Laplace Transformation . . . . . . . . . . . . . . . . . . . . 103
2.5.7 Correspondence Principle . . . . . . . . . . . . . . . . . . 104
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.5.1 VALIDITY
O"
k 1
a a
where the notations k and r/are elastic and viscous constants, respectively.
Stress of spring elements is linearly related with strain. Stress of dashpot
elements is related with strain differentiated by time t, and the constitutive
relation is time-dependent.
Linear viscoelastic deformation is represented by the constitutive equations
combining spring and dashpot elements. For example, the constitutive
equations of the series model of spring and dashpot elements shown in
Figure 2.5.2 is as follows:
r/d~ de
(2)
This is called the Maxwell model. The constitutive equation of the parallel
model of spring and dashpot elements shown in Figure 2.5.3 is as follows:
de
cr - ke + t / ~ (3)
C;
FIGURE2.5.2 Maxwellmodel.
dr d2 cr dn cr
poor + Pl ~ q- P2 - - ~ + . . . if- P,, dt n
t E
k
g- + -- + 1 ) (5)
where zM = JT/k, and this is denoted as relaxation time. For the Voigt model,
the creep compliance is
1/k
0 t
FIGURE 2.5.4 Creep compliance of the Maxwell model.
1/k
0 t
FIGURE 2.5.5 Creep compliance of the Voigt model.
100 Ikegami
increases linearly with respect to time duration. The Voigt model exhibits
saturated creep strain for a long time.
The relaxation modulus is defined by stress variations under constant unit
strain. This is obtained by solving Eqs. 2 or 3 for step input of unit strain. For
the Maxwell and Voigt models, their relaxation moduli are represented by the
following expressions, respectively. For the Maxwell model,
)
For the Voigt model,
o ~ k /8/
0 t
FIGURE 2.5.6 Relaxation modulus of the Maxwell model.
2.5 Background on Viscoelasticity 101
I 0
0 t
FIGURE 2.5.7 Relaxation modulus of the Voigt model.
The viscoelastic effect causes delayed phase phenomena between input and
output responses. Viscoelastic responses for changing stress or strain are
defined by complex compliance or modulus, respectively. The dynamic
viscoelastic responses are represented by a complex function due to the phase
difference between input and output.
Complex compliance J, of the Maxwell model is obtained by calculating
changing strain for cyclically changing stress with unit amplitude. Substitu-
ting changing complex stress ~ - exp(icot), where i is an imaginary unit and
co
is the frequency of changing stress, into Eq. 2, complex compliance J , is
obtained as follows:
1 i 1 i
J* . k . i cot/
. .k .ikcOl:M J' - iJ" (9)
where the real part J ' = 1 / k is denoted as storage compliance, and the
imaginary part J" = 1/kco'cM is denoted as loss compliance.
The complex modulus Y, of the Maxwell model is similarly obtained by
calculating the complex changing stress for the complex changing strain
102 Ikegami
e - exp(icot) as follows:
J* - k
1[ I xE ]
1 + (COZK)2 - - i ~ 1 + (COZK)2 (12)
where,'1[ 1 I J" 11
-- k 1 + (COZK)2 and -- k 1 + (coz/()2
]
The complex modulus is
Y , -- k + iCOZK = Y~ + iY" (13)
where Y ' - - k and Y " - - kcozi,:.
e,(t) -- tToJ(t) +
~0tJ ( t - dtTl
t' ) - - ~ dt' (14)
2.5 Background on Viscoelasticity 103
or(t)
/ d cr '
o"0
0 t' t'+dt'
where 5 and ~ are transformed stress and strain, and s is the variable of
the Laplace transformation. Equation 20 is written by using the Laplace
transformed operators of time derivatives 15 and Q as follows:
_ Q_
cr = =~ (21)
P
n m
Comparing Eq. 21 with Hooke's law in one dimension, the coefficient ~//5
corresponds to Young's modulus of linear elastic deformation. This fact
implies that linear viscoelastic deformation is transformed into elastic
deformation in the Laplace transformed state.
- Q' ,5 (25)
m dk ~ dk
where P ' - ~ p!~ ~ and Q ' - )_2 q~k-d~" In Eq. 24 deviatoric stress and strain
k-0 k=0
! and r ~ respectively.
are rrij
The Laplace transformations of Eqs. 22 and 24 are written, respectively, as
follows:
/3,,ryii -- Q"~/, (26)
Comparing Eq. 17 with Eq. 19, and Eq. 18 with Eq. 20, the transformed
viscoelastic operators correspond to elastic constants as follows:
@
3K - _-- (30)
p!!
2G = - - (31)
p!
G- 2(1+v) (32)
E
K -- 3(1 - 2v) (33)
106 lkegami
Using Eqs. 30-33, Young's modulus E and Poisson's ratio are connected with
the Laplace transformed coefficient of linear viscoelastic deformation
as follows:
3QtQ II
E--
2/St~tl + / 5 I ~ (34)
p, Q,, _ p,, Q,
v - + (35)
REFERENCES
A Nonlinear Viscoelastic
Model Based on
Fluctuating Modes
RACHID RAHOUADJ AND CHRISTIAN CUNAT
LEMTA, UMR CNRS 7563, ENSEM INPL 2, avenue de la For~t-de-Haye,
54500 Vandoeuvre-l~s-Nancy, France
Contents
2.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.6.2 Background of the DNLR . . . . . . . . . . . . . . . 108
2.6.2.1 Thermodynamics of Irreversible
Processes and Constitutive Laws... 108
2.6.2.2 Kinetics and Complementary
Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.6.2.3 Constitutive Equations of
the DNLR . . . . . . . . . . . . . . . . . . . . . . . . 112
2.6.3 Description of the Model in the Case
of Mechanical Solicitations . . . . . . . . . . . . . . 113
2.6.4 Identification of the Parameters . . . . . . . . . 113
2.6.5 How to Use It . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.6.6 Table of Parameters . . . . . . . . . . . . . . . . . . . . . 115
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.6.1 VALIDITY
gradient), thus:
~- A.~ > 0 (3)
The equilibrium or relaxed state (denoted by the index r) is currently
described by a suitable thermodynamic potential ( ~ ) obtained via the
Legendre transformation of Eq. 1 with respect to the control or state variable
(7)- In this particular state, the set of internal variables is completely
governed by (7):
m=l j=l
Thus the time evolution of the global response, fl, obeys a nonlinear
differential equation involving both the applied perturbation 7 and the
internal variable z (generalized vector)"
/} - aU. 9 + b.~: (7a)
A - - t b . 9 - g.s (7b)
This differential system resumes in a general and condensed form the
announced constitutive relationships. The symmetrical matrix a u - c92g,/c97c37
is the matrix of Tisza, and the symmetrical matrix g - c92g,/&c3z traduces the
interaction between the dissipation processes [3]. The rectangular matrix
b- c32g,/cqzc97 expresses the coupling effect between the state variables and
the dissipation variables.
In other respects, the equilibrium state classically imposes the thermo-
dynamic forces and their rate to be zero; i.e., A - 0 and A - 0. From Eq. 7b
we find, for any equilibrium state, that the internal variables' evolution results
directly from the variation of the control variables:
:~r _ _g-1 .tb. ~ (8)
110 Rahouadj and Cunat
and its time integration for transformation near equilibrium leads to the
simple linear relationship
A = - g ( z - z r) (10)
where g is assumed to be constant.
To solve the preceding three equations (7a-b, 10), with the unknown varia-
bles being fl, z, z r, and A, one has to get further information about the kinetic
relations between the nonequilibrium driving forces A and their fluxes ~.
where the internal energy AE +'r is supposed to be the same for all processes. It
follows that we may define another important shift function, noted a(T),
which accounts for the effect of temperature. According to the Arrhenius
approximation, AE +'r being quasi-constant, this shift function verifies the
following relation:
In(a;) a(T, Tref) - - AE+'r(1/T - 1/Tref) (17)
where T r e f is a reference temperature. For many polymers near the glass
transition, this last shift function obeys the WLF empiric law developed by
William, Landel, and Ferry [5]:
ln(a;) = C l ( T - Tref)/[c2 + ( T - Tref)] (18)
In summary, the relaxation times can be generally expressed as
Tj(T) = T;(Tref)a(T , Tref) a(~) a(z, z r) (19)
and the shift function a(z, Zr) becomes negligible in viscoelasticity.
where z; is the relaxation time of the process j, pO its relative weight in the
overall spectrum, and n the number of dissipation processes [3].
As a first approximation, the continuous spectrum defined by Eq. 20 may
be described with only two parameters: the longest relaxation time
corresponding to the fundamental mode, and the spectrum width. Note
that a regular numerical discretization of the relaxation time scale using
a sufficiently high number n of dissipation modes, e.g., 30, gives a
sufficient accuracy.
(21a)
To simplify the notation, z~ will be denoted z. In a similar form and after
introducing each process contribution in the base defined above, one has
p--1 j--1 Tj
where the indices u and r denote the instantaneous and the relaxed
values, respectively.
Now we shall examine the dynamic response due to sinusoidally
varying perturbations 7n = 7~ where co is the applied frequency,
and i 2 = - 1 , i.e., ) ; , - icoT,. The response is obtained by integrating the
above differential relationship. Evidently, the main problem encountered
in the numerical integration consists in using a time step that must
be consistent with the applied frequency and the shortest time of
relaxation. Furthermore, a convenient possibility for very small pertur-
bations is to assume that the corresponding response is periodic and out
of phase:
fin -- flOexp(icot + ~) and fin -- icofln (22)
where ~0is the phase angle. In fact, such relations are representative of various
physical properties as shown by Kramers [7] and Kronig [8].
The coefficients of the matrices of Tisza, a" and a r, and the relaxation
times, l:j, may be dependent on temperature and/or frequency. In uniaxial
2.6 A Nonlinear Viscoelastic Model Based on Fluctuating Modes 113
j-1 1 + icozo
(25)
where G~IN, G~IN, ~, and /3 are empirical parameters. Thus the real and
imaginary components are, respectively,
Gt
_ r _ G~N)
G~_tN-Jr-(GHN
COS(riO)
[1 + 2CO"V~tNCOS(0OZ/2)+ (D2a152~ (29)
Gt' __
(GHN
r
u
_ _ GHN)
sin(riO)
[1 + 2CO~r~tNCOS(0CTr/2)+ (D2~'~2~]/J/2 (30)
0 - tan-i (1 -c~~t------SN2sin(~
~ )/ ~ (31)
+ CO~I:~-iNCOS(0r / 2),]
109 ,..10l
i08 I0~
107 lift
106
m(nz) 10--2
I I I 1 t I
0 10 20
FIGURE 2.6.1 Theoretical simulation of the moduli for PTMG (J).*
Log 03(Hz)
-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0 10 20
FIGURE 2.6.2 Theoretical simulations of the shift function a(co) and offo for PTMG.*
REFERENCES
Contents
2.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.7.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.7.3 Description of the Model . . . . . . . . . . . . . . . . . . . 119
2.7.4 Identification of the Material Functions
and Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.7.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 123
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.7.1 VALIDITY
2.7.2 BACKGROUND
where S is a fully symmetric, fourth order creep compliance tensor and el- is
the strain tensor due to temperature and moisture (and other absorbed
substances which affect the strains). The braces are abbreviated notation for a
linear hereditary integral. Although the most general form could be used,
allowing for general aging effects, for notational simplicity we shall use the
familiar form for thermorheologically simple materials,
~-
/o dt"/ar[~r(t")] ~'- ~(t') (3)
The correspondence principle (CPII in Schapery [6, 8]), which relates elastic
and viscoelastic solutions shows that Eqs. 1-10 remain valid, under
assumption Eq. 4, with damage growth when the damage consists of cracks
whose faces are either unloaded or have loading that is proportional to the
external loads. With growing damage k, C, and S are time-dependent because
they are functions of one or more damage-related ISVs; the strain ~r may also
depend on damage. The fourth-order tensor k must remain inside the
convolution integral in Eq. 5, just as shown. This position is required by the
correspondence principle. The elastic-like Eqs. 9 and 10 come from Eq. 5, and
thus have the appropriate form with growing damage. However, with healing
12 0 Schapery
W~ - l~oo + ~ a + v (12)
so that
W~ = - W R + ae R (13)
and
cgWR eR = cgW~ (14)
OeR Oo
The function F is a function of damage and physical variables that cause
residual stresses such as temperature and moisture.
For later use in Section 2.7.4, assume the damage is fully defined by a set of
scalar ISVs, Sp (p =1, 2,... P) instead of tensor ISVs. Thermodynamic forces,
which are like energy release rates, are introduced,
cgWa
fP -- OSp (15)
or
cgW~ (16)
fp- cgSe
where the equality of these derivatives follows directly from the total
differential of Eq. 13.
Although more general forms could be used, the evolution equations for
,Sp - dSp/d~ are assumed in the form
Sp - Sp(Sq, fp) (17)
2.7 Linear Viscoelasticity with Damage 121
in which Sp may depend on one or more Sq ( q - 1,... P), but on only one
force fp. The entropy production rate due to damage is non-negative if
~_,fpSp ~ 0 (18)
p
Sp - ( f p ) % (20)
where 0~p is a positive constant. (For the rubber composite two ISVs, with
C~1 ---- 4.5 and 0~2 = 6, were used for uniaxial and multiaxial behavior, whereas
for asphalt one ISV, with 0~= 2.5, was used for uniaxial behavior.) A
coefficient depending on Sp may be included in Eq. 20; but it does not really
generalize the equation because a simple change of the variable Sp may be
used to eliminate the coefficient.
122 Schapery
Only an outline of the identification process is given here, but details are
provided by Park et al. [3] for uniaxial behavior and by Park and Schapery [4]
and Ha and Schapery [1] for multiaxial behavior. Schapery and Sicking
[11] and Schapery [9] discuss the model's use for fiber composites. The effects
of ~r and F are neglected here.
(a) The first step is to obtain the linear viscoelastic relaxation modulus
E(~) and shift factor a~- for the undamaged state. This may be done using any
standard method, such as uniaxial constant strain rate tests at a series of rates
and temperatures. Alternatively, for example, uniaxial creep tests may be used
to find D(~), after which E(~) is derived from Eq. 7.
(b) Constant strain rate (or stress rate) tests of specimens taken to failure at
a series of rates or temperatures may be conveniently used to obtain the
additional data needed for identification of the model. (However, depending
on the complexity of the material and intended use of the model, unloading
and reloading tests may be needed [7].) Constant strain rate tests often are
preferred over constant stress rate tests because meaningful post stress-peak
behavior (prior to significant strain localization) may be found from the
former tests.
For isothermal, constant strain rate, R, tests, the input is R t - / ~ , where
R--Ra~ and ~ - t / a ~ . Inasmuch as the model does not depend on
temperature when reduced time is used, all stress vs. reduced time response
curves depend on only one input parameter /~ regardless of temperature.
Thus, one may obtain a complete identification of the model from a series of
tests over a range of/~ using one temperature and different rates or one rate
and different temperatures; both types of tests may be needed in practice for/~
to cover a sufficiently broad range. One should, however, conduct at least
a small number of both types of tests to check the thermorheologically
simple assumption.
(c) Convert all experimental values of displacements and strains
from step (b) tests to pseudo-quantities using Eq. 8. This removes intrinsic
viscoelastic effects, thus enabling all subsequent identification steps to be
those for a linear elastic material with rate-dependent damage. If controlled
strain (stress) tests are used, then one would employ wR(w R) in the
identification. However, mixed variables may be input test parameters, such
as constant strain rate tests of specimens in a test chamber at a series of
specified pressures [4]. In this case it is convenient to use mixed pseudo-
energy functions in terms of strain and stress variables. Appropriate
energy functions may be easily constructed using methods based on linear
elasticity theory.
(d) The procedure for finding the exponent a and pseudo Young's modulus
in terms of one damage parameter is given by Park et al. [3]. After this, the
2.7 Linear Viscoelasticity with Damage 123
REFERENCES
1. Ha, K., and Schapery, R. A. (1998). A three-dimensional viscoelastic constitutive model for
particulate composites with growing damage and its experimental validation. International
Journal of Solids and Structures 35: 3497-3517.
2. Hashin, Z. (1983). Analysis of composite materials - - a survey. Journal of Applied Mechanics
105: 481-505.
3. Park, S. W., Kim, Y. R., and Schapery, R. A. (1996). A viscoelastic continuum damage
model and its application to uniaxial behavior of asphalt concrete. Mechanics of Materials
24: 241-255.
4. Park, S. W., and Schapery, R. A. (1997). A viscoelastic constitutive model for particulate
composites with growing damage. International Journal of Solids and Structures 34: 931-947.
5. Schapery, R. A. (1974). Viscoelastic behavior and analysis of composite materials, in
Mechanics of Composite Materials, pp. 85-168, vol. 2, Sendeckyi, G. P., ed., New York:
Academic.
6. Schapery, R. A. (1981). On viscoelastic deformation and failure behavior of composite
materials with distributed flaws, in 1981 Advances in Aerospace Structures and Materials,
pp. 5-20, Wang, S. S., and Renton, W. J., eds., ASME, AD-01.
7. Schapery, R. A. (1982). Models for damage growth and fracture in nonlinear viscoelastic
particulate composites, in: Proc. Ninth U.S. National Congress of Applied Mechanics, Book No.
H00228, pp. 237-245, Pao, Y. H., ed., New York: ASME.
124 Schapery
Yield Limit
This Page Intentionally Left Blank
SECTION 3.1
Introduction to
Yield Limits
J E A N LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du Pr&ident Wilson, 94235 Cachan Cedex, France
Almost all materials have a range of loading below which the only mechanism
of strain is reversible movements of atoms giving rise to the mesoscopic
phenomenon of elasticity. The limit above which permanent or irreversible
strains exist is most often related to stress and is called yield stress.
It is not easy to measure the yield stress of a material because it depends
upon the value of the offset of permanent strain allowed to detect that this
irreversible strain ~p begins to exist:
The point is that different models of plasticity may use different values
of the yield stress for the same material! More details are given in
Section 3.2.
When "the" value of the yield stress from a tension test is known, the
problem is often to compare it with a two or three-dimensional state of stress
to know if a part of a structure is loaded in its elastic range or not. The
corresponding scalar function of the stress components is called a yield
criterion. Many yield criteria have been proposed, depending upon the
properties of the materials and the purpose.
Isotropic criteria are described in Section 3.2, with the von Mises criterion
being widely used in structures calculation through its equivalent stress aeq.
O'eq _ _ aD
ij a Dij 0 "D is the stress deviator aDo -- aij - aHbij.
1
aHiS the hydrostatic stress aH -- -~ akk.
Largeoffset%
Moderateoffset%
Small offset % !
%
/
/
/
/
/
/
/
/ ,
/
/
Strain
FIGURE 3.2.1 Perfectplasticity and workhardening. Yield limit defined by small, moderate, or
large offset or as by Taylor and Quinney.
temperature and below, loading into the plastic range and then moderate
unloading leaves most structural metals in a workhardened state with stress-
strain plots for reloading usually showing a close to sharp departure from
linearity when the new yield limit is reached. A small offset definition of yield
then will give reproducible results, in contrast to the difficulty of its use for
the initial curve in the unhardened state. Some materials do exhibit visible
rounding of the stress-strain curve for reloading, the more so the fuller the
prior unloading. A moderate offset definition of yield then avoids disagree-
ment, but ignores possibly significant behavior.
Broadening the picture from the simple tension or simple shear curve to
general states of stress and strain is straightforward. The initial yield limit and
subsequent or current yield limits are replaced by an initial yield limit
function of stress and subsequent or current yield functions, each of which
may be represented by a surface in stress space. The straight line elastic range
generalizes to the region of stress space enclosed by the current yield surface.
Subsequent changes of stress represented by motion of the stress point within
the current yield surface cause purely elastic changes in strain and do not
affect the current yield surface at all in the idealized material. Plastic strain in
addition to elastic occurs only when the stress point moves out beyond the
current yield surface. However, only one point on the yield surface is given by
the current yield point in simple tension or in simple shear. The appropriate
generalization from one dimension or two to the nine dimensions of stress
(six are independent) is far from unique. Each material is different and will
have different carryovers from one or two dimensions. Experiment alone can
provide answers, and even experiments cannot cover all the possibilities.
Assumptions are also needed whose validity can be tested only partially by
comparing the actual behavior observed with the consequences predicted by
the assumed generalization.
In view of the essentially infinite complexity of the inelastic behavior of
real materials and their permissible idealizations, isotropy (independence of
material orientation) provides a simple and appealing hypothesis from which
to start. The idealization of an isotropic material does serve as an excellent
representation for the purely elastic macroscopic behavior of many poly-
crystalline metals and alloys, despite the often strongly anisotropic response
of their individual crystals or grains. A sufficiently large assemblage of such
anisotropic grains with sufficiently varied orientations of the crystalline
planes will exhibit an isotropic elastic response on the macroscale of many
grain diameters, because there will be no favored orientation.
It was natural to carry over the simplicity of isotropy to yield limit criteria
when the mathematical theory of plasticity was being developed. Tresca had
shown experimentally that plastic deformation took place when a limiting
shear stress was exceeded. A maximum shear stress limit criterion
13 2 Drucker
a2
FIGURE 3.2.2 Tresca hexagon, Mises or J2 ellipse, and intermediate curve for plane stress.
and the third invariant of the stress deviation tensor, which is cubic in stress,
J3 - [(2o1 - 02 - 03)(202 - 03 - o1)(203 - o1 - a2)]/27 - (s 3 + s 3 + s 3 ) / 3
or s~jsjkSk~/3
The coefficient of the quadratic term, the sum of the principal values, or the
equivalent of J1 in the cubic for principal stress, is zero for the deviator. Any
other invariant of stress can be shown to be a combination of J1, J2, and J3.
J2 is the simplest isotropic smooth function of shear stress. It also has a
number of physical interpretations that appeal strongly to many who are not
enamored of purely mathematical arguments. Among these are the mean of
the squares of the principal shears and the square of the octahedral shear
stress, the shear stress on the planes whose normals make equal angles with
the three principal directions of stress. Probably the most compelling of all is
that postulating a limiting value of J2 for the purely elastic range is the same as
postulating that plastic deformation will ensue when the elastic energy of
distortion or shear strain energy exceeds a critical value. Appealing and useful
as any such interpretation may be, it should be kept in mind that none are
based firmly on physical laws.
When J2 is set equal to a constant to match the yield point in a one-
dimensional test, it plots as an ellipse for plane stress and as a circular cylinder
in three-dimensional principal stress space. This choice is known now as the
Mises criterion of yield, although Mises himself recognized that far more
134 Drucker
general isotropic forms existed and did not restrict his normality rule to the
second invariant form alone (Fig. 3.2.3).
Although the assumption of isotropy of the initial and subsequent yield
limits is mathematically convenient, it does not usually represent physical
reality when any of the customary definitions of the onset of initial or of
additional plastic strain are employed. It takes considerable effort to produce
a structural metal or alloy that is initially isotropic in its inelastic response.
Osgood obtained such a structural aluminum alloy from ALCOA. In a very
interesting set of experiments on thin-walled tubes under proportional or
radial loading obtained by increasing tension and interior pressure in constant
ratio, he showed good correlation of the data with both the maximum shear
stress criterion of Tresca and the second invariant of the stress deviation
tensor of Mises. The experiments were performed with great care so that it
was possible for me at a little later time to show that although each fit the
experiments within 10%, neither provided the most appropriate match for the
data. The actual isotropic shear stress criterion lay about halfway between
these two basic forms. A simple combination of the second and the third
invariant of the stress deviation tensor, J23 - 2.25J~, did correlate all the data
remarkably well.
Interesting and significant as this result is, the more important point is that
initial isotropy is lost once significant plastic deformation occurs. The picture
of isotropic hardening, subsequent yield surfaces, being simply enlarged
versions of the initial yield surface, is unreal despite its ability to correlate the
results of radial loading tests on initially isotropic material. Structural metals
and alloys are quite anisotropic in their initial and subsequent plastic response
a2
L i I
| ~ I
lli
Ii
controlling variable for simple frictional materials and not surprisingly plays a
strong role in soils and other granular media. When it is permissible and
useful to carry over expressions for plastic deformation to such materials, an
isotropic criterion of yield must include the hydrostatic pressure in addition
to measures of shear stress. The most general isotropic criterion then will be a
function of the first invariant of the stress tensor (the sum of the principal
stresses) along with the second invariant of the stress deviation tensor (the
Mises criterion) and its third invariant. The simplest of these forms,
f - ~J1 q_j~/2, now termed the Drucker-Prager criterion with ~ constant,
gives a linear increase of the required (mean) shear with added hydrostatic
pressure. It is represented by a right circular cone in principal stress space.
The apex of the cone is at the origin (zero stress) for a cohesionless material
and lies on the triaxial tension line for a material with cohesion.
The Tresca, or maximum shear stress criterion, may be modified similarly
to give a linear variation of the maximum shear stress with hydrostatic
pressure. It plots as a regular six-sided pyramid in principal stress space. A
Mohr-Coulomb material, which postulates the frictional criterion of a limiting
shear stress on the plane of slip proportional to the normal stress on that
plane, is frequently used as a model for granular material. It also is
represented by a six-sided pyramid in principal stress space, but its
crosssection by a plane perpendicular to the axis is not a regular hexagon.
Nonlinear instead of linear variation of shear stress with normal stress or
pressure can be accommodated simply. Greater realism within the idealization
of isotropy can be provided by a moving yield limit cap over the open end of
the yield limit cone or pyramid in principal stress space. The cap permits
matching of consolidation under hydrostatic pressure and under pressure plus
moderate shear. It also can be employed to reduce the undesirably high
volumetric expansion otherwise produced in each of the open-ended models
of behavior by normality of the plastic strain increment to the current yield
limit surface. These and other related topics are discussed clearly in "Soil
Plasticity Theory and Implementation" by W. E Chen and G. Y. Baladi
(Elsevier, 1985) and in the follow-up volume, "Nonlinear Analysis in Soil
Mechanics" by W. E Chen and E. Mizuno (Elsevier, 1990).
The simplicity of isotropic initial yield limits and subsequent yield limits
(isotropic hardening) is a great help in computation and in obtaining a crude
but very useful picture of the plastic response. However, good agreement in
detail with what will actually happen when a structure or a specimen deforms
in the plastic range requires much more realistic yield limits, as described in
the other sections of this chapter and in subsequent chapters.
SECTION 3.3
Yield Loci Based on
Crystallographic Texture
P. VAN HOUTTE
Department MTM, Katholieke Universiteit Leuven, B-3000 Leuven, Belgium
Contents
3.3.1 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
3.3.2 Quantitative measurement of the texture. 139
3.3.2.1 Desired Form . . . . . . . . . . . . . . . . . . . . . 139
3.3.2.2 Calculation of ODF from Pole
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
3.3.2.3 Determination of ODF by Single
Grain Orientation Measurements .. 141
3.3.2.4 Sample Homogeneity . . . . . . . . . . . . . . 142
3.3.2.5 Discretization of the ODF . . . . . . . . . 143
3.3.3 Cconstitutive model for polycrystals
with texture . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
3.3.3.1 Plastic Potentials . . . . . . . . . . . . . . . . . . 144
3.3.3.2 Crystal Plasticity Model . . . . . . . . . . . 145
3.3.3.3 Exploitation of the Constitutive
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
3.3.1 BACKGROUND
qm-/f(g)q(g)dg (1)
is given by
1 M(e) N(e) ,~v
C~v (3)
qm-- 2~,+1 ~ Zqe
f=O #=I v=l
. pv pv
in which qe is the complex conjugated of qe [2]. This expression is helpful
for the study of the angular resolution required for the ODE Suppose that the
Fourier coefficients of the property q(g) are all zero for f _> Lq. In that case, L
in the above equation can be reduced to Lq, which sets the desired angular
resolution for the ODF (see above) but also strongly limits the number of
multiplications and additions required to evaluate the expression. For elastic
problems, Lq is as low as 4. For problems related to yield loci of fcc or bcc
pv
metals, L need not be chosen higher than 12, the qe taking very low values
for f > 12. As a result, Eq. 3 allows for an incredible gain in calculation time
when evaluating integrals such as Eq. 1.
Companies like Bruker, Inel, Philips, Seifert, and others sell x-ray equipment
for the measurement of "pole figures" which characterise the crystallographic
texture of the material. (They can also be measured using neutron
diffraction.) A pole figure is not an ODF; it is necessary to measure several
pole figures for each material and then combine them by means of appropriate
software in order to obtain the ODF [2-3]. Such software can also be
purchased from these companies, or it can be obtained from university
laboratories that have developed their own. In the latter case, the texture
goniometer and its control unit must be capable of exporting pole figure files
in a format that can be read by the user. Other important points are as follows:
1. A high angular resolution is NOT required (5 ~ is sufficient), as long as no
intense pole figure peaks are completely "missed." If this is a problem, a
sufficiently wide x-ray beam should be used.
2. Great care must be given to various "corrections" to be applied to pole
figure data. These are:
9 The grain size should be at least 0.5 gm, although in the foreseeable
future this may go down to 0.1 gm.
9 Material with a high dislocation density (after plastic straining) cannot
be studied; however, in most cases, the problem can be solved by giving
the material a prudent recovery treatment.
9 The purchase and maintenance of the equipment (including a dedicated
scanning electron microscope) are more expensive than those of a
texture goniometer using x-ray diffraction, though not that much.
It is possible that in the applications that will follow (see next section), one
intends to implement Eq. 1 by means of C-coefficients, using Eq. 3; in that
case, it is not necessary to convert the measured ODF into a set of weighted
discrete orientations. However, in the opposite case, such a procedure will be
required. The set of discrete orientations can then be used by some software
that models the plastic response of the material. The procedure used for the
discretization must then satisfy a few important conditions:
with
lt-IJ m
v = (5)
01ffflm/c3Dij D ij
are denoted by W; in the Taylor theory, they depend on the macroscopic strain
rate D (as is the case with Wm) and on the crystal orientation g. It is seen that
W(g) takes the role of q(g) in Eq. 1 and X/Cmthat of q,,. Both are simple scalars,
but they do depend on D. For each value of D, X/Cmcan be calculated from the
texture using Eq. 1 or Eq. 3, provided that W(g) is known. In the next section,
we will discuss how X/C(g) can be obtained from D using a crystal plasticity
model.
Note that the simple micro-macro transition that is presented here cannot
be applied when the Taylor assumption is replaced by a more complex one,
such as the set of assumptions used in self-consistent models [13]. The use of
such models may lead to a somewhat more precise prediction of the yield
locus, especially in the case of non-cubic materials.
In this text, it is assumed that one wants to obtain a yield locus, not that one
wants to simulate deformation textures. The latter case deserves a long
discussion of its own, not in the least because a truly general, reliable, and
quantitative model for deformation texture prediction does not yet exist (see,
for example, the discussion in Reference [14]).
D~ -tiktjlDkz (7)
146 Van Houtte
in which
[,,j] -
COS ~1 COS ~02 - - sin (~1 sin ~o2 cos (I) sin (~1 cos ~2 -~- cos (ill s i n q~2 cos (I) sin ~o2 sin(I) 1
-cos q91 sin q92 - sin tpl cos cp2 cos (I)
sin q91 sin (I)
-sin q~l sin~~
-cos
+ cos q91 costP2 cos (I)
tpl s i n (I)
cosq9 2 sin (/)
cos (I)
(8)
l
q)l, (I), and r are the Euler angles that describe the orientation of the crystal
lattice [2]. In the stress-strain space associated with the x c frame, D~j in
general represents a strain rate vector without special properties (i.e., it is not
parallel with one of the stress axes, or perpendicular to it, etc.). In such case,
the classical rate-independent Bishop-Hill theory for the plastic deformation
of crystallites states that the deviatoric stress a~j needed to achieve this plastic
strain rate will be one of a finite number of deviatoric stress states, called
"vertices" [11,12]. These vertices depend on the nature of the slip systems
available in the material, as well as on the ratios between the critical resolved
shear stresses on these slip systems (CRSS ratios).
In deviatoric stress space, the yield locus of the crystallite has the shape of a
hyperpolyhedron defined by the previously mentioned vertices (Fig. 3.3.1).
The strain rate vector that corresponds to a stress that is somewhere on a facet
of this hyperpolyhedron (not on one of the edges of the facet) is normal to the
facet. Since there is only a finite number of facets, there is only a finite number
of such directions, whereas there are oo4directions possible in deviatoric
stress-strain space. Hence the probability that D~j would have such direction
is infinitesimal.
For deviatoric stress states which are at the intersection of two facets, the
strain rate vector must be normal to that line, in the sense that the unit vector
which defines its direction must be a positive linear combination of the unit
vectors normal to the two facets. So, for each such intersection, there a r e c o 1
such directions, whereas there are oo4directions possible for D~j. Again, the
probability that D~j would have such direction is infinitesimal.
This argument can be adapted for all higher-order intersections between
facet planes, except when the intersection is a single point, i.e., a vertex
stress. Only in that case, the probability that D~j would have such direction
is not infinitesimal.
All this can be summarized as follows. According to the Bishop-Hill theory,
based on the generalized Schmid law, the deviatoric stress state which
corresponds to a prescribed D~j normally is one of a finite number of vertex
stresses, except in some special cases. The probability that such a special case
occurs is infinitesimal. (This conclusion is true in the present context, i.e., the
use of a single crystal yield locus to solve the Taylor theory. It would not
3.3 Yield Loci Based on Crystallographic Texture 147
o3
FIGURE 3.3.1 Closed yield locus of a "facet-eye" type as it would appear in a three-dimensional
stress space. A Bishop-Hill yield locus of a crystallite is of this type, but in five-dimensional
deviatoric stress space.
{7 ij D ij ~ o ij IJ ij (9)
for all V. Finding the right value of V then comes down to selecting from the
cV which maximizes oij
list of vertex stresses the crij *-'ij It is an easy and an
_cv,-,c
extremely fast operation for a computer. The value found for aijcV is now called
~r~, and the rate of plastic work per unit volume in the crystallite is given by
- - "D (10)
in which the stress tensor ~ is a parameter which does not change when D
undergoes infinitesimal variations. Its value is known in the crystal lattice
148 Van Houtte
In this equation, #~ does not stand for the strain rate sensitivity, since the
equation is still intended for a rate-independent material. ~s is the resolved
shear stress acting on slip system s and as such a function of the macroscopic
stress S ([11], [12] p. 333). The plastic strain rates are related to the S in the
usual way through the normality rule. ~0 is a constant (with a value close to
3.3 Yield Loci Based on Crystallographic Texture 149
the critical resolved shear stress) and the as are the CRSS ratios. It can be
shown that for 12' ~ 0 this yield locus tends toward the edgy Bishop-Hill yield
locus; for low values of 12' such as 0.02, the yield locus is still a good
approximation of the Bishop-Hill yield locus, but the corners and edges are
rounded with a short radius of curvature. The larger 12' is, the more rounded
the yield locus becomes, and the more it will differ from the Bishop-Hill yield
locus.
This method, however, has some serious drawbacks. For a given crystallite,
it allows for a straightforward calculation of the plastic strain rate from the
stress. However, for the application at hand, we must find the stress from the
plastic strain rate. This can only be done by an iterative procedure. It is
difficult to make software for this that is completely stable, especially for low
values of 12'. The required calculation time is one or several orders of
magnitude larger than for the Bishop-Hill method.
For the rest, Eq. 12 can still be used to perform the micro-macro
transition.
s
I
~s'~01
~b(cr) in Eq. 14 has the value of ~/, the rate of plastic work per unit volume in
the crystallite; ?0 is a constant with the nature of a slip rate; 12is the strain rate
sensitivity exponent as explained in Section 3.3.1 1:0 and as have the same
meaning as in Eq. 13; and ~:s is the resolved shear stress acting on slip system s
and as such a function of the local stress or. The local strain rates are obtained
as follows [10]:
d~j - ~ 04,
12 + 1 c~r (15)
This leads to the usual formulae of the viscoplastic model ([12] p. 358).
It is seen that Eq. 14 is almost the same as Eq. 13; only the interpretation
is different. Whereas Eq. 13 leads to a rounded yield locus that approaches
the Bishop-Hill yield locus when 12'~ 0, the equation ~b(cr)=constant
defines an equipotential surface in stress space which tends to the Bishop-Hill
yield locus when/2 ~ 0. It then becomes clear that the value of/2 will control
150 Van H o u t t e
I I I
- 3 4
(~'1/~cl
FIGURE 3.3.2 Yieldlocus of an A13004 alloy that has been cold-rolled. The stresses and strain
rates are expressed with respect to coordinate axes which make angles of 45 ~ and 135~ to the
rolling direction. 0-11--0"22section of the yield locus in nondeviatoric stress space. 0"33= 0 for this
section, as well as the shear stresses. The yield locus is calculated from the texture, using a
precalculated database describing the plastic anisotropy of fcc metals.
3.3 Yield Loci Based on Crystallographic Texture 153
REFERENCES
1. Kocks, U. E, Tom~, C. N., and Wenk, H.-R. (1998). Texture and Anisotropy: Preferred
Orientations in Polycrystals and Their Effect on Material Properties, Cambridge: Cambridge
University Press.
2. Bunge, H. J. (1982). Texture Analysis in Materials Science London: Butterworth.
3. Kallend, J. S. (1998). Determination of the orientation distribution from pole figure data, in
[1], pp. 102-125.
4. Van Houtte, P. (2001). Fast calculation of average Taylor factors and Mandel spins for all
possible strain modes. International Journal of Plasticity, 17; 807-818.
5. Van Acker, K., and Van Houtte, P. (1998). The effect of Soller slit and monochromator used for
background reduction in texture measurements. Textures and Microstructures 30; 133-143.
6. Wenk, H.-R. (1998). Pole Figure measurements with diffraction techniques, in [1], pp. 126-177.
7. Hatherly, M., and Hutchinson, W. B. (1979). An Introduction to Textures in Materials,
Monograph Nr. 5, London: The Institution of Metallurgists.
8. Wright, S. I. (1993). A review of automated orientation imaging microscopy (OIM). J.
Computer-Assisted Microscopy 5; 207-221.
9. Toth, L. S., and Van Houtte, P. (1992). Discretization techniques for orientation distribution
functions. Textures and Microstructures 19; 229-244.
10. Van Houtte, P. (1994). Application of plastic potentials to strain rate sensitive and insensitive
anisotropic materials. Int. J. Plasticity 10; 719-748.
11. Aernoudt, E., Van Houtte, P. and Leffers, T. (1993). Deformation and textures of metals at
large strains, in: Plastic Deformation and Fracture of Materials pp. 89-136, Mughrabi, H. ed.,
vol. 6 of Materials Science and Technology: A Comprehensive Treatment, (R. W. Cahn, P. Haasen,
and E. J. Kramer, eds., Weinheim: VCH.
12. Kocks, U. E (1998). Kinematics and kinetics of plasticity, in [1], pp. 326-389.
13. Tom~, C. N. and Canova, G. R. (1998). Self-consistent modeling of heterogeneous plasticity,
in [ 1], pp. 466-511.
14. Van Houtte, P., Delannay, L., and Samajdar, I. (1999). Quantitative prediction of cold rolling
textures in low-carbon steel by means of the LAMEL model. Textures and Microstructures 31;
109-149.
154 Van Houtte
15. Bishop, J. E W., and Hill, R. (1951). A theoretical derivation of the plastic properties of a
polycrystalline face-centred metal. Philos. Mag. 42; 1298-1307.
16. Kocks, U. E (1970). The relation between polycrystal deformation and single crystal
deformation. Metall. Trans. 1; 1121-1143.
17. Van Houtte, P., and Rabet, L. (1997). Generalisation of the relaxed constraints models for the
prediction of deformation textures. Revue de M~tallurgie-CIT/Science et G~ie des, Mat~riaux
94; 1483-1494.
18. Van Bael, A. (1994). Anisotropic Yield Loci Derived from Crystallographic Data and their
Application in Finite-Element Simulations of Plastic Forming Processes, Ph.D. Thesis, Dept.
MTM, Katholieke Universiteit Leuven, Belgium.
19. Arminjon, M., Bacroix, B., Imbault, D., and Raphanel, J. L. (1994). A fourth-order plastic
potential for anisotropic metals and its analytical calculation from the texture function. Acta
Mech. 107; 33-51.
20. Van Houtte, P., Van Bael, A., and Winters, J. (1995). The incorporation of texture-based yield
loci into elasto-plastic finite element programs. Textures and Microstructures 24; 255-272.
SECTION 3.4
Anisotropic Yield
Conditions
MICHAL ZYCZKOWSKI
Cracow University of Technology, ul. Warszawska 24, PL-31155 Krakfw, Poland
Contents
3.4.1 Three Approaches to Formulation of
Anisotropic Yield Conditions . . . . . . . . . . . . . . . 155
3.4.2 Generalizations of the Huber-Mises-Hencky
Yield Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
3.4.3 Generalizations of the Tresca Yield
Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
3.4.4 Generalizations of the Burzyfiski Yield
Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
3.4.5 Generalizations of the Hershey "Power Yield
Condition". ............................... 160
3.4.6 Polynomial Yield Conditions for Planar
Orthotropy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
3.4.7 Final Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
3.4.1 T H R E E A P P R O A C H E S T O F O R M U L A T I O N
OF ANISOTROPIC YIELD CONDITIONS
(4)
Another approach resulting in a nonlinear transformation of various
anisotropic yield surfaces into a hypershere in five-dimensional Ilyushin's
space was proposed by Zyczkowski and Kurtyka [5].
The third way, with the strongest physical background, is to postulate a
certain physical quantity in an anisotropic material to be constant when
reaching the yield-point stress (for example, the elastic energy), and then to
express strains in terms of stresses and assume this function to be constant
3.4 Anisotropic Yield Conditions 157
during a perfectly plastic process. This way, typical for isotropic materials, is
rather seldom used in the case of anisotropy.
Yield conditions for anisotropic materials are usually formulated as certain
generalizations of the relevant conditions for isotropic materials. Therefore,
they will be classified here according to the types of isotropic conditions that
are subject to generalization.
The first anisotropic yield condition was proposed in 1928 by Mises [6]:
1-Iijkl~Tij~Tkl-- 1 with IIijkl = IIjikl = 1-Iijlk = IIklij (5)
These symmetry conditions reduce the number of moduli to 21. Further,
the additional requirement of independence of Eq. 5 on the mean stress am
reduces the number of moduli to 15. In this case, making use of the
transformation Eq. 2, we can write Eq. 5 in the form
SijSij -- 2k 2 (6)
Mises [6] also gives some energy considerations: Eq. 6 corresponds
at the beginning of yielding to constant distortion energy, though
in the general anisotropic case energy cannot be decomposed into pure
distortion energy and pure volumetric energy. Change of signs of all stresses in
Eqs. 5 or 6 does not change the expression as a whole; hence the materials
described by these equations are isosensitive [7], or without strength-
differential effect [8].
Equation 5 takes a much simpler form in the case of orthogonal aniso-
tropy, called briefly orthotropy. Then there exist three mutually perpendicular
principal directions of the tensor Flijhl. Choosing the reference frame
x y z in such a way as to obtain its coincidence with the principal axes of
orthotropy, we eliminate nine terms of the type axr.xy (in engineering
notation) and three terms of the type "Cxy'Cyz, and in Eq. 5 only nine terms
remain. Further, if we require the independence of the yield condition on the
mean stress am, then three additional conditions must be satisfied, and Eq. 5
takes the form
F(ay - @)2 + G(az _ ax)2 + H(ax - ay) 2 + 2LZ2z + 2MZ2zx+ 2Nz 2 -- 1 (7)
The notation in Eq. 7 is due to Hill [9], who considered this condition in
detail. Equation 7 will be called here "the first Hill's yield condition."
The moduli F, G, H, L, M, N can be expressed in terms of the yield-point
stresses in uniaxial tension (or compression) in the directions x, y, z, denoted
158 ZYCZKOWSKI
F -- -~ q 0"2Oz r~ x L - - 2"C2yz
1 1) 1 (8)
c - ~ ~ ~ox G M - 2~--2
and the remaining four equations are obtained by cyclic permutation of the
indices both for stresses and for plastic moduli. The symbols 0-01+, 0-01-
denote here positive yield-point stresses in tension and in compression along
the axis "1", respectively, and so on.
Another generalization of the Tresca yield condition, also allowing for
anisosensitivity, was proposed by Berman and Hodge [12]"
0-1 m 0-3 0"2 - - 0-3 0-2 - - 0-1
=1, =1 ~ = 1
a b c
0-3 -- 0-1 0-3 -- 0-2 0-1 -- 0-2 (11)
=1, =1 ~ = 1
a e f
The relation between the positive moduli a, b , . . . , f, and the moduli
0-01+, 0-01-, ... depends on algebraic ordering of the first set. For example, if
a > b > c > d > e > f , we obtain
0-01+=f, 0-02+=c, 0-03+=e, 0-01-=d, 0-02-=f, 0-03-=b (12)
It means that an additional constraint a 0 1 + - 0-02- is imposed, and the
constant a cannot be determined from uniaxial tests in principal directions.
+ (AppkZ~kl) 2 + 5App~lGkl -- 1
A more general yield condition of this type was derived by Betten [1], who
used two independent material tensors.
160 Z~cz~ows~
Hershey [19] proposed in 1954 the following "power yield condition" for
isotropic materials, expressed in terms of principal stresses:
]0" 1 - - 0"2[m-~-[0"2 - - 0"3[m-nt-[0"3 - - 0"1[ m - - 2o'~" -- 2o'~" (18)
3.4 Anisotropic Yield Conditions 161
where ab denotes the yield-point stress in equibiaxial tension, and m ~> 1 is not
necessarily an integer. The cylindrical surface Eq. 18 for m = 2 and m = 4
turns into the Huber-Mises-Hencky cylinder, and for m -- 1 and m ~ oo into
the Tresca hexagonal prism. Numerous papers generalize Eq. 18 to anisotropy,
mostly to planar orthotropy, which is important, for example, for the
description of yielding of rolled sheets.
Hill [20] suggested the following generalization of Eq. 18 for planar
orthotropy:
gl0"11m_+_fl0-zlm_+_hl0-1 _ _ 0-21m_+_C/120-1__ 0-2[m_+_b[20-2 _ _ 0-1]m..+_CI0-1 _1_ 0-21m-- 0-~
(19)
Material m a b c f g h
Cardano's formulae):
6
)m(
3re + -2 c o s ~
6 2o-g'
(23)
where
1
12 -- -~--4{[a(ay -- a z ) -- c(rrx -- ay)] 2 + [C(ax -- Cry) -- b(o" z -- ax)] 2
1 f 2 z 2 z + g 2Zzx
+ [ b ( a z - ax) - a ( a y - az)] 2} + -~( 2 + h2z2)
1
13 - -~-~[C(ax - Cry) - b ( a z - ax)][a(ay - a z ) - C(ax - ay)]
0 - arccos (25)
Material A1 A2 A3 A4 A5 A6 A7 A8 A9
Al-killed steel 1.0 -2.60 3.75 -2.79 0.991 6.29 -7.72 6.33 8.96
Cu-(1/4)H 1.0 -1.80 2.68 -2.20 1.203 6.58 -5.51 6.71 11.48
REFERENCES
1. Betten, J. (1988). Applications of tensor functions to the formulation of yield criteria for
anisotropic materials. Int. J. Plasticity 4: 29-46.
2. Rogers, T. G. (1990). Yield criteria, flow rules, and hardening in anisotropic plasticity, in
Yielding, Damage, and Failure of Anisotropic Solids, pp. 53-79, Boehler, J. P., ed., London:
Mechanical Engineering Publications.
3. Sobotka, Z. (1969). Theorie des plastischen Fliessens von anisotropen K6rpern. Z. Angew.
Math. Mechanik 49: 25-32.
4. Boehler, J. P., and Sawczuk, A. (1970). Equilibre limite des sols anisotropes. J. de M&anique 9:
5-33.
5. 2;yczkowski, M., and Kurtyka, T. (1990). A description of distortional plastic hardening of
anisotropic materials, in Yielding, Damage, and Failure of Anisotropic Solids, pp. 97-111,
Boehler, J. P., ed., London: Mechanical Engineering Publications.
6. Mises, R. (1928). Mechanik der plastischen Form~inderung von Kristallen. Z. Angew. Math.
Mechanik 8: 161-185.
7. Zyczkowski, M. (1981). Combined Loadings in the Theory of Plasticity, Alphen aan den Rijn: m
Warszawa, Nijhoff m PWN.
8. Drucker, D. C. (1973). Plasticity theory, strength-differential (SD) phenomenon, and volume
expansion in metals and plastics. Metall. Trans. 4: 667-673.
9. Hill, R. (1948). Theory of yielding and plastic flow of anisotropic metals. Proc. Royal Soc.
A193: 281-297.
10. Klepaczko, J. (1969). O pewnym przypadku anizotropii. Mechanika Teoretyczna i Stosowana 7:
155-163.
11. Hu, L. W. (1958). Modified Tresca's yield condition and associated flow rules for anisotropic
materials and its applications. J. Franklin Inst. 265: 187-204.
12. Berman, I., and Hodge, P. G., Jr. (1959). A general theory of piecewise linear plasticity for
initially anisotropic materials. Archiwum Mechaniki Stosowanej 11: 513-540.
13. Burzyfiski, W. (1929). 0ber die Anstrengungshypothesen. Schweiz. Bauz. 94: 259-263.
14. Goldenblat, I. I., and Kopnov, V. A. (1966). A generalized theory of plastic flow of anisotropic
media (in Russian), in Stroitelnaya Mekhanika (Rabinovich Anniversary Volume), pp. 307-319,
Streletsky, N. S., et al., ed., Moskva Izdat: Lit. po Stroitelstvu.
15. Goldenblat, I. I., and Kopnov, V. A. (1968). Yield and Strength Criteria for Structural Materials
(in Russian), Moskva: Mashinostroyenye.
16. Szczepifiski, W. (1992). On deformation-induced plastic anisotropy of sheet metals. Archiwum
Mechaniki Stosowanej 44: 663-698.
17. Tsai, S. W., and Wu, E. M. (1971). A general theory of strength for anisotropic materials. J.
Compos. Mater. 5: 58-80.
18. Ota, T., Shindo, A., and Fukuoka, H. (1959). A consideration on anisotropic yield criterion, in
Proc. 9th Jap. Nat. Congr. Appl. Mech., pp. 117-120.
3.4 Anisotropic Yield Conditions 165
Contents
3.5.1 Background and Validity of the
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
3.5.2 Formulation of the Model . . . . . . . . . . . . . . . . . . 167
3.5.3 Description of the Model . . . . . . . . . . . . . . . . . . . 170
3.5.4 How to use the Model . . . . . . . . . . . . . . . . . . . . . 171
3.5.4.1 Use of the model as
a Yield Condition . . . . . . . . . . . . . . 171
3.5.4.2 Use of the Model as
a Hardening Rule . . . . . . . . . . . . . . 171
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
The primary idea of the present model is to have the initial yield condition
described by a hypersphere and to consider various transformations of such a
hypersphere. The model is therefore conveniently formulated using vectorial
representations of stress and strain-type deviators in the auxiliary five-
dimensional Ilyushin's vector spaces [12]. In what follows, index notation will
be used. For the sake of clarity, Latin indices will refer to physical coordinates
(i, j , . . . , = 1, 2, 3), and Greek indices will be reserved for the coordinates of
Ilyushin's vector spaces (o~, fi,..., = 1, 2 , . . . , 5). In these spaces the stress
deviator S = {sij} will be represented as a stress vector a = {a~} with the
components a~ defined here as:
(1)
' \2 '
In such a space the Huber-von Mises yield condition sijsij - 2a2/3 (where a0
stands for the yield stress in uniaxial tension) is described by a hypersphere
with the radius R0 = a0;
- ,o - (2)
168 Kurtyka
2 2 2 2
81 - - e l l ~ 8 2 - ~ \ 2 g22 , 83 -- ~ e 1 2 , 84 -- ~ g 2 3 , 85 -- ~ { 3 3 1 (3)
and may be decomposed into its elastic and plastic part; ~ = ~e + ~p.
The present distortional model may be treated as a generalization of the
kinematic-anisotropic hardening models described by the quadratic yield
condition
v - - =0 (4)
For this simplified case of distortion the yield surface equation, expressed in
terms of its geometrical parameters, is formally identical to that of the
quadratic surface (Eq. 5); however, the matrix C is now a functional matrix,
with the diagonal matrix of "eigenvalues" D = diag(Dy~) depending on stress
components:
C./~ - Q~.Q~/~D(-~), with D(~) -- R~ + 2d(~,)Q(y),~(a,~ - a~) - d~,2 (6)
where indices in brackets are labels, ( 7 ) = 7, which are not subject to
summation. In these formulae Q = {Qy~} is an orthogonal matrix describing
rotation of the moving frame F~. In this coordinate system the equation of the
distortional yield surface may be presented in the following "canonical" form:
5 "2
a~ -1--0, with c~-Q~(a~-a~) (7)
0r
- + + - - (8)
3 . 5 . 4 H O W T O USE T H E M O D E L
REFERENCES
1. Williams, J. E, and Svensson, N.L. (1971). A rationally based yield criterion for work
hardening materials. Meccanica 6(2): 104-114.
2. Shiratori, E., Ikegami, K., and Yoshida, E (1979). Analysis of stress-strain relations by use of
an anisotropic hardening plastic potential. J. Mech. Phys. Solids 27: 213-229.
3. Ortiz, M. and Popov, E. P. (1983). Distortional hardening rules for metal plasticity. Trans.
ASCE, J. Eng. Mech. 109: 1042-1057.
4. Helling, D. E., and Miller A. K. (1987). The incorporation of yield surface distortion into a
unified constitutive model. Acta Mechanica, Part I 69: 9-23, Part II 72:39-53 (1988).
5. Watanabe, O. (1987). Anisotropic hardening law of plasticity using an internal time concept
(deformations of yield surfaces). Jap. Soc. Mech. Eng., Int. J. 30(264): 912-920.
6. Voyiadjis, G. Z., and Foroozesh, M. (1990). Anisotropic distortional yield model. J. Appl.
Mech. 57: 537-547.
7. Kurtyka, T., and Zyczkowski, M. (1985). A geometric description of distortional plastic
hardening of deviatoric materials. Arch. Mech. 37(4): 383-395.
8. Kurtyka, T., and Zyczkowski, M. (1984). Generalized Ilyushin's spaces for a more adequate
description of plastic hardening. Acta Mechanica 52, 1-13.
174 Kurtyka
A Generalized Limit
Criterion with Application
to Strength, Yielding, and
Damage of Isotropic
Materials
HOLM ALTENBACH
Fachbereich Ingenieurwissenschaften, Martin-Luther-Universitdt Halle-Wittenberg, D-06099 Halle
(Saale), Germany
Contents
3.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
3.6.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
3.6.3 Description of the model . . . . . . . . . . . . . . . . . . . 177
3.6.4 Identification of the parameters . . . . . . . . . . . . 177
3.6.5 How to use the model . . . . . . . . . . . . . . . . . . . . . 179
3.6.6 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.6.1 VALIDITY
This is generalized equivalent stress criterion that is valid for materials in the
brittle or ductile state and that can be used to describe the beginning of
yielding, loss of strength or damage in structural elements, granular materials,
and so forth, that a r e subjected to multiaxial stress states. The criterion is
presented for isotropic materials and the case of m o n o t o n i c loading
conditions at constant temperatures. In addition, the t i m e - i n d e p e n d e n t
behavior is presumed. Finally, from the presented generalized criterion
various special cases can be d e d u c e d and the limits of their applicability can
be defined.
3.6.2 BACKGROUND
f(crij;Ch) =0 (1)
f (r r r G) = 0 (2)
where cri (i = I, II, III) are three independent invariants of the stress tensor.
There is no unique answer to the question of what kind of invariants must be
introduced: the principal stresses of the Haigh-Westergaard coordinates, etc.
Examples of such invariants are presented, e.g., in References [1, 3, 6].
3.6 A Generalized Limit Criterion 177
Consider that the limit (failure) state occurs if plastic behavior, loss of
stiffness, or damage starts. Then the following criterion can be introduced:
~q ___~ (3)
where aeq is the equivalent stress and a7 denotes a critical material properties
(limit value) estimated in the tension test. With the help of the introduced
inequality, we describe the equivalence between the uniaxial and the complex
material behavior. If aeq < or7 the structural element works, e.g., in the elastic
range (no plasticity) or we cannot obtain any failure. If r - - O"T we assume
the limit state for the given material.
Assuming isotropic behavior, the equivalent stress depends on the stress
tensor invariants only. Taking into account the various possibilities for
defining the stress tensor invariants below, we consider the following
invariants (Haigh-Westergaard coordinates):
Here 0-c and zr are the limit values of the material in the case of compression
or torsion.
In addition, we can introduce tests reflecting the complex behavior. The
introduction of such tests is not unique and depends on the experimental
facilities. Here we consider the following tests:
0-R is the limit of the circumferential stress which can be calculated from
0-R - p R / h , p is the inside limit pressure, and R, h are the radius of the middle
surface and the thickness of the thin-walled tubular specimen. In the next
test, 0-c is the limit of the circumferential stress, F is the tensile force, and A
denotes the cross section area of the thin-walled tubular specimen. In this test
a special combination of the uniaxial force and the pressure must be fulfilled:
0 - 1 1 - 0 " 2 2 - 0-. with 0-, - p R / h . For the third test the following condition
must be valid: 0 . 1 1 - 2 / 3 0 - * * , 0 " 2 2 - 0 " 3 3 - - 1 / 3 0 . * * with 0 - * * - 3q (q
denotes the hydrostatic pressure). The last condition guarantees that the first
invariant vanishes.
For comparison we calculate for each test the invariants I1, 0"vM, and ~.
Finally, we put these values in the expression of the equivalent stress. For
example, in the case of uniaxial tension we obtain I1 --0"T, 0 " v M - 0"T, ~ =
-re/6, and
Providing the same calculations for all other tests, we get six equations
(algebraic with respect to the unknown parameters 2m) containing six known
material properties identified by independent tests. The solution of this
3.6 A Generalized Limit C r i t e r i o n 179
26 __ 1 [ 4 ar - 2 a r - 3 + 3 a-----S-r a r
6-3v/3\ aR rr a** a.
24
\ aR rr
25 - 2 ( -1+
0"**
-24+v/3
-2-
(6)
(7 y
21 - - 1 + m + 224 + v/326
O-C
/~3 = 1 ( aT aT
2 -- v ~ \ 2O'.. TT
Note that, in the case of other tests for complex stress states, we obtain values
of the unknown 2m that are different from the presented solution.
The generalized criterion can be used for the description of the limit state
(beginning of plastic behavior, damage or loss of stiffness) for materials with a
behavior depending on the stress state. Examples are different behavior in
tension and in compression or if the hydrostatic stress state influence cannot
be ignored.
The proposed equivalent stress expression generalizes various well-known
classical criteria. The expression contains six parameters, and we can classify
the equivalent stress as a six-parameter criterion, which means that we need
for identification purposes six independent tests. Let us discuss the special
cases from the point of view of criteria with fewer parameters or based on
fewer independent tests. The Huber-von Mises-Hencky equivalent stress
mostly used in plasticity is based on one test that means
At the same setting 23 = 1 and all other 2m = 0, we obtain the special criterion
from the general form if we take into account that a ; = ay. From the solution
of our system of equations we can now calculate with respect to the given
180 Ahenbach
values of ,~m in the case of H-M-H some relations for the material properties
If these relations are fulfilled, we can conclude that the Huber-von Mises-
Hencky equivalent stress is valid. In other words, if we obtain these
combinations of limit values in tests, the use of the Huber-von Mises-Hencky
equivalent stress can be recommended; otherwise we have to consider another
expression for the equivalent stress. In Table 3.6.1 various criteria are
TABLE 3.6.1 Values of the Parameters ~,i, i = 1 , . . . , 6 in the Generalized Criterion in the
Case of Particular Criteia
One-Parameter criteria
H-M-H 0 0 1 0 0 0
C-T-V 0 2v~
3 0 0 0 0
Ma 21 v~
2 0 0 0 0
G-L - 51 v~
3 0 1 0 0
1 v/3 1 1 0 0
Sd -g 6 2
V-B 1+~
3 4 (1 4- v) 0 1-2~
3 0 0
Two-parameter criteria
Sa 0 x/~(I+z) 0 o 0
3 2
K 0 2f(1- r q 0 0 0
Three-parameter criteria
Ts bl b2 b3 0 0 0
H 3 a4-~ 0 0
Four-parameter criteria
Ta o dl 0 d2 d3 d4
3.6 A Generalized Limit Criterion 181
9 D-P for the Drucker-Prager criterion (r/ --~r for recalculation of the
criterion)
~/~ v5
Tmax - - SijSij Jr- 0~I1 or 0-eq -- ~30-vM 4- ~/111 with r/ _
v5~+1
TABLE 3.6.2 Restrictions for the Material Characteristics in the Case of Particular Criteia
Criterion 9
OC
EI
TT
EI
UR
EL
O.
LL
a.s
One-parameter criteria
H-M-H 1 V'3 4 1 1
C-T-V 1 2 1 1 1
Ma 1
-
2
3
2
a 1
-
2
1
2
G-L 0 1 1 1 3
Sd 1
- & & 1 5
2 2 4 6
V-B v 1+v -
2-v
2 1-v 5 ( 1 + v)
Two-parameter criteria
Mo 1 1
B-M v%l+x)+3(1-x) %
4
C-P
P-L
Sa
K
TABLE 3.6.2 (continued)
- --
K
>
Criterion -
vc
or
-
ZT
Q
OR
EL
0.
LX
0 . . 6
Three-parameter criteria C
-.
Four-parameter criteria
i.
184 Altenbach
TABLE 3.6.3 Relation between Limit Values in Tension and Compression [5]
Material
9 Ta for the T a r a s e n k o c r i t e r i o n
0-eq -- dl0-vMCOS~ + d211 4- d 3 I l s i n ~ 4- d4IlCOS~ with
v ~ d l 4- 2d2 - 2d3 + x/3d4 - 2
Here 0-i, i -- 1, 2, 3 denote the principal stresses (0-1 ~ 0-2 ~ 0-3) which can be
expressed by the introduced invariants as follows"
20-vMsin(~ + ~ ) + I1 20-vMsin~+ I1 20-vMsin(~ + ~ ) + I1
0-1 ~ ~ 0-2 m ~ 0-3 m
3 3 3
(9)
Note the restrictions of introduced parameters are included with respect to
the experimental facilities (here with respect to the proposed tests).
3.6.6 PARAMETERS
Tables 3.6.3 and 3.6.4 present experimental data for some materials for which
the generalized limit state criterion can be used.
REFERENCES
1. Altenbach, H., Altenbach, J., and Zolochevsky, A. (1995). Erweiterte Deformationsmodelle und
Versagenskriterien der Werkstoffmechanik, Stuttgart: Deutscher Verlag ffir Grundstoffindustrie.
2. Altenbach, H., and Zolochevsky, A. (1996). A generalized failure criterion for three-
dimensional behavior of isotropic materials. Engineering Fracture Mechanics 54(1): 75-90.
3. Chen, W., and Han, D. (1988). Plasticity for Structural Engineers. New York et al.: Springer.
4. Deutsches Institut fiir Normung, NormenausschuB GieBereiwesen: DIN 1691-GuBeisen mit
Lamellengraphit (Graugu~) (Mai 1985).
5. Lebedev, A., Koval'chuk, B., Giginyak, E, and Lamashevsky, V. (1983). Mechanical Properties of
Engineering Materials at Complex Stress States, Kiev: Naukova Dumka.
6. Zyczkowski, M. (1981). Combined Loadings in the Theory of Plasticity, Warszawa: PWNnPolish
scientific publisher.
SECTION3 - 7
Yield Conditions in Beams,
Plates, a n d S h e l l s
DANIEL C. DRUCKER
Department of Aerospace Engineering, Mechanics & Engineering Service, University of Florida, 231
Aerospace Building, Gainesville, Florida 32611
constrained by the remaining elastic regions nearby or far away that a plastic
(really elastic-plastic) deformation mechanism can operate.
A very useful picture for placing such a yield condition in proper
perspective is provided by plastic limit analysis. When the material is
idealized as rigid-perfectly plastic, the elastic strains go to zero (infinite
modulus) and the material does not workharden in the plastic range. No
deformation at all then takes place until the loads applied to the structure
reach the limit condition and excessive deformation or collapse occurs. With
the more realistic idealization of the material as elastic-perfectly plastic, and
(as is customary and almost always permissible) the equations of equilibrium
are satisfied in a fixed configuration, the same limit values and purely plastic
collapse mechanism apply because the stress everywhere remains unchanged
during collapse.
An initially stress-free elastic-perfectly plastic homogeneous straight beam
of rectangular cross section b x h under pure moment M serves as illustration.
As the moment is increased from zero within the purely elastic range, the
bending stress induced is linear with the distance from the neutral axis. The
yield limit stress O-y(= a0)will be reached at the extreme fiber when the
moment M reaches My = aobh2/6. Any appreciable initial stress present will
produce yield much earlier at one extreme fiber or the other. More and more
of the beam goes plastic as the moment is increased beyond the yield value.
The early plastic response is strongly constrained by the elastic response of
the remaining fibers. A further increase of the bending moment to 11aobh2/48
will still leave an elastic restraining core of half the depth of the beam. Full
plasticity with only an asymptotic vestige of purely elastic constraint requires
that M reach its limit of M0 = aobh2/4. This limit moment is 50% greater than
My, the moment at first yield in the absence of initial stress, which in turn is
greater than the moment producing yield in a beam with initial stress.
The moment-curvature plot for the elastic-perfectly plastic material idealiza-
tion only asymptotically flattens to zero slope at the limit moment as shown
(Fig. 3.7.1).
For an elastic-workhardening material, the moment-curvature plot in the
plastic range continues upward and looks like the stress-strain curve but with
a much earlier and more rounded transition from the initial high elastic slope
below initial yield ay at My = aybh2/6 to the very much flatter elastic-plastic
at larger M. Just as the stress-strain curve in tension may be idealized as elastic
or perfectly plastic at a limit stress equal to the offset yield stress a0 > ay, the
moment-curvature picture also can be so idealized at a limit moment M0
defined by an appropriate curvature offset of the size of the elastic curvature.
Mo = aobh2/4 will be a fair approximation.
Under a general transverse loading, the moment will vary along the beam.
Like the plot of moment vs. curvature, a load-deflection curve for a statically
3.7 Yield Conditions in Beams, Plates, and Shells 189
Mo
Curvature
FIGURE 3.7.1 Moment vs. curvature for an elastic or perfectly plastic material and a
workhardening material.
indeterminate beam also looks like a stress-strain curve but with a still earlier
and more gradual transition from the high slope elastic response to the
relatively fiat plastic response. The first reaching of the yield stress cry at the
extreme fiber at the most highly stressed cross section will be even less visible.
The yield load, defined by a deflection offset of the size of the elastic response,
will not be reached until enough cross sections are sufficiently close to fully
plastic that the response of the beam would be almost that of a mechanism
with plastic hinges. For example, under a uniformly distributed load q per
unit length, a fixed-ended initially stress-free beam of length L and uniform
cross section b • h will reach the initial yield stress Cry for the material at the
extreme fibers at the fixed end when the bending moment there, qL2/12,
reaches crybh2/6. As the load is increased further, the bending moments
everywhere along the beam increase and more and more of the cross sections
at and near the ends go plastic. When the end cross sections are fully plastic,
at a bending moment of M0, the response away from the ends will still be
primarily elastic. Not until the center section also reaches M0 and can operate
as a (workhardening) plastic hinge is a fully plastic mechanism possible.
In the perfectly plastic limit of no workhardening, when the limit moment
M0 is reached at the center and both ends, the load-deflection curve for the
beam goes fiat. The limit load q0, given exactly by qoL2/16 = M0 = crobh2/4
for the perfectly plastic idealization, is twice the load calculated to produce
first yield. With workhardening, the limit moment M0 for plastic yielding
across the full depth of the beam not only is well above crybh2/4, but
somewhat exceeds crobh2/4. As the load is increased, the end moments
190 Drucker
increase above their limit value for full plasticity on the cross section so that
the effective limit condition for the beam is not reached until this increase in
moment resistance due to workhardening also is overcome. Despite all this
complexity, the limit load calculated for perfectly plastic response with M0 =
~robh2/4 is a crude but not unreasonable measure of the yield load for the
workhardening beam as defined by an offset in the load-deflection plot of the
size of the elastic deflection.
The effect of shear force V on the limit condition can become important
when beams are very short or are loaded in some unusual way. When shear
forces are significant, they do reduce the limit moment and have an effect on
the moment-curvature relation in the plastic range. It is not strictly correct to
replace the simple limit moment condition of M - M0 with a single limiting
curve in combined moment and shear force space. The interaction of shear
and moment for each beam is different for different loading and support
conditions as well as for different yield limit criteria. For I-beams and WF-
beams it is easiest to use the simplification that the flanges take the bending
and the web carries the shear and so that they bypass the interaction. For a
rectangular cross section, although the interaction curves do change
somewhat with the loading and support conditions, the one relation M / M o --
1 - ( V / V o ) 4 is not a bad approximation for all, where Vo - ~robh/2 when the
Tresca criterion of yield is chosen. Most often the effect of the shear is small
enough to be ignored.
When detailed load-deflection calculations are required, they can be
obtained by computation with moment-curvature relations determined
directly by experiment or by full calculation from appropriate uniaxial
stress-strain curves and knowledge of the initial state of stress. On rare
occasions it may be desirable to obtain the history of stress and strain at some
critical point in a structure rather than dealing with generalized stresses and
strains such as moment and curvature. As computers and programs for their
use become more and more powerful, it becomes easier and easier to calculate
the stress produced at each point by the application of loads to a perfectly
elastic three-dimensional body of complex geometry. With knowledge of the
initial stress and the state of the material everywhere (or the assumption of
zero initial stress everywhere at zero load), and completely specified geometry
of structure and loading, the onset of yield can be determined for any yield
criterion that is chosen. However, accurate computation of the subsequent
history of the state of stress and strain under increasing load in the plastic
range is difficult and time-consuming with even the simplest yield criterion
and flow rule. Furthermore, our knowledge of the stress-strain behavior of
any material rarely if ever is complete enough to place much credence in the
details of the results of such computations with the most elaborate of criteria
chosen to match the data available. Fortunately, approximations that employ
3.7 Yield Conditions in Beams, Plates, and Shells 191
such concepts as offset yield criteria and plastic limit loads are satisfactory for
analysis and design under most circumstances.
An alternative approach is to replace the elastic-plastic behavior with a
nonlinear elastic behavior that matches the stress-strain curve for increasing
loading in simple tension or shear. This pseudo-plastic assumption goes under
the name of deformation or total theory of plasticity and can give useful
results when the significant stresses everywhere continue to increase as the
load on the structure or element increases. It is far less demanding
computationally than the simplest of genuine plasticity approaches when
calculations are made of local stresses, strains, and displacements.
When the body is a structure composed of such elements as beams, plates,
and shells, the use of beam theory, plate theory, and shell theory makes for
great simplification over a true three-dimensional approach and provides a
very good assessment of first yield and of yield limit conditions. For plates
and shells, the analysis is in terms of generalized stresses such as bending
moments, twisting moments, and membrane normal and shear forces per unit
length of middle surface. Corresponding kinematic quantities or generalized
strains are curvature, twist, and membrane extensional and shear strains. The
usual linear elastic calculations have many valuable uses. However, the initial
yield they predict is unrealistic unless initial stress, elastic stress concentra-
tions at connections and changes of section, and imperfect geometry of
structure and loading are taken into account. Also, as for the rectangular
beam, little of importance happens when a point on the surface of a ductile
plates or shell yields. There usually is so much constraint in the elastic-plastic
regime that deviation from linear elastic response remains small at the
considerably higher load when a yield moment is first reached at one or more
cross sections located at some point or along some line in the middle surface.
Again the replacement of workhardening by perfect plasticity at an
appropriate offset yield level and of elastic-plastic calculations by plastic
limit theory permits a reasonable estimate of yield limit loads to be obtained
fairly easily, along with a clear picture of the essence of the response. An
alternative analysis based upon the substitution of nonlinear elasticity
(deformation theory) for plasticity (flow theory) also is computationally
tractable and may provide some useful insight.
The usual plate analysis considers bending moments Mx and My and
twisting moments Mxy--Myx per unit length of middle surface, or their
curvilinear coordinate counterparts, with in-plane or membrane forces taken
as zero. Transverse shear does not appear in elementary plate analysis or in
the traditional limit condition. The moments produce a state of plane stress
parallel to the middle surface at each point of the plate. Initial, highly
constrained, yield at the top and bottom of the plate and the much later
condition of full plasticity throughout the depth of the plate therefore are
19 2 Drucker
governed by the same criteria as for plane stress with 6Mx/h 2 or 4Mx/h 2
replacing ax, and similar replacement of My for ay, and Mxy for axy. On the
assumption of initially isotropic material with isotropic hardening, the picture
of yield limit curves in the two-dimensional principal bending moment space
M1 vs. M2 is just like the picture in two-dimensional principal stress space,
concentric Mises ellipses or Tresca hexagons or something between them. In
the three-dimensional space (Mx, My, Mxy) it becomes a set of concentric
surfaces. Its section by the plane My = 0 or by Mx = 0 is a concentric set of
ellipses with major to minor axes in a 2 to 1 ratio for the Tresca and a square
root of 3 ratio for the Mises, just as for the plot of one normal stress ax or ay
vs. shear stress axy.
Adding membrane forces to the bending and twisting moment components
adds greatly to the complexity of the yield condition. Membrane forces do
occur in plates but can usually be ignored as secondary quantities, unless the
plates are subject to special in-plane loading or undergo large deflections.
However, one or more will be among the primary quantities for shells under
load. In general, the plastic as well as the elastic analysis and design of shells
requires consideration of six components of generalized stress, the three
membrane force components along with the three moment components
whose principal axes need not coincide with those of the membrane forces.
Except for a few important simple geometries and loadings, precise step-by-
step computation of the generalized strains (curvatures and in-plane strains)
and displacements under changing load in the plastic range is very time-
consuming, even with the assumption of zero initial stress and initial isotropy
along with isotropic workhardening.
As discussed for the beam, a reasonable estimate of a yield load condition
(corresponding to a deflection offset of the size of the elastic deflection) may
be obtained from limit analysis with a perfectly plastic yield limit surface for
the six components of generalized stress. In principle, such a yield limit
surface may be determined by experiment with appropriate offset of elastic
magnitude for the generalized strains, a far from trivial extension of the
previously described determination of M0 from a moment-curvature
experiment. The extension of the calculation of M0 = aobh2/4 for a beam is
a far more attractive option. For a plate or shell element (the beam is a special
case), the desired perfectly plastic yield limit surface in generalized stress
space is determined by the perfectly plastic yield limit stress surface in
conventional stress space that is selected. Each combination of generalized
plastic strains gives a linear variation of plastic strains through the thickness
of the plate or shell element. These local plastic strains determine the local
states of limit stress from which the generalized stresses corresponding to
each choice of generalized plastic strains can be computed directly. The
resulting yield limit surface in six dimensions and its two- and three-
3.7 Yield Conditions in Beams, Plates, and Shells 193
Plasticity
This Page Intentionally Left Blank
SECTION q.1
I n t r o d u c t i o n to
Plasticity
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du PrEsident Wilson, 94235 Cachan Cedex, France
- - (2)
- Of(aD'J)2Oaijif{ ff ----O0
Contents
4.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
4.2.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
4.2.2.1 Single-Crystal Behavior . . . . . . . . . . . . . . . 199
4.2.2.2 Integral Equation for ~(r) and v~(r) .... 201
4.2.2.3 Self-Consistent Approximation . . . . . . . . 201
4..2.3 How to Use a Self-Consistent Model . . . . . . . 202
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
4.2.1 VALIDITY
4.2.2 B A C K G R O U N D
From the definition of the intrinsic dissipation d = aij~,Pij, the resolved shear
stress rg = aijR~ on a slip system appears as the driving force for the flux ~g.
The dynamics of slip are assumed to follow the Schmid law, which defines a
critical shear stress rg as depending on the amount of slip ~h on all the
systems.
One arrives at the following flow rules"
~g--o ifzg<z g
~g - 0 if l:g -- ~:c
g and ig < ig (3)
~g>o if~:g-l: g a n d i g - i g
if - Iqghgh (4)
- (5)
~p - ~-~R9
One obtains
1
compatibility relations gij -- -~ (bli 0 4- Rj,i) (8)
The exact solution of Eq. 12 is not easy to get in the general case, and various
approximations are introduced.
202 BerveiUer
- E+ f . - l - I. ~ (14)
Jv i
It is well known from Eshelby [3] that ~ is uniform inside an ellipsoidal
inclusion, so that the solution of Eq. 14 is given by
~i E ~ Tii : (l i - L0): ~i (15)
where the interaction tensor T ii depends only on the shape of the inclusion
and the tangent moduli L~
The self-consistent approximation of Eq. 12 is obtained with a tangent
moduli L~ of the reference medium that is chosen equal to the effective
medium L e so that the consistency condition c5l : ~ -- 0 or L~ -- Le is satisfied.
REFERENCES
1. Berveiller, M., and Zaoui, A. (1979).J. Mech. Phys. Solids 26: 325-344.
2. Berveiller, M., and Zaoui A. (1984).J. Engng. Mat. Technology 106: 295-298.
4.2 Elastoplasticity of Metallic Polycrystals by the Self-Consistent Model 203
Contents
4.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
4.3.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
4.3.3 Description of the model . . . . . . . . . . . . . . . . . . . 206
4.3.3.1 Stress-Strain Interpolation Model . . . . . 206
4.3.3.2 Stress Integration Scheme . . . . . . . . . . . . 208
4.3.3.3 Implementation of the Texture
Updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
4.3.4 Identification of the Material Parameters . . . . 209
4.3.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 210
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
4.3.1 VALIDITY
This model predicts the anisotropic plastic behavior of metals on the basis of
their crystallographic texture. It is dedicated to polycrystalline materials.
Starting from the initial texture of the material, the model computes the
texture updating due to plastic strain and takes it into account to define
plastic behavior during the whole finite element simulation. At this stage, the
model is available for face-centered (f.c.c.) and body-centred cubic (b.c.c.)
metals but can be adapted to hexagonal compact lattices. Beneath this plastic
model, a power-type isotropic hardening law and an isotropic elastic behavior
are implemented.
4.3.2 FORMULATION
In order to take the texture of the material into account during a finite
element simulation, we use the full constraint (FC) Taylor model, which is
summarized in text following.
The velocity gradient L defined into a single crystal (which is assumed to
be the same as the macroscopic one in an FC model) can be decomposed in a
slip-induced part and in a rate of crystal lattice rotation coL"
where Ks are matrices constructed from the slip plane and the slip direction of
each slip system, and 9s is the associated slip rate. Einstein summation is
applied on s, representing one slip system.
The velocity gradient may be split into a deviatoric strain rate and a rate of
rigid body rotation:
where ~:___s
C
are the so-called critical resolved shear stresses.
Equal signs hold for plastic deformation, while the inequalities delimit the
elastic domain.
Several different combinations of slip rates may achieve the prescribed
strain rate according to Eq. 2. Taylor's principle states that only the one which
minimizes the frictional power dissipation in the slip systems is chosen:
Pz -- ~ " I f s l - min (6)
This model is particular in the sense that it does not use a yield locus
formulation, neither for the interpolation nor in the stress integration scheme.
We use a linear stress-strain interpolation, described by Eq. 7.
o" --1: . C , u (7)
u u i e uj -- aij (10)
With the use of those contravariant vectors we define intrinsic coordinates in
the interpolation domain for any stress vector or* by projection according to
Eq. 11 and for any plastic strain rate direction u* with Eq. 12.
rli - - or* 9 ssi (11)
u -- ~ ~/i" u/ (14)
i
In this model, not only is the texture used to predict the plastic behavior of
the material, but the strain history of each integration point is taken into
account in order to update the texture.
The main ideas of the implementation are summarized in Figure 4.3.2.
It should be noticed that the constitutive law is based on the
interpolation method described earlier and on the Taylor model applied on
the actual set of crystallographic orientations. These orientations are
represented with the help of the Euler angles ranging from 0 to 360 ~ for (o1
and from 0 to 90 ~ for (o and (o2 so as to take crystal cubic symmetry into
account but not the sample symmetry. A second loop on the elements and on
the integration points has been added to achieve texture updating only on
converged time steps.
4.3 Anisotropic Elastoplastic Model Based on Texture 209
~V
Compute a 1st approximation of the plastic strain
rate direction: u..U_approx
I-,,
)._
UB is the new I
approximation
I
lEnd
This model makes use of different aspects of the material properties: the
elastic properties, the hardening behavior, the crystallographic texture, and
the structure of the crystal lattice.
Since the elastic and the hardening behavior are supposed to be isotropic,
they can be obtained from classical tensile tests.
210 Habraken
tD
3
o
2nd Loop on the Elements and Integration Points o
The initial texture of the material can be measured with a x-ray method. It
is characterized by the C-coefficients of the orientation distribution function,
and a representative set of crystallographic orientations must be computed
from the measured texture [4].
Finally, the permitted slip systems of the crystal lattice must be introduced
in the Taylor model data. For b.c.c, metals, we use the 24 {1 1 0} (1 1 1) and
{1 1 2} (1 1 1) slip systems; for f.c.c, metals, the 12 {1 1 1} ~1 1 0) permitted
slip systems are imposed.
12
11 I ....~
10 ,~::::~. .........~.............~ ,
........%: .........
,, :~i~ ........ - ............. ~ ! , ..............
'~;:~....
i:~ ~";:"~".................... "-'-~........... 6 different
"" . . . . . . ~,..,::...:,.:~_ :~:., ............. ~ ..............
~ ............... cases
.t...............
............ iiii;il...................................................
:::':':=/~!!~:=~,i ~..'~'~",~:~
...........
................ ~ ~ " M "e a 0n error
" = value
........ ......................-2<:
.................
........................... .......................
....
,--;:..;..:...:::::::::,..,..,o..,..,~=
9 "-.~.~,~,,,S-.~'~ ~ .....'-.~
................................
FIGURE 4.3.3 Influence of the number of crystal orientations on accuracy (the reference
result is taken as the one computed with 40,000 orientations).
ACKNOWLEDGEMENTS
T h e r e s e a r c h t e a m of P r o f e s s o r P a u l Van H o u t t e is a c k n o w l e d g e d for
providing us with the texture analysis modules.
REFERENCES
1. Duch~ne, L., Godinas, A., and Habraken, A. M. (1999). Metal Plastic Behaviour Linked to
Texture Analysis and FEM Method, Proc. 4 th Int. Conf.: NUMISHEET'99.
2. Duch~ne, L., Godinas, A., and Habraken, A. M. (1999). Texture Effects on Steel Sheet Behaviour
Under Large Strain Simulations, Proc. 12 th Int. Conf.: ICOTOM'12.
3. Munhoven, S., Habraken, A. M., Van Bael, A., and Winters, J. (1996). Anisotropic Finite Element
Analysis Based on Texture, Proc. 3 ra Int. Conf.: NUMISHEET'96, pp. 112-119.
4. Toth, L. S., and Van Houtte, P. (1992). Discretization techniques for orientation distribution
function. Textures and Microstructures 19: 229-244.
5. Van Houtte, P. (1988). A comprehensive mathematical formulation of an extended Taylor-
Bishop-Hill model featuring relaxed constraints, the Renouard-Wintenberger theory and a
strain rate sensitivity model. Textures and Microstructures 8, 9: 313-350.
6. Winters, J. (1996). Ph. D. Thesis, Kathoulieke Universiteit Leuven, Leuven.
SECTION 4.4
Cyclic Plasticity Model with
Nonlinear Isotropic and
Kinematic Hardenings:
NoLIKH Model
DIDIER MARQUIS
Laboratoire de M~canique et Technologie, Ecole Normale Sup~rieure de Cachan,
61 avenue du Pr~.sident Wilson, 94230 Cachan, France
Contents
4.4.1 I n t r o d u c t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
4.4.2 O n e - D i m e n s i o n a l Loading . . . . . . . . . . . . . . . . . . 214
4.4.2.1 Strain Partition . . . . . . . . . . . . . . . . . . . . . . 214
4.4.2.2 Elastic d o m a i n . . . . . . . . . . . . . . . . . . . . . . 215
4.4.2.3 Nonlinear Isotropic Hardening Rule
(NoIH Rule) . . . . . . . . . . . . . . . . . . . . . . . . 215
4.4.2.4 nonlinear kinematic hardening Rule
(NoKH Rule) . . . . . . . . . . . . . . . . . . . . . . . 216
4.4.2.5 Flow Rule . . . . . . . . . . . . . . . . . . . . . . . . . . 217
4.4.3 T h r e e - D i m e n s i o n a l Loading . . . . . . . . . . . . . . . . . 217
4.4.3.1 Strain Partition . . . . . . . . . . . . . . . . . . . . . . 218
4.4.3.2 Elastic D o m a i n . . . . . . . . . . . . . . . . . . . . . . 218
4.4.3.3 Nonlinear Isotropic Hardening Rule
(NoIH Rule) . . . . . . . . . . . . . . . . . . . . . . . . 218
4.4.3.4 Nonlinear Kinematic Hardening Rule
(NoKH Rule) . . . . . . . . . . . . . . . . . . . . . . . 219
4.4.3.5 Flow Rule . . . . . . . . . . . . . . . . . . . . . . . . . . 219
4.4.4 P r o c e d u r e of Material C o n s t a n t s
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
4.4.4.1 Identification from the Steady
State Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . 220
4.4.4.2 Identification of the Material
Constant b . . . . . . . . . . . . . . . . . . . . . . . . . . 221
4.4.4.3 Identification of the Material Constant 221
4.4.1 INTRODUCTION
This model was developed at the end of the 1970s to take into account the
elasticity and cyclic plasticity of metals. A purely elastic behavior domain is
assumed. The evolutions of this domain are driven by the plastic flow. Its size
is governed by a so-called nonlinear isotropic hardening rule. Its position is
governed by a so-called nonlinear kinematic hardening rule. This rule was
introduced in a simple form by Armstrong and Frederick in 1966 and has
been used extensively by Chaboche since 1976 to build different models to
describe cyclic viscoplasticity and cyclic plasticity. The tension curve
predicted by this model describes the nonlinear behavior in tension and the
Bauschinger effect along a reverse loading (see Figure 4.4.1).
4 . 4 . 2 . 1 STRAIN PARTITION
The total strain is split in two parts: the elastic strain related to the stress
through the elastic law and the plastic strain. ~ = ~e+ ~p, ~ being the total
% %+R
ay+R
FIGURE 4.4.1 Stress-straincurve predicted by the NoLIKHmodel, Crybeing the yield stress; X
being the kinematic hardening stress ; and R being the isotropic hardening stress.
4.4 NoLIKH model 215
strain, ee being the elastic strain, and eP being the plastic strain. The elastic
strain is related to the stress through the elastic law: a - Ee, a being the stress
and E being the Young's modulus.
4 . 4 . 2 . 2 ELASTIC DOMAIN
The driving force for the evolution of the size of the elastic domain is the
plastic strain. More specifically, it has been shown that the accumulated
plastic strain p is the right variable to be used to describe the cyclic plastic
behavior. This variable p is defined through its rate.
The nonlinear isotropic hardening rule is given in a differential (or
incremental) form:/~ = ]~P[; notation: ~ = dx/dt total derivative with respect
to time; and/~ -- b(Q - R)p, b being a material constant and Q being a material
constant; Q is the isotropic stress limit.
The evolution rate of R depends on b. The asymptotic level of R for large
values of p is given by Q.
T 1
0 X O
The driving force for the evolution of the position of the elastic domain is the
plastic strain. The nonlinear kinematic hardening rule of the NoLIKH model
is given by a differential equation:
2 - c~p - ~(p)Xp
where C is a material constant and V(p) is a material function depending on p.
X
/
/ /
/ i
~'/ v
~P
1
/
.........................:~Tf//
........................
....... 9-...r
FIGURE 4.4.3 X-eP curve. The plastic strain increases up to ~1 and then decreases.
4.4 NoLIKH m o d e l 217
4 . 4 . 2 . 5 FLOW RULE
The flow rule gives the evolution of the plastic strain. The driving force
is the stress. The plastic strain does not change if the stress is within the
elastic domain or if the stress is at the yield limit (f = 0) and the loading is
reversed (unloading condition): kP = 0 iff < 0 or iff = 0 and ]a - X].6 < 0.
Note that the NoIH rule and the NoKH rule lead to
~P=O=~/5=Oandl~=Oand)(=O. Then, if f < O or if f = O and
] a - X].6-< O, the behavior is purely elastic.
If the stress is at the yield limit and for a loading condition, then the plastic
strain rate is given by
~p-
if f - 0and ] a - X . d _> 0
C - 7(p).X.sign(a - X) + b(Q - R)
Note that the preceding flow rule is such that, after a plastic strain increment,
the stress remains at the yield limit. This flow rule is deduced from the
condition called the consistency condition: f - 0. Table 4.4.1 summarizes the
one-dimensional model.
In this section, the NoLIKH model equations are given for a general loading.
Flow rule
~P - -
C - ~,(p).X.sign(a - X) + b(Q - R)
iff=0and a-X.6-_>0
~P = 0 if f > 0 or if f = 0 and ]a - X .6" < 0
N o l H rule R = Q(1 - e x p ( - b . p ) ) w i t h p = ]~P]
The total strain tensor is split in two parts: the elastic strain tensor and the
plastic strain tensor.
- ,,,j - 3o k, ,j
with c~ij the Kronecker symbol: bij -- I if i = j and 5 0 = 0 if i --fi j. Xij is the
kinematic stress tensor. The yield function is given b y f - (or - X)e q - Cry - R,
and the elastic domain is defined by f < 0.
The driving force is the accumulated plastic strain p. This strain is defined
through its rate:
./-- .p .p
- V 3 ~ij~iJ
With this new definition of p, the nonlinear isotropic rule (NoIH rule) is
unchanged./~ = b(Q - R)/~, with b, Q being material constants.
4.4 NoLIKH model 219
4.4.3.4 NONLINEARKINEMATICHARDENINGRULE
(NoKH RULE)
4.4.3.5 F L O W RULE
The driving force of this rule is the effective stress tensor. The plastic strain
does not change if the stress is within the elastic domain or if the stress is at
the yield limit (f = 0) and the loading is reversed (unloading).
- 0 iff < 0 or iff - 0 and laij - Xijl.dij < 0
A geometric interpretation of the loading-unloading condition is given in
Figure 4.4.4.
If the stress is at the yield limit and for a loading condition, the plastic rate
is given by
.p _ 9 (rrk~ -- Xkl).dkl rr~ -- Xij
Bij -7 + R) 2
"r'C -2~/(p).Xmn 9(O'mn Xmn)/(O'y + R) + b(Q - R)
- -
i f f -- 0 and (akDt - Xkl).~kl ~ O. The preceding flow rule is deduced from the
consistency condition: f = 0.
Table 4.4.2 summarizes the three-dimensional model.
ading
f xi. ~ i ~ U~adin~~
Yield function
With
and
Flow rule
( ~ - xk,). ~ ,~ - x,j
~=~9 3
c - xv(p), x~.. (am. - X~.)/(.y + R) + b(Q - R) '--~~+ R)~'
Z
NoKH rule
with y(p) = Yor - (Yoo- Vo)exp (-top)
The first step of the material constant identification uses a steady state
cycle after a strain cycling. The strain amplitude has to be chosen close to the
strain amplitude encountered by the material under the actual loading (see
Fig. 4.4.5).
Figure 4.4.5 defines a procedure to determine some material constant.
F r o m the stress strain loop given in Figure 4.4.5a, the value of the Young's
m o d u l u s is defined and the stress-plastic strain loop is deduced in Figure
4.4.5b. From this loop, the size of the elastic domain is deduced. As the value
of p is very high at the steady state, this size is 2 ( Q + Cry). If from a standard
tension test the value of Cry is deduced, then the value of Q is given. The X-ep
loop is deduced by a simple translation rule. From this loop, the material
constant C is given by the tangent shape to the curve at X = 0. Through an
estimation of the asymptotic value of X, it is possible to deduce 700.
4.4 NoLIKH model 221
i li ~+
. . . . . . . . . . . . . . . . . . . . .
(c)
FIGURE 4.4.5 Identification steps, a. Steady state cycle in the cr-~ plane, b. Steady state cycle
in the cr-~p plane, c. Steady state cycle in the X-~p plane.
From this first step, assuming that C~yis known, it is possible to get E, Q, C
and 7oo-
The material constant b gives the evolution of the elastic domain along the
cycling. Figure 4.4.6 gives the steps for deducing the material constant b.
The value of b is deduced from the slope of the tangent at the R - p curve
for p = 0. At this point, the value of the slope is bQ, and then b can be
deduced.
R~
o"
2(R(p)~(~y) 1 ,.
Ep p
(a) (b)
o" /....../N=50
~-----N=20
> N=IO
L
y
Ep
J
(a) I,t~)
FIGURE 4.4.7 Typical cyclic curves, a. In this case, the different loops are deduced through a
translation along the rr axis. It is typical Of a cyclic isotropic hardening. In this case the kinematic
hardening does not change along the cycling. Then Y0 = Yo~. b. In this case, the different
hardening curves are not parallel. This is an indication of a significant contribution of the
kinematic hardening to the cyclic hardening. In this case the material constant Y0 has to be taken
as greater than 7oo. A first try for the value of co can be around 10.
SECTION 4.5
Multisurface Hardening
Model for Monotonic and
Cyclic Response of Metals
Z. MRoz
Institute of Fundamental Technological Research, Warsaw, Poland
Contents
4.5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
4.5.2 Multisurface Hardening Model
Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
4.5.2.1 Discrete Set of Loading Surfaces... 224
4.5.2.2 Continuous Description of Field of
Hardening Moduli . . . . . . . . . . . . . . . . 228
4.5.3 Concluding remarks . . . . . . . . . . . . . . . . . . . . 231
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
4.5.1 INTRODUCTION
/~p _ -~n~rn
1 F(O) - - 0 ~rn - - 8 . n > O (3)
where n denotes the unit normal vector to the yield surface at the stress point
and Ctn = 8" n denotes the projection of the stress rate vector on n. The
4.5 Multisurface Hardening Model 225
From proportional loading and unloading tests the hardening field can be
identified. In fact, instead of plotting conventional yield surfaces defined by
the assumed value of plastic strain, more meaningful information can be
produced by specifying the field of hardening moduli, since this field indicates
the stiffness anisotropy of the material and its variation.
Consider first the case of proportional loading, for instance, tension and
compression. Approximate the stress-strain curve by linear segments 0-1, 1-
2, 2-3, 3-4, along which the tangent modulus is constant (Figure 4.5.1a). In
the stress space this approximation can be visualized by introducing surfaces
F (~ - - 0 , F (1) - - O , . . . , F (i) - - 0 defining the regions of constant hardening
moduli in the stress space. When the stress point moving from 0 reaches the
surface F (~ - 0 at 1, the yield surface starts to translate with the stress point
toward a point 2, and from 2 the two surfaces F (~ - 0 and F (1) - - 0 move
together until a point 3 is reached. Fig. 4.5.1b presents the field of hardening
moduli after reaching the point 3. During unloading and reverse loading the
surfaces translate backwards, and at 3 / the symmetric configuration with
respect to 3 is obtained (Figure 4.5.1c). It is seen that when surfaces do not
expand but only translate, the Masing hardening rule is obtained.
For nonproportional loading it is assumed that the surfaces F (~ - 0, F (1)
--0, F (2) - 0 . . . do not intersect but consecutively contact and push each
226 Mr6z
3'
(a)
1 1
(b) (c)
FIGURE 4.5.1 Piecewise linear approximation of the stress-strain curve and the respective
loading surfaces, a. Loading-unloading curve, b. Nested surfaces at the loading point 3. c. Nested
surfaces at the unloading point 3'.
other. For convex, similar surfaces this is achieved by postulating that the
instantaneous motion of the stress point P corresponding to F 0) = 0 is
directed to the point R on F (1+1) ~ 0 with the same normal as that at P.
Similarly, when F (~ = 0 and F (1) - - 0 are tangential to each other at P, the
translation of P occurs along PR where R is an associated point on F (2) = 0
corresponding to the same normal. The position of the associated point R is
determined from the proportionality relation for any two similar surfaces
F 0) = 0 and F (l+1) - - 0; thus
(a) (b)
FIGURE 4.5.2 Translation rule of loading surfaces, a. and the cyclic loading program along
path K-L, b.
and the vector fl, connecting P and R, is expressed as (cf. Figure 4.5.2a)
The relative motion of P with respect to R is assumed to occur along PR; that
is,
) - - (9)
and
Figure 2b presents the case when the stress component al oscillates between
the values at K and L with fixed component a2. Now, the yield and subsequent
nesting surfaces will translate with the stress point between K and L, so the
steady cyclic state corresponds to progressing accumulation of the plastic
strain component ~2 after each stress cycle.
Let us now discuss a limit case of the muhisurface hardening rule by assuming
that there is an infinite number of nesting surfaces specifying the field of
hardening moduli. Referring to Figure 3, assume that in the loading process
OA the stress point has moved into the elastic-plastic region and reached the
exterior surface Fm ~-O. At A all surfaces F (k) = 0, k = 0, 1,... m - 1 are
tangential to the surface Fm = 0 . If the loading process continues,
the subsequent incremental response loading surface will be specified by
the active surface Fm = 0 and the hardening modulus ascribed to this surface.
Therefore all surfaces F (h) = 0, k -- 0, 1, . . . m - 1 will be passive and do not
0"2
Fm=0
EI.r ol
ok/
pv
2'
(a) (b)
FIGURE 4.5.3 Continuous description of field of hardening moduli, a. In the stress space, b.
Loading-unloading curve.
4.5 Multisurface Hardening Model 229
and
FII --f(cl - o[ (I)) - 0 "(I)2 - - 0 (15)
for the loading path A-B, the following relations occur:
a(z)
aA _~(1) _ (a.A_ 0c(m))a ~ (16)
from which 0cd) and a d) are determined once the position of the stress point B
on Fll = 0 is specified. Similarly, for the second loading event, the active
loading surface F12 = 0 is specified from similar relations.
Assume that the hardening modulus on the active loading surface FI = 0
depends on the ratio of semidiameters of maximal loading and active surfaces
with respect to the diameter of the yield surface; thus
It is seen that 1/= 0 when a d) = a (~ and 1/= 1 when ad) = a(m). The variation
of K can be described by the relation
K--Km+A (18)
230 Mr6z
~1 0
F,=O
(a) (b)
where A and p are the material parameters and Km denotes the value of K on
the maximal loading surface.
Consider now the other particular case when there are only two surfaces
F 0 - 0 and Fz = 0 and the hardening modulus varies with the distance c~
between the surfaces F0 = 0 and F z - 0. Assume that this distance is
measured by the length P R (Figure 4.5.4). The maximal value of ~ is ~m =
a (z) - a (~ for the first loading and (~m - - 2(0"(l) -- o'(~ for subsequent unloading
from the surface Fz -- 0, whereas the minimal value equals (~min - - 0. Assume
that the hardening modulus K takes an infinite or very
large value for c~- ~m and K - Kz for f i - 0 that is at the contact between
two surfaces. The variation of K can be , for instance, expressed by the
relation
where a and m are material parameters and ~m is the maximal value of c~ from
the previous deformation history. Fig. 4 shows the loading, unloading, and
reloading curves generated by this description. When the stress point reaches
the surface Fz = 0, the subsequent response is described by the hardening
modulus Kz. When Kz is constant, a linear hardening curve is obtained; when
Kz = 0, the surface F z - 0 is a limit surface. The nonlinear variation of the
hardening moduli for the two-surface model was discussed by Dafalias and
Popow [4] and independently by Krieg [7].
4.5 Multisurface Hardening Model 231
4.5.3 C O N C L U D I N G REMARKS
The present brief exposition provides the foundation for more refined
formulations of multisurface constitutive models aimed at describing the
cyclic response of metals, accounting for such effects as transient and steady
state cyclic response, nonproportional hardening, memory of maximal
prestress, ratcheting, etc. [8]. The fundamental model parameters are
generated from uniaxial cyclic loading tests. However, additional parameters
are to be introduced when transient states and nonproportional hardening
effects are quantitatively simulated, cf. [10].
REFERENCES
1. Mr6z, Z. (1967). On the description of anisotropic workhardening. J. Mech. Phys. Solids 15:
163-175.
2. Mr6z, Z. (1969). An attempt to describe the behaviour of metals under cyclic loads using a
more general work-hardening model. Acta Mechanica 7: 199-212.
3. Mrdz, Z., Norris, V. A., and Zienkiewicz, O. C. (1978). An anisotropic hardening model for
soils and its application to cyclic loading. Int. J. Num. Arch. Meth. Geomech. 2: 202-221.
4. Dafalias, Y., and Popov, E. P. (1976). Plastic internal variable formalism of cyclic plasticity. J.
Appl. Mech. 98: 645-651.
5. Mrdz, Z. (1981). On generalized kinematic hardening rule with memory of maximal
prestress. J. Mech. Appl. 5: 241-259.
6. Trampczynski, W., and Mrdz, Z. (1992). Anisotropic hardening model and its application to
cyclic loading. Int. J. Plasticity 8: 925-946.
7. Krieg, R. D. (1975). A practical two-surface plasticity theory. J. Appl. Mech. 42: 641-646.
8. Mrdz, Z. (1986). Phenomenological constitutive models for metals, in Modeling of Small
Deformation of Metals, Zarka, J., and Gittus, J., eds., Elsevier Science Publishing.
9. Ohno, N. (1990). Recent topics in constitutive modeling of cyclic plasticity and
viscoplasticity. ASME Appl. Mech. Rev. 43: 283-295.
10. Mrdz, Z., and Rodzik, P. (1996). On multisurface and integral description of anisotropic
hardening evolution of metals. Eur. J. Mech., A/Solids 15: 1-28.
SECTION 4.6
Contents
4.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
4.6.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
4.6.3 Description of the Rule . . . . . . . . . . . . . . . . . . . . 234
4.6.4 Identification of the Material Parameters .... 236
4.6.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 237
4.6.5.1 Installation in Constitutive Models... 237
4.6.5.2 Implementation in FEM . . . . . . . . . . . . . 238
4.6.6 Table of Material Parameters . . . . . . . . . . . . . . . 238
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
4.6.1 VALIDITY
4.6.2 FORMULATION
where (') indicates the differentiation with respect to time, ~i and #i are
material parameters, p denotes accumulating plastic strain rate
and )~i is determined to have the following form using the conditions fi = 0
and f i - O:
The first term in the right-hand side in Eq. 2 expresses strain hardening,
whereas the second and third terms deal with the dynamic recovery of ai. The
second term H ( f i ) { J , i ) a i allows the dynamic recovery of ai to be activated so
fully in the critical state j] - 0 that Eq. 2 can satisfy f i - 0 when j~ - 0 and
2i > 0. The third term #iaip, on the other hand, operates simply at all times in
proportion to ai and p.
Equation 2 has two special cases, #i = 0 and #i = 1. If #i = 0, Eq. 2 is
reduced to the first version of the Ohno and Wang rule [3],
234 Ohno
~T
0 1/~i ~P
t i i = (i(3ri~,P-aip) (6)
This tensile change of 0~i, which has a corner at o~i ---Fi, is illustrated in
Figure 4.6.1. Two special cases of/-/i = 0 and /-/i--- 1 are dealt with in the
figure as well. When/-/i = 0 , Eq. 9 represents the bilinear change of ~i, such as
oq = r i [ 1 - (1-~i~3P}] (11)
On the other hand, when #i = 1, Eq. 9 gives
0q = ri[1 - exp(-~ieP)] (12)
In this case, therefore, ~ reaches the critical state only asymptotically; in other
words, the critical state does not become active at all.
Figure 4.6.2 shows the monotonic tensile change of back stress 0~obtained
by superposing ~1 to ~M. As illustrated in the figure, if 0 < #i < 1, the ~ versus
eP relation has corners, since each ~ versus eP relation has a corner under
tensile loading. Especially if #i = 0, the ~ versus eP relation is multilinear, as
shown by the dotted line in Figure 4.6.2. Thus [i and ri are related with the
coordinates of corners of the multilinear ~ versus eP relation as follows [5]:
1
~(i) - eli) (13)
(i-l) (i+1)
a = ~.~a i
a(3) ..................... ~..........
~ I.....
0~(2)
....: ,
~ ~176176176176
I
~ ~3
FIGURE 4.6.2 Evolution of ~ and its parts under uniaxial tensile loading.
236 Ohno
O[max
amin
(a) ~,li -- 0
~[~mflx
O[min
F I G U R E 4.6.3 Hysteresis loops of back stress 0~ and plastic strain ep u n d e r uniaxial cycling
b e t w e e n 0~max a n d 0~min. a. ]-/i -- 0. b. 0 < ]-/i ~ 1.
O'(1)~
0"(o)
where or(0) indicates initial yield stress. Even if rate dependence must be taken
into account under negligible isotropic hardening, ~i and ri can be determined
easily as follows: By assuming an appropriate viscoplastic equation
kP = G ( a - ~), the ~ versus ~P relation is estimated from monotonic tensile
experiments done at several strain rates, and then the ~ versus ~P relation
identified is multilinearly approximated to use Eqs. 13 and 14, by which (i
and ri are determined. If isotropic hardening is not negligible, the material
parameter ri may change with plastic deformation. In this case, it is necessary
to assume an appropriate function for each ri to simulate experiments.
The material parameters #i (i = 1, 2 , . . . , M) are determined so as to
simulate well uniaxial and/or multiaxial ratcheting experiments, though a
constant can be assigned to all ~i. If it is not necessary to consider ratcheting
and cyclic stress relaxation, we can take either #i = 0 or ~i = 1.
may employ the following yield surface, which translates and expands:
3 (s - a ) ' ( s - a) - y2 _ 0 (16)
where s denotes the deviatoric part of stress ~r, and Y indicates the size of the
yield surface. Then, on the basis of the normality rule, the plastic strain rate
can be expressed as
/:p
--
3(~'n> n (17)
2 EP
where n - ~ / - 3 / 2 ( s - a ) / Y , and EP is the plastic tangent modulus derived to
be
E' -- + ~
i= 1
/
~,r, 1 -
Fi
2 D
where cr ef f - [ ( 3 / 2 ) ( s - a ) ' ( s - a)] 1/2, G is a viscoplastic function, and D
indicates drag stress.
Table 4.6.1 shows the values of ~i obtained by applying the present kinematic
hardening rule to ratcheting experiments of some materials. As seen from the
table, ~ i tends to take small values close to zero. This means that ratcheting
4.6 Kinetic Hardening Rule with Critical State of Dynamic Recovery 239
Material Temperature ~i
and cyclic stress relaxation usually occur but much more slowly than the
predictions based on the Armstrong and Frederick rule. For the material
parameters ~i and ri, no example is given here, since they can be determined
very easily from experiments (Section 4.6.4).
REFERENCES
Contents
4.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.7.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.7.3 Description of the Model . . . . . . . . . . . . . . . . . . . 242
4.7.4 Identification of the Material Parameter . . . . 243
4.7.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 244
4.7.6 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . . . 245
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
4.7.1 VALIDITY
4.7.2 FORMULATION
Combining the von Mises stress hardening form with the kinematic
hardening, the following yield function is chosen for cyclically stable material
at temperature T:
f - ~1 c~j~ (~j - ~ j ) ( o ~ - ~ ) - ~1 R2 (~ , T) -
0 (1)
~0 - ~ / 2 ~hz~z (5)
vJ
In Eqs. 4 and 5, ~, r and ( are material constants, and nij in Eq. 3 denotes the
unit normal vector to the yield surface expressed by
C~jkl(~kz -- ~kz)
~'J - / 3 (6)
CmnopCmnqr(O'op -- (Xop)(O'qr - O~qr)
Using the consistency condition df -- 0 from Eq. 1, the evolution of the back
stress increment is represented by
2R2
d~,j ----g--~ C~m~(am~ -- ~mn)(da~ - n~g(p~)) (a,j - ~,j)}
(7)
dR
where dWP is the modified plastic work increment. The hardening and
softening parameter is reasonably assumed to be a scalar proportional to the
modified plastic work.
a ~ - a w , - Ra~ - (~,j -~,j)a 4 (8)
To represent the roundness of the stress-strain curve and to drive
the nonlinear plastic modulus simply, the following power law is
242 lshikawa and Sasaki
employed:
~p --
(v)
O"
K~
~ m(n)
(9)
and
mOO : m ( o o ) { 1 - f l e x p ( - P ~ ) } (11)
In Eqs. 11 and 12, Pc is the accumulated plastic strain until the previous
inversion of loading; Pa in Eq. 12 is the accumulated plastic strain at the
current stage. In Eqs. 10-12, ~ro(oo), ~, Co, m(oo), fl, Cl, R(oo), 2, and c2 are
material constants prescribed by the history of loading or effected by a strain
path memory. These material constants are determined from some basic
experiments.
d~t I
2R2 . _
_R(~176 F }m~")
R c2 cro(oo)
x (Godo" + 2Ct~sd~ + 2Ct~ods + 4Cssds)cr + ntg(pc)
2R 2 . _
do~ - - 5 - - [ C t o { d o t - ntg(p~)} + 2Ct~s{dot - ntg(pc)}
+ 2 C t ~ { & - n~g(p~)} + 4 G s { & - n~g(w)}]s
-R(~176 ~ }m~"'
R c2 cro(oo) (13)
• (Ctcrdcr+ 2Ct~sdcr+ 2Ct~crds+ 4C~sds)s + nsg(pc)
where B = (3e,o/2cro(,,))(m(,,)+ 1), cr = crt- at a n d s = r - 0q with kinematic
back stresses at and ~xs. de,Pt, d7t', do~t, and do~s are the axial plastic strain
increment, the shear plastic strain increment, the axial back stress increment,
and the shear back stress increment, respectively. Ct, Cts, and Cs are
anisotropic coefficients.
ct + , - - 7/ inOco O,
9 / O ", "\
./// ~ \ .
-150 150
I I I I I I
100 -50 0 50 100 .
a,, MPa ~/d
. .so ~,/
/ I
j,," /
.....+I /
~.. _ i. /
-~..~.
9 - -150 .../"
.~. .~.
such that:
1. the shear yield stress decreases with an increase in the number of cycles,
while the axial yield stress remains the initial yield stress;
2. the yield surface does not rotate;
3. the shear yield stress during the biaxial ratcheting can be calculated by
the following equations:
and where et, is the biaxial ratcheting strain at the previous cycle during the
biaxial ratcheting.
Figure 4.7.2 shows the axial strain (biaxial ratcheting strain) due to cyclic
shear straining with a strain amplitude of A~/v/3 - 0.5% superimposed on an
axial stress of 100 MPa. The simulation agrees well with the experiment.
......__,.--.-
J
oJ 1
"2
<
~ m
0.5
(a) experiment
1.5
=,.___......._
2
<
0.5
(b) simulation
The material parameters were identified for Type 304 stainless steel (see
Table 4.7.1).
246 Ishikawa and Sasaki
TABLE 4.7.1 Material Parameters for Type 304 Stainless Steel, Temperature 20~
206 142 147 0.07 0.1 245 0.07 0.1 9 3.5 3.5 0.07 0 . 0 8 - 2 e -5 -50 1
REFERENCES
1. Ishikawa, H., Sasaki, K., and Nakagawa, T. (1994). JSME Int. J. Series A 37(4): 347-354.
2. Ishikawa, H., and Sasaki, K. (1998). Int. J. Plasticity 14(7): 627-646.
SECTION 4.8
Plasticity in Large
Deformations
YANNIS E DAFALIAS
Department of Mechanics, National Technical University of Athens 15773, Greece, and Civil and
Environmental Engineering, University of California, Davis, CA, 95616
Contents
4.8.1 Basic Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
4.8.1.1 Kinematics . . . . . . . . . . . . . . . . . . . . . . . . 247
4.8.1.2 Constitutive Relations . . . . . . . . . . . . . . 248
4.8.2 Numerical Implementation . . . . . . . . . . . . . . . . . 249
4.8.30rthotropic, Kinematic, and Isotropic
Hardening Model . . . . . . . . . . . . . . . . . . . . . . . . . . 250
4.8.3.1 Analytical Description . . . . . . . . . . . . . 250
4.8.3.2 Model Constants . . . . . . . . . . . . . . . . . . . 251
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
4 . 8 . 1 . 1 KINEMATICS
F=FeF p (1)
The velocity gradient at the intermediate plastically deformed configuration is
given by
~pFp- 1 _ (~pFp- 1)s + (~:pFp- 1)a -- D~ + (FPFp-1 )a (2)
where subscripts s and a mean symmetric and antisymmetric, respectively.
The DPo is the plastic rate of deformation. The plastic material spin (FPFp-1)a
can be decomposed in two parts as
(~:vFp-1)a -- s176-+- Wp (3)
where (2) i and W/p are the pair of constitutive and plastic spins, respectively,
associated with a tensorial internal variable Ai. The s i is the spin with respect
to which the constitutive corotational rate of Ai will be expressed in the
sequel. In general, there are as many pairs of constitutive and plastic spins as
there are Ails.
The intermediate configuration is determined within an arbitrary rigid
body rotation without loss of generality. A particularly useful choice employed
in the sequel is that of the spinless configuration [1], which is defined by (see
Eq. 3)
(FPFp-1)a = 0 =~ o i - - -W/p (4)
4.8.1.2.1 Elastic
If ~ / - r e, Ai, ki) is the elastic strain energy per unit mass, which is
function of the elastic Green strain tensor E e - (1/2)(FeTF e - I), ki and Ai,
hyperelasticity is obtained by
where ~ is the Cauchy stress at the current configuration, rl the second Piola-
Kirchhoff stress, and Po the density at the spinless intermediate configuration.
4.8.1.2.2 Plastic
A state H, ki, and Ai is plastic if it satisfies the analytical expression
f (H, Ai, ki) = 0 (6)
of a static (rate-independent) or dynamic (rate-dependent) yield surface. In
4.8 Plasticity in Large Deformations 249
the case of rate dependence, the dynamic yield surface expression of Eq. 6
depends also on a scalar-valued measure of the rate of deformation.
The following rate equations are now postulated at the spinless
configuration (recall Eqs. 2 and 4)
DPo -- [:PF p-1 -- ,INPo(H, A,, k~) (7)
FP+l r
Fn+lFn+ 1 (11b)
Ee+l --(1/2)(Fn+lFn+
e~ e 1 - I) (llc)
Ai(n+l)__ Ai(n)_~.~,~(--(n)Ai
_ ~-~/p(n)Aln
) __[_Aln)~,~/p(n)
) (11e)
250 Dafalias
(llf)
-(") , and n7 9(') are functions of n(') , AI"), and kl") of the nth step,
where/~,I n), k/
and the 62 is chosen as the primary unknown to be determined from Eq. 11g.
Observe that throughout the development of theory and numerical
implementation, no need for a specific corotational or convected stress rate
arises. This is because the choice of a stress rate is not a fundamental
constitutive ingredient in hyperelastoplasticity [ 1].
4.8.3.1 ANALYTICALDESCRIPTION
g -- S - A and DPo, i.e., WP = t/(gDPo - DPog). From Eqs. 7 and 13, it follows
after some algebra that [ 11]
Equations 12-18 provide all necessary information in closed form for the
numerical implementation of Eqs. 11, with the only exception the specifica-
tion of ~ for the hyperelastic relation, which is left up to the reader. The
model constants associated with the use of the model are for the large part
conventional. To be more specific, one has the following groups of such
constants.
The choice of ~ will imply a set of elastic constants. For the simplifying
assumption of linear isotropic elasticity, one needs only an elastic modulus
and a Poisson's ratio.
In reference to Eq. 14, one needs the values of h and c by a procedure which is
standard in evanescent memory models. Notice that h/c represents a
saturation measure for the back stress.
Similarly, in reference to Eq. 16, one needs the values of H and C. The ratio
H/C is the saturation value of the isotropic hardening variable k.
The value of r/a in Eq. 17 influences the saturation level of the shear stress in
simple shear loading. Its determination is not straightforward, and the reader
is referred to Dafalias [7] for further details.
REFERENCES
1. Dafalias, Y. E (1998). The plastic spin: Necessity or redundancy? Int. J. Plasticity 14: 909-931.
2. Aravas, N. (1994). Finite-strain anisotropic plasticity and the plastic spin. Modelling Simul.
Mater. Sci. Eng. 2: 483-504.
3. Dafalias, Y. E, and Rashid, M. M. (1989). The effect of plastic spin on anisotropic material
behavior. Int. J. Plasticity 5: 227-246.
4. Hill, R. (1950). The Mathematical Theory of Plasticity, Oxford University Press.
5. Pereda, J. J., Aravas, N., and Bassani, J. L. (1993). Finite deformations of anisotropic
polymers. Mechanics of Materials 15: 3-20.
254 Dahlias
6. Dafalias, Y. E (1983). Corotational rates for kinematic hardening at large plastic deformations.
ASME J. Appl. Mech. 50: 561-565.
7. Dafalias, Y. E (1985). The plastic spin. ASME J. Appl. Mech. 52: 865-871.
8. Loret B. (1983). On the effect of plastic rotation on the finite deformation of anisotropic
elastoplastic materials. Mechanics of Materials 2: 287-304.
9. Dafalias, Y. E (1993). On the evolution of structure variables in anisotropic yield criteria at
large plastic transformations, in Proc. CNRS Intern. Colloquium No. 351, Villard-de-Lans, June
1983, in Failure Criteria of Structured Media, Boehler, J.P. ed., Rotterdam: A.A. Balkema.
10. Dafalias, Y. E (1984). A missing link in the formulation and numerical implementation of
finite transformation elastoplasticity, in Constitutive Equations: Macro and Computational
Aspects, in ASME Special Publication, Willam, K. J. ed., pp. 25-40.
11. Dafalias, Y. E (2000). Orientational evolution of plastic orthotropy in sheet metals. J. Mech.
Phys. Solids, 48: 2231-2255..
12. Zbib, H. M., and Aifantis, E. C. (1988). On the concept of relative and plastic spins and its
implications to large deformation theories, I and II. Acta Mechanica 75: 15-33, 35-56.
13. Kuroda, M. (1997). Interpretation of the behavior of metals under large plastic shear
deformations: A macroscopic approach. Int. J. Plasticity 13: 359-383.
14. Levitas, V. I. (1998). A new look at the problem of plastic spin based on stability analysis. J.
Mech. Phys. Solids 46: 557-590.
15. Kim, K. H,. and Yin, J.J. (1997). Evolution of anisotropy under plane stress. J. Mech. Phys.
Solids 45, 841-851.
SECTION 4.9
Plasticity of Polymers
JEAN-MARC HAUDIN, BERNARDMONASSE
CEMEF - BP 207, 06904 Sophia Antipolis, France
Contents
4.9.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
4.9.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
4.9.3 Description of the Models . . . . . . . . . . . . . . . . 257
4.9.3.1 Yield Behavior . . . . . . . . . . . . . . . . . . . . 257
4.9.3.2 Overall Constitutive Equations . . . . 258
4.9.3.3 Discussion and Further
Developments . . . . . . . . . . . . . . . . . . . . 260
4.9.4 Identification of Rheological Parameters .. 261
4.9.4.1 One-Dimensional Laws . . . . . . . . . . . . 261
4.9.4.2 Generalization to Three
Dimensions . . . . . . . . . . . . . . . . . . . . . . 262
4.9.4.3 Extension to Complex Loading
and High Strain Rates . . . . . . . . . . . . . 262
4.9.5 Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
4.9.1 VALIDITY
III IV
decreases (stage II). Afterwards, the neck stabilizes and its shoulders
propagate until they reach the specimen heads (stage III). Then, the
deformation is homogeneous again till rupture occurs (zone IV). In
comparison with metals, the term plastic behavior concerns stages II to IV,
in which a permanent deformation is observed after unloading and remains at
the time scale of the experiments.
Plasticity of polymers exhibits a number of specific features. First,
deformation is generally heterogeneous because of the occurrence of necking
or shear-bands. Therefore, the nominal curve of Figure 4.9.1 does not reflect
the "true" mechanical behavior. Then, deformation is largely reversible. In the
case of amorphous polymers, it can be completely recovered by annealing
above Tg. Finally, the mechanical behavior is very sensitive to previous
thermomechanical history (e.g., annealing prior to deformation), deformation
path (induced anisotropy), and hydrostatic pressure.
4.9.2 BACKGROUND
From the physical ingredients listed in Section 4.9.2, many authors have
focused their analysis on the yield behavior of glassy polymers. Only two
examples will be considered here. The work of Bauwens-Crowet is not based
on the concept of dislocations but on the thermal activation of viscoelastic
transitions. In a temperature range where a single molecular process is
involved, the yield stress O'y as a function of temperature T and strain rate + is
represented by
O'y k [ l n ( ~ ) ~ T ] ( Q - o-yV)
g - V + or k - ko exp kW (1)
The o denotes the stress, 8 the strain rate, and e - fo 8(u) du the accumulated
strain. Kp is a scale factor.
rr = K~ e x p ( a / T ) [ 1 - exp(-we)][1 + c e x p ( - b e ) ] e x p ( h e n ) 8 m (2)
where the temperature dependence of Kp is described by an Arrhenius law:
Kp = K e x p ( a / T ) . F(e) consists of three terms:
= Kl[exp(2e) - e x p ( - e ) ] - m In ~o
where the expression of the internal stress ai(e) derives from the rubber
elasticity theory.
Other additive laws can be found in the literature. For polycarbonate (PC),
one can mention:
= as + a o ( e x p ( e / e c ) - 1) + fl In (7)
9 the 0 law
where the elastic component Crel obeys Hooke's law and the second term
describes the stress maximum at the yield.
d__~
&=E 1
K
-sinh V
1+ (') --~o
~b~
e x p ( - c l e)
- K1 { exp(2~) - exp(-~) }
4kT
(93
260 Haudin and Monasse
where ~bo and Cl characterize the stress distribution in the parallel elements, K
and V are related to the Eyring dashpot, and Kl[exp(2e)-exp(-e)] is the
rubber elasticity term.
In the differential G'Sell-Jonas model [4], the strain is decomposed into an
elastic part related to the stress through the modulus E and into a plastic
component. Plastic deformation is due to the creation and propagation of
dislocation-type defects. The constitutive equation is written
where the internal stress o-i(8 ) is described by the complete equation derived
from rubber elasticity models:
and o-~ is the constant effective stress after the transient yield behavior. In its
original version, the model is temperature- and strain rate-independent, but
these dependences can be introduced.
The principal merit of the analytical multiplicative and additive laws is their
ability to describe, at given strain rate and temperature, the stress-strain curve
in a simple mathematical formalism. They can be easily implemented in
computer codes, especially in the multiplicative case. Nevertheless, they suffer
from their empirical or semiempirical character.
Therefore, there is an increasing demand for physically based models. For
amorphous polymers, the G'Sell-Jonas differential model can be considered as
a first attempt, but the stress determination requires a numerical integration
and this law is not easily usable in computer simulations. In the same way,
Perez's model [8], which correctly predicts the yield behavior and the
beginning of plastic deformation, would be fully operational if it were
completed by an entropic strain-hardening law. Once more, the stress-strain
curve is calculated numerically. Concerning semicrystalline polymers, the
plastic behavior of the crystalline phase can be predicted using models
developed for metals (e.g., modified Sachs model or self-consistent model).
They must be combined with approaches based on rubber elasticity to
account for the extension of amorphous chains at high strain. Thanks to these
models, the prediction of the macroscopic mechanical behavior from
microscopic processes becomes possible in simple cases.
4.9 Plasticiy of Polymers 261
4F 1 (__~) 2 dD
(
-- e-- 21n 8--
O" /1:D2 1 + - In 1 + D dt (12)
The stress 4F/rcD 2 is corrected for triaxiality effects using the Bridgman
factor.
Finally, the tests should be performed at constant strain rate g. This is
possible in video-controlled tensile tests by monitoring the cross-head
velocity from diameter measurements.
The numerical values of the rheological coefficients can be determined
from true stress-strain curves either "by hand" from a careful analysis of the
different regions of the curves, or as a whole using optimization programs
based on the least-square method. More recently, inverse methods combining
a direct model for the simulation of the test by the finite element method and
an optimization module for minimizing the differences between predicted and
measured physical data have been employed [10].
262 Haudin and Monasse
4.9.5 RESULTS
Table 4.9.1 gives the values of the coefficients of the simplified Eq. 1
TABLE 4.9.1 Rheological Coefficients for Different Types of Loading and Various Polymers.
G'Sell-Jonas Muhiplicative Law Eq. 1'
Polymer Test Temperature(~ Kp (MPa Sm) W h m
-20 65 45 0.48 0.03
PE Tension 68 0.05
22 46 22 0.41 0.09
50 0.06
60 25 20 0.43 0.10
30 0.05
20 63.6 31 0.52 0.082
80 17.4 32 0.36 0.047
PP Tension 110 9.1 33 0.39 0.029
130 7.5 26 0.45 0.040
150 4.5 23 0.40 0.034
POM Compression 115 70.3 34 0.05 0.110
165 10.3 45 0.10 0.056
PA 66 Compression 25 122 22 0.10 0.021
100 70 7 0.10 0.021
230 23 15 0.10 0.021
264 Haudin and Monasse
TABLE 4.9.4 Tillier-Billon Constitutive Equation for PP; Multiaxial Impact; Test Temperature
20~
Ke (MPa Sm) W hi h2 m
REFERENCES
Contents
4.10.1 Range of Strain Rates a n d F u n d a m e n t a l s .. 265
4 . 1 0 . 2 I n s t a n t a n e o u s Rate Sensitivity a n d Rate
Sensitivity of Strain H a r d e n i n g . . . . . . . . . . . 266
4 . 1 0 . 3 The F o r m a l i s m in M o d e r n C o n s t i t u t i v e
Modeling ................................. 268
4 . 1 0 . 4 Identification of M i c r o s t r u c t u r e . . . . . . . . . . . 270
4.10.5 O n e - p a r a m e t e r M o d e l of M i c r o s t r u c t u r a l
Evolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 71
4 . 1 0 . 6 Recent A p p l i c a t i o n s . . . . . . . . . . . . . . . . . . . . . . 272
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
unit volume that take part in plastic deformation is very large, it is convenient
to operate by mean quantities; however, they are not precisely defined by
statistical means. Such an approach is called rational phenomenology,
represented in this paper. The architecture of physical laws used is called
the formalism. The constitutive formalisms are a powerful tools for
formulating physically based rate- and temperature-dependent constitutive
models.
Over the years numerous experimental data have been accumulated, too many
to mention, which clearly demonstrate the existence of so-called strain rate
history and temperature history ,effects [1-3]. Those effects have been
observed for both metals and alloys as well as for single crystals [4]. The
typical behavior in two common lattice structures, FCC and HCP, for
temperatures less than about half of the melting temperature, is shown in
Figure 4.10.1 [5].
According to the schematized responses to strain rate or temperature
changes from 1-'i to l~r or from Ti to Tr, an instantaneous elastic response is
observed as an increment of shear stress A~:s; this is the path ABCD in Figure
4.10.1a. The same happens when temperature is abruptly decreased, as is
shown in the lower part of Figure 4.10.1a i.e., the path ABCD. Decrease of
from l'i to l~r or increase of T from Ti to Tr produces responses shown in
Figure 4.10.1b. Independently, whether a metal is deformed with a jump of
strain rate or 1-"is changed with a temporary unloading, the result is similar, as
is shown in Figure 4.10.1. In this paper notation of the shear strain will be as
follows: F = tan 7, where 7 is the shear angle, and the time derivative:
-- d F / d t . It is evident that the strain rate or temperature history effects are
due to a somewhat different physics of strain hardening at different strain
rates or temperatures. The significance of the incremental tests lies in the fact
that they provide values of flow stress at two different strain rates with
virtually the same microstructure. In conclusion, A~s (path BC in Fig. 4.10.1)
is the measure of instantaneous rate sensitivity at constant microstructure.
The entire stress difference Avs 4- Avh refers to the same initial strain 1-'i but to
two slightly different microstructures, and consequently Al:h is the result of
deformation history. The total increment of stress AI: = A~s 4- Al:h can be
determined from the tests with two constant strain rates or temperatures. It is
obvious that A~h can be associated with rate sensitivity of strain hardening.
4.10 Rational Phenomenology in Dynamic Plasticity 267
a b
?i<'i',; ri>T, ~>'Pr ; Ti~rr
T:T r ' ~ T:Ti
-= YY',
iBt'~T:?
~Yp
);'i I -- ~L'- -
,Yr
Yp Yp
FIGURE 4.10.1
fl+ - (c~-r/a log f')r,SfR; rn~ - (a log "c/a log 1-')T,STR; r/~ -- (a'C/af")f,SfR
(1)
where fi is the rate sensitivity, m is the logarithmic rate sensitivity, and r/is the
viscosity. The complete set of the rate sensitivities is fl, m, r/. The total rate
sensitivities can be determined at two constant strain rates and the
instantaneous values from jump tests [1]. For both cases, fl~, m+, r/+ and fi~,
m~, r/r can be determined, respectively, for shear and tension/compression. All
those quantities are interrelated, as is shown in Table 4.10.1.
268 Klepaczko
TABLE 4.10.1
m~ ~ 1 l/r, T F/~
T
~ ~ T T 1
T
1/[" T 1
4.10.3 T H E F O R M A L I S M IN M O D E R N
CONSTITUTIVE MODELING
r -- z~ + z * or in tension/compression a -- a~ + a* (2)
or after inversion
where vi is the frequency factor, AGi is the free energy of activation, T is the
absolute temperature, and k is Boltzmann constant. The subscript i indicates
the i-th, so far unspecified, thermally activated micromechanism of plastic
deformation. Generally AG depends on the effective stress r* in a nonlinear
manner [1,13]. Note that only plastic strain and plastic strain rate enter into
equations. The internal stress zu must be also rate and temperature-dependent
via dynamic recovery processes, i.e., relaxation of long-range internal stresses
due to dislocation annihilation and rearrangements of obstacles to dislocation
motion. Thus the internal stress is
~ - f~ {sj[h(f',r)]}STR (5)
270 Klepaczko
4.10.4 IDENTIFICATION OF
MICROSTRUCTURE
Flow stress or yield stress in polycrystalline metals and alloys can be related to
characteristic spacing of obstacles to dislocation motion associated with a
particular microstructure [13]. A range of characteristic spacing is possible.
The following four are assumed as a satisfactory choice for the internal state
variables: the microstructure is characterized by the mean distance L between
forest dislocations, the mean value of a dislocation cell d, the mean value of a
grain diameter D, and the mean distance between twins A Each of those
obstacles to dislocation motion will contribute to the total value of the
internal stress ~:u. An explicit expression for ~u can be written as [1,8]
when p = P0; P0 is the initial dislocation density. The solution for p with F
and T as parameters yields the following relation:
P = P0 + ka(F, Y){1 - e x p [ k a ( F , T)F]} (11)
Introduction of the solution for p(Eq. 11) and expression for ka into Eq. 11
yields the final form for the ~u. The effects of d, D, and A in this contribution
are neglected. The second component of the flow stress, that is, r*, can found
in the explicit form using the generalized Arrhenius relation (Eq. 3). The
frequency factor v, is defined as vi = Pmb2VD, where p,, is the mobile
dislocation density and VD is the Debye frequency ( ~ 1013s-1). It is usually
assumed for FCC and HCP structures that Pm = fP, where f is the fraction of
the total dislocation density, f < 1, and typicallyf ~ 10 -3. For BCC metals the
272 Klepaczko
I
where "c~ is the threshold stress at 0 K. For FCC and HCP structures the
threshold stress depends on the dislocation density, whereas for BCC
structures it is approximately constant this is the Peierls stress barrier
[1, 6, 13]. Application of this formalism leads to the explicit form of the
constitutive relation with F and 7" as parameters, r(f', T ) - r~(F, 1")+
z * (F, T), thus
The formalism in constitutive modeling with one state variable as the mean
dislocation density p has been applied so far many times, and the results of
numerical calculations have been reported in several papers [1, 3, 8, 12, 15]
for both FCC and BCC structures. The two state variable model with
evolution Pi and Pm, where Pi and Pm are, respectively, the immobile and
mobile dislocation density, has recently been applied to calculate short and
long transients for aluminum [12]. Those simulations for A1 in the form of
~(F) curves at different temperatures along with incremental changes of f~ do
show relatively good agreement with experimental observations. Concerning
FCC pure metals, numerical simulations of strain rate history effects were
reported in Reference [6]. They more or less exactly depict experimental
results for polycrystals of A1 deformed at different temperatures with jumps in
strain rate [1, 6, 8]. Stress-strain curves for Armco iron and 1020 steel have
been reported for a wide range of strain rates in References [6, 7, 8, 16]. An
agreement with experimental data was achieved for shear strains, F <0.4,
with a simple evolution equation without annihilation. A more realistic
evolution equation, in the simplified form of Eq 14, was applied to model
strain hardening and rate-sensitive plastic flow for XC18 steel (approximately
AISI 1018) [15]. A complete set of material constants for this steel is given
also in Reference [15]. The identification of material constants in the model
for the range of dynamic strain aging temperatures, via experiments on XC18
steel, was reported in [7].
4.10 Rational Phenomenology in Dynamic Plasticity 273
REFERENCES
Contents
4.11.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
4.11.2 Method of Solution . . . . . . . . . . . . . . . . . . . . . . . 275
4.11.3 Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
4.11.3.1 N (or ~ ) Has Distinct Eigenvalues. 276
4.11.3.2 N and ~ Have Both a Double
Eigenvalue . . . . . . . . . . . . . . . . . . . . . . . . . 278
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
4.11.1 SCOPE
where c~ is the stress tensor, g the strain tensor, and l_ the tangent modulus. In
Eq. 1, f is the yield function, ~ and [3 are second-order tensors assumed
throughout to be coaxial, H = h + ~:I:-l: [3 is a scalar parameter, and F is the
elastic tensor assumed, throughout to be isotropic (with Lam~ constants 2 and
/~); h is the so-called hardening modulus. The dot is differentiation with
respect to time. It is convenient to introduce the deviatoric and hydrostatic
parts of 0~ and [3 such that cz = a + pl, [3 = b 4-ql with p = 1/3 tr(oO and
q = 1/3 tr([3). Localization is understood in the classical sense, i.e.. as an
In the (Z+, T+) plane ( in the (Z_, T_) plane), by elementary Mohr analysis, a
given direction n is represented by a point lying in an admissible area T+ (in an
area T_) and corresponding exactly to the classical admissible area in the Mohr
diagrams associated with N and M. When denoting by Np (p = 1, 2, 3) and by
Mp (p = 1, 2, 3) the eigenvalues of N and M, respectively, and by Xp their
common eigenvectors, classical formulae in Mohr analysis show that the
components ni of n in the principal frames of N and M satisfy, respectively,
T+ 4- NiX+ + NjNk -- (ni)2(Ni - Nj)(Ni - Nk) (5)
where (i, j, k) is a triplet with distinct numbers belonging to the set (1,2,3). We
denote by Hc the critical value of H at localization.
276 Benallal
4.11.3 RESULTS
When the eigenvalues of ~ (or those of ~ ) are distinct, the admissible area T+
(or T_) is a triangle (see Fig. 4.11.1.); moreover, one can compute from Eqs. 5
(or 6) the components of n, and then by Eq. 3 one can compute ~_ and T_
as functions of ~+ and T+ (or ~+ and T+ as functions of ~_ and T_)
and upon substitution in the localization condition Eq. 4, end up with
an expression involving only ~+ and T+ (or ~_ and T_ only). Clearly,
localization will occur when the domain D+ (D_) represented by
this inequality meets in the (~+, T+) plane ( in the (~_, T_) plane)
the admissible triangular area T+ (T_) defined previously. Depending on
the constitutive behavior at hand, localization can occur at the beginning of
the inelastic process or only after a finite period of this process. In the
FIGURE 4.11.1 Geometrical interpretation of the localisation condition in the (~+, T+) plane.
The admissible domain in this plane is the triangular area T+. The domain representing the
localization condition Eq. 2 is delimited by the hyperbola C+.
4.11 C o n d i t i o n s for L o c a l i z a t i o n 277
first case, the critical conditions are trivially given by the initial inelastic state;
from now on we consider only the second case, where they are obtained by the
instant when the curve C+ delimiting D+ intersects for the first time
the admissible area T+. This may happen when C+ (which is a hyperbola in
our case) touches T+ at one of its vertices (in which case the normal to the
localization plane is a principal direction of ~l and M), or when it becomes
tangent to one of its sides ( in which case the normal to the localization plane
lies in a principal plane of N and ~ ) . Therefore, it is concluded that the
normal to a potential plane of localization lies always in a common principal
plane of ~ and g4]. It remains then to consider the case where ~J and M have
both a double eigenvalue, since because of their deviatoric nature, they cannot
have a triple one. This case will be examined in Section 4.11.2.
Now that the potential planes have been obtained, the critical conditions at
localization must be obtained. Denote by (i, j, k) a triplet of distinct number
belonging to the set (1, 2, 3). Let us assume that n lies in the principal plane
spanned by xi and xj and call 0 the angle between xi and n (e c [0, re]).
Computing Z + , T+, Z_ and T_, substituting the result in Eq. 4 with equality to
get H, and maximizing H with respect to 0, one gets the stationnarity condition:
(Ni - Nj)sin 20[(2 +/2)cos 2 0 ( N i - Nj) - l l { N i q- Nj if- 2(p + q)}] =
(7)
(Mi - Mj)sin 20[(2 +/.t)cos 20(Mi - Mj) - #{Mi + Mj + 2(p - q)}]
This stationnarity condition has two solutions: either sin 20 = 0 and the
corresponding normals to the localization plane are the principal directions xi
or xj leading to the value hi or hj given by
- 232~ 4#+
(( p + q)(Nj - Nk) - (p - q)(Mj - Mk)) ]z
1
4/~[(Nj - Nk) 2 -- (Mj - Mk) 2]
}2
(Nj - Nk)2 - (Mj - Mk) 2
hi-j - ~ 1{ 4#(232+2P+
la)[Nk(Ni - Nj) - Mk(Mi - Mj)
2# 2
+ 32 + 2~ (p + q)(Nj - Nk) -- (p -- q)(Mj - M/)]
4p 32 + 2p
q (2 + 2/.t)(3;t, + 2p) 8# {Nk(Mi- Mj) - M k ( N i - Nj)}
2
+ (p + q)(Mi - Mj) - (p - q)(Ni - Nj) (10)
9 _ Mj) - M k ( N i - Nj)] 2 } 1
§ [Nk(Mi ( N i - Nj) z - ( M i - Mj) z
This expression is of course valid only if - 1 < cos 20 < 1. The critical value
hc of h at localization corresponds to the normal n leading to the greatest value
of h. Using Eqs. 8 and 10, one can determine the domain of validity of each of
the expressions hp and hp_q, p, q - 1, 2, 3. These results, too long to be
reported here (see [5] for more details) are summarized in Table 4.11.1.
Let (i+, j+, k+) and (i-, j - , k-) be two triplets of distinct numbers belonging
to the set (1, 2, 3). When N and ~ have both a double eigenvalue associated
with the principal directions xi+, xj+ and xi-, xj-, we have Ni+ = Nj+--
--1/2Nh+ and Mi+ = Mj+ = -1/2Mh+. The domains T+ and T_ degenerate to
two segments, the equations of which are, respectively,
1_ _2 -- 0and T+ - vNk+E+
T_ ---~Mk-E-1 - ~(Mk-) zl - 1 (Nk+ )2 -- 0 (11)
and Eqs. 5 and 6 using also Eq. 11 allow are to compute only
,,2 2s 1 -2 2 E_ 1
) (12)
3Nk+ t-~(nk- 3Mh_ 3
When the directions Xk+, xk- coincide, it is still possible to compute via
Eqs. 11,8 and 12 T_ and s as functions of T+ and s only (or T+ and s as
functions of T_ and s only ) since one has s - -Mh-/211 - 3(nk+)2], T_
= (Mh-)2/411 + 3(nh+) 2] and similar relations for T+ and s Therefore, we
can work, for instance, in the (T+, s plane and with the same arguments as
previously stated; it is found that localization will occur when C+ touches the
TABLE 4.11 1 Cntlcal condit~onsat localization for a + b # 0 and a - b # 0 -
+
w
A, 2 0, B Z 5 0. Bjt 5 0 ?L
A,@; 2 A,~BI,
G
h,, nt-j n~ r , nE r,
L AJkB$
+ 4A,k(Btk 1) 0 + >
A, > 0, A,k > 0
B,, 2 0, B,k L 0
or
A,, > 0, A,k i 0 h, n,
B,, 2 0, A,k(B,, 1) L 0 +
or n E n,, ~f A , =0
A , 10, A,k I 0
B , 5 - 1 , Btk 1 - 1 n~ n,-k ~fA,k = 0
A@:, + 4Akt(Bkt 1) 5 0 +
n, are the common principal d~recnonsof a + b and a - b, T,,IS the plane spanned by n, and nl. T,IS the cone with axls n, and angle 5 glven by:
+ -
= * 2
+ diMk - Z ( P - 4))(Mz - M,l - 2(Nk - Z(P + q))(N, - NI)]
+
2 ( ~ P)(N, - N,)' - (M, - M,)']
* 2
p{(Mh - Z(P - q)-)(MI - Mi) - (Nk - 2 ( p + q ) ) ( N , - NJ]}
2(2 + P)(N, - N,)' - (M, - MI)']
xi
REFERENCES
Contents
4.12.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
4.12.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
4.12.3. Elementary Gradient Plasticity Models . . . . 283
4.12.3.1 Gradient Deformation Model 1
(Symmetric Stress [2,3,23]) . . . . . . . 283
4.12.3.2 Gradient Deformation Model 2
(Asymmetric Stress [17,18,25]) .... 284
4.12.3.3 Gradient Flow Model 3
(Symmetric Stress [2,3,23]) . . . . . . . 285
4.12.3.4 Gradient Flow Model 4
(Asymmetric Stress [17,18,25]) . . . . 286
4.12.3.5 Generalizations . . . . . . . . . . . . . . . . . . . 287
4.12.4 Size Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
4.12.5 Forming Limit Diagrams (FLDs) . . . . . . . . . . 293
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
4.12.1 VALIDITY
4.12.2 BACKGROUND
The deformation and flow counterparts of the simplest form of the previously
mentioned two types of gradient plasticity theories involving symmetric or
asymmetric stresses are briefly reviewed in the following text. The notation was
purposely kept as close as possible to that of the original works; but
sometimes different symbols were used to unify the presentation.
where the equivalent stress F and the equivalent plastic strain ~ are defined, as
-
2F 2
(2)
This simple gradient modification of the flow theory of plasticity (the flow
counterpart of Model 1) involves the incorporation of the Laplacian of
equivalent shear plastic strain 7 (note that for convenience 7 is used instead of
g in accordance with the notation previously adopted in related literature) in
the yield condition, i.e.,
F -- ~ - (K(7)- cV2?) - 0 (4)
where the equivalent shear stress z and equivalent shear strain rate ? are
defined as usual by z - v/xsijsij;? - fgdt; 3)- ~/2~k~. The corresponding
associated flow rule reads
f (rij'j~f'lidV-J~t[B[~ijllj--ti] (~(,lidA-0
JB
~-~-~Cijkfgk~,-
fBfSij e 9 H9 q-cV29} ,~9d V - 0 (9)
with the hardening rate h being chosen so that the uniaxial homogeneous
tensile response is reproduced. The plastic work rate per unit volume is as
before ivP - Siji?,p --[-mjixijp9 _ E . 1~p - Z/~v where the overall effective plastic
strain rate is defined as E.P- E / h - v/}E v. EP ~/}~eij.p + ~ ez~p~p~j~j_ _
V/(~p)2 + ( ~ ) 2 , where ~p - V/2~iij "peij is the effective plastic strain rate and
- ~Xij ~j is the effective plastic curvature rate. It then turns out that the
flow rule Eq. 11 can be decomposed into the following equations:
.p __ 3 Sij f~ ef(p _ 3 e-lmji f~ (12)
eiJ -- 2h Z, 2h Z,
4.12.3.5 GENERALIZATIONS
which was suggested at the same time as the original symmetric stress gradient
theory. It is noted that two gradient coefficients are now introduced to
incorporate the effects of both first and second strain gradients, and the
coefficient m is usually taken equal to 1.
Similarly, the asymmetric stress model has been generalized to include both
stretch gradients and curvatures through, for example, the relationship
denote a perfectly plastic behavior for the homogeneous response, it turns out
that an explicit expression for the dependence of the initial yield stress Y (first
occurring at the outer surface of the bar where the elastic-plastic boundary
first appears; Y = GTswith G denoting shear modulus and 7s surface strain) on
the size (radius ~ or height h) of the specimen's cross-section is obtained as
follows:
(
r ( ~ ) - % ~2 + (c2/G) _ (c]/G)e ) ' Y f h ) - ao ( h / 2 ) h--/2 ( ) (16)
for torsion and bending, respectively. Figure 4.12.1a,b shows the fitting of
experimental results obtained for the size dependence of the yield stress Y on
the radius ~ of cylindrical bars subjected to torsion (J. L. M. Morrison, Proc.
Inst. of Mech. Eng., vol. 142, pp. 193-223, 1939) and on the height h of
rectangular beams subjected to bending (C. W. Richards, Proc. Am. Soc. Testing
Mats., vol. 58, pp. 955-970, 1958). As already indicated, 0:o, ao) denote the
yield stress in shear and tension for homogeneously deforming specimens.
Also, in the case of bending, r is replaced by the axial stress a, ~c(7) is replaced
by a0, and Cl is replaced by ~1, which measures the gradient effect of the axial
strain e with E denoting Young's modulus; i.e., a superimposed bar is added to
the gradient coefficient when the constitutive equation is expressed in terms
. , 9 , . , . , - , 9 , .
o~ cl/E=1.28mm
0.62
2801
0.54
o 240!
0.52 ,
,
0
i ,
2
9 ,
4
9 ,
6 8
9 |
10
9 '
12
-
M/~)~3 600
(MPa)
400
200
2e~ = 2 0 g m [
2~t = 3O g i n [
20~ = 1 7 0 g n ~
i i , i . . . . . , 9 , 9 9
%'.0 ' 0.2 ' 0.4 0.6 0.8 1.0 1.2 1.4 1.6
(c) 7s
FIGURE 4.12.1 Quantitative comparison between theory and experiment: (a) Yielding
behavior in torsion. (b) Yielding behavior in pure bending. (c) Hardening behavior in torsion.
290 Aifantis
M 2re
---~= + 7s
+3 1 + n+ 1~2 ;1~---'e- (17)
employed by Stolken and Evans [201 for a value of their internal length
lc = 6.2 gm. There is a departure of this prediction from the one reported in
the aforementioned article of Stolken and Evans due to an error in their
procedure when rescaling the moment and computing the corresponding
theoretical values. The internal lengths ll and 12 appearing in Figure 4.12.2a
are defined by ll = Cl/~o and 12 = v/c2/Ep.
A more rigorous (as contrasted to the previously described mechanics of
materials approach) boundary value problem approach implemented by finite
element analysis has been used by Zhu, Zbib, and Aifantis [28] for
interpreting size effects in metal matrix composites. It was found that the
strength of metal matrix composites decreases with increasing particle size of
reinforcement under constant volume fraction for all three materials studied:
A1-Si-Mg, A1-A1202, and A1-TiB2. The results of the gradient theory were in
agreement with both existing experimental data and available microscopic
dislocation models for these materials, as shown in Figure 4.12.2b. The
solutions are cumbersome and were evaluated numerically by employing a
gradient plasticity model based on Eq. 1.
In concluding this section on size effects, reference is made to an
open problem of increasing current interest: namely, the determination of
hardness and related mechanical properties from indentation tests where the
size of the indenter varies from the micrometer to the nanometer regime.
A deeper understanding of the mechanics and physics associated with the
contact and penetration phenomena in such small volumes is important
from both the scientific and technological points of view, with implications
ranging from device miniaturization and computer disk drive manufactur-
ing to magnetic recording and tribological effects on piston wear.
Quite interesting phenomena, including discontinuous yielding and size-
dependent hardness, have been reported recently in such small-volume
regimes. Size effects, in particular, have been observed as the indenter
diameter D is reduced from 20 gm to about 2 I.tm. The gradient dependent
form of the flow stress given by Eq. 15 can be utilized, in principle, to provide
an explanation for the dependence of hardness on the size of the indenter. By
taking H to be proportional to the yield stress a(H ,~ 3a; Tabor's relation), we
have [29]
H = H0 + c1]V~)]-s (18)
where H0 is the hardness in the absence of gradient effects. By approximating
y with an average value equal to 2h/D (where h is the indenter's depth and D is
the equivalent indenter's diameter) and using the rough estimates
Vy ,-, 2y/D, V27 ~ 4y/D 2, we can obtain from Eq. 18 a plot of H vs. D
where the values of the gradient coefficients Cl and c2 are adjusted to fit the
experimental data reported, for example, by Nix and Gao [19]. The results are
4.12 Gradient Plasticity 293
FIGURE 4.12.3 Fitting the experimental results of size-dependent hardness H vs. D according
to the gradient-dependent constitutive equation Eq. 18 for (a) Cu (111) and (b) Ag (110) single
crystals.
shown in Figure 4.12.3 with the parameters (H0, C1, C2) taking the values
(0.595 GPa, 2500N/m, 0.414 10 -3N) for Figure 4.12.3a and (0.37GPa,
853 N/m, 0.164 10-3N) for Figure 4.12.3b.
7 r - 7~ , 7__6.!. (19)
D ij = 2--~i (7iJ -k 2. c ,j
may be used to describe the deformation. The quantities (Do, aij) denote the
strain rate and stress components, (1:,7) denote, as usual, the equivalent shear
stress and shear strain, a dot denotes time differentiation, and a prime denotes
deviatoric component. A gradient-dependent flow stress expression is
294 Aifantis
FIGURE 4.12.4 Localized neck formation in sheet metal forming (a-c). Schematics of the
sheet/inclined neck and the forming limit diagram (d,e).
where f ( f l ) - V/1 + fl + f12. These relations hold for the case c - 0, while
more complex results are obtained for the case c 7~ 0, which, however, do not
greatly affect the predictions of localized neck orientation.
The obtained FLDs which correspond to the two cases c = 0 and c ~ 0, are
given in Figure 4.12.5. More details on this topic, the use of Hill's anisotropic
yield criterion, including gradient terms, and the effect of strain path can be
found in the aforementioned doctoral dissertation [30].
4.12 Gradient Plasticity 295
.~-~
o~o - o~.~~='" ~ =" o~b-_
Storen and Rice' result ~ 40 -
| o~=,i
fl.lO .
~ 20 -
!
0~ ......... I , I. . i I .. I ,. ! ,. O , ~ , i , ~ , ,
~0 -0.21) .0.10 g.OO, (UO 0.31 030 0.~ -40 -20 0 20 40 60
(a) Minor Strain (b) Engineering minor strain
180 " | " I ' I " I ' I " I " I " I " "
'6~ :1o
- : I 9 Aff,~ct~d -!
- ~= 140 -~ '1" Fructured d
60 -- -\ : A~A~ o~b-
~
~'~ 0
-40-30-20-10
I 9I , I .
0
~ I , I ,
10 20 30
| 9 I ,
40 50
| i 60
70.00
Io AJcceptable Io Acceptable
120.00
I 9 AfY,~ctod
.$ 9 Afftsct~d
-~ 60.00 \ . I" ~="re~ O 9 Fractured
I~,00
- - Th eoreUeal
e ~ 50.00
o t
"~ 80,00
Ao% . 9
.~, 40.00
~a~ 30.00
I+. ~ 0oB / "
O0 0 ~ 0 -~.~ 40.II)
"~ 20.00
20.00
1 -
10.~
FIGURE 4.12.5 Predicted and experimental FLDs for (a) Aluminum 2036-T4, c = 0; (b) AK-
steel, c = 0; and (c) AK-steel, c r 0. Comparison [301 of predicted and experimental results
(Hecker 1975) of FLDs for (d) 2036-T4 Aluminum and (e) AK-steel using Hilrs anisotropic yield
criterion.
296 Aifantis
ACKNOWLEDGEMENT
The support of the General Secretariat for Research and Technology of Greece,
the TMR Program of EU, and the U.S. National Science Foundation is
gratefully acknowledged. The help of my graduate students X. Zhu and I.
Tsagrakis with the fitting of some of the experimental data and of my
undergraduate student D. Dodou with the typing and proofreading of the
manuscript is also acknowledged.
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Engng. Tech. 106: 326-330.
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Application to metal and soil instabilities. Appl. Mech. Rev. 42: 295-304.
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J. Solids Struct. 28(7): 845-857.
6. Vardoulakis, I. and Aifantis, E. C. (1991). A gradient flow theory of plasticity for granular
materials. Acta Mech. 87: 197-217.
7. Zbib, H. M. and Aifantis, E. C. (1992). On the gradient-dependent theory of plasticity and
shear banding. Acta Mech. 92: 209-225.
8. Belytschko, T. and Lasry, D. (1988). Localization limiters in transient problems. Int. J. Solids
Struct. 24: 581-597.
9. de Borst, R. and Muhlhaus, H. B. (1992). Gradient-dependent plasticity: Formulation and
algorithmic aspects. Int. J. Numer. Meth. Eng. 35: 521-539.
10. Vardoulakis, I. and Frantziskonis, G. (1992). Micro-structure in kinematic hardening
plasticity. Eur. J. Mech. A/Solids 11: 467-486.
11. Tomita, Y. (1994). Simulations of plastic instabilities in solid mechanics. Appl. Mech. Rev. 47:
171-205.
12. Maugin, G. A. and Muschik, W. (1994). Thermodynamics with internal variables, Part I:
General concepts. Part II: Applications. J. Non-Equil. Thermodynamics 19: 217-249, 250-
289.
13. Valanis, K. C. (1996). A gradient theory of internal variables. Acta Mech. 116: 1-14.
14. Polizzotto, C. and Borino, G. (1998). A thermodynamics-based formulation of gradient-
dependent plasticity. Eur. J. Mech. A/Solids 17: 741-761.
15. Menzel, A. and Steinmann, P. (2000). On the continuum formulation of higher gradient
plasticity for single and polycrystals. J. Mech. Phys. Solids 48: 1777-1796.
16. Gurtin, M. E. (2000). On the plasticity of single crystals: Free energy, microforces, plastic
strain gradients. J. Mech. Phys. Sol. 48: 989-1036.
17. Fleck, N. A., Muller, G. M., Ashby, M. E and Hutchinson, J. W. (1994). Strain gradient
plasticity: Theory and experiment. Acta Metall. Mater. 42: 475-487.
18. Fleck, N. A. and Hutchinson, J. W. (1993). A phenomenological theory for strain gradient
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4.12 Gradient Plasticity 297
19. Nix, W. P. and Gao, H. (1998). Indentation size effects in crystalline materials: A law for
strain gradient plasticity. J. Mech. Phys. Solids 46: 411-425.
20. Stolken, J. S. and Evans, A. G. (1998). A microbend test method for measuring the plasticity
length scale. Acta Mater. 46: 5109-5115.
21. Gao, H., Huang, Y., Nix, W. D. and Hutchinson, J. W. (1999). Mechanism-based strain
gradient plasticity - - I. Theory. J. Mech. Phys. Solids 47: 1239-1263.
22. Huang, Y., Gao, H., Nix, W. D. and Hutchinson, J. W. (2000). Mechanism-based strain
gradient plasticity - - II. Analysis. J. Mech. Phys. Solids 48: 99-128.
23. Aifantis, E. C. (1992), On the role of gradients on the localization of deformation and
fracture. Int. J. Engng. Sci. 30: 1279-1299.
24. Aifantis, E. C. (1995). Pattern formation in plasticity. Int. J. Engng. Sci. 33: 2161-2178.
25. Fleck, N. A. and Hutchinson, J. W (1997). Strain gradient plasticity, in Advances in Applied
Mechanics, pp. 295-361, Hutchinson, J.W., and Wu, T.W, eds.
26. Acharya, A. and Bassani, J. L. (1996). On non-local flow theories that preserve the classical
structure of incremental boundary value problems, in IUYAM Symposium on Micromechanics
of Plasticity and Damage of Multiphase Materials, pp. 3-9, Pineau, A., and Zaoui, A. eds.,
Dordrecht: Kluwer academic Publishers.
27. Acharya, A. and Bassani, J. L. (2000). Lattice incompatibility and a gradient theory of crystal
plasticity. Int. J. Mech. Sol. 48: 1565-1595.
28. Zhu, H. T., Zbib, H. M. and Aifantis, E. C. (1997). Strain gradients and continuum modeling
of size effect in metal matrix composites. Acta Mech. 121: 165-176.
29. Aifantis, E. C. (1998). Recent progress on gradient theory and applications, in Material
Instabilities in Solids, pp. 53-548, de Borst, R., and van der Giessen, E., eds., Chichester-New
York: Wiley.
30. Zhu, X. H. (1999). Theoretical Analysis of Sheet Metal Formability. PhD. Dissertation,
Michigan Technological University.
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CHAPTER 5
Viscoplasticity
This Page Intentionally Left Blank
SECTION 5.1
Introduction to
Viscoplasticity
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du Pr&ident Wilson, 94235 Cachan Cedex, France
This 1929 isotropic model has been much improved and sometimes replaced
by an exponential function to take into account the anisotropy in single
Contents
5.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
5.2.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
5.2.3 Description of the Model . . . . . . . . . . . . . . . . . . . 304
5.2.4 Identification of the Material Parameters .... 306
5.2.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 307
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
5.2.1 VALIDITY
5.2.2 BACKGROUND
D C
cy ! R o"
..d
!
K
FIGURE 5.2.1
crystallographic orientation. The designer has to take into account this effect,
as well as the strong nonlinearity of the relation between force and creep rate.
For the creep modeling of single crystals two conceptually different
approaches exist. One is to use slip system kinematics and one-dimensional
creep equations for each of them. The other is phenomenological and based
on tensor function representations for the description of the anisotropy.
The latter approach has the advantage of being simpler in numerical
implementation and wider with respect to the physical creep mechanisms to
be included in the description, since they are not limited to slip system-
dominated creep.
The creep behavior in its primary and secondary phase can be described by
a three-dimensional and nonlinear generalization of a rheological model with
two springs and two dampers (Fig. 5.2.1).
The one-dimensional constitutive law is given by the ordinary differential
equation
where ~ is the strain, a is the stress, C and K are elasticities, and D and R are
viscosities. The nonlinearity is taken into account by the dependence of the
viscosities on the stresses in the following form:
D = Do exp ( - B a )
R -- Ro exp ( - B a )
with positive material constants Do, Ro, and B. Note that D and R are constant
during monotonous creep tests.
with the three cubic subspace projections of the strain tensor 8ij with respect
to a crystallographic vector base:
1 0 0
I -1
El - - 1 / 3 tr(E) 0
0
1
0
0
1
E2 i11ool i1ool
0
0
822 0 -- 1/3 tr(E) 0 1 0
0 833 0 0 1
I 0 812 813 1
E3 -- 812 0 823
813 823 0
with tr(E) = 811 -Jr-822 + 833. The projections Ti of the stresses c~ij are obtained
in an analogous form.
These differential equations of second order can be reduced to a system of
first order by introducing a stresslike tensor of internal variables S which is
decomposed analogously into three parts S1, $2, $3, by
S i ' - - K i 0 t [E;(s)- ~T
1 Ti (s)] as
_ 1 T~ + + + T/-
E~ C i _t_ K i -~ -~ -~ -~ S i
Ki Ci
S~ -- Ci + Ki [T~ +~-i-(T,- Si)]
Note that for monotonous creep all terms including T~ are zero. This system
can be integrated by standard algorithms such as explicit or implicit
Euler schemes.
The nonlinearity is again taken into account by the dependence of the
viscosities on the stresses. For that purpose we also use the exponential form
of the one-dimensional model but substitute the exponent by a linear form of
306 Bertram and O l s c h e w s k i
j=l
J5 = 0120"23013
- + + + + +
REFERENCES
Contents
5.3.1 General Presentation and Validity Domain.. 308
5.3.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
5.3.3 Equations for Practical Use . . . . . . . . . . . . . . . . 311
5.3.4 Identification of the Material Parameters . . . . 312
5.3.5 Numerical Implementation in Finite
Element Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
5.3.6 Remark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
The elastic part of the strain rate ~e is computed using the classical elasticity
law respecting the symmetries of the single crystal. Some of the variables in
the equations are indexed by s, which denotes a given slip system defined
by the normal to the slip plane ffs and the slip direction n~s. These definitions
are very general, since they only describe the "geometry" of the deformation
mechanism. The constitutive equations have then to be written to correlate
the resolved shear stress vs and the slip rate on each slip system 9s.
During the deformation of the material, a rotation of the slip planes takes
place (about one degree for 1% deformation), leading to a modification of the
m s tensor for active systems. This can be taken into account in a "small
rotation" formalism, the rotation being modeled by the antisymmetric part of
the tensorial product r~s | ffs. On the other hand, more general expressions
that are valid for large transformations can be read in classical papers [1, 2].
Twinning is another crystallographic deformation mode, in which a zone of
the material is submitted to an apparent rotation and extension with respect
to its initial position, which produces a given deformation tensor. The
resulting strain can be modeled in the present formalism using a predefined
value for m s and replacing 9s by a term depending on the twinned volume
fraction [3]. On the other hand, the influence of climb can be represented by a
term including the tensorial product ffs | ffs.
According to the crystallographic phase of the material and to the
temperature domain, one or several slip system families must be introduced.
For FCC materials, the most common family is octahedral slip ({ 111} planes,
(110) directions), but cubic slip ({001} planes, (110)directions)can also be
found [4]. In the case of BCC materials, where no slip plane is present, a
simple solution consists in considering {110} planes, and (111) directions.
The case of HCP materials is much more complex. Several families are usually
active according to the value of the ratio c/a (a being length of the prism
side, c height of the prism) with respect to the theoretical value for perfect
network, x/~/3:
FIGURE 5.3.1 Slip systems for (a) FCC and (b) HCP materials.
Examples of slip planes are shown in Figure 5.3.1 for FCC materials
(Fig. 5.3.1a) and HCP materials (Fig. 5.3.1b).
5.3.2 FORMULATION
The terms hsr are the components of the interaction matrix which characterizes
both self-hardening (diagonal terms) and cross-hardening between the
different systems [7].
The model then uses a classical formalism, introducing for each system s a
threshold fs and two evolution equations:
fs = [~ - xS[- r ~ (7)
The full definition is achieved when the value of the accumulated slip rate
bS= 19~1 is defined. For a viscoplastic model, a simple power function can
be chosen:
kl
s/.i with (x} - max(x, O) (10)
The model can be simplified and treated exactly like a classical macroscopic
model. For an explicit integration, the starting point is the actual state of
stress and internal variables. The values of vs can be used instead of p~ for the
practical calculations. The calculations consist then of the following steps:
In these equations, the index I has been dropped for the sake of brevity; the
two types of isotropic hardening correspond to a part with the interaction
matrix (index 1) and a part introducing self-hardening only (index 2). Note
that a system will be active provided that its resolved shear stress z s is greater
than x s + r ~ or less than x ~ - r ~. The present formulation gives a saturation of
312 Cailletaud
(12)
The model has been mainly used for modeling cyclic loadings in Ni-base
superalloys. Other materials have also been investigated, like copper, alloy
600, zircaloy, or zinc. Basically, it does not differ very much from a classical
viscoplastic model with isotropic and kinematic hardening, so that the tests
needed for the identification include:
9 cyclic tests for discriminating between isotropic and kinematic hardening
and for evaluating the cyclic hardening or softening;
9 tests at various strain rates to characterize the viscous effect;
9 creep or relaxation test.
In addition, specific tests must be made: (1) When several system families
may be active, the loading directions must be chosen so that each family is
excited. (2) In order to know better the value of the terms in the interaction
matrix, nonradial loading paths should be realized to evaluate the so-called
latent hardening. When these tests are absent, the two opposite solutions
consist in choosing either a diagonal matrix hsr=6sr (Kronecker ~) or an
"isotropic" hardening, hsr = 1. The most difficult challenge is to affect a value
to the cross-hardening between two families. These terms have to be chosen
after a discussion with the metallurgists.
The identification process needs a numerical implementation of the model
because, for a given orientation, the result in terms of strain rates is the result
of a collection of individual slip contributions, and the real specimen
orientation must be used (a small misorientation can change the initially
active slip systems and may drastically influence the material response).
Nevertheless, the model can be reduced to very simple expressions in the case
of multiple slip, when several systems are equivalent. For example, if M slip
5.3 Crystalline Viscoplasticity Applied to Single Crystals 313
systems (among N) are equivalent for a pure tension loading under the stress
cr, the Schmid factor being m, the inelastic strain rate in the tension direction
can be written:
mx~
~P _ _ Mm~ s - MmlmO- k r)n (15)
k 1 x r
withK - X - R -- -- (16)
m (raM)l~ n' --'
rtl m
For the case of FCC materials, it can easily be observed that a tension in the
direction {001} will activate octahedral slip systems (m = 1 / v ~ , M = 8),
and that a tension along {111} will activate preferentially cubic slip
(m = v/2/3, M = 6) (depending on the respective value of the critical
resolved shear stress for each f a m i l y . . . ) . This fact can be used to separate the
action of the two families, since the model provides a different expression of
the tensile curve for each tensile direction.
The corresponding values for octahedral and cubic slip systems are
reported in Table 5.3.1 (note that the exponent is the same for the
crystallographic and the classical approach).
b ~b b
b mM 8 2v~
c 3c 3c
C Mm 2 4 4
a v~a a
D
Mm 8 2x/2
314 Cailletaud
-- - <le-x l- r (18)
The unknowns are Aee, Avs, A~s. The system can be solved by a Newton
method, so that the consistent tangent matrix is given numerically [8].
5.3.6 REMARK
Many mistakes have been made in the recent literature concerning the
behavior of single crystals. The most classical error consists in considering a
cubic version of the Hill criterion for the description of cubic single crystals.
Since this version introduces only one adjustable coefficient, it can only
be fitted for describing the difference between a tension along 001 and
a tension along 111, for instance. On the other hand, it has nothing to do with
a general formulation, since the group of cubic symmetries contains a large
number of invariants which are not represented by Hill's formulation [9].
For instance, such a model does not represent the large heterogeneities which
can be observed during the torsion of thin tubes [9]. This effect is illustrated
in Figure 5.3.2, which also shows the evolution of yield surface in tension-
shear when two slip families are present: according to the ratio of tension
to shear, the initial plasticity is not observed at the same location in the tube.
A "cubic Hill" criterion predicts that plasticity is uniform along the
circumference.
5.3 Crystalline Viscoplasticity Applied to Single Crystals 315
FIGURE 5.3.2 Location of the plastic zones at the onset of plastic flow for two shear-tension
ratios, a. r/~r = v/3. b. ~/~r = 1. c. Yield surface in (110) and (110) regions.
316 Cailletaud
K n ro Q1 bl c d Q2 b2
SC 16, 950 ~C
octa 700 4.7 4.6 3.9 3.7 96,500 1050
cube 1172 2.4 17.3 -4.4 2.7 77,000 1056
CMSX2, 650~
octa 220 10 390 400 3700 20,000 1000
cube 100 10 387 380 2400 50,000 1000
CMSX2, 950 ~
octa 920 4.6 70 0 - 120,000 1400
cube 540 4.6 54 0 - 40,000 540
AM1,950~
octa 517 5 69 0 - 21,600 2110
cube 707 5 47 0 - 90,500 1130
AM1, 1100~
octa 490 4.1 29 0 - 100,000 1600
cube 360 4.1 47 0 - 4,000 850
Units: MPa, s.
1 The sign (*) indicates that the model has been used for modeling polycrystal plasticity, in a
polycrystalline aggregate. The coefficients are then valid for one grain more than for a single
crystal.
5.3 Crystalline Viscoplasticity Applied to Single Crystals 317
Copper, RT hii = H1 = 1
h12 = hi3 = h23 = h 4 5 - - h 4 6 - - h 5 6 = h 7 8 --'- h 7 9 - - h 8 9 = h 1 0 , 1 1
=hlo,12=hll,12=H2=4.4
hi9 -- hl,ll -- h25 -- h2,12 -- h36 --h38 = h 4 9 - - h4,11 -" h57 -- h6,10
- h7,12 - h8,1o -- H 3 -- 4.75
h 1 4 = h 2 7 = h 3 , 1 o - - h 5 , 1 2 = h 6 8 - - h9,11 - - H 4 = 4 . 7 5
h 2 9 = h 2 , 1 0 = h 3 4 - - h 3 7 = h3,11 = h 3 , 1 2 = h 4 8 - - h 4 , 1 2 - - h58 = hs,lO
---:- h5,11 = h67 = h69 = h6,12 -- h7,11 =h8,11 = h 9 , 1 0 = h 9 , 1 2 - - H 5 --- 4 . 7 5
h i 8 = h i , 1 2 - - h2,11 - - h 3 5 = h 3 9 = h 4 7 - - h 4 , 1 0 - - h 5 9 = h6,11
= h7,1o= h8,12 -- H6 = 5
REFERENCES
Contents
5.4.1 Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
5.4.2 General Background . . . . . . . . . . . . . . . . . . . . . . . 319
5.4.3 Polycrystal Averaging . . . . . . . . . . . . . . . . . . . . . . 321
5.4.4 Discussion of the Averaging Schemes . . . . . . . 324
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
5.4.1 NOTATIONS
Vectors and second-order tensors are underlined by a single bar: e.g., x_, _d
are the position vector and the strain rate tensor. Fourth-order tensors
are underlined by a double bar: A. Cartesian notations are used, and the
convention of s u m m a t i o n on the repeated indices is adopted. The double
contracted products between second-order tensors or between fourth- and
second-order tensors are respectively defined as
Of(c)
dij = Osij (s) (1)
where d O is the strain rate tensor, sOis the deviatoric Cauchy stress tensor, and
f(c) is a strictly convex potential; see Reference [4] for details. The viscoplastic
flow is assumed to be volume-preserving; therefore:
Since the potential f(c) is strictly convex, the flow law (Eq. 1) can be
inverted into
Og(c) (d) (3)
sij = Odij
320 Molinari
where g(C) is the strictly convex function conjugated to f(c) via the
Legendre transform:
The macroscopic strain rate potential F(S_) can be defined as the volume
average of the local potentials [1]"
f- <fic)> (5)
The macroscopic flow law has the form
OF
D 0 -- ~-~0 (5) (6)
where S_ and _D are the macroscopic Cauchy stress and strain rate tensors,
respectively. They are related to the microscopic stress and strain rate by
volume averaging:
S_- (s) (7)
p - (d> (8)
Similarly, the macroscopic stress potential is defined by
(9)
and we have
OG
Sij - ~jij (_D) (10)
where s_c is the deviatoric Cauchy stress in the crystal (c). The macroscopic
deviatoric stress _S is the volume average of the local stresses
s_- Zs< _ <
with fc being the volume fraction of grain (c). _dc and coc are the symmetric and
antisymmetric part of the local velocity gradient lf. A ~ is a macroscopic
stiffness viscoplastic modulus (fourth-order tensor) which depends on the
macroscopic strain rate _D.
Different choices of A~ are possible, depending on the type of linearization
used. To each choice ofA ~ is associated a different model [7]. p0 and B_~_ are
fourth-order tensors depe-nding on A ~ and on the shape of the i-nclusion (c).
The interaction laws (Eqs. 16 and 17) are obtained by using a Green function
technique [3, 4].
Green functions G~m and Hm associated with the modulus A ~ are
defined by
A~jklG~m,lj(X_ - x_I) -F Hm,i(x_ - x_I) -Jr- (~im(~(x_ - x_I) -- 0 (18)
pOhl _ 1 0 0 (21)
o 1 o o o (22)
-- _ _ Tjilk )
with
(23)
r h,j - i
To obtain these results, a linearization procedure was used consisting in
somehow replacing the nonlinear response of the HEM in the vicinity of the
"working" strain rate _Dby an a[fine approximation (Fig. 5.4.1). The nonlinear
response of the HEM
0G (_D*)
D* --S* -0--6 (24)
5.4 Averaging of Viscoplastic Polycrystalline Materials 323
~
S
IS* = ___a~ * + S o(__D) I
s_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- 8D
80(8)
_D_D
D
FIGURE 5.4.1 Linearization of the macroscopic constitutive law D_D_*--+ S* = OG/OD_* (D*) in
the vicinity of the macroscopic strain rate D. Depending on the definition of the macroscopic
viscoplastic stiffness modulus A_~ different averaging schemes are defined. The back-extrapolated
stress is defined by the relationship in Eq. 26.
A possible choice for A__~ consists in taking the incremental tangent macro-
scopic modulus as defined by the incremental self-consistent scheme [1], see
also [6, 7]"
d o - a_'g - (_a(~)~g- [_~ + _P~g. (a (~)~g - aug)] -~) 9([K + _P~g" (_a(~)'~ - a_'~)] -~)
(27)
where __a(c)tg is the tangent modulus at the crystal level defined as
a(c)tg(d_C~-= 02g(C)/c3_dQd, g(C) being the stress potential of the crystal (c)
( s / - 0 g ~ / 0 4 ) ( s / - 0g~/0_a). _P~g is playing, with respect to A__tg, the role of
p0 with respect to A ~ -K is the fourth-order tensor defined by
m m
REFERENCES
Contents
5.5.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
5.5.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
5.5.3 Description of the Model . . . . . . . . . . . . . . . . . . . 327
5.5.4 Determination of the Model Parameters .... 331
5.5.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 334
References . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
5.5.1 VALIDITY
5.5.2 BACKGROUND
The fraction model of a solid is based upon the concept of a so-called natural
reference state, with respect to which changes in internal energy in
thermodynamic state space can be defined by an invariant function of elastic
strains and entropy. For a finite, possibly very small, neighborhood of a
material point of the continuum model the geometrical configuration of the
elementary particles of the real material in relation to each other is assumed
to differ from the configuration in the natural reference state by a linear
transformation of line elements in that point:
dr = Fedr (1)
Here r is the position vector and d~ is the vector of the infinitesimal line-
element, which only in the case of purely elastic behavior is integrable to the
3 28 Besseling
The rate at which locally d~ changes with time is characterized in the physical
space by a tensor A v"
d~ - Avd~ ~ d i ' - F v ~ - l & + V~Avv~-ldr - (L~+LP)dr (3)
The velocity g r a d i e n t tensor L has been split into an elastic and an inelastic
part. Also, the rate of deformation tensor D and the s p i n t e n s o r ~2 may be split
into an elastic and an inelastic part:
De - ~1 (L ~+Le~ ), o~ - 89(L~ +L~ ~)
~,'~e __ 1 ( L e - LET), np __ 1 ( L P _ L P T ) (4)
We have
~e __ FeTDeFe D e _ D - D p (5)
In the fraction model an element of volume is divided into N portions of size
~h, each with its own elastic deformation tensor r/eh and its own dissipation
process, leading to a Dph. The rate of deformation tensor D remains the rate of
deformation tensor of the fictitious continuum.
Denoting the temperature by T, the mass density by p, the internal energy
per unit mass by e, and the free energy per unit mass by f, we have for
each fraction
p f k = p e k - Ts, p f k = pfk(qek, T) (6)
The fraction stresses crh are expressed in terms of the free energy by
determinin~ the macroscopic stress tensor ~ by their sum with the volume
fractions ~ " as weighting factors:
N N
- Z - 1 (8)
1 1
For changes of the state variables T and a k only rate equations can be given
because of the thermodynamic irreversibility of the inelastic deformation and
heat conduction processes. In the fraction model the energy dissipation per
5.5 F r a c t i o n M o d e l s for I n e l a s t i c D e f o r m a t i o n 329
unit volume, q), is the weighted sum of the dissipation functions of the
N fractions:
N
- Z r) (9)
1
Here the weighted sum of the tensors T k determines the stress tensor of
Cauchy, T, that occurs in the equations of motion of the continuum. The
tensors T k are state variables in state space, not subjected to the equations of
motion that apply in the physical space.
N N
- Z - Z /12)
1 1
Oq~k
, cgTak oqT (14)
a tensor with the required duality properties. In case a fraction would have
anisotropic behavior, the energy dissipation must be considered to be a
330 Besseling
function of the objective stresses crh and the derivatives of cpk with respect to
crah provide the proper duality for the tensor/jph.
The constitutive equations for the inelastic deformation of one fraction are
presented for the general case. The superscript k, denoting the fraction, will
be omitted.
In terms of a yield function @ with a yield stress rrr,
O~ _ ~ cra O~ O~
' ~-d~a acra (17)
Experiments with metal specimens show that at a certain stress level the
dissipation rate starts to increase very rapidly, such that very high rates of
strain have to be imposed for a small increase of stress. This implies a high
nonlinearity of the dissipation function at these stress levels. A dissipation
function with this type of high nonlinearity leads to great difficulties in
numerical simulations of the inelastic deformation process. From the start of
the theory of plasticity, a discontinuity in the constitutive description in the
form of a yield surface has been introduced, by which these difficulties
are overcome.
The yield function defines a closed surface in stress deviator space, limiting
the stress states that can be reached,
0z@z-1 (18)
The value - 1 for 9 corresponds to zero stress. The energy dissipation must be
positive, and the dissipation function is defined such that it is equal to zero for
+ fl = 0. The parameter /3 introduces a threshold for the stresses, below
which no energy dissipation takes place. For ~ = 1 this is the state of zero
stress. We have
~=a~f
o,7~o,~,
~_(o~b-~d'~ ~a~/-'(~a~ ~ /'~ae'~ (20)
\ FD-d~
U | t, F~d)
5.5 Fraction Models for Inelastic Deformation 331
h ~a-dad,~~0 + ~ dF -- 0 (22)
3J2 --
( I ) - - cr--~F 1, o - G//~d + C( l t r t / - ~(T - To))I (23)
332 Besseling
= + (25)
0"3 0"3
We specify the breakpoints by their values for the secant modulus Es,
denoting the breakpoints with subscript p. For 0"p -- EsP~/pwe have
1
;: 1)1
The value of 0-3 corresponds to the secant modulus, which has a value of 0.7E.
Usually a good choice for the breakpoints is given by the following values of
the secant moduli:
Es/E = 0.98, 0.85, 0.7, 0.4, 0.1 (27)
Table 5.5.1 shows the successive determination of the breakpoints and of
the values for ~k and a). The yield stresses a~ are the initial values of the flow
stresses @ of the various fractions, which are subject to change because of
5.5 Fraction Models for Inelastic Deformation 333
~3 2(1 + v) \ ~3 3
(28)
(1 - h) ~ 0 ~- 1 - A~/(EzX~)
1 - ~(1 - > / A ~ / ( E A ~ )
1.002 1.000
the threshold stress value for each fraction may put equal to the yield stress,
diminished by this drop of stress, Aa. The values of fl then follow from
of the elements. If these points are material points of the continuum, as they,
in case of small strains, usually will be, the fraction model equations may be
directly applied. Of course, for each sampling point in which inelastic
deformation has occurred, the history of the internal state variables must be
recorded. The history of the variables of all fractions that have contributed to
inelastic deformation must be traced by storing the values of the fraction
stresses with the model parameters. In the case of large deformations, the
mesh of finite elements has to be redefined in a continuous or discontinuous
process, but in either case the problem of keeping track of the material points
of the c o n t i n u u m with their history arises.
REFERENCES
Contents
5.6.1 General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . 336
5.6.2 Isotropic VBO Model for Inelastic
Compressibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
5.6.3 Reduction to a Simplified, Isothermal,
Incompressible Form . . . . . . . . . . . . . . . . . . . . . . 343
5.6.4 The Determination of VBO Constants
from Constant Strain Rate Data . . . . . . . . . . . . 343
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
that "the current behavior of a material is determined by its current state and
the current loading conditions" (italics added by the present authors). A
properly designed specimen represents the material and serves as the
integrator of all the micromechanisms. From these responses the continuum
model has to be synthesized. It is clear that an experiment-based approach
captures the physics of material behavior; after all, acting micromechanisms
are deduced from similar, if not identical, tests.
The aim is to create an experiment-based, physical, small strain
model that can be exercised like a real, servo-controlled testing machine
with strain measurement on the gage section. A time integration program
for a system of stiff, ordinary differential equations [5] is the numerical
testing machine.
VBO has been used at low, high, and variable temperatures with
one basic formulation. A static recovery term becomes negligible for low
homologous temperature. Terms that are present for variable temperature
equal zero when the temperature is constant. Creep and plasticity are
not separately formulated. All material constants are allowed to vary
with temperature.
To efficiently utilize the available space, provide an overview, and have the
equations collected in one place, Boxes are used. A nomenclature listing,
Box 5.6.1, precedes the display of the coupled, nonlinear differential
equations in Box 5.6.2 for inelastic compressibility. Inelastic incompressibility
is introduced in Box 5.6.3, where a simplified tensorial and a uniaxial VBO are
derived from the general theory.
5.6.2 I S O T R O P I C V B O M O D E L FOR
INELASTIC COMPRESSIBILITY
The VBO formulation was started by Cernocky and Krempl [2], who
showed that the overstress dependence enabled the modeling of long-
time asymptotic solutions with a slope that can be negative, zero, or
positive. The asymptotic solution provides a means of modeling the
so-called flow stress region and has been very useful in modeling real
material behavior. This aspect had not been discussed by Malvern [26,27]
and Perzyna [28]. Krempl [13,14] has shown the capability of the over-
stress model to reproduce normal and "paradoxical" inelastic deformation
behaviors that were found in the literature and in specially performed
experiments [ 1, 12, 18, 20].
338 Krempl and Ho
.in
~0~g 0 Constants for normalization 1 / time
l~t--E/(1-~)
Identity No dimension
Time Time
( )a Deviatoric quantity
VBO is based on the standard linear solid [14, 17]. The spring in front of the
Kelvin element remains linear but the Kelvin element itself becomes nonlinear.
The viscosity of the dashpot is represented by a nonlinear, decreasing function
of the overstress. The "spring" of the Kelvin element has nonlinear and
hysteretic properties. Although the actual responses of the standard linear
solid and of VBO can be vastly different, some general properties remain the
same. The existence of long-time asymptotic solutions for constant loading
rate can be offered as an example. Also, in both models infinite time is
required to reach the equilibrium stress in a relaxation experiment.
Flow Law
d(.l+v _ m
v
(tr(~))l +
( l+r/
Ek[F/D]
rl (tr(a - g))I)
(~-g)- EkEr/D]
Y
viscosity function
~m
+ 0r (1)
~th
Invariants
F 2 = ((1 + ~/)2tr((o"- g)(o" - g)) + 012 - 2~/)(tr(a - g))2)/(1 + 2~/2)
= ~ + (~;)t~ + ~ ~- g r
~ k[r/D] A 7-/-fl--F
equilibrium elastic ~ /
stress rate hard. inelastic nrs
hardening "- Y 9
dynamic recovery
+ (1 - ~ ) f - R[~]g (3)
static recovery
~
A = Ac (Af - A)d) rate-dependent, complex forms possible
isotropic
stress rate
5.6 Compressible and Incompressible, VBO 341
(s)
- 2 Ek[ra/D] - 2 ra
q _ _ t2__
A = vir/E + (n(~r - g)/(Ek[F/D])) (13)
~ olE + ((,~- g)l(Ek[r/D]))
Uniaxial equations
e [F~l'~-g;r-,~-g (14)
gA
-f) + (1 - ~)f (15)
The flow law, Eq. 1, Box 5.6.2, consists of three parts: the elastic, the
inelastic, and the thermal strain rates, which are added to obtain the total true
strain rate. The elastic strain rate is given as a total time derivative to ensure a
path-independent elastic strain for variable temperature and temperature-
dependent material properties [21, 22]. Naturally, for isothermal conditions
342 Krempl and Ho
the terms containing temperature rate as a multiplier vanish. The inelastic rate
of deformation can be formulated using the viscosity function k[F/D] or the
flow function F[F/D], see Eqs. 2 and 10 for their interrelation. The overstress
invariant 1-', the effective inelastic strain rate (rate of deformation) q~ and the
effective equilibrium stress ~ are normalized to the uniaxial state of stress and
are given in Eqs. 2, 9, and 10. In the absence of the static recovery term, the
equilibrium stress evolves mostly in a rate-independent manner. The applied
stress must be different from the equilibrium stress to affect inelastic
deformation. The equilibrium stress can be thought of as a measure of the
strength of the defect obstacles that have to be overcome. The growth law for
the equilibrium stress g, Eq. 3, has elastic and inelastic hardening terms as
well as a dynamic recovery term. The last term, the static recovery term, plays
a significant role at high temperature and is zero at low temperature. The term
containing f is introduced in Eq. 3 to ensure the existence of the asymptotic,
long-time solution for any slope [16]. The growth law simulates the
hardening/recovery format attributed to Bailey/Orowan [4]. Note that only
this term contributes in a time-dependent manner. The growth law for the
kinematic stress is given in Eq. 4. The kinematic stress is the repository for
modeling the Bauschinger effect and for modeling the slope of the stress-strain
diagram at the maximum strain of interest. The constant inelastic Poisson's
ratio r/complements the elastic Poisson's ratio v. The actual, variable Poisson's
ratio see Eq. 13, can be easily calculated.
When modeling solid polymer deformation [1, 6, 17] inelastic compressi-
bility has to be accounted for. Following Lee and Krempl [21], who treated
the anisotropic case, the formulation of Eq. 1 was arrived at by Ho [6]. The
similarity of the expressions for the elastic and the inelastic strain rates is
obvious. For r / = 0.5 the usual forms are obtained and are given in Box 5.6.3
for a simplified version. The compressible solution may be applied to
cavitating, but otherwise incompressible, materials.
In Eq. 3 the equilibrium stress growth law is written in terms of stresslike
quantities. The formulation can also be given in terms of the strain rates by
using their respective definitions, [16]. The first term on the right causes a
m
nearly elastic growth with an initial slope of ~kE and establishes the quasi-
elastic region. The second term is needed for variable temperature [22]. The
next positive term represents the inelastic hardening, which is followed by the
dynamic recovery term.
The factor/~ in the dynamic recovery term of Eq. 3 and marked by nrs is
zero for normal VBO. It is the repository for modeling zero and negative rate
sensitivity and other unusual but important rate effects [7-9]. The modeling
of different rate effects is a rather unique capability of VBO.
The isotropic or rate-independent stress A primarily models cyclic
hardening/softening. The simple formulation of the growth law given in
5.6 Compressible and Incompressible, VBO 343
The model given in Box 5.6.2 can be simplified and reduced to the usual
inelastic incompressible, deviatoric formulation. It is further assumed that
no isotropic hardening takes place and that static recovery terms are not
operating. Only the equilibrium stress and the kinematic stress change. With
these simplifications VBO models viscoplasticity with kinematic type
hardening.
Starting with Box 5.6.2, the following simplifications are introduced:
9 Inelastic Poisson's ratio is set to 7 = 0 . 5 to model inelastic
incompressibility.
9 The equations are separated into hydrostatic and deviatoric parts.
9 The shape function ~ is reduced to a constant with the same name and
the same limits as stated in Box 5.6.1.
9 The flow function F and five other constants (A, D, E, Et, and ~) are
needed to describe the inelastic behavior with the simplified model
when fl is set equal to zero.
Following Majors [25], the simplified model has been proposed by
Maciucescu et al. [24] and has been used by (Tachibana and Krempl [30]) for
high homologous temperature applications. The simplified model is capable
of modeling nonlinear rate sensitivity in strain and stress-controlled loading,
creep, relaxation, the Bauschinger effect, and cyclic neutral behavior.
The simplified VBO is applied to test conditions where recovery effects are
negligible. Therefore, Eqs. 13-16 apply. Recent room temperature data by
Khan and Liang [10] on bcc alloys cover a wide range of strain rates.
Figure 5.6.1 shows stress-strain diagrams for a Ta-2.5 W alloy with strain rates
ranging from 10 -6 to 1 1/s. The high static strain rate data show typical
344 Krempl and Ho
bcc behavior. The stress-strain curves are nearly equidistant in the flow
stress region.
The elastic modulus E and the tangent modulus Et at the maximum strain
of interest can be directly obtained from the graph. For the determination of
the flow function the relationships derived from the asymptotic solution and
their interpretation are important, see Eqs. 10-14 of Krempl [16]. While the
model given in Box 5.6.3 is valid for every loading, the asymptotic solu-
tion applies when plastic flow is fully established, i.e., at strains ~ > 0.04 in
Figure 5.6.1.
The equilibrium stress g and the constant drag stress D have to be
determined together with the flow function F. For nonlinear problems
9i n "
a normalized formulation is desirable. Accordingly, F - e0F where P is
dimensionless and where e90i, is an arbitrary constant with dimension of
reciprocal time. Substitution into Eq. 14 yields k / k 0 - / ~ [ F / D ] where k i , =
~ ( 1 - Et/E) has been used and where the arbitrary s0 is the total counter-
part of %.'i"
In determining the overstress, the unique evolution of g in the asymptotic
region is factored in as well as the fact that the equilibrium curve is below the
slowest stress-strain curve. The finite time endpoint of a relaxation test started
at a strain ~ can be below the slowest stress-strain curve [19]. With these
guides the equilibrium stress is estimated.
Next the condition F I l l - 1 is imposed. From actual stress-strain curves
for various strain rates such as shown in Figure 5.6.1 the overstress at a given
700 : ............................. ;
,~ 400
100 o i vs I
| i : ] OIE-02 l/s
l I l l 0 IE-06 l/s
0.,, , ..... I ....................... I .... ; " '
Figure 5.6.1 The influence of strain rate on the stress-strain diagrams of a Ta-2.5W alloy at
ambient temperature. The symbols are selected points taken off the original stress-strain diagrams
in Figure 6 of Khan and Liang [10]. The thick lines are the numerical simulation of the influence
of strain rate. The thin lines, top at a strain rate of 1000 1/s and bottom for 10 -8 l/s, are
extrapolations to demonstrate that VBO can model a large range of strain rates.
5.6 Compressible and Incompressible, VBO 345
strain rate and a strain ~ in the flow stress region (~ > 0.04) is estimated. Here
the overstress for the strain rate of 1 1/s was found to be equal to 246 MPa.
These choices and the unity condition at the beginning of this paragraph
yield D = 246 MPa and k0 = 1 1/s. Knowing D, Et, and the stress, the isotropic
stress A can be easily calculated.
Since the strain rates cover several decades but stresses do not, log(k/k0) =
y is plotted as a function of the stress ratio F / D = x using an Excel trend line
analysis or equivalent. It yields, in the present case, a linear polynomial
approximation with R2=0.9969. The log-plot cannot be extended to the
strain rate origin. To satisfy F[0] = 0 we set F = g0(1 - Et/E) (F [F/D] - F[0])
where P is the function obtained from the trend line analysis that has all the
properties of F except that it is not exactly zero for zero argument. The
constants are listed in Table 5.6.1.
The value of ~ has to be determined next. Selecting a value and
numerically integrating the constitutive equation is a good procedure. To
avoid possible overshoots at the transition from quasi-elastic to inelastic
behavior, ~ < . is recommended. It is also possible to tailor ~ so that "yield
points" develop. Figure 5.6.1 shows such a yield point for the stress-strain
curve of 1000 1/s. Examples of experimentally observed overshoots are given
by Khan and Liang [10].
Numerical experiments using the data given in Table 5.6.1 were performed
and the results are plotted in Figure 5.6.1 together with the experimental data.
The correlation is very good.
The same calculation was repeated with A = 170 MPa and D = 266 MPa
with equally excellent results. There is no doubt that other values of A can be
found that would match the stress-strain data. It appears that the stress-strain
rate data are insufficient to determine the material constants of this "unified
constitutive law" uniquely.
Additional experiments of a different nature are needed to uniquely
determine A (or D) and @. Creep or relaxation tests are potential candidates.
Relaxation data are preferred since the strain rate range that can be obtained
in a single run is exceptionally high [23, p. 264]. The task is then to
determine both ~ and A so that the relaxation and the stress-strain data at
TABLE 5.6.1 VBO Material Data for Ta-2.5 W Alloy of Khan and Liang [10]
m
700500600
j !!!!!!!!!!!i
iiiiii !iiiiiiiiiiiiiiiiiiii : 0
i400 .....................
o
o !L
i
:
! o
......... =:i: o .................
300 ..... ~........... r................. ?.................. ~....................
200
100
0
0 0.05 0.1 0.15 0.2
True Strain
Figure 5.6.2 Numerical simulations of a repeated strain rate change experiment using the data
of Table 5.6.1. No strain rate history effect is modeled in the numerical and in the laboratory
experiments. The numerical simulations exhibit over- and undershoots, which Figure 15 of Khan
and Liang [10] does not. However, they have been observed in other laboratory experiments.
various strain rates are modeled. This can be done when such data
are available.
Numerical repeated strain rate change experiments are shown in
Figure 5.6.2. At the transition points over- and undershoots are seen which
are not found in the present data on Ta-2.5 W; see Figure 14 of Khan and
Liang [10]. Examples of overshoots are displayed in Figure 4 of the same
paper for Ta. Neither the experimental nor the numerical results show a strain
rate history effect.
REFERENCES
1. Bordonaro, C. M., and Krempl, E. (1992). The effect of strain rate on the deformation and
relaxation behavior of Nylon 6/6 at room temperature. Polymer Engineering and Science 32:
1066-1072.
2. Cernocky, E. P., and Krempl, E. (1979). A nonlinear uniaxial integral constitutive equation
incorporating rate effects, creep and relaxation. International Journal of Non-Linear Mechanics
14: 183-203.
3. Choi, S. H., and Krempl, E. (1993). Viscoplasticity Theory Based on Overstress: The Modeling
of Biaxial Hardening Using Irreversible Plastic Strain, Advances in Multiaxial Fatigue
San Francisco, American Society for Testing and Materials.
4. Gittus, J. (1975). Creep, Viscoelasticty and Creep-Rupture in Solids, New York: Halsted Press,
a Divison of John Wiley and Sons, Inc.
5. Hindmarsh, A. C. (1983). ODEpack, a Systematized Collection of ODE Solvers. Scientific
Computing. Amsterdam, North Holland: R. S. e. a. Stepleman.
6. Ho, K. (1998). Application of the Viscoplasticity Theory Based on Overstress to the Modeling
of Dynamic Strain Aging of Metals and to Solid Polymers, Specifically Nylon 66. PhD Thesis,
5.6 Compressible and Incompressible, VBO 347
25. Majors, P. S., and Krempl, E. (1994). The isotropic viscoplasticity theory based on overstress
applied to the modeling of modified 9Cr-lMo steel at 538C. Materials Science and Engineering
A186: 23-34.
26. Malvern, L. E. (1951). Quarterly of Applied Mathematics 8: 405.
27. Malvern, L. E. (1951). The propagation of longitudinal waves of plastic deformation in a bar
exhibiting a strain rate effect. Journal of Applied Mechanics 18: 203-208.
28. Perzyna, P (1963). The constitutive equations for rate sensitive plastic materials. Quarterly of
Applied Mathematics 20: 321-332.
29. Ruggles, M. B., and Krempl, E. (1990). The interaction of cyclic hardening and ratchetting for
AISI Type 304 stainless steel at room temperature - - I Experiments and II Modeling with the
viscoplasticity theory based on overstress. Journal of the Mechanics and Physics of Solids 38:
575-597.
30. Tachibana, Y., and Krempl, E. (1998). Modeling of high homologous temperature
deformation behavior using the viscoplasticity theory based on overstress (VBO): Part III
A simplified model. Journal of Engineering Materials and Technology 120: 193-196.
31. Tanaka, E. (1994). A non-proportionality parameter and a cyclic viscoplastic model taking
into account amplitude dependency and memory effects of isotropic hardening. European
Journal of Mechanics, A/Solids 13: 155-173.
SECTION 5.7
An Outline of the
Bodner-Partom (B-P) Unified
Constitutive Equations
for Elastic-Viscoplastic
Behavior
SOL R. BODNER
Technion-Israel Institute of Technology, Haifa 32000, Israel
Contents
5.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
5.7.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
5.7.3 Description of the Basic B-P Model . . . . . . . . . 350
5.7.4 Modifications of the Model . . . . . . . . . . . . . . . . . 353
5.7.5 Identification of the Material Parameters . . . . 353
5.7.6 Integration of Equations and Implementation
into Computer Programs . . . . . . . . . . . . . . . . . . . 355
5.7.7 Table of Material Parameters . . . . . . . . . . . . . . . 355
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
5.7.1 VALIDITY
5.7.2 F O R M U L A T I O N
where sij is the deviatoric stress, sij = erij- (1/3)akkaij, and 2 is a positive
scalar function of stress, the overall hardening variable, and temperature,
which can be treated implicitly.
c. Expressions for the strain rate components:
which is Hooke's Law in rate form; and the proposed kinetic equation for
inelastic deformation as a function of state quantities is
(4)
,~ - Do exp - -~ it,o.2SS,] j o'df
(6)
where ?12 and ~:12 are the engineering shear strain rate and stress.
The hardening variable Z consists of isotropic and directional components,
Z = ZI+ Z D, where Z ~ is due to resistance presumed to be uniformly
distributed throughout the volume and Z D arises primarily on the developed
slip planes of the materials and is therefore dependent on stress history and its
current value. Evolution equations for their development are
z (8)
352 Bodner
-- Vij(t) (9)
Z1
and
mxa -- M a
[
1--~- t~eff
r
) q]] (14)
where mla is the initial value of ml according to Eq. 12, ~eff is the effective
"O
(deviatoric) total strain rate, and eeff and q are additional material constants"
this generalization is applicable for copper (and probably aluminum and iron)
at very high strain rates, > 104 see-1 [6].
c. Representation of possible increase of isotropic hardening due to
nonproportional cyclic straining by the introduction of a measure of
nonproportionality in Eq. 7 [2].
d. Representation of possible changes in the evolution equation for isotropic
hardening due to repeated stress reversals, see Reference [7]. Note: repeated
reversed loading conditions with nonzero mean stress could lead to ratcheting
for some materials such as stainless steels; the method proposed by Ohno and
Wang [27] could be adopted to Eq. 9 for representation of that effect.
e. Introduction of continuum damage as a state variable [8] modification
of kinetic Eqs. 4-6 by
Z--~Z(1-co), 0_<co<l (15)
where co is a scalar load history dependent damage variable with a proposed
evolution equation that is a function of stress and damage.
5.7.5 IDENTIFICATION OF
THE MATERIAL PARAMETERS
where the Z i values are those derived from the equation with the factor
(indicated by * in Table 5.7.1). The other material parameters are not affected
by the factor.
5.7 B-P Unified Constitutive Equations 355
Material parameters obtained for the B-P formulation are available in the
literature. A representative listing is given in Table 5.7.1.
REFERENCES
1. Bodner, S. R., and Partom, Y. (1975). Constitutive equations for elastic-viscoplastic strain-
hardening materials. ASME J. Appl. Mech. 42: 385-389.
2. Bodner, S. R. (1987). Review of a unified elastic-viscoplastic theory, in Unified Constitutive
Equations for Creep and Plasticity, pp. 273-301. Miller, A. K., ed., London: Elsevier Applied
Science.
3. Chan, K. S., and Lindholm, U. S. (1990). Inelastic deformation under nonisothermal loading.
ASME J. Engng. Materials Techn. 112: 15-25.
4. Merzer, A., and Bodner, S. R. (1979). Analytical formulation of a rate and temperature
dependent stress-strain relation. ASME J. Engng. Materials Techn. 101: 254-257.
5. Khen, R., and Rubin, M. B. (1992). Analytical modelling of second order effects in large
deformation plasticity. Int. J. Solid Structures 29: 2235-2258.
6. Bodner, S. R., and Rubin, M. B. (1994). Modeling of hardening at very high strain rates.
J. Appl. Phys. 76(5): 2742-2747.
7. Bodner, S. R. (1991). Further development of a viscoplastic constitutive model for
high temperature applications, in High Temperature Constitutive Modeling Theory and
Application, pp. 175-184, Freed, A. D., and Walker, K. P., eds., New York: Amer. Soc. Mech.
Engin.
8. Bodner, S. R., and Chan, K. S. (1986). Modeling of continuum damage for application in
elastic-viscoplastic constitutive equations. Engng. Fract. Mechanics 25(5/6): 705-712.
9. Chan, K. S., Bodner, S. R., and Lindholm, U. S. (1988). Phenomenological modeling of
hardening and thermal recovery in metals. ASME J. Engng. Materials Techn. 110: 1-8.
10. Chan, K. S., Lindholm, U. S., Bodner, S. R., and Walker, K. P. (1989). High temperature
inelastic deformation under uniaxial loading: Theory and experiment. ASME J. Engng.
Materials Techn. 111: 345-353.
11. Rowley, M. A., and Thornton, E. A. (1996). Constitutive modeling of the visco-plastic
response of Hastelloy-X and aluminum alloy 8009. ASME J. Engng. Materials Tech. 118:
19-27.
12. Mahnken, R., and Stein, E. (1996). Parameter identification for viscoplastic models based on
analytical derivatives of a least-squares functional and stability investigations. Int. J. Plasticity
12(4): 451-479.
13. Fossum, A. E (1997). Parameter estimation for an internal variable model using nonlinear
optimization and analytical/numerical response sensitivities. ASME J. Engng. Materials Tech.
119: 337-345.
14. Tanaka, T. G., and Miller A. K. (1988). Development of a method for integrating time-
dependent constitutive equations with large, small or negative strain rate sensitivity. Int.
J. Numer. Methods Eng. 26: 2457-2485.
15. Rubin, M. B. (1989). A time integration procedure for large plastic deformation in elastic-
viscoplastic metals. J. Math. and Physics (ZAMP), 40: 846-871.
16. Cook, W. H., Rajendran, A. M., and Grove, D. J. (1992). An efficient numerical
implementation of the Bodner-Partom model in the EPIC-2 code. Eng. Fract. Mechs. 41(5):
607-623.
17. Li, K., and Sharpe Jr., W. N. (1996). Viscoplastic behavior of a notch root at 650~ ISDG
measurement and finite element modeling. ASME J. Engng. Materials Tech. 118: 88-93.
18. Zeng, H., and Sharpe, W. N. (1997). Biaxial creep strains at notch roots Measurement and
modeling. ASME J. Engng. Materials Techn. 119: 46-50.
19. Dexter, R.J., Chan, K. S., and Couts, W. H. (1991). Elastic-viscoplastic finite element analysis
of a forging die. Int. J. Mech. Sci. 33: 659-674.
5.7 B-P Unified Constitutive Equations 357
20. Zhu, Y. u and Cescotto, S. (1991). The finite element prediction of ductile fracture initiation
in dynamic metal-forming processes. J. Physique III, 1.
21. Nicholas, T., Kroupa, J. L. and Neu, R. W. (1993). Analysis of a [00/90 ~ metal matrix
composite under thermomechanical fatigue loading. Composites Engineering, 3: 675-689.
22. Senchenkov, I. K., and Tabieva, G. A. (1996). Determination of the parameters of the Bodner-
Partom model for thermoviscoplastic deformation of materials. Int. Appl. Mechs. 32(2):
132-139. (Translated from Prikladnaya Mekhanika 32(2), 64-72, Feb. 1996.)
23. Skipor, A. E, Harren, S. V., and Botsis J. (1996). On the constitutive response of 63/37 Sn/Pb
eutectic solder. ASME J. Engng. Materials Tech. 118: 1-11.
24. Rajendran, A. M., Bless, S. J., and Dawicke, D. S. (1986). Evaluation of Bodner-Partom model
parameters at high strain rates. ASME J. Engng. Materials Techn. 108: 75-80.
25. Dexter, R. J., and Chan, K. S. (1990). Viscoplastic characterization of A533B steel at high
strain rates. ASME J. Pressure Vessel Techn. 112: 218-224.
26. Bodner, S. R., and Lindenfeld, A. (1995). Constitutive modelling of the stored energy of cold
work under cyclic loading. Eur. J. Mech. A/Solids 14(3): 333-348.
27. Ohno, N., and Wang, J. D. (1993). Kinematic hardening rules with critical state of dynamic
recovery, Part I: Formulation and basic features for ratchetting behavior, Part II: Application
to experiments of ratchetting behavior. Int. J. Plasticity 9(3): 375-403.
28. Rajendran, A. M., and Grove, D. J. (1987). Bodner-Partom viscoplastic model in STEALTH
finite difference code. AFWAL-TR-86-4098, Materials Laboratory, WPAFB, OH, 45433.
29. Bodner, S. R., and Rajendran, A. M. (1996). On the strain rate and temperature dependence of
hardening of copper, Proc. of the Conf. of the Amer. Physical Society, Topical Group on Shock
Compression of Condensed Matter, Seattle, Washington (1995), AIP Press, pp. 499-502.
30. Bodner, S. R. (2000). Unified plasticity: An engineering approach, www.eJournal-of-
mechanics.org
SECTION 5.8
Unified Model of Cyclic
Viscoplasticity Based on
the Nonlinear Kinematic
Hardening Rule
j. L. CHABOCHE
O.N.E.R.A., DMSE, BP 72, 92322 Ch~tillon Cedex, France and LASMIS,
Troyes University of Technology, BP 2060, 10010 Troyes Cedex, France
Contents
5.8.1 Domain of Application . . . . . . . . . . . . . . . . . . . . . 358
5.8.2 Formulation of the Model . . . . . . . . . . . . . . . . . . 359
5.8.3 Description of the Model . . . . . . . . . . . . . . . . . . . 360
5.8.3.1 Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
5.8.4 Determination of the Parameters . . . . . . . . . . . 363
5.8.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 365
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
These equations have been developed and applied essentially for metals
and alloys, even though there are some capabilities to also model polymers
through the limit case of a nonlinear viscoelastic model [2]. The domain of
validity covers the whole range of temperatures between room temperature
and very high temperatures, at least for situations where the material can be
considered stable. Microstructural evolutions (phase changes, precipitations,
aging) are not considered in the present article.
The presented constitutive model can be exploited for monotonic or cyclic
loading conditions or for more complex situations. Introducing static
recovery effects at high temperature allows us to correctly describe pure
relaxation and pure creep behaviors (including the secondary creep). The
only aspects not covered here concern the special overhardening effects
encountered under cyclic nonproportional loadings and the plastic strain
range memorization effects that can take place in some metals and alloys that
have a low stacking fault energy. These effects need additional variables and
models [3, 4].
the conjugate force R, the variation of the yield stress. The possibility for a
drag stress evolution will also be considered for isotropic hardening.
Therefore, kinematic hardening corresponds to a translation of the elastic
domain in the stress space, though isotropic hardening corresponds to a
change in its size.
Each hardening variable obeys a similar evolution equation, within an
hardening-dynamic recovery-static recovery format, represented formally for
the variable a:
da - h(... ) dep - r D(... ) a dep - r s(... ) a dt (I)
The first term is the direct hardening associated with the plastic strain
increment (and the corresponding increase of "obstacles" with the dislocation
density increase), and the second one is the dynamic recovery effect, which is
proportional to the variable a itself and to the plastic strain increment. This
second term globally represents the annihilations of dislocations by cross slip,
that take place without the influence of thermal activation. The last term, the
static recovery, needs time to take place. It is thermally activated (much more
important at high temperature) and represents rearrangements of dislocation
microstructures by climbing mechanisms (and also possible recrystallisations).
All equations are summarized in Table 5.8.1, on the left for their general
anisotropic form, on the right in the particular case of uniaxial tension-
compression. They are written here for a constant temperature. The
temperature dependency is discussed in Section 5.8.4. The different aspects
and functions of the model are presented successively:
stresses X i and yield stress change R derive from this energy.-In the
isotropic case, we have N - 3Ia, where I a is the fourth-rank identity
tensor.
9 The yield surface is defined by Hill's criterion, with the generalized norm
][ a ]]n - (a" H" a) 1/2, which reduces to the von Mises yield criterion in
the isotropic case, with II a I ] - ( 3 ~ . ~)1/2, where ~ - a gL Tr a ~I is the
_
deviator of a.
,"4
Free energy:
8 9 Ci ~ i "N :~ i + 89bQ r2 ~-,i Ci~ -+- 1 bQr 2
Yield surface:
f-I~-xll.-R-k_< O f= a-X -R-k<_O
D (fln+l
n----n
- -+ i + fin + 1 \ 7 6 /
Plastic strain rate:
~. ( ~ - x)
~p =/5 S i g n ( a - X)
e2p-Pll~_xi H
P - II ~p ,-,-~ p= e.p
Back stresses:
x = ~2~ c~ ~'~i
~, = (x,)~ - c,<~(x,) r: x,
Isotropic hardening:
following text). One finds the plastic strain rate modulus/~ by deriving f~
in terms of f ' p - 0~2/c9f. A viscoplastic potential with two additive
terms is also mentioned, with two exponents (fl > 1), that could be
useful to limit the rate dependency in the large rate regime. The
normality rule then gives the three expressions for the viscoplastic strain
rate ~p. It is also shown that i b - ]]~plIH-~.
9 The back stress, used to translate the elastic domain (and the
equipotentials) in the stress space, is the sum of the individual ones:
o" m
Xi + [k + R ( r ) + D(r)l~pl 1/"] Sign(ip) (2)
i
5.8 Unified Model of Cyclic Viscoplasticity 363
The model is designed to be fairly general for both monotonic and cyclic
conditions at low or high temperatures. There are three main aspects of the
model to be determined successively: (1) the rate-independent response
(an advantage of this unified model is that it is applicable when not
considering the strain rate effect), (2) the viscoplastic response (but without
the static recovery), and finally, (3) the static recovery effects. In each case one
can separate between initial (monotonic) and stabilized cyclic conditions.
The test data can be chosen with great flexibility, depending of the set of
influence we try to determine. Clearly, if we want a model to be used in cyclic
conditions, we need cyclic tests. Obviously, if we want the effect of strain rate
(viscoplastic model), we need tests where the strain rate has varied by a large
amount (they can be creep or relaxation for monotonic as well as cyclic
conditions). Clearly also, if we want to identify static recovery effects, we need
long-duration tests at high temperature (creep or relaxation or recovery tests).
364 Chaboche
V x Ci Ae v
Aa _ k* + Q + Zi_,
/ - - t a n h 7i ~ (3)
2 " 7i
Material T C1 71 C2 72 b Q ax k*
Material T n K k
material is not necessarily representative of the true situation. Very often the
material parameters should be depending on the considered application. The
choice of the various functions and the parameter values should be
appropriated with the range considered for the application: temperature
domain, small or significant strains, monotonic or cyclic, strain rate domain,
loadings with long holds or not, etc. Therefore, one should remember that the
use without caution of a set of parameters given in the literature can lead to
important misinterpretations. Tables 5.8.2 and 5.8.3 give some determined
values, to be treated as examples.
REFERENCES
1. Chaboche, J. L. (1977). Sur l'utilisation des variables d'~tat interne pour la description de la
viscoplasticit~ cyclique avec endommagement, in Probl~.mes Non Lin~aires de M~canique,
pp. 137-159. Symposium Franco-Polonais de Rh~ologie et M~canique, Cracovie.
2. Chaboche, J. L. (1997). Thermodynamic formulation of constitutive equations and application
to the viscoplasticity and viscoplasticity of metals and polymers. Int. J. Solids Structures
34(18): 2239-2254.
3. Chaboche, J. L., Dang-Van, K., and Cordier, G. (1979). Modelization of the strain memory
effect on the cyclic hardening of 316 stainless steel. Division L, Berlin, SMIRT 5.
4. Lemaitre, J., and Chaboche, J. L. (1985). M~canique des Mat~riaux Solides, Paris: Dunod.
5. Chaboche, J. L. (1996). Unified cyclic viscoplastic constitutive equations: Development,
capabilities and thermodynamic framework, in Unified Constitutive Laws of Plastic Deformation,
pp. 1-68, Krauss, A. S., and Krauss, K., eds., Academic Press.
6. Marquis, D. (1979). Etude th~orique et verification exp~rimentale d'un mod~.le de plasticit~
cyclique. Th~se de 3~me Cycle, Universit~ Pierre et Marie Curie, Paris 6.
7. Chaboche, J. L., and Cailletaud, G. (1996). Integration methods for complex plastic
constitutive equations. Comput. Methods Appl. Mech. Engrg. 133: 125-155.
SECTION 5.9
A Model of
Nonproportional
Cyclic Viscoplasticity
EIICHI TANAKA
Department of Mechano-Informatics and Systems, Graduate School of Engineering,
Nagoya University, Furo-cho, Chikusa-ku, Nagoya, 464-8603 Japan
Contents
5.9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
5.9.2 Formulation of a Model . . . . . . . . . . . . . . . . . 369
5.9.2.1 Fundamental Assumptions . . . . . . . . 369
5.9.2.2 Constitutive Equation of Inelastic
Strain Rate . . . . . . . . . . . . . . . . . . . . . . . 370
5.9.2.3 Evolution Equations of Kinematic
Hardening Variables . . . . . . . . . . . . . . 370
5.9.2.4 Structural Tensor and
Nonproportionality Parameter . . . . . 371
5.9.2.5 Description of Amplitude
Dependence of Cyclic Hardening.. 371
5.9.2.6 Evolution Equations of Isotropic
Hardening Variable . . . . . . . . . . . . . . . 372
5.9.3 Identification of Material Constants and
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
5.9.3.1 Identification by Use of Analytical
Expressions of the Model . . . . . . . . . 373
5.9.3.2 Identification by Numerical
Simulations of the Model . . . . . . . . . 375
5.9.3.3 Examples of Material Constants
and Functions . . . . . . . . . . . . . . . . . . . . 376
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 76
5.9.1 INTRODUCTION
5.9.2.1 FUNDAMENTALASSUMPTIONS
(1)
P5 - 2p31/ x/3
Based on the viscoplastic model [1], an inelastic strain rate t' and its
magnitude/5 are expressed by
~, _ p (s - x) (3)
Is-xl
where S and X are the vectors related to the deviatoric stress tensor and the
kinematic hardening variable, and Q is the isotropic hardening variable.
The k, K, and n are material constants. The superposed dot on a variable
indicates the material time derivative, and the symbols ] ] and ( ) denote the
magnitude of a vector and the Macauley bracket defined by
x if x > O (5)
(x)- 0 if x < O
In this model, the nonlinear kinematic hardening rule [3] is adopted. The rate
of X is represented by
- X1 + X2 + X3 (6)
/tr(CXC) - uoCXCu
A-- V ~riC-X~ , (0<__A<I) (12)
where the symbol (tr) and the superscript (T) indicate the trace and the
transpose of a tensor, and the symbol (o) expresses the inner product of
vectors. The component expression of A is given by
_ /C~C~ - u~C~C~u~
(0_~A_~ 1) (13)
A V
This variable always takes the value zero in the case of proportional cycles,
and is approximately l / v / 2 in the case of the nonproportional cycles with a
circular strain path.
describes the center of the translation range of the inelastic strain P, and the
relevant evolution equation is represented by
~I = r v ( P - r)l 6 (14)
where ry is a material constant. For example, in the case of uniaxial cycles of a
constant strain amplitude with nonzero mean strain (the case of cyclic
relaxation), the variable Y moves gradually from the initial location (usually
the origin of the inelastic strain space) to the center of the inelastic strain
range.
The variable R to describe the mean radius of a cyclic strain path is
defined by
R = [ P - r[ (15)
In the case of circular cycles of amplitude A P / 2 , R is almost equal to
the AP/2.
where d/-/and ds are the material constants describing the rates of hardening
and softening, respectively.
This model has 14 material constants k, K, n, 6ll, 612, a3, Cl, C2, C3, di-i, ds, CR, rr,
co, and two material functions qe(R) and qN(R). These constants and functions
are identified by using analytical expressions and numerical simulations of the
model. In the following, the vector component in uniaxial cases is represented
by the corresponding lightface character.
s - x + Q + k + Kf"~/" (20)
In this equation, the rate effects are induced by the term KP 1/". Thus the
values of K and n are evaluated by comparing the stress values at the equal
inelastic strain value in the stress-inelastic strain curves at several constant
strain rates. The value of k is evaluated as the stress at P = 0 in the
(S - KP1/,) versus P curve.
The material constants of the kinematic hardening variables are
determined in the following. The linear hardening part in the stress-inelastic
strain curve of monotonic tension is first assumed to be approximated by
X3 + Q = bP (21)
The constant b is easily determined from the slope of the linear part. Then,
we have
X 1 + X 2 -- S - (bP + k + KP 1/n) (22)
The terms on the right-hand side are evaluated by use of the stress in tension
tests and the material constants identified previously, and the variables X1 and
X2 are represented by
Xi = a/{ 1 - exp(-cie)} (i = 1, 2) (23)
The constants al, a2, Cl, and c2 are estimated by fitting the value of the right-
hand side of Eq. 22 by Eq. 23.
3 74 Tanaka
In this case, the stress amplitude AS~2 of circular cycles of inelastic strain
amplitude AP/2 with zero mean inelastic strain is represented by
(AS/2)2_ aicike/2
~=1 1 + (<AP/2) 2 + bkP/2
+ + k+ (25)
1 + (<AP/2) 2
where Qc is the saturated value of the isotropic hardening variable for the
circular cycles. The material constants in Eq. 25 are already known, and thus
the function value of Qc(AP/2) is evaluated by use of AS~2 obtained from the
experiments. Furthermore, the shape of AS~2 versus P curve is mainly
governed by the evolution of the isotropic hardening variable. Since Eq. 19
gives the analytical expression
~L -- ~H
cR = Qm x -- QH (27)
In this case, ~max = Qc(AP1/2) and QI-I= Qc(AP2/2), and the value of
Qz.- QI-I is the difference between the two saturated stress amplitudes of
the circular cycles of AP2/2 with and without the preceding cycles of AP1/2.
The constant ds is determined from the condition that the analytical
expression for Eq. 19 for the softening, i.e.,
describes the AS~2 versus P curve in the cyclic softening process of amplitude
decrease experiments. In this equation, P0 and Qc(AP1/2) are the values of the
accumulated inelastic strain and the isotropic hardening variable at the end of
the preceding cycles.
5.9 A Model of Nonproportional Cyclic Viscoplasticity 375
The remaining constants rr, Cc, a3, c3 and the two functions qp(R) and qN(R)
are determined by performing the numerical simulations of the model. First
the value of ry is estimated by the condition that the transient behavior of Y
obtained from the simulation of Eq. 14 for the uniaxial cycles with nonzero
mean inelastic strain is similar to the resultant cyclic relaxation behavior.
Next, the assumption of the function value qp(R) and the use of the linear
hardening law (Eq. 24), together with the material constants identified
previously, enable the simulation of uniaxial cycles by the constitutive model.
Hence, by assuming the provisional relation qe(aP/2)=Q(AP/2) and by
comparing the saturated stress amplitude versus inelastic strain amplitude
relationship with the corresponding experimental results, we can obtain the
better estimate of the function qp(R). The repetition of this procedure enables
us to identify the material function qp(R). By the use of this function and the
Qr for circular cycles, the other material function qN(R) is expressed by
Then the value of the right-hand side can be evaluated by using the
experimental value of stress S and the values of k + KP 1/n and X1 + X2
identified previously. By using the analytical expression of R, i.e.,
R = { 1 - e x p ( - r y P ) }/ry (31)
and by the numerical integration of Eqs. 16-19, the value Q of the isotropic
hardening variable in Eq. 30 can be evaluated, and the relation between X3
and inelastic strain P is determined from Eq. 30. The constants a3 and c3 are
determined by the condition that the analytical expression of X3 that is given
as i = 3 in Eq. 23 describes the preceding relation.
Finally, the constant cc is determined by the simulation of nonproportional
cycles such as the cruciform cycles that show intermediate hardening between
the proportional and the circular cycles. Since all constants and functions
except cc have already been identified, we can adjust the value of cc by
comparing the simulation results of the nonproportional cycles with the
saturated stress amplitude of the corresponding experimental results.
3 76 Tanaka
REFERENCES
1. Chaboche, J. L., and Rousselier, G. (1983). On the plastic and viscoplastic constitutive
equations. Part 1: Rules developed with internal variables concept. Trans. ASME, J. Press. Vessel
Technol. 105: 153.
2. Ilyushin, A. A. (1963). Plasticity, Moscow: Izd. Akad. Nauk (in Russian).
3. Armstrong, P. J., and Frederick, C. O. (1966). A mathematical representation of the multiaxial
Bauschinger effects. CEGB. Report, RD/B/N731, Berkeley Nuclear Laboratories.
4. Tanaka, E. (1994). A nonproportionality parameter and a cyclic viscoplastic constitutive model
taking into account amplitude dependences and memory effects of isotropic hardening.
European J. Mech., A/Solids 13: 155.
5. Tanaka, E., Murakami, S., and Ooka, M. (1985). Effects of plastic strain amplitudes on non-
proportional cyclic plasticity. Acta Mechanica 57: 167.
6. Tanaka, E., Murakami, S., and Ooka, M. (1985). Effects of strain path shapes on non-
proportional cyclic plasticity. J. Mech. Phys. Solids 33: 559.
7. Ohmi, Y., Tanaka, E., Murakami, S., Jincho, M., and Suzuki, T. (1995). Constitutive modeling
of proportional/nonproportional cyclic plasticity for type 316 stainless steel applicable to a
wide temperature range. Material Science Research International 1 (4): 247.
SECTION 5.10
Rate-Dependent Elastoplastic
Constitutive Relations
FERNAND ELLYIN
Department of Mechanical Engineering, University of Alberta, Edmonton, AB, Canada
Contents
5.10.1 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
5.10.2 Rate-Dependent Constitutive Model . . . . . . . 378
5.10.2.1 Stress-Strain Relation . . . . . . . . . . . . . . 379
5.10.2.2 Evolution of Centers of the Yield
and Memory Surfaces . . . . . . . . . . . . . 380
5.10.3 Numerical Implementation . . . . . . . . . . . . . . . . 382
5.10.4 Illustrative Examples . . . . . . . . . . . . . . . . . . . . . 383
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
5.10.1 BACKGROUND
A number of engineering alloys, such as type 304 and 316 stainless steels and
high-strength titanium alloys, exhibit rate-dependent behavior even at
ambient temperature; see Ellyin [2], who provides examples and references
to experimental data. The main manifestations of rate dependency are loading
rate sensitivity, creep, relaxation, and creep-plasticity interaction. A con-
stitutive relation for rate-dependent materials, therefore, should be able to
simulate the aforementioned behavior.
Constitutive models in which all aspects of inelastic deformation such as
plasticity, creep, and recovery are treated by one set of equations are generally
referred to as "unified models." Examples of this type of constitutive relation
are given in this chapter by a number of contributors, and an interested reader
is encouraged to consult them for details. There is, however, experimental
evidence that the effect of prior deformation on the subsequent creep or
plastic deformation is quite different. For example, a plastic prestrain has a
greater contribution to the creep hardening than the same amount of creep
prestrain [5]. This type of distinction cannot be accommodated by a unified
creep-plasticity model, since in these models creep and plastic strains are not
separable from each other.
The constitutive model to be described here is of a coupled nature, in the
sense that the effect of prior creep on the subsequent plastic deformation is
incorporated in the rate-dependent elastic-plastic constitutive relation.
Similarly, the influence of plastic prestrain on the subsequent creep
deformation is taken into account. Thus the framework for this constitutive
model is based on the concept that any loading sequence can be predicted by
two separate but coupled models. The rate-dependent elastoplastic consti ~.,-
tive model for the creep deformation is given elsewhere [6, 7], and an
interested reader is encouraged to consult these references.
5.10.2 RATE-DEPENDENT
CONSTITUTIVE MODEL
~y 3 _ q2
-- --S" S (~eq, lp) -- 0 (1)
2
in which g = 8 - 1/3 tr(8)l, and er = d - 0~. The 9 and q specify the center
and radius of the yield surface. The equivalent strain rate,/;eq - - (2/34- 4) 1/2
with 4 - e - 1/3 tr(e)l, and le - f ( 2 / 3 deP:deP) 1/2, is the accumulated plastic
strain length. Note that herein bold letters indicate tensorial quantity.
The evolution rule of the size of the yield surface is determined from
cgq cgq
dq - 0~eq d~eq q- -~p dlp (2)
where geq'0iS a reference equivalent strain rate, usually taken to be the slowest
one in the loading history. The accumulated plastic strain length, is used tolp,
describe cyclic strain hardening or softening phenomenon [2].
The stress memory surface, ~b~, is related to the maximum equivalent
stress, ~ e q - ( 3 / 2 s " S) 1/2, experienced by the material during its past
loading history. It is expressed by
3
~r~ -- ~ S " ~ -- R2(~ -- 0 (4)
in which g - ~ - 1~with 1/denoting the center and R the radius of the current
memory surface.
The evolution rules for the center of the yield surface, 0~, and that of the
memory surface,//, will be described later on.
5.10.2.1 STRESS-STRAINRELATION
The total strain rate is decomposed into its elastic and plastic parts, i.e.,
~=g+~p (5)
where
i~ 1
-- ~ [(1 + v)6- - v tr(d)l] (6)
Ofy(~gfy
/~P -- g O-~-a\ 0 ~ " d
) (7)
with
1(1 1)
g-~qTq2 ~ - and fy-3-g'g2 (8)
In the preceding, Et is the current tangent modulus, E t - - Et(o'eq , tTeq, lp), which
is both rate- and history-dependent, similar to q in Eq. 3.
Inverting Eqs. 5-7, the stress rate is given by
E lol+ lol- g-g ~ (9)
~ - 1+ ~ 1 - 2~ [(1 + ~)/E] + q
Depending on the relative position of the current stress point with respect
to the yield and memory surfaces, three loading regimes are distinguished:
(i) elastic loading, (ii) monotonic plastic loading, and (iii) plastic reloading.
380 Ellyin
For the monotonic loading regime, the evolution rule for the center of the
yield surface is given by
O~ : / ~ ( a lim -- a y) (11)
and
o.li m ~ Rlim (o.li m _ ~g) (12)
q
where a y is the current stress point which is on the yield surface, and Rlim is a
constant depicting the maximum limit of the stress memory surface radius.
When Rlim>~q, then one approaches Ziegler's rule in which ~ll(~ry - ~ ) .
The value of Et in Eq. 8 is calculated from a family of strain rate-dependent
stress-strain curves, based on the current equivalent stress value and strain
rate. This will be explained later on. For the plastic reloading, the evolution of
5.10 Rate-Dependent Elastoplastic Constitutive Relations 381
where trm is a point on the memory surface whose exterior normal is parallel
to the normal at point try (see Fig. 5.10.1)"
R_
trm _ --,,,(try _ ~) (14)
q
The calculation of the tangent modulus, Et, requires attention for this loading
case. It is related to the ratio of two distances between three stress points,
namely, the stress at which plastic reloading took place (point C in
Fig. 5.10.1), the current stress point tr y and tr", determined according to
Eq. 13. For any point in the stress space, we define a ratio,
r - - -- (15)
82
where 61 is the distance measured from the current stress point, try (point D in
Fig. 5.10.1), to the corresponding point on the memory surface, trm (point E
in the same figure), and 82 is the distance from the point of onset of reversed
plastic flow (point C) to the current stress point, trY. The distance between
400 -
memorysurface
f
200 -
A
0
(2.
ZE
O .... i
-2oo -! initialyield ~:
& memorysurfaces
-400 t I i
-4O0 -200 0 200 400
(MPo)
FIGURE 5.10.1 Schematic representation of yield and memory surfaces for monotonic and
reversed plastic loading.
382 Ellyin
two points (1) and (2) in the stress space is calculated from
d - [((s) - (1)).((2)_ (1))]1/2 (16)
where(~ ) and (s2) are the deviatoric stress values at the two points.
Upon the determination of fi~ and c~2, the r value is calculated from Eq. 15.
Then an equivalent stress corresponding to point D is determined from
O'eq = (O'eq,max-~ rq)/(1 + r) (17)
This is the value at which the tangent modulus is calculated from the uniaxial
stress-strain curve at the current value of the strain rate. This procedure for
calculating the tangent modulus during reversed loading has several
advantages in comparison to previously proposed methods [1]. An accurate
determination of tangent modulus is of considerable importance in cyclic
loading and strain energy calculation.
For a monotonic loading, the center of the memory surface remains fixed;
i.e., ~ - 0. However, in the case of cyclic loading with a mean stress, the
evolution rule of the center of the memory surface is given by
0p
--= ~(a mean - fl) (18)
cole
w h e r e o"mean is defined as the geometric center of the cyclic stress path in the
stress space, i.e.,
~m~.n =
it+T /t+T
~ dl dl (19)
J t
where T is the period of cyclic loading and dl is the differential length of
the curve. Note that Eq. 17 is applied only during unloading case where the
radius of the memory surface does not change.
In addition to the transient hardening during cyclic loading, there is an
extra hardening due to nonproportional loading; see Ellyin [2], where
procedure for its determination is explained.
4ool 8.3X10-*
3OO
8 . 3 X I 0 -s
200
"9 8 . 3 X I 0 -s
C/) 9 lw
---,. _Mode!Prediction
a)
0,/. I
G C~-} . . . . . . . . . . ~ . f, r
o.'~S o.~5 ' o"o C~Po)
FIGURE 5.10.3 Biaxial stress-strain response for the first 10 cycles at a fast strain rate 4 x 10 -3
s -1. a. Strain path. b. Test results: (1) axial stress vs. axial strain, (2) tangential stress vs. tangential
strain, (3) axial stress-tangential stress trajectory, c. Model predictions [3].
5.10 Rate-Dependent Elastoplastic Constitutive Relations 385
F~ O
e~ O
e~ 0G
e~ e~
O
G
~ • ~
\
I
•
e~
ue~
eN
O
ce~ G O
o
o
o
.~
o
O O
ee~
~t" 00
o c5~
o O
o
e~ O
~" 00 v~
386 Ellyin
p r e s s u r e ( c o n s t a n t e x t e r n a l a n d cyclic i n t e r n a l p r e s s u r e ) . T h e axial
a n d t a n g e n t i a l strains (ea, et) w e r e c o n t r o l l e d , a n d t h e y v a r i e d in a
n o n p r o p o r t i o n a l m a n n e r in a s q u a r e d i a m o n d p a t t e r n as s h o w n in F i g u r e
5.10.3a. T h e biaxial s t r e s s - s t r a i n r e s p o n s e a n d the stress t r a j e c t o r y for the first
ten cycles are s h o w n in the figure for a s t r a i n rate of keq - 4 x 10 -3 s -1. It is
s e e n t h a t for this fairly c o m p l i c a t e d l o a d i n g , the m o d e l p r e d i c t i o n is in v e r y
g o o d a g r e e m e n t w i t h the e x p e r i m e n t a l results.
T h e m a t e r i a l p r o p e r t i e s for this type 3 0 4 stainless steel w e r e [3]
E -- 196,000 MPa, v -- 0.25, q~nit _ 75.7 MPa, q~t _ 122 MPa, and
qinit(~:eq) -- q0init[l+Cll~176 w i t h C1 - 0.153 a n d geq'0_ 6 • 10 -5 S-1.
The superscript "init" and "st" refer to the virgin and stable cyclic values of the
cyclic stress-strain curves. The tangent modulus versus effective stress for the
initial stress-strain curve at the reference strain rate is given in Table 5.10.1.
REFERENCES
1. Ellyin, E (1984). An anisotropic hardening rule for elastoplastic solids based on experimental
observations. ASME J. Appl. Mech. 56: 499-507.
2. Ellyin, E (1997). Fatigue Damage, Crack Growth and Life Prediction, London: Chapman & Hall.
3. Ellyin, E, Xia, Z., and Sasaski, K. (1993). Effect of rate and rate history on plastic deformation:
Experiments and constitutive modeling. Int. J. Plasticity 9: 951-959.
4. Ellyin, E, Xia, Z., and Wu, J. (1993). A new elastoplastic constitutive model inserted into user-
supplied material model of ADINA. J. Computers Struct. 10: 283-294.
5. Kawai, M., and Ohashi, Y. (1986). Creep-plasticity interaction of austenitic stainless steels at
elevated temperature. Proc. Int. Conf. On Creep, April 1986, Tokyo, Japan, pp. 454-464.
6. Xia, z., and Ellyin, E (1991). A rate-dependent inelastic constitutive model, Part II: Creep
deformation including prior plastic strain effects. ASMEJ. Engng. Mater. Technol. 113: 324-328.
7. Xia, Z., and Ellyin, E (1993). An experimental study on the effect of prior plastic straining on
creep behavior of 304 stainless steel. ASME J. Engng. Mater. Technol. 115: 200-203.
SECTION 5.11
Physically Based Rate-and
Temperature-Dependent
Constitutive Models
for Metals
SIA NEMAT-NASSER
Center of Excellence for Advanced Materials, Department of Mechanical and
Aerospace Engineering, University of California, San Diego, California
Contents
5.11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
5.11.2 Model Description . . . . . . . . . . . . . . . . . . . . . . . . 388
5.11.3 Athermal Stress Component, Za . . . . . . . . . . . 388
5.11.4 Viscous-Drag Component, ra . . . . . . . . . . . . . . 389
5.11.5 Thermally Activated Component, ~* . . . . . . 391
5.11.6 Three-Dimensional Model . . . . . . . . . . . . . . . . . 396
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
5.11.1 INTRODUCTION
5 . 1 1 . 3 A T H E R M A L S T R E S S C O M P O N E N T , Za
The athermal part, Za, of the flow stress, z, is independent of the current
value of the strain rate, ~. The temperature effect on Za is only through
the temperature dependence of the elastic moduli, especially the shear
modulus, #(T) [8]. Linear elasticity suggests that Za should be proportional
5.11 Physically Based Rate- and Temperature-Dependent Constitutive Models 389
to #(T). Hence,
= g(p, (2)
where d6 is the average grain size, the dots stand for parameters associated
with other impurities, and #0 is a reference value of the shear modulus. In a
general loading, the strain 7 represents the effective plastic strain that is a
monotonically increasing quantity in plastic deformation. In the present case,
7 defines the loading path in a uniaxial-stress deformation mode, and is also a
monotonically increasing quantity, since 9 > 0 (by definition, the strain rate is
viewed as positive even in uniaxial compression tests). Therefore, it may be
used as a load parameter to define the variation of the dislocation density, the
average grain size, and other parameters which affect "ca, i.e.,
where ao, al, and n are free parameters which must be fixed experimentally.
At high strain rates, ao may be neglected; i.e., ao ~ 0.
1400
AL-6XN, 7 = 10%
1200
.,,--,.
1000
9 800
- 500Is
Q _
E 600
400 - :iiiiii i i i i i i i i i i i i
200 i | i | ! i | | | i | | i i I i i i i I i i i i I i I i i
FIGURE 5.11.1
"Cd -- g[M2B/(Pmb2), ~]
To examine the effect of the viscous drag, consider the experimental results
[13] for AL-6XN stainless steel, plotted in Figure 5.11.2. From these data, it is
seen that, when the strain rate exceeds about 1000/s, the flow stress increases
rapidly. Experimental results of Reference [14] for tantalum show that the
drag on dislocations is significant over a range of strain rates, from a few
hundred to several thousand per second. Based on this [7], we set
M2B
rd -- mo[1 -- exp(--e);)], a - (6)
Pmb2zy
600
AL-6XN, y = 10%
To = 1,000K
550
9 experimental
A
...... calculated
500
v
450
~ ." ,,o"/
~
ID . . . . . _-----. ~ ,.
= 400
350
300
0.001 O. 1 10 1,000 100,000
Strain Rate (1 Is)
FIGURE 5.11.2
where 0 < p _< 1 and 1 _< q _< 2 define the profile of the short-range barrier to
the dislocation, ~ is the stress above which the barrier is crossed by a
dislocation without any assistance from thermal activation, and Go is the
energy required for a dislocation to overcome the barrier solely by its thermal
activation; 2 and g are the average effective barrier width and spacing,
392 Nemat-Nasser
where 7r = Pmbcoos here, k is the Bohzmann constant, and COo is the attempt
frequency of a dislocation to overcome its short-range barrier. From Eqs. 7
and 8, obtain
References [15 and 3] suggest that p = 2//3 and q = 2 are suitable values
for these parameters for many metals. Nemat-Nasser and coworkers have
verified this suggestion for a number of metals, although other values may
fit the experimental results better for certain cases; see Table 5.11.1 and
Reference [ 14].
For some materials (e.g., fcc metals), the dislocations that intersect the slip
planes are the most dominant short-range barriers. To account for the
microstructural evolution which affects the average dislocation spacing, ~, it is
assumed in Reference [5], that ~ = ~.o/f(?,T), where ~0 is a reference
(e.g., initial) average dislocation spacing. In view of Eqs. 7-9, this gives, for
this class of metals,
_ ?o zo Go
--z~ T) and 7r f(v,T)' with --b2fo and 7o-Pmbcoo~o
(10)
It is reasonable to expect that the average dislocation density increases with
straining (workhardening) and that it decreases with increasing temperature
(annealing). Based on this observation, and guided by experimental results,
we follow Reference [5] and assume that
800
700
600 . 398K"
~ gSK
50O
4OO
I00
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
'13"ueSm~,
16ooT . . . . . .
1400| M~
098K
g
o
0.00 0.05 0,10 0.15 0.20 0.25 0,30 0,35 0,40 0,45 0,50
True Strain
800 r
[[ Nb, 8,000 S"t
f.
600 ~ 2 9 6 K
~- . . . . 500K
~ 400
200
700
F
Im
Vanadium, 8,000 s-1
6oo !- . . . . . . . . . . . T,,= ~ K
200
I00
0.00 0.05 0.10 0,15 0,20 0,25 0.30 0.35 0.40 0.45
Tn~ Strain
FIGURE 5.11.3 Comparison between model predictions and experimental results for indicated
metal and constitutive parameters given in Table 5.11.1.
394 Nemat-Nasser
where Tc is given by
To--
--
G~(lngf (?'- Tc)) -1 (13)
k 70
Note that z * - 0 for T > To. Note also that, at high strain rates, the
temperature of the sample increases due to heating t h r o u g h plastic work. This
temperature change can be c o m p u t e d by
AT -- zd7 (14)
PoCv
where P0 is the mass density, Cv is the t e m p e r a t u r e - d e p e n d e n t heat capacity,
and fl,,~l is the fraction of the plastic w o r k used to heat the sample. At
finite strains and high strain rates, it is s h o w n in Reference [16] that fl is
essentially 1.
For most bcc metals, the lattice provides the main source of the
short-range resistance to the dislocation motion. In this case, go = g = b,
and hence a = 0 and f = 1 in Eq. (12). Table 5.11.1 gives typical values
of the constitutive parameters for the indicated commercially pure bcc
metals, and Figure 5.11.3 compares the model and experimental results.
In these cases, the drag effect is neglected. Table 5.11.2 provides data
for annealed OFHC copper, AL-6XN stainless steel, and a titanium alloy.
The corresponding comparison with the experimental results is shown in
Figure 5.11.4 [17].
8O0 I I I I
Solid Curves:ModelPredictions OFHC Copper
Dashed Curves:Experments
700
T
/ .- .... ---. 8,000/s
600 .- ~7 i
100
0
2400
Ti64 Solid Curves: Model Predictions
Dashed Curves: Experiments
2000
, l" . .~.,,,,~,.,.. 77K
~" 1600
, s" 296K
m
g 1200
798K
~- 800
_
.....
.....
3,700 s"
400
2O0O
1600 /~,T
a'77K ~ "~,
,= J/!
0 " • " : . . . . . . ' ' '
FIGURE 5.11.4 Comparison between experimental and model results for indicated commer-
cially pure metals and constitutive parameters given in Table 5.11.2.
396 Nemat-Nasser
Let ~ denote the deviatoric true stress tensor and DP the plastic deformation
rate tensor. We define the effective stress and strain rates by
(3 )1/2 ( 3 ) 1 / 2
"C - - "e " "e , f~ - - De: D v (15)
REFERENCES
1. Nemat-Nasser, S., Okinaka, T., and Ni, U (1998). A physically-based constitutive model
for BCC crystals with application to polycrystalline tantalum. J. Mech. Phys. Solids 46 (6):
1009-1038.
2. Nemat-Nasser, S., Ni, L., and Okinaka, T. (1998). A constitutive model for FCC crystals with
application to polycrystalline OFHC copper. Mech. Mater. 30 (4): 325-341.
3. Kocks, U. E, Argon, A. S., and Ashby, M. F. (1975). Thermodynamics and kinetics of slip, in
Progress in Materials Science: Thermodynamics and Kinetics of Slip, p. 20, vol. 19, Oxford:
Pergamon.
4. Nemat-Nasser, S., and Isaacs, J. B. (1997). Direct measurement of isothermal flow stress of
metals at elevated temperatures and high strain rates with application to Ta and Ta-W alloys.
Acta Mater. 45:907-919.
5. Nemat-Nasser, S., and Li, Y. L. (1998). Flow stress of fcc polycrystals with application to
OFHC CU. Acta Mater. 46: 565-577.
6. Nemat-Nasser, S., Guo, W. G., and Liu, M. Q. (1999). Experimentally-based micromechanical
modeling of dynamic response of molybdenum. Scripta Mater. 40: 859-872.
7. Nemat-Nasser, S., and Guo, W.G. (2000). High-strain-rate response of commercially pure
vanadium. Mech. Mater. 32: 243-260.
5.11 Physically Based Rate- and Temperature-Dependent Constitutive Models 397
8. Conrad, H. (1970). The athermal component of the flow stress in crystalline solids. Mater. Sci.
Eng. 6: 260-264.
9. Follansbee, P. S., and Weertman, J. (1982). On the question of flow stress at high strain rates
controlled by dislocation viscous flow. Mech. Mater. 1: 345-350.
10. Zerilli, E J., and Armstrong, R. W. (1992). The effect of dislocation drag on the stress-strain
behavior of fcc metals. Acta Metall. Mater. 40: 1803-1808.
11. Chiem, C. Y. (1992). Material deformation at high strain rates, in Shock-wave and High-Strain-
Rate Phenomena in Materials, pp. 69-85, Marca et al., eds., Marcel Dekker.
12. Regazzoni, G., Kocks, U. E, and Follansbee, P. S. (1987). Dislocation kinetics at high strain
rates. Acta Metall. 35: 2865-2875.
13. Nemat-Nasser, S., Guo, W., and Kihl, D. (2001). Thermomechanical response of AL6-XN
stainless steel over a wide range of strain rates and temperatures. J. Mech. Phys. Solids, in
press.
14. Kapoor, R., and Nemat-Nasser, S. (1999). High-rate deformation of single crystal tantalum:
Temperature dependence and latent hardening. Scripta Mater. 40 (2): 159-164.
15. Ono, K. (1968). Temperature dependence of dispersed barrier hardening. J. Appl. Phys. 39:
1803-1806.
16. Kapoor, R., and Nemat-Nasser, S. (1998). Determination of temperature rise during high
strain rate deformation. Mech. Mater. 27 (1): 1-12.
17. Nemat-Nasser, S., Guo, W. G., and Cheng, J. Y. (1999). Mechanical properties and
deformation mechanisms of a commercially pure titanium. Acta Mater. 47: 3705-3720.
18. Rice, J. R. (1970). On the structure of stress-strain relations for time-dependent plastic
deformation in metals. J. Appl. Mech. 37: 728-737.
19. Nemat-Nasser, S. (1992). Phenomenological theories of elastoplasticity and strain localization
at high strain rates. Appl. Mech. Rev. 45 (3): 519-545.
SECTION 5.12
Elastic-Viscoplastic
Deformation of Polymers
ELLEN M. ARRUDA1 and MARY C. BOYCE2
1Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan
2Department of Mechanical Engineering, Center for Materials Science and Engineering,
Massachusetts Institute of Technology, Cambridge, Massachusetts
Contents
5.12.1 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
5.12.2 Description of the Model . . . . . . . . . . . . . . . . . 399
5.12.3 Identification of Material Properties . . . . . . . 402
5.12.4 Applications of the Model . . . . . . . . . . . . . . . . 402
5.12.4.1 Model Results for Simple States
of Deformation . . . . . . . . . . . . . . . . . . . 402
5.12.4.2 Modeling Complex Deformation
States and Histories . . . . . . . . . . . . . . . 404
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
5.12.1 BACKGROUND
linear
elastic
spring
viscoplastic rubbe r
element elasticity
Langevin
'spring'
model from viscoelasticity. The elements of the glassy polymer model can be
visualized in one dimension using the schematic in Figure5.12.1; this
approach builds on the original one-dimensional model of Haward and
Thackray [13]. The model elements include (1) a linear spring used to
characterize the initial response as elastic, acting in series with a Kelvin
element which is a parallel arrangement of (2) a thermally activated
viscoplastic dashpot used to represent the rate- and temperature-dependent
yield that monitors an isotropic resistance to chain segment rotation, and
(3) a non-Gaussian molecular network spring that models the molecular
orientation-induced anisotropic strain hardening. Constitutive descriptions
for each of these elements are summarized within the context of a general
finite strain deformation framework.
F = FeF p (1)
where the velocity gradient of the relaxed configuration, LP = FPF p-l, may be
represented in terms of its symmetric and skew-symmetric components:
Lp = D p + W p (3)
where Wp is the plastic spin and DP is the rate of shape change in
the relaxed configuration, which is constitutively prescribed through
the characterization of the viscoplastic element. It may be shown,
as in Boyce et al. [7], that Wp is algebraically prescribed without
loss of generality as a result of the imposed symmetry on the elastic
deformation gradient.
The linear spring used to characterize the initial response of the material is
constitutively characterized by the fourth-order tensor operator of elastic
constants, ~oe:
T -- l~-cpe[ln U e] (4)
3
where T is the Cauchy stress, (ln U e) is the Hencky strain, and J = det U e.
The nonlinear rubber elasticity spring element introduces a convected
network stress, T N, which captures the effect of orientation-induced strain
hardening. The underlying macromolecular network orients with strain and
has been found to be well modeled using the Arruda and Boyce [1] eight-
chain model of rubber elasticity. The network stress tensor (taken to be
deviatoric) is given by
and its inverse provides the functionality that as the chain stretch, '~,chain,
approaches its limiting extensibility ( v ~ ) , the stress increases drama-
tically. Temperature-dependent strain hardening modeled by this
element assumes that the thermally equilibrated number of chains per unit
5.12 Elastic-Viscoplastic Deformation of Polymers 401
volume follows:
where A represents the portion of the network that does not dissociate with
strain and the term containing B represents the thermally dissociating
network. Ea is the activation energy for thermal dissocation, R is the universal
gas constant, and | is the absolute temperature. Mass is preserved, which
provides n(|174 constant [4].
The viscoplastic element describes the rate- and temperature-dependent
yield behavior. The effective shear stress on this element is found from the
tensorial difference between the Cauchy stress, T, and the convected network
stress, TN:
1
T* -- T - - FeTNFe~ (8)
J
T* is the driving stress state, i.e., the portion of the total stress which
continues to activate plastic flow. The deviatoric component of the driving
stress state is denoted T *~, and it can be expressed in terms of its magnitude, r,
and its tensorial direction, N:
1
"c-- 2
1
N --~T*' (10)
7P --7o exp -
[ -~xAS{ - (~)
~}]
(12)
Orientation
Elastic Viscoplastic Softening hardening
E ~o As h #R
Material (MPa) Y (S-1) (S) (MPa) so/Sss (MPa) N
5.12.3 IDENTIFICATION OF
MATERIAL PROPERTIES
Figure 5.12.2 shows both experimental and constitutive model results for the
cases of uniaxial compression and plane strain compression of PMMA. The
material constants for the model are fit to the uniaxial compression data; the
plane strain compression simulation is thus a true prediction. The model is
found to capture the uniaxial compression data and then found to predict the
plane strain compression data very well. This capability has also been shown
on other amorphous polymers. The predictive capability demonstrates that
the constitutive model contains the essential physics of the three-dimensional
anisotropic nature of the network deformation behavior.
5.12 Elastic-Viscoplastic Deformation of Polymers 403
/
/
./
200
5q
U~
,____,,_<i
i ......,:j
l ~. $:'~<
5q I .
100 . . . "!" "'~" '
i
.}
il . . . . . . . . . . . . uniaxial data
. . . . . . plane strain data
~~-uniaxial eight chain
0
0.0 0.5 1.0 1.5
TRUE STRAIN
FIGURE 5.12.2 Deformation state-dependent response of PMMA at room temperature.
(Reprinted from International Journal of Plasticity, Vol. 9, Arruda, E. M., and Boyce, M. C.,
Evolution of plastic anistropy in amorphous polymers during finite straining, pages 699-720,
9 1993, with permission from Elsevier Science.)
Figure 5.12.3 depicts both experimental and model results for the
temperature dependence of strain hardening in PMMA; the results show
uniaxial compression true stress vs. true strain curves at different
temperatures. The simulations considered the temperature-dependent repre-
sentation of the network structure given in Eq. (7). Note that data are needed
at two temperatures to obtain the temperature-dependent material constants;
the third curve is a prediction. The strain hardening is found to be lower with
increasing temperature and is well predicted by the model. This same model
was used to simulate the rate dependence of PMMA as shown in
Figure 5.12.4, where both experimental and model results are shown. The
expected increase in initial yield stress with increase in strain rate is observed
and predicted; however, note the greater amount of softening observed at the
higher strain rate. The highest rate ( - 0 . l / s ) does not provide enough time for
heat transfer to occur, and there is a rise in the material temperature during
straining which produces thermal softening in addition to strain softening.
404 Arruda and Boyce
200 . . . . " i ! ! ! I 1 !
/
~176
./.
- 25oc ...
../ ";
I"'--I
CL,
&.,-.,,I
~.
. o.~ ~
.,
.. .i'~:" s "'~ .
100 - :':...---.~...
. ......
-----'~.'..,." .~ :
. . ....__ . . . . . ~ .
il f
,'//
." ./
The model considers the network orientation contributions to the total energy
to be stored and not dissipated; therefore, only contributions from the driving
stress act to generate heat. A full discussion is provided in Arruda et al. [4] as
well as in Boyce, Montagut, and Argon [9]. The strong dependence of the
stress-strain behavior on rate and temperature is particularly important in
cases of processing polymers and designing polymer components for impact
loading situations, where thermal softening can alter the expected deforma-
tion response of the material.
. . . . 0.1/s data
- . -- -O.O01/s data
. . . . . 0.1is theory
.,---- -O.O01/s theory
,'-q, /
u3
Dq >~...,... .... - ~ ., ,:..:...-. " ~
100 .' ...~,~.,.._ " ..~ . ~ . . . ~ ' ~ " -----.~ : _ , ~ -"=
; 9. . . . . . . . : , ~ ' , ' - - - - - - "~
i.
E~
REFERENCES
1. Arruda, E. M., and Boyce, M. C. (1993). A three-dimensional constitutive model for the large
stretch behavior of rubber elastic materials. J. Mech. Phys. Solids 41 (2): 389-412.
2. Arruda, E. M., and Boyce, M. C. (1993). Evolution of plastic anisotropy in amorphous
polymers during finite straining. Int. J. Plasticity 9: 697-720.
3. Arruda, E. M., and Boyce, M. C. (1993). Effects of initial anisotropy on the finite strain
deformation behavior of glassy polymers. Int. J. Plasticity 9: 783-811.
4. Arruda, E. M., Boyce, M. C., and Jayachandran, R. (1995). Effects of strain rate, temperature
and thermomechanical coupling on the finite strain deformation of glassy polymers. Mech.
Mater. 19:193-212.
5. Boyce, M. C., Parks, D. M. and Argon, A. S. (1988). Large inelastic deformation of glassy
polymers, Part I: Rate dependent constitutive model. Mech. Mater. 7: 15-34.
6. Boyce, M. C., Parks, D. M., and Argon, A. S. (1988). Large inelastic deformation of glassy
polymers, Part II: Numerical simulation of hydrostatic extrusion. Mech. Mater. 7: 35-47.
7. Boyce, M. C., Weber, G. G. and Parks, D. M. (1989). On the kinematics of finite strain
plasticity. J. Mech. Phys. Solids 37: 647-665.
8. Boyce, M. C., and Arruda, E. M. (1990). An experimental and analytical investigation of the
large strain compressive and tensile response of glassy polymers. J. Polymer Engin. Sci. 30:
1288-1298.
9. Boyce, M. C., Montegut, E., and Argon, A. S. (1992). The effects of thermomechanical
coupling on the cold drawing process in glassy polymers. Polymer Engin. Sci. 32:
1073-1085.
10. Boyce, M. C., Arruda, E. M., and Jayachandran, R. (1994). The large strain compression,
tension and simple shear of polycarbonate. Polymer Engin. Sci. 34(9): 716-725.
11. Boyce, M. C., and Haward, R. N. (1997). The post yield deformation of glassy polymers, in
Physics of Glassy Polymers, Haward, R. N., and Young, R. J., eds., London: Chapman and Hall.
12. Hasan, O. A. (1994). Ph.D. Thesis, MIT Department of Mechanical Engineering, Cambridge:
MA.
13. Haward, R. N., and Thackray, G. (1968). The use of a mathematical model to describe
isothermal stress-strain curves in glassy thermoplastics. Proc. Roy. Soc. Lond. Series A
302: 453-472.
14. Jayachandran, R., Boyce, M. C., and Argon, A. S. (1993). Mechanics of the indentation test
and its use to assess adhesion of polymeric coatings. J. Adhesion Sci. Technol. 7: 813-836.
15. Jayachandran, R., Boyce, M. C., and Argon, A. S. (1994). Thermomechanical analysis of
indentation behavior of thin PMMA coatings. Journal of Computer Aided Materials Design 2:
23-48.
16. Jayachandran, R., Boyce, M. C., and Argon, A. S. (1995). Design of multi-layer poly-
meric coatings for indentation resistance. Journal of Computer Aided Materials Design 2:
151-166.
5.12 Elastic-Viscoplastic Deformation of Polymers 407
17. Lai, J., and van der Giessen, E. (1997). A numerical study of crack-tip plasticity in glassy
polymers. Mech. Mater. 25: 183-197.
18. Steenbrink, A. C., van der Giessen, E., and Wu, E D. (1997). Void growth in glassy polymers.
J. Mech. Phys. Solids 45: 405-437.
19. Socrate, S., and Boyce, M. C. (2000). Micromechanics of toughened polycarbonate. J. Mech.
Phys. Solids 48: 233-273.
20. Wu, P. D., and van der Giessen, E. (1995). On neck propagation in amorphous glassy
polymers under plane strain tension. Int. J. Plasticity 11: 211-235.
This Page Intentionally Left Blank
CHAPTER 6
Continuous Damage
This Page Intentionally Left Blank
SECTION 6.1
Introduction to Continuous
Damage
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du Pr~.sident Wilson, 94235 Cachan Cedex, France
Contents
6.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
6.2.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
6.2.3 Description of the Model . . . . . . . . . . . . . . . . . . . 414
6.2.4 Identification of the Parameter cr~ . . . . . . . . . . 415
6.2.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 415
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
6.2.1 VALIDITY
This is a fracture criterion that is valid for brittle and quasi-brittle materials
but also for ductile materials as a first approximation for a quick estimation
(at least much better than the von Mises equivalent stress criterion often
used).
6.2.2 BACKGROUND
and the principle of strain equivalence, the Helmholtz state potential energy is
written as
1 r r
- 2 p EijhleiJGl(1 -- D) + . . .
where p is the density, E/jkl is the elastic tensor, and ~ is the elastic strain
tensor. Then
0~t' we
Y = - P oqD -- l _ D
where E is the Young's modulus, v is the Poisson's ratio, and 6ij is the
Kronecker operator.
2
0-eq Rv
We = 2E(1 - D)
where 0-~ is the stress deviator 0 - ~ - 0-~j- 0-n~j; an is the hydrostatic stress
an - 89
0-kk; and R~ is the triaxiality function
Rv =2(1 + v) + 3(1 - 2v)(an/rrCq) 2
~7" -- ~TeqP~v/2.
0"*
This fracture criterion, proportional to the von Mises equivalent stress, takes
into account the important effect of the triaxiality ratio a~i/aeq by the triaxility
function Rv. See Table 6.2.1 for values of au corresponding to some materials.
REFERENCE
1. Lemaitre,J. (1994 and 1996). A Course on Damage Mechanics, SpringermVerlag.
SECTION 6.3
Micromechanically Inspired
Continuous Models of
Brittle Damage
DUSAN KRAJCINOVIC
Arizona State University, Tempe, Arizona
Contents
6.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
6.3.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
6.3.3 Description of the Model . . . . . . . . . . . . . . . . . . . 418
6.3.4 Identification of Parameters . . . . . . . . . . . . . . . . 419
6.3.5 Model Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . 420
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
6.3.1 VALIDITY
6.3.2 BACKGROUND
where the bar above the symbol stands for the average over RVE and Sijmn is
the compliance tensor of the damaged volume. Assuming that the all tensors
in Eq. 1 are differentiable, the rate form of the stress-strain relation is
- -e -d
= + - + (2)
The dot above a symbol stands for the rates, and the superscripts e and d
stand for elastic and damage. This assumption may be violated when normal
stresses change the sign and a closed crack opens, or vice versa. Using positive
and negative projection operators, the stresses and strain tensors are divided
into positive and negative parts.
Assuming that a scalar damage potential f~(F, S) exists and the normality
rule is valid, the rate of the effective compliance may be derived from
Sijmn = 2 O0~"~(F,
~ S) where 1_ _
F=~aijam. (3)
i,j== if=.
- +
a0 2/=
o, - +,j=.
In Eq. 5, S~m, is the compliance of the pristine material, Fom,, is the normalized
compliance attributed to a single crack, and co = N(a3), the Budianski-
O'Connell damage parameter for an isotropic distribution of penny-shaped
microcracks. Tensor ~/jm,, defined by the double integral in Eq. 5, generalizes
the Budiansky-O'Connell damage parameter to damages that are not isotropic.
Analytical quadrature of Eq. 5 and close-form estimates of the effective
compliance using one of the effective field models are available for dilute
concentrations of penny-shaped cracks and linear slits in the reference provided
below. Finally, the mean-field estimate (Eq. 5) of the effective compliance is
based on many other assumptions. The most debatable assumption is that the
released energy rate G is equal to the path-independent integral J.
Equation 5 defines the thermodynamic state under described assumptions
in all points if the microcrack density function (Eq. 4) is known. If the affinity
(the difference between the force F driving the damage evolution and the
thermodynamic force resisting the damage evolution) is small, the considered
irreversible process can be approximated by a temporal sequence of states
equilibrated by forces F. In this case the macropotential ~2(F, S) can be, at
least in principle, deduced from the micropotentials that regulate individual
microcrack growths.
connection between the damage and fracture mechanics and may be used in
the experimental measurements of damage needed to determine the model
parameters.
The task of identifying the macropotential from micropotentials is a
nontrivial task that must reflect the statistical nature of the affinity as a
microcrack grows through a material with a disordered microstructure.
REFERENCES
1. Kachanov, M. (1993). Elastic solids with many cracks and related problems, in Advances in
Applied Mechanics, pp. 259-443, vol. 29, Hutchinson, J., and Wu, T., eds., New York:
Academic Press.
2. Krajcinovic, D. (1996). Damage Mechanics, North-Holland Series in Applied Mathematics and
Mechanics, vol. 51, Amsterdam, The Netherlands: Elsevier.
3. Mastilovic, S., and Krajcinovic, D. (1999). High-velocityexpansion of a cavity within a brittle
material. J. Mech. Phys. Solids 47: 577-610.
SECTION 6.4
Anisotropic Damage
C. L. CHOW and YONG WEI
Department of Mechanical Engineering, University of Michigan-Dearborn
Contents
6.4.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
6.4.2 Background on Damage Variables . . . . . . . . . . 422
6.4.3 Description of Damage-Coupled Constitutive
Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
6.4.4 Identification of Damage Effect Tensor M and
Damage Characteristic Tensor J . . . . . . . . . . . . 425
6.4.5 How to Use It by Numerical Simulation .... 428
6.4.6 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
6.4.1 VALIDITY
where M(D) is the damage effect tensor and I is the unit tensor. Selection of
the damage variable tensor D may be based on the phenomenological or
micromechanics approach. Currently, most of the micromechanics models are
less ineffective for practical applications. This is primarily due to the
difficulties associated with the determination of the microcrack distribution
and the development of the evolution equation. Therefore, phenomenological
approaches are emphasized within the framework of irreversible thermo-
dynamics. Accordingly, the Helmholtz free energy 9 is postulated based on
the principle of equivalent elastic energy that "the elastic energy of the
6.4 Anisotropic Damage 423
where p is the density, W E is the elastic energy, kI/p is the plastic part of free
energy due to strain hardening, Co is the elastic tensor of the undamaged
material, and q denotes a set of internal state variables for the strain
hardening. With the definition of the effective stress in Eq. 1, the free energy
can be derived in the Cauchy stress space as
p t p _ 89 M r ' C o 1" M ' a + ptpp(q) _= 8 9 c-l.a + ptpp(q) (3)
C -1 -- M r :Co 1 :M (4)
where C is the elastic tensor for damaged materials. Accordingly, the damage
energy release rate tensor Y, or the conjugate to the damage variable, is
defined as
ov (5)
Y = - P 0D
8e = p ~
0tg = C - l . a (6)
g+ h -h -g 0 0 0
-h h+f -f 0 0 0
-g -f f+g 0 0 0
H0 = (10)
0 0 0 2r 0 0
0 0 0 0 2m 0
0 0 0 0 0 2n
~,P -- 2p cga
(11)
oFp
P - 2P O ( - R ) = 2p
C3Fd _
--2d J : Y
(14)
aFd
6.4 Anisotropic Damage 425
The overall damage rate v~ can be determined by the plastic damage surface in
Eq. 12 as
oqYa.
~ Cr
c3cr (15)
~V -- c3ya OFa dB
OD OY f dw
Then the damage evolution equation can be written as
J:Y
15=-w (16)
2Yd
A failure criterion has been proposed based on the overall damage
accumulation associated with the concept of the plastic damage surface.
Based on this criterion, a material element is said to have ruptured when the
total overall damage w in the element reaches a critical value Wc.
0 1
1-D2 0 0 0 0
0 0 1 0 0 0
1-D3
A. Mz 0 0 0 1 0 0
V/(1-D2)(1-D3)
0 0 0 0 1 0
V/(1-D1)(1-D3)
0 0 0 0 0 1
V/(1-D1) (1-D2)-
(17)
426 Chow and Wei
"I_-~ID~ 0 0 0 0 0
0 1
l-D2 0 0 0 0
0 0 1
1-D3 0 0 0
B. M---
0 0 0 2
2-(D2+D3) 0 0 (18)
0 0 0 0 2
2-(Dl+D3) 0
0 0 0 0 0 2
2-(D1 +D2).
0 0 0 0 0 "
0 1 0 0 0 0
l-D2
0 0 1 0 0 0
l-D3 .
C.M=
0 0 0 ~(~-~
1 1 + ~_~'~) o o
0 0 0 0 ~(~=~
1 1 + ~---k) o
o o o o o -~--~
2 ~,
+_<~
(19)
"eD~ 0 0 0 0 0
0 eD~ 0 0 0 0
0 0 eD3 0 0 0
D. U-- (20)
0 0 0 r 0 0
0 0 0 0 e(DI+D3)/2 0
0 0 0 0 0 r
where D1, D2, and D3 are the respective principal values of the damage
variable D. The damage energy release rate Y for cases A, B, and C have been
derived by means of Eq. 5 in Reference [10].
6.4 Anisotropic Damage 427
- 1 0 0 0 0 0
l--D1
v D1 1 0 0 0 0
1--v l-D1
v D1 0 1 0 0 0
1-v l-D1
M (21)
0 0 0 1 0 0
0 0 0 0 1 0
1-Ds
_ 0 0 0 0 0
"1 # # 0 0 0 -
# 1 # 0 0 0
# # 1 0 0 0
M ~ (22)
1-D 0 0 0 1-# 0 0
0 0 0 0 1-# 0
.0 0 0 0 0 1-#_
This model is for isotropic materials, but the changes in both Young's modulus
and Poisson's ratio due to material degradation are taken into account.
The damage characteristic tensor J in Eq. 13 may be defined as [13]
-1 /1 /1 0 0 0
/1 1 /7 0 0 0
/1 /1 1 0 0 0
J ~.. (23)
0 0 0 2(1-/1) 0 0
0 0 0 0 2(1-/1) 0
0 0 0 0 0 2(1-/1)
The procedure for formulating the finite element analysis with damage is
similar in principle to the conventional finite element method analysis.
However, the stiffness matrix C needs to be modified for the following
equation when damage effects are taken into account.
where dcr is the Cauchy stress increment and de is the true strain increment.
The approach to deriving the damage-coupled stiffness matrix can be found in
References [13,14].
6.4.6 APPLICATIONS
Several CDM models have been applied successfully to characterize the failure
analysis of different materials for ductile fracture, metal forming, and fatigue
failure in the last decade. The failure analyses include the following:
REFERENCES
1. Kachanov, L. M. (1958). On the creep fracture time. Ivz. Acad. Nauk U.S.S.R. Otd. Tech. Nauk.
8:26-31.
2. Lemaitre, J., and Chaboche, J. L. (1990). Mechanics of Solid Mechanics, Cambridge University
Press.
3. Case, E. D. (1984). The effect of microcracking upon the Poisson's ratio for brittle solids.
J. Mater. Sci. 19: 3702-3712.
4. Cordebois, J. P., and Sidoroff, E (1982). Anisotropic damage in elasticity and plasticity.
J. Mech. Theor. Appl. 1: 45-60.
5. Chow, C. L., and Wang, J. (1987). An anisotropic theory of elasticity for continuum damage
mechanics. Int. J. Fract. 33: 3-16.
6. Hill, R. (1950). The Mathematical Theory of Plasticity, Oxford: Clarendon Press.
7. Yu, L. G., Chow, C. L., and Duggan, B. J. (1993). An orthotropic damage model with damage
field mobility (DFM) method for fatigue crack propagation, in Advances in Engineering
Plasticity and Its Applications, pp. 363-370, Elsevier Science Publishers.
6.4 Anisotropic Damage 429
8. Chow, C. L., and Wang, J. (1987). An anisotropic theory of continuum damage mechanics for
ductile fracture. Engineering Fracture Mechanics 27: 547-558.
9. Lu, T. J., and Chow, C. L. (1990). On constitutive equations of inelastic solids with
anisotropic damage. Theoretical and Applied Fracture Mechanics 14: 187-218.
10. Chen, X. E, and Chow, C. L. (1995). On damage strain energy release rate Y. International
Journal of Damage Mechanics 4: 251-263.
11. Hansen, N. R., and Schreyer, H. L. (1995). A thermodynamically consistent framework for
theories of elastoplasticity coupled with damage. Int. J. Solids Structures 31: 359-389.
12. Cauvin, A., and Testa, R. B. (1999). Damage mechanics: Basic variables in continuum
theories. Int. J. Solids Structures 36: 747-761.
13. Chow, C. L., and Wei, Y. (1999). Constitutive modeling of material damage for fatigue failure
prediction. International Journal of Damage Mechanics 8: 355-375.
14. Chow, C. L., and Wang, J. (1989). Crack propagation in mixed-mode ductile fracture with
continuum damage mechanics. Proc. Instn. Mech. Engrs. 203: 189-199.
15. Chow, C. L., and Chen, X. E (1998). An endochronic damage model for three-dimensional
ductile failure analysis of double-edge notched thick-tension specimens. Proc. Instn. Mech.
Engrs 212C: 25-34.
16. Chow, C. L., and Yang, E (1994). Elastic damage analysis of interlaminar stress distributions
in sysmetrical composite laminates with edge delamination cracks. Proc. Instn. Mech. Engrs
208:1-11.
17. Chow, C. L., Yu, L. G., and Demeri, M. Y. (1997). A unified damage approach for predicting
forming limit diagrams. ASME J. Eng. Mater. Tech. 119: 346-353.
18. Chow, C. L., and Yu, L. G. (1995). An anisotropic damage model for metal fatigue.
Computational Mechanics '95 2: 1904-1919.
19. Chow, C. L., and Wei, Y. (1996). A fatigue damage model for crack propagation. Advances in
Fatigue Lifetime Predictive Techniques, ASTM STP 1291, 86-99.
SECTION 6.5
The Modified Gurson Model
V. TVERGAARD1 and A. NEEDLEMAN2
1Department of Mechanical Engineering, Solid Mechanics, Technical University of Denmark,
2800 Lyngby, Denmark
2Brown University, Division of Engineering, Providence, Rhode Island
Contents
6.5.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
6.5.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
6.5.3 Description of the Model . . . . . . . . . . . . . . . . . . . 431
6.5.4 Identification of Parameters . . . . . . . . . . . . . . . . 434
6.5.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 434
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
6.5.1 VALIDITY
6.5.2 BACKGROUND
The basis for the material model is a modification of the flow potential due to
Gurson for a progressively cavitating solid.
~e
@ -- ~-~ 4- 2qd* cosh t 2 ~ / - 1 - (ql - 0
f*- {f f<f~
f~ 4-(~-f~) (f - f~)l(ff - f~) f ~_f~
where f is the void volume fraction. As f ~ ff, f* ~ 1/ql and the material
loses all stress-carrying capacity.
The evolution equation for the void volume fraction is written as
fgrowth -- (1 - f) d~k
Here, d/~ is the plastic part of the rate of deformation tensor (also called the
velocity strain tensor).
432 Tvergaard a n d N e e d l e m a n
~r fN exp l(~-eN
when ~ - (B)max and ~ > O. Here, E and Et are, respectively, the Young's
modulus and the tangent modulus of the matrix material, fN is the volume
fraction of void-nucleating particles, eN is the mean nucleation strain, and SN
is the standard deviation. There is a similar expression for stress-controlled
nucleation.
For a rate-independent matrix,
1
d~ - -~ pij qkz CrhZ
f* (q2ahk~ 90~
c~ - ~ qlq2 sinh \ 2~" / ' /3 - ~ +-g e-by
with
1 f<fc
K-- (~_fc)/(ff _fc) f >_f~
0~ fie _ f , (Tkk
= - 2 ~-~ qlq2 -~- sinh \ 2~ /
0~
6.5 The Modified Gurson Model 433
The preceding expression for the plastic strain rate pertains to plastic loading,
which is when 9 0 and qklakl/H > 0. Otherwise, d/~ - 0 .
The rate of increase of the matrix flow strength is given by
EEt aijdPij
E - Et ( 1 - f)a
Assuming small elastic strains, so that the elastic response can be
represented in terms of a hypoelastic relation, the stress-rate-strain-rate
relation can be written as
(r0 -- Lijhzdkz
where, for plastic loading,
Lijkl -- Lijkl 1
H + pmnLemnrsqrs /
Lij mnpmn (Lklrsqrs)
Lijkl - -
E v
1+ (&~jz + &~jk) ~ 1 -- 2v
dp _ (1 - f)8"~ 0 r
ahz Oakz
with ~ a function of the current state. For example, for power law strain
hardening and strain rate hardening, an expression of the form
- ~0
o(1 -F~/eo)
e !1 --f)o'._.~ O~
O0"mn
In the rate-dependent case, strain-controlled nucleation is written as
fnucleation = ~ and stress-controlled nucleation is still characterized by
the previous expression with d = ~. The evolution of ~r is determined from
the consistency condition that q) - 0 during continued plastic deformation.
REFERENCES
1. Becker, R., Needleman, A., Richmond, O., and Tvergaard, V. (1988). Void growth and failure
in notched bars. J. Mech. Phys. Solids 36: 317-351.
2. Chu, C. C., and Needleman, A. (1980). Void nucleation effects in biaxially stretched sheets.
J. Engin. Mat. Tech. 102: 249-256.
3. Gurson, A. L. (1977). Continuum theory of ductile rupture by void nucleation and growth,
Part I: Yield criteria and flow rules for porous ductile materials. J. Engin. Mat. Tech. 99: 2-15.
4. Koplik, J., and Needleman, A. (1988). Void growth and coalescence in porous plastic solids.
Int. J. Solids Struct. 24: 835-853.
5. Needleman, A., and Rice, J. R. (1978). Limits to ductility set by plastic flow localization, in
Mechanics of Sheet Metal Forming, pp. 237-265, Koistinen, D. P., and Wang, N. M., eds., New
York: Plenum.
6. Needleman, A., and Tvergaard, V. (1994). Mesh effects in the analysis of dynamic ductile
crack growth. Eng. Frac. Mech. 47: 75-91.
7. Pan, J., Saje, M., and Needleman, A. (1983). Localization of deformation in rate sensitive
porous plastic solids. Int. J. Fract. 21:261-278.
8. Tvergaard, V. (1981). Influence of voids on shear band instabilities under plane strain
conditions. Int. J. Fract. 17: 389-407.
9. Tvergaard, V. (1982). Influence of void nucleation on ductile shear fracture at a free surface.
J. Mech. Phys. Solids 30: 399-425.
10. Tvergaard, V. (1990). Material failure by void growth to coalescence. Adv. Appl. Mech. 27:
83-151.
11. Tvergaard, V., and Needleman, A. (1984). Analysis of the cup-cone fracture in a round tensile
bar. Acta Metall. 32: 157-169.
SECTION 6.6
Contents
6.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
6.6.2 Formulation [ 11-13] . . . . . . . . . . . . . . . . . . . . . . . 437
6.6.3 Description of the Model . . . . . . . . . . . . . . . . . . . 438
6.6.3.1 General Equations . . . . . . . . . . . . . . . . . . . 438
6.6.3.2 Extension to Viscoplasticity . . . . . . . . . . 438
6.6.3.3 Extension to Void Nucleation . . . . . . . . 439
6.6.3.4 Ductile Fracture . . . . . . . . . . . . . . . . . . . . . 439
6.6.4 Identification of the Material Parameters
f0, 0"1, and lc ............................... 439
6.6.5 Implementation in Finite Element Codes . . . 441
6.6.6 Tables of Parameters . . . . . . . . . . . . . . . . . . . . . . . 442
6.6.6.1 "ESIS" Ferritic Steel at 0~ . . . . . . . . . . . 442
6.6.6.2 Other Steels . . . . . . . . . . . . . . . . . . . . . . . . . 444
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
6.6.1 VALIDITY
In the f r a m e of c o n t i n u u m d a m a g e m e c h a n i c s a m o d e l for p o r o u s m e t a l
pla st i c i t y is p r e s e n t e d . This m o d e l y i e l d s m a t e r i a l instability ( l o c a l i z a t i o n of
d e f o r m a t i o n a n d d a m a g e in a p l a n e ) a n d c a n be u s e d to p r e d i c t d u c t i l e
f r a c t u re of p l a i n a n d c r a c k e d s t r u c t u r e s in the f r a m e of a local a p p r o a c h to
fracture.
/~ _ _ 2 0 ~ 0~ (5)
The variable f is defined as the void volume fraction, and the matrix
material is postulated to be incompressible (the volumic elastic strain eem is
neglected); therefore, p - ( 1 - f ) / ( 1 - f o ) and f - 3 ( 1 - f ) k P m. From the
438 Rousselier
where D and 0-1 are constant parameters. The third parameter of the model is
the initial void volume fraction f0.
0-
=p = _E.
-- _ _
(8)
f = 3(1-f)/~Pm (10)
where 0-eq= (3__~" _.~/2)1/2 is the von Mises equivalent stress, __~ = ~ - 0-ml
is the stress deviator, 0-m = tr(_~)/3 is the hydrostatic stress,
/~ = (2~" ~ / 3 ) 1/2, k~ = ~ + ~Pml, p is t-he cumulated plastic strain, f is the
void volume fraction (initial value fo), P = (1 - f) / (1 - fo) is the relative
density (initial value Po = 1; since fo is small, some authors simply take
p = 1 - f ) , D, fo, 0-1 are constant parameters, and R(p) is the true stress-true
plastic strain curve of the material.
6 . 6 . 3 . 4 DUCTILE FRACTURE
The model describes not only porous metal plasticity but also void
coalescence and ductile fracture. Actually, void growth in the model results
in strain softening, which promotes localization of deformation and damage
in a plane. Crack initiation and propagation occur naturally in a theoretical or
finite element calculation, resulting from the constitutive relations only, without it
being necessary to define a critical void volume fraction [11].
For practical reasons it may be useful to accelerate void growth beyond a
given value f - fc, for example, with f = 3B(1 - f ) ~ if f > fc (B > 1). The
value fc has to be chosen well beyond the void volume fraction at strain
localization, so that it will not affect the local instability, fc is not a parameter
of the model, in contrast with the Gurson-Tvergaard-Needleman model. It
may be useful too, for large crack growth, to set the rigidity to 0 when f
exceeds some given value ff [10]. Typical values are fc = 0.2, B = 3, and
--0.9.
[
f0 = 0.054 %S(wt) - %M--n(wt)] + O'055~176 (13)
Lol Load
/ ~d o1(2)>o1(1 ) /
gc2> gcl
(1) (2) ecl
~ 0 = ~0- ~
FIGURE 6.6.1 Effectof parameters (O'1,f0) and lc on the load vs. diametral reduction curve of a
tensile specimen.
This equation and the Franklin formula give a first estimate of (O'l,f0) but
cannot replace a complete calibration.
The ductile crack propagation in the center of tensile specimens, or crack
initiation and propagation in precracked specimens (compact tension [CT]),
depend on the finite element model: element size lc, element type,
symmetries, mesh geometry, etc. That is why (i) the additional parameter lc
has to be calibrated for applications to cracked geometries, and (ii) the same
finite element model has to be used for calibration with laboratory specimens
and for applications to structural components.
The parameter l~ can be calibrated with experiments on tensile specimens
or fracture mechanics specimens (CT). With tensile specimens the slope of
the load vs. diameter reduction curve after the breakpoint has to be well
6.6 The Rousselier Model 441
defined. It may be not the case if the testing machine is not stiff enough, lc is
calibrated so that the numerical and experimental slopes coincide.
With fracture mechanics specimens, the calibration is performed on the
slope of the displacement vs. stable crack growth Aa curve, or on the slope of
the JR curve (tearing resistance parameter vs. Aa). For many steels lc is in the
range 0.4-0.6 mm. lc is related to the interparticle spacing.
[(~-)-+2#A~_d]
eq
-31zAp-R(p-+Ap)+Dal(f-+ Af)exp (cry1) -0
where
-- -- +3K A e m -
Ap Bf(1 - f) D exp(am/pal)' p 3B(1 - f )
(16)
6 . 6 . 6 TABLES O F P A R A M E T E R S
Steel C S P Mn Si Ni
Steel Cr Mo V N O
TABLE 6.6.2 "ESIS" Steel ( K = 908 MPa, n = 0.125); Numerical Mean Strain eF at BreakPoint
(Smooth Tensile Specimen)
0.00010 0.989
0.00020 0.929 1.148
0.00021 0.924
0.00032 0.872
0.00061 0.796 0.872 0.945 1.011 1.078
0.00200 0.514 0.629 0.694 0.882
D=2 except for 304L (D=1.9). Rectangular elements lx = 21y except for "ESIS", 304L, A508 class 3
heat B direction T(axial) at 0 Celsius, and 10 MnMoNi 5 5 (square elements lx = ly). (a) lc=0.6 mm
with d~=0.05. (b) lc=0.8 mm with d~=0.05.
Equation 17 can give a first estimate of the parameters (0"1, fo) of a different
steel with stress-strain curve R ( p ) - I<pr' and critical strain ~F on smooth
tensile specimens, if n and h are very close, with the correction
ffl = 0"1[/~GfiF/(/'~-}-1)]/[K~/(n + 1)]. Equation 17 is valid for smooth tensile
specimens only. The corresponding equations should be determined for
notched tensile specimens and for other values of n.
6.6.6.2 OTHERSTEELS
REFERENCES
1. Batisse, R. (1988). Contribution h la Mod~lisation de la Rupture Ductile des Aciers. PhD thesis,
Universit~ de Technologie de Compi~gne.
2. Bauvineau, L. (1996). Approche Locale de la Rupture Ductile: application h u n Acier Carbone-
Manganese. PhD thesis, Ecole Nationale Sup~rieure des Mines de Paris.
3. Bernauer, G., and Brocks, W. (2000). Numerical round robin on micro-mechanical models,
Phase II: Results of task a. Technical report, ESIS-TC8 and GKSS/WMS/00/5.
4. Bethmont, M., Rousselier, G., Devesa, G., and Batisse, R. (1987). Ductile fracture analysis by
means of a local approach, in Trans. of the 9th Int. Conf. on Structural Mechanics in Reactor
Technology.
5. Bethmont, M., Rousselier, G., Kussmaul, K., Sauter, A., and Jovanovic, A. (1989). The method
of local approach of fracture and its application to a thermal shock experiment. Nucl. Eng.
Des. 119: 249-261.
6. Carassou, S. (1999). D~clenchement du Clivage dans un Acier Faiblement Alli~: R6le de
l'Endommagement Ductile Localis~ autour des Inclusions. PhD thesis, Ecole Nationale
Sup~rieure des Mines de Paris.
7. Eripret, C., and Rousselier, G. (1994). First spinning cylinder test analysis using a local
approach to fracture. Nucl. Eng. Des. 152: 11-18.
8. Lemaitre, J., and Chaboche, J.-L. (1985). M~canique des Mat~riaux Solides, Paris: Dunod-
Bordas.
9. Marques Vieira, E. (1998). M~canique Non Lin~aire et Approche Locale de la Rupture.
Application d l'Acier Inoxydable Aust~nitique Z2 CN 18-10 sous Chargements Complexes. PhD
thesis, Universit~ Paris VI.
10. Pitard-Bouet, J.-M., Seidenfuss, M., Bethmont, M., and Kussmaul, K. (1999). Experimental
investigations on the "shallow crack effect", on the 10 MnMoNi 5 5 steel, and computational
analysis in the upper shelf by means of the global and local approaches. Nucl. Eng. Des. 190:
171-190.
11. Rousselier, G. (1981). Finite deformation constitutive relations including ductile fracture
damage, in ThreeJDimensional Constitutive Relations and Ductile Fracture, pp. 331-355, North-
Holland.
12. Rousselier, G. (1987). Ductile fracture models and their potential in local approach of
fracture. Nucl. Eng. Des. 105: 97-111.
13. Rousselier, G., Devaux, J.JC., Mottet, G., Devesa, G. (1989). A methodology for ductile
fracture analysis based on damage mechanics: An illustration of a local approach of fracture.
ASTM STP 995, pp. 332-354.
SECTION 6.7
Model of Anisotropic
Creep Damage
SUMIO MURAKAMI
Nagoya University, Furo-cho, Chikusa-ku, Nagoya, 464-8603 Japan
Contents
6.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
6.7.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
6.7.2.1 Representation of Anisotropic
Damage State . . . . . . . . . . . . . . . . . . . . . . . . 447
6.7.2.2 Restriction and Interpretation of
Damage Tensor . . . . . . . . . . . . . . . . . . . . . . 448
6.7.2.3 Definition of Effective Stresses . . . . . . . 450
6.7.3 Description of the Model . . . . . . . . . . . . . . . . . . . 450
6.7.3.1 Anisotropic Damage Variable
and Effective Stress . . . . . . . . . . . . . . . . . . 450
6.7.3.2 Evolution Equation of Anisotropic
Creep Damage . . . . . . . . . . . . . . . . . . . . . . 451
6.7.3.3 Constitutive Equation of
Damaged Material . . . . . . . . . . . . . . . . . . . 451
6.7.4 Identification of the Parameters . . . . . . . . . . . . 451
6.7.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 452
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
6.7.1 VALIDITY
6.7.2 BACKGROUND
where I denotes the unit tensor of rank two. Thus the second-rank tensor D of
Eq. 3 is an internal state variable representing the anisotropic damage state of
materials, and will be called a damage tensor with respect to the current
damage configuration Bt.
where ni(i = 1, 2, 3) and Di are the principal directions and the correspond-
ing principal values of the tensor D.
Then we take two sets of principal coordinate systems OXlX2X3
and O*XlX2X3 of the tensor D, and construct two tetrahedra QPQR and
6.7 Model of Anisotropic Creep Damage 449
where dAi - vidA and dA/* - v/~dA* (i - 1, 2, 3) designate the facet areas of
the tetrahedra perpendicular to the principal direction n,. According to Eq. 6,
the principal values Di of the tensor D can be interpreted as the effective area
reduction ratios or the effective void area densities on the three principal
planes of D in Bt.
Though the damage state corresponding to arbitrary distribution
of microscopic cavities can be described by the second rank symmetric
tensor D, the canonical expression (5) implies that the tensor D cannot
describe the damage states which have more complicated symmetry than
orthotropy.
FIGURE 6.7.2 Cauchy stress and effective stress in current damaged configuration and fictitious
undamaged configuration, a. Current damaged configuration, b. Fictitious undamaged config-
uration.
450 Murakami
Thus it can be interpreted that the mechanical effect of the Cauchy stress a in
Bt is magnified to the effective stress S of Eq. 8 as a result of the effective area
reduction due to damage.
Representation of a damage state with respect to the elastically unloaded
damage configuration and the effective stress in reference to the initial
undamaged configuration were also discussed in Reference [1].
Based on the theory just described the model of anisotropic creep damage can
be developed as follows.
A state of anisotropic damage and the increased effect of stress due to the
cavity development are described by a second-rank symmetric damage tensor
6.7 Model of Anisotropic Creep Damage 451
By employing the damage variable D of Eq. 9 together with the effective stress
S of Eq. 10, and by taking account of the microscopic mechanisms of damage
development, the evolution equation of isotropic creep damage [4-6] can be
extended to the anisotropic case as follows [2, 3]"
/~ --B0~S(1) q- fltrS -k (1 - ~ - j~)SEQ] m (11a)
• [tr{(I - D ) - I ( v (1) Q Y(1))}]g'-m[l]y(1) (~ y(1) .or_(1 - rl)I]
SEQ --[(3/2)trS2D] 1/2, SD -- S - (1/3)(trS)I (11b)
where (') denotes the material time derivative, and the symbols S (1), SEQ, SD,
and v (1) designate the maximum principal value, the equivalent value of the
effective stress tensor S, the deviatoric tensor of S, and the direction of the
maximum principal stress. The symbols B, ~, m, ~(0 _< ~ <__1), /~(0 _<//<__ 1),
and ~1(0 ___~/___ 1), on the other hand, are material constants.
6 . 7 . 4 I D E N T I F I C A T I O N OF T H E P A R A M E T E R S
Materials Temperature~ B ~ ]3 m ~
OFHC copper 250 4.46 • 10 -13 0.75 0.25 5.55 10.55 0.5
(MPa)-5.55(h) -1
Nimonic 80A 750 9.48 x 10 -16 0.46 0.54 5.0 5.0 1.0
(MPa)-5-~ -1
REFERENCES
1. Murakami, S. (1998). Mechanical modeling of material damage. J. Appl. Mech., Trans. ASME
55: 280-286.
2. Murakami, S., and Ohno, N. (1981). A continuum theory of creep and creep damage, in Creep
in Structures, Proc. 3rd IUTAM Symposium, pp. 422-444, Ponter, A. R. S., and Hayhurst, D. R.,
eds., Berlin: Springer-Verlag.
3. Murakami, S., Kawai, M., and Rong, H. (1988). Finite element analysis of creep crack growth
by a local approach. Int. J. Mech. Sci. 30: 491-502.
4. Kachanov, L. M. (1986). Introduction to Continuum Damage Mechanics, Dordrecht: Martinus
Nijhoff.
5. Lemaitre, J. (1996). A Course on Damage Mechanics, Berlin: Springer-Verlag.
6. Skrzypek, J., and Ganczarski, A. (1999). Modeling of Material Damage and Failure of Structures,
Berlin: Springer-Verlag.
SECTION 6.8
Multiaxial Fatigue
Damage Criteria
DARRELL SOCIE
Department of Mechanical Engineering, University of Illinois, Urbana, Illinois
Contents
6.8.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
6.8.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
6.8.3 Description of the Models . . . . . . . . . . . . . . . . . . 454
6.8.4 Determination of Material Constants . . . . . . . 455
6.8.5 How to Use the Models . . . . . . . . . . . . . . . . . . . . 455
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
6.8.1 VALIDITY
Two muhiaxial fatigue damage criteria are needed for metals. One criterion is
used for ductile materials that fail by the nucleation and growth of shear
microcracks. A second criterion is used for higher-strength materials where
failure is governed by the nucleation and growth of mode I tensile cracks. The
models provide an estimate of the fatigue life, 2Nf, for complex muhiaxial
loading.
6.8.2 BACKGROUND
o As l~
I I ,,
I I " I
Damage due to cyclic tension strains Damage due to cyclic shear stains
(a) (b)
FIGURE 6.8.1 a. Damage due to cyclic tension strains, b. Damage due to cyclic shear strains.
The following damage model [1] may be interpreted as the cyclic shear strain
modified by the normal stress to include the crack closure effects that were
previously described.
-AT(1
- r'
+ k Crn'max~ = ~(2Nf) b' + 7'f(2Nf) c'
2 O'y f
where
A7/2 --maximum shear strain amplitude;
fin,max = normal stress on maximum shear strain amplitude plane;
try - yield strength of material;
k - material constant.
The left-hand side of the model describes the loading conditions, and the
right-hand side describes the material resistance. Shear strain life properties
are introduced and summarized in Section 6.8.4. The sensitivity of a material
to normal stress is reflected in the value k/cry. This model not only explains
the difference between tension and torsion loading but also can be used to
describe mean stress and nonproportional hardening effects in complex
multiaxial loading histories.
6.8 Multiaxial fatigue damage criteria 455
6.8.4 DETERMINATION OF M A T E R I A L
CONSTANTS
Material constants are obtained from standard low-cycle fatigue tests of the
material (see Table 6.8.1). As a first approximation or if test data from
multiple stress states are not available, k -- 1 and ~y -- or).
For a complex stress state the planes experiencing the largest amplitudes of
shear and normal strains must be determined from the stress and strain
TABLE 6.8.1
Axial Shear
Fatigue strength coefficient ~r} z~ ~ cr}/x/3
Fatigue strength exponent b by ~ b
Fatigue ductility coefficient ~ y~ ~/v/3e~
Fatigue ductility exponent c cy ~ c
Modulus E G
456 Socie
tensors. Once these planes are identified, the normal stresses are determined.
Fatigue lives can be estimated from both models. Frequently, the expected
mode of damage, tensile or shear, is not known. In this case, the lower of the
two estimates is often used. See Table 6.8.2 for the material constants.
REFERENCES
Multiaxial Fatigue
Criteria Based on a
Multiscale Approach
K. DANG VAN
kaboratoire de Mechanique des Solid, Ecole Polytechnique, 91128 Palaiseau, France
Contents
6.9.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
6.9.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
6.9.3 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
6.9.4 Identification of the Parameters . . . . . . . . . . . . 461
6.9.5 How to use the Model . . . . . . . . . . . . . . . . . . . . . 461
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
6.9.1 VALIDITY
6.9.2 BACKGROUND
This method is quite different from existing fatigue approaches. It arises from
the observation that generally the first fatigue damage processes begin in
grains which have undergone plastic deformation, with the appearance of slip
bands in some grains which broaden progressively with the applied cycles;
this stage is then followed by localized damage corresponding to formation of
intragranular microcracks; these microcracks can be arrested by grain
boundaries, but they may also propagate. After a certain number of cycles,
a main crack initiates, grows in size, and shields the other defects and
consequently leads to the final rupture of mechanical structure. In a high-
cycle fatigue regime, even if it is necessary to have plastic deformation at the
micro- or the mesoscale (corresponding to the grain size), most of the time no
visible irreversible deformation at the macroscopic level can be detected. It is
thus characterized by a large heterogeneity of plastic deformation from grain
to grain: only certain misoriented crystals undergo plastic slips, and in this
way a very heterogeneous distribution of microcracks can be observed. In this
fatigue regime, the initiation of the first visible cracks takes a large part of the
fatigue life of the structure. It demonstrates the importance of studying
conditions governing the crack initiation process.
In most of the existing fatigue models, these conditions are described with
the help of macroscopicparameters which are evaluated according to different
assumptions of homogeneity and isotropy. For example, engineers evaluate
the stress 12 not at a point of a structure but over a finite volume V that defines
the macroscopic scale which is used (see Fig. 6.9.1). Typically V is of the
order of the dimension of the strain gauges. However, because the phenomena
which cause fatigue initiation are microscopic, the local parameters (for
example, local stress 6) differ from the macroscopic ones. Thus the use of
classical macroscopic engineering parameters does not seem pertinent, since,
l
Y'T tz'
x,t ] _z_,g
xi
6.9.3 FORMULATION
The originality in Dang Van's proposal is precisely the use of local mesoscopic
mechanical parameters a to derive fatigue resistance criteria. These
parameters are evaluated from the macroscopic parameters thanks to a
hypothesis of elastic shakedown. More precisely, it is postulated that, near the
fatigue limit threshold, the mechanical structure shakes down elastically at all
scales of material description. Under this assumption, the precise knowledge of the
local constitutive equations, which is not possible to evaluate, is not necessary.
The physical interpretation of this hypothesis is that after a certain number of
loading cycles the response is purely elastic (or at least the plastic dissipation
rate becomes negligible). Then, using shakedown theorems (Melan's theorem
and its generalization by different authors; (see, for instance, Reference [1]), it
is possible to derive a method for estimating the apparent stabilized stress
(tensorial) cycle at the macroscopic and mesoscopic level which intervenes in
the proposed fatigue criteria, provided that the material is considered a
structure made of grains of different crystallographic orientations.
Theoretical developments of this theory are presented in Reference [2]. For
practical applications, it is only necessary to remember how to derive local
parameters from macroscopic stress cycles near the fatigue limit, which is
presented in following text.
The general relation between macroscopic and local stress tensor is
~(m, t) -- A.~(M, t) + p(m, t)
This relation is well known in the theory of polycrystalline aggregates. In this
equation A is an elastic localization tensor which depends on the
microstructure; ~(M,t) is the macroscopic stress tensor at time t in the
representative volume element V(M) surrounding M, and ~(m, t) and p(m, t)
are, respectively, the local stress tensor and the residual stress tensor at any
point m of V(M). For the sake of simplicity, let us assume that A - identity
(elastic homogeneity); then p characterizes the local stress fluctuation
in V(M).
If elastic shakedown happens, then p must become independent of time
after a certain number of cycles, so that the local plastic yield criterionf(m) is
no longer violated. Assuming that an approximate elastic shakedown occurs if
the loading cycles are near the fatigue limit, then there must exist a local fixed
460 Dang Van
C ~'-- m~ ~
FIGURE 6.9.2 Determination of the local residual stress p , at the shakedown state.
(independent of time) residual stress tensor p*(m) and a fixed set of local
hardening parameters ~(m) such that:
t) = Z(M, t) + V (m)
where a and b are material parameters that can be determined by two simple
types of fatigue experiments: uniaxial tests of tension-compression and
torsion on classical fatigue test machines. If f is the fatigue limit strength
in alternate tension-compression, and t is the fatigue limit in alternate
twisting, then
t -f/2
a - - ~ b-t
f/3 '
The safety domain (no fatigue crack initiation) is delimited by the two straight
lines represented in Figure 6.9.3. The ordinate is the algebraic shear stress
acting in an oriented direction, and the abscissa is the hydrostatic stress p. On
the same figure the loading paths for fatigue limit in tension compression and
in twisting are represented. Two more loading paths are shown. Path lP1 is
nondamaging because it lies entirely within the straight lines that delimit the
safe domain, whereas a small portion of path F2 induces damage.
"t
I tension-compression
.
~
.
. .
z(t) = Tresca[tT(t)]
It is useful to notice that
Tresca[tT(t)] = Tresca[s(t)] = MaxultT,(t ) -r
The stresses r and trj(t) are principal local stresses at time t. The quantity d
that quantifies the danger of fatigue failure defined by
"c(t)
d - Max
t b- p(t)
is calculated over the loading period. The maximum is to be taken over the
cycle. If d > 1, the fatigue failure will occur.
Working this way, all couples (~, p) are situated in the positive part of ~. All
facets which could be involved by the crack initiation are automatically reviewed.
Couples (~, p) verifying the condition d > 1 are associated with specific facets.
Therefore, the criterion also provides the direction of crack initiation.
Another possibility is to use the octahedral shear J2[a(t)] instead of z(t).
However, this method does not give the critical facets.
Another interesting proposal derived from the multiscale approach was
given by I.V.Papadopoulos: the fatigue limit for a given periodic loading 2Q(t)
corresponds to the limit of the intensity 2 such that elastic shakedown is
possible. Beyond this limit, plastic shakedown or ratchet phenomena will
induce damage and fracture because of subsequent softening. The limit size k*
6.9 Multiaxial Fatigue Criteria Based on a Multiscale Approach 463
REFERENCES
1. Mandel, J., Halphen, B., and Zarka, J. (1977). Adaptation d'une structure elastoplastique
ecrouissage cinematique. Mech. Res. Comm. 4: 309-314.
2. Dang Van, K. (1999). Introduction to fatigue analysis in mechanical design by the multiscale
approach, in C.I.S.M. Courses and Lectures N ~ 392 on High Cycle Metal Fatigue, from Theory to
Applications, Dang Van, K., and Papadopoulos, I.V., eds., New York: Springer Wien.
SECTION 6.10
A Probabilistic Approach to
Fracture in High Cycle
Fatigue
FRAN(~OIS HILD
LMT-Cachan, 61 Avenue du PrEsident Wilson, F-94235 Cachan Cedex, France
Contents
6.1 o. 1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
6.10.2 General Framework . . . . . . . . . . . . . . . . . . . . . . 464
6.10.3 Description of a Probabilistic Model in
High Cycle Fatigue . . . . . . . . . . . . . . . . . . . . . . . 466
6.10.4 Identification of the Material Parameters .. 469
6.10.5 Numerical Implementation . . . . . . . . . . . . . . . . 470
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 71
6.10.1 VALIDITY
Fracture data obtained in high cycle fatigue (HCF) are usually scattered for
many different materials. In HCE most materials are loaded in their elastic
domain. Their failure is often catastrophic, with no warning signs such as
nonlinearities. Therefore, the probabilistic treatment of fracture in HCF
closely follows the one used to model the failure of brittle materials [1]. The
key distinction, however, is that stable propagation occurs at the microscopic
level instead of unstable propagation at all scales. It follows that the
framework of the weakest-link statistics [2] can be used under the assumption
of a gradual change of the flaw distribution with the number of cycles.
function f. The function f gives the flaw distribution at a given stage of the
load history. It may depend upon several morphological parameters w (e.g., a
flaw size denoted by a, a flaw direction characterized by a normal n [1]).
The failure probability PF0 within a domain ~0 of volume V0 is given by the
probability of finding a critical flaw. The latter distribution refers to the initial
flaw distribution characterized by a probability density function f0. For a
given load level, the set of flaws D splits into two subsets. The first subset, Dc,
is related to the flaws that are critical (e.g., the energy release rate
G[w; Q] _>Go, where Q is a loading parameter, and Gc a critical energy release
rate). The second one, Dnc, is related to the flaws that are not critical (e.g.,
G[w; Q] < Go). The higher the load level, the larger Dc becomes with respect to
Dnc. When propagation is unstable, the failure probability PFo(Q) of a domain
f20 for a given loading parameter Q is expressed as [1]
The failure probability PF0 as well as the failure probability Pv depend on the
loading parameter Q and the number of cycles N. By means of Eqs. 5 and 6, a
general relationship between the initial flaw distribution and the failure
probability of a structure f~ can be derived:
exp[0/ln/
Equation 7 shows that the failure probability of a structure can be related to
the initial flaw distribution even for materials exhibiting time-dependent
behaviors. The time dependence is given in the definition of the set D~ (Q, N)
of initial defects that become critical after N cycles when the applied load level
is equal to Q. Equation 7 constitutes a generalization of the existing failure
probabilities that are only valid under time-independent behavior [1]. It is
worth noting that Eq. 7 allows for the competition of flaws of different sizes at
different locations with different stress levels, and the weakest link is not
necessarily a flaw located at the most loaded point(s) but the most critical flaw
defined by G[~(F; Q, N); Q] _ Go. Even though this section addresses the case
of HCF, the same formalism can be used to study subcritical crack growth of
monolithic ceramics [3].
6.10.3 D E S C R I P T I O N OF A PROBABILISTIC
M O D E L IN H I G H C Y C L E F A T I G U E
ac- ~ (9)
[ Kth ]2 (10)
ath- [Yg(R)aJ
where the function g models the effect of the load ratio R = Kmin/Kmax on the
closure condition [4, 5]. The function g is defined by [5]
1-R
g(R) - 1 - mR (11)
where m is a material parameter. The crack growth law is expressed in the
framework of linear elastic fracture mechanics. A modified Paris' law models
the crack growth rate da/dN [4, 5]
O a < ath
when
da _- CAi~eeff when ath < a < ac (12)
dN
+oo when a _> a,
where C and n denote material parameters. The effective stress intensity factor
range AKeff is expressed as
Kmaxg(R) -- Kth
AKeff -- Kth (13)
Kc
g(R)
For cyclic loadings, the flaw size distribution evolves with the number of
cycles N (when a constant stress level a is applied): its value after N cycles is
denoted by fN(a). By using the previous crack propagation law, the density fN
can be linked to the initial density f0. By integrating the crack propagation law,
one can determine the relationship between the critical defect size ac and the
initial critical flaw size aco:
with
Kth
Sth -"
Yg(R)4
468 Hild
where the coefficient dq/da comes from the change of measure (from da to
d~[a]). The failure probability of a volume element is the probability of
finding defect sizes greater than or equal to ac after N cycles:
Two different sets of parameters have to be determined. The first set is related
to the crack propagation law: C, n, m, k = Kth/Kc, Y, and Sth. The second set is
associated with the flaw size distribution. In this section, the flaw size
distribution is modeled by a beta density function
a~(aM--a) ~
fo(a) -- , _~+B+I (20)
DaflUM
9 If the only available data are W6hler plots, one can identify the material
parameters by first considering the fatigue limits (usually defined for a
conventional value of the number of cycles to failure, say 107). It must be
remembered that there are as many fatigue limits as values of the failure
probability. The fatigue limits correspond to the case where the initial
critical flaw size ac0 used in Eq. 19 can be replaced by the threshold flaw
size ath defined in Eq. 10. The following parameters can be identified:
cz, fl, Sth, and V/Vo. Then, by considering one constant failure probability
(say 50%), one can determine the parameters of the crack propagation
law: C/aM, n. The constant k is usually on the order of 1/3 for metallic
materials. If only one load ratio is considered, one may consider an
approximated value for the constant m: m ~ 0.5. On the other hand, if at
least two load ratios are available, the comparison of the fatigue limits
for the same failure probability and the two load ratios allows one to
identify the constant m. Table 6.10.1 shows the parameters obtained for
an austempered spheroidal graphite (SG) cast iron [7].
9 The second procedure is more time-consuming, but its predictive
capability is usually higher than in the previous case. Systematic
observations of fractured surfaces of fatigued samples using a scanning
470 Hild
aM (~tm) -- 400
Y -- 2
Sth (MPa) 175 105
0~ 1.75 2.3
]~ 17.5 18
V0 ( m m 3) V/112 340
k -- Kth/Kc 1/3 1/3
C/aM 3.4 • 10 -4 5.9 • 10 -5
n 2.34 2.0
m ~0.5 0.59
i--1
6.10 A Probabilistic Approach to Fracture in High Cycle Fatigue 471
REFERENCES
Contents
6.11.1 Experimental Device . . . . . . . . . . . . . . . . . . . . . . 474
6.11.1.1 Principle . . . . . . . . . . . . . . . . . . . . . . . . . 474
6.11.1.2 Specimen . . . . . . . . . . . . . . . . . . . . . . . . . 475
6.11.2 Gigacycle Fatigue of Alloys with Flaws . . . . 476
6.11.2.1 SN Curves up to 109 Cycles . . . . . . . 477
6.11.2.2 Initiation Zones at 109 Cycles . . . . . 479
6.11.2.3 Integration of the da/dn Curve . . . . . 479
6.11.2.4 Prediction of Gigacycle Fatigue
Initiation from a Flaw . . . . . . . . . . . . . 480
6.11.3 Gigacycle Fatigue of Alloys without
Inclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
6.11.3.1 Gigacycle Fatigue of Ti Alloys . . . . . 482
6.11.3.2 Fatigue Initiation of Ti Alloys . . . . . . 482
6.11.4 General Discussion of the Gigacycle
Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
6.11.4.1 Initiation Zones at 109 Cycles . . . . . 486
6.11.4.2 Initiation Mechanisms at
109 Cycles . . . . . . . . . . . . . . . . . . . . . . . . 486
6.11.4.3 Role of the Inclusions . . . . . . . . . . . . . 486
6.11.4.4 Role of the Porosities . . . . . . . . . . . . . . 487
6.11.4.5 Role of the Grain Size . . . . . . . . . . . . . 487
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 487
[..., 80
scatter
70
60
0
50 9 9 9 n m n ~
.<
40
30
20 IFatigue [ unlimited
limit ? fatiguelife
I I I I I I I I
0 1 2 3 4 5 6 7 8
0 10 10 10 10 10 10 10 10
CYCLES TO FAILURE, Nf
For fatigue limits based on 109 cycles, few results can be observed in
References [1 to 6]. Until now, the shape of the SN curve beyond 107 cycles
was predicted using the probabilistic method, and this is also true for the
fatigue limit. In principle, the fatigue limit is given for a number of cycles to
failure. Using, for example, the staircase method, the fatigue limit is given by
the average alternating stress crD, and the probability of fracture is given by the
standard deviation of the scatter (s). A classical way to determine the infinite
fatigue life is to use a Gaussian function. Roughly speaking, it is said that aD
minus 3 s gives a probability of fracture close to zero. Assuming that "s" is
equal to 10Mpa, the true infinite fatigue limit should be aD--30MPa.
However, experiments show that between aD for 106 and aD for 1 0 9 the
difference is greater than 30MPa for many alloys. It is important to
understand that if the staircase method is popular today for determining the
fatigue limit, this is because of the convenience of this approximation. A
fatigue limit determined by this method to 107 cycles requires 30 hours of
tests to get only one sample with a machine working at 100 Hz. To reach 108
cycles, 300 hours of tests would be necessary, which is expensive. Thus a
high-frequency test is needed to explore the gigacycle fatigue regime.
The actual shape of the SN curve between 106 and 101~ cycles is a better
way to predict risk in fatigue cracking. Since W6hler, the standard has been to
represent the SN curve by a hyperbole more or less modified as follows.
474 Bathias
Only the exploration of the life range between 106 and 101~ cycles will create
a safer approach to modeling the gigacycle fatigue regime.
When the crack nucleates from a defect, such as an inclusion or pore, it is
said that a relation must exist between the fatigue limit and the crack growth
threshold. However, the relation between crack growth and initiation is not
obvious for many reasons. First, it is not certain that a fatigue crack grows
immediately at the first cycle from a sharp defect. Second, when a defect is
small, a short crack does not grow as a long crack. In particular, the effect of
the R ratio or the closure effect depends of the crack length. Thus the relation
between AKth and aD is still to be discussed.
Another important aspect is the concept of infinite fatigue life. It is
understood that below AKth and below CrD the fatigue life is infinite. In fact,
the fatigue limit crD is usually determinated for Nf= 107 cycles. As has been
shown [1-6], fatigue failure can appear up to 109 cycles and may be beyond
109 . The fatigue strength difference at 10 7 and 109 cycles could be more than
100 MPa. It means the relation aD versus AKth must be established in the
gigacycle regime if any relation exists.
The experiments show that there are several mechanisms, depending on
the alloys and defects. It seems that there is no general relation between AKth
and crD even at 109 cycles. But, when initiation depends of inclusions, a
Murakami-type model appears to be efficient.
6.11.1.1 PRINCIPLE
Since the first 20kHz machine was constructed in 1950 by Mason [7],
ultrasonic fatigue testing has become less time-consuming.
A schematic view of our USF system for this study is shown in Figure
6.11.2. The machine is essentially an ultrasonic machine constituted of a
Branson power generator whose frequency is held at 20 kHz. The vibration of
the specimen is induced with a piezo-ceramic transducer which generates
acoustical waves to the specimen through a power concentrator (horn) in
order to obtain more important stress and an amplification of the
displacement. The resonant length of the specimen and concentrator is
6.11 Gigacycle Fatigue Regime 475
stress .. Axial ~ 1
\ alsplacem~nt I
I I
I I
I I holln ~ ~J 'I
~.I..~_L..~ ~ .
sample
6.11.1.2 SPECIMEN
The specimen design for the ultrasonic test is shown in Figure 6.11.3. The
dimensions Ro, R1, R2, and L2 were fixed for all materials to facilitate the
machining of specimens, and the specific length L1 w a s determined
analytically to have a resonance frequency of the first longitudinal vibration
(f = 20 kHz) and a maximum strain value in the middle section of the
specimen (x = 0), which is capable of damaging materials.
A detailed analysis has been given [1], and the obtained solutions can be
summarized as follows:
R=31 Kt=1.03
2R1 . . . .
]~1 ,.~I..d
L2
"1
FIGURE 6.11.3 Ultrasonic Fatigue Specimen
with
1
a = - - arc cosh(R2/R1) (2)
L2
fl = v/a2 - K2 (4)
where f - v i b r a t i o n a l frequency (= 20,000 Hz), p - d e n s i t y , g/cm 3, and
Ea= dynamic Young's modulus, MPa.
Relation between Uo ( x = L) and e,.(x= 0) or am(x=O)
~ = Vo~(L1, L2)fl (5)
Thus the discussion of gigacycle fatigue prediction is split in two parts. The
first part is devoted to alloys with flaws.
In the specialized literature, few results were given on this topic until
"Euromech 382" was held in Paris in June 1998 (3). In order to present an
overview of gigacycle SN curves, four types of alloys have been selected: high-
strength steels, spring steels, Ni base alloys, and cast iron (3-9). The
experimental results (Figs. 6.11.4 to 6.11.7) show that specimens can fail up
to 109 and beyond. It means that the SN curve is not an asymptotic curve.
Thus the concept of infinite life fatigue is not correct, and the definition of a
10 -3 ! ! ! ! ~ !i
r
y~8,i45~c i i ii
10-4
E
Z 10-5
..........................
!...............i..........!........i ......i':~~ ........;" .........!...............!...........i........i... iii'~"
..... ....
"~ 10 -6
..........................i...............i..........i........~ " ~ ; ~ i ~ .........i...........i........!......i... i'i'i"
.......................... i............... i.......... i-...~%~ ...... ~ ....... i............... i........... i........ i ...... i...... F.i-..i...
10 -7 ..........................i...............i..........i.......i............... i...i...........................!...............i...........i........i......i......
i i i i ii ! i. ~o,~i i i i i
i.. .i. .i. .
10 -8 ..........................
.............................. ............ . . . . . . . . . . . .i.............
.. ..........
10 -9 i i,,
.......................................................... ii i i i........i......i......i....i...i...
;; ..........................................................
10 -10
10 100
A K (MPalm)
950
900
850 9 9
x 9
E 800 9
t~
750
,,,,,,
700 .................. , , ,,,,,,l , , ,,,,||l , , ,,,,,,i , , ,,,,,,i , ,
Cycles to Failure
400
350 iB
II B 9 9
300 9 9
9 9 ill
9R=0.8 seeded
D,.
~ 25o 9R=0.8 standard
9R=0 standard
200
9R=0 seeded
150
Cycles to failure
fatigue limit at 106-107 cycles is not conservative. Depending on the alloy, the
difference between TDH at 106 and 109 can be 200 MPa. From a practical point
of view, the gigacycle fatigue strength becomes the more realistic property for
predicting very long life.
6.11 Gigacycle Fatigue Regime 479
.---. 320
~300 Transition 920KHz
v
E 280 O 925 Hz
::3
._E
X
260
t~ | O
E 24O
ID
0~0 00
" 220
t~
t__..~
r- 200
O
O 180
1,0E+04 1,0E+05 1,0E+06 1,0E+07 1,0E+08 1,0E+09 1,0E+10
Nombre de cycles
FIGURE 6.11.7 S-N Curves for Cast Iron
According to our own observations and those of Murakami [i0], the gigacycle
fatigue crack initiation seems to occur essentially inside the sample and not at
the surface, as is observed for some with shorter life. Therefore, we can create
a model for three types of crack initiation in a cylindrical sample whose
surface was polished, depending on whether it is low (104 cycles), megacyclic
(106 cycles), or gigacyclic (109 cycles) fatigue. Let us say that for the smallest
numbers of cycles to rupture, the crack initiation sites are multiple and on the
surface; according to the standard, at 106 cycles, there is only one initiation
site, but, for the higher number of cycles to rupture, the initiation is located at
an internal zone.
Consider da/dn = CAK"H and A K = 0z/2) Act v/rca where Aa is the fatigue
limit at 109 cycles for a given R ratio and a is the m a x i m u m size of the radius
of the internal propagation. We compute the initial value of AK at the tip of
the inclusion or at the pore. The average AK initial is given in Table 6.11.1 for
a nickel-base alloy (N18).
480 Bathias
TABLE 6.11.1
Concerning the particles, for a given AKi the crack growth rate is always
higher than 10 -6 mm per cycle. It means that the fatigue life of the specimens
should be less than 106 cycles instead of 109 cycles. Thus it is not realistic
to say the crack grows as soon as the first cycle is applied. A nucleation
time is operating.
Concerning the pores, AKi is smaller than AKth for the same R ratio, but
AKth is determined in air and for a long crack. In vacuum AKth is higher than
in air. In this respect, it is reasonable to think that the crack initiates without
nucleation from a pore.
Few models are able to predict the effect of nonmetallic inclusions on fatigue
strength. This may be because adequate reliable quantitative data on
nonmetallic are hard to obtain. Murakami and coworkers [10] have
investigated the effects of defects, inclusions, and inhomogeneities on fatigue
strength of high-strength steels and have expressed the fatigue limit as
functions of Vickers hardness HV (Kgf/mm 2) and the square foot of the
projection area of an inclusion or small defect: x/area (btm). The fatigue limit
prediction equation proposed by Murakami is as follows:
O"w
+ [(1-
(v/area) 1/6 2
where C--1.45 for a surface inclusion or defect, C--1.56 for an interior
inclusion or defect, and a = 0.226 4-HV x 10 - 4 .
The model does not specify the number of cycles for which the stress aw is
represented. According to experimental data, a modified empirical equation
based on the Murakami model was proposed to estimate gigacycle fatigue
initiation from inclusions and small defects. This model is especially accurate
for high-strength steels.
O"w
(v/area) 1/6 2
6.11 GigacycleFatigue Regime 481
What does happen in alloys without inclusion in the gigacycle fatigue regime?
To answer this question, titanium alloys were tested in crack propagation and
in crack initiation. It is well known that in titanium alloys there is not any
inclusion or porosity. In this condition, nucleation of fatigue crack cannot
nucleate from defects.
A Ti-6246 alloy was supplied by the RMI Company: the chemical composition
is shown in Table 6.11.3. Four thermomechanical process (TP) routes - - a
TPI(1), TPI(2), TP2, and T P 3 - were used to produce the forging with
different microstructures and attendant mechanical properties (Table 6.11.4).
The fl-processed microstructures present a similar lamella a-phase morphol-
ogy with a different primary ~ volume fraction and grain size in a transformed
fl matrix. The ~ + fl process conduces to a bimodal structure with duplex
lamellae and a globular primary alpha phase.
Quantification of the morphological aspects has been performed to provide
a complete description of various microstructures.
With the same alloys it is found that crack initiation and fatigue can occur up
to 109 cycles even if there is no inclusion or pore. Figure 6.11.9 presents SN
curves depending on the thermal processing.
At room temperature a significant difference can be observed in SN curves
between the different TP conditions. Thus the TP3 material has comparatively
650 -
600
550
9 ' 9 mm 9 TP1 (1)
m
a. 500
9 TP1 (2)
x 450 r TP2
E
400
....<.. 9 TP3
"--.t.
350
300
250 .........
1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 1.E+09 1.E+10
Cycles to failure
HV 465 465 465 345 450 445 550 554 445 500
Nf 5.75=+8 8.76'+7 7.12e+8 4.92e+5 2.59=+5 4.5'+5 2.0e+7 1.63e+6 1.45'+7 1.7e+8
Jarea 20 16 13 25 20 60.1 14.1 28.9 53 25
H (pm) 900 135 25 0 0 0 0 240 350 650
Gxp 760 740 750 630 760 588 862 883 550 780
~ ~ ( 2 ) 724 787 775 592 763 621 862 902 588 762
Err.% -4.7% +6.4% +3.3% -6.0% +0.4% +5.6% 0% +2.2% +6.9% -2.3%
(2)
a,,,: maximum stress applied to specimen (MPa), cr, (11, u, (2): fatigue strength estimated by Eqs. 1, 2 (MPa), error %: (ow-uexp)/aexp.
484 Bathias
TP A1 Sn Zr Mo C Cu Si Fe 02 H2 N2
Number (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm)
the best fatigue resistance (510 MPa); the TP 1 (1) and TP 1 (2) materials exhibit
a lower response, with a fatigue limit estimated, respectively, at 490 and
400 MPa for 109 cycles, and the TP2 material has the worst fatigue limit
resistance, with only 325 MPa.
Note that the TP3 alloy gives the lowest AK threshold and the best fatigue
limit.
The SEM fractographic observations indicate that all the TPI(1) broken
samples have systematic surface initiation (less than 40 ~tm of the external
surface), whereas TPI(2), TP2, and TP3 have a systematic internal fatigue
crack site. In TP2 conditions, the microstructure and, more particularly,
colonies of the primary alpha phase (P) are showing through the fracture
surface by backscattered electron observations and form a sort of facet
(Fig. 6.11.10). It can be seen that the facets are oriented to the fracture plane:
a feature common to all specimens.
In conclusion, it is emphasized that the gigacycle fatigue regime is not
always correlated with defects such as inclusions or pores. For Ti-6246, the
gigacycle fatigue stength is associated with a transformed amount and a
secondary alpha volume fraction. Internal fatigue initiation with quasi-
cleavage facets in primary alpha phase has been shown.
In those conditions, it is very difficult to get a general relation between
AKt~ and A~D. A nucleation process must exist. In this case, a linear relation
between yield stress and ~D in the gigacycle regime is found:
In the specialized literature, few results are given on this topic [1]. According
to our own observations and those of Murakami [10], the gigacycle fatigue
crack initiation seems to occur essentially inside the sample and not at the
surface, as is observed for some with shorter life. Therefore, we can create a
model for three types of crack initiation in a cylindrical sample with a
polished surface, depending on whether it is low (10 4 cycles), megacyclic (10 6
cycles), or gigacyclic (10 9 cycles) fatigue. For the smallest numbers of cycles
to rupture, the crack initiation sites are multiple and on the surface; according
to the general opinion, at 10 6 cycles, there is only one initiation site, but, for
the higher number of cycles to rupture, the initiation is located at an internal
zone. What remains is to specify how and why some fatigue cracks can initiate
inside the metal in gigacyclic fatigue.
The explanation of the phenomenon is not obvious. It seems that the cycle
plastic deformation in plane stress condition becomes very small in the
gigacycle regime. In this case, internal defects or large grain size play a role, in
competition with the surface damage. It means also that the effect of
environment is quite small in the gigacyclic regime, since the initiation of
short cracks is inside the specimen. Thus the surface plays a minor role if it is
smooth. The effect of plane stress plasticity is evanescent compared to
microplasticity due to defects or microstructure misfits. It means that internal
initiation is correlated with stress concentration or load transfer.
The inclusions can be some privileged crack initiation sites, especially if the R
load ratio is high. Figure 6.11.6 presents an example of the N18 alloys. If the
crack initiates from an inclusion or from a pore, it seems a relation between
AKth and CrD at 10 9 cycles can exist. But it is not a general relation.
6.11 Gigacycle Fatigue Regime 487
The porosities can initiate crack in competition with inclusions, so much that
the load ratio is low, particularly in tension-compression.
In titanium alloys, the inclusions and the porosities are not important. They
are only grain anomalies that initiate cracks. In the T6A4 V and 6246 alloys,
the internal initiation often occurs near long primary ~ platelets. Nevertheless,
the secondary phase seems to also play an important role in the resistance at
gigacycle fatigue, enhancing more or less the ~P/b platelet cracking [5]. The
important influence of the microstructure on the fatigue resistance at a high
number of cycles has already been mentioned. In this case, the relation
between AKth and CrD is difficult to justify.
REFERENCES
Contents
6.12.1 Basic microstructure of Glassy Polymers 488
6.12.1.1 Macromolecules . . . . . . . . . . . . . . . . . 489
6.12.1.2 Amorphous and Crystalline
Structures . . . . . . . . . . . . . . . . . . . . . . . 489
6.12.1.3 Glassy and Rubbery States . . . . . . . 490
6.12.2 Crazing Versus Micro Shear Bands . . . . . 491
6.12.2.1 Local Deformation Mechanism ... 491
6.12.2.2 Craze Growth . . . . . . . . . . . . . . . . . . . 496
6.12.2.3 Craze Rupture and Running
Crack Tip . . . . . . . . . . . . . . . . . . . . . . . 498
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
6.12.1.1 MACROMOLECULES
/ ~
"'4, Z--.-~C.~."m~
~ rn ( Dimension \-~--. / /
=-Angstroms ~ / / //
""~"" -~O^
ee o
Entanglement kn
Crosslinked
Thermoplastic
FIGURE 6.12.3 Amorphous microstructure showing physical or chemical links.
Amorphous polymers are in their glassy state below the glass transition
temperature Tg and rubbery above this temperature. Below Tg, the short-range
molecular interactions between nonlinked atoms are strong and local loads
are carried from atom to atom. If a small elastic strain is applied to the
polymer, almost all carbon-carbon bonds are stressed and the carbon-carbon
cone angles are distorted. In the case of large plastic strains, the atoms (or
larger molecular groups) may flip from one position on the cone to another,
6.12 Damage Mechanisms in Amorphous Glassy Polymers: Crazing 491
Amorphous state
Figure 6.12.5 shows that a network of entanglements may follow the external
strain, and this schema is close to true in either the glassy or the rubbery state.
In the glassy state the interactions between atoms render the elongation
irreversible. Apart from the new positions of the entanglements, the molecular
structure of the polymer nevertheless remains basically unchanged, and the
energy input into the material is converted into heat. Conversely, under
certain circumstances some molecules may break and a cavity may occur
(Fig. 6.12.6). Once cavities are created, the microstructure of the polymer
alters dramatically: some macromolecules have broken and the material is
now a "composite" of bulk and holes.
Figure 6.12.5 also shows that the extension ratio ,~max of the fully extended
macromolecule is roughly Lc/Lo, where Lc is the contour length and L0 the
492 Schirrer
Lc
Fullyelongated~
molecules ,4
Neck'~
aro
S
J
f
constant. Lm and Mmo a r e known from the chemistry, and the unknown
molecular value Me may be calculated from the rubbery plateau shear
modulus GN, the density p, the temperature T, and the gas constant R:
M~ = pRT/G~ (2)
At extensions above /~max, the stress-strain constitutive equation may be
simply modeled by an infinite stress-strain slope. In usual glassy polymers
/~max lies between 2 and 10.
/'+,+(,'
Dugdale or Rice model:
where K1 is the stress intensity factor and E* the plain strain modulus.
0.01 to O. 1/xm
[, I,, ~ Fibril
Macromolecules 1 ] Io. c / Vacuum Craze tip
1 to 10 # m
>
Since the volume before and after fibrillation remains constant, the extension
ratio in the fibrils is
Macromolecule ~ , ~ ~ O'c
~ zone
FIGURE 6.12.8 The micromechanics of craze growth. The fibrils extract material from the bulk
in the process zone h.
496 Schirrer
molecular basis whereas others are related to the mechanics of the material. In
mechanical terms, cavitation occurs at a certain level of hydrostatic tension
and cannot in fact occur in compression or pure shear. Figure 6.12.9
illustrates this crazing criterion: within the grey area there is no damage,
whereas in the upper right zone (tension) crazes arise and in the lower left
zone (compression) micro shear bands arise. Obviously, this mixed-mode
criterion must be separately determined for each glassy amorphous polymer.
A frequently used equation correlates the critical macroscopic crazing strain ~c
and the principal stresses Crl, or2, or3 through constants A and B:
~c = A + B/(~I + ~2 + ~3) (7)
In molecular terms, Eq. 1 defines the highest extension ratio 2max of the
polymer. Equation 6 indicates the required micromechanical extension ratio
~,fibril in the craze fibrils, and if/~max < ~,fibril, it is clear that a craze cannot form.
Finally, all these criteria depend on temperature, strain rate, and molecular
weight and structure.
FIGURE 6.12.9 Von Mises criterion plotted together with the crazing criterion for a typical
polymer (polymethylmethacrylate).
6.12 Damage Mechanisms in Amorphous Glassy Polymers: Crazing 497
reasonable that the craze front will move with a velocity Vc governed by a
creeping law.
In polymers, creep is generally a stress- and temperature-activated process.
The stress acting on the craze surface is controlled by the external load and
the craze shape by the stress intensity factor K 1 of Eq. 4. In this equation, to
obtain the craze growth law in the basic mechanical situations like constant
external load (creep mechanism) or linear increasing external load, the
material properties crc and E have to be replaced by the equivalent time-
dependent properties ~c(t) and E(t). The local material property ere(t) is
readily determined by recording the craze length as a function of time S(t), in
an experiment at low constant K1 where the crack does not grow into the
craze.
(/~K 2 ~ 1/2
crc(t)- \8S(t),] (8)
S(t) = At n (9)
Velocity Vc Velocity Vc
>
Q Midrib
O
Propagation
r-
Once a craze has formed and grown for a certain time, some fibrils may break.
Although most models of fibril breakage are based on molecular theories and
do not concern mechanics, the case of crazes breaking in their midrib region
(Fig. 6.12.11) can be described in mechanical terms. This type of craze
breakdown is quite common in brittle polymers. If the fibrils grow by
extracting polymer from the bulk, their oldest part is the midrib. Thus, if the
fibrils break in their midrib, the concept of lifetime z(~r) (the time ~ a
structure survives a stress ~r) can be applied to the center of a fibril. Use of this
concept is satisfactory from a molecular point of view, since the molecular
theory holds that the fibrils break through a slippage mechanism (molecular
creep) evolving to disentanglement. The model is particularly simple for a
crack propagating with velocity Vc and having a craze S at its tip:
"r(r = S/Vc (10)
Using Eq. 4,
KI - - ~c[8T(~Yc)Vc/7~]1/2 (11)
running crack tip may be used to obtain the local mechanical properties Z(ac)
and ac.
BIBLIOGRAPHY
1. Crazing in Polymers, Vol. 2 in Advances in Polymer Science 91/92, Kausch, H. H., ed., Berlin:
Springer Verlag 1990.
2. Narisawa, I., and Yee, A. E (1993). Crazing and fracture of polymers, in Structure and Properties
of Polymers, Materials Science and Technology, A Comprehensive Treatment, pp. 698-765, vol. 12,
Thomas, E. L., ed., Weinheim: VCH.
3. Ward, I. M., and Hadley, D. W. An introduction to the Mechanical Properties of Solid Polymers,
New York: Wiley 1993.
4. Trassaert, P., and Schirrer, R. (1983). The disentanglement time of the craze fibrils in PMMA.
Journal of Material Science 18: 3004-3010.
5. Schirrer, R., Lang, R., Le Masson, J., and Tomatis, B. (1984). The disentanglement time of the
craze fibrils under cyclic loading. Polymer Eng. and Science 24: 820-824.
6. Fond, C., Lobbrecht, A., and Schirrer, R. (1996). Polymers toughened with rubber micro-
spheres. Int. J. of Fracture 77: 141-159.
SECTION 6.13
Damage Models for
Concrete
GILLES PIJAUDIER--CABOT 1 and JACKY MAZARS 2
1Laboratoire de G~nie Civil de Nantes Saint-Nazaire, Ecole Centrale de Nantes, BP 92101,
44321 Nantes Cedex 03, France
2 LMT-Cachan, ENS de Cachan, Universitd Paris 6, 61 avenue du Prdsident Wilson, 94235,
Cachan Cedex, France
Contents
6 . 1 3 . 1 I s o t r o p i c D a m a g e M o d e l [4] . . . . . . . . . . . 501
6.13.1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . 501
6.13.1.2 B a c k g r o u n d . . . . . . . . . . . . . . . . . . . . 501
6.13.1.3 E v o l u t i o n of D a m a g e . . . . . . . . . . . 502
6.13.1.4 I d e n t i f i c a t i o n of P a r a m e t e r s . . . . . 503
6.13.2 Nonlocal Damage ...................... 503
6.13.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . 504
6.13.2.2 P r i n c i p l e . . . . . . . . . . . . . . . . . . . . . . . 504
6.13.2.3 D e s c r i p t i o n of the M o d e l . . . . . . . 505
6.13.2.4 I d e n t i f i c a t i o n of the I n t e r n a l
Length ............. ............ 505
6.13.2.5 H o w to Use the M o d e l . . . . . . . . . . 506
6.13.3 Anisotropic Damage Model ............ 506
6.13.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . 506
6.13.3.2 P r i n c i p l e . . . . . . . . . . . . . . . . . . . . . . . 507
6.13.3.3 D e s c r i p t i o n of the M o d e l . . . . . . . 508
6.13.3.4 I d e n t i f i c a t i o n of P a r a m e t e r s . . . . . 510
6.13.3.5 H o w to Use the M o d e l . . . . . . . . . . 511
References .................................... 512
6.13.1.1 VALIDITY
6.13.1.2 BACKGROUND
~/ 1 0
Y = - p - ~ - ~sijCijhlshl
Since the dissipation of energy ought to be positive or zero, the damage rate is
constrained to the same inequality because the damage energy release rate is
always positive.
i--1(<~i>4- (3)
where (.)+ is the Macauley bracket and ~i are the principal strains. The loading
function of damage is
f(~, ~c) = ~ - ~ (4)
where tc is the threshold of damage growth. Initially, its value is ~c0,which can
be related to the peak stress ft of the material in uniaxial tension:
f' (5)
~c0 = E0
In the course of loading ~c assumes the maximum value of the equivalent
strain ever reached during the loading history.
{d ~-h(~c)
-~ with c~ ___ 0, e l s e / C~ ~- 0- 0
~ - 52 , ~ - (9)
9_ ~ _ ..__
Note that in these expressions, strains labeled with a single indicia are
principal strains. In uniaxial tension c~t = 1 and ~c = 0 . In uniaxial
compression ~c = 1 and at = 0. Hence, dt and dc can be obtained separately
from uniaxial tests.
The evolution of damage is provided in an integrated form, as a function of
the variable ~c:
~Co(1 - At) At
dt ~ 1 ~
~c exp[Bt(~c- ~Co)] (10)
~Co(1 - A c ) Ac
dc ~ 1 - -
~: exp[B~(~c- ~Co)]
There are eight model parameters. The Young's modulus and Poisson's ratio
are measured from a uniaxial compression test. A direct tensile test or three-
point bend test can provide the parameters which are related to damage in
tension (tc0, At, Bt). Note that Eq. 5 provides a first approximation of the
initial threshold of damage, and the tensile strength of the material can be
deduced from the compressive strength according to standard code formulas.
The parameters (Ac, Bc) are fitted from the response of the material to
uniaxial compression. Finally, fl should be fitted from the response of the
material to shear. This type of test is difficult to implement. The usual value is
f l = 1, which underestimates the shear strength of the material [7].
Table 6.13.1 presents the standard intervals for the model parameters in the
case of concrete with a moderate strength.
5
| ! | | | | ! , ~~ ,
-0,008 -0,007 -0,006 -0,005 -0,004 -0,003 -0,002 -0,001 n 0,001
35J
-40
Strain
FIGURE 6.13.1 Uniaxial response of the model.
Figure 6.13.1 shows the uniaxial response of the model in tension and
compression with the following parameters: E 0 - 30,000MPa, v 0 - 0.2,
to0 = 0.0001, At = 1, Bt = 15,000, Ac = 1.2, Bc = 1500, ]~ = 1.
6.13.2.1 VALIDITY
As far as the type of loading is concerned, the range of validity of the nonlocal
model is exactly the same as the one of the initial, local model. This model,
however, enables a proper description of failure that includes damage
initiation, damage growth, and its concentration into a completely damaged
zone, which is equivalent to a macrocrack.
6.13 Damage Models for Concrete 505
6.13.2.2 PRINCIPLE
r 4 [ ' xs['2)12
- (12)
are not affected by the nonlocal enhancement of the model if they are
obtained from experiments in which strains are homogeneous over the
specimen.
The most robust way of calibrating the internal length is by a semi-inverse
technique which is based on computations of size effect tests. These tests are
carried out on geometrically similar specimens of three different sizes. Since
their failure involves the ratio of the size of the zone in which damage can
localize versus the size of the structure, a size effect is expected because the
former is constant while the later changes in size effect tests. It should be
stressed that such an identification procedure requires many computations,
and, as of today, no automatic optimization technique has been devised for it.
It is still based on a manual trial-and-error technique and requires some
experience. An approximation of the internal length was obtained by Bazant
and Pijaudier-Cabot [2]. Comparisons of the energy dissipated in two tensile
tests, one in which multiple cracking occurs and a second one in which failure
is due to the propagation of a single crack, provided a reasonable
approximation of the internal length that is compared to the maximum
aggregate size da of concrete. For standard concrete, the internal length lies
between 3da and 5da.
The local and nonlocal damage models are easily implemented in finite
element codes which uses the initial stiffness or secant stiffness algorithm.
The reason is that the constitutive relations are provided in a total strain
format. Compared to the local damage model, the nonlocal model requires
some additional programming to compute spatial averages. These quantities
are computed according to the same mesh discretization and quadrature as for
solving the equilibrium equations. To speed the computation, a table in
which, for each gauss point, its neighbors and their weight are stored can be
constructed at the time of mesh generation. This table will be used for any
subsequent computation, provided the mesh is not changed. Attention should
also be paid to axes of symmetry: as opposed to structural boundaries where
the averaging region lying outside the structure is chopped, a special
averaging procedure is needed to account for material points that are not
represented in the finite element model.
The implementation of the nonlocal model in an incremental format is
awkward. The local tangent stiffness operator relating incremental strains to
incremental stresses becomes nonsymmetric, and, more importantly, its
bandwidth can be very large because of nonlocal interactions.
6.13 D a m a g e M o d e l s for C o n c r e t e 507
6.13.3.1 VALIDITY
6.13.3.2 PRINCIPLE
a _
[1 - d(n)]nial)n ) ,
v _
[1 - d(n)] i=1 [cri)nj - (nkCrnknt)nii2 (14)
where a and z are the normal and tangential components of the stress vector,
respectively, and d(n) is a scalar valued quantity which introduces the effect of
damage in each direction n.
The basis of the model is the numerical interpolation of cl(n) (called
damage surface) which is approximated by its definition over a finite set of
508 Pijaudier-Cabot and Mazars
(15)
Depending on the interpolation of the damage variable d(n), several forms of
damage-induced anisotropy can be obtained.
The variable d(n) is now defined by three scalars in three mutually orthogonal
directions. It is the simplest approximation which yields anisotropy of the
damaged stiffness of the material. The material is orthotropic with a
possibility of rotation of the principal axes of orthotropy. The stiffness
degradation occurs mainly for tensile loads. Hence, the evolution of damage
will be indexed on tensile strains. In compression or tension-shear problems,
plastic strains are also of importance and will be added in the model. When
the loading history is not monotonic, damage deactivation occurs because of
microcrack closure. The model also incorporates this feature.
incremental growth of damage, the new damage surface is the sum of two
ellipsoidal surfaces: the one corresponding to the initial damage surface, and
the ellipsoid corresponding to the incremental growth of damage.
~t A.Itl (19)
Fi -- J24- , 3 - Bi w
where J~ and I~ are the second invariant of the deviatoric effective stress and
the first invariant of the effective stress, respectively, w is the hardening
variable, and (Ai, Bi) are four parameters (i = 1, 2) which were originally
related to the ratios of the tensile strength to the compressive strength,
denoted 7, and of the biaxial compressive strength to the uniaxial strength,
denoted fl:
A1 -- V/ 2 1 -- 7 A2 -- V ~ fl - 1 B1 - - 2 x,/2 7 B2 -- X/~
1 +7' 2 f l - 1' 1 +7' 2/3- 1
(20)
These two ratios will be kept constant in the model: fl = 1.16 and 7 = 0.4.
The evolution of the plastic strains is associated with these surfaces. The
hardening rule is given by
w = qpr + Wo (21)
where q and r are model parameters, w0 defines the initial reversible domain
in the stress space, and p is the effective plastic strain.
where de(n) is a new damage surface which describes the influence of damage
on the response of the material in compression. Since this new variable refers
to the same physical state of degradation as in tension, de(n) is directly
deduced from d(n). It is defined by the same interpolation as d(n), and along
each principal direction i, we have the relation
where ~b is the energy dissipation per unit volume, Gf is the fracture energy,
and h is related to the element size (square root of the element surface in a
two-dimensional analysis with a linear interpolation of the displacements).
The third model parameter e enters into the influence of damage created in
tension on the compressive response of the material. Once the evolution of
damage in tension has been fitted, this parameter is determined by plotting
the decrease of the uniaxial unloading modulus in a compression test versus
6.13 Damage Models for Concrete 511
5. |
Stress
MPa
-
-_5,
-20. _
I
-15.
-20.
-25.
-30. I I I I i
Strain (xlO00)
REFERENCES
1. Bazant, Z.P. (1985). Mechanics of distributed cracking. Applied Mech. Review 39: 675-705.
2. Bazant, Z.P., and Pijaudier-Cabot, G. (1989). Measurement of the characteristic length of
nonlocal continuum. J. Engrg. Mech. ASCE 115: 755-767.
3. Fichant, S., La Borderie, C., and Pijaudier-Cabot, G. (1999). Isotropic and anisotropic
descriptions of damage in concrete structures. Int. J. Mechanics of Cohesive Frictional Materials
4: 339-359.
4. Mazars, J. (1984). Application de la m~canique de l'endommagement au comportement non
lin~aire et h la rupture du b~ton de structure, Th~se de Doctorat ~s Sciences, Universit~ Paris 6,
France.
5. Muhlhaus, H. B., ed. (1995). Continuum Models for Material with Microstructure, John Wiley.
6. Nadai, A. (1950). Theory of Flow and Fracture of Solids, p. 572, vol. 1, 2nd ed., New York:
McGraw-Hill.
7. Pijaudier-Cabot, G., Mazars, J., and Pulikowski, J. (1991). Steel-concrete bond analysis with
nonlocal continuous damage. J. Structural Engrg. ASCE 117: 862-882.
8. Pijaudier-Cabot, G., and Bazant, Z. P. (1987). Nonlocal damage theory. J. Engrg. Mech. ASCE
113: 1512-1533.
SECTION 6.14
Isotropic and Anisotropic
Damage Law of Evolution
JEANLEMAITRE 1 and RODRIGUE DESMORAT 2
1Universit~ Paris 6, LMT-Cachan, 61 avenue du PrEsident Wilson, 94235 Cachan Cedex, France
2 Universit~ Paris 6-LM2S, 8, rue du Capitaine Scott, 75015 Paris, France
Contents
6 . 1 4 . 1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
6.14.2 Background .............................. 514
6.14.2.1 I s o t r o p i c Case . . . . . . . . . . . . . . . . . . . . 515
6.14.2.2 A n i s o t r o p i c Case . . . . . . . . . . . . . . . . . . 515
6 . 1 4 . 3 K i n e t i c L a w of D a m a g e E v o l u t i o n . . . . . . . . . 516
6.14.3.1 I s o t r o p i c Case . . . . . . . . . . . . . . . . . . . . 516
6.14.3.2 A n i s o t r o p i c Case . . . . . . . . . . . . . . . . . . 516
6.14.3.3 D a m a g e T h r e s h o l d . . . . . . . . . . . . . . . . 517
6.14.3.4 M e s o c r a c k I n i t i a t i o n C r i t e r i o n . . . . . 518
6.14.3.5 Different E v o l u t i o n of D a m a g e in
Tension and Compression . . . . . . . . . 518
6 . 1 4 . 4 I d e n t i f i c a t i o n of T h e M a t e r i a l P a r a m e t e r s . . 519
6 . 1 4 . 5 H o w to U s e t h e M o d e l . . . . . . . . . . . . . . . . . . . . 522
6.14.5.1 Use it as a P o s t p r o c e s s o r . . . . . . . . . . 523
6.14.5.2 Use it in a F u l l y C o u p l e d S c h e m e . 524
Bibliography ..................................... 524
6 . 1 4 . 1 VALIDITY
6.14.2 BACKGROUND
where
9 E and v are the Young's modulus and the Poisson's ratio, p is the density;
9 a is the Cauchy stress, rr~ = a i j - an6ij is the stress deviator and
a n - lahk is the hydrostatic stress;
9 /-/- (1 - _D) -1/2"
9 D n = 89
9 r/is a material parameter needed to take into account the variation of the
contraction coefficient with damage during a tension test ( r / ~ 3 for
many materials);
9 ffP is the plastic part of the thermodynamic potential.
e 0~*
- 'OG,; (2)
from which the effective stress is
~ __ D )D o-H
rrij (HikCrklHl j -4- 1 - r l D n fiij (3)
6.14 Isotropic and Anisotropic Damage Law of Evolution 515
or
~
~ij (4)
oiJ=l_ D
for the isotropic case (the superscript z) denotes the deviatoric part).
The energy release rate density _Y, as the contracted product _Y: /5 is the
power dissipated in the process of damage, derives from
(5)
Y~j= PODv
~
%~J (6)
O'eq --- 1- D
R~ is the triaxiality function:
6 . 1 4 . 2 . 2 ANISOTROPIC CASE
The expression of Yij will not be used. We will need instead the expression of
the effective strain energy density, denoted Y and defined as for the isotropic
case (scalar Y) as
~2
- 1 1 aeqev (8)
Rv 5(1+v)+3(1-2v) F/q 2
(9)
(7H
~ e q - (_H_~D_H)eq, F/q -- 1 -Y/DH (10)
516 Lemaitre and Desmorat
where ,~ is the plastic multiplier and S and s are two material- and
temperature-dependent parameters. The normality rule also defines the
evolution of the state variable r associated with R as
/" = --;~--
OF p(1 - D), /~ -- ( 2 ~ ) 1 / 2 (14)
/)= ~ /~ (15)
An extension of the isotropic case is keeping the two main properties of the
damage evolution driven by the elastic energy and the plastic strain. The
dissipative potential is now chosen as
F=f + YO[dr[o
where [.[ stands for the absolute value of the principal values of the plastic
6.14 Isotropic and Anisotropic Damage Law of Evolution 517
or
I~1 (19)
if written in terms of principal values.
6 . 1 4 . 3 . 3 DAMAGE THRESHOLD
Experiments show that the damage initiates when a certain value of the
accumulated plastic strain pD is reached. This corresponds to the nucleation
of micro-defects, and pD is related to the energy stored in the material ~bs.
Unfortunately, standard thermodynamics gives a much too large value of Cs,
and a correction must be added. Furthermore, the contribution of the
kinematic hardening is small in the static case and negligible in the cyclic
case:
A
d/)~-
/0 R(p)z(p)dp with z(oc)-0
Taking z(p)__~p(l-ml
writing the equality of ~b~ for the general three-dimensional case and for the
one-dimensional tensile case allows us to express PD as a function of the one-
dimensional threshold epD in pure tension (strain hardening saturated at the
ultimate stress au),
Cru -- Cry
p D - - g'pD o.mqax_}_ O.e~in
--O'y"
2
where (.)+ (resp. (.)_) denotes the positive part (resp. negative) of a tensor in
terms of principal components and where (.) is the positive part of a scalar.
~2 /2E and to the initial damage law,
The case h - 1 corresponds to g - CreqRv
which is identical in tension and in compression. For most metals h ~ 0.2.
where the "special" positive part cr~ is used, built with the eigenvalues/~i and
the corresponding eigenvectors Ti of (/-/_aD),
D - Eu - 1
Ti][_/--/-1Ti] (,~i) (24)
This model possesses six specific parameters which have to be identified for
each material and which are, in fact, monotonic functions of the temperature.
9 S, s, h stand for the damage evolution;
9 epD, m stand for the damage threshold; the single parameter epD is
sufficient to model the damage threshold in monotonic loading;
9 Dc stands for the mesocrack initiation.
The Young's modulus E, the Poisson's ratio v, the ultimate stress cru, and the
yield stress Cry are not specific to the damage law and are known from
elsewhere (see Table 6.14.1)
The proposed method is to first obtain rough values of the parameters from
standard tests. This set of material parameters can then be used as a starting
solution of an optimization procedure to minimize the difference between
predictions by the model and available test results of any kind.
520 Lemaitre and Desmorat
D1 ~ 1 E1 (26)
E
D2 = D3 --~ 1 E1 1+ v (27)
E 1 + 3v12 - 2v
Then D1 and D2 may be evaluated from experiments if the strains gl and e2 are
carefully measured during unloadings. This allows us to check the feature
D1 = 2D2 in tension and to evaluate ~/~ 3 for most metals from
with
Rvuz
-
2
5(1 + v) + 3 ( 1 - 2v)
[(
1- D1
2
1-D1
Then the graph of Log (dD1/d~11) as a function of Log(Rvvz) allows for the
+
1
1--~
/1-'
identification of S and s (see Fig. 6.14.1).
I i i i
SOLDUR 355
dD11
log dEp - -
oo Plane tension
-1 I I I I
If some very low cycle fatigue tests are not available, take s = 1 or 2,
consider Rvur ,-~ 1 (for the isotropic damage law we always have Rvur = 1),
)1/~
and obtain S from
(30)
(7 u2 g,pR - - g,pD
S ~ ~---E Dc
Having the approximate values of au, ay, gpD, m, Dc, S, and s, it is possible
to perform an optimization procedure for better values if additional test
results are available. In fact, a sensibility analysis shows that the two main
parameters that have to be adjusted are m and S.
The optimization procedure consists of two steps.
For the anisotropic damage law, the set of equations to be solved for any case
of loading is
with
2
Rv ~(1 + v ) + 3(1 - 2v)
Gq -- (_H_~D_H)~q, ~n --
cr_______En
1
1 1
ff H -- -~O'kk, D. -- -~Dkk
p
The history of stress ~rij(t) and the history of plastic strain gij(t) are given at
each point considered. They may come from
Dij -- D O -4-
/,0 I~_P(t) ijdt if p > PD (31)
Ductile and creep damage as well as low cycle fatigue may be analyzed by this
method. For brittle failure and high cycle fatigue, a two-scale damage model is
needed, as explained in Section 6.15.
524 Lemaitre and Desmorat
6.14.5.2 U S E IT IN A FULLY C O U P L E D S C H E M E
When the damage is not localized and if a high accuracy is needed, the full set
of the elasto-(visco-) plastic constitutive equations coupled with damage
needs to be solved as field variables. Such constitutive equations coupled to
isotropic or to anisotropic damage need to be implemented in a finite element
computer code (for example, as a subroutine UMAT for ABAQUS). For
details, see Section 9.2. The price to pay is a very important time of
calculation.
BIBLIOGRAPHY
1. Desmorat, R. (2000). Strain localization and unilateral conditions for anisotropic induced
damage model, in Symposium on Continuous Damage and Fracture, pp. 71-79, Benallal, A., ed.,
Elsevier.
2. Desmorat, R. (2000). Mod~lisation et estimation rapide de la plasticit~ et de l'endommagement.
Th~se d'Habilitation h Diriger des Recherches, Universit~ Paris 6.
3. Desmorat, R. (in press). Fast determination of localized plasticity and damage by energetic
methods. Int. J. Solids Structures, submitted for publication.
4. Lemaitre, J. (1992). A Course on Damage Mechanics, Springer Verlag.
5. Lemaitre, J., Desmorat, R., and Sauzay, M. (2000). Anisotropic damage law of evolution. Eur. J.
Mech. A/Solids 19: 187-208.
6. Sermage, J. R, Lemaitre, J., and Desmorat, R. (2000). Multiaxial creep fatigue under
anisothermal conditions. Fatigue and Fracture of Engng Mater. & Struct., 23(3): 241-252.
SECTION 6.15
A Two-Scale Model for Quasi-
Brittle and Fatigue Damage
RODRIGUE DESMORAT1 and JEAN LEMAITRE2
1Universit~ Paris 6-LM2S, 8, rue du Capitaine Scott, 75015 Paris, France
2 Universit~ Paris 6, LMT-Cachan, 61 avenue du Pr~.sident Wilson, 94235 Cachan Cedex, France
Contents
6.15.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525
6.15.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
6.15.3 Description Of The Model . . . . . . . . . . . . . 527
6.15.3.1 Three-Dimensional Model for
any Kind of Loading . . . . . . . . . . 528
6.15.3.2 Monotonic Failure of
Brittle Materials . . . . . . . . . . . . . . . . 529
6.15.3.3 Formulae for Proportional
Fatigue Loading . . . . . . . . . . . . . . . 530
6.15.3.4 Formulae for Two-Level
Fatigue Loading . . . . . . . . . . . . . . . 532
6.15.3.5 Stored Energy-Based Damage
Threshold for Multilevel Loading. 532
6.15.4 Identification of the Material Parameters 533
6.15.5 How to Use the Model . . . . . . . . . . . . . . . . . 534
6.15.6 Tables of Material Parameters . . . . . . . . . . 535
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
6.15.1 VALIDITY
damage as brittle failure and high cycle fatigue. In both cases the damage is
always very localized at a microscale in the vicinity of a defect considered as a
weak inclusion.
Two scales are considered (in addition to the macroscopic scale of
structures): the mesoscale or scale of the representative volume element
(RVE) of continuum mechanics, and the microscale or scale of a microdefect
(microvoids, microcracks) embedded in the RVE. The model is written for
isotropy, but anisotropic damage (Section 6.14) may be easily incorporated.
An initial elastic structure calculation (analytical or by finite element [FE]
analysis) is needed to define the stress and strain fields at the mesoscale. The
time histories of the stresses and strains at the most loaded point(s) of the
structure are then the inputs of the model. The main output is the evolution of
the damage as a function of loading, time, or of the number of cycles.
The present analysis may also model failure with (visco-)plasticity at
mesoscale. In that case the mesostresses and mesostrains may be the result of
a mechanical analysis of the structure by means of an FE analysis or of any
analytical or semianalytical procedure like the Neuber method following an
elastic calculation.
6.15.2 BACKGROUND
where v is the Poisson's ratio, G the shear modulus, and E the Young's
modulus.
4. The definition of a proportional loading. A proportional loading at
mesoscale corresponds to a stress field aij(M, t) of constant principal
directions proportional at the considered point M to a given tensor Tij(M),
Brittle and high cycle fatigue (HCF) damages are always very localized at
a scale much smaller than the plastic strain. This is the reason to consider a
two-scale model in which the damage occurs in a weak microinclusion
embedded in a meso-RVE that is elastic (or elasto-[visco-]plastic) and free
of damage. This hypothesis allows us to obtain the mesostress and strain
by a classical structure calculation that is elastic (or elasto-[visco-]plastic)
with no damage at mesoscale and to solve the constitutive equations of
elasto-[visco-]plasticity coupled with damage as a postprocessor at micro-
scale.
STRUCTURE CALCULATION
Damage D Elastic E
v
6.15.3.1 THREE-DIMENSIONALMODEL
FOR ANY KIND OF LOADING
The history of the plastic strains 4 ( 0 and of the stresses aij(t) at the mesolevel
being inputs, the fields at microlevel are obtained from the time integration of
the constitutive equations at microscale coupled together with the law of
localization (Eq. 1) even for fatigue cyclic loading. The equations to be solved
are those of elastoplasticity coupled with damage with linear kinematic
hardening (yield function f ~ - (#9- X_#)eq-af in which X~ is the back
stress):
r 1 + v. v .~
=
c?~= 1 - D
(5)
2 (_~" - _X")e,/1 - D
X~" -- ~ 2 C ~ 7 ( 1 - D )
6.15 A Two-Scale Model for Quasi-Brittle and Fatigue Damage 529
O- u u O'y
PD -- 8pD .ry~e~a
x - + a~d, _ for cyclic loading
2
The strain energy release rate Y', taking into account the different behaviors
in tension and in compression, is defined as
where (.) + (resp. (.)_) denotes the positive part (resp. negative) of a tensor in
terms of principal components and where (.) is the positive part of a scalar. By
the introduction of the crack closure parameter h (for most of metals h ~ 0.2),
the consideration of the damage law 1 3 - (Y~/S)Sp ~' takes into account the
partial closure of the microcracks or microvoids in the evolution of the
damage. The case h - 1 corresponds to Y~ - 6~2R~'/2Eeq - - v i
(with the notations of
Section 6.14) and to a damage law that is identical in tension and in
compression.
Finally, 2 = p ~ ( 1 - D) is the plastic multiplier calculated from the con-
sistency condition f~ = 0 and f ~ - 0 in plasticity, and from Norton's law
JL -- (f~/K) N in viscoplasticity. C is the kinematic hardening parameter, and K,
N are Norton's parameters.
When the damage D reaches the critical value Dc, there is initiation of a
mesocrack.
6 . 1 5 . 3 . 2 MONOTONIC FAILURE
OF BRITTLE MATERIALS
There is microplasticity for mesostresses larger than the fatigue limit af.
A scalar e~ is defined to quantify it under the proportional loading
assumption,
Ct)
when Cr~f 8~P---~8~Tij
3 D and 6-" -- C/~ ~ 3G(1 - fl) (7)
In general, we have C/G ~ 1" this shows that for a _> r the von Mises stress at
microscale remains quasi-equal to the limit fatigue (d"~ ~ 0 in the previous
equation and then a~ ~ af).
The time integration of the damage law (coupled with Eq. 7) allows us to
calculate the damage D at a given mesostress a,
by introducing
2 1 (1 - 2v)~ 2
Rv, ( ~ ) - - 7 ( 1 + v ) + 7 (9)
The function Rv, (~) varies significantly over the integration intervals, and
an approximate formula for the stress to failure may be derived only for small
values of s not far from 1"
30(1 - fi)(2ES)SDc
err ,-~ ~f + _2sDs (Tkk) (10)
f /XV*
For compression-like loading (a < 0), considering the parameter h within the
comp
damage law allows us to calculate the stress at failure in compression crR
much larger than in tension and to show that
0"~ nsi~ -- tTf '~ hS (11)
oR I-os
comp
The model will predict failure only if the stress amplitude at mesoscale is
larger than twice the fatigue limit (i.e., if Ao- > 2o-f). The plastic strain
increment over one cycle fcyde p~dt is then
ap, 2(a~- 2~f)
6--N = 3G(1 - fl) (12)
Damage will initiate after a number of cycles No when the damage threshold
pD is reached:
No=PD [6G(1-fl) Ou-Cry ]m
@ , pD -- g,pD C mo- - ~ f (13)
aN
The damage increment over one cycle will then be
cp* (x, y) ~
2
RS~.({)d{ +
/x R~. ({)d{ (16)
with Rv, defined by Eq. 9. The function qg* (x, y) can be easily calculated by
using mathematics softwares. A simple conservative approximate formula
may be derived only for small values of s,
q)* (x, y) ~ (y - x - 2)[RSv.(x) + RSv.(y)] (17)
The formulae for the number of cycles at crack initiation are finally
3es e
N -N0+ (1 -/3)D~
2(Ao-- 2o-f) if Tkk -- 0 (18)
Tkk3G(1 -- fi)(2ES)~D~
- if Tkk r 0
NR No -q- o-ffs+l(49* (o-min o-f Tkk)
k,, o-f Tkk, o-max (19)
They exhibit
9 a mean stress effect in tension identical to the mean stress effect in
compression (due to h = 1); a mean stress effect different in tension and
in compression is obtained with h = 0.2;
9 no mean stress effect in shear as experimentally observed.
532 Desmorat and Lemaitre
N, + NR -- N1 _ NR1 (20)
NR1 - - No1 NR2 -- No2 NR1 -- No1
(b) N01 ) N 1 , damage initiation occurs during the second level. The
number of cycles to failure is given by
N1 } NR -- N1 = . ~NR2 (21)
No1 No2 No2
Each level is periodic between Omi n-(i) and a~)ax at mesoscale, corresponding
to von Mises stresses a ~'(i) eqmin and a l'(i)
eqmax at microscale (stress amplitude
A o . i _ O.(m/)ax_ ~ larger than 2crf). Damage will initiate after n levels when
the stored energy density reaches a loading-independent threshold or in an
equivalent manner when the accumulated plastic strain p~ reaches the
6.15 A Two-Scale Model for Quasi-Brittle and Fatigue Damage 533
/ Cry(")
Cqmin + ~(")
cq. . . . / iIm 11 m ]
2 -- [eD -( P n"- 1 ) q-
(22)
_qt_ eqmin -~- eqmax 1/m 1 x 1/m
k=l 2 -- O'f [(p~) -- ( P ~ - I ) /m] __ (0. u _ O'Y)g'P D
where p~ is the value of the accumulated plastic strain reached at the end of
level (k).
6.15.4 I D E N T I F I C A T I O N OF THE
MATERIAL PARAMETERS
For each material at each temperature considered, the numerical values of two
sets of parameters must be identified.
For brittle materials with no fatigue tests available, one can consider
epD = 0, m = 0 (there is then no need of C), O'f of the order of cru/2, s = 1, and
D~ = 0.2, and use Eqs. 8-10 and 11 to identify S and h.
In general, the set of material parameters concerning the damage law (at
microscale here) is identical to the set at mesoscale obtained for the single-
scale damage model of Section 6.14, the parameter which needs to be
carefully identified in fatigue being then the exponent m.
Failure of brittle materials and high cycle fatigue (HCF) of ductile materials
are both calculated with the two-scale model (with different material
parameters) with the same computer code, the postprocessor DAMAGE2000,
which is the numerical implementation of the three-dimensional constitutive
equations. The code DAMAGE2000 is able to handle any kind of loading,
proportional or not, monotonic or fatigue, and fatigue periodic by block or
random fatigue.
To integrate the set of equations for a given history or(t), ~(t) of mesostress
and strain, a strain-driven algorithm is used in the classical iterative Newton's
method with the elastic predictor-plastic corrector procedure. A "jump in
cycle" procedure based on stepwise linearized damage saves much computer
time in the case of HCE The scheme for the numerical integration of the
constitutive equations as well as the Fortran subroutine of the initial version
of the two-scale model may be found in Reference [7].
For brittle materials, the simple formulae of Eqs. 8-11 may be used for
failure under tensile, compression, or any other proportional loading.
For HCF applications, the simple formulae of Eqs. 19 and 20-21 may be
used for single- and two-level fatigue loading. For multilevel experiments the
accumulation rule of the damage is
where for simplicity damage is assumed to initiate on the first level after a
number of cycles N01 and where Nh cycles of periodic loading at level (k) are
made. The total number of cycles NR is then given by Eq. 23 with
NR - - N1 q- N2 q - . . . q- Nn, each number of cycles N 1 , . . . , N n - 1 being known.
It has been confirmed that this model contains the following properties:
effect of stress or strain amplitude, effect of mean stress in tension, no effect in
shear, effect of compression (with h < 1), nonlinear accumulation (due to the
existence of the damage threshold), effect of an initial hardening or initial
6.15 A Two-Scale Model for Quasi-Brittle and Fatigue Damage 535
6.15.6 TABLES OF M A T E R I A L P A R A M E T E R S
REFERENCES
Fracture mechanics deals with existing cracks. But from a practical point of
view, what is an initial crack?
It can be a known defect created by a mesofracture event during a forming
process, for example, which has the sharp shape of a crack. It can also be a
known defect with a smooth shape which does not represent a crack in the
sense of fracture mechanics. The fracture analysis of such a defect needs first a
"crack" initiation procedure to be applied to initiate a sharp shape, and then
the fracture mechanics procedure is followed.
It can also be the final stage of damage giving rise to a mesocrack of the size
of the representative volume element (RVE): an abstract concept. A way to
match damage mechanics and fracture mechanics is to consider that the
damage mesocrack of size a0 has consumed an energy which can be calculated
in two ways:
3 Dc
9 a volume damage energy: a o fo YdD, Y being the associated variable to
the damage variable D;
9 with a surface fracture mechanics energy: fjoa~ Gd(a2), G being the strain
energy release rate, the associated variable to the crack surface.
where Gc is the toughness of the material and Y the damage energy density
release rate, (see Section 6.2)
6 e2qRv O"u2
y z
2E(1 - D)
with rru the ultimate rupture stress, E the Young's modulus, and Dc the critical
damage at mesocrack initiation (De ~ 0.5 for many materials).
Fracture mechanics relates the length or the surface and the shape of the
cracks to the intensity of the loading related to the crack.
9 From the thermodynamic point of view, the load is expressed by the
energy release rate G, the conjugated variable to the crack surface A
which can be calculated from the overall potential energy W of a
structure calculation:
0W
G=~
OA
9 From the point of view of conservation of energy, loading is described
in terms of contour integrals around the crack tip, such as the
Rice integral:
r being the polar coordinate from the crack tip r = 0 and rr22 being the
normal stress in the direction normal to the crack. This background is
described in Section 7.3. Nevetheless, the probabilistic approach of
Weibull directly relates the probability of fracture to the applied loads
(see Section 7.4).
Fracture mechanics considers different mechanisms of failure, depending
upon the materials and the loadings.
9 Brittle failure, in which no or almost no plasticity avoids an instability
phenomenon of sudden fracture (see Section 7.5, and Section 7.6, in
which the friction between crack lips is taken into account).
Delamination of coatings is described in Section 7.7.
9 Ductile or creep failures when plasticity or viscoplasticity induce stable
crack growth (see Sections 7.8 and 7.9).
9 Fatigue failure for cyclic loading (see Section 7.10) where the
crack grows at each cycle with the phenomena of crack opening and
7.1 Introduction to Cracking and Fracture 541
Contents
7.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
7.2.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
7.2.3 Equivalences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
7.2.4 How to Use These Bridges . . . . . . . . . . . . . . . . . 545
7.2.4.1 Behavior of a Structure Using a
Combined Approach of Damage and
Fracture Mechanics . . . . . . . . . . . . . . . . . 545
7.2.4.2 Residual Strength of Initially
Cracked Structures . . . . . . . . . . . . . . . . . . 547
7.2.4.3 Identification of the Internal Length.. 548
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
7.2.1 VALIDITY
7.2.2 BACKGROUND
For the overall body, damaged or partially cracked, the total free energy is
written as
1
U - ~ Kq~ (3)
AijDkz is the local stiffness matrix at a given stage of damage, and eij is the local
strain component. A load denoted as Q is applied to the structure, q is the
corresponding displacement, and K is the global stiffness. Assuming linear
elasticity and isotropic damage, the relationship between AijDkl and the initial
stiffness of the undamaged material is
AijDk,- Aijk,(1 -- D) (4)
AijkZ is the stiffness matrix for the virgin material, with constant components
depending upon the Young's modulus and the Poisson's ratio for an isotropic
material which is linear elastic. At uniform and constant temperature the
state laws provide the stress-strain relations and the definition of the energy
release rates.
7.2.3 EQUIVALENCES
a aA - - r aD(x) (8)
Conversely, it is possible to derive the fracture energy Gc from the distribution
of damage around a macrocrack which propagated in the considered structure
(Fig. 7.2.1). For this, one needs to know the distribution of damage around
the macrocrack, which is approximated as follows. Consider an infinite body
subjected to uniaxial tension in direction 1, cr~ with cr~ - 0 for i r 1 and
j 7~ 1. We assume at this stage a distribution of damage denoted as D O and the
corresponding strain field denoted as s ~ When small deviations from this
equilibrium state are analyzed, the displacement field is the solution of the
partial differential equations div((rij)- O. The evolution law of damage is
nonlocal. It is generically denoted as D = f(~) where ? is the nonlocal strain
defined in Chapter 6 of this volume [6]. The equilibrium equations have a
nontrivial (e.g., nonhomogeneous) harmonic solution with a wavelength
which is not indeterminate. In fact, the wavelength 2rt/co is proportional to
the internal length of the nonlocal continuum (for more details, see Reference
[2]). The wavelength is also a function of the evolution law of damage. The
calculation of the approximated fracture energy performed with the smallest
value of the wavelength calculated for a uniaxial tensile test and corresponds
to mode I crack opening.
7.2 Bridges between Damage and Fracture Mechanics 545
FIGURE 7.2.1 Geometry of the localization band assumed for the calculation of the
fracture energy.
r dy (10)
oo JO 2 1~1-11 1
r)Ocm
thickness= 10
(a) ?s
KlkN/m|
lOS !
(b) .I
t \.---..c e
"i j 1,.1
- a~)
o 13 J 20 ~n ~ ffz
a
Q kN
20
l-e,
(c)
0 -- X
---- test.
--e-+-- caLc.
Opening t"1
I I t .~
0 o.~ o.z
BIT1
FIGURE 7.2.2 Compact tension specimen, a. Geometry. b. Evolution of the stiffness with the
crack, (t) theoretical, (e) experimental, c. Global behavior. The calculation is performed using
the damage-fracture combined approach.
7.2 Bridges between Damage and Fracture Mechanics 547
except at the crack tip. The radial distribution of damage at the crack tip is
assumed to follow the same mathematical expression (in which the distance r
to the crack tip replaces the coordinate y. This distribution of initial damage
can be projected on a finite element mesh, and the response of the initially
cracked structure can be computed. Bod~ et al. [2] tested such a procedure
and found that it provided reasonable accuracy (10 to 30% error on
blind predictions).
Size effect tests directly provide the fracture energy of the material (see
Reference [1]). Hence Eq. 10 yields a relationship between the evolution law
of damage and the wavelength of the distribution of damage, or the internal
length of the nonlocal model equivalently. Assuming that the evolution law of
damage D = f(~) is completely known, the single unknown in Eq. 10 becomes
the internal length. In practice, the evolution of damage is not necessarily
entirely known. The model parameters in the nonlocal constitutive relations
are obtained by fitting the computations of the size effect tests with the
experiments. Equation 10, with the knowledge of the fracture energy Gc, is an
additional piece of information which is helpful for reaching a good fit of the
size effects tests more easily.
REFERENCES
1. Bazant, Z. P., and Planas, J. (1998). Fracture and Size Effect in Concrete and Other Quasi-Brittle
Materials, CRC Press.
2. Bod~, L., Tailhan, J. L., PijaudieroCabot, G., La Borderie, C., and Clement, J. L. (1997). Failure
analysis of initially cracked concrete structures. J. Engrg. Mechanics, ASCE 123: 1153-1160.
3. Mazars, J. (1984). Application de la m~canique de l'endommagement au comportement
non lin~aire et h la rupture du b~ton de structure. Th~se de Doctorat ~s Sciences, Universit~
Paris 6, France.
4. Mazars, J. (1986). A description of micro- and macroscale damage of concrete structures,
Engineering Fracture Mechanics 25: 729-737.
5. Mazars, J., and Pijaudier-Cabot, G. (1996). From damage to fracture mechanics and
conversely: A combined approach. Int. J. Solids Struct. 33: 3327-3342.
6. Pijaudier-Cabot, G., and Mazars, J. (2000). Damage models for concrete. Chapter 6,
this volume.
SECTION 7.3
Background on
Fracture Mechanics
Htyg DUONG BuI 1'2, J-B. LEBLOND 3, N . STALIN-MULLER 1
1Laboratoire de M~canique des Solides, Ecole Polytechnique, 91128 Palaiseau, France
2 Electricit~ de France, R&D, Clamart, France
3 Laboratoire de Mod~lisation en M~canique, Universit~ de Pierre et Marie Curie, 8 rue du Capitaine
Scott, 75015 Paris, France
Contents
7.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549
7.3.2 S t r e s s or Velocity F i e l d s Singularities? . . . . 550
7.3.3 Plane Strain, A n t i p l a n e Strain, a n d
Plane S t r e s s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
7.3.4 Dynamic Stress Intensity Factors .......... 551
7.3.5 Small-Scale Yielding A s s u m p t i o n . . . . . . . . . . 552
7.3.6 Plasticity a n d D a m a g e . . . . . . . . . . . . . . . . . . . . 552
7.3.7 Viscoplastic Soliton ....................... 553
7.3.8 Energy considerations .................... 553
7.3.9 Ductile Fracture .......................... 554
7.3.10 Fatigue Cracking ......................... 555
7.3.11 C o n c l u s i o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
References ....................................... 556
7.3.1 V A L I D I T Y
The velocity field dui/dt is also singular at the crack tip and yields an
alternative mean for characterizing the strength of the singularity. As a matter
of fact, near the crack tip, the velocity is related to the displacement by
dui/dt ~ -VOui/Oxl, or to the crack opening displacement (COD) (I)i, because
in the vicinity of the crack tip one has ~i = [ui(xl - Vt, x2)], where [. ] denotes
the jump across the crack surface. Hence there exist three crack opening
displacement intensity factors, in the form
K}u) - l i m ( r --~ 0)? ~i(j)(27r,/r) 1/2, i(I) -- 2, i(II) -- 1, i(III) -- 3 (2)
7.3 Background on Fracture Mechanics 551
Equation 2 is valid for plane strain modes I and II, with 32= #/(k + 1), and
k = 3 - 4 v , /2 being the shear modulus, and v the Poissons ratio. The
mode III fracture corresponds to the antiplane shear loading with the
value 7 = #/4.
We do not give here the usual value 7 for the plane stress case,
because contrary to common belief, the formula for plane stress is
questionable. To show that, remember that the plane stress assump-
tion implies that the normal strain e33(X1,X2)-=--Y(0"11 -Jr-O'22)/E is a func-
tion of the first two coordinates Xl, x2 because aij does. The compatibility
equation for g33(X1,X2) implies that all partial second derivatives with
respect to Xl, x2 are equal to zero; hence it may be a linear function
of the coordinates e33 (Xl, x2) = aXl + bx2 + c. Clearly, the compatibility
condition is violated in the vicinity of the crack tip because precisely
the strain component g33(r, 0) as given in the textbook is singular as r -1/2.
This contradicts the linear function variation. Hence the common belief
that for thin shells the formula for plane stress prevails near the crack
tip is questionable.
K} - (v)Kj (3)
with for mode j = I, II, III
The multiplicity of crack tip parameters raises the question, What is the
true parameter measured in testing materials in dynamic fracture, stress- or
velocity-intensity factors? If the onset crack propagation velocity V is not
negligible, or undetermined, the critical state determining the toughness of
the material from experimental results may be differently interpreted by
inappropriate formulae for stress-intensity factors.
A plastic correction to the linear elastic solution was first given heuristically
by Irwin. In the plastic zone, defined by the overstressed region, the normal
stress cr22 is cut off to the constant yield stress or0. Later, an exact solution
taking account of perfect plasticity was provided by Rice [15] for the
antiplane shear loading of a semi-infinite crack. The plastic zone is a circle
passing through the crack tip. According to modern terminology, the plastic
field is the inner solution while the elastic field governed by the stress
asymptotics 0"3i ~ Kiiir-1/2g(O) at infinity, r--+ oo (not for r--~ 0), is the outer
solution. Rice [15] gives an exact solution matching inner and outer
solutions. This solution has been generalized by Bui and Ehrlacher [3] to a
notch with the slit width 2h ~ 0 and the notch geometry to be determined in
such a way that cr3~ = cr0 along the notch. It is found that the notch is a cusped
cycloid and that the elastic-plastic boundary is a curled cycloid. For the
limiting case where ~r0--+ oo, one recovers Rice's solution for the crack h--+ 0
with the circular plastic zone. The notch solution can be interpreted as an
elastic-brittle damage model where the material inside the slit has been totally
damaged (zero stress state). The slit of thichness 2h is the wake damage zone,
and the cusped cycloid is the damage front.
7.3 Background on Fracture Mechanics 553
The process zone is likely a high-stress region where viscous plastic flow may
occur. An asymptotic inner solution for r--+ 0 has been provided by Hui and
Riedel [10] in the case of steady state propagation of a crack, with the velocity
V and without inertial force. The Norton and Hoff visco-elastoplastic law
without threshold is considered in the form
~ - Cl0"r H- g I0"lm-ls (m ~ 3) (4)
(the superscript r means "rate", er is the strain rate, 0"r is the stress rate, s is the
stress deviator, and 10"1is the von Mises deviator norm). In antiplane shear
loading, the nonlinear equilibrium equation corresponding to this law has
been given by Kachanov [11] in terms of the stress function ~(xl,x2):
-Vk(O~/OXl) + tl div{Igrad oIm-lgrad ~} - 0 (5)
(0"31 = --~//,2, 0"32 = ~/,1), with suitable boundary conditions on the crack tip.
Readers interested in the numerical solution of Kachanov's equation can refer
to Hui and Riedel [10]. We do not go into the details of their numerical
solution, but consider qualitatively instead its essential behavior.
The main feature of the solution is that there is an inner solution ~(r, 0, V)
having the asymptotics ~ ~ C(V)r(m-2)/(m-1)g(O) for r--+ 0. Not only is the
angular function g(0) uniquely determined, but the amplitude C(F) as well.
There is no free parameter like the stress-intensity factor K or Rice's J-integral.
We are faced with what is known in nonlinear physics as the soliton solution
of a nonlinear wave, like the well-known Korteweg and de Vries soliton in
fluid dynamics. The term soliton has the meaning of a solitary wave. The term
viscoplastic soliton was coined for the first time in Bui [5]. Let us draw the
consequence of an existing match between the inner soliton and the outer
elastic solution 0"3i~ KiIIr-1/2 at infinity r--+ oo. A matching of solution, which
can be achieved only by numerical methods, means that there exists a
relationship between KII1 and the amplitude C(V). This theoretical analysis
provides an explanation for the dependence of the toughness on crack
velocity, likely due to a viscous phenomenon occurring in the process zone.
Paralleling with the simple approach of LEFM, a more elaborate avenue based
on energetic considerations was followed by various authors, and notably by
Irwin in the late 1950s and 1960s. This other approach was initiated by
Griffith in the 1920s. Griffith showed that an energetic analysis of a quasi-
statically growing crack led in a natural way to some propagation criterion
554 Bui et al.
involving a critical value of the so-called energy release rate G, which could be
related to the derivative of the overall stiffness K (or compliance C) of the
body considered with respect to the crack length a, G = -(1/2)u2dK/da (or
G = (1/2)T2dC/da). This led to a simple interpretation of G in the overall
strain-overall stress diagram. From there, Irwin proved a famous relation
connecting G to the stress-intensity factors, for example, in plane strain mixed
modes I and II
G - (1 - v2)(KI2 + K~)/E (6)
This established the equivalence of Irwin's propagation criterion
involving the stress-intensity factor(s) and Grifftith's one involving the energy
release rate.
Also, Rice [15] and Cherepanov [6] simultaneously established the
existence of a line integral noted J (or F in Russian), the contour of which
must surround the crack tip and which possessed the following nice
properties: first, it is independent of the integration contour; second, it is
equal to G and thus, by Irwin's formula, connected to the stress-intensity
factor(s). If the crack is not loaded in pure mode I, the expression of J involves
all three stress-intensity factors, so that not all values of these three quantities
can be deduced from that of J. However, at least in mixed mode I + II, the
problem of separating the modes, that is, of deducing the values of both stress-
intensity factors from Rice-type integrals, was solved by Bui [4]. The main
interest of Rice's J-integral is essentially numerical: indeed, it allows us to
evaluate the stress-intensity factors through numerical integration on a path
located far from the crack tip, thus circumventing the difficulty of such an
evaluation from the unavoidably somewhat inaccurate values of the near-tip
mechanical fields.
The first approach to ductile fracture, that is, fracture of materials undergoing
considerable plastic deformation prior to failure, was based on Rice's
J-integral. Indeed, the property of invariance of J with respect to the
integration path remains true in nonlinear elasticity, which made it tempting
to apply it to problems involving plasticity (unloading effects being
disregarded). In this approach, propagation was assumed to occur when
some critical value of J was reached, this critical value being allowed to
depend upon the crack length. This theory was later named the global
approach to ductile rupture, since it did not rely on any detailed
micromechanical analysis of the mechanism of ductile rupture, that is,
nucleation, growth, and finally coalescence of voids, through breaking of the
7.3 Background on Fracture Mechanics 555
7.3.11 CONCLUSIONS
REFERENCES
1. Achenbach,J. D., and Bazant, Z. (1972). Elastodynamicnear tip stress and displacementfields
for rapidly propagating cracks in orthotropic materials.J. Appl. Mech. 97: 183.
2. Bui, H. D. (1977). Stress and crack displacement intensity factors in elastodynamics.4th Proc.
Int. Conf. Fracture, vol. 3, Waterloo.
7.3 Background on Fracture Mechanics 557
3. Bui, H. D., Ehrlacher, A. (1981). Propagation of damage in elastic and plastic solids, in
Advances in Fracture Mechanic, p. 533, vol. 3, Francois, D., et al., eds., Oxford-New York:
Pergamon Press.
4. Bui, H. D. (1983). Associated path-independent J-integrals for separating mixed modes. J.
Mech. Phys. Solids 31: 439.
5. Bui, H. D. (1993). Introduction aux probl~nes inverses en m~canique des mat~riaux, Paris:
Eyrolles. English translation Inverse Problems in the Mechanics of Materials: An Introduction,
CRC Press, Boca Raton, 1994.
6. Cherepanov, G. P. (1968). Cracks in solids. Int. J. Solids Struct. 4: 811.
7. Dang Van, K., and Papadopoulos, T. Y. (1997). High cycle metal fatigue: From theory to
applications.
8. Gologanu, M., Leblond, J.-B., Perrin, G., and Devaux, J. (1997). Recent extensions of Gurson's
model for porous ductile metals, in Continuum Micromechanics, chapter 2, pp. 61-130,
Suquet, P., ed., Springer-Verlag.
9. Gurson, A. L. (1977). Continuum theory of ductile rupture by void nucleation and
growth: Part I. Yield criteria and flow rules for porous ductile media. ASME J. Engng. Mat.
Tech. 99: 2-15.
10. Hui, C. Y., and Riedel, H. (1981). The asymptotic stress and strain field near the tip of a
growing crack under creep conditions. Int. J. Fract. 17: 409.
11. Kachanov, L. M. (1978). Crack under creep conditions. Izv. An SSR Mekhanika Tverdogo Tela
9(1): 57.
12. Kitagawa, H., and Takahashi, S. (1976). Applicability of fracture mechanics to very small
cracks or cracks in the early stage. 2nd Int. Conf. on the Mechanics of Behavior of Materials.
ICM2, Boston, Metal Parks, Ohio: American Metals Society.
13. Miller, K. (1997). The three thresholds for fatigue cracks propagation. Fatigue and Fracture
Mechanics, pp. 267-286, vol. 27, Piascik, R. S., et al., eds.,
14. Rousselier, G. (1981). Finite deformation constitutive relations including ductile fracture
damage. Proc. IUTAM Symposium, on ductile fracture and 3D constitutive equations, Dourdan.
Nemat-Nasser, S. N., ed., North-Holland.
15. Rice, J. R. (1968). Mathematical analysis in the mechanics of fracture, in Fracture, p. 2,
Liebowitz, H., ed., New York: Academic Press.
16. Rice, J. R., and Tracey, D. M. (1969). On the ductile enlargement of voids in triaxial stress
fields. J. Mech. Phys. Solids 17: 201-217.
17. Willis, J. (1997). Asymptotic analysis in fracture, Proceedings ICF9, vol. 4, 1849-1859,
Karihaloo, B. K., et al., eds., Pergamon.
SECTION 7.4
Probabilistic Approach
to Fracture:
The Weibull Model
FRAN(~OIS HILD
Universitd Par/s 6, LMT-Cachan, 61 avenue du President Wilson, 94235 Cachan Cedex, France
Contents
7.4.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558
7.4.2 General Framework . . . . . . . . . . . . . . . . . . . . . . . . 559
7.4.3 Description of the Weibull Model . . . . . . . . . . 559
7.4.4 Identification of the Material Parameters . . . . 563
7.4.5 How to Use the Weibull Model:
Numerical Implementation . . . . . . . . . . . . . . . . . 564
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565
7.4.1 VALIDITY
In this section we will study the failure properties of brittle materials (e.g.,
monolithic ceramics, rocks, cement, concrete, some brittle-matrix compo-
sites). The overall behavior of these materials remains linear elastic. The
strains to failure are assumed to be small c o m p a r e d to unity. Lastly, the
toughness is at most on the order of a few M P a v ~ .
All these materials are sensitive to initial heterogeneities (e.g., inclusions,
porosities). These imperfections are created during the fabrication of the
material and are usually r a n d o m l y distributed within the material or at the
surfaces. They lead to a scatter of the failure load. Therefore, there is a need
for a probabilistic treatment of failure.
This relationship constitutes the basis for all existing models developed to
describe the failure of brittle materials. The cumulative failure probability of an
elementary volume Pro is the probability of finding a critical defect within a
domain f2o. The latter refers to the defect distribution characterized by a
probability density function f. The initial flaw distribution (f0) depends upon
morphological parameters related to the modeling of the defect: first a size (a),
then a defect orientation (described by a unit normal n), and then other
parameters (denoted by w). For a given load level, the set of defects D splits into
two subsets. The first one (De) is related to the defects that are critical (i.e., they
lead to the failure of a link, and therefore of the whole structure). The second
one (Dnc) contains the defects that are not critical. The higher the load level, the
larger Dc becomes with respect to D,,c. When the local propagation is unstable,
the cumulative failure probability Pro(Q) of a domain f20 for a given loading
parameter Q is given by
This definition ensures that Pro lies between 0 (i.e., D c - ~" no defect is
critical) and 1 (i.e., Dc = D: all defects are critical).
Yll ( l, Kc (3)
560 Hild
with
where 0"1 > 0"2 > 0"3 are the principal stresses, Y a dimensionless geometrical
parameter, and Kc the material toughness. Let ~2c(]l~l], a) denote the solid angle
containing all the defect normals n for which the failure criterion is satisfied. By
assuming an equiangular distribution and an unbounded maximum value of defect
size, the failure probability Pro is expressed as
f
Pro - - / . fo(a) da (5)
"-'~c (ll_~ll)
_
4~
where a~([l~ll) denotes the smallest critical defect size. Similarly, the cumulative
failure probability PFo can be written as
I 2(n - 1) 0-2 0"3 _ 2 n/ ~/2 G 2(n-l) 0.2, --, /1 COS(.pd~9 d~// (9)
0-1~ ~d0 dO \0-1 0-1 -
where (.) denotes the Macauley brackets. The previous expression can be used
to derive the cumulative failure probability described by a two-parameter
Weibull law [4]"
where m - 2(n - 1) is the shape parameter and VoS~ the scale parameter. If a
nonvanishing threshold stress Su below which no failure occurs can be defined
7.4 Probabilistic Approach to Fracture: The Weibull Model 561
Ps- 1 - exp
1
'
(~1 (M)
S0
S.) I m, - - (M) - - (M)
~ '0-1
dV (11)
Initially, Weibull proposed to consider the normal stress along the direction
n as a suitable equivalent stress [4] expressed in terms of the angles q~ and
defined in Figure 7.4.1"
ow 0, (12)
- \0-1 0"1
with
and
I m,~l,
(15)
-- -2 fo=/2/'~/2 [ ( cos2~p + ~0-z sin2~p) cos 2(p + -o-3
- sin 2q~]m cos q~dq~ d~
7/: J0 0-1 (9-1
PF-l-exp - ~ \ So )
562 Hild
03
~o2
FIGURE 7.4.1 Definition of the orientation of a normal n by the angles ~k and ~o.
1 / ~m dV (17)
Hm = Vo'~ J~
with
0"2 0"3
= alI m,--, , av -- Max (7l(m) > 0 (18)
0-1 f2
The stress heterogeneity factor characterizes the effect of the load pattern
on the cumulative failure probability. An effective volume Veff can be
defined as [ 11 ]
Vr = VHm (19)
When the latter is loaded in pure tension (i.e., Hm=l), it would lead to the
same failure probability as the considered domain ~ subjected to any loading
condition. Similarly, a Weibull stress can be defined as [12]
[- (20)
with
Lastly, the average failure stress dv and the corresponding standard deviation
dv can be written as
{TF - S0 ( g ~ m ) l/m F ( 1+ 1) ,
(22)
-- I'(] ._~_2)-1.2(1_~__1)
where F is the Euler function of the second kind.
In some situations, the previous model is simplified by noting that
I[m, 0-2/0-1, 0-3/0-1]--constant for a unidimensional stress field. There is no
need to use the function I of Eq. 9. Instead, one may consider the maximum
principal stress at each point [12]. The model in this form is commonly used
in materials science.
7.4.4 IDENTIFICATION OF
THE MATERIAL PARAMETERS
i (VoS~'~ (23)
In[In(l_ pF)] -- mln(o-F) - ln\vHm f
Therefore, in a Weibull plot [4], it is expected that the material data follow a
straight line whose slope corresponds to the Weibull modulus. Once the
Weibull modulus is known, the stress heterogeneity factor can be computed
by using Eq. 17, and then by knowing the intercept, the shape parameter VoS'~
can be identified. One can note that a conventional least-squares method can
be utilized to identify the Weibull parameters.
For a three-parameter Weibull law, a least-squares method can be used as
well. However, the identification procedure is not as simple as the previous one.
It is worth mentioning that a maximum likelihood procedure is also well suited
for the identification of statistical distributions such as the Weibull model.
Table 7.4.1 summarizes data for different monolithic ceramics. It can be
noted that the processing route influences the Weibull parameters of materials
with the same name.
This model is usually coupled with an elastic calculation even though some
examples show that a nonlinear behavior may need a probabilistic description
of fracture [12]. A commercial finite element code can be used when closed-
form solutions are not available. The computation of the failure probability is
then performed numerically in a postprocessor. At each integration point i,
the equivalent stress distribution Ii[m, 0-2/0-1, 0"3/0"1] is computed by using
Eq. 9. The contribution Hmj of an element j is
~ m 0"2 0"3
= ~ 0"li Ii m , ~ , - wi (24)
Hmj 0"}' i=1 0"1 0"1
where ng is the number of integration points of the considered element and 141i
the weight of the integration point i. The stress heterogeneity factor H m is
then computed
1 ne
- /q jvj (25)
j=l
where Vj denotes the volume of the element j and ne the total number
of elements:
/1 e
V- ~ Vj (26)
j=l
Note that the computation of models described by Eq. 5 (e.g., the one
proposed by Batdorf et al. [5]) is more difficult to carry out. Lastly, the
cumulative failure probability Pv of the structure is computed by using Eq. 16
for different stress levels, since the stress intensity factor Hm is independent of
the load level. This result is not true if a three-parameter Weibull model
is used [ 14].
7.4 Probabilistic Approach to Fracture: The Weibull Model 565
REFERENCES
Contents
7.5.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
7.5.2 General Framework . . . . . . . . . . . . . . . . . . . . . 567
7.5.3 Plastic and Damaged Zones at the
Crack Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
7.5.3.1 Small-Scale Yielding . . . . . . . . . . . . . . . 568
7.5.3.2 Perfectly Plastic Zone . . . . . . . . . . . . . 569
7.5.3.3 Damaged Zone . . . . . . . . . . . . . . . . . . . 570
7.5.4 Brittle Fracture Mechanisms . . . . . . . . . . . . 572
7.5.5 Fracture Toughness Models . . . . . . . . . . . . . 573
7.5.5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . 573
7.5.5.2 Deterministic Models for Metals... 573
7.5.5.3 Deterministic Models for Brittle
Nonmetallic Materials . . . . . . . . . . . . . 574
7.5.5.4 Stochastic Models . . . . . . . . . . . . . . . . . 575
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
7.5.1 VALIDITY
l l
FIGURE 7.5.1 Principle of the local approach to fracture mechanics, allowing us to relate the
mechanical properties of a representative volume element to the fracture toughness: the crack
propagates when the stresses and the strains at a critical distance ahead of the crack tip reach the
fracture criterion of a ficticious tiny specimen.
LEFM implies r -1/2 stress and strain singularities at the crack tip, whereas
real materials are damaged or yield plastically so that the stresses cannot
exceed a certain limit, t~c. Damaged and plastic zones perturb the LEFM
solutions near the crack tip. Small-scale yielding is such that the LEFM
singularity dominates at infinity. We keep the same designation for completely
brittle materials even though they do not yield plastically. Under this
condition of small-scale yielding, the sizes of the damaged or plastic zones are
proportional to (K/crc) 2, K being the stress-intensity factor (Fig. 7.5.2). For
LEFM to apply, they must remain small with respect to the size b of the
ligament remaining ahead of the crack. We now need to describe in more
detail these zones to obtain a good approximation of their sizes.
7.5 Brittle Fracture 569
c~0
(K/(~c)2
FIGURE 7.5.2 Accordingto the r -1/2 elastic stress singularity, in small-scale yielding the plastic
(or damaged) zone is proportional to (K/aa)2.
A closed-form solution exists in mode III for the description of the plastic
zone for a perfectly plastic material the flow shear stress of which is k [ 1 ]. The
plastic zone is found to be a circle of radius ry such that
1(?) 2
ry --~-~ (1)
R - -8 (4)
570 Fran~:ois
Rp
It I
FIGURE 7.5.3 In the Dugdale-Barenblat (or the Hillerborg) model, the plastic (or the damaged)
zone is represented by the extremity of a fictitious crack which encloses this plastic (or damaged)
zone, along which the closing stresses act.
This is not much different from the previous expression, Eq. 3. The small-
scale yielding condition states that the ligament size b must be large com-
pared to the plastic zone size. The condition for LEFM to be valid is
conventionally written
The mode III solution for a perfectly plastic material allows us to calculate the
strain within the plastic zone. This shows that there is a 1/r plastic strain
singularity. This cannot exist for real materials, and large deformations and
damage perturb this ideal solution.
Bui and Ehrlacher [2, 4] derived a closed-form solution for the damaged zone
around a propagating crack in a brittle material which is elastic and breaks
when the maximum principal stress reaches a critical value aa. In their model
the damaged zone supports no stress, so that the crack is similar to a notch
filled with broken material. The thickness 2h of this damaged zone is given by
the simple expression
- (4)
1 II
(5)
2h- 27R/7o - 1 ~
2R--- 1 ~ i E (
sin c o s - 1 - 2 h h (
+-cos-
g
1 -2h (6)
FIGURE 7.5.4 The slip line field around a crack tip in plane strain yields, within the large
square, the maximum principal stress which is indicated. Blunting of the crack tip assimilated
to a circle of diameter c~, the crack tip opening displacement (CTOD), modifies locally the slip
lines in the shape of logarithmic spirals. Ahead of the crack the maximum principal stress follows
a logarithmic variation as a function of the distance to the tip.
572 FranCois
The stress needed to break atomic bonds, the theoretical fracture stress, is
very large, of the order of E / I O , E being the Young's modulus. The reason that
actual fracture stresses are orders of magnitude lower is the heterogeneous
distribution of the stresses in the material. Various mechanisms can explain
this fact.
The first category of materials contains numerous microcracks. This is the
case, for instance, of glass, the microcracks occurring at the surface, or of
concrete, where they are scattered within the entire volume, particularly at the
interfaces of aggregates. These microcracks create large stress concentrations
such that the theoretical fracture stress can easily be reached. Each
microcrack can be represented by a penny-shaped crack of radius a for
which the stress intensity factor is given by
2
KI- -- c r V / - ~ (7)
7~
where a is the uniform applied stress along the normal to the crack. Such a
crack will propagate unstably when KI reaches a critical value related to the
fracture energy ?c, that is to say, the energy needed to create a unit area of
crack. The fracture stress aR is then given by
I[ ~Ey~],/2
aR -- -~ (i - v2)aJ (8)
v being the Poisson's ratio; aR is larger the smaller the microcrack size a. Since
these microcracks all have different sizes, and furthermore, since they have
different orientations, the fracture stress is statistically distributed.
The second category of brittle materials, such as ceramics, can be
microcrack-free but contain impurities in their grain boundaries which lower
the fracture energy. It is then easy to trigger fracture by breaking the material
which possesses the lowest resistance because of a combination of impurity
level, grain size, and orientation.
The third category includes the materials like metals which can deform
plastically. The stress concentration needed to create a crack, which is either a
cleavage along a particular crystallographic plane or an intergranular crack,
originates from heterogeneous plastic deformation. This plastic deformation
7.5 Brittle Fracture 573
starts in the most favorably oriented grains for high shear stress on a
crystallographic glide plane. Shear bands are formed, at the tip of which the
stress can be high enough to cleave an adjacent grain or to break a grain
boundary embrittled by impurities. Often cleavage takes place in nonmetallic
inclusions because of the stress concentration, again created by heterogeneous
plastic deformation. The stress concentration is the higher the longer the
shear band, the length of which is related to the grain size. The fracture stress
is inversely proportional to the square root of the grain size. It is important
to note that in those materials fracture cannot occur before the elastic
limit is reached.
Thus in general it is found that the brittle fracture criterion is that of
Rankine: a critical value of the maximum principal stress. In all cases this
fracture stress, which is inversely proportional to the square root of the size of
the characteristic microscopic triggering features, is statistically distributed
because of the various sizes, orientations, and resistances of these fracture
nuclei, whether they are microcracks, weak boundaries, or grains.
7.5.5.1 INTRODUCTION
The problem is now to relate the fracture toughness Kc, or, in terms of
fracture energy, Gc, to the fracture stress aR. The solution is sketched in
Figure 7.5.1. We need to equate the maximum stress level ahead of the crack
tip to the fracture stress. The distribution of the maximum principal stress
must be known. Furthermore, the maximum level must be reached over a
critical distance which is related to the microstructure of the material.
the crack tip. The maximum stress is then reached at the elastic-plastic
boundary. Using the expression of the plastic zone size (Eq. 2), the fracture
toughness Kzc is found by equating the maximum principal stress at a distance
R from the crack tip to the fracture stress ag:
--=0~ (10)
~o
where ~0 and a0 are the yield strain and strength, the stress distribution is
given by
G_ ( J ~ 1/(N+1)
ao \~aogor/ ~(N, O) (11)
KIc -- A (crR~
--
(N+1)/2a0X ~ (12)
\Cro/
A is a coefficient close to 1, and p is equal to once or twice the grain size.
In the model of Bui and Erlacher [2, 4] the width of the damage zone h can be
set equal to the characteristic microstructural size. Equation 4 then provides
an evaluation of the fracture toughness:
K k - aav/-p (13)
where p would be the size of a volume element containing one microcrack.
7.5 BrittleFracture 5 75
m=
aw
N+ 1
2(N + 1) - m
Cro Jk
E/
\~ao~o,/
-BO
- R2-(m/(N+1))
Vo
yielding. R being given by Eq. 2, the Weibull law (see Section 7.4) yields
IVo(~p)m (1) 1/4
KIc -- C - - au log 1 - PR RV (15)
where C is a constant.
Equation 15 includes a characteristic microscopic size as Vo, the volume
corresponding to one cleavage nucleus, is related to the grain size.
The average cleavage stress au and the Weibull exponent m are considered
to be independent of temperature. The yield stress Rp decreases when
the temperature increases, and since m is large, greater than 4, the fracture
toughness increases with temperature in relation with the yield stress.
The decrease of the fracture toughness after irradiation is also related to the
increase of the yield stress under those conditions.
Another important conclusion from this model is that the fracture
toughness is size-dependent and varies as B -1/4, where B is the length of
the crack front. This is well supported by experiments.
KIc--C[~-~ log(1 -
1pR) ] 1/4au (16)
The size dependence of the fracture toughness is then the same as for the
cleavage of metals.
5 76 Fran~:ois
REFERENCES
1. Rice, J. R. (1968). Mathematical Analysis In the Mechanics of Fracture, p. 191, vol. 2, Liebowitz,
H., ed., Academic Press.
2. Bui, H. D., and Erlacher, A. (1980). Propagation dynamique d'une zone endommag~e dans
un solide ~lastique fragile en mode III et en r~gime permanent. C. R. Acad. Sc. Paris, S~rie B,
290: 273.
3. Bui, H. D. (1980). Solution explicite d'un probl~me de frontKre libre en ~lasto-plasticit~ avec
endommagement. C. R. Acad. Sc. Paris, S~rie B, 290: 345.
4. Bui, H. D., and Erlacher, A. (1981). Propagation of damage in elastic and plastic solids, in
Advances in Fracture Research, pp. 533-551, vol. 2, Francois, D., ed., Oxford: Pergamon Press.
5. Hillerborg, A., Modeer, M., and Petersson, P. E. (1976). Analysis of crack formation and crack
growth in concrete by means of fracture mechanics and finite elements. In Cement and Concrete
Res. 6: 773-782.
6. Francois, D., Pineau, A., and Zaoui, A. (1998). Mechanical Behaviour of Materials, vol. 2:
Viscoplasticity, Damage, Fracture Mechanics and Contact Mechanics, Dordrecht: Kluwer
Academic Publishers.
7. Wilshaw R. T., Rau C. A., and Tetelman, A. S. (1968). A general model to predict the elastic-
plastic stress distribution and fracture strength of notched bars in plane strain bending. In Eng.
Frac. Mech. 1: 191.
8. Ritchie, R. O., Knott, J. E, and Rice, J. R. (1973). On the relationship between critical tensile
stress and fracture toughness in mild steel. In J. Mech. Phys. Solids 21: 395-410.
9. Pineau, A. (1981). Review of fracture micromechanisms and local approach to predicting crack
resistance in low strength steels, in Advances in Fracture Research, pp. 553-577, vol. 2,
Francois, D., ed., Oxford: Pergamon Press.
SECTION 7.6
Sliding Crack Model
DIETMAR G a o s s
Institute of Mechanics, TU Darmstadt, Hochschulstrasse 1, D 64289 Darmstadt, Germany
Contents
7.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577
7.6.2 Basic Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577
7.6.3 Simplified Models . . . . . . . . . . . . . . . . . . . . . . . . . 578
7.6.3.1 Displacement-Driven Model . . . . . . . . . . 579
7.6.3.2 Force-Driven Model . . . . . . . . . . . . . . . . . 579
7.6.4 Internal Variable Model for Brittle
Inelastic Materials . . . . . . . . . . . . . . . . . . . . . . . . . 579
7.6.5 Material Parameters . . . . . . . . . . . . . . . . . . . . . . . . 580
7.6.6 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 581
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
7.6.1 VALIDITY
FIGURE 7.6.1 Sliding crack model, a. Basic model, b. Force-driven model, c. Displacement-
driven model.
is fulfilled where Zl,2, , and 0"1,1, are the actual stresses along PP' and Zc and
are the cohesion and friction coefficient, respectively. Once sliding with a
local relative slip b(x'2) occurs, the crack is under pure mode II loading, giving
rise to crack kinking with an angle 0 at a critical load and subsequently to the
formation of wing cracks growing under mode I conditions. They align with
the maximum compression direction after short initial curving. During crack
growth the condition
K I - - KIc
must be fulfilled. When unloading, the wings may partly close, and certain
backsliding is possible.
The change of complementary energy of the system because of crack
sliding and open wings is given by
where/~ is the average slip over 2c, ff is the energy release rate, l is the wing
length, KI, KH are the stress-intensity factors, and
E' -- f E plane stress
( E/(1 - v2) plane strain
7.6.3 S I M P L I F I E D M O D E L S
The basic model may be replaced approximately by the models in Figure 7.6.1b,c,
allowing a simplified calculation of the stress-intensity factors.
7.6 Sliding Crack Model 579
V ~ [0-11 COS2( 0 -4- (D) -4- 0-22 sin2(O q- (#) q- T12 sin 2(0 -4- qo)]
KII -~ _
E'/~ cos 0
-
1
1:12 cos 2(0 + q~) - ~ (0"11 - 0"22) sin 2(0 + q~)
]
2 V/2rc(l + l** )
F cos 0 E 1
KII ~ - - x / ~ ~12 cos 2(0 + r - ~ (0"11 - 0"22) sin 2(0 + q~)
2V/2lr(l + l*)
where
a2~
Mohz --
OaijOakl , instantaneous complinance;
= 89aijMijhlahl
o + A~t, Gibbs (complementary) energy density;
M~ -- compliance of matrix material;
1 N
A - RVE area.
The inelastic strain increment follows from
1 N cgf~
BIBLIOGRAPHY
1. Basista, M., and Gross, D. (1998). The sliding crack model of brittle deformation: An internal
variable approach. Int. J. Solids Structures 35: 487-509.
2. Horii, H., and Nemat-Nasser, S. (1986). Brittle failure in compression: Splitting, faulting
and brittle-ductile transition. Philosophical Transactions of the Royal Society of London
319: 337-374.
SECTION 7.7
Delamination of Coatings
HENRIKMYHREJENSEN
Department of Solid Mechanics, 404, Technical University of Denmark,
DK-2800 Lyngby, Denmark
Contents
7.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582
7.7.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582
7.7.3 Description of the Model . . . . . . . . . . . . . . . . . . . 583
7.7.4 Identification of the Material Parameters .... 584
7.7.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 585
7.7.6 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . . . 586
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
7.7.1 VALIDITY
This is a method for evaluating the adhesive strength and the development of
delamination of thin coatings under small-scale yielding conditions. The
boundary between delaminated and bonded parts of the coating is treated as
an interface crack front. The radius of curvature of the crack front has to be
large compared to the thickness of the coating.
7.7.2 FORMULATION
delaminated coating with boundary conditions along the crack front given
by displacement continuity. For a coating which is thin compared to the
substrate, displacement continuity is simply formulated by imposing
the substrate deformations as boundary conditions along the crack front.
For the plate problem, geometrical nonlinearities due to large deformations
of the delaminated coating may be included.
The interface fracture mechanics parameters are in turn computed by the
effective normal (N) and shear (5) membrane stresses and the bending
moment (M) in the delaminated region along the crack front as obtained by
the plate problem. The generalized stresses N, 5, and M should be regarded as
differences relative to the state in the bonded part of the coating just outside
the crack front, which in general should be nonzero due to residual stresses
and external loading of the composite system. A fracture criterion of the type
G = G~V(~,, 4,)
is then formulated where G is the energy release rate, Gc is the (mode 1)
fracture toughness and F is a toughness, function which describes the
dependence of the adhesive strength on the phase angles of loading, ~ and ~b
measuring the near tip mode mix.
The energy release rate and the phase angles of loading are given by
G-6(1-v 2) M 2 + h2N2~ + $2(1 + v)
Eh 3 12 J Eh
where the parameters 2 lie in the range 0 to 1 and adjust the relative
contributions of modes 2 and 3 to the fracture criterion. The following
fracture criterion has been suggested on the basis of a simple micro-
mechanical model where the variation of the fracture toughness with the
phase angles of loading is assumed to be the result of rough crack faces
getting in contact under shear-dominated loading conditions, including
frictional sliding:
Here,/z is the Coulomb friction coefficient between the crack faces and 6 is
the angle between the normal to facets on the crack faces and the crack plane,
assumed to be the same for all facets. For ff > ~ + arccot/t the crack faces are
frictionally locked. Toughness functions formulated for combined mode 1 and
2 loadings (~b = re/2) can approximately be generalised to other loading
conditions by substituting ff with 0 where
cos 0 - Re(Khi~)
vq*c
where e is the bimaterial index and
E +
with subscript ( )~ denoting elastic constants of the substrate and fl the second
Dundurs' parameter. Finally,
7.7.4 IDENTIFICATION OF
THE MATERIAL PARAMETERS
E Es
1 - v 2 1 - v s2
O~ - - -
E Es
1 - v 2 1 - v s2
and the second Dundurs' parameter fi and the bimaterial index e for practical
purposes may both be set to zero.
The parameters Go, 2, 22, and 23, and, possibly, # and & if they are not
directly measured, can be identified by fracture mechanics tests such as the
cut test or the blister test.
Residual stresses in the coating have a significant influence on the
delamination mechanics and on triggering the active mode of delamina-
tion. The residual stresses may be determined by methods such as
curvature measurement on coated wafers and x-ray diffraction lattice
strain measurement.
(1 - v2)N 2 71;
G-- 2Eh ' 4 ~ = 2 and 6-c~ for N > 0
REFERENCES
1. Jensen, H. M. (1991). The blister test for interface toughness measurement. Engineering
Fracture Mechanics 40: 475-486.
2. Jensen, H. M. (1993). A numerical method for delamination in composites. Computational
Materials Science 1: 319-324.
3. Jensen, H. M., Hutchinson, J. W., and Kim, K.-S. (1990). Decohesion of a cut prestressed film
on a substrate. International Journal of Solids and Structures 26: 1099-1114.
4. Jensen, H. M., and Thouless, M. D. (1993). Effects of residual stresses in the blister test.
International Journal of Solids and Structures 30: 779-795.
5. Jensen, H. M., and Thouless, M. D. (1995). Buckling instability of straight edge cracks. Journal
of Applied Mechanics 62: 620-625.
6. Hutchinson, J. W., and Suo, Z. (1992). Mixed mode cracking in layered materials. Advances in
Applied Mechanics 29: 63-191.
7. Suo, Z., and Hutchinson, J. W. (1990). Interface crack between two elastic layers. International
Journal of Fracture 43: 1-18.
SECTION 7.8
Ductile Rupture Integrating
Inhomogeneities in
Materials (DRIIM)
A. PINEAU and J. BESSON
Ecole des Mines de Paris, Centre des Mat~riaux, UMR CNRS 7533, BP 87,
91003 Evry Cedex, France
Contents
7.8.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
7.8.2 Formulation and Description . . . . . . . . . . . . . . . 589
7.8.2.1 Constitutive Equations . . . . . . . . . . . . . . . 589
7.8.2.2 Heterogeneities . . . . . . . . . . . . . . . . . . . . . . 590
7.8.3 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
7.8.3.1 C-Mn Steel . . . . . . . . . . . . . . . . . . . . . . . . . 591
7.8.3.2 Hydrided Zircaloy . . . . . . . . . . . . . . . . . . . 591
7.8.3.3 Duplex Ferrite-Austenite Steel . . . . . . . 593
7.8.4 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 593
7.8.5 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 595
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
7.8.1 VALIDITY
E n g i n e e r i n g m a t e r i a l s c o n t a i n i n c l u s i o n s or precipitates. T h e s e i n h o m o -
geneities either are u n d e s i r e d i m p u r i t i e s or have b e e n a d d e d to i m p r o v e the
m e c h a n i c a l p r o p e r t i e s of the base material. T h e s e s e c o n d - p h a s e particles are
p r e f e r e n t i a l sites for the initiation of voids (either by interface d e b o n d i n g or
by particle fracture) w h i c h , in a ductile f r a c t u r e process, will g r o w a n d
coalesce, l e a d i n g to final r u p t u r e .
~p - fi ~ (3)
the case of debonding, so the volume fraction f is unchanged. In that case the
evolution law o f f is given by Eq. 4. fn represents an effective porosity that is
mechanically equivalent to the nucleated cracks. A total porosity ft is then
defined as j~ = f +fn and used in lieu o f f in Eq. 1 or 2. fn can be computed
from the crack density and the crack size, assuming that a crack has the same
mechanical effects as a spherical pore having the same projected surface. This
assumption is supported by recent extensions of Gurson's model to voided
materials containing elliptical cavities [5].
7.8.2.2 HETEROGENEITIES
7.8.3 IDENTIFICATION
Parameters of the constitutive equations, i.e., D, 0"1, ql, and qz, are usually
chosen according to values commonly used for the Rousselier or Gurson
FIGURE 7.8.1 Schematic representation showing how a random value is attributed to each
Gauss point of a mesh. The position of each Gauss point in the grid is used to determine the value
of the random parameter.
7.8 Ductile Rupture Integrating lnhomogeneities in Materials 591
7.8.3.1 C - M n STEEL
FIGURE 7.8.2 Distribution function of the local porosity measured using field of
size 250 x 250~tm. The micrograph shows the heterogeneous spatial distribution of the
MnS inclusions.
FIGURE 7.8.3 Experimental nucleation kinetics on hydrided Zircaloy for different contents of
hydrogen. The micrograph illustrates the nucleation of cracks in the brittle hydrides and the
subsequent void growth.
7.8 Ductile Rupture Integrating Inhomogeneities in Materials 593
In this duplex material the ferrite (30% vol.) is aged and embrittled so that
cleavage cracks are nucleated during deformation. As the ferrite is surrounded
by ductile austenite, cracks grow into voids. The observation of the material
after deformation shows that damage is highly heterogeneous, as shown in
Figure 7.8.4a. To quantify damage, tensile fiat samples were polished and
subsequently deformed in order to reach different levels of plastic
deformation. For each level, the surface of the specimen was observed using
SEM, allowing us to determine the position of cleavage cracks. Vorono'i cells
were then drawn around those cracks. A typical result is shown in Figure
7.8.4b. These observations were used to determine the surface crack
nucleation rate. The effective nucleation porosity is then computed as in
the previous case. As evidenced by the Vorono'i tesselation, cleavage cracks are
not homogeneously distributed. The nucleation rate parameter An is therefore
defined locally in the different regions. It was found that An can be considered
as constant for a given area but that it varies spatially.
FIGURE 7.8.5 Damage (white: no damage, black: broken) growth in a notched bar. Cracks
propagate between highly damaged sites.
FIGURE 7.8.6 a. Comparison of experiment and simulated ductilities for different notch
geometries (duplex steel). Averagevalues are represented by lines, b. Comparisonof experimental
and simulated ductilities for different specimen sizes (C-Mn steel).
on AElo notched bars. This is related to a size effect, since the deformed
volume in a smooth bar is larger than in a notched bar that has the same
initial diameter.
Figure 7.8.6b compares experimental and simulated ductilities (Gurson
and Rousselier models) for the C-Mn steel obtained for AElo notched bars
with different initial diameters: 3.75, 6, 10, and 15 mm. It is observed that
both dispersion and average values decrease with increasing size. This trend is
correctly represented by the model.
TABLE 7.8.1 C-Mn Steel Random Parameter: Initial Void Volume Fraction
1 ~ l exp(~) ql
= 1.5 , q2 = 1.0,
o-1
250 gm
fl~r(~)x- = 240MPa,
o~= 1.14, fl = 0 . 2 2 10 .2 8 = 3, fc =0.4% D = 1.5
TABLE 7.8.2 Hydrided Zircaloy Nucleation Law (C~ hydride concentration [ppm])
Note: In the case of the duplex steel, it was not necessary to adjust an f, function. This is due to
the fact that rupture is entirely controlled by a single mechanism and also to the integration of
material heterogeneities in the model. On the other hand, an f, function had to be used in the
case of the C-Mn steel. Examinations of fracture surfaces have shown that smaller particles
(carbides) play a role during the coalescence of voids nucleated at MnS inclusions. This second
population of defects is not accounted for by the model and has therefore to be represented
phenomenologically.
596 Pineau and Besson
REFERENCES
1. Becker, R. (1987). Effect of porosity distribution on ductile failure. J. Mech. Phys. Solids
35 (5): 577-599.
2. Leblond, J. B., and Perrin, G. (1999). A self-consistent approach to coalescence of cavities in
inhomogeneously voided ductile solids. J. Mech. Phys. Solids 47: 1823-1841.
3. Rousselier, G. (1987). Ductile fracture models and their potential in local approach of fracture.
Nuclear Engineering and Design 105: 97-111.
4. Tvergaard, V. (1990). Material failure by void growth to coalescence. Advances in Applied
Mechanics 27: 83-151.
5. Gologanu, M., Leblond, J. B., and Devaux, J. (1994). Approximate models for ductile metals
containing nonspherical voids - - case of axisymmetric oblate ellipsoidal cavities. Trans. ASME,
J. Eng. Mat. Technol. 116: 290-297.
6. Decamp, K., Bauvineau, L., Besson, J., and Pineau, A. (1998). Size and geometry effects
on ductile rupture of notched bars in a C-Mn steel: Experiments and modelling. Int. J.
Fracture 88 (1): 1-18.
7. Grange, M., Besson, J., and Andrieu, E. (2000). Anisotropic behavior and rupture of hydrided
Zircaloy-4 sheets. Met. and Mat. Trans A. 31A: 679-690.
8. Joly, P., Meyzaud, Y., and Pineau, A. (1992). Micromechanisms of fracture of an aged duplex
stainless steel containing a brittle and a ductile phase: Development of a local criterion of
fracture, in Advances in Fracture/Damage Models for the Analysis of Engineering Problems,
pp. 151-180, Giovahola, J., ed., ASME.
9. Devillers-Guerville, L., Besson, J., and Pineau, A. (1997). Notch fracture toughness of a cast
duplex stainless steel: Modelling of experimental scatter and size effect. Nuclear Engineering
and Design 168: 211-225.
SECTION 7.9
Contents
7.9.1 Creep Crack Growth Behavior in
Creep-Ductile and Creep-Brittle Materials .. 597
7.9.2 Creep Damage Accumulation Behavior
and Crack Growth Rate in
Creep-Ductile Materials . . . . . . . . . . . . . . . . . . . . 600
7.9.3 Creep Crack Growth Behavior for
Creep-Brittle Material . . . . . . . . . . . . . . . . . . . . . . 605
7.9.4 Prediction of Creep Fracture Life
Throughout from Ductile to
Brittle Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 606
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
Experimental correlation between the creep crack growth rate and the C*
parameter for Cr-Mo-V steel (a high-temperature creep-ductile material)
and IN100 alloy (a high-temperature creep-brittle material) is shown in
Figures 7.9.1 and 7.9.2, respectively [1, 2]. For the case of Cr-Mo-V steel, a
non-unique correlation between d a / d t and C* in the lower creep crack growth
region is clearly apparent. This region typically occupies 30-40% of the total
creep fracture life [1]. In the case of IN 100 alloy, the behavior is different from
that of the creep-ductile material. There is a tendency for crack growth rate to
100
|. . . . . . "1
!0-1
E
E
.
"0 . 9 Q
"~ io-2 ._ Ji O -
t, . 9
10-3
t _ i I I,,
10-I i0o 101 102
C* , kJ/m2/hr
FIGURE 7.9.1 Creep crack growth rate plotted against C* [1] (Cr-Mo-V steel).
~ IN-I00(NO SG)
B = 25.4mm
T = 825 "C Fracture /
P 24500 N
101 = 9: corresponds ~j,O
--= to C* decreasing ././d"
Z O: corresponds ./.~
--" tO
' -
E
- 10o
-]
FIGURE 7.9.2 Creep crack growth rate plotted against C* [2] (IN100 alloy).
decrease initially, and the region where the data are concentrated near the
lowest da/dt value occupies 80-90% of the total creep fracture life, as shown
in Figure 7.9.2 [2]. Note that both creep crack growth rate and the load line
displacement rates attain steady-state, constant values in this region, where
the 80~90% of the total creep fracture life is concerned.
The different characteristics between creep-ductile and creep-brittle
materials which can be seen in Figures 7.9.1 and 7.9.2 are caused by the
7.9 Creep Crack Growth Behavior 599
differences in the behavior of creep crack growth and load line displace-
ment. Creep crack growth curves of CT precracked specimens for Cr-Mo-V
steel (a creep-ductile material) and IN100 (a creep-brittle material) were
plotted against nondimensional time t/tf as shown in Figure 7.9.3 [3],
where tf is the creep fracture life for each specimen. For the case of Cr-Mo-V
steel, acceleration in the creep crack growth rate begins at a relatively
early stage of creep fracture life, and it occupies approximately 60% of the
total creep fracture life. On the other hand, in IN100 alloy, the creep crack
growth curve is quite different from that for Cr-Mo-V steel. A linear
relationship between creep crack extension and nondimensional time is
observed, this region occupies the major portion of the creep fracture life,
approximately 80%, and the accelerating portion occupies only 10% of the
total life. As a result, the creep crack growth rate attains a constant value
during the major portion of the total life. This region is called the steady-state
region for which the growth rate is determined by the initial stress-intensity
factor [2]. In the creep displacement curve for IN100 alloy, a linear
relationship between load line displacement and nondimensional time is
observed, as seen in Figure 7.9.4 [4], and it occupies a major portion of
the creep fracture life, approximately 80%, similar to the creep crack
growth curve.
Similar characteristics were observed in structural strengthening
materials such as a TiA1 intermetallic compound with full lamellar
structure [4] and 12Cr-W-Co-B steel (TAF650) with lath martensite
structure [4, 5].
l 'I I I I I ' ! I I
I"
o ; IN 100 ','
3 z~ ;Cr-Mo-V / -
E /
INIO0
2 0.6
0.4
" ~ '. . . . . . . . . . . ~ E
'~ 0.2 ,q
0
0 0.2 0.4 0.6 0.8 1
t/tf
FIGURE 7.9.4 The experimental relationships between creep crack length and t/tf,, and load
line displacement and t/tf.
FIGURE 7.9.5 Creep damage around the notch tip (Cr-Mo-V steel) [4].
FIGURE 7.9.6 Magnified photograph of creep damage. Microcracks are seen in grain
boundaries (Cr-Mo-V steel) [4].
- (2)
538 353 Xl
560 274 &
314 0
353. O
.o io
O
~,
Xll
025 170 UI J gkJf~agr
194
0.5 1
t/t,
FIGURE 7.9.7 The experimental relationship between notch opening displacement and t/tf.
A~ = ~ - ~ s - ~ 0 : ~ o and ~s (the fracture time for each specimen) are notch opening
displacement at time and the instantaneous one at the instant of load application, respectively. ~o
is the initial notch opening value (notched specimen, Cr-Mo-V steel) [3].
. . . . . , , , ,,,
,0 DEN Specimen ij
remp. 5|tess 5~'va)o~ Crack
('c) (MP=) Initiation
600 'i94 4 !
6z~ 17s E! /
E "6r,o
ZZl
~9,
:I0
9
I I
=
. 0.5 ss0 ~i4 9 i
O
A
I I i .... ' I
0 0.2 0.4 0.6 0.8 1.0
tlh
FIGURE 7.9.8 The experimental relationship between creep damage area size, D, and t/tf
(notched specimen, Cr-Mo-V steel). Solid line is Eq. 2 [3].
e x p e r i m e n t s . T h e r e f o r e , D is f o u n d to be c o r r e l a t e d to co. F r o m F i g u r e s 7.9.7
a n d 7.9.8, we can o b t a i n the r e l a t i o n s h i p b e t w e e n D a n d (A(I)/(I) 0) [4].
FIGURE 7.9.9 Microcrack initiation and coalescence with the main crack under creep
condition, a. t/tf = 0.8. b. t/tf = 0.95 (SUS304 stainless steel, 650~ ag= 191MPa, tf= 68 h) [4].
FIGURE 7.9.10 Scanning electron micrograph of microcrack and creep damage around a main
crack under creep condition (SUS304 stainless steel, 650~ Crg= 191MPa) [4].
604 Yokobori
From these results, it can be seen that the creep displacement curve is
dominated by the damage accumulation behavior, which results in creep
crack growth.
For creep-ductile materials, the creep crack growth rate, da/dt, is related to
the creep displacement rate, c$, in the range accelerated region except for the
nose part (t/tf ~_ 0.4), as shown in Figure 7.9.11, as well as to the C*
parameter (Fig. 7.9.1).
From these results, mutual correlation among creep damage progression,
creep displacement, and crack growth can be seen. The creep crack growth
rate is obtained from Eq. 4 [12-16, 17-20,2,21,22]"
da
C *al ~ C t 2 ~ (A(I)) ~ ~ exp(Q*) (4)
dt
where 0~1, 0~2, and 0~3 are constants. From Eqs. 3 and 4 we have
da
a t = Bv(o , Co)
~ fa~a: Cda
tf --
/o"d t - L B(~:da (f)) ~ 0~3 *{X
--7
Ct ~ exp(Q* ) (6)
ioo I ! I %
Cr-Mo-Y CT Specimen
lO-i
E
~
"~ io-1
,t e
1o-3
I i I, ,, ,,. L .
10 -3 10-2 10 -i 1oo
~. mm/hr
FIGURE 7.9.11 The relationship between creep crack growth rate and load line displacement
rate for Cr-Mo-V steel [3].
7.9 Creep Crack Growth Behavior 605
It has been shown by Yokobori and Ichikawa [23] that, for homogeneous
structure materials, the macroscopic crack proceeds macroscopically perpen-
dicular to the applied stress in a zig-zag crack growth manner that is
independent of the orientation of the initial microcrack, under the
assumption that the stress intensity at the tip of the nearest segment controls
the further extension of the total (main) crack. On the other hand, for
heterogeneous materials such as a full lamellar TiA1 intermetallic compound,
many prospected zig-zag crack paths are distributed in terms of lower-
strength grain boundaries around the hard lamellae. In this case, the crack
will proceed along the grain boundaries which are located as close as possible
to the maximum stress intensity. In this way, for this case, the crack proceeds
in a zig-zag crack growth manner that is macroscopically perpendicular to the
applied stress. This behavior is in good agreement with the zig-zag crack
growth observed by this experiment (Fig. 7.9.12) [4].
Now, in this case, if the length of the segment corresponding to zig-zag
crack growth is assumed to be nearly equal, say, to the length of the grain size,
then the macroscopic crack growth rate will be revealed as constant (equal
velocity), because this segment size will be controlling the creep crack growth
rate. That is, in such materials, with a microstructure which causes crack
bridging or provides the stress shielding effect, the creep crack growth rate
may not be controlled by the total length of the past zig-zag path, but by the
nearest segment length of the main creep crack. Since the segment length may
be nearly equal, a constant rate of subcritical crack growth and creep
displacement occurs. This causes the characteristics of a constant rate of creep
crack growth and creep displacement over a major portion of the creep crack
growth and displacement curves, as shown in Figure 7.9.4.
The same reasoning may be used with 12Cr-W-Co-B steel [4, 5] and IN100
alloys [2]. For these creep-brittle materials, the creep crack growth rate was
shown to be dominated by the initial stress-intensity factor, Ki, and the
temperature, T, as given by Eq. 7a [2]. Therefore, some modifications are
necessary to obtain a dominant parameter which characterizes the creep crack
606 Yokobori
FIGURE 7.9.12 Creep crack path and fracture pattern for TiA1 intermetallic compound.
T = 850~ crg = 87.75 MPa, tf= 178 h [4].
growth rates for these materials. The Q* parameter for creep-brittle materials
was derived and is given by Eq. 7b [2]. Furthermore, since the Ct parameter
includes a local stress component around a crack tip under a small-scale creep
condition [16], it can be correlated to Q~rittle as given by Eqs. 7b and 7c.
d~
dt =fl (Ki, T) (7a)
= A exp(Qbrittl~) (7b)
10 2 I i I
z:
I..
101 IL,&O'~
10o I~20~'~'~
E
ID
10-1
D
=
re"
10-2 - SiC
v
10 3 I I I I"
r
10 2
101
~=.
10 o -
ID Sht~
10-1 -
~. 10-2 . ~, 9 -
ID
L
10-3 I ! I ....... | I
10-5 10-~ 10-3 10-2 10q 10 0
linear line, and the line depends on the temperature and applied stress, as
shown in Figure 7.9.13. This relationship is theoretically suggested by Eq. 13.
On the other hand, for the case of m~ - mg and AH~= AHg, then the right-
hand side of Eq. 13 takes the constant value and the straight line becomes one
and the same line independent of applied stress and temperature for Si3N4,
as shown in Figure 7.9.14. [26]. Apparently, the equation is in accord
with the formula of Monkmann and Grant [27], but it is to be noted that the
7.9 Creep Crack Growth Behavior 609
,.- 10 2
101
~D
10 -I
~ lo -2
oo 10 -3 ' , I L . I
10-6 10-5 10-~ 104 I0 -2 I0-I 100
REFERENCES
1. Yokobori, A. T., Jr., and Yokobori, T. (1996). Engineering Fracture Mechanics 55: 493.
2. Yokobori, A. T., Jr., Uesugi, T., Yokobori, T., Fuji, A., Yamaya, I., Kitagawa, M., Yagi, K., and
Tabuchi, M. (1998). J. Mater. Sci. 33: 1555.
3. Yokobori, A. T., Jr. (1997). Advances in fracture research, in Proc. of the Ninth Int. Conf. Fract.
(ICF9th)., Karihaloo, B. L., et. al., eds., vol. 1, p. 39.
4. Yokobori, A. T., Jr. (1999). Engineering Fracture Mechanics 62: 61.
5. Yokobori, A. T., Jr., Takamori, S., Yokobori, T., Hasegawa, T., Kubota, K., and Hidaka, K.
(2000). Key Engineering Materials 171-174: 131.
6. Yokobori, A. T., Jr., Yokobori, T., Kuriyama, T., and Kako, T. (1984). Proc. of the Sixth Int.
Conf. Fract. (ICF6th), vol. 3, p. 2181.
610 Yokobori
Contents
7.10.1 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . 611
7.10.2 Identification of the Power Exponent
and Proportional Constant . . . . . . . . . . . . . 612
7.10.3 How to Use the Model . . . . . . . . . . . . . . . . . 619
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620
7.10.1 BACKGROUND
There are many theories, models, criteria, and mathematical equations [1-19] for
fatigue crack growth; however, these include discrepancies. Most predict some
experimental characteristics but do not explain others. Thus it is necessary to
examine what theories or models are more correct or to develop a new criterion.
Regarding this complex problem, the following statements may be helpful.
1. The ln(da/dN) versus AK curve assumes an S-type or sigmoidal
behavior (Fig. 7.10.1), that is, a first region, a second region, and a
third region, including final catastrophic fracture. Different factors may
be predominant for each region, the mechanism of which still remains
unsolved. Thus if we attempt to describe behavior covering all three regions in
terms of a single equation, it may be necessary to include many parameters
which may not be correlated with the micromechanism. Also, it may even be
awkward and thus may not be useful from the mechanism's point of view.
It is unrealistic to assume that, in the first region, however small AK may
be, the crack will still grow. Thus, as a matter of course, the effective
T /
i,., ,,J... , ,,,J. J
!I~
',/, ,~//
first I second )'
z regionl region /Ilhir(
o 'I ' /Ire;, reg;i
g
"13 I I
I /' I
o
.=.
, !/ I
I
II l I
I! i !
,! i
I
L
I
FIGURE 7.10.1 Schematic illustration of fatigue crack growth rate versus AK.
This section concerns, from the foregoing point of view, the identification and
the justification of the theories and the models on fatigue crack growth
described in Section 7.10.1.
Below or at room temperature, the plastic deformation near the fatigue
crack is under small-scale yielding. Thus, if we assume only the energy
balance criterion, the criterion determining the crack growth rate may obey
7.10 Critical Review of Fatigue Crack Growth 613
linear elasticity fracture mechanics. On the other hand, the fatigue crack
growth rate is not completely predicted [19,22, 17] by linear fracture
mechanics. This, in turn, means that in fatigue crack propagation the local
plastic stress distribution may play a dominant part. This may also be inferred,
since the plastic deformation near the fatigue crack tip may play an important
role whatever the physical model may be. Thus for the case of fatigue, even
under small-scale yielding it is necessary to formulate the local stress
distribution near the crack tip. The result obtained is as follows:
2fl
@ -- f(fl)Crcy v/~@y (1)
a--d = B (3)
Dislocation group
Nucleation model dynamics model Vacancy diffusion model
m' 1 v -2/s
m - H~/4kT, m" = constant
= 2 . 2 6 ~ p ( 1 - v 2)
Hk = activation energy p = measure of time increase
[16,171 [18,191 of the energy vacancy
concentration in the
plastic region [22]
n
4- 9 9 o
3-
2-
| --- I I, , I I 1 m I I I
10 d" 89 " 89
I
0 I 2 3 4 5 6 7 8 9
I , I ...... I .... I. ,
I0 15 20 25 (Y',~ ( kg/rnm 2 )
FIGURE 7.10.2 Value of n against ferrite grain diameter and static yield stress for low-carbon
steels. C)" 0.05 weight percent carbon steel [23]" @" 0.08 weight percent carbon steel [24].
tempered martensitic steel [24, 28], and high hardened bearing steel [29, 30].
Figure 7.10.4 shows that lOgloA is expressed by an equation of the
following type:
A R- 0.27
I0 A R,O.5
%
%%
",. /X
n
5
,,, i ,, ,q . . . . . . . a
o ; z 5
t/,Fd- (mm't)
3'5 ............ 4'O " 45
O",y kg/mm z
FIGURE 7.10.3 Value of n against ferrite grain diameter and static yield strength for
3Si-Fe [25].
-8
-9
l -IO
o'11
m
0 -12
-I 3
-14
-15 +
-16 .
-17 . . . . . . . . . . . - 9
0 I 2 3 4 5 6 7 8
rl--~
FIGURE 7.10.4 Plot of lOgl0A versus n for low-carbon steels and 3Si-Fe wRh various ferrite
grain diameters, respectively. 9 0.05 weight percent plain carbon steel [23]; 0 : 0 . 0 8 weight
percent plain carbon steel [24]; &: 3Si-Fe ( R - 0.27) [25]: • high-strength eutectoid steel
[26,27]; Q high-strength tempered martensitic steel [24,28]; +: high hardened bearing
steel [29, 30]. Data on high-strength and high hardened steels also are plotted.
bearing steel plotted as in Figure 7.10.4. This figure shows that, for the two
former steels, the higher the static yield strength, the smaller the value of n,
and that, on the other hand, for the more hardened bearing steel, the value of
n is rather larger than those of the two former steels. All these features
probably show that n may be a function of the strain-hardening exponent,
especially of the cyclic strain-hardening exponent, and this measure may
be related to ferrite grain diameter (indirectly related to the monotonic
yield strength).
If ~ is assumed to be the length over which the high value of AK is
averaged, A K / x / ~ in Eq. 3 will mean a measure of high localized stress,
and in this case local stress may be a criterion-determining factor. If crcy
is assumed to be the same as crsy, then ~ in Eq. 3 should be proportional to
the inverse of crsy, 2 so that x/~crcy is independent of crsy as seen from
7.10 Critical Review of Fatigue Crack Growth 617
---ns> na)n, ni
da
Ind-R i
ds :>dl > d, d~/'
, ..nz
/
/
I l In[~'(:Tc
InZ~K - >
FIGURE 7.10.5 Schematic illustration of the proposed relation of da/dN versus AK as affected
by ferrite grain size in the second region.
i
8.0
7.0
6.0
5.0 .
4.0-
3.0-
2.0-
1.0-
0 I I I .I I , I . I ,,I I
0 1 20 30 40 50
t Pororneter
nt
O'sy --~
FIGURE 7.10.7 Schematic illustration of monotonic strain-hardening exponent ~, and mono-
tonic yield strength asy
decrease --- :: d
Figure 7.10.4. In this case, however, e should not necessarily be the same as
the total length of the plastic zone, and therefore is not proportional to the
2 Also, it is concluded that v~asy is not proportional to AK,
inverse of Crsy.
because, if this were the case, then Eq. 3 would show no dependence on AK.
Further, even if we assume that a criterion-determining factor is energy,
it is still not established a priori that e should be proportional to the
2
inverse of asy.
It is well known [33] that the static strain-hardening exponent 2 against
static yield stress asy is as shown in Figure 7.10.7, which shows that 2 is also a
function of some microstructural parameter such as the percentage of carbon
in steels. It has been proposed [16,19,34] that strain-hardening character-
istics, especially cyclic strain-hardening characteristics, play a role in fatigue
crack growth. Furthermore, the cyclic strain-hardening exponent // has a
similar dependence [35] on ferrite grain size or indirectly on static yield
strength, as shown in Figure 7.10.8, which is similar to Figure 7.10.7.
On the other hand, da/dN based on elastic-plastic treatment in the criteria
[16, 19, 34] is expressed as proportional to AK", where n is an increasing
7.10 Critical Review of Fatigue Crack Growth 619
function of ft. From this and Figure 7.10.8 it may be inferred that the power
coefficient n will show a decreasing function with a decrease of ferrite
grain size (or indirectly with an increase of asy) with some other micro-
structural parameter, as shown in Figure 7.10.6. Concerning the other
microstructural parameter, the difference in the configuration of dislocation
cell structures between low-carbon steel and 3 weight percent silicon
iron may be mentioned.
Furthermore, acy is not necessarily equal to or proportional to static yield
strength asy. Instead, acy is considered practically unaffected [35] by ferrite
grain size, or directly by asy.
For the foregoing reasons, Eq. 3, in which n is expressed respectively as
three models in Table 7.10.1 will be plausible.
d--N= S a
6. From this point of view, most of the existing equations for fatigue crack
growth should be subject to some criticism, at least for low-carbon steel
and 3 weight percent silicon iron.
7. In the region of smaller da/dN (or AK), say, near the first region
including threshold, da/dN may be higher for smaller grain size at the
same value of AK.
REFERENCES
1. Paris, P., and Erdogan, R. (1963). Transactions, American Society of Mechanical Engineers,
Journal of Basic Engineering 85: 528.
2. Liu, H. W. (1961). Transactions, American Society of Mechanical Engineers, Journal of Basic
Engineering 83: 23.
3. Paris, P. (1964). Fatigue: An Interdisciplinary Approach, Syracuse: Syracuse University
Press, 107.
4. Raju, K. N., (1972). International Journal of Fracture Mechanics 8: 1.
5. Cherepanov, G. P., and Halmanov, H. (1972). Engineering Fracture Mechanics 4: 219.
6. Rice, J. R. (1967). Fatigue Crack Propagation ASTM STP 415: 247.
7. Weertman, J. (1965). Proceedings, First International Conference on Fracture, Sendai, Japan,
1: 153.
8. Weertman, J. (1973). International Journal of Fracture Mechanics 8: 125.
9. Mura, T., and Lin, C. T. (1974). International Journal of Fracture Mechanics 10: 284.
10. Lardner, R. W. (1971). Philosophical Magazine 17: 71.
11. Schwalbe, K. (1973). International Journal of Fracture 9: 381.
12. Pook, L. P., and Frost, N. E. International Journal of Fracture 53.
13. Tomkins, B. (1968). Philosophical Magazine 18: 1041.
14. McEvily, A. J. (1974). The Microstructure and Design of Alloys: The Metals, p. 204, London:
15. Donahue, R. J., Clark, H. M., Atanmo, P., Kumble, R., and McEvily, A. J. (1972). International
Journal of Fracture Mechanics 8: 209.
16. Yokovori, T. (1969). Physics of Strength and Plasticity, pp. 327-338, Argon, A. S., ed.,
Cambridge: Massachusetts Institute of Technology Press.
17. Yokobori, T., and Ichikawa, M. (1968). Reports of Research Institute for Strength and Fracture of
Materials 4: 45-53.
18. Yokobori, T., Yokobori, A. T., Jr., and Kamei, A. (1975). International Journal of Fracture 11:
781-788; also, Corrigenda (1976), 12: 519-520.
19. Yokobori, T., Konosu, S., and Yokobori, A. T., Jr. (1977). Proceedings, Fourth International
Conference on Fracture, University of Waterloo, Waterloo, Ontario, Canada, vol. 1,
pp. 665-682.
20. Yokobori, T., and Aizawa, T. (1970). Reports of Research Institute for Strength and Fracture of
Materials 6 (1): 19-23.
21. Kawasaki, T., Nakanishi, S., Sawaki, Y., Hatanaka, K., and Yokobori, T. (1975). Engineering
Fracture Mechanics 7: 465-472.
22. Yokobori, T., and Ichikawa, M. Reports of Research Institute for Strength and Fracture of
Materials 6: 75.
23. Yokobori, T., Kawada, I., and Hata, H. (1973). Reports of Research Institute for Strength and
Fracture of Materials 9 (2): 35-64.
7.10 Critical Review of Fatigue Crack Growth 621
24. Yokobori, T., Tanaka, M., Hayakawa, H., Yoshimura, T., and Sasahira, S. (1967). Reports of
Research Institute for Strength and Fracture of Materials 3 (2): 39-71.
25. Ando, K., Ogura, N., and Nishioka, T. (1976). Preprint, Japan Society of Mechanical
Engineers, No. 760-2, 153 (in Japanese).
26. Yokobori, T., Sawaki, Y., Shono, S., and Kumagai, A. (1976). Transactions, Japan Institute of
Metals 17 (1): 1-10.
27. Yokobori, T., Sawaki, Y., Shono, S., and Kumagai, A. (1976). Reports of Research Institute for
Strength and Fracture of Materials 12 (2): 29-54.
28. Yokobori, T., Kuribayashi, H., Kawagishi, M., and Takeuchi, N. (1971). Reports of Research
Institute for Strength and Fracture of Materials 7 (1): 1-23.
29. Yokobori, T., and Nanbu, M. (1976). Reports of Research Institute for Strength and Fracture of
Materials 2 (2): 29-44.
30. Yokobori, T., and Aizawa, T. (1977). Reports of Research Institute for Strength and Fracture of
Materials 13 (2): 75-78.
31. Pineau, A. G., private communication.
32. Masounave, J., and Batlon, J. P. (1976). Scripta Metallurgica 10: 165.
33. Hollomon, J. H. (1945). American Institute of Mining Engineers Technical Publication No.
1879, 1.
34. Yokobori, T. (1969). Reports of Research Institute for Strength and Fracture of Materials 5: 19.
35. Yokobori, T., Ishii, H., and Koyama, S. (1979). Scirpta Metallugica 13: 515-517.
36. Yokobori, T. (1979). ASTM STP 675: 683-701.
SECTION 7.11
Assessment of Fatigue
Damage on the Basis
of Nonlinear
Compliance Effects
HAi~L M U G H R A B I
Universitht Erlangen-Niirnberg, Institut fiir Werkstoffwissenschaften, Martensstr. 5,
D-91058 Erlangen, Germany
Contents
7.11.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
7.11.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
7.11.3 Description of the Model: Intrinsic and
Damage-Induced Nonlinear Compliance ... 624
7.11.4 Identification of the Material Parameters .. 624
7.11.5 Applications: Examples of Assessment
of Fatigue Damage Based on Changes in
the Nonlinear Elastic Compliance . . . . . . . . . 626
7.11.6 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . 631
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
7.11.1 VALIDITY
Fatigue damage in the form of cracks which reduce the load-bearing cross
section gives rise to a nonlinear (elastic) compliance which superimposes on
the intrinsic nonlinear elastic behavior. In this article, the theoretical
principles for the assessment of fatigue damage (and crack propagation),
based on the measurement of nonlinear compliance effects and on
complementary data obtained from parallel replica studies of surface cracks,
will be outlined. The applicability to fatigued plain (unnotched!) specimens
of commercial alloys will be demonstrated. It will be shown that, under
7.11.2 BACKGROUND
The parameters Eo and k are real material constants which are closely related
to the atomic potential curve of the material in question. In a pure elemental
material, this relationship is well founded. In single-phase alloys or in more
complex multiphase materials, the constants Eo and k should be viewed as
effective material constants averaged over the constituents of the material.
The material constants Eo and k can be determined in a cyclic deformation
test on an undamaged specimen from the slopes of the hysteresis loop, i.e.,
from the ED-values, at the load reversal points in tension and compression
and/or by intermittent elastic unloadings within a closed cycle, as described
in Section 7.11.4; compare also Reference [1].
624 Mughrabi
7.11.4 IDENTIFICATION OF
THE MATERIAL PARAMETERS
undamaged specimen. Here, it is important to plot the stress not vs. the total
strain et but vs. the plastic strain epl = e , t - cr/Eo in the linear Hooke
approximation. It should be noted that, in a plot of cr vs. et, one usually
obtains (very narrow) loops that are inclined with a slope of approximately
the Young's modulus. Frequently, these loops have unusual, sometimes sickle-
shaped forms [1]. Quite generally, they are not suitable for extracting the
information which is of interest here. In the plot of o vs. gpl, the elastic slope
becomes vertical in the limit of vanishing stress and corresponds to the
intrinsic (linear) Young's modulus Eo. At finite positive and negative stresses,
the elastic slopes will now deviate from the infinite (vertical) limit as a
consequence of the intrinsic nonlinear behavior and will assume (high)
positive and negative values, respectively. An example from the work of
Biermann et al. [6] on the particulate reinforced metal-matrix composite
(MMC) AA6061-A1203-15p-T6 is shown in Figure 7.11.1.
There are two possibilities for obtaining ED(cr) from the hysteresis curve.
First, it is sufficient to determine the extreme values of ED at the peak tensile
and compressive stresses ~rT and rrc, respectively, from the slopes of the elastic
lines immediately after stress reversal. With these two values, an optimal fit
according to Eq. 3 with appropriate values of Eo and k can be obtained. A
more accurate technique is to perform a number of elastic unloadings within
300
2OO
13_
~ 100 f <1/r j r "' s
:~ 0 r
-100 L"
-200
220
0
210
$===l
r
o.
w
200
l.iJ
190
o[MPa]
FIGURE 7.11.2 Dependence of differential Young's modulus Eo of a bainitic variant of the roller
bearing steel SAE 52100 on stress ~ at room temperature. Data points were obtained from elastic
unloadings. The curve has been fitted to the data points according to Eq. 3. From Reference [1].
will be considered [3]. It is found that Eo and k (in tension, i.e., with open
cracks) depend in an interesting manner on the total strain amplitude Ae,t/2,
as shown in Figure 7.11.3 for N = Nf/2 cycles (Nf: number of cycles to
failure). At low amplitudes, Eo and k (in tension) are constant (Eo = 97.9 GPa,
k = - 5 0 2 GPa), as expected. Starting at about Ae,t/2 = 0.004, Eo begins to
decrease and becomes constant again at Ae,t/2 = 0.007. The parameter k
decreases continuously. From these results, it could be concluded that, at total
strain amplitudes which exceed a value of about 0.004, particle fracture
occurs. This conclusion is consistent with metallographic observations of
broken particles. It should be pointed out that, in an earlier study of
monotonic deformation, Lloyd [7] also related a decrease in Young's modulus
to an increase of the fraction of broken particles.
In the case of MMCs, there is a difficulty in relating the variations in the
nonlinear compliance quantitatively to the loss of the load-bearing cross
section, since the Young's moduli of the matrix ( ~ 68GPa) and of the
particles ( ~ 380 GPa) differ very strongly. Moreover, since the damage is
more or less homogeneously distributed internally and not in the form of
discrete propagating cracks, the nonlinear variations of the compliance
cannot be evaluated reliably in order to obtain information on crack
propagation. As will be shown in the following, the approach described
100 -1000
98 A
0 O
- -800
96 9
-- E0 ~3
i,
.@ 9- - o - - k
94
6 N-Nf/2 - -600
0
92 " 0 . . . . "(5 " 0
f p - 20 vol. %
g
i
RT
90 I , I , I I i I t -400
2 4 6 8 10
A e t / 2 / 1 0 -3
FIGURE 7.11.3 Variation of Eo and k in the fatigued aluminium-matrix composite AA6061-
A1203-20p-T6 as a function of total strain amplitude A~t/2, indicating particle fracture at
Aet/2 > 0.004. From Hartmann et al. [3].
628 Mughrabi
_.~---._..s'-.-~ ~
I cy
N = 300 -'
-- N = 705
0.3 m m
N = 906
FIGURE 7.11.4 Tracesof coalescing fatigue microcracks in the magnesium alloy AZ91 forming
the main crack, as observed in a sequence of surface replicas after different numbers of cycles N.
A~t/2 -- 5• -3, T -- 20~C. From Reference [4,5].
7.11 Assessment of Fatigue Damage on the Basis of Nonlinear Compliance Effects 629
lO0 lO0
a)
50 50
0 0
D D
-50 -50
- 1 0 0 . . . . . 100 , , ,
42
41
4O
=39
38 ~ m n -
9 compression to tension
3 7 A , tension tq cprrtPres~ion . . . .
-100-75-50-25 0 25 50 75 100
/MPa
FIGURE 7.11.6 Differential elastic modulus ED (stiffness values), as determined by the
intermittent elastic unloadings shown in Figure 7.11.5b. From References [4, 5].
14 16
12 9 crack length from replicas /
zx ZXED/E0 by unloading tests J 12
10 -- AED/E o from stiffnesses at l
8 tensile peak stresses ~ n
/ - 8
=~~ 6 Art/2 = 5 x 10-3 / [.~~
T = 20 ~ / / m
o 4 <
~ 4
2
M
0 ~ , I , I , 0
0 400 800 1200 1600
N
FIGURE 7.11.7 Evolution of crack length (main crack) at the surface (replicas) and in the bulk
(see text), as derived from the damage parameter AEo/Eoin different ways. From References [4, 5].
values. This behavior reflects the fact that the crack obviously first spreads
mainly along the surface and then propagates into the bulk only at a later
stage. The magnitude of the deviation reflects the mean depth of the crack
into the bulk. In Figure 7.11.7, another set of values of AED/Eo, which were
determined automatically solely from the stiffness values at the load reversal
points in tension and compression, are also plotted; compare Eq. 4. The good
agreement between these data and those derived from the elastic unloadings
is emphasized.
In summary, the experimental approach just described can be considered
novel and has the merit of obtaining crack growth data (in a quasi-
nondestructive manner) during a standard fatigue test on a plain (unnotched)
specimen without the need to use a standardized fracture mechanics
specimen. The work reported here has been complemented by a mesome-
chanical model of fatigue crack initiation and growth which describes the
fatigue crack growth and fatigue life data very satisfactorily [10].
TABLE 7.11.1 List of Intrinsic Material Constants Eo and k, as Determined for Materials
Temperature Eoin
Material in ~ GPa k in GPa Ref.
Steels:
SAE 52100, bainitic 20 205 -750 [1]
SAE 52100, martensitic 20 203 -720 [11
Al-alloy, peak-aged:
AA 7022 20 73 -285 [111
MMC:
AA6061-A1203-15p-T6 20 88.6 -318 [61
AA6061-A1203-20p-T6 20 97.9 -502 [31
X2080-SiC-15p-T4 20 99 -420 [12]
Ti-alloys:
IMI 834 400 99.5 -261 [111
]%Ti Beta-C 20 111.3 -185 [11]
632 Mughrabi
Figures 7.11.3, 7.11.6, and 7.11.7. It is clear that such variations and the
values of the corresponding damage parameter AED/Eomust be determined
from case to case, employing the procedures previously outlined.
REFERENCES
1. Sommer, C., Christ, H.-J., and Mughrabi, H. (1991). Acta Metall. Mater. 39: 1177-1187.
2. Wasserbhch, W. (1991). Phys. Stat. Sol. (b) 164: 121-125.
3. Hartmann, O., Biermann, H., and Mughrabi, H. (1998). In Low Cycle Fatigue and Elasto-Plastic
Behaviour of Materials, pp. 431-436, Rie, K. T., and Portella, P. D., eds., Elsevier
Science Ltd.
4. Eisenmeier, G., Mughrabi, H., HSppel, H. W., and Ding, H. Z. (2000). In DFG-Kolloquium
2000 "Lebensdauervorhersage", pp. 153-164, Deutscher Verband ffir Materialforschung
und-prffung e.V.
5. Eisenmeier, G., Holzwarth, B., HSppel, H. W., and Mughrabi, H. (2000). In Proceedings of
ICSMA 12, Special Volume of Mater. Sci. Eng. A (in press).
6. Biermann, H., Beyer, G., and Mughrabi, H. (1996). In Verbundwerkstoffe und Werkstoffverbunde
pp. 197-200, Ziegler, G., ed., DGM Informationsgesellschaft, Oberursel.
7. Lloyd, D. J. (1991). Acta Metall. Mater. 39: 59-71.
8. Ebi, G. (1987). Doctorate Thesis, Rheinisch Westf'hlische Technische Hochschule, Aachen.
9. Mughrabi, H. (2000). In Fracture Mechanics: Applications and Challenges, invited papers
presented at 13th European Conference on Fracture (ECF 13), ESIS Publication 26,
pp. 13-28, Fuentes, M., et al., eds., Elsevier Science Ltd.
10. Ding, H. Z., Eisenmeier, G., and Mughrabi, H. (2000). In Proceedings of Fourth International
Conference FATIGUE 2000: Fatigue and Ductility Assessment of Materials, Components and
Structures, pp. 209-217, Bache, M. R., et al., eds., EMAS Ltd.
11. Christ, H. J. (2000). Personal communication.
12. Maier, H. J., Rausch, K., and Christ, H.-J. (1996). In Proceedings of the Sixth International
Fatigue Congress FATIGUE'96, pp. 1469-1474, vol. 3, Lfitjering, G., and Nowack, H.,
eds., Pergamon.
SECTION 7.12
Damage Mechanics
Modeling of Fatigue
Crack Growth
XING ZHANG AND JUN ZHAO
Division 508, Department of Flight Vehicle Design and Applied Mechanics, Beijing University of
Aeronautics and Astronautics, Beijing, 100083, China
Contents
7.12.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
7.12.2 Constitutive Relations . . . . . . . . . . . . . . . . . 633
7.12.3 Governing Equations of
the Process Zone . . . . . . . . . . . . . . . . . . . . . . 634
7.12.4 Boundary Conditions of
the Process Zone . . . . . . . . . . . . . . . . . . . . . . 637
7.12.5 Crack Growth Rate . . . . . . . . . . . . . . . . . . . . 638
7.12.6 Table of Parameters . . . . . . . . . . . . . . . . . . . 644
7.12.7 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . 644
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644
7.12.1 VALIDITY
This approach is valid w h e n the crack length increment during one load cycle
is very small in comparison with the total crack length.
tip as follows:
~ -n n-l~ 3b(1
eij = ~(D tTe sij ~ = 2(E(1)n (1)
where
!
gij -- Fij - c~ijFij/3, Fe -- ~r cp -- 1 - D (2)
and F/j is the cyclic range of the stress component, D is the extent of damage,
E is the Young's modulus, b is the coefficient of plastic term in the Osgood-
Ramberg equation, n is the exponent of previous term, and (1 is the
magnification factor due to subsequent yielding. It must be mentioned that
there are no crack surfaces in the current model; instead, there is a
continuous, long, thin damage band (Fig 7.12.1).
The increment rate of ~ per load cycle for a prescribed material point is
given as
>
(3)
aN l, 0, _<
where N is the number of load cycles, C(R) is a known function of the cyclic
stress ratio R, and Y is the cyclic range of the damage driving force and
equal to
1
= -~ Cijklq)-2Fij~kl (4)
7 . 1 2 . 3 G O V E R N I N G E Q U A T I O N S OF
THE PROCESS ZONE
In the polar coordinate system depicted in Figure 7.12.1, the Airy stress
function A corresponding to Fij can be expressed by
traditiona~ t (r,O)
~ rack
x
ces zone
crack length --------- da/dN
i-
FIGURE 7.12.1 A fatigue crack in the sense of damage mechanics.
~ = ~r~(0) (8)
The extent of continuity (p is equal to
q) = flr~'Fp(O) (9)
It is known that the crack tip is a point of null continuity; then/2 > 0.
According to the damage coupled constitutive equations, i.e, Eq. 1,
we have
~,rr - - ~ rn(2-#)~,rr(O)
~rO -- ~ rn(2-~)~,ro(O)
//~,~ 2 Y(0) E
~F-- k-fiJ r2(~-~) E ' Y(O)-- CijkZFP-2~kZ#ij (14)
Using Eq. 9 and Figure 7.12.2 and preserving the dominate terms,
we have
2(p + 1 ) ( 2 - #) -- # - 1 (18)
1 (19
dN EP+1 fl
I
a fixed element J ~ ]
! /,---
j /
I /
I
i X
da
= as (24)
where a~ is the initial yielding stress. Substituting Eqs. 2 and 9 into Eq. 24
results in
1
0.6 frO0
Lfan s ssI
(a) p=0.5, n=3.0
0.8
0.6 o'~
(b) p=0.5, n-9.0
0.4 O.4
0.2 0.2
~ o o
030 60 90 120 0I ~ 30 (d) 60p=1.590=9.0120
"'n ]
~. 1 1 -
i 0.6 0.6
0.4 0.4
~ 0.2 0.2
~ o o
~ 1 ~0 _0 40 60 80 100 120 140
] 1 --~40 (~0 L . I , 00n=~; i40
0 0 ,
0 30 60 90 0 20 40 60 80 I00
ANGLE 0 (degrees)
FIGURE 7.12.3 Normalizedangular distribution of stress.
It can be seen from Eq. 19 that 0~ and fl are required to determine the crack
growth rate da/dN. For this purpose the demarcation of different zones needs
to be performed first. Since the yield limit is higher than the fatigue damage
threshold, the plastic process zone, elastic process zone, and nondamaged
elastic influenced zone lying from the crack tip to the outer area are depicted
7.12 D a m a g e M e c h a n i c s M o d e l i n g of F a t i g u e C r a c k G r o w t h 639
0.4 o.6
0 o.2
-0.4 -0.2
Z9
-0.8 ~ j , -0.6t l i I
O- 30 60 90 120 0 30 60 90 120
Z 0.5 0.75
0 3.25
-0.5 0.25
N -I 0.75 c , ~ I I I I
0 20 40 60 80 100 120 140 O. 20 40 ....60 80 100 120 140
0.8 0.8
0.3 0.3
-0.2 ~ -0.2
-0.7 -0.7
.1.2 t ~ ~ 1 1 -1.2
0 30 60 90 0 35 70 105
ANGLE 0 (degrees)
F I G U R E 7.12.4 N o r m a l i z e d a n g u l a r d i s t r i b u t i o n of strain.
0.8 0.8
0.6 q~
0.6
0.4 0.4
0.2 0.2
(plane stress)
0 I I , I \
F- 30 60 90 120 0 30 60 90 12Q
9 ,.,,
Z 1
[.-
Z 0.8 0.8
0
~D
0.6
q~ q~
0.6
0.4 0.4
0.2
(plane stress)
0.2
(d) p=~.
(plane stress) ~
O I I ' i ,~
! i I
Z 0
0.8 0.8
q~
0.6 - q~ 0.6
0.4 0.4
0.2 0.2
9 (plane strain) \~ .
I ,, I ,, 3
30 60 90 0 35 70 105
ANGLE 0 (degrees)
FIGURE 7.12.5 Normalized angular distribution of continuity extent.
It can be concluded that the nondamaged elastic influenced zone has the same
asymptotic fields as those of a V-notch [3] (see Fig. 7.12.7 and note that the
7.12 Damage Mechanics Modeling of Fatigue Crack Growth 641
... y/o)
[_ (a) Co)
1.8 1.5
1.2
x/m
L L I 9 ' ' i
A , . * ~
x/co x/~o
, . 1 , 1
-2.5 -1.5 -0.5 0.5 1.5 2.5 -0.8 -0.2 0.4 1
y/o) ~ y/o~
(e) (f)
1.6
1.
1 0.8
x/~ x/~
, I . l ' ' ' ] 9 i I [
From Eqs. 27 and 3, the radius at 0 = 0 of the boundary point of the elastic
process zone will be
1
% ~ % (0)% (o)
/
The requirements of connection between the plastic and elastic process
zones are
The connection conditions between the elastic process zone and the elastic
influenced zone will be
where
Pp -- ~laS ee(O)]
e~ - --7-(~--2-~ -
TABLE 7.12.1 Asymptotic Orders and Other Related Parameters for the Plastic Process
Zone (v = 0.3): 1 = Plane Stress, 2--Plane Strain
Relevant
Section of
State p n # 2 n ( 2 - #) Oa Figs. 7.12.3-7.12.6
7.12.7 CONCLUSIONS
With the aid of a mode I fatigue crack model coupled with plastic damage, we
find that:
(1) the stress field has no singularity whereas the strain field still has a
singularity in the vicinity of the crack tip;
(2) the angular scope of the process zone (1 active zone) is confined to
[0, Oa] with (0 < Od< re) in the upper semiplane.
(3) the material of 0 E [0a, rc] is totally damaged and thus has no rigidity;
(4) a Paris-type formula for crack growth rate is theoretically derived.
REFERENCES
Contents
7.13.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
7.13.2 Stress Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
7.12.3 Mode I Fracture . . . . . . . . . . . . . . . . . . . . . . . . . . 651
7.13.3.1 Initiation and Arrest . . . . . . . . . . . . . . 651
7.13.3.2 The Running Crack: Roughness
and Branching . . . . . . . . . . . . . . . . . . . . 653
7.12.3.3 The Running Crack: Speed Limit.. 654
7.13.3.4 Crack Speed and the
Stress-Intensity Factor . . . . . . . . . . . . 655
7.13.4 Mode II Fracture . . . . . . . . . . . . . . . . . . . . . . . . . 656
7.13.5 Crack Front Waves . . . . . . . . . . . . . . . . . . . . . . . 657
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 658
7.13.1 VALIDITY
analytical developments, the obvious variable of interest was the crack speed,
so that gradually virtually all dynamic fracture phenomena were examined in
terms of the speed of crack propagation as the controlling parameter. This
trend of viewing the crack speed as an independent descriptor was reinforced
by numerous experimental observations that dynamically moving cracks tend
to branch at a presumably critical speed. Hand-in-hand with these
observations, it became abundantly clear that cracks in "real materials" never
reached the theoretically possible Rayleigh wave speed during propagation.
The most serious "excuse" voiced was that prior to reaching that speed a crack
would always branch. For several decades the search was thus on to explain
(a) the criterion for crack branching and (b) the reason for crack speeds at
typically half or a third of the theoretically maximal Rayleigh speed.
Sufficient information has surfaced during the last two decades [ 18, 27-31]
which explains the significant differences between elastodynamic analyses
and laboratory experiments: on the one hand, these discrepancies are the
result of the idealization of the fracture process in the analyses, and, on the
other, of the truly complicated details accompanying fracture in the small
region around the crack tip when a crack propagates rapidly. We shall discuss
first certain aspects of the relevant stress analysis.
7 . 1 3 . 2 S T R E S S ANALYSIS
0.3
Experiment
Theory
o
Q.
0
o
0.2
2. --.[---~-----
.'2_
r
c
,a,.,
_a
.t.
0.1
I I
I00 200
(a) Time (F sec)
C 9K, Experiment
0 a, Experiment
0
(1. K,TheorY
:s
1.0
8O
c j 60 E
"" 0
c 0.5 9 c
~ 9 . 01
| 40 ~c
g) x
W
20 o
0 o
0
- ' 0
0 I00 200
(b) Ti m 9( F sec )
7.13 Dynamic Fracture 649
e : o~ xa/t = 0.50
20
-20
-40
m
e"
-60
O
e
o -80
_E
.,4
", - 1 0 0
/ / ~-~,Expt, 3 5 . 0 kN
-120
// / ............ FEN, 3 5 . 0 kN
/ / : : : Expt, 52.3 kN
-140
/ .... FEN, 52.3 kN
, 9, E x p t , 7 3 . 5 kN
-160
-. FEN, ~ 7 3 . 5 kN
e = • ~ x3/t = 0 50
150
, : : Expt, 3 5 . 0 kN
............ FEM, 3 5 . 0 kN
125 : : = E x p t , 5 2 . 3 kN
FEN, 5 2 . 3 kN
' - : E x p t , 7 3 . 5 kN
FEN, * 7 3 . 5 kN
100
0
f_
~ 75
E
v
50
25
L8~ _- . -. o ..... ..............................."........................................................
b ...... ~ .....
'O0
9 .25 .50 .75 1.00 1.25 1.50 1.75 2.00 2.25
(b) r/t
FIGURE 7.13.2 Comparison of computationally and experimentally determined displacements
at the tip of a crack in 4340 steel, a. Displacement normal to the specimen surface along crack
extension line. b. In-plane surface displacement parallel to the crack along line at 60 ~ with respect
to crack extension. (Reproduced with kind permission by Kluwer Academic Publishers from
Schuhheisz, C., Pfaff, R. D., and Knauss, W. G., An experimental/analytical comparison of three-
dimensional deformations at the tip of a crack in a plastically deforming plate, III. Comparison of
numerical and experimental results, International Journal of Fracture, 90, pp. 47-81, 1998.)
7.13 Dynamic Fracture 651
One refers to initiation when a crack starts to propagate from rest, and to
arrest when the reverse occurs. Criteria for initiation have not been
established uniformly, other than achieving a critical stress intensity,
which does not address the situations under very rapidly rising stress
pulses or such pulses of very short duration. Curran et al. [6] observed in
spall experiments that the stress to generate fracture from a continuum and
to propagate it increases rapidly as the initiating stress pulse becomes
shorter (times are measured in fractions of microseconds). They offered
a reaction rate type of criterion as an explanation, insinuating that to
fail (chemical) bonds in the solid requires a certain time frame which should
be governed by the molecular structure. In experiments employing
preexisting cracks in Homalite 100 plates subjected to ramp pressure
histories with increasing initial loading rates applied to the crack
flanks, Ravi-Chandar and Knauss showed that a similar phenomenon
prevailed, though the time scale was somewhat longer, namely, in the
microsecond range.
In an attempt to explain this phenomenon on a purely mechanical
basis, Liu, Knauss, and Rosakis [19] drew on experience gained from
Ravi-Chandar's and Knauss's experiments on dynamically propagating
cracks and the importance of a dynamically governed process zone (discussed
in text following). They postulated that in order for fracture to start, a
sufficiently large domain of material at the crack tip (process zone) must
be developed to a critical stress level before further crack advance can take
place. To achieve this condition in shorter and shorter times with a square-
root singular stress field that emanates from and grows at the crack tip
requires that the stress level of the boundary loading must increase ever
more rapidly andfor to larger and larger values. This simple consideration
is examined analytically with the experimental data as illustrated in
Figure 7.13.3. For "slow" loading histories such that the stressqntensity
field is well established over a sizable domain around the crack tip at all
times, crack propagation starts at a critical stress intensity factor, say Kic. Note
that the basic idea underlying this phenomenon is devoid of any dynamic
652 Knauss
9 ExperimentalResult
1.2 I
0
I ! 2 ./ ~=l.OOmm
"~ 1.0
~
~W,// 6 = 0.50ram
I!
0
~= 0.25mm
o 0.8 \ , ~ , / 6 = 0.05mm
o,-.4
~ 0.6
r162
0.4
o9
~q
-~ o.2
.,--4
Planestrain
0.0
0 20 40 60 80 100 120
Time to Fracture, tcr (#sec)
FIGURE 7.13.3. Relationbetween the instantaneous stress-intensity factor Kdc and the time to
initiate crack propagation tcr. The quantity r denotes the size of the zone over which the stress-
intensity field at the crack tip has to be established before fracture propagation can begin (plane
strain and example). (Reproduced with kind permission by Kluwer Academic Publishers from
Liu, C., Knauss, W. G., and Rosakis, A. J., Loading rates and the dynamic initiation toughness in
brittle solids, InternationalJournal of Fracture, 90, pp. 103-118, 1998.)
argument, other than the transient inertial evolution of the stress field at the
tip of a crack.
The inference of this result for Currans et al.'s [6] spall crack generation is
that, while an existing crack already possesses a stress-intensity field due to
the finiteness of the crack, the initiation from a flawed "continuum" m u s t
occur from defects smaller than the tip zone of a macroscopic crack. This
requires still higher stress levels to cause fracture in their vicinity than the
macroscopic crack, if the times to achieve this are to be very short. Both
observations fit the Curran et al. experiments.
The process of crack arrest is not a simple time reversal of the initiation
process. As will be evident, the history of crack propagation is important,
even in brittle elastic solids. Thus crack arrest does not occur at the same
value of the stress-intensity factor as initiation of crack motion, but the value
of the arrest stress-intensity factor Kia is typically smaller (Kza < Kzc) by about
10% [28]. Reinitiation after arrest occurs a g a i n - within experimental
u n c e r t a i n t i e s - at the same stress-intensity level as the original initiation
value Kzc.
7.13 Dynamic Fracture 653
500 -
400
300
E
>-
i--
m
(,.)
o
_.1
>
2_00 Y
o
,,,::(
nr
(_)
I00
L I
0-5 I -0
STRESS INTENSITY FACTOR, (MPa.qm)
FIGURE 7.13.4 Crack propagation velocities in (brittle) Homalite 100. The "horizontal" lines
represent measurements of the tip motion of cracks in large plates as they grow with no or
minimal influence of stress waves reflected from the plate boundaries. The solid curve represents
the postulated "unique" relation between the instantaneous stress-intensity factor and the
resulting crack speed derived from relatively small fracture specimens as delineated in Dally [7].
(Reproduced with kind permission by Kluwer Academic Publishers from Ravi-Chandar and
Knauss [28-31].)
7 . 1 3 . 5 C R A C K F R O N T WAVES
to the front of a propagating crack and propagating along the crack front.
Starting from the three-dimensional numerical spectral analysis of Geubelle
and Rice [ 15], Morrissey and Rice [22] examined the response of a crack front
to a small perturbation of fracture energy. They found a wave propagating
along the future crack front persistent for as long as the computations
could be carried out. These computations were performed for a crack growing
with a law connecting the cohesive stress to the separation, which translates,
in the limit of the singular crack model, to growth at a constant fracture
energy. This result motivated Ramanathan, Ertas, and Fisher [26] to use the
Movchan and Willis [23] small-perturbation elastodynamic analysis of the
front of a three-dimensional planar crack to examine whether such a wave was
actually implied by the equations of elastodynamics. After extending the
formulation by Willis and Movchan to describe growth under constant
fracture energy, they showed that such a propagating mode, localized along
the crack front, did indeed exist.
Whether this mode of crack front deformation is observable and significant
or important in the dynamic crack propagation process needs to be seen.
Although there are many features of dynamically generated fracture surfaces,
some of which may speak to this phenomenon, the most prevalent type,
which has been discussed and analyzed extensively, is the parabolic surface
feature. These features result from the interaction of a straight crack front
with failure at a point ahead of the crack and off the crack propagation plane.
By contrast, if crack front waves generate features at all, they should lead to
straight line characteristics (constant crack speed) emanating from a point;
perhaps more careful attention to fracture surface interpretations can begin to
resolve this question. On the other hand, because such a perturbation would
have to occur at the crack front and in the plane of propagation, and because
flaws away from that plane have a much higher probability of occurrence, it is
possible that the crack front waves and associated features become apparent
relatively seldomly.
REFERENCES
1. Archuleta, R. J., and Day, S. M. (1980). Dynamic rupture in a layered medium: The 1966
Parkfield earthquake. Bulletin of the Seismological Society of America 70 (3): 671-689.
2. Baker, B. R. (1962). Dynamic stresses created by a moving crack. J. Appl. Mech. 29:
449-458.
3. Broberg, K. B. (1960). The propagation of a brittle crack. Arkiv f6r Fysik 18 (10): 159-192.
See also Broberg, K. B. (1999). Cracks and Fracture, Academic Press.
4. Broberg, K. B. (1989). The near-tip field at high crack velocities. Int. J. Fract. 39 (1-3):
1-13.
7.13 Dynamic Fracture 659
5. Craggs, J. W. (1963). Fracture criteria for use in continuum mechanics. Fracture of Solids,
Metallurgical Society Conferences 20: 51-63.
6. Curran, D. R., Seaman, L., and Shockey, D. A. (1987). Dynamic failure of solids. Physics
Reports 147: 253-338.
7. Dally, J. w. (1979). Dynamic photoelastic studies of fracture. Exp. Mech. 19: 349-361.
8. Field, J. E. (1971). Brittle fracture: Its study and application. Contemp. Phys. 12: 1-31.
9. Freund, L. B. (1972). Crack propagation in an elastic solid subjected to general loading: I.
Constant rate of extension. J. Mech. Phys. Solids 20: 129-140.
10. Freund, L. B. (1972). Crack propagation in an elastic solid subjected to general loading: II.
Nonuniform rate of extension. J. Mech. Phys. Solids 20: 141-152.
11. Freund, L. B. (1973). Crack propagation in an elastic solid subjected to general loading: III.
Stress wave loading. J. Mech. Phys. Solids 21: 47-61.
12. Freund, L. B. (1974). Crack propagation in an elastic solid subjected to general loading: IV.
Obliquely incident stress pulse. J. Mech. Phys. Solids 22: 137-146.
13. Freund, L. B. (1976). Dynamic crack propagation. ASME, AMD 19: 105-134.
14. Freund, L. B. (1979). The mechanics of dynamic shear crack propagation. J. Geophys. Res.
84: 2199-2209.
15. Geubelle, P. H. and Rice, J. R. (1994). A spectral method for 3-dimensional elastodynamic
fracture problems. J. Mech. Phys. Solids 43 (11): 1791-1824.
16. Kalthoff, J. E (1988). Shadow optical analysis of dynamics shear fracture. Opt. Eng.
27 (10): 835-840.
17. Kalthoff, J. E (1993). Shadow optical method of caustics, in Handbook on Experimental
Mechanics, pp. 407-476, Kobayashi, A.S. ed., VCH Publishers.
18. Knauss, W. G. and Ravi Chandar, K. (1985). Some basic problems in stress wave dominated
fracture. Int. J. Fract. 27: 127-143.
19. Liu, C., Knauss, W. G. and Rosakis, A. J. (1998). Loading rates and the dynamic initiation
toughness in brittle solids. Int. J. Fract. 90: 103-118.
20. Manogg, E (1964). Anwendung der Schattenoptik zur Untersuchung des Zerreissvorgangs
von Platten, Dissertation, Freiburg, Germany.
21. Manogg, P. (1964). Schattenoptische Messung der spezifischen Bruchenergie w~hrend des
Bruchvorgangs bei Plexiglas, Proc Int Conf Phys Non-Crystalline Solids, Delft, The Nether-
lands, pp. 481-490.
22. Morrissey, J. W., and Rice, J. R. (1998). Crack front waves. J. Mech. Phys. Solids 46 (3):
467-487.
23. Movchan, A. B., and Willis, J. R. (1995). Dynamic weight-functions for a moving crack: 2.
Shear loading. J. Mech. Phys. Solids 43 (9): 1369-1383.
24. Olsen, K. B., Madariaga, R., and Archeluta, R. J. (1997). Three-dimensional dynamic
simulation of the 1992 Landers earthquake. Science 278 (5339): 834-838.
25. Pucik, T. A. (1972). Ph.D. Thesis, California Institute of Technology.
26. Ramanathan, S., Ertas, D., and Fisher, D. S. (1997). Quasistatic crack propagation in
heterogeneous media. Phys. Rev. Lett. 79 (5): 873-876.
27. Ravi-Chandar, K., and Knauss, W. G. (1982). Dynamic crack-tip stresses under stress wave
loading: A comparison of theory and experiment. Int. J. Fract. 20: 209-222.
28. Ravi-Chandar, K., and Knauss, W G. (1984). An experimental investigation into dynamic
fracture: I. Crack initiation and arrest. Int. J. Fract. 25: 247-262.
29. Ravi-Chandar, K., and Knauss, W. G. (1984). An experimental investigation into dynamic
fracture: II: Microstructural aspects. Int. J. Fract. 26: 65-80.
30. Ravi-Chandar, K., and Knauss, W. G. (1984). An experimental investigation into
dynamic fracture: III: On steady-state crack propagation and crack branching. Int. J. Fract.
26: 141-154.
660 Knauss
31. Ravi-Chandar, K., and Knauss, W. G. (1984). An experimental investigation into dynamic
fracture: IV: On the interaction of stress waves with propagating cracks. Int. J. Fract. 26:
189-200.
32. Ravi-Chandar, K., and Knauss, W. G. (1987). On the characterization of the transient stress
field near the tip of a crack. JAM 109: 72-78.
33. Roberts, D. K., and Wells, A.A. (1954). The velocity of brittle fracture. Engineering 178:
820-821.
34. Schultheisz, C., Pfaff, R. D., and Knauss, W. G. (1998). An experimental/analytical
comparison of three-dimensional deformations at the tip of a crack in a plastically deforming
plate, I. Optical interferometry and experimental preliminaries, Int. J. Fract. 90: 1-25.
35. Schultheisz, C., Pfaff, R. D., and Knauss, W G. (1998). An experimental/analytical
comparison of three-dimensional deformations at the tip of a crack in a plastically deforming
plate, II. Material characterization and finite element analysis, Int. J. Fract. 90: 27-46.
36. Schultheisz, C., Pfaff, R. D., and Knauss, W G. (1998). An experimental/analytical
comparison of three-dimensional deformations at the tip of a crack in a plastically deforming
plate, III. Comparison of numerical and experimental results, Int. J. Fract. 90: 47-81.
37. Theocaris, P. S. and Joakimides, N. (1971). Some properties of generalized epicycloids applied
to fracture mechanics. J. App. Mech. 22: 876-890.
38. Tippur, H. V., Krishnaswamy, S., and Rosakis, A.J. (1991). A coherent gradient sensor
for crack tip deformation measurements: analysis and experimental results. Int. J. Fract. 48:
193-204.
39. Wang, W., Huang, Y., Rosakis, A. J., and Liu, C. (1998). Effect of elastic mismatch in
intersonic crack propagation along a bimaterial interface. Eng. Fract. Mech. 61: 471-485.
40. Washabaugh, P. D., and Knauss, W G. (1994). A reconciliation of dynamic crack velocity and
Rayleigh wave speed in isotropic brittle solids. Int. J. Fract. 65: 97-114.
41. Washabaugh, P. D., and Knauss, W. G. (1995). The effect of aligned defects on the propaga-
tion speed of a dynamic crack in PMMA, Special Issue of the Int. J. Solids. Struct. 32 (17/18):
2481-2496.
42. Yoffe, E.H. (1951). The moving Griffith crack. Phil. Mag. 42: 739-750.
SECTION Z14
Practical Application of
Fracture Mechanics
Fracture Control
DAVID BROEK
263 Dogwood Lane, Westerville, Ohio
Contents
7.14.1 General Background . . . . . . . . . . . . . . . . . . . . . . 661
7.14.2 Residual Strength (Permissible Crack Size) 664
7.14.2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . 664
7.14.2.2 Background . . . . . . . . . . . . . . . . . . . . . . . 664
7.14.2.3 Calculation of Residual Strength ... 665
7.14.2.4 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . 667
7.14.2.5 Material Properties . . . . . . . . . . . . . . . . 667
7.14.3 Fatigue Crack Growth Analysis . . . . . . . . . . . 667
7.14.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
7.14.3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 668
7.14.3.3 Limitations and Accuracy . . . . . . . . . . 670
7.14.3.4 Material Data . . . . . . . . . . . . . . . . . . . . . 671
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
the crack, the structural strength decreases until it becomes so low that the
service loads cannot be carried anymore, and fracture ensues.
If fracture is to be prevented, the strength should not drop below a certain
safe value. This means that cracks must be prevented from growing to a size at
which the strength would drop below the acceptable limit. In order to
determine which size of crack is admissible, one must be able to calculate how
the structural strength is affected by cracks; and in order to determine the safe
operational life, one must be able to calculate the time in which a crack grows
to the permissible size. Analysis then must provide information on crack
growth times and on structural strength as a function of crack size. This type
of analysis is called damage tolerance analysis.
Damage tolerance analysis has two objectives, namely to calculate:
Pres I
(LOAO)_ | Pu = JP~
pp =gp~
I
i
I
!
ao
,, ,, ,j
tI H time
7.14.2.1 VALIDITY
Validity is limited to larger crack sizes, as shown in text following. Also, in the
case of extensive plastic deformation, validity is limited to cases where the
load is constant or increasing.
7.14.2.2 BACKGROUND
When the fracture resistance, JR, is known from measurements, the same
equation can be used to calculate the fracture stress of a structure (geometry
with certain fl and H) containing a crack of size a. There are two extreme
cases. When the structure's deformation is primarily elastic, the value of the
second term in the equation is negligible with respect to the second. If plastic
deformation is extensive, the value of the second term becomes so large that
the first term is negligible.
First consider the quasi-elastic case. Ignoring the second term, the
equation becomes
~]~20"2a/E = JR or G= R
Using K = flav/na, where K is called the stress intensity factor, this can be
reduced to
7.14.2.4 ACCURACY
with only a difference of 10% in the calculated fracture stress. This is as good
as any engineering analysis gets. In elastic fracture mechanics the effect of a
difference in fracture resistance is obviously larger (i.e., proportional).
7 . 1 4 . 2 . 5 MATERIALPROPERTIES
Values for Kc, K~c, Jic, JR, etc. for different alloys have not been systema-
tically compiled. No numbers can be q u o t e d - even as e x a m p l e s - because
doing so would be deceitful.
7.14.3.1 VALIDITY
During most fatigue crack growth (the greater part of the crack growth life),
the stress intensity is low and, therefore, plastic zone sizes are small. This
means that the use of an elastic parameter such as the stress-intensity factor,
668 Broek
K, does not put serious limitations on the validity. Besides, the fatigue
crack rate data, da/dN, i.e., the increase of a resulting from the increase in the
number of cycles, N used for the analysis were interpreted on the basis
of K. If any intrinsic errors occur in the test data interpretation, they are
for the most part eliminated when the interpretation process is reversed
during integration.
Limitations of validity are mostly due to engineering judgments that are
necessary to decide (postulated) crack shape, interpretation of future random
or semirandom load sequences, the decision whether or not to account for
retardation, and the accounting for the effect of a changing environment on
da/dN. For cases with complicated load sequence, it is hardly possible to
predict future crack growth curves for a structure within a factor of 2. Of
course, repredicting a test result is no measure for prediction made for the
"real world."
7.14.3.2 PROCEDURE
N= / ap da f ap da = / aPFt (a ) da
a0 f(AK, R) =a0 f(flAav/rca, O'minKmax) a0
The geometry factor, fl =f(a/L), must be obtained first (L is a generalized
length parameter). It can be found for many geometries in handbooks [1], but
compounding and superposition may be necessary [2]. If the loading is of
constant amplitude, Aa and R are constants. Then integration is straightfor-
ward, and can be performed in small steps, Aa, during which F~(a) is
presumed constant. Steps of A a - - 0 . 0 1 a are sufficiently small to keep
integration errors below 1%. Steps of Aa = 0.1 a will keep integration errors
generally below 3%. While f(AK, R) may be represented by a simple curve-
fitting equation such as the Paris or Walker equations,
da/dN = CAKm (Paris) or da/dN = CAKn/(1 - R)p (Walker)
it is just as easy to let the computer interpolate in the actual rate diagram
presented as a tabular file in the form of AK vs. da/dN for a range of R-values.
For simple cases the integration can be performed easily enough with a
spreadsheet program. However, a dedicated computer program is preferable
7.14 Practical Application of Fracture Mechanics 669
because it can include databases for da/dN, /3, and stress spectra and can
accommodate random and semirandom loading. Assuming a simple Paris
curve fit, the integration then proceeds as follows:
1. 6/i
2. AK = fl(ai) Acrx/rcal
3. d a / d N = CAK m (Paris curve fit, or interpolate in rate file)
4. A a = 0.01ai
5. A N = A a / ( d a / d N )
6. ai+ 1 ~ a i ~ Aa; N i + 1 - - N i q- A N
7. ai = ai+ l , N i - - Ni+ l
8. If ai < ap then go to 1
o c/i
2. fl(ai) from library of geometry factors
3. Acri, Ri from load sequence generated
4. A K i = ~ A c r v/gCl i
5. d a / d N =f(AK, R) interpolation in rates from library
6. Sequence accounting for retardation; slow down 0~
7. da / dN -- o~ da / dN
8. N i + l - - N i q- 1
9. ai+l ~ ai + l * d a / d N
10. ai ~ ai+l~ N i - - N i + l
11. If ai < ap then go to 1
Fatigue crack growth rates are a function of AK and R. Apart from this
dependence there is a considerable effect (often factors of 2 to 3, sometimes
more) of (1) environment, (2) cyclic frequency, (3) direction in material,
(4) temperature, and (5) heat treatment. Consequently, the rate data for
a single alloy (if reasonably complete) cover a dozen or so pages. The
only systematic data compilation is the USAF Damage Tolerance Handbook
covering aerospace materials. Otherwise data must be obtained from
scattered publications.
BIBLIOGRAPHY
1. Rooke, D. P., and Cartwright, D.J. (1980). Compendium of Stress Intensity Factors, Her Majesty's
Stationery Office.
2. Broek, D. (1988). The Practical Use of Fracture Mechanics, Kluwer Academic Publishing.
This Page Intentionally Left Blank
CHAPTER 8
Friction, Wear
Coating, Corrosion
This Page Intentionally Left Blank
SECTION 8.1
Introduction to
Friction and Wear
JEAN LEMAITRE
UniversitF. Paris 6, LMT-Cachan, 61 avenue du PrEsident Wilson, 94235 Cachan Cedex, France
9 It involves friction when two solid bodies glide one on the other on their
surface boundaries and a force develops against their relative movement.
This force is due to a "film" in which microfractures or microdisconti-
nuities occur. It is called a "third body" in Section 8.2, and it exists even
in lubricated contacts with interaction or not on the friction resistance for
hydrostatic low-pressure lubrification or for hydrodynamic high-pressure
lubrification (see Sections 8.3 and 8.4). Phenomenological models such
as the Coulomb friction are widely used, but the phenomenon can be
analyzed in the framework of thermodynamics (see Section 8.5). Its use
in structural calculations together with the corresponding algorithms is
described in Section 8.6.
9 It includes wear due to the fracture of microroughness of the two
surfaces in contact, a phenomenon that engineers have tried to avoid
forever, but its prediction is difficult (see Sections 8.2, 8.5, and 8.7).
Contents
8.2.1 Localization of the Problem . . . . . . . . . . . . . . . 677
8.2.2 Scale of A n a l y s i s . . . . . . . . . . . . . . . . . . . . . . . . . 677
8.2.3 Approach and Procedure .................. 678
8.2.4 History and Co n s eq u en ces of a Divergence 679
8.2.5 Fluid Third Bodies ....................... 680
8.2.6 Solid T h i r d B o d i e s . . . . . . . . . . . . . . . . . . . . . . . 680
8.2.6.1 F r i c t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . 681
8.2.6.2 W e a r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 682
8.2.6.3 E v a l u a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . 682
8.2.7 Contact Mechanics ....................... 683
8.2.8 Industrial Selection Criteria ............... 684
8.2.9 Evaluation ................................ 685
8 . 2 . 1 0 Life o f a C o n s t a n t w i t h a Solid
Third Body ...................................... 686
8.2.10.1 D e s c r i p t i o n . . . . . . . . . . . . . . . . . . . . . . . 686
8.2.10.2 E v a l u a t i o n . . . . . . . . . . . . . . . . . . . . . . . . 688
8.2.11 Nomenclature and Concepts .............. 689
8.2.11.1 Tribological Triplet . . . . . . . . . . . . . . . . 689
8.2.11.2 T h e Tribological Circuit . . . . . . . . . . . 691
8.2.11.3 E v a l u a t i o n . . . . . . . . . . . . . . . . . . . . . . . . 692
8.2.12 Solution of a Problem . . . . . . . . . . . . . . . . . . . . 693
8.2.12.1 C o n t e x t . . . . . . . . . . . . . . . . . . . . . . . . . . 693
8.2.12.2 Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . 693
8.2.12.3 T h e M e c h a n i c a l Viability of
a Solution ........................ 695
8.2.12.4 I n t e r p r e t a t i o n s . . . . . . . . . . . . . . . . . . . . 696
Although friction and wear are common parameters, they nonetheless raise
scientifically and technically difficult questions [1]. Indeed, the friction
coefficient, the ratio of the components of a force, is a dimensionless scalar
with practically no physical content and therefore is "independent from
everything, though nonetheless dependent on nearly everything." As for wear,
its definitions, units, and sign vary as a function of application: positive
variation of mass related, for example, to the oxidation of detached particles,
or negative variation related to a real loss of material, or surface degradation
without loss of mass, or volume worn per unit of distance traveled over
normal load, or wear power linking wear volume to the energy dissipated, etc.
Therefore, friction and wear are not magnitudes in the normal meaning of
the word, nor are they intrinsic properties of materials in contact, but
properties of use depending in particular on the mechanism that encompasses
the bodies in contact, which is why they do not appear in any legal system
of units.
Publications on these subjects range from atomic to mechanical scales [2].
Because of lack of an indisputable arbiter, which could come from in vivo
instrumentation of the contact, the hypotheses announced in publications
have become certitudes which when taken out of context, spread false ideas,
such as "the harder it is the less it will wear." The multitudinous bibliography
available means that it is always possible to find the interpretation on the
shelves of a tribology department that is necessary to justify in good faith
anything and its contrary, though rarely to find a solution to a problem.
The main problem is not the lack of information but the lack of structuring
tools to identify the parameters that effectively govern the life of a contact and
link the interpretations and correlations ranging from the infinitely small
to the relatively large. Thus it is above all necessary to define the scale of
the analysis.
When the apparent surface area of the contact is less than about 10 ~tm, the
flatness of the body in contact can allow the action of a monolayer and
678 Berthier
The solution of friction and wear problems runs counter to the ex-
pectations of engineering offices that are accustomed to dealing with
highly formal disciplines such as fluid and structural mechanics and design
software requiring intrinsic values. This situation must first we understood in
order to:
This last point may come as surprise to some, but "materials with hexagonal
structures have low friction coefficients" can still be heard, whereas it is well
known that graphite and molybdenum bisulfate, both of which have
hexagonal structures, have high friction in a vacuum and in an ambient
environment. Likewise, there are erroneous images related, for example, to
the representation of roughness profiles (Fig. 8.2.1), with scales that are so
different for the abscissa and ordinates that they bring to mind the contact
between two mountains, whereas simply restoring the scales would give the
correct image of a contact between two surfaces.
This false image of interpenetrating roughnesses has led to models
removed from reality. It is obvious that this interpenetration of roughness can
8.2 Background on Friction and Wear 679
exist, but it stems from either design error or deliberate will. The main source
of error stems from a static perception of the dynamic phenomena brought
into play in a contact. This state perception is supplied by the observation of
the bodies brought into contact after their disassembly. It is precisely
this that could be qualified as the "tribological Pompeii complex," since it
requires the reconstruction of a dynamic view on the basis of postmortem
examinations.
This is the context in which the chapter attempts to provide a method of
interpretation to find a way through the jungle of friction and wear in order to
analyze a problem, explain a fault, and transpose test results to a real contact.
The difficulties of these tasks are often exacerbated by the fact that the first
two bodies of a mechanism do not belong to the same society or to the same
division of the same society. The problem of physical interface therefore
becomes a problem of human interface. Solutions to the problems, often badly
represented, are postponed. Living with them can be a profitable compromise.
Indeed, although wear has a cost, it is also source of profit. The solutions can
be obtained more easily than is thought, since the interest of friction and wear
lies in their complexity.
Since a tribologist cannot be trained on the strength of just a few pages, we
shall not deal with classical phenomena such as adhesion, abrasion, erosion,
etc., already well described elsewhere; rather, emphasis will be given to ways
of offsetting conceptual weaknesses by structuring feedback form experience,
and to the use of contact mechanics and a phenomenological approach.
meaning "in thick film," and, on the other, friction, wear, and so-called
solid lubrication.
If mechanics is the science of movement, then tribology is the science that
controls this movement (M. Godet 1990). This is why our history and that of
tribology are related [6]. Our joints use tribology, as do bowel movements and
the friction of the eyelid on the eye. This friction occurs on a film of a
thickness in the region of 16 ~m and whose pressure can reach 0.5 MPa [7].
This situation illustrates the basic configuration of the mechanical approach
of tribology in which the two bodies, or the first bodies, are not in contact but
always separated by a third that can be fluid or solid. Although the notion of
the fluid third body used in hydrodynamics and hydrostatics is banal [8], this
is not the case for solid third bodies, which are constituted by particles
detached from the first bodies or introduced artificially between them. The
histories of fluid and solid third bodies have caused them to attain different
levels of formalism, which now influence their use by engineering offices.
The Egyptians already mastered the technology of fluid third bodies as they
lubricated their transport sled runners with silt. The relation between
viscosity and friction then became apparent by observing the differences of
friction in presses used to produce olive oil in comparison with grape juice.
The mechanical measurement of viscosity permitted mechanics to go beyond
the chemical nature of the third body and lay the foundations of lubrication,
which accompanied industrial evolution. This was largely thanks to the large
quantities of mineral oil made available by the discovery of petroleum and to
the products derived from it, such as additives, synthetic oils, etc, and,
obviously, to the models formulated by O. Reynolds in 1886, which made
viscosity predicable [8] by calculating the friction, loads, and speed gradients
in film. It is only recently that new questions have been raised [9, 10] because
of the increasing stresses applied to mechanisms.
8.2.6.1 FRICTION
The analysis of friction was first done via the tests carried out by L. de Vinci,
who formulated the law # - TIN where T is the tangential force, N the
normal force, and # the friction coefficient. Not long after came the notions of
rolling friction and static and dynamic sliding introduced by R. Hooke (1660),
who based on his works on the deformation of solids. This led him to study
the formation of an "agglomeration" at the entry of the contact. Then,
Amontons restored the law # - T/N, which often, and erroneously, bears the
name Coulomb's law, despite his being its main critic [11], since he had
observed that it was only true when the bodies in contact were coated with old
"cart grease" which could thus be assimilated with a fluid third body.
Coulomb, and above all B~lidor (1737), modeled or, more exactly,
attempted to conceptualize friction on the basis of displacing macroscopic
spherical asperites (Fig. 8.2.2), used later at the atomic scale with Bohr's
model (1920), and then at the scale of tectonic plates. This geometric
conceptualization has resulted in reliable models for these two extreme scales:
i.e., atomic level and tectonic plates. On the contrary, work on the mechanical
scale suffered a decisive setback in 1882 when Reynolds abandoned his study
of friction and wear because they were "too complex." In fact, he abandoned
friction and wear to materials specialists whose priority was the mass
production of fault-free materials. These specialists only carried out friction
and wear tests when necessary, creating islands of competency rather than a
generalized corpus of knowledge such as that provided by viscosity for fluid
third bodies.
Bowden and Tabor [12] raised the bar by using a relatively mechanical
approach, though this was interpreted physically, which limited its mechan-
ical repercussions. The ensuing increase in the number of surface
characterization tools made possible by vacuum technology led to the
predominance of physical-chemistry approaches. This predominance has
increased over the last ten years with characterization techniques in ambient
8.2.6.2 WEAR
Although wear and friction are often coupled, science seems to have taken an
interest in wear much later than friction. Apart from a Scottish study on the
loss of weight of coins in the eighteenth century, there were no developments
until 1940 [13], when Achard attempted to model wear, leaving a law that
bears his name and which is practically the basis for all the other laws
concerning wear. It should be remembered that the loss of weight in coins
meant their loss of function. Consequently, "the measurement of wear by loss
of weight" was in direct relation with the loss of function, which is not the
case of every application. Despite this, the loss of weight remains the most
usual unit of wear.
At present, the literature offers over a hundred laws on wear [2], each of
which is no falser than the other. After a so-called wear test, it is always
possible to find a function that correlates several parameters. The develop-
ment of data processing software encourages this explosion of correlations.
This is not a problem in itself insofar as modeling does not amount to
describing; all that is needed is to establish a univocal relationship between
the input data and output, i.e., wear, by using more or less reasonable
adjustment parameters. This explains why, for example, Young's modulus of
one of the materials in contact in certain wear laws can have a positive or
negative sign assigned to it.
8.2.6.3 EVALUATION
The situation has become such that friction and wear are not modeled but
rather correlated with parameters that belong more to the cultures and means
of investigation of researchers than to reality, the effect of which has amplified
the isolation of skills and eliminated the concern for generality. In order
words, when disciplines such as lubrication, structural mechanics, etc.,
expressed the relations of mechanical balance and then saw how materials
were a part of this generality of friction and wear, they complied results from
experimental and theoretical tests but failed to go further in search of the
logical response, i.e., without attempting to analyze the reality of the contact.
8.2 Background on Friction and Wear 683
Contact mechanics is not often taken into account by friction and wear
studies that are highly experimental. This is a shame, since, like lubrication, it
has maintained the same direction through time, thereby making it efficient in
spite of its hypotheses, which are nonetheless clear on closer inspection.
It started with the works of Newton, who pressed glass spheres on metal
discs in order to evaluate the deformations. Though not providing any
tribological results, these works were to have a future under the name
Newton's rings. The decisive barrier was broken down by Hertz in 1881. He
found an analytical solution to the calculation of the stress field in the contact
of a cylinder on a semi-infinite mass. Progress was then continual: the taking
into account of any normal load by Boussinesque (1885); then Carter (1926),
Cattan~o (1938), and Midlin (1949) accounted for rolling and sliding
conditions. A new step forward was made in 1958 by K. L. Johnson, who more
or less gave the field of contact mechanics its current analytical framework.
Using these works as a basis, Kalker progressed from 1963 to 1973 in the area
of rolling contacts and introduced numeric methods. Their works have
become References [14, 15]. From 1985, Kalker's works were extended to
coatings and more generally to multilayers, including cracking under
tribological stresses [16, 17]. These stresses owe their specificity to the joint
presence of normal and tangential forces which lead to modeling and material
characterization problems which will be dealt with later.
Since the beginning of the nineties, the finite element method has been
used increasingly in contact mechanics [18-20]. Developed for structural
calculations, and therefore for volumes, it should, however, be used with
caution for contact and therefore surface problems. Indeed, although it has
become commonplace in structural mechanics, much remains to be done
at the level of so-called contact elements, i.e., the management of
contact conditions.
The restrictions of contact mechanics dictated by the use of conditions
with debatable limits such as "Coulomb's friction," and the still painstaking
taking into account of solid third bodies and major deformations, can be
overcome easily by varying the different parameters. It then becomes an
excellent experimental analysis aid that permits:
As early as 1915, due to lack of scientific data and faced by the emergence of
new materials, coatings, and surface treatments, technicians in industry
attempted to formulate selection criteria for materials and their operating
limitations in order to solve their problems. Before this, the conquest of the
West tentatively opened the way for solid lubrication with the discovery of
molybdenum bisulfate in the natural state and graphite, known to the Indians,
who spoke of "fields of stones that slide." Despite this, solid lubrication
remained restricted to specific applications, such as glass molding, satellite
mechanism joints, electric motor contacts, etc.
The first criterion was contact pressure limit (1915), which was followed
by output limit (pressure • speed) (1920), the chemical compatibility of
the materials in contact (1940-1965), the role of the chemical environ-
ment (1955-1970), wear coefficients (1958), and interface temperature
(1964), which appeared at the same time as the arrival of polymers in
mechanical construction.
Initial advances were made from 1970 to 1974 in drawing up utilization
properties with operating condition sheets. Drawing away rather too quickly
from the standpoint of intrinsic properties and because of a lack of scientific
structure, this approach was succeeded by the more classical approach of wear
cards (1986), then by damage cards (1989) using dimension parameters in an
attempt to privilege extrapolations of geometry from one card to another. The
failure of these cards will be explained during the presentation of the "life of a
contact" with a solid third body. If confirmation was still thought necessary
that friction and wear are not intrinsic properties of materials, it came with
the widely varying results (30%) from the series of friction tests carried out by
many laboratories of different countries [21].
Since 1992, emphasis has been given to dissipated energy models by
attempting to retrace wear on the basis of damage criteria formulated for the
8.2 Background on Friction and Wear 685
8.2.9 EVALUATION
8.2.10.1 DESCRIPTION
I
-~--
]Pad
_I - 7 -
Air jack i
8.2.10.2 EVALUATION
9 gives credit to the idea that wear can be approached in terms of flows
and rheology of the third body by taking into account the role of the
mechanism, the first and solid third bodies making up the tribological
8.2 Backgroundon Friction and Wear 689
8.2.11.1 TRIBOLOGICALTRIPLET
8.2.11.1.1 Mechanism
This is the entire system which contains the contact and which
imposes mechanical and physical-chemical stresses. Observations are made
too frequently only at the scale of the contact, i.e., by forgetting that
the balance of the forces is exerted by the mechanism, whence the
dynamic geometry of the contact which can be considerably different from
its static geometry.
changes of phase and structure. Abrasion, adhesion, etc., which have been
omitted voluntarily here, can also be considered specific responses that are
either desired or that can be avoided.
Stresses here are qualified as tribological, since a contact is the only case
where a normal force and an imposed movement coexist, implying a sustained
tangential force that affects volumes of material from a few nanometers to a
hundred cubic micrometers. The notion of response has been chosen,
since the start of crack formation and structural changes are under study.
In fact, the conditions of the formation of incipient cracks are still to be
understood, as are the changes of phase and structure which lead by
fragmentation to the detachment of particles of elementary size ranging
from a nanometer to several micrometers. To draw attention to the fact that
these changes of phase and structure are induced more by pressure and major
deformations than by temperature, they are called superficial tribological
transformations (STTs). This remark may cause surprise, since their
chemical composition makes it tempting to use a diagram of equilibrium to
trace back to a formation temperature and therefore a contact temperature.
This logic omits the fact that pressure can have the same effects as
temperature [22, 23]. Consequently, care must be taken with the "temperature
mperature reflex." STTs have been observed with metallic and nonmetallic
materials and appear to be a fairly generic case for the source flow of the third
body. The materials differ in their incubation times for producing STTs, the
depths of the latter and then the rheology of the third body that they have
contributed to produce.
In this nomenclature, a coating is an integral part of the first body, although
layers of oxides, pollution, etc., already present on the first bodies belong to
the third body. To get around the difficulties of analyzing these layers, they are
qualified in this mechanical approach on the basis of one of their functions,
which is to "screen" (hence their name) the adhesion forces between the
first bodies.
8.2 Background on Friction and Wear 691
8.2.11.2.1 Flows
The flows of the third body composing the tribological circuit are defined for
an elementary contact in two dimensions (Fig. 8.2.6).
Internal source flow QiS corresponds to the detachment of particles
due to STTs, cracking, bonding, etc. It leads to the formation of the
natural third body. External source flow Q~ stems from the intro-
duction of that artificial third body in the contact. Internal flow
Qi is the flow of the third body that circulates between the first
i i Qr
bodies. External flow Qe is the flow of the third body that escapes
from the contact. It is divided into a recirculation flow Qr and a wear
flow Qw. The recirculation flow is composed of the third body reintro-
duced into the contact, drawn, for example, by one of the first bodies and
which will contribute once again to accommodating the speed.
On the contrary, wear flow Qw is composed of the third body which is
definitively ejected from the contact and which can no longer participate
in speed accommodation.
8.2.11.2.2 Rheology
The rheology of the solid third bodies is evaluated on the basis
of their "cohesion" and "ductility." The term cohesion has been
chosen by analogy with the cohesion of powder environments [27], although
in the case of solid third bodies this is rather more akin to compacting.
The term ductility has been chosen by analogy with the plastic flow
characteristics of metals.
Cohesion and ductility are determined on the basis of observation
(optical, electronic) coupled with the analysis of images of the mor-
phology and texture of solid third bodies. This determination may
appear surprising, but at present observation is often the method that
disturbs the measurement the least. Even characterization by nano-indenta-
tion disturbs the layer of the third body too much; measurement is already
handicapped by its surface condition. Furthermore, the range of stresses
applied with nano-indentation is quite different from that brought into play in
the contact.
The cohesion and ductility values evaluated at a given scale are correlated
with friction values. Obviously, this phenomenological procedure is
unsatisfactory, though it is preferable to static characterizations, which are
much further from reality.
8.2.11.3 EVALUATION
8.2.12.1 CONTEXT
8.2.12.2 STRATEGY
whose flows will be as low as possible [28]. This can be done by ensuring
that the source flow comes from one of the first bodies. The internal
flow can be limited by ensuring the reconstitution of the entities of
the third body. This reconstitution depends on the rheology of the third
body, and thus its source. The scale of activation of the flows
depends on roughness, among other things. If it is too smooth, there is a
risk of observing the internal flow activated throughout the contact: the entire
third body will constitute the external flow. However, greater roughness
will limit the activation zones of the internal flow and can reduce the
latter considerably. This explains why a progressive improvement of a
solution of the surface condition is no longer possible beyond a roughness
threshold value.
Scientifically, the problem is to control this situation rather than impose it
on the contact. This requires iteration between modeling, tribometry, and
expertise. By expertise is meant structured feedback from experience. The
objective of these iterations is to:
identify the parameters that have a significant impact on the contact's
functions and define the real conditions of the contact to be simulated
in tribometry;
establish for an application the criteria for transportation
with tribometry, in order to solve the problem while taking
care for future applications to reduce testing times and develop
simplified tests that permit engineering offices to design products
more quickly.
"Accelerated or truncated" tests should be avoided; they have often shown
themselves to be dangerous, since they do not truncate the right parameters.
Wear flows are not always activated when stresses are greatest. In tribology,
care must be taken not to concentrate overly much on the obvious at
the expense of neglecting the real contact conditions that activate the
tribological circuit.
Iterations between modeling, tribometry, and expertise are possible
because models are analytical tools that allow varying and .exacerbating
parameters more easily than in experiments; this is so for both industry and
tribometry. A tribometer is merely a specific mechanism that does no more
than bring the materials of the real mechanism into contact. This is followed
by an expertise of the prototype, carried out with both models and the first
tribometry results, which allows for identification of the flows of the third
body and the stresses actually brought into play. Thus it reconstructs the
dynamics of the contact by distinguishing the mechanical effects from the
material effects. It is only at this stage that tribometry can be efficiently used
to sort from a given result the indirect and direct contributions of the
8.2 Background on Friction and Wear 695
8.2.12.4 INTERPRETATIONS
9 substituting their response for that of another first body and thus
imposing the source flow (direct role);
9 modifying the stress field because of their thickness and/or their
thermoelastic properties relative to those of the substrate (indirect role);
9 adding residual constraints (direct role);
9 because of their morphology, trapping the third body and thus acting on
the internal flow.
9 a high source flow that "pushes" the third body toward the exterior of
the contact;
9 opening of the contact caused by a dynamic geometry, which then leads
to reactivating the source flow.
8.2.13 COMMENTS
Though it does not provide "material couple" solutions, the objective of this
approach is to have:
ACKNOWLEDGMENTS
The author acknowledges Maurice Godet, who, with the third body, opened the way for the
work carried out by the Solid Third Bodies Team of the Laboratory of Contact Mechanics of
INSA-Lyon, France, and whose views form the basis of this article.
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SECTION 8.3
Models of Friction
A. R. SAVKOOR
Vehicle Research Laboratory, Delft University of Technology, Delft, Netherlands
Contents
8.3.1 Introductory Background . . . . . . . . . . . . . . . . . 702
8.3.2 Global Model of Amontons-Coulomb
Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
8.3.3 Apparent Deviations from the Basic
Coulomb Friction . . . . . . . . . . . . . . . . . . . . . . . . 708
8.3.3.1 Influence of Normal Pressure
(Load) on Friction . . . . . . . . . . . . . . . . . 708
8.3.3.2 Influence of Sliding Velocity on
Friction (Static and
Stationary Sliding) . . . . . . . . . . . . . . . . . 709
8.3.4 Friction of Viscoelastic Materials (Polymers
and Elastomers) . . . . . . . . . . . . . . . . . . . . . . . . . . 711
8.3.4.1 Friction of Elastomers in
Contact with Hard Solids in
Stationary Sliding . . . . . . . . . . . . . . . . . . 712
8.3.4.2 The Falling Friction-Velocity Curve
and Stick-Slip . . . . . . . . . . . . . . . . . . . . . . 714
8.3.5 Nonstationary Characteristics of Friction.. 716
8.3.5.1 Nonstationary Friction Model . . . . . . 717
8.3.6 Dynamics of Friction Models for
Nonstationary Sliding: Frictional Vibration
and Stick-Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
8.3.6.1 Dynamic Behavior Assuming a
Purely Velocity-Dependent Friction. 719
8.3.6.2 Identification of Model for Friction
of Elastomers Based on
Bifurcation Characteristics . . . . . . . . . . 720
8.3.6.3 Comparison of Friction Models
(Case A and Case B) . . . . . . . . . . . . . . . 723
8.3.7 Influence of Normal Vibration on Friction. 724
point for development of microscopic physical models uses two notions: (1) a
conjecture of the physical mechanism of friction and (2) the choice of a
relevant scale for describing the process of friction. The modern approach to
modeling the physical mechanism of friction on the microscopic scale of
surface asperity has become established since the profound work of Bowden
and Tabor [3]. Their adhesion and ploughing model, to be described in a later
section, is the most widely used physical model of friction.
More recently physicists have taken a lively interest in developing models
and conducting experiments on friction at the atomic or nanoscale. Specific
experiments and models are developed to shed light on the fundamental
aspects of frictional behavior on the scale of atoms, but the generality of the
experimental results and theoretical models and their relevance to friction on
the mesoscopic scale of solids is not yet clear. Hence the essential findings of
friction on the nanoscale will be reported briefly in a separate section.
Interestingly, early research on friction by Coulomb proceeded simulta-
neously along both the aforementioned paths but met with different degrees
of success. The principal mechanism of friction as conjectured by Coulomb is
based on a model of contact between extensive and wavy surfaces of perfectly
rigid solids. The surface asperities interlock upon contact, therefore sliding of
surfaces necessitates the application of a sufficiently large external force that
pulls the solids up the slopes and across the tiny summits of the asperities.
From a rudimentary analysis this mechanism results in a value of/, ~ tan(0),
where 0 is the average slope of an asperity, independent of the load and the
size of the contact. The model ignores the deformation of materials, and it
does not account for the order of magnitude of either friction or the energy
dissipation by friction observed in sliding experiments. On the other hand,
the functional relations defined by the "laws of friction" of Amontons and
Coulomb along the second path, even today, yield the most viable, albeit
approximate, model of friction. The functional models of friction for
describing the dependence of friction on operational variables such as the
normal contact force and the relative motion between contact surfaces of
solids will be considered first.
The most commonly used model of friction is that based on the Amontons-
Coulomb law of friction. It is referred to as the Coulomb friction model. In it
original form the model is essentially global because it deals with relations
between resultant contact forces and overall motion of solids considered as
706 S~vkoo~
The proportionality implied by the first law applies both to the limiting value
of static friction and the kinetic friction. Referring to Figure 8.3.1a, for solids
in equilibrium the components of applied forces normal and tangential to the
contact area, respectively, P (such that P > 0) and T, are balanced by the
corresponding components, namely, Fn (the normal reaction) and Ft, the force
of friction in the contact interface.
If Fn < 0 A P + Fn = 0 ' * T + Ft = 0 and if Fn = 0 ~ Ft = 0 (1)
According to the global version of the Coulomb friction model, the state of
relative motion between the solids when both P and T are applied depends on
FIGURE 8.3.1 a. Friction in uniform relative translation of a rigid block on a large plane and
rigid solid, b. The global model of Coulomb friction, c. friction in relative rotation of rigid solids
in contact.
8.3 Models of Friction 707
the ratio of the tangential component (Ft) and the normal component (Fn)
of the reaction force. The two possible states of tangential relative motion
are as follows.
1. If the relative surface velocity Vs z 0, friction opposes the applied force
and prevents the relative motion between solids.
if Vs -- 0 --~ Ft -- - T sgn(T) ~ Fts
where Fts is given by F t s - -#o Fnlsgn(T) (2)
Ft is the force of static friction, and Fts is the m a x i m u m value or the limiting
value of the force of static friction; it is customary to express Fts in terms of the
coefficient of (limiting) static friction
#o = IFt~l/IFnl (3)
2. When sliding takes place, i.e., for V~ ~ O, the force of kinetic friction Ftk
opposes the sliding speed.
For Vs ~: 0 -~ Ft = Ftk where Ftk = -/~klFnlsgn(Vs) (4)
The force Ftk is the force of kinetic or sliding friction, and #k is the coefficient
of kinetic friction.
In the Coulomb friction model #s and #k are assumed constant and equal.
The determination of the frictional moment for relative rotation of rigid
bodies (Fig. 8.3.1c) requires additional assumptions concerning the distribu-
tion of normal load and the introduction of the "local version" of the basic
Coulomb friction model.
The essential behavior of static and kinetic friction in the Coulomb model
can be demonstrated with simple experiments where the tangential force is
prescribed and the relative motion is observed (Fig. 8.3.2). Remarkably, the
technological importance and robustness of the first of the so-called
Coulomb's laws that enunciates direct proportionality between the frictional
and the normal forces, albeit as a first approximation, are acknowledged
universally. This law has inspired the development of physically based models
of friction. The other two laws are much less robust.
FIGURE 8.3.2 Simpleand direct experimental setups to establish the nature and the limiting
force of static friction and the transition to kinetic friction.
708 Savkoor
P
FIGURE 8.3.3 Influence of normal pressure (normal load) on coefficients of static and
kinetic friction. The dotted lines indicate the range of pressures (not very low or high)
used in experiments.
From the experimental results of friction for different materials and surface
conditions (all dry), it is found that kinetic friction (#k) varies with the sliding
710 Savkoor
I .... . . . . . . . . . .
I .......
Vs vs Vs vs
(a) (b) (c) (d
FIGURE 8.3.4 Typical shapes of friction-sliding speed curves for stationary sliding (constant
speed) with constant normal load for different solid materials having nominally smooth
and dry surfaces.
It is highly unlikely that the behavior at very low speed can be attributed to
any variation of the bulk properties of metals, suggesting that the trend
reflects the influence of speed on surface properties. On the other hand, the
decrease in friction at high velocities may be explained by frictional heating
leading to high surface temperatures, which influence not only the surface
properties but also the material properties of solids near the sub-
surface region. In extreme conditions the heating may cause severe wear
and surface melting of material.
Other more specific but generally weaker trends reported elsewhere, such
as the anisotropy of friction (directional behavior) that depends on bias in
surface texture or material anisotropy, are not sufficiently general to be
considered in modeling friction.
In contrast with friction of metals, the trend shown in Figure 8.3.4d is
intrinsic to many polymers where strain rate and temperature exert a
dominant influence on bulk material properties. The coefficient of friction
increases in the range of low velocities until a maximum value and then
decreases with further increase in velocity. In particular, viscoelastic materials
such as elastomers exhibit a pronounced variation of friction with speed and
also with temperature. This will be considered separately in the following
section. It is necessary to emphasize that there is a certain amount of
ambiguity in the interpretation of experimental data in regions where friction
decreases with increasing sliding speed because of the nonstationary nature of
sliding. The nonstationary aspect and its consequence for the measurement of
friction in a dynamic situation will be discussed in Sections 8.3.4.2 and 8.3.6.
FIGURE 8.3.5 a. Construction of a full master curve (bell-shaped) for the isothermal friction-
speed curve by shifting partial curves measured at different temperatures using the WLF
transform, b. The shifting of the isothermal friction master curve at different temperatures along
the logarithmic speed axis.
FIGURE 8.3.6 a. Isothermal friction-velocity curve showing the stick-slip region in the falling
part of the curve, b. Tangential force plots with and without stick-slip for different driving
velocities (specimen: SBR compound on stainless steel at -25~ normal load 1.5 N, nominal area
30 mm2). c. Schematics of the tandem tribometer arrangement for suppressing the stick-slip
phenomenon, d. Stationary friction-velocity curve in the falling part of the curve determined with
the aid of the tandem tribometer (specimen: SBR on stainless steel at -45~ normal load 1.5 N,
nominal area 30 mm2) [13].
oscillation (marked "P;') resulting from the stick-slip that arises in the base
configuration of the tribometer is successfully suppressed with the aid of the
stabilising pair of the tandem arrangement, as evidenced by the steady trace of
force (marked "B"). The tandem tribometer device is depicted in Figure
8.3.6c. The stationary friction-velocity curve (free of stick-slip) determined
with the tandem tribometer is seen in Figure 8.3.6d.
It is interesting to note that although the success achieved in suppressing
n o n u n i f o r m sliding (stick-slip vibration) enabled the determination of the
entire stationary friction-velocity curve, two crucial questions remained
unanswered. First, does the model based purely on the stationary friction
curve hold under conditions of stick-slip found using the base arrangement of
the tribometer? Second, can the stationary friction curve by itself explain the
successful suppression of stick-slip achieved using the tandem arrangement?
The answers to both these questions depend upon the outcome of an analysis
of the nonlinear dynamic behaviour of the base and the tandem versions of the
716 Savkoor
A model based on work in References [15] and [18] was recently proposed by
Meijaard and Savkoor [19]. It applies to the friction-speed curves such as
718 Savkoor
those in Figure 8.3.7c. For any sliding velocity Vs there are two terms that
contribute to the instantaneous coefficient of friction. The first term is that
due to an instantaneous response #i(Vs) that depends only on the current
sliding velocity, and the second is the internal state defined by a variable 0 that
reflects the past history of sliding motion. In nonuniform sliding, the state
variable 0 satisfies a first-order differential equation
For constant Vs, the state variable 0 approaches the stationary value #h(Vs)
asymptotically. The time constant in the sliding phase is: 1/(1/1:s + [Vsl/dk).
The model (Eq. 11) describes the rise in static friction (for Vs = 0) with the
time of static contact as portrayed in Figure 8.3.7a with a time constant of rs.
For large sliding velocities, the equation approximately describes the behavior
discovered by Rabinowicz with one state variable, that the instantaneous
value of friction is the mean of the friction-velocity function over a past slid
distance dh.
In nonstationary sliding, the instantaneous value of the friction force is
given by
The model contains two functions, #h and #i, and in addition two fixed
parameters, rs and dh, that have to be identified from experiments.
The modeling of the functional relation between friction, the nominal normal
pressure (contact force), and the relative motion relies essentially on
experimental identification of the relation of the dynamic behavior of simple
and well-defined mechanical systems such as a tribometer. The influence of
friction curves on the dynamics of sliding solids can be studied using a simple
tribometer that is represented by a one-degree-of-freedom system consisting
of a block with mass m restrained by a spring with rate k and a viscous damper
of rate c. As shown in Figure 8.3.8, a block rests on a rigid surface that is
pulled by some electromechanical device at a constant velocity V.
Although the driving velocity V of the tribometer is imposed, the device
cannot prescribe the relative sliding velocity V~ of the slider. It is given by
V~ = V - Yr
8.3 Models of Friction 719
The equation of motion for this system for the horizontal displacement x of
the body from the undeformed state of the horizontal spring is
m~ + cs + kx = #N (13)
In the nondimensional form the equation reads
+ 2~2 + x = N# (14)
Here the time scale is chosen as v/(m/K) and the length scale as the deflection
of the horizontal spring caused by the maximal static friction force, while
= (c/2)/v/(mK) is the relative damping.
The stability of the sliding motion for the one-degree-of-freedom
tribometer may be analyzed using Eq. 14 together with the friction model.
In the case of Coulomb friction (Fig. 8.3.4a), the stationary solution is
globally stable. Therefore, at constant normal load the model does not explain
the occurrence of stick-slip. The discontinuous static-to-kinetic friction
model of Figure 8.3.4b was treated Blok [20] in a brief study on the frictional
oscillation. He stated that stick-slip instability occurs if the tangential force
decreases with increasing speed of sliding and found that the stability of the
stationary sliding is governed by two dimensionless parameters:
vv~ c
D -- (#o - # k ) N and the relative damping ~ - 2x/-k-~ (15)
This section considers the influence of the shape of the friction-speed curve
on the stability of motion of a single degree of freedom sliding system shown
720 Savkoor
in Figure 8.3.8. Rewriting the equation of motion (Eq. 14) for this case:
= N I a ( V - 5c). For every prescribed (positive) driving
5c + 2~5c + x = N # ( V s )
velocity of the surface, there is a unique stationary solution given by
x = ~h(V). For convenience, taking the value N = 1 upon linearization of the
equation of motion (Eq. 14) in this solution yields the equation for small
perturbations,
~#k
~+ 2~+~-V-Ts(V) z ~ + k a c - 0 (16)
K- 2~ +~-V-Ts(v) (17)
Inserting Eq. 10 that defines the friction model for an elastomer and using
the parameters given in Eq. 17 it turns out that the stationary solution is
stable (uniform sliding motion) for V < 0 . 1 0 0 5 and for V > 3 7 . 8 4 . The
stationary solution is unstable for driving speeds in the interval
0 . 1 0 0 5 < V < 1 8 . 2 0 3 . The results of the numerical analysis of dynamic
behavior of the model assuming a purely s p e e d - d e p e n d e n t coefficient are
s u m m a r i z e d in Figure 8.3.9 (the velocity extremes and the period of the
limit cycles are shown). It is interesting to note that because
the third derivative of the friction function is positive at the low-velocity
boundary, the corresponding Hopf bifurcation is stable and a stable limit cycle
is found. The limit cycle grows rapidly in amplitude with increasing driving
velocities. At the u p p e r b o u n d a r y the third derivative is negative and an
unstable limit cycle originates. At V = 37.84, the two limit cycles annihilate
each other in a saddle-node bifurcation.
The maximal velocity in the limit cycle motion (almost horizontal line) is
approximately but not exactly equal to the drive velocity. The apparent
Normalised sliding
velocity extremes z ~** Normalised period
~.5i ..................... ? ~ - , ...............................................................................
m 2
**,, Stable limit cycle
1.0
0.5
t
- 0.5
1
- 1.5
t Drivin~ velocity V
r
--0
["
0.01 O.1 1 10 1O0
FIGURE 8.3.9 Velocityextremes, normalized with respect to driving speed V, and the period of
the limit cycles (divided by 2zc) for ~ = 0.01 [22]. Solid lines show stable branches, dashed lines
the unstable branches (the horizontal dash line is the unstable stationary solution). Period is
shown by dotted line.
722 Savkoor
"sticking" phase is not ideal because the actual sliding speed is either slightly
smaller than, or exactly equal to, or a little larger than the velocity of the
driven surface as found from the numerical results (not presented here). More
importantly, the force variations are large, and such variations do not decrease
sufficiently with increasing driving velocity.
a s + (2r + + ax + a0 = 0
(18)
A0 + (1/zs + V/dh)(#gAYr + A0) = 0
+ 20 > 0 (20)
It is the same as that which holds for the model in case A without a state
variable. Hence the stationary motion is always stable in the rising part of the
stationary #k(Vs) curve. However, an examination of the necessary condition
for stability, given by Eq. 19, reveals that stable stationary solutions are
possible for driving velocities even in the falling part of the stationary friction
curve. The characteristic dynamic behavior represented by bifurcation and
limit cycles is presented in Figure 8.3.10. The Hopf bifurcation occurs at
V = 0.1973 and V = 17.966. There is a saddle-node bifurcation for the limit
cycle for V = 24.037. It is interesting to note that the stationary sliding
motion is stable in the velocity range (0.1005< V <0.1973) where friction
decreases with increasing velocity and where (#~ + 2~)< 0.
8.3 Models of Friction 723
FIGURE 8.3.10 Velocityextremes and period of the limit cycle as a function of the sliding
surface velocity for the friction model with a state variable [22]. Drawn lines denote extremes in
stable branches, the horizontal dashed line is for the unstable stationary solution, the curved
dashed line shows the extremes in the unstable branch, and the dotted line denotes the period.
Comparison of the results shown in Figures 8.3.9 and 8.3.10 shows that stable
stationary sliding for case B is possible over a significantly wider range of
velocity than that in case A. The nonstationary behavior of friction has a
stabilizing influence on the dynamics of the tribometer system. The variation
of sliding velocity in case B is considerably smaller, especially with respect to
the negative velocity. Figure 8.3.11 shows the variation of friction force during
one period of the limit cycle at the relatively high driving speed V -- 15. The
most striking difference between the predicted behavior with the two models
becomes apparent from the magnitude of variation of the friction force for the
larger driving velocities.
In particular, as the driving speed increases, the variation of the friction
force displayed by the model including the state variable (case B) becomes
significantly smaller, which is in agreement with the experimentally observed
trend shown in Figure 8.2.6a. This clear trend is not predicted by the model,
assuming a purely velocity-dependent friction (case A). These results lead to
the conclusion that the stationary friction-velocity relation by itself is
insufficient for describing nonstationary sliding motion such as stick-slip and
that the friction model must include the state dependence of friction such as
724 Savkoor
FIGURE 8.3.11 Comparisonof the sliding velocity and friction force predicted by the two
friction models for the driving velocity V - 15. The results for the purely velocity-dependent
friction (case A) are shown by dashed lines and those for the model including an internal state
variable (case B) by drawn lines [22].
that in Eqs. 11 and 12. The present analysis illustrates the application of
bifurcation and stick-slip behavior for identification of the friction model.
It is worth noting that the frictional vibration and stick-slip that occur in
sliding may be influenced by the occurrence of normal vibration. Most
engineers are aware of the fact that in many practical situations friction
between contacting components is generally reduced by the normal vibration
of such components. As pointed out by Blok, the decay of frictional force may
be due to the falling # as discussed before or to a decrease in the normal force
with increasing velocity, but # remains constant as in the Coulomb model.
Among others, Tolstoi [23] and Oden and Martins [14] have stressed the
importance of normal vibrations in friction. Tolstoi suggested a physical
mechanism based on the adhesion theory of friction that leads to a coupling of
normal motion and tangential motion. However, while such a coupling
mechanism is certainly active in the contact of viscoelastic solid materials, it
may not necessarily be the principal source of frictional vibration in general,
especially at a very low speed of sliding. Clearly a sliding surface is commonly
subjected to some significant excitation in the normal direction because of the
dynamics intrinsic to the mechanical system of machine components and
because of the inevitable roughness of surface. Additionally, there is usually
8.3 Models of Friction 725
some significant coupling between the normal and tangential elastic fields;
normal pressure affects the tangential displacement and vice versa.
Oden and Martins characterize the interface response of a multiple-asperity
contact for normal deformation (separation) by a nonlinear spring-damper
system. The normal stress an is related to the normal deformation Wn as
given by
an - - - - ( C n W m" q- bnwl"w) (21)
The constants in the equations, cn, b,,, mn, and ln, for the normal and G, me for
the tangential deformation are determined experimentally. The authors
pointed out that these representations do not always agree with the
experimental data for static contacts. The equations are used in conjunction
with a two-degree-of-freedom mechanical system (tribometer) to study the
stick-slip motion induced by normal vibration of a sliding block on a plane. It
is suggested that the high sensitivity of the frictional force to normal
separation couples the normal and the tangential vibration and may actually
cause the intrinsically Coulomb friction to manifest itself as a decreasing
friction-velociy relation at low velocities. Furthermore, these authors studied
elastodynamic problems of sliding friction for the Coulomb model and
addressed the issue of computational difficulties arising from the Coulomb
model while crossing zero sliding velocity.
The local model of Coulomb friction applies at any point inside the contact
(C) (see Fig. 8.3.12). It determines whether or not the local shear traction
(~x, l:y) due to friction is sufficiently large to initiate sliding, depending upon
the local normal pressure p and the coefficient of friction #. At a point in the
contact interface where z ___ #p, static friction (frequently referred to as
adhesion) prevents relative motion of surface points in contact (local slip). If
slip occurs at any contact point, then the local shear traction equals 9 - #p.
The model rules imply that the distribution of normal pressure has a strong
FIGURE 8.3.12 Left: normal pressure and shear traction inside the contact (C).
Right: components of traction and slip in a point inside the contact (C).
8.3 Models of Friction 727
influence on the relative motion of points in contact. The model also requires
that at any contact point the traction and slip vectors are collinear and
oppositely directed. Generally, in the case of rolling and sliding contact, the
local sliding motion is expressed in terms of relative velocity (Vsx, Vsy).
If (Vsx, Vsy) -- 0 ~ (T,2 + z2) 1/2 </~p,
I
- / §
The size and shape of the contact area (C), the normal approach, and the
normal pressure p due to normal load P can be determined from the
knowledge of the geometry of the undeformed solids and their bulk material
properties. The solid materials respond to loading by elastic, plastic, or
viscoelastic deformation, depending upon the load and their properties. In the
following, only elastic response of solids will be considered. The analysis of
contact under purely normal load involves the solution of a mixed boundary
value problem of continua using well-established methods of contact
mechanics. Following Dundurs [26], the nature of contact between elastic
solids depending upon the undeformed shape of the solids may be classified
as advancing or receding, depending upon how the contact evolves with
increasing load. The contact is of the "advancing type" if an increase in normal
load leads an enlarged contact such that it includes new surface points of the
solids in addition to those already existing inside the initial contact. The
Hertzian contact is a typical example of this type of contact, which is both
common and technically important. Conversely, if increasing load does not
lead to a growing contact area with additional surface points, the contact is
classified as the "receding type." The receding contact occurs, for example,
when a rigid punch with a fiat-face and constant cross section indents a
728 Savkoor
semi-infinite elastic solid. The size and shape of the contact area are prescribed
by the cross section of the punch, irrespective of the imposed normal load.
When solids of dissimilar materials are subjected to a purely normal load, the
presence of friction in the contact will produce radially symmetric shear
traction, possibly causing slipping in some part of the contact.
The geometric and elastic properties of the two solids are combined into two
constants, an equivalent radius R* and an equivalent elastic modulus E*.
1
=
1
}
1
and
1
=
l-v~ }
l-v~ (25)
R* R1 R2 E* E1 E2
The distribution of normal pressure in the contact area has an elliptical form
p(r)
_ 3P
2~a2 ( 1-
a2j
(26)
FIGURE 8.3.13 Left: pure normal load (Hertz). Centre: tangential force applied to a Hertzian
contact without slip. Right: partial slip caused by a tangential force applied to a Hertz contact with
finite friction.
730 Savkoor
only for very small normal loads. Similarly, the effect of surface adhesion on
the normal contact, which is discussed in the section on fracture mechanics
models, is significant under very light loads only.
The effects of friction in the contact of deformable solids are significant when
an additional tangential force is applied to the normally loaded bodies at
points remote from the contact area. Of special interest is the role of friction
in the transition from a static to a sliding contact. When solids are subjected
to both normal and tangential forces, the distribution of normal pressure and
shear traction in the contact area of solids is nonuniform and the two profiles
are generally dissimilar. In the case of deformable bodies, the local normal
pressure and shear traction are conceived as the normal and shear loads at
each point in the area of contact. The aforementioned interpretation of
traction as a local loading prompts the formulation of the local model of
Coulomb friction for the contact between deformable solids. In a manner
analogous to the global model, the ratio of the shear traction z and the normal
traction p at any point inside the contact area determines whether or not
sliding can occur in that point.
The result of the linear elastic analysis for the shear traction ~ and the shift c~
using the above boundary conditions is given by Eq. 27 below and is
8.3 Models of Friction 731
T2
& - 8---a where 2 = [(2 - Vl)/G1 + (2 - v2)/G2]
(27)
and r(r) - ~ ( aT 2 . r 2) -1/2," r < a
The results found by Cattaneo and Mindlin for the circular locked region of
radius c, and the shear traction both in the locked (r < c) and the annular slip
region (C < r < a), read
1/3
a- 7P
and (28)
3/~P /2
- -
3#N
2tea2(1 - r2/a 2) 1/2 in c K r K a
- -
732 Savkoor
The expressions for tangential shift c~ and the tangential compliance are
c~ 32#N{1-(1-T) 2/3} d~ 2( Ty 1/3
-- 8a ~ and dT=--4a 1 - ~ - ~ / (29)
] (30)
FIGURE 8.3.14 Shear traction zl (for the initial tangential load T1) and z2 following unloading
to T2 ( < T1).
(31)
lOa ~-P - -
734 Savkoor
If solids are assumed to be rigid, one obtains a "point" or a "line" contact that
results in the ideal situation of "pure rolling" of solids. However, pure rolling
does not occur in the rolling of deformable solids where the size of the contact
is finite. "Free rolling" along a straight path of wheels (deformable solids) is
the closest approximation to the ideal situation of pure rolling. When rolling
is with a constant speed along a straight path, the resistance to rolling is the
"roiling friction." Energy lost in the cyclic inelastic deformation of materials
("hysteresis") is the dominant mechanism of roiling friction of free-rolling
solids. Free rolling is accompanied by a minute amount of sliding in some
small pockets inside the contact, but the resultant tangential force contributed
by the almost (antisymmetric) self-equilibrating shear traction within the
contact to free rolling is relatively insignificant. The viscoelastic normal
deformation of tire carcass, tread, and sidewalls results in a distinctly
asymmetric normal pressure distribution within the contact (Fig. 8.3.16). The
resultant normal reaction shifts forward in the direction of rolling motion,
which is equivalent to a moment resisting rolling. The free-rolling motion is
sustained by a minimal tangential force (driven wheel shown in Fig. 8.3.16)
or, in the case of a driving wheel, by a minimal torque applied to the
driving axle.
8.3 Models of Friction 735
FIGURE 8.3.16 Rolling resistance of a wheel (tire) in stationary, free straight rolling on
a fiat road.
The relative rigid body motion between tWO solids making contact may
involve both translation and rotation, each with three components resolved
736 Savkoor
along the normal and tangent to the plane of contact. In most cases of interest,
the normal component of the relative translation is taken to be zero (constant
normal load and deformation). In addition, one of the two components of
rotation in the tangent plane that gives rise to "rolling" is taken as zero
(rolling in one direction). This leaves the following components of relative
motion: two components of relative translation (longitudinal and lateral) and
the two rotational components. One of the rotation components is the rolling
in the plane of the wheel, and the other rotation normal to the contact plane is
termed the "spin." The components of relative motion of interest are shown in
Figure 8.3.16, where rolling takes place about the y-axis.
The relative rigid body motion is generally expressed as deviation from the
state of free rolling. A convenient measure of this deviation normalized with
respect to the rolling velocity Vr is the "wheel slip" or "overall rigid body
slip," usually referred to simply as "slip" ("creep ratio" in railway
vehicle terminology). In the case of railway wheels or automobile tires,
the countersolid (rail or road) in contact is at rest. In applications for
traction, the emphasis is usually on describing the functional relation
between components of resultant contact force (and moments) and the
corresponding slip or creep ratio. The relation is established at a constant
speed of rolling (the rolling velocity is taken as the linear velocity
of the wheel).
The transmission of tangential forces (or a moment) through the rolling
contact of deformable solids is inevitably accompanied by partial slipping.
The contact area is divided into regions of adhesion (no slip or stick) and the
remaining regions of slip. The division is based on the local Coulomb friction
model of Eq. 23, with #k = #0- The no-slip region generally begins at the
leading edge (boundary) of contact and ends where shear traction builds up to
a level that cannot be sustained by the available static friction. The shear
traction 0:x, l:y) satisfies Eq. 22, connecting it with the local sliding velocity
(Vsx, Vsy) according to the local Coulomb friction model.
With increasing tangential force, the region of slip expands at the
expense of the region of adhesion, and this growth continues with
increasing force until the entire contact begins to slide. The determination
of the extent and location of the slip region and the shear traction in the
contact is again a mixed boundary value problem in the mechanics of rolling
contact. The complexity of the solution directly depends upon that of the
friction model used (# as a function of the slip). Most rolling contact
problems in the open literature are solved by assuming the local Coulomb
friction model.
The kinematic input variables for the rolling and slipping motion
of the wheel and the contact forces and moments of interest are presented
in Figure 8.3.17.
8.3 Models of Friction 737
FIGURE 8.3.17 The wheel-slip input and output of contact forces and moments for rolling
with slip.
The longitudinal slip ex, the lateral slip ey, and the rotational slip or "spin" q5
are defined by
Ou) Ou
Vsx(X, y) - Vr ~, -- 4)y + ~ -- -Ot
(34)
( O~) Ov
W sy ( X , y ) - - Mr 8 y Jr- ~) x -[- -~x c~t
displacement (u, v) can be expressed in terms of shear traction (Zx, Zy) with
the aid of the surface influence functions
For the steel-on-steel contact (railway wheel on rail), the classical solutions
for a semi-infinite elastic solid subjected to point load on its surface is taken as
the influence functions for the contact problem [25]. No such functions are
available in the case of pneumatic tires; therefore, and in view of the
complexity of its construction, the material properties, and the geometrical
nonlinearity, approximate structural models that define the influence function
are developed.
Even with the relative simplicity of the Coulomb model, the effort towards
a solution of the aforementioned equations is not trivial. It involves a
numerically intensive process to determine the regions of adhesion and slip
according to the local Coulomb model. Efficient numerical techniques
developed recently are based on variation principles; these methods enable
direct determination of the adhesion and slip regions.
The solution for tractions can be integrated to yield the resultant forces and
moments. The three more important ones for the longitudinal and lateral
forces and the aligning torque (or spin moment) are
The other two components are the overturning moment and the
rolling moment:
The technically important results for the overall behavior of rolling and
slipping wheels for constant normal load and constant rolling velocity may be
expressed formally in terms of a function (q):
{Fx, Fy, Mx} = ~(~x, ~y, c~;V) (37)
The typical trends of the longitudinal force-slip relation predicted by the
Coulomb friction model and those from measurements under practical
conditions are compared in Figure 8.3.18 (right). The differences become
pronounced in the region of large slip where the frictional behavior deviates
8.3 Models of Friction 739
FIGURE 8.3.18 Left: transmission of tangential forces in stationary rolling (V, co, #, and s are
constants) with increasing longitudinal slip. Right: Comparison between typical traction curve
from measurement and that according to Coulomb friction. The regions of adhesion and slip,
the latter, starting from the trailing edge of the contact, spreads with increasing Fx toward
the leading edge.
significantly from the simple Coulomb model. The slope of the traction-slip
curve at the origin where the slip region tends to zero is known as the slip
stiffness or creepage coefficient. For steel-on-steel contact of the Hertzian type
(railway wheel on rail), the slope can be determined exactly for any slip
mode. The slope is known after Kalker's work [31] as Kalker creep
coefficients. For tire-on-road contact, such results can be obtained either
through an elaborate finite element analysis or empirically from experiments
on full-scale tires.
Application and validity: The essential simplicity of the local version of the
Coulomb model has facilitated analysis of technically important contact
problems of complex mechanical systems. The local Coulomb friction model
is extensively used in the analysis of contact forces, slip, energy dissipation
(damping), and wear of solids in contact in static, oscillatory (contact
damping in joints), and roiling (wheels) situations.
The local Coulomb model proves highly effective in applications where
mainly the overall (or average) behavior of solids in contact (resultant forces
and moments versus slip) is of interest and experimental data of the actual
behavior are available. The predicted behavior can be made to fit the actual
experimental data by selecting an appropriate value for the coefficient of
friction #0 (#h = #0). However, the detailed behavior, such as the size
and location of the slip region and the local sliding velocity, which affect wear
and the temperature distribution in the contact, is not reflected correctly
740 Savkoor
because the friction model does not take into account the actual pointwise
variation of p.
fi--~ 1- (
sgn 1-Y-~-sgn(~)
#o
)
Putting i -- 1 and writing ~ - Vs, the equation may be cast into
fi - ~ ( Vs - # lVS
........ I
a) Global Coulomb b) Dahl model
FT
I 9 9
i
........................... i .......................... 8
. . . . . . ~176
...... ~176176176176
..... i| .... ~176176176176176176
~176176
I
c) Stiction d) Smoothed stiction
FIGURE 8.3.19 Hysteresis behavior of Coulomb and stiction models (a and c) and their
smoothed versions (b and d).
742 Savkoor
The Dahl model has been developed as a hysteresis operator and has been
generalized by Bliman and Sorine [36], especially for dealing with control of
mechanical systems. The Coulomb model without and with stiction and the
corresponding smoothed versions are depicted in Figure 8.3.19. Canudas de
Wit [37] has also studied the Dahl model in the context of large-scale
mechanical systems. Bliman and Sorine proposed an extension of the Dahl
model to a second-order differential equation to consider the (Stribeck form)
velocity dependence of friction.
and high friction of surfaces, can be misleading because under dry conditions
friction generally decreases with increasing surface roughness. Generally, the
geometrically smooth and chemically clean surfaces are those that exhibit
very high friction under dry operating conditions. In lubricated contacts,
where smooth surfaces tend to separate normally due to the intrusion of thin
hydrodynamic films, the surface roughness can prevent the formation of such
films and thereby enhances friction by promoting direct contact between
surfaces. Surface roughness plays an important role in dry friction, but its
role is much more subtle and indirect than merely that of obstructing
relative motion.
FIGURE 8.3.20 Contact between solid surfaces covered with asperity and films of oxides
and contaminants.
744 Savkoor
O- F ~-z 9 (39)
The superscript star indicates the combined quantity for the two solids and
their surfaces. The two constants E*,/~* are the equivalent modulus and radius
of asperity tips, and a* denotes the equivalent standard deviation of the peak
height of asperities. Since a* and/~* are related to the average slope of an
asperity, it implies that the average asperity slope governs the transition from
elastic to plastic contact.
asperityheights
FIGURE 8.3.21 Asperitymodel of surface topography (Greenwood-Williamson).
8.3 Models of Friction 745
running-in process, whereas with some other materials running in may result
in brittle fracture of some of the tall asperities. Generally, the repetitive
contact involving loading and unloading cycles results in modification of
surface profiles and, in the case of metals, in workhardening of surfaces. Both
these effects imply that, after running in, the surface asperities of most solid
materials (including metals) respond to any subsequent loading mainly by
elastic deformation (and viscoelastic deformation in the case of polymers).
The true contact at or near the rounded tips of surface asperities may be
visualised as a Hertzian microcontact (see Fig. 8.3.20). Assuming linear elastic
deformation and the Hertzian formula to apply to an asperity contact, the size
of any microcontact is proportional to the two-thirds power of the normal
load carried by an asperity tip. The latter quantity is represented by the
"smoothed-out" nominal pressure p that would result if the surfaces of solids
were assumed to be ideally smooth. Because of the statistical dispersion of
asperity heights, an increase in normal load (nominal pressure) brings an
increasing number (roughly in proportion to the load) of asperity tips into
contact. Although a single asperity contact grows in a Hertzian manner, the
total area of true contact, At, is
Under light load (the tail of the Gaussian distribution approximately tending
to an exponential distribution), the mean value of the area of true contact of
an asperity remains approximately constant. The result is that the true area is
nearly proportional to the normal load (n ~ 1). The same relation is obtained
if the loading of asperities should cause plastic instead of elastic deformation
of asperities, assuming that the plastic yielding is characterized by a constant
parameter value such as the hardness of the softer metal. The model explains
why the true area of contact is nearly proportional to the normal load,
irrespective of the mode of deformation of asperities.
Since both normal and tangential forces are transmitted across the true
contact, the true (real) area plays an important role in modeling friction. The
distinction between the true and the nominal areas of contact is essential for
understanding the physical basis of how the properties of solids affect contact
and friction.
deformation of near surface material is credited to Bowden and Tabor [2, 3].
They argued that the proximity of atoms and molecules of solids that is
responsible for cohesion of any single solid should act similarly to bring about
adhesion between atoms and molecules of different solids. The interaction is
mainly concentrated in the region where the contact is intimate between two
distinct solids. However, they considered the interaction of surface asperity on
the microscopic scale of true contact as the scale relevant for modeling both
adhesion and the process of friction between real-world solids. Their so-called
adhesion theory of friction has been generally accepted as a sound qualitative
explanation of the major mechanism of friction.
The Bowden and Tabor theory envisages dry friction to result from two
mechanisms. The primary one is brought about by adhesion between surfaces
in the true area of contact of solids, and the secondary source is the inelastic
deformation while the asperities plough across the material in regions
surrounding the true contact. However, the contribution of "ploughing" to
friction strongly depends on that due to adhesion. Friction by pure ploughing
can occur when adhesion is absent. Ploughing without adhesion involves
deformation of a relatively small volume of material. Even if the deformation
should occur in a largely irreversible manner, it would account for p of utmost
0.15 corresponding to the average slope of asperity of engineering surfaces.
For most solid materials, the contribution due to ploughing would be still
smaller. Adhesion significantly enhances the contribution of the ploughing
component of friction.
The importance of the true contact is linked to the adhesion mechanism
because forces between atoms and molecules of the solid surfaces have a
relatively short range of action. This interaction between surfaces over the rest
of the nominal contact region is insignificant because of their larger
separation. Adhesion between surfaces of solids in the true contact area acts
as a joint or weld that restrains relative motion between the surfaces of solids.
The restraining force is the friction, and hence the limiting force of friction
depends ultimately on the strength of the adhesive joint or "junction." In
essence, the theory considers the force of friction to depend on the true area of
contact as well as on the strength of the individual junctions. The presence
of surface films generally tends to reduce adhesion, leading to the formation
of weak junctions. The low shear resistance of junctions formed between
surface films explains why friction coefficients observed in ordinary atmo-
spheric conditions rarely exceed a value of unity.
Assuming that the joint separates or fractures along or in the vicinity of the
area of true contact, the force of friction, Ft may be expressed in the form
Ft -- Arzf (41)
8.3 Models of Friction 747
The area of true contact Ar and the ultimate fracture strength in shear zf are
the two essential variables that determine friction. Irrespective of the mode of
deformation of asperities, if n ~ 1:
FT
Ar c< P yields 12- P cx: "cf (42)
Assuming that l:f remains constant (a property of either one of the materials or
the interface), this rudimentary analysis explains the physical reason behind
the Coulomb friction model, which postulates # being independent of P. More
generally, for values of n between 2/3 and 1:
FT pn-1 (43)
#-~ oc T,s
Assuming again a constant ZS, this gives # oc pk where p is the nominal contact
pressure and k = n - 1 varies between - 1 / 3 and zero, as found generally from
friction experiments.
If the joint fractures along a path that cuts through the subsurface layer
within the bulk material, resulting in wear, the value of zf will be close to the
shear strength of a thin subsurface layer of the solid material. The basic
structure of this model has been refined and extended, amongst others, by
Bowden and Tabor. First, the extended model takes into account the criterion
for plastic deformation under the combined influence of the normal pressure
and the shear stress. Second, the model considers the effect of contaminating
surface films in reducing the shear strength of the adhesive joint.
The contact between freshly prepared metallic specimens generally causes
plastic deformation of asperities because of the intense pressure in the area of
true contact. The plastic deformation determines in turn the size of the true
contact Ar :Ar = P/H, where H is the hardness of the softer of the two
metallic solids. Hence, the area of true contact Ar increases almost in
proportion with the normal load P. Assuming Ar = P/H yields
12 = FT/P = z.f/H, and this gives for many metals an estimate of 12 ~ 0.2
independent of the normal load as in the Coulomb model, but this estimated
value is much lower than that observed in experiments. Bowden and Tabor
later extended this rudimentary calculation by including the effect of shear
traction on the plastic deformation of asperity.
Under the combined action of pressure and shear traction, plastic flow is
predominantly in the direction of the normal. It leads to an increase in the
748 Savkoor
p2 if_ or _ p2 (44)
with
P'c s
Ar = P/p; T = Arz, s = e ( ' c s / p ) = -+ ~ ~ (p2 _ ~gs2) 1/2 (45)
(192 -- ~'s2) 1/2
Large growth of junction occurs with clean and soft metals in vacuum-
producing values of # > 10. In certain experiments of friction of metals such
as indium and platinum, the results suggest a value of a = 12, but the value
-- 3 is found appropriate with gold, silver, copper, and platinum.
However, the value found now is too large compared to the coefficient of
friction of the order of unity found in air. In the ordinary environment,
shearing of relatively weak surface films of oxides or contaminants may be
responsible for early termination of the junction growth. Consequently, the
values of # for metals rarely exceed unity in the ordinary atmospheric
environment. The new extension of the Bowden and Tabor theory offers a
reasonable explanation based on the relative weakness of the adhesive joint in
comparison with the inherent shear strength of both the solid materials. The
shear strength r,f, in this case is the ultimate strength of a thin layer of
interfacial material in adhesive failure. Amongst others, Briscoe and Tabor
carried out experiments on thin films of polymers (from a few nanometers to a
micrometer thick) to determine the influence of normal pressure p on the
shear strength r,f.
These investigations suggest that the shear strength zf increases linearly
with increasing normal pressure, resembling the bulk behavior of polymers. It
is given by
'~S = "~SO+ ~P (46)
where ~:SOand ~ are empirically determined constants, ~SObeing considerably
smaller than the corresponding value for the bulk polymer and the values of
being in the range of 0.08 to 0.57. The lowest values apply to PTFE films, and
the highest values are obtained with PVC (polyvinylchloride) films.
Considering the pressure dependence of shear strength Ft = A , ~ f =
Ar('Cfo +" ap) and assuming P ,.~ A r p ,
tx - F t l P ~ "cS--9-~+ o~ (47)
P
8.3 Models of Friction 749
For very large pressure ~---+ ~ and the pressure dependence vanishes
resulting, in Coulomb-like behavior.
Validity of the model: The basis of the theory is the adhesion between
surface atoms and molecules of the contacting solids that bonds the solids and
resists external forces applied to separate the bodies. It explains friction as the
tangential force resisting the rupture of the adhesive bonds between surfaces.
The theory has had a testing time because under ordinary conditions there is
no obvious evidence of any tangible resistance offered by the postulated
adhesive bonding to normal separation of solids in contact. The paradox has
been resolved more recently by analyzing the fracture mechanics of an
adhesive joint by normal separation. The other major problem arises from the
rudimentary nature of deformation analysis, especially the fracture criterion
used to model the strength of the adhesive joint. Some progress made in
addressing these two problems is described briefly in the following section.
Notwithstanding the oversimplified nature of analysis, the basic qualitative
conclusions of this theory have been widely accepted in the field of tribology.
The global energy balance equation, including a surface energy term in the
spirit of the Griffith theory of brittle fracture, has been discussed thoroughly
by Rice [42]. Applying the laws of thermodynamics to the process of
propagation of a Griffith crack in a solid, Rice [43] stated the basic restrictions
that must hold irrespective of the specific structural details on an atomic scale.
The entropy production rate A is
1
A - T /(G - ~)~ ds (48)
where G is the elastic energy release rate or the generalized force due to the
stress field acting on the crack, ~ the specific work of adhesion (in an inert
environment or vacuum), and g the length of the crack (the dot to denote
time derivative).
The second law requirement of non-negative entropy production is
The equality applies only when the process is energetically reversible. This
assumption is implicit in the use of the reversible work ~ in the JKRS
equations. In a reactive environment, the expression of surface energy has to
be modified [43]. The JKRS energy balance approach was utilized to
investigate the influence of adhesion on the Hertzian contact between
spherical surfaces of macroscopic solids with ideally smooth surfaces. The
approach has also been extended to investigate the influence of adhesion
between rough surfaces using a Greenwood-Williamson rough surface model
of micro-Hertzian contact of individual asperities.
= (50)
8.3 Models of Friction 751
1 1/2 r2/a2)1/2
P(r) -- 2rca 2 (3P1 (1 - r2/a 2) - 6 x T K a 3 (1 - } (52)
KI- - (53)
FIGURE 8.3.22 Influenceof adhesion on the surface contour of a solid and the normal pressure
in the "larger than Hertzian" contact area with radius al. A region near the contact boundary bears
tensile traction.
752 Savkoor
some influence on the strength of the interface through some mechanism such
as compaction of the boundary layer.
simultaneously and contribute jointly to the energy release rate, the actual
crack growth is supposed to take place by the opening mode only. The
necessity of invoking some assumption regarding the prospective path of
crack growth arises because the specific mode of fracture cannot be
determined from the energy balance criterion alone.
The result predicted by this model in the form of Eq. 54 is in qualitative
agreement with experiments with glass on rubber described in Reference [44]
and the experimental observations of Barquins [45] for similar materials. In
friction experiments of Homola et al. [46] on mica, there was no observable
effect of tangential force on the size of the contact area. Surprisingly, the JKRS
adhesive contact appears to persist even under negative (tensile) normal load.
According to Eq. 53, a real solution requires that T is smaller than a limit
force To given by
4
To -- 4- (27~RPo4- 372~2R2)1/2 (56)
At the point T - To, the system attains a state of neutral equilibrium. The
equilibrium becomes unstable for higher values of T because the energy
release rate exceeds the rate of energy absorption by the surface. The force To
is the peeling limit of static friction. It is of interest to note that the peeling
limit force To can be significant because it does depend upon the normal load
P0. Consequently, the tangential force, even in this early phase of static
friction, is already much larger than the pull-force in normal adhesion.
For T ) T o , there can be no equilibrium and the authors came to the
conclusion that the instability will cause the size of the contact to decrease
rapidly by peeling unto its Hertzian size corresponding to the normal load.
The last conclusion has not been verified experimentally for elastomers.
8.3.15 M O D E L S B A S E D ON FRICTION ON
THE ATOMIC SCALE
More recently, mainly physicists have taken lively interest in modeling friction
on the nanoscale of atoms, supported by experimental work on clean and
smooth surfaces using specialized apparatus and nearly ideally defined
geometry and materials of the test specimen. The foremost aim is to study the
nature of contact and friction under ideal and well-defined conditions by
removing much of the complexity arising from roughness and contamination
of practical surfaces. Various hypotheses have been put forward based on
atomic interactions where the primary dissipation of mechanism is explained
by the production of phonons. Computational models to simulate atomic
interactions are made, and the simulation of interactions is based on the
equations of molecular dynamics described by Landman et al. [50]. The
models have successfully predicted the influence and structural behavior of
thin and well-defined liquid films squeezed between ideal solid substrates.
However, such simulations are highly computation intensive, and it remains
to be seen how long it takes before issues of adhesion and friction of practical
surfaces can be tackled with this approach.
There is yet no unified quantitative theory that can reliably predict friction
from the knowledge of all measurable physical variables that are deemed to
govern friction in any specific situation. The presence of several kinds and
variable amounts of ill-defined foreign materials (contaminants) in the
interfacial region makes it virtually impossible to derive quantitative estimates
of the absolute magnitude of friction from basic physical properties of solids.
For engineering calculations the interfacial frictional properties are generally
8.3 Models of Friction 75 7
1. the magnitude of the static friction and its dependency on the time of
static contact;
2. the variation of the stationary value of kinetic friction with sliding
velocity in uniform sliding (without stick-slip);
3. the influence of interfacial temperature on the magnitudes of static and
kinetic friction;
4. the dependence of the magnitudes of static and kinetic friction on the
normal pressure;
5. the transient nature of friction in nonstationary sliding motion that
includes at least one hidden state variable.
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43. Rice, J. R. (1978). Thermodynamics of the quasi-static growth of Griffith cracks.J. Mech. Phys.
Solids 26: 61-78.
44. Savkoor, A. R., and Briggs, G. A. D. (1977). The effect of tangential force on the contact of
elastic solids in adhesion. Proc. Roy. Soc. London A356: 103.
45. Barquins, M. (1987). Adherence, frottement et usure des elastomeres. Kautschuk/Gummi
Kunstoffe 40 (5): 410-438.
46. Homola, A. M., Israelachvili, J. N., McGuiggan, P. M., and Gee, M. L. (1990). Fundamental
experimental studies in tribology: The transition from "interfacial" friction of undamaged
molecularly smooth surfaces to "normal" friction with wear. Wear 126: 65-83.
47. Hutchinson, J. W. (1990). Mixed mode fracture mechanics of interfaces, in Metal-Ceramic
Interfaces, Acta Scripta Metallurgica, pp. 295-306, Pergamon Press.
48. Johnson, K. L. (1996). Continuum mechanics modeling of adhesion and friction. Am Chem.
Soc., Langmuir 12: 4510-4513.
49. Savkoor, A. R. (1992). Models of friction based on contact and fracture mechanics, in
Fundamentals of Friction Macroscopic and Microscopic Processes, pp. 111-133, Singer, I. U, and
Pollock, H. M., eds., NATO ASI Series E. Dordrecht: Kluwer Academic Press.
50. Landman, U., Luedtke, W. D., and Ringer, E.M. (1992). Molecular dynamics simulations of
adhesive contact formation and friction, in Fundamentals of Friction: Macroscopic and
Microscopic Processes, pp. 463-505, Singer, I. L., and Pollock, H. M., eds., NATO ASI Series E.
Dordrecht: Kluwer Academic Press.
SECTION 8.4
Friction in
Lubricated Contacts
JEAN FRI~NE1 and TRAIAN CICONE2
1Laboratoire de M~canique des Solides, Universit~ de Poitiers, France
2Dept. of Machine Elements and Tribology, Polytechnic University of Bucharest, Romania
Friction is the resistance to motion that occurs when one body slides
over another. The definition can be extended to the motion of a solid
body in a fluid. The resistive force acting in the opposite direction of the
relative motion is known as the friction force. The friction force has two
forms: the force required to initiate sliding, known as the static friction
force, and the force necessary to maintain the sliding, called the kinetic
friction force.
In 1902, R. Stribeck [1] presented experimental results on friction in
plain and rolling-element bearings. His results were summarized on curves,
which show the variation of friction versus relative speed. These curves
are very general and can be used to present the different phenomena
that occur in lubricated contacts. Figure 8.4.1 shows the variation of
friction versus surface velocity for a plain journal bearing. Similar results
can be presented for any other type of conformal contact like bearings
(i.e., plain or tilting pad thrust bearings and journal bearings). The
Stribeck's curve can be also plotted for a lubricated nonconformal contact
like that in gears, cams, and rolling-element bearings (i.e., ball and
roller bearings).
The original Stribeck's curve was only a small part of the curve given in
Figure 8.4.1. This figure shows that different regimes of lubrication can occur
in a lubricated sliding contact, depending on the relative speed. These regimes
also depend on the pressures occurring in the lubricating film. For conformal
contacts (distributed contacts with low contact pressure), four different
regimes of lubrication can be put in evidence. In the case of nonconformal
contacts (concentrated contacts with high contact pressure), regime IV is
impossible to be found. Table 8.4.1 shows the different lubrication regimes
that can be found in lubricated contacts. Generally, the transition from one
regime to another cannot be precisely defined. These regimes will be
successively described in following text.
Notations
q= - ............. L I D = 0. 25 I
- bearing diameter, D.
- L/D=I /!'
...... LID = O. 5 ]|
e
L/D= 2 - eccentricity ratio, e - - - ;
Id
i|
60 _ ..____.. L / D = = <
C
cr e where, e is the eccentricity of the
40 Ii
'e
/ -
I ,"
I, ~
._r "
2O ~ .
.~
0 _ I , [ w
0 0,5 1
eccentricity ratio, e
co (3)
f - RW
Since the applied load, W, is almost zero and the friction torque, Ca, is
not equal to zero, the friction coefficient, f, tends to infinite.
These two examples illustrate that the friction coefficient should not be used
for hydrostatic and for hydrodynamic lubrication.
For high-pressure films (i.e., for mean pressure from 2.108 up to
3.109 Pa), both the surface elastic displacements and the lubricant viscosity
variation with the pressure should be taken into account. The viscosity
increase with pressure (called the piezoviscous effect) can be as high as 50
times the viscosity at atmospheric pressure. On the other hand, the elastic
deformations of the surfaces, even small, can be two or three times the
minimum film thickness, so that cannot be neglected. Similar effects appear in
high compliant conformal contacts, even at medium contact pressures (for
example, in connecting-rod bearings). This regime is called elastohydro-
dynamic (EHD) lubrication. Because of the complexity of the phenomena,
there is no simple equation to calculate friction. Usually frictional effects are
defined in terms of traction coefficients and are given in graphical forms.
Some typical traction curves for the roller-bearing case are presented in
Figure 8.4.4.
Regime II corresponds to mixed lubrication in which several mechanisms
act simultaneously. This regime is a transition regime between boundary
lubrication and hydrodynamic lubrication for low-pressure films or between
extreme pressure lubrication and elastohydrodynamic lubrication for high-
pressure films. In these cases, by viscous effect, surface motion carries on the
lubricant into the contact film to generate hydrodynamic or elastohydrody-
namic pressure, which tends to separate the contact surfaces. Because of
waviness and roughness effects, part of the contact is fluid film lubrication
and part of the contact is still in the boundary lubrication regime or the
extreme pressure lubrication regime (Fig. 8.4.5). As the friction for full fluid
film lubrication is smaller than that corresponding to boundary or extreme
pressure lubrication, the overall friction decreases as the hydrodynamic or
elastohydrodynamic effects increase.
Regime IV is characterized by superlaminar flow in hydrodynamic
lubrication. This regime occurs for high-relative-speeds, low-viscosity
lubricants or very large dimensions.
8.4 F r i c t i o n in L u b r i c a t e d C o n t a c t s 765
1"5'i I i ,'- . . . . . . . . . . i
1
I i ' !
~ i.~:/:.~ i + G - S,e+5
X G - 2.0+5
o Q - 1.i+5
-I.S ; i . . . . . . . . .
-10.0 -S.O 0.0 S.O iO.O
SLIDIN@ RflTC (UI-b'2)/(UI+U2) lY.)
G - transversal m o d u l u s of
elasticity
F I G U R E 8.4.4 Typical traction curves for a cylindrical contact [5].
In journal bearings, Taylor vortices first appear, and then turbulent flow is
gradually developed. The transition between laminar flow and Taylor vortices
is defined when the Taylornumber,
T=pcoRC
/x
v~~- 9t V/~~ (4)
L/D = 1
q~
. ,. C/R = 0.003
" J ,
,, ,
100
o o.s 1
eccentricity ratio e
FIGURE 8.4.6 Nondimensional friction torque in superlaminar regime [6].
It is generally assumed that the turbulent flow is fully developed when the
Reynolds number, ~R = pVh/#, is twice the critical value, which marks
the appearance of first vortices.
Nonlaminar flow in the film drastically increases the friction dissipation in
the bearing. The turbulent shear stresses, Zxy, on the bearing surface can be
approximated by:
h c3p ~_V ~0.94
Zxy(Y- 0, h ) - _ ~ ~x + (1 + 0.0012. ) (5)
REFERENCES
1. Stribeck, R. (1902). Die Wesentlichen Eigenschaften der Gleit und Rollenlager. Zeitschrift Vereines
deutche Ingenieure. 46 (38): 1341-1348, 1432-1438; 46 (39): 1463-1470.
2. O'Connor, J. J., Boyd, J., and Avallone, E. A. (1968). Standard Handbook of Lubrication
Engineering, McGraw-Hill Book Company.
3. Fr~ne, J., Nicolas, D., Degueurce, B., Berthe, D., and Godet, M. (1997). Hydrodynamic
Lubrication. Bearings and Thrust Bearings, Tribology Series No. 33, Amsterdam: Elsevier.
4. Fuller, D. D. (1956). Theory and Practice of Lubrication for Engineers, New York: John Wiley
and Sons.
5. N~lias, D. (1999). Contribution h l'~tude des roulements, Habilitation h Diriger des Recherches,
INSA de Lyon, Universit~ "Claude Bernard" Lyon I.
6. Fr~ne, J. (1974). Regimes d'~coulement non-laminaire en films minces. Application aux paliers
lisses. Th~se de Doctorat es Sciences Physiques- Universit~ "Claude Bernard" Lyon.
SECTION 8.5
A Thermodynamic
Analysis of Wear
Hug DUONG BuI, MARTA DRAGON-LouISET, and CLAUDE STOLZ
Laboratoire de M~canique des Solides, Ecole Polytechnique, 91128 Palaiseau, France
Contents
8.5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 768
8.5.2 General Thermodynamical Considerations
on Wear Phenomena . . . . . . . . . . . . . . . . . . . . 769
8.5.2.1 Analysis of Entropy Production ... 770
8.5.3 Global Approach of the Interface
Behavior Laws . . . . . . . . . . . . . . . . . . . . . . . . . . 771
8.5.3.1 Interface Study . . . . . . . . . . . . . . . . . . . 771
8.5.3.2 Wear Criteria . . . . . . . . . . . . . . . . . . . . 775
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775
8.5.1 INTRODUCTION
Wear phenomena due to contact and relative motion between two solids
depend on the loading conditions and material mechanical behaviors and are
characterized by a loss of materials. Particles are detached from sound solids
~1, ~'~2when some criteria are satisfied at the boundaries Fi (i - 1, 2) between
~'~i and the complex medium ~23, called hereafter the "interface", with some
wear rates ~i (normal component of the velocity). The interface is a com-
plex medium made of detached particles, eventually a lubricant fluid, and
damaged zones. Macroscopic descriptions of the interface are known in
the literature [1-4]. Recently, Dragon-Louiset [5,6] and Stupkiewicz and
We consider a system consisting of two sliding contacting solids (~'~1 and ~22)
and the contact interface zone f)3, having some mechanical properties which
are assumed to be known and described by usual laws of continuous media
(Fig. 8.5.1). Such interface laws may be understood in a macroscopic sense, as
average or homogenized through the thickness of ~23 (for a model of
macroscopic laws issued from microscopic considerations, see Dragon-
Louiset [5, 6]). The interface thickness is small compared to the size of the
tribological system; it results from damage mechanisms occurring in sound
solids at Fi. Outside the damaged process zones in both solids the behavior
laws are described by the free energies ~/i and the dissipation potentials di. As
a result of wear mechanisms, the boundaries Fi m o v e with the velocities t~in i
in the reference configuration. Along the boundary, we define If ]ri - f / + - f / -
with the (+) sign in ~2i, ( - ) sign in F13.
770 Bui et al.
~3 1
r2
FIGURE 8.5.1 The contact interface.
At each front Fi, the normal ni is directed toward the sound solid. The
interface of thickness e = 2h(x, t) is defined by its mean surface F. The total
dissipation per unit area of F is given by
D -- D3dz + . ~ F,
8.5.3.1 INTERFACESTUDY
DrS(x, t) -- 0,
D= D3dz+ . (11)
where Gi and G3i are the same expressions as given in References [5, 6]:
In Eq. 11, the two dissipation terms are of different natures. The first one,
volumic at the origin (or at a microscopic scale in Reference [5]), becomes a
surface dissipation by the thickness average process, per unit contact area
(the macroscopic scale in Reference [5]). It corresponds to friction, which
depends on the characteristics of f~3. The complementary terms in Eq. 11 are
due to wear rates r which depend on the characteristics of both media ~'~i
and ~"~3 9
8.5 A Thermodynamic Analysis of Wear 773
Ps - ( 2 h ( x ) ) - l f p(x,z)j(x,z)dz (16)
J2 h
d.tl i all
constituents, i.e., the set of volume fractions of debris {991,992} or the mass
fractions {ml, m2}, together with their physical properties, etc. It can be shown
that in the steady state case when only one solid, for example, f~2, is subjected
to wear and when damage occurs in an elastic-brittle manner, both q92 and m2
are equivalent to the interface thickness 2h(x). In a microscopic approach to
wear, the set of internal variables for general constitutive laws of the
constituents is {991,992, ~1, ~2,-..}.
The variation of the potential energy can be written as
--
dt = ,/r, n . o - . v dA - , PiOi4idA+ 0s[p4~] 2
idA - , ni.~i.vidA
8.5.3.2 W E A R CRITERIA
8.5.3.2.1 Local M o d e l
REFERENCES
1. Georges, J. M., Millot, S., Loubet, J. L., and Tonck, A. (1993). Drainage of thin liquid film
between relatively smooth surfaces. J. Chem. Physics 98 (9): 7345-7359.
2. Godet, M. (1990). Third bodies in tribology. Wear 136 (1): 29-45.
3. Singer, I. L., and Wahl, K. J. (1999). Role of Third Bodies in Friction and Wear, 1999 MRS
Workshop Series: Tribology on the 300th Anniversary of Amonton's Law, San Jose, California.
4. Meng, H. C., and Ludema, K. C. (1995). Wear models and predictive equations: Their form
and content. Wear 181-183: 443-457.
5. Dragon-Louiset, M. (2000). Modfilisation microm~canique de l'interface d'un syst~me
tribologique dans une approche de l'usure continue. M~ca. Ind. 1: 1-6.
776 Bui et al.
Contents
8.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777
8.6.2 Models and Identification of the Parameters 778
8.6.2.1 Unilateral Contact . . . . . . . . . . . . . . . . . . . 778
8.6.2.2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779
8.6.3 Numerical Methods . . . . . . . . . . . . . . . . . . . . . . . . 782
8.6.3.1 Formulations . . . . . . . . . . . . . . . . . . . . . . . . 782
8.6.3.2 Algorithms and
Numerical Parameters . . . . . . . . . . . . . . . 784
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 786
8.6.1 VALIDITY
The following models are relevant for dealing with unilateral contact, which
means that no penetration into the obstacle can occur and the separation is
free (the effective contact area depends on the loading), and friction, which
means that a frictional force occurs on the parts of the b o u n d a r y where
contact has been established. The formulations and algorithms are given with
the following assumptions:
9 The contact occurs between a deformable body and a rigid obstacle (an
extension to the case where contact occurs between two deformable
bodies is given as a remark).
8.6.2.1 UNILATERALCONTACT
8.6.2.1.1 Model CI: Strict Unilateral Contact (Signorini Conditions)
UN _<0 /
FN _ 0 (i)
MNFN -- 0
where F, the unknown contact force, and u, the displacement defined on the
part on the boundary where the contact is liable to occur, are decomposed
into their normal and tangential components (n is the outward unit vector to
the boundary): u = UN n + u r , F = FN n + F t .
The complementarity relations (Eq. 1) satisfactorily describe unilateral
contact with the two possible conditions: either there is no contact, when
UN < 0 and FN = 0, or contact occurs, when UN = 0 and FN ~_ O. This is a
nonsmooth problem, and the complementarity problem (Eq. 1) implies that
FN is a multivalued application of UN (see the graph in Fig. 8.6.1). No
parameters are required here.
Comment 1: In the case where an initial gap between the solid and the
obstacle has to be taken into account, UN has to be replaced by ( u n - d ) where
the function d, defined on the boundary, is the initial distance between the
solid and the obstacle. When the obstacle moves, the function d is also used to
define its movement.
Comment 2: For dealing with the contact between two deformable bodies,
in the case of small deformations, a point-to-point relationship can be used,
making a simple change of variables: if A (solid 1) and B (solid 2) are two
opposite points, let uA - UA and u s - UA--UB.
8.6 Constitutive Models and Numerical Methods for Frictional Contact 779
FN FU
UN
uN
FIGURE 8.6.1 Graph of the Signorini law. FIGURE 8.6.2 Graph of the compliance law.
FN - - - - C n ( U N ) + "
where (UN)+ is zero when UN < 0 (no contact), and (Uu)+ = Uu when UN >_ 0.
This problem is a much more regular one, because FN is now a function of
UN. Its graph is given in Figure 8.6.2. This model is simpler for both
computational and mathematical reasons. However, some penetration,
depending on the choice of parameters C, and m,, occurs.
Identification of Cn and m.: Strict identification of C. and m~ is not possible.
The choice of these parameters is often based on computational reasons.
Mechanical estimates can be obtained by considering the penetration
tolerance relative to the current normal pressure. Analytical or computational
considerations on the behavior of surface asperities can be helpful.
8.6.2.2 FRICTION
Fr
UT
FT Coulomb
FN
FIGURE 8.6.4 Various friction laws (in two dimensions).
where Ct and mt are two parameters. The case where Ct =/.zCn and m t = m n
corresponds to the classical Coulomb law associated with the compliance
model for unilateral contact. The same difficulties arise here, as for Cn and ran,
for identifying Ct and rot.
8.6.3.1 FORMULATIONS
Problem PI: For each time tk+l, find R k+l C K such that:
Vw K (5)
where a(., .) is a bilinear form associated with the elasticity mapping, L(.)
is a linear form associated with the current loading, the nondifferen-
tiable functional j(v,w) (associated with the friction) is j ( u , v ) =
fr'c la FN(U)[ [[vr[[ds, and the convex K characterizes the unilateral conditions
K = {v C U/VN <_ O o n F c } where Fc is the part of the boundary where
contact is liable to occur.
Mu=F* +F I
Fi ~ 0, ui ~ 0 i= 1...p (6)
Filai -- 0 i -- 1 . . . p
REFERENCES
1. Raous, M. (1999). Quasistatic Signorini problem with Coulomb friction and coupling to
adhesion, chapter 3 in New Developments in Contact Problems, pp. 101-178, Wriggers, P., and
Panagiotopoulos, P., eds., CISMCourses and Lectures, 384, New York-Wien: SpringerVerlag.
SECTION 8.7
Physical Models of Wear
Prediction of Wear Modes
Koj~ I~TO
Tohoku University, Aramaki-Aza-Aoba 01, Sendai 980-8579, Japan
Contents
8.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787
8.7.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787
8.7.3 Description of the Model . . . . . . . . . . . . . . . . . . . 788
8.7.4 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . . . 791
8.7.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 791
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 791
8.7.1 VALIDITY
This article describes a ceramic wear mode map in order to predict two wear
modes in unlubricated self-mated sliding of ceramic.
8.7.2 BACKGROUND
E 6
= I AI208 Pin/AI203 Dis i
E 5 Temperature T=20oC O W = 3 N, v = 0.1 m/s
rr Unlubricated condiUon 9 W = 3 N, v = 2.7 nYs
(/)
W
4
2
~o 2 Type II
~. ~ Type I
E
0 , I , , , I . . . . . i
.E 0 2 4 6 e 10
X
m
:S Numberof friction cycles N, 1104 cycles
FIGURE 8.7.1 Representative surface roughness changes of alumina with number of friction cycles.
(a)
2gm~
100gm k,~
(c)
Z
FIGURE 8.7.2 Wearsurface profiles, a. Initial surface, b. Smooth wear surface, c. Rough wear
surface. A1203/A1203.
E
1 0 "1 Type I Type II Ceramics
0~<o:) (o~<.~o.) against themselves
AI203 O 9 Unlubricated sliding condition
ZrO2 A . ~mAm~.A
" 10 ~ mc [] 9 9 9
o
h~ o o
"~ 1 0 . 9 - , , , I , , , I ~ , , I ~,, I,,,I,,,
Or) 0 0.2 0.4 0.6 0.8 1 1.2
Friction coefficient I~
FIGURE 8.7.3 Distribution of specific wear amount ws and friction coefficient # in
unlubricated siding of ceramics against themselves.
where d is the preexisting crack length, O'max the maximum tensile stress at the
tip of the crack, KIC the fracture toughness of the material, and fl a constant.
O'max is induced mechanically by contact load and friction, and thermally by
frictional heating.
Mechanically induced O'ma x given by
1-2v 4-by /
O'max -- Pmax 3 Av 8 ~ (2)
/VWHv (5)
V
where V is the sliding velocity, W the load, Hv the hardness, 7 the heat
partition ratio, /2 the friction coefficient, k the thermal conductivity, p the
density, c the specific heat, and C1 a proportional constant.
On the other hand, thermal shock resistance A Ts is given experimentally
as follows:
1 (1-v)Kic
AT, = (6)
By introducing Eqs. 4-6 into Eq. 1, one obtains the following expression for a
crack propagation:
FIGURE 8.7.4 Wearmap of ceramics for mild wear and severe wear regimes.
8.7 Physical Models of Wear 791
8.7.4 TABLE O F P A R A M E T E R S
For the case of unlubricated self-mated sliding of ceramics, the possible wear
mode of mild wear or severe wear can be predicted by determining the values
of Sc,m and Sc,t.
BIBLIOGRAPHY
1. Adachi, K., Kato, K., and Chen, N. (1997). Wear map of ceramic. Wear 203-204: 291-301.
This Page Intentionally Left Blank
CHAPTER 9
Multiphysics Coupled
Behavior
This Page Intentionally Left Blank
SECTION 9.1
Introduction to
Coupled Behaviors
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du PrEsident Wilson, 94235 Cachan Cedex, France
All previous chapters, more or less, have dealt with one physical phenomenon
even if several micromechanisms are involved, but in practice sometimes two
or more phenomena may occur simultaneously with interactions between
them. It is this coupling which is the subject of Chapter 9. For example, the
cooling of a steel from high temperature may induce a phase transformation,
which induces heterogeneous volume change, which induces internal stresses,
which induce plastic strains, which induce damage, which may induce cracks,
etc. Unfortunately, this is what can happen in welded structures: the damage
changes the elastic strains, which change the stresses, which change the phase
transformation.
The thermodynamics of irreversible processes is intensively used to build
models of coupled phenomena because if internal variables for each
phenomenon may be qualitatively identified, the coupling is contained
directly in the state and dissipative potentials, provided their quantitative
identification can be performed.
The state potential ~ is a function of all the states variables vi,
~t = I p ( y l , Y 2 , Y 3 , . . . , y i )
from which the associated variables (or thermodynamical forces Ai) are
derived as
A i ~-
OYi
02~p
r
OviOvj
and uncoupling if
02 q~
~ = 0
Ov~Ovj
The dissipative potential is a function of the associate variables
q) - q)(A1,A2,A3, . . . ,Ai)
from which the kinetic evolution laws are derived according to
Dq0
vi =
DAi
There is kinetic coupling between phenomena i and j if
DZq)
#0
DAiDAj
The difficulty is, of course, to choose the proper variables Vi to choose the form
of the function ~, and to choose the form of the function q0. The various
models differ essentially in the choices made for vi, ~, and q~.
Damage induces an elastic and plastic softening effect which must be taken
into account for precise calculation of metal forming or the limit state of
ductility and fatigue. See Section 9.2 for isotropic damage, Sections 9.3 and
9.4 for anisotropic damage, and Sections 9.5 and 9.6 for the additional effect
of temperature.
Coupling oxidation with viscoplasticity is described in Section 9.7, and
interaction with hydrogen may be found in Sections 9.8 and 9.9. Section 9.10
is a general description of disturbed state in a hierarchical framework.
Metallurgical couplings such as phase transformations inducing plasticity in
metallic materials are important in many industrial processes such as
quenching, welding, casting, surface treatments. Basic aspects suitable for
numerical simulations may be found in Sections 9.11, 9.12, 9.13, and 9.14.
Shape memory properties of some alloys are the result of another coupling
between martensite and austenite exchanges (see Section 9.15).
Modeling the coupling between elasticity and magnetism needs a good
representation of hysteresis behavior (see Section 9.16).
Aging is also an important phenomenon to take into consideration for long
time range structures because it modifies the strength of materials, in
particular polymers (see Section 9.17).
SECTION 9.2
Elastoplasticity and
Viscoplasticity Coupled
with Damage
AHMED BENALLAL
Laboratoire de M~canique et Technologie, ENS de Cachan/CNRS/Universit~ Paris 6, 61 avenue du
PrEsident Wilson, 94235 Cachan, France
Contents
9.2.1 Application ................................ 797
9.2.2 Background ............................... 797
9.2.3 Description of the Model ................... 799
9.2.4 Identification .............................. 800
9 . 2 . 5 H o w to U s e t h e M o d e l . . . . . . . . . . . . . . . . . . . . . 800
References ....................................... 801
9.2.1 APPLICATION
The model to be described herein was developed mainly for metals and
metallic alloys at room or high temperatures. It can model their behaviors,
progressive degradation, and final rupture along monotonic or cyclic loadings.
It can also be used to analyze ductile rupture, creep rupture, and low-cycle
fatigue.
9.2:2 BACKGROUND
with E/jkl being the matrix of elastic constants. In the case of isotropy we
have
. . . . + - 4)
cO~
e - - -d(p)
up
cgtP
x~j - - p Oa~j -Ca~j
Y---p-ff-~-- We
R, X, and Y are the forces associated with the internal variables p, a, and D,
respectively. R is the size of the elastic domain, X is the back stress, and Y is
the elastic strain energy. A very common form for g(p) is
9 . 2 . 3 D E S C R I P T I O N OF T H E M O D E L
p-i-~-i
OF
OF
oqF Y
~(f)-(f)", *(f)-exp( f- 1)
9.2.4 IDENTIFICATION
9 . 2 . 5 H O W T O USE T H E M O D E L
The model has been implemented both in its rate-independent and rate-
dependent forms in ABAQUS through the UMAT subroutine. Generalized
integration schemes have been used together with Newton-Raphson
procedures. The corresponding consistent tangent operators were defined.
For the rate-independent case, the onset of localization into planar bands (or
loss of ellipticity) is signaled in order to avoid mesh dependency. The loss of
the ellipticity criterion is implemented. Also, gradient and nonlocal
procedures are being studied.
9.2 Elastoplasticity and Viscoplasticity Coupled with Damage 801
REFERENCES
Contents
9.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 802
9.3.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 803
9.3.2.1 Basic Concepts . . . . . . . . . . . . . . . . . . . . . . 803
9.3.2.2 Thermodynamic Frame . . . . . . . . . . . . . . 804
9.3.3 Model Description . . . . . . . . . . . . . . . . . . . . . . . . . 805
9.3.3.1 Anisotropic Elasticity and Damage . . . . 805
9.3.3.2 Anisotropic Plastic Yield Surface . . . . . . 805
9.3.3.3 Damage Evolution Law and
Damage Surface . . . . . . . . . . . . . . . . . . . . . 807
9.3.4 Calibration of the Model . . . . . . . . . . . . . . . . . . . 808
9.3.4.1 Elastic Parameters . . . . . . . . . . . . . . . . . . . 808
9.3.4.2 Plastic Parameters . . . . . . . . . . . . . . . . . . . 809
9.3.4.3 Damage Parameters . . . . . . . . . . . . . . . . . . 809
9.3.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 810
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
9.3.1 VALIDITY
9.3.2 BACKGROUND
with the "damage effect" tensor M(D) of fourth order defined by its
diagonal:
. 1 1 1 1
m_M(D)--diag 1 - D, 1 - D2 1 - D3 V/(1 - D2)(1 -- D3)
1 ]
• V/(1-D1)(1-D2)
The principle of energy equivalence is taken into account. It states that the
complementary elastic energy stored in the damaged material has the same
form as the one for a fictitious undamaged material except that the true stress
tensor is replaced by the effective stress tensor. This principle is able to take
into account not only the apparent Young moduli decrease but also the
Poisson's coefficients decrease.
P)= p)
804 Cescotto et al
where We(ee, T, D_) is the elastic strain energy, T is the temperature, ~p(T, ~)
is the free energy due to the plastic hardening, e_ is the total strain tensor,
@d(T, fl) is the free energy due to the damage "hardening," e~ is the elastic part
of the Strain tensor, a is an internal variable representing the cumulated
plastic strain, and fl is an internal variable representing the cumulated
damage.
Since the thermodynamic force _a (Cauchy or true stress tensor) is
associated with the elastic strain ee, a thermodynamic force y can be
associated with the damage tensor _D:
y is called the damage energy release rate; the negative sign of y corresponds
to the energy restitution due to damage growth. The forces associated with the
cumulated plastic strain 0~and cumulated damage fl are, respectively, R and B,
called the plastic hardening threshold and the damage strengthening
threshold.
With the hypothesis of uncoupling between mechanical plastic and damage
dissipations, the second law of thermodynamics yields for an isothermal
process:
If the criteria Fp and Fd are satisfied, the current values of _~, R, _Y, B, and _D
will make the 9 function have a stationary value. We can build the following
9.3 A Fully Coupled Anisotropic Elastoplastic Damage Model 805
evolution laws"
When the material is damaged, the constitutive elastic law is given hereafter
as
_a - __C~_e
e
with __Ce the elastic stiffness matrix of the damaged material. Using the
principle of energy equivalence, the following relation can be written:
-_c~ - M -~ ( p ) _ c ~ -~ (p)
In this model, the plastic yield surface is chosen as the Hill's one:
rp(_~, D, R) -- ~p(_e, R) -- ~ q - Ro - R ( ~ ) -- 0
with R0 the initial elastic stress threshold and ae----~the effective anisotropic
equivalent stress:
806 Cescotto et al
where 7 is the back-stress tensor and H the plastic characteristic Hill tensor for
m
G+ H -H -G 0 0 0
-H H+ F -F 0 0 0
-G -F F+ G 0 0 0
H
0 0 0 N 0 0
0 0 0 0 L 0
0 0 0 0 0 M
with i - 1 to 6 (three tensile curves and three shear curves) and Eti is the
slope of the stress-plastic strain curve i.
We build the following ratios in terms of the new equivalent stress aF"
2 H -- al q- a2 - a3 N -- a4
ai = -- G- al -a2 --F a3 L- as
(\ LZ /- ~ } (a2 - a2)
- - q-- -a2i
- F---al-Fa2-4-a3 M--a6
~yi ~ Etref
FIGURE 9.3.1.
9.3 A Fully Coupled Anisotropic Elastoplastic Damage Model 807
with the equivalent damage energy release rate Yeq defined thanks to the
damage charateristic tensor J: m
s-2 /
Jv~J3 J3 J
In the case of damage hardening materials, the equivalent damage energy
release rate increases with an increase of the total damage growth. As for the H
matrix components, the anisotropic parameters should also vary. Again, we
suppose that for a current state of damage, the damage work done in each
direction should be the same. In the case of a linear damage hardening
808 Cescotto et al
OB
l} - 1~~ -- ;[ damage hardening rule
9.3.4.1 ELASTICPARAMETERS
Tensile tests are done in the domain of small displacements for the directions
0~= 0 ~ 45 ~ and 90 ~ They allow us to compute the Young's moduli and the
Poisson's coefficients. For sheets, tensile tests in the thickness direction are
rolling l # axialdirection
direction
(~
1 ~ transversal
1/ direction
FIGURE 9.3.2.
9.3 A Fully Coupled Anisotropic Elastoplastic Damage Model 809
From the theory, we have the following relationship for a uniaxial test in
direction i:
Y,=
Ei(1 - D i ) 3
We need the three damage curves, characterized by the initial value of Yi and
the slope Dti of the damage curve (hypothesis of a linear behavior). If we
suppose that the damaging phenomenon begins with the entry in plasticity, we
have:
El(1 - Di) 3 Ei
810 Cescotto e t al
To find the effective curves, we compute the damage values (D1 D2 D3)
associated with a given stress value. It corresponds to the resolution of the
system hereafter:
yi = cr2
El(1 - Di) 3 = DtiDi + Yio
27Ei
0"imax -- V 256Dt 3 (Dti + Yi0)2
Physically, O"i max should have the same value as the maximum stress on the
real stress-strain curve. Therefore, if we know this value, knowing Yio and Ei,
it is possible to determine Dti.
This leads to the conclusion that, for this model, no particular damage test is
necessary to find the damage parameters. This fact is simply linked to the
strong hypothesis of a linear damage curve.
The model has been implemented in the nonlinear finite element code
LAGAMINE developed by the MSM team; the coupled integration scheme is
described in Zhu and Cescotto [3]. We only introduce the six effective stress-
strain curves, the Poisson's coefficients, and the damage parameters. The
predictions of the model can be illustrated by Figures 9.3.3 and 9.3.4, which
describe the effect on a uniaxial tensile loading.
Figure 9.3.3 shows the negative influence of the damage on the plasticity. It
compares the plastic surface obtained by using the true stresses (with damage)
and the one which is defined in the fictitious case of no damaging
phenomenon (using effective stresses). As it can be observed, the elastic
zone is reduced by the damage.
Figure 9.3.4 illustrates the shape evolution of the yield locus during the
deformation process. It can be seen that the anisotropic behavior of the
material varies with the deformation. This anisotropy variation is intensified
by the damaging phenomenon. See Table 9.3.1.
9.3 A Fully Coupled Anisotropic Elastoplastic Damage Model 811
FIGURE 9.3.3.
FIGURE 9.3.4.
812 C e s c o t t o et al
O4
0~
~D
o~ ~D
~-4 r V: ~
r cr
eq"
00
O0 r'~
.B
eqeq
t~
tt~
.2~
t~
~ o~
t~
eq
eq oo
eq
9.3 A Fully Coupled Anisotropic Elastoplastic Damage Model 813
REFERENCES
1. Cordebois, J.P., and Sidoroff, E (1979). Damage induced elastic anisotropy, EUROMECH 115,
Villard de Lans.
2. Habraken, A.M., et al. (1997). Calibration and validation of an anisotropic elasto-plastic
damage model for sheet metal forming, Mc NU97, Voyiadjis, ed., "Damage in Engineering
Materials", Studies in Applied Mechanics, Elsevier.
3. Zhu, Y., and Cescotto, S. (1995). A fully coupled elasto-visco-plastic damage theory for
anisotropic materials, Int. J. Solids Structures 32 (11): 1607-1641.
4. Noat, P., et al. (1995) Anisotropic 3-D modelling of hot rolling and plane strain compression of
A1 Alloys, in Simulation of Material Processing: Theory, Methods and Applications, Shen and
Dawson, eds.
SECTION 9.4
Model of Inelastic Behavior
Coupled to Damage
G E O R G E Z . VOYIADJIS
Department of Civil and Environmental Engineering, Louisiana State University, Baton Rouge,
Louisiana
Contents
9.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 814
9.4.2 Theoretical Formulation . . . . . . . . . . . . . . . . . . . 814
9.4.3 Discussion of the Results for the
Elasto-Viscoplastic Damage Analysis . . . . . . . . 817
9.4.4 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
9.4.1 INTRODUCTION
k=l
The unit tensors n vp, n vpd, n avp and n a are used to identify the direction of flow
of the plastic strain and damage, respectively. The dynamic potentials F vp and
G d for viscoplasticity and damage given by Voyiadjis and Deliktas [2000] are
used in this work. As pointed out earlier, the internal state variables are
introduced in the material model to represent the true response of the
material due to the variation of the microstructure when subjected to external
forces. The anisotropic structure of the material is usually defined in two
forms, either as material-inherited or deformation-induced. The anisotropic
nature of the composite material is material-inherited anisotropy. However, at
the local level its constituents are isotropic materials. Therefore, the use of a
micromechanical model to analyze the composite material deals with
deformation-induced anisotropy. This phenomenon is characterized in the
theory by using internal variables for the hardening terms and by using the
second-order tensorial form of the damage variable. The general form of
the internal variables can be defined as follows [12]:
Ah -- hardening-dynamic recovery - static recovery (5)
The hardening terms represent the strengthening mechanism, and the
recovery terms represent the softening mechanism. The hardening and
dynamic recovery terms evolve with the deformation due to either plasticity
or damage or both. The static recovery term evolves with time. The evolution
equations of the internal variables for the rate-dependent behavior are
described as follows:
X
b vp -iX[---~ (6c)
n vp 9X . n vp
d vp - (1 - pvP) bvP + pVp IIX I (6d)
Similarly, the evolution equations for the hardening variables of damage can
be written analogously to that of plasticity as follows:
_ Qa
(K)
1 - ~-a I1~11 - ~d~(~) (7b)
9.4 Model of Inelastic Behavior Coupled to Damage 817
bd = F
F (7c)
F rl d
r - (; - + ilrli (74)
where p~P defines the nonproportionality condition. In these equations, H ~p,
L~p, Q~P,H a, La, and Qa are the model parameters.
In a general state of deformation and damage, the effective stress tensor # is
related to the Cauchy stress tensor ~ by the following linear transformation
[131:
(8)
where M is a fourth-order linear transformation operator called the damage
effect tensor. Depending on the form used for M, it is very clear from Eq. 8
that the effective stress tensor ~ is generally nonsymmetric. One of the
symmetrization methods is given by [14].
The elastoplastic stiffness for the damaged material can be obtained by
using the incremental relation of Hooke's law in the effective stress space as
follows:
a - / ~ 9~e (9)
The effective stress rate, ~-, and the elastic component of the effective strain
rate, ~, in Eq. 9 can be transformed into the damage configuration by using
Eq. 8 such that
6 - _ m - 1 . /~ . m - 1 . ~e (10)
The final constitutive equations are given as follows [11]
6---E a" ( k - Z p'6-), 6--- ( I + E a'Zp) -1 .E a . k _ D . (11)
where Ea represents the elastic damaged stiffness and is defined by
E d -- m-1 . ~. m -1 (12)
D in Eq. 11 represents the elastoplastic damaged stiffness [11].
silicon carbide fibers for the laminate layups of (90)8s, which are tested under
uniaxial tension. The proposed model is also validated by showing good
agreement of the numerical results with the experimental observations on the
characteristic behavior of the metal matrix composite at different strain rates
and temperatures. The computational analysis of the viscoplastic damage
model is performed for the laminate systems of (90)8s at elevated
temperatures of 538~ and 649~ in Figure 9.4.1 and for different strain
rates in Figure 9.4.2. The viscoplastic and damage model parameters are given
in Tables 9.4.1 and 9.4.2
9.4.4 C O N C L U S I O N
E l e v a t e d T e m p e r a t u r e s (538 C & 6 4 9 C)
90_(8s) Ti-15-3/SCS6 Strain Rate=0.0001
300.0 ........ ~. . . . . . . . : ........ !
200.0
e~ f |
/
= /
e 1
/
100.0
FIGURE 9.4.1 Comparisonof viscoplastic damage model with experimental results [15] of the
(90)s, layup at different elevated temperatures of 538~ and 649~
9.4 Model of Inelastic Behavior Coupled to Damage 819
(0/90) T i - 1 4 A I - 2 1 N b/SCS-6
0.015 ....
i IH strainrate:0.01(fiber).......
' I. . . . . ". . . . . . . . . . ! 9 I 9
~., 0.010
i .f
g
0.005
4000.0
0.000 - . . . . . . . .... i I .......... t ...... |
FIGURE 9.4.2 Strain rate effect on the damage variable ~b of the 90~8s) layup.
REFERENCES
1. Ju, J. W. (1989). Energy based coupled elastoplastic damage theories: Constitutive modeling
and computational aspect. Int. J. Solids Struct. 25: 803-833.
2. Johansson, M., and Runesson, K. (1977). Viscoplastic with dynamic yield surface coupled to
damage. Comput. Mech. 20: 53-59.
3. Voyiadjis, G. Z., and Park, T. (1999). Kinematics description of damage for finite strain
plasticity. J. Eng. Sci. 37: 803-830.
4. Lemaitre, J. (1984). How to use damage mechanics. Nucl. Eng. Design 20: 233-245.
5. Krajcinovic, D. (1983). Constitutive equations for damaging materials. J. Appl. Mech. 50: 355-
360.
6. Murakami, S. (1988). Mechanical modeling of material damage. J. Appl. Mech. 55: 281-286.
7. Voyiadjis, G. Z., and Park, T. (1995). Local and interfacial damage analysis of metal-matrix
composites. Int. J. Appl. Mech. 33(11): 1595-1621.
8. Voyiadjis, G. Z., and Park, T. (1997). Anisotropic damage effect tensors for the symmetrization
of the effective stress tensor. J. Appl. Mech. ASME 64: 106-110.
9. Perzyna, P. (1963). The constitutive equations for rate sensitive plastic materials. Appl. Math.
20: 321-332.
10. Perzyna, P. (1971). Thermodynamic theory of viscoplasticity. Adv. Appl. Mech. 11: 313-354.
11. Voyiadjis, G. Z., and Deliktas, B. (2000). A coupled anisotropic damage model for the inelastic
response of composite materials. Comput. Methods Appl. Mech. Engr. 183: 159-199.
12. Freed, A. D., Chaboche, J. L., and Walker, K. P . (1991). A viscoplastic theory with
thermodynamic considerations. Acta Mechanica 90:155-174.
13. Murakami, S., and Ohno, N. (1981). A continuum theory of creep and creep damage, in Creep
in Structures, pp. 422-444, Ponter, A. R. S., and Hayhurst, D. R., eds., Berlin: Springer.
14. Cordebois, J. P., and Sidoroff, E (1979). Damage-induced elastic anisotropy, in Mechanics of
Behavior of Anisotropy Solids~N~ Comportement Mechanique Des Solides Anisotropes, pp. 19-
22, Boehler, J. P., ed., MartinuesNijhoff.
15. Majumdar, B. S., and Newaz, G. M. (1992). Inelastic deformation of metal-matrix composite:
Part I. Plasticity and damage mechanism. CR-189095, NASA.
SECTION 9.5
Thermo-Elasto-
Viscoplasticity and Damage
PIOTR PERZYNA
Institute of Fundamental Technological Research, Polish Academy of Sciences,
Swictokrzyska 21, 00-049 Warsaw, Poland
Contents
9.5.1 Basic a s s u m p t i o n s a n d definitions . . . . . . . . . . 821
9.5.2 C o n s t i t u t i v e P o s t u l a t e s . . . . . . . . . . . . . . . . . . . . 823
9.5.3 F u n d a m e n t a l A s s u m p t i o n s . . . . . . . . . . . . . . . . . 824
9.5.4 I n t r i n s i c M i c r o d a m a g e Process . . . . . . . . . . . . . 825
9.5.5 K i n e m a t i c H a r d e n i n g . . . . . . . . . . . . . . . . . . . . . . 827
9.5.6 T h e r m o d y n a m i c R e s t r i c t i o n s a n d Rate-Type
C o n s t i t u t i v e Relations . . . . . . . . . . . . . . . . . . . . . 829
9.5.7 I d e n t i f i c a t i o n P r o c e d u r e . . . . . . . . . . . . . . . . . . . . 830
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 832
F ~ ( X , t) - - ~ - x ( X , t) (1)
where (Fe) -1 is the deformation gradient that releases elastically the stress on
the neighborhood #5[JV'(X)] in the current configuration.
Let us define the total and elastic Finger deformation tensors
b--F.F r, b e - - F e . F d- (3)
where ~b* and ~b. denote the pull-back and push-forward operations,
respectively.
The rate of deformation tensor is defined as follows:
where the symbol b denotes the index lowering operator and | the tensor product,
Ov a
and 7~c denotes the Christoffel symbol for the general coordinate systems
{xa}. The components of the spin m are given by
1. vc l(cgva Ov~'~ (9)
1For a precise definition of the finite elastoplastic deformation, see Perzyna [1].
2The algebraic and dynamic interpretations of the Lie derivative have been presented by Abraham
et al. [2]; cf. also Marsden and Hughes [3].
9.5 Thermo-Elasto-Viscoplasticityand Damage 823
Similarly, e~
de=L~e , dV = L ~ e p (10)
and
d=dr p (11)
Let ~ denote the Kirchhoff stress tensor related to the Cauchy stress tensor (r by
"e -- J(r --
PRef ~ (12)
P
where the Jacobian J is the determinant of the linear transformation
F(X, t ) - (O/OX)qb(X, t), and pR4(X) and p(x, t) denote the mass density in
the reference and current configuration, respectively.
The Lie derivative of the Kirchhoff stress tensor T E T2(~ ') (elements of
T2[~~'] are called tensors on 50, contravariant of order 2) gives
0
Lot -- #5. ~-~(~b*"r)
--
{ F.~-~[F-0 1 9 (,C. ~.) F ._ I . r] Fr } ~b
-1 (13)
= + - (d + o~).~ - v. (d + r
where o denotes the composition of mappings. In the coordinate system
Eq. 13 reads
(Lo*) ab -- F~-~(F
a 0 c 1A cCdFdlS )F~
Equation (14) defines the Oldroyd rate of the Kirchhoff stress tensor
(cf. Oldroyd [4]).
Let us assume that (i) conservation of mass, (ii) balance of momentum, (iii)
balance of moment of momentum, (iv) balance of energy, and (v) entropy
production inequality hold.
We introduce the four fundamental postulates:
1. Existence of the free energy function. It is assumed that the free energy
function is given by
-- ~(e, F, O; p) (15)
where e denotes the Eulerian strain tensor, F is the deformation gradient, 0 is
the temperature, and # denotes a set of the internal state variables.
824 Perzyna
gP -- d p" d p I dt (19)
/
The symbol ~ is volume fraction porosity and takes account of microdamaged
effects and 9 denotes the residual stress (the back stress) and aims at the
description of the kinematic hardening effects.
Let us introduce the plastic potential function f - f ( J l , J 2 , 8,p), where
J1, J2 denote the first two invariants of the stress tensor ~ - 1: - 0~.
Let us postulate the evolution equations as follows:
dp = A P , 4=E, Loe=A (20)
where for the elasto-viscoplastic model of a material we assume (cf. Perzyna
[1, 8-101)
duration of extension stress was larger than duration of compression stress (in
single cycle), decreasing of the fatigue lifetime was observed and the fracture
mode changed from a transgranular fracture for the fast-slow wave shape, to
an intergranular single-crack fracture for equal ramp rates, to interior
cavitation for the slow-fast test.
To take into consideration these observed time-dependent effects, it is
advantageous to use the description of the intrinsic microdamage process
presented by Perzyna [12, 13] and Duszek-Perzyna and Perzyna [14].
Let us assume that the intrinsic microdamage process consists of the
nucleation and growth mechanism. 3physical considerations (cf. Curran et al.
[16] and Perzyna [12, 13]) have shown that the nucleation of microvoids in
dynamic loading processes which are characterized by a very short time
duration is governed by the thermally activated mechanism. Based on this
heuristic suggestion and taking into account the influence of the stress
triaxiality on the nucleation mechanism, we postulate for rate-dependent
plastic flow
3Recent experimental observation results (cf. Shockey et al. [15]) have shown that the
coalescence mechanism can be treated as a nucleation and growth process on a smaller scale. This
conjecture very much simplifies the description of the intrinsic microdamage process by only
taking account of the nucleation and growth mechanisms.
9.5 Thermo-Elasto-Viscoplasticity and Damage 827
4= h exp - ~ - ,
Tm kO Tm Xo
(28)
This determines the evolution function ~.
(30)
where q l , . . - , r/s are functions of the basic invariants of d p and ~, the porosity
parameter ~, and temperature 0.
A linear approximation of the general evolution law (Eq. 30) leads to the result
L ~ = r/ldP + ~2~ (31)
This kinetic law represents the linear combination of the Prager and Ziegler
kinematic hardening rules (cf. Prager [21] and Ziegler [22]).
To determine the connection between the material functions ql and r/2, we
take advantage of the geometrical relation (cf. Duszek and Perzyna [20])
(Lv~- rdP): Q = 0 (32)
828 Perzyna
where
-1
+ (33)
(34)
(35)
where
(37)
where
P:Q
~ = ~, ~ = -u(~, ~)~ (38)
~:Q
9.5.6 T H E R M O D Y N A M I C R E S T R I C T I O N S AND
RATE-TYPE C O N S T I T U T I V E RELATIONS
Suppose the axiom of the entropy production holds. Then the constitutive
assumption (Eq. 15) and the evolution equations (Eq. 20) lead to the
following results
Operating on the stress relation (first part of Eq. 39) with the Lie derivative
and keeping the internal state vector constant, we obtain (cf. Duszek-Perzyna
and Perzyna [14])
where
o eth o (42)
2 ' e - PR4 ~ -- --PR4 0 e & 9 "
Substituting ~ into the energy balance equation and taking into account
the results (third part of Eq. 39 and Eq. 40) gives
Operating on the entropy relation (second part of Eq. 39) with the Lie
derivative and substituting the result into Eq. 43, we obtain
cp - - 8 08------~
(45)
830 Perzyna
X. . . . - - ~ - ,9 0,9c9r (46)
so, a set of the constitutive equations of the rate type has the form as follows
1< (f)>
Lvl: -- ~ e . d - ~6vth~ _ [(~(,e + gl: + l:g)" P]T--mm ~ - 1 ,
1< ( f ) >
Lvot = ~ 9 - 1 [~1(~, 0)P - (2(~, 0)0t]. (47)
All the material functions and the material constants should be identified
based on available experimental data.
(50)
9.5 Thermo-Elasto-Viscoplasticity and Damage 831
where
~o* ~,
~o(~) = ~o -
' ~o(0) 1 -
Ig - b l J l + b 2 ~ 2
1
~(r ~, ~p) - ~ ( ~ ) ( 1 - r ~ {2~(~)
r
F(~o,~,~q) = 1_~0
As in the infinitesimal theory of elasticity, we assume linear properties of the
material, i.e.,
o~q~ -- 2#1 + 2(g | g) (56)
where # and ~. denote the Lam~ constants, and the thermal expansion matrix
is postulated as
~th = (2# + 32)0g (57)
where 0 is the thermal expansion constant.
To determine the material constants assumed, we take advantage of the
experimental observations presented by Chakrabarti and Spretnak [30]. They
832 Perzyna
REFERENCES
2 Abraham, R., Marsden, J. E., and Ratiu, T. (1988). Manifolds, Tensor Analysis and Applications,
Berlin: Springer.
3 Marsden, J. E., and Hughes, T. J. R. (1983). Mathematical Foundations of Elasticity Englewood
Cliffs: Prentice-Hall.
4 0 l d r o y d , J. (1950). On the formulation of rheological equations of state. Proc. Roy. Soc.
(London) A 200: 523-541.
5 Truesdell C., and Noll, W. (1965). The nonlinear field theories. Handbuch der Physik, Band III/
3, pp. 1-579, Berlin: Springer.
6 Coleman, B. D., and Noll, W. (1963). The thermodynamics of elastic materials with heat
conduction and viscosity. Arch. Rational Mech. Anal. 13: 167-178.
7 Duszek, M. K., and Perzyna, P. (1991). The localization of plastic deformation in
thermoplastic solids. Int. J. Solids Structures 27: 1419-1443.
8 Perzyna, P. (1963). The constitutive equations for rate sensitive plastic materials. Quart. Appl.
Math. 20: 321-332.
9 Perzyna, P. (1966). Fundamental problems in viscoplasticity. Advances in Applied Mechanics 9:
343-377.
10 Perzyna, P. (1971). Thermodynamic theory of viscoplasticity. Advances in Applied Mechanics
11: 313-354.
11 Sidey, D., and Coffin, L. E (1979). Low-cycle fatigue damage mechemism at high temperature,
in Fatigue Mechanism, Proc. ASTM STP 675 Symposium, Kansas City, Mo., May 1978, Fong, J. T.
ed., Baltimore, pp. 528-568.
12 Perzyna, P. (1986). Internal state variable description of dynamic fracture of ductile solids. Int.
J. Solids Structures 22: 797-818.
13 Perzyna, P. (1986). Constitutive modelling for brittle dynamic fracture in dissipative solids.
Arch. Mechanics 38: 725-738.
14 Duszek-Perzyna, M. K., and Perzyna, P. (1994). Analysis of the influence of different effects on
criteria for adiabatic shear band localization in inelastic solids, in Material Instabilities: Theory
and Applications, ASME Congress, Chicago, 9-11, November 1994, Batra, R. C. and Zbib, H. M.
eds., AMD-Vol. 183/MD-Vol.50, pp. 59-85, New York: ASME.
15 Shockey, D. A., Seaman, L., and Curran, D. R. (1985). The microstatistical fracture mechanics
approach to dynamic fracture problem. Int. J. Fracture 27: 145-157.
16 Curran, D. R., Seaman, L., and Shockey, D. A. (1987). Dynamic failure of solids. Physics
Reports 147: 253-388.
17 Johnson, J. N. (1981). Dynamic fracture and spallation in ductile solids. J. Appl. Phys. 52:
2812-2825.
18 Perzyna, P., and Drabik, A. (1989). Description of micro-damage process by porosity
parameter for nonlinear viscoplasticity. Arch. Mechanics 41 895-908.
19 Perzyna, P., and Drabik, A. (1999). Micro-damage mechanism in adiabatic processes. Int.
J. Plasticity (submitted for publication).
20 Duszek, M. K., and Perzyna, P. (1991). On combined isotropic and kinematic hardening effects
in plastic flow processes. Int. J. Plasticity 7: 351-363.
21 Prager, W. (1955). The theory of plasticity: A survey of recent achievements (J. Clayton
Lecture). Proc. Inst. Mech. Eng. 169: 41-57.
22 Ziegler, H. (1959). A modification of Prager's hardening rule. Quart. Appl. Math. 17:
55-65.
23 Agah-Tehrani, A., Lee, E. H., Malett, R. L., and Onat, E. T. (1987). The theory of elastic-plastic
deformation at finite strain with induced anisotropy modelled isotropic-kinematic hardening.
J. Mech. Phys. Solids 35: 43-60.
24 Armstrong, P. J., and Frederick, C. O. (1966). A mathematical representation of the multiaxial
Baushinger effect. CEGB Report RD/B/N731, Central Electricity Generating Board.
834 Perzyna
Contents
9.6.1 B a c k g r o u n d . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835
9.6.2 Single D a m a g e S t a t e Variable T h e o r i e s .. 8 3 6
9.6.2.1 A l u m i n i u m Alloy at 150~ and
210~ ........................... 836
9.6.2.2 C o p p e r at 2 5 0 ~ ................. 838
9.6.2.3 A u s t e n i t i c Stainless Steel
at 5 5 0 ~ ......................... 839
9 . 6 . 3 M u l t i d a m a g e S t a t e Variable T h e o r i e s . . . . 839
9.6.3.1 N i c k e l - B a s e d Superalloy, N i m o n i c
80A Tested at 7 5 0 ~ .............. 841
9.6.3.2 A l u m i n i u m Alloy Tested
at 150~ ......................... 842
9.6.3.3 Ferritic Steel a n d A s s o c i a t e d
W e l d Materials at 6 4 0 ~ .......... 845
9 . 6 . 4 I d e n t i f i c a t i o n of M a t e r i a l P a r a m e t e r s . . . . 847
9.6.5 H o w to U s e t h e M o d e l . . . . . . . . . . . . . . . . . . 847
References .................................... 847
9.6.1 B A C K G R O U N D
9 . 6 . 2 S I N G L E D A M A G E STATE V A R I A B L E
THEORIES
The behaviour of the alloy tested at 210~ has been investigated by Hayhurst
[4, 5] for uniaxial stresses, and by Hayhurst [6] for multiaxial stresses. The
alloy is specified as B.S.1472; it is a precipitation-hardened alloy tested after a
7-hour temperature soak period. The behaviour of a second alloy, tested at
150~ has been investigated by Kowalewski, Hayhurst, and Dyson [7] for
uniaxial stresses. The alloy is again specified as B.S.1472 and was tested
following a 12-hour temperature soak.
9.6 High-Temperature Creep Deformation and Rupture Models 837
'
cz = 1/ maximu m ~
tension stress// -L
law_ , l
effective
stress law
The stress ranges, or, over which the parameters hold are:
9 . 6 . 2 . 2 COPPERAT 2 5 0 ~
The material for which data are presented here is commercially pure copper
which has been given a 12-hour temperature soak prior to testing at 250~
The uniaxial behaviour is given by Eqs. 1 and 2, and the material data are
provided in Table 9.6.2. Data are provided for two bars from different batches
of manufacture which may be traced to Hayhurst, Dimmer, and Morrison [10]
for bar 1, and to Hayhurst, Brown, and Morrison [9] for bar 2. The value of
the multiaxial stress rupture parameter ~ -- 0.70 has been verified using notch
bar tests by Hayhurst, Dimmer, and Morrison [10]. The stress range, a, over
which the parameters hold are:
9 45 MPa > 00 > 25MPa at 250~ bar 1; c.f. Hayhurst, Dimmer, and
Chumuka [8]
9 65MPa > 00 > 30MPa at 250~ bar 2; c.f. Hayhurst, Brown, and
Morrison [9].
9.6 High-Temperature Creep Deformation and Rupture Models 839
The material for which data are presented here is AISI 316 Stainless Steel
which has been given a 12-hour temperature soak prior to testing at 550~
The uniaxial behaviour is given by Eqs. 1 and 2, and the material data are
provided in Table 9.6.3.
The value of the muhiaxial stress rupture parameter ~ - - 0 . 7 5 has
been verified using notch bar tests by Hayhurst, Dimmer, and
Morrison [10]. It is shown in Figure 9.6.2 as an isochronous locus, where
it is compared with the experimental results of Chubb and Bolton [12]
for a similar material at 600 ~C. The stress range, or, over which the parameters
hold are:
9 350 MPa > o-> 160 MPa at 250~ c.f. Hayhurst, Dimmer, and Morri-
son [10].
9 . 6 . 3 M U L T I D A M A G E STATE VARIABLE
THEORIES
The need for synergistic multidamage state variable theories has been
addressed by Dyson, Verma, and Szkopiak [13] and by Othman, Hayhurst,
and Dyson [3]. The approach recognises the presence of competing softening
mechanisms which interact through global deformation processes. Each
physical mechanism is quantified by a single parameter, and its evolution is
described by a single rate equation. This results in a set of coupled differential
840 Hayhurst
d"
! dV
-0.8
-0.4
~ = 0.75
r I 1
I I
-018 , -0.4
9. . . . I
0p 0;8
0.4
0 experiment
---0.•
~n/r
FIGURE 9.6.2 Comparison of isochronous loci for ~ -- 0.75 with experimental results obtained
for 316 Stainless Steel at 600~ [12].
equations which, when solved together with strain rate equations, leads to the
description of the creep curve. Presented in the next sections are the
equations for the superalloy Nimonic 80A tested at 750~ the aluminium
alloy at 150~ and ferritic steel tested at 640~
9.6 High-Temperature Creep Deformation and Rupture Models 841
The two damage state variables represent physical mechanisms which operate
simultaneously, i.e., softening which takes place due to grain boundary cavity
nucleation and growth, (.02, and to the multiplication of mobile dislocations, o91.
The calibration of the equations is carried out as described by Othman, Hayhurst
and Dyson [3], and the resulting material constants are given in Table 9.6.4.
de0 dT 1
dt = ~ij - ds 0 (1 - COl)(1 - oo2)~ (10)
Note that neither uni- nor multiaxial equation sets include primary creep. The
multiaxial rupture stress criterion v has been calibrated using torsion test data
by Dyson and Loveday [14]. The failure criterion in this model is cof = 1/3, as
defined by the creep constrained cavitation model, in contrast to cof = 0.99
for the single damage state variable model. The equations and constitutive
parameters are valid in the stress, a, range:
9 600 MPa > a > 100 MPa at 750~ c.f. Dyson and Loveday [14].
- A sin h{ Ba(1-
1 - e H) } /(i -co2 )n (14)
de/j dW 1
dt = - (2o)
so (1 - 092)
9 3A ~Bae(1-H)}
gij -- 2r sin h [ (~ - ~ i _ / (1 - o92)n (21)
fBa~(1 - H)
(o2--DAN{~}sinh[ i~--~i } (24)
1.5
,0
[,,.I
",_~
~o 0.0
-0.5
d
-1.0
- 1.0 --0.5 0.0 0.5 1.0 1.5
N o r m a l i z e d stress Y~2
FIGURE 9.6.3 Isochronous rupture loci for biaxial plane stress determined by damage evolution
due to creep constrained cavitation with aging using Eqs. 20-24 for ao= 262 MPa. The loci are
given for the range of values on the stress state sensitivity index v marked on the figure
v= 12, 10, 7 , . . . , 0.
accurate prediction of the tertiary part of the creep curve. The equations and
constitutive parameters are valid in the stress range, a, given by:
9 270 MPa > a > 220 MPa at 150~ c.f. Kowalewski, Hayhurst, and
Dyson [7 ].
9.6 High-Temperature Creep Deformation and Rupture Models 845
Data are presented here for materials encountered in ferritic steel steam pipe
butt welds. The parent pipe material considered is a 0.5Cr 0.5Mo 0.25V
ferritic steel which has been characterised by Perrin and Hayhurst [15]; the
weld material considered is derived from a 0.5Cr 0.5Mo 0.25V weld filler. The
behaviour of the intermediary phases--heat affect zone (HAZ) and Type IV;
see Figure 9.6.4, has been characterised using a technique used by Wang and
Hayhurst [16]. The technique involves property ratios and a knowledge of the
constitutive equations for the parent material. The constitutive equations are
now considered.
OP -- ( K c / 3 ) ( 1 - OP)4 (27)
B~(1-/q) } (28)
oh2 - DAN sin h (1 - (I))(1 - o)2)
w',~_r) ~ - T A L
[
/
FIGURE 9.6.4 Schematic diagram showing material phases in across-weld.
846 Hayhurst
Since all material phases of the weld are closely similar, the same equations
and the associated physical processes are likely to be the same, and the
uniaxial behaviour is described by Eqs. 25-28. C o m p a r i s o n of this equation
set with Eqs. 14-17 for the a l u m i n i u m alloy reveals that the only difference is
in the term for 1/(1 - co2), which relates to creep deformation; they therefore
have very similar modeling capabilities. The material constants are presented
for these materials in Table 9.6.6.
It is w o r t h noting that the HAZ properties are the same as those of the
parent materials.
__( { Bae(l-H) }
/:/-- h A 1 - H/H* )sin h (31)
o'e (i - (I))(i -r
TABLE 9.6.6 Material Constants in Units of MPa, % Creep Strain, and Hours, for Ferritic
Steel Parent, Weld Metal, HAZ, and Type IV Materials at 640~
Parameter Parent Weld Metal HAZ Type IV
E/MPa 160 x 103 160 x 103 160 x 103 160 x 103
A 1.6783 x i0-s 3.3731 x i0-s 1.6783 x i0-8 9.4250 X 10 -7
B 0.2434 0.2508 0.2434 0.1308
D 1.2845 1.2845 1.28451 3.125
h 2.4326 x 105 2.5128 x 105 2.4326 x 105 1.4750 • 1 0 4
H* 0.5929 0.6052 0.5929 0.6091
Kc 4.7378 X 1 0 - 4 9.4689 X 1 0 - 4 4.7378 • 1 0 - 4 2.5720 x 10-3
v 2.8 2.8 2.8 2.8
cof 1/3 1/3 1/3 1/2
9.6 High-Temperature Creep Deformation and Rupture Models 847
The ranges of stress, or, over which the equations are valid at 640~ are:
First, material data are required u n d e r a uniaxial state of stress, and care must
be taken to achieve constancy of temperature control and to ensure axiality of
loading. Second, data are required u n d e r at least one state of multiaxial stress,
for example: biaxial tension cruciform test pieces [6, 17], Andrade shear discs
[ 11], torsion tests [ 18], and axisymmetrically n o t c h e d bars [ 10]. In this way,
the multiaxial stress rupture criterion of the material can be d e t e r m i n e d and
calibrated.
REFERENCES
1. Kachanov, L. M. (1960). The Theory of Creep (English translation ed. A. J. Kennedy), chs IX,
X, Boston Spa, Wetherby: British Library.
2. Rabotnov, Yu. M. (1969). Creep Problems in Structural Members (English translation
ed. E A. Leckie), ch. 6, Amsterdam: North Holland.
848 Hayhurst
3. Othman, A. M., Hayhurst, D. R., and Dyson, B. E (1993). Skeletal point stresses in
circumferentially notched tension bars undergoing tertiary creep modelled with physically-
based constitutive equations, Proc. R. Soc. (London) 441: 343-358.
4. Hayhurst, D. R. (1970). Isothermal Creep Deformation and Rupture of Structures. Ph.D.
thesis, Cambridge University.
5. Hayhurst, D. R. (1973). Stress redistribution and rupture due to creep in a uniformly
stretched thin plate containing a circular hole. J. Appl. Mech. 40: 244-250.
6. Hayhurst, D. R. (1972). Creep rupture under multi-axial states of stress. J. Mech. Phys. Solids
20:381-390.
7. Kowalewski, Z. L., Hayhurst, D. R., and Dyson, B. E (1994). Mechanisms-based creep
constitutive equations for an aluminium alloy. J. Strain Analysis 29(4): 309-316.
8. Hayhurst, D. R., Dimmer, P. R., and Chernuka, M. W. (1975). Estimates of the creep rupture
lifetime of structures using the finite element method. J. Mech. Phys. Solids 23: 335-355.
9. Hayhurst, D. R., Brown, P. R., and Morrison, C.J. (1984). The role of continuum damage in
creep crack growth. Phil. Trans. R. Soc. (London) A311: 130-158.
10. Hayhurst, D. R., Dimmer, P. R., and Morrison (1984). Development of continuum damage in
the creep rupture of notched bars. Phil. Trans. R. Soc. (London) A311: 103-129.
11. Hayhurst, D. R., and Storakers, B. (1976). Creep rupture of the Andrade Shear Disc. Proc. R.
Soc. (London) A349: 369-382.
12. Chubb, E. J., and Bolton, C. J. (1980). Stress state dependence of creep deformation and
fracture in AISI type 316 stainless steel, in Proc. Int. Conf. on Engng Aspects of Creep 15-19
Sept. 1980, Sheffield 1, paper C201/80, p. 48, London: Institute of Mechanical Engineers.
13. Dyson, B. E, Verma, A. K., and Szkopiak, Z. C. (1981). The influence of stress state on creep
resistance: Experiments and modelling. Acta Metall. 29: 1573-1580.
14. Dyson, B. E, and Loveday, M. S. (1981). Creep facture in Nimonic 80A under tri-axial tensile
stressing, in Creep in Structures, 1980 (IUTAM Symposium, Leicester, U.K.) (ed. A. R. S.
Ponter and D. R. Hayhurst), 406-420. Berlin: Springer-Verlag.
15. Perrin, I. J., and Hayhurst, D. R. (1999). Continuum damage mechanics analyses of Type IV
creep failure in ferritic steel crossweld specimens. Int. J. Press. Vess and Piping 76: 599-617.
16. Wang, Z. P., and Hayhurst, D. R. (1994). The use of supercomputer modelling of high-
temperature failure in pipe weldments to optimise weld and heat affected zone materials
property selection. Proc. R. Soc. (London) A446: 127-148.
17. Hayhurst, D. R. (1973). A bi-axial-tension creep-rupture testing machine. J. Strain Analy.
8(2): 119-123.
18. Trampczynski, W. A., Hayhurst, D. R., and Leckie, E A. (1981). Creep rupture of copper and
aluminium under non-proportional loading. J. Mech. Phys. Solids 29(5/6): 353-374.
SECTION 9.7
A Coupled Diffusion-
Viscoplastic Formulation
for Oxidasing Multiphase
Materials
ESTEBAN P. Busso
Department of Mechanical Engineering, Imperial College, University of London,
London, SW7 2BX, United Kingdom
Contents
9.7.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849
9.7.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849
9.7.3 Description of the Model . . . . . . . . . . . . . . . . . . . 850
9.7.4 Identification of Material Parameters . . . . . . . 852
9.7.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 852
9.7.6 List of Material Parameters . . . . . . . . . . . . . . . . . 853
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 855
9.7.1 VALIDITY
9.7.2 BACKGROUND
V = ~a [D -
T Din] - 3~cc~0 1 (1)
$,
where/2/(f, 0) is a dimensionless homogenization function, and the index m
denotes the total number of coexisting phases. The phase accommodation
variable evolves according to the following relation:
r e,cy m
9
The true mean dilatational strain caused by the internal oxidation of one of
the metallic phases, e~ in Eq. 3, can be determined from the corresponding
chemical reaction. Let V0 be the material volume before the chemical reaction
takes place, and V that of the oxidized material. Then,
1 V
- -
e~ 3 Ln -Vo
- (8)
The critical local oxygen concentration level, Co~r (Eq. 4), can be
numerically calibrated from oxidation data, such as oxide thickness vs.
oxidation time, at different temperatures. The time constant defined by z =
1/(/qpVp) can be determined from the knowledge of the kinetics of the
oxidation reaction, and its value is expected to be temperature-dependent.
The thermoelastic properties of the homogenised material are obtained
from the thermoelastic behaviour, of each individual phase using existing
homogenisation (e.g., self-consistent) relations. The inelastic strain rate
tensor for each individual phase is defined by a power law relation of the form
where cri~ is the deviatoric stress tensor for the phase i, and ffi is the
corresponding equivalent stress, 6 i - (3 &i: di) 1/z" The material constants
Ai, Qi, and ni in Eq. 9 are determined from bulk material creep data for each
individual phase.
The dimensionless homogenization function, /:/(f, 0), needs to be
calibrated from experimental data and detailed unit cell finite element
calculations of the oxide-metal system at each stage of the oxidation process,
that is, for a range of values of f and temperatures. Finally, the oxide shape
parameter P can be deduced from the transformation strain ratios extracted
from oxidation experiments, e.g., thin film curvature vs. oxide thickness
measurements.
and the creep constants for the Ni solid solution phase (1), and the
polycrystalline NiA1 phase (2) are:
nl = 4 . 6 Q1 = 2 2 7 K J / m o l A1 = 5 . 2 8 3 1 / ( s M P a nl)
n2 = 5.5 Q2 = 245 KJ/mol A2 = 3 . 7 3 x 1 0 -3 1/(s MPa "2)
52 NiA1 + ~1 0 2 ~
51 A1203 + 52 Ni (10)
one finds that e ~ - 0.122. Also, typically, z - 0.5 to 1 hour at 950~ and
P = 0.24 for the oxidation of zirconium (value not available for NiCoCrA1Y).
The average critical concentration relative to the value specified at the
coating surface found to accurately describe the oxidation data at 950~ was
Cocr= 1.45 X 10 -3. The diffusivity of oxygen in both the unoxidised and
oxidised coating was taken as Do = 2.64 x 10 -20 m2/s. Finally, typical values
for the homogenisation function H at 950~ calibrated from unit cell finite
element calculations are given in Table 9.7.1.
Figure 9.7.1 shows a comparison between the metallic coating creep data
and the corresponding behaviour predicted by the self-consistent model. Also
included are the individual phases' creep data. Figure 9.7.2, on the other
CD I21"
L 1.6-
v
~
0 1.4-
.--I
1.2-
1 , , , , I
I
, , , , I
I
, , , , I
I
, , , , I
I
, , , , I
I
, , , ,
FIGURE 9.7.1. Comparison between the two-phase NiCoCrA1Y alloy creep data and the
corresponding behaviour predicted by the self-consistent model. Also included are the individual
phases' creep data.
3.0
z~ [] o F E unit cells
9 Data []
.~ 2.5
SC Model ti f = 57 %
[]
n j 35%
-.--- 2 0 %
2.0
L_
"'--0.0%
or)
v O
o
J
1.5
1.0 , i i i i i i ! i I I I I i I i I I i
FIGURE 9.7.2. Comparison between accurate reference creep solutions for the two-phase
NiCoCrA1Y alloy containing different oxide volume fractions (f) with the corresponding
predictions obtained from the coupled diffusion-viscoplastic model.
9.7 A Coupled Diffusion-Viscoplastic Formulation 855
h a n d , p r e s e n t s a c o m p a r i s o n b e t w e e n a c c u r a t e r e f e r e n c e c r e e p s o l u t i o n s for
the t w o - p h a s e NiCoCrA1Y alloy c o n t a i n i n g different o x i d e v o l u m e fractions
w i t h the c o r r e s p o n d i n g p r e d i c t i o n s o b t a i n e d f r o m the c o u p l e d diffusion-
viscoplastic model.
REFERENCES
Contents
9.8.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856
9.8.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 856
9.8.3 Description of the Model . . . . . . . . . . . . . . . . . . . 859
9.8.3.1 Thermodynamic Model . . . . . . . . . . . . . . 859
9.8.3.2 Damage Mechanics Model . . . . . . . . . . . 860
9.8.4 Parameter Identification . . . . . . . . . . . . . . . . . . . . 861
9.8.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . . 862
9.8.6 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 863
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 863
9.8.1 VALIDITY
The model described in this article is intended to describe the secondary and
tertiary stages of creep at elevated temperatures u n d e r hydrogen-rich
conditions, as typically e n c o u n t e r e d in petrochemical installations. The
associated damage is grain b o u n d a r y cavitation leading to intergranular
fracture. This p h e n o m e n o n , k n o w n as hydrogen attack (HA), occurs
p r e d o m i n a n t l y in low-carbon, low-alloy ferritic steels (typically Cr-Mo steels).
9.8.2 BACKGROUND
Handbookof MaterialsBehaviorModels.ISBN0-12-443341-3.
856 Copyright 9 2001 by Academic Press. All rights of reproduction in any form reserved.
9.8 Hydrogen Attack 857
~3 I i , 1
~ - %%, % - ~j - ~ma~j, Crm - ~ Crkk (2)
ge
,/r D,jD,j (3)
V3
with aij denoting Cauchy stress and Dij the stretching or strain rate.
The termination of the secondary creep regime in low-carbon ferritic steels
in hydrogen-rich environments is caused by the initiation and growth of grain
boundary cavities, filled with a methane-hydrogen gas mixture [6]. The so-
called hydrogen attack initiates by hydrogen molecules in the gas atmosphere
dissociating and the hydrogen atoms diffusing into the steel. Some get trapped
at discontinuities occurring mainly between grain boundary carbides and
matrix, where the hydrogen reacts with the carbon in the steel to generate
methane. The methane molecules are too large to diffuse away and generate
an internal pressure inside the cavity which drives subsequent growth. The
deformation mechanisms involved during cavity growth are grain boundary
diffusion and dislocation creep. Their relative contributions are determined
by the cavity density, the internal gas pressure
and the stress state in the material, O'm, t9"e and the stress a, normal to the grain
boundary. For cavities with a spherical-caps shape (see Fig. 9.8.1), radius a,
and mean spacing 2b, the rate of change of the cavity volume,
9~ - max [.L
Vaiff . L ., , V a f f + V. ,o.]
+ Vo. (6)
with the maximum criterion in this expression originating from two modes in
which the cavity can grow, depending on its size and the stress state. In Eq. 6,
858 van der Giessen and Schl6gl
(8)
~. = 3 / ( 2 n ) , ft, = ( n - 1)(n + 0.4319)/n 2
9H Pm q - an cl 2
Vdiff -- 4 ~
In (i/f) -- 1 (3 --f)(1 --f)'
1
Vcnr -- 2Tce'Cea3h(r 1 - (0.87a/b) 3/n (10)
X (Zn -4---
ae n sign (am + Pm)
provided that Pm + am > ae (which is typically the case in HA).
The enhanced straining in the tertiary regime is primarily due to cavity
growth. The contribution of growth to the overall strain is controlled by the
average rate of separation between the grains adjacent to the grain boundary,
-- Vcav/Trb2 -- ~(pm, am, ae, a,;a,b) (11)
The cavities grow until coalescence, when microcracks are formed along
the grain boundaries, and this finally leads to intergranular failure. A working
definition for cavity coalescence is when a/b = 0.7.
9.8 Hydrogen Attack 859
9.8.3.1 THERMODYNAMICMODEL
The methane pressure stems from the reaction of carbides with the hydrogen
and depends on the various phases in the steel. In case of an alloy carbide
MxCy containing Cr, Mo, V, and Fe, the chemical reaction is of the type
(CrycrMOyMoVyvFeyFe)xCy + 2yH2 ~ yCH4 + XycrCr + XyMoMO + xyvV + XyFeFe
(12)
where YCr, YMo, YV, and YFe are the concentration parameters of Cr, Mo, V, and
Fe, respectively, in the carbide MxCy (Ycr + YMo + YV + YFe = 1). An upper
limit to the methane pressure is obtained by assuming this reaction to be in
equilibrium, so that
YflCH4 nt- XycrflCr -+- XyMoflMo -+- Xyv#v + XyFe//Fe -- 2yflH 2 -- /'/MxCy=0 (13)
where #x denotes the chemical potential of the component x.
Knowing the chemical potentials of the metallic components at a given
temperature (see later) as well as the pressure-dependent chemical potential
of H2,
IIH2 -- [202 -+- R T In PH2 (14)
(/~~2 is the chemical potential of one mol H2 in the standard state where
PH2--p0= 1 arm), the methane chemical potential #cm is solved from
Eq. 13. The methane pressure can then be solved from the expression
0
].lOll 4 -- ]../OH 4 + i T lnfcm, fCH4 -- Pcm exp{C(T)pcm} (15)
where C(T) can be found in [2, 5].
860 van der Giessen and Schl6gl
The chemical potentials of Cr, Mo, V, and Fe in Eq. 13 are those of these
elements dissolved in the ferritic (bcc) matrix. The thermodynamic treatment
of such a system is complex, but the solution is available in the literature [5],
which gives PCr, PMo, #V, and ~AFe a s a function of the composition and
temperature. The chemical potential PMxCy of the reacting carbide also
depends on its crystal structure, composition, and temperature. Neglecting
changes in the carbide composition during hydrogen attack, this chemical
potential is also now known [5] for all most likely carbides in Cr-Mo steels.
where ~rij denotes the Jaumann derivative of Cauchy stress and Dcc the strain-
rate contribution due to creep and grain boundary cavitation. ~'ijkz is the
tensor of elastic moduli,
~cPiJkl- 1 -4-v
in terms of Young's modulus E and Poisson's ratio v, and ~ is the cubic thermal
expansion coefficient. If there were no cavitation, Dcc would simply be equal
to the power-law creep rate
9c 3 o'lj (18)
D~ -- s e 2 ae
n kahln I - a~ (19)
d-p n~n~ n d- 1 ae "
K--1
9.8 Hydrogen Attack 861
9K _ _4 1+ nk r -- % ~,Ce2R (20)
CSp rc O-e
~rg
D CijCrg -- ge"C 2 (Tij 'Jr- K --~ cSij (21)
and consists of a pure (yet small) creep part and a dilatational part due to
isotropic cavitation on all facets. The cavitation rate C~rg is equal to the
separation rate from Eq. 11 with the facet normal stress a, being taken equal
to the macroscopic hydrostatic stress am. The coefficient /c depends on the
grain shape and is typically equal to 0.3.
The two extreme modes are combined simply by selecting one (Eq. 19) or
the other (Eq. 21). A possible criterion for selecting the mode is the maximum
value of the cavitation rates predicted in each of the two modes. If C~rgdelivers
the largest value, Dcc to be substituted into Eq. 16 is taken to be equal to that
in Eq. 21; otherwise the expression in Eq. 19 is used. Other criteria are
conceivable but have not been used so far.
~ _ DB~Bf~
k---~- exp --k--T (23)
The damage model (Eq. 16) has the standard form of a viscoplastic or
creeplike constitutive equation. It can therefore be incorporated into existing
codes through a modification of the creeplike term Dcc. This modification
will need to include a solution procedure for the nonlinear matching
condition (Eq. 20); a straightforward secant method has been found to be
effective [8]. Because of the high nonlinearity of creep, numerical stabi-
lity requires attention just as in any creep analysis. A relatively simple rate
tangent operator derived in [8] has proved to be efficient in the integration
of Eq. 16 [4].
The calculation of the methane pressure is straightforward in principle but
requires knowledge of the temperature (either constant or an outcome of a
transient thermal analysis) and the composition at each point in the body. The
necessary equations as summarized in Section 9.8.3.1 can be found in full
detail in [5]. The Fortran code of the expressions is available from the authors
upon request.
A simplified version of the model can be used when the component or
material is under autoclave conditions, i.e., at a constant temperature without
external loading. In that case, the voids are subjected only to the gas pressure
pm and the material does not creep at a macroscopic scale. Then, the void
9.8 Hydrogen Attack 863
growth equations (Eqs. 6-10) can be simply used to integrate the cavity size a
in time until cavity coalescence takes place.
Most of the parameters in the model are strongly dependent on the material
and therefore cannot be listed. Following are physical constants and
parameters that are applicable for a wide range of materials:
9 k--- 1.38 x 1 0 - 2 3 j / K
9 ~--- 1.18 x 10 -29 m 3
9 tc ~ 0.3
9 ~ ~ 70-75 ~
REFERENCES
1. Frost, H. J., and Ashby, M. E (1982). Deformation-Mechanism Maps, Oxford: Pergamon Press.
2. Odette, G. R., and Vagarali, S. S. (1982). An equation-of-state for methane for modeling
hydrogen attack in ferritic steels. Metall. Trans. A, 13A: 299-303.
3. Parthasarathy, T. A. (1985). Mechanisms of hydrogen attack of carbon and 2.25Cro1Mo steels.
Acta Metall., 33: 1673-1681.
4. Schl/Sgl, S. M., and Van der Giessen, E. (1999). Hydrogen attack in a welded reactor. J. de Phys.
IV 9: 137-146.
5. Schl6gl, S. M., Van Leeuwen, Y., and Van der Giessen, E. (2000). On methane generation and
decarburization in low alloy Cr-Mo steels during hydrogen attack. Metall. Mater. Trans. A31:
125-137.
6. Shewmon, P. (1987). Synergism between creep ductility and grain boundary bubbles. Acta
Metall. 35: 1317-1324.
7. Van der Burg, M. W. D., Van der Giessen, E., Needleman, A., and Tvergaard, V. (1995). Void
growth due to creep and grain boundary diffusion at high triaxialities. J. Mech. Phys. Solids 43:
123-165.
8. Van der Burg, M. W. D., Van der Giessen, E., and Tvergaard, V. (1998). A continuum damage
analysis of hydrogen attack in in a 2.25Cr-1Mo vessel. Mat. Sci. and Eng. A241: 1-13.
\
SECTION 9.9
Contents
9.9.1 N o n - h y d r i d e - f o r m i n g s y s t e m s . . . . . . . . . . . . . . 865
9.9.1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 865
9 .9 .1 .2 B a c k g r o u n d . . . . . . . . . . . . . . . . . . . . . . . . . 865
9.9.1.3 D e s c r i p t i o n of the M o d e l . . . . . . . . . . . . 865
9.9.1.4 Identification of P a r a m e t e r s . . . . . . . . . . 86 6
9.9.1.5 H o w to Use the M o d e l . . . . . . . . . . . . . . . 86 7
9.9.1.6 P a r a m e t e r s . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8
9.9.2 H y d r i d e - F o r m i n g Systems . . . . . . . . . . . . . . . . . . 868
9.9 2.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 868
9.9 2.2 B a c k g r o u n d . . . . . . . . . . . . . . . . . . . . . . . . . 869
9.9 2.3 D e s c r i p t i o n of the M o d e l . . . . . . . . . . . . 869
9.9 2.4 Id entification of P a r a m e t e r s . . . . . . . . . . 870
9.9 2.5 H o w to Use the M o d e l . . . . . . . . . . . . . . . 871
9.9 2.6 P a r a m e t e r s . . . . . . . . . . . . . . . . . . . . . . . . . . 872
Acknowledgements .............................. 872
References ....................................... 872
9.9.1 N O N - H Y D R I D E - F O R M I N G SYSTEMS
9.9.1.1 VALIDITY
The model applies to a variety of systems, such as fcc, bcc, hcp, pure metals
(e.g., Ni, Fe, Mo, W), solid solutions (e.g., steels), precipitation-strengthened
systems (e.g., aluminum alloys), and intermetallics (e.g., Ni3A1 and FeA1). It
can be used to calculate the local hydrogen concentration qualified by
hydrostatic stress and trapping induced by plastic straining. Then by using
information on whether the fracture is strain- or stress-controlled, one can
predict the location of the first microcracking event in a specimen.
9.9.1.2 BACKGROUND
The interaction between solute hydrogen atoms and an applied stress field
results from the hydrogen-induced volume and local moduli changes that
accompany the introduction of the solute hydrogen in the lattice [11, 23]. In
regions of tensile hydrostatic stress and softened elastic moduli, interstitial
hydrogen has a lower chemical potential. As a consequence, diffusion through
normal interstitial lattice sites (NILS) is generated toward these regions,
tending to eliminate the gradients of the chemical potential. Regions with
compressive hydrostatic stress or hardened elastic moduli are depleted.
Transported hydrogen through NILS diffusion can interact with and
accumulate at various microstructural heterogeneities, such as dislocations,
grain boundaries, inclusions, voids, surfaces, and impurity atoms described as
traps, and from there initiate fracture [7]. Trapping characterizes the fact that
interstitial solute atoms often find interstices associated with lattice
imperfections to be energetically preferable to NILS. It is emphasized that
trap characteristics are evolutionary in nature. Deformation affects dislocation
density and structure, changes the void population and size, and influences
the behavior of inclusions and grain boundaries in their activity as traps.
where ( ),, = 0( )/Oxi, d/dt is the time derivative, Cc = OLflNL is the hydrogen
concentration in NILS measured in atoms per unit volume, 0L is the
occupancy of NILS, fl is the number of NILS per solvent atom, Nc = Na/VM,
NA = 6.0232 x 1023 atoms per mole is Avogadro's number, VM is the molar
volume of the host lattice, Cr = 0raNt is hydrogen concentration in number
of atoms per unit volume in trapping sites, 0r is the occupancy of the trapping
sites, a is the number of trapping sites per trap, Nr, which is a function of the
local effective plastic strain, i.e., Nr = NT(eP), denotes the trap density
measured in number of traps per unit volume, D is the hydrogen diffusion
constant through NILS, Vn is the partial molar volume of hydrogen in solid
solution, R is the gas constant equal to 8.31J mole -1 K-1, T is the absolute
temperature, Deff is an effective diffusion constant given by
Deft = D/(1 + OCr/oqCL), (2)
aij is the Cauchy stress, and the standard summation convention over the
range is implied for a repeated index. The relationship between CL and Cr in
Eq. 2 is established through Oriani's equilibrium theory, which requires
Or 0L
1 - Or -- 1 - OLK'
(3)
where K = exp(WB/RT) is the equilibrium constant, and WB is the trap
binding energy. As a result,
O~NT
OCT KIlNL
OC-----~=[1+ K-lflNr]2 (4)
Dij - - ~ In 1 + 3f]
where c is the total hydrogen concentration (in NILS and trapping sites)
measured in hydrogen atoms per solvent atom, Co is the corresponding initial
hydrogen concentration in the absence of any straining, Av is the volume
change per atom of hydrogen introduced into solution that is directly related
to the partial molar volume of hydrogen V , = A V N A in solution, and k2 is the
mean atomic volume of the host metal atom. In the case of small strain
plasticity, Eq. 5 reduces to eij
So far, research in non-hydride-forming systems [2, 3] has established two
viable mechanisms of embrittlement, namely: (i) hydrogen-enhanced
localized plasticity and (ii) hydrogen-induced decohesion. However, a
fracture criterion which would allow a relevant model to have predictive
capabilities has not yet been devised. Hence, the following discussion should
be viewed only as suggestive and by no means as reflecting all of the
fundamental physics underlying the embrittlement effect.
Once the solution to the coupled initial boundary value problem is
obtained for a given initial concentration of hydrogen, the following cases
may be assessed [24]: (i) in the case of brittle intergranular fracture, the
location of the first microcracking event should be expected to occur at
locations where both stresses and hydrogen accumulation are high; (ii) in the
case of ductile fracture by void nucleation at inclusion, the event will likely
take place again in regions where stresses and hydrogen concentrations are
high; (iii) in the case of fracture occurring predominantly by plastic flow
868 Sofronis
9 . 9 . 1 . 6 PARAMETERS
the annealed material, and 7 - 2.0 • 1016 line length per cubic meter is a
proportionality constant; parameter c~ can vary from 1 to several powers of 10;
f l - 1 (maximum NILS concentration of 1 hydrogen atom per solvent lattice
atom); VM - 10.852 cm3/mole; VH - 1.88 cm3/mole; for T _> 273 K the diffusion
constant is given by D - 5.0 • 10-8(m2/s)exp(-10.215kJmole-X/RT); and since
niobium is a high-solubility system, NILS initial concentrations for the stress-free
lattice can vary from 0 to 1 H/Nb.
9.9.2.1 VALIDITY
stabilized by the application of a stress field. Examples are the IVb and Vb
metals and their alloys (Ti, Zr, V, Nb, Ta), as well as a number of other metals
such as Mg and A1. This hydride mechanism is supported by microscopic
observations [21, 25] and thermodynamic calculations [4].
9.9.2.2 BACKGROUND
where
1--f if 0 ~ f < l (9)
Q- 1 if f - - 1 '
eT _ ~ (C -- co)Oh if f -- 0
( (1 - f ) ( c - co)Oh +f(0hyd -- CoOh) if f ~ 0" (11)
In Eq. 11, c and Co are the local and initial hydrogen concentrations in
hydrogen atoms per metal atom, respectively, Oh is the lattice local dilatation
when a hydrogen atom dissolves in solution with the metal [17], and 0hya is
the volume dilatation of a material element that is 100% hydride.
An averaging approach is used to estimate the hydride size directly ahead
of a crack tip during the numerical simulation. Suppose that at a given time t
the region directly ahead of the crack tip along the axis to symmetry has a
hydride volume fraction distribution f(r), where r is the distance from the tip
and f - 0 for r > r0. In view of the large values of hydrogen diffusivity, an
individual hydride particle in this region could be as large as a - f r o in
length, where f is the average hydride volume fraction in the region
0 _< r _< r0. The fracture toughness in the presence of hydrogen K/c is defined
[13] as the level of the applied load measured in terms of the applied stress-
intensity factor at the moment when the hydride particle size a at some
location r will reach a critical size at which the fracture of the hydride is
energetically favored in a Griffith sense, namely
a- acrit(r) -- 27sE
g(1 - v2)a2(r)" (12)
872 Sofronis
The parameter Ys is the surface energy of the hydride phase, E is Young's modulus,
v is Poisson's ratio, and a is the local stress ahead of the crack in the direction
normal to the axis of symmetry. Of course, such a prediction for the fracture
toughness is a conservative one, since the presence of a void ahead of a blunting
crack tip due to cracking of a hydride particle does not necessarily lead to fracture.
9.9.2.6 PARAMETERS
10 0
R--T / exp \ RT / " (14)
ACKNOWLEDGEMENTS
This work was supported by the Department of Energy under grant DEFGO2-
96ER45439. The author would like to thank Prof. H. K. Birnbaum for many
helpful discussions on the subject.
REFERENCES
1. Birnbaum, H. K., Grossbeck, M. L., and Amano, M. (1976). Hydride precipitation in Nb and
some properties of NbH.J. Less Comm. Met. 49: 357-370.
9.9 Hydrogen Transport and Interaction with Material Deformation 873
25. Takano, S., and Suzuki, T. (1974). An electron-optical study of//-hydride and hydrogen
embrittlement of vanadium. Acta Metall. 22: 265-274.
26. V61kl, J., and Alefeld, G. (1978). Diffusion of hydrogen in metals, in Hydrogen in Metals I,
Topics in Applied Physics, pp. 53-74, vol. 28, Alefeld, G., and Volkl, J., eds., New York:
Springer-Verlag.
27. Westlake, D. G. (1969). A generalized model for hydrogen embrittlement. Trans. ASM 62:
1000-1006.
SECTION 9.10
Unified Disturbed State
Constitutive Models
CHANDRA S. DESAI
Department of Civil Engineering and Engineering Mechanics, The University of Arizona, Tucson,
Arizona
Contents
9.10.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
9.10.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 876
9.10.3 Identification of Material Parameters . . . . . . 877
9.10.3.1 Tests for Finding Parameters . . . . . . . 878
9.10.4 Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . 878
9.10.5 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
APPENDIX 1 DSC/HISS Parameters for
Typical Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
9.10.1 VALIDITY
9.10.2 FORMULATION
(i)
where a, i, and c denote observed or actual, relative intact (RI) and fully
adjusted (FA) responses, respectively, ~ and e are the stress and strain vectors,
C is the constitutive matrix, D is the disturbance, dD is the increment or rate
of disturbance, and d denotes increment. Although D is often treated as scalar,
its tensorial form can be introduced in the DSC equations. In the DSC, it is
considered that at any stage during deformation, a material element is
composed of a mixture of two or more reference materials. For the dry
material, one of the reference materials is in the RI state, whose behavior is
expressed by using such continuum theories as elasticity, plasticity, or elasto-
viscoplasticity. The RI material continuously transforms to the material in the
FA state because of the internal self-adjustment of the material's micro-
structure. It is the consequence of relative particle motions and/or
microcracking; in the limit, the FA material is assumed to approach an
invariant state. Behavior of the FA can be characterized by using various
assumptions, e.g., (1) it can carry hydrostatic or isotropic stress and no shear
stress and act like a constrained liquid, and (2) it can continue to carry a
limiting shear stress under a given hydrostatic stress and continue to deform
in shear without any change in volume, as in the critical state concept [15]
and act like a constrained liquid-solid. If the material in the FA state is treated
as a "void" as in the continuum damage concept [16], it can carry no stress at
all. Since the material in the FA state is surrounded by the RI material, the
foregoing two idealizations are considered to be more realistic compared to
the "void" assumption in the damage concept. Furthermore, the DSC model
allows for the coupling and interaction between the material parts in the RI
and FA states. Such coupling is not allowed in the damage concept. As a
result, the DSC model implicitly allows for the neighborhood or nonlocal
effects, and external enrichments such as gradient and Cosserat theories and
microcrack interaction are not required. The disturbance, D, acts as the
coupling and interpolation mechanism and leads to the observed behavior in
terms of the behavior of the RI and FA material parts.
9.10 Unified Disturbed State Constitutive Models 877
The DSC model allows for the flexibility to choose specialized versions, such
as the elastic, elastoplastic, viscoplastic, and disturbance (degradation).
Hence, the user needs to specify parameters related to the version chosen for a
given material and application need. The basic parameters are listed in
following text, along with the explanation for various quantities:
where J1 and J2D are the first invariant of the stress tensor, Crij, and the second
invariant of the deviatoric stress tensor, Sij, the overbar denotes nondimen-
sional value with respect to the atmospheric pressure, Pa, ]1 - J 1 + 3R, R is
878 Desai
the bonding stress, Sr = (X/~/2)J3D "d2Dl-3/2 , J3D is the third invariant of Sij ,
and ~D are the trajectories of total and deviatoric plastic strains, respectively,
Pa is any parameter (see preceding), Tr is the reference temperature (e.g.,
300 K), and T is any temperature. The yield surface, F, plots as continuous in
various stress spaces, and the associated plasticity models are referred to as
HISS (hierarchical single surface).
9.10.4 IMPLEMENTATION
where ~ is the relative motion parameter and ~r is the relative stress vector
based on go_ gi. The incremental finite element equations with C Dsc at step
9.10 Unified Disturbed State Constitutive Models 879
n are derived as
I"
~V (1 - Dn) Brdan+l
i dV + i Dn B ~dcrn+ldg
c
(3)
+ f B; (~ n - ai)dDn - dV --
Various techniques for the incremental-iterative solutions for Eq. 4 are given
by Desai [1].
The finite element procedures have been used to successfully predict the
observed behavior of a wide range of simulated and field problems in civil and
mechanical engineering and electronic packaging.
9.10.5 PARAMETERS
hi 0.0001 Du 0.75
h2* 0.78
* ~ = hl/~ h2, a is the hardening in growth function, eoc is the initial void ratio, and ~v is the
trajectory of volumetric strains.
Dry sand
* O~ = all~ ill
** a = hlexp [-h2~(1 - r + ;,,r
Note: a is the hardening or growth function; tc is the nonassociative parameter.
Parameter Rocks
Parameters f o r R o c k s a n d C o n c r e t e (Continued)
Parameter Rocks
* fl = floe-e~J~
** Fs = [ e x p ( f l l / f l o J 1 ) - flSr] -0"5
Temperature dependence:
( T ) -0"462 ( T ) 0224
E(T) = 33.92 3 - ~ ;v(T) = 0.28 3--0-6
1.70
0{(T)= /a~-~/ /3~0/-0334 ;F(T) - 5.0 (3~0 /
300
882 Desai
Parameter P3oo c
Parameter P30o c
F 1.80/sec 6.185
A 0.102 1.55
Note: Other parameters are not affected significantly by temperature; hence, their average values
are used.
REFERENCES
1. Desai, C. S. (1999). Mechanics of Materials and Interfaces: The Disturbed State Concept, Boca
Raton, Florida: CRC Press (in press).
2. Desai, C. S. (1995). Constitutive modelling using the disturbed state as microstructure self-
adjustment concept, Chapter 8 in Continuum Models for Materials with Microstructure,
Miihlhaus, H. B., ed., John Wiley.
3. Desai, C. S., Basaran, C., and Zhang, W. (1997). Numerical algorithms and mesh dependence
in the disturbed state concept. Int. J. Num. Meth. Eng. 40: 3059-3083.
4. Desai, C. S., Chia, J., Kundu, T., and Prince, J. L. (1997). Thermomechanical response of
materials and interfaces in electronic packaging: Parts I and II. J. Elect. Packaging, ASME 119:
294-309.
5. Desai, C. S., Dishongh, T. J., and Deneke, P. (1998). Disturbed state constitutive model for
thermomechanical behavior of dislocated silicon with impurities. J. Appl. Physics 84: 11.
6. Desai, C. S., and Ma, Y. (1992). Modelling of joints and interfaces using the disturbed state
concept. Int. J. Num. Analyt. Meth. Geomech. 16: 623-653.
7. Desai, C. S., and Salami, M. R. (1987). A constitutive model and associated testing for soft
rock. Int. J. Rock Mech. Min. Sc. 24(5): 299-307.
8. Desai, C. S., Samtani, N. C., and Vulliet, L. (1995). Constitutive modeling and analysis of
creeping slopes. J. Geotech. Eng., ASCE, 121(1): 43-56.
9. Desai, C. S., Somasundaram, S., and Frantziskonis, G. (1986). A hierarchical approach for
constitutive modelling of geologic materials. Int. J. Num. Analyt. Meth. Geomech. 10(3): 225-
252.
10. Desai, C. S., and Toth, J. (1996). Disturbed state constitutive modeling based on stress-strain
and nondestructive behavior. Int. J. Solids Struct. 33(11): 1619-1650.
11. Desai, C. S., and Varadarajan, S. (1987). A constitutive model for quasistatic behavior of rock
salt. J. Geophys. Res. 92(B 11): 11445-11456.
12. Desai, C. S., and Whitenack, R. (2000). Review of models and the disturbed state concept for
thermomechanical analysis in electronic packaging. J. Electronic Packaging, ASME (in press).
13. Desai, C. S., Zaman, M. M., Lightner, J. G., and Siriwardane, H.J. (1984). Thin-layer element
for interfaces and joints. Int. J. Num. Analyt. Meth. Geomech. 8(1): 19-43.
14. Katti, D. R., and Desai, C. S. (1994). Modeling and testing of cohesive soil using the disturbed
state concept. J. Eng. Mech., ASCE, 121: 648-658.
15. Roscoe, K. H., Schofield, A. N., and Wroth, C. P. (1958). On yielding of soils. Geotechnique 8:
22-53.
16. Kachanov, L. M. (1986). Introduction to Continuum Damage Mechanics, Dordrecht: Martinus
Nijhoff Publishers.
17. Perzyna, P. (1966). Fundamental problems in viscoplasticity. Adv. Appl. Mech. 9: 247-277.
SECTION 9.11
Coupling of Stress-Strain,
Thermal, and Metallurgical
Behaviors
TATSUO INOUE
Department of Energy Conversion Science, Graduate School of Energy Science, Kyoto University,
Yoshida-Honmachi, Sakyo-ku, Kyoto, Japan
Contents
9.11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 884
9.11.2 Continuum Thermodynamics and
Fundamental Framework . . . . . . . . . . . . . . . . . . 885
9.11.3 Stress-Strain Constitutive Equation . . . . . . . 888
9.11.3.1 Plastic Strain Rate . . . . . . . . . . . . . . . . . 888
9.11.3.2 Viscoplastic Strain Rate . . . . . . . . . . . . 889
9.11.4 Heat Conduction Equation . . . . . . . . . . . . . . . . 891
9.11.5 Kinetics of Phase Transformation . . . . . . . . . 891
9.11.6 Some Simulated Results of Engineering
Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 893
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 895
9.11.1 INTRODUCTION
Coupling among metallic structures, including the molten state, temperature, and
stress and/or strain occurring in processes accompanied by phase transformation,
sometimes is one of the predominant effects of such industrial processes as
quenching, welding, casting, and so on. Figure 9.11.1 shows the schematic
representation of the effect of metallo-thermomechanical coupling with the
induced phenomena [1-5]. When the temperature distribution in a material varies,
thermal stress (@) is caused in the body, and the induced phase transformation
(@) affects the structural distribution, which is known as melting or solidification
in solid-liquid transition and pearlite or martensite transformation in the solid
(DThermalstress
IX X .ea, I
TEMPERATURE ~
.e,o "1
" STRESS/STRAIN
I
phase. Local dilatation due to structural changes in the body bring out the
transformation stress (@) and interrupt the stress or strain field in the body.
In contrast to these phenomena, which are well known in ordinal analysis,
arrows in the opposite direction indicate coupling in the following manner.
Part of the mechanical work done by the existing stress in the material is
converted into heat (@) which may be predominant in the case of inelastic
deformation, thus disturbing the temperature distribution. The acceleration of
phase transformation by stress or strain, which is called stress- or strain-
induced transformation (@) has been treated by metallurgists as one of
leading parameters of transformation kinetics. The arrow numbered by ((~))
corresponds to the latent heat due to phase transformation, which is essential
in determining the temperature. The purpose of this section is to present the
governing equations relevant to simulating such processes involving phase
transformation when considering the effect of the coupling mentioned.
Formulation of the fundamental equations for stress-strain relationships, heat
conduction, and transformation kinetics based on continuum thermody-
namics will be done in the first part, and a list of some examples of the
numerical simulation of temperature, stress-strain, and metallic structures in
the processes of quenching, welding, and casting will be presented.
of the Ith constituent as ~I (see Fig. 9.11.2), the physical and mechanical
properties x of the material are assumed to be a linear combination of the
properties xi of the constituent as
N
I--1
with
N
I--I
where EN_I is the summation for suffix I from 1 to N. All material parameters
appearing in following text are defined in the manner of Eq. 1.
The Gibbs free-energy density function G is defined as
1
p ~
where U, T, ~/, and p are the internal energy density, temperature, entropy
density, and mass density, respectively. Elastic strain rate ~ in Eq. 3 is defined
.i
as the subtraction of inelastic strain rate ~ij from total strain rate ~ij, that is,
9e 9 .i
~ij ----~ij - ~ij (4)
The thermodynamic state of a material is assumed to be determined by stress
aij, temperature T, temperature gradient gi(--grad T), and a set of internal
variables of inelastic strain ~iij, back stress ~ij, and hardening parameter ~c
related to inelastic deformation, together with the volume fraction of the
constituents ~I. Then, the general form of the constitutive equation can be
FIGURE 9.11.2 C o n c e p t of m i x t u r e .
9.11 Coupling of Stress-Strain, Thermal, and Metallurgical Behaviors 887
expressed as
( i
G = G aij, T, gi, ~'ij, oqj, 1r ~I
) (~)
( i
rl -- rI aij, T, gi, ei3, ~ij, ~c, ~
) (6)
( i
q i - q i crij , T, g i , e ij , czi3 , ~c, ~ I
) (7)
Here, qi is the heat flux. The evolution equations for the internal variables are
defined in the same form as Eqs. 5-8, i.e.,
~ i( ~
~ij -- ~ij aij, T, gi, ~ij, ~zij, ~c, ~I
/ (9)
(
OCij -- O~ij Gij , T, gi, i
F,ij, (xij, K,, ~I
) (10)
(
~. -- ~. aij, T, gi , ~ij, ~
i ~c, ~x
) (11)
( i ) (12)
qi = - k
( aij, T, ~ij,i ~zij, ~c, ~I ) gi (18)
Here, Fourier's law has been used in Eq. 18 with thermal conductivity k.
888 Inoue
To obtain an explicit expression for the elastic strain in Eq. 16, the Gibbs free-
energy G is assumed to be determined by that of constituent GI in the form of
Eq. 1 as
N
G a0, T, e0, ~0, K, ~I ~IG~ a 0, T, e0, ~0, tc
I=l
When GI is divided into the elastic and inelastic parts as
( i
GI (Tij, T, F.ij, ~ij, K,, ~I
) -- GIe(cYij, T) ,(i )
..qt_GI T, g.ij, cxij , K, (20)
we can derive the elastic strain from Eq. 16 by expanding elastic part G~
around the natural state, ai) = 0 and T = To, in terms of the representation
theorem for an isotropic function;
N N (21)
o I=l I=1
Here, El, vI, ~I, and/31 correspond to Young's modulus, Poisson's ratio, thermal
expansion coefficient, and dilatation of the Ith constituent, respectively.
Assume that the evolution of back stress ~0 of the yield surface and
hardening parameter tc can be determined by
~j - C(T, ~, ~)~ i (22)
where ~i represents the equivalent inelastic strain rate. To take into account
the effect of changing structural fraction ~i, we take the form of the yield
function as
( i
F -- F ai), T, ei) , ~i), to, ~I )_[ ]
3(si) _ ~i))2 I/2_K(T ' to, ~z) (24)
where si)(= cri) - 1 6i)ahh) represents the deviatoric stress component. Employ-
ing the normality rule and the consistency relationship, the final form of the
9.11 Coupling of Stress-Strain, Thermal, and Metallurgical Behaviors 889
with
_1 ___( oqF oqF + ~ OF {-- (2 ~ ~ ) 1/20qF} (26)
6 C~{7mnOF.in OGmnOO~mn O{7mnO-~mn
Equation 25 means that plastic strain is induced not only by stress, but also by
the temperature and phase change.
f r
( r,
i) (28)
F= -1
K
where # and K denote the stress, and the coefficient of viscosity and the static
flow, and
_ fo, if ~(F) _< 0
(~(F)) (29)
if > 0
Equation 27 indicates that the inelastic strain rate is induced in an outer
direction normal to static yield surface F, and that the magnitude of the strain
rate depends on the ratio of excess stress (f - K) to flow stress K. If we adopt
the flow rule (Eq. 27) to the liquid state, the flow stress tends to vanish
(K--+ 0) and the yield surface F expands infinitely (F--+oo), which implies that
the strain rate is infinite at low stress. To compensate for such an
890 Inoue
(32)
Equation 27 can be reduced to
when the effect of temperature and phase change is neglected for simplicity.
This equation is equivalent to the Maxwell constitutive model for a
viscoelastic body.
When the elastic component of shear deformation is small enough
compared with the viscoplastic component, as is usual for a viscous fluid, the
Newtonian fluid model
(35)
is obtainable from Eq. 34 by neglecting the elastic shear strain rate.
Furthermore, when the elastic volume dilatation e~h is removed from
Eq. 35, we have
aij = 2#~,ij - pcSij (36)
which represents the model for an incompressible Newtonian fluid. In the
limiting case for an inviscid material (# = 0), ~(F) in Eq. 27 tends to infinity
and
3---~I/r A (37)
1
~ij
9i = A OF
D-~/j (38)
9.11 Coupling of Stress-Strain, Thermal, and Metallurgical Behaviors 891
= pr (40)
holds with enthalpy density H (= G 4-T~/) and latent heat li due to the
increase of the Ith phase
OH
li=o~ I (41)
The fifth term on the left-hand side of Eq. 40 denotes the heat generation by
inelastic dissipation, which is significant when compared with the elastic work
represented by the fourth term, and the third term arises from the latent heat
through phase changes. Hence, it can be seen that Eq. 40 corresponds to the
ordinal equation of heat conduction, provided that these terms are neglected.
diffusion process, and Johnson and Mehl [10] proposed a formula for volume
fraction ~p as
~p = 1 - exp(-Ve) (42)
(43)
Ve --
/o 4nR(t- ~)3nd~
Here, R(t) is the radius of the pearlite particle at time t, and n denotes the
number of nucleating particles per unit time. Bearing in mind that the value of
R is generally a function of stress as well as temperature, Eq. 43 may be
reduced to
/
~o.~ / ii r162
I ./ X' /" ~if oo: 0.P,:,
/// /// :
~o~ / / / /j/ ~ ~,~
I0 10 ~ 10 3
Time t , s
FIGURE 9.11.3 Dependenceof stress on pearlite reaction (AISI4340 steel, 343~
9.11 Coupling of Stress-Strain, Thermal, and Metallurgical Behaviors 893
1.0-
--o-. Tens i o n o
0.8- --e-- C o m p r
o
gl
r
m 0s
cl
g
o 0.4
r
.9
r
o1,. 0.2
LL
tltll,
/ 2,"
0s )
/ .......,/:~ _ _ _
I--
Carbon content C
FIGURE 9.11.5 Schematic phase diagram.
with references. The results of heat treatment are those simulated by the finite
element CAE system "HEARTS" (HEAt tReaTment Simulation program),
which is available for the analysis of the heat treatment process in this stage
[14-17].
Quenching
Quenching of infinite cylinder [14]
Carburized quenching of ring and gear wheel [14, 18].
Induction hardening of ring and gear wheel [19, 20]
Quenching of Japanese sword [21, 22, 23]
Welding
Butt-welding of plates [24]
Bead-on-plate [25]
Casting
Continuous casting of a slab [26]
Thin slab casting [27]
Centrifugal casting [28]
9.11 Coupling of Stress-Strain, Thermal, and Metallurgical Behaviors 895
REFERENCES
1. Inoue, T., Nagaki, S., Kishino, T., and Monkawa, M. (1981). Ingenieur-Archives 50(5):
315-327.
2. Inoue, T. (1988). Thermal Stresses, pp. 192-278, Hetnarski, Richard B., ed., North-Holland.
3. Inoue, T. (1990). Computational Plasticity: Current Japanese Materials Research, pp. 73-96,
vol. 7, Inoue, T., et al., eds., Elsevier Applied Science.
4. Inoue, T., and Raniecki, B. (1978). J. Mech. Phys. Solids 3: 187-212.
5. Inoue, T. (1987). Berg- und Huttenmannische Monatshefte 3: 63-71.
6. Bowen, R. M. (1976). Continuum Physics, Vol. 3, New York: Academic Press.
7. Malvern, L. E. (1969). Introduction to the Mechanics of Continuous Medium, Prentice-Hall.
8. Perzyna, P. (1979). Advances in Applied Mechanics, pp. 315-354, vol. 9.
9. Wang, Z.-G., and Inoue, T. (1985). Material Science and Technology 1: 899-903.
10. Johnson, A. W., and Mehl, R. E (1939). AIME 135: 416-458.
11. Magee, C. L. (1979). Phase Transformations, p. 115, London: Chapman Hall.
12. Bhattacharyya, S., and Kel, G. L. (1955). ASM 47: 351-379.
13. Onodera, H., Gotoh, H., and Tamura, I. (1976). Proc. First JIM Int. Syrup. New Aspects of
Martesitic Transformation, pp. 327-332.
14. Inoue, T., Arimoto, K., and Ju, D.-Y. (1992). Proc. First Int. Conf. Quenching and Control of
Distortion, Chicago, pp. 205-212.
15. Inoue, T., Arimoto, K., and Ju, D.-Y. (1992). Proc. 8th Int. Congr. on Heat Treatment of
Materials, Kyoto, pp. 569-572.
16. Inoue, T. (1998). Mathematical Modelling of Weld Phenomena, pp. 547-575, vol. 4,
Cerjak, H., ed.
17. Inoue, T., and Arimoto, K. (1997).J. Materials Engineering and Performance, ASM 6(1): 51-60.
18. Yamanaka, S., Sakanoue, T., Yosii, S., Kozuka, T., and Inoue, T. (1998). Proc. 18th Conf. Heat
Treating, ASM International, pp. 657-664.
19. Inoue, T., Inoue, H., Uehara, T., Ikuta, E, Arimoto, K., and Igari, T. (1996). Proc. 2nd Int. Conf.
Quenching and Control of Distortion, Cleveland, pp. 55-62.
20. Inoue, T., Inoue, H., Ikuta, E, and Horino, T. (1999). Proc. 3rd Int. Conf. Quenching and Control
of Distortion, Prague, pp. 243-250.
21. Inoue, T., and Uehara, T. (1995). Proc. Int. Symp. Phase Transformations during the Thermal/
Mechanical Processing of Steel, The Metallurgical Society of the Canadian Institute of Mining,
Metallurgy and Petroleum, pp. 521-524.
22. Inoue, T. (1997). Materials Science Research International 3(4): 193-203.
23. Inoue, T. (1999). Proc. 8th Int. Conf. on Mechanical Behaviour of Materials, Victoria, vol. 2,
458-468.
24. Wang, Z.-G., and Inoue, T. (1985). Material Science and Technology 1(1): 899-903.
25. Sakuma, A., and Inoue, T. (1995). Proc. 5th Int. Symp. on Plasticity and Its Current Applications,
Sakai-Osaka, pp. 721-724.
26. Inoue, T., and Wang, Z.-G. (1988). Ingenieur-Archives 58(4): 265-275.
27. Inoue, T., and Ju, D. Y. (1991). Advances in Continuum Mechanics, pp. 389-406. Bruller, O.,
Mannl., V., and Najar, J., eds., Springer-Verlag.
28. Du, D. Y., and Inoue, T. (1996). Materials Science Research International 2(1): 18-25.
SECTION 9.12
Models for Stress-Phase
Transformation Couplings
in Metallic Alloys
S. DENIS, P. ARCHAMBAULT and E. GAUTIER
Laboratoire de Science et G~nie des Mat~riaux et de M&allurgie, UMR 7584 CNRS/INPL,
Ecole des Mines de Nancy, Parc de Saurupt, 54042 Nancy Cedex, France
Contents
9.12.1 Domain of Application . . . . . . . . . . . . . . . . . . . . 896
9.12.2 Theory Used to Derive the Models . . . . . . . . 897
9.12.3 Description of the Models . . . . . . . . . . . . . . . . 897
9.12.3.1 Kinetics Models . . . . . . . . . . . . . . . . . . . 897
9.12.3.2 Thermomechanical Model . . . . . . . . . 899
9.12.4 Identification of the Material Parameters .. 901
9.12.4.1 Metallurgical
Characterization . . . . . . . . . . . . . . . . . . . 902
9.12.4.2 Thermomechanical
Characterization . . . . . . . . . . . . . . . . . . . 902
9.12.5 Implementation in Codes . . . . . . . . . . . . . . . . . 903
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 903
where Yk is the volume fraction of constituent k, y~nax is the maximum that can
be formed at a given temperature, and nk and bk are coefficients that are
determined for each temperature from the IT diagram (t = 0 corresponds to
the end of the incubation period). The transition from isothermal to
nonisothermal kinetics is done through the fictitious time method [6].
For martensitic transformation, the progress of the transformation is
calculated using the relation established by Koistinen and Marburger:
where X~~ and X~ are, respectively, the concentration of element i in the solid
solution and in the precipitate, and, Di is the diffusion coefficient of element i.
Local equilibrium is considered at the interface. Because of the relative large
size of precipitates, the Gibbs-Thomson effect has been neglected. This model
has been applied to an A1-Zn-Mg-Cu alloy (7000 series) considering the
precipitation of the r/phase.
9
9 e/j is the elastic strain rate, which is related to the stress rate by Hooke's
law. Young's modulus and Poisson's ratio have to be temperature and
microstructure dependent. (Here, microstructure means "volume frac-
tions of the different phases").
9th
9 eij is the thermal strain rate, which takes into account the thermal
expansion coefficients % of the different phases and their dependence
on temperature: e~h --ZkYk f = ~ ( r ) d r .
9i n
9 eij is the inelastic strain rate: either the plastic strain rate when no
viscous effects are considered or the viscoplastic strain rate. It is
calculated using the classical theory of plasticity or viscoplasticity with
the associated hardening rules (isotropic and/or kinematic) or is
obtained from a micro-macro approach. All material parameters (yield
stress, hardening parameters, strain rate sensitivity) are to be considered
as temperature and microstructure dependent. Mixture rules are
generally assumed. In the case of chemical composition heterogeneities,
material properties depend also on local composition. Presently, a
dependency with carbon content can be taken into account. In addition,
it should be mentioned that taking hardening into account is quite
complex when a phase transformation occurs. Models have been
proposed to account for some possible recovery of strain hardening
during a phase transformation; i.e., the new phase "remembers" or does
not remember part of the previous hardening.k~jr is the strain rate due to
the volume change associated with the different phase transformations:
~,tijr- ~.,kYk~,tkr.
tp
9
9 e/j is the transformation plasticity strain rate. It is generally assumed that
it is proportional to the stress deviator (discussion about this assumption
can be found in [ 12]):
- 3/2 f'
where Kk and f are experimental parameter and function, and s o are the
components of the stress deviator.
When considering aluminium alloys, the mechanical behavior of the
supersaturated solid solution during cooling can be described through Eq. 1.
But, because of the very low precipitate volume fractions, the deformation
9.12 Stress-Phase Transformation Couplings in Metallic Alloys 901
where or0 represents a threshold stress, H(eVP)" is the hardening due to the
deformation, K(~,vP) m is the viscous stress, evp and kvp are, respectively, the
viscoplastic strain and strain rate, H and n are hardening parameters, and K
and m are the consistence and the strain rate sensitivity. All parameters
depend on temperature.
For considering the effects of precipitation on the mechanical behavior, we
consider that the flow stress of the alloy can be written: ~r = Crss + A~r. This
assumes that the precipitation process only influences the yield stress and has
no influence on the hardening behavior. Act accounts for solute and
precipitation hardening mechanisms in the following way.
For heterogeneous precipitation, precipitates are non coherent and do not
lead to hardening. Thus the mechanical behavior is mainly sensitive to the
depletion of the solid solution (decrease of the solute content). According to
literature about solute hardening, the mechanical softening can be expressed
as [11, 13, 14]
t) = n n
On the other hand, the effects of the phase transformations on the material
behavior must be quantified. The changes in mechanical properties due to
precipitation in aluminium alloys have been quantified by performing tensile
tests for different holding times at a constant temperature. Thus, for example,
the decrease of the yield stress related to heterogeneous precipitation and
consequently to the depletion of the solid solution has been obtained [13].
In the case of alloys that, in addition to the change in mechanical
properties induced by the new phase, exhibit transformation plasticity (like
steels, titanium alloys), experimental studies aim to quantify this additional
deformation. Typical tests consist in cooling down rapidly a specimen at the
transformation temperature and in applying a constant stress before
transformation starts and maintaining it all along the transformation. From
the dilatometry and/or resistivity measurements, we get both the transforma-
tion plasticity amplitudes versus the applied stress and the effect of the
applied stress on the transformation kinetics (for ferritic, pearlitic, bainitic
transformations in steels, for example). Moreover, experiments in which the
material is submitted to a tensile test either during its isothermal
transformation or during continuous cooling transformations allow us to
validate Eq. 1 [ 12].
Let us mention that numerous steel characterizations have been performed,
but for confidentiality reasons only few of them can be found in publications
(see, for instance, [12]).
REFERENCES
1. Christian, J. W. (1975). The Theory of Transformations in Metals and Alloys. Pergamon Press.
2. Sj6str6m, S. (1994). Physical, mathematical and numerical modelling for calculation of
residual stress: Fundamentals and applications, Proc. 4th Int. Conf. on Residual Stresses ICRS4
pp. 484-497, James, M. R., ed., Bethel: Society of Experimental Mechanics.
904 Denis et al.
3. Sigli, C., Vichery, H., and Grange, B. (1996). Proc. ICAA-5, 5th Int. Conf. on AI Alloys, Vol. 1,
pp. 391-396, Transtech Publications, Switzerland.
4. Ardell, J. A. (1985). Precipitation hardening. Metall. Trans. A, 16A: 2131-2165.
5. Denis, S., Archambault, P., Aubry, C., Mey, A., Louin, J. Ch., and Simon, A. (1999). Modelling
of phase transformation kinetics in steels and coupling with heat treatment residual stress
predictions. Journal de Physique IV France 9: 323-332.
6. Pumphrey, W. I., and Jones, E W. (1948). Inter-relation of hardenability and isothermal
transformation data. JISI 159: 137-144.
7. Louin, J. Ch., Denis, S., Combeau, H., Lesoult, G., Simon, A., Aliaga, Ch., and Massoni, E.
(2000). Effect of solidification segregations on phase transformation kinetics and on the
development of internal stresses and deformations during cooling of steels, in Proc. 5th
European Conference on Residual Stresses, pp. 205-210, B6ttger, A. J., Delhez, R., and
Mittemeijer, E. J., eds., ECRS5, Trans Tech Publications Ltd, Switzerland.
8. Aubry, C., Denis, S., Archambault, P., Simon, A., and Ruckstuhl, E (1998). Modelling of
tempering kinetics for the calculation of heat treatment residual stresses, Proc. ICRS5 (Int.
Conf. on Residual Stresses), pp. 412-417, Ericsson, T., Oden, M., and Andersson, A., eds.,
Link6ping University, Sweden.
9. Laude, E., Gautier, E., Archambault, P., and Denis, S. (1996). Cin~tique de transformation des
alliages de titane en fonction du traitement thermom~canique. Etude exp~rimentale et calcul.
La Revue de M~tallurgie-CIT/Science et G~nie des Mat~riaux, 1067-1078.
10. Godard, D., Gautier, E., and Archambault, P. (1999). Modelling heterogeneous precipitation
kinetics in a A1-Zn-Mg-Cu aluminum alloy, in Proc. PTM'99, International Conference on Solid-
Solid Phase Transformations, pp. 145-148, Koiwa, M., Otsuka, K., and Miyasaki, T., eds., The
Japan Institute of Metals, Kyoto.
11. Godard, D. (1999). Influences de la precipitation sur le comportement thermom~canique lors
de la trempe d'un alliage A1- Zn-Mg-Cu. Th~se de Doctorat de I'INPL, Nancy, France.
12. Denis, S., Archambault, P., Gautier, E., Simon, A., and Beck, G. (1999). Prediction of residual
stress and distortion of ferrous and nonferrous metals: Current status and future
developments, Proc. 3rd Int. Conf. on Quenching and Control of Distortion, pp. 263-276,
Totten, G. E., Liscie, B., and Tensi, H. M., eds., ASM International; Journal of Materials
Engineering and Performance (accepted October 2000).
13. Godard, D., Archambault, P., Houin, J. P., Gautier, E., and Heymes, E (1998). Mechanical
softening kinetics at high temperatures in an A1MgZnCu alloy: Experimental characterization
and microstructural interpretation, Proc. ICAA-6 pp. 1033-1038, Vol. 2, Sato, T., et al., eds.,
The Japan Institute of Light Metals.
14. Archambault, P., Godard, D., Denis, S., Gautier, E., and Heymes, E (1999). Prediction of heat
treatment residual stresses: Application to quenching of high strength aluminium alloys
including precipitation effects, in Proc. 7th Int. Seminar on Heat Treatment and Surface
Engineering of Light Alloys, pp. 249-258, Lendva, J., and Reti, T., eds., Hungarian Scientific
Society of Mechanical Engineering.
SECTION 9.13
Elastoplasticity Coupled
with Phase Changes
E D. FISCHER
Montanuniversitht Leoben, Franz-Josef-Strasse 18, A-8700 Leoben, Austria
Contents
9.13.1 Validity .................................. 905
9.13.2 Background .............................. 905
9.13.3 Description of the Model ................. 907
9.13.3.1 Transformation Kinetics ........... 907
9.13.3.2 Deformation Process .............. 909
9.13.4 Identification ............................. 911
9.13.5 H o w to U s e the m o d e l . . . . . . . . . . . . . . . . . . . . 913
9.13.6 Table of Parameters ...................... 913
References ....................................... 913
9.13.1 VALIDITY
9.13.2 BACKGROUND
process, often referred to as the "Magee effect," may contribute in the same
magnitude to the irreversible length change of elastic plastic material as the
"Greenwood-Johnson effect." Thus shape memory alloys "thrive" exclusively
on the orientation process! However, if monotonic loading paths are
considered, a relation like Eq. 1 can be applied, if the coefficient K is taken
from a "Greenwood-Johnson" diagram. Concerning an improved TRIP term
for martensitic transformation, the reader is referred to a recent paper by
Fischer et al. [3]. However, it must be said that this research is not yet
finished. Finally, the book edited by Berveiller and Fischer [4] is
recommended; it presents an extensive treatment of both types of
transformations in various kinds of metals.
The whole model must consist of two more or less connected parts:
External variables to the model are both the load-stress state and the
temperature field T(x, y, z, t). The evolution of the temperature field is
obviously coupled with the phase change process by the production or
extraction of heat (the "latent" heat or "transformation" heat or "recalescence"
heat). This coupling must not be omitted. Here, the reader is referred to the
chapter on heat treatment and corresponding data, e.g, the specific heat (heat
capacity). Usually the coupling of the temperature field with plastic
dissipation is weak and consequently need not be taken into account.
FIGURE 9.13.1 Typical CCT diagram for a certain steel grade with AC3=830~ Abbreviations:
A austenite, B bainite, F ferrite, M martensite, P pearlite. The numbers in the individual areas (as
1, 2, 10, 30, etc.) stand for the volume fraction of the corresponding formed phases. The numbers
at the termination of the curves stand for a certain hardness, e.g., DPH.
d~ Ceq(T)-~
dt = z(r) f(]-) (2)
9 Young's modulus E ( T ) . For steel E ( T ) is mostly the same for all phases.
In the case of shape memory alloys, Young's modulus may differ
significantly for the austenitic (7-) and martensitic (~'-) phase.
9 Poisson's ratio v, which is only weakly dependent on the temperature.
910 Fischer
where ~ is the elastic strain rate, k~ is the conventional plastic strain rate
9 9th
or ~ is the conventional viscoplastic strain rate, e0 is the thermal strain
rate, and k0 is the total strain rate.
In accordance with the notation used in Eq. 1, the following data and
function are proposed:
K - 2c~/a~yh(oeqCr~y) (6a)
9.13.4 IDENTIFICATION
The kinetics data can partially be identified from a T-T-T diagram. However,
~eq to a certain phase is often difficult to establish. A respresentative data set
for various steel phases is given in Table 9.13.2. Usually the steel specimen is
austenitized at 850 to 1000~ and held for some time (e.g., half an hour).
Then the cooling process is started and plotted in a T-T-T diagram.
A typical data set for martensitic transformation is Ms = 420~ b = 0.03.
A typical austenitization interval ranks between A C 1 = 7 0 4 ~ and
AC3 = 830~
A typical data set for E, v, CTE is E ( 2 0 ~ 210Gpa, E ( 1 0 0 0 ~ 105
Gpa, v=0.3, CTE~ ~ 12.10-6C ~ for 20~ C T E ~ 18.10-6C ~ for 20~
The transformation volume change c~ is obtained from a standard
dilatometer test. Please check for the presence of a texture (orthotropic
plastic anisotropy) in the specimen. A sure indication will be that c~will not be
distributed isotropically.
With respect to the yield stress aiy(T, ~) and the type of hardening, usually
uniaxial stress-strain curves for monotonic loading are used as input data to
the programs. Of course, data for all phases in the relevant temperature range
are needed. It should be mentioned that very often the material data for a
specific phase cannot easily be found, since only a given mixture of the phases
is thermodynamically stable (or metastable). This forces us to extrapolate a
9 . 1 3 . 6 TABLE OF PARAMETERS
Several data are given in Section 9.13.4, where only two tables are mentioned.
REFERENCES
1. Fischer, E D., Sun, Q.-P, and Tanaka, K. (1996). Transformation-induced plasticity (TRIP).
Appl. Mech. Rev. 46:317-364.
2. Leblond, J. B., Mottet, G., and Devaux, J. C. (1986). A theoretical and numerical approach to
the plastic behaviour of steels during phase transformations. I. Derivation of general relations;
II. Study of classical plasticity for ideal-plastic phases. J. Mech. Phys. Solids 34:395-410, 411-
432.
3. Fischer, E D., Reisner, G., Werner, E., Tanaka, K., Cailletaud, G., and Antretter, T. (2000).
A new view on transformation induced plasticity (TRIP). Int. J. Plasticity 16: 723-748.
4. Berveiller, M., and Fischer, E D. (1997). Mechanics of Solids with Phase Changes, CISM
Courses and Lectures No 368, New York, Springer.
5. Krauss, G. (1980). Principles of Heat Treatment of Steel, Metals Park, Ohio: American Society
for Metals.
6. Transformation and Hardenability in Steels (1967). No editors, Symp. Climax Molybdenum
Comp. and Univ. Michigan, The Univ. Michigan Extension Service.
7. Leblond, J. B., and Devaux, J. (1984). A new kinetic model for anisothermal metallurgical
transformations in steels including effect of austenite grain size. Acta Metall. 32: 137-146.
8. SYSWELD + 2.0: Reference Manual (1997), SYSTUS International, ESI Group: Simulation of
Welding and Heat Treatment Processes, Framasoft + CSI.
9. Koistinen, D. P., and Marburger, R. E. (1959). A general equation describing the extent of the
austenite-martensite transformation in pure iron-carbon alloys and plain carbon steels. Acta
Metall. 7: 59-60.
10. Denis, S., Farias, D., and Simon, A. (1992). Mathematical model coupling phase
transformations and temperature evolutions in steels. ISIJ International 32: 316-325.
11. Hunkel, M., Lfibben, T., Hoffmann, E, and Mayr, P. (1999). Modellierung bei bainitischen und
perlitischen Umwandlung bei Stfihlen. HTM (Hhrterei-Technische Mitteilungen--Zeitschrift ffir
Whrmebehandlung und Werkstofftechnik) 54: 365-372.
914 Fischer
12. Centinel, H., Toparli, M., and Ozsoyeller, L. (2000). A finite element based prediction of the
microstructural evolution of steels subjected to the Tempcore process. Mechanics of Materials
32: 339-347.
13. Siegmund, T., Werner, E., and Fischer, E D. (1995). On the thermomechanical deformation
behavior of duplex-type materials. J. Mech. Phys. Solids 43: 495-532.
14. Silberschmidt, V. V., Rammerstorfer, E G., Werner, E. A., Fischer, E D., and Uggowitzer, P. J.
(1999). On material immanent ratchetting of two-phase materials under cyclic purely thermal
loading. Arch. Appl. Mech. 69: 727-750.
15. ABAQUS, www.hks.com
SECTION 9.14
Mechanical Behavior of
Steels during Solid-Solid
Phase Transformations
JEAN-BAPTISTE LEBLOND
Laboratoire de Mod~lisation en M~.canique, Universit~ Pierre et Marie Curie,
8 rue du Capitaine Scott, 75015 Paris, France
Contents
9.14.1 Validity of the Models Proposed . . . . . . . . . . 915
9.14.2 Theory Used to Derive the Models . . . . . . . . 916
9.14.3 Description of the Models . . . . . . . . . . . . . . . . 916
9.14.3.1 Notations . . . . . . . . . . . . . . . . . . . . . . . . . 916
9.14.3.2 Case of Ideal Plastic Phases . . . . . . . . 917
9.14.3.3 Case of Isotropically Hardenable
Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . 917
9.14.3.4 Case of (Linearly) Kinematically
Hardenable Phases . . . . . . . . . . . . . . . . 918
9.14.4 Identification of Material Parameters . . . . . . 919
9.14.5 Numerical Implementation . . . . . . . . . . . . . . . . 919
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 920
The models p r o p o s e d herein for the plastic behavior of solids during solid-
solid transformations are valid for m a n y steels; see examples provided in
Reference [1]. They are also applicable to other, nonferrous metals, as s h o w n
by G r e e n w o o d and J o h n s o n [2] in their pioneering w o r k involving a first,
simple version of the m o r e refined m o d e l described in following text for ideal
plasticity. They are not applicable to shape m e m o r y alloys, for which the
transformation is a quasi-elastic p h e n o m e n o n .
9.14.3.1 NOTATIONS
9 s: stress deviator
9 0"7r . yield stress of the parent (y) phase
r yield stress of the product (g) phase
9 0"~.
9 O"Y:"global" yield stress
9 z: volume fraction of the product (g) phase
9 T: temperature
9 f(z), 2ptg(z): functions given in Table 9.14.1 below
h(X)" function given by h(X) - ( 1 if 0 < X < 0.7
1+5(X-0.7) if 0 . 7 < X _ ~ 1"
9c p .
9 ~p _ ~tp + ~,~p+ e,T total plastic strain rate
9 ~tp. transformation plastic strain rate
9 /~cp. classical plastic strain rate arising from variations of the stresses
9cp
9 e~ : classical plastic strain rate arising from variations of the temperature
9 AV/V: difference of specific volume between the two phases (function
of temperature)
9 E: Young's modulus (assumed to be the same for both phases)
9 2i: thermal expansion coefficient of phase (i)
With
( 7 ) 1S / 2"
0-eq -_ S and 0-r -- [1 - f (z)]0- 7Y + f (z)0-~Y "
3 (1 - z)g(z) scFq;
~7- 3 (27_2~)z(lnz)s ~.
0"7
If 0-eq ~ 0-Y:
With
and
-
918 Leblond
kcp = 3 (1 - z ) g ( z ) s (req;
3
/~P = ~ (2~, - 2~)z(ln z) s 7";
~ff _ _
3(1-
2
z) V
AV
(~eq'~(ln Z)Z + g (Ez ) ,~q + 2 ( ~ - 2~) z In z ~_;
1-z
If ffeq _ crY.
~,p _ 3 ~eq
2 ffeq
With
and a Y- [1 - f ( z ) ] c r ~ +f(z)a~ Y 9
9.14 Mechanical Behavior of Steels during Solid-Solid Phase Transformations 919
_ ____1
AV h\~v]f'~q'~(s - aT) (ln z)~:;
0"7
Y V
3 (1 - z)g(z) ( s - aT)dseq;
~p _- _ ~Fq
3 (s - a)"
2 tTeq
Z Z
explicit algorithm). If the equivalent von Mises stress calculated in that way is
smaller than the global yield stress, the treatment is finished. If it is greater,
then the previous corrections should be abandoned and a classical projection
method employed to ensure satisfaction of the criterion at the final instant of
the time interval considered and of the flow rule during this interval (implicit
algorithm).
REFERENCES
Contents
9.15.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 921
9.15.2 Validity (Domain of Applications) . . . . . . 922
9.15.3 Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
9.15.3.1 Modeling of Phase Transformation
System . . . . . . . . . . . . . . . . . . . . . . . . 923
9.15.3.2 Modeling of Crystal Component 924
9.15.3.3 Model of SMA Polycrystal . . . . . . 925
9.15.4 Constitutive Equations . . . . . . . . . . . . . . . . 925
9.15.5 Identification of Material Parameters... 926
9.15.6 How to Use the Model . . . . . . . . . . . . . . . . . 927
9.15.7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 927
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 7
9.15.1 I N T R O D U C T I O N
T
373K,,
6 :::.."..
(a) c,z"
295k
.2
o"
0.015 , , ,, o , 9
0.015
CalculatedResult 24 ExperimentalResult 2
4
~. 0.01 ~. 0.01
3 3 ~
0.005 ~o.oo5
5
0 0
. . . . . . . . .
9.15.3 MODELING
3
"C(m) = ~ O~(m)ijO'ij (1)
i,k=l
where S(m)i and n(m)i (i = 1, 2.3) are the unit vector along the shear direction
and the unit vector normal to the transformation plane of the m-th phase
transformation system, respectively. By using the obtained resolved shear
stress ~:(m), the shear strain increment dT(Pm~) of the m-th phase transformation
system can be estimated by using the model of phase transformation system
explained in Section 9.15.3.1, when only the m-th system becomes active. If
some systems become active simultaneously in the crystal grain component,
some corrections are necessary in order to incorporate the interactions among
the phase transformation systems (see details in Reference [1]).
9.15 Constitutive Equations of a Shape Memory Alloy 925
where s{h)
/j is the deviatoric stress component of the k-th grain component
embedded in the polycrystal, SO is the averaged (macroscopic) deviatoric
^PT(k)
stress, qj is the (deviatoric) phase transformation strain components of the
k-th grain, E~jPr is the averaged (macroscopic) phase transformation strain, and
G is the averaged shear modulus of the polycrystal. The coefficient e is still
under discussion, and several values of c~ are proposed, for example,
0~= 0 (for the stress constant model: the so-called Maxwell model)
= 0.2 (for the modified Kr6ner-Budiansky-Wu model by Berveiller-
Zaoui)
= 1.0 (for the KBW original model)
= 2.0 (for the strain constant model: the so-called Voigt model)
= oo (for the inelastic strain constant model: the Taylor model)
the stress constant model can be expressed in a closed form when the strain
path can be given. It should be noted that the proposed constitutive equations
can be described symbolically in the form of an internal variable theory whose
.PT(k)
internal variables are Y(m) , in the following manner:
3
.PT(n)x J c
dEij -- Z Fijkl(Spq ' 2 , T " y(m ) )u,.~kl
k,l=l
.PT(n)~,jx.,
+ Fij (Sij, 2, T 9Y(m) )UL,
.Pr(k)~n T
+ Fij (Spq, Z, T ' y ( m ) ju (4)
3
.Pr(k) (k) .Pr(k)
dy(m ) - ~ H(m)Pq(Sij' 2 ' T" Y(m) )dSpq
p,q=l
, (k) (Spq ' T" Y(m)
-Jr- /-/(m)
.Pr(k)~.~v
)Uz-~
T .PT(k)~j T
+ I-I(m)(k) (S~j,2, T" y(m) j. (5)
where Y(m)'PT(k)( m - 1, 2,..., M, k - 1, 2,..., N) is a shear strain of the m-th
transformation system in the k-th grain component, N is the number of grain
components of the polycrystal model, and 2 is the volumetric part of the
macroscopic (averaged) stress of the polycrystal model.
9 . 1 5 . 5 I D E N T I F I C A T I O N OF MATERIAL
PARAMETERS
G: shear modulus
K: bulk modulus
H: shear strain hardening parameter of critical shear stress
fl: temperature hardening parameter of critical shear stress
ZoMs: shear stress for the martensite phase transformation starting at a
reference temperature To
ZOAF: shear stress of reverse (austenite) phase transformation finishing at a
reference temperature To
y ~ : maximum shear strain of a phase transformation system.
9.1 5.7 P A R A M E T E R S
The proposed constitutive equations have been used only for the Cu-based
shape memory alloy, whose chemical composition is Cu-10 wt%A15 wt%Mn5
wt%Zn. The values of the material parameters for this material are as follows:
G = 16.62ptGPa
H = 5.0 x 1 0 2 MPa
f l = 5 . 0 x 10MPa/K
toms = 90.0 MPa(To = 25~
"COAV = 70.0 MPa, (To = 25~
PT
M, /VC5 -- 2.SO/o
REFERENCES
Contents
9.16.1 General Validity . . . . . . . . . . . . . . . . . . . . . . . . . . 929
9.16.2 Hereditary Model: Preisach Model . . . . . . . . 929
9.16.2.1 Background . . . . . . . . . . . . . . . . . . . . . . 929
9.16.2.2 Description of the Model . . . . . . . . . . 929
9.16.2.3 Description of the Coupling
with Elasticity . . . . . . . . . . . . . . . . . . . . 931
9.16.2.4 Identification of the Parameters . . . . 931
9.16.3 Internal Variable Model: State Coupling
between Elasticity and Magnetism . . . . . . . . 932
9.16.3.1 Background . . . . . . . . . . . . . . . . . . . . . . 932
9.16.3.2 Validity of the State Coupling . . . . . 933
9.16.3.3 Possible Choices for Internal
Variable X . . . . . . . . . . . . . . . . . . . . . . . . 933
9.16.4 Magnetoelastic Scalar Reversible Behavior:
Anhysteretic Behavior X = 0 . . . . . . . . . . . . . . 934
9.16.4.1 Description of Models for the
Anhysteretic Magnetization . . . . . . . . 934
9.16.4.2 Description of Models of Anhysteretic
Magnetostriction Strain . . . . . . . . . . . 935
9.16.4.3 Description of a Scalar Model . . . . . 936
9.16.4.4 Identification of the Parameters . . . . 937
9.16.5 Magnetoelastic Hysteretic Behavior: Model
Proposed by Jiles and Atherton (X = Mhys) 937
9.16.5.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . 937
9.16.5.2 Description of the Evolution L a w . . 938
9.16.5.3 Identification of the Parameters . . . . 939
This chapter is devoted to different scalar magnetic hysteresis models that are
valid for isotropic soft ferri- and ferromagnetic materials subjected to uniaxial
magnetic excitations and uniaxial elastic stresses.
9.16.2.1 BACKGROUND
7~p +1
13 a H
-1
FIGURE 9.16.1 Elementary hysteresis operator definition, a>_fl so that hysteresis always causes
dissipation. The magnetization of the material M(H) saturates for H>_Hsat. Hence, there is no
operator such that a > Hsat or fl < Hsat.
FIGURE 9.16.2 Isovalues of the Preisach distribution. Hc being the coercive field, the
distribution has a sharp maximum at (Hc,-He) and vanishes for a > Hsat or fl < - Hsat.
The mechanical state and in particular the stress state of the material have a
great influence on its magnetic properties. Two different approaches have
been proposed to build a scalar Preisach-type hysteresis model that accounts
for the influence of a uniaxial stress:
The identification of the model consists of linking the distribution #(~, fl) to
experimental data. Two approaches may be used:
9.16.3.1 BACKGROUND
= --a"
2 1 IF-1" a - /o e~(a, H; X)" da - /o #oMano(h) 9dh
+ ptr~hys(H; X) (2)
where n:, ~,, Man0, respectively, correspond to the elastic moduli tensor, the
magnetostriction strain tensor, the anhysteretic magnetic response. H, a and
X, respectively, correspond to the magnetic field, stress tensor and the internal
variable(s) representative of magnetic hysteresis. Subscript 0 refers to zero
stress state.
State laws are derived from the specific enthalpy ~P used as state potential:
Opge Op~2~,hys
#oY = + fo g -b--~(a,
Oq~3#. H; X)" da (5)
0x 0x
This state coupling has been experimentaly validated for pure nickel [13]
and silicon iron alloy [14]. In the case of anhysteretic magnetoelastic
evolutions ( X - 0), the Clausius-Duhem inequality (Eq. 6) simplifies and
variable M1 appears as magnetization M - Ma,(a,H). Hence, the state law
(Eq. 4) gives the expression of the anhysteretic magnetic response of the
material when it is subjected to elastic loadings:
c9~a~'" H) 9da
#oMan(a, H) -- #0Man0(U) 4- f0 --~-(a; (7)
M~ ~ Actual
magnetic
= state
ea~
r162
Hhvs
Magnetic Field H
FIGURE 9.16.3 Definition of variables Mhys and Hhys in the uniaxial case.
Za~ (12)
Mo.0(H) - + Z.0H
where Manoand H, respectively, denote Mano and H moduli and where material
parameters Zao and Ms are, respectively, related to the initial slope of the
anhysteretic curve and to the saturation magnetization.
By analogy with the behavior of paramagnetic materials, Jiles and Atherton
[25] used the Langevin function to model the magnetic anhysteretic curve,
such that:
Mano(H)-- 2MS
n
Arctan ( 2nZ a ~ H) (14)
o o /
~an• 0 (15)
sym. eanZ(H) (u,,,v•
where ull, v• and w• respectively, denote unit vectors that define a direct
frame with direction ull parallel to magnetization vector M. Besides, e~' ,, and
anll
ea,,• respectively, denote the magnetostriction strains in the direction of
magnetization and in any direction transverse to the direction of magnetiza-
tion. Since the magnetization process is at quasi-constant volume, the
transverse magnetostriction is such that [19]:
1 ~ 3 (MaM(H)/ (16)
When a uniaxial stress cr is applied in the direction of the magnetic field, Jiles
and Atherton [25] have proposed to modify the effective magnetic field in the
anhysteretic curve (Eq. 13) with
de ~
He -- H + aM 4 anllr (18)
#0 dM
where ea~llr denotes the magnetostriction strain in the direction of the applied
uniaxial stress. According to Eqs. 15 and 16, its expression is
where 0 denotes the angle between the direction of the applied stress rr and
the direction of the applied magnetic field H.
Eventually, the anhysteretic behavior of a material subjected to a uniaxial
stress is predicted by the following expression of the anhysteretic curve Man:
with
He, M, rr -- H + aM + --4-~ c~ - M~
On the other hand, it appears that the inverse of the initial slope of the
anhysteretic curve depends linearly on the applied uniaxial stress [18,20]. For
sake of simplicity, the magnetic behavior of the material is assumed to remain
isotropic. Finally, anhysteretic c u r v e Man is modeled by the following
expression:
02Man 1 02~
OH cgrr(rr'H = O) = - anl-------~l(~r,H
= 0) = -Az2(rr) (24)
110 oq2H
9.16 Elasticity Coupled with Magnetism 937
The model parameters, four for the former (Ms, a, 0~, 2s) and three for the
latter (Ms, Xa0, A), are identified from the anhysteretic curve measured on
samples subjected to constant uniaxial stress. See Table 9.16.1.
where He and a, respectively, denote the effective magnetic field and a material
parameter.
9 From the molecular field theory proposed by Weiss, the expression of
the effective magnetic field He is the following (Eq. 18):
d~~
He -- H + o~M + - anl_______2~. (26)
#o dM
9 To account for reversible magnetization due to reversible magnetic
domain wall bowing and reversible rotation, magnetization M is partitioned
into reversible, Mrs, and irreversible, Mirr, parts such that:
M - - Mrev nu Mirr (27)
9 The reversible magnetization component Mr~ is supposed to take the form:
Mrev = c ( M a n - M i r r ) (28)
where c denotes a material parameter.
9 Magnetic behavior irreversibility due to pinning-unpinning of magnetic
domain walls during the magnetization process is associated with supple-
mentary energy, noted Ezoss, needed to overcome these pinning sites:
~ * - - 0 ~ + 4 p0 M2
(cos0
where 6 denotes the sign function of the rate of magnetic field I:I - dH/dt, that
is to say:
6=1 if / : / > 0 and 6=-1 if /-)<0 (34)
It can be noticed that, in this model, Eq. 9 takes the following form
Mhys = (1 -- c)(Mirr(H,o- ) -- gan(H,~) )
aH
where Hc and )~Hc,respectively, denote the coercivity force and the slope of the
hysteresis loop at Hc. Lastly, the parameter a can be identified as:
c~Ms k
a= (37)
3 k-He
940 Billardon et al
Materials Ms a k s
T h e m o d e l p r o p o s e d by L M T - C a c h a n is a scalar m a g n e t i c hysteresis m o d e l . It
is c o u p l e d w i t h elasticity; i.e., it a c c o u n t s for the effect of u n i a x i a l stresses
( a p p l i e d in the s a m e d i r e c t i o n as the a p p l i e d m a g n e t i c field) o n m a g n e t i z a t i o n
of b u l k isotropic materials.
9.16.6.2 D E S C R I P T I O N OF THE M O D E L
H = H~ + H~y, VM (3S)
9.16 Elasticity Coupled with Magnetism 941
9 The anhysteretic curve exists for a real material and the relation between
magnetization M and anhysteretic magnetic field Hat, is reversible nonlinear,
as introduced in Section 9.16.4 by Eqs. 23 and 24:
with
where a denotes the value of the uniaxial stress applied in the direction of the
magnetic field.
9 For sake of simplicity and as a first approximation, it is assumed that a
uniaxial stress mainly affects the anhysteretic curve and has no significant
influence on the hysteretic behavior. The evolution law of internal variable
Hhys is chosen such that, on one hand, Eq. 6 is satisfied. From phenomen-
ological considerations it has been proposed that:
H~ - sign(H)Hhy~
I-Ihys D ZoI:t if I:t > 0 and Hhys > Hy
Hc - Hy (42)
or if I:t < 0 and Hhys < - Hy
Materials Ms %aO %0 Hc Hy 2s A
(103Mm) (Mm) (Mm) (10 -6 ) (10-6MPa) -1
REFERENCES
9. Berqvist, A., and Engdhal, G. (1991). A stress-dependent magnetic Preisach hysteresis model.
IEEE Trans. Magn. 27(6): 4796-4798.
10. Sasso, C. P., Basso, V., LoBue, M., and Bertotti, G. (2000). Vector model for the study of
hysteresis under stress. J. Appl. Phys. 87: 4774-4776.
11. Barbier, G. (1995). Proposition d'un module de couplage magn~to-m~canique pour les mat~riaux
ferromagn~tiques doux, Rapport de DEA de M~canique, Universit~ Paris 6, LMT-Cachan.
12. Bassiouny, E., et al. (1998). Thermodynamical formulation for coupled electromechanical
hysteresis effects. International Journal of Engineering Science 26 (12): 1279-1295.
13. Gourdin, C., et al. (1998). Experimental identification of the coupling between the
anhysteretic magnetic and magnetostrictive behaviours. Journal of Magnetism and Magnetic
Materials 177-181: 201-202.
14. Hirsinger, L., et al. (2000). Application of the internal variable formalism to the modeling of
magnetoelasticity, in Studies Applied Electromagnetics and Mechanics, Vol. 29: Mechanics of
Electromagnetic Materials and Structures, pp. 54--67, Yang, J. S., and Maugin, G. A., eds., IOS Press.
15. Maugin, G. A. (1998). Continuum Mechanics of Electromagnetic Solids, North-Holland.
16. Maugin, G. A. (1991). Compatibility of magnetic hysteresis with thermodynamics. Int. J. Appl.
Electromag. Mat. 2: 7-19.
17. Maugin, G. A., and Muschik, W. (1994). Thermodynamics with internal variables. J. Non-
Equilib. Thermodyn. 19: 217-289.
18. Gourdin, C., et al. (1998). Finite element implementation of an isotropic internal variable
magneto-elastic hysteresis model, in Non-Linear Electromagnetic Systems, pp. 625-628, Kose,
V., and Sievert, J., eds., Amsterdam: IOS Press.
19. Jiles, D. C. (1991). Introduction to Magnetism and Magnetic Materials, Chapman & Hall.
20. Sablik, M. J. (1989). Modeling stress dependence of magnetic properties for NDE of steels.
Nondestr. Test. Eval. 5: 49-65.
21. du Tremolet de Lacheisserie, E. (1990). Magnetostriction: Theory and Applications of
Magnetoelasticity, CRC Press.
22. du Tremolet de Lacheisserie, E. (1999). Magnetisme, 1: Fondements, Presses Universitaires de
Grenoble.
23. Calkins, E T., Smith, R. C., and Flateau, A. B. (2000). Energy-based hysteresis model for
magnetostrictive transducers. IEEE Trans. Magn. 36(2): 429-439.
24. Hernandez, E. Del Moral, Muranaka, C. S., and Cardoso, J. R. (2000). Identification of the Jiles-
Altherton model parameters using random and deterministic searches. Physica B 275:212-215.
25. Jiles, D. C., and Atherton, D. L. (1986). Theory of ferromagnetic hysteresis. Journal of
Magnetism and Magnetic Materials 61: 48-60.
26. Jiles, D. C., Thoelke, J. B., and Devine, M. K. (1992). Numerical determination of hysteresis
parameters for the modeling of magnetic properties using the theory of ferromagnetic
hysteresis. IEEE Trans. Magn. 28: 27-35.
27. Jiles, D. C. (1995). Theory of the magnetomechanical effect. Journal of Physics D: Applied
Physics 28: 1537-1546.
28. Sablik, M. J., and Jiles, D. C. Coupled magnetoelastic theory of magnetic and magnetostrictive
hysteresis. IEEE Trans. Magn. 29: 2113-2123.
29. Gourdin, C., Hirsinger, L., and Billardon, R. (1998). Finite element implementation of an
internal variable magneto-elastic hysteresis model, in Studies in Applied Electromagnetics and
Mechanics, Vol. 13: Non-linear Electromagnetic Systems, pp. 625-628, Kose, V., and Sievert, J.,
eds., IOS Press.
SECTION 9.17
Physical Aging and Glass
Transition of Polymers
RACHID RAHOUADJ a n d CHRISTIAN CUNAT
LEMTA, UMR CNRS 7563,ENSEM INPL 2, avenue de la For~t-de-Haye,
54500 Vandoeuvre-l~s-Nancy, France1
Contents
9.17.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
9.17.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
9.17.3 Description of the Model . . . . . . . . . . . . . . . . . 947
9.17.3.1 Model for Simulation of the
Volume Recovery . . . . . . . . . . . . . . . . 947
9.17.4 Identification of the Parameters . . . . . . . . . . . 950
9.17.4.1 Identification of the Parameters
of Version 1 for the Volume
Recovery . . . . . . . . . . . . . . . . . . . . . . . . 950
9.17.4.2 Identification of the Parameters of
Version 2 for the Volume Recovery
and Apparent Specific Heat . . . . . . . 950
9.17.5 How to Use the Model . . . . . . . . . . . . . . . . . . . . 951
9.17.5.1 Isothermal Behavior: The Case
of the Volume Recovery . . . . . . . . . . 951
9.17.5.2 Nonisothermal Behavior: The
Case of the Specific Heat . . . . . . . . . 953
9.17.6 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . 953
9.17.6.1 Isothermal Volume Recovery of
PVAc . . . . . . . . . . . . . . . . . . . . . . . . . . . . 953
9.17.6.2 Anisothermal Aging and Specific
Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 954
9.17.6.3 Comments . . . . . . . . . . . . . . . . . . . . . . 954
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 954
9.17.1 VALIDITY
In the case of glassy materials near the glass transition, the aging
transformation is usually associated with the recovery of a thermodynamic
equilibrium state. It concerns various physical properties, such as the
mechanical compliance, the refractive index, the apparent volume expansion,
and the enthalpy related to the apparent specific heat. The last-mentioned is
measured during continuous heat treatment.
Examples of experimental results of isothermal volume recovery and
apparent specific heat of polymers are analyzed near the glass transition as
functions of heat treatment and temperature, respectively. The present
theoretical modeling is based on an irreversible thermodynamics approach
called "the distribution of nonlinear relaxations" (DNLR).
9.17.2 BACKGROUND
The theoretical background [1, 2], has been briefly described in the article
entitled "A Nonlinear Viscoelastic Model Based on Fluctuating Modes",
Section 2.6. This modeling is in accordance with the fundamental works on
internal variables by Coleman and Gurtin [3]. In the frame of a modal analysis
of the dissipation, we have shown that the constitutive relationship can be
written as
-- E -- o . -P~
p)j amq7 q -- (1)
j_, (tim - -
where 7q and tim refer to the perturbation and to the corresponding response
components, respectively, and j to a normal dissipation mode. The indexes r
and u denote the relaxed (or equilibrium) and the unrelaxed states,
respectively. The parameter pO represents the relative weight of the process
j, j = 1,... ,n, in the overall relaxation spectrum. The parameter a u is the
symmetrical matrix of Tisza. Referring to the theorem of equipartition of the
entropy production, [2], the initial relaxation spectrum near equilibrium can
be defined as
k=l
The data for volume recovery are shown in Figure 9.17.1a-c. The
representation in Figure 9.17.1c is preferred to others for comparing
theoretical simulations and experiments by means of the effective relaxation
time " c e f f - - 6 / 6 and the volume variation c~ due to nonequilibrium, as
defined by Kovacs [4, 5].
Some nonlinearities come obviously from the statistical nature of the
relaxation times distribution, whereas other nonlinearities may find their
origin in the dependence of relaxation times with the departure from
equilibrium states. This major effect can be taken into account by introducing
a shift function, aa, into the relaxation spectrum. Then, the relaxation times
may be defined as inversely proportional to the jump frequency and to the
probability of occurrence of an activated state (denoted by the symbol + ).
Thus one has
- aF;'r(r/+ - ( a E +,r - (3/
w h ~ r ~ *i -
~ x p [(AE+, r - raS['~)/Rr] and a ( t ) - aa - e x p ( K ~ f i / R T ) .
To simplify the present analysis, we will consider the simplest case
where 6 = t r a c e ( ] / - / ~ ) . Equation 1 can be rewritten more explicitly as
~, ,Liquid
Glass~,~
Recovery]/~
Tg2 ~ s ; I T o Tgl T
(a)
"ln('t;eff) T /
8=V (To,t) -Vr(T0,oo) ~ _ L o g t
~ Glass 1
Glass 2
(b) (c)
FIGURE 9.17.1 Asymmetryof the recovery response with respect to the sign of deviation from
equilibrium, a: Thermal sequences; b. and c Two different representations of the same responses.
9.17 Physical Aging and Glass Transition of Polymers 947
follows:
{ ,
1/1:1
- [ -(S1-S~)'''-(Sj-S;)'''-(S"-S~")] i
1/'cj
(5)
i/rn
when the system is submitted only to a restrictive thermal or thermo-
mechanical solicitation, T and 6- being independent. The parameters C, ~, and
J represent the specific heat, the tensor of expansion coefficients, and the
tensor of compliance, respectively.
In this section, two specific applications of the DNLR are briefly presented,
the volume recovery and the apparent specific heat. Further details are given
elsewhere by Marceron and Cunat [6].
In the experiments of Kovacs [4, 5], used to illustrate our purpose, the
perturbation 7, (or solicitation) corresponds to the absolute temperature T,
and the response tim tO each component of the strain tensor. Under these
conditions, the thermomechanical coupling leads to a specific tensorial
relation (instead of Eq. 5):
.,.; s
j=l "cj(T, ~5)' with g- gj (6)
j=l
--=~rf (8)
W
Combining Eqs. 7 and 8 and introducing the volume variation (AV - V - Vr)
and the relaxation times [~:j -zya(AV/Vr)] gives"
V----7---
~= a~f- ~
(ii)
5d (12d)
S) a(AV/V r)
d ~
of the entropy. This is the choice of Aharoune [7], who analyzed the DSC
response (differential scanning calorimetry) of various glasses with the
following relation:
1~ (Hi -- H~)
ACp pp" - ACp - -T fl-~j-1~-~fa~A-H)) (13b)
where ACp - Cp - CpF and
a ( A H ) - exp (Kh(H 7 H~)) (13c)
9.17.4 IDENTIFICATION OF T H E P A R A M E T E R S
For all examples presented here, we have verified that a discrete distribution
of 50 relaxation modes, equidistributed over six decades of time respecting
Eqs. 1 and 2, is operational.
From Eq. 11, in the case of volume recovery, four parameters must be
adjusted, i.e., A~-0~"-0~ r, AE+'r, ASj+__
'r corresponding to the longest
relaxation time, and the factor K6. The identification of A~ is obtained
directly from the Kovacs experimental data by estimating the initial deviation
from equilibrium, 60 = V(To, t = O) - Vr(To, t = oo), for a given temperature
jump and with the approximate relation 60 - A0~(Tg- To); see Figure 9.17.1b
and 9.17.2. The three other parameters, AE+'r, AS)+__'~, and K6(T), are
estimated for each isothermal by minimizing the deviations between
theoretical simulations and experimental results, according to the classical
algorithm of Gauss-Newton (Fig. 9.17.2).
Version 2 involves six parameters in Eqs. 12a-12d, i.e., the four previous
ones, A0~(T), ASj=.,
+,r AE +'~, and K,5(T), completed by two others which may
depend on temperature:
9.17 Physical Aging and Glass Transition of Polymers 951
...................... o- L o g (~eff)
o 32.50 \ k,,'o I
30 C ~...~.,, " ~"
10 3 8
-5 -4 ~3 -2 21 0
FIGURE 9.17.2 Experimental results (symbols, Kovacs) and theoretical predictions of the model,
version 1.
The most interesting aspect of such a model is, of course, its ability to give
some precise predictions for various thermal histories. Figure 9.17.4 gives us
a comparison between theory and experiments for complex thermal loading,
i.e., sequences of quenching, preannealing, and heating treatments. One can
FIGURE 9.17.3 Theoretical curves (version 2) and experimental results for the effective
relaxation time at different temperatures T and To, PVAc.
FIGURE 9.17.4 Memory effects induced by preannealing treatments: prediction of version 2 and
experimental results (symbols).
9.17 PhysicalAging and Glass Transition of Polymers 953
see the good compatibility between version 2 and the isothermal volume
recovery data from Kovacs.
We have chosen here to describe the behavior of PVAc, whose specific heat is
given by Volkenstein and Sharonov [10].
Figure 9.17.5 gives an example of simulations of heating combined with
preannealing. The parameters are completely consistent with those found for
the volume recovery experiments.
FIGURE 9.17.5 Experimentalresults (symbols) and theoretical simulation (model version 2) for
the apparent specific heat of PVAc.
954 Rahouadj and Cunat
9.17.6.3 COMMENTS
It can be concluded from Figure 9.17.3 that the coupling between the entropy
variation and the volume recovery leads to a better agreement between
experiments and theory. Furthermore, we have examined the predictive
ability of this version to traduce the complex thermal histories of volume
relaxation as proposed by Kovacs. The obtained agreement, illustrated in
Figure 9.17.4, shows a promising ability in spite of the observed small gaps,
which are certainly due to the ignorance of the actual thermal rates.
Figure 9.17.5 compares DSC experimental curves from Volkenstein and
Sharonov [10] with theoretical simulations. Note also that the activation
parameters governing the kinetics of isothermal recovery near the equilibrium
are very close to those of the apparent specific heat.
REFERENCES
Composite Media,
Biomaterials
This Page Intentionally Left Blank
SECTION iO.1
Introduction to
Compo.site Media
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du President Wilson,
94235 Cachan Cedex, France
Contents
10.2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 959
10.2.2 Basic Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . 960
10.2.3 Homogenization Techniques . . . . . . . . . . . . . . 962
10.2.3.1 Mean-Field Approaches . . . . . . . . . . . . 963
10.2.3.2 Bounds . . . . . . . . . . . . . . . . . . . . . . . . . . . 965
10.2.3.3 Cell Methods . . . . . . . . . . . . . . . . . . . . . . 965
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 967
10.2.1 INTRODUCTION
Although the precise origin is not clear, the term micromechanics is usually
associated with the description of the overall behavior of heterogeneous
materials such as composites.
This section summarizes some basic notions and results taken from reference
books such as Nemat-Nasser and Horii [9] and Suquet [10], which will serve as
background for the more detailed contributions in the rest of this chapter.
Many of the articles in this chapter use the direct notation of tensors,
denoted by boldface letters. For example, a second-order tensor is denoted by
a, with components aij on an appropriate Cartesion basis {ei}. The inverse is
denoted by a superscript - 1 , while a superscript T or t denotes the transpose.
The dot product is usually used for operations like a . n = ~ijnjei, but for the
product of a second-order and a fourth-order tensor we simply write L e -
Lijklc,kleiej (although some authors write the same as L:e). The dyadic or
tensorial product of two vectors, ab, is a second-order tensor with
components aib).
Almost all engineering materials are inhomogeneous at some length scale; i.e.,
they consist of different phases or constituents. Depending on the material and
on the scale of observation, the material's microstructure can be granular, such
as for a polycrystalline metal, or can be viewed as a composite with one phase
serving as a matrix in which the other phases are embedded as inclusions:
particles, fibres, voids, etc. Composite modeling, as discussed in this chapter,
becomes relevant when the typical dimension d of the phases is much smaller
than L, the characteristic length of the body under consideration or the
"wavelength" of its loading (Fig. 10.2.1). This then leads to a decoupling of
the two scales so that:
1 f~ q(x)dV (2)
Since the stress and strain fields a(x) and a(x) satisfy equilibrium and
compatibility, respectively,
div a = O, ~ = l(Vu + Vur) (3)
the macroscopic stress and strain can be expressed in terms of the traction
fields t(x) and the displacement fields u(x) over the boundary c3~2of the RVE
(with unit outer normal n):
_ 1~
(q)r - n(r) (rl q ( x ) d V
With the aid of such phase averages, the total average (q) according to Eq. 2
can be rewritten as
since these are sufficient to compute the effective moduli; cf. Eqs. 11-14.
Methods which actually compute A ( x ) or B(x) evidently provide more details
about the microscopic fields, but are practically always numerical. We
mention a few of the most popular ones.
10.2.3.1 MEAN-FIELDAPPROACHES
(15)
This is enough for two-phase systems to determine the overall moduli as
(17)
964 van der Giessen
with
With these, the overall bulk and shear moduli, k* and #*, are obtained from
Eq. 16 as
with A'ai l and B~dil the dilute localization tensors according to Eq. 15.
Straightforward algebra to eliminate the matrix averages from these
expressions leads to the Mori-Tanaka localization tensors
Estimates of the overall properties of porous elastic materials, i.e., those with
a relatively large contrast in properties of the "inclusions" compared to the
matrix, are useful up to void volume fractions of c (i) = 0.25.
So-called self-consistent methods were initially devised for composites, such
as polycrystals, in which it is not obvious which phase is the matrix and which
is the inclusion [6]. However, it was shown later that they deliver useful
estimates for a much wider range of materials. The key idea is to account for
inclusion interaction in an approximate manner by embedding the inclusion
not in the matrix but in a medium with the overall elastic moduli. Thus one
uses, for example, the dilute estimate (Eq. 16) rephrased as
with A* now being a function of the elastic moduli Lsc of the composite.
Hence, Eq. 22 is implicit and has to be solved iteratively. Alternative more
elaborate versions have been derived subsequently, see for example [9, 2].
10.2 Background on Micromechanics 965
10.2.3.2 BOUNDS
According to Eq. 11, the overall modulus L* is not simply the (Voigt or
Taylor) average (L(x)) of the microscopic modulus tensor. A similar
conclusion holds for the (Reuss or Sachs) average ( M ( x ) ) in relation to
M*--(L*) -1. However, it follows from minimum potential energy and
minimum complementary energy considerations that the two averages do
(
provide bounds on the actual overall modulus:
Much tighter bounds on the actual overall modulus can be obtained from a
variational principle due to Hashin and Shtrikman [4]. The details are beyond
the scope of this section, but the key idea is (i) to estimate the average strain
in each phase r by treating it as an ellipsoidal inclusion in a reference matrix
with elastic modulus L~ as discussed previously; (ii) to use these as trial
solutions in variational theorems. The classical Hashin-Shtrikman bounds
apply to composites with a statistically isotropic distribution of particles, and
Willis [11] has generalized the approach to more general cases.
10.2.3.3 CELLMETHODS
But Eqs. 24 and 25 are not equivalent (except in the limit d / l ~ 0) and will
only give the same fields away from a boundary layer (more on this in Section
10.4).
966 van der Giessen
FIGURE 10.2.2 a. A unit cell in a material with a periodic distribution of phases, b. A unit cell
(dashed square) that has two reflection symmetries. Only a quarter (solid square) needs to be
analyzed, by imposing periodic and symmetric boundary conditions on the periodic (~) and
symmetric (~r) boundaries.
with the fluctuations u* prescribed periodic (see Fig. 10.2.2a). For these
boundary conditions, there are no boundary layer artifacts, and Hill's lemma
(Eq. 26) continues to hold.
In particular cases, even simpler boundary conditions can be applied. The
most well-known ones are the symmetry boundary conditions. These apply to
(i) unit cells that have reflection symmetries (ii) under macroscopic states
that respect the same symmetry. A typical example is shown in Figure 10.2.2b
for a composite with a square packing of particles (in two dimensions; fibers
in three dimensions) subject to a macroscopic strain with principal directions
coinciding with the directions of packing. Periodic boundary conditions in
10.2 Background on Micromechanics 967
REFERENCES
Contents
10.3.1 I n t r o d u c t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . 969
10.3.2 Secant Methods . . . . . . . . . . . . . . . . . . . . . . . 970
10.3.2.1 N o n l i n e a r Local P r o b l e m . . . . . . . 970
10.3.2.2 L i n e a r i z a t i o n . . . . . . . . . . . . . . . . . . . 971
10.3.2.3 Secant M e t h o d s in G e n e r a l . . . . . 972
10.3.2.4 A Secant M e t h o d Based o n
F i r s t - O r d e r M o m e n t s (Classical
Secant M e t h o d ) . . . . . . . . . . . . . . . . 973
10.3.2.5 A Secant M e t h o d Based o n
Second-Order Moments
(Modified Secant M e t h o d ) . . . . . . 974
10.3.2.6 E x a m p l e : D e f o r m a t i o n T h e o r y
of Plasticity . . . . . . . . . . . . . . . . . . . . 975
10.3.3 V a r i a t i o n a l B o u n d s . . . . . . . . . . . . . . . . . . . . 978
10.3.3.1 Effective Potentials . . . . . . . . . . . . . 978
10.3.3.2 B o u n d s . . . . . . . . . . . . . . . . . . . . . . . . 978
10.3.3.3 C o n n e c t i o n w i t h the Secant
M e t h o d Based o n S e c o n d - O r d e r
Moments ...................... 981
Acknowledgements ........................... 982
References .................................... 982
10.3.1 INTRODUCTION
where the moduli are uniform are precisely the domains occupied by
the material phases.
3. Finally, the effective linear properties of the linear comparison solid are
estimated or bounded by a scheme which is relevant for the type of
microstructure exhibited by the linear comparison solid. These linear
effective properties are used to estimate the nonlinear effective
properties of the actual nonlinear composite.
Following the seminal work of J. Willis [1], more rigorous results, namely,
bounds for the nonlinear effective properties of composites, have been
developed in the past ten years by Ponte Castafieda [2], Willis [3], and Suquet
[4], among others. Ponte Castafieda's variational procedure [5], which will be
briefly recalled in Section 10.3.3, is probably the most rigorous bounding
theory available to date. Other methods, less rigorous but sometimes more
accurate - - for instance, the second-order procedure of Ponte Castafieda [6]
or the affine procedure of Masson and Zaoui [7] - - w i l l not be discussed here.
Some connections do exist between the heuristic secant methods and the
more elaborate bounding techniques, and we will briefly outline them in
Section 10.3.3.3, following Suquet [8, 9]. More details can be found in the
review papers by Ponte Castafieda and Suquet [10] and Willis [11] (see also
several contributions in Reference [12]).
The local stress and strain fields within V are solutions of the local problem
consisting of the constitutive equations (Eq. 1), the compatibility conditions
satisfied by ~, and the equilibrium equations satisfied by a:
~(x) -- f#(~)(a(x)) in phase r, ~ -- ~I(Vll -~- V I I t) div(a) - 0 in V (2)
Then the relation between this average strain and the imposed average stress
defines the effective constitutive relation of the composite:
-- ff(~) (3)
10.3.2.2 LINEARIZATION
FIGURE 10.3.1 Secantand tangent moduli in a tensile uniaxial test. The secant and the tangent
compliance are the inverse of the secant and tangent stiffness Lsct and Ltgt, respectively.
972 Suquet
(this observation was made by Gilormini [13]). The tangent moduli are
defined (uniquely in general) a s Mtgt(~r) = d~(a)/da.
We will not discuss the second choice (Eq. 6), namely, the class of tangent
methods (the interested reader is referred to References [6, 13, 14] for
additional details).
Using the equivalent writing (Eq. 5) of the constitutive relations (Eq. 1), the
local problem (Eq. 2) can be reformulated as
Assuming for a moment that the M(r)'s are given, Eq. 9 is a problem for a
linear N-phase composite called the linear comparison composite. The
determination of the M(r)'s is made possible through Eq. 8. These relations
involve the effective stress 8 (r) (which has not been specified yet, but this will
be done in the next two paragraphs), which itself depends on the average
stress 8. Therefore, Eq. 8 is a closure condition which renders the problem
nonlinear.
In summary, any secant method involves three steps:
M(r) _ ~l(r)
9,Lsct (~(r)) ~ tT(r) - - function of {M (r) }r-1 ,..., N and (10)
-- M 9 t~ (11)
It remains to define the effective stress F(r). In the classical secant method, this
effective stress is set equal to the average stress over phase r (it should be
emphasized that the stress field under consideration is now that in the linear
comparison solid):
This "first order moment" of the stress over phase r can be expressed in terms
of the overall stress 8 by means of the "stress-localization" tensor B(r)"
Most linear theories provide (more or less) explicit expressions for the
"stress-localization" tensors B(r) as functions of the individual compliances
M (r). A typical example will be given in following text. Equation 13 completes
Eq. 10.
974 Suquet
The classical secant method has several serious limitations. One of them is
illustrated by its unphysical prediction for the response of nonlinear porous
materials under hydrostatic loadings. Consider an RVE composed of an
incompressible matrix with voids and subject to an hydrostatic stress. The
average stress in the matrix is hydrostatic (the average stress in the voids is 0).
Since the matrix is incompressible, it is insensitive to hydrostatic stresses.
Therefore, the secant compliance associated with a purely hydrostatic stress
by Eq. 12 always coincides with the initial compliance (under zero stress) of
the material. The secant method applied with Eq. 12 predicts a linear overall
response of the porous material. However, the actual response of the porous
material is nonlinear, since the local stress state in the matrix is not
hydrostatic (analytic calculations can be carried out on the hollow sphere
model to prove this point explicitly), even if the average stress is hydrostatic.
The occurrence of shear stresses in some regions of the RVE introduces
nonlinearities both in the local and overall responses of the RVE which are not
taken into account by Eq. 12.
This observation has motivated the introduction of theories based on the
second moment of the stress field, in particular form by Buryachenko [15], in
approximate form by Qiu and Weng [16], or in general and rigorous form by
Suquet [8] and Hu [17]. It is indeed observed that in many cases of interest
the secant compliance Msct depends on the stress through the "quadratic
stress"
Msct(tT) -- Msct(~cP), where 5P - 89t7 | tT (14)
Therefore, rather than expressing M (r) in terms of an "effective stress" t~(r), one
can express M (r) in terms of an effective "quadratic stress" ~(r). A very natural
choice for this effective quadratic stress is
5t' ( r ) - (ft')r= 89 | ~)r (15)
This effective "second-order moment" of the stress over phase r has definite
advantages over the first-order moment used in the classical secant method.
For instance, it better accounts for local fluctuation of the stress. To see this,
~ (r)
note that ~ i j i j - (~Oc~ij)r 9 Therefore, as soon as ,7 is nonzero in a (non-
negligible) region of phase r, the second-moment ~(r) of the stress does not
vanish. In particular, the overall response of porous materials under
hydrostatic loading, as predicted by the secant method based on the
"second-order moment," is nonlinear (as it should be) and close to the exact
solution [16]. The modified secant theory consists in solving Eq. 10 together
with the definition (Eq. 15) of the effective stress of phase r.
10.3 Nonlinear Composites: Secant Methods and Variational Bounds 9 75
In practice, one has to compute ~(r) for the linear comparison solid. This
can be done analytically by means of a result previously used in different
contexts by several authors (see, for instance, Kreher [18]).
Consider a linear composite composed of N homogeneous phases with elastic
compliance M (r). Let ]~'I(M(1),..., M(r),..., M (N)) be the overall compliance
tensor of this composite, and let tr denote the stress field in this linear composite.
Then:
1 ~4
(tr | tX)r= c-~ t~ 9c~M(r) " ~ (16)
A detailed proof of this result can be found in References [9, 18] (among
others).
In conclusion, the nonlinear systems of equations to be solved to complete
step 2 of the secant method read as:
,.~a(r) _ 1 c~]Vl
8" c~M(r) " G, M (r) -- '/l(r)
9,LSCt ( ~ ( r ) ~/ (17)
2c(r) k
1 0 . 3 . 2 . 6 EXAMPLE: DEFORMATION
THEORY OF PLASTICITY
-~+~P,
~r trm
- - f f i + ~
s ~P=
3 p (r s
(18)
2#0' 2 G~q
where Crm-(1/3)tr(~r) is the hydrostatic stress, ereq-[(3/2)s" s] 1/2 is
the von Mises equivalent stress (s being the stress deviator), and p(Geq) is the
inverse of the plastic hardening curve Cr~q(p) of the material. An alternate
writing of Eq. 18 is
where
1 1 1 3p(Creq)
-- = ~ = + ~ (20)
and where J and K are the fourth-order tensors which project any second-
order tensor on its hydrostatic and deviatoric parts:
j-li| K-I-J
976 Suquet
b~ ) _ 1
1+ C(2)qm(m (1) - - /11(2)) ' b(ml) -- 1 + c(2)qae~(0 ( 1 ) - 0(2)) '
1 3p(r) (t~;) )
0(r) __ /~(r)
" sct (t~;)) -- ~0r) .~t- tT~;) , (~;) __ .(r) -
Ddev O'eq (22)
b __
r ) "dev -- 5 dev 30(2) _~_~m(2))
Note that the effective stress in phase 2 (matrix) is now sensitive to the overall
hydrostatic pressure (which is not the case in the classical secant method).
978 Suquet
- --~(e).
10.3.3.2 BOUNDS
10.3.3.2.1 Ponte Castafieda's General Theory
To obtain bounds on the effective potential v~* which are sharper than
the Voigt and Reuss bounds, we introduce an inhomogeneous linear com-
parison composite with compliance M(x) and complementary-energy
10.3 Nonlinear Composites: Secant Methods and Variational Bounds 979
v(x, Mo(X)) -- sup [Wo (x, r ) - w* (x, z)], V(Mo) - (v(x, Mo(x))) (27)
,r
The inequality (Eq. 28), due to Ponte Castafieda, gives a rigorous bound I on
the nonlinear effective properties of the composite (through the potential ~ * )
in terms of two functions:
1For a broad class of material behavior (discussed in Section 10.3.3.3), the inequality (Eq. 28)
is in fact an equality and is strictly equivalent to the variational characterization of ~* given in
Eq. 25.
980 Suquet
sup
M(or)>O r--l, ..., N r=l ..... N /
(29)
(30)
where ~= 89174
10.3 N o n l i n e a r C o m p o s i t e s : S e c a n t M e t h o d s a n d Variational B o u n d s 981
Note that in gq. 31 the supremum is taken over all symmetric fourth-order ~-,
whereas the supremum in Eq. 30 is restricted to rank-one symmetric ~-. The
lower bound (Eq. 29) reduces to
We are now going to inspect in more detail the optimality conditions for the
moduli M(0r) derived from the optimization problem (Eq. 32). Assuming
stationarity with respect to these moduli, the optimality conditions read as
In conclusion, it has been shown that the optimal moduli M~0r) in the
variational procedure coincide with the secant moduli M (r) determined by the
(more heuristic) secant method based on the second-order moment described
in Section 10.3.2.5. In other words, the variational procedure can be
interpreted as a secant method. It has, however, the definite advantage of
delivering a clear rigorous bound on the effective properties of the nonlinear
composite.
ACKNOWLEDGEMENTS
This paper was written while the author was a Visiting Associate at the California Institute of
Technology for the year 2000-2001. The financial support of Caltech is gratefully acknowledged.
Stimulating discussions with P. Ponte Castafieda are gratefully acknowledged.
REFERENCES
1. Willis, J. R. (1989). The structure of overall constitutive relations for a class of nonlinear
composites. IMA J. Appl. Math. 43: 231-242.
2. Ponte Castafieda, P. (1991). The effective mechanical properties of nonlinear isotropic
composites. J. Mech. Phys. Solids 39: 45-71.
3. Willis, J. (1991). On methods for bounding the overall properties of nonlinear composites. J.
Mech. Phys. Solids 39: 73-86.
4. Suquet, P. (1993). Overall potentials and extremal surfaces of power law or ideally plastic
materials. J. Mech. Phys. Solids 41:981-1002.
5. Ponte Castafieda, P. (1992). New variational principles in plasticity and their application to
composite materials. J. Mech. Phys. Solids 40: 1757-1788.
6. Ponte Castafieda, P. (1996). Exact second-order estimates for the effective mechanical
properties of nonlinear composite materials. J. Mech. Phys. Solids 44: 827-862.
7. Masson, R., and Zaoui, A. (1999). Self-consistent estimates for the rate-dependent
elastoplastic behavior of polycrystalline materials. J. Mech. Phys. Solids 47: 1543-1568.
8. Suquet, P. (1995). Overall properties of nonlinear composites: A modified secant moduli
theory and its link with Ponte Castafieda's nonlinear variational procedure. C.R. Acad. Sc.
Paris, 320, S~rie IIb: 563-571.
9. Suquet, P. (1997). Effective properties of nonlinear composites, in Continuum Micromechanics,
vol. 337 of CISM Lecture Notes. pp. 197-264, Suquet, P. ed., New York: Springer-Verlag.
10. Ponte Castafieda, P. Ponte, and Suquet, P. (1998). Nonlinear composites, in Advances in
Applied Mechanics, pp. 171-302, vol. 34, van der Giessen, E., and Wu, T.Y. eds., New York:
Academic Press.
11. Willis, J. R. (2000). The overall response of nonlinear composite media. Eur. J. Mech. A/Solids
19: $165-$184.
12. Suquet, P. (1997). Continuum Micromechanics, vol. 337 of CISM Lecture Notes, Wien: Springer-
Verlag.
13. Gilormini, P. (1996). A critical evaluation of various nonlinear extensions of the self-
consistent model, in Micromechanics of Plasticity and Damage of Multiphase Materials, pp. 67-
74, Pineau, A., and Zaoui, A., eds., Dordrecht: Kluwer Acad. Pub.
10.3 Nonlinear Composites: Secant Methods and Variational Bounds 983
14. Masson, R., Bornert, M., Suquet, P., and Zaoui, A. (2000). An affine formulation for the
prediction of the effective properties of nonlinear composites and polycrystals. J. Mech. Phys.
Solids 48: 1203-1227.
15. Buryachenko, V. (1993). Effective strength properties of elastic physically nonlinear
composites, in Micromechanics of Materials, pp. 567-578, Marigo, J. J., and Rousselier, G.,
eds., Paris: Eyrolles.
16. Qiu, Y. P., and Weng, G. J. (1992). A theory of plasticity for porous materials and particle-
reinforced composites. J. Appl. Mech. 59: 261-268.
17. Hu, G. (1996). A method of plasticity for general aligned spheroidal void of fibre-reinforced
composites. Int. J. Plasticity 12: 439-449.
18. Kreher, W. (1990). Residual stresses and stored elastic energy of composites and polycrystals.
J. Mech. Phys. Solids 38: 115-128.
19. Milton, G. W., and Serkov, S. K. (2000). Bounding the current in nonlinear conducting
composites. J. Mech. Phys. Solids 48: 1295-1324.
SECTION 10.4
Nonlocal Micromechanical
Models
J. R. WILLIS
Department of Mathematical Sciences, University of Bath, Bath BA2 7AY, United Kingdom
Contents
10.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 984
10.4.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
10.4.3 The Effective Relation . . . . . . . . . . . . . . . . . . 987
10.4.4 Bounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 988
10.4.5 Statistically Uniform Media . . . . . . . . . . . . 990
10.4.6 Gradient Approximations . . . . . . . . . . . . . . 990
10.4.7 Variational Formulation for the Effective
Medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 991
10.4.8 Concluding remarks . . . . . . . . . . . . . . . . . . . 992
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 995
10.4.1 INTRODUCTION
of stress or strain at some position x within the specimen will result in the
measurement of some average in the vicinity of x - for instance, by use of a
strain guage or some optical device. It is appropriate, therefore, to seek an
effective constitutive relation between such local averages of stress and strain.
Unfortunately, this is difficult to accomplish, and it is usual instead to seek a
relation between the ensemble means of the stress and the strain. This
expedient is adopted throughout virtually the whole of physics, and it will be
adopted without further comment here, although for composites at least the
distinction between local spatial average and ensemble average can be
confronted explicitly; it could also in principle be evaluated quantitatively in
some particular case, but no such study is known to the author.
10.4.2 FORMULATION
and suitable boundary conditions applied over the boundary ~f2 of ~2.
Prescribing the displacement, u -- u ~ say, over ~2 is one possibility; another
is to prescribe the traction a . n = a ~ where n is the (outward) normal
to 0f2.
Under such conditions, the stress, strain, and displacement of the
composite are defined. They could, in principle, be determined for each
realisation of the composite and then their ensemble means calculated.
The purpose of developing an effective constitutive relation is to allow
the direct determination of the ensemble means. First, averaging Eq. 4
gives
d i v ( a ) + f = O, x ~ ~ (6)
It is assumed here that the body force f is sure, for simplicity. The more
general case of configuration-dependent body force has been treated recently
by Luciano and Willis [1]. The exact constitutive relation (Eq. 5) is replaced
by the effective relation
<~) = Left<e) (7)
zero as Ixl ---* oo. The question of boundary conditions will be briefly returned
to at the end of the article.
Here, u ~ = G0f is the solution of the problem defined by Eq. 10 together with
the boundary condition, Go representing the corresponding Green's function
operator; Er is the operator obtained from it by integration by parts to move
the operation corresponding to the divergence on 9 onto the Green's function.
Differentiating Eq. 11 with respect to x and symmetrising then gives the
expression
e = e ~ - Foz (12)
for the strain e. Explicitly, the operator Fo has kernel
c~2(G0)ik (x,
(Co)~jkz(X, x') -- ,Vx;&~ x') I'~j),~kZ) (13)
10.4.4 BOUNDS
Even in the infinite-body limit, L eff cannot be found exactly. It is, however,
possible to obtain useful information by bounding the energy in the
composite. Bounds which involve no more information than the one- and
two-point probabilities pr and P,.s can be found by using the Hashin-
Shtrikman formalism, as developed in Reference [3] and exploited further in
Reference [1]. Considering the case of zero prescribed displacement over c9f2
(including, as a limiting case, the problem for an infinite body), the energy in
one realisation of the composite (elastic stored energy plus the energy
associated with the body-force loading) is
o~ _ _1 f frGf dx (20)
d~
where G represents the Green's function operator of the actual composite.
10.4 Nonlocal M i c r o m e c h a n i c a l Models 989
(~) - __~
if f r G q f f dx (21)
dn
Here, G qf = ( G ) is precisely the Green's function operator associated with
the effective medium, which is defined by the effective modulus operator Lqf.
Application of the Hashin-Shtrikman formalism permits the development of
bounds for (G), implying corresponding restrictions on the operator L eff, as
detailed in References [1] and [3], for example. The result is that a Hashin-
Shtrikman approximation GHs to G qf follows by solving, in place of the exact
equation (Eq. 15) for ~, the Hashin-Shtrikman equations
/1
pr(Lr - L0)-l~r -t- ~ {F0(prs - prps)}'Cs -- pr(ens) (22)
s--1
where 9 is approximated as
11
'~(X)- ~ "~r(X))(,r(X) (23)
r=l
- --~l s
FHS -- (26)
The kernel function K decays to zero rapidly as I x - x~[/l --* oo, where l is a
characteristic length associated with the microstructure. Therefore, when the
loading is such that the resulting mean strain ( e ) varies slowly relative to the
scale /, the result of applying the operator Lqf to ( e ) can be evaluated,
asymptotically, by approximating (r ~) by the first few terms in its Taylor
expansion about x ~ = x: in symbolic notation,
(e(x')) ~ (e)(x) + ( x ' - x). V(e)(x) (29)
+ 89 - x) | (x' - x)] 9[ v | V](eS(x) + . . .
It follows that
(tr)(X) ~, Lh~ q- M(x) . V(e)(x) 4- N(x) " (V | V)(e)(x) + . . .
(30)
where
For the infinite medium or, more generally, for the finite medium with
displacements prescribed over the boundary, the solution of Eqs. 4, 5, and the
boundary conditions minimises the energy functional
over all random fields u, defined over f~ and the sample space, and satisfying
the given boundary conditions on c3f~. The minimum value of o~ is N, and the
minimum-value of ( ~ ) is (N).
It follows from simple mathematics (not physics) that the solution of Eqs. 6
and 7 minimises the functional
that is, ( ~ ) , precisely. There is, however, no relation between Z efS and ( Z )
more generally.
Consider now the gradient approximation,
( a ) -- Lh~ + N :(V | V ) ( e ) (37)
which applies under the assumptions specified in deriving Eqs. 32. If this
constitutive relation is assumed to hold, right up to the boundary Off, then the
problem specified by Eqs. 6 and 37 requires another boundary condition in
addition to the given displacement condition. It is natural to associate with it
the functional
This article has shown how nonlocal effective constitutive response can be
deduced from explicit consideration of the micromechanics of deformation of
a composite. The relation in general involves an integral operator. In the case
of a statistically uniform medium, the integral takes convolution form, and the
effective response can equally well be described in terms of the Fourier
transform of the integral operator. It cannot be determined exactly, but
10.4 Nonlocal Micromechanical Models 993
it depends on the signs, and these do not always come out as might be
desired!
In all such theories, there remains the serious question of assessing the
influence of the boundary, which itself interacts nonlocally with adjacent
inhomogeneities.
Although only linear elasticity has been considered here, it is, in fact,
possible to develop a similar formulation for certain classes of nonlinear
problems (starting from a Hashin-Shtrikman formulation as initiated by
Talbot and Willis [9]; see also Reference [ 10]). However, for such problems,
the resulting equations are nonlinear, and nonlocality can only be addressed
by iteration, leading directly to a gradient approximation. The more exact
form of the effective relation in the nonlinear case is at present entirely
unknown.
REFERENCES
1. Luciano, R., and Willis, J. R. (2000). Bounds on non-local effective relations for random
composites loaded by configuration-dependent body force. J. Mech. Phys. Solids 48: 1827-
1849.
2. Beran, M. J., and McCoy, J. J. (1970). The use of strain gradient theory for analysis of random
media. Int. J. Solids Struct. 6: 1267-1275.
3. Willis, J. R. (1983). The overall response of composite materials. J. Appl. Mech. 50: 1202-
1209.
4. Drugan, W J., and Willis, J. R. (1996). A micromechanics-based nonlocal constitutive
equation and estimates of representative volume element size for elastic composites. J. Mech.
Phys. Solids 44: 497-524.
5. Luciano, R., and Willis, J. R. (2001). Non-local effective relations for fibre reinforced
composites loaded by configuration-dependent body forces (in preparation).
6. Diener, G., Hfirrich, A., and Weissbarth, J. (1984). Bounds for the non-local effective elastic
properties of composites. J. Mech. Phys. Solids 32: 21-39.
7. Barenblatt, G. I., and Prostokrishin, V. M. (1993). A model of damage taking into account
microstructural effects. Eur. J. Appl. Math. 4: 225-240.
8. Leroy, Y., and Molinari, A. (1993). Spatial patterns and size effects in shear zones: A
hyperelastic model with higher-order gradients. J. Mech. Phys. Solids 41: 631-663.
9. Talbot, D. R. S., and Willis, J. R. (1985). Variational principles for inhomogeneous nonlinear
media. IMA J. Appl. Math. 35: 39-54.
10. Talbot, D. R. S., and Willis, J. R. (1997). Bounds of third order for the overall response of
nonlinear composites. J. Mech. Phys. Solids 45: 87-111.
SECTION 10.5
Transformation Field
Analysis of Composite
Materials
GEORGE J. DVORAK
Rensselaer Polytechnic Institute, Troy, New York
Contents
10.5.1 Overview of the Method . . . . . . . . . . . . . . . . . . 996
10.5.2 Governing Equations . . . . . . . . . . . . . . . . . . . . . 997
10.5.3 Evolution of Inelastic Deformation . . . . . . . . 999
10.5.4 Modeling of Damage Evolution . . . . . . . . . . . 1000
10.5.5 Concentration Factor Estimates . . . . . . . . . . 1001
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
where r, s=1,2 ,..., N. The As and Bs are the mechanical concentration factor
tensors [5] and Dsr, Fsr are certain eigenstrain and eigenstress concentration
factor tensors [1-4] which evaluate the contribution of a uniform
transformation in Vr C V to the field average in Vs c V. Both are averages
of the respective influence functions that define the local fields; they depend
998 Dvorak
on the local and overall elastic moduli and on the shape and volume fractions
of the phases, and are therefore constant within certain temperature intervals.
Like the Eshelby tensor S, the self-induced factors Dss and Fss contribute both
the residual field caused in Vs by the eigenstrains and the eigenstrain
themselves [6].
In the heterogeneous aggregates considered herein, the transformation
concentration factors can be related to the mechanical factors. In two-phase
systems r, s=0~, fl, where each phase contains a single, uniform transformation
strain or stress, there are exact connections between the respective influence
functions; c.f. Reference [1], Eqs. 123-126:
Dr~(X) - [ I - Ar(x)] ( L ~ - L~)-IL~
evaluation of the local fields in Eq. 3 using Eq. 4 or 5 is reduced to finding the
mechanical concentration factors Ar Br; see Section 10.5.5. Note that Eq. 5 is
valid for As, At, L and Bs, Br, M derived with an averaging method; however,
relations Eqs. 4, 6 and 7 must be satisfied by all admissible evaluations of
concentration factors or influence functions.
where the relaxation stress da re(x) - - L r d , ~ (x). As long as Lr, lr, Mr, and mr
remain constant, Eq. 8 holds for both instantaneous and accumulated
increments.
Inelastic constitutive laws typically specify when a material starts to deviate
from the linear elastic response, and then relate either the local relaxation
stress to the past history and current increment of the local strain, or the
inelastic strain to the history and current increment of the local stress. If these
fields are uniform in Vr, this can be written as
When substituted into the incremental forms of Eq. 3, this provides the
following equations for evaluation of the local strain and stress increments:
N N
de,~ + E DsrMr~'~q;'Prdgr -- a~ d~~ + E Dsr(mr - M~g~)dO
r=l r:l (11)
N N
da~ 4- E FsrLr't/dPrd~rr = B~ da~ + }~ Fsr(er - - Lr~Pr)d0
r=l r=I
where a/r, a~r, and Nr, dr are instantaneous mechanical an thermal strain and
stress concentration factor tensors for the local volumes Vr. The overall response
of the inelastic composite medium can be derived as described in [2, ~ l .
This respects the fact that both r = b and r = d volumes have the same shape
and stiffness L2 and thus also the same concentration factor B2. However,
since two different eigenstrains, /,~ and pdk, reside in phase L2, all Frs are
distinct and evaluated using Eq. 5 (second equation). Partial debonding in
r = d is simulated by the equivalent eigenstrain obtained from Eq. 13 (second
equation):
llkd -- M2(Fd) )k(B2a ~ -- akd) (14)
Averages of the local stresses are then to be found as
(15)
where r is the known local stress in the debonded phase, possibly equal to
zero. The concentration factors B1 and B2 are evaluated in the undamaged
two-phase composite. The first right-hand terms are the stresses in the
undamaged system, and the second terms are contributed by the eigenstrain
(Eq. 14) simulating partial debonding in r =d. It can be verified that Eq. 6
(third equation), written here as Cla~ +cka k + Gka bk- a 0k, is satisfied by
Eqs. 15 and 16.
The local strain averages are obtained using the stresses in Eq. 1 (second
equation as)
k M2 k
The overall strain is found from ~ = ECrgr, or from the overall constitutive
relation
ak -- Ma~ + Pk (18)
where M is the overall elastic compliance of the undamaged system, and the
overall eigenstrain Pk simulates the contribution to the overall strain by the
current state of debonding in r =d; it can be evaluated from the generalized
k--,TPd"
Levin formula (second part of Eq. 6) as Pk -- cdu2 k Together with a criterion
that specifies the probability of debonding as a function of stress in the
bonded phase, Eqs. 15 and 16 can be converted to an incremental form
and solved for damage increments dcak under overall stress change from
a'~ to a~ + da'~.
where S denotes the Eshelby tensor evaluated in Lo. The Lo must be chosen
D
ACKNOWLEDGEMENTS
Work leading to the present results was sponsored by grants from the Army Research Office and
the Office of Naval Research. Drs. Yapa D.S. Rajapakse and Mohammed Zikry served as program
monitors.
REFERENCES
1. Dvorak, G. J. (1990). On uniform fields in heterogeneous media. Proc. Roy. Soc. (London) A
431: 89-110.
2. Dvorak, G.J. (1992). Transformation field analysis of inelastic composite materials. Proc. Roy.
Soc. (London) A 437: 311-327.
3. Dvorak, G. J., and Benveniste, Y. (1992). On transformation strains and uniform fields in
muhiphase elastic media. Proc. Roy. Soc. (London) A 437: 291-310.
4. Dvorak, G. J., Bahei-E1-Din, Y. A., and Wafa, A. (1994). Implementation of the transformation
field analysis for inelastic composite materials. Computational Mechanics 14: 201-228.
5. Hill, R. (1965). A self-consistent mechanics of composite materials. J. Mech. Phys. Solids 13:
213-222.
6. Eshelby, J. D. (1957). The determination of the elastic field of an ellipsoidal inclusion and
related problems. Proc. Roy. Soc. (London) A 241: 376-396.
7. Dvorak, G. J., and Srinivas, M.V. (1999). New estimates of overall properties of heterogeneous
solids. J. Mech. Phys. Solids 47: 899-920, 2207-2208.
10.5 Transformation Field Analysis of Composite Materials 1003
8. Benveniste, Y., Dvorak, G.J., and Chen, T. (1989). On the diagonal and elastic symmetry of the
approximate stiffness tensor of heterogeneous media. J. Mech. Phys. Solids 39: 927-946.
9. Fish, J., Pandheeradi, M., and Shephard, M. S. (1997). Computational plasticity for composite
structures based on mathematical homogenization: Theory and practice. Comp. Meth. Appl.
Mech. Engng. 148: 53-73.
10. Benveniste, Y. (1987). A new approach to the application of Mori-Tanaka's theory in composite
materials. Mech. Mater. 6: 147-157.
11. Walpole, L. J. (1966). On bounds for overall elastic moduli of inhomogeneous systems: I.J.
Mech. Phys. Solids 14: 151-162; II. ibid., 289-301.
SECTION 10.6
A Damage Mesomodel of
Laminate Composites
PIERRE LADEVl~ZE
LMT-Cachan, ENS de Cachan/CNRS/Universit~ Paris 6, 61 avenue du President Wilson,
94235 Cachan Cedex, France
Contents
10.6.1 Domain of application . . . . . . . . . . . . . . . . . . . 1004
10.6.2 Basic Aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
10.6.3 The Single-Layer Model . . . . . . . . . . . . . . . . . . 1006
10.6.3.1 Damage Kinematics . . . . . . . . . . . . . 1006
10.6.3.2 Damage Evolution Law . . . . . . . . . . 1008
10.6.3.3 Coupling between Damage and
Plasticity (or Viscoplasticity) . . . . 1010
10.6.4 Identification of the Material Parameters . 1011
10.6.4.1 Tensile Test on [0 ~ 90~
Laminate . . . . . . . . . . . . . . . . . . . . . . . 1012
10.6.4.2 Tensile Test on [+45 ~ -45~
Laminate . . . . . . . . . . . . . . . . . . . . . . . 1012
10.6.4.3 Tensile Test on a [+67.5~176
Laminate . . . . . . . . . . . . . . . . . . . . . . . 1012
10.6.5 How Does One Use the Model? . . . . . . . . . . 1013
10.6.6 Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1013
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1013
An initial step is to define what we call a laminate mesomodel [13, 14]. At the
mesoscale, characterized by the thickness of the ply, the laminate structure is
described as a stacking sequence of homogeneous layers through the
thickness and of interlaminar interfaces (see Figure 10.6.1). The main
damage mechanisms are described as fiber breaking, matrix microcracking,
and debonding of adjacent layers (see Figure 10.6.2). The single-layer model
includes both damage and inelasticity. The interlaminar interface is defined as
a two-dimensional mechanical model which ensures traction and displace-
ment transfer from one ply to the next. Its mechanical behavior depends on
the angle between the fibers of two adjacent layers. A priori, 0~ ~ interfaces
are not introduced. Herakovich, in his book [11], calls this theory the
"mesoscale composite damage theory."
The damage mechanisms are taken into account by means of internal
damage variables. A mesomodel is then defined by adding another property: a
uniform damage state is prescribed throughout the thickness of the
elementary ply. This point plays a major role when trying to simulate a crack
with a damage model. As a complement, delayed damage models are
introduced.
One limitation of the proposed mesomodel is that material fracture is
described by means of only two types of macrocracks:
The layers - - in our sense m are assumed to be not too thick. Another
limitation is that very severe dynamic loadings cannot be studied; the
dynamic wavelength must be larger than the thickness of the plies.
Two models have to be identified: the single-layer model [16] and the
interface model [1,6]. The appropriate tests used consist of tension, bending,
and delamination. Each composite specimen, which contains several layers
and interfaces, is analyzed in order to derive the material quantities intrinsic
to the single layer or to the interlaminar interface.
Various comparisons with experimental results have been performed to
show the possibilities and limits of our proposed computational damage
mechanics approach for laminates [2, 8, 19, 20].
The single-layer model is presented here. A similar model is used for the
interface.
r (,,7, ,,o,~
ED =2(1-- &) L i71 + Eo - t , ~ + -k-7-,) <'''"=
+ ~
(--0"22) 2 (--0"33) 2
217~ + 217--~- +
[ ( 1
89( 1 - a ' )
(0"22
E~ +
(O'33> 2
E~
)
+ (1 - d)\ ~ + G~ " G~ (1)
is a material function which takes into account the nonlinear response in
compression [3], and dF, d, and d' are three scalar internal variables which
remain constant throughout the thickness of each single layer and which serve
to describe the damage mechanisms inside. The unilateral aspect of
microcracking is taken into account by splitting the energy into a "tension"
energy and a "compression" energy; (.) denotes the positive part. The
thermodynamic forces associated with the mechanical dissipation are
o <E~>) -
2(1 - <i)~ \ ~ + o7-7 + c7,/
1
ra, - D-dT< , :<~, -
;~(<-o-11>)
4- Eo
2(1 - dF) 2 E1
- \ Fo + ~) ~=~ ;2/
Here, unlike in previous papers, ((.}) denotes the integral value through the
thickness, not the mean value.
1008 Ladev/:ze
dv - fv(Ylv/2) fordv_<l
where
V_[t - - SlAp Fly , T ~ t
and fd, fd', and fv are material "functions"; progressive damage evolution
(generally defined by a linear function) and brittle damage evolution (defined
by a threshold) are both present, fF is generally associated with a brittle
damage mechanism. The model stays valid for a rather large temperature
range [4]. At room temperature, a typical material function fa is given in
Figure 10.6.3. For large damage rates, we have introduced a damage model
with delay effects:
0.5 9 ~,", . . . . . -, 9
0.4
0.3
0.2
0.1
O( . . . . . . . . . ~'''
0 0.2 0.4 0.6 0.8 1 1.2 14
yd~ (MPa ~
in the viscous case. This characteristic time is, in fact, related to the fracture
process.
10.6.3.2.1 Remarks
9 Two damage variables are used to describe the damage associated with
matrix microcracking and fiber-matrix debonding. They seem to account for
all the proposed damage kinematics, including that starting from an analysis
of the microcracks. Many works have established, experimentally or
theoretically, a relation between the microcrack density and our damage
variable d, which can be very useful for the identification of a damage fatigue
model.
9 What we call the single layer is the assemblage of adjacent, usual
elementary, plies of the same direction. The damage forces, being integral
values through the thickness of the single layer, can be interpreted as energy
release rates. It follows that the damage evolution law of the single layer is
thickness-dependent. For single layers which are not too thick, such damage
evolution laws include results coming from shear lag analyses. Consequently,
the size effects observed, for example, in t e n s i o n - are produced by both
the single-layer model and the interface model through a structure problem.
This theory, which is very simple, works very well for most engineering
laminates; however, it cannot be satisfactory for rather thick layers. A first
solution is to modify the damage evolution law, using the thickness as a
parameter.
9 The damage variables are active for [0 ~ 90~ laminates even if the
apparent modulus does not change. The model predicts this hidden
damage [15].
10 10 Ladev~ze
where ds and dts are the quasi-static part of the damage defined by Eq. 4 or 5.
dF and dtF denote the fatigue part characterized by the following fatigue
evolution laws:
o&
ON = a(a, [Ya + bYd,])
(7)
oa'~ = d(a', [yd,])
ON
where a, a ~ are two material functions and [.] denotes the maximum value
over the cycle.
The rnicrocracks, i.e., the damage, lead to sliding with friction, and thus to
inelastic strains. The effective stress and inelastic strain are defined by
ei)p for/j C {1,2,3} denotes the usual inelastic strain. The idea is to apply
classical plasticity or viscoplasticity models to effective quantities. A very
simple plasticity model is defined by the following elastic domain:
p --
.~0t dt[e,12
2~2 -2 2.2 1 2,2 2.2 1/2
p 4- ~;23p+ ~31p 4--~(e,22p + e33p)] (10)
10.6 A Damage Mesomodel of Laminate C o m p o s i t e s 1011
140
120
100
/
80
_
60-
Yo 9 Test A
e Test B
40- o Test C
--" Identified curve
20-
_
0
I ' I ' ! ' I ' I ' I ' "i "~
0 0.2 0.4 0.6 0.8 1 1.2 1.4
The single-layer model and the interface model have been identified for
various materials. Aside from the elastic constants, the model depends on:
9 the tension F, which is related to the macrostress 0"L by 0"L - F/S, where
S is a specimen's section;
9 the laminate's axial strain e[ and the transverse one e r.
This test defines fF, i.e., in many cases, the fiber's limit tensile strain.
0"L
0"12 ~- 2
0"11 - - 0"L
Consequently, the transverse stress and strain do not affect the behavior. The
damage function fd is defined using
b ~ can be taken to zero for m a n y materials. Then, the stresses and strains in
the upper layer are
0"11 - - S0"L 0"22 -- S 0"L 0"12 -- S'0"L 0 -- 67.5 ~
qr (15)
~, ~ o ~ - ~o~O~; + ~.~o~ ~ - ~o~O~.o (~; - ~ )
10.6 A Damage Mesomodel of Laminate Composites 1013
10.6.6 EXTENSIONS
REFERENCES
1. Allix, O., and kadev~ze, P. (1992). Interlaminar interface modelling for the prediction of
laminate delamination. Composite Structures 22; 235-242.
2. Allix, O. (1992). Damage analysis of delamination around a hole, in New advances in
Computational Structural Mechanics, pp. 411--421, Ladev~ze, P., and Zienkiewicz, O.C., eds,
Elsevier Science Publishers B.V.
3. Allix, O., Ladev~ze P., and Vitecoq, E. (1994). Modelling and identification of the mechanical
behaviour of composite laminates in compression. Composite Science and Technology
51; 35--42.
4. Allix, O., Bahlouli, N., Cluzel, C., and Perret, L. (1996). Modelling and identification of
temperature-dependent mechanical behaviour of the elementary ply in carbon/epoxy
laminates. Composite Science and Technology 56; 883-888.
1014 Ladev~ze
5. Allix, O., and Deft, J. E (1997). Delay-damage modeling for fracture prediction of laminated
composites under dynamic loading. Engineering Transactions 45; 29-46.
6. Allix, O., Guedra-Degeorges, D., Guinard, S., and Vinet, A. (1999). 3D analysis applied to
low-energy impacts on composite laminates. Proceedings ICCM12, pp. 282-283, Masard, T.,
and Vautrin, A., eds.
7. Allix, O., Leveque, D., and Perret, L. (1998). Interlaminar interface model identification
and forecast of delamination in composite laminates. Composite Science and Technology 56;
671-678.
8. Daudeville, L., and Ladev~ze, P. (1993). A damage mechanics tool for laminate delamination.
Journal of Composite Structures 25; 547-555.
9. Dumont, J. P., Ladev~ze, P., Poss, M., and Remond, Y. (1987). Damage mechanics for 3D
composites. Int. J. Composite Structures, 119-141.
10. Gasser, A., Ladev~ze, P., and Peres, P. (1998). Damage modelling for a laminated ceramic
composite. Materials Science and Engineering A 250(2); 249-255.
11. Herakovich, C. T. (1998). Mechanics of Fibrous Composites, J. Wiley.
12. Ladev~ze, P. (1983). On an anisotropic damage theory; Report no. 34-LMT-Cachan (in French);
Failure Criteria of Structured Media, Boehler, J. P ed., Balkema (1996), 355-364.
13. Ladev~ze, P. (1986). Sur la m~canique de l'endommagement des composites, in Comptes-
Rendus des JNC5, pp. 667-683, Bathias, C., and Menk~s, D. eds., Paris: Pluralis Publications.
14. Ladev~ze, P. (1989). About a damage mechanics approach, in Mechanics and Mechanisms of
Damage in Composite and Multimaterials. pp. 119-142, Baptiste, D.ed., MEP.
15. Ladev~ze, P. (1992). A damage computational method for composite structures. J. Computer
and Structure 44(1/2); 79-87.
16. Ladev~ze, P., and Le Dantec, E. (1992). Damage modeling of the elementary ply for laminated
composites. Composite Science and Technology 43(3); 257-267.
17. Ladev~ze, P. (1992). Towards a fracture theory, in Proceedings of the Third International
Conference on Computational Plasticity, pp. 1369-1400, Owen, D. R. J., and Hinton, E. eds.,
Cambridge: Pineridge Press.
18. Ladev~ze, P, Allix, O., and Cluzel, C. (1993). Damage modelling at the macro- and meso-
scales for 3D composites, in Damage Composite Materials, pp. 195-215, Voyiadjis G. ed.,
Elsevier.
19. Ladev~ze, P (1995). A damage computational approach for composites: Basic aspects and
micromechanical relations. Computational Mechanics 8; 142-150.
20. Ladev~ze, P. (1995). Modeling and simulation of the mechanical behavior of CMCs, in High-
Temperature Ceramic-Matrix Composites. pp. 53-63, Evans, A. G., and Naslain, R. eds.
(Cereamic Transaction).
21. Ladev~ze, P., Allix, O., Gornet, L., Leveque, D., and Perret, L. (1998). A computational
damage mechanics approach for laminates: Identification and comparison with experimental
results, in Damage Mechanics in Engineering Materials, pp. 481-500, Voyiadjis, G. Z., Wu,
J. W., and Chaboche, J. L. eds., Amsterdam: Elsevier.
22. Ladev~ze, P., Aubard, X., Cluzel, C., and Guitard, L. (1998). Damage and fracture modeling
of 4D CC composites, in Damage Mechanics in Engineering Materials, pp. 351-367, Voyiadjis,
G., Wu, J., Chaboche, J. L., eds., Elsevier.
23. Ladev~ze, P. (2000). Modelling and computation until final fracture of laminate composites,
in Recent Developments in Durability Analysis of Composite Systems, pp. 39-47, Cardon, A. H.,
et al. eds., Balkema.
SECTION
, ,
10.7
Behavior of Ceramic-Matrix
Composites under
Thermomechanical Cyclic
Loading Conditions
FREDERICK A. LECKIE1, ALAIN BuRa2 and FRANCOIS HILD 3
1Department of Mechanical and Environmental Engineering, University of California,
Santa Barbara, California
2 Laboratoire de Physico-Chimie Structurale et Macromol~culaire, UMR 7615, ESPCI,
10 rue Vauquelin, 75231 Paris Cedex 05, France
3 Universitr Paris 6, LMT-Cachan, 61 avenue du PrEsident Wilson, 94235 Cachan Cedex, France
Contents
10.7.1 O v e r v i e w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1015
10.7.2 B a c k g r o u n d : State P o t e n t i a l of a [0,90]
Fiber-Reinforced Composite .............. 1017
10.7.3 D e s c r i p t i o n of t h e M o d e l . . . . . . . . . . . . . . . . 1019
1 0 . 7 . 4 I d e n t i f i c a t i o n o f t h e M a t e r i a l P a r a m e t e r s . 1021
10.7.5 H o w to U s e t h e M o d e l . . . . . . . . . . . . . . . . . . . 1022
10.7.6 Table of Parameters . . . . . . . . . . . . . . . . . . . . . 1022
References ...................................... 1023
10.7.1 O V E R V I E W
This part deals with the derivation of a constitutive law for a [0,90]
(laminated or woven) composite submitted to multiaxial loads in plane stress
conditions. The method is based upon the construction of the properties of
the composite from the properties of the constituents and the stacking
sequence of the layers.
The initial behavior of the matrix is assumed to be isotropic. The presence
of cracks leads the behavior to become anisotropic. The assumption is
made that cracking occurs normal to the y-direction (e.g., maximum
principal strain direction) in the matrix. Under the hypothesis of a monotonic
loading condition, only one damage variable is needed to model matrix
cracking, and that is denoted by Dmy. The study of a cracked system normal to
one direction shows that the Young's modulus along that direction and the
shear modulus are altered and that the expression of the elastic energy density
of the matrix is
Jr- 2 G m ( D m y ) f"rnx
2 y
with
Gm
( Dmy ~ 1
-
(2)
1+ 1 - Dmyf 2(1 + Ym)
where Era, Vm, Gm are the initial elastic properties of the matrix. The
components of the strain tensor of the matrix ~m expressed in the x - y frame
are denoted by emx~, emyy, and emxy.
The fibers are aligned along the i-direction. The fiber breaks are
assumed to be perpendicular to the fiber direction and are described by a
damage parameter Dfl. Therefore, the elastic energy density of the fibers is
given by
1F
0s - ZL-'-~
let-(1 - Dfl)411 + 3~f8r
.,.s_ -4- 2Gf(Dfl)412 (3)
with
Gf(Dfl ) -
Dr1) 1 (4)
1+ 1 - Dfl 2(1 q-- Vf)
1018 Leckie et al.
where Ef, vf, Gf are the initial elastic properties of the fiber. The components
of the strain tensor of the fiber ~f expressed in the x-y frame are denoted by
8./11, 8./22, and ~f12.
A layer consists of fibers aligned along the 1-direction embedded in the
matrix. To determine the behavior of this layer, microinterface compatibility
conditions are written in terms of strains _d- and stresses ~r_t on the layer level.
m
It is more convenient to write the conditions in the 1-2 frame. The following
equations are derived by using Voigt's approximation in the fiber direction and
Reuss's approximation for the transverse properties:
emil - eS11 = e~l fm em22 +j~ eS22 - ~2L2 fm~m12+fs 8./12 -- 8L2 (5)
fm O'mll -~-ff O'fll = 0"~1 0"m22 = 0"f22 = o'L20"m12 -- O'f12 = o'L2 (6)
where j~, fm denote the volume fraction of the fiber and the matrix,
respectively, and cr~ and s~ are the components of the stress and strain
tensors __aL and _s._E_ in the 1-2 frame. The solution of the previous system yields
~L _. EL(Dmy, Dfx )'8_L (7)
~r _ L(Dmy, Dfl):e
1 eL:E _ L (8)
where foo and f9o denote the volume fraction of the 0 ~ and 90 ~ layers, and
~oo, _aoo and _~9o,{r9o the strain and stress tensors in the 0 ~ and 90 ~ layers. The
overall behavior of the composite is defined as
00 90 00 00
--" E.-E-(Dmy'Dmy,Dfx,Dfl ) " ~ (10)
with
E(DCmO D9Oy,D?O,D~O) __ fO0 E(DOO,D~O ) -t- f90 E(V9Oy,D?O ) (11)
where E(D~17690
w
00 90
,D)I ) is the fourth order elastic tensor of the composite,
which is a function of all damage variables on the constituent level for all
10.7 Behavior of Ceramic-Matrix Composites 1019
layers. The elastic energy density associated with matrix cracking and fiber
breakage can be written on the composite level as
~r = f00 r o0 + f9o ~ 90 (12)
where r a n d ~90 are the elastic energy densities of the 0 ~ and 90 ~ layers.
Inelastic strains are essentially due the interface sliding between the fiber
and the matrix. From a micromechanical point of view, sliding can take place
as soon as a crack is bridged by fibers. The analysis of these sliding systems
leads to the following expression of the stored energy density [5]:
The following expression of the free energy density for [0,901 CMCs can be
obtained:
1 90 00 90 _ ~S
(15)
O - - -~(~= - ~i - ~ c ) E ( D ~ 1 7 6 ,Dr1 )'(~= - ~i - ~c) +
where ~_cis the creep strain tensor. From this expression, the associated forces
to each internal variable are given by partial differentiation:
0r 0r 0r 0r 0r
a_ - - c3---~' Y= c3O ' y- c3d ' X= c3~ i ' S- c3~ c (16)
00 90
where D -__ ft,-.mx,,-.mx,~.-fl
D00 .N90 .N00.N90
,~flJ% and Y - {Y~; Y~; y~O; yfO}, d - { d l l , 9 d22, 9
d12) and y = {y11; y22; y12]:.
A priori, it is necessary to know thirteen evolution laws associated with the
thirteen internal variables. But only the six following evolution laws are
necessary:
9 One law related to matrix cracking Dm = Dm(Ym), because the variables
D ~176
and Dgm~ correspond to only one single mechanism, and therefore have
1020 Leckie et al.
9 One law related to fiber breakage Df = Df(Yf), since D~~ and D 9~ have
the same evolution law, because fiber breaks are perpendicular to t~e fiber
direction:
9 Two laws related to the inelastic strains, since debonding and sliding
mechanisms in the 0 ~ and 90 ~ layers arc identical, and thus ~i~l and ei22 have
the same evolution law. The second one concerns ei12. In a unidimensional
analysis [5] it has been observed that the back stress X is only a function of
the applied stress or. If the relation is extended to a multiaxial state, then the
inelastic strain tensor __eiis a [unction of the stress tensor or:
8io~oc - - 8i t \ tTth
and 8i12 -- 8is
Tth
sign(a12) (19)
9 (20)
where ee - 11, 22 and {.} are the Macauley brackets. When numerous cycles
are performed, the evolution of the inelastic strains as a function of the
number of cycles is written as
where gi~(N) is the inelastic strain after N cycles and ~i~ the inelastic strain
for the first loading ( N - 0).
9 Two laws related to in-plane debonding d - d(y), since dll and d12 are
assumed to have the same evolution law. These last evolution laws are not
needed to derive the behavior of the composite. Neither the state laws nor the
evolution laws are explicit functions of the damage variables d, which are
needed to express the stored energy.
9 Similarly, two laws related to creep are needed. For the normal strains,
the evolution law is assumed to be independent of the temperature and is
written as
~E~ exp
10.7 Behavior of Ceramic-Matrix Composites 1021
and for shear strains, the evolution law is explicitly dependent on the
temperature:
The identification procedure is carried out by using the results of pure tension
tests along two orientations: one in the direction of a set of fibers (0 ~ and one
at + 45 ~ Each test involves a series of loading and unloading sequences.
The first step is to determine the elastic properties, which are usually given
by the manufacturer. The ones of the matrix may be degraded by processing
(e.g., porosity or microcavities). The initial elastic properties of the matrix are
determined from measurement of the initial Young's moduli E ~176 and E 45,
respectively, for a 0 ~ and + 45 ~ tension test.
The next step is to identify the parameters of the relevant evolution laws.
The fitting procedure can be summarized in the following way:
TABLE 10.7.1. Experimental Tests Needed for the Identification of the Model
1 0 . 7 . 6 TABLE O F P A R A M E T E R S
coating is not accounted for by the present model. For the two other
materials, only room temperature data are reported in Table 10.7.2.
REFERENCES
1. Burr, A., Hild, E, and Leckie, E A. (1997). Continuum description of damage in ceramic-matrix
composites. Eur. J. Mech. A/Solids 16: 53-78.
1024 Leckie et al.
2. Burr, A., Hild, E, and Leckie, E A. (1998). The mechanical behaviour under cyclic loading of
ceramic-matrix composites. Mater. Sci. Eng. A250: 256-263.
3. Burr, A., Hild, E, and Leckie, E A. (1998). Behaviour of ceramic-matrix composites under
thermomechanical cyclic loading conditions. Comp. Sci. Tech. 58: 779-783.
4. Burr, A., Hild, E, and Leckie, E A. (1998). Isochronous analysis applied to the behavior of
ceramic-matrix composites, in Proceedings ofJNCll, pp. 1343-1349, Vol. 3, Baptiste, D., and
Lamon, J., eds., Paris: AMAC.
5. Burr, A., Hild, E, and Leckie, E A. (1995). Micro-mechanics and continuum damage
mechanics. Arch. Appl. Mech. 65: 437-456.
SECTION 10.8
Limit and Shakedown
Analysis of Periodic
Heterogeneous Media
GIULIO MAIER, VALTER CARVELLI, and ALBERTO TALIERCIO
Department of Structural Engineering, Technical University (Politecnico) of Milan, Piazza Leonardo
Da Vinci 32, 20133 Milano, Italy
Contents
10.8.1 Introduction: Basic Concepts and
Applicability Domain . . . . . . . . . . . . . . . . . 1025
10.8.2 Limit Analysis by the Static Approach. 1027
10.8.3 Limit Analysis by the Kinematic
Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1029
10.8.4 A General Finite Element Linear
Programming Procedure . . . . . . . . . . . . . . 1031
10.8.5 Shakedown analysis . . . . . . . . . . . . . . . . . . 1032
10.8.6 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1034
10.8.7 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . 1034
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1035
10.8.1 I N T R O D U C T I O N : BASIC C O N C E P T S
AND APPLICABILITY DOMAIN
1 0 . 8 . 2 L I M I T ANALYSIS BY T H E STATIC
APPROACH
The classical static (or "lower bound," or "safe") limit theorem can be stated as
follows: a solid will not collapse if and only if there is a ("statically
admissible") stress field which everywhere fulfills equilibrium and local
strength limitations (or "yield conditions"). Its validity is guaranteed, as
mentioned in Section 10.8.1, by linear kinematics and perfect plasticity, stable
in the sense of Drucker's postulate. By applying this statement, the strength
domain Gh~ in the space of average stresses Z for a periodic heterogeneous
medium whose RV occupies the volume V with boundary ~V can be defined as
follows (see, e.g., Reference [1]):
o - {zlz = v;
(I)
div a(x) - O_ in V; a(x). n(x) antiperiodic on OV}
1028 Maier et al.
having set Gm as the strength domain of the matrix material; g?, O" -+
m a s the
uniaxial strength of fibers and matrix in tension (+) and compression (-); vf
as the fiber volume fraction; o as a scalar stress variable; and | as the dyadic
product. Under several (also multiaxial) stress conditions, Eq. 2 gives fairly
accurate estimates of the macroscopic strength of the material [4, 5].
In particular, if both phases comply with von Mises strength criterion
(which is the case, e.g., for MMCs), Eq. 2 analytically provides a lower bound,
say EL, to the macroscopic uniaxial strength of the composite, ~.hom, for any
orientation 0 of the applied stress E to the fibers (the superscripts 4- are
omitted, the material behavior being symmetric in tension and compression).
These bounds, visualized by the dashed line in Figure 10.8.1b for the MMC
case of Figure 10.8.1a, reads [3]:
(__ 1 3 sin20
2
"q- (_2
am
(3)
3~ 2sin 20 1 - ~ s i n 20
> ifO<O<O*
~m
if O* < 0 < -
sin 0 1 - 3 sin2 0
(3)
1 0 . 8 . 3 L I M I T ANALYSIS BY T H E K I N E M A T I C
APPROACH
(4)
r - g w_ + ;
2Fm 2Fm
Eh~ _< E U ( 0 ) - min
6 + Fm; V~ sin 20'
sin0 3 1-~sin20
(6)
It is worth noting that the two bounds, s Eq. 3, and Ev, Eq. 6, coincide at
0 - O; that is, the uniaxial strength of the composite along the fibers can be
exactly predicted and turns out to be
10.8 Limit and Shakedown Analysis of Periodic Heterogeneous Media 1031
(2) If the local PWL strength loci in (a) are inscribed in the original ones,
and if the field modeling (b) and the constraint in (d) are such that static
admissibility is complied with everywhere, then ss is a lower bound on the
exact, "safety factor" s. Similarly, if phase (a) generates a circumscribed PWL
approximation and (d~) satisfies kinematic admissibility exactly, then
s h = sv >__s. However, often in practice a tight bracketing of s is
computationally cumbersome to achieve; then secant approximation (a)
and only approximate enforcement in (d), or (d~), are preferable, leading to
sS~ s, or s k ~ s, with discrepancy unknown in sign but reducible by
refinements in phases (a) and (b) at the price of increased computing cost
(which for a linear programming (LP) problem in "normal form" is roughly
proportional to m n 3 if m and n are the numbers of variables and constraints,
respectively).
(3) The previously outlined LA procedures are centered on LP with the
following peculiar features: (i) LP software (based on the classical Simplex
method and its variants) is widely available and often adopted to large-scale
computing; (ii) any LP problem uniquely defines its "dual" LP problem, which
can be interpreted as a kinematic formulation if the primal is a static one, and
vice versa. Modern LP solvers provide the solution to both, but process the
more economical one.
(4) The PWL phase (a) leading to LP implies a drastic increase in the
number of variables (an increase which can be reduced by a suitable trial-and-
error procedure). If (a) is omitted, the phases (d) and (d~) lead to (convex)
nonlinear programming (NLP) problems, by far more laborious to solve than
the LP problem. The trade-off between LP and NLP formulations of LA is not
resolved in general, much depending in practice on the availability of ad hoc
software.
(a) Shakedown will occur if, and only if, there is a field of self-stress a s
such that, at any time and everywhere in the RV, the sum of it and of
the (local) elastic stresses a__e due to ~ complies with the (local) yield
conditions and the periodicity on the boundary of the RV.
(b) Shakedown will occur if, and only if, for all "admissible plastic strain
cycles" (APSC) the cumulative dissipated energy is larger than, or
equal to, the ("external") work done by the elastic stresses a__e due to
the concomitant external actions. By APSC is meant a history over a
10.8 Limit and Shakedown Analysis of Periodic Heterogeneous Media 1033
j i j
Here indices i and j run over the sets of Gauss points (C i and Ji being Gauss
weights and Jacobians) and vertices of f~, respectively; Eq. 9 enforces plastic
incompressibility, compatibility at the APSC end (_V being the nodal
displacement vector allowing for periodicity, B i the compatibility matrix for
point i), and normalization of the total "external work" along the APSC,
respectively.
Eqs. 8 and 9 represent a convex NLP problem with nonsmooth objective
function (since the Mises dissipated power rc is nonsmooth). The solution
algorithm, described and satisfactorily employed in References [11, 12], is
centered on the enforcement of Eq. 9a (with empirical suitable choice of the
relevant penalty factor 0~) and on an iterative procedure for solving the
(nonlinear) Kuhn-Tucker optimality conditions.
Remarks: (1) The optimal value ~ is an approximation of sst), not a bound.
(2) If f~ shrinks to a point, SDA reduces to LA and elasticity could be proved
to become immaterial. (3) If a PWL approximation is adopted for the local
material models, SDA becomes an LP problem, as a generalization of the LA
formulations of Section 10.8.4. (4) History-dependent post-SD quantities
(e.g., relative residual displacement of two points of the RV) can be bounded
from above by bounding techniques, which, in PWL formulations (possibly
accounting for hardening), can be reduced to a quadratic programming
followed by an LP problem (see, e.g., Reference [7]).
1034 Maier et al.
10.8.6 EXAMPLES
10.8.7 CONCLUSIONS
.6 I ~ ~ ~
x2A
0.4 I
_?,2
xI 0.2
I
I
I
0.0 . . . . . . . . ' I
0.0 0.2 0.4 0.6
(a) (b) El /
FIGURE 10.8.2 Perforated plate with circular holes (volumetric ratio 0.2). a. Representative
volume, mesh of 392 finite element and biaxial average stress state, b. For 0 = 45~ loci of plastic
collapse (dashed line) and of shakedown limit (solid line) for rectangular load domains t2
(m -- 4).
10.8 Limit and Shakedown Analysis of Periodic Heterogeneous Media 1035
1.0 ,, I,, I,, I,, I,, I,,
0.8 -
Z/~
m
0.6
0.4
di - -~Xl
L
0.2 i
h 0.0 ''1''1''1'' I''l''t
0 15 30 45 60 75 90
(a) (b) 0~
FIGURE 10.8.3 Perforated plate with rectangular holes (h = 0.1f; d - 0.7f). a. Representative
volume, mesh of 224 finite element and uniaxial average stress state, b. Plastic collapse limit vs.
direction 0, present method (solid line) and experimental results by Litewka et al. [13] (dots).
REFERENCES
4. Taliercio, A. (1992). Lower and upper bounds to the macroscopic strength domain of a fiber-
reinforced composite material. Int. J. Plasticity 8: 741-762.
5. Taliercio, A., and Sagramoso, R (1995). Uniaxial strength of polymeric-matrix fibrous
composites predicted through a homogenization approach. Int. J. Solids Struct. 32: 2095-2123.
6. Maier, G. (1970). A matrix structural theory of piecewise-linear plasticity with interacting
yield planes. Meccanica 5: 55-66.
7. Cohn, M. Z., and Maier, G. (1979). Engineering Plasticity by Mathematical Programming, New
York: Pergamon Press.
8. Francescato, R, and Pastor, J. (1997). Lower and upper numerical bounds to the off-axis
strength of unidirectional fiber-reinforced composites by limit analysis methods. Eur. J. Mech.
A/Solids 16: 213-234.
9. Maier, G. (1969). Shakedown theory in perfect elastoplasticity with associated and
nonassociated flow-laws: A finite element, linear programming approach. Meccanica 4: 250-
260.
10. K6nig, J. A. (1987). Shakedown of Elastic-Plastic Structures, Elsevier.
11. Carvelli, V., Maier, G., and Taliercio, A. (2000). Kinematic limit analysis of periodic
heterogeneous media. Computer Modelling in Engineering and Science 1(2): 15-26.
12. Carvelli, V., Maier, G., and Taliercio, A. (1999). Shakedown analysis of periodic heterogeneous
materials by a kinematic approach. Mechanical Engineering (Strojnicky Casopis) 50: 229-240.
13. Litewka, A., Sawczuk, and A., Stanislawka, J. (1984). Simulation of oriented continuous
damaged evolution. Jour. de MEch. Th~or. et Appl. 3: 675-688.
SECTION 10.9
Flow-Induced Anisotropy in
Short-Fiber Composites
ARNAUD POITOU and FRI~DI~RIC MESLIN
LMT-Cachan, ENS de Cachan, Universit~ Paris 6, 61 avenue du PrEsident Wilson,
94235 Cachan Cedex, France
Contents
10.9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 1037
10.9.2 Constitutive Relation . . . . . . . . . . . . . . . . . 1038
10.9.2.1 Volume Average . . . . . . . . . . . . . 1038
10.9.2.2 Statistical Average . . . . . . . . . . . . 1039
10.9.3 Explicit Calculations for --p ]E . . . . . . . . . . . 1040
10.9.3.1 Suspension of Spheres . . . . . . . 1041
10.9.3.2 Flow around an Ellipsoidal
Particle Immersed in an
Anisotropic Suspension . . . . . . 1042
10.9.3.3 Results and Discussions . . . . . . 1042
10.9.4 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1046
10.9.5 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1046
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1046
10.9.1 INTRODUCTION
of the particles and thus an anisotropy, but the orientation of the particles
modifies the material's behavior and thus indirectly affects the aniso-
tropy. The aim of this article is to give a brief overview of this problem and
to outline contributions from different scientific communities (solid
mechanics modeling and low Reynolds number hydrodynamics). The
application of a differential model to this problem is original in this
context.
Basic equations are obtained with a volume average procedure [1]. Let f~ be a
representative volume of our macroscopic scale, which contains many
particles located in f~i. Let z, u, and d denote, respectively, the microscopic
m
stress tensor, velocity vector, and strain rate tensor, and let n be a normal
vector to the particle boundary (Figure 10.9.1).
Pa_~cle (~2i)
Volume ~2
fluid (viscosity r/), and if inertia terms can be neglected, the corresponding
macroscopic variables T, v, and D are related by
=T - - - e I d--- + 2r/D(v)
_ + =Ep (i)
-
lzJ ~n | xas (2)
--P ~ i
0f~,
In this expression, P is the volume averaged pressure and =Ep describes the
contribution of the particle to the averaged extra stress tensor.
10.9.2.2 STATISTICALAVERAGE
z~ - i (5)
dP_dt= _~(V) "pm+ r{D(V) p_ -- Tr[D(V) p . p]p} with r - 22 +-----~
This equation does not permit one to determine the orientation tensor if
the velocity field is given, because it involves the fourth-order orientation
tensor. The evolution equation for the fourth-order tensor would similarly
involve the sixth-order tensor, etc. So, in order to close this equation,
it is necessary to introduce a phenomenological relation between the second-
and the fourth-order orientations (closure approximation), which can
take different forms [2, 3]. For example, the simplest one is quadratic and
writes:
a4-__a| (8)
Z
- ~ p
- 2#Tr[D(v)(p ~ ~ ~
| p)]p | p (9)
In this expression, p is a unit vector aligned along the principal axis of the
fiber, and/2 is calculated as a function of the particle concentration and of its
shape factor, which is assumed to be very large. The exact expression depends
on the level of approximations. The interaction between fibers is accounted
for in a certain sense but for long or very long fibers only. A second class of
models deals with ellipsoidal or spheroidal particles. This case has been
extensively studied for linear elastic materials [5, 6]. However, it has not been
much studied for suspensions, probably because Eshelby's works [7] are not
popular in fluid mechanics.
10.9 Flow-Induced Anisotropy in Short-Fiber Composites 1041
This differential model leads to the same kind of expression as the Krieger
and Dougherty [9] one. It does not hold anymore when direct
contact between particles is to be considered because the global behavior
of the suspension is then neither linear nor homogeneous. In the
following, we extend Eqs. 11 and 13 to ellipsoids. Two difficulties
must then be overcome. The first is that a suspension of nonspherical
particles is non-Newtonian. The second is that the calculation is more
technical.
1042 Poitou and Meslin
(1 -- ~)S1212
2~/dc#
d(22 -- - -
(18)
~/dr
d(23 =
(1 - r
with initial conditions: (2i = 217 for ~# = O.
Np 3((22(21) 2((23(21)
2(21 (21
/]1 contains all the isotropic contributions to the viscosity (from both the
solvent and the particles), while anisotropic contributions of the particles are
represented by Np and Ns. However, as in Batchelor's dilute model, we find for
both differential and self-consistent schemes that Np is always greater than Ns,
even for particles of small aspect ratio. So, the anisotropic contributions by
the particles are essentially described by Np. The product r/1 Np is equal to the
parameter # of Shaqfeh's model, and we compare spheroidal model to slender
bodies model. Figure 10.9.2 evidence the differences between the dilute
10.9 Flow-Induced Anisotropy in Short-Fiber Composites 1043
35
m
30 , ,m
- - Din~.ti.1 / I !
.... Sl~qfeh & Fte4kickson [ / m
25
20
..... t,~.,t, ,~ A.-,,~t.o,,g
. . . . . . . . . Batchelor / /
// / -
!
m
rl, Np
15
/ / /
10 / i .,/,
"
5
p ,2~,kcd.~.,,-.--.-~',""~. . . . . . . .
0 --77L ] ii I I I
0 0. l 0.2 0.3 0.4 0.5
Fiber volume fraction
400 g
1
350 Self oonsistant l t
--- - - Differential l /
.... Shaqfeh & Fredrickson [ ,t
300 ..... Dinh & Armstrong [
.......... B a ~ h e l ~ / /
250
~1 Np 200 / / /
/ /
L - 20
150
/ ,,~
" s~ 'S
/
100 ~ ~' ,.,,,t
-... .. ::." . .....
50
0
0 0.1 0.2 0.3 0.4 0.5
Fiber volume fraction
1 lO s . . . . . . . . . . . . . . / ......
8104 ,, j
........ I i /
6104 / t /
ql Np ~ / /
4 104 9 ~=350 / ,," /
2104 9 / ~ ,~j SS .., 9
80
Self eortsistant
7O - . Differential
.... Shaqfeh & Fredrickson
60 modified
50 /
/
rim Np 40 ,r
~=5 /
30
20
10
0
0.1 0.2 0.3 0.4 0.5
Fiber volume fraction
700 84
Self eonsis "rant /
600 . - --, Differential /
.... Shaqfeh & Fredrickson /
I ::'
500
~iNp
400
I 9
300 ~,=20 / ,S/
200 / :I
100
0 ~ ~ ~ ~i
~ ~ " ~' ~'"~~ r I I
0 0.1 0.2 0.3 0.4 0.5
Fiber volume fraction
5
llO / ~ i
Self consistant / e
_ _ r~ifr~.~.~l / ]
8 10 4 .... Shaqfeh & Freddeksan [ / t
6104 / /
rh z /
4 ~, = 350 1 /
410
J sss J
J Ss
2 10 4 ,~ , - , ' ' "
0 i i
0 0.1 0.2 0.3 0.4 0.5
Fiber volume fraction
FIGURE 10.9.3 Modified r/1 Np as a function of fiber volume fraction.
10.9 Flow-Induced Anisotropy in Short-Fiber Composites 1045
bodies models) for various fiber shape factors. It is to be noted that, as for
hard sphere models [8], the self-consistent approach overestimates the
rheological parameters (this self-consistent model evidences also a vertical
asymptote for a volumic rate less than 1). The differential model lies very near
the modified Shaqfeh and Fredrickson's model for the large aspect ratio (in the
semidilute range). Thus, in this sense the differential model generalizes
Shaqfeh and Fredrickson's model in accounting for an averaged interaction
between the finite aspect ratio's fibers. In particular, we can apply the
differential model for prolate spheroids.
10.9.4 EXAMPLE
10.9.5 CONCLUSION
REFERENCES
1. Batchelor, G. K. (1970). The stress system in suspension of force free particules. J. Fluid.
Mech. 41: 545.
2. Advani, S. G. and Tucker, C. L. (1990). Closure approximations for three-dimensional
structure tensors. J. Rheol. 34: 367.
3. Dupret
10.9 Flow-Induced Anisotropy in Short-Fiber Composites 1047
4. Batchelor (1970). Slender bodies theory for particles of arbitrary cross section in Stokes flows.
J. Fluid. Mech. 44: 419.
5. Gilormini, P. and Vernusse, P. (1992). Tenseur d'Eshelby et problme d'inclusion dans le cas
isotrope transverse incompressible. C. R. Acad. Sci. Paris 314: 257.
6. Mura, T. (1982). Micromechanics of Defects in Solids. Martinus Nijhoff.
7. Eshelby, J. D. (1957). The determination of the elastic field of an ellipsoidal inclusion, and
related problems. Proc. Roy. Soc. London A241: 376.
8. Christensen, R. M. (1990). A critical evaluation for a class of micro-mecanics models. J. Mech.
Phys. Solids 38: 379.
9. Krieger, I. M. and Dougherty, T. J. (1959). A mechanism for non-Newtonian flow in
suspension of rigid spheres. Trans. Soc. Rheol. 3: 137-152.
10. Meslin, E (1997). Propridtes rheologiques des composites fibres courtes l'tat fondu. PhD
thesis LMT-ENS de Cachan, France.
11. Tucker, C. L. (1991). Flow regime for fiber suspensions in narrow gaps. J. Non-Newt. Fluid.
Mech. 39: 239.
12. Ranganathan, S. and Advani, S. G. (1993). A simultaneous solution for flow and fiber
orientation in axisymetric diverging flow. J. Non-Newt. Fluid. Mech. 47: 107.
13. Shaqfeh and Fredrickson, G. (1990). The hydrodynamic stress in a suspension of rods. Phys.
Fluids A2: 7.
14. Dinh, S. M. and Armstrong, R. C. (1984). A rheological equation of state for semiconcentrated
fiber suspensions. J. Rheol. 28: 207.
15. Jeffery, G. B. (1922). The motion of ellipsoidal particles immersed in viscous fluid. Proc. R.
Soc. A102: 161.
16. Chinesta, E (1999). Mod~lisation num~rique en mise en forme des polym~res et c~ramiques:
diff~rents problems de transport. PhD (HDR), LMT ENS de Cachan.
SECTION i0. I 0
Elastic Properties of
Bone Tissue
STEPHEN C. COWIN
New York Center for Biomedical Engineering, School of Engineering, The City College,
New York
Contents
10.10.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1048
10.10.2 Cortical and Cancellous Bone . . . . . . . . . . . 1049
10.10.3 The Elastic Model for Cortical Bone . . . . 1050
10.10.4 The Source of the Elastic Constant
Data for Cancellous Bone . . . . . . . . . . . . . . 1052
10.10.5 The Analysis of the Elastic Constant
for Cancellous Bone . . . . . . . . . . . . . . . . . . . 1053
10.10.6 The Elastic Constant Data for Cancellous
Bone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1054
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1055
10.10.1 VALIDITY
s t r e n g t h , p e r m e a b i l i t y , m e c h a n o - e l e c t r o k i n e t i c effects, d a m a g e mechanics,
etc. O n e w i l l find d a t a o f this t y p e c o l l e c t e d i n C o w i n [4,6].
The elastic model for cortical bone tissue is anisotropic linear elasticity.
Tables 10.10.1 and 10.10.2 below list the components of the orthotropic
elastic compliance coefficients for cortical bone. The first table is for
human bone, and second is for bovine and canine bone. The
elastic coefficients in the anisotropic Hooke's law [8,13,16] are the three
Young's moduli E l , E2, and E3 in the three perpendicular coordinate
directions, the six Poisson's ratios denoted by subscripted v's (only three of
the six Poisson's ratios are independent since v12//E1 z v21/E2,
Vl3/E1 - v 3 1 / / E 3 , and v23//E2 = v32/E3) , and the three shear moduli G23,
G13, and G12. In this notation the 3 direction is coincident with the long axis
of the bone; the 1 and 2 directions are radial and circumferential, respectively.
In the row indicating material symmetry, ORTH stands for orthotropy and TI
stands for transverse isotropy. In the row indicating the testing method, U
stands for ultrasound and M stands for standard machine testing. The entry
NM stands for not measured.
*Not measured
1052 Cowi~
The elastic constant results for cancellous bone presented here are based upon
an analysis of a database consisting of 141 human cancellous bone specimens.
This database, reported by van Rietbergen et al. [ 18, 19] and Kabel et al. [9], is
superior to previous databases because the authors provide the entire set of
anisotropic elastic constants without an a priori assumption of a particular
material symmetry and without an assumption of the direction in which the
maximum Young's modulus occurs. This database is unique in many different
ways, the most important of which is the large number of specimens and its
method of construction, but particularly because it is not based entirely on
measurements of real specimens. The database of elastic constants of 141
human cancellous bone specimens employed here was constructed by
imaging real specimens and then computationally determining their elastic
constants. This cyberspace method of construction is thought to be more
accurate than the conventional mechanical testing procedures for evaluating
the elastic constants of human cancellous bone. The determination of the
elastic constants of cancellous bone by conventional mechanical test
procedures is very difficult. The basic problem is that, because of the size
of the human body, it is difficult to obtain specimens of cancellous bone that
are more than 5-mm cubes. The logical way to test small cubes such as these is
by compression testing. However, compression testing is highly inaccurate for
cancellous bone because of (1) the frictional end effects of the platens, (2) the
near impossibility of identifying, a priori, the grain directions in a bone
specimen and thus of cutting a specimen in the grain directions, (3) the
stiffening effect of the platens on the bone near the platens, and (4) the
unpredictable inhomogeneity of the specimen.
The construction of the database of elastic constants of 141 human
cancellous bone specimens employed here is a relatively inexpensive
method of determining the full set of anisotropic elastic constants for a
small specimen of cancellous bone by a combination of imaging the
specimen [9,10,14] and subsequent evaluation of the effective elastic
constants using computational techniques based on the finite element
by van Rietbergen et al. [18,19]. Once the image of the specimen
was in the computer and a finite element mesh was generated, a
sequence of loadings [18,19] was applied to the specimen and the responses
were determined. The sequence of loadings was sufficient in number
to determine all 21 elastic constants. Thus no material symmetry assump-
tions were made in the determination of the constants. Quantitative
stereological programs were used to determine the solid volume
fraction q~ of each specimen. These are the data employed in the
10.10 Elastic Properties of Bone Tissue 1053
and regressed against their compositional parameters. This method treats the
individual measurement as a measurement of a tensor instead of as a
collection of individual elastic constant or matrix element measurements,
recognizing that the measurements by different investigators will reflect the
systematic invariant tensorial properties of a material, like eigenvectors and
eigenvalues. This method for averaging different measurements of the
anisotropic elastic constants for a specific material has advantages over
the traditional method of averaging the individual matrix components of the
elasticity or compliance matrices. Averaging invariants removes the effect of
the reference coordinate system in the measurements, while the traditional
method of averaging the components may induce errors because of the
various reference coordinate systems and may distort the nature of the
symmetry. This averaging process explicitly retains the orthonormality of
the eigenvector basis.
The results of Cowin and Yang [5] provided a means of extending the
empirical method of representing the Young's modulus E as a function of the
solid volume fraction ~b (for example, E = (constant) ~bn) to all the elastic
constants of an inhomogeneous anisotropic material. In Cowin and Yang [5]
this method was applied to feldspar, and it was discovered that the
eigenvectors, but not the eigenvalues, were relatively independent of material
composition. That result was extended by Yang et al. [20] to three natural,
porous materials: cancellous bone, hardwood, and softwood. These works
have established this method of analysis as a valid approach to the
construction of anisotropic stress-strain relations for other compositionally
dependent materials.
This new method of analysis also identifies the type of elastic symmetry
possessed by the material. No a priori assumption as to the type of elastic
symmetry is made. The type of symmetry is identified from the character of
the eigenvectors that are calculated. For the cancellous bone considered here,
the analysis shows that human cancellous bone has orthotropic elastic
symmetry at the 95% confidence level.
REFERENCES
1. Ambardar, J. D., and Ferris, C. D. (1976). A simple technique for measuring certain elastic
moduli in bone. Biomed. Sci. Instrum. 12: 23.
2. Ashman, R. B., Cowin, S. C., Van Buskirk, W. C., and Rice, J. C. (1984). A continuous wave
technique for the measurement of the elastic properties of bone. J. Biomechanics 17: 349.
3. Burris, C. L. (1983). A Correlation of Quasistatic and Ultrasonic Measurements of the Elastic
Properties of Cortical Bone. Ph.D. dissertation, Tulane University, New Orleans, Louisiana.
4. Cowin, S. C., ed. (1989). Bone Mechanics, Boca Raton, FL: CRC Press.
5. Cowin, S. C., and Yang, G. (1997). Averaging anisotropic elastic constants data.J. Elasticity 46:
151-180.
6. Cowin, S. C., ed. (2001). Bone Mechanics Handbook, Boca Raton, FL: CRC Press.
7. Cowin, S. C., Van Buskirk, W. C., and Ashman, R. B. (1987). The properties of bone, in
Handbook of Bioengineering, Skalak, R., and Chien, S., editors-in-chief, New York: McGraw-
Hill.
8. Hearmon, R. E S. (1961). An Introduction to Applied Anisotropic Elasticity, Oxford: Oxford
University Press.
9. Kabel, J., van Rietbergen, B., Odgaard, A., and Huiskes, R. (1999). Constitutive relationships
of fabric, density and elastic properties in cancellous bone architecture. Bone 25: 481-486.
10. Kabel, J., van Rietbergen, B., Dalstra, M., Odgaard, A., and Huiskes, R. (1999). The role of an
effective isotropic tissue modulus in the elastic properties of cancellous bone. J. Biomechanics
32: 673-680.
11. Knets, I., and Malmeisters, A. (1977). Deformability and strength of human compact bone
tissue, in Mechanics of Biological Solids: Proc. Euromech Colloquium 68, p. 133, Brankov, G., ed.,
Sofia: Bulgarian Academy of Sciences.
12. Lang, S. B. (1970). Ultrasonic method for measuring elastic coefficients of bone and results on
fresh and dried bovine bones. IEEE Trans. Biomed. Eng. 17: 101.
13. Lekhnitskii, S. G. (1963). Theory of Elasticity of an Anisotropic Elastic Body, San Francisco:
Holden Day.
14. Odgaard, A., Kabel, J., van Rietbergen, B., and Huiskes, R. (1997). Fabric and elastic principal
directions of cancellous bone are closely related. J. Biomechanics 30: 487-495.
15. Reilly, D. T., and Burstein, A. H. (1975). The elastic and ultimate properties of compact bone
tissue. J. Biomechanics, 8: 393.
16. Saada, A. S. (1974). Elasticity Theory and Applications, Pergamon.
17. van Buskirk, W. C., Cowin, S. C., and Ward, R. N. (1981). Ultrasonic measurement of
orthotropic elastic constants of bovine femoral bone. J. Biomechanical Eng. 103: 67.
1056 Cowi.
18. van Rietbergen, B., Odgaard, A., Kabel, J., and Huiskes, R. (1996). Direct mechanical
assessment of elastic symmetries and properties of trabecular bone architecture. J.
Biomechanics 29: 1653-1657.
19. van Rietbergen, B., Odgaard, A., Kabel, J., and Huiskes, R. (1998). Relationships between bone
morphology and bone elastic properties can be accurately quantified using high-resolution
computer reconstructions. J. Orthop. Res. 16: 23-28.
20. Yang, G., Kabel, J., van Rietbergen, B., Odgaard, A., Huiskes, R., and Cowin, S. C. (1999). The
anisotropic Hooke's law for cancellous bone and wood. J. Elasticity, 53: 125-146.
21. Yoon, H. S., and Katz, J. L. (1976). Ultrasonic wave propagation in human cortical bone. 11.
Measurements of elastic properties and micro-hardness. J. Biomechanics, 9: 459.
SECTION 10.11
Biomechanics of
Soft Tissue
GERHARD A. HOLZAPFEL
Institute for Structural Analysis, Computational Biomechanics,
Graz University of Technology, 8010 Graz, Austria
Contents
10.11.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1057
10.11.2 Background on the Structure of Soft
Tissues: Collagen and Elastin . . . . . . . . . . . 1058
10.11.2.1 Collagen . . . . . . . . . . . . . . . . . . . . . . 1059
10.11.2.2 Elastin . . . . . . . . . . . . . . . . . . . . . . . . 1060
10.11.3 General Mechanical Characteristics of
Soft Tissues . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1061
10.11.4 Description of the Model . . . . . . . . . . . . . . . 1062
10.11.5 Representative Example: A Model for
the Artery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
10.11.5.1 Residual stresses . . . . . . . . . . . . . . 1066
10.11.6 Identification of the Material Parameters 1068
10.11.7 How to Use the Model . . . . . . . . . . . . . . . . . 1069
10.11.8 Table of Parameters . . . . . . . . . . . . . . . . . . . . 1069
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1070
10.11.1 VALIDITY
requirements, applicable for arbitrary geometries, and suitable for use within
the context of finite element methods in order to solve complex initial
boundary-value problems.
The presented general model is a fully three-dimensional material
description of soft tissues for which nonlinear continuum mechanics is used
as the fundamental basis [10, 18]. It has the special feature that it is based
partly on histological information (i.e., the microscopic structure of organs
and tissues). The general model describes the highly nonlinear and
anisotropic behavior of soft tissues as composites reinforced by two families
of collagen fibers. The constitutive framework is based on the theory of the
mechanics of fiber-reinforced composites [26] and is suitable to describe a
wide variety of physical phenomena of soft tissues. The performance and the
physical mechanism of the model are presented in Reference [11]. As a
representative example, the general model for soft tissues is specified to
predict the mechanical response of healthy and young arteries under
physiological loading conditions [12]. The model neglects active components,
i.e., contracting elements with biochemical energy supply which are
controlled by biological mechanisms, and is concerned with the description
of the passive state of arteries.
The models are suitable for predicting the anisotropic elastic response of
soft tissues in the large strain domain. A suitable constitutive and numerical
model that is general enough to describe the finite viscoelastic domain is
documented in Reference [11]. The presented models do not consider acute
and long-term changes in geometry and/or the mechanical response of tissues
due to, for example, drugs, aging, and disease. When soft tissues are subjected
to loads that are beyond their physiological range, the load-carrying fibers of
the tissue slip relative to each other. In clinical procedures tissues may
undergo irreversible (plastic) deformations [12] which are of medical
importance. Constitutive equations for describing plastic deformations of,
for example, arteries are proposed in References [8, 27].
I0.11.2.1 COLLAGEN
10.11.2.2 ELASTIN
TABLE 10.11.1 MechanicalProperties [6, 15, 25] and Associated Biochemical Data [30] of
Some Representative Organs Mainly Consisting of Soft Connective Tissues
Material Ultimate tensile Ultimatetensile Collagen Elastin
strength (MPa) strain (%) (% dry weight) (% dry weight)
Tendon 50-100 10-15 75-85 <3
Ligament 50-100 10-15 70-80 10-15
Aorta 0.3--0.8 50-100 25-35 40-50
Skin 1-20 30-70 60-80 5-10
Articular cartilage 9-40 60-120 40-70
10.11 Biomechanics of Soft Tissue 1061
FIGURE 10.11.1 Schematicdiagram of a typical (tensile) stress-strain curve for skin showing
the associated collagen fiber morphology.
1062 Holzapfel
-- -- 1/ 1 --1}
where kl > 0, k3 > 0 are stresslike material parameters and k2 > 0, k4 > 0 are
dimensionless parameters. According to Eqs. 2, 4, and 5, the collagen fibers
do not influence the mechanical response of the tissue in the low stress
domain. Because of the crimp structure of collagen fibers, we assume that they
do not support compressive stresses, which implies that they are inactive in
compression. Hence the relevant part of the anisotropic function (Eq. 5) is
omitted for this case. If, for example, I 1 > 1 and 12 > 1, then the soft tissue
responds similarly to a rubberlike (purely isotropic) material described by the
energy function (Eq. 4). However, in extension, that is when I1 ) 1 or I2 > 1,
and the collagen fibers are active and energy is stored in the fibers.
Equation 1 enables the Cauchy stress tensor, denoted ~, to be derived in
the decoupled form
with the volumetric contribution avol and the isochoric contribution ~ to the
Cauchy stresses. In the stress relation (Eq. 6), p=dU/dJ denotes the
hydrostatic pressure and dev(o) furnishes the deviatoric operator in the
Eulerian description. The operator is defined as dev(o) - (o) - ] [ ( o ) " I]I, so
that dev( 9 : I = 0.
Using the additive split (Eq. 2) and particularizations (Eqs. 4 and 5), we
get with the third part of Eq. 6 an explicit constitutive expression for the
10.11 Biomechanics of Soft Tissue 1065
1= 0~aniso
0I; = k l ( I i - 1 ) e x p [~2 (I; - 1) 2] (8)
In this section we describe a model for the passive state of the healthy and
young artery (no pathological changes in the intima, which is the innermost
arterial layer frequently affected by atherosclerosis) suitable for predicting
three-dimensional distributions of stresses and strains under physiological
loading conditions with reasonable accuracy. It is a specification of the
constitutive framework for soft tissues stated in the previous section. For an
adequate model of arteries incorporating the active state (contraction of
smooth muscles), see Reference [22]. For a detailed study of the mechanics of
arterial walls, see the extensive review in Reference [13].
Experimental tests show that the elastic properties of the media (middle
layer of the artery) and adventitia (outermost layer of the artery) are
significantly different [31]. The media is much stiffer than the adventitia. In
particular, in the unloaded configuration the mean value of Young's modulus
for the media, for several pig thoracic aortas, is about an order of magnitude
higher than that of the adventitia [32]. In addition, the arterial layers have
different physiological tasks, and hence the artery is modeled as a thick-
walled elastic circular tube consisting of two layers corresponding to the
1066 Holzapfel
% - 3)
+ 2--~ ~1
1/
We end up with a two-layer model incorporating s/x material parameters,
three for the media M, i.e., cM, klM, k2M, and three for the adventitia A, i.e., CA,
klA, k2A.
The invariants associated with the anisotropic parts of the two tissue layers
are defined by I1) - ~; " A1) and I2j - C 9A2j, j - M, A. The structure tensors
A U, A2) are given by
Alj=aol)| A2j=ao2j| j=M,A. (12)
Employing a cylindrical coordinate system, the components of the unit
(direction) vectors aolj and ao2) read in matrix notation
[aolj] --
I~
cos]~j
sin ]~j
, [ao2)]--
I ~1
cos~j
--sin ]~j
, j-- M,A,
and ~j, j - M, A, are the angles between the collagen fibers and the
(13)
It has been known for some years that arteries which are excised from the
body and not subjected to any loads are not stress-free (or strain-free) [28]. If,
for example, the media and adventitia are separated and cut in a radial
10.11 Biomechanics of Soft Tissue 1067
direction, the two arterial layers will spring open to form open (stress-free)
sectors, which, in general, have different opening angles (see, for example, the
experimental studies [29] for bovine specimens). In general, the residual
stress state is very complex, and residual stresses (strains) in the axial
direction may also occur. Note that residual stresses result from growth and
remodeling mechanisms [21, 24].
By considering the arterial layers as circular cylindrical tubes, we may
characterize the reference (stress-free) configuration of one arterial layer as a
circular sector, as shown in Figure 10.11.4. For each arterial layer of the blood
vessel a certain opening angle c~ can be found by experimental methods. The
importance of incorporating residual stresses associated with the load-free
FIGURE 10.11.4 Cross-sectional representation of one arterial layer at the reference (stress-
free) and load-free (stressed) configurations.
1068 Holzapfel
(but stressed) configuration into the computation has been emphasized in, for
example, References [4, 12]. Consideration of residual strains has a strong
influence on the global pressure and radius response of arteries and also on
the stress and strain distributions across the deformed arterial wall. For
analytical studies of residual stresses see, for example, the works [14, 22],
which contain further references.
Therefore, it is essential to incorporate the residual stresses inherent in
many biologic tissues. One possible approach to consideration of the
influence of residual stresses on the overall three-dimensional stress behavior
is to measure the strain energy from the load-free (stressed) configuration and
to include the residual stresses [19]. Another approach is to start with the
energy function relative to the stress-free (and fixed) configuration, as
assumed in the presented models, and determine the deformation required to
reach the load-free (stressed) configuration. Figure 10.11.4 shows the cross-
sectional respresentation of one arterial layer at the load-free configuration
obtained from the reference configuration by pure bending.
With the condition of incompressibility, the radius r of an arterial layer in
the load-free configuration may be computed from the radius R of the
associated reference configuration as [12]
where ri, Ri a r e the internal radii associated with the two configurations. The
(constant) axial stretch is denoted by 2z, and the parameter k is a convenient
measure of the tube opening angle in the stress-free configuration.
The energy functions are well suited for use in nonlinear finite element
software, which enables complex boundary-value problems to be solved.
Aspects of finite element implementation and numerical analysis of the model
are presented in Reference [11]. Furthermore, computations may be carried
out with some of the commercially available mathematical software packages
such as Mathematica or Maple, which allow symbolic computation. Based on
Mathematica, in Reference [12] a numerical technique for solving the bending,
axial extension, inflation, and torsion problem of an artery is described.
Values of the parameters correspond to the Eqs. 10 and 11 and are given for a
representative carotid artery from a rabbit (experiment no. 71 in Reference
[7]). The material parameters c, kl, k2 and the (mean) values of collagen fiber
angles ~ are summarized in Table 10.11.2.
In the adventitia many collagen fibers run closer to the axial direction of
the artery, whereas in the media the collagen fibers tend to run around the
circumference. The fiber angles ~ are meant to be associated with the
reference (stress-free) configuration, and we assume that they are the same in
the load-free (stressed) configuration. The difference in fiber angle which
occur due to bending to the load-free configuration (see Figure 10.11.4) is
small, so that it has a negligible influence on the stress-strain analysis of
arteries.
TABLE 10.11.2 Parameters for a Carotid Artery from a Rabbit (Experiment no. 71 in
Reference [7]) in reference to Eqs. 10 and 11
Media Adventitia
cM= 3.0000 (kPa) CA= 0.30000 (kPa)
klM = 2.3632 (kPa) klA =0.5620 (kPa)
k2M-- 0.8393 (-) k2A -- 0.7112 (--)
]~M--29.0~ ]~A--62.0~
10 7 0 Holzap fel
REFERENCES
1. Betsch D. E, and Baer, E. (1980). Structure and mechanical properties of rat tail tendon.
Biorheology 17: 83-94.
2. Carew, T. E., Vaishnav, R. N., and Patel, D.J. (1968). Compressibility of the arterial wall. Circ.
Res. 23: 61-68.
3. Chuong, C. J., and Fung, Y. C. (1983). Three-dimensional stress distribution in arteries.
ASME J. Biomech. Engr. 105: 268-274.
4. Chuong, C.J., and Fung, Y. C. (1986). Residual stress in arteries, in Frontiers in Biomechanics,
pp. 117-129, Schmid-Sch6nbein, G. W., Woo, S. L.-Y., and Zweifach, B. W., eds., New York:
Springer-Verlag.
5. Finlay, H. M., McCullough, L., and Canham, P. B. (1995). Three-dimensional collagen
organization of human brain arteries at different transmural pressures. J. Vasc. Res. 32: 301-
312.
6. Fung, Y. C. (1993). Biomechanics: Mechanical Properties of Living Tissues, 2nd ed., New York:
Springer-Verlag.
7. Fung, Y. C., Fronek, K., and Patitucci, P. (1979). Pseudoelasticity of arteries and the choice of
its mathematical expression. Am. Physiological Soc. 237: H620-H631.
8. Gasser, T. C., and Holzapfel, G. A. (2001). Rate-independent elastoplastic constitutive
modeling of biological soft tissues: Part I. Continuum basis, algorithmic formulation and
finite element implementation. Int. J. Solids and Structures (in press).
9. Hoeve, C. A. J., and Flory, P. J. (1958). The elastic properties of elastin. J. Am. Chem. Soc. 80:
6523-6526.
10. Holzapfel, G. A. (2000). Nonlinear Solid Mechanics: A Continuum Approach for Engineering,
Chichester: John Wiley & Sons.
11. Holzapfel, G. A., and Gasser, T. C. (2001). A viscoelastic model for fiber-reinforced
composites at finite strains: Continuum basis, computational aspects and applications.
Comput. Methods Appl. Mech. Engr. 90: 4379-4403.
12. Holzapfel, G. A., Gasser, T. C., and Ogden, R. W. (2001). A new constitutive framework for
arterial wall mechanics and a comparative study of material models. J. Elasticity (in press).
13. Humphrey, J. D. (1995). Mechanics of the arterial wall: Review and directions. Crit. Rev.
Biomed. Engr. 23: 1-162.
14. Johnson, B. E., and Hoger, A. (1998). The use of strain energy to quantify the effect of residual
stress on mechanical behaviour. Math. Mech. of Solids 3: 447-470.
15. Martin, R. B., Burr, D. B., and Sharkey, N. A. (1998). Skeletal Tissue Mechanics, New York:
Springer-Verlag.
16. Minns, R. J., Soden, P. D., and Jackson, D. S. (1973). The role of the fibrous components and
ground substance in the mechanical properties of biological tissues: A preliminary
investigation. J. Biomech. 6: 153-165.
17. Nimni, M. E., and Harkness, R. D. (1988). Molecular structure and functions of collagen,
Collagen, pp. 3-35, Nimni, M. E., ed., Boca Raton, FL: CRC Press.
10.11 Biomechanics of Soft Tissue 1071
Geomaterials
This Page Intentionally Left Blank
SECTION 11.1
Introduction to
Geomaterials
JEAN LEMAITRE
Universit~ Paris 6, LMT-Cachan, 61 avenue du PrEsidentWilson, 94235 Cachan Cedex, France
Geomaterials are "natural" materials such as soils, rocks, sand, clay, salt, etc.,
which are used without any technological transformation. A specific chapter
is devoted to them because their behavior simultaneously involves many
characteristics which do not follow the elementary classification: pressure
dependency, dilatancy, time effects, internal friction, water saturation or not,
fabric dependency, etc., and also because there is a specific community
devoted to geomaterials.
The method of modeling does not differ from that for other materials, but
specific variables are introduced to represent specific effects and the identifica-
tion of material parameters often needs "in situ" tests and three axial tests.
A general background is given in Section 11.2 with special emphasis on the
use of two potentials for two plastic mechanisms and an incrementally nonlinear
model. Section 11.3 shows how to identify nonassociated elastic viscoplastic
constitutive equations taking into account closing and opening of microcracks.
Micro- and mesomechanical considerations are described in Section 11.4 for
granular materials in which elastoplastic behavior induces shear banding and
failure. Micromechanics allows for modeling the effects of friction and induced
anisotropy which are beyond the classical normality rule (Section 11.5).
The general framework of linear poroelasticity may be found in Section
11.6, and nonlinear poroelasticity is described in Section 11.7 for liquid
nonsaturated porous materials. Elastoplasticity for partially saturated soils is
discussed in Section 11.8, taking into account the capillary effect of suction.
Strain-hardening models for sand, clay, and rocks are developed in Section
11.9. Extension to dynamic behavior, including liquefaction, is given in Section
11.10. Bounding surface of plasticity may be established for sandy soils which
are either drained or not, in monotonic and cyclic loading conditions (Section
11.11). Finally, Section 11.12 discusses a lattice model; i.e., a network of linear
elements such as springs, trusses, or beams captures the main properties of
fracture of concrete with a relatively small number of parameters.
Contents
11.2.1 General Background . . . . . . . . . . . . . . . . . . . . . 1076
11.2.2 Incrementally Nonlinear Constitutive
Relations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
11.2.3 Identification Of These Constitutive
Relations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
11.2.4 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
compressibility properties and the second to those of shearing), and few are
thoroughly incrementally nonlinear.
Thus we propose first a global overview of the widely used constitutive
relations for geomaterials and then a schematic presentation of one
incrementally nonlinear model.
The general formalism of incremental constitutive relations is given by
Fh (de,, do', dt) = 0
or
Let us note:
u = a, /la l and v = d /Id l
We call now "tensorial zone Z" any domain of incremental linearity in dcr
space (or, equivalently, in de space) [ 1]:
Vu E Z : M ( u ) =_ M z
: da(O or)O
cga
The four tensorial zones are defined by the intersections of both hyperplanes
(in da space) whose equations are given by
(M ++ - M -+)da =_ 0
fl
da < O a n d ~
~f2. da > O
cgcr :
The introduction of such two plastic mechanisms is an attempt to describe the
directional variation of M (or equivalently P) with respect to dff (respectively,
d~), which is only roughly taken into account in conventional elastoplasticity
with one elastic tensor Me for "unloading conditions" and one elastoplastic
tensor M ep for "loading conditions."
If now we continue to increase the number of tensorial zones from one in
elasticity, two in conventional elastoplasticity, four with two plastic potentials,
etc., we obtain for an infinite number of tensorial zones the case of the
incrementally nonlinear constitutive relations where M (or P) is varying in a
continuous manner with da (or, respectively, &). This class of incrementally
nonlinear models includes as particular cases endochronic relations [2] and
hypoplasticity [3-5] We present in the next paragraph an incrementally
nonlinear relation of second order [6].
Another point of interest in modeling geomaterial behavior is the question
of hardening parameters. Here also the specific complexity of the irreversible
behavior of geomaterials has led us to try to generalize the usual isotropic and
kinematic hardening variables by taking into account a rotational hardening
(for example, Lade [7]). This rotational hardening allows us to describe, as an
11.2 Background of the Behavior of Geomaterials 1079
example, the rotation of the yield surface in (q, p) plane when the
consolidation process is not isotropic but of the oedometric type.
Finally the third point which must be briefly evoked here is the modeling
of the viscous behavior, which is quite an important phenomenon for clays
and which cannot be negligible for rocks in certain situations. There are two
possible ways to take into account viscous strains by considering two different
decompositions of the incremental strains: (1) : de = de ep 4- de v, where there is
a distinction between the elastoplastic, instantaneous strains (de ep) and the
viscous, delayed strains (deV); or (2) : de = de e 4- de vp, where the distinction is
made between the elastic, reversible strains (de e) and the viscoplastic,
irreversible strains (devp). For this second class of models the viscoplastic
strains are usually treated by a viscoplastic potential as proposed by Perzyna
[8].
2 3
p ~ _ p 1 4- P~,,v~,4-P~,,,~v~,v~ 4-...
Finally,
1 1 2
de~ - M ~ d a ~ + -[ydiM~da~da? 4- . . .
1 1 2
da~ - P~de,~ +-(~lP~?de,~de,~ +...
2 = 0andP~&
V~ _> 4orV7 _> 4 9M~& 2 = 0
In orthotropy axes the first model (so-called direct) and the second model
(so- called dual) are thus taking the following expressions. For the direct
model:
do'11
1 1
(d~11)2
I I
dt~111
dg22
dg33
= A &22
d033
+ i - ~B
&12 = &r12/2G3
(d~22) 2
(d0-33)2
dg23 = do'23/2G1
d~;31 = dcr31/2G2
and for the dual model:
t'
dt~11
1 1
(&11)2
d~22
do'33 I
-- C de22 -[- ]-~[D (d~22)2
dg33
i~.,-,i
I do.111
do.22 - C
do.33
de111
de22 + D 1&221
de33 111
d
]&331
1082 Darve
Ei - - EoV~oo
(p, mean pressure and Po reference pressure) for sands and to Ei -Eo p for
clays.
The tangent Poisson's ratios ~ are equal to: Vo.
9 On the limit surface, the moduli are taken as arbitrarily small and the
Poisson's ratios are deduced from the dilatancy angle:
9 After a stress reversal the tangent moduli are mutiplied by k.
9 The plastic limit surface is of the Mohr-Coulomb type (C, cp) as for the
direct model.- Inside the limit surface, the tangent oedometric moduli
are equal to
Oi - rToeao
"-'0
~/-Pfor sands
Vv0
and to
Eoedo
0 pforclays
11.2.4 PARAMETERS
Table 11.2.1 and Table 11.2.2. present typical values of the parameters which
have been defined in 11.2.3
Sand 0 30 --~ 40 60 --~ 150 0.3 ---, 0.6 0.1 --~ 0.4 3 --~ 12 3 --~ 6
Clay 0 --~ 0.3 20 --~ 35 20 --~ 100 0.4 --~ 0.7 0.2 ~ 0.5 2~ 7 3~ 6
REFERENCES
1. Darve, E (1990). The expression of rheological laws in incremental form and the main classes
of constitutive equations, in Geomaterials: Constitutive Equations and Modelling, pp. 123-148.
Darve, E, ed., Elsevier applied Science.
2. Valanis, K.C. (1971). A theory of viscoplasticity without a yield surface. Arch. Mech. 23:
517-551.
3. Dafalias, Y. E (1986). Bounding surface plasticity: I. Mathematical foundation and
hypoplasticity. J. Eng. Mech. 112(9): 966-987.
4. Kolymbas, D. (1984). A constitutive law of the rate-type for soils. Position calibration and
prediction, in Constitutive Relations for Soils, pp. 419-437, Gudehus G., Darve, E, and
Vardoulakis, I., eds., Balkema.
5. Chambon, R., Desrues, J., Hammad, W., and Charlier, R. (1994). Cloe a new rate-type
constitutive model for geomaterials. Int. J. Num. Anal. Geom. 18(4): 253-278.
6. Darve, F (1990). Incrementally non-linear constitutive relationships, in Geomaterials;
Constitutive Equations and Modelling, pp. 2t3-238,. Darve, E, ed., Elsevier Applied Science
7. Lade, E, and Inel, S. (1997). Rotational kinematic hardening model for sand. Part I. Concept
of rotating yield and plastic potential surfaces. Comp. Geotech. 21(4): 183-216.
8. Perzyna, P. (1963). The constitutive equations for work-hardening and rate-sensitive plastic
materials. Proc. Vibrational Problems 4(3): 281-290.
9. Darve, E, and Dendani, H. (1988). An incrementally non-linear constitutive relation and its
predictions, in Constitutive Equations for Granular Soils, pp. 237-254, Saada, A.S., and
Bianchini, G., eds., Balkema.
10. Darve, E, and Pal, O. (1998). A new incrementally non-linear constitutive relation with 5
material constants, in Computer Methods and Advances in Geomechanics, pp. 2445-2454, Yuan,
ed., Balkema.
SECTION 11.3
Models for Compressible
and/or Dilatant Geomaterials
N.D. CRISTESCU
231 Aerospace Building, University of Florida, Gainesville, Florida
Contents
11.3.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
11.3.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1085
11.3.3 Description of the model . . . . . . . . . . . . . . . . 1087
11.3.4 Identification of Material Parameters ..... 1088
11.3.5 How to Use the model . . . . . . . . . . . . . . . . . . . 1089
11.3.6 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
11.3.1 VALIDITY
The model to be used for geomaterials must describe the main mechanical
properties exhibited by such materials, such as instantaneous response, time
effects (creep, relaxation, rate effects), and irreversible volumetric deforma-
tion (compressibility and/or dilatancy). The main mechanisms governing the
deformability of Geomaterials are closing and opening and microcracks. This
article shows what kind of testing is needed to formulate a nonassociated
elastic-viscoplastic constitutive equation for such materials. One starts by
defining the compressibility/dilatancy boundary and that of instantaneous
failure, both to be incorporated into the constitutive equation. Then triaxial
tests are used to determine the energy of deformation, the yield function, and
finally the viscoplastic potential. The elastic parameters are determined from
small unloading/reloading cycles which follow a short period of creep. The
models can describe transient and steady-state creep, irreversible damage
developed in time or irreversible compaction in time, convergence of the walls
in underground excavations, landslides, etc.
The models can be used for any kind of rock or geomaterial to describe the
deformation in time (creep) and irreversible volumetric changes, i.e.,
compressibility and/or dilatancy. Also, the m o d e l can be used to describe
c o m p a c t i o n and/or creep flow of p o w d e r like materials in bulk, such as
ceramic powders, pharmaceuticals, food, etc.
11.3.2 FORMULATION
The model can be formulated using the data obtained in triaxial testing of
geomaterials. For instance Figure 11.3.1 shows the volumetric behavior of
rock salt in true triaxial tests, where cr is the m e a n stress and 9 is the
octahedral shear stress. The locus in the cry-plane where one is passing from
compressibility to dilatancy is the compressibility/dilatancy boundary. For
rock salt it is
where fl and f2 are material constants and or, is the unit stress. In reality this
b o u n d a r y is a strip of incompressibility which, for convenience, is
a p p r o x i m a t e d by a curve (Fig. 11.3.2). The u p p e r curve s h o w n in Figure
25
....... i .......................... I .............. i ................. i ........................
,r
ROCK SALT
[MPa]
20
§ ~ "~ " - "I"- ~ =40 MPa
/
_ -..,.....~..-.~:~, "~, _
;." # , ,"~,§ r /-
§ I _.4 .§ § § I ..~-.... ~ t ....
0,05 0.I 0.15 02
~v [%1
FIGURE 11.3.1 Dependency of volumetric strain on octahedral shear stress for rock salt in
true triaxial tests.
1086 Cristescu
D - 2----G-+- 3K 2G r + k~ 1 H (T ) ~ + ks - ~ (3)
where D is the strain rate tensor, T is the stress tensor, 1 is the unit stress
tensor, H(T) is the yield function, F(T) is the viscoplastic potential for
transient creep, and S(T) is the potential for the steady-state creep. All these
functions depend on stress invariants. Further, k~- and ks are two viscosity
coefficients, and K and G are the elastic parameters (generally variable) which
11.3 Models for Compressible and/or Dilatant Geomaterials 1087
is the irreversible stress work per unit volume, with "prime" standing for
deviator and
H(r) = W(t) (5)
is the stabilization boundary for transient creep. The term OF/OT can be
replaced by an irreversible strain rate orientation tensor N(T), which is easier
to formulate from tests.
The yield function is determined by performing triaxial tests from which W(t)
is obtained following various loading paths, and thus the boundary (Eq. 5) is
determined.
The functions F (or N ) and S are determined starting from the expression
for the irreversible volumetric strain rate deformation
9 ;
,@ -- kr 1
w(t) or
u(r) ) N +
os
ks-~ ( kr{
or 1
w(t)
H(I') ) t,-(N)+ k~N
(6)
where the right-hand-side derivatives are with respect to the mean stress ~.
These functions must satisfy the inequalities
OF OS
Oa > 0, ~ - 0, in the compressibility domain
OF OS
0--a = 0, ~ - 0, in the C/D boundary strip (7)
OF OS
0---~< 0, ~--~a< 0, in the dilatancy domain
ho sin c o ~ + + hl i f a ~ ao
:= (9)
ho + hi if a _> ao
where h0, hi, co are material constants, a , -- 1 (unit stress), and a0 is the
pressure closing all pores and microcracks. Further, HD is a polynomial in
with coefficients depending on mean stress. For rock salt:
and the triaxial data for the irreversible strain rate components.
The potential S is determined starting from volumetric deformation in
long-term creep tests performed for various stress states. From these tests
follow
if X < 0
i~Xvls __ k s O_~ . _ b "c (12)
0 if X > 0
Two boundary value problems can be described: (a) creep under constant
stresses, and (b) a general variation of both stresses and strains in long-term
intervals. In the first case, an "instantaneous" loading results in a stress and
strain distribution at time to (the elastic solution), and afterwards the stresses
are held constant (or nearly constant) and the variation of the strains are
obtained from
1 Wx(to)) OF
H cgT~j( 1 -
exp O r , n r,n.[kT(to --
Tkl (14)
H cgThz
c9S
+ --6-~-~ks(t
olij
-- to)
where e~ are the elastic strains. This formula can be used for creep tests,
gravitational compaction, and any deformation by creep when stresses are
nearly constant. For instance, for a radial convergence u of a vertical borehole
of initial radius a at time to, we have
u p--6h a
a 2G r
I1 W~-(to)) OF
ar
_21-_ 1 oFH ~~ {1 exp I~ cgF w 1} ~1~c9
S
(15)
11.3.6 PARAMETERS
~r +c3
with
"C ~ "C "C
G(z) " - U l - - + u2 +u3 +u4
O'.
.- - Y(o,
0". iT.
FIGURE 11.3.3 Yield surfaces (dotted lines) and viscoplastic potential surfaces (interrupted
lines) for saturated sand. In the domain cgF/cga > 0, c9H/c9~< 0 the sand is instable.
and a - 4.8• 10 -7 (kPa) -1, b - 0.0013. The viscoplastic potential surfaces are
shown as dotted lines with
OF ( - 8 + 2fcr) v/F
07 = hi (2f + 0~)cr- (1 + 0~/3)e
1092 Cristescu
where the expression at the denominator is just that involved in the short-
term failure and - F + 2 f a - 0 is the equation of compressibility/dilatancy
boundary (~ = 1.34, f = 0.56). Sand is dilatant when c3F/c3a< 0 , compres-
sible when c3F/c3a > 0, and unstable if c3F/c%r > 0, c3H/c3a< O.
REFERENCES
Contents
11.4.1 Micro- and Macromechanical
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 1093
11.4.2 Elastoplastic Behavior of Granular
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1096
11.4.3 Shear-Banding and Postfailure Behavior .. 1102
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1105
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1105
Since grains are practically incompressible (Ps = const.) and mass convection
is in most cases negligible, mass balance yields that volume changes are
11.4 Behavior of Granular Materials 1095
The intergranular forces, ti, acting at grain contacts are linked to a local
Cauchy stress tensor ai), which is assumed to fulfill equilibrium with
negligible body forces. Through this local stress tensor a macroscopic aij
stress can be computed as a volume average assigned to the center of a
considered REV:
aq
= 1L
V~v v)
#ij d V =
VRV.V V~v)
xitj dS (3)
In the case of a granular medium which is fully saturated with a pore fluid of
low viscosity (e.g., water), an 'effective' stress is defined as a measure of the
intergranular forces. We notice that in granular media the mixtures theory
decomposition of the total stress in partial stresses (as is the case in gases) is
not justified experimentally. Experimental evidence [6] and micromechanical
considerations [7] support the idea of the total stress decomposition
according to Terzaghi's [8] (empirical) effective stress principle into an
effective stress and into a pore-water pressure
p- I ~ / 3 ; z~ - T- J2~ (6)
1Compression negative.
1096 Vardoulakis
FIGURE 11.4.2 Coulomb-typeyield surface and dilatancy flow rule in (T, p) stress subspace.
1098 Vardoulakis
st
triaxial
extension
~crio,xial
ompresslon
t O~
s3 o 2 ~ , fin
(a) (b)
FIGURE 11.4.3 a. Deviatoric trace of the Mohr-Coulomb yield surface in principal stress space.
b. Mohr circle of stresses with linear yield envelope and the definition of ~0m and c.
sin ~m
dR
1 (18)
sin (~s 4- rt/3) + ~ c o s (~s + rt/3)sin ffm
P
12
FIGURE 11.4.4 Mohr-circle of plastic strain rates and the definition of ~m-
1100 Vardoulakis
2The normality condition of the flow theory of plasticity is stating that (a) stress and plastic
strain rate are coaxial, and (b) in stress space representations the plastic strain rate vector is
normal to the yield surface at the considered state of stress.
11.4 Behavior of Granular Materials 1101
Taylor's rule (Eq. 20) satisfies the previous constitutive inequality and
provides a micromechanically motivated constitutive law for the dilatancy
coefficient. Dense sands are dilatant, since fc > fc and dR > 0; loose sands are
contractant, since fc <fc and dR < 0. For fc = fc, the granular material is said to
be at a critical state and it deforms isochorically, dR = 0.
With distinct yield and plastic potential functions, one arrives at the
following constitutive equations of the so-called Mroz [19,20] nonassociate,
elastoplasticity theory for frictional-dilatant solids,
with:
9 Plastic modulus:
H = Ho + Ht > 0
Ho - > o
9 ( 9 Foeppl-Macauley brackets"
1 if 9 F -- 0 andBkl~,kl > 0 OF e
0 if " F < 0 or F = 0 and B~le,ki < 0 ;Bij = ~ Cklij
1102 Vardoulakis
ep
C0kl is a quasi-linear operator and in the case of associative plasticity is
satisfying major symmetry conditions. We notice that for granular materials
nonassociativity of the flow rule usually holds only for the volumetric
component of the plastic strain rate. At the same time, the deviatoric normality
is assumed to hold [21]; i.e.,
OF OQ
&rij Oaij
Otto Mohr [22] published in the year 1900 the original strength theory of
cohesive-frictional or Mohr-Coulomb materials. These materials fail under
shear by forming a set of conjugate slip lines. Granular materials are good
examples of Mohr-Coulomb materials, since failure is manifested in these
materials in the form of conjugate shear-bands (Fig. 11.4.6).
A shear-band is a narrow zone of intense shear with a thickness that is a
small multiple of the mean grain diameter [23]. In the past 25 years extensive
work on shear-banding in granular media has been initiated by the works of
FIGURE 11.4.6 Conjugateshear-bands in perlite (volcanic soft rock in Melos island, Greece).
11.4 Behavior of Granular Materials 1103
Vardoulakis [24] and Desrues [25]; see Reference [9] for an extensive
literature review. Shear localization induces intense intergranular slip and
dilatancy of the material inside the localized zone [14], which is due to grain
rearrangement, grain slip, and rotation [26]. Increasing porosity naturally
reduces the coordination number of the granular assembly (i.e., the number of
contacts per grain), yielding progressively to macroscopic material softening
inside the localized zone. For equilibrium reasons the material outside the
localized zone is unloading (Fig. 11.4.7).
From the micromachanical point of view, an important structure
that appears to dominate localized deformation is the formation and collapse
(buckling) of grain columns. We notice that in order to account for
these effects, higher moments concerning the grain geometry must
be accounted for, such as their ellipticity, angularity, etc., which in turn lead
to a basic asymmetry of shear stress and to micropolar effects [27,28]. At
any rate, localization of deformation leads to a change of scale of the problem
so that phenomena occurring at the scale of the grain cannot be
ignored anymore in the modeling process of the macroscopic behavior of
the material. Under these circumstances, it appeared necessary to resort to
continuum models with a microstructure, which allow us to some degree to
describe localization phenomena. These generalized continua contain
additional kinematical degrees of freedom and/or consider higher deformation
gradients. These observations have prompted the extension of classical
continuum mechanical descriptions for granular media past the softening
regime by resorting to the so-called Cosserat [9,29] or gradient models
[9,30,311.
In a recent paper, Zervos et al. [32] presented a new unified gradient
elastoplasticity theory for cohesive/frictional, dilatant materials, where
gradient terms were considered in the elastic regime as well, and the stress
rate equation reads as follows:
As a result, the order of the governing equations remains the same everywhere
in the deforming solid throughout the loading history. The consistency
condition of the flow theory of plasticity, which in this case is a differential
equation, is solved analytically in an approximate fashion [9]. Therefore, only
displacements need to be discretized in a finite element formulation, where a
C 1 three-noded triangle with quintic interpolation for the displacement field
was implemented. The ability of such a theory to model progressive
ACKNOWLEDGEMENTS
REFERENCES
1. Satake, M. (1982). Fabric tensor in granular materials, in IUTAM Conf. on Deformation and
Failure of Granular Materials, pp. 63-68, Delft, Balkema.
2. Cundall, P. A., and Strack, O. D. L. (1979). A discrete numerical model for granular
assemblies. G~otechnique 29: 47-65.
3. Jean, M. (1995). Frictional contact in collections of rigid or deformable bodies: A numerical
simulation of geomaterial motion, in Mechanics of Geomaterial Interfaces, Selvadurai, A. P. S.,
ed., Elsevier.
4. Emeriault, E, and Cambou, B. (1996). Micromechanical modelling of anisotropic non-linear
elasticity of granular medium. Int. J. Solids Structures 33: 2591-2607.
5. Bagi, K. (1996). Stress and strain in granular assemblies. Mech. Materials 22: 165-177.
6. Bishop, A. W., and Skinner, A. E. (1977). The influence of high pore-pressure on the strength
of cohesionless soils. Phil. Trans. Roy. Soc. London 284: 91-130.
7. Oka, E (1996). Validity and limits of the effective stress concept in geomechanics. Mech. Coh.
Frict. Mat. 1: 219-234.
8. Terzaghi, K. V. (1936). The shearing resistance of saturated soils, in Proc. 1st ICSMFE
Cambridge, pp. 54-56. vol. 1.
9. Vardoulakis, I., and Sulem, J. (1995). Bifurcation Analysis in Geomechanics, Blackie Academic
and Professional.
10. Chambon, R., Desrues, J., Hammad, W., and Charlier, R. (1994). A new rate-type constitutive
model for geomaterials. Int. J. Num. Anal. Meth. Geomechanics 18: 253-278.
11. Loret, B. (1985). On the choice of elastic parameters for sand. Int. J. Num. Anal. Meth.
Geomechanics 9: 285-287.
12. Lade, P. V., and Nelson, B. (1987). Modelling the elastic behavior of granular materials. Int. J.
Num. Anal. Meth. Geomechanics 11: 521-554.
13. Chen, W. E, and Han, D.J. (1988). Plasticity for Structural Engineers, Springer.
14. Desrues, J., Chambon, R., Mokni, M., and Mazerolle, E (1996). Void ratio evolution inside
shear bands in triaxial sand specimens studied by computed tomography. G~otechnique 46:
529-546.
15. Reynolds, O. (1885). On the dilatancy of media composed of rigid particles in contact. With
experimental illustrations. Phil. Mag. 2(20): 469--481. Also: Truesdell, C., and Noll, W.
1106 Yardoulakis
(1948). The Non-Linear Field Theories of Mechanics, Handbuch der Physik Band III/3, section
119, Springer.
16. Taylor, D. W. (1948). Fundamentals of Soil Mechanics, John Wiley.
17. Rowe, P. W. (1962). The stress-dilatancy relation for static equilibrium of an assembly of
particles in contact. Proc. Roy. Soc. 269: 500-527.
18. De Josselin de Jong (1976). Rowe's stress-dilatancy relation based on friction. Gr
26: 527-534.
19. Mroz, Z. (1963). Non-associate flow laws in plasticity. Journal de M~canique 2: 21-42.
20. Nguyen, Q. S., and Bui, H. D. (1974). Sur les mat~riaux ~lastoplastiques h ~crouissage positif
ou n~gatif. Journal de M~chanique 3: 322-432.
21. Gudehus, G. (1972). Elastic-plastic constitutive equations for dry sand. Arch. Mech.
Stosowanej 24: 395-402.
22. Mohr, O. (1900). Welche Umsthnde bedingen die Elastizithtsgrenze und den Bruch eines
Materials? Zeitschrift des Vereines deutscher Ingenieure 44: 1-12.
23. Roscoe, K. H. (1970). The influence of strains in soil mechanics. G~otechnique 20: 129-170.
24. Vardoulakis, I. (1977). Scherfugenbildung in Sandkoerpern als Verzweigungsproblem, Doktor-
arbeit, Universitaet Karlsruhe.
25. Desrues, J. (1984). La Localization de la DEformation dans les Mat~riaux Granulaires. Th&e de
Doctorat et Science, USMG & INPG, Grenoble.
26. Zervos, A., Vardoulakis, I., Jean, M., and Lerat, P. (2000). Numerical investigation of granular
kinematics, in Mechanics of Cohesive-Frictional Materials (in press).
27. Oda M. (1997). A micro-deformation model for dilatancy of granular materials, in ASCE/
ASME Symposium on Mechanics of Deformation and Flow of Particulate Materials, pp. 24-37,
Chang, C.S., Misra, A., Liang, Ry., and Babic, M. eds.
28. Bardet, J.-P., and Vardoulakis, I. (2000). The asymmetry of stress in granular media. Int. J.
Solids Struct. 38: 353-367.
29. Mfhlhaus, H.-B., and Vardoulakis, I. (1987). The thickness of shear bands in granular
materials. Gr 37: 271-283.
30. Vardoulakis, I., and Aifantis, E. C. (1991). A gradient flow theory of plasticity for granular
materials. Acta Mechanica 87: 197-217.
31. Vardoulakis, I., and Frantziskonis, G. (1992). Micro-structure in kinematic-hardening
plasticity. Eur. J. Mech.~Solids 11: 467-486.
32. Zervos, A., Papanastasiou, P., and Vardoulakis, I. (2001). A finite element displacement
formulation for gradient elastoplasticity, Int. J. Numer. Meth. Engng. 50 (6): 1369-1388.
SECTION 11.5
Micromechanically Based
Constitutive Model for
Frictional Granular
Materials
SIA NEMAT-NASSER
Center of Excellencefor Advanced Materials, Department of Mechanical and Aerospace Engineering,
University of California, San Diego, California
Contents
11.5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1107
11.5.2 Back Stress and Fabric . . . . . . . . . . . . . . . . . . 1109
11.5.3 Yield Criterion . . . . . . . . . . . . . . . . . . . . . . . . . . 1110
11.5.4 Inelastic deformation Rate Tensor . . . . . . . . 1110
11.5.5 Dilatancy, Friction, and Fabric . . . . . . . . . . . 1111
11.5.6 Elasticity Relations . . . . . . . . . . . . . . . . . . . . . . 1112
11.5.7 Rate Constitutive Relations . . . . . . . . . . . . . . 1112
11.5.8 Material Functions . . . . . . . . . . . . . . . . . . . . . . 1114
11.5.9 Illustrative Example . . . . . . . . . . . . . . . . . . . . . 1114
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1116
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1116
11.5.1 INTRODUCTION
materials of this kind is that they can actually undergo reverse inelastic
sheafing against an applied shear stress when a monotonic sheafing under
confining pressure is followed by unloading [1]. The energy required for
plastic deformation against the applied shear stress is supplied by the work done
by the confining pressure going through the accompanying shear-induced
volumetric contraction. Experiments show that, under relatively small
confining pressures, the following features are among the essential
characteristics which must be captured in modeling the inelastic deformation
of granular masses:
The term fabric is used to define the overall anisotropic distribution of the
granules, their contact forces, the associated voids, and other microstructural
parameters which are responsible for the anisotropic behavior of the granular
mass. Assuming a uniform sample, here we measure the granular fabric by the
distribution of the contact unit normals. Denote by n a typical contact unit
normal, and let E(n) be its distribution-density function. Hence, E(n)dD
represents the fractional number of contact unit normals whose directions fall
within the solid angle dFl. Various aspects of this representation of the fabric of
a granular mass are discussed by Mehrabadi et al. [3], Kanatani [4], and
Subhash et al. [5]. Here, we use the second-order approximation of E(n),
given by
1 1
E(n) - 2 n ( r - 1) (1 + E) " (n | n ) - 2 n ( r - 1) (1 + E/)ninj) (la)
-- - p l + fl + S (2)
-
/o ~ dt, ~ = x/2p" DP (3c, d)
where p is defined in the following text by Eq. 4c. As has been discussed in
Nemat-Nasser and Shokooh [6], A can be related directly to the void ratio, e,
and M - O F / O p is the isotropic friction coefficient. Indeed, in two
dimensions, M - s i n r where qS~ is the internal friction angle [2]. With
this in mind, the yield condition is written as
f-'c- pM <_ 0 (3e)
in what follows.
(45)
is a unit tensor coaxial with S. In Eq. 4a,b, r / = +1 with the sign chosen such
that the associated rate of work is positive; B is the dilatancy parameter which
11.5 Micromechanically Based Constitutive Model for Frictional Granular Materials 1111
relates the shear-induced volumetric strain rate to the shear strain rate; and
> 0 is the noncoaxiality coefficient. In the literature, the part of the plastic
deformation rate tensor which is noncoaxial with the stress difference is
expressed in terms of the Jauman rate /~, which is orthogonal to p i.e.,
0
/, 9 -- 0; see References [13-15]. S i n c e [(1 (4s) - / t l (~/tl) " D'] 9y = 0, a direct
relation exists between the two representations; this is discussed in a
forthcoming book by the author.
In general, the response of frictional granular masses is dominated by their
fabric. Therefore, the noncoaxiality term in the plastic strain rate can be
neglected in many cases, especially at small pressures; i.e., c~- 0 may be
assumed.
(5d)
l+e
so that the void ratio e is given by
In the present formulation, the fabric tensor, 1~, affects both the elastic and
inelastic response of the material.
1 1 . 5 . 7 RATE C O N S T I T U T I V E RELATIONS
o
"e -- L " ( D - D p) (7a)
11.5 Micromechanically Based Constitutive Model for Frictional Granular Materials 1113
For a small elastic range, M ~ 0 and hence H ~ pA. In this case, the elastic
volumetric strain rate may be neglected; i.e., Dhh ~ INChk = 9B. When, in
addition, we set ~ = 0, then Eq. 9a reduces to
"); - - (9e)
pA + G + G/.t~
1114 Nemat-Nasser
In this theory, there are three basic material functions which characterize the
inelastic response of the granular mass. These are:
(1) M, which defines the elastic range of the material. At small pressures,
M~0.
(2) Mf, which defines the overall frictional resistance of the material and,
in general, is a function of the void ratio e and the fabric measure/~f.
The following form for this function has been suggested by Nemat-
Nasser and Zhang [16], based on experimental results of Okada [17]"
or"
o3
Q.
0
,0
0.8
0.6
0.4
0.2
0.0
-0.2
-0.4
'
11.5 M i c r o m e c h a n i c a l l y Based C o n s t i t u t i v e Model for F r i c t i o n a l G r a n u l a r Materials
''' I''''
7
I''''
/ / / 1
I'''' I'''' I'''' I''
. .. -'-"~" ~'
'' I''
~
' '
1115
c" -0.6
O3
-0.8
range, we obtain
2D12
eli ~/}12 - +pAg, 9 - +
1 + A/K
> 0, ~c -- (G + C_,)/p (lla-c)
The combined elastic modulus K has the functional form given by Eq. 10b,
and for A one may use
K g(t) -- D12(t) dt ( l l d , e)
A(t) = 1 + d g(t) - gel"4'
where ~e is the value of ~(t) attained just before unloading. From Eqs. 11a-e,
the shear stress q512 --g.Oz is obtained as a function of the strain ~. A typical
example is given in Figure 11.5.1 , where the solid curve is the experimental
result [17] and the dashed curve is the theoretical result. The material
constants used are: K = 130, c = 1.42, d = 1.40 x 103, and n4 = 1.1. The
pressure is 195 Pa.
The void ratio is obtained from Eq. 5e with
0.72 ' ' ' ' I ' ' ' ' I ' ' '' I ' ' ' ' I ' ' ' ' I ' ' ' ' I ' ' ' ' I ' ~ ~ ~
0.70
0
.,I.-a 0.68
rr
"0
0 0.66
>
0.64
0.62 .... ' .... ' .... i .... , .... , .... , .... , ....
-4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0
Shear Strain( % )
FIGURE 11.5.2.
ACKNOWLEDGEMENTS
REFERENCES
1. Okada, N., and Nemat-Nasser, S. (1994). Energy dissipation in inelastic flow of saturated
cohesionless granular media. G~otechnique 44(1): 1-19.
2. Nemat-Nasser, S. (2000). A micromechanically-based constitutive model for frictional
deformation of granular materials. J. Mech. Phys. Solids 48(6-7): 1541-1563.
3. Mehrabadi, M. M., Nemat-Nasser, S., and Oda, M. (1982). On Statistical description of stress
and fabric in granular materials. Int. J. Num. Anal. Methods in Geomechanics 6: 95-108.
4. Kanatani, K. (1984). Distribution of directional data and fabric tensors. Int. J. Eng. Sci. 22(2):
149-164.
5. Subhash, G., Nemat-Nasser, S., Mehrabadi, M. M., and Shodja, H. M. (1991). Experimental
investigation of fabric-stress relations in granular materials. Mech. Mat. 11(2): 87-106.
6. Nemat-Nasser, S., and Shokooh, A. (1980). On finite plastic flow of compressible materials
with internal friction. Int. J. Solids Struct. 16(6): 495-514.
7. Spencer, A. J. M. (1964). A theory of the kinematics of ideal soils under plane strain
conditions. J. Mech. Phys. Solids 12: 337-351.
11.5 Micromechanically Based Constitutive Model for Frictional Granular Materials 1117
Contents
11.6.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1118
11.6.2 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1118
11.6.2.1 Isotropic Response . . . . . . . . . . . . . . 1121
11.6.3 Field equations . . . . . . . . . . . . . . . . . . . . . . . . . . 1122
11.6.3.1 Plane Strain . . . . . . . . . . . . . . . . . . . . . 1123
11.6.4 Material Parameters . . . . . . . . . . . . . . . . . . . . . 1124
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1125
11.6.1 VALIDITY
11.6.2 FORMULATION
The general development of linear poroelasticity was first given by Biot [1],
but a revealing presentation of the constitutive relations by Rice and Cleary
[2] is followed here. Detournay and Cheng [3] have recently given a detailed
discussion of the theory with a variety of solutions, especially for borehole
problems, and an introduction to numerical formulations.
In addition to the total stress aij and the (infinitesimal) strain of the
solid matrix z/j, two additional variables are needed to describe the fluid
phase (or other diffusing species). One choice for these is the fluid mass
per unit reference volume of porous solid m and the pore fluid pressure p.
The latter is defined as that pressure in an imaginary reservoir of fluid
connected to the material point that equilibrates any mass flow to the porous
solid. If a "point" of the porous solid is regarded as a representative
volume element containing differently oriented fissures, then the assignment
of a single scalar pore pressure to the point assumes that the time scale
of deformation is slow enough to allow pressure equilibration within this
element.
Linear relations for the stress and alteration of fluid mass content from a
reference value m0 in terms of the strain and pore pressure take the form
aij -- Lijkle, kl -- AijP (la)
m- mo = Rij~ij + Qp (lb)
where Lijkl, Aij, and Rij are arrays of factors reflecting the symmetries of aij and
eij. The first of these has the usual form of the linear elastic relation with the
stress replaced by the effective stress, aij + AijP. The fluid mass content can be
written as the product of p, the density of homogeneous fluid, and v, the
apparent volume fraction of pore space, m = pv. Linearizing this relation and
substituting into Eq. lb yields
1 p ( P0V0~
v - vo . . . . . . + - Q- (2)
P OR'J'F''J PO\ --~f fl
where the last term results from the linearized density change and Kf =
PoP/(P - Po) is the bulk modulus of the pore fluid. An additional constraint
on constitutive parameters arises from the relation for changes in the
Helmholtz function per unit mass ~b(~ij,m) for isothermal deformation :
ddp = ~ijdgij -[- ladm (3)
where the chemical potential # is given by
- p(p/
(4)
Because Lijkz- oq26/O~ijO~kl, these moduli satisfy the usual elastic symmetry
with respect to interchange of the first and last pair of indices. In addition, the
Maxwell relation that results from computing second derivatives of ~ with
respect to ~ij and p in either order is
Orrij O~
= (6)
Op &~j
Substituting Eqs. la and 2 yields
Rij -- PoAij (7)
The remaining constitutive relation is Darcy's law:
(8)
where qi is the fluid mass flow rate (relative to the solid phase) per unit area,
gf/is the body force per unit mass of fluid, and ~cij is a permeability tensor,
required to be positive definite by the second law of thermodynamics. The
permeability ~cij is more typically expressed as kij/rl, where r/is the viscosity of
the fluid and kij is a permeability tensor with dimensions of (length) 2,
frequently measured in units of darcies (1 darcy=10-12m2). Alternatively, the
permeability is expressed as an equivalent velocity k = yo~Cwhere Yo is the
weight density of the fluid.
If deformation occurs very slowly, fluid mass diffusion will equilibrate any
alterations of pore fluid pressure. In this drained limit, the pore pressure
change vanishes. Thus the moduli Lijkl are those appropriate for drained
deformation. In the contrasting undrained limit, rapid deformation allows no
time for fluid mass alteration. Setting m = mo in Eq. lb and substituting into
Eq. la yields
/A
~j - L~jk~kz (9)
where
L~jkl - Lijhl -4- Q- l poAijAhl (10)
are the moduli appropriate for undrained deformation. The pore pressure
induced by undrained deformation can be expressed as
1
p -- --~Bij~ij (11)
where
3 P oAmn Cmnij
Bij = Q _ PoAmnCm,pqAp q (12)
Cvq~s -- 2G
1{ l(~prc~qs-}-c~pst~qr)- 1 +v vc~eq~s} (14)
where G and K are the drained shear and bulk moduli, respectively; and v is
the Poisson's ratio for drained response, related to G and K by
v - ( 3 K - 2 G ) / 2 ( G + 3K). The undrained modulus tensor has the same
form as Eq. 13. Evaluation of Eq. 10 indicates that the shear modulus is the
same for drained and undrained deformation and that the bulk modulus for
undrained deformation/~ is given by
Ku = K + ~2p0Q-1 (15)
m - m o - - - ~ 5akk + (17b)
and the expression for the apparent volume fraction (Eq. 2) reduces to
t) - v0 -- ~ ~O'kk+ Kf
l/K- 1/K~s
B = l/K- l/K: + v0(1/Kf- 1/K') (19b)
The relevant field equations are the usual ones of solid mechanics,
equilibrium and strain displacement, and, in addition, conservation of fluid
mass. Equilibrium is expressed as
{Yij, i ~ Fj (X, t) -- 0 (21)
where Fj is the body force per unit volume and (..-),i denotes c9(...)/cgxi. The
(small) strain displacement relation is
~ij = (ui,j + uj, i)/2 (22)
Conservation of fluid mass is
qk,k + cgm/c)t = H(x, t) (23)
where H is a fluid mass source.
Substitution of Eq. 22 into Eq. 17a and the result into Eq. 21 yields
(K + G/3)e,j + Gu;,/i + Fj - ~p,; = 0 (24)
The divergence of Eqs. 24 and 17b can be used to eliminate p from Eq. 26.
The result is a diffusion equation for the fluid mass content
where Eqs. 16 and 17a have also been used. The diffusivity c is
(Ku - K)(K + 4 0 / 3 )
C---If,
r + 4G/3)
(28)
or, as given by Rice and Cleary [2] in terms of B, v, and vu,
(29)
where, as they note, the first bracket is the drained elastic modulus for one-
dimensional strain and the second is unity for incompressible constituents.
If the boundary conditions can be expressed in terms of the stress and pore
pressure, then Eqs. 30 and 31 and two of the three equilibrium equations
(Eq. 21) suffice to determine these quantities.
The drained elastic constants and two additional parameters are needed to
characterize a linear poroelastic solid. Ideally, the drained elastic constants
would be measured on a saturated sample deformed very slowly so that no
pore pressure changes are induced by fluid flow. In practice, however, the
drained elastic constants are often assumed to be equal to the values obtained
on dry samples. An undrained test, in which fluid exchange between the
sample and the surroundings is prevented, would, in principal, suffice to
determine the remaining two porous media parameters, for example, K, or vu
and/3. Unfortunately, these and other tests to determine the porous media
parameters are difficult and not yet standard. Consequently, it is frequently
necessary to resort to the assumption that both Kts and K~ are equal to the bulk
modulus of the solid constituents Ks and then to calculate c~,/3, etc., from Ks,
the porosity v0, and the pore fluid bulk modulus Ky using expressions such as
Eqs. 19a and 19b. Values of v, and/3 determined in this way by Rice and
Cleary [2] in their Table 1 for six rock types range from 0.29 to 0.34 and from
0.51 to 0.88, respectively. Values of c~are not given but can be calculated from
the values in the table and range from 0.2 to 0.7. Values for three additional
rock types listed by Detournay and Cheng [3] also fall within this range.
Limiting ranges of c~,/3, and vu are easily obtained from Eqs. 19a, 19b and
20. From the first, it is evident that ~ approaches unity if the drained bulk
modulus is much less than the bulk modulus of the solid constituents. If, in
addition, the value of K is much less than the bulk modulus of the pore fluid,
so that K << Kf/Vo, then /3 also approaches unity and v, = 1/2. These
approximations are appropriate for most soils. If, on the other hand, the pore
fluid is very compressible so that vo/Kf >> 1/K > 1/Kts, 1/K~s, then B ~_
Kf/voK and approaches zero. In this limit v, = v and, thus, v<v, < 1/2 and
0<B<I.
A further complication is that, at least for geomaterials, values in the field
may be different from those determined in the laboratory because of the
presence of long, narrow fissures. Such fissures tend to decrease K but, if they
are saturated, have little effect on K, and consequently, tend to increase the
value of v, relative to v.
The diffusivity c (Eqs. 28 and 29) controls the time scale of fluid mass flow.
The diffusivity is proportional to the permeability entering Darcy's law (Eq. 8)
11.6 Linear Poroelasticity 1125
but also involves a combination of moduli. Again, because large fractures and
joints serve as conduits for fluid flow in situ, field values of the diffusivity are
typically much larger than those measured in the laboratory. Roeloffs [7]
schematically summarizes values from both laboratory and field data ranging
from nearly 105 to 10 -11 m2/s. Laboratory values for the rocks tabulated by
Rice & Cleary [2] are about 10 -2 to 10 -4 mZ/s except for the Berea sandstone,
for which c = 1.6m2/s. A variety of observations related to earthquakes
suggest diffusivities in the range 0.1 to 1.0m2/s, a range that may be
representative of conditions near many faults, but values an order of
magnitude smaller or larger are not unusual.
REFERENCES
1. Biot, M. A. (1941). General theory of three dimensional consolidation. J. Appl. Phys. 12:
155-164.
2. Rice, J. R., and Cleary, M. P. (1976). Some basic stress diffusion solutions for fluid-saturated
elastic porous media with compressible constituents. Rev. Geophy. Space Phys. 14: 227-241.
3. Detournay, E., and Cheng, A. H-D. (1993). Fundamentals of poroelasticity, in Comprehensive
Rock Engineering: Principles, Practice and Projects, pp. 113-171, Vol. 2, Fairhurst, C., ed., New
York: Pergamon.
4. McTigue, D. E (1986). Thermoelastic response of fluid-saturated porous rock. J. Geophys. Res.
91: 9533-9542.
5. Cheng, A. H.-D. (1997). Material coefficients of anisotropic poroelasticity. Int. J. Rock Mech.
Min. Sci. 34: 199-205.
6. Nur, A., and Byerlee, J. D. (1971). An exact effective stress law for elastic deformation of rock
with fluids. J. Geophys. Res. 76: 6414-6419.
7. Roeloffs, E. A. (1988). Hydrologic precursors to earthquakes: A review. Pure and Applied
Geophysics (PAGEOPH) 126: 177-209.
SECTION 11.7
Nonlinear Poroelasticity for
Liquid Nonsaturated Porous
Materials
O L I V I E R COUSSY~ PATRICK D A N G L A
Laboratoire Central des Ponts et Chauss~es, Par/s, France
Contents
11.7.1 An Energy Approach of Poroelasticity:
Thermoynamic Potentials . . . . . . . . . . . . . . . . 1126
11.7.2 Incremental Equations of Nonlinear
Poroelasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1128
11.7.3 Assumption of Negligible Volume Change
for the Solid Constituent . . . . . . . . . . . . . . . . 1129
11.7.4 The Equivalent Internal Fluid Pressure zc. 1130
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
Eq. 8 are not constant and do depend on the state variables (e/j, pl, Pg).
However, a usual assumption consists of considering that the deviatoric
behavior is linear and is not coupled with the nonlinear volumetric
behavior. For an isotropic material, the potential function reduces then to
the form
Hs = Hs~(e,, Pl, Pg) + 2G eoeji (11)
1
where e is the volumetric strain e - g,ii and e0 - e o -~e6 v is the deviatoric
strain tensor. A differentiation of state equations Eq. 10 yields
da = K(e, Pz, p g ) d e - bl(e, pz, p g ) d p z - bg(e, pt, pg)dpg (12)
dc~g- Ngg(e,, Pl, pg)dpg + N/g(e, Pl, pg)dpl + bg(e, Pl, pg)de, (14)
In many evolutions of usual porous materials, the volume of their solid part
does not change significantly when compared to the change of the volume of
the porous space. The volumetric strain e is then only due to the variation of
the total porosity 4 ) - ~bz + 4)g, reading
e - ~b - 4)0 - q~l + ~bg - ~b0 (16)
where ~0 stands for the initial overall porosity. Equation 16 implies that only
two variables among the set (e, qSl,~bg) are independent. We choose (e, q5l) so
that Eqs. 16 and 7 yield
( a i j q t- Pg6ij)dgij - pcd~ z - d~s - 0 (17)
where Pc - P l - Pg is the capillary pressure. Under the assumption of small
volume change for the solid constituent, Eq. 17 shows that ~s depends only
on (eij, ~bl).
0% 0~F~
6ij -Jr-Pgbij - - Og, ij Pc -- Oqbt (18)
1130 Coussy and Dangla
e pc pc e
It remains to identify K(e, Pc), b(e, Pc), and N(e, Pc). A combination of the
definition of the liquid water saturation, Sl = ~bz/~b,with Eqs. 23 and 24 yields
d?dSl - -Ndpc 4- ( b - Sz)& (27)
In reversible (i.e., hysteresis associated with capillary effects is neglected) and
nondeformable case (i.e., e - 0, ~ - ~b0), the previous equation reduces to
~0dSz = -N@~ (28)
yielding
p~ = p~(S~) (29)
A very common macroscopic assumption which can receive some support
and also some limitations from microscopic considerations [6] consists in
11.7 Nonlinear Poroelasticity for Liquid Nonsaturated Porous Materials 1131
(33)
- - p g --
fo S l ( Z:v ) d z:v
According to Eq. 37, ~r +/3~z governs the deformation of the solid skeleton
(now not including the interfaces) over the whole range of saturation. Indeed,
in the case of negligible volume change for the solid part of the
skeleton (K/Ks << 1, fl ~ 1) and saturated situations ( S z - 1), Eqs. 33
and 37 indicate that the so defined effective stress cr 4-/3~z reduces to the
celebrated Terzaghi effective stress a 4- p [13]. Hence, the stress ~r 4- fl~z can be
viewed as a generalized effective stress for liquid nonsaturated porous
materials.
However, by contrast to general constitutive Eqs. 12-14, the effective stress
concept is based upon assumptions and has to be experimentally checked.
Indeed, for negligible volume changes of the solid part of the skeleton, a
saturated experiment (i.e., Sl = 1, rr - pl, d[cr + pt] - K[e]&) must lead to the
same identification of function K(g) as the one given by a free swelling
experiment (i.e. ~ - O, drc - K p [ e ] d e ) [111.
The previous constitutive relations concern only reversible evolutions.
This approach can be extended to account for irreversible processes, in order
to include both the hysteresis associated with capillary effects and the plastic
deformation of the solid skeleton [9].
REFERENCES
11. Dangla, P., Coussy, O., Olchitzky, E., and Imbert, C. (1999). Non linear thermo-mechanical
couplings in unsaturated clay barriers, in Theoretical and Numerical Methods in Continuum
Mechanics of Porous Materials, Ehlers, W., ed., Proceedings of IUTAM Symposium, Kluwer
Academic Publishers.
12. Sih, G. C., Michopoulos, J. G., and Chou, S. C. (1986). Hygrothermoelasticity, Martinus
Nijhoff Publishers.
13. Terzaghi, K. (1925). Principles of Soil Mechanics, A summary of Experimental Results of Clay
and Sand, Eng. News Rec., 3-98.
SECTION 11.8
An Elastoplastic
Constitutive Model for
Partially Saturated Soils
B.A. SCHREFLERand L. SIMONI
Department of Structural and Transportation Engineering, University of Padua, Italy
Contents
11.8.1 Validity of the Model . . . . . . . . . . . . . . . . . . . . 1134
11.8.2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1135
11.8.3 Model Description . . . . . . . . . . . . . . . . . . . . . . . 1136
11.8.4 Applications and Parameters . . . . . . . . . . . . . 1140
11.8.4.1 Tests on Compacted Kaolin . . . . . . 1140
11.8.4.2 Tests on Clays . . . . . . . . . . . . . . . . . . 1142
11.8.4.3 Material Parameters Identification
in an Oedometric Test for Hydro-
carbon Reservoir Sandstone . . . . . . 1143
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1144
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1144
This m o d e l has been developed by Bolzon et al. [1] for partially saturated
geomaterials where capillary effects are of importance. It is an extension of the
generalized plasticity m o d e l for fully saturated soils dealt with in previous
sections. In the presented version a yield surface is used to take into account
matric suction (also called capillary pressure), which has to be treated as an
i n d e p e n d e n t variable.
11.8.2 BACKGROUND
Vectorial notation is used in this chapter. When dealing with the mechanics of
partially saturated porous media, we have to define a suitable stress measure:
it is commonly accepted that two independent stress dimension parameters (a
combination of total stress tensor and water and gas pressure) are needed to
describe the deformational behavior [3]. In the following, the assumed stress
variables are soil suction s, say, the difference between gas and water pressure
!
(pg and Pw, respectively), and Bishop's effective stress ~rij. The latter is a
combination of total stress crij and pressure acting on the solid, represented by
a weighted average of water and gas pressure. As a weighting function, water
saturation Sr is assumed [3]; hence the stress measure takes the form
CYlij ~ tTij -- ISrpw + (1 - Sr)pglc~ij -- tTij -- IPg- Srsl(~iJ (1)
with soil suction s defined as
- pg - /2/
Soil suction and water saturation may be mutually related by means of the
following relationship [2]:
Sr -- 1 -- m tanh(ls) (3)
where m and l are material parameters ( S r - 1 - m represents irreducible
saturation, i.e., the limiting value of Sr as suction approaches infinity). In
Eq. 1, parameter Sr represents a phenomenological measure of the capillary
1136 Schrefler and Simoni
The elastoplastic model is now defined in the space (p~, q, s) of the mean stress
p~, the deviatoric stress q, invariants of Bishop's stress, and suction s:
pt _ O'li
_
~ 180
160 --
140- P l l 0 Rh =0.1
120- ~S ,," o""........ . . . . . P122 Rh=0.2
~, 1 0 0 .." ...... .............. P123 Rh=O. 6
O~ ,.o~""
80 .....' ....... Pl31 R h = l
60
40 .-" .............
2o;
0 I I I I
-0.03 -0.08 -0.13 -0.18
Volumetric strain
FIGURE 11.8.1 Volumetric strain of a chalk sample under isotropic compression at different
levels of suction (Rh= relativehumidity). (Redrawn with permission from Rock mechanics:
Proceedings of the 35th US symposium, Lake Taboe, 4-7 June 1995, Daeman, Jaak J.K. and Richard
A. Schhz (eds.), 1995, Balkema.)
11.8 An Elastoplastic Constitutive Model for Partially Saturated Soils 1137
From Eq. 4 it results that changes in the mean stress p' may be induced
both by changes in gas pressure and changes in suction and saturation.
As shown by Pastor et al., Section 11.10, this volume, generalized plasticity
does not explicitly define the yield and potential surfaces but directly assumes
the loading-unloading direction vector n and the direction vector defining the
plastic flow ngL. When we refer to fully saturated conditions, i.e., when we use
Terzaghi's definition of effective stress and invariants of Eqs. 4-5 must be
evaluated for Sr - 1, these direction vectors can be given as functions of the
stress ratio r / = q/p~, e.g., following Nova [6], as
~ { d g ; 1 } T dg -- (1 + o~)(Mg - ~),
(7)
where 0~, Mg, and Mf are material parameters; see Section 11.7. Whereas c~can
be assumed as independent of suction, parameters Mg and Mf must depend on
suction in partially saturated problems (Laloui et al. [7], for Mf). Further
assumptions for n and ngL are, however, possible, for instance, n--ngL, which
results in associative plasticity.
For the purpose of introducing the effects of suction, we define now a yield
and potential surface, which are obtained by integration of Eqs. 6 and 7 as
-q 1 - -o (8)
where pf and pg are integration constants which determine the size of the
surface but have no influence in defining the respective normals. Even though
Eqs. 8 and 9 are formally the same as for fully saturated materials (Pastor et al.,
this volume), they must be assumed in (p~,q,s) space when dealing with
partially saturated problems (see Fig. 11.8.2). In addition to the aforemen-
tioned dependence of Mg and Mf on suction, parameters pg and pf also depend
on suction, as suggested by experimental evidence [8]. This dependence will
be discussed later.
Once the direction vectors have been defined, irreversible (or plastic)
strains deV are related to stress increments da ~ by the relationship
f(p' s)
r
p
,p"
s SS s
s s 9
sis s s sS
~,
.'.'.'d
/ J ~,
M/
_
p,~
where H represents the plastic (or hardening) modulus. As usual, the strain
increment d8 can be decomposed into an elastic part, d8e, and an elastoplastic
one:
dn = dg e + d8p (11)
Recalling that specific volume v is the ratio between the sample volume and
that of the solid, i.e., v = 1 4-e, the total volumetric strain is defined as
-- V0 e- gO /l -- /l 0
ev . . . . . . (12)
v0 1 +e0 1-n
where e is the void ratio, n is the porosity, and subscript 0 refers to initial
values. Following the critical state models [9], the total volumetric strain
(recoverable and not) associated with the change in the hydrostatic
component of the Bishop's stress tensor pt can be linearized as
dev = 2(s) dp___~
~ (13)
v0 p'
11.8 An Elastoplastic Constitutive Model for Partially Saturated Soils 1139
In this equation, 2(s) is the soil compressibility, i.e., the slope of the virgin
loading line in the (e, log p') plane during a triaxial test. Its dependence on
suction is assumed to be of the type
2(0) (14)
2(s) - 1 + as
to(0) being the slope of the elastic unloading line in the (e, In p') plane during
a triaxial test. A dependence on suction of to(s) similar to Eq. 14 is supposed
in the following. Some authors (e.g., Laloui et al. [7]) assume the elastic
compressibility modulus tc independent of suction. This is, however, in
contrast with the results of Figure 11.8.1 and probably depends on the range
of applied forces, larger for rock-type materials.
For volumetric deformation during an isotropic virgin compression
loading (0 = 0), by substituting Eqs. 6-7 into Eq. 10, the plastic flow can
be cast in the form
devP = 1 dp'
HoHw p' (16)
For generic (not isotropic) stress paths and for deviatoric effects, the reader
is referred to the chapter by Pastor et al., this volume. Using the same
symbols, the plastic modulus results in
H = Hop'HwHI(Hv + I-Is) (18)
1140 Schrefler and Simoni
and can be further enhanced to account for memory effects and plastic
unloading.
Once the dependence on suction of the plastic modulus has been defined,
we have to introduce the same effects in the yield and potential surface
equations (Eqs. 8 and 9). Experimental observations show that parameter pf is
increasing with suction [3]. Given the initial yield stress P~0i for saturated
conditions, the dependence of pf on suction is assumed as
pf _ ply~(S) -- PlyO~ + is (19)
Parameter i has to be determined by interpolation of experimental data to
obtain an increasing function of suction when water saturation is less than
one.
Volumetric hardening is controlled by irreversible volumetric strain; hence,
the evolution of the yield surfaces in the (pt s) plane is given as
1+as
' ' ._7- (20)
This equation has been obtained by requiring that, when moving from one
yield surface (e.g., the initial one) to another one, the related plastic
volumetric strain must be the same independently of the starting point and
the followed path.
The same variation with suction can be assumed for the parameter pg,
which means that yield and potential surface expand with the same law when
suction is increasing. This is suggested by the possibility of assuming
associative plasticity, in which case f _= g.
We show here two back calculations for kaolin and clay and one
determination of parameters for a hydrocarbon reservoir sandstone by means
of an inverse identification procedure. These examples present typical features
of unsaturated soil behavior.
Data for a compacted kaolin have been obtained from the extensive
experimental investigation conducted by Josa [10]. Some of these data are
given in Table 11.8.1. Data of the present model not defined in Reference [10]
are calculated assuming an intermediate value of 0.3 MPa for the mean net
11.8 An Elastoplastic Constitutive Model for Partially Saturated Soils 1141
stress ~ (mean total stress in excess of air pressure) in the range of the applied
pressures.
Volume changes resulting from the present model, due to isotropic
compression at different but constant suctions, s - - 0 . 0 6 M P a and
s - - 0 . 0 9 MPa, are c o m p a r e d with experimental data in Figure 11.8.3. The
initial m e a n stress P'y0 is equal to 0.045 MPa, and bulk m o d u l u s tc is equal to
0.015.
According to the experimental results, the specific volumes at the
beginning of each loading path considered here have been assumed equal
to 1.888 for a sample tested at s - 0 . 0 6 M P a , and equal to 1.893 for
s - - 0 . 0 9 MPa. Good agreement is achieved between model predictions and
experimental data.
1.9
1-86
"" s = 0-09 MPa
1.82
1-78
1-74 . i ..... j
008 o'16 o 2. o132 o.
n
p: M P a
FIGURE 11.8.3 Specific volume plotted against mean net stress (p-Pa) under isotropic
compression at constant suction: comparison with experimental data (dots, reproduced from
G~otechnique,vol. 40, 1990, Alonso, E.E., Gens, A., and Josa, A., A constitutive model for partially
saturated soils, pages 405-430).
1142 Schrefler and Simoni
3.5q
3 9
1.5
0.5
FIGURE 11.8.4 Specificvolume plotted against suction under suction changes at constant net
stress: comparison with experimental data (dots, reproduced from Escario, V., and S~iez,J.,
Measurement of the properties of swelling and collapsing soils under controlled suction, in
Proceedings 3rd I.C.E.S., 1973, Haifa, pages 195-200).
11.8 An Elastoplastic Constitutive Model for Partially Saturated Soils 1143
ACKNOWLEDGMENTS
REFERENCES
1. Bolzon, G., Schrefler, B.A., and Zienkiewicz, O.C. (1996). Elastoplastic soil constitutive laws
generalised to partially saturated states. Gkotechnique 46: 279-289.
2. Alonso, E.E., Gens, A., and Josa, A. (1990). A constitutive model for partially saturated soils.
Gkotechnique 40: 405-430.
3. Fredlund, D.G., and Morgenstern, N.R. (1977). Stress state variables for unsaturated soils.
J. Geotech. Engng. Div., ASCE, 103: No. GT5, 447-466.
4. Schrefler, B.A., Simoni, L., Li, Xikui, and Zienkiewicz, O.C. (1990). Mechanics of partially
saturated porous media, in Numerical Methods and Constitutive Modelling in Geomechanics,
(CISM lecture notes), pp. 169-209, Desai, C.S., and Sioda, G., eds., Wein: Springer-Verlag.
5. Brignoli, M., Santarelli, EJ., and Papamichos, E. (1995). Capillary effects in sedimentary
rocks: Application to reservoir water-flooding, in Rock Mechanics, Proc. 35th U.S. Symposium,
pp. 619-625, Daemen, J.J.K., and Schltz, R.A., eds., Rotterdam: Balkema.
6. Nova, R. (1982). A constitutive model for soil under monotonic and cyclic loading, in Soil
Mechanics: Transient and Cycling loads, Pande, G.N., and Zienkiewicz, O.C., eds., Chichester:
Wiley.
11.8 An Elastoplastic Constitutive Model for Partially Saturated Soils 1145
7. Laloui, L., Geiser, E, Vulliet, L., Li, X.L., Bolle, A., and Charlier, R. (1997). Characterization of
the mechanical behaviour of an unsaturated sandy silt, in Proc XIVth Int. Conf. on Soil
Mechanics and Foundation Engineering, Hambourg, pp. 347-350.
8. Fredlund, D.G., Morgenstern, N.R., and Widger, R.A. (1978). The shear strength of
unsaturated soils. Canadian Geotech. J. 15: 313-321.
9. Wood, D.M. (1990). Soil Behaviour and Critical State Soil Mechanics, Cambridge University
Press.
10. Josa, A. (1988). An Elastoplastic Model for Partially Saturated Soils. PhD thesis, ETSICCP,
Barcelona.
11. Escario, V., and Sfiez, J. (1973). Measurement of the properties of swelling and collapsing soils
under controlled suction, Proc. 3 ra I.C.E.S., Haifa, pp. 195-200.
12. Papamichos, E., and Schei, G. (1998). Characterization of Adriatic soft weak sediments for
subsidence studies, IKU, SINTEE Tronfheim, Norway, Report Nr. 33.0693.00/01/01/98.
13. Cui, Y.J., and Delage, P. (1996). Yielding and plastic behaviour of unsaturated compacted silt.
G~otechnique 46" 291-311.
SECTION 11.9
"Sin fonietta Classica"'.
A Strain-Hardening Model
for Soils and Soft Rocks
ROBERTONOVA
Milan University of Technology (Politecnico), Department of Structural Engineering, Milan, Italy
Contents
11.9.1 A Short History of the Model . . . . . . . . . . . . 1146
11.9.2 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147
11.9.3 Formulation for Uncemented Materials... 1147
11.9.4 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1148
11.9.5 Parameter Determination . . . . . . . . . . . . . . . . 1150
11.9.6 Formulation and Parameter Determination
for Cemented Materials . . . . . . . . . . . . . . . . . . 1152
11.9.7 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1153
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1153
The model that will be presented here is the result of successive modifications
of a constitutive law originally conceived to model virgin sand [1]. That law
was characterized by a nonassociated flow rule and isotropic strain-hardening,
depending on both deviatoric and volumetric plastic strains [2]. Two
important features were the possibility of modeling dilatant behavior even
for normally consolidated dense sand and the occurrence of static liquefaction
for loose sand. The model was successively applied to clays [3]. A three-
dimensional generalization with different mathematical expressions for
loading function and plastic potential (with similar shape to the original
version) was given in Reference [4]. The model was then extended to cover
soft rock behavior [5]. The last is the version that will be presented here. More
11.9.2 VALIDITY
Pc is the hidden variable which determines the size of the elastic domain and
controls hardening or softening in the following way:
Pc ~ gW+ { ( d h d k ) 2 + * (7)
where
e{ - ga,j (8)
_ (9)
- 3 v'hk
Hypoelastic strain rates are added to the plastic ones to give total strain rates
when f - 0 and f - 0. It is assumed further that no principal stress can
become negative (tension cut-off) and that there exists a small initial elastic
nucleus delimited by a surface given by f = 0 with pc = pco.
It is also assumed that the elastic volumetric compliance cannot be larger
than Be/Pco.
11.9.4 PARAMETERS
relation
6 sin 4b'c~
M -- (12)
3 - sin 4b'~
4b'~ typically ranges from 22 ~ to 36 ~ the lower value being typical of plastic
clays and the higher one of angular sands. Accordingly, 7 can vary between
3.44 and 4.41.
fi controls the deviation from normality, which is only due to the spherical
part. If fi = 3, normality holds. In general,/7 is smaller than 3. Typical values
are fl = 2 for clays and/7 = 1.2 for sands.
The parameters Bp and B< are the logarithmic volumetric compliances
under isotropic loading, relative to plastic and elastic strains, respectively. The
value of Bp depends on the type and density of the material tested. For a dense
silica sand the order of magnitude of Bp is 0.01, for a loose sand the order of
magnitude can be two or four times larger, and for a virgin clay it ranges from
0.02 to 0.1. The ratio BdBp is typically of the order of 0.2. However, the higher
Bp is, the lower the ratio between the two parameters tends to be.
The other elastic parameter, L, is linked to the shear modulus G. It can be
derived, in fact, that in a test at constant isotropic pressure
p'
G- (13)
2L"
The apparent elastic shear modulus is therefore assumed to vary linearly with
the isotropic pressure. The two parameters { and ~ are linked to the dilatancy
at failure, df, in axisymmetric conditions
<is -- k~ -3 + (14)
where
2
e - ~(el - e3) (15)
depends on the type and density of the soil. It is zero for normally
consolidated kaolinitic clay and for loose sand (and can be negative for
carbonate sands when particle crushing takes place). The denser the sand, the
higher the { value. A typical value for dense sand is 0.3, while a silty clay can
have { = 0.1. When { is positive, dilatancy at failure is negative (expansion)
in drained tests, while in undrained tests the stress path has a characteristic
hook across the phase transformation line [12]. Indeed, the model predicts
that the phase transformation line and the characteristic state coincide. ~ is
generally ten times smaller than { and can be put equal to zero for most
practical purposes. In this case the absolute value of the dilatancy at failure is
1150 Nova
All the constitutive parameters, with the exception of Pco, have a clear
physical meaning. Their determination from experimental data is straightfor-
ward, and only few triaxial tests are necessary. From an isotropic test with a
cycle of unloading-reloading it is possible to determine Be and Bp
(Fig. 11.9.1). In fact, their sum gives the slope of the straight line (in a
semilog plot) connecting volumetric strains to isotropic effective pressure. Be
is instead the slope of the unloading-reloading branch. These parameters can
be conceptually linked to the traditional compressibility indices Cc and Cs,
respectively.
The other elastic parameter, L, can be obtained by the initial slope of the
stress-strain curve in a pl constant test (Fig. 11.9.2).
As already mentioned, ~ and ~ govern the plastic dilatancy at failure via
Eq. 14. They can be determined from the results of a drained compression and
a drained extension test, taking due care of the fact that sgn ep is different in
the two cases. If for the sake of simplicity ~ is assumed to be zero, only the
triaxial compression test is necessary to determine ~, as shown in
Figure 11.9.2.
F p#
p'
F
CE
tan'l(
p,o
m.
v
D 8 B D 8
FIGURE 11.9.1 Schematic results in isotropic loading in arithmetic and semilogarithmic plot.
11.9 A Strain-Hardening Model for Soils and Soft Rocks 1151
rlf p'
~k
o"1 - 0- 3 O" 1 - - 0" 3
z/f r/.
/,/ r/M
/ E
...... - C
....
v
A "P'
FIGURE 11.9.3 Schematic stress path and stress-strain behavior in an undrained test on a
medium loose sand.
The stress level at failure ~/f depends on df and on 7. Once df has been
determined, 7 can be derived from the measured value of t/f, which is directly
linked to the friction angle 4)' via a relationship formally identical to Eq. 12.
An alternative way to determine y is to perform an undrained test
(Fig. 11.9.3). The inclination M corresponding to y via Eq. 11 can be obtained
by connecting the origin with point D on the stress path curve, characterized
by a vertical tangent. Note that if 7 is determined this way and df as in
Figure 11.9.2, the limit state is uniquely determined. The traditional limit
value appears then to be determined by the inclination of the characteristic
state and by the dilatancy, as in traditional soil mechanics. Note further that
the asymptotic level q, reached by the stress path in the undrained test is
slightly lower than qf.
Finally,/~ can be determined by fitting the calculated curve to the data of
the drained test, since the hardening modulus is proportional to //, which
therefore controls the specimen deformability. Because of such a proportion-
115 2 Nova
ality, the value of fl can be calibrated also on the value of the coefficient of
earth pressure at rest K0 or the inclination of the "instability line" /111[13]
(Fig. 11.9.3).
Hardening is controlled by three parameters: Pt, Pm, and Ps, where the latter
varies with plastic strains as does p, in Eq. 7, and
P, - - p p , (18)
and Pm is assumed to be proportional to Pt.
In total, three additional constitutive parameters are introduced: the initial
value of Pt, Pto, the proportionality constant ~, and a decay parameter of the
bond strength, p.
Since in the tensile range failure occurs at the tension cut-off, Pro is nothing
else than the absolute value of the tensile strength in uniaxial extension
(which can be evaluated by performing a direct tension or a brasilian test). A
typical value of Pro for soft rocks is between 100 and 200 kPa.
vp
11.9.7 EXAMPLES
REFERENCES
1. Nova, R., and Wood, D. M. (1979). A constitutive model for sand in triaxial compression. Int.
J. Num. Anal. Meth. Geomech. 3: 255-278.
2. Nova, R. (1977). On the hardening of soils. Archi. Mech. Stos. 29 (3): 445-458.
3. Nova, R. (1982). A constitutive model for soil under monotonic and cyclic loading, in Soil
Mechanics: Transient and Cyclic Loading, pp. 343-373, Pande, G .N., and Zienkiewicz, O. C.,
eds; Wiley.
4. Nova, R. (1988). Sinfonietta classica: An exercise on classical soil modelling, in Constitutive
Equations for Granular Non-cohesive Materials, pp. 501-520, Saada and Bianchini, eds.,
Balkema.
5. Nova, R. (1992). Mathematical modelling of natural and engineered geomaterials. General
lecture 1st E. C. S. M. Munchen, Eur. J. Mech. A/Solids 11, (Special issue): 135-154.
6. di Prisco, C., Nova, R., and Lanier, J. (1993). A mixed isotropic-kinematic hardening
constitutive law for sand, in Modern Approaches to Plasticity, pp. 83-124. Kolymbas, ed.
7. di Prisco, C., Matiotti, R., and Nova, R. (1995). Theoretical investigation of the undrained
stability of shallow submerged slopes. GF.otechnique 45 (3): 479-496.
8. Lagioia, R., and Nova, R. (1995). An experimental and theoretical study of the behaviour of a
calcarenite in triaxial compression. Gr 45 (4): 633-648.
9. Nova, R. (1986). Soil models as a basis for modelling the behaviour of geophysical materials.
Acta Mechanica 64: 31-44.
10. Nova, R. (2000). Modelling weathering effects on the mechanical behaviour of granite, in
Perspective and Developments of Hypoplasticity, Kolymbas, D., ed.
11. Luong, M. P. (1980). Ph~nom~nes cycliques dans les sols pulv~rulents. Revue Franfaise de
G~otechnique 10: 39-53.
1154 Nova
12. Ishihara, K., Tatsuoka, E, and Yasuda, S. (1975). Undrained deformation and liquefaction of
sand under cyclic stresses. Soils and Foundations 15 (1): 29-44.
13. Lade, P. V. (1992). Static instability and liquefaction of loose fine sandy slopes. Jour. of Geot.
Engrg., ASCE 118, (1): 51-71.
14. Lagioia, R., and Nova, R. (1993). A constitutive model for soft rocks, Int. Symp. Hard soils-soft
rocks, Athens, pp. 625-632.
SECTION 11.10
A Generalized Plasticity
Model for the Dynamic
Behavior of Sand, Including
Liquefaction
M. PASTOR1, O.C. ZIENKIEWICZ2 and A.H.C. CHAN3
1Centro de Estudios y Experimentaci6n de Obras Pfablicas and ETS de Ingenieros de Caminos,
Madrid, Spain
2Department of Civil Engineering, University of Wales at Swansea, United Kingdom
3 School of Engineering, University of Birmingham, United Kingdom
Contents
11.10.1 Range of Application of Model . . . . . . . . . . 1155
11.10.2 Framework: Generalized Plasticity Theory 1156
11.10.3 Model Description . . . . . . . . . . . . . . . . . . . . . 1157
11.10.4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . 1160
11.10.5 Material Properties . . . . . . . . . . . . . . . . . . . . . 1162
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1162
11.10.1 R A N G E OF A P P L I C A T I O N OF M O D E L
The relation between the increments of stress and strain for a material whose
response does not depends on time can be written as
de = C : da
where the fourth-order constitutive tensor C depends on (i) the state of stress
and strain, (ii) the past history, and (iii) the direction of the stress increment
da. In the case of soils, where coupling between skeleton and pore water
exists, constitutive laws are formulated for the solid skeleton via the effective
stresses a' = a + pwI, where a is the total stress tensor in the mixture, p~ is
the pore pressure, and I is the second-order identity tensor. In what follows,
and for the sake of simplicity, we will denote by a the effective stress unless
otherwise specified. Concerning sign conventions, compression is negative
and pore pressure compression is negative [2].
As far as the last requirement is concerned, the dependency on the
direction of da can be introduced in several ways, and the approaches of
Darve and the Grenoble group [4], the hypoplastic law of Dafalias [5], and the
hypoplastic model of Kolymbas et al. [6] are worth mentioning here.
The simplest approach consists of introducing a normalized direction n for
any given state of stress such that all possible increments of stress are
separated into classes, referred to as "loading" and "unloading":
de,z . = C L : da for n : da>0(loading)
where ngL and ngu are arbitrary tensors of unit norm and HL/u two scalar
functions defined as loading and unloading plastic moduli. It can be very
11.10 A Generalized Plasticity Model for the Dynamic Behavior of Sand 1157
easily verified that both laws predict the same strain increment under neutral
loading where both expressions are valid and hence nonuniqueness is
avoided. As for such loading, the increments of strain using the expressions
for loading and unloading are
de,L=Ct. : d ~ = C e : d~
de,v = C v : d ~ = C ~ : d~r
This suggests that the strain increment can be decomposed into two parts:
de, = de, e + de,p
1
de,p = (ng/_/v | n) " d a
Hc/v
All these relations can be cast in an equivalent vectorial form, substituting the
fourth-order tensor by matrices and the second-order tensors by vectors. This
simpler notation will be employed in the following sections.
The proposed general law includes scalars Hi_lu and directions n and ng/_lv,
which have to be determined in order to fully characterize the material
behavior.
First of all, the direction of plastic strain increment ngL is obtained from
triaxial tests, assuming that the ratio between total volumetric and deviatoric
components is a good estimate of the ratio of the plastic components. The
dilatancy law is approximated as
dd
desP ~ dg -- (1 + 0~)(Mg - ~/)
1158 P a s t o r et al.
where a and Mg are material parameters and r/ is the stress ratio r / = q/p,
where q = 3 V ~ and p = - t r ( a ) / 3 .
Both parameters can be obtained from drained triaxial tests. It is interesting
to note that Mg characterizes the states at which no volume change occurs.
This is the characteristic state line of Habib and Luong [7], which coincides
with the projection of the critical state line on the plane (p-q). From this
point, direction ngL is obtained as
ngTL = (rigo, rigs)
with
dg
and ngs ---- - - T - - - ~ _
v/X+
Next, direction n will be assumed to be given by the law
(no,
with
= 1
df and ns =
no V/1 + df V/1 + d~
In these equations, the three new material parameters H0, 13o, and ~1 have
been introduced. Concerning H0, it can be obtained from isotropic stress
paths, but 130 and ~1 have to be obtained by finding the values which better fit
experiments.
The model so far developed needs to be completed by including plasticity
during unloading and a memory function to describe past events. The latter
aspect can be introduced by assuming that directions n and ngL do not differ
in loading and reloading, and by taking the plastic modulus HL as
HL = Ho.p'.HS(no + n~)HDM
where HoM is a discrete memory factor given by
( 7x)
where ( was defined previously as
and ? is a new material constant which has to be chosen to provide the best fit
to loading-reloading experiments.
Finally, we characterize plastic behavior during unloading by introducing
the plastic modulus during unloading H. as
for M-~ug[> 1
where
,,~.o - -ab~(n~o)
and
ngus = +ngs
In this way volumetric deformation during nature is of a contractive nature, as
observed in experiments.
Elastic behavior is characterized by constants Keo0 and Go, the bulk and
shear moduli of the material.
1160 P a s t o r et al.
11.10.4 APPLICATIONS
p, = 392 KPa
800 T~:st. Dr
~ a 29% O"
b .44% A
c 47% :.o
66% a
:~ 600.
r/a
r
=,0 400 -- (c)
9>
200
. ~ . ; ~ . ....
,.o,. -. . . . . . . .. __
~.0 L4 U ,I.II i O ~.m ,.
.,' ~.S~tU I 9, ~ m ~ ~,,, .~,,
p l l it.~ll o pntlr~-tl
9 I.D ,,m
FIGURE 11.10.2 Liquefaction of a very loose sand under cyclic loading (experimental data from
Castro [8]).
Pn.,,evvo i.~r,=
Pie
|j.
~
-go
-.
?;j/
~ ~_ . - . . . . . . . . . . .....
I~I~) ~q"
9 :,
V"V.V;/ , , : ,. .
..
FIGURE 11.10.3 Cyclic mobility of loose Niigata sand (experimental results from Tatsuoka []).
1162 Pastor et al.
Fig. 11.10.1 Fig. 11.10.1 Fig. 11.10.1 Fig. 11.10.1 Fig. 11.10.3
and 11.10.2 (Dr -- 0.44) (Dr --- 0.47) (Dr -- 0.66)
(Dr =0.29)
Keo0 35,000 35,000 35,000 35,000 65,000
Go 52,500 52,500 52,500 52,500 30,000
Mf 0.4 0.545 0.570 0.72 0.71
Mg 1.5 1.32 1.12 1.03 1.5
H0 350 350 350 350 800
~0 4.2 4.2 4.2 4.2 3.8
~1 0.2 0.2 0.2 0.2 0.16
7 4 1.0 -- -- 1
Huo 600 200 -- -- 250
Yu 2 2 -- -- 5
If density increases, the sand will exhibit cyclic mobility rather than
liquefaction. Figure 11.10.3 shows cyclic mobility of loose Niigata sand. As
density is higher, the stress path crosses the characteristic state line and,
because of the t e n d e n c y to dilate, turns towards the right. However, the
a c c u m u l a t i o n of pore pressure shifts the cycles to the left, w h e r e the m e a n
effective confining pressure is small. There, a m o m e n t arrives at w h i c h large
d e f o r m a t i o n s occur, as s h o w n in the figure.
REFERENCES
1. Pastor, M., Zienkiewicz, O. C., and Chan, A. H. C. (1990). Generalized plasticity and the
modelling of soil behaviour. Int. J. Numer. Anal. Methods Geomech. 14: 151-190.
2. Zienkiewicz, O. C., Chan, A. H. C., Pastor, M., Schrefler, B., and Shiomi, T. (1999).
Computational Geomechanics, John Wiley and Sons.
3. Zienkiewicz O. C., and Mroz, Z. (1984). Generalized plasticity formulation and application to
geomechanics, in Mechanics of En~neering Materials, Desia, C. S., and Gallaher R. H., eds.,
John Wiley and Sons.
4. Darve, E, ed. (1990). Geomaterials: Constitutive Equations and Modelling, Elsevier Applied
Science.
5. Dafalias, Y. E (1986). Bounding surface plasticity, h Mathematical foundation and
hypoplasticity. Journal of Engineering Mechanics ASCE 112: 966-987.
11.10 A Generalized Plasticity Model for the Dynamic Behavior of Sand 1163
Contents
11.11.1 Triaxial Space Formulation . . . . . . . . . . 1164
11.11.1.1 Basic Equations . . . . . . . . . . . . 1165
11.11.1.2 Critical State . . . . . . . . . . . . . . 1166
11.11.2 Multiaxial Stress Space Generalization 1167
11.11.3 Implementation and Model Constants 1169
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . 1170
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170
Handbookof MaterialsBehaviorModels.ISBN0-12-443341-3.
1164 Copyright 9 2001 by Academic Press. All rights of reproduction in any form reserved.
11.11 A Critical State Bounding Surface Model for Sands 1165
11.11.1.1 BASICEQUATIONS
The elastic relation will be assumed hypoelastic for simplicity, given in terms
of the r a t e s / / = dq/dt and ib = dp/dt as
9e _ // .e _ /5 (1)
eq 3 6 ~
O - Go / < - Ko (2)
where G and K are the elastic shear and bulk moduli, respectively, Pat is the
atmospheric pressure, and the exponent a is usually given a default value of
a =0.5.
The elastic range is represented by the shaded wedge shown in
Figure 11.11.1 in the q, p space, whose straight line boundaries Oc and Oe
constitute the yield surface described analytically by
f=~/-~:Fm=O (3)
where the stress ratio r / = q/p and the dimensionless (stress ratio type)
quantities c~ and m are shown in Figure 11.11.1. The c~-line is the bisector of
the wedge angle, and 2 mp measures the wedge "opening." Equation 3 implies
that upon constant r/ loading no plastic loading occurs, which is
approximately correct if the p is not high enough to cause crushing of the
sand grains and/or the sand sample is not very loose. Based on Eq. 3, plastic
deformation occurs only when r/is on f = 0 and there is a change dq = Odt
pointing outwards f = O. In this case the plastic rate equations are given by
O
(4/
FIGURE 11.11.1 Schematicrepresentation of the yield, critical, dilatancy, and bounding lines in
q, p space.
1166 Manzari and Dafalias
where Kp and D are the plastic modulus and dilatancy, respectively. Since
~q = ' e~q+ ~ a n d ~ v .e + ~v
= ~v 9p, it is a trivial exercise to combine Eqs. 1 and 3 in
order to express ~q and ~v in terms o f / / ( o r ~) and/~, and vice versa.
There remains the very important task of specifying Kp and D. In reference
to Figure 11.11.1, assume that the line shown with a slope Mcb represents a
peak stress ratio for a given state. Henceforth, subscripts c and e imply
association of a quantity with triaxial compression and extension, respec-
tively. Such value of Mcb is a bound for ~/; hence, within the framework of
bounding surface plasticity one can write a stress ratio "distance"-dependent
plastic modulus expression such as
K~ -- h ( M ~ - ~) (5)
in terms of a model parameter h. Similarly, the line shown with a slope M~ in
Figure 11.11.1, represents the phase transformation line, or for better naming,
the dilation line. According to standard dilatancy theory, one can write
D -- A ( M ~ - ~1) (6)
with A another model parameter. Hence, Eqs. 5 and 6 determine Kp and D via
M~, Mca, h and A, and the model is complete.
11.11.1.2 CRITICALSTATE
The critical state in soil mechanics is defined as a triplet of qc, Pc, and void
ratio ec values, at which unlimited plastic deviatoric strain occurs at zero
volumetric strain rate. Such a critical state is defined simultaneously in the
q,p space by t/c--qc/pc=Mc, and in the e - p space by
ec = (ec)ref- 2ln(pc/pref), where Me, 2, and (ec)ref (for a chosen pref) are
standard soil constants. The Mc is related to friction angle, and its
corresponding visualization in q, p space is shown as a line of slope Mc in
Figure 11.11.1.
If left as is, the previous formulation will not meet the critical state
requirements. For example, it follows from Eqs. 4, 5, and 6 that as ~/
approaches M~, which may be assumed to be equal to Me, Kp~ 0 and ~ ~ 0
while ~ > 0 and ~v p < 0 since M~ > M~. This implies unlimited dilation,
contrary to physical expectation (negative volumetric strain rate means
dilation). Furthermore, a fixed M~ does not allow for the softening response in
drained loading observed in many dense sand samples.
The remedy is to consider variable M~ and Mca, such that at critical state
Mcb = Mca = Me. If the so-called state parameter ~ = e - ec [2], is used as a
measure of "distance" from critical state in the e, p space (e and ec refer to the
same p), the idea put forth by Wood et al. [3] and supplemented by Manzari
11.11 A Critical State Bounding Surface Model for Sands 1167
1 2Gn" ~ - K(n'r)~v
L (12b)
- + 2O - D(n
- _ s3
r2 = ---~ ................... tl~+~ r3----~
FIGURE 11.11.2 Schematic representation of the yield, critical, dilatancy, and bounding
surfaces. (Reproduced with permission from Manzari, M. T., and Dafalias Y. E (1997). A critical
state two=surface plasticity model for stress. Geotechnique47: 255-272.)
11.11 A Critical State Bounding Surface Model for Sands 1169
associated n, the "image" back-stress ratio tensors ~ , ~d, and ~ are defined
as the intersection of the n direction emanating from the origin with the
foregoing three surfaces. Their scalar-valued norms are analytically given by
~bo - - g ( O ) M c - gb(0)kcbff -- m (14a)
(14b)
~co - - g ( O ) M c - m (14c)
in terms of a third stress invariant, the Lode angle 0 as shown in
Figure 11.11.2, entering the interpolation functions g, gb, and gd in order to
account for the variation from triaxial compression to triaxial extension.
Observe that for ~ - 0, ~ - ~ - ~, and the three surfaces collapse into the
critical one. The corresponding image tensor quantities follow according to
~ - x/~~n, with a = b, d, or c (one must distinguish between the tensor
a~ and its norm ~). The kinematic hardening is given by & - < L > h •
(~b0 - ~ ) in terms of a model parameter h, which, together with the
consistency condition f = 0 applied to Eq. 11, yields for t/l = 0 the value of
the plastic modulus as
K p - - ph(ctbo -- a)'n (15)
Similarly, the dilatancy D is given by
D -- A ( ~ - ~): n (16)
Observe that a combination of Eqs. 3, 5-8 yields for the triaxial case that
K p - h ( ~ - ~) and D - a ( ~ - ~ ) , hence, Eqs. 15 and 16 are their direct
generalization. In applications, h and A may be constant or functions of the
corresponding distances b - ( a ~ - ~ ) ' n and d - ( ~ - ~)" n, respectively,
Figure 11.11.2. In Reference [1] the expression h = h o ] b ] / ( b r e f - ]b[) was used
in terms of a model constant h0. The dependence of Kp, and by extension of
D, on a distance between a stress-type quantity ~ and its "image" ~b0 on a
surface is the classical constitutive feature of bounding surface plasticity.
The model is a usual bounding surface plasticity model, and its implementa-
tion follows standard procedures. The reader is referred to Manzari and
Prachathananukit [4] for details of a fully implicit implementation. The
model constants are summarized and divided in categories in Table 11.11.1,
together with a set of typical values in parentheses employed in Reference [1].
1170 Manzari and Dahlias
The most peculiar to the model among the foregoing constants are the kcb
and kca (and their corresponding value keb, kea in extension). The kcb can be
obtained from Eq. 7 and the experimentally observed values of the peak stress
ratio Mcb and state parameter ft. Similarly, the kca can be obtained from the
observed value of Mca when consolidation changes to dilation together with
the corresponding value of ft. These presuppose knowledge of the critical
state line in e-p space. For different Mcb, Mca, and ~ts, different k~ and kca may
be determined. It is hoped that these values do not differ a lot, and then an
average value is the overall best choice. The h0 and A are obtained by trial and
error (there are some direct methods also). All constants can be determined
by standard triaxial experiments.
ACKNOWLEDGEMENTS
M.T. Manzari would like to acknowledge partial support by the NSF grant
CMS-9802287, and Y.E Dafalias by the NSF grant CMS-9800330.
REFERENCES
1. Manzari, M.T., and Dafalias, Y.E (1997). A critical state two-surface plasticity model for sands.
Geotechnique 47: 255-272.
2. Been, K., and Jefferies, M.G. (1985). A state parameter for sands. Geotechnique 35: 99-112.
3. Wood, D.M., Belkheir, K., and Liu, D.E (1994). Strain softening and state parameter for sand
modelling. Geotechnique 44: 335-339.
4. Manzari, M.T., and Prachathananukit, R. (2001). On integration of a cyclic soil plasticity
model. Int. Journal for Numerical and Analytical Methods in Geomechanics, 25: 525-549.
SECTION 11.12
Lattice Model for Fracture
Analysis of Brittle
Disordered Materials like
Concrete and Rock
J.G.M. VAN MIER
Delft University of Technology, Faculty of Civil Engineering and Geo-Sciences, Delft, The Netherlands
Contents
11.12.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . 1171
11.12.2 Background of the Model . . . . . . . . . . . . 1172
11.12.3 Elasticity Parameters . . . . . . . . . . . . . . . . 1172
11.12.4 Fracture Analysis . . . . . . . . . . . . . . . . . . . 1174
11.12.5 Fracture Parameters . . . . . . . . . . . . . . . . . 1175
11.12.6 Computational Procedure . . . . . . . . . . . . 1175
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1176
11.12.1 I N T R O D U C T I O N
Lattice-type models have a long history, but the development of useful models
dates back to the end of the 1980s, when they were reinvented in statistical
physics for simulating pattern growth in random media. Examples are
fracture, dielectric breakdown of fuse networks, diffusion-limited aggregation,
etc. The overviews written by Herrmann and Roux [2], Charmet et al. [1], Van
Mier [8], and Krajcinovic and Van Mier [3] provide excellent introductions
and examples of applications to this type of modeling. In this contribution we
will deal with a lattice model for fracture analysis of concrete only.
The first step in an analysis is the determination of the lattice element size and
the elastic properties of the global lattice. From this point on, only triangular
lattices made with beam elements and a particle overlay will be considered.
Three phases are generally distinguished in a lattice with particle overlay,
namely, the aggregate and the matrix phases, and the interfacial transition
zone. In Figure 11.12.1 b, c the lattice elements falling in these three phases
11.12 Lattice Model for Fracture Analysis of Brittle Disordered Materials 1173
are given different line thicknesses. Each of these phases has own elastic
properties. For convenience, all lattice elements are selected with the same
cross-sectional properties, which makes the tuning of the elastic properties
like the Young's modulus and the Poisson's ratio more straightforward. The
first step is to set the length l of the beam elements as a fraction of the smallest
aggregate particle drain. Experience learns that a ratio of dmin/l between 3 and 5
gives a good balance between computational costs and obtained accuracy.
Next the beam height is set. The value for hll depends on the overall Poisson's
ratio of a lattice in relation to the Poisson's ratio of the relevant material.
Schlangen and van Mier [7] derived a relation between v and h/l for two-
dimensional regular triangular lattices as follows:
4
v-- --1
3 + (h/l)
After l has been decided on the basis of the particle size, h is defined
depending on the required Poisson's ratio, w h i c h - for c o n c r e t e - is usually
1174 van Mier
in the order of 0.15 to 0.20. The global Young's modulus can now
be set: ratios of EJEm and Eb/Em have to be defined. The subscripts a, m, and
b stand for aggregate, matrix, and bond zones, respectively. The thickness
of the beam elements is set to the thickness of the structure that is
analyzed.
For a lattice with random beam length, Vervuurt [10] derived the relation
between average h// and the Poisson's ratio and Young's modulus from
numerical analyses. In principle the procedure is identical to the one sketched
previously. A closed-form solution does not exist for random triangular
lattices.
N o~([Mi[]Mj[)max
o- ss- i 9 'w
Here Mi and Mj are the bending moments in nodes i and j of the beam
element, and W-bh2/6 is the section modulus. ~ is a coefficient which
regulates the amount of flexure that is taken into account. In fracture
11.12 Lattice Model for Fracture Analysis of Brittle Disordered Materials 1175
The model requires a limited number of fracture parameters. They are the
respective strengths of the beams falling in either of the material phases
aggregate, matrix and bond. Next to that, when the second effective stress
"law" is used (see previous section), the coefficient ~ must be specified. The
determination of the coefficient ~ is not straightforward. For example, in
order to simulate crack face bridging in concrete subjected to tension
realistically, the value of c~has to be selected close to zero (i.e., in the order of
0.005-0.010 [6]. For compressive failure, different values of c~yield different
results, and the ratio between the uniaxial compressive and uniaxial tensile
strength is significantly affected. In that case, the highest ratio between the
uniaxial compressive and uniaxial tensile strength is also obtained for a
relatively low value of c~, but at the cost of an increased brittleness [7]. In van
Mier [8] additional information on the development of inclined crack planes
under uniaxial compression is shown. Table 11.12.1 contains examples of
parameter settings used in many of the analyses carried out to date; see van
Mier [8] for an overview.
The fracture simulation is carried out as follows. After the elastic properties
have been determined, a unit test load is applied to the structure to
be analyzed. For each beam element the effective stress is computed
and divided by the strength of the phase in which it is situated. The
beam with the highest stress-over-strength ratio is then removed from the
mesh and a new linear elastic analysis (under the application of a unit test
load) is carried out in order to decide which beam has to be removed next.
After the first beam has been removed, the first point in the load-deformation
1176 van Mier
TABLE 11.12.1 Parameters for the Fracture Lattice Model (Values for Normal Strength
Concrete Considered as a Three-Phase Model)
REFERENCES
1. Charmet, J. C., Roux, S., and Guyon, E. (1990). Disorder and Fracture, New York: Plenum
Press.
2. Herrmann, H. J., and Roux, S. (1990). Patterns and Scaling for the Fracture of Disordered Media,
Elsevier Applied Science Publishers B.V. (North Holland).
3. Krajcinovic, D., and Van Mier, J. G. M. (2000). Damage and Fracture of Disordered Materials,
CISM Courses and Lecture Notes # 410, Wien/New York: Springer.
4. Lilliu, G., Van Mier, J. G. M., and Van Vliet, M. R. A. (1999). Analysis of crack growth of the
Brazilian test: Experiments and lattice analysis, in Progress in Mechanical Behaviour of
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INDEX
1179
1180 Index
AISI 1010 steel, material parameters for, 520 numeric simulation of, 428
AISI 4340 steel, material parameters for, 832 in tension and compression, 518, 519
A1-6XN, material parameters for, 394 tensors in, 425-427
A16061-T6, material parameters of, 355 variables related to, 422-423
A17039-T64, material parameters of, 355 Anisotropy
Alloys Burzynski yield condition, 159-160
deformation of, 135 formulation of yield conditions under,
gigacycle fatigue of, 476-477, 481-486 155-157
microstructure of 270-272 Hershey "power yield condition," 160-162
rate-dependent behavior of, 388 Hill's yield condition, 157, 158
shape memory, 921-927 Huber-Mises-Hencky yield condition,
stress-phase transformation couplings in, 157-158
896-904 Tresca yield condition, 158-159
Alumina, elasticity of, 90 Antiplane strain, 551
Aluminum Arbitrary hydrostatic pressure, 81
material parameters of, 355 Armstrong-Frederick evanescent memory rule,
plasticity of, 272 251
Aluminum alloy 2024, material parameters for, Arrhenius approximation, 111
52O Arteries
Aluminum alloy 8009, material parameters of, cross-section of, 1067-1068
355 elasticity of, 1065-1066
Aluminum alloy AMG-6, material parameters material parameters of, 1069-1070
of, 355 residual stresses on, 1066-1068
Aluminum alloys Asperities, 745
FLDs for, 295 geometry of, 743, 744
high-temperature creep behavior of, plastic deformation of, 747-749
836-838, 842-845 Astroloy, material parameters of, 355
A1203 material parameters of, 791 Au4G, material parameters for, 316
Weibull parameters for, 563 Augmented Lagrangian method for analyzing
AI203/A1203 CMC, material parameters of, friction, 785-786
1023 Austempered SG cast iron, material parameters
AM1, material parameters for, 316 for, 470
Amontons-Coulomb friction, 705-708 Austenitic weld steel
Amorphous polymers chemical composition of, 443
in glassy state, 490-491 material parameters for, 444
in rubbery state, 491 AZ91 alloy
Anisotropic creep damage, 446-447 elasticity of, 629, 630
constitutive equation of, 451 fatigue crack growth in, 628
effective stresses in, 450
evolution equation of, 451
interpretation of damage tensor, 448-450
model of, 450-451 B
parameters of, 451-452 Beams, 191
representation of, 447-448 yield values for, 188-190
Anisotropic damage, 421-422 Belcadi-Parisot law, 259
damage rate in, 425 Beremin model, 575
equations for, 423-425, 514-515, 516-517, Biomaterials
522-523 bone tissue, 1048--1055
kinetic law of evolution, 516-517 soft tissue, 1057-1070
models of, 428 Birger criterion, 184
Index 1181
I
Identification, 9-10
J
JKRS model of friction, 750-752
quantitative, 11-12
Junction growth, 748
IMI 834, material parameters of, 631
IN 100 superalloy
creep crack growth in, 597, 598, 599, 605
material parameters for, 366 K
IN738LC, material parameters for, 239 Kalker creep, 739
Inclusions, and crack initiation, 476-477, 486 Kaolin
INCO 718 superalloy elastoplasticity of, 1140-1141
material constants for, 456 partially saturated, material parameters for,
material parameters for, 355, 366 1141
Incompressibility, 80 Kelvin-Voigt model of viscoelasticity, 73, 96,
Inelastic behavior, coupled with damage, 98
814-820 creep deformation of, 98-100
Inelastic compressibility, VBO model for, 337, dynamic deformation and, 102
340-343 relaxation behaviors of, 100-101
Inelastic deformation, 327 Kinematic hardening
evolution of, 999-1000 in biaxial ratcheting, 240-246
model equations for, 327-331 material parameters under, 238-239
model parameters for, 331-334 multilinear, 232-239
Inelastic incompressibility, VBO model for, nonlinear, 198, 216, 219, 358-367, 370
341,343 and thermo-elasto-viscoplasticity, 827-828
Inelastic strain rate, 370 Kinetic coupling, 796
Inextensibility, 80 Kinetic friction
Initial crack, 539 irreversibility of, 732-734
residual strength after, 547 transition to, 730-732
Injection molding, 1045 Kinetic friction force, 760
1190 Index
Wear (continued) Y
industrial criteria involving, 684 Yield limits, 127-128
interfaces and, 771-775 in anisotropy, 155-164
mechanical analysis of, 695 in beams, plates, and shells, 187-194
and nonviscous interface, 773 distortional model of, 167-174
physical models of, 787-791 generalized criterion for, 175-186
scale of analysis for, 677-678 in isotropy, 129-136
thermodynamic analysis of, 768-775 in planar orthotropy, 162-163
and viscous interface, 773 Yield loci, 137-138
Wear cards, 684 calculation of, 139-143
Weibull model rounding of, 148-150
of brittle failure, 559-563 Yield stress, defined, 197
parameters for, 563-564 Yield surface, 224
uses of, 564 Young's modulus, 11, 71
Weibull statistical theory of size effect, 33, 35,
38-40
nonlocal statistical generalization of, 59-60
Weight coefficients method, 23 Z
Welding, phase transformation aspect of, 894 Z3CNG17-12 SPH, material parameters for,
Wilshaw-Rau-Tetelman model, 573-574 366
WLF empiric law, 111 Ziegler type assumption, 241
W6hler curve, 457, 469 Ziegler's rule, 380
Wood, scale of observation for, 5 Zircaloy, hydrided
Workhardening, 129-130 ductile rupture of, 591,592
yield stress and, 135, 188 material parameters of, 595
Workhardening/softening function, 830 Zirconium, hydrogen transport parameters for,
Wrought iron, tension/compression ratios in, 872
184 Zirconium-Nb alloy, material parameters of,
355
Zr702, material parameters for, 316
Zr02
X material parameters of, 791
X2080-SiC-15p-T4, material parameters of, Weibull parameters for, 563
631 Zy4, material parameters for, 316
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