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Certificate: Head of Department Supervisor Name
Certificate: Head of Department Supervisor Name
SCREW JACK USING PRO-E” submitted by Amit, Amit Raj Yadav, Devender
Head of department
Supervisor name
1
MR.YATIN KUMAR SINGH
ACKNOWLEDGEMENT
SINGH” for his invaluable help, support and guidance. Without his help we
would not have been able to complete our project.
Last but not least, we would like to thanks all the faculty members, specially
“PROF.B.B.MALHOTRA”& “PROF. B.D. ARORA” associated with the design that
not only provided us with the means to complete our project, but also guided
us and made us understand the practical aspects/implication of things
AMIT
AMIT RAJ
YADAV
DEVEN
DER KUMAR
SHER SINGH
2
ABSTRACT
Proper size, strength and stability are essential requirements for the design
of the screw jack from safety consideration
3
CONTENTS
1. INTRODUCTION……………………………………………………………
…..5
2. COMPONENTS………………………………………………………………
….6
3. BILL OF
MATERIAL……………………………………………………………..8
4. DESIGN&
CALCULATION……………………………………………………..9
5. DESIGN IN PRO-
E……………………………………………………………..19
6. IMPROVEMENTS…………………………………………………………….
..36
7. FUTURE
SCOPE……………………………………………………………….37
8. BIBLIOGRAPHY..
……………………………………………………………...40
4
INTRODUCTION
Proper size, strength and stability are essential requirements for the design
of the screw jack from safety consideration
5
COMPONENTS
1. SCREW PART
6
2. NUT PART
3. CUP PART
4 .FRAME PART
7
5. HANDLE PART
BILL OF MATERIAL
SR.NO COMPONEN QUANTITY MATERIAL
. T
1 FRAME 1 GREY CAST IRON FG200 (IS:210-
1993)
2 SCREW 1 STEEL30C8(IS:1570-1978)
3 NUT 1 PHOSPHOR BRONZE GRADE-
1(IS:28-1975)
4 HANDLE 1 STEEL30C8(IS:1570-1978)
5 CUP 1 GREY CAST IRON FG200 (IS:210-
1993)
8
6 SET SCREW 1 COMMERCIAL STEEL
7 WASHER 1 COMMERCIAL STEEL
9
DESGN & CALCULATION
H =850 mm; et = ec = 200 MPa = 200 N/mm2; e = 120 MPa = 120N/mm 2 ; et nut =20
MPa =20N/mm2; ec nut =30 MPa =30N/mm2 ; e nut =15 MPa = 15N/mm2 ; b =18 N/mm2
The various parts of the screw jack is shown in figure & design procedure is given below:
10
Since the screw is under compression, therefore the load (W),
For square threads normal series, the following dimensions are selected from PSG DATA BOOK
Core dia. = dc = 21 mm
Pitch of threads p= 5 mm
=tan = 0.14
11
Now compressive stress due to axial load,
12
Since the maximum stresses are within limits, therefore design of screwed spindle is safe.
t = Thickness of screw
Assume that load is distributed uniformly over the cross section area of nut.
13
We know that shear stress in the screw,
Since these stresses are within permissible limits, therefore design for the nut is safe.
D1 = 67 mm
14
Considering the shearing of the collar of the nut, We have
Now let us find out the torque required (T2) to overcome friction at the top of the screw.
15
Total torque to which handle is subjected,
Assuming that a force of 200N is applied by a person intermittently, therefore length of handle
required
Allowing some length for gripping, we shell take the length of handle as 950mm.
A little consideration will show that an excessive force applied at the end of the lever cause bending.
Considering bending effect, the maximum bending moment on the handle,
Assuming that material of the handle is same as that of screw, therefore taking bending stress
16
We know that bending moment (M),
H =2D=2 13=26mm
=200+80/2=240mm
When screw reaches the maximum lift, it can be regarded as a strut whose lower end is fixed and the
load end is free, we know that critical load,
17
Since critical load is more than the load at which screw is designed (I.e. 40 103N), therefore there is
no chance of screw to buckle.
4. Design of body
D5 =.82 D2 =67 mm
t3 = 0.25d0 = 6 mm
D6 = 0.9 D2 = 74 mm
D7 = 1.5 D6 = 110mm
Let us now find out the efficiency of the screw jack .we know that the torque req. to rotate the screw
with no friction,
18
19
DESIGNING IN PRO-E
COMMAND USED
1. SKETCH
20
2. EXTRUDE
3. BLEND
COMMAND USED
1. EXTRUDE
2. HELICAL SWEEP
3. REMOVE MATERIAL
21
COMMAND USED
1 .SKETCH
2. CIRCLE
3. EXTRUDE
22
COMMAND USED
1. SKETCH
2. EXTRUDE
3. HELICAL SWEEP
23
COMMAND USED
1. SKETCH
2. RECTANGLE
3. EXTRUDE
4. CYLINDER
5. REMOVE MATERIAL
24
COMMAND USED
1 .ASSEMBLY
25
COMMAND USED
1. OPEN FRAME PART
2. USE DEFAULT CONSTRAINT
3. ENTER
26
COMMAND USED
1. OPEN NUT PART
27
COMMAND USED
1 .OPEN HANDLE PART
3. FIX CONSTRAINT
28
COMMAND USED
1. OPEN SCREW PART
29
COMMAND USED
1. OPEN CUP PART
3. FIX CONSTRAINT
30
31
MECHANISM USED FOR RUN MODEL
1. ROTATIONAL
2. TRANSLATION
32
3. USE SERVO MOTOR CONNECTION IN NUT PART FOR
ROTATION
33
5. GIVE THE VALUE OF VELOCITY TO FIRST SERVO MOTOR
34
8. AT LAST DEFINE END TIME AND RUN ANALYSIS
35
IMPROVEMENT
The differential screw jack can be improved in comparison of a simple screw
jack.
So in this case
36
FUTURE SCOPES
The S-Series Screw Jacks
Power Jacks high performance "S-Series" screw jacks are a range of metric screw jacks with a
cubic shaped gearbox designed to have a higher duty cycle and improved mounting flexibility
over conventional single-face worm gear screw jacks. The higher duty rating has been attained
by optimizing the design of the screw jacks worm gearbox for a higher thermal efficiency. In
general, tests showed that the "S-Series" screw jacks had a 50% higher duty cycle than
conventional worm gear screw jacks, for a given lead screw type
37
The Muli 0 worm gear screw jack extends Thomson's Muli series and is designed specifically to
save space where it’s Muli and Jumbo 1-5 ranges cannot be used. Despite its comparatively
small housing dimensions of 60x50x50mm (L x W x H), the Muli 0 delivers a lifting force of 2.5kN
that enables its tried-and-tested Muli technology - a proven, robust precision worm-gear and
lead screw technology - to be used in more space-critical or complex multi-axis systems.
Muli worm gear screw jacks are suitable for a very broad range of applications where the lifting,
lowering, tilting or rotating of loads is required. They provide particularly high lifting forces and
adjustment speeds with a proven track record for reliability and low maintenance costs. The
Muli 0 is available in both axially shifting (optionally torsionally rigid) screw, and rotating screw
models. The screw itself can be specified with a cost-effective trapezoidal thread or with high-
precision ball screws and preloaded low-backlash options that cater for a broad spectrum of
applications
38
Thomson's worm gear screw jacks MULI® and JUMBO® set new engineering
standards for precision and reliability. Designed with state-of-the-art CAD and CAE
systems and adhering to stringent manufacturing requirements, these jacks meet all
the necessary safety, cost-efficiency, and durability mandates of your application.
Large projects can be realized at short notice thanks to the use of preassembled
modules. These modules can be customized to your application's specifications. Above
all, the heart of every MULI® and JUMBO® screw jack is a precision trapezoidal or ball
screw drive of superb quality from Thomson's own screw production. In general, there
are two worm gear screw jack
39
BIBLIOGRAPHY
3. PRO-E-4
40