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Project:

Service Life Extension


Document Number
„ECOM‟ Platform
ECHO-C-CAL-0001
STC # 0759
WO # 119

Validation
Author‟s Org. 2 Years
PT DWE-ENGINEERING Expired Date
January 2016

STRUCTURAL RE-ANALYSIS ‘ECOM’ PLATFORM


SERVICE LIFE EXTENSION

Approval Sheet
Name Title Date Signature
Ade Kismantoro Facility Integrity Manager
Karyadi Junaedi Senior Structural Integrity Engineer
Eko Andi Rahman Structural Engineer

Revision Status
Rev. Date By Chk App Issued Purpose Owner Signature
A 2 August 2013 SGT MA SUT Issued For Review
0 30 January 2014 SGT/FPD CRM ARK Issued For Approval
PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

REVIEW AND ENDORSEMENT RECORDS


This document has been reviewed and endorsed by :

Name Title Date Signature

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

REVISION LOG REGISTER


Revisions had been performed on following pages:

Page Date Revision PT PHE ONWJ Reviewer

Add Figure 2.4.1 Maximum Member Stress Unity Check


13 30 January 2014
Position for Inplace Analysis at Cellar Deck T.O.S El. (+) 24‟-0”

14 30 January 2014 Add Figure 2.4.3 Maximum Joint Punching Shear Position

Add Figure 2.4.4 Minimum Fatigue Life Location Joint 303 for
15 30 January 2014
Fatigue Life Less than 59 year
Add Figure 2.4.5 Minimum Fatigue Life Location Joint 307 for
16 30 January 2014
Fatigue Life Less than 59 year
Add Figure 2.4.6 Minimum Fatigue Life Location Joint 301 for
17 30 January 2014
Fatigue Life Less than 59 year
Add Figure 2.4.7 Minimum Fatigue Life Location Joint 305 for
18 30 January 2014
Fatigue Life Less than 59 year

23 30 January 2014 Add Figure 3.5.1 Ultimate Pile Capacity Curves

Add Strength Level PGA on Section 3.6.2 Peak Ground


24 30 January 2014
Acceleration
Revise Table 3.7.1 Combine Number of Wave Occurrences
25 30 January 2014
(Occurrence in 10 Years)

26 30 January 2014 Revise Section 3.7.3 Service Life

Revise Figure 6.3.1 Flowchart for inplace of ECOM Service


37 30 January 2014
Life Extension

38 30 January 2014 Revise Table 6.4.1 Basic Load Case

Revise Table 6.6.1 Load Combination 1 Year Operating


39 30 January 2014
Condition
Add Figure 6.7.1 Maximum Member Stress Unity Check
45 30 January 2014
Position for Inplace analysis at Cellar Deck T.O.S El. (+) 24‟-0”
Add Figure 6.7.2 Maximum Joint Punching Shear Position for
46 30 January 2014
Inplace Analysis
Revise Table 6.7.9 Lateral Deflection Check 1-Year Operation
48 30 January 2014
Condition
Add Figure 6.7.3 Lateral Position and Table 6.7.10 Lateral
49 30 January 2014
Deflection Check 100-Years Storm Condition
Add Table 7.4.1 Summary Dynamic Property Result Under
55 30 January 2014
SLE Seismic Condition
Add Table 7.4.3 Convergence Check of Base Shear (Strength
56 30 January 2014
Level Earthquake)
Add Table 7.4.5 Maximum Member Stress UC under Seismic
57 30 January 2014
SLE Condition
Add Figure 7.4.1 Maximum Member Stress Unity Check
58 30 January 2014
Position for Seismic analysis at Cellar Deck T.O.S El.(+) 24‟-0”
Add Table 7.4.9 Joint Punching Shear Stress Unity Check SLE
59 30 January 2014
Condition
Add Table 7.4.11 Pilehead displacement and rotation for SLE
60 30 January 2014 and Add Figure 7.4.2 Maximum Joint Punching Shear Position
for Seismic Analysis
Add SLE Condition on Table 7.4.13 Pile Ultimate Capacity and
61 30 January 2014
FoS

62 30 January 2014 Revise Table 8.2.1 Fatigue Life Safety Factor Summary

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

TABLE OF CONTENTS

REVIEW AND ENDORSEMENT RECORDS ........................................................................................................... 1

REVISION LOG REGISTER .................................................................................................................................... 2

TABLE OF CONTENTS ........................................................................................................................................... 3

1. INTRODUCTION ........................................................................................................................................... 5

1.1 Background ........................................................................................................................................ 5


1.2 Scope of Works .................................................................................................................................. 5
1.3 Abbreviation ........................................................................................................................................ 5
1.4 Platform Description ........................................................................................................................... 5

2. EXECUTIVE SUMMARY ............................................................................................................................. 10

2.1 The weight of Platform ...................................................................................................................... 10


2.2 In-place Analysis............................................................................................................................... 11
2.3 Seismic Analysis ............................................................................................................................... 11
2.4 Fatigue Analysis ............................................................................................................................... 12

3. DESIGN CRITERIA ..................................................................................................................................... 19

3.1 General ............................................................................................................................................. 19


3.2 Design Codes and Standards ........................................................................................................... 19
3.3 Specifications ................................................................................................................................... 19
3.4 Environmental Data .......................................................................................................................... 19
3.5 Soil Data ........................................................................................................................................... 22
3.6 Seismic Data .................................................................................................................................... 24
3.7 Fatigue Data ..................................................................................................................................... 25
3.8 Underwater Platform Inspection and Maintenance Report ............................................................... 26
3.9 Materials ........................................................................................................................................... 27

4. STRUCTURAL MODELING ........................................................................................................................ 28

4.1 General ............................................................................................................................................. 28


4.2 Description of The Model .................................................................................................................. 28
4.3 Appurtenances ................................................................................................................................. 28

5. LOADING CALCULATION .......................................................................................................................... 30

5.1 Structural Dead Loads ...................................................................................................................... 30


5.2 Appurtenance Loads......................................................................................................................... 30
5.3 Non-Generated Dead Loads (NGDL) ............................................................................................... 30
5.4 Live Loads ........................................................................................................................................ 33
5.5 Environmental Loads ........................................................................................................................ 33

6. IN-PLACE ANALYSIS ................................................................................................................................. 35

6.1 General ............................................................................................................................................. 35


6.2 Soil Pile Non-Linear Analysis ............................................................................................................ 35
6.3 Methods of Analysis.......................................................................................................................... 36
6.4 Basic Load Cases ............................................................................................................................. 38
6.5 Load Factor Contingency.................................................................................................................. 39
6.6 Load Combinations ........................................................................................................................... 39
6.7 Results .............................................................................................................................................. 41

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

7. SEISMIC ANALYSIS ................................................................................................................................... 50

7.1 General ............................................................................................................................................. 50


7.2 Methods of Analysis.......................................................................................................................... 50
7.3 Load Cases ...................................................................................................................................... 53
7.4 Results of Seismic Analysis .............................................................................................................. 55

8. FATIGUE ANALYSIS .................................................................................................................................. 62

8.1 General ............................................................................................................................................. 62


8.2 Fatigue Life ....................................................................................................................................... 62
8.3 Wave Heights and Wave Periods ..................................................................................................... 62
8.4 Wave Direction ................................................................................................................................. 64
8.5 Methods of Analysis.......................................................................................................................... 64
8.6 Stress Concentration Factors (SCF‟s) .............................................................................................. 66
8.7 S-N Curves ....................................................................................................................................... 66
8.8 Results .............................................................................................................................................. 66

9. REFERENCES ............................................................................................................................................ 71

10. ATTACHMENTS ......................................................................................................................................... 72

10.1 Structural Geometry.......................................................................................................................... 72


10.2 Basic Load ........................................................................................................................................ 72
10.3 SACS Input of Finite Element Model ................................................................................................ 72
10.4 Selected SACS Output of Inplace Analysis ...................................................................................... 72
10.5 Selected SACS Output of Seismic Analysis ..................................................................................... 72
10.6 Selected SACS Output of Fatigue Analysis ...................................................................................... 72
10.7 Miscellaneous Calculation ................................................................................................................ 73
10.8 Selected Inspection Report ............................................................................................................... 73
10.9 Selected Drawing Reference ............................................................................................................ 73
10.10 Client Comments .............................................................................................................................. 73

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

1. INTRODUCTION

1.1 Background
PHE ONWJ has requested PT Depriwangga Engineering, to perform necessary analyses to investigate
the structural integrity of the „ECOM‟. The analyses were performed for Service Life Extension of the
platform as required to continue further operation and maintain MIGAS SKKP for additional years of
service life.

This report provides descriptions of the structural analyses performed and draw conclusions about the
serviceability and safety of the platform. In-place, seismic, and fatigue analyses.

1.2 Scope of Works


Based on available data and documents provided by PHE ONWJ, there are structural design report, by
Atlantic Richfield Indonesia, Inc. on August 1998 [Ref. 3], the latest „ECOM‟ Platform Structural Design
Report, and “E Compressor Underwater Platform Inspection Report” by Subsea IMR Campaign 2010 [Ref.
6].

The analyses shall include in-place analysis, seismic analysis, foundation analysis, and fatigue for the
continued operation of the structure in accordance with requirements of the current API RP 2A – WSD 21st
Edition, Errata and Supplement 3, 2007 [Ref. 1].

1.3 Abbreviation
- AISC American Institute of Steel Construction
- API American Petroleum Institute
- ASD Allowable Stress Design
- ASTM American Standard Testing and Material
- AWS American Welding Society
- OD Outer Diameter
- PHE ONWJ Pertamina Hulu Energi Offshore North West Java
- THK Thickness
- T.O.S Top of Steel
- WSD Working Stress Design

1.4 Platform Description


The „ECOM‟ Platform was installed on1975 and located in the Ardjuna Field, Offshore North West Java,
Java Sea Indonesia. The following coordinates:

- Latitude : 05o 54‟ 44.00” South

- Longitude : 107o 55‟ 31.00” East

The platform consist of two main directional grid lines as follows. Rows are designated as “A” and “B” in
the longitudinal direction and as “1” and “2” in the transverse direction. Platform North is parallel to rows
“A” and “B” that is 45 degrees East of True North.

The deck structure is an open rigid frame, formed by 36 inches OD legs. The jacket structure is a 4 (four)
legged steel template type structure, with 40 (fourty) inch OD legs. The jacket has one vertical face

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

adjacent to the wellhead end, while the other three faces are baterred at 1 : 8, with the working point at
elevation (+) 15‟-0”.

The jacket is supported by 36-inch OD ungrouted piles driven through the jacket legs to the required
design penetration. The piles penetration below mudline are approximately 140 ft.

All structural steel used conforms to ASTM Grade A-36 ( plate ) with minimum yield stress Fy of 36 Ksi
and ASTM-53 or API 5L Grade B ( tubular ) with minimum yield stress Fy of 35 Ksi, except all pipes shall
be from ASTM A-36 minimum yield stress Fy of 36 Ksi.

The main elevations are :

 Mudline : El (-) 145‟- 0"

 Boat Landing : El (+) 7' - 0"

 Jacket Walkway : El (+) 10' - 0"

 Main Deck : T.O.S. El (+) 40' - 3.0"

 Cellar Deck : T.O.S. El (+) 29' - 0.0"

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

45.00 PN
TN
Main Deck T.O.S. Elv. (+) 40.25
ft

Cellar Deck T.O.S. Elv. (+) 24.00


ft

Jacket Walkway Elv. (+) 10.00 ft


Horizontal Framing Elv. (+) 10.00 ft
Boat Landing Elv. (+) 7.00 ft

Horizontal Framing Elv. (-) 36.00 ft

Horizontal Framing Elv. (-) 87.00 ft

Mudline Framing Elv (-) 145.00 ft

Figure 1.4.1 ECOM Platform

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

A1 B1 B2 A2

Left Side View Right Side View

Figure 1.4.2 Sketches of Front view & Back view, ECOM Platform

B2 A2 A1
B1

Front Side View Back Side View

Figure 1.4.3 Sketches of side view, ECOM Platform

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

45.00 PN
6‟-3/5” Riser
12‟-3/4” Riser TN
6‟-3/5” Riser
6‟-3/5” Riser
1 16‟- 0” Riser 2
6‟-3/5” Riser 6‟-3/5” Riser

12‟-3/4” Riser
16‟-0” Riser

6‟-3/5” Riser

16‟-0” Riser
16‟-0” Riser
24‟-0” Riser
6‟-3/5” Riser

30‟-0” Riser

Figure 1.4.4 Appurtenances configuration 20‟-0” Riser

24‟-0” Riser 24‟-0” Riser Boatlanding


24‟-0” Riser 24‟-0” Riser

Figure 1.4.4 The Appurtenances of ECOM Platform

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

2. EXECUTIVE SUMMARY
This section summarizes and concludes the results of structural analysis performed for the „ECOM‟
Service Life Extension.

2.1 The weight of Platform


The weight of ECOM platform, as modelled in SACS is shown in Table 2.1.1.

Table 2.1.1 – Basic Load Case for Structural Analysis

Load Basic Load (kips)


Cond. Description Current Analysis
(Loadcn) 1-Year Operating 100-Years Storm
1 Dead Load (include buoyancy) 998.943 998.469
2 Appurtenance Load 44.090 44.090
3 Bulk Load On Main Deck 46.098 46.098
4 Bulk Load On Cellar Deck 137.265 137.265
5 Equipment Load On Main Deck 1905.182 1905.182
6 Equipment Load On Cellar Deck 173.666 173.666
7 Piping Load On Main Deck 98.896 98.896
8 Piping Load On Cellar Deck 163.013 163.013
9 Live Load On Main Deck 90.108 90.108
10 Live Load On Cellar Deck 196.445 196.445
11 Bridge Vertical Load 41.800 41.800
22 Deaerator Load 80.000 80.000

Total Weight 3975.506 3975.032

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

2.2 In-place Analysis


Member Stresses

The analysis input has been updated as per modification until latest requalification on 1998. Based on
Doc. No. ECOM-C-CAL-001 E Compression Platform Structural Design Report [Ref. 3], there is some
modification on member. The modification member has been included on this analysis.

The members are checked against the combined axial and bending forces for AISC / API Interaction
ratios. Based on analysis result of design criteria, it is found that the structure stresses are well within
allowable limit.

The detail output is presented on section 6.7.3. The maximum member stress ratio is 0.926 on Cellar
Deck Framing for Operating Condition and 0.750 on Cellar Deck Framing for Storm Condition.

Joint Punching shear check

All Joint Punching Shear Stresses for all the conditions analyzed satisfy the requirements of API RP 2A
WSD [Ref. 1]. The maximum Joint Punching Shear ratio is 0.368 for Operating Condition and 0.456 for
Storm Condition both at elevation (-) 36.00 ft.

Piles

The pile analysis was shown that minimum factor of safety for 1 year operating is 1.68 and factor of safety
for 100 years storm is 1.37. The factor of safety is less than required on API RP 2A WSD [Ref. 1]. The
factor of safety is considered acceptable and this is adopted from E-Compession Structural Design report
1998. The Conclusion is subsidence of platform need to monitoring periodically in accordance with
inspection program.

2.3 Seismic Analysis


Member Stresses

The members are checked against the combined axial and bending forces for AISC and API Interaction
ratios respectively. Based on analysis results, it is found that the structure stresses are well within
allowable limit. The maximum member stress ratio is 0.568 on Cellar Deck Framing for Strength Level
Earthquake (SLE) and 0.881 on Cellar Deck Framing for Ductile Level Earhquake (DLE). The detail output
is presented on section 7.4.3.

Joint Punching shear check

All Joint Punching Shear Stresses for all the conditions analyzed satisfy the requirements of API RP 2A
WSD [Ref. 1]. The maximum Joint Punching Shear ratio is 0.344 on Cellar Deck Framing for Strength
Level Earthquake (SLE) and 0.582 on Cellar Deck Framing for Ductile Level Earthquake both at elevation
(-) 36.00 ft. The detail output is presented on section 7.4.4.

Single Pile Analysis

All Pile Stresses satisfy the criteria of API RP 2A WSD [Ref. 1]. The Pile Axial Capacity, Axial Load, and
minimum factor of safety is 1.0. The minimum factor of safety in Pile Soil Interaction Analysis is 1.55 for
SLE condition and 1.15 for DLE condition. The detail result is presented on Section 7.4.5.

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

2.4 Fatigue Analysis


ECOM Underwater Platform Inspection Report [Ref. 6] has significant reducing of thickness member. The
analysis was also provided corrosion allowance base on PHE spec [Ref. 7]

The fatigue analysis result is indicating that the jacket substructure is not adequate during operating
conditions for a service life of the next 20 years until 2034. Initially fatigue lives are evaluated using API
Welded Joint Standard (WJT) curve will be applied as S-N curve to meet the minimum service life of 59
years for SF = 2.

Joint 303

Joint 303 has been indicating on previous report [Ref. 3] that the fatigue life is less than service life
required. Regarding this investigation, the underwater inspection is providing mitigating and the result of
underwater inspection is presented on 3.8.2. The report is presented that the condition of joint 303 is good
and no crack.

The regular under water inspection is still required for this joint.

Joint 307, 301 & 305

The Fatigue life on this joint is presented on Table 8.9.1. The fatigue life is less than service life. The
regular inspection shall require getting actual condition of this joint.

For the detail information structural plot of Maximum Member Stress, Joint Punching Shear check
maximum, and Minimum Fatigue Life location are shown on Figure 2.4.1 up to Figure 2.4.7.

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Platform North
True North
O
45

Member : 2545-2325
Group : CD2
Operating UC: 1.107
Revised Operating UC: 0.926

Storm UC: 0.750

Figure 2.4.1 Maximum Member Stress Unity Check Position for Inplace analysis at Cellar Deck T.O.S
El. (+) 24‟-0”

Platform North
True North
O
45

Member : 2549- 791


Group : CD6
UC SLE Condition : 0.568
UC DLE Condition : 0.881

Figure 2.4.2 Maximum Member Stress Unity Check Position for Seismic analysis at Cellar Deck
T.O.S El. (+) 24‟-0”

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

True North

45
O Joint 403
Platform North Operating UC : 0.230
Storm UC: 0.184
SLE UC : 0.113
Storm UC: 0.184
Joint 303
Operating UC : 100.173
Revised Operating UC: 0.368

Storm UC: 100.428


Revised Storm UC: 0.456

SLE UC : 1.279
Joint 207
Revised SLE UC: 0.075
DLE UC : 0.582
DLE UC: 2.140
Revised DLE UC: 0.075

Joint 203
Operating UC : 0.214
Joint 201
Storm UC: 0.310
SLE UC : 0.344

Joint 103
Operating UC : 0.266
Storm UC: 0.380
SLE UC : 0.282
DLE UC: 0.472
0
1

2
B

Figure 2.4.3 Maximum Joint Punching Shear Position

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Figure 8.9.1 to Figure 8.9.5 below showed location of the Joint with Min Service Life from fatigue analysis :

TN
El (+) 10.00 ft
o
45 PN

Brace Member 303-1102


Chord Member 303-381
Service Life Brace = 292.54
Service Life Chord = 22.10
Inspection Schedule 2014
Brace Member 309-303
Chord Member 303-381 Brace Member 303-384
Service Life Brace = 11.74 Chord Member 303-381
Service Life Chord = 2.04 Service Life Brace = 0.32
Inspection Schedule 2014 Service Life Chord = 0.09
Inspection Schedule 2014

El (-) 36.00 ft
Brace Member 314-303 381
Chord Member 303-381
Service Life Brace = 0.79
Service Life Chord = 0.22
Inspection Schedule 2014 Join 303

Brace Member 207-303


Chord Member 281-303
Service Life Brace = 9.75
Brace Member 201-303 Service Life Chord = 1.46
Chord Member 281-303 Inspection Schedule 2014
Service Life Brace = 5.57
Service Life Chord = 0.99
Inspection Schedule 2014 El (-) 87.00 ft
0

A
281

B
2

Figure 2.4.4 Minimum Fatigue Life Location Joint 303 for Fatigue Life Less Than 59 year

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

TN
El (+) 10.00 ft
PN

Brace Member 388-307


Chord Member 307-1107 1107
Service Life Brace = 0.78
Service Life Chord = 0.22
Inspection Schedule 2014

Join 307 El (-) 36.00 ft

Brace Member 377-307


Chord Member 307-1107
Service Life Brace = 0.39
Service Life Chord = 0.11
Inspection Schedule 2014

El (-) 87.00 ft

0
A

B
2

Figure 2.4.5 Minimum Fatigue Life Location Joint 307 for Fatigue Life Less Than 59 year

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

TN El (+) 10.00 ft
PN

Brace Member 301-372 1107


Chord Member 301-1101
Service Life Brace = 1.67
Service Life Chord = 0.39
Inspection Schedule 2014

El (-) 36.00 ft
Brace Member 301-358
Chord Member 301-1101
Service Life Brace = 1.71
Join 301 Service Life Chord = 0.36
Inspection Schedule 2014

Brace Member 301-352


Chord Member 301-1101
Service Life Brace = 4.87
Service Life Chord = 1.22
Inspection Schedule 2014
El (-) 87.00 ft

0 A

B
2

Figure 2.4.6 Minimum Fatigue Life Location Joint 301 for Fatigue Life Less Than 59 year

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

TN
El (+) 10.00 ft
PN

Brace Member 305-374


Chord Member 305-383
Service Life Brace = 2.73
Brace Member 305-1106 Service Life Chord = 0.76
Chord Member 305-383 383 Inspection Schedule 2014
Service Life Brace = 367.98
Service Life Chord = 28.80
Inspection Schedule 2014

Join 305
El (-) 36.00 ft
Brace Member 372-305
Chord Member 305-383 Brace Member 305-309
Service Life Brace = 4.66 Chord Member 305-383
Service Life Chord = 1.46 Service Life Brace = 63.42
Service Life Chord = 6.98
Inspection Schedule 2014
Inspection Schedule 2014

Brace Member 207-305


Chord Member 205-305
Service Life Brace = 8.47
Brace Member 201-305
Service Life Chord = 1.38
0 Chord Member 205-305
Service Life Brace = 8.15 Inspection Schedule 2014
205
Service Life Chord = 1.40
Inspection Schedule 2014 El (-) 87.00 ft

B
2

Figure 2.4.7 Minimum Fatigue Life Location Joint 305 for Fatigue Life Less Than 59 year

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

3. DESIGN CRITERIA

3.1 General
The Design Criteria is adapted from ECOM Platform Structural Design Drawing by PT FLUOR OCEAN
SERVICES, July 1975 [Ref. 4] combine with ECOM Platform Structural Design Report by PT Atlantic
Richfield Indonesia, August 1998 [Ref. 3].
Based on API RP 2A WSD Section 17.1 [Ref. 1], “This section is applicable only for the assessment of
platforms which were designed in accordance with the provisions in the 20th and earlier editions and for
platforms designed prior to the first edition of this publication.”

3.2 Design Codes and Standards


The following codes and standards shall be used to design:
- API RP2A American Petroleum Institute, “Recommended Practice for Planning, Designing
and Constructing Fixed Offshore Platforms – Working Stress Design”, API RP 2A
– WSD, 21st Edition, Errata and Supplement 3 October 2007.
- AISC, ASD American Institute of Steel Construction (AISC), “Manual of Steel Construction,
Allowable Stress Design”, 14th Edition 2010.
- AWS D1.1.90 American Welding Society (AWS-D1.1.98), “Structural Welding Codes – Steel”.

3.3 Specifications
The following Specifications shall be followed to design:
- PHEONWJ-S-SPE-0101 Specification for Structural Steel and Miscellaneous Metal.
- PHEONWJ-S-SPE-0102 Specification for Structural Welding.
- PHEONWJ-S-SPE-0109 Specification for Design and As-Built Drawings.

3.4 Environmental Data


3.4.1 General
The Environmental Data for in-place adapted from design criteria on ECOM Platform Structural Design
Report by PT Atlantic Richfield Indonesia, August 1998 [Ref. 3].

3.4.2 Water Depth and Tide

The Mean Sea Level (MSL) water depth as stated on the previous design report is 145.0 ft. The water
depths used in for the in-place and fatigue analysis are taken as follows:

Table 3.4.1 – The Water Depth Used in the In-Place Analysis

RETURN PERIODS
DESCRIPTION
1-YEAR 100-YEARS
Highest Astronomical Tide (HAT) 3.8 ft 3.8 ft
Storm Tide 0.30 ft 0.50 ft
Max. Water Depth taken (MSL + ½ HAT + Storm Tide) 147.2 ft 147.4 ft

The Water Depth of 147.4 ft (MSL) has been used in the Seismic Analyses. Sea water density used in
analysis is 64.2 lb/ft3.

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

3.4.3 Wind

Winds for the in-place analysis are taken as follows:

Table 3.4.2 – The Wind Velocities Used in the In-Place Analysis

Description 1-year Return Periods 100-year Return Periods


1 Hour Wind 38.0 Mph 63.0 Mph

3.4.4 Wave Criteria for In-place Analysis

The 1 Year and 100 Year Wave Characteristics used in the Inplace Analysis are as follows:

Table 3.4.3 – Wave Criteria

Description 1-year Return Periods 100-year Return Periods


Height of Maximum Wave 16.40 ft. 27.3 ft.
Period of Maximum Wave 7.0 sec. 9.3 sec.

3.4.5 Wave Kinematics Factor

The API RP 2A WSD [Ref. 1] section 2.3.1.b (3) allows the use of a Wave Kinematics Factor in the range
of 0.85 – 0.95 for tropical storms, applied to the horizontal velocities and accelerations from two –
dimensional regular wave.

A factor of 0.95 is used for the in-place analysis 1 year operational condition and 0.90 for 100-year storm
condition. For Fatigue Analysis, this factor is taken as 1.0.

3.4.6 Current Profile

The following table gives the basic current profile for the In-place Analysis:

Table 3.4.4 – Current Profile

Percent of Current Speed (ft/sec.)


Depth From Mudline
(%) 1 – year operating 100 – years storm

0 0.80 0.90
10 1.20 1.50
20 1.40 1.80
30 1.50 2.00
40 1.70 2.20
50 1.80 2.40
60 2.00 2.60
70 2.10 2.80
80 2.30 3.10
90 2.40 3.30
100 2.60 3.60

3.4.7 Current Blockage Factor

A current blockage factor is applied in accordance with API RP 2A WSD [Ref. 1], section 2.3.1.b (4).
Current blockage factors for a four leg platform are as follows:

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Table 3.4.5 – Current Blockage Factor

Heading Factors

End On 0.80
Diagonal 0.85
Broadside 0.80

3.4.8 Marine Growth Profile


Thickness of marine growth, from mudline to MSL was taken from latest Underwater Platform Inspection
Report 2010 [Ref. 6]. Dry density of marine growth assumed 77 lb/ft3. Next table is shown thickness of
marine growth which adopted for structure model,

Table 3.4.6 – Marine Growth Profile

Distance from Mudline (ft) Thickness (inch)

0 - 4.92 0.51
4.92 - 9.84 2.36
9.84 – 14.76 1.5
14.76 – 19.68 1.77
19.68 – 24.6 3.15
24.6 – 39.97 3.15
39.37 - 52.5 3.46
52.5 – 68.9 3.66
68.9 – 82.02 1.38
82.02 - 98.42 1.29
98.42 – 111.55 0.9
111.55 - 127.95 0.39
127.95 - 142.72 0.51

3.4.9 Hydrodynamic Coefficients

The following Drag Coefficients (Cd) and Inertia Coefficients (Cm) values are applied in accordance with
API RP 2A WSD [Ref. 1]:
Table 3.4.7 – Hydrodynamic Coefficient used in the Analysis

Member Description Cd Cm
Smooth Cylinder 0.65 1.6
Rough Cylinder 1.05 1.2

For fatigue Analysis Cd & Cm are taken as table below:


Table 3.4.8 – Hydrodynamic Coefficient used in the Analysis

Member Description Cd Cm
Smooth Cylinder 0.7 2
Rough Cylinder 0.7 2

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3.4.10 Corrosion Allowance

No corrosion allowance is considered in previous analysis report [Ref. 3] as per previous wall thickness
measurement .

Now in 2014, refer to “ECOM Underwater Platform Inspection and Maintenance and Report 2010” in 2010
[Ref. 6], results demonstrate (Table 3.8.1, section 3.8) there was no corrosion has been below MSL. The
worst condition, has applied on current model analysis. The UWPI 2010 [Ref. 6] give information about the
actual corrosion is greater than PHE ONWJ Specification for Corrosion allowance of ¼”.

3.5 Soil Data


As is the case with the structural computer model a foundation model has been prepared utilising the
same soil data as used for previous analysis report [Ref. 3].
The soil data are refer from the “Soil and Foundation Investigation Report in ECOM location Ardjuna Field
Offshore Northwest Java, Java Sea Indonesia” by PT KOMARITIM.

Ultimate Pile Capacity Curves 36 inch pile diameters for ECOM platform reproduce in Figures 3.5.1

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Figure 3.5.1 Ultimate Pile Capacity Curves

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3.6 Seismic Data


3.6.1 General

The Seismic Data is taken from the report titled “ECOM Platform Structural Design Report” by PT Atlantic
Richfield Indonesia, August 1998 [Ref. 3].

3.6.2 Peak Ground Acceleration


0
The Peak Ground Acceleration (PGA) value and the Pseudo Velocity (PSV) Spectra are taken from the
report titled “Seismic Risk and Site Response Study, Ardjuna Field, Indonesia” prepared by Dames &
Moore .

This seismic analysis has been performed for Strength Level Earthquake and Ductility Level Earthquake.

Strength Level PGA - 0.160 g

Ductility Level PGA - 0.233 g

The directional factors are applied according to API RP 2A WSD [Ref. 1], as follows:
X - 1.00
Y - 1.00
Z - 0.50

3.6.3 Response Spectra


The Spectra for Strength Level and Ductility Level Seismic is used spectra Region A of Dames & Moore
report. The response spectra for Strength Level Earthquake and Ductility Level Earthquake are given in
Table 3.6.1.

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Table 3.6.1 – Response Spectra Region A for „ECOM‟ Platform

PSV (in/sec/g)
T (secs)
100-Years 800-Years

0.030 1.845 1.845

0.050 3.075 3.075

0.125 13.679 15.238

0.500 54.714 60.952

5.000 54.714 60.952

10.000 23.357 30.476

3.7 Fatigue Data


3.7.1 Number of Waves

The fatigue wave height categories and wave height periods together with the wave numbers for each
wave height category is contained in the Environmental Report from Wave Data for Deterministic Fatigue
Analysis based on Platform Structural Design Report by PT Atlantic Richfield Indonesia, August 1998
[Ref. 3]. In this analysis, the eight directional distributions have been considered in the deterministic
fatigue analysis. The wave height distribution data is presented in Table 3.7.1
0
Table 3.7.1 – Combined Number of Wave Occurrences (Occurrence in 10 Years)

Wave
Periode
Height N NE E SE S SW W NW
(s)
(ft)

2 4.6 6,714,000 8,996,200 19,296,200 8,083,600 1,825,300 1.564.600 9,713,300 8,996,200


6 6.4 229,880 308,050 660,750 276,740 63,640 54.490 332,600 308,050
10 6.8 7,752 10,390 22,270 9,336 1,060 910 11,212 10,390
14 7.2 260 348 754 314 375 348
18 7.5 8 11 25 10 13 11
22 7.8 1 1 1
TOTAL 6,952,500 9,315,000 19,980,000 8,370,000 1,890,000 1,620,000 10,057,500 9,315,000

3.7.2 Safety Factor

Based on API RP 2A WSD [Ref. 1] Section 15.2.1, Equation 15.2.1-1 the design fatigue life, L, for Reused
Platform is shown below;

L = SF1 L1 + SF2 L2
Where,

L1 = Initial in service periods, years.

L2 = Planned service life at new location, years


SF1 = 2.0 for minimum requirements of API RP 2A WSD [Ref. 1] Section 15.2.3 If the weld
in a tubular connection is 100% NDE inspection in accordance with requirements of
API RP 2A [Ref. 1] 15.2.3 and is upgraded if defects are found, SF1 may be between
zero and 2.0 selected on a rational basis
SF2 = 2.0

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3.7.3 Service Life

0 The "ECOM PLATFORM” was originally designed for 20 years ( install on 1975 ) and it is intended to
extend the Service Life for an additional 20 years ( on 1994), and now prepare for second requalification
to extend the Service Life (2033).

3.8 Underwater Platform Inspection and Maintenance Report


There is Underwater Platform Inspection and Maintenance Report 2010 [Ref. 6]. The information of
platform condition has been incorporated on this analysis. The Result of UWPI shown on the table below:

3.8.1 Thickness Platform

Table 3.8.1 – Thickness Result From UWPI

Location (ft) Thick Soft (inch)

Leg A2 @ LAT 1.03

VDM 13-001 @ LAT 0.51

Leg A2 @ (-) 18.05 0.51

Leg A2 @ (-) 36.09 0.52

Leg A2 @ (-) 61.68 0.50

Leg A2 @ (-) 86.94 1.02

Leg A2@ (-) 114.83 0.50

Leg A2 @ (-) 145.01 0.51

3.8.2 Investigation Of Joint 303

Figure 3.8.1 Joint Inspection

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3.9 Materials
3.9.1 Steel Specification

Steel grades and yield strengths (unless noted otherwise on drawings) are taken as follows for the
analyses:
- All steel plates, shapes , bars & conductor pipes ASTM A -36 Fy = 36 ksi
- All tubular API 5L Grade B Fy = 35 ksi

3.9.2 Allowable Stresses

Allowable stresses are those specified in API RP 2A WSD [Ref. 1] and are yield strength dependent. The
following increases in allowable stresses are permitted for the load conditions noted:

Table 3.9.1 – Allowable Stresses

Load Conditions Allowable Stresses Increased

In-place 1-year operating load combinations 1.000

In-place 100-year storm load combinations 1.333

Seismic load combinations 1.700

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4. STRUCTURAL MODELING

4.1 General
The computer model includes all primary and secondary members of the leg and deck, including boat
landing, and risers. Plots of the computer model are presented in Attachment 10.1, which indicate both the
joint numbering system and the member group codes. A summary of the member group properties is also
included.

The risers are modeled with connecting members, which allow only lateral transfer load.

For the in-place analysis, the foundations below mudline are modeled to their actual penetrations in the
SACS/PSI Analysis. Since the dynamic analysis in SACS Program use linear theory, non-linear
foundations must be represented with linearly equivalent system. The equivalent linear foundation must
be incorporated into the SACS model for the purpose of dynamic analysis.

A three dimensional space frame analysis has been performed for seismic and fatigue analyses. The
computer model is identical to the in-place model.

4.2 Description of The Model


The stiffness model comprises the main structural members of the superstructure and boatlanding. The
superstructure model is integrated with the riser model to provide the requisite risers top stiffness as well
as to transfer the topside loads accurately to the pile.

The platform foundation comprises of three main risers. Soil non-linearity has been considered by using
the load deflection data (P-Y, T-Z, and Q-Z) in line with soil investigation report. As this is a non-linear
analysis, PSI operates on combined load cases rather than basic load cases.

4.3 Appurtenances
All deck and leg appurtenances have been included in the structural computer model. The following
appurtenances are included in the analysis at location indicated in Attachment 10.1. Figure isometric view:
 1 – Boat landing
 7 – 6 3/5” dia. Risers
 2 – 12 3/4” dia. Risers
 4 – 16” dia. Risers
 1 – 20” dia. Riser
 2 – Barge bumpers
 4 – 24” dia. Caissons
 1 – 30” dia. Caisson

Model sketches of the appurtenances are included in Attachment 10.1, Figure isometric view.

The dead weight of these appurtenances are computer generated with loads being distributed as follows:
- Risers on jacket walkway and mudline
- Barge Bumper on jacket and jacket walkway
- Caisson on jacket jacket and jacket walkway

Other appurtenances dead weight which are not included in the model are hand calculated and applied as
point loads or member loads at the appropriate locations.

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To account for non-modeled elements which contribute to wave force, Cd and Cm value of the supporting
members are modified accordingly.

45.00 PN
6”-3/5” Riser
12”-3/4” Riser TN
6”-3/5” Riser
6”-3/5” Riser
1 16”- 0” Riser 2
6”-3/5” Riser 6”-3/5” Riser

12”-3/4” Riser
16”-0” Riser

6”-3/5” Riser

24”-0” Caison 16”-0” Riser


16”-0” Riser
6”-3/5” Riser

30”-0” Caison

Figure 4.3.1 Appurtenances configuration 20”-0” Riser

Boatlanding
24”-0” Caison 24”-0” Caison
24”-0” Caison 24”-0” Caison

Figure 4.3.1 Jacket Appurtenances

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5. LOADING CALCULATION
The structural design loading used in this analysis is adapted from the previous report “ECOM
PLATFORM.” The detail calculations of each loading with the applied loads are presented in the following
sections. The loading is considered in the analyses are broken down as follows:
- Structural Dead Loads
- Appurtenances Loads
- Topside Loads
- Environmental Loads

5.1 Structural Dead Loads


Dead Loads are defined as those permanent loads of primary and secondary Structural Steel including
Jacket, Piles, Deck Framings and Equipment Supports. The Dead Loads (including Buoyancy) are self-
generated by SACS Program automatically in the Computer Model.

Table 5.1.1 – Structural Dead Load

Load (kips)
Description
1-year Operating 100-years Storm
Dead Load 1737.773 1737.773
Buoyancy 738.830 739.304
Dead Load (include buoyancy) 998.943 998.469

5.2 Appurtenance Loads


Appurtenance loads are represents all non generated load without plate and secondary beam load.
Appurtenance Loads are divided as shown on table below,

Table 5.2.1 – Appurtenance Load

Load LoadCN Weight (kips)

Anode Load ANODE 6.118


Boatlanding Walkway load BOATWALK 2.400
Pile Centralizer load CENTRLZ 16.000
Jacket to Pile Coneection JACPILE 4.000
Jacket Walkway JACWALK 9.572
Mudmat load MUDMAT 6.000

Total Load 44.090

5.3 Non-Generated Dead Loads (NGDL)


5.3.1 Bulk Load On Main Deck

Bulk loads are adapted from the previous ECOM PLATFORM Report. The following loads have been
adopted for the Main Deck loading in this analysis.

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Table 5.3.1 – Bulk Load on Main Deck

Load LoadCN Weight (kips)


Bulk Load BULK-MD 43.597
Stairway load STAIRWAY 2.500

Total Load 46.097

5.3.2 Bulk Load On Cellar Deck

Bulk loads are adapted from the previous ECOM PLATFORM Report. The following loads have been
adopted for the Cellar Deck loading in this analysis.

Table 5.3.2 – Bulk Load on Cellarn Deck

Load LoadCN Weight (kips)


Bulk Load BULK-CD 125.264
Stairway load STAIRWAY 12.000

Total Load 46.097

5.3.3 Equipment Load on Main Deck

The equipment load defined as individual item load for Main Deck in this analysis, adapted from the
previous ECOM PLATFORM Report.

Table 5.3.3 – Equipment Loads On Main Deck

Load LoadCN Weight (kips)

Control load CONTROL 6.000


Pedestal and Access Load CRANEVL 22.000
Compressor Module A MODULEA 244.000
Compressor Module AB MODULEAB 568.000
Compressor Module BC MODULEBC 626.200
Compressor Module C MODULEC 302.200
Slug Catcher Load 1 SLUG-1 86.782
Slug Catcher Load 2 SLUG-2 50.000

Total Load 1905.182

5.3.4 Equipment Load on Main Deck

The equipment load defined as individual item load for Cellar Deck in this analysis, adapted from the
previous ECOM PLATFORM Report

Table 5.3.4 – Equipment Load On Cellar Deck

Load LoadCN Weight (kips)

Air Compressor Load AIR-COMP 8.600


Chemical Injection Load CHEM-INJ 42.336
Cooling Water Pump Load CW-PUMP 9.000
Feed Pump Load FEEDPUMP 8.820
Fire Water Pump Skid Load FW-PUMP 5.500
Hydrocyclone Load HCYCLONE 17.649
Injection Pump Load INJ-PUMP 17.630

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Load LoadCN Weight (kips)

Launcher Load LAUNCHER 6.615


Oil Sump Pump Load SUMPPUMP 12.996
Switch Gear building Load SWITCH 30.025
Transformer Load TRANSFM 6.498
Utility Building Load UTILITY 7.995

Total Load 173.665

5.3.5 Piping Load on Main Deck

Piping Loads are applied as uniform distributed of member load on Main deck, adopted from previous
report of ECOM PLATFORM.

Table 5.3.5 – Piping Load On Main Deck

Load LoadCN Weight (kips)

PIPE A PIPA-MD 37.460


PIPE B PIPB-MD 42.795
PIPE C PIPC-MD 14.640
PIPE E PIPE-MD 4.000

Live Load 98.896

5.3.6 Piping Load on Cellar Deck

Piping Loads are applied as uniform distributed of member load on Cellar deck, adopted from previous
report of ECOM PLATFORM.

Table 5.3.6 – Piping Load On Cellar Deck

Load LoadCN Weight (kips)

PIPE A PIPA-MD 49.967


PIPE B PIPB-MD 54.476
PIPE C PIPC-MD 43.969
PIPE D PIPD-MD 14.600

Live Load 163.013

5.3.7 Bridge Load

Bridge Loads are applied as uniform distributed of member load on deck, adopting from previous report of
ECOM platform with X-direction load is 0.422 kips and Y-direction load is 1.318 kips. The vertical Bridge
Loads for the Analysis arrived at the following table below:

Table 5.3.7 – Bridge Load

Load LoadCN Weight (kips)

Bridge Load Bridge-Z 41.8

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5.3.8 Daerator Load

Daerator Loads are applied as uniform distributed of member load on Cellar deck, adopting from previous
report of ECOM. The Daerator Loads for the Analysis arrived at the following table below:

Table 5.3.8 – Daerator Load

Load LoadCN Weight (kips)

Daerator Load DAERATO 80

5.4 Live Loads


5.4.1 Live Load on Main Deck

Live Loads are applied as uniform distributed of member load on main deck, adopting from previous report
of ECOM platform with maximum live load is 150 and minimum live load is 50 psf. The Total Live Loads
for the Analysis arrived at the following:

Table 5.4.1 – Live Load On Main Deck

Load LoadCN Weight (kips)

Live Load LIVE-MD 90.108

5.4.2 Live Load on Cellar Deck

Live Loads are applied as uniform distributed of member load on cellar deck, adopting from previous
report of ECOM platform with maximum live load is 150 psf and minimum live load is 50 psf. The Total
Live Loads for the Analysis arrived at the following:

Table 5.4.2 – Live Load On Main Deck

Load LoadCN Weight (kips)

Cellar Load LIVE-CD 196.445

5.5 Environmental Loads


Wave and current is computer generated; wind is calculated per projected area and applied as point loads
on deck.

The wave and current loading employed in the structural analysis were based on Morison‟s equation in
accordance with API RP 2A WSD [Ref. 1] Section 2.3 Considering the wave parameters and water depth
at the site, Stokes 5 Wave Theory was selected to compute the wave particle velocities and acceleration.
Eight (8) directions of environmental attack are considered for the In Place Analysis in order to obtain the
most critical for the Structure and its foundations. The directions of environmental attack considered for
the In Place Analysis are shown in Figure 5.5.1

The wind load is automatic calculated in SACS software by specifying wind areas representing the
projected area of the different level and axis. The wind load is computed in 8 directions corresponding to
the wave direction. The wind loads will be applied as point load by joint distribution automatically by
software.

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NE E
45.00 PN
TN
315.00 270.00 SE
225.00

N S
0.00 180.00

NW
SW
45.00
135.00
W
90.00

Figure 5.5.1 Wave attacks directions for Inplace analysis.

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6. IN-PLACE ANALYSIS

6.1 General
All primary jacket frame and deck frame were modeled and analyzed using the SACS suite of programs.
Environmental loads such as wave and current, the hydrodynamic effect and the structural stiffness are
generated automatically and topside loads generated or summed by the SEASTATE module. Wave and
current loads were generated in accordance with Morison‟s equation as given in API RP 2A WSD [Ref. 1]
equation 2.3.1.b -10.

The non-linear static structural analysis was done by utilizing PSI module in this computer program. The
piles are modeled to their full penetration below mudline, with section properties as shown in the drawing.
The in-place structural integrity of the structure has been checked using a composite model of platform
and pile-soil system using the SACS computer software. The analysis was performed with the structure
and piles being considered linear, while the soil behavior is non-linear.

Piles above the mudline are modeled as separate tubular members concentric with the leg members.
Below the link node elevation, the pile-soil foundation system is modeled. Soil non-linearity has been
considered below the conductor head joint by using the load deflection data (P-Y, T-Z, and Q-Z) in line
with soil investigation report.

The soil and pile structure interaction analysis is carried out using PSI module of SACS. As this is a non-
linear analysis, PSI operates on combined load cases rather than basic load cases.

Since load dependent soil non-linearity is being considered in the analysis, all relevant load cases have to
be combined appropriately and separate unique displacements have to be computed for each specified
load combination. These nodal displacement in-turns produce nominal member forces for appropriate
code checks, based on relevant sectional properties and other data. The most severe of the utilization
ratios along with the corresponding load combination provides the design case.

6.2 Soil Pile Non-Linear Analysis


Jacket and piles shall be analyzed as an integrated structural system using a Soil-Pile-Structure
interactive analysis procedure. Soil non-linearity was considered by using the generated load deflection
data (P-Y, T-Z and Q-Z). Since the structure is a linear system while the pile foundation is a non-linear
model, the assembly of them gives a non-linear combination that does not have a direct solution. The
iteration method is carried out through PSI module to solve this problem. A stiffness reduction matrix and
a force reduction matrix of the structure are generated for each element at the pilehead. These matrices
are then combined with the non-linear foundation system. By iteration, the equilibrium and compatibility
requirements can be obtained below the tolerance limit.

PSI Program was used to perform the interactive non-linear analysis of soil pile structure. Non-linear
beam column is represented the pile model. An iterative procedure is used to find the pile influence on the
deflection of the structure. The iterations are continued until the pile head displacements converge within
a pre-set tolerance under the applied loading.

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6.3 Methods of Analysis


The structure was modeled for analysis with the SACS Suite of Programs. Environmental Loads were
generated automatically and Topside Loads generated or summed by the SEASTATE Module. Wave and
Current Loads were generated in accordance with the Morison‟s Equation as given in API RP 2A WSD
[Ref. 1] Equation 2.3.1.b -10

All primary jacket and deck frames were modeled and analyzed using the SACS Program. The Non-linear
Static Structural Analysis was done by utilizing the PSI Module in this Computer Program.

The Post Processing from SACS enables Member and Joint Punching Shear Unity Checks to be
performed in accordance with API RP 2A WSD 21st Edition [Ref. 1].

Inplace analysis procedure can be described by flowchart on overleaf.

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START

Structural Modeling & Loading Pile Soil Interaction Data


Structural Modeling: Pile Modeling:
- Joints (name, fixity, coordinate, etc.) - Pile Group (group ID, properties, etc.)
- Member (group ID, properties, offsets, - Pile Member (batter, penetration depth,
Environmental Data
Ky& Kz, release, Cd-Cm, etc.) section, etc.)
- Seastate Option
- Group Override (pile, wishbone, etc.) Soil Modeling:
- Amod 1.33 for Storm condition
Structural Loading: - P-Y data
- Wave data (height, period, direction.)
- Dead load - T-Z data
- Current data (speed, direction, depth
- Deck & Jacket Appurtenance load - Q-Z data
variation.)
- Equipment load - Wind data (speed, direction, wind area)
- Piping load - Tide (MSL, LLWL, LHWL)
- Live load - Marine Growth
- Crane load - Hydrodynamic Coefficient
- Etc. - Current Blockage Factor PSIINP.DATA
- Etc. Input for Pile Soil
Interaction
0 Analysis
Joint Can Data
- Joint can option (code)
SACINP.MODEL - Weld allowable stress
Structural input model - Joint selection for print output

SEAINP.MODEL
Seastate input with JCNINP.MODEL
environmental load as Joint can input for
per attack direction joint check analysis

LINIEAR STATIC WITH PILE SOIL INTERACTION AND JOINT CAN ANALYSIS

SACS IV

SACS Output
- PSILST.MODEL Output file
- PSICSF.MODEL Solution file
- PSIOCI.MODEL Structural Loading Combine
- PSINPF.MODEL Soil graphic solution
- PSVDB postvue database 3D output solution

Re-check Structural
Model & Loading Pile UC & SF OK? NO Re-check soil input
and data

YES

NO Member Stress UC OK? Joint UC OK?


Deflection Check OK?

YES
FINISH

Figure 6.3.1 Flowchart for Inplace Analysis of ECOM Service Life Extension

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6.4 Basic Load Cases


The Basic Un-factored Load Conditions used in these analyses consist of Load Cases derived from the
given and calculated loads described in the Design Criteria and are used in the Still Water Case, 1-year
and 100-years return storm events.

The Wave and Current Loadings are generated to maximize the platform‟s Base Shear. The Wave Crest
Position and Water Depth producing the maximum Base Shear is pre-determined and used.

The Wave Crest Positions of the Wave Attack Directions that produce the maximum Compressive and
Tensile Pile Loading are selected to maximize the Overturning Moment about the mudline. The Basic
Load Cases used in these analyses is presented here under;

0 Table 6.4.1 – Basic Load Case

Load Label Description

1 DEAD LOAD

2 APPURTENANCES LOAD

3 BULK LOAD ON MAIN DECK

4 BULK LOAD ON CELLAR DECK

5 EQUIPMENT LOADS ON MAIN DECK

6 EQUIPMENT LOADS ON CELLAR DECK

7 PIPING LOADS ON MAIN DECK

8 PIPING LOADS ON CELLAR DECK

9 LIVE LOAD ON MAIN DECK

10 LIVE LOAD ON CELLAR DECK

11 BRIDGE VERTICAL LOAD

12 BRIDGE HORIZONTAL LOAD, X-DIRECTION

13 BRIDGE HORIZONTAL LOAD, Y-DIRECTION

14 1-YEAR WIND LOAD ON MODULE, X-DIRECTION

15 1-YEAR WIND LOAD ON MODULE, Y-DIRECTION

16 100-YEARS WIND LOAD ON MODULE, X-DIRECTION

17 100-YEARS WIND LOAD ON MODULE, Y-DIRECTION

18 1-YEAR WIND LOAD ON DECK, X-DIRECTION

19 1-YEAR WIND LOAD ON DECK, Y-DIRECTION

20 100-YEARS WIND LOAD ON DECK, X-DIRECTION

21 100-YEARS WIND LOAD ON DECK, Y-DIRECTION

22 DAERATOR LOAD (80 kips)

101 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 0 DEG

102 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 45 DEG

103 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 90 DEG

104 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 135 DEG

105 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 180 DEG

106 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 225 DEG

107 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 270 DEG

108 OPERATING ENVIRONMENT (WAVE AND CURRENT LOADS) AT 315 DEG

201 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 0 DEG

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Load Label Description

202 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 45 DEG

203 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 90 DEG

204 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 135 DEG

205 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 180 DEG

206 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 225 DEG

207 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 270 DEG

208 STORM ENVIRONMENT (WAVE AND CURRENT LOADS) AT 315 DEG

6.5 Load Factor Contingency


Load factor will be applied on basic load in order to develop most critical condition for structure and
foundation. The scale of load factor is adopted from “ECHO COMPRESSION STRUCTURAL DESIGN
REPORT”, by PT Atlantic Richfield Indonesia August 1998 [Ref. 3], where the Dead load is added load
contingency 5% from its own weight.

0
6.6 Load Combinations
Basic load cases were factored and combined as appropriate in order to develop the most enormous
condition for the structure and its foundation. The basic load combination and applied factors that make up
the 1-year operational and 100-years storm load condition are shown below;

Table 6.6.1 – Load Combination 1 Year Operating Condition

LOAD COMBINATION 1 YEAR OPERATING CASE


No. DESCRIPTION
1001 1002 1003 1004 1005 1006 1007 1008

1 DEAD LOAD 105 105 105 105 105 105 105 105

2 APPURTENANCES LOAD 100 100 100 100 100 100 100 100

3 BULK LOAD ON MAIN DECK 100 100 100 100 100 100 100 100

4 BULK LOAD ON CELLAR DECK 100 100 100 100 100 100 100 100

5 EQUIPMENT LOADS ON MAIN DECK 100 100 100 100 100 100 100 100

6 EQUIPMENT LOADS ON CELLAR DECK 100 100 100 100 100 100 100 100

7 PIPING LOADS ON MAIN DECK 100 100 100 100 100 100 100 100

8 PIPING LOADS ON CELLAR DECK 100 100 100 100 100 100 100 100

9 LIVE LOAD ON MAIN DECK 100 100 100 100 100 100 100 100

10 LIVE LOAD ON CELLAR DECK 100 100 100 100 100 100 100 100

11 BRIDGE VERTICAL LOAD 100 100 100 100 100 100 100 100

12 BRIDGE HORIZONTAL LOAD, X-DIRECTION 100 483 - -483 100 -483 - 483

13 BRIDGE HORIZONTAL LOAD, Y-DIRECTION - 56 100 56 - -56 -100 -56

14 1-YEAR WIND LOAD ON MODULE, X-DIRECTION 100 83 - -83 100 -83 - 83

15 1-YEAR WIND LOAD ON MODULE, Y-DIRECTION - 68 100 68 - -68 -100 -68

18 1-YEAR WIND LOAD ON DECK, X-DIRECTION 100 100 - -100 -100 -100 - 100

19 1-YEAR WIND LOAD ON DECK, Y-DIRECTION - 100 100 100 - -100 -100 -100

OPERATING ENVIRONMENT (WAVE AND CURRENT


101 100 - - - - - - -
LOADS) AT 0 DEG
OPERATING ENVIRONMENT (WAVE AND CURRENT
102 - 100 - - - - - -
LOADS) AT 45 DEG

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LOAD COMBINATION 1 YEAR OPERATING CASE


No. DESCRIPTION
1001 1002 1003 1004 1005 1006 1007 1008

OPERATING ENVIRONMENT (WAVE AND CURRENT


103 - - 100 - - - - -
LOADS) AT 90 DEG
OPERATING ENVIRONMENT (WAVE AND CURRENT
104 - - - 100 - - - -
LOADS) AT 135 DEG
OPERATING ENVIRONMENT (WAVE AND CURRENT
105 - - - - 100 - - -
LOADS) AT 180 DEG
OPERATING ENVIRONMENT (WAVE AND CURRENT
106 - - - - - 100 - -
LOADS) AT 225 DEG
OPERATING ENVIRONMENT (WAVE AND CURRENT
107 - - - - - - 100 -
LOADS) AT 270 DEG
OPERATING ENVIRONMENT (WAVE AND CURRENT
108 - - - - - - - 100
LOADS) AT 315 DEG

22 DAERATOR LOAD (80 kips) 100 100 100 100 100 100 100 100

Table 6.6.2 – Load Combination 100 Years Storm Condition

LOAD COMBINATION 1 YEAR OPERATING CASE


No. DESCRIPTION
2001 2002 2003 2004 2005 2006 2007 2008

1 DEAD LOAD 105 105 105 105 105 105 105 105

2 APPURTENANCES LOAD 100 100 100 100 100 100 100 100

3 BULK LOAD ON MAIN DECK 100 100 100 100 100 100 100 100

4 BULK LOAD ON CELLAR DECK 100 100 100 100 100 100 100 100

5 EQUIPMENT LOADS ON MAIN DECK 100 100 100 100 100 100 100 100

6 EQUIPMENT LOADS ON CELLAR DECK 100 100 100 100 100 100 100 100

7 PIPING LOADS ON MAIN DECK 100 100 100 100 100 100 100 100

8 PIPING LOADS ON CELLAR DECK 100 100 100 100 100 100 100 100

9 LIVE LOAD ON MAIN DECK 75 75 75 75 75 75 75 75

10 LIVE LOAD ON CELLAR DECK 75 75 75 75 75 75 75 75

11 BRIDGE VERTICAL LOAD 100 100 100 100 100 100 100 100

12 BRIDGE HORIZONTAL LOAD, X-DIRECTION 100 483 - -483 100 -483 - 483

13 BRIDGE HORIZONTAL LOAD, Y-DIRECTION - 56 100 56 - -56 -100 -56

16 100-YEARS WIND LOAD ON MODULE, X-DIRECTION 100 83 - -83 100 -83 - 83

17 100-YEARS WIND LOAD ON MODULE, Y-DIRECTION - 68 100 68 - -68 -100 -68

20 100-YEARS WIND LOAD ON DECK, X-DIRECTION 100 100 - -100 -100 -100 - 100

21 100-YEARS WIND LOAD ON DECK, Y-DIRECTION - 100 100 100 - -100 -100 -100

STORM ENVIRONMENT (WAVE AND CURRENT


201 100 - - - - - - -
LOADS) AT 0 DEG
STORM ENVIRONMENT (WAVE AND CURRENT
202 - 100 - - - - - -
LOADS) AT 45 DEG
STORM ENVIRONMENT (WAVE AND CURRENT
203 - - 100 - - - - -
LOADS) AT 90 DEG
STORM ENVIRONMENT (WAVE AND CURRENT
204 - - - 100 - - - -
LOADS) AT 135 DEG
STORM ENVIRONMENT (WAVE AND CURRENT
205 - - - - 100 - - -
LOADS) AT 180 DEG
STORM ENVIRONMENT (WAVE AND CURRENT
206 - - - - - 100 - -
LOADS) AT 225 DEG

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

LOAD COMBINATION 1 YEAR OPERATING CASE


No. DESCRIPTION
2001 2002 2003 2004 2005 2006 2007 2008

STORM ENVIRONMENT (WAVE AND CURRENT


207 - - - - - - 100 -
LOADS) AT 270 DEG
STORM ENVIRONMENT (WAVE AND CURRENT
208 - - - - - - - 100
LOADS) AT 315 DEG

22 DAERATOR LOAD (80 kips) 100 100 100 100 100 100 100 100

6.7 Results
6.7.1 Platform Loads

For the result of basic load summary for inplace analysis is shown below;

Table 6.7.1 – Inplace Basic Load Summary Result

Dead
Load FX FY FZ MX MY MZ Buoyancy
Load
Condition (kips) (kips) (kips) (ft-kips) (ft-kips) (ft-kips) (kips) (kips)

1 (Operating) 0.00 0.00 -998.94 2311.65 3757.28 0.00 1737.77 738.83

1 (Storm 0.00 0.00 -998.47 2308.33 3757.17 0.00 1737.77 739.30

101 177.59 0.33 -5.91 -143.75 20706.40 1028.31 0.00 0.00

102 130.73 130.80 -7.72 -15174.01 15205.38 847.99 0.00 0.00

103 0.49 180.71 -6.80 -20956.25 155.39 48.22 0.00 0.00

104 -133.94 133.73 -9.79 -15508.04 -15569.45 -660.28 0.00 0.00


105 -179.33 0.28 -9.57 19.99 -20962.80 -834.78 0.00 0.00
106 -122.93 -122.12 -4.34 13893.37 -14131.65 -591.96 0.00 0.00
107 -0.01 -162.90 -1.12 18389.89 -75.66 -308.53 0.00 0.00

108 124.42 -124.07 0.21 14094.66 14299.47 374.46 0.00 0.00

201 437.71 0.13 -10.83 -30.97 49776.78 1479.63 0.00 0.00

202 308.21 308.24 -19.18 -34690.57 34775.32 1429.99 0.00 0.00

203 -0.43 430.55 -25.24 -48796.17 -43.75 653.60 0.00 0.00

204 -311.78 310.64 -24.88 -35155.64 -35423.67 -508.34 0.00 0.00

205 -440.80 0.09 -20.96 29.40 -50262.36 -1397.51 0.00 0.00

206 -311.36 -309.99 -12.37 34865.92 -35161.25 -1416.09 0.00 0.00

207 -0.06 -432.99 -5.30 48914.63 -26.10 -720.76 0.00 0.00

208 311.65 -310.44 -2.98 34981.99 35289.89 499.72 0.00 0.00

Combined load summary result for 1 year operating and 100 years storm condition is shown on overleaf;

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Table 6.7.2 – Inplace 1-Year Operation and 100-Years Combined Summary Result

Load FX FY FZ MX MY MZ
Comb (kips) (kips) (kips) (ft-kips) (ft-kips) (ft-kips)

1 Year Operating Condition

1001 196.47 0.33 -4031.37 2306.20 34411.21 978.19


1002 149.36 148.10 -4033.17 -16030.89 28832.41 833.65
1003 0.49 203.45 -4032.25 -22915.28 10250.98 2.54
1004 -152.57 151.04 -4035.24 -16364.92 -9005.30 -697.09
1005 -198.20 0.28 -4035.02 2469.94 -14476.42 -784.66
1006 -141.56 -139.43 -4029.79 19650.16 -7567.50 -577.62
1007 -0.01 -185.63 -4026.57 25248.82 10019.94 -262.85
1008 143.04 -141.37 -4025.25 19851.45 27926.50 411.28

100 Years Storm Condition

2001 488.85 0.13 -3964.15 1433.31 69065.26 1321.85


2002 355.85 354.52 -3972.50 -42074.86 53320.99 1338.99
2003 -0.43 490.75 -3978.56 -59020.10 9461.09 607.92
2004 -359.41 356.92 -3978.20 -42539.92 -34959.68 -468.51
2005 -491.94 0.09 -3974.28 1493.67 -50541.17 -1239.73
2006 -359.00 -356.27 -3965.69 45178.75 -34697.25 -1325.09
2007 -0.06 -493.19 -3958.61 62067.10 9478.74 -675.08
2008 359.28 -356.72 -3956.29 45294.82 53835.57 459.88

Computer analysis output summaries are given in Attachment 10.4. The output includes member unity
check, joint punching shear check, basic load seastate summaries, pile unity check and pile summaries
below mudline.

6.7.2 Maximum Platform Base Shear and Overturning Moment

The maximum Platform base shear and overturning moment under 1-year operating and 100-years storm
conditions are summarized in Table 6.7.3.

Table 6.7.3 – Maximum Platform Base Shear and Overturning Moment

Environmental Base Shear (kips) Overturning Moment (kips.ft)


Condition Attack
Direction
FX FY MX MY
o
0 177.59 0.33 -143.75 20706.40
o
45 130.73 130.80 -15174.01 15205.38
o
90 0.49 180.71 -20956.25 155.39
o
1-year 135 -133.94 133.73 -15508.04 -15569.45
Operating 180
o
-179.33 0.28 19.99 -20962.80
o
225 -122.93 -122.12 13893.37 -14131.65
o
270 -0.01 -162.90 18389.89 -75.66
o
315 124.42 -124.07 14094.66 14299.47

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Environmental Base Shear (kips) Overturning Moment (kips.ft)


Condition Attack
Direction
FX FY MX MY
o
0 437.71 0.13 -30.97 49776.78
o
45 308.21 308.24 -34690.57 34775.32
o
90 -0.43 430.55 -48796.17 -43.75
o
100-years 135 -311.78 310.64 -35155.64 -35423.67
Storm 180
o
-440.80 0.09 29.40 -50262.36
o
225 -311.36 -309.99 34865.92 -35161.25
o
270 -0.06 -432.99 48914.63 -26.10
o
315 311.65 -310.44 34981.99 35289.89

6.7.3 Member Stress Check

The members are checked against the combined axial and bending forces for AISC / API Interaction
ratios. Based on analysis result of design criteria, it is found that the structure stresses are well within
allowable limit. The computer output is given in Attachment 10.4. Member unity check summary are
presented in Table 6.7.4.

Table 6.7.4 – Member Group at Operating Condition Summary

Max.
Description Group Load Revised
Member Combined Location
OD x WT ID Cond. UC
UC

Maximum Jacket and Pile Stress Unity Check

1203- 393 40" OD x 0.5" Thk LGB 30 0.364 - Leg


104- 204 36" OD x 1.5" Thk PL2 34 0.485 - Pile Above Mudline
104 36" OD x 1.5" Thk PIL 34 0.426 - Pile Below Mudline

Brace Row Plan

505-605 36" OD x 1.0" Thk LG6 34 0.508 - Row 1


1203- 393 40" OD x 0.5" Thk LGB 30 0.339 - Row 2
507-607 36" OD x 1.0" Thk LG6 28 0.597 - Row A
1203- 393 40" OD x 0.5" Thk LGB 30 0.339 - Row B

Brace Horizontal Plan

401-452 18" OD x 0.5" Thk P4A 32 0.691 - Elevation (+) 10 ft


303-384 16" OD x 0.5" Thk P3A 31 0.338 - Elevation (-) 36 ft
277-207 20" OD x 0.5" Thk P2A 32 0.265 - Elevation (-) 87 ft
105-103 24" OD x 0.5" Thk P1B 30 0.199 - Elevation (-) 145 ft

Maximum Topside Stress Unity Check

Main Deck Main


816-824 W24 x 120 MD6 33 0.915 -
Beam
Main Deck Secondary
3003-3103 W21 x 55 MD4 29 1.0161) -
Beam

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Max.
Description Group Load Revised
Member Combined Location
OD x WT ID Cond. UC
UC

Cellar Deck Main


777-707 W24 x 120 CD3 30 0.792 -
Beam

2) Cellar Deck
2545-2325 W21 x 55 CD2 28 1.107 0.926
Secondary Beam
603-703 36" OD x 1.0" Thk DL1 31 0.664 - Deck Leg

Note:
1) Considered acceptable since overstressed members unity check is less than 10% stress check tolerance.
2) Unity checks after revised by moment cut off. See attachment 10.7.1

Table 6.7.5 – Member Group at Storm Condition Summary

Max.
Description Group Load Revised
Member Combined Location
OD x WT ID Cond. UC
UC

Maximum Jacket and Pile Stress Unity Check

1203- 393 40" OD x 0.5" Thk LGB 30 0.490 - Leg


104- 204 36" OD x 1.5" Thk PL2 34 0.464 - Pile Above Mudline
104 36" OD x 1.5" Thk PIL 33 0.424 - Pile Below Mudline

Brace Row Plan

395-405 40" OD x 0.5" Thk LGA 34 0.393 - Row 1


1203- 393 40" OD x 0.5" Thk LGB 30 0.490 - Row 2
395-405 40" OD x 0.5" Thk LGA 34 0.393 - Row A
1203- 393 40" OD x 0.5" Thk LGB 30 0.490 - Row B

Brace Horizontal Plan

401-452 18" OD x 0.5" Thk P4A 32 0.605 - Elevation (+) 10 ft


303-384 16" OD x 0.5" Thk P3A 31 0.522 - Elevation (-) 36 ft
277-207 20" OD x 0.5" Thk P2A 32 0.379 - Elevation (-) 87 ft
105-103 24" OD x 0.5" Thk P1A 31 0.176 - Elevation (-) 145 ft

Maximum Topside Stress Unity Check


Main Deck Main
816-824 W24 x 120 MD6 33 0.683 -
Beam
Main Deck Secondary
3003-3103 W21 x 55 MD4 29 0.768 -
Beam
Cellar Deck Main
777-707 W24 x 120 CD3 30 0.679 -
Beam
Cellar Deck
2545-2325 W21 x 55 CD2 28 0.750 -
Secondary Beam
603-703 36" OD x 1.0" Thk DL1 31 0.489 - Deck Leg

A summary of the member unity checks (UC) is produced from the computer output and presented in
Attachment 10.4. For more detail the Position of the maximum member stress unity check is shown on
Figure 6.7.1.

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Platform North
True North
O
45

Member : 2545-2325
Group : CD2
Operating UC: 1.107
Revised Operating UC: 0.926

Storm UC: 0.750

Figure 6.7.1 Maximum Member Stress Unity Check Position for Inplace analysis at Cellar Deck T.O.S
El. (+) 24‟-0”

6.7.4 Joint Punching Shear

Joint Punching Shear Stress Checks in accordance with API RP 2A WSD [Ref. 1] have been performed
for all tubular joints. The Allowable Stresses are factored by 1.33 for the 100-Years Storm Condition.
Maximum Joint Punching Shear Stress Unity Check for the In-Place Service Life Extension is summarized
in the table below:

Table 6.7.6 – Joint Punching Shear UC Summary (1-Year Operating Condition)

Location Joint Number Chord Brace UC Revised


Jacket Elevation (+) 10 ft 403 1501 392 0.230 -
1)
Jacket Elevation (-) 36 ft 303 381 384 100.173 0.368

Jacket Elevation (-) 87 ft 203 281 284 0.214 -

Jacket Elevation (-) 145 ft 103 4 105 0.266 -

Note:
1) Unity checks after revised by tubular joint check. See attachment 10.7.3

Table 6.7.7 – Joint Punching Shear UC Summary (100-Years Storm Condition)

Location Joint Number Chord Brace UC Revised


Jacket Elevation (+) 10 ft 403 1501 392 0.184 -
1)
Jacket Elevation (-) 36 ft 303 381 384 100.428 0.456

Jacket Elevation (-) 87 ft 203 281 284 0.310 -

Jacket Elevation (-) 145 ft 103 4 105 0.380 -

Note:
1) Unity checks after revised by tubular joint check. See attachment 10.7.3

For the detail information structural position of joint check maximum location is shown in Figure 6.7.2.

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

True North

O
45
Platform North Joint 403
Operating UC : 0.230
Storm UC: 0.184

0 Joint 303
Operating UC : 100.173
Revised Operating UC: 0.368

Storm UC: 100.428


Revised Storm UC: 0.456

Joint 103
Operating UC : 0.266
Storm UC: 0.380 Joint 203
Operating UC : 0.214
Storm UC: 0.310

2
B

Figure 6.7.2 Maximum Joint Punching Shear Position for Inplace Analysis

6.7.5 Piles

Piles below mudline have been checked against allowable stresses for 1-year Operating conditions, 100-
years storm conditions in accordance with API RP 2A WSD [Ref. 1].

One-third increase in the allowable stresses has been considered for 100-years storm loading as per API
RP 2A WSD [Ref. 1], section 3.1.2.

PSI Program was used to perform the interactive non-linear analysis of Soil Pile Structure. All piles satisfy
the API RP 2A WSD [Ref. 1] requirements for Factors of Safety (FoS) against axial failure. The pile axial
loads, axial capacities and minimum Factors of Safety, which occurring during 1-year Operating conditions
and 100-years storm conditions are summarized in the following Table 6.7.8.

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

Table 6.7.8 – Pile Ultimate Capacity and FoS


Pile
Ultimate
Pile Pile Critical
Joint Capacity1) Allow
Condition Row Penetration Load FS Remarks
ID (incl. pile FS
(ft) (kips)
weight)
(kips)
102 B1 140.0 2235 1185.10 1.89 2.0 NOT SAFE

1-Year 104 B2 140.0 2235 1327.00 1.68 2.0 NOT SAFE


Operating 106 A1 140.0 2235 1198.90 1.86 2.0 NOT SAFE

108 A2 140.0 2235 1292.30 1.73 2.0 NOT SAFE

102 B1 140.0 2235 1502.80 1.49 1.5 NOT SAFE

100-Years 104 B2 140.0 2235 1629.30 1.37 1.5 NOT SAFE


Storm 106 A1 140.0 2235 1513.20 1.48 1.5 NOT SAFE

108 A2 140.0 2235 1592.60 1.40 1.5 NOT SAFE

Note:
1) The Ultimate Pile Capacity is taken by previous analysis report [Ref. 3]

The above pile ultimate axial capacity Factor of Safety (FoS) must satisfy the requirements by API RP 2A
WSD [Ref. 1] are as follows:
- 1-year Operation Conditions FoS > 2.00
- 100-year Storm Conditions FoS > 1.50

From Table 6.7.8, the pile safety factor is still considered acceptable, this is adopted from previous
analysis report [Ref. 3], provided that restriction is made for live load allowance and the platform is
monitored periodically for subsidance in accordance with the inspection program. Unless the platform is to
be modified in the future or damage is found, no further engineering is necessary and the service life may
be extended until the year 2015 provided that the inspection schedule below is implemented. The
mitigation action should be conducted such as reducing load and soil reinvestigation to recalculate pile
capacity for a further structural assessment.

6.7.6 Global Lateral Deflection

Maximum lateral deflections review working point as acting joint to describe the maximum structure
response on lateral deflection. Lateral deflection check result is summarized in the following table:

0
Table 6.7.9 – Lateral Deflection Check 1-Year Operation Condition

Abs. Defl. Adjacent Joint Defl.


Relative Defl. (in) Check
(in) (in)
Joint Span
LC ΔX ΔY RMS Remark
ID (in) Joint Allow.
x1 y1 x2 y2 Ratio
ID L/200
X1 - X2 Y1 - Y2 (X2+Y2)0.5

801 1800 1002 1.10 0.69 102 0.13 0.13 0.97 0.56 1.12 9.00 0.12 SAFE

803 1800 1002 1.12 0.81 104 0.06 0.22 1.06 0.59 1.21 9.00 0.13 SAFE
805 1800 1008 0.97 -0.85 106 0.14 -0.17 0.83 -0.68 1.07 9.00 0.12 SAFE
807 1800 1002 0.95 0.80 108 0.02 0.05 0.93 0.75 1.19 9.00 0.13 SAFE

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0
Table 6.7.10 – Lateral Deflection Check 100-Years Storm Condition

Abs. Defl. Adjacent Joint Defl.


Relative Defl. (in) Check
(in) (in)
Joint Span
LC Remark
ID (in) Joint ΔX ΔY RMS Allow.
x1 y1 x2 y2 Ratio
ID X1 - X2 Y1 - Y2 (X2+Y2)0.5 L/200

801 1800 2008 2.34 -2.08 102 0.37 -0.29 1.97 -1.79 2.66 9.00 0.30 SAFE
803 1800 2008 2.35 -1.97 104 0.23 -0.24 2.12 -1.73 2.74 9.00 0.30 SAFE
805 1800 2008 2.19 -2.09 106 0.35 -0.39 1.84 -1.7 2.51 9.00 0.28 SAFE
807 1800 2008 2.19 -1.99 108 0.26 -0.37 1.93 -1.62 2.52 9.00 0.28 SAFE

A summary of maximum deflection is produced from the computer output and presented in Attachment
10.4.

Max relative deflection ratio Max relative deflection ratio


Between Joint 801 – 102: Between Joint 805 – 106:
Operation: 0.12 (Safe) Operation: 0.12 (Safe)
Storm: 0.30 (Safe) Storm: 0.28 (Safe)
Span: 1800 in Span: 1800 in

Max relative deflection ratio


0
Between Joint 805 – 106:
Operation: 0.12 (Safe)
Storm: 0.28 (Safe)
Span: 1800 in
Max relative deflection ratio
Between Joint 803 – 104:
Operation: 0.13 (Safe)
Storm: 0.30 (Safe)
Span: 1800 in

1 A

2 B

Figure 6.7.3 Lateral Deflection Position

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

6.7.7 Pile Head Deflection

Summary of maximum pilehead displacement for inplace analysis 1 year operating and 100 years storm
condition presented in the following table:

Table 6.7.11 – Pile Head Deflection Summary

Joint Displacement and


Rotation Allow
Pile Load
Condition Row Lateral Resultant OD/10 Ratio Remark
Joint Comb. Axial (in)
(inch) (inch) (inch)

Lateral deflection < D/10


102 B1 1002 0.128 0.133 0.185 3.6 0.051
not need PΔ check

Lateral deflection < D/10


104 B2 1004 -0.221 0.177 0.283 3.6 0.079
not need PΔ check
1-Year
Operation
Lateral deflection < D/10
106 A1 1008 0.141 -0.173 0.223 3.6 0.062
not need PΔ check

Lateral deflection < D/10


108 A2 1006 -0.152 -0.139 0.206 3.6 0.057
not need PΔ check

Lateral deflection < D/10


102 B1 2004 -0.342 0.416 0.539 3.6 0.150
not need PΔ check

Lateral deflection < D/10


104 B2 2006 -0.527 -0.358 0.637 3.6 0.177
not need PΔ check
100-Years
Storm
Lateral deflection < D/10
106 A1 2006 -0.348 -0.432 0.555 3.6 0.154
not need PΔ check

Lateral deflection < D/10


108 B4 2004 -0.426 0.302 0.522 3.6 0.145
not need PΔ check

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PT PHE ONWJ Structural Re-Analysis „ECOM‟ Platform Service Life Extension

7. SEISMIC ANALYSIS

7.1 General
Effects of the loads induced by a probable seismic event have been considered to assure that the
structure can successfully survive these loads.

The major parameters that govern in a Seismic Analysis are the related “ground motions” imparted to the
structure and the “factors” to be used in scaling the ground motion to the expected level of ground shaking
at the site. The Dames and Moore Report [Ref. 8] is used to determine the ground motion. The region A,
100-year return period or Strength Level Earthquake Analysis, is considered in this analysis with a PGA
value of 0.160, and 800-year return period or Ductility Level Earthquake Analysis, is considered in this
analysis with a PGA value of 0.233. The Seismic Re-analysis is performed using the SACS Computer
Software, which is the same program that was used in the previous design.

7.2 Methods of Analysis


7.2.1 Superelement Creation

SACS Model from Inplace Model (Storm Condition) is used with some modification; Superelement
Creation added on the Option of SACS input, applied dead load, 3/4 live load, no environmental load and
applied Lateral Force at Selfweight in X (SUX) and Y-directions (SUY). Soil Data (PSIINP) from Inplace
Analysis is used with additional Superelement Load Case (SUX and SUY). Output from this program is
DYNSEF linearization pile below mudline file solution.

7.2.2 Static Analysis

SACS Model from Superelement model is used with some modification; Option on Superelement is
changed to Superelement Input (using DYNSEF from Superelement Creation) and no Lateral Force of
Selfweight. Output from this program is SACCSF.

7.2.3 Extract Mode Shape

The Extract Mode Shape of the structure is calculated using the SACS DYNPAC Program. The input for
this program is a modified common Input File used for Static Analysis with retained joint added, which
contains Dead loading and Live load for converting to mass. Live load storm condition has been applied in
this analysis, based on „ECOM‟ Platform structural drawings [Ref. 4]. This program produces 2 (two) files;
a Mass File which contains the Mass Properties of the structure (added mass), and a Mode File which
contains the Dynamic Characteristics of the structure. Both of files are used in calculating the structure‟s
Natural Frequency. Output from this program is DYNLST, DYNMAS and DYNMOD. Check the mass
participation factor must reach 90% above at all axis and converted mass value match with total design
load selected, if the check is not satisfy review and modify model.

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7.2.4 Dynamic Response

The Earthquake Analysis of the structure is calculated using Dynamic Response Input (DYRINP) with
some modification; damping Ratio 5 %, Response Spectrum Input, VGA Input and Loading Factor : X-Dir
= 1.0, Y-Dir = 1.0 and Z-Dir = 0.5 and combine with DYNMOD and DYNMAS from Extract Mode Shape.
Output from this program is DYRLST and Dynamic Response Common Solution (DYRCSF). Check Total
Base Shear (for each direction) and compare to Superelement Output (PSILST) for Lateral Force (SUX &
SUY), the difference value should not exceed 10%.

7.2.5 Element Stress and Code Check

The Element Stress and Code Check are calculated using Post Input (PSTINP) and Dynamic Response
Common Solution (DYRCSF). Output from this program is Post Output List (PSTLST) and Post Common
Solution File (PSTCSF). And also create PSVDB to review output result and show the pilehead deflection
for single pile analysis.

Seismic analysis procedure can be described by flowchart on overleaf.

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START

Superelement Creation
Input:
- SACINP model no environmental load
- SEAINP load combine superelement
- PSIINP pile super element creation option
Analysis Wizard:
- Linear Analysis With Pile Soil Interaction
Output:
- PSICSF static solution file
- PSILST lateral force for base shear check
Not OK!!! - DYNSEF pile superelement linearization
file
CHECK 1
Mass Participation not
exceeds 90% and Dynamic Characteristic
converted load to mass Input:
must match with design or - SACINP model retained joint
check and review model - SEAINP load combine dynamic Not OK!!!
and script file. - DYNSEF from superelement output
- DYNINP extract mode shape option
CHECK 2
Analysis Wizard:
Base Shear dynamic result
- Extract Mode Shape
must converge with lateral
Output:
force superelement or adjust
- DYNMASS dynamic mass file
lateral LC factor
- DYNMOD dynamic mode file
- DYNLST mass participation and mass
converted check

Dynamic Response
Input:
- PSICSF static solution file
- DYNMASS dynamic mass file
- DYNMOD dynamic mode file
- DYRINP earthquake response option
Analysis Wizard:
- Earthquake
Output:
- DYRCSF dynamic response solution file
- DYRLST base shear check with
superelement lateral force

Post Analysis Single Pile Analysis


Input: Input:
- DYRCSF dynamic response solution file - PILINP each pilehead include soil &
- PSTINP element check option pile properties taken from PSIINP
- JCNINP joint check option and load from pilehead deflection
- SACINP model for create PSVDB solution output data PSVDB
Analysis Wizard: Analysis Wizard:
- Earthquake - Single Pile Analysis
Output: Output:
- PSTLST output element check earthquake - PILLST output each single pile
- JCNLST output joint check earthquake
- PSVDB check pilehead deflection for
single pile load analysis

SEISMIC ANALYSIS
SERVICE LIFE EXTENSION
FINISH

Figure 7.2.1 Flowchart for Seismic Analysis of ECOM Service Life Extension

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7.3 Load Cases


7.3.1 Acceleration

The Peak Ground Acceleration (PGA) value and the Pseudo Velocity (PSV) Spectra are taken from the
Final Report Seismic Hazard Evaluation Offshore Northwest Java, Indonesia, Dames & Moore, 1980
which take based on Report “E COMPRESSION STRUCTURAL DESIGN REPORT” by PT Atlantic
Richfield Indonesia [Ref. 3], shown as follows:
Platform Location : Region A
Strength Level Seismic : 0.160 G
Ductility Level Seismic : 0.233 G

The Design Spectra normalized to 1.0 g used in the analysis are reproduced in Section 4.3.4. The
directional factors are applied according to API RP 2A WSD [Ref. 1], as follows:
X - 1.00
Y - 1.00
Z - 0.50

7.3.2 Static Weight Load

From Static Analysis output, combined dead load, all gravity loads and live loads is define as load
combination 1000 static weight. The summary of 1000 loads summation given in table below:

Table 7.3.1 – Static Weight Load LC 1000

Factored Load
Load Case Load Description Load Factor
(Kips)

1 DEAD LOAD 1.05 1824.660

2 APPURTENANCES LOAD 1 44.090

3 BULK LOAD ON MAIN DECK 1 46.098

4 BULK LOAD ON CELLAR DECK 1 137.265

5 EQUIPMENT LOADS ON MAIN DECK 1 1905.182

6 EQUIPMENT LOADS ON CELLAR DECK 1 173.666

7 PIPING LOADS ON MAIN DECK 1 98.896

8 PIPING LOADS ON CELLAR DECK 1 163.013

9 LIVE LOAD ON MAIN DECK 0.75 67.581

10 LIVE LOAD ON CELLAR DECK 0.75 147.334

11 BRIDGE LOAD 1 41.800

22 DAERATOR LOAD 1 80.000

TOTAL 4729.585

From load case 1 total buoyancy of structural dead load is 739.304 kips, Total structural dead load
exclude buoyancy is 1737.774 kips.

7.3.3 Mass

From the dynamic analysis output, the summary of various weights considered for the dynamic analysis is
given in Table 7.3.2.

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Table 7.3.2 – Dynamic Mass Summary

Directional Mass (kips)


No. Description
X Y Z

1 Plate Elements 0.000 0.000 0.000

2 Member Elements 1824.654 1824.654 1824.654

3 Member Element Normal Added Mass 1004.156 995.478 382.183

4 Member Element Axial Added Mass 0.187 0.195 0.809

5 Flooded Member Element Entrapped Fluid 722.683 722.683 722.683

6 Load Cases Converted to Weight 2904.924 2904.924 2904.924

TOTAL 6456.604 6447.935 5835.253

The structural masses of modeled elements including fluid added mass and marine growth are generated
by SACS DYNPAC program. Additional mass from the appurtenances and topside loads is applied as
distributed mass at the appropriate locations. This is based on the loading of 100-year storm conditions
and calculated as Load Cases Converted to Weight.

Table 7.3.3 – Load Cases Converted to Weight Summary

Load Load Converted


No. Load Description
Case Factor Load (kips)

2 1 1048.39

3 1 44.090

4 1 46.098

5 1 137.265

1 Structure Non Generated Load 6 1 1905.182

7 1 173.666

8 1 98.896

11 1 41.800

22 1 80.000

9 0.75 67.581
2 Blanket Live Load
10 0.75 147.334

TOTAL 2904.925

Dynamic Mass Summary plate element and member element calculate from structural model, total mass
of both equal with dead load exclude buoyancy multiply with 1.05 contingency factor from static load
output.

Table 7.3.4 – Dynamic Mass and Static Dead Load Structural Model Summary

Dynamics Static
No. Description
Mass (kips) Dead Load*1.05 (kips)
1 Plate Elements 0
1737.774 * 1.05
2 Member Elements 1824.654

TOTAL 1824.654 1824.663

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7.4 Results of Seismic Analysis


A summary of the result from seismic analysis is presented in Attachment 10.5, which consists of natural
period, base shear, member unity checks and joints punching shear unity check.

7.4.1 Natural Period

The fundamental period corresponding to the first mode of vibration, from Dynamic Characteristic Analysis
the first five mode result of the jacket is as follows:
0 Table 7.4.1 – Summary Dynamic Property Result under SLE Seismic Condition

Mode Freq. (CPS) Gen. Mass Eigenvalue Period (sec) Movement

1 0.557346 1.85E+04 8.15E-02 1.794218 Deflected in Y axis global direction


2 0.576277 1.93E+04 7.63E-02 1.735276 Deflected in X axis global direction
3 0.959067 1.72E+04 2.75E-02 1.04268 Torsion mode in Z axis global direction

Table 7.4.2 – Summary Dynamic Property Result under DLE Seismic Condition

Mode Freq. (CPS) Gen. Mass Eigenvalue Period (sec) Movement

1 0.549054 1.88E+04 8.40E-02 1.821314 Deflected in Y axis global direction


2 0.566968 1.95E+04 7.88E-02 1.763768 Deflected in X axis global direction
3 0.928038 1.79E+04 2.94E-02 1.077542 Torsion mode in Z axis global direction

The number of modes and the number of retained degrees of freedom that considered in the dynamic
analysis is adequate in ensuring the participation of most of the masses. The cumulative mass
participation factor should not less than 90% for all direction.

The mass participation factors and the cumulative participation factors in X, Y and Z directions for each
mode are listed in the following table for first ten modes;

0 Table 7.4.3 – Summary of Mass Participation under SLE Seismic Condition

Mass Participation Factor (%) Cumulative Factor (%)


Mode
X Y Z X Y Z

1 0.3770597 0.4981221 0.0000107 0.3770600 0.4981220 0.0000110


2 0.5029306 0.3784367 0.0000092 0.8799900 0.8765590 0.0000200
3 0.0000765 0.0009618 0.0000121 0.8800670 0.8775210 0.0000320
4 0.0292299 0.0637766 0.0010271 0.9092970 0.9412970 0.0010590
5 0.0581095 0.0259858 0.0022110 0.9674060 0.9672830 0.0032700
6 0.0002623 0.0006155 0.0015531 0.9676680 0.9678980 0.0048230
7 0.0006022 0.0000000 0.9631006 0.9682710 0.9678980 0.9679240
8 0.0118017 0.0120501 0.0043626 0.9800720 0.9799490 0.9722860
9 0.0060293 0.0057288 0.0037882 0.9861020 0.9856770 0.9760750
10 0.0000447 0.0000892 0.0011295 0.9861460 0.9857670 0.9772040

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Table 7.4.4 – Summary of Mass Participation DLE Seismic Condition

Mass Participation Factor (%) Cumulative Factor (%)


Mode
X Y Z X Y Z

1 0.3824938 0.5048643 8.9E-06 0.382494 0.504864 0.000009


2 0.509947 0.3840856 7.5E-06 0.892441 0.88895 0.000016
3 0.0000441 0.0010391 9.9E-06 0.892485 0.889989 0.000026
4 0.0310895 0.0565873 0.000998 0.923574 0.946576 0.001024
5 0.0518452 0.0287392 0.00173 0.97542 0.975315 0.002754
6 0.0002696 0.0006027 0.001195 0.975689 0.975918 0.003949
7 0.0005673 0.0000018 0.960944 0.976257 0.97592 0.964893
8 0.0088354 0.0091179 0.00729 0.985092 0.985038 0.972183
9 0.0047673 0.0044909 0.00446 0.989859 0.989529 0.976643
10 0.0000266 0.0000715 0.000958 0.989886 0.9896 0.977601

Attachment 10.5 presents the natural periods and frequencies of the first 60 modes. These modes can be
found in Seismic Analysis Output.

7.4.2 Base Shear

The Base Shear for Load Case 1 of the Structure under the Strength Level Earthquake (SLE) and
Ductility Level Earthquake (DLE) was generated in 2 (two) Orthogonal Axis Directions as follows:

0 Table 7.4.5 – Convergence Check of Base Shear (Strength Level Earthquake)

Base Shear from


Base Shear from Ductility Convergence Check1)
Direction Superelement Analysis
Level Earthquake (kips) (%)
(kips)

X 722.000 721.893 0.0002

Y 716.000 715.903 0.0001

Note:
1) Convergence check results is less than 10%, hence seismic results is acceptable.

Table 7.4.6 – Convergence Check of Base Shear (Ductility Level Earthquake)

Base Shear from


Base Shear from Ductility Convergence Check1)
Direction Superelement Analysis
Level Earthquake (kips) (%)
(kips)

X 1280.000 1290.023 0.008

Y 1270.000 1280.038 0.008

Note:
1) Convergence check results is less than 10%, hence seismic results is acceptable.

7.4.3 Member Stresses

Member Stress Checks in accordance with API RP 2A WSD [Ref. 1]. The Allowable Stresses are factored
by 1.7 for Ductile Level Earthquake Condition. From SLE and DLE analysis output, there are no members
have indicated overstress.
Member group summary unity check report form analysis output, which was occur during seismic analysis
summarized in the table bellow for ready reference:

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Table 7.4.7 – Maximum Member Stress UC under SLE Condition

0
Max.
Description Group Load
Member Combined Location
OD x WT ID Cond.
UC

Maximum Jacket and Pile Stress Unity Check

1203- 393 40" OD 0.5" Thk LGB 2 0.343 Leg


308- 408 36" OD 1.5" Thk PL4 2 0.367 Pile Above Mudline

Brace Row Plan

1105- 395 41" OD x 1.0" Thk LGA 2 0.327 Row 1


1203- 393 40" OD x 0.5" Thk LGB 2 0.343 Row 2
1105- 395 41" OD x 1.0" Thk LGA 2 0.327 Row A
1203- 393 40" OD x 0.5" Thk LGB 2 0.343 Row B

Brace Horizontal Plan

401- 452 18" OD x 0.5" Thk P4A 2 0.393 Elevation (+) 10 ft


301- 352 16" OD x 0.5" Thk P3A 2 0.191 Elevation (-) 36 ft
277- 207 20" OD x 0.5" Thk P2A 2 0.108 Elevation (-) 87 ft
103- 107 20" OD x 0.5" Thk P1A 2 0.133 Elevation (-) 145 ft

Maximum Topside Stress Unity Check

3309- 803 W24 x 120 MD1 2 0.499 Main Deck Main Beam
3001-3101 W21 x 55 MD4 2 0.561 Main Deck Secondary Beam
777- 707 W24 x 120 CD3 2 0.383 Cellar Deck Main Beam
2549- 791 W12 x 26 CD6 1 0.568 Cellar Deck Secondary Beam
607- 707 36" OD x 1.0" Thk DL1 2 0.557 Deck Leg

Table 7.4.8 – Maximum Member Stress UC under DLE Condition

Max.
Description Group Load
Member Combined Location
OD x WT ID Cond.
UC

Maximum Jacket and Pile Stress Unity Check

1203- 393 40" OD 0.5" Thk LGB 2 0.540 Leg


308- 408 36" OD 1.5" Thk PL4 2 0.538 Pile Above Mudline

Brace Row Plan

1105- 395 41" OD x 1.0" Thk LGA 2 0.505 Row 1


1203- 393 40" OD x 0.5" Thk LGB 2 0.540 Row 2
1105- 395 41" OD x 1.0" Thk LGA 2 0.505 Row A
1203- 393 40" OD x 0.5" Thk LGB 2 0.540 Row B

Brace Horizontal Plan

401- 452 18" OD x 0.5" Thk P4A 2 0.778 Elevation (+) 10 ft


301- 352 16" OD x 0.5" Thk P3A 2 0.339 Elevation (-) 36 ft

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Max.
Description Group Load
Member Combined Location
OD x WT ID Cond.
UC

277- 207 20" OD x 0.5" Thk P2A 2 0.264 Elevation (-) 87 ft


103- 107 20" OD x 0.5" Thk P1A 2 0.285 Elevation (-) 145 ft

Maximum Topside Stress Unity Check

3309- 803 W24 x 120 MD1 2 0.571 Main Deck Main Beam
3001-3101 W21 x 55 MD4 2 0.597 Main Deck Secondary Beam
777- 707 W24 x 120 CD3 2 0.747 Cellar Deck Main Beam
2549- 791 W12 x 26 CD6 1 0.881 Cellar Deck Secondary Beam
607- 707 36" OD x 1.0" Thk DL1 2 0.819 Deck Leg

A summary of the member unity checks (UC) in Strength Level Earthquake and Ductility Level Earthquake
is produced from the computer output and presented in Attachment 10.5. For more detail the Position of
the maximum member stress unity check is shown on Figure 7.4.1.

Platform North
True North
O
45

0
Member : 2549- 791
Group : CD6
UC SLE Condition : 0.568
UC DLE Condition : 0.881

Figure 7.4.1 Maximum Member Stress Unity Check Position for Seismic analysis at Cellar Deck
T.O.S El. (+) 24‟-0”

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7.4.4 Joint Punching Shear


Joint Punching Shear Stress Checks in accordance with API RP 2A WSD [Ref. 1] have been performed
for all tubular joints. The Allowable Stresses are factored by 1.7 for Strength Level Earthquake and Ductile
Level Earthquake Condition.
All joint check satisfies the requirements of API RP 2A WSD [Ref. 1] for SLE and DLE condition. The
maximum joint stress unity checks are summarized in the table below:

Table 7.4.9 – Joint Punching Shear Stress Unity Check SLE Condition
0
Location Joint Number UC Revised
Jacket Elevation (+) 10 ft 407 0.113 -
Jacket Elevation (-) 36 ft 303 1.279 0.0751)
Jacket Elevation (-) 87 ft 201 0.344 -
Jacket Elevation (-) 145 ft 103 0.282 -

Note:
1) Unity checks after revised by tubular joint check. See attachment 10.7.3

Table 7.4.10 – Joint Punching Shear Stress Unity Check DLE Condition

Location Joint Number UC Revised


Jacket Elevation (+) 10 ft 407 0.184 -
Jacket Elevation (-) 36 ft 303 2.140 0.0751)
Jacket Elevation (-) 87 ft 207 0.582 -
Jacket Elevation (-) 145 ft 103 0.472 -

Note:
1) Unity checks after revised by tubular joint check. See attachment 10.7.3

For the detail information structural plot of joint check maximum location is shown on overleaf;

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True North

O
45 Joint 407
Platform North SLE UC : 0.113
Storm UC: 0.184

Joint 303
SLE UC : 1.279
Revised SLE UC: 0.075

DLE UC: 2.140


Revised DLE UC: 0.075

Joint 201
SLE UC : 0.344 Joint 207
DLE UC : 0.582

Joint 103
SLE UC : 0.282
DLE UC: 0.472

2
B

Figure 7.4.2 Maximum Joint Punching Shear Position for Seismic Analysis

7.4.5 Single Pile Analysis

Dynamic response methode in earthquake analysis assume the joint act as single degree of freedom and
independently in that case stress are to be checked only at the member ends. Therefore, capacity and
factor of safety pile conservatively solve by single pile analysis. Load on single pile analysis taken from
joint displacement on each pilehead joint.

The displacement for each pilehead joint is shown below;

Table 7.4.11 – Pilehead displacement and rotation for SLE


0

Pilehead Translation (inch) Rotation (radians)


Row
Joint X Y Z X Y Z

2 B1 0.357 0.333 0.692 0.001 0.001 0.000

4 B2 0.430 0.454 0.721 0.001 0.001 0.000

6 A1 0.435 0.401 0.720 0.001 0.001 0.000

8 A2 0.359 0.375 0.690 0.001 0.001 0.000

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Table 7.4.12 – Pilehead displacement and rotation for DLE

Pilehead Translation (inch) Rotation (radians)


Row
Joint X Y Z X Y Z

2 B1 0.749 0.695 1.102 0.002 0.002 0.000

4 B2 0.871 0.915 1.149 0.002 0.002 0.000

6 A1 0.873 0.808 1.149 0.002 0.002 0.000

8 A2 0.748 0.784 1.097 0.002 0.002 0.000

All Pile Stresses satisfy the criteria of API RP 2A WSD [Ref. 1]. The Pile Axial Capacity, Axial Load, and
minimum Factors of Safety, which occur under Seismic Condition, are summarized in the following Table
7.4.13.

Table 7.4.13 – Pile Ultimate Capacity and FoS


0

Pile Ultimate Pile


Pile Factor Allowable
Joint Capacity1) Critical
Condition Row Penetration of Factor of Remarks
ID (incl. pile Load
(ft) Safety Safety
weight) (kips) (kips)

2 B1 140 2235 1365.5 1.64 1.00 SAFE


Strength 4 B2 140 2235 1438.9 1.55 1.00 SAFE
Level
Earthquake 6 A1 140 2235 1369.2 1.63 1.00 SAFE

8 A2 140 2235 1444.7 1.55 1.00 SAFE

2 B1 140 2235 1935.9 1.15 1.00 SAFE


Ductile 4 B2 140 2235 1935.9 1.15 1.00 SAFE
Level
Earthquake 6 A1 140 2235 1935.9 1.15 1.00 SAFE
8 A2 140 2235 1935.9 1.15 1.00 SAFE

Note:
1) The Ultimate Pile Capacity is taken by previous analysis report [Ref. 3]

Above Pile Factor of Safety satisfies the API RP 2A WSD [Ref. 1] requirement for Seismic Analysis, i.e.
minimum of 1.0 under Ductility Level Earthquake.

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8. FATIGUE ANALYSIS

8.1 General
The Fatigue Re-analysis is performed using the „FATIGUE‟ Module of the SACS Suite of Programs. A
Deterministic Fatigue Analysis is performed to indicate the resistance of the platform to Cyclic Fatigue
Loading induced by waves.

8.2 Fatigue Life


The „ECOM‟ Platform was installed in 1975 and it is intended to extend the Service Life for an additional
20 years. Therefore, Based on API RP 2A WSD [Ref. 1]Section 15.2.1, Equation 15.2.1-1 the design
fatigue life, L, for Reused Platform is shown below;

L = SF1 L1 + SF2 L2

Where,

L1 = Initial in service periods, years.

L2 = Planned service life at new location, years.


SF1 = 2.0 for minimum requirements of API RP 2A WSD [Ref. 1] Section 15.2.3 If the weld
in a tubular connection is 100% NDE inspection in accordance with requirements of
API RP 2A WSD [Ref. 1] 15.2.3 and is upgraded if defects are found, SF1 may be
between zero and 2.0 selected on a rational basis
SF2 = 2.0.

Criteria service life result to satisfy with API RP 2A WSD [Ref. 1] summarized on table below:

0 Table 8.2.1 – Fatigue Life Safety Factor Summary

L1 SF1 L2 SF2 Fatigue Life Design


39 2 20 2 118

8.3 Wave Heights and Wave Periods


The variation of wave heights and corresponding periods were obtained from Table 3.7.1 six wave heights
as shown in the table below and their respective periods were selected, with the mean value of each wave
height range was assumed as the representative wave height. The following table summarizes the design
wave data:

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Table 8.3.1 – Combined Number of Wave Occurrences


(Occurrence in 10 Years)

Wave
Height (ft) Period (sec) Number Of Wave
Direction
2 4.7 6,714,600
6 6.5 229,880

North 10 6.9 7,752


14 7.2 260
18 7.5 8
2 4.7 8,996,200
6 6.5 308,050
10 7.1 10,390
Northeast
14 7.4 348
18 7.7 11
22 7.9 1
2 4.7 19,296,200
6 6.5 660,750
10 7.0 22,270
East
14 7.3 754
18 7.6 25
22 7.8 1
2 4.6 8,083,600
6 6.3 276,740

Southeast 10 6.8 9,336


14 7.2 314
18 7.5 10
2 4.2 1,825,300

South 6 5.1 63,640


10 5.5 1,060
2 4.2 1,564,600

Southwest 6 5.1 54,490


10 5.5 910
2 4.6 9,713,300
6 6.4 332,600

West 10 6.8 11,212


14 7.0 375
18 7.2 13
2 4.7 8,996,200
6 6.5 308,050
10 7.1 10,390
Northwest
14 7.4 348
18 7.7 11
22 7.9 1

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8.4 Wave Direction


Wave attack angle must be adapted due to wave data base on true north direction. The attack angles to
the structure considered in the fatigue analysis are shown in the following diagram on Figure 8.4.1.

45.00 PN N NE
TN E
315.00 270.00
225.00

NW SE
0.00 180.00

W
S
45.00
135.00
SW
90.00

Figure 8.4.1 Wave attacks directions for fatigue analysis.

8.5 Methods of Analysis


The fatigue analysis is performed using the „FATIGUE‟ module of the SACS suite of programs. The
foundations are analyzed as part of in-place coupled interaction analysis utilizing the SACS program PSI
that treats a conductor as beam column on a non-linear elastic foundation.

A deterministic fatigue analysis will be performed using the basic wave criteria provided in Section 3.7.1.
Wave loads due to fatigue waves shall be computed using Stoke‟s fifth order wave theory in conjunction
with Morrison‟s equation. Effects of current are neglected and hence apparent wave period and current
blockage is not considered. Wave kinematics factor equal to 1.0 is applied for fatigue waves.

Analysis has been carried out considering annual wave occurrence diagram for eight directions as per the
environmental data. For each direction considered, six wave heights have been used to compute stress
range against wave height relationship. Each wave from each direction is subjected to the structure. The
maximum and minimum base shears are generated and all member end stresses are calculated
accordingly through a static analysis. The „FATIGUE‟ module then processes each group of the load
cases and determines the maximum and minimum end stresses for addition as the maximum stress
range. Hot spot stresses are determined at eight positions around the brace-chord intersection and Stress

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Concentration Factors (SCF‟s) are applied. The fatigue damage is calculated in accordance with Miner‟s
Hypothesis as follows:

ni

m
i 1
 1.0
Ni
where:
ni = number of cycles occurring in one year in stress range i
Ni = number of cycles in stress range i needed to cause failure
m = number of stress ranges considered

Fatigue analysis procedure can be described by flowchart below.

START

Crest Analysis
Input:
- SACINP model
- SEAINP from wave crest data and fatigue data
Analysis Wizard:
- Seastate Environmental Load
Output:
- SEALST get crest position for maximum and minimum base shear each
wave direction, height and period.

Wave Cyclic Loading Generation


Input:
- SACINP model
- SEAINP create pair of wave loading each wave direction, height and period
for maximum and minimum base shear based on crest analysis result.
Analysis Wizard:
- Linear Static Analysis
Output:
- SACCSF solution file of wave cyclic loading generation

Fatigue Damage Analysis


Input:
- SACCSF file solution of wave cyclic loading
- FTGINP fatigue input (design life, safety factor, S-N curve, SCF method,
combine load of cyclic loading for stress range calculation, etc.)
Analysis Wizard:
- Fatigue Damage
Output:
- FTGLST Output fatigue analysis
- FTGEXT extract data for joint connection with service life less than design
criteria
- PSVDB postvue database for 3D output of fatigue analysis

FATIGUE ANALYSIS
SERVICE LIFE EXTENSION
FINISH

Figure 8.5.1 Flowchart for Fatigue Analysis of ECOM Service Life Extention

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8.6 Stress Concentration Factors (SCF’s)


SCFs are calculated in accordance with the Efthymiou formula.

8.7 S-N Curves


The number of permissible cycles at a stress range value (S-N curves) is given using API RP 2A WSD
[Ref. 1], API Welded Joint Standard (WJT) curve will be applied as S-N curve.

8.8 Results
Results from the Fatigue Analysis indicated that there are joints that have a Fatigue Life less than 59
years. The conclusion and advisor for this condition is presented on section 2.4. Joint with minimal service
life is summarized in the following table below:

Table 8.8.1 – Minimum Joint Fatigue Life Summary

OD Thickness Member Svc. Life Svc. Life


No. Joint Member SF Remark
(in) (in) Type not less Result
Elevation (-) 36.00 ft
201- 303 24 0.5 BRC 2 59 5.57 Inspection
1 303
281- 303 40 0.5 CHD 2 59 0.99 Schedule
207- 303 24 0.5 BRC 2 59 9.75 Inspection
2 303
281- 303 40 0.5 CHD 2 59 1.46 Schedule
303-1102 24 0.5 BRC 2 59 292.54 Inspection
3 303
303- 381 40 0.5 CHD 2 59 22.10 Schedule
303- 384 16 0.5 BRC 2 59 0.32 Inspection
4 303
303- 381 40 0.5 CHD 2 59 0.09 Schedule
314- 303 16 0.5 BRC 2 59 0.79 Inspection
5 303
303- 381 40 0.5 CHD 2 59 0.22 Schedule
309- 303 20 0.5 BRC 2 59 11.74 Inspection
6 303
303- 381 40 0.5 CHD 2 59 2.04 Schedule
377- 307 16 0.5 BRC 2 59 0.39 Inspection
7 307
307-1107 40 0.5 CHD 2 59 0.11 Schedule
388- 307 16 0.5 BRC 2 59 0.78 Inspection
8 307
307-1107 40 0.5 CHD 2 59 0.22 Schedule
301- 352 16 0.5 BRC 2 59 4.87 Inspection
9 301
301-1101 40 0.5 CHD 2 59 1.22 Schedule
301- 372 16 0.5 BRC 2 59 1.67 Inspection
10 301
301-1101 40 0.5 CHD 2 59 0.39 Schedule
301- 358 18 0.5 BRC 2 59 1.71 Inspection
11 301
301-1101 40 0.5 CHD 2 59 0.36 Schedule
201- 305 24 0.5 BRC 2 59 8.15 Inspection
12 305
205- 305 40 0.5 CHD 2 59 1.40 Schedule
207- 305 24 0.5 BRC 2 59 8.47 Inspection
13 305
205- 305 40 0.5 CHD 2 59 1.38 Schedule
305-1106 24 0.5 BRC 2 59 367.98 Inspection
14 305
305- 383 40 0.5 CHD 2 59 28.80 Schedule
305- 374 16 0.5 BRC 2 59 2.73 Inspection
15 305
305- 383 40 0.5 CHD 2 59 0.76 Schedule
372- 305 16 0.5 BRC 2 59 4.66 Inspection
16 305
305- 383 40 0.5 CHD 2 59 1.46 Schedule
305- 309 20 0.5 BRC 2 59 63.42 Inspection
17 305
305- 383 40 0.5 CHD 2 59 6.98 Schedule

The summary of fatigue analysis from SACS Program is presented in Attachment 10.6.

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Figure 8.9.1 to Figure 8.9.5 below showed location of the Joint with Min Service Life from fatigue analysis :

TN
El (+) 10.00 ft
PN
o
45
Brace Member 303-1102
Chord Member 303-381
Service Life Brace = 292.54
Service Life Chord = 22.10
Inspection Schedule 2014
Brace Member 309-303
Chord Member 303-381 Brace Member 303-384
Service Life Brace = 11.74 Chord Member 303-381
Service Life Chord = 2.04 Service Life Brace = 0.32
Inspection Schedule 2014 Service Life Chord = 0.09
Inspection Schedule 2014

El (-) 36.00 ft
Brace Member 314-303 381
Chord Member 303-381
Service Life Brace = 0.79
Service Life Chord = 0.22
Inspection Schedule 2014 Join 303

Brace Member 207-303


Chord Member 281-303
Service Life Brace = 9.75
Brace Member 201-303 Service Life Chord = 1.46
Chord Member 281-303 Inspection Schedule 2014
Service Life Brace = 5.57
Service Life Chord = 0.99
Inspection Schedule 2014 El (-) 87.00 ft

A
281

B
2

Figure 8.8.1 Minimum Fatigue Life Location Joint 303 for Fatigue Life Less Than 59 year

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TN
El (+) 10.00 ft
PN

Brace Member 388-307


Chord Member 307-1107 1107
Service Life Brace = 0.78
Service Life Chord = 0.22
Inspection Schedule 2014

Join 307 El (-) 36.00 ft

Brace Member 377-307


Chord Member 307-1107
Service Life Brace = 0.39
Service Life Chord = 0.11
Inspection Schedule 2014

El (-) 87.00 ft

B
2

Figure 8.8.2 Minimum Fatigue Life Location Joint 307 for Fatigue Life Less Than 59 year

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TN
El (+) 10.00 ft
PN

Brace Member 301-372 1107


Chord Member 301-1101
Service Life Brace = 1.67
Service Life Chord = 0.39
Inspection Schedule 2014

El (-) 36.00 ft
Brace Member 301-358
Chord Member 301-1101
Service Life Brace = 1.71
Join 301 Service Life Chord = 0.36
Inspection Schedule 2014

Brace Member 301-352


Chord Member 301-1101
Service Life Brace = 4.87
Service Life Chord = 1.22
Inspection Schedule 2014
El (-) 87.00 ft

B
2

Figure 8.8.3 Minimum Fatigue Life Location Joint 301 for Fatigue Life Less Than 59 year

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TN
El (+) 10.00 ft
PN

Brace Member 305-374


Chord Member 305-383
Service Life Brace = 2.73
Brace Member 305-1106 Service Life Chord = 0.76
Chord Member 305-383 383 Inspection Schedule 2014
Service Life Brace = 367.98
Service Life Chord = 28.80
Inspection Schedule 2014

Join 305
El (-) 36.00 ft
Brace Member 372-305
Chord Member 305-383 Brace Member 305-309
Service Life Brace = 4.66 Chord Member 305-383
Service Life Chord = 1.46 Service Life Brace = 63.42
Service Life Chord = 6.98
Inspection Schedule 2014
Inspection Schedule 2014

Brace Member 207-305


Chord Member 205-305
Service Life Brace = 8.47
Brace Member 201-305
Service Life Chord = 1.38
Chord Member 205-305
Service Life Brace = 8.15 Inspection Schedule 2014
205
Service Life Chord = 1.40
Inspection Schedule 2014 El (-) 87.00 ft

B
2

Figure 8.8.4 Minimum Fatigue Life Location Joint 305 for Fatigue Life Less Than 59 year

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9. REFERENCES
[1]. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms –
Working Stress Design, API Recommended Practice 2A-WSD (API RP 2A-WSD) 21st Edition, Errata
and Supplement 3, October 2007.

[2]. American Institute of Steel Construction (AISC ASD), “Manual of Steel Construction, Allowable Stress
th
Design”, 14 Edition 2010.

[3]. “ECOM STRUCTURAL DESIGN REPORT”. by PT Atlantic Richfield Indonesia, August 1998

[4]. The latest „ECOM‟ Platform structural drawings (As Built) by PT FLOUR OCEAN SERVICES in
association with ATLANTIC RICHFIELD INDONESIA on 1974.

[5]. “Above Water Platform Inspection ECOM Well P/F” Doc No. 015/ROI-IX/AWPI/SCI/PHE-
ONWJ/2012

[6]. “ECOM Underwater Platform Inspection and Maintenance and Report 2011” by subsea IMR team.
2010

[7]. Doc. No. PHEONWJ-S-PRC-0010, Rev.0, “Guidance On Fixed Offshore Jacket Platform Design”, by
PERTAMINA Hulu Energi ONWJ.

[8]. Dames & Moore report (2000)

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10. ATTACHMENTS

10.1 Structural Geometry


10.1.1 Isometric

10.1.2 Joint’s Name

10.1.3 Member’s Group

10.1.4 Member’s Section

10.1.5 KY – LY

10.1.6 KZ – LZ

10.1.7 Member’s Length

10.1.8 Member’s Yield Stress

10.1.9 Member’s Local CS

10.1.10 Joint Fixity

10.1.11 Member’s Release

10.2 Basic Load

10.3 SACS Input of Finite Element Model


10.3.1 SACS Input Inplace Analysis

10.3.2 SACS Input Seismic Analysis

10.3.3 SACS Input Fatigue Analysis

10.3.4 PSI Input

10.4 Selected SACS Output of Inplace Analysis


10.4.1 SACS Output 1 Year Operating Condition

10.4.2 SACS Output 100 Year Storm Condition

10.5 Selected SACS Output of Seismic Analysis


10.5.1 SACS Output of SLE Seismic Analysis

10.5.2 SACS Output of DLE Seismic Analysis

10.6 Selected SACS Output of Fatigue Analysis

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10.7 Miscellaneous Calculation


10.7.1 Moment Cut Off

10.7.2 Corroded Member Override

10.7.3 Joint Check Calculation

10.7.4 Iteration of Superlement

10.7.5 Seismic Data from Dames & Moore 2000

10.8 Selected Inspection Report

10.9 Selected Drawing Reference

10.10 Client Comments

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ATTACHMENT 10.1
STRUCTURAL GEOMETRY

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ATTACHMENT 10.1.1
ISOMETRIC

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ATTACHMENT 10.1.2
JOINT’S NAME

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ATTACHMENT 10.1.3
MEMBER’S GROUP

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ATTACHMENT 10.1.4
MEMBERS’S SECTION

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ATTACHMENT 10.1.5
KY – LY

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ATTACHMENT 10.1.6
KZ – LZ

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ATTACHMENT 10.1.7
MEMBER’S LENGTH

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ATTACHMENT 10.1.8
MEMBER’S YIELD STRESS

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ATTACHMENT 10.1.9
MEMBER’S LOCAL CS

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ATTACHMENT 10.1.10
JOINT FIXITY

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ATTACHMENT 10.1.11
MEMBER’S RELEASE

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ATTACHMENT 10.2
BASIC LOAD

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ATTACHMENT 10.3
SACS INPUT OF FINITE ELEMENT MODEL

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ATTACHMENT 10.3.1
SACS INPUT INPLACE ANALYSIS

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ATTACHMENT 10.3.2
SACS INPUT SEISMIC ANALYSIS

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ATTACHMENT 10.3.3
SACS INPUT FATIGUE ANALYSIS

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Extension

ATTACHMENT 10.3.4
PSI INPUT

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ATTACHMENT 10.4
SELECTED SACS OUTPUT OF INPLACE ANALYSIS

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ATTACHMENT 10.4.1
SACS OUTPUT 1 YEAR OPERATING CONDITION

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ATTACHMENT 10.4.2
SACS OUTPUT 100 YEAR STORM CONDITION

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ATTACHMENT 10.5
SELECTED SACS OUTPUT OF SEISMIC ANALYSIS

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ATTACHMENT 10.5.1
SELECTED SACS OUTPUT OF SLE SEISMIC
ANALYSIS

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ATTACHMENT 10.5.2
SELECTED SACS OUTPUT OF DLE SEISMIC
ANALYSIS

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ATTACHMENT 10.6
SELECTED SACS OUTPUT OF FATIGUE ANALYSIS

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ATTACHMENT 10.7
MISCELLANEOUS CALCULATION

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ATTACHMENT 10.7.1
MOMENT CUT OFF

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ATTACHMENT 10.7.2
MEMBER CORRODED OVERRIDE

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ATTACHMENT 10.7.3
JOINT CHECK RECALCULATION

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ATTACHMENT 10.7.4
ITERATION OF SUPERLEMENT

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ATTACHMENT 10.7.5
SEISMIC DATA FROM DAMES & MOORE 2000

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ATTACHMENT 10.8
SELECTED INSPECTION REPORT

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ATTACHMENT 10.9
SELECTED DRAWING REFERENCE

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ATTACHMENT 10.10
CLIENT COMMENTS

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