IntelligentHigh SpeedCNCDrillwith Versatility

FANUC ROBODRILL
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Intelligent High SpeedCNCDrill with Versatility
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FANLJC ROBODRILL q_IEseries

FANUCROBODRILL a-iE seriesis a high speedversatileAl CNCdrill with
spindletaper sizeNo. 30 for high precisionand high efficiencyproduction.

High speed,high precision,

and ultimate efficiency
Nano CNCSystem
. H . s a I t r a p r e c i so n p ! s e c o d e r f o rc o n l r o l w l t h
l o t e r p oa t i o na n df e e d b a c kr n a f o m e t e r s

H i g h a c c e l e r a t i opno s i t i o n i n g
. A c c e l e r a t i oonv e r1 5 G

Riqidstructure
of machine
mechanism
. H i s h p r e c i so f l n a c l rr i n s a t l r s h e l r c i e n c y

Al contourcontrolI & HRVcontro'

. G r e a t vr e d L c e sp r o l l e e f l o r s c a L s e db v s e n , od e a l s

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Intelligent
Gontrol
Robot syst
Al contourcontrolII
. m p e m e n t sv e r ys n r o o t hm a c hn e . ls ! r l a c e s
'Standar
.PrlgFm i
Al tool lifemanagement .
. T o o i i e m a n a g e m e . t b a s e do . f t e q r e n . y a . d
t ne ol !se, and cutt rll oad CIMP

A l t h e r m a ld i s p l a c e m e n t L
compensation
. C o r p e n s a t i o n f o r t h e r m . l d l s p l a c e m e nttl i a t m 6 y
.c.ur when lhe sp ndle a.d feedax s operate
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2,100
mm
'1 Wide stroke
,550mm
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StrokeX700.!Y400X 2330mm
Bestseller
drillwithN0,30
Taper
Space saver StrokeX500rrY400).2330mm
StrokeX300.!Y300(+
100))/ 2330mm

X-axis
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'Robotization,Networking, Operational Excellence

, and System integration M A N U A LG U I D EI
O ui c ke d i t o r
em P r o d u c t i ocno n t r oal n dt o o l c o u n t e r
n d a r dp a c k a g et o a a r g e r c a i e p J o . i u coi f Lf e S e t up f i l e
Ethernet
n s t e ra . d n e i r o r l b ! r f g
Safety Excellence
LICITYs DRILL MONITOR i C o n f o r m a n coen t h e E u r o p e a n
machnigpfogramsardno.l.6lle!peralingstatusfr!m3
safetystandards
D u a Jc h e c ks a f e t yf u n c t i o n
tom PMCfunction 'd.
F ' o r rd o o rw i r ha ne p !t r o . r a g r e r o
i cc<
' oro ldp.c
Management Excellence
. l S 0 9 0 0 1c e r t i f i e d
. I S O 1 4 0 0 c1e r t i f i e d
VersatileApplicationsto Meet Wide-variety
of MachiningNeeds
Highly rigid mechanism achieves heavy
m a c h i n i n g€ f f i c i e n t l yi n m i l l i n g ,b o r i n s a n d s i d e
c u t t i n g . N 4 u l t i f a c em a c h i n i n ga n d c o n t o u r i n g
m a k e sa u t op a r t sm a c h i n i n ge a s i e r .

t a n i f o L(dF C D 4 5 0 )
E x h a u sm

High speed atis feed, high speed spinde

o p e r a t i o n a n d o p t i m a l a c c ee r a t i o n a f d
deceleratio. co_rro p'ovides FfficienLyot
- a c h i n i _ g a d r e d u c e dc / c e t i m e . l h i s s F r i e si s
arso su rrble 'or -dchini.9 of elecrlcal ._o
s-all parls. Irom highspeed c-ning o' light
f r e t a l s - L h d s a l u - i n u m l o c u n i n go t s a i n l e s s

3 . 5 H D Df r a m e

H i s h s p e e d a n d H i g h p r e c i s i o nm a c h i n i n gf o r
, e s _ m o d e l s .e l e c r ' o d e sa - d p r e c\ i o n p a - s . i s
p o s s , b l ew t h h i g L s p e e d p r o c p s s i n sN. L R B S
i n r e ' o o l a r i oa__ d s L p e r m . ^ - l e l , n e s e g - e n .
oro9.a- orovide smoort -achined sur'dces
r e q u i r i n gl i t t l ef i n i s h i n gi,n a s h o r t i i m e .

D e e p h o l e o v e r 3 0 t i m e s d e e p e rt h a n t h € h o l e
d i a m e t e ra n d s m a l h o l e a b o l t 0 . 1 m m a t i t s
d i a n r e t ecra n b e d r i l l e d .

D e e ph o l e{ C 3 . 3 x 9 6 m md)r i l l i n g l16x150mm
(sc[,4420)
(sus430)

P r e ,i s p h i s h - s p e p d .o_.ourir9dlow. debu( -S
and chanriering f o r s o p h i s t i c a t epda r t ss ! c h a s
m a s n e s i u mm o l d ,d i e c a s i ,f o r g e do r c a s tp a r t s .
T h i s s e r ' e si s a \ o a v d i l d be f o r i a c h i l _ g r h e
d a t ! n r p l a . e a t t h e s u c c e e d i npgr o c e s s .

Personalcompulercase G e a r{ S C N 4 4 2 0 )
High-precisionindexingis made possibleby
using a closedloop
. A d d i t i o n a l 1 - l 2 ' a x i sc o n t r o l c a n b e a d d e d t o e n a b l e
.Spindle is dnsc y coupledwith its molor.
. Leastmaintenancsdoe to greasesealedbearinss. simuhaneouscontour control of up to 4 or 5 axes.
. High p.ecisionindexins is made possibleby using a closed
. The high speed a.d hish precisionball b€aring is used ror
t h e h i g h s p e e ds p i n d l e . . W i t h t h e F A N U CS € i e s 3 1 ' A 5 , O n e o r t w o a d d i t i o n aal x e s
lsomeollouchswltch6s maynoibeusedaccord
ngtorhetvpeof h )
. W i t h t h e F A N U CS e r i e s3 l i A , O n e a d d i t i o n aal x e sc a n b e
Spindleoutput 110,000min'' spindl6 output 124,000min'l
. An index tabl€ can be used to en6ble multisurface

t -1 t

iI 5rc

Spindl€
onr*rr"e ] $rcfn FouFLc. nlchlnlnt using
.n addhio.al axis 6nd.n
PGible PNible Posue
(8130) (DrN69s7r-A3o)I (Nc5.46) (ssr3o) Valve body cover iADC12)

(8T30)

. Bapidtraversespeed : rhEiimon.lo..l.oniouring
54m/minwith FS31iA5/48m/minwith FS3liA ulins rwo .ddilo..l .16 .nd
. M a x .A c c e l e r s l i o n :
o v e r' 1 . 5 G
w i t h F 5 3 1 r A 5o/ v e r 1 . 3 Gw i t h F S 3 1 f A lmpelloriA uminuh alloy)
. Z a x i st r a v e l: 3 3 0 m m
x distravel Y-dlsrEvel lTablomndlqlqgg
30omm 300+100(i)mm : 630x330mfr
5mmm ' 400nm . Simple and reliabl€propdetarytool
700mm I ,loomm
. T o o l c h a n s i n st i m e ( c u tt o c u t ) :
l.l lhe addnionalamouni oJ 100 mm is provided for imp.oving aDDoach '1.8s€c.
charaderi$ics du.ing wo*.
. M o d e l s f o r 2 l l o o l sa n d f o r l 4 t o o l s

r
.MaxtappinS upto8,000min' {at 24,000minrspindle)6.000min
( a t 1 0 , 0 0 0 m i 6sfp i n d l e )
. Reduced rapping cycle time by quick €xtraction with
ovedde up to 20limes.

V e r s a t i l em a c h i n i n gi s p o s s i b l ei n c l u d i n gd r i l l i n g ,t a p p i n g , E n h a n c e dh i g h s p s a da n d h i g h a c c e l e r a t i osnp i n d l er e d u c e s
m i l l i n ga n d p r o f i l i n g . machiningcycletime significanny.
A m . c h i n i n sl a m p l o w i i h 1 0 , 0 0 0 m i n r s p i n d(l'.! ) A m.chining slmplo wfth 24,000minI spindl€ lrll

HSS HSS 2 3
393 1012 294 219
253

125 6H

l'1) Sampled.tamayv6ryonmachiningcondilions
IntelligentControl
Bell-shaped accsleration/deceleration. in-position width
switching lor rapicl t.averse/cufting feed, .apid traverse
ove.lapping, .nd other control functions, 6s well as Al
contour control I for reading 30 blocks in advance,optimize
axis motion and rsduc€machinins cycletim€.
Durins positioning, acceleration/decelerationis optimally
controlled according to the torque and spe€d chaEcteristics
fi,lating full us€ of the molor characterislicsat a low speed
reduces positioning {rapid traverse} tim€, resulting in
reductionin machiningcycletime.
The latestand ouict resoonseseryo motor 4,s serieswith an
ultra-precisionpulss coder of 16,000,000pu1ss/rsv
resolutionis
adopted. And . cornbin.tion of HBV control, which are
leadins'edge digital servo/spindle control technologios,
reduces possibl€ seNo delay and allows th6 least trackins
e.ror on high-speedmachining.
Nano-interpolation is ultra'precision intsrpolation which
calculatesapositioncommand to be transmittedtorhe digital
servo in nanometerslnm) even when the unil used for the
command an ths program is rm. Tog€ther with nano
leedback by the ultr€-precisionpulse coder whh a resolution
of 16,000,000pulses/rev.,nano-interpolationifiplementsvery
smooth movement to imorove the orecision of machined
Al contour controI II im plements high'sp€€d, high precision
machining by reading 200 blocks in advance for
acceleration/dec€ler.lion control.
The number of blocksto be read in advanc€can be increased,
thereby enabling up to 1,000blocts to b. rsad in advancefor
acceleration/dscsleration control. This snables high speed,
.highprecisionm6chiningwirhoutleedrate varialionseven for
a program consisting of supeFminut€ line sagments- Nano-
interpolation can be used to obtain smooth machined
surfacesrequiringlinls fi nishing.
Mechanicalshock during machining is r€duced more than
sver before by performing acceleration/d€cele.ation control
{smooth bell'shap€d acceleration/d€csl€ration before
inrerpolation)that k6€psa low level of j€rk, which is the rate
of change oI accol€rarion with respect to time. ln a
machining program, a poftion in which a sp€cified profile is
6 m o o t h b u t s i g n i f i c a n t c h a n g e i n a c c € l 6 r a t i o nc a u s e s
mechanicalshock is automaticallydetermin€d,and controlled
so that a suirableBpeedis achieved,
NURBScurves, which have becomewadesprsadas a method
of representingfrae cudes. can be specified in a prosram.
Hish-precision int€rpolation is perfo.msd on each NURBS
curue so that a smooth machined surfacs verv close to the
designed profile c.n be oblained. The size ol3 program can
also be .educsd 3s compared with that of a program
consistingof minut€ str€i9htline comm.nds.
NUiBS h.rpobtiotr \
-av- "7*7-
l/'
MicElin. lm.rDolation t
From a program consisting of minute line segmentscreated
with a CAD/CAM system, the original curued surface is
estimated as NURBScurves. The seneratad NI.JBBScurves
are intercolated in nanometere,so that 6 3moorh machined
surfaceclose to th€ dssignedp.ofile can ba obtained,thereby
rcducingthe number of hand finishing p.ocesssteps.
A h u s e p r o s r a m f o r t h r e e - d i m e n s i o n am
l achiningthat
containscontinuoussettingsfor small amounts of travel can
be stored on th€ ATA flash card buih into lh6 fsst data servor,
€nd can be used for high speed machining. DNC operation
can also be perform€dfrom a personalcomputer.
Memory-based opsrarion can be performed using macro
statementsand subprogramcallslrom the ATAllash card.
Programsstored on the ATA flash card can be edited-
C o m p e n s a t i of.o r t h e r m a ld i s pa c e m e n lts c a r i e d o u t a t r e a l
t i m e b y m o n i t o r i n gt h € o p e r a t i o ns t a t u so i t h e s p i n de a n d
f e e d a x i s a n d e s t i m a t i n ga n e l o n g a t i o na L o n gt h e e a c ha x e s .
( T h e p r e c s o n o i c o m p e n s a t i o nv a r i e s w i t h t h e o p e r a t l n g
Monror th€lparaton slalus ol ,"", r"dr","t";;;;t;l
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t
T h e t o o l i i e m a . a g e m e nttr a c e sl o o l s t a t u ss u c ha s t r e q u e n c y
o r i i m e o f u s e a n d r e p a c e sa 1 0 o w h e n i t s u s a g ee x c e e d tsh e
p r e s e tv a u e . T h i s p r e v e n t sa n y t r o u be o n c u t l n 9 t o o l s s u c h
T h e b u i l ti n A l t o o m o n i l o rw a t c h e sa c t u a o a d o n d r i l l i n gb y
d e t e c t i n gd l r e c t l ye x t e r n a d i s t u r b a n c eo a d o f t h e s p i n de
m o t o r . T h i sp r o v d e s s u p e r i o rt o o m a n a g e m e n l(.F o r u s a b l e
r a n s e sc, o n t a cFt A N U C . )
Breakase*"1
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M A N U A LG U L D E r c a n b e u s e dt o p e . f o r ma l Lo p e r a t i o nfsr o m
c r e a t l o no f a p r o g r a mt o m a c h l n i n go n o n e s c r e e ns l m p l y .
A c o n v e n t i o n ap r o g r a mu s l n gG c o d e sc a n b e c r e a t e ds i m py
u s i n s a s r a p h i c a lm e n u g ! l d e . H o l e p o s i t l o ns p e c i f l c a t i o n
a n d p o c k e t l n gc a n b e e n t e r e ds i m p l y w l t h o u t c a l c ua n o n s .
H i g h - s p e e dr € a l a n i m a t e ds i m u a t i o n w t h a s o d m o d e
a l l o w ss i m pe m a c h i n i n gs i m ua i i o n .
A dual check safety functlon s nstaled, which douby
m o n i t o r sf e e d r a t e ,p o s i t i o n ,a n d s a i e t y s l g n as ! s i n g t w o
C P U SN . e l t h e rs p e c i a ol p e r a t l o n. o r w a i t i n gt m e f o r s a f e t y
c h e c k i s r e q u i r e d ,T o g e t h e rw i i h t h e e l e c t r o m a g n e t i co c k
m e c h a n i s nor n e a c hd o o r ,i h i s f ! n c t i o n e n s u r e st h e s a i e t yo f
i h e o p e r a t o r sw t h o u t r e d u c i n ge f f l c i e n c yT. h e c a t e g o r y - 3
s a f e t ye v e l d e f i n e di n E N 9 5 4 1 s e n s u r e d .
Both monitor posilion
cNc
CPU
Borh
E l e c l r o m a g n e tl iocc k t/osgnals
d o o rs w i l c hs i s n a l
CPU
C h a n s e s( s ! c h a s a d d i n sp o w e rn o l s ef l l t e r s )
t o t h e i m p r o v e ds a f e i y m e n i l o n e da b o v e
c e r t i fe d b y t h i r d p a n yc e r r i l i c a t i oi n s t i t L t e s .
Robotization,
Networking
andSystemIntegration
A f o b o t s t a n d a r dp a c k a g ew i t h . v e r s a r i em i n l r o b o t F A N U C
R o b o tL R l v l a t e1 0 0 i B , r 2 0 0i inBs t a e d c . n e . s i y i m p l e m e n a
t
c o n r p a cm
t achlning c e w t h o w - p r l c et h a t e n a b l e sp r o c e s s e s
s,.1 deo"d 9. oadnJ"rdd-b-ri qoi^o p""
. T h e p a c k a S eo f t w o R O B O D R I L LaS. d o . e r o r r o t s a s o

. W i t h t h e r o b o to p e r a to n s c r e e no f t h e R O B O D B I LyLo, ! c a n
o p e r . t e . r o b o t ,o p e . . n d c l o s ea r o b o t h a n d ,o p e n a n d
c l o s ea n a l t o m a t l cs d e d o o ra n d v i e wt h e s y s t e ms t a t ! s .
. n t e r o c [ . 9 w i h s a f e t y c o n s i d e r a t ] o lns i f c o r p o r a t e di n
ROBODBILL

T h a n k st o t h e m u t l p l e r o b o t s m , a c h i n i n gs y s t e mw t h o ! t a n y
p e r p h e r a l d e v i c ei s . l s o a v al a b e .

F o b o t o p e r a f i o ns . r e e n

v.
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T h e E t h e . i e t f ! n c t o n i s ! v a i a b e a s s t a n d a r dc o m m ! n r c a t o n

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c a f b e l s e d o n a p e r s o n acl o m p u t e rc o n n e c t e d t o t h e n e t w o r kt o
m a n a g eR Q B O D FL L p f o g r a m sa n d m o n t o r t h € o p e r a rn ! s t a t l s
Coolant!nlt w th ch p . f a n ! r e rn s t ae da t s i d e

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EasyOperation
Two production monitoring counters and two accumulation
counters are applicabls for recognition of schsduled parts
production, status display, termination of m.chinins and so
on. Thsse counters are indispensabletor production. Ths
us€ ltatus oftoolswith ths toollife managementfu nction c6n
also bacheckedusing the tool counteron the same screen.
S t a n d a r dd i s p l a yw i t h 1 0 . 4 " c o l o r L C D i n t e g r a t e dw l t h t h e
operator pansl f€€tures ease of us€ with least key stroke
operations.Tha soft keys venically provicledto rhe right of
the display unit c6n be used as machin€ operation m€nu
In a memory card slot locatedat ths side ofthe display unit. a
compactflash card can be insertedto perform DNC opsration
or to enablo ih€ card to be us€d as a large sized progftm

I n i t i s l s e t t i n g i n f o r m a t i o nc a n b e s t o r a d s u c h a s p a r t g
coordinatesystem,offs€ts values, progrdm idsntiflcationand
s o o n . A u t o m a t e d i n i t i 6 l i z 6 t i o nf o r o p 6 r 6 t i o n i s a v a i l a b l €
simply by calling a s€t of informationfor easeof use.

Ouick Editor used to cr€ats or edit a program is an easyto-

us€ full'screeneditor, which can perform copy, hove, search,
cursor jump, and othsr operationslike an €ditor for PCs.The
guidancoinputfunction for G codesor M codes allows you to
sdit a p.ogram efflci6ntly. EflElive edit of programming is
6lso possiblethrough on- screenselectionof G and M codes

t Th..bove phoroistharlof a.T2llE.nd a Tl4iE

The custom PNICfunction which allows simDle control of

peripheral d€vicas is installed a6 standard. A s€quence
program can bs cr€atsd and edit€d easily on a screen with
s y m b o l s .T h i s f u n c t i o n p r o v i d e s 1 6 i n p u t a n d 1 6 o u t p u t
s i g n a l sa s b a s i cf o a t u r e sa n d a l s o a v a i l a b l su p t o 3 5 2 i n p u t
and 256 output sign.ls in totalas optionalfe6tures,

Largs-sizedp.ogram e8sily m€naged based

pn program folders ( e € c hh a v i n g u p t o 3 2
 I
730mnrfor 4-T14lE
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t

C e n t e trh r o L r g cho o l a n t A u t o m a t i cf l r e e x t i n g L r i s h e r

Coolanu
t n i tw i t h c h i p f l u s h

( N O T E ) W h re n
€quipment
machining
ffi O p e r a t i o np a n e l w l t h
alphabeticalkey

sa Ii a m h a b e m a t e r l a l s l c ha s r e s l n s, e l e c lt h e a o t o m a t i c l n ec o n lrffooll
rment againsl Iif6 hazards. Forthe haterials covered bV the automatlc Iif€ contfor
OBBoODDBBl LI LLsLa e s p e r s o n n e .
e q ! i pr m e n i ,c o n rl aacctttthheeF o

F A N U Co p e r a t e sc u s t o m e rs € r v i c ea n d s u p p o r t s y s l e m a n y w h e r ei n t h e w o r l d F A N U CT r a l n i n gC e n t e ro p e r a t e sr r a i n i n g
s ,f f i i a t € sa n d d i s t r i b u t opr a d n e r sF
i h r o ! q h s u b s i d i a r i ea . A N U Cp r c v i d e st h e h i g h € s t p r o g r a m so n F A N U CR O B O D R I Li Ls e r i e s
quality se.vicewilh the quickestrespo.se at the locationnearesiyori. througho!t the year, whlch foc!s on
p r a c t i c a lo p e r a t i o n sa n d p r o g r a m m i n g
with machining know how and

Inquiriesi Yamanakakomura,
Yamanashi,Japa. a01.O50l
Phone: Al-555.84-6030Fax a1-555-84-5540

10
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Japan

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2005.6,Prinledin Japan
FORILLA-iE(E)-024,