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• Smaller water storage tank means less weight with more efficient
heating.
Vacuum Tube Description
Evacuated tubes are the absorber of the solar water heater.
They absorb solar energy converting it into heat for use in
water heating. Each evacuated tube consists of two glass
tubes made from extremely strong borosilicate glass. The
outer tube is transparent allowing light rays to pass through
with minimal reflection. The inner tube is coated with a
special selective coating (Al-N/Al) which features excellent
solar radiation absorption and minimal reflection properties.
The top of the two tubes are fused together and the air
contained in the space between the two layers of glass is
pumped out while exposing the tube to high temperatures.
This "evacuation" of the gasses forms a vacuum, which is an
important factor in the performance of the evacuated tubes.
The vacuum in the evacuated glass tube is less than 5×10-
3pa This can only be reached and maintained over a long
period of time through a specialized evacuation process in
Heat Pipe production resulting in an almost total elimination of
convection and conduction losses from the tube.
Vacuum P<5x10-3 Pa
If you do not have an additional means of using the excess heat, then adjusting the angle of the collector can help to reduce summer heat output. As
can be seen by the diagram above, the sun is low in the sky during the winter and high in the summer.
By increasing the vertical angle of the collector by about 20° more the location's latitude (ie. 60° instead of 40°), greater winter performance will be
experienced. This is because the collector is "facing" the sun (perpendicular - longitudinal angle). Due to the higher location of the sun in the sky
during the summer, the collector will be around 40° from perpendicular and as such heat output will be reduced as the collector is not fully "facing"
the sun. This simple solution alone can reduce peak summer output considerably, thus reducing problems associated with excessive summer heat
production. The high angle not only maximises expose to the direct winter sun.
Other Installation Considerations
Evacuated Tubes of Vacuum tubes are usually made out of glass. In most situations we see a
double wall system based on Pyrex. Special absorbing coating is utilized in order to coat the
outer surface of the glass inside the inner tube. Inside all tubes air is removed in order to create
one vacuum. Copper heat pipes for rapid heat transfer are located right in the middle of these
tubes.
Before you embark on any solar project you MUST do a solar site survey. This will ensure that
you actually get enough sun on your collector to make it worthwhile. Generally, in Puerto Rico
this is not a problem.
There are two basic questions to answer to determine if solar can work well at a given site
location:
– Does your location get enough sun? In Puerto Rico, the collector should be
installed at a minimum of 45 degrees angle to ensure optimal Solar Heat Pipe
operation during our winter.
– Do nearby obstacles (trees, buildings, etc.,) at your location block too much
sun? Collectors should be mounted on an unshaded area of a south-facing roof.
– For most types of solar applications, you will be OK if you have 4 or 5 hours of
unblocked sun that is roughly centered around solar noon.
System Comparison
1. Heat absorptions from the infrared rays of solar radiation Heat absorption occurs from the visible light rays, On
instead of the visible light rays, so during winter and cloudy cloudy days performance will be affected significantly.
days, the system absorbs infrared rays as usual.
2. Heat absorbing surface is always perpendicular to sunlight Heat absorption surface will be perpendicular to sunlight
because of spherical collectors only for a short time.
3. The vacuum inside the collector tubes vastly reduces Heat loss will be more at night from collector panels.
overnight heat loss
4. Salt or scale formation when using hard water will be reduced Scale formation will be more and may choke the narrow
pipes within the collector.
5. Scale deposits slide off the smooth glass walls to accumulate Once the scale deposits are formed it stops the flow of
at the bottom from where they can be easily removed. water; the removal of scale is also somewhat difficult.
6. Installation of the system is relatively easy Installation of the system is not easy as VTC
7. Area required for installation will be very less It requires more area compared to VTC
8. Incase of damage to the collector tubes, individual tube can be But here the entire flat plate has to be replaced and it
replaced. involves high cost for replacement.
GAS WATER HEATERS - Gas is the fastest way to heat water. It’s the most economical way too. And it’s the way
homes and establishments across the world usually heat water. Heating water with a gas heater costs much less
compared to an electric heater. One gets to save as much as 66 percent on water heating and also gets hotter water
much faster with gas. The gas heater acts as the perfect complement to the vacuum water heater.
System Maintenance
MAINTENANCE
• VTC solar water heating systems do not need significant maintenance.
• Should a tube even be broken it should be replaced. This, however, is an inexpensive and
easy job. Any "handy" person can install a new tube (while adhering to local health and
safety regulations). Tubes are very strong and not easily broken, but if the worst should
happen, VTC tubes can be replaced very easily. They are inexpensive and available though
the contractor. They can operate with several broken tubes, but the efficiency will be
reduced, so it is recommended that broken tubes be replaced immediately
• The system is resistant to the adverse effects of weather as it is made of stainless steel.
• VTC solar water heaters can last for 15-20 years depending upon the general upkeep.
• What happens if one of the solar tubes is broken? - Firstly, tubes are very strong and not
easily broken, but if the worst should happen, solar tubes can be replaced very easily.
Vacuum solar collectors can operate with several broken tubes, but the efficiency will be
reduced, so it is recommended that broken tubes be replaced immediately
Installation at Housing Units
• Housing applications is another use
for the vacuum water heaters. Main
field activities at thirty three (33)
housing locations include but are not
limited to:
– Solar water heaters, vacuum
collector type units, installed at
the roof of selected houses.