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Article history: This article presents an energy and economic analysis of a trigeneration configuration for supermarket
Received 16 December 2010 applications. The energy system in a supermarket is relatively complex, because it includes lighting,
Accepted 5 February 2011 air conditioning, cabinets, refrigeration system, etc. A trigeneration system could be used to simultane-
ously satisfy heating, refrigeration and electricity demands in supermarkets. More specifically, this article
Keywords: studies the integration of a trigeneration system and an indirect refrigeration cascade compression sys-
Trigeneration
tem in a supermarket in Barcelona. The trigeneration system consists of a cogeneration engine and an
Absorption chiller
ammonia/water absorption chiller unit. The results of simulating energy usage, life cycle costs and CO2
Compression chiller
Energy saving
emissions have been compared with a conventional indirect refrigeration cascade compression system
Supermarkets for the supermarket studied. Several trigeneration configurations have been studied. They all show a
payback time of less than 6 years but the profitability of the investment depends strongly on the ratio
between the prices of natural gas and electricity. This study shows that this novel trigeneration system
is economically feasible and environmentally more viable than conventional supermarket systems.
© 2011 Elsevier B.V. All rights reserved.
1. Introduction ically 47% is used for the refrigeration system, 27% for lighting,
13% for fans and climate control, 3% for the kitchen, 5% for out-
The efficient supply of energy is fundamental if the productivity door uses and 5% for other uses [5]. Electricity is used for lighting,
of commercial activities is to be increased and people’s standard electrical equipment, fans and for so-called plug-in cabinets in the
of living improved; however, the use of traditional energy tech- sales area. Energy is also often used to cover demands for heating
nologies contributes to the emission of greenhouse gases and the and hot water. Because of the amount of electricity used, reducing
depletion of non renewable energy sources. Developed countries consumption has become a strategic issue for supermarket own-
are struggling to reduce the amount of energy they use and invest- ers from both the economic and environmental perspectives. A
ment in more energy-efficient technologies is becoming the main variety of innovative technology solutions have been adopted to
pathway to reduce the impact on the environment. The potential to improve the energy efficiency of supermarkets, among which are
develop energy efficient technologies is significant and most pro- the integration of HVAC and refrigeration units [6] and this same
cesses and technologies can become substantially more efficient, integration using multiple subcoolers [7].
greener and cleaner than they are today. Trigeneration systems have recently been studied as a means
Supermarkets are intensive users of energy [1] and in developed of decreasing energy use [8,9]. Various options and trigeneration
countries they consume about 3% of the electric energy avail- technologies have been analysed from the technical, economic and
able [2]. Electricity consumption in large supermarkets in the US environmental perspective in an attempt to identify the advantages
and France is estimated to be 4% of the national total [3]. In the and disadvantages of real cases [10–12].
United States, typical supermarkets with a sales area of approxi- Depending on the user’s refrigeration demands, either direct or
mately 3700–5600 m2 consume about 2–3 million kWh per year indirect activation can be used between the cogeneration and the
[4]. A breakdown of supermarket energy usage shows that typ- absorption chiller in food applications with good results [13,14].
Direct activation consists of the direct use of exhaust gases to
drive the absorption chiller. Indirect activation, on the other
hand, uses the exhaust gases to produce hot water or steam in
Abbreviations: ARS, absorption refrigeration system; ICE, internal combustion
a heat exchanger that is subsequently used as a heating medium
engine; HVAC, heating, ventilatition, and air conditioning; LCC, life cycle cost.
∗ Corresponding author. for the chiller. The energy efficiency of conventional refrigera-
E-mail address: juancarlos.bruno@urv.cat (J.C. Bruno). tion systems has been compared to that of various trigeneration
0378-7788/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.enbuild.2011.02.003
1428 M.A. Marimón et al. / Energy and Buildings 43 (2011) 1427–1434
200
150
Electricity, kWe
100
50
0
0 2190 4380 6570 8760
Time, h
Fig. 5. Hourly electricity demand for the case study of the Barcelona supermarket.
have been simulated using Meteonorm [17] for the city of Barcelona
in CyberMart.
The input values for the ventilation air were 15,000 m3 /h for the
air mass flow and 400 Pa for the pressure drop.
The annual electricity usage for air conditioning, lighting and
Fig. 4. Streams when the trigeneration system is integrated with the conventional refrigeration in the Barcelona supermarket simulated in CyberMart
refrigeration system. was found to be 1059.6 MWhe , the annual cooling for air condi-
tioning demand was 50.2 MWhc and the annual heating demand
57.5 MWh.
or be sold to the national grid. An electrical compression chiller The annual refrigeration demand for the low and medium cabi-
and a natural gas fired boiler are used for the air conditioning of nets was 1042.8 MWhc . The supermarket’s hourly electricity profile
the supermarket. Another absorption chiller unit could be used to is shown in Fig. 5. It is clear that the supermarket’s electrical
cover the air conditioning cooling demand but this option is not demand increases significantly in the summer months when the
analysed in this study. higher outdoor temperature increases the cooling demand for the
air conditioning and refrigeration system.
3. Case study The hourly cooling and heating demand in the supermarket is
represented in Fig. 6. In the present analysis, the cooling and heat-
3.1. Supermarket description ing demands for air conditioning in the supermarket were satisfied
using an electrical compression chiller and a natural gas boiler,
The supermarket chosen for the case study is located in respectively (Fig. 3).
Barcelona, Spain (north 41◦ 41 , east 2◦ 17 ) and consists of the shop-
ping area, processing areas and cold stores. It has a total area of 3.3. Selection of the trigeneration system
3000 m2 and the envelope, from inside out, is made of: 25 mm
gypsum, 200 mm cross bars, 10 mm stucco, 150 mm insulation and The size of the cogeneration and absorption units was selected
120 mm brick. The refrigeration capacities installed at the medium on the basis of the cumulative curve of the total refrigeration
and low temperature levels of the supermarket are 100 kWc and demands in the supermarket [18]. To choose an appropriate absorp-
40 kWc , respectively. The average lighting is 20 W/m2 . The super- tion chiller, the cumulative curve of the total refrigeration demand
market is designed for approximately 1500 people per day and it (sum of the demands of the medium and low temperature cabinets)
opens to the public from Monday to Saturday between 9 am and 9 was obtained (see Fig. 7) using the CyberMart software.
pm.
140
3.2. Modelling of the supermarket energy supply system
120
Cooling and Heating, kW
The model is based on the heat balances of room air, room sur- 100
faces and building structure and assumes that the variation in room
temperature is negligible, the temperatures on the surfaces are the 80
same and the thermal loads such as outdoor temperature, solar
radiation and internal gains are constant during each time interval 60
(1 h in this case). For the calculation of heating and cooling loads,
40
the sales and office areas in the supermarket were assumed to be
one zone. The outdoor climate is an important factor in the energy 20
usage of supermarkets. It affects the indoor climate and the per-
formance of the refrigeration system in several ways. The outdoor 0
temperature, relative humidity, solar irradiation and wind speed 0 2190 4380 6570 8760
influence the indoor climate through the building envelope, the Time, h
ventilation system and infiltration. The air temperature, relative
Fig. 6. Hourly cooling (blue line) and heating (red line) demands in the case study
humidity, wind speed, beam and diffuse radiation on a horizontal of the Barcelona supermarket. (For interpretation of the references to colour in this
surface, height of the sun, solar azimuth and cloud cover fraction, figure legend, the reader is referred to the web version of this article.)
1430 M.A. Marimón et al. / Energy and Buildings 43 (2011) 1427–1434
120 Table 1
Annual demand of electricity, heat and cooling with the conventional system in the
supermarket.
Total refrigeration capacity, (%) .
100
Annual supermarket values
60
Table 2
40 ICE and absorption unit nominal performance.
Fig. 8. Operation strategies for the trigeneration system: (a) trigeneration system using an absorption refrigeration system (ARS) at full load; (b) trigeneration system using
two ARS at partial load.
Table 5
Performance trigeneration with indirect cascade absorption/compression system.
Operating strategy Periods ICE load (%) Number of Configuration Gas consumption Electricity Heating Refrigeration
trigeneration h/year (MWh) (MWhe ) (MWhth ) capacity (MWhc )
Option 1 Period 1 100 6359 ICE+2 ARS at full 2257.4 763.0 1242.0 623.1
load
Period 2 100 2401 ICE+1 ARS at full 852.3 288.1 468.9 117.6
load
Option 2 Period 1 100 6359 ICE+2 ARS at full 2257.4 763.0 1242.0 623.1
load
Period 2 75 2401 ICE+1 ARS at full 623.5 211.2 338.5 117.6
load
Option 3 Period 1 100 6359 ICE+2 ARS at full 2257.4 763.0 1242.0 623.1
load
Period 2 50 2401 ICE+1 ARS at full 424.7 140.1 233.8 117.6
load
Option 4 Period 1 100 6359 ICE+2 ARS at full 2257.4 763.0 1242.0 623.1
load
Period 2 100 2401 ICE+2 ARS at partial 852.3 288.1 468.9 211.7
load
Table 6
Annual performance of trigeneration with indirect cascade absorption/compression system.
lowing the refrigeration demand and the compression chiller back boiler, and the total investment of the conventional indirect cascade
up is not used in the last 2401 h period. refrigeration system.
Table 7 also shows the total investment cost for the trigener- The annual energy operating costs were determined using the
ation system. It includes the cost of the vapour compression back energy prices given in Tables 3 and 4. Table 8 shows the cost of
up system, the low temperature cabinet compression system, the operating the trigeneration system with the different options. The
operating costs for the conventional system are shown in Table 9
Table 7 for reference.
Total investment cost for the trigeneration system and compression chiller backup. The annual electricity cost for option 4 is lower than for the
Cost (D )
other options. This is because the electric demand for the vapour
compression chiller is low enough to compensate for a higher con-
ICE cost 120,000
sumption of natural gas.
Cost of absorption chillers 59,000
Compression chiller at medium temperature (back up) 116,550 The economic results for the trigeneration system are com-
Low temperature cabinet compression chiller 116,550 pared with those for conventional indirect cascade refrigeration
Boiler 10,000 in Table 10. The best option as far as payback is concerned is option
Total investment trigeneration + compression back 422,100 4 with a payback period of less than 5 years.
up
Indirect cascade compression system 330,000
A sensitive analysis was carried out to evaluate the impact of the
Boiler 10,000 natural gas/electricity on the payback energy price ratio. This analy-
Total investment conventional indirect cascade 340,000 sis is shown in Fig. 9. In this case the cost of natural gas was changed
refrigeration system from 0.031 to 0.046 (D /kW). The reference energy price ratio for
1432 M.A. Marimón et al. / Energy and Buildings 43 (2011) 1427–1434
Table 8
Trigeneration + compression system operation costs for the different options.
Trigeneration management
Table 9 system throughout its life cycle. To calculate the LCC, the present
Conventional system operation costs.
value of all costs occurring during the period of study need to be
Annual fuel cost (D ) −3143 computed.
Annual electricity (D ) −123,979 The costs during the life cycle are of two types: one-off costs and
Annual O&M (D ) −9000
annually recurring costs. The one-off costs occur one or more times
Total operation cost (D ) −136,122 during the study period: for example, investment, repairs, etc. The
annually recurring costs occur regularly every year: for example,
energy, annual maintenance, etc. The present value of one-off costs
16
can be calculated using the equation:
SCn
12 SCPn = n
[1 + (i − pe)]
where SCPn is the present value of a one-off cost, SCn is the single
Years
25
27
28
30
32
33
35
0.
0.
0.
0.
0.
0.
0.
0.
RCn is the annually recurring cost. The LCC formula used is:
Ratio (Natural Gas/Electricity Cost)
LCCtotal = Inv + LCCenergy + LCCO&M + LCCothers
Fig. 9. Impact of the natural gas/electricity cost ratio on payback.
where Inv is the present value of investment, which includes prod-
uct costs, installation, administration, etc. LCCenergy is the present
configuration 4 is 0.315 with a payback of 4.5 years. At ratios higher
value of the annual energy cost. LCCO&M is the present value of the
than 0.33, the payback increased to more than 10 years.
non-fuel operating, maintenance and repair costs and LCCothers is
the present value of other costs.
3.5. Life cycle cost (LCC) analysis The investment costs and operating costs used were the same as
the ones used for the payback analysis. Table 11 shows the values
Option 4 was therefore evaluated in more detail using the life used for the LCC analysis.
cycle cost (LCC) analysis, a method that evaluates present and Fig. 10 shows the energy costs (in thousands of euros) as a func-
future costs of the investment, operation and maintenance of a tion of time over a period of 15 years. The blue line represents
Table 10 Table 11
Pay back. Data to calculate LCC.
Table 12
Total CO2 emission of the trigeneration configuration.
Trigeneration + indirect cascade absorption/compression chiller Consumption Emission factors Spain (tons CO2 /MWh) Emission (tons CO2)
2,000 and around 1,830,000 euros for the trigeneration system. These
economic results are, however, dependent on the subsidies for elec-
Energy cost, (1000* euro)
Acknowledgements
500
The authors would like to acknowledge the funding for this
work provided by the Spanish Ministry of Education and Science
0 (project ENE2006-15700-C02-01/CON and ENE2007-29046-E) and
0 2 4 6 8 10 12 14 16
the scholarship BES-2007-16086.
Time, years
Fig. 10. Variation of the energy costs (LCC) for the conventional indirect cascade References
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