Professional Documents
Culture Documents
H. M. PAI
EARTHING
FOR
EQUIPMENTS
SUB - STATIONS
RESIDENTIAL PREMISES
RURAL AREAS
1985. H. M. PAI
EARTHING
By : H. M. PAI
B. Sc. Engg. ( Elec - Mech )
F. I. E. E
C. Eng. ( India )
General Manager,
Torrent Power Ltd.,
Jubilee House,
Shahpur,
Ahmedabad.
INDEX
1. Terminology 1
2. Earthing and I.E. Rules 2
3. Earthing and grounding. 3
4. Nature of earth electrode resistance. 4
5. Measurement of earth resistivity. 5
6. Earth Electrodes. 6
7. Earth resistivity and gradient. 14
8. Earthing and Bonding 15
9. Sub-station earthing 17
10. General instruction for laying earthing grid. 22
11. Consumer installation earthing and protective multiple earthing. 23
12. Earthing in rural areas. 26
13. General question and answers. 27
APPENDIX
There are many ways of protecting both the installation, user and operation staff
from the risk of electric shock of fire under fault condition. A shock risk arises when ever
accidental contact is made between the live conductor and exposed metal work. This risk
can be guarded against by efficient earthing. Fire risk in electrical installations also can
arise due to earth fault current, particularly if the earthing and bonding arrangements are
nor capable of carrying a sustained fault current without excessive heating. In outdoor
substations step and touch voltage can cause risk to life of operation staff if voltage
gradient is not kept within safe limits by a properly designed earthing grid.
Thanks are due to the Management of the Ahmedabad Electricity Ltd., For the
encouragement given. 1-1-1985
H. M. PAI
1. TERMINOLOGY.
Potential gradient : The potential difference per unit length measured in the
direction in which it is maximum.
Resistance area of The area of earth within which practically the whole of the
an earth electrode : potential difference between the electrode and the general
mass of earth occurs when it is carrying fault current.
Rule 51 (D)
All metal work associated with the installation other than that designed to
serve as a conductor, be connected with earth.
Rule 61 (2)
Before supply is made ‘on’ all earthing system shall be tested to ensure
efficient earthing.
Rule 61 (5)
All earthing systems shall be tested for resistance on dry during the dry
season not less than once every two years.
Rule 61 (6)
A record of every earth test made and the result there of shall be kept.
Rule 66 (a)
Wherever conductors are enclosed in metal sheathing, the sheathing shall
be earthed.
Rule 66 (b)
The resistance of the earth connection should be low enough to blow fuse
trip breaker in the installation concerned.
Rule 88 (2)
Wherever guard wires are provided, these guard wires should be
connected with earth.
Rule 92 (2)
The earthing lead for any lightning arrestor shall not pass through any
iron or steel pipe, but shall taken as directly as possible from the lightning
arrestor to a separate earth electrode subject to the avoidance of bend wherever
practicable.
3. EARTHING & GROUNDING.
3.1 Objective
Equipment earthing or grounding relates to the manner in which non-
electrical conductive material, which either encloses energized conductors or
adjacent there to is be interconnected and grounded. The basic objectives being
sought are the following :-
4.1 Nature :
The first two resistances are very small and can be neglected for all
practical purposes.
Around the electrode, the soil resistance is the sum of the series
resistance of virtual shells of earth, located progressively outward from the rod.
The shell nearest the rod has the smallest circumferential area or cross section,
so it has the highest resistance. Successive shells outside this one have
progressively larger areas, and thus lower resistances. As a radius outward from
the rod increases to about 6 meters, the incremental resistance per unit of radius
decreases effectively to nearly zero.
So, the first few centimeters away from the electrode are the most
important once, as far as reducing the electrode resistance is concerned. In high
soil resistivity locations, decreasing the soil resistivity in this small area round the
rod by chemical treatment, will be most useful in reducing the electrode
resistance.
So, if ‘ r ’ was 20 ohms, with 4 rods the total resistance will be 20 X 0.34 =
6.8 ohms and not 20 / 4 = 5 ohms Similarly with 20 rods it will be 2 ohms and not
20 / 20 =1 ohm.
The resistivity of earth varies over a wide range depending on its moisture
content. It is, therefore, advisable to conduct earth resistivity tests during the dry
season in order to get conservative results.
5.3 Formulae
The connections are done as shown in Fig 5.1.
Formula 1.
r = 192 S. R.
Where r : earth resistivity in ohm-cm.
S : Distance between electrodes in feet.
R : Megger reading in ohms.
Formula 2.
r = 2 TT S. R
Where r : earth resistivity in ohm-cm.
S : Distance between electrodes in meter.
R : Megger reading in ohms.
Formula 3.
In Formula 1 and 2, the depth ‘d’ is less than s/20 i.e. if S is 10 meter, ‘d’ is
50 cms or less. If ‘d’ is more than S/20, than formula to be used is as follows :-
r = 12.56 S R
1 + 2S - 2S
√ S2 + 4 d2 √ 4 S2 + 4 d2
Where
S: Distance between electrodes in meters.
d: depth of burial of electrodes in meters.
r: resistivity of soil ohm meter.
R: magger reading in ohms.
5.4 Test Procedure :
At the selected test site, the four electrodes are driven into the earth along
a straight line in the chosen direction at equal intervals ‘S’ as shown in Fig. 5.1.
The depth ‘d’ of electrodes in the ground can be of the order of say 10 to 15 cms
or more. It should be remembered that ‘S’ should be 20 ‘d’ or more, it ‘d’ say 15
cam, then ‘S’ should be 3 meters or more. The megger is placed on a steady and
level base. The connection P1. P2, C1 and C2 are made as shown in Fig. 5.1.
The readings on the megger are then taken while turning the crank at about 135
rev/min. Formula 1 or 2 can be used to get earth resistivity after getting reading
‘R’.
But if ‘S’ is less than 20 ‘d’, than formula 3 will have to be used.
Earth resistivity for different types of soils may have values as shown in
table 5.1.
Table 5.1
Table 5.2 shows the approximate resistance in ohms for typical electrodes
in soil of resistivity 1,000 ohms-cm.
Table 5.2
Electrodes. Resistance in ohms.
8’ × 5/8” dia Rod. 4.2
12’ × 5/8” “ 3.0
18’ Sq. CI plate. 6.0
24” “ 4.5
6’ × 1.1/4” dia pipe 4.75
6’ × 2” ‘ 4.43
For soils of other resistivity, the figures in tables 5.2 are multiplied by the
factor (Resisistivity/1000). Multiple electrodes are installed in almost all to get
lower resistance. Precautions should be taken in such cases as follows :-
6. EARTH ELECTRODES.
6.1 Types :
Basically all group electrodes may be divided into group. The first group
comprises underground metallic systems, metal building frameworks, well
casings, steel piling and other underground metal structures installed for
purposes other than grounding. The second group comprises made electrodes
specifically designed for grounding purposes. The metal building comprises. The
metal building frames are normally attached by long anchor bolts to their
concrete foundation footing. The anchor bolts in concrete serve electrodes, while
the metal building frame is simply a grounding conductor.
Each such a footing electrode has resistance equal to or lower than that of
a given rod of equal depth, The large number of such footing inherent to building
will provide a net ground resistance considerably lower than that normally
provided by other made electrode methods, generally below 1 ohm and
frequently of the order of 0.25 ohm.
Coarse cracked rock, usually granite, is normally spread all over the
surface of the soil within such a substation grid area, not for housekeeping
reasons, but to provide a high resistance surface treatment to reduce the hazard
from step potential to persons within this areas buring a severe fault.
6.4 Plates :
The preferred practice with plate electrodes is bury then on edge since
minimum of excavation is required and it is possible to obtain better contact with
the soil when backfilling. There appears to be little difference between the
effective resistance of horizontal and vertical plates. For commonly used plates
of 0.9 to 1.9 m2 the optimum burial depth is 1.50/2.4m.
For ease of driving, some rods are available in sections. As each section
is driven toward ground level, another section is added by use of a coupling,
making a continuous conductor. A removable stud will take the driven blow and
avoid damage to the threads of the joint. For safety reasons, rods should be
driven so that no unguarded length remains above ground.
The effect of the rod diameter on the resistance of the connection to earth
is small. The diameter of the ground rod is determined mainly by the mechanical
rigidity required for driving. It is advantageous to select the smallest diameter rod
that meets the driving requirements. Average soil conditions will permit the use of
the 12.5 mm rod. The 16.00 mm rod can be driven in nearly all types of the soil,
and the 20.00 mm rod may be reserved for exceptionally hard driving conditions
or for deep driven rods.
For ordinary soil condition, the 3 meter length of rod has become fairly
well established as a minimum standard length to meet the code requirement of
a minimum of 2.5 meter.
Utilities are experimenting currently with a third method involves the use of
a copper or copper0alloy connector which is squeezed onto both ground rod and
cable simultaneously by a hydraulic press. This method is economical, presents
most of the advantages of the thermite process, and eliminates most of the
objections to that process.
Table 7.2
The minimum specific resistivity for clay/load of 4 ohm meter is the value
of 20OC. Increase of temperature may show a slight decrease in resistivity
provided local drying out at the electrode surface does not occur. However,
decrease in temperature of the same soil to- 5OC shows a very rapid rise in soil
resistivity to 50 ohm meter and at-20oC the same soil has a resistivity of 500
ohm meter. This is a further reason for placing earth electrodes at a sufficient
depth since, as with moisture variation, this will avoid an increase in resistivity
due to frost penetration of the earth.
Bonding conductors and their joints must have adequate thermal capacity
for the estimated fault current and its duration. This latter is normally taken as 3
seconds, the same as the short-circuit time rating of switchgear and current
transformers. Copper strip used for bonding conductors in distribution system
are generally of following standard size.
Bonding in small distribution where fault levels are less than 75 MVA at 11
KV or where the HV cables are 120 mm2 or less. Transformer tank
bonding below 500 KVA. HV and LV cable bonding, 70 mm2 or below. LV
disconnecting boxes, pillars, kiosks and auxiliary equipment in all
substations.
Metallic cable sheath, unless effectively earthed and bonded, may attain a
dangerous voltage due to insulation failure, charges due to electrostatic induction
and the flow of sheath current or the voltage rise, under conditions, of the station
earth to which must the sheath are connection. With cables that are lead-covered
and armored, the armoring must be adequately bonded to the lead sheath at the
point where connection to earth in made. The reason is to ensure that under fault
condition there is no voltage difference between armoring and sheath which
would cause arcing and subsequent pitting of the lead. At junction points
between lines and cable, the cable sheath or sheath in the case three cable in
trefoil must be bonded together and to the earth tower or pole. The base of the
sealing bell, which is bolted directly to the supporting structure, must be bonded
to the gland or plumbed to the lead sheath and connection to the tower or to the
earth wire of the pole. For a pole - mounted transformer the bonded and earthing
of the transformer taken and supporting structure must be quite separate from
the earth of the low-voltage line natural. Why this precaution is necessary with
pole transformer and not with other types of substation is the substation is the
difficulty of economically in rural areas a satisfactory low resistance earth at all
seasons.
9. SUBSTATION EARTHING
The requirement for substation earthing are to dissipate to the earth a
large amount current, of the order of thousands of amperes, without heating and
consequent drying-out of the neighborhood of an earth electrode, and secondly
to control the potential gradient over the whole substation area and beyond so
that step-and-touch voltages nowhere exceed a safe value. In a substation of any
size, no single earth electrode will suffice to dissipate the fault current, so several
such electrodes spaced over the substation area would be the fault required,
interconnected below the earth surface by horizontal conductors and connection
to switchgear frames equipment casings system neutrals and lower footings.
Such an earth grid, as it is in effect, is an excellent earthing system so that a
multiple electrode system may prove to be very little better as regards earth
resistance and current dissipation. Than is the buried connecting network itself.
The earth grid or mesh electrode, covering as it does the whole substation area,
provides control of local potentials throughout the area so that dangerous step -
and torch voltages do not occur. These may be prevented by reducing the
spacing of conductors in the buried grid until a suitable distribution of voltage
over the area is achieved. The mesh electrode is normally constructed of
rectangular strip, copper of minimum size 2.5 cm by 3 mm or steel 5 cm by 5 mm
of length not exceeding 100 m beyond which consideration of impedance at Hz
indicates that no appreciable reduction is dissipation resistance would occur.
Since the efficient design of earth electrodes requires then to have largest
possible surface for a given amount of material, the long flat strip is most suitable
and is easily jointed to similar strips at right angles to from a mesh which may
vary from a minimum of two strips and two cross members around the perimeter
of the site to a theoretical maximum of a solid plate covering the whole area (Fig
9.1).
R = P + P
4r L
This assumes that the voltage of the mesh electrode above the general body of
earth has two components P I due to the mesh regarded as a buried plate and
4r
P I due to the total length of buried conductor where
L
P = average earth resistivity, ohm m.
r = radius of a circular plate having the same area A as the mesh electrode.
= √ ( A / TT ) m
R = Ps + Pt
4r L
FIG.-9/1 Valves of the product of the coefficients Km and Kr for square mesh
electrodes with, different meshes.
Laurent has given the approximate value for the usual ranges of conductor size,
buried depth and spacing of mesh conductors for French practice as where I is
current flowing :
To earth per meter of buried conductor, touch voltage rather than step
voltage is taken as the basis of calculation since step voltage involves the
resistance to earth of two feet in series rather than in parappep for touch voltage,
thus limiting the body current for the formers, Assuming body resistance,
constant, ventricular fibrillation may be prevented by keeping the total energy
(joule) absorbed by the body during a shock to below given value tests in the
time range 0.03 s to 3 s. by a number of workers in several countries have led to
the conclusions by Dalziel that this threshold of energy, which will only cause
fibrillation in half of 1 percent of a large group of normal men is
Ib2 t = 0.027
Where Ib is the current (rms) through the body and t the time (second) or
Ib = 0.165
√t
The above expression shows the virtue of first of fast fault clearance in
raising the figure for safe body determined that the resistance of two feet in
series ( step contact ) is approximately 6 pt ohm and of the two feet in parallel (
touch contact ) approximately 1.5 pt ohm. Body and skin resistance varies
widely, from 500 to 3000 ohm, but a value of 1000 ohm is reasonable
considering the improbability that all the factors which contribute to shock
severity would have their most adverse value at a particular instant hence.
E touch = (1000 + 1.5 pt ) IB
= 165 + 0.25 P t
√t
Taking the value of for Emesh in place E touch since for most mesh
electrodes it is likely to be the greater.
L = PI √ t
165 + 0.25 pt
Emesh = Km Ki P t
L
Where Km is a coenfficient which taken into account the effect of number
n, spacing, D, diameter, d and depth of buried, h, of the grid conductors. It is
given by
The number of factors in parentheses in the second term above being two
less than earth number of parallel conductors in the mesh, excluding cross-
connectors.
Kt = 0.65 + 0.172n.
Where n is the number of parallel mesh conductors.
The area of the substation itself may be made safer by the use of a
surface layer of crushed rock which has a much higher resistivity than soil exen
when wet. Special care may be required with per meter fencing which must be
connected throughout to the mesh electrode and with railway track which, being
earthed within the substation area, may convey the mesh electrode potential to a
distance where give a dangerous touch voltage to earth.
11.1. While the responsibility for providing one earthing of a power installation is
that of the consumers, supply authorities have to provide second earthing facility
to comply with I. E. regulations in case of L.T. consumer, supply authority has to
provide earthing facility. The earliest methods of earthing was to connect the
consumer’s earth conductivity conductor to an earth electrode on the consumer’s
premises. Such direct driven rod. Buried plate or metallic water-pipe, most
frequently the latter. Such direct earthing may be entirely unsafe. Due to the fact
that either supply authority nor consumer are obliged to make a periodic check of
the electrode, and the use of plastic mains by water authorities is likely a to make
it less effective in the future. The fact that mains by do not accept the use of
water or gas pipes, either jointly or separately, as the earthing electrode makes is
incumbent on the supply authority to make alternatives to the direct earthing on
the consumer’s premises available, such cable-sheath earthing, continuous
earth-wire. Earth leakage circuit breakers and protective multiple earthing.
The earth leakage circuit-beaker has the advantage over the more
common fuse link that a return path of low impedance, where is required to carry
the heavy fault current needed to blow a fuse, is now necessary. Instead of fuses
in the main and sub circuits of the consumers installation a miniature circuit
breaker is inserted, the operating coil of which trips the circuit-breaker when a
predetermined level of earth leakage current is reached. The trip coil us either of
high resistance (voltage operated) of low resistance (current operated),
connected between the frame of the equipment to be protected and the supply
neutral of the consumer’s earth electrode. This may provide a relatively high
resistance earth since a the consumer’s earth electrode. This may provide a
relatively high resistance earth since a rated tripping current of 0.5. A is usual
and breakers with tripping current down 25 mA are available. Against the
advantage of operation on small earth fault current must be set the extra cost of
the circuit breaker and the fact that it normally protects only against an earth fault
and that over current tripping facilities, are needed to protect against both phase
to-phase faults.
Fig. 11.1 paths of fault current for an earth fault in consumer’s installation
(a) With earth electrode on consumer’s premises (b) with consumer’s continuity
earth connected to supply authority’s earth-wire or cable-sheath and (c) with
protective multiple earthing were too strangest to encourage the general adoption
of the system.
However approval is now given and, since, then M.E.N. systems have
grown rapidly. In this system Fig 11.1 (c) where the neutral provides the return
path of low impedance for earth-fault current, there are two sources of danger of
an open-circuited neutral connection and a rise a in voltage of the neutral due to
a local phase-to-earth fault. These dangers are mitigated by two requirements,
firstly that the neutral shall be earthed not only at the supply end but also at the
end of the distributor, and secondly that all metalwork within a consumer’s
premise shall be bonded together and to the neutral. The former requirement
ensures that, in the event of a broken neutral conductor, both part remain
effectively earthed and the latter that in the event of a voltage rise of the neutral,
possible theoretically up to the phase voltage of the system, all metal in a
consumer’s premises is at the same potential so that it is possible for a person to
make contact both with the neutral and with the whole body of earth. This
neglects the apparently dangerous possibility of contact of contact outside
equipotent cage of metal work, such as to damp stone floors, etc. but although
special precautions any need to be taken in certain industrial and commercial
premises, premises, there is no evidence of danger to the public from the
system. It is evident, however that the neutral bonding in the consumer’s
premises be through.
12.2 Methodology :
The different methods of earthing available (a0 pipe type earthing (b) plate
type earthing and (c) combination of (a) & (b) under normal soil resistance
condition any of these methods give satisfactory low earth resistance. However
in some areas, these methods have failed to provide a safe value of earth
resistance, where the terrain may be rocky, black cotton soil or dry sandy soil.
Because public safety is involved, some efforts are make to bring down this earth
resistance.
The most common method used is to treat the soil with salt, charcoal and
soft coke to being down the earth resistance. These conventional methods are
effective in sandy gravel or rock, whose resistivity may be and where between
500 to 1000 ohm meter. Injection of chemicals such as silicate gels, copper
ferricynide gels, acrylamide and methylene bisarcylamide have been tried with
great success in developed countries and these maintain low earth resistivity for
long time. We cannot think of using treatment in India as cost is prohibitive.
From a long point of view, bentonite treated soil round the earth electrode
in rural areas, seems to be the most suitable for our country.
Q.3. Which sites are most suitable for installing earth electrode ?
A. In order preference, they are as follows :-
(a) Wet marshy ground and grounds containing refuge, such as ashes,
cinders and bring waste.
(b) Clayey soil mixed with shall quantity of sand.
(c) Damp and wet sand pit.
Q.12. What is minimum size, thickness and depth for plate electrode ?
A. Minimum size : 60 cm × 60 cm
Thickness Copper 3.15 mm. Steel or galvanized iron 6.3 mm.
Depth Plates to be buried vertically with top edge at a depth not less
than 1.5 meter from ground surface.
A. 8 meters.
Q.14. What is the minimum cross sectional area for main earthing ring of any
installation ?
A. 75 mm.
Q.15. If soil is artificially treated to earth low resistance, at what interval the
treatment has to be repeated ?
A. For clay and load once in 8 or 10 years. For sand and porous soil, once in
2 has years.
A. If 20 mm dia 3 meter long rods are used, then number of rods required are
obtained by dividing maximum earth fault current by 500. if earth fault
current is 11000 amps, then rods required 11,00 % 500 =22.
Q.18. What should be the total earth resistance in substation generation station?
A. The resistance should be less than 1.0 ohm.
Q.19. What is the maintenance for earth electrode at substations and generation
stations?
A. (a) Periodic visual inspection –say once in 3 months to detect any signs of
deterioration.
A. (b) Neighboring soil the earth electrodes shall be kept moist.
A. (c) The resistance test to be carried, if possible, every year and record to
be kept test once in two years is a must as per I.E. Rules.
A. (d) If test show high resistance, immediate action to be taken to rectify.
Q.20. What is the minimum earth resistance required for distributors substations
and H.T. consumer substation ?
Q.21. What is the maximum per missile current density for an earth electrode ?
A. The is the maximum permissible meter is obtained by the following
formula :-
√Pt
Where t = duration of earth fault in seconds.
P= earth resistivity per ohm-meter.
Q.22. What is the size of earth bus and conductors to be used in Sub-station
and Generation Station ?
A. The size depends upon the magnitude and duration of earth fault
current and is obtained by the following equation.
A = 0.0054 I √ t
A = 0.0044 I √t
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