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to replace the traditional direct mechanical linkage between a pilot’s cockpit controls and the
moving control surfaces. The movements of flight controls are converted to electronic signals
transmitted by wires (hence the fly-by-wire term), and flight control computers determine how to
move the actuators at each control surface to provide the ordered response.
The fly-by-wire computers continually act to stabilise the aircraft and adjust its flying characteristics
without the pilot's input and to prevent the pilot operating outside of the aircraft's safe performance
envelope (capabilities of its design). These systems have been used in guided missiles and
subsequently in military aircrafts. They were implemented in commercial aircrafts much later due to
the time required to develop appropriate failure survival technologies that would provide an
adequate level of safety, reliability and availability.
In "FBW" aircraft, the control inputs are instead sent to calculators which deliver actual orders to
actuators. Each FWB system, in addition to introducing calculators into the pilot-control surface
chains, also gets information from sensors to measure the aircraft response to orders (feedback).
There is an actuator so the pilot has to exert on the control inputs only a fraction of the actual
force that needs to be exerted by the actuators on the control surfaces.
The calculator can supervise the pilot commands, so that the aircraft is never put in unwanted
or dangerous configuration, e.g. stalled.
The leading commercial aircraft manufacturers, such as Airbus and Boeing, exploit FBW controls in
their civil airlines.
The flight controls on Airbus fly-by-wire aircraft are all electronically controlled and hydraulically
activated. Some surfaces, such as the rudder and the horizontal stabilizer, can also be mechanically
controlled. While in normal flight the computers act to prevent excessive forces in the pitch and roll
axes. The following discussion is based on the A330 but much of the information also applies to
other Airbus types.
Some correspondence links the actuator deflection to the pilot input. These correspondences are
usually named "flight control laws". Airbus uses 3 laws:
Boeing airliners, such as the Boeing 777, allow the pilots to completely override the computerised
flight-control system, permitting the aircraft to be flown outside of its usual flight-control envelope if
they decide that it is necessary.
Unlike modern Airbus aircraft, in the 777 both the rudder pedals and the yokes are mechanically
interconnected so that either pilot feels and sees what the other pilot is doing when he operates the
controls. In addition, all flight controls are "backdriven" by the Autopilot and/or Autothrottles when
they are engaged, so as to keep the pilots in the loop and give them visual clues of what the Auto-
Flight System is doing; the exception being the rudder pedals which will not be backdriven by the
Autopilot except during an Autoland approach below 1500 feet. No matter what the level of
automation is, any pilot can grab any control and manually override the Autopilot or Autothrottles.
Primary Flight Computers (PFC). They constitute the "heart" of the FBW system.
Actuator Control Electronics (ACE). They are basically analog to digital and digital to analog
converters.
Power Control Units (PCU), They are electrically signaled but hydraulically powered.
ARINC 629 Data Buses. The Bus transmits information among the various components of the
system; essentially it's an information "highway".
The pilot generates an input signal by manipulation of the primary flight controls. This analog signal
is received by the ACEs which digitalizes it and redirects it to the PFCs via the ARINC 629 Data Bus.
The PFCs constantly gather and monitor information from a number of aircraft sources and will then
generate actual control laws by "enhancing" the received signal. The PFC-generated control
command will then be sent back to the ACEs which will in turn convert it to an analog signal that the
PCUs will use to move the control surfaces. When the Autopilot is engaged it communicates directly
with the PFCs.
The FBW system uses three modes of operation. Normal mode provides augmentations such as stall
and bank angle protection. In secondary mode augmentation is lost. The direct mode is the most
degraded mode of operation and would only be activated in the most improbable event of serious
malfunction. In addition, the primary flight control system also supports maintenance functions,
which interface with the onboard maintenance system.
The Boeing 777 utilizes a lateral control system, where the pilot commands operation via the yoke
and the aircraft adjusts the flight control surfaces independently. One of the design goals of the 777
was that operation and response of the airplane should be familiar to the pilots, based on their past
experience and training.