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I. I NTRODUCTION
A. Material Properties
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CHOW et al.: SMART POWER DEVICES AND ICs USING GaAs AND WIDE AND EXTREME BANDGAP SEMICONDUCTORS 857
TABLE II
F OUR C ATEGORIES OF WBG D EVICE P OSSIBILITY
TABLE III
P OWER E LECTRONICS A PPLICATIONS AND P OSSIBLE WBG D EVICE R EPLACEMENT
TABLE IV
FoMs FOR V ERTICAL P OWER D EVICES OF
VARIOUS S EMICONDUCTORS
TABLE V
FoMs FOR L ATERAL P OWER D EVICES OF VARIOUS S EMICONDUCTORS
The turn-ON knee is only 0.6 V for Si. For diamond, VCO
is estimated to be well over 25 kV. Note that the VCO
criterion does not apply to bipolar power devices with an
even number of p-n junctions such as the BJT [10], since they
do not include a diode-drop overhead. From this discussion,
for the replacement of Si IGBTs, we can see that between
the blocking voltage of 500 and 5 kV, SiC power MOSFETs
have lower conduction loss than Si IGBTs. Above 5 kV,
SiC IGBTs need to be used. Another perspective from this
examination is that, if we are willing to use wider bandgap
semiconductors, we can always use unipolar diodes and FETs
regardless of blocking voltage rating. As higher blocking
voltages are required, we can deploy unipolar power devices
made of larger bandgap semiconductors, first SiC and GaN,
and then diamond and AlN.
A. Vertical Devices
Based on material properties, vertical power device per-
formances are calculated using the methods and assumptions
shown in Table VI. Voltage classes considered here are 600 V,
1200 V, 4.5 kV, and 25 kV. Chip area is one of the most
important considerations for WBG device commercialization
and this is reflected in the models for device operation and Fig. 4. Calculated forward voltage drop and switching time with chip
power dissipation density. Chip active area for 100 A devices area for (a) 600 V devices and (b) 1200 V devices. Area of circle
and the number in the label show chip area for 100-A rated current.
is calculated with an assumed conduction loss density limit Horizontal and vertical axes show forward voltage drop and switching
(300 W/cm2 for 600 and 1200 V, 200 W/cm2 for 4.5 kV, time under 30-A operation, respectively. The fixed series resistance
and 100 W/cm2 for 25-kV device chips), corresponding to of 0.1 mΩcm2 is added for all material devices in the calculation to
consider channel resistance, JFET resistance, contact resistance, and
conduction power loss divided by chip area. The minimum substrate resistance.
chip area for a 100-A device with the assumed maximum
power loss density is defined as the chip area for 100-A rated ing is the overriding requirement, GaAs transistors are best
current. Forward voltage drops and switching times at 30 A in this voltage range and lower. Despite intrinsic material
are calculated to simulate characteristics under real operating performance differences between Ga2 O3 , diamond, GaN, and
conditions. Switching time is the discharge time of Qoss for AlN, in this voltage range, device series resistance (the sum
FETs and the open base turn-OFF time for IGBTs (i.e., time of channel resistance, JFET resistance, contact resistance, and
to collect injection efficiency determined stored base minority substrate resistance) is the limiting factor so that overall
carriers). A fixed series resistance of 0.1 mcm2 is added device performance for the three materials is substantially
for all devices to model channel resistance, JFET resistance, similar. Although SiC-IGBTs show some advantage over sili-
contact resistance, and substrate resistance. con in calculated performance, larger chip areas and higher
It should be noted that the calculated performances are sen- forward voltage drops are the theoretical limitation with
sitive to measured material properties and assumptions, so the the carrier injection (conduction modulation) mechanism in
advantage/disadvantage relations may change as more accurate WBG devices.
material properties become available. For the 600 and 1200 V As shown in Fig. 5, for the 4.5-kV range, SiC-MOSFETs
classes, WBG devices have significant advantages over silicon are both larger and better performing than silicon IGBTs. Only
SJ devices and IGBTs both in conduction and switching WGB devices are feasible in the 25-kV range, the new frontier
performances, as shown in Fig. 4. When high speed switch- of power device applications.
860 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 64, NO. 3, MARCH 2017
TABLE VI
P ERFORMANCE C ALCULATION M ETHODS FOR V ERTICAL P OWER D EVICES
Fig. 5. Calculated forward voltage drop and switching time with Fig. 6. Calculated Ron∗Qoss for (a) 100 V devices and (b) 500 V devices.
chip area for (a) 4.5-kV devices and (b) 25-kV devices. Area of circle Circle marks show the intrinsic performances and triangle marks show
and the number in the label show chip area for 100-A rated current. performances with the series resistance of 0.5 Ωmm as representative
Horizontal and vertical axes show forward voltage drop and switching of contact resistances and channel resistance.
time under 30-A operation, respectively. The fixed series resistance of
0.1 mΩcm2 is added for all material devices in the calculation to consider
channel resistance, JFET resistance, contact resistance, and substrate
resistance. Further for GaN (and GaAs), p-n junctions can only be
fabricated epitaxially, since ion implantation of acceptors also
sible. Hence, most of the power device structures are vertical produces compensating donorlike defects. On the other hand,
for efficient current conduction and quite similar to those of GaN MOS structures are much easier to fabricate than GaAs
silicon power devices. These include Schottky and junction MOS structures, and in fact, the inversion electron mobility
rectifiers, power MOSFETs, IGBTs, and thyristors [10]. of (0001) GaN on sapphire has been shown to be much
By contrast, GaN technology strongly resembles that of higher than that of (0001) 4H-SiC, despite much less effort
GaAs in its use of heterojunctions and composition grad- expended [13], [14].
ing with In or Al to achieve custom bandgaps and band Due to their respective resemblance to Si and GaAs mate-
offsets. In addition, since native GaN substrates have only rials and process technologies, it is natural that the SiC
become available recently, most commercial GaN devices have device processing shares many features with silicon dis-
been fabricated on sapphire or silicon substrates. Like for crete power device processing while GaN device fabrication
GaAs, heteroepitaxy instead of homoepitaxy has been the sequences have borrowed many unit process steps from those
preferred method of GaN active layer growth. Due to its direct of GaAs HEMTs. Nevertheless, vertical GaN power devices
bandgap, the basic GaN electronic device building blocks are presently under active research, and if proven successful,
are unipolar—Schottky diodes and FETs. Therefore, it is not vertical GaN power devices may also adopt many aspects of
surprising that the power transistors commercially available vertical discrete silicon power devices.
are lateral AlGaN/GaN heterojunction pseudomorphic high The extreme bandgap semiconductors of diamond and
electron mobility transistor (pHEMT) on silicon substrates. Ga2 O3 have many materials properties that resemble Si,
862 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 64, NO. 3, MARCH 2017
TABLE VII
P ERFORMANCE C ALCULATION M ETHOD FOR L ATERAL P OWER D EVICES
Fig. 11. Top level schematic and die photo of the GaAs buck converter IC.
Fig. 13. Interface state density of SiO2 /4H-SiC capacitor after Fig. 14. Weibull plot of the percentage of failures versus stress time [28].
high-temperature NO anneal [24].
Fig. 16. Effect of MOS channel mobility on the performance of 1-kV SiC
power MOSFETs [29].
TABLE VIII
GaN P OWER IC T ECHNOLOGY R EQUIREMENTS [55]
Industrialization and commercialization efforts for SiC and n-type Ga2 O3 channel layer was grown by ozone molecular-
GaN devices have been adversely affected by a lack of beam epitaxy (MBE). In this first demonstration, the
affordable native substrates. In contrast, Ga2 O3 wafers can be MESFETs showed good device characteristics including a
fabricated in large volumes from bulk single crystals synthe- sharp drain current (Id ) pinchoff, a three-terminal OFF-state
sized by melt-growth techniques such as float-zone [62], [65], BV of 250 V, and an Id ON / OFF ratio of about four orders
Czochralski [66], [67], vertical Bridgman [68], and edge- of magnitude at a drain voltage (Vd ) of 40 V. However, the
defined film-fed growth (EFG) [69], [70]. The availability MESFETs suffered from high contact resistance at the source
of melt-grown Ga2 O3 bulk single crystals leads directly to and drain electrodes and a significant leakage current through
a significant reduction in the production cost of Ga2 O3 wafers the unpassivated Ga2 O3 surface.
and thus market prices of commercial products. Fig. 23 shows A schematic cross section of the state-of-the-art Ga2 O3
a photograph of a 4-in-diameter single-crystal Ga2 O3 wafer field-plated MOSFET (FP-MOSFET) structure is illustrated in
produced from an EFG-grown bulk crystal. EFG Ga2 O3 wafers Fig. 24(a) [73]. New process technologies developed to solve
have already demonstrated very high crystal quality with a the MESFET’s deficiencies were employed to fabricate the
dislocation density on the order of 103 ∼ 104 cm−2 . The good FP-MOSFETs. Good ohmic contacts on n-Ga2 O3 were fab-
material workability of Ga2 O3 is another important feature for ricated using Si-ion implantation doping and Ti-based metal
economical mass wafer production. stacks [74]. A high activation ratio of implanted Si was
Two main drawbacks of Ga2 O3 are often noted in power attained by postimplantation annealing at relatively low tem-
device contexts, a lack of p-type material and poor thermal peratures of 900 °C–1000 °C, which also avoided all but
conductivity. There has been no report of successful p-type negligible diffusion of the implanted atoms. A specific
doping or effective hole conduction in Ga2 O3 . Furthermore, contact resistance of less than 1 × 10−5 · cm2 was
self-trapping of holes in the bulk, which prohibits effective reproducibly obtained for the high Si implantation doped
p-type conductivity due to the resultant low mobility, has been (5 × 1019 cm−3 ) source/drain regions. MBE-grown uninten-
predicted by first-principles calculations of the Ga2 O3 band tionally doped Ga2 O3 provided effective inter device isolation
structure [71]. The issue of low thermal conductivity is the with a high resistivity of 108 ∼ 109 · cm, and MOS-
most serious potential weakness for Ga2 O3 power devices. FET channels were defined by selective-area Si-ion implants
Experimental thermal conductivity values for Ga2 O3 , which with a 0.3-μm-deep box profile and a plateau concentration
fall in the range of 0.1–0.3 W/cm · K at room temperature, are of 3 × 1017 cm−3 . A reduction in leakage current by more
one or two orders of magnitude smaller than those of other than six orders of magnitude was achieved using gate and
wide bandgap semiconductors [72]. passivation dielectric films.
3) Field-Effect Transistors: In 2012, Ga2 O3 MESFETs Fig. 24(b) shows the room-temperature dc output character-
became the first reported Ga2 O3 transistors [61]. A Sn-doped istics of the Ga2 O3 FP-MOSFET. The Ga2 O3 FP-MOSFET
868 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 64, NO. 3, MARCH 2017
Fig. 24. (a) Schematic cross section and (b) dc output characteristics
of Ga2 O3 FP-MOSFET.
of diamond MOSFETs with 2DHG and MESFET and JFET with reaching the technical maturity necessary to exploit
with boron doped channel is shown in Fig. 27, along with the full potential of the novel WBG/EBG material systems.
the benchmark line. In a JFET with a small L GD value The second kind is the challenges associated with directly
of 1–2 μm, BV was 608 V suggesting maximum electric competing against existing silicon power devices.
field (E C ) of 6 MV/cm [92]. In the MESFET above with While the technological advancement of wide and extreme
L GD = 20 μm, BV over 1000 V was obtained for the first bandgap semiconductors have progressed rapidly over the
time [92] in diamond (Fig. 27, closed stars). The maximum last decade, there are still major technical challenges in
BV reported for an MESFET is 1500 V where E C was their further development and commercialization. These are
estimated to be ∼2 MV/cm [92]. At an L GD of 2–10 μm for summarized below for each semiconductor considered.
MOSFETs with 200-nm-thick Al2 O3 on C–H diamond, the
BV/L GD is on the 1 MV/cm line up to a BV ∼ 1000 V [95]. B. GaAs
At L GD > 10 μm, BV exceeds 1000 V and reaches 1646 V GaAs has more manufacturing infrastructures than any of
at L GD of 22 μm (Fig. 27, open squares) [98], though the other semiconductors considered here. However, compared
the BV/L GD is less than 1. With a 400-nm Al2 O3 on with silicon nanometer CMOS, it is lacking in a consis-
drift layer, BV/L GD stays at 1 MV/cm above 1000 V and tent scaling technology driven by a well-planned roadmap
BV reaches 1700 V at L GD of 16 μm (Fig. 27, closed generated by industrial consortium. In addition, monolithic
circles) [99]. Normally OFF MOSFETs have been fabricated integration with silicon digital circuitries is not possible.
by partially oxidizing the channel under the Al2 O3 gate oxide Consequently, despite its potential performance shown here
to achieve threshold voltages Vth of −3 to −5 V. Here, BV for high-frequency dc–dc converters, it is difficult to com-
reaches 2000 V at L GD of 21 μm (Fig. 27, closed triangles). mercialize GaAs devices and compete directly with silicon at
Electric field distribution at the MOS diamond surface is present.
schematically shown in Fig. 27, where E C of the diamond
surface is located near the gate edge (cross in Fig. 27). The C. SiC
electric field distributes in an oblique line indicating that E C is The announcement of the demonstration of
much higher than BV/L GD . Its slope is governed by negative 200-mm-diameter 4H-SiC wafers is definitely good news, but
or positive surface charge density of diamond in the range it remains to be seen how quickly large volume production
of 1010 to 1013 cm−2 . L GD dependence of BV in Fig. 27 and cost reduction advance. Minority carrier lifetimes must be
might originate from a relatively small surface charge density further improved (>20 μs) with increasing blocking voltage
(<1012 cm−2 ), where L O (length to the extrapolated “zero field to allow good conductivity modulation in bipolar device
point”) is larger than L GD . drift regions. MOS process technologies in 4H-SiC have
The BV of C–H diamond lateral MOSFETs without field significantly improved but are not yet on par with the state-
plate structures becomes comparable with those of other wide of-the-art Si MOS, particularly in terms of reproducibility,
bandgap semiconductor planar FETs with field plate such as reliability, and robustness for high-yield manufacturing.
SiC (BV/L GD = 0.8 MV/cm), AlGaN/GaN (1 MV/cm), and
AlGaN/ AlGaN (1.7 MV/cm) (Table I). Diamond can achieve D. GaN
BV/L GD > 3 MV/cm, because BV of 365 and 608 V were
Lateral AlGaN/GaN HEMTs on silicon substrates have been
achieved at L GD of 1–2 μm in MOSFET [94] and JFET [92],
commercialized but their large-scale cost-effective manufac-
respectively.
turability and robustness has not yet been proven. Vertical
c) ON-state: Drain current density: At ON-state, the
power GaN transistors are preferred for medium to high power
drain current density is an important parameter. Drain current
applications, but native GaN substrates are generally needed.
density, normalized by gate width reaches 100 mA/mm in the
While GaN substrate development has progressed rapidly, the
C–H MOSFET with BV of ∼1700 V [95], is higher than
maximum wafer diameter is still only 100 mm and its surface
those of the diamond JFET and the MESFET with a boron-
and bulk material properties, as well as defect densities, have
doped channel and drift layer (1 mA/mm) [91], [92] with
not been ascertained to have sufficiently high quality. Con-
BV of 608 and 1500 V, respectively [91]. The low drain
sequently, the development and commercialization of vertical
current is caused by high activation energy of boron as
GaN power transistors are limited by cost-effective substrate
an acceptor (0.37 eV). The drain current density becomes
availability. In addition, because of its direct bandgap, only
comparable with those of SiC planar MOSFETs (90 mA/mm),
unipolar GaN transistors and diodes are feasible. Reliability
AlGaN/GaN (∼300 mA/mm), and AlGaN/AlGaN
of GaN MOS devices, assumed similar to 4H-SiC MOS,
(∼200 mA/mm). Between 100 and 600 K, C–H diamond
still needs to be systematically evaluated. Furthermore, at
MOSFETs can have almost constant FET performance, indica-
present, unlike SiC, there is no consensus on which power
ting a wide temperature range for power device applications.
FET structures are best for commercialization.
V. T ECHNICAL O BSTACLES AND
C OMMERCIALIZATION C HALLENGES E. Ga2 O3
A. Key Technical Challenges Research and development (R&D) on Ga2 O3 power devices
There are two kinds of technical challenge facing these new are still at the and early stage. Many fundamental technolo-
semiconductors. The first kind is the challenges associated gies for this material system must still be developed before
CHOW et al.: SMART POWER DEVICES AND ICs USING GaAs AND WIDE AND EXTREME BANDGAP SEMICONDUCTORS 871
realization of advanced vertical transistors and diodes. Further [16] A. A. Ketterson et al., “Characterization of InGaAs/AlGaAs pseudomor-
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vertical Schottky rectifiers,” in Proc. Int. Symp. Power Semiconductor of Mathematics from Osaka University, Osaka,
ICs, May 2005, pp. 159–162. Japan, in 1987, and the Ph.D. degree in electrical
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“Characterization of Schottky barrier diodes on a 0.5-inch single- land, in 2001.
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R. J. Nemanich, and S. Chowdhury, “Demonstration of diamond- versity, Osaka, Japan, in 1994, 1996, and 1998,
based Schottky p-i-n diode with blocking voltage >500 V,” IEEE respectively, all in solid-state physics.
Electron Device Lett., vol. 37, no. 9, pp. 1170–1173, Sep. 2016, He is currently a Director with the Green ICT
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and S. Chowdhury, “Diamond based Schottky PIN diodes with break- Technology, Tokyo, Japan. His current research
down voltage >750V,” IEEE Electron Device Lett., vol. 37, no. 9, interests include wide bandgap semiconductor
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high temperature (400 °C) and high voltage (500V) operation,” Appl. He is currently a Professor at the Department
Phys. Lett., vol. 105, no. 1, p. 013510. 2014. of Electronics and Phonics Systems and the
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“Wide temperature (10K-700K) and high voltage (∼1000V) operation ogy, Waseda University. From 1986 to 1990, he
of C-H diamond MOSFETs for power electronics application,” in IEDM was an Assistant Professor with Osaka Univer-
Tech. Dig., 2014, pp. 279-282. sity, Osaka, Japan. In 1990, he joined Waseda
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breakdown voltage,” in Proc. IEEE Int. Symp. Power Semiconductor ests include nanoelectronics, bioelectronics, and
Devices ICs (ISPSD), 2016, p. 483. power electronics using carbon-based materials including diamond.