Jeep with
Canopy
Solid-block construction, steel axles and commercial
wheels held on with push nuts make this model of a
military-style jeep as durable as the real thing, even
under the most demanding of play conditions. And the
removable top gives you two toys in one. The steering
wheel and spare tire add a touch of realism, but for
greater authenticity you could paint the jeep in
camouflage and add some decals. Or, better yet, let the
kids paint it for a vehicle that will be truly their own.Parts Preparation
Booy
1. Cut the plywood foor panel to 528, and
chen cut dadoes fr the ades onthe bottom,
From the centerines of the dadoes, measure
(ut in. on ether side and core lines to
prevent the finish rom flowing into the area
where the axle housing wil be glued See p18
2. Cutthe front bumper to size and cil hoes
for the bumper pegs.
3. Cutthe hood to size Cut arabbet (in
deep by % in, wide) along each side on top of
the ood, and then round the edges ofthe
hood over with 2 Yin. roundover bit (ee the
rawing on p. 40), Drill headlight holes in
‘deep before cutting the 10° angle atthe back
‘of the noog
4.Cut the windshield to size with 2 10° bevel
dn the top and bottom edge, and then dri an
angjed hole for he steering column tse the
hota below and p10),
5. The side wal are mittor images of each
‘ther and can be spot-aued together for
‘utting and shaping. Cur the blanks oversized
{1074 in, long by 2% in, wide). The extra
length proweies a t-in. waste atea on each end
for gluing, Be sure nat to alue beyond ths
waste ection. The extra width allows you to
the back wheelnells without having 10
‘Worry about tearout on the bottom edge
Uf you decide to cut the wheeiwells wth a
bandsaw, the extra wacth is not necessary)
~atill an angied hole in the windshield for
the steering column, using a jig to hold
the workpiece at the correct angle.
38 Project 5
Parts List
Quantity Descristion
Hood
wondshela
Front aumper
__Bumperpegs
1
2
z
Cut the wheelwellswnth a hole saw a5.
explained on p13, and then make the
Perimeter cuts, Tr off the glued-together
woste at each end to separate the pieces
Cut the back wall to ze and rabbet the
inside bottom edge. Dril two ‘in -da, holes
‘on the top edge forthe canopy posts, and one
hole mn the back for the spare-tire post
INTERIOR
1. Cut the tront-seat bottoms and backs and
the back seats to size
2. Clamp the trontseat bottoms to the afl:
ress fence and dil sinedia, holes for the two
figures f you use the Yeon dia, by 2/sin -high
commercial figures that | recommend
(avaiable from Casey’s Word Products; see
Sources of Suppiy on p. 151), cuta Vain. deep
by ‘rein. high shoulder at the base of the
figures to fr the front seats; alternatively, di
the seat holes to fit the fgures lif you do this,
you'l need 19 make the seats
Finished Dimensions
3. Adjust the length of the Ynin-dla,plastic-
dowel steering column as necessary.
CANOPY
1. Cut the canopy top to size, and then cut the
back rabbet,
2.Cut the canopy back to size, and then dri it
10 receve the canopy posts.
3. Dry-assemble the canopy and check the
alignment with the windshield before cutting
the dado, Adjust the width and deptn of the
dado to fit
WHEELS AND AXLES
1. Dimension the axle-housing stock to
thickness and width and atleast 7 ft long
(deoending on how many jeeps you're
making). Cut the dado for the axle and the
45° shoulders before cutting the housings
tolength,