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F. Nürnberger 1)*, O. Grydin 1), M. Schaper 1), F.-W. Bach 1), B. Koczurkiewicz 2), and A. Milenin 3)
1)
Faculty of Mechanical Engineering, Institute of Materials Science, Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen,
Germany, nuernberger@iw.uni-hannover.de
2)
Faculty of Materials Processing Technology and Applied Physics, Institute of Modelling and Automation of Plastic Forming Processes,
Cze˛stochowa University of Technology, Al. Armii Krajowej 19, 42/200 Cze˛stochowa, Poland
3)
Faculty of Metals, Engineering and Industrial Computer Science, Department of Applied Computer Science and Modelling, AGH University
of Science and Technology, Al. Mickiewicza 30, 30059 Krakow, Poland
* Corresponding author
Apart from reducing the processing energy, hardening and tempering of near-net shape forged components from their forging heat primarily
promises shortened conventional process sequences. In this case, the continuous cooling transformation diagrams (CCT diagrams) found in the
literature can only be used as a rough approximation of microstructural transformations during the heat-treatment. The reasons for this are that
firstly, the deformation influences the transformation kinetics and secondly, the deformation temperatures are comparatively high. Therefore,
both deformation CCT diagrams and, for reference purposes, CCT diagrams without deformation were determined for a selection of heat-
treatable steels (34CrMo4, 42CrMo4, 52CrMo4, 51CrV4, 34NiMo6) at the heating temperature of 1200 8C and deformation levels of 0.3 and 0.6.
Keywords: Deformation CCT diagrams, heat-treatable steels, precision forging, integrated heat-treatment
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Materials Technology steel research int. 81 (2010) No. 3
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steel research int. 81 (2010) No. 3 Materials Technology
Table 1. Chemical composition of the investigated melts in weight %. A linear cooling mode was selected for constructing the
Alloy 34CrMo4 42CrMo4 50CrMo4 51CrV4 34CrNiMo6 deformation CCT diagrams since the measurement time for
constructing continuous diagrams is then considerably
C 0.325 0.410 0.491 0.467 0.326
reduced, compared to isothermal diagrams, so that a larger
Si 0.289 0.336 0.212 0.223 0.263 parameter range could be investigated. If knowledge of the
Mn 0.577 0.701 0.647 0.845 0.588
isothermal transformation kinetics is required for the
process design, different methods are available in the
P 0.007 0.011 0.005 0.006 0.001 literature to compute isothermal [21, 22] and [23] or ideal
S 0.003 0.025 0.004 0.017 0.004 Diagrams [24] from the CCT diagrams.
Owing to the specimens’ small geometric size, hardness
Cr 0.945 0.998 1.039 1.015 1.433
measurements were carried out at only three different
Cu 0.286 0.380 0.219 0.223 0.260 positions. That is, given hardness values are mean values for
Mo 0.132 0.171 0.133 0.013 0.126 three indentations. The relative error of measurement was
calculated according to Student’s coefficient proposed by
Ni 0.098 0.191 0.092 0.083 1.469 Gosset [25]. A confidence probability of 90% was used
Al 0.025 0.029 0.024 0.018 0.023 which resulted in a mean value of the relative error regarding
all measurements of about 6.1% of the hardness value. The
Nb 0.019 0.019 0.020 0.063 0.020
position of the hardness measurement was chosen according
N 0.0092 0.0112 0.0114 0.0090 0.0076 to [26] in the following manner: (i) The specimens were
embedded, longitudinally ground until the layer at the centre
(rotational axis) was reached and then subsequently
polished. (ii) Positions for hardness indentation were about
1/3 of radius and 1/3 of specimen length.
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Materials Technology steel research int. 81 (2010) No. 3
austenite
600 34CrMo4
500 Bainit
bainite 1
Ks 30 15 6 1 0.6 0.3 0.15 0.07 0.04
400 0% strain
0%
300 30 % F – – – 1 10 18 21 24 31
Martensit
martensite
200 P – – – 3 67 71 76 69
1 2 3 4 5
10 10 10 10 10 1)
B <1 <1 80 99 87 15 8 – –
900
M 100 100 20 – – – – – –
800
HV 556 543 463 301 272 240 243 198 165
temperature in °C
700
30% strain
600
F – – – – 5 9 13 28 32
500 P – – – – 2 26 87 72 68
400 B – – 35 100 93 65 – – –
30 %
300 60 % M 100 100 65 – – – – – –
200 HV 564 563 433 288 278 267 235 205 174
10
1
10
2
10
3
10
4
time in s
60% strain
Figure 4. Deformation CCT diagrams for the material 34CrMo4 with F – – – 5 10 15 22 22 23
0%, 30% and 60% deformation at an austenitising temperature of
1200 8C. P – – – – 10 30 78 78 77
2)
B – 4 50 95 80 55 – – –
M 100 96 50 – – – – – –
the transformation behaviour except for a rise of the
martensite start-temperature. HV 581 557 432 287 280 274 225 184 184
This is also demonstrated by the small changes of hardness 1)
Bainite within segregations
values for increasing deformation. A comparison of the 2)
Bainite not detected during dilatometric measurements
microstructural components formed for different deforma-
tions shows a slight retardation in the bainite formation and,
as a consequence, a smaller fraction of pearlite for a cooling formation temperatures have a tendency to fall with the
rate of 0.3 K s 1 (see Table 2 and Figure 5, right). deformation in addition to initiating the transformation
At this cooling rate, the pearlitic structures slightly earlier. However, owing to the small number of data values,
decrease in size with the deformation level. In contrast, the an interpretation of the ferritic and pearlitic formation’s
almost identical microstructures are shown for the cooling influence due to deformation can only be approximated.
rate of 0.6 K s 1 and varied deformation levels for In comparison to the transformation behaviour of melt
comparison. one, a ferrite, pearlite and bainite formation appears to be
retarded to a later time.
42CrMo4. The CCT diagram for the material 42CrMo4 A comparison of the microstructural components formed
(see Figure 6, full-line) shows ferritic, pearlitic, bainitic and during deformation shows an increased bainite content at a
martensitic components. The critical cooling rate observed cooling rate of 1 K s 1 following deformation and a low
is 6 K s 1. fraction of pearlite at a cooling rate of 0.07 K s 1 (see Table 3
Bainite is formed at cooling rates of between 1 K s 1 and and Figure 7 - right). The microstructure’s hardness tends to
0.07 K s 1. Ferrite and pearlite can be established at cooling decrease owing to the slightly accelerated microstructural
rates from 0.07 K s 1 and less (see Table 3). Between the transformation due to the deformation.
regions of martensite and bainite formation as well as Figure 7 - left, clearly illustrates the reduction of the
between bainite and pearlite formation there is a temperature austenite’s grain size owing to the deformation by means
interval which is free of transformations. of the extended martensitic structures at a cooling rate of
In comparison to the CCT diagram, a deformation of 30% 15 K s 1.
(broken-line) shows merely slight changes of the trans-
formation behaviour except for a rise of the martensite start- 50CrMo4. The CCT diagram for the material 50CrMo4
temperature. It turns out that the ferrite and pearlite (see Figure 8, full-line) shows ferritic, pearlitic, bainitic and
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steel research int. 81 (2010) No. 3 Materials Technology
B – – – 56 60 90 100 36 –
M 100 100 100 44 40 10 – – –
HV 727 704 732 467 385 347 322 313 253
30% strain
F – – – – – – 1 2 15
P – – – – – – 5 45 85
B – – traces 70 95 100 94 53 –
M 100 100 100 30 5 – – – –
HV 686 699 690 455 356 329 309 317 216
60% strain
Figure 5. Microstructure of the heat-treatable steel 34CrMo4 for the F – – – – – – <1 1 2
cooling rates 0.6 K s 1 (left) and 0.3 K s 1 (right), respectively. Above:
P – – – – – – 2 8 95
Without deformation, middle: Deformation level 30%, below: Defor-
mation level 60%. B – – – 65 90 98 98 91 3
M – 100 100 35 10 2 – – –
HV – 681 685 472 373 334 322 328 322
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Materials Technology steel research int. 81 (2010) No. 3
B – – 10 96 91 81 – – –
M 100 100 90 2 2 3 – – –
HV 747 703 682 316 320 340 307 236 192
30% strain
F – – – – 1 1 1 3 4
P – – – – 5 40 99 97 96
B – – 10 99 93 59 – – –
M 100 100 90 1 1 – – – –
HV 704 712 653 312 318 330 299 241 202
60% strain
Figure 7. Microstructure of the heat-treatable steel 42CrMo4 for the F – – – – <1 1 2 – 5
cooling rates 15 K s 1 (left) and 0.07 K s 1 (right) respectively. Above:
P – – – – 7 52 98 – 95
Without deformation, middle: Deformation level 30%, below: Defor-
mation level 60%. B – – 4 94 90 37 – – –
1)
M 100 100 96 6 3 10 – – –
HV 692 734 652 343 318 332 301 – 217
1)
Martensite within segregations
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steel research int. 81 (2010) No. 3 Materials Technology
hardness in HV10
cooling rate of 0.6 K s 1 and various deformations. On the
600
right in Figure 13, the ferritic-bainitic microstructure formed
under the different deformation conditions is shown for a 500
cooling rate of 0.02 K s 1. The microstructure of the 400
transformationally sluggish heat-treatable 34CrNiMo6 steel 300
changes only slightly in its composition and structure owing
200
to the deformation of the material.
100
0,01 0,10 1 10 100
Influence of the deformation on the martensite start-
temperature. A comparison of the CCT diagrams cooling rate in K/s
with and without deformation show that the martensite alloy regression alloy regression
start-temperature tends to increase with deformation for all 51CrV4 34CrNiMo6
50CrMo4 34CrMo4
the investigated materials. According to material and 42CrMo4
deformation stage, the increase is hardly measurable and
amounts to no more than 50 K (see Figure 14). The standard Figure 15. Influence of the cooling rate on the hardness of the inves-
deviation of the measured martensite start-temperatures are tigated alloys.
approx. 5% to 8%. As expected, the martensite start-
temperature tends to decrease with increasing carbon content
bainite formation widens to higher temperatures for the
(cf. Table 1).
alloys 51CrV4, 34CrNiMo6 and 50CrMo4.
Owing to the deformation, a tendency to widen the
– The influence of deformation on pearlite formation is
transition interval can be observed for cooling rates at which
difficult to interpret owing, in part, to the small number of
bainite is initially formed. According to this, it is to be
data points. The comparatively large time intervals up to
assumed that the upper critical cooling rate slightly increases
the onset of pearlite formation appear to offset the effect of
for the alloys 42CrMo4 and 50CrMo4 or 51CrV4 owing to
deformation on austenitic grain sizes insofar that no
deformation.
significant acceleration of pearlite formation can be
established. The alloy 51CrV4 is an exception to this case.
Influence of the cooling rate on the hardness value – An increase of the martensite start-temperatures with
The measured hardness values for the investigated alloys deformation is established for each of the investigated
are depicted in Figure 15 as a function of the cooling rate. alloys.
The hardness values increase with the cooling rates; – A deformation leads, moreover, to changes in the
however, plateaus of constant hardness can be discerned quantitative microstructural composition at cooling rates
(at approx. 0.1 K s 1 to 1 K s 1 as well as greater than for which pearlite initially forms. The microstructural
approx. 6 K s 1). This correlates with the states in which the components of pearlite are reduced for the 34CrMo4 and
microstructure is almost exclusively bainitic or martensitic 42CrMo4 alloys owing to the deformation. However, the
(moderate or high hardness values, respectively). pearlite content increases for the 50CrMo4 and 51CrV4
steels.
Conclusions – The structures of, in particular martensite but also, in part,
those of bainite and pearlite are finer due to the
– Slight changes in the lines for the onset and ending of the deformation.
microstructural transformation can be observed owing to – The investigations carried out show that the influence of
deformation. In this way, the temperature interval for hot-forming on the hardness value is smaller than that of a
slight variation in the cooling rate.
– On the basisof the widening of bainite’s formation interval,
tendencies are discernible that the upper critical cooling
rate increases due to deformation.
Summary
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Materials Technology steel research int. 81 (2010) No. 3
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