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Kinetics of martensite formation in plain carbon


steels: critical assessment of possible influence of
austenite grain boundaries and autocatalysis

S. M. C. van Bohemen & J. Sietsma

To cite this article: S. M. C. van Bohemen & J. Sietsma (2014) Kinetics of martensite
formation in plain carbon steels: critical assessment of possible influence of austenite grain
boundaries and autocatalysis, Materials Science and Technology, 30:9, 1024-1033, DOI:
10.1179/1743284714Y.0000000532

To link to this article: https://doi.org/10.1179/1743284714Y.0000000532

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Kinetics of martensite formation in plain
carbon steels: critical assessment of possible
influence of austenite grain boundaries and
autocatalysis
S. M. C. van Bohemen1 and J. Sietsma2
The kinetics of the martensitic transformation in Fe–0?80C has been determined from dilatometry
data and shows no significant variation when the cooling rate is changed by two orders of
magnitude. All kinetic data can be adequately simulated by the Koistinen and Marburger (KM)
equation using a specific start temperature TKM and rate parameter am. This finding supports the
suggestion that the transformation is athermal, and moreover, the absence of a time dependence
strongly indicates that autocatalytic nucleation does not contribute to the transformation kinetics in
plain carbon steels on measurable time scales. Furthermore, dilatometry experiments with
different austenitising conditions were conducted to examine the effect of the prior austenite grain
size on the overall kinetics of martensite formation. The present results indicate that the progress
of martensite formation beyond a fraction f50?15 is independent of the prior austenitising
treatment. It is therefore concluded that austenite–austenite grain boundaries have no significant
effect on the overall nucleation and growth of athermal martensite, which is consistent with a
model proposed by Ansell and co-workers.
Keywords: Martensitic phase transformation, Nucleation, Kinetics, Dilatometry

This paper is part of a special issue on Adventures in the Physical Metallurgy of Steels

Introduction which are comparable to the Ms temperature of alloys


exhibiting athermal kinetics. Such a translation would lead
Although much research has been performed on to transformation times of less than 1 ms and thus not
martensite formation in steels,1–6 the exact mechanisms resolvable with conventional experimental capabilities.7
by which martensite nucleates and grows are not yet Isothermal martensite is typically formed in high-Ni
understood. Experimental investigations and their inter- iron based alloys at sub-zero temperatures.9 The
pretation have proven to be complicated since the isothermal transformation can be preceded by the
growth of martensite is very fast, and therefore each formation of a volume fraction of athermal or burst
nucleation event directly leads to the formation of a martensite formed during cooling to the holding
typical volume of the new phase. Regarding the temperature.12 In some alloys with Mn addition a truly
transformation kinetics, three different types of beha-
isothermal transformation has been reported.7
viour have been identified. These kinetic modes are
In the formation of burst martensite, which is
athermal, isothermal, and burst kinetics. Although some
probably the least-understood transformation mode,
common features of the three kinetic modes are known,
the transformation occurs abruptly at a certain tem-
a unifying kinetic theory does not yet exist.7–9 Moreover,
perature during cooling of the austenite.9,13,14 The
there seems to be no general consensus regarding some
fraction formed at the burst temperature can vary from
fundamental aspects of the transformation.10,11
a few percentage to more than 50 vol.-%, and this burst
Athermal martensite is usually observed in low-alloy
transformation can take place within a millisecond. This
carbon steels.8 As argued by Entwisle,7 the apparent
chain reaction of the formation of plates is usually
independence of martensitic athermal transformation on
regarded as an extreme form of autocatalysis.9
time might be explained by extrapolating the typical
isothermal transformation kinetics observed at low tem- In the comprehensive review by Raghavan9 it is
peratures in Fe–Ni–Mn alloys to the higher temperatures argued that the present understanding of the martensite
kinetics is largely confined to the isothermal mode, with
a limited extension of the concepts to the athermal and
1
Tata Steel RD&T, IJmuiden, The Netherlands burst modes. In the case of athermal martensite, the
2
Delft University of Technology, Delft, The Netherlands nucleation is often believed to take place at structural
*Corresponding author, email s.m.c.vanbohemen@gmail.com imperfections in the parent phase and these defects are

ß 2014 Institute of Materials, Minerals and Mining


Published by Maney on behalf of the Institute
Received 25 September 2013; accepted 28 February 2014
1024 DOI 10.1179/1743284714Y.0000000532 Materials Science and Technology 2014 VOL 30 NO 9
van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

stimulated to grow into martensite crystals at different no evidence for isothermal martensite formation in steels
degrees of undercooling below Ms.8 However, the nature with 0?75–1?35 wt-%C at temperatures below Ms.1
of the defect sites at which heterogeneous nucleation In the first part of the present work the possible time
occurs is still not well understood. In addition to dependence of the martensitic transformation will be
nucleation at pre-existing defects, the overall transfor- investigated by applying different cooling rates to Fe–
mation rate can, in principle, be enhanced by so called 0?80C samples. In the analysis of the results special
autocatalytic nucleation: the stimulus of nucleation by attention will be paid to the influence of possible
previously formed martensite crystals. In addition the instrumental effects like thermal gradients across the
mechanism of this type of nucleation is not fully sample length. Furthermore, the influence of autotem-
understood. pering on dilatometry results is discussed. In the second
Based on the considerations discussed in Ref. 15 it part the kinetics of the transformation are determined
seems plausible to assume that the freshly formed from the dilatometry data and compared with simula-
martensite strengthens the surrounding austenite during tions using the Koistinen Marburger (KM) equation.28
its formation, and that this mechanical stabilisation In the final part of this investigation it is attempted to
impedes the plastic accommodation of the subsequent get more insight into the role of the austenite grain size
transformation. When a martensite lath or plate is and grain boundaries in the nucleation and growth of
formed, dislocations are generated in the surrounding martensite. Although it is known that microstructural
austenite by plastic deformation due to the volumetric features such as the grain size can cause variations in the
and shear strains.9 On the one hand, it is sometimes Ms temperature,29–35 little systematic work has been
assumed that the dislocations produced in the austenite conducted to quantify the effect of the grain size on the
during transformation can assist the subsequent nuclea- progress of the transformation below Ms. In the present
tion of martensite, which is known as autocatalytic paper, dilatometry measurements are analysed to
nucleation.16–19 However, the dislocations induced in quantify the effect of the austenite grain size on both
the austenite due to prior transformation can also retard the Ms temperature and the kinetics of the transforma-
the subsequent transformation to martensite, which is tion below Ms.
known as mechanical stabilisation.4,20–23 The dislocation
debris interferes with the movement of the glissile Experimental
interface that constitutes the growth. When the strain
build-up in the remaining austenite accompanying the Steel Fe–0?80C used in this study has a chemical
transformation exceeds a critical value, the further composition that is close to the eutectoid composition
transformation at a certain temperature below Ms is as shown in Table 1. The dilatation of the samples as a
suppressed.22 In this sense mechanical stabilisation can function of temperature and time was measured using a
play an essential role in the athermal character of the Bähr 805A/D dilatometer.36 Cylindrical dilatometric
martensitic transformation in low-alloyed carbon samples were machined of 10 mm in length and 5 mm
steels.15 in diameter. The temperature was controlled using a
When the athermal martensitic transformation is thermocouple spot-welded onto the middle of the
interrupted at a temperature below Ms by stopping the sample. In order to get an estimate of the thermal
cooling, the remaining austenite is often observed to gradient in the axial direction of the sample a second
decompose; however, there is not yet consensus on the thermocouple was welded approximately 4 mm from the
exact transformation mechanism and the classification centre of the sample. In Fig. 5 of Ref. 36, a schematic
of this isothermal transformation product in low-alloyed drawing of the sample in the dilatometer is presented,
steels. It has frequently been argued that isothermal which shows the position of the two thermocouples.
martensite forms below Ms.24,25 In contrast, in another Results of repeated heat treatments with different
samples sometimes showed differences in the tempera-
investigation26 it was shown that below Ms the remain-
ture at which the onset of expansion during cooling
ing austenite continues to decompose isothermally with
appeared (the martensite-start temperature), and these
a certain rate, which is in agreement with the kinetics of
differences seemed to correlate with changes in the
bainite formation above Ms. Based on this it was
thermal gradient along the sample length. Despite these
concluded that isothermal bainite can be formed below
differences in Ms the characteristics of the dilatometry
Ms, which was supported by SEM images showing a
curves below Ms were very similar. In contrast to these
mixed martensite–bainite microstructure.26 A renewed
irreproducible variations in Ms, repeated heat treat-
literature survey was conducted by the present authors
ments with the same sample did not show any
which shows that the isothermal decomposition to
anomalous results. It is noted that Tsuzaki et al.
bainite below Ms was already suggested by Davenport
observed similar differences when different samples
and Bain in 1930,27 although no experimental evidence
were used.37 Analysis showed that these systematic
was shown. Some years later Howard and Cohen1
errors are probably due to inaccuracies in the spot-
investigated the transformation kinetics and microstruc-
welding of the thermocouples on the sample, and the
tures formed both above and below Ms in plain carbon
exact position of the thermocouple wires relative to the
steels with approximately 1 wt-%. Based on their data,
nozzles of the He quench gas spray system. In order to
TTT diagrams were constructed displaying isothermal avoid these errors and to ensure an unambiguous
kinetics below and above Ms and they concluded that
‘the bainite formation below Ms takes place at a rate Table 1 Chemical composition of steel Fe–0?80C/wt-%
more or less predictable from the normal shape of the
bainite curves extending down from above Ms’, which is C Mn Si Ni Cr Cu P S
fully consistent with interpretation of the results for Fe–
0?66C discussed elsewhere.26 Howard and Cohen found Fe–0.80C 0.80 0.61 0.3 0.2 0.3 0.23 0.012 0.04

Materials Science and Technology 2014 VOL 30 NO 9 1025


van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

1 a measured dilatation as a function of temperature due to martensite formation during cooling of Fe–0?80 samples with
different rates. Right-hand y-axis shows measured temperature difference between two thermocouples (DT) and b dila-
tometry data plotted against temperature corrected for thermal gradients

analysis, all experiments were conducted with the same austenite grain size on the kinetics of martensite
sample. formation in Fe–0?80C. The five austenitising treatments
In the experiments with varying cooling rates, the discussed in detail in this paper are listed in Table 3.
sample was heated with 10uC s–1 to a temperature of After austenitising in the range 800–1050uC, the samples
900uC, and austenitised for 2 min at a pressure of less were cooled with the natural cooling conditions
than 561025 mbar. Subsequently, the sample was explained above.
cooled using He gas to 500uC with an average cooling
rate between 800 and 500uC of approximately 75uC s–1. Results
Below 500uC the cooling rate was decreased gradually to
approximately 15uC s–1 at 400uC with the aim to Influence of cooling rate on dilatometry
minimise the temperature differences in the sample measurements
before the transformation to martensite starts. The The dilatation curves measured as a function of
dilatation signal as a function of temperature indicated temperature for the five investigated cooling rates are
that no ferrite or bainite formation occurred at the shown in Fig. 1a. It is seen that the three dilatometry
cooling rates employed. curves for cooling with He quench gas, the cooling rates
To investigate the possible effect of the cooling rate on 2, 5 and 12uC s–1, are mutually not very different, but
the transformation kinetics, the sample was cooled from they are distinctly different from the two dilatation
approximately 400uC to room temperature with five signals measured for the slowest cooling rates (0?2uC s–1
different cooling rates in the range of 0?2 to 12uC s–1 (see and natural cooling). This difference between the
Table 2). For cooling rates higher than 2uC s–1, He experiments with and without He quench gas can be
quench gas was applied; the lowest cooling rates attributed to the thermal gradients in the sample, which
required induction heating. A number of experiments are depicted in the same figure. The right-hand y axis of
were conducted with natural cooling subsequent to the
initial fast cool. This gave highly reproducible results,
not only for the experiments with the same sample but Table 3 Experimental details and results of experiments
also in the case that different samples were used. with varying austenitising treatments*
Therefore, the natural cooling conditions are considered
Taus/uC taus/min Dc/mm Ms/uC TKM/uC am/K21 cR/vol.-%
to give results that are least susceptible to inaccuracies
due to temperatures differences in the sample. Natural 800 1 12¡4 221 218 0.0122 11¡2
cooling in an He atmosphere results in a cooling rate of 850 2 25¡5 225 218 0.0122 …
approximately 2uC s–1 close to Ms and decreases 900 2 40¡8 230 218 0.0122 10¡2
gradually to 0?3uC s–1 just above room temperature. 1000 2 65¡15 235 218 0.0122 11¡2
1050 12 130¡25 238 218 0.0122 11¡2
Experiments with different austenitising conditions
were conducted to examine the effect of the prior *Taus, austenitising temperature; taus, austenitising time.

Table 2 Experimental details and results of experiments with varying cooling rates

Cooling rate
between Ms DT at TKM from am from Ms from cR
and RT/uC s–1 Ms/uC KM fit/uC KM fit/K21 slope/uC XRD/vol.-%

12.5 20 247 10¡2


5 18 248
2 17 245
Natural 2 218 0.0122 230 10¡2
0.2 2 218 0.0122 226

1026 Materials Science and Technology 2014 VOL 30 NO 9


van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

2 a dilatation due to tempering of fully martensitic sample at 180uC as a function of time: length decrease of about 2–
2?5 mm in some tens of seconds and b dilatation as a function of temperature showing tempering characteristics dur-
ing heating of samples which were made martensitic with different cooling rates as shown in Fig. 1

Fig. 1a shows the temperature difference DT measured difference in kinetics is thought to be related to
between the centre and the edge of the sample. It is seen autotempering of martensite: the tempering of the as
that DT is less than 3uC near Ms for the experiments formed martensite during subsequent slow cooling.
without active cooling. In contrast, DT is quite large for Tempering of martensite, and therefore also autotem-
the experiments using He quench gas: DT is approxi- pering, is accompanied with a volume decrease.39
mately 18uC near Ms, and increases somewhat for the Moreover, this thermally activated process is stronger
higher cooling rates (see Table 2). It should be noted for the lower cooling rates. In fact, there are two
that the maximum thermal gradient in the sample may simultaneous effects on the measured dilatation due to
even be somewhat larger than measured with the two autotempering. At the relatively low temperatures at
thermocouples. For the measurements with active cool- which the martensite is formed, the so called first stage
ing it is also seen that just below Ms the thermal gradient of tempering is probably dominant,40 which means
decreases more strongly: the DT curve exhibits a small partitioning of carbon to dislocations or the remaining
dip. This behaviour may be due to the release of latent austenite. In addition, carbide formation takes place,
heat accompanying the martensitic transformation. The and both processes involved in tempering result in a
regions near the edge of the sample with the lowest negative change in length39 and can thus explain the
temperature will transform first, and the local heat smaller dilatation for the lower cooling rates. The
release increases the temperature, which reduces DT. magnitude of the dilatation due to tempering will be
Based on above observations it is concluded that the discussed later in this section.
dilatometry curves measured during active cooling of Furthermore, at very low temperatures the carbide
samples do not always give a very accurate measure of formation may become very sluggish, and consequently
the kinetics of the transformation. The Ms temperature, the austenite is stabilised when carbon partitions from
as determined from the change in slope of these the supersaturated martensite to the austenite. Such
dilatometry curves,38 is about 15uC higher than the Ms chemical stabilisation of the austenite implies that the
temperature evaluated from the more accurate measure- transformation shifts to lower temperatures. The resul-
ments performed without the use of He quench gas (see tant decrease in the transformation kinetics also results
Table 2). in a smaller dilatation signal. In relation to this, it is
The average sample temperature of quenched samples noted that in the literature the stabilisation of austenite
is lower than the temperature recorded with the control due to a lower cooling rate or interrupted cooling
thermocouple in the middle of the sample. An estimate has sometimes been called thermal stabilisation of
of the average sample temperature is needed to correct austenite.41
for the influence of thermal gradients on the dilatometry In order to further test this explanation of the
curves. In the present work it is assumed that the differences in dilatation in terms of the degree of
average sample temperature can be approximated by T– autotempering taking place during cooling, both iso-
KDT. Figure 1b shows the dilatometry data plotted thermal aging and heating experiments were conducted
against this corrected temperature. Owing to this to obtain an estimate of the dilatation owing to the
correction all five dilatometry curves are very similar tempering of martensite. To investigate tempering under
in the temperature range 160–240uC. Although the isothermal conditions, a sample of Fe–0?80C was first
correction for thermal gradients indicates that the fully transformed to martensite by quenching in liquid
cooling rate has no influence on the kinetics of nitrogen, and subsequently heated with 20uC s–1 to
martensite formation at the beginning of transformation 180uC in the dilatometer and isothermally annealed at
(see Fig. 1b), it is seen that in the final stage of that temperature for 5 min. The result shown in Fig. 2a
transformation (below 160uC) the dilatation becomes indicates that the sample length decreases approximately
significantly smaller with decreasing cooling rate. This 2–2?5 mm in some tens of seconds. This estimate of the

Materials Science and Technology 2014 VOL 30 NO 9 1027


van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

3 a measured dilatation as a function of temperature due to martensite formation during natural cooling (open squares).
Solid lines represent thermal expansion of both austenite (fcc) and martensite (bcc); open circles describe dilatation of
fully martensitic sample during heating and b experimental volume fraction of martensite as a function of temperature
derived from Fig. 3a (open squares) can be described by KM equation (solid line) using TKM5218uC, am50?0122 K21.
Volume fraction of retained austenite at room temperature is approximately 0?10

magnitude of the length decreases owing to tempering is in which am is a rate parameter, and TKM is the
in fair agreement with the differences observed between theoretical martensite-start temperature, which is typi-
dilatometry curves for natural cooling and cooling with cally somewhat lower than the conventional (experi-
0?2uC s–1. The second contribution of autotempering to mental) Ms determined as the onset of expansion during
the dilatation, the stabilisation of the remaining cooling in a dilatometry experiment. As discussed
austenite owing to autotempering during cooling, earlier, the experiments for continuous natural cooling
cannot be simulated with an additional experiment, are most accurate and therefore the measured dilatation
but may also have contributed to the difference between during natural cooling after austenitising at 900uC (see
the two experiments without active cooling. Fig. 1) is used for a further quantitative analysis using
As discussed above, repeated heat treatments with the the KM equation. These data are shown by the open
same sample were conducted because this proved to yield diamonds in Fig. 3a. The sample cooled to room
the most reproducible results. Thus all samples, for which temperature was investigated by X-ray diffraction
the dilatometry data for different cooling rates are shown in (XRD) to confirm the presence of retained austenite
Fig. 1, were heated with 10uC s–1 in a subsequent experi- in the microstructure, and quantitative analysis of
ment. Figure 2b shows that the degree of tempering of the XRD pattern yielded a volume fraction austenite
samples depends on the cooling rate in the previous of 0?10¡0?02, which is comparable to results of
experiment. As a reference, the solid line (red) shows the previous investigations on steels with a similar carbon
thermal expansion of samples in the absence of tempering. content.28,42
Samples cooled with He quench gas (open blue symbols) The martensite transformation kinetics has been
show a stronger tempering behaviour during heating than evaluated from dilatometry data with the Lever rule
the samples that were cooled slowly (solid green symbols). (the linear law of mixtures) applied to the data using the
The susceptibility to tempering of a martensitic sample non-linear equations for the thermal contraction of bcc
during heating depends on the degree of autotempering that and fcc lattices (solid lines) derived in Ref. 43. The non-
occurred during cooling. Thus the relatively small temper- linear thermal expansion of bcc phase43 is found to agree
ing during heating of slowly cooled samples indicates that well with the dilatation data measured during heating of
the martensitic microstructure was already autotempered to a Fe–0?80C sample that was made fully martensitic (see
a certain degree due to the slow cooling. open circles in Fig. 3a). This sample was produced by
rapid cooling to room temperature, followed by
Kinetics of martensite formation quenching in liquid nitrogen. For comparison, to
By applying different cooling rates it has been shown demonstrate the importance of using the non-linear
that the progress of martensite formation has no time- expressions of thermal expansion, the dashed lines in
dependence, at least not on experimentally accessible Fig. 3a represent linear approximations for thermal
time scales, which confirms the athermal character of the expansion, which are seen to have a less adequate
transformation. It seems to be widely accepted that the agreement with the experimental data over the whole
extent of transformation as a function of temperature temperature range. The fraction retained austenite of
can be well described by the Koistinen and Marburger 10 vol.-% at room temperature, which was derived from
equation8,15,28 XRD measurements, specifies the relation between the
dilatation and the bcc phase fraction at room tempera-
f ~1{exp½{am (TKM {T) (1) ture. This means that for the present analysis a length

1028 Materials Science and Technology 2014 VOL 30 NO 9


van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

4 Change in length as a function of temperature due to martensite formation in Fe–0?80C during natural cooling of sam-
ples which were given different austenitising treatments. Inset shows magnification of dilatometry curves close to Ms
temperature

change DLa2cRT586 mm (see Fig. 3a) is caused by 100% the transformation. However, for the experiment with
austenite-to-martensite transformation. Figure 3a shows natural cooling the thermal gradient measured over the
that the thermal expansion of 100% bcc phase (marten- sample length is very small, approximately 2uC near the
site) is significantly larger than the slope of the Ms temperature. A deviation of 12uC in the martensite
dilatometry curve just above room temperature, which start temperature can only be caused by temperature
indicates that the transformation is not finished at room gradients of at least 12uC, whereas the experiments show
temperature. that the gradients are not more than 2uC. This means
The volume fraction of martensite as a function of that thermal gradients in the sample cannot fully explain
temperature as represented by the open triangles in the gradual beginning of transformation, which is
Fig. 3b shows the best agreement with the KM equation different from the modelled kinetics. In the following
using TKM5218uC, am50?0122 K21. The rate para- section it will be demonstrated that the temperature
meter found for Fe–0?80C is higher than the well known range where the gradual start of the transformation
value of 0?011 K21 obtained by Koistinen and occurs is dependent on the austenitising treatment.
Marburger for plain carbon steels with 1 to 1?1 wt-%
carbon.28 The differences in the values of am for Effect of prior austenite grain size on
different steels are thought to be related to their martensitic transformation
chemical composition,44 in particular the carbon con- Figure 4 shows the dilatation curves measured during
tent.45 The rate parameter am50?0122 K21 derived from cooling of five samples that were given different austenitis-
the dilatometry data is comparable to the value ing treatments in order to change the prior austenite grain
am50?0129 K21 predicted using the equation proposed size. The estimated grain sizes of the samples are listed in
in.45 Table 3. Figure 4 shows that distinct differences are
Figure 3b shows the volume fraction of martensite as observed in the early stage of transformation. The inset
a function of temperature corresponding to the dilata- of Fig. 4 shows that the Ms temperature derived from the
tion signal shown in Fig. 3a. It is seen that the volume change in slope increases from Ms5221uC for Taus5800uC
fraction calculated with the KM equation (solid line) is to Ms5238uC for Taus51050uC (see Table 2). It is noted
in very good agreement with the experimental result that each experimental result is to some extent subject to
except for some deviations near the start of the thermal gradients, but the measured temperature differ-
transformation. The Ms temperature as derived from ence DT between the centre and the edge of the sample is
the change in slope is approximately 230uC, which is always smaller than 3uC in the temperature range of
12uC higher than the value of TKM5218uC determined transformation. Furthermore, DT is approximately the
from the best fit simulated with the KM equation. It is same for all measurements. The observation that Ms
noted that this gradual beginning of the transformation depends on the austenite grain size is consistent with
can only partly be explained by temperature differences results reported previously for various steels.29–35
in the sample. In principle, thermal gradients in the However, a systematic study of the effect of the austenite
sample lead to localised transformations as the sample grain size on the kinetics of martensite formation has not
approaches the martensite-start temperature, and this been reported in the literature. Only a qualitative
may effectively cause an apparent gradual beginning of description of this gradual beginning of transformation

Materials Science and Technology 2014 VOL 30 NO 9 1029


van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

5 Volume fraction of martensite as a function of tempera-


6 Martensite fraction as a function of temperature corre-
ture derived from measured dilatation data shown in
sponding measured dilatation signals shown in inset of
Fig. 4 for Taus5800uC (open squares). Solid line repre-
Fig. 4. Black line represents transformation kinetics cal-
sents progress of transformation calculated with KM
culated with KM equation using TKM5218uC, and
equation using TKM5218uC, am50?0122 K21
am50?0122 K21

in relation to the austenitising treatment has been given by the agreement with the KM model becomes poorer for
Sastri and West.29 the early stages of transformation (see Fig. 6), and the
The small differences in the dilatometry curves of Fig. 4 maximum deviations are observed for Taus51050uC.
at the final stage of transformation are possibly due to Austenitising at Taus5800uC for 1 min resulted in
different degrees of transformation plasticity for different Dc<12 mm (Table 2). It was, however, not possible to
austenite grain sizes. Analysis of the sample length after investigate the martensite kinetics for even smaller grain
multiple thermal cycles on a single sample frequently sizes because for very small grain sizes it becomes
showed that the sample becomes about 2 mm shorter in the impossible to prevent bainite formation during the
case Taus5800uC, and approximately 8 mm shorter when fastest cooling. The kinetics of martensite formation
Taus51050uC. The final microstructures of four samples was also investigated for grain sizes somewhat smaller
with different prior austenite grain sizes were investigated and larger than the largest in Table 2, Dc5130 mm. It
by XRD, and a similar volume fraction of retained was found that the dilatometry curve measured after
austenite was found in each sample as shown in Table 2. austenitising at Taus51050uC for 5 min (Dc<100 mm) or
The fraction of martensite as a function of temperature 18 min (Dc<150 mm) did not differ significantly from
was determined from the five dilatation curves shown in the result for taus512 min shown in Fig. 4 although the
Fig. 4 using the Lever rule as demonstrated earlier for austenite grain size was different.
Taus5900uC (see Fig. 3). The fraction curve for the Based on abovementioned observations it is con-
smallest austenite grain size (Taus5800uC) is shown in cluded that the effect of the austenite grain size on the
Fig. 5. The solid line through the data represents best fit to start temperature is large when the grain size is small
the KM equation calculated with TKM5218uC, and diminishes as the grain size increases. This effect on
am50?0122 K21. The Ms temperature as derived from Ms is consistent with the observations reported else-
the change in slope is approximately 221uC, which is only where.29,30,32,35 In addition to the effect on Ms, it is seen
3uC higher than TKM5218uC. It is noted that this in Figs. 4 and 6 that the initial transformation rate
deviation can be fully explained by temperature differ- between Ms and TKM decreases when the austenite grain
ences in the sample. It is therefore concluded that for size increases. Similar observations have been reported
Taus5800uC the gradual beginning of the transformation by Sastri and West,29 and indicate that not only Ms, but
is not significant, whereas for Taus5850uC and higher a also the early stages of the martensitic transformation
distinct deviation is found (see Fig. 3). just below Ms are dependent on the initial austenite
The overall transformation kinetics for the other three grain structure. The fraction curves in Fig. 6 also
austenitising temperatures can also be well described indicate that the progress of martensite formation
using KM equation by taking TKM5218uC, and beyond f50?15 (i.e. below 205uC) is nearly independent
am50?0122 K21 (see Table 2). These model parameters of the prior austenitising treatment. It can therefore be
lead to the best agreement in the temperature range from concluded that the major part (85%) of the overall
room temperature to Ms, although some discrepancies kinetics is not significantly influenced by the prior
are observed close to Ms depending on Taus. Figure 6 austenite grain size.
shows all five experimental fraction curves correspond-
ing to the inset of Fig. 4, and the best simulation for the Discussion
transformation kinetics. As demonstrated in Fig. 5, for
Taus5800uC the measured fraction curve agrees very Autocatalytic nucleation
well with the calculated kinetics at each stage of the By applying different cooling rates it has been shown
transformation. With increasing austenite grain size in the foregoing that the martensite formation has no

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van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

time-dependence, at least not on experimentally acces- interface that constitutes the growth. If the strain in
sible time-scales (Fig. 1). This may imply that the remaining austenite accompanying the transformation
nucleation process takes place without thermal activa- exceeds a critical value,22 then mechanical stabilisation
tion, i.e. the activation energy is zero in the temperature suppresses further transformation. This mechanism is
range of transformation.9 This is called truly athermal assumed to control the kinetics of athermal martensite
behaviour.9 However, the transformation kinetics may formation in low-alloy carbon steels.15
also be too fast for experimental observation when the
activation energy is very small. In this case the
Kinetics of athermal martensite
transformation would be thermally activated, and Figure 3 shows the kinetics of martensite formation as a
therefore this kind of transformation is sometimes called function of temperature below Ms. For steels in general,
anisothermal.12 For most steels a distinction cannot be the driving force at Ms is approximately 1700 J mol–1 of
made because of experimental limitations. Nevertheless, which about 600 J mol–1 (Refs. 23 and 48) is considered
the present results for Fe–0?80C confirm the athermal to be stored in the surrounding austenite as strain energy
character of the transformation as it is frequently after the formation of martensite crystals. The athermal
defined in literature, meaning that it is practically kinetics observed for low-alloy carbon steels (e.g. the
impossible to measure time dependence, and thus the present results in Fig. 3) can be well explained with the
volume fraction of martensite appears to vary only with martensite model proposed in Ref. 15 in which it is
temperature below Ms. assumed that the shape deformation accompanying the
Since martensite nucleation and growth events in formation of a certain volume of martensite increases
plain carbon steels take place too rapidly at any given the strength of the remaining austenite and stops the
temperature to be measurable as a function of time, it is transformation. This model explaining the athermal
nature of the martensitic transformation is consistent
not immediately evident that autocatalysis takes place
with the ‘growth-resistance of austenite’ hypothesis
in athermal martensitic transformations. However, it
proposed by Edmondson and Ko.49 Since the resistance
cannot be ruled out that autocatalysis plays a role on
of the remaining austenite against plastic deformation
very small time scales. Possibly martensitic laths, which
increases due to the formation of a number of plates or
appear to be grouped into a single packet in the final
laths, an increase in driving force is required for the
microstructure, are formed simultaneously in a very fast
transformation to recommence. Based on these assump-
transformation process/event in which autocatalytic
tions the well known KM equation was derived,15 and
nucleation does play an important role.
the rate parameter am was linked to the strain energy
In contrast to the present findings, a significant
stored in austenite. On the basis of fitting experimental
cooling rate dependence of the kinetics was reported
fraction curves to the KM equation it was found that the
by Tsuzaki et al. for lath martensite formation in a Fe–
rate parameter am decreases with increasing carbon
15Ni alloy.37 For the lowest cooling rate they observed
content.44,45 This empirical finding is possibly related to
steps in the transformation curve37 in the temperature dislocation strengthening of austenite which can be
range 300–400uC, which are quite similar to fraction expected to increase for higher carbon steels.
curves observed for burst martensite formation,8,14 and
they concluded that the transformation has an isother- Austenite grain size dependence of martensite
mal character in addition to the athermal one. Similar kinetics
transformation behaviour has been reported for alloys Since the first detailed investigation on the influence of
with higher Ni contents transforming below room the prior austenite grain size on martensite formation,29
temperature.12 The observation of Tsuzaki et al. that different explanations were proposed for the depression
the progress of transformation depends on the cooling of Ms with austenite grain refinement as shown in Fig. 4
rate,37 and thus has a time dependence, strongly for Fe–0?80C. At present the most plausible explanation
indicates that autocatalysis took place in the steel seems to be the mechanism based on Hall–Petch
studied by Tsuzaki et al. For example, kinetics of strengthening of the austenite50 proposed by Ansell
isothermal martensite formation exhibits a typical S- and his co-workers.33–35 This explanation has been
shaped transformation curve during isothermal holding, supported by other investigators,30 and is adopted in
which can be best understood and described under the the present work. Ansell argued that the Ms temperature
assumption of an autocatalytic contribution to the is not directly affected by the austenite grain size, but
overall nucleation kinetics. The autocatalytic nucleation controlled by the austenite yield strength.34 Breinan and
is accounted for in displacive models for isothermal Ansell used a high temperature tensile apparatus and
martensite and bainite by an additional autocatalytic showed that an increasing austenite yield strength due to
term in the total nucleation rate.7,18,46 grain refinement correlated with decreasing Ms tem-
The mechanism of autocatalytic nucleation is usually peratures.33 The increasing resistance of austenite to
assumed to be associated with the dislocations produced plastic deformation makes it more difficult to accom-
in the austenite during transformation, which are modate the shape change accompanying the martensitic
considered to assist the subsequent nucleation of transformation.
martensite.16,47 In this respect, autocatalysis can be The mechanism based on Hall–Petch strengthening50
regarded as very similar to strain induced transforma- proposed by Ansell et al. assumes that the grain interior
tion with the strain generated by the transformation is locally soft compared to the grain boundary regions.35
itself. However, the dislocations induced in the austenite The local strength of the austenite determines the
due to prior transformation can also retard the resistance against plastic deformation and thus the
subsequent transformation to martensite,30 which is strain energy involved in the formation of plates or
known as mechanical stabilisation.23 The dislocation laths of martensite. It is well known that the austenite to
debris interferes with the movement of the glissile martensite transformation occurs when the change in the

Materials Science and Technology 2014 VOL 30 NO 9 1031


van Bohemen and Sietsma Kinetics of martensite formation in plain carbon steels

chemical free energy accompanying the transformation types of austenite grain boundaries provide potential
is larger than the energy necessary to overcome the nucleation sites for martensite formation.30
resistance to volume deformation, strain energy and the
creation of new surfaces/interfaces. This means that Conclusions
when the resistance of austenite to plastic deformation is
locally reduced, the transformation can occur at a higher It is demonstrated that the martensite transformation
temperature. Thus with increasing austenite grain size kinetics is not dependent on the cooling rate, which
the non-chemical free energy opposing the transforma- means that the transformation can be regarded as
tion decreases, which leads to a higher Ms.35 athermal for the experimentally accessible cooling
Based on the micrographs seen in Fig. 10 of Ref. 15 conditions in the range of 0?2–12uC s–1. The finding
and further consideration of the locally soft austenite that the progress of transformation is independent of the
grain interior assumed in the Ansell model, it is cooling trajectory below Ms and thus exhibits no time
postulated that the initial formation of martensite occurs dependence strongly indicates that autocatalytic nuclea-
preferably in the grain interior. The first-formed tion does not play a vital role in the overall transforma-
martensite plates effectively divide the prior austenite tion kinetics in plain carbon steels. The methodology of
grain3,9,51 and strengthen the surrounding austenite, and cooling has been found to have a significant influence on
the subsequent formation of martensite plates in the temperature gradients within a dilatometry sample,
same geometrically partitioned austenite grain require a which in turn can lead to experimental deviations in
larger driving force. In the model for athermal the acquired dilatometry data. Furthermore, the influ-
ence of autotempering of the as formed martensite has
martensite15 the local austenite strength determines the
been discussed. It is concluded that experiments with
transformation temperature of a certain region. The
natural cooling conditions in the temperature range of
transformation of such a region to martensite leads to an
transformation are most reliable, and the kinetic data
increase in the strength of the surrounding austenite and
thus obtained can be accurately simulated by the KM
therefore each austenite region has a specific decom-
equation using a specific (alloy dependent) start
position temperature. Thus in this model the nucleation
temperature TKM and rate parameter am. Dilatometry
at certain defects or grain boundaries is not considered
experiments with different austenitising conditions were
to be the rate-controlling step in the transformation, but
conducted to examine the effect of the prior austenite
the resistance of the austenitic parent phase to the
grain size on the overall kinetics of martensite forma-
growth of the nuclei.
tion. In contrast to the known sizable effect on Ms, the
This transformation induced stabilisation mechan-
present results indicate that the kinetics of martensite
ism,15 which controls the kinetics of martensite forma- formation beyond f50?15 is independent of the prior
tion, can also aid to understand the evolution of austenitising treatment. It is therefore concluded
martensite formation in large grained structures com- that austenite–austenite grain boundaries have no effect
pared to fine grained structures. Figure 6 shows that the on the overall nucleation and growth of athermal
effect of the austenite grain size on both Ms and the martensite.
initial rate of transformation is such that the degree of
transformation is similar for all measurements at
approximately 205uC, which corresponds to a volume References
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