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SPE 82273

Gas Assisted Acidizing of Carbonate Formations


S. Shukla, SPE, D. Zhu, SPE, and A. D. Hill, SPE, The University of Texas at Austin

Copyright 2003, Society of Petroleum Engineers Inc.


generally smaller for the nitrogen-saturated cores, and that the
This paper was prepared for presentation at the SPE European Formation Damage wormholes created are narrower and less branched than in the
Conference to be held in The Hague, The Netherlands 13-14 May 2003.
case of water saturated rocks. We also show that the presence
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
of oil saturation at residual water saturation in the core has a
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to similar beneficial effect on wormhole propagation to gas
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at injection. On the other hand, oil present at its residual
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
saturation had little effect on the acidizing process. All of
for commercial purposes without the written consent of the Society of Petroleum Engineers is these results confirm the strong influence that fluid loss from a
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300
words; illustrations may not be copied. The abstract must contain conspicuous propagating wormhole has on the efficiency of the acidizing
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
process in carbonates.

Introduction
Abstract
Matrix acidizing is a commonly used well stimulation Acid stimulation with strong hydrochloric acid solutions is a
technique in which acid is injected into the formation in order common method to increase well productivity in carbonate
to dissolve a portion of the rock and hence, recover or enhance reservoirs. When hydrochloric acid is injected into the
the permeability in the near well-bore region. In carbonates, formation, the acid dissolves carbonate rocks in a highly non-
when acid is injected, selective dissolution of the rock takes uniform pattern. Large channels, known as wormholes, are
place creating highly permeable flow channels, called created by the acid dissolution. Wormholes are very important
wormholes. In general, for a matrix acidizing treatment in in carbonate acidizing because of their high conductivity
carbonates, the deeper the wormholes penetrate into the compared with the Darcy-scaled porous medium. Wormholes
formation, the better the outcome, as characterized by a lower dominate the near-wellbore flow after stimulation.
skin factor. Thus, the deeper the wormhole penetration Effectiveness of acid treatments is mainly determined by the
achieved with a given volume of acid, the more efficient the geometry and pattern of the wormholes created. In general, the
treatment. In this paper, we present laboratory results that effectiveness of a matrix acid treatment in carbonates depends
show that wormhole propagation is enhanced by injecting strongly on the depth of penetration of wormholes into the
nitrogen gas ahead of the acid. formation. Since the conductivity of the wormholes is almost
infinite compared with the matrix, if wormholes penetrate
As wormholes are being created, not all of the acid beyond any near wellbore formation damage, the post-
reaches the wormhole tip. A significant part of the acid is lost stimulation skin factor is given by
as fluid loss to adjacent pores. If this fluid loss can be
controlled, then more of the acid can reach the wormhole tip, r 
and hence the penetration of wormholes can be more efficient. s = ln wh 
 (1)
This paper investigates the effect of saturating the carbonate  rw 
rock with gas (nitrogen) prior to the injection of acid in order
to reduce the permeability to acid, and thus reduce the fluid where rwh is the radial distance to which wormholes have
loss from the main wormhole. penetrated and rw is wellbore radius. Thus, an acid treatment in
carbonates is improved if wormhole penetration can
It was found that gas injection prior to acid injection does be increased.
significantly reduce the volume of acid required to propagate
wormholes through cores. This effect is observed both at room The structure of wormhole channels is strongly dependent
temperature and at higher temperatures. The presence of gas in on the rates of mass transfer and surface reaction, which may
the core reduced the acid volume needed for wormhole vary among different acid/rock systems. The most efficient
propagation through the core by a factor of up to 3. The paper process is the one propagating wormholes as far as possible
presents an extensive set of experimental results for both gas- using the least acid volume. Numerous previous studies
and liquid- saturated carbonate cores subsequently treated with (summarized in Chapter 16 and its Appendix in Reference 1)
strong HCl solutions. We show that the acid volumes are have shown that the dissolution structures created by acid in
carbonates can be characterized as dissolution of the rock face
2 SPE 82273

(compact dissolution), wormhole formation, characterized by A typical experimental procedure for an experiment in
the creation of one or perhaps a few major wormholes, and which gas was injected ahead of the acid was as follows.
uniform dissolution (ramified wormholes), in which the After the core was placed in the coreholder and confining
structure is so highly branched that it resembles pore-level pressure applied, the core was evacuated. Brine was then
dissolution (Figure 11). The structure created depends on many pumped through the core to establish initial saturation of the
factors, including injection rate, mass transfer rates, and pore spaces with brine. The backpressure valve was then set
reaction rates. Some of the previous modeling studies2,3 have to 1000 psi and nitrogen injection started. Gas injection
shown that the propagation of wormholes depends very continued until no more brine was observed in the effluent,
strongly on the fluid loss out of the walls of the major indicating that the core had reached residual water saturation.
wormholes. High fluid loss results in highly branched Finally, acid was injected at a constant rate until wormhole
wormhole structures, and therefore reduces the efficiency of breakthrough at the exit of the core was observed.
wormhole propagation.
The pressure drop across the core sample was
Fluids such as water in oil emulsions4 have been shown to continuously monitored during each experiment to determine
improve wormhole propagation in the past. These effects were when a wormhole had propagated through the entire core.
attributed to the reduced diffusion rates in the bulk acid Because the wormholes are such large structures, the pressure
solution, but were likely also a result of reduced fluid loss drop though the wormhole is very small compared with the
from the main wormhole. In this work, we have pressure drop through the original rock. Thus, wormhole
unambiguously tested the benefit of reducing fluid loss from a breakthrough was indicated by the time the pressure drop
wormhole by saturating the matrix with an inert gas (nitrogen) across the core reached near zero. This was confirmed in
prior to injection of the acid. This process will not affect the many experiments by also monitoring the pH of the effluent.
diffusion of acid in the wormhole, but will change fluid loss Wormhole breakthrough was indicated by a sudden drop in
because of the reduced relative permeability to the aqueous pH when acid solution was able to pass through a wormhole
phase in the matrix surrounding the wormhole. The process through the entire core. The volume of acid needed to
studied is also distinct from the process of injecting CO2 ahead propagate a wormhole through the entire core normalized by
of acid solutions in sandstone oil reservoirs5. In that process, dividing by the initial core pore volume (the pore volumes to
displacement of the oil is thought to be a primary cause of breakthrough, PVbt) was determined by measuring the
beneficial effects of the CO2 injection. pumping time from the start of acid injection until wormhole
breakthrough was observed and by measuring the volume of
A series of experiments were conducted in this study to liquid effluent collected. The breakthrough pore volumes
examine the effect of nitrogen injection ahead of the acid on reported for all experiments was the volume of acid solution
the wormhole structures created, and, hence, on the efficiency only and did not include any gas or oil volumes that may also
of the acidizing process. Metal castings of the wormholes have been produced from the core.
were made to study the generated wormhole patterns.
Experiments without gas injection were also performed to After each acidizing experiment was completed, a
provide a direct measure of the effect of gas injection. Finally, Wood’s metal casting of the wormholes formed by the acid
experiments were also conducted with oil saturating the matrix was made. The cores were cased in a PVC pipe and Wood’s
before acid injection. These experiments provided further metal placed on top of the core sample. Upon heating in an
evidence of the effect of fluid loss on wormhole propagation. oven to about 200 °F, the Wood’s metal drained into the core.
The core was then cooled to solidify the metal, all remaining
carbonate rock dissolved with acid, and the metal casting
Experiment Apparatus and Procedures
recovered. A complete description of the experimental
The experiments were conducted using 6-inch long and 1 inch procedures is given by Shukla6.
diameter cores of Texas Cream chalk. This rock is a
homogeneous carbonate with no vugs or fractures, and is Experimental Results and Analysis
composed of greater than 99% CaCO3. The core samples had
permeabilities and porosities of about 6 md and 28%, To evaluate the potential benefit of gas injection prior to acid
respectively. The gas used in the experiments was nitrogen injection in carbonates, we varied the experimental conditions
and decane was used as the oil phase in experiments extensively to clearly determine the effect of prior gas
including oil. The acid in all experiments was a 15 weight % injection on the acidizing process. The parameters that were
solution of HCl. changed were temperature, gas injection method, injection
rates, and initial saturating fluids. All of the experimental
Figure 2 shows the experimental apparatus. The core conditions used are summarized in Table 1. Our primary
sample was held in a Hassler-sleeve type coreholder, with objective with these tests was to determine if the injection of
confining pressure of 1500 psi applied to the sleeve. A back gas prior to acid injection improved the efficiency of
pressure of 1000 psi was maintained in all experiments. wormhole propagation, as evidenced by the volume of acid
Liquids were pumped through the core sample using a required to propagate a wormhole through the core sample.
positive displacement pump. Nitrogen was supplied from a
high pressure gas cylinder through a throttling valve.
SPE 82273 3

First, a series of experiments without gas injection was were required for wormhole breakthrough, while only 0.21
performed. Then, a similar set of experiments was conducted pore volumes were needed in the gas injection case. The
with gas injection and the results compared to provide a direct castings of the wormhole structures for these experiments
indication of the effect of gas injection on the volume of acid (Figure 4) show a larger diameter main wormhole and more
required for wormhole breakthrough. We attempted whenever branching when there was no gas injection, just as occurred in
possible to conduct pairs of experiments in which the only Experiments 29 and 30.
difference between the pairs was whether or not gas had been
injected before the acid. We used two temperatures, room The results of all the experiments conducted at room
temperature (21 °C) and 50 °C. The initial conditions of the temperature with the core initially brine saturated are
core were either brine saturated or oil and brine saturated with summarized in Figure 5. The acid pore volumes to
the water at its residual saturation. breakthrough required in the case of gas-saturated cores are
1.5 – 3 times less than those required for water-saturated
The primary results of the experiments are summarized in cores. Figure 6 shows a similar comparison of the acid pore
Table 2. The key indication of the efficiency of the volumes required for breakthrough for experiments with gas-
wormholing process in each experiment is the acid pore saturated and water-saturated cores at a temperature of 50 oC.
volumes to breakthrough given in the last column. This is the Just as in the room temperature experiments, the acid
amount of acid that was need to propagate a wormhole volumes required to propagate wormholes through the gas-
through the 6-inch long core; the smaller this number, the saturated cores was 1.5 – 3 times less than the volumes
more efficient the wormholing process. required for water-saturated cores.

Acid injection into brine saturated cores. Experiments No. Acid injection into oil saturated cores having residual
29 and 30 give a good comparison of the wormholing brine saturation. In contrast to these cases, when the core
behavior with and without gas injection ahead of the acid. was initially oil saturated, injection of gas had no apparent
Both Experiments 29 and 30 used similar sized cores, with effect on the wormholing process. Figure 7 shows the Wood’s
15% HCl solution at an injection rate of 1.83 ml/min. Both metal castings for Experiments #37 and #38. Both of these
experiments were performed at 50 oC. Experiment #29 was on experiments were conducted on oil-saturated cores at an acid
a water-saturated core with no gas injection. In Experiment injection rate of 2.3 ml/min. Experiment #37 was without gas
#30, gas was injected prior to acid injection, creating a gas- injection and Experiment #38 with gas injection. The volume
saturated core with residual water saturation. In Experiment of acid needed for wormhole breakthrough in the two
#29, 0.44 pore volumes (9 mls) of acid were required for experiments was virtually identical – 0.24 pore volumes
wormhole breakthrough. In Experiment #30, however, of only without gas injection and 0.27 pore volumes with gas
0.28 pore volumes (5.6 mls) were required to injection. The wormhole in the gas-saturated core is as
achieve breakthrough. densely branched as the wormhole in the oil-saturated core
and of the same thickness. Apparently, the relative
The smaller volume of acid needed to propagate the permeability to water in the matrix surrounding the main
wormhole through the core when gas was injected can be wormhole is about the same when oil is present in the matrix
understood by examining the structures of the wormholes at residual water saturation as when gas has displaced the
created with and without gas injection. Figure 3 shows the initial oil. This result is to be expected for a water-wet
metal castings of the wormhole structures created in these two medium. The acid volume requirements for the cases when
experiments. The wormhole created in the gas-saturated core the cores were initially oil saturated are summarized in Figure
is narrower and has less branching than the wormhole created 8. The acid volumes were very similar for both cases, with
in the water saturated core, explaining the smaller acid volume slightly less acid needed for wormhole breakthrough with no
needed for the gas injection case. Since less wormhole volume gas injection.
has been created in the presence of gas, less acid has been
consumed by the time the wormhole breaks through to the end The effect of oil saturation prior to acid injection
of the core. We attribute this difference to the reduced fluid compared with gas injection ahead of the acid is also seen by
loss through the walls of the main wormhole because of lower comparing experiments with gas injected into water saturated
relative permeability to water in the matrix surrounding the cores prior to acid injection with the experiments with oil
wormhole when gas is present. With less convective transport saturated cores before acid injection. This compares acid
of acid to the walls, fewer branches are created and the injection into gas saturated cores with no oil present with acid
wormhole diameter is enlarged less, as is observed from injection into oil saturated cores with no gas present. Such a
the castings. comparison is shown in Figure 9, which summarizes the
results of Experiments 4, 8, 12, 34, 36, 37, and 39. It appears
Another direct comparison of experiments with and that whether the non-wetting phase is oil or water
without gas injection is Experiments #16 and #28. Both of is inconsequential.
these experiments were conducted on water-saturated cores at
an acid injection rate of 4.12 ml/min at 50 °C. Experiment #16 Acid injection into cores having residual oil saturation. To
was with gas injection and Experiment #28 without any gas further explore the effect of the presence of oil on the
injection. Without gas injection, 0.52 pore volumes of acid wormholing process, we conducted another series of
experiments in which the oil in the core was displaced with
4 SPE 82273

brine before the injection of acid. These experiments Essentially identical results were obtained when the core
simulated acid injection into a formation at residual oil was saturated with oil at residual brine saturation. Again, the
saturation, a likely initial condition for acidizing if an increased wormhole propagation efficiency is attributed to the
aqueous preflush has preceded the acid injection. These lower relative permeability in the matrix to the acid solution,
experiments mimicked the results obtained with only brine resulting in less fluid loss through the walls of the
present in the core prior to gas or acid injection. The volume main wormhole.
of acid needed for wormhole breakthrough when gas was
injected ahead of the acid was on the order of ½ to 1/3 less When gas and acid were alternated, the efficiency of the
than when acid was injected with no gas (Figure 10). These acidizing process was less than in the case of no gas injection.
results further support the supposition that reduced relative This result suggests that the presence of gas in a propagating
permeability to water promotes the propagation of a major wormhole (as opposed to the presence of gas in the matrix
wormhole. The oil present only at residual saturation has a surrounding a wormhole) causes more branching by blocking
small influence on water relative permeability, and thus, the the transport of acid to the tip of the main wormhole.
gas injection in these experiments has almost the same effect
as when no oil was present. These results suggest that matrix acidizing of carbonates
can be enhanced by injecting a preflush of nitrogen or oil
Alternating injection of gas and acid. Acid treatments are ahead of the acid. This should lead to deeper wormhole
sometimes conducted with so-called “energized” fluids, a penetration with the same volume of acid.
procedure in which nitrogen gas is added continuously to the
acid stream. A two-phase injection system is difficult to Nomenclature
reproduce with small core tests, particularly since phase
segregation may occur in the wellbore, leading to the gas and rw = wellbore radius
liquid injection not being coincident. Our experimental rwh = radius penetrated by wormholes
apparatus did not permit continuous addition of gas to the s = skin factor
acid, so to emulate the simultaneous injection of gas and acid, Acknowledgements
we conducted a few experiments in which gas and acid
injection were alternated, with approximately one minute The authors thank the sponsors of the Improved Well
intervals of injection of each phase. Figure 11 shows the Performance Research program for support of this work.
wormhole castings for Experiments #2, #12 and #46. All three
of the experiments were conducted on water-saturated cores at References
an acid injection rate of 1 ml/min. Experiment #2 was without
any gas injection, Experiment #12 was with continuous gas 1. Economides, Michael J., and Nolte, Kenneth G., eds.:
injection, and Experiment #46 had alternating gas and acid Reservoir Stimulation, 3rd ed., John Wiley and Sons Ltd.,
injection. The pore volumes required to breakthrough were Chichester, England, 2000.
highest for the alternating gas/acid injection experiment and 2. Hung, K. M., Hill, A. D., and Sepehrnoori, K.: “A
the pore volumes were lowest for the continuous gas injection Mechanistic Model of Wormhole Growth in Carbonate
method. The wormhole in the alternate gas injection case was Matrix Acidizing and Acid Fracturing,” Journal of
the thickest and both the no gas injection and the alternate gas Petroleum Technology, 41, No. 1, p. 59-66, January 1989.
injection wormholes had larger amounts of branching 3. Huang, T., Hill, A. D., and Schechter, R. S.: “Fluid Loss:
compared with the continuous gas injection case. We infer that The Keys to Wormhole Initiation and Propagation in
the slugs of gas between the acid slugs tended to block the Carbonate Acidizing," SPE Journal 5 (3),
acid from the main wormhole path, leading to more branching, September 2000.
and thus, less efficient wormhole propagation. 4. Hoefner, M. L. and Fogler, H. S.: “Effective Matrix
Acidizing in Carbonates Using Microemulsions,” Chem.
Conclusions Eng. Prog., May, 1985.
5. Gidley, J. L., Brezovec, E. J. and King, G. E.: “An
This study has demonstrated that the injection of nitrogen gas Improved Method for Acidizing Oil Wells in Sandstone
ahead of acid injection into carbonate rocks decreases the Formations,” SPE Production and Facilities, Feb., 1996.
amount of acid needed to propagate a wormhole through a 6 6. Shukla, Suneet, “Gas Assisted Acidizing Of Carbonate
inch core sample. Compared with a sample that is initially Reservoirs,” M. S. thesis, University of Texas at Austin,
water saturated, the gas injection reduced the acid volume by a May 2002.
factor of 1.5 to 3 times. When gas was injected, the
wormholes were narrower and less branched than those
formed under equivalent conditions without gas injection.
Presumably, the increased efficiency in creating wormholes
when gas is first injected is because of the reduced fluid loss
from the wormhole, which in turn results from the reduced
relative permeability to water in the gas saturated matrix.
SPE 82273 5

Table 1 Experimental Conditions

Series Initial Fluid Acid Injection Temperature Rock Type Secondary Gas
Saturation Rate Liquid Injection
Saturation
O
A Brine Varied from 70 F (Room Texas Cream None No
0.25 ml/min to Temperature) Chalk
8 ml/min
O
B Brine Same as set A 70 F (Room Texas Cream None Yes
Temperature) Chalk
o
C Brine Same as set A 50 C Texas Cream None No
Chalk
o
D Brine Same as set A 50 C Texas Cream None Yes
Chalk
O
E Oil Same as set A 70 F (Room Texas Cream None No
Temperature) Chalk
O
F Oil Same as set A 70 F (Room Texas Cream None Yes
Temperature) Chalk
O
G Oil Same as set A 70 F (Room Texas Cream Water No
Temperature) Chalk
O
H Oil Same as set A 70 F (Room Texas Cream Water Yes
Temperature) Chalk
O
I Brine Same as set A 70 F (Room Texas Cream None Inject with
Temperature) Chalk acid
6 SPE 82273

Table 2 Experimental Results

Expt No. Temperature Initial Saturating Fluid Gas Injected Injection Acid PVbt
Rate
(ml/min)
1 Room Water No 2.7 0.38
2 Room Water No 1.0 0.25
3 Room Water No 1.5 0.33
4 Room Water Yes 2.7 0.38
5 Room Water Yes 1.83 0.24
6 Room Water No 5.3 0.49
7 Room Water Yes 4.12 0.26
8 Room Water Yes 2.7 0.28
9 Room Water Yes 5.8 0.30
10 Room Water Yes 8.0 0.40
12 Room Water Yes 1.0 0.16
13 Room Water Yes 1.5 0.13
14 Room Water Yes 0.5 0.18
15 Room Water Yes 0.3 0.20
o
16 50 C Water Yes 4.12 0.21
o
17 50 C Water Yes 5.8 0.20
o
19 50 C Water Yes 1.18 0.28
o
20 50 C Water Yes 0.5 0.45
o
21 50 C Water No 0.5 0.8
o
22 50 C Water Yes 1.5 0.48
o
23 50 C Water No 1.18 0.56
o
24 50 C Water No 1.83 0.31
o
26 50 C Water No 5.8 0.55
o
28 50 C Water No 4.12 0.52
o
29 50 C Water No 1.83 0.44
o
30 50 C Water Yes 1.83 0.28
o
31 50 C Water Yes 2.7 0.25
o
32 50 C Water Yes 1.18 0.32
33 Room Water No 2.3 0.5
34 Room Oil No 1 0.15
35 Room Oil Yes 1 0.24
36 Room Oil No 1 0.17
37 Room Oil No 2.25 0.24
38 Room Oil Yes 2.25 0.27
39 Room Oil No 2.25 0.33
40 Room Oil Yes 3 0.31
41 Room Oil then Water Yes 1 0.11
42 Room Oil then Water No 0.5 0.3
43 Room Oil No 3 0.28
44 Room Oil then Water Yes 0.5 0.14
45 Room Oil then Water No 1 0.26
46 Room Water Alternate 1 0.63
47 Room Water Alternate 2.1 0.48
48 Room Water Alternate 3 0.42
49 Room Water Alternate 4 0.37
SPE 82273 7

1
Figure 1. Wormhole structures .

PR PG vacuum pump

PR pump acid Pump


water brine
accumulator

water
N2 PG hydraulic oil Electrical
Enerpac pump
1500 psi Oven
Core
PG 1000 psi Holder PT
PT
Back 2000 psi 1200 psi
pressure

Back Pressure
Regulator
To drain

mixed fluid nitrogen PR: pressure regulator


hydraulic oil water/brine PG: pressure gauge
Acid vacuum PT: pressure transducer
Computer

Figure 2. Experimental apparatus.


8 SPE 82273

A B

Figure 3. Wormhole castings from Experiments 29 and 30;


(A) without gas injection and (B) with gas injection.

A B

Figure 4. Wormhole castings from Experiments 28 and 16;


(A) without gas injection, and (B) with gas injection.
SPE 82273 9

0.6

0.5
Acid Pore Volume Injected

0.4

0.3

0.2

With Gas
0.1
Without Gas
0.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
Acid Injection Rate (ml/min)

Figure 5. Summary for water saturated cores at room temperature.

0.9

0.8 With Gas


0.7
Without Gas
Acid Pore Volume Injected

0.6

0.5

0.4

0.3

0.2

0.1

0
0 1 2 3 4 5 6 7
Acid Injection Rate (ml/min)

Figure 6. Summary for water saturated cores with or without gas injection at 50 °C.
10 SPE 82273

A B

Figure 7. Wormhole castings from Experiments 37 and 38;


(A) without gas injection and (B) with gas injection.

0.35

0.30
Acid Pore Volume Injected

0.25

0.20

0.15

0.10

With Gas
0.05
Without Gas
0.00
0 0.5 1 1.5 2 2.5 3 3.5
Acid Injection Rate (ml/min)

Figure 8. Oil saturated cores with and without gas injection at room temperature.
SPE 82273 11

0.4
oil-saturated, no gas
0.35
water-saturated, with gas

0.3
PVbt

0.25

0.2

0.15

0.1
0 0.5 1 1.5 2 2.5 3
injection rate (ml/min)
Figure 9. Comparison of gas and oil saturation effects.

0.35

0.3
Acid Pore Volume Injected

0.25

0.2

0.15

0.1

0.05 With Gas


Without Gas
0
0 0.2 0.4 0.6 0.8 1 1.2
Acid Injection Rate (ml/min)

Figure 10. Oil saturated cores at residual oil saturation


with and without gas injection at room temperature.
12 SPE 82273

A B C

Figure 11. Wormhole castings from Experiments 2, 12, and 46;


(A) without gas injection, (B) with gas injection,
and (C) with alternating gas and acid injection.

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