Page 1

Input Echo, Tubesheet Number 1, Description:

Shell Design Pressure Ps 10.50 kgf/cm²

Shell Thickness ts 9.5250 mm
Shell Corrosion Allowance cas 1.5875 mm
Inside Diameter of Shell Ds 1350.0000 mm
Shell Temperature for Internal Pressure Ts 200.00 C
Shell Material SA-240 304
Shell Material UNS Number S30400
Shell Allowable Stress at Temperature Ss 1290.01 kgf/cm²
Shell Allowable Stress at Ambient 1406.14 kgf/cm²

Channel Type: Cylinder

Channel Design Pressure Pt 39.70 kgf/cm²
Channel Thickness tc 9.5250 mm
Channel Corrosion Allowance cac 3.1750 mm
Inside Diameter of Channel Dc 1350.0000 mm
Channel Design Temperature TEMPC -17.78 C
Channel Material SA-240 304
Channel Material UNS Number S30400
Channel Allowable Stress at Temperature Sc 1406.14 kgf/cm²
Channel Allowable Stress at Ambient 1406.14 kgf/cm²

Number of Tubes Holes Nt 1672

Tube Wall Thickness t 1.6000 mm
Tube Outside Diameter D 19.0000 mm
Total Straight Tube Length Lt 7300.00 mm
Straight Tube Length (bet. inner tubsht faces) L 7000.00 mm
Design Temperature of the Tubes -17.78 C
Tube Material SA-213 TP304
Tube Material UNS Number S30400
Is This a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 1406.14 kgf/cm²
Tube Allowable Stress At Ambient 1406.14 kgf/cm²
Tube Yield Stress At Operating Temperature Syt 2109.21 kgf/cm²
Tube Pitch (Center to Center Spacing) P 23.8000 mm
Tube Layout Pattern Square

Fillet Weld Leg af 3.0000 mm

Groove Weld Leg ag 3.0000 mm
Tube-Tubesheet Joint Weld Type Seal/No Weld
Method for Tube-Tubesheet Jt. Allow. UW-20
Tube-Tubesheet Joint Classification a

Radius to Outermost Tube Hole Center ro 660.0000 mm

Largest Center-to-Center Tube Distance Ul 0.0000 mm
Length of Expanded Portion of Tube ltx 3.0000 mm
Tube-side pass partition groove depth hg 0.0000 mm

Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B

Tubesheet Design Metal Temperature T -17.78 C

Tubesheet Material Specification SA-182 F304
Tubesheet Material UNS Number S30400
Tubesheet Allowable Stress at Temperature S 1406.14 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1406.14 kgf/cm²
Thickness of Tubesheet h 150.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 1612.0000 mm
Area of The Untubed Lanes AL 0.000 cm²
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO

Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 0.000 mm
Tube End condition corresponding to Span (l) k 0.00
Tubesheet Metal Temp. at Rim T' -17.78 C
Shell Metal Temp. at Tubesheet T'S -17.78 C
 Page 2

Channel Metal Temp. at Tubesheet T'C -17.78 C

Perform Differential Pressure Design N
Run Multiple Load Cases YES

Mean Shell Metal Temp. along Shell len. Tsm -17.78 C

Mean Tube Metal Temp. along Tube length Ttm -17.78 C

Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Channel
Flange Outside Diameter A 1612.0000 mm
Flange Inside Diameter B 1350.0000 mm
Flange Face Outside Diameter Fod 1458.0000 mm
Flange Face Inside Diameter Fid 1408.0000 mm
Gasket Outside Diameter Go 1458.0000 mm
Gasket Inside Diameter Gi 1408.0000 mm
Gasket Factor, m 0.00
Gasket Design Seating Stress y 0.00 kgf/cm²
Flange Facing Sketch Code Sketch 1b
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects

Bolting Information:
Diameter of Bolt Circle C 1532.0000 mm
Nominal Bolt Diameter dB 19.0500 mm
Type of Thread Series UNC Thread Series
Number of Bolts n 64
Bolt Material SA-193 B7
Bolt Material UNS Number G41400
Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²
Weld between Flange and Shell/Channel 0.0000 mm

Tubesheet Integral with Shell

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 210.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes

Notes/Error Messages/Warnings for Tubesheet number 1

Warning - Allowable load for Seal Welded Tube-Tubesheet Jt

cannot be computed using UW-20, Use App. A method

WARNING - Tube end conition k should be bet 0 - 1 (0.00 ).

Warning - TS Operating Yield Stress not found (set to 1.5S)

ASME TubeSheet Results per Part UHX, 2007

Elasticity/Expansion Material Properties:

Shell - TP304
Th. Exp. Coeff. Metal Temp. along Len -17.8 C 0.0000153888 /C
Elastic Mod. at Design Temp. 200.0 C 0.18595E+07 kgf/cm²
Th. Exp. Coeff. Metal Temp. at Tubsht -17.8 C 0.0000153888 /C
Elastic Mod. at Metal Temp. along Len -17.8 C 0.20157E+07 kgf/cm²

Channel - TP304
Th. Exp. Coeff. Metal Temp. at Tubsht -17.8 C 0.0000153888 /C
Elastic Mod. at Design Temp. -17.8 C 0.20157E+07 kgf/cm²

Tubes - TP304
Th. Exp. Coeff. Metal Temp. along Len -17.8 C 0.0000153888 /C
Elastic Mod. at Design Temp. -17.8 C 0.20157E+07 kgf/cm²
Elastic Mod. at Metal Temp. along Len -17.8 C 0.20157E+07 kgf/cm²
Elastic Mod. at Tubsht. Design Temp. -17.8 C 0.20157E+07 kgf/cm²

TubeSheet - TP304
Th. Exp. Coeff. Metal Temp. at Rim -17.8 C 0.0000153888 /C
 Page 3

Elastic Mod. at Design Temp. -17.8 C 0.20157E+07 kgf/cm²

Elastic Mod. at Metal Temp. at Rim -17.8 C 0.20157E+07 kgf/cm²

Note:
The Elasticity and Alpha values are taken from Tables in ASME II D or
TEMA. Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.

Tube Required Thickness under Internal Pressure (Tubeside pressure) :

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (39.70*(19.0000/2-0.000)/(1406.14*1.00+0.4*39.70)
= 0.2652 + 0.0000 = 0.2652 mm

Tube Required Thickness under External Pressure (Shellside pressure) :

External Pressure Chart HA-1 at -17.78 C

Elastic Modulus for Material 1968596.00 kgf/cm²

Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
1.6000 19.00 7000.00 11.88 50.0000 0.0078006 997.20
EMAWP = (4*B)/(3*(D/T)) = ( 4 *997.2021 )/( 3 *11.8750 ) = 111.9666 kgf/cm²

Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.3681 19.00 7000.00 51.61 50.0000 0.0004129 406.45
EMAWP = (4*B)/(3*(D/T)) = ( 4 *406.4535 )/( 3 *51.6124 ) = 10.5001 kgf/cm²

Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.3681 mm
Allowable Internal Pressure at Corroded thickness 253.93 kgf/cm²
Required Internal Design Pressure 39.70 kgf/cm²
Allowable External Pressure at Corroded thickness 111.97 kgf/cm²
Required External Design Pressure 10.50 kgf/cm²

Intermediate Calculations For Tubesheets Extended As Flanges:

ASME Code, Section VIII, Div. 1, 2007

Gasket Contact Width, N = (Goc-Gic) / 2 25.000 mm

Basic Gasket Width, b0 = N / 2.0 12.500 mm
Effective Gasket Width, b = SQRT(b0) * 2.5 8.906 mm
Gasket Reaction Diameter, G = Go (Self-Energizing) 1458.000 mm

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 377.100 124.697 Failed
Radial distance bet. hub and bolts 20.637 81.475
Radial distance bet. bolts and the edge 20.637 40.000
Circumferential spacing between bolts 44.450 75.172 2558.100
-----------------------------------------------------------------------------

Warning: Avail. Bolt Area (124.697 ) for the flange is < req. 377.100 cm²
Flange Design Bolt Load W 440997.25 kgf

Required Tubesheet Flanged Extension thk. per UHX-9 (operating) [hr_opr]:

= SQRT( 1.9 * WM1 * hg / ( S * G ) )
= SQRT( 1.9 * 662818 * 37.000 / ( 1406.14 * 1458.000 ) )
= 47.674 mm

Required Tubesheet Flanged Extension thk. per UHX-9 (seating) [hr_seat]:

= SQRT( 1.9 * W * hg / ( Sa * G ) )
= SQRT( 1.9 * 440997.25 * 37.000 / ( 1406.14 * 1458.000 ) )
= 38.887 mm
 Page 4

-----------------------------------------------------------------
Detailed Tubesheet Results for load Case 3uc (Ps+Pt-Th)
-----------------------------------------------------------------

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Results for Tubesheet Calculations Original Thickness :

UHX-13.5.1 Step 1:

Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 3.0000 / 150.0000 = 0.0200 ( must be 0 <= rho <= 1 )

Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= Max( 19.0000 -2*1.6000 *(.20157E+07/.20157E+07)*
( 1406 /1406 )*(0.020 ), 19.0000 -2*1.6000 )
= 18.9360 mm

Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 660.000 + 19.000 = 1339.000 mm

Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (23.8000 - 19.0000 )/23.8000 = 0.2017

Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do / 2 = 1339.0000 / 2 = 669.5000 mm

Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL, 4*Do*p)/(Pi * Do²) )
= 23.8000 / sqrt( 1 - 4 * min( 0.00 , 4*1339.000 *23.800 )/( 3.141 * 1339.000
= 23.8000 mm

Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (23.8000 - 18.9360 ) / 23.8000 = 0.2044

Compute the Ratio [Rhos]:

= as / ao = 675.0000 / 669.5000 = 1.008215

Compute the Ratio [Rhoc]:

= ac / ao = 729.0000 / 669.5000 = 1.088872

Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))^(2)
= 1 - 1672 * ((19.0000 - 2 * 1.6000 )/(2 * 669.5000 ))^(2) = 0.7672

Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )^(2)
= 1 - 1672 *( 19.0000 /(2*669.5000 ) )^(2) = 0.6633

Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0.000 - 0.000 ), 0 ) = 0.000 mm

UHX-13.5.2 Step 2:

Determine the Axial Shell Stiffness [Ks]:

= pi * ts( Ds + ts )Es/L
= 3.1416 * 9.5250 ( 1350.0000 + 9.5250 ).18595E+07/7000.000
= 10806834.0000 kgf/cm² * mm

Determine the Axial Tube Stiffness [Kt]:

= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.6000 ( 19.0000 - 1.6000 ).20157E+07/7000.000
= 25185.8281 kgf/cm² * mm

Compute the Stiffness Factor [Kst]:

 Page 5

= Ks / ( Nt * Kt ) = .10807E+08 / ( 1672 * 25185.828 ) = 0.25663

Compute Factor [J]:

= 1 / ( 1 + Ks/Kj )
= 1/(1 + .10807E+08/0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)

Compute Shell Coefficient [betas]:

= (( 12 * (1-nus²))^(0.25) )/((Ds + ts) * ts )^(0.5)
= (( 12 * (1 - 0.30²) )^(0.25) ) / (( 1350.0000 + 9.5250 ) * 9.5250 )^(0.5)
= 0.0160 1/mm

Determine Shell Coefficient [ks]:

= betas * Es * ts³ / ( 6 * (1 - nus²) )
= 0.016 * .18595E+07 * 9.525 ^(3) / ( 6 * (1 - 0.300²) )
= 4701390.5000 kgf/cm²*mm²

Determine Shell Coefficient [Lambdas]:

= (6*Ds*ks)/(h³) * (1 + h*betas + 0.5*(h*betas)²)
= 6*1350.000 *.47014E+07/(150.000³) * ( 1 + 150.000 *0.016 + 2.871 )
= 70713.1797 kgf/cm²

Determine Shell Coefficient [deltaS]:

= Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 )
= 1350.000 ^(2)/( 4 * .18595E+07 * 9.525 ) * ( 1 - 0.3 /2 )
= 0.0218658838 mm/kgf/cm²

Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0

UHX-13.5.3 Step 3:

Looking up E*/E and nu* from Table UHX-11.3 using h/p = 6.30252
E*/E = 0.239787 ; nu* = 0.336713 ; E* = 483349. kgf/cm²

Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H^(3) ) )^(0.25)
= ((24 *(1 - 0.337 ^(2))*1672 *.20157E+07*1.6000 *
(19.0000 - 1.6000 )*669.5000 ^(2))/( 483349 *
7000.00 * 150.000 ^(3) ))^(0.25)
= 2.9754

Values from Table UHX-13.1

Zd = 0.056449 ; ZV = 0.108441 ; ZM = 0.510971

UHX-13.5.4 Step 4:

Compute the Diameter Ratio [K]:

= A / Do = 1612.0000 / 1339.0000 = 1.2039

Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.34 ) / (483349 ) * ( 70713.18 + 0.00 +
.20157E+07 * ln(1.20 ) )
= 0.6103

Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.3367 ) * 0.6103 = 0.8158

Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.0082 - 1 - 0.8158 *0.1084 )/(1 + 0.8158 *0.5110 )
= -0.056640301

Compute Parameter [Qz1]:

= (Zd + Q1*Zv)/2 *Xa^(4)
= (0.05645 + -0.05664 *0.10844 )/2 *2.97536 ^(4) = 1.9713

Compute Parameter [Qz2]:

= (Zv + Q1*Zm)/2 *Xa^(4)
 Page 6

= (0.10844 + -0.05664 *0.51097 )/2 *2.97536 ^(4) = 3.1152

Compute Parameter [U]:

= (Zv + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm)
= (0.1084 + (1.0082 - 1)*0.5110 )*2.97536 ^(4)/ (1 + 0.8158 *0.5110 )
= 6.2305

UHX-13.5.5 Step 5:

Determine factor [gamab]:

= ( Gc - C ) / Do (config b)
= (1458.0000 - 1532.0000 ) / 1339.0000 = -0.05527

Compute Parameter [gamma]:

= (alphatm*( Ttm - AMB_TEMP ) - alphasm*( Tsm - AMB_TEMP ))* L
= ( 0.154E-04*(21.1 - 21.1 ) - 0.154E-04*(21.1 - 21.1 ))*7000.00
= 0.000 mm (For Pressure only cases)

Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.0082 * .47014E+07 * 0.0160 * 0.021866 ( 1 + 150.0000 * 0.0160 )
= 5622.9956 mm ²

Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 669.500² * ( 1.008² - 1 ) * ( 1.008 - 1 ) / 4 - 5622.996
= -5607.8091 mm ²

Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.0889 * 0.00 * 0.0000 * 0.000000 ( 1 + 150.0000 * 0.0000 )
= 0.0000 mm ²

Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 669.50000²[( 1.08887²+1 )*( 1.08887 -1 )/4 -(1.00822 -1)/2]- 0.00000
= 19925.2930 mm ²

Compute the Pressure [P*S]:

= 0.000 kgf/cm²
= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D

Compute the Pressure [P*C]:

= 0.000 kgf/cm²
= 0 For Pressure only cases or Configurations b,c,d,B,C,D

UHX-13.5.6 Step 6:

Compute the Pressure [P's]:

= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)²]nus -
[(rhos²-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj²-(2As)²)/Do²]}
= 10.500 * {0.663 + 2( 1 - 0.663 ) 0.300 +
[2/0.257 (1350.000 /1339.000 )²]0.300 -
[(1.008²-1)/( 1.000 * 0.257 )] -
[(1 - 1.000 )/(2 * 1.000 * 0.257 )][(0.000²-(2*675.000 )²)/1339.000²]}
= 33.3651 kgf/cm²

Compute the Pressure [P't]:

= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.767 + 2(1 - 0.767 )0.300 +
1/(1.00000 * 0.257 ) ]* 39.700
= 190.7010 kgf/cm²

Compute the Pressure [Pgama]:

= Nt * Kt * gama / ( pi * ao² )
= 1672 * 25185.828 * 0.000 / (3.142 * 669.500²) = 0.000 kgf/cm²

Compute the Pressure [Pw]:

= -gamab * U * W / (2 * pi * ao²)
= --0.055 * 6.230 * 440997.25 / (2 * 3.142 * 669.500²) = 5.392 kgf/cm²
 Page 7

Calculate the Pressure [Prim]:

= -( U/ao²)(Omega*S * Ps - Omega*C * Pt )
= -( 6.230 / 669.500²)(-8.692 * 10.500 - 30.884 * 39.700 )
= 11.8140 kgf/cm²

Calculate the Pressure [POmega]:

= U/ao²(OmegaS * P*s - OmegaC * P*c )
= 6.230 /669.5000²( 8.7157 * 0.0000 - 0.0000 * 0.0000 )
= 0.0000 kgf/cm²

Determine the Effective Pressure [Pe]:

= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 0.257 / (1 + 1.000 * 0.257 *(1.971 + (1.008 -
1) * 3.115 )) * (33.365 - 190.701 + 0.000 + 5.392 + 11.814 )
= -23.7768 kgf/cm²

UHX-13.5.7 Step 7:

Determine Factor [Q2]:

= [( (Omega*S * Ps- Omega*C * Pt) - (Omegas * P*s- Omegac * P*c) )* CNV_FAC +
W * gamab/(2*pi) ] / (1 + Phi*Zm)
= [ ( ( -5607.809 * 10.500 - 19925.293 * 39.700 ) -
( 5622.996 * 0.000 - 0.000 * 0.000 ) ) * 0.010 +
440997.2 * -0.055 /(2*3.14159) ] / (1 + 0.81580 * 0.51097 )
= -8736.297851562 kgf

Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao^(2)
= -0.057 + 2 * -8736.298 / ( -23.777 * 669.500 ^(2) = 0.107307

Fm Value from Table UHX-13.1 = 0.125550

The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)^(2) * Pe
= (1.5 * 0.1255 /0.2044 ) * (2 * 669.5000 /(150.000 - 0.000 ))^(2) * -23.78
= -1745.9136 kgf/cm²

The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 1406.14 = 2109.21 kgf/cm²

The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.1234 /0.2044 ) * (2 * 669.5000 /(129.586 - 0.000 ))² * -21.82
= -2109.1870 kgf/cm²

Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 129.5856 + 0.0000 + 0.0000 = 129.5856 mm

UHX-13.5.8 Step 8:

The Tubesheet Average Shear Stress - Original Thickness [Tau]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2*0.202 ) ) * ( 669.5000 /150.000 ) * -23.777 = -263.10 kgf/cm²

The Allowable Tubesheet Shear Stress [Tau allowed]:

= 0.8 * S = 0.8 * 1406.14 = 1124.91 kgf/cm²

The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2*0.202 ) ) * ( 669.5000 /13.342 ) * 9.042 = 1124.91 kgf/cm²

Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 13.3419 + 0.0000 + 0.0000 = 13.3419 mm

Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 129.5856 , 13.3419 ) = 129.5856 mm

UHX-13.5.9 Step 9:
 Page 8

Determine Coefficient [Fq]:

= (Zd + Q3*Zv)*Xa^(4)/2
= (0.0564 +0.1073 *0.1084 )*2.9754 ^(4)/2 = 2.6680

The Tube Stress in the outermost Tube row [Sigmato]

= ( (Ps*xs - Pt*xt) - Pe*Fq)/(xt - xs) )
= ( (10.50 *0.6633 - 39.70 *0.7672 ) - -23.78 *2.668 )/
(0.7672 - 0.6633 ) )
= 384.6259 kgf/cm²

The Allowable Tube Stress, [SigmatA]

= Sot = 1406.1400 kgf/cm²

The Force on the Outermost Tube [TubeForce]:

= TubeStress * Tube Area = 384.63 * 0.8746 = 336.40 kgf

Tube Weld Size Results per UW-20:

Warning: Seal weld cannot be checked per UW-20.

Use the App. A method for checking the tube-tubesheet joint.

UHX-13.5.10 Step 10:

Note: For a given Shell thickness of: 9.525 mm

Min. Shell len. adjacent to the tubesheet should be: 204.114 mm

The Shell Membrane Stress due to Joint Interaction [Sigmasm]:

= ao²/((2*as+ts)*ts)* [Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((2*as+ts)*ts)
= 669.500²/((2*675.000 +9.5250 )*9.5250 )* [-23.78 + (1.008²-1)
(10.50 -39.70 )] + 675.000²*39.70 /((2*675.00 +9.5250 )
* 9.52 )
= 557.1579 kgf/cm²

The Shell Bending Stress due to Joint Interaction [Sigmasb]

= 6*ks/ts² * {betas[deltaS*Ps + as²*PstarS/(Es*ts) - nus*as*Sigmasm/Es] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*betas/2) * [Pe(Zv + Zm*Q1) +
2/ao² * Zm * Q2 ]}
= 6 * .47014E+07/9.5250² * {0.016 [ 0.022 * 10.500 + 675.0000²
* 0.0000 /(.17712E+08)- 0.30 * 675.00 * 557.2 /.18595E+07 ] +
6(1 - 0.34 ^(2))/(483349.3 )(669.50 /150.00 )^(3)(1 + 150.00 *
0.02 /2) * [ -23.8 ( 0.108 + 0.511 * -0.057 ) +
2/669.50² * 0.511 * -8736.298 ] }
= -1757.3815 kgf/cm²

Shell Stress Summation vs. Allowable

|Sigmasm| + |Sigmasb| =< 1.5 * Ss
|557.2 | + |-1757.4 | =< 1935.01 kgf/cm²
2314.54 must be < or = 1935.01 kgf/cm²

Summary of Stress/Force Comparisons

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet Bend. Stress 1745.9 <= 2109.2 kgf/cm² Ok
Tubesheet Shear Stress 263.1 <= 1124.9 kgf/cm² Ok
Stress in Outermost Tube 384.6 <= 1406.1 kgf/cm² Ok
Force on the Outermost Tube 336.4 <= 0.0 kgf FAIL
Shell Stress (jt. inter.) 2314.5 <= 1935.0 kgf/cm² FAIL
------------------------------------------------------------------------

Additional Results for 2nd Elastic-Plasticity Iteration UHX-13.7.

Note: These calculations are not intended to be used in the creep range.
check Part UHX and U-2(g) in the ASME Sec. VIII Div. 1 code.

Compute Allowable [Sstars]:

= Min(Sys, SPSs/2)
= Min(1464 , 3870 /2) = 1464.95 kgf/cm²
 Page 9

Compute Allowable [Sstarc]:

= Min(Syc, SPSc/2)
= Min(2109 , 4218 /2) = 2109.21 kgf/cm²

Compute Factor [facts]:

= min( [1.4 - 0.4* |Sigmasb| / Sstars], 1 )
= min( [1.4 - 0.4* |-1757.38 |/1464.95 ], 1 ) = 0.920

Compute Factor [factc]:

= 1 (for Confs. b, c, d)

Compute Modified Modulus [Es]:

= Es * facts
= .18595E+07 * 0.9202 = .17110E+07 kgf/cm²

The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.1240 /0.2044 ) * (2 * 669.5000 /(129.959 - 0.000 ))² * -21.83
= -2109.1895 kgf/cm²

Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 129.9593 + 0.0000 + 0.0000 = 129.9593 mm

For the Elastic-Plastic iteration, Shell Allowable = SPSs (UG-23(e))

ShellAllow = 3870.0181 kgf/cm²

Computations Completed for ASME Tubesheet Configuration b

Summary of Stress/Force Comparisons

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet Bend. Stress 1751.2 <= 2109.2 kgf/cm² Ok
Tubesheet Shear Stress 263.1 <= 1124.9 kgf/cm² Ok
Stress in Outermost Tube 384.6 <= 1406.1 kgf/cm² Ok
Force on the Outermost Tube 336.4 <= 0.0 kgf FAIL
Shell Stress (jt. inter.) 2314.5 <= 3870.0 kgf/cm² Ok
------------------------------------------------------------------------

-----------------------------------------------------------------
Detailed Tubesheet Results for load Case 7c (Ps+Pt+Th-Ca)
-----------------------------------------------------------------

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Results for Tubesheet Calculations Original Thickness :

UHX-13.5.1 Step 1:

Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 3.0000 / 150.0000 = 0.0200 ( must be 0 <= rho <= 1 )

Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= Max( 19.0000 -2*1.6000 *(.20157E+07/.20157E+07)*
( 1406 /1406 )*(0.020 ), 19.0000 -2*1.6000 )
= 18.9360 mm

Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 660.000 + 19.000 = 1339.000 mm

Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (23.8000 - 19.0000 )/23.8000 = 0.2017

Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do / 2 = 1339.0000 / 2 = 669.5000 mm
 Page 10

Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL, 4*Do*p)/(Pi * Do²) )
= 23.8000 / sqrt( 1 - 4 * min( 0.00 , 4*1339.000 *23.800 )/( 3.141 * 1339.000
= 23.8000 mm

Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (23.8000 - 18.9360 ) / 23.8000 = 0.2044

Compute the Ratio [Rhos]:

= as / ao = 676.5875 / 669.5000 = 1.010586

Compute the Ratio [Rhoc]:

= ac / ao = 729.0000 / 669.5000 = 1.088872

Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))^(2)
= 1 - 1672 * ((19.0000 - 2 * 1.6000 )/(2 * 669.5000 ))^(2) = 0.7672

Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )^(2)
= 1 - 1672 *( 19.0000 /(2*669.5000 ) )^(2) = 0.6633

Determine the Value [h'g]:

= 0 (For pressure plus thermal and thermal only cases )

UHX-13.5.2 Step 2:

Determine the Axial Shell Stiffness [Ks]:

= pi * ts( Ds + ts )Es/L
= 3.1416 * 7.9375 ( 1353.1750 + 7.9375 ).18595E+07/7000.000
= 9016211.0000 kgf/cm² * mm

Determine the Axial Tube Stiffness [Kt]:

= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.6000 ( 19.0000 - 1.6000 ).20157E+07/7000.000
= 25185.8281 kgf/cm² * mm

Compute the Stiffness Factor [Kst]:

= Ks / ( Nt * Kt ) = .90162E+07 / ( 1672 * 25185.828 ) = 0.21411

Compute Factor [J]:

= 1 / ( 1 + Ks/Kj )
= 1/(1 + .90162E+07/0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)

Compute Shell Coefficient [betas]:

= (( 12 * (1-nus²))^(0.25) )/((Ds + ts) * ts )^(0.5)
= (( 12 * (1 - 0.30²) )^(0.25) ) / (( 1353.1750 + 7.9375 ) * 7.9375 )^(0.5)
= 0.0175 1/mm

Determine Shell Coefficient [ks]:

= betas * Es * ts³ / ( 6 * (1 - nus²) )
= 0.017 * .18595E+07 * 7.938 ^(3) / ( 6 * (1 - 0.300²) )
= 2978652.5000 kgf/cm²*mm²

Determine Shell Coefficient [Lambdas]:

= (6*Ds*ks)/(h³) * (1 + h*betas + 0.5*(h*betas)²)
= 6*1353.175 *.29787E+07/(150.000³) * ( 1 + 150.000 *0.017 + 3.441 )
= 50620.3203 kgf/cm²

Determine Shell Coefficient [deltaS]:

= Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 )
= 1353.175 ^(2)/( 4 * .18595E+07 * 7.938 ) * ( 1 - 0.3 /2 )
= 0.0263626277 mm/kgf/cm²

Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0

UHX-13.5.3 Step 3:

Looking up E*/E and nu* from Table UHX-11.3 using h/p = 6.30252
 Page 11

E*/E = 0.239787 ; nu* = 0.336713 ; E* = 483349. kgf/cm²

Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H^(3) ) )^(0.25)
= ((24 *(1 - 0.337 ^(2))*1672 *.20157E+07*1.6000 *
(19.0000 - 1.6000 )*669.5000 ^(2))/( 483349 *
7000.00 * 150.000 ^(3) ))^(0.25)
= 2.9754

Values from Table UHX-13.1

Zd = 0.056449 ; ZV = 0.108441 ; ZM = 0.510971

UHX-13.5.4 Step 4:

Compute the Diameter Ratio [K]:

= A / Do = 1612.0000 / 1339.0000 = 1.2039

Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.34 ) / (483349 ) * ( 50620.32 + 0.00 +
.20157E+07 * ln(1.20 ) )
= 0.5827

Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.3367 ) * 0.5827 = 0.7789

Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.0106 - 1 - 0.7789 *0.1084 )/(1 + 0.7789 *0.5110 )
= -0.052848294

Compute Parameter [Qz1]:

= (Zd + Q1*Zv)/2 *Xa^(4)
= (0.05645 + -0.05285 *0.10844 )/2 *2.97536 ^(4) = 1.9874

Compute Parameter [Qz2]:

= (Zv + Q1*Zm)/2 *Xa^(4)
= (0.10844 + -0.05285 *0.51097 )/2 *2.97536 ^(4) = 3.1912

Compute Parameter [U]:

= (Zv + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm)
= (0.1084 + (1.0106 - 1)*0.5110 )*2.97536 ^(4)/ (1 + 0.7789 *0.5110 )
= 6.3823

UHX-13.5.5 Step 5:

Determine factor [gamab]:

= ( Gc - C ) / Do (config b)
= (1458.0000 - 1532.0000 ) / 1339.0000 = -0.05527

Compute Parameter [gamma]:

= (alphatm*( Ttm - AMB_TEMP ) - alphasm*( Tsm - AMB_TEMP ))* L
= ( 0.154E-04*(-17.8 - 21.1 ) - 0.154E-04*(-17.8 - 21.1 ))*7000.00
= 0.0000 mm

Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.0106 * .29787E+07 * 0.0175 * 0.026363 ( 1 + 150.0000 * 0.0175 )
= 5028.7529 mm ²

Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 669.500² * ( 1.011² - 1 ) * ( 1.011 - 1 ) / 4 - 5028.753
= -5003.5039 mm ²

Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.0889 * 0.00 * 0.0000 * 0.000000 ( 1 + 150.0000 * 0.0000 )
= 0.0000 mm ²
 Page 12

Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 669.50000²[( 1.08887²+1 )*( 1.08887 -1 )/4 -(1.01059 -1)/2]- 0.00000
= 19393.8730 mm ²

Compute the average Temperature of the Unperforated Rim [Tr]:

= (T' + T's )/2 = (-17.8 + -17.8 )/ 2 = -17.8 C

Average Temperature of the Shell at the Tubesheet [T*s]:

= (T's + Tr)/2 = (-17.8 + -17.8 )/ 2 = -17.8 C

Average Temperature of the Channel at the Tubesheet [T*c]:

= (T'c + Tr)/2 = (-17.8 + -17.8 )/ 2 = -17.8 C

Compute the Pressure [P*S]:

= Es*ts/as * ( alphas' * (T*s - AMB_TEMP) - alpha' * (Tr - AMB_TEMP) )
= .18595E+07*7.9375 /676.5875 * [ 0.154E-04 * (-17.8 - 21.1 ) -
0.154E-04 * (-17.8 - 21.1 ) ]
= 0.0000 kgf/cm²

Compute the Pressure [P*C]:

= 0.000 kgf/cm²
= 0 For Pressure only cases or Configurations b,c,d,B,C,D

UHX-13.5.6 Step 6:

Compute the Pressure [P's]:

= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)²]nus -
[(rhos²-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj²-(2As)²)/Do²]}
= 10.500 * {0.663 + 2( 1 - 0.663 ) 0.300 +
[2/0.214 (1353.175 /1339.000 )²]0.300 -
[(1.011²-1)/( 1.000 * 0.214 )] -
[(1 - 1.000 )/(2 * 1.000 * 0.214 )][(0.000²-(2*676.588 )²)/1339.000²]}
= 38.0930 kgf/cm²

Compute the Pressure [P't]:

= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.767 + 2(1 - 0.767 )0.300 +
1/(1.00000 * 0.214 ) ]* 39.700
= 221.4241 kgf/cm²

Compute the Pressure [Pgama]:

= Nt * Kt * gama / ( pi * ao² )
= 1672 * 25185.828 * 0.000 / (3.142 * 669.500²) = 0.000 kgf/cm²

Compute the Pressure [Pw]:

= -gamab * U * W / (2 * pi * ao²)
= --0.055 * 6.382 * 440997.25 / (2 * 3.142 * 669.500²) = 5.523 kgf/cm²

Calculate the Pressure [Prim]:

= -( U/ao²)(Omega*S * Ps - Omega*C * Pt )
= -( 6.382 / 669.500²)(-7.755 * 10.500 - 30.061 * 39.700 )
= 11.7112 kgf/cm²

Calculate the Pressure [POmega]:

= U/ao²(OmegaS * P*s - OmegaC * P*c )
= 6.382 /669.5000²( 7.7946 * 0.0000 - 0.0000 * 0.0000 )
= 0.0000 kgf/cm²

Determine the Effective Pressure [Pe]:

= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 0.214 / (1 + 1.000 * 0.214 *(1.987 + (1.011 -
1) * 3.191 )) * (38.093 - 221.424 + 0.000 + 5.523 + 11.711 )
= -24.8211 kgf/cm²

UHX-13.5.7 Step 7:

Determine Factor [Q2]:

 Page 13

= [( (Omega*S * Ps- Omega*C * Pt) - (Omegas * P*s- Omegac * P*c) )* CNV_FAC +

W * gamab/(2*pi) ] / (1 + Phi*Zm)
= [ ( ( -5003.504 * 10.500 - 19393.873 * 39.700 ) -
( 5028.753 * 0.000 - 0.000 * 0.000 ) ) * 0.010 +
440997.2 * -0.055 /(2*3.14159) ] / (1 + 0.77894 * 0.51097 )
= -8657.690429688 kgf

Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao^(2)
= -0.053 + 2 * -8657.690 / ( -24.821 * 669.500 ^(2) = 0.102788

Fm Value from Table UHX-13.1 = 0.123937

The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)^(2) * Pe
= (1.5 * 0.1239 /0.2044 ) * (2 * 669.5000 /(150.000 - 0.000 ))^(2) * -24.82
= -1799.1917 kgf/cm²

The Allowable Tubesheet Bending Stress [Sigma allowed]:

SPS (ASME Sec VIII Div 1, UG-23(e)) = 4218.4199 kgf/cm²

The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.1362 /0.2044 ) * (2 * 669.5000 /(86.391 - 0.000 ))² * -17.57
= -4218.2090 kgf/cm²

Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 86.3913 + 0.0000 + 0.0000 = 86.3913 mm

UHX-13.5.8 Step 8:

The Tubesheet Average Shear Stress - Original Thickness [Tau]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2*0.202 ) ) * ( 669.5000 /150.000 ) * -24.821 = -274.65 kgf/cm²

The Allowable Tubesheet Shear Stress [Tau allowed]:

= 0.8 * S = 0.8 * 1406.14 = 1124.91 kgf/cm²

The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2*0.202 ) ) * ( 669.5000 /16.521 ) * 11.028 = 1107.90 kgf/cm²

Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 16.5214 + 0.0000 + 0.0000 = 16.5214 mm

Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 86.3913 , 16.5214 ) = 86.3913 mm

UHX-13.5.9 Step 9:

Determine Coefficient [Fq]:

= (Zd + Q3*Zv)*Xa^(4)/2
= (0.0564 +0.1028 *0.1084 )*2.9754 ^(4)/2 = 2.6488

The Tube Stress in the outermost Tube row [Sigmato]

= ( (Ps*xs - Pt*xt) - Pe*Fq)/(xt - xs) )
= ( (10.50 *0.6633 - 39.70 *0.7672 ) - -24.82 *2.649 )/
(0.7672 - 0.6633 ) )
= 406.8654 kgf/cm²

The Allowable Tube Stress, [SigmatA]

= 2*Sot = 2812.2800 kgf/cm²

The Force on the Outermost Tube [TubeForce]:

= TubeStress * Tube Area = 406.87 * 0.8746 = 355.85 kgf

Tube Weld Size Results per UW-20:

Warning: Seal weld cannot be checked per UW-20.

Use the App. A method for checking the tube-tubesheet joint.
 Page 14

UHX-13.5.10 Step 10:

Note: For a given Shell thickness of: 7.938 mm

Min. Shell len. adjacent to the tubesheet should be: 186.548 mm

The Shell Membrane Stress due to Joint Interaction [Sigmasm]:

= ao²/((2*as+ts)*ts)* [Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((2*as+ts)*ts)
= 669.500²/((2*676.588 +7.9375 )*7.9375 )* [-24.82 + (1.011²-1)
(10.50 -39.70 )] + 676.588²*39.70 /((2*676.59 +7.9375 )
* 7.94 )
= 626.5684 kgf/cm²

The Shell Bending Stress due to Joint Interaction [Sigmasb]

= 6*ks/ts² * {betas[deltaS*Ps + as²*PstarS/(Es*ts) - nus*as*Sigmasm/Es] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*betas/2) * [Pe(Zv + Zm*Q1) +
2/ao² * Zm * Q2 ]}
= 6 * .29787E+07/7.9375² * {0.017 [ 0.026 * 10.500 + 676.5875²
* 0.0000 /(.14760E+08)- 0.30 * 676.59 * 626.6 /.18595E+07 ] +
6(1 - 0.34 ^(2))/(483349.3 )(669.50 /150.00 )^(3)(1 + 150.00 *
0.02 /2) * [ -24.8 ( 0.108 + 0.511 * -0.053 ) +
2/669.50² * 0.511 * -8657.690 ] }
= -1529.8596 kgf/cm²

Shell Stress Summation vs. Allowable

|Sigmasm| + |Sigmasb| =< SPSs
|626.6 | + |-1529.9 | =< 3870.02 kgf/cm²
2156.43 must be < or = 3870.02 kgf/cm²

Computations Completed for ASME Tubesheet Configuration b

Summary of Stress/Force Comparisons

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet Bend. Stress 1799.2 <= 4218.4 kgf/cm² Ok
Tubesheet Shear Stress 274.7 <= 1124.9 kgf/cm² Ok
Stress in Outermost Tube 406.9 <= 2812.3 kgf/cm² Ok
Force on the Outermost Tube 355.9 <= 0.0 kgf FAIL
Shell Stress (jt. inter.) 2156.4 <= 3870.0 kgf/cm² Ok
------------------------------------------------------------------------

Summary of Thickness Comparisons

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 86.391 150.000 Ok
Tube-Tubesheet Fillet Weld Leg : 0.000 3.000 Ok
Tube-Tubesheet Groove Weld Leg : 0.000 3.000 Ok
----------------------------------------------------------------------------

Fixed Tubesheet results per ASME UHX-13 2007

Results for 14 Load Cases:

--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
1uc 140.779 47.674 1968 2109 327 1125 Fvs+Pt-Th Ok
2uc 70.882 47.674 523 2109 74 1125 Ps+Fvt-Th Ok
3uc 129.959 47.674 1751 2109 263 1125 Ps+Pt-Th Ok
4uc 45.018 47.674 372 4218 10 1125 Fvs+Fvt+Th Ok
5uc 86.464 47.674 1940 4218 327 1125 Fvs+Pt+Th Ok
6uc 48.535 47.674 523 4218 74 1125 Ps+Fvt+Th Ok
7uc 84.374 47.674 1746 4218 263 1125 Ps+Pt+Th Ok
1c 144.357 47.674 2023 2109 339 1125 Fvs+Pt-Th-Ca Ok
2c 70.729 47.674 514 2109 73 1125 Ps+Fvt-Th-Ca Ok
3c 132.668 47.674 1800 2109 275 1125 Ps+Pt-Th-Ca Ok
4c 46.075 47.674 375 4218 9 1125 Fvs+Fvt+Th-Ca Ok
5c 89.039 47.674 2002 4218 339 1125 Fvs+Pt+Th-Ca Ok
 Page 15

6c 48.849 47.674 514 4218 73 1125 Ps+Fvt+Th-Ca Ok

7c 86.391 47.674 1799 4218 275 1125 Ps+Pt+Th-Ca Ok
----------------------------------------------------------------------------
Max: 144.3573 47.674 mm 0.959 0.301 (Str. Ratio)

Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
(+-)Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.

Tube, Shell and Channel Stress Summary:

--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
1uc 420 1406 - - 367 - 3381 3870 - 0 Fail
2uc 3 1406 -3 -1054 2 - 1126 1935 - 0 Fail
3uc 385 1406 - - 336 - 2315 3870 - 0 Fail
4uc 33 2812 - - 29 - 418 3870 - 0 Fail
5uc 420 2812 - - 367 - 3381 3870 - 0 Fail
6uc 3 2812 -3 -1054 2 - 1126 3870 - 0 Fail
7uc 385 2812 - - 336 - 2315 3870 - 0 Fail
1c 444 1406 - - 388 - 3393 3870 - 0 Fail
2c 2 1406 -2 -1054 2 - 1389 1935 - 0 Fail
3c 407 1406 - - 356 - 2156 3870 - 0 Fail
4c 35 2812 - - 30 - 416 3870 - 0 Fail
5c 444 2812 - - 388 - 3393 3870 - 0 Fail
6c 2 2812 -2 -1054 2 - 1389 3870 - 0 Fail
7c 407 2812 - - 356 - 2156 3870 - 0 Fail
------------------------------------------------------------------------------
Max RATIO 0.316 0.003 0.000 0.877 -

Summary of Thickness Comparisons

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 144.357 150.000 Ok
Tubesheet Thickness Flanged Extension : 47.674 210.000 Ok
Tube Thickness : 0.368 1.600 Ok
Tube-Tubesheet Fillet Weld Leg : 0.000 3.000 Ok
Tube-Tubesheet Groove Weld Leg : 0.000 3.000 Ok
----------------------------------------------------------------------------

Min Shell length of thk, (9.525) adj. to tubesheet: 204.114 mm

Maximum Axial Differential Thermal Expansion between Shell and Tubes:

Tubesheet MAWP used to Compute Hydrotest Pressure:

Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 41.39 | 1.000 | 89.51 | 1.000 |
Tubesheet Shear Stress | 131.16 | 1.000 | 183.52 | 1.000 |
Tube Tensile Stress | 127.43 | 1.000 | ---- | ---- |
Tube Compressive Stress | ---- | ---- | 300.52 | 1.000 |
Tube-Tubesheet Joint load | 127.43 | 0.000 | 300.52 | 0.000 |
Tubesheet-Shell Junction | 41.39 | 1.000 | 23.92 | 1.000 |
Tube Pressure Stress | 253.92 | 1.000 | 111.96 | 1.000 |
Tubesheet Extension Stress | 13.12 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAWP | 13.12 | | 23.92 | |

Tubesheet MAPnc used to Compute Hydrotest Pressure:

Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 43.45 | 1.000 | 91.05 | 0.999 |
 Page 16

Tubesheet Shear Stress | 138.09 | 1.000 | 184.26 | 1.000 |

Tube Tensile Stress | 138.09 | 0.998 | ---- | ---- |
Tube Compressive Stress | ---- | ---- | 319.37 | 1.000 |
Tube-Tubesheet Joint load | 138.09 | 0.000 | 319.37 | 0.000 |
Tubesheet-Shell Junction | 43.45 | 1.000 | 30.21 | 1.000 |
Tube Pressure Stress | 253.92 | 1.000 | 111.96 | 1.000 |
Tubesheet Extension Stress | 13.12 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAPnc | 13.12 | | 30.21 | |

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