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Lactic Acid Production from Sugarcane Bagasse Hydrolysates by Lactobacillus

pentosus: Integrating Xylose and Glucose Fermentation


Daiana Wischral
Laboratórios de Desenvolvimento de Bioprocessos, Escola de Química, Departamento de Engenharia Bioquímica, Universidade Federal do
Rio de Janeiro, Rio de Janeiro, RJ, Brazil

Johanna Méndez Arias


Laboratórios de Desenvolvimento de Bioprocessos, Escola de Química, Departamento de Engenharia Bioquímica, Universidade Federal do
Rio de Janeiro, Rio de Janeiro, RJ, Brazil
Escuela Ingeniería Industrial, Instituto de Investigaciones en Ingeniería, Universidad de Costa Rica. Ciudad Universitaria Rodrigo Facio,
San Pedro, Montes de Oca, Costa Rica

Luiz Felipe Modesto


Laboratórios de Desenvolvimento de Bioprocessos, Escola de Química, Departamento de Engenharia Bioquímica, Universidade Federal do
Rio de Janeiro, Rio de Janeiro, RJ, Brazil

Douglas de França Passos


Laboratórios de Desenvolvimento de Bioprocessos, Escola de Química, Departamento de Engenharia Bioquímica, Universidade Federal do
Rio de Janeiro, Rio de Janeiro, RJ, Brazil

Nei Pereira Jr
Laboratórios de Desenvolvimento de Bioprocessos, Escola de Química, Departamento de Engenharia Bioquímica, Universidade Federal do
Rio de Janeiro, Rio de Janeiro, RJ, Brazil

DOI 10.1002/btpr.2718
Published online October 9, 2018 in Wiley Online Library (wileyonlinelibrary.com)

Lactic acid, traditionally obtained through fermentation process, presents numerous applica-
tions in different industrial segments, including production of biodegradable polylactic acid
(PLA). Development of low cost substrate fermentations could improve economic viability of
lactic acid production, through the use of agricultural residues as lignocellulosic biomass.
Studies regarding the use of sugarcane bagasse hydrolysates for lactic acid production by Lac-
tobacillus spp. are reported. First, five strains of Lactobacillus spp. were investigated for one
that had the ability to consume xylose efficiently. Subsequently, biomass fractionation was per-
formed by dilute acid and alkaline pretreatments, and the hemicellulose hydrolysate
(HH) fermentability by the selected strain was carried out in bioreactor. Maximum lactic acid
concentration and productivity achieved in HH batch were 42.5 g/L and 1.02 g/L h, respec-
tively. Hydrolyses of partially delignified cellulignin (PDCL) by two different enzymatic cock-
tails were compared. Finally, fermentation of HH and PDCL hydrolysate together was carried
out in bioreactor in a hybrid process: saccharification and co-fermentation with an initial
enzymatic hydrolysis. The high fermentability of these process herein developed was demon-
strated by the total consumption of xylose and glucose by Lactobacillus pentosus, reaching at
65.0 g/L of lactic acid, 0.93 g/g of yield, and 1.01 g/L h of productivity. © 2018 American
Institute of Chemical Engineers Biotechnol. Prog., 35: e2718, 2019
Keywords: enzymatic hydrolysis, lactic acid, Lactobacillus pentosus, lignocellulosic biomass,
lignocellulosic pretreatment

Introduction materials, biodegradable agro-based products that are more


environmentally friendly, and alternative to petroleum-based
Lactic acid is a valuable chemical platform that presents
plastics.1–4 In 2013, global demands for lactic acids and PLA
extensive applications in food, cosmetics, textile, pharmaceuti-
were 714.2 and 360.8 kilo tons. Considering an expected
cal, and chemical industries. Demand for lactic acid has grown
annual growth of 15.5% and 18.8%, demands could reach
substantially in recent years, owing to its great potential as a
1,960 and 1,205 kilo tons, respectively, by 2020. 5
building block for the production of polylactic acid (PLA)
Lactic acid has optical isomers: L-lactic acid and D-lactic
acid, which can be produced by chemical synthesis (DL-lactic)
Correspondence concerning this article should be addressed to or microbial fermentation (L-lactic, D-lactic, or DL-lactic).
N. Pereira Jr at nei@eq.ufrj.br Between both, microbial fermentation processes present more

© 2018 American Institute of Chemical Engineers 1 of9


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advantages, since they make use of renewable substrates for PDCL were determined by chemical hydrolysis as previously
lactic acid bacteria, and require mild production conditions and described by Sluiter et al.14
low energy consumption.6 Lactic acid bacteria are capable of
producing lactic acid by homo- or heterofermentative degrada-
tion of sugars. During anaerobic growth of obligatory homofer- Enzymatic hydrolysis
mentative lactic acid bacteria, in conditions of excess substrate, In order to compare the performance between the optimized
energy sources such as glucose are converted into pyruvate via enzymatic cocktail, previously obtained by Mendéz et al.15
Embden–Meyerhoff–Parnas pathway (EMP-P), and pyruvate is (Ladebio cocktail 13 FPU/mL, xylanase activity of 64 U/mL),
further metabolized to lactate. Throughout the heterofermenta- and commercial cocktail (Cellic CTec2® 326 FPU/mL, xyla-
tive pathway, sugars metabolism is catabolized via phosphoke- nase activity of 5,805 U/mL). Enzymatic hydrolysis was car-
tolase pathway (PK-P), resulting in equimolar amounts of CO2, ried out at 50 ○C, pH 5.0, 200 rpm for 24 h in bioreactor
lactate, and acetate or ethanol. On the other hand, heterofermen- containing 550 mL of total reaction volume. Solids (substrate)
tative lactic acid bacteria can be divided into obligatory hetero- and total protein loadings were, respectively, 100 g/L (dry
fermentative species, which ferment both hexoses and pentoses weight) and 30 mg/g of cellulose. Sugars were analyzed by
through PK-P, and facultative heterofermentative organisms, HPLC using H2SO4 (0.5 mM) as mobile phase at a flow rate
which degrade hexoses via EMP-P and pentoses via PK-P. of 0.6 mL/min at 60 ○C.
Final products and proportions may vary, depending on the
presence of other proton and electron acceptors.7
Bacterial strains and culture media
Lignocellulosic materials stand out as cheap, abundant, and
renewable sources for the production of biofuels, biomolecules, Xylose consumption and lactic acid production were evalu-
biomaterials, and energy, and represent a more sustainable alterna- ated for the following strains of Lactobacillus spp.: Lactoba-
tive within the biorefinery context. This biomass is mainly com- cillus coryniformis torquens ATCC 25600, L. coryniformis
posed of cellulose, hemicellulose, and lignin, and, after going coryniformis ATCC 25602, Lactobacillus helveticus ATCC
through pretreatment and hydrolysis steps, polysaccharides from 15009, Lactobacillus pentosus ATCC 8041, and
its cell wall can be converted to fermentable sugars.8 Also, enzy- L. delbrueckii lactis DSM 20076, all of them obtained from
matic hydrolysis presents advantages over chemical hydrolysis, Deutsche Sammlung von Mikroorganismen und Zellkulturen
since much less severe conditions are used and negligible amounts GmbH (DSMZ) and American Type Culture Collection
of fermentation inhibitors (furfural, 5-hydroxymethylfurfural, some (ATCC). Culture media applied in this work were based on
organic acids, and lignin derivatives) are generated.9,10 Man, Rogosa, Sharpe medium (MRS), traditionally used for
Brazil, a country that presents an agriculture-based econ- Lactobacillus spp. fermentations, which composition is as fol-
omy, presents a high potential for the utilization of lignocellu- lows: 20 g/L glucose, 10 g/L peptone, 5 g/L yeast extract,
losic materials, mostly from sugarcane. In the 2015–2016 10 g/L beef extract, 1 mL/L Tween 80, 2 g/L ammonium cit-
sugarcane crop, 666 millions of tons of sugarcane were pro- rate, 5 g/L sodium citrate, 0.1 g/L MgSO4, 0.05 g/L MnSO4,
duced, and for each ton approximately 250–270 kg of bagasse and 2 g/L K2HPO4.16
are generated. This abundant residue is an important feedstock
for the production of second-generation bioproducts.11
Thus, the present work reports the investigation of Fermentation
sugarcane bagasse hydrolysates (HH and PDCL) as sources of During the screening step of Lactobacillus spp., 20 g/L
substrates (xylose, glucose) for lactic acid production by of xylose were added to culture media (MRS composition
Lactobacillus spp. except glucose) in order to evaluate xylose consumption and
lactic acid production by different strains. All of these
assays were held in duplicate, in serum bottles (100 mL
Materials and Methods containing 70 mL of total reaction volume) with 20 g/L of
calcium carbonate as buffering agent. Studies regarding con-
Pretreatment of sugarcane bagasse sumption of HH and PDCL hydrolysates were carried out
Acid pretreatment of sugarcane bagasse was performed, in bioreactor inoculated with the Lactobacillus spp., previ-
using a solid:liquid ratio of 1:2.8 (1 g of bagasse: 2.8 mL of ously selected as the best xylose consumer and lactic acid
1% v/v sulfuric acid solution) and at 121 ○C during 27 min, producer, and to which were added the proper culture media
as previously described by Betancur and Pereira Jr. 12 The liq- nutrients.
uid fraction obtained after acid pretreatment, denominated All of the fermentations systems were previously sterilized
hemicellulose hydrolysate (HH), had its pH adjusted to 6.5 (121 ○C for 20 min) and, with the purpose of achieving anaer-
(fermentation condition) through addition of CaCO 3. Then, it obic conditions, nitrogen was sparged during 10 min in case
was subjected to vacuum filtration and analyzed by high per- of serum bottles, and 20 min in bioreactors. Fermentations
formance liquid chromatography (HPLC), using H 2SO4 were inoculated with 10% (v/v) of a cell suspension with the
(0.5 mM) as mobile phase at a flow rate of 0.6 mL/min selected strain, which had been precultured in MRS medium,
at 60 ○C. and were carried out at 37 ○C and 120 rpm. For experiments
The remaining solid fraction from acid pretreatment was carried out in bioreactor, a 1 L-stirred tank, model BioFlo III,
submitted to alkaline pretreatment through addition of 4% manufactured by New Brunswick, the pH was kept at 6.5
(w/v) sodium hydroxide solution at a solid:liquid ratio of through addition of NaOH (2 N) and samples were taken at
1:20 at 121 ○C for 30 min. The process was performed as regular intervals.
described by Vásquez et al.13 The solid fraction obtained after For assays concerning evaluation of HH consumption,
alkaline pretreatment is named partially delignified cellulignin hydrolysate concentrations varied from 40% to 100% (v/v) in
(PDCL). Compositions of in natura sugarcane bagasse and different batches in bioreactor. HH and PDCL hydrolysates
Biotechnol. Prog., 2019, Vol. 35, No. 1 3 of9

consumption was evaluated in bioreactor through saccharifica- addition, depending on the pretreatment technique, lignin
tion and co-fermentation with an initial enzymatic hydrolysis structure can suffer distinct changes and interact with
(SSCF*), which was performed to initiate the SSCF* process enzymes, be it through nonspecific bindings, hydrophobic or
with higher concentrations of glucose. Once PDCL was electrostatic interactions, or hydrogen bonds.17
hydrolyzed, 175 mL of HH (adding MRS nutrients, except Acid and alkaline pretreatments were applied to in natura
glucose: 10 g/L peptone, 5 g/L yeast extract, 10 g/L beef sugarcane bagasse, HH (Table 1) and PDCL (Table 2) were
extract, 1 mL/L Tween 80, 2 g/L ammonium citrate, 5 g/L obtained, both to be later fermented to lactic acid. The pre-
sodium citrate, 0.1 g/L MgSO4, 0.05 g/L MnSO4, and 2 g/L treatments were efficient since cellulose increased from 34.7%
K2HPO4) were added, totalizing 350 mL of fermentation to 60.9% (w/w), while hemicellulose and lignin content
medium in bioreactor. Then, fermentation conditions were set decreased, respectively, from 25.2% to 11.6% (w/w) and from
(pH 6.5, 120 rpm, 37 ○C, and anaerobic conditions) and the 19.2% to 8.1% (w/w) in PDCL. It is widely known that lignin
precultured selected strain was inoculated (10% v/v). In addi- hinders the direct utilization of lignocellulosic materials. This
tion, to evaluate the amount of lactic acid produced per dry polyphenolic macromolecule offers a physical barrier for the
weight of sugarcane bagasse, the efficiencies were calculated use of native cellulose.18 These results from Tables 1 and 2
thought mass balance, based on volume recovered and solid: corroborating with previously reported by Betancur and Per-
liquid relation. eira Jr,12 Méndez et al.,15 and Maeda et al.18
Glucose, xylose, D-lactic acid, L-lactic acid and acetic acid
were analyzed in duplicate by HPLC (Shimadzu) using exter-
nal standards for identification and quantification of peak
Lactic acid production from HH
areas. Glucose, xylose, and acetic acid were quantified at PL
Hi-Plex column H 8 μm (300 × 7.7 mm), with 20 μL of injec- Scientific literature regarding lactic acid production from
tion volume and H2SO40.005 mol/L as mobile phase at lignocellulosic materials mainly reports utilization of the cellu-
0.6 mL/min, 60 ○C, and using RID and UV (210 nm) detec- losic fraction, since just few strains are capable of consuming
tors. D- and L-lactic acid were quantified at Chirex 3126 (D)- hemicellulose-derived sugars.19–22 The investigation of HH
penicillamine column (150 × 4.6 mm), with 10 μL of injection fermentation to lactic acid began with the screening of Lacto-
volume and CuSO4.5H2O 0.001 mol/L as mobile phase at bacillus spp. These assays were carried out in serum bottles
1.0 mL/min, 50 ○C and using UV detector (254 nm). and the results are shown in Table 3. L. pentosus ATCC 8041
was the strain that exhibited the best results for lactic acid pro-
duction (16.2 g/L), yield (0.94 g/g), percentage reduction of
substrate (71%), and productivity (0.34 g/L h). The selection
Results and Discussion
of L. pentosus ATCC 8041 (as shown in Table 3) corroborated
Pretreatment of sugarcane bagasse the results reported by Moldes et al.,21 who also investigated
Acid and alkaline pretreatments were implemented aimed at this strain for fermenting hemicellulose-derived sugars from
fractioning the lignocellulosic complex, by disarranging it and agro-industrial residues. Once the proper Lactobacillus strain
removing part of the hemicellulose and lignin fractions, which was selected, consumption of different HH percentages was
represent physical barriers for enzyme access to cellulose. In evaluated in bioreactor. To that end, assays were held in biore-
actor starting with 40% of HH (Figure 1). Fermentation profile
indicates that after 19 h of fermentation, 21.7 g/L of lactic
Table 1. Composition of sugarcane bagasse hemicelluloses hydrolysate
after acid pretreatment acid was produced (12.5 g/L of D-lactic acid isomer) and that
Component Concentration (g/L) xylose was totally consumed after 24 h. These results are bet-
ter than those observed with assays held in serum bottles
Glucose 3.9 T 1.7
Xylose 55.3 T 3.2
(Table 3, in which only 71% of substrate was consumed) most
Cellobiose 2.3 T 1.7 likely due to the effective pH control in the bioreactor.
Acetic acid 12.1 T 2.5 The HH obtained after acid pretreatment (Table 1) presents
HMF 0.06 T 0.01 in its compositions substances, such as hydroxymethylfurfural
Furfural 0.19 T 0.03 (HMF), furfural, and acetic acid, which have been reported as
fermentation inhibitors.12 These compounds can affect cell
Table 2. Sugarcane bagasse composition in natura and after acid and growth, fermentation rate, and intracellular levels of ATP and
alkaline pretreatments NAD(P)H, lowering them. Pol et al.23 reported that among the
Acid and Alkaline investigated lactic acid-producing microorganisms concerning
Fraction In Natura Pretreated (PDCL) the inhibition by furfural, the main inhibitor arisen from the
Cellulose (%) 34.7 T 2.1 60.9 T 4.5 hemicellulose diluted acid hydrolysate, Lactobacillus casei
Hemicellulose (%) 25.2 T 0.8 11.6 T 2.7 and Lactococcus lactis were only mildly inhibited, Bulbus
Lignin (%) 19.2 T 0.2 8.1 T 0.3 smithii was significantly inhibited and Bacillus coagulans was
Ashes (%) 1.0 T 0.1 0.6 T 0.1
fully inhibited.24 HMF and furfural, which are generated by

Table 3. Screening of Lactobacillus spp. for lactic acid production in serum bottles, 37 ○C, 48 h, MRS medium with ca. 20 g/L of xylose
Strain Lactic Acid (g/L) Yield (g/g) Productivity (g/L h) PRS (%)
L. coryniformis torquens ATCC 25600 3.27 T 0.03 0.50 0.07 10
L. coryniformis coryniformis ATCC 25602 1.97 T 0.04 0.16 0.04 3
L. helveticus ATCC 15009 2.67 T 0.07 0.39 0.06 7
L. pentosus ATCC 8041 16.19 T 0.05 0.94 0.34 71
L. delbrueckii lactis DSM 20076 12.36 T 0.09 0.82 0.26 62
PRS, percentage reduction of substrate.
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Figure 1. Batch fermentation kinetics of lactic acid from hemicellulose hydrolysate (40%) by L. pentosus ATCC 8041 in bioreactor at pH
6.5, anaerobiosis, 37 ○C and 120 rpm.

Figure 2. Batch fermentation kinetics of lactic acid from hemicellulose hydrolysate (100%) by L. pentosus ATCC 8041 in bioreactor at
pH 6.5, anaerobiosis, 37 ○C and 120 rpm.

sugar dehydration caused by the degree of severity imposed the HH prior to the fermentation step, which means that
by the synergy of temperature, exposition time, and acid con- L. pentosus ATCC 8041 stands as a robust strain and an inter-
centration during dilute acid pretreatment. Acetic acid and acid esting option related mainly with xylose consumption, with
lignin derivatives are also generated during dilute acid pre- potential application in the industrial production of lactic acid.
treatment, increasing the toxicity of the HH. However, for Moldes et al.21 studied xylose and arabinose fermentation by
100% of HH in culture medium (Figure 2), 32.5 g/L of lactic L. pentosus CECT-4023T (ATCC 8041) and achieved
acid (19.5 g/L of D-lactic acid) was produced after 33 h. In excellent lactic acid productivity and yield, regardless of resid-
addition, as the total consumption of xylose occurred after ual glucose amount in culture media. HHs from trimming vine
42 h, the presence of inhibitors (HMF, furfural, and acetic shoots, barley bran husks, or corncobs and Eucalyptus globu-
acid) did not affect production of lactic acid by L. pentosus lus (detoxified with activated charcoal) were used as carbon
ATCC 8041 from HH. Thus, it was unnecessary to detoxify sources. Maximum production (33 g/L) and productivity
Biotechnol. Prog., 2019, Vol. 35, No. 1 5 of9

on the enzyme access to cellulose, mainly during the first


hours of the hydrolysis process. Scientific literature has
reported that Cellic CTec2® contains LPMO (lytic polysaccha-
ride monooxygenases) proteins that act synergistically with
cellulase in the hydrolysis cellulose through an oxidative
mechanism.26,27 These enzymes might be responsible for
increasing enzyme access to the substrate, therefore leading to
higher initial hydrolysis rates observed.
However, when using Cellic CTec2® an earlier stabilization
in the hydrolysis efficiency was observed, which may be
related to changes in the composition of the lignocellulosic
material along the hydrolysis process, since, as cellulose is
hydrolyzed, lignin proportion is increased. It is well documen-
ted that depending on the origin and composition of the ligno-
cellulosic feedstock as well as the pretreatment, this
polyphenol macromolecule may hinder the access of the
enzymes to cellulose; also, some enzyme activities might
establish unproductive linkages with lignin. Haven and
Figure 3. Glucose released from sugarcane bagasse enzymatic Jørgensen28 studied in detail the adsorption of β-glucosidase
hydrolysis at 9 h, 12 h, and 24 h, 50 ○C, using differ- present in Cellic CTec2® and concluded that this enzyme
ent enzymatic cocktails (Ladebio cocktail and Cellic adsorbs more significantly to lignin than β-glucosidase pro-
CTec2®). Solids loading: 100 g/L; enzymatic cocktail
protein loading: 30 mg/g cellulose. duced from other sources (Aspergillus niger, for example). In
addition, the optimized mixture (Ladebio cocktail) presents in
its compositions 35% of enzymes from A. niger, mainly β-
(0.60 g/L h) were reached using barley bran husks, while
glucosidase,15 which was produced using PDCL as carbon
maximum product yield from pentoses (0.76 g/g) was
source and as inductor for cellulase production. Both studies
achieved using hydrolysate from trimming vine shoots, fol-
give support for explaining the differences observed in the
lowed by hydrolysates from E. globulus (0.70 g/g), barley
hydrolysis rates between both cocktails (Figure 3).
bran (0.57 g/g), and corncob (0.53 g/g).21

Enzymatic hydrolysis Co-fermentation of PDCL and HHs to lactic acid


Usually, cells of Lactobacillus spp. that are able to ferment Since the Ladebio cocktail presented a better performance
hexose cannot metabolize pentose as carbon source. In order than the Cellic CTec2® (ca. 40% more glucose), it was
to overcome this issue, research groups around the world have selected to be used in a SSCF* process (Figure 4A), which
been investigating new strains and using genetic engineering beforehand was submitted to a previous enzymatic hydrolysis
to find a microorganism that is able to efficiently metabolize of cellulose from PDCL. Once PDCL prehydrolysis was car-
both hexose and pentose.7 Méndez et al.15 developed an opti- ried out, HH with culture medium nutrients was added to the
mized enzymatic cocktail (dedicated enzymatic preparation), same bioreactor and suitable fermentation conditions for
coded by Ladebio, which provided promising results for sug- L. pentosus ATCC 8041 were set.
arcane bagasse hydrolysis. In the current work, enzymatic This hybrid system, that is SSCF*, was adopted for maxi-
hydrolysis of PDCL from sugarcane bagasse was carried out mizing glucose concentration, since the enzymatic cocktail
in bioreactor, and HH were added to the bioreactor with the could act previously in its optimum conditions of pH and tem-
purpose to integrate hexose and pentose consumption by perature. The enzymatic cocktail kept on acting during co-
L. pentosus. fermentation (after bacterium inoculation), although with
First, enzymatic hydrolysis of PDCL was investigated in reduced catalytic activity. Fermentation kinetics (Figure 4B)
bioreactor, comparing the Ladebio enzymatic cocktail and the indicate that L. pentosus consumed concomitantly glucose and
commercial enzymatic cocktail (Cellic CTec2®). Figure 3 dis- xylose. Production of 65.0 g/L of total lactic acid (38.0 g/L of
plays the performance of both cocktails, in which can be seen D-lactic acid) was achieved, corresponding to a yield of
that the Ladebio cocktail resulted in higher release of glucose 0.93 g/g, and xylose and glucose were completely consumed.
than Cellic CTec2® at the end of the process, despite the lower L. pentosus is heterofermentative facultative, which means it
results until the first 9 h of enzymatic hydrolysis. Maximum is able to metabolize hexose via EMP pathway and pentose
glucose concentrations reached for each cocktail were 62 g/L through PK-P. According to Gobbetti et al.,29 when different
(Ladebio cocktail) and 45 g/L (Cellic CTec2®), corresponding carbon sources are available, bacteria choose the one that pro-
to hydrolysis efficiencies of 92% and 67%, respectively. The motes maximum growth yield, which explain that L. pentosus
Cellic CTec2® efficiency from this work was similar to that firstly consumed glucose and then xylose.
reported by Ramos et al.,25 who also used same commercial In all fermentations carried out using L. pentosus, only
enzymatic cocktail to accomplish sugarcane bagasse hydroly- acetic acid was formed as by-product. Its maximum concentra-
sis, reaching 69% of efficiency after 96 h. tions reached 13.0 g/L in HH and PDCL co-fermentation
The use of the commercial cocktail Cellic CTec2® promoted (Figure 4B). It is likely that acetic acid formed during the
higher initial hydrolysis rate than the Ladebio optimized mix- bagasse acid pretreatment changes redox balance, favoring
ture. Possibly, this occurred due to the presence of stabilizing acid production in detriment to ethanol production, reason
agents and accessory proteins in the commercial cocktail that why this alcohol was absent in all fermented media. More-
take part in the amorphogenesis of cellulose, which influenced over, during glucose and xylose co-fermentation, acetic acid
6 of9 Biotechnol. Prog., 2019, Vol. 35, No. 1

Figure 4. Saccharification and co-fermentation with an initial enzymatic hydrolysis (SSCF*) in bioreactor. Ladebio enzymatic cocktail
was used for PDCL hydrolysis, HH and medium components add in the end of saccharification. Fermentation of PDCL and
HH hydrolysates were performed by L. pentosus at pH 6.5, anaerobiosis, 37 ○C and 120 rpm. Scheme (a) and fermentation
profile (b).

was probably formed from xylose and glucose consumption productivity of 2.81 g/L h and 0.90 g/g lactic acid of yield,
by L. pentosus ATCC 8041. according to Kadam et al.37 studies.
Compared to other naturally occurring lactic acid producers More recently, Kuo et al.40 reported the production of opti-
in batch fermentation (Table 4), L. pentosus ATCC 8041 pre- cally pure L-lactic acid from lignocellulosic hydrolysates of
sents higher results for acid concentration (65.0 g/L), similar waste wood chips and rice straw by using a newly isolated
results of yield (0.93 g/g) and similar productivity (1.01 g/ and D-lactate dehydrogenase gene-deficient Lactobacillus
L h), when using xylose and glucose as carbon sources alto- paracasei strain. The isolated microorganism showed to be a
gether. However, when considering the use of other carbon very efficient glucose-fermenting strain, producing L-lactic
sources (galactose, lactose, fructose, maltose) and the adoption acid in concentrations of approximately 100 g/L with high
of acclimation and ultraviolet mutagenesis, a mutant strain of yield (0.96 g/g); nonetheless, the xylose uptake was not effi-
Lactobacillus delbrueckii was able to produce a high lactic cient as glucose. Percentage reduction of xylose was not supe-
acid concentration (135 g/L), corresponding a volumetric rior to 38%. Moraes et al.16 obtained 57.0 g/L of D-lactic acid
Biotechnol. Prog., 2019, Vol. 35, No. 1 7 of9

Table 4. Lactic acid production from different sources reported in the literature
Titer Yield Productivity
Strain Carbon Source, System (g/L) (g/g) (g/L h) References
L. casei ATCC 393 Residual yoghurt whey, batch 41.5 0.91 0.86 30
L. coryniformis subsp. torquens Green microalgae (Hydrodictyon reticulatum), batch 36.6 0.46 1.02 31
L. delbrueckii NRRL B445 Pulp mill, batch 25.1 0.93 0.13 32
L. paracaseiLA104 Green microalgae (Hydrodictyon reticulatum), batch 36.1 0.46 1.03 33
L. pentosus ATCC 8041 HH from sugarcane bagasse, batch 42.4 0.71 1.02 This work
L. pentosus ATCC 8041 HH and PDCL from sugarcane bagasse (SSCF*), batch 64.8 0.93 1.01 This work
L. pentosus CECT-4023T Vine shoots, batch 46.0 0.78 0.93 7
(ATCC 8041)
L. pentosus ATCC 8041 Microalgae (Nannochloropsis salina), batch 23.0 0.93 0.45 34
L. pentosus CECT-4023T Hemicellulosic fraction form barley bran husks, batch 33.7 0.57 0.60 21
(ATCC 8041) Hemicellulosic fraction form corn cobs, batch 24.7 0.53 0.34
Hemicellulosic fraction form vine shoots, batch 26.5 0.76 0.51
Hemicellulosic fraction form E. globulus chips, batch 14.5 0.70 0.28
Lactobacillus pentosus Sugarcane bagasse (SSF), fed-batch 72.7 0.61 1.01 35
Lactobacillus delbrueckii Uc-3a Sugarcane bagasse cellulose (SSF), batch 67.0 0.83 0.93 36
Lactobacillus delbrueckii Sugarcane bagasse hydrolysate, batch 135.0 0.90 2.81 37
NCIM 2365a
Bacillus coagulans DSM2314 Acid pretreated sugarcane bagasse (SSF), batch 74.6 0.94 0.92 38
Acid pretreated sugarcane bagasse (SSF), two stage 58.2 0.90 1.81
Bacillus sp. P38 Sugarcane bagasse hydrolysate, fed-batch 185.0 0.99 1.93 39

HH, hemicelluloses hydrolysate; PDCL, partially delignified cellulignin; SSCF*, saccharification and co-fermentation with an initial enzymatic
hydrolysis.
a
Mutant isolated by UV mutagenesis.

Table 5. Material balance for the production of lactic acid from acid (L- or D-isomer) is more valuable than racemic DL-lactic
sugarcane bagasse acid, and each isomer presents specific applications. Depend-
Step Input Output Efficiency ing on microbial source, lactic fermentation can produce D-
Pretreatment 1,000 g 1.6 L + 289
lactic acid or L-lactic acid with high optical purity, or a mix-
51%
SB + 2.8 L g PDCL ture of these.5 Recently, Awasthi et al.2 reported results with a
1.1% genetic engineered Bacillus subtilis strain with D-LDH from
v/v H2SO4 + L. delbrueckii subspecies bulgaricus, using glucose as carbon
1:20 4% m/v source, they reported a production of lactic acid of 87 g/L,
NaOH
SSCF* 1.6 L + 289 g 290.8 g 93% along with a yield of 0.96 g/g.
PDCL lactic acid Optical purity influence on several proprieties of produced
PLA: melting point, mechanical strength, and crystallinity
SSCF*, saccharification and co-fermentation with an initial enzy-
depend on the proportions of L, D, or meso-lactide.1 This way
matic hydrolysis; SB, sugarcane bagasse; PDCL, partially delignified
cellulignin. both isomers are important to produce PLA with different
properties. One of the methods to produce high molecular
mass PLA concerns polymerization through lactide formation,
and 0.97 g/g of yield by L. coryniformis subsp. torquens with which was developed by Cargill Inc. in 1992.42 In this
PDCL from sugarcane consumption in bioreactor (only glu- method, either D-lactic acid, L-lactic acid, or a mixture of the
cose as carbon source). two are prepolymerized to obtain an intermediate low molecu-
A very interesting aspect of the present work is that lar mass PLA, which is then depolymerized into a mixture of
L. pentosus ATCC 8041 presented the ability of consuming lactide stereoisomers. Lactide is formed through condensation
efficiently the two most abundant sugars of the lignocellulosic of two lactic acid molecules as it follows: L-lactide (two L-
hydrolysates—xylose and glucose—both individually or lactic acid molecules), D-lactide (two D-lactic acid molecules),
simultaneously, demonstrating that they are promising carbon and meso-lactide (one L-lactic acid and one D-lactic acid mol-
sources for lactic acid production, within the context of ecule). After purification, lactides are polymerized into high
second-generation Biorefinery. Previously, Patel et al.41 stud- molecular mass PLA.1,42 It is in line with the work published
ied the fermentation of sugarcane bagasse HH by Bacillus by Liu et al.,43 which concerns production of polymers using
sp. strain 17C5, reaching 617 mM of lactic acid and 89% racemic mixture of DL- Lactic acid, in which the lignin-graft-
yield considering both xylose and glucose from HH. Also, Pol PLA has been synthesized via ring-opening polymerization of
et al.,38 who applied acid pretreatment, steam explosion, and D-, DL-, and L-lactic acid.
simultaneous saccharification fermentation (SSF) using In addition, a material balance considering the results
B. coagulans DSM2314; published similar results regarding obtained in the current work was calculated for the SSCF*
lactic acid production in terms of titer from lignocellulosic process (Figure 4A). The purpose was to evaluate the amount
hydrolysates (xylose and glucose simultaneously): 64.1 g/L of of lactic acid produced per dry weight of sugarcane bagasse.
lactic acid (with 80% of yield and 0.78 g/L h of productivity). Table 5 shows the inputs and outputs for each step: pretreat-
The stereo-specificity and optical purity of lactic acid pro- ments (acid and alkaline) and SSCF*. According to that, the
duced from microbial cultures mainly depend on the particular potential production of 290 g of lactic acid from 1,000 g of
microbe selected and the specificity of its lactate dehydroge- sugarcane bagasse is estimated, corresponding to efficiencies
nase (LDH). Lactic acid is produced from pyruvate via stereo- of 51% and 93% with respect to pretreatment and SSCF*
specific NAD-dependent enzymes of L- or D-LDH, thereby steps, respectively. Although these are good results, there is
affecting the lactic acid configuration. Optically pure lactic still room for improvement, that is, it is possible that feedings
8 of9 Biotechnol. Prog., 2019, Vol. 35, No. 1

with PDCL and/or with enzymatic cocktail during enzymatic 7. Bustos G, Moldes AB, Cruz JM, Domínguez JM. Influence of
hydrolysis or lactic acid fermentation steps could increase glu- metabolism pathway on lactic acid production from hemicellulo-
cose concentration, which in turn would result in a higher pro- sic trimming vine shoots hydrolysates using Lactobacillus pento-
sus. Biotechnol Prog. 2005;21:793–798.
duction of lactic acid. 8. Van Dyk JS, Pletschke BI. A review of lignocellulose bioconver-
sion using enzymatic hydrolysis and synergistic cooperation
between enzymes—factors affecting enzymes, conversion and
Conclusions synergy. Biotechnol Adv. 2012;30:1458–1480.
9. Maitan-Alfenas GP, Visser EM, Guimarães VM. Enzymatic
The findings of this work indicate that HH obtained from hydrolysis of lignocellulosic biomass: converting food waste in
dilute acid pretreatment, as well as cellulose hydrolysate valuable products. Curr Opin Food Sci. 2015;1:44–49.
obtained via enzymatic hydrolysis, stand as promising feed- 10. Jönsson LJ, Martín C. Pretreatment of lignocellulose: formation
stocks for lactic acid production by L. pentosus ATCC 8041, of inhibitory byproducts and strategies for minimizing their
effects. Bioresour Technol. 2016;199:103–112.
with complete xylose and/or glucose consumption. Also, com-
11. Única, Brazilian Sugarcane Industry Association, Sugarcane Pro-
pared to commercial cocktail Cellic CTec2®, use of an opti- duction and Processing, 2017. http://english.unica.com.br/,
mized enzymatic cocktail (Ladebio) promoted an increase of [accessed March 22, 2018].
38% in the levels of released glucose from PDCL. Consider- 12. Betancur GJ, Pereira N Jr. Sugar cane bagasse as feedstock for
ing an integrated SSCF* process, cellulose and HHs can be second generation ethanol production: part I: diluted acid pre-
used even in cases which inhibitors from pretreatment are pre- treatment optimization. Electron J Biotechnol. 2010;13:10–11.
sent. Hence, such findings contribute to the development of 13. Vásquez MP, Silva JNC, Souza MB, Pereira N. Enzymatic
hydrolysis optimization to ethanol production by simultaneous
more efficient bio-based technologies, within the context of saccharification and fermentation. Appl. Biochem. Biotechnol.
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D. Templeton, Determination of structural carbohydrates and lig-
Acknowledgments nin in biomass, LaboratoryAnalytical Procedure (LAP), Technical
Report NREL/TP-510-42618, National Renew Energy Lab
The authors would like to thank the Brazilian Petroleum (NREL) 1–18, 2008. https://www.nrel.gov/docs/gen/fy13/42618.
Company for financial support; the Brazilian Council for pdf (accessed March 22, 2018).
15. Méndez JA, Modesto LF, Polikarpov I, Pereira N. Design of an
Research for scholarship to the first, fourth, and fifth authors
enzyme cocktail consisting of different fungal platforms for effi-
and the Universidad de Costa Rica for scholarship to the sec- cient hydrolysis of sugarcane bagasse: optimization and syner-
ond author. gism studies. Biotechnol Prog. 2016;32:1222–1229.
16. Moraes AO, Ramirez NI, Pereira N. Evaluation of the fermenta-
tion potential of pulp mill residue to produce D (−)-lactic acid by
Conflict of Interest separate hydrolysis and fermentation using Lactobacillus coryni-
formis subsp. torquens. Appl BiochemBiotechnol. 2016;180:
The authors declare that they have no conflicts of interest. 1574–1585.
17. Liu H, Sun J, Leu SY, Chen S. Toward a fundamental understand-
ing of cellulase-lignin interactions in the whole slurry enzymatic
saccharification process. Biofuels Bioprod Biorefin. 2016;1–16.
Ethical statement 18. Maeda RN, da Silva MMP, Santa Anna LMM, Pereira N. Nitro-
gen source optimization for cellulase production by Penicillium
This article does not contain any studies with human partici-
funiculosum, using a sequential experimental design methodology
pants or animals performed by any of the authors. The authors and the desirability function. Appl Biochem Biotechnol. 2010;
confirm that principles of ethical and professional conduct 161:411–422.
have been followed in this research and in the preparation of 19. Bustos G, Moldes AB, Cruz JM, Domínguez JM. Revalorization
this article. of hemicellulosic trimming vine shoots hydrolizates trough con-
tinuous production lactic acid and biosurfactants by L. pentosus.
J Food Eng. 2007;78:405–412.
20. Rivera OMP, Moldes AB, Torrado AM, Domínguez JM. Lactic
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