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Manufacturing Engineering
3/26/19
Using the set of guidelines given by Boothroyd Dewhurst, students were tasked with quantifying
each of the parts in an example piston assembly. The assembly is comprised of six different parts, and
each part was assigned various metrics based on its ability to be manually handled and assembled.
Based on the guidelines in the Boothroyd Dewhurst handbook, each part was given a two-digit code
corresponding to its ease of handling and insertion. Higher code values indicate more difficult assembly,
which in turn relates to longer assembly times. For example, a part that requires pliers or a screwdriver
in order to be assembled will generally take longer than one that can be attached by hand. The following
table shows the different metrics for each part and the total assembly time.
Figure 2: DFMA table after removing extraneous parts and redesigning the assembly.