Doc.

Classification: Internal
Title: Piping system design basis DocID: DBAD535614
Revision: -.19
Author: Anders Björklund Sheets: 4

Draft by: Anders Bjöklund / 20.01.2016 Status: Draft

Wärtsilä Finland Oy
Power Plants Project: IN023 WFI-P PP TECH
Description: Pressures and temperatures
Type: Technical specification

See Wärtsilä Process design parameters (WDAAA105212) and system handbooks for latest info

Temperature [°C] Humidity [%]

Ambient design conditions
minimum maximum minimum maximum

Outside PowerHouse
Inside PowerHouse

Pipe material and

Max allowable Max allowable Min allowable Test Pipe calculations
Piping Nominal tehcnical delivery conditions standard Design PDMS Pipe size range (DN)
SYSTEM pressure temperature temperature Pressure(g) covering the specified Note!
scope Pressure a), b), c), d), e) code (EN13480-5) spec available in PDMS g)
PS [bar(g)] TS [°C] T [°C] f) system values
Material Grade Standard
FUEL OIL SYSTEM
Before Booster & Heater
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 18.0 bar see DBAB024337 /S(P) DN15-DN400 (max. DN250)
- HFO, CRUDE 8 bar 135C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.9 bar see DBAB024337 /M(P) DN15-DN400

≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 16.5 bar see DBAB024337 /S(P) DN15-DN400 (max. DN250)
- LBF, LFO 8 bar 80C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(P) DN15-DN400
After Booster & Heater
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 31.5 bar see DBAB024337 /S(P) DN15-DN400 (max. DN125)
- HFO (<700cSt), CRO 14 bar 135C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.7 bar see DBAB024337 /M(P) DN15-DN400

≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 30.1 bar see DBAB024337 /S(P) DN15-DN400 (max. DN125)
- LBF, LFO 14 bar 110°C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.1 bar see DBAB024337 /M(P) DN15-DN400

GAS SYSTEM
Low pressure (SG,DF)
- Before gas ramp 10 bar amb (50C) ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 14.3 bar see DBAB024337 /S(Z) DN15-DN400
- After gas ramp 10 bar amb (50C) ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 14.3 bar see DBAB024337 /S(Z) DN15-DN400
High pressure (GD)
- Before compression 50 bar 50C NA
- After compression 375 bar 70C PN400/#2500 Duplex 1.4462 NA

≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 16.8 bar see DBAB024337 /S(Q) DN15-DN400
LUBE OIL SYSTEM, 8 bar 95°C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.4 bar see DBAB024337 /M(Q) DN15-DN400

≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 12.5 bar see DBAB024337 /S(D) DN15-DN400
SLUDGE SYSTEM, 6 bar 90C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400

≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 12.5 bar see DBAB024337 /S(D) DN15-DN400
OILY WATER SYSTEM, 6 bar 90C
≥ -10°C Module piping Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400
COMPRESSED AIR SYSTEM
- Starting air system 33 bar 60C ≥ -10°C Site/Module PN40 Carbon steel P235GHTC1 EN10216-2 EN13480 47.2 bar see DBAB024337 /S(HP-T) DN15-DN300
≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 16.0 bar see DBAB024337 /S(T) DN15-DN400 (max. DN125)
- Working air system 8 bar amb (60C)
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(T) DN15-DN400

≥ 0°C Site piping PN16 Carbon steel P235TR1 EN10217-1 EN13480 13.0 bar see DBAB024337 /S(V) DN15-DN400
COOLING SYSTEM (External) 6 bar C
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.8 bar see DBAB024337 /M(V) DN15-DN400

WATER SUPPLY SYSTEM 10 bar amb (40°C) ≥ -10°C Site/Module PN16 Stainless steel 1.4307 EN10217-7 EN13480 14.7 bar see DBAB024337 /S(F) DN15-DN200

Projectwise, greater of: 13,8bar or

FIRE WATER SYSTEM (ABOVE GROUND LEVEL) amb (50°C) ≥ 0°C Site/Module PN16 Carbon steel S195T EN10255-M see DBAB024337 NA
max 12 bar max pres + 3,5 bar (NFPA)

DISTRICT HEATING 2-16 bar / 16 bar 110C(135°C) ≥ -10°C Site/Module - Carbon steel P235GHTC1 EN10216-2 EN13480 Projectwise see DBAB024337 Projectwise

INTAKE AIR SYSTEM 0 / 0.5 bar amb (75°C) ≥ -10°C Site/Module PN2,5 Carbon steel S235JR EN10025-2 EN13480 No see DBAB024337 /S(NG) DN400-DN1600

EXHAUST GAS SYSTEM

- Liquid fuel 0.2 bar 450C ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
- Gas 0.5bar*** 480C ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
EXHAUST GAS SYSTEM (with emission control equipment)
- OxyCat, SCR(SG,DF) 0.5 bar 480C ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
- ESP (Liquid fuel W by-pass) 0.2 bar 450C ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
- SCR (Liquid fuel, W/O by-pass) 0.2 bar**** 450C ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000

UREA SYSTEM (40% urea or 25% ammonia system) 9 bar 50°C ≥ -10°C Site/Module PN 16 Stainless steel 1.4307 EN10217-7 EN13480 13,2 bar see DBAB024337 NA

STEAM SYSTEM
- Low pressure 10 bar 184C ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 16.1 bar see DBAB024337 /S(R) DN15-DN400
- High pressure 20 bar 400C ≥ -10°C Site/Module PN40 Carbon steel P235GHTC1 EN10216-2 EN13480 Projectwise see DBAB024337 /S(HT-R) DN15-DN600

NOTES!
a) For details about system wise components and materials see DBAB024337
b) As base for material specification see also PED classifiaction guidelines (WDAAA325535, DBAC896354 and DBAB379310) and PED class specification template WDAAA325532
c) Material certificates: For PED class 1 or higher material certificate according to EN10204 3.1 or 3.2. (in case of 3.1, the manufacturer has to have a quality system certified according to EN 764-5 paragraph 4). For class SEP (article 3.3) test report 2.2 according to EN10204: 2004

d) Flanges of material P250GH requires PMA (DBAB976496). The PMA to be approved by Notified Body for PED class 3 piping.

e) P235TR1 material is only allowed to use for SEP piping and at temperatures between +0C...+150C

f) If Temperature is <-10C rules for prevention of brittle fracture in EN13480 Annex B to be followed for the material specifications. TO BE UPDATED TO PROJECT SPECIFIC VALUES

g) Generally in PDMS 12.1 pipesizes are available up to DN400. Note! Max DN-sizes in red for P235TR1 piping is the SEP limit for the specific system.

DocID: DBAD535614 -.19 Document Classification: Sheet name: Process design parameters (EN)
Status: Draft Internal Page: 1/6
See Wärtsilä Process design parameters (WDAAA105212) and system handbooks for latest info

Temperature [°C] Humidity [%]

Ambient design conditions
minimum maximum minimum maximum

Outside PowerHouse
Inside PowerHouse

Pipe material and Test Pipe calculations

Max allowable pressure Max allowable temperature Min allowable
Piping Nominal tehcnical delivery conditions standard Design Pressure(g) covering the PDMS Pipe size range (DN)
SYSTEM PS TS temperature EN13480-5 Note!
scope Pressure a), b), c), d), e), h) code specified spec available in PDMS f)
T [°C] e), g) ASME B.31.3 : 1.5*PS system values
Bar(g) PSI (g) °C °F Material Grade Standard
FUEL OIL SYSTEM
Before Booster & Heater
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(P)
- HFO, CRUDE 8 bar 116 psi 135C 275°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.9 bar see DBAB024337 /M(P) DN15-DN400

≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(P)
- LBF, LFO 8 bar 116 psi 80C 176°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(P) DN15-DN400
After Booster & Heater
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 21 bar /U(P)
- HFO (<700cSt), CRO 14 bar 203 psi 135C 275°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.7 bar see DBAB024337 /M(P) DN15-DN400

≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 21 bar /U(P)
- LBF, LFO 14 bar 203 psi 110°C 230°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 20.1 bar see DBAB024337 /M(P) DN15-DN400

GAS SYSTEM
Low pressure (SG,DF)
- Before gas ramp 10 bar 145 psi amb (50C) 122°F ≥ -29°C Site piping #150 Carbon steel gr.B ASTM A106 ASME B31.3 15 bar /U(Z)
- After gas ramp 10 bar 145 psi amb (50C) 122°F ≥ -10°C Site/Module PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 14.3 bar see DBAB024337 /S(Z) DN15-DN400
High pressure (GD)
- Before compression 50 bar 725 psi 50C 122°F NA
- After compression 375 bar 5440 psi 70C 158°F #2500 Duplex NA

≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(Q)
LUBE OIL SYSTEM, 8 bar 116 psi 95°C 203°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.4 bar see DBAB024337 /M(Q) DN15-DN400

≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 9 bar /U(D)
SLUDGE SYSTEM, 6 bar 87 psi 90C 194°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400

≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 9 bar /U(D)
OILY WATER SYSTEM, 6 bar 87 psi 90C 194°F
≥ -10°C Module piping Carbon steel P235GHTC1 EN10216-2 EN13480 8.6 bar see DBAB024337 /M(D) DN15-DN400
COMPRESSED AIR SYSTEM
≥ -29°C Site piping #300 Carbon steel gr.B ASTM A53 ASME B31.3 49.5 bar /U(T)
- Starting air system 33 bar 479 psi 60C 140°F
≥ -10°C Module PN40 Carbon steel P235GHTC1 EN10216-2 EN13480 47.2 bar see DBAB024337 /S(HP-T) DN15-DN300
≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 12 bar /U(T)
- Working air system 8 bar 116 psi amb (60C) 140°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 11.5 bar see DBAB024337 /M(T) DN15-DN400

≥ -29°C Site piping #150 Carbon steel gr.B ASTM A53 ASME B31.3 9 bar /U(V)
COOLING SYSTEM (External) 6 bar 87 psi C 230°F
≥ -10°C Module piping PN16 Carbon steel P235GHTC1 EN10216-2 EN13480 8.8 bar see DBAB024337 /M(V) DN15-DN400

WATER SUPPLY SYSTEM 10 bar 145 psi amb (40°C) 104°F Site piping #150 Stainless steel TP304L ASTM A312 ASME B31.3 15 bar /U(F)

Projectwise, greater of: 13,8bar or

FIRE WATER SYSTEM (ABOVE GROUND LEVEL) amb (50°C) 122°F ≥ -29°C Site piping #150 Carbon steel gr.B-W ASTM A53 NFPA /U(Galv) glavanized, threaded ≤2" and grooved >2"
max 12 bar 175 psi max pres + 3,5 bar (NFPA)

DISTRICT HEATING 2-16 bar / 16 bar (232 psi) 110C(135°C) 230°F(275°F) ≥ -10°C Site/Module - Carbon steel Projectwise Projectwise

INTAKE AIR SYSTEM 0 / 0.5 bar 7 psi amb (75°C) 167°F ≥ -10°C Site/Module PN2,5 Carbon steel S235JR EN10025-2 EN13480 No see DBAB024337 /S(NG) DN400-DN1600

EXHAUST GAS SYSTEM

- Liquid fuel 0.2 bar 3 psi 450C 842°F ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
- Gas 0.5bar*** 7 psi 480C 896°F ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
EXHAUST GAS SYSTEM (with emission control equipment)
- OxyCat, SCR(SG,DF) 0.5 bar 7 psi 480C 896°F ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
- ESP (Liquid fuel W by-pass) 0.2 bar 3 psi 450C 842°F ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000
- SCR (Liquid fuel, W/O by-pass) 0.2 bar**** 3 psi 450C 842°F ≥ -10°C Site/Module PN2,5 Carbon steel CorTen-A EN10025-5 EN13480 No see DBAB024337 /S(NH) DN400-DN2000

UREA SYSTEM (40% urea or 25% ammonia system) 9 bar 131 psi 50°C 122°F Site piping #150 Stainless steel TP304L ASTM A312 ASME B31.3 13.5 bar NA

STEAM SYSTEM
- Low pressure 10 bar 145 psi 184C 364°F ≥ -29°C Site piping #150 Carbon steel gr.B ASTM A106 ASME B31.3 15 bar /U(R)
- High pressure 20 bar 290 psi 400C 752°F ≥ -10°C Site/Module #300 Carbon steel gr.B ASTM A106 ASME B31.3 Projectwise NA

NOTES!
Modules with EN-piping
a) For details about system wise components and materials see DBAB024337
b) As base for material specification see also PED classifiaction guidelines (WDAAA325535, DBAC896354 and DBAB379310) and PED class specification template WDAAA325532
c) Material certificates: For PED class 1 or higher material certificate according to EN10204 3.1 or 3.2. (in case of 3.1, the manufacturer has to have a quality system certified according to EN 764-5 paragraph 4). For class SEP (article 3.3) test report 2.2 according to EN10204: 2004

d) Flanges of material P250GH requires PMA (DBAB976496). The PMA to be approved by Notified Body for PED class 3 piping.

e) If Temperature is <-10C rules for prevention of brittle fracture in EN13480 Annex B to be followed for the material specifications. According to ASME B31.3 minimum allowed temperature is -29°C. TO BE UPDATED TO PROJECT SPECIFIC VALUES

f) Generally in PDMS 12.1 pipesizes are available up to DN400.

Site piping with ASTM materials

g) ASTM A53 gr.B and A106 gr.B minimum temperature without impact tests are -20°F (-28.9°C) for thicknesses max 12.7mm. See ASME B31.3 323.2.2
h) Sizes ≤1"with tubes + compression fittings, pipe sizes 1 1/4"- 2" as socket welded and pipe sizes >2" as butt welded

DocID: DBAD535614 -.19 Document Classification: Sheet name: Process design parameters -ASME
Status: Draft Internal Page: 2/6
EN CATALOGUE

Spec name System Pipe material & standard

/S(P) Fuel oil Carbon steel P235TR1 EN10217-1
/M(P) Fuel oil (module) Carbon steel P235GHTC1 EN10216-2
/S(V) Water Carbon steel P235TR1 EN10217-1
/M(V) Water (module) Carbon steel P235GHTC1 EN10216-2
/S(F) Water supply, (fire water) Stainless steel 1.4307 EN10217-7
/S(T) Compressed Air Carbon steel P235TR1 EN10217-1
/M(T) Compressed Air (module) Carbon steel P235GHTC1 EN10216-2
/S(HP-T) Starting Air Carbon steel P235GHTC1 EN10216-2
/S(Q) Lube oil Carbon steel P235TR1 EN10217-1
/M(Q) Lube oil (module) Carbon steel P235GHTC1 EN10216-2
/S(D) Sludge, oily water Carbon steel P235TR1 EN10217-1
/M(D) Sludge, oily water (module) Carbon steel P235GHTC1 EN10216-2
/S(R) Steam Carbon steel P235GHTC1 EN10216-2
/S(HT-R) Steam Carbon steel P235GHTC1 EN10216-2
/S(Z) Fuel gas Carbon steel P235GHTC1 EN10216-2
/S(NG) Charge air Carbon steel S235JR EN10025-2
/S(NH) Exhaust gas Carbon steel CorTenA EN10025-5

/S(ZC)1.4307 Fuel gas Stainless steel 1.4307 EN10217-7

/S(ZC)1.4404 Fuel gas Stainless steel 1.4404 EN10217-7
/S(NS-xx) Non-standard

US CATALOGUE

Spec name System Pipe material & standard

/U(P) Fuel oil Carbon steel gr.B ASTM A53
/U(V) Water Carbon steel gr.B ASTM A53
/U(T) Compressed Air Carbon steel gr.B ASTM A53
/U(Q) Lube oil Carbon steel gr.B ASTM A53
/U(D) Sludge, oily water Carbon steel gr.B ASTM A53
/U(F) Water supply Stainless steel TP304L ASTM A312
/U(R) Steam Carbon steel gr.B ASTM A106
/U(Z) Fuel gas Carbon steel gr.B ASTM A106
/U(GALVN) Fire water Carbon steel gr.B ASTM A53

/U(LT_A333) ## Carbon steel gr.6 ASTM A333

DocID: DBAD535614 -.19 Document Classification: Sheet name: PDMS 12.1 spec names
Status: Draft Internal Page: 3/6
Welded type
Seamless type
Welded type
Seamless type
Welded type
Welded type
Seamless type
Seamless type
Welded type
Seamless type
Welded type
Seamless type
Seamless type
Seamless type
Seamless type
Welded type
Welded type

Welded type
Welded type

Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
Seamless type
galvanized, welded type

Seamless type Carbon steel pipe material for cold condition down to -45°C

DocID: DBAD535614 -.19 Document Classification: Sheet name: PDMS 12.1 spec names
Status: Draft Internal Page: 4/6
date Rev
13.8.15/Abj Module PDMS specs and pipe size range in spec added.
19.1.16/Abj GD parameters added,Cooling water spec name corrected, ASME specification added,
1.2.16/Abj format changed to xlsx, ## changed to NA

DocID: DBAD535614 -.19 Document Classification: Sheet name: Rev_History

Status: Draft Internal Page: 5/6
ecification added,

DocID: DBAD535614 -.19 Document Classification: Sheet name: Rev_History

Status: Draft Internal Page: 6/6