INTERACTIVE SCHEMATIC

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 KENR6122-10
July 2013

320D, 321D, 323D, 324D, 325D, 329D, 330D,

336D, 336D2 and 336D MHPU Excavator
Hydraulic System - Attachment
320D: 323D: 324D: 329D: 330D: 336D:
A6F1-UP RAC1-UP EJC1-UP XDB1-UP GGE1-UP J2F1-UP
A8F1-UP SDC1-UP MND1-UP BFC1-UP B6H1-UP LMG1-UP
A9F1-UP WGC1-UP T2D1-UP CZF1-UP THJ1-UP MYG1-UP
KGF1-UP CYD1-UP JJG1-UP JBF1-UP LRM1-UP KDJ1-UP
MCH1-UP SED1-UP BTK1-UP WDK1-UP ERN1-UP WRK1-UP
TDH1-UP YSD1-UP SYM1-UP EBM1-UP JLP1-UP PPN1-UP
FAL1-UP NDE1-UP JAT1-UP TPM1-UP MWP1-UP MYP1-UP
KLM1-UP WNE1-UP YFW1-UP RAS1-UP JWR1-UP
SPN1-UP ZMF1-UP 325D: SCY1-UP EDX1-UP DTS1-UP
WBN1-UP JLG1-UP GPB1-UP DTZ1-UP T2Y1-UP WET1-UP
GDP1-UP BYM1-UP PKE1-UP PGW1-UP
PCX1-UP PBM1-UP LAL1-UP
PHX1-UP NES1-UP MCL1-UP
DKW1-UP AZP1-UP
336D MHPU: 336D2:
321D: SBZ1-UP A3R1-UP
M3M1-UP WDC1-UP
TXA1-UP GBR1-UP
M3N1-UP YCF1-UP
PBD1-UP T2S1-UP XBH1-UP
NAS1-UP CYW1-UP TLY1-UP

Universal Quick Coupler

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Attachment: Universal Quick Coupler
Connector As - Quick Coupler 148-8321 1 E-2
Valve Gp - Check (Quick Coupler) 123-4750 2 B-2
Valve Gp - Shuttle (Quick Coupler) 123-2549 3 C-5
Valve Gp - Quick Coupler 254-3080 4 E-2
Valve Gp - Solenoid (Quick Coupler) 258-6749 5 E-2
Standard Machine
Accumulator Gp 164-6981 20 B-4
Block 187-6716 21 D-7
Cylinder Gp - Boom Note A 22 E-6
Cylinder Gp - Bucket Note A 23 E-7
Cylinder Gp - Stick Note A 24 E-7
Filter Gp - Case Drain 126-2075 25 A-6
Filter Gp - Pilot Hydraulic 188-2084 26 A-3
Filter Gp - Return Oil 188-4140 27 A-6
Manifold Gp - Control 215-5037 28 B-5
Motor Gp - Swing 158-8986 29 F-5
Motor Gp - Travel Left 215-9952 30 F-4
Motor Gp - Travel Right 215-9952 31 F-3
Pump GP - Main Hydraulic 272-6955 32 B-2
Sensor As - Left Pump Pressure 221-8859 33 B-3
Sensor As - Right Pump Pressure 221-8859 34 A-3
Switch As - LH Travel Pressure 167-3466 35 D-7
Switch As - Pilot Pressure 167-3466 36 B-7
Switch As - RH Travel Pressure 167-3466 37 D-6
Swivel Gp 234-4440 38 E-4
Tank Gp - Hydraulic Oil 245-5141 39 A-4
Valve Gp - Cooler Bypass 173-4672 40 B-7
Valve Gp - Heavy Lift Solenoid 121-6303 41 B-3
Valve Gp - LH Joystick 232-4100 42 C-7
Valve Gp - Load Control Boom Cylinder 255-5683 43 D-2
Valve Gp - Load Control Stick Cylinder 255-5680 44 D-5
Valve Gp - Main Control 259-7602 45 C-4
Valve Gp - Pilot Travel 158-8250 46 D-7
Valve Gp - Press Reducing Boom/Swing 232-4102 47 B-3
Valve Gp - Press Reducing Boom/Swing 232-4102 48 B-4
Valve Gp - RH Joystick 225-4813 49 C-6
Valve Gp - Shuttle 185-0462 50 C-7
Valve Gp - Swing Cushion 322-8716 51 E-5
Valve Gp - Travel LT Counterbalance 204-2819 52 E-4
Valve Gp - Travel RT Counterbalance 204-2819 53 E-3

NOTE A: Check the parts manual for the correct cylinder part number.
TAP LOCATION

Tap Schematic
Description
Number Location
EE Left Pump Delivery Pressure B-2
FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-3
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure B-2
KK Right Pump Power Shift Pressure A-2
LL Quick Coupler Unlock Pressure F-3
MM Quick Coupler Lock Pressure F-2
SOS Hydraulic Oil Sampling Port A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

(30) MOTOR GP (31) MOTOR GP

TRAVEL LEFT TRAVEL RIGHT
215-9952 215-9952
F (29) MOTOR GP
F
PG
SWING
DR
158-8986

MU UNLOCK LOCK
Pp3 Pp3
B A
(24) STICK (23) BUCKET
CYLINDER CYLINDER (22) BOOM b a
CYLINDER LL MM
(4) VALVE GP
B1 DR A1 (52) VALVE GP T T QUICK COUPLER
TRAVEL LT
254-3080
COUNTERBALANCE
FINE 204-2819
SWING (5) VALVE GP
A
SOLENOID
(QUICK COUPLER)
AL3 BL3 dr2
258-6749
AR3 BR3 AR4 BR4
dr
E E
P
P T dr1 Pp
A B B A
(46) VALVE GP A B (51) VALVE GP
PILOT TRAVEL BL2 AL2 SWING (53) VALVE GP (1) CONNECTOR AS. (QC)
TP TT 158-8250 CUSHION TRAVEL RT 148-8321
322-8716 COUNTERBALANCE
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1
204-2819
(38) SWIVEL GP
234-4440
µ µ µ µ

BACK FWD FWD BACK (44) VALVE GP

T5
(43) VALVE GP
T1 T2 T4 T6 T3 LOAD CONT. STICK CYLINDER LOAD CONTROL
aL1 bL1 bR1 aR1 255-5680 aL2 (45) VALVE GP BOOM CYLINDER
MAIN CONTROL AR1 aR4 AR4
255-5683
AL2 AL1 aL1 259-7602 aR3
AL3 BR1
D (37) SWITCH AS. BL3 BL1 aR1 BR3 AR3 BR4 D
BL2 Di4 Pi4 aR2 BR2 AR2 BR5 AR5 aR5 R3
(35) SWITCH AS. RH TRAVEL PRESSURE T AL4 SP3 SPi aL3 Pi1 BP3 BDr BPi
LH TRAVEL 167-3466 aL4 (UP) SDr (IN) (L) (REV) (REV) (CLOSE) (DOWN) BP2
PRESSURE
167-3466

(21) BLOCK
187-6716

(42) VALVE GP (49) VALVE GP

LH JOYSTICK RH JOYSTICK
232-4100 225-4813
JLP JLT JRP JRT
STICK SWING BUCKET BOOM

µ µ µ µ µ µ µ µ

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

C C

TRAVEL(R)

BOOM(1)

STICK(2)
BUCKET
(50) VALVE GP

ATCH
TRAVEL(L)
SHUTTLE (33) SENSOR AS
BOOM(2)

STICK(1)

SWING
185-0462 LEFT PUMP
A1 A2 A3 A4 A5 A6 A7 A8
PRESSURE
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT) 221-8859
HL Pi3 Di3 PL PR HR
Di2 Pi2 DST Pi5 bR2 Di1 bR5
bL1 bR1 bR3 bR4
bL3 bL2
bL4

B1 B2 B3 B4 B5 B6 B7 B8

EE (2) VALVE GP
aR4 bR3 bR4 bL2 bL4 aL2 CHECK (QC)
G2 M2 123-4750
(36) SWITCH AS. A
PILOT PRESSURE RR (32) PUMP GP
P2 Pi1 P-IN PSA2 DR1 PSA1 VALVE GP Pn2 MAIN HYDRAULIC
167-3466
PRESS REDUCING U
FR
Ps2 HH 272-6955
T-OUT2 (BOOM UP PRIORITY) B1 A1 B2 A2 T P A2 PsM2 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
DR2 G2
(TRAVEL)

aR3 PILOT PUMP OUTPUT

B B
(SWING)

(3) VALVE GP
C (41) VALVE GP LEFT MAIN PUMP OUTPUT
SHUTTLE (QC)
NO.1

NO.2

TRAVEL SPEED CONTROL CIRCUIT

HEAVY LIFT
(LOCK)

123-2549 bL3 S3 SUPPLY LINE

JJ
NO.3

B G B1 A1 B2 A2 SOLENOID Dr2
DRAIN / RETURN LINE
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT

T
121-6303 S1
ATTACHMENT CONTROL CIRCUIT
A Dr1 HEAVY LIFT CONTROL CIRCUIT
P1 P2 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
D E F LEFT TRAVEL MOTOR CONTROL CIRCUIT
P1 SWING MOTOR CONTROL CIRCUIT
G3 BOOM CYLINDER CONTROL CIRCUIT

(40) VALVE GP T BUCKET CYLINDER CONTROL CIRCUIT

(47) VALVE GP PsM1
STICK CYLINDER CONTROL CIRCUIT
COOLER BYPASS P1 P2 PRESS REDUCING Ps1 SWING BRAKE CONTROL CIRCUIT
DR3 DR4 Pi2 DR5 T-OUT1 DR6
173-4672 BOOM/SWING
PRIORITY A1
KK LINE PATTERNS
OUT IN
232-4102 Pressure Line
A3
Pn1 Pilot / Load Sensing Pressure
T
(28) MANIFOLD GP (20) ACCUMULATOR GP Drain / Return Lines
(48) VALVE GP PG PC (26) FILTER GP Pi
CONTROL 164-6981 PRESS REDUCING PILOT HYDRAULIC Component Group

(27) FILTER GP 215-5037 BOOM/SWING 188-2084 G1 M1 Attachment

RETURN OIL PRIORITY GG SOS Pm
188-4140 232-4102 FF Air Line

CALLOUTS
A (25) FILTER GP YY Taps (Pressure, Sampling, Sensor - by letter) A
CASE DRAIN Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name

138-1234
126-2075
Component Locations Table
Part Number

(39) TANK GP (34) SENSOR ASSEMBLY THIS SCHEMATIC IS FOR THE 320D, 321D, 323D, 324D,
HYDRAULIC OIL RIGHT PUMP PRESSURE 325D, 329D, 330D, 336D, 336D2 AND 336D MHPU EXCAVATOR
245-5141 221-8859 ATTACHMENT: UNIVERSAL QUICK COUPLER
MEDIA NUMBER: KENR6122-10
PART NUMBER: 262-3421, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

44 43 30 52 40 38 49 42 21 36 50 35 46 37

45 22

3 24

28

20

47

41

48 23

32 22

2 33 34 53 31 27 26 25 39 51 29 5 1 4

28 48 40 41 44 45 43 3 47 20 4 5 1 49 42

32 24

33

34

26

25

27

30

52 31 53 39 51 29 38 36 50 21 37 46 35 22 23
CONTROL MANIFOLD

LOCK
SOLENOID

SWING
SOLENOID
TRAVEL
SPEED
SOLENOID

28
45
ST
IC
K(
2)
BO
OM
(1
)
BU
CK
ET
MAIN CONTROL VALVE

AT
TA
CH
ME
NT
TR
AV
EL
(R
)

ST
R
TR
AV
TR EL
AV
EL
(L
SW )
IN
G
ST
IC
K(
1)
BO
OM
(2
)
MAIN PUMP AND FILTER CIRCUITS
VIEW ALL CALLOUTS

25 27

KK 32 JJ EE

HYD.
TANK

34 FF HH 33 SOS 26 GG
QUICK COUPLER CIRCUIT
VIEW ALL CALLOUTS

3
LL

MM

32
FWD

2 EE 45 38

LL

MM

32 2 28 3 4 5