HRSG - Primer

HEAT RECOVERY STEAM GENERATORS
PRIMER
An Introductory Specification
Ric Middleton, PE
CONSULTING SERVICES
Houston, TX USA 77375
832-334-6617 Phone
Copyright  2009 RIC MIDDLETON, PE
Document Title: HRSG Primer and Design Overview Page No.: 1

Rev. Date: 1/14/2009
Table of Contents
Section Page
1. Codes & Standards. . . . . . . 3
2. Scope of Suppy & Terminal Points. . . . . 5
3. Owner Supplied Items . . . . . . 14
4. Field Work Required . . . . . . 17
5. System Descriptions . . . . . . 20
6. Shop Assembly / Modular Construction. . . . . 33
7. Testing and Inspection . . . . . . 36
8. Heat Recovery Steam Generator Trim Lists . . . 38
9. Thermal Guarantees and Performance . . . . 54
10. Boiler Water Limits . . . . . . 72
11. Appendix . . . . . . . . 75
Table 1.3 Performance (Gas Turbine Load Cases)

2A.5.1 Natural Gas Chromatograph Analysis
Conventional and Combined Cycle Flow Diagrams
Module Harp Construction
Single Pressure Level and Deaerator
Typical SCR P&ID
HRSG Drawings
Typical HRSG Thermal/Hydraulic Design Output
Typical Referenced Specifications

Rev. Date: 1/14/2009
Codes and Standards

Rev. Date: 1/14/2009
1.0 Codes and Standards
The Heat Recovery Steam Generator will be designed, manufactured, and tested in accordance
with the latest applicable addendum of the following codes and standards:
 ASME Boiler and Pressure Vessel Code, Section I, VIII, IX, "Power Boilers"
 American National Standards Institute (ANSI)
 American Society for Testing and Materials (ASTM)
 Environmental Protection Agency (EPA)
 Institute of Electrical and Electronic Engineers (IEEE)
 American Iron and Steel Institute, AISI
 National Electrical Manufacturers Association (NEMA)
 National Fire Protection Association (NFPA)
 Occupational Safety & Health Act (OSHA)
 Scientific Apparatus Manufacturers Association (SAMA)
 Instrument Society of America (ISA)
 Boiler Water Requirements and Associated Steam Purity for Commercial Boilers, American
Boiler Manufacturers Association (ABMA)
 HRSG Performance Testing (ANSI/ASME PTC 4.4)
 Steel Structures Painting Council (SSPC)
 National Electric Code (NEC)
 American Welding Society (AWS)
 American Institute of Steel Construction (AISC)
 Uniform Building Code (UBC)

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Scope of Suppy & Terminal Points

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2.0 Scope of Supply and Terminal Points
The vendor shall furnish two (2) natural circulation, modular, finned water tube, heat recovery
steam generators (HRSGs). The heat recovery steam generators shall consist of the following
scope of supply:
HRSG Scope of Supply By HRSG By NOT

Vendor Others INCL.
Item Description
I HRSG PROPER
1. Expansion Joint at HRSG Inlet X
2. Inlet Duct X
3. Inlet Silencer X
4. HP Superheaters X
5. HP Attemperator X
6. Reheater X
7. Reheater Attemperator X
8. HP Evaporator X
9. HP Economizers X
10. IP Superheater X
11. IP Evaporator X
12. IP Economizer X
13. LP Superheater X
14. LP Evaporator X
15. LP Economizer X
16. LP Integral Deaerator X
17. HP Steam Drum, Internals, & Support Structure X
18. HP Steam Drum Enclosure X
19. HP Drum Corrosion Allowance (1/8”) X
20. IP Steam Drum, Internals, & Support Structure X
21. IP Steam Drum Enclosure X
22. IP Drum Corrosion Allowance (1/8”) X
23. LP Steam Drum, Internals, & Support Structure X
24. LP Steam Drum Enclosure X
25. LP Drum Corrosion Allowance (1/8”) X
26. LP Economizer Bypass Valve & Bypass Piping X
For Operation With CT Fired On Distillate Fuel.
27. Interconnecting Piping Between HRSG Tube X
Bundles
28. Trim and Trim Piping (Valves, PRV’s, Level X
Gauges etc.)

Rev. Date: 1/14/2009
Vendor Others INCL.
29. Controls (DCS) X
30. Instrument Wiring To Junction Boxes and Tubing X
31. Pressure Safety Relief Valves & Drains X
32. PSV Silencers & Support Structure X
33. PSV Drip Pan Elbows & Vent Stacks X
34. Start-up Vent Valves & Drains X
35. Start-up Vent Valve Silencers Support Structure X
36. Sootblowers/Waterwash System Inc. Controls X
37. Wallboxes & Bearings for Sootblowers, If Req’d X
38. Access lanes for Sootblowers X
39. Field Insulation - Ductwork/Casing and Joints X
40. Steam Drum Insulation and Lagging X
41. Deaerator Insulation and Lagging X
42. Piping Insulation and Lagging X
43. Platforms, Ladders, and Stairs Per G/A Drawings X
44. Outlet Expansion Joint, - HRSG to Stack X
II. EXHAUST BYPASS SYSTEM X
III. DUCT BURNER SYSTEM

1. Duct Burner - Natural Gas X
2. Local Control Panel X
3. Fuel Control Skid X
4. Burner Management System X
5. Fuel Pressure Reducing Station X
6. Fuel Delivery System (to skid) X
7. Piping From Fuel Control Skid to Burner X
8. Burner Outlet Duct and Insulation System X
9. TA Supervision (5 days) X
IV. BLOWDOWN AND ASSOC. EQUIPMENT

1. Blowdown Tank X
2. Insulation and Lagging for BD Tank X
3. BD Tank Trim and Trim Piping X
4. Piping between HRSG and Tank X
5. Piping between Tanks and Sewer X
6. Tank Personnel Protection X
7. Piping Insulation and Lagging X
8. Cascading Blowdown System (Flash Tank) X
(Including Valves, Piping, …, etc.)

Rev. Date: 1/14/2009
Vendor Others INCL.
V. BOILER FEED SYSTEM

1. Feedwater and Condensate Pumps X
2. Piping from FW Pump Outlets to Economizer X
Inlets
3. Piping from LP Storage Drum to HP & IP FW X
Pumps
4. Feedwater Regulating Valves X
VI. CO CATALYST SYSTEM

1. CO Spool Duct (Replaced with Future CO Duct) X
VII. SCR CATALYST SYSTEM (NOx)

1. Inlet and Outlet Transition Ducts As Required X
2. Catalyst Housing X
3. Internal Structure for Catalyst X
4. Catalyst X
5. Dilution Air Fans (DAF) X
6. Monorail and Hoist for Handling Catalyst X
7. Ammonia (NH3) Injection Grid (AIG) X
8. Hot Gas Recirculation Flue Gas Piping (if Req’d) X
9. Electrical Heater (If Required) X
10. Anhydrous Ammonia Flow Control Skid X
11. Vaporizers for Anhydrous Ammonia System X
12. Ammonia Storage Tank and Delivery System X
13. Control Logic Diagrams X
14. Local Control Panel X
15. NOx/N03 Analyzers X
16. Piping between AIG & Ammonia Control Skid X
17. Ammonia Area Monitors X
18. SCR Dummy (Spool) Duct X
19. Piping Insulation X
20. TA Supervision (5 days) X
VIII OUTLET STACK & TRANSITION DUCT

1. Outlet Stack and Transition With Sampling X
Ports/Platforms
2. Personnel Protection Around Stack (Expanded X
Metal Barriers)
3. Outlet Stack EPA Connections X

Rev. Date: 1/14/2009
Vendor Others INCL.
4. Outlet Stack FAA Lighting (If Required) X
5. Outlet Stack Silencer X
6. Outlet Stack Closure Damper With Access X
Provisions
IX FRESH AIR FIRING SYSTEM X
X MISCELLANEOUS
1. CEM System X
2. Steam Sample Coolers X
3. Freeze Protection (Provisions Only) X
4. Flow Model Test (Seller to Determine) X
5. Start-up Spare Parts X
6. Suggested Spare Parts (2 years) - (List Only) X
7. Training (3 Days In classroom) - 10 Manuals X
8. Erection Technical Assistance X
9. Start-Up Technical Assistance X
10. Performance Testing X
11. External Piping (Outside of Section 1 Code X
Requirements From SH Outlets to 50Ft Elevation,
Insulation By Others)
12. Instruction/Operation Manuals - 10 Manuals X
13. Freight (FOB Jobsite -Nearest Rail Siding) X
14. Inlet Expansion Joint Acoustical Enclosure X
15. Grit Blasting of Drum Internal Surfaces X
16. HRSG Chemical Cleaning X
17. Special Tools (if required) X
18. Freight From Port of Import to Site, If Applicable X
19. Stainless Steel Drain Pans Below Modules X
Downstream of SCR System

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HRSG Terminal Points
Ductwork
Outlet flange of the GT outlet expansion joint. (Expansion joint usually in HRSG Scope)
Outlet of the HRSG stack.
Test connections with pipe caps in the inlet duct, HRSG casing and outlet stack.
Flanged connections for the HRSG emissions monitoring ports in the ductwork and stack.
LP Water and Steam Large Bore Piping Interfaces
Inlet connection of the water preheater inlet piping. Connection shall terminate
approximately 10 feet above grade located on the same side as the condensate pump.
Outlet connection of the LP superheater piping. Connection shall terminate at a 50 foot

elevation as shown on the General Arrangement Drawings.
Inlet steam connection from the LP kettle boiler (Supplied by Others). Connection shall
terminate 10 feet below the LP steam drum.
Boiler Feed Pump
Outlet connection to the HP & IP pump suction piping. Connection shall terminate
approximately 10 feet below the LP storage drum located on the same side as the
boiler feedwater pump.
RH Steam Large Bore Piping Interfaces
Inlet connection of the cold reheat piping. Connection shall terminate at a 50 foot elevation
as shown on the General Arrangement Drawings.
Outlet connection of the hot reheat piping. Connection shall terminate at a 50 foot elevation
as shown on the General Arrangement Drawings.
HP Water and Steam Large Bore Piping Interfaces
Inlet connection of the HP economizer inlet piping. Connection shall terminate

approximately 20 feet above grade located on the same side as the HP boiler feedwater
pump.

Rev. Date: 1/14/2009
Outlet connection of the HP superheater piping. Connection shall terminate at a 50 foot
elevation as shown on the General Arrangement Drawings.
IP Water and Steam Large Bore Piping Interfaces
Inlet connection of the IP economizer inlet piping. Connection shall terminate

approximately 20 feet above grade located on the same side as the IP boiler feedwater pump.
Outlet connection of the IP superheater piping. Connection shall terminate atop the unit at
the cold reheat interface.
Safety Valve Vent Stacks/Silencers
Outlet connection of all drum and main steam safety valve/vent stack silencers. Connections
shall terminate 8 feet above the platform elevation.
Vent Valves
Outlet connection of second valve for all vents. All vent lines shall be double valved with
the first valve close connected to the source and with the second valve terminating 8 feet
above the platform elevation. Individual economizer module vents may be vented through
the drums.
Drain Valves-Drum Mounted Instrumentation
Outlet connection of second valve for all drains. All drum mounted instrumentation drain
valves shall be close coupled at the drum. The drain piping from all drum mounted
instrumentation shall then be routed to a common drain (open funnel) pipe (approx. 4 to 6"
dia) which shall terminate 5 feet above grade.
Drain Valves-HRSG
Outlet connection of second valve for all drains. All drain lines shall be double valved with
the first valve close connected to the source and the second valve terminating approx. 5 feet
above grade located on a common side of the HRSG unless otherwise noted.
HP/RH Attemperator
Inlet connection of automatic block valve for HP superheater and reheater attemperators.
Connections shall terminate close connected to the source.

Rev. Date: 1/14/2009
Steam/Water Sampling
Outlet connection of second valve for the steam and water sampling isolation valves. All
sampling connections shall be double valved and terminate close connected to the source.
Continuous Blowdown
Outlet connection of second valve for continuous blowdown valves. Connection shall
terminate at the bottom of the HRSG near grade.
Intermittent Blowdown
Outlet connection of second valve for all intermittent blowdown valves. Intermittent
blowdown lines shall be double valved with both valves close connected and terminating
approximately 3 feet above grade terminating outside the HRSG casing.
Chemical feed
Inlet connection of all chemical feed check valves. All chemical feed connections shall be
double valved and terminate close connected to the steam drums.
Nitrogen Blanketing
Inlet connection of all nitrogen feed check valves. All nitrogen feed connections shall be
double valved and terminate close connected to the steam drums.
Instruments Test Connections
Outlet connection of all instrumentation test connection isolation valves. Test connections
shall be close connected to the source
Instrument Connections
 All boiler instrumentation shall terminate junction boxes.

 All instrument air connections shall terminate at each individual user.
 All motors provided shall terminate at motor terminals.

Rev. Date: 1/14/2009
Duct Burner
 Inlet flange for the main gas and pilot gas headers located on the burner frame. Connection
shall be located approximately 5 feet above grade.
 Inlet flange for the scanner cooling air header on the burner. Connection shall be located
approximately 5 feet above grade.
 Inlet and outlet flanges for the main gas on the burner skid.
 Outlet flanges for the pilot gas located on the burner skid.
 Inlet flange for instrument air located on the burner skid.
 Outlet flange for the scanner cooling fans on the burner skid or scanner cooling blower skid.
 Terminal strips in burner management panel and pipe rack junction box.
SCR System
 Inlet flanges for ammonia on the flow control skid.
 Inlet flange for instrument and service air on the flow control skid.
 Terminal strip in junction box located on flow control skid.

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Owner Supplied Items

Rev. Date: 1/14/2009
3.0 Owner Supplied Items ( Owner Erection )
1. Foundation design and installation as required for installation of the HRSG system
(including ducts and stack) including grout, anchor bolts, and nuts.
2. All utilities required during the installation and commissioning of the boiler.
3. Installation labor and supervision for the complete erection of the boiler system.
4. Hydrostatic test of the boiler after erection.
5. Chemical cleaning of the boiler after erection.
6. All necessary controls, field instruments, hardware, piping,…,etc., required to complete

the system and not supplied with the boiler.
7. All electrical wiring, conduit, cable trays, etc., required to tie in the system. All wiring
shall be to the instruments.
8. All piping required for completion of installation outside of the scope of the boiler.
9. All motor starters and disconnects for all motors including power wiring to motors.
(Excepting starters for dilution air fan motors which are included per the specifications)
10. All external insulation with weather proof covering for external piping, steam drum,
deaerator, and personnel protection up to HRSG Vendor terminal points.
11. Final field painting.
12. HRSG feedwater pumps, condensate pumps, and piping.
13. Chemical pumps and piping.
14. Complete Turbine bypass systems.
15. Blowdown tanks, if required.
16. Kettle Boilers ( Rotor Air Coolers ) and all associated piping from LP steam Drum to
Kettle Boilers.
17. Emissions monitoring equipment (if required).
18. Piping to connect the duct burner flow control skid to the HRSG.

Rev. Date: 1/14/2009
19. Ammonia storage tanks, pumps, pumping skid, and piping to flow control skid.
20. Piping to connect the ammonia flow control skid to the HRSG.
21. Off-loading of equipment from truck and site deliveries.
22. All piping not included with the HRSG.
23. Addition of fans (if required) to provide the minimum flow requirements of NFPA prior
to combustion turbine ignition.
24. Feedwater regulating valves and bypass valves.

Rev. Date: 1/14/2009
Field Work Required

Rev. Date: 1/14/2009
4.0 Field Work Required
 Installation of grouting for base plates furnished by HRSG Vendor for boiler sections and
duct. Foundation, anchor bolts, grout, and nuts are by others.
 Installation of main support steel columns, main beams, and heating surface top support
members.
 Installation of HRSG casing.
 Installation of duct burner and associated equipment.
 Installation of the CO and SCR housings and internals and duct external equipment.
 Installation of CO and SCR Catalyst.
 Installation of module harps and crossover piping between module headers.
 Installation of additional collector headers and interconnecting piping, if required.
 Installation of the steam drums and deaerator.
 Installation of miscellaneous vents and drains.
 Installation of boiler trim piping, valves, fittings, and instrumentation.
 Installation of outlet duct and stack.
 Installation of inlet expansion joint and round to square duct transition piece. The expansion
joint and duct transition piece is not in HRSG Vendor’s scope.
 Installation of HRSG inlet duct.
 Insulating of hot surfaces for thermal barrier and personnel protection including external
piping, steam drums, deaerator, EPA stack test port, etc.
 Field finish painting of structural components, boiler casing, ducts, stack, and all other
unfinished components.
 Installation of all inter-connecting piping not included with the HRSG.
 Installation of platforms, ladders, and stairways.

Rev. Date: 1/14/2009
 Electrical/Air tie-ins as required for controls, motors, operators, etc., to complete the system.
 Hydro test pressure parts.
* Module harp is shop assembled heating surface module comprising two headers with 1-3 rows
of tubes welded to the headers and shop hydrotested prior to shipment to the jobsite.

Rev. Date: 1/14/2009
System Descriptions

Rev. Date: 1/14/2009
5.0 System Descriptions
Duct Burner
The HRSG Vendor proposes to furnish the following described duct burner system as
manufactured by either Coen, Forney, or equal.
Natural Gas Fired Duct Burner Assembly
The burner will consist of horizontal elements designed for a maximum heat release of 187
MMBtu/hr. (LHV). The elements will be housed in a rigid steel frame shop installed with
ceramic fiber and lined with stainless steel.
The burner frame assembly will include the following components:
 Main gas piping header pre-assembled on burner frame terminating with one inlet flange
 Pilot gas piping header pre-assembled on burner frame terminating with one inlet flange
 Scanner cooling air distribution headers pre-assembled on burner frame terminating with one
inlet flange
 Interruptible spark ignited gas pilots.
 Pilot ignition transformers
 Two ( 2) self checking Flame scanners per burner element.
Piping Rack Assembly
The rack assembly will consist of the following components mounted to a rigid steel frame with
all electrical devices pre-wired to a NEMA 4 electrical enclosure:
 Pilot piping train with an inlet strainer, pressure regulator, two (2) safety shut-off valves,
vent valves, and gas plug cock.
 Main fuel piping train with a one (1) flow control valve, one (1) gas plug cock, two (2)
Pneumatic safety shut-off valves and one (1) pneumatically actuated safety valve.
 One (1) set of pressure gauges for main gas supply pressure, main gas header pressure, pilot
gas pressure, scanner cooling air pressure and instrument air pressure.
Flame Safety System
The flame safety system is designed for automatic-manual supervisory startup from the NEMA 4
control panel. The system includes all components as recommended by NFPA 8501. The flame
safety control enclosure will have the necessary indicating lights, switches, pushbuttons, meters,

Rev. Date: 1/14/2009
and annunciators mounted on the front panel. Safety interlocks will be included to insure the
proper operation of the system.
Scanner Cooling Air Blowers
Two (2) scanner cooling air blowers will be furnished complete with drive motors, air filters, air
check valves, and flex connectors. The blowers and their accessories will be mounted on a
common skid and piped to a common outlet. Motor starters are not included.
Burner Outlet Duct
The Company will design and furnish the outlet duct generally as shown on the proposal
drawing. The duct will be fabricated from 1/4" A-36 carbon steel plate and reinforced with
structural steel members seal welded to casing thus providing an all-welded construction,
designed for 20" w.g. internal pressure. The duct will have an 18" x 24" access door, test
connections as required.
The duct shall be provided with shop installed internal insulation covered by a stainless steel
liner. The ductwork shall be shipped in "donuts", "C-sections" or "flat panels" based on final
shipping clearances for unescorted truck shipments.
Observation Ports
The burner outlet duct will be furnished with observation ports downstream of the burner. The
ports will be located on two sides of the duct and will be provided with platforms and stairs for
accessing observation ports and burner scanners.
Inlet Ducts
The HRSG Vendor will design and furnish the gas inlet duct generally as shown on the proposal
drawing. The duct will be fabricated from 1/4" A-36 carbon steel plate and reinforced with
structural steel members seal welded to casing thus providing an all-welded construction,
designed for 20" w.g. internal pressure. The duct will have an 18"x24" access door, test
connections as required, and drain connections.
The inlet duct shall be provided with shop installed internal insulation covered by a stainless
steel liner. The ductwork shall be shipped in "donuts" or "C-sections" or "flat panels" based on
final shipping clearances for unescorted truck shipments.
The inlet duct will be furnished without a Turbine Exhaust duct Expansion joint which will be
provided by the Gas Turbine supplier. The HRSG Vendor will provide an inlet flange on the
HRSG inlet duct with inside flange dimensions to match CTG outlet flange dimensions.

Rev. Date: 1/14/2009
Superheater Design and Construction
Superheaters will be constructed of modules consisting of finned tubes welded to top and bottom
headers, one or two rows per module, designed for single pass flow on the gas side and multipass
flow on the tube side. Interconnection of modules will be by multiple 180 bent tubes of similar
material as header.
Sets of modules will be placed side-by-side in order to minimize draft loss. Steam shall be fed to
each set for parallel flow and will be manifolded at the outlet.
The superheater modules shall be equipped with low point drains for a "fully drainable" design.
The superheater outlet shall be equipped with a vent for start-up.
The inlet and outlet piping shall be selected based on steam design pressure and design
temperature. The outlet shall be terminated with a single, butt-weld connection.
Reheater Design and Construction
The reheater will be constructed of modules consisting of finned tubes welded to top and bottom
headers, two rows per module, designed for single pass flow on the gas side and single pass flow
on the tube side. Interconnection of modules will be by multiple 180 bent tubes of similar
material as header.
The reheater modules shall be equipped with low point drains for a "fully drainable" design. The
reheater outlet shall be equipped with a vent for start-up.
The inlet and outlet piping shall be selected based on steam design pressure and design
temperature. The outlet shall be terminated with a single, butt-weld connection.
Attemperators
Spray attemperators shall be utilized to control the final steam temperature as required. For this
application, interstage spray attemperators shall be used for the high pressure superheater and
reheater. The attemperator shall consist of a spray nozzle with a separate control valve as
described in the HRSG Trim & Instrument list.
The attemperation piping shall be furnished and will be designed with an internal sleeve
downstream of the spray nozzle to protect against thermal shock.
Evaporators
The evaporators will be constructed of modules consisting of finned tubes welded into top and
bottom headers, two or three rows per module harp. The drum water is fed to the bottom header
through the downcomer, lower feeder header, and feeder tubes. The steam/water mixture

Rev. Date: 1/14/2009
produced in each module is piped to the steam drum by the riser tubes. The downcomer, feeder
header, feeder tubes, and riser tubes are all designed to ensure proper circulation in each module.
Steam Drums
The steam drum will be of fusion welded construction, made from 70,000 lbs/sq. in. tensile
strength, ASME Specification No. SA-516, Gr. 70 or SA-299. Drum heads will be
hemispherical or elliptical. Each head will have a forged steel hinged manway with bolts,
arches, and two (2) sets of gaskets (one spare).
The HP, IP, and LP drums are furnished with stub tube connections for riser tubes & superheater
feeder tube connections. Riser tubes for the LP system will be fabricated from SA-213 T-11 or
T-22 material. The HRSG Vendor shall provide a system of shop installed steam purification
equipment. Drum internals for superheated steam will consist of removable baffles, centrifugal
separators and final scrubbers. All internals will be constructed of carbon steel. For pressure
levels which supply saturated steam to a deaerator or other process, the drum internals will
consist of baffles and a dry box.
Deaerator
The HRSG Vendor shall supply an integral deaerator to be mounted atop the LP steam drum.
The deaerator shall be designed by Sterling, Crane Cochrane, Kansas City Heater, or customer
approved equal. The deaerator shall be designed to reduce the oxygen content of the feedwater
to .005 ml/l by volume. Deaerator tray supports, baffles, impingement plates, and tray enclosure
will be fabricated from 304L stainless steel materials. The spray nozzles shall be made from 316
stainless steel. The deaerator trays will be 430 stainless steel. the outer shell will be SA-516 Gr.
70 material. All internals will be factory installed.
Economizers
The economizers will be constructed of modules, consisting of finned tubes welded to top and
bottom headers, two or three rows per module, designed for single pass flow on the gas side and
multipass flow on the tube side. For the proposed double wide HRSG, sets of modules will be
arranged side-by-side to provide greater gas side flow area and minimize draft loss.
The economizer modules shall be equipped with high point, 3/4" vents, and low point, 1" drains
for a "fully drainable" design. The modules shall be interconnecting with multiple 180 bent
tubes of similar material as tubes. The inlet to the economizers shall terminate with a single butt-
weld connection.
Interconnecting Piping

Rev. Date: 1/14/2009
All piping required to interconnect the HRSG sections shall be supplied. All piping shall be
provided with required supports. All included small bore pipe 2" and smaller shall be provided
in random lengths for field installation.
Outlet Stack
The HRSG Vendor will furnish an integral 19’-0” inside diameter outlet stack terminating
approximately 126 ft. from grade. The stack will be fabricated from 1/4" min. thick A-36 carbon
steel plate with exterior steel seal welded to the last HRSG module boxes. The stack will be
equipped with an 18"x24" access door, the required EPA test connections, access platforms and
ladders, expanded metal personnel protection at grade and at observation deck, and surface
preparation and prime painting as specified.
HRSG Casing
The HRSG casing shall be constructed of 1/4", A-36 carbon steel casing externally reinforced
with structural steel. All structural steel shall be seal welded to the casing to prevent corrosion
behind the structurals. The casing shall be designed for an internal pressure +20" w.c. The
casing shall be internally lined with blanket insulation covered by a stainless steel liner. In areas
not directly in the gas path (top and bottom casing), expanded metal or equal shall be utilized.
Access Lanes and Doors
The HRSG Vendor shall furnish a suitable number of access lanes between appropriate tube
banks of the boiler, superheater, and economizer sections. Each lane shall be equipped with an
18"x24" cast iron access manway. Access lanes downstream of the SCR system shall be
furnished with an access clearance dimension of 30" minimum.
Access doors are provided on both sides of the units in the area of the heat transfer surfaces.
Access doors are provided on only one side of the unit in the inlet duct, stack and spool pieces.
Platforms, Ladders, and Stairways
The HRSG Vendor will design and furnish a system of galvanized platforms, grating, ladders,
and stairway generally as shown on the proposal drawing for access to the boilers and steam
drums. The platforms will be of the open grid type with pipe handrails. The ladders will be
equipped with safety cages. All platforms, ladders, and stairways shall comply with OSHA
Regulations. Weld clips for platforms shall be field installed to ensure proper fit-up.
Painting (Shop Coat)
The HRSG Vendor shall sandblast (SSPC-SP6) and paint all ductwork / module boxes with one
coat of Valspar Uni-Pak Inorganic Zinc Primer. Major field weld joints shall be masked off and

Rev. Date: 1/14/2009
provided unpainted. Masking shall be removed prior to welding. Small areas, i.e., for weld
clips, shall be painted. Paint shall be removed by installer prior to welding.
A detailed list of the equipment with sandblast requirements and coating is as follows:
Equipment Sandblast Coating

HRSG Inlet Duct SSPC-SP-6 1 Coat of Primer
HRSG Module Boxes SSPC-SP-6 1 Coat of Primer
HRSG Steam Drums SSPC-SP-6 1 Coat of Carboline Rustbond
HB or equal
HRSG Platform Grating SSPC-SP-6 Galvanized
Stairs & Ladders
HRSG Platforms Handrails SSPC-SP-6 Galvanized
HRSG Platform Support Steel SSPC-SP-6 Galvanized
CO/SCR Converter Housing SSPC-SP-6 1 Coat Primer
Misc. Support Steel SSPC-SP-6 1 Coat Primer
HRSG Major Piping Spool SSPC-SP-6 1 Coat of Carboline Rustbond
HB or equal
HRSG Outlet Stack (Exterior) SSPC-SP-6 1 Coat Primer
HRSG Outlet Stack (Interior) SSPC-SP-6 1 Coat CZ-11
Stack Corrosion Protection
Insulation and Liner
All internal insulation shall be designed to provide a casing surface temperature of 140F based
on a 100F ambient and a 5 MPH wind. Selected small localized areas can be expected to
exceed the design skin temperature requirement. These small areas would include casing test or
instrumentation connections, support attachment points for flow distribution devices and similar
areas. The Vendor’s HRSG design will minimize on a practical basis the skin temperature
excursion.
HRSGs that are "walled in," should be provided with fresh air to maintain the required ambient.
The air must be provided at, or very near, the ground level so that the bottom of the unit has
ample fresh air to maintain natural convection currents and does not become a region of high
temperature stagnant air with a resulting high surface temperature. Insulation design data is
included in the Technical Data section of this proposal.

Rev. Date: 1/14/2009
High Pressure Steam Drum
Operating Pressure 1620 PSIG
Design Pressure 2300 PSIG
Drum I.D. 72 in.
Shell Length 40’-0”
Plate Material SA-299
Plate Thickness (Estimated) 5.125"
Drum Heads Hemi-spherical
No. Manholes 2
Size of Manholes 14" x 18"
Normal Water Level 4 (in. above CL of Drum)
High Water Level 13(in. above NWL)
Low Water Cutoff 28 (in. below NWL)
Drum Storage Time 5.5 Minutes (min.) (from burner trip to low water
cutoff based on max. unfired steam flow
Internals Centrifugal Separators and Chevron Scrubbers
Intermediate Pressure Steam Drum

Drum I.D. 54 in.
Plate Material SA-516 Gr. 70
Plate Thickness (Estimated) 1.125"
Drum Heads Hemi-Ellipsoidal
No. Manholes 2
Normal Water Level zero (in. below CL of Drum)
High Water Level 7 (in. above NWL)
Drum Storage Time 8.3 Minutes (min.) (from normal water level to dry
Internals Centrifugal Separators and Chevron Scrubbers

Rev. Date: 1/14/2009
Low Pressure Steam Drum

Drum I.D. 84 in.
Plate Material SA-516 Gr. 70
Plate Thickness (Estimated) .625"
Drum Heads Hemi-ellipsoidal
No. Manholes 2
Normal Water Level 16.8 (in. below CL of Drum)
High Water Level 23 (in. above NWL)
Drum Storage Time 5.3 Minutes (min.) (from normal water level to dry)
Internals Baffles and dry pipe.

Rev. Date: 1/14/2009
SCR System
The HRSG Vendor proposes to furnish the following described SCR system as manufactured by
either Mitsubishi, Peerless, or equal.
The SCR scope of supply provided by The HRSG Vendor is detailed below:
 SCR Catalyst capable of reducing NOx as shown on the guarantee page.
 Catalyst housing and internal supports.
 Inlet and outlet transition ducts, as required.
 Ammonia flow control skid complete with accessories as defined below.
 Ammonia injection grid.
 Ammonia distribution header adjacent to the ammonia injection grid including flow control
dampers, flow orifices, and manometers.
 Interconnecting piping between the distribution header and the AIG connections.
 Distribution header will be located at the base of the HRSG.
 Catalyst loading doors.
 Instrumentation as shown on the SCR P&ID.
 Used catalyst disposal after receipt of the catalyst at the manufacturing plant.
 SCR Catalyst emission is guaranteed for 36 months from date of first use but no later than 42
months after delivery of the catalyst to the jobsite.

Rev. Date: 1/14/2009
Ammonia Flow Control Skid
The ammonia flow skid will include the following equipment:
 Ammonia vaporizer with air atomizing nozzle.
 Hot gas piping and dampers.
 2 x 100% dilution air fans with motors with motor starters.
 Flow orifices and transmitter for aqueous ammonia flow and dilution gas flow.
 Aqueous ammonia flow control valves.
 Shut-off valves with solenoid valves for the aqueous ammonia and atomizing air.
 Local pressure and temperature gauges.
 Pressure switches for atomizing air.
 Electrical terminal point junction box.
 Air conduit piping.
 Aqueous ammonia piping and valves.
 Atomizing air piping and valve.
NOTE: Interconnecting HRSG piping will be routed so that no interference’s will be present for
catalyst loading.

Rev. Date: 1/14/2009
CO Catalyst
The HRSG Vendor proposes to furnish the following described CO system as manufactured by
Engelhard, Johnson Mathey or equal.
The scope of supply for the CO catalyst system consist of the following:
 CO Catalyst
 Catalyst housing and internal supports
 Inlet and outlet transition ducts, as required
 Catalyst loading doors
 Used catalyst disposal after receipt at the manufacturing plant
The catalyst's emissions guarantee is based upon a period of 36 months after the date of the first
use, but no later than 42 months after delivery of the catalyst to the jobsite. Poisons which would
void or alter this guarantee are phosphorus, zinc, lead, vanadium, chlorine, silicon, and arsenic.
Water Wash Hoppers
The HRSG Vendor will furnish water wash drain pans in module boxes downstream of the SCR
converter.
The water wash pans will be fabricated from 16 Ga. Type 304SS plate. Water wash pans are
located below the HRSG heating surface and are designed to protect the bottom casing
insulation. Water wash pans are furnished with one 3" capped pipe connection, which terminates
below the bottom casing.
HRSG Outlet Expansion Joint Safety Shroud
The HRSG Vendor will provide a 10 Ga. Safety shroud on the sides of the HRSG outlet
expansion joint.
SafetyValve and Superheater Vent Silencers
The HRSG Vendor shall furnish silencers and interconnecting piping for the safety valves and
superheater vent valves. The silencers shall be designed to reduce the noise level at 3 ft. from
the silencer outlet to a maximum of 103 dBA at 3 ft. from the silencer outlet.

Rev. Date: 1/14/2009
Allowable Loads (On Piping)
It is The HRSG Vendor’s standard practice to design based on no nozzle loads being imposed on
connections by customers piping. The HRSG Vendor will investigate specific loads requested
and advise of their acceptability.
Some customers have requested what constitutes a reasonable load that could be imposed. It is
noted that our position of acceptance of loads is unchanged and the following is a guide only of
reasonable loads.
NOZZLE SIZE MAX. FORCE IN MAX. RESULTANT MAX. RESULTANT
(I. P. S.) ONE DIRECTION FORCE MOMENT
Fx, Fy, or Fz (Fx2 + Fy2 + Fz2)1/2 (Mx2 + My2 + Mz2)1/2
4 in 600 lbf 800 lbf 2000 ft - lb
6 in 900 lbf 1200 lbf 5300 ft - lb
8 in 1200 lbf 1600 lbf 10500 ft - lb
10 in 1500 lbf 2000 lbf 18600 ft - lb
12 in 1800 lbf 2400 lbf 27300 ft - lb
14 in 2100 lbf 2800 lbf 33200 ft - lb
16 in 2400 lbf 3200 lbf 43800 ft - lb
18 in 2700 lbf 3600 lbf 55900 ft - lb
20 in 3000 lbf 4000 lbf 69400 ft - lb

Rev. Date: 1/14/2009
Shop Assembly / Modular Construction

Rev. Date: 1/14/2009
6.0 Shop Assembly / Modular Construction
The HRSG Vendor proposes a modular construction design for the HRSG to minimize the field
erection time.
The modular construction consists of the following:
Inlet Duct - Inlet ducts are shipped in “flat panels” and/or "C” sections as determined by final
shipping clearances for unescorted truck shipments to the jobsite. Internal insulation and
stainless steel liner at the field joints must be installed in the field. These field joints are
furnished with 2” sky climber ports in the top panels of the inlet duct for use during construction.
Module Harps - The heating surface consists of the standard “module harp” design. Each
“module harp” consists of two or three rows of tubes with top and bottom headers. The tubes are
welded to the headers using full strength welds.
Module Bundles – Assemblies of two or more module harps with interconnecting piping
installed. Limited structural members are included for bundle support during shipment and for
permanent installation. Top casing and penetrations are sometimes included. Maximum
shipping dimensions and weights are approached.
Module Boxes – Module Bundles with HRSG outer casing and support steel installed.
Additional support steel is required for shipment and must be removed prior to final assembly.
Nearly all internal and interconnecting piping is installed. Module Boxes represent the
maximum degree of shop assembly.
Steam Drum - the internal surface of the drums are grit blasted prior to installation of internals.
Steam drums are shipped with shop installed internals and riser tube stubs.
Casing - Casings will be constructed of ¼ inch, minimum, A-36 carbon steel plate externally
reinforced with structural steel stiffeners. All stiffeners will be seal welded to the casing to
prevent corrosion behind the structurals. The casings and ductwork will be designed for an
internal pressure of +/- 20 in. w.c.
All casings will be internally lined with blanket insulation covered by 16 Ga., minimum, 409
stainless steel liner panels, held in place by 3/8” diameter studs. In areas not directly in the gas
path (top and bottom casing), expanded metal, or equal, will be utilized to support and retain the
insulation. Stainless steel bellows seals will be provided where piping or support rods penetrate
the casing. Casing drains will be furnished. Drain piping will terminate in convenient collection
points at the side of the unit.
Support Steel - HRGS main support steel, columns, beams and baseplates will be carbon steel to
AISC requirements. Base plates will have lateral expansion provisions where required. All
pressure part heating surface is top supported from adjustable support rods with clevises, which

Rev. Date: 1/14/2009
connect between intermediate top steel members and are pinned to support lugs on the module
harp upper headers.
Platforms, Ladders, and Stairs - Platforms, ladders and stairs will be assembled into sections (as
large as practical) as determined by final shipping clearance for unescorted truck shipments to
the job site. Platform grating will be shop installed. Typical sizes for these items are as follows:
 Platform section with grating attached: 8’0” wide (max.) x 20’ long.
 Handrails with toe plates attached: 20’ long
 Stair stringer assemblies with steps shop installed
 Ladders: 20’ long
Stack - The stack and stack inlet breaching will be fabricated in sections as determined by
shipping clearances for unescorted truck shipments to the jobsite.
Large Bore Piping Spools (2-1/2” & Larger) - Large bore piping spools will be shop assembled
in sections as follows:
 Superheater & Economizer Inlet & Outlet Headers - All inlet and outlet headers will have
shop installed stubs to connect the header to the HRSG. The ends of the stubs will be
beveled and coated with an anti-corrosion material. For single wide units, the headers will be
shipped in one piece.
For double and triple wide units, the headers will be shipped in two pieces. One piece will be
furnished with the end beveled and coated. The other piece will be shipped with extra
material for field cutting as required.
 Interconnecting Piping & Attemperator Loops - Interconnecting piping and attemperator

loops will be provided in spools with extra material on one end to allow for field fit-up.
 Large Bore Valves - All steam outlet large bore valves shall be field installed. Feedwater
control valve stations shall have all valves shop assembled.
Isometric drawings of each piping assembly will be provided.

Rev. Date: 1/14/2009
Testing and Inspection

Rev. Date: 1/14/2009
7.0 Testing and Inspection
Testing During Fabrication
Module Harp Assembly Non-ASME stamp hydrostatic test of each module harp
Steam Drums 100% radiography of all seam and circumferential welds
Downcomer & Feeder 100% radiography of all seam and circumferential welds as
Header required by ASME Code
Butt Welds 100% radiography of all butt welds
Inspection and Shop Certificates
The Purchaser has the right to inspect the module boiler and parts thereof during fabrication to
insure the properly prepared materials in accordance with the proposal and to assure that proper
fabrication procedures are used.
Certificates of shop inspection written by Commercial Union Insurance Co. and Manufacturer's
ASME Code Data Sheet shall be furnished for the heat recovery boiler system.
All Section I and Section VIII vessels will be stamped with a NBBI number as required by the
ASME and local codes.
The HRSG Vendor shall submit a fabrication schedule to permit the Purchaser to select suitable
items for inspection and shall give at least one week's notice before factory tests are to be made.
Flow Model Testing
The flow model test will be conducted on a 1/12 scale model of the HRSG and inlet and outlet
duct between The HRSG Vendor terminal points.
The owner shall furnish a scale model of the gas turbine outlet and provide the gas velocity
profile and the angle of rotation of the exhaust gas at the inlet terminal point.
This option includes a flow model test procedure, draft report, and final report

Rev. Date: 1/14/2009
Heat Recovery Steam Generator Trim Lists

Rev. Date: 1/14/2009
8.0 Heat Recovery Steam Generator Trim Lists
Notes
1. The safety valves will be furnished with gags, vents, stacks, and supports. Safety valves shall
be manufactured by Consolidated, Farris, or Crosby.
2. Double block to be achieved by manifolding and using one valve for second valve.
3. The suppliers named in the trim list are to indicate the quality of equipment proposed. The
Company reserves the right to substitute equal or superior quality equipment to those names.
Factory Setting Vs. Field Setting of Safety Valves
Every safety valve is set and adjusted on steam before shipment from the factory. Blowdown
adjustments are made as carefully and accurately as possible on the factory test boiler. However,
it must be recognized that actual field operating conditions may vary considerably from factory
test conditions.
Conditions beyond manufacturer's control that affect safety valve operation are:
1. Quality of steam being discharged.

2. Discharge piping stresses and back pressure.
3. Ambient temperature.
4. Shipping or storage damage.
5. Improper gagging.
6. Improper bolting of flanges.
7. Damage due to foreign material in the steam.
It is the responsibility of the Purchaser to procure the services of the safety valve manufacturer or
a safety valve assembly company certified by ASME to use "V" stamp, to perform final safety
valve adjustments in the field.

Rev. Date: 1/14/2009
TYPICAL PROCESS VALVE &
EQUIPMENT LIST
Description Manuf. Size Class Type Mat'l Model #
H.P.
Superheater
START-UP VENT VALVE FISHER 6" 2500 GLOBE A351 CF8M Model EHD w/
Electr. Act.w/
WHIII. Trim
(Sized for 192666
#/hr @ 690 F &
832 psig; Valve
LpA=94.2 dBA)
START-UP VENT BLOCK PACIFIC 6" 2500 GATE A217 C12A 55425H-7-C12A-
VALVE WE-BG
SAFETY VALVE CONSOLID 2.5"x6" 2500 PSV A182 F91 1739WF
STARTUP VENT/PSV FLUID N/A N/A N/A CS Shell w/ BOS 71-68-1603
SILENCER KINET. CS Internals (designed for 105
dbA @ 3 ft.)
MAIN STEAM STOP VALVE PACIFIC 12" 2500 GATE A217 C12A 55425H-7-C12A-
WE-E
MAIN STEAM NRV VALVE PACIFIC 12" 2500 STOP- A217 C12A 59525H-7-C12A-
CHECK WE-HB
MAIN STEAM DRAIN VALVE EDWARD 1" 1690 GLOBE A182 F91 D36124/MOV
(x2)
PRESS GAUGE ISOL (x2) EDWARD 1" 1690 GLOBE A182 F91 D36124
PRESS GAUGE TEST/BLEED AGCO 1/2" 2500 NEEDLE 304SS H7HPS4AT-XP
HP SH #1 MODULE VENT EDWARD 3/4" 1690 GLOBE A182 F91 D36124
(x2)
HP SH #4 MODULE VENT VOGT 3/4" 1690 GLOBE A105 SW1510
(x2)
HP SH MODULE DRAIN VLV EDWARD 1-1/2" 1690 GLOBE A182 F91 D36124
(x4)
HP SH MODULE DRAIN VLV EDWARD 1-1/2" 2680 GLOBE A182 F91 D36124/MOV
(x4)
SH FEEDER VENT (x2) VOGT 3/4" 1690 GLOBE A105 SW1510
SAT STEAM SAMPLE ISOL VOGT 3/4" 1690 GLOBE A105 SW1510
(x2)
(x2)
MAIN STEAM HEADER VENT EDWARD 3/4" 1690 GLOBE A182 F91 D36124
(x2)
MAIN STEAM SAMPLE EDWARD 3/4" 1690 GLOBE A182 F91 D36124
VALVE (x4)
PRESS XMTR ISOL (x2) VOGT 1" 1690 GLOBE A182 F22 SW1522
H.P. Superheater
Attemperator
SPRAYWATER ISOL VOGT 2" 2500 GATE A182 F22 SW66773/MOV
SPRAYWATER CHECK VOGT 2" 1690 CHECK A182 F22 SW1622
VALVE
HP SH INTERSTAGE ATTMP YARWAY 1.5" 2500 GLOBE A182 F347 TEMPLOW, Type
CNTRL VALVE 4332-C9
SPRAYWATER LINE DRAIN VOGT 1" 1690 GLOBE A182 F22 SW1522
VALVE (x2)
ATTMP LOOP VENT (x2) VOGT 3/4" 1690 GLOBE A182 F22 SW1522
ATTMP LOOP DRAIN VOGT 1" 1690 GLOBE A182 F22 SW1522
ATTMP LOOP DRAIN VOGT 1" 1690 GLOBE A182 F22 SW1522/MOV

Rev. Date: 1/14/2009
H.P.
Evaporator
SAFETY VALVE CONSOLID 2.5"x6" 2500 PSV A216 WCB 1739WF
SAFETY VALVE CONSOLID 3"x6" 2500 PSV A216 WCB 1759WF
PSV SILENCER FLUID N/A N/A N/A CS Shell w/ BOS 71-80-1819
KINET. CS Internals (designed for 105
dbA @ 3 ft.)
N2 BLOCK VALVE VOGT 1" 1690 GLOBE A105 SW1510
NITROGEN FILL VALVE VOGT 1" 1690 STOP CHK A105 SW1510 MOD
N2 PURGE BLOCK VALVE VOGT 1" 1690 GLOBE A105 SW1510
N2 PURGE VENT VALVE VOGT 1" 1690 GLOBE A105 SW1510/MOV
PRESS GAUGE ISOL (x2) VOGT 1" 1690 GLOBE A105 SW1510
PRESS GAUGE TEST COCK AGCO 1/2" 2500 NEEDLE 304SS H7HPS4AT-XP
PRESS XMTR ISOL (x2) VOGT 1" 1690 GLOBE A105 SW1510
WATER SAMPLE ISOL (x2) VOGT 1" 1690 GLOBE A105 SW1510
CONT BD LINE BLOCK VOGT 2" 1690 GLOBE A105 SW1510
CONT BLOWDOWN VALVE YARWAY 1" 1700 GLOBE A182 F22 5817A HY-DROP
LVL XMTR ISOL (x4) VOGT 1" 1500 GATE A105 SW15801
REMOTE LEVEL GAUGE VOGT 1-1/2" 1500 GATE A105 SW15801
ISOL (x4)
WATER COLUMN DRAIN (x2) VOGT 3/4" 1690 GLOBE A105 SW1510
LVL GAUGE DRAIN VOGT 3/4" 1690 GLOBE A105 SW1510
CHEMICAL FEED CHECK VOGT 1" 1690 CHECK A-105 SW1610
VALVE
CHEMICAL FEED ISOL (x2) VOGT 1" 1690 GLOBE A105 SW1510
INTERMITTENT BLOWDOWN YARWAY 2" 1500 BLOW-OFF A105 6981M-6981M
Unit Tandem
EVAP MODULE DRAIN (x2) VOGT 2" 1690 GLOBE A105 SW1510
H.P.
Economizer
ECON MODULE DRAIN (x7) VOGT 1-1/2" 1690 GLOBE A105 SW1510
ECON DRAIN MANIFOLD (x2) VOGT 2" 1690 GLOBE A105 SW1510
ECON MODULE VENT (x5) VOGT 3/4" 1690 GLOBE A105 SW1510
ECON MODULE VENT VOGT 3/4" 1690 GLOBE A105 SW1510/MOV
MANIFOLD
F.W. INLET DRAIN VALVE VOGT 1-1/2" 1690 GLOBE A105 SW1510
(x2)
F.W. INLET CHECK VALVE PACIFIC 8" 2500 CHECK A216 WCB 58825-7-WE
F.W. INLET STOP VALVE PACIFIC 10" 2500 GATE A216 WCB 55525-7-WE
F.W. INLET STOP VALVE PACIFIC 10" 2500 GATE A216 WCB 55525-7-WE-E
PRESS XMTR ISOL (x2) VOGT 3/4" 1690 GLOBE A105 SW1510
F.W. INLET SAMPLE VALVE VOGT 1" 1690 GLOBE A105 SW1510
(x2)
R.H.
Superheater
Inlet
INLET SAFETY VALVE CONSOLID 6"x8" 600 PSV A216 WCB 1811QB
INLET SAFETY VALVE CONSOLID 6"x8" 600 PSV A216 WCB 1811QB
dbA @ 3 ft.)
PRESS GAUGE ISOL (x2) VOGT 1/2" 800 GLOBE A105 SW810
RH SH MODULE #1 VENT VOGT 3/4" 800 GLOBE A105 SW810
(x2)

Rev. Date: 1/14/2009
R.H. Superheater
Attemperator
SPRAYWATER ISOL VOGT 2" 800 GATE A182 F22 SW12521/MOV
SPRAYWATER CHECK VOGT 2" 1690 CHECK A182 F22 SW1622
VALVE
HP SH INTERSTAGE ATTMP YARWAY 1" 1500 GLOBE A182 F22 TEMPLOW, Type
CNTRL VALVE 4330-C6E3
SPRAYWATER LINE DRAIN VOGT 1" 800 GLOBE A182 F22 SW822
VALVE (x2)
ATTMP LOOP DRAIN (x2) VOGT 1-1/2" 800 GLOBE A182 F22 SW822
ATTMP LOOP DRAIN (x2) VOGT 1-1/2" 800 GLOBE A182 F22 SW822/MOV
ATTMP LOOP DRAIN VOGT 1" 800 GLOBE A182 F22 SW822
ATTMP LOOP DRAIN VOGT 1" 800 GLOBE A182 F22 SW822/MOV
R.H. Superheater
Outlet
OUTLET SAFETY VALVE CONSOLID 6"x8" 600 PSV A217 WC9 1811QB
dbA @ 3 ft.)
PRESS GAUGE ISOL (x2) VOGT 3/4" 1690 GLOBE A182 F22 SW1522
RH SH MODULE #1 VENT VOGT 3/4" 800 GLOBE A182 F22 SW810
(x2)
I.P.
Superheater
START-UP VENT VALVE FISHER 2-1/2" 600 GLOBE A216 WCB Model ED w/
Electr. Act w/ Std
Trim (Sized for
76178 #/hr @ 530
F & 600 psig;
Valve LpA=104.1
dBA)
START-UP VENT BLOCK CRANE 3" 600 GLOBE A216 WCB 171.5 XU
VALVE
SAFETY VALVE CONSOLID 1.5"X3" 600 PSV A216 WCB 2715WB
dbA @ 3 ft.)
MAIN STEAM STOP VALVE CRANE 8" 600 GATE A216 WCB 76.5 XUF/MOV
MAIN STEAM NRV VALVE PACIFIC 8" 600 GATE A216 WCB 660S-7-WE
MAIN STEAM DRAIN VALVE VOGT 1" 800 GLOBE A105 SW810/MOV
(x2)
SH MODULE DRAIN VOGT 1-1/2" 800 GLOBE A105 SW810
SH MODULE DRAIN VOGT 1-1/2" 800 GLOBE A105 SW810/MOV
(x2)
(x2)
MAIN STEAM HEADER VENT VOGT 3/4" 800 GLOBE A105 SW810
(x2)
MAIN STEAM SAMPLE VOGT 3/4" 800 GLOBE A105 SW810
VALVE (x4)
I.P.
Evaporator

Rev. Date: 1/14/2009
SAFETY VALVE CONSOLID 1.5"x3" 600 PSV A216 WCB 2715WB
SAFETY VALVE CONSOLID 1.5"x3" 600 PSV A216 WCB 2715WB
dbA @ 3 ft.)
NITROGEN FILL VALVE VOGT 1" 800 STOP CHK A105 SW810 MOD.
N2 PURGE VENT VALVE VOGT 1" 800 GLOBE A105 SW810/MOV
CONT BD LINE BLOCK VOGT 1" 800 GLOBE A105 SW810
CONT BLOWDOWN VALVE VOGT 1" 800 GLOBE A105 SW12443/PNEU
M
ISOL (x4)
CHEMICAL FEED CHECK VOGT 1" 800 CHECK A-105 SWS74
VALVE
INTERMITTENT BLOWDOWN VOGT 1" 800 GLOBE A105 SW810/ MOD/
(x2) MOV
I.P.
Economizer
F.W. INLET DRAIN VALVE VOGT 1-1/2" 800 GLOBE A105 SW810
(x2)
PEGGING STEAM STOP CRANE 4" 900 GATE SA216 WCB 55509-7-WE
VALVE
F.W. INLET CHECK VALVE CRANE 4" 900 CHECK A216 WCB 58809-7-WE
F.W. INLET STOP VALVE CRANE 4" 900 GATE SA216 WCB 55509-7-WE
F.W. INLET STOP VALVE CRANE 4" 900 GATE SA216 WCB 55509-7-WE-E
(x2)
L.P.
Superheater
START-UP VENT VALVE FISHER 8" 300 GLOBE A216 WCB Model ED w/
Electr. Act. w/ Std
Trim (Sized for
46635 #/hr @ 395
F & 125 psig;
Valve LpA=105
dBA)
START-UP VENT BLOCK PACIFIC 6" 300 GATE A216 WCB 33.5 XUF
VALVE
SAFETY VALVE CONSOLID 2.5"x4" 300 PSV A216 WCB 1811LB
dbA @ 3 ft.)
MAIN STEAM STOP VALVE PACIFIC 12" 300 GATE A216 WCB 33.5 XUF/MOV
MAIN STEAM NRV VALVE PACIFIC 12" 300 STOP- A216 WCB 360S-7-WE
CHECK
MAIN STEAM DRAIN VALVE VOGT 1" 800 GLOBE A105 SW810/MOV
(x2)
SH MODULE DRAIN VOGT 1-1/2" 800 GLOBE A105 SW810
SH MODULE DRAIN VOGT 1-1/2" 800 GLOBE A105 SW810/MOV

Rev. Date: 1/14/2009
(x2)
(x2)
MAIN STEAM HEADER VENT VOGT 3/4" 800 GLOBE A105 SW810
(x2)
MAIN STEAM SAMPLE VOGT 3/4" 800 GLOBE A105 SW810
VALVE (x4)
L.P.
Evaporator
SAFETY VALVE CONSOLID 3"X4" 300 PSV A216 WCB 1811MB
SAFETY VALVE CONSOLID 2.5"X4" 300 PSV A216 WCB 1811LB
dbA @ 3 ft.)
NITROGEN FILL VALVE VOGT 1" 800 STOP CHK A105 SW810 MOD.
N2 PURGE VENT VALVE VOGT 1" 800 GLOBE A105 SW810
ISOL (x4)
CHEMICAL FEED CHECK VOGT 1" 800 CHECK A-105 SWS74
VALVE
INTERMITTENT BLOWDOWN VOGT 1" 800 GLOBE A105 SW810/ MOD/
(x2) MOV
HP FW PUMP SUCT. ISOL CRANE 8" 300 GATE A216 WCB 33.5 XUF
IP FW PUMP SUCT. ISOL CRANE 4" 300 GATE A216 WCB 33.5 XUF
HP FW PUMP RECIRC. PACIFIC 4" 1500 GATE A216 WCB 55515-7-WE
IP FW PUMP RECIRC. CRANE 3" 300 GATE A216 WCB 33.5 XUF
DRUM WATER SAMPLE ISOL VOGT 3/4" 800 GLOBE A105 SW810
(x2)
L.P.
Economizer
ECON MODULE VENT (x4) VOGT 3/4" 800 GLOBE A105 SW810
ECON MODULE VENT VOGT 1" 800 GLOBE A105 SW810
MANIFOLD
ECON MODULE DRAIN VOGT 1-1/2" 800 GLOBE A105 SW810
VALVE (x5)
ECON DRAIN MANIFOLD VOGT 2" 800 GLOBE A105 SW810
ECON INLET DRAIN VALVE VOGT 1-1/2" 800 GLOBE A105 SW810
(x2)
ECON INLET CHECK VALVE CRANE 8" 300 CHECK A216 WCB 159.5 XU
ECON INLET STOP VALVE CRANE 10" 300 GATE SA216 WCB 33.5 XUF
3-WAY BYPASS ON/OFF FISHER 6" 300 GLOBE A105 667-YD-3582I-
VALVE 4215-ASCO
Feedwater
Heater
F.W. INLET DRAIN VALVE VOGT 1" 800 GLOBE A105 SW810
(x2)
F.W. INLET CHECK VALVE CRANE 8" 300 CHECK A216 WCB 159.5 XU

Rev. Date: 1/14/2009
F.W. INLET STOP VALVE CRANE 8" 300 GATE A216 WCB 33.5 XUF/MOV
DRAIN VALVE (x2) VOGT 1" 800 GLOBE A105 SW810
F.W. CNTRL VALVE ISOL CRANE 8" 300 GATE A216 WCB 33.5 XUF
(x2)
F.W. CV BYPASS VALVE CRANE 4" 300 GLOBE A216 WCB 151.5 XU
F.W. CNTRL VALVE DRAIN VOGT 1" 800 GLOBE A105 SW810
(x3)
F.W. OUTLET PR. TEST ISOL VOGT 1/2" 800 GLOBE A105 SW810
(x2)
(x2)
L.P. F.W.
Recirculation Pump
Station
RECIRC PUMP (x2) INGERSOLL 4x2-13A 600 CENTRIFU CS HPX
GAL
RECIRC PUMP CNTL VALVE MASONEIL. 6" 300 GLOBE SA216 WCB Model 88-41511
w/ linear valve
char.
RECIRC PUMP CV ISOL (x2) CRANE 8" 300 GATE SA216 WCB 33.5-XUF
F. W. CONTROL VALVE BYP. CRANE 4" 300 GLOBE SA216 WCB 151.5-XU
F.W. CNTRL VLV STAT. VOGT 1" 800 GLOBE SA-105 SW810
DRAIN (x3)
FLOW XMTR ISOL (x4) VOGT 1" 800 GLOBE SA105 SW810
RECIRC PUMP OUTLET CRANE 6" 300 CHECK SA216 WCB 159.5-XU
CHECK (x2)
RECIRC PUMP OUTLET ISOL CRANE 8" 300 GATE SA216 WCB 33.5-XUF
(x2)
PUMP DISCHARGE DRAIN VOGT 1" 800 GLOBE SA-105 SW810
(x4)
RECIRC PUMP INLET ISOL CRANE 8" 300 GATE SA216 WCB 33.5-XUF
(x2)
PRESS GAUGE ISOL (x8) VOGT 1" 800 GLOBE SA105 SW810
PRESS GAUGE/XMTR ISOL VOGT 1" 800 GLOBE SA105 SW810
(x2)
PR GAUGE/XMTR TEST AGCO 1/2" 800 NEEDLE 304SS H7HPS44Q-XP
COCK
RECIRC PUMP STRAINER SSI 8" 300 Y- CS
(x2) EQUIPMEN STRAINER HOUSING
T w/ 304SS
BSKT
STRAINER DP SWITCH ISOL VOGT 1" 800 GLOBE SA105 SW810
(x8)
REC. PUMP MIN. RECIRC YARWAY 4" 300 GLOBE SA216 WCB 9300 Series w/
VALVE back pr. reg.
MIN RECIRC VLV BLOCK CRANE 4" 300 GATE SA216 WCB 33.5-XUF
HRSG
Ductwork
HRSG CASING DRAINS (x6) CRANE 3" 150 GATE A216 WCB 47 XU
HRSG STACK DRAIN CRANE 4" 150 GATE A216 WCB 47 XU
TYPICAL INSTRUMENT LIST
NOTE: INSTRUMENT LIST IS PRELIMINARY. FINAL DESIGN DETAILS MUST BE DETERMINED UPON AWARD
OF CONTRACT.

Rev. Date: 1/14/2009
DESCRIPTION ELECTRIC MEAS. MODEL NO./ NOM. SIZE & NOTES
AL RANGE MANUFACTURE MAT'L OF
REQ'MNT/ R CONSTR/ PROC.
SIGNAL CONN., SIZE &
TYPE TYPE
H. P. SUPERHEATER
THERMOCOU N/A N/A 1.5"-WIHL260(1.5" 1-1/2","U"=4-1/2", Weld-in Type, Stepless, Tapered TW w/

PLE Diam)-U4.5-F91, A182 F91 Max Bore ID of 0.260 w/ Mat'l Certs w/
THERMOWELL T=10.25"(Lagging) Preassembled TC
(x2) OL=16.5" w/ Min.
3/4" Tip Diam./
STI
STEAM N/A/ 0-3000 4-1/2" 1379SS 4-1/2" Dial; 316 SS/ w/ Overload Stop; w/ 1/2", 50-1098ND
OUTLET VISUAL psig XSG XOS 04L 0- 0.5 Inch Lower Pigtail Syphon; w/ laminated safety
PRESSURE 3000 PSI/ Stem Conn. glass; w/ Calibr. Certs
GAUGE ASHCROFT
THERMOCOU N/A N/A 1-1/2"H260U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID

PLE A105 OL=6.25"/ A105; 1-1/2" NPT of 0.260 w/ No Lagging Ext. w/
THERMOWELL STI Preassembled TC
(x4) (between
each section)
H. P. SUPERHEATER
ATTEMPERATOR

THERMOWELL T=10- Preassembled TC
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI

Rev. Date: 1/14/2009
H. P. DRUM
DRUM N/A; 0-3000 8-1/2" 1377SS 8-1/2" Dial; 316SS w/ Overload Stop; w/ 1/2", 50-1098ND
PRESSURE VISUAL psig XSG XOS 04B 0- Bourdon Tube/ Pigtail Syphon; w/ laminated safety
GAUGE 3000 PSI/ Flush Mounted glass; w/ Calibr. Certs
ASHCROFT Gauge, 0.5 Inch
NPT Back Conn.
DRUM 220 VAC, 1 TBD (ref. Aquarian Series STEEL/ Water 10 Probe Column; w/ NEMA 4X
REMOTE ph, 60 Hz, drum 3000M, Model Column w/ 1.5", Electrical Encl.
LEVEL 0.5 A/ centerline 2232M-10 w/ 3000 Sch. 80 stub boiler
INDICATOR Relay ) psi Water Column/ & 1" drain
ASSEMBLY Contact YARWAY connections
Rating: 10
A @ 220
VAC
DRUM LEVEL 220 VAC TBD (ref. 4595F (Multiple STEEL/ Water Mounted on RLI Water Column; w/ Bi-
GAUGE Input to drum Port) Color Port/ Column Assbly w/ Color Ports; w/ NEMA 3R Outdoor
Illum. centerline YARWAY 3/4" ANSI Cl. RF Illuminator w/ Open Front Hood; w/ 18"
) Flng Gage Conn. Visibility
w/ 3/4" SW Welbloc
Type Gage Valve
Drain Conn.
DRUM 10- 120 VAC TBD (ref. Aquarian Series N/A Two-color Solid State LED Indicators w/
LIGHT drum 3000M Remote NEMA 4X Electrical Enclosure (Located
REMOTE centerline Level Indicator/ @ Control Valve Station)
LEVEL ) YARWAY
INDCIATOR
DRUM 10- 120 VAC TBD (ref. Aquarian Series N/A Two-color Solid State LED Indicators
LIGHT drum 3000M Remote (Located in Control Room)
REMOTE centerline Level Indicator/
LEVEL ) YARWAY
INDICATOR
TEMPORARY BOILOUT LEVEL YARWAY Flgd; 18" Visibility

GAUGE
DRUM TYPE E -300 up Conax Buffalo Stainless steel pad E-SS18-2U(Weldpad)-T3(6 ft)-(36 in)
THERMOCOU INPUT/ mV to 1600 3/16" dia
PLES W/ PAD deg F
(X2)
H. P.
ECONOMIZER

(x4)

(x4) (between
each section)

Rev. Date: 1/14/2009
REHEATER

(x2) OL=16.5" w/ Min.
3/4" Tip Diam./
STI
GAUGE ASHCROFT

PLE Diam)-U4.5-A105, A182 F91 Max Bore ID of 0.260 w/ Mat'l Certs w/
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
STEAM INLET N/A/ 0-1000 4-1/2" 1379SS 4-1/2" Dial; 316 SS/ w/ Overload Stop; w/ 1/2", 50-1098ND
PRESSURE VISUAL psig XSG XOS 04L 0- 0.5 Inch Lower Pigtail Syphon; w/ laminated safety
GAUGE 1000 PSI/ Stem Conn. glass; w/ Calibr. Certs
ASHCROFT
REHEATER ATTEMPERATOR

1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI
1/4"(Lagging)
OL=16.5" w/ Min.
3/4" Tip Diam./
STI

Rev. Date: 1/14/2009
I. P. SUPERHEATER

PLE Diam)-U4.5-A105, A105 Max Bore ID of 0.260 w/ Mat'l Certs w/
(X2) OL=16.5" w/ Min.
3/4" Tip Diam./
STI
GAUGE ASHCROFT
I. P. DRUM
DRUM N/A; 0-600 8-1/2" 1377SS 8-1/2" Dial; 316SS w/ Overload Stop; w/ 1/2", 50-1098ND
PRESSURE VISUAL psig XSG XOS 04B 0- Bourdon Tube/ Pigtail Syphon; w/ laminated safety
GAUGE 600 PSI/ Flush Mounted glass; w/ Calibr. Certs
ASHCROFT Gauge, 0.5 Inch
NPT Back Conn.
Rating: 10
A @ 220
VAC
DRUM LEVEL 220 VAC TBD (ref. 4327NSB Flat STEEL/ 3/4" Nipple Mounted on RLI Water Column; w/
GAUGE Input to drum Glass Gage/ Ended Gage Conn. NEMA 3R Outdoor Illuminator w/ Open
Illum. centerline YARWAY w/ 3/4" Stuffing Box Front Hood; w/ 18" Visibility
) Gage Valves Model
4000S w/ 3/4"
NPTF Vent/Drain
Conn.
LEVEL ) YARWAY
INDCIATOR
LEVEL ) YARWAY
INDICATOR
TEMPORARY BOILOUT LEVEL YARWAY STEEL/ 3/4" Nipple Flgd; 18" Visibility
GAUGE Ended Gage Conn.
w/ 3/4" Stuffing Box
Gage Valves Model
4000S w/ 3/4"
NPTF Vent/Drain
Conn.

Rev. Date: 1/14/2009
PLES W/ PAD deg F
(X2)
I. P.
ECONOMIZER

(X4)
L. P.
SUPERHEATER

PLE Diam)-U4.5-A105, A105 Max Bore ID of 0.260 w/ Mat'l Certs w/
(X2) OL=16.5" w/ Min.
3/4" Tip Diam./
STI
GAUGE ASHCROFT
L. P. DRUM
DRUM N/A; 0-300 8-1/2" 1377SS 8-1/2" Dial; 316SS w/ Overload & Vacuum Stops; w/
PRESSURE VISUAL psig XSG XOS XVS Bourdon Tube/ Glycerine Fill for Gauge; w/ 1/2", 50-
GAUGE 04B 0-300 PSI/ Flush Mounted 1098ND Pigtail Syphon; w/ laminated
ASHCROFT Gauge, 0.5 Inch safety glass; w/ Calibr. Certs
NPT Back Conn.
Rating: 10
A @ 220
VAC
DRUM LEVEL 220 VAC TBD (ref. 4327NSB Flat STEEL/ 3/4" Nipple Mounted on RLI Water Column; w/
GAUGE Input to drum Glass Gage/ Ended Gage Conn. NEMA 3R Outdoor Illuminator w/ Open
Illum. centerline YARWAY w/ 3/4" Stuffing Box Front Hood; w/ 18" Visibility
) Gage Valves Model
4000S w/ 3/4"
NPTF Vent/Drain
Conn.
LEVEL ) YARWAY
INDCIATOR

Rev. Date: 1/14/2009
LEVEL ) YARWAY
INDICATOR
TEMPORARY BOILOUT LEVEL YARWAY STEEL/ 3/4" Nipple Flgd; 18" Visibility
GAUGE Ended Gage Conn.
w/ 3/4" Stuffing Box
Gage Valves Model
4000S w/ 3/4"
NPTF Vent/Drain
Conn.
PLES W/ PAD deg F
(X2)
LP ECONOMIZER

(X4)
WATER
PREHEATER
FW INLET N/A; 0-300 4-1/2" 1379SS 4-1/2" Dial; 316 SS/ w/ Overload & Vacuum Stops; w/
LINE VISUAL psig XSG XOS XVS 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50-
PRESSURE 04L 0-300 PSI/ Stem Conn. 1098ND Pigtail Syphon; w/ laminated
GAUGE ASHCROFT safety glass; w/ Calibr. Certs
THERMOCOU N/A N/A 1-1/2"H385U4.5- 1-1/2","U"=4- Stepless, Tapered TW w/ Max Bore ID
PLE SA105 OL=6.25"/ 1/2",SA105; 1-1/2" of 0.387 w/ No Lagging Ext. w/
THERMOWELL STI NPT Preassembled TC
FW INLET N/A; 0-250 50-EI-42-E-090- 3/8" dia elem; 5 All Angle, Low Conn, Bimetal TI w/ 1/2"
LINE VISUAL XNH-0/250; inch dial, SS; 1/2" NPT Compress Union and 9" Stem
TEMPERATUR ASHCROFT NPT
E INDICATOR
TEMPERATUR N/A N/A 1-1/2"H385U4.5- 1-1/2","U"=4- Stepless, Tapered TW w/ Max Bore ID

E INDICATOR 316SS OL=9.25"/ 1/2",SA316 SS; 1- of 0.387 w/ No Lagging Ext
THERMOWELL STI 1/2" NPT
FW INLET N/A N/A 1-1/2"H385U4.5- 1-1/2","U"=4- Stepless, Tapered TW w/ Max Bore ID

LINE TEST 316SS OL=6.25" 1/2",SA316 SS; 1- of 0.387 w/ No Lagging Ext. w/ 1/2" NPT
THERMOWELL w/ 1/2" NPT X 6" 1/2" NPT x 17" Lng 304SS Nip Ext
LONG 304SS
NIPPLE & 304SS
CAP AND CHAIN/
STI
LP ECON RECIRC. PUMP STATION
PUMP N/A; 0-300 4-1/2" 1379SS 4-1/2" Dial; 316 SS/ w/ Overload & Vacuum Stops; w/
DISCHARGE VISUAL psig XSG XOS XVS 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50-
PR. GAUGE 04L 0-300 PSI/ Stem Conn. 1098ND Pigtail Syphon; w/ laminated
(x2) ASHCROFT safety glass; w/ Calibr. Certs

Rev. Date: 1/14/2009
SUCTION PR. VISUAL psig XSG XOS XVS 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50-
GAUGE (x2) 04L 0-300 PSI/ Stem Conn. 1098ND Pigtail Syphon; w/ laminated
ASHCROFT safety glass; w/ Calibr. Certs
PUMP INLET 120 VAC, 50/60 HZ 43230S/DWYER 1/4" FNPT CAPSU-PHOTOHELIC; 0-30 PSIG
STRAINER
DIFF. PR.
SWITCH (x2)
DISCHARGE VISUAL psig XSG XOS XVS 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50-
PR. GAUGE 04L 0-300 PSI/ Stem Conn. 1098ND Pigtail Syphon; w/ laminated
ASHCROFT safety glass; w/ Calibr. Certs
PUMP N/A N/A 1-1/2"H385U4.5- 1-1/2","U"=4- Stepless, Tapered TW w/ Max Bore ID
DISCHARGE 316SS OL=6.25" 1/2",316SS; 1-1/2" of 0.387 w/ No Lagging Ext. w/ 1/2" NPT
TEST w/ 1/2" NPT X 6" NPT x 6" Lng 304SS Nip Ext
THERMOWELL LONG 304SS
NIPPLE & 304SS
CAP AND CHAIN/
STI
RECIRC FLOW N/A TBD 4" 600# Orif. 1/8" Thk. Orif. Plt. Constr. per ASME Fluid Meters & Calibr.
ELEMENT Flange Union Constr. of ASTM in acc. w/ ASME PTC 19.5 w/ 1/4%
Meter Run/ A240 TP304SS; acc.
VICKERY-SIMMS Pipe Mat'l of ASTM
SA106 gr. C; 4",
600 lb cl RFWN
Flg. Conn.
RECIRC FLOW Loop- TBD 3051CD2A22A1A Polyurethane- Nema 4 Housing; w/ AGCO Three Valve
TRANSMITTE Pwr'd/ 4-20 B4 M5 L4 Q4/ covered Aluminum/ Manifold Model M4THPS-(4)-XP-R3V &
R mA ROSEMOUNT 1/2" FNPT Two AGCO Blowoff Valves Model
H7HPS-4AT-XP w/ Calibr. Certs
PUMP TYPE K -328 to 1BK-22.5- 3/8" dia elem; Ungrnd, Spr Load, MgO Insulat, Dual
OUTLET INPUT/ mV 1652 C8Y0XB0U3-2-1, 316SS Sh'th/ 1/2" Elem TC w/ Cast Alum Hd & 1/2" NPT x
THERMOCOU deg. F X=1/2" NPT X 6" NPSM 6" Lng 304SS Nip Ext w/ Calibr. Certs
PLE LONG 304SS
NIPPLE/ STI
PLE SA105 OL=6.25"/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/
PUMP N/A N/A 1-1/2"H385U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID
OUTLET LINE A105 OL=6.25" w/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/ 1/2" NPT
TEST 1/2" NPT X 6" x 6" Lng 304SS Nip Ext
THERMOWELL LONG 304SS
NIPPLE & 304SS
CAP AND CHAIN/
STI
FWHTR INLET TYPE K -328 to 1BK-22.5- 3/8" dia elem; Ungrnd, Spr Load, MgO Insulat, Dual
THERMOCOU INPUT/ mV 1652 C8Y0XB0U3-2-1, 316SS Sh'th/ 1/2" Elem TC w/ Cast Alum Hd & 1/2" NPT x
PLE deg. F X=1/2" NPT X 6" NPSM 6" Lng 304SS Nip Ext w/ Calibr. Certs
LONG 304SS
NIPPLE/ STI
PLE SA105 OL=6.25"/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/
FWHTR INLET N/A N/A 1-1/2"H385U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID
LINE TEST A105 OL=6.25" w/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/ 1/2" NPT
THERMOWELL 1/2" NPT X 6" x 6" Lng 304SS Nip Ext
LONG 304SS
NIPPLE & 304SS
CAP AND CHAIN/
STI
HRSG DUCT EQUIPMENT

Rev. Date: 1/14/2009
CO/SCR N/A N/A STI 1", 316SS, Sch. 40
OUTLET DUCT Pipe/ w/ 1" MNPT
THERMOCOU Instrument Conn.&
PLE 2" NPT 316SS
PROTECTION Bushing Bored
TUBE (x32) Thru and Loose on
Stem
HP TYPE K -328 to 1AE-120-C6NU3- 10' of 1/4" 316SS Ungrd,Dual TC Terminat @ J-box (by
SUPERHEATE INPUT/ mV 2282 2-1, 1=1" Square Sheath; 1/2"NPT x Vogt) & 316SS Wld Pad/Rad Sh for 2"
R #1 deg. F Pad w/ 316SS 1/4" Tube Fitt (by OD Tube
TUBESKIN Heat Shield for Vogt)
THERMOCOU 120 Deg Wrap
PLE (x3) Around 2" OD
Tube/ STI
RH TYPE K -328 to 1AE-120-C6NU3- 10' of 1/4" 316SS Ungrd,Dual TC Terminat @ J-box (by
SUPERHEATE INPUT/ mV 2282 2-1, 1=1" Square Sheath; 1/2"NPT x Vogt) & 316SS Wld Pad/Rad Sh for 2"
R #1 deg. F Pad w/ 316SS 1/4" Tube Fitt (by OD Tube
TUBESKIN Heat Shield for Vogt)
THERMOCOU 120 Deg Wrap
PLE (x3) Around 2" OD
Tube/ STI

Rev. Date: 1/14/2009
Thermal Guarantees and Performance

Rev. Date: 1/14/2009
9.0 Thermal Guarantees and Performance
Guarantees are based on the HRSG receiving the exhaust gas stated below, and conditions at
terminal points not less favorable than stated below. Conditions for steam outlets are referred to
the ASME BPVC, Section 1 Boundary. For the reheat superheater, guaranteed steam conditions
are referred to a point no more than 5 ft beyond the outlet or inlet safety valve(s) mounted atop
the HRSG.
TERMINAL POINT REQUIREMENTS

Customer Reference Number CASE 1 - NG 48°F
Fuel Burned (Turbine / Burner) NG / N/A
Ambient Temperature (°F) 48
Barometric Pressure (psia) 12.62
TEG Mass Flow (lbm/hr) 3,148,047
TEG Temperature (°F) 1,105
HP Pressure (psia) 1,821.6
RH Pressure (psia) 398.3
IP Pressure (psia) 414.9
LP Pressure (psia) 61.1
CRH Mass Flow (lbm/hr) 269,139
CRH Temperature (°F) 665.6
Condensate Temperature (F) 101.2
Recirculated FW Temperature (°F) NA
CBD HP / IP / LP (% of HP) 1 / 1 /.83
LP Kettle Boiler Mass Flow (lbm/hr) 21,940
LP Kettle Boiler Steam Pressure (psia) 65.6
LP Kettle Boiler Steam Enthalpy Btu/lb 1,181.3
EXHAUST ANALYSIS
N2 (% volume) 74.58
CO2 (% volume) 3.88
O2 (% volume) 12.45
H2O (% volume) 8.15
Ar (% volume) 0.94
NOx (ppmvd @ 15% O2) 25
CO (ppmvd) 12
SO2 (ppmvd) TBD
VOC (ppmvd non-methane / non-ethane) NA
Particulate (lbm/hr) NA

Rev. Date: 1/14/2009
HRSG CAPACITY GUARANTEES
Vendor Reference No. A.01.001
Burner Release (MBtu/hr - LHV) N/A
Average HP Steam Temp (10 °F) 1,053
Average RH Steam Temp (10 °F) 1,052
Average IP Steam Temp (10 °F) 601
Average LP Steam Temp (10 °F) 569
HP Steam Flow (lbm/hr) 365,212
RH Steam Flow (lbm/hr) 342,230
IP Steam Flow (lbm/hr) 62,625
LP Steam Flow (lbm/hr) 68,420
IP Process Flow from IP BFP; FGH,RAC,& 70,797
RHATT (lbm/hr)
Gas-side Static P (inwg.) 12.0
HRSG STEAM GUARANTEES

HP Steam Quality (% @ drum exit) --
IP Steam Quality (% @ drum exit) --
LP Steam Quality (% @ drum exit) --
Deaerator Dissolved Oxygen cc/l 0.005
HP Steam Purity (ppm TDS @ drum exit)* Later
IP Steam Purity (ppm TDS @ drum exit)* Later
LP Steam Purity (ppm TDS @ drum exit)* Later
* These steam purity guarantees are based upon maintaining the total dissolved solids in the boiler water
in accordance with ABMA recommendations.
HRSG CAPACITY GUARANTEES

Burner Release (MBtu/hr - LHV) N/A
Average HP Steam Temp (10 °F) 1,053
Average RH Steam Temp (10 °F) 1,052
Average IP Steam Temp (10 °F) 608
Average LP Steam Temp (10 °F) 567
HP Steam Flow (lbm/hr) 365,099
RH Steam Flow (lbm/hr) 416,123
IP Steam Flow (lbm/hr) 55,472
LP Steam Flow (lbm/hr) 76,494
IP Process Flow from IP BFP; FGH,RAC,& 79,259
RHATT (lbm/hr)
Gas-side Static P (inwg.) 12.0

Rev. Date: 1/14/2009
HRSG STEAM GUARANTEES
HP Steam Quality (% @ drum exit) --
IP Steam Quality (% @ drum exit) --
LP Steam Quality (% @ drum exit) --
Deaerator Dissolved Oxygen cc/l 0.005
HP Steam Purity (ppm TDS @ drum exit)* Later
IP Steam Purity (ppm TDS @ drum exit)* Later
LP Steam Purity (ppm TDS @ drum exit)* Later
* These steam purity guarantees are based upon maintaining the total dissolved solids in the boiler water
in accordance with ABMA recommendations.
SCR GUARANTEES
GT NOx (ppmvd @ 15% O2) 25.0
Flue Gas Temperature (°F) 665
Assumed Ammonia Concentration LATER
Ammonia Consumption (lbm/hr) LATER
Parasitic Load (kW) LATER
SO2 => SO3 Conversion Rate (%) LATER
Ammonia Slip (ppmvd @ 15% O2) 10.0
Outlet NOx (ppmvd @ 15% O2) 4.5
The warranty period extends for the period of 12 months from the date of substantial completion of the
SCR or 18 months after delivery of the equipment to the job site, whichever occurs first. The catalyst
performance is warranted for maximum 36 months after first exhaust gas in, or max 48 months after
delivery, whichever occurs first.
SCR GUARANTEES
GT NOx (ppmvd @ 15% O2) 25.0
Flue Gas Temperature (°F) 667
Assumed Ammonia Concentration LATER
Ammonia Consumption (lbm/hr) LATER
Parasitic Load (kW) LATER
SO2 => SO3 Conversion Rate (%) LATER
Ammonia Slip (ppmvd @ 15% O2) 10.0
Outlet NOx (ppmvd @ 15% O2) 4.5
The warranty period extends for the period of 12 months from the date of substantial completion of the
SCR or 18 months after delivery of the equipment to the job site, whichever occurs first. The catalyst
performance is warranted for maximum 36 months after first exhaust gas in, or max 48 months after
delivery, whichever occurs first.

Rev. Date: 1/14/2009
NOISE GUARANTEES
Center Frequency (Hz) 31.5 63 125 250 500 1K 2K 4K 8K
Sound Power Level 146 149 154 143 138 135 138 135 134
Near Field Noise (5.0 ft above grade, 3.0 ft from HRSG walls) 85 dB(A) @ 20 Pa
Far Field Noise (3.0 ft. above grade, 400 ft from HRSG walls) 50 dB(A) @ 20 Pa
PSV Noise (3.0 ft and 90° from silencer outlet) 105 dB(A) @ 20 Pa
Startup Vent Noise (3.0 ft and 90° from silencer outlet) 105 dB(A) @ 20 Pa
Performance based upon one unit in operation under steady state operating conditions. Sound pressure
levels to be measured per ANSI B133.8, and all reflective noise shall be removed. Corrections for
uncertainty and measurement tolerance shall be applied according to standard industry practice.
Burner Guarantees
The Burner emissions shall not exceed the following at the maximum heat release of the burner.
EMISSION COMPONENT EMISSION RATE

LB / MM BTU (HHV Basis)
100% Burner load
191.0 MMBtu/HR
N0x 0.080
CO 0.100
VOC 0.024
Particulate / PM-10 0.012

Rev. Date: 1/14/2009
Predicted Thermal Performance
The attached pages represent the Vendor’s predicted thermal performance for the project
specific HRSG. The HRSG has been designed considering these operating points and using
good engineering judgment for the consideration of start-up and transient loads. Any operating
conditions not specified by the customer may constitute a change in HRSG design and
performance.

Rev. Date: 1/14/2009
Customer: RM 11/18/98
Service: 2 x 501F 48F/UNFIRED/NG/CASE 2 A.01.002
Exhaust Gas Flow (lbs/hr) 3148047 Exhaust Gas Temperature (F) 1105
Gas-side pressure drop (inwc) 12.0 Total Losses (%) .50
Burner output (MMBtu/hr) .00 Lower Heating Value (Btu/lb) 20567
Inlet Gas Constituents (by wt) CO2 6.01 H2O 5.16 N2 73.49 A 1.32 O2 14.01
Inlet Gas Constituents (by vol) CO2 3.88 H2O 8.15 N2 74.58 A .94 O2 12.45
Outlet Flow Temp. Press. Appr. Temp Pinch Point Blow-Down

(lbs/hr) (F) (psia) (F) (F) (%)
RH 416123 1052 484
HP 365099 1053 1866 10.4 9.8 .99
IP 55472 608 509 9.6 11.4 .00
LP 76494 567 71 15.5 12.1 90.20
HP, LP data are those after NRVs
HPDS Spray flow 122 (lbs/hr) @ 324 (F)

RHDS Spray flow 115 (lbs/hr) @ 321 (F)
/---------------Steam/water Side---------------/ /-Gas Side-/

Section Flow Temperature Duty Temperature
(lbs/hr) (F) (MMBtu/hr) (F)
In Out In Out
1. HPSH1 365099 995 1054 13.262 1105 1090
2. RHTR1 416123 927 1052 27.945 1090 1058
3. HPSH2 365099 913 995 19.389 1058 1036
4. HPDS1 365099 914 913 .000 1036 1036
5. RHDS1 416124 928 927 .000 1036 1036
6. BRNR1 0 0 0 .000 1036 1036
7. HPSH3 364977 765 914 40.263 1036 989
8. RHTR2 416010 694 928 52.939 989 928
9. HPSH4 364977 630 765 61.348 928 856
10. HPEV1 319624 620 630 159.229 856 667
11. HPEV1 45352 620 630 22.593 667 640
12. HPEC1 368627 591 620 16.249 640 621
13. IPSH1 55472 470 608 5.476 621 612
14. LPSH1 76494 319 569 9.975 621 562
15. HPEC2 368627 572 591 9.293 602 591
16. HPEC3 368627 464 572 47.664 591 533
17. IPEV1 44312 460 470 33.810 533 491
18. IPEV2 11161 460 470 8.516 491 481
19. HPEC4 368627 429 464 14.489 481 463
20. IPEC1 55467 321 460 8.305 463 453
21. HPEC5 368627 324 429 40.360 453 403
22. LPEV1 76494 304 320 57.528 403 332
23. LPEC1 554869 101 304 113.545 332 189
--------
762.178
DA PRESSURE : 89.2
DA TEMPERATURE : 319.6

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 342230 1052 399
HP 365212 1053 1822 10.6 10.0 .99
IP 62625 601 416 8.0 12.8 .00
LP 70797 569 61 15.9 11.7 91.35
HPDS Spray flow .00 (lbs/hr) @ 316 (F)


In Out In Out
1. HPSH1 365212 994 1053 13.346 1105 1090
2. RHTR1 342230 887 1052 30.140 1090 1055
3. HPSH2 365213 914 995 18.866 1055 1034
4. HPDS1 365214 914 914 .000 1034 1034
5. RHDS1 342230 935 887 .000 1034 1034
6. BRNR1 0 0 0 .000 1034 1034
7. HPSH3 365214 766 914 39.603 1034 988
8. RHTR2 334907 653 935 50.879 988 929
9. HPSH4 365215 627 766 61.691 929 857
10. HPEV1 319867 617 627 161.914 857 665
11. HPEV1 45349 617 627 22.955 665 637
12. HPEC1 368867 586 617 16.691 637 617
13. IPSH1 62625 450 601 6.395 617 607
14. LPSH1 70797 311 570 9.487 617 561
15. HPEC2 368867 566 586 9.834 598 586
16. HPEC3 368867 447 566 51.918 586 523
17. IPEV1 50039 442 450 39.189 523 475
18. IPEV2 12586 442 450 9.857 475 463
19. HPEC4 368867 413 447 13.667 463 446
20. IPEC1 60685 312 442 8.392 446 436
21. HPEC5 368867 316 413 37.378 436 389
22. LPEV1 70797 295 311 53.319 389 323
23. LPEC1 564995 103 295 109.324 323 186
--------
764.845
DA PRESSURE : 79.3

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 313595 1052 381
HP 366866 1052 1811 10.8 10.1 .99
IP 63994 600 395 7.8 13.2 .00
LP 69367 569 58 16.2 11.7 91.68


In Out In Out
1. HPSH1 366865 993 1053 13.516 1105 1090
2. RHTR1 313595 865 1052 31.192 1090 1054
3. HPSH2 366864 913 993 18.792 1054 1032
4. HPDS1 366864 914 914 .000 1032 1032
5. RHDS1 313594 940 865 .000 1032 1032
6. BRNR1 0 0 0 .000 1032 1032
7. HPSH3 366864 766 914 39.332 1032 987
8. RHTR2 303328 641 940 48.464 987 931
9. HPSH4 366864 626 767 62.171 931 858
10. HPEV1 321335 616 627 163.334 858 665
11. HPEV1 45529 616 627 23.142 665 637
12. HPEC1 370532 585 616 16.911 637 616
13. IPSH1 63994 445 600 6.592 616 606
14. LPSH1 69367 308 570 9.375 616 561
15. HPEC2 370532 565 585 10.080 597 585
16. HPEC3 370532 443 565 53.136 585 520
17. IPEV1 51134 437 445 40.307 520 471
18. IPEV2 12860 437 445 10.137 471 458
19. HPEC4 370532 409 443 13.619 458 441
20. IPEC1 61807 309 437 8.411 441 431
21. HPEC5 370532 313 409 36.910 431 385
22. LPEV1 69367 292 309 52.434 385 320
23. LPEC1 570570 105 292 107.828 320 185
--------
765.685
DA PRESSURE : 76.1

Rev. Date: 1/14/2009
Service: 2 x 501F 48F/FIRED/NG/CASE 4 A.01.004
Burner output (MMBtu/hr) 86.03 Lower Heating Value (Btu/lb) 20567

(lbs/hr) (F) (psia) (F) (F) (%)
RH 400081 1052 467

HP 431760 1051 2142 20.8 9.9 .99
IP 50976 621 489 13.8 11.0 .00
LP 65929 587 65 22.7 11.8 92.90


In Out In Out
1. HPSH1 431760 1005 1052 13.180 1105 1090
2. RHTR1 400081 920 1052 28.357 1090 1058
3. HPSH2 431760 949 1005 15.827 1058 1039
4. HPDS1 431760 950 950 .000 1039 1039
5. RHDS1 400080 988 920 .000 1039 1039
6. BRNR1 0 0 0 .000 1039 1132
7. HPSH3 431760 773 950 58.831 1132 1065
8. RHTR2 388288 656 988 70.063 1065 985
9. HPSH4 431760 650 773 76.752 985 896
10. HPEV1 378522 630 650 175.141 896 690
11. HPEV1 53238 630 650 24.633 690 660
12. HPEC1 436078 595 630 23.037 660 633
13. IPSH1 50976 465 621 5.522 633 624
14. LPSH1 65929 312 588 9.400 633 578
15. HPEC2 436078 568 595 15.526 615 596
16. HPEC3 436078 453 568 59.048 596 524
17. IPEV1 40672 452 466 31.390 524 486
18. IPEV2 10304 452 466 7.952 486 476
19. HPEC4 436078 414 453 18.622 476 454
20. IPEC1 48777 314 452 7.203 454 445
21. HPEC5 436078 318 414 43.438 445 391
22. LPEV1 65929 290 313 54.024 391 324
23. LPEC1 618896 105 290 114.994 324 181
--------
852.939
DA PRESSURE : 80.7

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 451471 1052 527

HP 507733 1054 2055 25.5 11.7 .99
IP 32039 623 555 20.9 8.2 .00
LP 58989 589 67 29.9 11.9 94.56


In Out In Out
1. HPSH1 507733 1018 1055 12.062 1105 1091
2. RHTR1 451471 937 1052 28.015 1091 1059
3. HPSH2 507732 982 1018 11.957 1059 1046
4. HPDS1 507731 997 983 .000 1046 1046
5. RHDS1 451471 1053 937 .000 1046 1046
6. BRNR1 0 0 0 .000 1046 1231
7. HPSH3 503792 788 997 76.335 1231 1145
8. RHTR2 429129 701 1053 82.481 1145 1052
9. HPSH4 503792 646 788 96.245 1052 942
10. HPEV1 442320 621 647 212.759 942 693
11. HPEV1 61472 621 647 29.569 693 658
12. HPEC1 508830 585 621 26.743 658 626
13. IPSH1 32039 478 623 3.342 626 621
14. LPSH1 58989 312 590 8.441 626 577
15. HPEC2 508830 555 585 19.983 612 588
16. HPEC3 508830 454 555 59.735 588 516
17. IPEV1 25471 457 478 19.463 516 492
18. IPEV2 6569 457 478 5.019 492 486
19. HPEC4 508830 411 454 23.712 486 457
20. IPEC1 29838 314 457 4.591 457 452
21. HPEC5 508830 318 411 49.552 452 391
22. LPEV1 58989 283 312 54.163 391 324
23. LPEC1 679878 109 283 118.934 324 176
--------
943.102
DA PRESSURE : 80.4

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 312998 1052 193

HP 391905 1054 1060 2.8 14.0 .99
IP 62170 548 207 1.9 14.4 .00
LP 50558 535 47 16.7 9.8 94.99


In Out In Out
1. HPSH1 391904 998 1055 12.893 1105 1090
2. RHTR1 312998 858 1052 31.697 1090 1054
3. HPSH2 391904 922 998 17.352 1054 1034
4. HPDS1 391903 927 923 .000 1034 1034
5. RHDS1 312998 958 858 .000 1034 1034
6. BRNR1 0 0 0 .000 1034 1034
7. HPSH3 391056 776 928 36.491 1034 992
8. RHTR2 299903 727 959 35.921 992 951
9. HPSH4 391056 564 776 70.641 951 868
10. HPEV1 343425 562 565 213.245 868 615
11. HPEV1 47631 562 565 29.576 615 579
12. HPEC1 394967 535 562 13.957 579 562
13. IPSH1 62170 389 548 5.918 562 553
14. LPSH1 50558 293 537 6.267 562 525
15. HPEC2 394967 513 535 10.451 547 534
16. HPEC3 394967 391 513 53.964 534 468
17. IPEV1 49552 388 390 41.507 468 417
18. IPEV2 12618 388 390 10.569 417 404
19. HPEC4 394967 365 391 10.959 404 390
20. IPEC1 60011 294 388 5.909 390 383
21. HPEC5 394967 296 365 27.987 383 348
22. LPEV1 50558 277 293 36.363 348 303
23. LPEC1 578125 106 277 99.084 303 178
--------
770.749
DA PRESSURE : 60.4

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 237216 1051 365

HP 276965 1053 1406 6.0 7.8 .99
IP 39996 576 373 7.9 9.5 .00
LP 53253 543 47 12.9 9.4 90.78


In Out In Out
1. HPSH1 276964 982 1053 11.623 1104 1086
2. RHTR1 237216 849 1051 25.516 1086 1046
3. HPSH2 276963 877 982 17.818 1046 1019
4. HPDS1 276962 934 877 .000 1019 1019
5. RHDS1 237216 945 849 .000 1019 1019
6. BRNR1 0 0 0 .000 1019 1019
7. HPSH3 268795 787 934 25.407 1019 979
8. RHTR2 227397 682 945 31.798 979 929
9. HPSH4 268795 592 787 49.870 929 850
10. HPEV1 243072 586 592 139.883 850 624
11. HPEV1 25723 586 592 14.803 624 600
12. HPEC1 271483 559 586 10.015 600 583
13. IPSH1 39996 439 576 3.645 583 576
14. LPSH1 53253 293 545 6.798 583 529
15. HPEC2 271483 544 559 5.347 566 557
16. HPEC3 271483 436 544 34.090 557 501
17. IPEV1 32964 431 439 26.217 501 457
18. IPEV2 7032 431 439 5.592 457 448
19. HPEC4 271483 403 436 9.541 448 432
20. IPEC1 38557 295 431 5.550 432 423
21. HPEC5 271483 297 403 29.928 423 373
22. LPEV1 53253 281 294 41.108 373 303
23. LPEC1 421470 101 281 76.157 303 173
--------
570.708
DA PRESSURE : 61.1

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 208116 1051 391

HP 280229 1053 1412 6.3 7.9 .99
IP 37405 577 397 8.9 9.0 .00
LP 54385 543 47 13.2 9.5 90.63


In Out In Out
1. HPSH1 280228 984 1053 11.587 1104 1086
2. RHTR1 208116 805 1051 27.306 1086 1044
3. HPSH2 280227 886 984 16.710 1044 1018
4. HPDS1 280226 933 886 .000 1018 1018
5. RHDS1 208116 952 805 .000 1018 1018
6. BRNR1 0 0 0 .000 1018 1018
7. HPSH3 273387 789 933 25.253 1018 978
8. RHTR2 194891 691 952 27.173 978 936
9. HPSH4 273387 592 790 51.167 936 854
10. HPEV1 247268 586 593 142.100 854 625
11. HPEV1 26119 586 593 15.010 625 601
12. HPEC1 276121 559 586 10.149 601 584
13. IPSH1 37405 444 577 3.355 584 577
14. LPSH1 54385 294 544 6.917 584 529
15. HPEC2 276121 544 559 5.491 567 558
16. HPEC3 276121 440 544 33.386 558 503
17. IPEV1 30821 436 445 24.349 503 462
18. IPEV2 6584 436 445 5.202 462 454
19. HPEC4 276121 407 440 10.060 454 437
20. IPEC1 35966 295 436 5.360 437 428
21. HPEC5 276121 298 407 31.383 428 375
22. LPEV1 54385 281 294 42.331 375 304
23. LPEC1 426738 105 281 75.482 304 175
--------
569.769
DA PRESSURE : 61.4

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 205229 1052 128

HP 291110 1052 1033 4.2 9.4 .99
IP 53559 536 135 .0 13.3 .00
LP 28991 536 48 14.6 6.9 96.60


In Out In Out
1. HPSH1 291109 984 1053 11.561 1104 1086
2. RHTR1 205229 791 1052 27.559 1086 1043
3. HPSH2 291108 886 984 16.529 1043 1018
4. HPDS1 291107 937 886 .000 1018 1018
5. RHDS1 205230 960 791 .000 1018 1018
6. BRNR1 0 0 0 .000 1018 1018
7. HPSH3 283978 795 937 24.230 1018 980
8. RHTR2 191086 736 960 21.867 980 945
9. HPSH4 283977 556 795 54.811 945 859
10. HPEV1 257152 552 557 163.696 859 594
11. HPEV1 26825 552 557 17.076 594 566
12. HPEC1 286817 525 552 9.910 566 550
13. IPSH1 53559 357 536 5.381 550 538
14. LPSH1 28991 288 537 3.645 550 520
15. HPEC2 286817 504 525 7.147 535 523
16. HPEC3 286817 363 504 44.746 523 449
17. IPEV1 44077 358 358 38.012 449 385
18. IPEV2 9483 358 358 8.178 385 371
19. HPEC4 286817 343 363 5.885 371 361
20. IPEC1 52121 288 358 3.857 361 355
21. HPEC5 286817 290 343 15.643 355 328
22. LPEV1 28991 273 288 19.840 328 295
23. LPEC1 429449 110 273 70.381 295 175
--------
569.953
Steaming in IPEC1 section = 95. lbs/hr
DA PRESSURE : 55.7

Rev. Date: 1/14/2009
Service: 2 x 501F -4F/UNFIRED/NG/CASE 10 A.03.010

(lbs/hr) (F) (psia) (F) (F) (%)
RH 333722 1027 384

HP 357795 1022 1778 8.4 10.3 .99
IP 69049 597 401 6.4 13.8 .00
LP 74447 566 62 13.3 12.1 90.67

RHDS Spray flow .00 (lbs/hr) @ 314 (F)

In Out In Out
1. HPSH1 357795 975 1022 10.627 1063 1051
2. RHTR1 333722 916 1027 19.745 1051 1029
3. HPSH2 357795 900 975 17.155 1029 1010
4. HPDS1 357796 901 901 .000 1010 1010
5. RHDS1 333723 916 916 .000 1010 1010
6. BRNR1 0 0 0 .000 1010 1010
7. HPSH3 357785 759 901 37.115 1010 969
8. RHTR2 333723 628 916 51.807 969 911
9. HPSH4 357786 624 759 58.478 911 845
10. HPEV1 311999 615 624 159.397 845 661
11. HPEV1 45787 615 624 23.392 661 634
12. HPEC1 361363 586 615 15.850 634 616
13. IPSH1 69049 447 597 6.981 616 605
14. LPSH1 74447 312 567 9.830 616 560
15. HPEC2 361363 568 586 8.854 596 586
16. HPEC3 361363 447 568 51.759 586 525
17. IPEV1 54992 440 447 43.167 525 474
18. IPEV2 14057 440 447 11.035 474 461
19. HPEC4 361363 414 447 12.799 461 445
20. IPEC1 66854 314 440 9.032 445 435
21. HPEC5 361363 317 414 36.563 435 391
22. LPEV1 74447 299 313 54.989 391 325
23. LPEC1 562592 105 299 110.091 325 191
--------
748.664
DA PRESSURE : 80.9

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 335197 1052 393

HP 351575 1053 1775 9.6 9.3 .99
IP 60074 598 409 7.5 12.4 .00
LP 68638 565 60 15.7 11.3 91.52


In Out In Out
1. HPSH1 351575 969 1054 18.390 1126 1104
2. RHTR1 335197 827 1052 40.047 1104 1056
3. HPSH2 351575 856 969 26.124 1056 1024
4. HPDS1 351575 914 856 .000 1024 1024
5. RHDS1 335197 930 827 .000 1024 1024
6. BRNR1 0 0 0 .000 1024 1024
7. HPSH3 339546 768 915 35.872 1024 981
8. RHTR2 319996 654 930 47.466 981 923
9. HPSH4 339546 623 768 57.814 923 852
10. HPEV1 299063 614 623 153.663 852 659
11. HPEV1 40483 614 623 20.801 659 633
12. HPEC1 342941 584 614 15.153 633 614
13. IPSH1 60074 448 598 6.066 614 604
14. LPSH1 68638 309 567 9.121 614 557
15. HPEC2 342941 565 584 8.516 594 583
16. HPEC3 342941 446 565 48.206 583 521
17. IPEV1 48273 441 448 37.872 521 473
18. IPEV2 11802 441 448 9.259 473 461
19. HPEC4 342941 413 446 12.428 461 444
20. IPEC1 57883 311 441 8.023 444 434
21. HPEC5 342941 314 413 35.349 434 388
22. LPEV1 68638 294 310 51.108 388 321
23. LPEC1 551296 116 294 98.697 321 190
--------
739.975
DA PRESSURE : 77.4

Rev. Date: 1/14/2009

(lbs/hr) (F) (psia) (F) (F) (%)
RH 424128 1052 497

HP 453002 1053 2271 26.0 9.2 .99
IP 41746 629 522 17.3 9.5 .00
LP 60286 594 65 26.1 11.4 93.97


In Out In Out
1. HPSH1 453001 996 1054 17.289 1126 1105
2. RHTR1 424128 888 1052 37.430 1105 1060
3. HPSH2 453001 936 996 18.552 1060 1038
4. HPDS1 453001 973 936 .000 1038 1038
5. RHDS1 424128 1016 888 .000 1038 1038
6. BRNR1 0 0 0 .000 1038 1186
7. HPSH3 443161 778 973 67.171 1186 1106
8. RHTR2 400720 658 1016 78.420 1106 1012
9. HPSH4 443161 658 778 81.958 1012 913
10. HPEV1 390973 633 659 174.812 913 697
11. HPEV1 52188 633 659 23.334 697 668
12. HPEC1 447593 596 633 25.008 668 636
13. IPSH1 41746 472 629 4.604 636 629
14. LPSH1 60286 311 595 8.812 636 582
15. HPEC2 447593 567 596 17.412 619 597
16. HPEC3 447593 454 567 58.796 597 522
17. IPEV1 33457 455 472 25.697 522 490
18. IPEV2 8289 455 472 6.366 490 481
19. HPEC4 447593 413 454 20.115 481 455
20. IPEC1 39546 313 455 5.992 455 448
21. HPEC5 447593 318 413 44.381 448 390
22. LPEV1 60286 286 312 51.534 390 323
23. LPEC1 634964 119 286 106.366 323 183
--------
874.048
DA PRESSURE : 79.8

Rev. Date: 1/14/2009
Boiler Water Limits

Rev. Date: 1/14/2009
10.0 Boiler Water Limits
Boiler water concentrations shall not exceed the following:
Test Procedure for Solids in Steam
 All sampling and testing is to be conducted by the Purchaser according to the methods
prescribed by the American Society for Testing Materials.
 It is the responsibility of the Company to provide the sampling nozzles and connections, etc.,
for proper sample taking according to ASTM standards.
 All methods, rules and practices given in Section 11 of Annual Book of ASTM Standards
(latest edition), as applicable, should be used in determining the solids in steam.
 Some of the specific applicable standards are:
D-1192 Equipment and Sampling Techniques

D-3370 Sampling of Water
D-3864 Continuous Sampling of Water
D-1066 Sampling of Steam
D-2777 Determination of Precision and Bias
 The solids in the steam shall be determined by sodium tracer method using sodium ion
electrode, ASTM D-2186, Method C.
 Vaporous carryover of silica or any other gases are not included in the solids in steam.
 If the Purchaser determines that the solids in steam exceed the guaranteed value, after
correction for water conditions, a report prepared by the Purchaser or his agent, along with
the raw data, shall be given to the Company for analysis.
 The Company reserves the right to ask for a re-test if it feels that all the guidelines were not
followed.
A detailed test procedure will be prepared by the Company after the award of the order.

Rev. Date: 1/14/2009
WATERTUBE BOILERS
RECOMMENDED BOILER WATER LIMITS AND ASSOCIATED STEAM PURITY5
At Steady State Full Load Operation
Drum Type Boilers
Drum Pressure Range Range Suspended Range

psig Total Dissolved Total Alkalinity2 Solids Boiler Total Dissolved Solids2,4
Solids1 Boiler Boiler Water Water Steam ppm
Water ppm (max) ppm ppm (max) (max Expected Value)
0 - 300 700 - 3500 140 - 700 15 0.2 - 1.0
301 - 450 600 - 3000 120 - 600 10 0.2 - 1.0
451 - 600 500 - 2500 100 - 500 8 0.2 - 1.0
601 - 750 400 - 2000 80 - 400 6 0.2 - 1.0
751 - 900 300 - 1500 60 - 300 4 0.2 - 1.0
901 - 1000 250 - 1250 50 - 250 2 0.2 - 1.0
1001- 1800 100 NOTE (3) 1 0.1
Notes:
(1) Actual values within the range reflect the TDS in the feed water. Higher values are for high solids, lower values are for low solids in
the feed water.
(2) Actual values within the range are directly proportional to the actual value of TDS of boiler water. Higher values are for the
high solids, lower values are for low solids in the boiler water.
(3) Dictated by boiler water treatment.
(4) These values are exclusive of silica.
(5) Source - The American Boiler Manufacturers Association.
FIGURE 10.1
Boiler Feedwater Boiler Water

Drum Pressure Iron Copper Total Hardness Silica Total (1)
(psig) (ppm Fe) (ppm Cu) (ppm CaCO3) (ppm SiO3) Alkalinity (2)
(ppm CaCO3)
0 - 300 0.100 0.050 0.300 150 140 - 700
301 - 450 0.050 0.025 0.300 90 120 - 600
451 - 600 0.030 0.020 0.200 40 100 - 500
601 - 750 0.025 0.020 0.200 30 80 - 400
751 - 900 0.020 0.015 0.100 20 60 - 300
901 - 1000 0.020 0.015 0.050 8 50 - 200
1001 - 1500 0.010 0.010 0.0 2 0 ***
(1) Alkalinity not to exceed 10 percent of specific conductance.
(2) Minimum level of OH alkalinity in boilers below 100 psi must be individually specified with regard to silica solubility and other
components of internal treatment.
*** Zero in this case refers to free sodium or potassium hydroxide alkalinity. Some small variable amount of total alkalinity will be present and
measurable with the assumed congruent control of volatile treatment employed at these high pressure ranges.
Source - ASME Research Committee on Water in Thermal Power Systems.
Guidelines for water quality in modern industrial water tube boilers for reliable continuous operation.
FIGURE 6.2

Rev. Date: 1/14/2009
Appendix

Rev. Date: 1/14/2009

HRSG - Primer

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HEAT RECOVERY STEAM GENERATORS

Copyright  2009 RIC MIDDLETON, PE

Document Title: HRSG Primer and Design Overview Page No.: 1

1. Codes & Standards. . . . . . . 3

2. Scope of Suppy & Terminal Points. . . . . 5

3. Owner Supplied Items . . . . . . 14

4. Field Work Required . . . . . . 17

6. Shop Assembly / Modular Construction. . . . . 33

7. Testing and Inspection . . . . . . 36

8. Heat Recovery Steam Generator Trim Lists . . . 38

9. Thermal Guarantees and Performance . . . . 54

10. Boiler Water Limits . . . . . . 72

Table 1.3 Performance (Gas Turbine Load Cases)

Copyright  2009 RIC MIDDLETON, PE

Document Title: HRSG Primer and Design Overview Page No.: 2

Copyright  2009 RIC MIDDLETON, PE

Document Title: HRSG Primer and Design Overview Page No.: 3

Copyright  2009 RIC MIDDLETON, PE

Document Title: HRSG Primer and Design Overview Page No.: 4

Copyright  2009 RIC MIDDLETON, PE

Document Title: HRSG Primer and Design Overview Page No.: 5

HRSG Scope of Supply By HRSG By NOT

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Document Title: HRSG Primer and Design Overview Page No.: 6

II. EXHAUST BYPASS SYSTEM X

III. DUCT BURNER SYSTEM

IV. BLOWDOWN AND ASSOC. EQUIPMENT

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Document Title: HRSG Primer and Design Overview Page No.: 7

V. BOILER FEED SYSTEM

VI. CO CATALYST SYSTEM

VII. SCR CATALYST SYSTEM (NOx)

VIII OUTLET STACK & TRANSITION DUCT

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Document Title: HRSG Primer and Design Overview Page No.: 8

IX FRESH AIR FIRING SYSTEM X

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Document Title: HRSG Primer and Design Overview Page No.: 9

Outlet of the HRSG stack.

LP Water and Steam Large Bore Piping Interfaces

Outlet connection of the LP superheater piping. Connection shall terminate at a 50 foot

Boiler Feed Pump

RH Steam Large Bore Piping Interfaces

HP Water and Steam Large Bore Piping Interfaces

Inlet connection of the HP economizer inlet piping. Connection shall terminate

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Document Title: HRSG Primer and Design Overview Page No.: 10

IP Water and Steam Large Bore Piping Interfaces

Inlet connection of the IP economizer inlet piping. Connection shall terminate

Safety Valve Vent Stacks/Silencers

Drain Valves-Drum Mounted Instrumentation

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Document Title: HRSG Primer and Design Overview Page No.: 11

Instruments Test Connections

 All boiler instrumentation shall terminate junction boxes.

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Document Title: HRSG Primer and Design Overview Page No.: 12

 Inlet flange for instrument air located on the burner skid.

 Inlet flanges for ammonia on the flow control skid.

 Terminal strip in junction box located on flow control skid.

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Document Title: HRSG Primer and Design Overview Page No.: 13

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Document Title: HRSG Primer and Design Overview Page No.: 14