BOILER PROPER PIDs Introduction

VUNG ANG 1 THERMAL POWER PLANT
2X600MW
BOILER PROPER P&IDs introduction
2012 年 7 月
Catalogue
• 1.Economizer system
VA1-BWBC-01HAC-M-M1A-PID-0001
• 2.Boiler evaporation system
VA1-BWBC-01HAD-M-M1A-PID-0001
• 3.Boiler superheater system
VA1-BWBC-01HAH-M-M1A-PID-0001
• 4.Boiler reheat system
VA1-BWBC-01HAJ-M-M1A-PID-0001
• 5.Boiler auxiliary warming system
VA1-BWBC-01LBG-M-M1A-PID-0001
Catalogue
• 6.Boiler metal temperature measurements P&ID
VA1-BWBC-01100-M-M1A-PID-0004
• 7.Burner & flame detection cooling system VA1-
BWBC-01HHA-M-M1A-PID-0001
• 8.Fuel oil firing system
VA1-BWBC-01HHF-M-M1A-PID-0001
• 9.Boiler gas testing points & secondary air
system VA1-BWBC-01100-M-M1A-PID-0003
Economizer system
 System design specification
The main feedwater piping (10LAB10BR001) is from 1m beyond K1 column to the
economizer inlet header (10HAC10AC001). Beyond the feedwater piping, there are
one electric gate valve (10LAB10AA201) and one electric throttle valve
(10LAB10AA002) on the main feedwater piping, two electric gate valves
(10LAB10AA202, 10LAB10AA203) and one electric control valve (10LAB10AA001) on
30%feedwater bypass piping. These valves formed feedwater control station which
is located on the turbine side. There is also a vent piping (10HAN10BR501) on
feedwater control station. At the terminal point B-EC-01, there is a transition piece
(10LAB10AJ001) transfers the feedwater piping from size Φ508X40 to size
Φ533.4X50 in boiler proper scope.
 After boiler feedwater goes through the feedwater piping, it comes into economizer
inlet header (10HAC10AC001), and then flows through 285 tube bank sections
(10HAC10BG001~285), in this progress, water will be heated by flue gas
convection. There are two economizer outlet headers (10HAC10AC001 and 002)
collect water from 285 economizer sections and mix it together. Two drum
feedwater piping (10HAC11BR001 and 10HAC13BR001) connect economizer outlet
headers will transfer the heated water to the drum.
Economizer system
 There is an economizer recirculation piping (10HAC12BR001) from drum shell to
economizer inlet header. During the start-up time or shut down time, if there was no
continuous feedwater to the economizer, the economizer recirculation piping will
open and let the water from drum back to economizer to protect the economizer,
prevent economizer dry heating and evaporation.
 There are also several auxiliary pipes located on economizer system, including an
vent pipe DN32 (10HAN10BR501) on feedwater piping; a drain piping DN50
(10LCQ61BR501) on feedwater piping combine with a drain piping (10LCQ61BR502)
from economizer inlet header to boiler blow down system; a water filling piping
DN50 (10HAC11BR501) on feedwater piping; a feedwater sampling piping DN10
(10HAC10BR504) on economizer inlet header and two vent pipes DN32
(10HAC14BR501 and 10HAC15BR501) on drum feedwater piping. For the drain
piping (10LCQ61BR501), there is an acid cleaning piping (10LCQ61BR503) used for
chemical inside cleaning before ignition. There are also two nitrogen filling pipes on
drum feedwater vent piping to do the nitrogen protection after shutdown the boiler.
Economizer system
 Various pressure measurements are used to monitor feedwater
pressure, a local pressure indicator (10HAC10CP501) and two pressure
transmitters (10HAC10CP001 and 002) are located on economizer inlet
heater. Two thermal couples located on feedwater piping and two
thermal couples located on economizer inlet header are used to monitor
boiler feedwater temperature. There are also two thermal couples on
economizer outlet header and two thermal couples on drum feedwater
piping.
 Throttle valve: On the main feedwater piping, it will be in action when

the required pressure for SH spray water is higher than feedwater
during the emergency case (Much increases on spray water flow). Keep
the required spray water pressure and feedwater pressure at the same
time.
Boiler evaporation system
 The boiler adopts single drum (10HAD10AC001) with Φ1775mm ID, 185mm wall thickness
and 29930mm length, the drum head thickness is 170mm. Both the drum and its spherical
heads are made of SA-299 plate.
 In order to get the steam and water separated efficiently while the boiler load is varied
significantly, 232 cyclone steam separators with Φ292mm are equipped and arranged in
three rows along the drum length, it could minimize the fluctuation of the water level. Two
stage louver type separators will be installed to get 99% of steam quality before entering the
superheater. The primary stage separator is installed slantwise at the upper part of cyclone;
the secondary stage separator is installed on the top of drum.
 A big jacket inside of the drum keeps equal temperature distribution for the sub cooled water
from drum wall and the mixture interlayer of the water and steam, this could also get benefit
to reduce the drum metal temperature difference and improve the flexibility, safety and
reliability during the operation. There is a large size downcomers with Φ558.8X50 under the
each end of drum head (10HAD11AC002, 005), and two downcomers with Φ660.4X60 under
the drum body (10HAD11AC003, 004). To avoid vortex and get steam free saturated water, a
vortex inhibitor eliminator is installed at the each entrance of downcomers.
 Different functional piping systems are also equipped to the drum, including the
chemical dosing pipes, continuously blow-down pipes, emergency blow off piping,
water sampling pipes and saturated steam piping.
 The furnace is fully welded membrane water-cooled and made by the tube and
membrane bar. Both smooth and ribbed tube are all used, which are made in SA-210C
with Φ60×6.5, and the membrane bar is 6×15, of A36 material. The furnace tubes
space is 75mm, the upper furnace depth is 9,900mm, the lower furnace depth is
17,100mm, the furnace width is 32,100mm and the height is 53,650mm (from the
lower header to the roof). In order to increase the reliability of water circulation,
ribbed tube is adapted for the high heat duty area of the furnace. In the meanwhile, to
improve the high temperature gas fullness in the furnace, the arch is formed by the
rear water wall at the furnace exit, which will be extended to the 1/3 depth of the
furnace. The arch is supported by the hangers and trusses, which upper part of the
rear waterwall (10HAD30BG003) will be separated into two parts, one
(10HAD30BG001) turns upward and is connected to the upper header of the front
screen panel of rear wall (10HAD30AC001, 002);
 the other which forms the fully welded membrane enclosure of the
horizontal convection pass floor. The second section (10HAD30BG002)
turns up at back-end pass inlet and extends to the horizontal gas pass and
forms rear screen (S1=225mm). Finally, it connects to the upper header of
the rear water wall (10HAD30AC017, 018).
 The boiler adopts natural circulation. Centralized water supply and
decentralized water inlet & outlet are used in water circulation. This
system has simple structure and convenient installation. There are 66
circulation circuits in the front and rear wall along the furnace width
according to the characteristics of “W”-flame downshot boiler which has
large width of the furnace and homogeneous thermal load. The water level
will be balanced by downcomers and circulation loops. Application of the
multi-lead ribbed tubes in high heat flux zone effectively prevented the
occurrence of film boiling and the deterioration of heat transfer; ensure
the reliability of the water circulation and good self-compensation.
 The water flows downward to the lower furnace header at elevation of 7m through
two downcomers of Φ558.8X50 and other two downcomers of Φ660.4X60; they are
all made from SA-106C material. The water then distribute to each lower header of
furnace via 152 suppliers (10HAD17BR001~152) with Φ133×13, SA-106C. After
flowing through the water wall, the mixture of water and steam enters the upper
header of furnace, then is induced to the front and rear water compartment of the
drum and distributed to each cyclone separator through 168 risers
(10HAD16BR001~168) of Φ159×14, SA-106C. Both of the upper and lower headers
of furnace are made of Φ245×45, SA-106C.
 There are also three blowdown pipes to ensure enough protections if any emergency
case happens. The continuous blowdown piping (10HAD12BR501) with one manual
valve and one electrical control valve and combined with piping (10LCQ12BR502) is
designed per 3% BMCR flow in maximum; but it will be in normal operation at
0.5%~1%BMCR flow. It is mainly used for control the drum water quality especially
the silicon content. The emergency blowdown piping (10HAD14BR001) with two
electrical stop valves is used for empty the drum water in case of emergency.
 The intermittent blowdown piping (10HAD22BR001) will be used for control the drum
water quality if the continuous blowdown can not satisfy from manifold header
(10HAD60AC001) which collects the water from 4 downcomers. The continuous blown
down and intermittent blowdown system can ensure totally 5% BMCR capacity per
contract requirement.
 There are six spring safety valves (10HAD10AA601~606) with totally 83.1% BMCR
emission capacity on the drum to protect the drum and boiler in safety operation.
 Two local pressure indicators (10HAD10CP501, 502) and three pressure transmitters
(10HAD10CP001~003) are used for monitor and control the drum working pressure.
 In any different operation conditions, the drum water level control is considered as the
most important control method to ensure the security of the boiler. Two bicolor level
gauges (10HAD10CL501, 502) with drum level CCTV system will be used for monitoring
water level directly by actual images. Two electrode gauges (10HAD10CL001, 002) will
send the digital signals to DCS system to control the drum level. Four balance vessels (2 in
3, one standby) with level transmitter are used for control and interlock protection as
follows (baseline is the drum centerline):
 L=-150mm (Alarm);
 LL=-230mm (Trip after 20 seconds if continuance);
 LLL=-280mm (Immediately trip);
 H=+150mm (Alarm);
 HH=+200mm (Trip after 20 seconds if continuance);
 HHH=+230mm (Immediately trip)
 Another balance vessel with level transmitter (10HAD10CL006) is used for high water level
indication during the filling water time.
 totally 5% BMCR capacity per contract requirement.
 Three elements control for drum level
Three elements: drum water level control, steam flow control and feedwater flow control.
To avoid false drum water level during the normal operation.
boiler convection pass circuitry
Boiler superheater system
 The saturated steam leaving the drum is routed to the roof inlet header and then
flow to the front wall upper header. From this header some of the steam flows
across the roof and down the enclosure rear wall to the rear wall lower header.
From the rear wall lower header some of the steam flows through connecting tubes
to the baffle wall lower header, then across the lower baffle wall to the primary
superheater inlet header. Some of the steam from the rear wall lower header flows
through connecting tubes to the horizontal convection pass enclosure (superheater
path) lower header, up the horizontal convection pass enclosure, then through
connecting tubes to the baffle wall upper header, and down the upper baffle wall to
the primary superheater inlet header.
 Some of the steam from the front wall upper header flows down the horizontal
convection pass front wall to the front wall lower header. From the front wall lower
header some of the steam flows through connecting tubes to the pendant
convection pass enclosure, then through connecting tubes to baffle wall upper
header, down the upper baffle wall to the primary superheater inlet header.
 Some of the steam from the front wall lower header flows through
connecting tubes and across the horizontal convection pass enclosure,
through connecting tubes to the baffle wall upper header, then down the
upper baffle wall to the primary superheater inlet header.
 Steam flow rises through the primary superheater and discharges
through both end outlet header and through connecting piping along
each side through first stage spray attemperators From both ends, the
steam enters the platen inlet header. After flowing through the platen
sections, it discharges from both ends of the platen outlet header. After
passing through the second stage attemperators located in the platen to
secondary superheater connecting pipes, the steam enters the secondary
superheater inlet header and flows through the secondary superheater
sections to the outlet header and to discharge pipes which terminate. The
main steam finally go to the MSV of the turbine via main steam piping.
 In order to adjust the superheater steam temperature, two-stage spray attemperators
are installed. The required steam temperature is gained from the mixture of the high
temperature steam and the low temperature water through adjusting spray water flow.
The spray water is supplied from the boiler feedwater system, which is induced from
the inlet of HP heater, and then flows to the attemperator nozzle via the spray water
pipeline. The manifold of the spray water is Φ219×28mm. The detail design of spray
water system shall be coordinated by BWBC and DEC. The primary spray attemperators
are installed on the connecting pipe between the Primary Superheater outlet header
and the Platen Superheater inlet header, one on each side, which connecting pipe is
Φ558.8×80mm. The electric control valve installed on each of the two pipelines adjust
the spray water flow in two lines to equal percentage, and flow orifices are installed to
measure the spray water flow amount. The electrical-driven stop valves are installed at
both upstream and downstream of the electric control valve. The electrical-driven
check valve is installed at the front of attemperator. There are also four manual stop
valves and one common electrical control valve is installed on the Primary superheater
spray water piping as standby facility. The Primary Superheater attemperator is venturi
type.
 The secondary spray attemperators are installed on the connecting pipe between the Platen
Superheater outlet header and the Secondary Superheater inlet header, one on each side. The
size of the secondary spray water pipe is Φ133×18mm. The electric control valve installed on
each of the two pipelines adjust the spray water flow in two lines to equal percentage and flow
orifices are installed to measure the spray water flow amount. The electrical-driven stop valves
are installed at both upstream and downstream of the electrical-driven control valve. The
electrical-driven check valve is installed at the front of attemperator. The secondary
superheater attemperator is venturi type too. In accordance with the design requirement, the
primary spray water flow is restricted by the allowable lowest steam temperature entering to
the Platen Superheater header. While the primary spray water flow fails to control the steam
temperature and the fine adjustment is required, the secondary spray attemperator shall be
run into service.
 The sootblower steam will be sourced from a tube connection on the Platen Superheater outlet
header, where one electric stop valve and one manual stop valve are installed and connected
to sootblowing pipe.
 The SH spray water will be sourced from Boiler feedwater pump outlet.
 There are two spring safety valves installed on the Secondary Superheater outlet
pipe. The total flow capacity of superheater safety valves and drum safety valves is
100.7%BMCR, four power-actuated relieving valve which total flow capacity is
30%BMCR are installed on the main steam pipe, which can satisfy the user's FCB
requirements with the 60%TMCR HP bypass addition, which one of these could be
used for steam exhaust during the boiler ignition period. Additionally, there are also
pressure gauges (one on each side), thermocouple connecting stubs and the valves
for pressure signals.
 Venting and filling Nitrogen conservation stop valves are respectively installed on
the connecting pipe between the Primary Superheater outlet header and the Platen
Superheater inlet header ， the Platen Superheater outlet header and secondary
superheater outlet header. It is recommended to use Nitrogen to empty the boiler
proper after hydraulic test. To prevent the heating surface from corrosion, Nitrogen
is recommended to be filled in the area where the boiler water could be drained out
while the boiler is shutdown for long period.
 The CP wall lower headers, Primary superheater outlet header, platen superheater inlet header,
secondary superheater inlet headers, secondary superheater outlet headers and its extension
piping are all installed with drain line to intermittent blowndown flash tanks. The drain valves
are closed during operation and normally are used to drain after boiler stop running.
 In order to monitor the quality of steam, the samples interfaces are installed on the the
Secondary Superheater outlet header and the Reheater outlet header. The sample condensers
and double valves are also designed.
 To control the steam temperature and steam pressure at a normal value with allowable
fluctuant range, the thermocouples are installed on the spray water main tube, the upstream
and downstream of the attemperators and secondary superheater outlet extension piping;
pressure measurements are installed on spray water main tube and secondary superheater
outlet extension piping.
 Safety valve capacity setting rule
 The total capacity for safety valves on the drum and SH outlet piping shall be no less than
100% BMCR SH steam flow, the capacity for safety valves on the drum shall be no less than
75% BMCR SH steam flow.
Boiler reheater system
 The reheat steam flow is: the exhaust steam from HP turbine enters reheater inlet
header (Φ736.6×30, SA-106C) through two reheat steam pipes(Φ863.6x20 ， SA-
106C ） at the both side of the boiler, which will pass through four horizontal
reheater inlet banks located in the front of vertical pass, and then gets to the
vertical banks via transition tubes, finally enters the reheater outlet header
(Φ753.6×60, SA-335P22). The reheat steam will be induced and connected to the
reheat steam piping system (Φ762×45, SA-335P22) through the reheater outlet
extension at the both side of the boiler.
 The reheat steam temperature is mainly controlled by the gas damper located at
the bottom of the downpass.The Reheater spray attemperators are installed on
the Reheater inlet pipeline. There will be no spray water flow required during the
normal operation. In this case, the Reheater spray attemperator is used only for
transition and/or emergency condition. The spraywater for the reheater
attemperators will be sourced from the area of the feedwater pump intermittent
extraction discharge. The main spray water piping size of the Reheater spray is
Φ133X12mm, 89x8mm, carbon steel.
The electric control valve installed on each of the two pipelines adjust the spray
water flow in two lines to equal percentage and flow orifices are installed to measure
the spray water flow amount. The electrical-driven stop valves are installed at both
upstream and downstream of the electric control valve. The electrical-driven check
valve is installed at the front of attemperator the reheater attemperator is straight
sleeve type.
 Two spring safety valves are installed on the Reheater outlet header pipe, the total
discharge capacity of these two safety valves accounts for 17.8% of reheater
maximum steam flow, which meets the ASME code and B&W standard. There are also
pressure gauges, pressure signal connecting valve and thermocouple connecting
stubs.
 Six spring safety valves are installed on the pipeline of reheater inlet header, the total
discharge capacity of these six safety valves accounts for 83.5% of maximum reheat
steam flow, which meets the ASME code and B&W standard. There are also pressure
gauges pressure signal connecting valve and thermocouple connecting stubs.
 There are also several auxiliary pipes located on reheater system, including
an vent pipe and a nitrogen filling pipe to prevent the header form corrosion
are installed on RH outlet header; drain pipings DN32 to intermittent blown
down flash tanks are installed on RH inlet header, RH outlet header and their
extension piping. The sample lines to monitor the steam quality are
installed on reheater inlet and outlet header extension piping.
 Safety valve capacity setting rule

 The total capacity for safety valves on the RH steam inlet and outlet piping
shall be no less than 100% maximum RH steam flow, the capacity for safety
valves on the RH steam outlet piping shall be no less than 15% BMCR RH
steam flow.
Safety valves for reheat system
Boiler metal temperature measurement PID
The boiler metal temperature is one of important parameter during the operation. A
certain numbers of thermocouples are installed on the drum, platen superheater , PSH,
SSH, RH and burner. They are to monitor the metal temperature to protect them from
over heated which is to promise the boiler would running reliable during the operation.
For drum, there are 6 points installed along the drum body, one point on the drum
connection pipe and 5 points on the riser tube. For each burner, there are one point
installed on burner outlet sleeve and one point installed on burner nozzle. For platen
SH, there are 20 sections in total which installed the thermocouples on tube no.5 and
no.24; For secondary superheater inlet section, there are 25 sections in total which
installed the thermocouples on tube no.22 and no.24; For secondary superheater
outlet section, there are 22 sections in total which installed the thermocouples on
tube no.10 and no.11;For RH outlet section, there are 20 sections in total which
installed the thermocouples on tube no.1, no.3 and no.5;For primary superheater
section, there are 24 sections in total which installed the thermocouples on tube no.1
and no.2. For the tube sections, the thermocouple are normally installed about 100mm
above the roof tubes. The alarm values are listed in the table and which is designed
based on the metal allowable stress under its operated pressure and temperature.
Boiler auxiliary warming system
 The auxiliary piping from auxiliary system will be divided into two to each adjacent
boiler header (10LBG11AC001 and 002) at the front of the boiler. Each auxiliary steam
line (10LBG11BR001 and 10LBG12BR001) before the adjacent boiler headers is
equipped with the one stop valve and one check valve. In order to prevent the
auxiliary steam to condense during the first usage, there is a drain piping with a steam
trap (10LBG23AA504). There are 20 pipes (totally 40) from each adjacent boiler header
which dimension is DN32 to waterwall lower headers around, each pipe has one
manual stop valve, all of these valves are centralized arrangement closed to adjacent
boiler header.
 The benefits of using boiler auxiliary warming system during the boiler cold start-up
are well proven.
 Make the boiler heating surface especially the water wall to be heated and expanded
equably during the cold start-up time. Improve water circulation to prevent the uneven
heating.
 Shorten the time of cold start-up.
 Save the HFO fuel and power consumption during the start-up time.
During the boiler first cold start-up, the required steam which parameter is about 350℃,
0.98~1.3MPa will be induced to waterwall lower headers from the start-up boiler
through the auxiliary steam header until which 0.49MPa of the boiler could be
contributed. The temperature is approximately saturated, about 156℃. At that time,
the ignition condition is satisfied, this auxiliary warming steam should be cut and the
igniting process should be started.
Boiler auxiliary warming system
 The actual steam consumption for the auxiliary warming system is not very critical, it
depends on the drum metal temperature rising rate control which should be less than
1.5℃/min and the boiler drum up/down metal temperature discrepancy should be
complied by following chart. The different start-up conditions and operations will
cause different steam consumption.
 Because this warming system is only used before the boiler ignition, the steam
consumption should be considered excluding the start-up boiler design capacity. The
totally steam consumption should be about 135t. The recommended flow for auxiliary
warming system is about 35t/h with the heating time about 4 hours, 45t/h with the
heating time about 3hours. During the auxiliary warming system operation time, it is
after boiler water filling, there will be no any other big auxiliary steam consumers,
only the HFO heat tracing or HFO heating if necessary. So the start-up boiler capacity
(55t/h) is adequate to support this warming system.
 During another case that if one boiler needs to do the cold start-up but the other one
is still in operation, the auxiliary steam this warming system is coming from the
extraction steam from the operating boiler.
Fuel oil firing system
 There are 24 main burners in boiler in this project, 12 main burners is installed at front
wall and other 12 main burners is installed at rear wall. The oil lance is a part of main
burner. The fuel oil system is capable of providing the 30% of heating input of BMCR
load. The detail arrangement and KKS code of oil lances and relational equipments
can refer to drawing “VA1-BWBC-01HHF-M-M1A-PID-0001”.
 The fuel oil piping (10HHF01BR001) is from oil supply system. Beyond the fuel oil
piping, there are one group of y-type strainers, which include two y-type strainers
(10HHF01AT001 and 10HHF01AT002) and four manual isolated valves, one pneumatic
ball-valve (10HHF01AA301) and one flow meter (10HHF01CF001). Then the fuel oil
piping turn to two branches, one of which goes to front wall (10HHF01BR002) and
another goes to rear wall (10HHF01BR003). Each of them has one accumulator
(10HHF01BB001 and 10HHF01BB002) at the beginning and goes though 12 oil lances
and relational equipment in turn. After going through all oil lances, two branches
collect into one returned oil piping. There are one pneumatic ball-valve
(10HHF29AA301), electric control valve (10HHF29AA001), which is used to control the
pressure of return oil, and one flow meter (10HHF29CF001).
Fuel oil firing system
 At last, the return oil return to oil supply system though a cooler. (The
detailed information of oil supply system can refer to the system description
of oil supply system)
 The atomizing steam piping (10HHM01BR001) is from auxiliary steam
system. There are one y-type strainer (10HHM01AT001), one electric globe
valve (10HHM01AA201) and some manual valves. The atomizing steam
piping goes with the fuel oil piping in boiler rang.
 There also is purge steam piping going with the fuel oil piping in boiler
range, which is used to purge oil lances.
 Accumulators on each branch piping are used for keeping the feed oil
pressure steady during the first usage and various loading changes.
 Heavy oil flow rate is controlled via the control valve on the return oil piping.
The recommended return oil ratio is about 30%.
Burner & flame detection cooling system
VA1-BWBC-01HHA-M-M1A-PID-0001
 The flame detection & cooling system
The cold air is inhaled through the silencer and filter installed at inlet of FDCFs
and then be pressurized by FDCFs. At the outlet of the group of FDCFs, there is a
reversing damper (10HLS10AA501), which is used for ensuring the cooling air
don’t go to the stopped fans and go to the flame detectors. The pressure of
cooling air is stabled at range of 5.6Kpa ~ 6.0 Kpa.
 The group of coal burners
Each group of coal burner has one tertiary air shut off damper actuator, one
secondary air executive component, one sectional air shut off damper actuator
and two thermocouples. There are 24 group coal burners for each boiler, 12 of
which are arranged at front wall and other 12 are arranged at rear wall.
 The group of HFO burner
Each group of HFO burner has one oil lance, one lighter lances and one activate
spark. There are 24 group HFO burners for each boiler, 12 of which are arranged
at front wall and other 12 are arranged at rear wall.
Boiler gas testing points & secondary air
system
 The secondary air system
 The secondary air from the forced draft fans is heated in the secondary section of air-preheaters.
After going through air-preheaters, there is connecting piping between the hot secondary air piping
of two sides. This connecting piping is used to balance the pressure of each side. Then, the main
hot secondary air piping are separate to four balance at each side and the hot secondary air is
distributed to different windboxs to maintain burning. Each balance has a secondary air adjusting
damper and air flow measuring device which are used for controlling the flow of hot secondary air.
 Open windbox is adopted in this boiler, which are located above and below front arch and rear
arch, the size of the windbox is 3.84m×32.82m×7.008m(height × width × depth, upper windbox)
and 2.39m×32.82m×2.97m(height × width × depth, lower windbox). Burner feeding air enters the
upper windbox, and staging air enters the lower windbox. The open windbox is designed to be able
to adjust the air distribution for combustion optimization, and makes the burner feeding air
matching with coal flow from the coupled pulverizer, the air flow amount of burner feeding air and
staging air can be adjusted by the windbox inlet damper. To measure accurate flow amount,
measuring device is mounted at the upstream of each damper. Burner feeding air damper and
staging air damper can regulate the air amount as well as the staging air ratio (above arch air to
below arch air ratio).
system
 Boiler gas testing points system
 The boiler adopt the W shaped flame down shot combustion. Fuel and air
sufficiently mix and combust in the furnace. Amount of hot flue is released.
Hot gas from the furnace passes successively across the secondary
superheater and the pendant reheater located in the pendant convection
pass out of the high radiant heated transfer zone of the furnace. The gas
turns downward and crosses the horizontal primary superheater, reheater
and economizer, and the gas passes through the SCR system and then enters
into the air heater.
 The boiler is running under balanced-draft air system. The boiler furnace is
operated under negative pressure condition. The value of negative pressure
will impact the boiler efficiency and affect boiler safe running. The stable
design pressure is ±5.8kPa, and the instant design pressure is ±8.7kPa.
During the normal operation, the furnace pressure would fluctuate between
-250Pa to +125Pa. Pressure switches and pressure transmitters are installed
to protect boiler according to NFPA 85. Recommended interlocks on the
furnace pressure interlocks and alarms action is follows:
system
 High-furnace pressure ：
a. Alarm if furnace pressure exceed+500Pa;
b. Initiate master fuel trip if furnace pressure exceeds +1700Kpa for 5 seconds.
continue air flow and at least one FD fan and one ID fan in operation.
c. Trip all FD fans and master fuel trip if furnace pressure exceed +3250Pa for 2
seconds.
 Low-furnace pressure ：
a. Alarm if furnace pressure lower than -750Pa;
b. Initiate master fuel trip if furnace pressure lower than -2500Kpa for 5 seconds.
c. Trip all FD fans and ID fans if furnace pressure lower than -3250Pa for 2 seconds.
 Boiler thermal probes
To monitor gas temperatures during the startup time to protect reheat system, it
should be extracted out when the testing temperature is higher than 538 degree C.
system
Besides the furnace negative pressure, there are also
other important data is required to monitor on line to
promise the boiler’s safe running. Furnace outlet gas
temperature and gas pressure test point , pressure
transmitters and thermocouples at outlet of each stage
of heating surface are set symmetry both on boiler left
and right side. If the flame center is deviate to one side,
it will course the heating deviation at the two sides. And
the heat absorb unbalance at two sides , it may course
the heating surface over heating during low load
conditions. Therefore, the gas temperature and gas
pressure are monitoring to judge the boiler combustion
condition and to judge the flame center is deviate or not.
Thank you!
北京巴布科克 · 威尔科克斯有限公司
Babcock & Wilcox Beijing Co., Ltd.

BOILER PROPER PIDs Introduction

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BOILER PROPER PIDs Introduction

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VUNG ANG 1 THERMAL POWER PLANT

BOILER PROPER P&IDs introduction

 Throttle valve: On the main feedwater piping, it will be in action when

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