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Appendix A - Tank Calculations - A4L0L6 PDF
Appendix A - Tank Calculations - A4L0L6 PDF
Tank Calculations
TANK CALCULATIONS
Kinder Morgan
Relief Tank
30´-0" D x 40´-0" H
Tag# TBD
Edson Station
2014-031-1
DESIGN ENGINEER
Chris Samm
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Comments
Comments
Shell
Joint efficiency for all shell courses = 100%. X-rays are required. Quantity of x-rays shall
be per 8.1.2.
Roof
Roof is single lap welded
Internal pressure does not exceed weight of roof. Appendix F calculations not required.
Wind
Per 5.2.1 (k)(1)(a), wind loads are based on ASCE 7-05.
Shell External Pressure
Per 5.2.5, vacuum calculations are not required.
Seismic
Tank is self-anchored
Freeboard equal to 0.7 times the calculated wave height is recommended but not required. The
required minimum freeboard = 0.334. The available freeboard = 0.000.
Tank is stable against sliding.
Anchor Bolt and Anchor Chair
Tank is not anchored
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Design Data
5,029 barrels
Exposure ........................................... C
Seismic:
Site Class ......................................... D
Page 1 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Specific Gravity ....................................... 1.000
Internal Pressure (Design).............................. 0.06 inches of water
(Operating).............................. Atmospheric
External Pressure (Design).............................. 1.00 inches of water
(Operating).............................. Atmospheric
Corrosion Allowance:
Bottom ............................................. 0.0000 in
Shell Courses 1 - 1 ................................ 0.0000 in
Courses 2 - 2 ................................ 0.0000 in
Courses 3 - 5 ................................ 0.0000 in
Roof ............................................... 0.0000 in
Compression Ring ................................... 0.0000 in
Page 2 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Summary
Total Weight of Tank: 54,226 lbs
Total Operating Weight: 1,816,094 lbs
Total Testing Weight: 1,816,094 lbs
Bottom
Flat Bottom:
0.2500 in (CSA G40.21M-38W FG) PL (weight: 7,378 lbs)
Outside projection = 2.0000 in
Shell
Shell Course 01: 0.2500 in (CSA G40.21M-38W FG) PL x 96.0000 in wide (weight: 7,698 lbs)
Shell Course 02: 0.2500 in (CSA G40.21M-38W FG) PL x 96.0000 in wide (weight: 7,698 lbs)
Shell Course 03: 0.2500 in (CSA G40.21M-38W FG) PL x 96.0000 in wide (weight: 7,698 lbs)
Shell Course 04: 0.2500 in (CSA G40.21M-38W FG) PL x 96.0000 in wide (weight: 7,698 lbs)
Shell Course 05: 0.2500 in (CSA G40.21M-38W FG) PL x 96.0000 in wide (weight: 7,698 lbs)
Compression Ring
Horizontal bar - 0.5000 inches thick x 4.0000 inches wide per Detail h (A36)
Weight: 649 lbs
Bar is welded to the outside of the shell
Bar is attached 0.3750 inches below the top of shell
Page 3 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Bottom Design
Flat Bottom
Material Grade: CSA G40.21M-38W
Thickness (tb): 0.2500 in
Corrosion Allowance (CA): 0.0000 in
Minimum required outside projection per 5.4.2 = 2.0000 in
Actual outside projection (p) = 2.0000 in
Page 4 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Shell Design
Per 5.6.3.2
td = 2.6_(H_-_1.0)D_G + CA where
Sd Diameter (D) = 30.0000 ft
Specific Gravity (G) = 1.000
tt = 2.6_(H_-_1.0)D
St
Shell Course 01
Material Grade: CSA G40.21M-38W FG Shell Height: 8.0000 ft
H = 40.0000 ft
(2.6)(40.0000_-_1.0)(30.0000)(1.0000)
td = + 0.0000 = 0.1268 in
24000.0000
tt = (2.6)(40.0000_-_1.0)(30.0000)
= 0.1184 in
25700.0000
Shell Course 02
Material Grade: CSA G40.21M-38W FG Shell Height: 8.0000 ft
H = 32.0000 ft
(2.6)(32.0000_-_1.0)(30.0000)(1.0000)
td = 24000.0000 + 0.0000 = 0.1008 in
tt = (2.6)(32.0000_-_1.0)(30.0000)
= 0.0941 in
25700.0000
Page 5 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Shell Course 03
Material Grade: CSA G40.21M-38W FG Shell Height: 8.0000 ft
H = 24.0000 ft
(2.6)(24.0000_-_1.0)(30.0000)(1.0000)
td = + 0.0000 = 0.0748 in
24000.0000
tt = (2.6)(24.0000_-_1.0)(30.0000)
= 0.0698 in
25700.0000
Shell Course 04
Material Grade: CSA G40.21M-38W FG Shell Height: 8.0000 ft
H = 16.0000 ft
(2.6)(16.0000_-_1.0)(30.0000)(1.0000)
td = + 0.0000 = 0.0488 in
24000.0000
tt = (2.6)(16.0000_-_1.0)(30.0000)
= 0.0455 in
25700.0000
Page 6 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Shell Course 05
Material Grade: CSA G40.21M-38W FG Shell Height: 8.0000 ft
H = 8.0000 ft
(2.6)(8.0000_-_1.0)(30.0000)(1.0000)
td = + 0.0000 = 0.0228 in
24000.0000
tt = (2.6)(8.0000_-_1.0)(30.0000)
= 0.0212 in
25700.0000
Page 7 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Per 5.10.5.1:
tr =
______D______
400.0000 sinø √{ __T__
45.0000 } + CA =
________30.0000______
400.0000 sin(20.5560) √{ _50.8444_
45.0000 } + 0.0000 = 0.2270 in
Per 5.10.5.1:
tr =
______D______
460.0sinø √{ __U__
45.0000 } + CA =
________30.0000______
460.0 sin(20.5560) √{ _70.1224_
45.0000 } + 0.0000 = 0.2319 in
Page 8 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Per 5.10.5.2:
p = Greater of T or U = 70.1224 lbf/ft²
Page 9 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Compression Ring
Horizontal bar - 0.5000 inches thick x 4.0000 inches wide per Detail h
API-650_Figure_F-2
Rc = 180.0000 in
th = 0.2500 in
tc = 0.2500 in
wc = 0.6 √(Rctc) = 0.6 √(180.0000 * 0.2500) = 4.0249 in
Available area from shell (As) = wctc = 4.0249 * 0.2500 = 1.0062 in²
tb = 0.5000 in
Horizontal projection of bar (a1) = 4.0000 in
Maximum horizontal projection = tb * 3000/√(Fy)= 0.5000 * 3000/√(36000.0000)
= 7.9057 in
therefore a1 = 4.0000 in
Available area from compression ring (Ac) = a1tb = 4.0000 * 0.5000 = 2.0000 in²
Page 10 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Wind Calculations
Wind Velocity per ASCE 7-05 Figure 6-1 = 88 mph
Tank diameter (D) = 30.0000 ft
Thinnest shell course thickness (t) = 0.2500 in
Exposure C
Importance factor (I) = 1.00
For Shell:
Centroid of shell Cs = 20.0000 ft
z = Cs but not less than 15.00 ft
z = 20.0000 ft from bottom of tank
Per ASCE7, zg = 900.00 ft
α = 9.50
Kz = 2.01(20.00/900.00)^(2/9.50) = 0.902
Kd = 0.95
Kzt = 1.00
qz = 0.00256KzKztKdV² =
(0.00256)(0.902)(1.00)(0.95)(88.00)² = 16.99 lbf/ft²
G = 0.85
Pw = qzGCf = (16.99)(0.85)(0.5056) = 7.2991 lbf/ft²
but not less than 10.0000 lbf/ft²
= 10.0000 lbf/ft²
For Roof:
Top of roof Cs = 45.63 ft
z = Cs but not less than 15.00 ft
z = 45.63 ft from bottom of tank
Per ASCE7, zg = 900.00 ft
α = 9.50
Kz = 2.01(45.63/900.00)^(2/9.50) = 1.073
Page 11 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Kd = 0.85
Kzt = 1.00
V = 88.00 mph
qz = 0.00256KzKztKdV² =
(0.00256)(1.073)(1.00)(0.85)(88.00)² = 18.0792 lbf/ft²
GCp = 0.90
Uw = qzGCp = (18.0792)(0.90) = 16.2713 lbf/ft²
Per 5.9.7.1:
√( )
tuniform 5
For each shell course, Wtr = W
tactual
(Shell courses are numbered from bottom to top)
Shell Course W (ft) Tactual (in) Wtr (ft)
Page 12 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Overturning moment:
Total vertical height (H) = 40.0000 ft
Overturning moment:
Total shell vertical height (H) = 40.0000 ft
Vertical roof area (Ar) = 84.3750 ft²
Distance to roof (Hr) = 45.6250 ft
Page 13 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Check for Sliding (tank empty):
Sliding Force (Vw) = 0.6(PwDH) =
0.6((10.0000)(30.0000)(40.0000)) = 7200.0000 lbs
Page 14 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014 Rev.: 0
Foundation Loads
↓
Product Load + Bottom = 2,506 lbf/ft²
↓↓↓↓↓↓↓↓↓
Page 15 of 15