Subject Content Tab

Boomer 281/282
DC15
Introduction 1-4

Safety 5-22

Component location 23-34

Valves location 35-50

Daily checks 51-72

Operators platform 73-82

Traction 83-96

24V 97-106

Positioning 107-134

Electrical system 135-152

Air & Water system 153-162

Drilling 163-194

Options Telescopic feed 195-198

Cut hole 199-204

Swellex 205-223
 Training

Introduction

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1
2 of 223
 Introduction
Teacher name: ____________________

ƒ Training hours 08,00 – 16,00

ƒ Tea / coffee brakes to be
discussed 10,00 / 14,00
ƒ Lunch time to be discussed 12,00
ƒ Smoke brakes to be negotiated
ƒ No smoking in Lecture room
ƒ No Phone calls during lecture
ƒ No computers during lecture
ƒ Written check questions after
each section
ƒ Written exam after training
ƒ Practical
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2
4 of 223
 Safety

1 5 of 223
6 of 223
 Safety
Knowledge target for this section

You will after this section know safety features: Signs and symbols
(warnings), Risk area of the rig, warning signals, emergency stops, fire
fighting equipment

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 7 of 223
 Safety
References in documentation

ƒ Safety Manual

3 8 of 223
 Safety
Content (Boomer 280-Series)

ƒ Always read the safety instructions

ƒ Location of Ansul and Fire extinguishers
ƒ Emergency stop
ƒ ”Beacon”
ƒ Risk areas

4 9 of 223
 Safety
Fire fighting - ANSUL System

ƒ A – Activator
ƒ B – Nozzles
ƒ C – Fire Extinguisher
ƒ D – Propellant cartridge

5 10 of 223
 Safety
Fire fighting - ANSUL Activators

6 11 of 223
 Safety
ANSUL Activators

Check fire (option)

Ansul

7 12 of 223
 Safety
Fire extinguisher

8 13 of 223
 Safety
Emergency Stop

Emergency stop
button

Indicator light

9 14 of 223
 Safety
Audio and visual alarms

Horn button
Strobe

10 15 of 223
 Safety
Risk Areas during tramming and drilling

11 16 of 223
 Safety
Warning

ƒ The manuals contain warnings. The warnings are in boxes and

contain a safety message preceded by a warning symbol and a
signal
ƒ Different degrees of warnings
– Danger
– Warning
– Caution

12 17 of 223
 Safety
Signs

13 18 of 223
 Safety
Signs

14 19 of 223
 Safety
Rig Stability

15 20 of 223
 Safety
Knowledge target for this section

ƒ Be aware of:
– The different signs and symbols (warnings)
– Risk area of the rig when tramming
– What kinds of warning signals the rig is equipped with
– Functionality of the emergency stops
– Different fire fighting equipment

16 21 of 223
22 of 223
 Component location B281/B282-DC15

1 23 of 223
24 of 223
 Component Location
Knowledge target for this section

Get a general knowledge of where the major component on the rig is

located

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 25 of 223
 Component Location
References in documentation

ƒ Operators Instructions
– Component Locations

3 26 of 223
 Component Location
Main Components
Protection roof
Feed Rock Drill
Electrical Cabinet

Cable reel

Boom

Rear Jacks

Front Jacks

4 27 of 223
 Component Location
Right Rear
Diesel engine air filter
Ansul cartridge and powder container

Water reel

El.motor and
pumps for boom 2

Rear Jacks

5 28 of 223
 Component Location
Right Rear Hydraulic oil – Electric filling pump

6 29 of 223
 Component Location
Left

Electrical cabinet
Cable reel

ECL Lubrication
tank
El. motor and pumps for
boom 1

7 30 of 223
 Component Location
Behind Water Reel

Water pump

Water inlet strainer

8 31 of 223
 Component Location
Inside Water Reel
ISO switch
Battery

Main fuse

9 32 of 223
 Component Location
Knowledge target for this section

ƒ Be aware of:
– The major components on the rig eg. Boom, cable reel, Pumps

ƒ If the rig is available:

– Have walked around the rig and seen the components

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34 of 223
 Valves Location B282-DC15

1 35 of 223
36 of 223
 Valves Location
Knowledge target for this section

Be aware of the different adjustment valves on the drill rig

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 37 of 223
 Valves Locations
References in documentation

ƒ Maintenance Instructions
– Component Locations

3 38 of 223
 Valves Location
VB 1 block

CT4

CT5

CT2

CT1
CT3/
Y156

4 39 of 223
 Valves Location
Valve V10 and V11 Percussion Pressure

V11 Percussion Pressure full drilling

V10 Percussion Pressure Collaring

5 40 of 223
 Valves Location
V3a Rotation Speed
V3a

6 41 of 223
 Valves Location
V3a Rotation Speed (Reaming)

V3a

7 42 of 223
 Valves Location
Vdp Damper Pressure

Vdp

8 43 of 223
 Valves Location
Vfm Maximum Feed Pressure

Vfm

9 44 of 223
 Valves Location
Vfl-Collaring / Vfh-full drilling pressure
Vfh

Vfl

10 45 of 223
 Valves Location
RPCF Regular/Reaming
V1a (Regular) V1b(Reaming)

11 46 of 223
 Valves Location
Vaj Anti jamming, feed return movement

Vaj

12 47 of 223
 Valves Location
V8/V17 Telescopic feed pressure difference and max feed return

V17

V8

13 48 of 223
 Valves Location
V6 Feed pressure full drilling (Reaming)

V6

14 49 of 223
 Valves Location
Knowledge target for this section

ƒ Be aware of:
– Where the adjustment valves are located and their function

ƒ If the rig is available:

– Have walked around the rig and seen the components

15 50 of 223
 Daily checks

Inspections points

1 51 of 223
52 of 223
 Daily Checks
Knowledge target for this section

Be aware of the daily checks, understand the importance of cleaning

between shifts

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 53 of 223
 Daily Checks
References in documentation

ƒ Maintenance schedules rig

– Every 10 Percussion hour
– Every 10 Diesel hour

ƒ Maintenance instructions rock drill

ƒ Operation manual diesel engine
– Maintenance Schedule

3 54 of 223
 Daily Checks
Purpose of daily checks

ƒ Detect faults at an early stage

ƒ Prevent costly secondary damage
ƒ Prevent breakdowns
ƒ Prevent personal injury

4 55 of 223
 Daily Checks
Cleaning – Between shifts

ƒ To be able to see wear

ƒ To be able to see damages

5 56 of 223
 Daily Checks
What to check for

ƒ Check safety devices

ƒ Check hoses and cables
ƒ Check oil levels
ƒ Check the lubrication points
ƒ Keep your eyes open for possible
leakage and wear
ƒ Pay attention to any faults in the
function of the controls

6 57 of 223
 Inspections Points
Emergency stop devices

ƒ Control objects
– Emergency stop devices

ƒ Action
– Check the function of all the
emergency stops on the rig

7 58 of 223
 Inspections Points
Fire extinguishers

ƒ Control objects

OK
OK

0
0
– Fire extinguishers

ƒ Action
– Make sure the indicator is in 1250 0098 88

the green zone

– Check that none of the seals
are broken and that service
has been carried out within the
prescribed time
– Check that the fire extinguisher
and its holder are not damaged

8 59 of 223
 Inspection Points
Check/Service points on feed

CHECK POINTS SERVICE POINTS

•Hoses, tension and wear
•Hose drum
•Damages & oil leaks
•Tension of ropes
•Cradle and Feed retainers
•Wear strips & Slides
•Drill Steel Bushings
•Centre drill steel support
•Limit switch function
•Rock drill attachment
•Tightening of bolts
•Grease all lub. Points
•Torque the tension bushing on feed cylinder
•Wear strips & Slides
•Ropes
•Drill steel bushings
•Bearings, pulley wheel & hose drum

9 60 of 223
 Inspection Points
Feed
ƒ Control objects
– Guide rails and slide pieces

ƒ Action
– Check for wear on slide pieces
and slide rails. Adjust if
necessary

10 61 of 223
 Inspection Points
During Drilling
ƒ Hyd. oil temp
ƒ Water pressure
ƒ Hydraulic pressures
– Feed
– Rotation
– Percussion
ƒ Lubrication pressure
ƒ Return filters
ƒ Hour meter
ƒ Leakages
ƒ Broken or damaged hoses

11 62 of 223
 Inspection Points
Check/Service points on the boom

CHECK POINTS SERVICE POINTS

•Hoses, tension and wear •Tightening of bolts
•Damages & oil leaks •Grease all lub. Points
•Drill Steel Bushings

12 63 of 223
 Inspection Points
Rock Drill

ƒ Lubrication Air
ƒ Lubrication oil
ƒ Front Bushing
ƒ Flushing seals
ƒ Drill Collaring
ƒ Accumulators
ƒ Pressure and flow
ƒ Pressure and frequency
ƒ Check clearance
ƒ No leaks
ƒ Always on the shank

13 64 of 223
 Inspections points
Rock Drill
ƒ Control objects
– Rock drill accumulator charge
pressure

ƒ Action
– Press in the pin on the test
valve. If the accumulator is
charged, the pin will stick out
by 4.5 mm and give a firm
resistance when pressed in

14 65 of 223
 Inspections points
Rock drill cradle
ƒ Control objects
– Machine cradle

ƒ Action
– If necessary, adjust the cradle
to the correct height and
centre directly on the beam

Clearance 5-7 mm

15 66 of 223
 Inspections points
Hydraulic system

ƒ Control objects
– Hydraulic oil level

ƒ Action
– Top up if necessary

16 67 of 223
 Inspections points
Compressor

ƒ Control objects
– Oil reservoir

ƒ Action
– Check the oil level in the
oil reservoir
(See instruction on how to check)

17 68 of 223
 Inspections points
Water system

ƒ Control objects
– Water inlet strainer

ƒ Action
– Clean by opening blue valve

18 69 of 223
 Inspections points
Fire fighting system ANSUL

ƒ Control objects
– Nozzles/Hoses
– Powder container

ƒ Action
– Check that nozzles are
clean and the protective
caps are fitted and tight
– Check that there is no
damage to the powder
container

19 70 of 223
 Inspections points
Diesel Engine oil level

ƒ Control objects
– Engine oil level
Oil stick
ƒ Action
– Top up if necessary

Oil fill

20 71 of 223
 Daily checks
Knowledge target for this section

ƒ Be aware of:
– The daily checks, what to check

ƒ Know:
– The importance of performing daily checks
– The importance of cleaning the rig between shifts

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 Operators platform B280-DC15

1 73 of 223
74 of 223
 Operators platform
Knowledge target for this section

Know the functionality of the controls for driving, brake test, driving

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 75 of 223
 Daily inspections
References in documentation

ƒ Operators Manual
– Controls

3 76 of 223
 Operators platform
Drivers seat

Instrument panel

Levers for roof

Levers for jacks

Levers for diesel positioning

4 77 of 223
 Operators platform
Drilling and Positioning panel

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 Operators platform
Instrument panel
T2 – Ignition key
T4 – Parking brake
T5 – Drilling lights
T6 – Tramming lights
T8 – Lamp test
T10 – Gear lever
T12 – Horn
T16 – Park brake test button
P1 – Hour meter for engine
P2 – Fuel gauge
6 79 of 223
H11 – Parking brake
H12 – Brake pressure
H13 – Engine temp
H14 – Hydraulic oil level
H15 – Transmission
H16 – Engine lubrication oil pressure
H17 – Suction filter
H18 – Battery charging
H20 – Preheat indicator
 Operators platform
Brake test – Parking brake

1. Make sure that the parking brake is applied

2. Start the diesel engine and engage 2nd gear
3. Gradually increase engine rpm to maximum
4. Check the rig for movement. If the rig moves the brakes must be
adjusted without delay

– Note
Do not continue this check for longer than 4 seconds at most

7 80 of 223
 Operators platform
Brake test – Service brakes

1. Start the diesel engine

2. Depress the brake pedal and hold it down
3. Release the parking brake
4. Engage 2nd gear
5. Gradually increase engine rpm to maximum
6. Check the rig for movement. If the rig moves the brakes must be
adjusted without delay

– Note
Do not continue this check for longer than 4 seconds at most

8 81 of 223
 Operators platform
Knowledge target for this section

ƒ Know the functionality of the controls for driving

– Instrument panel
– Drill panel
– Boom panel
– Levers for jacks/roof

ƒ Know how to:

– Perform parking brake test
– Perform service brake test
– Start the rig

ƒ Know the basics of driving the rig

– Driving forward/backward
– Turning
– Gear selecting

9 82 of 223
 Traction B282 DC15

1 83 of 223
84 of 223
 Traction
Knowledge target for this section

Understand the hydraulics for brake and steering

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 85 of 223
 Daily inspections
References in documentation

ƒ Diagrams and Drawings

– Hydraulics

3 86 of 223
 Components

4 2

4 87 of 223
 Starting the system

5 88 of 223
 Applying the brakes

6 89 of 223
 Releasing the brakes

7 90 of 223
 Park brake

8 91 of 223
 Releasing Park brake

9 92 of 223
 Activating Park brake

10 93 of 223
 Steering

11 94 of 223
 Traction
Knowledge target for this section

ƒ Be aware of:
– The components in the brake and steering circuit
– How the circuit is started hydraulically
– How the brake and steering circuit works

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96 of 223
 Boomer

24V

1 97 of 223
98 of 223
 Boomer 24V
Knowledge target for this section

Know how the 24 V system is built up

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 99 of 223
 Daily inspections
References in documentation

ƒ Diagrams and Drawings

– Electrics

3 100 of 223
 Boomer 24V
Main Switch
Main switch

4 101 of 223
 Power on

5 102 of 223
 Ignition sequence

6 103 of 223
 Interlock brake valve circuit

7 104 of 223
 Cable reel 3 laps left

8 105 of 223
 Boomer 24V
Knowledge target for this section

ƒ Be aware of:
– What happens in the 24V circuit when the main switch is turned on
– What happens in the circuit when the ignition key is turned
– How the interlock brake valve circuit works
– What happens when there are only three laps left on the cable reel

9 106 of 223
 Positioning

1 107 of 223
108 of 223
 Positioning
Knowledge target for this section

Controls for positioning, hydraulics for positioning

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 109 of 223
 Positioning
References in documentation

ƒ Diagrams and Drawings

– Hydraulics

ƒ Operators Instructions
– Controls

3 110 of 223
 Positioning
Positioning panel
Feed look out

Feed rotation Boom extension

Feed extension

Boom positioning

Anti parallel button

4 111 of 223
 Positioning
Overview of boom cylinders

ƒ K – Feed rotation E1 E2
ƒ Z - Lock – out
ƒ FE – Feed ext FE B
ƒ B – Boom ext
Z
ƒ A1 – Boom cyl. rear left
K
ƒ A2 – Boom cyl. rear right
ƒ E1 – Boom cyl. front left
A1 A2
ƒ E2 – Boom cyl. front right

5 112 of 223
 Positioning
Levers for jacks and roof Right front jack

Left roof cyl Right roof cyl Right slide

Rear jacks

Left slide

Left front jack

6 113 of 223
 Positioning
Levers for reels and diesel positioning 1/2
Diesel positioning

Cable reel

Hose reel

7 114 of 223
 Positioning
Levers for reels and diesel positioning 2/2
Cable reel override button
Warning light for 3 laps left

8 115 of 223
 Positioning
Rear Controls for Reels
Water reel
Cable reel

9 116 of 223
 Positioning
Components

10 117 of 223
 Positioning
Diagram legend

ƒ Red – pressure
ƒ Blue – tank/return
ƒ Green – pilot pressure (40bar)
ƒ Yellow – other pilotpressure

11 118 of 223
 Positioning
Raising the Boom 1/2

12 119 of 223
 Positioning
Raising the Boom 2/2

13 120 of 223
 Positioning
Lowering the boom 1/2

1250 0060 05

14 121 of 223
 Positioning
Lowering the boom 2/2

15 122 of 223
 Positioning
Moving the boom to the right 1/2

1250 0060 05

16 123 of 223
 Positioning
Moving the boom to the right 2/2

17 124 of 223
 Positioning
Moving the boom to the left 1/2

1250 0060 05

18 125 of 223
 Positioning
Moving the boom to the left 2/2

19 126 of 223
 Positioning
Using the anti-parallel system feed swing 1/2

1250 0065 20

20 127 of 223
 Positioning
Using the anti-parallel system feed swing 2/2

21 128 of 223
 Positioning
Using the anti-parallel system feed lift 1/2

1250 0065 20

22 129 of 223
 Positioning
Using the anti-parallel system feed lift 2/2

23 130 of 223
 Positioning
Movement of the feed

24 131 of 223
 Positioning
Jacks

25 132 of 223
 Positioning
Roof

26 133 of 223
 Positioning
Knowledge target for this section

ƒ Be aware of:
– The controls for positioning, which lever does what and where are they
located

ƒ Be able to describe the following

– How the positioning works hydraulically
– Which are the main components
– Boom positioning valves / functions

27 134 of 223
 Electrical system

1 135 of 223
136 of 223
 Electrical System
Knowledge target for this section

Be aware of the components in the electrical system

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 137 of 223
 Positioning
References in documentation

ƒ Diagrams and Drawings

– Electrics

ƒ Operators Instructions
– Electrics system

3 138 of 223
 Electrical System
Warning lights on A-cabinet

Phase sequence fault Low hyd. Oil level

High hyd. Oil temp Motor overload

Return oil filter indicator Power on

4 139 of 223
 Electrical System
Switches on A-cabinet
Diode test
Emergency stop
Lamp test
Motor switch, motor nr 2
Motor switch, motor nr 1

5 140 of 223
 Electrical System
Main Switch

6 141 of 223
 Electrical System
The right side of the A-Cabinet
V33
Diode bridge for check lights

K29
T50 Internal Transformer

7 142 of 223
 Electrical System
The right side of the A-Cabinet K64
Start relay pump1
K164 K74
Emergency stop power supply relay Start relay pump1
K163
24V Power Supply changer
K28
Low hydraulic oil level relay
K31
24V Power supply changer

K128
Emergency stop relay

K30
Compressor timer relay

8 143 of 223
 Electrical System
The right side of the A-Cabinet

K132 Water Pump relay

K127 Compressor relay

9 144 of 223
 Electrical System
The right side of the A-Cabinet

F131 F18 F20

Water Pump Fuse Fuse 3 phase outlet Back-Up Fuse

F19
Control Transformer Fuse
F126
Compressor Fuse

10 145 of 223
 Electrical System
The right side of the A-Cabinet F22
Battery

F66 F17 Charger F77 F91

Fuse Control 110V AC Pump1
Fuse descriptions

F48 F67 F49

Headlight Control Working
F76 24V AC 24V DC light 220V
Fuse Control 110V AC
AC Pump1

11 146 of 223
 Electrical System
The right side of the A-Cabinet K10
S13 P12
Select Voltmeter/ Earth-fault
Measuring Ampmeter relay

12 147 of 223
 Electrical System
The right side of the A-Cabinet
P66 P76 ECL
K26
Hour meter Hour meter Rock Drill
Rock Drill 1 Phase rotation F6
Rock Drill 1 Lubrication Fuse
relay

K133
Water pump time relay

K32

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 Electrical System
ECL System

Diod to indicate lubrication time

T2 Lubrication Dosage

T1 Lubrication pulse time

Indicates that power is on

14 149 of 223
 Electrical System
The Left side of the A-Cabinet

U158
Battery charger

U180
Rectifier
X1
3 Phase outlet

15 150 of 223
 Electrical System
Knowledge target for this section

ƒ Be aware of:
– The different components in the electrical system
– Where the components are located

ƒ If the rig is available:

– Have walked around the rig and seen the components

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152 of 223
 Air & Water system B281/282-DC15

1 153 of 223
154 of 223
 Air & Water
Knowledge target for this section

Understand the air and water system

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 155 of 223
 Positioning
References in documentation

ƒ Diagrams and Drawings

– Air

3 156 of 223
 Air & water schedule
Valves for rock drill
lubrication (Y106, Y107)
Compressor

Watermist

Water pump and flow guard B141

Watermist

4 157 of 223
 Air & water schedule
Y106
Y107

5 158 of 223
 Air & water schedule

B141

6 159 of 223
 Air blowing

Air

7 160 of 223
 Water (Flushing)

Water

8 161 of 223
 Air & Water
Knowledge target for this section

ƒ Be aware of:
– How the air and water circuits work

9 162 of 223
 Drilling B281/282-DC15

1 163 of 223
164 of 223
 Drilling
Knowledge target for this section

Controls and gauges for drilling, drilling circuits, components

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 165 of 223
 Drilling
Drilling Panel 1/2 Percussion pressure
Rotation pressure Feed pressure
Pump on ECL
Collaring

Full drilling

3 166 of 223
 Drilling
Drilling Panel 2/2

Pump off

Water
Percussion

Rotation Feed movement

Hole size (option)

4 167 of 223
 Drilling
Manometers
Return oil filter

Water Air

Damper rock drill 1 Damper rock drill 2

5 168 of 223
 Drilling
Check points during drilling
ƒ Hyd. oil temp
ƒ Water pressure
ƒ Hydraulic pressures
– Feed
– Rotation
– Percussion
ƒ Lubrication pressure
ƒ Return filters
ƒ Hour meter
ƒ Leakages
ƒ Broken or damaged
hoses

6 169 of 223
 Drilling
Power packs

DCS 12 1-boom DCS 12 2-boom, DCS 15/18 all rigs

P1 P1

P2 P2

P3

P1 – Main pump (positioning and percussion). (damper only on 1 boom)

P2 – Rotation pump
P3 – Damper pump (only 2-boom), water pump (only 1-boom)

7 170 of 223
 Drilling
Hydraulic diagram legend

ƒ Red – pressure
ƒ Blue – tank/return
ƒ Green – pilot pressure (50bar)
ƒ Yellow – other pilot pressure

8 171 of 223
 Drilling
Main Components 1/2

Rotation Unit Rock Drill Feed

RPCF
Valve
Low/High Feed
Pressure Regulator
Feed Pressure
Control Valve Button for loosening
of drill bit

Antijamming
valve

Rotation Lever Percussion Lever Feed Movement Lever

9 172 of 223
 Drilling
Main Components 2/2

Limit switch

VB1

Main pump

Flow regulation for

ECL Pump damper Rotation pump

Damper pump

Flow regulation for

rotation

10 173 of 223
 Drilling
Main pump start – The first 8 seconds
To tank

ƒ Step 1

Percussion/Rotation

Power the water pump

Rotation

11 174 of 223
 Drilling
Main pump start – After 8 seconds

ƒ Step 2

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 Drilling
Rotation 1/2

13 176 of 223
 Drilling
Rotation 2/2

14 177 of 223
 Drilling
Feed forward 1/2

15 178 of 223
 Drilling
Feed forward 2/2

16 179 of 223
 Drilling
Feed Reverse

17 180 of 223
 Drilling
Drill Sequence – Collaring 1/2

40-50 bar

230
bar

18 181 of 223
 Drilling
Drill Sequence – Collaring 2/2

V11

19 182 of 223
 Drilling
Drill Sequence – Full Drilling 1/2
image description

65-100
bar

20 183 of 223
 Drilling
Drill Sequence – Full Drilling 1/2

V12

21 184 of 223
 Drilling
Limit Switch (Black Jack) 1/2

22 185 of 223
 Drilling
Limit Switch (Black Jack) 2/2

23 186 of 223
 Drilling
Drilling Protection Systems

ƒ RPCF (Rotation Pressure Control Feed)

ƒ FPCI (Feed Pressure Control Impact)
ƒ Anti Jamming (Feed reverse with full system pressure)

24 187 of 223
 Drilling
Drilling Protection System 1 – RPCF 1/2

50-60 bar

50 bar

Pressure limit
set to appr.
20 bar above
normal rotation
Pressure

25 188 of 223
 Drilling
Drilling Protection System 1 – RPCF 2/2

Pressure increases

Pressure
increases

26 189 of 223
 Drilling
Drilling Protection System 2 – FPCI (Anti jamming) 1/2

Pressure increases

Pressure
increases

27 190 of 223
 Drilling
Drilling Protection System 2 – FPCI (Anti jamming) 2/2

28 191 of 223
 Drilling
Loosening the drill bit 1/2

29 192 of 223
 Drilling
Loosening the drill bit 2/2

30 193 of 223
 Drilling
Knowledge target for this section

ƒ Be aware of:
– The different controls for drilling
– The checkpoints during drilling
– Powerpack setup
– Hydraulic circuits for drilling
– Drilling protection RPCF, Anti-Jamming and FPCI

31 194 of 223
 Telescopic feed

1250 0064 09

1 195 of 223
196 of 223
 Telescopic Feed
31
33

2 197 of 223
198 of 223
 Cut hole

1 199 of 223
200 of 223
 Cut hole
Knowledge target for this section

Understand the function of the cut hole option

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

2 201 of 223
 Components Control valve for small hole/cut hole
feed pressure

V1b

V3A V6

Cut hole lever

3 202 of 223
 Cut hole
~60 bar

4 203 of 223
 Cut hole
Knowledge target for this section

ƒ Be aware of:
– How the Cut hole option does and how it works

5 204 of 223
Swellex

Boomer

205 of 223
206 of 223
Swellex
Content

ƒ Manufacturing
ƒ General description
ƒ Installation procedure
ƒ Technical features
ƒ Range of products
ƒ Accesories

207 of 223
Swellex
Manufacturing

208 of 223
Swellex
Expansion principles
SWELLEX
Face Plate before expansion

Inlet Hole
SWELLEX B
Installed In the hole
A >> B
High
Expanded SWELLEX SWELLEX
water after expansion
in the hole
Pressure

300
bar

After expansion air pressure

force water out of the inlet hole

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Immediate full column support

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Installation methods

ƒ Manual bolting
ƒ Semi-mechanized bolting
Boomer + Service platform
ƒ Fully Mechanized BOLTEC

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Installation sequence
Pumps
1 Drilling 2 Insertion 3 Expansion 4 automatically stops

Atlas Copco
Atlas Copco

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Features in the hole

0,5 m
Allows major
shear movements

Swellex follows
Swellex bridges
all the irregularituis
gaps in the rock
in the hole

In hard rock,
Swellex
50 cm inflated
Net washer
profile develop
for screening
100KN friction

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Range

Mn12 Swellex Mn24 Swellex Mn16 Swellex Coated Swellex

TOP BOLT BOTTOM BOLT

3m

Connectable Swellex INTERMEDIATE BOLTS

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Dimensions Standard&Super

Mn24 Mn12
Swellex Swellex

36 mm 25,5
mm
3 mm 2 mm

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Recommended hole diameters

Initial Profile Min Hole diameter Max hole diameter

Mn12 Swellex 26 mm 32 mm 39 mm

Mn24 Swellex 36 mm 43 mm 52 mm

Mn16 Swellex 36 mm 43 mm 52 mm

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Equipement

PSP 240 / 300

HYDRAULIC pump
with manometer

Pull test equipment

Special adapter for

Swellex lower bushing

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Face plate

ƒ Adjustable faceplate for optimal load

distribution, even in case of angled hole
direction

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Net washer

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Swellex Strainer
Swellex pump H1 (100µ = 0,1mm = 0.003936996 Inch)

Valve
Pressure regulator
Pump unit

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Swellex pump H1
Water Connection
Manometer water pressure

Swellex arm water

Oil pressure in Drain

Oil pressure return

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Swellex pump H1 - Specification

Water pressure, water consumption and water temperature

- Water pressure in 2-20 bar
- Max. water pressure 350 bar
- Max. water consumption 17 L/min
- Max water temperature 70°C

Hydraulic pressure and flow rates

- Min. hydraulic pressure 120 bar
- Max. hydraulic pressure 210 bar
- Flow 40 L/min

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Swellex pump H1 – Setting pressure

ƒ 300 Bar Bolt

– Setting 300 bar to 305 bar

ƒ 240 Bar Bolt

– Setting 240 bar to 245 bar

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