P()WEFICX.

'CT
AlUMINUM
ExTRUDED =E,FUE;5
HcuSING WITH EngLINEi FIN
FULLY TYPE TESTED BUSDUtrT SYSTEM

STAY COMPETENCE
lm, ,tll rrnr r c AcrA m, rr nrrzne fi/Tiffil rE--G}-l
 nuro
r,
orf4.carrr

CERTIFICATE W uixr

.:.1.:,::'l::;..:l:.:" .3@

. :..:ir:.:ta:1ji:.1::l J:":a:a'-":

i
I
 Pages

GENERAL 1-4

GROUND RESISTANCE 5

I MPEDANCE & VOLTAG E DROP 6

ELECTRICAL DATA 7

IP RATING B

DIMENSION &WEIGHT 9

PHYSICAL DATA
. Feeder Section 10
. Plug-in Section 11

. Elbow &Tee 12
. Offset & Combination Elbow 13
. Reducer & CenterTap Box 14
. End Cable Tap Box 15
. Expansion Fitting 16
. Flange End 17-18
. Plug-in Unit 19-21
. Horizontal & Riser Application 22
. Joint Stack 23
. Joint Detail & Feeder Busway Dimension Spacing 24-25
. Busway connection Procedures 26
. Hangers & Floor Support 27 -28

CATALOG U E N U MBERI NG SYSTEM 29 -30

CERTIFICATE 31

BUSDUCT SYSTEM 32

JOB REFERENCE 33-34

FIRE RESISTANCE (FR) SYSTEM 35

NOTES 36
 General

Housing Standard

Powerduct busway is constructed with extruded All the Powerduct busway product is designed and

aluminum and is designed with cooling fin on both manufactured in compliance of the following

top and bottom. standards:

. IEC 60s29

Benefits of such design are as follows:

. tEC 61439-6

. Super Compact & Light Weight . UL 857

. Low lmpedance . CSA 857

. Greater heat dissiPation . csA c22.9 NO. 27-94

. Better housing as Ground medium . NEMA BUI

. Dust free . Jts 8364

. Corrosion free
. Low lnstallation Cost
No doubt, this construction has been tested and has
achievld the highest 60-cycle short circuit withstand
ratings under the IEC and BSEN publication 60439-2:
2000 approved by third party certification.
The enclosure has also been tested for ingress
protection and has achieved the highest lP68 for
standard feeder and lP55 for plug-in section (ref.
table 8.2).
Plug in outlet
Powerduct plug in outlets being designed to meet
IEC 529 and BS EN 60439-1,-2 and BS EN 60529
requirement whereby the opening safety rated for
finger safety to lP2X.
Hinged dead designed at the front of each plug in
outlet to protect the contact surfaces from rust, dirt
and moisture. Pad lock designed on the outlet to lock

Hence, this has proved Powerduct housing the outletfor safety purpose. Gasket is used in 1P55.

construction has mechanically strength and it's

&
B- reliability to protect the busbar conductor.
&.
ffi
iF
!,
i

i*
as
ffi

ri
#
General

Plug ln unit lnsulation

Available in both moulded case circuit breaker and The 130oC Class B insulation is the primary insulation

fusible type; in all PPB conductors. Optional Mylar and epoxy

Powerduct PIug ln features the following: insulation (Hybrid) 155oC Class F and 1BOoC Class H is

. lnterlocking door during in'ON'position to available upon customer's request.

prevent the door from opening for safety

purpose The innovated coating process provides high quality
. Mechanically interlocking with busway housing and uniform epoxy insulation. This epoxy is

during'ON'position to prevent being take off non-hygroscopic, self-extinguishing and bonded

during energizing. directly to the bus bar thus eliminating any air gap
. The plug-in unit connection on earth designed between the insulation and bus bars.

to engage first before phase connections when

installing plug-in unit for the safety purpose. Advantage of using epoxy insulation are as follows:
. All Plug ln units have internationally recognized
symbols indicating the "ON/OFF" position. . Able to withstand glitch and spikes in electrical
system

Thermal lndicator (optional): . Halogen free

. Resistant against water and chemical

Most of the busway manufacturer will have . High thermal conductivity

inspection covers to permit inspection of the joint . High mechanical strength against impact and

periodically. However, Powerduct newly designed capable with standing heat shock

so call thermal indicator will provide a more . Comply to UL 94 V - O

convenient for continual visual inspection whereby . Cater for expansion and contraction during

the thermal indicator will show a sign when the joint peak and off-peak hours

is overheating. This benefits from convenience visual . Long life compare to PVC and Mylar

inspection without opening the cover and save time . lmpervious to acids, alkalis, acetones,

from labor inspection. mechanical oils and lubricants

Before After
 Joint Bus bars

Powerduct Joint (bridge type) features a single/ All bus bars copper are manufactured from high
multiple bolt design with the double headed bolt, electrical grade high conductivity electrolytic
therefore improving the ease and the cost of the copper which comply with international standard-
installation. 851433/1432. Aluminum bus bars also available.

By using this newly designed joint stack, you will The copper composition of the bus bar are of
definitely reduce arrangement for installation time 99.9o/o or conductivity in excess of 99o/o IACS. The

(on-site time as well as cost saving).
The use of the Belleville spring washers on the bolt
ensures the original contact pressure is maintained
giving a more secure and reliable joint.
aluminum bus bar are of conductivity in excess of
600lo IACS. All the copper and aluminum bus bars
are electroplated with tin on all contact surfaces.
Optional silver plating is also available. This will
i m prove cond uctivity more effectively.

Powerduct Bridge type joint Stack features performs; All Busway are constructed in sandwich type which
. Twin headed Bolts and will shear off when means no air gap shall exist between bus bars except

torq ue exceeds 50lb/ft. at the joint. This can obtain lower impedance and
. Single Bolt joint system with the material better heat dissipation. Lower impedance means
composition of chromed black high lower voltage drop.
tensile steel
. Ease of removal and installation without by All the conductor also being insulated with epoxy
moving entire Busway powder (Hybrid Powder) coated which giving
. Maintenance Free. 100%o water, rust and chemical resistance. Optional
specification can be designed and fabricated to
customer's request.
Bus bar are available in various configurations: Refer
EI
lfrl
to next page picture.
ffi
s 1. 3P3W + lntegral Ground

r 2. 3P3W + 50o/o lnternal Ground

ii: 3. 3P3W * 100o/o Neutral + lntegral Ground

T 4. 3P3W + 100o/o Neutral * 50o/o lnternal Ground

5. 3P3W +200o/o Neutral+ lntegralGround

.!
H
6. 3P3W t-200o/o Neutral + 50o/o lnternal Ground

H
w
General

True 2OOo/o Neutral Construction Bus bar configurations

Harmonics occur generated by nonlinear load devic- 1. 3P3W + lntegral Ground

es such as electronic ballast lightning, computers,
printers, copier machines & etc.The harmonic current
generated in neutral conductor can be 173o/o of phase
current. This abnormal high neutral current results in
overheating the neutral conductor and leads to dete-
rioration of equipment performance and its life cycle.

Therefore, we provide two separate 100%o neutral bus 2. 3P3W + 50o/o lnternal Ground

bars within the same busway housing. This true 200olo

neutral is doubling the size of phase bus bars to

prevent overheating caused by harmonics.

5. 3P3W +200o/o Neutral+ lntegralGround 3. 3P3W + '100o/o

Neutral + lntegral Ground

L1
L1
L2
L2
L3
L3
N
N

6. 3P3W + 2OOo/o Neutral + 50o/o Internal Ground 4. 3P3W + 100o/o Neutral + 50o/o lnternal Ground

PE PE
L1
L2 I
L1
L2
=:--l
(l
L3 (-
-: L3

N -. N a_ 1_-.--/.
 Powerduct Busway offers you a variety of ground
options to meet your specification:
. lntegralaluminum housing ground (standard)
. Copper internal ground
. Copper isolated ground

The Powerduct aluminum housing provides extremely

high ground capacity. The table 5.1 showing the
conductivity and current carrying capacity offered by
the housing is at least 2 times greater than the active
copper ground bar (sized 50olo of the phase bar)

Powerduct busway-Ground Capacity Table 5.1

Jv. l v
i'".. --" --- -* "- "*'"-,-'

; soo { 1446.60 I r::.ro i 6

- -*-j- --- *-*-;***--"-*:
;C i

r.l-i 1000 i
: ""--*."--*--.
r 614.60 i tteto 1

{-*"*-'-'--,-*--^'*.**-----"i*-** i -" -
13s0" I;.* 1734.60 j I -.*-*.*--i-- -*
}

i zoa.ro
"""-:._-_- - - I 1

i
:

zooo | 2s73.oo i ++eto -i"-*-**-*^*;---*-****--,

g , c2O0 3 289.15 656.10

,- i aooo j 477s.oo i sgo.r o
"
--**--:*-*---*-1
:i1^ - - -

:E Aluminum Housing Ground : IACS > 550/o conductivity

:i
Copper Ground Bar : IACS > 990lo conductivity
I
H
H
E
 edance & Volta d Dro

Energy Optimization

Powerduct busway system enable you to optimize the These features also include extremely low reactance
energy usage and reduce unnecessary energy wast- due to non-magnetic housing and totally intimate
age which is a hidden cost. contact of bus bars and housing. Please refer to the
Better heat dissipation will provide cooler busway table 6.1 below for your further voltage drop
energizing. At the same time, the busway has lower information.
impedance and lower voltage drop if compared to
the other competitors' busway.

Table6.l Voltage Drop Line to Line (60H2)

COPPER
400 1s.59 3.17 15.91 10.80 10.68 9.96 3 8.24 7.30 6.33 5.33 4.31 3.26
: {;;-_" :!-j_i. z,ji_:-jp.s.l- 1.9,a1;;- 19,t1;:.; 9.98 ,
9.',1

9,'l5 t zz7:,
._1J.1- .:. 9,31 1.si ', 6.iB s.is , 4.e8 ', z.s+ :.. 2.:e::e...;
8..69 ,. 7:?4 ,..?,8-!-..,
8.ss . 7.9! 7.07 6.27 5.44 4.58 3.70 : 299
: ji-._oi. _,,._i_95 ;,..i-i.d! ..,.
,.

9,73- .. 5,?7 . ,l.q .:-.. a,]p.;-.3-.5.1... '-.--.?..,6.1 .-..,

,,,-__lji-9-_ q.73 9,1!. ..:... l.!o-
, -lggg -: .' 8l-a-- :--9,94
-.3.-,).!-...-1..9-,9-!--..:.-.-z-,??.
'. 8.06 : 7.38 6i36 s.el si.tz 4.31 3.4s :- ?,9!...:
7.83 , 7.17 6.47 5.74 4.98 4.19 '
, 2-09-.0-.....-
?-,!5--.,--.9.29 --:,.2,t-9 -.: -.... 83s "..8-:!?. ' "- " --:-- '- "' j 3.39 2.56 ':

: _2509 | ..
..-1.,?-?...,..-.9-,39.-......',,...-.1,99 .. j, -9,1.1.- -,-.-9,.2.1. .. ; 199. -,..7,92 6:33 5161 4,87 4,10 3.31 :
- 2.:51_ ',

_ iiioo_ .,::. .j.71 -.9.,91. _:

e 72 _,,......_gj-o .
j,.._7,,-a1
. ..?96 ., ..8.,19. 7.4g 6.64 5.76 4.85 3.g2 , 2.97 .

t 4ipi-...- :, --j,)-g-' -
1.

. .:. g,!-!-.-'; e.33

-9,-2:9...-."...1.,1.s-
.".',.

_ -8_17..0-.- .,.. -7 :9_7,

t
5000 l,o8 o:22 1 10 9.37 9.27 . . -8-.,9L. .., -.. ..7-'2 ? ; l.ls ' 6.34 , s.so 1 4.63 : 3.74 2.83 '

ALUMINUM
, . -..!9 9-, -..., - .1-1-' "s-9-- ::- ".73 t ". . i . I I .91 . .,., t i..si,z'1' 5.42 ; 4.70
- - - -.-.-
--:.-- -. .
3.96 3.20 2.42
:

2_,1.j .';..)-1 "-s:1 12.0-3 :

-8-.,..0-?.
, tt.SO,: '. 7.05 5.93,4.80:3.63
:
_ -.g_ogi;_. -. 9,11,
, 400 , a,ig 1
:,
__:,. -j_i,.jt,,i9..
t
1.79 a,o.t. .',.. t.7,Le : 12.04 ' .8.,21.
7.14 6.01 4.87 3.69
.

1oo0 s.g7 1.21 6.10 10.35 ,

1
10.23 ,
.9'9.9. ,', 0.w
-',
5.1 1 4.13 3:13
1200 5.03 1.02 5.1 3 10.45 : ',
..7,9_9. , 6.12 5.16 4.17 3.16
10.33 :
':
1.

I l;;e ":- i,r-t - ;119 -;- {,01 -; .a;ps:

j.,,f - ; o-,t--9 -.i... ?-,,J.! .... ..e-,92
8.8s 6.0s : 5.25
:
4.42 3.57 2.70
4.75 3.84 , 2.91
;. 9,0,01 --.......,...
9.51 9,r9. i .-rs+. ::-: --- ..: ..-.:---- .
- '-
-:.:-.:
-,a.-..,
;- -..;zooo , z.gl
._

: 0.60 ; 3.03 , 10.28

...1,
".

-. -,,| - -- - U a-.-- -- --. .-

10.16 Q,95 r 603. 5.08 : 4.10 , 3.1 0
r o.+: : 2.14 : g.oa 9'14 ; 5.32
' -,-..- .1
-. -- -- -

, )ioio 1 z.to 8.:97 4.48 3.62 2.74

': 32oo : r.sq : o,ze- _.-l*-1,0-a l-9-..7a I g,6s .728_ :.. .6-'1?-.. 5.32 4.30 3.26
oi;;; 1*1iii'; tl.si
--t,
,-;oo;n'-';' i:"ii'
: . - .----"-.-.. ".-. --" ^--. --.-,,,. -" --. -. -
t
".----,.-- -.1.,..
.-
--- - .--,
11.19 7.65 , 6.63 5.59 4.51 3.42
Note: Current density (amps/sq.in) rated busway available. Consult Factory
Voltage Drop Formula
1. Plug-in distributed loads application, divide voltage drop values by 2
2. To determine voltage drop line to neutral, multiply values from table by 0.577.
3. Actual voltage drop for different length and at loading less than full rated current can be calculated by using the formula :

Va = Vo (taore) X Actual load/Rated load x Actual length (m)/'l 00 m

4. For 50H2, multiply reactance (X) by 0.85 and resistance values do not change.
5. For 400H2, Multiply reactance by 3.75 and multiply resistance by1.4
6. Calculate newvoltage drop:Va =Amp loads x./3 x (Rcos o + Xsi n o )per'l 00m, where cos o = Power Factor
 Short Circuit Protection and Capacity

Powerduct structure is designed to provide a very good short circuit protection. The short circuit has been
certified by KEMA in accordance with IEC and BSEN Publication 60439-2:2ooo.

Temperature Rise

Powerduct busway is capable of carrying its full rated

current continuously in ambient condition of 95o/o
relative humidity and maximum temperature of 50"C
without exceeding 55"C temperature rise.
Thermalcycling test
Powerduct tested to ambient 5OoC test
a.
H.
n ...'l'uC'' :^. r.E,UA Newrierre

i$ ,,-11.8,e,ir..,:-:.J..aE.:..r,:t.,r,!.rr:trij!:.:,:aitry,:::i1..:i:,t:o!)ai lqlrnt,"rE64i6ta_:
h iiel rtati::-;" . i. :,,rj1,i1 .)!iji l,t ii..: riacir l.rel :.i'" ,usin':!l l,.
r.jr!
.2i,t1al;r?4 .,1.r.1:ri: _i: ':r1ri j.r:;: i,:, tj:lrliais .a)' 1):i.,jJ!1:! li* exir*re6

iipei!--lr,.rl.a,.t,ittii,tIlr:ir':riirir.l,ri:laT,i:1:,1 ri:...a$jir*,]iih'irij+lFa:rg:

I fil.;i:ji,.ilarrj:r:l.rr.,r'ir:.rCi..:trr:er'..,.r..ji.:tr,Ai.:jl\talati.liti
):.rrl,r;-. 11111;'.' .:t :.jr i.:tr, ::: :ri :sr i r",r ta:t r:.iJa .( ta, ".:: :LC t:,tts; I
agrril+t:O
lii?-.ri.riiirrl ,!n:':.r;'.:: :L:r:: ,:- arj,,, ir_,r! i..rj,r.riciliijs ,1. .,11.: lladA:= !.si:t -e+f;
i.,i;a+ij ai:i .: j
:. :t.ls!;:ai:: atlt, :i.,<).l,rii t;. :irij .: rjif a fa:!,r' lrgri Jraditi,i lgiled Ji
iie mli!i 9r:i..-r€ ialiiri:ilrii-i:r: .a..:.)tr.-] ,1.-:i ..' 1.,2i at.i|:i\-i a.:'tr a::ii t4l14p+
.rril*Jrtrii.ti.:tat:j.:.:::it\t:.J:.jiq-..j,r'i..|: r;l:::ri3: rri;5ij.l!i:'sal:rlitii?irleJs
i.:t!:.r'a ..:le\i .:! :l:i: .t.),1 :.jt\..,| iafi\r.,-:.ji':,r:i ii:j . ,ll.:::+rr .rcrnf,i rlla:d itiiitn3
H
H
 Ratin

lngress Protection Level

t' Water Resistance and Rust Protection : Powerduct busway system has been successfully developed into as high

L as lP6B, whereby the busway is protected against dust and the effects of immersion in water. This fine
completion system is in 100o/o compliance IEC standards and is approved through third party authority
certification.

Table 8.1

Feeder

, r?.1: X

Plug.-in Units X

Note: All Powerduct plug-in busway is lP 2x rated. (Finger Safe Plug-in outlets)

Table 8.2

lP2x

tP:0 Enclosure protects against objects greater than 1mm. lndoor application lndoor

lP54 Enclosure is dust protected and splashed water. lndoor

i
::

;
tP5s ,":l":yl" ,: dyst Rrotected and splayed water. lndoor
:-
tP65 Enclosure is dust tight and splayed water. lndoor

lP66 Enclosure is dust tight and protects against heavy jets. lndoor/Outdoor

lP67 Enclosure is dust tight and protects against effects of immersion up to 1 meter. Outdoor

IP6B Enclosure is dust tight and protects against effects of immersion beyond 1 meter. Outdoor
 Dimension &Wei

Table 9.1

i:::iie:::-:r:-::r::::::-v::::::Z1T-:::-:::-:)-:"-::::i*:::I::::*-::;--:t-
i-*1ooo**:*-s.1**"::**T2e*--*'7:- --i5- - :"-"-16-'-':," 1a-'*1'--,o-*-?**-1T*
,_" !|yy" "": ""zl """
;" iile :
, t4+
Ei _"*i"t"o-
".; " "qj - tl
,e
ty
_:ti :- {t :::: :i9
.).4 ;i
zt
;;;; _ :*27
i 25
25 -::: |
?2*:r "m
2/

_ "ro"ob_" ", " ", "" " "zg**l:*E: :":-";{*:r "

"

,. ----,-*.------**4

j 4000 i *:*** "'68*"-;*"";6-'=-*u**i*-*n' " -i*-ibo-"1^" *

e.2 37;**--7' ,";a

- l
ili
&-
Ei
n
ii
l -
I5:'''l I 15r'-m

h
I
I

1t J I
I Fig.9.1 Fig.9.2

g
 Ph sical Data

POWERDUCT BUSWAY ACCESSORIES

Feeder Section -is available in standard

length of 3050mm and with minimum
61 Omm. This straight length feeder is used to
carry power supply directly to the machine [-
and power station without any plug-in
opening on the section. (Concentrated Load
'l * , L n * + o *L--,.
H €l -
application) Refer to the Fig.10.1 - a s
1- ' l =-Hl
Side View

Fig 10.1 Standard feeder Section - Top and Side Views

Plug-in section - is designed to provide Top View

convenience and to allow the power to be

tapped offfrom the LIVE busway section for
a variety power usage based on the
customer's requirement. lt is complement
with the plug-in unit. The maximum current
capacity of each opening is 4004. Refer
Fig.10.2
Fig 10.2 Standard Plug-in Section - Top and Side Views
 PIug-ln Section

Plug-ln Section is available in minimum 122Omm and standai'd 3050mm length rating from
400A to 50004.
Custom length also is available on request.

The quantity of plug-in outlet is classified into:

Standard plug-in busway

whereas the openings outlet avail-
able in both sides to optimize the
amount of plug-in units in horizontal
application . Fig.1 1.1

Fig 11.1 Standard Plug-in

Riser - whereas opening outlet

available in one side on interval
610mrir to fit the vertical runs.
Fi9.11.2
Fig 11.2 Standard Riser

Limited Access - whereas custom-

ized design. Plug-in outlet can be
placed upon customer request.
Fig 1 1.3 Limited Access
Fig.1 1.3

Standard Plug-in Outlet

lr A rl'_et

','--rl La,
Fr 2,i
i .alt til
Sa,a11:!
G at.r[,] f- -rtd l t!\,tf

+ EL
-:,8

Fig 11.4
I
11
Flatwise Elbow Edgewise Elbow

\c
.''t- -t'

400 - , 400 - 1200

1600
.t-
: 30s

2000 - 4000 : 13so - 3200 i qst 457 :

..

5000:4000 610:610
,

Flatwise Tees EdgewiseTEes

{-

):,at

>[

'.-l -....>.

x Note: Please consult factory for the above

dimension.
Flatwise Offset Edgewise Offset

.uq
r:
-..-

i ::g:::oo _,,*192:,1!! y ]!) i:r: ;:2;1

;2!!!:!!-90*lI!:3?!!'i, 1s-7 i !t! |;fl-,
ry9-o -"" 190-0 919 , " 9:9 .,..6-t-o ,

Combination Elbow

-f
 x'
I

i
I

Reducer

Table 14.1

Q- ..
( centerTap Box is a device that is non-fusibre utirized to
-) take off power from the busway run. lt is used in
the
condition when loads served by the busway run
do
not require over-current protection. Refer the table
14.2for the dimension in (mm).
Table 14.2

400 - 1350 400 - 1000 405

1 - 2500
600
3200 - 5000
,. -)?09: ?9oo
25oO - 4000
555
72s
x
optional centerTap Box with MCCB / Fusible breaker is available.
Please consult factory.
End CableTap Box

End Tap Box are non-fusible devices used to connect cable and conduit to the end of the busway run or where
busway runs connect without the need for over current protection.

Vertical Application

Table 15.1
l'
/N.-,-'m

ffiffi*
M
a"--.
1l
i - 1350 i - looo 290 " 52s 28s h
T]ipI
4oo 4oo

t..i 'll
" Optional End Cable Tap Box with MCCB / Fusible breaker
Please consult factory.
is available.
t..f
bi-)1.
- 2,.
\-
,tt /-A'-

Fig. 15.1

Table 15.2
Horizontal Application

-----\--
-_=_-..- rfli'r n
400-1350 i 400-1000 i 290 N
(
:) >\
'=\
* Optional End Cable Tap Box with MCCB / Fusible breaker is available.
Please consult factory.
l

llt I

Fig. 15.2
Expansion Fitting

Powerduct Expansion Fitting to accommodate the busway thermal expansion in long straight runs which
is design

is over 60.8M without offsets or elbows and spring hanger are included and both ends
are held fixed, or in a
permanent position' ln addition, it is also recommended when the busway crosses the building expansion joint.

lnside the Powerduct Expansion Fitting contains a flexible connector which provides * 5omm linear movement
along the straight busway system.

Standard Copper dimension in (mm) Fig. 16.1 Standard Aluminum dimension in (mm) Fig. 16.1

_!!! _l::9 !:: - t9oo

t

-r "-"---"" loo
,
: 199
1 600 - 2500 400 1200 - 2000 400
'

32b0 - s0o0 600 2500-4000 : OOO

.! q_

**
&
"'t'ti'"

Fig. 1 6.1
Flanged End

Flanged End provides the connection between busway

and the low voltage switch board, control panel or other
distribution system.

-tal r.l-

\
)t

-i
"...ll
\
'I lil "rr
-
4irn r'

Case and Bars

One Bar Per Phase Right Edge ElbowWith
Flanged End

F
lt-
-..-.
.,-?-
'.)l'!'r't - i
\ \-

l-..
- r;.
.,-il-r'

Case and Bars

Two Bar Per Phase
Phvsical Data

Flanged End Cut Out and Drilling Pattern

al

Fig. 18.1

!P '-- i
I

"Ltl r +
,-L _]
..:

-l I

:t,

Fi9. 18.2

18
Plug-in Unit Table 19.1 Plug-in dimension

Powerduct plug-in unit is available from rating 15A to

B00A with different levels of fault protection. A

maximum ten pieces of 400A (max) plug-in unit < can

be mounted on a standard 3050mm plug-in busway.
The maximum amperage carried by each plug-in
opening is 400A. Therefore, 500A B00A will
accommodate two openings.

Safety Features:

Powerduct plug-in unit features mechanical interlock * For above 1 0004 consult factory
system. This is to prevent the insertion or removal
when the plug-in unit is in "ON" position (energizing).
(Fig. l'e.2)

The front operating switch allows padlocking at the

"OFF" position. This is to prevent switching to "ON"
accidentally during servicing and maintenance. The
plug-in earth contact is being designed so that the
earth contact is made prior contact to the LIVE

busway during installation. Besides, it also features

water resistant capability to suit customers'need. The
plug-in unit is rated from lP40 as standard but
customers can order lP55 as optional.

Refer to the table 19.1 for the sizes

availability of the unit with ampere rating.

Fi1.19.2
Plug ln Unit

Safety Lock-
Door lnterlock- plug in door locked soon the operating
switch is,oN,position.
Mechanical lnterlock with Busway Housing-The plug in
cannot be attached or detached from the busway
when
the operating switch is,ON,
Knock-out Hole
No knock-out hole is provided. Make it at site in <onformity
with the cabre size.
Grounding
Plug in enclosures shall make positive ground connection
to the busway housing prior to the bus bar contact.

Plug ln unit Dimensions

OPEFATNG
SWTCH

FrontView
(1 sA - 400A)

t_
i

SideView
(1sA - 400A)
CPEBATI]\G
SWTOH

20
Plug ln unit Dimensions

FrontView
(sooA - 6304)
I
L
-
I i'frrr". 221').i tr.,
-
I-

SideView -
(s00A - 630A) L,]

FrontView @o

(800A & Above)

SideView
(800A & Above)

I
Physical Data

Horizontal Application

/\l il\.li\"/EflT

Fi1.22.1

TI! ]Lr FL-]

I]'FPE_F DL,]G
,/-
:.1 PLi\ [!__]
il(jt,pFt: ala,rNL_-rt lo ialF

'fl1,
/
E;l .l ,l v"1
W-o tl tt
--.-r'o'
L
lt.tl
Fi1.22.2

-'-
-4
y':.)
-Hr. ..a',;;-t'-
-
-/,. 1;,;')"
/a:
.. 1/
.-.1; :7'
-t<1 .rr'
:--'
-:!'
-4"_' -/
,.;/
Fi1.22.3
Joint Stack

Powerduct joint stack features a single bolt with double

headed design. The high strength steel bolts together
with the Belleville spring washers provide equal pressure
across the complete joint contact area to assure proper
electrical contact. Double head bolt will shear off to
ensure the proper torque is applied.

It is very important to get the joint installed properly and

accurately. lmproper tightening of the connection bolts
will cause the joint overheating after certain period of
time during energizing. powerduct bolt is maintenance
free design.

BEFORE AFTER

23
 -

Joint Detail
4\

").''Y.a

Fi1.24.1

Feeder Busway Dimension spacing Between Runs & Minimum clearance

The minimum clearances for installing between feeder busway with wall, and ceiling are shown
as the following
picture below.

Additional clearance may required for the plug-in devices installation. Refer to the next page.

iiiial
I

%-
%l@
a///) 4t-rrr
L
52nn

v2 "r

"q
ru
N

r-
-l 4F,,,4F
U]

4fi rn-jg\1
Jt
",

- J tr r l.l2m[- .!..tlrl Pci'll

q-

I
 Physical Data

Minimum Distance between parallel-installed busway

Feeder Busway
ln case the busway been installed side by side. ln case the busway been installed side by side.
(Flatwise lnstallation) (Edgewise lnstallation)

h l-i
rl:t [l I

0
lfr
%t

Plug-ln type
ff
lt
lrL
I
tt

Ir
I

l-.r lrr
Minimum clearance of plug-in busway installed in parallel is shown as below. The minimum
clearance shall be
determined between the plug-in to ensure that 50mm clearance is given. When the busway
is to be installed in a
tight places, make sure clearance shall be given enough for the plug-in to get opened which is
shown as picture
below:

H ffi
H H
,H H
H H

ll"
$

El ,E'
E
H' H
I

E ffi H
,

I
F II H H
H- El
H H

Note
r H
x Dimensions'D','H','W'refer
to the dimensions table on 19.1
 PPE}

POwef Plug Busduct Sdn. Bhd. (co,p"nyNo.: 545e18-D)

Lot 19, Jalan S|LC 2, Tel: +607-532 1 988(Hunting Line)

Kawasan Perindustrian S|LC, +607-532 1922
79200 Nusajaya, Johor, +607-532 1299
Malaysia. . Fax: +607-532 1177

Publish in year 2014

*" Technical
details and dimesions for the product are subjected to continuing revision
and engineering update without notice

www.ppbc.com.my