XM-222MK2

SERVICE MANUAL Canadian Model

AEP Model
Ver 1.1 2002. 03
UK Model
E Model

SPECIFICATIONS

Circuit system OTL (output transformerless) circuit Pulse

power supply
Inputs RCA pin jacks
High level input connector
Input level adjustment range
0.3 – 6 V (RCA pin jacks),
0.6 – 12 V (High level input)
Outputs Speaker terminals
Speaker impedance 2 – 8 Ω (stereo)
4 – 8 Ω (when used as a bridging amplifier)
Maximum outputs 100 W × 2 (at 4 Ω)
222 W (BTL, at 4 Ω)
Rated outputs (supply voltage at 14.4 V)
35 W × 2 (20 Hz – 20 kHz, 0.04% THD, at 4 Ω)
40 W × 2 (20 Hz – 20 kHz, 0.1% THD, at 2 Ω)
80 W (Monaural) (20 Hz – 20 kHz, 0.1% THD,
at 4 Ω)
Frequency response 5 Hz – 80 kHz ( +0–3 dB)
Harmonic distortion 0.005% or less (at 1 kHz, 4 Ω, 10 W)
Low-pass filter 80 Hz, –18 dB/oct
Power requirements 12 V DC car battery
(negative ground)
Power supply voltage 10.5 – 16 V
Current drain at rated output : 12 A (4 Ω, 35 W × 2)
Remote input : 1.5 mA
Dimensions Approx. 205 × 55 × 158 mm (w/h/d) not incl.
projecting parts and controls
Mass Approx. 1.6 kg not incl. accessories
Supplied accessories Mounting screws (4)
High level input cord (1)
Protection cap (1)

Design and specifications are subject to change without

notice.

STEREO POWER AMPLIFIER

9-873-557-02 Sony Corporation
2002C0400-1 e Vehicle Company
© 2002. 03 Published by Sony Engineering Corporation

1
 XM-222MK2
SECTION 3
DIAGRAMS
3-1. BLOCK DIAGRAM

PRE AMP
LPF
IC801 (1/2) GAIN CONTROL
-1 IC802 (1/2)
AMP
-1 6 CN802
IC803 (1/2)
L (BTL) 7 5 7
SPEAKER
5 DIFFERENTIAL OUT
5 SWITCH DRIVE AMP DRIVE AMP POWER AMP
7 AMP
6 Q101 Q104 Q108 Q110
Q102
S801-1
LPF
(80Hz) L
VR801-1
ON BIAS
LEVEL Q106,107
OFF
CNJ801
OVERLOAD
INPUT DIFFERENTIAL DET
DRIVE AMP DRIVE AMP POWER AMP
AMP Q105 Q109 Q112
Q103 Q111

PRE AMP
LPF OFFSET BTL
IC801 (2/2) GAIN CONTROL
-2 IC802 (2/2) DET
AMP Q852,853
-2 3
IC803 (2/2)
R 1 3 1
2 3 DIFFERENTIAL
1 SWITCH DRIVE AMP DRIVE AMP POWER AMP
Q201 AMP Q204 Q208
2 Q202 Q210
S801-2
LPF R
(80Hz)
CNJ802 VR801-2
ON BIAS
HI LEVEL L R LEVEL Q206,207
OFF

MUTE
Q851 DIFFERENTIAL OVERLOAD
DRIVE AMP DRIVE AMP POWER AMP
AMP Q205 Q209 DET
Q203 Q211 Q212
15V REG
B+ Q951,952,
(14.6V) D953
PROTECTOR
Q802
DC DET
-15V REG 4 IC851 2
B-
(-14.6V) Q953,954,
D954
F901
DC-DC CONVERTER CN801
20A
RECT TRANSFORMER B+
D951,952 T901 INVERTER 12 SWITCH +12V
9 Q902
Q903
1
LD801
B+ POWER/
(26.2V) ERROR 2
PROTECTOR
POWER
LED ON/OFF
INVERTER 10 Q901
Q904 3 DRIVE
B- Q803
(-26.2V) REM
15
ERROR GND
16
THERMAL
13 14 Q801
• Signal path

DC-DC CONVERTER : AUDIO

IC901
TH801 TH802

D802

7 7
 XM-222MK2

3-3. SCHEMATIC DIAGRAM • Refer to page 10 for IC Block Diagram and Common Note on Schematic Diagrams.

D101 R118 C856

R114 R116
Q104 Q108
C113 Q107
R124 R133
C119 R138
Q110
Q112
R137 R126 R129
C120 R139 Q102 R119 R122 C115
CNJ802
Q103 Q106 R130
C114 R128
C220 R239 R125
R120 C116
R123
R237 C219 R238
Q105 R135

R127 Q111

R115 Q109
R117 R121
C117
C118
C218
C217

D102
C854 C104
C857
C112 R131 R132
C101 R103 CN802
R101 C107 Q101

C109
C102 R102 C103 R105 D201 R218
R106 R107 C111 R214 R216
IC802 (1/2) C106 IC803 (1/2)
IC801 (1/2) Q204 Q208
S801 R112
C858 R860 C853 C105 R104 C213 Q207
R861 VR801 R113 R224 R233
CNJ801 C108 C110 R108 R109 R110 R111
Q210
Q212
C208 C210 R208 R209 R210 R211 R226 R229
R213 Q202 R219 R222 C215
C201 C205 R204 C216
R201 IC801 (2/2) C206 Q203 Q206 R230
IC802 (2/2) IC803 (2/2) C214 R228 R235
R206 R207 C211 R225
R205 C209 Q201 R220 R223
C203

C202 R202 C207

Q205
R203
Q211 R236 R136
R227
R212
R215 R217
C855 C204 R221 Q209
D202

C212 R231 R232

R855

Q951 R954 Q952 R955

D903 T901
R851 D951
Q851
R917 R951 R952 C957
R852 Q903 R953
C907
R915 C951 C955
R916 L951 C953 D953
R853 D852
C908 C952 C954 C956 D954
IC851 R918 R919 C852
R854 R858
D851 Q904
C851 R956 R957 R958 C958 R856
R920
D952
D904
Q953 R959 Q954 R960 R857
Q853

Q852

IC B/D
Q902
R961 C959
R914
R859 C804 R809 R812 LD801
C801 R801 D801 TH801 TH802
R905
R811
R810
Q901 R906 R862 Q802
CN801 R802
R907 IC901
D803 D802
F901 L901
C901 D901 D902
C904 R813
R901 R902 C909
C802 R806
R909 R807
C902 R903 R904 R803 R913 C903 R805
R910
C906

Q801 R814 R912 C905 C803 Q803

R911 R808
PL801 C805
R804

• Waveform
1V/DIV, 5µsec/DIV
1
3.4Vp-p

15µsec

9 9 IC901 5
XM-222MK2
Ver 1.1 SECTION 4
EXPLODED VIEW
• Semiconductor NOTE:
THIS NOTE IS COMMON FOR PRINTED WIRING
Location • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by
BOARDS AND SCHEMATIC DIAGRAMS.
Ref. No. Location number in the exploded views are not supplied. Example : mark 0 or dotted line with mark.
(In addition to this, the necessary note is
D101 G-10 printed in each block.) • Items marked “*” are not stocked since KNOB, BALANCE (WHITE) ... (RED) 0 are critical for safety.
D102 G-9 they are seldom required for routine service. R R Replace only with part number
D201 G-7 for schematic diagram: Some delay should be anticipated Parts Color Cabinet’s Color specified.
D202 G-6 • All capacitors are in µF unless otherwise noted. pF: µµF when ordering these items. • Accessories are given in the last of this parts list.
D801 F-11 50 WV or less are not indicated except for electrolytics Les composants identifiés par une
D802 E-11 and tantalums. marque 0 sont critiques pour
D803 F-11 • All resistors are in Ω and 1/4 W or less unless otherwise la sécurité.
D851 E-10 specified. Ne les remplacer que par une piéce
D852 F-5 • 2 : nonflammable resistor. portant le numéro spécifié.
D901 D-10
D902 D-11 Note: Note:
D903 D-9 The components identi- Les composants identifiés par
D904 D-8 fied by mark 0 or dotted une marque 0 sont critiques
D951 B-7 line with mark 0 are criti- pour la sécurité.
D952 B-6 cal for safety. Ne les remplacer que par une
D953 D-4 Replace only with part piéce por tant le numéro
D954 D-3 number specified. spécifié.

IC801 E-3 • A : B+ Line.

IC802 F-3 • B : B– Line.
• Power voltage is dc 14.4V and fed with regulated dc power 5 4
IC803 H-3
IC851 E-10 supply from +12V and REM terminals.
IC901 D-8 • Voltage is dc with respect to ground under no-signal
condition.
LD801 F-14 • Voltages are taken with a VOM (Input impedance 10 MΩ). 8 6
Voltage variations may be noted due to normal produc- 10
Q101 F-6 tion tolerances. 10
Q102 G-10 • Waveforms are taken with a oscilloscope. 11
3
Q103 G-9 Voltage variations may be noted due to normal produc-
Q104 G-10 tion tolerances.
Q105 G-9 • Circled numbers refer to waveforms.
Q106 I-10 • Signal path.
Q107 H-9 F : AUDIO
Q108 H-10
Q109 H-9
for printed wiring boards: 11
Q110 J-10
• X : parts extracted from the component side. 8
Q111 J-9
Q112 G-9 • : Pattern from the side which enables seeing. 9
Q201 G-5
Q202 G-6
2 6
F901
Q203 G-6
Q204 G-7
Q205 G-6
Q206 I-6
Q207 H-6 9
Q208 H-7 6
Q209 H-6 1 6
Q210 J-7 • IC Block Diagram
Q211 J-6
Q212 G-5
Q801 E-11 IC901 µPC494GS-T1
Q802 E-12
Q803 F-13
Q851 E-10 16 15 14 13 12 11 10 9
Q852 E-12
Q853 E-12 ERROR REF. REG. 7
Q901 D-10
Q902 D-10
Q903 B-9
Q904 B-10 7
0.1V
Q951 C-4 OSC
Q952 C-4 ERROR
Q953 C-4
Q954 C-4 1 2 3 4 5 6 7 8

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
1 3-240-641-01 PLATE, BOTTOM 7 7-685-545-14 SCREW +BTP 3X6 TYPE2 N-S
2 3-238-672-01 PANEL, FRONT 8 3-240-642-01 HEAT SINK (SUB 2CH)
3 3-238-671-01 HEAT SINK (CHINESE MADE) 9 3-225-183-01 SCREW (+PSW.TT.3XL)
3 3-238-671-11 HEAT SINK (JAPAN MADE) 10 3-225-184-01 SCREW (+PS.TT.3X6)
4 3-238-673-01 PANEL, REAR 11 3-912-432-01 SCREW (+–B)

5 A-3274-223-A AMP BOARD, COMPLETE 0 F901 1-532-732-11 FUSE (BLADE TYPE) (AUTO FUSE) 20A
6 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3

10 10