SJ745EXe PDF

SERVICE NOTES
SJ-645EX
SJ-745EX
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of SJ-745EX/645EX.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to
be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2009 ROLAND DG CORPORATION
8801-15
Contents
1 Structure & Spare Parts
1-1 COVERS ................................................................................................................................................................1-1
1-2 FRAME ..................................................................................................................................................................1-3
1-3 CARRIAGE..............................................................................................................................................................1-5
1-4 DRIVE UNIT ...........................................................................................................................................................1-7
1-5 CHASSIS ................................................................................................................................................................1-9
1-6 PINCH ROLLER ................................................................................................................................................... 1-11
1-7 STAY ROLL ..........................................................................................................................................................1-12
1-8 WIPER SYSTEM ..................................................................................................................................................1-13
1-9 PUMP SYSTEM ...................................................................................................................................................1-14
1-10 INK SYSTEM ........................................................................................................................................................1-17
1-11 BASE FRAME ......................................................................................................................................................1-18
1-12 ACCESSORIES & STAND ....................................................................................................................................1-19
1-13 TUC-1 CONTROLLER ..........................................................................................................................................1-21
1-14 TUC-1 OTHERS ....................................................................................................................................................1-22
1-15 TUC-1 ACCESSORIES .........................................................................................................................................1-23
1-16 TU-750/650/550 ....................................................................................................................................................1-23
2 Electrical Section
2-1 WIRING MAP .........................................................................................................................................................2-1
2-2 MAIN BOARD .........................................................................................................................................................2-4
2-3 HEAD / SERVO BOARD ......................................................................................................................................2-12
2-4 SUB BOARD ........................................................................................................................................................2-24
2-5 TUC-1 ...................................................................................................................................................................2-30
2-6 HEATER BOARD ..................................................................................................................................................2-31
2-6 MAINTENANCE PARTS LIST ..............................................................................................................................2-33
3 Replacement of Main Parts

3-1 HEAD REPLACEMENT ........................................................................................................................................3-1
3-2 WIPER REPLACEMENT ........................................................................................................................................3-8
3-3 CAP TOP REPLACEMENT ..................................................................................................................................3-10
3-4 CARRIAGE MOTOR REPLACEMENT ................................................................................................................3-15
3-5 PUMP REPLACEMENT .......................................................................................................................................3-19
3-6 INK TUBE REPLACEMENT .................................................................................................................................3-23
3-7 BOARDS REPLACEMENT ..................................................................................................................................3-27
3-8 BATTERY REPLACEMENT .................................................................................................................................3-39
3-9 CARRIAGE WIRE REPLACEMENT ....................................................................................................................3-43
3-10 ENCODER SCALE REPLACEMENT ...................................................................................................................3-48
4 Adjustment
4-1 Special Tools ..........................................................................................................................................................4-1
4-2 SERVICE MODE ....................................................................................................................................................4-2
4-3 HOW TO UPGRADE FIRMWARE ........................................................................................................................4-16
4-4 HEAD ALIGNMENT...............................................................................................................................................4-19
4-5 CAP HEIGHT ADJUSTMENT ...............................................................................................................................4-29
4-6 LINEAR ENCODER SETUP ................................................................................................................................4-31
4-7 LIMIT POSITION & CUT DOWN POSITION INITIALIZE .....................................................................................4-32
4-8 PAPER SIDE SENSOR ADJUSTMENT ...............................................................................................................4-34
4-9 CALIBRATION (FEEDING DIRECTION) .............................................................................................................4-37
4-10 CARRIAGE WIRE TENSION ADJUSTMENT ......................................................................................................4-39
4-11 NETWORK BOARD INITIALIZE ......................................................................................................................... 4-42
4-12 OPERATION OF THE HEATER CONTROLLER ..................................................................................................4-44
4-13 SETTING THE PARAMETER OF THE HEATER CONTROLLER .......................................................................4-45
5 Supplemental Information
5-1 SENSOR MAP ........................................................................................................................................................5-1
6 Troubleshooting
6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ..................6-1
6-2 IT DOESN’T PRINT AT ALL ....................................................................................................................................6-2
6-3 INK DROPS ON MEDIA ..........................................................................................................................................6-2
6-4 SHIFTING IN PRINTING .........................................................................................................................................6-3
6-5 VERTICAL BANDING..............................................................................................................................................6-3
6-6 MEDIA SHIFTING ...................................................................................................................................................6-3
6-7 MOTOR ERROR ....................................................................................................................................................6-4
6-8 ERROR MESSAGE/SERVICE CALL ......................................................................................................................6-5
6-9 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE ....................................................................6-6
6-10 RESULTS OF PRINTING ARE COARSE ..............................................................................................................6-6
6-11 ERROR MESSAGE (HEATER CONTROLLER) .....................................................................................................6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................................................................................................7-1
7-2 MAINTENANCE CHECK LIST ..............................................................................................................................7-20
7-3 Specification ..........................................................................................................................................................7-22
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revison
Date Description of Changes Approval Issued
No.
0 2005.2.22 First Edition Inagaki Sato
1 2005.2.25 1-2 FRAME, 1-12 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani
1-11BASE FRAME_ Part No. has been revised.
2 2005.6.22 Kato Hioki
6-7 Motor Error codes have been added.
1-4 DRIVE UNIT 1-5 CHASSIS _ Parts have been revised.
3 2005.8.5 2-7 : MAINTENANCE PARTS LIST_Electrical Parts has been revised. Kato Mabuchi
4-3 : HOW TO UPGRADE FIRMWARE Step8_The Xkey has been corrected.
1-8 WIPER SYSTEM, 1-3 CARRIAGE_Parts have been revised.
4 2006.1.12 Kato Misako
7-2 MAINTENANCE CHECK LIST_Check Points has been revised.
3-8 BATTERY REPLACEMENT_Procedures have been revised.
1-9 PUMP SYSTEM_Parts have been revised.
1-7 : STAY ROLL, 1-9: PUMP SYSTEM, 1-15 : TUC-1 ACCESSORIES, 2-1 :
WIRING MAP Parts have been revised.
7 2007.5.21 Sect1 : Parts have been revised. Kato Mabuchi
1-3 CARRIAGE, 1-4 DRIVE UNIT, 1-9 PUMP SYSTEM,

8 2007.11.22 1-15 : TUC-1 ACCESSORIES Parts have been revised. Kato Misako
Sect3 : "WARNING" has been revised.
1-2 FRAME, 1-5 CHASSIS, 1-13 TUC-1 CONTROLLER :
9 2008.3.13 Parts have been revised. Kato Mabuchi
2-1 WIRING MAP : Parts have been revised.
10 2008.6.26 1-2 FRAME, 1-3 CARRIAGE, 1-4 DRIVE UNIT Parts have been revised. Kato Misako
1-8 WIPER SYSTEM Parts have been revised.

4-4 HEAD ALIGHMENT have been revised.
12 2009.1.7 1-1 COVERS Parts have been revised. Kato Misako
13 2009.6.5 1-3 CARRIAGE Parts have been revised. Kato Misako

1-9 PUMP SYSTEM Parts have been revised.
5-1 SENSOR MAP have been revised.
1-2 FRAME, 1-3 CARRIAGE, 1-4 DRIVE UNIT,1-12 ACCESSORIES & STAND,
1-15 TUC-1 ACCESSORIES Parts have been revised.
To Ensure Safe Work
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means anger of electrocution
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.

About the Labels Affixed to the Unit
Turn off the primary power SW Do not recharge, short-circuit,

before servicing. disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
S6
14
1-1 COVERS
S6
S9
10
12
S1 S6
1 2
S10
28
1 Structure & Spare Parts
24
9
11
1
S11 S7 S10 S6
15 16
5 S5 S1 S6
Revised 12
33
S10 18
35
17
1-1
6
S3
S6
S2 S8
27
S2 33 S5
32
S6
S10 S11
3 5
S7 7
S10 Revised 12 13
S8 S8 S5
36
S6 S6
34 22
S8 4 29
8
S2 20 23
26
S8 30 25
S2 S4 19
S10 21 S5
31
1-1 COVERS SJ-745EX
SJ-645EX
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 11879107 ABSORBER TK-12 * * S1 31029816AS BUSH SET,ROLL 3*4 100 PCS.
22095147 APRON,B SJ-640 * S2 31029819AS BUSH SET,ROLL 3*9 100 PCS.
2
22095138 APRON,B SJ-740 * S3 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
22095149 APRON,F SJ-640 * S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3
22095139 APRON,F SJ-740 * S5 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
22095148 APRON,F UNDER SJ-640 * S6 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
4
22095140 APRON,F UNDER SJ-740 * S7 31149703AS RING SET,E-RING ETW-4 100 PCS.
5 22025986 COVER,INK SYSTEM SJ-740540 * * S8 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
22025966 COVER,INK SYSTEM MOTOR SJ-740 * S9 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
6
22025965 COVER,INK SYSTEM MOTOR FJ-540 * S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
7 22025972 COVER,INNER INK SYSTEM FJ-540 * * S11 31139104 SCREW,PLAPOINT M4*6 BK FE
8 22045378 COVER,PANEL SJ-745EX * *
9 22025964 COVER,PLATE L FJ-540 * * Revised 12
22045182 COVER,RAIL B SJ-640 *
10
22025981 COVER,RAIL B SJ-740 *
22045180 COVER,RAIL F SJ-640 *
11
22025982 COVER,RAIL F SJ-740 *
12 22025673 COVER,SIDE L FJ-540 * *
13 22025674 COVER,SIDE R FJ-540 * *
22025967 COVER,TOP L FJ-540 *
14
22025968 COVER,TOP L SJ-740 *
15 22025970 COVER,TOP R FJ-540 * *
16 22225101 ESCUTCHEON FJ-500 * *
22195157 FRAME,COVER F SJ-645EX *
17
22195156 FRAME,COVER F SJ-745EX *
21655269 HOLDER,COVER F SJ-640 *
18
21655253 HOLDER,COVER F SJ-740 *
19 21645106 HOOK,INK SW FJ-540 * *
20 22495211 KEYTOP,DS-LD1H BLK * *
21 22495210 KEYTOP,DS-LX1H BLK * *
22 22535287 LABEL,CAUTION CARRIAGE #LA266 * *
23 22535394 LABEL,CLAMP MEDIA FJ-540 #LA502 * *
24 22535483 LABEL,CORPORATE LOGOTYPE#LA696 * *
25 22535390 LABEL,EMERGENCY STOP #LA496 * *
26 22535529 LABEL,HEATER SJ-745EX #LA759 * *
22535523 LABEL,LOGO SJ-645EX #LA750 *
27
22535522 LABEL,LOGO SJ-745EX #LA749 *
28 22535535 LABEL,SOLJET PRO2 V #LA777 * *
29 22535330 LABEL,WARNING SOL INK #LA396 * *
30 W811904230 PANEL BOARD ASSY FJ-540 * *
31 22055356 PLATE,F COVER CM-500 * *
22055608 PLATE,COVER F SJ-640 *
32
22055551 PLATE,COVER F SJ-740 *
33 22155958 SHAFT,COVER F FJ-540 * *
34 21475194 SHEET,PANEL SJ-745EX * *
35 21425110 WASHER,COVER FJ-50 * *
36 22025965 COVER,INK SYSTEM MOTOR FJ-540 * * Revised 12
1-2
S7 7
S25 32 3
2 33
28 4
50 58 8
33 4 S7
S9 22
S22
1-2 FRAME
80 6 75
S24 S7
31 45 77
63 S24 9 20
S18 S7
S7 68
17 S7 47
S26 S7 48
Revised 10 28 S7 S28
17 55 48
S13 S15
28 52
11 62 15 1
10 54
S26 S12
16 S32 57 49
S27 60 64 40
62 51 S3 S25
56 S20
S8 S22 80
S21
9 14
S24 41
64 77
S12
S23 5 S20 9 77
S14 81 S15
S21
76
26 S5 S29
83 S31 S9
S15
74 For SJ-745EX S21 S32 S7
S23 29
64 S12 S24
72 78 S20 30
S23
S15 S14
S17
1-3
S30
S20 65 13 S8
19 44
S4
S23 S15 S2
S7 S14
18 82
67 69
24 79
12
S15
S15 S15
S11 66
S14
S6 25
46 S15 19
27 S13
S15 42 53
S17
43 S1
S10 S21 23
70 73
S11 S7
S21 S23
S9 61 S23
21 59 S23 67 S12
53 S7 74
S23
S19
71
59
S23
S9 S16
21
S19
1-2 FRAME SJ-745EX SJ-745EX
SJ-645EX SJ-645EX
PARTS LIST -Main Parts-
1 11879122 ABSORBER,K-16 * * 22295274 SHAFT,FEED SJ-640 *
56
2 11909133 ADAPTER,SCREW 2FAI FJ-50 * * 22155966 SHAFT,FEED SJ-740 *
3 11909167 ADAPTER,SCREW 3FAI FJ-540 * * 21475154 SHEET,LINEAR SCALE SJ-640 *
57
11909168 ADAPTER,TUBE 2-3FAI FJ-540 * * 22665276 SHEET,LINEAR SCALE SJ-740 *
4
1000001589 ADAPTER,TUBE 2-3FAI XC-540 Revised 9 * * 58 21475143 SHEET,RAIL CABLE SJ-740 * *
22805514 ASSY,G-ROLLER SJ-640 * 59 22125432 SHUTTER,FAN FJ-540 * *
5
22805473 ASSY,GRIT ROLLER SJ-740 * 60 22125431 SHUTTER,GRIT ROLLER FJ-540 * *
6 22805478 ASSY,TUBING 2*20MM FJ-540 * * 61 21625101 SHUTTER,PLATEN HU-540 * *
7 22805466 ASSY,TUBING 2*2100MM SJ-740 * * 62 22185128 SLIDER,CLAMP MEDIA FJ-540 * *
8 22805468 ASSY,TUBING 3*1450MM SJ-740 * * 63 22175122 SPRING,BACK UP PNC-960 * *
9 22355816 BASE,SHAFT SQUARE FJ-540 * * 64 22625106 SPRING,PLATEN HEATER HU-540 * *
10 22175870 BEARING 10-19ZZ * * 65 22625122 SPRING,PREHEATER SJ-745EX * *
11 22115106 BEARING HOUSING A 211-106 * * 66 22625123 SPRING,US-602 SJ-745EX * *
22005141 BED,F SJ-640 * 67 22715337 STAY,BED JOINT FJ-540 * *
12
22005138 BED,F SJ-740 * 68 22715346 STAY,PLATE CABLE 2 FJ-540 * *
22005140 BED,SJ-640 * 69 22715478 STAY,PREHEATER SPRING SJ-745EX * *
13
22005136 BED,SJ-740 * 70 22715335 STAY,PINCH ROLLER SENSOR B FJ-540 * *
14 12159573 BUSH,80F-0603 * * 71 22715336 STAY,PINCH ROLLER SENSOR F FJ-540 * *
15 11769118 CLAMP,FCM2-S6-14 * * 72 22715318 STAY,RAIL CABLE FJ-540 * *
16 21765122 CLAMP,MEDIA FJ-540 * * 73 22715341 STAY,RAIL CABLE RIGHT FJ-540 * *
17 22165165 COLLAR * * 74 22715319 STAY,RAIL GUIDE FJ-540 * *
22025974 COVER,FEED MOTOR FJ-540 * 75 22715376 STAY,TUBE 2 FJ-540 * *
18
22025973 COVER,FEED MOTOR SJ-740 * 76 22135441 STOPPER,LINEAR SCALE FJ-540 * *
19 22025991 COVER,INNER INK SYSTEM TOP SJ-740 * * 77 22135365 STOPPER,SHAFT SQUARE CX-24 * *
20 22235415 CUSHION,PLATE CABLE FJ-540 * * 78 22325447 SUPPORT,FRAME L FJ-540 * *
21 21715110 FAN SCBD24H7-016 FJ-540 * * 79 22325448 SUPPORT,FRAME R FJ-540 * *
22 12399352 FILTER(E) FRC-45-12-6.5 * * 80 22785105 SUPPORT,SHAFT SQUARE FJ-540 * *
23 22195154 FRAME,DRIVE PULLEY SJ-745EX * * 81 25415104 THERMISTOR LCA-PT-N * *
24 22115882 FRAME,MIDDLE L FJ-540 * * 82 22805512 THERMOSTAT,BED * *
25 22115894 FRAME,MIDDLE R2 FJ-540 * * 83 22805513 THERMOSTAT,PLATEN * *
26 22115891 FRAME,SIDE L FJ-540 * * *No.4 Revised 9 Refer to the Service Information : SJ745EX-013
27 W811904240 GRIT ENCODER BOARD ASSY FJ-540 * * PARTS LIST -Supplemental Parts-
28 22135559 GUIDE,TUBE 8 FJ-500 * * Parts No. Parts Name
7843501600 HEATER,BED HU-640EX 100-117V * S1 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.
7843503400 HEATER,BED HU-640EX 220-240V Revised 9 * S2 31499101AS CLAMP SET,BASE SKM-1 50PC
29
7838801600 HEATER,BED HU-740 100-117V * S3 31379102 CLAMP,FLAT CABLE FCS-25P
7838803400 HEATER,BED HU-740 220-240V REVISED1 * S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
7843501500 HEATER,PLATEN HU-640EX 100-117V * S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
7843503300 HEATER,PLATEN HU-640EX 220-240V * S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
30
7838801500 HEATER,PLATEN HU-740 100-117V * S7 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
7838803300 HEATER,PLATEN HU-740 220-240V * S8 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
31 21655131 HOLDER,LINEAR SCALE CJ-70 * * S9 31129102 PIPE,POLYCA 4*8*10
32 11659149 HOLDER,RING O 2FAI FJ-50 * * S10 31409702 SADDLE,LOCKING EDGE LES-1010
33 11659249 HOLDER,RING O 3FAI FJ-540 * * S11 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
40 21895161 L-BEARING,SSR15XW2GE+2560LY * S12 31409811 SADDLE SET,LOCKING WIRE LWS-1211Z 20P
21895154 L-BEARING SSR15XW2UE+2740LY * S13 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
41 22145455 LEVER,SHAFT FJ-540 * * S14 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
42 21575109 NUT,BOSS H14MM S3MM N3MM * * S15 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
43 22055559 PLATE,AUTOCUT JOINT SJ-740 * * S16 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P
44 22055552 PLATE,INNER I/S FJ-540 * * S17 31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS
45 22055316 PLATE,LINEAR SCALE CJ-70 * * S18 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
22055609 PLATE,SHUTTER SJ-640 * S19 31049172 SCREW SET,CAP M3*20 NI 20PCS
46
22055563 PLATE,SHUTTER SJ-740 * S20 31049119 SCREW SET,CAP M3*4 NI 20PCS.
47 22055585 PLATE,STAY CABLE 2 FJ-540 * * S21 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
48 22055561 PLATE,TUBE GUIDE FJ-540 * * S22 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
22645120 RAIL,CABLE SJ-640 * S23 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
49
22185439 RAIL,CABLE SJ-740 * S24 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
22645121 RAIL,GUIDE SJ-640 * S25 31069104 SCREW,CAP M4*6+FL NI
50
22185441 RAIL,GUIDE SJ-740 * S26 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
22645119 RAIL,LINEAR SCALE SJ-640 * S27 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
51
22185435 RAIL,LINEAR SCALE SJ-740 * S28 31239112 SCREW SET,W-SEMS M3*45 3CBC 50 PCS.
52 11509111 ROLLER,STAY CABLE FJ-600 * * S29 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
53 15099115 SENSOR-INTERRUPTER GP2A25NJ * * S30 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS
22075121 SET,G-ROLLER FJ-600 * TAPE,REFLECTION FNS 50 8*10M (cut when using)
54
22075125 SET,GRIT ROLLER SJ-740 * S31 31549107 SJ-645EX : L=1800MM,
22295275 SHAFT,SQUARE SJ-640 * SJ-745EX : L=2000MM
55
22155959 SHAFT, SQUARE SJ-740 * S32 31279106 LABEL,CAUTION HOT SURF NO.778 Revised15
1-4
S8
S17
20 CARRIADGE BOARD PART
21
S5 25
S8 9
1-3 CARRIADGE
17
22 S7 34 S7
S8 S5
43
Revised 4 16 15
24 10 30
57
19 49 S5 40
4 37 S7
16
S6
36
14 S5 45
Revised 8 6 18 33
54 26
54
S19
42 23
3 S6 S5 S9
52 47
1-5
48 S5 S9
S4
27
39
S5 S6
S5
44 S23
28 S5 18 S4
S17 51 S24
S11 1 56
S5 50 S3
12
S20
S12
38
58 S13
S22 29 S14
S1 S21 35 S16
S10
S4 13 S16 11
S18
27 8 S15 41
53 7 S5
S19
31 S5 S2 S16
5
55
32 46 2
31
S5 S16
1-3 CARRIADGE SJ-745EX
SJ-745EX
SJ-645EX SJ-645EX
1 21905170 ADAPTER,CARRIAGE L FJ-540 * * 46 21495115 SCREW,BLADE SET CM-500 * *
2 21905169 ADAPTER,CARRIAGE R FJ-540 * * 47 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * *
3 21905166 ADAPTER,HEAD FJ-540 * * 48 22185127 SLIDER,CARRIAGE FJ-540 * *
4 11909133 ADAPTER,SCREW 2FAI FJ-50 * * 49 22165216 SPACER,UD LEVER FJ-540 * *
5 22805292 ASSY,CLAMP BLADE CM-500 * * 50 22175154 SPRING,BLADE UP CM-500 * *
6 1000002201 ASSY,HEAD INKJET SOL XC-540 Revised 8 * * 51 22175159 SPRING,CARRIAGE SIDE FJ-50 * *
7 22805291 ASSY,HOLDER BLADE CM-500 * * 52 22175520 SPRING,HEAD ADJUST 500 FJ-540 * *
8 22805396 ASSY,PLATE CAM SLIDE FJ-500 * * 53 22175519 SPRING,HEAD PRESS 500 FJ-540 * *
9 22805476 ASSY,PLATE DAMPER FJ-540 * * 54 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 * *
10 22805466 ASSY,TUBING 2*2100MM SJ-740 * * 55 22175155 SPRING,SCREW CM-500 * *
11 22355815 BASE,HOLDER CARRIAGE FJ-540 * * 56 22715322 STAY,HOLDER CARRIAGE FJ-540 * *
12 22355814 BASE,CARRIAGE AL FJ-540 * * 57 22715321 STAY,SENSOR CARRIAGE FJ-540 * *
13 22355656 BASE,CUTTER CM-500 * * 58 22715323 STAY,WIRE CARRIAGE FJ-540 * *
14 23505851 CABLE ASSY,HEAD UD SENS FJ-540 * * *Revised 8: Refer to Service Information SJ745EX-010.
15 23505853 CABLE ASSY,P-SIDE SENSOR FJ-540 Revised
* * 10 *Revised 4: Refer to Service Information SJ745EX-004.
16 23475206 CABLE-CARD 21P1 330L BB * *
23475218 CABLE CARD,36P1 2710L BB HIGH-V * PARTS LIST -Supplemental Parts-
17
23475198 CABLE-CARD 36P1 2940L BB * Parts No. Parts Name
18 21775103 CAM,CARRIAGE FJ-540 * * S1 31029801AS BUSH SET,ROLL 2*4 100PCS
19 22025958 COVER,CARRIAGE F PC FJ-540 * * S2 31029803AS BUSH SET,ROLL 3*5 20 PCS.
20 22025957 COVER,CARRIAGE T FJ-540 * * S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
21 22025959 COVER,CARRIAGE BOARD FJ-540 * * S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
22 22025960 COVER,HEAD BOARD FJ-540 * * S5 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
12049145 COVER,TKP0180-2B R50-81 * S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
23
12029990 COVER,TKP0180-2B R50-87 * S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.
24 6081181200 ASSY,INK DAMPER 3 2FAI SJ-540 Revised 4 * * S8 31159901AS RIVET SET,NYLON P3045W 20 PCS.
25 12399352 FILTER(E) FRC-45-12-6.5 * * S9 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
26 22115888 FRAME,CARRIAGE BASE FJ-540 * * S10 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
27 22115889 FRAME,CARRIAGE SIDE UD FJ-540 * * S11 31019120 SCREW SET,BINDING M3*15 NI 100 PCS
28 22115890 FRAME,CARRIAGE UD FJ-540 * * S12 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
29 22115798 FRAME,CUTTER FJ-500 * * S13 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
30 22135602 GUIDE,CABLE FJ-500 * * S14 31019148AS SCREW SET,BINDING M2.6*4 NI 100 Revised
PCS 15
31 22135618 GUIDE,CARRIAGE CAP FJ-540 * * S15 31049142AS SCREW SET,CAP M3*6 BC MEC 20 PCS.
32 22135440 GUIDE,HEAD AL FJ-540 * * S16 31069104 SCREW,CAP M4*6+FL NI
33 22135559 GUIDE,TUBE 8 FJ-500 * * S17 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
34 21655247 HOLDER,CABLE SJ-740 * * S18 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
35 21655251 HOLDER,CUTTER FJ-540 * * S19 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
36 11659149 HOLDER,RING O 2FAI FJ-50 * * S20 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
37 22145454 LEVER,CARRIAGE FJ-540 * * S21 31229103AS SCREW SET,TRUSS M2*6 BC 100 PCS.
W811904250 LINEAR ENCODER BOARD ASSY FJ-540 * * S22 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
38
6700909040 ASSY,LINEAR ENC BOARD SERVICE 3 * * S23 31239106AS SCREW SET,W-SEMS M4*8 3CBC 50 PCS
39 W811904260 PAPERSIDE SENSOR BOARD ASSY * * S24 31249402AS WASHER SET,EXTERNAL TOOTH M4 C100
40 15229705 PHOTO INTERRUPTER GP1A71A1 * *
41 22055557 PLATE,ENC SENS FJ-540 * * Revised 13
42 22055547 PLATE,GND FJ-540 * * *Revised13: Refer to Service Information SJ745EX-017.

43 22055486 PLATE,HOLD FILTER W11 CX-500 * *
44 22055548 PLATE,SLIDER CARRIAGE FJ-540 * *
45 W8119042C0 PRINT CARRIAGE BOARD ASSY * *
1-6
S24
38
30
S5
7 45
S7 19
S20 46
S7 S23 S6 S23
29
1-4 DRIVE UNIT
S25 22
S3
S4
S16 21
S28 16 43
Revised 10 31
2 13
S23 18 S7
Revised 3 S7 S29
S7 S28 S6 24
9 32
28 S1 19
S4 35
S7 S6
S23 S6 S27
39
S4 S4 13 49 51
5 S22
S6 S16
S1 16 S7
26 S4 S7
S26
S11
S10 34 S12 S27
S24 50
S1 8
S7 5 S27
1 3
S21 37
S24 S10
44 54
1-7
S17 10 S18
33
20 S25 27
14 12
S15 S13 8
S16 S1 S4 S6
S15 10
S13
S1 43
41 S18
S4 S6 S8
S15 S15 23
40
25 S15
S23
S1
S23
S4 6
S6 S23 S14
S7
S3
53 S14
52
S19 21
4
55 17
36
S3 11 Revised 6
15 S19
42
S14
Revised 8 S9 47
48
Revised 8
S15 S9
1-4 DRIVE UNIT
SJ-745EX SJ-745EX
SJ-645EX SJ-645EX
1 12359113 ABSORBER TK-2320 * * 51 22715249 STAY,PULLEY SHAFT FJ-500 * *
2 7811909000 ASSY,FEED MOTOR FJ-540 Revised 3 * * 52 22715475 STAY,THERMOSTAT SJ-745EX * *
3 22805474 ASSY,PULLEY HD48.46S16 SJ-740 * * 53 23115108 SW,PXR-4 * *
4 7811909010 ASSY,SCAN MOTOR 2 FJ-540 Revised 6 * * 21945146 WIRE,SJ-640 *
54
5 22355807 BASE,RAIL FJ-540 * * 21945143 WIRE SJ-740 *
6 22355811 BASE,SCAN MOTOR FJ-540 * * 55 22715506 STAY,HC BOARD L SJ-745EX Revised 8 * *
7 22175870 BEARING 10-19ZZ * *
8 22175815 BEARING F8-16ZZ * * PARTS LIST -Supplemental Parts-
9 12159573 BUSH,80F-0603 * * Parts No. Parts Name
10 12159563 BUSH,80F-1006 * * S1 31029101 BUSH,NB-19
11 23415281 CABLE-ASSY ACJ-SW 5EX * * S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
12 23415266 CABLE-ASSY ESD SJ-1000 * * S4 31379116 CLAMP SET,WIRE T30MR 20PCS
13 23505846 CABLE-ASSY FEED-MOTOR74 SJ-740 * * S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
14 23505833 CABLE ASSY,FRONT COVER SW FJ-540 * * S6 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
15 23415282 CABLE-ASSY HUJ-SW 5EX * * S7 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
16 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 * * S8 31289107 CUPSCREW SET,M3*12 NI 100 PCS
17 23505845 CABLE ASSY,SCAN MOTOR FJ-540 * * S9 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
18 21745109 COLLAR,LEVER FJ-540 * * S10 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
19 22025963 COVER,IS COVER SENSOR FJ-540 * * S11 31129102 PIPE,POLYCA 4*8*10
20 22025980 COVER,FRONT COVER SENSOR FJ-540 * * S12 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
21 12399334 FILTER(E),TFC-16-8-13 * * S13 31149705 RING SET,E-RING ETW-7 SUS 50PCS
22 21995124 FLANGE,MOTOR FEED FJ-540 * * S14 31409702 SADDLE,LOCKING EDGE LES-1010
23 21995122 FLANGE,MOTOR SCAN FJ-540 * * S15 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
24 22115882 FRAME,MIDDLE L FJ-540 * * S16 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
25 22115894 FRAME,MIDDLE R2 FJ-540 * * S17 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
26 22115891 FRAME,SIDE L FJ-540 * * S18 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
27 21685149 GEAR,H235S20(B8)T2 * * S19 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
28 21685119 GEAR,S300S10 FJ-540 * * S20 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
29 25095120 GRIT ENCODER TS5217N561 FJ-540 * * S21 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
30 22115121 HOUSING,R-BEARING FRAME FJ-540 * * S22 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
31 22485104 KNOB FJ-50 * * S23 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
32 22485117 LEVER,CAM PINCH SJ-745EX * * S24 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
33 12399102 MAGNET CATCHER TL-105 * * S25 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
34 15229705 PHOTO INTERRUPTER GP1A71A1 * * S26 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
35 22055554 PLATE,LEVER LINK FJ-540 * * S27 31069104 SCREW,CAP M4*6+FL NI
36 13129170 POWER SW AJ7201B * * S28 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
37 21975156 PULLEY,HD48.46S16(B40C45.5 F53) * * S29 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
38 21975154 PULLEY,UD49.2S4(B4.6C6.6) * * Revised10
39 15229506 SENSOR INTERRUPTER,GP1A05A5 * *
40 22155964 SHAFT,PULLEY SJ-740 * *
Revised 3
41 22125429 SHUTTER,F-M-R FJ-540 * *
7811909000 ASSY,FEED MOTOR FJ-540
42 W880101420 HU JUNCTION BOARD SJ-745EX * * Refer to the Service Information : SJ-745EX-002
43 22175157 SPRING,C P-ROLLER CM-500 * * Revised 6
7811909010 ASSY,SCAN MOTOR 2 FJ-540
44 22035161 STAND,LEVER FJ-500 * *
Refer to the Service Information : SJ-745EX-005
45 22035193 STAND,PULLEY FJ-540 * *
46 22715320 STAY,GRIT ROLLER ENCODER FJ-540 * *
47 22715505 STAY,HC BOARD R SJ-745EX Revised 8 * *
48 22715484 STAY,PANEL CABLE GUIDE SJ-745EX * *
49 22715244 STAY,CARRIAGE SENCOR FJ-500 * *
50 22715325 STAY,PINCH ROLLER SENSOR FJ-540 * *
1-8
20 S6
S6
S6
S1
1-5 CHASSIS
32
S5 S5
2 36
38
S5
S17 S5 S5 S12
3
35
S5
S6
8
CN2 30
CN3
S4
S14
11 S14
S5 S17
40
25 S10 39 5 17
16
1-9
S13 S12
Revised 3 29
21 31 15
S4 12
23 33
S15 31 S5
S3 14
S10 S4
S5 4 10
S16 S5 S8
S12 37
26 7 28 9
19 S12 S5
S11 31 S4
S12 27
S11 6 S5
S7 13 24
S11 S15
S15
1
18 S8 S9
41
S15
S5
S11 S12
S6
S10 22
S2
31
S12 S5
34
1-5 CHASSIS
SJ-745EX
SJ-645EX
1 W880101410 AC JUNCTION BOARD SJ-745EX * * S1 31379111 CLAMP,CABLE CKS-13-H
2 22805353 ASSY,NETWORK BOARD FJ-500 * * S2 31379102 CLAMP,FLAT CABLE FCS-25P
3 15009101 BATTERY CR2032 * * S3 31379101 CLAMP,FLAT CABLE FCS-50P
4 23505848 CABLE-ASSY G-ENCODER74 SJ-740 * * S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
5 23505999 CABLE ASSY,HEAD BOARD FAN FJ-540 * * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
6 23505462 CABLE-ASSY JUNBI A FJ-50 * * S6 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
7 23505463 CABLE-ASSY JUNBI B FJ-50 * * S7 31279116 LABEL,EARTH MARK-1 NO.E-580
8 23505842 CABLE ASSY,PAPER SENSOR FJ-540 * * S8 31279121 LABEL,FLASH-LIGHTING NO.E-582
9 23505840 CABLE ASSY,POWER HEAD FJ-540 * * S9 31279191 LABEL,WARNING FUSE REPLACE #347
10 23505841 CABLE ASSY,POWER SERVO FJ-540 * * S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
11 23505843 CABLE ASSY,PRINT CARRIAGE SENSOR * * S11 31409702 SADDLE,LOCKING EDGE LES-1010
12 23415287 CABLE-ASSY,5EX HU SIGNAL * * S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
13 23415288 CABLE-ASSY,AC GROUND GREEN 5EX * * S13 31019123 SCREW SET,BINDING M3*30 NI 100 PCS.
14 23415277 CABLE-ASSY,5EX POWER AC * * S14 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
15 23415275 CABLE-ASSY,5EX POWER SUPPLY * * S15 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
16 23475196 CABLE CARD 24P1 850L BB FJ-540 * * S16 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
17 23475197 CABLE CARD 25P1 105L BB FJ-540 * * S17 31209118 SPACER,WPCS-12S-4.0
18 23475203 CABLE CARD 26P1 810L BB FJ-540 * *
19 22815157 CHASSIS,SJ-745EX * *
20 22025971 COVER,CHASSIS FJ-540 * *
21 1000000012 FAN,109R0624H459 Revised 3 * *
22 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 * *
23 12399331 FILTER(E),FPC-31-12 * *
12559104 FUSE,ULTSC N1 6.3A/125V * *
24
12559572 FUSE 5*20CEE-3.15AT WICKMANN * *
25 W811904020 HEAD BOARD FJ-540 * *
26 14049102 INLET,SUP-J10G-E * *
27 22535257 LABEL,CAUTION VOLTAGE #LA167 * *
31279109 LABEL,FUSE 6.3A/125V #LA626 * *
28
31279128 LABEL,FUSE T3.15A/250V NO.E-573 * *
29 22535117 LABEL,POWER CM-500 NO.893 * *
7853905000 MAIN BOARD SJ-1000 * *
30
1000002977 ASSY,MAINBOARD SJ-1000 Revised 9 * * * Revised 9 Refer to the Service Information : SJ745EX-012
31 22055487 PLATE,HOLD FILTER W26 CX-500 * *
32 22055565 PLATE,NET CARD FJ-540 * *
33 13129170 POWER SW AJ7201B * *
34 22425112U0 POWER UNIT SWITCHING FJ-540 * *
35 W811904010 SERVO BOARD FJ-540 * *
36 21475147 SHEET,COATING SEAL FJ-540 * *
37 22715483 STAY,HTR CABLE GUIDE SJ-745EX * *
38 22715494 STAY,SB SHIELD SJ-745EX * *
39 22715326 STAY,SERVO BOARD FJ-540 * *
40 22715327 STAY,CHASSIS FAN FJ-540 * *
41 22715477 STAY,HEATER J BOARD SJ745EX * *
1-10
1-6 PINCH ROLLER
2
S1
4 6
5
SJ-745EX
SJ-645EX
1 21775101 CAM,SHAFT P-ROLLER CJ-500 * * S1 31119108 PIN,PARALLEL 3*30 SUS H7
2 22115893 FRAME,PINCH ROLLER FJ-540 * *
3 22145216 LEVER,PINCH ROLLER FJ-540 * *
4 22055549 PLATE,PINCH ROLL LEVER FJ-540 * *
5 21565105 P-ROLLER FD8S3(B15L30) * *
6 22175521 SPRING,PINCH ROLLER 930 FJ-540 * *
7 22715260 STAY,PINCH SPRING 2 FJ-500 * *
1-11
1-7 STAY ROLL
15
S6 4 2
S4 16
14 S4
S4
4
S3
S6 9
11
5
S4 S7
S7 6
Revised 6
S1
12
8 12
7
S1
S1
S4 12
10
12 15
S6 S1
4
3
1 4 S4
S6 S4
S7
S7
S2
13
Revised 6
SJ-745EX
SJ-645EX
1 22145214 ARM,BUSH L FJ-500 * * S1 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
2 22145271 ARM,BUSH R2 FJ-540 * * S2 31049157 SCREW,CAP M6*20 BC+PW+SW
3 22805230 ASSY,SCREW TUC-6070 * * S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
4 12159550 BUSH,LFF-1410 * * S4 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
5 11959116 DAMPER,ROTARY TM-252-1.5-RR * * S5 31109806AS NUT SET,HEXAGON M6 3CBC 100 PCS
6 21655289 HOLDER,SLIDER FJ-540 * * S6 31149707AS RING SET,E-RING ETW-12 SUS 20 PCS
7 22715267 STAY,GUIDE MEDIA 2 FJ-500 Revised 6 * * S7 31049156 SCREW,CAP M6*8 3CBC+FLANGE
22645118 RAIL,MEDIA GUIDE SJ-640 *
8
22185437 RAIL,MEDIA GUIDE SJ-740 *
22645122 RAIL,ROLL SJ-640 *
9
22185434 RAIL,ROLL SJ-740 *
10 22295220 SHAFT,ROLL L FJ-500 * *
11 22295219 SHAFT,ROLL R FJ-500 * *
12 22185103 SLIDER,1 TUC-6070 * *
13 22055560 PLATE,MEDIA GUIDE RAIL FJ-540 * * Revised 6
14 22715248 STAY,OIL DAMPER FJ-500 * *
15 22715241 STAY,RAIL ROLL FJ-500 * *
16 22055568 PLATE,RAIL ROLL SJ-740 *
1-12
1-8 WIPER SYSTEM 12 S1
21
46
9
11
S1
S2 24 S2
Revised 4 S2 32
S2
13 38 S7 33
S2
14 34
S9
S5
7 25
27 31 S6
Revised 11
45
5 S2
S2
22 10 8
1 S3
5 S2 44
S13 35
15
S2 S2
29
37 4 Revised 4
S2 S2
S2 41 S3
3
S2 8 17
19
16 26 S5
S12 S10 34 S8 28
S13 23
S3 40
36 S2 S5
15 S7
30 S2 2
S11 42
S13 39 43
S3 7 S2 S2
20 S2
S4
23
S10SJ-745EX18
SJ-745EX
SJ-645EX SJ-645EX
PARTS LIST -Main Parts- * No.13 REVISED 4 Refer to Service Information : SJ745EX-004
1 22145221 ARM,SERGE MIST SJ-540 * * 33 22185444 RAIL,WIPER R FJ-540 * *
2 22355812 BASE,WIPER FJ-540 * * 34 15229506 SENSOR INTERRUPTER,GP1A05A5 * *
3 22355813 BASE,WIPER MOTOR FJ-540 * * 35 22155962 SHAFT,HEXAGON WIPER FJ-540 * *
4 11929138 BELT,408P2M4-530 * * 36 22295132 SHAFT,IDLE PULLEY STX-7 * *
5 12159536 BUSH,B-S6-17 * * 37 22155961 SHAFT,WIPER FJ-540 * *
7 23505996 CABLE ASSY,WIPER SENSOR FJ-540 * * 38 22125433 SHUTTER,WIPER F FJ-540 * *
8 21775103 CAM,CARRIAGE FJ-540 * * 39 22185127 SLIDER,CARRIAGE FJ-540 Revised 4 * *
9 22025977 COVER,SERGE MIST FJ-540 * * 40 22175159 SPRING,CARRIAGE SIDE FJ-50 * *
10 22025985 COVER,WIPER R FJ-540 * * 41 1000000029 SPRING,PULL WIPE 2000 * *
11 22025953 COVER,WIPER FJ-540 * * 42 22175140 SPRING,TENSIONER STX-7 * *
12 22045141 COVER,SCRAPER SP-300 Revised 4 * * 43 22715324 STAY,WIPER HEIGHT SENSOR FJ-540 * *
13 1000000415 FILTER(M),SERGE MIST 3 SJ-540 * * 44 21445106 TRAY,WIPER FJ-540 * *
14 22275122 FILTER(M),INNER SERGEMIST SJ-540 * * 45 1000003390 WIPER,HEAD FOR SOLINK Revised 11 * *
15 21995104 FLANGE,PULLEY STX-7 * * 46 21375107 WIPER,SCRAPER FJ-540 * *
16 22115887 FRAME,WIPER FJ-540 * *
17 22115886 FRAME,WIPER VERTICAL FEED FJ-540 * * *Revised 11: Refer to the Service Information SJ745EX-016.
18 21685122 GEAR,S10S20 * * PARTS LIST -Supplemental Parts-
19 21685144 GEAR,S53S5(B15) FJ-540 * * Parts No. Parts Name
20 21685143 GEAR,S90(B5M0.8HEX6) FJ-540 * * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
21 21655250 HOLDER,SCRAPER FJ-540 * * S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
22 21655245 HOLDER,WIPER FJ-540 * * S3 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 22435106 MOTOR,103-593-1041 * * S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
24 21545159 PAD,WIPE F SJ-540 * * S5 31019120 SCREW SET,BINDING M3*15 NI 100 PCS
25 21545160 PAD,WIPER TRAY SJ-540 * * S6 31019160 SCREW,BINDING M3*25 BC LL
26 22055555 PLATE,WIPER HEIGHT SESOR FJ-540 * * S7 31069101 SCREW,CAP M3*6+FLC
27 22055537 PLATE,SERGE MIST FJ-540 * * S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
28 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * S9 31089117 SCREW SET,PAN 3*6 NI+PW 100 PCS.
29 21975124 PULLEY,T14P2S4 + GEAR,S53 * * S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
30 21975123 PULLEY,WD6.94S9 * * S11 31258119 TUBE,SPIRAL SPP-08L 100M L=320MM
31 22185443 RAIL,GUIDE WIPER FJ-540 * * S12 31258122 TUBE,VINYL 12*16 10M L=450MM
32 22185445 RAIL,WIPER L FJ-540 * * S13 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
1-13
1-9 PUMP SYSTEM
(SJ-745EX:S/No.ZV21472 and below)
21
(SJ-645EX:S/No.ZV20961 and below) S3
10
38 27
9 18
30
Revised 8 2 36
S3 S7
Revised 14 13
33 S3
S3
14 28
S10 42 S3
S5 S10 S3 4
S8
S3
17 S5 S2
8
29
43
Revised 6
S11 18 1
22 S11 14 S3
17 S10 23
11 S8
31
39
34 S3 3
24 S3
7 S3
7 34 28
34
35 6
6 S3 6
35 37 10
S3
S3
19 6 S6 5
S8
19
26 34
S1 S1
S8
S12
S8 21
41 S13
S3 20 40
S3 25
15
S8 12
16
*Revised 8: Refer to Service Information SJ745EX-011. S3
S9
S3 *Revised 14: Refer to Service Information SJ745EX- 32
SJ-745EX
018
SJ-645EX SJ-745EX
S4 S3
PARTS LIST -Main Parts- SJ-645EX
1 7576340000 ASSY,PUMP FOR SOL INK SC-500 * * 30 22155956 SHAFT,GUIDE TABLE FJ-540 * *
1000002794 ASSY,CAP-TOP XC-540 Revised 8 * * 31 22155957 SHAFT,SCREW M8 FJ-540 * *
2
1000004546 ASSY,CAP-TOP 2 XC-540 Revised14 * * 32 22165178 SPACER,6FAI FJ-50 * *
3 1000000529 BASE,BOTTOM 2 FJ-540 Revised 7 * * 33 22175334 SPRING,CAP HEAD FJ-540 * *
4 22355801 BASE,TABLE MOTOR FJ-540 * * 34 22175332 SPRING,PLATE BUSH FJ-540 * *
5 21925137 BELT,166P2M4-530 * * 35 22175326 SPRING,TABLE FJ-540 * *
6 12159589 BUSH,S10-1050 * * 36 22175324 SPRING,TABLE MOTOR FJ-540 * *
7 22335146 CAP,TABLE SPRING FJ-540 * * 37 22715364 STAY,NUT SP-300 * *
8 21365121 CASE,CAP TOP FJ-540 * * 38 22135436 STOPPER,GUIDE SHAFT FJ-540 * *
9 22025671 COVER,CAP CASE FJ-540 * * 39 22325444 SUPPORT,TUBE 16FAI FJ-540 * *
10 22565406 DRIVE PULLEY * * 40 22325452 SUPPORT,TUBE FR 16FAI FJ-540 * *
11 22115876 FRAME,BACK UP FJ-540 * * 41 21965150 TABLE,CAP-CASE 3 FJ-540 * *
12 22115875 FRAME,FRONT CAP FJ-540 * * 42 22805477 ASSY,TUBING 1.4*20MM * *
13 22115896 FRAME,MAIN CAP 2 FJ-540 * * 43 23415278 CABLE-ASSY,PUMP MOTOR 2 FJ-540
Revised 6 * *
14 22115895 FRAME,SIDE CAP 2 FJ-540 * *
15 21685122 GEAR,S10S20 * * PARTS LIST -Supplemental Parts-
16 21685120 GEAR,S34S4.3 * * Parts No. Parts Name
17 22135616 GUIDE,CAP CASE FJ-540 * * S1 31029105 BUSH,NB-8
18 22135614 GUIDE,SIDE FRAME FJ-540 * * S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
19 21655264 HOLDER,T-SPRING SP-300 * * S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
20 21645105 HOOK,CAP CASE FJ-540 * * S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
21 22435106 MOTOR,103-593-1041 * * S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
22 21575126 NUT,TABLE FJ-540 * * S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 21545161 PAD,TUBE SJ-540 * * S7 31409702 SADDLE,LOCKING EDGE LES-1010
24 22055602 PLATE,NUT SP-300 * * S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
25 22055540 PLATE,PUMP MOTOR FJ-540 * * S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
26 22055579 PLATE,TABLE SHUTTER 2 FJ-540 * * S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
27 22055541 PLATE,TABLE MOTOR FJ-540 * * S11 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
28 11889107 R-BEARING,D10S6(B3FL) * * S12 31258122 TUBE,VINYL 12*16 10M L=400MM
29 15229506 SENSOR INTERRUPTER,GP1A05A5 * * S13 31258119 TUBE,SPIRAL SPP-08L 100M L=320MM
1-14
49
21
51 50 44
S3
10 49
38 27 46 48
9 18 50
30 50
1-9 PUMP SYSTEM
Revised 8 2 36 45
S3 S7 S14
Revised14 13
33 S3
S3
14 28 S14
S10 S9 15
42
S5 S10 S3 4
S8
S3 21
S5
(SJ-645EX:S/No.ZV20962 and above)
17 8 S2
29
23
S11 18
S11 S14
*Revised 5: Refer to Service Information SJ745EX-008.

*Revised 8: Refer to Service Information SJ745EX-011.
17 S10 22 14
11 S8
31
S15
34 S3 S3 43
S14
1-15
7 24
S3
S7
7 34 28 SJ-745EX:S/No.ZV21473 and above
34 SJ-645EX:S/No.ZV20962 and above
35 6
6 S3 6 S8 S15
35 37 10 52
S3
S3
19 6 S6 5
Revised 6 SJ-745EX:S/No.ZV21472 and below
SJ-645EX:S/No.ZV20961 and below
19 (using Pump Kit)
26 34
S1 S1 52
S8 3
41 47
S3 20
S3
S14
S8 12 S8
S3 S13
S12 S14
Revised 5 40
1-9 PUMP SYSTEM
SJ-745EX
SJ-745EX
SJ-645EX SJ-645EX
1000002794 ASSY,CAP-TOP XC-540 Revised 8 * * CABLE-ASSY,PUMP MOTOR 3 FJ-540
2 SJ-745EX:S/No.ZV21473 and above
1000004546 ASSY,CAP-TOP 2 XC-540 Revised14 * * 1000002458 * *
Revised 7 SJ-645EX:S/No.ZV20962 and above
3 1000000529 BASE,BOTTOM 2 FJ-540 * *
52
4 22355801 BASE,TABLE MOTOR FJ-540 * * CABLE-ASSY,PUMP MOTOR 2 FJ-540
23415278 SJ-745EX:S/No.ZV21472 and below * *
5 21925137 BELT,166P2M4-530 * *
6 12159589 BUSH,S10-1050 * *
7 22335146 CAP,TABLE SPRING FJ-540 * * Revised 6
8 21365121 CASE,CAP TOP FJ-540 * *
9 22025671 COVER,CAP CASE FJ-540 * *
10 22565406 DRIVE PULLEY * *
11 22115876 FRAME,BACK UP FJ-540 * * PARTS LIST -Supplemental Parts-
12 22115875 FRAME,FRONT CAP FJ-540 * * Parts No. Parts Name
13 22115896 FRAME,MAIN CAP 2 FJ-540 * * S1 31029105 BUSH,NB-8
14 22115895 FRAME,SIDE CAP 2 FJ-540 * * S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
15 21685122 GEAR,S10S20 * * S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
17 22135616 GUIDE,CAP CASE FJ-540 * * S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
18 22135614 GUIDE,SIDE FRAME FJ-540 * * S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
19 21655264 HOLDER,T-SPRING SP-300 * * S7 31409702 SADDLE,LOCKING EDGE LES-1010
20 21645105 HOOK,CAP CASE FJ-540 * * S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
21 22435106 MOTOR,103-593-1041 * * S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
22 21575126 NUT,TABLE FJ-540 * * S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
23 21545161 PAD,TUBE SJ-540 * * S11 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
24 22055602 PLATE,NUT SP-300 * * S12 31258122 TUBE,VINYL 12*16 10M L=400MM
26 22055579 PLATE,TABLE SHUTTER 2 FJ-540 * * S13 31258119 TUBE,SPIRAL SPP-08L 100M L=320MM
27 22055541 PLATE,TABLE MOTOR FJ-540 * * S14 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
28 11889107 R-BEARING,D10S6(B3FL) * * S15 31409811 SADDLE SET,LOCKING WIRE LWS-1211Z 20P
29 15229506 SENSOR INTERRUPTER,GP1A05A5 * *
Revised 5
30 22155956 SHAFT,GUIDE TABLE FJ-540 * *
31 22155957 SHAFT,SCREW M8 FJ-540 * *
33 22175334 SPRING,CAP HEAD FJ-540 * * *Revised 5: Refer to Service Information SJ745EX-008.
34 22175332 SPRING,PLATE BUSH FJ-540 * * *Revised 8: Refer to Service Information SJ745EX-011.
35 22175326 SPRING,TABLE FJ-540 * * *Revised 14: Refer to Service Information SJ745EX-018.
36 22175324 SPRING,TABLE MOTOR FJ-540 * *
37 22715364 STAY,NUT SP-300 * *
38 22135436 STOPPER,GUIDE SHAFT FJ-540 * *
40 22325452 SUPPORT,TUBE FR 16FAI FJ-540 * *
41 21965150 TABLE,CAP-CASE 3 FJ-540 * *
42 22805477 ASSY,TUBING 1.4*20MM * *
43 1000002100 BASE,PUMP PRO2 SJ-540 * *
44 1000002095 FITTING,TUBE PP VFY206 * *
45 1000001585 PLATE,P-MOTOR XC-540 * *
46 1000002019 STOPPER,PUMP XC-540 * *
47 1000002108 CABLE-ASSY,PUMP EXTENSION SJ-540 * * Revised 5
48 1000002120 TUBE,EPDM ID2-OD4 200MM * *
49 1000002121 TUBE,EPDM ID2-OD4 150MM * *
50 1000002123 TUBE,EPDM ID2-OD4 50MM * *
51 6700319010 ASSY,PUMP SUB XC-540 * *
1-16
1-10 INK SYSTEM
3 S4
S2 10
11
S1 8
S2
S7 9
14
6 S4
2 S2
1 5
S2
7 S3
2 15
S6
1 18 12
13
S2
S6
4
S6
S4
16
S5
S4 S4
17
17
S4
SJ-745EX
SJ-645EX
1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2 22805479 ASSY,TUBING 2*100MM FJ-540 * * S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
3 23475201 CABLE,CARD 6P1 255L BB FJ-540 * * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
4 22045384 COVER,HTR WIRE SJ-745EX * * S4 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
5 22025984 COVER,IC FJ-540 * * S5 31409811 SADDLE SET,LOCKING WIRE LWS-1211Z 20P
6 11659218 HOLDER,IC SC-500 * * S6 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
7 11659149 HOLDER,RING O 2FAI FJ-50 * * S7 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS
8 W811502110 INK TANK BOARD ASSY CJ-540 * *
9 22535521 LABEL,SET INK SJ-745EX #LA748 * *
10 22535328 LABEL,USE ONLY SOL INK #LA387 * *
11 22535330 LABEL,WARNING SOL INK #LA396 * *
12 22055594 PLATE,INK CARTRIDGE HOLDER SP-300 * *
13 22055699 PLATE,INK CMCM SJ-745EX * *
14 22055567 PLATE,INK JOINT FJ-540 * *
15 22625103 SPRING,PRESS CARTRIDGE SP-300 * *
16 22035195 STAND,INK CARTRIDGE SJ-745EX * *
17 22715317 STAY,STAND IC FJ-540 * *
18 21435109 TUBE,SILICONE 3*5*8 FJ-540 * *
1-17
1-11 BASE FRAME
S7
15
S5 S3
S4
S8
14
S4
S6
11
S10 5 10
S9
1
4
3 S2
8 7 16
17
2 11
S9 S1
12
13
SJ-745EX
SJ-645EX
22845116 BASE,AL SJ-640 * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1
22805475 ASSY,BASE AL SJ-740 * S2 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
2 23505997 CABLE ASSY,3 COVERS SW FJ-540 * * S3 31109802 NUT SET,HEXAGON M4 NI 100PCS
3 23415279 CABLE-ASSY,CAP MOTOR 2 FJ-540 * * S4 31409702 SADDLE,LOCKING EDGE LES-1010
4 23505856 CABLE ASSY,CAPPING SENSOR FJ-540 * * S5 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
5 23505850 CABLE ASSY,FAN MOTOR FJ-540 * * S6 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
7 23505835 CABLE-ASSY SW JUNCTION74 SJ-740 * * S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. REVISED2
8 23415280 CABLE-ASSY,WIPER MOTOR 2 FJ-540 * * S8 31069104 SCREW,CAP M4*6+FL NI
9 W811904270 FAN JUNCTION BOARD ASSY FJ-540 * * S9 31049157 SCREW,CAP M6*20 BC+PW+SW
10 22195155 FRAME,SIDE R SJ-745EX * * S10 31369101 SPACER,PCB SUPPORT PCB-8L
11 21655257 HOLDER,ARM FJ-540 * *
12 W811904220 MOTSENS JUNCTION BOARD ASSY * *
13 21575109 NUT,BOSS H14MM S3MM N3MM * *
14 22165213 SPACER,BED LOWER FJ-540 * *
15 22165212 SPACER,BED UPPER FJ-540 * *
16 22325451 SUPPORT,TUBE FF2 16FAI FJ-540 * *
22785104 SUPPORT,BASE AL SJ-640 *
17
22325445 SUPPORT,BASE AL SJ-740 *
1-18
1-12 ACCESSORIES & STAND Revised 15
29 50
9
S8 34
S9 S3
17
30
37
21 46
S7 S6 S5 27
S2
33 44
18 13 31
45 33
28
19 S1
20
S1
22
23
25 52 S1
53
12
43
11 10
43
45
36
32 51
24
24
4
35
16
240VE 117V 230V 51
47 40
2 48
3 6
240V 230VC
7
5 14
8
26 41 38
1
42
39
S4
34
49
1-19
1-12 ACCESSORIES & STAND SJ-745EX
SJ-745EX
SJ-645EX
SJ-645EX
1 11879122 ABSORBER,K-16 * * 47 22635127 PAD,U-LEFT FJ-540 * *
2 13499111 AC CORD H05VV-F 240VE 10A S * * 48 22635126 PAD,U-RIGHT FJ-540 * *
3 13499109 AC CORD SJT 117V 10A 3PVC * * 21445110 TRAY,SKID SJ-640 *
49
4 23495214 AC CORD VCTF 100V 7A 3P-S * * 21445108 TRAY,SKID SJ-740 *
5 23495124 AC CORD 3ASL100 240VA 10A SAA * * 50 22535281 LABEL,CARTON BEWARE 2 #365 * *
6 23495125 AC-CORD H05VV 230V 10A S * * 51 22535357 LABEL,USE FORKLIFT #LA435 * *
7 13499209 ADAPTER PLUG (100V) * * 26015490 MANUAL,USE JP VERSAWORKS * *
52
8 22145219 TRANSPORT BAR FJ-540 * * 26015491 MANUAL,USE EN VERSAWORKS * *
7843400400 ASSY,STAND SJ-640 REVISED1 * 53 22635124 PAD,MEDIA SUPPORT SJ-740 * *
9
7811700400 ASSY,STAND SJ-740 REVISED1 *
10 22805480 ASSY,STOPPER CARRIAGE FJ-540 * * PARTS LIST -Supplemental Parts-
11 22805481 ASSY,STOPPER RAIL SJ-740 * * Parts No. Parts Name
12 22355817 BASE,DRAIN BOTTLE FJ-540 * * S1 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
13 11849102 BLADE,OLFA AUTO CUTTER XB10 * * S2 31279201 LABEL,REPACKAGE #LA16
14 13439801 CABLE-AC 3P CHINA 10A250V S * * S3 31119701 PIN,SNAP M14 SUS
16 11369122 CASE,PE BOTTLE 5-038-03 * * S4 31049123 SCREW SET,CAP M6*20 NI 20 PCS.
17 12329505 CASTER,BWS-50BN * * S5 31049157 SCREW,CAP M6*20 BC+PW+SW
18 ST-037 CLEAN STICK TX712A * * S6 31049156 SCREW,CAP M6*8 3CBC+FLANGE
19 21995106 FLANGE,GUIDE 2 PNS-70 * * S7 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS
20 12139657 GUIDE,INK FUNNEL PE 6-316-03 * * S8 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100P
21 22565682 HEXAGONAL WRENCH 5 * * S9 31249310 WASHER,SP M8 C
22 21655254 HOLDER,FUNNEL FJ-540 * *
23 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501 * *
22535526 LABEL,CARTON SJ-645EX #LA753 *
24
22535525 LABEL,CARTON SJ-745EX #LA752 *
26015502 MANUAL,USE EN SJ-745EX(ENGLISH) * *
25
26015527 MANUAL,USE JP SJ-745EX(JAPANESE) * *
22155139 PIPE,MEDIA SUPPORT SJ-640 *
26
22155137 PIPE,REINFORCING SJ-740 *
27 22155133 PIPE,TOOL D9*L150 FJ-540 * *
28 22055569 PLATE,DRAIN BOTTLE FJ-540 * *
29 22035194 STAND,BASE FJ-540 * *
30 22135446 STOPPER,DRAIN TUBE FJ-540 * *
31 12569656 TWEEZERS PTS-01 * *
32 11379105 WIPER,HEAD ASP FJ-50 * *
33 22605132 CARTON,ACCESSORY FJ-540 * *
22605140 CARTON,COVER SJ-640 *
34
22605128 CARTON,COVER SJ-740 *
22605139 CARTON,SLEEVE SJ-640 *
35
22605126 CARTON,SLEEVE SJ-740 *
22605141 CARTON,STAND ASSY SJ-640 *
36
22605127 CARTON,STAND ASSY SJ-740 *
Revised 15
37 22635131 PAD,ACCESSORY FJ-540 * *
38 22635133 PAD,CABLE FJ-540 * *
39 22635136 PAD,CENTER FJ-540 * *
40 22635128 PAD,COVER FRONT FJ-540 * *
41 22635134 PAD,L-LEFT FJ-540 * *
42 22635135 PAD,L-RIGHT FJ-540 * *
43 22635125 PAD,MEDIA GUIDE FJ-540 * *
44 22635130 PAD,SPACER FJ-540 * *
45 22635132 PAD,STAND ASSY FJ-540 * *
46 22635129 PAD,STAND BASE ASSY FJ-540 * *
1-20
1-13 TUC-1 CONTROLLER

1 6440709020 ASSY,COVER GEAR TUC-60/70Revised 9 S1 31049159 SCREW SET,CAP DIPPING VCP-3 BK 50 PCS. Revised
2 22805229 ASSY,GEAR S80S60 TUC-6070 S2 31109501 NUT,WELL B-832
3 22805226 ASSY,MOTOR TUC-6070 S3 31119701 PIN,SNAP M14 SUS
4 6559609010 ASSY,FRAME R TUC-1 Revised 9 S4 31149502 RING EXTERNAL C STW-14 SUS TUC-1
5 21985112 BRACKET,TUC-6070 S5 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.
6 23505370 CABLE ASSY,3P FBSW TUC-6070 S6 31019129 SCREW SET,BINDING M4*15 NI 100 PCS. Revised 7
7 23505371 CABLE ASSY,3P MODESW TUC-6070 S7 31019151 SCREW SET,BINDING 5*12 3CBC 50 PCS.
8 23505372 CABLE ASSY,4P POWER TUC-6070 S8 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.
9 23505373 CABLE ASSY,DIN TUC-6070 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
10 13369134 CONNECTOR TCS-2230-01-1101 S10 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS Revised 7
11 22025669 COVER,TUC-1 S11 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS

12 21995107 FLANGE,MOTOR TUC-6070 S12 31049136AS SCREW SET,CAP M4*20 3CBC 20 PCS
13 21685115 GEAR,S24S6(B6.5C12) TUC-6070
14 21655244 HOLDER,ADAPTER TUC-1
15 7599609000 MAIN BOARD ASSY TUC-1
16 13129170 POWER SW AJ7201B
17 22295148 SHAFT,M4TAP TUC-6070
18 22295149 SHAFT,SUPPORT TUC-6070
19 13119310 SW,M-2013J-G
20 13119311 SW,M-2018J-G
1-21
1-14 TUC-1 OTHERS

1 22805231 ASSY,ARM TUC-6070 S1 31279149 LABEL,DO NOT KICK
2 22805227 ASSY,MIRROR TUC-6070 S2 31119701 PIN,SNAP M14 SUS
3 22805230 ASSY,SCREW TUC-6070 S3 31149503 RING,C CTW-14 SUS
4 22805228 ASSY,SENSOR TUC-6070 S4 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
5 21985113 BRACKET,SENSOR TUC-6070 S5 31049112 SCREW SET,CAP M4*10 BC 20 PCS
6 22115714 FRAME,L TUC-6070 S6 31179902AS SCREW SET,UREA M3*6 N-1 BK 20 PCS
7 21655139 HOLDER,SLIDER TUC-6070 S7 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS
8 21545125 PAD,STAY TUC-6070 S8 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS Revised 7
9 22295147 SHAFT,TUC-6070 S9 31239104 SCREW,W-SEMS M3*15 3C

10 22185103 SLIDER,1 TUC-6070
11 22185102 SLIDER,GUIDE TUC-6070
12 22715134 STAY,MIRROR TUC-6070
13 22715131 STAY,SENSOR LOW TUC-6070
14 22715132 STAY,SENSOR UP TUC-6070
15 22135337 STOPPER,MIRROR TUC-6070
1-22
1-15 TUC-1 ACCESSORIES Revised 6
15,16,17, Revised 8
18,19,20 14
*Revised 6: Refer to the Service Information TUC1-001.

PARTS LIST -Main Parts- *Revised 8: Refer to the Service Information TUC1-002.
1 23495214 AC CORD VCTF 100V 7A 3P-S 15 23495118 CABLE-AC,2P 100V 2.5M TW
2 13499109 AC CORD SJT 117V 10A 3PVC 16 23495119 CABLE-AC,2P 117V 2.5M TW
3 23495124 AC CORD 3ASL100 240VA 10A SAA 17 23495123 CABLE-AC,2P 240VA 2.5M TW Revised 6
4 13499111 AC CORD H05VV-F 240VE 10A S 18 23495122 CABLE-AC,2P 240VE 2.5M TW
5 23495125 AC-CORD H05VV 230V 10A S 19 23495120 CABLE-AC,2P 230V 2.5M TW
6 13439801 CABLE-AC 3P CHINA 10A250V S 20 13499220 CABLE-AC GB-6A 250V(230VC)
7 13499209 ADAPTER PLUG (100V)
8 22605275 CARTON,TUC-6070 PARTS LIST -Supplemental Parts-
9 21995106 FLANGE,GUIDE 2 PNS-70 Parts No. Parts Name
10 26015383 MANUAL,USE JPEN TUC-1 S1 31379103 CLAMP,FLAT CABLE FCN-3010
11 22425111 POWER UNIT,AC-ADP.DCP-801 S2 31469101 CODE KEEP,K-106
12 21935130 TOOL,HEXAGON 3 ZN S3 31049147 SCREW SET,CAP M4*40 NI 20 PCS
13 21935131 TOOL,HEXAGON 6 ZN S4 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.
1000003501 POWER UNIT,AC-ADP.DCP-A01 Revised 8 S5 31049148 CAP-SCREW,8*10 NI Revised 7
14
22425118 POWER UNIT,AC-ADP.DCP-901 Revised 15
1-16 TU-750/650
6 7 5
8
3
9
4
1
S1 S3 S2
2
SJ-745EX SJ-745EX
SJ-645EX SJ-645EX
22185426 RAIL,SLIDER TU-650 * 7 22805406 ASSY,SLIDER ADJUST TU-550 * *
1
22185400 RAIL,SLIDER TU-750 (SJ-740) * 22605344 CARTON,SET TU-650 *
8
2 12339121 CAP,50*30 * * 7813802000 CARTON SET TU-750 (SJ-740) *
22155128 PIPE,TAKE UP TU-650 * 9 22155136 PIPE,MEDIA SUPPORT TU-750 *
3
22155134 PIPE,TAKE UP TU-750 (SJ-740) * PARTS LIST -Supplemental Parts-
22135596 GUIDE,MEDIA TU-650 * Parts No. Parts Name
4
22135619 GUIDE,MEDIA TU-750 (SJ-740) * S1 31119702 PIN,SNAP M16 SUS
5 22325428 SUPPORT,MEDIA TU-550 * * S2 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
6 22805230 ASSY,SCREW TUC-6070 * * S3 31249209AS WASHER SET,PLAIN 4*8*0.5 NI 100 PCS
1-23
2 Electrical Section
2-1 WIRING MAP
2
Revised 6
Revised 9
2-1
SJ-645/745EX WIRING MAP
CABLE LIST
Parts No. Parts Name 645EX 745EX
1 23505462 CABLE-ASSY AC NEUTRAL BLUE FJ-50 * *
2 23505463 CABLE-ASSY AC LIVE BROWN FJ-50 * *
3 23415288 CABLE-ASSY AC GROUND GREEN 5EX * *
4 23415277 CABLE-ASSY 5EX POWER AC * *
5 23505840 CABLE-ASSY POWER HEAD FJ-540 * *
6 23505841 CABLE-ASSY POWER SERVO FJ-540 * *
7 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 * *
2 23505847 CABLE-ASSY FEED-MOTOR54 FJ-540 100-117V
8 CABLE-ASSY FEED-MOTOR74 SJ-740 100-117V
23505846
CABLE-ASSY FEED-MOTOR74 SJ-740 220-240V * *
9 23415275 CABLE-ASSY 5EX POWER SUPPLY * *
10 23505845 CABLE-ASSY SCAN-MOTOR FJ-540 * *
11 23505850 CABLE-ASSY FAN-MOTOR FJ-540 *
23505849 CABLE-ASSY G-ENCODER54 FJ-540
12 CABLE-ASSY G-ENCODER74 SJ-740 100-117V
23505848
CABLE-ASSY G-ENCODER74 SJ-740 220-240V * *
23505836 CABLE-ASSY SW JUNCTION54 SJ-540
13 CABLE-ASSY SW JUNCTION74 SJ-740 100-117V
23505835
CABLE-ASSY SW JUNCTION74 SJ-740 220-240V * *
14 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 * *
15 23415287 CABLE-ASSY 5EX HU SIGNAL * *
16 23505996 CABLE-ASSY WIPER SENS FJ-540 * *
17 23415280 CABLE-ASSY WIPER MOTOR 2 FJ-540 * *
18 23505856 CABLE-ASSY CAP SENS FJ-540 * *
19 23415279 CABLE-ASSY CAP MOTOR 2 FJ-540 * *
CABLE-ASSY PUMP MOTOR 2 FJ-540
23415278 SJ-745EX:S/No.ZV21472 and below * *
Revised 6 20
CABLE-ASSY,PUMP MOTOR 3 FJ-540
1000002458 SJ-745EX:S/No.ZV21473 and above * *
SJ-645EX:S/No.ZV20962 and above
21 23505833 CABLE-ASSY FRONT-COVER SW FJ-540 * *
22 23505997 CABLE-ASSY 3-COVER SW FJ-540 * *
23 23505842 CABLE-ASSY PAPER-SENS FJ-540 * *
24 23505843 CABLE-ASSY PRI-CAR SENS FJ-540 * *
Revised 9 25 23505852 CABLE-ASSY LINEAR-ENCODER FJ-540 * *
26 23505851 CABLE-ASSY HEAD U/D SENS FJ-540 * *
27 23415281 CABLE-ASSY ACJ-SW 5EX * *
28 23415282 CABLE-ASSY HUJ-SW 5EX * *
29-1
*1 23415276 CABLE-ASSY 5EX POWER HU * *
29-2
30 23415266 CABLE-ASSY ESD SJ-1000 * *
Revised 9 31 23505853 CABLE-ASSY P-SIDE SENS FJ-540 * *
*1 Only for SJ-645/745EX 100V-117V
2-2
2
2-3
2-2 MAIN BOARD
Model Selection
Arrangement Diagram_ Component Side DIP SW SC-545EX SJ-645/745EX
bit 1 ON -
bit 2 ON ON
bit 3 - -
bit 4 Reserved
It indicates the version of the Main Board. bit 5
Always OFF
bit 6
bit 7 ON ON
bit 8 Always OFF
2-4
VCC3 A0 R131 33 RA0 MD[ 0..15] MA[ 0..25]
A1 R132 33 RA1
A2 R133 33 RA2 IC63
TXD2
A3 R40 33 RA3 MD0 29 25 MA1
1
6
1
6
1
6
1
6
D0 A0
VCC3 A4 R41 33 RA4 MD1 31 24 MA2
R73 D1 A1
RA2 RA3 RA4 RA5 A5 R42 33 RA5 MD2 33 23 MA3
D2 A2
10K A6 R43 33 RA6 MD3 35 22 MA4
VCC3 EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
A7 R44 33 RA7 MD4 38
D4 A4
21 MA5
T5 A8 R45 33 RA8 MD5 40
D5 A5
20 MA6
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
A9 R46 33 RA9 MD6 42 19 MA7
10
10
10
10
D6 A6
T4 R12 VCC3 A10 R47 33 RA10 MD7 44 18 MA8
R13 D7 A7
10K A11 R48 33 RA11 MD8 30 8 MA9
D8 A8
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
10k / WR2 A12 R49 33 RA12 MD9 32
D9 A9
7 MA10
A13 R50 33 RA13 MD10 34 D10 A10 6 MA11
VCC3 VCC3 A14 R51 33 RA14 MD11 36 5 MA12
PC7 D11 A11
A15 R52 33 RA15 VCC3 MD12 39 4 MA13
/ WR2
D12 A12
VCC1.5 VCC3 A16 R53 33 RA16 MD13 41 3 MA14
33
IRL3
IRL2
IRL1
IRL0
PC10 D13 A13
RRXD2
CE1u R95 A17 R134 33 RA17 MD14 43 2 MA15
/
/
/
/
PC8 D14 A14
10K A18 R135 33 RA18 R111 MD15 45 1 MA16
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
D15 A15
PC9 CE1u A19 R136 33 RA19 48 MA17
CE1u A16
A20 R137 33 RA20 0 17 MA18
PC11 JP1 A17
R116
CE1u A21 R138 33 RA21 3 16 MA19
/ Cmd_ HS_ StoM / CS0 A18
A22 R139 33 RA22 14 WP/ ACC A19 9 MA20
CE1u A23 R140 33 RA23 2 26 CE A20 10 MA21
A24 R141 33 RA24 28
/ MRD OE
VCC3 VCC1.5 VCC1.5 A25 R142 33 RA25 1 / MWE0 11 WE VCC3
PC1 PC12 12 15
T1 T2 T3
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
PC2 JP3 / RESET RP RY/ BY
VCC3 VCC3 VIH 47
CE1u CE1u VCC3 27
CE1u R14 RA[ 0..25] 46 GND 37
GND VCC3
CA
R74 2.2K PC3 R15
VSS
NMI
D63
D48
VSS
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
VSS
D28
D19
D27
D20
D26
D21
IRL3
IRL2
IRL1
IRL0
VDD
VDD
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
T6 10K
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
MBM29LV160B-90PFTN( HY29LV320)
XTAL2
R10 10K T7
VSS-RTC
EXTAL2
RD/ WR2
CE1u B17 W20 D25 10K
VDD-RTC
MD0/ SCK
VDDQ D25 PC29
MD2/ RXD2
MD1/ TXD2
C16 U18
R9 10K CTS2 DREQ1 CE0.1u
A17 TCLK DREQ0 U17
B16 MD8/ RTS2 RXD V17 RRXD
/ Cmd_ HS_ MtoS C15 VDDQ D22 Y20 D22
VCC3 T9 D15 W19 D24
B15 VSSQ D24 Y19 D23 R55 33 DQM7
R17 10K Cmd_ MtoS MD7/ TXD D23 DQM7
A16 SCK2/ MRESET WE7/ CAS7/ DQM7/ REG W18
R86 10K C14 U16 R56 33 DQM6
VDD VSSQ DQM6
RA6 D14 V16
6 5 A25 A18 A15 VSS VDDQ Y18 R57 33 DQM3 CN12
A18 WE6/ CAS6/ DQM6 DQM3
7 A24 A19 B14 A19 WE3/ CAS3/ DQM3/ ICIOWR W17 MA25 20 21 MA1
4 A23 R58 33
C13 VDDQ WE2/ CAS2/ DQM2/ ICIORD Y17 DQM2
DQM2
MD0
19 22 MA2
8 A22 D13 VSSQ RD/ WR W16 MD1
18 23
MA3
3 A21 A20 A14 U15 R59 33 / WR MD2 MA4
9 A20 A21 B13 A20 VSSQ V15 / WR MD3 17 24 MA5
A21 VDDQ R60 33 16 25
2 A19 A22 A13 Y16 / RD MD4 MA6
EXBA10E103J
Main Board _ 1/7 Circuit Diagram
A22 RD/ CASS/ FRAME / RD 15 26

1 10 A18 A23 B12 W15 VCC MD5 MA7
A23 RAS R61 33 14 27
C12 VDDQ VSS U14 / RAS
/ RAS
MD6
13 28 MA8
D12 V14 MD7 MA9
A24 VSSQ VDD R62 33 12 29
A12 A24 CS2 Y15 / CS2
/ CS2 11 30
T13 T14 T11 T8 T10 A25 B11 W14 MD8 MA10
A25 CS3 R63 33 10 31
A11 MD3/ CE2A VSSQ U12 T15 T16 / CS3
/ CS3
MD9
9 32
MA11
R18 10K A10 V13 MD10 MA12
C11 MD4/ CE2B VDDQ U13 VCC3 MD11 8 33 MA13
D11 VDDQ IC16 DRAK0 V12 RA7 MD12 7 34 MA14
VSSQ DRAK1 6 35
B10 MD5/ RAS2 A2 Y14 A2 A2 10 1 MD13
5 36
MA15
R75 A9 DACK0 A3 W13 A3 A3 2 MD14
4 37 MA16
B9 U11 A4 9 MD15 MA17 VCC3
R76 DACK1 VSSQ 3 38
10K A0 C8 A0 VDDQ V11 A5 3
2 39 MA18
R19 A0 C10 HD6417297BP267 Y13 A4 A6 8
2.2K VDDQ A4 1 40
2.2K D10 W12 A5 A7 4
10K VSSQ A5
EXBA10E103J
R20 A1 A1 D8 Y12 A6 A8 7 PS-40PE-D4T1-PN1
A8 A1 A6 W11 A9 5 6 IC46
T12 STATUS0 CKIO2 R99 33
B8 STATUS1 VSSQ U10 16 FBK CLKA1 2 CLK120_ 1 CLK120_ 1
R21 10K T104
A7 MD6/ IOIS16 VDDQ V10 CLKA2 3
C9 VDDQ CKIO Y11 CLK120 1 REF CLKA3 14
T222 D9 Y10 A7 15 R100 33 CLK120_ 2
2-5
VSSQ A7 R54 33 CLKA4 CLK120_ 2
VCC3 B7 W10 A8 9 VCC3
STATUS0 T224 ASEBRK/ BRKACK A8 S1 R101 33
STATUS1 T225 A6 TDO A9 Y9 A9 8 S2 CLBA1 6 CLK60_ 1
CLK60_ 1
C7 VDD VSSQ U9 CLKB2 7
R82 10 D7 V9 VCC3 R97 R98 10 R102 33 CLK60_ 2 R24
T223 B6 VSS VDDQ W9 A10 RA8 CLKB3 11 CLK60_ 2
T18 TMS A10 CLKB4
+ C21 A5 TCK A11 Y8 A11 A10 10 1
10u/ 16V T19 10k 10K
B5 TDI A12 W8 A12 A11 2 10k CY2308-2 IC8
T20
/ RESET C4 TRST NC V4 A12 9 VCC3 Cmd_ StoM 2 D1 Q1 18 RRXD
C3 U8 A13 3 TP15 3 17
CKIO2ENB VSSQ PC64 RXD2 D2 Q2 RRXD2
C6 NC VDDQ V8 A14 8 4 D3 Q3 16
R83 10 A4 Y7 A13 A15 4 5 15
VDD-PLL2 A13 CE0.1u D4 Q4 R96
EXBA10E103J
D6 VSS-PLL2 A14 W7 A14 A16 7 6 D5 Q5 14
+ C22 B4 U7 A17 5 6 7 13
VDD-PLL1 VSS D6 Q6
10u/ 16V D5 V7 8 12
A3 VSS-PLL1 VDD Y6 A15 9 D7 Q7 11 10K
VDD-CPG A15 R114 33 D8 Q8
B3 VSS-CPG A16 W6 A16 / WE0
/ WE0
A2 XTAL VSSQ U6 STATUS0 1 E1 VCC3
R84 10 A1 V6 R65 33 DQM0 19
EXTAL VDDQ DQM0 STATUS1 E2 PC66
C5 NC A17 Y5 A17
R66 33
+ C23 D16 NC WE0/ CAS0/ DQM0 W5 DQM1
DQM1 74LVC541
10u/ 16V H17 Y4 CE0.1u
H18 NC WE1/ CAS1/ DQM1 W4 R67 33 DQM4 VCC3
N3 NC WE4/ CAS4/ DQM4 Y3 DQM4
N4 NC WE5/ CAS5/ DQM5 U5 R68 33 DQM5 PC65
NC VSSQ DQM5
C10 U4 NC VDDQ V5
R85 0 V18 W3 R64 33 CKE CE0.1u VCC3 VCC3
NC CKE CKE
VCC3
CE9p Y1 R115 33 / WE1 R93 R94
/ WE1
VCC1.5 PC30 1K 1K
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/ BSREQ
BREQ/ BSACK
D8
D7
C11
TP2 IC20C IC20D TP3
PC4 VCC3 IC21
CE9p FA365 16.666MHz CE0.1u 2 1 5 6 9 8
J3
J4
J2
J1
F3
F4
F2
F1
P1
P2
P3
P4
B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
E2
E1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
L1
L2
L3
L4
N1
N2
R1
R2
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
Y1
U3
V3
Y2
CE1u VDD OUT / RESET
M1
M2
M3
M4
W1
W2
VCC3 R23 3 5
GND Cd C1 74LVC14 74LVC14
T21
PC5 10K RN5VD29A
CE0.1u
CE1u
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
PC6 D7
T17 T198
CE1u
T197
R22
10K
33
33
33
33
33
33
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
R121
R122
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
RESET
CS0
CS1 R117
CS4 R118
CS5 R119
CS6 R120
RA9 RA10 RA11 RA12
/
/
/
/
/
/
/ RD2
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
VCC3
DD33
DD46
DD32
DD47
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1
DD14
DD0
DD15
DD3
DD12
DD2
DD13
DD5
DD10
DD4
DD11
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
/ CS0
/ CS1
/ CS4
/ CS5
/ CS6
/ RD2
/ RESET
DD[ 0..63]
RA19 RA20 RA21 RA22 RA32 RA33 RA34 RA35 RA36 RA37 RA38 RA39 RA40 RA41 RA42 RA43
EXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330J
2
2
VCC3 VCC3
PC31
DD[ 0..63] PC32 MD[ 0..15]
CE0.1u CE0.1u
IC60
DD[ 0..63]
1 48
LAB/ BA / LOE
DD0 2 47 MD0
LB0 LA0 RA[ 3..17]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC51 IC52 IC53 IC54
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
GND GND A4 D4 A4 D4 A4 D4 A4 D4
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
GND GND A9 D9 A9 D9 A9 D9 A9 D9
HB2 HA2 A10/ AP D10 A10/ AP D10 A10/ AP D10 A10/ AP D10
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 48 DD60 48 DD44 48 DD28 48 DD12
VCC3 VCC3 D12 D12 D12 D12
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 18 18 18 18
HB6 HA6 / RAS RAS RAS RAS RAS
DD15 23 26 MD15 17 17 17 17
HB7 HA7 / RD CAS CAS CAS CAS
24 25 16 16 16 16
/ WR2 HAB/ BA / HOE / CS0 / WR WE WE WE WE
19 19 19 19
/ CS2 CS CS CS CS
SN74LVCH16245ADGG-EL 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
15 15 15 15
DQM6 LDQM LDQM LDQM LDQM
VCC3 VCC3 37 37 37 37
CKE CKE CKE CKE CKE
38 VCC3 38 VCC3 38 VCC3 38 VCC3
PC33 CLK120_ 1 CLK CLK CLK CLK
PC35
6 1 6 1 6 1 6 1
CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
CE0.1u 12 3 12 3 12 3 12 3
GND VCC3 GND VCC3 GND VCC3 GND VCC3
IC61 28 9 28 9 28 9 28 9
RA[ 0..25] GND VCC3 GND VCC3 GND VCC3 GND VCC3
1 48 41 14 41 14 41 14 41 14
LAB/ BA / LOE GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA0 2 47 MA0 46 27 46 27 46 27 46 27
LB0 LA0 GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA1 3 46 MA1 52 43 52 43 52 43 52 43
LB1 LA1 TP4 GND VCC3 GND VCC3 GND VCC3 GND VCC3
4 45 MA0 54 49 54 49 54 49 54 49
GND GND GND VCC3 PC37 GND VCC3 GND VCC3 PC39 GND VCC3
RA2 5 44 MA2 PC38
LB2 LA2 PC40
RA3 6 43 MA3 MA19 TP5 uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF
LB3 LA3
7 42
VCC3 VCC3 CE0.1u CE0.1u CE0.1u
RA4 8 41 MA4 MA20 TP6 CE0.1u
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP7
GND GND DQM3
RA6 11 38 MA6
LB6 LA6 DQM2
RA7 12 37 MA7 MA22 TP8
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP9
HB1 HA1
15 34
GND GND
RA10 16 33 MA10 MA24 TP10
HB2 HA2
RA11 17 32 MA11
HB3 HA3
18 31
VCC3 VCC3
RA12 19 30 MA12
HB4 HA4
RA13 20 29 MA13
HB5 HA5
21 28
GND GND
RA14 22 27 MA14
HB6 HA6
RA15 23 26 MA15 IC55 IC56 IC57 IC58
HB7 HA7
HAB/ BA / HOE A0 D0 A0 D0 A0 D0 A0 D0
RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
A1 D1 A1 D1 A1 D1 A1 D1
SN74LVCH16245ADGG-EL RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
A2 D2 A2 D2 A2 D2 A2 D2
A3 D3 A3 D3 A3 D3 A3 D3
A4 D4 A4 D4 A4 D4 A4 D4
VCC3 VCC3 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
MA[ 0..25] A5 D5 A5 D5 A5 D5 A5 D5
2-6
PC34 A6 D6 A6 D6 A6 D6 A6 D6
PC36 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
A7 D7 A7 D7 A7 D7 A7 D7
CE0.1u A8 D8 A8 D8 A8 D8 A8 D8
CE0.1u RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
A9 D9 A9 D9 A9 D9 A9 D9
IC7 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
A10/ AP D10 A10/ AP D10 A10/ AP D10 A10/ AP D10
LAB/ BA / LOE A11 D11 A11 D11 A11 D11 A11 D11
RA16 2 47 MA16 36 48 DD60 36 48 DD44 36 48 DD28 36 48 DD12
LB0 LA0 A12 D12 A12 D12 A12 D12 A12 D12
RA17 R236 0 3 46 MA17 21 50 DD61 21 50 DD45 21 50 DD29 21 50 DD13
LB1 LA1 BA1 D13 BA1 D13 BA1 D13 BA1 D13
4 45 20 51 DD62 20 51 DD46 20 51 DD30 20 51 DD14
GND GND BA0 D14 BA0 D14 BA0 D14 BA0 D14
RA18 5 44 MA18 53 DD63 53 DD47 53 DD31 53 DD15
LB2 LA2 D15 D15 D15 D15
RA19 6 43 MA19 18 18 18 18
LB3 LA3 RAS RAS RAS RAS
7 42 17 17 17 17
VCC3 VCC3 CAS CAS CAS CAS
RA20 8 41 MA20 16 16 16 16
LB4 LA4 WE WE WE WE
RA21 9 40 MA21 19 19 19 19
LB5 LA5 / CS3 CS CS CS CS
10 39 39 39 39 39
GND GND UDQM UDQM UDQM UDQM
RA22 11 38 MA22 15 15 15 15
LB6 LA6 LDQM LDQM LDQM LDQM
RA23 12 37 MA23
LB7 LA7
TP12
TP13
RA24 13 36 MA24 37 37 37 37
HB0 HA0 CKE CKE CKE CKE
RA25 14 35 MA25 38 VCC3 38 VCC3 38 VCC3 38 VCC3
HB1 HA1 CLK120_ 2 CLK CLK CLK CLK
15 34
GND GND
16 33 6 1 6 1 6 1 6 1
/ RD HB2 HA2 / MRD GND VCC3 GND VCC3 GND VCC3 GND VCC3
17 32 12 3 12 3 12 3 12 3
/ WE0 HB3 HA3 / MWE0 GND VCC3 GND VCC3 GND VCC3 GND VCC3
18 31 28 9 28 9 28 9 28 9
VCC3 VCC3 GND VCC3 GND VCC3 GND VCC3 GND VCC3
19 30 TP14 41 14 41 14 41 14 41 14
/ WR HB4 HA4 GND VCC3 GND VCC3 GND VCC3 GND VCC3
20 29 46 27 46 27 46 27 46 27
/ CS1 HB5 HA5 TP1 GND VCC3 GND VCC3 GND VCC3 GND VCC3
21 28 52 43 52 43 52 43 52 43
GND GND GND VCC3 GND VCC3 GND VCC3 GND VCC3
22 27 54 49 54 49 54 49 54 49
HB6 HA6 GND VCC3 GND VCC3 GND VCC3 GND VCC3
23 26
HB7 HA7 PC41 PC42 PC43 PC44
24 25 uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF
HAB/ BA / HOE
SN74LVCH16245ADGG-EL CE0.1u CE0.1u
CE0.1u CE0.1u
DQM5
DQM4
DQM1
DQM0
RA15 R151 NON
R149 0
RA16 R152 NON
R150 0
RA17 R153 NON

DB[ 0..7]
DD[ 0..63]
VCC VCC VCC
D1 RA23
1 10 IC6
PC67 PC68 2 9 TO CENTRO DD7 18 2 DB7
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
1SS355( NON) B0 A0
NON NON 3 8 DD6 17 3 DB6
B1 A1
4 7 DD5 16 4 DB5
B2 A2
5 6 DD4 15 5 DB4
CD[ 0..7] B3 A3
CN8 DD3 14 6 DB3
57RE-40360-730B( D29) _ ( NON) B4 A4
EXBA10E332J( NON) DD2 13 7 DB2
B5 A5
IC11 RA15 EXBV8V330J( NON) 1 19 DD1 12 8 DB1
B6 A6
TP17
TP18
TP19
TP20
TP21
TP22
CD0 2 18 1 8 2 20 DD0 11 9 DB0 TP23
TP16
A0 B0 1 8 B7 A7
CD1 3 17 2 7 3 21
A1 B1 2 7
CD2 4 16 3 6 4 22 19
A2 B2 3 6 E
CD3 5 15 4 5 5 23 1
A3 B3 4 5 DIR
CD4 6 14 6 24 VCC3
A4 B4
CD5 7 13 RA16 EXBV8V330J( NON) 7 25 74LVC245 VCC3
A5 B5 PC69
CD6 8 12 1 8 8 26
A6 B6 1 8
CD7 9 11 2 7 9 27
A7 B7 2 7 R16
3 6 10 28 CE0.1u
3 6
19 4 5 11 29
E 4 5
1 12 30 10K VCC CN13
REVERSE_ DIR DIR R235
13 31
/ GATE 2
74LS245( NON) 14 32 270 1%
/ WR2 D8 C26 1
VCC 15 33 +
IC12 RA17 EXBV8V330J( NON) 16 34 SML-210MT 100u/ 25V B2PS-VH
SELECT 2 18 1 8 R77 17 35
SELECT A0 B0 1 8
/ FAULT 3 17 2 7 18 36
/ FAULT A1 B1 2 7
/ ACK 4 16 3 6
/ ACK A2 B2 3 6
BUSY 5 15 4 5 3.9K( NON)
BUSY A3 B3 4 5
PERROR 6 14
PERROR A4 B4
7 13
A5 B5
8 12 R79 VCC D5
A6 B6
9 11
A7 B7
33( NON)
19 1SS355 VCC3
E
1 TP24
DIR IC17 LT1086CM
74LS245( NON) 3 2
VI VO
C8 R104
R81 + C14
ADJ
100u/ 25V
IC13 RA18 120 1% CE0.1u 10k
1
/ INIT 2 18 1 8
/ INIT A0 B0 1 8
/ SELECTIN 3 17 2 7
/ SELECTIN A1 B1 2 7 R88
/ AUTOFD 4 16 3 6
/ AUTOFD A2 B2 3 6
/ STB 5 15 4 5
/ STB A3 B3 4 5 C7 120 1%
6 14 +
A4 B4
7 13 EXBV8V330J( NON)
A5 B5 1.25( 1+ 390/ 240) + 240( 120E-6) = 3.31V
8 12
A6 B6 NON R80
9 11 C6
1
2
3
4
A7 B7
/ INIT_ NET
/ INIT_ NET RA24 120 1%
/ SELECTIN_ NET 19 CE1000p( NON)
/ SELECTIN_ NET E R78
/ AUTOFD_ NET 1 1 10 RA27 VCC3 D6
/ AUTOFD_ NET DIR
/ STB_ NET 2 9
8 1
7 2
6 3
5 4
/ STB_ NET 270 1%
74LS245 3 8 EXBV8V102J( NON)
4 7 1SS355 VCC1.8
8
7
6
5
5 6 TP25
VCC IC18 LT1086CM
EXBA10E332J( NON) 3 2
PC70 VI VO
R91 C9 + C15 R105
2-7
ADJ
CE0.1u 100u/ 25V

270 1% CE0.1u 10k
1
R89
C25 + 120 1%
VCC VCC VCC
RA25 NON 1.25( 1+ 120/ 270) + 120( 120E-6) = 1.82V
1 10
PC71 PC72 2 9
CE0.1u CE0.1u 3 8
4 7 VCC3 D7
5 6 VCC TO NETWORK
ND[ 0..7]
VCC3
EXBA10E332J CN9 VCC3 1SS355 VCC1.5
IC14 / STB GND R108 TP26
1 40 1K IC19 PQ070XZ 1HZ
ND0 2 18 D0 GND
A0 B0 2 39 PC45
ND1 3 17 D1 GND 1 3
A1 B1 3 38 IC20A IC20B VIN VO
ND2 4 16 D2 GND IC62 R106
A2 B2 4 37 CE0.1u R92 C12 C16
ND3 5 15 D3 GND 2 1 1 2 3 4 2 4 +
GND
A3 B3 5 36 VDD OUT VC VADJ 100u/ 25V

ND4 6 14 D4 GND
A4 B4 6 35 120 1% CE0.1u 10k
ND5 7 13 D5 GND 3 5
A5 B5 7 34 GND Cd 74LVC14 74LVC14
5
ND6 8 12 D6 GND C13

A6 B6 8 33
ND7 9 11 D7 GND RN5VD29A
A7 B7 9 32 CE0.01u R110
/ ACK GND
10 31
19 BUSY GND
E 11 30 120 1%
1 PERROR GND
REVERSE_ DIR_ NET DIR 12 29
SELECT / INIT
13 28
74LS245 / AUTOFD / FAULT R90
14 27
IC15 NC GND
15 26
SELECT_ NET 2 18 GND NC 1K 1%
1.25( 1+ 240/ 1000) = 1.55V
SELECT_ NET D1 Q1 16 25
/ FAULT_ NET 3 17 GND NC
/ FAULT_ NET D2 Q2 17 24
/ ACK_ NET 4 16 VCC / SELECTIN
/ ACK_ NET D3 Q3 18 23
BUSY_ NET 5 15 VCC / RESET
BUSY_ NET D4 Q4 19 22
PERROR_ NET 6 14 NC NC
PERROR_ NET D5 Q5 20 21
7 13
D6 Q6
8 12 PS-40SG-D4TS1-1
D7 Q7
9 11
D8 Q8
1
E1
19
E2
TC74VHCT541AFT
/ HRESET
1
2
3
4
RA26
1
2
3
4
1 10 RA28
2 9
8
7
6
5
3 8 EXBV8V102J
4 7
8
7
6
5
5 6
EXBA10E332J
2
2
IC24
DB0 2 19 CD0 VCC3
1D 1Q
DB1 3 18 CD1
2D 2Q PC73
DB2 4 17 CD2
3D 3Q
DB3 5 16 CD3
4D 4Q NON
DB4 6 15 CD4
5D 5Q
DB5 7 14 CD5
6D 6Q
DB6 8 13 CD6
7D 7Q
DB7 9 12 CD7
8D 8Q
1
/ REVERSE OC
CENT_ ECP_ I/ F( NONE) / CENT_ WE
11
CLK
74LVC574( NON)
DB[ 0..7]
DB[ 0..7]
IC9
DB0 18 2 CD0
Q1 D1
DB1 17 3 CD1 VCC3
Q2 D2
DB2 16 4 CD2
Q3 D3 PC74
DB3 15 5 CD3
Q4 D4
DB4 14 6 CD4
Q5 D5 NON
VCC3 DB5 13 7 CD5
Q6 D6
PC46 DB6 12 8 CD6
Q7 D7
VCC3 DB7 11 9 CD7
Q8 D8
NON R25 1
E1
19
E2
10K
74LVC541( NON) CD[ 0..7]
CD[ 0..7]
27
17
32
12
1
/ DIRECT_ RD
IC22
IC25
11
CLK STB_ CLK
NC
NC
NC
NC
18 2 1
VCC
/ R / W OC
DB0 10 7 12 9 CD0
Q0 D0 8Q 8D
DB1 11 6 13 8 CD1 VCC3
Q1 D1 7Q 7D
DB2 13 5 14 7 CD2
Q2 D2 6Q 6D PC75
DB3 14 4 15 6 CD3
Q3 D3 5Q 5D
DB4 19 31 16 5 CD4
Q4 D4 4Q 4D NON
DB5 20 30 17 4 CD5
Q5 D5 3Q 3D
DB6 21 29 18 3 CD6
Q6 D6 2Q 2D
DB7 22 28 19 2 CD7
Q7 D7 1Q 1D
15 3
Q8 D8
74LVC574( NON)
/ CS1
/ STB
/ AUTOFD
STB_ CLK
/ ACK
/ FAULT
/ INIT
/ DIRECT_ RD
24 9
SELECT
/ REVERSE
PERROR
BUSY
/ SELECTIN
/ CENT_ WE
REVERSE_ DIR
/ EF / FF
26 25
/ FL/ RT / RESET / RESET
23 8
/ XO/ HF / XI
GND
/ FIFO_ RD
VCC3 / FIFO_ WR
IDT72V03L35J-PR( NON)
16
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
I5
FA[ 16..25]
1 75
GND
GND
GND
GND
GND
GND
GND GND
VCC3
VCC3
2 74
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
TDI TDI TDO TO_ MACH2
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/ O63 D0
I/ O62 D2
I/ O61 D4
I/ O60 D6
I/ O59 D8
3 73
I/ O58 D10
I/ O57 D12
I/ O56 D14
/ CS4 I/ O8 A1 TRST
4 72 / FIFO_ FULL
FA22
FA23
/ CS6
5
6
I/ O9 A3
I/ O10 A5
I/ O55 D1
I/ O54 D3
71
70
/ FIFO_ HALF
/ FIFO_ EMPTY
NET_ ECP_ I/ F
I/ O11 A7 I/ O53 D5
FA24 7 69
I/ O12 A9 I/ O52 D7 PERROR_ NET
FA25 8 IC2 68
I/ O13 A11 I/ O51 D9 BUSY_ NET
9 67
/ WE0 I/ O14 A13 I/ O50 D11 / ACK_ NET
10 66
DB[ 0..7] / RD2 I/ O15 A15 I/ O49 D13 / FAULT_ NET
11 65
CLK60_ 1 I1/ CLK0 I/ O48 D15 SELECT_ NET
12 64 IC26
VCC3 I4/ CLK3 / STB_ NET
13 M4A3-128/ 64 TQFP100 63 DB0 2 19 ND0 VCC3
GND GND 1D 1Q
14 62 DB1 3 18 ND1
/ RESET I1/ CLK1 VCC3 2D 2Q PC76
DB0 15 61 DB2 4 17 ND2
2-8
I/ O16 B15 I3/ CLK2 / AUTOFD_ NET 3D 3Q
DB1 16 60 DB3 5 16 ND3
I/ O17 B13 I/ O47 C15 / SELECTIN_ NET 4D 4Q CE0.1u
DB2 17 59 DB4 6 15 ND4
I/ O18 B11 I/ O46 C13 / INIT_ NET 5D 5Q
DB3 18 58 DB5 7 14 ND5
I/ O19 B9 MACH1 I/ O45 C11 REVERSE_ DIR_ NET 6D 6Q
DB4 19 57 DB6 8 13 ND6
I/ O20 B7 I/ O44 C9 / REVERSE_ NET 7D 7Q
DB5 20 56 DB7 9 12 ND7
I/ O21 B5 I/ O43 C7 STB_ CLK_ NET 8D 8Q
DB6 21 55
I/ O22 B3 I/ O42 C5 / CENT_ WE_ NET
DB7 22 54 1
I/ O23 B1 I/ O41 C3 / DIRECT_ RD_ NET / REVERSE_ NET OC
23 53 11
TMS TMS I/ O40 C1 / CENT_ WE_ NET CLK
24 52
TCK TCK ENABLE
25 51 74LVC574
GND GND R27 10k
GND
GND
I/ O24 B14
IO/ 25 B12
I/ O26 B10
I/ O27 B8
I/ O28 B6
I/ O29 B4
I/ O30 B2
I/ O31 B0
I2
VCC3
GND
GND
VCC3
I/ O32 C0
I/ O33 C2
I/ O34 C4
I/ O35 C6
I/ O36 C8
I/ O37 C10
I/ O38 C12
I/ O39 C14
GND
GND
IC10
DB0 18 2 ND0
Q1 D1
DB1 17 3 ND1 VCC3
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Q2 D2
DB2 16 4 ND2
Q3 D3 PC77
DB3 15 5 ND3
Q4 D4
DB4 14 6 ND4
Q5 D5 CE0.1u
VCC3 RA1 VCC3 DB5 13 7 ND5
PC49 Q6 D6
6 5 DB6 12 8 ND6
Q7 D7
PC47 PC48 7 VCC3 DB7 11 9 ND7
Q8 D8
4
CE0.1u CE0.1u 8 CE0.1u 1
E1
3 / FIFO_ RD_ NET R28 19
E2
9 / FIFO_ FULL_ NET
10K
EXBA10E103J
2 / FIFO_ HALF_ NET 74LVC541 ND[ 0..7]
ND[ 0..7]
1 10 / FIFO_ EMPTY_ NET
27
17
32
12
1
/ DIRECT_ RD_ NET
/ INT1284
IC23
IC27
16
15
14
13
12
11
10
9
/ INT1284_ NET
11
/ INT_ NET_ HALF

CLK STB_ CLK_ NET
/ INT_ CENT_ HALF

NC
NC
NC
NC
18 2 1
VCC
/ R / W OC
VCC3 DB0 10 7 12 9 ND0
Q0 D0 8Q 8D
DB1 11 6 13 8 ND1 VCC3
Q1 D1 7Q 7D
DB2 13 5 14 7 ND2
Q2 D2 6Q 6D PC78
TP27
TP28
TP29
R26 DB3 14 4 15 6 ND3
/ GATE
Q3 D3 5Q 5D
1
2
3
4
5
6
7
8
VCC3 DB4 19 31 16 5 ND4
Q4 D4 4Q 4D CE0.1u
CN10 10K DB5 20 30 17 4 ND5
Q5 D5 3Q 3D
DB6 21 29 18 3 ND6
1 SW1 Q6 D6 2Q 2D
DB7 22 28 19 2 ND7
2 TDO KSD-08 Q7 D7 1Q 1D
15 3
3 TDI Q8 D8
74LVC574
4
24 9
5 / EF / FF
26 25
6 TMS / FL/ RT / RESET / RESET
23 8
7 / XO/ HF / XI
GND
8 TCK
53398-0890
R29 IDT72V03L35J-PR
16
10K
TP30
TP31
TP32
/ FIFO_ WR_ NET
VCC3 VCC3
PC50 PC51 FF0_ DAC_ A[ 0..9]

DD[ 0..63]
IC33
CE0.1u F0_ DAC_ A0 2 18 R154 0 FF0_ DAC_ A0
CE0.1u D1 Q1
/ CE
/ ALT_ CS
/ ALT_ WE
IC28 F0_ DAC_ A1 3 17 R155 0 FF0_ DAC_ A1
D2 Q2
1 48 F0_ DAC_ A2 4 16 R156 0 FF0_ DAC_ A2
LAB/ BA / LOE D3 Q3
/ ALT_ RD
/ F0_ INTREQ
DDA_ CLK
ENC_ PHB
ENC_ PHA
DD0 2 47 FD0 VCC1.8 VCC3 F0_ DAC_ A3 5 15 R157 0 FF0_ DAC_ A3
DDA_ StoM
DDA_ MtoS
LB0 LA0 D4 Q4
T199
DD1 3 46 FD1 F0_ DAC_ A4 6 14 R158 0 FF0_ DAC_ A4
LB1 LA1 FD[ 0..31] D5 Q5
4 45 F0_ DAC_ A5 7 13 R159 0 FF0_ DAC_ A5
GND GND PC13 PC14 D6 Q6
LB2 LA2 D7 Q7
T201
T200
DD3 6 43 FD3 CE1u CE1u F0_ DAC_ A7 9 11 R161 0 FF0_ DAC_ A7
T202
FD9
FD8
FD7
FD6
FD5
FD4
FD3
FD2
FD1
FD0
LB3 LA3 D8 Q8
FA22
FA21
FA20
FA19
FA18
FA17
FA16
FD31
FD30
FD29
FD28
FD27
FD26
FD25
FD24
FD23
FD22
FD21
FD20
FD19
FD18
FD17
FD16
FD15
FD14
FD13
FD12
FD11
FD10
7 42
VCC3 VCC3
DD4 8 41 FD4 1 VCC
LB4 LA4 E1
DD5 9 40 FD5 VCC1.8 VCC3 19
LB5 LA5 E2 PC79
10 39
GND GND
DD6 11 38 FD6 PC19 PC20 TC74VHCT541AFT
LB6 LA6 CE0.1u
DD7 12 37 FD7 VCC3 VCC1.8
LB7 LA7
DD8 13 36 FD8 PC16
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
HB0 HA0
DD9 14 35 FD9 PC15 CE1u CE1u
HB1 HA1 CE1u
15 34
GND GND
DD10 16 33 FD10 CE1u IC34
HB2 HA2
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
GND
GND
GND
HB3 HA3 D1 Q1 FF0_ DAC_ LAT[ 0..3]
# TDO
18 31 F0_ DAC_ A9 3 17 R163 0 FF0_ DAC_ A9
# TRST
^ nCEO
FAST1
FAST2
VCC3 VCC3 D2 Q2
VCCIO2
VCCIO1
VCCINT
DD12 19 30 FD12 1 180 F0_ DAC_ A0 F0_ DAC_ LAT0 4 16 R164 0 FF0_ DAC_ LAT0
HB4 HA4 VCCINT I/ O D3 Q3
DD13 20 29 FD13 F0_ SA_ A0 2 179 F0_ DAC_ LAT1 5 15 R165 0 FF0_ DAC_ LAT1
HB5 HA5 I/ O VCCINT D4 Q4
21 28 F0_ SA_ A1 3 178 F0_ DAC_ A1 F0_ DAC_ LAT2 6 14 R166 0 FF0_ DAC_ LAT2
GND GND I/ O I/ O D5 Q5 FF0_ DAC_ B[ 0..9]
DD14 22 27 FD14 F0_ SA_ A2 4 177 F0_ DAC_ LAT3 7 13 R167 0 FF0_ DAC_ LAT3
HB6 HA6 I/ O VCCIO8 D6 Q6
DD15 23 26 FD15 F0_ SA_ A3 5 176 F0_ DAC_ A2 F0_ DAC_ B0 8 12 R168 0 FF0_ DAC_ B0
HB7 HA7 I/ O I/ O D7 Q7
24 25 F0_ SA_ A4 6 175 F0_ DAC_ A3 F0_ DAC_ B1 9 11 R169 0 FF0_ DAC_ B1
HAB/ BA / HOE I/ O I/ O D8 Q8
F0_ SA_ A5 7 174 F0_ DAC_ A4
I/ O I/ O
SN74LVCH16245ADGG-EL F0_ SA_ A6 8 173 F0_ DAC_ A5 1 VCC
I/ O I/ O E1
F0_ SA_ A7 9 172 F0_ DAC_ A6 19
I/ O I/ O E2 PC80
F0_ SA_ A8 10 171 F0_ DAC_ A7
I/ O I/ O
VCC3 VCC3 F0_ SA_ A9 11 170 F0_ DAC_ A8 TC74VHCT541AFT
I/ O I/ O CE0.1u
12 169 F0_ DAC_ A9
PC52 PC54 / CS5 VCCIO3 I/ O
F0_ SA_ A10 13 168
I/ O I/ O
14 167
I/ O I/ O
CE0.1u CE0.1u 15 166 / F0_ DAC_ RESET
I/ O I/ O / F0_ DAC_ RESET
IC29 F0_ SA_ A11 16 165 IC35
I/ O GND
1 48 F0_ SA_ A12 17 164 F0_ DAC_ LAT0 F0_ DAC_ B2 2 18 R170 0 FF0_ DAC_ B2
LAB/ BA / LOE I/ O I/ O D1 Q1
DD16 2 47 FD16 F0_ SA_ D0 18 163 F0_ DAC_ LAT1 F0_ DAC_ B3 3 17 R171 0 FF0_ DAC_ B3
LB0 LA0 I/ O I/ O D2 Q2
DD17 3 46 FD17 19 162 F0_ DAC_ B4 4 16 R172 0 FF0_ DAC_ B4
LB1 LA1 GND GND D3 Q3
4 45 F0_ SA_ D1 20 161 F0_ DAC_ LAT2 F0_ DAC_ B5 5 15 R173 0 FF0_ DAC_ B5
GND GND I/ O I/ O D4 Q4
DD18 5 44 FD18 F0_ SA_ D2 21 160 F0_ DAC_ LAT3 F0_ DAC_ B6 6 14 R174 0 FF0_ DAC_ B6
DD19 6 43 FD19 F0_ SA_ D3 22 159 F0_ DAC_ B7 7 13 R175 0 FF0_ DAC_ B7
LB3 LA3 I/ O VCC_ CKLK4 D6 Q6
7 42 F0_ SA_ D4 23 158 F0_ DAC_ B8 8 12 R176 0 FF0_ DAC_ B8
VCC3 VCC3 I/ O GND_ CKLK4 D7 Q7
DD20 8 41 FD20 F0_ SA_ D5 24 IC31 157 F0_ DAC_ B0 F0_ DAC_ B9 9 11 R177 0 FF0_ DAC_ B9
DD21 9 40 FD21 F0_ SA_ D6 25 156 F0_ DAC_ B1
LB5 LA5 I/ O I/ O
10 39 26 155 1 VCC
GND GND GND CLKLK_ FB2p T111 E1
DD22 11 38 FD22 27 154 19
LB6 LA6 VCCINT CLK4p T109 E2
T203
T204
T205
DD23 12 37 FD23 28 153 PC81
LB7 LA7 GND ^ DATA0 / ALT_ DATA
DD24 13 36 FD24 29 152 TC74VHCT541AFT
HB0 HA0 ^ MSEL0 ^ DCLK / ALT_ DCLK CE0.1u

DD25 14 35 FD25 30 EP20K100EQC240-3 151 T107
HB1 HA1 ^ MSEL1 CLK2p
15 34 31 150 C17 C18
GND GND CLK1p ^ nCE
DD26 16 33 FD26 32 149 T108
HB2 HA2 CLKLK_ ENA # TDI SSCK[ 0..3]
DD27 17 32 FD27 33 148
HB3 HA3 / ALT_ CONFIG ^ nCONFIG VCCIO6 CE22p CE22p
18 31 34 147 IC40
VCC3 VCC3 CLK3p GND_ CKLK2
DD28 19 30 FD28 F0_ SA_ D7 35 146 SCK0 2 18 SSCK0
HB4 HA4 I/ O GND D1 Q1
DD29 20 29 FD29 F0_ SA_ D8 36 145 SCK1 3 17 SSCK1
HB5 HA5 I/ O VCCINT D2 Q2
21 28 F0_ SA_ D9 37 144 SCK2 4 16 SSCK2
GND GND I/ O VCC_ CKLK2 D3 Q3 SSI[ 0..3] _ A
DD30 22 27 FD30 F0_ SA_ D10 38 143 F0_ DAC_ B2 SCK3 5 15 SSCK3
HB6 HA6 I/ O I/ O D4 Q4
DD31 23 26 FD31 F0_ SA_ D11 39 142 SI0_ A 6 14 SSI0_ A
HB7 HA7 I/ O VCC_ CKOUT2 D5 Q5
24 25 F0_ SA_ D12 40 141 SI1_ A 7 13 SSI1_ A
/ WR2 HAB/ BA / HOE FA[ 16..25] I/ O GND_ CKOUT2 D6 Q6
F0_ SA_ D13 41 140 F0_ DAC_ B3 SI2_ A 8 12 SSI2_ A
I/ O I/ O D7 Q7
SN74LVCH16245ADGG-EL 42 139 SI3_ A 9 11 SSI3_ A
GND CLKLK_ OUT2p T110 D8 Q8
F0_ SA_ D14 43 138
I/ O I/ O,LOCK2 T105
F0_ SA_ D15 44 137 1 VCC3
I/ O GND E1
VCC3 VCC3 45 136 F0_ DAC_ B4 19
VCCIO5 I/ O E2 PC82
46 135
PC53 PC55 F0_ SA_ / SWE I/ O I/ O,LOCK4 T106
47 134 F0_ DAC_ B5 74LVC541
RA[ 0..25] F0_ SA_ / SOE I/ O I/ O CE0.1u
F0_ SB_ A0 48 133 F0_ DAC_ B6
CE0.1u I/ O I/ O
CE0.1u F0_ SB_ A1 49 132
I/ O GND
IC30 F0_ SB_ A2 50 131 F0_ DAC_ B7
I/ O I/ O SSI[ 0..3] _ B
2-9
1 48 51 130 F0_ DAC_ B8
LAB/ BA / LOE I/ O I/ O
RA16 2 47 R143 33 FA16 52 129 F0_ DAC_ B9 IC41
LB0 LA0 I/ O I/ O
RA17 3 46 R144 33 FA17 F0_ SB_ A3 53 128 SI0_ B 2 18 SSI0_ B
4 45 F0_ SB_ A4 54 127 SI1_ B 3 17 SSI1_ B
GND GND I/ O I/ O D2 Q2
RA18 5 44 R145 33 FA18 F0_ SB_ A5 55 126 SCK0 SI2_ B 4 16 SSI2_ B
LB2 LA2 I/ O I/ O D3 Q3 LLAT[ 0..3]
RA19 6 43 R146 33 FA19 56 125 SCK1 SI3_ B 5 15 SSI3_ B
LB3 LA3 GND I/ O D4 Q4
7 42 F0_ SB_ A6 57 124 SCK2 LAT0 6 14 LLAT0
VCC3 VCC3 I/ O I/ O D5 Q5
RA20 8 41 R147 33 FA20 F0_ SB_ A7 58 123 SCK3 LAT1 7 13 LLAT1
RA21 9 40 R148 33 FA21 F0_ SB_ A8 59 122 LAT2 8 12 LLAT2
LB5 LA5 I/ O VCCINT D7 Q7
10 39 60 121 SI0_ A LAT3 9 11 LLAT3
GND GND VCCINT I/ O D8 Q8
RA22 11 38 FA22
LB6 LA6
RA23 12 37 FA23 1 VCC3
LB7 LA7 E1
RA24 13 36 FA24 19
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO4
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
# TMS
# TCK
FAST3
GND
VCCINT
FAST4
^ nSTATUS
^ CONF_ DONE
I/ O
I/ O
I/ O
VCCIO7
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO7
HB0 HA0 E2 PC83

RA25 14 35 FA25
HB1 HA1
15 34 74LVC541
GND GND CE0.1u
16 33
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
/ WE1 HB2 HA2 / ALT_ WE
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
17 32
/ RD2 HB3 HA3 / ALT_ RD
18 31
VCC3 VCC3 CCH[ 0..3]
19 30
/ CS5 HB4 HA4 / ALT_ CS
20 29 IC42
HB5 HA5
21 28 VCC1.8 VCC3 CH0 2 18 CCH0
GND GND D1 Q1
22 27 CH1 3 17 CCH1
HB6 HA6 D2 Q2
23 26 PC17 PC18 CH2 4 16 CCH2
HB7 HA7 D3 Q3 NNCHG[ 0..3]
24 25 CH3 5 15 CCH3
HAB/ BA / HOE D4 Q4
T116
T119
NCHG0 6 14 NNCHG0
T118
T121
T122
CE1u CE1u D5 Q5
R233 0
F0_ SB_ A9
F0_ SB_ A10
F0_ SB_ A11
F0_ SB_ A12
F0_ SB_ D0
F0_ SB_ D1
F0_ SB_ D2
F0_ SB_ D3
F0_ SB_ D4
F0_ SB_ D5
F0_ SB_ D6
F0_ SB_ D7
F0_ SB_ D8
F0_ SB_ D9
F0_ SB_ D10
F0_ SB_ D11
F0_ SB_ D12
F0_ SB_ D13
F0_ SB_ D14
F0_ SB_ D15
NCHG3
NCHG2
NCHG1
NCHG0
CH3
CH2
CH1
CH0
LAT3
LAT2
LAT1
LAT0
SI3_ B
SI2_ B
SI1_ B
SI0_ B
SI3_ A
SI2_ A
SI1_ A
SN74LVCH16245ADGG-EL NCHG1 7 13 NNCHG1

D6 Q6
NCHG2 8 12 NNCHG2
D7 Q7
NCHG3 9 11 NNCHG3
D8 Q8
T120
T117
T123 1 VCC3
E1
19
E2
F0_ SB_ / SOE

PC84
F0_ SB_ / SWE

/ ALT_ RESET
/ ALT_ STATUS
/ ALT_ CONF_ DONE
74LVC541
CE0.1u
CLK60_ 2
R112
NON
IC36
2 18
/ F0_ DAC_ RESET D1 Q1 / FF0_ DAC_ RESET
IC47 IC48 3 17
/ F1_ DAC_ RESET D2 Q2 / FF1_ DAC_ RESET
F0_ SA_ D0 F0_ SA_ D0 7 5 F0_ SA_ A0 F0_ SA_ A0 F0_ SB_ D0 F0_ SB_ D0 7 5 F0_ SB_ A0 F0_ SB_ A0 4 16
T128 D0 A0 T146 T159 D0 A0 T177 / RESET D3 Q3 / HRESET
T129 D1 A1 T147 T160 D1 A1 T178 D4 Q4
T130 D2 A2 T148 T161 D2 A2 T179 R87 R107 D5 Q5
T131 D3 A3 T149 T162 D3 A3 T180 10K 10K D6 Q6
T132 D4 A4 T150 T163 D4 A4 T181 D7 Q7
T133 D5 A5 T151 T164 D5 A5 T182 D8 Q8
F0_ SA_ D6 F0_ SA_ D6 15 43 F0_ SA_ A6 F0_ SA_ A6 F0_ SB_ D6 F0_ SB_ D6 15 43 F0_ SB_ A6 F0_ SB_ A6
T134 D6 A6 T152 T165 D6 A6 T183
F0_ SA_ D7 F0_ SA_ D7 16 42 F0_ SA_ A7 F0_ SA_ A7 F0_ SB_ D7 F0_ SB_ D7 16 42 F0_ SB_ A7 F0_ SB_ A7 1 VCC
T135 D7 A7 T153 T166 D7 A7 T184 E1
F0_ SA_ D8 F0_ SA_ D8 29 27 F0_ SA_ A8 F0_ SA_ A8 F0_ SB_ D8 F0_ SB_ D8 29 27 F0_ SB_ A8 F0_ SB_ A8 19
T136 D8 A8 T154 T167 D8 A8 T185 E2 PC85
T137 D9 A9 T155 T168 D9 A9 T186
F0_ SA_ D10 F0_ SA_ D10 31 25 F0_ SA_ A10 F0_ SA_ A10 F0_ SB_ D10 F0_ SB_ D10 31 25 F0_ SB_ A10 F0_ SB_ A10 TC74VHCT541AFT
T138 D10 A10 T156 T169 D10 A10 T187 CE0.1u
T139 D11 A11 T157 T170 D11 A11 T188
T140 D12 A12 T158 T171 D12 A12 T189
F0_ SA_ D13 F0_ SA_ D13 36 20 F0_ SB_ D13 F0_ SB_ D13 36 20
T141 D13 A13 T172 D13 A13
T142 D14 A14 T173 D14 A14
T143 D15 A15 T174 D15 A15
R225 17 R227 17
F0_ SA_ / SWE WE F0_ SB_ / SWE WE
0 VCC3 0 VCC3
R123 6 22 VCC3 T175 R126 6 22
T145 CE NC CE NC
NON 23 NON 23 VCC3
R226 NC R228 NC
41 28 PC56 41 28
F0_ SA_ / SOE OE NC F0_ SB_ / SOE OE NC
0 VCC3 0 VCC3 PC57
R124 40 CE0.1u T176 R125 40
T144 BHE BHE
NON 39 NON 39 CE0.1u
BLE BLE
CY7C1021BV33-12Z C CY7C1021BV33-12Z C
2
2
FF1_ DAC_ A[ 0..9]
/ ALT_ CS
/ ALT_ WE
IC37
/ ALT_ RD
FA[ 16..25]
F1_ DAC_ A0 2 18 R178 0 FF1_ DAC_ A0
T211 T227 D1 Q1 FF1_ DAC_ LAT[ 0..3]
F1_ DAC_ A1 3 17 R179 0 FF1_ DAC_ A1
D2 Q2
F1_ DAC_ A2 4 16 R180 0 FF1_ DAC_ A2
T226 T228 D3 Q3
/ F1_ INTREQ
ENC_ PHB
ENC_ PHA
VCC1.8 VCC3 F1_ DAC_ A3 5 15 R181 0 FF1_ DAC_ A3
D4 Q4 FF1_ DAC_ B[ 0..9]
T207
T209
F1_ DAC_ A4 6 14 R182 0 FF1_ DAC_ A4
FD[ 0..31] D5 Q5
PC21 PC22 F1_ DAC_ A5 7 13 R183 0 FF1_ DAC_ A5 VCC VCC
D6 Q6
F1_ DAC_ A6 8 12 R184 0 FF1_ DAC_ A6 CN11 VCC
D7 Q7
T212
T213
T206
T208
T210
F1_ DAC_ A7 9 11 R185 0 FF1_ DAC_ A7
FD9
FD8
FD7
FD6
FD5
FD4
FD3
FD2
FD1
FD0
CE1u CE1u D8 Q8 139 140
FA22
FA21
FA20
FA19
FA18
FA17
FA16
FD31
FD30
FD29
FD28
FD27
FD26
FD25
FD24
FD23
FD22
FD21
FD20
FD19
FD18
FD17
FD16
FD15
FD14
FD13
FD12
FD11
FD10
137 138 C24
1 VCC +
E1 135 136 100u/ 25V
VCC1.8 VCC3 19
E2 PC86 133 134
PC27 131 132
PC28 TC74VHCT541AFT
CE0.1u 129 130
VCC3 VCC1.8
127 128
PC24
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
125 126
PC23
CE1u CE1u CE1u 123 124
ENC_ PHB
ENC_ PHB 121 122
CE1u IC38 FF0_ DAC_ A0 ENC_ PHA
FF0_ DAC_ A0 119 120 ENC_ PHA
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
F1_ DAC_ A8 2 18 R186 0 FF1_ DAC_ A8 FF0_ DAC_ A2 FF0_ DAC_ A1
GND
GND
GND
GND
D1 Q1 FF0_ DAC_ A2 117 118 FF0_ DAC_ A1
# TDO
F1_ DAC_ A9 3 17 R187 0 FF1_ DAC_ A9 FF0_ DAC_ A4 FF0_ DAC_ A3
# TRST
^ nCEO
FAST1
FAST2
D2 Q2 FF0_ DAC_ A4 115 116 FF0_ DAC_ A3
VCCIO2
VCCIO1
VCCINT
1 180 F1_ DAC_ A0 F1_ DAC_ LAT0 4 16 R188 0 FF1_ DAC_ LAT0 FF0_ DAC_ A6 FF0_ DAC_ A5
VCCINT I/ O D3 Q3 FF0_ DAC_ A6 113 114 FF0_ DAC_ A5
F1_ SA_ A0 2 179 F1_ DAC_ LAT1 5 15 R189 0 FF1_ DAC_ LAT1 FF0_ DAC_ A8 FF0_ DAC_ A7
I/ O VCCINT D4 Q4 FF0_ DAC_ A8 111 112 FF0_ DAC_ A7
F1_ SA_ A1 3 178 F1_ DAC_ A1 F1_ DAC_ LAT2 6 14 R190 0 FF1_ DAC_ LAT2 / FF0_ DAC_ RESET FF0_ DAC_ A9
I/ O I/ O D5 Q5 / FF0_ DAC_ RESET 109 110 FF0_ DAC_ A9
F1_ SA_ A2 4 177 F1_ DAC_ LAT3 7 13 R191 0 FF1_ DAC_ LAT3 FF0_ DAC_ LAT1 FF0_ DAC_ LAT0
I/ O VCCIO8 D6 Q6 FF0_ DAC_ LAT1 107 108 FF0_ DAC_ LAT0
F1_ SA_ A3 5 176 F1_ DAC_ A2 F1_ DAC_ B0 8 12 R192 0 FF1_ DAC_ B0 FF0_ DAC_ LAT3 FF0_ DAC_ LAT2
I/ O I/ O D7 Q7 FF0_ DAC_ LAT3 105 106 FF0_ DAC_ LAT2
F1_ SA_ A4 6 175 F1_ DAC_ A3 F1_ DAC_ B1 9 11 R193 0 FF1_ DAC_ B1 FF0_ DAC_ B1 FF0_ DAC_ B0
I/ O I/ O D8 Q8 FF0_ DAC_ B1 103 104 FF0_ DAC_ B0
F1_ SA_ A5 7 174 F1_ DAC_ A4 FF0_ DAC_ B3 FF0_ DAC_ B2
I/ O I/ O FF0_ DAC_ B3 101 102 FF0_ DAC_ B2
F1_ SA_ A6 8 173 F1_ DAC_ A5 1 VCC FF0_ DAC_ B5 FF0_ DAC_ B4
I/ O I/ O E1 FF0_ DAC_ B5 99 100 FF0_ DAC_ B4
F1_ SA_ A7 9 172 F1_ DAC_ A6 19 FF0_ DAC_ B7 FF0_ DAC_ B6
I/ O I/ O E2 PC87 FF0_ DAC_ B7 97 98 FF0_ DAC_ B6
F1_ SA_ A8 10 171 F1_ DAC_ A7 FF0_ DAC_ B9 FF0_ DAC_ B8
I/ O I/ O FF0_ DAC_ B9 95 96 FF0_ DAC_ B8
F1_ SA_ A9 11 170 F1_ DAC_ A8 TC74VHCT541AFT SSCK1 SSCK0
I/ O I/ O CE0.1u SSCK1 93 94 SSCK0
12 169 F1_ DAC_ A9 SSCK3 SSCK2
VCCIO3 I/ O SSCK3 91 92 SSCK2
F1_ SA_ A10 13 168 SSI1_ A SSI0_ A
I/ O I/ O SSI1_ A 89 90 SSI0_ A
14 167 SSI3_ A SSI2_ A
I/ O I/ O SSI3_ A 87 88 SSI2_ A
15 166 / F1_ DAC_ RESET SSI1_ B SSI0_ B
I/ O I/ O / F1_ DAC_ RESET SSI1_ B 85 86 SSI0_ B
F1_ SA_ A11 16 165 IC39 SSI3_ B SSI2_ B
I/ O GND SSI3_ B 83 84 SSI2_ B
F1_ SA_ A12 17 164 F1_ DAC_ LAT0 F1_ DAC_ B2 2 18 R194 0 FF1_ DAC_ B2 LLAT1 LLAT0
I/ O I/ O D1 Q1 LLAT1 81 82 LLAT0
F1_ SA_ D0 18 163 F1_ DAC_ LAT1 F1_ DAC_ B3 3 17 R195 0 FF1_ DAC_ B3 LLAT3 LLAT2
I/ O I/ O D2 Q2 LLAT3 79 80 LLAT2
19 162 F1_ DAC_ B4 4 16 R196 0 FF1_ DAC_ B4 CCH1 CCH0
GND GND D3 Q3 CCH1 77 78 CCH0
F1_ SA_ D1 20 161 F1_ DAC_ LAT2 F1_ DAC_ B5 5 15 R197 0 FF1_ DAC_ B5 CCH3 CCH2
I/ O I/ O D4 Q4 CCH3 75 76 CCH2
F1_ SA_ D2 21 160 F1_ DAC_ LAT3 F1_ DAC_ B6 6 14 R198 0 FF1_ DAC_ B6 NNCHG1 NNCHG0
I/ O I/ O D5 Q5 NNCHG1 73 74 NNCHG0
F1_ SA_ D3 22 159 F1_ DAC_ B7 7 13 R199 0 FF1_ DAC_ B7 NNCHG3 NNCHG2
I/ O VCC_ CKLK4 D6 Q6 NNCHG3 71 72 NNCHG2
F1_ SA_ D4 23 158 F1_ DAC_ B8 8 12 R200 0 FF1_ DAC_ B8
I/ O GND_ CKLK4 D7 Q7
F1_ SA_ D5 24 157 F1_ DAC_ B0 F1_ DAC_ B9 9 11 R201 0 FF1_ DAC_ B9 FF1_ DAC_ A1 FF1_ DAC_ A0
I/ O I/ O D8 Q8 FF1_ DAC_ A1 69 70 FF1_ DAC_ A0
F1_ SA_ D6 25 156 F1_ DAC_ B1 FF1_ DAC_ A3 FF1_ DAC_ A2
I/ O IC32 I/ O FF1_ DAC_ A3 67 68 FF1_ DAC_ A2
26 155 T196 1 VCC FF1_ DAC_ A5 FF1_ DAC_ A4
GND CLKLK_ FB2p E1 FF1_ DAC_ A5 65 66 FF1_ DAC_ A4
27 154 T192 19 FF1_ DAC_ A7 FF1_ DAC_ A6
VCCINT CLK4p E2 FF1_ DAC_ A7 63 64 FF1_ DAC_ A6
T215
T216
PC88
T214
28 153 FF1_ DAC_ A9 FF1_ DAC_ A8
GND ^ DATA0 / ALT_ DATA FF1_ DAC_ A9 61 62 FF1_ DAC_ A8
29 152 TC74VHCT541AFT FF1_ DAC_ LAT0 / FF1_ DAC_ RESET

^ MSEL0 ^ DCLK / ALT_ DCLK CE0.1u FF1_ DAC_ LAT0 59 60 / FF1_ DAC_ RESET
30 151 T193 FF1_ DAC_ LAT2 FF1_ DAC_ LAT1
^ MSEL1 CLK2p C19 C20 FF1_ DAC_ LAT2 57 58 FF1_ DAC_ LAT1
31 150 FF1_ DAC_ B0 FF1_ DAC_ LAT3
CLK1p ^ nCE / CE FF1_ DAC_ B0 55 56 FF1_ DAC_ LAT3
32 149 FF1_ DAC_ B2 FF1_ DAC_ B1
CLKLK_ ENA EP20K100EQC240-3 # TDI T194 SSCK[ 4..7] FF1_ DAC_ B2 53 54 FF1_ DAC_ B1
33 148 CE22p CE22p FF1_ DAC_ B4 FF1_ DAC_ B3
/ ALT_ CONFIG ^ nCONFIG VCCIO6 FF1_ DAC_ B4 51 52 FF1_ DAC_ B3
34 147 IC43 FF1_ DAC_ B6 FF1_ DAC_ B5
CLK3p GND_ CKLK2 FF1_ DAC_ B6 49 50 FF1_ DAC_ B5
F1_ SA_ D7 35 146 SCK4 2 18 SSCK4 FF1_ DAC_ B8 FF1_ DAC_ B7
I/ O GND D1 Q1 FF1_ DAC_ B8 47 48 FF1_ DAC_ B7
F1_ SA_ D8 36 145 SCK5 3 17 SSCK5 SSCK4 FF1_ DAC_ B9
I/ O VCCINT D2 Q2 SSCK4 45 46 FF1_ DAC_ B9
F1_ SA_ D9 37 144 SCK6 4 16 SSCK6 SSCK6 SSCK5
I/ O VCC_ CKLK2 D3 Q3 SSI[ 4..7] _ A SSCK6 43 44 SSCK5
F1_ SA_ D10 38 143 F1_ DAC_ B2 SCK7 5 15 SSCK7 SSI4_ A SSCK7
I/ O I/ O D4 Q4 SSI4_ A 41 42 SSCK7
F1_ SA_ D11 39 142 SI4_ A 6 14 SSI4_ A SSI6_ A SSI5_ A
I/ O VCC_ CKOUT2 D5 Q5 SSI6_ A 39 40 SSI5_ A
F1_ SA_ D12 40 141 SI5_ A 7 13 SSI5_ A SSI4_ B SSI7_ A
I/ O GND_ CKOUT2 D6 Q6 SSI4_ B 37 38 SSI7_ A
F1_ SA_ D13 41 140 F1_ DAC_ B3 SI6_ A 8 12 SSI6_ A SSI6_ B SSI5_ B
I/ O I/ O D7 Q7 SSI6_ B 35 36 SSI5_ B
42 139 SI7_ A 9 11 SSI7_ A LLAT4 SSI7_ B
GND CLKLK_ OUT2p T195 D8 Q8 LLAT4 33 34 SSI7_ B
F1_ SA_ D14 43 138 T190 LLAT6 LLAT5
I/ O I/ O,LOCK2 LLAT6 31 32 LLAT5
F1_ SA_ D15 44 137 1 VCC3 CCH4 LLAT7
I/ O GND E1 CCH4 29 30 LLAT7
45 136 F1_ DAC_ B4 19 CCH6 CCH5
VCCIO5 I/ O E2 PC89 CCH6 27 28 CCH5
46 135 NNCHG4 CCH7
F1_ SA_ / SWE I/ O I/ O,LOCK4 NNCHG4 25 26 CCH7
47 134 T191 F1_ DAC_ B5 74LVC541 NNCHG6 NNCHG5
F1_ SA_ / SOE I/ O I/ O CE0.1u NNCHG6 23 24 NNCHG5
F1_ SB_ A0 48 133 F1_ DAC_ B6 / P_ SIDE_ SENS NNCHG7
I/ O I/ O / P_ SIDE_ SENS 21 22 NNCHG7
F1_ SB_ A1 49 132 HEAD_ U/ D_ 2 HEAD_ U/ D_ 1
I/ O GND HEAD_ U/ D_ 2 19 20 HEAD_ U/ D_ 1
F1_ SB_ A2 50 131 F1_ DAC_ B7 PSFAN_ ON HD_ POWER
I/ O I/ O SSI[ 4..7] _ B PSFAN_ ON 17 18 HD_ POWER
51 130 F1_ DAC_ B8
2-10
I/ O I/ O 15 16
52 129 F1_ DAC_ B9 IC44 HEAD_ TH
I/ O I/ O HEAD_ TH 13 14
F1_ SB_ A3 53 128 SI4_ B 2 18 SSI4_ B
I/ O I/ O D1 Q1 11 12
F1_ SB_ A4 54 127 SI5_ B 3 17 SSI5_ B P_ SIDE
I/ O I/ O D2 Q2 P_ SIDE 9 10
F1_ SB_ A5 55 126 SCK4 SI6_ B 4 16 SSI6_ B
I/ O I/ O D3 Q3 LLAT[ 4..7] 7 8
56 125 SCK5 SI7_ B 5 15 SSI7_ B 42V_ SENSE
GND I/ O D4 Q4 42V_ SENSE 5 6 T39 T40 T41
F1_ SB_ A6 57 124 SCK6 LAT4 6 14 LLAT4
I/ O I/ O D5 Q5 3 4
F1_ SB_ A7 58 123 SCK7 LAT5 7 13 LLAT5
I/ O I/ O D6 Q6 1 2
F1_ SB_ A8 59 122 LAT6 8 12 LLAT6
I/ O VCCINT D7 Q7 TX24-140R-LT-H1
60 121 SI4_ A LAT7 9 11 LLAT7
VCCINT I/ O D8 Q8
1 VCC3
E1
19
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO4
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
# TMS
# TCK
FAST3
GND
VCCINT
FAST4
^ nSTATUS
^ CONF_ DONE
I/ O
I/ O
I/ O
VCCIO7
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO7
E2 PC90
74LVC541
CE0.1u
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
CCH[ 4..7]
IC45
VCC1.8 VCC3 CH4 2 18 CCH4
D1 Q1
0
CH5 3 17 CCH5
D2 Q2
PC25 PC26 CH6 4 16 CCH6
D3 Q3 NNCHG[ 4..7]
NCHG7
NCHG6
NCHG5
NCHG4
CH7
CH6
CH5
CH4
LAT7
LAT6
LAT5
LAT4
SI7_ B
SI6_ B
SI5_ B
SI4_ B
SI7_ A
SI6_ A
SI5_ A
CH7 5 15 CCH7
D4 Q4
T30
T32
NCHG4 6 14 NNCHG4
T27
T29
T33
D5 Q5
R234
CE1u CE1u
F1_ SB_ A9
F1_ SB_ A10
F1_ SB_ A11
F1_ SB_ A12
F1_ SB_ D0
F1_ SB_ D1
F1_ SB_ D2
F1_ SB_ D3
F1_ SB_ D4
F1_ SB_ D5
F1_ SB_ D6
F1_ SB_ D7
F1_ SB_ D8
F1_ SB_ D9
F1_ SB_ D10
F1_ SB_ D11
F1_ SB_ D12
F1_ SB_ D13
F1_ SB_ D14
F1_ SB_ D15
NCHG5 7 13 NNCHG5
D6 Q6
NCHG6 8 12 NNCHG6
D7 Q7
NCHG7 9 11 NNCHG7
D8 Q8
T28
T34
T31
1 VCC3
E1
F1_ SB_ / SOE

F1_ SB_ / SWE
/ ALT_ RESET
19
/ ALT_ STATUS
/ ALT_ CONF_ DONE
E2 PC91
74LVC541
CE0.1u
CLK60_ 2
R113
IC49 NON IC50

T42 D0 A0 T60 T73 D0 A0 T91
T43 D1 A1 T61 T74 D1 A1 T92
T44 D2 A2 T62 T75 D2 A2 T93
T45 D3 A3 T63 T76 D3 A3 T94
T46 D4 A4 T64 T77 D4 A4 T95
T47 D5 A5 T65 T78 D5 A5 T96
T48 D6 A6 T66 T79 D6 A6 T97
T49 D7 A7 T67 T80 D7 A7 T98
T50 D8 A8 T68 T81 D8 A8 T99
T51 D9 A9 T69 T82 D9 A9 T100
T52 D10 A10 T70 T83 D10 A10 T101
T53 D11 A11 T71 T84 D11 A11 T102
T54 D12 A12 T72 T85 D12 A12 T103
T55 D13 A13 T86 D13 A13
T56 D14 A14 T87 D14 A14
T57 D15 A15 T88 D15 A15
R229 17 R231 17
F1_ SA_ / SWE WE F1_ SB_ / SWE WE
0 VCC3 0 VCC3
R127 6 22 VCC3 R129 6 22 VCC3
T58 CE NC T90 CE NC
NON 23 NON 23
R230 NC R232 NC
41 28 PC58 41 28 PC59
F1_ SA_ / SOE OE NC F1_ SB_ / SOE OE NC
0 VCC3 0 VCC3
R128 40 CE0.1u R130 40 CE0.1u
T59 BHE T89 BHE
NON 39 NON 39
BLE BLE
CY7C1021BV33-12Z C CY7C1021BV33-12Z C
VCC
CN1
VCC3 VCC3
1
TP33
2
R219 R220 VCC3 VCC3 IC3 R202 0 TP34
3
F0IN
/ MTRERR
2 18 TP35
EXTIN
F0OUT
/ P_ SIDE_ SENS
/ SW2 D1 Q1 4
HEAD_ U/ D_ 1
HEAD_ U/ D_ 2
PINCHPOS
PSFAN_ ON
/ SERIAL_ START
HD_ POWER
CROP_ ON
/ SRVBRD_ RESET
3 17 R203 0 TP36
/ LESSTHANF
/ LESSTHANS
RTC_ DATA
NON NON LCD_ RS D2 Q2 5
4 16 R204 0 TP37
LCD_ RW D3 Q3 6
5 15 R205 0 TP38
LCD_ E D4 Q4 7
R221 R222 R237 R238 6 14 R206 0 TP39
/ LCD_ CS D5 Q5 8
VCC3 7 13 R207 0 TP40
10K 10K / LED D6 Q6 9
8 12 R208 0 TP41
10K 10K / SW0 D7 Q7 10
9 11 R209 0 TP42
/ SW1 D8 Q8 11
R210 0 TP43
12 TO PANEL BOARD
VCC 1 R211 0 TP44
E1 13
19 R212 0 TP45
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
PC92 E2 14
R213 0 TP46
15
TC74VHCT541AFT R214 0 TP47
CE0.1u 16
I5
17
1 75 R215 0 TP48
GND
GND
GND
GND
GND
GND
GND GND 18
VCC3
VCC3
2 74
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
TO_ MACH2 TDI TDO TDO 19
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/ O63 D0
I/ O62 D2
I/ O61 D4
I/ O60 D6
I/ O59 D8
3 73 R216 0 TP49
I/ O58 D10
I/ O57 D12
I/ O56 D14
I/ O8 A1 TRST 20
4 72 RA29
/ CS6 I/ O9 A3 I/ O55 D1 / SENSOR 21
FA22 5 71 VCC3 EXBV8V103J R217 0 TP50
FA22 I/ O10 A5 I/ O54 D3 RTC_ WR DB[ 0..7] 22
FA23 6 70 RA30 IC4 TP51
FA23 I/ O11 A7 I/ O53 D5 RTC_ WDATA 23
FA24 7 69 DB7 18 2 R218 0 TP52
1
2
3
4
1
2
3
4
FA24 I/ O12 A9 I/ O52 D7 RTC_ CLK B0 A0 24
FA25 8 68 EXBV8V103J DB6 17 3
FA25 I/ O13 A11 I/ O51 D9 RTC_ CE B1 A1
9 IC1 67 DB5 16 4 52808-2490
/ WE0 I/ O14 A13 I/ O50 D11 AD_ IN B2 A2
10 66 DB4 15 5
/ RD2 I/ O15 A15 I/ O49 D13 / AD_ CS B3 A3
11 65 DB3 14 6
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
CLK60_ 1 I1/ CLK0 I/ O48 D15 AD_ CK B4 A4
12 64 DB2 13 7
VCC3 I4/ CLK3 AD_ OUT B5 A5
13 M4A3-128/ 64 TQFP100 63 DB1 12 8
DB[ 0..7] GND GND B6 A6
8
7
6
5
8
7
6
5
14 62 DB0 11 9 VCC3
/ RESET I1/ CLK1 VCC3 B7 A7
DB7 15 61
I/ O16 B15 I3/ CLK2 / ALT_ STATUS PC94
DB6 16 60 19
I/ O17 B13 I/ O47 C15 / ALT_ RESET E
DB5 17 59 1
I/ O18 B11 I/ O46 C13 / ALT_ DCLK DIR CE0.1u
DB4 18 58
I/ O19 B9 I/ O45 C11 / ALT_ DATA
DB3 19 57 74LVC245
I/ O20 B7 I/ O44 C9 / ALT_ CONF_ DONE
DB2 20 56
I/ O21 B5 MACH2 I/ O43 C7 / ALT_ CONFIG / PANEL
DB1 21 55
I/ O22 B3 I/ O42 C5 / PANEL / WR2
DB0 22 54 VCC
I/ O23 B1 I/ O41 C3 / SW2 / HRESET
23 53
TMS TMS I/ O40 C1 / SW1 R3 10K CN3
24 52
TCK TCK ENABLE
25 51 VCC3
GND GND R1 10k 1
TP57
GND
GND
I/ O24 B14
IO/ 25 B12
I/ O26 B10
I/ O27 B8
I/ O28 B6
I/ O29 B4
I/ O30 B2
I/ O31 B0
I2
VCC3
GND
GND
VCC3
I/ O32 C0
I/ O33 C2
I/ O34 C4
I/ O35 C6
I/ O36 C8
I/ O37 C10
I/ O38 C12
I/ O39 C14
GND
GND
PC93 2
3
CE0.1u R4 10K 4 TO SENSOR

TP58
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
5
T220 6
T219
R2 10K 53014-0610
DB[ 0..7]
IC5 VCC
R224 10K
DB0 18 2 PRINT_ CARRIAGE_ ORG R30 33
Q1 D1
DB1 17 3 PINCH_ ROLL_ U/ D R31 33 CN14
Q2 D2
DB2 16 4 FRONT_ COVER R32 33 TP59
Q3 D3 1
DB3 15 5 MAINTENANCE_ COVER R R33 33 TP60
Q4 D4 2
VCC3 RA31 DB4 14 6 REAR_ PAPER R34 33 R5 10K TP61
Q5 D5 3 TO COVER SW
8 1 VCC3 DB5 13 7 FRONT_ PAPER R35 33 TP62
8 1 Q6 D6 33 4
/ LED
/ SW0
7 2 DB6 12 8 CUTTING_ CARRIAGE_ ORG R36
7 2 Q7 D7
LCD_ E
6 3 DB7 11 9 MAINTENANCE_ COVER L R223 33 53398-0490
LCD_ RS
PC60 PC61
/ LCD_ CS
LCD_ RW
6 3 Q8 D8 CN2
5 4 R6
5 4
/ INT1284
/ INTDDA
CE0.1u CE0.1u 1 TP63
/ F0_ INTREQ
/ F1_ INTREQ
E1 / SENSOR 10K 1
/ INT1284_ NET
EXBV8V103J 19 TP64
E2 2
/ INT_ NET_ HALF

TP65
/ INT_ CENT_ HALF

3
74LVC541 TP66
4 TO PAPER SENSOR
TP67
5
TP68
IRL0
IRL1
IRL2
IRL3
R7 10K 6
/
/
/
/
2-11
53398-0690
R8 10K
CN4
VCC3 TP88
1
IC59 TP89
2 TO CUT CARI ORG
12 TP90
CS1 3
3 13 VCC3
RTC_ WDATA DIN DOUT RTC_ DATA
4 53398-0390
RTC_ CLK CLK
VCC3 11 14
RTC_ CE CS0 TP
D3 2
4
3
2
1
4
3
2
1
RTC_ WR WE
RA13 RA14
CR2032-RTC BACKUP 1SS355
4
3
2
1
4
3
2
1
HOLDER BATTERY BCR20V4
D2 5 VCC
5
6
7
8
5
6
7
8
R11 10K L1
1 2 8 6
VCC L2
7 EXBV8V103J EXBV8V103J VCC
PC62 L3 R109
5
6
7
8
5
6
7
8
BT1 1SS355 9 CN7
L4
BCR20V4 1 10 CN5
CE0.1u GND L5 TP69 1 IC20E IC20F 10k
R103 TP91
2 1
RTC-4553 TP70 10 11 12 13 TP92
F0IN 3 EXTIN 2
TP71 TP93
F0OUT 4 33 3
74LVC14 74LVC14 TP94
5 4 TO MONITOR SERIAL
TP72 TP95
CROPMARK 6 5
7
TP73 53398-0590
PINCHPOS 8
TP74
CROP_ ON 9
TP75
/ SERIAL_ START 10
TP76
/ SRVBRD_ RESET 11
TP77 VCC
/ MTRERR 12
TP78 VCC3 VCC
/ LESSTHANF 13
VCC TP79
/ LESSTHANS 14 R239
TO SERVO BOARD CN6
15
R69 TP80
/ INTDDA 16 10k 1
TP81
DDA_ MtoS 17 2
TP82
NON DDA_ StoM 18 RXD2 3
19 TXD2 4 TO SCANNER
R37 TP83
33 / Cmd_ HS_ MtoS 20 5
HEAD_ TH VCC TP84
HEAD_ TH / Cmd_ HS_ StoM 21 6
Cmd_ MtoS TP85
TP96
TP97
TP98
TP99
C4 Cmd_ MtoS 22
Cmd_ StoM TP86 NON
Cmd_ StoM 23
PC63 24
CE1u TP87
DDA_ CLK 25
IC64
3 14 CE0.1u 52808-2590
R38 33 AIN0 VDD R72
P_ SIDE 4
P_ SIDE AIN1
5 10
C2 AIN2 DO AD_ OUT
6 11 2.2K
AIN3 SARS
CE1u 2
/ AD_ CS CS
9
VREF
33 12 8
AD_ CK CK AGND
CROPMARK R70 13
CROPMARK AD_ IN DI
C3 7
VSS
CE1u TLC0834ID
42V_ SENSE R39 33

42V_ SENSE
C5
CE1u
2
2-3 HEAD / SERVO BOARD
Arrangement Diagram_ Component Side

It indicates the version of the Main Board.
2-12
Arrangement Diagram_ Soldering Side
2-13
2
VHV0
VHV0 C193
CE0.1u
FF0_ DAC_ B[ 0..9]
IC58
FF0_ DAC_ B0 4 22 VCC
FF0_ DAC_ B1 3 D0 VCC45
CN35
D1 TR49
FF0_ DAC_ B2 2
D2 + C178 VHV0 1
FF0_ DAC_ B3 1 20 2SC2873 C182 22u/ 50V VHV0
D3 NPNB 2
FF0_ DAC_ B4 30 18 CE0.1u GND
D4 FB 3
FF0_ DAC_ B5 29 16 GND
D5 PNPB R486 R338 4
FF0_ DAC_ B6 28 TR50 COM0_ A
D6 2SC4131 5
FF0_ DAC_ B7 27 D7 VCC5 24
1 510
GND
6
FF0_ DAC_ B8 26 R478 COM0_ A
D8 7
D9 9 COM0_ A 8
5 DP 11 VCC GND 9
FF0_ DAC_ LAT0 LAT DP 10
/ FF0_ DAC_ RESET 6 RST DP 12 COM0_ B COM0_ B
11
DP 13 GND
12
23 15 COM0_ B
TEST DP 17 R462 R322 GND 13
TP1 DP 14
VCC VCC 19 43 4.7 / 0.25W COM0_ B
DP 15
CN33 8 21 PC58 GND
DAOUT DP R470 R330 16 HEAD0
7 CE0.1u TR34 VCC
139 140 GND5 10 17
10 510 2SA1746 HEAD_ TH
137 138 GND45 14 C170 HEAD_ TH GND 18
135 136 VOUTGND 19
CE0.022u P_ SIDE
133 134 P_ SIDE 20
TR33 GND
131 132 E09A19RA 21
2SA1213 LAT0
129 130 LAT0 GND 22
127 128 CH0 23
125 126 CH0 24
GND
123 124 25
ENC_ PHB NCHG0
ENC_ PHB 121 122 NCHG0 26
FF0_ DAC_ A0 R256 150 ENC_ PHA GND
FF0_ DAC_ A0 119 120 ENC_ PHA FF0_ DAC_ A[ 0..9] 27
FF0_ DAC_ A2 FF0_ DAC_ A2 R264 150 117 118 R260 150 FF0_ DAC_ A1 FF0_ DAC_ A1
GND
28
FF0_ DAC_ A4 R270 150 R268 150 FF0_ DAC_ A3 SCK0_ YA
FF0_ DAC_ A4 115 116 FF0_ DAC_ A3 SCK0_ YA 29
FF0_ DAC_ A6 R262 150 R266 150 FF0_ DAC_ A5 IC50 SCK0_ Z A
FF0_ DAC_ A6 113 114 FF0_ DAC_ A5 SCK0_ Z A 30
FF0_ DAC_ A8 R254 150 R258 150 FF0_ DAC_ A7 FF0_ DAC_ A0 4 22 SI0_ YA
FF0_ DAC_ A8 111 112 FF0_ DAC_ A7 D0 VCC45 SI0_ YA 31
/ FF0_ DAC_ RESET R251 150 FF0_ DAC_ A9 FF0_ DAC_ A1 3 SI0_ Z A
/ FF0_ DAC_ RESET 109 110 FF0_ DAC_ A9 D1 SI0_ Z A 32
Head Board _ 1/6 Circuit Diagram
FF0_ DAC_ LAT1 R272 150 R253 150 FF0_ DAC_ LAT0 FF0_ DAC_ A2 2 TR17 SCK0_ YB
FF0_ DAC_ LAT1 107 108 FF0_ DAC_ LAT0 D2 SCK0_ YB 33
FF0_ DAC_ LAT3 R276 NON R275 150 FF0_ DAC_ LAT2 FF0_ DAC_ A3 1 20 2SC2873 C162 SCK0_ Z B
FF0_ DAC_ LAT3 105 106 FF0_ DAC_ LAT2 D3 NPNB SCK0_ Z B 34
FF0_ DAC_ B1 R285 150 R282 150 FF0_ DAC_ B0 FF0_ DAC_ A4 30 18 CE0.1u SI0_ YB
FF0_ DAC_ B1 103 104 FF0_ DAC_ B0 D4 FB SI0_ YB 35
FF0_ DAC_ B3 R291 150 R288 150 FF0_ DAC_ B2 FF0_ DAC_ A5 29 16 SI0_ Z B
FF0_ DAC_ B3 101 102 FF0_ DAC_ B2 D5 PNPB R454 R313 TR18 SI0_ Z B 36
FF0_ DAC_ B5 FF0_ DAC_ B5 R289 150 99 100 R292 150 FF0_ DAC_ B4 FF0_ DAC_ B4 FF0_ DAC_ A6 28 D6
FF0_ DAC_ B7 R284 150 R286 150 FF0_ DAC_ B6 FF0_ DAC_ A7 27 24 2SC4131 36FMN-BTK
FF0_ DAC_ B7 97 98 FF0_ DAC_ B6 D7 VCC5 1 510 R446
FF0_ DAC_ B9 FF0_ DAC_ B9 R279 150 95 96 R281 150 FF0_ DAC_ B8 FF0_ DAC_ B8 FF0_ DAC_ A8 26 D8
SSCK1 R417 0 R353 0 SSCK0 FF0_ DAC_ A9 25 43
SSCK1 SSCK3 93 94 SSCK2 SSCK0 D9 9
SSCK3 R376 NON 91 92 R357 0 SSCK2 DP
SSI1_ A R415 0 R379 0 SSI0_ A 5 11 VCC
SSI1_ A 89 90 SSI0_ A LAT DP
SSI3_ A R381 NON R356 0 SSI2_ A 6 12 COM0_ A
SSI3_ A 87 88 SSI2_ A RST DP
SSI1_ B R416 0 R385 0 SSI0_ B 13
SSI1_ B SSI3_ B 85 86 SSI2_ B SSI0_ B 23 DP 15
SSI3_ B R386 NON 83 84 R380 0 SSI2_ B TEST DP
LLAT1 R349 0 R354 0 LLAT0 TP2 17 R430 R296
LLAT1 81 82 LLAT0 DP
LLAT3 R366 NON R358 0 LLAT2 19 43 4.7 / 0.25W
LLAT3 79 80 LLAT2 DP PC50
CCH1 R351 0 R355 0 CCH0 8 21
CCH1 CCH3 77 78 CCH2 CCH0 DAOUT DP 7 R438 R304
R367 NON R359 0 CE0.1u TR2
CCH3 NNCHG1 75 76 NNCHG0 CCH2 GND5 10
R373 0 R372 0 10 510 2SA1746
NNCHG1 NNCHG3 73 74 NNCHG2 NNCHG0 GND45 14 C150
NNCHG3 R368 NON 71 72 R360 0 NNCHG2 VOUTGND
CE0.022u
FF1_ DAC_ A1 R261 150 R257 150 FF1_ DAC_ A0 TR1
FF1_ DAC_ A1 69 70 FF1_ DAC_ A0 E09A19RA
FF1_ DAC_ A3 R269 150 R265 150 FF1_ DAC_ A2 2SA1213
2-14
FF1_ DAC_ A3 67 68 FF1_ DAC_ A2
FF1_ DAC_ A9 FF1_ DAC_ A9 R250 150 61 62 R255 150 FF1_ DAC_ A8
FF1_ DAC_ LAT0 R252 150 / FF1_ DAC_ RESET FF1_ DAC_ A8
FF1_ DAC_ LAT0 FF1_ DAC_ LAT2 59 60 / FF1_ DAC_ RESET
FF1_ DAC_ LAT2 R274 150 57 58 R273 150 FF1_ DAC_ LAT1 FF1_ DAC_ LAT1
FF1_ DAC_ B0 FF1_ DAC_ B0 R425 150 55 56 R277 NON FF1_ DAC_ LAT3 FF1_ DAC_ LAT3
FF1_ DAC_ B2 FF1_ DAC_ B2 R294 150
53 54
R424 150 FF1_ DAC_ B1
FF1_ DAC_ B1
FF1_ DAC_ B4 FF1_ DAC_ B4 R293 150 51 52 R295 150 FF1_ DAC_ B3 FF1_ DAC_ B3
FF1_ DAC_ B6 R287 150 R290 150 FF1_ DAC_ B5 IC67
FF1_ DAC_ B6 49 50 FF1_ DAC_ B5 R391 100 R495 0
FF1_ DAC_ B8 FF1_ DAC_ B8 R280 150 47 48 R283 150 FF1_ DAC_ B7 FF1_ DAC_ B7 LLAT0
LLAT0 2 D1 Q1 18 LAT0
SSCK4 R420 0 R278 150 FF1_ DAC_ B9 CCH0 3 17
SSCK4 45 46 FF1_ DAC_ B9 CCH0 D2 Q2 R392 100 R496 0
SSCK6 R423 0 R378 0 SSCK5 NNCHG0 4 16
SSCK6 SSI4_ A 43 44 SSCK5 NNCHG0 5 D3 Q3 15 CH0
SSI4_ A R419 0 41 42 R390 NON SSCK7 SSCK7 D4 Q4 100
SSI6_ A R422 0 R382 0 SSI5_ A LLAT1 6 14 R393 R497 0
SSI6_ A SSI4_ B 39 40 SSI5_ A LLAT1 CCH1 7 D5 Q5 13 NCHG0
SSI4_ B R418 0 37 38 R389 NON SSI7_ A SSI7_ A CCH1 D6 Q6
SSI6_ B R421 0 R387 0 SSI5_ B NNCHG1 8 12 R394 100 R498 0
SSI6_ B 35 36 SSI5_ B NNCHG1 D7 Q7 LAT1
LLAT4 R352 0 R388 NON SSI7_ B 9 11
LLAT4 LLAT6 33 34 LLAT5 SSI7_ B D8 Q8 R395 100 R499 0
R363 0 R362 0
LLAT6 CCH4 31 32 LLAT5 1 CH1
CCH4 R361 0 29 30 R369 NON LLAT7 LLAT7 E1 R396 100 R500 0
CCH6 R364 0 R374 0 CCH5 19
CCH6 27 28 CCH5 E2 NCHG1
NNCHG4 R377 0 R370 NON CCH7
NNCHG4 NNCHG6 25 26 NNCHG5 CCH7
R365 0 R375 0 TC74VHCT541AFT C239 C240 C241 C242 C243 C244
NNCHG6 / P_ SIDE_ SENS 23 24 NNCHG5
R371 NON NNCHG7
/ P_ SIDE_ SENS HEAD_ U/ D_ L 21 22 HEAD_ U/ D_ H NNCHG7 VCC CE100p
HEAD_ U/ D_ L 19 20 HEAD_ U/ D_ H
PSFAN_ ON HD_ POWER CE100p CE100p CE100p
PSFAN_ ON 17 18 HD_ POWER
PC66 CE100p CE100p
HEAD_ TH 15 16
HEAD_ TH 13 14 CE0.1u
11 12
P_ SIDE
P_ SIDE 9 10
42V_ SENSE 7 8
5 6
VCC3
3 4
1 2 IC72 TP22 TP27
TX25-140P-LT-H1 SSI0_ B R556 10
SSI0_ B 1 1A 1Y 2 SI0_ YB
3
1Z C218
TP20 TP25
SSI0_ A R555 10 CE220p
SSI0_ A 7 2A 2Y 6 SI0_ Z B
+ 42V 2Z 5 TP23 TP28
R524 10
SSCK0 9 10 SI0_ YA
R317 SSCK0 3A 3Y 11 C200
3Z TP21 TP26
22K R523 10 CE220p
SI0_ Z A
15 4A 4Y 14 TP24 R558 10 TP29
13
4 4Z SCK0_ YB
R312 G C219
12 G TP30 TP33
1K R557 10 CE220p
HD151031FPEL SCK0_ Z B
TP32 R526 10 TP35
VCC3
SCK0_ YA
PC72 TP31 TP34 C201
R525 10 CE220p
CE0.1u SCK0_ Z A
D90
1SS355
VCC3
VCC IC79 VHV0

1 3
IN OUT VHV0
FF0_ DAC_ B[ 0..9] C192
2 GND
IC59 CE0.1u
uPC2933T C265 + C197 FF0_ DAC_ B0 4 22
D0 VCC45
CE0.1u FF0_ DAC_ B1 3 VCC
100u/ 10V D1 TR36
FF0_ DAC_ B2 2 D2 + C158 CN36
FF0_ DAC_ B3 1 20 2SC2873 C174 NON VHV0
D3 NPNB 1
FF0_ DAC_ B4 30 18 CE0.1u VHV0
D4 FB 2
D5 PNPB R459 R326 3
D6 2SC4131 4
FF0_ DAC_ B7 27
D7 VCC5
24
1 510
GND
5
FF0_ DAC_ B8 26 R463 COM1_ A
D8 6
D9 9 7
COM1_ A
5 DP 11 VCC GND 8
6 12 COM1_ B COM1_ B
/ FF0_ DAC_ RESET RST DP 10
13 GND
23 DP 15 11
COM1_ B
TEST DP 17 12
TP3 R479 R342 GND
DP 43 4.7 / 0.25W 13
19 COM1_ B
DP PC59 14
8 21 GND
R494 DAOUT DP R474 R334 15
7 CE0.1u TR51 VCC
GND5 10 16
390/ 1W 10 510 2SA1746 / P_ SIDE_ SENS
GND45 14 C187 / P_ SIDE_ SENS GND 17 HEAD1
VOUTGND 18
CE0.022u HEAD_ U/ D_ H
HEAD_ U/ D_ H 19
+ 27V TR52 GND
D2FL20U E09A19RA 20
D92 2SA1213 HEAD_ U/ D_ L
HEAD_ U/ D_ L 21
GND
LAT1 22
LAT1 23
GND 24
CH1
R384 CH1 25
GND
TR68 FF0_ DAC_ A[ 0..9] 26
3.3K NCHG1
NCHG1
27
2SJ529S C264 + C196 GND 28
CE0.1u IC51 SCK1_ Z A
22u/ 50V SCK1_ Z A 29
FF0_ DAC_ A0 4 22 SCK1_ YA
R383 D0 VCC45 SCK1_ YA SI1_ Z A 30
FF0_ DAC_ A1 3
5.6K D1 TR4 SI1_ Z A SI1_ YA 31
FF0_ DAC_ A2 2
D2 SI1_ YA 32
FF0_ DAC_ A3 1 20 2SC2873 C154 SCK1_ Z B
3
D3 NPNB SCK1_ Z B 33
FF0_ DAC_ A4 30 18 CE0.1u SCK1_ YB
29 D4 FB 16 SCK1_ YB SI1_ Z B 34
FF0_ DAC_ A5
2 TR67 D5 PNPB R426 R300 TR3 SI1_ Z B 35
FF0_ DAC_ A6 28 SI1_ YB
PSFAN_ ON D6 SI1_ YB 36
FF0_ DAC_ A7 27 24 2SC4131
DTC114EK D7 VCC5 1 510 R431
FF0_ DAC_ A8 26 36FMN-BTK
D8
FF0_ DAC_ A9 25 43
D9
1
9
5 DP 11 VCC
LAT DP
6 RST DP 12 COM1_ A
DP 13
23 15
TEST DP R447 R318
TP4 DP 17
19 43 4.7 / 0.25W
DP PC51
8 DAOUT DP 21
7 CE0.1u R442 R308 TR19
GND5 10
10 510 2SA1746
GND45 14 C166
VOUTGND
+ 42V + 27V VCC CE0.022u
TR20
E09A19RA 2SA1213
C217 +
220u/ 10V
CN34
C232 C233 C216 1

2
CE0.1u CE0.1u CE0.1u
2-15
3
4
5
6
7
8
9
10
B10PS-VH
CN31 CN30
1 1
VCC3
2 2
3 IC73
4 5267-02A To Cooling FAN TP43
TH1 TP38 R559 10
SSI1_ B SSI1_ B 1 1A 1Y 2 SI1_ YB
53398-0490 CN32 3
103HT 1Z
TP36 TP41 C220
1 R560 10
SSI1_ A 7 6 CE220p
2 SSI1_ A 2A 2Y SI1_ Z B
2Z 5 TP39 R527 10 TP44
NON
SSCK1 9 10 SI1_ YA
SSCK1 3A 3Y 11 C202
3Z TP37 TP42
R528 10 CE220p
SI1_ Z A
15 4A 4Y 14 TP40 TP45
13 R561 10
4 4Z SCK1_ YB
G C221
12 G TP46 TP49
R562 10 CE220p
TP48 R529 10 TP51
VCC3 SCK1_ YA
TP47 TP50 C203
+ 42V R530 10
VHV0 PC73 CE220p
SCK1_ Z A
F4
CE0.1u
C186 C191 R346 FUSE MMCT 3.15A ET VHV1

+
1K / 0.5W TR65 F3
470u/ 63V CE1.0u 2SJ535
FUSE MMCT 3.15A ET VHV2
R347 F2
2.2K / 0.5W
3
FUSE MMCT 3.15A ET VHV3
F1
2 TR66
HD_ POWER
DTC114EK NON
1
2
2
VHV1
VHV1 C194
FF0_ DAC_ B[ 0..9] CE0.1u
IC60
FF0_ DAC_ B0 4
D0 VCC45
22
FF0_ DAC_ B1 3 CN37
D1 TR53
FF0_ DAC_ B2 2
D2 + C179 VHV1 1
D3 NPNB 2
D4 FB 3
D5 PNPB R487 R339 4
D6 2SC4131 5
FF0_ DAC_ B7 27
D7 VCC5
24
1 510
GND
6
FF0_ DAC_ B8 26 R480 COM2_ A
D8 7
D9 9 COM2_ A 8
5 DP 11 VCC GND 9
6 12 COM2_ B COM2_ B
/ FF0_ DAC_ RESET RST DP 11
DP 13 GND
12
23 15 COM2_ B
TP5 DP 14
19 43 4.7 / 0.25W COM2_ B
DP PC60 15
8 DAOUT DP 21 GND
16
7 CE0.1u R471 R331 TR38 GND HEAD2
GND5 10 17
10 510 2SA1746 ENC_ PH_ A
GND45 C171 18
VOUTGND 14 GND
19
CE0.022u ENC_ PH_ B
20
TR37 GND
E09A19RA LAT2 21
2SA1213
LAT2 GND 22
CH2 23
CH2 24
GND
25
NCHG2
NCHG2 GND 26
FF0_ DAC_ A[ 0..9] GND 27
28
SCK2_ YA
SCK2_ YA 29
IC52 SCK2_ Z A
SCK2_ Z A SI2_ YA 30
FF0_ DAC_ A0 4 22
D0 VCC45 SI2_ YA SI2_ Z A 31
FF0_ DAC_ A1 3
D1 TR21 SI2_ Z A SCK2_ YB 32
FF0_ DAC_ A2 2 D2 SCK2_ YB 33
FF0_ DAC_ A3 1 20 2SC2873 C163 SCK2_ Z B
FF0_ DAC_ A4 30 18 CE0.1u SI2_ YB
29 D4 FB 16 SI2_ YB SI2_ Z B 35
FF0_ DAC_ A5
D5 PNPB R455 R314 TR22 SI2_ Z B 36
FF0_ DAC_ A6 28 D6
FF0_ DAC_ A7 27 24 2SC4131 36FMN-BTK
D7 VCC5 1 510
FF0_ DAC_ A8 26 R448
25 D8
FF0_ DAC_ A9 43
D9 9
DP
5 LAT DP 11 VCC
6 RST DP 12 COM2_ A
DP 13 VCC
23 15
TEST DP R432 R297
TP6 17
DP
19 43 4.7 / 0.25W
DP PC52
8 21
DAOUT DP 7 R439 R305
CE0.1u TR6 R492
GND5 10
10 510 2SA1746 1k
GND45 14 C151
VOUTGND
CE0.022u
TR5
E09A19RA IC66A
2SA1213
R348 2 1 R490
ENC_ PHA
0 33
2-16
74LVC14
C234
CE1000p IC66C
6 5
IC68
R397 100 R501 0 74LVC14
LLAT2 LLAT2 2
D1 Q1
18
LAT2
CCH2 CCH2 3
D2 Q2
17
IC66D
R398 100 R502 0
NNCHG2 NNCHG2 4
D3 Q3
16
CH2
5 15 8 9
D4 Q4 R399 100 R503 0
LLAT4 6 14
LLAT4 D5 Q5 NCHG2
CCH4 CCH4 7
D6 Q6
13
74LVC14
R400 100 R504 0
NNCHG4 NNCHG4 8
D7 Q7
12
LAT4 VCC
9 11 VCC3
D8 Q8 R401 100 R505 0 IC66E
1 CH4 10 11
E1 R402 100 R506 0
19 PC67
E2 NCHG4
CE0.1u R493
74LVC14
TC74VHCT541AFT C245 C246 C247 C248 C249 C250 1k
VCC CE100p IC66F

CE100p CE100p CE100p 12 13
IC66B
PC68 CE100p CE100p
R350 4 3 R491
CE0.1u ENC_ PHB 74LVC14
0 33
74LVC14
C263
VCC3 CE1000p
IC74 TP54 R564 10 TP59

SSI2_ B SSI2_ B 1
1A 1Y
2
SI2_ YB
3
1Z C222
TP52 TP57
R563 10 CE220p
SSI2_ A SSI2_ A 7
2A 2Y
6
SI2_ Z B
5 TP55 TP60
2Z R532 10
SI2_ YA
SSCK2 9 10
SSCK2 3A 3Y 11 C204
3Z TP53 TP58
R531 10 CE220p
SI2_ Z A
15 14 TP56 TP61
4A 4Y R566 10
13
4 4Z SCK2_ YB
G C223
12 TP62 TP65
G R565 10 CE220p
SCK2_ Z B
HD151031FPEL TP64 R534 10 TP67
SCK2_ YA
VCC3
TP63 TP66 C205
PC74 R533 10 CE220p
SCK2_ Z A
CE0.1u
VHV1
VHV1
FF1_ DAC_ B[ 0..9] C235
IC62 CE0.1u
FF1_ DAC_ B0 4 D0 VCC45 22
FF1_ DAC_ B1 3 VCC
D1 TR40
FF1_ DAC_ B2 2 D2
+ C159 CN38
FF1_ DAC_ B3 1 20 2SC2873 C175 22u/ 50V VHV1
D3 NPNB 1
D4 FB 2
D5 PNPB R460 R327 3
D6 2SC4131 4
FF1_ DAC_ B7 27 D7 VCC5 24
1 510
GND
5
FF1_ DAC_ B8 26 R465 COM4_ A
D8 6
D9 9 7
COM4_ A
5 DP 11 VCC 8
FF1_ DAC_ LAT0 LAT DP GND 9
/ FF1_ DAC_ RESET 6 RST DP 12 COM4_ B COM4_ B 10
DP 13 GND 11
23 15 COM4_ B
TP9 DP 13
19 43 4.7 / 0.25W COM4_ B
DP PC62 14
8 DAOUT DP 21 GND 15
7 CE0.1u R475 R335 TR55
GND5 GND 16
10 2SA1746 VCC
GND45 10 510 C188 17 HEAD4
VOUTGND 14 GND 18
CE0.022u GND
TR56 19
GND 20
E09A19RA 2SA1213 GND
21
GND
22
LAT4
LAT4 23
GND 24
CH4 CH4 25
GND
FF1_ DAC_ A[ 0..9] NCHG4 26
NCHG4 27
GND 28
IC54 SCK4_ Z A
SCK4_ Z A
29
D0 VCC45 SCK4_ YA SI4_ Z A 30
FF1_ DAC_ A1 3
D1 TR8 SI4_ Z A SI4_ YA 31
FF1_ DAC_ A2 2 D2 SI4_ YA 32
FF1_ DAC_ A3 1 20 2SC2873 C155 SCK4_ Z B
29 D4 FB 16 SCK4_ YB SI4_ Z B 34
FF1_ DAC_ A5
28 D5 PNPB R427 R301 TR7 SI4_ Z B SI4_ YB 35
FF1_ DAC_ A6 D6 SI4_ YB 36
FF1_ DAC_ A7 27 24 2SC4131

D7 VCC5 1 510 R433
FF1_ DAC_ A8 26 D8
36FMN-BTK
FF1_ DAC_ A9 25 43
D9 9
5 DP 11 VCC
LAT DP
6 RST DP 12 COM4_ A
DP 13
23 15
TEST DP 17 R449 R319
TP10 DP
19 43 4.7 / 0.25W
DP PC54
8 DAOUT DP 21
7 CE0.1u R443 R309 TR23
GND5 10
10 510 2SA1746
GND45 14 C167
VOUTGND
CE0.022u
TR24
E09A19RA 2SA1213
2-17
IC69
R403 100 R507 0
LLAT5 LLAT5 2 D1 Q1 18 LAT5
CCH5 CCH5 3 D2 Q2 17
R404 100 R508 0
NNCHG5 NNCHG5 4 D3 Q3 16 CH5
5 15
D4 Q4 R405 100 R509 0
LLAT6 6 14
LLAT6 D5 Q5 NCHG5
R406 100 R510 0
NNCHG6 NNCHG6 8 D7 Q7 12 LAT6
9 D8 Q8 11
R407 100 R511 0
1 CH6
E1 R408 100 R512 0
19 E2 NCHG6
TC74VHCT541AFT C251 C252 C253 C254 C255 C256
VCC
CE100p CE100p CE100p CE100p
PC69 CE100p CE100p
CE0.1u
VCC3
IC75 TP86 TP91

R567 10
3
1Z C224
TP84 R568 10 TP89
SSI4_ A 7 6 CE220p
SSI4_ A 2A 2Y SI4_ Z B
2Z 5 TP87 R535 10 TP92
SI4_ YA
SSCK4 9 10
SSCK4 3A 3Y 11 C206
3Z TP85 R536 10 TP90
CE220p
SI4_ Z A
15 4A 4Y 14 TP88 R569 10 TP93
13
4 4Z SCK4_ YB
12 G C225
G TP94 R570 10 TP97
CE220p
TP96 R537 10 TP99
VCC3 SCK4_ YA
TP95 TP98 C207
PC75 R538 10 CE220p
SCK4_ Z A
CE0.1u
2
2
VHV2
VHV2 C236
FF1_ DAC_ B[ 0..9] CE0.1u
IC63
FF1_ DAC_ B0 4 22 VCC
FF1_ DAC_ B1 3 D0 VCC45
CN39
D1 TR57
FF1_ DAC_ B2 2 D2
+ C180 VHV2
1
D3 NPNB 2
D4 FB 3
D5 PNPB R488 R340 4
D6 2SC4131 5
FF1_ DAC_ B7 27 D7 VCC5 24
1 510
GND
6
FF1_ DAC_ B8 26 R482 COM5_ A
D8 7
D9 9 COM5_ A 8
DP 9
FF1_ DAC_ LAT1 5 LAT DP 11 VCC GND
10
/ FF1_ DAC_ RESET 6 RST DP 12 COM5_ B COM5_ B
11
DP 13 GND
12
23 15 COM5_ B
TEST DP 17 13
TP11 R466 R324 GND
DP 43 4.7 / 0.25W 14
19 COM5_ B
DP 15
8 21 PC63 GND
DAOUT DP R472 R332 16 HEAD5
7 CE0.1u TR42 VCC
GND5 10 17
10 510 2SA1746 GND
GND45 C172 18
14 GND
VOUTGND 19
CE0.022u GND
TR41 20
GND
E09A19RA 21
2SA1213 LAT5
LAT5 GND 22
CH5 23
CH5 24
GND
25
NCHG5
NCHG5 GND 26
FF1_ DAC_ A[ 0..9] GND 27
28
SCK5_ YA
SCK5_ YA 29
IC55 SCK5_ Z A
SCK5_ Z A
30
FF1_ DAC_ A0 4 22 SI5_ YA
D0 VCC45 SI5_ YA 31
FF1_ DAC_ A1 3 SI5_ Z A
D1 TR25 SI5_ Z A 32
FF1_ DAC_ A2 2
D2 SCK5_ YB
SCK5_ YB
33
FF1_ DAC_ A3 1 20 2SC2873 C164 SCK5_ Z B
FF1_ DAC_ A4 30 18 CE0.1u SI5_ YB
29 D4 FB 16 SI5_ YB 35
FF1_ DAC_ A5 SI5_ Z B
D5 PNPB R456 R315 TR26 SI5_ Z B 36
FF1_ DAC_ A6 28
D6
FF1_ DAC_ A7 27 24 2SC4131 36FMN-BTK
D7 VCC5 1 510
FF1_ DAC_ A8 26 R450

25 D8
FF1_ DAC_ A9 43
D9 9
DP
5 11 VCC
LAT DP
6 12 COM5_ A
RST DP
13
23 DP 15
TP12 DP
19 43 4.7 / 0.25W
DP PC55
8 DAOUT DP 21
7 CE0.1u R440 R306 TR10
GND5 10
10 510 2SA1746
GND45 C152
VOUTGND 14
CE0.022u
TR9
E09A19RA 2SA1213
2-18
VCC3
IC76 TP102 TP107

R572 10
3
1Z C226
TP100 TP105
SSI5_ A R571 10 CE220p
SSI5_ A 7 2A 2Y 6 SI5_ Z B
2Z 5 TP103 10 TP108
R540
SSCK5 9 10 SI5_ YA
SSCK5 3A 3Y C208
3Z 11 TP101 TP106
R539 10 CE220p
SI5_ Z A
15 4A 4Y 14 TP104 TP109
13 R574 10
4 4Z SCK5_ YB
G C227
12 G TP110 TP113
R573 10 CE220p
TP112R542 10 TP115
SCK5_ YA
VCC3
TP111 TP114 C209
PC76 R541 10 CE220p
SCK5_ Z A
CE0.1u
VHV2
VHV2
FF1_ DAC_ B[ 0..9] C237
IC64 CE0.1u
FF1_ DAC_ B0 4 D0 VCC45 22
FF1_ DAC_ B1 3 VCC
D1 TR44
FF1_ DAC_ B2 2 D2 + C160 CN40
FF1_ DAC_ B3 1 20 2SC2873 C176 22u/ 50V VHV2
D3 NPNB 1
D4 FB 2
D5 PNPB R458 R328 3
D6 2SC4131 4
FF1_ DAC_ B7 27 D7 VCC5 24
1 510
GND
5
FF1_ DAC_ B8 26 R467 COM6_ A
D8 6
D9 9 7
COM6_ A
5 DP 11 VCC 8
FF1_ DAC_ LAT2 LAT DP GND 9
/ FF1_ DAC_ RESET 6 RST DP 12 COM6_ B COM6_ B 10
DP 13 GND 11
23 15 COM6_ B
TEST DP 17 R483 R344 12
TP13 GND
DP 19 43 4.7 / 0.25W 13
DP COM6_ B 14
8 21 PC64 GND
DAOUT DP R476 R336 15
7 CE0.1u TR59 GND
GND5 10 16
10 510 2SA1746 VCC
GND45 14 C189 17 HEAD6
VOUTGND GND 18
CE0.022u GND
TR60 19
GND 20
E09A19RA 2SA1213 GND
21
GND
22
LAT6 LAT6 23
GND 24
CH6 CH6 25
GND
FF1_ DAC_ A[ 0..9] 26
NCHG6 NCHG6 27
GND 28
IC56 SCK6_ Z A SCK6_ Z A 29
D0 VCC45 SCK6_ YA 30
FF1_ DAC_ A1 3 SI6_ Z A
D1 TR12 SI6_ Z A 31
FF1_ DAC_ A2 2 D2 SI6_ YA SI6_ YA 32
FF1_ DAC_ A3 1 20 2SC2873 C156 SCK6_ Z B
29 D4 FB 16 SCK6_ YB SI6_ Z B 34
FF1_ DAC_ A5
28 D5 PNPB R428 R302 TR11 SI6_ Z B SI6_ YB 35
FF1_ DAC_ A6 D6 SI6_ YB 36
FF1_ DAC_ A7 27 24 2SC4131
D7 VCC5 1 510 R435
FF1_ DAC_ A8 26 D8
36FMN-BTK
FF1_ DAC_ A9 25 43
D9 9
5 DP 11 VCC
LAT DP
6 RST DP 12 COM6_ A
DP 13
23 15
TP14 DP
19 43 4.7 / 0.25W
DP PC56
8 DAOUT DP 21
7 CE0.1u R444 R310 TR27
GND5 10
10 510 2SA1746
GND45 14 C168
VOUTGND
CE0.022u
TR28
E09A19RA 2SA1213
2-19
IC70
R409 NON R513 NON
LLAT3 LLAT3 2 D1 Q1 18 LAT3
R410 NON R514 NON
NNCHG3 NNCHG3 4 D3 Q3 16 CH3
5 15
D4 Q4 R411 NON R515 NON
LLAT7 6 14
LLAT7 D5 Q5 NCHG3
R412 NON R516 NON
NNCHG7 NNCHG7 8 D7 Q7 12 LAT7
9 D8 Q8 11
R413 NON R517 NON
1 CH7
E1 R414 NON R518 NON
19 E2 NCHG7
NON C257 C258 C259 C260 C261 C262
VCC NON NON NON NON NON NON
PC70
NON
VCC3
IC77 TP118 TP123

R575 10
3
1Z C228
TP116 R576 10 TP121
SSI6_ A 7 6 CE220p
SSI6_ A 2A 2Y SI6_ Z B
2Z 5 TP119 R543 10 TP124
SI6_ YA
SSCK6 9 10
SSCK6 3A 3Y C210
3Z 11 TP117 TP122
R544 10 CE220p
SI6_ Z A
15 4A 4Y 14 TP120 R577 10 TP125
13
4 4Z SCK6_ YB
12 G C229
G TP126 R578 10 TP129
CE220p
TP128 R545 10 TP131
VCC3 SCK6_ YA
TP127 TP130 C211
PC77 R546 10 CE220p
SCK6_ Z A
CE0.1u
2
2
VCC
CN15
1.0K R203
1.0K R207
IC22B 74LVC14
R202 470 1
VCC / XG_ A 4 3 PhA+ 2
R131 220 IC22A
/ H8S_ RESET R206 470 3
2 1 PhB+
/ XG_ B 4
3
R102 LED2
VCC3 74LVC14 5
1.0K Q2 VCC3
1
6
SEL6410E 6
2
C136 7
F0in
F0out
Mode
C130
/ LESSTHANS
/ LESSTHANF
/ VCS1
CE0.1u
CE1000p
CE1000p
DTC114EK PC31 8
C133
RA3 C93
EXBA10E103J CE0.1u 53398-0890
CE22p
1
R140 10K
R139 10K
VCC3
CE18p
C69
C68
2
9
3
8
4
7
5
CE0.1u
10
Y1
/ VRD
6 5 To GRIT ENCODER BOARD
/ VHWR
220
7
/ ENC_ CHECK
4 8.0MHz VM
/ SerialStart
8
3
R136
9
/ PWM_ ENin
1.8K
SCLK
VCC3 2
RA1
EXBA10E103J
/ MTRERR
1 10
G_ CCW
+
33
G_ CW
CE1.0u
C91
C94
Cmd_ MtoS Cmd_ MtoS VD[ 0..15]
Cmd_ StoM 100u/ 63V
Cmd_ StoM
/ Cmd_ HS_ StoM To FEED MOTOR
CE0.22u/ 50V
C127 C126
/ Cmd_ HS_ StoM
R83
/ Cmd_ HS_ MtoS VCC3
R141
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
CE0.22u/ 50V
/ Cmd_ HS_ MtoS R84 2.2K VCC
C128 CN18
C67 C71 6 5 CE0.022u
IC24 1
CE1000p CE1000p 7 11 10 C86
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
PC21 GND GND 2
4 R193 100 XPWM+ 12 9 CE0.022u
XPWM+ NC NC 3
8 CE0.1u XPWM- 13 8
XPWM- IN2 IN1 R208 FL38 4
3 R183 100 14 7 0.1ohm/ 1W
9 15 BOOT2BOOT1 6 EXCML20A390 5
GND
RES
GND
Vref OUT1 6
STBY
XTAL
VCC3
VCC3 2 16 5
PF6/ AS
EXTAL
PF5/ RD
PD0/ D8
PD1/ D9
PC9
RA7
EXBA10E103J
SENSE VS 7
PLLVSS
PH1/ CS5
PH0/ CS4
PG3/ CS3
PG2/ CS2
PG1/ CS1
PG0/ CS0
PD2/ D10
PD3/ D11
PD4/ D12
PD5/ D13
PD6/ D14
100
PLLVCC
1 10 PWM_ EN 17 4
PF4/ HWR
PF3/ LWR
CE0.1u PWM_ EN R184 ENABLEOUT2 EXCML20A390
PF0/ WAIT
18 NC NC 3 FL20 5267-07A
PF7/ CLKOUT
C118 19 NC NC 2
P51/ RXD2/ IRQ1

P50/ TXD2/ IRQ0
R158 1.0K VCC3 20 1
PF2/ LCAS/ IRQ15

PF1/ UCAS/ IRQ14
SOL_ CURNT CE0.22u GND GND
R156 1.0K 109 72 IC22F
Y_ CURNT P52/ SCK2/ IRQ2 PD7/ D15
X_ CURNT 110 P53/ ADTRG/ IRQ3 PE0/ D0 71 VD0 5 6 L6201PS / XM_ A
/ X_ A 12 13 RA24 RA25 VCC3
VM 111 70 VD1 7 IC22C 74LVC14 1 8 4 5
P65/ TMO1/ DACK1/ IRQ13

R157 1.0K PH2/ CS6/ ( IRQ6) PE1/ D1 1 8 4 5
P63/ TMCI1/ TEND1/ IRQ11

R145 112 69 VD2 4 / X_ B 6 5 2 7 3 6
PH3/ CS7/ OE/ ( IRQ7) PE2/ D2 / XM_ B 2 7 3 6
RA5
113 68 VD3 8 74LVC14 3 6 2 7
47K R138 PG4/ BREQO PE3/ D3 3 6 2 7
114 67 3 / Y_ A 10 11 4 5 1 8
Servo Board _ 1/4 Circuit Diagram
10K PG5/ BACK VCC3 / Y_ A 4 5 1 8

115 PG6/ BREQ PE4/ D4 66 VD4 9 R123 100K 0.1% IC22D
IC22E 74LVC14
R137 EXBV8V102J
CE0.022u
10K( NON) 116 65 VD5 2 / Y_ B 8 9 EXBV8V470J
C98
C95 CE0.022u
C99 CE0.022u
C96 CE0.022u
VCC3 PE5/ D5 / Y_ B
R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 IC26C 74LVC14
P40/ AN0 PE6/ D6 3403A
118 P41/ AN1 PE7/ D7 63 VD7 - 9
119 P42/ AN2 FWE 62 VFWE
VFWE X_ CURNT
8
120 P43/ AN3 P61/ TMRI1/ DREQ1/ IRQ9 61
+ 10
121 60 T27
122 VREF P60/ TMRI0/ DREQ0/ IRQ8 59 T26
R215
AVCC P27/ PO7/ TIOCB5/ EDRAK1/ ( IRQ15) SolPWM
123 58
T19 P44/ AN4 P26/ PO6/ TIOCA5/ EDRAK0/ ( IRQ14) FANPWM2
C110 CE1000p
C111 CE1000p
C112 CE1000p
C113 CE1000p
124 VCC + 15 VM
P45/ AN5 P25/ PO5/ TIOCB4/ ( IRQ13)57
100K 0.1%
T23 T30 T33
R216 4.7K 0.1% 12K 0.1% R211

125 R209 4.7K 0.1% 12K 0.1% R210
126 P46/ AN6/ DA0 P24/ PO4/ TIOCA4/ ( IRQ12)56
55 T29 To SCAN MOTOR
VM
10
P47/ AN7/ DA1 P23/ PO3/ TIOCD3/ ( IRQ11) Y_ PWMMinus

127
R197
R198
15K
T24 P54/ AN12/ IRQ4 P22/ PO2/ TIOCC3/ ( IRQ10)54 Y_ PWM VCC
53398-0590 VCC 128
R93 10K T28 P55/ AN13/ IRQ5 P21/ PO1/ TIOCB3/ ( IRQ9)53 FANPWM1
2
1
CN9 129
P56/ AN14/ DA2/ IRQ6 P20/ PO0/ TIOCA3/ ( IRQ8)52 / ENC_ CHECK CN17
R90 10K 130 51 T36
C125
1 P57/ AN15/ DA3/ IRQ7 / Y_ A 1

CE0.1u
131 P17/ PO15/ TIOCB2/ TCLKD/ EDRAK350

VCC3
2 AVSS P16/ PO14/ TIOCA2/ EDRAK2 INTDDA R88 R87 D80 R121 2
R92 1.0K 132
C135 C134
0.1ohm/ 1W
D76
3 NC P15/ PO13/ TIOCB1/ TCLKC 49 / Y_ B 10K 10K DAN202K 3

133 10 1
4 P35/ SCK1/ ( OE) P14/ PO12/ TIOCA1 48 4
R91 2.2K
monitor
134 47 T37 2
3
5 P34/ SCK0 GND 10K FL19 5

CE0.22u/ 50VCE0.22u/ 50V
135 46 9 VCC IC31 R120
2-20
P33/ RXD1 P13/ PO11/ TIOCD0/ TCLKB / X_ A R173 0.1ohm/ 1WEXCML20A390 6
RA8
FS30ASJ-2
UDZ S16B
DDA_ CLK 136 3 11 7 C122

DDA_ CLK GND P12/ PO10/ TIOCC0/ TCLKA 45 / X_ B VDD VB 7
DDA_ MtoS 137 8 IC20 Q10
DDA_ MtoS P32/ RXD0/ IrRXD P11/ PO9/ TIOCB0 44 XPWM- 22 CE0.22u/ 50V 8
DDA_ StoM 138 4 2 18 R175 12 8
DDA_ StoM P31/ TXD1 P10/ PO8/ TIOCA0 43 XPWM+ YP_ PWM D1 Q1 HIN HO EXCML20A390
139 42 7 3 17 R174 22 14 5267-08A
P30/ TXD0/ IrTXD YP_ DIR D2 Q2 LIN R205 22 FL21
EXBA10E103J
140 P75/ EDACK1/ ( DACK1) 41
5 6 4 16 R172 22 13 6
P80/ EDREQ2/ ( IRQ0) P74/ EDACK0/ ( DACK0) / PWM_ EN D3 Q3 22 SD VS
141 5 15 R171 + 15
P81/ EDREQ3/ ( IRQ1) P73/ ETEND1/ ( TEND1) 40 YM_ PWM D4 Q4
C78 C79 142 IC12 39 6 14 R170 22 15 3 Q7
5
7
4
8
3
9
2
10
P82/ ETEND2/ ( IRQ2) VCC3 SelPWMMode YM_ DIR D5 Q5 VSS VCC R191 22
CE1000p CE1000p T32 T31 T35 T34 143 38 7 13
MD0 NMI Y_ DIR D6 Q6 FS30ASJ-2
C108
CE1000p
C109
CE0.1u
144 H8S/ 267X-QFP144 37 8 12 4 1

MD1 WDTOVF MtrPower D7 Q7 N.C LO
RA9 9 11 VCC 10
EXBA10E103J D8 Q8 N.C
16 2
N.C COM
( DREQ0)
( DREQ1)
( TEND0)
( IRQ4)
( IRQ5)
( IRQ3)
VCC3 1 5
E1 N.C C116
6
1
CPU ID: 0001 19 PC13 9
E2 N.C CE0.1u
CE0.1u
PC20 74VHCT541 IR2112S
CE0.1u
CE1000p
+ 15 VM
VM
CE1000p
VCC3 PC10
MD2
P83/ ETEND3/
P84/ EDACK2/
P85/ EDACK3/
VCC3
PC0/ A0
PC1/ A1
PC2/ A2
PC3/ A3
PC4/ A4
PC5/ A5
GND
PC6/ A6
PC7/ A7
PB0/ A8
PB1/ A9
PB2/ A10
PB3/ A11
GND
PB4/ A12
PB5/ A13
PB6/ A14
PB7/ A15
PA0/ A16
PA1/ A17
GND
PA2/ A18
PA3/ A19
PA4/ A20
PA5/ A21
PA6/ A22
PA7/ A23
NC
P70/ EDREQ0/
P71/ EDREQ1/
P72/ ETEND0/
CE0.1u
R196
15K
C72 CE1000p
C74
C76 CE1000p
C77
C124
1
2
3
4
5
6
7
8
9
R81 R80
SCLK
CE0.1u
10 R195
2
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10K NON
JP1
D79
Pad
D75
DAN202K
C132 C131
VCC3 1
R122 100K 0.1%
VCC IC30
3
6
1
6
1
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
2 11 7
CE0.22u/ 50VCE0.22u/ 50V
R213 12K 0.1%
R212 12K 0.1%
VDD VB Q9 IC26D
UDZ S16B
CE0.22u/ 50VC121 3403A

VA[ 0..15]
RA14 RA13 3 12 8 FS30ASJ-2 13
VFWE HIN HO
-
SolPh
SolDecay
EXBA10E103J EXBA10E103J 14 14
/ SOL_ EN
YP_ DIR
LIN R204 22 Y_ CURNT
YM_ DIR
13 6 12
YP_ PWM
YM_ PWM
SD VS
+
/ PWM_ EN
5
7
4
8
3
9
2
5
7
Y_ DIR
/ PWM_ ENin
R79 + 15
TDI_ 1 R161 33
10
TCK
0
Test0 T46
Test1 T42
Test2 T39
Test3 T45
Test4 T41
Test5 T38
Test6 T44
Test7 T40
VCC3 15 3
VSS VCC
R214
Q6
R190 22 FS30ASJ-2
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10 4
VA11 8
VA12 3
VA13 9
VA14 2
VA15 10
C107
CE0.1u
4 1 VCC
N.C LO
100K 0.1%
10
R124 4.7K 0.1%
R125 4.7K 0.1%
VA[ 0..15] N.C

16 2
N.C COM
12
11
10
9
8
7
6
5
4
3
2
1
VCC3 5
N.C C115
9
N.C CE0.1u
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
NC
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
13 48 IR2112S
TDI
TCK
GND
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
/ X_ A I/ O I/ O G_ CCW
14 47
/ X_ B I/ O I/ O G_ CW
CLK0/ I0
15 46
/ XM_ A I/ O I/ O PWM_ EN
16 45
/ XM_ B I/ O I/ O Y_ PWM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97 17 44
A10
A11
A12
A13
A14
VCC3 I/ O Mode
VCC3
CE0.1u PC26 18 IC17 43
CE1.0u NC GND
19 M4A3-64/ 32-TQFP48 42 PC12
IC11 GND NC
20 41 CE1.0u
CY7C1399 / XG_ A 21 I/ O VCC3 40
O0
O1
O2
O3
O4
O5
O6
O7
/ XG_ B 22 I/ O I/ O 39 Y_ PWMMinus
I/
I/
I/
I/
I/
I/
I/
I/
WE
CS
OE
GND
/ RESET I/ O I/ O T56
23 38
/ SRVBRD_ RESET I/ O I/ O T57
24 37
/ H8S_ RESET I/ O I/ O T54
11
12
13
15
16
17
18
19
27
20
22
14
I/ O
I/ O
I/ O
TMS
CLK1/ I1
NC
GND
TDO
I/ O
I/ O
I/ O
I/ O
R103
2.2K
25
26
27
28
29
30
31
32
33
34
35
36
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/ VRD
/ VCS1
/ VHWR
VD[ 0..15]
TMS
TDO
10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15
T49
T48
T51
T50
T53
T52
T55
SelPWMMode
RA2
EXBA10E103J
VCC3
1
6
VCC3
VCC VMTD VCC3
10K
10K
10K
C92
+ 100u/ 63V R49
IC23 10K
isp DownloadTP143TP82TP81 VCC3
TP165 TP163
TP161 TP164 MTD2005F VMTD TP169 TP166 CN5
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
R113
24 14 To INK TANK BOARD
R114
R111
ALM VMMB D82 2 TDO
CN13 TP142 TP140
SolDecay D1FS6 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139VCC
/ StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17
PHB OUT2
7 D81 FL17 EXCML20A390 2 5
CN8
/ SOL_ EN 18 8
DECAY OUT3 D1FS6 D74 R117 3 6 TMS 1
12 SerCtrg_ CLK
SolPWM OUT4 D1FS6 1.0ohm/ 1W
FL18 EXCML20A390
4 7 2
R180 0 5 8 TCK SerCtrg_ LOAD 3
27 ENA A LG A 28 D73 6
SerCtrg_ OUT
4
R179 VCC3 16 15 53398-0890 R46 SerCtrg_ IN
TP162 R112 10K ENA B LG B D1FS6 PinchPos 7 5
NON HS1 10K IC9
R89 100
23 GND HS2 / Crop_ ON 8 6
VREFA GND CropSens 9 SerTU_ CLK 2 D1 Q1 18
20 2 SerTU_ LOAD 3 17 C75 52808-0691
VREFB NC 10 D2 Q2
R178 C114 25 4 SerTU_ OUT 4 16 CE470p
CR NC 11 D3 Q3
VCC 6 FANPWM2 To CUT CARI BOARD SerTU_ IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 VSA NC 9 6 D5 Q5 14
NC 11 52808-1291 T63 T5 T6 T7 Ser500_ CLK 7 D6 Q6 13 VCC
NC 13 Ser500_ LOAD 8 D7 Q7 12 TP69 TP65
21 Ser500_ OUT 9 11 PC15 VCC
RSA
NC
RSB
VSB + 27 D8 Q8 TP71 TP66 TP62VCC CN3
R188
10K
Serial_ IN CE0.1u
SerTU_ STORE
C88 Serial_ OUT 1 E1 1
R192 220
5
CE0.1u 19 R38
13
10
4
PC16 E2 2
10K
CE1.0u 3
C119 CE820p
IC26A 74VHCT541
R116
R118
12K 0.1%
Serial_ LOAD 4
C117 CE3900p
3 for TU
/ RD
+ CropSens Serial_ CLK 5
R182 0( NON)
R189 0
100K 0.1% CropMark 1 R119 R39 100 6
- 2 100 VCC3
IC26B 6 C87 RX1 C34 CE470p 7
-
SOL_ CURNT 7 3403A CE470p 100K 53398-0790
12K 0.1%
SOL_ CURNT 5
11
+
3403A
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6
R199
TP89
TP90
TP91
TP92
VCC
I5
A[ 1..4] 1
100K 0.1%
1 75
GND
GND
GND
GND
GND
GND
GND GND 2
VCC3
VCC3
TDI 2 TDI TDO 74 TDI_ 1 3
R200 4.7K 0.1%

R115 4.7K 0.1% R201
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
A1 3 73
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/ O63 D0
I/ O62 D2
I/ O61 D4
I/ O60 D6
I/ O59 D8
I/ O58 D10
I/ O57 D12
I/ O56 D14
I/ O8 A1 TRST 4
A2 4 72 Ser500_ IN
R82 100
D[ 0..3] I/ O9 A3 I/ O55 D1 5
A3 5 I/ O10 A5 I/ O54 D3 71 Serial_ STORE CE470p 6
TP95
TP96
TP97
TP98
TP99
A4 6 I/ O11 A7 I/ O53 D5 70 / StepDrvEnable1 7

D0 7 69 C70
D1 I/ O12 A9 I/ O52 D7 T9 / SensCov 8
8 68 R150 100
I/ O13 A11 I/ O51 D9 T10 MtrADcy 9
D2 9 I/ O14 A13 I/ O50 D11 67 T12 MtrA_ PA 10
D3 10 66 C101 CE470p
R85 33 I/ O15 A15 I/ O49 D13 T13 MtrA_ PB 11
11 65
CLK32 12 I1/ CLK0 I/ O48 D15 64 T15 12

VCC3 I4/ CLK3 T16 13
TP101
TP102
TP106
TP107
PC18 13 63
CE1.0u GND GND Mstep2A 14
D17 14 62 PC19 for 500cc
DE3L20U / CS2 I1/ CLK1 VCC3 CE1.0u Mstep2B 15
+ 41 VMTD VM 15 61
Mstep0A I/ O16 B15 I3/ CLK2 T20 16
VCC 16 60
Mstep0B 17 I/ O17 B13 I/ O47 C15 59 T21 Sol_ Rush 17
R101 Mstep1A 18 I/ O18 B11 IC10 I/ O46 C13 58 MtrW_ 1_ Sol_ Hold 18
R176 Mstep1B I/ O19 B9 I/ O45 C11 MtrW_ 0_ 19
CN16 + C90 1K / 0.5W Q4 D72 19 57 VCC
2SJ535 PTZ 43A 47/ 1W Mstep_ Hold I/ O20 B7 I/ O44 C9 20
TP125
TP126
TP129
TP130
TP131
TP132
20 56
1 100u/ 25V T22 I/ O21 B5 M4A3-64/ 64 TQFP100 I/ O43 C7 MtrI3_ 1_ RST 21
21 55
2 T25 22 I/ O22 B3 I/ O42 C5 54 MtrI3_ 0_ SEL2 22
R86
3 + 27 R165 23 I/ O23 B1 I/ O41 C3 53 10K SEL1 23
B14
B12
B10
B8
B6
B4
B2
B0
C0
C2
C4
C6
C8
C10
C12
C14
4 R177 TMS TMS I/ O40 C1 MtrI2_ 1_ SEL 24
+ 41 100 47/ 1W 24 52 R142
5 R155 TCK TCK ENABLE 25
25 51 100
6 Q5 GND GND Ctrg_ RXD 26
2.2K / 0.5W
GND
GND
I/ O24
IO/ 25
I/ O26
I/ O27
I/ O28
I/ O29
I/ O30
I/ O31
I2
VCC3
GND
GND
VCC3
I/ O32
I/ O33
I/ O34
I/ O35
I/ O36
I/ O37
I/ O38
I/ O39
GND
GND
2SK2796S C73 Ctrg_ TXD 27
B6P-VH 28
2 CE470p
+ 52808-2891( NON)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
3
C89 1 3
100u/ 63V VCC3
1.0K
2-21
2 Q3
C82
1000u/ 63V
1
6
MtrPower
+ C105 + 41 + 27 VCC VCC3
DTC114EK CN14
CE470p
R162
RA6
1
1
PC17 EXBA10E102J 2
/ LWR
CE1.0u 3
2
9
3
8
4
7
5
MtrH_ 0_
MtrH_ 1_
MtrI0_ 0_
MtrI0_ 1_
MtrI1_ 0_
MtrI1_ 1_
MtrI2_ 0_
MtrC0_ 0_
MtrC0_ 1_
MtrC1_ 0_
MtrC1_ 1_
10
4
MtrWDcy 5 for 500cc
MtrI3Dcy 6
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy 5267-09A( NON)
To MAIN BOARD R163 R104 MtrC1Dcy
CX1 MtrC0Dcy
1.0K 1.0K
CN11 R164 T69 VCC
NON IC19A IC19B
52808-2591 NON VCC3 IC21
1 T59 DDA_ CLK
2
VDD OUT
1 1 2 3 4 / RESET
PC30 + 27
2 TP145
T60 3 5
3 Cmd_ StoM GND Cd 74LVC14 74LVC14 TP144 TP146
T61 CE0.1u C83
R99 150
R98 22K
R151 150
R149 22K
4 T62 Cmd_ MtoS

5 / Cmd_ HS_ StoM RN5VD29A VCC3 Sensor( Reserve)
CE0.1u R60 R148 100
6 T67 / Cmd_ HS_ MtoS 1.2ohm/ 1W @/ SensR0
PC29 CN10
7 D42 D2FS6( NON) @/ SensR1
T68 R97 100
8 DDA_ StoM TP93 TP75 1
T73 VCC3 CE0.1u
9 DDA_ MtoS C37 TP138 2
T74 D78 +
10 INTDDA 1SS355 10u/ 100V( NON) TP152 TP153 3
11 IC28 + FAN 4
T75 1 8 L1 C80 C100
12 / LESSTHANS Source1Drain1 -FAN 5
R187
R186
R185
T76 2 7
13 / LESSTHANF Gate1 Drain1 L RCH895-181K( NON) CE470p CE470p 6
14 T77 / MTRERR VCC Q8 VCC3 TP137 TP133
3
Source2Drain2
6
D51 D2FS6
T78 1 3 4 5 53398-0690( NON)
15 / SRVBRD_ RESET IN OUT TP136 TP135 Gate2 Drain2 TP85 TP78
T79 RA4
10K
10K
10K
16 / SerialStart
T80 2 + R194 EXBV8V101J UPA1759 C42 + CN4
17 / Crop_ ON GND
T81 10K 4 5 10u/ 100V
18 PinchPos @FanFA 4 5 1
19 uPC2933T @Fan0
3
3 6
6 L2 2
T82 2 7 To HEAD BOARD
20 CropMark @FANPWM1 2 7 L RCH895-181K 3
C85 C123 1 8
21 @FANPWM2 1 8 Therm 4
T83
22 F0out 100u/ 25VCE0.1u D70 D2FS6
T84 TP94 53398-0490
23 F0in
24 TP88 TP105
D77 C53 + CN7
25 IC27 10u/ 100V
1
1SS355 1 8 L3
Source1Drain1 2 To FAN JUNCTION BOARD
IC25 T85 2 7
Gate1 Drain1 L RCH895-181K 3
+ 27 TA7815 + 15 3 6
Source2Drain2 D69 D2FS6
1 2 4 5 53398-0390
VI VO Gate2 Drain2
UPA1759 C58 +
GND
C129 + C120 10u/ 100V
CE0.1u C84 CE0.1u L4
3
100u/ 25V + 27
L RCH895-181K
D52 TP100
D1FL20U( NON) TP3
TP134
IC29
Sol_ +
R134 100 1 8
2 Source1 Drain1 7 Sol_ -
@Sol_ 3 Gate1 Drain1 6 D1FL20U( NON)
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759( NON)
0
2
2
VCC3
8
7
6
5
8
7
6
5
10K
10K
8
7
6
5
8
7
6
5
RA18
RA16
EXBV8V103J
1
2
3
4
1
2
3
4
EXBV8V102J
TP147
TP157 TP155
R133
R95
1
2
3
4
1
2
3
4
/ H8S_ RESET / StepDrvEnable
/ RD
/ HWR
/ LWR
VCC3
C104 C102 MtrW_ PB
MtrW_ PA
To MOTSENS JUNCTION BOARD CE18p CE22p
R154 220 C103 MtrH_ PB
MtrH_ PA
CN1 CE0.1u
Y2
26 + A_ I0 T17
25 + B_ I0 8.0MHz
R100
24 -A_ I0
23 -B_ I0 1.8K CLK32
22 + A_ I1 VCC / SensWOrg D[ 0..15]
21 + B_ I1
20 -A_ I1 / CS1 IC16 IC13
19 -B_ I1 / CS2 VCC3 VCC3 D0 11 I/ O0 A0 21 A1 D8 11 I/ O0 A0 21 A1
R130 D1 12 23 A2 D9 12 23 A2
1
6
1
6
18 + A_ I2 I/ O1 A1 I/ O1 A1
220 D2 13 24 A3 D10 13 24 A3
17 + B_ I2 LED1 I/ O2 A2 I/ O2 A2
16 -A_ I2 D3 15 I/ O3 A3 25 A4 D11 15 I/ O3 A3 25 A4
RA21 RA12 D4 16 26 A5 D12 16 26 A5
3
15 -B_ I2 I/ O4 A4 I/ O4 A4
14 + A_ I3 TP156 EXBA10E103J EXBA10E103J D5 17 I/ O5 A5 1 A6 D13 17 I/ O5 A5 1 A6
SEL6410E D6 18 2 A7 D14 18 2 A7
13 + B_ I3 TP158 TP159 I/ O6 A6 I/ O6 A6
2
9
3
8
4
7
5
2 D7 19 3 A8 D15 19 3 A8
10
12 -A_ I3 Q1 I/ O7 A7 I/ O7 A7
11 -B_ I3 A8 4 A9 A8 4 A9
33
DTC114EK
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 TP58 Sol_ + / LWR 27 WE A9 5 A10 / HWR 27 WE A9 5 A10
TP76 6 A11 6 A11
9 Sol_ - A10 A10
1
20 7 A12 20 7 A12
8 / CS1 CS A11 CS A11
7 T4 T14 LED
A12 8 A13 A12 8 A13
R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
D8
D9
D10
D11
D12
D13
D14
6 TP2 TP1 SEL / RD OE A13 OE A13
VCC SEL1 10 A15 10 A15
5 SEL1 A14 VCC3 A14 VCC3
4 100 Cmd_ StoM
3 R12 @/ SensWOrg Cmd_ MtoS 14 GND VCC3 28 14 GND VCC3 28
R11 100
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
2 @/ SensC0 / Cmd_ HS_ StoM
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
1 / Cmd_ HS_ MtoS
52808-2691 PC28
SEL2
GND
RES
GND
C7 C6 RST
STBY
XTAL
VCC3
CE0.1u
PF6/ AS
EXTAL
PF5/ RD
PD0/ D8
PD1/ D9
PH1/ CS5
PH0/ CS4
PG3/ CS3
PG2/ CS2
PG1/ CS1
PG0/ CS0
PLLVSS
PD2/ D10
PD3/ D11
PD4/ D12
PD5/ D13
PD6/ D14
CE470p CE470p
PLLVCC
PF4/ HWR
PF3/ LWR
PF0/ WAIT
PF7/ CLKOUT
P51/ RXD2/ IRQ1

P50/ TXD2/ IRQ0
VCC3 VCC3
PF2/ LCAS/ IRQ15

PF1/ UCAS/ IRQ14
A[ 1..16]
VCC3 109 D15
P52/ SCK2/ IRQ2 PD7/ D15 72
VCC3 110 71 D0
1
6
10K 111 P53/ ADTRG/ IRQ3 PE0/ D0 70 D1
R109 D0 10 1

C106 R159 10K 112 PH2/ CS6/ ( IRQ6) PE1/ D1 69 D2
R108 PH3/ CS7/ OE/ ( IRQ7) PE2/ D2 D1 2
RA23 CE1.0u 10K 113 68 D3 D2 9
R160 PG4/ BREQO PE3/ D3
EXBA10E103J 114
PG5/ BACK VCC3
67 D3 3
VCC T66 10K( NON)
115 66 D4 D4 8
PG6/ BREQ PE4/ D4
2
9
3
8
4
7
5
116 65 D5 D5 4
10
VCC3 PE5/ D5
1
6
12K 0.1%R166
RA11
EXBA10E103J
117 64 D6 D6 7
Therm P40/ AN0 PE6/ D6
118 63 D7 D7 5 6
T72 P41/ AN1 PE7/ D7
RA22 119 62
EXBA10E103J T65 120 P42/ AN2 FWE 61 FWE
T71 121 P43/ AN3 P61/ TMRI1/ DREQ1/ IRQ9 60 MtrI3_ PB
T64 VREF P60/ TMRI0/ DREQ0/ IRQ8 MtrI3_ PA
2
9
3
8
4
7
5
122 59
10
2-22
T70 AVCC P27/ PO7/ TIOCB5/ EDRAK1/ ( IRQ15) T43
123 58
/ SensCov 124 P44/ AN4 P26/ PO6/ TIOCA5/ EDRAK0/ ( IRQ14)57 T47
Serial_ IN 125 P45/ AN5 P25/ PO5/ TIOCB4/ ( IRQ13)56 Mstep2B
P46/ AN6/ DA0 P24/ PO4/ TIOCA4/ ( IRQ12) Mstep2A
126 VCC
P47/ AN7/ DA1 P23/ PO3/ TIOCD3/ ( IRQ11)55 Mstep1B
IC18 127
P54/ AN12/ IRQ4 P22/ PO2/ TIOCC3/ ( IRQ10)54 Mstep1A
2 18 / SensC0 128 53 PC11
@/ SensC0 3 D1 Q1 17 / SensC1 129 P55/ AN13/ IRQ5 P21/ PO1/ TIOCB3/ ( IRQ9)52 Mstep0B
@/ SensC1 D2 Q2 / SerialStart P56/ AN14/ DA2/ IRQ6 P20/ PO0/ TIOCA3/ ( IRQ8) Mstep0A
4 16 / SensCVOrg 130 CE0.1u
@/ SensCVOrg D3 Q3 P57/ AN15/ DA3/ IRQ7 IC15 P17/ PO15/ TIOCB2/ TCLKD/ EDRAK351
5 15 131
@/ SensWOrg D4 Q4 / SensWOrg AVSS P16/ PO14/ TIOCA2/ EDRAK2 50 Sol_ Rush
6 14 132
@/ SensHOrg 7 D5 Q5 13 133 NC P15/ PO13/ TIOCB1/ TCLKC 4948 Sol_ Hold TP154
IC14
@/ SensR0 8 D6 Q6 12 / SensHOrg 134 P35/ SCK1/ ( OE) P14/ PO12/ TIOCA1 47 Mstep_ Hold / StepDrvEnable 2 18
@/ SensR1 D7 Q7 P34/ SCK0 GND D1 Q1 / StepDrvEnable1
9 11 135 3 17
D8 Q8 P33/ RXD1 H8S/ 267X-QFP144 P13/ PO11/ TIOCD0/ TCLKB 46 MtrADcy D2 Q2 / StepDrvEnable2
136 4 16
1 137 GND P12/ PO10/ TIOCC0/ TCLKA 4544 5 D3 Q3 15 @Sol_
19 E1 Ctrg_ RXD P32/ RXD0/ IrRXD D4 Q4 @Fan0
VCC3 138 P11/ PO9/ TIOCB0 43 6 14
E2 139 P31/ TXD1 P10/ PO8/ TIOCA0 7 D5 Q5 13 @FanFA
Ctrg_ TXD P30/ TXD0/ IrTXD P75/ EDACK1/ ( DACK1) 42 MtrI2_ PB Serial_ CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140
P80/ EDREQ2/ ( IRQ0) P74/ EDACK0/ ( DACK0) 41 MtrI2_ PA Serial_ LOAD FANPWM2
8
D7 Q7
12
@FANPWM2
141 40 9 11
P81/ EDREQ3/ ( IRQ1) MtrI1_ PB Serial_ OUT D8 Q8
CE0.1u 142 P73/ ETEND1/ ( TEND1) 39
P82/ ETEND2/ ( IRQ2) CPU ID: 0010 VCC3 MtrI1_ PA Serial_ STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
8
7
6
5
PC22 74VHCT541
5
7
4
8
3
9
2
10
( DREQ0)
( DREQ1)
( TEND0)
( IRQ4)
( IRQ5)
( IRQ3)
To MOTSENS JUNCTION BOARD
10K
10K
CE0.1u
8
7
6
5
RA10
CN2 RA15
1
2
3
4
EXBV8V103J
TP74 EXBA10E102J
26 + A_ C0
R168
R167
TP73 VCC3
25 + B_ C0 PC27
1
2
3
4
6
1
TP68 CN12
24 -A_ C0
TP64
MD2
P83/ ETEND3/
P84/ EDACK2/
P85/ EDACK3/
VCC3
PC0/ A0
PC1/ A1
PC2/ A2
PC3/ A3
PC4/ A4
PC5/ A5
GND
PC6/ A6
PC7/ A7
PB0/ A8
PB1/ A9
PB2/ A10
PB3/ A11
GND
PB4/ A12
PB5/ A13
PB6/ A14
PB7/ A15
PA0/ A16
PA1/ A17
GND
PA2/ A18
PA3/ A19
PA4/ A20
PA5/ A21
PA6/ A22
PA7/ A23
NC
P70/ EDREQ0/
P71/ EDREQ1/
P72/ ETEND0/
23 -B_ C0 5 IC19E IC19D CE0.1u
22 TP57 + A_ W 4
TP53 11 10 9 8
21 + B_ W 3
1
2
3
4
5
6
7
8
9
TP40 Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
20 -A_ W 2
19 TP39 -B_ W 1 74LVC14 74LVC14
TP38
18 + A_ C1 R169 10K MtrI0_ PB
TP37 53398-0590
17 TP36 + B_ C1 MtrI0_ PA
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
16 -A_ C1
TP34
15 -B_ C1 IC19C T58
14 TP29 + A_ H A[ 1..16]
13 TP26 + B_ H 5 6
TP23 VCC3
12 -A_ H MtrC1_ PB
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP18
11 TP27 -B_ H 74LVC14 MtrC1_ PA
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
10 + FAN IC19F MtrC0_ PB
TP30 R105 R106
9 -FAN 10K NON MtrC0_ PA
8 13 12 MtrA_ PB
JP2 VCC3 RA20 RA19
7 MtrA_ PA
Pad EXBA10E103J EXBA10E103J Serial_ LOAD
10K
6 TP19TP17TP8 74LVC14
5 VCC 1
6
1
6
1
10K
5
7
4
8
3
9
2
10
4
R9 100 2
3 @/ SensCVOrg
R10 100
2 @/ SensC1 3 RA17
1 R13 100 @/ SensHOrg FWE
EXBA10E102J
R152
R132
52808-2691
6
1
R107
C5 C8 C9 0
CE470p CE470p CE470p
VCC VCC
R96 R94
1.0K T1 1.0K T3
/ StepDrvEnable1 / StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD
PC3 C26 PC1 C12 PC5 C36

TP43 CE0.22u/ 50V TP9 CE0.22u/ 50V TP148 CE0.22u/ 50V
TP10
TP44 IC3 C32 IC1 C18 TP120 IC5 C35
TP42 MTD2005 VMTD TP5 MTD2005( NON) VMTD TP150 MTD2005F VMTD
MtrI0_ PA 25 8 MtrI2_ PA 25 8 PUMP3 ( Reserve) MtrH_ PA 19 1 WIPER HEIGHT
MtrI0_ PB VCC VMMA CE0.22u/ 50V MtrI2_ PB VCC VMMA CE0.22u/ 50V MtrH_ PB VCC VMMA CE0.22u/ 50V
3 20 PUMP1 3 20 24 14
MtrI0Dcy ALM VMMB D9 FL16 MtrI2Dcy ALM VMMB D1 FL8 MtrHDcy ALM VMMB D34
D1FS6 TP63EXCML20A390 D1FS6( NON) TP32 EXCML20A390 D1FS6 FL25 EXCML20A390
5 10 5 10 26 3
TP54 23 PHA OUT1 12 + A_ I0 TP21 23 PHA OUT1 12 + A_ I2 TP112 17 PHA OUT1 7 + A_ H
R128 PHB OUT2 D26 + B_ I0 R126 PHB OUT2 D18 + B_ I2 R50 PHB OUT2 + B_ H
24 14 24 14 18 8 D35
MtrI0_ 0_ DECAY OUT3 D11 D1FS6 -A_ I0 MtrI2_ 0_ DECAY OUT3 D3 D1FS6( NON) -A_ I2 MtrH_ 0_ DECAY OUT3 D38 -A_ H
3.3K 18 D1FS6 3.3K 18 3.3K 12 D1FS6 D1FS6
OUT4 TP59FL15 -B_ I0 OUT4 TP28 FL7 -B_ I2 OUT4 FL24 -B_ H
C24 C10 D1FS6( NON) C46
R30 R14 R53
6 7 6 7 27 28
1.0K CE0.047uTP45 ENA A LG A D28 EXCML20A390 1.0K CE0.047u TP11 ENA A LG A D20 EXCML20A390 1.0K CE0.047u TP84 ENA A LG A D39 EXCML20A390
22 21 22 21 16 15
TP41 ENA B LG B D10 D1FS6 TP4 ENA B LG B D2 D1FS6( NON) TP83 ENA B LG B D36
9 9 HS1 D1FS6
NC D1FS6 TP72FL14 NC TP35 FL6 GND D1FS6 FL23
2 15 2 15 D1FS6( NON) 23 HS2
26 VREFA NC 16 26 VREFA NC 16 20 VREFA GND 2
TP46 VREFB NC D27 EXCML20A390 TP12 VREFB NC D19 EXCML20A390 TP119 VREFB NC EXCML20A390
4 19 D12 D1FS6 4 19 D4 D1FS6( NON) 25 4 D40 D37
R33 CR NC R17 CR NC R51 CR NC D1FS6
VCC VCC VCC 6
MtrI0_ 1_ D1FS6 TP67FL13 MtrI2_ 1_ TP33 FL5 MtrH_ 1_ NC D1FS6 FL22
3.3K 1 27 3.3K 1 27 D1FS6( NON) 3.3K 22 9
VSA VSB VSA VSB VSA NC
R32 C27 EXCML20A390 R16 C13 EXCML20A390 R54 C47 11
NC D41 EXCML20A390
R31 D29 R15 D21 R52 13
1.0K D1FS6 1.0K D1FS6( NON) 1.0K NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
R40 220 R41 220
5
C25 C20 C21 C11 C1 C2 C45 C40 C41
11
13
17
11
13
17
13
10
R22 R25 220 R1 R4 220
CE3900p CE3900p CE820p CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/ 1W R43 1.0ohm/ 1W
R23 R24 R2 R3
0.68ohm/ 1W 0.68ohm/ 1W 0.68ohm/ 1W( NON) 0.68ohm/ 1W( NON)
VCC VMTD VCC VMTD VCC VMTD
PC4 C30 PC2 C16 PC7 C52

CE0.22u/ 50V CE0.22u/ 50V CE0.22u/ 50V
TP49 TP13 TP149
TP14
TP50 IC4 C33 IC2 C19 TP111 IC7 C51
TP48 MTD2005 VMTD TP7 MTD2005 VMTD TP151 MTD2005F VMTD
MtrI1_ PA MtrI3_ PA MtrW_ PA
25 8 CE0.22u/ 50V 25 8 CE0.22u/ 50V PUMP4 19 1 CE0.22u/ 50V WIPER
MtrI1_ PB VCC VMMA MtrI3_ PB VCC VMMA MtrW_ PB VCC VMMA
3 20 D13
PUMP2 3 20 D5 24 14 D53
MtrI1Dcy ALM VMMB FL12 MtrI3Dcy ALM VMMB FL4 MtrWDcy ALM VMMB FL33
D1FS6 TP70EXCML20A390 D1FS6 TP31 EXCML20A390 D1FS6 EXCML20A390
5 10 5 10 26 3
TP55 PHA OUT1 + A_ I1 TP22 PHA OUT1 + A_ I3 TP110 PHA OUT1 + A_ W
23 12 23 12 17 7
R129 PHB OUT2 D30 + B_ I1 R127 PHB OUT2 D22 + B_ I3 R69 PHB OUT2 D54 + B_ W
24 14 D15 D1FS6 24 14 D7 D1FS6 18 8 D57 D1FS6
MtrI1_ 0_ DECAY OUT3 18 -A_ I1 MtrI3_ 0_ DECAY OUT3 18 -A_ I3 MtrW_ 0_ DECAY OUT3 12 -A_ W
3.3K OUT4 D1FS6 TP61FL11 -B_ I1 3.3K OUT4 D1FS6 TP25 FL3 -B_ I3 3.3K OUT4 D1FS6 FL32 -B_ W
C28 C14 C62
R34 R18 R72
6 7 6 7 27 28
1.0K TP51 ENA A LG A D32 EXCML20A390 1.0K TP15
CE0.047u
ENA A LG A D24 EXCML20A390 1.0K CE0.047u
TP104 ENA A LG A D58 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
2-23
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 4 19 25 4
R37 CR NC D16 D1FS6 R21 CR NC D8 D1FS6 R70 CR NC D59 D1FS6
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_ 1_ TP56FL9 MtrI3_ 1_ TP20 FL1 MtrW_ 1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
C31 C17 C63 11
R36 R20 R73 NC
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 13 D60 EXCML20A390
1.0K 1.0K 1.0K NC
CE0.047u 10K D1FS6 CE0.047u 10K D1FS6 CE0.047u10K 21 D1FS6
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
C29 C15 C3 C61 C56 R61 220 R62 220 C57

5
11
13
17
11
13
17
13
10
CE3900p R26 R29 220 C23 CE3900p R5 R8 220 C4 CE3900p CE820p CE820p
C22
220 CE820p CE820p
220 CE820p
CE820p
R63 0.68ohm/ 1W R64 0.68ohm/ 1W
R27 R28 R6 R7
0.68ohm/ 1W 0.68ohm/ 1W 0.68ohm/ 1W 0.68ohm/ 1W
VCC VMTD VCC VMTD
PC8 C55 PC6 C39

CE0.1u CE0.1u
CE0.22u/ 50V CE0.22u/ 50V
TP108 TP109
TP127
IC8 C54 TP123 IC6 C38
TP116 MTD2005F VMTD TP117 MTD2005F( NON) VMTD
MtrC0_ PA MtrC1_ PA
19 1 CE0.22u/ 50V CAP UP/ DOWN 19 1 CE0.22u/ 50V Reserve
MtrC0_ PB 24 VCC VMMA 14 MtrC1_ PB 24 VCC VMMA 14
MtrC0Dcy ALM VMMB D61 FL37 MtrC1Dcy ALM VMMB D43
D1FS6 EXCML20A390 D1FS6( NON) FL29EXCML20A390
26 3 26 3
TP122 PHA OUT1 + A_ C0 TP113 PHA OUT1 + A_ C1
17 7 D62 17 7
R74 18 PHB OUT2 8 + B_ C0 R55 18 PHB OUT2 8 + B_ C1
D44
MtrC0_ 0_ DECAY OUT3 D65 D1FS6 -A_ C0 MtrC1_ 0_ DECAY OUT3 D47 D1FS6( NON) -A_ C1
3.3K 12 12
OUT4 D1FS6 FL36 -B_ C0 3.3K OUT4 FL28 -B_ C1
C65 C49 D1FS6( NON)
R77 R58
VMTD 1.0K 27 28 1.0K 27 28
TP115
CE0.047u 16 ENA A LG A 15
D66 EXCML20A390
CE0.047u TP87 16 ENA A LG A 15
EXCML20A390
D48
TP114 ENA B LG B D63 D1FS6 TP86 ENA B LG B D45
HS1 HS1 D1FS6( NON)
GND D1FS6 FL35 GND FL27
+ C81 23 HS2 23 HS2 D1FS6( NON)
1000u/ 63V VREFA GND VREFA GND
20 2 20 2
TP128 VREFB NC D64 EXCML20A390 TP121 VREFB NC
25 4 25 4 D46 EXCML20A390
R75 CR NC D67 D1FS6 R56 CR NC D49
VCC 6 VCC 6 D1FS6( NON)
MtrC0_ 1_ NC D1FS6 FL34 MtrC1_ 1_ NC FL26
22 9 22 9 D1FS6( NON)
3.3K VSA NC 3.3K VSA NC
C66 11 C50 11
R78 NC R59 NC
1.0K R76 13 D68 EXCML20A390 1.0K R57 13 D50 EXCML20A390
NC NC
CE0.047u 10K 21 D1FS6 CE0.047u10K 21 D1FS6( NON)
RSA
NC
RSB
RSA
NC
RSB
VSB VSB
R65 220 R66 220 R44 220 R45 220

5
5
C64 C59 C60 C48 C43 C44

13
10
13
10
CE3900p CE820p CE820p CE3900p CE820p CE820p
R67 0.68ohm/ 1W R68 0.68ohm/ 1W R47 R48

1.0ohm/ 1W( NON) 1.0ohm/ 1W( NON)
2
2-4 SUB BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Main Board.
2-24
CONNECTOR 52806-2410
Arrangement Diagram_ Soldering Side
CABLE-ASS' Y P-SIDE SENS FJ-540
2-25
CONNECTOR MDF7-16P-2.54DSA
CABLE-ASS' Y LINEAR-ENC FJ-540

2
Sub Board _ 1/4 Circuit Diagram
2-26
2-27
2
VCC VHV0 VHV1
C43 + C42 C41 + C38 C40 + C39

47u/ 16V 10u/ 50V
10u/ 50V
VHV0 VCC
VHV0 VCC CN36 VHV1
CN37 VHV0 CN35
0 HEAD 36
VHV0 VHV0 VHV1
36
35
VHV0
35
34 GND
1 HEAD 36
35
VHV1
2 HEAD
GND VCC VHV0 COM1_ A VCC VHV0 GND VCC VHV1
34 33 34
GND GND GND
33 32 33
32 COM0_ A 31
COM1_ A
32 COM2_ A
31 GND CN56
30 GND CN48
31 GND CN43
COM0_ A TP69 VHV0 COM1_ A TP45 VHV0 COM2_ A TP1 VHV1
30 21 29 21 30 21
GND GND GND GND GND GND
29 20 28 20 29 20
28 COM0_ A COM0_ B 19 27
COM1_ B COM1_ B 19 28 COM2_ A COM2_ B 19
27 GND GND 18 26 GND GND 18 27 GND GND 18
COM0_ B COM0_ B COM1_ B COM1_ B COM2_ B COM2_ B
26 17 25 17 26 17
25 16 24 16 25 16
24 15 23 15 24 15
23 GND TP61TP62TP55 GND 14 22 GND TP27TP11TP28 GND 14 23 GND TP31TP34 TP37 GND 14
COM0_ B GND VCC GND COM2_ B GND
22 13 21 13 22 13
21 GND VCC 12 20 / P_ SIDE_ SENS VCC 12 21 GND VCC 12
VCC NCHG0 GND NCHG1 GND NCHG2
20 11 19 11 20 11
19 HEAD_ TH_ BU GND 10 18 HEAD_ U/ D_ H GND 10 19 ENC_ PHA GND 10
GND LAT0 GND LAT1 GND LAT2
18 9 17 9 18 9
P_ SIDE GND HEAD_ U/ D_ L GND ENC_ PHB GND
17 GND 8 16 8 17 8
CH0 GND CH1 GND CH2
16 LAT0 7 15 LAT1 7 16 7
GND GND LAT2 GND
15 GND 6 14 6 15 6
14 NC 5 13
GND NC 5 14
GND NC 5
CH0 SCK0_ Z B CH1 SCK1_ Z B CH2 SCK2_ Z B
13 4 12 4 13 4
GND SCK0_ YB GND SCK1_ YB GND SCK2_ YB
12 NCHG0 3 11 NCHG1 3 12 3
SI0_ Z B SI1_ Z B NCHG2 SI2_ Z B
11 GND 2 10 2 11 2
10 SI0_ YB 1 9
GND SI1_ YB 1 10
GND SI2_ YB 1
9 GND 8
SCK1_ Z A
9 GND
SCK0_ YA 52207-2190 SCK1_ YA TP12 TP29 TP13 TP30 52207-2190 SCK2_ YA 52207-2190
8 SCK0_ Z A 7 SI1_ Z A 8 SCK2_ Z A
TP67 TP72 TP59TP60 TP19 TP15 TP32 TP23
7 SI0_ YA 6 SI1_ YA 7 SI2_ YA
6 5 6
5 SI0_ Z A 4
SCK1_ Z B
5 SI2_ Z A
4 SCK0_ YB 3
SCK1_ YB
4 SCK2_ YB
SCK0_ Z B SI1_ Z B SCK2_ Z B
3 2 SI1_ YB 3
SI0_ YB SI2_ YB
2 1 2
1 SI0_ Z B 1 SI2_ Z B
36FMN-STK
36FMN-STK 36FMN-STK
VCC VCC VCC
TP66
CN59 TP22 CN50 TP18 CN45
GND GND GND
21 21 21
COM0_ A 20 COM1_ A 20 COM2_ A 20
GND GND GND
19 19 19
COM0_ A COM1_ A COM2_ A
GND 18 GND 18 GND 18
17 17 17
COM0_ A 16 COM1_ A 16 COM2_ A 16
GND GND GND
HEAD_ TH 14 NC 14 NC 14
13 13 13
VCC 12 VCC 12 VCC 12
NCHG0 NCHG1 NCHG2
9 9 9
LAT0 8 LAT1 8 LAT2 8
TP73 TP76 TP68TP65 GND TP26 TP10 TP25 TP14 GND TP7 TP3 TP4 TP9 GND
7 7 7
CH0 CH1 CH2
2-28
6 6 6
NC NC NC
SCK0_ YA 5 SCK1_ YA 5 SCK2_ YA 5
4 4 4
SCK0_ Z A SCK1_ Z A SCK2_ Z A
3 3 3
SI0_ YA SI1_ YA SI2_ YA
SI0_ Z A 2 SI1_ Z A 2 SI2_ Z A 2
1 1 1
52207-2190 52207-2190 52207-2190
ENC_ PHA
/ P_ SIDE_ SENS
VCC
ENC_ PHB
HEAD_ U/ D_ H
C44
CE0.1u HEAD_ U/ D_ L
8
IC10A
3 R39
R34 +
1 0
0 2
-
BA10358F R41 VCC
4
10K 1%
R36
NON
VCC
VCC
1
R38 R29
TR1
To LINEAR ENCODER BOARD
NON 1K
CN60
/ P_ SIDE_ SENS 2 CN52 1
R32 R31 1 ENC_ PHA 2
IC10B DTB123EK
2 3
3
82 100 3 ENC_ PHB 4
5
7 + VR1 53261-0390 53261-0490
6 22K
-
BA10358F
VCC LED9
R35 2.2K R28
C47 330
R30 CE1000p SEL6410E-TP5
C45 CE1000p 3.3K
D2
1SS355
PRINT CARRIAGE BOARD 1/ 2

D1
1SS355
VHV2
C37 + C36
CE0.1u
10u/ 50V
VHV1 VCC VHV2 VCC
CN34 VHV2 VCC CN32
36 VHV1 4 HEAD CN33
36 VHV2
VHV1 VHV2 VHV2
35
34 GND
36
35
VHV2
5 HEAD 35
34 GND
6 HEAD
COM4_ A VCC VHV1 GND VCC VHV2 COM6_ A VCC VHV2
33 34 33
GND GND GND
32 33 32
31 COM4_ A 32
COM5_ A
31 COM6_ A
30 GND CN55
31 GND CN47
30 GND CN42
29 COM4_ A TP78 VHV1 21 30
COM5_ A TP39 VHV2 21 29 COM6_ A TP2 VHV2 21
28 20 29 20 28 20
27 COM4_ B COM4_ B 19 28
COM5_ A COM5_ B 19 27 COM6_ B COM6_ B 19
26 18 27 18 26 18
25 COM4_ B COM4_ B 17 26
COM5_ B COM5_ B 17 25 COM6_ B COM6_ B 17
24 16 25 16 24 16
23 15 24 15 23 15
22 GND TP56TP53TP54 GND 14 23 GND TP40 TP41 TP42 GND 14 22 GND TP35 TP36 TP38 GND 14
21 GND GND
13 22
COM5_ B GND
13 21 GND GND
13
20 VCC VCC 12 21
GND VCC 12 20 VCC VCC 12
GND NCHG4 VCC NCHG5 GND NCHG6
19 11 20 11 19 11
18 GND GND 10 19
GND GND 10 18 GND GND 10
17 GND LAT4 9 18
GND LAT5 9 17 GND LAT6 9
16 GND GND
8 17
GND GND
8 16 GND GND
8
GND CH4 GND CH5 GND CH6
15 LAT4 7 16 7 15 7
GND LAT5 GND LAT6 GND
14 6 15 6 14 6
13 GND NC
5 14
GND NC
5 13 GND NC
5
CH4 SCK4_ Z B CH5 SCK5_ Z B CH6 SCK6_ Z B
12 4 13 4 12 4
11 GND SCK4_ YB
3 12
GND SCK5_ YB
3 11 GND SCK6_ YB
3
NCHG4 SI4_ Z B NCHG5 SI5_ Z B NCHG6 SI6_ Z B
10 2 11 2 10 2
9 GND SI4_ YB
1 10
GND SI5_ YB
1 9 GND SI6_ YB
1
SCK4_ Z A GND SCK6_ Z A
8 9 8
SCK4_ YA TP57TP58TP63TP64 52207-2190 SCK5_ YA 52207-2190 SCK6_ YA TP17 TP8 TP5 TP6 52207-2190
7 SI4_ Z A 8 SCK5_ Z A 7
TP43 TP47 TP44 TP46 SI6_ Z A
6 SI4_ YA 7 SI5_ YA 6 SI6_ YA
5 SCK4_ Z B 6 SI5_ Z A 5 SCK6_ Z B
4 5 4
SCK4_ YB SCK5_ YB SCK6_ YB

3 4 3
SI4_ Z B SCK5_ Z B SI6_ Z B
2 SI4_ YB 3 SI5_ YB 2 SI6_ YB
1 2 SI5_ Z B 1
1
36FMN-STK 36FMN-STK
36FMN-STK
VCC VCC VCC
TP77
CN58 TP48 CN49 TP16 CN44
COM4_ A 20 COM5_ A 20 COM6_ A 20
GND GND GND
COM4_ A 19 COM5_ A 19 COM6_ A 19
17 17 17
COM4_ A 16 COM5_ A 16 COM6_ A 16
GND GND GND
NC 14 NC 14 NC 14
13 13 13
VCC VCC VCC
2-29
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
LAT4 9 LAT5 9 LAT6 9
8 8 8
TP75 TP74 TP70 TP71 GND TP50 TP51 TP52 TP49 GND TP33 TP24 TP20 TP21 GND
7 7 7
CH4 CH5 CH6
NC 6 NC 6 NC 6
SCK4_ YA 5 SCK5_ YA 5 SCK6_ YA 5
4 4 4
SCK4_ Z A SCK5_ Z A SCK6_ Z A
3 3 3
SI4_ YA SI5_ YA SI6_ YA
SI4_ Z A 2 SI5_ Z A 2 SI6_ Z A 2
1 1 1
52207-2190 52207-2190 52207-2190
To HEAD UP/ DOWN SENSOR

VCC
R26 R27
1K 1K
CN46
1
HEAD_ U/ D_ H 2
3
4
HEAD_ U/ D_ L 5 PRINT CARRIAGE BOARD 2/ 2
6
53261-0690
2
2-5 TUC-1
WIRING MAP _ TUC-1
SW cw/ ccw
SW Forward/ Reverce
AC POWER
CN1 CN5 CN4
POWER SW CN3 CN2
MAIN BOARD
2
CN9 CN6
SENSOR
MOTOR
Main Board _ Circuit Diagram

+5V +5V
R11 R12
1K 1K
SW1
1 4
SW1 2
SW2 3
KHS02E
+19V +5V
R8
1K
CN1 1 CN3 CN6
1 SENSOR INPUT 1 R13
2 2 2 SENS1
TO POWER SW CX29
3 3 33
HEC2305-01-250 B3P-VH 5267-03A
D4
19V +5V +5V
TO POWER SW 1SS355 +5V
CN2 FL1 IC3 L4960 L1 R6 R7

1 7 TO MODE SELECT SW
1 1 7 1K 1K
2 EXCELDR35V TAKEUP ON CW RA2
3 CN5
6 CL02BE181 4 5 MODE_CW
C10 + 6 OFF 1 4 5 6
B3P-VH C5 3 MODE_CCW
non 2 3 6
3
5
7
2
4
FL1 C3 TAKEUP ON CCW 2 TMFOR

C8 CE0.1u + 3 1 2 7 8
100u/63V CE0.1u 4 1 8 TMBACK
3
5
2
4
EXCELDR35V C9 5267-04A EXBV8V330J

+ 100u/63V
5
6
7
8
R3
100K C21 R14 TO MANUAL SW
C12 4.7K CN4 RA1
4 5
3 6
2 7
1 8
10u/35V CE2200p R15 FORWARD EXBV8V330J

15K 1
D3 2
OFF 3
D5S6M
4
3
2
1
4
C20 REVERSE 5
CE0.033u 5267-05A
C2 +5V
CE0.1u
R5
TU IN
4.7K
8
TU STORE
IC2 TU OUT
4 3 TU LOAD
VCC
R Q CLK1
TU CLK
R4
2 TRIG DIS 7 C24
+5V CE1.0uF
47K
GND
5 CVolt THR 6
NE555P C17 PWM f : 128Hz

C13 CE0.022u
GND 100
GND 99
I/O7 A7 98
I/O6 A6 97
I/O5 A5 96
I/O4 A4 95
I/O3 A3 94
I/O2 A2 93
I/O1 A1 92
I/O0 A0 91
VCC 90
GND 89
GND 88
VCC 87
I5 86
I/O63 H0 85
I/O62 H1 84
I/O61 H2 83
I/O60 H3 82
I/O59 H4 81
I/O58 H5 80
I/O57 H6 79
I/O56 H7 78
GND 77
GND 76
1
CE0.01u Duty : 47% (L=ON)
1 GND GND 75
2 TD1 GND 74 TD0
TD1 3
/RESET I/O8 B7 /TRST 73
4 I/O9 B6 I/O55 G7 72
5 I/O10 B5 I/O54 G6 71
TMBACK 6 I/O11 B4 I/O53 G5 70
7 I/O12 B3 I/O52 G4 69
TMFOR 8
MODE_CCW I/O13 B2 I/O51 G3 68
9 I/O14 B1 I/O50 G2 67
MODE_CW 10 66
I/O15 B0 I/O49 G1
+5V 11 I0/CLK0 I/O48 G0 65
C27 CLK1 12
CE0.1u +5V VCC I4/CLK3 64
13 GND GND 63
+5V IC1 14 62 C25
C22 I1/CLK1 VCC
8
TL7705CP-B 15 I/O16 C0 I3/CLK2 61 CE1.0uF

R2 CE1.0uF 16 I/O47 F0 60
R1 I/O17 C1
+5
10K 17 I/O18 C2 I/O46 F1 59

10K 7 18 58
SNS I/O19 C3 I/O45 F2
RST 5 /RESET 19 57
2 20 I/O20 C4 I/O44 F3
RSTIN I/O21 C5 I/O43 F4 56
VREF 1 21 55
3 22 I/O22 C6 I/O42 F5
54
GND
CT I/O23 C7 I/O41 F6 SENS1

TMS 23 I/O40 F7 53
TMS
I/O24 D7
I/O25 D6
I/O26 D5
I/O27 D4
I/O28 D3
I/O29 D2
I/O30 D1
I/O31 D0
I/O32 E0
I/O33 E1
I/O34 E2
I/O35 E3
I/O36 E4
I/O37 E5
I/O38 E6
I/O39 E7
TCK 24 TMS 52
25 TCK
+ C11 GND TCK 51
GND
GND
GND
GND
GND
GND
C4
VCC
VCC
10u/35V
4
C1 CE0.1u
I2
CE0.1u
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
C23
CE1.0uF
IN1
IN2
+19V SW1 MTRON
SW2
+5V
C6
C15 CE0.1u
14
12
CE0.01u
R18 IC5 +19V
4.7K
3
REF
+5
2 FB
INV1
2
1 +5V C19
NONI1 IC6 CE0.022u
R9 8
C14 C1
1K 15 9 11 4
VS
CE0.01u 16 INV2 E1 11 EN BOOT1

NONI2 C2 CN9
10 5
4 E2 IN1 IN1 BLACK
3
GND
DEAD OUT1 RED 1

13 OC IN2 7
IN2 2
C
R
1
R17 9 OUT2
UPC494GS VREF 5566-02A
OPEN:MUTEON
SENSE
4.7K
7
5
6
+5V
GND
BOOT2 8
C18
R16 L6203 CE0.022u
4.7K
10
R19 R10
6
C16
4.7K 1K
CE0.01u
+ R20 D1 D2
MTRON D2FL20U D2FL20U
0.56/2W
C26 C7 C31
220u/63V CE0.1u CE0.22u
2-30
2-6 HEATER BOARD
Arrangement Diagram_Component Side
2-31
Heater Board_Circuit Diagram
2-32
2-7 MAINTENANCE PARTS LIST _ Electrical Parts Revised 3
MAIN BOARD
IC No. Parts No. Description Function
IC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATOR
IC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATOR
SERVO BOARD
IC2 15189105 MTD2005 MOTOR DRIVER for Right PUMP
IC3 15189105 MTD2005 MOTOR DRIVER for Left PUMP
IC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMP 2
Q4 15119122 2SJ535 MOTOR POWER SUPPLY
HEAD BOARD
IC50 15159127 E09A19RA D/A CONVERTER(CYAN)
IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)
IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)
IC54 15159127 E09A19RA D/A CONVERTER(BLACK)
IC55 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)
IC56 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)
IC58 15159127 E09A19RA D/A CONVERTER(CYAN)
IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)
IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)
IC62 15159127 E09A19RA D/A CONVERTER(BLACK)
IC63 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)
IC64 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)
TR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)
TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)
TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)
TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)
TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)
TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)
TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)
TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)
TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)
TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)
TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)
TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)
TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)
TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)
TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)
TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)
TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)
TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)
TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)
TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)
TR65 15119122 2SJ535 HEAD POWER SUPPLY
F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)
F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)
F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)
2-33
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 12min.(1 Head) NETWORK BOARD REPLACEMENT : 10min.

1. THERMISTER CHECK 1. FIRMWARE UPGRADE
2. HEAD ALIGNMENT 2. IP ADDRESS SETTING Adj. Time : 7min.
3. HEAD INFORMATION CLEAR < Total Time : 17min. >
4. CHECKING THE CAP HEIGHT *7 Adj. Time : 40min.
< Total Time : 70min.> HEAD BOARD REPLACEMENT : 10min.
1. THERMISTER CHECK
WIPER REPLACEMENT : 5min. 2. HEAD UP/DOWN SENSOR CHECK *3
< Total Time : 5min. > 3. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min.
< Total Time : 23min. >
CAP TOP REPLACEMENT : 30min.(6 pcs.)
1. CHECKING THE CAP HEIGHT *7 Adj. Time : 2min. SERVO BOARD REPLACEMENT : 25min.
< Total Time : 32min. > 1. AGING Adj. Time : 5min.
CARRIAGE MOTOR REPLACEMENT : 20min.
1. SERVO LOCK CHECK
BATTERY REPLACEMENT : 7min.
2. AGING 1. BATTERY FLAG CLEAR *4
3. MOTOR HOURS CLEAR Adj. Time : 5min. < Total Time : 7min. >
PANEL BOARD REPLACEMENT : 7min.
PUMP REPLACEMENT : 25min.(3 pcs.) 1. LCD/LED//BUZ CHECK *5
1. PUMP TIMES CLEAR 2. KEY CHECK *6 Adj. Time : 3min.
< Total Time : 25min. > < Total Time : 10min. >
MAIN BOARD REPLACEMENT : 15min. CARRIAGE BOARD REPLACEMENT : 15min.

1. DIP SW SETTING 1. HEAD UP/DOWN SENSOR CHECK *3
2. BATTERY INSTALLATION 2. THERMISTER CHECK
3. FIRMWARE INSTALLATION 3. PAPER SIDE SENSOR ADJUSTMENT Adj. Time : 5min.
4. SYSTEM PARAMETER INITIALIZE <Total Time : 20min.>
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1 INK TUBE REPLACEMENT : 75min. (12 pcs.)
7. CAP & WIPER CHECK *2 < Total Time : 75min. >
8.CHECKING THE CAP HEIGHT *7
9. SENSOR CHECK CARRIAGE WIRE REPLACEMENT : 45min.
10. LIMIT & CUT DOWN POSITION INITIALIZE 1. WIRE TENSION ADJUSTMENT
11. LINEAR ENCODER SETUP 2. LIMIT & CUT DOWN POSITION INITIALIZE
12. PAPER SIDE SENSOR ADJUSTMENT 3. LINEAR ENCODER SETUP Adj. Time : 15min.
13. INK TYPE SETTING < Total Time : 60min. >
14. HEAD ALIGNMENT
15. CALIBRATION Adj. Time : 67min. LINEAR ENCODER REPLACEMENT : 25min.
< Total Time : 82min. > 1. LINEAR ENCODER SETUP Adj. Time : 3min.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*4 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*5 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*6 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST]
> [CHECK GAP].
3-1
Revised 8
To prevent static damage, discharge static electricity from your body before you touch any of
electronic components. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive component from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the component
to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive component, first place it in an antistatic container or
packaging.
z Handle all sensitive components in a static-safe area. If possible, use antistatic floor pads
and workbench pads.
3-1 HEAD REPLACEMENT

Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-2
From the menu (NOT from the service menu), select
2
[INK CONTROL] > [PUMP UP], and select the group MENU
which you want to remove the INK of. INK CONTROL
[ ]
INK CONTROL PUMP UP
PUMP UP ALL
PUMP UP
A GROUP
PUMP UP
B GROUP
PUMP UP
C GROUP
PUMP UP
A-B GROUP
PUMP UP
B-C GROUP
PUMP UP
A-C GROUP
Input the HEAD RANK of the head which is going to be

3
installed.
[ ], [ ], [ ] + POWER ON
[MENU] key
Make sure to input the HEAD RANK before

replacing the head, because the sticker which
MENU
the head rank is written on will be hidden
SERVICE MENU
once the head is installed.
In [HEAD RANK] menu, select the Head No. of the HEAD RANK
4
head that you are going to replace and input the HEAD SERVICE MENU 5CY2F2F
RANK written on the new head. HEAD RANK

Input the HEAD RANK by selecting the digit with the [ ]
Left and Right keys, and changing the parameters with
HEAD RANK
the Up and Down keys. HEAD 1
Press the [ENTER] key to save the settings.
[ ]
** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD HEAD RANK 1
3] from the head at the left end in order. 5CY2F2F (1/5)
[ENTER]
3-3
Remove the RIGHT I/S COVER.
5
RIGHT I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

6 SERVICE MENU
press the [ENTER] key. The CAPPING UNIT moves
CAP&WIPER CTRL
down and allows you to move the HEAD CARRIAGE by
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Turn off the SUB POWER SW, and then turn off the
7 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
Be sure to turn off the MAIN POWER SW

when replacing the head. The head or main
board could break, otherwise. It is
recommended to disconnect the AC code.
Remove the CARRIAGE COVER.

8 CARRIAGE COVER
3-4
Remove the DAMPER PLATE and remove the 2 INK
9 DAMPER PLATE
DAMPERs from the HEAD which will be replaced.
Do not hold both sides of the INK DAMPER so

hard. It could break.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents the ink from dropping on the HEAD
BOARD.
Remove the HEAD BOARD COVER (the transparent

10
cover).
Disconnect the 2 flexible cables from the HEAD.

11
Remove the SPRING, and remove the 3 screws fixing

12
the HEAD in order as shown in the figure.
Then, pull the HEAD towards the front and pull it up to 2
remove it.
1
SPRING
3-5
Remove the HEAD from the ADAPTER and fix the new
13 HEAD
HEAD to the ADAPTER.
Make sure to fix the HEAD by pressing it to the

bottom left corner of the ADAPTER.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
ADAPTER
Install the HEAD to the head carriage and fix the 3

14
screws temporarily. Then, fix the SPRING and tighten
up the 3 screws in order as shown in the figure. 2
Use the 2kgf·cm torque driver (ST-056) to

tighten up the screws.
1
SPRING
Connect the 2 flexible cables to the HEAD BOARD.

15
Do not connect cable to the wrong connecter.
Fix the HEAD BOARD COVER temporarily.

16
The HEAD BOARD COVER should be fixed to

prevent the ink from dropping on the HEAD
BOARD when fixing the INK DAMPERs. It is
not necessary to fix the cover with the NYLON
LIVET, because the cover needs to be removed
for the HEAD ALIGNMENT.
3-6
Replace the 2 new INK DAMPERs, and fix to the HEAD.
17
Make sure to replace the DAMPERs when the
HEAD is replaced.
Do not hold both sides of the INK DAMPER so

hard. It could break.
You can connect either INK DAMPER to the
either connector on the HEAD, however,
basically please connect the INK DAMPER
which has the Ink Tube with 2 lines to rear side
and connect the INK DAMPER which has the
Ink Tube with 1 line to front side.

18
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
From the menu (NOT from the service menu), select

19
[INK CONTROL] > [HEAD REPLACE], and select the MENU
INK CONTROL
group which you want to fill INK of, and press the
[ ]
ENTER key. INK CONTROL HEAD REPLACE
HEAD REPLACE ALL
HEAD REPLACE
A GROUP
HEAD REPLACE
B GROUP
HEAD REPLACE
C GROUP
HEAD REPLACE
A-B GROUP
HEAD REPLACE
B-C GROUP
HEAD REPLACE
A-C GROUP
3-7
Enter the SERVICE MODE and perform the following
20
adjustments.
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT
HOW TO CLEAR THE HEAD INFORMATION

SERVICE MENU
HISTORY MENU
After THERMISTER CHECK and HEAD ALIGNMENT, [ ]
clear the HEAD INFORMATION from the SERVICE HISTORY MENU HEAD GROUP
MENU > HISTORY MENU > HEAD GROUP. Select the HEAD GROUP CLEAR H1
HEAD you replaced and press the ENTER key.
HEAD GROUP
CLEAR H2
HEAD GROUP
CLEAR H3
HEAD GROUP
CLEAR H4
HEAD GROUP
CLEAR H5
HEAD GROUP
CLEAR H6
HEAD GROUP
CLEAR ALL
< NOTE for fixing the DAMPER PLATE > DAMPER PLATE
When you fix the DAMPER PLATE after the above
adjustments, make sure not to press it down to the
DAMPERs.
* Fix the screws at the bottom of the long screw hole.
3-8
3-2 WIPER REPLACEMENT
Turn on the SUB POWER SW while pressing the

1
[CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key.

2
The head moves to the left side.
MAINTENANCE
WIPER REPLACE
NOW PROCESSING..
Make sure the screen shown in the figure is displayed.

3 FINISHED WIPER
Then, remove the RIGHT I/S COVERs. REPLACEMENT?
RIGHT I/S COVER
Using tweezers, grasp the bottom portion of the wiper

4
and take it off the hook.
3-9
Remove the WIPER and install the new one.
5
Make sure to fix the wiper so that the rubber

side faces the front.
Use the tweezers to press the area shown in the figure

6
and engage the WIPER on the hook.
Make sure to engage it on the hook. If the

WIPER is not hooked, it may fall off during
use.
Fix the RIGHT I/S COVER and press the [ENTER] key.
7
The head carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the sub power will be turned off.
RIGHT I/S COVER
3-10
3-3 CAP TOP REPLACEMENT

1
RIGHT I/S COVER

2
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards so that it

4
is not above the capping unit.
Be careful that the head does not strike the

media or media clamp.
3-11
Remove the INNER I/S COVER.
5
INNER I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

6 SERVICE MENU
the [ENTER] key. The capping unit moves up. Press
CAP&WIPER CTRL
the [ENTER] key 3 times, because the capping unit
moves up in 3 steps. [ ]
CAP&WIPER CTRL
CAP
[ ][ ]
CAP
UP
[ENTER]
7 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
Disconnect the tube (Black) of the CAP TOP from the

8 JOINT TUBE
tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP.
Make sure to replace the CAP TOP one by

one. If you disconnect the plural tubes at the
same time, there is a danger of connecting to
a wrong tube.
3-12
Unhook the CAP FRAME with holding it by the other
9
hand, and remove it.
CAP FRAME
Make sure to hold the CAP FRAME. There is

a SPRING under the CAP TOP. The CAP
TOP will jump out unless you hold the cap
frame when removing it.
Remove the CAP TOP together with the tube.

10
CAP TOP
Fix the new CAP TOP. Make sure to fix it so that the
11
tube side faces the front.
CAP TOP
Make sure not to touch the sponge.

Make sure the SPRING is properly fixed
under the CAP TOP.
Fix the CAP FRAME.

12
CAP FRAME
3-13
Connect the tube of the CAP TOP to the tube of the
13 JOINT TUBE
PUMP using the JOINT TUBE.
Then, replace the other CAP TOPs in the same way.
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
Fix the INNER I/S COVER.

14
INNER I/S COVER
Turn on the MAIN POWER SW, then turn on the SUB

15
POWER SW while pressing the Left, Right and Down
[ ], [ ], [ ] + POWER ON
keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU

16 SERVICE MENU
press the [ENTER] key. The capping unit moves down.
CAP&WIPER CTRL
[ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
3-14
Move the HEAD CARRIAGE by hand to the standby
17
position.

18
the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage
by moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with
adjusting the position of the head carriage.
GUIDE
GUIDE
Fix the RIGHT I/S cover

19
Enter the SERVICE MODE and perform the following
adjustment.
RIGHT I/S COVER
1.CAP HEIGHT CHECK
3-15
3-4 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.

1 < REAR VIEW >
MAIN POWER SW

2
RIGHT I/S COVER
Remove the PANEL COVER. Be sure to disconnect

3 PANEL COVER
the flexible cable connected to the PANEL BOARD.
Remove the SPRING.

4
SPRING
3-16
Disconnect the connector of the encoder cable.
5
CONNECTOR
Remove the screws fixing the FLANGE and remove

6
the MOTOR together with the FLANGE. Disconnect
the 2 cables from the MOTOR then. FLANGE
Remove the MOTOR from the FLANGE.

7 FLANGE
Fix the new MOTOR to the FLANGE.
Be careful with the fixing direction of the

FLANGE.
Connect the 2 cables to the MOTOR and fix the

8
FLANGE with the 2 screws temporarily.
FLANGE
Be careful not to connect the cable to the

wrong connector. The red cable should be
connected to the red connector.
3-17
Fix the SPRING. Then, tighten up the 2 screws to fix
9
the FLANGE with checking the gears mesh without
backlash.
Apply a proper quantity of grease

(P/# 21675101 FLOIL GE-676 BLACK) SPRING
between gears.
Connect the connector of the encoder cable.

10
Tie the cables as shown in the figure to prevent

the connector from being disconnected. CONNECTOR
Connect the PANEL CABLE to the PANEL BOARD,

11 PANEL COVER
and fix the PANEL COVER.
Perform the SERVO LOCK CHECK.

12
After turning on the main power, turn on the sub power
[ ], [ ], [ ] + POWER ON
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
3-18
13 In [SERVO LOCK] menu, select [S].
Move the head carriage left and right by hand and
make sure the value on the LCD changes depending on
the head position. SERVICE MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
Press the [ENTER] key to excite the MOTOR.

14
Make sure the MOTOR is locked and the value on the
LCD doesn't change.
SERVO LOCK
S: 1688
[ENTER]
SERVO LOCK
S:* 1688
Check the AGING.

15
Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
SERVICE MENU
machine do the AGING and finish it.
AGING
[ ]
Do the AGING with the head set at the HIGH AGING

position for its safety. SCAN
Clear the motor working hours.

16 SERVICE MENU
Go back the SERVICE MENU, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor HISTORY MENU
working hours will be reset to 0. MOTOR GROUP
[ ] [ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ENTER]
3-19
3-5 PUMP REPLACEMENT

1
RIGHT I/S COVER

2
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
4 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
3-20
Move the HEAD CARRIAGE slowly leftwards.
5

Remove the INNER I/S COVER.

6
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from the

7 JOINT TUBE
tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new PUMP.
Make sure to replace the PUMP one by one.

If you disconnect the tubes of the plural
PUMPs at the same time, there is a danger of
connecting to a wrong tube.
PUMP
Remove the PUMP and replace it to the new one.

8
Then put the 2 longer tubes into the DRAIN TUBE.
Then, replace the other 2 PUMPs in the same way.
Make sure to fix the 2 projection parts of the

PUMP to the holes of the FRAME.
3-21
Connect the tube of the CAP TOP to the tube of the
9 JOINT TUBE
PUMP using the JOINT TUBE.
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
PUMP
Fix the INNER I/S COVER.

10
INNER I/S COVER
Move the HEAD CARRIAGE by hand to the standby

11
position.
Turn on the MAIN POWER SW. Then, turn on the SUB

12
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-22
13
the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage
by moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with
adjusting the position of the head carriage.
GUIDE
GUIDE
Clear the pump times.

14
Go back to the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP], and select the PUMP you
replaced and clear the time.
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU PUMP TIMES A PUMP TIMES A
MOTOR GROUP 122 HOURS CLEAR
PUMP TIMES B PUMP TIMES B

105 HOURS CLEAR
PUMP TIMES C PUMP TIMES C

111 HOURS CLEAR
3-23
3-6 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP

1
UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
automatically turned off.
MENU INK CONTROL
INK CONTROL EMPTY MODE
INK CONTROL
PUMP UP
2 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
Remove the following covers. FRONT RAIL COVER

3
LEFT and RIGHT I/S COVERs REAR RAIL COVER
RIGHT TOP COVER RIGHT I/S COVER

FRONT and REAR RAIL COVERs
RIGHT TOP COVER
FRONT COVER
LEFT I/S COVER
FRONT COVER

4 CARRIAGE COVER
3-24
Remove the clear cover fixed on the CARRIAGE
5
BOARD, and remove the 4 NYLON LIVETs fixing the
clear plates. Then, disconnect all the 6 flexible cables
that are coming from the CABLE BEAR.
Remove the GUIDE PLATEs of the CABLE BEAR

6
and the CABLE GUIDEs. Then, take out the flexible
cables from the CABLE BEAR. GUIDE PLATE
Blank CABLE GUIDE
REAR VIEW OF MACHINE
Disconnect the INK TUBEs from the INK DAMPERs,

7
and put the scotch tape at the tip of the ink tubes to
prevent the ink from coming out.
Make sure not to replace the INK TUBEs of

different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.
Disconnect the INK TUBEs from the JOINTs, and put

8
the scotch tape at the tip of the INK TUBEs to prevent
the ink from coming out.
It is not necessary to replace the INK TUBEs

of the other side of the JOINTs.
JOINT
3-25
Pull out the INK TUBEs from the CABLE BEAR.
9
Put the new INK TUBEs in the CABLE BEAR.

10
Be careful which hole of the TUBE GUIDE

should be used for each INK TUBE.
CK
Lc M
Y Lm C
M
Connect the new INK TUBEs to the JOINTs, and mark

11
the INK TUBEs to indicate the color of the ink.
JOINT
Cut the INK TUBEs at appropriate length and connect

12
them to the INK DAMPERs. Then mark the INK TUBEs
to indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
3-26
Connect the 6 FLEXIBLE CABLEs to the CARRIAGE
13
BOARD and fix the NYLON LIVETs to fix the CLEAR
PLATEs.
Put back the GUIDE PLATEs and the CABLE GUIDEs.

14
Make 1 position for the GUIDE PLATE blank at the GUIDE PLATE
edge of the CABLE BEAR.
Fix the CABLE GUIDE at the position shown in the
figure.
Blank CABLE GUIDE
Make the 3 positions for the GUIDE PLATE blank at the

TUBE GUIDE.
Do not fix CABLE GUIDE here.
TUBE GUIDE
REAR VIEW OF MACHINE Blank
Make the 3 positions for the GUIDE PLATE blank at the

other TUBE GUIDEs. TUBE GUIDE
Fix the CABLE GUIDE at the first GUIDE PLATE after GUIDE PLATE
the blank.
Blank
CABLE GUIDE
3-27
3-7 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)

1. When the Board Cover is opened
Heater Board Stay Shield Stay
2. When the Heater Board Stay and the Shild Stay are removed
Head Board
Servo Board
SW Power Supply AC Junction Board Network Board Main Board
3-28
1
REAR VIEW
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

2 RIGHT I/S COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
Remove the SHIELD STAY.

3
SHIELD STAY
3-29
HEAD BOARD REPLACEMENT
HEAD BOARD CONNECTOR LAYOUT
CN-34
CN-35,36,37,38,39,40
CN-31
CN-30
Disconnect the CABLEs from the HEAD BOARD.

1
Remove the screws and disconnect the CONNECTOR.

2
3-30
Replace the HEAD BOARD to the new one.
3
Connect all the CABLEs to the HEAD BOARD.

4
Carry out the following checks.

5
1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. FAN ON THE HEAD BOARD
3-31
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT
CN15 CN13 CN8 CN4

CN7 CN1
CN9
CN2
CN18
CN17
CN16
CN11
Disconnect all the CABLEs from the SERVO BOARD.

1
Replace the SERVO BOARD to new one.

2
3-32
Connect all the CABLEs to the SERVO BOARD.
3
Carry out the following checking.

4
1. AGING
3-33
NETWORK BOARD REPLACEMENT
Remove the 2 SCREWs.
1
Disconnect the NETWORK BOARD from the MAIN BOARD.

2 Replace it to the new one and connect it.
Fix the NETWORK BOARD with 2 SCREWs.

3
Carry out the following adjustment.

4
1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
3-34
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN1 CN7
CN3
CN12
CN14
CN4
Disconnect all the CABLEs which are connected to the

1 MAIN BOARD, SERVO BOARD and HEAD BOARD.
Make sure to print out the SERVICE REPORT

or take a note of the HEAD RANK before
replacing the MAIN BOARD.
We recommend to use the Service Tool
"Peck.exe" to receive the all settings.
Remove the NETWORK BOARD.

2
3-35
Remove the SERVO BOARD and HEAD BOARD.
3
Replace the MAIN BOARD to the new one.

4
Fix the SERVO BOARD and HEAD BOARD.

5
Fix the NETWORK BOARD.

6
3-36
Connect all the CABLEs.
7
Carry out the following adjustments and settings.

8 1. DIP SW SETTING 9. SENSOR CHECK
2. BATTERY INSTALLATION 10. LIMIT & CUT DOWN POSITION INITIALIZE
3. FIRMWARE INSTALLATION 11. LINEAR ENCODER SETUP
4. SYSTEM PARAMETER INITIALIZE 12. PAPER SIDE SENSOR ADJUSTMENT
5. HEAD RANK SETTING 13. INK TYPE SETTING
6. SERIAL NUMBER INPUT *1 14. HEAD ALIGNMENT
7. CAP & WIPER CHECK *2 15. CALIBRATION
8. CHECKING THE CAP HEIGHT *7
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
If you use the Peck.exe and receive & sent the data, it is not necessary to carry out the under lined parts.
3-37
SW POWER SUPPLY REPLACEMENT
SW POWER SUPPLY CONNECTOR LAYOUT
To the [CN34] on the
HEAD BOARD
To the FAN
To the [CN16] on the

SERVO BOARD
To the [CN1] on the

AC JUNCTION BOARD
Remove the HEATER BOARD STAY together with the AC

1 JUNCTION BOARD. HEATER BOARD STAY
AC JUNCTION BOARD
Disconnect all the CABLEs.

2
3-38
Remove the SW POWER SUPPLY together with the FAN and
3 replace it to the new one.
Connect all the CABLEs.

4
3-39
3-8 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put

it into fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
1 Turn off the SUB POWER SW, and then turn off the
Revised 5
REAR VIEW
MAIN POWER SW.
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

2 RIGHT I/S COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
3-40
Remove the SHIELD STAY.
3
SHIELD STAY
Remove the BATTERY on the MAIN BOARD by pushing

4
it down and tilting towards right. SOCKET
MAIN BOARD
Replace the BATTERY with new one.

5
SOCKET
Be careful with the direction of the BATTERY.
BATTERY
MAIN BOARD
Fix the SHIELD STAY.

6
3-41
Turn on the MAIN POWER SW and turn on the SUB POWER
7
SW while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Clear the BATTERY FLAG from the [CLOCK CHECK]

8 SERVICE MENU
menu in the SERVICE MODE.
CLOCK CHECK
CLOCK CHECK B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
Revised 5 Turn off the SUB POWER SW, and then turn off the
9
MAIN POWER SW. REAR VIEW
MAIN POWER SW
Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/S
10 COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
3-42
Dispose the BATTERY.
11
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
3-43
3-9 CARRIAGE WIRE REPLACEMENT

1
REAR VIEW
MAIN POWER SW
Remove the following covers. LEFT TOP COVER

2
FRONT RAIL COVER
LEFT and RIGHT I/S COVERs
REAR RAIL COVER
PANEL COVER
LEFT and RIGHT TOP COVERs RIGHT TOP COVER

FRONT COVER
LEFT SIDE COVER
FRONT COVER
PANEL COVER
LEFT SIDECOVER
LEFT I/S COVER RIGHT I/S COVER
Be sure to disconnect the flexible cable

connected to the PANEL BOARD when
removing the PANEL COVER.
Loosen the screw fixing the HEAD CARRIAGE to the

3 CARRIAGE WIRE. TOP VIEW
3-44
Loosen the 2 screws and then the ADJUSTMENT SCREW
4 in order to loosen the wire tension.
ADJUSTMENT SCREW
Remove the CARRIAGE WIRE as shown in the figure.

5
Loosen the screws fixing the MOTOR FLANGE, then remove

6 the SPRING.
FLANGE
SPRING
Remove the SHAFT STAY and the E RING, then remove the
7 DRIVE PULLEY from the shaft.
SHAFT STAY
E RING
3-45
Remove the screws fixing the DRIVE GEAR and remove the
8 CARRIAGE WIRE from the PULLEY.
Fix one end of the new WIRE and fix the DRIVE GEAR to the
9 DRIVE PULLEY with the screws.
Put the DRIVE PULLEY into the shaft and fix it with the E
10
RING. Then, fix the SHAFT STAY.
SHAFT STAY
E RING
Wind the CARRIAGE WIRE around the DRIVE PULLEY

11
from bottom to the top, and fix the other end of the WIRE.
Make sure that the CARRIAGE WIRE does

not cross over.
3-46
Fix the SPRING, then tighten up the 2 screws to fix the
12 FLANGE with checking the gears mesh without backlash.
FLANGE
SPRING
Tighten the ADJUSTMENT SCREW and remove the slack in

13 the Wire.
Do not tigten it too tightly. ADJUSTMENT SCREW
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

14 comes to its second wind from the top.
Fix the HEAD CARRIAGE to the CARRIAGE WIRE.

15 TOP VIEW
3-47
16 Connect the PANEL CABLE to the PANEL BOARD, PANEL COVER
and fix the PANEL COVER.
17 Turn on the MAIN POWER SW. Then, turn on the SUB

[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
18 Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE in a whole width of the GUIDE

19 RAIL several times to remove the slack in the CARRIAGE
WIRE.
Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
3. LINEAR ENCODER SETUP
3-48
3-10 ENCODER SCALE REPLACEMENT
Remove the following covers. FRONT RAIL COVER

1
LEFT and RIGHT I/S COVERs REAR RAIL COVER
RIGHT TOP COVER RIGHT I/S COVER

RIGHT TOP COVER
FRONT COVER
LEFT I/S COVER
FRONT COVER
Remove the PLATE. PLATE

2

3
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

4 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
3-49
Move the HEAD CARRIAGE slowly leftwards.
5

Remove the ENCODER SCALE by removing the PLATE

6 fixing the ENCODER SCALE at its right end and the
SPRING on its left end.
ENCODER SCALE
SPRING PLATE
Remove the SPRING PLATE from the ENCODER SCALE

7
and fix it to the ENCODER SCALE where there is no black
dot written on it.
SPRING PLATE
BLACK DOT
Make sure not make scratches or put grease

on the ENCODER SCALE when fixing it.
Put the ENCODER SCALE in between the ENCODER

8
PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook up the ENCODER SCALE
SPRING on the left end. SPRING PLATE
Make sure that the ENCODER SCALE its in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
3-50
Move the HEAD CARRIAGE in a whole width of the
9
machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
Carry out the LINEAR ENCODER SETUP.

10
3-51
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056

Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-011

Tool Name TENSION METER
Purpose WIRE TENSION ADJUSTMENT
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT,CLEANING (SL)
Purpose HEAD CLEANING (SOL)

* Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE
[ ] ,[ ] ,[ ] + POWER ON
[ MENU ] key
SERVICE MENU HEAD RANK HEAD RANK 1

HEAD RANK HEAD 1 1234567 (1/5)
HEAD RANK HEAD RANK 6

HEAD 6 1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
SERVICE MENU SERIAL NO.

SERIAL NO. ZT00000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK
CAP&WIPER CHECK
COMPLETED
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where is on the Platen by hand.
2. Press the [ ENTER] key to check the Cap, Wiper, Wiper Up/ Down, Cap Motor, Cap Sensor,
Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.
SERVICE MENU FRHCPULWcwh 123456789101112

SENSOR CHECK *** M *** *** *EC**
This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, H: Origin Sensor,
C: Front Cover Sensor, P: Maintenance Cover Sensor, U: Head Height Sensor, L: Pinch Roller Sensor,
W: Paper Side Sensor, c: Cap Sensor, w: Wiper sensor, h: Wiper Height Sensor.
Head Height Sensor
H : HIGH
M : MIDDLE
L : LOW
Maintenance Cover Sensor
R : Right I/ S Cover is ON.
L : Left I/ S Cover is ON.
* : Both I/ S Covers are ON.
Blank : Both I/ S Covers are OFF.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU KEY CHECK

KEY CHECK NONE
This menu is used for checking the panel keys. [ NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
SERVICE MENU
As per display
LCD/LED/BUZ CHK
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/ OFF test of the LED,
Contrast ON/ OFF test of the LCD, back light test of LCD, Buzzer ON/ OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
4-2
SERVICE MENU FAN CHECK
FAN CHECK
This menu is used for checking the FAN. FAN will be ON ( HIGH) while in this mode.
SERVICE MENU THERMISTOR CHK

THERMISTOR CHK HEAD :26 C/77 F
THERMISTOR CHK
BOARD:26 C/77 F
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. [ HEAD] and [ BOARD] display higher temperature
than the environment temperature because there is a possibility that the device temp. of the Head Board goes
up. Check and make sure that the temperature displayed on the LCD is not extremely low or high.
The temperature of [ HEAD] is not always the same as the one of [ BOARD] .
SERVICE MENU NOW PROCESSING.. LINEAR ENCODER

LINEAR ENCODER POS: 1361.00mm normal SETUP COMPLETED
( beep 1 time)
LINEAR ENCODER
SETUP FAILED
error ( beep 2 times)
LINEAR ENCODER
SETUP FAILED
This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet with
Clear Sheet ( SHEET TYPE : CLEAR) . Printing won' t be performed if it is not adj usted.
Refer to [ LINEAR ENCODER SETUP] .
SERVICE MENU PAPERSIDE SENS OUTPUT LEVEL

PAPERSIDE SENS OUTPUT LEVEL 0.7V
PAPERSIDE SENS SENSOR AUTOTEST

SENSOR AUTOTEST 0.5V, NOISE 0
This menu is used for adj usting the Paper Side Sensor. Refer to [ PAPER SIDE SENSOR ADJUSTMENT] .
SERVICE MENU CAP ADJUST ADJUST POS. Use with [ ] and [ ] keys to change the cap
adj ustment value.The setting range is from
CAP ADJUST ADJUST POS. 0.00 -2.00 -2.00 to + 2.00. It can be adj usted in 0.25 mm unit.
The default value is 0.00.
The cap can only be moved in the upward
direction in 0.25 mm unit. When you move in the
downward direction, press [ ] key to move the
CAP ADJUST CHECK GAP cap to the lower end once and then move in the
upward direction in 0.25 mm unit.
CHECK GAP 0.00
To adj ust and check the height of the cap, refer to the instraction of the [ CAP HEIGHT ADJUSTMENT] .
SERVICE MENU HEAD ADJUST BIAS

HEAD ADJUST BIAS TEST PRINT
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL

VERTICAL TEST PRINT
VERTICAL
--- VIEW ---
4-3
HEAD ADJUST HORIZONTAL
HORIZONTAL TEST PRINT
HORIZONTAL H2 H3 H4 H5 H6
DT1,Low 2 1 -3 2 1
DT3,Low 2 1 -3 2 1
DT1,Middle 2 1 -3 2 1
DT3,Middle 12 11 13 5 10
HEAD ADJUST BI-DIR.DEFAULT

BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1,Low 12 11 -13 5 10 -11
DT3,Low 12 11 -13 5 10 -11
DT1,Middle 12 11 -13 5 10 -11
DT3,Middle 12 11 -13 5 10 -11
This menu is used for adj usting the Head Alignment. Refer to [ HEAD ALIGNMENT] .
SERVICE MENU SERVO LOCK SERVO LOCK

SERVO LOCK S: 100 S:* 0
SERVO LOCK SERVO LOCK

F: 152 F:* 0
This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD will change depending on the head position when you move the carriage left and right
by hand. When the [ ENTER] key is pressed, the Servo Motor will be excited.
4-4
SERVICE MENU AGING SCAN
AGING SCAN NOW AGING
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING
When the [ ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from
drying up.
SERVICE MENU CALIB.DEFAULT

CALIB.DEFAULT TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.05% +0.10%
This menu is used for Calibration. Refer to [ CALIBRATION] .
SERVICE MENU TEST PATTERN

TEST PATTERN HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN
FILL
100% fill pattern of all heads will be printed.
Printing is done by 720 x 720dpi / 8 pass.
TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing.
It will be printed in a whole width of the media.
SERVICE MENU CLOCK CHECK B CLOCK CHECK

CLOCK CHECK 0y000d00h00m00s CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
to work will be displayed. ( Year / Day / Hour / Minute / Second) When battery is run out, [ B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won' t be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ ENTER] key.
SERVICE MENU DIP SW CHECK

DIP SW CHECK 0000 0000
bit # [ 1234 5678]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit# 1 ~ # 8 of the DIP SW
will be displayed as 0 for OFF and 1 for ON.
4-5
SERVICE MENU PUMP CHECK NOW PROCESSING..
PUMP CHECK PUMP SUCTION
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
SERVICE MENU CHANGE INKTYPE

CHANGE INKTYPE PIG cm DYE cm
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won' t be performed as in the
User' s Mode. It is used for correcting the Ink type in case mistakenly set to the different type.
INK TYPE PIG cm Pigment LcLm
PIG OG Pigment OrGr
DYE cm Dye Lc Lm
SOL cm SOL INK LcLm
eSOL cm ECO-SOL LcLm
eSOL2MC ECO-SOL ( CMYKMC)
UNKNOWN Not being selected
SERVICE MENU CAP&WIPER CTRL CAP

CAP&WIPER CTRL CAP OPEN
CAP
UP
CAP&WIPER CTRL WIPER
WIPER FRONT
WIPER
REAR
CAP&WIPER CTRL WIPER HEIGHT
WIPER HEIGHT HIGH
WIPER HEIGHT
MIDDLE
WIPER HEIGHT
LOW
It is used for opening / upping the cap.

OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two-level [ FRONT / REAR] .
It is used for moving the wiper up and down.
It can be moved at three-level [ HIGH / MIDDLE / LOW] .
* * Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
SERVICE MENU DETECTING...

Waiting for Data Input
PORT CHECK 00: 0B
NETWORK
Data Input from the Network
B3:1073741824B
This menu is used for checking the Data Input from the Network.
The Check Sum and the size of the input data will be displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when pressing the [ ENTER] key.
4-6
SERVICE MENU PERIODIC CL. INTERVAL
PERIODIC CL. INTERVAL 1.0 1.0
NONE, 0.1~100.0
PERIODIC CL. DEGREE

DEGREE LIGHT LIGHT
WIPE, LIGHT, NORMAL
This menu is for setting the Auto Cleaning during printing.
The cleaning interval will be determined automatically depending on the printing mode
and the temperature.
[ INTERVAL] It changes the magnification of Cleaning Interval
Actual Cleaning Interval = Cleaning Interval x [ INTERVAL]
[ DEGREE] Cleaning Operation can be cahnged.
[ WIPE] : Wiping & Flushing
[ LIGHT] : Least bit of Suction & Wiping
[ NORMAL] : Regular Cleaning ( Cleaning Key)
Default value [ INTERVAL] 1.0 [ DEGREE] LIGHT
SERVICE MENU SLEEP

SLEEP 15MIN 15MIN
This menu is for setting the time of entering in Sleep.

Default value : 15min.
SERVICE MENU MAINTE. MSG.

MAINTE. MSG. NONE 100 hours
This menu is used for setting the Maintenance time.

If the printing time reaches the set time, the Maintenance message appears.
SERVICE MENU DOUBLED HEADS

5&6 1&2
DOUBLED HEADS HEAD 5&6 1&2 Default : 5&6
This menu is used for setting the additional heads ( 5&6 or 1&2) in CMYKMC Mode.
This menu will be displayed only when the Ink Type is CMYKMC.
SERVICE MENU SET SHEET POS R: 0mm

SET SHEET POS SHEET POS L: 1361mm
SET SHEET POS

DEFAULT POS
This menu is for specifying the print range.
If the media type is set to Clear, this value becomes effective at the time of the setup.
The starting position of the print range in [ R: ] and end position of the print range in [ L: ] can be set
in [ SHEET POS] . R and L can be selected by the right key and the setting value becomes
effective by the ENTER key.
This set-up value is memorized and is held even if a power is turned off.
It is set as the same value ( when a sheet type is set clear) by performing DEFAULT POS as the value
when the previous setup is performed in a transparent media.
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH

SYSTEM SWITCH PAGE1: 00000000 PAGE4: 00000000
bit# [87654321]
This menu is for changing the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 12 pages of 8 bit System Switch.
Bit Contents Settings Default
PAGE1: Bit 1 Front Cover Sensor 0 : Standard 1: Always closed status 0
PAGE1: Bit 2 I/S Cover Sensor 0 : Standard 1: Always closed status 0
PAGE1: Bit 3 Head Height Check 0 : Enable 1: Disable 0
PAGE1: Bit 7 Preset for Bidirectional Correction Value 0 : Disable (1 kind) 1: Enable (8 kinds) 1
PAGE2: Bit 5 Ink cartridge excahnge during printing 0 : Disable 1: Enable 0
PAGE3: Bit 1 Heater Support 0 : Disable 1: Enable 1
Heater-related setting for printing test
PAGE3: Bit 2 0 : Disable 1: Enable 0
patterns
PAGE3: Bit 3 Wiper 1mm up 0 : Disable 1: Enable 0
Head vibraton outside of
PAGE3: Bit 6 0 : Enable 1: Disable 1
the printing area
Head driving pulse
against the ink dropping problem
Displaying the Amount of
Remaining Media
4-7
SERVICE MENU HISTORY MENU SHOT COUNT 1 SHOT COUNT 1
HISTORY MENU MOTOR GROUP 26103 KShot CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each title can be cleared when the [ ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU REPORT SERVICE REPORT

REPORT SERVICE REPORT HEAD H1
REPORT SERVICE REPORT

HISTORY REPORT HEAD H1
REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report.
It will be printed on a A4 size with only one head.
- History Report will be printed.
- Serial Report Menu will be printed throught the RS-232C Serial with the special tool.
( 9600bps N81 XON/ XOFF)
4-8
Contents of History Report
MOTOR GROUP
Item Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated. hour
MOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 1500 hours
PUMP TIMES A Total time that the Pump Motor A has been rotated. times Life : 50000 hours
PUMP TIMES B Total time that the Pump Motor B has been rotated. times Life : 50000 hours
PUMP TIMES C Total time that the Pump Motor C has been rotated. times Life : 50000 hours
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP
Life : 6 billion Shots / nozzle
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Ink from SLOT2
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Ink from SLOT8
WIPE H1 Number of times the Wiping has been performed (H1). times
RUB H1 Number of times the Rubbing has been performed (H1). times
CLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). times
CLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). times
CLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). times
CLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). times
4-9
FILL INK H1 Number of times the Fill Ink has been performed (H1). times
HEAD WASH H1 Number of times the Head Wash has been performed (H1). times
PUMP UP H1 Number of times the Pump Up has been performed (H1). times
CLEAR H1 Clear all the value of the H1.
CLEAR ALL Clear all the value of all the Head.
MAINTENANCE GROUP
COUNT Number of times the Head Maintenance has been performed. times
This value is cleared
automatically
TOTAL TIME Lapsed time from the last Head Maintenance. hours
after carrying out the
Head Maintenance.
automatically
PRINTING TIME Printing time from the last Head Maintenance. hours
after carrying out the
Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
WIPING COUNT Number of times the Wiping has been performed. times automatically after
replacing it.
RUBBING COUNT Number of times the Rubbing has been performed. times automatically after
replacing it.
WIPE REPLACE Number of times the Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
Time of the Test print
PRINTING TIME Total time of printing performed. hours
is not included.
PIGMENT PAGES Number of pages printed with Pigment Ink. pages
DYE PAGES Number of pages printed with Dye Based Ink. pages
SOL PAGES Number of pages printed with Sol Ink. pages
HEAD LOW Number of pages printed when the Head height is Low. pages
HEAD MIDDLE Number of pages printed when the Head height is Middle. pages
HEAD HIGH Number of pages printed when the Head height is High. pages
CLEAR ALL Clear all the value in the PRINT GROUP.
INK GROUP
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times
CHANGE INK Number of times the Ink Type has been changed. times
CLEAR ALL Clear all the value in the INK GROUP.
4-10
ERROR GROUP
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number in the last 5 times. No.
SERVO ERROR F Number of times the Servo Error (Feed Motor) has occurred. times
SERVO ERROR S Number of times the Servo Error (Scan Motor) has occurred. times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred. times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred. times
PROTECT PUMP Number of times the Protect Pump Error has occurred. times
Number of times it is
capped compulsorily to
protect the head from
EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times
drying up when the head is
out of the cap more than 10
min..
START UNCAPPED Number of times the machine starts with the uncapped. times
CLEAR ALL Clear all the value in the ERROR GROUP.
SYSTEM GROUP
POWER ON COUNT Number of times being powered on. times
POWER ON TIME Total times that the machine has been on. hours Sleep time is not included.
SLEEP TIME Total times that the machine has been in sleep mode. hours
It counts Auto Sheet Cut
SHEETCUT COUNT Number of times the Sheet Cut has been performed, times performed both by
command and panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-11
Service Report
Roland SOL JET PRO II V series

Model : SJ-745EX Menu unit : mm
Version : 6.00 Menu language : English
Serial No. : ZS80101 Head Temperature : 26 C / 78.8 F
Sheet type : Opaque On Board Temperature : 30 C / 86.0 F
Empty mode : Stop Ink remain (1-6) : 99 / 98 / 99 / 99 / 99 / 98
Ink type : ECO-SOL CMYKMC Ink remain (7-12) : 99 / 98 / 99 / 99 / 99 / 98
Calibration : +0.60% Head height : MIDDLE
Full width scanning : OFF Periodic cleaning : ENABLE
Scan Interval : 0.0 sec Vacuum power : Auto
Sheet remain : 0.0 m Set remain at loading : DISABLE
Altenate Head : Enable
: H1 H2 H3 H4 H5 H6
Bi-dir. adjust No.1 : -1 -1 0 -1 -1 -1
No.2 : 0 0 0 0 0 0
No.3 : -2 -2 -2 -2 -2 -2
No.4 : -2 -2 -2 -2 -2 -2
Service Report
Head rank H1 : 5CY2F2FVWU0UVQS . . . . . . . . . . . . 30S. . D
H2 : 5E0252FTZVZUVQR . . . . . . . . . . . . 005. .D
H3 : 5FZ282FUZW0UTSS . . . . . . . . . . . . 00G. .D
H4 : 5DV2E2CXVVWTUPR . . . . . . . . . . . . 304. .D
H5 : 6AV2E2CRWTXVURS . . . . . . . . . . . . 00E. .D
H6 : 61W2F31UXVYUTRU . . . . . . . . . . . . 00A. .D
: H1 H2 H3 H4 H5 H6
Head hori. (DT1. Low) : -3 +4 +2 +6 +2
(DT3. Low) : -2 +5 +3 +7 +2
(DT1. Middle) : -3 +5 +3 +7 +2
(DT3. Middle) : -3 +4 +2 +6 +1
Head bi (DT1.Low) : +18 +17 +16 +18 +16 +16
(DT3. Low) : +16 +16 +15 +15 +15 +15
(DT1. Middle) : +27 +27 +27 +28 +25 +26
(DT3. Middle) : +24.5 +25 +24 +26 +24 +24
Dip SW : 01000010
System SW page1-4 : 01000000 00000000 01100001 00000000
page5-8 : 00000000 00000000 00000000 00000000
page9-12 : 00000000 00000100 00000000 00000000
Limit position : 7.6 mm Maintenance request : NONE

Cutter down position : 2050.2 mm Booter version : 1.00
Calibration default : 0.00 % Battery : Charged
Encoder position (L) : 1639.6 mm Periodic CL. interval : 0.0
Encoder position (R) : 268.0 mm Periodic CL. degree : LIGHT
Sleep : 15 min Cap adjust : 0.00 mm
Device ID : ENABLE Double heads : 5&6
4-12
History Report
History Report
Model : SJ-745EX
Version : 6.00
Serial No. : ZS80101
Motor group
Motor hours (feed) : 0 hours
Motor hours (scan) : 0 hours
Pump Times (A/B/C) : 0/ 0/ 0 hours
Head group
Shot count H1 ( 1, 2) : 1,624 1,629 K shot / nozzle
H2 ( 3, 4) : 1,893 1,889 K shot / nozzle
H3 ( 5, 6) : 1,659 1,659 K shot / nozzle
H4 ( 7, 8) : 2,033 2,035 K shot / nozzle
H5 ( 9, 10) : 710 708 K shot / nozzle
H6 (11, 12) : 722 722 K shot / nozzle
: H1 H2 H3 H4 H5 H6
Wiping count for head : 18 18 18 18 18 18 times
Rubbing count for head : 0 0 0 0 0 0 times
Auto cleaning count : 5 5 5 5 5 5 times
Normal cleaning count : 2 2 2 2 2 2 times
Medium cleaning count : 0 0 0 0 0 0 times
Powerful cleaning count : 0 0 0 0 0 0 times
Fill ink count : 2 2 2 2 2 2 times
Head wash count : 2 2 2 2 2 2 times
Pump up count : 0 0 0 0 0 0 times
Ink renewal (normal) : 0 0 0 0 0 0 times
Ink renewal (full) : 0 0 0 0 0 0 times
Ink group
Cartridge change (1-6) : 0 0 0 0 0 0 times
Cartridge change (7-12) : 0 0 0 0 0 0 times
Change ink type : 2 times
Renewal messages (N/F) : 0 0 times
Renewal canceling (N/F) : 0 0 times
Error group
Service call count : 0 times
Service call history : **** **** **** **** ****
Motor error (feed) : 0 times
Motor error (scan) : 1 times
Low temperature error : 0 times
High temperature error : 0 times
Protecting pump error : 0 times
Emergency capping : 0 times
Start uncapped : 6 times
Maintenance group
Count : 0 times
Total time : 94 hours
Printing time : 1 hours
Wiper group System group
Wiping count : 54 times Power on count : 59 times
Rubbing count : 0 times Power on time : 12 hours
Wiper replace count : 0 times Sleep time : 16 hours
Print group Sheet cut count : 8 times
Printing time : 0 hours
Print pages by Pigment : 0 pages
by Dye ink : 0 pages
by SOL ink : 0 pages
by ECO-SOL : 18 pages
by Head height low : 1 pages
by Head height middle : 17 pages
by Head height high : 0 pages
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ],[ ] , [ ENTER ] + POWER ON
INITIALIZE ALL All parameters will be initialized. Turn on the sub

SYS.PARAMETER power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
INITIALIZE
is completed.
COMPLETED
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] will appear if you don't setup the LIMIT
POSITION.
DISPLAYED LANGUAGE SERVICE REPORT_PRINTING
[ MENU ] + POWER ON [ ] + POWER ON Turn on the sub power switch while

pressing [ ] key.
Service Report can be printed on the
A4 size media.
Roland SJ-745EX SERVICE REPORT The printing will be performed in Cyan.
Ver.6.00
* Please print the [History Report]
from the Service Mode.
MENU LANGUAGE SETUP SHEET

ENGLISH
MENU LANGUAGE
JAPANESE
4-14
Key Combination
Service Menu
Service Menu Item Combination Key Selection Comments
Press [ Menu] and [ ] to enter

Service Mode Sub Power
Service Menu.
[ Are you sure? ] will be displayed.

Upgrade F/ W Sub Power
Press [ ENTER] to upgrade F/ W.
Use this when the main board is

Main Power
replaced.
Installing F/ W
[ SUM-ERROR] will be displayed.
Main Power ENTER
Press [ ENTER] to upgrade F/ W.
System Parameter All parameters will be initialized.

ENTER Sub Power
Initialize Press [ ENTER] to start Initialize.
Press [ ] while aligning Carriage

Limit/ Cut Down Sub Power to cap Heads.
Press [ ENTER] and set up Cut
Down Pos. Press [ ENTER] .
Select [ HISTORY REPORT] and

History Report Service press [ ] .
( REPORT) REPORT Select [ HISTORY REPORT] Then, select Head and press
Menu
[ ENTER] to print History Report.
Service Report ( Adj ustment value)
Service Report Sub Power
will be printed.
Users Menu
Users Menu Item Combination Key Selection Comments
Press [ ] / [ ] to select
Language Menu Sub Power
Language.
Select [ CLEANING] and press
[ ENTER] .
Manual Cleaning Cleaning Sub Power
Carriage moves to the maintenance
position on the left hand side.
Press [ ] one time and

Wiper Replace Cleaning Sub Power
press [ ENTER] .
4-15
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Check the SJ's IP address.

1
It is necessary to prepare the followings to upgrade the FIRMWARE.

1. Firmware
2. Windows PC (Network port is required.)
3. Peck.exe
4. Network cable
(A cross cable is required when you connect SJ to PC directly.)
Confirm that main power is turned "on" and sub power

2
is turned "off".
Double-click Peck.exe to start the Peck.
[Peck] screen is displayed. Click [Select Port] button.

3
[SUM ERROR] is displayed when the Main

Power SW is turned on if the new Main board
is replaced.
In case of that, press [ENTER] to excute the
installation.
Or refer to step 8 [F/W installation when the
Main Board is replaced].
[Select Port] screen is displayed.

4
Check on the [via Network] and input the SJ's IP
address.
Click [OK].
4-16
[Peck] screen is displayed again.
5
Click [Firmware Upgrade] button.
[Open] screen is displayed.

6
Select the firmware file and click [Open].
Peck starts to send the firmware to the SJ.
Machine goes into Firmware Upgrade mode

7
automatically. *JET PRO II V6.00 NG DATA ERROR
When upgrade is completed, sub power sw will be > FORMAT ERROR
turned off automatically.
ERASING NG DEVICE ERROR

> WRITE ERROR
WRITING NG DEVICE ERROR

< WRITE ERROR
VERIFYING NG DEVICE ERROR

< WRITE ERROR
COMPLETE
4-17
Revised 3
[F/W installation when the Main Board is replaced]

8 Make sure the Main power SW is OFF and then turn on
the Main power SW again while pressing [W ], [ S] and
[ T ] keys.
[ ], [ ], [ ] + MAIN POWER ON
VERSION UP SURE?
Press [ENTER] to excute the in stallation.

9
Send the firmware using the Peck.
WAITING
4-18
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
Remove the Right I/S COVER.

1
I/S COVER

2
CARRIAGE COVER
Remove the DAMPER PLATE. DAMPER PLATE

3
4-19
Remove the HEAD BOARD COVER.
4
HEAD BOARD COVER
Turn on the SUB POWER SW while pressing [ ], [ ]

5
and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine. [ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
6 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown in the right figure will be

7
printed.
C M Y K Lm Lc
(M) (C)
4-20
Loosen the 3 screws fixing the Head in order as shown
8
in the figure.
2
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly. 3
Insert the 1.5 mm Hexagonal Wrench to the hole of the

9 HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference*
Adjustment
Position of the printing moves 1 line by turning Screw
the screw 3/4 turn.
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.
4-21
Tighten the screws fixing the Head in the reverse order
10
when fixing with using the TORQUE DRIVER (ST-056).
2
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws firmly.
Print the test pattern again.

11
If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-22
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
12
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
13 TEST PATTERN shown in the right figure will be

printed.
C M C Y C K C Lm C Lc C
(M) (C)
Loosen the 3 screws fixing the Head in order as shown

14
in the figure.
2
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
3
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-23
- When the lines excepting the C lines are above the C
lines, turn the Adjustment Screw CW.
- When the lines excepting the C lines are below the C
lines, turn the Adjustment Screw CCW.
Adjust the other Heads on the basis of the C

Head. It is not necessary to adjust the C Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
2
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws firmly.
1
Print the test pattern again.

17
If the result is NG, repeat 12 to 16 .
The shifting of lines should be within 1/2 dot.
Revised 11 If the Vertical test print result is OK, select the [BIAS
TEST PRINT] menu under the [HEAD ADJUST] menu
and print the Bias test pattern again.If the Bias test print
result is not satisfactory, repeat the Bias Adjustment.
4-24
[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the
18
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
19 Following TEST PATTERN will be printed.

Find the position where the block of each color matches the C block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H6
H5
H4
H3
H2
DT3.Middle -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 + 20
Head Position :
Middle
H6
H5
H4
H3
H2
DT1.Middle -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 + 20
H6
H5
H4
H3
H2
DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 + 20
Head Position :
Low
H6
H5
H4
H3
H2
DT1.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 + 20
4-25
20 Select [DT1, Low] , [DT3, Low], [DT1, Middle] and
[DT3,Middle] in the [HORIZONTAL] menu and enter
the parameters checked at 19 with [ ] and [ ]
keys.
Parameters can be entered

with an increment of 0.5.
HORIZONTAL
TEST PRINT
DT1,Low 2 1 -3 2 1
DT3,Low 12 11 -13 5 10
DT1,Middle 2 1 -3 2 1
DT3,Middle 12 11 -13 5 10
[BIDIRECTION ADJUSTMENT]
Select [BI-DIR.DEFAULT] > [TEST PRINT] in the
21 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
4-26
Following TEST PATTERN will be printed.
22
Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H6
H5
H4
H3
H2
H1
Head Position : DT3.Middle 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 +4
Middle
H6
H5
H4
H3
H2
H1
DT1.Middle 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 +4
H6
H5
H4
H3
H2
H1
Head Position : DT3.Low 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 +4
Low
H6
H5
H4
H3
H2
H1
DT1.Low 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 +4
4-27
23 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,
MIDDLE] in the [BI-DIR.DEFAULT] menu and enter the Parameters can be entered
parameters checked at 22 with [ ] and [ ] keys. with an increment of 0.5.
BI-DIR.DEFAULT
TEST PRINT
DT1,Low 12 11 -13 5 10 -11
DT3,Low 12 11 -13 5 10 -11
DT1,Middle 12 11 -13 5 10 -11
DT3,Middle 12 11 -13 5 10 -11
Fix the HEAD BOARD COVER.

24
HEAD BOARD COVER
25 Fix the DAMPER PLATE. DAMPER PLATE
Make sure to press the Damper Plate

downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the

Damper will be broken.
4-28
4-5 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
[About CAP HEIGHT ADJUSTMENT]

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.
It must be done when you remove or replace the cap unit.
If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink
accumulated on the Cap surfaces by the flushing done above the Caps.
Lower the Pinch Rollers.

1
Make sure to unload the media when it is set on the
machine. [ ],[ ],[ ] + POWER ON
Then, turn on the SUB POWER SW while pressing [ ]
[ ] and [ ] keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
Select the [CAP ADJUST] menu in the SERVICE

2
MENU and select [ADJUST POS.].
When the carriage is not in the capping position,
press [ ] key to move the cap lower and then move the
Head
carriage to the capping position.
-Note that the caps do not contact the head.

-When you press the [ ] key, the cap moves to
the position in the setting value -2.00mm. Cap
-It is only possible to move the cap stepwise
to the upward direction in the [ADJUST POS.]
menu. When you move the cap in the
downward direction, press [ ] key to move
the cap lower end once and then move
upward direction in 0.25mm unit.
4-29
Move the cap upward to the position that the cap Cap
3 contacts exactly to the head, then press [ENTER] to
Head
update the adjustment value.
-When you press [ ] key, the cap moves to the upward
direction in 0.25mm unit.
-When you press [ ] key, the cap moves to the position
in the setting value -2.00mm.
-When you press[ ] key, the adjustment value is not
updated and the capping is carried out and then exiting
the menu.
4 Enter the [CHECK GAP.] menu in the [SERVICE

MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN
SUCTION is performed. Check if there is the gap
Gap
between the cap and head.
[CHECK GAP.] is the menu to check the gap

between the caps and head. For adjustment, use
the [ADJUST POS.] menu.
4-30
4-6 LINEAR ENCODER SETUP (Referential Time : 3min.)
[About LINEAR ENCODER SETUP]

LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole
width.
Lower the Pinch Rollers.

1
Make sure to unload the media when it is set on the
machine. [ ],[ ],[ ] + POWER ON
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENCODER] menu in the SERVICE

2
MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS: 1361.00mm
One of the messages will appear at the completion of

3
the set up.
In case of SETUP error, check the followings. LINEAR ENCODER
1. Dirt/Scratch on the ENCODER SCALE. SETUP COMPLETED
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the LINEAR ENCODER
ENCODER MODULE. SETUP FAILED
4. Backlash of the CARRIAGE MOTOR GEAR and
the DRIVE GEAR.
LINEAR ENCODER
5.Fixation between the CARRIAGE and the CARRIAGE WIRE.
HEADBOARD FAILED
6. Bad Contact in the cables.
In case of HEADBOARD error, Head Board could be
defective.
4-31
4-7 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the distance between the Limit Sensor and the Capping Position. After completing the
detection, the distance from the Cut Down Position to the Limit Sensor will be detected and setup the model
automatically at the same time. When the Limit Position is not correctly set, locking problem could occur.
Please make sure that the value of the Limit Posiiton in the Service Report is 7.8 +/- 2.5mm.
When the Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.

1
I/S COVER

2
and [ ] keys. [ ],[ ],[ ] + POWER ON
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
Align the CARRIAGE by hand to the Capping position

3
while moving the Capping Unit with [ ] and [ ] keys.
Align the guides at the both ends of the

CAPPING UNIT with the guides at the both
ends of the CARRIAGE.
Make sure not to move the CARRIAGE when

the CAPPING UNIT is up because the
HEADs could be broken by touching the
CAPPING UNIT.
4-32
Press [ENTER] key to cap the HEADs.
4
Carry out the LIMIT POSITION INITIALIZE by pressing

5
the [ENTER] key.
After the LIMIT POSITION INITIALIZE is completed, DETECTING..
the message appears as show in the figure.
SETTING UP
CUTTER DOWN POS
Move the HEAD CARRIAGE with your hand until it

6
makes full contact with the LEFT FRAME with CUT
DOWN status.
Carry out the CUT DOWN POSITION INITIALIZE by

7
pressing [ENTER] key.
After the completion of the INITIALIZE, print the DETECTING..
SERVICE REPORT. Then, check the value of the
Limit Position is 7.8 +/- 2.5mm.
If not, please adjust again.
INITIALIZE
COMPLETED
4-33
4-8 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
[About PAPER SIDE SENSOR ADJUSTMENT]

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.

1
I/S COVER
Remove the TOP INNER COVER and CARRIAGE TOP INNER COVER
2
COVER.
CARRIAGE COVER

3
[ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
4-34
Lower the SHEET LOADING LEVER.
4
Select the [OUTPUT LEVEL] under the [PAPER SIDE

5
SENSOR] menu and press the [ ] key. SERVICE MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
Adjust the VR on the CARRIAGE BOARD so that the

6 [OUTPUT LEVEL] will be 0.5-0.7V.
VR
Select the [SENSOR AUTO TEST] menu under the

7
[PAPER SIDE SENSOR] menu. SERVICE MENU
Press the [ENTER] key to carry out the test and make PAPERSIDE SENS
sure the voltage is 0.5-1.0V and the NOISE is 0. [ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
4-35
If the voltage is less than 0.5V, increase the voltage for
8
0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage

for 0.1V in the [OUTPUT LEVEL] menu and carry out
the [SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of
scratch.
4-36
4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)
[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's
media if necessary.

1
[ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Set the PET-G film on the machine.

2
Select the [TEST PRINT] menu under the [CALIB.

3
DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
4-37
TEST PATTERN will be printed.
4
Calibrating amount can be calculated with the formula
shown at 5 based on the printing result.
400mm
TEST PATTERN is always printed with Offset
0.00%. Therefore, TEST PATTERN is not
Feed
changed even if you change the amount in the
[SETTING] menu. 500mm
Scan
Calculate the amount to be calibrated with the formula

5
shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length FORMULA
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB.

6 SERVICE MENU
DEFAULT] menu and change the amount to be
CALIB.DEFAULT
calibrated with [ ] and [ ] keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
SETTING
Parameters can be entered with an increment
of 0.05%.
(MAX. +2.00% ~ MIN. -2.00%)
SETTING
+0.00% +0.15%
4-38
4-10 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
Remove the Left COVER, Right & Left I/S COVERs and
1 COVER PLATE
COVER PLATE. I/S COVER
LEFT
COVER
Loosen the screws shown in the figure.

2
Measure the wire tension with the TENSION METER

3
(ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so

4
that it will be as 13lb ~ 15lb when replacing the wire, or
9lb ~ 11lb in other cases.
9lb ~ 11lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the
assumption that the tension will get settled in the
optimal wire tension 9lb ~ 11lb, due to the stretch of the
wire.
4-39
5
[ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [SCAN] menu under the [AGING] menu and

6 press the [ENTER] key to start AGING.
SERVICE MENU
AGING
[ ]
AGING
SCAN
After moving the HEAD CARRIAGE back and forth 20

7 times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, re-adjust it.
Tighten the screws shown in the figure after completing

8 the adjustment.
4-40
Check and make sure that the tension is within the
9
range.
If not, adjust it again.
4-41
4-11 NETWORK BOARD INITIALIZE (Referential Time : 2min.)
[About NETWORK BOARD INITIALIZE]

NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When
there is no respnse even if sending "PING" command or connecting from a browser, there is a possibility
that the setting of the network board has become incorrect. In such case, the setting can be returned to the
default by carrying out the INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to
Roland PrintServer Network Setting Guide.

1
MAIN POWER SW
POWER
Turn on the MAIN POWER SW while pressing the

2
button of the network board.
MAIN POWER SW
POWER
Release the button after green and yellow LEDs of the

3
network board start flashing, and press the button
again to carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED
flashes regularly after LEDs flash threee times.
4-42
Turn off the MAIN POWER SW and then turn it on
4
again.
MAIN POWER SW
The network board will not work properly if the POWER
MAIN POWER SW is not turned on again.

Such symptom could occur as that the network
board does not accept any data although it
returns the IP address.
4-43
4-12 OPERATION OF THE HEATER CONTROLLER
How to switch parameters :

The figure below shows the basic operations for the Controller.
If it has not been used for 30 seconds, the display returns to the one just after power-on (PV/SV displayed).
How to set values :

key : One press increases the value by 1.
Press and hold this key to increase the value fast.
key : One press decreases the value by 1.
Press and hold this key to decrease the value fast.
How to register the set data :
Press the key to register displayed values.
Note that the displayed values will be registered in 3 seconds without any operation.
After registration of the set data, press key for 3 seconds to return to the one just
after power-on (PV/SV displayed).
4-44
4-13 Setting the Parameter of the Heater Controller
<Parameter Display Symbol and Set Value>
Parameter Default Set

Blocks Parameter Description
Display Symbol Value
First block Key lock Specifies whether or not to allow the change of parameter 2
Second block Control algorithm Selects the control algorithm. FUZZY
Proportional band 3
Integral time 100
Derivative time 20
Sets this parameter when changing the types of the

Input signal code 1
temperature sensors.
Lower limit of
0
measuring range
Upper limit of
150
measuring range
Setting the decimal
Sets the decimal point position of PV, SV part. 0
point position
SV (Set Value) lower
Third block Sets the lower limit of the SV. 30
limiter
SV (Set Value) upper
Sets the upper limit of the SV. 50
limiter
DI1(Digital input 1) Sets the Heater operations.
2
operation 0 : Always ON 2 : Control RUN/Sleep
Standby /
SV Set Value at shipment 40
Operation
* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU.
However, even if you change the value of SV-L and SV-H, the Heater cannot reach more than 65 degrees C
because of the THERMOSTAT.
** When you change any of the above parameters from the Default Set Value,
we cannot guarantee the controller operation.
4-45
5-1 SENSOR MAP
(Left side of the machine)
GRIT ENCODER
5
It detects rotation position of the Grit Roller.
MAINTENANCE COVER SENSOR

It detects whether the Maintenance Cover is opened or closed.
(Right side of the machine)
REAR PAPER SENSOR

It detects the rear edge of the media and also whether
the media is set or not.
FRONT PAPER SENSOR LIMIT SENSOR

It detects the front edge of the FRONT COVER SENSOR It detects the origin of the Carriage
media. It detects whether the Front Cover Moving Direction and the limit.
is opened or closed.
5-1
WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.
ENCODER MODULE
(Fr
ont It detects coordinates for Carriage
the side Moving Direction.
ma
chi of
ne)
5 WIPER HEIGHT SENSOR

It detects the limit position of the Wiper height.
HEAD UP/DOWN SENSOR

It detects the position of the Head Height Lever.
PAPER SIDE SENSOR

It detects the left and right edges of
the media.
Revised 14 THERMISTOR (HEAD)

It takes the temperature around the Head.
The leftmost Head is used for the measurement.
e)
of the machin
ide
(Rear s
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-2
SHEET LOAD SENSOR

It detects whether the Pinch Rollers are in UP or DOWN position.
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
5-3
THERMISTOR(HEATER)
It takes the temperature of the Heater.
THERMOSTAT(BED HEATER) THERMOSTAT(PLATEN HEATER)

If the Heater exceeds the limit temperature, it stops If the Heater exceeds the limit temperature, it stops
the power supply. the power supply.
5-4
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE

Nozzle condition becomes poor due to the foreign substance
Temporary clogging
1 Manual Head cleaning Users Manual attached to the surface of the head or very slight drying of the
in nozzles
ink.
The amount of the ink which can be accepted is different

between the each media. If the ink amount is not proper, the
printing image becomes blotted or banding appears in the
Wrong setting for
2 Apply correct setting printing image because of too much ink. It is necessary to do
the media
the Calibration when printing on the media which has a different
thickness. If the Calibration is not adjusted properly, white lines
or banding appear because of the bad feeding amount.
[3-3 CAP TOP Cleaning is not performed efficiently and the white or dark lines
3 Transformation of Cap Cap Top Replacement
REPLACEMENT] appear in the printing image.
Wiper cannot remove the foreign substances stuck on the

[3-2 WIPER
4 Wiper wears out Wiper Replacement surface of the head. In that condition, ink is not fired properly
REPLACEMENT]
and the white or dark fine lines appear in the printing image.
When foreign substances are stuck on the surface of the head,

ink is not fired properly resulting in the white or dark fine lines in
5 Foreign substances Manual Cleaning Users Manual the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.
Cleaning is not performed efficiently because ink is not sucked

[3-5 PUMP
6 Pump tube is clogged Pump Replacement well. As a result, white or dark lines appear in the printing
REPLACEMENT]
image.
Ink is not supplied to the head properly. As a result, the white or

7 Ink Damper is clogged Replace Ink Damper dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative

pressure of the ink increases resulting in the scratchy printing or
Ink cartridge is
8 Replace Ink Cartridge missing dot due to lack in ink supply. When the [INK
almost empty
CONTROL] in the menu is set to [LATER], the machine doesn't
stop the job when the ink cartridge becomes almost empty.
When the Bias or Vertical adjustment is not adjusted properly,

[4-4 HEAD white or dark fine lines appear in the printing image. When the
9 Head is out of adjustment Head Alignment
ALIGNMENT] Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.
[3-1 HEAD Head rank setting affects the amount of the fired ink. If it is not
10 Head Rank is incorrect Set Head Rank
REPLACEMENT] set properly, the printing image becomes light or dark or blurred.
Broken head Ink cannot be fired correctly and results in missing dot when the
[3-1 HEAD
11 or Head Replacement head is broken or reaches its life. When the head is electrically
REPLACEMENT]
Life of head broken, it sometimes prints unnecessary lines.
Mainboard or Head
Broken Mainboard or [3-7 BOARDS If the signal sent to the Head is not normal, the Head doesn't
12 Board
Head Board REPLACEMENT] work properly.
Replacement
6-1
6-2 DOES NOT PRINT AT ALL

When the ink cartridge is approaching to its empty, the negative
Confirm remaining ink / pressure of the ink increases and ink is not fired properly due to
Ink Cartridge is
1 Replace the Ink Users Manual lack in ink supply. When the [INK CONTROL] in the menu is set
almost empty
Cartridge to [LATER] the machine doesn't stop the job when the ink
cartridge becomes almost empty.
When foreign substances are stuck on the surface of the head,

2 Foreign substances Manual Cleaning Users Manual
ink is not fired properly.
[3-2 WIPER It cannot remove the foreign substances stuck on the surface of
3 Wiper wears out Wiper Replacement
REPLACEMENT] the head.
If there are air bubbles in the link line, ink is sometimes not fired.
Air bubbles tend to go into the ink line by installing and
4 Air bubbles in Ink line Powerful Cleaning Users Manual
uninstalling the ink cartridge so many times. All the air bubbles
inside the lines can be removed by the powerful cleaning.
[3-5 PUMP Cleaning is not performed properly because ink is not sucked
5 Pump Tube is clogged Pump Replacement
REPLACEMENT] efficiently.
Ink Damper is clogged Ink Damper

6 Ink is not supplied to the head properly.
or broken Replacement
[3-6 INK TUBE

7 Broken Ink Tube Ink Tube Replacement Ink is not supplied to the head properly.
REPLACEMENT]
Bad contact with Flexible

When there is a bad contact with the Flexible cable connected to
Cable Re-fix / Replace Flexible
8 the head, or there is a cut line in the Flexible cable, the head
or Cut line in Flexible Cable
doesn't work properly.
Cable
Broken Head
[3-1 HEAD When the head is mechanically or electrically broken, the head
9 or Head Replacement
REPLACEMENT] doesn't work properly.
Life of Head
Broken Mainboard or Mainboard or Head [3-7 BOARDS If the signal sent to the Head is not normal, the Head doesn't
10
Head Board Board Replacement REPLACEMENT] work properly.
6-3 INK DROPS ON MEDIA

When foreign substances such as fiber dust is stuck on the
1 Foreign substances Manual Cleaning Users Manual
surface of the head, ink sometimes leaks from it.
If the media tends to curl or become bumpy due to ink, the head
sometimes strikes the media and it causes the ink dropping
2 Media strikes Head Change Media
problem. It can be avoided by using the Media Clamps or
changing the head height.
Ink Damper When there is a hole in the Ink Damper, ink flows through the
3 Broken Ink Damper
Replacement head nozzles and results in ink dropping.
[3-6 INK TUBE When the Ink Tube is broken, ink flows through the head nozzles
4 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] and results in ink dropping.
[3-1 HEAD When the head is broken mechanically, ink flows through the
5 Broken Head Head Replacement
REPLACEMENT] head nozzles and results in the ink dropping.
Broken Mainboard or Mainboard or Head [3-7 BOARDS Ink firing could not be controlled correctly and sometimes results
6
Head Board Board Replacement REPLACEMENT] in the ink dropping.
6-2
6-4 SHIFTING IN PRINTING

Media is not set Media is not set straight. Make sure to set the Media straight
1 Set Media correctly Users Manual
correctly referring to the Users Manual.
Paper Sensor
When the Media edge is not detected correctly, it is possible
Media width is not read Adjustment,
2 that the printing area does not fit with the media and the printing
correctly Clean or Replace
position could be shifted.
Reflection Tape
When Encoder Scale is dirty or broken, the printing image can
Encoder Scale is dirty / Clean or Replace [3-10 Encoder Scale
3 be shifted in a staircase pattern because the printing position in
broken Encoder Scale Replacement]
the scanning direction cannot be detected correctly.
When Encoder Module is dirty or broken, the printing image can
Encoder Module is dirty / Clean or Replace
4 be shifted in a staircase pattern because the printing position in
broken Encoder Module
the scanning direction cannot be detected correctly.
When the heads are not aligned, the color shifting occurs and
[4-4 HEAD
5 Head is out of position Head Alignment when the bidirectional and horizontal adjustment is not correct,
ALIGNMENT]
the shifting occurs in every band.
ABSORPTION FAN When the ABSORPTION FAN is not working, Media floats on
6 FAN Replacement
is not working the BED and this results in the Shifting in Printing.
6-5 VERTICAL BANDING

When there is scratch or dirt on the Encoder Scale, the printing
image could be affected and the vertical bandings could be
Clean / Replace [3-10 Encoder Scale
1 Encoder Scale is dirty appeared at the position where there is scratch or dirt. Use
Encoder Scale Replacement]
KIMWIPE for cleaning or replace it. Never use chemicals, such
as alcohol, for cleaning.
When there is dirt on the LM Guide, the Head carriage has the
big moving resistance and the printing image becomes to be
2 LM Guide is dirty Clean LM Guide
changed from the other part at the position where there is a dirt .
And it results in the vertical banding.
When there is a dirt in the teeth of the Drive Gear, the
There is a dirt in teeth of movement of the Head Carriage is changed at the position
3 Clean Drive Gear
Drive Gear where there is a dirt. And it results in the periodical vertical
bandings.
When there is a dirt in the teeth of the Motor Gear, the
There is a dirt in teeth of movement of the Head Carriage is changed at the position
4 Clean Motor Gear
Motor Gear where there is a dirt. And it results in the periodical vertical
bandings.
6-6 MEDIA SHIFTING

Flanges are not set When the flanges are not fully inserted to the media tube, media
1 Setup Media again User's Manual
correctly to the Media will be fed eccentric and results in media shifting.
The most effective measure against media shifting is to set the

media straight to the machine. Small tilting of the media when
Media is not set straight to setting it up could result in big shifting especially doing long
2 Setup Media again User's Manual
the machine print. It is recommended to setup the media by adding tension
towards front and check the shifting by prefeed function before
actually start printing.
When dust such as pieces of vinyl is stick to the grit roller,

3 Grit Roller is dirty Clean the Grit Roller power to hold the media will be weakened and results in media
shifting. Use brush to clean the Grit Roller.
When Grit Roller becomes loose, feeding amount between left

4 Grit Roller is loose Fix the Grit Roller
and right edges will be different and results in media shifting.
6-3
6-7 MOTOR ERROR
When the edges of the media curls or the media absorbs the
Remove cause of Ink and becomes to be irregular surface of the media, the
1 Media Jam
Media Jam Head Carriage catches on the media during printing and results
in the Motor Error.
[3-4 Carriage Motor When the Motor is broken or reaches its life, the Motor cannot
2 Broken / life of the Motor Motor Replacement
Replacement] obey the order from the CPU and it results in the Motor Error.
Power Supply voltage for Replace Switching Power [3-7 BOARDS When the Power Supply voltage for the Motor is not supplied,
3
Motor is not supplied Supply REPLACEMENT] the Motor cannot move and it results in the Motor Error.
When the Servo Board is broken, the Power Supply voltage for
[3-7 BOARDS
4 Broken Servo Board Servo Board Replacement the Motor is not supplied and the Motor cannot move. It results
REPLACEMENT]
in the Motor Error.
There is a dirt in teeth of When there is a dirt in the teeth of the Drive Gear and it cannot
5 Clean Drive Gear
Drive Gear rotate, the Motor Error occurs.
Weight of Media exceeds When the weight of Media is too heavy, the Motor Error occurs
6 Use usable Media
usable Media due to the too much load for feeding Media.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR Display the axis which the Error happens.
CODE : 0000 0000
LAST ERROR
CURRENT ERROR
< ERROR LIST >
Bit
MEANING CAUSE
No.
0001 Feed Motor Deviation Error
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
0008 (A little load is put on the motor movement for a
long time.)
< User side >
0005 0001 and 0004 occurred at the same time. 1. Media Jam
2. Pull or Move the Carriage by hands.
Revised 2
3. Carriage runs into a thing/hands.
0009 0001 and 0008 occurred at the same time. 4. Media is stuck because the media end is not separated from the
paper tube.
5. Heavy media is used.
0010 Scan Motor Deviation Error
< Mechanical Side >
Scan Motor Overcurrent Error 1
1. There is a bad contact/cut-line in the cable.
0040 (Big load is put on the motor movement
2. Screw fixing the tool carriage to wire is shifted.
instantaneously.)
3. Motor is broken./Life
Scan Motor Overcurrent Error 2 4. Head/Servo Board is broken.
0080 (A little load is put on the motor movement for a
long time.)
0050 0010 and 0040 occurred at the same time.

Revised2
0090 0010 and 0080 occurred at the same time.
6-4
6-8 ERROR MESSAGE
CHECKING
NO ACTION REFERENCE OUTLINE
POINT
1 Service Call Refer to Service Call Refer to Service Call
This message is displayed when an unexpected error happens.

In the most case, the error can be fixed by restarting the
machine.
2 Internal Error Restart machine
If the error still happens in spite of restarting the machine, it
sometimes could be solved by carrying out the Limit Initialization
or changing some setting values.
SERVICE CALL
CODE
MEANING CONTENTS CAUSE ACTION
No.
0002 Sub CPU Disorder of communication with Sub Sub Board does not work correctly. 1) Check Cable Connection between Main
Communication CPU Sub CPU does not work correctly. Board and Servo Board
Error There is a bad connection between Main 2) Servo Board Replacement
Board and Sub Board. 3) Main Board Replacement
0003 DIPSW model A setup about the model of DIPSW is DIPSW setup error 1) Check the DIPSW setup
setting error set up in an unsuitable combination. DIPSW defect 2) Replacement the Main Board
Main Board defect
0101 Limit Position Limit Position Initialize has not been Limit Position Initialize has not been done. 1) Carry out Limit Position Initialize.
Error done.
0102 Limit Sensor Even though the machine carries out Limit Sensor does not work correctly or is 1) Limit Sensor Replacement
Error the regular movement, the output of the broken. 2) Check the mechanical Backlash or loose
Limit Sensor does not reach the with the scanning axes.
expected value.
0104 Cap Unit Even though the machine carries out Disorder of Cap Motor 1) Cap Motor Replacement
Protection Error the regular movement, the output of Fault of Cap Unit 2) Cap Unit Replacement
Cap Sensor does not reach the Fault of Cap Sensor 3) Cap Sensor Replacement
expected value. Cut-line or short-circuit of Cable and Flexible 4) Cable and Flexible Cable Replacement
Cable
0107 Unset up of the Linear Encoder Setup has not been Linear Encoder Setup has not been done. 1) Carry out Linear Encoder Setup.
Linear Encoder done.
0108 Wiper Unit Even though the machine carries out Disorder of Wiper Height Sensor 1) Wiper Height Motor Replacement
Protection Error the regular movement, the output of the Fault of Wiper Unit 2) Wiper Unit Replacement
Wiper Height Sensor does not reach Fault of Wiper Height Sensor 3) Wiper Height Sensor Replacement
the expected value. Cut-line or short-circuit of Cable and Flexible 4) Cable and Flexible Cable Replacement
Cable
0109 Wiper Protection Even though the machine carries out Disorder of Wiper Sensor 1) Wiper Motor Replacement
Error the regular movement, the output of the Fault of Wiper Unit 2) Wiper Unit Replacement
Wiper Sensor does not reach the Fault of Wiper Sensor 3) Wiper Sensor Replacement
expected value. Cut-line or short-circuit of Cable and Flexible 4) Cable and Flexible Cable Replacement
Cable
0110 Linear Encoder Input value from Linear Encoder is not Read error of Linear Encoder 1) Confirm whether Encoder Scale is between
Error changed when Linear Encoder is set up Read error of Encoder on Scan Motor side the slit of Encoder Module in a whole width of
the Origin. Wire is not fixed to Head Carriage firmly. the machine.
When Motor stops during printing, 2) Linear Encoder Replacement
Motor does not complete the movement 3) Scan Motor Replacement
which is supposed to be done. 4) Confirm Cable Connection between Linear
Encoder Board and Print Carriage Board.
5) Confirm Connection between Wire and
Head Carriage.
6) Main Board Replacement
6-5
6-9 Heater temperature fails to reach the preset value

In an cold environment, warm up may take a long time or the
temperature may fail to reach the preset value. Explain to users
1 Operation environment Explain to User Users Manual
to use the Heater where the temperature is 20 deg C (68 deg F)
or more.
Use the media having a Media of a narrower width may take a long time to heat or fail to
2 Media Width width of about 1m or Users Manual reach the preset temperature. Recommend the user use the
more media having a width of about 1m or more.
Low or unstable voltage may result in inadequate heater

Check the Power Supply performance. If the temperature of the Heater fails to rise
3 Power Supply Voltage
Voltage adequately even if it is used correctly, check the voltage of the
power supply.
Check the Parameter [4-13 Setting the When the parameter setting is not correct, the temperature may
Parameter setting of the
4 setting of the Controller / Parameter of the fail to reach the preset value. Check each parameter is set
Heater Controller
parameter resetting Heater Controller] correctly referring to the Service Note [4-13].
The Heater is connected to the sub power for the printer. Even if
Sub Power of the printer Turn ON the Sub Power
5 you turn on the POWER of the controller, the Heater does not
is not ON for the printer
operate until the sub power for the printer is turned ON.
The Heater is connected to the sub power for the printer. Even if
The printer becomes Recover from sleep
6 you turn on the POWER of the controller, the Heater does not
sleep mode mode
operate if the printer is in the sleep mode.
When there is a cut-line in the Cables between the Controller

The Cables between the Replace the Cables
and the Heater, the temperature fails to reach the preset value.
7 Controller and the ProII between the Controller
Check Cables between the Controller and the Heater and
machine and the ProII machine
replace broken cables.
6-10 Results of printing are coarse

The Heater has not Check whether each Check whether each setting is correct referring to the above [6-
1
warmed up setting is correct 9].
When media is not heated sufficiently, ink drips and

unevenness could happen. Wait for about five minutes after the
Increase the preset
temperature of [PV] reaches the set temperature or increase the
temperature / Wait for a
2 Media is not warm enough temperature to heat the media sufficiently. If the media is still
while until media warms
not warm enough, surrounding temperature may be low.
up
Recommend the user use the heater and printer within the
recommended environmental temperature range.
Set the [SCAN

Setting [SCAN INTERVAL] value to a longer time may improve
3 Ink drying time INTERVAL] value to a Users manual
printing quality.
longer time
Movement width of the Set the [FULL WIDTH This function may improve printing quality by maintaining the
4 Users manual
printing carriage S] to [FULL] uniform speed for media feed by selecting [FULL] in this menu.
Some media cannot dry up the ECO-SOL INK even if you use
Recommended Media is Use the recommended
5 the Heater. Recommend the user to use the recommended
not used media
media.
6-6
6-11 Error message (Heater Controller)
DISPLAY CAUSE OUTLINE

Parameter setting of [P-n2] is not correct. Set the parameter of [P-n2] to 1.
The Cable of the Thermistor which is fixed to the
Replace the Thermistor Cable.
Controller is broken or short-circuit.
The Cable of the Thermistor which is fixed to the
Check the Cable Connection.
Controller is loose.
The Thermistor is broken. Replace the Thermistor Cable.
Parameter settings of [P-SL], [P-SU] and [P-n2] are Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]
not correct. to 1.
Parameter settings of [P-SL], [P-SU] and [P-n2] are Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]
not correct. to 1.
The SV or the set values Parameter settings of [P-SL], [P-SU] and [P-n2] are Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]
of some parameters have not correct. to 1.
been changed without any
When the set value of [P-SU] is larger than 1000, "1"
operation. Set [P-DP] to 0 and return [P-SU] to 150.
will be registered for [P-DP].
1 or 4 is set in the parameter of [LoC]. Set the parameter of [LoC] to 2.

You are trying to set the values of [SV-L] and [SV-H]
The SV cannot be Set each parameter in the range of the [SV-L] to [SV-H].
to out of the range. (Parameters of [SV-L] and [SV-
changed. (Refer to the section [4-13]. )
H]).
The Cable between the Controller and the Servo Replace the Cable between the Controller and
Board is broken. the Servo Board.
Sub Power of the printer is not ON. / The printer Turn ON the Sub Power for the printer. / Recover the
becomes sleep mode. machine from sleep mode.
Errors are caused by a factor other than the above Replace the Controller
* When the above displays appear, please check whether each parameter is set correctly referring to [4-13] at first.
6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST
SJ-745EX/645EX INSTALLATION CHECK LIST
Date :
Serial Number User Date Minimum Space Required

< SJ-745EX >
4.2m (W) X 2.0m (L) X1.8m (H)
Classification < SJ-645EX >
4.0m (W) X 2.0m (L) X1.8m (H)
Purchase Loan Unit Demo Unit Replacement
Unpacking
Accessory Box
Accessory Box
7-1
Unpacking the Stand
Stand leg
Media Guide
Reinforcing pipe
Unpacking the
Accessories Box
Transport bars
Accessories
Accessory Box Accessories

Pads
(Only SJ-645EX)
Accessory Box
7-2
Unpacking the main unit
Cleaning cartridge
7-3
Checking the Accessories
Power cord : 1 Stay (Right) : 1 Stay (Left) : 1 Stand leg: 1
Casters : 2 Media guide : 1 Bolts (Large) :16 Bolts (Small) :14
Washers : 6 Hexagonal wrench : 1 Pipe : 1

Media flanges : 2
Drain bottle : 1 Bottle stand : 1 Software RIP : 1

Flange retaining pins : 2
Replacement blade for Roland PrintServer Roland PrintServer

User's manual : 1 CD-ROM : 1
separating knife : 1 Network Settings Guide : 1
Reinforcing pipe :1 SOL INK Cleaning Transport bars : 2

cartridges : 4
Cleaning kit : 1
Cleaning sticks : 10 Tweezers : 1 Wipers : 2
7-4
Assembling the Stand
Invert the Stand legs and attach the Casters with 8 Bolts (Large).
Hexagonal wrench
Bolts (Large)
Attaching the
Transport bars 1. Attach the Transport bars at the bottom of the main unit.
Make sure the rubber foot faces down.
Cut in the Bottom box as

shown in the figure.
Transport bar
Front view Rear view

Short Long
7-5
2. Secure the Transport bars with 8 Bolts (Small).
Bolts (Small)
3. Grip these position in the figure and move it.
7-6
Assembling the Main unit
1. Set the Stand up and place the machine on the stand.
Fit the position of the

Frame at the rear of
the machine in the
fixtures on the Stand.
2. Secure the machine and the Stand with 6 Bolts (Large).
Washer
Bolts (Large)
7-7
Removing the
Transport bars
Remove the 8 Bolts (Small).
Bolts (Small)
7-8
Making the Packaging
smaller
9.
Bind up the boxes with PP Band.
8.
Put the Top pad on the Pads [ 7] .
7.
Fold the 2 Side pads as shown in the figure
and put them on the Pad [ 6] .
6.
Reverse the Pad as shown in the figure
and put it on the flattened accessories boxes.
5.
Put the flattened Accessories boxes.
4.
Make the 2 Accessories boxes flat.
3.
Put the other Small pads or boxes
inside the Boxes placed at [ 2] .
2.
1. Reverse the 2 Boxes as shown in the figure
Place the 2 Pads on the Bottom box. and place them between the Pads placed
Note the width of the 2 Pads are different. at [ 1] and the Partition.
And also, partitioned space is different.
Short Partition
Long
7-9
Installing the
Accessories
1. Attach the Stays at the position in the figure.
Left side of the rear view Right side of the rear view
Bolts (Small)
Stay (Left)
Stay (Right)
2. Place the Media guide on the Stays and secure it with 4 Bolts (Small).
Direction of the Media guide
Rear Front
Media guide
Media guide Long Short
Bolts (Small)
7-10
3. Attach the Media flanges to the Retainers and secure them with the Flange
retaining pins.
Media flanges
Left side of the rear view Right side of the rear view
Fit the ridges and

grooves.
Flange retaining pins
7-11
Installing the Drain Bottle
1. Secure the Bottle stand with 2 Bolts (Large).
Bottle stand
Bolts (Large)
2. Remove the Stopper from the Drain tube.
Drain tube Peel off the tapes.

Stopper
* Explain to keep it, because it will
be necessary when the machine is
transferred.
3. Insert the Drain tube into the Bottle stand securely.
Drain tube
Bottle stand
7-12
4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottle
stand.
Make sure the Drain tube is inserted into the Drain bottle.
7-13
Removing the
protective stuffs
1) Remove the Pads.
Pad Pad
2) Peel off the tape.
3) Pull straight
the pad.
7) Peel off the tape and
remove the Pads.
6) Peel off the tape. 4) Remove the Retainer A

5) Remove the Retainer B.
using a screwdriver.
Rear view
The other screw of the

Retainer B
2)
Retainer A
1) Retainer B
8) Attach the Retainer you removed.

Firstly, attach the Retainer B.
After that, attach the Retainer A.
7-14
Connection
Connecting the Power Cord
Connecting to the Computer
Installation of the Roland VersaWorks

!! IMPORTANT !!
<Supported Operation Systems>
Windows XP Service Pack 1 or later / Windows 2000 Service Pack 4
* Windows ME / 98 and MAC OS are available as the client PC.
<Recommended System Requirements on Windows>

CPU: Pentium 4 2.0GHz or faster Memory: 512 MB (1GB or more recommended)
HDD: 10 GB or more for Storage Monitor: High-resolution SXGA (1,280 x 1,024 pixels)
or better display recommended.
Making the Setting for Roland@NET

Select a check box [Download Updates Automatically and Notify] if the customer allows it.
Network Setting Setting of Computer

Enter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).
Setting of Roland-PrintServer
Enter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).
Before printing
Switching on the Power
Changing the setting for the language
Filling Ink
4 pcs. of the SOL INK cleaning cartridges are required in this work.
ECO-SOL CMYKMC / ECO-SOL LcLm
Installation of Ink Cartridges

!! IMPORTANT !!
* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and
7 ~ 12.
* Gently shake the cartridge when the Ink Cartridge is installed.
* Explain not to remove an Ink Cartridge until it runs out.
If an Ink Cartridge is removed and inserted often, air may go into the Ink tube
and it may cause the ink dropping problem.
7-15
Setting Media
Before printing
!! IMPORTANT !!
* Explain to refix the Media flanges depending on the diameter of roll media.
* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional

Correction] when using another type of media.
* Explain about the thickness of usable media.

Refer to the User's Manual 8-1 Media Conditions].
* Explain to use the Media clamps when using the media which curls easily.
In case the Media clamps are used, make sure the Head Height is set at
2(Middle) or 3 (High).
If the Head Height is set at 1 (Low), the Head may strike the Media clamps and
it may breake the Head.
* Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time, the roll media may
bend by the weight and it may influence the printing result.
* Explain to install the Reinforcing pipe into the roll sheet in order to prevent the
bend of the roll media when 74/64 inch of roll sheet is used.
And also, explain to remove the Reinforcing pipe from the roll media after use.
Printing
TEST PRINT
Send the printing data via Roland VersaWorks.
7-16
Operation
Operate the following contents based on the User's manual.
Make the Temperature Setting for the Heaters
!! IMPORTANT !!
* Do not touch the platen when the heater is operating.
You can set the temperature either to "OFF" or to a value from 30 to 50
degrees C (in steps of 1 degrees C) from the Control Panel.
* You can also set the temperature by Roland VersaWorks.
Replacing the Ink Cartridge
!! IMPORTANT !!
* Explain not to replace the Ink cartridges while the machine is working.
Air may go inside the Ink cartridge and it may influence the printing quality.
* Explain about [CONT.] mode which is for printing continuously.
Checking the remaining Ink
!! IMPORTANT !!
* The display of the remaining ink is reset when the Ink Cartridge is installed
regardless of the real quantity. The displayed information may differ from the
actual amount if you insert a partly used Ink Cartridge or change cartridges
while the power is off.
Setting the printing start position
!! IMPORTANT !!
Explain not to feed back the media using the Up key.
The Pinch rollers may pass over the printed surface and it may smudge the
printed image.
Setting the Margins
Setting of [SHEET TYPE]
Making corrections for printing with user's media

* Feed Correction
* Bidirectional Correction
Save and call Bidirectional correction value
!! IMPORTANT !!
Recommend users to note the memory number which is set the adjustment
value on each media.
7-17
Maintenance
Cleaning the Printing Head
* [CLEANING] key
* Normal Cleaning
* Medium Cleaning
* Powerful Cleaning
!! IMPORTANT !!
Explain that the machine will display [PRESS THE POWER KEY TO CLEAN]
message if the machine is left without using for 1 month.
This feature operates when the main power is on.
Please use sub power switch to turn on/off the power of the machine keeping
the main power on all the time.
Cleaning the Printing Head using Cleaning Kit
!! IMPORTANT !!
Instruct users how to perform the cleaning using the Maintenance Video
so that they can do it rightly by themselves.
Replacing the Wiper
Cleaning other parts

* Platen
* Grit rollers
* Pinch rollers
(Raise the Pich rollers when not in use.)
* Reflective tape
* Front cover
* Sheet sensor
* Media Clamps
!! IMPORTANT !!
* Explain it is necessary to clean these parts as daily maintenance.
* Explain how to wash off the ink as follows.

1. Water down the cleaner.
2. Soak a cloth in the water and wring it.
3. Wipe gently with the cloth.
Discarding the discharged ink in the Drain bottle
!! IMPORTANT !!
* Explain about the time to discard the discharged ink in the Drain bottle.
* Explain to switch off the machine before performing to discard the

discharged ink.
* Explain to discard carefully the discharged ink from the Drain bottle so
that the ink does not spatter.
7-18
Others
Explain to switch off and on the machine and check the result before calling an engineer
when Service Call error occurs. There is a possibility to solve the problem just by doing
so.
Instruct users how to cap the Head.

!! IMPORTANT !!
It is necessary to cap the Head by users if the Head does not return to the
stand by position.
Explain to close the cover before switching off the machine if the [Cover Open Error] is
shown.
!! IMPORTANT !!
When the error is shown, the Head will not be capped.
If the power of the machine is switched off before closing the cover and
the Head is left, the Head will be dry and break.
PARTS NAME Life Time

Exchange Time of
6 billion shots / nozzle (6000000 kshots)
the Consumable Printing Head * When the Head is replaced, the Dampers should be replaced at the
Parts
same time.
6 months or
Wiping 3000 times or
Wiper Ribbing 100 times
* When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
Carriage Motor 1,500 hours
Cap Top 6 months
Ink Tube 2,000 hours
Pump Unit 50,000 times
Sponge for Flushing 6 months
Sponge for Wiper 12 months
Battery 24 months
7-19
7-2 Maintenance Check List
AFTER 6 MONTH MAINTENANCE CHECK LIST

Model Serial Numer User Date
PC OS Application
MAINTENANCE
Revised 4
Check Points Contents Reference
Get/Output Report OK
Upgrade the firmware to the latest version OK
Consumables Head OK Perform Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 1,500 hours
Cleaning Wiper OK Perform Cleaning Replacement 6 months or
Wipping : 3,000 times or
Rubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 months
Ink Tube OK Perform Cleaning Replacement 2,000 hours
Pump Unit OK Perform Cleaning Replacement 50,000 times
Sponge for Frushing OK Perform Cleaning Replacement 6 months
Sponge for Wiper OK Perform Cleaning Replacement 12 months
Lithium Battery OK Perform Cleaning Replacement 24 months
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Wire OK Adjust Tension Replacement
Platen OK Perform Cleaning
Grit Roller OK Perform Cleaning
Pinch Roller OK Perform Cleaning
Reflective Tape OK Perform Cleaning
Sheet Sensor OK Perform Cleaning
Front Cover OK Perform Cleaning
Media Clamp OK Perform Cleaning
Bed OK Perform Cleaning
Printing OK NG (Reason)
Get/Output Report ** In case of any changes.
OPERATION CHECK
Media Loading Others
Printing Printing position
Printing Calibration
Maintenance Cleaning using the
Cleaning Kit
Reference Media Type
Head Height
Printing Area
Roland VersaWorks Printing Mode
Color Profiles
Roland@NET
NOTE
7-20
AFTER 12 MONTH MAINTENANCE CHECK LIST
Model Serial Numer User Date
PC OS Application
MAINTENANCE
Revised 4
Check Points Contents Reference
Get/Output Report OK
Upgrade the firmware to the latest version OK
Consumables Head OK Perform Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 1,500 hours
Cleaning Wiper OK Perform Cleaning Replacement 6 months or
Wipping : 3,000 times or
Rubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 months
Ink Tube OK Perform Cleaning Replacement 2,000 hours
Pump Unit OK Perform Cleaning Replacement 50,000 times
Sponge for Frushing OK Perform Cleaning Replacement 6 months
Sponge for Wiper OK Perform Cleaning Replacement 12 months
Lithium Battery OK Perform Cleaning Replacement 24 months
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Wire OK Adjust Tension Replacement
Platen OK Perform Cleaning
Grit Roller OK Perform Cleaning
Pinch Roller OK Perform Cleaning
Reflective Tape OK Perform Cleaning
Sheet Sensor OK Perform Cleaning
Front Cover OK Perform Cleaning
Media Clamp OK Perform Cleaning
Bed OK Perform Cleaning
Printing OK NG (Reason)
Get/Output Report ** In case of any changes.
NOTE
7-21
7-3 Specification
Main unit Specification
SJ-745EX SJ-645EX
Printing method Piezo ink-jet method
Acceptable media While the print heater is 500 to 1879 mm (19-11/16 to 74 in.) 500 to 1625 mm (19-11/16 to 64 in.)
widths running
While the print heater is 210 to 1879 mm (8-5/16 to 74 in.) 210 to 1625 mm (8-5/16 to 64 in.)
not running
Printing width Maximum 1869 mm (73-9/16 in.) Maximum 1615 mm (63-9/16 in.)
Ink cartridges Type Exclusive ECO-SOL INK cartridge
Capacity 220 cc ±5 cc
Color Six colors (cyan, magenta, yellow, black, light cyan and light magenta), or
four colors (cyan, magenta, yellow and black)
Printing resolution (Printing dot resolution) Maximum 1440 dpi
Distance accuracy While the print heater is Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
running (*1)
While the print heater is Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
not running (*2)
Ink -fixing device (*3) Print heater, Setting range for the preset temperature: 35 to 50C (96 to 122F)
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power supply Voltage and frequency AC 117 V ±10%, 50/60 Hz or AC 220 to 240 V ±10%, 50/60 Hz
Required power capacity 6.5 A (117 V) or 3.3 A (220 to 240 V) 5.8 A (117 V) or 2.7 A (220 to 240 V)
Power consumption During operation Approx. 770 W Approx. 640 W
Sleep mode Approx. 55 W Approx. 55 W
Acoustic noise level During operation 65 dB (A) or less (according to ISO 7779)
During standby 40 dB (A) or less (according to ISO 7779)
Dimensions (With stand) 3134 (W) x 742 (D) x 1300 (H) mm (123- 2953 (W) x 742 (D) x 1300 (H) mm (116-
7/16 (W) x 29-1/4 (D) x 51-3/16 (H) in.) 5/16 (W) x 29-1/4 (D) x 51-3/16 (H) in.)
Weight (With stand) 174 kg (384 lb.) 170 kg (375 lb.)
Packed dimensions 3270 (W) x 850 (D) x 1005 (H) mm (128- 3090 (W) x 850 (D) x 1005 (H) mm (121-
3/4 (W) x 33-1/2 (D) x 39-5/8 (H) in.) 11/16 (W) x 33-1/2 (D) x 39-5/8 (H) in.)
Packed weight 252 kg (556 lb.) 236 kg (520 lb.)
Environment Power on (*4) Temperature: 15 to 32ºC (59 to 89.6ºF) (20ºC (68ºF) or more recommended),
humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensation)
Included items Power cord: 1, exclusive stand: 1, hexagonal wrench: 1, pipe: 1, media flanges:
2, flange retaining pins: 2, drain bottle: 1, bottle stand: 1, transport bars: 2, media
reinforcement pipe: 1, Software RIP: 1, user’s manual: 1, replacement blade for
separating knife: 1, Roland-PrintServer CD-ROM: 1, Roland-PrintServer Net-
work Settings Guide: 1, SOL INK cleaning cartridges: 4, cleaning kit: 1 (clean-
ing sticks: 10, tweezers: 1, wipers: 2)
7-22
*1
• Media type: Roland SV-G-1270G, print travel: 1 m
• Preset temperature for the print heater: 40˚C
• Temperature: 20C, humidity: 50%
*2
• Media type: Roland PET-G-1050, print travel: 1 m
*3
The print heater temperature may not reach the preset temperature depending on ambient conditions or the width of the media.
Unevenness in temperature may be larger depending on ambient conditions or the width of the media.
*4
Operating environment
Humidity (%)
(no condensation) 80
55
Use in an operating environ-
35
ment with this range.
0 15 20 27 32 °C (°F)
(59) (68) (80.6) (89.6)
Temperature
7-23
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SERVICE NOTES

Copyright © 2009 ROLAND DG CORPORATION

3 Replacement of Main Parts

7 2007.5.21 Sect1 : Parts have been revised. Kato Mabuchi

1-3 CARRIAGE, 1-4 DRIVE UNIT, 1-9 PUMP SYSTEM,

1-8 WIPER SYSTEM Parts have been revised.

13 2009.6.5 1-3 CARRIAGE Parts have been revised. Kato Misako

To Ensure Safe Work

About and Notices.

About the Symbols

: Tips and advise before the adjustment.

Turn off the primary power SW Do not recharge, short-circuit,

Put tape around the lithium battery

About the Labels Affixed to the Unit

42 22055547 PLATE,GND FJ-540 * * *Revised13: Refer to Service Information SJ745EX-017.

*Revised 5: Refer to Service Information SJ745EX-008.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

11 22025669 COVER,TUC-1 S11 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

9 22295147 SHAFT,TUC-6070 S9 31239104 SCREW,W-SEMS M3*15 3C

*Revised 6: Refer to the Service Information TUC1-001.

*1 Only for SJ-645/745EX 100V-117V

A22 RD/ CASS/ FRAME / RD 15 26

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

RA15 R151 NON

RA16 R152 NON

RA17 R153 NON

CE0.1u 100u/ 25V

A3 B3 5 36 VDD OUT VC VADJ 100u/ 25V

ND6 8 12 D6 GND C13

/ DIRECT_ RD_ NET

/ INT_ NET_ HALF

/ INT_ CENT_ HALF

PC50 PC51 FF0_ DAC_ A[ 0..9]

HB0 HA0 ^ MSEL0 ^ DCLK / ALT_ DCLK CE0.1u

HB0 HA0 E2 PC83

SN74LVCH16245ADGG-EL NCHG1 7 13 NNCHG1

F0_ SB_ / SOE

F0_ SB_ / SWE

29 152 TC74VHCT541AFT FF1_ DAC_ LAT0 / FF1_ DAC_ RESET

F1_ SB_ / SOE

IC49 NON IC50

CE0.1u R4 10K 4 TO SENSOR

/ INT_ NET_ HALF

/ INT_ CENT_ HALF

42V_ SENSE R39 33

Arrangement Diagram_ Component Side

VCC IC79 VHV0

C232 C233 C216 1

C186 C191 R346 FUSE MMCT 3.15A ET VHV1

VCC CE100p IC66F

IC74 TP54 R564 10 TP59

FF1_ DAC_ A7 27 24 2SC4131

IC75 TP86 TP91

FF1_ DAC_ A8 26 R450

IC76 TP102 TP107

VCC NON NON NON NON NON NON

IC77 TP118 TP123

P51/ RXD2/ IRQ1

PF2/ LCAS/ IRQ15

P65/ TMO1/ DACK1/ IRQ13

P63/ TMCI1/ TEND1/ IRQ11

10K PG5/ BACK VCC3 / Y_ A 4 5 1 8