ROLAND VersaCamm VP 540 Service Manual

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SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of VP-540/VP-300.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2008 ROLAND DG CORPORATION
WWW.SERVICE-MANUAL.NET
70046-06
Contents
1 Structure & Spare Parts
1-1 COVERS ............................................................................................................................................................. 1-1
1-2 FRAME .............................................................................................................................................................. 1-4
1-3 DRIVE UNIT ....................................................................................................................................................... 1-8
1-4 HEAD CARRIAGE (VP-540).............................................................................................................................. 1-12
1-5 HEAD CARRIAGE (VP-300).............................................................................................................................. 1-14
1-6 BASE FRAME.................................................................................................................................................... 1-16
1-7 CHASSIS .......................................................................................................................................................... 1-18
1-8 PINCH ROLLER ............................................................................................................................................... 1-19
1-9 STAND .............................................................................................................................................................. 1-20
1-10 TOOL CARRIAGE ............................................................................................................................................. 1-21
1-11 WIPER SYSTEM .............................................................................................................................................. 1-22
1-12 PUMP SYSTEM ................................................................................................................................................ 1-23
1-13 INK SYSTEM .................................................................................................................................................... 1-25
1-14 ACCESSORIES .................................................................................................................................................. 1-26
2 Electrical Section
2-1 WIRING MAP ...................................................................................................................................................... 2-1
2-2 MAIN BOARD ..................................................................................................................................................... 2-3
2-3 SERVO BOARD ............................................................................................................................................... 2-14
2-4 CARRAGE BOARD .......................................................................................................................................... 2-20
2-5 SUB BOARD...................................................................................................................................................... 2-23
2-6 MAINTENANCE PARTS LIST .......................................................................................................................... 2-28
3 Replacement of Main Parts

3-1 HEAD REPLACEMENT ...................................................................................................................................... 3-3
3-2 WIPER REPLACEMENT .................................................................................................................................... 3-9
3-3 CAP TOP REPLACEMENT ...............................................................................................................................3-11
3-4 TOOL CARRIAGE REPLACEMENT ................................................................................................................ 3-14
3-5 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-18
3-6 FEED MOTOR REPLACEMENT ...................................................................................................................... 3-22
3-7 PUMP REPLACEMENT ................................................................................................................................... 3-30
3-8 INK TUBE REPLACEMENT ............................................................................................................................. 3-37
3-9 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-43
3-10 BATTERY REPLACEMENT .............................................................................................................................. 3-54
3-11 CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-57
3-12 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-62
3-13 GRIT ENCODER REPLACEMENT ................................................................................................................. 3-64
3-14 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-67
3-15 CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-68
4 Adjustment
4-1 SERVICE MODE ................................................................................................................................................ 4-1
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22
4-4 HEAD ALIGNMENT ........................................................................................................................................... 4-24
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32
4-6 LINEAR ENCODER SETUP ............................................................................................................................. 4-34
4-7 FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36
4-8 CROP MARK SENSOR ADJUSTMENT .......................................................................................................... 4-38
4-9 CROP-CUT ADJUSTMENT .............................................................................................................................. 4-40
4-10 PRINT/CUT POSITION ADJUSTMENT ............................................................................................................ 4-43
4-11 CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-46
4-12 TOOL HEIGHT ADJUSTMENT ......................................................................................................................... 4-48
4-13 TOOL PRESSURE ADJUSTMENT .................................................................................................................. 4-50
4-14 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-53
4-15 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-56
4-16 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-62
5 Supplemental Information
5-1 SPECIAL TOOLS................................................................................................................................................. 5-1
5-2 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING).............................. 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-2
6-4 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
6-5 VERTICAL BANDING .......................................................................................................................................... 6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3
6-7 PRINT & CUT MISALIGHMENT .......................................................................................................................... 6-4
6-8 POOR CUTTING QUALITY(STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) ..... 6-7
6-9 MEDIA SKEW ...................................................................................................................................................... 6-7
6-10 MOTOR ERROR ................................................................................................................................................. 6-8
6-11 HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-9
6-12 PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-9
6-13 ERROR MESSAGE ........................................................................................................................................... 6-10
6-14 SERVICE CALL ................................................................................................................................................. 6-10
7 Service Activities
7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-1
7-2 WWW.SERVICE-MANUAL.NET
MAINTENANCE CHECK LIST .......................................................................................................................... 7-12
7-3 SPACIFICATION ................................................................................................................................................ 7-13
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Revision Record
Revision
Date Description of Changes Approval Issued
NO.
0 2007.3.9 First Edition Kato Uchiyama
Sect1 : Parts have been revised.

Sect3 : Procedures have been revised.
1 2007.4.25 Kato Mabuchi
Sect7 : Installation Check List has been revised.

2 2007.6.15 Kato Mabuchi
Sect3 : Procedures have been added.
3 2007.8.24 Sect3 : Procedures have been revised. Kato Mabuchi

4 2007.10.12 Kato Misako
Sect4 : Service Mode has been revised.

5 2007.11.20 Kato Yuki

6 2008.1.29 2-1 : Wiring Map Cable has been added. Kato Yuki
Sect4 : Service Mode has been revised.
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The speci c
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The speci c thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The speci c
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
About the Labels Affixed to the Unit
These labels are af xed to the body of this product.
The following gure describes the location.
Caution : Moving Print Heads

The print heads move at high speed and
pose a hazard.
Caution : Pinching Hazard

Contact during operation may cause the
hand or ngers to become pinched, rsult-
ing in injury.
Flammable
Ink and discharged uid are ammable.
Keep away from open ame.
Ink Is Toxic
Ink and discharged uid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
Caution : High Temperature

The platen and dryer become hot. Exer-
cise caution to avoid re or burns.
Flammable
Ink and discharged uid are ammable.
Keep away from open ame.
Ink Is Toxic
Ink and discharged uid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
WARNING - FOR CONTINUED
PROTECTION AGAINST RISK OF FIRE, HIGH VOLTAGE,
REPLACE ONLY WITH FUSE OF THE
SPECIFIED TYPE AND CURRENT RATING. HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
F80L HS
• Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connec-

tion of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this termi-
nal except the time of replacement.
1 Structure & Spare Parts
1-1 COVER ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
S2
S1
S1 21
S2
23
S1 22
20 3
10 S2 S2
7
5
S7 S1
6
9
S1 S7
S2
S6
S1 8 S2
S1
12
S1 20
S3
16 S4
11 S2
S2 S5 S2 S2
2
13
19
17 14 4
S2
18 15
14
Revised 1
1 24
S2 21 S1
25
PARTS LIST -Main Parts-

Parts No. Parts Name Parts No. Parts Name
1 W700461210 ASSY,PANEL BOARD VP-540 17 1000002637 SHEET,PANEL VP-540
2 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 18 1000002625 STAY,PANEL VP-540
3 1000002608 COVER,INK CARTRIDGE VP-540 19 1000003029 SHEET,LCD VP-540
4 1000002633 COVER,CHASSIS VP-540 20 22535347 LABEL,CAUTION PINCH-2 #LA423
5 1000002550 COVER,MAINTENANCE INKHEAD VP-540 21 1000001099 LABEL,HARMFUL FIRE #LA915
6 1000002620 COVER,MAINTENANCE VP-540 22 22535441 LABEL,SET INK SP-300 #LA634
1000002676 COVER,RAIL B VP-300 23 22535442 LABEL,USE ONLY ECO-SOL #LA635
7
1000002624 COVER,RAIL B VP-540 24 22535444 LABEL,READ MANUAL #LA637
8 1000002651 COVER,RAIL B-RIGHT VP-540 25 23475212 CABLE-CARD,24P1 600L BB
1000002150 COVER,RAIL F VP-300 PARTS LIST -Supplemental Parts-
9
1000002146 COVER,RAIL F VP-540 Parts No. Parts Name
10 1000002619 COVER,SIDE L VP-540 S1 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
11 1000002621 COVER,SIDE R VP-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
12 1000002627 COVER,UNDER L VP-540 S3 31139103 PLAPOINT,FE4*6 WH
13 1000002628 COVER,UNDER R VP-540 S4 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
14 22495102 KEY TOP,CLEAR GX-24 S5 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
15 22495101 KEY TOP,WHITE GX-24 Revised 1 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
16 1000002626 LABEL,EMBLEM LOGO VERSACAMM S7 31139104 SCREW,PLAPOINT M4*6 BK FE
1-1
1-1 COVER ( VP-540：Above ZW65383, VP-300：Above ZW61510)
S2
Revised 6
S1
S12 21
S8 35 S2
23
S1 22
S1
20 3
10 S2 S2
7
5
S7 S1
6
9
S1 S7
S2
S6
S1 8 S2
S1 S10
34
S9
12 32 S5
S1
36
31
37
29
28 S2
Revised 6
S2 S2
20
S3 26 33 S11 4
S10
16 S4
32
11
38 30 31
S2 S5
2
27
13
19
17 14
S2
18 15
Revised 1 14
1 24
S2 21 S1
25
1-2
1-1 COVER ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1 W700461210 ASSY,PANEL BOARD VP-540 S1 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
2 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3 1000002608 COVER,INK CARTRIDGE VP-540 S3 31139103 PLAPOINT,FE4*6 WH
4 1000002633 COVER,CHASSIS VP-540 S4 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
5 1000002550 COVER,MAINTENANCE INKHEAD VP-540 S5 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
6 1000002620 COVER,MAINTENANCE VP-540 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
1000002624 COVER,RAIL B VP-540 S7 31139104 SCREW,PLAPOINT M4*6 BK FE
7
1000002676 COVER,RAIL B VP-300 S8 31049106AS SCREW SET,CAP M3*8 3CBC 20 PCS
8 1000002651 COVER,RAIL B-RIGHT VP-540 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000004207 COVER,RAIL F TYPE2 VP-540 S10 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. Revised 6
9
1000004208 COVER,RAIL F TYPE2 VP-300 S11 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
10 1000002619 COVER,SIDE L VP-540 S12 31029816AS BUSH SET,ROLL 3*4 100 3C PCS.
11 1000002621 COVER,SIDE R VP-540
12 1000002627 COVER,UNDER L VP-540
13 1000002628 COVER,UNDER R VP-540
14 22495102 KEY TOP,CLEAR GX-24
15 22495101 KEY TOP,WHITE GX-24 Revised 1
16 1000002626 LABEL,EMBLEM LOGO VERSACAMM
17 1000002637 SHEET,PANEL VP-540
18 1000002625 STAY,PANEL VP-540
19 1000003029 SHEET,LCD VP-540
20 22535347 LABEL,CAUTION PINCH-2 #LA423
21 1000001099 LABEL,HARMFUL FIRE #LA915
22 22535441 LABEL,SET INK SP-300 #LA634
23 22535442 LABEL,USE ONLY ECO-SOL #LA635
24 22535444 LABEL,READ MANUAL #LA637
25 23475212 CABLE-CARD,24P1 600L BB
1000004197 PLATE,COVER F VP-540
26
1000004204 PLATE,COVER F VP-300
27 22535390 LABEL,EMERGENCY STOP #LA496
28 22535286 LABEL,CAUTION COVER #LA265
1000004196 PLATE,NUT COVER F VP-540
29
1000004203 PLATE,NUT COVER F VP-300
30 21425110 WASHER,COVER FJ-50
31 1000004199 PAD, STOPPER VP-540
Revised 6
32 1000004198 SHAFT,COVER F VP-540
1000004195 FRAME,COVER F VP-540
33
1000004202 FRAME,COVER F VP-300
34 1000004361 COVER,INT SW VP-540
35 11879107 ABSORBER TK-12
36 13169102 COVER SW R (AVT32344)
37 1000004200 HOOK,INT SW VP-540
38 22535287 LABEL,CAUTION CARRIAGE #LA266
1-3
1-2 FRAME ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
S6 S11
S14 S17 27
33 S12
S17 11 5
32 S10 S20 S14
S1711 24 S8 26
S4 9 S5
7 18 8 13
S4
29 S16
10 31 1
20
S17 16 22
25
8 8 35
19 S17S13 S14 S17
S8
S17
34 28
S8 37
5 S14
S10 37 S5
S17 14
S20 S16
S2
S10
S19
S1
S20 S10
S17 9 15
S11 S7
S6 S1
S4
38 12
3 S10
S4 S9
21
S3 S10
4
6
S10
S20 S10 36
30
2
17
23
S18
S17
S6
S11
1-4
1-2 FRAME ( VP-540：Below ZW65382, VP-300：Below ZW61509 )

1 21905192 ADAPTER,CLAMP MEDIA SP-540V S1 31029101 BUSH,NB-19
2 7520501000 ASSY,CAP BOTTLE 2 FJ-52 S2 31029106 BUSH,SQUARE SB-6025
3 W700461240 ASSY,FAN JUNCTION BOARD VP-540 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000002653 BASE,BOTTOM VP-300 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
4
1000002527 BASE,BOTTOM VP-540 S5 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
5 1000002589 BASE,RAIL VP-540 S6 31129101 PIPE SET,POLYCA 3*6*8 20PCS
6 21985140 BRACKET,INK CATCH TANK SP-540V S7 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
7 12159573 BUSH,80F-0603 S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS
8 12159563 BUSH,80F-1006 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
9 12159508 BUSH,SHAFT OILES 80F-1206 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
10 1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540 S11 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
11 21745109 COLLAR,LEVER FJ-540 S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
12 1000002630 COVER,SCAN MOTOR VP-540 S13 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
13 1000002528 FRAME,MIDDLE L VP-540 S14 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
14 1000002529 FRAME,MIDDLE R VP-540 S16 31799107 SCREW SET,CAP M4*6 NI 20PCS
15 1000002548 FRAME,SCAN MOTOR VP-540 S17 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
16 1000002518 FRAME,SIDE L VP-540 S18 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
17 1000002545 FRAME,SIDE R VP-540 S19 31179106 SCREW,JACK UP SP-540V
18 22305101 GUIDE,LEVER SP-300 S20 31069104 SCREW,CAP M4*6+FL NI
19 22485104 KNOB FJ-50
20 1000002556 LEVER,CAM PINCH VP-540
21 22155763 OILES BUSH 80F-0806
22 22175105 PINCH ROLL SPRING
23 22055474 PLATE,INK CATCH TANK FJ-52
24 1000002609 PLATE,LEVER LINK VP-540
25 15229506 SENSOR INTERRUPTER,GP1A05A5
26 22145393 SHAFT,JOINT PNC-960
22295270 SHAFT,SQUARE SP-300
27
1000002526 SHAFT,SQUARE VP-540
28 22035196 STAND,LEVER SP-300
29 1000002629 STAY,COVER UNDER VP-540
30 1000002558 STAY,FRAME SIDE R VP-540
31 1000002555 STAY,LEVER SENSOR VP-540
32 1000002631 STAY,PINCH LEVER ADJUST VP-540
33 1000002551 STAY,PINCH LEVER VP-540
34 1000002569 STAY,SUPPORT INKCARTRIDGE VP-540
35 1000002607 SUPPORT,FRAME R VP-540
36 1000003088 PAD,BASE BOTTOM VP-540
37 1000003087 PAD,SUPPORT FRAME R VP-540
38 1000002168 CABLE-ASSY,FAN VP-540
1-5
1-2 FRAME ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
S6 S11
S14 S17 27
33 S12
S17 11 5
32 S10 S20 S15
S1711 24 S8
26 S5
S4 9
7 18 8 13
S4
29 S16
10 31 1
20
S17 16 22
25 Revised 6
S13 8 8
19 S17 S14 S17
35
S8
S17
34 28
S8
5
S10 S15
S17 37 S5 14
S20 S16
S2
S10
S19
S1
S20 S10
S17 9 15
S11 S7
S6 S1
38 S4 12
3 S10
S4 S9
21
S3 S10
4
6
S10
S20 S10 36
30
17 2
23
S18
S17
S6
S11
1-6
1-2 FRAME ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
1 21905192 ADAPTER,CLAMP MEDIA SP-540V S1 31029101 BUSH,NB-19
2 7520501000 ASSY,CAP BOTTLE 2 FJ-52 S2 31029106 BUSH,SQUARE SB-6025
3 W700461240 ASSY,FAN JUNCTION BOARD VP-540 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000002653 BASE,BOTTOM VP-300 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
4
1000002527 BASE,BOTTOM VP-540 S5 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
5 1000002589 BASE,RAIL VP-540 S6 31129101 PIPE SET,POLYCA 3*6*8 20PCS
6 21985140 BRACKET,INK CATCH TANK SP-540V S7 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
7 12159573 BUSH,80F-0603 S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS
8 12159563 BUSH,80F-1006 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
9 12159508 BUSH,SHAFT OILES 80F-1206 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
10 1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540 S11 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
11 21745109 COLLAR,LEVER FJ-540 S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
12 1000002630 COVER,SCAN MOTOR VP-540 S13 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
13 1000002528 FRAME,MIDDLE L VP-540 S14 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
14 1000002529 FRAME,MIDDLE R VP-540 S16 31799107 SCREW SET,CAP M4*6 NI 20PCS
15 1000002548 FRAME,SCAN MOTOR VP-540 S17 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
16 1000002518 FRAME,SIDE L VP-540 S18 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
17 1000002545 FRAME,SIDE R VP-540 S19 31179106 SCREW,JACK UP SP-540V
18 22305101 GUIDE,LEVER SP-300 S20 31069104 SCREW,CAP M4*6+FL NI
19 22485104 KNOB FJ-50
20 1000002556 LEVER,CAM PINCH VP-540
21 22155763 OILES BUSH 80F-0806
22 22175105 PINCH ROLL SPRING
23 22055474 PLATE,INK CATCH TANK FJ-52
24 1000002609 PLATE,LEVER LINK VP-540
26 22145393 SHAFT,JOINT PNC-960
22295270 SHAFT,SQUARE SP-300
27
1000002526 SHAFT,SQUARE VP-540
28 22035196 STAND,LEVER SP-300
29 1000002629 STAY,COVER UNDER VP-540
30 1000002558 STAY,FRAME SIDE R VP-540
31 1000002555 STAY,LEVER SENSOR VP-540
32 1000002631 STAY,PINCH LEVER ADJUST VP-540
33 1000002551 STAY,PINCH LEVER VP-540
34 1000002569 STAY,SUPPORT INKCARTRIDGE VP-540
35 1000004193 SUPPORT,FRAME R TYPE2 VP-540 Revised 6
36 1000003088 PAD,BASE BOTTOM VP-540
37 1000003087 PAD,SUPPORT FRAME R VP-540
38 1000002168 CABLE-ASSY,FAN VP-540
1-7
1-3 DRIVE UNIT ( VP-540：Below ZW65382, VP-300：Below ZW61509 ) Revised 2
S7
S7
S7
79
71
S12
S12
35 S7
S6 82 59 25
77 64 38
S24 S23
26 S7 Revised 5
13 S12 S23 S22 38
5 S7 21 42 75 80
33 36
S28 S7
70 8 28 S12
S26 S14
S7 41 24
S22 76 S12
55 S27
S1 36
S28 22 50 82
S22 69 S18 27 S2
1 S11 66 S4
S12
17
S22 11 S5 36 80
12
S11 60 S2 36
39 S2
S21 73 S12
S8
54 S8 31 81 4
S12
58
S10
2 S7 S12
S20
31 2 S2 S7
68 S12 S7
40 51 53 2
S7 S19
20 37 31 S12
S9 9 S21
S7 52 3
S12 S12
S9 63 30
44 S21
S25 9
S15 45
72
14 43 S19 S13 S5
62
S22 56 S7 S18 6 16
29 S19 S19 49 S10 Revised 1
Revised 6 27 34
46 15 47 56 78 S20
61 18 S8
67 65
S3 10 S22 S5 84
19 83
S14 S17
S8
S5 74 S22
7 S22
S3 S7 23 57
S22 S21 32
S22 1
69 S11
S16
1-8
1-3 DRIVE UNIT ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
PARTS LIST -Main Parts- PARTS LIST -Main Parts-

1 6700469030 ASSY,PULLEY VP-540 55 22175870 R-BEARING JIS 6800ZZ(B7)
2 W700461290 ASSY,FLEX1 VP-540 56 15229506 SENSOR INTERRUPTER,GP1A05A5
3 W7004612A0 ASSY,FLEX2 VP-540 57 1000001480 SHAFT,DRIVE PULLEY XC-540
4 W7004612B0 ASSY,FLEX3 VP-540 58 1000003089 SHEET,FRAME SUPPORT RAIL VP-540
5 W700461260 ASSY,GRIT ENCODER BOARD VP-540 1000003097 SHEET,HOLDER CABLE VP-300 Revised 2
59
6 6700469020 ASSY,SCAN MOTOR VP-540 1000003096 SHEET,HOLDER CABLE VP-540
7 11869103 BALL,4MM 60 1000001479 SHAFT,IDLE PULLEY XC-540
8 1000002605 BASE,G-ENCODER SENSOR VP-540 61 22295117 SHAFT,LOCK CJ-70
9 1000002589 BASE,RAIL VP-540 1000002665 SHEET,LINEAR SCALE VP-300
62
10 1000002533 BASE,SCAN DRIVE VP-540 1000002544 SHEET,LINEAR SCALE VP-540
1000002671 BELT,100S2M1539LW-C 1000002712 SHEET,RAIL UNDER VP-300 Revised 1
11 63
1000002547 BELT,150S2M2153LW-C 1000002709 SHEET,RAIL UNDER VP-540
12 23415124 CABLE-ASSY,G-MOTOR SP-300 64 1000002162 SHEET,ROTARY DISK SLIT 360LPI
13 1000002169 CABLE-ASSY,GRIT ENCODER VP-540 65 22185101 SLIDER,LOCK CJ-70
14 23415114 CABLE-ASSY,MAINT-COVER SW SP-300 66 7876709020 ASSY,FEED MOTOR SP-540V
15 1000002178 CABLE-ASSY,PRI-CAR ORG VP-540 67 22175134 SPRING,A CJ-70
16 1000002188 CABLE-ASSY,SCAN MOTOR VP-540 68 22175122 SPRING,BACKUP PNC-960
23475213 CABLE-CARD,36P1 2000L BB 69 22175157 SPRING,C P-ROLLER CM-500
17
23475240 CABLE-CARD,36P1 2670L BB HIGH-V 70 1000002596 STAY,G-ENCODER SENSOR VP-540
18 1000002167 CABLE-ASSY,CUT-CAR ORG VP-540 71 1000002602 STAY,GUIDE FLEX VP-540
19 21365103 CASE,LOCK CJ-70 72 22715469 STAY,HOLD SHAFT SQUARE SP-500
20 1000002646 COVER,ENCODER VP-540 73 1000002597 STAY,RAILGUIDE L VP-540
21 1000002592 COVER,FEED GEAR VP-540 74 1000002534 STAY,SHAFT DRIVE PULLEY VP-540
1000002711 COVER,INK CARTRIDGE FLEX VP-300 75 1000002554 STAY,SUPPORT RAIL L VP-540
22
1000002708 COVER,INK CARTRIDGE FLEX VP-540 76 22135346 STOPPER,CAM CM-500 Revised 1
23 1000002647 COVER,INNER VP-540 77 1000002594 STOPPER,GRIT-ENCORDER VP-540
24 1000003037 COVER,JUNCTION BOARD VP-540 78 22135439 STOPPER,LINEAR SCALE FJ-540
25 1000002710 COVER,RAIL SIDE VP-540 79 1000003036 SUPPORT, CABLE
26 1000002593 FLANGE,GRIT-ENCORDER VP-540 80 1000004142 SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 5
27 1000003823 FLANGE,MOTOR SCAN VP-540 Revised 6 81 1000003151 PAD,GUIDE TUBE VP-540
28 1000002552 FRAME,FEED MOTOR VP-540 82 12399352 FILTER(E) FRC-45-12-6.5 Revised 2
29 1000002549 FRAME,SUPPORT AUTO CUTTER VP-540 83 1000003821 SPACER,FLANGE VP-540
Revised 6
1000002660 FRAME,SUPPORT RAIL VP-300 84 1000003822 BASE,FLANGE VP-540
30
1000002546 FRAME,SUPPORT RAIL VP-540
31 1000003086 FILTER(E),RAIL SHIELD VP-540 PARTS LIST -Supplemental Parts-
32 1000001905 GEAR,H187S20(B8) Parts No. Parts Name
33 21685128 GEAR,H300 S10(B6C16POM) S1 31029101 BUSH,NB-19
34 1000003084 FILTER(E),SFT-36SN Revised 1 S2 31029106 BUSH,SQUARE SB-6025
1000002673 GUIDE,CUT CABLE VP-300 S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
35
1000002616 GUIDE,CUT CABLE VP-540 S4 3000000033 CLAMP,WIRE PLESS RFC-45VO
36 1000003293 GUIDE,TUBE TYPE3 VP-540 Revised 2 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
37 1000002603 HOLDER,BACKUP SHAFTSQUARE VP-540 S6 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
1000002666 HOLDER,CABLE VP-300 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
38
39 1000001555 HOLDER,IDLE PULLEY XC-540 S9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
40 21655131 HOLDER,LINEAR SCALE CJ-70 S10 31129102 PIPE SET,POLYCA 4*8*10 20PCS
41 22115121 HOUSING,R-BEARING FRAME FJ-540 S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
42 22535287 LABEL,CAUTION CARRIAGE #LA266 S12 31299102AS RIVET SET,NYLON P2655B 20 PCS.
43 1000002971 LABEL,G-ROLLER 170 VP-540 #LA978 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
44 1000002970 LABEL,G-ROLLER 50 VP-540 #LA977 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
45 1000002685 LABEL,PINCH ROLL VP-540#LA968 S15 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
1000002196 L-BEARING,SSR15XW1GGE/W2GE+1440L S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
46
1000002145 L-BEARING,SSR15XW1GGE/W2GE+2050L S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
47 1000002535 LOCK,STAY VP-540 S18 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
49 1000002581 PLATE,CUT ORIGIN VP-540 S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
50 1000002675 PLATE,HOLDER CABLE VP-300 S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
50 1000002612 PLATE,HOLDER CABLE VP-540 S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
51 22055316 PLATE,LINEAR SCALE CJ-70 S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000002672 PLATE,RAIL REAR VP-300 S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
52
1000002615 PLATE,RAIL REAR VP-540 S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
1000002658 RAIL,GUIDE VP-300 S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
53
1000002525 RAIL,GUIDE VP-540 S26 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
1000002659 RAIL,LINEAR SCALE VP-300 S27 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS
54
1000002543
RAIL,LINEAR SCALE VP-540 S28 31069104 SCREW,CAP M4*6+FL NI
1-9
1-3 DRIVE UNIT ( VP-540：Above ZW65383, VP-300：Above ZW61510 ) Revised 2
S7
S7
S7
79
71
S12
S12
35 S7
S6 82 59 25
77 64 38
S24 S23 Revised 6
26 S7 Revised 5
13 S12 S23 S22 38
5 S7 21 42 75 80
33 36
S28 S7
70 8 28 S12
S26 S14
S7 41 24
S22 76 S12
55 S27
S1 36
S28 22 50 82
S22 69 S18 27 S2
1 S11 66 S4
S12
17
S22 11 S5 36 80
12
S11 60 S2 36
39 S2
S21 73 S12
S8
54 S8 31 81 4 58
S12
S10
2 S7 S12
S20
31 2 S2 S7
68 S12 S7
40 51 53 2
S7 S19
20 37 31 S12
S9 9 S21
S7 52 3
S12 S12
S9 63 30
44 S21
S25 9
S15 45
72
14 43 S19 S13 S5
62
S22 56 S7 S18 6 16
29 S19 S19 49 S10
Revised 27 34 Revised 1
46 15 47 56 78 S20
61 18 S8
67 65
S3 10 S22 S5 84
19 83
S14 S17
S8 S5 74 S22
7 S22
S3 S7 23 57
S22 S21 32
S22 1
69 S11
S16
1-10
1-3 DRIVE UNIT ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
1 6700469030 ASSY,PULLEY VP-540 55 22175870 R-BEARING JIS 6800ZZ(B7)
2 W700461290 ASSY,FLEX1 VP-540 56 15229506 SENSOR INTERRUPTER,GP1A05A5
3 W7004612A0 ASSY,FLEX2 VP-540 57 1000001480 SHAFT,DRIVE PULLEY XC-540
4 W7004612B0 ASSY,FLEX3 VP-540 58 1000003089 SHEET,FRAME SUPPORT RAIL VP-540
5 W700461260 ASSY,GRIT ENCODER BOARD VP-540 1000003097 SHEET,HOLDER CABLE VP-300 Revised 2
59
6 6700469020 ASSY,SCAN MOTOR VP-540 1000003096 SHEET,HOLDER CABLE VP-540
7 11869103 BALL,4MM 60 1000001479 SHAFT,IDLE PULLEY XC-540
8 1000002605 BASE,G-ENCODER SENSOR VP-540 61 22295117 SHAFT,LOCK CJ-70
9 1000002589 BASE,RAIL VP-540 1000002665 SHEET,LINEAR SCALE VP-300
62
10 1000002533 BASE,SCAN DRIVE VP-540 1000002544 SHEET,LINEAR SCALE VP-540
1000002671 BELT,100S2M1539LW-C 1000002712 SHEET,RAIL UNDER VP-300 Revised 1
11 63
1000002547 BELT,150S2M2153LW-C 1000002709 SHEET,RAIL UNDER VP-540
12 23415124 CABLE-ASSY,G-MOTOR SP-300 64 1000002162 SHEET,ROTARY DISK SLIT 360LPI
13 1000002169 CABLE-ASSY,GRIT ENCODER VP-540 65 22185101 SLIDER,LOCK CJ-70
14 23415114 CABLE-ASSY,MAINT-COVER SW SP-300 66 7876709020 ASSY,FEED MOTOR SP-540V
15 1000002178 CABLE-ASSY,PRI-CAR ORG VP-540 67 22175134 SPRING,A CJ-70
16 1000002188 CABLE-ASSY,SCAN MOTOR VP-540 68 22175122 SPRING,BACKUP PNC-960
23475213 CABLE-CARD,36P1 2000L BB 69 22175157 SPRING,C P-ROLLER CM-500
17
23475240 CABLE-CARD,36P1 2670L BB HIGH-V 70 1000002596 STAY,G-ENCODER SENSOR VP-540
18 1000002167 CABLE-ASSY,CUT-CAR ORG VP-540 71 1000002602 STAY,GUIDE FLEX VP-540
19 21365103 CASE,LOCK CJ-70 72 22715469 STAY,HOLD SHAFT SQUARE SP-500
20 1000002646 COVER,ENCODER VP-540 73 1000002597 STAY,RAILGUIDE L VP-540
21 1000002592 COVER,FEED GEAR VP-540 74 1000002534 STAY,SHAFT DRIVE PULLEY VP-540
1000002711 COVER,INK CARTRIDGE FLEX VP-300 75 1000002554 STAY,SUPPORT RAIL L VP-540
22
1000002708 COVER,INK CARTRIDGE FLEX VP-540 76 22135346 STOPPER,CAM CM-500 Revised 1
23 1000002647 COVER,INNER VP-540 77 1000002594 STOPPER,GRIT-ENCORDER VP-540
24 1000003037 COVER,JUNCTION BOARD VP-540 78 22135439 STOPPER,LINEAR SCALE FJ-540
25 1000002710 COVER,RAIL SIDE VP-540 79 1000003036 SUPPORT, CABLE
26 1000002593 FLANGE,GRIT-ENCORDER VP-540 80 1000004142 SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 5
27 1000003823 FLANGE,MOTOR SCAN VP-540 Revised 6 81 1000003151 PAD,GUIDE TUBE VP-540
28 1000004194 FRAME,FEED MOTOR VP-540_01 Revised 6 82 12399352 FILTER(E) FRC-45-12-6.5 Revised 2
29 1000002549 FRAME,SUPPORT AUTO CUTTER VP-540 83 1000003821 SPACER,FLANGE VP-540
Revised 6
1000002660 FRAME,SUPPORT RAIL VP-300 84 1000003822 BASE,FLANGE VP-540
30
1000002546 FRAME,SUPPORT RAIL VP-540
31 1000003086 FILTER(E),RAIL SHIELD VP-540 PARTS LIST -Supplemental Parts-
32 1000001905 GEAR,H187S20(B8) Parts No. Parts Name
33 21685128 GEAR,H300 S10(B6C16POM) S1 31029101 BUSH,NB-19
34 1000003084 FILTER(E),SFT-36SN Revised 1 S2 31029106 BUSH,SQUARE SB-6025
1000002673 GUIDE,CUT CABLE VP-300 S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
35
1000002616 GUIDE,CUT CABLE VP-540 S4 3000000033 CLAMP,WIRE PLESS RFC-45VO
36 1000003293 GUIDE,TUBE TYPE3 VP-540 Revised 2 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
37 1000002603 HOLDER,BACKUP SHAFTSQUARE VP-540 S6 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
38
39 1000001555 HOLDER,IDLE PULLEY XC-540 S9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
40 21655131 HOLDER,LINEAR SCALE CJ-70 S10 31129102 PIPE SET,POLYCA 4*8*10 20PCS
41 22115121 HOUSING,R-BEARING FRAME FJ-540 S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
42 22535287 LABEL,CAUTION CARRIAGE #LA266 S12 31299102AS RIVET SET,NYLON P2655B 20 PCS.
43 1000002971 LABEL,G-ROLLER 170 VP-540 #LA978 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
44 1000002970 LABEL,G-ROLLER 50 VP-540 #LA977 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
45 1000002685 LABEL,PINCH ROLL VP-540#LA968 S15 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
1000002196 L-BEARING,SSR15XW1GGE/W2GE+1440L S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
46
1000002145 L-BEARING,SSR15XW1GGE/W2GE+2050L S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
47 1000002535 LOCK,STAY VP-540 S18 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
49 1000002581 PLATE,CUT ORIGIN VP-540 S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
50 1000002675 PLATE,HOLDER CABLE VP-300 S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
50 1000002612 PLATE,HOLDER CABLE VP-540 S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
51 22055316 PLATE,LINEAR SCALE CJ-70 S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000002672 PLATE,RAIL REAR VP-300 S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
52
1000002615 PLATE,RAIL REAR VP-540 S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
1000002658 RAIL,GUIDE VP-300 S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
53
1000002525 RAIL,GUIDE VP-540 S26 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
1000002659 RAIL,LINEAR SCALE VP-300 S27 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS
54
1000002543 RAIL,LINEAR SCALE VP-540
WWW.SERVICE-MANUAL.NET S28 31069104 SCREW,CAP M4*6+FL NI
1-11
1-4 HEAD CARRIAGE (VP-540)
S2
10
S2
S2
11
S2
44 S5
S2
Revised 2
46 S6 4
15
S2
45 S2
43 S6 S6 8
31
20 Revised 5 15 Revised 2
S2
42 S2
35 33
36 38 S2
38 S1 48 3
37 23 S8
17 S9
41 26
S4 32
2 47
40 16
S2 19
S11
21 6
34
S12 1
9 S2 S4 S11
28
24
S10
S7 25 7 18
30 S4 S14
39 12
S15
S3 27 22
S3
13 5
39
S3
S3 13
S13
S3
S12 S3
S16
14
29
1-12

1 21905166 ADAPTER,HEAD FJ-540 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3 W700461130 ASSY,LINEAR ENCODER BOARD VP-540 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
4 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540 S4 31149703AS RING SET,E-RING ETW-4 100 PCS.
5 1000002519 BASE,CARRIAGE AL VP-540 S5 31299102AS RIVET SET,NYLON P2655B 20 PCS.
6 1000002520 BASE,HOLDER CARRIAGE VP-540 S6 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
7 21775103 CAM,CARRIAGE FJ-540 S7 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
8 11769118 CLAMP,FCM2-S6-14 S8 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
9 1000002588 COVER,HEAD BOARD VP-540 S9 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
10 1000002632 COVER,PRINT CARRIAGE VP-540 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000002652 COVER,PRINT JUNCTION VP-540 S11 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
12 1000002523 FRAME,CARRIAGE U/D VP-540 S12 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
13 1000003076 GUIDE,CARRIAGE CAP VP-540 S13 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
14 22135440 GUIDE,HEAD AL FJ-540 S14 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
15 1000003293 GUIDE,TUBE TYPE3 VP-540 Revised 2 S15 31799103 SCREW SET,CAP M3*15 NI 20PCS
16 1000002201 ASSY,HEAD INKJET SOL XC-540 S16 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
17 1000002587 LEVER,CARRIAGE VP-540
18 21345105 LOCK,CJ-500
19 22395108 MAGNET,CJ-500
20 1000002586 PLATE,DAMPER VP-540
21 22055547 PLATE,GND FJ-540
22 22055548 PLATE,SLIDER CARRIAGE FJ-540
24 1000002521 SHAFT,HEXAGON CARRIAGE VP-540
25 22185127 SLIDER,CARRIAGE FJ-540
26 1000002623 SPACER,U/D LEVER VP-540
27 22175159 SPRING,CARRIAGE SIDE FJ-50
28 22175520 SPRING,HEAD ADJUST 500 FJ-540
29 22175519 SPRING,HEAD PRESS 500 FJ-540
30 22625109 SPRING,PULL CARRIAGE 3500 FJ-540
31 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540 Revised 5
32 1000000417 STAY,ENCORDER SENSOR SP-540V

33 1000002524 STAY,HOLDER CARRIAGE BOARD VP-540
34 1000002522 SUPPORT,CARRIAGE BOARD VP-540
35 1000002643 SUPPORT,DAMPER VP-540
36 1000002679 ADAPTER,JUNCTION VPY306
37 11909167 ADAPTER,SCREW 3FAI FJ-540
38 1000003136 ASSY,TUBING 3*150MM VP-540
39 1000003032 BASE,CARRIAGE SIDE AL VP-540
40 23475206 CABLE-CARD 21P1 330L BB
41 11659249 HOLDER,RING O 3FAI FJ-540
42 1000002681 TUBE,SJ-RDG3*4 4LINK VP-540
43 1000003031 SUPPORT,ADJUST SCREW VP-540
44 1000003075 PAD,PRINT CARRIAGE L VP-540
45 1000003074 PAD,PRINT CARRIAGE R VP-540
46 1000002753 LABEL,READ MANUAL VP-540#LA969
47 1000002171 CABLE-ASSY,HEAD U/D SENSOR VP-540
48 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540
1-13
S2
S1
24 14
15
S2
S2 S3
S1
Revised 2
21 S4 6
18
S1
S1
25 S4 12
33 S6
Revised 5 30 18 Revised 2
32
26 S1
36
S1
2
7 37
(Cut to 110mm when using.) S1 5
3
35 S6
20
7
(Cut to 130mm when using .) 31
4
11
19
S1 23
S7
27 10
S8 1
13 34 S7
S1 28
S7
S5 22
S10
9
S2
S2
16 8
9
S2
S2 16
S9
S2
S8 S2 Revised 2
S11
17
29
1-14

1 21905166 ADAPTER,HEAD FJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
2 1000002679 ADAPTER,JUNCTION VPY306 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
3 11909167 ADAPTER,SCREW 3FAI FJ-540 S3 31299102AS RIVET SET,NYLON P2655B 20 PCS.
4 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 Revised 1 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
5 W700461130 ASSY,LINEAR ENCODER BOARD VP-540 S5 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
6 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540 S6 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
7 1000003136 ASSY,TUBING 3*150MM VP-540 S7 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
8 1000002661 BASE,CARRIAGE AL VP-300 S8 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
9 1000003032 BASE,CARRIAGE SIDE AL VP-540 S9 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
10 1000002662 BASE,HOLDER CARRIAGE VP-300 S10 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
11 23475206 CABLE-CARD 21P1 330L BB S11 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
12 11769118 CLAMP,FCM2-S6-14
13 1000002588 COVER,HEAD BOARD VP-540
14 1000002632 COVER,PRINT CARRIAGE VP-540
15 1000002652 COVER,PRINT JUNCTION VP-540
16 1000003076 GUIDE,CARRIAGE CAP VP-540 Revised 2
17 22135440 GUIDE,HEAD AL FJ-540
18 1000003293 GUIDE,TUBE TYPE3 VP-540 Revised 2
19 1000002201 ASSY,HEAD INKJET SOL XC-540
21 1000002753 LABEL,READ MANUAL VP-540#LA969
22 21345105 LOCK,CJ-500
23 22395108 MAGNET,CJ-500
24 1000003075 PAD,PRINT CARRIAGE L VP-540
25 1000003074 PAD,PRINT CARRIAGE R VP-540
26 1000002664 PLATE,DAMPER VP-300
27 22055547 PLATE,GND FJ-540
28 22175520 SPRING,HEAD ADJUST 500 FJ-540
29 22175519 SPRING,HEAD PRESS 500 FJ-540
30 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540 Revised 5
31 1000000417 STAY,ENCORDER SENSOR SP-540V

32 1000002524 STAY,HOLDER CARRIAGE BOARD VP-540
33 1000003031 SUPPORT,ADJUST SCREW VP-540
34 1000002663 SUPPORT,CARRIAGE BOARD VP-300
35 1000002643 SUPPORT,DAMPER VP-540
36 1000002670 TUBE,SJ-RDG3*4 4LINK VP-300
37 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540
1-15
1-6 BASE FRAME
S12 S3
S5
1
S4
S7
S5
20
8 4
S13
2 S12
4 S3
S14
19
4
S14 6
17 S3
S4 215 S2 19
S3 5
S14
S3 21
S2
S4 10
23 S3
4 23
S14
3 S10
17 S10
S4
12
9
S7 S11 22
S8 18 11
22 11
18
S14
S14
S15 S14 S1
14
13
15 S13
16 S14 S6 S14
S13
S14
S3
S9
1-16
1-6 BASE FRAME

1000002654 APRON,B VP-300 S1 31029101 BUSH,NB-19
1
1000002553 APRON,B VP-540 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
1000002152 APRON,F AL VP-300 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
2
1000002148 APRON,F AL VP-540 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1000002655 APRON,F UNDER VP-300 S5 31279106 LABEL,CAUTION HOT SURF NO.778
3
1000002542 APRON,F UNDER VP-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
1000002166 ASSY,CORD HEATER VP-300 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
4
1000002165 ASSY,CORD HEATER VP-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
5 W700461270 ASSY,THERMISTOR BOARD VP-540 S9 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
1000002151 BED,VP-300 S10 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
6
1000002147 BED,VP-540 S11 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
7 1000000764 FAN,A35577-55ROL S12 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
8 1000002584 FRAME,SIDE BED L VP-540 S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000002657 PLATE,SHUTTER VP-300 S14 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
9
1000002541 PLATE,SHUTTER VP-540 S15 31179106 SCREW,JACK UP SP-540V
10 15099124 SENSOR,US-602SXTLAS 65OFF 50ON
11 15099115 SENSOR-INTERRUPTER GP2A25NJ
12 1000002600 SHUTTER,BED L VP-540
13 1000002599 SHUTTER,BED R VP-540
14 21625103 SHUTTER,HEATER CORD SP-300
15 1000002582 SPACER,BED LOWER VP-540
16 1000002583 SPACER,BED UPPER VP-540
1000002669 STAY,DRY HEATER VP-300
17
1000002606 STAY,DRY HEATER VP-540
18 1000002585 STAY,PAPER SENSOR VP-540
1000002668 STAY,PRINT HEATER VP-300
19
1000002590 STAY,PRINT HEATER VP-540
1000002656 PAD,CUTTER VP-300
20
1000002598 PAD,CUTTER VP-540
21 1000002181 CABLE-ASSY,THERMISTOR VP-540
22 1000002175 CABLE-ASSY,PAPER SENSOR VP-540
23 1000002184 CABLE-ASSY,THERMOSTAT VP-540
1-17
1-7 CHASSIS
S4
30
22
3 18
S8 S4
S4
S4 7 31
S9
25
25
9
S1
4
S4 S8
10 19 S1
2
11 23 S1
S8
S11
8
Revised 1 1
28
S4
S3
S5
S6 14
16 21 15 S7
26 S2 5
12 S4
13
24
S10
20
29
S4
6
S4 27 17
1 6700469010 ASSY,MAIN BOARD VP-540 Revised 1 1000002755 CABLE-ASSY,HEATER VP-300
25
2 W700461220 ASSY,POWER BOARD VP-540 1000002183 CABLE-ASSY,HEATER VP-540
3 1000002144 ASSY,SERVO BOARD VP-540 26 1000002190 CABLE-ASSY,JUNBI B VP-540
4 15009101 BATTERY CR2032 27 1000002173 CABLE-ASSY,JUNBI E VP-540
5 1000002559 CHASSIS,VP-540 28 1000002177 CABLE-ASSY,POWER SERVO VP-540
6 1000002633 COVER,CHASSIS VP-540 29 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540
7 1000000012 FAN,109R0624H459 23475216 CABLE-CARD,40P1 1400L BB (For VP-300)
30
8 1000003085 FILTER(E),CHASSIS SHIELD VP-540 23475237 CABLE-CARD,40P1 2070L BB HIGH-V (For VP-540)
9 12559105 FUSE 1000002044 CABLE-ASSY,117V SELECTOR XC-540 (For 117V)
31
10 1000003014 FUSE,154002.DR 1000002043 CABLE-ASSY,230V SELECTOR XC-540 (For 230V)
11 1000003015 FUSE,1543.15DR
12 13429702 INLET AC P01CF01 15A250V PARTS LIST -Supplemental Parts-
13 22535257 LABEL,CAUTION VOLTAGE #LA167 Parts No. Parts Name
14 1000002682 LABEL,LAN VP-540#LA964 S1 31029106 BUSH,SQUARE SB-6025
15 22535117 LABEL,POWER CM-500 NO.893 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
16 13129170 POWER SW AJ7201B S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
17 12429114 POWER UNIT,ZWS150PAF-36J S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
18 1000002579 STAY,CABLE VP-540 S5 31279116 LABEL,EARTH MARK-1 NO.E-580
19 1000002566 STAY,CHASSIS FAN VP-540 S6 31279121 LABEL,FLASH-LIGHTING NO.E-582
20 1000002189 CABLE-ASSY,JUNBI A VP-540 S7 31279191 LABEL,WARNING FUSE REPLACE #347
21 23415116 CABLE ASSY,JUNBI D SP-300 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
22 23415117 CABLE ASSY,POWER MAIN SP-300 S9 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
23 23475197 CABLE CARD 25P1 105L BB FJ-540 S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
24 23415268 CABLE-ASSY AC GROUND GREEN SP-540 S11 31369102 SPACER,PCB SUPPORT PCB-8S
1-18
1-8 PINCH ROLLER
S2
S4 S2
18 17
12
3 13 16
14 3
9 15 2
1
S1
4
S1 4
8
5
8
6
5
6
S3 S3
7 S1
11 S1
10 7
S3 S3

6700460210 ASSY,PINCHROLL L VP-540 S1 31149702AS RING SET,E-RING ETW-3 100 PCS.
1
6700460220 ASSY,PINCHROLL R VP-540 S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P
2 6700460300 ASSY,PINCHROLL C VP-540 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P
3 21745101 COLLAR,P-ROLLER PNC-960 S4 31249303 WASHER SET,SPRING M3 NI 100 PCS
4 22195153 FRAME,PINCH ROLL SP-540V
5 22145416 LEVER,P-ROLLER PNC-960
6 11539104 PIN 3*35 SUS M6
7 22145831 PIN NO.1 (214-831)
8 22145832 PIN NO.2 214-832
9 22055264 PLATE,GUIDE P PNC-960
10 21565103 P-ROLLER FD16S4(B10) TYPE2
11 21565102 P-ROLLER TD16S4(B10) TYPE2
12 22625101 SPRING,PINCH LEFT SP-300
13 1000002648 SPRING,PINCH LEFT VP-540
14 22625102 SPRING,PINCH RIGHT SP-300
15 1000002649 SPRING,PINCH RIGHT VP-540
16 22715461 STAY,PINCH CENTER SP-540V
17 1000003028 STAY,PINCH SENSOR VP-540
18 1000002973 LABEL,PINCH SENSOR VP-540 #LA979
1-19
1-9 STAND
S2 S1 3
1
11
5
S2 3
S1
5
9
11
6 S2
S2 S2
8
2
10 S2
S2
S2 S2
10
9
7
4
S2

1 1000002578 ARM,L VP-540 9 1000002149 STAND,LEG VP-540
2 1000002577 ARM,R VP-540 1000002678 STAY,STAND VP-300
10
3 7498805000 ASSY STOPPER SCREW PNS-501 1000002635 STAY,STAND VP-540
4 1000002636 ASSY,BASE STAND VP-540 11 1000001579 STOPPER,SHAFT POM XC-540
1000002153 ASSY,SHAFT SHEET VP-300
5
1000001611 ASSY,SHAFT SHEET XC-540 PARTS LIST -Supplemental Parts-
6 21815106 BOLT,SHOULDER PNS-501 Parts No. Parts Name
7 12329505 CASTER,BWS-50BN S1 3000000036 NUT SET,SQUARE M5 8.5*8.5*2.3 3C 100PCS
8 1000002618 LEVER,BRAKE VP-540 S2 31049157 SCREW,CAP M6*20 3CBC+PW+SW
1-20
1-10 TOOL CARRIAGE
S5
S6 S6
28 12
13
15
16
11
S6
7
26
S4
6
15
S3
S10 29
S4 25
27 S12
S5 5
S9
9 20
19
10
21
4
24
17
14 S7
S5
3 22
S9 S1 S13
1
8
S11
18 2
S8 S2
23
1 22805292 ASSY, CLAMP BLADE CM-500 23 22175155 SPRING,SCREW CM-500
2 22805291 ASSY, HOLDER BLADE CM-500 24 22715168 STAY,AUTO CUTTER 2 CM-500
3 22805287 ASSY, PLATE CAM SLIDE CM-500 25 1000002531 STAY,CUT CARRIAGE BOARD VP-540
4 22805571 ASSY,CARRIAGE SP-300 26 1000002540 STAY,HOLDER BELT VP-540
5 W700461250 ASSY,CROP SENSOR BOARD VP-540 27 22535287 LABEL,CAUTION CARRIAGE #LA266
6 W700461120 ASSY,CUT CARRIAGE BOARD VP-540 1000002674 PLATE,CABLE CUT VP-300
28
7 W700461290 ASSY,FLEX1 VP-540 1000002613 PLATE,CABLE CUT VP-540
8 7488739000 BASE CUTTER CJ-500 29 1000002187 CABLE-ASSY,CROP SENSOR VP-540
9 1000002530 BASE,CUT CARRIAGE VP-540
10 1000002185 CABLE-ASSY,PINCH SENSOR VP-540 PARTS LIST -Supplemental Parts-
23475207 CABLE-CARD,15P1 1900L BB (For VP-300) Parts No. Parts Name
11
23475238 CABLE-CARD,15P1 2570L BB HIGH-V (For VP-540) S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS
12 22025646 COVER,BELT HOLDER EGX-600 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.
13 1000002570 COVER,CARRIAGE BOARD VP-540 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
14 22025269 COVER,CARRIAGE CM-500 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1000002667 GUIDE,CABLE FLEX-CUT VP-300 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
15
1000002591 GUIDE,CABLE FLEX-CUT VP-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
16 21655232 HOLDER,BELT EGX-600 S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS Revised 6
17 22285503 NUT,PENHOLDER S8 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
18 21495115 SCREW,BLADE SET CM-500 S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
19 15099115 SENSOR-INTERRUPTER GP2A25NJ S10 31069104 SCREW,CAP M4*6+FL NI
20 21475148 SHEET,FILTER CROP CJ-500 S11 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
21 22175122 SPRING,BACKUP PNC-960 S12 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
22 22175154 SPRING,BLADE UP CM-500
WWW.SERVICE-MANUAL.NET S13 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
1-21
1-11 WIPER SYSTEM
S1
20
21
19
S7 16
18
8
15
3 S5
5
3 2
12
S5
S1
4
17
6
S3
S5
5 10
11
7
S4
S6 14
13
S1
22
S2
1
S1
9
23

1 1000002576 BASE,WIPER MOTOR VP-540 18 11379105 WIPER,HEAD ASP FJ-50
2 11929138 BELT,408P2M4-530 19 1000002573 COVER,SCRAPER VP-540
3 12159536 BUSH,B-S6-17 20 1000002571 HOLDER,SCRAPER VP-540
4 1000002572 COVER,WIPE VP-540 21 1000001658 WIPER,SCRAPER XC-540
5 21995104 FLANGE,PULLEY STX-7 22 1000002186 CABLE-ASSY,WIPER SENSOR VP-540
6 1000002574 FRAME,WIPER VP-540 23 1000002182 CABLE-ASSY,WIPER MOTOR VP-540
7 21685144 GEAR,S53S5(B15) FJ-540
8 21655245 HOLDER,WIPER FJ-540 PARTS LIST -Supplemental Parts-
9 22435106 MOTOR,103-593-1041 Parts No. Parts Name
10 21545160 PAD,WIPER TRAY SJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
11 21975124 PULLEY,T14P2S4 + GEAR,S53 S2 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
12 21975123 PULLEY,WD6.94S9 S3 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
13 1000002575 RAIL,GUIDE WIPER VP-540 S4 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
14 15229506 SENSOR INTERRUPTER,GP1A05A5 S5 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
15 22295132 SHAFT,IDLE PULLEY STX-7 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
16 22155961 SHAFT,WIPER FJ-540 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
17 22175140 SPRING,TENSIONER STX-7 S7 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
1-22
1-12 PUMP SYSTEM
Revised 2 26
14
20
S3
18 S4 6
5 26 13 S4
1 S2
14 5
5 28
5
18
5
5
10
5 5 14
S2 18
21 S1
S5 24 14
S7 5
29 S7
9 1
S5 5
S2 18
3
24
11
S8
S2 S2
S5 15
30
22 17
S5
S2
Revised 1 23 12
7 S6
S9 4
12 19
27
31 23 23 S6
Revised 1
S2
23
16
27 25
1-23
1-12 PUMP SYSTEM

1 1000002537 ARM,LINK UP VP-540 S1 31029106 BUSH,SQUARE SB-6025
2 1000002794 ASSY,CAP-TOP XC-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3 1000002538 BASE,CAP VP-540 S3 31109601AS NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
4 22175815 BEARING F8-16ZZ S4 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
5 1000000796 BUSH,80F-0503 S5 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
6 21365121 CASE,CAP TOP FJ-540 S6 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
7 1000002564 COUPLING,PUMP VP-540 S7 31179106 SCREW,JACK UP SP-540V
8 22025671 COVER,CAP CASE FJ-540 S8 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
9 12239406 CUSHION,TM-96-6 S9 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. Revised 1
10 1000002536 FRAME,BACK-UP CAP VP-540
11 1000002580 FRAME,BASE CAP VP-540
12 21685122 GEAR,S10S20
13 22135616 GUIDE,CAP CASE FJ-540
15 22435106 MOTOR,103-593-1041
16 1000002595 PLATE,P-BEARING VP-540
17 1000001585 PLATE,P-MOTOR XC-540
18 1000002539 SHAFT,CAP VP-540
19 1000002563 SHAFT,PUMP VP-540
20 22175334 SPRING,CAP HEAD FJ-540
21 1000002561 SPRING,CAP SWING VP-540
22 1000002565 STAY,PUMP ASSY VP-540
23 1000002019 STOPPER,PUMP XC-540
24 1000002645 STOPPER,SHAFT CAP VP-540
25 6700319010 ASSY,PUMP SUB XC-540
26 1000002095 FITTING,TUBE PP VFY206 Revised 2
27 1000002119 TUBE,EPDM ID2-OD4 310MM
28 1000003033 STAY,GUIDE CAP-CASE VP-540
29 1000003104 SHEET,BASE CAP VP-540
30 1000002179 CABLE-ASSY,PUMP MOTOR VP-540
31 1000003383 ASSY,TUBING 2*30MM VP-540 Revised 1
1-24
1-13 INK SYSTEM
S2
S3 S2
15
S4 S3
S2 15
20
11
7
S1
19 S5
(Cut to 110mm when using.)
21 17
9 2 18
S5 S2
1 2118
9 2 17 S5
1 8 S2
9 14
1 16
9 19
5 (Cut to 110mm when using.) S2
1 3
5 12
10
(Cut to 170mm when using.)
13
S2

1 11909133 ADAPTER,SCREW 2FAI FJ-50 16 21435109 TUBE,SILICONE 3*5*8
2 1000001589 ADAPTER,TUBE 2-3FAI XC-540 17 1000002680 ADAPTER,JOINT VPI336
3 W700461280 ASSY,CARTRIDGE IC BOARD VP-540 18 11909167 ADAPTER,SCREW 3FAI FJ-540
4 W700461230 ASSY,FEED MOTOR BOARD VP-540 19 1000003136 ASSY,TUBING 3*150MM VP-540
5 1000002423 ASSY,TUBING 2*210MM XC-540 20 1000003038 COVER,CARTRIDGE IC VP-540
6 1000002568 BASE,INKCARTRIDGE VP-540 21 11659249 HOLDER,RING O 3FAI FJ-540
7 1000002172 CABLE-ASSY,INK CARTRIDGE VP-540
8 11659218 HOLDER,I/C SC-500
9 11659149 HOLDER,RING O 2FAI FJ-50 PARTS LIST -Supplemental Parts-
10 22055435 PLATE,INK FJ-500 Parts No. Parts Name
11 1000002560 PLATE,INK JOINT VP-540 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
12 1000001473 PLATE,HOLDER I/C XC-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
13 21475153 SHEET,INKCARTRIDGE SP-300 S3 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
14 22625103 SPRING,PRESS CARTRIDGE SP-300 S4 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS
15 1000002640 SUPPORT,TUBE VP-540 S5 31799103 SCREW SET,CAP M3*15 NI 20PCS
1-25
1-14 ACCESSORY ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
14
27
117V 230V 230VC

44
37 42 3 4 13
36 18
240VA 240VE
5
44
1 2
16
11 11
43 42
55
54
21
S5 S5
35
57
6 7
19
11 29
45 29
11
53
52 S5 S5
48 36
49 37
56 56
47 47
16
46 9 10
58 S4
22 25
40 17
50
S4
38 41 8 (Assemble all these parts.)

S2
59
S3
26
39 51
S1
32
20
28
28
30
23 61 24
32
18
31
60
33 34 12 15
1-26
1-14 ACCESSORY ( VP-540：Below ZW65382, VP-300：Below ZW61509 )

1 23495124 AC CORD 3ASL100 240VA 10A SAA 37 1000003111 PAD,BASE STAND VP-540
2 13499111 AC CORD H05VV-F 240VE 10A S 38 1000002690 PAD,L-LEFT VP-540
3 13499109 AC CORD SJT 117V 10A 3PVC 39 1000002691 PAD,L-RIGHT VP-540
4 23495125 AC-CORD H05VV 230V 10A S 40 1000003110 PAD,RAIL UPPER VP-540
5 13499209 ADAPTER PLUG (100V) 41 21545178 PAD,SPACER RAIL SP-300
6 22805575 ASS'Y, SHORT MEDIA CLAMP L SP-540V 42 1000002697 PAD,SPACER STAND VP-540
7 22805576 ASS'Y, SHORT MEDIA CLAMP R SP-540V 43 1000002695 PAD,STAND L/R VP-540
8 1000003083 ASSY,FLANGE GUIDE VP-540 44 1000002696 PAD,STAND UPPER VP-540
9 6700469040 ASSY,MEDIA CLAMP L LONG VP-540 45 1000002969 PAD,SUPPORT STAND VP-540
10 6700469050 ASSY,MEDIA CLAMP R LONG VP-540 46 1000003078 PAD,TRAY 440 A VP-540
11 22845112 BASE,MEDIA CLAMP SP-300 47 1000003079 PAD,TRAY 440 B VP-540
12 11849102 BLADE,OLFA AUTO CUTTER XB10 48 1000003080 PAD,TRAY 440 C VP-540
13 13439801 CABLE-AC 3P CHINA 10A250V S 49 1000002692 PAD,U-LEFT VP-540
14 23495117 CABLE-AC,VCTF 100V 12A 3P-S 50 1000002693 PAD,U-RIGHT VP-540
15 22335143 CAP,EPDM 51 22155133 PIPE,TOOL D9*L150 FJ-540
16 1000002698 CARTON,ACCESSORY VP-540 52 22055691 PLATE,LONG CLAMP MEDIA L SP-540V
17 22605305 CARTON,COVER INK SP-300 53 22055693 PLATE,LONG CLAMP MEDIA R SP-540V
1000002701 CARTON,COVER VP-300 54 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V
18
1000002688 CARTON,COVER VP-540 55 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V
1000002704 CARTON,SHAFT SHEET VP-300 56 1000001602 SHEET,CLAMP MEDIA XC-540
19
1000002699 CARTON,SHAFT SHEET VP-540 57 1000002752 STICKER,REP JP/EN VP-540
1000002702 CARTON,SLEEVE VP-300 58 22735135 STICKER,SUP JP/EN SP-300
20
1000002689 CARTON,SLEEVE VP-540 59 1000002604 STOPPER,CARRIAGE VP-540
1000002703 CARTON,STAND VP-300 1000002700 TRAY,SKID VP-300
21 60
22 1000003077 CARTON,TRAY 440 VP-540 61 12569656 TWEEZERS PTS-01
23 11369115 CASE,PP BOTTLE PARTS LIST -Supplemental Parts-
24 ST-037 CLEAN STICK TX712A Parts No. Parts Name
25 1000002650 COVER,440CC I/C VP-540 S1 31279201 LABEL,REPACKAGE #LA16
26 22565682 HEXAGONAL WRENCH 5 S2 31139103 PLAPOINT,FE4*6 WH
27 22535532 LABEL,CARTON CARE #LA762 S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW
1000002683 LABEL,CARTON VP-300#LA965 S4 31139104 SCREW,PLAPOINT M4*6 BK FE
28
1000002684 LABEL,CARTON VP-540#LA966 S5 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
29 22535469 LABEL,CAUTION CLAMP SP-300#LA677
30 22535144 LABEL,DRAIN BOTTLE #LA29
32 22535357 LABEL,USE FORKLIFT #LA435
1000002751 MANUAL,INS EN VP-540 MAX
33
1000002749 MANUAL,INS JP VP-540 MAX
1000002750 MANUAL,USE EN VP-540 COMMON
34
1000002748 MANUAL,USE JP VP-540 COMMON
1000003030 PAD, SHAFT SHEET VP-540
35
1000003112 PAD,SHAFT SHEET VP-300
36 1000002968 PAD,ACCESSORY VP-540
1-27
1-14 ACCESSORY ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
14
27
117V 230V 230VC

44
37 42 3 4 13
36 18
240VA 240VE
5
44
1 2
16
11 11
43 42
55
54
21
S5 S5
35
57
6 7
19
11 29
45 29
11
53
52 S5 S5
48 36
49 37
56 56
47 47
16
Revised 6
46 9 10
62
58 S4
22 25
40 17
50
S4
38 41 8 (Assemble all these parts.)

S2
59
S3
26
39 51
S1
32
20
28
28
30
23 61 24
32
18
31
60
33 34 12 15
1-28
1-14 ACCESSORY ( VP-540：Above ZW65383, VP-300：Above ZW61510 )

1 23495124 AC CORD 3ASL100 240VA 10A SAA 37 1000003111 PAD,BASE STAND VP-540
2 13499111 AC CORD H05VV-F 240VE 10A S 38 1000002690 PAD,L-LEFT VP-540
3 13499109 AC CORD SJT 117V 10A 3PVC 39 1000002691 PAD,L-RIGHT VP-540
4 23495125 AC-CORD H05VV 230V 10A S 40 1000003110 PAD,RAIL UPPER VP-540
5 13499209 ADAPTER PLUG (100V) 41 21545178 PAD,SPACER RAIL SP-300
6 22805575 ASS'Y, SHORT MEDIA CLAMP L SP-540V 42 1000002697 PAD,SPACER STAND VP-540
7 22805576 ASS'Y, SHORT MEDIA CLAMP R SP-540V 43 1000002695 PAD,STAND L/R VP-540
8 1000003083 ASSY,FLANGE GUIDE VP-540 44 1000002696 PAD,STAND UPPER VP-540
9 6700469040 ASSY,MEDIA CLAMP L LONG VP-540 45 1000002969 PAD,SUPPORT STAND VP-540
10 6700469050 ASSY,MEDIA CLAMP R LONG VP-540 46 1000003078 PAD,TRAY 440 A VP-540
11 22845112 BASE,MEDIA CLAMP SP-300 47 1000003079 PAD,TRAY 440 B VP-540
12 11849102 BLADE,OLFA AUTO CUTTER XB10 48 1000003080 PAD,TRAY 440 C VP-540
13 13439801 CABLE-AC 3P CHINA 10A250V S 49 1000002692 PAD,U-LEFT VP-540
14 23495117 CABLE-AC,VCTF 100V 12A 3P-S 50 1000002693 PAD,U-RIGHT VP-540
15 22335143 CAP,EPDM 51 22155133 PIPE,TOOL D9*L150 FJ-540
16 1000002698 CARTON,ACCESSORY VP-540 52 22055691 PLATE,LONG CLAMP MEDIA L SP-540V
17 22605305 CARTON,COVER INK SP-300 53 22055693 PLATE,LONG CLAMP MEDIA R SP-540V
1000002701 CARTON,COVER VP-300 54 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V
18
1000002688 CARTON,COVER VP-540 55 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V
1000002704 CARTON,SHAFT SHEET VP-300 56 1000001602 SHEET,CLAMP MEDIA XC-540
19
1000002699 CARTON,SHAFT SHEET VP-540 57 1000002752 STICKER,REP JP/EN VP-540
1000002702 CARTON,SLEEVE VP-300 58 22735135 STICKER,SUP JP/EN SP-300
20
1000002689 CARTON,SLEEVE VP-540 59 1000002604 STOPPER,CARRIAGE VP-540
21 60
22 1000003077 CARTON,TRAY 440 VP-540 61 12569656 TWEEZERS PTS-01
23 11369115 CASE,PP BOTTLE 62 1000004192 PAD,COVER FRONT VP-540 Revised 6
24 ST-037 CLEAN STICK TX712A PARTS LIST -Supplemental Parts-
25 1000002650 COVER,440CC I/C VP-540 Parts No. Parts Name
26 22565682 HEXAGONAL WRENCH 5 S1 31279201 LABEL,REPACKAGE #LA16
27 22535532 LABEL,CARTON CARE #LA762 S2 31139103 PLAPOINT,FE4*6 WH
1000002683 LABEL,CARTON VP-300#LA965 S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW
28
1000002684 LABEL,CARTON VP-540#LA966 S4 31139104 SCREW,PLAPOINT M4*6 BK FE
29 22535469 LABEL,CAUTION CLAMP SP-300#LA677 S5 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
30 22535144 LABEL,DRAIN BOTTLE #LA29
32 22535357 LABEL,USE FORKLIFT #LA435
1000002751 MANUAL,INS EN VP-540 MAX
33
1000002749 MANUAL,INS JP VP-540 MAX
1000002750 MANUAL,USE EN VP-540 COMMON
34
1000002748 MANUAL,USE JP VP-540 COMMON
1000003030 PAD, SHAFT SHEET VP-540
35
1000003112 PAD,SHAFT SHEET VP-300
36 1000002968 PAD,ACCESSORY VP-540
1-29
2-1 WIRING MAP
2 Electrical Section
53
15
17
18
16
59
37
30 Revised 6
51
28 19 8
21 20
22
24
14
35 34 23
2-1
43 54
6 25
43 54
13
29
11
14
10 7
43 54 32 26
43 54
13
27
11
1 50
2 4 50 5
2
VP-540/300 WIRING MAP
Cable List
VP-540 VP-300
Parts No. Parts Name 100V 200V 100V 200V
1 1000002189 CABLE-ASSY,JUNBI A VP-540 * * * *

2 1000002190 CABLE-ASSY,JUNBI B VP-540 * * * *
3 23415268 CABLE-ASSY AC GROUND GREEN SP-540 * * * *
4 23415116 CABLE ASSY,JUNBI D SP-300 * * * *
5 1000002173 CABLE-ASSY,JUNBI E VP-540 * * * *
2 6 1000002177 CABLE-ASSY,POWER SERVO VP-540 * * * *
7 23415117 CABLE ASSY,POWER MAIN SP-300 * * * *
8 1000002188 CABLE-ASSY,SCAN MOTOR VP-540 * * * *
9 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540 * * * *
10 1000002168 CABLE-ASSY,FAN VP-540 * * * *
1000002044 CABLE-ASSY,117V SELECTOR XC-540 * *
11
1000002043 CABLE-ASSY,230V SELECTOR XC-540 * *
13 1000002184 CABLE-ASSY,THERMOSTAT VP-540 * * * *
14 1000002181 CABLE-ASSY,THERMISTOR VP-540 * * * *
15 1000002172 CABLE-ASSY,INK CARTRIDGE VP-540 * * * *
16 23415124 CABLE ASSY,GRIT MOTOR SP-300 * * * *
17 1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540 * * * *
18 23415114 CABLE ASSY,MNT. COVER SW SP-300 * * * *
19 23505834 CABLE ASSY,INK SYSTEM COVER SW * * * *
20 1000002186 CABLE-ASSY,WIPER SENSOR VP-540 * * * *
21 1000002167 CABLE-ASSY,CUT-CAR ORG VP-540 * * * *
22 1000002178 CABLE-ASSY,PRI-CAR ORG VP-540 * * * *
23 1000002175 CABLE-ASSY,PAPER SENSOR VP-540 * * * *
24 1000002182 CABLE-ASSY,WIPER MOTOR VP-540 * * * *
25 1000002179 CABLE-ASSY,PUMP MOTOR VP-540 * * * *
26 1000002185 CABLE-ASSY,PINCH SENSOR VP-540 * * * *
27 1000002187 CABLE-ASSY,CROP SENSOR VP-540 * * * *
28 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540 * * * *
29 23475197 CABLE CARD 25P1 105L BB FJ-540 * * * *
23475237 CABLE-CARD 40P1 2070L BB HIGH-V * *
30
23475216 CABLE CARD,40P1 1400L BB SP-300 * *
23475238 CABLE-CARD, 15P1 2570L BB * *
32
34 23475212 CABLE-CARD,24P1 600L BB * * * *
23475240 CABLE CARD,36P1 2670L BB HIGH-V * *
35
37 23475206 CABLE-CARD 21P1 330L BB * * * *
1000002165 ASSY,CORD HEATER VP-540 * *
43
1000002166 ASSY,CORD HEATER VP-300 * *
50 12559105 FUSE * * * *
51 1000002171 CABLE-ASSY,HEAD U/D SENSOR VP-540 * * * *
53 1000002169 CABLE-ASSY,GRIT ENCODER VP-540 * * * *
1000002183 CABLE-ASSY,HEATER VP-540 * *
54
1000002755 CABLE-ASSY,HEATER VP-300 * *
Revised 6 59 1000004205 CABLE-ASSY, FRONT-COVER SW VP-540 * * * *
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Main Board.
DP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8

VP-540 OFF OFF OFF OFF OFF OFF OFF OFF
VP-300 OFF OFF OFF OFF OFF
WWW.SERVICE-MANUAL.NET OFF OFF OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
MAIN BOARD_Circuit Diagram 1/9
VCC3 MD[0..31] MA[0..25]
MD[0..31] MA[0..25]
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
TXD2 IC2
TXD2
A0 R31 68 RA0 A15 R48 43 RA15 MD0 29 25 MA1
D0 A0
6
PC8 PC21 PC29 PC37 PC38 PC216 PC218 PC229 PC223 VCC3 A1 R30 68 RA1 A16 R47 43 RA16 MD1 31 24 MA2
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u R22 D1 A1
RA14 RA24 RA32 RA40 A2 R51 68 RA2 A17 R46 43 RA17 MD2 33 23 MA3
D2 A2
10K MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
VCC3 RA47 RA8 EXBV8V680J MD4 38 21 MA5
D4 A4
T21 A3 1 8 RA3 A18 4 5 RA18 MD5 40 20 MA6
1 8 4 5 D5 A5
A4 2 7 RA4 A19 3 6 RA19 MD6 42 19 MA7
10
10
10
10
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
R8 2 7 3 6 D6 A6
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 T3 VCC3 A5 3 6 RA5 A20 2 7 RA20 MD7 44 18 MA8
10K R23 3 6 2 7 D7 A7
A6 4 5 RA6 A21 1 8 RA21 MD8 30 8 MA9
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
4 5 1 8 D8 A8
10K MD9 32 7 MA10
PC39 PC30 PC22 PC9 PC7 PC224 PC225 D9 A9
/WR2 RA46 EXBV8V330J RA7 EXBV8V680J MD10 34 6 MA11
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u /WR2 D10 A10
VCC3 A7 1 8 RA7 A22 4 5 RA22 MD11 36 5 MA12
1 8 4 5 D11 A11
RRXD2
A8 2 7 RA8 A23 3 6 RA23 VCC3 MD12 39 4 MA13
2 7 3 6 D12 A12
/IRL3
/IRL2
/IRL1
/IRL0
R49 A9 3 6 RA9 A24 2 7 RA24 MD13 41 3 MA14
R21 47 3 6 2 7 D13 A13
VCC1.55 A10 4 5 RA10 A25 1 8 RA25 MD14 43 2 MA15
4 5 1 8 D14 A14
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
10K R201 MD15 45 1 MA16
JP1 0 D15 A15
RA45 EXBV8V330J 48 MA17
PC210 PC221 DSP03-003-432G A16
A11 1 8 RA11 17 MA18
CE0.1u CE0.1u 1 8 A17
VCC3 A12 2 7 RA12 /CS0 3 16 MA19
/Cmd_HS_StoM 2 7 /CS0 A18
PC222 VCC1.55 A13 3 6 RA13 14 9 MA20
3 6 WP/ACC A19
CE0.1u VCC3 A14 4 5 RA14 2 26 10 MA21
4 5 CE A20
/RRD 28
/RRD OE
VCC1.55 PC228 EXBV8V330J 1 /WWE0 11 13 VCC3
A[0..25] /WWE0 WE NC
M20
M19
M17
M18
D17
A18
A19
A20
D18
D19
D20
G17
G18
G19
G20
H19
H20
K17
K18
K19
K20
N20
N19
N17
N18
U20
U19
V20
V19
C17
B18
B19
C18
B20
C19
C20
R20
R19
R17
R18
E18
E17
E19
E20
L17
L18
L20
L19
T20
T19
T17
T18
R57
F17
F18
F19
F20
P20
P19
P17
P18
/RESET1 12 15
J17
J18
J19
J20
T20 T19 T2 /RESET1 RESET RY/BY
VCC3 10K 47
PC207 PC201 BYTE
CE0.1u RA[0..25] 27
RA[0..25] VSS
CE0.1u CE0.1u VCC3 Normal : 2-3 46 37
VSS
VSS
VDD
VSS
VDD
NMI
EXTAL2
RD/WR2
VDD-RTC
VSS-RTC
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD0/SCK
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
XTAL2
MD1/TXD2
CA
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
R20 R76 VSS VCC
33 RRXD
RRXD JIGU : 1-2
VCC3 VCC3 MBM29LV160BE90TN(MBM29LV320BE) PC4
R19 2.2K B17 W20 D25
T31
T41 R69 JUMP1 CE0.1u
VDDQ D25
10K C16 U18 10K
R7 CTS2 DREQ1 R65 33
A17 U17 /DREQ0
TCLK DREQ0 /DREQ0
10K /Cmd_HS_MtoS B16 V17 DSP01-002-430G-0
MD8/RTS2 RXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T1 D15 W19 D24
VSSQ D24 R74 75
10K Cmd_MtoS B15 Y19 D23 DQM7
R6 Cmd_MtoS MD7/TXD D23 DQM7
A16 W18
SCK2/MRESET WE7/CAS7/DQM7/REG R55 75
C14 U16 DQM6
VDD VSSQ DQM6
RA1 10K D14 V16 VCC
VSS VDDQ
6 5 A25 R5 A18 A15 Y18 R73 75 DQM3 CN2
A18 WE6/CAS6/DQM6 DQM3

7 A24 A19 B14 W17 MA25 MA1
EXBA10E103J
A19 WE3/CAS3/DQM3/ICIOWR R54 75 20 21

4 A23 C13 Y17 DQM2 MD0 MA2
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 19 22
8 A22 D13 W16 MD1 MA3
VSSQ RD/WR R72 56 18 23
3 A21 A20 A14 U15 /WR MD2 MA4
A20 VSSQ /WR 17 24
9 A20 A21 B13 V15 MD3 MA5
A21 VDDQ R53 56 16 25
2 A19 A22 A13 Y16 /RD MD4 MA6
A22 RD/CASS/FRAME /RD 15 26
1 10 A18 A23 B12 W15 MD5 MA7
A23 RAS R71 56 14 27
C12 U14 /RAS MD6 MA8
VDDQ VSS /RAS 13 28
D12 V14 TP254 MD7 MA9
VSSQ VDD R52 33 12 29
A24 A12 Y15 /CS2
A24 CS2 /CS2 11 30
T8 T17 T16 T7 T13 A25 B11 W14 MD8 MA10
A25 CS3 R70 56 10 31
A11 U12 T50 T43 /CS3 MD9 MA11
R2 MD3/CE2A VSSQ /CS3 9 32
A10 V13 MD10 MA12
MD4/CE2B VDDQ 8 33
C11 U13 VCC3 MD11 MA13
10K
D11
VDDQ
VSSQ
IC7 DRAK0
DRAK1
V12 RA52 MD12
7
6
34
35
MA14
B10 Y14 A2 A2 10 1 MD13 MA15
MD5/RAS2 A2 5 36
A9 W13 A3 A6 2 MD14 MA16
EXBA10E103J
R4 R3 DACK0 A3 4 37
B9 U11 A3 9 MD15 MA17 VCC3
DACK1 VSSQ 3 38
A0 C8 V11 A7 3 MA18
2.2K 2.2K R15 A0 C10
A0
VDDQ
HD6417297BP267 VDDQ
A4
Y13 A4 A4 8 T52
2
1
39
40
D10 W12 A5 A8 4
R14 10K A1 A1 D8
VSSQ A5
Y12 A6 A5 7 PS-40PE-D4T1-PN1
A1 A6
10K STATUS0 A8 W11 A9 5 6 IC17
T5 STATUS0 CKIO2 0
STATUS1 B8 U10 16 2 R82 CLK120_1
R1 STATUS1 VSSQ T38 FBK CLKA1 0 CLK120_1
A7 V10 3 R83 CLK120_2
MD6/IOIS16 VDDQ R42 56 CLKA2 33 CLK120_2
10K T6 C9 Y11 CLK120 1 14 R80
VDDQ CKIO REF CLKA3
D9 Y10 A7 VCC3 15 VCC3
VSSQ A7 R94 CLKA4
VCC3 B7 W10 A8 10K 9 VCC3
2-5
STATUS0 T11 ASEBRK/BRKACK A8 S1 NON

A6 Y9 A9 R95 10K 8 6 R91 CLK60_1
STATUS1 T18 TDO A9 S2 CLBA1 33 CLK60_1 PC56
C7 U9 VCC3 7 R79 CLK60_2
R29 VDD VSSQ CLKB2 CLK60_2 CE0.1u R213
D7 V9 4 10
T12 VSS VDDQ VDD CLKB3 R215 10K
10 T4 B6 W9 A10 RA51 VCC3 13 11
TMS A10 VDD CLKB4
+ C5 A5 Y8 A11 A10 10 1 5 VCC3 VCC3 10K
10u/16V T10 TCK A11 GND
B5 W8 A12 A14 2 12 IC18
EXBA10E103J
T15 TDI A12 GND
/RESET1 C4 V4 A11 9 Cmd_StoM 2 18 RRXD
/RESET1 TRST NC PC57 PC58 Cmd_StoM D1 Q1 RRXD
C3 U8 A15 3 CY2308-2 RXD2 3 17 RRXD2
CKIO2ENB VSSQ CE0.1u CE0.1u RXD2 D2 Q2 RRXD2
C6 V8 A12 8 4 16
R28 NC VDDQ D3 Q3
A4 Y7 A13 A16 4 5 15 VCC3
VDD-PLL2 A13 D4 Q4 R89
10 D6 W7 A14 A13 7 6 14 10K
VSS-PLL2 A14 D5 Q5
+ C4 B4 U7 A17 5 6 7 13
10u/16V VDD-PLL1 VSS D6 Q6
D5 V7 TTXD3 8 12 TXD3
VSS-PLL1 VDD TTXD3 D7 Q7 TXD3
A3 Y6 A15 RXD3 9 11 RRXD3
VDD-CPG A15 R64 75 RXD3 D8 Q8 RRXD3
B3 W6 A16 /WE0 VCC3
VSS-CPG A16 /WE0 R93
A2 U6 STATUS0 1
R27 XTAL VSSQ R45 75 STATUS0 E1
A1 V6 DQM0 STATUS1 19 10K
EXTAL VDDQ DQM0 STATUS1 E2
10 C5 Y5 A17 VCC3
NC A17 R44
+ C3 D16 W5 75 DQM1 VCC3 74LVC541 VCC3
10u/16V NC WE0/CAS0/DQM0 DQM1
H17 Y4
NC WE1/CAS1/DQM1 R62 75 R152
H18 W4 DQM4
NC WE4/CAS4/DQM4 DQM4 1K TP303 R322 R328
N3 Y3
NC WE5/CAS5/DQM5 R43 75 PC118 IC40A 1K 1K
N4 U5 DQM5 IC39
NC BACK/BSREQ VSSQ DQM5
BREQ/BSACK
C6 U4 V5 CE0.1u 2 1 1 2
R26 0 NC VDDQ R61 VDD OUT IC40B
V18 W3 56 CKE 4 TP302
NC CKE CKE NC 56
3 5 3 4 R327 /RESET1
RESET
R63 GND Cd 74LVC14 /RESET1

VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
75
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
CE9p /WE1
VDD
VDD
RDY
/WE1
RD2
VSS
VSS
CS0
CS1
CS4
CS5
CS6
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D14
D13
D12
D11
D10
VCC1.55 RN5VD29A PC112

BS
D0
D1
D2
D3
D4
D5
D9
D6
D8
D7
Y1 CE0.1u 74LVC14
C8 IC40C
FA-365 20.0MHz VCC3
5 6 R325 56 /RESET2
D4
D3
D2
D1
E4
E3
E2
E1
G3
G4
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
L3
L4
N1
N2
T1
T2
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
B2
B1
C2
C1
R1
R2
R3
R4
F3
F4
F2
F1
M1
M2
P1
P2
M3
M4
P3
P4
PC209 PC220 /RESET2

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
CE9p CE0.1u CE0.1u R60
10K 74LVC14
VCC3 T29
PC217 PC215 PC213 PC208 PC206 PC205 PC204 PC203 PC202 R151 33 CONF_DONE
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CONF_DONE
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D14
D13
D12
D11
D10
D0
D1
D2
D3
D4
D5
D9
D6
D8
D7
T25
T22
D[0..63]
A[0..25]
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D14
D15
D12
D13
D10
D11
T14
D1
D0
D3
D2
D5
D4
D7
D6
D8
D9
/RESET1
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D12
D14
D13
D15
D10
D11
1 D63
2 D48
3 D62
4 D49
1 D61
2 D50
3 D60
4 D51
1 D59
2 D52
3 D58
4 D53
1 D57
2 D54
3 D56
4 D55
1 D25
2 D24
3 D22
4 D23
1 D31
2 D16
3 D30
4 D17
1 D27
2 D20
3 D26
4 D21
1 D29
2 D18
3 D28
4 D19
56
75
56
75
75
D3
D1
D2
D0
D7
D5
D6
D8
D4
D9
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
R10
PC6 PC5 PC211 PC212 PC214 PC226 PC227 PC219 10K
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
10
10
10
10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
/RESET1
5
7
4
8
3
9
2
5
7
4
8
3
9
2
5
7
4
8
3
9
2
5
7
4
8
3
9
2
RA13 RA20 RA25 RA29 RA33 RA37 RA41 RA49 RA10 RA15 RA22 RA27 RA44 RA31 RA39 RA35
R25
R32
R33
R34
R35
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
/RD2
/CS1
/CS4
/CS5
/CS6
DD33 8
DD46 7
DD32 6
DD47 5
DD35 8
DD44 7
DD34 6
DD45 5
DD37 8
DD42 7
DD36 6
DD43 5
8
7
6
5
8
7
6
5
DD3 8
DD12 7
DD2 6
DD13 5
DD5 8
DD10 7
DD4 6
DD11 5
8
7
6
5
DD63 8
DD48 7
DD62 6
DD49 5
DD61 8
DD50 7
DD60 6
DD51 5
DD59 8
DD52 7
DD58 6
DD53 5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
DD29 8
DD18 7
DD28 6
DD19 5
RA19 RA28 RA36 RA43
DD39
DD40
DD38
DD41
DD14
DD15
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
VCC3
DD1
DD0
DD7
DD6
DD8
DD9
6
DD[0..63]
DD[0..63]
/RD2
/CS1
EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
/CS4
/CS5
/CS6
56
33
VCC3
PC3
R12
R18
IC1 CE0.1u
/CS0
STATUS0 1 5
STATUS0 INA VCC
STATUS1 2 D1
STATUS1 INB
VCC3
/CCS0
/CS0
3 4 R16 470
GND OUTY
SN74LVC1G32DCK SML-210MT (GREEN)
2
2

DD[0..63] MD[0..31] DD[0..63]
DD[0..63] MD[0..31] DD[0..63]
VCC3 VCC3 RA[0..25]
RA[0..25]
IC3
VCC3 VCC3 1 48 A[0..25]
LAB/BA /LOE A[0..25]
DD0 2 47 IC8 IC13 IC20 IC24
LB0 LA0
DD1 3 46 4 5 MD0 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
PC2 PC1 LB1 LA1 4 5 A0 D0 A0 D0 A0 D0 A0 D0
4 45 3 6 MD1 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
CE0.1u CE0.1u GND GND 3 6 A1 D1 A1 D1 A1 D1 A1 D1
LB2 LA2 2 7 R205 A2 D2 A2 D2 A2 D2 A2 D2
DD3 6 43 1 8 MD3 A15 47 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB3 LA3 1 8 A3 D3 A3 D3 A3 D3 A3 D3
7 42 RA6 EXBV8V330J RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
VCC3 VCC3 A4 D4 A4 D4 A4 D4 A4 D4
DD4 8 41 4 5 MD4 R204 SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB4 LA4 4 5 A5 D5 A5 D5 A5 D5 A5 D5
DD5 9 40 3 6 MD5 NON RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB5 LA5 3 6 R208 A6 D6 A6 D6 A6 D6 A6 D6
VCC3 VCC3 10 39 2 7 MD6 A16 47 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
GND GND 2 7 A7 D7 A7 D7 A7 D7 A7 D7
LB6 LA6 1 8 A8 D8 A8 D8 A8 D8 A8 D8
DD7 12 37 RA9 EXBV8V330J R207 SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
PC10 PC11 LB7 LA7 A9 D9 A9 D9 A9 D9 A9 D9
DD8 13 36 4 5 MD8 NON RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
CE0.1u CE0.1u HB0 HA0 4 5 R206 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD9 14 35 3 6 MD9 A17 47 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB1 HA1 3 6 A11 D11 A11 D11 A11 D11 A11 D11
15 34 2 7 MD10 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
GND GND 2 7 A12 D12 A12 D12 A12 D12 A12 D12
DD10 16 33 1 8 MD11 SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB2 HA2 1 8 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD11 17
HB3 HA3
32 RA11 EXBV8V330J SDRAM 128M/256M Jumper SDBK2 20
BA0 D14
51 DD62 SDBK2 20
BA0 D14
51 DD46 SDBK2 20
BA0 D14
51 DD30 SDBK2 20
BA0 D14
51 DD14
18 31 53 DD63 53 DD47 53 DD31 53 DD15
VCC3 VCC3 D15 D15 D15 D15
DD12 19 30 4 5 MD12 /RAS 18 18 18 18
HB4 HA4 4 5 /RAS RAS RAS RAS RAS
DD13 20 29 3 6 MD13 /RD 17 17 17 17
HB5 HA5 3 6 /RD CAS CAS CAS CAS
21 28 2 7 MD14 /WR 16 40 16 40 16 40 16 40
GND GND 2 7 /WR WE NC WE NC WE NC WE NC
DD14 22 27 1 8 MD15 /CS3 19 19 19 19
HB6 HA6 1 8 /CS3 CS CS CS CS
DD15 23 26 RA18 EXBV8V330J DQM7 39 39 39 39
HB7 HA7 DQM7 UDQM UDQM UDQM UDQM
/WR2 24 25 DQM6 15 15 15 15
/WR2 HAB/BA /HOE DQM6 LDQM LDQM LDQM LDQM
SN74LVCH16245ADGG-EL CKE 37 37 37 37
CKE CKE CKE CKE CKE
CLK120_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
VCC3
R202 6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
10K 12 3 12 3 12 3 12 3
28 9 28 9 28 9 28 9
VCC3 VCC3 41 14 41 14 41 14 41 14
/GATE1 46 27 46 27 46 27 46 27
/GATE1 GND VCC3 GND VCC3 GND VCC3 GND VCC3
IC9 52 43 52 43 52 43 52 43
VCC3 VCC3 1 48 54 49 54 49 54 49 54 49
LAB/BA /LOE GND VCC3 GND VCC3 GND VCC3 GND VCC3
DD16 2 47
LB0 LA0
DD17 3 46 4 5 MD16 MT48LC16M16A2P-7E MT48LC16M16A2P-7E MT48LC16M16A2P-7E MT48LC16M16A2P-7E
PC20 PC19 LB1 LA1 4 5
4 45 3 6 MD17
CE0.1u CE0.1u GND GND 3 6
DD18 5 44 2 7 MD18
LB2 LA2 2 7
DD19 6 43 1 8 MD19 CLK120_2 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
LB3 LA3 1 8 CLK120_2
7 42 RA21 EXBV8V560J
VCC3 VCC3
DD20 8 41 4 5 MD20
LB4 LA4 4 5 PC76 PC75 PC74 PC73 PC85 PC86
VCC3 VCC3 DD21 9 40 3 6 MD21
LB5 LA5 3 6 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
10 39 2 7 MD22
GND GND 2 7
DD22 11 38 1 8 MD23
PC25 PC26 LB6 LA6 1 8
DD23 12 37 RA26 EXBV8V560J
CE0.1u CE0.1u LB7 LA7
DD24 13 36 4 5 MD24 DQM5
HB0 HA0 4 5 DQM5
DD25 14 35 3 6 MD25 DQM4
HB1 HA1 3 6 DQM4
15 34 2 7 MD26 DQM3
GND GND 2 7 DQM3
DD26 16 33 1 8 MD27 DQM2
HB2 HA2 1 8 DQM2
DD27 17 32 RA30 EXBV8V560J DQM1
HB3 HA3 DQM1
18 31 DQM0
VCC3 VCC3 DQM0
DD28 19 30 4 5 MD28 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
HB4 HA4 4 5
DD29 20 29 3 6 MD29
HB5 HA5 3 6
21 28 2 7 MD30
GND GND 2 7 PC15 PC14 PC13 PC12 PC23 PC24 PC33 PC32 PC31 PC28 PC46 PC47 PC55 PC54 PC53 PC52 PC65 PC66
DD30 22 27 1 8 MD31
HB6 HA6 1 8 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
DD31 23 26 RA34 EXBV8V560J
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
VCC3 VCC3
IC23 DB[0..31]
2-6
DB[0..31]
1 48 VCC3 VCC_1.5
LAB/BA /LOE
DD0 2 47 DB0
LB0 LA0 TP286
MA[0..25] MA[0..25] DD1 3 46 4 5 DB0 DB1
LB1 LA1 4 5 TP277
4 45 3 6 DB1 DB2
GND GND 3 6 TP287
VCC3 VCC3 DD2 5 44 2 7 DB2 DB3
LB2 LA2 2 7 TP278 FL45
DD3 6 43 1 8 DB3 DB4
LB3 LA3 1 8 TP288
7 42 RA68 EXBV8V330J DB5
PC80 PC67 VCC3 VCC3 TP279 EXCML20A390U(NON)
DD4 8 41 4 5 DB4 DB6
15
42
64
12
40
13
LB4 LA4 4 5 TP289
6
CE0.1u CE0.1u DD5 9 40 3 6 DB5 DB7 C46
LB5 LA5 3 6 TP280 CE1u(NON)
VCC3 VCC3 10 39 2 7 DB6 DB8 IC47 CN21
GND GND 2 7 TP290
RA[0..25] IC12 DD6 11 38 1 8 DB7 DB9 DB0 24 5 1
VDD
AFED33V
AFEA33V
AFED15V
AFEA15V
VIF1
VIF2
VIF3
RA[0..25] TP250 LB6 LA6 1 8 TP281 D0 VBUS VCC
1 48 MA0 DD7 12 37 RA69 EXBV8V330J DB10 DB1 25 3 4 FL46 1 2
LAB/BA /LOE LB7 LA7 TP291 D1/AD1 DM -Data
RA0 2 47 VCC3 VCC3 DD8 13 36 4 5 DB8 DB11 DB2 26 3
LB0 LA0 HB0 HA0 4 5 D2/AD2 +Data
RA1 3 46 4 5 MA0 MA19 TP258 DD9 14 35 3 6 DB9 DB12 TP282 DB3 27 4 3 2 4
LB1 LA1 4 5 HB1 HA1 3 6 TP285 D3/AD3 DP Ground
VCC3 VCC3 4 45 3 6 MA1 15 34 2 7 DB10 DB13 DB4 28 43 ACM2012(NON) 5A
GND GND 3 6 GND GND 2 7 D4/AD4 SD0 CASE1A
RA2 5 44 2 7 MA2 MA20 TP260 PC68 PC79 DD10 16 33 1 8 DB11 DB14 TP283 DB5 29 44 5B
LB2 LA2 2 7 CE0.1u CE0.1u HB2 HA2 1 8 TP292 D5/AD5 SD1 CASE1B
RA3 6 43 1 8 MA3 DD11 17 32 RA70 EXBV8V560J DB15 DB6 30 45
LB3 LA3 1 8 HB3 HA3 D6/AD6 SD2
PC36 PC35 7 42 RA38 EXBV8V680J MA21 TP262 18 31 TP284 DB7 31 46 DUSB-BRA42-T11(D4T)(NON)
CE0.1u CE0.1u VCC3 VCC3 VCC3 VCC3 D7 SD3
RA4 8 41 4 5 MA4 DD12 19 30 4 5 DB12 DB8 32 47
LB4 LA4 4 5 HB4 HA4 4 5 D8 SD4
RA5 9 40 3 6 MA5 MA22 TP263 DD13 20 29 3 6 DB13 DB9 33 48
LB5 LA5 3 6 HB5 HA5 3 6 D9 SD5 R168
10 39 2 7 MA6 21 28 2 7 DB14 DB10 34 49
GND GND 2 7 GND GND 2 7 D10 SD6
RA6 11 38 1 8 MA7 MA23 TP264 DD14 22 27 1 8 DB15 DB11 35 50 VCC3 FL47 0(NON)
LB6 LA6 1 8 HB6 HA6 1 8 D11 SD7 R355
VCC3 VCC3 RA7 12 37 RA42 EXBV8V680J DD15 23 26 RA71 EXBV8V560J DB12 36 52 EXCML20A390U(NON)
LB7 LA7 HB7 HA7 D12 SOF
RA8 13 36 4 5 MA8 MA24 TP265 /WR2 24 25 DB13 37 10K(NON)
HB0 HA0 4 5 /WR2 HAB/BA /HOE D13
RA9 14 35 3 6 MA9 DB14 38
HB1 HA1 3 6 D14
PC40 PC41 15 34 2 7 MA10 MA25 T9 /GATE2 SN74LVCH16245ADGG-EL VCC3 MA[0..25] DB15 39 57 /INTUSB_1
CE0.1u CE0.1u GND GND 2 7 /GATE2 R251 MA[0..25] D15 DREQ0 T157
RA10 16 33 1 8 MA11 59
HB2 HA2 1 8 DEND0 R356
RA11 17 32 RA48 EXBV8V680J VCC3 VCC3 10K MA13 18 58
HB3 HA3 A1 DACK0
18 31 IC29 MA14 19
VCC3 VCC3 A2 10K(NON)
RA12 19 30 4 5 MA12 1 48 MA15 20 62 VCC3
HB4 HA4 4 5 LAB/BA /LOE A3 DEND1
RA13 20 29 3 6 MA13 DD16 2 47 MA16 21 60 R361 VCC3 VCC3 VCC3 VCC3 VCC3
HB5 HA5 3 6 LB0 LA0 A4 DREQ1
21 28 2 7 MA14 DD17 3 46 4 5 DB16 MA17 22 61
GND GND 2 7 LB1 LA1 4 5 A5 DACK1/DSTB0
RA14 22 27 1 8 MA15 4 45 3 6 DB17 T156 MA18 23 + C33
HB6 HA6 1 8 GND GND 3 6 A6/ALE 10K(NON)
RA15 23 26 RA50 EXBV8V680J VCC3 VCC3 DD18 5 44 2 7 DB18 17 PC291 PC292 PC133 PC290 PC125
HB7 HA7 LB2 LA2 2 7 MPBUS
24 25 DD19 6 43 1 8 DB19 /USBCS 56 16 10u/16V(NON) CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
HAB/BA /HOE PC97 LB3 LA3 1 8 /USBCS CS TEST
7 42 RA75 EXBV8V560J /USB_WE 55
PC91 VCC3 VCC3 /USB_WE WR1
SN74LVCH16245ADGG-EL DD20 8 41 4 5 DB20 /WWE0 54
CE0.1u CE0.1u LB4 LA4 4 5 /WWE0 WR0
DD21 9 40 3 6 DB21 /RRD2 53 10
LB5 LA5 3 6 /RRD2 RD XIN
10 39 2 7 DB22 /INTUSB_0 51 11 VCC_1.5 VCC_1.5 VCC_1.5
GND GND 2 7 /INTUSB_0 INT XOUT
DD22 11 38 1 8 DB23
AFED33G
AFEA33G
AFEA15G
AFED15G
LB6 LA6 1 8
DD23 12 37 RA76 EXBV8V560J /RESET1 63
LB7 LA7 /RESET1 RST
RERIN
DGND
VCC3 VCC3 DD24 13 36 4 5 DB24 PC288 PC289 PC126
HB0 HA0 4 5
DD25 14 35 3 6 DB25 CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
PC90 HB1 HA1 3 6
VCC3 VCC3 PC96 15 34 2 7 DB26
GND GND 2 7 R167
VCC3 VCC3 IC15 DD26 16 33 1 8 DB27
CE0.1u CE0.1u HB2 HA2 1 8
1 48 DD27 17 32 RA77 EXBV8V560J M66592FP(NON)
41
14
1
9
7
LAB/BA /LOE HB3 HA3 1M(NON)
RA16 2 47 18 31 R166
PC50 PC49 LB0 LA0 VCC3 VCC3 560(NON)
RA17 3 46 4 5 MA16 DD28 19 30 4 5 DB28
CE0.1u CE0.1u LB1 LA1 4 5 HB4 HA4 4 5 Y6
4 45 3 6 MA17 DD29 20 29 3 6 DB29
GND GND 3 6 HB5 HA5 3 6
RA18 5 44 2 7 MA18 21 28 2 7 DB30 FA-365 12.0MHz(NON)
LB2 LA2 2 7 GND GND 2 7
RA19 6 43 1 8 MA19 DD30 22 27 1 8 DB31
LB3 LA3 1 8 HB6 HA6 1 8
7 42 RA54 EXBV8V560J DD31 23 26 RA78 EXBV8V560J
VCC3 VCC3 HB7 HA7
VCC3 VCC3 RA20 8 41 4 5 MA20 24 25
LB4 LA4 4 5 HAB/BA /HOE C40 C45
RA21 9 40 3 6 MA21 R357
LB5 LA5 3 6 8p(NON) 8p(NON)
10 39 2 7 MA22 SN74LVCH16245ADGG-EL 5.6K 1%(NON)
PC62 PC63 GND GND 2 7
RA22 11 38 1 8 MA23
CE0.1u CE0.1u LB6 LA6 1 8
RA23 12 37 RA56 EXBV8V560J TP268
LB7 LA7 TP266
RA24 13 36 4 5 MA24
HB0 HA0 4 5
RA25 14 35 3 6 MA25
HB1 HA1 3 6
15 34 2 7 /CCS5
GND GND 2 7 /CCS5
/CS5 16 33 1 8 /RRD
/CS5 HB2 HA2 1 8 /RRD
/RD2 17 32 RA57 EXBV8V560J R217 56
/RD2 HB3 HA3 /RRD2
18 31
VCC3 VCC3 56
/WE1 19 30 4 5 /WWE1 R222
/WE1 HB4 HA4 4 5 /FPGA_WE
/WE0 20 29 3 6 /WWE0
/WE0 HB5 HA5 3 6 /WWE0 56
21 28 2 7 TP269 R224
GND GND 2 7 /USB_WE
/WR2 22 27 1 8 /WWR
/WR2 HB6 HA6 1 8 /WWR
/CS1 23 26
/CS1 HB7 HA7 TP244
24 25 RA59
HAB/BA /HOE TP270
EXBV8V560J
SN74LVCH16245ADGG-EL
DCLK
DCLK
VCC3 VCC3
IC206
1 8
/WR_FULL
/FIFO_HALF_NET
PR_TXD
PR_RTS
/PRN_RST
/WR_STB
nCS Vcc
PR_RXD
PR_CTS
2 7
DATA Vcc
/RBE3
/RBE2
/RBE1
/RBE0
3 6
Vcc DCLK
4 5
GND ASDI
T88
EPCS1
VCC3
RA73
8 1 VCC3
8 1 R359
7 2
7 2 VCC3
EXD[0..31] 6 3 10K
EXD[0..31] 6 3
5 4 R358
5 4
/FIFO_HALF_NET
CN16
T154
T149/RBE0
EXBV8V103J 10K TP330
1
EXD20T142
TP325
2
/WR_FULL
CONF_DONE TP331
/PRN_RST
T151
T153
T150
/WR_STB
EXD10
EXD11
EXD12
EXD13
EXD14
EXD15
EXD16
EXD17
EXD18
EXD19
EXD21
EXD22
EXD23
EXD24
EXD25
EXD26
EXD27
EXD28
EXD29
EXD30
EXD31
CONF_DONE 3
PR_RXD
PR_TXD
EXD0
EXD1
EXD2
EXD3
EXD4
EXD5
EXD6
EXD7
EXD8
EXD9
PR_RTS
PR_CTS
TP326
4
/RBE3
/RBE2
/RBE1
VCC3 nCONFIG TP332
nCONFIG 5
EXT_IN1 nCE TP327
EXT_IN1 nCE 6
DATA0 TP333
DATA0 7
nCS TP328
nCS 8
M11
M12
M14
M15
M16
TP334
N11
N12
N13
N14
H13
K15
N15
N16
A13
D16
D15
R16
R15
R11
R12
R13
R14
C12
T16
T15
L11
L12
L14
T11
T12
T13
T14
L15
L16
E16
E14
P11
P12
P13
P14
P15
P16
P10
VCC3 ASDO 9
A6
A7
A8
A9
N7
N6
N5
N4
N3
R6
R2
R1
B7
B9
T2
T1
L2
P9
P8
P7
P6
TP329
R360 10
VCC1.2 10K 53398-1090
GND
GND
GND
GND
GND
GND
I/O/VREFB4N0
I/O/VREFB3N1
I/O/VREFB3N0
I/O/LVDS2n
I/O
I/O
I/O
I/O
I/O
I/O
I/O/LVDS41p/nCEO
I/O/LVDS41n/INIT_DONE
I/O/PLL2_OUTp
I/O/LVDS43p
I/O/LVDS43n
I/O/LVDS47p
I/O/LVDS42n
I/O/LVDS47n
I/O/LVDS42p
I/O/LVDS36p
I/O/LVDS51p
I/O/LVDS51n
I/O/LVDS46p
I/O/LVDS46n
I/O/LVDS45p
I/O/LVDS45n
I/O/LVDS44p
I/O/LVDS44n
I/O/LVDS40n
I/O/LVDS40p
I/O/LVDS39n
I/O/LVDS39p
I/O/LVDS38n
I/O/LVDS38p
I/O/LVDS37n
I/O/LVDS37p
I/O/LVDS27p
I/O/LVDS26p
I/O/LVDS30p
I/O/LVDS30n
I/O/LVDS19p
I/O/LVDS17p
I/O/LVDS19n
I/O/LVDS20n
I/O/LVDS20p
GND_PLL1
VCCIO4
VCCIO4
VCCIO3
NC
VCCIO1
VCCIO4
VCCIO4
NC
NC
NC
NC
NC
R326
10K
VCC3 VCC3
DB[0..31]
DB[0..31]
A1 G15 /GATE1
GND I/O/LVDS34p /GATE1
A2 F15 /GATE2
VCCIO2 I/O/LVDS33n /GATE2
DB0 D3 F16 /USBCS
I/O/LVDS6p I/O/LVDS33p /USBCS
DB1 B3 M13
I/O/LVDS11n nSTATUS
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 DB2 A3 P4 TTXD3
I/O/LVDS11p I/O/LVDS57n TTXD3
DB3 D4 P3 RRXD3
I/O/LVDS6n I/O RRXD3
PC98 PC99 PC114 PC115 PC266 PC93 DB4 C4 M10
I/O/LVDS14p VCCIO4
DB5 B4 M9
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u I/O/LVDS12n GND
DB6 A4 M8
I/O/LVDS12p GND
DB7 E5 M7
I/O/LVDS8n VCCIO4
DB8 D5 M6
I/O/LVDS8p GNDA_PLL1
DB9 C5 M5
I/O/LVDS14n VCCA_PLL1
DB10 B5 A11 /LCD_CS
I/O/LVDS13n I/O /LCD_CS
VCC3 VCC3 VCC3 VCC3 VCC3 DB11 A5 B11 LCD_E
I/O/LVDS13p I/O LCD_E
A15 A12 LCD_RS
VCCIO2 I/O/LVDS25p LCD_RS
PC270 PC271 PC278 PC277 PC111 A16 B12 LCD_RW
GND I/O/LVDS25n LCD_RW
B1 A14 RTC_DATA
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u VCCIO1 I/O/LVDS28p RTC_DATA
B2 R5 /CS1
GND I/O/LVDS55n /CS1
DB12 E6 B14 RTC_WDATA
I/O/LVDS10p I/O/LVDS28n RTC_WDATA
DB13 D6 L13 CONF_DONE VCC3
I/O/LVDS15n CONF_DONE CONF_DONE
DB14 C6 C14 RTC_CLK
I/O/LVDS15p I/O/LVDS29n RTC_CLK
5
6
7
8
DB15 B6 D14 RTC_CE
I/O/LVDS17n I/O/PLL2_OUTn RTC_CE
VCC3 VCC3 VCC3 VCC3 DB16 K10 C13 AD_IN
I/O/LVDS48n I/O/LVDS27n AD_IN
T80 B8 D13 /AD_CS RA79
5
6
7
8
NC I/O/LVDS29p /AD_CS
PC109 PC272 PC276 PC279 DB17 L10 G12 AD_CK EXBV8V103J
I/O/LVDS50n I/O/LVDS31n AD_CK
4
3
2
1
DB18 N10 G13 AD_OUT
CE0.1u CE0.1u CE0.1u CE0.1u I/O/LVDS59n I/O/LVDS31p AD_OUT
DB19 L9 L6
DB20 N9
I/O/LVDS50p
IC36 VCCD_PLL1
L5
4
3
2
1
I/O/LVDS59p GND_PLL1
DB21 R10 T6 /IRL0
I/O/LVDS49p I/O /IRL0
DB22 T10 T5 /IRL1
I/O/LVDS49n I/O/LVDS55p /IRL1
VCC3 VCC3 VCC3 VCC3 VCC3
B15
B16
GND
VCCIO3
EP2C5F256 I/O/LVDS56p
I/O/LVDS58p
T4
T3
/IRL2
/IRL3
/IRL2
/IRL3
DB23 R9 K16 MA18
I/O/LVDS52n I/O/LVDS36n MA18
PC95 PC94 PC262 PC261 PC260 DB24 T9 G16 /INTUSB_0
I/O/LVDS52p I/O/LVDS34n /INTUSB_0
ASDO C3 K14
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u ASDO I/O/ASDO VCCIO3
DB25 T8 K13 VCC3
I/O/LVDS53p NC T76
DB26 R8 K12 R310
2-7
I/O/LVDS53n MSEL1
DB27 T7 R4 /INTDDA R311 0
I/O/LVDS54p I/O/LVDS56n /INTDDA
C7 R3 /F0_INTREQ
VCCIO2 I/O/LVDS58n /F0_INTREQ NON
C8 K9 R297
GND GND
C9 K8 NON
GND NC
C10 K7
VCCIO2 NC T148
DB28 R7 K6
I/O/LVDS54n NC T145
MA[0..25] DB29 L8 F6 /ALT_STATUS
MA[0..25] I/O/LVDS60n I/O/LVDS10n /ALT_STATUS
DB30 N8 K5 /ALT_RESET
I/O/VREFB4N1 I/O/LVDS3n /ALT_RESET
DB31 L7 K3
I/O/LVDS60p VCCIO1
C15 F8 /ALT_DCLK
T78 NC I/O/LVDS18p /ALT_DCLK
C16 F7 /ALT_DATA
T83 NC I/O/LVDS18n /ALT_DATA
D1 N1 EXT_OUT0
T89 NC I/O/LVDS1p EXT_OUT0
D2 M1 EXT_OUT1
T90 NC I/O EXT_OUT1
MA19 C1 J14
I/O/CRC_ERROR/LVDS9p GND
MA20 C2 J13
I/O/CLKUSR/LVDS9n MSEL0
MA21 E1 G7 /ALT_CONF_DONE
I/O I/O/LVDS16p /ALT_CONF_DONE
MA22 E2 G6 /ALT_CONFIG
I/O I/O/LVDS16n /ALT_CONFIG
D7 J10
T77 NC NC
1
2
3
4
MA23 E3 J9 R298
I/O/LVDS7p GND
D9 J8 NON
T86 NC GND
MA24 E4 J7 RA72
1
2
3
4
I/O/LVDS7n VCCINT T144 R276
MA25 F3 J6 EXBV8V103J
I/O NC
8
7
6
5
D12 J5 nCONFIG 10K
R273 0(NON) GND_PLL2 nCONFIG nCONFIG R277
mac_clk H1 P1
mac_clk CLK1/LVDSCLK0n I/O/LVDS0p 10K
/CS4 H2 J3 VCC3
8
7
6
5
/CS4 CLK0/LVDSCLK0p GND
/CS6 J1 L1 EXT_OUT2
/CS6 CLK3/LVDSCLK1n I/O/LVDS2p EXT_OUT2
/WWE0 J15 K2 EXT_IN0
/WWE0 CLK6/LVDSCLK3p I/O/LVDS4p EXT_IN0
/RRD2 H15 150
/RRD2 CLK5/LVDSCLK2n R136
CLK4/LVDSCLK2p
CLK7/LVDSCLK3n
CLK2/LVDSCLK1p
/CCS0 B13 HEAD_UD
/CCS0 I/O/LVDS26n HEAD_UD
I/O/PLL1_OUTn
I/O/PLL1_OUTp
I/O/VREFB2N1
I/O/VREFB2N0
I/O/VREFB1N1
C27
I/O/LVDS23p
I/O/LVDS23n
I/O/LVDS21p
I/O/LVDS22p
I/O/LVDS22n
I/O/LVDS24n
I/O/LVDS21n
I/O/LVDS48p
I/O/LVDS32n
I/O/LVDS32p
I/O/LVDS24p
I/O/LVDS35n
I/O/LVDS35p
I/O/LVDS57p
GNDA_PLL2
VCCA_PLL2
VCCD_PLL2
I/O/LVDS1n
I/O/LVDS3p
I/O/LVDS0n
I/O/LVDS4n
GND_PLL2
T87 100p
R279
I/O/nCSO
VCCINT
VCCINT
VCCINT
PC116
VCCIO2
VCCIO2
VCCIO1
VCCIO3
PC275
DATA0
10K
DCLK
CE0.1u(NON)
GND
GND
GND
GND
GND
GND
GND
TMS
TDO
TCK
nCE
TDI
NC
NC
NC
NC
NC
NC
NC
CE0.1u PC264
I/O
I/O
I/O
R156 150
PINCHPOS
PINCHPOS
B10
D8
F10
E7
E8
E9
C11
F11
F12
F13
F14
G1
G2
G3
G4
G5
N2
G8
G9
K4
H3
H4
H5
H6
H7
H8
H9
L3
L4
K1
J4
J2
E10
E11
E12
E13
E15
A10
D10
F9
G10
D11
F1
F2
F4
F5
K11
J11
H11
G11
H12
J12
H16
M4
M3
M2
G14
J16
H10
P2
H14
P5
CE0.1u(NON) C28
VCC3 100p
VCC1.2
/DREQ0
/DREQ0
VCC3 PC267 PC268 PC265
33
T85 CE0.1u CE0.1u CE0.1u
T111
R303
T100
T112
T99
/SRVBRD_RESET
T74
T75
T79
T84
10K
/SERIAL_START
33
WDT_/OUT VCC3 R134

R132
/MTRERR
EXT_OUT3
/SENSOR
T123
/RESET1
T152 EXT_OUT3
/PANEL
DATA0
SW1 R301 R304 HEAD_SENS

HEAD_SENS
/SW0
/SW1
/SW2
/LED
1 16 10K
/CS5
nCE
nCS
2 15 EXT_IN2
T122
EXT_IN2
3 14 10K EXT_IN3
EXT_IN3
4 13
5 12 CROP_ON
CROP_ON
/SERIAL_START
6 11 /PS_SENS
/SRVBRD_RESET
/PS_SENS
/MTRERR
/SENSOR
7 10 DCLK
/RESET1
/PANEL
T133
DCLK
/SW0
/SW1
/SW2
/LED
DATA0
8 9 CLK60_1
CLK60_1
/CS5
nCE
nCS
10
5
7
4
8
3
9
2
KHS08
RA74
EXBA10E103J
VCC3
VCC3 VCC3 Y4
6
4 3
PC100 VCC OUT
VCC3
CE0.1u 2 1 R129
GND OE
10K
SG-710ECK 14.7456MHz
2
2

IC42
LLAT0 R149 100 2 18 R343 100 FL36 EXCML16A270U LAT0
D1 Q1 LAT0
DAC[0..9] LLAT1 R148 100 3 17 R342 100 FL21 EXCML16A270U LAT1
DAC[0..9] D2 Q2 LAT1
RA53 LLAT2 R147 100 4 16 R341 100 FL12 EXCML16A270U LAT2
SA_/SWE
D3 Q3 LAT2
SA_/SOE
/ALT_RESET DAC_A0 4 5 DAC0 LLAT3 R146 100 5 15 R340 100 FL35 EXCML16A270U LAT3
/ALT_RESET 4 5 D4 Q4 LAT3
/RRD DAC_A1 3 6 DAC1 CCH0 R145 100 6 14 R339 100 FL37 EXCML16A270U CH0
/RRD 3 6 D5 Q5 CH0
/FPGA_WE DAC_A2 2 7 DAC2 CCH1 R144 100 7 13 R338 100 FL22 EXCML16A270U CH1
/FPGA_WE 2 7 D6 Q6 CH1
/CCS5 DAC_A3 1 8 DAC3 /RESET2 8 12 VCC
/CCS5 1 8 /RESET2 D7 Q7
/PS_SENS 9 11
33 /PS_SENS D8 Q8 C241 C240 C239 C238 C237 C236
CLK60_2 R68 EXBV8V181J PC120
CLK60_2
MD[0..31] RA55 1
MD[0..31] E1 CE0.1u
DAC_A4 4 5 DAC4 19
4 5 E2
MA[16..25] DAC_A5 3 6 DAC5 CE100p CE100p CE100p CE100p
MA[16..25] 3 6
SA_D[0..15] DAC_A6 2 7 DAC6 TC74VHCT541AFT CE100p CE100p
2 7
MD6
MD0
MD5
SA_A0..12] DAC_A7 1 8 DAC7 /HRESET
1 8 /HRESET
/P_SIDE_SENS
/P_SIDE_SENS
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
EXBV8V181J IC41
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
MD13
MD12
MD11
SA_A10
SA_A11
SA_A12
MD4
MD3
MD2
MD8
MD1
MD7
DAC_A8 R84 180 DAC8 CCH2 R143 100 2 18 R337 100 FL13 EXCML16A270U CH2
SA_/SWE
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_/SOE
D1 Q1 CH2
VCC3 DAC_A9 R86 180 DAC9 CCH3 R142 100 3 17 R336 100 FL20 EXCML16A270U CH3
T61
T60
T66
T51
T53
T55
T47
MA18
MA19
D2 Q2 CH3
NNCHG0 R141 100 4 16 R335 100 FL38 EXCML16A270U NCHG0
D3 Q3 NCHG0
NNCHG1 R140 100 5 15 R334 100 FL23 EXCML16A270U NCHG1
D4 Q4 NCHG1
R223 180 /DAC_RESET NNCHG2 R139 100 6 14 R333 100 FL14 EXCML16A270U NCHG2
/DAC_RESET D5 Q5 NCHG2
K12
H16
H15
D11
C11
VCC1.2 NNCHG3 R138 100 7 13 R332 100 FL11 EXCML16A270U NCHG3
J13
J15
J16
M2
M1
M4
M3
H2
H1
N2
N1
G6
K5
K4
K1
K2
D6
D3
N7
N6
A3
D4
A6
A5
A4
R3
R6
B4
B3
B6
C2
C5
B5
C1
L2
L1
L4
L3
E6
E5
E4
E3
E2
E1
T3
P2
P1
P3
F6
F3
P6
D6 Q6 NCHG3
J2
J1
J4
RA58 8 12 VCC
D7 Q7
DACLAT0 4 5 DAC_LAT0 9 11
4 5 DAC_LAT0 D8 Q8 C235 C234 C233 C232 C231 C230
DACLAT1 3 6 DAC_LAT1 PC119
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O CLKUSR
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
CLK4
CLK5
CLK6
CLK7
NC
NC
NC
NC
3 6 DAC_LAT1
DACLAT2 2 7 DAC_LAT2 1
2 7 DAC_LAT2 E1 CE0.1u
DACLAT3 1 8 DAC_LAT3 19
1 8 DAC_LAT3 E2 CE100p CE100p CE100p
G9 D5 MD10 CE100p
VCCINT I/O CE100p CE100p
H7 B7 MD15 EXBV8V181J TC74VHCT541AFT
VCCINT I/O IC35
H10 C4 MD9 T131 FL34
VCCINT I/O R295
J7 C6 MD14 SI_B0 R126 100 1 2 10 EXCML16A270U SI0_YB
VCCINT I/O 1A 1Y SI0_YB
B1 N4 T35 3 TP324
VCCIO1 NC 1Z C227
G3 P15 NNCHG3 T120 FL44 TP341
VCCIO1 I/O R296 CE220p
K3 P14 NNCHG2 SI_A0 R127 100 7 6 10 EXCML16A270U SI0_ZB
VCCIO1 I/O 2A 2Y SI0_ZB
R1 P13 NNCHG1 5 T98 FL32
VCCIO1 I/O 2Z R272
A2 P12 NNCHG0 10 EXCML16A270U SI0_YA
VCCIO2 I/O SI0_YA
A15 C12 MA20 SCK0 R125 100 9 10 TP322
VCCIO2 I/O 3A 3Y C219
C10 D13 MA22 NNCHG[0..3] 11 T109 FL42 TP339
VCCIO2 I/O 3Z R271 CE220p
C7 D10 MA17 10 EXCML16A270U SI0_ZA
VCCIO2 I/O T26 SI0_ZA
E10 N3 CCH[0..3] 15 14 T97 FL33
VCCIO2 NC T59 4A 4Y R270
E7 K13 VCC3 13 10 EXCML16A270U SCK0_YB
VCCIO2 NC 4Z SCK0_YB
B16 R13 CCH3 4 TP323
VCCIO3 I/O G C218
G14 T13 CCH2 12 T108 FL43 TP340
VCCIO3 I/O G R269 CE220p
K14 R12 CCH1 10 EXCML16A270U SCK0_ZB
VCCIO3 I/O SCK0_ZB
R16 T12 CCH0 HD151031FPEL T127 FL31
VCCIO3 I/O R293
M10 C14 MD30 VCC3 10 EXCML16A270U SCK0_YA
VCCIO4 I/O SCK0_YA
M7 B12 MD25 VCC1.2 TP321
VCCIO4 I/O NON C226
P7 K8 R214 T116 FL41 TP338
VCCIO4 NC R294 CE220p
P10 B10 MD21 PC106 10 EXCML16A270U SCK0_ZA

VCCIO4 I/O PC233 CE0.1u SCK0_ZA
T2 A7 MD16
VCCIO4 I/O CE0.1u(NON)
T15 A11 MD22
VCCIO4 I/O
M5 K7
VCCA_PLL1 NC T36 IC34
L6 C13 MA21 T130 FL28
VCCD_PLL1 I/O R291
E12 D8 MA16 SI_B1 R123 100 1 2 10 EXCML16A270U SI1_YB
VCCA_PLL2 I/O 1A 1Y SI1_YB
F11 D14 MD31 3 TP318
VCCD_PLL2 I/O 1Z C225
A1 A13 MD26 T119 FL19 TP313
GND I/O R292 CE220p
A16 K6 SI_A1 R124 100 7 6 10 EXCML16A270U SI1_ZB
GND NC T27 MD27 2A 2Y SI1_ZB
B2 B13 5 T96 FL26
GND I/O 2Z R268
B15 B11 MD23 10 EXCML16A270U SI1_YA
C8
GND
GND
IC16 I/O
I/O
A8 MD17 SCK1 R122 100 9
3A 3Y
10
C217
TP316
SI1_YA
C9 A14 MD28 11 T107 FL17 TP311
GND I/O 3Z R267 CE220p
E8 B14 MD29 10 EXCML16A270U SI1_ZA
E9
GND
GND
EP2C5F256 I/O
I/O
A9 MD18 15
4A 4Y
14 T95
R265
FL27
SI1_ZA
G8 A12 MD24 VCC3 13 10 EXCML16A270U SCK1_YB
GND I/O 4Z SCK1_YB
H3 B9 MD19 LLAT[0..3] 4 TP317
GND I/O G C216
H8 A10 MD20 12 T106 FL18 TP312
GND I/O G R266 CE220p
H9 L11 LLAT3 10 EXCML16A270U SCK1_ZB
GND I/O SCK1_ZB
H14 M11 LLAT2 HD151031FPEL T126 FL25
GND I/O R290
J3 N11 LLAT1 VCC3 10 EXCML16A270U SCK1_YA
GND I/O SCK1_YA
J8 P11 LLAT0 VCC1.2 TP315
GND I/O NON C224
J9 J10 R218 T115 FL16 TP310
GND NC PC105 R289 CE220p
J14 R14 SB_/SOE 10 EXCML16A270U SCK1_ZA
GND I/O SB_/SOE SCK1_ZA
2-8
K9 T14 SB_/SWE PC244 CE0.1u

GND I/O SB_/SWE CE0.1u(NON)
M8 G15 SB_D13
GND I/O
M9 F16 SB_D14
GND I/O IC33
P8 G13 SB_D11 T129 FL5
GND I/O R287
P9 H13 SB_D10 SI_B2 R120 100 1 2 10 EXCML16A270U SI2_YB
GND I/O 1A 1Y SI2_YB
R2 F15 SB_D15 3 TP301
GND I/O 1Z C223
R15 G16 SB_D12 T118 FL10 TP308
GND I/O R288 CE220p
T1 H11 SB_D5 SI_A2 R121 100 7 6 10 EXCML16A270U SI2_ZB
GND I/O 2A 2Y SI2_ZB
VCC3 T16 G10 SB_D6 5 T94 FL3
GND I/O 2Z R264
L5 H12 SB_D8 10 EXCML16A270U SI2_YA
GND_PLL1 I/O SI2_YA
N5 G11 SB_D7 SCK2 R119 100 9 10 TP299
GND_PLL1 I/O 3A 3Y C215
10K
10K
D12 G12 SB_D9 11 T105 FL8 TP306

GND_PLL2 I/O 3Z R263 CE220p
F12 K16 SB_D0 10 EXCML16A270U SI2_ZA
GND_PLL2 I/O SI2_ZA
M6 J12 SB_D2 15 14 T93 FL4
R210
R209
GNDA_PLL1 I/O 4A 4Y R262

E11 K15 SB_D1 VCC3 13 10 EXCML16A270U SCK2_YB
GNDA_PLL2 I/O 4Z SCK2_YB
M13 J11 SB_D4 4 TP300
nSTATUS I/O G C214
T44 F2 K11 SB_D3 12 T104 FL9 TP307
TCK I/O G R261 CE220p
T30 G1 L9 /DAC_RST 10 EXCML16A270U SCK2_ZB
TMS I/O R216 SCK2_ZB
I/O PLL2_OUTp
G2 J6 HD151031FPEL T125 FL2

I/O INIT_DONE
T32 TDO NC R285

T37
CONF_DONE
T39 H5 H6 1K VCC3 10 EXCML16A270U SCK2_YA

TDI NC T28 SCK2_YA
F1 G4 TP298
I/O ASDO
10K
nCONFIG
DATA0 NC C222
I/O nCEO
I/O nCSO
F14 T33 T114 FL7 TP305

NC T67 R286 CE220p
DCLK
PC104 10 EXCML16A270U SCK2_ZA

SCK2_ZA
nCE
CE0.1u
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
R211
IC32 T128 FL1

H4
G5
C15
T4
T5
T6
T7
L7
L8
G7
F10
C16
D1
D2
D7
D9
F13
N8
N9
T8
T9
R10
R11
M14
M12
M16
M15
P16
J5
L13
C3
B8
R4
R5
R7
E13
E15
L10
R8
R9
T10
T11
L14
L12
L15
L16
E14
E16
N14
F4
P4
P5
K10
F5
N10
N12
N13
N15
N16
F9
F8
F7
D16
D15
R283
DDA_CLK SI_B3 R117 100 1 2 10 EXCML16A270U SI3_YB
DDA_CLK R225 33 1A 1Y SI3_YB
DDA_StoM 3 TP297
DDA_StoM 1Z C221
/ALT_STATUS
DDA_MtoS T117 FL6 TP304

DDA_MtoS R284 CE220p
SB_A10
SB_A11
SB_A12
/ALT_DATA
/F0_INTREQ C209 SI_A3 R118 100 7 6 10 EXCML16A270U SI3_ZB

SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A9
SB_A8
SB_A6
SB_A7
T46
T65
T40
T56
T64
T69
T34
T42
T54
T57
T63
T68
T45
T62
SI_A0
SI_A1
SI_A2
SI_A3
/F0_INTREQ 2A 2Y SI3_ZB
SI_B0
SI_B1
SI_B2
SI_B3
SCK0
SCK1
SCK2
SCK3
DACLAT0
DACLAT1
DACLAT2
DACLAT3
CE100p 5 T92 FL30

DAC_A0
DAC_A1
DAC_A2
DAC_A3
DAC_A4
DAC_A5
DAC_A6
DAC_A7
DAC_A8
DAC_A9
2Z R260
/ALT_DCLK PSAVE 10 EXCML16A270U SI3_YA
PSAVE SI3_YA
/ALT_CONF_DONE SB_A[0..12] SCK3 R116 100 9 10 TP320
3A 3Y C213
/ALT_CONFIG 11 T103 FL40 TP337
3Z R259 CE220p
SI_B[0..3] 10 EXCML16A270U SI3_ZA
SI3_ZA
SI_A[0..3] 15 14 T91 FL24
4A 4Y R257
SCK[0..3] VCC3 13 10 EXCML16A270U SCK3_YB
4Z SCK3_YB
4 TP314
G C212
DACLAT[0..3] 12 T102 FL15 TP309
G R258 CE220p
10 EXCML16A270U SCK3_ZB
SCK3_ZB
DAC_A[0..9] HD151031FPEL T124 FL29
R281
SA_A[0..12] VCC3 10 EXCML16A270U SCK3_YA
SCK3_YA
SA_D[0..15] SB_D[0..15] VCC3 TP319
C220
ENC_PHB T113 FL39 TP336
ENC_PHB PC103 R282 CE220p
ENC_PHA PC42 PC236 PC239 PC246 PC245 PC247 PC72 PC64 PC242 PC241 10 EXCML16A270U SCK3_ZA
ENC_PHA CE0.1u SCK3_ZA
IC10 IC28
/ALT_STATUS CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
SA_D0 7 5 SA_A0 SB_D0 7 5 SB_A0
D0 A0 D0 A0
SA_D1 8 4 SA_A1 SB_D1 8 4 SB_A1 VCC1.2
/ALT_DATA D1 A1 D1 A1
SA_D2 9 3 SA_A2 SB_D2 9 3 SB_A2
D2 A2 D2 A2
SA_D3 10 2 SA_A3 SB_D3 10 2 SB_A3 PC234 PC240 PC243 PC71 PC238 PC69 PC70 PC237 PC48 PC45 PC44 PC232 PC231 PC43
D3 A3 D3 A3
SA_D4 13 1 SA_A4 SB_D4 13 1 SB_A4
/ALT_DCLK D4 A4 D4 A4 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
SA_D5 14 44 SA_A5 SB_D5 14 44 SB_A5
/ALT_CONF_DONE D5 A5 D5 A5
SA_D6 15 43 SA_A6 SB_D6 15 43 SB_A6
/ALT_CONFIG D6 A6 D6 A6
SA_D7 16 42 SA_A7 SB_D7 16 42 SB_A7
D7 A7 D7 A7
SA_D8 29 27 SA_A8 SB_D8 29 27 SB_A8
D8 A8 D8 A8
SA_D9 30 26 SA_A9 SB_D9 30 26 SB_A9
D9 A9 D9 A9
SA_D10 31 25 SA_A10 SB_D10 31 25 SB_A10
D10 A10 D10 A10
SA_D11 32 24 SA_A11 SB_D11 32 24 SB_A11
D11 A11 D11 A11
SA_D12 35 21 SA_A12 SB_D12 35 21 SB_A12
D12 A12 D12 A12
SA_D13 36 20 SB_D13 36 20
D13 A13 D13 A13
SA_D14 37 19 SB_D14 37 19
D14 A14 D14 A14
SA_D15 38 18 SB_D15 38 18
D15 A15 D15 A15
R41 R112
SA_/SWE 17 SB_/SWE 17
SA_/SWE WE SB_/SWE WE
0 0
6 22 T73 6 22
T24 CE NC CE NC
23 VCC3 23 VCC3
R36 NC R100 NC
SA_/SOE 41 28 SB_/SOE 41 28
SA_/SOE OE NC SB_/SOE OE NC
0 0
40 PC34 40 PC84
T23 BHE CE0.1u T72 BHE CE0.1u
39 39
BLE BLE
CY7C1021CV33-12ZXC CY7C1021CV33-12ZXC
VCC
VCC
VCC
5
6
7
8
TP335 TP217
PC128
CE0.1u RA80 R371 CN1
4 5
3 6
2 7
1 8
IC11 EXBV8V103J 0(NON) ENV_TH
C255 C254 C253 C252 ENV_TH 1
RTC_WDATA
RTC_WDATA
RTC_CLK
12
2
DI DO
13 RTC_DATA
RTC_DATA
CN23
2 Reserve
RTC_CLK CLK CE100p CE100p CE100p CE100p 1
RTC_CE 7 10 IC45 RA82 53398-0290(NON)
4
3
2
1
RTC_CE CE INT 2
VCC3 D2 3 EXT_OUT0 2 18 4 5 TP351
R59 FOUT EXT_OUT0 D1 Q1 4 5 3
EXT_OUT1 3 17 3 6 TP344
EXT_OUT1 D2 Q2 3 6 4
CR2032-RTC BACKUP 1SS355
10K
NC
1
4
EXT_OUT2
EXT_OUT2
EXT_OUT3
4
5
D3 Q3
16
15
2
1
2 7
7
8 TP348
5 TU
HOLDER BATTERY BCR20V4 NC EXT_OUT3 D4 Q4 1 8 6
D3 8 6 14 TP343 TP1 VCC
R37 NC D5 Q5 7
RBT1 6 9 7 13 EXBV8V330J CN5
VDD NC D6 Q6 8
10K 14 8 12
BT1 1SS355 PC27 NC D7 Q7 1
VCC3 9 11 MD-S8100
CE0.1u D8 Q8 TP342 2
BCR20V4 11
GND TEST
5
1 4
RA81
5
R372 TP234
3 Head Lock Sensor
E1 4 5 0(NON) 4
RX-4045SA PC293 19 3 6 CN22
CE0.1u E2 3 6
CR2032 3V(NON) 2 7 53398-0490
2 7 1
TC74VHCT541AFT 1 8 TP345
1 8 2
TP350
C248 C249 C250 C251 EXBV8V330J 3
IC209 TP349
4
EXT_IN0 18 2 TP347
EXT_IN0 Q1 D1 CE100p CE100p CE100p CE100p 5
EXT_IN1 17 3
R133 33 EXT_IN1 Q2 D2 6
HEAD_TH1 EXT_IN2 16 4 TP346 CN9
HEAD_TH1 EXT_IN2 Q3 D3
EXT_IN3 15 5 MD-S6100(NON) TP247
PC101 EXT_IN3 Q4 D4 1
AD_OUT 14 6
CE1u AD_OUT
13
Q5 D5
7
2
Reserve
Q6 D6 3
12 8 VCC
Q7 D7
11 9 53014-03(NON)
Q8 D8
VCC3
R135
6
HEAD_TH2 33 VCC 1
T132
T135
T138
T140
T143
HEAD_TH2 E1
19 RA23
PC107 E2 PC18
CE1u CE0.1u EXBA10E103J
74LVC541 CN6
PC102 C202 C203 C204 C205 TP231
CE0.1u 1
IC38
IS Cover Sensor
10
2
9
3
8
4
7
5
CE100p CE100p CE100p CE100p 2
1 20 DBB[0..7] RA16
R137 33 CH0 VCC DBB[0..7]
P_SIDE 2 IC6 4 5 53014-02
P_SIDE CH1 4 5
3 14 DBB0 18 2 PRINT_CARRIAGE_ORG 3 6
CH2 DO Q1 D1 3 6
PC110 4
CH3 SARS
15 DBB1 17
Q2 D2
3 Reserved 2
2 7
7
CE1u 5 DBB2 16 4 FRONT_COVER 1 8
CH4 Q3 D3 1 8
6 DBB3 15 5 MAINTENANCE_COVER R
CH5 Q4 D4
7 12 DBB4 14 6 REAR_PAPER EXBV8V330J CN7
CH6 REF Q5 D5
8 11 DBB5 13 7 FRONT_PAPER RA17
R154 33 CH7 AGND Q6 D6 1
CROPMARK 9 DBB6 12 8 CUTTING_CARRIAGE_ORG 4 5 TP233
CROPMARK COM
DGND
10 DBB7 11
Q7
Q8
D7
D8
9 PINCH_ROLL_U/D 3
4 5
3 6
6 TP232
2
3
Rear Paper Sensor
PC113 /AD_CS 18 2 7
CE1u /AD_CS CS 2 7 4
VCC 1 1 8
AD_CK
AD_CK 16
CLK NC
19
E1
E2
19
1 8 5
6
Front Paper Sensor
AD_IN 17 C201 C208 C207 C206 EXBV8V330J
R157 AD_IN DI
13 74LVC541 53398-0690
10K 1% SE CE100p CE100p CE100p CE100p
/SENSOR
/SENSOR
TLC0838CPW
ENV_TH R158 33 CN4
2-9
ENV_TH
PC117 1
DB[0..31] DBB[0..7]
CE1u DB[0..31] DBB[0..7] 2
RA201 TP218
3
DB0 4 5 DBB0
4 5
DB1 3 6 DBB1 53398-0390
3 6
DB2 2 7 DBB2
R161
DB3 1
2
1
7
8
8 DBB3 Limit Sensor
41V_SENSE 33
41V_SENSE
EXBV8V560J VCC3
PC122 RA202
CE1u DB4 4 5 DBB4
4 5
6
DB5 3 6 DBB5
3 6
DB6 2 7 DBB6 RA12
2 7
DB7 1 8 DBB7
1 8 EXBA10E103J
EXBV8V560J TP243
10
2
9
3
8
4
7
5
VCC
CN3
VCC
VCC
To MONITOR SERIAL CN8
1
1 R203 2
TP201 CN10 TP246
2 10K 3
IC4 RA2 TP211 TP253 TP245
3 1 4
/SW2 2 18 4 5 TP202 TP252
/SW2 D1 Q1 4 5 4 2 5
LCD_RS 3 17 3 6 TP220 TP251 CROPMARK TP242
LCD_RS D2 Q2 3 6 5 RXD2 3 CROPMARK 6
LCD_RW 4 16 2 7 TP203 TP249
LCD_RW D3 Q3 2 7 6 TXD2 4 7
LCD_E 5 15 1 8 TP212 TP248 PINCHPOS TP241
LCD_E D4 Q4 1 8 7 5 PINCHPOS 8
/LCD_CS 6 14 TP221 CROP_ON TP240
/LCD_CS D5 Q5 8 CROP_ON 9
/LED 7 13 EXBV8V330J TP213 53398-0590 /SERIAL_START TP239
/LED D6 Q6 9 /SERIAL_START 10
/SW0 8 12 TP204 /SRVBRD_RESET TP238
/SW0 D7 Q7 10 /SRVBRD_RESET 11
/SW1 9 11 TP214 /MTRERR TP237
/SW1 D8 Q8 11 /MTRERR 12
VCC 1
TP205
TP215
12 To PANEL BOARD MAINTENANCECOVER_L
RESERVE_PORT
TP236
TP235
13
19
E1
E2
TP206
13
14
VCC
RESERVE_PORT 14
15 To SERVO BOARD
TP222 VCC /INTDDA TP230
PC16 15 R24 33 /INTDDA 16
TC74VHCT541AFT RA5 TP223 DDA_MtoS TP229
CE0.1u 16 R85 DDA_MtoS 17
4 5 CN11 DDA_StoM TP228
4 5 17 10K DDA_StoM 18
3 6 TP207 TP261
3 6 18 1 C7 19
2 7 TP259 /Cmd_HS_MtoS TP227
2 7 19 2 CE100p /Cmd_HS_MtoS 20
1 8 TP208 TP257 /Cmd_HS_StoM TP226
1 8 20 RXD3 3 /Cmd_HS_StoM 21
TP256 Cmd_MtoS TP225
21 TXD3 4 Cmd_MtoS 22
DBB[0..7] EXBV8V330J TP209 TP255 Cmd_StoM TP224
DBB[0..7] 22 5 Cmd_StoM 23
IC5 RA4 TP216
23 R11 33 24
DBB7 18 2 4 5 TP210 53398-0590 TP219
B0 A0 4 5 24 C2 25
DBB6 17 3 3 6
B1 A1 3 6 CE100p
DBB5 16 4 2 7 52808-2491 52808-2591
B2 A2 2 7
VCC3
DBB4
DBB3
15
14
B3 A3
5
6 RA3
1
1 8
8 To DPICS SERIAL R17
2.2K(NON)
B4 A4
DBB2 13 7 4 5
EXBV8V330J
B5 A5 4 5
DBB1 12 8 3 6
PC17 B6 A6 3 6 R9
DBB0 11 9 2 7
CE0.1u B7 A7 2 7 33
1 8 DDA_CLK
1 8 DDA_CLK
19
E C1
1 EXBV8V330J
DIR CE100p
74LVC245
/PANEL
/PANEL
/WWR
/WWR
/HRESET
/HRESET
R13 33
2
2

RD[0..31]
RD[0..31]
RAB[0..24]
EXD[0..31]
SDA[0..12] VCC3 VCC3
RAB0
RAB24 TP293 SDD[0..31]
TP295 PC263 PC269
CE0.1u CE0.1u
TP2 RD0 IC30A IC31 IC204

TP275 RD31 48 1
/LOE LAB/BA
RAB0 D18 G3 SDA0 SDA0 23 2 SDD0 RAB1 31 35 RD0 RD0 47 2 RDB0
RAD0 SDA0 A0 DQ0 A0 DQ0 LA0 LB0
RAB1 C19 F2 SDA1 SDA1 24 4 SDD1 RAB2 26 37 RD1 RD1 46 3 RDB1
EXD0 4 5 RD0 RAB2 B20 F3 SDA2 SDA2 25 5 SDD2 RAB3 25 39 RD2 45 4
4 5 RAD2 SDA2 A2 DQ2 A2 DQ2 GND GND
EXD1 3 6 RD1 RAB3 E17 F1 SDA3 SDA3 26 7 SDD3 RAB4 24 41 RD3 RD2 44 5 RDB2
3 6 RAD3 SDA3 A3 DQ3 A3 DQ3 LA2 LB2
EXD2 2 7 RD2 RAB4 E18 F4 SDA4 SDA4 29 8 SDD4 RAB5 23 44 RD4 RD3 43 6 RDB3
EXD3 1 8 RD3 RAB5 D19 E1 SDA5 SDA5 30 10 SDD5 RAB6 22 46 RD5 42 7
1 8 RAD5 SDA5 A5 DQ5 A5 DQ5 VCC3 VCC3
RA64 EXBV8V560J RAB6 F17 E2 SDA6 SDA6 31 11 SDD6 RAB7 21 48 RD6 RD4 41 8 RDB4
EXD4 4 5 RD4 RAB7 G17 F5 SDA7 SDA7 32 13 SDD7 RAB8 20 50 RD7 RD5 40 9 RDB5
EXD5 3 6 RD5 RAB8 F18 E4 SDA8 SDA8 33 42 SDD8 RAB9 10 36 RD8 39 10
3 6 RAD8 SDA8 A8 DQ8 A8 DQ8 GND GND
EXD6 2 7 RD6 RAB9 E19 E3 SDA9 SDA9 34 44 SDD9 RAB10 9 38 RD9 RD6 38 11 RDB6
EXD7 1 8 RD7 RAB10 C20 E5 SDA10 SDA10 22 45 SDD10 RAB11 8 40 RD10 RD7 37 12 RDB7
RA60 EXBV8V560J RAB11 D20 D1 SDA11 SDA11 35 47 SDD11 RAB12 7 42 RD11 RD8 36 13 RDB8
RAD11 SDA11 A11 DQ11 A11 DQ11 HA0 HB0
EXD8 4 5 RD8 RAB12 G16 D3 SDA12 SDA12 36 48 SDD12 RAB13 6 45 RD12 RD9 35 14 RDB9
4 5 RAD12 SDA12 A12/NC DQ12 A12 DQ12 HA1 HB1
EXD9 3 6 RD9 RAB13 H17 G4 50 SDD13 RAB14 5 47 RD13 34 15
3 6 RAD13 SDBA0 DQ13 A13 DQ13 GND GND
EXD10 2 7 RD10 RAB14 G18 G5 SDBA0 20 51 SDD14 RAB15 4 49 RD14 RD10 33 16 RDB10
2 7 RAD14 SDBA1 A13/BA0 DQ14 A14 DQ14 HA2 HB2
EXD11 1 8 RD11 RAB15 E20 SDBA1 21 53 SDD15 VCC3 RAB16 3 51 RD15 RD11 32 17 RDB11
1 8 RAD15 A12/BA1 DQ15 A15 DQ15 HA3 HB3
RA65 EXBV8V560J RAB16 F19 V2 SDD0 RAB17 54 31 18
RAD16 SDD0 A16 VCC3 VCC3
EXD12 4 5 RD12 RAB17 H18 U2 SDD1 /SDQM0 15 1 RAB18 19 17 RD12 30 19 RDB12
4 5 RAD17 SDD1 LDQM VCC VCC3 A17 RY/BY HA4 HB4
EXD13 3 6 RD13 RAB18 H16 U3 SDD2 /SDQM1 39 14 PC248 PC254 PC253 PC258 RAB19 18 1 RD13 29 20 RDB13
3 6 RAD18 SDD2 DQM VCC A18 NC1 HA5 HB5
EXD14 2 7 RD14 RAB19 F20 U4 SDD3 27 RAB20 11 27 28 21
2 7 RAD19 SDD3 VCC CE0.1u CE0.1u CE0.1u CE0.1u A19 NC2 GND GND
EXD15 1 8 RD15 RAB20 G19 W1 SDD4 SDCKE 37 3 RAB21 12 28 RD14 27 22 RDB14
1 8 RAD20 SDD4 CKE VCCQ A20 NC3 HA6 HB6

RA61 EXBV8V560J RAB21 G20 V1 SDD5 SDCLK1R1 38 9 RAB22 15 29 RD15 26 23 RDB15
RAD21 SDD5 CLK VCCQ A21 NC4 HA7 HB7
EXD16 4 5 RD16 RAB22 H19 U1 SDD6 /SDCS1 19 43 RAB23 2 30 25 24
4 5 RAD22 SDD6 CS VCCQ A22 NC5 /HOE HAB/BA
EXD17 3 6 RD17 RAB23 J17 T2 SDD7 18 49 55
3 6 RAD23 SDD7 RAS VCCQ NC6 SN74LVCH16245ADGG-EL
EXD18 2 7 RD18 RAB24 J18 T3 SDD8 17 56
2 7 RAD24 SDD8 CAS NC7
EXD19 1 8 RD19 J16 T1 SDD9 16 28 /FROM 32
1 8 RAD25 SDD9 WE VSS /FROM CE
RA66 EXBV8V330J J19 R5 SDD10 41 VCC3
RAD26 SDD10 VSS
EXD20 4 5 RD20 H20 R2 SDD11 54 43
4 5 RAD27 SDD11 VSS VDD
EXD21 3 6 RD21 J20 R3 SDD12 40 6 /RWE 13
3 6 RAD28 SDD12 NC VSSQ /RWE WE
EXD22 2 7 RD22 K20 R4 SDD13 12 /ROE 34 PC92 PC87
2 7 RAD29 SDD13 VSSQ /ROE OE
EXD23 1 8 RD23 K18 P5 SDD14 46 RDB[0..15]
1 8 RAD30 SDD14 VSSQ CE0.1u CE0.1u
RA62 EXBV8V330J K17 P2 SDD15 52 VCC3 53
RAD31 SDD15 VSSQ BYTE
EXD24 4 5 RD24 R1 SDD16 R113 4.7K 16 52 VCC VCC
4 5 SDD16 WP/ACC VSS2
EXD25 3 6 RD25 RD0 B12 P1 SDD17 /NET_RESET 14 33
3 6 RD0 SDD17 /NET_RESET RESET VSS1
EXD26 2 7 RD26 RD1 E12 P3 SDD18 IC203 PC135 PC134
2 7 RD1 SDD18
EXD27 1 8 RD27 RD2 D13 P4 SDD19 EDS2516ADTA-75
1 8 RD2 SDD19 CE0.1u CE0.1u
RA67 EXBV8V330J RD3 D14 N3 SDD20
RD3 SDD20
EXD28 4 5 RD28 RD4 A12 N2 SDD21 TC58FVM7T5BTG65CCH CN13
4 5 RD4 SDD21
EXD29 3 6 RD29 RD5 C12 N4 SDD22
3 6 RD5 SDD22
EXD30 2 7 RD30 RD6 B13 N5 SDD23 /EPROM
2 7 RD6 SDD23 /EPROM 1 2
EXD31 1 8 RD31 RD7 E14 M3 SDD24 RAB18
1 8 RD7 SDD24 3 4
RA63 EXBV8V330J RD8 C13 M4 SDD25 SDA0 23 2 SDD16 RDB15 RAB17
RD8 SDD25 A0 DQ0 5 6
RD9 A13 M5 SDD26 SDA1 24 4 SDD17 RDB14 RAB16
2-10
RD9 SDD26 A1 DQ1 7 8

RD10 B14 M2 SDD27 SDA2 25 5 SDD18 RDB13 RAB15
RD10 SDD27 A2 DQ2 9 10
RD11 A14 L2 SDD28 SDA3 26 7 SDD19 RDB12 RAB14
RD11 SDD28 A3 DQ3 11 12
RD12 C14 N1 SDD29 SDA4 29 8 SDD20 RDB11 RAB13
RD12 SDD29 A4 DQ4 13 14
RD13 D15 M1 SDD30 SDA5 30 10 SDD21 RDB10 RAB12
RD13 SDD30 A5 DQ5 15 16
RD14 E13 L1 SDD31 SDA6 31 11 SDD22 RDB9 RAB11
RD14 SDD31 A6 DQ6 17 18
RD15 B15 SDA7 32 13 SDD23 RDB8 RAB10
RD15 A7 DQ7 19 20
RD16 A15 H3 SDA8 33 42 SDD24
RD16 SDQMO A8 DQ8 21 22
RD17 A16 H2 SDA9 34 44 SDD25 RDB7 RAB9
RD17 SDQM1 A9 DQ9 23 24
RD18 B16 G2 SDA10 22 45 SDD26 RDB6 RAB8
RD18 SDQM2 A10 DQ10 25 26
RD19 C15 G1 SDA11 35 47 SDD27 RDB5 RAB7
RD19 SDQM3 A11 DQ11 27 28
RD20 D16 H5 SDA12 36 48 SDD28 RDB4 RAB6
RD20 SDRAS A12/NC DQ12 29 30
RD21 C16 H4 50 SDD29 RDB3 RAB5
RD21 SDCAS DQ13 31 32
RD22 B17 H1 SDBA0 20 51 SDD30 RDB2 RAB4
RD22 SDWE A13/BA0 DQ14 33 34
RD23 C17 L4 TP7 SDBA1 21 53 SDD31 VCC3 RDB1 RAB3
RD23 SDCLK0 A12/BA1 DQ15 35 36
RD24 A17 K4 SDCLK /ROE RDB0 RAB2
RD24 SDCLK1 /ROE 37 38
RD25 A18 J4 /SDQM2 15 1 RAB1
RD25 SDCLK2 TP4 LDQM VCC VCC3 39 40
RD26 A19 K1 /SDQM3 39 14 PC77 PC88 PC83 PC89 RAB19 RAB20
RD26 SDCS0 TP6 DQM VCC 41 42
RD27 B18 K2 27 RAB21 RAB22
RD27 SDCS1 VCC CE0.1u CE0.1u CE0.1u CE0.1u 43 44
RD28 A20 J1 SDCKE 37 3 /RWE /NET_RESET
RD28 SDCS2 TP5 CKE VCCQ /RWE 45 46 /NET_RESET
RD29 C18 J2 SDCLK1R2 38 9 CPU_/RBE0 CPU_/RBE1
RD29 SDCKE CLK VCCQ CPU_/RBE0 47 48 CPU_/RBE1
RD30 D17 E9 /SDCS1 19 43 RAB23 /RCS3
RD30 SMROMCKE CS VCCQ 49 50 /RCS3
RD31 B19 R256 22 18 49 Short Plug Short Plug
RD31 R247 RAS VCCQ
R275 22 17
0 CAS
16 28 PS-50PE-D4T1-PN1
WE VSS
CPU_/RBE0 R236 0 K16 A8 41
CPU_/RBE0 RBEN0 PREG VSS
CPU_/RBE1 R232 0 L20 D10 54 DIC-252 DIC-252
CPU_/RBE1 RBEN1 PCE1 VSS
TP294 K19 B10 40 6 /RCS0
RBEN2 PCE2 NC VSSQ /RCS0
TP296 L17 B8 12
RBEN3 POE VSSQ
/RWE R250 0 L18 A7 46 JP2
/RWE RWE PWE VSSQ
/ROE R248 0 L19 C9 VCC3 52 1 2
/ROE ROE PIOR VSSQ
/RCS0 R280 0 M20 B7 /FROM 3 4 /EPROM
/RCS0 RCS0 PIOW /FROM /EPROM
R155 0 M19 A9 R241 10K 5 6
RCS1 PWAIT
/RCS2 R253 0 N20 B9 R249 10K IC27
/RCS2 RCS2 PIOS16
/RCS3 R231 0 P20 EDS2516ADTA-75 XJ8C-0611
/RCS3 RCS3
A10 /RCS2
EWAIT /RCS2
AU1100-333MBD
TP10 R242
10K
VCC3
IC43 PC285
1 5 CE0.1u
INA VCC
/RCS1 2
INB
3 4 R159 33 /WR_STB
GND OUTY /WR_STB
SN74LVC1G32DCK
IC30C
VCC3
R109 0 A2 D4 R254 10K
XTI32 ROMSIZE
R108 0 B3 B4
R105 NON XT032 ROMSEL
WDT
WDT
Y3 XPWR32 B1 C6 /RBE3
R229 XPWR32 XPWR32 GPIO0 /RBE3
WDT_/OUT VCC3 XAGND32 B2 D6 /FIFO_HALF_NET
WDT_/OUT C-001R-32.768K XAGND32 XAGND32 GPIO1 /FIFO_HALF_NET
0 PC78 D9
GPIO7 TP3
R230 CE0.1u R111 22 A5 Y7
C15 C16 XTI12 GPIO16
VCC3 4.7K(NON) VCC3 Y2 A4 W6
R227 CE3p CE3p XTO12 GPIO17
1 4 Y6
INH VDD GPIO18
4.7K(NON) PC250 2 3 XPWR12 A3 T9 /WR_FULL
CE0.1u(NON) R234 GND OUT XPWR12 XPWR12 GPIO19 /WR_FULL
XAGND12 B5 Y8 WDT
4.7K XAGND12 XAGND12 GPIO20 WDT
IC202 FXO-31FL 12.000MHz V8 /RBE0
GPIO21 /RBE0
2 8 D5 U7 /RBE1
VCC WDO RESETIN GPIO22 /RBE1
/PRN_RST 1 7 R240 0 D2 V7 /RBE2
MR RESET RESETOUT GPIO23 /RBE2
3 6 /RESET_OUT E7
GND WDI /RESET_OUT EXTCLK0
4 5 E8 D11
PFI PFO EXTCLK1 VSS1
4.7K
4.7K
4.7K
4.7K
PWR_EN E6 E10
PWR_EN VSS2
R235 2.7K(NON) C5 E16
ADM706RARZ(NON) VDDXOK VSS3
R246 10K C1 F6
VCC3 VSEL VSS4
F9
R252
R313
R312
R300
VSS5
E15 F10 VCC3
R238 C211 VDDI1 VSS6
F7 F13
/PRN_RST VDDI2 VSS7
D201 CE0.1u(NON) F8 F14

0 VDDI3 VSS8
F11 G6
VDDI4 VSS9
/NET_RESET F12 H8
/NET_RESET 1SS355 VDDI5 VSS10
TP276 F15 H9
VDDI6 VSS11
VCC3 IC201 VCC_mac F16 H10
VDDI7 VSS12
2 3 G15 H11
VIN VOUT VDDI8 VSS13
1 R228 H6 H12
SD VDDI9 VSS14
VCC3 L202 + 5 4 100 1% J6 H13
C14 GND ADJ VDDI10 VSS15
XPWR12 K15 H15
XPWR12 100u/10V VDDI11 VSS16
MMZ1608S800A LP3964EMP L15 J5
VDDI12 VSS17
+ M6 J8
C21 PC256 VDDI13 VSS18
C210 N6 J9
4.7u/25V CE0.1u VDDI14 VSS19
CE68p P15 J10
R226 VDDI15 VSS20
R233 0 XAGND12 R7 J11
XAGND12 10K 1% VDDI16 VSS21
R8 J12
VDDI17 VSS22
R11 J13
VDDI18 VSS23
R12 J15
VDDI19 VSS24
R15 K3
VDDI20 VSS25
2-11
VCC_mac C18 C30 C31 C23 R16 K6

10u/16V 10u/16V 10u/16V 10u/16V VDDI21 VSS26
VCC3 L201 T15 K8
VDDI22 VSS27
XPWR32 K9
XPWR32 VSS28
MMZ1608S800A + + + + K10
VSS29
+ G7 K11
C22 PC255 VDDY1 VSS30
G8 K12
4.7u/25V CE0.1u VDDY2 VSS31
H7 K13
VDDY3 VSS32
R239 0 XAGND32 J3 L5
XAGND32 VDDY4 VSS33
J7 L6
VDDY5 VSS34
K5 L8
VDDY6 VSS35
K7 L9
VDDY7 VSS36
L3 L10
VDDY8 VSS37
L7 L11
VDDY9 VSS38
M7 L12
PC251 PC283 PC280 PC259 VDDY10 VSS39
N7 L13
CE0.1u CE0.1u CE0.1u CE0.1u VDDY11 VSS40
P7 M8
C29 C19 C24 C32 VDDY12 VSS41
VCC3 M9
10u/16V 10u/16V 10u/16V 10u/16V VSS42
M10
VSS43
G9 M11
VDDX1 VSS44
+ + + + G10 M12
VDDX2 VSS45
G11 M13
VDDX3 VSS46
G12 M15
VDDX4 VSS47
G13 N8
VDDX5 VSS48
G14 N9
VDDX6 VSS49
H14 N10
VDDX7 VSS50
J14 N11
VDDX8 VSS51
K14 N12
VDDX9 VSS52
L14 N13
VDDX10 VSS53
L16 N15
VDDX11 VSS54
M14 N16
PC282 PC252 PC274 PC281 VDDX12 VSS55
N14 P6
CE0.1u CE0.1u CE0.1u CE0.1u VDDX13 VSS56
P8 R6
VDDX14 VSS57
P9 R9
VDDX15 VSS58
P10 R10
VDDX16 VSS59
P11 R13
VDDX17 VSS60
P12 R14
VDDX18 VSS61
P13 T5
VDDX19 VSS62
P14 T16
VDDX20 VSS63
AU1100-333MBD
2
2

mac_clk
GREEN ORANGE
R237 TP272 TP273 TP271

33(NON) VCC3
PC108 VCC CN12
CE0.1u
5
VCC3 E11 Y13 R316 0
LCLK U0TXD 4
R243 10K D12 W19
LWAIT U0RXD IC37A IC37B 3
C11
LWR0 R130 TP274 2
A11 V12 R314 0 2 1 4 3
LWR1 U1TXD 1
B11 T14 33
LRD0 U1RXD
C10 53398-0590
LRD1 74LVC14 74LVC14 TP9
Y12 R315 0
U3TXD
P17 Y15
LCD_FCK U3RXD IC37C IC37E
M17 U17
LCD_LCK U3CTS R307 TP8
M16 W12 6 5 10 11
LCD_PCK U3RTS
R19 Y19 R321 0 33
LCD_BIAS U3DSR
T17 T11
LCD_LEND U3DTR T137 74LVC14 74LVC14
R20 V17 R318 0
LCD_D0 U3DCD PR_RXD L4
T20 V16 R317 0
LCD_D1 U3RI IC37D IC37F PR_TXD MMZ1608S800A
N19
LCD_D2 R308 PR_RTS
N18 8 9 12 13
LCD_D3 PR_CTS
N17 W17 R319 15K 33
LCD_D4 USBH0P
4.7K
4.7K
4.7K
4.7K
M18 Y18 R320 15K
LCD_D5 USBH0M 74LVC14 74LVC14
P16
LCD_D6
R17
LCD_D7
R18 Y20 R305 15K
R131
R306
R309
R255
LCD_D8 USBH1P
T18 V19 R302 15K VCC3
LCD_D9 USBH1M
P19 IC46
LCD_D10
P18 CN20
LCD_D11
T19 U8 N0TXCLK 7 30 8
LCD_D12 N0TXCLK TXC TPRX- RD-
U20 U10 N0TXEN 2 6
LCD_D13 N0TXEN TXEN CT
V20 Y11 N0TXD0 6 7
LCD_D14 N0TXD0 TXD0 RD+
W20 V10 N0TXD1 5 31
NETWORK
LCD_D15 N0TXD1 TXD1 TPRX+
V6 U9 N0TXD2 4 4
LCD_PWM0 N0TXD2 TXD2 GND
U6 V9 N0TXD3 3 5
LCD_PWM1 N0TXD3 TXD3 GND
W11 N0RXCLK 16 33
N0RXCLK RXC TPTX-
Y10 N0RXDV 22 2
N0RXDV RXDV TD-
T7 W13 N0RXD0 21 3
SDMS0_CLK N0RXD0 RXD0 CT
V5 U11 N0RXD1 20 34 1
SDMS0_CMD N0RXD1 RXD1 TPTX+ TD+
T6 T12 N0RXD2 19
SDMS0_DAT0 N0RXD2 RXD2
V4 T10 N0RXD3 18 9
SDMS0_DAT1 N0RXD3 RXD3 A_LED_R
Y3 Y14 N0CRS 23 VCC3 10
SDMS0_DAT2 N0CRS CRS K_LED_R
Y2 W10 N0COL 1 27 VCC3
2-12
49.9 1%
49.9 1%
49.9 1%
49.9 1%
SDMS0_DAT3 N0COL COL NC
W4 W9 N0MDC 25 28 12 13
SDMS1_CLK N0MDC MDC RESET A_LED_L FG
W3 Y9 N0MDIO 26 37 11 14
SDMS1_CMD N0MDIO MDIO ANE C245 R368 K_LED_L FG
Y1 24 38
SDMS1_DAT0 RXER/FXEN DUPLEX 330
T4 VCC3 R353 1.5K 39 J1011F21PNL
2.0K 1%
SDMS1_DAT1 VCC3 SPEED CE0.1u
W2 C4 R348 4.7K 9 40
SDMS1_DAT2 TRST T82 LED0 RPTR
V3 U19 10 41
R362
R363
R364
R365
SDMS1_DAT3 TDI T110 LED1 LDPS
U5 U18 R347 330 12 42
SDMS_MS_EN TDO T101 LED2 RESETB
C2 13 43
TMS T81 LED3 ISOLATE
V18 R345 4.7K 15 44
TCK T121 LED4 MII
V14 R346 4.7K 46
R354
ACSYNC X1
4.7K
4.7K
4.7K
4.7K
U13 C3 R349 4.7K VCC3 14 47

1K
ACBCLK TESTEN DVDD33 X2 C246 C247

W14 B6 R350 4.7K 48
ACDO TC0 DVDD33 CE0.1u CE0.1u
T13 C7 29
ACDI TC1 AGND
U14 D8 36 35
R245
R278
R274
R244
R299
ACRST TC2 AVDD33 AGND

A6 VCC3 L1 11
TC3 AGND
MMZ1608S800A 32 17
T134 PWFBOUT AGND
U12 8 45 VCC3
I2SCLK PC273 PWFBIN AGND
V13 W16
I2SWORD SOCLK CE0.1u
U16 W18 L2
I2SDI SODIN T136
W15 Y17 + MMZ1608S800A RTL8201CP
I2SDIO SODOUT C41 C39 C242 PC127
U15
SODEN 4.7u/25V CE0.1u CE0.1u PC287 CE0.1u
VCC3
V15 PC132 CE0.1u
IRDATX
Y16 W8 CE0.1u
IRDARX RESVD0
V11 W7 Y5
IRFIRSEL RESVD1
T8 1 4
RESVD2 INH VDD
Y5 2 3 R165 22
RESVD3 GND OUT /RESET_OUT
D7 W5
DMA_REQ0 RESVD4
C8 Y4 FXO-31FL 25.000MHz
DMA_REQ1 RESVD5
IC30B
AU1100-333MBD VCC3
PC286
IC44 CE0.1u
1 5
INA VCC
2
INB
3 4
GND OUTY
SN74LVC1G32DCK
FUSE2 VHV0
DAC[0..9] VHV0 CN17
DAC[0..9]
+41V VHV0 IC22
1
CN19 3.15A DAC0 4 22
D0 VCC45 PC131 2
F2 DAC1 3 COM0
4 D1 TR13 CE0.1u 3
DAC2 2 PC257 GND
3 D2 4
To SERVO BOARD 2
1
01543.15DR VHV1
DAC3
DAC4
1
30
D3
D4
NPNB
FB
20
18
2SC2873
CE0.1u
+ C25
22u/50V
COM0
GND
5
6
DAC5 29 16 COM0
PC129 D5 PNPB R106 R110 TR14 7
B4P-VH PC130 + + F1 DAC6 28 GND
CE0.1u D6 2SC4131 8
DAC7 27 24 1 510 COM0
CE0.1u C43 C42 D7 VCC3 R115 9
DAC8 26 GND
220u/50V 220u/50V 01543.15DR D8 43 10
DAC9 25 COM0 COM3
D9 COM0 11
FUSE3 9 GND
D.P. 12
DAC_LAT0 5 11 VCC3 ENC_PH_A
DAC_LAT0 LAT D.P. 13
/DAC_RESET 6 12 VCC
/DAC_RESET RST D.P. 14
3.15A 13 ENC_PH_B
D.P. 15
23 15 GND
T49
PSAVE D.P.
D.P.
17 R101 R103
HEAD_TH1
HEAD_TH1
16
17
To PRINT
FUSE1 19 43 4.7 /0.25W GND
8
DAOUT
D.P.
D.P.
21
7
PC61
CE0.1u R96 R98 TR10 LAT0
LAT0
GND
18
19 CARRIAGE BOARD
GND3 2SA1746 20
2.0A 10 10 510 CH0
GND45 C17 CH0 21
+41V F3 D7 D6 14 GND
VOUTGND CE0.022u 22
HS2 NCHG0
TR9 NCHG0 23
E09A54RA GND
0154002.DR 1SS355 1SS355 2SA1213 24
SCK3_YA
SCK3_YA 25
IC207 L3 SBC8-221-182 T147 SCK3_ZA
SCK3_ZA 26
L4960 VCC SI3_YA
SI3_YA 27
1 7 SI3_ZA
1 7 SI3_ZA 28
HS1 IC21 HEAT-SINK 1 SCK0_YA
SCK0_YA 29
DAC0 4 22 SCK0_ZA
D0 VCC45 SCK0_ZA 30
6 DAC1 3 SI0_YA
6 D1 TR5 SI0_YA 31
DAC2 2 SI0_ZA
D2 SI0_ZA 32
5
DAC3 1 20 2SC2873 PC235 SCK0_YB

D8 PC124 D3 NPNB CE0.1u SCK0_YB 33
PR2016-25-PB-SN DAC4 30 18 SCK0_ZB
D5S6M CE0.1u R162 D4 FB SCK0_ZB 34
DAC5 29 16 SI0_YB
5
D5 PNPB R75 R78 SI0_YB 35

+ C35 + + 10K 1/4W DAC6 28 TR6 SI0_ZB
2.2u/50V D6 2SC4131 SI0_ZB 36
DAC7 27 24 1 510
C36 C37 D7 VCC3 R90 VCC
DAC8 26 36FMN-BTK
D8
R352 220u/50V 220u/50V DAC9 25 43 COM1

C243 R351 15K D9 COM1
9 PC136
D.P.
DAC_LAT1 5 11 VCC3 CE0.1u CN15
CE1500p 4.7K C244 DAC_LAT1 LAT D.P.
6 12 VHV1
CE0.033u RST D.P. 1
13
D.P. 2
23 15 GND
PSAVE D.P. R56 R66 PC121 3
T48 17 COM1
D.P. 43 4.7 /0.25W CE0.1u 4
19 GND
D.P. PC60 5
8 21 COM1
DAOUT D.P. CE0.1u R38 R40 TR1 6
7 GND
GND3 2SA1746 7
10 10 510 COM1
GND45 C9 8
14 GND
VOUTGND CE0.022u 9
VCC3 D4 COM1
TR3 10
E09A54RA GND
2SA1213 VCC3 11
VCC3 R344 COM3
C13 1SS355 12
VCC3 VHV1 GND
10K 13
IC19 T58 P_SIDE
R81 CE0.33u P_SIDE 14
PQ070XZ1HZ VCC1.55 IC26 HEAD_UD
1K TP267 HEAD_UD 15
PC51 1 3 DAC0 4 22 /P_SIDE_SENS
VIN VO D0 VCC45 /P_SIDE_SENS 16
IC14 DAC1 3 HEAD_SENS
GND
CE0.1u R220 C12 R87 D1 TR4 HEAD_SENS 17

2 1 2 4 + DAC2 2 PC230 HEAD_TH2
VDD OUT VC VADJ 120 1% 100u/25V PC59 10K D2 2SC2873 HEAD_TH2 18
4 DAC3 1 20 + C26 GND
NC CE0.1u D3 NPNB CE0.1u 22u/50V 19
3 5 DAC4 30 18 LAT1
GND Cd D4 FB LAT1 20
DAC5 29 16 GND
5
C11 D5 PNPB R58 R50 TR2 21

RN5VD29A DAC6 28 CH1
CE0.01u R219
120 1%
DAC7
DAC8
27
26
D6
D7 VCC3
24 1 510
R39
2SC4131 CH1
GND
NCHG1
22
23 To PRINT
D8 NCHG1 24
DAC9 25
D9
9
43 COM2
COM2
GND
GND
25 CARRIAGE BOARD
D.P. 26
2-13
DAC_LAT2 5 11 VCC3 SCK3_ZB

R212 DAC_LAT2 LAT D.P. SCK3_ZB 27
6 12 SCK3_YB
1K 1% RST D.P. SCK3_YB 28
13 SCK1_ZA
D.P. SCK1_ZA 29
23 15 SCK1_YA
PSAVE D.P. R77 R67 SCK1_YA 30
T71 17 SI1_ZA
D.P. 43 4.7 /0.25W SI1_ZA 31
19 SI1_YA
D.P. PC82 SI1_YA 32
8 21 SCK1_ZB
DAOUT D.P. CE0.1u R92 R88 TR7 SCK1_ZB 33
7 SCK1_YB
GND3 2SA1746 SCK1_YB 34
VCC3 D202 10 10 510 SI1_ZB
GND45 C10 SI1_ZB 35
14 SI1_YB
VOUTGND CE0.022u SI1_YB 36
HS3
1SS355(NON) E09A54RA TR8 36FMN-BTK
T155 2SA1213
IC205 VCC_1.5
1 3
VIN VOUT
CN14
2 4 + R331 IC25 HEAT-SINK 1
NC FIN C34 PC284 10K(NON) 1
DAC0 4 22
D0 VCC45 2
BD15KA5FP(NON) DAC1 3 COM2
D1 TR12 3
CE0.1u(NON) DAC2 2 GND
D2 2SC2873 PC249 4
DAC3 1 20 COM2
D3 NPNB CE0.1u 5
DAC4 30 18 GND
220u/6.3V(NON) IC40F D4 FB 6
DAC5 29 16 COM2
D5 PNPB R102 R99 TR11 7
12 13 DAC6 28 GND
D6 2SC4131 8
VCC3 D203 DAC7 27 24 1 510 COM2
D7 VCC3 R97 9
DAC8 26 GND
74LVC14 D8 43 10
DAC9 25 COM3 COM3
1SS355 D9 COM3 11
9 GND
D.P. 12
T158 DAC_LAT3 5 11 VCC3 COM3
DAC_LAT3 LAT D.P. 13
IC49 VCC1.2 6 12 GND
RST D.P. 14
1 3 13 LAT3
VIN VOUT D.P. LAT3 15
PSAVE 23 15 GND
C47 R373 PSAVE PSAVE D.P. R107 R104 16
2 4 + T70 17 CH3
NC
BD12KA5FP
FIN 220u/6.3V PC294
CE0.1u
10K
VCC3 8
D.P.
D.P.
19
21 PC81
43 4.7 /0.25W CH3
GND
NCHG3
17
18 To PRINT
R221 DAOUT D.P. R128 R114 NCHG3 19
GND3
7
10
CE0.1u TR15
2SA1746
GND
LAT2
20 CARRIAGE BOARD
10K GND45 10 510 LAT2 21
+41V 14 C20 GND
VOUTGND CE0.022u 22
CH2
TR16 CH2 23
E09A54RA GND
R164 2SA1213 24
NCHG2
22K NCHG2 25
VCC D5 GND
26
VCC VCC SI3_YB
SI3_YB 27
41V_SENSE SI3_ZB
1SS355 41V_SENSE SI3_ZB 28
SCK2_YA
R160 R324 R330 SCK2_YA 29
T146 SCK2_ZA
IC208 AIC1086PM 1K 1K 1K SCK2_ZA 30
VCC3 T139 T141 SI2_YA
IC40D IC40E SI2_YA 31
3 2 SI2_ZA
VI VO R323 R329 SI2_ZA 32
ENC_PHAR150 100 8 9 ENC_PHB R153 100 10 11 SCK2_YB
ENC_PHA ENC_PHB SCK2_YB 33
ADJ
R367 C38 + R163 SCK2_ZB

120 1% 100u/25V PC123 10K C228 33 C229 33 SCK2_ZB 34
74LVC14 74LVC14 SI2_YB
CE0.1u CE1000p CE1000p SI2_YB 35
SI2_ZB
SI2_ZB 36
1
36FMN-BTK
R370
120 1%
+ C44
10u/16V VHV1 VHV0
CN18
R369 VCC VHV0
120 1% 1
VHV1
2
3
COM0
COM0 4
COM1
R366 COM1 5
COM2
270 1% COM2 6
COM3
COM3 7
8
9
53398-0970
2
2-3 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Servo Board.

2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-15
2
SERVO BOARD_Circuit Diagram 1/4

TP409
DDA_StoMExtin VCC3
DDA_StoMExtin
1 D15 Q4
IC15 VCC3
2 Y1 R97 DTC114EK 1
/Cmd_StoM_out 18 2 DDA_CLK T36 VCC3 R120 3
3 Q1 D1
1
17 3 /Cmd_MtoS_ 220 220
4 Q2 D2
/Cmd_HS_StoM_out 16 4 /Cmd_HS_MtoS C35 SEL-6414E IC20 IC19
5 Q3 D3
15 5 DDA_MtoS CE0.1u HC49/U-S 8MHZ RA11 D0 11 21 A1 D8 11 21 A1
6 Q4 D4 I/O0 A0 I/O0 A0
14 6 INTDDA C64 D1 12 23 A2 D9 12 23 A2
7 Q5 D5 TP19 EXBA10E103J I/O1 A1 I/O1 A1
13 7 D2 13 24 A3 D10 13 24 A3
2
8 Q6 D6 CE0.1u I/O2 A2 I/O2 A2
12 8 T3 D3 15 25 A4 D11 15 25 A4
9 Q7 D7 I/O3 A3 I/O3 A3
/Serial_Start
/SERVO_RES
11 9 C40 C41 D4 16 26 A5 D12 16 26 A5
10
2
9
3
8
/MTRERR 4
7
5
10 Q8 D8 I/O4 A4 I/O4 A4
R86 CE27p CE27p D5 17 1 A6 D13 17 1 A6
11 Slow_Power_On TP412 I/O5 A5 I/O5 A5
1 D6 18 2 A7 D14 18 2 A7
33
33
12 E1 1.8K I/O6 A6 I/O6 A6
19 VCC3 D7 19 3 A8 D15 19 3 A8
13 E2 10K(NON) I/O7 A7 I/O7 A7
R112
4 A9 4 A9
R110
14 A8 A8
10K(NON)
8
7
6
5
74LVC541 /LWR 27 5 A10 /HWR 27 5 A10
15 T405 TP20 /WE A9 /WE A9
1
T48 R62 6 A11 6 A11
16 T406 A10 A10
R113
/CS1 20 7 A12 /CS1 20 7 A12
T34
T39
T41
8
7
6
5
17 RA4 /CS A11 /CS A11
T37 RA7 8 A13 8 A13
18 T407 EXBV8V103J A12 A12
1
2
3
4
0
/RD 22 9 A14 /RD 22 9 A14
EXBA10E103J /OE A13 /OE A13
CN12 52808-1891 10 A15 10 A15
R119
TP28 TP26 A14 A14
DDA_CLK VCC3 VCC3
1
2
3
4
1
14 28 14 28
10
2
9
3
8
4
7
5
2 PowerON GND VCC3 GND VCC3
/Cmd_StoM C52
3
/Cmd_MtoS R400 33 TP400
4
/H8_RES
/Cmd_HS_StoM R401 33 TP401 CY7C1399BN-12ZXC C51 CY7C1399BN-12ZXC CE0.1u
SCLKO
5
TP411
6
7 T8 CE0.1u
DDA_StoMout C58 C59 C60
8 DDA_StoMout
/HWR
DDA_MtoS
/LWR
T30
G_CWW
9
/RD
G_CW
10 INTDDA
T300
T301
T302
T303
T304
T400
T401
T33 T32 T35 T29 VCC3
To MAIN
D10
D11
D12
D13
D14
T18
T17
T16
T15
T14
T13
T12
T11
T10
11
D8
D9
RESERVE T31 CE100p VCC3 RA3
12 CE100p CE100p D8 10 6 VCC3 VCC3 VCC3 EXBV8V103J
13 MAINTENANCE_HATCH
BOARD
R111 2.2K(NON)
/MTRERR D9 2
EXBA10E103J
14
/SERVO_RES D10 9 R300 10K R307 10K
15
4
3
2
1
C65
108
107
106
105
104
103
102
101
100
/Serial_Start C66 D11 3 R301 10K R308 10K
R64 2.2K
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
16
/CropOn D12 8 R302 10K R309 10K
17 /CropOn
10K(NON)
10K(NON)
PinchPos CE0.1u D13 4 R303 10K R310 10K
5 4
6 3
7 2
8 1
18 PinchPos
RA13
CE0.1u D14 7 R304 10K R311 10K
GND
GND
P50/TXD2/IRQ0
PF3/LWR
PF2/LCAS/IRQ15
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
VCC3
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
XTAL
PF4/HWR
PF1/UCAS/IRQ14
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P51/RXD2/IRQ1
EXTAL
PF7/CLKOUT
PLLVCC
PF0/WAIT
RES
PLLVSS
PF6/AS
PF5/RD
PD0/D8
PD1/D9
19
R118
R117
CropMark VCC D15 5 1 R305 10K R312 10K
20 CropMark
R306 10K R313 10K
21 C61
FO_OUT C67
5
6
7
8
22 T28
D0 10 6
23 Maintenance_Cover_L SUB_CLK /MTD_En3
D1 2
24 SUB_LOAD /MTD_En2
EXBA10E103J
CE0.1u CE0.1u D2 9
25 TP406 /MTD_En1
VCC3 109 72 D15 D3 3
P52/SCK2/IRQ2 PD7/D15 /MTD_En0
T27
T402
T403
T404
CN11 110 71 D0 D4 8
P53/ADTRG/IRQ3 PE0/D0
52808-2591 SUB_DATA_OUT 111 70 D1 D5 4 VCC3
RA14
SUB_DATA_OUT PH2/CS6/(IRQ6) PE1/D1 R115 10K TP415 R342
VCC3 R76 SUB_STORE 112 69 D2 D6 7
SUB_STORE PH3/CS7/OE/(IRQ7) PE2/D2 10K
T250 10K 113 68 D3 D7 5 1 /SERVO_RES
SUB_DATA_IN PG4/BREQO PE3/D3 R114 10K
/MTD_En3
/MTD_En2
single:pull_dowm 114 67 /H8_RES
TP39
TP40
TP38
TP37
PG5/BACK VCC3 R133
R242 R252 multi:pull_up 115 66 D4
PG6/BREQ PE4/D4 10K
10K 1% 10K 1% 116 65 D5
10K(NON)
VCC3 PE5/D5
117 64 D6 CN9
CAP_Org SOL_CURNT_AD P40/AN0 PE6/D6
118 63 D7 TCK
R243 WIPE_Org Y_CURNT_AD P41/AN1 PE7/D7 1
R77
119 62 VFWE
BED_TH X_CURNT_AD P42/AN2 FWE 2
33 T260 VCC3 RA5 120 61 ExtLoad TDO
R251 VM_Voltage P43/AN3 P61/TMRI1/DREQ1/IRQ9 ExtLoad 3
1 5 121 60 ExtStore
APRON_TH VREF P60/TMRI0/DREQ0/IRQ8 ExtStore 4
33 7 122 59 FANPWM2 TMS
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) FANPWM2 5
C213 C212 4 SUB_DATA_IN 123 58 FANPWM1
P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM1 6
8 124 57 ExtDin
P45/AN5 P25/PO5/TIOCB4/(IRQ13) ExtDin 7
CE0.1u CE0.1u 3 125 56 ExtDout
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) ExtDout 8
/LWR
9 126 55 StpBRef TDI
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) 9
2 CAP_Org 127 54 StpARef VCC3
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) 10
6 10 WIPE_Org 128 IC16 53 SolPWM
P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9)
TS1 TS2 129 52 53398-1090
P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) ExtCLK R134
EXBA10E103J T20 T23 130 51
TP33TP32 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 Y_En_Pha
/MTD_En1
/MTD_En0
C74 C76 10K
100
131 50
G_CWW
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
TP34 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA
CN10 132 49
TP413 NC P15/PO13/TIOCB1/TCLKC Y_En_Phb
/MON_HS_toPC 133 48 CE0.1u CE0.1u VCC3
1 P35/SCK1/(OE) P14/PO12/TIOCA1 TP416
2-16
/MON_HS_toPC DDA_CLK 134 47
GNDIO
GNDIO
VCCIO2
VCCIO2
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
2 R125 P34/SCK0 GND TP417
Sub_to_Servo Rxd Sub_to_Servo 135 46 A1 1 75
3 P33/RXD1 P13/PO11/TIOCD0/TCLKB X_En_Pha IO IO
Servo_to_Sub 0 136 45 A2 2 74 R136
4 TP414 GND P12/PO10/TIOCC0/TCLKA X_En_Phb IO IO
DDA_MtoS 137 44 YPWM A3 3 73 10K
5 P32/RXD0/IrRXD P11/PO9/TIOCB0 IO IO T408
Servo_to_Sub 138 43 XPWM A4 4 72
P31/TXD1 P10/PO8/TIOCA0 IO IO T409
53398-0590 DDA_StoM 139 42 T55 D0 5 71
P30/TXD0/IrTXD P75/EDACK1/(DACK1) IO IO DDA_StoMExtin
140 41 T56 D1 6 70
Bed_Heater_ON P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) IO IO DDA_StoMout
VCC 141 40 T57 D2 7 69
R124 Apron_Heater_ON P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) IO IO R135
142 39 T58 D3 8 68
10
P82/ETEND2/(IRQ2) VCC3 IO IO /GE_PhB

5
7
4
8
3
9
2
10K(NON) 143 38 T59 9 67 10K(NON)

MD0 NMI VCCIO1 IO /GE_PhA
144 37 T38 10 66
Sub_to_Servo MD1 WDTOVF GNDIO IO
1.2K(NON)
C62 T40 11 IC11 65
G_CW
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
RA6
P72/ETEND0/(TEND0)
Servo_to_Sub CE470p GNDINT GNDINT
R130 R339 R122 SCLK 12 64
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
P83/ETEND3/(IRQ3)
/RD
EXBA10E103J IO/GCLK0 IO/GCLK3
2.2K 10K 10K VCC3 13 EPM240T100C5N 63
R126
IC-CPU HD6432673A06FC VCCINT VCCINT

/CS2 14 62
10
IO/GCLK1 IO/GCLK2
5
7
4
8
3
9
2
StpARef 15 61
1
IO IO
StpBRef 16 60
IO GNDIO
PA0/A16
PA1/A17
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
PB2/A10
PB3/A11
PB4/A12
PB5/A13
PB6/A14
PB7/A15
VCC3 VCC C63 RA15 Stp0Decay 17 59
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
EXBA10E103J IO VCCIO2
VCC3
Stp0APWM 18 58 Sol_En
GND
GND
GND
MD2
R123 C68 IO IO Sol_En
NC
0(NON) Stp0BPWM 19 57 Sol_PWM-
IO IO Sol_PWM-
CN13 C57 VCC3 Stp0APh 20 56 Sol_PWM+
TP5 TP4 TP3 TP2 TP1 IO IO Sol_PWM+
Stp0BPh 21 55 X_En
6
1 IO
IO/DEV_CLRn
CE1u CE0.1u IO X_En
T43 T49 T42 TMS 22 54 X_PWM-
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
2
3
4
5
6
7
8
9
2 TMS IO X_PWM-
IO/DEV_OE
R109 33 CE0.1u TDI 23 53 X_PWM+
3 ExtCLK TDI IO X_PWM+
VCCIO1
VCCIO1
R108 33 TCK 24 52 Y_En
GNDIO
GNDIO
4 ExtDout R121 TCK IO Y_En
R107 33 10K TDO 25 51 Y_PWM-
5 ExtDin EXT_Port1 TDO IO Y_PWM-
R106 33 T26
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
A10
A11
A12
A13
A14
A15
6 ExtStore EXT_Port2
A1
A2
A3
A4
A5
A6
A7
A8
A9
R105 33
7 ExtLoad EXT_Port3 CE0.1u
JP3 T54
DDA_StoM
8
1 T47 C77 C75 C80 C79
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
9
T9
T7
10 T53
CE0.1u
/RES
VCC3 VCC3 VCC3 2 T46 VCC3
11
CE0.1u CE0.1u R317 10K
A10
A11
A12
A13
5 A14
7 A15
A1
A2
A3
A4
A5
A6
A7
A8
A9
53398-1190 3 VFWE SolPWM R318 10K

R314 R315 R316 T52 YPWM
10
10
10
TP301
5
7
4
8
3
9
2
5
7
4
8
3
9
2
4
8
3
9
2
10K 10K 10K DSP03-003-432G(NON) T45 T51 XPWM Y_PWM+

TP300 TP302 Y_PWM+
T50
RA8 RA9 T44
Stp1APWM
Stp2APWM
R80 RA10
Stp1BPWM
Stp2BPWM
Stp1Decay
Stp2Decay
R321 100 0 VCC3 Stp3BPh
EXT_Port1 Head_Power_On Stp3BPh
Stp1APh
Stp2APh
Stp1BPh
Stp2BPh
VCC3 R322 100 EXBA10E103J EXBA10E103J EXBA10E103J Stp3APh
EXT_Port2 Head_Slow_Power_On Stp3APh
R323 100 Stp3BPWM
EXT_Port3 GRIT_ORG Stp3BPWM
Stp3APWM
1
C18 Stp3APWM
CE0.1u C303 C304 C305 Stp3Decay
Stp3Decay
Stp2BPh
CE470p CE470p CE470p
Stp2APh
8
7
6
5
Stp2BPWM
Stp2APWM
VCC3
1 8
2 7
3 6
4 5
RA400 Stp2Decay
VCC3
EXBV8V103J Stp0BPh Stp1BPh
Stp0APh Stp1APh
T24 T21 T25 T22 R61 Stp0BPWM Stp1BPWM
R54 VCC3
1
2
3
4
1.0K Stp0APWM Stp1APWM

1.0K T5
R73 IC7C IC7D Stp0Decay Stp1Decay
SOL_CURNT VCC3 IC8
SOL_CURNT SOL_CURNT_AD
3.3K 2 1 5 6 9 8 /RES
R74 C22 VDD OUT
Y_CURNT 4
Y_CURNT Y_CURNT_AD NC
3.3K 3 5
R75 CE0.1u GND Cd 74LVC14 74LVC14
X_CURNT C21
X_CURNT X_CURNT_AD
3.3K RN5VD29A CE0.1u
VM
VCC3
R25
47K
D35 D34 D33 D32 IC7A IC7B
1SS355 1SS355 1SS355 1SS355 VCC3 1 2 3 4
VM_Voltage
C401 74LVC14 74LVC14
2.2K
1.5K
1.5K
1.5K
CE0.022u
CE0.022u
CE0.022u
CE0.022u
CE0.1u
C73
C70
C69
C72
R132
R129
R128
R131
VCC3 C107
VM
CE0.22u/50V
C17
2
1
CE0.1u + C5
CE0.22u/50V
C105
D44 100u/63V
CE0.22u/50V
IC6A DAN217U
C108
Y_En_Pha 2 1 C104 VCC
Y_En_Pha
3
CE0.22u/50V
C106
C111
74LVC14 CE0.01u
CE1u/25V CN3
16
18
17
VCC
IC6B TP69 TP77 TP76 1 Scan_Encoder_Phase_A
IC3
2 Scan_Encoder_Phase_B
5
6
7
8
Y_En_Phb 4 3 9
VCP
VREF
VBOOT
Y_En_Phb VS TP72 3
Y_PWM+ 7 12
Y_PWM+ IN1 VS 4
RA1 Y_PWM- 4 FL18
5
6
7
8
74LVC14 Y_PWM- IN2 5
EXBV8V102J Sol_PWM+ 14 EXCML20A390U
Sol_PWM+ IN3 R5 0.1ohm/1W 6
4
3
2
1
6 Scan_Motor+
IC6C TP78 OUT1 7
Y_En 8 5 Scan_Motor-
Y_En EN1 OUT2 8
X_En_Pha 6 5 3 15
4
3
2
1
X_En_Pha TP75 EN2 OUT3 FL17 TP71
Sol_En 13 EXCML20A390U 5267-08A
Sol_En EN3
RA2
SENSE2
SENSE1
74LVC14
1 8
GND
GND
GND
GND
IC6D
2
1
2
8
7
7 To SCAN MOTOR
3 6 R171
3 6 10K
X_En_Phb 8 9 4 5 L6234
X_En_Phb 4 5
11
10
20
19
1
2
C16 C15 C14 C13 TP80
EXBV8V470J
74LVC14
R15 100K 0.1% R19 R16
12K 0.1% 12K 0.1% TP79
R12 100K 0.1% CE1000p CE1000p
Sol_CURNT CE1000p CE1000p IC1D
Sol_CURNT - 13
IC1B Y_CURNT 14
R168 12K 0.1% Y_CURNT
- 6 + 12
7
VM C103 + 5 NJM3403AM R18
R160 R17
CE0.22u/50V 100K 0.1%
NJM3403AM R9 12K 0.1% 4.7K 0.1% 4.7K 0.1%
2
1
R10 VCC
C101 D43 R167 R159
100K 0.1% R11
CE0.22u/50V
CE0.22u/50V DAN217U 4.7K 0.1%

VCC 4.7K 0.1% R163 0 330(NON)
R319 R320
C112
C100
CE0.22u/50V 0 330(NON)
3
C110
C102
CE1u/25V
CE0.01u
16
18
17
TP70 TP68 TP73

TP74
IC2 To CUT CARRIAGE BOARD
9
VCP
VREF
VBOOT
VS
Sol_PWM- 7 12 CN6
Sol_PWM- IN1 VS TP43
X_PWM+ 4 +24V VCC
X_PWM+ IN2 R3 FL8 1
X_PWM- 14 1ohm/1W VCC
X_PWM- IN3 R4 0.1ohm/1W FL2 TP82 EXCML20A390U Sol+ 2
6 CN2 TP47TP48TP49
OUT1 EXCML20A390U R14 R166 3
Sol_En 8 5 Sol+
10K(NON)
Sol_En EN1 OUT2 1 0 0(NON) 4
3 15 R51
EN2 OUT3 2 5
X_En 13 10K Sol-
R141
X_En EN3 3 FL9 TP44 6
SENSE2
SENSE1
4 Feed_Motor+ EXCML20A390U Sol- 7

GND
GND
GND
GND
5 8
4
C113
R169 R170 6 PinchPos 9 PinchPos
NJM3403AM IC1A CE0.1u
10K 10K 7 R13 /Crop_ON@ 10 /Crop_ON
L6234 3 R139 0
FL1 TP81 8 R7 0 + 11 CropMark
1 VCC
11
10
20
19
1
R21 100K 0.1% R164 R165 EXCML20A390U 9 CropMark 100 12

2 C4
12K 0.1% 12K 0.1% 10 - R6 13
VCC CE470p
11 100K 14
IC1C 12 15
9
11
-
R2 R1 13
X_CURNT 8 VCC 52808-1591
X_CURNT 1.0K 1.0K 14
10
2-17
+
IC6E 15
NJM3403AM R20
R161 R162
74LVC14
C1 VCC3
16 Feed_Motor- C93
100K 0.1% R50 470 17
4.7K 0.1% 4.7K 0.1% 10 11 CE0.1u CE0.1u
/GE_PhA TP90 TP89 18 R8
VCC
R156 R157 R37 470 19
12 13 0(NON)
/GE_PhB 20
0 330(NON) FeedEn_Ph_A_in
21
IC6F
C92 22
74LVC14 FeedEn_Ph_B_in
CE1000p 23
TP95 TP88
C89 24
CE1000p 25
/GE_PhA_in
26
27
/GE_PhB_in
28
29
TP87 TP94 TP86 TP93 TP85 TP92 TP84
R49 33 30
@SUB_CLK
SUB_CLK 31
@SUB_LOAD
32
@SUB_DATA_OUT
R36 33 33
@SUB_STORE_OUT
SUB_LOAD 34
@SUB_DATA_IN
35
@Sub_to_Servo
R48 33 36
@Servo_to_Sub
SUB_DATA_OUT 37
@MAINTENANCE_HATCH
38
@Maintenance_Cover_L
R35 33 39
SUB_STORE 40
40FMN-BTK-A
R47 150
SUB_DATA_IN
C88
CE100p VCC3
To FEED MOTOR BOARD
R46 10K
R34 10K
VCC
R402 10K
R30 10K
R33 150 R31 10K

Sub_to_Servo
C91
CE100p
Servo_to_Sub
IC5A R44 33
TP83
2 1
74LVC14 TP91
IC5B IC5E
R42 150
VCC3 4 3 10 11
Maintenance_Cover_L TP402
C85
C84 74LVC14 74LVC14 CE100p
CE0.1u IC5C IC5F
R43 150
6 5 12 13
MAINTENANCE_HATCH
C86
74LVC14 74LVC14 CE100p
IC5D
8 9 R403 150
GRIT_ORG
C400
74LVC14 CE100p
2
2

TP42 TP41
IC12 C46 VCC VMTD C45 C44
FANPWM1 2 18
FANPWM1 D1 Q1
FANPWM2 3 17 IC17
FANPWM2 D2 Q2
/CropOn 4 16 /Crop_ON@ CE0.1u MTD2005-7101 CE0.22u/50V VMTD
/CropOn D3 Q3 /Crop_ON@
/MTD_En0 5 15 25 8 CE0.22u/50V
/MTD_En0 D4 Q4 TP14 TP16 TP24 VCC VMMA
/MTD_En1 6 14 3 20 D9
/MTD_En1 D5 Q5 ALM VMMB
/MTD_En2 7 13 DG1S6
/MTD_En2 D6 Q6 FL16
/MTD_En3 8 12 5 10
/MTD_En3 D7 Q7 Stp0APh PHA OUT1
9 11 23 12 D28
D8 Q8 Stp0BPh PHB OUT2 EXCML20A390U
24 14 DG1S6
Stp0Decay DECAY OUT3
1 TP18 18 +24V
E1 OUT4
19 D11
E2
6 7 DG1S6
ENA A LG A FL15
74VHCT541 22 21 R53
TP31 TP13 ENA B LG B
TP27 9 D26 0ohm/1W
R71 3.3K NC EXCML20A390U
2 15 DG1S6
Stp0APWM VREFA NC D3 D2FS6-5063
26 16
VREFB NC TP46
R79 C32 4 19 D10
CR NC C20 TP45
VCC 1.0K VCC DG1S6 + CN7
FL14 10u/100V
1 27 IC10
VSA VSB 1
C402
CE0.1u
CE0.047u
R84
D27
DG1S6
EXCML20A390U R60 100
1
2
Source1 Drain1
8
7
L4
2 CHASSIS FAN
RSA
Gate1 Drain1 RCH895NP-181K TP53
RSB
3 6 5267-02A
PG
TP10 10K R59 100 Source2 Drain2 D4 D2FS6-5063
D12 4 5
R99 Gate2 Drain2
Stp0BPWM DG1S6 FL13
UPA1759G-E2-A C19 + CN400
11
13
17
3.3K C34 R72 R100 TP56
C31 C49 10u/100V
C48 D24 EXCML20A390U 1
R96 CE3900p CE820p L3
CE0.047u 220 220 DG1S6 2
1.0K CE820p
R68 R102
RCH895NP-181K
TP403
3
4
To FAN JUNCTION
0.68ohm/1W 0.68ohm/1W BED_TH
TP404
5
6
BOARD
APRON_TH 7
C300 VCC VMTD C301 C302
8
IC301 53398-0890
CE0.1u(NON) MTD2005-7101(NON) CE0.22u/50V(NON) VMTD
25 8 CE0.22u/50V(NON)
TP311
TP313
TP314
TP312
TP307 TP308 TP310 VCC VMMA
TP50
TP54
TP57
TP52
3 20 D303
ALM VMMB
DG1S6(NON) FL301
5 10
Stp3APh PHA OUT1
23 12 CN401
Stp3BPh PHB OUT2 D304 EXCML20A390U(NON)
24 14 +A_I0
Stp3Decay DECAY OUT3 1
TP305 18 -A_I0
OUT4 2
D300 DG1S6(NON) -B_I0

3
6 7 +B_I0
ENA A LG A FL300 4
TP303 TP306
TP309
22
ENA B LG B
21
9
DG1S6(NON) +A_I3
-A_I3
5 PUMP MOTOR
R326 3.3K(NON) NC D305 EXCML20A390U(NON) 6
2 15 -B_I3
Stp3APWM VREFA NC 7
CE0.047u(NON) 26 16 +B_I3
VREFB NC 8
R328 4 19 D301
CR NC DG1S6(NON)
TP58
TP60
TP61
TP59
1.0K(NON) VCC 53014-08
DG1S6(NON) FL302
C306 1 27
VSA VSB
R330 D306 EXCML20A390U(NON)
CN402
RSA
RSB
+A_I1
PG
TP304 1
10K(NON) D302 DG1S6(NON) -A_I1
R327 2
-B_I1
Stp3BPWM
C308 CE3900p(NON) DG1S6(NON) FL303
+B_I1
3 Reserve
11
13
17
3.3K(NON) R333 R334 C310 4
C307 C309 EXCML20A390U(NON) 5
R329 CE820p(NON) D307
CE0.047u(NON) 220(NON) 220(NON)
1.0K(NON) CE820p(NON) +24V VMTD 53014-05
TP62
TP64
TP65
TP63
R331 R332 DG1S6(NON)
0.68ohm/1W(NON) 0.68ohm/1W(NON)
CN403
R404 R406 +A_I2
0ohm/1W(NON) 0ohm/1W(NON) 1
C54 VCC -A_I2
2
2-18
-B_I2
IC18
C53 C56
+B_I2
3
4
WIPER MOTOR
CE0.1u(NON) MTD2005F-3072(NON) D23 5
19 1
TP8 TP7 TP17 VCC VMMA DG1S6(NON) FL12 6
24 14 CE0.22u/50V(NON)
ALM VMMB
CE0.22u/50V(NON) D25 53014-06
EXCML20A390U(NON)
26 3 DG1S6(NON)
Stp1APh PHA OUT1
17 7
Stp1BPh PHB OUT2
18 8 D19
TP6 Stp1Decay DECAY OUT3
12 VCC CN404
OUT4 DG1S6(NON) FL11 TP66 TP67
1
27 28 D20
ENA A LG A EXCML20A390U(NON) 2
16 15 Wipe_Org
TP12
R94
TP9
TP15
ENA B LG B
GND
HS1
3
4
WIPER
23 HS2
Stp1APWM
3.3K(NON)
CE0.047u(NON) 20
VREFA
VREFB
GND
NC
2
D21
DG1S6(NON)
DG1S6(NON)
FL10
Cap_Org
5
6
SENSOR
C47 25 4
R92 CR NC 7
VCC 6 D22
1.0K(NON) NC EXCML20A390U(NON) C99
22 9 53014-07
VSA NC
11
R90 NC CE0.1u
13 D17 DG1S6(NON)
RSA
NC
RSB
10K(NON)
NC
21
TP11 VSB DG1S6(NON) FL7
VCC
R95
Stp1BPWM D18 EXCML20A390U(NON)
13
10
5
3.3K(NON) C43 R89 R103 R23 R22

C50 C42 C55
R98 CE3900p(NON) 10K 10K
220(NON) 220(NON) CE820p(NON) DG1S6(NON)
1.0K(NON) CE0.047u(NON) CE820p(NON)
R88 R104
1ohm/1W(NON) 1ohm/1W(NON)
D39 IC7E
+24V VMTD DG1S6 FL6 R39 11 10
WIPE_Org
D40 EXCML20A390U 150
C12
DG1S6 74LVC14
R405 R407 CE100p
0ohm/1W(NON) 0ohm/1W
D31 IC7F
DG1S6 FL5 R38
C37 VCC 13 12
C36 C39 CAP_Org
D36 EXCML20A390U 150
IC14 C11
DG1S6 74LVC14
CE0.1u MTD2005F-3072 CE0.22u/50V CE100p
19 1 CE0.22u/50V D37
TP23 TP22 TP36 VCC VMMA
24 14 DG1S6
ALM VMMB FL4
26 3 D38
Stp2APh PHA OUT1 EXCML20A390U
17 7 DG1S6
Stp2BPh PHB OUT2
18 8
TP21 Stp2Decay DECAY OUT3
12 D29
OUT4
DG1S6 FL3
27 28
ENA A LG A
16 15
TP30 TP25 ENA B LG B D30 EXCML20A390U
TP35 HS1
R70 GND DG1S6
23 HS2
Stp2APWM VREFA GND
20 2
3.3K VREFB NC
C30 25 4
R69 CR NC
VCC 6
1.0K NC
22 9
VSA NC
11
NC
R66 13
RSA
NC
RSB
NC
CE0.047u 10K 21
TP29 VSB
R78
Stp2BPWM
13
10
5
3.3K C28 R65 R85

C33 CE3900p C27 C38
R81 CE820p
CE0.047u CE820p 220 220
1.0K
R63 R87
1ohm/1W 1ohm/1W
CN1 +41V
6
5
4
To SW POWER SUPPLY 3 +41V Q1 2SJ553S +VHEAD
2 +41V
1
R158 CN4
B6P-VH + C2 C109
1K/0.5W 4
1000u/63V CE1000p
R155 3
2 To MAIN BOARD
15K 1
R154 R153
100 B4P-VH
2.2K/0.5W
3
2 Q7
Head_Power_On
DTC114EK 2 Q8
DTC114EK
Head_Slow_Power_On
1
C97
R26
+24V VCC VCC3
47 CN405
CE0.1u
IC4 1
L1 T4
9 8 +24V 2
+41V 10
NC
NC
NC
SWout
7
RCH895NP-470K
F1 VMTD
3
4
Reserve
11 6
VIn NC 220u/35V 5
12 5
B.S Reg
13 4
CE0.047u
NC CE/SS 5267-05A
CE0.1u
14 3 11CT 3.15A
C7
CE1000p
Comp DGND
15 2 + CE0.1u T1
Vref NC D2 R40 R152 T2 D1
16 1 DE3L20U-7061
NC AGND +41V BR1 VM
C6
D2FS6-5063 1K/1W 1K/0.5W

C10
C9
SPI-8010A C96
C95
C8 CE1000p RXEF185
470 1%
CE0.1u C98 R149

CE1000p Q2 47/1W
R408 R27
R29
2SJ553S D42
10K 1% 1.0K 1%
PTZ43A
2-19
R148
15K
R24
47/1W
R147
R150
2.2K/0.5W R146
100
100
2
Q3
1000u/63V
3
3
1 3 2SK2796STR-E
R151 1.0K
2 2 Q6
PowerON C94
DTC114EK +
Q5 CE470p
C3
DTC114EK
1
Slow_Power_ON
VCC +24V
C23
R55
R250 R253
47
CE0.1u T6 15/1W(NON) 47/1W
IC9
RCH895NP-470K
9 8 VCC
NC NC L2
+41V 10 7
NC SWout
11 6 C219
VIn NC
12 5 T258 T261
B.S Reg
13 4 CE0.1u(NON)
NC CE/SS IC207 CN207
14 3 C83
CE1000p
Comp DGND 1 8
15 2 + Source1 Drain1 1
Vref NC D5 1SS355 R255
CE0.1u
CE0.047u
16 1 D41 CE0.1u 2 7
CE0.1u
NC AGND Bed_Heater_ON Gate1 Drain1 2

D2FS6-5063
R257
0 3
Source2 Drain2
6
3 To Power Board
330u/16V
4 5
C24
SPI-8010A Apron_Heater_ON Gate2 Drain2 4

C25 T19 0
VCC IC13 VCC3
C81
C82
CE1000p UPA1759G-E2-A 5267-04A

C78
1 3
IN OUT
C26
C403
470 1%
R56 R58 2 + VCC +24V

CE0. GND R127
R57
10K
1.8K 1% 100 1% UPC2933T
R260 R256
C29 C71 15/1W(NON) 47/1W
100u/25V CE0.1u
C223
CE0.1u(NON)
2
2-4 CARRIAGE BOARD
CARRIAGE BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Carriage Board.

2-20
CARRIAGE BOARD_Circuit Diagram 1/2
PRINT CARRIAGE BOARD
CN200
VHV0 HVCC
HEAD 0
HVCC VHV0
CN203 CN201
VHV1
HEAD 2 HVCC VHV1
CN204
TP207 TP215 VHV1
36 21 36 21
VHV0 HGND HGND
35 20 35 20
COM0 COM0 COM2 COM2
34 19 34 19
HGND HGND HGND HGND
33 18 33 18
COM0 R216 COM0 COM2 R217 COM2
32 17 32 17
HGND 10K HGND HGND TP248 IC202B 10K HGND
31 16 31 16
COM0 COM0 COM2 5 COM2
30 15 30 15
HGND TP202 HGND HGND 6 TP210 HGND
29 14 29 14
COM0 TP200 CHECK0 COM2 4 TP208 TP212 CHECK2
28 13 28 13
HGND TP204 HVCC HGND HVCC
27 12 27 12
COM3 NCHG0 COM3 NCHG2
26 11 26 74VHCT08AFT 11
HGND HGND HGND HGND
25 10 25 10 LED200
ENC_PHASE_A LAT0 COM3 LAT2 HVCC
24 ENC_PHASE_A 9 24 9 R200
HVCC HGND HGND HGND
23 8 23 8
ENC_PHASE_B TP201 TP203 TP205 CH0 LAT3 TP209 TP211 TP213 CH2 330
22 ENC_PHASE_B 7 22 LAT3 7
HGND HGND HGND HGND
21 6 21 6 SEL6410E-TP5
HEAD_TH1 TP206 CH3 TP214
20 HEAD_TH1 5 20 CH3 5
To MAIN BOARD 19
HGND
LAT0
SCK0_ZB
SCK0_YB
4 To MAIN BOARD 19
HGND
NCHG3
SCK2_ZB
SCK2_YB
4
18 3 18 NCHG3 3
HGND SI0_ZB HGND SI2_ZB HVCC VHV0 VHV1
17 2 17 2
CH0 SI0_YB LAT2 SI2_YB
16 1 16 1
HGND HGND
15 15
NCHG0 52808-2191 CH2 52808-2191
14 14
HGND HGND C200
13 13 C201 C204
SCK3_YA NCHG2 CE0.1u + C206 + C207 + C205
12 SCK3_YA 12 CE0.1u CE0.1u 10u/50V
SCK3_ZA CN205 HGND CN208 47u/16V 10u/50V
11 SCK3_ZA 11
SI3_YA HGND SI3_YB HGND
10 SI3_YA 21 10 SI3_YB 21
SI3_ZA COM0 SI3_ZB COM2
9 SI3_ZA 20 9 SI3_ZB 20
SCK0_YA HGND SCK2_YA HGND
8 19 8 19
SCK0_ZA COM0 SCK2_ZA COM2
7 18 7 18
SI0_YA HGND SI2_YA HGND
6 17 6 17
SI0_ZA COM0 SI2_ZA COM2
5 16 5 16
SCK0_YB HGND SCK2_YB HGND

4 15 4 15
SCK0_ZB HGND SCK2_ZB HGND
3 14 3 14
SI0_YB THERM_1 SI2_YB HVCC
2 THERM_1 13 2 13
SI0_ZB HVCC SI2_ZB HVCC
1 12 1 12
HGND HGND
11 11
36FMN-BTK NCHG0 36FMN-BTK NCHG2
14
10 10
HGND HGND TP251 HVCC
9 9 IC201B
LAT0 LAT2 TP250
GND VCC
8 8 IC202A
TP216 TP217 TP218 HGND TP222 TP223 TP224 HGND 5 1
7 7 + C210
TP219 CH0 TP225 CH2 7 3
6 6 R224 CE0.1u
6 2
5 5 - 0
SCK0_YA SCK2_YA BA10358F
4 4 74VHCT08AFT
HVCC SCK0_ZA SCK2_ZA
3 3 R223
SI0_YA SI2_YA
7
2 2
SI0_ZA SI2_ZA 0
1 1
R220
10K(NON) 52808-2191 52808-2191
HEAD 3
3
TP252 IC202C
Q200 9 TP253 IC202D
2 8 12
VHV0 VHV1 10 11 HVCC VHV0 HVCC VHV1
13
74VHCT08AFT IC200B
DTC114EK
CN202 74VHCT08AFT CN206 CN207 5 R202
1
R201 + THERM_1
TP220 VHV0 TP221 VHV1 7 0
36 21 21 HEAD_TH1 R205
VHV1 HGND HGND 0 6
35 20 20 -
2-21
HGND COM1 COM3 10K 1%

34 19 19
COM1 HGND HGND BA10358F HVCC
33 18 18
HGND COM1 COM3
32 17 R219 17
HEAD 1
COM1 R218 HGND HGND
31 16 10K 16
HGND 10K COM1 COM3
30 R221 15 15
COM1 TP230 TP232 HGND TP239 TP241 TP245 HGND
29 0 14 14 R208
HGND TP227 CHECK1 CHECK3
28 13 13
COM1 HVCC HVCC 0(NON)
27 12 12
HGND NCHG1 NCHG3
26 11 NCHG3 11
COM3 HGND HGND HVCC
25 R222 0(NON) 10 LAT3 10
HGND LAT1 LAT3
24 9 CH3 9
P_SIDE HGND HGND C203
23 P_SIDE 8 8
HEAD_UD TP228 TP231 TP233 CH1 TP237 TP240 TP243 CH3 CE0.1u
22 HEAD_UD 7 7
/P_SIDE_Enable HGND HGND
21 /P_SIDE_Enable TP236 6 6
8
HEAD_CHECK TP247
20 TP249 5 5 IC201A
HEAD_TH2 SCK1_ZB SCK3_ZB
19 HEAD_TH2 4 SCK3_ZB 4 R204
To MAIN BOARD 18
17
HGND
LAT1
SCK1_YB
SI1_ZB
3
2
SCK3_YB
SI3_ZB
SCK3_YB
SI3_ZB
3
2 HEAD_TH2
R203 1
+
3
0
THERM_2
HGND SI1_YB SI3_YB 2 R206
16 1 SI3_YB 1 0 -
CH1 10K 1%
15
HGND 52808-2191 52808-2191 BA10358F HVCC
14
NCHG1
4
13
HGND
12
HGND CN209 CN210
11
SCK3_ZB HGND HGND
10 SCK3_ZB 21 21 R209
SCK3_YB COM1 COM3
9 SCK3_YB 20 20
SCK1_ZA HGND HGND 0(NON)
8 19 19
SCK1_YA COM1 COM3 /P_SIDE_Enable
7 18 18 /P_SIDE_Enable
SI1_ZA HGND HGND
6 17 17 R207
SI1_YA COM1 COM3 P_SIDE
5 16 16 P_SIDE
SCK1_ZB HGND HGND 0(NON) HVCC
4 15 15
SCK1_YB HGND HGND
3 14 14 R211
1
SI1_ZB THERM_2 HVCC
2 13 THERM_2 13 TR200
SI1_YB HVCC HVCC 1K
1 12 12
HGND HGND C202
11 11
36FMN-BTK NCHG1 NCHG3 CE0.1u 2 CN211
10 10
HGND HGND
9 9 R210 R213 1
8
LAT1 LAT3 DTB123EK
TP226 TP229 TP234 HGND
8
TP238TP242
TP244
TP246 HGND
8 2 Reserve
3
7 7 82 100 3
TP235 CH1 CH3 IC200A 3
6 6 +
1 53261-0390(NON)
5 5
SCK1_YA SCK3_YA - 2
4 SCK3_YA 4
SCK1_ZA SCK3_ZA VR200
3 SCK3_ZA 3 BA10358F
SI1_YA SI3_YA
2 SI3_YA 2 22KVR(NON)
SI1_ZA SI3_ZA
4
1 SI3_ZA 1
52808-2191 52808-2191
C209
R214 CE1000p
2.2K R215
HVCC 3.3K
D200 D201
C208 CE1000p
R212 CN212
1K(NON) 1SS355 1SS355
1
HEAD_UD
HEAD_UD
2
3
To HEAD UP/DOWN
4
5
SENSOR
53261-0590
HVCC CN213
1
ENC_PHASE_A
ENC_PHASE_A
2 To LINEAR ENCODER
3
ENC_PHASE_B
ENC_PHASE_B
4 BOARD
53261-0490
2
CARRIAGE BOARD_Circuit Diagram 2/2
CUT CARRIAGE BOARD
CN500 CCVCC CN502

Sol+
15 1
14
Sol+
Sol-
2 To SOLENOID
2 13
12
11
10
Sol-
CCVCC
IL-S-2P-S2T2-EF
CN504
9
To SERVO BOARD 8
7
PinchPos PinchPos
1
2
6
/Crop_ON
CropSens C507 3 To PINCH ROLLER
5 CE0.1u(NON) 4
4 R501 0(NON)
CCVCC
R505 53398-0490 SENSOR
3
1
IC500B 5
2 + 4.7K VR500
7 220KVR
1 Q500
6
- DTB123EK
52808-1591 2
BA10358F CN503
C501 R500 R507 R506
CE0.1u(NON) 1
@Crop_ON
To CROP MARK
3
2.2K 82 100 2
R504 @Crop_Sens
0(NON) 3
CCVCC C506
CE1000p
53398-0390 SENSOR BOARD
C503CE1000p
R502 CCVCC
D501 0(NON)
1SS355(NON)
C500 +
C504
CCVCC
R503 CE0.1u 47u/16V
D500 0(NON)
1SS355(NON)
8
C502
IC500A 3 CE0.1u
+
1
- 2
BA10358F
4
LINEAR ENCODER BOARD
LEVCC
LEVCC
U700
1 5 R700
1 VCC An
PRINT CARRIAGE 2
LENC_PHA 2
3
GND 150
3 Vout(A)
LENC_PHB 4 6
BOARD 4 Vout(B) K
CN700 C700 KE-207
CE0.1u
CABLE-ASSY,LINEAR ENCODER VP-540
2-22
2-5 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.
2-23
2
SUB BOARD_Circuit Diagram 1/4

IC105A
IC104D
1 2 12
11
13
74VHC14
74VHC32
IC100
1
OC
11
CLK
PD0 2 19 DB0
1D 1Q
PD1 3 18 DB1
C106 2D 2Q
PD2 4 17 DB2
3D 3Q
CE100p(NON) PD3 5 16 DB3
4D 4Q
PD4 6 15 DB4
5D 5Q
PD5 7 14 DB5
6D 6Q
PD6 8 13 DB6
7D 7Q
PD7 9 12 DB7
R103 8D 8Q
74VHCT574
100
100 IC104B 74VHC32
R102
VCC 4 VCC
6 LED102
C104 BUSY R106
3
5
CE100p VCC VCC
Q102 330
+ C111 R101 100 IC104A 74VHC32 2 SEL6410E TH12 RT
47u/16V 1
3 R119 DTD113EK
C103 2
CE100p 10K
1
100 IC104C 74VHC32 CN101 LCD1
R104
CN100 9 VSS
1
8 VDD
24 C109 2
10 VCC V0
23 CE100p 3 LED105
RS LCD EW162G2GLY
SETUP R117
20
22 4
3
R/W
21 5
LCD_RS PD[0..7] IC101 E 330
20 6 Q108
LCD_R/W PD0 18 2 DB0 DB0 2 SEL6410E TH12 RT
19 B0 A0 7
LCD_E PD1 17 3 DB1 DB1
18 B1 A1 8 DTD113EK
PD0 PD2 16 4 DB2 DB2
17 B2 A2 9
PD1 PD3 15 5 DB3 DB3 LED106

16 B3 A3 10 PAUSE R110
3
1
15 B4 A4 11
PD3 PD5 13 7 DB5 DB5 390
14 B5 A5 12 Q104
PD4 PD6 12 8 DB6 DB6 2 SLR343BC4T3F
13 B6 A6 13
12 B7 A7 14 DTD113EK
PD6 R115 VLED
11 15
POWER
3
PD7 19 VCC VLSS LED107
10 E 16 R111
3
/LCD_CS 1
1
9 DIR 470
2 R118 MDF7-16P-2.54DSA 390
8 Q106 Q105
/LED 74VHCT245 10K 2 SLR343BC4T3F
7
VCC To LCD
10
6 DTD113EK DTD113EK
/SW0
5 Q107
1
4 R114 2SK2796S
/SW1
1
3 10K
VCC
2
/RESET R113 100
1
20
52806-2410
IC107 LED100
BASE R100
3
PD4 3 2 POWER_LED
D1 Q1
PD5 4 5 BASE LED
2-24
From MAIN BOARD R109 100 PD6 7

D2
D3
Q2
Q3
6 PAUSE_LED 2 SEL6410E TH12 RT
330
PD7 8 9 BUZZER
D4 Q4
PD3
PD2
13
14
D5 Q5
12
15
BUSY_LED
SETUP_LED Q100
HEATER
C114 D6 Q6
CE100p(NON) PD1 17 16 LCD_ON DTD113EK LED101
1
D7 Q7 R108
3
PD0 18 19 HEATER_LED
D8 Q8
330
R112 100 11 2 SEL6410E TH12 RT
CLK
1 VCC
CLR
C116 74HCT273 RA102 Q103
CE100p(NON) 1 10 DTD113EK
10
1
2 9 IC105B
VCC 3 8 VCC 3 4
4 7 BZ100
5 6 KEY100
20
1 74VHC14
IC106 EXBA10E103J IC105C
CONFIG BUZZER
3
PD0 2 18 CONFIG SW112 EVQ21305R 2 5 6
A0 B0
PD1 3 17 PAUSE
PD2 4
A1
A2
B1
B2
16 POWER SW113 EVQ21305R PAUSE KEY101 2 Q101
PD3 5 15 MEB-12C-5 74VHC14
PD4 6
A3
A4
B3
B4
14 SW114 EVQ21305R POWER DTD113EK IC105D
PD5 7 13 KEY102 9 8
A5 B5
PD6 8 12
1
A6 B6
PD7 9 11
A7 B7 74VHC14
R107 100
19 VCC IC105E
E
1 11 10
C113 DIR RA101
CE100p(NON) 74VHCT245 1 10
2 9 74VHC14
10
VCC 3 8 IC105F
4 7 13 12
5 6 KEY103
20
IC103 EXBA10E103J VHCT14

PD7 2
A0 B0
18 MENU SW102 EVQ21305R LEFT CURSOR
PD6 3 17 DOWN CURSOR KEY104
PD5 4
A1
A2
B1
B2
16 ENTER SW105 EVQ21305R TOP CURSOR
PD4 5 15
PD3 6
A3
A4
B3
B4
14 LEFT CURSOR SW106 EVQ21305R DOWN CURSOR VCC
PD2 7 13 TOP CURSOR KEY105
PD1 8
A5
A6
B5
B6
12 RIGHT CURSOR SW109 EVQ21305R RIGHT CURSOR
PD0 9 11
R105 100
A7 B7 SW103 EVQ21305R MENU
19 KEY106
1
E
DIR
SW110 EVQ21305R ENTER C110 C100 C102 C112 C108 C105 C101
C107 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CE100p(NON) 74VHCT245
KEY107
10
KEY108
PANEL BOARD
to SW Power Supply to Power SW
CN302 CN303
1 1
2 2
3 3
4
B2P3-VH
B2P(4-2.3)-VH
CN300
1
2 to Bed Thermostat F300A FS300 F300B
B2P-VH
CN304
PFC-5000 6.3A/250VPFC-5000
1
2
3
to Bed Heater 1 F301A FS301 F301B
SSR300
G3M-205P-VD-1 B2P3-VH
CN309 PFC-5000 6.3A/250V PFC-5000
INPUT+
INPUT-
LOAD2
LOAD1
1
2
3
4
to Servo Board to 100/200V Select Cable
4
3
5
6
CN308
7
R300 0
1
C301 B4P7-VH
2
CE470p(NON) CN305
3
4 1
SSR301
2-25
2
5267-04A R301 0 G3M-205P-VD-1
3
to Bed Heater 2
INPUT+
INPUT-
LOAD2
LOAD1
B2P3-VH
C300
CE470p(NON) CN301
4
3
1
2 to Apron Thermostat
B2P-VH
CN306
1
2
3
to Apron Heater 1
B2P3-VH
CN310
1
2
3
4
5
to 100/200V Select Cable
6
7
B4P7-VH
CN307
1
2
3
to Apron Heater 2
B2P3-VH
Power Board
2
2

J2VCC
R408
10K J2VCC
CN401
1
Pinch_ud_sens
2
3
To Sheet Load Sensor
5267-03A
J2VCC3
CN402
isp Download R400 R402 Maintenance_Cover_L
1
J2VCC3 10K
TP401
10K
J2VCC
2
To Maintenance Cover Sensor
CN400 TP402 53014-02
J2VCC
1 TCK R409 CN403
2 TP403 10K
3 TDO 1
4
5
TP404
TMS
/GRIT_ORG
2
3
To Grit Origin Sensor
6
53014-03
7
TP405
8
9 TDI
J2VCC3 J2VCC3
10
6
53398-1090 R401
R407
/RESET
TP400 10K
D400 22K TP406 RA400 CN404
1SS355 EXBA10E103J Ink_Exist_0
1
/RESET 2
J2VCC3 J2VCC RA402 Ink_Empty_0 To Ink 1
10
2
9
3
8
4
7
5
3
+ 5 4
C427 5 4 4
6 3
2.2u/50V 6 3
+ C402 + C403 7 2 292132-4
7 2
47u/16V 47u/16V 8 1 CN405
8 1
Ink_Exist_1
EXBV8V101J 1
2
5
RA403
4
Ink_Empty_1
3 To Ink 2
5 4 4
J2VCC3 6 3
To SERVO BOARD 7
6 3
7 2
2 292132-4
J2VCC3 8 1 CN406
8 1
CN412 Ink_Exist_2
1
/GRIT_ORG PC402 C410 C411 C412 C413 C414 C415 C416 C417 EXBV8V101J
44
43
42
41
40
39
38
37
36
35
34
1 2
Pinch_ud_sens R403 CE1.0u Ink_Empty_2 To Ink 3
2 10K 3
Maintenance_Cover_L @SUB_CLK_in CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
3 4
Servo_to_Sub TP407
GND
INPUT/OE2/GCLK2
INPUT/GCLK1
I/O
I/O
I/O
I/O
I/O
INPUT/GCLRn
Vcc
INPUT/OE1
4
Sub_to_Servo TP408 292132-4
5
SUB_DATA_out TP409 1 33 CN407
6 R417 33 TDI I/O/TDI I/O
SUB_STORE_in TP410 R410 100 @SUB_STORE_in 2 32 Ink_Exist_3
7 I/O I/O/TDO TDO 1
SUB_DATA_in TP411 R411 100 @SUB_DATA_in 3 31
8 I/O I/O 2
9
SUB_LOAD_in
SUB_CLK_in
TP412
TP413
R412
R413
100
100 @SUB_DATA_out
4
5
GND GND
30
29
J2VCC3 Ink_Empty_3
3 To Ink 4
10 I/O Vcc 4
6
J2VCC @SUB_LOAD_in 6 28
11 I/O I/O
C405 C407 C408 C409 7 27 292132-4
12 TMS I/O/TMS I/O
GritEncoderPhaseB 8 26 RA401 CN408
13 CE470p CE470p CE470p I/O I/O/TCK TCK
9 IC400 25 EXBA10E103J
14 Vcc I/O 1
GritEncoderPhaseA CE470p(NON) 10 EPM3032ATC44-10N 24
15 I/O GND 2
11 23 RA404 To Ink 5
10
2
9
3
8
4
7
5
16 R414 100 GND I/O 3
@Servo_to_Sub J2VCC3 5 4
GND
17 R404 5 4 4
Vcc
Feed_Encoder_Phase_B @Sub_to_Servo 6 3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
18 6 3
10K 7 2 292132-4(NON)
19 R416 33 7 2
Feed_Encoder_Phase_A C406 8 1 CN409
20 8 1
J2VCC3 PC401
12
13
14
15
16
17
18
19
20
21
22
21 CE470p EXBV8V101J 1
CE1.0u
22 2
23
5
RA405
4
3 To Ink 6
24 5 4 4
6 3
25 6 3
7 2 292132-4(NON)
2-26
26 7 2
8 1 CN410
27 8 1
TP414
TP415
TP416
TP417
28 EXBV8V101J 1
C418 C419 C420 C421 C422 C423 C424 C425
29 Ink_TxD 2
30
Servo_Grit_Motor- J2VCC3
Ink_RxD
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
3 To Ink 7
31 4
CN417
32 R405 R406 292132-4(NON)
33 1 SEL_IHB
34
for Jigu 2
10K 1K
SEL_C
CN411
J2VCC
35 SEL_B 1
5267-02A
36 SEL_A 2
37 3 To Ink 8
8
7
6
5
38 4
39
Servo_Grit_Motor+ RA406 292132-4(NON)
1 8
2 7
3 6
4 5
40
EXBV8V103J
40FMN-BTK J2VCC
C404
J2VCC
1
2
3
4
CE1.0u(NON) C400 CN413
CE0.1u
1
2
GritEncoderPhaseA
3
4
GritEncoderPhaseB
5 To GRIT ENCODER BOARD
6
7
8
5267-08A
CN414
Feed_Encoder_Phase_A
1
Feed_Encoder_Phase_B
2
3
4
5
To Feed Motor
Servo_Grit_Motor+
6
Servo_Grit_Motor-
7
5267-07A
J2VCC J2VCC
J2VCC
8
7
6
5
8
7
6
5
TP420 CN415 C401

PC400 TP421 RA408 CE0.1u
1
TP418 CE0.1u IC401 RA407 EXBV8V222J
8
7
6
5
8
7
6
5
2
1 8 EXBV8V222J D401
GND RXD Ink_RxD 3
1
2
3
4
1
2
3
4
2 7 UDZS 7.5B(NON)
3
1-W
NC
TXD
POL
6
Ink_TxD
J2VCC D402
4
5
To CARTRIDGE IC BOARD
4 5 IC402 UDZS 7.5B(NON)
1
2
3
4
1
2
3
4
VDD VPP 6
11 13 D403
SEL_A A 0 7
DS2480B 10 14 UDZS 7.5B(NON)
SEL_B B 1 8
TP419 9 15 D404
SEL_C C 2
12 UDZS 7.5B(NON) 53014-08(NON)
3
R415 100 3 1
COM 4
5 CN416
5
C426 6 2
SEL_IHB INH 6 1
CE470p 4
7 2
7 D405
VEE 3
16 UDZS 7.5B
VCC 4
8 J2VCC D406
GND 5
UDZS 7.5B
6
74HC4051A PC403 D407
7
CE0.1u UDZS 7.5B
8
D408
UDZS 7.5B 53014-08
FEED MOTOR BOARD

CN1000 CN1001
1 1
2 2 to FAN
3
5267-02A
4
5
to Servo Board 6
CN1002
7 1
8 2 to FAN
53398-0890 5267-02A
CN1003
1
2 to Bed Thermistor Board
53014-02
CN1004
1
2
53014-02
to Apron Thermistor Board 2
FAN JUNCTION BOARD
CN1100 CN1101 CN1200 CN1201

2 1 2 1
1 2 1 2
5 5
5268-02A 5268-02A
3 3
CN1102 CN1202
4 4
3 3
CN032-004 CN032-004
2 2
1 1
5268-03A(NON) 5268-03A(NON)
CARTRIDGE IC BOARD CARTRIDGE IC BOARD

CN1300 CN1301 CN1400 CN1401
2 1 2 1
1 2 1 2
5 5
5268-02A 5268-02A
3 3
CN1302 CN1402
4 4
3 3
CN032-004 CN032-004
2 2
1 1
5268-03A(NON) 5268-03A(NON)

CN1500 CN1501 CN1600 CN1601
2 1 2 1
1 2 1 2
5 5
5268-02A(NON) 5268-02A(NON)
3 3
CN1502 CN1602
4 4
3 3
CN032-004(NON) CN032-004(NON)
2 2
1 1
5268-03A(NON) 5268-03A(NON)

CN1700 CN1701 CN1800 CN1801
2 1 2 1
1 2 1 2
5 5
5268-02A(NON) 5268-02A(NON)
3 3
CN1702 CN1802
4 4
3 3
CN032-004(NON) CN032-004(NON)
2 2
1 1
5268-03A(NON) 5268-03A(NON)
CN1 GE3VCC
TH1
1 CN2800 GE3VCC
2 103KT U2800
1 R2800
53398-0290 3 1
2 Vout(A) An
GENC3_PHA 4 150
3 GND
GENC3_PHB 5
4 VCC
6 2
Vout(B) K
THERMISTOR BOARD
5268-04A
C2800 KE-2A10-36
CE0.1u
CN2
TH2
GRIT ENCODER BOARD

1
2 103KT
53398-0290
THERMISTOR BOARD
CN800
1
2
CN900 3
CABLE-ASSY,P-SIDE SENS(NON)
CABLE-ASSY,CROP SENSOR VP-540
1
1
2
3 U800
GP2S40
1
U900
GP2S40(NON)
4
CROP SENSOR BOARD

PAPERSIDE SENSOR BOARD
2-27
2-6 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARD
IC No. Parts No. Description Function
IC207 15199237 V.RGL L4960 5V Regulator
IC22 1000001098 IC,E09A54RA D/A Converter for Head BK
IC21 1000001098 IC,E09A54RA D/A Converter for Head CY
IC26 1000001098 IC,E09A54RA D/A Converter for Head MG
IC25 1000001098 IC,E09A54RA D/A Converter for Head YE
TR14 15129122 TR 2SC4131 GB Transistor for Driving HEAD BK
TR10 15129121 TR 2SA1746 OY Transistor for Driving HEAD BK
2 TR6 15129122 TR 2SC4131 GB Transistor for Driving HEAD CY
TR1 15129121 TR 2SA1746 OY Transistor for Driving HEAD CY
TR2 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG
TR7 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG
TR11 15129122 TR 2SC4131 GB Transistor for Driving HEAD YE
TR15 15129121 TR 2SA1746 OY Transistor for Driving HEAD YE
F2 1000000659 FUSE,01543.15DR Fuse for Head BK&CY
F1 1000000659 FUSE,01543.15DR Fuse for Head MG&YE
F3 1000003014 FUSE,154002.DR Fuse for 41V
SERVO BOARD
IC17 15189105 IC-LINEAR,MTD2005-7101 Pump Motor Driver
IC14 15189111 IC-LINEAR,MTD2005F-3072 Wipe Motor Driver
IC10 15119119 TR,MOS UPA1759G-E2-A Fan Driver
IC207 15119119 TR,MOS UPA1759G-E2-A Relay Driver
F1 12559102 FUSE 11CT 3.15A Fuse for Step Motor Driver
POWER BOARD
FS300 12559105 FUSE,5X20 021706.3MXP 6.3A/250V Fuse for Print Heater
FS301 12559105 FUSE,5X20 021706.3MXP 6.3A/250V Fuse for Dryer
SSR300 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Print Heater
SSR301 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Dryer
2-28
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. FLUSHING POSITION ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 65min
Total Time : 85min.
TOOL CARRIAGE REPLACEMENT : 20 min

1. LIMIT & CUT DOWN POSITION ADJUSTMENT
Revised 1 2. FLUSHING POSITION ADJUSTMENT
3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
5. CROP MARK SENSOR ADJUSTMENT
7. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 45min
Total Time : 65min.
CAP TOP REPLACEMENT : 20 min. (4pcs.)

Adj. Time : 5min
Total Time : 25min.
CARRIAGE MOTOR REPLACEMENT : 20 min

1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
FEED MOTOR REPLACEMENT : 30 min

1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > FEED.
3. GRIT ENCODER CHECK
4. MOTOR HOURS CLEAR
Adj. Time : 6min
Total Time : 36min.
GRIT ENCODER REPLACEMENT : 10 min

Adj. Time : 2min
Total Time : 12min.
PUMP REPLACEMENT : 20 min. (2 pcs.)

1. PUMP CHECK
2. PUMP TIMES CLEAR
Adj. Time : 2min
Total Time : 22min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. Revised 4
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. SENSOR CHECK
It can be performed in the SENSOR CHECK.
12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
14. LINEAR ENCODER SETUP
16. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION
Adj. Time : 130min
Total Time : 165min.
3-1
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min.
1. DIP SW SETTING
6. PUT PARAMETER
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. Revised 4
9. SENSOR CHECK
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 40min
Total Time : 75min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.

1. TOOL UP/DOWN CHECK
2. PINCH ROLLER SENSOR CHECK
Adj. Time : 23min
Total Time : 30min.
CARRIAGE BOARD REPLACEMENT : 10min.

1. HEAD UP/DOWN SENSOR CHECK (Only VP-540)
2. THERMISTER CHECK
Adj. Time : 10min
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.

1. LCD/LED//BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min.

1. I/S CHECK
It can be performed in the I/S MENU > I/S CHECK.
2. IC CHECK
It can be performed in the I/S MENU > CARTRIDGE > IC CHECK.
3. FAN CHECK
It can be performed in the SUB MENU > FAN CHECK > VACUUM FAN to check that there is a operation sound of the vacuum fans.
4. PUMP CHECK
It can be performed in the I/S MENU > PUMP CHECK > PUMP SUCTION to check the pumps work correctly.
5. SENSOR CHECK
6. HEATER CHECK
It can be performed in the HEATER MENU > HEATER CHECK.
It can be performed in the MOTOR MENU > G-ENC. CHECK.
8. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.
9. TOOL UP/DOWN CHECK
It can be performed by [PAUSE] key in the CUTTING MENU > FORCE ADJUST.
Adj. Time : 40min
Total Time : 58min.
CARRIAGE BELT REPLACEMENT : 35min.

1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
Revised 1 4. FLUSHING POSITION ADJUSTMENT
5. CUTTING QUALITY CHECK
Adj. Time : 25min
Total Time : 60min.
ENCODER SCALE REPLACEMENT : 25min.

Adj. Time : 5min
Total Time : 30min.
BATTERY REPLACEMENT : 7min.

Adj. Time : 2min
Total Time : 9min.
3-2
Revised 4
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device
to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or
packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads
and workbench pads.
3-3
3-1 HEAD REPLACEMENT
Revised 1
VP-540/300 support the new head only. The parts number of the new head is as follows.
Parts No. : 1000002201
Parts name : ASSY,HEAD INKJET SOL XC-540
The number written on the back side of the Printhead Board is the way for identifying whether it is a new or
current Head."R4CJ520" is written on the new head.
R4CJ520
Turn on the sub power while pressing the left, right and
1
down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Select [SERVICE MENU] > [SUB MENU] > [PUMP

2 SERVICE MENU
UP], and remove ink by following the sequence. SUB MENU
[ ] [ ]
SUB MENU
PUMP UP
[ ]
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.

1234
PUMPING-UP...
>>>
In [PRINT MENU] > [HEAD RANK] menu, select the HEAD RANK
3 SERVICE MENU
head No. of the head that you are going to replace and 5CY2F2F
PRINT MENU
input the Head Rank written on the new head. [ ]
Input the Head Rank by selecting the digit with the left PRINT MENU
and right keys, and changing the parameters with the up HEAD RANK
and down keys. [ ]
Press the [ENTER] key to save the settings. HEAD RANK
* The head at the left end is [HEAD1], and [HEAD2] to HEAD 1
[ ]
[HEAD4] in order to the right.
HEAD RANK 1
Make sure to input the Head Rank before 1234567 (1/5)
replacing the head, because the sticker which [ENTER]
the head rank is written on will be hidden once

the head is installed.
3-4
Turn off the sub power, and then turn off the main power. MAIN POWER SW
4
<Back Side>
Be sure to turn off the main power when

replacing the head. The head or Main Board
could break, otherwise. It is recommended to
disconnect the AC code.
SUB POWER SW
Remove the I/S Cover.

5 SCREW
I/S COVER
HOOK
Remove the Right Top Cover and Carriage Cover. CARRIAGE COVER
6
RIGHT TOP COVER
Remove the 2 screws to remove the Damper Plate.

7
And remove the 2 Ink Dampers from the head which will SCREW
be replaced.
INK
Do not hold both sides of the Ink Damper tight. DAMPER
It could break.
Be sure to remove and fix the Ink Damper with
the Head Board Cover fixed. It prevents the ink
SCREW
from dropping on the Head Board.
DAMPER PLATE
<VP-540>
WWW.SERVICE-MANUAL.NET HEAD BOARD COVER
3-5
INK
DAMPER
SCREW
DAMPER PLATE
<VP-300> HEAD BOARD COVER
Remove the 2 screws fixing the Head Board Cover, and

8
move it upward.
There is a tab on the left side of the Head Board

Cover.
HEAD BOARD COVER

TAB SCREW
Disconnect the 2 flexible cables from the head.

9
FLEXIBLE CABLE
10 Remove the Spring, and remove the 3 screws fixing the

head.
Then, pull the head towards the front and pull it up to
remove it.
SPRING
3-6
11 Remove the head from the adapter and fix the new head HEAD
to the adapter. 5CY2F2F
Make sure to fix the head by pressing it to the

bottom left corner of the adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws. ADAPTER
12 Install the head to the Head Carriage and fix the 3 screws
temporarily. Then, fix the spring and tighten up the 3
2
screws in order as shown in the figure.
Use the 2kgf·cm torque driver (ST-056) to

tighten up the screws. SPRING
1
Connect the 2 flexible cables to the Head Board.

13
FLEXIBLE CABLE
Do not connect the cables to the wrong

connecter.
Fix the Head Board Cover.

14
When fixing the Head Board Cover, hook the

tab to the Carriage Base.
HEAD BOARD COVER

SCREW
CARRIAGE
BASE TAB
3-7
15 Fix the 2 new Ink Dampers to the head. INK
DAMPER
Make sure to replace the Dampers when

replacing the head.
Do not hold both sides of the Ink Damper

tight. It could break.
16 Fix the Damper Plate.

SCREW
INK
DAMPER
Make sure not to press it to the Dampers.

Dampers could break.
* Fix the screws at the lower end of the long
screw hole. SCREW
DAMPER PLATE
<VP-540>
HEAD BOARD COVER
< VP-540 >

INK
DAMPER
< VP-300 >
SCREW
DAMPER PLATE
<VP-300> HEAD BOARD COVER
17 Turn on the main power, and then turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode. +
MENU
MENU
SERVICE MENU
3-8
18 Select [SERVICE MENU] > [SUB MENU] > [HEAD
REPLACE], and perform Head Cleaning and filling ink by SERVICE MENU
SUB MENU
following the sequences. [ ] [ ] FILLING INK...
>>>
SUB MENU
HEAD REPLACE
[ ] CHECK
DRAIN BOTTLE
CHECK
[ENTER]
DRAIN BOTTLE
[ENTER] SET SOL CRT.
1234
SET SOLCL-LIQUID
1234
FILLING INK...
>>>
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
REMOVE SOL CL [ENTER]
1234
* If you dispose of the drained ink, the drain counter

needs to be reset. Select [SUB MENU] > SUB MENU
[MAINTENANCE] > [RESET DRAIN COUNTER] in the

SUB MENU
User's menu, and press the [ENTER] key.
MAINTENANCE
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
19 Enter the Service Mode and perform the following

adjustments.
1. THERMISTER CHECK
2. [4-4 HEAD ALIGNMENT]
3. [4-7 FLUSHING POSITION ADJUSTMENT]
4. [4-9 CROP-CUT ADJUSTMENT]
5. [4-10 PRINT / CUT POSITION ADJUSTMENT]
3-9
< HOW TO CLEAR THE HEAD INFORMATION > SERVICE MENU
HISTORY MENU
[ ]
After THERMISTER CHECK and HEAD ALIGNMENT,
HISTORY MENU HEAD GROUP
clear the head information from the [SERVICE MENU] > HEAD GROUP CLEAR ALL
[HISTORY MENU] > [HEAD GROUP]. Select the head you [ ][ ] [ ]
replaced and press the [ENTER] key. HEAD GROUP
CLEAR H4
[ ]
* The head at the left end is [HEAD1], and [HEAD2] to HEAD GROUP
[HEAD4] in order to the right. CLEAR H3
[ ]
HEAD GROUP
CLEAR H2
[ ]
HEAD GROUP
CLEAR H1
< NOTE FOR FIXING THE CARRIAGE COVER >
When fixing the Carriage Cover, fix the screws on top after SCREW
fixing the screws on the both sides temporarily.
3-10
3-2 WIPER REPLACEMENT
Select [SUB MENU] > [MAINTENANCE] > [REPLACE

1
WIPER] in the User's Menu, and press the [ENTER] key.

[ ][ ]

[ ][ ]

The Head Carriage moves to a location permitting wiper

2 OPEN FRONT
replacement, and then the message shown in the figure COVER
appears. SCREW
I/S COVER
HOOK
The message shown in the figure appears.

3
FINISHED?
Using the tweezers, grasp the bottom portion of the wiper

4
and unhook it. WIPER CARRIAGE SCRAPER
Clean the Wiper Carriage and Scraper using the

cleaning stick if they need to be cleaned.
3-11
Remove the wiper and install the new one.
5
Make sure to fix the Wiper so that the rubber

side faces the front.
Use the tweezers to press the area shown in the figure

6
and engage the wiper on the hook.
Make sure to engage it on the hook. If the wiper

is not hooked, it may fall off during use.
Fix the I/S Cover, and press the [ENTER] key.

7
The Head Carriage moves back to the standby position SCREW
and the Head Cleaning starts automatically. When the
I/S COVER
Head Cleaning finishes, the screen shown in the figure
appears.
HOOK
ENTER
MAINTENANCE
REPLACE WIPER
3-12
3-3 CAP TOP REPLACEMENT

1
SCREW
I/S COVER
HOOK
Move the Head Carriage slowly leftwards to the position

2 HEAD CARRIAGE
where it is not above the Capping Unit.
Remove the Pump Cover.

3
PUMP COVER
Disconnect the tube of the Cap Top from the tube of the
4 Y TUBE JOINT
Pump.
Save the Y tube joint to use later for connecting the tube
of the new Cap Top.
3-13
Unhook the Cap Frame while holding it with the other
5 CAP FRAME
hand, and remove it.
Make sure to hold the Cap Frame. There is a

spring under the Cap Top. The Cap Top jumps
out unless you hold the Cap Frame when
removing it.
Remove the Cap Top together with the tube.

6 CAP TOP
Fix the new Cap Top. Make sure to fix it so that the tube
7 CAP TOP
side faces the front.
TUBE
Note the following contents.

1. Do not touch the tip of rubber on the Cap
Top.
2. The spring is properly fixed under the Cap
Top.
3. Do not bend the tubes.
Fix the Cap Frame.

8 CAP FRAME
3-14
Connect the tube of the Cap Top to the tube of the Pump
9 Y TUBE JOINT
using the Y tube joint.
10 Fix the Pump Cover.
PUMP COVER
11 Move the Head Carriage by hand to the lock position. HEAD CARRIAGE
12 Fix the I/S Cover. SCREW
I/S COVER
Perform the following adjustment.
1. [4-7 FLUSHING POSITION ADJUSTMENT]
HOOK
3-15
3-4 TOOL CARRIAGE REPLACEMENT
Remove the following covers.
1 LEFT SIDE COVER TOP COVER
I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
MAINTENANCE COVER
FRONT COVER
I/S COVER
Separate the Tool Carriage from the Head Carriage. TOOL CARRIAGE
2
HEAD CARRIAGE
Remove the Tool Carriage Cover.

3 TOOL CARRIAGE COVER
Remove the 4 rivets as shown in the figure to remove RIVETs

4
the Tool Carriage Board Cover.
TOOL CARRIAGE BOARD COVER
3-16
Disconnect the Crop Mark Sensor, Pinch Roller Sensor
5 CROP MARK SENSOR SOLENOID
and Solenoid wirings.
PINCHROLLERSENSOR
Remove the 2 screws fixing the Tool Carriage Board.

6 TOOL CARRIAGE BOARD
SCREW
Remove the 2 screws to remove the Tool Carriage Board

7 TOOL CARRIAGE BOARD STAY
Stay from the Tool Carriage Assy.
SCREW
TOOL CARRIAGE ASSY
Remove the 2 screws as shown in the figure to remove

8
the Tool Carriage Assy.
SCREW
TOOL CARRIAGE ASSY

3-17
Remove the Auto Sheet Cutter together with the plate
9 TOOL CARRIAGE
from Tool Carriage and fix the Auto Sheet Cutter to the
new Tool Carriage.
AUTO SHEET
CUTTER
PLATE
10 Fix the new Tool Carriage with the 2 screws as shown in

the figure while holding it upwards.
SCREW
TOOL CARRIAGE
11 Fix the Tool Carriage Assy to the Tool Carriage Board TOOL CARRIAGE BOARD STAY
Stay with the 2 screws as shown in the figure.
SCREW
TOOL CARRIAGE ASSY
12 Fix the Tool Carriage Board with the 2 screws as shown TOOL CARRIAGE BOARD
in the figure.
SCREW
3-18
13 Connect the Crop Mark Sensor, Pinch Roller Sensor and CROP MARK SENSOR SOLENOID
Solenoid wirings.
PINCHROLLERSENSOR
14 Perform the following adjustments and settings.

1. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
Revised 1 2. [4-7 FLUSHING POSITION ADJUSTMENT]
3. [4-12 TOOL HEIGHT ADJUSTMENT]
4. [4-13 TOOL PRESSURE ADJUSTMENT]
5. [4-8 CROP MARK SENSOR ADJUSTMENT]
6. [4-9 CROP-CUT ADJUSTMENT]
7. [4-10 PRINT / CUT POSITION ADJUSTMENT]
3-19
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the sub power, and then turn off the main power.
1
MAIN POWER SW

2
SCREW
I/S Cover
I/S COVER
Right Top Cover
Panel Cover
Chassis Cover
HOOK
RIGHT TOP COVER

PANEL COVER
When removing the Panel SENSOR
CHASSIS COVER
Cover, remove the sensor
on the back side of the
Panel Cover and flexible
cable on the Panel Board.
FLEXIBLE CABLE
< Back Side >
Disconnect the connector of the Motor Cable.

3
CONNECTOR
< Top View >

3-20
Remove the spring on the Flange.
4 FLANGE
SPRING
Remove the 3 screws fixing the Flange, and remove the

5 FLANGE
motor together with the Flange.
SCREW

6 FLANGE
the motor from the Flange.
And fix the new motor to the Flange.
SCREW SCREW
Be careful with the fixing direction of the

Flange.
Fix the Flange with the 3 screws temporarily.

7 FLANGE
SCREW
3-21
Fix the spring.
8
SPRING
Revised 1
Check the gears mesh without backlash in the following

9 HEAD CARRIAGE
procedure.
1) Unlock the Head Carriage.
2) Turn the Drive Gear by hand and check there is no

backlash all the way around. DRIVE GEAR
MOTOR GEAR
3) Move the Head Carriage by hand to the lock position. HEAD CARRIAGE
3-22
Tighten up the 3 screws to fix the Flange in the order
10
shown in the figure.
Apply a proper quantity of grease (FLOIL G902) 1

between gears.
3
2
11 Connect the connector of the Motor Cable.
CONNECTOR
< Top View >
12 Fix the Chassis Cover, Right Top Cover and Panel Cover. RIGHT TOP COVER
PANEL COVER
CHASSIS COVER
When fixing the Panel SENSOR
Cover, fix the sensor on
the back side of the Panel
Cover and connect the
flexible cable to the Panel
Board.
FLEXIBLE CABLE
< Back Side >
Perform the SERVO LOCK CHECK.

13
After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the +
Service Mode.
MENU
MENU
SERVICE MENU
3-23
14 In [MOTOR MENU] > [SERVO LOCK] menu, select [S].
Move the Head Carriage left and right by hand and make
sure the value on the LCD changes depending on the SERVICE MENU
head position.
MOTOR MENU
[ ] [ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
Press the [ENTER] key to excite the motor.

15
Check the Head Carriage can not be moved easily by
hand and the value on the LCD doesn't change.
SERVO LOCK
S: 1688
[ ENTER ]
SERVO LOCK
S:* 1688
16 Perform the AGING.

Go back to the [MOTOR MENU], and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
SERVICE MENU
machine performs AGING and then, finish it by pressing
AGING
[ENTER] key.
[ ]
Do not load any media when performing AGING

[AGING]. SCAN
Clear the motor working hours.

17 SERVICE MENU
Go back to the Service Menu, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor working HISTORY MENU
hours will be reset to 0. MOTOR GROUP
[ ] [ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ENTER]
3-24
3-6 FEED MOTOR REPLACEMENT
1
MAIN POWER SW
< Rear View >

2
INK CARTRIDGE COVER
Maintenance Cover
Left Side Cover
Left Cover
Ink Cartridge Cover
LEFT COVER
MAINTENANCE COVER
LEFT SIDE COVER
< Left Side >
Disconnect the connector of the sensor cable from the FEED MOTOR BOARD
3
Feed Motor Board.
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
Remove the Cutter Frame.

4
When removing the Cutter Frame, remove the
Sensor Cable on the back side from the
Clamp.
CLAMP
CUTTER FRAME CABLE CUTTER FRAME

3-25
Remove the connector of the Motor Cable.
5
CONNECTOR
Remove the screw as shown in the figure to remove the

6
Grit Encoder Board together with the stay. SCREW
STAY
GRIT
ENCODER
BOARD

7
Grit Encoder Stopper. GRIT ENCODER STOPPER
SCREW
Remove the Grit Encoder.

8
GRIT ENCODER
Make sure not to scratch or leave any

fingerprints on the Grit Encoder.
3-26
Remove the 4 rivets as shown in the figure, and slide the RIVET
9
Gear Cover to the front side, and remove it.
GEAR COVER
CUT
RIVET
Remove the spring.

10
SPRING
Remove the 3 screws fixing the Flange, and remove the

11
motor together with the Flange.
SCREW
MOTOR
FLANGE
SCREW
Remove the 4 screws as shown in the figure to remove FLANGE

12
the motor from the Flange.
And fix the new motor to the Flange.
SCREW SCREW

Flange.
3-27
Fix the Flange with the 3 screws temporarily.
13
SCREW
FLANGE
Fix the spring.

14
SPRING
Revised 1
Turn the gear by hand and check there is no backlash all
15 GEAR
the way around.
Tighten up the 3 screws to fix the Flange in the order

16
FLANGE
1
Apply a proper quantity of grease (FLOIL G902)
between gears.
2
3
3-28
Slide the Gear Cover to the back side, and fix the Gear RIVET
17
Cover with the 4 rivets.
GEAR COVER
CUT
RIVET
Revised 1
Rotate the Shaft to check that the Gear does not touch
18
the Gear Cover. SHAFT
GEAR
GEAR COVER
< Top View >
Fix the Grit Encoder.

19
GRIT ENCODER
The both sides of the Grit Encoder is the

same.
When fixing the Grit Encoder, make sure not
to scratch or leave any fingerprints on the Grit
Encoder.
Fix the Grit Encoder Stopper with the 3 screws as shown

20
in the figure while holding the Shaft. GRIT ENCODER STOPPER
SHAFT
SCREW
3-29
Fix the Grit Encoder Board together with the stay so that
21
the Grit Encoder is in between the gap of sensor. SCREW
Adjust the position GRIT

ENCODER
of the sensor so
that the clearance
1mm
with the Grit
STAY
Encoder is around
1mm. SENSOR GRIT
ENCODER
BOARD
< Top View >
Revised 1
Rotate the Shaft to check that the Grit Encoder does not
22 GRIT ENCODER
touch the sensor.
In case that the Grit Encoder touches the

sensor, loosen the screw as shown in the
figure to adjust the sensor by moving right and
SHAFT
left.
SCREW SENSOR
GRIT
ENCODER < Top View >
Connect the connector of the Motor Cable and fix it to the

23
Clamp.
CONNECTOR
CLMAP
Fix the Cutter Frame.

24
When fixing the Cutter Frame, fix the sensor
cable on the back side to the Clamp.
CLAMP
CUTTER FRAME
CUTTER FRAME CABLE
3-30
Connect the connector of the sensor cable to the Feed FEED MOTOR BOARD
25
Motor Board.
CONNECTOR
< Rear View / In the Ink Cartridge Cover>

26
Service Mode.
MENU
MENU
SERVICE MENU
In [MOTOR MENU] > [SERVO LOCK] menu, select [F].

27
Rotate the Grit Roller back and forth by hand and make
sure the value on the LCD changes depending on the SERVICE MENU
MOTOR MENU
movements.
[ ] [ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
F: 140 140
28 Press the [ENTER] key to excite the motor.

Check the Grit Roller can not be rotated easily by hand
and the value on the LCD doesn't change.
SERVO LOCK
F: 80 80
[ ENTER ]
SERVO LOCK
F:* 80 80
3-31
Check the Grit Encoder.
27
Go back to the [MOTOR MENU], and select [G-ENC. SERVICE MENU
CHECK] and press the [ENTER] key. Make sure the Grit MOTOR MENU
Encoder functions correctly by confirming the display to [ ][ ]
show [G-ENC. CHECK COMPLETED]. MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC: 6654
G-ENC: 6653
G-ENC. CHECK
COMPLETED
In case that [G-ENC. CHECK FAILED] appears, check
the followings.
G-ENC. CHECK
1. Grit Encoder is fixed correctly. FAILED
2. Feed Motor is fixed correctly.
3. There are no scratches or fingerprints.
30 Perform AGING.
Go back to the [MOTOR MENU], and select [AGING] >
[FEED] and press the [ENTER] key. Make sure the SERVICE MENU
machine performs AGING and then, finish it by pressing MOTOR MENU
[ENTER] key. [ ]
MOTOR MENU
AGING
Do not load any media when performing
[AGING]. [ ][ ]
AGING
FEED
Clear the motor working hours.

31 SERVICE MENU
Go back to the Service Menu, and select [HISTORY HITORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [ ]
[CLEAR] and press the [ENTER] key. The motor working HITORY MENU
hours will be reset to 0. MOTOR GROUP
[ ][ ]
MOTOR HOURS F
1653 hours
[ ]
MOTOR HOURS F
CLEAR
[ ENTER ]
3-32
3-7 PUMP REPLACEMENT
1
MAIN POWER SW
< Rear View >

2 SCREW
I/S COVER
HOOK
Unlock the Head Carriage and move it leftward by hand.

3 HEAD CARRIAGE
Remove the Pump Cover and Panel Cover.

4 PANEL COVER
When removing the Panel SENSOR

Cover, remove the sensor
on the back side of the
Panel Cover and flexible
cable on the Panel Board.
FLEXIBLE CABLE
< Back Side > PUMP COVER
3-33
Remove the connector of the motor.
5
MOTOR
CONNECTOR
Disconnect the tubes of the Cap Top and the tubes of the
6 TUBE (CAP TOP)
Drain from the pumps.
TUBE (DRAIN)
PUMP

7
the Pump Unit.
SCREW PUMP UNIT

8
the Pump Unit Stay. SCREW
SCREW
PUMP UNIT STAY

3-34
Separate the 2 pumps.
9
10 Replace with the new pump.
BEARING
< Procedure for pump with the motor >
1) Remove the setscrew as shown in the figure to remove
SETSCREW
the gear and bearing from the Shaft.
SHAFT
GEAR
2) Remove the 3 screws as shown in the figure to remove MOTOR

the pump from the motor.
Fix the new pump to the motor.

SCREW
PUMP
3) Set the bearing and gear to the Shaft.
BEARING
SHAFT
GEAR
bearing and gear.
3-35
4) Fix the setscrew at the D-cut part by pushing the gear
against the bearing. SETSCREW
GEAR
BEARING
SETSCREW
GEAR
D-cut part
< Procedure for pump without the motor >

1) Remove the 3 screws as shown in the figure to remove
the plate from the pump, and fix it to the new pump. PLATE
SCREW
11 Assemble the 2 pumps.
3-36
fix the Pump Unit Stay with the 4 screws as shown in the
12 SCREW
figure.
SCREW
PUMP UNIT STAY
13 Fix the Pump Unit with the 2 screws as shown in the

figure.
SCREW PUMP UNIT
14 Connect the tubes of the Cap Top and the tubes of the TUBE (CAP TOP)
Drain to the pumps.
Connect the tubes as shown in the figure. TUBE (DRAIN)
STOPPER
PUMP
TUBE(DRAIN)
TUBE(CAP TOP)
STOPPER
15 Connect the connector of the motor.
MOTOR
CONNECTOR
3-37
16 Fix the Pump Cover and Panel Cover. PANEL COVER
When fixing the Panel SENSOR

Cover, fix the sensor on
the back side of the Panel
Cover and connect the
flexible cable on the
Panel Board.
FLEXIBLE CABLE
< Back Side >
PUMP COVER
Turn on the main power, then turn on the sub power while
17
pressing the left, right and down keys to enter the
Service Mode. +
MENU
MENU
SERVICE MENU
18 Select [SERVICE MENU] > [I/S MENU] > [PUMP

CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] to check the pumps work correctly.
SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION
PUMP CHECK
PUMP RELEASE
19 Clear the pump times.

Select [SERVICE MENU] > [HISTORY MENU] >
[MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and
SERVICE MENU
press the [ENTER] key. HITORY MENU
[ ]
HITORY MENU
MOTOR GROUP
[ ]
PUMP TIMES PUMP TIMES
9134 times CLEAR
3-38
Move the Head Carriage by hand to the lock position.
20
HEAD CARRIAGE
Fix the I/S Cover.

21 SCREW
I/S COVER
HOOK
3-39
3-8 INK TUBE REPLACEMENT
1
+
MENU
MENU
SERVICE MENU
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP],

2 SERVICE MENU
and remove ink by following the sequence. SUB MENU
[ ] [ ]
SUB MENU
PUMP UP
[ ]
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.

1234
PUMPING-UP...
>>>
Turn off the sub power, and then turn off the main power. MAIN POWER SW
3
<Back Side>
SUB POWER SW

I/S Cover
RIGHT TOP COVER
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
MAINTENANCECOVER
Right Top Cover
FRONTCOVER
I/S COVER
3-40
Revised 3
Remove the Cut Cable Guide.

5 SCREW SCREW
SCREW
< VP-300 >
1) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
CUT CABLE GUIDE

< VP-540 >
1) Remove the 3 screws to remove the Cable Support.
SCREW
Pull the flexible cable to access the screw.
SCREW
FLEXIBLE CABLE
CABLE SUPPORT
< Back Side > < Top View >
2) Remove the 3 screws to remove the Cut Cable Guide. SCREW SCREW
SCREW
SCREW
CUT CABLE GUIDE
Remove the Carriage Cover.

6 CARRIAGE COVER
3-41
Disconnect the ink tubes (Carriage Side) from the Y tube
7
joints, and put the scotch tape at the tip of the ink tube to
JOINTs
prevent the ink from coming out.
It is not necessary to replace the ink tubes of

the other side (Carriage Side) of the joints.
Disconnect the ink tubes (Cartridge Side) from the tube

8 JOINTs
joints, and put the scotch tape at the tip of the ink tube to
prevent the ink from coming out.
It is not necessary to replace the ink tubes of

the other side (Cartridge Side) of the joints.
Pull out the ink tubes, and put the new ink tubes in the
9 Upper
Tube Guides.
CARTRIDGE Side CARRIAGE Side
Each four tubes are connected, and the lengths

of both ends are different.
Be careful with the fixing direction of tubes.
P/No. P/Name
1000002670 TUBE,SJ-RDG3*4 4LINK VP-300 Lower
1000002681 TUBE,SJ-RDG3*4 4LINK VP-540
< Front View >
10 Connect the new ink tubes to the tube joints (Cartridge JOINTs
K
Side), and fix them to the Clamps. C
CLAMPs M
Connect the tubes to the tube joints in the fixed positions Y
with K on top as shown in the figure.
< Left Side >
3-42
Revised 3
Make sure that the fixing direction of

the Holder Cable Plate is correct.
HOLDER CABLE PLATE
< Rear View >
FLEXIBLE CABLE CABLE HOLDER

HOLDER CABLE SHEET HOLDER CABLE PLATE
CABLE HOLDER TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
Cross the tubes (Carriage Side) two by two as shown in CLAMPs

11
the figure, and fix them to the Clamps.
< Rear View >
Connect the tubes to the Y tube joints (Carriage Side).

12
JOINTs
3-43
13 Fix the Carriage Cover. CARRIAGE COVER
Revised 3
14 Fix the Cut Cable Guide. SCREW SCREW
SCREW
< VP-300 >
1) Fix the Cut Cable Guide with the 3 screws as shown in
the figure.
SCREW
CUT CABLE GUIDE

< VP-540 >
1) Fix the Cut Cable Guide with the 3 screws as shown in SCREW SCREW
the figure.
SCREW
SCREW
CUT CABLE GUIDE
2) Fix the Cable Support with the 3 screws as shown in the

SCREW
figure.
CABLE SUPPORT
< Top View >
3-44
15 Adjust the position of the flexible cable so that it comes PROTECTION PLATE
in the middle of the Protection Plates.
FLEXIBLE CABLE
16 After turning on the main power, turn on the sub power

Service Mode.
MENU
MENU
SERVICE MENU
17 Select [SERVICE MENU] > [SUB MENU] > [FILL INK], SERVICE MENU
and perform Ink Filling by following the sequences. SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ]
CHECK
DRAIN BOTTLE
[ENTER]
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
3-45
3-9 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)
BOARD LAYOUT (IN CHASSIS)
POWER BOARD
MAIN BOARD SERVO BOARD SW POWER SUPPLY
MAIN BOARD REPLACEMENT

MAIN BOARD CONNECTOR LAYOUT
CN4
CN3
CN8
CN6 CN7 CN5
CN14
CN15
CN17
CN19
3-46
Turn on the main power.
1
MAIN POWER SW
< Rear View >
Start the Peck.

2
Perform [Get Report] and [Get Parameters], and save

3
the Service Report and the parameters.
Turn off the main power and pull out the AC cord.
4
MAIN POWER SW
< Rear View >
3-47
Remove the I/S Cover, Right Top Cover and Chassis
5
Cover. RIGHT TOP COVER
I/S COVER
CHASSIS COVER
Remove the 4 screws as shown in the figure.

6
SCREW
< Top View >
SCREW
Disconnect the flexible cables and connector and

7 FLEXIBLE CABLE
remove the cables from the Clamps.
CONNECTOR CLAMP
FLEXIBLE CABLE
Pull out the Chassis to the front side.

8
CHASSIS
3-48
Disconnect all the cables from the Servo Board.
9

10
the Servo Board.
Disconnect the cables as shown in the figure from the

11
Main Board.
Disconnect the connector and flexible cable as shown in

12
the figure and fix them to the new Main Board.
Remove the 4 screws as shown in the figure and replace
with the new Main Board. FLEXIBLE CABLE
CONNECTOR
3-49
Connect the cables as shown in the figure to the Main
13
Board.
Fix the Servo Board with the 4 screws as shown in the

14
figure.
Put back the Chassis.

15
CHASSIS
Connect all the cables to the Servo Board.

16
3-50
Fix the Chassis with the 4 screws as shown in the figure.
17
SCREW
< Top View >
SCREW
Connect the flexible cables and connector and fix the

18 FLEXIBLE CABLE
cables with the Clamps.
CONNECTOR CLAMP
FLEXIBLE CABLE
19 Perform the following operations after replacement.

1. DIP SW SETTING
6. PUT PARAMETER
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
Revised 4 *Set the [DATE] in order of the [Year/Month/Day].
9. SENSOR CHECK
It can be performed in the Sensor Check.
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
3-51
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
Revised 4 *Set the [DATE] in order of the [Year/Month/Day].
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. SENSOR CHECK
It can be performed in the Sensor Check.
12. LIMIT & CUT DOWN POSITION INITIALIZE
16. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION
3-52
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN1] on
the SERVO BOARD
Connected to the [CN302]

on the POWER BOARD
Turn off the sub power, and then turn off the main power
1
and pull out the AC cord.
MAIN POWER SW
< Rear View >
Remove the I/S Cover, Right Top Cover and Chassis

2
Cover. RIGHT TOP COVER
I/S COVER
CHASSIS COVER
3-53
Remove the 4 screws as shown in the figure.
3
SCREW
< Top View >
SCREW
Disconnect the flexible cables and connector and

4 FLEXIBLE CABLE
remove the cables from the Clamps.
CONNECTOR CLAMP
FLEXIBLE CABLE
Pull out the Chassis to the front side.

5
CHASSIS
Disconnect all the cable from the SW Power Supply.

6
3-54
Remove the 4 screws as shown in the figure and replace
7
with the new SW Power Supply.
Connect all the cables to the SW Power Supply.
Set the output voltage of SW Power Supply to +41V.

8
1. Disconnect the connector on the Servo Board.
CONNECTOR
Make sure to disconnect the connector.
2. Turn on the main power.
Use the Digital Multi-Meter that can measure

the direct voltage.
MAIN POWER SW
< Rear View >
3. Put the black probe into CN51-1pin (GND) and the red
probe into CN51-6pin (Vout) on the SW Power
PROBE
Supply.
CN51-1pin CN51-6pin
3-55
4. Rotate the volume clockwise using the screwdriver to
VOLUME
adjust the output voltage value to +41+0.1.
When the output voltage exceeds the +41.4V,

SW Power Supply does not output the voltage
by the protection circuit on it.
In this case, SW Power Supply will output the
voltage by rotating the volume
counterclockwise. When the protection circuit
works, SW Power Supply may not output for a
while. Measure the voltage some time later
again.
Put back the Chassis.

9
CHASSIS
Fix the Chassis with the 4 screws as shown in the figure.

10
SCREW
< Top View >
SCREW
11 Connect all the cables to the SW Power Supply. FLEXIBLE CABLE
CONNECTOR CLAMP
FLEXIBLE CABLE
3-56
3-10 BATTERY REPLACEMENT
Do not recharge, short-circuit,

disassembly the lithium battery,
nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
1
Remove the Chassis cover.
CHASSIS COVER
MAIN POWER SW
< Rear View >
3-57
2 Remove the battery on the Main Board by pushing it
down and tilting towards right. SOCKET
MAIN BOARD
3 Replace the battery with new one.

SOCKET
Be careful with the direction of the battery.

BATTERY
MAIN BOARD
4 Turn on the main power, then turn on the sub power while
pressing the left, right and down keys to enter the
Service Mode. +
MENU
MENU
SERVICE MENU
5 Select [SUB MENU] > [CLOCK] > [TIME], and set the SERVICE MENU SUB MENU
time and press [ENTER] key. SUB MENU CLOCK
[ ] [ ]
CLOCK
TIME
[ ]
The display of [B] which shows a battery TIME

00:00:59 B
exhaustion disappears by this step. [ ]
TIME
13:01:59 B
[ ENTER ]
3-58
6 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press [ENTER] key. SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ] [ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
06/08/08
7
Fix the Chassis Cover.
CHASSIS COVER
MAIN POWER SW
< Rear View >
Dispose of the battery.

8
3-59
3-11 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !!
When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt
at the same time as removing the current belt.
There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt.
1
MAIN POWER SW
< Rear View >

I/S Cover
RIGHT TOP COVER
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
MAINTENANCECOVER
Right Top Cover
FRONTCOVER
I/S COVER
Separate the Tool Carriage from the Head Carriage. TOOL CARRIAGE
3
HEAD CARRIAGE
3-60
Remove the Tool Carriage Cover. TOOL CARRIAGE COVER
4
Remove the 4 rivets as shown in the figure to remove RIVETs

5 the Tool Carriage Board Cover.
TOOL CARRIAGE BOARD COVER
Disconnect the Crop Mark Sensor, Pinch Roller Sensor

6 CROP MARK SENSOR SOLENOID
PINCHROLLERSENSOR
Remove the 2 screws fixing the Tool Carriage Board.

7 TOOL CARRIAGE BOARD
SCREW
3-61
Remove the 2 screws to remove the Tool Carriage Board
8
Stay from the Tool Carriage Assy. TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
Loosen the 2 fixingscrews as shown in the figure.

9 < Top View / Left Side of the BELT >
And loosen the Adjustment Screw.
ADJUSTMENT SCREW FIXINGSCREW
Loosen the 4 screws as shown in the figure.

10
SCREW
Remove the Carriage Belt from the plate, and connect TAPE
11
the new belt with the scotch tape.
NEW BELT
CARRIAGE BELT
PLATE
3-62
Slowly pull the belt end which is not connected the new
12
belt until the new one reaches to the Belt Stay. BELT STAY
Check that the belt is not twisted.
Apply adequate quantity of grease (P/# :

39008297 FLOIL G 902 14KG) to pulleys.
< Left Side> < Right Side>
13 Tighten the screws as shown in the figure to fix both ends < Cross-section diagram >
of the Carriage Belt to the Belt Holder with the plastic
OK) SCREW
plate and metal plate.
CARRIAGE BELT CARRIAGE BELT
METAL PLATE
When fixing the Carriage Belt, make sure the

ends of the Carriage Belt are not overlapped.
PLASTIC PLATE BELT HOLDER
Be careful with the fixing direction of the plastic

NG) SCREW
plate and the fixing order of the plates. METAL PLATE
< Cross-section diagram >
OK) SCREW METAL PLATE

SCREW
PLASTIC PLATE
METAL PLATE
CARRIAGE BELT BELT HOLDER
Tighten the Adjustment Screw to have tension on the < Top view - Leftside of the Belt >
14 belt. And tighten the 2 Fixingscrews as shown in the
figure.
Do not tighten the Adjustment Screw tight.
FIXING SCREW
ADJUSTMENT SCREW
3-63
15 Fix the Tool Carriage Assy to the Tool Carriage Board
Stay. TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
16 Fix the Tool Carriage Board with the 2 screws as shown TOOL CARRIAGE BOARD
in the figure.
SCREW
17 Connect the Crop Mark Sensor, Pinch Roller Sensor, CROP MARK SENSOR SOLENOID
PINCHROLLERSENSOR
18 Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt.
Then, carry out the following adjustments.
1. [4-14 BELT TENSION ADJUSTMENT]

2. [4-15 BELT POSITION ADJUSTMENT]
3. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
Revised 1 4. [4-7 FLUSHING POSITION ADJUSTMENT]
5. CUTTING QUALITY CHECK
3-64
3-12 ENCODER SCALE REPLACEMENT

I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
MAINTENANCE COVER
FRONTCOVER
I/S COVER
Move the Head Carriage slowly leftwards.

2 HEAD CARRIAGE
Remove the Encoder Scale by removing the plate fixing

3
the Encoder Scale at its right end and the spring on its
left end.
ENCODER SCALE
SPRING PLATE
Remove the Spring Plate from the Encoder Scale and fix
4
it to the new Encoder Scale where there is no black dot
written on it.
SPRING PLATE BLACK DOT
Make sure not to scratch or put grease on the

Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
3-65
Put the Encoder Scale in between the Encoder Plate and
5
the Guide Rail. ENCODER SCALE
Then, fix the right end with the plate and hook up the SPRING PLATE
spring on the left end.
Make sure that the Encoder Scale is in place.
Do not loosen or tighten the screws fixing the

Encoder Plate.
SCREW
Move the Head Carriage in a whole width of the machine.

6
Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is
between the slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].
3-66
3-13 GRIT ENCODER REPLACEMENT
1
MAIN POWER SW
< Rear View >

2
Maintenance Cover
Left Side Cover
Left Cover
LEFT COVER
MAINTENANCE COVER
LEFT SIDE COVER
< Left Side >
Remove the screw as shown in the figure to remove the

3
Grit Encoder Board together with the stay. SCREW
STAY
GRIT
ENCODER
BOARD

4
Grit Encoder Stopper. GRIT ENCODER STOPPER
SCREW
3-67
Replace with the new Grit Encoder.
5
GRITENCODER
The both sides of the Grit Encoder is the

same.
When fixing the Grit Encoder, make sure not
to scratch or leave any fingerprints on the Grit
Encoder.
Fix the Grit Encoder Stopper with the 3 screws as shown

6
in the figure by holding the Shaft. GRIT ENCODER STOPPER
SHAFT
SCREW
Fix the Grit Encoder Board together with the stay so that
7
the Grit Encoder is in between the sensor. SCREW
Adjust the position GRIT

ENCODER
of the sensor so
that the clearance
1mm
with the Grit
Encoder is around STAY
1mm. SENSOR
GRIT
ENCODER
< Top View > BOARD
Revised 1
Rotate the Shaft by Flange to check that the Grit

8 GRIT ENCODER
encoder does not touch the sensor.
In case that the Grit Encoder touches the

sensor, loosen the screw as shown in the
figure to adjust the sensor by moving it right
and left. SHAFT
SCREW SENSOR
GRIT
ENCODER < Top View >
3-68
9
Service Mode.
MENU
MENU
SERVICE MENU
Check the GRIT ENCODER.

10
Go back to the [MOTOR MENU], and select [G-ENC. SERVICE MENU
CHECK] and press the [ENTER] key. Make sure the Grit
MOTOR MENU
Encoder functions correctly by confirming the display
[ ][ ]
shows [G-ENC. CHECK COMPLETED]. MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC: 6654
G-ENC: 6653
G-ENC. CHECK
COMPLETED
In case that [G-ENC. CHECK FAILED] appears, check

the followings. G-ENC. CHECK
FAILED
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There is no scratches or finger prints.
11 Fix the following covers.
Maintenance Cover
Left Side Cover
Left Cover
LEFT COVER
MAINTENANCE COVER
LEFT SIDE COVER
< Left Side >
3-69
3-14 PINCH ROLLER REPLACEMENT
1 Conical type is used on both left & right Pinch Rollers Left Pinch Roller Right Pinch Roller
and flat type is used for the Middle Pinch Rollers.
Red marking is done on the outer side of left &

right Pinch Rollers.
There is no marking on the middle Pinch
Rollers.
Red marking
Remove the E Ring on one side of the Pinch Roller and

2
pull out the Shaft.
PINCH ROLLER
Make sure not to lose the washers which are

fixed at both sides of the Pinch Roller.
E RING
SHAFT
Put the new Pinch Roller with washers and insert the
3
Shaft into the Pinch Roller.
Fixing operation becomes easy when you put the
washers to the Pinch Roller with grease.
WASHER
Fix the E Ring and check that the Pinch Roller rotates
4
smoothly.
E RING
3-70
3-15 CUTTER PROTECTION REPLACEMENT
1 Remove the Cutter Protection.

CUTTER PROTECTION
2 Wipe the adhesive on the Bed with alcohol.
3 Install the Cutter Protection from 1mm from right edge of

the Bed.
CUTTER PROTECTION
4 Make sure that the Cutter Protection is not bumpy.
CUTTER PROTECTION
1mm
3-71
3-16 HOLDER CABLE SHEET REPLACEMENT Revised 2
1
+
MENU
MENU
SERVICE MENU
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP],

2 SERVICE MENU
and remove ink by following the sequence. SUB MENU
[ ] [ ]
SUB MENU
PUMP UP
[ ]
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.

1234
PUMPING-UP...
>>>
3
MAIN POWER SW

I/S Cover
RIGHT TOP COVER
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
MAINTENANCECOVER
Right Top Cover
FRONTCOVER
I/S COVER
3-72
Remove the Cut Cable Guide.
5 SCREW SCREW
SCREW
< VP-300 >
1) Remove the 3 screws to remove the Cut Cable Guide.
CUT CABLE GUIDE

< VP-540 >
1) Remove the 3 screws to remove the Cable Support.
SCREW
Pull the flexible cable to access the screw.
SCREW
FLEXIBLE CABLE
CABLE SUPPORT
< Back Side > < Top View >
2) Remove the 3 screws to remove the Cut Cable Guide. SCREW SCREW
SCREW
CUT CABLE GUIDE
Remove the Carriage Cover.

6 CARRIAGE COVER
3-73
Disconnect the ink tubes from the Y tube joints, and put
7 CLAMPs
the scotch tape at the tip of the ink tube to prevent the ink
from coming out. And remove them from the Clamps.
Y TUBE
JOINTs
Open the clamp and disconnect the 3 flexible cables PRINT CARRIAGE BOARD FLEXIBLE CABLE
8
from the Carriage Board.
CLAMP
< Back Side > TUBE GUIDEs
Remove the Cable Holders and Holder Cable Sheets from

9
the Tube Guides leaving the flexible cables and Holder HOLDER CABLE SHEET CABLE HOLDER
Cable Plates.
HOLDER CABLE PLATE FLEXIBLE CABLE
TUBE GUIDEs
3-74
Replace the tube guides if they are not following tube
10
guide.
TUBE GUIDEs
Parts No. : 1000003293

Parts Name : GUIDE,TUBE TYPE3 VP-540
Revised 3
Fix the new Cable Holders and Holder Cable Sheets to the Tube Guides with reference to the following figures.
11
TUBE GUIDEs
Make sure that the cables fit

in the grooves of the tube
guides.
CABLES
TUBES
TUBEGUIDE
< Cross section >
Be careful that < Fixing Position >

the fixing order.
CABLE HOLDER
HOLDER CABLE SHEET x 2
FLEXIBLE CABLE x 3
CABLE HOLDER
HOLDER CABLE PLATE
TUBEGUIDE
3-75
Make sure that the fixing direction of FLEXIBLE CABLE CABLE HOLDER
the Holder Cable Plate is correct. HOLDER CABLE SHEET HOLDER CABLE PLATE
CABLE HOLDER TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
Fix the 2 Tube Guides.

12
Connect the flexible cables to the Carriage Board, and fix
them to the clamps.
In case of replacing the tube guides, cross

the tubes two by two as shown in the figure,
when fixing the tubes to the tube guides. < Back Side >
TUBE GUIDEs
CARRIAGE BOARD FLEXIBLE CABLE
Make sure that the tubes do not touch the

plate and Cable Guide Support.
Cross
PLATE CABLE GUIDE SUPPORT
Cross the tubes two by two as shown in the figure, and

13 CLAMPs
fix them to the Clamps.
< Back Side >

3-76
Connect the tubes to the Y tube joints.
14
Fix them to the Clamps. CLAMPs
Y TUBE JOINTs
Fix the Carriage Cover.

15 CARRIAGE COVER
16 Fix the Cut Cable Guide. SCREW SCREW
SCREW
< VP-300 >
1) Fix the Cut Cable Guide with the 3 screws as shown in
the figure.
CUT CABLE GUIDE
< VP-540 >

1) Fix the Cut Cable Guide with the 3 screws as shown in SCREW SCREW
the figure.
SCREW
SCREW
CUT CABLE GUIDE
3-77
2) Fix the Cable Support with the 3 screws as shown in the
SCREW
figure.
CABLE SUPPORT
< Top View >
17 Move the Head Carriage in a whole width of the machine

manually to make sure that there is no noise.
Confirm the cable assemblies when it makes abnormal
noise.
HEAD CARRIAGE
18 After turning on the main power, turn on the sub power

Service Mode.
MENU
MENU
SERVICE MENU
19 Select [SERVICE MENU] > [SUB MENU] > [FILL INK], SERVICE MENU
and perform Ink Filling by following the sequences. SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ]
CHECK
DRAIN BOTTLE
[ENTER]
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
3-78
4 Adjustment
4-1 SERVICE MODE
MENU
[ ], [ ], [ ] + POWER ON [ MENU ] key SERVICE MENU
SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the Head Rank for each head
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [ ] and [ ] keys and parameters can be changed with
[ ] and [ ] keys. The digit being changed is marked with an
under bar. Press [ENTER] key to save the settings.
HEAD RANK HEAD RANK 4 It beeps for alerting when the calculation for verification,
HEAD 4 1234567 (1/5) CHECK SUM, is not correct in order to avoid input error.
PRINT MENU HEAD ADJUST BIAS PERFORMING

HEAD ADJUST BIAS TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing

[ ] or [ ] keys while in [TEST PRINT] menu. Also by
BIAS pressing [ ] or [ ] keys again after feeding, media returns
--- VIEW --- to the original position.
HEAD ADJUST VERTICAL PERFORMING

VERTICAL TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing

[ ] or [ ] keys while in [TEST PRINT] menu. Also by
VERTICAL pressing [ ] or [ ] keys again after feeding, media returns
--- VIEW --- to the original position.
HEAD ADJUST HORIZONTAL PERFORMING

HORIZONTAL TEST PRINT TEST PRINT
HORIZONTAL H2 H3 H4
DT1, Low 2 1 3
HORIZONTAL H2 H3 H4
DT3, Low 2 1 3
Only for VP-540
HORIZONTAL H2 H3 H4
DT1, High 2 1 3
HORIZONTAL H2 H3 H4
DT3, High 2 1 3
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ]
keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end.
It starts with H2 when H1 is defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
HEAD ADJUST BI-DIR.DEFAULT TEST PRINT PERFORMING

BI-DIR.DEFAULT TEST PRINT 1234 TEST PRINT
Cursor can be moved with [ ] and [ ] keys, and the heads can be
turned ON/OFF with [ ] and [ ] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [ ] key when the cursor is on the head 1.
BI-DIR.DEFAULT H1 H2 H3 H4
DT1, Low 2 1 3 2
DT3, Low 2 1 3 2
Only for VP-540
DT1, High 2 1 3 2
DT3, High 2 1 3 2
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys.
[ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end.
Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
This menu is hidden normally.

HEAD ADJUST STANDARD HEAD It appears when Base Head Menu is enabled
on Bit6 of PAGE2 in SYSTEM SWITCH menu.
STANDARD HEAD 1 > 1
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
Error (beeps 2 times)
This is for checking the installation and LINEAR ENCODER Error is found on Linear
operation of Linear Encoder and Scale. SETUP FAILED Encoder and Scale.
Refer to [4-6 LINEAR ENCODER SETUP].

PRINT MENU NOW PROCESSING.. LINEAR CALIB.
LINEAR CALIB. SETUP COMPLETED
Revised 7 LINEAR CALIB.

0.18%
This is for calibrating the cutting size in the scan
direction by calculating the expansion and contraction Error (beeps 2 times)
amount of the Encoder Scale. LINEAR CALIB.
FAILED TO SETUP
PRINT MENU CALIB.DEFAULT PERFORMING This menu is used for Calibration.

CALIB.DEFAULT TEST PRINT TEST PRINT Refer to [4-11 CALIBRATION].
When it shows [ ***** ], it means

CALIB.DEFAULT that it has never been setup and it
SETTING needs to be set. In this case, even if
SETTING +0.05% +0.10% adjustment is unnecessary by the
test result, [0] must be set here.
PRINT MENU TEST PATTERN PERFORMING This is for checking the Head
TEST PATTERN HORIZONTAL TEST PRINT Alignment in Horizontal.
TEST PATTERN PERFORMING This is for checking the Head

BI-DIR. TEST PRINT Alignment in Bidirectional.
It prints on the entire print range

TEST PATTERN PERFORMING with solid single color by each
FILL TEST PRINT head. Print mode is fixed at 720
dpi and 8 pass.
TEST PATTERN PERFORMING This print pattern is for checking a

shifting error in Bidirectional and
BI-DIR. CHECK TEST PRINT also for confirming the mechanical
tendency.
PRINT MENU NOW PROCESSING.. FLUSHING ADJ. NOW PROCESSING..

FLUSHING ADJ. SET POSITION
This is for adjusting the flushing position. For VP-540, set the head height to LOW.
As entering the menu, the Head Carriage moves to the current flushing position. With [left] and [right] keys, move the Head Carriage to the position where
the surface of the leftmost Cap Top slightly touches the Head Surface, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is
automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK This is for checking the
I/S MENU I/S CHECK COMPLETED operation of the wiper motor
Checking and sensor. Make sure not
Error
to have the Head Carriage
I/S CHECK ERROR and Tool Carriage above the
WIPER wiper unit during the check.
I/S MENU PUMP CHECK NOW PROCESSING.. This is for checking the pump
PUMP CHECK PUMP SUCTION motor. The rotation for both ink
suction and release can be
checked. Pump motor rotates
for 5 seconds and stop.
PUMP CHECK NOW PROCESSING..
PUMP RELEASE
The wiper can be moved
manually. Option: FRONT/REAR
I/S MENU I/S CONTROL WIPER Default: FRONT
Caution: Make sure not to have
I/S CONTROL WIPER FRONT the Head Carriage and Tool
carriage above the wiper unit
during this operation.
Normal
I/S MENU NOW PROCESSING.. WIPER AGING
WIPER AGING COMPLETED This is for confirming that the
wiper is operated properly.
WIPER AGING
FAILED !!
4-2
Remove all cartridges All cartridges must be removed before entering IC
before pressing [ENTER] key Set cartridge to SLOT1 CHECK menu.
I/S MENU CARTRIDGE IC CHECK It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First, it confirms if
CARTRIDGE IC CHECK SLOT1 INSERT there is the driver for IC detection. The message below
is shown when an error is found on the driver.
Error IC CHECK
IC CHECK SYSTEM ERROR
SLOT1 ERROR Next, IC communication is checked individually by slot.
Normal When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC for checking. Display
IC CHECK shows [OK], when the communication is done properly.
SLOT1 OK As cartridge is removed, the slot number of next
cartridge to be inserted is displayed. Starting from
SLOT1, it continues to SLOT4 in order. When the check
From SLOT1 to 4 in order of SLOT4 is completed, the following message is
displayed at the end of check.
Set cartridge to SLOT12
IC CHECK IC CHECK
SLOT4 INSERT COMPLETED
It returns to IC CHECK menu by pressing [ENTER] key.
Error When communication is failed, it displays as below.
IC CHECK IC CHECK
SLOT4 ERROR SLOT1 ERROR
Normal It returns to IC CHECK menu by pressing [ENTER] key.
IC CHECK
NOTE:
SLOT4 OK Any cartridge can be used for this check as long as it
has IC chip on it.
No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
IC CHECK written. However, the count of the installation in this
COMPLETED check is not written.)
Before this IC CHECK, make sure Cartridge Sensor is
working properly.
CARTRIDGE SL1 : SERIAL

Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5
SL1 : INK TYPE

Ink type of the Ink Cartridge IC is displayed.
Max K
SL1 : CAPACITY
Ink capacity of the Ink Cartridge IC is displayed.
200cc
SL1 : LOT NO.

Lot No. of the Ink Cartridge IC is displayed.
40216A
SL1 : CONSUM. Ink consumption of the Ink Cartridge is displayed.

100.000cc
SL1 : TIME
The used time of the Ink Cartridge is displayed.
0y000d00h00m00s
SL1 : INSERT The insert count of the Ink Cartridge is displayed.

1 times
SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000
It reads the information written on the IC of each carriage.

CARTRIDGE Following messages are displayed when some error is found.
SLOT 2 Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE A cartridge with no IC is inserted, wire break or short
SLOT 4 SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
4-3
SERVICE MENU CUTTING MENU CROPMARK SENSE MIN 0.7V MAX2.3
CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK [2.0V ]
This is for adjusting the level of Crop Mark Sensor.

Refer to [4-8 CROP MARK SENSOR ADJUSTMENT].
CROPMARK SENSE ADJUST

ADJUST +2 +1
This is for adjusting the Crop Mark Sensor sensitivity. There are 3 levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed with the default level setting.
Default: 0
CUTTING MENU FORCE ADJUST 30gf

This is for adjusting the Tool Pressure.
FORCE ADJUST 30gf 17 16 Refer to [4-13 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30 Default: 17
200gf Range: 31 to 80 Default: 56
FORCE ADJUST 200gf

200gf 56 57
CUTTING MENU CROP-CUT ADJ. PERFORMING This test pattern is for adjusting the cut position
CROP-CUT ADJ. TEST PRINT TEST PRINT during automatic Crop Mark detection. It prints a
square Crop Mark and cuts the contour after
detecting the mark.
CROP-CUT ADJ. F:+0.30 +0.30mm When it shows [ ***** ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with [MENU] key [0] must be set here.
CROP-CUT ADJ. PERFORMING This test pattern is for adjusting the cut position
TEST PRINT 2 TEST PRINT during automatic Crop Mark detection. It prints a
square Crop Mark and continuously prints 0.1mm
scales for both scan and feed direction, and then
cuts crosswise after detecting the mark.
CUTTING MENU PRINT-CUT ADJ. PERFORMING This test pattern is for adjusting the print & cut
PRINT-CUT ADJ. TEST PRINT TEST PRINT position. It prints 3 square Crop Marks along the
scan direction and cuts the contours of the marks.
PRINT-CUT ADJ. F:+0.30 +0.30mm When it shows [ ***** ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with [MENU] key [0] must be set here.
PRINT-CUT ADJ. PERFORMING This test pattern is for adjusting the print & cut
TEST PRINT 2 TEST PRINT position. It prints 0.1mm scales for both scan and
feed direction and then cuts crosswise.
SERVICE MENU FRSHODPULWwab 1234

SENSOR CHECK *** H * *EC
This menu displays the real-time status of each sensor. It shows [ * ] when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each alphabet stands for as follows. Cartridge Sensor and Ink Empty Sensor.
F: Front Paper Sensor U: Head Up/Down Sensor Head Up/Down Sensor (VP-300: Fixed) Each color has 2 positions and the left side
R: Rear Paper Sensor L: Sheet Load Sensor H: Head HIGH on the display shows the left-side head.
S: Crop Mark Sensor W: Pinch Roller Sensor L: Head LOW
H: Head Lock Sensor w: Wiper Sensor Blank: Cartridge not inserted, Ink remains
O: Limit Sensor a: TU Motor Drive Sensor TU Motor Drive Sensor C: Cartridge inserted, Ink remains
D: Side Cover Sensor (When TU is connected) * : Driving E: Cartridge not inserted, Ink empty
P: Maintenance Cover Sensor b: Not in use Blank: Not driving * : Cartridge inserted, Ink empty
SERVICE MENU THERMISTOR CHK This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1.
THERMISTOR CHK HEAD:25 C/ 77 F The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
4-4
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. The cursor moves
SUB MENU SERIAL NO. ZS00000 between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and
[ ] keys.
SUB MENU CHANGE INKTYPE NOW PROCESSING..

To Setup View
CHANGE INKTYPE MAX 4 MAX 4
BUSY LED flashes
This is for changing the Ink Type. Different from the process in the User Menu, Ink Type Max 4 : ECO-SOL Max CMYK
operations such as Head Wash and Fill Ink are not included. PIG 4 : PIG CMYK
This menu is used as a correction purpose when a wrong-type ink is selected. UNKNOWN: Ink Type not specified
When the ink type is changed, Ink System is initialized internally and then it exits
the menu and Setup is canceled.
SUB MENU CHECK

FILL INK DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE INSTALL SET SOL CRT.

E-SOL Max4COLOR DRAIN BOTTLE 1234
Goes next, when cartridge is set
FILLING INK... CHECK

DRAIN BOTTLE
Goes next, when completed
SUB MENU CHECK REMOVE SOL CRT. PUMPING-UP...

PUMP UP DRAIN BOTTLE 1234
Goes next, when cartridge is removed Goes next, when completed
SUB MENU CHECK

Cleaning and ink filling for after head replacement.
HEAD REPLACE DRAIN BOTTLE
SET SOLCL-LIQUID FILLING INK... REMOVE SOL CL FILLING INK...

1234 1234
Goes next, when cleaning cartridge is set Goes next, when cleaning cartridge is removed
CHECK SET SOL CRT. FILLING INK... CHECK

DRAIN BOTTLE 1234 DRAIN BOTTLE
Goes next, when cartridge is set
SUB MENU CHECK REMOVE SOL CRT. SET SOLCL-LIQUID

HEAD WASH DRAIN BOTTLE 1234 1234
Goes next, when cartridge is removed Goes next, when
cleaning cartridge is set
WASHING HEAD... REMOVE SOL CL WASHING HEAD...

1234
Goes next, Goes next, when completed
when cleaning cartridge is removed
SUB MENU PERIODIC CL. This is for selecting a cleaning type for [PERIODIC CL.] function.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and Flushing only

LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU FAN CHECK This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans.
FAN CHECK VACUUM FAN Fan turns off automatically as exiting this menu.
SUB MENU TU CHECK TU Selecting [START], the operation of TU can be

TU CHECK TU START STOP confirmed by manually moving the dancer roller of TU.
The driving status of TU is indicated on the upper right
of the display. It shows [ * ] while driving and it is blank
When Take-Up unit is not connected
when not driving. Also selecting [STOP], make sure TU
TU IS does not drive when the dancer roller is moved. Once
back out this menu, the initial status here is always
NOT CONNECTED [START] despite what is selected before.
4-5
SUB MENU CLOCK DATE DATE
Revised 4
CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] Display [Year/Month/Day] Edit
CLOCK TIME TIME

TIME 01:01:59 01:01:59
Display Edit
TIME TIME It shows [B], when

01:01:59 B 01:01:59 B battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it
performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time
record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here.
When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as
a referential information.
SUB MENU DIP SW CHECK This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in
DIP SW CHECK 0110 0000 order from the left. [0] is OFF and [1] is ON.
bit # [ 1 2 3 4 5678]
SUB MENU KEY CHECK This is for checking the operation of panel keys. It shows [NONE] on the lower LCD
before pressing any key. It shows the key name when a key is pressed. And it shows
KEY CHECK NONE the message [KEY ERROR] when 2 or more keys are pressed at the same time, and
it is considered that no buttons are pressed. You can exit this menu with [ ] key.
Therefore, [ ] key needs to be the last button to be pressed in order to check all
keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When
exiting, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly.
The power cannot be turned off with the Sub Power SW while performing this menu
SUB MENU This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially
Abbreviated
LCD/LED/BUZ CHK performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF
of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on
Returns when completed
LCD, and display of all characters available on LCD.
Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data

SUB MENU DETECTING... This is for checking the data input from network. The check sum and input data byte
PORT CHECK 00: 0B are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of
2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They
Receiving data from network are cleared when [ENTER] key is pressed. The input data byte overflows at
4GB(4294967296B) and is reset to 0.
NETWORK
B3:1073741624B
SUB MENU MAINTE. MSG. This is for setting the timing to show the message for maintenance. It displays the
MAINTE. MSG. NONE 100 hours message suggesting to perform maintenance when the total print time reaches the
specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SERVICE MENU MOTOR MENU AGING SCAN SCAN : Aging for Scan Motor.
MOTOR MENU AGING SCAN NOW AGING The Head Carriage runs max. printing width
in Scan direction.
FEED : Aging for Feed Motor.

Grit Roller runs 100mm back and forth.
AGING FEED
BOTH : The Head Carriage runs max. printing width
FEED NOW AGING in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
CUTTING : The Tool Carriage runs max. printing width

AGING BOTH in Scan direction, and at the same time, Grit Roller
runs the half of max. printing width back and forth.
BOTH NOW AGING
AGING CUTTING To stop Aging, press [ENTER] key. The Head Carriage
automatically returns to the capping position, and it returns to the
CUTTING NOW AGING former menu after the Head is capped.
Make sure not to perform Aging for excessive time when the
head has ink, in order to prevent the head from being damaged
by dried ink. When Aging is performed with ink filled, it runs while
performing the Flushing operation. No Flushing when ink is not
filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK SERVO LOCK This is for checking whether Servo Motor can be locked
SERVO LOCK S: 100 F: * 0 0 properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
long as the feed-back is proper.
Servo Motor : FREE Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the power is
SERVO LOCK SERVO LOCK controlled normally.
As for [F(Feed direction)], the value displayed on the left changes
F: 240 20 F: 0 0 by Grid Encoder, and the right changes by Motor Encoder.

MOTOR MENU M-ENC: 6654 G-ENC. CHECK This is for checking whether the Grit Encoder functions normally.
G-ENC: 6653 COMPLETED Be careful with the Feed Motor which drives as executing this
G-ENC. CHECK menu.
The motor drives about 4 times and it displays the coordinates
of the stop position of Motor Encoder and Grit Encoder at each
time. The result is judged by the last Encoder coordinates.
G-ENC. CHECK
FAILED
4-6
SERVICE MENU HEATER MENU SVC.MODE HEAT.
The heater does not operate when the machine is started in Service Mode. Set [START] here
HEATER MENU SVC. MODE HEAT. STOP > STOP when the heater needs to be on. [START] is canceled once the Sub Power is turned off and
the setting is back to [STOP] when entering the Service Mode next time.
HEATER MENU HEATER ADJUST PRINT This is for setting the offset of heater temperature.
HEATER ADJUST PRINT 0 -3 The heater is controlled with this offset value added
to the temperature displayed on the LCD.
Range: -5 to +5 Default: 0
HEATER ADJUST DRYER

DRYER 0 -3
HEATER MENU PREHEAT TEMP. This is for setting the heater temperature for [PREHEATING] under the
[HEATER MENU] in the User Menu.
PREHEAT TEMP. 35 C 35 C Range: 20 to 40 C Default: 30 C
HEATER MENU HEAT TIMEOUT This is for setting the time to show the confirmation message when controlling heater
HEAT TIMEOUT OFF 10min temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when
the temperature controll is not completed at the specified timing when controlling the heater
temperature before printing.
Range: OFF, 10 to 30 min (by 10 min) Default: 20 min
Print Heater : OFF Print Heater : ON

HEATER MENU PRINT _ 25 C PRINT _ 40 C
*
HEATER CHECK DRYER 25 C DRYER 25 C
This is for checking the heaters and thermistors.

While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys
are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only
means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off
automatically when exiting the menu.
Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF.
The temperature is displayed in Celsius only.
SERVICE MENU SYSTEM SWITCH PAGE1 This is the software switch for switching the setting of supporting functions. Normally, it is not necessary
to change. Each bit can be selected by [ ] and [ ] keys and switched by [ ] and [ ] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
bit #[ 8 7 6 5 4 3 2 1 ]
Bit Contents Meanings Default
SYSTEM SWITCH PAGE16 Reflection of the heater related [1] enables the settings of [FULL WIDTH S] and
PAGE1:Bit4 0
parameters to the test pattern [PERIODIC CL.] for all test patterns.
PAGE16 00000000
PAGE1:Bit7 Periodic flushing of MAX ink Enables with [0], Disables with [1] 0
bit #[ 8 7 6 5 4 3 2 1 ]
With [1], [STANDARD HEAD] menu is added
PAGE2:Bit6 Base Head Menu 0
to the Service Menu
* All the default of the items not shown here is [0].
CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F

HISTORY MENU MOTOR GROUP 3 hours CLEAR
In History Menu, the parameters are separated in groups CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP /
by categories. The parameters can be displayed or cleared WIPE GROUP / PRINT GROUP / CUTTING GROUP /
by selecting the group. INK GROUP / HEATER GROUP / ERROR GROUP /
SYSTEM
SERVICE MENU REPORT SERVICE REPORT Reports can be printed. The head to print the report is selectable, considering the case of head
SERVICE REPORT HEAD H1 trouble. Select a head with [ ] and [ ] keys and press [ENTER] key to start printing.
REPORT
H1/H2/H3/H4 SERVICE : Service Report is printed. It prints the Service Information additionally to the System
Report of the standard menu.
HISTORY : History Report is printed.
REPORT HISTORY REPORT CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on the IC of the Ink
Cartridges installed on the machine.
HISTORY REPORT HEAD H1 EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
100/200/ALL(400).
H1/H2/H3/H4 ALL : All Reports are printed together. (System Report, Service Report, History Report,
Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
REPORT CARTRIDGE (9600bps, N81, X : ON/OFF)
CARTRIDGE HEAD H1
H1/H2/H3/H4
REPORT SELECT MAXIMUM EVENT LOG

Required Printing Area
EVENT LOG 100 LOGS HEAD H1
SERVICE: W270 L360mm
Options: 100LOGS/200LOGS/ALL HISTORY: W165 L160mm
CARTRIDGE: W180 L35mm
EVENT LOG/100 LOGS: W280 L155mm
REPORT EVENT LOG/200 LOGS: W280 L285mm
SERIAL EVENT LOG/ALL(400): W280 L545mm
4-7
HISTORY MENU
MOTOR GROUP
Item Contents Unit Reference
MOTOR FEED Total time that the Feed Motor has been rotated. hour
MOTOR SCAN Total time that the Scan Motor has been rotated. hour Life: 1500 hours
PUMP TIMES Total time that the Pump Motor has been rotated. times Life: 200,000 times
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP
SHOT COUNT 1 Number of shots fired from the nozzle(H1 left) Shots/1000 Life: 6 billion Shots/nozzle
SHOT COUNT 2 Number of shots fired from the nozzle(H1 right) Shots/1001 Life: 6 billion Shots/nozzle
Number of times the Wiping has been
WIPE H1 times
performed.(H1)
WIPE H2 times
performed.(H2)
WIPE H3 times
performed.(H3)
WIPE H4 times
performed.(H4)
Number of times the Rubbing has been
RUB H1 times
performed.(H1)
RUB H2 times
performed.(H2)
RUB H3 times
performed.(H3)
RUB H4 times
performed.(H4)
Number of times the Normal Cleaning has been
NORMAL CL. H1 times
performed.(H1)
NORMAL CL. H2 times
performed.(H2)
NORMAL CL. H3 times
performed.(H3)
NORMAL CL. H4 times
performed.(H4)
Number of times the Medium Cleaning has been
MEDIUM CL. H1 times
performed.(H1)
MEDIUM CL. H2 times
performed.(H2)
MEDIUM CL. H3 times
performed.(H3)
MEDIUM CL. H4 times
performed.(H4)
Number of times the Powerful Cleaning has been
POWERFUL CL.H1 times
performed.(H1)
performed.(H2)
performed.(H3)
performed.(H4)
Number of times the Automatic Cleaning has been
AUTO CL.H1 times
performed.(H1)
AUTO CL.H2 times
performed.(H2)
AUTO CL.H3 times
performed.(H3)
AUTO CL.H4 times
performed.(H4)
CLEAR H4 Clear all the value of the H4.
CLEAR ALL Clear all the value of all the Head.
4-8
MAINTENANCE GROUP
Number of times the Head Maintenance([SUB
MAINTE. COUNT MENU]>[MAINTENANCE]>[CLEANING]) has been times
performed.
This value is cleared automatically after carrying out the
TOTAL TIME Lapsed time from the last Head Maintenance hour
Head Maintenance.
This value is cleared automatically after carrying out the
PRINTING TIME Printing time from the last Head Maintenance hour
Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
WIPING COUNT Number of times the Wiping has been performed. times This value is cleared automatically after replacing it.
RUBBING COUNT Number of times the Rubbing has been performed. times This value is cleared automatically after replacing it.
WIPE REPLACE Number of times the Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
PRINTING TIME Total time of printing performed. hour test print time is excluded.
PRINT PAGES Number of pages printed pages
CLEAR ALL Clear all the value in the PRINT GROUP.
CUTTING GROUP
CUTTING TIME Total time of cutting performed. hour Test print time is excluded.
DISCONNECT Number of times the carriage has been disconnected. times Disconnection of Tool Carriage and Head Carriage.
CLEAR ALL Clear all the value in the CUTTING GROUP.
INK GROUP
Number of times the Ink Cartridge 1 has been
CARTRIDGE 1 times
changed.
CARTRIDGE 2 times
changed.
CARTRIDGE 3 times
changed.
CARTRIDGE 4 times
changed.
CHANGE INK Number of times the Ink type has been changed. times
CLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUP
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number of the last 5 Calls. No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred. times
MOTOR ERROR S Number of times the Scan Motor Error has occurred. times
Number of times the Low Temperature Error has
LOW TEMP.ERR. times
occurred.
Number of times the High Temperature Error has
HIGH TEMP.ERR. times
occurred.
Number of times of forced capping for Head dry prevention
Number of times the Emergency Capping Error has
EMERG. CAPPING times that works when cap is left open for 3 minutes or more due
occurred.
to cover open or other reasons.
When cap is left open, it is detected when machine is
START UNCAPPED Number of times the machine has started uncapped. times
started.
CLEAR ALL Clear all the value in the ERROR GROUP.
HEATER GROUP
PRINT USE TIME Total time of Print Heater used. hour
DRY USE TIME Total time of Dryer used. hour
CLEAR ALL Clear all the value in the HEATER GROUP.
SYSTEM GROUP
POWER ON COUNT Number of times Sub Power has been turned on. times
POWER ON TIME Total time of Sub Power ON. hour Sleep time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode. hour
SHEETCUT COUNT Number of times the Sheet Cut has been performed. times It counts Auto Sheet Cut performed by both printer and RIP.
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-9
SERVICE REPORT
Service Report
Head rank H1 : 75Y383DSXTZWWST ............ 006..D
H2 : 6A03737VVVYWVRT ............ 002..D
H3 : 7AV4040TURXYXRS ............ 00L..D
H4 : 76V3937STSWXXSU ............ 00W..D
H1 H2 H3 H4
Head hori.(DT1. Low) : +1 0 0
(DT3. Low) : +1 0 +0.5
(DT1. High) : +1 0 +1
:
(DT3. High) +1.5 0 0
:
Head bi (DT1. Low) +10 +9.5 +10 +9
:
(DT3. Low) : +8 +7 +8 +7
(DT1. High) : +20 +18.5 +21 +19
(DT3. High) : +16 +15.5 +17 +16
Dip SW : 00000000
System SW page ( 1- 4) : 00000000 00000000 00000000 00000000
System SW page ( 5- 8) : 00000000 00000000 00000000 00000000
System SW page ( 9-12) : 00000000 00000000 00000000 00000000
System SW page (13-16) : 00000000 00000000 00000000 00000000
Network I/F version : Print Server 1.1 (Tue May 30 14:46:26 JST 2006)
Maintenance request : NONE
Booter version : 1.00 Heater adjust(PRINT) : 0 C
Battery : Charged Heater adjust(DRYER) : 0 C
Periodic CL. degree : NORMAL Preheat temperature : 30 C
Limit position : 25.6 mm Heating timeout : 20 min
Cutter down position : 1725.8 mm Drain liquid volume : 192.0 cc
Calibration default : -0.26 % Standard head : 1
Encoder position(L) : 1516.6 mm Flushing pos adjust : 0.00 mm
Encoder position(R) : 145.0 mm
Environment match : +0.028 % Crop-tool adjust (F/S): -0.40/ 0.00 mm

Encorder calibration : +0.028 % Print-cut adjust (F/S): -0.20/ +0.60 mm
Force adjust 30gf : 14 Crop sensor adjust : 0
Force adjust 200gf : 53
Roland Versa CAMM series

Model : VP-540 IP Address : 192.168.000.100 Ink type : E-SOL Max 4Color
Version : 1.00 Subnet Mask : 255.255.255.000 Ink remain (1-4) : 76/ 62/ 59/ 73
Serial No. : XXXXXXX Gateway Address : 000.000.000.000
Date : 2007/01/11 14:19 MAC Address : 00:40:AB:00:0C:E1
Head Temperature : 27 C / 82.4 F Heater temp.(PRINT) : 28 C / 82 F
Heater temp.(DRYER) : 26 C / 78 F
Menu language : Japanese Calibration : +1.00 % Vacuum power : Auto
Length unit : mm Full width scanning : FULL Set remain at loading : Disable
Temperature unit : C Scan interval : 0.0 sec Heater setting(PRINT) : 35 C / 94 F
Head height : Low Sleep : Enable Heater setting(DRYER) : 40 C / 104 F
Edge detection : Enable Sleep interval : 30 min Feed for dry : Disable
Empty mode : Stop Sheet remain : 0.0m Preheating : PREHEAT
Bi-dir. simple : 0 Periodic cleaning : NONE Media clamp : SHORT
: H1 H2 H3 H4 : H1 H2 H3 H4
Bi-dir. adjust No.1 : -4.5 -4 -3.5 -3.5 No.3 : -5 -4 -4 -4.5
No.2 : 0 0 0 0 No.4 : -2 -2 -2.5 -2
Tool parameter :
Force : 90 gf Cutting calib. (F/S) : 0.00/ 0.00 % Cutting priority : Command
Velocity : 30 cm/s Print-cut adjust (F/S) : 0.00/ -0.05 mm Prefeed : Disable
Offset : 0.250 mm Crop-cut adjust (F/S) : +0.10/ +0.05 mm Auto Env Match : Enable
Up velocity : 30 cm/s
Preset name : PRESETTING1
Calibration : 0.00 % Scan interval : 0.0 sec Force : 50 gf Cutting calib. (F/S) : 0.00/ 0.00 %
Heater setting(PRINT) : 35 C / 94 F Edge detection : Enable Velocity : 30 cm/s Print-cut adjust (F/S) : 0.00/ 0.00 mm
Heater setting(DRYER) : 40 C / 104 F Full width S : FULL Offset : 0.250 mm Crop-cut adjust (F/S) : 0.00/ 0.00 mm
Feed for dry : Disable Preheating : Preheat Up velocity : 30 cm/s
Bi-dir. simple : 0 Vacuum power : AUTO
Bi-dir. Adjust No.1 : 0 / 0 / 0 / 0 No.3 : 0 / 0 / 0 / 0
No.2 : 0 / 0 / 0 / 0 No.4 : 0 / 0 / 0 / 0
No.2 : 0 / 0 / 0 / 0 No.4 : 0 / 0 / 0 / 0

No.2 : 0 / 0 / 0 / 0 No.4 : 0 / 0 / 0 / 0
4-10
HISTORY REPORT
History Report
Model : VP-540 Serial No. : XXXXXXX
Version : 1.00 Date : 2007/01/11 14:24
==== Motor group ====
Motor feed (trip / total [clear]): 0/ 0 hours [0]
Motor scan (trip / total [clear]): 9/ 9 hours [0]
Pump Times (trip / total [clear]): 1,703/ 1,703 times [0]
==== Maintenance group ====
Mainte. count : 0 times
Total time : 483 hours
Printing time : 8 hours
==== Wiper group ====
Wiping count : 86 times
Rubbing count : 6 times
Wiper replace count : 0 times
==== Head group ====
Shot Cnt. 1 (trip/total [clear]): 2,697/ 2,697
: H1 H2 H3 H4
Wiping count for head : 43 43 43 43 times
Rubbing count for head : 3 3 3 3 times
Headrank set count : 0 0 0 0 times
Auto cleaning count : 17 17 17 17 times
Normal cleaning count : 4 4 4 4 times
Medium cleaning count : 0 0 0 0 times
Powerful cleaning count : 1 1 1 1 times
==== Print group ====
Printing time : 6 hours
Print pages : 34 pages
==== Ink group ====
Cartridge change(1-4) : 0 1 2 0 times
Change ink type : 0 times
==== Error group ====
Service call count : 0 times
Service call history : **** **** **** **** ****
Motor error (feed) : 0 times
Motor error (scan) : 2 times
Low temperature error : 0 times
High temperature error : 0 times
Emergency capping : 0 times
Start uncapped : 2 times
==== Heater group ==== PRINT DRYER
Heater used time : 6 6 hours
==== System group ====
Power on count : 97 times
Power on time : 37 hours
Sleep time : 2 hours
Sheet cut count : 33 times
Peck used count : 0 times
==== Cutting group ====
Cutting time : 0 hours
Disconnect carr. count : 67 times
4-11
INK CARTRIDGE REPORT
Ink Cartridge Report

Model : VP-540 Serial No. : XXXXXXX
Version : 0.50
No: SERIAL/ INK TYPE/ CAP./ LOT No/ CONSUM./ TIME/ INS./ FLAG
1: 14d178b002000071/ eSOL K/ 200cc/ 60907A/ 47.879cc/0y015d04h14m08s/ 1/ 00000000
2: 000000018ebb7700/ eSOL C/ 200cc/ 61004A/ 75.914cc/0y015d04h14m03s/ 1/ 00000000
3: 000000018ef67200/ eSOL M/ 200cc/ 61021A/ 81.901cc/0y015d04h13m58s/ 1/ 00000000
4: 000000018f613b00/ eSOL Y/ 200cc/ 61026A/ 53.789cc/0y015d04h13m52s/ 1/ 00000000
EVENT LOG REPORT
Event log Report

Model :VP-540 Serial No. : XXXXXXX
Version :0.50 Date : 2007/01/11 17:20
Date Time Temp. Event Information Date Time Temp. Event Information
+--------+-----+------+---------------+---------------------------++--------+-----+------+---------------+---------------------------
07/01/11 17:20 27 Print start Testpattern 07/01/10 12:57 26 Print start Testpattern
06/01/11 17:19 27 Print done Testpattern 07/01/10 12:56 26 Print done Testpattern
06/01/11 17:17 27 Print done Testpattern 06/01/10 12:55 26 Setup done Width : 926mm Env.:0.038
06/01/11 17:14 27 Print start Testpattern 06/01/10 12:53 26 Cancel done
06/01/11 17:14 27 Print done Testpattern 06/01/10 12:53 26 Cancel start Pinch lever up
06/01/11 17:13 27 Print start Testpattern 06/01/10 12:53 26 Setup done Width : 1222mm Env.:0.010
06/01/11 17:11 27 Print done Testpattern 06/01/10 12:52 26 Cancel done
06/01/11 17:09 28 Print start Testpattern 06/01/10 12:52 26 Cancel start Pinch lever up
06/01/11 17:06 28 Setup done Width : 932mm Env.:0.028 06/01/10 12:48 26 Setup done Width : 1222mm Env.:0.011
06/01/11 17:05 28 Sub power on Service mode 06/01/10 12:46 26 Sub power on Service mode
06/01/11 15:59 27 Sub power off 06/01/10 12:46 26 Main power on Normal
06/01/11 15:56 27 Print done Testpattern 06/01/10 12:46 26 Sub power off
06/01/11 15:53 27 Setup done Width : 932mm Env.:0.028 06/01/10 12:07 26 Cancel done
06/01/11 15:52 27 Sub power on Service mode 06/01/10 12:07 26 Cancel start Pinch lever up
06/01/11 15:13 28 Sub power off 06/01/10 12:07 26 Setup done Width : 1315mm Env.:0.012
06/01/11 15:00 28 Print done Testpattern 06/01/10 12:05 26 Cancel done
06/01/11 14:59 28 Print start Testpattern 06/01/10 12:05 26 Cancel start Pinch lever up
06/01/11 14:55 28 Setup done Width : 932mm Env.:0.034 06/01/10 12:02 26 Print done Testpattern
06/01/11 14:54 28 Sub power on Service mode 06/01/10 12:01 26 Print start Testpattern
06/01/11 14:39 28 Sub power off 06/01/10 12:01 26 Print done Testpattern
06/01/11 14:38 28 Print done Testpattern 06/01/10 12:00 26 Print start Testpattern
06/01/11 14:36 28 Print start Testpattern 06/01/10 11:59 26 Print done Testpattern
06/01/11 14:35 28 Print done Testpattern 06/01/10 11:49 26 Sub power on Service mode
06/01/11 14:33 28 Print start Testpattern 06/01/10 11:48 26 Sub power off
06/01/11 14:32 28 Setup done Width : 932mm Env.0.031 06/01/10 11:47 26 Print done Testpattern
06/01/11 14:28 28 Sub power on Service mode 06/01/10 11:47 26 Print start Testpattern
06/01/10 23:57 28 Sub power off 06/01/10 11:45 26 Print done Testpattern
06/01/10 13:00 26 Print start Testpattern 06/01/10 11:29 25 Sub power off
06/01/10 12:59 26 Print start Testpattern 06/01/10 11:27 25 Main power on Normal
06/01/10 12:58 26 Print done Testpattern 06/01/10 11:27 25 Sub power off
06/01/10 12:58 26 Print start Testpattern 06/01/10 11:27 25 Error Scan motor 00500
4-12
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
All parameters will be initialized. Turn on the Sub Power SW

while pressing [ ], [ ] and [ENTER] keys to start the
ENTER
+ machine in system parameter initialize mode.
Select the model by pressing [ ] and [ ] keys.
Press [ENTER] key to initialize the system parameter or press
the Sub Power SW more than 1 second to cancel it. The machine
INITIALIZE ALL
SYS.PARAMETER turns off automatically when the initialization is completed. All
[ ] the parameters are reset to the default.
It is necessary to initialize the limit position after this initialization.
SELECT MODEL
VP-540 [SERVICE CALL 0101] occurs without initializing the limit
[ ] position.
INITIALIZATION
COMPLETED
LANGUAGE / UNIT SERVICE REPORT PRINTING

SELECTION
Turn on the Sub Power SW while

MENU
+ pressing [ ] key to start the machine
in the service report printing mode.
Roland DG Corp.
+ The service report will be printed
VP-540
automatically when the media is set
up. It prints with Black ink.
SERVICE REPORT (Printing Area : W270 L360mm)
MENU LANGUAGE
ENGLISH The machine turns to be the normal
[ ] mode after printing.
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C > F
4-13
Key Combinations
Function for Service Combination Key Selection Comments
Press [MENU] and [ ] to enter Service

Service Mode + Menu.
[UPDATE FIRMWARE?] will be

F/W Upgrade Mode + displayed.
Press [ENTER] to upgrade F/W.
Use this when the Main Board is

+ replaced.
F/W Installation Mode for

a brand-new Main Board
ENTER
[SUM-ERROR] will be displayed.
Press [ENTER] to upgrade F/W.
System Parameter All parameters will be initialized.

Initialize
ENTER
+ Press [ENTER] to start initialize.
Press [ENTER] to initialize Limit

Limit Position/Cut Down
Position Initialize + Position.
Then set up Cut Down Position.
Service Report will be printed.

Service Report + It is the same as the Service Report in
the Service Menu.
Function for Users Combination Key Selection Comments
Press[ ] and [ ] to select

Language/Unit Selection MENU
+ Language/Unit.
4-14
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.

1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck4.exe
4.Network cable (A cross cable is required when you connect VP-540/300 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of VP-540/300.

1 Turn on the Main Power SW and Sub Power SW, then
press [MENU] key. MENU
Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS].
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
Turn off the Sub Power SW.

2
4-15
Start the Peck4.
3
[Peck4] screen is displayed, and click [Select Port]
button.
Select [Type3 ProIII etc.] from [Product].

4
Also, select [Via Network] and input IP
address of VP-540/300.
Click [OK] button.
[Peck4] screen is displayed again.

5
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

6
Select the firmware file and click [Open].
It starts to send the firmware to VP-540/300.
4-16
The machine goes into the Firmware Upgrade
7 mode automatically. FIRMWARE V1.0 NG DATA ERROR
When upgrade is completed, the Sub Power
turns off automatically.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min)
This is required when a new Main Board without the firmware is installed.
Turn on the Main Power SW while pressing [ ], [ ],

1
and [ ] keys.
UPDATE FIRMWARE?
Press [ENTER] key to set the machine ready to receive

2
the firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-17
Press [MENU] key, and set [IP ADDRESS], [SUBNET
3
MASK] and [GATEWAY ADDR.].
WAITING
Press [ ] and [ ] keys for moving between digits, and 000.000.000.000
[ ] and [ ] keys for selecting value. After setting an
MENU
address, press [ENTER] key to go next address setting.
When [GATEWAY ADDR.] is set, it returns to the waiting
mode for receiving the firmware by pressing [ENTER] key. IP ADDRESS
192.168.000.100
[ ]
The setting made here is only temporary for
the firmware installation and it is not saved.
SUBNET MASK
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
WAITING
192.168.000.100
Start the Peck4 on PC.

4
[Peck4] screen is displayed, and click [Select Port]
button.
Select [Type3 ProIII etc.] from [Product].

5
Also, select [Via Network] and input IP
address of VP-540/300.
Click [OK] button.
4-18
[Peck4] screen is displayed again.
6
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

7
Select the firmware file and click [Open].
It starts to send the firmware to VP-540/300.
It starts loading the firmware.

8 NG
The firmware installation is completed when FIRMWARE V1.0 DATA ERROR
[COMPLETED] message is displayed.
Turn off the Sub Power.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETED
4-19
Turn on the Sub Power SW while pressing [ ], [ ],
9
and [ENTER] keys to enter [INITIALIZE ALL SYS.
PARAMETER] menu.
Select the model by pressing [ ] and [ ] keys,
ENTER
+
and press [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
VP-540
[ ]
INITIALIZATION
COMPLETED
Turn on the Sub Power SW while pressing [ ], [ ] and

10
[ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP

11 MENU
ADDRESS], [SUBNET MASK] and
SERVICE MENU
[GATEWAY ADDR.].
[ ]
Turn off the Sub Power when the network
setting is completed. MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.100
[ ]
NETWORK [ ] SUBNET MASK

[ ]
SUBNET MASK 255.255.255.000
[ ]
NETWORK [ ] GATEWAY ADDR.

[ ]
GATEWAY ADDR. 000.000.000.000
4-20
Start the Peck4 on PC.
12
[Peck4] screen is displayed, and click [Put Parameters]
button.
13 [OPEN] screen is displayed.

Select the System Parameter file that is saved before the
Main Board replacement.
Click [Open]. Peck4 starts to send the System
Parameter to VP-540/300.
14 Click [Get Report] button to import the System Report

file.
Confirm that the System Parameter is reloaded properly.
The network settings set at the step 11 are

replaced with the ones saved in the System
Parameter as [Put Parameters] is executed.
Please do the network settings again if
necessary.
4-21
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
Turn on the Main Power SW and Sub Power SW, then
1
press [MENU] key.
Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS]
MENU
and set the IP address.
[ ]
Close the RIP when it is running.
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
Open a browser and enter the IP address which is set at

2
step 1.
Current firmware version appears.
Internet Explorer is recommended.
Click [Update].
3
4-22
Specify the target file for upgrade and click [Update].
4
The progress is shown in percentage while upgrading.

5
Do not turn off the power or press any keys

while upgrading.
When upgrade is completed, the version of upgraded

6
firmware appears.
Turn off the Sub Power SW and Main Power SW once.
4-23
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is
replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
The PET-G is required for this alignment.
Please DO NOT use Take-Up Unit for this alignment.

1 SCREWs
I/S COVER
HOOK
Remove the Carriage Cover and Right Top Cover. CARRIAGE COVER
2
RIGHT TOP COVER
Remove the Damper Plate. <VP-540>

3
DAMPER
PLATE
4-24
<VP-300>
DAMPER
PLATE

4
+
Set up the PET-G on the machine.
MENU
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
5 SERVICE MENU
Select [PRINT MENU]> [HEAD ADJUST]> [BIAS], and PRINT MENU
press [ENTER] key. [ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
Test pattern as shown in the figure will be printed.

6
4-25
Loosen the 3 screws fixing the head.
7
Loosen the screws fixing the head for 1/2 turn.

If the screws are loosened too much, the
alignment cannot be done correctly.
Insert the 1.5 mm Hexagonal Wrench through the hole of

8 ADJUSTMENT
the Head Carriage, then turn the Adjustment Screw to SCREW
make the lines of each color in the test pattern straight.
Position of the printing moves 1 line by turning

the screw 2/3 turn.
Hole for inserting

the Hexagonal
Wrench
When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
When the upper lines are shifting towards the right of the
lower lines, turn the screw CCW.
Tighten the screws fixing the head in order as shown in

9
the figure, using the Torque Driver (ST-056). 2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too strong.
4-26
Print the test pattern again.
10 SERVICE MENU
If the result is not satisfactory, repeat step 5 to 9. PRINT MENU
[ ] [ ]
PRINT MENU
The shifting of lines should be smaller than 1/2 HEAD ADJUST
[ ] [ ]
dot.
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
[VERTICAL ADJUSTMENT]
11 SERVICE MENU
Select [PRINT MENU]> [HEAD ADJUST]> [VERTICAL]> PRINT MENU
[TEST PRINT], and press [ENTER] key. [ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
Test pattern as shown in the figure will be printed.

12
Loosen the 3 screws fixing the head.

13
Loosen the screws fixing the head for 1/2 turn.

If the screws are loosened too much, the
alignment cannot be done correctly.
4-27
14 Turn the Adjustment Screw to make the lines of each color
in the test pattern straight.
Position of the printing moves 1 line by turning

the screw 1/6 turn.
ADJUSTMENT SCREW
When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
Adjust the head positions referring to the left-

end K head as the base position. The position
of K head on the left end does not need to be
adjusted.
Tighten the screws fixing the head in order as shown in

15
the figure, using the Torque Driver (ST-056). 2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too strong.
Print the test pattern again.

16 SERVICE MENU
If the result is not satisfactory, repeat step 11 to 15. PRINT MENU
[ ] [ ]
If the VERTICAL test print reult is satisfactory, select PRINT MENU

[HEAD ADJUST]> [BIAS]> [TEST PRINT], and print the HEAD ADJUST
[ ] [ ]
BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat HEAD ADJUST
BIAS
BIAS ADJUSTMENT. [ ]
The shifting of lines should be smaller than 1/2 BIAS

TEST PRINT
dot.
[ ]
4-28
[HORIZONTAL ADJUSTMENT]
17 SERVICE MENU
Select [PRINT MENU]> [HEAD ADJUST]> PRINT MENU
[HORIZONTAL]> [TEST PRINT], and press [ENTER] key. [ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
18 T e s t Pattern will be
printed. H4
Find the position where H3
the line of each color H2
matches the K line and Head Position: DT3.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

High
check the number.
(VP-540 only) H4
In case of having problem
H3
selecting one between 2
H2
numbers, 1/2 is also DT1.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
available when setting up
the value.
H4
The number with is the H3
current setting. H2
Head Position: DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
Low
H4
H3
H2
DT1.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
Select [DT1, Low], [DT3, Low], [DT1, HIGH]

19 HORIZONTAL
and [DT3, HIGH] in the [HEAD ADJUST] menu TEST PRINT
and enter the parameters checked at step 18
with [ ] and [ ] keys.
HORIZONTAL H2 H3 H4
Press [ENTER] key to save the settings. DT1, Low 2 1 3
HORIZONTAL H2 H3 H4
DT3, Low 2 1 3
Parameters can be entered with
an increment of 1/2.
HORIZONTAL H2 H3 H4
DT1, High 2 1 3
HORIZONTAL H2 H3 H4
DT3, High 2 1 3
*VP-540 only
4-29
[BIDIRECTIONAL ADJUSTMENT]
20 SERVICE MENU
Select [PRINT MENU]> [HEAD ADJUST]> [BI- PRINT MENU
DIR.DEFAULT]> [TEST PRINT], and press [ENTER] key. [ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
Test pattern will be printed.

21
Find the position where the two lines H4
are overlapping and check the H3
number of each color.

In case of having problem selecting H2
one between two numbers, 1/2 is H1
also available when setting up the Head Position:

+50
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
value. High
(VP-540 only) H4
The number with is the current

setting. H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +50
H4
H3
H2
H1
Head Position: DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +50
Low H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +50
4-30
Select [DT1, Low], [DT3, Low],
22 BI-DIR.DEFAULT
[DT1, HIGH] and [DT3, HIGH] in the TEST PRINT
[HEAD ADJUST] menu and enter

the parameters checked at step 21 BI-DIR.DEFAULT H1 H2 H3 H4
DT1, Low 2 1 3 2
with [ ] and [ ] keys.
Press [ENTER] key to save the BI-DIR.DEFAULT H1 H2 H3 H4
settings. DT3, Low 2 1 3 2
DT1, High 2 1 3 2
Parameters can be
entered with an BI-DIR.DEFAULT H1 H2 H3 H4
DT3, High 2 1 3 2
increment of 1/2.
*VP-540 only
Fix the Damper Plate. <VP-540>

23
Make sure to press the Damper Plate DAMPER
PLATE
downward lightly when fixing it.
If you press the Damper Plate strongly, the
Damper may be damaged.
* Fix the screws at the lower end of the long

screw hole.
<VP-540>
<VP-300>
DAMPER
<VP-300> PLATE
4-31
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error
and a head carriage lock error. Also, when the cutter-down position is not correct, there will be some
problems such as a cutter-down error when separating the sheet.
Flushing Position Adjustment is required after this adjustment. Revised 1

1 SCREWs
I/S COVER
HOOK

2
[ ] keys to enter the Limit Initialize mode.
LIMIT INITIALIZE
MENU
Confirm that the Head Carriage is connected to Tool

3
Carriage. Also, lock the connected carriages if they are
not locked. Click!
After locking the carriages, push them lightly

towards left to confirm it is locked and also to
eliminate looseness.
4-32
Confirm that the head is certainly capped, and press
4
[ENTER] key. The Tool Carriage gets separated from the SETTING UP
Head Carriage and it starts limit position initialize. THE LIMIT
After the completion of the initialize, the message is [ ]
displayed as shown in the figure.

DETECTING..
SETTING UP
CUTTER DOWN POS
Move the Tool Carriage with your hand until it makes full
5
contact with the Left Frame with Cut Down status.
Perform the Cut Down Position Initialize by pressing

6
[ENTER] key. SETTING UP
After the completion of the initialize, the message is
CUTTER DOWN POS
displayed as shown in the figure. [ ]
Revised 1 Perform the following adjustment. DETECTING..

[4-7 FLUSHING POSITION ADJUSTMENT]
INITIALIZATION
COMPLETED
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)
This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by
the operation environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module
is replaced or the position is adjusted.

1
+
MENU
MENU
SERVICE MENU
Lower the Pinch Rollers.

2
Make sure to unload the media when it is set
on the machine.
Also, the Media Clamps must be removed.
Select [PRINT MENU]> [LINEAR ENCODER], and press

3
[ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS: 1361.00mm
4-34
One of the messages appears at the completion of the
4
set up. In case of Setup error, check the followings.
Dirt/Scratch on the Encoder Scale. LINEAR ENCODER

Dirt/Scratch on the Encoder Module. SETUP COMPLETED
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables. LINEAR ENCODER
SETUP FAILED
When LINEAR ENCODER SETUP is completed, perform

5 PRINT MENU
the [LINEAR CALIB.] in the Service Menu. LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
In case of an error, check the followings.

6
PRINT MENU
Dirt/Scratch on the Encoder Scale. LINEAR CALIB.
Dirt/Scratch on the Encoder Module.
[ ]
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear. NOW PROCESSING..
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
LINEAR CALIB.
FAILED TO SETUP
4-35
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)
This is to adjust the flushing position. This adjustment is required when a Cap Top and a head are removed
or replaced. Without this adjustment, the Flushing may not be performed properly.
For VP-540, the Head height should be set LOW. HIGH

1 LOW

2 SCREWs
I/S COVER
HOOK

3
+
MENU
MENU
SERVICE MENU
4-36
Select [PRINT MENU]> [FLUSHING ADJ.], and press
4
[ENTER] key. SERVICE MENU
The Head Carriage automatically moves to the current PRINT MENU
flushing position. [ ] [ ]
PRINT MENU
FLUSHING ADJ.
[ ]
FLUSHING ADJ.
SET POSITION
Move the Cap Tops and heads to the position where the
5
leftmost Cap Top makes contact with the surface of the
leftmost head by pressing [ ] and [ ] keys. Then,
press [ENTER] key to update the flushing position.
When you press [MENU] key, the flushing position is not HEAD
updated and exiting the menu.
Revised 1
The left end cap does not necessarily touch CAP

first.
4-37
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot
be read correctly and it results in an error of cut position to the print. This adjustment is required under following
cases.
- Crop Mark Sensor or Tool Carriage Board is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between Crop Mark Sensor and the bed surface is changed.
When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the adjustment
is to be optimized for the media and it may affect the crop mark detection on other media. The result of the crop mark
recognition on Roland media is not assured, when any media other than SV-GG is used for this adjustment.
The Print Heater and Dryer must be off during this adjustment.
Remove the Covers in order.

1
TOP COVER
1. I/S Cover
LEFT
2. Maintenance Cover
COVER
3. Left Cover
4. Front Cover
MAINTENANCE
5. Top Cover
COVER
FRONT COVER
I/S COVER
Remove the Tool Carriage Cover and Tool Carriage Board TOOL CARRIAGE BOARD COVER
2
Cover.
TOOL CARRIAGE
COVER

3
+
Setup the SV-GG on the machine.
MENU
MENU
SERVICE MENU
4-38
Select [CUTTING MENU]> [CROPMARK SENS]>
4 SERVICE MENU
[OUTLEVEL CHECK], and press [ENTER] key. CUTTING MENU
A Crop Mark will be printed.
[ ]
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
After printing a Crop Mark, the Tool Carriage moves to

5
above the Crop Mark automatically.
Adjustment is unnecessary when the displayed MAX
voltage is 2.7 +/-0.2V.
Min2.5V Max2.7V
[2.5V]
When the MAX voltage is not proper, see the voltage

6
displayed with [ ] on the lower LCD. Adjust the VR on the
Tool Carriage Board so that the voltage with [ ] changes VR
to 2.7 +/-0.2V.
Due to the ink dry, the voltage displayed with

[ ] decreases in time. This adjustment needs
to be done quickly for smooth operation.
Min2.5V Max2.7V
[2.5V]
Perform [OUTLEVEL CHECK] again and confirm that the

7
MAX voltage is proper.
If it is out of range, repeat the adjustment.
Min2.5V Max2.7V
[2.5V]
4-39
4-9 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted,
the cutting position based on the detected Crop Marks becomes wrong, and that results in the mis-
alignment of the Print and Cut performed under the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up Unit must not be used during this adjustment.

1
+
Set up media on the machine.
Vinyl media is recommended for this MENU

adjustment.
MENU
SERVICE MENU
Perform Bidirectional Adjustment referring to [4-4 HEAD

2 SERVICE MENU
ALIGNMENT].
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST

3 SERVICE MENU
PRINT 2], and press [ENTER] key. CUTTING MENU
The test print and cut will be performed.
[ ] [ ]
CUTTING MENU
CROP-CUT ADJ.
Bidirectional adjustment and this step must
[ ] [ ]
be done by using the same media.
CROP-CUT ADJ.
TEST PRINT 2
[ ]
4-40
From the test pattern, find the value where the print line <TEST PATTERN>
4
matches the cut line. +2.0 -2.0
In this case, the correction value for the scan direction is

Correction-value scale +1.5 -1.5
"-0.3".
+1.0 -1.0
If it is difficult to see the cut line visually, use -0.5

+0.5 -0.5
a magnifier.
+0.0 -0.0
+2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cut line
Select [CUTTING MENU]> [CROP-CUT ADJ.]>

5 CUTTING MENU
[SETTING], and enter the correction-values found in the
CROP-CUT ADJ.
test pattern for both Feed and Scan.
[ ] [ ]
F: Feed direction S: Scan direction
Left: Current value Right: New value
CROP-CUT ADJ.
(Setting range: +/-2.00mm In 0.01mm unit)
SETTING
key : Value of F, towards +
[ ]
key : Value of F, towards -
key : Value of S, towards + F:+0.30 +0.30mm
key : Value of S, towards - S:-0.40 -0.40mm
ENTER key : Saves new setting
MENU key : Moves out SETTING menu [ ]
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST

6
PRINT], and press [ENTER] key.
The test print and cut will be performed. CUTTING MENU
CROP-CUT ADJ.
[ ]
CROP-CUT ADJ.
TEST PRINT
[ ]
A Crop Mark is printed, and detected by the Crop Mark

7 Broken line is indicating the cut line
Sensor, and its contour is cut. Confirm the cut line
position on the print visually.
If it is difficult to see the cut line visually, use

a magnifier.
4-41
Adjustment is completed if the position error of cut line is
8
within +/-0.1mm. If not, select [SETTING] menu again for CUTTING MENU
further adjustment. CROP-CUT ADJ.
[ ] [ ]
key : Moves cut position towards front

CROP-CUT ADJ.
key : Moves cut position towards rear SETTING
key : Moves cut position towards right
[ ]
key : Moves cut position towards left
ENTER key : Saves new setting F:+0.30 +0.30mm
MENU key : Moves out SETTING menu S:-0.40 -0.40mm
[ ]
Fine Adjustment
-
F:
+
-
S: +
Perform the test print again for confirmation. Adjustment
9 Broken line is indicating the cut line
is completed if the position of cut line is satisfactory. If
not, repeat the adjustment again.
Before adjustment
After adjustment
4-42
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may
result in the misalignment of the printing and cutting.
This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also
when the relative distance between the Carriage and head is changed.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up Unit must not be used during this adjustment.

1
+
Set up media on the machine.
Vinyl media is recommended for this MENU
adjustment.
MENU
SERVICE MENU
Perform Bidirectional Adjustment referring to [4-4 HEAD

2 SERVICE MENU
ALIGNMENT].
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
Select [CUTTING MENU]> [PRINT-CUT ADJ.]> [TEST

3 SERVICE MENU
PRINT 2], and press [ENTER] key. CUTTING MENU
The test print and cut will be performed.
[ ] [ ]
CUTTING MENU
PRINT-CUT ADJ.
Bidirectional adjustment and this step must
[ ] [ ]
be done by using the same media.
PRINT-CUT ADJ.
TEST PRINT 2
[ ]
4-43
From the test pattern, find the value where the print line <TEST PATTERN>
4
matches the cut line. +2.0 -2.0
In this case, the correction value for the scan direction is

Correction-value scale
"-0.3". +1.5 -1.5
+1.0 -1.0
-0.5
+0.5 -0.5

a magnifier. +0.0 -0.0
+2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cut line
Select [CUTTING MENU]> [PRINT-CUT ADJ.]>

5 CUTTING MENU
[SETTING], and enter the correction-values found in the
PRINT-CUT ADJ.
test pattern for both Feed and Scan.
[ ] [ ]
F: Feed direction S: Scan direction
Left: Current value Right: New value
PRINT-CUT ADJ.
(Setting range: +/-5.00mm In 0.01mm unit)
SETTING
key : Value of F, towards +
[ ]
key : Value of F, towards -
key : Value of S, towards + F:+0.30 +0.30mm
key : Value of S, towards - S:-0.40 -0.40mm
ENTER key : Saves new setting
MENU key : Moves out SETTING menu [ ]
Select [PRINT-CUT ADJ.]> [TEST PRINT], and press

6 [ENTER] key.
The test print and cut will be performed. CUTTING MENU
PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ.
TEST PRINT
[ ]
3 marks are printed at the left-end, right-end and the

7 center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.

a magnifier.
Broken line is indicating the cut line

4-44
Adjustment is completed if the position error of cut line is
8 within the range below. If not, select [SETTING] menu CUTTING MENU
again for further adjustment. PRINT-CUT ADJ.
[ ] [ ]
Mark on the right: Within +/-0.1mm
Mark on the left: Within +/-0.3mm PRINT-CUT ADJ.
(Make an adjustment based on the mark on the SETTING
right) [ ]
F:+0.30 +0.30mm
key : Moves cut position towards front
S:-0.40 -0.40mm
key : Moves cut position towards rear
key : Moves cut position towards right [ ]
key : Moves cut position towards left

ENTER key : Saves new setting Fine Adjustment
MENU key : Moves out SETTING menu

-
F:
+
-
+
S:
Perform the test print again for confirmation. Adjustment

9
is completed if the position of cut line is satisfactory. If
Left Center Right (Base)
not, repeat the adjustment again.
+/-0.3mm +/-0.1mm
Broken line is indicating the cut line
4-45
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by
calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media
[PET-G].
Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the
problems such as white banding, banding of overlap or the dimension error of print result compared to the
original data.
Take-up Unit must not be used during this adjustment.

1
+
Setup the PET-G on the machine.
MENU
MENU
SERVICE MENU
2 Select [PRINT MENU]> [CALIB.DEFAULT]> [TEST

SERVICE MENU
PRINT], and press [ENTER] key. PRINT MENU
Test Pattern will be printed.
[ ] [ ]
PRINT MENU
Test print requires 510mm or more of the
CALIB.DEFAULT
media setup width.
[ ]
CALIB.DEFAULT
TEST PRINT
[ ]
Measure the length of the feed direction and use the value
3
to calculate the calibration amount with the formula
shown at step 4.
400mm
Test pattern is always printed with offset

0.00%. Even if a correction is made in the
[SETTING] menu, the test pattern is not
Feed
changed.
500mm
Scan
4-46
Calculate the amount to be calibrated with the formula as
4
Measured
400 -
Length
Calibration
= x 100
Value
Measured
Length
Select [PRINT MENU]> [CALIB.DEFAULT]> [SETTING],

5 SERVICE MENU
and enter the calibration value with [ ] and [ ] keys.
PRINT MENU
Press [ENTER] key to save the setting.
[ ] [ ]
PRINT MENU
Parameters can be entered with an increment CALIB.DEFAULT
of 0.01%. [ ] [ ]
(MAX. +2.00% to MIN. -2.00%)
CALIB.DEFAULT
SETTING
[ ]
SETTING
+0.00% +0.15%
[ ]
4-47
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.)
Install the White Dummy Pen (ST-006) to the Tool

1
Carriage.
WHITE DUMMY PEN
Move the Pinch Rollers at

2
the positions as shown in VP-540 PINCH ROLLER
the figure, and lower them.
GRIT ROLLER
VP-300

3 SCREWs
I/S COVER
HOOK
Remove the Tool Carriage Cover.

4
TOOL CARRIAGE
COVER
4-48
Move the Head Carriage to the highest position of the
5
bed.
Confirm that Head Carriage is connected to Tool Carriage Click!
and lock the connected carriages.
The right end is the highest position of the

bed.
Turn the Adjustment Screw to adjust the space between

6
the Pen end and Bed to be 2.5mm to 2.6mm.
Move on to the TOOL PRESSURE ADJUSTMENT.

ADJUSTMENT
SCREW
4-49
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
This adjustment is to correct the tool pressure during cutting.

Before this adjustment, it is necessary to perform [4-12 TOOL HEIGHT ADJUSTMENT].
Install the White Dummy Pen (ST-006) to the Tool

1
Carriage.
WHITE DUMMY PEN
Move the Pinch Rollers at

2
the positions as shown in VP-540 PINCH ROLLER
the figure, and lower them.
GRIT ROLLER
VP-300

3
TOP COVER
1. I/S Cover
LEFT
COVER
3. Left Cover
4. Front Cover
MAINTENANCE
5. Top Cover
COVER
FRONT COVER
I/S COVER
4-50
Move the Head Carriage to the highest position of the
4
bed.
Confirm that Head Carriage is connected to Tool Carriage Click!
and lock the connected carriages.
The right end is the highest position of the

bed.

5
+
MENU
MENU
SERVICE MENU
Select [CUTTING MENU]> [FORCE ADJUST].

6 MENU
SERVICE MENU
[ ] [ ]
Only the Tool Carriage can be moved in
[FORCE ADJUST] menu. SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
FORCE ADJUST
Select [FORCE ADJUST]> [30gf], and press [PAUSE]

7 CUTTING MENU
key to move the Tool Carriage down. FORCE ADJUST
[ ]
FORCE ADJUST
30gf
[ ]
30gf
17 16
[PAUSE]
4-51
Lift up the Tool Holder with the Dial Gauge (ST-013) and
8 30gf
measure the pressure when the pen tip leaves the bed. 17 16
Adjust the parameter in [30gf] menu with [ ] and [ ] [ ] [ ]
keys for the pressure to be 25 to 35gf (0.25N to 0.35N). [ENTER]
Press [ENTER] key to save the settings.
ST-013
Select [FORCE ADJUST]> [200gf], and press [PAUSE]

9 CUTTING MENU
key to move the Tool Carriage down. FORCE ADJUST
[ ] [ ]
FORCE ADJUST
200gf
[ ]
200gf
56 57
[PAUSE]
Lift up the Tool Holder with the Tension Gauge (ST-002)

10
and measure the pressure when the pen tip leaves the ST-002 200gf
56 57
bed.
[ ] [ ]
Adjust the parameter in [200gf] menu with [ ] and [ ] [ENTER]
keys for the pressure to be 195 to 205gf (1.9N to 2.0N).
Press [ENTER] key to save the settings.
11 Select [30gf] menu under [FORCE ADJUST] menu. 30gf

Confirm that the force is 25 to 35gf (0.25N to 0.35N) when 17 16
the tip of the pen leaves the bed by lifting the Tool Holder [ ] [ ]
with the Dial Tension Meter (ST-013). [ENTER]
If the value of the force is not proper, repeat the adjustment

again.
ST-013
4-52
4-14 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
Connect the Tool Carriage to the Head Carriage and move

1
them to the right in the lock position.
Click!

2
TOP COVER
1. I/S Cover
LEFT
COVER
3. Left Cover
4. Front Cover
MAINTENANCE
5. Top Cover
COVER
FRONT COVER
I/S COVER
[VP-540] <*1>
3
Measure the tension of the belt at the
position above the center of the 4th Grit
Roller from the left using Tension Gauge
(ST-001)(*1).
Pull up the belt until its inside comes to
the top surface of the Cable Guide when
you see it from the machine front(*2). The
tension is proper if the measured value is
0.82kgf to 0.90kgf.
If the tension is improper, move on to the
next step and adjust the belt tension.
<*2>
BELT
CABLE GUIDE
4-53
[VP-300] <*1>
Measure the tension of the belt at the
empty screw hole of the LM Guide between
the 2nd and 3rd Grit Rollers from the left
using Tension Gauge (ST-001)(*1).
Pull up the belt until its inside comes to
the top surface of the Cable Guide when
you see it from the machine front(*2). The
tension is proper if the measured value is
1.25kgf to 1.40kgf.
If the tension is improper, move on to the
next step and adjust the belt tension.
<*2>
BELT
CABLE GUIDE
Loosen the 2 Fixing Screws which is located on the left

4 <TOP VIEW>
end of the belt halfway round.
FIXING SCREW
Be careful with the sharp edges around the

belt when loosening the screws. It may cause
injury.
FIXING SCREW
Insert a wrench through the holes on the Side Frame and

5
loosen the 2 screws to make a gap of 3mm between the
tip of the screw and Idle Pulley Holder.
3mm
(The belt tension cannot be adjusted higher when the screw
contacts with Idle Pulley Holder.) SCREWs
The gap between the screws and Idle Pulley

can be seen from both front side and rear side
of the machine.
IDLE PULLEY HOLDER
4-54
Turn the Adjustment Screw as shown in the figure to adjust
6
the value of the tension gauge within acceptable range
refferring to step 3.
ADJUSTMENT
Turn the screw CW: Tension is increased SCREW
Turn the screw CCW: Tension is decreased
Tighten the 2 Fixing Screws shown in the figure, and again

7
confirm that the tension is within the proper value.
FIXING SCREW
FIXING SCREW
Tighten the 2 screws shown in the figure to slightly contact

8
with Idle Pulley Holder.
Move on to [4-15 BELT POSITION ADJUSTMENT].

SCREWs
Make sure not to tighten the screws too tight.

It may move the fixed Idle Pulley Holder
accidentally.
IDLE PULLEY HOLDER
4-55
4-15 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it
is necessary.

1
TOP COVER
1. I/S Cover
LEFT
2. Right Top Cover
COVER RIGHT TOP
3. Maintenance Cover COVER
4. Left Cover
MAINTENANCE
5. Front Cover
COVER
6. Top Cover
FRONT COVER
I/S COVER

2
+
MENU
MENU
SERVICE MENU
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]

3 SERVICE MENU
Perform the Aging test for the belt. MOTOR MENU
Select [MOTOR MENU]> [AGING]> [SCAN], and press
[ ]
[ENTER] key.
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
4-56
Confirm the belt position.
4 <TOP VIEW(R)>
The position is proper when the belt is not touching the
flanges of the Drive Pulley excessively. When the position
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later step
of this adjustment leaving the belt aging on. When the FLANGE
position is improper, make adjustment as follows.
Belt partly touching the flange is acceptable.
Press [ENTER] key to cancel Aging.

5
SCAN
NOW AGING
[ ]
Remove the Right Side Frame and

6 CHASSIS COVER
Chassis Cover.
RIGHT SIDE
FRAME
Loosen the 2 Fixing Screws located on the right end of

7
the belt.
Loosen the screws about a few rounds for the

bottom of the screw head not to contact with
the Stay.
FIXING
SCREWs
4-57
Press [ENTER] key to restart Aging.
8
AGING
SCAN
[ ]
Adjust the belt position turning the Adjustment Screw as Touching the frange on the FRONT side of machine
9
follows.
Belt leans to the front side of the machine

-Turn the screw carefully in CW (loosening).
The work space is narrow. Be careful and try

not to touch the driving pulley and belt.
ADJUSTMENT SCREW
Belt leans to the rear side of the machine Touching the frange on the REAR side of machine
-Turn the screw carefully in CCW (tightening).
ADJUSTMENT SCREW
Tighten the 2 Fixing Screws for the bottom of the screw

10 head to slightly contact with the Stay.

It may move the fixed Drive Pulley Holder
accidentally.
FIXING
SCREWs
4-58
Confirm that the belt is not touching the pulley flanges
11 excessively. <TOP VIEW(R)>
When the belt is in improper position, adjust it again. When

it is proper, leave the belt aging on, and go to the following
[ADJUSTMENT ON THE IDLE PULLEY SIDE].
FLANGE
12 [ADJUSTMENT ON THE IDLE PULLEY SIDE] <TOP VIEW(L)>

Confirm the position of the belt.
The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is improper,
make adjustment as follows.
FLANGE
Belt partly touching the flange is acceptable.
Press [ENTER] key to cancel Aging.

13
SCAN
NOW AGING
[ ]
14 Loosen the 2 Fixing Screws located at the left end of the

belt eighth to quarter round.
FIXING SCREW
When the screw is loosen more than

necessary, it gives difficulty in adjusting the
belt. Also, you need to be careful with the sharp
edges around it when turning the screws. It
may cause injury.
FIXING SCREW
4-59
Insert a wrench through the holes on the Side Frame and
15
loosen the 2 screws to make a gap of 3mm between the
tip of the screw and Idle Pulley Holder.
3mm
SCREWs
The gap between the screws and Idle Pulley

can be seen from both front side and rear side
of the machine.
IDLE PULLEY HOLDER
16 Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
17 Insert a wrench through the holes on the Side Frame and

adjust the belt position turning the screw 1 and 2 as follows.
Belt leans to the front side of the machine

-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
SCREW1
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1.
SCREW2
Belt leans to the rear side of the machine

-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2.
SCREW1
SCREW2
4-60
Tighten one of the screws that has no contact with the
18
Idle Pulley Holder to slightly touch the Idle Pulley Holder.
SCREWs
It may move the Idle Pulley Holder accidentally.
IDLE PULLEY HOLDER
Tighten the 2 fixing screws as shown in the figure.

19
FIXING SCREW
Be careful with the moving Carriages during

the work, and also with the sharp edges of the
mechanical parts around it.
FIXING SCREW
Confirm that the belt is not touching the Pulley Flanges

20 excessively.
When the belt is in improper position, adjust it again. When
it is proper, press [ENTER] key to cancel Aging. FLANGE
SCAN
NOW AGING
[ ]
Fix the Right Side Frame by sliding it from

21
behind to hook the tab as shown in the
figure.
4-61
4-16 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is to check whether Take-up Unit operates properly.
Confirm that the cable of Take-up unit is connected to the

1 <REAR VIEW>
connector and turn on the Main Power SW.

2
+
MENU
MENU
SERVICE MENU
Select [SUB MENU]> [TU CHECK]> [TU].

3 SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
TU CHECK
[ ]
TU CHECK
TU
[ ]
TU
START START
[ ]
4-62
Confirm that [START] is selected, and press [ENTER] key
4
to turn on the Take-up Unit.
[START] or [STOP] can be selected with TU

[ ] and [ ] keys. START START
The current setting is displayed on the left and
the new setting is diplayed on the right.
[ ]
Set the AUTO switch of the Take-up Unit to either

5
FORWARD or BACKWARD.
Move the Dancer Roller up and down by hand, and confirm

6
that the drive part rotates.
Drive Part
The operation status of Take-up Unit can be
confirmed also on the LCD. [ * ] is diplayed on
the right side of upper LCD while driving, and
not displayed while not driving.
TU *
START START
DANCER ROLLER
Select [STOP] with [ ] and [ ] keys, and press

7
[ENTER] key.
TU
START STOP
[ ]
4-63
Move the Dancer Roller up and down by hand, and confirm
8
that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting

the menu. The initial setting is [START] every
time entering [TU] menu.
DANCER ROLLER
4-64
5-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056
Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-006

Tool Name WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT

Purpose
TOOL PRESSURE ADJUSTMENT
Tool No. ST-013

Tool Name DIAL TENSION METER DT-100 (100g/1N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-001

Tool Name TENSION GAUGE 2000GF/2000CN
Purpose BELT TENSION ADJUSTMENT
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT, CLEANING (SL)
HEAD CLEANING (SOL)

Purpose
*Cleaning Liquid + Cleaning Sticks 10 pcs.
5-1
5-2 SENSOR MAP

REAR PAPER SENSOR LIMIT SENSOR
It detects the rear edge of the media and also
It detects the limit positon of the head carriage in the scan
whether the media is loaded or not.
direction.
IS COVER SENSOR
(Right side of the machine) It detects whether the IS Cover is
opened or closed.
HEAD LOCK SENSOR

It detects whether the HEAD
CARRIAGE is at the lock position or
not.
THERMOSTAT (HEATER)
If the Heater exceeds the limit
temperature, it stops the power supply.
THERMOSTAT (DRYER)
If the Dryer exceeds the limit
temperature, it stops the power supply.
FRONT PAPER SENSOR

THERMISTOR(DRYER ) It detects the front edge of the media.
It takes the temperature of the Dryer.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
(Fro
nt sid
e of th
e mac
hine
)
(Left side of the machine)

MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set
or not.
FEED ENCODER MODULE

It detects the rotation position of the Grit
Roller.
SHEET LOAD SENSOR

It detects whether the Sheet Loading Lever is UP
or DOWN.
5-2
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects the coordinates in the
carriage moving direction, and also
generates the print signal.
HEAD UP/DOWN SENSOR

(for VP-540 ONLY)
It detects the position of the Head
Height Lever.
THERMISTOR
It takes the temperature around the Head.
5-3
PINCH ROLLER SENSOR

It detects the positions of Pinch Roller.
CROP MARK SENSOR
It detects the Crop Mark.
INK CARTRIDGE IC SENSOR

It communicates with the IC chip of the Ink
INK EMPTY SENSOR Cartridge.
It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed
or not.
5-4
6 Troubleshooting
6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING)
Missing dot or Yes Improved

Perform Normal
deflected-fired dot Solved
Cleaning
appears on the test
No Not Improved
*Several Normal Cleanings and a Powerful
Cleaning do not improve the printing result.
To 1-10 To 11-16
NO CHECKING POINT ACTION REFERENCE OUTLINE

Machine is not installed in Install in a location that is Never install the machine in a location where it is tilted or
1
an appropriate location level and stable. where it may wobble or librate.
Load and set up the

Media is not set up Feed is not smooth when media is tilted or tensioned unevenly
2 media correctly at the User's Manual
correctly on the left and right. Reload and set up the media correctly.
correct position.
When the temperature of the print heater is too high and the
Temperature of the print Set appropriate
3 User's Manual ink drys too fast, it may result in banding because the dots
heater is inappropriate temperature
stay small afetr landing on media.
Bi-directinal adjustment is Correct setting for
4 User's Manual
not correct Bidirectional Printing
Feed Calibration is not If the calibration is not correct, white fine line caused by gaps
5 Apply Calibration User's Manual
correct or dark line caused by overlapping appears.
Scanning distance of the Set the [FULL WIDTH S] Set [FULL WIDTH S] to [FULL] to uniform the heating time on
6 User's Manual
Head Carriage to [FULL] each pass. This may improve printing quality.
When this is set to [1 min] to [990 min], self cleaning is
Set [PERIODIC CL.] to
7 [PERIODIC CL.] setting User's Manual performed while a printing is paused. And it may cause
[NONE] or [Page]
uneven printing at the part before and after cleaning.
Wrong profile for the
8 Use a suitable Profile
media
[3-1 HEAD Head Rank setting affects the amount of the fired Ink. If it is
9 Head Rank is not correct Set Head Rank
REPLACEMENT] not set properly, the ink dots are not fired in appropriate sizes.
Check whether each [BIAS], [VERTICAL], [HORIZONTAL]

10 Head is out of adjustment Head Alignment [4-4 HEAD ALIGNMENT]
and [BI-DIR.DEFAULT] settings are correct.
Foreign substances stuck Nozzle condition becomes poor due to the foreign substances
11 Manual cleaning. User's Manual
on the head stuck on the surface of the Head.
[3-2 WIPER Wiping does not work effectively and foreign substances left
12 Wiper wears out Wiper replacement
REPLACEMENT] on the head surfaces cannot be removed completely.
Cleaning does not work effectively and the nozzle condition

[3-3 CAP TOP
13 Defect of Cap Top Cap Top replacement cannot be improved. Also, if the head is not capped correctly,
REPLACEMENT]
the head dries and it may cause the head nozzle clogging.
Generally, we do not recommend to wipe the surface of Head

Clean the head surface
with a cleaning stick. Howerver, it's worth trying before
14 Head nozzle is clogged using the cleaning stick.
replacing the Head. Soak the cleaning stick in cleaning liquid
(Manual Cleaning)
fully, and then tap and scrub the surface of Head with it.
[3-1 HEAD
15 Broken Head Head replacement
REPLACEMENT]
Ink suction during cleanings does not work and the nozzle
16 Broken Pump Pump replacement
condition cannot be improved.
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL

When the machine keeps printing with ink cartridge almost
Ink Cartridge is almost Check remaining Ink / empty, the negative pressure delivered in the ink tube causes
1 User's Manual
empty Replace the Ink Cartridge the improper ink supplying and the head cannot fire the ink
correctly.
If the cartridge tab does not stick out when it is empty, it

Error of Ink Empty Replace the ink cartridge/ cannot detect it empty and printing is continued without firing
2
detection sensor ink. Also, if the sensor is not working, Ink Empty cannot be
detected even if the cartridge tab sticks out.
If there is a bad communication between the head and the

Main Board, the signal for driving head is not sent properly
and results in not printing properly. If the Flexible cable is
3 Bad contact/Broken cable Refix / Replace the cable
fixed slanted, it may cause the bad electrical contact or short-
circuit. And, the cable which has been conneted and
disconnected several times may have a damaged terminal.
[3-3 CAP TOP If the Head is not capped correctly, the Head dries and it may
4 Defect of Cap Top Cap Top Replacement
REPLACEMENT] cause the Head nozzle clogging.
When air bubbles come inside the Ink line, the head may not
Powerful Cleaning/ fire the Ink temporarily. Air bubbles tend to go into the Ink line
Remove air bubbles by if Ink Cartridge is installed and uninstalled so many times.
5 Air bubbles in Ink line an syringe The air bubbles inside the lines can be removed by
performing the powerful cleaning or using a syringe.
Eliminate the looseness If the tube has air due to the looseness of the tube joint, fix
of the tube joint the joint and remove the air.
[3-8 INK TUBE
6 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
The F1 Fuses are for M and Y, and the F2 Fuses are for K
Broken Fuse on the Main Replace the Fuse on the and C. If the M and Y Heads do not fire any Ink at all, the F1
7
Board Main Board Fuse may be defective. If the K and C Heads do not, the F2
Fuse may be defective.
[3-9 BOARDS There might be a problem with the other devices on the Main
8 Broken Main Board Main Board Replacement
REPLACEMENT] Board if the Fuses are not defective.
[3-1 HEAD
9 Broken Head Head Replacement
REPLACEMENT]
6-3 SHIFTING IN PRINTING/COLOR SHIFTING

If media is not set straight, it comes loose on the Platen and
1 The media is set tilted Set the media correctly User's Manual it wrinkles, and results in shifting. Set the media straight
referring to the User's Manual.
Encoder Scale is Clean or replace Encoder [3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position
2
dirty/broken Scale REPLACEMENT] may shift.
Encoder Module is Clean or replace Encoder When Encoder Scale is not read correctly, printing position
3
dirty/broken Module may shift.
If the Heads are not aligned or Horizontal adjustment is not

4 Head is out of adjustment Head Alignment [4-4 HEAD ALIGNMENT]
performed properly, the color shifting occurs.
Bad contact of Flexible Refix / Replace the If the Flexible cable is not fixed correctly, the Head moves
5
cable Flexible cable incorrectly and results in the shifting in printing.
6-2
6-4 INK DROPS ON THE MEDIA

When foreign substances such as fiber dust are stuck on the
1 Foreign substances Manual Cleaning User's Manual surface of the Head, Ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.
Use the media clamps/ If media tends to curl or become bumpy due to the Ink
2 Media strikes Head Replace with a suitable absorption, the Head sometimes strikes the media while
media printing and it causes the Ink dropping problem.
If media produces static electricity easily, the ink tends to

remain on the head surface while printing and results in ink
Static electricity of
3 Perform [PERIODIC CL] User's Manual dropping. When this is set to [1 min] to [990 min], automatic
the media
cleaning is performed while printing and it may prevent the ink
dropping.
Cleaning does not work effectively with worn wiper. Therefore,

foreign substances stuck on the head surface cannot be
4 Wiper wears out Wiper Replacement User's Manual
removed completely and the ink flows through it and results in
ink dropping.
[3-8 INK TUBE When the ink tube is broken, it is not possible to keep the ink
5 Broken ink tube Ink Tube Replacement
REPLACEMENT] line air tight and results in ink dropping.
When a head is broken mechanically such as a crack, it is not

[3-1 HEAD
6 Broken Head Head Replacement possible to keep the ink line air tight and results in the ink
REPLACEMENT]
dropping.
6-5 VERTICAL BANDING
When there is scratch or dirt on the Encoder Scale, the

Clean / Replace Encoder [3-12 ENCODER SCALE
1 Encoder Scale is dirty printing image could be affected and the vertical bandings
Scale REPLACEMENT]
appear at the position where there is scratch or dirt.
When the sliding resistance with the moving Head Carriage

increases partly due to some dirt on the LM Guide, it may
2 LM Guide is dirty Clean LM Guide
affect the printing at the position where there is dirt and the
vertical banding may appear.
When there are foreign substances on the teeth of the gear,

There is dirt in the teeth the movement of the Head Carriage changes at the position
3 Clean the gear
of the gear where there is dirt. And it results in the periodical vertical
banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY

When the main power is off, the maintenance flushing is not
Check the main power Do not switch off the performed and it may cause the Head nozzle clogging. Make
1 User's Manual
switch main power sure to power on/off with only the sub power switch for daily
use.
6-3
6-7 Print & Cut Misalignment
Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut
path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take
appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes
Print & Cut adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Side
Possible Causes
1. Expansion/Contraction of the Encoder Scale
2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING].
3. Expansion/Contraction of the media
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu.
5. Use the crop marks.
6-4
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Print
Possible Causes
1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING].
2. Expansion/Contraction of the media
3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing.
Actions
1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu.
2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu.
5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG].
7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
9. Adjust the belt tension.
6-5
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes
1. Crop-cut adjustment is not correctly done.
2. Crop mark sensor adjustment is not correctly done.
Actions
2. Perform [CROP-CUT ADJ.] in the User menu.
3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
6-6
6-8 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)

Blade Holder is fixed Fix the Blade Holder
1
loose tightly.
Blade-offset setting is Set the blade-offset
2
not correct correctly.
Cutting force is not Tool pressure [4-13 TOOL PRESSURE
3
correct adjustment ADJUSTMENT]
When using only left and right pinch rollers, middle part of
Middle Pinch Rollers are Use the Middle Pinch
4 the media won't follow both edges when the media is fed
not used Rollers.
and this may affect the cutting quality.
5 Blade tip is worn out Replace the Blade
Depending on the surface condition or the types of media,

Blade Holder tip is Don't use the Blade
6 Blade Holder tip gets caught by the vinyl and it results in
caught by the media Holder tip
stitch cut.
Bearing inside Blade
Replace the Blade
7 Holder doesn't rotate
Holder
smoothly
Scratch in Cutter Replace the Cutter
8
Protection Protection
[4-12 TOOL HEIGHT
9 Tool height is not correct Adjust the tool height
ADJUSTMENT]
Tool doesn't move Replace the Tool [3-4 TOOL CARRIAGE
10
up/down smoothly Carriage REPLACEMENT]
Replace the Tool [3-4 TOOL CARRIAGE
11 Tool Carriage is loose
Carriage REPLACEMENT]
Holder part of Tool Replace the Tool [3-4 TOOL CARRIAGE

12
Carriage is loose Carriage REPLACEMENT]
When there is a backlash at the Scan motor or Feed

motor, Tool Carriage and Grit Roller will be driven unstable
13 Backlash of Motor Gear Adjust Backlash
and results in symptoms such as mismatched start and
end points.
Belt Tension is not
14 Belt Tension Ajustment
correct
When the driver IC that drives solenoid is damaged, rarely
Solenoid IC on Servo Replace IC23 on the abnormal tool pressure is given. In this case, the blade hits
15
Board is damaged Servo Board the bed and jumps when it goes down and it results in
stitch cutting.
6-9 MEDIA SKEW

Media Flanges are fixed with the stoppers. If they are not
Media Flanges are not Fix the Flanges with the
1 User's Manual fixed, Media roll shifts left and right while it is fed and it
fixed by the stoppers stopper
may result in media skew.
Flanges are not set Set the Media Flanges When the flanges are not fully put in the media tube,
2 User's Manual
correctly to the Media again Media is fed tilted and it may result in Media shifting.
The most effective measure against Media shifting is to set
Media is not set straight Media straight to the machine. Especially on lengthy
3 Setup Media again User's Manual
to the machine printing, small tilt of Media setup results in big Media
shifting while printing.
When dust such as pieces of vinyl is stuck to the Grit
4 Grit Roller is dirty Clean the Grit Roller Roller, ability to hold Media decreases and it results in
Media shifting. Use a brush to clean the Grit Roller.
When pinch rollers wear out, ability to hold media

[3-14 PINCH ROLLER
5 Pinch Roller is worn out Replace the Pinch Roller decreases and it results in media shifting. Referential time
REPLACEMENT]
for replacing Pinch Roller is 24 months.
6 Grit Roller is loose Fix the Grit Roller
6-7
6-10 MOTOR ERROR

Remove cause of
1 Media Jamming
Media Jam
Back tension of media is When using hard-to-unroll or too heavy media, Motor Error
2 Use appropriate media
too high occurs due to the too much load for feeding the media.
There is a dirt in teeth of When the Drive Gear has some dirt on its teeth and cannot
3 Clean Drive Gear
Drive Gear rotate, Motor Error occurs.
[3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot
4 Broken/life of the Motor Motor replacement
REPLACEMENT] follow the order from the CPU and it results in a Motor Error.
When the Motor Driver is broken, the power supply voltage for
5 Broken Servo Board Servo Board replacement the motor is not supplied and the motor cannot move. It
results in a Motor Error.
Power Supply for Motor is Replace the switching [3-9 BOARDS When the Power Supply voltage for the Motor is not supplied,
6
broken power supply REPLACEMENT] the Motor cannot move and it results in a Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR

CODE : 0000 0000
Error detected at first
Error detected as a result
No. MEANING CAUSE

Feed Motor Deviation Error
0001 (The order from the CPU does not match the < External factors >
feedback of the Feed Motor.) 1. Media Jamming
Feed Motor Overcurrent Error 1 2. Carriage is moved by hands.
0004 (Big load is put on the motor movement 3. Carriage runs into a thing/hand.
instantaneously.) 4. Media is stuck because it is caught by the paper pipe.
5. Media is pulled forcedly.
Feed Motor Overcurrent Error 2 6. Loaded Media is too heavy.
0008 (A little load is put on the motor movement for
a long time.) < Machine factors >
1. The grease lubrication of the motor gear is not enough.
0005 0001 and 0004 occurred at the same time.
2. Motor is broken/Life.
3. Servo Board is broken.
0009 0001 and 0008 occurred at the same time. 4. Tool Carriage fixation to the belt is loose.
Scan Motor Deviation Error
0010 (The order from the CPU does not match the
feedback of the Scan Motor.)
Scan Motor Overcurrent Error 1
0040 (Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
0080 (A little load is put on the motor movement for
a long time.)
6-8
6-11 HEATER / DRYER TEMPERATURE DOES NOT GO UP
1 The media is not loaded Set up the media. User's Manual
Inappropriate
Check the temperature When the setting of print heater/dryer is off, the Heater does
2 temperature is set on the User's Manual
setting not operate.
machine
When media is narrow, the air-cooling effect by the vacuum

3 Media width is too small Use a wider media fan increases and it takes time for the heater temperature to
go up.
In cold environment, it may take a long time or the Heater

Environmental Raise the environmental
4 User's Manual may fail to reach the preset temperature. Suggest using the
temperature is low temperature
machine under the environment from 20 to 32 °C.
The voltage of power

5 Check the voltage If the voltage is unstable, the heater cannot function fully.
supply is unstable
Bad contact or cut line on

If the cable between the Heater unit and Main Board is
the cable between the Re-fix / Replace the
6 broken, the Heater temperature does not rise. Check the
Heater Unit and Main cable
connection of the each cable or replace it if it is broken.
Board
The temperature of the Heater does not rise if the Fuse

Fuse on the power board Replace the fuse on the
7 FS300 or FS301 on the power board is burned out. FS300 is
is broken power board
for the print heater and FS301 for the dryer.
The Heater does not work correctly because the signal to the
8 Power Board is broken Replace the power board
Heater is not transferred correctly.
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)

Turn off the main power It can be solved by restarting the printer with the main power.
1
and restart the printer Try it several times.
It can be solved by refixing the network cable. Try it several

2 Refix the cable
times.
The problem may be in the network when they are connected

Connect them directly through LAN. It can be identified whether the problem is on
3 Network problem
with a crossover cable. the printer or the network, by connecting the PC and the
printer directly with a crossover cable.
Main board may be damaged if the problem is not solved by

4 Main board is damaged Replace the main board.
the measures above.
6-9
6-13 ERROR MESSAGE
NO CHECKING ACTION REFERENCE OUTLINE
Restart the machine Restart the machine and see if the same error occurs again.
1 service call
Refer to [6-14 SERVICE
[6-14 SERVICE CALL]
CALL]
Restart the machine Restart the machine and see if the same error occurs again.
2 Internal Error
Upgrade the firmware to Check the revision record of the firmware version and
the latest version upgrade it if the error has been solved in the firmware.
6-14 SERVICE CALL
CODE CONTENTS CAUSE ACTION

Disorder of communication with Sub CPU Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
This occurs when the Sub CPU is not There is a bad connection between Main Check the other cable connections of Servo Board.
0002
detected after turning on the machine Board and Servo Board. Servo Board replacement
Main Board replacement
Flexible cable replacement
0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement
An error occurs while downloading a Servo Board does not work correctly. Check cable connection between Main Board and Servo
program for sub CPU. Sub CPU does not work correctly. Board.
There is a bad connection between Main Check the other cable connections of Servo Board.
0005
Board and Servo Board. Servo Board replacement
A noise on a signal. Main Board replacement
An error occurs when trying to connect with A noise on a signal while sending a Check cable connection between Main Board and Servo
sub CPU. command. Board.
Sub CPU was reset to default. Check the other cable connections of Servo Board.
0006
Tried to communicate when Sub CPU was Servo Board replacement
reset to default. Main Board replacement
An error occurs while sending a command. Servo Board does not work correctly. Check cable connection between Main Board and Servo
Sub CPU does not work correctly. Board.
0007
A noise on a signal while sending a Main Board replacement
command. Flexible cable replacement
Sub CPU was reset while sending a
command.
There is a problem with synchronizing serial Servo Board does not work correctly. Check cable connection between Main Board and Servo
communication to Sub CPU. Sub CPU does not work correctly. Board.
0008
A noise on a signal. Main Board replacement
Network I/F Initialize has not been Network I/F does not work correctly. Check the firmware is installed into Network I/F.
0010
completed. Firmware for Network I/F is not installed. Main Board replacement
Limit Position Initialize in the Service Mode Limit Position Initialize has not been done. Complete Limit Position Initialize correctly.
has not been done. Limit Position Initialize is ended before it is
0101
completed.
Even though the machine carries out the Head Lock Sensor does not work correctly or Head Lock Sensor replacement
0102 regular movement, the output of Head Lock is broken. Check the mechanical backlash or loose with the scan axis
Sensor does not reach the expected value. related parts.
Even though the machine carries out the Limit Sensor does not work correctly or is Limit Sensor replacement
0103 regular movement, the output of Limit Sensor broken. Check the mechanical backlash or loose with the scan axis
does not reach the expected value. related parts.
Tool Carriage Connection Error Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool
Loose of Connection Part Carriage part.
0105 Fault of the Limit Position Initialize value Connection Part Replacement
Limit Sensor does not work correctly or is Limit Position Initialize
broken.
Machine fails to disconnect the Tool Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool
Carriage from the Head Carriage. Loose of Connection Part Carriage part.
0106 Fault of the Limit Position Initialize value Connection Part Replacement
Limit Sensor does not work correctly or is Limit Position Initialize
broken.
Linear Encoder Setup has not been done. Linear Encoder Setup has not been done. Carry out Linear Encoder Setup in service menu.
0107 Linear Encoder Setup is ended before it is
completed.
6-10
CODE CONTENTS CAUSE ACTION
Even though the machine carries out the Wiper Motor error Wiper Motor Replacement
regular movement, the output of the Wiper Defect of Wiper Unit Wiper Unit Replacement
0109 Sensor does not reach the expected value. Defect of Wiper Sensor Wiper Sensor Replacement
Cut-line or short-circuit of cable and Flexible Cable and Flexible cable Replacement
cable
Input value from Linear Encoder is not Read error of Linear Encoder. Confirm whether Encoder Scale is between the slit of
changed by the Linear Encoder origin setup. Read error of Encoder on Scan Motor side. Encoder Module in a whole width of the machine.
When Motor stops during printing, expected Belt is not fixed to Head Carriage firmly. Check cable connection between Linear Encoder Board and
movement is not completed on some head. Main Board.
0110
Confirm connection between Belt and Carriage.
Linear Encoder replacement
Scan Motor replacement
Main Board replacement
This error occurs when the machine Crop-Cut Adjustment in the Service menu Carry out Crop-Cut Adjustment in service menu.
0111
performs the Auto Crop Mark Detection has not been performed.
Communication error with Cartridge IC driver Cartridge IC driver is broken. Ink cartridge IC sensor replacement
0112 Cartridge IC driver cable has short circuited
or cut-line.
There is a problem with Thermistor for Print Thermistor cable has short circuited or cut- Check cable connection around Thermistor.
0130 Heater line. Thermistor replacement
Thermistor has a problem.
Print Heater temperature has reached 60°C Print Heater cable connection has a problem. Check Print Heater
0135 and above Thermostat has a problem. Check Thermostat
Thermistor has a problem. Check Thermistor
There is a problem with Thermistor for dryer Thermistor cable has short circuited or cut- Check cable connection around Thermistor
0140 line. Thermistor replacement
Thermistor has a problem.
Dryer temperature has reached 80°C and Dryer cable connection has a problem. Check Dryer
0145 above Thermostat has a problem. Check Thermostat
Thermistor has a problem. Check Thermistor
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
VP-540/300 INSTALLATION CHECK LIST
Date :
User Name : Serial Number :
Checking for Installing Place
There is a space necessary for installing the machine as follows.
2400 mm
(8 ft.)
7
650mm
(2.17 ft.)
VP-540: 3300mm (11ft.)

VP-300: 2700mm (9 ft.)
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine may reach 160 kg (353 lb.) or more (120 kg (265 lb.) or more for the
30-inch model). Installation in an unsuitable location may cause a major accident, including tipover, fall,
or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never install close to any flammable object or in a gas-filled location.

It causes a risk of combustion or explosion.
Install in a clean, brightly lit location.

Conduct operations in a clean, brightly lit location. Working in a location that is dark or cluttered may lead
to an accident, such as becoming caught in the machine as the result of an inadvertent stumble.
Position so that the power plug is within immediate reach at all times. This is to enable quick
disconnection of the power plug in the event of an emergency. Install the machine next to an electrical
outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
Ensure adequate ventilation for the work area.

Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
Unpacking
Manual etc.
CD-ROM etc.
7-2
Checking the Accessories
Power cord: 1 Arm (right): 1 Arm (left): 1 Casters: 2
Stand leg: 1 Shafts: 2 Stoppers: 2 Bolts : 26
Hexagonal Pipe: 1 Short media clamps : 2 Long media clamps : 2 Media 7

wrench: 1 (left and right) (left and right) flanges: 2
* Installed on the machine
Ink-cartridge Middle pinch rollers: Blade: 1 Blade holder: 1 Replacement

tray: 1 5 (VP-540) Pin:1 blade for separa-
2 (VP-300) ting knife: 1
* Installed on the machine
Drain bottles: 2 SOL INK cleaning Software RIP: 1 User’s Manual: 1

cartridges: 2
Cleaning kit
Cleaning sticks: 10 Tweezers: 1 Replacement

Setup Guide: 1 wipers: 2
7-3
Installation and Preparation
Set up following items in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings].
Assemble the Stand
Attach the Shafts
Install the Drain Bottle

Revised 1
!! IMPORTANT !!
Be careful not to pinch the drain tube.
Drain Tube Drain Tube
NG) OK) Cable tie
OK)
Drain Bottle Drain Bottle Drain Bottle
VP-540 : ZV71196 and below VP-540 : ZV71197 and above

VP-300 : ZV70554 and below VP-300 : ZV70555 and above
7 Attach the Ink-cartridge Tray
Remove the Packing Materials
Connect the Cables
Install the Ink Cartridges
!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing to the machine.
Install the Blade
Make the Network Settings

IP address of PC
Revised 1 IP address of VP-540/300
Upgrading the Firmware
Upgrade the firmware to the latest version.
Revised 5
Setting Date and Time
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
SERVICE MENU SUB MENU CLOCK DATE DATE

SUB MENU CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] [Year/Month/Day]
CLOCK TIME TIME

TIME 01:01:59 01:01:59
7-4
Installing Roland Versaworks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software
Operating system : Windows XP Professional Service Pack 1 or later,

or Windows 2000 Service Pack 4 or later
CPU : Pentium 4 2.0 GHz or faster
Memory (RAM) : 512MB and above (1GB or more recommended)
Monitor : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required as a working space : 40 GB or more recommended
Hard-disk file system : NTFS format
Make the setting for Roland@NET

Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being
output.
7
Basic Operation
Explain following items in reference to the User's Manual.
Switching the power on and off
Main power switch
Keep the Loading Lever turned up while not

using the machine.
Sub power switch
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours
while the machine is not in use. Use the sub power switch for the daily powering on and off.
7-5
Loading and cutting off media
For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the
left and right pinch rollers.
!! IMPORTANT !!
Performing a sheet cut when the long media clamps are installed causes interference with the
separating knife, which may result in malfunction or damage to the machine. When you use the
long media clamps, set the [MEDIA CLAMP] menu item to [LONG] to disable the sheet cut.
Settings for the Media Heating System
!! IMPORTANT !!
Do not set the print heater temperature too high. If the ink dries too fast, the diameter of the ink dots land
on the media cannot expand enough and it may result in bandings.
Starting printing or cutting

- Pausing and canceling a printing or cutting
- Setting a starting position of printing or cutting (Base posint setting)
Printing test and cleanings

- Test print
7 - Normal cleaning
- Medium cleaning
- Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
Checking for remaining Ink

- Explain the [EMPTY MODE].
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with an item of identical type. Never mix items of different types.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause
of missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
Performing a cutting
- Test Cut
- [CUTTING PRIOR] menu
- Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)
7-6
Job outputting from
Roland VersaWorks
Explain each procedure as follows on a job outputting from Roland VersaWorks.
Printing
Cutting
!! IMPORTANT !!
Never use the Media Clamps during cutting.
Printing and cutting
During a print & cut, the cap of the cutter holder may scratch and damage the printed surface. Turn the cap
of the blade holder to adjust the amount of blade extension or use the Dry Time setting on RIP as
necessary.
Printing and cutting using Crop Marks

(Refer to the User's Manual[4-9 Performing Printing and Cutting Separately])
7
- Automatic alignment with Crop Marks
- Manual alignment with Crop Marks
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media
stretch/shrinkage can be avoided.
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
7-7
Functions for optimizing
printing and cutting
Explain the following items referring to the User's Manual.
Optimizing printing to match Media thickness
- Head height (VP-540 only)

- Bi-direction adjustment
- Feed calibration
!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on
Roland VersaWorks.
Optimizing printing and cutting to match Media thickness

7
- Print/Cut position adjustment
!! IMPORTANT !!
- These adjustments are required for each media and also when the head height is changed.
- Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.
Correcting misalignment for printing and cutting when using Crop Marks
- Crop-Cut adjustment
!! IMPORTANT !!
- These adjustments are required when printing and cutting using Crop marks are not aligned.
- Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.
[AUTO ENV.MATCH] function
!! IMPORTANT !!
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder
Scale. Make sure to set it to [ENABLE] at all times.
7-8
Calibration for cutting
!! IMPORTANT !!
During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a misalignment
of printing and cutting. This calibration is to be used only when performing cutting only.
Preset function
All menu items listed below can be saved in Presets. It is useful to have saved settings that are different by
media.
- Temperature setting of Heater/Dryer

- [EDGE DETECTION]
- [SCAN INTERVAL]
- [VACUUM POWER]
- [FULL WIDTH S]
- [FEED FOR DRY]
- [CALIBRATION] (in the [CUTTING MENU])
- Cutting conditions
- [ADJUST BI-DIR]
- [CALIBRATION] (for printing)
7
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]
- [PREHEATING]
Maintenance
Explain the following items referring to the User's Manual.
Disposing of discharged ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
7-9
Cleaning the parts other than the print heads
- Pinch Rollers
- Grit Rollers
- Platen
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit
!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers
Replacing the blade
Replacing the separating knife
7
Explain the following items referring to the Setup Guide.
Temperature and humidity

Specified temperature and humidity must be maintained even while not in use. When the temperature is
too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage
the print heads.
While in use: Temperature 20 to 32 C , Humidity 35 to 80% (Non-condensing)

While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)
When not in use for a prolonged period
Transporting the unit
When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it.
!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.
Others
Explain to refer to the User's Manual when a error message is displayed. And also explain to switch off and
on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed,
since it occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [5-5 The Print Heads
Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be
done manually by user.
7-10
Consumable Parts and
Replacement Cycle
Parts Name Replacement Cycle

6 billion shots / nozzle (6,000,000 kshots)
Printing Head
* Damper needs to be replaced together with the Head replacement.
Wiper 6 months, Wiping 3000 times or Rubbing 100 times
Carriage Motor 1500 hours
Cap Top 6 months
Ink Tube 3000 hours
Sponge for Wiper 12 months
Lithium Battery 24 months
Cutter Protection Replace it depending on the degree of scratches on it. 7
Pinch Roller Replace it depending on the degree of wear of its rubber part.
7-11
7-2 Maintenance Check List
VP-540/300 Maintenance Check List
Date :
User : Serial Number :
Check Items Operation Points Check

Ask the customer if there is something that he/she is concerned Done
Interview the customer
about.
Get report with [Get Report] of the Peck, or print [ALL] Report in the Done
Output / Get report before maintenance
Service menu.
If large amount of ink is discharged in the drain bottle, dispose of it and Good
Check drain bottle give an explanation to the customer. Make sure to reset the discharged- Disposed Reset
ink count.
Upgrade the firmware if the installed firmware is not the latest OK
Upgrade the firmware to the latest version
version.
Determine if they should be replaced based on the SHOT COUNT in the Good
History Report, the test print result and the customer's interview. Replacement Done Reset
Replacement Cycle : 6 billion shots/Nozzle
Head Perform a manual cleaning by using cleaning sticks and cleaning Cleaning Done
liquid.
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BI- Good
DIR. DEFAULT to check the error, and perform adjustment if necessary. Adjustment
7 Determine if it should be replaced based on MOTOR ERROR and

MOTOR HOURS S in the History Report, the motor sound heard while
Good
Carriage Motor printing the report and the customer's interview. Put some grease Replacement Done
(FLOIL G902) on the gear if you replace the motor.
Reset
Replacement Cycle : 1,500 hours
Determine if it should be replaced based on the deformation or the time Cleaning Done
period from the last replacement.
Check Replacement Done
If replacement is unnecessary, clean them manually using the Roland
Consumable Cleaning Wiper
cleaning stick and cleaning liquid.
Parts
Replacement Cycle : 6 months, Wiping count 3,000 times or Rubbing
count 100 times.
Determine if it should be replaced based on the performance of the Good

cleaning or the time period from the last replacement. Cleaning Done
Cap Top If replacement is unnecessary, clean them manually using the Roland
Replacement Done
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months
Determine if it should be replaced based on its appearance Good

Sponge for Wiper or the time period from the last replacement. Replacement Done
Replacement Cycle : 12 months
Clean it manually using the Roland cleaning stick and cleaning liquid. Cleaning Done
Wiper Scraper Replacement Done
Replace it as necessary.
Good
Lithium Battery Replacement Cycle : 24 months
Replacement Done
Check if the carriage belt doesn't touch the the flanges of the drive Good
pulley and idle pulley when the head carriage moves in the full width.
Adjustment Done
Carriage Belt Adjust the belt position, if necessary.
Check the belt tension and adjust it if necessary. Good Adjustment Done
Check Good
Check if it is not worn out, it does not have dirt on it and it rotates
Mechanical Pinch Roller
smoothly. Replacement Done
Parts
Grit Roller Remove foreign substances stuck on it by using a brush. Done
Good
Cutter Protection Replace it depending on degree of scratches on it.
Replacement Done
Check that there is no problem with the printing operation and

Check printing Done
printing result.
Check that there is no problem with the cutting operation and Done
Check cutting
cutting result.
Get report with [Get Report] of the Peck, or print [ALL] Report in the Done
Output / Get report after maintenance
Service menu.
7-12
7-3 Specifications
Main unit specification
VP-540 VP-300
Printing technology Piezoelectric inkjet
Media Width 210 to 1,371 mm (8.3 to 54 in.) 182 to 762 mm (7.2 to 30 in.)
Thickness Maximum 1.0 mm (39 mil) with liner, for printing
Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for
cutting
Roll outer diameter Maximum 180 mm (7 in.)
Roll weight Maximum 30 kg (66 lb.) Maximum 20 kg (44 lb.)
Core diameter 50.8 mm (2 in.) or 76.2 mm (3 in.)
Printing/cutting width (*1) Maximum 1,346 mm (53 in.) Maximum 736 mm (29 in.)
Ink cartridges Types 220-cc cartridge / 440-cc cartridge
Colors Four colors (cyan, magenta, yellow, and black)
Printing resolution (dots per inch) Maximum 1,440 dpi
Cutting speed 10 to 300 mm/s
Blade force 30 to 200 gf
Cutting blade Type Roland CAMM-1 series compatible
Blade offset 0 to 1.5 mm (0 to 0.059 in)
Software resolution (when cutting) 0.025 mm/step
Distance accuracy (when printing) (*2) Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
(*3)
Distance accuracy (when cutting) (*3) Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater 7
When distance correction has been performed (when the setting for [CALIBRA-
TION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of distance
traveled, or 0.1 mm, whichever is greater
Repeatability (when cutting) (*3) (*4) 0.1 mm or less
Alignment accuracy for printing and cut-
0.5 mm or less
ting (*3) (*5)
Alignment accuracy for printing and cut- Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater
ting when reloading media (*3) (*6)
Media heating system (*7) Print heater, setting range for the preset temperature: 30 to 45 C (86 to 112 F)
Dryer, setting range for the preset temperature: 30 to 50 C (86 to 122 F)
Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power requirements AC 100 to 120 V 10%, 8.3 A, 50/60 Hz or AC 100 to 120 V 10%, 5.8 A, 50/60 Hz or
AC 220 to 240 V 10%, 4.3 A, 50/60 Hz AC 220 to 240 V 10%, 3.0 A, 50/60 Hz
Power consumption During operation Approx. 1,110 W Approx. 780 W
Sleep mode Approx. 34 W Approx. 33W
Acoustic noise level During operation 64 dB (A) or less (according to ISO 7779) 64 dB (A) or less (according to ISO 7779)
During standby 40 dB (A) or less (according to ISO 7779) 40 dB (A) or less (according to ISO 7779)
Dimensions (with stand) (*8) 2,310 (W) x 740 (D) x 1,125 (H) mm 1,700 (W) x 740 (D) x 1,125 (H) mm
(90.9 (W) x 29.1 (D) x 44.3 (H) in.) (66.9 (W) x 29.1 (D) x 44.3 (H) in.)
Weight (with stand) 109 kg (240 lb.) 87.5 kg (193 lb.)
Environmental Power on (*9) Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended),
humidity: 35 to 80%RH (non-condensing)
Power off Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)
Accessories Exclusive stands, power cord, blade, blade holder, media clamps, media flanges,
replacement blade for separating knife, cleaning kit, software RIP, User's Manual,
etc.
*1
The length of printing or cutting is subject to the limitations of the program.
*2
With Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
7-13
*3
Not assured when the print heater or dryer is used.
*4
The following conditions must be met:
Media type: Media specified by Roland DG Corp.
Roll media must be loaded on the shaft.
[PREFEED] menu item must be set to "ENABLE."
Side margins: 25 mm or more for both the left and right margins
Front margin: 35 mm or more
Excluding expansion/contraction of the media
Range for assured repetition accuracy
54-inch model
For media with a width exceeding 610 mm: Length 4,000 mm
For media with a width of 610 mm or less: Length 8,000 mm
30-inch model
Length 3,000 mm
*5
Provided that media length is under 3,000 mm
Temperature: 25 C (77 F)
Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*6
Media type : Roland PET film
Data size: 1,000 mm in the media-feed direction, 1,346 mm (54-inch model) or 736 mm (30-inch model) in the carriage-move-
ment direction
No lamination
Automatic detection of crop marks at 4 points when media is reloaded.
During cutting, [PREFEED] menu item must be set to "ENABLE."
Temperature: 25 C (77 F)
Excludes the effects of slanted movement and of expansion and contraction of the media.
7
*7
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*8
Depth when the included ink-cartridge tray is installed is 1,000 mm.
*9
Operating environment
Humidity (%)
(no condensation) 80
55 Use in an operating environment

35 with this range.
0 15 20 27 32 C ( F)
(59) (68) (80.6) (89.6)
Temperature
7-14

ROLAND VersaCamm VP 540 Service Manual

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ROLAND VersaCamm VP 540 Service Manual

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Copyright © 2008 ROLAND DG CORPORATION

3 Replacement of Main Parts

0 2007.3.9 First Edition Kato Uchiyama

Sect1 : Parts have been revised.

Sect1 : Parts have been revised.

3 2007.8.24 Sect3 : Procedures have been revised. Kato Mabuchi

Sect3 : Procedures have been revised.

Sect1 : Parts have been revised.

Sect1 : Parts have been revised.

About and Notices.

About the Symbols

: Tips and advise before the adjustment.

Caution : Moving Print Heads

Caution : Pinching Hazard

Caution : High Temperature

The wiring terminal untended for connec-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

32 1000000417 STAY,ENCORDER SENSOR SP-540V

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

31 1000000417 STAY,ENCORDER SENSOR SP-540V

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

117V 230V 230VC

38 41 8 (Assemble all these parts.)

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

117V 230V 230VC

38 41 8 (Assemble all these parts.)

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

1 1000002189 CABLE-ASSY,JUNBI A VP-540 * * * *

It indicates the version of the Main Board.

DP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8

A18 WE6/CAS6/DQM6 DQM3

A19 WE3/CAS3/DQM3/ICIOWR R54 75 20 21

STATUS0 T11 ASEBRK/BRKACK A8 S1 NON

R63 GND Cd 74LVC14 /RESET1

VCC1.55 RN5VD29A PC112

PC209 PC220 /RESET2

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

MAIN BOARD_Circuit Diagram 2/9

VCC1.2 10K 53398-1090

WDT_/OUT VCC3 R134

SW1 R301 R304 HEAD_SENS

MAIN BOARD_Circuit Diagram 4/9

P10 B10 MD21 PC106 10 EXCML16A270U SCK0_ZA

K9 T14 SB_/SWE PC244 CE0.1u

D12 G12 SB_D9 11 T105 FL8 TP306

GNDA_PLL1 I/O 4A 4Y R262

G2 J6 HD151031FPEL T125 FL2

T32 TDO NC R285

T39 H5 H6 1K VCC3 10 EXCML16A270U SCK2_YA

F14 T33 T114 FL7 TP305

PC104 10 EXCML16A270U SCK2_ZA

IC32 T128 FL1

DDA_MtoS T117 FL6 TP304

/F0_INTREQ C209 SI_A3 R118 100 7 6 10 EXCML16A270U SI3_ZB