MANGO MARACUYA

FROZEN MANGO
FROZEN PFJ PULP
SS IQF CHUNKS
FROZEN MANGO
FROZEN PFJ PULP CONCENTRATE
CONCENTRATE
FROZEN MANGO
FROZEN PFJ PULP ORGANIC
SS ORGANIC
ORGANIC IQF CHUNKS
FROZEN MANGO
FROZEN PFJ PULP CONCENTRATE
CONCENTRATE ORGANIC
ORGANIC
FROZEN MANGO
FROZEN PULP
PFJ SS UNPASTEURIZED
UNPASTEURIZED ORG
ORGANIC

ASEPTIC MANGO
ASEPTIC PFJ PULP
SS
ASEPTIC MANGO
ASEPTIC PFJ PULP CONCENTRATE
CONCENTRATE
ASEPTIC MANGO
ASEPTIC PFJ PULP ORGANIC
SS ORGANIC
ASEPTIC MANGO
ASEPTIC PFJ PULP CONCENTRATE
CONCENTRATE ORG
ORGANIC
CUYA IQF
 FLOWCHART AND CCP LOCATIONS: FROZEN MANGO PULP
FROZEN MANGO PULP CONCENTRATE

MANGO

Water Treatment Plant

(0.5 - 2.0 ppm) Reception

Storage
(at room temperature)
Reception of inputs, packaging
materials and auxiliar materials
Pre-washing

Cilynders & Auxiliar Chemical Products Washing

Materials Warehouse Warehouse

Water
Sorting CONCENTRATE
Peracetic Acid Discard 1 : 5%

SIMPLE Disinfeccion
(50 ppm - 80 ppm)

Blanching
(65°C -70°C)

Squeezing
Skins and Seeds : 30%

Refining
Discard 2 : 10%
Standardization

Filter

Pasteurization (CCP 1)
(C.P. 84°C - 90°C)

Pre - cooling Concentration : 25%

Cooling
(8°C - 10°C)

Cilynders Filter
PEBD blue bags
Seals
Labels
Filling / Packing /
Weight Control / Marking

Frozen Storage
RDM% PULP : 55% - 60% ( -18°C or colder)
RDM% CONC : 28%-30%
Shipment
Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: FROZEN MANGO PULP ORGANIC
FROZEN MANGO PULP CONCENTRATE ORGANIC

MANGO

Water Treatment Plant

(0.5 - 2.0 ppm) Reception

Storage
(at room temperature)
Reception of inputs, packaging
materials and auxiliar materials
Pre-washing

Cilynders & Auxiliar

Materials Warehouse
Chemical Products Washing
Warehouse

Water
Sorting CONCENTRATE
Discard 1 : 5%
Chlorine

SIMPLE Disinfeccion
(2.0 ppm - 5.0 ppm)

Blanching
(65°C -70°C)

Squeezing
Skins and Seeds : 30%

Refining
Discard 2 : 10%
Standardization

Filter

Pasteurization (CCP 1)
(C.P. 84°C - 90°C)

Pre - cooling Concentration : 25%

Cooling
(8°C - 10°C)

Cilynders Filter
PEBD blue bags
Seals
Labels
Filling / Packing /
Weight Control / Marking

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 Frozen Storage
RDM% PULP : 55% - 60% ( -18°C or colder)
RDM% CONC : 28%-30%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: FROZEN MANGO PULP ORGANIC - UNPASTEURIZED

MANGO

Water Treatment Plant

(0.5 - 2.0 ppm) Reception

Storage
(at room temperature)
Reception of inputs, packaging
materials and auxiliar materials
Pre-washing

Cilynders & Auxiliar

Materials Warehouse
Chemical Products Washing
Warehouse

Water
Sorting
Chlorine Discard 1:5%

SIMPLE Disinfeccion
(2.0 ppm - 5.0 ppm)

No Heating Blanching
(65°C -70°C)

Squeezing
Skins and Seeds: 30%

Refining
Discard 2: 10%
Standardization

Filter

Cooling
(8°C - 10°C)

Filter

Filling / Packing /
Cilynders Weight Control / Marking
PEBD blue bags
Seals
Labels
Frozen Storage
( -18°C or colder)
RDM% PULP : 55%-60%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: ASEPTIC MANGO PULP
ASEPTIC MANGO PULP CONCENTRATE

MANGO

Water Treatment Plant

(0.5 - 2.0 ppm) Reception

Storage
(at room temperature)
Reception of inputs, packaging
materials and auxiliar materials
Pre-washing

Cilynders & Auxiliar

Materials Warehouse
Chemical Products Washing
Warehouse

Water
Sorting CONCENTRATE
Discard 1:5%
Peracetic Acid

SIMPLE Disinfeccion
(50 ppm - 80 ppm)

Blanching
(65°C -70°C)

Squeezing
Skins and Seeds :30%

Refining
Discard 2: 10%
Standardization
Concentration
Homogenization

Sterilization (CCP 1)
(C.P. 110 °C - 120 °C)

Pre - Cooling

Cooling

Cilynders Filling / Packing /

Aseptic bags Weight Control / Marking
Crystal bags
Seals
Labels
Storage
(At room temperature 25 °C)
RDM% PULP : 55%-60%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: ASEPTIC MANGO PULP ORGANIC
ASEPTIC MANGO PULP CONCENTRATE ORGANIC

MANGO

Water Treatment Plant

(0.5 - 2.0 ppm) Reception

Storage
(at room temperature)
Reception of inputs, packaging
materials and auxiliar materials
Pre-washing

Cilynders & Auxiliar

Materials Warehouse
Chemical Products Washing
Warehouse

Water
Sorting CONCENTRATE
Chlorine Discard 1:5%

SIMPLE Disinfeccion
(2.0 ppm - 5.0 ppm)

Blanching
(65°C -70°C)

Squeezing
Skins and Seeds : 30%

Refining
Discard 2: 10%
Standardization
Concentration
Homogenization

Sterilization (CCP 1)
(C.P. 110 °C - 120 °C)

Pre - Cooling

Cooling

Cilynders Filling / Packing /

Aseptic bags Weight Control / Marking
Crystal bags
Seals
Labels
Storage
(At room temperature 25 °C)
RDM% PULP : 55%-60%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: FROZEN PASSION FRUIT JUICE SINGLE STRENGTH
FROZEN PASSION FRUIT JUICE CONCENTRATE

PASSION FRUIT
Water Treatment Plant
(0.5 - 2.0 ppm)
Reception
Storage
(Fruit in net bags)
Peduncle removing / Sorting /
Reception of inputs, packaging
Pre - washing
materials and auxiliar materials Discard 1: 5%

Storage
(Room temperature)
Cilynders & Auxiliar Chemical Products
Materials Warehouse Washing
Warehouse

Water
Sorting CONCENTRATE
Discard 2: 2%
Peracetic Acid

SIMPLE Disinfeccion
(50 ppm - 80 ppm)

Squeezing / Cutting
Rinds : 50%

Refining
Seeds : 10%
Standardization

Filter

Pasteurization (CCP 1)
(C.P. 88°C - 92°C)

Pre-Concentration and
Aroma Recovery

Pre - cooling Concentration : 25%

Cooling
(8°C - 10°C)

Cilynders Filter
PEBD blue bags
Seals
Labels
Filling / Packing /
Weight Control / Marking

Frozen Storage
RDM% PULP : 33% - 35% ( -18°C or colder)

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
RDM% CONC : 8%-10%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: FROZEN PASSION FRUIT JUICE SINGLE STRENGTH ORGANIC
FROZEN PASSION FRUIT JUICE CONCENTRATE ORGANIC

PASSION FRUIT
Water Treatment Plant
(0.5 - 2.0 ppm)
Reception
Storage
(Fruit in net bags)
Peduncle removing / Sorting /
Reception of inputs, packaging
Pre - washing
materials and auxiliar materials Discard 1: 5%

Storage
(Room temperature)
Cilynders & Auxiliar
Materials Warehouse
Chemical Products Washing
Warehouse

Water Sorting CONCENTRATE

Discard 2 : 2%
Chlorine

SIMPLE Disinfeccion
(2.0 ppm - 5.0 ppm)

Squeezing / Cutting
Rinds : 50%

Refining
Seeds : 10%
Standardization

Filter

Pasteurization (CCP 1)
(C.P. 88°C - 92°C)

Pre-Concentration and
Aroma Recovery

Pre - cooling Concentration: 25%

Cooling
(8°C - 10°C)

Cilynders Filter
PEBD blue bags
Seals
Labels
Filling / Packing /
Weight Control / Marking

Frozen Storage
RDM% PULP : 33% - 35% ( -18°C or colder)
RDM% CONC : 8%-10%

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: FROZEN PASSION FRUIT JUICE SINGLE STRENGTH ORGANIC -
UNPASTEURIZED

PASSION FRUIT
Water Treatment Plant
(0.5 - 2.0 ppm)
Reception
Storage
(Fruit in net bags)

Peduncle removing / Sorting /

Reception of inputs, packaging
Pre - washing
materials and auxiliar materials Discard 1: 5%

Storage
(Room temperature)
Cilynders & Auxiliar
Materials Warehouse
Chemical Products Washing
Warehouse

Water
Sorting
Discard 2: 2%
SIMPLE Chlorine

Disinfeccion
(2.0 ppm - 5.0 ppm)

Squeezing / Cutting
Rinds : 50%

Refining
Seeds: 10%
Standardization

Filter

Cooling
(8°C - 10°C)

Cilynders Filter
PEBD blue bags
Seals
Labels
Filling / Packing /
Weight Control / Marking

Frozen Storage
( -18°C or colder)
RDM% PULP : 33% - 35%

Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: ASEPTIC PASSION FRUIT JUICE SINGLE STRENGTH
ASEPTIC PASSION FRUIT JUICE CONCENTRATE

PASSION FRUIT
Water Treatment Plant
(0.5 - 2.0 ppm)
Reception
Storage
(Fruit in net bags)

Peduncle removing / Sorting /

Reception of inputs, packaging
Pre - washing
materials and auxiliar materials
Discard 1: 5%

Storage
(Room temperature)
Cilynders & Auxiliar Chemical Products Washing
Materials Warehouse Warehouse

Water
Sorting CONCENTRATE
Peracetic Acid Discard 2: 2%

SIMPLE Disinfeccion
(50 ppm - 80 ppm)

Squeezing / Cutting
Rinds : 50%

Refining
Seeds : 10%
Standardization

Preheating
(65° C - 70 °C)
Concentration :25%

Homogenization

Sterilization (CCP 1)
(C.P. 98 °C - 105 °C)

Flow Retention

Pre - Cooling

Cilynders Cooling
Aseptic bags
Crystal bags
Seals Filling / Packing /
Labels
Weight Control / Marking

Storage
RDM% PULP : 33% - 35% (At room temperature 25 °C)
Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
RDM% CONC : 8%-10%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHART AND CCP LOCATIONS: ASEPTIC PASSION FRUIT JUICE SINGLE STRENGTH ORGANIC
ASEPTIC PASSION FRUIT JUICE CONCENTRATE ORGANIC

PASSION FRUIT
Water Treatment Plant
(0.5 - 2.0 ppm)
Reception
Storage
(Fruit in net bags)

Peduncle removing / Sorting /

Reception of inputs, packaging
Pre - washing
materials and auxiliar materials
Discard 1 : 5%

Storage
(Room temperature)
Cilynders & Auxiliar
Materials Warehouse
Chemical Products Washing
Warehouse

Water
Sorting CONCENTRATE
Chlorine Discard 2 : 2%

SIMPLE Disinfeccion
(2.0 ppm - 5.0 ppm)

Squeezing / Cutting
Rinds : 50%

Refining
Seeds : 10%
Standardization

Preheating
(65°C - 70 °C)
Concentration :25%

Homogenization

Sterilization (CCP 1)
(C.P. 98 °C - 105°C)

Flow Retention

Pre - Cooling

Cilynders Cooling
Aseptic bags
Crystal bags
Seals Filling / Packing /
Labels
Weight Control / Marking

Storage
RDM% PULP : 33% - 35% (At room temperature 25 °C)

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
RDM% CONC : 8%-10%
Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHARTS AND CCP LOCATIONS: IQF MANGO CHUNKS
MANGO
Water Treatment Plant
(0.5 - 2.0 ppm) Reception

Weight
Control
Reception of inputs,
packaging, materials and Sorting
auxiliar materials Discard 1 : 5%
Water
Washing
Auxiliar Materials Chemical Products
Warehouse Warehouse
Ethylene 5%

Boxes General
Artificial Natural
Warehouse Warehouse Rippening Rippening

Water
Peracetic Acid
Disinfetion N° 1
(50 - 80 ppm)
Knives

Peeling
Knives Skin: 22%
Cutting
Seeds: 19%
Cut in cubes
Irregular Pieces: 5%

Water
Peracetic Acid
Disinfetion N° 2 CCP 1
(50 - 80 ppm)
Irregular Pieces: 10%
Trays Arrangement

Pre Cooling

Boxes T = -18/-22°C Freezing

Bags
Labels Filled, weight control,
sealed, labelling
Irregular Pieces: 2%
Ferrous = 3.0 mm Metal Detector
Non - Ferrous = 4.0 mm CCP 2
Stainless = 5.0 mm Control

RDM%: 37% Storage

Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura
 FLOWCHARTS AND CCP LOCATIONS: ORGANIC IQF MANGO CHUNKS
MANGO
Water Treatment Plant
(0.5 - 2.0 ppm) Reception

Weight
Control

Reception of inputs, Sorting

packaging, materials and
auxiliar materials Chlorated Discard 1 : 5%
Water
Washing N° 1
0.5 - 2.0 ppm
Auxiliar Materials Chemical Products
Warehouse Warehouse
Ethylene 5%

Boxes General
Artificial Natural
Warehouse Warehouse Rippening Rippening

Water
Chlorine
Washing N° 2
(0.5 - 2.0 ppm)
Knives

Peeling
Knives Skin: 22%
Cutting
Seeds: 19%
Cut in cubes
Irregular Pieces: 5%

Water
Chlorine
Disinfetion N° 1 CCP 1
(2.0 - 5.0 ppm)
Irregular Pieces: 10%
Trays Arrangement

Pre Cooling

Boxes T = -18/-22°C Freezing

Bags
Labels Filled, weight control,
sealed, labelling
Irregular Pieces: 2%
Ferrous = 3.0 mm Metal Detector
Non - Ferrous = 4.0 mm CCP 2
RDM%: 37%
Stainless = 5.0 mm Control

Storage

Shipment

Carretera Sullana - Tambogrande Km. 6.8 Caserío Cieneguillo Centro - Sullana - Sullana - Piura