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ARTICLE IN PRESS

Int. J. Production Economics 89 (2004) 353–361

Supply chain management survey of Swedish


manufacturing firms
Jan Olhager*, Erik Selldin
.
Department of Production Economics, Linkoping .
Institute of Technology, SE-581 83 Linkoping, Sweden

Received 15 April 2002; accepted 16 January 2003

Abstract

Supply chain management practices and principles are evolving and changing rapidly, e.g. through modern
information and communication technologies. These changes affect the ways supply chains are designed, the way they
are managed, and how planning and control activities take place within these chains. But how far have companies come
in dealing with supply chain issues? This paper investigates supply chain management strategies and practices in a
sample of 128 Swedish manufacturing firms. We specifically study issues related to the supply chain design, integration,
planning and control, and communication tools for managing supply chains. The main findings indicate the following.
The extent to which suppliers and customers are involved in supply chain planning and control is expected to increase
steadily over the next 2 years. The primary priority for the selection of supply chain partners is quality performance.
However, delivery dependability, cost efficiency, volume flexibility, and delivery speed are also judged to be important
inputs to the supply chain partner selection process. Today, companies expect to broaden and deepen the use of new
information and communication technologies for improving supply chain operations. Our findings concerning future
supply chain management practices, principles and priorities are discussed.
r 2003 Elsevier Science B.V. All rights reserved.

Keywords: Supply chain management; Integration; Manufacturing; Survey; Sweden

1. Introduction any manufacturing firm. During the 1990s the


software support systems transited from manufac-
The challenges for manufacturing firms are turing resource planning (MRPII) to enterprise
shifting from internal efficiency to supply chain resource planning (ERP) to illuminate the impor-
efficiency. World-class manufacturing today as- tance of planning and controlling all resources in a
sumes that the entire supply chain is world class. It manufacturing firm; not only material and capa-
may be necessary but no longer sufficient to city. The outward-shifting focus to the supply
continuously improve the internal operations if chain calls for another type of software support
the external linkages are not up to par. A supply systems, i.e. supply chain-planning software. A
chain focus is vital for the long-term well being of foundation for implementing such systems is the
strategic linkages between successive partners in a
*Tel: +46-13-281000; fax: +46-13-288975. supply chain; not only for tactical planning and
E-mail address: jan.olhager@ipe.liu.se (J. Olhager). control, but also with respect to strategic intent; as

0925-5273/03/$ - see front matter r 2003 Elsevier Science B.V. All rights reserved.
doi:10.1016/S0925-5273(03)00029-X
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354 J. Olhager, E. Selldin / Int. J. Production Economics 89 (2004) 353–361

suggested by case studies (see e.g. Arntzen et al., in order to be able to provide for a fuller
1995; Camm et al., 1997; Hahn et al., 2000), understanding of supply chain management stra-
empirical research (see e.g. Frohlich and West- tegies and practices.
brook, 2001; Lowe and Markham, 2001) and The paper is organised as follows. First, we
theory (see e.g. Cohen and Mallik, 1997; Fisher, discuss the research methodology and the char-
1997; Lummus et al., 1998; Simchi-Levi et al., acteristics of the responding enterprises. Then we
2000; Stadtler and Kilger, 2000; Stock et al. 2000; present and analyse the survey results, divided into
Chopra and Meindl, 2001). sections on supply chain design, supply chain
In this paper we present a survey of supply chain integration, supply chain planning and control,
strategies and practices in Swedish manufacturing and supply chain communication. Finally, some
firms. The motivation for this survey is also based concluding remarks are provided.
on a previous survey to manufacturing industries
in Sweden (Olhager and Selldin, 2002) focusing on
the implementation of ERP systems. This study 2. Research methodology
showed that companies are about to extend their
ERP functionality. These extensions are primarily The survey reported here was mailed to PLAN
concerned with supply chain management, and the members employed within manufacturing firms in
top priorities for the near future are supply chain Sweden; PLAN is the Swedish Production and
planning (SCP) systems and integration with Inventory Management Society. PLAN provided
customers and suppliers. Therefore, we decided the mailing lists. The questionnaire focuses on
to continue with a survey focussing on supply supply chain issues such as design, integration,
chain issues related to integration, design, plan- planning and control systems, and communication
ning and control, from a practice as well as a tools and techniques.
systems perspective. The survey covers supply In May 2001 the authors mailed the question-
chain integration issues from a company perspec- naire to PLAN members in 511 different firms.
tive. This constituted the entire body of PLAN
Previous studies on supply chain strategies and members in Swedish manufacturing firms. Post-
practices generally find that broader integration age-paid return envelopes were provided. The
leads to improved performance. Frohlich and survey employed three question formats: Likert
Westbrook (2001) find that extensive and balanced scales, multiple response, and metric measurement
integration leads to better performance in terms of scales. By October 2001, 128 usable responses were
marketplace, productivity and non-productivity received for a response rate of 25.0%, which must
indicators, compared to firms having no, narrow be considered to be quite good for this type of
or biased integration towards the supplier or the survey.
customer side. However, the level of integrative
activities was generally rather low among the firms
in the sample, which contained data from 1998. 3. Enterprise characteristics
Lowe and Markham (2001) report on the outcome
of the 2001 A.T. Kearney global excellence in The characteristics of respondent and the
operations award, which contains some supply enterprise are summarised in Table 1. The largest
chain elements. The top five finalists had closer group of respondents was materials/supply chain
integration with suppliers, and experienced better managers (39.4% of the responses). The second
payback for e-commerce IT investments with largest group was production/inventory control
customers and suppliers, compared to the other managers (18.9%). Together, these two categories
companies in the award competition. However, the account for approximately 60% of the respon-
sample is very small and includes firms from many dents. The other respondents hold other positions
different industries. In this paper, we investigate a but are members of the Swedish Production
broader range of supply chain management issues, and Inventory Management Society, wherefore
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J. Olhager, E. Selldin / Int. J. Production Economics 89 (2004) 353–361 355

Table 1 most of, if not all, the respondents are profession-


Enterprise characteristics ally centrally involved in questions and problems
Percent related to supply chain operations. There could
however be a bias included in the sample of
Respondent’s position
respondents since there are few high executives
Executive 4.72
Materials/Supply 39.37 and people working with marketing and sales
chain manager towards the customers.
Production 18.90 A majority of the responding firms have annual
inventory revenue of $50 million or less, and fewer than 500
control
employees. However, the sample also includes
Systems analyst/ 11.02
support large corporations and large divisions within
Plant/operations 9.45 corporations. Most companies, 69.1%, are produ-
manager cing industrial goods and the remaining 30.9% are
Purchasing 3.94 producing goods for the consumer market.
manager/buyer
The order penetration point determines the
Other 12.60
point along the total production process where a
Firm’s annual revenue specific product being produced is linked to a
$15 M or less 25.0
$16 M to $50 M 26.8 customer. Two distinct choices are contrasted, i.e.
$51 M to $250 M 29.5 make-to-stock (MTS) vs. make-to-order (MTO).
$251 M to $750 M 13.3 MTO includes engineer-to-order situations (ETO)
More than $750 M 5.4 and assemble-to-order (ATO). Thus, the manu-
Number of employees facturing environments where the finishing opera-
Fewer than 150 26.0 tions are carried out based on actual customer
150 to 500 34.6 orders are collected in the MTO option. The
501 to 1000 15.0
percentages in Table 1 indicate the proportion of
1001 to 5000 17.3
More than 5000 7.1 items being produced in a MTS or MTO fashion.
Make-to-order dominate (65% MTO or more) in
Type of goods produced
Industrial goods 69.1
57.9% of the firms, whereas 31.7% of the firms are
Consumer goods 30.9 dominated by MTS (65% MTS or more). The
remaining 10.4% have a more or less equal split
Order penetration point
between MTO and MTS.
MTS (%) MTO (%) The distribution of process choice takes into
0–5 100–95 32.5 account that a manufacturing firm may have a mix
6–35 94–65 25.4 of processes. Each firm divided 100% among the
36–64 64–36 10.4 five fundamental process choices: project, job
65–94 35–6 17.4 shop, flow shop, line, and continuous process.
95–100 5–0 14.3
Discrete manufacturers dominate with almost
Process choice equal distribution among job shop, flow shop,
Project 7.71
and line. There are 7.7% project manufacturing
Job shop 25.88
Flow shop 26.57 and 10.3% continuous process, wherefore all five
Line 29.37 basic process choices are represented.
Continuous process 10.32 When it comes to supply chain dominance, most
Dominating actor in of the respondents indicate their own operations as
the supply chain the most important in their respective supply
2nd tier supplier 0.88 chains. First tier customers dominate in almost
1st tier supplier 17.54 one-third of the cases, whereas upstream partners
Focal company 41.23
1st tier customer 32.46 dominate in less than 20% of the cases in this
2nd tier customer 7.89 sample.
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4. Survey results buffer capacity, indicating a stronger emphasis on


cost minimisation than on fast response. There is
The results of the survey are divided into four no preferred inventory strategy: minimising in-
sections: supply chain design, supply chain inte- ventories and holding buffer inventories receive
gration, supply chain planning and control, and approximately the same support. Lead-time re-
supply chain communication. duction may be important but not at the expense
of cost increases. This fact also supports cost
4.1. Supply chain design minimisation rather than fast response. Supply
chain partners are primarily selected based on
Table 2 summarises the answers concerning the quality performance. The second most important
supply chain design objectives. The primary issue is delivery dependability. Actually, many
purpose of establishing the supply chain design is issues are important when selecting supply chain
really a mix of many factors: securing supply and partners; cost efficiency, volume flexibility, and
demand outlet, involving supply chain partners in delivery speed are also very important. Still, the
product development, as well as achieving both quality issue seems to be extremely important, with
cost minimisation and fast response to changes. mean 4.50, standard deviation 0.64, median 5, and
However, as for manufacturing focus, resource mode 5 on a Likert scale from 1 to 5, ranging from
utilisation dominates the deployment of excess ‘‘not important’’ to ‘‘very important’’.

Table 2
Supply chain design objectives

Averagea Std. dev.a Mediana Modea

Primary purpose
Secure supply of raw materials and components 4.13 1.00 4 5
Provide fast response to changing needs 3.87 0.83 4 4
Integrating suppliers and customers in product development 3.83 1.13 4 5
Minimise costs 3.77 0.92 4 4
Secure distribution and market channels 3.75 1.02 4 4

Manufacturing focus
Maintain high average utilization rate 4.03 0.97 4 5
Deploy excess buffer capacity 2.92 1.07 3 3

Inventory strategy
Minimise inventory 3.49 1.10 4 4
Deploy buffer stocks of parts or finished goods 3.24 1.04 3 3

Lead-time focus
Shorten lead time as long as it doesn’t increase cost 3.99 0.90 4 4
Invest aggressively in ways to reduce lead time 2.66 1.00 3 2

Approach to choosing partners


Select primarily for quality 4.50 0.64 5 5
Select primarily for delivery dependability 4.17 0.77 4 4
Select primarily for cost efficiency 3.91 0.89 4 4
Select primarily for volume flexibility 3.76 0.84 4 4
Select primarily for delivery speed 3.72 0.85 4 4
Select primarily for product mix flexibility 3.09 0.99 3 3
Select primarily for reputation 2.94 1.00 3 3
a
Scale 1 to 5, ‘‘not important’’ to ‘‘very important’’.
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4.2. Supply chain integration 4.3. Supply chain planning and control

Table 3 shows that on average, the respondents Even though the current utilisation of supply
consider their company’s supply chain coordina- chain planning and control tools and techniques is
tion ability to be somewhat mediocre. It scores just at a relatively moderate level, many of these tools
slightly above 3; probably due to the fact that and techniques are in their infancy. According to
supply chain coordination is new to many Fig. 1, vendor managed inventory (VMI) and
companies and that there are still opportunities supply chain planning (SCP) are modern techni-
for improvement. ques that have started to become adopted. There
The dominating actor in the supply chains of the is, however, a low degree of penetration for all the
respondents (cf. Table 1) showed that downstream investigated techniques. More interesting to note is
actors were dominant in more cases than up- the high awareness of SCP and advanced planning
stream. This is reflected in that downstream and scheduling (APS), known by more than 80%
operations are considered to be more critical on of the respondents. Collaborative planning, fore-
the average than upstream, as indicated in casting and replenishment (CPFR) is the least
Table 3. However, it is important to note that known technique with less than half of the
both sides are considered to be quite critical rather respondents aware of it. When comparing these
than not critical, emphasising the importance of results with Table 3 it should be noted that CPFR
integration. as a concept is not the same as collaborative
Forecasting is the area where companies planning or forecasting in general.
make the most important effort to collaborate, There is a slight bias for integrating upstream
see Table 3. This supports the observation that the operations, i.e. 1st and 2nd tier suppliers, relative
demand side of the supply chain is the most downstream operations according to Fig. 2 and
important area for collaboration between supply Table 4. In the light of the results concerning
chain partners. Collaborative planning of capa- supply chain integration, this is interesting. The
city, inventory and production are used to some dominating actor as well as the importance to
extent, but considerably less than collaborative control the supply chain has a tendency to lean
forecasting. towards the downstream and customer side. The

Table 3
Supply chain integration

Averagea Std. dev.a Mediana Modea

Firm’s ability to coordinate the supply chain


Supply chain coordination ability 3.22 0.85 3 3

Averageb Std. dev.b Medianb Modeb

Most critical part of the supply chain to plan and control


Downstream, towards the customer 3.84 1.04 4 5
Upstream, towards raw materials 3.64 1.01 4 4

Supply chain collaboration


Collaborative forecasting 3.65 1.06 4 4
Collaborative capacity planning 3.12 1.12 3 3
Collaborative inventory planning 2.97 1.04 3 3
Collaborative production planning 2.94 1.12 3 3
a
Scale 1 to 5: ‘‘very poor’’ to ‘‘very good’’.
b
Scale 1 to 5: ‘‘not at all’’ to ‘‘a great extent’’.
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Fig. 1. Utilization of supply chain planning and control tools and techniques (VMI=vendor managed inventory; SCP=supply chain
planning; APS=advanced planning and scheduling; E-kanban=electronic kanban; CPFR=collaborative planning, forecasting and
replenishment)

Fig. 2. Span of utilization of supply chain planning systems.

span of utilization for supply chain planning result indicates that companies rather go for ease
system has, on the contrary, a very slight bias of integration than importance of integration.
towards the supplier side (cf. Table 3). This Integrating upstream operations is generally easier
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Table 4
Span of utilization for supply chain planning system

Currently In the near future (within 2 years)

Averagea Std. dev.a Mediana Modea Averagea Std. dev.a Mediana Modea

2nd tier suppliers 1.23 0.67 1 1 1.98 1.04 2 1


1st tier suppliers 2.47 1.35 2 1 3.45 1.23 4 4
Internal operations 3.06 1.39 3 4 3.83 1.32 4 5
1st tier customers 2.32 1.40 2 1 3.12 1.42 3 4
2nd tier customers 1.43 0.82 1 1 1.93 1.11 2 1
a
Scale 1 to 5: ‘‘not at all’’ to ‘‘a great extent’’.

To a great
5.00
extent

Telephone

4.00 Fax
E-mail

Letter
3.00 EDI (incl. XML)
Extranets (Internet based)
Kanban
2.00
E-marketplaces

Not at all 1.00


Currently Near future

Fig. 3. Utilization of tools for communicating with customers and suppliers.

since the buyer often is the stronger part, whereas planning systems will increase in the near future.
it may be more difficult for a supplier to bring on In general, the median firm moves up one step on
the initiative for a new supply chain planning the five-step scale from ‘‘not at all’’ to ‘‘a great
approach. In 2 years time, the respondents do not extent’’ referring to how different actors along
expect the distribution of utilization for supply the supply chain are likely to be involved in
chain planning system to change, but the usage supply chain planning systems. The largest jump
among all actors is expected to increase. in the data results are for the immediate supply
A paired t-test of the answers concerning the chain partners, i.e. 1st tier suppliers and 1st
utilisation of supply chain planning systems today tier customers, indicating a mode move from 1 to
compared with the utilisation in 2 years from now 4 on the scale from 1 to 5, whereas 2nd tier
shows that all of the changes are statistically suppliers and customers stay at the lowest
significant on the 0.01-level. The median and mode utilization mode level. Thus, the main initiatives
numbers in Table 4 also strongly suggest that the are expected for the immediate suppliers and
evolution of the utilization of supply chain customers. However, there will still be several
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Table 5
Utilization of tools for communicating with customers and suppliers

Currently In the near future (within 2 years)

Averagea Std. dev.a Mediana Modea Averagea Std. dev.a Mediana Modea

Telephone 3.76 0.87 4 4 3.37 1.03 4 4


Fax 3.66 0.88 4 4 2.88 1.07 3 2
E-mail 3.46 0.98 4 4 4.10 0.77 4 4
Letter 2.59 1.00 2 2 2.12 0.92 2 2
EDI (incl. XML) 2.40 1.32 2 1 3.37 1.35 4 4
Extranets (Internet based) 1.69 0.98 1 1 3.10 1.17 3 4
Kanban 1.68 1.01 1 1 2.10 1.15 2 1
E-marketplaces 1.33 0.56 1 1 2.46 1.11 2 3
a
Scale 1 to 5: ‘‘not at all’’ to ‘‘a great extent’’.

companies that are unlikely to involve suppliers or 5. Summary and conclusions


customers two tiers away; with respect to that the
mode remains at 1 and the standard deviation In this paper we study supply chain strategies in
increases even though the averages and medians Swedish manufacturing firms. We used a ques-
increase. tionnaire survey to capture the information from
128 different companies. With a response rate of
4.4. Supply chain communication 25.0% of the 511 contacted companies, this survey
is able to provide a fairly accurate overview of the
The ways that companies communicate with status of supply chain management from a design
customers and suppliers will undergo major perspective as well as from a planning and control
changes in the near future. Today, telephone, fax perspective. Most companies consider their own
and e-mail are the prevalent ways to communicate operation to be the most important part of their
in the supply chains. The classic communication respective supply chains. As for other supply chain
means such as letter, phone, and fax is reported to partners, the downstream direction is more often
experience a reduction in utilisation (dotted lines considered dominant than upstream.
in Fig. 3). Electronic communication such as e- From the study we conclude the following.
mail, EDI, Internet-based extranets, and e-markets First, the main overall objectives for the design of
will increase in importance along with kanban supply chains are resource utilization and cost
(solid lines in Fig. 3). Within the next 2 years e- minimization. Second, many aspects are important
mail will surpass the telephone as the major when companies choose supply chain partners, but
communication tool between successive partners quality is the single most important criteria. Third,
in the supply chain. These reversing trends are forecasting is the prime area for collaborative
seen clearly in Fig. 3. The largest expected in- efforts. Fourth, companies are prepared to
crease in utilisation is reported for extranets and expand the span of their supply chain operations
e-markets. that can be planned and controlled in an
In more detail, Table 5 confirms that the major integrated fashion. Fifth, companies show rela-
changes in utilisation will occur for fax (decreases) tively high awareness of modern supply chain
and EDI, extranets, and e-marketplaces (increase). planning and control tools. However, the utilisa-
A paired t-test shows that all differences, both tion of such tools is still at a relatively low level.
increases and decreases, over the next 2 years are Sixth, the classic means for communication
statistically significant on the 0.01-level. between supply chain members are expected to
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J. Olhager, E. Selldin / Int. J. Production Economics 89 (2004) 353–361 361

decline in importance whereas electronic commu- Camm, J.D., Chormann, T.E., Dill, F.A., Evans, J.R.,
nication techniques and especially those based on Sweeney, D.J., Wegryn, G.W., 1997. Blending OR/MS,
judgment, and GIS: Restructuring P&G’s supply chain.
the Internet will increase and become dominant.
Interfaces 27 (1), 128–142.
Companies are starting to appreciate the im- Chopra, S., Meindl, P., 2001. Supply Chain Management:
portance of the supply chains in which they operate. Strategy, Planning, and Operation. Prentice-Hall, Upper
However, most firms have quite some ways to go to Saddle River, NJ.
take full advantage of the promises of supply chain Cohen, M., Mallik, S., 1997. Global supply chains: Research
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techniques and communication means is high, and Fisher, M., 1997. What is the right supply chain for your
work on increasing and improving supply chain product? Harvard Business Review 75 (2), 105–116.
integration and collaboration will be intensified in Frohlich, M.T., Westbrook, R., 2001. Arcs of integration: An
the near future. Of interest for future research is international study of supply chain strategies. Journal of
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Hahn, C.K., Duplaga, E.A., Hartley, J.L., 2000. Supply chain
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Acknowledgements Lummus, R.R., Vokurka, R., Alber, K., 1998. Strategic supply
chain planning. Production and Inventory Management
This research is supported by grants from the Journal 39 (3), 49–58.
Olhager, J., Selldin, E., 2002. Enterprise resource planning
Swedish Foundation for Strategic Research. We
survey of Swedish manufacturing firms. European Journal
would like to acknowledge PLAN for providing of Operational Research 146 (2), 365–373.
the mailing lists. Simchi-Levi, D., Kaminsky, P., Simchi-Levi, E., 2000. Design-
ing and Managing the Supply Chain: Concepts, Strategies,
and Case Studies. Irwin/McGraw-Hill, Boston.
Stadtler, H., Kilger, C. (Eds.), 2000. Supply Chain Manage-
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