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Introduction
The requirement for organizations to become more responsive to the needs of
customers, the changing conditions of competition and increasing levels of
environmental turbulence is driving interest in the concept of ``agility''. What it
really means for an organization to be ``agile'', as opposed to just being efficient,
effective, lean, customer-focused, able to add value, quality-driven, proactive
rather than reactive, etc., has been the source of considerable debate and
academic conjecture. Christopher (2000) makes a clear distinction between
speed (meeting customer demand in the context of shortened delivery lead
times), leanness (doing more with less) and agility (responding quickly to
changes in demand in terms of both volume and variety). Naylor et al. (1999,
p. 108) go further in stating that:
Agility means using market knowledge and a virtual corporation to exploit profitable
opportunities in a volatile marketplace.
Background
The concept of supply chain management is often traced back to Forrester
(1958; 1961) who identified the dynamics of response to changes in demand in
supply chain situations. Forrester identified that there typically is a distortion
in demand patterns created by the dynamic complexity present in transferring
demand from end users along a chain of supply to manufacturers and material
suppliers. One of the key implications of this work was that the inter-
dependence of participants in supply chains was highlighted, such that any
participant's potential to optimize performance would be constrained by the
limitations inherent in the overall system. The complexity of the dynamics of
the supply chain has led to the isolation of many different sources for this
distortion such as flows of information between and within companies,
material flows between companies and chaos theory (Evans et al., 1993; Towill,
1996; Wilding, 1998; Holweg and Bicheno, 2000).
Handfield and Nichols (1999, p. 2) state that the supply chain:
. . . encompasses all activities associated with the flow and transformation of goods from the
raw material stage (extraction), through to the end user as well as all information flows.
Methodology
This study is based on the results of a survey carried out in Australia during
1994. This data set represents the most comprehensive survey of Australian
manufacturers to date, and was conducted at a time when this sector had
undergone a period of significant tariff reduction, labour market deregulation,
technological change and, in general, exposure to increased levels of
competition. Given that a primary objective of this analysis was to provide a
basis upon which to build further research, it is seen to provide a source of data
for analysis still relevant to today's competitive environment. A total of 3,000
Australian sites were surveyed of which 962 responded (a response rate of 32
per cent). Tables I and II show the demographic breakdowns by industry type
and company size for the full data set.
IJPDLM Industry subdivision Frequency Per cent
31,4
Fabricated metal products 121 12.6
Chemical, petroleum 118 12.3
Miscellaneous manufacturing 109 11.3
250 Basic metal products 81 8.4
Non-metallic mineral products 78 8.1
Other machinery 76 7.9
Wood, wood products 68 7.1
Food and beverage 67 7.0
Transport equipment 67 7.0
Clothing and footwear 63 6.5
Textiles 55 5.7
Paper, paper products 54 5.6
Table I.
Not answered 5 0.5
Breakdown of the data
set by industry type Total 962 100.0
Factor analysis
Factor analysis was performed of the 32 independent variables, and as a result
nine factors were extracted. This list was reduced to seven as a result of checks
for reliability revealing that two of the factors had very low alpha scores. The
seven factors that remained covered a total of 26 independent variables, and are
listed in Tables III-IX.
Multiple regression
Multiple regression models were developed for each of the seven factors with
each of the nine dependent variables listed in Table X.
The scales used for each of these variables follow in Table XI.
The primary reason for using this method was to generate values for R, R2
and adjusted R2 for comparison of strength of relationship and strength of
contribution to variance. The adjusted R2 value was used for comparing the
IJPDLM Factor 1: participative management style
31,4
Variable 1 Senior managers actively encourage change and implement a culture of
trust, involvement and commitment in moving towards ``best practice''
Variable 2 There is a high degree of unity of purpose throughout our site, and we have
eliminated barriers between individuals and/or departments
254 Variable 3 ``Champions'' of change are effectively used to drive ``best practice'' at this
site
Variable 4 At this site we proactively pursue continuous improvement rather than
reacting to crisis/``fire-fighting''
Variable 5 Ideas from production operators are actively used in assisting management
Variable 6 Our site has effective ``top-down'' and ``bottom-up'' communication processes
Table III. Notes:
Independent variables Alpha score: 0.817 (five-point Likert scale: strongly disagree-strongly agree)
comprising factor 1 ± This set of variables was given the label ``participative management style'' as they
participative represented a style or approach to managing the organization that attempts to maximize
management style human potential and encourages involvement at all levels
Variable 1 Our core manufacturing technology (e.g. type or age) is appropriate for our
needs and allows us to be competitive in the marketplace
Variable 2 We utilize our manufacturing technology to its maximum potential
Notes:
Alpha score: 0.5516 (five-point Likert scale: strongly disagree-strongly agree)
This construct reflects the appropriateness and degree to which an organization uses
technology. The alpha score for this construct was also lower than the nominal cut off of
Table IX. 0.7, but it was left intact on the basis of its construct and face validity, and the fact that
Independent variables there was little to be gained from separating the two variables. It was also felt that despite
comprising factor 7 ± doubts about the reliability of the measure, using the results from this construct would
technology utilization provide some valuable insights for future research
258
IJPDLM
Table XII.
Comparison of
agile'' companies
``more agile'' and ``less
regression analysis for
Independent variables
Factor 1 Factor 2 Factor 4
``Participative ``Computer- Factor 3 ``Continuous Factor 5 Factor 6 Factor 7
management based ``Resource improvement `Supplier ``Just-in-time ``Technology
style'' technologies'' management'' enablers'' relations'' methodology'' utilization''
More Less More Less More Less More Less More Less More Less More Less
Dependent variables agile agile agile agile agile agile agile agile agile agile agile agile agile agile
Conclusion
Analysis of these survey results provided some interesting insights into factors
differentiating ``more agile'' companies from ``less agile'' organizations. ``More
agile'' companies from this study can be characterized as more customer
focused, and applying a combination of ``soft'' and ``hard'' methodologies in
order to meet changing customer requirements. They also see the involvement
of suppliers in this process as being crucial to their ability to attain high levels
of customer satisfaction. The ``more agile'' companies were also found to be
using technology to promote productivity, new product development and
customer satisfaction. This group also appear to be able to differentiate
between new product development and innovation, understanding them to be
two different things requiring different applications of ``soft'' and ``hard''
techniques and organizational resources. In the case of new product
development, the important factor is the appropriate utilization of technology,
while innovation is seen to be associated more closely with a participative
management style and continuous improvement methodologies. The ``less
agile'' group, on the other hand, can be characterized as more internally focused
with a bias toward internal operational outcomes. They see no link between
any of the independent variables and innovation, and appear to see technology Critical success
as more closely linked to the promotion of these operational outcomes than to factors
customer satisfaction. The role of suppliers for this group is to support
productivity and process improvement rather than to promote customer
satisfaction.
This study, apart from providing some insights into characteristics of ``more
agile'' and ``less agile'' companies, also highlights some areas for future 263
research. The importance of the mix of strategies used by companies in
promoting an agile supply chain is an important area that requires further
study. Integration of supply chain management processes and methodologies is
an issue highlighted regularly in the literature, and is again evident from the
results of this study. What requires further research is the form and focus that
integration should have, the situational issues relevant to integration and the
relevance of these issues both at the level of the individual organization and the
supply chain as a total system.
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