Service Notes: Fourth Edition

SERVICE NOTES
Contents
1 Structure & Spare Parts 4-5 HEAD ALIGNMENT ................................................................. 4-23
1-1 COVERS ................................................................................... 1-1 4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-34
1-2 FRAME ...................................................................................... 1-2 4-7 LINEAR ENCODER SETUP ................................................... 4-38
1-3 HEAD CARRIAGE .................................................................... 1-4 4-8 CAP HEIGHT ADJUSTMENT .................................................. 4-40
1-4 DRIVE UNIT ............................................................................. 1-6 4-9 CROP MARK SENSOR ADJUSTMENT .................................. 4-42
1-5 CHASSIS .................................................................................. 1-8 4-10 CROP CUT ADJUSTMENT ..................................................... 4-45
1-6 PINCH ROLLER ....................................................................... 1-9 4-11 PRINT/CUT POSITION ADJUSTMENT .................................. 4-48
1-7 TOOL CARRIAGE ................................................................... 1-10 4-12 CALIBRATION (FEEDING DIRECTION) ................................ 4-51
1-8 WIPE SYATEM ........................................................................ 1-11 4-13 TOOL HEIGHT ADJUSTMENT ................................................ 4-53
1-9 CAP SYSTEM .......................................................................... 1-12 4-14 TOOL PRESSURE ADJUSTMENT .......................................... 4-55
1-10 INK SYSTEM ........................................................................... 1-13 4-15 BELT TENSION ADJUSTMENT .............................................. 4-58
1-11 STAND & TU .......................................................................... 1-14 4-16 BELT POSITION ADJUSTMENT ............................................. 4-61
1-12 TU CONTROLLER .................................................................. 1-15 4-17 TAKE-UP UNIT OPERATION CHECK .................................... 4-67
1-13 ACCESSORIES ...................................................................... 1-16
5 Supplemental Information
2 Electrical Section 5-1 SENSOR MAP ........................................................................... 5-1
2-1 WIRING MAP ............................................................................ 2-1
6 Troubleshooting
2-2 MAIN BOARD ............................................................................ 2-3
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY
2-3 HEAD BOARD ........................................................................ 2-14
PRINTING / BLURRED PRINTING .......................................... 6-1
2-4 SURVO BOARD ...................................................................... 2-22
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................... 6-2
2-5 HEATER BOARD .................................................................... 2-28
6-3 SHIFTING IN PRINTING / COLOR SHIFTING ........................ 6-3
2-6 INK SYSTEM BOARD ............................................................. 2-31
6-4 INK DROPS ON THE MEDIA ................................................... 6-3
2-7 SUB BOARD ........................................................................... 2-33
6-5 VERTICAL BANDING ............................................................... 6-3
2-8 TAKEUP BOARD ..................................................................... 2-38
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS
2-9 MAINTENANCE PARTS LIST ................................................. 2-40
WHEN PERFORMING PRINTING WITH LONG DELAY ......... 6-3
3 Replacement of Main Parts 6-7 PRINT DOES NOT MATCH WITH CUT
3-1 HEAD REPLACEMENT ............................................................. 3-3 (WHEN NOT USING THE CROP-MARK FUNCTION) ............. 6-4
3-2 WIPER REPLACEMENT ........................................................... 3-9 6-8 PRINT DOES NOT MATCH WITH CUT
3-3 CAP TOP REPLACEMENT ...................................................... 3-11 (WHEN USING THE CROP-MARK FUNCTION) ..................... 6-5
3-4 TOOL CARRIAGE REPLACEMENT ........................................ 3-16 6-9 STITCH CUT ............................................................................. 6-5
3-5 CARRIAGE MOTOR REPLACEMENT .................................... 3-20 6-10 START AND END POINTS DO NOT MATCH ........................... 6-6
3-6 PUMP REPLACEMENT ........................................................... 3-25 6-11 DISTORTED CUTTING FIGURE .............................................. 6-7
3-7 INK TUBE REPLACEMENT .................................................... 3-30 6-12 MEDIA SKEW ............................................................................ 6-7
3-8 BOARDS REPLACEMENT ...................................................... 3-35 6-13 MOTOR ERROR ....................................................................... 6-8
3-9 BATTERY REPLACEMENT ..................................................... 3-47 6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP ........ 6-9
3-10 CARRIAGE WIRE REPLACEMENT ....................................... 3-50 6-15 THE BLOWER FAN DOES NOT OPERATE ............................. 6-9
3-11 ENCODER SCALE REPLACEMENT ...................................... 3-54
6-16 THE TAKE-UP UNIT DOES NOT OPERATE ............................ 6-9
3-12 CUTTING FLEXIBLE CABLE REPLACEMENT ....................... 3-56
6-17 ERROR MESSAGE ................................................................. 6-10
3-13 PINCH ROLLER REPLACEMENT .......................................... 3-62
3-14 TAKE-UP BOARD REPLACEMENT ........................................ 3-63 6-18 SERVICE CALL ...................................................................... 6-10
4 Adjustment 7 Service Activities
4-1 Special Tools ............................................................................. 4-1 7-1 INSTALLATION CHECK LIST ................................................... 7-1
4-2 SERVICE MODE ....................................................................... 4-2 7-2 MAINTENANCE CHECK LIST ................................................ 7-15
4-3 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ...... 4-18 7-3 Specification ........................................................................... 7-16
4-4 HOW TO UPGRADE FIRMWARE OF
THE NETWORK CONTROLLER ............................................. 4-21
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Fourth Edition
XC-540 '06.Dec.
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 2006 ROLAND DG CORPORATION
Printed in Japan 70031-03

Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2006.9.13 First Edition Kato Sato
3-8 : BOARD REPLACEMENT_MAIN BOARD REPLACEMENT, SW POWER

SUPPLY REPLACEMENT Procedures have been revised.
3-10 : CARRIAGE BELT REPLACEMENT Procedures have been revised.
1 2006.10.3 Kato Mabuchi
4-3 : HOW TO UPGRADE/INSTALL FIRMWARE Procedures have been revised and
added.
4-16 : BELT POSITION ADJUSTMENT Procedures have been revised and added.
2 2006.11.2 1-7: Parts have been revised. Kato Misako
3-3:CAP TOP REPLACEMENT, 3-4:TOOL CARRIAGE REPLACEMENT,

3-5:CARRIAGE MOTOR REPLACEMENT, 3-6:PPUMP REPLACEMENT,
3 2006.12.26 3-9:BATTERY REPLACEMENT Procedures have been revised. Kato Saori
4-5: HEAD ALIGNMENT Procedures have been revised.
6-18: SERVICE CALL has been revised.
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing
that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
Turn off the primary power SW Do not recharge, short-circuit,

before servicing. disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION The wiring terminal untended for
• Do not touch during power on
Electric shock, Compornents damage connection of the protective earthing
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered. conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.
1 Structure & Spare Parts
1-1 COVER
11 S7
15
S7
22
8
18
S7
S4
S2
3
S7
S7
37
13
14 S7
29
S7 19
35 18
S7 26 31
S2 S11
S7
S7
9 17
33 24 S3
37 S7 S1
S12
38 23 7
S7
S7
S2 20
21 S3
S6
6 4
S6 S5
28
S8 5
S8 27 S7
25
S6
12
1
S7
16 10
30 S7
34 2
32
S10
39
S8
36
S9
S9
34
S11
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts No. Parts Name
1 1000001517 APRON,F UNDER XC-540 28 1000001539 COVER,I/C PCM XC-540
2 1000001616 ASSY,APRON F HEATER XC-540 29 1000001496 COVER,TOP F SUS XC-540
3 1000001614 ASSY,COVER F XC-540 30 1000002465 APRON,FRONT XC-540
4 W700311411 ASSY,HEATER CONTROL BOARD XC-540 31 1000002470 COVER,FRONT APRON XC-540
5 W700311370 ASSY,PANEL BOARD XC-540 32 1000002466 DRYER,HEATER XC-540
6 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540 33 1000002474 HOOK,INTERLOCK SW XC-540
7 1000001472 COVER,440CC I/C XC-540 34 1000002468 PLATE,APRON F BACK XC-540
8 1000001505 COVER,BACK XC-540 35 1000002472 PLATE,COVER FRONT XC-540
9 1000001503 COVER,I/S L XC-540 36 1000002469 PLATE,HEATER COVER XC-540
10 1000001502 COVER,I/S R XC-540 37 1000002471 SHAFT,COVER FRONT XC-540
11 1000001501 COVER,L SUS XC-540 38 1000002473 SUPPORT,COVER FRONT XC-540
12 1000001500 COVER,PANEL SUS XC-540 39 1000002467 THERMISTOR 103AT2 L430
13 1000001499 COVER,RAIL F SUS XC-540
14 1000001498 COVER,RAIL XC-540 PARTS LIST -Supplemental Parts-
15 W700310000 COVER,SIDE L XC-540 Parts No. Parts Name
16 W700310001 COVER,SIDE R XC-540 S1 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
17 1000001497 COVER,TOP R XC-540 S2 31139103 PLAPOINT,FE4*6 WH
18 12239406 CUSHION,TM-96-6 S3 31139104 SCREW,PLAPOINT M4*6 BK FE
19 1000001600 ESCUTCHEON,XC-540 S4 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
20 1000001029 KEY TOP,D14 DG AJ-1000 S5 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
21 1000000111 KEY TOP,D14 WH AJ-1000 S6 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
22 1000000953 LABEL,EMBLEM LOGO ROLAND S7 31289111 CUPSCREW SET, M4*6 NI 100 PCS.
23 1000001565 PLATE,COVER PANEL XC-540 S8 31409811 SADDLE,LOCKING WIRE LWS-1211Z 20PCS
24 1000001578 SHEET,PANEL XC-540 S9 31029101 BUSH,NB-19
25 1000001599 STAY,EXT JB XC-540 S10 31329501 CLAMP SET,PUSH MOUNT RT30SSF5 20P
26 1000001504 SUPPORT,COVER I/S L XC-540 S11 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
27 W700311450 ASSY,EXT JUNCTION BOARD XC-540 S12 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
1-1
1-2 FRAME
50 S20
49
S4 22
40
S7
S20 S4
S8 S7
4
35 S7
S4 2
S20 S5 8 14 68 3 24
10
S7
60 39
31
30 1
34 S7
S20 26 62 S6
18 64 S17 65
27 65 S6
28 15
27
S20 S9
S7 65 S6
5 S11 S20
S19 27 S4
S8 S19
13 29 36 S7
S20 55 S11 47
S6 25 S13
S20 S21 43 S3
38 S15
S6 S6 41 S7
25 S11
56 S10 9
S6 S17
56 63 16
56
S12 6 44 S18
1-2
67 48 S7 S11
S6 45 19 64
S12 59 44 16 S17
S10 9
S22 18
S6 62 33
58
56 56 S12 7 S6
S22 S6 18
23 S13 14 62
S22
56
S23 S13 S22

20 S7
S1 S3 54
S23 S13 11
66 S14 S1
S9 52
S20 51 S12 S13 46
S12 S13 61 S19
S23 S22 32 42 S7
66 S11 S22 S6
S22 S20 51 S13 37
S20 23 57
S23
66 S6 S20
S11 S13
53 S20 S14 17
S22
S23 S13 21
S20 66
S20
S22
53 S2
S20
53 S22
S20
12
53
1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Main Parts-

1 11909133 ADAPTER,SCREW 2FAI FJ-50 51 21625103 SHUTTER,HEATER CORD SP-300
2 11909167 ADAPTER,SCREW 3FAI FJ-540 52 22185101 SLIDER,LOCK CJ-70
3 1000001589 ADAPTER,TUBE 2-3FAI XC-540 53 1000001516 SPACER,BED LOWER XC-540
4 1000001521 APRON,B XC-540 54 22175134 SPRING,A CJ-70
5 1000001615 ASSY,BED HEATER XC-540 55 22175122 SPRING,BACK UP PNC-960
6 W7003113B0 ASSY,FAN JUNCTION BOARD XC-540 56 1000001576 SPRING,PRE HEATER XC-540
7 W700311320 ASSY,CUT ORG BOARD XC-540 57 1000001512 STAY,LOCK XC-540
8 6700310330 ASSY,GRIT SHAFT XC-540 58 1000002064 STAY,P-SENSOR B XC-540
9 W7003113C0 ASSY,PLATE BOARD XC-540 59 1000001493 STAY,P-SENSOR XC-540
10 1000002061 ASSY,TUBING 3*2170MM XC-540 60 1000001541 STAY,TUBE XC-540
11 11869103 BALL,4MM 61 22135441 STOPPER,LINEAR SCALE FJ-540
12 1000001426 BASE,BOTTOM XC-540 62 22135365 STOPPER,SHAFT SQUARE CX-24
13 1000001556 BASE,IDLE PULLEY XC-540 63 22785115 SUPPORT,CABLE SP-540V
14 1000001522 ADAPTER,MEDIA CLAMP XC-540 64 22785105 SUPPORT,SHAFT SQUARE FJ-540
15 1000001590 BASE,SHAFT SQUARE L XC-540 65 1000001568 PLATE,TUBE GUIDE XC-540
16 1000001533 BASE,SHAFT SQUARE R XC-540 66 1000001515 SPACER,BED UPPER XC-540
17 1000001902 BELT,150S2M2500LW-C 67 6700319030 ASSY,PULLEY XC-540
18 12159508 BUSH,SHAFT OILES 80F-1206 68 1000001531 FRAME,RAIL PINCHROLL XC-540
19 1000001897 CABLE-CARD,12P1 2610L BB HIGH-V
20 21365103 CASE,LOCK CJ-70
21 1000001554 COVER,RAIL UNDER XC-540
22 1000001425 COVER,TKP0180-2B R100-084
23 1000000764 FAN,A35577-55ROL
24 1000000387 GUIDE,CABLE POM AJ-1000
25 22135656 GUIDE,FLEXIBLE CABLE CJ-540
26 1000001558 GUIDE,LINEAR SCALE XC-540 PARTS LIST -Supplemental Parts-
27 1000001566 GUIDE,TUBE XC-540 Parts No. Parts Name
28 1000001555 HOLDER,IDLE PULLEY XC-540 S1 31029101 BUSH,NB-19
29 21655131 HOLDER,LINEAR SCALE CJ-70 S2 31379111 CLAMP,CABLE CKS-13-H
30 11659149 HOLDER,RING O 2FAI FJ-50 S3 31379101 CLAMP,FLAT CABLE FCS-50P
31 11659249 HOLDER,RING O 3FAI FJ-540 S4 31289111 CUPSCREW SET, M4*6 NI 100 PCS.
32 21895152 L-BEARING LWES15C3R2320QE S5 31289112 CUPSCREW SET,M3*10 NI 100 PCS.
33 1000001538 LEVER,SHAFT XC-540 S6 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
34 22635116 PAD,CUTTER CJ-540 S7 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
35 1000001560 PLATE,GUIDE CABLE VEYOR XC-540 S8 31279106 LABEL,CAUTION HOT SURF NO.778
36 22055316 PLATE,LINEAR SCALE CJ-70 S9 31129102 PIPE,POLYCA 4*8*10
37 1000001511 PLATE,LOCK XC-540 S10 31149704 RING SET,E-RING ETW-6 SUS 100 PCS
38 1000001492 PLATE,SHUTTER BED XC-540 S11 31299102 RIVET SET,NYLON P2655B 20 PCS.
39 21565105 P-ROLLER FD8S3(B15L30) S12 31409702 SADDLE,LOCKING EDGE LES-1010
40 1000001540 RAIL,CABLE XC-540 S13 31409811 SADDLE,LOCKING WIRE LWS-1211Z 20PCS
41 1000001464 RAIL,GUIDE XC-540 S14 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
42 1000001901 RAIL,LINEAR SCALE XC-540 S15 31049155 SCREW SET,CAP M3*12 BC+PW 20 PCS.
43 1000001353 RAIL,PINCHROLL XC-540 S17 31049142 SCREW SET,CAP M3*6 NI MEC 20 PCS
44 15099115 SENSOR-INTERRUPTER GP2A25NJ S18 31049170 SCREW SET,CAP M3*8 NI 50 PCS.
45 1000001479 SHAFT,IDLE PULLEY XC-540 S19 31049174 SCREW SET,CAP M4*15 NI 20 PCS.
46 22295117 SHAFT,LOCK CJ-70 S20 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
47 1000001532 SHAFT,SQUARE XC-540 S21 31239103 SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
48 22665275 SHEET,LINEAR SCALE FJ-540 S22 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
49 21475141 SHEET,RAIL CABLE FJ-540 S23 31179106 SCREW,JACK UP SP-540V
50 1000001567 SHUTTER,BED XC-540
1-3
1-3 HEAD CARRIADGE
S2 14
S2
37 CARRIAGE BOARD PART

S2
39 45 S1 14 20
28 31
43
S15 13
38 21
S15
36
15
40
S9 S12 36
40 38 S15
32 S12 17
22 S14
S15 S3 S14
46
S9 35
S1 S14
18 19
9
10 23
S15
4
27 S9
S9 7 26 16
15 5
6 S1
47
S8 S4 S4
34
S15 8
S5 30 S1 44
24 41 S15 S15 2
33
12 S6
1
S13 S15 S11
11 29
S10 24 S7 3
S15
42
25
S8
1-4
1-3 HEAD CARRIADGE

1 1000001461 ADAPTER,BASE CARRIAGE XC-540 S1 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
2 1000001478 ADAPTER,CARRIAGE L XC-540 S2 31149703 RING SET,E-RING ETW-4 100 PCS.
3 1000001453 ADAPTER,CARRIAGE R XC-540 S3 31299102 RIVET SET,NYLON P2655B 20 PCS.
4 11909167 ADAPTER,SCREW 3FAI FJ-540 S4 31409801 SADDLE,LOCKING WIRE LWS-0711Z 20
5 1000001550 ADAPTER,STAY HOLDER XC-540 S5 31679902 SCREW SET C-SEMS M2*8 NI 100 PCS
6 22805470 ASSY,HEAD INKJET SOL SJ-540 S6 31019148 SCREW SET,BINDING M2.6*4 NI 100 PCS
7 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 S7 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
8 W700311380 ASSY,LINEAR ENCODER BOARD XC-540 S8 31089121 SCREW SET,PAN M2.3*8 NI+PW 100PCS
9 W700311310 ASSY,PRINT CARRIAGE BOARD XC-540 S9 31089110 SCREW SET,PAN M3*4 NI+PW 100 PCS
10 1000002061 ASSY,TUBING 3*2170MM XC-540 S10 31179908 SCREW SET,UREA M3*20 N-1 WH 50PCS
11 1000001448 BASE,CARRIAGE AL XC-540 S11 31239102 SCREW SET,W-SEMS M3*8 3CBC 100 PCS
12 1000001451 BASE,HOLDER CARRIAGE XC-540 S12 31799103 SCREW,CAP M3*15 NI
13 23475198 CABLE-CARD 36P1 2940L BB S13 31199905 SCRW SET,SET CONE M3*16 NI 20 PCS
14 21775103 CAM,CARRIAGE FJ-540 S14 3000000032 SPACER,WPCS-19S-4.0
15 23475232 CARD CABLE,21P1 385L BB HIGH-V S15 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
16 11769118 CLAMP,FCM2-S6-14
17 1000001520 COVER,CARRIAGE BOARD XC-540
18 1000001530 COVER,CARRIAGE XC-540
19 1000001529 COVER,HEAD BOARD XC-540
20 12399352 FILTER(E) FRC-45-12-6.5
21 1000001449 FRAME,CARRIAGE BASE XC-540
22 1000001450 FRAME,CARRIAGE U/D XC-540
23 22135602 GUIDE,CABLE FJ-500
24 22135618 GUIDE,CARRIAGE CAP FJ-540
25 22135440 GUIDE,HEAD AL FJ-540
26 1000001566 GUIDE,TUBE XC-540
27 11659249 HOLDER,RING O 3FAI FJ-540
28 1000001465 LEVER,CARRIAGE XC-540
29 21345105 LOCK,CJ-500
30 22395112 MAGNET,CJ-540
31 15229705 PHOTO INTERRUPTER GP1A71A1
32 1000001454 PLATE,DAMPER XC-540
33 22055557 PLATE,ENC SENS FJ-540
34 22055547 PLATE,GND FJ-540
35 22055486 PLATE,HOLD FILTER W11 CX-500
36 22055548 PLATE,SLIDER CARRIAGE FJ-540
37 22155960 SHAFT,HEXAGON CARRIAGE FJ-540
38 22185127 SLIDER,CARRIAGE FJ-540
39 22165216 SPACER,UD LEVER FJ-540
40 22175159 SPRING,CARRIAGE SIDE FJ-50
41 22175520 SPRING,HEAD ADJUST 500 FJ-540
42 22175519 SPRING,HEAD PRESS 500 FJ-540
43 22625109 SPRING,PULL CARRIAGE 3500 FJ-540
44 1000001452 STAY,HOLDER CARRIAGE XC-540
45 1000001466 STAY,SENSOR CARRIAGE XC-540
46 1000001597 SUPPORT,DAMPER XC-540
47 21905166 ADAPTER,HEAD FJ-540
1-5
S19
29 27
42 S19 46
S2
S2 S19
S19
S19
S14 36
1-4 DRIVE UNIT
30
S2 S2
18 S9 S19 49
15 S2
S14 19 8
S2 S3
39 S6 6 S16
1 50
S2 S19 S3
S2
S10 S3 S16
31
S2 16 S18
S3
S6 6 S16
S19 32
25
S2 S8
S2
34 2 S18 S2
S19
S3 S19 S16 13
S19 S19 S1
S11 51 9
S2 S19
S2
S2 S8
S17 10 35
S19 S19 37
S2 13
S2 22 S19 S2 S19
40 9
S15
S5 S5 S2
S5 23 24 37 S15
48 S15
1-6
44
S2 21 S7
S12 33 S13
S9 S19 7 38 4
17 S19 28
14
S1 S11 S19 S13
47 S19 S9
S5 S2
43 S15 S19
S2 39
S2 S19
20
S9
S19 S19
S10
5
S3
S10 S2
S19
S2
S4 S4 41
S10
S19
11
12
S19
S3
S20
S2 S3 26
S2
3
S3
S2
S19
45
1-4 DRIVE UNIT

1 6700319020 ASSY,FEED MOTOR XC-540 S1 31029101 BUSH,NB-19
2 W700311391 ASSY,GRIT ENCODER BOARD XC-540 S2 31289111 CUPSCREW SET, M4*6 NI 100 PCS.
3 W7003113A1 ASSY,MOTSENS JUNCTION BOARD XC-540 S3 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
4 6700319030 ASSY,PULLEY XC-540 S4 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
5 6700049030 ASSY,SCAN MOTOR SJ-1045EX S5 31279106 LABEL,CAUTION HOT SURF NO.778
6 22355808 BASE,RAIL CJ-540 S6 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
7 1000001513 BASE,SCAN MOTOR XC-540 S7 31149704 RING SET,E-RING ETW-6 SUS 100 PCS
8 22175870 BEARING 10-19ZZ S8 31149705 RING,E ETW-7 SUS
9 12159573 BUSH,80F-0603 S9 31409702 SADDLE,LOCKING EDGE LES-1010
10 12159563 BUSH,80F-1006 S10 31409811 SADDLE,LOCKING WIRE LWS-1211Z 20PCS
11 1000001712 CABLE-ASSY,FD IF INT XC-540 S11 31019149 SCREW SET,BINDING M2.3*8 3C 100PCS
12 1000001706 CABLE-ASSY,TU IF INT XC-540 S12 31019142 SCREW SET,BINDING M3*4 NI 100PCS.
13 21745109 COLLAR,LEVER FJ-540 S13 31049171 SCREW SET,CAP M3*12 NI 50 PCS.
14 1000001698 CABLE-ASSY,F-COVER SW XC-540 S14 31049170 SCREW SET,CAP M3*8 NI 50 PCS.
15 1000001553 COVER,FEED MOTOR XC-540 S15 31049173 SCREW SET,CAP M4*10 NI 50 PCS.
16 1000001552 COVER,I/S SW XC-540 S16 31049174 SCREW SET,CAP M4*15 NI 20 PCS.
17 1000001526 COVER,INT SW XC-540 S17 31049175 SCREW SET,CAP M4*20 NI 20 PCS.
18 12239406 CUSHION,TM-96-6 S18 31049137 SCREW SET,CAP M4*25 3CBC 20 PCS
19 21995124 FLANGE,MOTOR FEED FJ-540 S19 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
20 1000001559 FLANGE,MOTOR SCAN XC-540 S20 31049157 SCREW,CAP M6*20 BC+PW+SW
21 1000001514 FRAME,DRIVE PULLEY XC-540
22 1000001428 FRAME,MIDDLE L XC-540
23 1000001427 FRAME,MIDDLE R XC-540
24 1000001432 FRAME,SCAN MOTOR XC-540
25 1000001430 FRAME,SIDE L XC-540
26 1000001429 FRAME,SIDE R XC-540
27 21685128 GEAR H300 S10(B6C16POM)
28 21685149 GEAR,H235S20(B8)T2
29 25095120 GRIT ENCODER TS5217N561 FJ-540
30 1000001444 HOUSING,R-BEARING FRAME XC-540
31 1000001601 KNOB,XC-540
32 1000001536 LEVER,CAM PINCH XC-540
33 12399102 MAGNET CATCHER TL-105
34 1000001551 PLATE,AUTOCUT JOINT XC-540
35 1000001537 PLATE,LEVER LINK XC-540
36 1000001431 FRAME,FEED MOTOR XC-540
37 15229506 SENSOR INTERRUPTER,GP1A05A5
38 1000001480 SHAFT,DRIVE PULLEY XC-540
39 22175157 SPRING,C P-ROLLER CM-500
40 22035161 STAND,LEVER FJ-500
41 1000001598 STAY,D-SUB CONNECTOR XC-540
42 22715466 STAY,FA-CODER SP-540V
43 1000001557 STAY,FRAME SCAN MOTOR XC-540
44 1000001512 STAY,LOCK XC-540
45 1000001562 STAY,MOTOSENS XC-540
46 1000001564 STAY,RAIL GUIDE L XC-540
47 1000001563 STAY,RAIL GUIDE R XC-540
48 1000001569 STAY,SHAFT PULLEY XC-540
49 1000001495 SUPPORT,FRAME L XC-540
50 1000001494 SUPPORT,FRAME R XC-540
51 1000001702 CABLE-ASSY,M-COVER SW XC-540
1-7
1-5 CHASSIS
11 S7
S7
S7
17
S7 S4
S7
18
S7 4
S7
9
S7 6
S7 S7 13
3 12
7
21 S7
S13 12
S11 S10 S7 S11 S7
2
S5
S2 S10
S10 15
22 21
S1 S13 5
S15
S8 S10
S9 S7 14
16
S7 S5
19
S7
S6
S9
1 S12 S7
S10 S3
S7 S7 S10
20
S14 8 S5
S10
S2
S10
10
S10

1 13429701 AC INLET SUP-J15G-E S1 31029101 BUSH,NB-19
2 W700311440 ASSY,AC JUNCTION BOARD XC-540 S2 31029106 BUSH,SQUARE SB-6025
3 W700311360 ASSY,DC JUNCTION BOARD XC-540 S3 31329601 CLAMP SET,INSULOK T-18S 100 PCS.
4 6700311110 ASSY,HEAD BOARD XC-540 S4 31379111 CLAMP,CABLE CKS-13-H
5 W700311421 ASSY,HEATER BOARD XC-540 S5 3000000033 CLAMP,WIRE PLESS RFC-45VO
6 6700319050 ASSY,MAIN BOARD XC-540 S6 31289111 CUPSCREW SET, M4*6 NI 100 PCS.
7 6700311000 ASSY,SERVO BOARD XC-540 S7 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
8 W700311341 ASSY,TU JUNCTION BOARD XC-540 S8 31279121 LABEL,FLASH-LIGHTING NO.E-582
9 15009101 BATTERY CR2032 S9 31409702 SADDLE,LOCKING EDGE LES-1010
10 1000001506 CHASSIS,XC-540 S10 31409811 SADDLE,LOCKING WIRE LWS-1211Z 20PCS
11 1000001507 COVER,CHASSIS XC-540 S11 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
12 1000000012 FAN,109R0624H459 S12 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
13 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 S13 31209118 SPACER,WPCS-12S-4.0
14 12399353 FILTER(E) TFT-081813N F-540 S14 31329501 CLAMP SET,PUSH MOUNT RT30SSF5 20P
15 1000001748 FILTER(E),EFC-40-S S15 31409801 SADDLE,LOCKING WIRE LWS-0711Z 20
16 22535117 LABEL,POWER CM-500 NO.893
17 1000000538 POWER UNIT,ZWD225PAF-0524/J
18 1000000097 POWER UNIT,ZWS240PAF-36/J
19 13129171 POWER-SW AJ8201B
20 1000001549 STAY,BOARD XC-540
21 22715327 STAY,CHASSIS FAN FJ-540
22 1000001605 STAY,COVER CHASSIS XC-540
1-8
1-6 PINCHROLLER
7 10
11
S2
7 10
S1 S1
3 3
6 6
S1 S1
S1 S1
S1 4 S1 4
1 2
6 6
5 5
S1 S1 S1 S1
S3 S3
9 8
S3 S3

1 22805483 ASS'Y,P-ROLLER L/R CJ-540 S1 31149702AS RING SET,E-RING ETW-3 100 PCS.
2 22805482 ASS'Y,P-ROLLER M CJ-540 S2 31239102AS SCREW SET,W-SEMS M3*8 BC 100 PCS.
3 22115765 FRAME,P-ROLLER CJ-500 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.
4 22145458 LEVER,P-ROLLER CJ-540
5 22145831 PIN NO.1 (214-831)
6 22145832 PIN NO.2 214-832
7 22175105 PINCH ROLL SPRING
8 21565103 P-ROLLER FD16S4(B10) TYPE2
9 21565102 P-ROLLER TD16S4(B10) TYPE2
10 22175157 SPRING,C P-ROLLER CM-500
11 22715332 STAY,SENSOR P-ROLLER CJ-540
1-9
1-7 TOOL CARRIADGE
S6
13
S7 13
10
S4 3
S5
15 S5 20
Revised 2
12
6
9
S4
7 18
S9 S10
14
5
17
Revised 2 S3
1 S13 S3
S2 S1
22 S11
S8 S14 21
19
16
S12
2
23
4
S4
S4
11

1 22805292 ASSY,CLAMP BLADE CM-500 S1 31029801 BUSH SET,ROLL 2*4 100PCS
2 W700311330 ASSY,CROP SENS BOARD XC-540 S2 31029803 BUSH SET,ROLL 3*5 20 PCS.
3 W700311350 ASSY,CUT CARRIAGE BOARD XC-540 S3 31329601 CLAMP SET,INSULOK T-18S 100 PCS.
4 6700310360 ASSY,CUT CARRIAGE XC-540 S4 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
5 22805291 ASSY,HOLDER BLADE CM-500 S5 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
6 22805396 ASSY,PLATE CAM SLIDE FJ-500 S6 31299102 RIVET SET,NYLON P2655B 20 PCS.
7 22355656 BASE,CUTTER CM-500 S7 31159901 RIVET SET,NYLON P3045W 20 PCS.
8 1000001897 CABLE-CARD,12P1 2610L BB HIGH-V S8 31019118 SCREW SET,BINDING M3*10 3CBC 100PCS
9 22025646 COVER,BELT HOLDER EGX-600 S9 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS
10 22025956 COVER,CARRIAGE BOARD CJ-540 S10 31049105 SCREW SET,CAP M3*6 3CBC 20 PCS
11 22025404 COVER,CARRIAGE CX-24 S11 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
12 22115798 FRAME,CUTTER FJ-500 Revised 2 S12 31089110 SCREW SET,PAN M3*4 NI+PW 100 PCS
13 22135656 GUIDE,FLEXIBLE CABLE CJ-540 S13 31229103 SCREW SET,TRUSS M2*6 NI 100 PCS
14 21655232 HOLDER,BELT EGX-600 S14 31049142 SCREW SET,CAP M3*6 NI MEC 20 PCS
15 1000001474 HOLDER,CUTTER XC-540
16 21495115 SCREW,BLADE SET CM-500
17 15099115 SENSOR-INTERRUPTER GP2A25NJ Revised 2
18 22175154 SPRING,BLADE UP CM-500
19 22175155 SPRING,SCREW CM-500
20 1000001475 STAY,CUT CARRIAGE BOARD XC-540
21 1000001476 STAY,CUT CARRIAGE HOLD XC-540
22 1000001477 STAY,HOLDER BELT XC-540
23 21475148 SHEET,CROP SENSOR FILTER CJ-500
1-10
1-8 WIPE SYSTEM
4 34
5
S1 S1 15
33
8 3
16
7
9 S1
19
S4 3
S1
21 S3
30
29
S1
S1 26
S1
S1 18 25
20 S1
S1
32 6 27
S1
S1
S1
S1
S2
12
31
13 24 S1
S1
S1
S7
28 10
2
S7
11
23
S9 10
S7
S8 1
S5
14
37
22
17
35
S10
38
S6
S8 S8
36

1 1000001487 BASE,WIPER MOTOR XC-540 27 15229506 SENSOR INTERRUPTER,GP1A05A5
2 11929138 BELT,408P2M4-530 28 22295132 SHAFT,IDLE PULLEY STX-7
3 12159536 BUSH,B-S6-17 29 22155961 SHAFT,WIPER FJ-540
4 1000001595 COVER,SCRAPER XC-540 30 1000001489 SHUTTER,WIPE F XC-540
5 1000001609 COVER,SERGE MIST XC-540 31 22175140 SPRING,TENSIONER STX-7
6 1000001606 COVER,WIPE R XC-540 32 1000001484 TRAY,WIPE XC-540
7 1000001491 COVER,WIPE XC-540 33 11379105 WIPER,HEAD ASP FJ-50
8 22275122 FILTER(M),INNER SERGEMIST SJ-540 34 1000001658 WIPER,SCRAPER XC-540
9 1000000415 FILTER(M),SERGE MIST 3 SJ-540 35 1000001527 HOLDER,INK TRASH XC-540
10 21995104 FLANGE,PULLEY STX-7 36 1000001528 HOLDER,GUIDE INK TRASH XC-540
11 1000001481 FRAME,FLUSH F XC-540 37 1000001596 PLATE,INK TRASH XC-540
12 1000001482 FRAME,FLUSH R XC-540 38 12139657 GUIDE,INK FUNNEL PE 6-316-03
13 1000001483 FRAME,WIPER XC-540
14 21685144 GEAR,S53S5(B15) FJ-540 PARTS LIST -Supplemental Parts-
15 1000001488 HOLDER,SCRAPER XC-540 Parts No. Parts Name
16 21655245 HOLDER,WIPER FJ-540 S1 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
17 22435106 MOTOR,103-593-1041 S2 31049171 SCREW SET,CAP M3*12 NI 50 PCS.
18 1000001508 PAD,WIPE TRAY XC-540 S3 31049170 SCREW SET,CAP M3*8 NI 50 PCS.
19 21545159 PAD,WIPE F SJ-540 S4 31089110 SCREW SET,PAN M3*4 NI+PW 100 PCS
20 1000001510 PLATE,FLUSH XC-540 S5 31199701 SCREW SET,SET WP M3*3 NI 20 PCS
21 22055537 PLATE,SERGE MIST FJ-540 S6 1000001066 TUBE,SILICONE 12*16 50M
22 21975124 PULLEY,T14P2S4 + GEAR,S53 S7 31249951 WASHER,POLYSLIDER 3*6*0.5 CUT
23 21975123 PULLEY,WD6.94S9 S8 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
24 1000001485 RAIL,GUIDE WIPER XC-540 S9 31409811 SADDLE,LOCKING WIRE LWS-1211Z 20PCS
25 1000001490 RAIL,WIPER L XC-540 S10 31409702 SADDLE,LOCKING EDGE LES-1010
26 1000001486 RAIL,WIPER R XC-540
1-11
1-9 CAP SYSTEM
11
23
1
S6 37
19 S10 20 13
3 17 S13
S10 S6 S5 34
27
S10 10 S5 S5
12 33 S4
S4
30
14 S8
19 S10 S5
28
S5
6
29
16
9 S12
S5 S9 20 17
32 S3 24
25
21 8
5
S1 S9 S4
35 S5 31
S5 28
22 S4
36 13
S5 S5
S7
7 S9
8
39 S4
S3 38
S9
40
15
S4
2
4 S4
23 S13
26
18
PARTS LIST -Main Parts-

1 12809448 ASSY,CAP-TOP FJ-540 28 11889107 R-BEARING,D10S6(B3FL)
2 6700319010 ASSY,PUMP SUB XC-540 29 15229506 SENSOR INTERRUPTER,GP1A05A5
3 22805572 ASSY,TUBING 2*80MM SP-540V 30 1000001591 SHAFT,GUIDE TABLE XC-540
4 1000001437 BASE,BOTTOM CAP XC-540 31 22155957 SHAFT,SCREW M8 FJ-540
5 1000001587 BASE,NEW PUMP XC-540 32 22175326 SPRING,TABLE FJ-540
6 1000001588 BASE,T-MOTOR CAP XC-540 33 22175324 SPRING,TABLE MOTOR FJ-540
7 21925137 BELT,166P2M4-530 34 1000001594 STOPPER,T-MOTOR CAP XC-540
8 12529101 BUSH,80FL-08 35 1000001434 TABLE,CAP-CASE XC-540
9 22335146 CAP,TABLE SPRING FJ-540 36 1000001440 PLATE,SHUTTER TABLE CAP XC-540
10 21365121 CASE,CAP TOP FJ-540 37 22175334 SPRING,CAP HEAD FJ-540
11 22025671 COVER,CAP CASE FJ-540 38 1000002422 ASSY,TUBING 2*150MM XC-540
12 1000001608 STOPPER,G-SHAFT XC-540 39 1000002423 ASSY,TUBING 2*210MM XC-540
13 22565406 DRIVE PULLEY 40 1000002424 ASSY,TUBING 2*310MM XC-540
14 1000001433 FRAME,BACK-UP XC-540
15 1000001438 FRAME,FRONT CAP XC-540 PARTS LIST -Supplemental Parts-
16 1000001435 FRAME,MAIN CAP XC-540 Parts No. Parts Name
17 1000001436 FRAME,SIDE CAP XC-540 S1 31029105 BUSH,NB-8
18 21685122 GEAR,S10S20 S3 31289111 CUPSCREW SET, M4*6 NI 100 PCS.
19 22135616 GUIDE,CAP CASE FJ-540 S4 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
20 22135614 GUIDE,SIDE FRAME FJ-540 S5 31289102 CUPSCREW SET,M3*6 NI 50 PCS.
21 21655246 HOLDER,T-SPRING FJ-540 S6 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
22 1000001439 HOOK,CAP-CASE XC-540 S7 31149703 RING SET,E-RING ETW-4 100 PCS.
23 22435106 MOTOR,103-593-1041 S8 31409702 SADDLE,LOCKING EDGE LES-1010
24 21575126 NUT,TABLE FJ-540 S9 31409801 SADDLE,LOCKING WIRE LWS-0711Z 20
25 22055542 PLATE,NUT FJ-540 S10 31019103 SCREW SET,BINDING M3*6 C 100 PCS.
26 1000001585 PLATE,P-MOTOR XC-540 S12 31049171 SCREW SET,CAP M3*12 NI 50 PCS.
27 1000001607 PLATE,T-MOTOR XC-540 S13 31199701 SCREW SET,SET WP M3*3 NI 20 PCS
1-12
1-10 INK SYSTEM
S4
S3
S7
S4
11
S2
1
1
8
6
1
8
1 8 7
4 1
8 S3
8
1 13
5
8
S5
2
16
9
S2
S6
10
12
S6
14
S6
15
15

1 11909133 ADAPTER,SCREW 2FAI FJ-50 S2 31289112 CUPSCREW SET,M3*10 NI 100 PCS.
2 W700311520 ASSY,CARTRIDGE IC BOARD XC-540 S3 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
3 W700311511 ASSY,INK TANK BOARD XC-540 S4 31409801 SADDLE,LOCKING WIRE LWS-0711Z 20
4 1000002058 ASSY,TUBING 2*1100MM XC-540 S5 31019103 SCREW SET,BINDING M3*6 C 100 PCS.
5 1000002059 ASSY,TUBING 2*1300MM XC-540 S6 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
6 1000002060 ASSY,TUBING 2*900MM XC-540 S7 31019801 SCREW,BINDING S-TIGHT M3*6 3C
7 11659218 HOLDER,IC SC-500
8 11659149 HOLDER,RING O 2FAI FJ-50
9 1000001473 PLATE,HOLDER I/C XC-540
10 1000001580 PLATE,INK CMCM XC-540
11 1000001509 PLATE,INK JOINT XC-540
12 21475141 SHEET,RAIL CABLE FJ-540
13 22625103 SPRING,PRESS CARTRIDGE SP-300
14 1000001471 STAND,INK CARTRIDGE XC-540
15 1000001542 STAY,I/C XC-540
16 21435109 TUBE,SILICONE 3*5*8 FJ-540
1-13
1-11 STAND & TU
S14
S12 S11
31
2
S12 9 8
S3
S11 24
S14
35
S11
5
S14
33 23
S14 S14
S14 S14
6 S12
S2 S11
10
12 S11
S6 S9 22 32
S7
10 S10 S14 S11
1 S12
4 18
17 S11
S14
S5 S14
S11
11 S1
29 S9
14 11
20 21
36
S4 S14
1 13 S10
27 S10 16
34 S1
S13
S11 25 15 S14 1
S11 S14
28
S4
S10
1
13
30
3
27
4 26 S13 7
S11
19
20 S7

1 11879108 ABSORBER TK-3225 27 1000002515 CASTER,STAND XC-540
2 7498804000 ASSY BRAKE PNS-501 28 1000002462 DANCER BAR XC-540
3 1000001610 ASSY,DANCER BAR XC-540 29 1000002511 STAND,BASE L XC-540
4 22805230 ASSY,SCREW TUC-6070 30 1000002507 STAND,BASE R XC-540
5 1000001611 ASSY,SHAFT SHEET XC-540 31 1000002514 STAND,FRAME STAY L XC-540
6 1000001613 ASSY,STAND LEG L XC-540 32 1000002510 STAND,FRAME STAY R XC-540
7 1000001612 ASSY,STAND LEG R XC-540 33 1000002512 STAND,FRAME TU L XC-540
8 6811509000 ASSY STOPPER SCREW PNS-501 34 1000002508 STAND,FRAME TU R XC-540
9 21815106 BOLT,SHOULDER PNS-501 35 1000002513 STAND,LEG L XC-540
10 12159563 BUSH,80F-1006 36 1000002509 STAND,LEG R XC-540
11 1000001352 BUSH,80F-1620
12 1000001470 COVER,TU L XC-540 PARTS LIST -Supplemental Parts-
13 1000001584 FLANGE,GUIDE 3 XC-540 Parts No. Parts Name
14 1000001592 HOUSING,80F-1620 XC-540 S1 31379111 CLAMP,CABLE CKS-13-H
15 1000001457 PIPE,TAKE UP XC-540 S2 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
16 1000001455 SHAFT,DANCER XC-540 S3 3000000036 NUT,SQUARE M5 8.5*8.5*2.3 3C
17 1000001458 SHAFT,TU SLIDER XC-540 S4 31119701 PIN,SNAP M14 SUS
18 1000001460 SILDER,HOLDER PLATE XC-540 S5 31149707 RING SET,E-RING ETW-12 SUS 20 PCS
19 22185103 SLIDER,1 TUC-6070 S6 31149705 RING,E ETW-7 SUS
20 1000001459 SLIDER,ARM XC-540 S7 31019115 SCREW SET,BINDING M3*4 3CBC 100 PCS
21 1000001463 SLIDER,RAIL XC-540 S9 31049137 SCREW SET,CAP M4*25 3CBC 20 PCS
22 22035196 STAND,LEVER SP-300 S10 31799110 SCREW SET,CAP M5*20 NI 20PCS.
23 1000001462 STAND,STAY XC-540 S11 31049157 SCREW,CAP M6*20 BC+PW+SW
24 1000001579 STOPPER,SHAFT POM XC-540 S12 31249220 WASHER SET,PLAIN 6.5*16*1 NI 100PCS
25 1000002464 ARM,DANCER L XC-540 S13 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
26 1000002463 ARM,DANCER R XC-540 S14 31239106 SCREW SET,W-SEMS M4*8 3CBC 50 PCS
1-14
1-12 TU CONTROLLER
S2
S8
8
11
S2
S10
10
S12 S2
7
6
17
4 5
S2
2
S9
16
19
21 S6
S4
14
S7
S6
S4 S10
15 S8 20
13
1 S1
3 S11 9
S10
12
18
3 S11
S5
S3 S10

1 6700311200 ASSY,TAKEUP BOARD XC-540 S1 31329501 CLAMP SET,PUSH MOUNT RT30SSF5 20P
2 1000001446 BASE,TU MOTOR XC-540 S2 31289105 CUPSCREW SET, M3*6 3CBC 100 PCS
3 12159563 BUSH,80F-1006 S3 31289111 CUPSCREW SET, M4*6 NI 100 PCS.
4 1000001352 BUSH,80F-1620 S4 31289109 CUPSCREW SET,M3*4 NI 100 PCS.
5 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 S5 31149705 RING,E ETW-7 SUS
6 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 S6 31409702 SADDLE,LOCKING EDGE LES-1010
7 1000001593 COLLAR,TU XC-540 S7 31049173 SCREW SET,CAP M4*10 NI 50 PCS.
8 1000001469 COVER,TU R XC-540 S8 31049137 SCREW SET,CAP M4*25 3CBC 20 PCS
9 1000001441 GEAR,S14.4(B12M0.8) XC-540 S9 31799107 SCREW SET,CAP M4*6NI 20pcs
10 1000001442 GEAR,S96(B8M0.8) XC-540 S10 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000001592 HOUSING,80F-1620 XC-540 S11 31199701 SCREW SET,SET WP M3*3 NI 20 PCS
12 1000001402 MOTOR,DME37K50G-128 S12 31049157 SCREW,CAP M6*20 BC+PW+SW
13 1000001456 PLATE,SENSOR DANCER XC-540
14 15229506 SENSOR INTERRUPTER,GP1A05A5
15 1000001455 SHAFT,DANCER XC-540
16 1000001445 SHAFT,SPACER TU XC-540
17 1000001447 SHAFT,TU XC-540
18 22035196 STAND,LEVER SP-300
19 1000001467 STAY,DANCER SENS XC-540
20 1000001468 STAY,TU BOARD XC-540
21 1000001443 FLANGE,TU MOTOR XC-540
1-15
1-13 ACCESSORIES
26 8
23
11 21
34
33
41 117V 230V 230VC
38
39
S2
12 7 3 9
240VA 240VE
10 43
44 4
15 28
14 25
1 2
18
45 5
17 54
30
27
Revised 2 55
27 S3 S3
51 S1
51
30
50 49
Revised 2 S5
46 13 47
56
48 S4
S6
42 35
40 S1
19
36
42 22
6
16 24
37 29
11 53
20 31
32
52
1-16
1-13 ACCESSORIES
PARTS LIST -Main Parts-

Parts No. Parts Name 52 1000001626 TRAY,SKID XC-540
1 23495124 AC CORD 3ASL100 240VA 10A SAA 53 12569656 TWEEZERS PTS-01
2 13499111 AC CORD H05VV-F 240VE 10A S 54 1000001604 PAD,INK TRASH XC-540
3 23495125 AC-CORD H05VV 230V 10A S 55 1000001603 COVER,INK TRASH XC-540
4 13499209 ADAPTER PLUG (100V) 56 1000001561 STOPPER,CARRIAGE XC-540
5 22845112 BASE,MEDIA CLAMP SP-300
6 11849102 BLADE,OLFA AUTO CUTTER XB10 PARTS LIST -Supplemental Parts-
7 13499109 AC CORD SJT 117V 10A 3PVC Parts No. Parts Name
8 13499102 CABLE-AC 100/117V 15A 2.5M 3P S1 31279201 LABEL,REPACKAGE #LA16
9 13439801 CABLE-AC 3P CHINA 10A250V S S2 31049169 SCREW SET,CAP M4*8 3CBC+PW 20PCS
10 1000001639 CARTON,ACCESSORY XC-540 S3 31229103 SCREW SET,TRUSS M2*6 NI 100 PCS
11 1000001627 CARTON,COVER XC-540 S4 31049157 SCREW,CAP M6*20 BC+PW+SW
12 1000001643 CARTON,SHAFT SHEET XC-540 S5 31139104 SCREW,PLAPOINT M4*6 BK FE
13 1000001628 CARTON,SLEEVE XC-540 S6 31249220 WASHER SET,PLAIN 6.5*16*1 NI 100PCS
14 1000001650 CARTON,SPACER XC-540
15 1000001635 CARTON,STAND L/R XC-540
16 1000001645 CARTON,STAND STAY XC-540
17 1000001629 CARTON,STAND XC-540
18 1000001649 CARTON,VKIT XC-540
19 11369122 CASE,PE BOTTLE 5-038-03
20 11759105 CLEANER,STICK TX712A
21 1000001535 COVER,BOTTLE INK XC-540
22 21995112 FLANGE,GUIDE PNS-501
23 12139657 GUIDE,INK FUNNEL PE 6-316-03
24 22565682 HEXAGONAL WRENCH 5
25 1000001534 HOLDER,BOTTLE INK XC-540
26 22535532 LABEL,CARTON CARE#LA7622
27 1000001623 LABEL,CARTON XC-540#LA930
28 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501
29 1000001099 LABEL,HARMFUL FIRE #LA915
30 22535357 LABEL,USE FORKLIFT #LA435
1000001406 MANUAL,INS EN XC-540
31
1000001404 MANUAL,INS JP XC-540
1000001405 MANUAL,USE EN XC-540
32
1000001403 MANUAL,USE JP XC-540
33 1000001642 PAD,ACCESSORY B XC-540
34 1000001641 PAD,ACCESSORY S XC-540
35 1000001648 PAD,DANCER XC-540
36 1000001631 PAD,L-LEFT XC-540
37 1000001632 PAD,L-RIGHT XC-540
38 1000001638 PAD,SHAFT GUARD XC-540
39 1000001644 PAD,SHAFT SHEET XC-540
40 1000001647 PAD,SLIDER XC-540
41 1000001640 PAD,SPACER ACCESSORY XC-540
42 1000001646 PAD,SPACER STAND STAY XC-540
43 1000001637 PAD,STAND L/R BASE XC-540
44 1000001636 PAD,STAND L/R TOP XC-540
45 1000001630 PAD,SUPPORT STAND XC-540
46 1000001633 PAD,U-LEFT XC-540
47 1000001634 PAD,U-RIGHT XC-540
48 22155133 PIPE,TOOL D9*L150 FJ-540
49 1000001523 PLATE,CLAMP MEDIA L XC-540
50 1000001524 PLATE,CLAMP MEDIA R XC-540
51 1000001602 SHEET,CLAMP MEDIA XC-540
1-17
CAP MOTOR WIPER MOTOR PUMP MOTOR x 3 HEAD UNIT
PINCH LEVER CAP ORG SENSOR WIPER ORG SENSOR PUMP SOLENOID x 3
LINER ENCODER
BOARD CUT SOLENOIDE
CN500
49
53
FRONT COVER SW CN15 CN18 CN8 CN11 CN16CN19 CN9 CN122 CN17 CN20 CN10 CN13 36
CN2~CN7 37
SENSOR INTERRUPTER
CN22
CN700
GP2A25
CUT CARRIAGE
CN14
PRINT CARRIAGE BOARD BOARD
35
CN300
SCAN MOTOR
CN701 CN702
2-1 WIRING MAP
CN703 38
CROP SENS BOARD
MENTENANCE COVER SW
61 x3 39
CN601
CN604
21
CN600
CN605
28 29 30 31 32 33 34
GRIT ENCODER
BOARD
19
2 Electrical Section
GRID ENCORDER
CN902 CN901 CN910 CN908 CN909 CN907 CN904
58 61 x3
MOTSENS JUNCTION BOARD
20
CN903,CN906
CN900
CN1103
26
CN1102 CN1101
PINCH ORG SENSOR
FAN JUNCTION
BOARD
CUT ORG
CN200
PRINT ORG SENSOR BOARD FAN FAN
22
27
PAPER SENS F 54
58
FEED MOTOR
PAPER SENS B
25
THERMOSTAT HEATER
TERMISTOR
CN403
LCD 50
51 52
CN100
CN406 CN405
CN101
62
CN402
PANEL BOARD 23
2-1
24 48
230V / 170V SELECT
CN411
CN101
CN408 CN407
60 CN10 CN9 CN12 CN11 CN9 CN11

48
CARTRIDGE IC BOARD x 12 230V / 170V SELECT
CN412
CN6
48
THERMISTOR JUNCTION BOARD
CN102
CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501 CN401 CN301 CN201 CN101
CN410 CN409
59 230V / 170V SELECT

CN413
CN103
HEATER CONTROL BOARD
CN17 CN7 CN15 CN13 CN1~CN3,CN5~CN7

40 40 40 CN1,CN2
47
CN18
EXT JUNCTION
CN404
18
CN4
CN16 CN7 CN15 BOARD
CN12
CN17
56
CN202 CN203
SERVO BOARD CN201 CN200

INK TANK BOARD HEATER UNIT
CN8
CN11
MAIN BOARD HEAD BOARD
CN8
CN14
CN13 CN12 CN11 CN10 CN9 CN8 CN6 CN5 CN4 CN3 CN2 CN1 CN16 CN14
55
59
17
TO DU-540 BLOWER JUNCTION BOARD
CN4
12 TO DU-540 DRYER BOARD
16
CN3 HEATER BOARD CN1
CN4
CN7
CN7 CN1 CN5 CN13
INK SYSTEM UNIT 13 14 15
42
CN806
TU MANUAL SW TU MODE SELECT SW
CN404
CN401
CN301
45 46 5 7
CN807
SW POWER UNIT
10
CN802 CN800
CN403
+DC41V OUT
CN402
CN4 CN6 43 41 11
57
CN2
44
TU JUNCTION BOARD
CN3
CN804
CN302
9
5 SW POWER UNIT 8
INLET CN402
CN300
TAKEUP BOARD
CN806
+DC24V OUT
CN801
1 4
57
+DC24V OUT
DC JUNCTION BOARD
2 CN303
CN5
CN12
6
3
AC LINE
AC JUNCTION BOARD
TAKE UP MOTOR2 57
3
CONTROL UNIT
2
XC-540 WIRING MAP
CABLE LIST
1 1000001668 CABLE-ASSY,POWER-AC-L XC-540 50 23475196 CABLE-CARD,24P1 850L BB
2 1000001669 CABLE-ASSY,POWER-AC-N XC-540 51 1000001897 CABLE-CARD,12P1 2610L BB HIGH-V
3 1000000574 CABLE-ASSY,GND AJ-1000 52 1000001898 CABLE-CARD,26P1 880L BB HIGH-V
4 1000001670 CABLE-ASSY,POWER-AC-JUNC XC-540 53 23475232 CABLE-CARD,21P1 385L BB HIGH-V
5 1000001671 CABLE-ASSY,POWER-AC-DC XC-540 54 23475198 CABLE-CARD,36P1 2940L BB
6 1000001672 CABLE-ASSY,POWER-DRYER XC-540 55 1000001899 CABLE-CARD,6P1 420L BB HIGH-V
7 1000001673 CABLE-ASSY,POWER-DC-B XC-540 56 1000001900 CABLE-CARD,25P1 250L BB HIGH-V
8 1000001674 CABLE-ASSY,POWER-DC-A XC-540 57 12399353 FILTER(E) TFT-081813N
2 9 1000001675 CABLE-ASSY,POWER-HEAD XC-540 58 12399334 FILTER(E),TFC-16-8-13
10 1000001676 CABLE-ASSY,POWER-SERVO XC-540 59 12399331 FILTER(E),FPC-31-12
11 1000001704 CABLE-ASSY,POWER-TU XC-540 60 12399351 FILTER(E) FRC-40-12-6.5
12 1000001677 CABLE-ASSY,POWER-HEATER XC-540 61 12399352 FILTER(E) FRC-45-12-6.5
13 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 62 1000001748 FILTER(E),EFC-40-S
14 1000001679 CABLE-ASSY,POWER-BLOWER XC-540
15 1000001680 CABLE-ASSY,HEATER CONTROL XC-540
16 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 HEAD & CARRIAGE FFC CONNECTION LIST
17 1000001682 CABLE-ASSY,TU CONTROL XC-540 Head Print Carriage Board
18 1000001683 CABLE-ASSY,INK SERIAL XC-540 CN1 CN15
CY
CN2 CN18
19 1000001684 CABLE-ASSY,SCAN-M XC-540
CN1 CN8
20 1000001685 CABLE-ASSY,FAN JUNCTION XC-540 MG
CN2 CN11
21 1000001686 CABLE-ASSY,G-ENCODER XC-540
CN1 CN16
22 1000001687 CABLE-ASSY,FEED-M XC-540 YG
CN2 CN19
23 1000001688 CABLE-ASSY,HEAD FAN XC-540 53
CN1 CN9
24 1000001689 CABLE-ASSY,3-COVER SW XC-540 BK
CN2 CN12
25 1000001690 CABLE-ASSY,PINCH-ORG XC-540 CN1 CN17
LM
26 1000001691 CABLE-ASSY,CUT-CAR SENS XC-540 CN2 CN20
27 1000001692 CABLE-ASSY,PAPER-SENS XC-540 CN1 CN10
LC
28 1000001693 CABLE-ASSY,CAP-SENS XC-540 CN2 CN13
29 1000001694 CABLE-ASSY,WIPER-SENS XC-540
30 1000001695 CABLE-ASSY,CAP-M XC-540 Head Board Print Carriage Board
31 1000001696 CABLE-ASSY,WIPER-M XC-540 CN1 CN2
32 1000001697 CABLE-ASSY,PUMP-M XC-540 CN2 CN3
33 1000001698 CABLE-ASSY,F-COVER SW XC-540 CN3 CN4
54
34 1000001699 CABLE-ASSY,SW JUNCTION XC-540 CN5 CN5
CN6 CN6
35 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540
CN7 CN7
36 1000001424 CABLE-ASSY,LINEAR ENC XC-540
37 1000001701 CABLE-ASSY,PINCH-SENS XC-540
38 1000001423 CABLE-ASSY,CROP SENS XC-540
39 1000001702 CABLE-ASSY,M-COVER SW XC-540
40 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540
41 1000001706 CABLE-ASSY,TU IF INT XC-540
42 1000001712 CABLE-ASSY,FD IF INT XC-540
43 1000001707 CABLE-ASSY,TU IF EXT XC-540
44 1000001705 CABLE-ASSY,TU-SENS XC-540
45 1000001710 CABLE-ASSY,TU MANUAL SW XC-540
46 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540
47 1000001708 CABLE-ASSY,THERM JUNCTION XC-540
48 1000002043 CABLE-ASSY,230V SELECTOR XC-540
48 1000002044 CABLE-ASSY,117V SELECTOR XC-540
49 23415266 CABLE-ASSY,ESD SJ-1000
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Main Board.
DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
XC-540 OFF OFF OFF OFF OFF OFF OFF OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
VCC3 A0 R61 33 RA0 MD[0..15] MA[0..25]
MD[0..15] MA[0..25]
A1 R62 33 RA1
TXD2 A2 R80 33 RA2 IC11
TXD2
A3 R79 33 RA3 MD0 29 25 MA1
D0 A0
1
6
1
6
1
6
1
6
VCC3 A4 R78 33 RA4 MD1 31 24 MA2
R95 D1 A1
RA36 RA33 RA30 RA27 A5 R77 33 RA5 MD2 33 23 MA3
D2 A2
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC3 10K A6 R76 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
A7 R75 33 RA7 MD4 38 21 MA5
PC211 PC210 PC204 PC202 PC222 PC224 PC230 PC232 T128 D4 A4
A8 R74 33 RA8 MD5 40 20 MA6
D5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
R94 T127 VCC3 A9 R57 33 RA9 MD6 42 19 MA7
10
10
10
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 10K R96 D6 A6
A10 R56 33 RA10 MD7 44 18 MA8
D7 A7
10K A11 R55 33 RA11 MD8 30 8 MA9
D8 A8
/WR2 A12 R54 33 RA12 MD9 32 7 MA10
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
/WR2 D9 A9
A13 R53 33 RA13 MD10 34 6 MA11
D10 A10
VCC3 D[0..63] A14 R52 33 RA14 MD11 36 5 MA12
D11 A11
A15 R51 33 RA15 VCC3 MD12 39 4 MA13
RRXD2
/IRL3
/IRL2
/IRL1
/IRL0
D12 A12
A16 R50 33 RA16 MD13 41 3 MA14
10
R93 JP2 D13 A13
A17 R49 33 RA17 MD14 43 2 MA15
10K 1 -2: JI GU R152 D14 A14
A18 R101 33 RA18 MD15 45 1 MA16
D15 A15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
A19 R100 33 RA19 2 -3: OPERATE 48 MA17
0 A16
A20 R99 33 RA20 17 MA18
R302
JP2 A17
VCC3 A21 R98 33 RA21 /CS0 3 13 16 MA19
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/CS0 NC A18
VCC1.55 A22 R97 33 RA22 14 9 MA20
WP/ACC A19
/Cmd_HS_StoM A23 R65 33 RA23 2 26 10 MA21
/Cmd_HS_StoM CE A20
A24 R64 33 RA24 /MRD 28
/MRD OE
VCC1.55 A25 R63 33 RA25 1 /MWE0 11 VCC3
/MWE0 WE
T7 T8 T126 VCC1.55 /RESET 12 15
JP3 /RESET RP RY/BY
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
VIH
VCC3 RA[0..25] Short Plug 27
RA[0..25] GND
VCC3 R73 46 37
R304 2.2K R72 GND VCC3
CA
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T123 10K
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 MBM29LV160B-90PFTN(HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
R303 10K B17 W20 D25 T122 DSP01-002-430G-0
EXTAL2
RD/WR2
10K
VSS-RTC
VDDQ D25
MD0/SCK
VDD-RTC
C16 U18 PC18
MD2/RXD2
MD1/TXD2
R92 10K CTS2 DREQ1 CE0.1u
A17 U17 DREQ0
TCLK DREQ0 DREQ0
/Cmd_HS_MtoS B16 V17 RRXD
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T125 D15 W19 D24 CN15
VSSQ D24 R89 33
R91 10K Cmd_MtoS B15 Y19 D23 DQM7 MA25 MA1
Cmd_MtoS MD7/TXD D23 DQM7 20 21
A16 W18 MD0 MA2
SCK2/MRESET WE7/CAS7/DQM7/REG R88 33 19 22
R90 10K C14 U16 DQM6 MD1 MA3
VDD VSSQ DQM6 18 23
RA38 D14 V16 MD2 MA4
VSS VDDQ R87 33 17 24
6 5 A25 A18 A15 Y18 DQM3 MD3 MA5
A18 WE6/CAS6/DQM6 DQM3 16 25
7 A24 A19 B14 W17 MD4 MA6
A19 WE3/CAS3/DQM3/ICIOWR R86 33 15 26
4 A23 C13 Y17 DQM2 VCC MD5 MA7
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 14 27
8 A22 D13 W16 MD6 MA8
VSSQ RD/WR R85 33 13 28
3 A21 A20 A14 U15 /WR MD7 MA9
A20 VSSQ /WR 12 29
9 A20 A21 B13 V15
A21 VDDQ R84 33 11 30
2 A19 A22 A13 Y16 /RD MD8 MA10
EXBA10E103J
A22 RD/CASS/FRAME /RD 10 31
1 10 A18 A23 B12 W15 MD9 MA11
A23 RAS R83 33 9 32
C12 U14 /RAS MD10 MA12
VDDQ VSS /RAS 8 33
D12 V14 T124 MD11 MA13
VSSQ VDD R82 33 VCC3 7 34
A24 A12 Y15 /CS2 MD12 MA14
A24 CS2 /CS2 6 35
T132 T131 T136 T134 T130 A25 B11 W14 T46 PC29 MD13 MA15
A25 CS3 5 36
MAIN BOARD_Circuit Diagram 1/9
A11 U12 R81 33 /CS3 MD14 MA16

MD3/CE2A VSSQ T121 T120 /CS3 4 37
R103 10K A10 V13 MD15 MA17 VCC3
MD4/CE2B VDDQ CE0.1u 3 38
C11 U13 VCC3 MA18
VDDQ DRAK0 2 39
D11 IC38 V12 RA25
VSSQ DRAK1 1 40
B10 Y14 A2 A2 10 1 IC20
MD5/RAS2 A2
R105 A9 W13 A3 A3 2 16 2 R20 33 CLK120_1 TP100 PS-40PE-D4T1-PN1
DACK0 A3 FBK CLKA1 CLK120_1
B9 U11 A4 9 3 R19 33 CLK120_2 TP114
R104 DACK1 VSSQ CLKA2 CLK120_2
A0 C8 V11 A5 3 1 14 R204 R_non(0)
R59 10K A0 VDDQ REF CLKA3
A0 C10 HD6417297BP267 Y13 A4 A6 8 15 R205 R_non(0)
2.2K 2.2K VDDQ A4 CLKA4
D10 W12 A5 A7 4 9
10K VSSQ A5 S1
EXBA10E103J
R60 A1 A1 D8 Y12 A6 A8 7 8 6 R208 33 CLK60_1 TP112
A1 A6 S2 CLBA1 CLK60_1
STATUS0 A8 W11 A9 5 6 7 R207 R_non(0)
T129 STATUS0 CKIO2 R201 R206 CLKB2
STATUS1 B8 U10 10 R202 33 CLK60_2 TP113
R102 10K STATUS1 VSSQ T119 10K 10K CLKB3 CLK60_2
A7 V10 11 R203 R_non(0)
MD6/IOIS16 VDDQ CLKB4
C9 Y11 CLK120 VCC3
T94 VDDQ CKIO
D9 Y10 A7 CY2308-2
VSSQ A7 R261 33 TP99
VCC3 B7 W10 A8
STATUS0 T135 ASEBRK/BRKACK A8 TP98
A6 Y9 A9 VCC3
STATUS1 T133 TDO A9
C7 U9
R265 10 VDD VSSQ
D7 V9 VCC3
2-5
T95 VSS VDDQ R300
T99 B6 W9 A10 RA24
TMS A10
+ C30 A5 Y8 A11 A10 10 1
10u/16V T97 TCK A11
B5 W8 A12 A11 2
T98 TDI A12 10K
/RESET C4 V4 A12 9 IC45
/RESET TRST NC
C3 U8 A13 3 Cmd_StoM 2 18 RRXD
T96 CKIO2ENB VSSQ Cmd_StoM D1 Q1 RRXD
C6 V8 A14 8 RXD2 3 17 RRXD2
R262 10 NC VDDQ RXD2 D2 Q2 RRXD2
A4 Y7 A13 A15 4 CROP_ON 4 16 CROP_ONOUT
VDD-PLL2 A13 CROP_ON D3 Q3 CROP_ONOUT
D6 W7 A14 A16 7 5 15
EXBA10E103J
VSS-PLL2 A14 D4 Q4
+ C29 B4 U7 A17 5 6 6 14
10u/16V VDD-PLL1 VSS D5 Q5
D5 V7 7 13
VSS-PLL1 VDD D6 Q6 R301
A3 Y6 A15 8 12
VDD-CPG A15 R40 33 D7 Q7
B3 W6 A16 /WE0 9 11
VSS-CPG A16 /WE0 D8 Q8
A2 U6
R266 10 XTAL VSSQ R48 33 10K
A1 V6 DQM0 STATUS0 1 VCC3
EXTAL VDDQ DQM0 STATUS0 E1
C5 Y5 A17 STATUS1 19
NC A17 R38 33 STATUS1 E2 PC63
+ C31 D16 W5 DQM1
10u/16V NC WE0/CAS0/DQM0 DQM1
H17 Y4 74LVC541
NC WE1/CAS1/DQM1 R37 33 CE0.1u
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R36 33 PC152
N4 U5 DQM5 VCC3 VCC3
NC VSSQ DQM5
C28 U4 V5 VCC3
R58 0 NC VDDQ R35 33 CE0.1u R245 R264
V18 W3 CKE
NC CKE CKE 1.0K 1.0K
R39 PC50
CE9p Y5 33 /WE1 TP131 TP132
/WE1 IC31A IC31B
IC32
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
C27 R263
CE0.1u 2 1 1 2 3 4 /RESET
VDD OUT /RESET
VCC3 4 10
FA-365 20MHz NC
CE9p 3 5
J3
J4
J2
J1
GND Cd 74LVC14 74LVC14
B2
B1
C2
C1
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
R1
R2
P3
P4
T1
T2
R3
R4
T3
T4
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC1.55 C42
R41 RN5VD29A R246 0 /RESET_DLY
T79 /RESET_DLY
VCC3 T76 CE0.1u
R45 10K
10K RA22 RA20
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
EXBV8V330J EXBV8V330J
T77 RA23 RA21 RA19 RA18 RA17 RA16 RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
T49
A[0..25]
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
33
33
33
33
33
33
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
RA14 RA13 RA12
R33
R43
RA15
6
1
6
1
6
1
6
1
VCC3 8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
/RD2
DD33
DD46
DD32
DD47
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39 8
DD40 7
DD38 6
DD41 5
DD1 8
DD14 7
DD0 6
DD15 5
DD3 8
DD12 7
DD2 6
DD13 5
DD5 8
DD10 7
DD4 6
DD11 5
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
DD[0..63]
DD[0..63]
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
/RESET
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC214 PC212 PC208 PC206 PC203 PC197 PC198 PC200 PC221 PC218 PC223 PC226 PC228 PC231 PC238 PC236 PC234
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC213 PC209 PC207 PC205 PC201 PC196 PC199 PC220 PC217 PC219 PC225 PC227 PC229 PC233 PC237 PC235
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
2
2
VCC3 VCC3 DB[0..31]
DB[0..31]
MA[0..25]
PC28 PC41 MA[0..25]
R182 R_non TP111 TP90
CE0.1u CE0.1u
T140
T139
PD[0..7] R184 1.0K VCC3 VCC
PD[0..7]
VCC3
DD[0..63] IC28
EXTIN
DD[0..63]
/INTDDA
1 48 /RESET PC23
LAB/BA /LOE /RESET CE0.1u
DD0 2 47 DB0
LB0 LA0
PR_RTS
PR_CTS
PR_RXD
PR_TXD
DD1 3 46 DB1 CLK60_1 CN14
LB1 LA1 CLK60_1 PC24
4 45
GND GND R181 1.0K CE0.1u 1
DD2 5 44 DB2 DB0
LB2 LA2 TP86 R183 R_non 0 2
DD3 6 43 DB3 DB1 PR_RXD R194
LB3 LA3 TP85 0 3
7 42 DB2 PR_TXD R195
VCC3 VCC3 TP84 0 4
DD4 8 41 DB4 DB3 PR_RTS R198 VCC3
LB4 LA4 TP83 0 5
DD5 9 40 DB5 DB4 VCC3 PR_CTS R199
LB5 LA5 6
1
6
10 39 DB5 TP82
GND GND TP81 7
DD6 11 38 DB6 DB6
LB6 LA6 TP80 TP89 8
DD7 12 37 DB7 DB7 RA1
10K
LB7 LA7 TP26
DD8 13 36 DB8 CN_non(53398-0890) EXBA10E103J
HB0 HA0
DD9 14 35 DB9
HB1 HA1
TP119
TP118
TP117
TP110
2
9
3
8
4
7
5
15 34
/INTDDA
EXTIN
10
GND GND
DD10 16 33 DB10
R13
HB2 HA2 R12
DD11 17 32 DB11
HB3 HA3 TP77
18 31 VCC3 22
T19
VCC3 VCC3 TP76
DD12 19 30 DB12 R240
HB4 HA4 T21 0 TP79
T25
DD13 20 29 DB13
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
HB5 HA5
4
3
21 28 TP73
GND GND TP78
DD14 22 27 DB14
HB6 HA6 TP75
DD15 23 26 DB15 VCC3 VCC1.5
HB7 HA7
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
24 25 TP74
HAB/BA /HOE TP72
CE0.1u
SN74LVCH16245ADGG-EL
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
SW1
INH VDD
GND OUT
PC26 PC39
CLK0
CLK1
CLK2
CLK3
9 8
PC11
Y4
14.7456MHz
MSEL0
MSEL1
CE0.1u CE0.1u A7 D15 10 7 VCC3
VCCINT I/O
1
2
A10 D16 11 6
VCCINT I/O
1
6
G8 E15 12 5
VCCINT I/O
VCC3 VCC3 G10 E16 13 4
VCCINT I/O
H7 F15 14 3 RA43 RA42
1
2
3
4
VCCINT I/O
H9 F13 15 2 EXBV8V103J EXBA10E103J
8
7
6
PC7 J8
VCCINT I/O
F14 16 1 5
CE0.1u PC14 VCCINT I/O
2
9
3
8
4
7
5
J10 F16
10
CE0.1u VCCINT I/O

K7 G15 KHS08(SOP) /CS1 T78
VCCINT I/O /CS1
IC14 K9 G13 /CS4 T47
VCCINT I/O /CS4
1 48 T7 G14 /CS6 T48
LAB/BA /LOE VCCINT I/O /CS6
DD16 2 47 DB16 T10 H12 R200 33 /GATE
LB0 LA0 VCCINT I/O /GATE
DD17 3 46 DB17 C1 J16
LB1 LA1 VCCIO1 I/O PLL2_OUTp T42
4 45 G6 K15
GND GND VCCIO1 I/O PLL2_OUTn T39
DD18 5 44 DB18 P1 K16 /WE0
LB2 LA2 VCCIO1 I/O /WE0
DD19 6 43 DB19 A14 L16 /RD2
LB3 LA3 VCCIO2 I/O /RD2
7 42 F10 L15 /WR2
VCC3 VCC3 VCCIO2 I/O /WR2
DD20 8 41 DB20 F7 L14 TU_STBY
LB4 LA4 VCCIO2 I/O TU_STBY
DD21 9 40 DB21 A3 M16 TU_STATE
LB5 LA5 VCCIO2 I/O TU_STATE

10 39 P16 M15 TU_ON
GND GND VCCIO3 I/O TU_ON
DD22 11 38 DB22 K11 L13 TU_REV
LB6 LA6 VCCIO3 I/O TU_REV
DD23 12 37 DB23 C16 M14 /WR_STB T33
LB7 LA7 VCCIO3 I/O /WR_STB
DD24 13 36 DB24 T3 M13 R24 33 /RBE3 T36
HB0 HA0 VCCIO4 I/O /RBE3
DD25 14 35 DB25 L7 N14 R23 33 /RBE2 T35
15 34 L10 L12 /RBE1 T37
GND GND VCCIO4 I/O /RBE1
VCC3 DD26 16 33 DB26 T14 K14 R25 33 /RBE0 T38
DD27 17 32 DB27 H6 K12 PR_WREN T26
HB3 HA3 VCCA_PLL1 I/O PR_WREN
18 31 H11 N16 /FIFO_HALF_NET T23
VCC3 VCC3 VCCA_PLL2 I/O 33 /FIFO_HALF_NET
DD28 19 30 DB28 J6 N15 R236 WDT_/OUT T34
10K
10K
HB4 HA4 GNDA_PLL1 I/O 33 WDT_/OUT
DD29 20 29 DB29 J5 R16 R235 WDT_/MR T32
HB5 HA5 GNDG_PLL1 I/O WDT_/MR
21 28 J11 P15 FD_STBY
GND GND GNDA_PLL2 I/O FD_STBY
TP96
DD30 22 27 DB30 J12 P14 FD_STATE
HB6 HA6 GNDG_PLL2 I/O 33 FD_STATE
DD31 23 26 DB31 A1 N13 R234 FD_ON
R185
R186
HB7 HA7 GND I/O 33 FD_ON
24 25 A16 IC18 R15 R233 FD_REV
/WR2 HAB/BA /HOE GND I/O FD_REV
A5 T15 PINCHPOS
/GATE GND I/O PINCHPOS
SN74LVCH16245ADGG-EL A12 EP1C6F256C8N P13 HEAD_U/D_1
TP97 GND I/O HEAD_U/D_1
F6 R14 HEAD_U/D_2
GND I/O HEAD_U/D_2
2-6
PC6 PC12 F8 (EP1C6F256C7N) R13 /LESSTHANF
CE0.1u CE0.1u GND I/O /LESSTHANF
F9 T13 /LESSTHANS
GND I/O /LESSTHANS
F11 R12 PSFAN_ON
GND I/O PSFAN_ON
G7 P12 HD_POWER
GND I/O HD_POWER
G9 M12 /P_SIDE_SENS
GND I/O /P_SIDE_SENS
G11 M11 /MTRERR
GND I/O /MTRERR
H8 M9 CROP_ON
GND I/O CROP_ON
H10 N12 /SRVBRD_RESET
GND I/O /SRVBRD_RESET
J7 N11 /SERIAL_START
GND I/O /SERIAL_START
J9 P11 F0OUT
GND I/O F0OUT
K6 R11 F0IN
GND I/O F0IN
K8 P10 RTC_DATA
GND I/O RTC_DATA
K10 N10 RTC_WDATA
GND I/O RTC_WDATA
VCC3 L6 T11 R18 33 RTC_CLK
GND I/O RTC_CLK
L8 R10 RTC_CE
GND I/O RTC_CE
L9 N9 AD_IN
GND I/O AD_IN
VCC1.5 L11 P9 /AD_CS
GND I/O /AD_CS
10K
10K
10K
T1 T9 R17 33 AD_CK
GND I/O AD_CK
PC117 PC125 PC113 PC127 PC123 PC115 PC118 T5 R9 AD_OUT
GND I/O AD_OUT
T12 M10 /ALT_STATUS
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u GND I/O /ALT_STATUS
T16 M8 /ALT_RESET
R238
R237
R239
GND I/O /ALT_RESET
J13 P8 /ALT_DCLK
T45 nSTATUS I/O /ALT_DCLK
J14 N8 /ALT_DATA
T41 TCK I/O /ALT_DATA
PC109 PC122 PC111 PC110 PC126 PC112 PC120 J15 T8 /ALT_CONF_DONE
T40 TMS I/O /ALT_CONF_DONE
H15 R8 /ALT_CONFIG
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u T44 TDO I/O /ALT_CONFIG
H14 N7 /SENSOR
T43 TDI I/O /SENSOR
VCC3 H2 P7
DATA0 I/O
T138
PC93 PC124 PC139 PC94 PC90 PC96 PC116
5
7
4
8
3
9
2
10
R26
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

5
6
7
8
10K
RA41
4
3
2
1
EXBA10E103J
J4
J1
T13
T11
T14
T10
T15
T9
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
VCC3 VCC3
K13
PC92 PC119 PC121 PC95 PC91 PC114 PC138
6
1
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u RA11

IC47 EXBV8V103J
T17
T16
T20
T12
1 8
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
T6
T4
T3
T1
T5
T2
nCS Vcc
2 7
/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR G2
/PANEL
DATA Vcc
3 6 ND[0..31]
Vcc DCLK
4 5
GND ASDI
CE0.1u
EPCS1
/SW0
/SW1
/SW2
/LED
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
/PANEL
LCD_E
LCD_RS
/LCD_CS
LCD_RW
PC76
/PANEL_WR
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
10K
10K
/F0_INTREQ
/F1_INTREQ
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
VCC3 T137 RA8

TP68 8 1
CN5
R162
R163
7 2
/RESET_DLY
1 6 3
RD31
RD30
RD29
RD28
RD27
RD26
RD25
RD24
RD23
RD22
RD21
RD20
RD19
RD18
RD17
RD16
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
RD6
RD5
RD4
RD3
RD2
RD1
RD0
2 5 4
RD[0..31]
3 RD[0..31]
EXBV8V103J RA6 RA5 RA7 RA4 RA2 RA3 RA10 RA9
4
R180 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
5 10K
/IRL0
/IRL1
/IRL2
/IRL3
6 DREQ0 R179
10K
7
VCC3
8
9
10
DREQ0
53398-1090
1.0K
/IRL0
/IRL1
/IRL2
/IRL3
TP95
/F0_INTREQ
/F1_INTREQ
TP69
TP94
TP93
TP92
TP70
R164
TP91
/RESET_DLY
R244 0
DDA_StoM
CLK60_2
CLK60_2
F0_DAC_A[0..9] RA44
C45 F0_DAC_A[0..9]
/ALT_RESET TFN3NTJ000V
/ALT_RESET C_non
FA[16..25] /ALT_WE F0_DAC_A0 FF0_DAC_A0
FA[16..25] /ALT_WE 8 1 FF0_DAC_A0
FD[0..31] /ALT_CS F0_SA_/SWE F0_DAC_A1 FF0_DAC_A1
FD[0..31] /ALT_CS F0_SA_/SWE 7 2 FF0_DAC_A1
F0_SA_/SOE F0_DAC_A2 FF0_DAC_A2
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SA_/SOE 6 3 FF0_DAC_A2
VCC3 VCC3 F0_DAC_A3 FF0_DAC_A3
5 4 FF0_DAC_A3
DD[0..63] PC42 F0_DAC_A4 FF0_DAC_A4
DD[0..63] PC55 8 1 FF0_DAC_A4
F0_DAC_A5 FF0_DAC_A5
7 2 FF0_DAC_A5
CE0.1u CE0.1u F0_DAC_A6 FF0_DAC_A6
6 3 FF0_DAC_A6
IC30 F0_SA_D[0..15] F0_DAC_A7 FF0_DAC_A7
5 4 FF0_DAC_A7
1 48 F0_SA_A[0..12]
LAB/BA /LOE
DD0 2 47 FD0 RA45
LB0 LA0
DD1 3 46 FD1 TFN3NTJ000V
LB1 LA1
T80
T52
T50
T51
T54
4 45
GND GND
DD2 5 44 FD2 VCC3
LB2 LA2
DD3 6 43 FD3
LB3 LA3
T55
T53
7 42
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A9
F0_SA_A8
F0_SA_A6
F0_SA_A10
F0_SA_A7
F0_SA_A11
F0_SA_A12
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D3
F0_SA_D4
F0_SA_D1
F0_SA_D2
F0_SA_D0
F0_SA_D9
F0_SA_D6
F0_SA_D5
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D15
F0_SA_D14
F0_SA_D13
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
VCC3 VCC3
DD4 8 41 FD4 RA46
LB4 LA4
DD5 9 40 FD5 VCC1.5 TFN3NTJ000V
LB5 LA5
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
10 39 F0_DAC_LAT[0..3] F0_DAC_A8 FF0_DAC_A8
GND GND F0_DAC_LAT[0..3] 8 1 FF0_DAC_A8
DD6 11 38 FD6 F0_DAC_A9 FF0_DAC_A9
LB6 LA6 7 2 FF0_DAC_A9
DD7 12 37 FD7 F0_DAC_LAT0 FF0_DAC_LAT0
LB7 LA7 6 3 FF0_DAC_LAT0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DD8 13 36 FD8 F0_DAC_LAT1 FF0_DAC_LAT1
HB0 HA0 5 4 FF0_DAC_LAT1
CLK0
CLK1
CLK2
CLK3
DD9 14 35 FD9
HB1 HA1
MSEL0
MSEL1
15 34 A7 D15 FD10 F0_DAC_B[0..9] F0_DAC_LAT2 FF0_DAC_LAT2
GND GND VCCINT I/O F0_DAC_B[0..9] 8 1 FF0_DAC_LAT2
DD10 16 33 FD10 A10 D16 FD15 F0_DAC_LAT3 FF0_DAC_LAT3
HB2 HA2 VCCINT I/O 7 2 FF0_DAC_LAT3
DD11 17 32 FD11 G8 E15 FD9 F0_DAC_B0 FF0_DAC_B0
HB3 HA3 VCCINT I/O 6 3 FF0_DAC_B0
18 31 G10 E16 FD14 F0_DAC_B1 FF0_DAC_B1
VCC3 VCC3 VCCINT I/O 5 4 FF0_DAC_B1
DD12 19 30 FD12 H7 F15 T56
HB4 HA4 VCCINT I/O
DD13 20 29 FD13 H9 F13 NCHG3 RA47
HB5 HA5 VCCINT I/O
21 28 J8 F14 NCHG2 TFN3NTJ000V
GND GND VCCINT I/O
DD14 22 27 FD14 J10 F16 NCHG1
HB6 HA6 VCCINT I/O
DD15 23 26 FD15 K7 G15 NCHG0
HB7 HA7 VCCINT I/O
24 25 K9 G13 FA20
HAB/BA /HOE VCCINT I/O
T7 G14 FA22 NCHG[0..3] RA48
VCCINT I/O NCHG[0..3]
SN74LVCH16245ADGG-EL T10 H12 FA17 TFN3NTJ000V
VCCINT I/O
C1 J16 T58 CH[0..3] F0_DAC_B2 FF0_DAC_B2
PC40 PC52 VCCIO1 I/O PLL2_OUTp CH[0..3] 8 1 FF0_DAC_B2
G6 K15 T59 F0_DAC_B3 FF0_DAC_B3
CE0.1u CE0.1u VCCIO1 I/O PLL2_OUTn 7 2 FF0_DAC_B3
P1 K16 CH3 F0_DAC_B4 FF0_DAC_B4
VCCIO1 I/O 6 3 FF0_DAC_B4
A14 L16 CH2 F0_DAC_B5 FF0_DAC_B5
VCC3 VCC3 F10 L15 CH1
VCCIO2 I/O
F7 L14 CH0 F0_DAC_B6 FF0_DAC_B6
PC15 VCCIO2 I/O 8 1 FF0_DAC_B6
A3 M16 FD30 F0_DAC_B7 FF0_DAC_B7
PC27 VCCIO2 I/O 7 2 FF0_DAC_B7
P16 M15 FD25 F0_DAC_B8 FF0_DAC_B8
CE0.1u VCCIO3 I/O 6 3 FF0_DAC_B8
CE0.1u K11 L13 T61 F0_DAC_B9 FF0_DAC_B9
IC19 C16 M14 FD21
VCCIO3 I/O
1 48 T3 M13 FD16 RA49
LAB/BA /LOE VCCIO4 I/O
DD16 2 47 FD16 L7 N14 FD22 TFN3NTJ000V
LB0 LA0 VCCIO4 I/O
DD17 3 46 FD17 L10 L12 T62
LB1 LA1 VCCIO4 I/O
4 45 T14 K14 FA21
GND GND VCCIO4 I/O
DD18 5 44 FD18 H6 K12 FA16
LB2 LA2 VCCA_PLL1 I/O
DD19 6 43 FD19 H11 N16 FD31
LB3 LA3 VCCA_PLL2 I/O
7 42 J6 N15 FD26
VCC3 VCC3 GNDA_PLL1 I/O
DD20 8 41 FD20 J5 R16 T60 RA50

LB4 LA4 GNDG_PLL1 I/O SCK[0..3]
DD21 9 40 FD21 J11 P15 FD27 TFN3NTJ000V
LB5 LA5 GNDA_PLL2 I/O
10 39 J12 P14 FD23 SCK0 SSCK0
GND GND GNDG_PLL2 I/O 8 1 SSCK0
DD22 11 38 FD22 A1 N13 FD17 SCK1 SSCK1
LB6 LA6 GND I/O 7 2 SSCK1
DD23 12 37 FD23 A16 IC35 R15 FD28 SCK2 SSCK2
LB7 LA7 GND I/O 6 3 SSCK2
DD24 13 36 FD24 A5 T15 FD29 SCK3 SSCK3
HB0 HA0 GND I/O SIA_[0..3] 5 4 SSCK3
DD25 14 35 FD25 A12 EP1C6F256C8N P13 FD18
HB1 HA1 GND I/O
15 34 F6 R14 FD24 SIA_0 SSI0_A
GND GND GND I/O 8 1 SSI0_A
DD26 16 33 FD26 F8 R13 FD19 SIA_1 SSI1_A
HB2 HA2 GND I/O 7 2 SSI1_A
DD27 17 32 FD27 F9 T13 FD20 SIA_2 SSI2_A
HB3 HA3 GND I/O 6 3 SSI2_A
18 31 F11 R12 LAT3 LAT[0..3] SIA_3 SSI3_A
VCC3 VCC3 GND I/O LAT[0..3] 5 4 SSI3_A
DD28 19 30 FD28 G7 P12 LAT2
HB4 HA4 GND I/O
DD29 20 29 FD29 G9 M12 LAT1 RA51
HB5 HA5 GND I/O
21 28 G11 M11 LAT0 TFN3NTJ000V
GND GND GND I/O
DD30 22 27 FD30 H8 M9 T82
HB6 HA6 GND I/O
DD31 23 26 FD31 H10 N12 F0_SB_/SOE
HB7 HA7 GND I/O F0_SB_/SOE
/WR2 24 25 J7 N11 F0_SB_/SWE
/WR2 HAB/BA /HOE GND I/O F0_SB_/SWE
J9 P11 F0_SB_D13
GND I/O
SN74LVCH16245ADGG-EL K6 R11 F0_SB_D14 SIB_[0..3] RA52
GND I/O SIB_[0..3]
K8 P10 F0_SB_D11 TFN3NTJ000V
2-7
PC13 PC25 GND I/O
K10 N10 F0_SB_D10 SIB_0 SSI0_B
CE0.1u CE0.1u GND I/O 8 1 SSI0_B
L6 T11 F0_SB_D15 SIB_1 SSI1_B
GND I/O 7 2 SSI1_B
L8 R10 F0_SB_D12 SIB_2 SSI2_B
GND I/O 6 3 SSI2_B
/CS5 L9 N9 F0_SB_D5 LAT[0..3] SIB_3 SSI3_B
/CS5 GND I/O LAT[0..3] 5 4 SSI3_B
VCC3 VCC3 L11 P9 F0_SB_D6
GND I/O
T1 T9 F0_SB_D8 LAT0 LLAT0
PC56 PC57 GND I/O 8 1 LLAT0
RA[0..25] T5 R9 F0_SB_D7 LAT1 LLAT1
RA[0..25] GND I/O 7 2 LLAT1
T12 M10 F0_SB_D9 LAT2 LLAT2
CE0.1u GND I/O 6 3 LLAT2
CE0.1u T16 M8 F0_SB_D0 LAT3 LLAT3
GND I/O 5 4 LLAT3
IC37 J13 P8 F0_SB_D2
nSTATUS I/O
1 48 J14 N8 F0_SB_D1 RA53
LAB/BA /LOE TCK I/O
RA16 2 47 R260 33 FA16 J15 T8 F0_SB_D4 TFN3NTJ000V
LB0 LA0 TMS I/O
RA17 3 46 R259 33 FA17 H15 R8 F0_SB_D3
LB1 LA1 TDO I/O
4 45 H14 N7 /F0_DAC_RESET
GND GND TDI I/O
RA18 5 44 R258 33 FA18 H2 P7 /ALT_RD
LB2 LA2 DATA0 I/O
RA19 6 43 R257 33 FA19
LB3 LA3
7 42 CH[0..3] RA54
VCC3 VCC3 CH[0..3]
RA20 8 41 R256 33 FA20 TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
LB4 LA4
RA21 9 40 R255 33 FA21 CH0 CCH0
LB5 LA5 T57 8 1 CCH0
10 39 CH1 CCH1
GND GND 7 2 CCH1
RA22 11 38 R254 33 FA22 CH2 CCH2
J4
J1
LB6 LA6 /F0_DAC_RESET 6 3 CCH2
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
RA23 12 37 R253 33 FA23 NCHG[0..3] CH3 CCH3
K13
LB7 LA7 /ALT_RD NCHG[0..3] 5 4 CCH3
RA24 13 36 R252 33 FA24 /F0_INTREQ
HB0 HA0 /F0_INTREQ
RA25 14 35 R251 33 FA25 F_ENC_PHB NCHG0 NNCHG0
/ALT_STATUS
/ALT_DATA
HB1 HA1 F_ENC_PHB 8 1 NNCHG0
15 34 F_ENC_PHA NCHG1 NNCHG1
T106
T102
T81
T101
T104
T105
GND GND F_ENC_PHA 7 2 NNCHG1
T83
/WE1 16 33 /ALT_WE NCHG2 NNCHG2

/WE1 HB2 HA2 /ALT_WE 6 3 NNCHG2
/RD2 17 32 /ALT_RD NCHG3 NNCHG3
/CE
/RD2 HB3 HA3 /ALT_RD 5 4 NNCHG3
18 31
VCC3 VCC3
/CS5 19 30 /ALT_CS RA55
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SCK0
SCK1
SCK2
SCK3
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
/CS5 HB4 HA4 /ALT_CS

20 29 F0_SB_A[0..12] TFN3NTJ000V
HB5 HA5
/CE
21 28 IC5 VCC PC4
GND GND
22 27 SIB_[0..3] /RESET 2 5 CE0.1u
HB6 HA6 SIB_[0..3] /RESET INA VCC
23 26 FA23 SIA_[0..3] 1
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
HB7 HA7 T91 /ALT_DCLK SIA_[0..3] INB
/ALT_DATA
24 25 T92 FA24 SCK[0..3]
/ALT_STATUS
HAB/BA /HOE /ALT_CONF_DONE SCK[0..3]
T93 FA25 F0_DAC_B[0..9] 3 4 /RESET_LCD
/ALT_CONFIG F0_DAC_B[0..9] GND OUTY /RESET_LCD
SN74LVCH16245ADGG-EL F0_DAC_LAT[0..3]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9] TC7SET08F
PC53 PC54 F0_DAC_A[0..9]
CE0.1u CE0.1u F0_SB_D[0..15] /F0_DAC_RESET R271 0 /FF0_DAC_RESET
/F0_DAC_RESET /FF0_DAC_RESET
/F1_DAC_RESET R279 0 /FF1_DAC_RESET
/F1_DAC_RESET /FF1_DAC_RESET
VCC1.5 VCC3 F0_SAVE R293 0 FF0_P_SAVE
F0_SAVE FF0_P_SAVE
F1_SAVE R290 0 FF1_P_SAVE
F1_SAVE FF1_P_SAVE
PC157 PC160 PC154 PC164 PC166 PC174 PC146 PC165 PC142 PC171 PC162 PC159 PC145
IC40 IC41
F0_SA_D0 7 5 F0_SA_A0 F0_SB_D0 7 5 F0_SB_A0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D0 A0 D0 A0 R278 R270
F0_SA_D1 8 4 F0_SA_A1 F0_SB_D1 8 4 F0_SB_A1
D1 A1 D1 A1 1.0K 1.0K
D2 A2 D2 A2
F0_SA_D3 10 2 F0_SA_A3 F0_SB_D3 10 2 F0_SB_A3 PC156 PC173 PC155 PC161 PC169 PC170 PC172 PC143 PC163 PC158 PC168 PC144 PC167
D3 A3 D3 A3
D4 A4 D4 A4 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D5 A5 D5 A5
D6 A6 D6 A6
D7 A7 D7 A7
D8 A8 D8 A8
D9 A9 D9 A9
D10 A10 D10 A10
D11 A11 D11 A11
D12 A12 D12 A12
F0_SA_D13 36 20 F0_SB_D13 36 20
D13 A13 D13 A13
F0_SA_D14 37 19 F0_SB_D14 37 19
D14 A14 D14 A14
F0_SA_D15 38 18 F0_SB_D15 38 18
D15 A15 D15 A15
F0_SA_/SWE R272 17 F0_SB_/SWE R276 17
F0_SA_/SWE WE F0_SB_/SWE WE
VCC3 0 VCC3 0
R273 T100 6 22 R277 T107 6 22
CE NC CE NC
23 VCC3 23 VCC3
R275 R_non(10K) NC R281 R_non(10K) NC
F0_SA_/SOE 41 28 F0_SB_/SOE 41 28
F0_SA_/SOE OE NC F0_SB_/SOE OE NC
VCC3 0 PC58 VCC3 0 PC59
R274 T103 40 R280 T108 40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
2
2
F1_DAC_A[0..9] RA56
F1_DAC_A[0..9]
TFN3NTJ000V VCC
CLK60_2
8 1 FF1_DAC_A0
/ALT_CS
/ALT_WE
/ALT_RESET
7 2 FF1_DAC_A1 C32
F1_DAC_A2 FF1_DAC_A2 +
F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_/SOE
F1_SA_/SWE
6 3 FF1_DAC_A2 100u/25V
5 4 FF1_DAC_A3
FD[0..31] F1_DAC_A4 FF1_DAC_A4
FD[0..31] 8 1 FF1_DAC_A4
F1_DAC_A5 FF1_DAC_A5 VCC VCC
7 2 FF1_DAC_A5
FA[16..25] F1_DAC_A6 FF1_DAC_A6 CN18
FA[16..25] 6 3 FF1_DAC_A6
5 4 FF1_DAC_A7 139 140
F_ENC_PHB 137 138 F_ENC_PHA
RA57
135 136
TFN3NTJ000V
133 134
T84
T65
T63
T64
T67
131 132
VCC3
C25 R46 129 130 R47 C26
T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
C_non 0 127 128 0 C_non
T68
T66
/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
125 126
RA58
123 124
VCC1.5 TFN3NTJ000V ENC_PHB
121 122
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
F1_DAC_LAT[0..3] F1_DAC_A8 FF1_DAC_A8 FF0_DAC_A0 ENC_PHA
F1_DAC_LAT[0..3] 8 1 FF1_DAC_A8 FF0_DAC_A0 119 120
F1_DAC_A9 FF1_DAC_A9 FF0_DAC_A2 FF0_DAC_A1
7 2 FF1_DAC_A9 FF0_DAC_A2 117 118 FF0_DAC_A1
F1_DAC_LAT0 FF1_DAC_LAT0 FF0_DAC_A4 FF0_DAC_A3
6 3 FF1_DAC_LAT0 FF0_DAC_A4 115 116 FF0_DAC_A3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
F1_DAC_LAT1 FF1_DAC_LAT1 FF0_DAC_A6 FF0_DAC_A5
5 4 FF1_DAC_LAT1 FF0_DAC_A6 113 114 FF0_DAC_A5
CLK0
CLK1
CLK2
CLK3
FF0_DAC_A8 FF0_DAC_A7
FF0_DAC_A8 111 112 FF0_DAC_A7
MSEL0
MSEL1
A7 D15 FD10 F1_DAC_B[0..9] F1_DAC_LAT2 FF1_DAC_LAT2 /FF0_DAC_RESET FF0_DAC_A9
VCCINT I/O F1_DAC_B[0..9] 8 1 FF1_DAC_LAT2 /FF0_DAC_RESET 109 110 FF0_DAC_A9
A10 D16 FD15 F1_DAC_LAT3 FF1_DAC_LAT3 FF0_DAC_LAT1 FF0_DAC_LAT0
VCCINT I/O 7 2 FF1_DAC_LAT3 FF0_DAC_LAT1 107 108 FF0_DAC_LAT0
G8 E15 FD9 F1_DAC_B0 FF1_DAC_B0 FF0_DAC_LAT3 FF0_DAC_LAT2
VCCINT I/O 6 3 FF1_DAC_B0 FF0_DAC_LAT3 105 106 FF0_DAC_LAT2
G10 E16 FD14 F1_DAC_B1 FF1_DAC_B1 FF0_DAC_B1 FF0_DAC_B0
VCCINT I/O 5 4 FF1_DAC_B1 FF0_DAC_B1 103 104 FF0_DAC_B0
H7 F15 T69 FF0_DAC_B3 FF0_DAC_B2
VCCINT I/O FF0_DAC_B3 101 102 FF0_DAC_B2
H9 F13 NCHG7 RA59 FF0_DAC_B5 FF0_DAC_B4
J8 F14 NCHG6 TFN3NTJ000V FF0_DAC_B7 FF0_DAC_B6
J10 F16 NCHG5 FF0_DAC_B9 FF0_DAC_B8
K7 G15 NCHG4 SSCK1 SSCK0
VCCINT I/O SSCK1 93 94 SSCK0
K9 G13 FA20 SSCK3 SSCK2
VCCINT I/O SSCK3 91 92 SSCK2
T7 G14 FA22 NCHG[4..7] SSI1_A SSI0_A
VCCINT I/O NCHG[4..7] SSI1_A 89 90 SSI0_A
T10 H12 FA17 RA60 SSI3_A SSI2_A
VCCINT I/O SSI3_A 87 88 SSI2_A
C1 J16 T71 CH[4..7] TFN3NTJ000V SSI1_B SSI0_B
VCCIO1 I/O PLL2_OUTp CH[4..7] SSI1_B 85 86 SSI0_B
G6 K15 T72 F1_DAC_B2 FF1_DAC_B2 SSI3_B SSI2_B
VCCIO1 I/O PLL2_OUTn 8 1 FF1_DAC_B2 SSI3_B 83 84 SSI2_B
P1 K16 CH7 F1_DAC_B3 FF1_DAC_B3 LLAT1 LLAT0
VCCIO1 I/O 7 2 FF1_DAC_B3 LLAT1 81 82 LLAT0
A14 L16 CH6 F1_DAC_B4 FF1_DAC_B4 LLAT3 LLAT2
VCCIO2 I/O 6 3 FF1_DAC_B4 LLAT3 79 80 LLAT2
F10 L15 CH5 F1_DAC_B5 FF1_DAC_B5 CCH1 CCH0
VCCIO2 I/O 5 4 FF1_DAC_B5 CCH1 77 78 CCH0
F7 L14 CH4 CCH3 CCH2
VCCIO2 I/O CCH3 75 76 CCH2
A3 M16 FD30 F1_DAC_B6 FF1_DAC_B6 NNCHG1 NNCHG0
VCCIO2 I/O 8 1 FF1_DAC_B6 NNCHG1 73 74 NNCHG0
P16 M15 FD25 F1_DAC_B7 FF1_DAC_B7 NNCHG3 NNCHG2
VCCIO3 I/O 7 2 FF1_DAC_B7 NNCHG3 71 72 NNCHG2
K11 L13 T74 F1_DAC_B8 FF1_DAC_B8
C16 M14 FD21 F1_DAC_B9 FF1_DAC_B9 FF1_DAC_A1 FF1_DAC_A0
VCCIO3 I/O 5 4 FF1_DAC_B9 FF1_DAC_A1 69 70 FF1_DAC_A0
T3 M13 FD16 FF1_DAC_A3 FF1_DAC_A2
VCCIO4 I/O FF1_DAC_A3 67 68 FF1_DAC_A2
L7 N14 FD22 RA61 FF1_DAC_A5 FF1_DAC_A4
L10 L12 T75 TFN3NTJ000V FF1_DAC_A7 FF1_DAC_A6
T14 K14 FA21 FF1_DAC_A9 FF1_DAC_A8
H6 K12 FA16 FF1_DAC_LAT0 /FF1_DAC_RESET
VCCA_PLL1 I/O FF1_DAC_LAT0 59 60 /FF1_DAC_RESET
H11 N16 FD31 FF1_DAC_LAT2 FF1_DAC_LAT1
VCCA_PLL2 I/O FF1_DAC_LAT2 57 58 FF1_DAC_LAT1
J6 N15 FD26 FF1_DAC_B0 FF1_DAC_LAT3
GNDA_PLL1 I/O FF1_DAC_B0 55 56 FF1_DAC_LAT3
J5 R16 T73 RA62 FF1_DAC_B2 FF1_DAC_B1
GNDG_PLL1 I/O SCK[4..7] FF1_DAC_B2 53 54 FF1_DAC_B1

J11 P15 FD27 TFN3NTJ000V FF1_DAC_B4 FF1_DAC_B3
GNDA_PLL2 I/O FF1_DAC_B4 51 52 FF1_DAC_B3
J12 P14 FD23 SCK4 SSCK4 FF1_DAC_B6 FF1_DAC_B5
GNDG_PLL2 I/O 8 1 SSCK4 FF1_DAC_B6 49 50 FF1_DAC_B5
A1 N13 FD17 SCK5 SSCK5 FF1_DAC_B8 FF1_DAC_B7
GND I/O 7 2 SSCK5 FF1_DAC_B8 47 48 FF1_DAC_B7
A16 IC36 R15 FD28 SCK6 SSCK6 SSCK4 FF1_DAC_B9
GND I/O 6 3 SSCK6 SSCK4 45 46 FF1_DAC_B9
A5 T15 FD29 SCK7 SSCK7 SSCK6 SSCK5
GND I/O SIA_[4..7] 5 4 SSCK7 SSCK6 43 44 SSCK5
A12 EP1C6F256C8N P13 FD18 SSI4_A SSCK7
GND I/O SSI4_A 41 42 SSCK7
F6 R14 FD24 SIA_4 SSI4_A SSI6_A SSI5_A
GND I/O 8 1 SSI4_A SSI6_A 39 40 SSI5_A
F8 R13 FD19 SIA_5 SSI5_A SSI4_B SSI7_A
GND I/O 7 2 SSI5_A SSI4_B 37 38 SSI7_A
F9 T13 FD20 SIA_6 SSI6_A SSI6_B SSI5_B
GND I/O 6 3 SSI6_A SSI6_B 35 36 SSI5_B
F11 R12 LAT7 LAT[4..7] SIA_7 SSI7_A LLAT4 SSI7_B
GND I/O LAT[4..7] 5 4 SSI7_A LLAT4 33 34 SSI7_B
G7 P12 LAT6 LLAT6 LLAT5
GND I/O LLAT6 31 32 LLAT5
G9 M12 LAT5 RA63 CCH4 LLAT7
GND I/O CCH4 29 30 LLAT7
G11 M11 LAT4 TFN3NTJ000V CCH6 CCH5
GND I/O CCH6 27 28 CCH5
H8 M9 T89 NNCHG4 CCH7
GND I/O NNCHG4 25 26 CCH7
H10 N12 F1_SB_/SOE NNCHG6 NNCHG5
GND I/O F1_SB_/SOE NNCHG6 23 24 NNCHG5
J7 N11 F1_SB_/SWE /P_SIDE_SENS NNCHG7
GND I/O F1_SB_/SWE /P_SIDE_SENS 21 22 NNCHG7
J9 P11 F1_SB_D13 HEAD_U/D_2 HEAD_U/D_1
GND I/O HEAD_U/D_2 19 20 HEAD_U/D_1
K6 R11 F1_SB_D14 RA64 PSFAN_ON HD_POWER
GND I/O SIB_[4..7] PSFAN_ON 17 18 HD_POWER
K8 P10 F1_SB_D11 TFN3NTJ000V FF1_SII_in1
GND I/O 15 16 FF1_SII_in1
2-8
K10 N10 F1_SB_D10 SIB_4 SSI4_B HEAD_TH FF1_SII_in0
GND I/O 8 1 SSI4_B HEAD_TH 13 14 FF1_SII_in0
L6 T11 F1_SB_D15 SIB_5 SSI5_B FF1_P_SAVE
GND I/O 7 2 SSI5_B 11 12 FF1_P_SAVE
L8 R10 F1_SB_D12 SIB_6 SSI6_B P_SIDE FF0_SII_in1
GND I/O 6 3 SSI6_B P_SIDE 9 10 FF0_SII_in1
L9 N9 F1_SB_D5 SIB_7 SSI7_B FF0_SII_in0
GND I/O LAT[4..7] 5 4 SSI7_B 7 8 FF0_SII_in0
L11 P9 F1_SB_D6 42V_SENSE FF0_P_SAVE
GND I/O 42V_SENSE 5 6 FF0_P_SAVE
T1 T9 F1_SB_D8 LAT4 LLAT4
GND I/O 8 1 LLAT4 3 4
T5 R9 F1_SB_D7 LAT5 LLAT5
GND I/O 7 2 LLAT5 1 2
GND I/O 6 3 LLAT6 TX24-140R-LT-H1
GND I/O 5 4 LLAT7
J13 P8 F1_SB_D2
nSTATUS I/O
J14 N8 F1_SB_D1 RA65
TCK I/O
J15 T8 F1_SB_D4 TFN3NTJ000V
TMS I/O
H15 R8 F1_SB_D3
TDO I/O
H14 N7 /F1_DAC_RESET
TDI I/O
H2 P7 /ALT_RD
DATA0 I/O
RA66 VCC3
CH[4..7]
TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CH4 CCH4 PC151 PC189 PC180 PC147 PC148 PC149 PC184
T70 8 1 CCH4
CH5 CCH5
7 2 CCH5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CH6 CCH6
J4
J1
/F1_DAC_RESET 6 3 CCH6
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
CH7 CCH7
/ALT_RD NCHG[4..7] 5 4 CCH7
/F1_INTREQ
/F1_INTREQ
F_ENC_PHB NCHG4 NNCHG4
/ALT_STATUS
/ALT_DATA
F_ENC_PHB 8 1 NNCHG4 PC193 PC192 PC183 PC186 PC179 PC150 PC188
F_ENC_PHA NCHG5 NNCHG5
F_ENC_PHA 7 2 NNCHG5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
T112
T116
T111
T88
T110
T114
T115
T90
NCHG6 NNCHG6
6 3 NNCHG6
NCHG7 NNCHG7
5 4 NNCHG7
/ALT_DCLK
RA67
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
SIB_5
SIB_6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_SB_A10
F1_SB_A7
F1_SB_A11
F1_SB_A12
F1_SB_A[0..12] TFN3NTJ000V VCC1.5
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
/CE
/ALT_CONF_DONE
SIB_[4..7] PC178 PC190 PC195 PC176 PC185 PC191
/ALT_CONFIG SIB_[4..7]
SIA_[4..7]
/CE SIA_[4..7]
/ALT_DATA
SCK[4..7] CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
/ALT_STATUS
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9] F1_SII_in1 R286 R_non(0) FF1_SII_in1
PC177 PC187 PC194 PC175 PC182 PC181
F1_DAC_A[0..9] F1_SII_in1 FF1_SII_in1
F1_SII_in0 R288 R_non(0) FF1_SII_in0
F1_SII_in0 FF1_SII_in0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F1_SA_A[0..12] F1_SB_D[0..15] F0_SII_in1 R291 R_non(0) FF0_SII_in1
F0_SII_in1 FF0_SII_in1
F1_SA_D[0..15] F0_SII_in0 R292 R_non(0) FF0_SII_in0
F0_SII_in0 FF0_SII_in0
IC42 IC43
D0 A0 D0 A0
D1 A1 D1 A1
D2 A2 D2 A2
D3 A3 D3 A3
D4 A4 D4 A4
D5 A5 D5 A5
D6 A6 D6 A6
D7 A7 D7 A7
D8 A8 D8 A8
D9 A9 D9 A9
D10 A10 D10 A10
D11 A11 D11 A11
D12 A12 D12 A12
F1_SA_D13 36 20 F1_SB_D13 36 20
D13 A13 D13 A13
F1_SA_D14 37 19 F1_SB_D14 37 19
D14 A14 D14 A14
F1_SA_D15 38 18 F1_SB_D15 38 18
D15 A15 D15 A15
F1_SA_/SWE R282 17 F1_SB_/SWE R287 17
F1_SA_/SWE WE F1_SB_/SWE WE
VCC3 0 VCC3 0
R283 T109 6 22 R289 T117 6 22
CE NC CE NC
23 VCC3 23 VCC3
R285 R_non(10K) NC R295 R_non(10K) NC
F1_SA_/SOE 41 28 F1_SB_/SOE 41 28
F1_SA_/SOE OE NC F1_SB_/SOE OE NC
VCC3 0 PC60 VCC3 PC61
R284 T113 40 R294 0 T118
40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
VCC3 VCC3
DD[0..63] MD[0..15]
DD[0..63] PC16 PC30 MD[0..15]
CE0.1u CE0.1u
IC15 DD[0..63]
DD[0..63]
1 48
LAB/BA /LOE
DD0 2 47 MD0 RA[0..25]
LB0 LA0 RA[0..25]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC9 IC10 IC21 IC22
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
DD5 9 40 MD5 RA15 R27 0 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
10 39 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
GND GND A4 D4 A4 D4 A4 D4 A4 D4
DD6 11 38 MD6 R28 R_non(0) SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
DD8 13 36 MD8 RA16 R29 0 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
15 34 R30 R_non(0) SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
GND GND A9 D9 A9 D9 A9 D9 A9 D9
HB2 HA2 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD11 17 32 MD11 RA17 R31 0 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
VCC3 VCC3 A12 D12 A12 D12 A12 D12 A12 D12
DD12 19 30 MD12 SDRAM 128M/265M Jumper SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD13 20 29 MD13 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 /RAS 18 18 18 18
HB6 HA6 /RAS RAS RAS RAS RAS
DD15 23 26 MD15 /RD 17 17 17 17
HB7 HA7 /RD CAS CAS CAS CAS
/WR2 24 25 /CS0 /WR 16 40 16 40 16 40 16 40
/WR2 HAB/BA /HOE /CS0 /WR WE NC WE NC WE NC WE NC
/CS3 19 19 19 19
/CS3 CS CS CS CS
SN74LVCH16245ADGG-EL DQM7 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
DQM6 15 15 15 15
PC17 PC32 DQM6 LDQM LDQM LDQM LDQM
CE0.1u CE0.1u CKE 37 37 37 37
CKE CKE CKE CKE CKE
CLK120_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
CLK120_2
CLK120_2
6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
28 9 28 9 28 9 28 9
VCC3 VCC3 41 14 41 14 41 14 41 14
46 27 46 27 46 27 46 27
52 43 52 43 52 43 52 43
PC31 PC43 GND VCC3 GND VCC3 GND VCC3 GND VCC3
54 49 54 49 54 49 54 49
CE0.1u CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA[0..25] IC23 MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E

RA[0..25]
1 48
LAB/BA /LOE
RA0 2 47 MA0
LB0 LA0
RA1 3 46 MA1
LB1 LA1 TP121
4 45 MA0
GND GND
RA2 5 44 MA2
LB2 LA2
RA3 6 43 MA3 MA19 TP52
LB3 LA3
7 42
VCC3 VCC3
RA4 8 41 MA4 MA20 TP56
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP55
GND GND
RA6 11 38 MA6
LB6 LA6
RA7 12 37 MA7 MA22 TP125
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP126
HB1 HA1
15 34
GND GND
RA10 16 33 MA10 MA24 TP122
HB2 HA2
RA11 17 32 MA11
HB3 HA3
2-9
18 31 DQM5
VCC3 VCC3 DQM5
RA12 19 30 MA12 DQM4
HB4 HA4 DQM4
RA13 20 29 MA13 DQM3
HB5 HA5 DQM3
21 28 DQM2
GND GND DQM2
RA14 22 27 MA14 DQM1
HB6 HA6 DQM1
RA15 23 26 MA15 MA18 TP87 DQM0
HB7 HA7 DQM0
24 25
HAB/BA /HOE
MA25 TP127
SN74LVCH16245ADGG-EL VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC33 PC45 PC70 PC77 PC78 PC79 PC97 PC81 PC80 PC71 PC82 PC83 PC84 PC100 PC86 PC85 PC98 PC99 PC128 PC129 PC140 PC131 PC130 PC101 PC102 PC132 PC133 PC141 PC135 PC134
CE0.1u CE0.1u
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 MA[0..25]

MA[0..25]
PC44 PC48
CE0.1u CE0.1u
IC29
1 48
LAB/BA /LOE
RA16 2 47 MA16
LB0 LA0
RA17 R241 0 3 46 MA17
LB1 LA1
4 45
GND GND
RA18 5 44 MA18
LB2 LA2
RA19 6 43 MA19
LB3 LA3
7 42
VCC3 VCC3
RA20 8 41 MA20
LB4 LA4
RA21 9 40 MA21
LB5 LA5
10 39
GND GND
RA22 11 38 MA22
LB6 LA6
RA23 12 37 MA23
LB7 LA7
TP123
TP128
RA24 13 36 MA24
HB0 HA0
RA25 14 35 MA25
HB1 HA1
15 34
GND GND
/RD 16 33 /MRD
/RD HB2 HA2 /MRD
/WE0 17 32 /MWE0
/WE0 HB3 HA3 /MWE0
18 31
VCC3 VCC3
/WR 19 30 TP124
/WR HB4 HA4
/CS1 20 29
/CS1 HB5 HA5 TP129
21 28
GND GND
22 27
HB6 HA6
23 26
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
PC46 PC49
CE0.1u CE0.1u
2
2
VCC
CN17 VCC CN6
R71
2 1
470 1% TP2
1 D8 2
+ C35 IC3 R115 0 TP3
100u/25V SML312ECT(GRN) 3
B2PS-VH /SW2 2 18 TP4
/SW2 D1 Q1 4
LCD_RS 3 17 R116 0 TP5
LCD_RS D2 Q2 5
PC216 LCD_RW 4 16 R117 0 TP6
LCD_RW D3 Q3 6
CE0.1u LCD_E 5 15 R118 0 TP7
LCD_E D4 Q4 7
/LCD_CS 6 14 R123 0 TP8
/LCD_CS D5 Q5 8
/LED 7 13 R124 0 TP9
/LED D6 Q6 9
D12 D7 /SW0 8 12 R125 0 TP10
/SW0 D7 Q7 10
/SW1 9 11 R126 0 TP11
/SW1 D8 Q8 11
R127 0 TP12
1SS355 1SS355 12 TO PANEL BOARD
VCC1.5 VCC 1 R128 0 TP13
E1 13
IC39 TP138 TP130 19 R129 0 TP14
IC34 AIC1086PM PC2 E2 14
VCC SI-3033ZF VCC3 R130 0 TP15
15
2 4 3 2 TC74VHCT541AFT R119 0 TP16
Vi Vo VI VO CE0.1u 16
R248 C24 17
+ 1 5 + R242 + C44 R250 R120 0 TP17
GND
ADJ
Vc Sens C46 100u/25V 18
C33 PC215 C34 19
10u/16V 100u/25V CE0.1u 10K PC153 100 1% CE0.1u 10K R121 0 TP20
CE0.1u 20
CE0.1u
3
1
21
PD[0..7] R122 0 TP21
R243 PD[0..7] 22
IC4 TP22
23
PD7 18 2 R131 0 TP23
10 1% B0 A0 24
+ PD6 17 3
C23 B1 A1
PD5 16 4 52808-2490
C_non(10u/16V) 1.25(1+20/100)+120(120E-6)=1.5V B2 A2
PD4 15 5
R249 B3 A3
PD3 14 6
B4 A4
PD2 13 7
10 1% B5 A5
PD1 12 8
B6 A6
PD0 11 9 VCC3
B7 A7
19 PC3
E
D11 1
DIR CE0.1u
VCC3 VCC3 74LVC245
1SS355 VCC1.55 /PANEL TP18
R247 /PANEL
TP143 /PANEL_WR
1.0K IC46 PQ070XZ1HZ /PANEL_WR TP19
/RESET_LCD VCC
/RESET_LCD
1 3
IC31C IC31D VIN VO R147 10K CN9
IC33 R305
2 1 5 6 9 8 2 4 R306 C36 + C51 VCC3
GND
PC51 VDD OUT VC VADJ 100u/25V 1
4 TP45
NC 120 1% CE0.1u 10K PC5 2
3 5 VCC3 PC239
CE0.1u GND Cd C43 74LVC14 74LVC14 3
5
CE0.1u R148 10K 4 TO SENSOR
RN5VD29A PC47 CE0.1u TP46
CE0.01u R307 5
CE0.1u 6
120 1% DB[0..7] 53014-0610
DB[0..7] R151 10K
1.25(1+240/1000)=1.55V IC7 VCC
R149 10K
R308 DB0 18 2 PRINT_CARRIAGE_ORG R139 33
Q1 D1
DB1 17 3 PINCH_ROLL_U/D R140 33 CN10

Q2 D2
1.0K 1% DB2 16 4 FRONT_COVER R141 33 TP50
Q3 D3 1
DB3 15 5 MAINTENANCE_COVER R R142 33 TP49
Q4 D4 2
DB4 14 6 REAR_PAPER R143 33 R150 10K TP48
Q5 D5 3 TO COVER SW
DB5 13 7 FRONT_PAPER R144 33 TP47
Q6 D6 33 4
DB6 12 8 CUTTING_CARRIAGE_ORG R145
Q7 D7
DB7 11 9 MAINTENANCE_COVER L R146 33 53398-0490
Q8 D8 CN11
R154
1 10K TP59
E1 /SENSOR 1
VCC3 19 TP58
E2 2
TP57
3
74LVC541 TP54
4 TO PAPER SENSOR
TP53
5
RA40 RA39 TP51
R153 10K 6
VCC3
4
3
2
1
4
3
2
1
CN8 53398-0690
5
6
7
8
5
6
7
8
TP44 1
EXBV8V103J EXBV8V103J
10K
10K
2 R155 10K
F0IN TP43 CN12
F0IN 3
F0OUT TP42 TP62
2-10
F0OUT 4 1
TP61
5 2 TO CUT CARI ORG
IC6 CROPMARK TP41 TP60
R134
R133
CROPMARK 6 3
RTC_WDATA 12 13 R132 0 RTC_DATA
RTC_WDATA DI DO RTC_DATA 7
RTC_CLK 2 PINCHPOS TP40 53398-0390
RTC_CLK CLK PINCHPOS 8
RTC_CE 7 10 R135 0 CROP_ONOUT TP39
RTC_CE CE INT TP24 CROP_ONOUT 9
3 /SERIAL_START TP38
R138 FOUT /SERIAL_START 10
VCC3 D10 /SRVBRD_RESET TP37
10K /SRVBRD_RESET 11 TO SERVO BOARD
1 /MTRERR TP36
CR2032-RTC BACKUP NC /MTRERR 12
4 /LESSTHANF TP35 VCC
HOLDER BATTERY BCR20V4 1SS355 D9 NC /LESSTHANF 13
8 /LESSTHANS TP34
R165 10K NC /LESSTHANS 14
1 2 6 9
VDD NC 15
14 /INTDDA TP33 VCC
BT1 1SS355 PC69 NC /INTDDA 16 R267 R268
DDA_MtoS R137 0 TP32
DDA_MtoS 17 10K 10K
BCR20V4 11 5 DDA_StoM TP31 CN16
CE0.1u GND TEST DDA_StoM 18 IC31E IC31F
R269 TP137
19 1
RX-4045SA /Cmd_HS_MtoS TP30 EXTIN 10 11 12 13 TP134
/Cmd_HS_MtoS 20 EXTIN 2
/Cmd_HS_StoM TP29 TP136
/Cmd_HS_StoM 21 33 3
Cmd_MtoS TP28 74LVC14 74LVC14 TP133
Cmd_MtoS 22 4 TO MONITOR SERIAL
Cmd_StoM TP27 TP135
Cmd_StoM 23 5
RXD2
24 RXD2
DDA_CLK R136 0 TP25 TXD2 53398-0590
DDA_CLK 25 TXD2
52808-2590
C38 C39
C_non C_non
CN4
VCC
1
TU_STBY R8 0
TU_STBY 2
R66 CN7 TU_STATE R6 0
TU_STATE 3
TU_ON
1 TU_ON 4
TU_REV
R_non(10K) 2 TU_REV 5
3 6 TO TAKE UP UNIT
R67 33 4 TO HEATER BOARD 7
HEAD_TH VCC
HEAD_TH 5 8 TO FEEDER UNIT
6 9
TP139
TP140
TP141
TP142
C47 FD_STBY R4 0
7 FD_STBY
PC62 FD_STATE R2 0 53014-09
CE1u 8 FD_STATE
FD_ON
9 FD_ON
IC44 FD_REV
CE0.1u 10 FD_REV
3 14
R68 33 AIN0 VDD 11
P_SIDE 4
P_SIDE AIN1
5 10 R299 0 AD_OUT 53398-1190
C_non
C_non
C_non
C_non
R_non
R_non
R_non
R_non
C48 AIN2 DO AD_OUT

6 11
AIN3 SARS
CE1u 2
/AD_CS CS
1 9 VCC
NC VREF
R7
R5
R3
R1
33 12 8
R69 AD_CK CK AGND
CROPMARK 13
CROPMARK AD_IN DI
7
C6
C5
C4
C3
C49 VSS
10K
10K
10K
CE1u TLC0834ID
VCC3
R296
R297
R298
42V_SENSE R70 33
42V_SENSE
C50
CE1u
RD[0..31]
RD[0..31]
RAB[0..24]
SDA[0..12] VCC3 VCC3

RAB0
RAB24 TP106 SDD[0..31]
TP105 PC67 PC68
CE0.1u CE0.1u
TP1 RD0 IC16A IC13 IC2

TP71 RD31 48 1
/LOE LAB/BA
RAB0 D18 G3 SDA0 SDA0 23 2 SDD0 RAB1 31 35 RD0 RD0 47 2 RDB0
RAD0 SDA0 A0 DQ0 A0 DQ0 LA0 LB0
RAB1 C19 F2 SDA1 SDA1 24 4 SDD1 RAB2 26 37 RD1 RD1 46 3 RDB1
RAB2 B20 F3 SDA2 SDA2 25 5 SDD2 RAB3 25 39 RD2 45 4
RAD2 SDA2 A2 DQ2 A2 DQ2 GND GND
RAB3 E17 F1 SDA3 SDA3 26 7 SDD3 RAB4 24 41 RD3 RD2 44 5 RDB2
RAB4 E18 F4 SDA4 SDA4 29 8 SDD4 RAB5 23 44 RD4 RD3 43 6 RDB3
RAB5 D19 E1 SDA5 SDA5 30 10 SDD5 RAB6 22 46 RD5 42 7
RAD5 SDA5 A5 DQ5 A5 DQ5 VCC3 VCC3
RAB6 F17 E2 SDA6 SDA6 31 11 SDD6 RAB7 21 48 RD6 RD4 41 8 RDB4
RAB7 G17 F5 SDA7 SDA7 32 13 SDD7 RAB8 20 50 RD7 RD5 40 9 RDB5
RAB8 F18 E4 SDA8 SDA8 33 42 SDD8 RAB9 10 36 RD8 39 10
RAD8 SDA8 A8 DQ8 A8 DQ8 GND GND
RAB9 E19 E3 SDA9 SDA9 34 44 SDD9 RAB10 9 38 RD9 RD6 38 11 RDB6
RAB10 C20 E5 SDA10 SDA10 22 45 SDD10 RAB11 8 40 RD10 RD7 37 12 RDB7
RAB11 D20 D1 SDA11 SDA11 35 47 SDD11 RAB12 7 42 RD11 RD8 36 13 RDB8
RAD11 SDA11 A11 DQ11 A11 DQ11 HA0 HB0
RAB12 G16 D3 SDA12 SDA12 36 48 SDD12 RAB13 6 45 RD12 RD9 35 14 RDB9
RAD12 SDA12 A12/NC DQ12 A12 DQ12 HA1 HB1
RAB13 H17 G4 50 SDD13 RAB14 5 47 RD13 34 15
RAD13 SDBA0 DQ13 A13 DQ13 GND GND
RAB14 G18 G5 SDBA0 20 51 SDD14 RAB15 4 49 RD14 RD10 33 16 RDB10
RAD14 SDBA1 A13/BA0 DQ14 A14 DQ14 HA2 HB2
RAB15 E20 SDBA1 21 53 SDD15 VCC3 RAB16 3 51 RD15 RD11 32 17 RDB11
RAD15 A12/BA1 DQ15 A15 DQ15 HA3 HB3
RAB16 F19 V2 SDD0 RAB17 54 31 18
RAD16 SDD0 A16 VCC3 VCC3
RAB17 H18 U2 SDD1 /SDQM0 15 1 RAB18 19 17 RD12 30 19 RDB12
RAD17 SDD1 LDQM VCC VCC3 A17 RY/BY HA4 HB4
RAB18 H16 U3 SDD2 /SDQM1 39 14 RAB19 18 1 RD13 29 20 RDB13
RAD18 SDD2 DQM VCC PC8 PC9 PC19 PC21 A18 NC1 HA5 HB5
RAB19 F20 U4 SDD3 27 RAB20 11 27 28 21
RAD19 SDD3 VCC CE0.1u CE0.1u CE0.1u CE0.1u A19 NC2 GND GND
RAB20 G19 W1 SDD4 SDCKE 37 3 RAB21 12 28 RD14 27 22 RDB14
RAD20 SDD4 CKE VCCQ A20 NC3 HA6 HB6
RAB21 G20 V1 SDD5 SDCLK1R1 38 9 RAB22 15 29 RD15 26 23 RDB15
RAD21 SDD5 CLK VCCQ A21 NC4 HA7 HB7
RAB22 H19 U1 SDD6 /SDCS1 19 43 RAB23 2 30 25 24
RAD22 SDD6 CS VCCQ A22 NC5 /HOE HAB/BA
RAB23 J17 T2 SDD7 18 49 55
RAD23 SDD7 RAS VCCQ NC6 SN74LVCH16245ADGG-EL
RAB24 J18 T3 SDD8 17 56
RAD24 SDD8 CAS NC7

J16 T1 SDD9 16 28 /FROM 32
RAD25 SDD9 WE VSS /FROM CE
J19 R5 SDD10 41 VCC3
RAD26 SDD10 VSS
H20 R2 SDD11 54 43
RAD27 SDD11 VSS VDD
J20 R3 SDD12 40 6 /RWE 13
RAD28 SDD12 NC VSSQ /RWE WE
K20 R4 SDD13 12 /ROE 34
RAD29 SDD13 VSSQ /ROE OE PC75 PC74
K18 P5 SDD14 46 RDB[0..15]
RAD30 SDD14 VSSQ CE0.1u CE0.1u
K17 P2 SDD15 52 VCC3 53
RAD31 SDD15 VSSQ BYTE
R1 SDD16 R178 4.7K 16 52 VCC VCC
SDD16 WP/ACC VSS2
RD0 B12 P1 SDD17 /NET_RESET 14 33
RD0 SDD17 /NET_RESET RESET VSS1
RD1 E12 P3 SDD18 IC12
RD1 SDD18 PC64 PC65
RD2 D13 P4 SDD19 EDS2516ADTA-75
RD2 SDD19 CE0.1u CE0.1u
RD3 D14 N3 SDD20
RD3 SDD20
RD4 A12 N2 SDD21 TC58FVM7T5BTG65CCH CN2
RD4 SDD21
RD5 C12 N4 SDD22
RD5 SDD22
RD6 B13 N5 SDD23 /EPROM
RD6 SDD23 /EPROM 1 2
RD7 E14 M3 SDD24 RAB18
RD7 SDD24 3 4
RD8 C13 M4 SDD25 SDA0 23 2 SDD16 RDB15 RAB17
RD8 SDD25 A0 DQ0 5 6
RD9 A13 M5 SDD26 SDA1 24 4 SDD17 RDB14 RAB16
RD9 SDD26 A1 DQ1 7 8
RD10 B14 M2 SDD27 SDA2 25 5 SDD18 RDB13 RAB15
RD10 SDD27 A2 DQ2 9 10
2-11
RD11 A14 L2 SDD28 SDA3 26 7 SDD19 RDB12 RAB14
RD11 SDD28 A3 DQ3 11 12
RD12 C14 N1 SDD29 SDA4 29 8 SDD20 RDB11 RAB13
RD12 SDD29 A4 DQ4 13 14
RD13 D15 M1 SDD30 SDA5 30 10 SDD21 RDB10 RAB12
RD13 SDD30 A5 DQ5 15 16
RD14 E13 L1 SDD31 SDA6 31 11 SDD22 RDB9 RAB11
RD14 SDD31 A6 DQ6 17 18
RD15 B15 SDA7 32 13 SDD23 RDB8 RAB10
RD15 A7 DQ7 19 20
RD16 A15 H3 SDA8 33 42 SDD24
RD16 SDQMO A8 DQ8 21 22
RD17 A16 H2 SDA9 34 44 SDD25 RDB7 RAB9
RD17 SDQM1 A9 DQ9 23 24
RD18 B16 G2 SDA10 22 45 SDD26 RDB6 RAB8
RD18 SDQM2 A10 DQ10 25 26
RD19 C15 G1 SDA11 35 47 SDD27 RDB5 RAB7
RD19 SDQM3 A11 DQ11 27 28
RD20 D16 H5 SDA12 36 48 SDD28 RDB4 RAB6
RD20 SDRAS A12/NC DQ12 29 30
RD21 C16 H4 50 SDD29 RDB3 RAB5
RD21 SDCAS DQ13 31 32
RD22 B17 H1 SDBA0 20 51 SDD30 RDB2 RAB4
RD22 SDWE A13/BA0 DQ14 33 34
RD23 C17 L4 TP103 SDBA1 21 53 SDD31 VCC3 RDB1 RAB3
RD23 SDCLK0 A12/BA1 DQ15 35 36
RD24 A17 K4 SDCLK /ROE RDB0 RAB2
RD24 SDCLK1 /ROE 37 38
RD25 A18 J4 /SDQM2 15 1 RAB1
RD25 SDCLK2 TP102 LDQM VCC VCC3 39 40
RD26 A19 K1 /SDQM3 39 14 RAB19 RAB20
RD26 SDCS0 TP101 DQM VCC PC20 PC22 PC34 PC35 41 42
RD27 B18 K2 27 RAB21 RAB22
RD27 SDCS1 VCC CE0.1u CE0.1u CE0.1u CE0.1u 43 44
RD28 A20 J1 SDCKE 37 3 /RWE /NET_RESET
RD28 SDCS2 TP104 CKE VCCQ /RWE 45 46 /NET_RESET
RD29 C18 J2 SDCLK1R2 38 9 CPU_/RBE0 CPU_/RBE1
RD29 SDCKE CLK VCCQ CPU_/RBE0 47 48 CPU_/RBE1
RD30 D17 E9 /SDCS1 19 43 RAB23 /RCS3
RD30 SMROMCKE CS VCCQ 49 50 /RCS3
RD31 B19 R166 22 18 49 Short Plug Short Plug
RD31 R170 RAS VCCQ
R14 22 17
0 CAS
16 28 PS-50PE-D4T1-PN1
WE VSS
CPU_/RBE0 R174 0 K16 A8 41
CPU_/RBE0 RBEN0 PREG VSS
CPU_/RBE1 R175 0 L20 D10 54 DIC-252 DIC-252
CPU_/RBE1 RBEN1 PCE1 VSS
TP107 K19 B10 40 6 /RCS0
RBEN2 PCE2 NC VSSQ /RCS0
TP108 L17 B8 12
RBEN3 POE VSSQ
/RWE R193 0 L18 A7 46 JP1
/RWE RWE PWE VSSQ
/ROE R173 0 L19 C9 VCC3 52 1 2
/ROE ROE PIOR VSSQ
/RCS0 R21 0 M20 B7 /FROM 3 4 /EPROM
/RCS0 RCS0 PIOW /FROM /EPROM
R225 0 M19 A9 R159 10K 5 6
RCS1 PWAIT
/RCS2 R224 0 N20 B9 R176 10K IC24
/RCS2 RCS2 PIOS16
/RCS3 R191 0 P20 EDS2516ADTA-75 XJ8C-0611
/RCS3 RCS3
A10 /RCS2
EWAIT /RCS2
AU1100-400MBD
TP116 R177
10K
VCC3
IC25 PC36
1 5 CE0.1u
INA VCC
/RCS1 2
INB
3 4 R22 33 /WR_STB
GND OUTY /WR_STB
SN74LVC1G32DCK
2
2
IC16C
VCC3
A2 D4 R189 10K
XTI32 ROMSIZE
B3 B4
XT032 ROMSEL
WDT
WDT Y3 XPWR32 B1 C6 /RBE3
XPWR32 XPWR32 GPIO0 /RBE3
WDT_/OUT FC-135 9pF 32.768KHz VCC3 XAGND32 B2 D6 /FIFO_HALF_NET
WDT_/OUT XAGND32 XAGND32 GPIO1 /FIFO_HALF_NET
PC10 D9
GPIO7 TP88
R229 CE0.1u R11 22 A5 Y7
R_non(4.7K) C11 C12 XTI12 GPIO16
VCC3 VCC3 Y2 A4 W6
R226 CE8p CE8p XTO12 GPIO17
1 4 Y6
INH VDD GPIO18
4.7K PC37 2 3 XPWR12 A3 T9 PR_WREN
CE0.1u R227 GND OUT XPWR12 XPWR12 GPIO19 PR_WREN
XAGND12 B5 Y8 WDT
4.7K XAGND12 XAGND12 GPIO20 WDT
IC26 FXO-31FL 12.000MHz V8 /RBE0
GPIO21 /RBE0
2 8 D5 U7 /RBE1
VCC WDO RESETIN GPIO22 /RBE1
WDT_/MR 1 7 R228 0 D2 V7 /RBE2
WDT_/MR MR RESET RESETOUT GPIO23 /RBE2
3 6 /RESET_OUT E7
GND WDI /RESET_OUT EXTCLK0
4 5 E8 D11
PFI PFO EXTCLK1 VSS1
PWR_EN E6 E10
PWR_EN VSS2
4.7K
4.7K
4.7K
4.7K
R168 R_non(2.7K)C5 E16

ADM706RARZ VDDXOK VSS3
R169 10K C1 F6
VCC3 VSEL VSS4
/NET_RESET F9
/NET_RESET VSS5
E15 F10 VCC3
VDDI1 VSS6
R190
R210
R209
R211
C41 F7 F13
C_non VDDI2 VSS7
D2 F8 F14
VDDI3 VSS8
F11 G6
VDDI4 VSS9
F12 H8
1SS355 VDDI5 VSS10
TP109 F15 H9
VDDI6 VSS11
VCC3 IC17 VCC1.2 F16 H10
VDDI7 VSS12
2 3 G15 H11
VIN VOUT VDDI8 VSS13
1 R16 H6 H12
SD VDDI9 VSS14
VCC3 L5 + 5 4 100 1% J6 H13
C15 GND ADJ VDDI10 VSS15
XPWR12 K15 H15
XPWR12 100u/10V VDDI11 VSS16
MMZ1608S800A LP3964EMP L15 J5
VDDI12 VSS17
+ M6 J8
C13 PC88 VDDI13 VSS18
C20 N6 J9
4.7u/16V CE0.1u VDDI14 VSS19
CE68p P15 J10
R15 VDDI15 VSS20
R171 0 XAGND12 R7 J11
XAGND12 10K 1% VDDI16 VSS21
R8 J12
VDDI17 VSS22
R11 J13
VDDI18 VSS23
R12 J15
VDDI19 VSS24
R15 K3
2-12
C17 C19 C16 C18 VDDI20 VSS25
VCC1.2 R16 K6
10u/16V 10u/16V 10u/16V 10u/16V VDDI21 VSS26
VCC3 L4 T15 K8
VDDI22 VSS27
XPWR32 K9
XPWR32 VSS28
MMZ1608S800A + + + + K10
VSS29
+ G7 K11
C10 PC87 VDDY1 VSS30
G8 K12
4.7u/16V CE0.1u VDDY2 VSS31
H7 K13
VDDY3 VSS32
R167 0 XAGND32 J3 L5
XAGND32 VDDY4 VSS33
J7 L6
VDDY5 VSS34
K5 L8
VDDY6 VSS35
K7 L9
VDDY7 VSS36
L3 L10
VDDY8 VSS37
L7 L11
VDDY9 VSS38
M7 L12
PC107 PC108 PC103 PC106 VDDY10 VSS39
N7 L13
CE0.1u CE0.1u CE0.1u CE0.1u VDDY11 VSS40
P7 M8
C21 C22 C8 C14 VDDY12 VSS41
VCC3 M9
10u/16V 10u/16V 10u/16V 10u/16V VSS42
M10
VSS43
G9 M11
VDDX1 VSS44
+ + + + G10 M12
VDDX2 VSS45
G11 M13
VDDX3 VSS46
G12 M15
VDDX4 VSS47
G13 N8
VDDX5 VSS48
G14 N9
VDDX6 VSS49
H14 N10
VDDX7 VSS50
J14 N11
VDDX8 VSS51
K14 N12
VDDX9 VSS52
L14 N13
VDDX10 VSS53
L16 N15
VDDX11 VSS54
M14 N16
PC136 PC105 PC104 PC89 VDDX12 VSS55
N14 P6
CE0.1u CE0.1u CE0.1u CE0.1u VDDX13 VSS56
P8 R6
VDDX14 VSS57
P9 R9
VDDX15 VSS58
P10 R10
VDDX16 VSS59
P11 R13
VDDX17 VSS60
P12 R14
VDDX18 VSS61
P13 T5
VDDX19 VSS62
P14 T16
VDDX20 VSS63
AU1100-400MBD
GREEN ORANGE
L3
MMZ1608S800A
VCC3 TP65 TP66 TP67

PC38 VCC CN13
CE0.1u
5
VCC3 E11 Y13 R213 0
LCLK U0TXD 4
R172 10K D12 W19
LWAIT U0RXD IC27A IC27B 3
C11
LWR0 R230 TP64 2
A11 V12 R214 0 2 1 4 3
LWR1 U1TXD 1
B11 T14 33
LRD0 U1RXD
C10 53398-0590
LRD1 74LVC14 74LVC14 TP115
Y12 R212 0
U3TXD
P17 Y15
LCD_FCK U3RXD IC27C IC27E
M17 U17
LCD_LCK U3CTS R232 TP120
M16 W12 6 5 10 11
LCD_PCK U3RTS
R19 Y19 R221 0 33
LCD_BIAS U3DSR
T17 T11
LCD_LEND U3DTR T27 74LVC14 74LVC14
R20 V17 R217 0
LCD_D0 U3DCD PR_RXD
T20 V16 R218 0

LCD_D1 U3RI IC27D IC27F PR_TXD
N19
LCD_D2 R231 PR_RTS
N18 8 9 12 13
LCD_D3 PR_CTS
N17 W17 R223 15K 33
LCD_D4 USBH0P
M18 Y18 R222 15K
LCD_D5 USBH0M 74LVC14 74LVC14
4.7K
4.7K
4.7K
4.7K
P16
LCD_D6
R17
LCD_D7
R18 Y20 R220 15K
LCD_D8 USBH1P
T18 V19 R216 15K VCC3
LCD_D9 USBH1M
R160
R161
R196
R197
P19 IC8
LCD_D10
P18 CN1
LCD_D11
T19 U8 N0TXCLK 7 30 8
LCD_D12 N0TXCLK TXC TPRX- RD-
U20 U10 N0TXEN 2 6
LCD_D13 N0TXEN TXEN CT
V20 Y11 N0TXD0 6 7
LCD_D14 N0TXD0 TXD0 RD+
W20 V10 N0TXD1 5 31
LCD_D15 N0TXD1 TXD1 TPRX+
V6 U9 N0TXD2 4 4
LCD_PWM0 N0TXD2 TXD2 GND
U6 V9 N0TXD3 3 5
LCD_PWM1 N0TXD3 TXD3 GND
2-13
W11 N0RXCLK 16 33
N0RXCLK RXC TPTX-
Y10 N0RXDV 22 2
N0RXDV RXDV TD-
T7 W13 N0RXD0 21 3
SDMS0_CLK N0RXD0 RXD0 CT
V5 U11 N0RXD1 20 34 1
SDMS0_CMD N0RXD1 RXD1 TPTX+ TD+
T6 T12 N0RXD2 19
SDMS0_DAT0 N0RXD2 RXD2
V4 T10 N0RXD3 18 9
SDMS0_DAT1 N0RXD3 RXD3 A_LED_R
Y3 Y14 N0CRS 23 VCC3 10
SDMS0_DAT2 N0CRS CRS K_LED_R
Y2 W10 N0COL 1 27 VCC3
SDMS0_DAT3 N0COL COL NC
W4 W9 N0MDC 25 28 12 13
SDMS1_CLK N0MDC MDC RESET A_LED_L FG
W3 Y9 N0MDIO 26 37 11 14
SDMS1_CMD N0MDIO MDIO ANE K_LED_L FG
49.9 1%
49.9 1%
49.9 1%
49.9 1%
Y1 24 38 C7 R9
SDMS1_DAT0 RXER/FXEN DUPLEX 330
T4 VCC3 R108 1.5K 39 J1011F21PNL
SDMS1_DAT1 VCC3 SPEED CE0.1u
W2 C4 R113 4.7K 9 40
SDMS1_DAT2 TRST T22 LED0 RPTR
V3 U19 10 41
SDMS1_DAT3 TDI T30 LED1 LDPS
5.9K 1%
U5 U18 R114 330 12 42

SDMS_MS_EN TDO T24 LED2 RESETB
R107
R156
R157
R158
C2 13 43
TMS T18 LED3 ISOLATE
V18 R112 4.7K 15 44
TCK T28 LED4 MII
V14 R111 4.7K 46
ACSYNC X1
U13 C3 R110 4.7K VCC3 14 47
ACBCLK TESTEN DVDD33 X2
4.7K
4.7K
4.7K
4.7K
4.7K
R106
W14 B6 R109 4.7K 48 C37 C40

ACDO TC0 DVDD33 CE0.1u CE0.1u
T13 C7 29
ACDI TC1 AGND
U14 D8 36 35
ACRST TC2 AVDD33 AGND
A6 VCC3 L2 11
TC3 AGND
R188
R219
R192
R187
R215
MMZ1608S800A 32 17
T29 PWFBOUT AGND
U12 8 45 VCC3
I2SCLK PC137 PWFBIN AGND
V13 W16
I2SWORD SOCLK CE0.1u
U16 W18 L1
I2SDI SODIN T31
W15 Y17 + MMZ1608S800A RTL8201BL
I2SDIO SODOUT C9 C2 C1 PC72 PC1
U15
SODEN 4.7u/16V CE0.1u CE0.1u CE0.1u CE0.1u
VCC3
V15 PC73
IRDATX
Y16 W8 CE0.1u
IRDARX RESVD0
V11 W7 Y1
IRFIRSEL RESVD1
T8 1 4
RESVD2 INH VDD
Y5 2 3 R10 22
RESVD3 GND OUT /RESET_OUT
D7 W5
DMA_REQ0 RESVD4
C8 Y4 FXO-31FL 25.000MHz
DMA_REQ1 RESVD5
IC16B VCC3
AU1100-400MBD PC66
IC1 CE0.1u
1 5
INA VCC
2
INB
3 4 ACT
GND OUTY
SN74LVC1G32DCK
2
2-3 HEAD BOARD
HEAD BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Head Board.
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2-15
2
VCC VCC F0_DAC_A[0..9] FF0_DAC_A[0..9]
CN4
F0_DAC_A0 R16 180 FF0_DAC_A0
139 140 F0_DAC_A1 R15 180 FF0_DAC_A1
137 138 F0_DAC_A2 R14 180 FF0_DAC_A2
135 136 F0_DAC_A3 R13 180 FF0_DAC_A3
133 134 F0_DAC_A4 R29 180 FF0_DAC_A4
131 132 F0_DAC_A5 R30 180 FF0_DAC_A5
129 130 F0_DAC_A6 R31 180 FF0_DAC_A6
127 128 F0_DAC_A7 R32 180 FF0_DAC_A7
125 126 F0_DAC_A8 R33 180 FF0_DAC_A8
123 124 F0_DAC_A9 R34 180 FF0_DAC_A9
ENC_PHB
ENC_PHB 121 122
F0_DAC_A0 ENC_PHA
F0_DAC_A0 119 120 ENC_PHA
F0_DAC_A2 F0_DAC_A1
F0_DAC_A2 117 118 F0_DAC_A1
F0_DAC_A4 F0_DAC_A3
F0_DAC_A4 115 116 F0_DAC_A3
F0_DAC_A6 F0_DAC_A5
F0_DAC_A6 113 114 F0_DAC_A5
F0_DAC_A8 F0_DAC_A7
F0_DAC_A8 111 112 F0_DAC_A7
/FF0_DAC_RESET F0_DAC_A9 C115 C117 C119 C102 C104
/FF0_DAC_RESET 109 110 F0_DAC_A9
F0_DAC_LAT1 F0_DAC_LAT0 C_non C_non C_non C_non C_non
F0_DAC_LAT1 107 108 F0_DAC_LAT0
F0_DAC_LAT3 F0_DAC_LAT2 C116 C118 C120 C103 C105
F0_DAC_B1 F0_DAC_B0 C_non C_non C_non C_non C_non
F0_DAC_B1 103 104 F0_DAC_B0
F0_DAC_B3 F0_DAC_B2
F0_DAC_B3 101 102 F0_DAC_B2
F0_DAC_B5 F0_DAC_B4
F0_DAC_B5 99 100 F0_DAC_B4
F0_DAC_B7 F0_DAC_B6 F0_DAC_B[0..9] FF0_DAC_B[0..9]
F0_DAC_B7 97 98 F0_DAC_B6
F0_DAC_B9 F0_DAC_B8
F0_DAC_B9 95 96 F0_DAC_B8 F0_DAC_B0 R12 180 FF0_DAC_B0
SSCK1 R187 0 R166 0 SSCK0
SSCK1 93 94 SSCK0 F0_DAC_B1 R11 180 FF0_DAC_B1
SSCK3 R307 NON R215 0 SSCK2
SSCK3 91 92 SSCK2 F0_DAC_B2 R10 180 FF0_DAC_B2
SSI1_A R193 0 R175 0 SSI0_A
SSI1_A 89 90 SSI0_A F0_DAC_B3 R9 180 FF0_DAC_B3
SSI3_A R311 NON R223 0 SSI2_A
SSI3_A 87 88 SSI2_A F0_DAC_B4 R23 180 FF0_DAC_B4
SSI1_B R194 0 R176 0 SSI0_B
SSI1_B 85 86 SSI0_B F0_DAC_B5 R24 180 FF0_DAC_B5
SSI3_B R312 NON R224 0 SSI2_B
SSI3_B 83 84 SSI2_B F0_DAC_B6 R25 180 FF0_DAC_B6
LLAT1 R19 0 R37 0 LLAT0
LLAT1 81 82 LLAT0 F0_DAC_B7 R26 180 FF0_DAC_B7
LLAT3 R142 NON R66 0 LLAT2
LLAT3 79 80 LLAT2 F0_DAC_B8 R27 180 FF0_DAC_B8
CCH1 R7 0 R35 0 CCH0
CCH1 77 78 CCH0 F0_DAC_B9 R28 180 FF0_DAC_B9
CCH3 R140 NON R64 0 CCH2
CCH3 75 76 CCH2
NNCHG1 R1 0 R21 0 NNCHG0
NNCHG1 73 74 NNCHG0
NNCHG3 R138 NON R62 0 NNCHG2
NNCHG3 71 72 NNCHG2
F1_DAC_A1 F1_DAC_A0
F1_DAC_A1 69 70 F1_DAC_A0
F1_DAC_A3 F1_DAC_A2
F1_DAC_A5 F1_DAC_A4 C109 C111 C113 C98 C100
F1_DAC_A7 F1_DAC_A6 C_non C_non C_non C_non C_non
HEAD BOARD_Circuit Diagram 1/6
F1_DAC_A9 F1_DAC_A8 C110 C112 C114 C99 C101
F1_DAC_LAT0 /FF1_DAC_RESET C_non C_non C_non C_non C_non
F1_DAC_LAT0 59 60 /FF1_DAC_RESET
F1_DAC_LAT2 F1_DAC_LAT1
F1_DAC_B0 F1_DAC_LAT3
F1_DAC_B0 55 56 F1_DAC_LAT3 F0_DAC_LAT0 R39 180 FF0_DAC_LAT0
F1_DAC_B2 F1_DAC_B1 F0_DAC_LAT0 FF0_DAC_LAT0
F1_DAC_B2 53 54 F1_DAC_B1 F0_DAC_LAT1 R42 180 FF0_DAC_LAT1
F1_DAC_B8 47 48 F1_DAC_B7
SSCK4 R233 0 F1_DAC_B9
SSCK4 45 46 F1_DAC_B9
SSCK6 R277 0 R263 0 SSCK5
SSCK6 43 44 SSCK5
SSI4_A R238 0 R325 NON SSCK7
SSI4_A 41 42 SSCK7
SSI6_A R286 0 R267 0 SSI5_A
SSI6_A 39 40 SSI5_A
SSI4_B R239 0 R330 NON SSI7_A
SSI4_B 37 38 SSI7_A
SSI6_B R287 0 R268 0 SSI5_B
2-16
SSI6_B 35 36 SSI5_B C40 C24
LLAT4 R60 0 R331 NON SSI7_B C_non C_non
LLAT4 33 34 SSI7_B
LLAT6 R105 0 R112 0 LLAT5 C34 C15
LLAT6 31 32 LLAT5
CCH4 R58 0 R136 NON LLAT7 C_non C_non
CCH4 29 30 LLAT7
CCH6 R103 0 R110 0 CCH5
CCH6 27 28 CCH5
NNCHG4 R53 0 R134 NON CCH7
NNCHG4 25 26 CCH7
NNCHG6 R89 0 R107 0 NNCHG5
NNCHG6 23 24 NNCHG5
/P_SIDE_SENS R132 NON NNCHG7
/P_SIDE_SENS 21 22 NNCHG7
HEAD_U/D_L HEAD_U/D_H F1_DAC_A[0..9] FF1_DAC_A[0..9]
HEAD_U/D_L 19 20 HEAD_U/D_H
PSFAN_ON HD_POWER
PSFAN_ON 17 18 HD_POWER F1_DAC_A0 R78 180 FF1_DAC_A0
15 16 TP110 TP99 F1_DAC_A1 R77 180 FF1_DAC_A1
HEAD_TH R117
HEAD_TH 13 14 TP105 F1_DAC_A2 R76 180 FF1_DAC_A2
11 12 0 /F1_POWER_SAVE F1_DAC_A3 FF1_DAC_A3
P_SIDE R75 180
P_SIDE 9 10 TP100 TP96 F1_DAC_A4 R97 180 FF1_DAC_A4
7 8 TP95 R114 F1_DAC_A5 FF1_DAC_A5
R98 180
5 6 0 /F0_POWER_SAVE F1_DAC_A6 FF1_DAC_A6
+41V R99 180
3 4 F1_DAC_A7 R100 180 FF1_DAC_A7
1 2 F1_DAC_A8 FF1_DAC_A8
10K
10K
R101 180
R155 TX25-140P-LT-H1 F1_DAC_A9 R102 180 FF1_DAC_A9
22K
VCC3
R115
R118
42V_SENSE
R153
1.0K
C143 C141 C139 C134 C136
C_non C_non C_non C_non C_non
C142 C140 C138 C135 C137
F1_DAC_B[0..9] FF1_DAC_B[0..9]
F1_DAC_B0 R82 180 FF1_DAC_B0
F1_DAC_LAT0 R109 180 FF1_DAC_LAT0 F1_DAC_B4 R91 180 FF1_DAC_B4
F1_DAC_LAT0 FF1_DAC_LAT0
C84 C64
C_non C_non
C73 C60 C152 C150 C148 C130 C132
C_non C_non C_non C_non C_non C_non C_non
C151 C149 C147 C131 C133
VHV0
VHV0 C1
FF0_DAC_B[0..9] CE0.1u
FF0_DAC_B[0..9]
IC3
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN1
D1 TR1
FF0_DAC_B2 2 + C3 VHV0
D2 2SC2873 C106 22u/50V 36
FF0_DAC_B3 1 20 VHV0
D3 NPNB CE0.1u 35
FF0_DAC_B4 30 18 GND
D4 FB 34
D5 PNPB R167 R3 TR5 33
FF0_DAC_B6 28 COM0_A
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R168 31
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM0_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT0 LAT DP 27
6 12 COM0_B COM0_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM0_B
/F0_POWER_SAVE
TP15
PSAVE DP
DP
17 R169 R17 GND
24
23
HEAD0
19 43 4.7 /0.25W COM0_B
DP PC7 22
8 21 GND
DAOUT DP CE0.1u R162 R4 TR6 21
7 VCC
GND3 2SA1746 20
10 10 510 HEAD_TH
GND45 C107 HEAD_TH 19
14 GND
VOUTGND CE0.022u 18
P_SIDE
TR2 P_SIDE 17
FF0_DAC_A[0..9] E09A54RA GND
FF0_DAC_A[0..9] 2SA1213 16
LAT0
LAT0 15
GND
14
CH0
CH0 13
GND
12
NCHG0
NCHG0 11
GND
10
GND
9
SCK0_YA
2
SCK0_YA 8
IC4 SCK0_ZA
SCK0_ZA 7
FF0_DAC_A0 4 22 SI0_YA
D0 VCC45 SI0_YA 6
FF0_DAC_A1 3 SI0_ZA
D1 TR3 SI0_ZA 5
FF0_DAC_A2 2 SCK0_YB
D2 2SC2873 C7 SCK0_YB 4
FF0_DAC_A3 1 20 SCK0_ZB
D3 NPNB CE0.1u SCK0_ZB 3
FF0_DAC_A4 30 18 SI0_YB
D4 FB SI0_YB 2
FF0_DAC_A5 29 16 SI0_ZB
D5 PNPB R163 R5 TR7 SI0_ZB 1
FF0_DAC_A6 28
D6 2SC4131
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R170
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM0_A
RST DP
13
DP
23 15
PSAVE DP R171 R18
TP16 17
DP 43 4.7 /0.25W
19
DP PC8
8 21
DAOUT DP CE0.1u R164 R6 TR8
7
GND3 2SA1746
10 10 510
GND45 C108
14
VOUTGND CE0.022u
E09A54RA TR4
2SA1213
VCC3
IC2 TP17 R180 TP12

SSI0_B 1 2 10
SSI0_B 1A 1Y SI0_YB
3
1Z C12
TP18 R179 10 TP11
SSI0_A 7 6 CE220p
SSI0_A 2A 2Y SI0_ZB
5 TP14 R178 TP10
2Z 10
SI0_YA
SSCK0 9 10
SSCK0 3A 3Y C11
11 TP13 TP9
3Z R177 10 CE220p
SI0_ZA
15 14 TP2 TP7
4A 4Y R160 10
13
4Z SCK0_YB
4
G C6
12 TP1 TP8
G R161 10 CE220p
SCK0_ZB
HD151031FPEL TP3 TP5
VCC3 R158 10
SCK0_YA
PC6 TP4 TP6 C5
R159 10 CE220p
CE0.1u SCK0_ZA
IC1
LLAT0 2 18 R38 100 R156 0
LLAT0 D1 Q1 LAT0
CCH0 3 17
CCH0 D2 Q2 R36 100 R172 0
NNCHG0 4 16
NNCHG0 D3 Q3 CH0
5 15
D4 Q4 R22 100 R157 0
LLAT1 6 14
LLAT1 D5 Q5 NCHG0
CCH1 7 13
CCH1 D6 Q6 R20 100 R173 0
NNCHG1 8 12
NNCHG1 D7 Q7 LAT1
9 11
D8 Q8 R8 100 R165 0
CH1
1
E1 R2 100 R174 0
19
E2 NCHG1
TC74VHCT541AFT C13 C10 C9 C8 C4 C2
VCC CE100p
CE100p CE100p CE100p
PC1 CE100p CE100p
CE0.1u
VHV0
FF0_DAC_B[0..9] VHV0
FF0_DAC_B[0..9] C14
IC7 CE0.1u
FF0_DAC_B0 4 22
D0 VCC45
FF0_DAC_B1 3 VCC
D1 TR16
FF0_DAC_B2 2 + C23 CN2
D2 2SC2873 C123 NON
D3 NPNB CE0.1u 36
D4 FB 35
D5 PNPB R203 R48 TR12 34
D6 2SC4131 33
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R190 32
D8 43 31
FF0_DAC_B9 25 GND
D9 30
9 COM1_A
DP 29
5 11 VCC3 GND
6 12 COM1_B COM1_B
13 GND
DP 26
23 15 COM1_B
/F0_POWER_SAVE PSAVE DP R189 R46 25
TP27 17 GND
DP 43 4.7 /0.25W 24
19 COM1_B
DP PC10 23
8 21 GND
7 VCC
GND3 2SA1746 21
10 /P_SIDE_SENS
GND45
VOUTGND
14
10 510
C122 /P_SIDE_SENS
GND
20
19
HEAD1
CE0.022u HEAD_U/D_H
TR15 HEAD_U/D_H 18
E09A54RA GND
2SA1213 17
HEAD_U/D_L
HEAD_U/D_L 16
GND
15
LAT1
D1 LAT1 14
GND
1SS355 13
CH1
CH1 12
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 11
NCHG1
VCC IC30 VCC3 NCHG1 10
GND
2 4 9
VCC VOUT IC8 SCK1_ZA
SCK1_ZA 8
FF0_DAC_A0 4 22 SCK1_YA
1 5 D0 VCC45 SCK1_YA 7
CTL NC FF0_DAC_A1 3 SI1_ZA
+ D1 TR14 SI1_ZA 6
C97 FF0_DAC_A2 2 SI1_YA
3 R151 D2 2SC2873 C22 SI1_YA 5
CE0.33u GND FF0_DAC_A3 1 20 SCK1_ZB
10K D3 NPNB CE0.1u SCK1_ZB 4
FF0_DAC_A4 30 18 SCK1_YB
BA33DD0WHFP D4 FB SCK1_YB 3
FF0_DAC_A6 28 SI1_YB
C94 C92 D6 2SC4131 SI1_YB 1
FF0_DAC_A7 27 24 1 510
CE0.1u(NON) 220u/6.3V D7 VCC3 R188
FF0_DAC_A8 26 36FMN-BTK
D8 43
EEEFK0J221P FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM1_A
RST DP
13
DP
23 15
PSAVE DP R195 R43
TP28 17
DP 43 4.7 /0.25W
19
DP PC11
8 21
7
GND3 2SA1746
10 10 510
GND45 C121
14
VOUTGND CE0.022u
E09A54RA TR13
2SA1213
2-17
CN9 CN11
VCC3
1 1
2 2 IC6 TP35 R198 10 TP31
3
4 TH1
5267-02A TO Cooling FAN SSI1_B
SSI1_B 1
1A 1Y
2
3
SI1_YB
1Z C21
53398-0490 103HT CN12 TP36 R199 10 TP32
SSI1_A 7 6 CE220p
1 SSI1_A 2A 2Y SI1_ZB
5 TP33 R196 TP29
2 2Z 10
SI1_YA
NON SSCK1 9 10
SSCK1 3A 3Y C20
11 TP34 TP30
3Z R197 10 CE220p
SI1_ZA
15 14 TP19 R184 TP26
4A 4Y 10
13
4Z SCK1_YB
VCC +41V 4
G C17
12 TP20 TP25
G R183 10 CE220p
SCK1_ZB
HD151031FPEL TP22 R182 TP24
10
+ + SCK1_YA
PSFAN_ON VCC3
C96 C95 TP21 TP23 C16
C93 CN13 R181 10
C89 CE0.1u CE0.1u PC9 CE220p
470u/63V 1 SCK1_ZA
220u/10V
2 CE0.1u
3
2
4
5
6
7
8
9
B9P-VH
+41V VHV0
F1
R154 01543.15DR
1K/0.5W TR66 VHV1
2SJ535 F2
R152 01543.15DR
2.2K/0.5W VHV2
F3
3
2 TR65 01543.15DR
HD_POWER
VHV3
DTC114EK F4
1
01543.15DR(NON)
VHV1
FF0_DAC_B[0..9] VHV1 C25

IC11
FF0_DAC_B0 4 22
D0 VCC45
FF0_DAC_B1 3 CN3
D1 TR17
D2 2SC2873 C124 NON 36
D3 NPNB CE0.1u 35
D4 FB 34
D5 PNPB R213 R49 TR21 33
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R216 31
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM2_A
DP 28
5 11 VCC3 GND
6 12 COM2_B COM2_B
13 GND
DP 25
23 15 COM2_B
TP37 17 GND
DP 43 4.7 /0.25W 23
19 COM2_B
DP PC13 22
8 21 GND
DAOUT DP
GND3
7 CE0.1u R204 R50 TR22 GND
21
20
HEAD2
10 2SA1746 ENC_PH_A
GND45 10 510 19
14 C125 GND
VOUTGND CE0.022u 18
ENC_PH_B
TR18 17
E09A54RA GND
2SA1213 16
LAT2
LAT2 15
GND
14
CH2
CH2 13
GND
12
NCHG2
NCHG2 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK2_YA
SCK2_YA 8
IC12 SCK2_ZA
SCK2_ZA 7
D0 VCC45 SI2_YA 6
FF0_DAC_A1 3 SI2_ZA
D1 TR19 SI2_ZA 5
D2 2SC2873 C28 SCK2_YB 4
D4 FB SI2_YB 2
FF0_DAC_A6 28
D6 2SC4131
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R218
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM2_A
RST DP
13 VCC
DP
23 15
PSAVE DP R219 R57
TP38 17
DP 43 4.7 /0.25W
19
DP PC14
8 21
DAOUT DP CE0.1u R206 R52 TR24 R185
7
GND3 2SA1746 1.0K
10 10 510
GND45 C126
14
VOUTGND CE0.022u
E09A54RA TR20
2SA1213 IC5A
R41 2 1 R191
ENC_PHA
100 33
74LVC14
C19
CE1000p
VCC
VCC3
PC2
CE0.1u R186
1.0K
IC5B
R40 4 3 R192
ENC_PHB
IC9 100 33
LLAT2 2 18 R67 100 R207 0
74LVC14
LLAT2 D1 Q1 LAT2
CCH2 3 17 C18
CCH2 D2 Q2 R65 100 R220 0
NNCHG2 4 16 CE1000p
NNCHG2 D3 Q3 CH2
5 15
D4 Q4 R63 100 R208 0
LLAT4 6 14
LLAT4 D5 Q5 NCHG2
CCH4 7 13
CCH4 D6 Q6 R61 100 R221 0
NNCHG4 8 12
NNCHG4 D7 Q7 LAT4
9 11
D8 Q8 R59 100 R214 0
CH4
1
E1 R54 100 R222 0
19
E2 NCHG4
VCC CE100p
PC3 CE100p CE100p
IC5C
CE0.1u 6 5
74LVC14
VCC3 IC5D
IC10 8 9
TP53 R228 10 TP50
SSI2_B 1 2
SSI2_B 1A 1Y SI2_YB 74LVC14
3
1Z C37
TP54 R227 10 TP49
SSI2_A 7 6 CE220p IC5E
SSI2_A 2A 2Y SI2_ZB
5 TP52 R226 TP48 10 11
2Z 10
SI2_YA
SSCK2 9 10
SSCK2 3A 3Y C36 74LVC14
11 TP51 TP47
3Z R225 10 CE220p
SI2_ZA IC5F
15 14 TP40 R211 TP45
4A 4Y 10 12 13
13
4Z SCK2_YB
4
G C31
12 TP39 TP46 74LVC14
G R212 10 CE220p
SCK2_ZB
10
SCK2_YA
VCC3
TP42 TP44 C30
PC12 R210 10 CE220p
SCK2_ZA
CE0.1u
2-18
VHV3

FF0_DAC_B[0..9] NON
IC13
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN8
D1 TR49
D2 NON C156 NON 36
D3 NPNB NON 35
D4 FB 34
D5 PNPB R295 R125 TR53 33
D6 NON 32
FF0_DAC_B7 27 24 NON NON GND
D7 VCC3 R296 31
D8 NON 30
FF0_DAC_B9 25 GND
D9 29
9 COM3_A
DP 28
5 11 VCC3 GND
6 12 COM3_B COM3_B
13 GND
DP 25
23 15 COM3_B
TP55 17 GND
DP NON NON 23
19 COM3_B
DP PC16 22
8 21 GND
DAOUT DP
GND3
7 NON R292 R126 TR54 VCC
21
20
HEAD3
2
10 NON GND
GND45 NON NON 19
14 C157 GND
VOUTGND NON 18
GND
TR50 17
NON GND
NON 16
LAT3
LAT3 15
GND
14
CH3
CH3 13
GND
12
NCHG3
NCHG3 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK3_YA
SCK3_YA 8
IC14 SCK3_ZA
SCK3_ZA 7
D0 VCC45 SI3_YA 6
FF0_DAC_A1 3 SI3_ZA
D1 TR51 SI3_ZA 5
D2 NON C71 SCK3_YB 4
D3 NPNB NON SCK3_ZB 3
D4 FB SI3_YB 2
FF0_DAC_A6 28
D6 NON
FF0_DAC_A7 27 24 NON NON NON
D7 VCC3 R298
FF0_DAC_A8 26
D8 NON
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM3_A
RST DP
13
DP
23 15
PSAVE DP R299 R131
TP56 17
DP NON NON
19
DP PC17
8 21
DAOUT DP NON R294 R128 TR56
7
GND3 NON
10 NON NON
GND45 C158
14
VOUTGND NON
NON TR52
NON
VCC3
IC26 TP133 R316 NON TP128

SSI3_B 1 2
SSI3_B 1A 1Y SI3_YB
3
1Z C81
TP134 R315 NON TP127
SSI3_A 7 6 NON
SSI3_A 2A 2Y SI3_ZB
5 TP130 R314 TP126
2Z NON
SI3_YA
SSCK3 9 10
SSCK3 3A 3Y C80
11 TP129 TP125
3Z R313 NON NON
SI3_ZA
15 14 TP118 R304 TP123
4A 4Y NON
13
4Z SCK3_YB
4
G C76
12 TP117 TP124
G R305 NON NON
SCK3_ZB
NON TP119 R302 TP121
NON
SCK3_YA
VCC3
TP120 TP122 C75
PC24 R303 NON NON
SCK3_ZA
NON
VHV1
FF1_DAC_B[0..9] C39
IC18 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR32
D2 2SC2873 C129 22u/50V
D3 NPNB CE0.1u 36
D4 FB 35
D5 PNPB R243 R74 TR28 34
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R237 32
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM4_A
DP 29
5 11 VCC3 GND
6 12 COM4_B COM4_B
13 GND
DP 26
23 15 COM4_B
TP77 17 GND
DP 43 4.7 /0.25W 24
19 COM4_B
DP PC19 23
8 21 GND
7 GND
GND3 2SA1746 21
10 VCC
GND45
VOUTGND
14
10 510
C128 GND
20
19
HEAD4
CE0.022u GND
TR31 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT4
LAT4 14
GND
13
CH4
CH4 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG4
NCHG4 10
GND
9
IC19 SCK4_ZA
SCK4_ZA 8
D0 VCC45 SCK4_YA 7
FF1_DAC_A1 3 SI4_ZA
D1 TR30 SI4_ZA 6
FF1_DAC_A2 2 SI4_YA
D2 2SC2873 C43 SI4_YA 5
D4 FB SCK4_YB 3
D6 2SC4131 SI4_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R235
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM4_A
RST DP
13
DP
23 15
PSAVE DP R234 R69
TP78 17
DP 43 4.7 /0.25W
19
DP PC20
8 21
7
GND3 2SA1746
10 10 510
GND45 C127
14
VOUTGND CE0.022u
E09A54RA TR29
2SA1213
IC16
LLAT5 2 18 R113 100 R252 0
LLAT5 D1 Q1 LAT5
CCH5 3 17
CCH5 D2 Q2 R111 100 R264 0
NNCHG5 4 16
NNCHG5 D3 Q3 CH5
5 15
D4 Q4 R108 100 R253 0
LLAT6 6 14
LLAT6 D5 Q5 NCHG5
CCH6 7 13
CCH6 D6 Q6 R106 100 R265 0
NNCHG6 8 12
NNCHG6 D7 Q7 LAT6
9 11
D8 Q8 R104 100 R262 0
CH6
1
E1 R90 100 R266 0
19
E2 NCHG6
VCC VCC3
CE100p CE100p CE100p CE100p
PC4 CE100p CE100p IC15 TP72 R246 10 TP67
SSI4_B 1 2
CE0.1u SSI4_B 1A 1Y SI4_YB
3
1Z C46
TP71 R247 10 TP68
SSI4_A 7 6 CE220p
SSI4_A 2A 2Y SI4_ZB
5 TP69 R244 TP65
2Z 10
SI4_YA
SSCK4 9 10
SSCK4 3A 3Y C45
11 TP70 TP66
3Z R245 10 CE220p
SI4_ZA
15 14 TP57 R232 TP64
4A 4Y 10
13
4Z SCK4_YB
4
G C42
12 TP58 TP63
G R231 10 CE220p
SCK4_ZB
10
SCK4_YA
VCC3
TP59 TP61 C41
PC15 R229 10 CE220p
SCK4_ZA
CE0.1u
2-19
VHV2

IC21
FF1_DAC_B0 4 22 VCC
D0 VCC45
FF1_DAC_B1 3 CN6
D1 TR33
D2 2SC2873 C144 NON 36
D3 NPNB CE0.1u 35
D4 FB 34
D5 PNPB R251 R83 TR37 33
D6 2SC4131 32
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R258 31
D8 43 30
FF1_DAC_B9 25 GND
D9 29
9 COM5_A
DP 28
5 11 VCC3 GND
6 12 COM5_B COM5_B
13 GND
DP 25
23 15 COM5_B
TP91 17 GND
DP 43 4.7 /0.25W 23
19 COM5_B
8
DAOUT
DP
DP
21 PC22
R248 R84
GND
22
21
HEAD5
7 CE0.1u TR38 VCC
GND3 2SA1746 20
10 10 510 GND
GND45 C145 19
14 GND
VOUTGND CE0.022u 18
GND
2 TR34 17
E09A54RA GND
2SA1213 16
LAT5
LAT5 15
GND
14
CH5
CH5 13
GND
12
NCHG5
NCHG5 11
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 10
GND
9
SCK5_YA
SCK5_YA 8
IC22 SCK5_ZA
SCK5_ZA 7
D0 VCC45 SI5_YA 6
FF1_DAC_A1 3 SI5_ZA
D1 TR35 SI5_ZA 5
D2 2SC2873 C49 SCK5_YB 4
D4 FB SI5_YB 2
FF1_DAC_A6 28
D6 2SC4131
FF1_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R260
FF1_DAC_A8 26
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM5_A
RST DP
13
DP
23 15
PSAVE DP R261 R88
TP92 17
DP 43 4.7 /0.25W
19
DP PC23
8 21
7
GND3 2SA1746
10 10 510
GND45 C146
14
VOUTGND CE0.022u
E09A54RA TR36
2SA1213
VCC3
IC17 TP89 R272 TP86

SSI5_B 1 2 10
SSI5_B 1A 1Y SI5_YB
3
1Z C58
TP90 R271 10 TP85
SSI5_A 7 6 CE220p
SSI5_A 2A 2Y SI5_ZB
5 TP88 R270 TP84
2Z 10
SI5_YA
SSCK5 9 10
SSCK5 3A 3Y C57
11 TP87 TP83
3Z R269 10 CE220p
SI5_ZA
15 14 TP74 R256 TP81
4A 4Y 10
13
4Z SCK5_YB
4
G C53
12 TP73 TP82
G R257 10 CE220p
SCK5_ZB
10
SCK5_YA
VCC3
TP76 TP80 C52
PC18 R255 10 CE220p
SCK5_ZA
CE0.1u
VHV2
FF1_DAC_B[0..9] C61
IC23 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR48
D2 2SC2873 C155 22u/50V
D3 NPNB CE0.1u 36
D4 FB 35
D5 PNPB R285 R124 TR44 34
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R281 32
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM6_A
DP 29
5 11 VCC3 GND
6 12 COM6_B COM6_B
13 GND
DP 26
23 15 COM6_B
TP115 17 GND
DP 43 4.7 /0.25W 24
19 COM6_B
DP PC25 23
8 21 GND
7 GND
GND3 2SA1746 21
10 VCC
GND45
VOUTGND
14
10 510
C154 GND
20
19
HEAD6
CE0.022u GND
TR47 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT6
LAT6 14
GND
13
CH6
CH6 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG6
NCHG6 10
GND
9
IC24 SCK6_ZA
SCK6_ZA 8
D0 VCC45 SCK6_YA 7
FF1_DAC_A1 3 SI6_ZA
D1 TR46 SI6_ZA 6
FF1_DAC_A2 2 SI6_YA
D2 2SC2873 C65 SI6_YA 5
D4 FB SCK6_YB 3
D6 2SC4131 SI6_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R279
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM6_A
RST DP
13
DP
23 15
PSAVE DP R278 R119
TP116 17
DP 43 4.7 /0.25W
19
DP PC26
8 21
7
GND3 2SA1746
10 10 510
GND45 C153
14
VOUTGND CE0.022u
E09A54RA TR45
2SA1213
IC25
LLAT3 2 18 R143 NON R300 NON
LLAT3 D1 Q1 LAT3
CCH3 3 17
CCH3 D2 Q2 R141 NON R308 NON
NNCHG3 4 16
NNCHG3 D3 Q3 CH3
5 15
D4 Q4 R139 NON R301 NON
LLAT7 6 14
LLAT7 D5 Q5 NCHG3
CCH7 7 13
CCH7 D6 Q6 R137 NON R309 NON
NNCHG7 8 12
NNCHG7 D7 Q7 LAT7
9 11
D8 Q8 R135 NON R306 NON
CH7
1
E1 R133 NON R310 NON
19
E2 NCHG7 VCC3
NON C82 C79 C78 C77 C74 C72
IC20 TP114 R290 TP108
NON NON NON NON NON NON SSI6_B 1 2 10
VCC SSI6_B 1A 1Y SI6_YB
3
1Z C68
PC5 TP113 TP109
SSI6_A 7 6 R291 10 CE220p
SSI6_A 2A 2Y SI6_ZB
NON 5 TP111 R288 TP106
2Z 10
SI6_YA
SSCK6 9 10
SSCK6 3A 3Y C67
11 TP112 TP107
3Z R289 10 CE220p
SI6_ZA
15 14 TP93 R276 TP104
4A 4Y 10
13
4Z SCK6_YB
4
G C63
12 TP94 TP103
G R275 10 CE220p
SCK6_ZB
HD151031FPEL TP98 R274 TP102
10
SCK6_YA
VCC3
TP97 TP101 C62
PC21 R273 10 CE220p
SCK6_ZA
CE0.1u
2-20
VHV3
VHV3
FF1_DAC_B[0..9] C83
IC27 NON
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR64
FF1_DAC_B2 2 + C88 CN10
D2 NON C161 NON
D3 NPNB NON 36
D4 FB 35
D5 PNPB R329 R150 TR60 34
D6 NON 33
FF1_DAC_B7 27 24 NON NON GND
D7 VCC3 R324 32
D8 NON 31
FF1_DAC_B9 25 GND
D9 30
9 COM7_A
DP 29
5 11 VCC3 GND
6 12 COM7_B COM7_B
13 GND
DP 26
23 15 COM7_B
TP131 17 GND
DP NON NON 24
19 COM7_B
DP PC27 23
8 21 GND
2
DAOUT DP NON R328 R149 TR59 22
7 GND
GND3 NON 21
10 VCC
GND45
VOUTGND
14
NON NON
C160 GND
20
19
HEAD7
NON GND
TR63 18
E09A54RA GND
NON 17
GND
16
GND
15
LAT7
LAT7 14
GND
13
CH7
CH7 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG7
NCHG7 10
GND
9
IC28 SCK7_ZA
SCK7_ZA 8
D0 VCC45 SCK7_YA 7
FF1_DAC_A1 3 SI7_ZA
D1 TR62 SI7_ZA 6
FF1_DAC_A2 2 SI7_YA
D2 NON C87 SI7_YA 5
D3 NPNB NON SCK7_ZB 4
D4 FB SCK7_YB 3
D6 NON SI7_YB 1
FF1_DAC_A7 27 24 NON NON
D7 VCC3 R322
FF1_DAC_A8 26 NON
D8 NON
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM7_A
RST DP
13
DP
23 15
PSAVE DP R321 R145
TP132 17
DP NON NON
19
DP PC28
8 21
DAOUT DP NON R326 R146 TR57
7
GND3 NON
10 NON NON
GND45 C159
14
VOUTGND NON
NON TR61
NON
VCC3
IC29 TP150R334 TP145

SSI7_B 1 2 NON
SSI7_B 1A 1Y SI7_YB
3
1Z C91
TP149 R335 NON TP146
SSI7_A 7 6 NON
SSI7_A 2A 2Y SI7_ZB
5 TP147R332 TP143
2Z NON
SI7_YA
SSCK7 9 10
SSCK7 3A 3Y C90
11 TP148 TP144
3Z R333 NON NON
SI7_ZA
15 14 TP135R320 TP142
4A 4Y NON
13
4Z SCK7_YB
4
G C86
12 TP136 TP141
G R319 NON NON
SCK7_ZB
NON TP138R318 TP140
NON
SCK7_YA
VCC3
TP137 TP139 C85
PC29 R317 NON NON
SCK7_ZA
NON
2-21
2-4 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Servo Board.
2-22
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-23
2
VCC3
8
7
6
5
8
7
6
5
10K
10K
RA18
8
7
6
5
8
7
6
5
RA16
EXBV8V103J
1
2
3
4
1
2
3
4
EXBV8V102J
TP147
TP157 TP155
R133
R95
1
2
3
4
1
2
3
4
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
CE18p CE22p MtrW_PA
To MOTSENS JUNCTION BOARD R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0 1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 I/O1 A1 I/O1 A1
1
6
1
6
220 D2 13 24 A3 D10 13 24 A3
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
3
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6
2
9
3
8
4
7
5
2 D7 19 3 A8 D15 19 3 A8
10
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8
33
TP58 DTC114EK 27 5 A10 27 5 A10
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11
9 Sol_- A10 A10
1
20 7 A12 20 7 A12
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12
R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13
D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2
RES
C7 C6 RST
GND
GND
STBY
VCC3
CE0.1u
XTAL
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
CE470p CE470p
PLLVSS
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT
PF7/CLKOUT
P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
A[1..16]
VCC3 109 72 D15
SERVO BOARD_Circuit Diagram 1/4
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
1
6
R109 10K 111 70 D1 D0 10 1
PH2/CS6/(IRQ6) PE1/D1
P65/TMO1/DACK1/IRQ13
P63/TMCI1/TEND1/IRQ11
C106 R159 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 10K(NON) 115 66 D4 D4 8
PG6/BREQ PE4/D4
2
9
3
8
4
7
5
116 65 D5 D5 4
10
VCC3 PE5/D5
1
6
12K 0.1% R166
117 64 D6 D6 7
RA11
EXBA10E103J
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DREQ1/IRQ9 MtrI3_PB
121 60
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA
2
9
3
8
4
7
5
122 59
10
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
2-24
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
8
7
6
5
PC22 74VHCT541
5
7
4
8
3
9
2
10
10K
10K
To MOTSENS JUNCTION BOARD
CE0.1u
8
7
6
5
RA10
CN2 RA15
1
2
3
4
EXBV8V103J
TP74 EXBA10E102J
26 +A_C0
R168
R167
TP73 VCC3
25 +B_C0 PC27
1
2
3
4
6
1
TP68 CN12
24 -A_C0
TP64
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8
21 +B_W 3
1
2
3
4
5
6
7
8
9
TP40 Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F MtrC0_PB
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
TP30 R105 R106
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14 10K
VCC 1
5
6
1
6
1
4 10K
5
7
4
8
3
9
2
10
R9 100 2
3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132
52808-2691
R107
6
1
C5 C8 C9
0
VCC3
VCC VMTD VCC3
C92
10K
10K
10K
+ 100u/63V R49
IC23
isp Download TP143TP82TP81 VCC3 10K
TP165 TP163
MTD2005F VMTD CN5
TP161 TP164 TP169 TP166
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
24 14
R113
R114
R111
ALM VMMB D82 2 TDO
To INKTANK BOARD
D1FS6 CN13 TP142 TP140
SolDecay 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139 VCC
/StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 FL17 CN8
PHB OUT2 EXCML20A390 2 5
/SOL_EN 18 8 D1FS6 D74
DECAY OUT3 R117 3 6 TMS 1
12 D1FS6 1.0ohm/1W FL18 SerCtrg_CLK
SolPWM OUT4 EXCML20A390 4 7 2
R180 0 SerCtrg_LOAD
5 8 TCK 3
27 28 D73 SerCtrg_OUT
R179 ENA A LG A 6 R46 4
VCC3 16 15 D1FS6 53398-0890 SerCtrg_IN
NON TP162 R112 10K ENA B LG B PinchPos 7 10K 5
HS1 IC9 R89 100
GND /Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREFA GND CropSens 9 D1 Q1 C75
20 2 SerTU_LOAD 3 17 52808-0691
R178 C114 VREFB NC 10 D2 Q2 CE470p
25 4 SerTU_OUT 4 16
CR NC 11 D3 Q3
VCC 6 FANPWM2 To CUT CARI BOARD SerTU_IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 9 6 14
VSA NC D5 Q5
11 52808-1291 T63 T5 T6 T7 Ser500_CLK 7 13 VCC
NC D6 Q6
13 Ser500_LOAD 8 12
NC D7 Q7 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC
RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
10K
+27 VCC CN3
Serial_IN
R188
C88 1 CE0.1u
CE820p
SerTU_STORE
R192 220 Serial_OUT E1 R38 1
5
CE0.1u 19
CE3900p
13
10
E2 2
4
PC16 10K
IC26A CE1.0u 3
74VHCT541
C119
R116
R118
12K 0.1%
Serial_LOAD 4
3
C117
for TU
/RD
R189 0 + CropSens Serial_CLK 5
100K 0.1% 1 R119 R39 100
CropMark 6
R182 0(NON)
2 100 VCC3
IC26B - C87 RX1 C34 CE470p 7
- 6
SOL_CURNT 7 3403A CE470p 100K 53398-0790
R201
12K 0.1%
SOL_CURNT + 5
11
3403A
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6
R199
VCC
TP89
TP90
TP91
TP92
I5
A[1..4] 1
100K 0.1%
1 75
GND GND 2
GND
GND
GND
GND
GND
GND
VCC3
VCC3
2 74
TDI TDI TDO TDI_1 3
R200 4.7K 0.1%

R115 4.7K 0.1%
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
A1 3 73
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 4
I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 Ser500_IN R82 100
D[0..3] I/O9 A3 I/O55 D1 5
A3 5 71 CE470p
I/O10 A5 I/O54 D3 Serial_STORE 6
A4 6 70
TP95
TP96
TP97
TP98
TP99
I/O11 A7 I/O53 D5 C70 /StepDrvEnable1 7

D0 7 69
I/O12 A9 I/O52 D7 T9 /SensCov 8
D1 8 68 R150 100
I/O13 A11 I/O51 D9 T10 MtrADcy 9
D2 9 67
I/O14 A13 I/O50 D11 T12 C101 CE470p MtrA_PA 10
R85 33 D3 10 66
I/O15 A15 I/O49 D13 T13 MtrA_PB 11
11 65
CLK32 I1/CLK0 I/O48 D15 T15 12
12 64
VCC3 I4/CLK3 T16 13
PC18 13 63
TP101
TP102
TP106
TP107
CE1.0u GND GND Mstep2A 14

D17 14 62 PC19 for 500cc
DE3L20U /CS2 I1/CLK1 VCC3 CE1.0u Mstep2B 15
+41 VMTD VM 15 61
Mstep0A I/O16 B15 I3/CLK2 T20 16
VCC 16 60
Mstep0B I/O17 B13 I/O47 C15 T21 Sol_Rush 17
17 59
Mstep1A I/O18 B11 IC10 I/O46 C13 MtrW_1_ Sol_Hold 18
R101 18 58
D72 R176 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
CN16 + C90 1K/0.5W Q4 19 57 VCC
2SJ535 PTZ43A 47/1W Mstep_Hold I/O20 B7 I/O44 C9 20
20 56
TP125
TP126
TP129
TP130
TP131
TP132
1 100u/25V T22 I/O21 B5 M4A3-64/64 TQFP100 I/O43 C7 MtrI3_1_ RST 21

21 55
2 T25 I/O22 B3 I/O42 C5 MtrI3_0_ R86 SEL2 22
22 54
3 R165 I/O23 B1 I/O41 C3 10K SEL1 23
+27 R177 23 53
4 100 TMS TMS I/O40 C1 MtrI2_1_ R142 SEL 24
+41 47/1W 24 52
5 R155 TCK TCK ENABLE 100 25
25 51
6 2.2K/0.5W Q5 GND GND Ctrg_RXD 26
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
2SK2796S C73 Ctrg_TXD 27
B6P-VH
CE470p 28
2
+ 52808-2891(NON)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
3
C89 1 3
100u/63V VCC3
1.0K
2 Q3
C82
1000u/63V
MtrPower
1
6
+ C105 +41 +27 VCC VCC3

DTC114EK CN14
2-25
CE470p
R162
RA6
1
1
PC17 EXBA10E102J
2
/LWR
CE1.0u 3
2
9
3
8
4
7
5
MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_
MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
10
4
MtrWDcy 5
MtrI3Dcy 6
for 500cc
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
5267-09A(NON)
R163 R104 MtrC1Dcy
To MAIN BOARD CX1 MtrC0Dcy
1.0K 1.0K
CN11 R164 T69 VCC
NON IC19A IC19B
52808-2591 NON VCC3 IC21 +27
T59 2 1 1 2 3 4
1 DDA_CLK PC30 VDD OUT /RESET
150
22K
2 TP145
T60 3 5
3 Cmd_StoM CE0.1u GND Cd C83 74LVC14 74LVC14 R60 TP144 TP146
T61 1.2ohm/1W
4 Cmd_MtoS
R99
R98
R151 150
R149 22K
T62 RN5VD29A VCC3 Sensor(Reserve)

5 /Cmd_HS_StoM CE0.1u D42 D2FS6(NON) R148 100
T67
6 /Cmd_HS_MtoS PC29 TP93 TP75 @/SensR0
CN10
7 C37 @/SensR1
T68 + R97 100
8 DDA_StoM 10u/100V(NON) 1
T73 VCC3 CE0.1u IC28
9 DDA_MtoS +FAN TP138 2
T74 D78 1 8 L1
10 INTDDA 1SS355 Source1 Drain1 -FAN TP152 TP153 3
2 7
11 Gate1 Drain1 L RCH895-181K(NON) C80 C100 4
T75 3 6
12 /LESSTHANS TP137 TP133 Source2 Drain2 D51 D2FS6 5
R187
R186
R185
T76 4 5
13 /LESSTHANF TP136 TP135 Gate2 Drain2 TP85 TP78 CE470p CE470p 6
T77 VCC Q8 VCC3 RA4
14 /MTRERR C42
T78 1 3 EXBV8V101J UPA1759 + CN4 53398-0690(NON)
15 /SRVBRD_RESET IN OUT 10u/100V
T79 4 5
10K
10K
10K
16 /SerialStart R194 @FanFA 4 5 1
T80 2 + 3 6 L2
17 /Crop_ON GND 10K @Fan0 3 6 2
T81 2 7 To HEAD BOARD
18 PinchPos @FANPWM1 2 7 L RCH895-181K 3
uPC2933T 1 8
19 @FANPWM2 1 8 Therm 4
T82
20 CropMark D70 D2FS6
C85 C123 TP94 53398-0490
21
T83 100u/25V CE0.1u TP88 TP105
22 F0out C53
T84 + CN7
23 F0in 10u/100V
IC27
24 1
D77 1 8 L3
25 Source1 Drain1 2 To FAN JUNCTION BOARD
2 7
Gate1 Drain1 L RCH895-181K 3
1SS355 3 6
Source2 Drain2 D69 D2FS6
IC25 T85 4 5 53398-0390
Gate2 Drain2
+27 TA7815 +15
1 2 UPA1759 C58 +
VI VO 10u/100V
L4
GND
C129 + C120
CE0.1u C84 CE0.1u L RCH895-181K
100u/25V
3
+27
D52 TP100
D1FL20U(NON) TP3
TP134
IC29
Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1FL20U(NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759(NON)
0
2
2
VCC VCC
R96 R94
1.0K T1 1.0K T3
/StepDrvEnable1 /StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD
PC3 C26 PC1 C12 PC5 C36

CE0.1u CE0.1u CE0.1u
TP43 CE0.22u/50V TP9 CE0.22u/50V TP148 CE0.22u/50V
TP10
TP44 IC3 C32 IC1 C18 TP120 IC5 C35
TP42 MTD2005 VMTD TP5 MTD2005(NON) VMTD TP150 MTD2005F VMTD
MtrI0_PA MtrI2_PA MtrH_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP3 (Reserve) 19 1 CE0.22u/50V WIPER HEIGHT
MtrI0_PB VCC VMMA MtrI2_PB VCC VMMA MtrH_PB VCC VMMA
3 20 D9 PUMP1 3 20 D1 24 14 D34
MtrI0Dcy ALM VMMB FL16 MtrI2Dcy ALM VMMB FL8 MtrHDcy ALM VMMB
D1FS6 TP63 EXCML20A390 D1FS6(NON) TP32 EXCML20A390 D1FS6 FL25 EXCML20A390
5 10 5 10 26 3
TP54 PHA OUT1 +A_I0 TP21 PHA OUT1 +A_I2 TP112 PHA OUT1 +A_H
23 12 D26 23 12 D18 17 7
R128 PHB OUT2 +B_I0 R126 PHB OUT2 +B_I2 R50 PHB OUT2 D35 +B_H
24 14 D11 D1FS6 24 14 D3 D1FS6(NON) 18 8 D38
MtrI0_0_ DECAY OUT3 -A_I0 MtrI2_0_ DECAY OUT3 -A_I2 MtrH_0_ DECAY OUT3 D1FS6 -A_H
3.3K 18 D1FS6 3.3K 18 3.3K 12 D1FS6
C24 OUT4 TP59 FL15 -B_I0 OUT4 D1FS6(NON) TP28 FL7 -B_I2 C46 OUT4 FL24 -B_H
R30 R14 C10 R53
1.0K 6 7 1.0K 6 7 1.0K 27 28
CE0.047u TP45 ENA A LG A D28 EXCML20A390
22 21 D10 D1FS6 22 21 D2 D1FS6(NON) 16 15 D36
TP41 ENA B LG B TP4 ENA B LG B TP83 ENA B LG B D1FS6
9 D1FS6 9 HS1 D1FS6
NC TP72 FL14 NC D1FS6(NON) TP35 FL6 GND FL23
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP46 VREFB NC D27 EXCML20A390 TP12 VREFB NC D19 EXCML20A390 TP119 VREFB NC D37 EXCML20A390
4 19 D12 D1FS6 4 19 D4 D1FS6(NON) 25 4 D40
R33 CR NC R17 CR NC R51 CR NC D1FS6
VCC D1FS6 VCC VCC 6 D1FS6
MtrI0_1_ TP67 FL13 MtrI2_1_ D1FS6(NON) TP33 FL5 MtrH_1_ NC FL22
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R32 C27 R16 C13 R54 C47 11
R31 D29 EXCML20A390 R15 D21 EXCML20A390 R52 NC D41 EXCML20A390
1.0K 1.0K 1.0K 13 D1FS6
D1FS6 D1FS6(NON) NC
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
C25 C21 C11 C1 C2 C45 C40 R40 220 R41 220 C41
5
C20
11
13
17
11
13
17
13
10
R22 R25 220 CE3900p R1 R4 220 CE3900p CE820p CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/1W R43 1.0ohm/1W
R23 R24 R2 R3
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W(NON) 0.68ohm/1W(NON)
VCC VMTD VCC VMTD VCC VMTD
PC4 C30 PC2 C16 PC7 C52

CE0.1u CE0.1u CE0.1u
TP49 CE0.22u/50V TP13 CE0.22u/50V TP149 CE0.22u/50V
TP14
TP50 IC4 C33 IC2 C19 TP111 IC7 C51
TP48 MTD2005 VMTD TP7 MTD2005 VMTD TP151 MTD2005F VMTD
MtrI1_PA MtrI3_PA MtrW_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP4 19 1 CE0.22u/50V WIPER
MtrI1_PB VCC VMMA MtrI3_PB VCC VMMA MtrW_PB VCC VMMA
3 20 D13 PUMP2 3 20 D5 24 14 D53
MtrI1Dcy ALM VMMB FL12 MtrI3Dcy ALM VMMB FL4 MtrWDcy ALM VMMB FL33
D1FS6 TP70 EXCML20A390 D1FS6 TP31 EXCML20A390 D1FS6 EXCML20A390
5 10 5 10 26 3
TP55 PHA OUT1 +A_I1 TP22 PHA OUT1 +A_I3 TP110 PHA OUT1 +A_W
23 12 D30 23 12 D22 17 7 D54
R129 PHB OUT2 +B_I1 R127 PHB OUT2 +B_I3 R69 PHB OUT2 +B_W
24 14 D15 D1FS6 24 14 D7 D1FS6 18 8 D57 D1FS6
MtrI1_0_ DECAY OUT3 -A_I1 MtrI3_0_ DECAY OUT3 -A_I3 MtrW_0_ DECAY OUT3 -A_W
3.3K 18 D1FS6 3.3K 18 D1FS6 3.3K 12 D1FS6
OUT4 TP61 FL11 -B_I1 C14 OUT4 TP25 FL3 -B_I3 C62 OUT4 FL32 -B_W
R34 C28 R18 R72
2-26
1.0K 6 7 1.0K 6 7 1.0K 27 28
TP51 ENA A LG A D32 EXCML20A390
CE0.047uTP15 ENA A LG A D24 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60 FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 D16 D1FS6 4 19 D8 D1FS6 25 4 D59 D1FS6
R37 CR NC R21 CR NC R70 CR NC
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1 MtrW_1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R36 C31 R20 C17 R73 C63 11
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 NC D60 EXCML20A390
1.0K 1.0K 1.0K 13
D1FS6 D1FS6 NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
C29 C15 C3 C61 C56 R61 220 R62 220 C57

5
11
13
17
11
13
17
13
10
CE3900p R26 R29 220 C23 CE3900p R5 R8 220 C4 CE3900p CE820p CE820p
C22
220 220
CE820p
R63 0.68ohm/1W R64 0.68ohm/1W
R27 R28 R6 R7
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
VCC VMTD VCC VMTD
PC8 C55 PC6 C39

CE0.1u CE0.1u
TP108 CE0.22u/50V TP109 CE0.22u/50V
TP127
IC8 C54 TP123 IC6 C38
TP116 MTD2005F VMTD TP117 MTD2005F(NON) VMTD
MtrC0_PA MtrC1_PA
19 1 CE0.22u/50V CAP UP/DOWN 19 1 CE0.22u/50V Reserve
MtrC0_PB VCC VMMA MtrC1_PB VCC VMMA
24 14 D61 24 14 D43
MtrC0Dcy ALM VMMB FL37 MtrC1Dcy ALM VMMB
D1FS6 EXCML20A390 D1FS6(NON) FL29 EXCML20A390
26 3 26 3
TP122 PHA OUT1 +A_C0 TP113 PHA OUT1 +A_C1
17 7 D62 17 7
R74 PHB OUT2 +B_C0 R55 PHB OUT2 D44 +B_C1
18 8 D65 D1FS6 18 8 D47
MtrC0_0_ DECAY OUT3 -A_C0 MtrC1_0_ DECAY OUT3 D1FS6(NON) -A_C1
3.3K 12 D1FS6 3.3K 12
C65 OUT4 FL36 -B_C0 C49 OUT4 D1FS6(NON) FL28 -B_C1
R77 R58
VMTD 1.0K 27 28 1.0K 27 28
CE0.047uTP115 ENA A LG A D66 EXCML20A390
16 15 D63 D1FS6 16 15 D45
TP114 ENA B LG B TP86 ENA B LG B D1FS6(NON)
HS1 D1FS6 HS1
GND FL35 GND D1FS6(NON) FL27
+ C81 23 HS2 23 HS2
1000u/63V VREFA GND VREFA GND
20 2 D64 20 2
TP128 VREFB NC EXCML20A390 TP121 VREFB NC D46 EXCML20A390
25 4 D67 D1FS6 25 4 D49
R75 CR NC R56 CR NC D1FS6(NON)
VCC 6 D1FS6 VCC 6
MtrC0_1_ NC FL34 MtrC1_1_ NC D1FS6(NON) FL26
3.3K 22 9 3.3K 22 9
VSA NC VSA NC
R78 C66 11 R59 C50 11
R76 NC D68 EXCML20A390 R57 NC D50 EXCML20A390
1.0K 13 1.0K 13
NC D1FS6 NC D1FS6(NON)
CE0.047u 10K 21 CE0.047u 10K 21
RSA
NC
RSB
RSA
NC
RSB
VSB VSB
C64 C59 R65 220 R66 220 C60 C48 C43 R44 220 R45 220 C44
5
5
13
10
13
10
CE3900p CE820p CE820p CE3900p CE820p CE820p
R67 0.68ohm/1W R68 0.68ohm/1W R47 R48

1.0ohm/1W(NON) 1.0ohm/1W(NON)
VCC
R131 220 VCC
/H8S_RESET
CN15
1.0K R203
1.0K R207
3
R102 VCC3 LED2 IC22B 74LVC14
R202 470 1
1.0K Q2 4 3 PhA+
/XG_A 2
1
6
2 SEL6410E IC22A
R206 470 3
F0in
2 1 PhB+
F0out
Mode
/LESSTHANS
/LESSTHANF
/VCS1
DTC114EK /XG_B 4
RA3 C93 74LVC14
EXBA10E103J 5
VCC3
6
1
VCC3
R140 10K
R139 10K
C136 7
2
9
3
8
4
7
5
CE0.1u
CE18p
C69
C68
CE22p
C130
CE0.1u
10
Y1 8
CE1000p
CE1000p
PC31
C133
/VRD CE0.1u
6 5 53398-0890
/VHWR
7
220
/ENC_CHECK
4 8.0MHz
/SerialStart
8
3
R136
To GRIT ENCODER BOARD
9
/PWM_ENin
VCC3 2 VM
SCLK
1.8K
/MTRERR
RA1
EXBA10E103J
1 10
G_CCW
33
G_CW
CE1.0u
Cmd_MtoS
C94
Cmd_MtoS VD[0..15]
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_StoM
R83
/Cmd_HS_MtoS VCC3 +
R141
/Cmd_HS_MtoS
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
C126
R84 2.2K C91
100u/63V
C67 C71 6 5
CE0.22u/50V
To FEED MOTOR
C127
CE1000p CE1000p 7
VCC
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE0.22u/50V
4 PC21
8 CE0.1u C128 CN18
3 CE0.022u IC24 1
9 11 10 C86
RES
GND GND 2
GND
GND
STBY
VCC3
VCC3 2 XPWM+ 12 9 CE0.022u
XTAL
PC9 XPWM+ R193 100 NC NC 3
RA7
EXBA10E103J
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
1 10 XPWM- 13 8
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
CE0.1u
PF4/HWR
XPWM- IN2 IN1 R208 FL38 4
PF0/WAIT
R183 100 14 7 0.1ohm/1W
BOOT2 BOOT1 EXCML20A390 5
15 6
PF7/CLKOUT
Vref OUT1 6
P50/TXD2/IRQ0
P51/RXD2/IRQ1
R158 1.0K VCC3 16 5
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
SOL_CURNT 100 SENSE VS 7
R156 1.0K 109 72 PWM_EN 17 4
Y_CURNT P52/SCK2/IRQ2 PD7/D15 PWM_EN R184 ENABLE OUT2 EXCML20A390
110 71 VD0 5 6 18 3 5267-07A
X_CURNT P53/ADTRG/IRQ3 PE0/D0 NC NC FL20
VM 111 70 VD1 7 C118 19 2
R145 R157 1.0K PH2/CS6/(IRQ6) PE1/D1 NC NC
112 69 VD2 4 20 1
PH3/CS7/OE/(IRQ7) PE2/D2 CE0.22u GND GND
RA5
47K 113 68 VD3 8 IC22F
R138 PG4/BREQO PE3/D3
114 67 3 L6201PS /X_A 12 13 RA24 RA25 VCC3
CE0.022u
CE0.022u
CE0.022u
10K PG5/BACK VCC3 /XM_A
115 66 VD4 9 IC22C 74LVC14 1 8 4 5
R137 PG6/BREQ PE4/D4 1 8 4 5
116 65 VD5 2 /X_B 6 5 2 7 3 6
CE0.022u
10K(NON) VCC3 PE5/D5 /XM_B 2 7 3 6
C98
C95
C99
C96
R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 74LVC14 3 6 2 7
P40/AN0 PE6/D6 3 6 2 7
118 63 VD7 /Y_A 10 11 4 5 1 8
P41/AN1 PE7/D7 /Y_A 4 5 1 8
119 62 VFWE R123 100K 0.1% IC22D 74LVC14
P42/AN2 FWE VFWE IC22E EXBV8V102J
120 61 /Y_B 8 9 EXBV8V470J
P43/AN3 P61/TMRI1/DREQ1/IRQ9 T27 IC26C /Y_B
121 60 74LVC14
VREF P60/TMRI0/DREQ0/IRQ8 T26 3403A
12K 0.1% R211

12K 0.1% R210
122 59 - 9
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) SolPWM
123 58 8
T19 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM2 X_CURNT
124 57 + 10
T23 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T30 T33
125 56
CE1000p
CE1000p
CE1000p
CE1000p
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) T29

126 55
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Y_PWMMinus
R215
127 54
Monitor T24 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Y_PWM
VCC 128 53 VCC +15 VM
C110
C111
C112
C113
R93 10K T28 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) FANPWM1
100K 0.1%
CN9 129 52
R216 4.7K 0.1%
R209 4.7K 0.1%
R90 10K P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T36 To SCAN MOTOR
130 51 VM
1 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 /Y_A
10
131 50 VCC3
R197
R198
15K
2 R92 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA R88 R87 VCC

1.0K 132 49
3 NC P15/PO13/TIOCB1/TCLKC /Y_B 10K 10K
133 48 10 1 CN17
2
1
4 R91 2.2K P35/SCK1/(OE) P14/PO12/TIOCA1 /ENC_CHECK

134 47 2
C125
5 P34/SCK0 GND T37 1

135 46 9
CE0.1u
P33/RXD1 P13/PO11/TIOCD0/TCLKB /X_A D80 R121 2
RA8
53398-0590 R217 47 DDA_CLK 136 45 3
C135 C134
DAN202K 0.1ohm/1W
D76
GND P12/PO10/TIOCC0/TCLKA /X_B 3

R218 47 DDA_MtoS 137 44 8
DDA_CLK P32/RXD0/IrRXD P11/PO9/TIOCB0 XPWM- 4
DDA_StoM 138 43 4 10K
3
DDA_MtoS P31/TXD1 P10/PO8/TIOCA0 XPWM+ R120 FL19 5

CE0.22u/50V CE0.22u/50V
139 42 7 VCC IC31 0.1ohm/1W

DDA_StoM P30/TXD0/IrTXD P75/EDACK1/(DACK1) R173 EXCML20A390 6
EXBA10E103J
FS30ASJ-2
UDZS16B
140 41 5 6 11 7 C122
C78 C79 P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) VDD VB Q10 7
141 40 IC20
CE1000p CE1000p P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) 22 CE0.22u/50V 8
142 IC12 39 2 18 R175 12 8
2-27
P82/ETEND2/(IRQ2) VCC3 SelPWMMode YP_PWM D1 Q1 HIN HO EXCML20A390
5
7
4
8
3
9
2
10
T32 T31 T35 T34 143 38 3 17 R174 22 14 5267-08A
MD0 NMI Y_DIR YP_DIR D2 Q2 22 LIN R205 22 FL21
144 37 4 16 R172 13 6
MD1 H8S/267X-QFP144 WDTOVF MtrPower /PWM_EN D3 Q3 22 SD VS
RA9 5 15 R171 +15
EXBA10E103J YM_PWM D4 Q4 22
6 14 R170 15 3 Q7
YM_DIR D5 Q5 VSS VCC R191 22
VCC3 7 13 FS30ASJ-2
D6 Q6
C108
6
1
CPU ID:0001 8 12 4 1
CE1000p
C109
CE0.1u
D7 Q7 N.C LO
9 11 VCC 10
PC20 D8 Q8 N.C
16 2
SCLK
CE0.1u N.C COM
1 5
CE1000p
E1 PC13 N.C C116
19 9
CE1000p
CE1000p
PC10 E2 CE0.1u N.C CE0.1u
VCC3
CE1000p
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CE0.1u 74VHCT541 IR2112S
C72
C74
C76
C77
33
+15 VM
R81 R80
1
2
3
4
5
6
7
8
9
VM
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10K NON
JP1
R196
15K
Pad
C124
YP_DIR
1
YM_DIR
CE0.1u
2
1
10 R195
YP_PWM
YM_PWM
/PWM_EN
Y_DIR
/PWM_ENin
TDI_1 R161
TCK
2 VCC3
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
D79
DAN202K
D75
VA[0..15]
C132 C131
VCC3 3
VFWE R122 100K 0.1%
VCC IC30
SolPh
SolDecay
T39
T45
T41
T38
T44
T40
/SOL_EN
3
6
1
6
1
11 7
CE0.22u/50V CE0.22u/50V
VDD VB
12
11
10
9
8
7
6
5
4
3
2
1
R213 12K 0.1%
R212 12K 0.1%
R79 Q9 IC26D
UDZS16B
CE0.22u/50V C121 3403A

RA14 RA13 0 12 8 FS30ASJ-2 13
Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
-
HIN HO
EXBA10E103J EXBA10E103J 14 14
LIN R204 22 Y_CURNT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
13 48 13 6 12
TDI
+
TCK
/X_A I/O I/O G_CCW SD VS
GND
5
7
4
8
3
9
2
14 47 +15
10
/X_B I/O I/O G_CW
CLK0/I0
15 46 15 3
/XM_A I/O I/O PWM_EN VSS VCC
R214
4.7K 0.1%
16 45 Q6
/XM_B I/O I/O Y_PWM R190 22 FS30ASJ-2
17 44 4 1 VCC
VA0 5
VA1 7
VA2 4
VA3 8
VA4 3
VA5 9
VA6 2
VA7 10
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
C107
CE0.1u
VCC3 I/O Mode N.C LO

100K 0.1%
VA[0..15]
PC26 18
NC
IC17 GND
43 10
N.C
R124 4.7K 0.1%
R125
CE1.0u 19 M4A3-64/32-TQFP48 42 PC12 16 2

GND NC N.C COM
VCC3 20 41 CE1.0u 5
/XG_A I/O VCC3 N.C C115
21 40 9
/XG_B I/O I/O Y_PWMMinus N.C CE0.1u
22 39
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
/RESET I/O I/O T56
23 38 IR2112S
/SRVBRD_RESET I/O I/O T57
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
24 37
/H8S_RESET I/O I/O T54
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
R103
2.2K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97
A10
A11
A12
A13
A14
CE0.1u
VCC3
25
26
27
28
29
30
31
32
33
34
35
36
IC11
CY7C1399
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
TMS
TDO
11
12
13
15
16
17
18
19
27
20
22
14
T49
T48
T51
T50
T53
T52
T55
SelPWMMode
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD
/VCS1
/VHWR
VD[0..15]
10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15
RA2
EXBA10E103J
VCC3
1
6
2
2-5 HEATER BOARD
HEATER BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.
2-28
VCC3 VCC3
PC4
VCC3 IC8
10K(NON)
10K
10K
10K
10K
1
CN4 CE0.1u D8 11 21 A0
/SerialStart I/O0 A0
1
6
VCC3 D9 12 23 A1
1 T3 I/O1 A1
F0IN IC2 D10 13 24 A2
R10
R12
R11
R8
R7
2 R59 Q1 I/O2 A2
F0OUT 2 18 /HeaterReset RA1 2 D11 15 25 A3
R9
R5
3 D1 Q1 I/O3 A3
R15
R19
/SERIAL_START 3 17 1.0K EXBA10E103J DTA114EKA D12 16 26 A4
4 D2 Q2 I/O4 A4
/SUB_RESET 4 16 /ServoReset IC6B D13 17 1 A5
5 D3 Q3 I/O5 A5
2
9
3
8
4
7
5
3
/SUB_ERROR 5 15 T38 IC6A 4 D14 18 2 A6
10
6 D4 Q4 T1 I/O6 A6
/Cmd_HS_MtoS 6 14 1 6 /H8S_RESET LED1 D15 19 3 A7
7 D5 Q5 IC4A IC4B I/O7 A7
10K
10K
10K
10K
/Cmd_HS_StoM 7 13 VCC3 3 5 R6 4 A8
8 D6 Q6 T44 220 LNJ308G8LRA A8
Cmd_MtoS 8 12 1 2 3 4 2 27 5 A9
2.2K
9 D7 Q7 74LVC08 WE A9
Cmd_StoM 9 11 6 A10
CE100p
CE100p
CE100p
CE100p
CE100p
10 D8 Q8 R57 74LVC08 A10
1.0K VCC3 20 7 A11
11 74LVC14 74LVC14 CS A11
1 8 A12
E1 T10 A12 A[0..15]
C13
C15
C14
C11
C10
R2
53398-1190 19 /RD 22 9 A13
E2 OE A13
IC7 VCC3 R4 /HWR 10 A14
A14
74LVC541 1 2 220 VCC3 PC14
T2 OUT VDD T11 /SUB_ERROR
14 28 CE0.1u
To MAIN BOARD T5 GND VCC3
5 3
Cd GND
CY7C1399 To EXT JUNCTION BOARD
/SUB_ERROR C24 PC10 C8 T6
RN5VD29A C12 +24V
CE100p CE0.1u CE0.1u CE100p D1 D2FS6
C25 /DRYER_E /CS1 C3
VCC3 C6 HEAT-A_ON C5 + CN1
CE0.1u CE0.1u
CE18p C7 10u/100V
/SerialStart 1
1
6
CE22p T13 IC1
R14 2
Y1 1 8 L1
1.8K Source1 Drain1
RA4 8.0MHz 2 7 CL02BE181 5267-02A
Gate1 Drain1
EXBA10E103J 3 6
IC6D Source2 Drain2
12 VCC3 4 5
Gate2 Drain2
2
9
3
8
4
7
5
11 T4
10
13 PC15 VCC3 UPA1759 IC9C VCC
74LVC08 8
CE0.1u T12
/CS1 PC16
9 IC6C D8 10 1
T14 CE0.1u
33
8 D9 2 4
T15 IC9A
10 D10 9 R68 3
RA2
T16 + R67
74LVC08 D11 3 10K 1% 1 BA10358F
T17 R70 BLW_FB
D12 8 R69 2 - 10K
R1 33 VCC3 D13 4 0.1/1W BA10358F
R3
10K 1% C26 C4
D8
D9
D10
D11
D12
D13
D14
D14 7 5 IC9B
EXBA10E103J
VCC3 CE1000p CE0.1u +
D15 5 6 R71 7
270K 6
-
D0 10 1 BA10358F
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
D1 2
T8 PC5 D2 9
PC6
RA3
T9 R18 33 CE0.1u D3 3
CE0.1u
D4 8
RES
GND
GND
STBY
VCC3
D5 4 IC5
XTAL
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
R13
PLLVSS
VCC3 D6 7 2
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
18 R48 100
PLLVCC
PF3/LWR
PF4/HWR
D1 Q1 PRINT-H_ON
EXBA10E103J
PF0/WAIT
2.2K D7 5 6 3 17 R49 100
D2 Q2 AFTER-H_ON
T20T21 4
PF7/CLKOUT
16 R17 100
To HEATER CONTROL BOARD D3 Q3 T45
P50/TXD2/IRQ0
R26 R25 R24
P51/RXD2/IRQ1
VCC3 VCC3 5 15 R54 100
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
10K 10K 10K D4 Q4 PRE-H_ON
109 72 D15 6 14 R16 100
P52/SCK2/IRQ2 PD7/D15 D5 Q5
HEATER BOARD_Circuit Diagram 1/2
110 71 D0 7 13 R55 100

P53/ADTRG/IRQ3 PE0/D0 D6 Q6 DRYER_ON
111 70 D1 8 12 R56 100
PH2/CS6/(IRQ6) PE1/D1 D7 Q7 T37
112 69 D2 9 11 R58 100
R27 PH3/CS7/OE/(IRQ7) PE2/D2 D8 Q8 T43
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
113 68 D3 VCC
10K(NON) PG4/BREQO PE3/D3
114 67 1
PG5/BACK VCC3 E1
CN5 115 66 D4 19
PG6/BREQ PE4/D4 E2
116 65 D5 PC13
D4
D3
D7
D5
D8
D6
D10
D9
1 VCC3 PE5/D5
R22 10K 1%
R20 10K 1%
R33 10K 1%
R30 10K 1%
R35 10K 1%
R32 10K 1%(NON)
R42 10K 1%
R40 10K 1%
PRE-H_THM R23 33 T19 117 64 D6 74VHCT541 CE0.1u
2 P40/AN0 PE6/D6
T18 118 63 D7
3 P41/AN1 PE7/D7
PRINT-H_THM R21 33 T27 119 62
4 P42/AN2 FWE
T26 120 61 HEAT-B_ON 10 1
5 P43/AN3 P61/TMRI1/DREQ1/IRQ9
AFTER-H_THM R34 33 121 60 HEAT-C_ON 2
6 VREF P60/TMRI0/DREQ0/IRQ8
122 59 Cooling FAN 9
7 T24 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15)
R31 33 T31 123 58 BLW_ON 3
8 PRE-H_ON P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14)
T30 124 57 HEAT-D_ON 8
2-29
9 PRINT-H_ON P45/AN5 P25/PO5/TIOCB4/(IRQ13)
R41 33 T34 125 56 4
10 AFTER-H_ON P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12)
T33 126 55 7
RA5
EXBA10E103J
11 P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) 10K

R39 0 RA7 127 54 T23 R28 5 6
12 VCC BLW_FB P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) 10K
PC7 1 8 128 53 T22 R29 VCC3
1 8 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) 10K
53398-1271 CE0.1u R51 33 2 7 129 52 T28 R38 CN6
T25 2 7 P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8)
3 6 130 51 R36 0
3 6 P57/AN15/DA3/IRQ7 IC3 P17/PO15/TIOCB2/TCLKD/EDRAK3 1
R50 33 4 5 131 50 R37 0
4 5 AVSS P16/PO14/TIOCA2/EDRAK2 2
CN7 132 49 R44 0
NC P15/PO13/TIOCB1/TCLKC 3
EXBV8V103J 133 48 R45 0
1 T29 T32 10K P35/SCK1/(OE) P14/PO12/TIOCA1 4
DRYER_THM R43 134 47
2 P34/SCK0 GND 5
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u(NON)
CE0.1u
CE0.1u
135 46 R46 0 Reserve
3 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB 6
136 45 R47 0
4 DRYER_ON GND P12/PO10/TIOCC0/TCLKA 7
RA6 137 44 R52 0
5 P32/RXD0/IrRXD P11/PO9/TIOCB0 8
C17
C16
C19
C18
C21
C20
C23
C22
1 8 138 43 R53 0
6 T7 1 8 P31/TXD1 P10/PO8/TIOCA0 9
2 7 139 42
7 VCC 2 7 P30/TXD0/IrTXD P75/EDACK1/(DACK1) T35
VCC3 3 6 140 41 53398-0990(NON)
8 /DRYER_E 3 6 P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) T36
PC12 4 5 141 40
53398-0890 4 5 P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) T39
CE0.1u 142 CPU ID:0100 39
P82/ETEND2/(IRQ2) VCC3 T41
VCC3 EXBV8V103J 143 38
MD0 NMI T40
VCC3 144 37
PC11 MD1 WDTOVF T42
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
VCC
10K
CE0.1u
RA9 RA8
EXBA10E103J EXBA10E103J
10K
To EXT JUNCTION BOARD VCC3
R62
6
1
6
1
CN8
PC8
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
5 IC4E IC4F
R61
PC9
4 CE0.1u
11 10 13 12 CE0.1u
Monitor 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2
1 R60 10K 74LVC14 74LVC14
IC4D IC4C
53398-0590
8 9 6 5
From SERVO BOARD
74LVC14 74LVC14
VCC3 VCC
CPUID_0
CPUID_1
CPUID_2
CPUID_3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
A[0..15]
+ + RA10
C1 PC1 4 5
C2 PC3 10u/16V CE0.1u 4 5
3 6
10u/16V CE0.1u 3 6
2 7 A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
2 7
CN3 1 8
1 8
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
EXBV8V102J
2
0
0
0
0(NON)
RA11 RA12 RA13

3
EXBA10E103J EXBA10E103J EXBA10E103J
4
VCC3
5
R63
R64
R65
R66
6
1
6
1
6
1
+24V
6
7
5267-07A +
HEATER BOARD
C9 PC2
100u/63V CE0.1u
2
2
CN103 CN100
From AC JUNC BOARD 1 1
2 2 PRE-H Thermistor
3
CN403 FH1 F1 FH2 CN406 53014-02
4
CN101
1 1 5
2 FUSE 250V / 6.3A 2
PRE HEATER 1 6 1
3 PFC-5000 PFC-5000 3 2 PRINT-H Thermistor
53014-06
B03P-VL B2P3-VH 53014-02
CN102
Q403 CN411
1
S202SE2
1 To HEATER CONTROL BOARD 2 After-H Thermistor
2
53014-02
3
4
2
From HEATER BOARD to 117/230V SELECT JUMPER
5
6
CN402
7
4
3
2
1
1 THERMISTOR JUNCTION BOARD
pre_therm 1 3 B4P7-VH
2
3 Q400
print_therm D400 CN405
4 DTC114EK
1SS355
5 1
after_therm PRE HEATER 2
6 2
7 R400 3
pre_heater_on
8 C400 220
print_heater_on B2P3-VH
9 CE0.1u(NON)
after_heater_on CN300 CN301
10
VCC
11 1 1
12 VCC 2 2
From POWER SW 3 3
To DC POWER UNIT 1
53398-1271 +
B03P-VL B2P3-VH
FH3 F2 FH4 CN408 CN302
1 1
C403 PC400 FUSE 250V / 6.3A 2
PRINT HEATER 1 2
10u/16V CE0.1u PFC-5000 PFC-5000 3 3
To DC POWER UNIT 2
B2P3-VH B2P3-VH
CN303
Q404 CN412
1
S202SE2
1 2
2 3
To EXT JUNCTION BOARD
CN400 CN401
HEATER BOARD_Circuit Diagram 2/2
3
B03P-VL
1 1 4
2
2 2 5
to 117/230V SELECT JUMPER
3 6
5267-02A(NON)
7
4
3
2
1
5267-03A(NON)
1 3 B4P7-VH
Q401 D401
DTC114EK 1SS355 CN407
1
2
PRINT HEATER 2
R401 3
C401 220
2-30
B2P3-VH
CE0.1u(NON)
VCC
AC JUNCTION BOARD
FH5 F3 FH6 CN410
1
FUSE 250V / 6.3A 2
AFTER HEATER 1
PFC-5000 PFC-5000 3
CN202 VFAN CN200
B2P3-VH
1 5
2 PC200 3
Q405 CN413
CE0.1u(NON) 1
S202SE2 5267-02A
1 2
2 4
3 6
4
2
to 117/230V SELECT JUMPER From HEATER BOARD MD-S6100-90
5
6
7 To DU-540(BLOWER)
4
3
2
1
1 3 B4P7-VH
Q402 D402 CN203 HVCC HVCC CN201
DTC114EK 1SS355 CN409
1 1
dryer_therm1
1 2 2
2
AFTER HEATER 2 3 3
dryer_on
R402 3 4 4
C402 220 5 5
B2P3-VH /dryer_enable
CE0.1u(NON) 6 6
7 7
VCC
8 PC201 8
D200
53398-0890 CE0.1u MD-S8100-90
RD3.0
CN404
PRE-THERM
1 PRE HEATER THERMISTOR
2 From HEATER BOARD
PRINT-THERM
3 To EXT DU-540(DRYER)
R403 4
PRINT HEATER THERMISTOR
AFTER-THERM
5
0 6 AFTER HEATER THERMISTOR EXT JUNCTION BOARD
53014-06
R404
0

R405
0
2-6 INK SYSTEM BOARD
INK SYSTEM BOARD_Arrangement Diagram (Component Side)
2-31
2
VCC3 CN1
CARTRIDGE IC BOARD Ink_Exist_0
1
1
6
2
CN101 CN103 Ink_Empty_0 175489-4
3
RA8
2 1 4
EXBA10E103J
1 2
CN2
5
2
9
3
8
4
7
5
5268-02A RA9 Ink_Exist_1
10
3 1
5 4
4 5 4 2
VCC3 6 3 Ink_Empty_1 175489-4
6 3 3
CN032-004-000 7 2
7 2 4
8 1
R6 8 1
CN3
D4 22K TP19 C32 C31 C26 C25 EXBV8V101J Ink_Exist_2
CARTRIDGE IC BOARD 1SS355 1
To SERVO BOARD CE470p CE470p CE470p CE470p 2
C201 CN203 Ink_Empty_2 175489-4
3
VCC3
2 1 PC15 4
+ RA7
1 2 C35
VCC PC1 5 4 CN4
5 C19 2.2u/50V 5 4
5268-02A CE0.1u 6 3 Ink_Exist_3
3 CE330p(NON) CE0.1u 6 3 1
7 2
4 7 2 2
20
CN14 8 1 Ink_Empty_3 175489-4
8 1 3
CN032-004-000 IC2 VCC3
6 100 4
SUB_CLK_in TP13 R4 18 2 @SUB_CLK_in C24 C21 C20 C18 EXBV8V101J
5 B0 A0
1
6
SUB_LOAD_in TP6 R3 100 17 3 @SUB_LOAD_in CN5
4 0 B1 A1 CE470p CE470p CE470p CE470p
VCC3
SUB_DATA_out TP4 R2 16 4 @SUB_DATA_out Ink_Exist_4
3 100 B2 A2 1
CARTRIDGE IC BOARD TP1 R1 15 5 @SUB_DATA_in RA1
2 100 B3 A3 2
CN301 CN303 SUB_DATA_in TP14 R5 14 6 @Serial_En EXBA10E103J Ink_Empty_4 175489-4
1 0 B4 A4 3
TP18 R9 13 7 @Sub_to_Servo
2 1 100 B5 A5 4
2
9
3
8
4
7
5
52808-0691 TP22 R10 12 8 @Servo_to_Sub RA3
10
1 2 B6 A6
11 9 5 4 CN6
5 B7 A7 5 4
5268-02A 6 3 Ink_Exist_5
3 C29 C23 C17 C30 C34 6 3 1
19 7 2
4 C33 E 7 2 2
VCC PC12 1 74LVC245 8 1 Ink_Empty_5 175489-4
GND
CE330p CE330p DIR 8 1 3
CN032-004-000 CE0.1u CE330p(NON)
EXBV8V101J 4
C1 C2 C3 C4
TP21
TP20
TP5
CN17 CN8
10
CE470p CE470p CE470p CE470p Ink_Exist_6
1 CE330p CE330p CE330p TCK 1
CARTRIDGE IC BOARD Serial_En VCC3
2 2
CN401 CN403 Sub_to_Servo Ink_Empty_6 175489-4
3 3
Servo_to_Sub RA4
2 1 4 4
5 4
1 2 5 5 4
IC1 6 3 CN9
5 6 3
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
5268-02A 53398-0590 7 2 Ink_Exist_7
3 7 2 1
8 1
4 8 1 2
VCC3 Ink_Empty_7 175489-4
3
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CN032-004-000 51 25 C5 C6 C7 C8 EXBV8V101J
VCC GND VCC 4
VCC
1
6
GND
52 24
CLK2/I
CLK1/I
TMS TMS TCK CE470p CE470p CE470p CE470p
53 23 CN10
TP29 I/O IN TP2
54 22 RA2 Ink_Exist_8
TP30 I/O I/O 1
GND(Bank 1)
GND(Bank 0)
+ C22
CARTRIDGE IC BOARD 55 21 EXBA10E103J
VCCO(Bank 1)
VCCO(Bank 0)
47u/16V TP31 I/O I/O 2
CN501 CN503 56 20 Ink_Empty_8 175489-4
TP25 I/O I/O 3
2
9
3
8
4
7
5
57 19 RA5
10
2 1 GND(Bank 1) I/O 4
VCC3 58 18 5 4
1 2 TP32 I/O GND(Bank 0) 5 4
59 17 6 3 CN11
5 R13 TP26 I/O I/O 6 3
5268-02A 60 16 7 2 Ink_Exist_9
3 10K TP33 I/O I/O 7 2 1
61 15 8 1
4 TP27 I/O I/O 8 1 2
VCC3 62 14 Ink_Empty_9 175489-4
TP34 IN I/O EXBV8V101J 3
CN032-004-000 CN18 63 13
VCCO(Bank 1) VCCO(Bank 0) 4
64 12
1 TP35 I/O IN TP3
65 11 C9 C10 C11 C12 CN12
2 TDO TP36 I/O I/O
66 10 Ink_Exist_10
3 TDI TP37 I/O I/O CE470p CE470p CE470p CE470p 1
CARTRIDGE IC BOARD 67 9
INK SYSTEM BOARD_Circuit Diagram
4 TP38 I/O I/O 2

CN601 CN603 68 8 Ink_Empty_10 175489-4
isp Writer 5 GND(Bank 1) I/O 3
69 7 RA6
2 1 6 TMS I/O GND(Bank 0) 4
70 LC4128V-TQFP100 6 5 4
1 2 7 I/O I/O 5 4
71 5 6 3 CN13
5 8 TCK I/O I/O 6 3
5268-02A 72 4 7 2 Ink_Exist_11
3 R14 I/O I/O 7 2 1
53398-0890 73 3 8 1
4 10K TP39 IN I/O 8 1 2
74 2 Ink_Empty_11 175489-4
TDO TDO TDI 3
CN032-004-000 75 1 C13 C14 C15 C16 EXBV8V101J
VCC GND 4
GND
IN
I/O
I/O
I/O
I/O
GND(Bank 1)
VCC(Bank 1)
I/O
I/O
I/O
I/O/GOE1
CLK3/I
CLK0/I
VCC
I/O/GOE0
I/O
I/O
I/O
VCCO
GND
I/O
I/O
I/O
I/O
VCC3 CE470p CE470p CE470p CE470p
PC18 PC11 PC6 PC5 PC2 TP28
CARTRIDGE IC BOARD
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
CN701 CN703
2-32
2 1
1 2 CE0.1u CE0.1u CE0.1u CE0.1u To INK CARTRIDGE
5 CE0.1u
5268-02A
3 TDI
VCC3 VCC
4 PC17 PC10 PC9 PC4 PC3
TP17 TP16 VCC
CN032-004-000 VCC
TP8
TP7
8
7
6
5
8
7
6
5
8
7
6
5
CE0.1u
R_non
R7 R8 CE0.1u CE0.1u CE0.1u CE0.1u RA12 RA14

8
7
6
5
8
7
6
5
10K 10K RA10 EXBV8V222J EXBV8V222J
8
7
6
5
CARTRIDGE IC BOARD
1
2
3
4
1
2
3
4
CN801 CN803 EXBV8V103J R16 R_non To CARTRIDGE IC
1
2
3
4
2 1 TP15
1
2
3
4
1
2
3
4
IC7 VCC IC5

R18
1 2 1
1
2
3
4
8 1 16 13
5 RXD GND VCC 0 R_non 2
5268-02A 7 2 3 14 R20
3 TXD 1-W COM 1 3
6 3 6 15
4 POL NC D3 INH 2 R_non 4
5 4 11 12 R21
VPP VDD A 3 5
CN032-004-000 UDZS 7.5B 10 1
B 4 R_non 6
DS2480B 9 5 R22
C 5 7
VCC VCC 7 2 CN15
Vee 6 8
VCC R11 8 4 5267-08A
10K(NON) PC16 GND 7 R_non
CARTRIDGE IC BOARD R23
CN901 CN903 TP23 TP24 PC19 TC74HC4051AFT
R12 CE0.1u CE0.1u 1
2 1 10K(NON) R15 R_non 2
VCC R24
1 2 3
VCC
5 R_non 4
5268-02A 0 R25
3 5
5
6
7
8
4 6
8
7
6
5
D1 R26 R_non
7
R_non
CN032-004-000 1SS355 RA13 CN7

5
6
7
8
8
RA11 EXBV8V222J 5267-08A
8
7
6
5
4
3
2
1
EXBV8V103J R17 R_non

1
2
3
4
VCC IC3 VCC3 TP40 R27 R_non

4
3
2
1
1 3 IC4 VCC IC6

R19
CARTRIDGE IC BOARD IN OUT 1

1
2
3
4
CN1001 CN1003 8 1 16 13
RXD GND VCC 0 R_non 2
2 7 2 3 14 R28
2 1 GND TXD 1-W COM 1 3
6 3 6 15
1 2 POL NC INH 2 R_non 4
+ uPC2933T + 5 4 11 12 R29
5 C28 PC8 PC7 C27 VPP VDD A 3 5
5268-02A 10 1 TP9
3 47u/16V CE0.1u CE0.1u 47u/16V B 4 R_non 6
DS2480B(NON) D2 9 5 TP12 R30
4 C 5 7
VCC UDZS 7.5B(NON) VCC 7 2 TP10 CN16
Vee 6 8
CN032-004-000 8 4 TP11 5267-08A
PC14 GND 7
PC13 TC74HC4051AFT
CE0.1u(NON) CE0.1u
CARTRIDGE IC BOARD
CN1101 CN1103
2 1
1 2
5
5268-02A
3
4
CN032-004-000
CARTRIDGE IC BOARD INK TANK BOARD

CN1201 CN1203
2 1
1 2
5
5268-02A
3
4
CN032-004-000
2-7 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
2-33
2
To SERVO BOARD CN700
VCC
To MOTSENS JUNCTION BOARD From MAINTENANCE COVER L SW
1
CN703
2 To Pen Solenoid CN600 CN601
Sol+
12
IL-S-2P-S2T2-E F 1 1
11
Sol- 2 2
10 From SW POWER UNIT1
VCC To SERVO BOARD
9 53398-0290 53014-02
CN702 CN801 VCC CN807
8
7 1 VCC VCC +24V
PinchPos 1 1
6 2 From Pinchroll CN604 CN605 2 2
/Crop_ON
5 3 3 3
CropSens 1 1
4 4 4 4
VCC Position Sensor 2 2
3 R703 NON R700 PhA+ 5 5
53398-0490 3 3
2 PhA-
1
IC700B 5 4 4 6 6
1 + 4.7K VR700 To SERVO BOARD PhB+ From GRIT ENCODER 7
7 220KVR 5 5 B6P-VH
Q700 PhB- 8
52793-1290 6 6 6
- DTB123EK 9 To HEAD BOARD
BA10358F 2 7 7
CN701 8 PC600 8 10
R704 R702 R701 CE1.0u CN806
1 53398-0890 5267-08A B10P-VH
1
3
2.2K 82 100 2 From CROP SENS BOARD 2
3 VCC R600 3
R705 CN800 +41V
10K(NON) 4
VCC NON 53398-0390
C702CE1000p VCC VCC C700 1 5
CE1000p 2 6
CN603 CN602
8
3 7
IC700A PC700 R706 + 1 R601 1 4 8
1.0K(NON) 5 9
3 CE0.1u D700 NON PC701 C701 2 2
+ NON CE0.1u 47u/16V
To SERVO BOARD From AXIS SENSOR 6
1 3 C600 3 V9P-VH
2 7
- 53014-03(NON) CE0.1u(NON) 5267-03A(NON) 8
R707
To TU/FD I/F BOARD
BA10358F B8P-VH CN805
D701 NON
4
NON 1
2
CUT CARRIAGE BOARD From SW POWER UNIT2
B2P-VH
GRIT ENCODER BOARD PSFAN_ON
CN803
1
2
D800 B2P-VH(NON)
R801 D2FL20U
CABLE-ASSY CROP SENS XC-540 To SERVO BOARD 3.3K
VCC
CN300 CN1000 CN1103 CN1102 R802
SUB BOARD_Circuit Diagram 1/4
1 1 1 1 390/1W
VCC
2 2 2 2 To FAN1 PC200 R201 R202 R200 R800 TR801
CABLE-ASSY LINER ENC XC-540 PC500
3 3 3 CE0.1u 330 2.2K 180 5.6K 2SJ529S
5267-02A VCC CE0.1u
NON 53398-0390 CN500 IC500
To POWER UNIT FAN
1
3
1
3
CN1101 1 CN804
1 GND
3
CN200 LENC_PHA 2
1 2 CH.A 1
3
1
IC300 U1000 3
2 1 3 VCC 2
3
GP2S40 NON
To FAN2 LENC_PHB 4 2
2 4 CH.B
5267-02A IC200 + 5267-02A
3
4
2
4
2
2 CNZ1120 HEDS-9730Q50 TR800 CN802
CN1100 53398-0390 DTC114EK
Q200 1
1
1 2
2 To FAN3 DTD113EK
1
4
2
5267-02A
5267-02A(NON) C800 C801 D801
CE0.1u 22u/50V D2FS6
PAPERSIDE
2-34
CROP SENS BOARD SENSOR BOARD FAN JUNCTION BOARD CUT ORG BOARD LINEAR ENCODER BOARD
DC JUNCTION BOARD
NOT USED
CN909 CN910
+A_I0 +A_C0
1 1
CN906 -A_I0 CN903 -A_C0
2 2
+A_I0 -B_I0 PUMP1 +A_C0 -B_C0 CAP UP/DOWN
1 3 1 3
+B_I0 +B_I0 +B_C0 +B_C0
2 4 2 4
-A_I0 +A_I1 -A_C0
3 5 3
-B_I0 -A_I1 -B_C0 5267-04A
4 6 4
From MAIN BOARD +A_I1 -B_I1 PUMP2 +A_W To MAIN BOARD FRONT COVER SW
To TAKEUP UNIT 5 7 5
+B_I1 +B_I1 +B_W CN908 CN900 RA900 CN907
6 8 6
CN401 +24V -A_I1 +A_I3 -A_W +A_W 5 4
7 9 7 1 1 5 4 1
CN403 -B_I1 -A_I3 -B_W -A_W 6 3
1 8 10 8 2 2 6 3 2
+A_I2 -B_I3 PUMP4 +A_C1 -B_W WIPER(1-4Pin) 7 2
2 1 9 11 9 3 3 7 2 3
+B_I2 +B_I3 +B_C1 +B_W 8 1
3 2 10 12 10 4 4 8 1
-A_I2 -A_C1 +A_H 53014-03
4 3 11 11 5
-B_I2 5267-12A -B_C1 -A_H 53398-0490 EXBV8V101J
5 4 12 12 6
+A_I3 +A_H -B_H C902 C901 C900
6 5 13 13 7
+B_I3 +B_H +B_H
7 6 14 14 8 CE100p CE100p CE100p
-A_I3 -A_H CN905
8 7 15 15
-B_I3 -B_H 5267-08A
9 8 16 16 1
VCC CN902
9 17 17 2
53014-09 VCC
18 1 18 PC901
53014-09 53014-02(NON)
19 2 19 CE1.0u
CN404 CAP SENS CN901
20 3 20
To SERVO BOARD
CN402 +24V
1
2
21
22
VCC
PC902
5267-03A To SERVO BOARD 21
22
VCC
1
2 WIPER ORG SENS(1-3Pin) MAINTENANCE COVER L SW
VCC VCC CN904
1 PC401 3 23 CE1.0u 23 3
@/SensWOrg @/SensCVOrg
2 CE0.1u 4 24 24 4 1
@/SensC0 @/SensC1
5 25 25 PC900 5 2
B2P-VH + @/SensHOrg
6 C900 26 26 CE1.0u 6
7 47u/16V52808-2691 52808-2691 5267-06A
8
9
10
53014-10
From DC JUNCTION BOARD
To FEED EXT UNIT
MOTSENS JUNCTION BOARD

TU JUNCTION BOARD
PANEL BOARD
IC103
1
OC IC101A VHC14
11 IC100D
CLK
12 2 1
PD0 2 19 11
1D 1Q
PD1 3 18 13
2D 2Q
PD2 4 17
3D 3Q VHC32
PD3 5 16
4D 4Q
PD4 6 15
C107 5D 5Q
PD5 7 14
NON 6D 6Q
PD6 8 13
R116 7D 7Q
PD7 9 12 VCC
100 8D 8Q
VHCT574 BUSY VCC
LED102
R105
3
PC103 PC100 PC101 PC102 PC106 PC105 PC104 PC107
IC100A VHC32 Q107 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
R113 100 330
1 2 SEL6410E TH12 RT
3
2 DTD113EK
C108
CE100p
1
IC100B VHC32 BASE
R114 100 LED105
VCC 4 VCC VCC R107
3
6
5 Q105
C100 180
2 SLR343BBT3F
CE100p R102
+
C105 10K DTD113EK
47u/16V IC100C VHC32 CN100 LCD1
R115 100
1
CN101 9 VSS PAUSE
1 LED103
8 VDD R106
24 2
10 V0
23 C106 3
/SW2 RS LCD EW162G2GLY 180(NON)
22 CE100p 4
R/W SLR343BBT3F(NON)
21 5
LCD_RS IC102 E
20 6
LCD_R/W PD0 18 2 DB0 PAUSE
19 B0 A0 7 LED104
LCD_E PD1 17 3 DB1 R111
18 B1 A1 8
3
PD0 PD2 16 4 DB2
17 B2 A2 9 Q102
PD1 PD3 15 5 DB3 180
16 B3 A3 10 To LCD
PD2 PD4 14 6 DB4 2 SLR343BBT3F

15 B4 A4 11
PD3 PD5 13 7 DB5
14 B5 A5 12 DTD113EK
PD4 PD6 12 8 DB6
13 B6 A6 13
PD5 PD7 11 9 DB7
12 B7 A7 14
1
PD6 VLED
11 15
PD7 19 R100 VCC VLSS
10 E 16
3
/LCD_CS 1 POWER
9 DIR Q100 LED107
VCC 470 MDF7-16P-2.54DSA R112
8 R117 100
3
/LED VHCT245 2 R101 R104 2SK2796S
7 10K Q103
C103 Q101 10K 180
6
To MAIN BOARD
/SW0 PD[0..7] DTD113EK R103 2 SLR343BBT3F
5 NON
4 DTD113EK
1
/SW1
3 100
IC107
2
1
/RESET PD1 3 2 LCD_ON SETUP
1 D1 Q1 LED100
PD3 4 5 BUSY_LED R109
D2 Q2
52806-2410 PD5 7 6 BASE LED
D3 Q3
PD7 8 9 BUZZER 180(NON)
D4 Q4
PD6 13 12 PAUSE_LED SLR343BBT3F(NON)
D5 Q5
2-35
PD4 14 15 POWER_LED
D6 Q6
PD2 17 16 SETUP_LED SETUP
D7 Q7 LED101
PD0 18 19 ALGIN_LED R110
D8 Q8
3
11 VCC Q106
R120 100 CLK 180
1 2 SLR343BBT3F
CLR
1
6
C104
HCT273 DTD113EK
NON RA102
1
EXBA10E103J
2
9
3
8
4
7
5
IC106 HEATER CONFIG
10
PD0 2 18 SHEET_CUT LED106
A0 B0 R108
3
PD1 3 17 PAUSE SW115 EVQ21305R SHEET CUT

A1 B1 Q108
PD2 4 16 POWER 180
A2 B2 SW109
PD3 5 15 SETUP EVQ21305R PAUSE 2 SLR343BBT3F
A3 B3
PD4 6 14 HEATER_CONFIG
A4 B4 SW120 DTD113EK
PD5 7 13 TOOL_UD EVQ21305R POWER
A5 B5
PD6 8 12 BASE
A6 B6 SW105
1
PD7 9 11 AUTO CROP EVQ21305R SETUP

A7 B7
R118 100 SW119
19 VCC EVQ21305R HEATER CONFIG VCC
E
C102 1 BZ100
DIR
1
6
SW104 EVQ21305R(NON) TOOL U/D
NON VHCT245 1
RA101 SW114 EVQ21305R BASE
3
EXBA10E103J 2
SW108 EVQ21305R(NON) AUTO CROP Q104
2
9
3
8
4
7
5
IC105 2
10
PD0 2 18 MEB-12C-5
A0 B0 DTD113EK
PD1 3 17 RIGHT CURSOR
A1 B1 SW111
PD2 4 16 UP CURSOR EVQ21305R RIGHT CURSOR
A2 B2
1
PD3 5 15 LEFT CURSOR BUZZER

A3 B3 SW106
PD4 6 14 EVQ21305R UP CURSOR
A4 B4
PD5 7 13 ENTER
A5 B5 SW110
PD6 8 12 DOWN CURSOR EVQ21305R LEFT CURSOR
A6 B6 IC101B
PD7 9 11 MENU
A7 B7 SW118 EVQ21305R ENTER 3 4
R119 100
19 VCC
E SW113
C101 1 EVQ21305R DOWN CURSOR VHC14
DIR
1
6
NON SW117 IC101C
VHCT245 EVQ21305R MENU
RA100 5 6
EXBA10E103J
VHC14
2
9
3
8
4
7
5
IC104
10
IC101D
PD0 2 18 CUT_CONFIG
A0 B0 SW116
PD1 3 17 TEST_CUT EVQ21305R CUT CONFIG 9 8
A1 B1
PD2 4 16 CLEANING
A2 B2 SW112
PD3 5 15 TEST_PRINT EVQ21305R TEST CUT VHC14
A3 B3
PD4 6 14 Reserve_1
A4 B4 SW107 IC101E
PD5 7 13 Reserve_2 EVQ21305R CLEANING
A5 B5
PD6 8 12 Reserve_3 11 10
A6 B6 SW103
PD7 9 11 EVQ21305R TEST PRINT
A7 B7
VHC14
19 SW102 EVQ21305R(NON) Reserve 1
E IC101F
1
DIR SW101 EVQ21305R(NON) Reserve 2 13 12
VHCT245
SW100 EVQ21305R Reserve 3 VHC14
2
2
VCC VHV0
VHV1
C8 + C1 C5 + C2 C6 + C3
CE0.1u CE0.1u
CE0.1u
47u/16V 10u/50V
10u/50V
VHV0 VCC
VHV0 VCC CN3 VHV1
CN2 VHV0 CN4
1
VHV0 0 HEAD VHV0 VHV1
1 2 1 HEAD 1 2 HEAD
VHV0 GND VHV1
2 3 2
GND VCC VHV0 COM1_A VCC VHV0 GND VCC VHV1
3 4 3
GND GND GND
4 5 4
COM0_A COM1_A COM2_A
5 6 5
GND CN15 GND CN8 GND CN16
6 7 6
COM0_A TP74 VHV0 COM1_A TP45 VHV0 COM2_A TP76 VHV1
7 21 8 21 7 21
GND GND GND GND GND GND
8 20 9 20 8 20
COM0_A COM0_B COM1_B COM1_B COM2_A COM2_B
9 19 10 19 9 19
10 18 11 18 10 18
COM0_B COM0_B COM1_B COM1_B COM2_B COM2_B
11 17 12 17 11 17
12 16 13 16 12 16
13 15 14 15 13 15
GND TP62 TP63 TP64 GND GND TP43 TP42 TP41 GND GND TP4 TP5 TP6 GND
14 14 15 14 14 14
COM0_B GND VCC GND COM2_B GND
15 13 16 13 15 13
GND VCC /P_SIDE_SENS VCC GND VCC
16 12 17 12 16 12
VCC NCHG0 GND NCHG1 GND NCHG2
17 11 18 11 17 11
HEAD_TH_BU GND HEAD_U/D_H GND ENC_PHA GND
18 10 19 10 18 10
GND LAT0 GND LAT1 GND LAT2
19 9 20 9 19 9
P_SIDE GND HEAD_U/D_L GND ENC_PHB GND
20 8 21 8 20 8
GND CH0 GND CH1 GND CH2
21 7 22 7 21 7
LAT0 GND LAT1 GND LAT2 GND
22 6 23 6 22 6
GND NC GND NC GND NC
23 5 24 5 23 5
CH0 SCK0_ZB CH1 SCK1_ZB CH2 SCK2_ZB
FROM Head Board

To Head0 Module
FROM Head Board
To Head1 Module
FROM Head Board
To Head2 Module
24 4 25 4 24 4
GND SCK0_YB GND SCK1_YB GND SCK2_YB
25 3 26 3 25 3
NCHG0 SI0_ZB NCHG1 SI1_ZB NCHG2 SI2_ZB
26 2 27 2 26 2
GND SI0_YB GND SI1_YB GND SI2_YB
27 1 28 1 27 1
GND SCK1_ZA GND
28 29 28
SCK0_YA 52808-2191 SCK1_YA TP32 TP33 TP34 TP44 52808-2191 SCK2_YA 52808-2191
29 30 29
SCK0_ZA TP54 TP53 TP52 TP51 SI1_ZA SCK2_ZA TP19 TP20 TP21 TP35
30 31 30
SI0_YA SI1_YA SI2_YA
31 32 31
SI0_ZA SCK1_ZB SI2_ZA
32 33 32
SCK0_YB SCK1_YB SCK2_YB
33 34 33
SCK0_ZB SI1_ZB SCK2_ZB
34 35 34
SI0_YB SI1_YB SI2_YB
35 36 35
SI0_ZB SI2_ZB
36 36FMN-BTK 36
36FMN-BTK 36FMN-BTK
VCC VCC VCC
TP75
CN18 TP47 CN11 TP77 CN19
GND GND GND
21 21 21
20 20 20
GND GND GND
19 19 19
18 18 18
GND GND GND
17 17 17
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
HEAD_TH NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG0 NCHG1 NCHG2
10 10 10
GND GND GND
9 9 9
LAT0 LAT1 LAT2
8 8 8
TP58 TP57 TP56 TP55 GND TP2 TP1 TP8 TP7 GND TP12 TP11 TP10 TP9 GND
2-36
7 7 7
CH0 CH1 CH2
6 6 6
NC NC NC
5 5 5
SCK0_YA SCK1_YA SCK2_YA
To Head0 Module
To Head1 Module
To Head2 Module
4 4 4
SCK0_ZA SCK1_ZA SCK2_ZA
3 3 3
2 2 2
SI0_ZA SI1_ZA SI2_ZA
1 1 1
52808-2191 52808-2191 52808-2191
ENC_PHA
/P_SIDE_SENS
VCC
ENC_PHB
HEAD_U/D_H
C9
CE0.1u HEAD_U/D_L
8
IC1A
3 R6
R4 +
1 0
0 - 2
BA10358F R7 VCC
10K 1%
4
R5
NON
VCC
VCC
1
R12 R13
TR1 To PAPERSIDE SENSOR BOARD To LINEAR ENCODER BOARD
NON 1.0K
CN22
2 CN21
/P_SIDE_SENS 1
R10 R11 1 ENC_PHA 2
IC1B DTB123EK 2 3
3
82 100 3 ENC_PHB 4
5
+ VR1
7 53261-0390 53261-0490
6 22K
-
VCC LED1
BA10358F R1
R9 2.2K 330
PRINT CARRIAGE BOARD 1/2
SEL6410E-TP5
C11
R8 CE1000p
C10 CE1000p 3.3K
D1
1SS355
D2
1SS355
VHV2
C7 + C4
CE0.1u
10u/50V
VHV1 VCC VHV2 VCC
CN5 VHV2 VCC CN7
VHV1 CN6 VHV2
1 1
VHV1 4 HEAD VHV2 VHV2
2 1 5 HEAD 2 6 HEAD
GND VHV2 GND
3 2 3
COM4_A VCC VHV1 GND VCC VHV2 COM6_A VCC VHV2
4 3 4
GND GND GND
5 4 5
6 5 6
GND CN9 GND CN17 GND CN10
7 6 7
COM4_A TP46 VHV1 COM5_A TP22 VHV2 COM6_A TP39 VHV2
8 21 7 21 8 21
9 20 8 20 9 20
COM4_B COM4_B COM5_A COM5_B COM6_B COM6_B
10 19 9 19 10 19
11 18 10 18 11 18
12 17 11 17 12 17
13 16 12 16 13 16
14 15 13 15 14 15
GND TP16 TP17 TP18 GND GND TP61 TP68 TP67 GND GND TP36 TP37 TP38 GND
15 14 14 14 15 14
GND GND COM5_B GND GND GND
16 13 15 13 16 13
VCC VCC GND VCC VCC VCC
17 12 16 12 17 12
GND NCHG4 VCC NCHG5 GND NCHG6
18 11 17 11 18 11
19 10 18 10 19 10
GND LAT4 GND LAT5 GND LAT6
20 9 19 9 20 9
21 8 20 8 21 8
GND CH4 GND CH5 GND CH6
22 7 21 7 22 7
LAT4 GND LAT5 GND LAT6 GND
23 6 22 6 23 6
GND NC GND NC GND NC
24 5 23 5 24 5
CH4 SCK4_ZB CH5 SCK5_ZB CH6 SCK6_ZB
FROM Head Board

To Head4 Module
FROM Head Board
To Head5 Module
FROM Head Board
To Head6 Module
25 4 24 4 25 4
GND SCK4_YB GND SCK5_YB GND SCK6_YB
26 3 25 3 26 3
NCHG4 SI4_ZB NCHG5 SI5_ZB NCHG6 SI6_ZB
27 2 26 2 27 2
GND SI4_YB GND SI5_YB GND SI6_YB
28 1 27 1 28 1
SCK4_ZA GND SCK6_ZA
29 28 29
SCK4_YA TP15TP14TP13TP3 52808-2191 SCK5_YA 52808-2191 SCK6_YA TP27 TP26 TP25 TP24 52808-2191
30 29 30
SI4_ZA SCK5_ZA TP66 TP65 TP70 TP69 SI6_ZA
31 30 31
32 31 32
SCK4_ZB SI5_ZA SCK6_ZB
33 32 33
SCK4_YB SCK5_YB SCK6_YB
34 33 34
SI4_ZB SCK5_ZB SI6_ZB
35 34 35
SI4_YB SI5_YB SI6_YB
36 35 36
SI5_ZB
36
36FMN-BTK 36FMN-BTK
36FMN-BTK
VCC VCC VCC

TP48
CN12 TP23 CN20 TP40 CN13
GND GND GND
21 21 21
20 20 20
GND GND GND
19 19 19
18 18 18
GND GND GND
17 17 17
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
NC NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
10 10 10
GND GND GND
9 9 9
LAT4 LAT5 LAT6
8 8 8
TP50 TP49 TP60 TP59 GND TP71 TP72 TP73 TP78 GND TP30 TP31 TP29 TP28 GND
7 7 7
CH4 CH5 CH6
6 6 6
NC NC NC
5 5 5
To Head4 Module
SCK4_YA SCK5_YA SCK6_YA
To Head5 Module
To Head6 Module
2-37
4 4 4
SCK4_ZA SCK5_ZA SCK6_ZA
3 3 3
2 2 2
SI4_ZA SI5_ZA SI6_ZA
1 1 1
52808-2191 52808-2191 52808-2191
VCC
CN1
1
COM0_A
COM0_A 2 R2 R3
COM0_B
COM0_B 3 1K 1K
COM1_A
COM1_A 4 CN14
COM1_B
COM1_B 5
COM2_A 1
COM2_A 6
COM2_B HEAD_U/D_H 2
COM2_B 7 To D-Picks
COM4_A 3
COM4_A 8
COM4_B 4 To HEAD UP/DOWN SENSOR
COM4_B 9
COM5_A HEAD_U/D_L 5
COM5_A 10
COM5_B 6
COM5_B 11
COM6_A
COM6_A 12 53261-0690
COM6_B
COM6_B 13
53398-1390
PRINT CARRIAGE BOARD 1/2

2
2-8 TAKEUP BOARD
TAKEUP BOARD_Arrangement Diagram (Component Side)
2-38
VCC3
VCC3
R1
CN1 10K Q2
1
DTA114EKA VCC3
1
2 TDO TP17
3 TDI
1
2
4
isp Writer 5 Q1
6 TMS TP16 DTA114EKA
3
VCC3 VCC3 VCC3 VCC3 2
7
CN7
8 TCK R16 R15
220 1
3
53398-0890 220
R2 LED1 2
10K LNJ308G8LRA 53014-02
CN3 VCC
1 R3 PC5 PC6 PC4 PC3
SENSOR 2 CE0.1u CE0.1u CE0.1u CE0.1u
TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
3 33
53014-03 C10 VCC3
CE100p
CN11 VCC24
VCC3
1 R32
SENSOR INPUT 2
48
47
46
45
44
43
42
41
40
39
38
37
CX-491 3 33
C9
5267-03A R4 R33 CE100p
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1.0K 1.0K
GND
VCC3 R19 R18 R17
I/O_A8
I/O_A6
I/O_A4
I/O_A2
CLK0/I
CLK3/I
I/O_D8
I/O_D12
I/O_D10
1 36 4.7K 4.7K 4.7K
D10
D11
D12
D13
D14
D15
TDI TDI VCC
SENS2 2 35 VCC
I/O_A10 TDO TDO
I/O_A0/GEO0
R14 R10 SENS1 3 34
I/O_D14/GOE1
I/O_A12 I/O_D6 TP18
4 33
1.0K 1.0K TP1 I/O_A14 I/O_D4 TP19
5 32
GND I/O_D2 TP20
CN6 RA2 6 31
VCCO I/O_D0 TP21
TO MODE SELECT SW 4 5 MODE_CW 7 30
1 4 5 I/O_B0 IC3 VCCO
3 6 MODE_CCW 8 29
2 3 6 I/O_B2 GND R20
1:AUTO ON FORWARD 2 7 TMFOR 9 28
3 2 7 I/O_B4 I/O_C14 MTRON
1 8 TMBACK 10 27 33
2,3:OFF 4 1 8 I/O_B6 I/O_C12
11 26
TCK TCK I/O_C10
5
6
7
8
4:AUTO ON REVERSE 5267-04A EXBV8V330J 12 LC4064V-75NT48C(48PIN-TQFP) 25
VCC TMS TMS R21
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
CN4
C5 MTRIN2
RA1
5
6
7
8
TAKEUP BOARD_Circuit Diagram
1 33
TO MANUAL SW EXBV8V103J CE100p
4
3
2
1
D3
D4
D5
D6
D7
D8
GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8
2
1:FORWARD 3 C7 C6 C8 R22
4 CE100p CE100p CE100p MTRIN1
4
3
2
1
3:OFF 33
13
14
15
16
17
18
19
20
21
22
23
24
5
VCC3
5:REVERSE 5267-05A
D18 PWM f : 128Hz
R11
1SS355 Duty : 47%(L=ON)
22K
TP2
TP7
CLK1
VCC3 TP15 C25 C26 C27
TP13
/RESET
VCC
+ R23
C15
4.7K
8
2.2u/50V VCC3 C20
SW1
SW2
CABLE-ASSY,TU IF EXT XC-540 IC4
TP14
1SS355(NON)
1SS355(NON)
D20
D19
CN2 RA3 R26 CE0.1u 4 3
1.0K R Q
/TU_ENABLE 4 5
1 4 5
VCC
IN1 3 6
2-39
2 3 6 R25
/TU_STATE 2 7 1.0K 2 7 R24
3 2 7 TRIG DIS
OUT1 1 8 SW1 47K
4 1 8
4 1
5
EXBV8V330J 3 2 5 6
10K
10K
GND
CVolt THR
10K
10K
53014-0510
CE100p
CE100p
CE100p
CE100p
KHS22E NE555PS
C23 C22
1
VCC3 VCC3
C11
C12
C18
C17
R8
R9
R13
R12
1SS355(NON)
1SS355(NON)
CE0.01u CE0.022u
D17
D16
VCC24
C35 C34
220u/50V CE0.1u VCC24
VCC
C29 C28 +
14
12
CE0.01u CE0.1u
R29 IC5
4.7K
D1 D2 3 VCC
FB
+5
2 D22 D21
REF
INV1 C31
2
1 D2FL20U
NONI1 CE0.022u D2FL20U
CABLE-ASSY,TU IF EXT XC-540 1SS355 1SS355 R30 8 IC6
IC1 C1
15 9 11 4
CN5 VCC24 L4960 VCC IC2 VCC3 1.0K INV2 E1 EN BOOT1
VS
FL1 L1 C30 16 11
1 7 1 3 NONI2 C2
1 1 7 IN OUT CE0.01u 10 5 CN12
2 EXCELDR35V E2 IN1
4 3 BLACK
2 DEAD OUT1 1
DC24V 3 C21 CL02BE181 GND 13 7 RED TAKE UP MOTOR
GND
C
R
6 OC IN2 2
4 CE0.1u(NON) 6 1
uPC2933T OUT2
5
4
3
2
FL2 R31 9 5566-02A
53014-04 VREF
7
5
6
47u/16V
47u/16V
47u/16V
4.7K
100u/63V
CE0.1u
100K
10u/35V
CE0.1u
CE0.1u
EXCELDR35V + + D9 + + + UPC494GS 8
5
4
2
CN9 BOOT2
D5S6M
GND
SENSE
1 C24 C32
15K 3
C19
C16
C3
PC2
PC1
CE0.01u L6203 CE0.022u
C1
C2
R6
C14
R27 R28
6
MTRON
4.7K
10
B2P-VH(NON) MTRON
CE2200p
4.7K 1.0K
CN8 R34
CN10 MTRIN2 C33 D24 D23
R5
1
C13
MTRIN2
R7
1 MTRIN1 0.56/2W D2FL20U D2FL20U
2 MTRIN1
2
C4
CE0.033u
HEC2305-01-250(NON) B2P-VH(NON)
CE0.22u
TAKE UP BOARD
2
2-9 MAINTENANCE PARTS LIST _ Electrical Parts
SERVO BOARD
Reference No. Parts No Description Function
Q4 15119122 TR,FET 2SJ535 MOTOR POWER SUPPLY
IC2 15189105 IC-LINEAR,MTD2005-7101 MOTOR DRIVER(Right PUMP)
IC3 15189105 IC-LINEAR,MTD2005-7101 MOTOR DRIVER(Left PUMP)
IC4 15189105 IC-LINEAR,MTD2005-7101 MOTOR DRIVER(Middle PUMP)
HEAD BOARD
TR6,TR8 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(CYAN)
TR5,TR7 15129122 TR, 2SC4131 GB
TR9,TR11 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(MAGENTA)
2 TR10,TR12
TR22,TR24
15129122
15129121
TR, 2SC4131 GB
TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(YELLOW)
TR21,TR23 15129122 TR, 2SC4131 GB
TR25,TR27 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(BLACK)
TR26,TR28 15129122 TR, 2SC4131 GB
TR38,TR40 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR37,TR39 15129122 TR, 2SC4131 GB
TR41,TR43 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR42,TR44 15129122 TR, 2SC4131 GB
F1 1000001053 FUSE,01543.15DR HEAD POWER FUSE (CYAN, MAGENTA)
F2 1000001053 FUSE,01543.15DR HEAD POWER FUSE (YELLOW, BLACK)
F3 1000001053 FUSE,01543.15DR HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA)
TR66 15119122 TR,FET 2SJ535 HEAD POWER SUPPLY
TAKE UP BOARD
D9 15019104 DI,D5S6M-7000 POWER SUPPLY
IC1 15199237 V.RGL L4960 SWITCHING REGULATOR
IC6 15199952 IC L6203 MOTOR DRIVER

Q403 1E+09 RELAY,S202SE2F HEATER DRIVER (PRE HEATER)
Q404 1E+09 RELAY,S202SE2F HEATER DRIVER (PRINT HEATER)
Q405 1E+09 RELAY,S202SE2F HEATER DRIVER (DRYER HEATER)
F1 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER)
F2 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER)
F3 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)
2-40
3 Replacement of Main Parts
To Ensure safe Work
Turn off the Main Power SW, and unplug the power cable of the Printer
before performing parts replacement.
In case that the DU-540 (Option Dryer) is installed, unplug the power
cables of both printer and DU-540 (Option Dryer) before performing
parts replacement.
It is not possible to cut power of completely only by turning off the secondary power
SWs.
UNPLUG
AC INLET for the

Printer Unit. - Rear View -
AC INLET for the

Dryer Unit.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min.(1 Head) CUTTING CARRIAGE BOARD REPLACEMENT : 7min.

1. THERMISTOR CHECK 1. TOOL UP/DOWN CHECK
2. HEAD ALIGNMENT 2. TOOL UP/DOWN SENSOR CHECK *5
3. HEAD INFORMATION CLEAR 3. PINCH ROLLER SENSOR CHECK
4. CAP HEIGHT CHECK *7 4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT 5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 60min. 6. PRINT / CUT POSITION ADJUSTMENT Adj.Time:26min.
< Total Time : 80min. > < Total Time : 33min. >
WIPER REPLACEMENT : 5min. CARRIAGE BOARD REPLACEMENT : 15min.
< Total Time : 5min. > 1. HEAD UP/DOWN SENSOR CHECK *5
2. THERMISTOR CHECK
TOOL CARRIAGE REPLACEMENT : 20min. 3. LINEAR ENCODER SETUP Adj. Time : 5min.
1. LIMIT & CUT DOWN POSITION ADJUSTMENT <Total Time : 20min.>
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT PANEL BOARD REPLACEMENT : 7min.
4. CROP MARK SENSOR ADJUSTMENT 1. LCD/LED/BUZ CHECK *6
5. CROP-CUT ADJUSTMENT 2. KEY CHECK *4 Adj. Time : 3min.
6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 52min. < Total Time : 10min. >
< Total Time : 72min. >
SERVO BOARD REPLACEMENT : 12min.
1. PINCH ROLLER SENSOR CHECK
CAP TOP REPLACEMENT : 30min. (6 pcs.) 2. AGING
1. CAP HEIGHT ADJUSTMENT Adj. Time : 2min. 3. TOOL PRESSURE ADJUSTMENT
< Total Time : 32min. > 4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
CARRIAGE MOTOR REPLACEMENT : 20min. 6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 38min.
1. SERVO LOCK CHECK <Total Time : 50min.>
2. AGING
3. MOTOR HOURS CLEAR Adj. Time : 5min. INK TUBE REPLACEMENT : 75min. (12pcs.)
< Total Time : 25min. > < Total Time : 75min. >
PUMP REPLACEMENT : 25min. (3 pcs.) CARRIAGE WIRE REPLACEMENT : 30min.
1. PUMP TIMES CLEAR 1. BELT TENSION ADJUSTMENT
< Total Time : 25min. > 2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
MAIN BOARD REPLACEMENT : 30min. 4. CUTTING QUALITY CHECK Adj. Time : 20min.
1. DIP SW SETTING < Total Time : 50min. >
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION ENCODER SCALE REPLACEMENT : 25min.
4. SYSTEM PARAMETER INITIALIZE 1. LINEAR ENCODER SETUP Adj. Time : 3min.
5. IP ADDRESS SETTING < Total Time : 28min. >
6. NETWORK CONTROLLER OF
FIRMWARE VERSION CONFIRMATION *6 TU BOARD REPLACEMENT : 15min.
7. HEAD RANK SETTING < Total Time : 15min. >
8. SERIAL NUMBER INPUT *1
9. CAP & WIPER CHECK *2 FLEXIBLE CABLE REPLACEMENT : 40min.
10. CAP HEIGHT CHECK *7 1. LINEAR ENCODER SETUP Adj. Time : 3min.
11. SENSOR CHECK < Total Time : 43min. >
12. LIMIT & CUT DOWN POSITION INITIALIZE BATTERY REPLACEMENT : 7min.
13. LINEAR ENCODER SETUP 1. BATTERY FLAG CLEAR *3
14. TOOL PRESSURE ADJUSTMENT < Total Time : 7min. >
15. INK TYPE SETTING
16. HEAD ALIGNMENT
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT/CUT POSITION ADJUSTMENT
21. DRAIN BOTTLE COUNTER RESET *8
Adj. Time : 90min.
HEAD BOARD REPLACEMENT : 10min.
1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK *5
3. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [I/S CHECK].
*3 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].
*6 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >[CHECK GAP].
*8 It can be performed in the [MENU] > [SUB MENU] >[MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET DRAIN
COUNTER].
3-2
3-1 HEAD REPLACEMENT
Turn on the Sub Power SW while pressing the Left, Right
1
and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [HEAD REPLACE], and select

2
the group of the target Head.
SERVICE MENU
SUB MENU
[ ] [ ]
Check the ink amount in the Drain Bottle.
SUB MENU
PUMP UP
[ ]
PUMP UP
A B C
Select [PRINT MENU] > [HEAD RANK], and select the HEAD RANK
3 SERVICE MENU
Head No. of the head that you are going to replace and PRINT MENU 5CY2F2F
input the Head Rank written on the new head. [ ]

Input the Head Rank by selecting the digit with the Left PRINT MENU
and Right keys, and changing the parameters with the HEAD RANK
Up and Down keys. [ ]
Press the [ENTER] key to save the settings. HEAD RANK
HEAD 1
* The Head No. becomes [HEAD1], [HEAD2], [HEAD3] [ ]
from the Head at the left end in order. HEAD RANK 1
1234567 (1/5)
Remove the Front Cover, Right I/S Cover and Right Inner
4 Front Cover
Right I/S Cover
Plate.
Right Inner Plate has a small hook on its right

bottom and it is inserted to the lower cover.
Be cautious when removing it.
Right Inner
Plate
3-3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
5 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Turn off the Sub Power SW, and then turn off the Main
6
Power SW.
When replacing the Head, it is necessary to

turn off the Main Power SW. If not, the Head of
the Main Board could be broken. We
recommend replacing the Head with plugging
off the AC Cord. Main Power SW
< Rear view >
Remove the 4 screws as shown in the figure to remove

7 Carriage Cover Holes on the Top Cover
the Carriage Cover.
There are 2 holes on the Top Cover. 2 upper

side screws can be removed from the Top
Cover.
Remove the Damper Plate, and remove the 2 Ink

8 Damper Plate
Dampers from the Head which will be replaced.
Be sure to remove and fix the Ink Damper with

the Head Board Cover fixed. It prevents the ink
from dropping on the Head Board. If the ink
drops on the Head Board, Head will be broken.
3-4
9
the Head Board Cover.
Head Board Cover
Disconnect the 2 flexible cables from the Head.

10 Flexible Cable
Make sure that LED on the Carriage Board is

off when disconnecting the flexible cables.
Remove the Spring, and remove the 3 screws fixing the

11
Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.
Spring
Remove the Head from the Head Adapter and fix the new
12 5CY2F2F
Head to the Head Adapter. Head
Make sure to fix the Head by pressing it to the

bottom left corner of the Adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
Head Adapter
3-5
Install the Head to the Head Carriage with the 3 screws
13
temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.
Use the 2kgf·cm torque driver (ST-056) to

tighten up the screws.
Spring
Connect the 2 flexible cables to the Head Board.

14 Flexible Cable
Be careful not to connect the wrong flexible

cable.
Fix the Head Board Cover temporarily.

15
Head Board Cover
Replace the new 2 Ink Dampers, and fix to the Head.

16
Make sure to replace the Dampers when the
Head is replaced.
Do not hold both sides of the Ink Damper so
hard. It could break.
You can connect either Ink Damper to the either
connector on the Head, however, basically
please connect the Ink Damper which has the
Ink Tube with 2 lines to rear side and connect
the Ink Damper which has the Ink Tube with 1
line to front side.
3-6
Fix the Damper Plate.
17 Damper Plate
Make sure not to press it down to the Dampers.

Dampers could break.
* Fix the screws at the bottom of the long screw
hole.
After turning on the Main Power SW, turn on the Sub

18
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode. [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [HEAD REPLACE], and select

19 SERVICE MENU
the group of the target Head, and press the [ENTER] SUB MENU
key. [ ] [ ]
SUB MENU
HEAD REPLACE
Check the ink amount in the Drain Bottle, and press the [ ]
[ENTER] key. HEAD REPLACE
A B C
HEAD REPLACE
A
[ENTER]
CHECK
DRAIN BOTTLE
[ENTER]
Go through the following sequences to perform the Head

REMOVE SOL CRT.
Cleaning and Ink Filling 12345678910111
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID [ENTER]
12345678910111
SET SOL CRT.
12345678910111
FILLING INK...
>>>
FILLING INK...
>>>
REMOVE SOL CL
12345678910111
CHECK
DRAIN BOTTLE
FILLING INK... [ENTER]
>>>
3-7
If you dispose of the drained ink when performing [PUMP
UP] at 2 ,select [SUB MENU] > SUB MENU
[MAINTENANCE] >[DRAIN BOTTLE] >[EMPTY DRAIN
BOTTLE] > [RESET DRAIN COUNTER] in the User's SUB MENU
MAINTENANCE
menu, and press the [ENTER] key to reset the drain
counter.
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
Enter the Service Mode and perform the following adjustments.

20
1. THERMISTOR CHECK
2. [4-5 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-8 CAP HEIGHT ADJUSTMENT]
5. [4-10 CROP-CUT ADJUSTMENT]
6. [4-11 PRINT / CUT POSITION ADJUSTMENT]
HOW TO CLEAR THE HEAD INFORMATION SERVICE MENU

HISTORY MENU
[ ]
After THERMISTOR CHECK and HEAD ALIGNMENT, HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR ALL
clear the HEAD INFORMATION from the [SERVICE
[ ][ ] [ ]
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select HEAD GROUP
CLEAR H6
the Head you replaced and press the [ENTER] key.
[ ]
HEAD GROUP
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3] CLEAR H5
[ ]
from the Head at the left end in order.
HEAD GROUP
CLEAR H4
[ ]
HEAD GROUP
CLEAR H3
[ ]
HEAD GROUP
CLEAR H2
[ ]
HEAD GROUP
CLEAR H1
< Note for fixing the Carriage Cover > Carriage Cover
Fix the Carriage Cover with the 4 screws shown in the figure
temporarily. And tighten them without distorting the Cover.
Be careful not to distort the Carriage Cover when

tightening the 2 front screws.
The Carriage is distorted and the Head position may
shift.
Screw
3-8
3-2 WIPER REPLACEMENT
Select [SUB MENU] > [MAINTENANCE] > [REPLACE

1
WIPER] in the User's Menu, and press the [ENTER] key.

[ ][ ]

[ ][ ]

The Head Carriage moves to a location permitting wiper

2 OPEN FRONT
replacement, and then the screen shown in the figure
appears.
COVER
Open the Front Cover. Front Cover
The screen shown in the figure appears.

3
FINISHED?
Using tweezers, grasp the bottom portion of the Wiper

4 Wiper Carriage Scraper
and take it off the hook.
Clean the Wiper Carriage and Scraper using the

Cleaning stick if they need to be cleaned.
3-9
Remove the Wiper and install the new one.
5
Make sure to fix the wiper so that the rubber

side faces the front.
Use the tweezers to press the area shown in the figure

6
and engage the Wiper on the hook.
Make sure to engage it on the hook. If the Wiper

is not hooked, it may fall off during use.
Close the Front Cover, and press [ENTER] key.

7
The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.
MAINTENANCE
REPLACE WIPER
3-10
3-3 CAP TOP REPLACEMENT
Remove the Front Cover and Right I/S Cover.

1
Front Cover
Right I/S Cover

2
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3 SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage slowly leftwards so that it is not

4
above the Capping Unit.
Remove the media if it is loaded.
3-11
Remove the 5 screws shown in the figure to remove the
5
Pump Cover together with the Right Inner Plate.
Pump Cover Right Inner Plate
Select [I/S MENU] > [I/S CONTROL] > [CAP] >

6 SERVICE MENU
[CLOSE], and press the [ENTER] key. The Capping Unit I/S MENU
moves up. Press the [ENTER] key 3 times, because the [ ] [ ]
Capping Unit moves up in 3 steps. I/S MENU
I/S CONTROL
[ ] [ ]
I/S CONTROL
CAP
[ ][ ]
CAP
CLOSE
7
Power SW.
Main Power SW
Disconnect the tube (Black) of the Cap Top from the

8
Pump.
Make sure to replace the Cap Top one by one.

If you disconnect the plural tubes at the same
time, there is the risk of wrong connections.
Pump
3-12
Unhook the Cap Frame with holding it by the other hand,
9 Cap Frame
and remove it.
Make sure to hold the Cap Frame. There is a

Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.
Remove the Cap Top together with the tube.

10
Cap Top
Fix the new Cap Top. Make sure to fix it so that the tube
11
side faces the front.
Cap Top
Note the following contents.

1. Do not to touch the tip of rubber.
2. The Spring is properly fixed under the Cap
Top.
3. Do not to bend the tubes.
Fix the Cap Frame.

12 Cap Frame
3-13
Connect the tube of the Cap Top to the joint part of the
13
Pump.
Then, replace the other Cap Tops in the same way.
You can connect either

tube to the either joint part.
Fix the tubes firmly.

Pump
Turn on the Main Power SW, then turn on the Sub Power
14
SW while pressing the Left, Right and Down keys to
enter the Service Mode. [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
15 SERVICE MENU
down. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage to lock it by hand to the lock

16
position.
3-14
17
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Then press the [ENTER] key twice
more to Cap the Heads with adjusting the position of the
Head Carriage.
Guide
Guide
Revised 3 Fix the Pump Cover.

18
Pump Cover
Fix the Front Cover and Right I/S Cover.

19
Front Cover
Enter the Service mode and perform the following Right I/S Cover
adjustment.
1. [4-8 CAP HEIGHT ADJUSTMENT]
3-15
3-4 TOOL CARRIAGE REPLACEMENT
Revised 3 Remove the following covers.

1
Right I/S Cover Front Rail Cover Right Top Cover
Right Top Cover Top Cover
Front Rail Cover
Front Cover
Top Cover
Right I/S Cover

Front Cover
Separate the Tool Carriage from the Head Carriage.

2
Tool Carriage Head Carriage
Remove the Tool Carriage Cover.

3 Tool Carriage Cover
Revised 3
Remove the rivets as shown in the figure to remove the

4 Tool Carriage Board Cover Rivet
Tool Carriage Board Cover.
3-16
Disconnect the Crop Mark Sensor, Pinch Roller Sensor
5
and Solenoid Wirings. Crop Mark Sensor Pinch Roller Sensor
Solenoid
Remove the Tool Carriage Board.

6 Tool Carriage Board
Screw
Remove the Tool Carriage Stay from the Tool Carriage

7 Tool Carriage Stay
ASSY.
Screw
Tool Carriage ASSY

Revised 3
Cut the Cable Tie as shown in the figure.

8
Cable Tie
3-17
Remove the Tool Carriage.
9
Screw
Tool Carriage
10 Fix the new Tool Carriage by pushing it upwards.
Tool Carriage Screw
Fix the Tool Carriage by pushing it toward the

step of the Cut Carriage Stay when fixing it.
Step
Cut Carriage Stay
Revised 3
11 Fix the Tool Carriage and the Cut Carriage Stay with the Cut Carriage Stay
Cable Tie.
Cable Tie
3-18
12 Fix the Tool Carriage ASSY to the Tool Carriage Stay. Tool Carriage Stay
Screw
Tool Carriage ASSY
13 Fix the Tool Carriage Board. Tool Carriage Board

Fix the Tool Carriage Board so that it is
parallel to the Rail.
OK
Screw
Rail
NG
Connect the Crop Mark Sensor, Pinch Roller Sensor and

14 Crop Mark Sensor Pinch Roller Sensor
Solenoid Wirings.
Solenoid
Revised 3
Fix the Tool Carriage Board Cover with the rivets as

15 Tool Carriage Board Cover Rivet
shown in the figure.
3-19
Fix the Tool Carriage Cover.
16 Tool Carriage Cover
Be careful not to have a nip at the cable when

fixing the Tool Carriage Cover.
Carry out the following adjustments and settings.

17
1. [4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
2. [4-13 TOOL HEIGHT ADJUSTMENT]
3. [4-14 TOOL PRESSURE ADJUSTMENT]
4. [4-9 CROP MARK SENSOR ADJUSTMENT]
6. [4-11 PRINT / CUT POSITION ADJUSTMENT]
3-20
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the Main Power SW.

1
Main Power SW
< REAR VIEW >
Remove the Right Inner Plate and Panel Cover.

2 Panel Cover
Right Inner
Plate
Revised 3
Remove the Panel and put it on the Top Cover. Top Cover
3
Flexible Cable is connected to the Panel

Panel
Board. Do not disconnect the Flexible Cable.
Panel Board
3-21
Remove the Spring.
4
Spring < Front view >
Disconnect the connector of the motor cable.

5
Connector

6
the Motor together with the Flange.
Flange
Screw
Remove the 4 screws to remove the Motor from the

7
Flange.
Fix the Motor Cable of a new Motor using a cable tie Flange
without bending the cable root, and then fix the new Screw
Motor to the Flange.
Be careful with the fixing direction of the

Flange.
3-22
Fix the Flange temporarily.
8
And Fix the Spring.
Flange
Screw
Spring
Revised 3 Then, tighten up the 4 screws to fix the Flange firmly in

9 Drive Gear
order as shown in the figure with checking the gears Motor Gear
mesh without backlash.
Apply a proper quantity of grease

(P/# 21675101 FLOIL GE-676 BLACK 10ML) 4 1
between gears.
3 2
< From top view >
Revised 3 Connect the connector of the motor cable.

10
Connector
Fix the Panel.

11
Panel
3-23
12 Fix the Panel Cover and Right Inner Plate.
Panel Cover
Right Inner
Plate
Perform the SERVO LOCK CHECK.

13
Power SW while pressing the Left, Right and Down keys [ ], [ ], [ ] + SUB POWER ON
to enter the Service Mode.
[MENU] key
MENU
SERVICE MENU
Open the Front Cover.

14
Front Cover
In [MOTOR MENU] > [SERVO LOCK] menu, select [S].

15
Move the Head Carriage left and right by hand and make SERVICE MENU
sure the value on the LCD changes depending on the MOTOR MENU
Head position.
[ ] [ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
3-24
Revised 3
16 Press the [ENTER] key to excite the Motor.
Check the Head Carriage can not be moved easily by
hand.
SERVO LOCK
S: 1688
[ ENTER ]
SERVO LOCK
S:* 1688
Check the AGING.

17
Go back to the MOTOR MENU, and select [AGING] > SERVICE MENU
[SCAN] > and press the [ENTER] key. Make sure the MOTOR MENU
machine carries out the AGING and finish it. [ ]
MOTOR MENU
Do the AGING with the Head Height set at the AGING
HIGH position for its safety.
[ ]
AGING
Do not load the media when performing
SCAN
[AGING].
Clear the motor working hours.

18 SERVICE MENU
Go back the Service Menu, and select [HISTORY HITORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor working HITORY MENU
hours will be reset to 0. MOTOR GROUP
[ ][ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ ENTER ]
3-25
3-6 PUMP REPLACEMENT
Remove the Front Cover and Right I/S Cover.

1
Front Cover
Right I/S Cover

2
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3 SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage slowly leftwards to the position

4
where it is not above the Capping Unit.
Remove the media if it is set.
3-26
5
Power SW.
Main Power SW
< Rear view >

6
Pump Cover together with the Right Inner Plate.
Pump Cover Right Inner Plate
Disconnect the connector of the Pump Motor.

7
Connector
Pump
8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump. Tube
Tube
(Cap Top side) (Drain side)
Make sure to replace the Pump one by one. If

you disconnect the tubes of the plural Pumps
at the same time, there is a danger of wrong
connections.
3-27
9
the Pump Unit.
Screw

10
Motor from the Pump Unit.
Fix the new Pump Unit to the Motor.
Motor
Pump Unit
Fix the Pump Unit with the 2 screws as shown in the

11
figure.
Screw
Connect the tube (Black) of the Cap Top and the tube
12
(Transparence) of the Drain. Tube
Tube
Then, replace the other Pumps in the same way. (Drain side)
(Cap Top side)
Connect the tubes of Cap Top side to the left

joint, and connect the tubes of Drain side to
the right joint.
Fix the tubes firmly.

Make sure that the tubes at the Drain side are
inserted to the Ink trash. Ink trash
3-28
Connect the connector of the Pump Motor.
13
Connector
Pump
Move the Head Carriage to lock it by hand to the lock

14
position.
After turning on the Main power SW, turn on the Sub

15
[MENU] key
MENU
SERVICE MENU

16
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the Guides at the two ends of
the Capping Unit with the Guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads with adjusting the position of the Head Carriage.
Guide
Guide
3-29
Clear the pump times.
17
Go back to the Service Menu, and select [HISTORY SERVICE MENU
MENU] > [MOTOR GROUP] > [PUMP TIMES A] > HITORY MENU
[ ]
[CLEAR], and press the [ENTER] key.
HITORY MENU
MOTOR GROUP
[ ]
MOTOR HOURS F
3 hours
[ ]
PUMP TIMES A PUMP TIMES A
9134 times CLEAR
Select [SERVICE MENU] > [I/S MENU] > [PUMP

18
CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] to check the Pumps work correctly.
SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION
PUMP CHECK
PUMP RELEASE
Revised 3
Fix the Pump Cover with the 5 screws shown in the

19
figure.
Pump Cover
Fix the Front Cover and Right I/S Cover.

20
Front Cover
Right I/S Cover
3-30
3-7 INK TUBE REPLACEMENT
Turn on the Sub power SW while pressing the Left, Right

1
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [PUMP UP], and select the group
2
of the target tube.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
PUMP UP
[ ]
PUMP UP
A B C
3
Power SW.
Main Power SW
< Rear view >
Remove the following covers.

4
Right I/S Cover Right Top Cover
Front Rail Cover
Top Cover Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Front Cover Right I/S Cover
3-31
Remove the 4 screws as shown in the figure to remove Carriage Cover
5
the Carriage Cover.
Remove the Carriage Board Cover. Carriage Board Cover

6
Remove the Carriage

Board Cover by
pushing the part
indicated by the arrows
because the top part of
the support is easy to
break.
Remove the 2 Nylon Rivets fixing the clear plates. Then, Filters Flexible Cables
7
disconnect all the 6 flexible cables that are coming from
the Cable Vayor.
Handle the Filters with care.

The Filters may break when dropped.
Remove the Guide Plates of the Cable Vayor and Cable

8
Guides. Then, take out the flexible cables from the
Cable Vayor.
Cable Guide
Guide Plate
< Rear view of the machine >
3-32
Disconnect the Ink Tubes from the Ink Dampers, and
9
put the scotch tape at the tip of the Ink Tube to prevent
the ink from coming out.
Make sure not to replace the Ink Tubes of the

different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.
Disconnect the Ink Tubes from the Joints, and put the
10
scotch tape at the tip of the Ink Tubes to prevent the ink
from coming out.
It is not necessary to replace the Ink Tubes of

the other side (Ink Cartridge side) of the Joints.
Joint
Pull out the Ink Tubes from the Cable Vayor, and put the
11
new Ink Tubes in the Cable Vayor.
Be careful which hole of the Tube Guide should

be used for each Ink Tube.
K
M C
Lm Lc
Y
M C
Connect the new Ink Tubes to the Joints, and mark the
12
both ends of the Ink Tubes to indicate the color of the ink.
Be careful not to forget to fix the O rings. Make

sure that the Tubes are connected firmly at the
joint part. Joint
3-33
Cut the Ink Tubes at appropriate length and connect
13
them to the Ink Dampers.
Then, replace the other Ink Tubes in the same way.
Connect the 6 Flexible Cables to the Carriage Board and Filters Flexible Cables
14
fix the Nylon Rivets to fix the Clear Plates.
Be careful not to forget to fix the Filters.
Fix the Carriage Board Cover. Carriage Board Cover

15
Fix the Guide Plates and the Cable Guides.

16
Guide Plate
Make 3 positions for the Guide Plate blank at the edge of
the Cable Vayor.
Fix the Cable Guide at the position shown in the figure.
Blank
3-34
Cable Guides are fixed next to the Tube Guides.
Cable Guide
Tube Guide
Turn on the Sub power SW while pressing the Left, Right

17
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [FILL INK], and select the group
18
which you want to fill INK of, and press the [ENTER] key.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ]
FILL INK
A B C
3-35
3-8 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)

1. When the Board Cover is opened
TU Junction Board
Heater Servo Board Main Board Head Board

Board
Board Stay
2. When the Board Stay is removed
SW Power Supply
(5V, 24V)
AC Junction
Board DC Junction
Board
SW Power Supply
(41V)
3-36
Turn off the Main Power SW and pull out the AC cord.
1
Main Power SW
< Rear view >
Remove the Board Cover.

2
Board Cover
3-37
HEAD BOARD REPLACEMENT
HEAD BOARD CONNECTOR LAYOUT
CN11
CN11 CN13
CN9
CN1~7
Disconnect all the Cables from the Head Board.

1
Remove the screws as shown in the figure to replace to

2
the new Head Board.
3-38
Connect all the Cables to the Head Board.
3
Carry out the following checks.

4
1. THERMISTOR CHECK
2. FAN ON THE HEAD BOARD
3-39
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT CN16 CN17 CN18

CN15
CN14
CN13
CN12
CN11
CN8
CN7
CN4
CN1,2
Disconnect all the Cables from the Servo Board.

1
Remove the screws as shown in the figure to replace to

2
the new Servo Board.
3-40
Connect all the cables to the Servo Board.
3
Carry out the following adjustments and settings.

4
1. PINCH ROLLER SENSOR CHECK
2. AGING
3. TOOL PRESSURE ADJUSTMENT
4. [4-9 CROP MARK SENSOR ADJUSTMENT]
6. [4-11 PRINT/CUT POSITION ADJUSTMENT]
3-41
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN12
CN11
CN10
CN9
CN7
CN8
CN4
CN6
1 Turn on the Main Power SW.
Main Power SW
< Rear view >
Start the Peck.

2
3-42
Perform [Get Report] and [Get Parameters], and save
3
them.
4 Turn off the Main Power SW and pull out the AC cord.
Main Power SW
< Rear view >
Disconnect all the Cables which are connected to the

5
Main Board, Servo Board and Head Board.
Revised 1 Remove the screws as shown in the figure fixing the head
6
Board and Main Board, and replace with the new Main
Board.
Main Board Head Board
3-43
Connect all the cables to the Head Board.
7
8 Perform the following operations after replacement.

1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING ( Turn on the power with the Service Mode and set IP Address in the User Menu.)
6. NETWORK CONTROLLER OF FIRMWARE VERSION CONFIRMATION *6
7. SENSOR CHECK
8. CROP MARK SENSOR ADJUSTMENT
9. TIME AND DATE SETTING *7
After performing these operations, perform [Put Parameters] with Peck and write the parameter that was saved
before replacement to the Main Board.
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING 11. SENSOR CHECK
2. BATTERY INSTALLATION 12. LIMIT & CUT DOWN POSITION INITIALIZE
3. FIRMWARE INSTALLATION 13. LINEAR ENCODER SETUP
4. SYSTEM PARAMETER INITIALIZE 14. TOOL PRESSURE ADJUSTMENT *3
5. IP ADDRESS SETTING ( Turn on the power with the 15. INK TYPE SETTING
Service Mode and set IP Address in the User Menu.) 16. HEAD ALIGNMENT
6. NETWORK CONTROLLER OF 17. CALIBRATION
FIRMWARE VERSION CONFIRMATION *6 18. CROP MARK SENSOR ADJUSTMENT
7. HEAD RANK SETTING 19. CROP-CUT ADJUSTMENT
8. SERIAL NUMBER INPUT *1 20. PRINT / CUT POSITION ADJUSTMENT
9. CAP & WIPER CHECK *2 21. DRAIN BOTTLE COUNTER RESET *5
10. CAP HEIGHT CHECK *4 22. TIME AND DATE SETTING *7
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 If you can check the value set in the previous Main Board, you can input the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
*5 It can be performed in the [MENU] > [SUB MENU] >[MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN
BOTTLE] > [RESET DRAIN COUNTER].
*6 It can be checked in the [4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] Step 2.
Upgrade the Network controller of firmware in reference to [4-4 HOW TO UPGRADE FIRMWARE OF THE
NETWORK CONTROLLER] if the version is not the latest one.
*7 Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
3-44
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN301]

on the AC Junction Board

on the DC Junction Board
Revised 1 Disconnect the Cables from the following boards and

1
remove them with the Stays.
HEATER BOARD
SERVO BOARD
MAIN BOARD Servo Board Main Board Head Board
HEAD BOARD Heater
Board
Disconnect all the cables connected to the SW Power

2
Supply.
Remove the 4 screws as shown in the figure and replace

3
the new SW Power Supply (41V).
3-45
4 Connect all the Cables.
Set the output voltage of SW Power Supply to + 41V.

5
1. Turn on the Main Power SW.
Use the Digital multi-Meter that can measure the

direct voltage.
Main Power SW
< Rear view >
2. Put the black probe into CN51-1pin (GND) and the

red probe into CN51-8pin (Vout) on the SW Power
Supply. CN51-1pin
CN51-8pin
Probe
3. Rotate the volume clockwise using the screwdriver to

Volume
adjust the output voltage value to +41V+0.1.
When the output voltage exceeds the +41.4V,

SW Power Supply does not output the voltage by
the protection circuit on it.
In this case, SW Power Supply will output the
voltage by rotating the volume counterclockwise.
When the protection circuit works, SW Power
Supply may not output for a while. Measure the
voltage some time later again.
3-46
Revised 1 Fix the following boards.
6
Connect all the Cables.
HEATER BOARD
SERVO BOARD
HEAD BOARD Heater
Board
3-47
SW POWER SUPPLY REPLACEMENT (5V, 24V)
SW POWER SUPPLY CONNECTOR LAYOUT

on the AC Junction Board

on the DC Junction Board
1 Disconnect the Cables from the following boards and

remove them with the Stays.
HEATER BOARD
SERVO BOARD
HEAD BOARD Heater
Board
Disconnect all the cables which are connected to the

2
SW Power Supply.
Remove the 4 screws as shown in the figure and replace

3
the new SW Power Supply (5V, 24V).
3-48
4 Connect all the Cables.
Revised 1 Fix the following boards.

5
Connect all the Cables.
HEATER BOARD
SERVO BOARD
HEAD BOARD Heater
Board
3-49
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put

it into fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
Revised 3
1
Power SW.
Main Power SW
< Rear view >
Remove the Board Cover.

2 Board Cover
3-50
Remove the Battery on the Main Board by pushing it
3
down and tilting towards right. Socket
Main Board
Replace the Battery with new one.

4
Socket
Be careful with the direction of the Battery.
Battery
Main Board
Turn on the Main Power SW and turn on the Sub Power

5
SW while pressing the Left, Right and Down keys to
enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [CLOCK] > [TIME], and set the
6 SERVICE MENU SUB MENU
time and press [ENTER] key.
SUB MENU CLOCK
[ ] [ ]
CLOCK
TIME
[ ]
TIME
00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER ]
3-51
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key. SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ] [ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
06/08/08
Edit screen
Revised 3
8
Power SW.
Main Power SW
< Rear view >
Fix the Board Cover.

9 Board Cover
10 Dispose the Battery.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
3-52
3-10 CARRIAGE BELT REPLACEMENT
Turn off the Main Power SW.

1
Main Power SW
< Rear view >

2 Right Top Cover
Front Rail Cover
Right I/S Cover Top Cover Panel Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Panel Cover
Flexible Cable is connected to the Panel Front Cover Right I/S Cover
Board. Do not disconnect the Flexible Cable.

3
to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
To protect the Heads, select [I/S MENU] > [I/S

4 SERVICE MENU
CONTROL] > [CAP] > [OPEN]. And press the [ENTER] I/S MENU
key to move down the Capping Unit. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-53
Turn off the Sub Power SW and Main Power SW.
5
Main Power SW
< Rear view >
Separate the Tool Carriage from the Head Carriage.

6
Tool Carriage Head Carriage
Loosen the 2 Fixingscrews as shown in the figure

7 < Top view - Leftside of the Belt >
located leftside of the Belt.
And loosen the Adjustment Screw.
Fixingscrew
Adjustment Screw
Loosen the 4 screws as shown in the figure to remove the

8
Carriage Belt.
Do not to scratch the Encoder Scale when

replacing the Belt from the Carriage or move the
Belt Holder.
If the grease of the Belt adheres to the Encoder
Scale, printing could be defective.
3-54
Replace to the new Carriage Belt.
9
Check that the Belt is not twisted.
Put adequate quantity of grease (P/# : 39008297•FLOIL

G902 14KG) between pulleys.
Tighten the Screws shown in the figure to fix both edges < Cross-section diagram >
10
of the Carriage Belt to the Belt Holder. OK)
Screw
Plastic Plate Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the
end of the Belt are not overlapped.
Carriage Belt
Belt Holder
Revised 1
Be careful with fixing direction of the Plastic NG)
Screw
Plate and fixing order of the Plates.
< Cross-section diagram > Metal Plate
OK) Screw Metal Plate
Plastic Plate Carriage Belt

Belt Holder
Screw
Carriage Belt Belt Holder Metal Plate
Carriage Belt
Belt Holder
11 Perform the followings to adjust the Pulley Screw

Stay
1. Tighten the Screw shown in the figure until the Stay

reaches to the Shaft.
Shaft
< Right side >
3-55
2. Loosen the Screw half around to make a gap
between the Stay and Shaft.
Screw
Tighten the Adjustment Screw to have tension on the

12 < Top view - Leftside of the Belt >
Belt. And tighten the 2 Fixingscrews as shown in the
figure.
Do not tighten the Screws too hard.
FIxingscrew
Adjustment Screw
13 After turning on the Main Power SW, turn on the Sub

[MENU] key
MENU
SERVICE MENU
14 Select [I/S MENU] > [I/S CONTROL] > [CAP] >

SERVICE MENU
[CLOSE], and press the [ENTER] key. The Capping Unit I/S MENU
moves up. Press the [ENTER] key 3 times, because the [ ] [ ]
Capping Unit moves up in 3 steps. I/S MENU
I/S CONTROL
[ ] [ ]
I/S CONTROL
CAP
[ ][ ]
CAP
CLOSE
3-56
15 Carry out the following adjustments and setting.
1. [4-15 Belt Tension Adjustment]
2. [4-16 Belt Position Adjustment]
3. [4-6 Limit Position & Max Scan Width Initialize]
4. Cutting quality check
3-57
3-11 ENCODER SCALE REPLACEMENT

1
Front Cover
Right I/S Cover Front Rail Cover
Right I/S Cover
Front Rail Cover
Front Cover
Turn on the Sub Power while pressing the Left, Right and
2
Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3 SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage slowly leftwards so that it is not

4
Remove the media if it is set.
3-58
Remove the Encoder Scale by removing the Plate fixing
5
the Encoder Scale at its right end and the Spring on its
left end.
Encoder Scale
Spring Plate
Remove the Spring Plate from the Encoder Scale and fix
6
it to the Encoder Scale where there is no black dot
written on it.
Spring Plate Black Dot
Make sure not make scratches or put grease

on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
Put the Encoder Scale in between the Encoder Plate and

7
the Guide Rail. Encoder Scale
Then, fix the right end with the Plate and hook up the Spring Plate
Spring on the left end.
Make sure that the Encoder Scale its in place.
Do not loosen or tighten the screws fixing the

Encoder Plate.
Screw
Move the Head Carriage in a whole width of the machine.

8
Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is
between the slit of the Encoder Module.
Carry out the [4-7 LINEAR ENCODER SETUP].
3-59
3-12 CUTTING FLEXIBLE CABLE REPLACEMENT
This is a procedure to replace the Cutting Flexible Cable

between the Servo Board and Tool Carriage. Front Rail Cover
Top Cover
1 Remove the following covers.
Right I/S Cover

Top Cover Front Cover
Right I/S Cover
Front Rail Cover
Front Cover
2 Turn on the Sub Power while pressing the Left, Right and
Down keys to enter the Service mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
4 Move the Head Carriage slowly leftwards so that it is not

3-60
5 Remove the Encoder Scale by removing the Plate fixing
the Encoder Scale at its right end and the Spring on its Spring Encoder Scale
left end.
Remove the Encoder Scale to protect.

Because there is a possibility to scratch or put
grease on the Encoder Scale when replacing
the Flexible Cable.
Encoder Plate Plate
6 Turn off the Main Power SW and pull out the power cord. Board Cover
And remove the Board Cover.
Main Power SW
< Rear view >
7 Disconnect the flexible cable connected to the CN13 on

the Servo Board.
8 Remove the 2 Cable Holders that are holding the Flexible

Cable on the Rail, and remove the rivets that are fixing Cable Holder ( left ) Cable Holder (right )
the Cable Guides.
Cable Guide
3-61
9 Remove the Tool Carriage Cover.
Tool Carriage Cover
10 Remove the Tool Carriage Board Cover. Tool Carriage Board Cover
11 Disconnect the Crop Mark sensor, Pinch Roller Sensor Pinch Roller Sensor Tool Carriage
and Solenoid Wirings.
Crop Mark Sensor Board
And remove the Tool Carriage Board.
Solenoid
12 Remove the Flexible cable and the Protection Plate from

the Tool Carriage Board.
3-62
13 Connect the new Flexible Cable to the Tool Carriage
Board. Then, fix the 2 new Protection Plate with putting
the Flexible Cable between them.
Protection Plate
Be careful with the fixing direction of the

Flexible Cable.
Turn over the board and
fix the Protection Plate
with the rivets.
14 Fix the Protection Plate on the Rail with the rivets.
Protection Plate (Upper)
Protection Plate (Lower)
15 Lead the Flexible Cable as shown in the figure, and

connect to CN13 on the Servo Board.
Connect the flexible Cable to the CN13 on the Servo

Board.
3-63
16 Move the Tool Carriage Board to the far left. Pull the Flexible Cable rightward with holding the Inner Protection
Plate at the left side so that the Flexible Cable fits to the Inner Protection Plate.
If the Flexible Cable is not pulled enough or pulled too much, there will be the slack in the Protection Plate.
Tool Carriage Board
OK Inner Protection Plate

Flexible Cable
NG Flexible cable is not pulled enough.
Flexible cable is pulled too much.

NG
17 Fix the Flexible Cable with the Cable Holder with keeping
the condition of 16 .
Cable Holder
18 Fix the Flexible Cable with the other Cable Holder.
Fix the Cable Holder with pulling the Flexible

Cable not to have the slack between the 2
Cable Holders.
Cable Holder
3-64
19 Fix the Flexible Cable with the Clamp.
Clamp
20 Fix the Tool Carriage Board, and connect the Crop Mark Pinch Roller Sensor Tool Carriage
Sensor, Pinch Roller Sensor and Solenoid Wirings.
Crop Mark Sensor Board
Solenoid
21 Put the Encoder Scale in between the Encoder Plate and

the Guide Rail. Spring Encoder Scale
Then, fix the right end with the Plate and hook up the
Spring on the left end.
Make sure that the Encoder Scale is in place.
Do not loosen or tighten the screws fixing the

Encoder Plate.
Encoder Plate Screw Plate
22 Move the Head Carriage in a whole width of the machine.

Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is
between the slit of the Encoder Module.
3-65
23 Fix the Tool Carriage Board Cover. Tool Carriage Board Cover
24 Fix the Tool Carriage Cover.
Be careful not to have a nip at the cable when

fixing the Tool Carriage Cover.
Tool Carriage Cover
25 Carry out the following setup.
1. [4-7 Linear Encoder Setup].
3-66
3-13 PINCH ROLLER REPLACEMENT
1 Conical Type is used on both Left & Right Pinch Rollers Left Pinch Roller Right Pinch Roller
and flat type is used for the Middle Pinch Rollers.
Red marking is done on the outer side of

Left & Right Pinch Rollers so that .
Red marking
2 Remove the E ring on one side if the Pinch Roller and pull
out the Shaft.
Pinch Roller
Replace the Washers on a paper not to

lose them which are fixed at both sides of
the Pinch Roller. E ring
Shaft
3 Put the new Pinch Roller with Washers and put the Shaft
into the Pinch Roller.
Fixing operation becomes easy when you put the
Washers to the Pinch Roller with grease.
Washer
4 Fix the E ring and make sure that the Pinch Roller
rotates smoothly.
E ring
3-67
3-14 TAKE-UP BOARD REPLACEMENT
1 Remove the TU Cover.
TU Cover
2 Remove the 2 screws as shown in the figure to remove

the Plate fixing the Board.
Board
Plate
Shaft
3 Remove all the cables that are connected to the Board.
4 Remove the 4 screws to remove the Board from the

Plate.
Replace to the new Board.
3-68
5 Connect all the cables to the Board.
6 Fix the Plate.

Board
Plate
Shaft
7 Fix the TU Cover.
TU Cover
8 Check the following.
1. [4-17 TAKE-UP UNIT OPERATION CHECK]
3-69
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056

Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-006

Tool Name WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT

Purpose
TOOL PRESSURE ADJUSTMENT
Tool No. ST-013

Tool Name DIAL TENSION METER DT-100 (100g/1N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-001

Tool Name TENSION GAUGE 2000GF/2000CN
Purpose BELT TENSION ADJUSTMENT
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT, CLEANING (SL)
HEAD CLEANING (SOL)

Purpose
*Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE
MENU
[ ], [ ], [ ] + POWER ON [ MENU ] key SERVICE MENU
SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 6 Warning sound goes off when the calculation for verification,
HEAD 6 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.
PRINT MENU HEAD ADJUST BIAS PERFORMING

HEAD ADJUST BIAS TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL PERFORMING

VERTICAL TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.
VERTICAL
--- VIEW ---
HEAD ADJUST HORIZONTAL PERFORMING

HORIZONTAL TEST PRINT TEST PRINT
HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1
DT3, Low 2 1 3 2 1
DT1, High 2 1 3 2 1
DT3, High 2 1 3 2 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
HEAD ADJUST BI-DIR.DEFAULT TEST PRINT PERFORMING

BI-DIR.DEFAULT TEST PRINT 123456 TEST PRINT
Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3
DT3, Low 2 1 3 2 1 3
DT1, High 2 1 3 2 1 3
DT3, High 2 1 3 2 1 3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default: It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
This menu is hidden normally.

HEAD ADJUST STANDARD HEAD It appears when Base Head Menu is enabled
STANDARD HEAD 3 > 3 on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-2
Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
Error (beeps 2 times)

LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.
LINEAR ENCODER Error is found on

Head Board.
HEADBOARD FAILED
This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].
Normal (beeps 1 time)

PRINT MENU NOW PROCESSING.. LINEAR CALIB.
LINEAR CALIB. SETUP COMPLETED
LINEAR CALIB.
0.18%

LINEAR CALIB.
FAILED TO SETUP
This menu is used for calibrating the Encoder Scale. Refer to [4-7 LINEAR ENCODER SETUP].
PRINT MENU CALIB.DEFAULT PERFORMING This menu is used for Calibration.

CALIB.DEFAULT TEST PRINT TEST PRINT Refer to [4-12 CALIBRATION (FE-
EDING DIRECTION)].
When it shows [ ], it means

CALIB.DEFAULT SETTING that it has never been setup and it
SETTING +0.05% +0.10% needs to be set. In this case, even if
adjustment is unnecessary by the
test result, it needs to be set with [0].
PRINT MENU DOUBLED HEADS This menu is displayed only when the Ink Type is Max 2MC.
DOUBLED HEADS HEAD 1&2 5&6 This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu. Options: 1&2, 5&6 Default: 5&6
PRINT MENU TEST PATTERN PERFORMING It is for checking the Head

TEST PATTERN HORIZONTAL TEST PRINT Alignment in Horizontal.
TEST PATTERN PERFORMING It is for checking the Head

BI-DIR TEST PRINT Alignment in Bidirection.
TEST PATTERN PERFORMING It prints on the entire print range

FILL TEST PRINT solid in single color by each head.
Print mode is fixed at 720 dps and
8 pass.
TEST PATTERN PERFORMING This print pattern is for checking a

BI-DIR. CHECK TEST PRINT shifting error in Bidirection and also
for confirming the mechanical
tendency.
4-3
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.
Error Displays CAP: Error is found on Capping Motor or Capping Sensor.

WIPER: Error is found on Wiper Motor or Wiper Sensor.
I/S MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This is for checking the pump motor.

The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.
I/S MENU I/S CONTROL CAP

I/S CONTROL CAP OPEN
I/S CONTROL WIPER

WIPER FRONT
CAP: Opens and closes the cap

Cap must not be left opened for long time when ink is installed. Dried ink may damage Head.
Option: OPEN/CLOSE Default: OPEN
WIPER: Moves the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.
I/S MENU CAP ADJUST ADJUST POS. This is for adjusting and checking
CAP ADJUST ADJUST POS. 0.00 -2.00 the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].
CAP ADJUST CHECK GAP

CHECK GAP 0.00
I/S MENU NOW PROCESSING.. CAP AGING

This is to confirm that the
CAP AGING COMPLETED capping is done properly
Error (beeps 2 times) within the operation range.
CAP AGING
FAILED !!
I/S MENU NOW PROCESSING.. WIPER AGING

WIPER AGING COMPLETED
WIPER AGING
FAILED !!
4-4
Remove all cartridges
before pressing ENTER Set cartridge to SLOT1
All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
CARTRIDGE IC CHECK SLOT1 INSERT It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.
Error
IC CHECK IC CHECK
SLOT1 ERROR SYSTEM ERROR
Normal Next, IC communication is checked individually by SLOT.
IC CHECK When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. Display
SLOT1 OK shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT number
From SLOT1 to 12 in order to be inserted is displayed. Starting from SLOT1, it
continues to SLOT12 in order. When the check of
Set cartridge to SLOT12 SLOT12 is completed, the following message is
IC CHECK displayed at the end of check.
SLOT12 INSERT IC CHECK

COMPLETED
Error It returns to IC CHECK menu by pressing ENTER key.
IC CHECK When communication is failed, it displays as below.
SLOT12 ERROR IC CHECK
Normal SLOT1 ERROR
IC CHECK It returns to IC CHECK menu by pressing ENTER key.
SLOT12 OK
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
IC CHECK (Normally, the count of the cartridge installation is
written. However, the count of the installation in this
COMPLETED check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.
CARTRIDGE SL1 : SERIAL

Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5
SL1 : INK TYPE

Ink type of the Ink Cartridge IC is displayed.
Max K
SL1 : CAPACITY
Ink capacity of the Ink Cartridge IC is displayed.
400cc
SL1 : LOT NO. Lot No. of the Ink Cartridge IC is displayed.

40216A
SL1 : CONSUM.
Ink consumption of the Ink Cartridge is displayed.
100.000cc
SL1 : TIME The used time of the Ink Cartridge is displayed.

0y000d00h00m00s
SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times
SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000
It reads the information written on the IC of each carriage.

CARTRIDGE Following messages are displayed when some error is found.
SLOT 2 Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE A cartridge with no IC is inserted, wire break or short
SLOT 12 SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
4-5
SERVICE MENU CUTTING MENU CROPMARK SENSE PERFORMING MIN 2.5V MAX2.7
CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK TEST PRINT [2.5V ]
This menu is used for adjusting the Crop Mark Sensor. Refer to [4-9 CROP MARK SENSOR ADJUSTMENT].
The result of this adjustment can be checked in the SENSOR CHECK menu. However, it must be aware that
without adjusting the sensor here, the result of [S: CROP MARK SENSOR] in the SENSOR CHECK menu is
not referable.
The tool carriage is free to move after OUTLEVEL CHECK is done. Moving the carriage off the crop mark
with your hand, it is available to check the level of white part, where no ink is on.
CROPMARK SENSE ADJUST

ADJUST +2 +1
This menu is used for adjusting the Crop Mark Sensor sensitivity. There are three levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed in the default level setting. However, this setting must
not be changed unless necessary. The detection accuracy is not assured when this parameter is changed.
CUTTING MENU FORCE ADJUST 30gf This menu is used for adjusting the Tool Pressure.
FORCE ADJUST 30gf 17 16 Refer to [4-14 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30
200gf Range: 31 to 80
FORCE ADJUST 200gf

200gf 56 57
CUTTING MENU CROP-CUT ADJ. PERFORMING This menu is used for adjusting the position of Crop
CROP-CUT ADJ. TEST PRINT TEST PRINT Mark Sensor and the cutting edge of Tool.
Refer to [4-10 CROP-CUT ADJUSTMENT].
CROP-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key
it needs to be set with the value of [0].
CROP-CUT ADJ. PERFORMING

TEST PRINT 2 TEST PRINT
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT).
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.
CUTTING MENU PRINT-CUT ADJ. PERFORMING This menu is used for adjusting Print/Cut position.
PRINT-CUT ADJ. TEST PRINT TEST PRINT Refer to [4-11 PRINT/CUT POSITION ADJUSTMENT].
PRINT-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key it needs to be set with the value of [0].
PRINT-CUT ADJ. PERFORMING

TEST PRINT 2 TEST PRINT
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT).
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.
SERVICE MENU FRSHOCPULWcwab 123456789101112

SENSOR CHECK H E C
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each alphabet stands for as follows. Cartridge Sensor and Ink Empty Sensor.
F: Front Paper Sensor U: Head Up/Down Sensor Head Up/Down Sensor Each color has 2 positions and the left side
R: Rear Paper Sensor L: Sheet Load Sensor H: Head HIGH on the didplay shows the left-side head.
S: Crop Mark Sensor W: Pinch Roller Sensor L: Head LOW
H: Head Lock Sensor c: Capping Sensor Blank: Cartridge not inserted, Ink remains
O: Limit Sensor w: Wiper Sensor TU Motor Drive Sensor C: Cartridge inserted, Ink remains
C: Front Cover Sensor a: TU Motor Drive Sensor : Driving E: Cartridge not inserted, Ink empty
P: Maintenance Cover Sensor (When TU is connected) Blank: Not driving : Cartridge inserted, Ink empty
b: Out of use
4-6
SERVICE MENU THERMISTOR CHK This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and
THERMISTOR CHK HEAD:25 C/ 77 F the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius ans the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
THERMISTOR CHK [HEAD] and [BOARD] are not necessarily the same.
BOARD 25 C/ 77 F
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
SUB MENU CHANGE INKTYPE NOW PROCESSING..

To Setup View
CHANGE INKTYPE MAX cm MAX cm
BUSY LED flashes
This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included. Ink Type Max cm : ECO-SOL Max CMYKLcLm
This menu is used as a correction purpose when a wrong type ink is selected. Max 2MC: ECO-SOL Max CMYKMC
When the ink type is changed, Ink System is initialized internally. Then, it exits UNKNOWN: Ink Type not specified
the menu and Setup is canceled. PIG cm : Pigment LcLm
Fills Ink to each print head. A to C shown on the lower

LCD are the head groups. Cursor can be moved with
SUB MENU FILL INK CHECK [left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
FILL INK A B C DRAIN BOTTLE for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be only for a
recovery when PUMP UP or HEAD WASH is
performed individually.
When ink is not filled
SELECT INK TYPE INSTALL SET SOL CRT.

E-SOL Max LcLm DRAIN BOTTLE 123456789101112
Goes next, when cartridge is set
FILLING INK... CHECK

DRAIN BOTTLE
Goes next, when completed
Removes ink from each print head. The difference

SUB MENU PUMP UP CHECK from the user menu is that head group can be
selected.
PUMP UP A B C DRAIN BOTTLE NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
REMOVE SOL CRT. PUMPING-UP... When it is necessary to perform it individually,
123456789101112 fill the same type of ink for recovery with FILL
Goes next, when cartridge is removed INK menu immediately.
Goes next, when completed
Head wash and ink filling

SUB MENU HEAD REPLACE CHECK REMOVE SOL CRT. after replacing head
HEAD REPLACE A B C DRAIN BOTTLE 123456789101112
Goes next, when cartridge is removed
SET SOLCL-LIQUID FILLING INK... REMOVE SOL CL FILLING INK...

123456789101112 123456789101112
Goes next, when cleaning cartridge is set Goes next,
when cleaning cartridge is removed
CHECK SET SOL CRT. FILLING INK... CHECK

DRAIN BOTTLE 123456789101112 DRAIN BOTTLE
Goes next, when cartridge is set
Washes print heads. A to C shown on the lower

LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
SUB MENU HEAD WASH CHECK ON/OFF. By pressing [ENTER] key, it starts to wash
HEAD WASH A B C DRAIN BOTTLE the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.
REMOVE SOL CRT. SET SOLCL-LIQUID WASHING HEAD...

123456789101112 123456789101112
Goes next, Goes next,
when cartridge is removed when cleaning cartridge is set
REMOVE SOL CL WASHING HEAD...

123456789101112
Goes next, Goes next, when completed
when cleaning cartridge is removed
4-7
SUB MENU PERIODIC CL. This menu is to select the type of periodic cleaning which is automatically performed during printing.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing only

LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU FAN CHECK This menu is to check FANs.

FAN CHECK VACUUM FAN Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs.
FAN turns off automatically when exit this menu.
FAN CHECK
BLOWER FAN
SUB MENU TU CHECK TU This menu is to confirm that Take-Up unit which is
TU CHECK TU START STOP connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-17 TAKE-UP UNIT OPERATION CHECK].
When Take-Up unit is not connected
[TU] menu supports the one named [TAKE UP] of the
TU IS two connectors located on the bottom of the right
NOT CONNECTED printer body.
TU CHECK OPTION-TU
OPTION-TU START STOP
When Take-Up unit is not connected
OPTION-TU IS
NOT CONNECTED
SUB MENU CLOCK DATE DATE

CLOCK DATE 05/09/10 05/09/10
Display Edit
CLOCK TIME TIME

TIME 01:01:59 01:01:59
Display Edit
TIME TIME It shows [B], when

battery is dead.
01:01:59 B 01:01:59 B
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.
SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
SUB MENU KEY CHECK any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
KEY CHECK NONE of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.
SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
Abbreviated
LCD/LED/BUZ CHK functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Returns when completed
Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data

SUB MENU DETECTING...
This menu is to confirm the data input from network. The check sum and input data byte are shown on the
PORT CHECK 00: 0B lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the
input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input
Receiving data from network data byte overflows at 4GB(4294967296B) and is reset to 0.
NETWORK
B3:1073741624B
SUB MENU MAINTE. MSG. This menu is to set up the timing to show the message for maintenance. It displays the message
MAINTE. MSG. NONE 100 hours suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
4-8
SCAN : Aging for Scan Motor.
SERVICE MENU MOTOR MENU AGING SCAN The Head Carriage runs max. printing width
MOTOR MENU AGING SCAN NOW AGING in Scan direction.
FEED : Aging for Feed Motor.

Grit Roller runs 100mm back and forth.
AGING FEED BOTH : The Head Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
FEED NOW AGING runs 100mm back and forth.
CUTTING : The Tool Carriage runs max. printing width

in Scan direction, and at the same time, Grit Roller
AGING BOTH runs the half of max. printing width back and forth.
BOTH NOW AGING
To stop Aging, press [ENTER] key. The Head Carriage returns

AGING CUTTING back to the capping position, and it returns to the former menu
CUTTING NOW AGING after the Head is capped.
Make sure not to perform Aging for excessive time when the
Head is filled with ink, in order to prevent the Head from being
damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK SERVO LOCK This menu is to check whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
SERVO LOCK S: 100 F: 0 0 Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor : FREE Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
SERVO LOCK SERVO LOCK control is performed.
As for [F(Feed direction)], the value displayed on the left changes
F: 240 20 F: 0 0 by Grid Encoder, and the right changes by Motor Encoder.
SERVICE MENU HEATER MENU SVC.MODE HEAT. This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
HEATER MENU SVC. MODE HEAT. STOP > STOP START : Heater ON Default : STOP
STOP : Heater OFF
HEATER MENU HEATER ADJUST PRE

This menu is to offset heater temperature.
HEATER ADJUST PRE 0 -3 The heater will be controlled with the offset temperature added to
the temperature displayed on the LCD.
Range : -5 to +5 Default : 0
HEATER ADJUST PRINT

PRINT 0 -3
HEATER ADJUST DRYER

DRYER 0 -3
HEATER ADJUST OPTION-DRYER

OPTION-DRYER 0 -3
HEATER MENU PREHEAT TEMP. Range : 20 to 40 This menu is to specify the heater temperature of [PREHEAT] under the
PREHEAT TEMP. 35 C 35 C Default : 30 [PREHEATING] menu in the USER MENU.
(The heater temperature during media not setup.)
HEATER MENU HEAT TIMEOUT Range : OFF, 10 to 30min. This menu is to set the time to show the confirmation message when controlling
(in 10min. unit) heater temperature before printing. It shows the message of [HEATING
HEAT TIMEOUT OFF 10min Default : 20min. TIMEOUT CONTINUE?] when the temperature controll is not completed at the
specified timing while controlling the heater temperature before printing.
Print Heater : OFF Print Heater : ON

HEATER MENU PRE 25 C PRE 25 C
This menu is to check the heaters and thermistors.
HEATER CHECK PRINT _ 25 C PRINT _ 25 C While in this menu, it displays ON/OFF status and the temperatures read
by thermistors on each Preheater, Printheater, Dryer and Option Dryer.
[Up] and [down] keys are to select heaters or dryers, and [ENTER] key is
Option Dryer : Not connected to turn ON/OFF the selected heater or dryer.
("ON/OFF" described here stands for power manually distributed or not.
DRYER _ 25 C DRYER _ 25 C It is not for controlling the temperatures set in other menus. Be aware
OPT. 25 C OPT. that the temperature keeps rising when it is left ON. It turns off automatically
when exiting the menu.)
Check if the temperature rises when the heater is ON and also if the heater
temperature decreases to ambient temperature when it is OFF.
The temperature is displayed in Celsius only.
SERVICE MENU SYSTEM SWITCH PAGE1 This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.
bit #[ 1 2 3 4 5 6 7 8 ] Bit Contents Settings Default
PAGE1:Bit1 Cover Sensor 0 : Enable 1 : Disable (Closed status at anytime) 0
SYSTEM SWITCH PAGE16 Reflection to the test pattern

PAGE1:Bit4 0 : No reflect 1 : Reflect 0
of a heater related parameters
PAGE16 00000000
PAGE1:Bit7 Periodic flushing of MAX ink 0 : Enable 1 : Disable 0
bit #[ 1 2 3 4 5 6 7 8 ]
PAGE2:Bit6 Base Head Menu 0 : Disable 1 : Enable 0
Select sequence
PAGE4:Bit7 0 : SOL ink 1 : Water-based ink 0
SOL/Water-based of new pump
* All the default of settigs not shown here is "0".

CAUTION : The machine may make unexpected move when the other system switches not shown here are changed.
4-9
SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F
HISTORY MENU MOTOR GROUP 3 hours CLEAR
In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / CUTTING GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / HEATER GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM cleard by pressing [ENTER] key.
SERVICE MENU REPORT SERVICE REPORT Reports can be printed. The Head to print the report is selectable considering the case of head
REPORT SERVICE REPORT HEAD H1 trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
H1/H2/H3/H4/H5/H6 SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
REPORT HISTORY REPORT CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
HISTORY REPORT HEAD H1 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
H1/H2/H3/H4/H5/H6 Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3/H4/H5/H6
REPORT SELECT MAXIMUM EVENT LOG Required Printing Area

EVENT LOG 100 LOGS HEAD H1
SERVICE : W350 L450mm
Setting Value : 100LOGS/200LOGS/ALL HISTORY : W250 L220mm
CARTRIDGE : W250 L100mm
EVENT LOG/100 LOGS : W350 L200mm
REPORT ALL EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL(400) : W350 L590mm
ALL HEAD H1 ALL : W800 L350mm
REPORT
SERIAL
4-10
HISTORY MENU
MOTOR GROUP
Item Contents Unit Reference

MOTOR FEED Total time that the Feed Motor has been rotated hour
MOTOR SCAN Total time that the Scan Motor has been rotated hour Life: 1500 hours
PUMP TIMES A Total time that the Pump Motor A has been rotated times Life: 200,000 times
PUMP TIMES B Total time that the Pump Motor B has been rotated times Life: 200,000 times
PUMP TIMES C Total time that the Pump Motor C has been rotated times Life: 200,000 times
CLEAR　ALL Clear all the value in the Motor Group.
HEAD GROUP

Life: 6 billion Shots/nozzle
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left) Shots/1000
Ink from SLOT2
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right) Shots/1000
Ink from SLOT8
Ink from SLOT3
Ink from SLOT9
Ink from SLOT6
Ink from SLOT12
Ink from SLOT1
Ink from SLOT7
Ink from SLOT5
Ink from SLOT11
Ink from SLOT4
Ink from SLOT10
WIPE H1 Number of times the Wiping has been performed (H1) times
RUB H1 Number of times the Rubbing has been performed (H1) times
HEADRANK SET H1 Number of times the Headrank Setting has been performed (H1) times
AUTO CL.H1 Number of times the Automatic Cleaning has been performed (H1 times
NORMAL CL. H1 Number of times the Normal Cleaning has been performed (H1) times
MEDIUM CL. H1 Number of times the Medium Cleaning has been performed (H1) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has been performed (H1) times
CLEAR　H6 Clear all the value of the H6.
CLEAR　ALL Clear all the value of all the Head.
4-11
MAINTENANCE GROUP

MAINTE. COUNT Number of times the Head Maintenance has been performed times
TOTAL　TIME Lapsed time from the last Head maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
PRINTING TIME Printing time from the last Head Maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
CLEAR　ALL Clear all the value in the MAINTENANCE GROUP.
WIPER GROUP

WIPING COUNT Number of times the Wiping has been performed times This value is cleared automatically after replacing it.
RUBBING COUNT Number of times the Rubbing has been performed times This value is cleared automatically after replacing it.
WIPE REPLACE Number of times the Wipe has been replaced times
CLEAR　ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
PRINTING TIME Total time of printing performed hours Test print time is excluded.
PRINT PAGES Number of pages printed pages

CLEAR　ALL Clear all the value in the PRINT GROUP.
INK GROUP

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CHANGE INK TYPE Number of times the Ink Type has been changed times
CLEAR　ALL Clear all the value in the INK GROUP.
ERROR GROUP

SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Service Call Number of the last 5 Calls. No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred times
MOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred times
Number of times of forcible capping for Head dry prevention that works when cap is left open for 3
EMERG. CAPPING Number of times the Emergency Capping Error has occurred times
minutes or more due to cover open or other reasons.
START UNCAPPED Number of times the machine has started uncapped times When cap is left open, it is detected when machine is started.
CLEAR　ALL Clear all the value in the ERROR GROUP.
HEATER GROUP

PRE USE TIME Total time of PRE heater used hour
PRINT USE TIME Total time of PRINT heater used hour
DRYER USE TIME Total time of DRYER used hour
OPT. USE TIME Total time of OPTION DRYER used hour
CLEAR　ALL Clear all the value in the HEATER GROUP.
CUTTING GROUP

CUTTING TIME Total time of Cutting performed hour Test Print time is excluded.
DISCONNECT CARR. Number of times the carriages has been disconnected times Disconnection of Tool Carriage and Head Carriage
CLEAR　ALL Clear all the value in the CUTTING GROUP.
SYSTEM GROUP

POWER ON COUNT Number of times Subpower has been turned on times
POWER ON TIME Total time of Subpower ON hour SLEEP time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode hour
SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed by both command and oanel.
PECK USED COUNT Number of times PECK has been used times
CLEAR　ALL Clear all the value in the SYSTEM GROUP.
4-12
Roland SOL JET PRO III series
Model XC-540 IP Address 133, 111, 128, 060 Ink type E-SOL Max LcLm
Version 1.02 Subnet Mask 255, 255, 252, 000 Ink remain (1-6) 74/ 86/ 64/ 100/ 71/ 100
Serial No. XX00001 Gateway Address 000, 000, 000, 000 Ink remain(7-12) 100/ 100/ 97/ 72/ 100/ 100
Date 2006/06/25 16:24 MAC Address 00:40:AB:FF:01:30
Head Temperature 28 C / 82.4 F Heater temp. (PRE) 32 C / 88 F

On Board Temperature 35 C / 95.0 F Heater temp. (PRINT) 34 C / 92 F
Heater temp.(DRYER) 33 C / 90 F
Menu language Japanese Scan interval 0.0 sec Set remain at loading Disable
Length unit mm Sleep Enable Heater setting(PRE) 35 C / 94 F
Temperature unit C Sleep interval 30 min Heater setting (PRINT) 35 C / 94 F
Head height High Sheet remain 0.0m Heater setting (DRYER) 50 C / 122 F
Edge detection Enable Periodic cleaning NONE Feed for dry Disable
Empty mode Stop Vacuum power Auto Preheating PREHEAT
Calibration +2.20 % Option Dryer Enable
Full width scanning FULL Blower Fan Enable
Bi-dir. simple -4
H1 H2 H3 H4 H5 H6 H1 H2 H3 H4 H5 H6
Bi-dir. adjust No. 1 -3.5 -2 -2 -2 -1 0 No. 3 -3 -2.5 -2.5 -2 -2 -1.5
No. 2 -1 -1 -1 +0.5 -0.5 +1.5 No. 4 -2 -1 -1 -1 -1 -0.5
Tool parameter
Force 60 gf Cutting calib. (F/S) 0.00/ 0.00% Cutting priority Menu
Velocity 20 cm/s Print-cut adjust (F/S) 0.00/ +0.10 mm Prefeed Disable
Offset 0.250 mm Crop-cut adjust (F/S) 0.00/ 0.00 mm Auto Env Match Enable
Up velocity 20 cm/s
Preset name SV-GG

Bi-dir. simple -3 Feed for dry Disable Preheating Preheat Offset 0.250 mm
Calibration -0.10 % Scan interval 0.0 sec Blower fan Disable Up velocity 20 cm/s
Heater setting (PRE) 35 C / 94 F Edge detection Enable Vacuum power Auto Cutting calib. (F/S) 0.00/ 0.00%
Heater setting (PRINT) 35 C / 94 F Full width S FULL Force 60 gf Print-cut adjust (F/S) 0.00/ +0.10 mm
Heater setting (DRYER) 50 C / 122 F Velocity 20 cm/s Crop-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 -3 / -3 / -3 / -2 / -0.5 / -0.5 No. 3 -3.5 / -2.5 / -2.5 / -2 / -2.5 / -2.5
No. 2 -2 / -1 / -1 / +1 / +1 / +2 No. 4 -2.5 / -2 / -2 / 0 / 0 / 0
Preset name IKC 114XX

Calibration +1.70 % Scan interval 0.0 sec Blower fan Disable Up velocity 20 cm/s
Bi-dir. adjust No. 1 -4 / -3 / -3 / -3 / -2 / 0 No. 3 -3 / -2.5 / -2.5 / -2 / -2 / -2
No. 2 -2.5 / -1 / -1 / +0.5 / +0.5 / +1.5 No. 4 -2 / -1 / -1 / -1 / -1 / -0.5
Preset name SVGG2

Calibration +2.20 % Scan interval 0.0 sec Blower fan Enable Up velocity 20 cm/s
Bi-dir. adjust No. 1 -4 / -3 / -3 / -3 / -2 / 0 No. 3 -3 / -2.5 / -2.5 / -2 / -2 / -1.5
No. 2 -2.5 / -1 / -1 / +0.5 / +0.5 / +1.5 No. 4 -2 / -1 / -1 / -1 / -1 / -0.5
Preset name PRESETTING4

Bi-dir. simple 0 Feed for dry Disable Preheating Preheat Offset 0.250 mm
Calibration 0.00 % Scan interval 0.0 sec Blower fan Disable Up velocity 20 cm/s
Heater setting (PRINT) 40 C / 104 F Full width S FULL Force 50 gf Print-cut adjust (F/S) 0.00/ 0.00 mm
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0
(Abbreviated)

No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0
4-13
Service Report
Head rank H1 6CZ343CUYUOVVRT 00B. . D

H2 73V3739TVUXVVSV 00C. . D
H3 6FW3436TVUXWWST 004. . D
H4 6BV3230UTVVWVSU 00D. . D
H5 6DT332FUSWSVVTT 00P. . D
H6 6ET3935TTVUVVTU 00H. . D
H1 H2 H3 H4 H5 H6
Head hori. (DT1. Low) +1 +2 -3 -2 +1
(DT3. Low) 0 +2 -2 -2 +2
(DT1. High) +1 +2 -3 -2 +1
(DT3. High) -2 +1 -3 -2 +3
Head bi (DT1. Low) +23 +23 +23 +21 +22 +21
(DT3. Low) +22 +22 +22 +21 +21 +21
(DT1. High) +33 +32 +32 +31 +32 +30
(DT3. High) +31 +31 +32 +30 +30 +29
Dip SW 00000000
System SW page ( 1 - 4 ) 01000000 00000000 00000000 00000000
System SW page ( 5 - 8 ) 01000000 00000000 00000000 00000000
System SW page ( 9 - 12 ) 00000000 00000000 00000000 00000000
System SW page ( 13 - 16 ) 00000000 00000000 00000000 00000000
Network I/F version Print Server 1.1 (Tue May 30 14:46:26 JST 2006)
Maintenance request NONE
Booter version 0.70
Battery Empty Heater adjust (PRE) 0 C
Periodic CL. degree Light Heater adjust (PRINT) 0 C
Limit position 25.2 mm Heater adjust (DRYER) 0 C
Cutter down position 1950.3 mm Preheat temperature 30 C
Calibration default -0.09 % Heating timeout 20 min
Encoder position (L) 1642.7 mm Cap adjust 0.00 mm
Encoder position (R) 271.1 mm Drain liquid volume 589.9 cc
Standard head 4
Environment match +0.097 %
Encoder calibration +0.077 % Crop-tool adjust (F/S) 0.00 / 0.00 mm
Force adjust 30gf 22 Print-cut adjust (F/S) -0.25 / -0.63 mm
Force adjust 200gf 66 Crop sensor adjust 0
History Report
Model XC-540 Serial No. : XX00001
Version 1.02 Date : 2006/06/25 16:24
==== Motor group ====
Motor feed (trip / total [clear]) 1 / 1 hours [0]
Motor scan (trip / total [clear]) 3 / 3 hours [0]
Pump Times A (trip / total [clear]) 5,829 / 5,829 times [0]
Pump Times B (trip / total [clear]) 5,664 / 5,664 times [0]
Pump Times C (trip / total [clear]) 5,461 / 5,461 times [0]
==== Maintenance group ====
Maintenance Count 3 times
Total Time 134 hours
Printing time 10 hours
==== Wiper group ====
Wiping count 42 times
Rubbing count 0 times
Wiper replace count 1 times
==== Head group ====
Shot Cnt. 1 (trip / total [clear]) 4,277 / 4,277 times [0]
H1 H2 H3 H4 H5 H6
Wiping count for head 62 62 60 60 62 62 times
Rubbing count for head 6 6 6 6 0 0 times
Headrank set count 0 0 0 0 0 0 times
Auto cleaning count 6 6 6 6 6 6 times
Normal cleaning count 10 10 9 9 10 10 times
Medium cleaning count 4 4 4 4 6 6 times
Powerful cleaning count 2 2 2 2 0 0 times
==== Print group ====
Printing time 2 hours
Print pages 39 pages
==== Ink group ====
Cartridge change (1-6) 0 0 0 1 0 0 times
Cartridge change (7-12) 0 1 0 0 1 0 times
Change ink type 0 times
==== Error group ==== ==== System group======
Service call count 0 times Power on count 197 times
Service call history **** **** **** **** **** Power on time 45 hours
Motor error (feed) 0 times Sleep time 5 hours
Motor error (scan) 1 times Sheet cut count 34 hours
Low temperature error 0 times Peck used count 0 times
High temperature error 0 times
Emergency capping 0 times
Start uncapped 2 times
====Heater group==== PRE PRINT DRYER OPT.
Heater used time 18 18 18 16 hours
====Cutting group====
Cutting time 1 hours
Disconnect carr. count 70 times
4-14
Ink Cartridge Report
Version 1.02
No : SERIAL / INK TYPE / CAP. / LOT No/ CONSUM. / TIME / INS. / FLAG
1: NO IC CHIP / / / / / / /
2: 14f83740020000a6 / eSOL C / 400 cc / 61002A / 55.526cc / 0y003d00h07m48s / 1 / 00000000
3: 1449ff3f070000b8 / eSOL M / 400 cc / 60806A / 86.091cc / 0y001d05h19m20s / 1 / 00000000
4: 14e09c400200001f / eSOL Lc / 400 cc / 60906A / 0.063cc / 0y000d13h14m59s / 2 / 00000000
5: 1442f14f060000fd / eSOL Lm / 400 cc / 60807A / 43.356cc / 0y001d08h51m44s / 1 / 00000000
6: 148e3a85060000ef / eSOL Y / 400 cc / ----------- / 77.280cc / 0y001d11h08m29s / 0 / 00000000
7: 1449ff3f020000b8 / eSOL K / 400 cc / 60911A / 0.641cc / 0y001d00h10m01s / 0 / 00000000
8: 1438f73f05000086 / eSOL C / 400 cc / 61002A / 62.584cc / 0y003d00h36m21s / 1 / 00000000
9: 1442f53f020000fd / eSOL M / 400 cc / 60806A / 11.978cc / 0y001d10h07m37s / 0 / 00000000
10 : 14f82960050000a6 / eSO L Lc / 400 cc / 60906A / 98.108cc / 0y000d18h52m14s / 2 / 00000000
11 : 148e3a41020000ef / eSOL Lm / 400 cc / 60807A / 0.892cc / 0y001d06h22m07s / 1 / 00000000
12 : 1438f73f02000029 / eSOL Y / 400 cc / 60911A / 0.748cc / 0y001d01h56m57s / 0 / 00000000
Event Log
Version 1.02 Date : 2006/06/25 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
----------- ------ -------- ---------------------- ------------------------------------------------------- ----------- ------ -------- ---------------------- -------------------------------------------------------
06/06/01 14:12 28 Print start Testpattern 06/05/31 03:53 28 Sleep out
06/06/01 14:09 28 Setup done Width : 1204mm Env. : 0.097 06/05/31 02:33 28 Sleep in
06/06/01 14:08 28 Cancel done 06/05/31 01:18 23 Sub power on Normal
06/06/01 14:08 28 Cancel start User cancel 06/05/31 01:18 23 Main power on Normal
06/06/01 14:07 28 Setup done Width : 1204mm Env. : 0.097 06/05/31 00:02 25 Sub power off
06/06/01 14:07 28 Cancel done 06/05/30 23:59 25 Cleaning Power on cleaning
06/06/01 14:07 28 Cancel start User cancel 06/05/30 23:59 25 Sub power on Normal
06/06/01 14:01 28 Setup done Width : 1204mm Env. : 0.098 06/05/30 12:16 30 Sub power off
06/06/01 14:00 28 Sub power on Service mode 06/05/30 11:29 32 Print done
06/06/01 14:00 28 Sub power off 06/05/30 11:28 32 Print start
06/06/01 13:56 28 Print done Testpattern 06/05/30 11:28 32 Print done
06/06/01 13:55 28 Print start Testpattern 06/05/30 11:26 32 Print start
06/06/01 13:53 27 Setup done Width : 1204mm Env. : 0.100 06/05/30 11:24 32 Print done
06/06/01 13:52 27 Sub power on Service report mode 06/05/30 11:20 32 Print start
06/06/01 13:52 27 Sub power off 06/05/30 11:20 32 Print done
06/06/01 13:29 26 Print done Testpattern 06/05/30 11:17 32 Print start
06/06/01 13:28 26 Print start Testpattern 06/05/30 11:16 32 Setup done Width : 1304mm Env. : 0.066
06/06/01 13:28 26 Print done Testpattern 06/05/30 11:16 32 Cancel done
06/06/01 13:28 26 Print start Testpattern 06/05/30 11:16 32 Cancel start User cancel
06/06/01 13:28 26 Print done Testpattern 06/05/30 11:15 32 Print done Testpattern
06/06/01 13:27 26 Print start Testpattern 06/05/30 11:15 32 Print start Testpattern
06/06/01 13:22 26 Print done Testpattern 06/05/30 10:29 32 Setup done Width : 1304mm Env. : 0.067
06/06/01 13:22 26 Print start Testpattern 06/05/30 10:28 32 Cancel done
06/06/01 13:21 26 Print done Testpattern 06/05/30 10:25 32 Cancel start User cancel
06/06/01 13:18 26 Setup done Width : 1204mm Env. : 0.107 06/05/30 10:24 32 Print done
06/06/01 13:17 26 Sub power on Normal 06/05/30 10:17 32 Print start
06/05/31 12:12 28 Sub power off 06/05/30 10:15 32 Print done Testpattern
06/05/31 11:52 28 Sleep out 06/05/30 10:14 32 Print start Testpattern
06/05/31 08:09 29 Sleep in 06/05/30 10:13 32 Print done
06/05/31 07:39 28 Print start Testpattern 06/05/30 10:11 32 Print done
06/05/31 07:38 28 Print start Testpattern 06/05/30 10:10 32 Print done
06/05/31 07:26 28 Setup done Width : 1204mm Env. : 0.092 06/05/30 10:08 31 Print start
06/05/31 07:07 26 Sub power on Normal 06/05/30 10:08 31 Print done
06/05/31 07:07 26 Main power on Normal 06/05/30 10:04 31 Print start
06/05/31 03:53 28 Sub power off 06/05/30 10:04 31 Print done
4-15
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ],[ ] , [ENTER] + SUB POWER ON

All parameters will be initialized. Turn on the sub power
switch while pressing [ ],[ ] and [ENTER] keys to start
INITIALIZE ALL
the machine in SYSTEM PARAMETER INITIALIZE mode.
SYS,PARAMETER
Press [ENTER] key to initialize the SYSTEM PARAMETER
[ ]
or press [POWER] key to cancel when the confirmation
INITIALIZE message is displayed at first. The machine turns off
COMPLETED automatically when the initialization is completed. All the
parameters are reset to the default.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL 0101] is
displayed and the machine never starts before the LIMIT
POSITION is set up.
DISPLAYED LANGUAGE SERVICE REPORT PRINTING

Turn on the sub power switch while
[ ] + SUB POWER ON pressing [ ] key to start the
[MENU] + SUB POWER ON
machine in the SERVICE REPORT
PRINTING mode.
SERVICE REPORT
Roland DG Corp. [SERVICE REPORT] is displayed
XC-540
and it turns to be the normal mode
after printing.
SETUP SHEET
MENU LANGUAGE ROLL It starts printing automatically when
JAPANESE
media is setup. It requires a A4 size
media and prints with Cyan ink.
MENU LANGUAGE * Please print the [HISTORY
ENGLISH REPORT] from the service mode.
4-16
Key Combinations
Function for Service Combination Key Selection Comments

Press [MENU] and [ ] to enter Service
Service Mode 　　　　　　　　　+　　Sub Power
Menu.
[UPDATE FIRMWARE?] will be displayed.

Upgrade F/W 　　　　　　　　　+　　Sub Power
Press [ENTER] to upgrade F/W.
Use this when the main board is

　　　　　　　　　+　　Main Power
replaced.
Installing F/W
(At Main Board Change) [SUM-ERROR] will be displayed.
Main Power → ENTER
Press [ENTER] to upgrade F/W.
System Parameter All parameters will be initialized.

　　　　　 ENTER　+　　Sub Power
Initialize Press [ENTER] to start initialize.
Press [ ] while aligning Carriage to

Limit/Cut Down cap Heads, and press [ENTER].
　　　　　　　　　+　　Sub Power
Position Set up Cut Down Pos., and press
[ENTER].
Select [HISTORY REPORT] and press [ ].

History Report 　1 time
Then, select Head and press [ENTER] to
[REPORT] 　Service menu → Report → History Report
print History Report.
Service Report(Adjustment value) will
Service Report 　　　　　　　　　+　　Sub Power
be printed.
Function for Users Combination Key Selection Comments
Language MENU + Sub Power Press[ ] and [ ] to select Language.
4-17
REVISED 1
4-3 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.

1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck4.exe
4.Network cable (A cross cable is required when you connect XC-540 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of XC-540.

1 Turn on the main power switch and sub power switch, then
press [MENU] key. MENU
Select [IP ADDRESS] under [NETWORK] menu in [SYSTEM
INFO.].
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
Turn off the sub power switch.

2
4-18
Start the Peck4 on PC.
3 [Peck4] screen is displayed, and click [Select Port] button.
Select [Type 3] ProIII etc. from [Product].

4 Also, select [Via Network] and input IP address of XC-540
specified ealier.
Click [OK] button.
[Peck4] screen is displayed again.

5 Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

6
Select the firmware file and click [Open].
Peck4 starts to send the firmware to XC-540.
4-19
The machine goes into the Firmware Upgrade mode
7 automatically. FIRMWARE V1.0 NG DATA ERROR
When upgrade is completed, the Sub Power switch turns
off automatically.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETE
HOW TO INSTALL FIRMWARE (Referential Time : 5 min)
This is required when a new Main Board without the firmware is installed.
Turn on the main power switch while pressing [ ],

1 [ ],and [ ] keys.
[ ],[ ],[ ] + MAIN POWER ON
UPDATE FIRMWARE?
Press [ENTER] key for the machine to be ready to receive the

2 firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-20
Press MENU key, and set [IP ADDRESS], [SUBNET MASK]
3 and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and
[ ] and [ ] keys for selecting value. After setting an
address, press ENTER key to go next address setting.
When [GATEWAY ADDR.] is set, it returns to the waiting
mode for receiving the firmware by pressing ENTER key.
The setting made here is only temporary for the

firmware installation and it is not saved.

4 [Peck4] screen is displayed, and click [Select Port] button.
Select [Type 3] ProIII etc. from [Product].

5 Also, Select [Via Network] and input IP address of XC-540
specified ealier.
Click [OK] button.
4-21
[Peck4] screen is displayed again.
6 Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

7
Select the firmware file and click [Open].
It starts to send the firmware to XC-540.
It starts loading the firmware.

8 The firmware installation is done when [COMPLETE] FIRMWARE V1.0 NG DATA ERROR
message is displayed.
Turn off the Sub Power when it is completed.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETE
4-22
Turn on the Sub Power switch while pressing [ ],
9 [ ],and [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu. [ ],[ ] , [ENTER] + SUB POWER ON
Press [ENTER] key to start initialization. The Sub Power
turns off automatically when it is completed.
INITIALIZE ALL
SYS,PARAMETER
[ ]
INITIALIZE
COMPLETED
Turn on the Sub Power switch while pressing [ ], [ ] and

10 [ ] keys to enter the SERVICE MODE.
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].
Turn off the Sub Power when the network setting is MENU
completed. SERVICE MENU
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]
NETWORK [ ] SUBNET MASK

[ ]
SUBNET MASK 255.255.255.003
[ ]
NETWORK [ ] GATEWAY ADDR. [ ]

GATEWAY ADDR. 000.000.000.000
4-23
12 [Peck4] screen is displayed, and click [Put Parameters]
button.
13 [OPEN] screen is displayed.

Select the System Parameter file that is saved before the
main board replacement.
Click [Open]. Peck4 starts to send the System Parameter
to XC-540.
14 Click [Get Report] button to import the System Report file.

Confirm that the System Parameter is reloaded properly.
The addresses set at the step 11 are replaced

with the addresses saved in the System
Parameter as [Put Parameter] is executed.
4-24
4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
Turn on the Main Power SW and Sub Power SW. Select MENU
1
[SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the
[ ]
User's Menu and set the IP address.
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
Cancel the RIP when the RIP is running.

NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
Open a browser on the PC and enter the IP address

2
which is set at [1.].
Current firmware version appears.
The Internet Explorer is recommended.
Click [Update].
3
Specify the target file for upgrade and click [Update].

4
4-25
The progress is shown in percentage while upgrading.
5
Do not turn off the power or press any keys

during the upgrade.
When upgrading is completed, the version of upgraded

6
firmware appears.
Turn off the Sub power and Main power once.
4-26
REVISED 3
4-5 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur.
Please DO NOT use Take-Up devise for this alignment.

The media tension changes during test printing and the result of alignment is not reliable.
Remove the FRONT COVER, RIGHT I/S COVER and

1 FRONT COVER
RIGHT I/S COVER
INNER I/S COVER.
RIGHT INNER PLATE has a small hook on its

right bottom and it is inserted to the lower
cover. Be cautious when removing it.
RIGHTINNERPLATE
Remove the CARRIAGE COVER, removing the 4 screws

2 CARRIAGE COVER
shown in the figure. Holes on TOP COVER
There are 2 holes on the TOP COVER.

Upper 2 screws can be removed inserting a
screwdriver through the TOP COVER.
Remove the DAMPER PLATE, removing the 2 screws

3 DAMPER PLATE
SCREWS
4-27
Turn on the SUB POWER SW while pressing [ ], [ ]
4
and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine. [ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
5 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown on the right will be printed.

6
C M Y K Lm Lc
Loosen the 3 screws fixing the Head in order as shown in

7
the figure.
Loosen the screws fixing the Head for 1/2 turn. 1

If the screws are too loose, it may affect the
result of this alignment.
3
4-28
Insert the 1.5 mm Hexagonal Wrench through the hole of
8
the HEAD CARRIAGE, then, turn the adjustment screw
to make the lines of each color in the test pattern to be
straight.
*Reference* ADJUSTMENT
Position of the printing moves 1 line by turning SCREW
the screw 3/4 turn.
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.
Tighten the screws fixing the Head in the order reverse of

9
loosening, using the TORQUE DRIVER (ST-056).
2
Torque for tightening is 2kgf • cm (20cNm).
3
Make sure not to tighten the screws firmly.
4-29
Print the test pattern again.
10
If the result is not satisfactory, repeat 5 to 9 .
The shifting of lines should be less than 1/2 dot.
4-30
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
11 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
12 TEST PATTERN shown on the right will be printed.
The test pattern changes if the Base Head is

changed. K C K M K Y K Lm K Lc K
K Head is specified as the Base Head.
13 Loosen the 3 screws fixing the Head in order as shown in

the figure.
Loosen the screws fixing the Head for 1/2 turn. 1

If the screws are too loose, it may affect the
result of this alignment.
3
14 Turn the ADJUSTMENT SCREW to make the lines of each

color in the test pattern to be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-31
- When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
Adjust the Head positions refering to the left-

end K head as the base position. The position
of K head on the left end does not need to be
adjusted.
15 Tighten the screws fixing the Head in the order reverse of

loosening, using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
Print the test pattern again.

16
If the result is not satisfactory, repeat 11 to 15 .
The shifting of lines should be less than 1/2 dot.
4-32
17 If the VERTICAL test print reult is satisfactory, select the
[BIAS] > [TEST PRINT] menu under the [HEAD ADJUST]
menu and print the BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat
BIAS ADJUSTMENT.
4-33
[ HORIZONTAL ADJUSTMENT ]
18 Select the [HORIZONTAL] > [TEST PRINT] in the [HEAD SERVICE MENU
ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
Following TEST PATTERN will be printed.

19 Find the position where the line of each color matches the K line and check the number.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with is the current setting.
H6
H5
H3
H2
H1
DT3.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

Head Position :
High H6
H5
H3
H2
H1
DT1.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H6
H5
H3
H2
H1
Head Position :
Low DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H6
H5
H3
H2
H1
DT1.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
4-34
Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3,
20 HIGH] in the [HEAD ADJUST] menu and enter the
parameters checked at 19 with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
Parameters can be entered with an

increment of 1/2.
HORIZONTAL
TEST PRINT
DT1, Low 2 1 3 2 1
DT3, Low 2 1 3 2 1
DT1, High 2 1 3 2 1
DT3, High 2 1 3 2 1
4-35
[ BIDIRECTION ADJUSTMENT ]
Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD
21 ADJUST] menu and press the [ENTER] key. SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
Following TEST PATTERN will be printed.

22 Find the position where the two lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with is the current setting.
H6
H5
H4
H3
H2
H1
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Head Position :
High H6
H5
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
Head Position : DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Low
H6
H5
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-36
Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3,
23 HIGH] in the [HEAD ADJUST] menu and enter the
parameters checked at 22 with [ ] and [ ] keys. Parameters can be entered with an
Press the [ENTER] key to save the settings. increment of 1/2.
BI-DIR.DEFAULT
TEST PRINT
DT1, Low 2 1 3 2 1 3
DT3, Low 2 1 3 2 1 3
DT1, High 2 1 3 2 1 3
DT3, High 2 1 3 2 1 3
24 Fix the DAMPER PLATE. DAMPER PLATE
Make sure to press the Damper Plate downward

lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the

Damper may be damaged.
4-37
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error, and
also cause a cutter-down error when separating the sheet.
Remove the RIGHT I/S COVER, FRONT COVER and

1 RIGHT INNER PLATE.
FRONT COVER
RIGHT I/S COVER

RIGHT INNER PLATE
Remove the PUMP COVER, removing the 5 screws

2
PUMP COVER

3
and [ ] keys for LIMIT INITIALIZE mode. [ ], [ ], [ ] + SUB POWER ON
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
4-38
Confirm that HEAD CARRIAGE is connected to TOOL
4 CARRIAGE. Also, lock the connected carriages if they
are not locked.
After locking the carriages, push them lightly

towards left to confirm it is locked and also to
eliminate looseness.
Confirm the relative positions of Head and Cap, moving

5 the capping unit up and down with [ ] and [ ] keys.
The position needs a correction when the white guide on

the capping unit is not at the matching position with the
black guide on the Head Carriage. When it needs a
correction, perform the following adjustment procedure.
Or, when it is in the proper position, press [ENTER] key Black Guide
and go to 11 . White Guide
OK OK
NG
NG
Unlock the carriages and move them to the left, off of the
6 capping unit.
4-39
Loosen the 4 screws fixing the capping unit.
7
Return the carriages to the lock position.

8
After the carriages are locked, push them to

the left lightly to eliminate the looseness.
Adjust the position of the capping unit right and left to be

9 located at the proper position under the Head, with your
hands.
The capping unit can be moved up and down using [ ]
and [ ] keys to help adjustment.
Make sure that the Cap does not bumps the

Head.
After adjusting the position, tighten the 4 screws fixing

10 the capping unit. And then, press the [ENTER] key to
confirm the position with an actual capping.
4-40
Confirm that the Head is certainly capped, and press the
11
[ENTER] key again. The Tool Carriage automatically SETTING UP
leaves the Head Carriage and it starts LIMIT POSITION THE LIMIT
INITIALIZE. [ ]
After the completion of the INITIALIZE, the message is

indicated as shown on the right. DETECTING..
SETTING UP
CUTTER DOWN POS
12 Move the TOOL CARRIAGE with your hand until it

makes full contact with the LEFT FRAME with CUT
DOWN status.
Carry out the CUT DOWN POSITION INITIALIZE by

13
pressing [ENTER] key. SETTING UP
CUTTER DOWN POS
After the completion of the INITIALIZE, the message is
[ ]
indicated as shown on the right.
DETECTING..
INITIALIZATION
COMPLETED
4-41
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)
LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper, and also
to confirm that it properly reads and corrects the width of the scale, which is stretched or shrunk due to the
operation environment, by the software coordinates. This operation is required when Limit Sensor, Encoder
Scale or Encoder Module is replaced or the position is adjusted.

1
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Lower the Pinch Rollers.

2
Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.
Select the [LINEAR ENCODER] menu in the SERVICE

3
MENU and press the [ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS: 1361.00mm
4-42
One of the messages appears at the completion of the
4 set up. In case of SETUP error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE. LINEAR ENCODER

2. Dirt/Scratch on the ENCODER MODULE. SETUP COMPLETED
3. ENCODER SCALE is not between the
ENCODER MODULE. LINEAR ENCODER
4. Backlash of the CARRIAGE MOTOR GEAR SETUP FAILED
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
LINEAR ENCODER
BELT.
HEADBOARD FAILED
6. Bad Contact in the cables.
In case of [HEADBOARD FAILED], the Head Board is

possibly defective.
When Linear Encoder Setup is completed, carry out the

5 PRINT MENU
[LINEAR CALIB.] in the Service Menu. LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
In case of an error, check the followings.

6
PRINT MENU
1. Dirt/Scratch on the ENCODER SCALE. LINEAR CALIB.
2. Dirt/Scratch on the ENCODER MODULE.
[ ]
3. ENCODER SCALE is not between the
ENCODER MODULE.
NOW PROCESSING..
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
BELT.
6. Bad Contact in the cables. LINEAR CALIB.
FAILED TO SETUP
4-43
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.

This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the CAP EVACUATION* may not be performed properly.
* CAP EVACUATION is an operation of ink evacuation with the Heads uncapped. This removes
the ink accumulated on the Cap surfaces.
For this adjustment, the Head height can be either HIGH or LOW. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.
Open the FRONT COVER and remove the RIGHT INNER

1 FRONT COVER
PLATE.

RIGHT INNER PLATE
Make sure to unload the media when it is set on the

2
machine.
Then, turn on the SUB POWER SW while pressing [ ] [ ],[ ],[ ] + SUB POWER ON
[ ] and [ ] keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
3 Select the [CAP ADJUST] menu in the SERVICE MENU

and select [ADJUST POS.]. SERVICE MENU
I/S MENU
[ ][ ] I/S MENU
CAP ADJUST
[ ]
CAP ADJUST
ADJUST POS.
When the carriage is not in the capping position, move it

to the position with your hands. In advance, press [ ] HEAD
key to move the cap lower in order to avoid a contact CARRIAGE
between Head and Cap.

CAP
4-44
Move the cap upward to the position that the cap
4 contacts exactly to the head, then press [ENTER] to [ ]
CAP ADJUST ADJUST POS.
update the adjustment value. ADJUST POS. 0.00 -2.00 HEAD
-When you press [ ] key, the cap moves upward in 0.25mm

unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00mm.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out, and then exiting the menu.
CAP
If it is difficult to see whether Head makes

contact with Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the cap upward, and when the light on
the back plate cannot be seen through the
gap between Head and Cap, it means that
Head makes contact with Cap.
Check the adjusted Capping Position.

5 Enter the [CHECK GAP.] menu.
The Cap moves to the the same position as the Cap

Evacuation. Confirm that there is a gap between the Cap
and all Heads.
GAP
[CHECK GAP.] menu is for checking the gap

between the Cap and Head. For adjustment, use
the [ADJUST POS.] menu.
4-45
4-9 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the
crop marks cannot be read correctly and it results in a problem of the position error of the cut line
to the print. This adjustment is required under following cases.
- CROP MARK SENSOR or TOOL CARRIAGE BOARD is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between CROP MARK SENSOR and the bed surface is changed.
The Pre-heater, Print Heater and Dryer must be off during this adjustment.
When it needs to be adjusted for a user media, use the media instead of SV-G-1270G. However, in this
case, the adjustment is to be optimized for the particular media and it may affect the crop mark
detection on other media. The result of the crop mark recognition on Roland media is not assured,
when any media other than SV-G-1270G is used for this adjustment.
Remove the RIGHT I/S COVER.

1
RIGHT I/S COVER
Remove the TOOL CARRIAGE COVER and TOOL

2 TOOL CARRIAGE BOARD COVER
CARRIAGE BOARD COVER.
TOOL CARRIAGE COVER
4-46
Turn on the sub power switch while pressing [ ], [ ]
3
Setup the SV-G-1270G film on the machine.
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [OUTLEVEL CHECK] under the [CROPMARK

4 SERVICE MENU
SENS] menu. CUTTING MENU
Crop Mark will be printed when the [ENTER] key is [ ]
pressed.
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
After printing a Crop Mark, the TOOL CARRIAGE moves

5
to above the Crop Mark automatically.
Adjustment is unnecessary when the displayed MAX
voltage is 2.7 +/-0.2V.
Min2.5V Max2.7V
[2.5V]
When the MAX voltage is not proper, see the voltage

6
displayed with [ ] on the lower LCD. Adjust the VR on the
TOOL CARRIAGE BOARD so that the voltage with [ ] VR
changes to 2.7 +/-0.2V.
Due to the ink dry, the voltage displayed with [ ]

decreases in time. This adjustment needs to be
done quickly for smooth operation.
Min2.5V Max2.7V
[2.5V]
4-47
Perform [OUTLEVEL CHECK] again and confirm that the
7
MAX voltage is proper.
If it is out of range, repeat the adjustment.
Min2.5V Max2.7V
[2.5V]
4-48
4-10 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not
adjusted, the cutting position based on the detected Crop Marks becomes wrong, and that results
in the mis-alignment of the Print and Cut when performing the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced or adjusted.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO
ENV. MATCH].
Also, Take-up unit must not be used during this adjustment.

1
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Perform BI-DIRECTION ADJUSTMENT.

2 SERVICE MENU
After the adjustment, leave the PET-G on the printer to
PRINT MENU
use continuously for this CROP-CUT ADJUSTMENT.
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
Select [TEST PRINT 2] under the [CROP-CUT ADJ.]

3 SERVICE MENU
menu. CUTTING MENU
Press [ENTER] key to start the test print.
[ ] [ ]
CUTTING MENU
CROP-CUT ADJ.
[ ] [ ]
CROP-CUT ADJ.
TEST PRINT 2
[ ]
4-49
From the Test Pattern, find the value where the print line
4 <TEST PATTERN>
matches the cut line. +2.0 -2.0
In this case, the correction value for the scan direction is

Correction-value scale +1.5 -1.5
"-0.3".
+1.0 -1.0
-0.5
+0.5 -0.5
When it is difficult to see the cut line visually,

use a magnifier. +2.0 +1.5 +1.0 +0.5 +0.0
+0.0 -0.0
Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cut line
Select [SETTING] from the [CROP-CUT ADJ.] menu and

5 CUTTING MENU
enter the correction-values found in the Test Pattern for CROP-CUT ADJ.
both Feed and Scan.
[ ] [ ]
CROP-CUT ADJ.
F: Feed direction S: Scan direction SETTING
Left: Current value Right: New value [ ]
(Setting range: +/-2.00mm In 0.01mm unit)
F:+0.30 +0.30mm
key : Value of F, towards + S:-0.40 -0.40mm
key : Value of F, towards - [ ]
key : Value of S, towards +
key : Value of S, towards -
ENTER key : Saves new setting
MENU key : Moves out SETTING menu
Select [TEST PRINT] under the [CROP-CUT ADJ.]

6
menu.
CUTTING MENU
CROP-CUT ADJ.
[ ]
CROP-CUT ADJ.
TEST PRINT
[ ]
4-50
A mark is printed, and detected by the crop mark sensor,
7 Broken line is indicating the cut line
and its contour is cut. Confirm the cut line position on the
print visually.

use a magnifier.
Adjustment is completed if the position error of cut line is

8
within +/-0.1mm. If not, select [SETTING] menu again for CUTTING MENU
further adjustment. CROP-CUT ADJ.
[ ] [ ]
key : Moves cut position towards front CROP-CUT ADJ.

SETTING
key : Moves cut position towards rear
[ ]
key : Moves cut position towards right
key : Moves cut position towards left
F:+0.30 +0.30mm
ENTER key : Saves new setting S:-0.40 -0.40mm
[ ]
[Fine Adjustment]
-
F:
+
-
+
S:
Perform Test Print again for confirmation. Adjustment is

9 completed if the position of cut line is satisfactory. If not, Broken line is indicating the cut line
make an adjustment again.

Before adjustment
After adjustment
4-51
4-11 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it
may result in the mis-alignment of the printing and cutting.
This adjustment is required when Crop Mark Sensor, Tool Carriage or Print Head is replaced or
adjusted, and also when the relative distance between Tool and Print Head is changed.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.

1
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Perform BI-DIRECTION ADJUSTMENT.

2 SERVICE MENU
After the adjustment, leave the PET-G on the printer to
PRINT MENU
use continuously for this PRINT/CUT POSITION
[ ][ ]
ADJUSTMENT.
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
Select [TEST PRINT 2] under the [PRINT-CUT ADJ.]

3 SERVICE MENU
menu.
CUTTING MENU
[ ] [ ]
CUTTING MENU
PRINT-CUT ADJ.
[ ] [ ]
PRINT-CUT ADJ.
TEST PRINT 2
[ ]
4-52
From the Test Pattern, find the value where the print line
4 <TEST PATTERN>
matches the cut line. +2.0 -2.0
In this case, the correction value for the scan direction is

Correction-value scale
"-0.3". +1.5 -1.5
+1.0 -1.0
-0.5
+0.5 -0.5

+0.0 -0.0
use a magnifier. +2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cut line
Select [SETTING] under [PRINT-CUT ADJ.] menu and

5 CUTTING MENU
enter the correction-values found in the Test Pattern for PRINT-CUT ADJ.
both Feed and Scan.
[ ] [ ]
PRINT-CUT ADJ.
F: Feed direction S: Scan direction SETTING
Left: Current value Right: New value [ ]
(Setting range: +/-5.00mm In 0.01mm unit)

F:+0.30 +0.30mm
S:-0.40 -0.40mm
key : Value of F, towards +
key : Value of F, towards - [ ]
key : Value of S, towards +

key : Value of S, towards -
Select [TEST PRINT] under [PRINT-CUT ADJ.] menu.

6 Press [ENTER] key to start the test print.
CUTTING MENU
PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ.
TEST PRINT
[ ]
4-53
Three marks are printed at the left-end , right-end and the
7 center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.

use a magnifier.
Broken line is indicating the cut line
Adjustment is completed if the position error of cut line is

8 within the range below. If not, select [SETTING] menu CUTTING MENU
again for further adjustment. PRINT-CUT ADJ.
[ ] [ ]
Mark on the right: Within +/-0.1mm
Mark on the left: Within +/-0.3mm PRINT-CUT ADJ.
SETTING
(Make adjustment based on the mark on the right)
[ ]
F:+0.30 +0.30mm
key : Moves cut position towards front S:-0.40 -0.40mm
key : Moves cut position towards rear
[ ]
key : Moves cut position towards right
key : Moves cut position towards left
[Fine Adjustment]
MENU key : Moves out SETTING menu -
F:
+
-
+
S:
Perform Test Print again for confirmation. Adjustment is

9 completed if the position of cut line is satisfactory. If not,
Left Center Right (Base)
repeat adjustment.
+/-0.3mm +/-0.1mm
Broken line is indicating the cut line
4-54
4-12 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in
feeding media [PET-G].
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared
to the original data .
Take-up unit must not be used during this adjustment.
Turn on the sub power switch while pressing [ ],

1
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
2 Set PET-G film on the machine.
Select [TEST PRINT] under [CALIB.DEFAULT] menu

3 and press [ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]
TEST PRINT requires 510mm or more of the PRINT MENU

media Setup width. CALIB.DEFAULT
[ ]
CALIB.DEFAULT
TEST PRINT
[ ]
4-55
Test Pattern is printed.
4 Measure the length of the feed direction and use the value to
calculate the calibration amount with the formula shown
at 5 .
400mm
Test Pattern is always printed with offset 0.00%.
Even if a correction is made in the [SETTING]
menu, the Test Pattern is not changed.
Feed
500mm
Scan
Calculate the amount to be calibrated with the formula

5 shown at the right figure.
CA = Calibration Amount
CL = Commanded Length (=400mm)
ML = Measured Length
FORMULA
CA = CL - ML x 100
ML
Select [SETTING] under [CALIB.DEFAULT] menu and enter

6 the calibration value with [ ] and [ ] keys. SERVICE MENU
PRINT MENU
Press [ENTER] key to save the setting.
[ ] [ ]
PRINT MENU
Parameters can be entered with an increment of CALIB.DEFAULT
0.01%. [ ] [ ]
(MAX. +2.00% to MIN. -2.00%)
CALIB.DEFAULT
SETTING
[ ]
SETTING
+0.00% +0.15%
[ ]
4-56
4-13 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
Remove the Front Rail Cover.

1
FRONT RAIL COVER
Turn on the sub power switch while pressing [ ], [ ],[ ],[ ] + SUB POWER ON
2
Select [FORCE ADJUST] menu. [MENU] key
MENU
SERVICE MENU
[ ] [ ]
Only the Tool Carriage can be moved in [FORCE SERVICE MENU

CUTTING MENU
ADJUST] menu.
[ ] [ ]
CUTTING MENU
FORCE ADJUST
Remove the Tool Carriage Cover.

3
TOOL CARRIAGE COVER
Put the White Dummy Pen (ST-006) on the Tool

4 WHITE DUMMY PEN
Carriage.
4-57
Move the Pinch Rollers at the positions shown in the figure,
5 and lower them.
PINCHROLLER
GRIT ROLLER
Move the Tool Carriage to the position under the H mark

6 which is written on the rail.
TOP COVER
RAIL
The rail has an H mark at the point where Tool BELT

Height Adjustment is made during the
production of the machine.
H mark indicates the highest position of the bed. TOOL CARRIAGE
(The position where the space between the
Head and Bed is the smallest.)
Turn the Adjustment Screw to adjust the space between the ADJUSTMENT SCREW
7 Pen end and Bed to be 2.5mm to 2.6mm.
BED
Move on to the Tool Pressure Adjustment.

8
4-58
4-14 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
This adjustment is to specify the tool pressure during Cutting.

Before this adjustment, it is necessary to carry out [4-13 TOOL HEIGHT ADJUSTMENT].
Turn on the sub power switch while pressing [ ], [ ],[ ],[ ] + SUB POWER ON
1
Select [FORCE ADJUST] menu. [MENU] key
MENU
SERVICE MENU
Only the Tool Carriage can be moved in [FORCE [ ] [ ]
ADJUST] menu.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
FORCE ADJUST
Put the White Dummy Pen(ST-006) on the Tool Carriage.

2 WHITE DUMMY PEN
Move the Pinch Rollers at the positions shown in the figure,

3 and lower them.
PINCHROLLER
GRIT ROLLER
4-59
Move the Tool Carriage to the position under the H mark
4 which is written on the rail.
TOP COVER
RAIL
The rail has an H mark at the point where Tool BELT

Height Adjustment is made during the
production of the machine. TOOL CARRIAGE
H mark indicates the highest position of the
bed. (The position where the space between the
Head and Bed is the smallest.)
Select [30gf] under [FORCE ADJUST] menu.

5 Press [TEST CUT] key to move the Tool Carriage down. CUTTING MENU
FORCE ADJUST
[ ]
FORCE ADJUST
30gf
[ ]
30gf
17 16
[TEST CUT]
Pull up the handle part of the Tool Holder with the DIAL
6
GAUGE(ST-013) and measure the pressure when the ST-013
pen tip leaves the Bed.

Adjust the parameter in the [30gf] menu with [ ] and
[ ] keys for the pressure to be 25 to 35gf (0.25N to
0.35N).
Press [ENTER] key to save the settings.
30gf
17 16
TOOL HOLDER
[ ] [ ]
[ENTER]
Select [200gf] under [FORCE ADJUST] menu.

7 Press [TEST CUT] key to move the Tool Carriage down. CUTTING MENU
FORCE ADJUST
[ ] [ ]
FORCE ADJUST
200gf
[ ]
200gf
56 57
[TEST CUT]
4-60
Pull up the handle part of the Tool Holder with the
8
TENSION GAUGE(ST-002) and measure the pressure ST-002
when the pen tip leaves the Bed.

Adjust the parameter in the [200gf] menu with [ ]
and [ ] keys for the pressure to be 195 to 205gf
(1.9N to 2.0N).
Press [ENTER] key to save the settings.
200gf
56 57
TOOL HOLDER
[ ] [ ]
[ENTER]
9 Select the [30gf] menu under [FORCE ADJUST] menu.

Confirm that the force is 25 to 35gf (0.25N to 0.35N) ST-013
when the tip of the pen leaves the Bed by lifting the
handle part of the Tool Holder with the DIAL TENSION
METER(ST-013).
When the value of the force is not proper, make an

adjustment again.
TOOL HOLDER
4-61
4-15 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
Turn on the sub power switch while pressing [ ],

1
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU]>[I/S CONTROL]>[CAP]>[OPEN],

2 and press [ENTER] key. SERVICE MENU
The Cap Unit moves down and be free to move by hand. I/S MENU
[ ][ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
[ ]
Connect the Tool Carriage to the Head Carriage and move

3 them to the right in the lock position.
TOOL CARRIAGE HEAD CARRIAGE
Turn off the sub power switch and main power switch.
4
4-62
Remove the Front Rail Cover and Top Cover.
5
FRONT RAIL COVER TOP COVER
Measure the tension of the belt at the position above <Front side>
6 Upper Belt
the center of the 4th grit roller from the left using
TENSION GAUGE(ST-001). Hold down the belt
with Tension Gauge
Press the upper belt downward with the gauge to make
slight contact with the lower belt. The tension is proper
Lower Belt
when the measured value is 0.96kgf to 1.18kgf.
When the tension is not proper, move on to the next
step and adjust the belt tension. The center of the 4th
Grit Roller from the left
It is recommended to put the SOLENOID

CUSHION(P/N 22265241) on the top of the ST-
001 for easy measuring.
Loosen the two fixing screws which is located on the left

7 end of the belt halfway round. <Top view> LEFT END OF THE BELT
Be cautious with the sharp edges around the

belt when loosening the screws. It may
cause injury.
FIXING SCREW
4-63
Insert a wrench through the holes on the side frame
8 SCREW
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)
The gap between the screws and Idle Pulley

can be seen from both front side and rear
side of the machine. IDLE PULLEY HOLDER
Turn the adjustment screw shown in the figure to adjust

9 ADJUSTMENT SCREW
the value of the tension gauge to be around 1.05kgf
with the procedure of 6 .
Turn the screw CW: Tension is increased

Turn the screw CCW: Tension is decreased
10 Tighten the two fixing screws shown in the figure, and

again confirm that the tension is within the proper value.
FIXING SCREW
Tighten the two screws shown in the figure to slightly SCREW

11 contact with Idle Pulley Holder.
Make sure not to tighten the screws too

tight. It may move the fixed Idle Pulley Holder
accidentally.
Move on to [4-16 BELT POSITION ADJUSTMENT].
4-64
REVISED 1
4-16 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and
adjusted if it is necessary.
Remove the 5 covers including a lever knob shown in

1
the figure. TOP COVER
FRONTRAILCOVER
Remove them in the following order.

1. FRONT RAIL COVER
2. TOP COVER
3. RIGHT I/S COVER
4. LOADING LEVER KNOB
5. RIGHT TOP COVER
RIGHT I/S COVER

RIGHT TOP COVER LOADING LEVER KNOB
Confirm that the Belt Tension Adjustment is completed

2
and turn on the Main Power switch.
4-65
3
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]

Carry out the AGING test for the belt.
4 SERVICE MENU
Select [MOTOR MENU]>[AGING]>[SCAN], and press MOTOR MENU
[ENTER] key. [ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
Confirm the belt position. <Top view>

5 The position is proper when the belt is not touching the RIGHT END OF THE BELT
flanges of the Drive Pulley excessively. When the DRIVE PULLEY

position is proper, skip this adjustment and go to
[ADJUSTMENT ON THE IDLE PULLEY SIDE]
described in the later step of this adjustment leaving BELT
the belt aging on. When the position is improper, make

adjustment as follows.
Belt partly touching the flange is

acceptable. FLANGE
Press [ENTER] key to cancel AGING.

6
SCAN
NOW AGING
[ ]
4-66
Loosen the two fixing screws located on the right end of
7 STAY
the belt.
FIXING SCREW
Loosen the screws about 3 rounds for the SCREW

bottom of the screw head not to contact
with the Stay.
STAY
Press [ENTER] key to restart AGING.

8
AGING
SCAN
[ ]
Adjust the belt position turning the Adjustment Screw

9 as follows.
The work space is narrow. Be cautious and

try not to touch the driving pulley and belt.
Also, there are many mechanical parts
around it. You need to work carefully with
your tool not to touch them.
Belt leans to the front side of the machine ADJUSTMENT SCREW

-Turn the screw carefully in CCW (loosening).
Touching the frange on the FRONT side of machine
4-67
Belt leans to the rear side of the machine
ADJUSTMENT SCREW
-Turn the screw carefully in CW (tightening).
Touching the frange on the REAR side of machine
10 Tighten the two fixing screws for the bottom of the

screw head to slightly contact with the Stay.
FIXING SCREW

tight. It may move the fixed Drive Pulley SCREW
Holder accidentally.
STAY
Confirm that the belt is not touching the pulley flanges

11 excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
PULLEY FLANGE
When it is proper, leave the belt aging on, and go to the
following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
[ADJUSTMENT ON THE IDLE PULLEY SIDE]
12 Confirm the position of the belt. [LEFT END OF THE BELT]

IDLE PULLEY
The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is not
proper, make adjustment as follows.
BELT
Belt partly touching the flange is

acceptable.
FLANGE
4-68
Press [ENTER] key to cancel AGING.
13
SCAN
NOW AGING
[ ]
14 Loosen the two fixing screws located at the left end of

the belt eighth to quarter round.
When the screw is loosen more than

necessary, it gives difficulty in adjusting the
belt. Also, you need to be cautious with the
sharp edges around it when turning the
screws. It may cause injury.
FIXING SCREW
Insert a wrench through the holes on the side frame

15 SCREW
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.
The gap between the screws and Idle Pulley

can be seen from both front side and rear
side of the machine.
IDLE PULLEY HOLDER
16 Press [ENTER] key to restart AGING.
AGING
SCAN
[ ]
4-69
17 Insert a wrench through the holes on the side frame and IDLE PULLEY
adjust the belt position turning the screw 1 and 2 as
follows. SCREW
1
Not touching the flanges
Belt leans to the front side of the machine

-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
SCREW
* Make sure to have a gap of 3mm between the screw 1
2 and Idle Pulley Holder when turning the screw 1.
Touching the frange

on the FRONT side of machine
Belt leans to the rear side of the machine

-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder. SCREW
* Make sure to have a gap of 3mm between the screw 2
1 and Idle Pulley Holder when turning the screw 2.
Touching the frange

on the REAR side of machine
Tighten one of the screws that has no contact with the SCREW
18
Idle Pulley Holder to slightly touch the Idle Pulley (The one with no contact with Idle Pulley Holder.)
Holder.

tight. It may move the Idle Pulley Holder
accidentally.
4-70
19 Tighten the two fixing screws shown in the figure.
Be cautious with the moving Carriages and

Cablebeyor during the work, and also with the
sharp edges of the mechanical parts around it.
FIXING SCREW
20 Confirm that the belt is not touching the pulley flanges PULLEY FLANGE
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press [ENTER] key to cancel
AGING.
SCAN
NOW AGING
[ ]
4-71
4-17 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is required when Take-up unit is installed or TU Junction Board is replaced.

This is to check whether Take-up Unit operates properly.
Confirm that the cable is connected to the connector

1 Undersurface of the right side of machine
named [TAKE UP] and turn on the Main Power switch.

2
[ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [TU] menu under [SUB MENU]>[TU CHECK].

3 SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
TU CHECK
[TU] menu supports the connector named
[ ]
[TAKE UP].
Although [OPTION-TU] menu is for another TU CHECK
TU
connector with no name, it is not in use. [ ]
TU
START START
[ ]
4-72
Confirm that [START] is selected, and press [ENTER]
4
key to turn on the take-up unit.
TU
[START] or [STOP] can be selected with START START
[ ] and [ ] keys.
The current setting is displayed on the left [ ]
and the new setting is diplayed on the right.
Set the AUTO switch of the Take-up Unit to either

5
FORWARD or BACKWARD.
Move the Dancer Roller up and down by hand, and

6
confirm that the drive part rotates.
Drive Part
The operation status of Take-up Unit can be

confirmed also on the LCD. [ * ] is diplayed
on the right side of upper LCD while taking-
up, and not displayed while not taking-up.
TU
START START
DANCER ROLLER
Select [STOP] with [ ] and [ ] keys, and press

7 [ENTER] key.
The setting of [STOP] is canceled when TU

exiting the menu. The initial setting is START STOP
[START] every time entering [TU] menu. [ ]
4-73
Move the Dancer Roller up and down by hand, and
8
confirm that the drive part does not rotate. Drive Part
DANCER ROLLER
4-74
5-1 SENSOR MAP
REAR PAPER SENSOR
THERMOSTAT It detects the rear edge of the media and also whether the
If the Heater exceeds the limit media is loaded or not.
temperature, it stops LIMIT SENSOR
the power supply. It detects the origin of the carriage
moving direction and the limit positon.
(Right side of the machine) SHEET LOAD SENSOR

It detects whether the Sheet
Loading Lever is UP or DOWN.
HEAD LOCK SENSOR

It detects wheter the HEAD
CARRIAGE is at locking position
or not.
FRONT COVER SENSOR

It detects whether the Front Cover
is opened or closed.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
FRONT PAPER SENSOR
It detects the front edge of the media.
GRIT ENCODER
It detects rotation position of the Grit Roller.
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set or not.
(Left side of the machine) (Front side of the machine)
5-1
THERMISTOR(PRE-HEATER)
It takes the temperature of the Pre-Heater.
THERMOSTAT
If the Pre-Heater exceeds the limit temperature,
it stops the power supply.
5
(Rear side of the machine)
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
THERMOSTAT
If the Dryer exceeds the limit temperature, it stops
the power supply.
5-2
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects coordinates for carriage
moving direction.
HEAD UP/DOWN SENSOR

It detects the position of the Head
Height Lever.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The black Head is used for the measurement.
e)
e machin
ide of th
(Rear s
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-3
PINCH ROLLER SENSOR

It detects the positions of Pinch Roller.
It detects whether the Media Clamp is set or not.
CROP MARK SENSOR

It detects the Crop Mark.
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed
or not.
INK EMPTY SENSOR

INK CARTRIDGE IC SENSOR
It detects whether the Ink Cartridge is empty or not.
It detects the ink type and the remaining amount
of the ink.
5-4
DANCER ROLLER SENSOR

It measure the Dancer angle, carries out the weight
control, and then adjusts media tension.
5-5
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or Yes Improved

deflected-fired dot Perform Normal Completed
appears on the test Cleaning
pattern.
Not Improved
No *Several Normal Cleanings and a
Powerful Cleaning do not improve the
printing result.
To 1-13 To 14-18
NO CHECKING POINT ACTION REFERENCE OUTLINE

Install in a location that
The machine is not
is level and stable Never install the machine in a location where it is tilted or where it may
1 installed in an appropriate
offering good operating wobble or librate.
location
conditions.
Load and set up the
The media is not set up Feed is not smooth when the media is tilted or tensioned unevenly on
2 media correctly at the User's Manual
correctly the left and right. Reload and set up the media correctly.
correct position
The media heating system does not warm up to the preset temperature
when is dark ( by default ). Load media, press
Preheater / Print heater /
3 Apply correct setting User's Manual , and wait for the machine to warm up.
Dryer are not warmed up.
Refer to P.110 "Setting How the Media Heating System Operates" in
the User's Manual.
Check the room
temperature
Even if the heater reaches the preset temperature, when the media is
cold, the heater temperature may not be effective. Warm up the media
The media is not warm Wait for a while until
4 fully taming to the room temperature of 20-32 degree °C and wait about
enough media warms up
5 minutes after the heater reaches the setting temperature or raising
setting temperature etc.
Increase the preset
temperature
The setting of Bidirectional Correct setting for

5 User's Manual
Printing is not correct Bidirectional Printing
FEED CALIBRATION is
6 Calibration User's Manual If the calibration is not correct, white fine line or banding appears.
not correct
Use a higher resolution
print mode
The print mode is not Using a higher resolution print mode or a Uni-Direction printing may
7
suitable reduce the white banding.
Using a Uni-Direction
printing
Scanning distance of the Set the [FULL WIDTH Set [FULL WIDTH S] to [FULL] to uniform the heating time on each
8 User's Manual
Head Carriage S] to [FULL] pass. This may improve printing quality.
Set [PERIODIC CL.] to When this is set to a value from 1 min to 990 min, self cleaning is
9 [PERIODIC CL.] setting User's Manual
[NONE] or [Page] performed during printing and it may cause blurred printing.
Wrong profile for the

10 Use the suitable profile
media
Inappropriate media is Replace to the suitable It varies up to media how much Ink can be accepted. Depending on the
11
used media media, the ink may may overflow or blur.
[3-1 HEAD Head Rank setting affects the amount of the fired Ink. If it is not set
12 Head Rank is not correct Set Head Rank
REPLACEMENT] properly, the printing image becomes light, dark or blurred.
[4-4 HEAD Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-
13 Head is not adjusted Head Alignment
ALIGNMENT] DIR.DEFAULT] settings are correct.
6-1
Nozzle condition becomes poor due to the foreign substances stuck on
14 Foreign substances Manual Cleaning User's Manual
the surface of the Head.
[3-2 WIPER Cleaning the head with Wiper is not performed efficiently and it cannot
15 Wiper wears out Wiper Replacement
REPLACEMENT] remove the foreign substances stuck on the surface of the Head.
If the ink is not flowed down through the Cap, the head cleaning does
Transformation / defect of [3-3 CAP TOP not work efficiently. As a result, the condition of head nozzle is not
16 Cap Top Replacement
Cap Top REPLACEMENT] improved by the head cleaning. If the head is not sealed by the cap, the
head will become dry and clogged.
Generally, we do not recommend to wipe the surface of Head with a
Wipe the surface of the cleaning stick. Howerver, it's worth trying cleaning before replacing the
17 Head nozzle is clogged
Head by a cleaning stick Head. Soak the cleaning stick in cleaning liquid fully, and then tap and
scrub the surface of Head with it.
[3-1 HEAD
18 Broken Head Head Replacement
REPLACEMENT]
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL

Check remaining Ink / When the machine keeps printing with ink cartridge almost empty, the
Ink Cartridge is almost
1 Replace the Ink User's Manual negative pressure delivered in the ink tube causes the improper ink
empty
Cartridge supplying and the head cannot fire the ink correctly.
If there is a bad communication between the Head and the Main Board,
the signal is not sent properly and results in not working. If the Flexible
Refix / Replace the
2 Bad contact/Broken Cable Cable is fixed at a slant, it may cause the bad electrical contact or
Cable
short-circuit. And, the cable which has been conneted and
disconnected several times may have a damaged terminal.
Transformation / defect of [3-3 CAP TOP If the Head is not capped correctly, the Head dries and it may cause the
3 Cap Top Replacement
Cap Top REPLACEMENT] Head nozzle clogging.
When air bubbles come inside the Ink line, the Head does not fire the
Perform Powerful
Ink temporarily. Air bubbles tend to go into the Ink line by installing and
Cleaning
uninstalling the Ink Cartridge so many times. All the air bubbles inside
4 Air bubbles in Ink line
the lines can be removed by performing the powerful cleaning or
Remove air bubbles by
removing the Tube from the Damper and fixing the syringe with the
an syringe
entry of Damper, then pulling the Ink until air bubbles disappear.
[3-7 INK TUBE
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
[3-6 PUMP The Pump cannot deliver the ink properly. Therefore, the Head may not
6 Broken Pump Tube Pump Replacement
REPLACEMENT] fire the Ink.
The F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the
F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at
Broken Fuse on the Head Replace the Fuse on
7 all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2
Board the Head Board
Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse
may be defective.
Head Board There might be a problem with the other devices on the Head Board if
8 Broken Head Board
Replacement the Fuses are not defective.
[3-1 HEAD
REPLACEMENT]
Head Board [3-8 BOARDS
10 Broken Head Board
Replacement REPLACEMENT]
6-2
6-3 SHIFTING IN PRINTING/COLOR SHIFTING

Misalignment occurs when the media becomes wrinkled and comes
1 The media is set tilted Set the media correctly User's Manual loose from the Platen if the media is not set straight. Make sure to set
the media straight referring to the User's Manual.
[3-11 ENCODER
Encoder Scale is Clean or replace When Encoder Scale is not detected correctly, it is possible that the
2 SCALE
dirty/broken Encoder Scale printing position could be shifted.
REPLACEMENT]
Encoder Module is Clean or replace When Encoder Module is not detected correctly, it is possible that the
3
dirty/broken Encoder Module printing position could be shifted.
[4-4 HEAD If the Heads are not aligned or Horizontal adjustment is not performed
4 Head is out of adjustment Head Alignment
ALIGNMENT] properly, the color shifting occurs.
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves incorrectly
5
Cable Flexible Cable and results in the shifting in printing.
6-4 INK DROPS ON THE MEDIA

When foreign substances such as fiber dust are stuck on the surface of
1 Foreign substances Manual Cleaning User's Manual the Head, Ink sometimes leaks from it. Wipe the surface of Head with a
cleaning stick.
Use the media clamps
If the media tends to curl or become bumpy due to the Ink absorption,
2 Media strikes Head the Head sometimes strikes the media and it causes the Ink dropping
Replace to the sutable
problem.
media
If the media produces static electricity easily, it makes accumulated Ink
Static electricity of on the Head while printing and results in Ink dropping. When this is set
3 Perform [PERIODIC CL] User's Manual
the media to a value from 1 min to 990 min, automatic cleaning is performed while
printing and it may prevent Ink dropping.
If the cleaning does not work efficiently, foreign substances stuck on

4 Wiper wears out Wiper Replacement User's Manual the surface on the Head. The Ink flows through it and results in Ink
dropping.
[3-7 INK TUBE When the Ink Tube is broken, it is not possible to keep air tight the Ink
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] line and results in Ink dropping.
[3-1 HEAD When the Head is broken mechanically, it is not possible to keep air
REPLACEMENT] tight the Ink line and results in the Ink dropping.
6-5 VERTICAL BANDING

[3-10 ENCODER When there is scratch or dirt on the Encoder Scale, the printing image
Clean / Replace
1 Encoder Scale is dirty SCALE could be affected and the vertical bandings could appear at the position
Encoder Scale
REPLACEMENT] where there is scratch or dirt.
When there is dirt on the LM Guide, the Head Carriage has the big
moving resistance and the printing image becomes to be changed from
2 LM Guide is dirty Clean LM Guide
the other part at the position where there is dirt. And it results in the
vertical banding.
When there is dirt on the teeth of the gear, the movement of the Head
There is dirt in teeth of the
3 Clean the gear Carriage is changed at the position where there is dirt. And it results in
gear
the periodical vertical banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY

To turn off the main power may cause the Head nozzle clogging by not
Check the main power Do not switch off the
1 User's Manual performing self cleaning. To turn off the power, switch off only the sub
switch main power
power.
6-3
6-7 PRINT DOES NOT MATCH WITH CUT (WHEN NOT USING THE CROP-MARK FUNCTION)

Shifting of Printing and Cutting Position within +/-0.5% of distance
traveled, or +/-3mm whichever is greater in tolerance. Repetition
between printing and cutting is +/-0.5mm or less. When the heater is
used, the media may experience subtle deformation due to thermal
Shifting of Printing and
expansion or contraction. For this reason, explain to user no assurance
1 Cutting Position is within Explain to User User's Manual
is made about the following points.
tolerance
- Distance accuracy (when cutting)
- Repletion accuracy (when cutting)
- Repletion between printing and cutting
- Alignment accuracy for printing and cutting when reloading media
Media will expand or shrink depending on the temperature and humidity
Explain to User in the operation environment. Therefore, if the elastic rate of media
Media expansion and differs between when printing and when cutting, Printing and Cutting
2
contraction Use the crop-mark Positions will be shifted. By prefeeding the amount of media you use, it
function could make the difference of elasticity smaller. Using the crop-mark
feature could make the affection of elasticity minimum also.
The media is not set Feed is not smooth when the media is not tilted or tensioned unevenly
3 Set the media correctly
correctly on the left and right. Reload and set up the media correctly.
The settings for the cutting Adjust the suitable If the cutting speed is too fast or the blade force is too strong,
4 User's Manual
is not correct setting for cutting misalignment or skewing may occur.
The settings for the

Adjust misalignment in If this adjustment is not performed correctly, printing and cutting
5 Bidirectional Printing is not User's Manual
Bidirectional Printing positions will be shifted.
correct
Set the length in the The longer length in the feed direction is set in the printing data (the
The length in the feed
feed direction of printing longer length which the machine pulls back after printing is), the more
6 direction of printing data is
data to the minimum frequency the Shifting of Printing and Cutting Position occurs. Set the
too long
necessary length in feed direction of printing data to the minimum necessary.
When you are performing print and cut, set the [CALIBRATION] of the
[CUTTING MENU] to 0. This setting needs to be used when the
Offset value of [CUTTING Set the Offset value to
7 User's Manual machine is used for cutting only. When "0" is not set, the Shifting of
ADJ.] is not zero (0) zero (0)
Printing and Cutting Position occurs the calibration is only applied to
the cutting.
Cutting position in the carriage moving direction is detected by the

Motor Encoder while the printing position is detected by the Encoder
Scale. The Encoder Scale expands and contracts depending on the
environment (temperature & humidity), and it causes the Print/Cut
Set [AUTO ENV. shifting problem in the carriage moving direction. (The shifting amount
[AUTO ENV. MATCH] is
8 MATCH] to the User's Manual becomes bigger as it is far from the carriage standby position.) This
set to the [DISABLE]
[ENABLE] function automatically adjusts the machine to optimize its state to the
environment where it is used. This function is the same adjustment as
[LINEAR CALIB.] in Service menu.
Refer to P.84 "Matching the Printer to the Operating Environments" in
the User's Manual.
Print / Cut Position Adjustment is to calibrate the error in the relative
[4-10 PRINT / CUT positions of Head and Tool Carriage due to the manufacturing
Print / Cut Position Print / Cut Position
9 POSITION tolerance and correct an error in printing and cutting positions.
Adjustment is not correct Adjustment
ADJUSTMENT] Therefore, if this adjustment is not performed correctly, printing and
cutting positions will be shifted.
[4-15 BELT
10 Belt Tension is not correct Belt Tension Ajustment TENSION If the belt tension is not correct, the cutting is misaligned or distorted.
AJUSTMENT]
6-4
6-8 PRINT DOES NOT MATCH WITH CUT (WHEN USING THE CROP-MARK FUNCTION)
User's Manual Crop-Cut Adjustment is to calibrate the error in the relative positions of
Crop-Cut Adjustment is Tool and Crop Mark Sensor. Therefore, printing and cutting positions
1 Crop-Cut Adjustment
not correct [4-10 CROP-CUT will be shifted when the relative position of Tool and Crop Mark Sensor
ADJUSTMENT] is shifted from the correct position.
Clean the Crop Mark When the Crop Mark Sensor is dirty, the Crop Marks can not be
2 Crop Mark Sensor is dirty
Sensor detected correctly.
[4-9 CROP MARK

Crop Mark Sensor Crop Mark Sensor When the Crop Mark Sensor adjustment is not done correctly, the Crop
3 SENSOR
Adjustment is not correct Adjustment Marks can not be detected correctly.
ADJUSTMENT]
6-9 STITCH CUT

When blade wears out, it will be caught by the vinyl and results in stitch
1 Blade tip is worn out Replace the Blade
cut.
Blade Holder tip gets caught by the vinyl depending on the surface
Blade Holder tip is caught Don't use the Blade
2 condition or type of media. In this case, try cutting without using the
by the media Holder tip
blade extension fanction.
Cutter Protection is where the blade lands for cutting. If there is scratch
Scratch in Cutter Replace the Cutter
3 on the Cutter Protection, blade is caught by the vinyl because it sticks
Protection Protection
deeper into the vinyl and results in stitch cut.
There are bearings inside the Blade Holder. When the bearings don't
Bearing inside Blade
Replace the Blade rotate smoothly, direction of the blade slightly shifts from the correct
4 Holder doesn't rotate
Holder direction and therefore, it will be caught by the vinyl resulting in stitch
smoothly
cut.
[4-13 TOOL When Tool Height is not adjusted, blade hits the Bed strongly and
5 Tool Height is not correct Tool Height Adjustment HEIGHT bounces which results in stitch cut. In most cases, stitch cut at the
ADJUSTMENT] beginning is caused by this reason.
[4-14 TOOL
Tool Pressure is not Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly and
6 PRESSURE
correct Adjustment bounces which results in stitch cut.
ADJUSTMENT]
[4-15 BELT
7 Belt Tension is not correct Belt Tension Ajustment TENSION If the belt tension is not correct, the cutting is misaligned or distorted.
ADJUSTMENT]
[3-4 TOOL When Tool doesn't move up and down smoothly, blade sometimes hits
Tool doesn't move Replace the Tool
8 CARRIAGE the Bed strongly and bounces which resulting in stitch cut. In most
up/down smoothly Carriage
REPLACEMENT] cases, stitch cut at the beginning is caused by this reason.
[3-4 TOOL
Holder part of Tool Replace the Tool When Holder part of Tool Carriage is loose, the blade doesn't rotate
9 CARRIAGE
Carriage is loose Carriage correctly and resulting in the stitch cut.
REPLACEMENT]
When Solenoid Driver IC breaks, sometimes high pressure will be
Solenoid Driver IC on Replace IC23 on the
10 generated. In this case, blade hits the Bed strongly and bounces which
Servo Board is broken Servo Board
resulting in stitch cut.
6-5
6-10 START AND END POINTS DO NOT MATCH

Blade used on the machine has offset and therefore, tip is shifted from
Blade Offset doesn't its center. When the offset setting done on the machine doesn't match
1 match with the offset on Match Offset User's Manual with the blade offset or the offset value of the application software,
the machine offset correction won't be done. Therefore, the starting and ending
points won't match especially when cutting circles.
There are 7 Pinch Rollers, left, right and middle. When using only left
and right pinch rollers, middle part of the media won't follow both edges
Middle Pinch Rollers are Use Middle Pinch
2 User's Manual when the media is fed. Therefore, the starting and ending points won't
not used Rollers
match. It is recommended to use the Middle Pinch Rollers especially
when using wider media.
Cutter Protection is where the blade lands for cutting. If there is scratch
Scratch in Cutter Replace the Cutter
3 on the Cutter Protection, blade doesn't rotate smoothly and therefore,
Protection Protection
starting and ending point won't match.
When blade tip wears out, offset will be changed. Therefore, as same
4 Blade tip is worn out Replace the Blade as the above description 1, the starting and ending point won't match
especially when cutting circles.
Bearing inside Blade There are bearings inside the Blade Holder. When the bearings don't
Replace the Blade
5 Holder doesn't rotate rotate smoothly, direction of the blade slightly shifts from the correct
Holder
smoothly direction and therefore, starting and ending points do not match.
Holder part of Tool Replace the Tool [3-4 Tool Carriage When Holder part of Tool Carriage is loose, the cutting is unstable and
6
Carriage is loose Carriage Replacement] results in starting and ending points do not match.
When Tool Height is not adjusted, blade hits the Bed strongly and
[4-13 Tool Height
7 Tool Height is not correct Tool Height Adjustment bounces which results in starting and ending points do not match. In
Adjustment]
most cases, the cutting at the very beginning is caused by this reason.
When Tool Pressure is not adjusted, blade hits the Bed strongly and
bounces. Therefore, the cutting at the very beginning won't be done
Tool Pressure is not Tool Pressure [4-14 Tool Pressure and cause the starting and ending points to be shifted. And also, when
8
correct Adjustment Adjustment] the Tool Pressure is set too high by the user, the blade offset changes
because the blade tip goes deep into the vinyl. Therefore, the starting
and ending points will be shifted.
When Motor Gear is meshed too tight or too loose, Tool Carriage and
Motor Gear is meshed too
9 Adjust Backlash Grit Roller will be driven unstable and results in starting and ending
tight or too loose
points to shift.
[4-15 Belt Tension

10 Belt Tension is not correct Belt Tension Ajustment If the belt tension is not correct, the cutting is misaligned or skewed.
Ajustment]
6-6
6-11 DISTORTED CUTTING FIGURE

Blade Holder is set loose Secure the Blade When Blade Holder is set loose on Tool Carriage, the blade tip
1 User's Manual
on Tool Carriage Holder becomes very shaky when cutting and results in distorted figure.
Since the blade used on the machine has offset, tip is shifted from its
Blade Offset is not set
2 Match Offset User's Manual center. When the offset is not set correctly, offset correction won't be
correctly
done.
There are 7 Pinch Rollers, left, right and middle. When using only left
and right pinch rollers, middle part of the media won't follow both edges
Middle Pinch Rollers are Use Middle Pinch
3 User's Manual when the media is fed. Therefore, the starting and ending points won't
not used Rollers
match. It is recommended to use the Middle Pinch Rollers especially
when using wide media.
When blade tip wears out, offset will be changed. Therefore, it results
4 Blade tip is worn out Replace the Blade
in the distorted figure as the above description 2.
Bearing inside Blade There are bearings inside the Blade Holder. When the bearings don't
Replace the Blade
5 Holder doesn't rotate rotate smoothly, direction of the blade slightly shifts from the correct
Holder
smoothly direction and results in the distorted figure.
Holder part of Tool Replace the Tool [3-4 Tool Carriage When Holder part of Tool Carriage is loose, the cutting is unstable and
6
Carriage is loose Carriage Replacement] in the distorted figure.
Replace the Tool [3-4 Tool Carriage When Tool Carriage is loose, the cutting is unstable and results in the
7 Tool Carriage is loose
Carriage Replacement] distorted figure.
There is backlash at the When Motor Gear is meshed too tight or too loose, Tool Carriage and
8 Remove Backlash
Motor Gear Grit Roller will be driven unstable and results in the distorted figure.
[4-15 Belt Tension

9 Belt Tension is not correct Belt Tension Ajustment If the belt tension is not correct, the cutting is misaligned or skewed.
Ajustment]
6-12 MEDIA SKEW
Media Flanges are fixed by the stoppers. If the stoppers are not fixed,
Media Flanges are not Fix the Flanges with
1 User's Manual roll shifts to left and right during media feeding and results in media
fixed by the stoppers Stopper
shifting.
Flanges are not set When the flanges are not fully put in the media tube, media will be fed
2 Setup Media again User's Manual
correctly to the Media tilted and results in media shifting.
The most effective measure against media shifting is to set the media
straight to the machine. Small tilting of the media when setting it up
Media is not set straight to
3 Setup Media again User's Manual could result in big shifting especially doing long print. It is
the machine
recommended to setup the media by adding tension towards front and
check the shifting by prefeed function before actually starting printing.
When dust such as pieces of vinyl is stick to the Grit Roller, power to
4 Grit Roller is dirty Clean the Grit Roller hold the media will be weakened and results in media shifting. Use
brush to clean the Grit Roller.
[3-13 PINCH When pinch rollers wear out, power to hold the media will be weakened
Replace the Pinch
5 Pinch Roller is worn out ROLLER and results in media shifting. Referential time for replacement of Pinch
Roller
REPLACEMENT] Roller is 24 months.
6-7
When Grit Roller becomes loose, feeding amount between left and
6 Grit Roller is loose Fix the Grit Roller
right edges will be different and results in media shifting.
6-13 MOTOR ERROR

When the edge of the media curls or the media absorbs the Ink and
Remove cause of
1 Media Jamming becomes irregular surface of the media, the Print Carriage catches on
Media Jam
the media during printing and results in the Motor Error.
When the adherence of the media is strong or the media weight is
2 Media is too heavy Use appropriate Media more than 30kg, the Motor Error occurs due to the too much load for
feeding the media.
There is a dirt in teeth of When there is dirt in the teeth of the Drive Gear and it cannot rotate,
3 Clean Drive Gear
Drive Gear the Motor Error occurs.
[3-5 CARRIAGE
When the Motor is broken or reaches its life, the Motor cannot obey
4 Broken/life of the Motor Motor replacement MOTOR
the order from the CPU and it results in the Motor Error.
REPLACEMENT]
Broken Power Supply for Replace Switching [3-8 BOARDS When the Power Supply voltage for the Motor is not supplied, the
5
Motor Power Supply REPLACEMENT] Motor cannot move and it results in the Motor Error.
When the Motor Driver is broken, the Power Supply voltage for the
Servo Board
6 Broken Servo Board motor is not supplied and the motor cannot move. It results in the
replacement
Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR

CODE : 0000 0000
Originally Detected Error

Finally Detected Error
NO MEANING CAUSE
Feed Motor Deviation Error
0001 (The order from the CPU does not match
the feedback of the Feed Motor.)
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2 < External factors >
0008 (A little load is put on the motor1. Media Jamming
movement for a long time.) 2. Pull or Move the Carriage by hands.
0001 and 0004 occurred at the same 3. Carriage runs into a thing/hands.
0005
time. 4. Media is stuck because it is caught by the paper pipe.
5. Pull the media.
0001 and 0008 occurred at the same *The manual switch of take-up unit is used when the loading lever
0009
time. is pulled.
Scan Motor Deviation Error *The media is sent to the opposite way by using control panel.
0010 (The order from the CPU does not match 6. Too heavy media is loaded.
the feedback of the Feed Motor.)
Scan Motor Overcurrent Error 1 < Machine factors >
0040 (Big load is put on the motor movement 1. The grease lubrication of the motor gear is not enough.
instantaneously.) 2. Motor is broken./Life
3. Servo Board is broken.
Scan Motor Overcurrent Error 2
4. Tool Carriage fixation to the belt is loose.
0080 (A little load is put on the motor
movement for a long time.)
0010 and 0040 occurred at the same
0050
time.
0010 and 0080 occurred at the same
0090
time.
6-8
6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP

Even if [SETUP] LED is OFF, when the [HEATER MENU] >
The media is not loaded [PREHEATING] was set to ''MENU'', the Heater can reach the set
1 Set up the media User's Manual
and set up correctly temperature. Set the media and press the [SETUP] button, then wait
until the media warms up.
Check the setting [Pre-
The settings for the [Pre-
Heater/Print When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater
2 Heater/Print Heater/Dryer] User's Manual
Heater/Dryer] on the temperature does not reach the set temperature.
is not correct
machine
Replace the media with
The media width is below A narrow media may take a long time to heat because it is subject to be
3 the one which has 1000
1000mm cooled by a suction fan.
mm and above in width
Raise the temperature In cold environment, it may take a long time or the Heater may fail to
The temperature is low in
4 in the operation User's Manual reach the preset temperature. Suggest using the Heater in the
the operation environment
environment environment from 20 to 32 °C.
The voltage of power

5 Check the voltage If the voltage is low or unstable, the heater doesn't work properly.
supply is low or unstable
Bad contact or cut line on

If the cable between the Heater unit and Main Board is broken, the
the cable between the Re-fix / Replace the
6 Heater temperature does not rise. Check the connection of the each
Heater Unit and Main cable
cable or replace if it has the broken.
Board
The temperature of the Heater does not rise if the Fuse F1, F2 and FS3
Fuse on the Heater
7 Replace the Fuse is blown out on the Heater Control Board. F1 for Pre-Heater. F2 for Print
Control Board
Heater and F3 for Dryer.
Heater Control Board is Replace the Heater The Heater does not work correctly because the signal to the Heater is
8
broken Control board not transferred correctly.
6-15 THE BLOWER FAN DOES NOT OPERATE

[BLOWER FAN] is set to Set [BLOWER FAN] to When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the
1 User's Manual
[DISABLE] [ENABLE] Blower Fan does not work.
Blower Junction Board is Replace the Blower

2
broken Junction Board
6-16 THE TAKE-UP UNIT DOES NOT OPERATE

The cable for Take-Up Connect the cable to the
1
Unit is not connected machine
Make the setting for the

2 AUTO switch is not ON
AUTO switch on
Check the connection/bad contact of the cable from AC Junction Board
Check the cable [3-14 TAKE-UP
Check the cable to SW Power Unit, DC Junction Board, Head Board, Main Board, TU
3 connection/bad contact BOARD
connection/bad contact Junction Board and Take-Up Board. Replace the cable if there is a
Replace the cable REPLACEMENT]
problem in the cable itself.
[3-14 TAKE-UP
Replace the Take-Up
4 Take-Up Board is broken BOARD
Board
REPLACEMENT]
6-9
6-17 ERROR MESSAGE

1 service call Refer to service call Refer to service call
This message is displayed when an unexpected error occurs. Restart
Restart the machine
the machine and see if the same error occurs again.
2 Internal Error
Upgrade the firmware to Check the revision record of the firmware version and upgrade it if the
the latest version error has been solved in the firmware.
6-18 SERVICE CALL
CODE CONTENTS CAUSE ACTION

Check Cable connection between CN8 of Main Board and CN11 of
Disorder of Servo Board.
communication with Sub Check Cable connection between CN7 of Main Board and CN4 of
Sub Board does not work correctly.
CPU Heater Board.
Sub CPU does not work correctly.
0002 Check the other Cable connections of Servo Board
There is a bad connection between Main
This occurs when the Sub Heater Board replacement
Board and Servo Board.
CPU is not detected after Servo Board replacement
turning on the machine Main Board replacement
Flexible Cable replacement
0004 SRAM error SRAM has broken. Servo Board replacement
Servo Board.
Revised 3 Sub Board does not work correctly. Check Cable connection between CN7 of Main Board and CN4 of
An error occurs during Sub CPU does not work correctly. Heater Board.
0005 downloading a program for There is a bad connection between Main Check the other Cable connections of Servo Board
sub CPU. Board and Servo Board. Heater Board replacement
A noise on a signal. Servo Board replacement
Main Board replacement
Servo Board.
Revised 3 A noise on a signal during sending a Check Cable connection between CN7 of Main Board and CN4 of
command. Heater Board.
An error occurs when start
0006 Sub CPU was reset to default. Check the other Cable connections of Servo Board
connecting to sub CPU.
Get into communicate when Sub CPU was Heater Board replacement
reset to default. Servo Board replacement
Servo Board.
Revised 3 Check Cable connection between CN7 of Main Board and CN4 of
There is a bad connection between Main
Heater Board.
An error occurs during Board and Servo Board.
0007 Check the other Cable connections of Servo Board
sending a command. A noise on a signal during sending a
Heater Board replacement
command.
Servo Board replacement
Sub CPU was reset during sending a
command.
Revised 3 There is a problem with Servo Board.
synchronizing serial Check the other Cable connections of Servo Board
0008 There is a bad connection between Main
communication to Sub Servo Board replacement
Board and Servo Board.
CPU. Main Board replacement
A noise on a signal.
Network I/F Initialize has Network I/F does not work correctly. Main Board replacement
0010
not been done. Firmware for Network I/F is not installed. Check the firmware is installed into Network I/F
Limit Position Initialize has Limit Position Initialize has not been done
0101 Carry out Limit Position Initialize
not been done. correctly.
Even though the machine
Revised 3 carries out the regular
movement, the output of Head Lock Sensor does not work correctly or Head Lock Sensor replacement
0102
Head Lock Sensor does is broken. Check the backlash or loose with the driving parts of the carriage.
not reach the expected
value.
6-10
Even though the machine
Revised 3 carries out the regular
Limit Sensor does not work correctly or is Limit Sensor replacement
0103 movement, the output of
broken. Check the backlash or loose with the driving parts of the carriage.
Limit Sensor does not
reach the expected value.
Even though the machine Capping Motor does not work correctly.
Capping Motor replacement
carries out the regular Capping Unit does not work correctly.
Capping unit replacement
0104 movement, the output of Capping Sensor does not work correctly.
Capping Sensor replacement
Capping Sensor does not Wiring or Flexible Cable has short circuited or
cut-line.
reach the expected value.
Fault of Tool Carriage Connection Check the mechanical Backlash or loose with the Tool Carriage part.
Tool Carriage Connection
0105 Loose of Connection Part Connection Part Replacement
Error
Fault of the Limit Position Initialize value Limit Position Initialize
Fault of Tool Carriage Connection
Machine fails to
Loose of Connection Part Check the mechanical Backlash or loose with the Tool Carriage part.
disconnect the Tool
0106 Fault of the Limit Position Initialize value Connection Part Replacement
Carriage from the Head
Limit Sensor does not work correctly or is Limit Position Initialize
Carriage.
broken.
Linear Encoder Setup has Linear Encoder Setup has not been done
0107 Carry out Linear Encoder Setup in service menu
not been done. correctly.
Even though the machine Disorder of Wiper Sensor
Wiper Motor Replacement
carries out the regular Fault of Wiper Unit
Wiper Unit Replacement
0109 movement, the output of Fault of Wiper Sensor
Wiper Sensor Replacement
the Wiper Sensor does not Cut-line or short-circuit of Cable and Flexible
Cable and Flexible Cable Replacement
reach the expected value. Cable
Input value from Linear
Confirm whether Encoder Scale is between the slit of Encoder Module
Encoder is not changed
in a whole width of the machine
when Linear Encoder is
Check Cable connection between Linear Encoder Board and Print
setup the origin. Read error of Linear Encoder.
Carriage Board
0110 When Motor stops during Read error of Encoder on Scan Motor side.
Confirm connection between Belt and Head Carriage
printing, Motor does not Belt is not fixed to Head Carriage firmly.
Linear Encoder replacement
complete the movement
Scan Motor replacement
which is supposed to be
done.
This error occurs when the

machine performs the
Crop-Cut Adjustment has not been
0111 Auto Crop Mark Detection Carry out Crop-Cut Adjustment in service menu
performed.
without peforming the Tool
/ Crop-Cut Adjustment.
There is a problem with Device has a problem.

Check Cable connection around Thermistor
0120 Thermistor for Pre-Heater Thermistor Cable has short circuited or cut-
Thermistor replacement
F. line.
Pre-Heater is unusually
hot. Pre-Heater Cable connection has a problem. Check Pre-Heater
0125 Pre-Heater F temperature Thermostat has a problem (not working). Check Thermostat
has reached 60°C and Thermistor has a problem. Check Thermistor
above.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0130 Thermistor for Print Thermistor Cable has short circuited or cut-
Thermistor replacement
Heater. line.
Heater is unusually hot.
Print Heater Cable connection has a problem. Check Print Heater
Print Heater temperature
0135 Thermostat has a problem (not working). Check Thermostat
has reached 60°C and
Thermistor has a problem. Check Thermistor
above.
Device has a problem.
There is a problem with Check Cable connection around Thermistor
0140 Thermistor Cable has short circuited or cut-
Thermistor for dryer. Thermistor replacement
line.
Dryer is unusually hot. Dryer Cable connection has a problem. Check Dryer
0145 Dryer temperature has Thermostat has a problem (not working). Check Thermostat
reached 80°C and above. Thermistor has a problem. Check Thermistor
Option Dryer is unusually
Option Dryer Cable connection has a
hot. Check Option Dryer
problem.
0146 Option Dryer temperature Check Thermostat
Thermostat has a problem (not working).
has reached 80°C and Check Thermistor
Thermistor has a problem.
above.
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
XC-540 INSTALLATION CHECK LIST

Date
User Serial Number
Unpacking
The following space is reserved for installing the machine.

3700 mm (145.7 in.)
2700 mm (106.3 in.)
1200 mm (47.3 in.)
2500 mm (98.5 in.)

7
Unit space
Work space
Install the machine in a location that is level, stable, and able to bear the weight of the machine. Total
weight of the machine is 200kg (Body + Stand) or more. It requires floor strength that supports up to 70 kg
of the point weight at the one contact of the machine and floor. Installation in an unsuitable location may
cause major accidents, such as trip over, fall, and collapse.
Never install in outdoors or any location where exposed to water or high humidity.
There are some risks of fire and electric shock caused by electric leakage.
Never install close to any flammable object or in a gas-filled location.

There are risks of explosion and fire hazard.
Install in a clean, brightly lit location.

Working in a location that is dark or cluttered may lead to accidents, such as an operator trips and get
caught in the machine as the result of an inadvertent stumble.
Keep the power plug within immediate reach at all times.

This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine
next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical
outlet.
Ensure ventilation for the work area.

Without ventilation, there are risks of fire hazard and health hazard due to ink fume.
7-1
Unpacking
7-2
Unpacking the Stand
Shafts
Stay
Stand Legs
Unpacking the
Accessory Box
7
Ink-cartridge tray
Manual, CD-ROM, etc.
7-3
Checking the Accessories
Stay : 1 Dancer roller : 1 Stand leg (Left) : 1 Stand leg (Right) : 1
Rail slider : 1 Paper pipe : 1 Shaft : 2 Power cord : 1
Arm/Arm retaining Stopper : 4 ink-cartriddge try :1 Media flanges : 2

screw : 1 set
Bolt : 26 Drain bottle stand : 1 Drain bottles : 2 Media clamps : 2
Replacement blades
for separating knife Blade holder/Pin
Washer : 8 Blade : 1
:1 :1
SOL INK cleaning Pipe : 1 Hexagonal wrench : 1 Software RIP : 1

cartridge : 4
Setup guide : 1 User's Manual : 1
Cleaning Kit : 1
Replacement
Cleaning stick : 10 Tweezers : 1
wiper : 2
7-4
Assembling
Set up following items in reference to the Setup Guide [3.Assembling and Installing].
In case of setting up DU-540, refer to the DU-540 Uer's Manual [1-4 Installing on the Printer].
Assemble the Stand
Attach the Included Items
Mount the Machine
Install the Drain Bottle
Attach the Ink-cartridge Tray
Removing the Packing Materials
7
Connect the Cables
Connect following cables in reference to the Setup Guide [4.Connect the Cables].
Connect the Cable of the Take-up Unit
Connect the Power Cable
Connect the Ethernet cable (suggested 100Base-TX) to the Computer (Network).

*Make sure to use the Ethernet cable which is category 5 and above.
Preparation
Perform following items in reference to the Setup Guide [5.Installing the Ink Cartridges] and [6.Install the Blade].
Filling with Ink
!! IMPORTANT !!
- 4 pcs. of the SOL INK cleaning cartridges are required in this work.
- Gently shake the cartridge when the new ECO-SOL MAX Ink Cartridge is installed.
Install the Blade
7-5
Network Settings
Make the Network Settings for the Computer and Printer in reference to the Setup Guide [7.Network Settings].
The Network Settings for the Computer

Enter the IP Address (e.g. 192.168.0.100) and the Subnet Mask (e.g. 255.255.255.0).
IP address of the Computer
The Network Settings for the Printer

Enter the IP Address (e.g. 192.168.0.101), the Subnet Mask (e.g. 255.255.255.0), and the Gateway Address
(e.g. 255.255.255.0).
IP Address should be different from the one set for the Computer : Subnet Mask and Gateway Address should
be the same as the ones set for the Computer.
IP address of the Printer
7 Installing Roland VersaWorks
Explain following items in reference to the Quick Start Guide.
System requirements for installing the software
Operating system : Windows XP Service Pack 1 or later, Windows 2000 Service Pack 4
CPU : Pentium 4 2.0GHz or faster
Memory (RAM) : 512MB and above (1GB or more recommended)
Monitor : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required for installation : 100MB or more
Free hard-disk space required for operation : 1GB or more recommended
Make the setting for Roland@NET

Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
7-6
Loading and Cutting
Off Media
Explain following items in reference to the User's Manual [2-2 Loading and Cutting Off Media] and
[8-1 Usable Media].
Load the Roll Media
!! IMPORTANT !!
- Never load media that weights more than 30 kg (67 lb.).
- Attach the media flanges to the roll media by matching to the inner diameter of the roll media core.
- Be sure to remove and properly store the roll media when not in use. If roll media is kept loaded on the
machine, the media may sag by its weight and it may affect the printing result.
- Adjust [Head Height], [Feed Calibration] and [Bidirectional Adjustment] when using another type of media.
Set the Media Clamps
!! IMPORTANT !!
- The left and right of Media Clamps differ from one another.
- Set the Media Clamps firmly.
- Be sure to set the Media Clamps at the correct positions.
7
How to cut off Media
!! IMPORTANT !!
- Before you perform cutoff, be sure to detach the media clamps.
Conditions for Usable Media
7-7
Operation
Explain following items in reference to the User's Manual.
Switching the Power On and Off
This machine has two power switches (three power switches when with DU-540).
Whenever outputting is finished, switch off 2 and 3.
Leave the main power switch 1 on at all times, never switching either one off.
*This machine switches to a low-power ''sleep mode'' when a fixed interval passes with no operation.
1. Main power switch 2. Sub power switch
Be sure to leave Turn this switch on after

switched on at all times. closing the front cover. To turn
it off, hold down the switch for
one second or longer.
Rear of the printer Front of the printer
With DU-540 (Optional Drying-heater Unit)
3.Power switch
This is the power switch for the dry-
ing heater unit.
!! IMPORTANT !!
- Make sure to use the Sub power switch of the printer for the daily powering on and off. If the Main power
switch of the printer is off, the automatic cleaning does not operate and it may cause Heads breakage.
(The automatic cleaning is being performed even if the sleep mode is disabled as long as the Sub power
switch is on. )
- When not printing, remove the loaded media or switch off the Sub power of the printer.
The continued application of heat to media may generate toxic gases or cause a fire hazard.
7-8
Setting the clock to the local time
- Select [SUB MENU] > [CLOCK] > [DATE] in SERVICE MENU and set the date to your local date.
- Select [SUB MENU] > [CLOCK] > [TIME] in SERVICE MENU and set the time to your local time.
Settings of the Media Heating System
- Operation of the Preheater, Print heater and DU-540 (Optional Drying-heater and Blower-fan)
- Temperature setting
- General guide for the preset temperatures
!! IMPORTANT !!
- Be cautious of the heat of the platen and dryer, and avoid fire and burns.
- Remove loaded media and switch off the sub power when not printing.
- Never use media that cannot withstand the heat of the media heating system.
- Never use the platen or dryer for unintended purpose, such as drying clothing.
Printing Tests and Cleaning
Starting Printing
Explain about the Remaining Ink
!! IMPORTANT !!
- The remaining ink amount shown on the display or RIP is an approximate guide, and not
7
actual amount.
Installation & Handling of the Ink Cartridges

!! IMPORTANT !!
- Gently shake the cartridge when the new ECO-SOL MAX Ink Cartridge is installed.
- Do not remove an Ink Cartridge until it runs out. If an Ink Cartridge is removed and inserted often,
air may go into the Ink tube and it may cause the Ink dropping problem.
- Be sure to replace with the same Ink type. Never mix the ECO-SOL MAX Ink with the different
Ink type.
- Insert the same type and color of Ink Cartridge into 1 to 6 and 7 to 12.
- Never allow the machine to stand with an Ink Cartridge removed. The print heads may become
clogged.
- Never store the Ink Cartridges in the location of fire or high temperature.
Performing a Cutting Test
Adjusting the Cutting Conditions
The following cutting conditions can be set by [CUT CONFIG] key.

- Blade Force
- Cutting Speed
- Blade Offset
- Tool-up Speed
!! IMPORTANT !!
Explain about [CUTTING PRIOR] as below.
[MENU]... Cuts with the cutting conditions set on the machine.

[COMMAND]... Cuts with the cutting conditions set on the Roland VersaWorks.
7-9
Starting Cutting
Print / Cut Position Adjustment
Starting Print & Cut
!! IMPORTANT !!
- Make sure the [AUTO ENV. MATCH] menu is set to ''ENABLE.''
- Before you start cutting, allow the media to dry thoroughly.
- Never use the Media Clamps when performing cutting.
- Set the value of [CALIBRATION] in [CUTTING MENU] to [0] when using the machine for printing
& cutting, because this menu is to correct the cutting length when using the machine only for
cutting.
- When you go on to cutting right after printing, the Cap of the Blade Holder may rub the printed
surface and damage the printed image.
In this case, it is necessary to extend the Blade slightly.
Crop-Cut Adjustment
Printing with Crop Marks
Alignment of the Crop Marks (Automatic)

7
!! IMPORTANT !!
Depending on the type of media, the Crop Marks on the media may not be detected
automatically. In this case, perform alignment manually.
Alignment of the Crop Marks (Manual)
Cutting Using the Crop Mark Feature
Using the Take-up System
Check with following items in reference to the Service Manual [4-16. Take-up Unit Operation Check].
Cable Connection Check for Take-up Unit.

Operating Check for Take-up Unit.
Explain following items in reference to the User's Manual [4-2. Using the Take-up System].
How to Take Up Media (when taking-up with outward curl / when taking-up with inward curl)
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use to feed the media in reverse.
How to Remove Taken-up Media
7-10
Maintenance
Disposing of Discharged Ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
- When you dispose of Discharged Ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key .
Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid, in the location with high temperature, or near open flame, chemicals
and explosive material.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning function of the Print Heads

(Normal cleaning / Meduim cleaning / Powerful cleaning)
!! IMPORTANT !!
Do not perform the Powerful cleaning more than necessary. It consumes large amount of ink. 7
Claning the Print Heads using Cleaning Kit

!! IMPORTANT !!
The cleaning is run with the head uncapped.
To prevent the heads from drying out, finish this procedure in 30 minutes or less.
Cleaning other parts
- Platen
- Grit rollers
- Pinch rollers (Raise the Pinch rollers when not in use.)
- Paper sensors (Front and Rear)
- Front cover
- Media clamps
- Bed
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Replacing the Wipers
Replacing the Blade
Replacing the Separating Knife
When Not in Use for a Prolonged Period
7-11
When Moving the Unit
!! IMPORTANT !!
- Before moving the machine, you must perform [HEAD WASH] in [INK CONTROL] menu.
This operation requires eight UNUSED SOL INK cleaning cartridges.
- You must fill ink within 1 week after performing the HEAD WASH.
The nozzles of the Heads are clogged if the machine is left for a prolonged period after removing
the ink.
Feature Reference
Pausing or Canceling Output
Setting the Location for Starting Output
!! IMPORTANT !!
7 When using the take-up unit, never use .
The take-up unit pulls the media with undue force, and it may result in an error or malfunction.
Making the Automatic Adjustment of the Printer to the Operating Environment
!! IMPORTANT !!
Set [AUTO ENV.MATCH] in [CUTTING MENU] to [ENABLE]. The machine automatically adjust itself to
the optimized setting according to the operation environment(temperature and humidity).
Adjusting Head Height to Match Media Thickness
!! IMPORTANT !!
Misalignment occurs during bidirectional printing due to the head height or the thickness of
the media. Perform [Bidirection Adjustment] to match the media you're using.
7-12
Correcting Misalignment for Printing or Cutting
Perform following corrections / adjustments to correct misalignment for the media you're using.
1. <Bidirectional Adjustment>
Bidirectional adjustment corrects subtle misalignment occurs in the Bi-Direction printing.
This misalignment varies according to the head height and thickness of the media, so perform this
adjustment to match the media you're using. This setting in XC-540 also serves to correct the shifting of
Printing and Cutting Position. Under this case, this setting needs to be confirmed and adjusted.
Refer to the User's Manual [Correcting for Misalignment in Bidirectional Printing].
2. <Feed Calibration>
Feed distance of media slightly changes by media thickness and heater temperature. In this case, print
banding tends to be noticeable. It needs to be adjusted to the media and heater, repeating print test and
adjustment. However, the print result may be improper when media is fed backward after adjustment.
When it needs a margin for next print after adjustment, set it 40 mm or more.
Refer to the User's Manual [Performing Feed Correction to Alleviate Horizontal Bands and the Like].
3. <Print / Cut Position Adjustment>

Perform this adjustment when alignment of print and cut is not satisfactory under continuous
operation of print and cut. This adjustment needs to be optimized to your media, since cutting
position changes due to the media thickness and head height.
Refer to the User's Manual [Correcting Misalignment of the Printing and Cutting Positions During Printing 7
Followed Immediately by Cutting].
4. <Crop-Cut Adjustment>
Perform this adjustment when alignment of print and cut using the Crop Mark function is not
satisfactory .
Refer to the User's Manual [Correcting Misalignment for Printing and Cutting When Using Crop Marks].
Preset function
Menu items that can be saved in Presets

- [PRE](Pre heater) - [CALIBRATION]
- [PRINT](Print heater) - [PRINT-CUT ADJ.]
- [DRYER] - [CROP-CUT ADJ.]
- [EDGE DETECTION] - [PREHEATING]
- [SCAN INTERVAL] - [BLOWER FAN]
- [VACUUM POWER]
- [FULL WIDTH S]
- [FEED FOR DRY]
- [ALTERNATE HEAD]
- [CALIBRATION](in the CUTTING MENU)
- [FORCE]
- [SPEED]
- [OFFSET]
- [UP-SPEED]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
7-13
Others
Explain to switch off and on the machine and check what happens before calling for inquiry,
when [SERVICE CALL] is displayed. It may solve the problem.
Explain the action to take when the head carriage stops over the platen in reference to the User's Manual
[7-6 The Print Heads Stopped Moving].
If the head carriage doesn't go back to the standby position by turning on the sub power again, it is
necessary to cap the heads by the user.
Consumable Parts and

Replacement Cycle
PARTS NAME LIFE TIME

6 billion shots / nozzle (6,000,000 kshots)
Print Head * When the Head is replaced, the Dampers should be replaced at
the same time.
6 months or
Wiping 3,000 times or
Wiper Ribbing 100 times
7 *When the cleaning is done for the 500 times, the message for
replacement of the Wiper is shown on the LCD.
Carriage Motor 1,500 hours
Cap Top 6 months
Ink Tube 3,000 hours
Sponge for Flushing 6 months
Sponge for Wiper 12 months
Battery 24 months
Cutter Protection Replace it depending on degree of scratches on it.
Pinch Roller Replace it depending on degree of the rubber part wear.
7-14
7-2 Maintenance Check List
XC-540 MAINTENANCE CHECK LIST
Date :
User Serial Number
!! IMPORTANT !!
If the DU-540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and
Drying-heater unit before performing the maintenance activity.
Check Items Operation Points Check

Ask the customer if there is something that he/she is concerned Done
Interview the customer
about.
Get report with [Get Report] of the Peck4.exe, or print both Service Done
Output / Get report before maintenance
Report and History Report.
If large amount of ink is discharged in the drain bottle, dispose of it Good
Check drain bottle and give an explanation to the customer. Make sure to reset the Disposed Reset
discharged-ink count.
Upgrade the firmware if the installed firmware is not the latest OK
Upgrade the firmware to the latest version
version.
Determine if they should be replaced based on the SHOT COUNT in Good

the History Report, the test print result and the customer's interview. Replacement Done Reset
Replacement Cycle : 6 billion shots/nozzle
Head Perform a manual cleaning by using cleaning sticks and cleaning Cleaning Done
liquid.
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and
Good
BIDIR. DEFAULT to check the error, and perform adjustment if
necessary. Adjustment
7
Determine if it should be replaced based on MOTOR ERROR and Good
MOTOR HOURS S in the History Report, the motor sound heard
Carriage Motor while printing the report and the customer's interview. Put grease Replacement Done
on the gear if you replace the motor.
Reset
Replacement Cycle : 1,500 hours
Determine if it should be replaced based on the performance of the Cleaning Done

Check
cleaning or the time period from the last replacement.
Consumable Wiper Replacement Done
Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing
Parts
count 100 times.
Good
Determine if it should be replaced based on the performance of the
Cap Top cleaning or the time period from the last replacement. Cleaning Done
Replacement Cycle : 6 months Replacement Done
Determine if it should be replaced based on its appearance Good

Sponge for Flushing or the time period from the last replacement. Replacement
Replacement Cycle : 6 months
Determine if it should be replaced based on its appearance Good

Sponge for Wiper or the time period from the last replacement. Replacement Done
Replacement Cycle : 6 months
Good
Lithium Battery Replacement Cycle : 24 months
Replacement Done
Check if the carriage belt doesn't touch the the drive pulley and idle Good
Carriage Belt pulley when the head carriage moves in the full width.
Replacement Done
Adjust the belt position, if necessary.
Check Good
Check if it is not worn out, it does not have dirt on it and it rotates
Mechanical Pinch Roller
smoothly. Replacement Done
Parts
Grit Roller Remove foreign substances stuck on it by using a brush. Done
Good
Cutter Protection Replace it depending on degree of scratches on it.
Replacement Done
Check that there is no problem with the printing operation and

Check printing Done
printing result.
Check that there is no problem with the cutting operation and Done
Check cutting
cutting result.
Get report with [Get Report] of the Peck4.exe, or print both Service Done
Output / Get report after maintenance
Report and History Report.
7-15
7-3 Specifications
Main Unit Specification
XC-540
Printing/Cutting method Piezo ink-jet method/media-moving method
Acceptable media widths 260 to 1371 mm (10-1/14 to 54 in.)
Printing/Cutting width (*1) Maximum 1346 mm (53 in.)
Ink cartridges Types ECO SOL MAX 220cc cartridge / 440cc cartridge
Six colors (cyan, magenta, yellow, black, light cyan, light magenta) or
Color Four colors (cyan, magenta, yellow, and black)
Printing resolution (Printing dot resolu- Maximum 1440 dpi
tion)
Acceptable tool Special blade for CAMM-1 series
Cutting speed 10 to 600 mm/s (10 to 300 mm/s in media-feed direction)
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)
Software resolution (When cutting) 0.025 mm/step (0.000984 in./step)
Distance accuracy (When printing) (*2) Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
(*3)
Distance accuracy (When cutting) (*3) Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CALI-
BRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of
distance traveled, or 0.1 mm, whichever is greater
Repetition accuracy (When cutting) (*3) 0.1 mm or less
(*4)
7 Alignment accuracy for printing and cut- 0.5 mm or less
ting (*3) (*5)
Alignment accuracy for printing and cut- Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater
ting when reloading media (*3) (*6)
Dryer unit (*7) Heating method, setting range for the preset temperature: 30 to 55 C (86 to
131 F)
Ink -fixing device (*7) Print heater / Preheater, setting range for the preset temperature: 30 to 50 C
(86 to 122 F)
Take up system Roll outer diameter all- Maximum 180 mm
owing take-up
Weight allowing take-up Maximum 30 kg
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature (compliant with the International ENERGY STAR®
Office Equipment Program)
Power supply Voltage and frequency AC 100 to 120 V +
− 10%, 50/60 Hz or AC 220 to 240 V + − 10%, 50/60 Hz
Required power capac 13 A (100 to 120 V) or 7 A (220 to 240 V)
ity
Power consumption During operation Approx. 1600 W
Sleep mode Approx. 47 W
Acoustic noise level During operation 64 dB (A) or less (according to ISO 7779)
During standby 45 dB (A) or less (according to ISO 7779)
Dimensions (With stand) 2694 (W) x 1103 (D) x 1260 (H) mm (106-1/8 (W) x 43-7/16 (D) x 49-5/8 (H)
in.)
Weight (With stand) 197 kg (434.3 lb.)
Environment Power on (*8) Temperature: 15 to 32ºC (59 to 90ºF) (20ºC [68ºF] or more recommended),
humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensation)
Included items Exclusive stands, Power cord, Blade, Blade holder, Media clamps, Replace-
ment blade for separating knife, Cleaning kit, Software RIP, User's manual
etc.
7-16
*1
The length of printing or cutting is subject to the limitations of the program or driver.
*2
At Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
*3
Not assured when the print heater or dryer is used.
*4
The following conditions must be met:
Media type: Media specified by Roland DG Corp.
Roll media must be loaded on the shaft.
[PREFEED] menu item must be set to "ENABLE."
Side margins: 25 mm or more for both the left and right margins
Front margin: 35 mm or more
Excluding stretching/contraction of the media
Range for assured repetition accuracy
For media with a width exceeding 610 mm: Length 4,000 mm
For media with a width of 610 mm or less: Length 8,000 mm
*5
Provided that media length is under 3000 mm
Temperature: 25 C (77 F) 7
Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*6
Media type : Roland PET film
Data size: 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction.
No lamination
Automatic detection of crop marks at 4 points when media is reloaded.
During cutting, [PREFEED] menu item must be set to "ENABLE."
Temperature: 25 C (77 F)
Excludes the effects of slanted movement and of expansion and contraction of the media.
*7
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature fail to be reached.
*8
Operating environment
Humidity (%)
(no condensation) 80
Use in an operating environment with
55
this range.
35
0 15 20 27 32 C ( F)
(59) (68) (80.6) (89.6)
Temperature
7-17
Conditions for Usable Media
Use genuine media from Roland DG Corp.
Media width
10-1/4 to 54 inches (260 to 1371 mm)
A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil)
A B
(depending on media composition)
B) Maximum media thickness (including backing paper) D

Printing only : 1.0 mm (39 mil)
When performing cutting : 0.4 mm (15 mil)
C) Roll outer diameter

180 mm C
D) Paper tube (core) inner diameter

50.8 mm or 76.2 mm (2 inches or 3 inches)
Roll weight
30 kg (66 lb.)
Other conditions
Media such as the following cannot be used.
7 Media having an inward curl (i.e., media whose print surface is on the inner side of the roll)
Media whose end is attached to the paper pipe (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the heating devices
Media whose paper pipe (core) is bent or crushed
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.
7-18

Service Notes: Fourth Edition

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SERVICE NOTES

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Printed in Japan 70031-03

0 2006.9.13 First Edition Kato Sato

3-8 : BOARD REPLACEMENT_MAIN BOARD REPLACEMENT, SW POWER

2 2006.11.2 1-7: Parts have been revised. Kato Misako

3-3:CAP TOP REPLACEMENT, 3-4:TOOL CARRIAGE REPLACEMENT,

About the Symbols

: Tips and advise before the adjustment.

Turn off the primary power SW Do not recharge, short-circuit,

Put tape around the lithium battery

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

S23 S13 S22

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

37 CARRIAGE BOARD PART

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

60 CN10 CN9 CN12 CN11 CN9 CN11

59 230V / 170V SELECT

CN17 CN7 CN15 CN13 CN1~CN3,CN5~CN7

SERVO BOARD CN201 CN200

INK SYSTEM UNIT 13 14 15

A11 U12 R81 33 /CS3 MD14 MA16

10K RA22 RA20

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

RA14 RA13 RA12

CE0.1u VCCINT I/O

LB5 LA5 VCCIO2 I/O TU_STATE

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u RA11

VCC3 T137 RA8

DD20 8 41 FD20 J5 R16 T60 RA50

RA23 12 37 R253 33 FA23 NCHG[0..3] CH3 CCH3

/WE1 16 33 /ALT_WE NCHG2 NNCHG2

/CS5 HB4 HA4 /ALT_CS

GNDG_PLL1 I/O SCK[4..7] FF1_DAC_B2 53 54 FF1_DAC_B1

RA[0..25] IC23 MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E

VCC3 VCC3 MA[0..25]

DB1 17 3 PINCH_ROLL_U/D R140 33 CN10

C48 AIN2 DO AD_OUT

SDA[0..12] VCC3 VCC3

TP1 RD0 IC16A IC13 IC2

RAD24 SDD8 CAS NC7

R168 R_non(2.7K)C5 E16

VCC3 TP65 TP66 TP67

T20 V16 R218 0

U5 U18 R114 330 12 42

W14 B6 R109 4.7K 48 C37 C40

HEAD BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Head Board.

IC2 TP17 R180 TP12

FF0_DAC_B[0..9] VHV1 C25

FF0_DAC_B[0..9] VHV3 C69

IC26 TP133 R316 NON TP128