You are on page 1of 49

Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

ELECTRICAL MACHINES

CONTROL SYSTEMS & MACHINES LAB


DEPARTMENT OF ELECTRICAL ENGINEERING

Prepared By: Checked By: Approved By:

Engr. Yousaf Hameed Engr. M.Nasim Khan Dr.Noman Jafri


Lecturer (Lab) Electrical, Senior Lab Engineer Electrical, Dean,
FUUAST-Islamabad FUUAST-Islamabad FUUAST-Islamabad

Electrical Machines
1
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Electrical Machines
2
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Name: ____________________________________________

Registration No: ____________________________________

Roll No: ___________________________________________

Semester: _________________________________________

Batch: ____________________________________________

Electrical Machines
3
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

C
COON
NTTE
ENNT
TSS
EXP NO LIST OF EXPERIMENTS

1
FAMILIARIZATION WITH DC MOTOR & DC GENERATOR (MG-5211) TRAINER
2 LOAD CHARACTERISTICS OF A DC SHUNT MOTOR

3 LOAD CHARACTERISTICS OF A DC SERIES MOTOR

4 EFFICIENCY AND LOSSES OF A DC MOTOR

5 MOTOR SPEED AND COUNTER EMF

6 LOAD CHARACTERISTICS OF DC COMPOUND GENERATOR

7 COMPARISON BETWEEN A CUMULATIVE GENERATOR AND A DIFFERENTIAL


GENERATOR
8
SPEED AND OUTPUT CHARACTERISTICS OF A COMPOUND GENERATOR
9
EFFICIENCY AND LOSSES OF A COMPOUND GENERATOR
DISECTION OF MACHINES (MULTIFUNCTION ELECTRICAL MACHINES MODEL
10
A4300)

11 OPERATION OF MACHINES (MULTIFUNCTION ELECTRICAL MACHINES MODEL


A4300)
12 TRANSFORMER CHARACTERISTICS

13 DELTA –Y CONNECTIONS OF A TRANSFORMER

14 MOTOR SPEED & INPUT CHARACTERISTICS

15 MOTOR SPEED & THE LOAD CHARACTERISTICS

16 CLOSE LOOP MOTOR SPEED CONTROL TECHNIQUE

Electrical Machines
4
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-1

FAMILIARIZATION WITH DC MOTOR & DC GENERATOR (MG-5211) TRAINER

Electrical Machines
5
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

MG-5211 is a DC generator Training Set powered by a DC motor. It offers a


variety of experiments centered around the characteristics of DC motors and generators.

The DC motor experiments in MG-5211 cover the two most important motor types : a Shunt
Winding Motor and a Series Winding Motor, while the DC generator experiments are mainly
focused on a Compound Winding DC Generator.

Provisions are made at various locations in the trainer for the students to measure
important voltage or current values associated with each experiment. Most cases, voltages and
currents are adjustable too. Also, the load of the generator is adjustable as well.

The input of the motor is DC 115V, and the output of the generator is 120V, 1A max.

1 -1 Specifications

MOTOR SECTION
a.Winding Type ............................................................ Shunt & Series(DC Machine)
b.Speed ............................................................ 1250-1800 RPM
c.Shunt Field Exciting ................................................... 120V, 0.4A Approx.
d.Number of Poles ......................................................... 2 Pole
e.Motor Input ............................................................ 115V, 3.5A Approx.
f.Motor Power ............................................................ 1/3 HP
g.Shunt Rheostat ............................................................ 0-300Ω, 50W
h.Armature Rheostat ...................................................... 0-l0Ω, 80W
i.Indication Meter .......................................................... Input Voltage
Shunt Field Current
Armature Current
RPM meter
j.Overload Trip ……………………………………4A Approx.

Electrical Machines
6
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

GENERATOR SECTION

Winding Type ................................................................. Compound


Winding
Speed ................................................................. 1800 RPM
Output Power ................................................................. 120V, lA (Max.)
Number of Poles ................................................................. 2 Pole
Field Exciting ................................................................. Self Exciting
Shunt Rheostat .................................................................0-300Q, 50W
Series Field Rheostat ................................................................. 0-50Q, 50W
Indication Meter ................................................................. Shunt Field Current
Series Field Current
Output Voltage
Overload Trip ................................................................. 2A Approx.
Load Resistance ................................................................. 48Q -480Q,200W

GENERAL SPECIFICATIONS
Input Power AC220V, 60Hz
DC Source Output DC 0-120V, 5A

Electrical Machines
7
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

OPERATIONAL PRECAUTIONS

1. Live electric potentials are dangerous. Avoid direct contact to human body with any live
electric wires.

2. Always make sure that an electrically operating system is properly protected against
overloads.

3. Any wiring in a system should be done with the main as well as any other power switches
involved are turned off.
4. Mechanical couplings between components, such as a motor, a generator and a
dynamometer, must be firm and reliable.
5. Re-check all the wiring before turning the power on.
6. Whenever an overload trip occurs, turn the power off and correct the situation before
applying the power again.

7. Be careful with the test leads so that they don't get accidentally caught in a rotating machine
or make contact with a live part.

8. After an experiment is over, make sure the power is off and. all the cord connections are
removed from the machine.
9. The instantaneous current at the moment a motor starts is almost 7 to 10 times higher than the
normal steady state current. Therefore, make sure an ammeter is set for high enough range to
respond to the peak current.
10. When an ammeter is removed from a field or an armature circuit, make sure proper jumper
connection is made at where the ammeter was in the circuit.
11. Before a motor is turned on or off, or the main power switch is turned on or off, turn down the
Power Source adjust which is at the left side of the trainer to a minimum position.

12. Before the load is turned on or off, or the load is changed to a new value, turn off the Output
switch first.

Electrical Machines
8
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-2

LOAD CHARACTERISTICS OF A DC SHUNT MOTOR


BASIC THEORY

DC shunt motors are popular due to their superior stability in speed. This type of motor
exhibits better speed regulation against load the changes, from no load to full load, when
compared to a series or a compound motor.

The magnetic field strength in a motor is proportional to the field current. This field strength,
along with the armature current, determines the torque of a motor. However, as can be seen in the
coming discussions, the increase in the field current actually decreases the motor speed. In
contrast to a series winding motor which has a field current proportional to the load, a shunt
winding motor maintains constant shunt field current regardless of the load. However, the torque
developed in a shunt motor is less than in a series winding motor.

For a shunt winding motor with no load, small amount of torque is still needed to overcome
the mechanical as well as electrical losses of the rotating machine itself. As the motor is loaded,
the torque is increased following the relationship between the armature speed and Counter EMF
(CEMF). This relationship is described as the following. First of all, the armature speed is
reduced due to the load. The reduced speed causes the CEMF to decrease, which in turn
increases the armature current. As the armature current is increased, the torque is increased also.
The increased torque compensates for the speed which was reduced due to the load.

Although this seems to a complex chain of events, the process described above occurs in a short
period of time, and the speed of the motor appears to be constant. The opposite process takes
place when the load is removed from the motor

Electrical Machines
9
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

PREPARATION

Equipment Needed: MG-5211 Set and an Ohmmeter (or a Multimeter)

1. Make sure the connection between the motor and generator is secure and reliable. Keep
the Main, Motor and Generator Output switches off.
2. Connect M-1, M-2 and M-3 meters in the motor to the appropriate terminals. Set M -3 for
10A range.
3. Connect between the DC 0-120V Source Terminals and the Motor Input terminals using
patch cords. Set the DC Source voltage control on the left of MG'-5211 fully
counterclockwise.
Turn RH-1 (shunt field circuit) of the motor circuit fully counterclockwise, and RH-2 (armature
circuit) fully clockwise.
4. Set Series/Shunt SW. to Shunt.
5. Connect M-1, M-2 and M-3 meters of the generator to their positions as indicated in the
circuit.
6. Set Rheostat RH-1 of the generator to the middle position, and set RH-2 fully clockwise.
7.Connect the No.1 terminal of the Series Field winding of the generator to M-1, and No.2
terminal to M-2. Turn off all the load switches.
8. Connect between the DC 0 -120V Source terminals of MG-5211 and the motor Input
terminals using patch cords. Turn Main and Motor switches on. Do not press Start
button yet.
9. Adjust the control on the left side and bring the DC Source voltage to 60V. Turn the
Motor switch off.
10. Make sure there are no objects in the rotating paths of the motor and generator. Double
check the accuracy of all connections.

[Note] Before turning the Main or Motor power on or off, turn the handle on the left side to
minimum position first.

Electrical Machines
10
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

OPERATION AND MEASUREMENTS

(1) Turn the Motor SW on, and verify that the DC input is 60V. If it is, press Start button to start
the motor. Adjust the handle on the left side to raise the voltage to 115V. See if the motor is
turning.

(2) Turn RH-2 (Motor) fully counterclockwise, and adjust RH-1 to set the motor RPM to 1800.
Fill in the information in Table 2-1 "NO LOAD/MOTOR" section. Notice that the input current
is the sum of the field and armature currents.

Table 2-1
NO LOAD 1/4 LOAD 1/2 LOAD FULL LOAD OVER LOAD

SPEED (RPM) 1800


INPUT
M VOLTAGE (E) 115V
0 INPUT
T CURRENT (I)
0
R INPUT
POWER (P)
ARMATURE RESISTANCE (RA)

(3) Turn the Generator Output and Load switch S-l on. Adjust RH-1 (generator) to obtain 120V
at the output. Fill in the information in Table 2-1 "1/4 LOAD/MOTOR" section.

(4)Turn the generator load switch S-2 on also (S-1 & S-2 on). Repeat the same type of
Measurements as in (3) and fill in the Table 2-1 "1/2 LOAD/MOTOR" section.

(5) Turn both S-1 and S-2 off, and turn type of measurements as in (3) and fill in the
Table 2-1 "FULL LOAD /MOTOR" section.

(6) Press the Motor Stop button and turn Motor SW off. Turn RH-2 (Motor circuit) fully
counterclockwise

(7) Using an Ohm meter, measure the armature winding resistance between J3 and J4. Enter
is value in the "Armature Resistance”

[Note] The winding resistance measured includes the brush resistance as well.
To obtain more reliable data, measure DCR about 3-4 times while turning the motor on
by hand slightly each time. Average the measurements for RA

(8) Turn off the Main, Motor, and Generator Output switches off.

EXPERIMENT REVIEW

Electrical Machines
11
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

1. Using the data in Table 2-1, calculate the speed Regulation which is defined by the following
expression

Speed Regulation (%) = No Load Speed - Full Load Speed x100


Full load speed
No load speed = 1800 RPM

[Note] Ideally, the generator should not be motor when no-load


characteristics of the motor measured. However, the generator is left connected to
motor for the convenience, and the load of the generator is changed instead.
2. Using the data in Table 2-1, draw a curve in Figure 2-1 (a) and (b) representing the
relationships between the speed, input current and the loads.

Figure 2-1 Motor Characteristic Curves

Electrical Machines
12
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-3
LOAD CHARACTERISTICS OF A DC SERIES MOTOR
BASIC THEORY

The main advantage of a DC Series motor is its superior torque capability even at low
speed. This type of motor generates higher torque as the load increases at the expense of
reduced speed. The reason for these characteristics is that the torque output of a motor is
proportional to the field and armature currents. In a DC Series motor, these two currents
increase C5 the speed is reduced due to an increased load.

The opposite phenomena takes place when the load is reduced in a DC Series motor as the
Counter EMF (CEMF) is increased due to an increase in motor speed. This, in turn, reduces
the field and armature currents, resulting in reduced torque. The reaction between the torque
and motor speed continues until the motor reaches an equilibrium state at which the torque
output is just about enough to support the load and its own mechanical losses.

The most popular application of DC Series motors is found in an electrically powered


train or in towing applications where a large torque is required at the start with a compromise
in speed. As the start stage is over. De motor will provide higher speed with reduced torque.

In theory, an ideal DC Series motor which is defined as a lossless machine can reach an
infinite speed at no load. However, in a real motor, an infinite speed does not happen because
the loss of the machine itself appears as a load to the motor

PREPARATION

Equipment needed: MG-5211 Set


1. Make sure the connection between the motor and generator is secure and reliable. Keep
the Main, Motor and Generator Output switches off.

2. Connect M-1, M-2 and M-3 meters in the motor to the appropriate terminals. Set M -3 for
10A range.

3. Connect between the DC 0-120V Source Terminals and the Motor Input terminals using
patch cords. Set the DC Source voltage control on the left of MG'-5211 fully
counterclockwise.

4. Turn RH-1 (shunt field circuit) of the motor circuit fully counterclockwise, and RH-2
(armature circuit) fully clockwise.

5. Turn RH-2 (motor circuit) fully clockwise.

Electrical Machines
13
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

6. Set Series/Shunt SW to Series

7. Connect M-1, M-2 and M-3 meters of the generator to their positions as indicated in the
circuit.

8. Set Rheostat RH-1 of the generator to the middle position, and set RH-2 fully clockwise.

9.Connect the No.1 terminal of the Series Field winding of the generator to M-1, and No.2
terminal to M-2. Turn off all the load switches.

10. Connect between the DC 0 -120V Source terminals of MG-5211 and the motor Input
terminals using patch cords. Turn Main and Motor switches on. Do not press Start
button yet.

11. Adjust the control on the left side and bring the DC Source voltage to 60V. Turn the
Motor switch off.

OPERATION AND MEASUREMENTS

1. Turn the Main and Motor SW on, and check the input DC voltage which is expected to be
60V.

Table 3-1 Data for DC Series Motor Load Characteristics


1/2
NO LOAD 1/4 LOAD FULL LOAD OVER LOAD
LOAD
SPEED (RPM) 1800
INPUT
115V
M VOLTAGE (E)
0 INPUT
T CURRENT (I)
0
INPUT
R
POWER (P)

2. Press the Start button and adjust the handle on the left side to bring the DC voltage to l1SV.
Also, adjust RH-2 to bring the motor speed to 1800 RPM. In case the RPM is off, adjust input
DC to obtain 1800 RPM. Record the RPM, input voltage and input current into “MOTOR /
NO LOAD" section of Table 3-1. Notice that the input current is indicated by M - 3 meter.

3. Turn the Generator Output SW and Load switch S-1 on. Adjust RH-2 (generator) to obtain
120V at the output. Record the RPM and input current into the 1/4 LOAD/MOTOR section of
Table 3-1.

Electrical Machines
14
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

4. Turn the generator load switch S-2 on: (S-1 & S-2 on). Repeat the same type of
measurements as in (3) and fill in the table “1/2 LOAD/MOTOR” section.

5. Press the Motor Stop button. Turn the motor SW off in case no further experiments are
planned

EXPERIMENT REVIEW

1. Using the data in Table 3-1, calculate the speed Regulation which is defined by the following
expression:

Speed Regulation (%) = No load speed- Full load speed x100


Full load speed

2. Draw load characteristics curves.


Draw curves in dotted line showing the relationships between load and speed, and between
load and input current into Figure 2-1 (a) and (b). Compare the results with the Shunt motor.
3.The armature current is related to the torque by the following equation.
T = K1φ Ia = K2 Ia2 ……………………(N.m)

where K, and K2 are constants


φ = Flux of the series field winding (Wb)
Ia = Armature current

Electrical Machines
15
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-4
EFFICIENCY AND LOSSES OF A DC MOTOR
Because the efficiency and loss measurements are essentially the same between Shunt
and Series motors.

BASIC THEORY

An electric motor is a rotating machine that converts electric energy into mechanical
energy. In doing so, a motor dissipates some energy for itself. The energy consumed by a
motor itself is consisted of copper loss and stray power loss. The copper loss is due to the DC
resistance in the field and armature windings. The stray power loss accounts for the rest of the
losses occurring in a motor without an external load

An electric generator is a device that converts mechanical energy to electrical energy.


Therefore, when a motor and a generator are coupled as a set, then the total efficiency of the
set can be determined by measuring the input at the motor and the output at the generator. The
efficiency of this set is defined as:

Efficiency (%) = Output power x 100


Input power

The losses in a motor can be classified in t\VO types: fixed and variable. The fixed losses
do not depend on the motor speed or the load, while the variable losses depend on the speed
and the load. For example, the loss due to the Shunt Field winding is a fixed loss. However,
the loss in the armature coil due to 12R loss is a variable loss which is expressed by PA = 1A2 RA.
When a motor rotates without a load, the stray power loss will be constant.

Electrical Machines
16
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

PREPARATION
Equipment needed: MG-5211 Set
1. Keep the Main and Motor switches off. Decouple the motor from the generator by
removing the rubber coupling. Keeps the rubber coupling for future use.
2. Connect M-l, M-2 and M-3 meters to their assigned locations. Make sure M - 3 is
connected for lOA range.
3. Connect between DC O-120V Source terminals and the motor input terminals. Turn the
DC Source voltage adjusts at the left of MG-5211 fully counterclockwise.

4. Connect the No.1 terminal of the Series Field winding of the generator to M-l, and the
terminal No.2 to M-2 respectively. Keep Output switch off.

5. Turn RH-l and RH-2 of the motor circuit fully counterclockwise.

6. Set Series/Shunt SW to Shunt.

7. While keeping the Motor switch off, turn the Main switch on. Turn the voltage adjust to
obtain 60V DC.

8. Make sure there are no objects in the rotating paths of the motor. Re-verify all the wiring.
OPERATION AND MEASUREMENTS

1. Turn the Main and Motor switches on. Press the Start button, and set the no-load motor
speed to 1800RPM by adjusting the handle on the left side. Measure and record the input
voltage, field current (IF) and the armature current (IA) in the "MOTOR / NO-LOAD"
section of Table 4-1
2. Keep the Main and Motor switches off. Couple the motor and generator using the rubber
coupling
3. Tighten the clamp on the motor and generator and make sure the two shafts align straight.
If not, adjust the shafts so that they are straight
4. Turn RH-1 and RH-2 of the generator circuit fully clockwise, and turn the load switch S -
3 on.

5. Turn the Main and Motor Switches on, and press the Start button. The DC voltage should
read 60V. If not, adjust to obtain 60V.
6. Raise the DC voltage to 115V. Turn the Output of the generator on. Adjust DC voltage to
obtain motor speed of 1800RPM.

Electrical Machines
17
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

7. Adjust. RH-1 of the generator so that the output is 120V. In case the RPM is off from
1&JORPM, re-adjust the Source Voltage for 1&JORPM.
8. Measure the motor input Voltage, field current (IF), armature current (IA), generator output
(Vo) and the load Current (IL). Fill in the "MOTOR / FULL LOAD” and
“GENERATOR” section of Table 4-1. Notice that the generator full load output is DC
120V, 1V.
Table 4-1: EfficiencyOutput power Measurement Data
Input power
MOTOR
GENERATOR
NO-LOAD FULL-LOAD
INPUT VOLTAGE(E)
GENERATOR NOT COUPLED
FIELD CURRENT(IF)
ARMATURE CURRENT
(IA)
LOAD CURRENT (IL)
OUTPUT TERMINAL
VOLTAGE (VO)
ARMATURE RESISTANCE ARMATURE RESISTANCE
(Ra) WITH MOTOR STOPPED : __________________________________OHM

EXPERIMENT REVIEW
1. Using Table 4-1, Calculate the no load and full load motor input power, and calculate the
motor efficiency
No load motor input power PNi = Input voltage x (IF + IA)
Full load motor input power PFi = Input voltage x (IF + IA)

Motor efficiency Ƞ = OUTPUT POWER x 100


INPUT POWER
where Pi = E x I at the input

2. Using Table 4-1, calculate the following parameters


• Armature winding loss of the motor: PAL = lA2 • RA
• Field loss of motor: PFL = E . IF
•Total loss of motor at no load: PTL + PFL + PAL = (E. IF) + (RA . lA2)
3. Efficiency at any given load Ƞ = Pi – PTL = EI – [(E .IF) + (RA . lA2)]
Pi EI
where Pi and I are the input power and input current at any given load respectively.

[Note] In MG-5211, when the coupled generator is fully loaded, then the motor is
fully loaded at the same time

Electrical Machines
18
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-5

MOTOR SPEED AND COUNTER EMF

BASIC THEORY

Electromotive force (EMF) is induced in a conductor when the conductor cuts through
magnetic lines of force. When an AC voltage is applied to an inductor, the Current through
the coil is less than the current which would flow when DC voltage is applied to the coil.
The reason for this is that counter EMF is induced in the coil when AC signal is applied.
The counter EMF (CEMF in volts) is induced, in general, in a direction to generate currents
to oppose the current from the external Source. A transformer is an example of CEMF
based device where voltage is induced in the secondary due to the CEMF in the primary
inductance.

The CEMF in a DC motor is analyzed in this section. The armature resistance Ra. is
calculated by dividing the voltage drop across the armature E by the armature Current Ia
with the armature in stationary position. However, the armature current I, decreases as
the armature reaches normal speed. This is due to the CEMF. The magnitude of the
CEMF is proportional to the RPM of the (E-CEMF)/Ra. Another way to experience
CEMF is to turn off the supply voltage from a rotating armature and check the polarity of
the voltage across the armature. It should be opposite to the supply Voltage.

Some of the important characteristics of the shunt and series motors as studied in
the previous sections are due to the CEMF. In shunt motor, the motor speed was
increased as the shunt field current was decreased. However, in the series motor, the
armature Current was increased as the motor speed Was decreased due to the increased
load.

Electrical Machines
19
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

PREPARATION

Equipment Needed: MG-5211 Set and an Ohmmeter (or a Multimeter)

1. Keep the Main and Motor switches off. Decouple the motor from the generator by
removing the rubber coupling. Keep the rubber coupling for future use.

2. Connect M-l, M-2 and M-3 meters to their assigned locations. Make sure M - 3 is
connected for lOA range.

3. Connect between DC O-120V Source terminals and the motor input terminals. Turn the
DC Source voltage adjusts at the left of MG-5211 fully counterclockwise.

4. Connect the No.1 terminal of the Series Field winding of the generator to M-l, and the
terminal No.2 to M-2 respectively. Keep Output switch off.

5. Turn RH-l and RH-2 of the motor circuit fully counterclockwise.

6. Set Series/Shunt SW to Shunt.

7. While keeping the Motor switch off, turn the Main switch on. Turn the voltage adjust to
obtain 60V DC.

8. Make sure there are no objects in the rotating paths of the motor. Re-verify all the wiring.
9. Connect M-3 meter of the generator circuit to J3 and J4 of the motor circuit. The meter
should be connected in an opposite polarity (+ and reversed) to measure CEMF.

OPERATION AND MEASUREMENTS

1. Turn Main and Motor switches on, and press Start button. Adjust the control on the left
side to raise the DC source voltage until the motor RPM reaches 600. Record the input
voltage, armature current and field current in the 600 RPM column in Table 5-1.

2. To observe CEMF, disconnect the armature current meter M-3 and observe the voltage
across J3 and J4 at the moment. Record the maximum value in the 600 RPM column

Electrical Machines
20
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Table 5-1 Counter EMF data


600 RPM 1200 RPM 1800 RPM

INPUT VOLTAGE (E)

ARMATURE CURRENT (IA)

FIELD CURRENT (IF)


CEMF (VCEF)
ARMATURE WINDING * ARMATURE RESISTANCE WITH
RESISTANCE MOTOR STOPPED :

3. Repeat step 0) and (2) at 1200 and 1800 RPM, and record the data in the corresponding
columns.
4. Set motor RPM to 1200. Turn the Field Rheostat RH-1 fully counterclockwise, and
record the field current and RPM at this time.
5. Stop the motor. Turn the DC Source down to minimum and turn Main and Motor switches off.
Couple the motor and generator using the rubber coupler. Make sure the two shafts are aligned
straight.
6. Place the clamp over the motor and generator joint, and tighten the clamp to ensure
good coupling.

EXPERIMENT REVIEW

1. Verify that CEMF in a shunt motor is proportional to the RPM of the motor. Compute the
CEMF at each RPM values (600, 1200, 1800) using the following formula.
i. V CEMF = E - laRa volts

ii. Where E= Input voltage


1. Ia = Armature current
2. Ra = Armature resistance

2. The RPM of a DC motor can be calculated from the fOllowing relationship.

N = K3. E – IaRa (RPM)


φ

Where K:3 Constant


laR = armature current and resistance
φ = Field flux (Wb)
E = Input voltage

Electrical Machines
21
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-6

LOAD CHARACTERISTICS OF DC COMPOUND GENERATOR

BASIC THEORY

A shunt field Winding or a series field Winding is wound on a single Pole piece. This is
true even when there are two or four Poles in the machine. Two types of Compound generators
are available: Cumulative Compound and Differential Compound

CUMULATIVE COMPOUND:

This type of generator is designed to maximize voltage regulation by arranging the


magnetic fields from the shunt and series, Windings in the same <direction. Because the two
fields are oriented in the same <direction, the shunt and series fields can complement each other.
For example, when there is no load, the shunt field ensures that the output voltage is maintained
constant. As the generator is loaded toward the full rating, the voltage drop due to the property of
the shunt generator is compensated by the series field which has the opposite characteristics.
Therefore a commutative compound generator can be optimized to maximize the voltage
regulation performance.

Cumulative compound generators can be classified into three different types

Over Compounded Output's higher at full load than at no load.


Flat Compounded Output is same between no load and full load.
Under Compounded Output is lower at full load than at no load.

Output adjustments in a compound generator are done by adjusting a variable resistor which is in
series with the shunt field.

Electrical Machines
22
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

DIFFERENTIAL COMPOUND:

Contrary to a Cumulative Compound generator, the output of a Differential generator decreases


rapidly as the load increases. The field arrangement inside is done in such a way that the shunt and
series magnetic fields cancel each other. Therefore, under a heavy load, the series field reduces the
shunt field, resulting in a reduced output. This type of generator is found in an arc welder, and in some
other special applications. Also, a Differential Compound generator can be designed to deliver a
constant current output.

PREPARATION

Equipment needed: MG-5211 set

(1) Keep the motor Main and generator Output switches off. Check the mechanical coupling
between the motor and generator.

(2) Connect all the meters in the motor and generator as indicated in the circuit diagram. Set the
range of M - 3 to 10 A.

(3) Turn RH-l (shunt field) of motor circuit fully counterclockwise, and RH-2 (armature) fully
clockwise.

(4) Set Series/Shunt selector switch to Shunt.

(5) Connect the No.1 terminal of the series field in the generator to M-1, and No.2 terminal to
M-2.

(6) Set RH-l of the generator in middle, and turn all the load switches off.

(7) Connect the DC O-120V Source terminals and the" +, -" input terminals.
a. Turn the DC Source Adjust fully counterclockwise (OV).

(8) Keep the Motor switch off. Turn the Main switch on.

(9) Make sure there are no objects in the rotating path of the motor and generator. Double check
the accuracy of all connections.

Electrical Machines
23
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

OPERATION AND MEASUREMENTS

1. Turn the Motor SW on, and press the Start button. Adjust the DC Source so that the motor
speed is 1800 RPM. Fill in the information in Table 6-1 for "NO LOAD" and "MOTOR"
section.

2. Turn the generator Output switch on. With the generator at no load, adjust RH-l
(generator) to obtain 120V at the output terminal. Fill in the information in Table 6-1 for
"NO LOAD" and "GENERATOR" section.

Table 6-1

------------- NO LOAD 1/4 LOAD 1/2 LOAD FULL LOAD

M INPUT VOLTAGE (E)


0
T INPUT CURRENT (I)

0
R SPEED (RPM)

G OUTPUT TERMINAL
E VOLTAGE (Vo)
N
E LOAD
CURRENT (IL)
R
A
T FIELD
0
CURRENT (IGF)
R

3. Turn the generator load switch S-l on. Fill in the information in Table 6-1 for "1/4 LOAD"
section.

4. Turn the load switch S-l and S-2 on. Repeat step (3) and fill in the information in Table 6-
1 for "1/2 LOAD" section.

5. Turn S-l and S-2 off, and turn S-3 on. Repeat step (3) and fill in the information in Table
6-1 "FULL LOAD" section.

6. Adjust RH-2 of the motor or DC input voltage at each load to maintain 1800 RPM, and
fill in the information in Table 6-2 (a) for each load.

Electrical Machines
24
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Table 6-2 (a) 1800 RPM

NO LOAD 1/4 LOAD 1/2 LOAD FULL LOAD


M
0 INPUT VOLTAGE (E)
T
0
INPUT CURRENT (I)
R
G
E LOAD CURRENT (IL)
N
E
R
A
T FIELD CURRENT(IGF)
0
R

7. Connect RH-2 of the generator in parallel with the series field winding as indicated by
the dotted lines, and set RH-2 in the middle position. Repeat step (6) and fill in the
information in Table 6-2 (b) for each load.

Table 6-2 (b) 1800 RPM


NO LOAD 1/4 LOAD 1/2 LOAD FULL LOAD
M
0 INPUT VOLTAGE (E)
T
0
INPUT CURRENT (I)
R

G
E OUTPUT TERMINAL
N VOLTAGE (Vo)
E
R
A
T LOAD CURRENT (IL)
0
R

8. When the measurement is over, turn all switches off. Turn down DC Source adjustor to
minimum before turning the Main switch off.

Electrical Machines
25
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT REVIEW

1. Plot the obtained data points on the charts provided in Figures 6-3 and 6-4.Figure 6-3 is
for the motor speed vs. the load, and Figure 6-4 is for the generator output vs. the load

2. Efficiency is defined as the generator output (Pc) for a given motor input (P;) :

Ƞ = PG *100
Pi
Where PG = Vo. IL

Pi = E . I = E . (IF + Ia )

Using the data in Table 6-2(a), calculate the efficiency at each load, and plot the results
in Figure 6-5. Also draw a curve in Figure 6-6 which shows a relationship between the
output voltage and the load currents
3. Using the data in Figure 6-2(b), plot the data in Figure 6-6. Connect the points in
dotted line. Compare the two curves. Explain the difference between two curves.
4. The voltage regulation, VR, of the generator is defined as

VR = VNL – VFL X100(%)


VFL

Where V NL is the no load output voltage


V FL is the full load output voltage

Electrical Machines
26
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-7

Comparison between a Cumulative Generator and a Differential Generator

[Note] The generator in the previous experiments in 6 was a Cumulative generator.

PREPARATION

1. Keep the motor Main and generator Output switches off. Check the mechanical coupling
between the motor and generator.

2. Connect all the meters in the motor and generator as indicated in the circuit diagram. Set the
range of M - 3 to 10 A.

3. Turn RH-l (shunt field) of motor circuit fully counterclockwise, and RH-2 (armature) fully
clockwise.
Set Series/Shunt selector switch to Shunt.
5. Wire the series field winding, No.1 and No.2 terminals of MG-5211 generator as
indicated in Figure 6-7 (Differential Compound generator).

6.

Electrical Machines
27
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

6. Set RH-l of the generator in middle, and turn all the load switches off.
7. Connect the DC O-120V Source terminals and the" +, -" input terminals.
b. Turn the DC Source Adjust fully counterclockwise (OV).

8. Keep the Motor switch off. Turn the Main switch on.
9. Make sure there are no objects in the rotating path of the motor and generator. Double check
the accuracy of all connections.

OPERATION AND MEASUREMENTS

1. Turn the motor on, and press the Start button. Adjust the DC Source for 1800 RPM
on the motor

2. Turn the generator output on. Adjust generator RH-1 to obtain 120V at no load. Fill
in the information in Table 6-3 "NO LOAD" section

Table 6-3 (1800 RPM)

NO LOAD 1/4 LOAD 1/2 LOAD FULL LOAD


SHUNT FIELD
CURRENT(IF)
OUTPUT TERMINAL
VOLTAGE (Vo)

LOAD CURRENT (IL)

3. Turn the load switch S-l on. Adjust motor RH-2 to obtain 1800 RPM. Fill in the
information in Table 6-3 "1/4 LOAD" section
4. Turn load switches S-l and S-2 on. Adjust motor RH-2 to obtain 1800 RPM. Fill in
the information in Table 6-3 "1/2 LOAD."
5. Turn S-l and S-2 off. Turn S-3 on. Repeat step (4) and fill in the information in
Table 6-3 "FULL LOAD."
6. In step (5), connect RH-2 in parallel to the series field winding. Set the RH-2 in the
output voltage (Vo) and fill in the space provided below Table 6-3.
7. Turn all switches off. Turn down the DC source adjust before turning the Main switch
off

Electrical Machines
28
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT REVIEW

1. Using the data in Table 6-3, draw a curve showing the output as a function of the load
in Figure 6-8. Find the Voltage Regulation, VR as defined in the previous section

VR= No Load Output Voltage - Full Loaded Output Voltage


Full Loaded Output Voltage

2. Find the voltage regulation using the Vo value as obtained in step (6). Compare the two
voltage regulation values.
3. Compare the voltage regulation data obtained m Section 6-1 (Cumulative generator).
Explain the difference.

Electrical Machines
29
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-8

SPEED AND OUTPUT CHARACTERISTICS OF A COMPOUND GENERATOR

The output characteristics of a compound motor are investigated as a function of the


generator speed in this section.

PREPARATION

1. Keep the motor Main and generator Output switches off. Check the mechanical coupling
between the motor and generator.

2. Connect all the meters in the motor and generator as indicated in the circuit diagram. Set the
range of M - 3 to 10 A.

3. Turn RH-l (shunt field) of motor circuit fully counterclockwise, and RH-2 (armature) fully
clockwise.

4. Set Series/Shunt selector switch to Shunt.

5. Connect the No.1 terminal of the series field in the generator to Mr I, and No.2 terminal to M-
2.
6. Set RH-l of the generator in middle, and turn all the load switches off.
7. Connect the DC O-120V Source terminals and the" +, -" input terminals.
c. Turn the DC Source Adjust fully counterclockwise (OV).

8. Keep the Motor switch off. Turn the Main switch on.
9. Make sure there are no objects in the rotating path of the motor and generator. Double check
the accuracy of all connections.
OPERATION AND MEASUREMENTS

1. Turn the generator Output switch on. Turn the Main and Motor switches on. Check
the DC Source. It should be av. Press the motor Start button.

2. DC source voltage slowly to obtain the speed as specified in Table 6-4 (no load). Fill
in the information in Table 6-4 for each speed. Notice that the armature voltage is
obtained by measuring the voltage across J-l and J-2.

Electrical Machines
30
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Table 6-4 (No Load)

RPM

SHUNT FIELD
CURRENT
1000 1200 1400 1600 1800 2000

ARMATURE
VOLTAGE

OUTPUT
TERMINAL
VOLTAGE

3. Turn the load switches S-1 and S-2 on for 1/2 load. Repeat step (2) with the 1/2 load,
and fill in the information in Table 6-5 0/2 load).

Table 6-5 1/2 load)

RPM

SHUNT FIELD
CURRENT
1000 1200 1400 1600 1800 2000

ARMATURE
VOLTAGE

OUTPUT
TERMINAL
VOLTAGE

4. Turn all the switches off. Reduce the DC source voltage to minimum before turning the
Main switch off.

EXPERIMENT REVIEW

l. Draw curves in solid lines in Figure 6-9 (IF vs. speed), 6-10 (Va vs. speed) and 6- 11 (V 0
vs. speed) using the data in Table 6-4.

Electrical Machines
31
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-9

EFFICIENCY AND LOSSES OF A COMPOUND GENERATOR

BASIC THEORY

A generator requires some form of rotating mechanical energy at the input to convert
the mechanical energy to an electrical energy. A variety of energy sources are available for
the input: an electric motor, a gasoline or diesel powered engine, or a windmill.
In this section, a generator is driven by a DC motor. The efficiency of a generator refers
to the ratio of the input to output energy. The difference between the input and output energy is
the loss of the generator itself. The main elements of the generator losses are mechanical
friction, the armature and field winding losses and the stray power loss. The armature winding
loss is considered to be a variable loss, while the field winding loss is considered to be a fixed
loss.
For a separately excited machine, the power supplied to the field coil is not considered
to be a part of the generator loss. The generator efficiency is
Expressed in the following formula:

Effeciency (%) = Output power (W) x100


Input power (W)

PREPARATION

Equipment needed: MG-5211 set and a DC voltmeter (or a multimeter)


(1) Check the mechanical coupling between the motor and generator. Keep all the
switches off.

(2) Connect the meters M-1, M-2 and M-3 in the motor to their locations as
indicated. Set M-3 for 10 A range.

(3) Connect a voltmeter across the generator armature terminals (J1 - 12). Set the
meter in 200V range.

Electrical Machines
32
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

(4) Turn the motor RH-l fully counterclockwise, and RH-2 fully clockwise.

(5) Set the Series/Shunt switch to Shunt.

(6) Connect the meters M-l through M-3 in the generator to their locations as
indicated.

(7) Set the generator RH-1 in the mid position, and RH-2 fully clockwise.

(8) Connect the No.1 terminal of the generator series field winding to M -1, and
No.2 terminal to M-2. Make sure all the load switches are off.

(9) Connect between the DC 120V sources terminals and input terminals using the
cords. Turn the Main switch on. Adjust the DC source to obtain 115V.

(10)Make sure there are no foreign materials in the rotating paths of the motor and
generator. Make sure all the connections are correct.

OPERATION AND MEASUREMENTS


(1) Turn the Motor switch on, and press the start button. Bring the motor speed to
1800 RPM by adjusting RH-l. Fill in the information in Table 6-6 "MOTOR"
section.
(2) Turn the generator Output switch on. Adjust RH-1 of the generator to obtain
DC120V output at no load. Fill in the information in Table 6-6 "GENERA
TOR" section.

Table 6-6 (No Load 1800 RPM)


MOTOR GENERATOR

INPUT VOLTAGE (E)

FIELD CURRENT (IF)


ARMATURE TERMINAL ----
VOLTAGE (V A) --

ARMATURE VOLTAGE (IA)

LOAD CURRENT (Id) --

OUTPUT TERMINAL
-------------
VOLTAGE (Vo)

(3) Turn only the load switch S-3 on. Adjust RH-2 of the motor to obtain 1800 RPM. Adjust
RH-1 of the generator to obtain 120V output at the generator. In case the RPM is off from
1800, adjust for 1800.

Electrical Machines
33
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

(4) Fill in the information in Table 6-7 MOTOR and GENERATOR respectively.

Table 6-7 (Full Load 1800 RPM)


MOTOR GENERATOR

INPUT VOLTAGE (E)

FIELD CURRENT (IF)


ARMATURE TERMINAL
VOLTAGE (V A)
ARMATURE VOLTAGE (IA)

LOAD CURRENT (Id


OUTPUT TERMINAL
VOLTAGE (Vo)

(5) Turn all the switches off. Turn the DC Source down before turning the Main switch off.
EXPERIMENT REVIEW
1. Generator loss PGL = PSL + PFL + PAL
• Stray Power Loss PSL = PMG - PM

Where PMG = Motor input power with a generator coupled, but not loaded.
PM = Motor input power without a generator coupled.

[Note] PMG from Table 6-6 "Generator and No load": PMG = E (IF + IA)
PM from Table 4-1 "Motor and No load" : PM = E (IF + IA)

• Loss due to the generator field winding resistance PFL - VA . IF

[Note] Calculate PFL using Full Load/Generator data from Table 6-7.

• Loss due to the generator armature winding resistance PAL

Where IL = Generator load current at full load


RA =Armature winding resistance
[Note] Use the RA value from Table 2-1.

Electrical Machines
34
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-10

DISECTION OF MACHINES
(Multifunction Electrical Machines Model A4300)

Electrical Machines
35
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-11

OPERATION OF MACHINES
(Multifunction Electrical Machines Model A4300)

Electrical Machines
36
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO- 12
TRANSFORMER CHARACTERISTICS

Three phase current can be transformed using three distinct and equal single-phase transformer. Three
primary winding of this transformer are supplied by three phase primary line, according to star or delta
connection, whereas the three secondary winding star or delta connected supply transformation of
considerable three-phase powers with very high voltages but these applications are limited to particular
cases.

Electrical Machines
37
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-13

DELTA –Y CONNECTIONS OF A TRANSFORMER

Electrical Machines
38
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-14

MOTOR SPEED & INPUT CHARACTERISTICS

BASIC THEORY
In general a motor is a machine that converts electrical energy into mechanical rotation. The key
elements of a dc motor or a field winding and an armature winding. As electric flows through the
windings, torque is developed between two windings. In ED 4400 trainer system: the field winding is
replaced by permanent magnets. The permanent magnet provides constant lines of magnetic flux and
therefore, the motor speed becomes only a function of the voltage applied to the armature winding.
This relation is shown in the fig-1.

Fig-1

In figure-b the point “a” occur because a motor requires a certain minimum voltage to overcome the
mechanical fraction from brushes, bearing and other moving parts before it starts to move. Once the
input voltage exceeds the minimum voltage, the speed of the motor begins to increase in linear fashion
as the input voltage is increased. However, this linear characteristic is not maintained beyond the
saturation point. It is because the counter electromotive force in the armature coil is also increased as
the input voltage is increased, and at sum point, any further increase in input voltage does not produce
increase electric currents in the coil.
The motor in ED 4400 system is driven by U-154 motor driver amplifier with U-151 attenuator as a
voltage control. The detection of the motor speed is accomplished by converting the Tacho output is
indicated on the Tacho meter, U-159. The AC output from the Tacho meter is converted into dc, which
is proportional to the motor speed through U-155.

Electrical Machines
39
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Figure-2 Wiring Diagram

Figure- 3 Equivalent System Diagram

Electrical Machines
40
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

PROCEDURE

1. Referring to figures 2 & 3, place the modules needed in the experiment on a flat surface or
on the top of the ED 4400 cover, and connect module as indicated in the figure.
2. Connect the Tacho meter U-159 across U-155 meter and ground
3. Select the angle on U-157 to 180 degree
4. Verify the line voltages that correct in (220V) plug U-156. Line cord to the power outlet,
and turn the power switch on.
5. Turn U-157 slowly counter clockwise until the motor begins to move. Record the U-157
position and the input voltage.
6. Increase the input voltage by slowly turning the U-157 clockwise for every one-volt.
Increment of the input voltage (1V, 2V, 3V. . .), record the U-157 indication.
7. Make a graph on input voltage VS motor speed using the above measurement data.
8. Make a graph on motor speed VS. Motor current using the data in step 5 & 6 above, review
the relationship between these parameters.
9. Repeat the step 5-7 several times to reduce the measurement error.

SUMMARY
• The motor speed in a servo system is proportional to the input voltage.
• The motor current is not linearity proportional to the input voltage at the saturation.
The motor input current no longer increases even if input voltage is increased. The
saturation effect is caused by the counter electro motive force in the armature coil.
• There exist a “dead band” input voltage range in a motor below which a motor can’t
start, motor input voltage required to be greater than the larger value of the “dead
band” to initiate motion and a dead band is caused by various mechanical fractions
in the system.

Electrical Machines
41
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-15

MOTOR SPEED & THE LOAD CHARACTERISTICS

BASIC THEORY

Typically output rating of permanent magnet based DC motors range from a few watts to several
hundred watts, and this type of motors exhibit and excellent power efficiency. AS was mentioned
earlier, permanent magnet in the motor provides constant magnetic flux (K Ø). Therefore the torque
(T) generated the motor become a function of only the input current (Ia). Also the counter EMF of a
motor (Ea) is generated by the action of the armature conductors cutting line of force, and is
proportional to the speed of the motor (Wm). These relationships are expressed in the following
formulas:

K Ø = constant ………….……(2-1)
Ea =k Ø Wm …………………..(2-2)
T = k Ø Ia …………………….(2-3)

Where k Ø=magnetic flux (line of force) of the permanent magnet


Ea=counter emf in volts
Wm= speed of the motor in rad/sec
T=torque in N.m
Ia=input current in amps

The input voltage and speed of the motor are related parameters according to the following equation:
Vt=Ea+Ra Ia …………………………………..(2-4)
Wm=Vt/K Ø – RaT/(K Ø) (rad/sec) ……(2-5)
Where Vt = input voltage in volt
Ra = Resistance of armature coil in ohms.
It should be noted that the input current increases as the mechanical load of the motor is
increased, resulting in increased input power. Also the counter emf keeps the motor speed
constant when a motor is not loaded. The relationship between motor speed and load is
illustrated in figure.

Electrical Machines
42
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Fig -1 Wiring Diagram

Fig -2 (Relationship between motor speed and load)

Electrical Machines
43
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Figure – 3 Equivalent System Diagram

PROCEDURE

1. Referring to figures 1 & 3 arrange the modules and connect them together.
2. Set U-151 attenuator to “8”, and turn the power switch of U-156 on. Adjust U-157 to obtain
maximum speed on U-159 without saturation.

3. Attach the aluminum disk to the high-speed shaft of U-161 as shown in figure. Raise the
electric brake setting on U-163 from 0 to 10 by one steps each time, push the button and
measure the RPM on U-159. See also step 5.

4. Repeat the measure in step 3 by starting from 10, and moving towards 0. See also step 5.

5. In step 3 and 4, record the corresponding motor current readings as indicated on U-156
power supply module. This is the current flowing between U-154 (motor driver Amp) and
U-161 (motor).

6. Plot the data points obtained steps 3 and 4, showing the relationships between brake sitting
and motor speed and motor currents.

Electrical Machines
44
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

SUMMARY
1. When a motor is overloaded, the speed of the motor decreases, and the input current
increases.
2. Overloading a motor causes excessive currents in the motor winding, and could result in
damage to the motor due to the heat generated by the product of the motor voltage and
motor current.

Figure - 4

Electrical Machines
45
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

EXPERIMENT NO-16

CLOSE LOOP MOTOR SPEED CONTROL TECHNIQUE

BASIC THEORY
Quite often when a motor is used as a source of mechanical source, the motor is required to provide
constant speed regardless of the change in loads a closed loop speed control system is a self regulating
system in which the, measured speed of the motor is compared to the present value to produce an error
output, the detected error voltage is then amplified and feedback to the control circuit to compensate
the difference between the actual and preset speed, this self-correcting process continues until the
detected error voltage becomes zero. At this point the actual speed of the motor is equal to the preset
speed and the motor maintains a constant speed, compared to the closed loop system, the system built
in the previous experiment are identified as an open loop system.
The conceptual difference between an open and closed loop system is graphically illustrated in figure

Figure-1 Motor Load Vs Speed Characteristics

Electrical Machines
46
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

Figure-2 Wiring Diagram

Electrical Machines
47
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

In figure , it’s clear that a system with feedback is far supervisor than an open loop system in
maintaining a constant speed against load variations.

In a close loop system, it’s important that the error signal simplified to a proper level to eliminate dead
band effect. For this reason is amplified to before its arrives to the input of the servo driver U-154.
Also it is critical that the feedback signal is 180 degrees out of phase to the reference signal to maintain
proper control.

Figure-3 Equivalent System Diagram


PROCEDURE:

1. Referring to figure 1 and 3 arrange the required modules and connect them together.
2. Set the selector switch of summing amp U-152 to a.
3. Set att-2 of the U-151 to 10 to prevent Tacho output from entering the system. Set att-1 to 5.
4. Turn the power of u-156 on.
5. Adjust u-157 to obtain about one half of the maximum speed. This is same as setting for
2500rpm on U-159 meter.
6. Attach an electronic brake U-163 as was done in figure 4. With the brake setting increased by
one notice at a time, record the rpm reading at each sitting.
7. Measure the error voltage at each brake sittings.
8. Set att-2 of U-151 to 5. Adjust u-157 to obtain the same speed as in step 5 around 2500rpm.

Electrical Machines
48
Federal Urdu University of Arts, Science & Technology Islamabad – Pakistan Electrical Engineering

9. Measure the Tacho output an error voltage at different brake points. Plot the data points on the
chart provided in figure 4.
10. Change att-2 setting to 0. Adjust U-157 to obtain 2500rpm.
11. Measure the speed and error voltage at each brake setting and plot the data on the chart.
12. Compare the results between step 3-7 and 8-11. Notice that the loop was closed for step 8
through 11.

Note: __________ Results from Step 3-7


…………… Results from Steps 8-9
Figure -4 Speed and Error Voltage Vs. Brake Setting
SUMMARY

1. In a closed loop system, reduction in motor speed due to a load is compensated, within the
limit, by an error signal, which is proportional to the drift of speed and is 180degrees out of
phase to reference sitting.

2. Excessive feedback signals will reduce the references setting. Therefore; the feedback
signal are the input of the summing amp can’t larger than the reference signal. The
feedback signal should be adjusted to the right level for given load and amplifier gain.

Electrical Machines
49

You might also like