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Storage Tank OutputPRC
Storage Tank OutputPRC
TANK DIMENSIONS
Diameter of Tank
D = 19.100 m
Height of Tank
H = 25.200 m
PRODUCTS STORED
Design Specific Gravity
G = 0.86
DESIGN PARAMETERS
Maximum Design Temperature
T = 75 �C
Design Metal Temperature T-
amb = 32 �C
Modifications in Stress and Thickness
# Reduction factor (Annex M)
RF = 1.0
# Ratio of the material�s modulus of elasticity (Annex M)
Et/Es = 1.0
Design Pressure
Pi = 1.00 kPa
External Pressure
Pe = 0.25 kPa
Pressure Combination Factor
Fp = 0.4
Design Pressure Gauge
# Slope of roof
Tan(Theta) = 0.2
# Height magnified quantity, Pi/(9.8 G) (See F.2) H-
inc = 0.12 m
Boiling point
= 37.80 �C
Maximum Fill Rate
= 250.00 m3/h
Maximum Emptying Rate
= 600.00 m3/h
ROOF DESIGN
Open-Top Roof
= None
Fixed Roof Type
= Supported Cone
Roof Support Columns
= None
Dimension support columns
= P12xSCH20
Material Specification
= ASTM A36M
Corrosion Allowance
CA = 3.00 mm
Joint Efficiency
E = 80 %
Cone Slope
Slope = 1 : 5
Weld Joints
= Full-Fillet
Venting Devices
= Open-Vent
Frangible Roofs
= None
Roof-to-Shell Detail
= Detail-a
# Cover plate
1. Diameter of cover plate
DC = 762.0 mm
2. Thickness of cover plate
tC = 6.0 mm
# Gasket
1. Inside diameter
ID' = 762.0 mm
2. Outside diameter
OD' = 600.0 mm
3. Thickness
t' = 1.5 mm
# Reinforce plate
1. Inside diameter
DP = 625.0 mm
2. Outside diameter
DR = 1150.0 mm
3. Thickness
tRP = 6.0 mm
SHELL DESIGN
Shell design method
= Variable-Design-Point
Check Buckling in Corroded Condition
= None
Corrosion Allowance
CA = 3.00 mm
Joint Efficiency
JE = 80 %
Material Properties
# Modulus of elasticity modified (Annex M)
Es = 199,000 Mpa
# Yield strength modified (Annex M)
Fy = 250 MPa
# Tensile strength modified (Annex M)
Fu = 400 MPa
Allowable Stress
# Maximum allowable product design stress (see 5.6.2.1)
Sd = 160 MPa
# Maximum allowable hydrostatic test stress (see 5.6.2.2)
St = 171 MPa
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No. of tu K C x1 x2
x3 x
Shell (mm) (mm) (mm)
(mm) (mm)
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-----------------------
1 - - - - - -
-
2 12.37 1.09 0.04 515.92 957.12
419.29 419.29
3 11.39 1.09 0.04 486.06 890.18
402.41 402.41
4 10.42 1.09 0.05 475.57 884.91
384.8 384.8
5 9.44 1.1 0.05 467.29 887.88
366.35 366.35
6 8.47 1.11 0.06 455.39 881.03
346.93 346.93
7 7.49 1.13 0.06 445.4 881.91
326.37 326.37
8 6.52 1.15 0.07 431.64 873.2
304.43 304.43
9 5.54 1.18 0.08 421.33 878.17
280.62 280.62
10 4.58 1.21 0.1 403.72 863.06
255.09 255.09
11 3.61 1.27 0.12 385.56 851
226.48 226.48
12 2.64 1.37 0.16 361.74 827.63
193.79 193.79
13 1.68 1.57 0.24 325.98 777.3
154.49 154.49
14 0.73 2.32 0.44 251.69 627.86
101.55 101.55
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-----------------------
No. of tu K C x1 x2
x3 x
Shell (mm) (mm) (mm)
(mm) (mm)
-----------------------------------------------------------------------------------
-----------------------
1 - - - - - -
-
2 17.17 1.07 0.04 510.18 822.42
494.02 494.02
3 16.05 1.07 0.03 469.71 721.57
477.62 469.71
4 14.92 1.08 0.04 460.45 719.28
460.56 460.45
5 13.81 1.08 0.04 443.37 693.27
443.06 443.06
6 12.69 1.09 0.04 429.51 678.72
424.64 424.64
7 11.56 1.1 0.05 413.97 660.19
405.41 405.41
8 10.44 1.11 0.05 396.4 636.83
385.23 385.23
9 9.32 1.12 0.06 375.65 605.15
364.01 364.01
10 8.2 1.14 0.07 351.55 564.99
341.5 341.5
11 7.09 1.16 0.08 322.78 512.74
317.41 317.41
12 5.97 1.19 0.09 288.77 447.23
291.31 288.77
13 4.87 1.23 0.11 240.76 341.26
263.12 240.76
14 3.78 1.29 0.13 176.31 188.84
231.76 176.31
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Shell Plate Shell Design Hydrotest Design
Nominal Shell
Course Width Course Liquid Shell Shell
Shell Weight
Number Height Level Thickness Thickness
Thickness
(mm) (mm) (mm) tt (mm) td (mm)
ts (mm) Ws (N)
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-----------------------
1 1,800 25,200 24,819 13.42 18.42
20.0 166,367
2 1,800 23,400 23,019 12.37 17.16
18.0 149,730
3 1,800 21,600 21,219 11.61 16.34
18.0 149,730
4 1,800 19,800 19,419 10.63 15.21
16.0 133,093
5 1,800 18,000 17,619 9.64 14.08
16.0 133,093
6 1,800 16,200 15,819 8.66 12.95
14.0 116,457
7 1,800 14,400 14,019 7.67 11.82
12.0 99,820
8 1,800 12,600 12,219 6.69 10.68
12.0 99,820
9 1,800 10,800 10,419 5.7 9.55
10.0 83,183
10 1,800 9,000 8,619 4.72 8.42
10.0 83,183
11 1,800 7,200 6,819 3.73 7.29
8.0 66,547
12 1,800 5,400 5,019 2.75 6.16
8.0 66,547
13 1,800 3,600 3,219 1.76 5.02
6.0 49,910
14 1,800 1,800 1,419 0.78 3.89
6.0 49,910
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Shell Shell Actual width
Transpose
Course Thickness Shell course
Width
Number t-actual (mm) W (mm)
Wtr (m)
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-----------------------
1 20.00 1,800
0.089
2 18.00 1,800
0.115
3 18.00 1,800
0.115
4 16.00 1,800
0.155
5 14.00 1,800
0.216
6 14.00 1,800
0.216
7 12.00 1,800
0.318
8 12.00 1,800
0.318
9 10.00 1,800
0.502
10 10.00 1,800
0.502
11 8.00 1,800
0.877
12 6.00 1,800
1.8
13 6.00 1,800
1.8
14 6.00 1,800
1.8
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Shell Manhole
# Type of Shell Manhole
= Circular
# Manhole neck
1. Minimum thickness of bolting flange
tf = 18.0 mm
2. Minimum neck thickness
tn = 17.0 mm
3. Outside diameter of neck
OD = 750.0 mm
4. Minimum distance from shell-to-flange face
J = 300.0 mm
5. Minimum distance from bottom to center manhole
HN = 879.0 mm
# Cover plate
1. Minimum thickness of cover plate
tC = 24.0 mm
2. Cover plate diameter
DC = 984.0 mm
# Gasket
1. Inside diameter of gasket
ID' = 762.0 mm
2. Outside diameter of gasket
OD' = 899.0 mm
3. Thickness of gasket
t' = 3.0 mm
# Reinforce plate
1. Thickness of reinforcing plate
T = 20.0 mm
2. Length of side of reinf. plate or diameter reinf. plate
Lrp = 1545.0 mm
BOTTOM DESIGN
Style
= Cone DownTo Center
Drip Ring
= None
Slope of Bottom
Slope = 1 : 50
Nominal thickness, including corrosion allowance
tb = 10.00 mm
===> Bottom plate thickness satisfy Clause 5.4.1
ELEVATED TEMPERATURE
Tank Bottoms
# Stress concentration factor for the bottom plate
K = 4.0
# Difference between the ambient temperature and design temperature
T = 43 �C
# Difference in fill height between the full level and the low level
H = 24.7 m
# Nominal thickness of the tank�s bottom shell course
t = 20.0 mm
# Nominal thickness of the annular bottom plate
tb = 18.0 mm
# Minimum yield strength at the maximum design temperature
Sy = 250 MPa
# Factor to account for radial restraint shell-to-bottom junction
C = 0.85
# Foundation factor
B = 4.0
===> Indicates that loading conditions are not sufficient (negative S)
H and CT must large enough
INTERNAL PRESSURE
API 650 Basic Design plus Annex F.1 through F.6
===> Proof < Pi <= (Pshell + Proof)
# Nominal weight of shell plate plus appertunance
Ws = 1,664,499 N
# Nominal weight of roof plate plus any attached structural
DLR = 140,346 N
# Gravity pressure of roof plate
Proof = 0.49 kPa
# Gravity pressure of shell plate
Pshell = 5.807 kPa
EXTERNAL PRESSURE
Total Design External Pressure for The Roof
# Dead load, the tank component calculated using nominal thickness
DL = 0.49 kPa
# Minimum roof live load on horizontal projected area of the roof
Lr = 1.0 kPa
# Design external pressure loading on the roof (V.7)
Pr = 1.59 kPa
Elastic buckling
Elastic = 0.0391
===> Buckling will be elastic (>= 0.00675)
Stability factor
psi_factor = 1.0
===> Thinnest shell thickness is O.K (tsmin B > tsmin V.8.1.3)
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Shell Shell Actual width
Stiffener
Course Thickness Shell course
Spacing
Number t-actual (mm) W (mm)
Lx (m)
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-----------------------
1 20.00 1,800
202.943
2 18.00 1,800
155.948
3 18.00 1,800
155.948
4 16.00 1,800
116.172
5 14.00 1,800
83.199
6 14.00 1,800
83.199
7 12.00 1,800
56.592
8 12.00 1,800
56.592
9 10.00 1,800
35.876
10 10.00 1,800
35.876
11 8.00 1,800
20.536
12 6.00 1,800
10.004
13 6.00 1,800
10.004
14 6.00 1,800
10.004
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VENTING
Type of normal vent
= Open-Vent
Fill Rate
Vt = 250.00 m3/h
Empty Rate
Vo = 600.00 m3/h
Boiling point
= 37.80 oC
Number of normal vent
= 1.00
Maximum Tank volume capacity
= 6212 m3
Outbreathing
# Liquid movement in requirement (Table 1B API 2000)
= 2.02
# Venting capapcity for maximum liquid movement in
Vp1 = 505 Nm3/h
# Thermal effect requirement (Table 2B API 2000)
Vp2 = 611 Nm3/h
# Total Outbreathing venting capacity (Vp = Vp1+Vp2)
Vp = 1116 Nm3/h
SEISMIC CALCULATION
Design liquid level for seismic calculation
HL = 24.7 m
Ratio D/H
D/HL = 0.773
Importance factor
I = 1.00
Response modification factor for impulsive
Rwi = 4.0
Response modification factor for convective
Rwc = 2.0
Overturning Moment
# Height from the bottom to the roof center of gravity
Xr = 25.837 m
# Height from the bottom to the shell�s center of gravity
Xs = 10.003 m
# Overturning Ringwall Moment (see E.6.1.5-1)
Mrw = 43,713,037 Nm
# Overturning Slab Moment (see E.6.1.5-2)
Ms = 54,106,681 Nm
Anchorage Requirement
# Effective specific gravity (E.2.2 Notations)
Ge = 0.860
# Uplift load due to product pressure per unit circumferential length w-
int = 4,775 N/m
# Tank and roof weight acting at base of shell (see E.6.2.1.1.1-2)
wt = 30,066 N/m
# Weight of the roof supported by the shell circumferential length
wrs = 2,338 N/m
Mechanically-Anchored
# Specification anchor material
= ASTM A325
# Diameter of the anchor
da = 36 mm
# Cross-section area
Ab = 1,018 mm2
Freeboard
# Acceleration coefficient for sloshing wave height (E.7.2-3)
Af = 27.86 %g
# Sloshing wave height above the product design height (E.7.2-1)
ds = 2.23 m
# Minimum Required Freeboard (Table E.7) ds-
min = NA
===> Freeboard of 0.7ds is recommended for economic considerations but not
required
Estimating Tank Uplift
# Maximum uplift at the base of the tank shell for a self-anchored
Yu = 125.16 mm
(E.7.3.1-1a)
Sliding Resistance
# Friction between the tank bottom and the foundation or subgrade
Vs = 24,716,955 N
(E.7.6-1)
WIND CALCULATION
Importance factor
Iw = 1.0
Topographical factor (see 26.8 ASCE7)
Kzt = 1.0
Gust factor (see 26.9 ASCE7)
Gf = 0.85
Directionality factor (see 26.6 ASCE7)
Kd = 0.95
Velocity pressure exposure coefficient
Kz = 1.04
# 0.6 x Mw + Mpi
= 6,593,853 Nm
# MDL / 1.5 + MDLR
= 11,937,611 Nm
# Mw + Fp x (Mpi)
= 7,522,410 Nm
# (MDL + MF) / 2 + MDLR
= 28,713,594 Nm
# MWS + Fp x (Mpi)
= 7,228,770 Nm
# Criteria Condition
1. 0,6 Mw + Mpi < MDL/1.5 + MDLR
= Satisfy
2. Mw + Fp(Mpi) < (MDL + MF)/2 + MDLR
= Satisfy
3. Mws + Fp(Mpi) < MDL/1.5 + MDLR
= Satisfy
===> Anchorage against moment due to wind pressure is not required
Tank Anchorage
# MWH = PWS . D . H^2 / 2
MWH = 6,133,819 Nm
# Roof plate thickness (corroded thicknes)
th = 2 mm
# Dead load of shell minus any corrosion and any dead load other than
W1 = 1,098,020 N
roof plate acting on the shell minus any corrosion
# Dead load of shell minus any corrosion and any dead load including
W2 = 1,238,366 N
roof plate acting on the shell minus any corrosion
# Dead load of the shell using nominal thicknesses and any dead load
W3 = 1,664,499 N
other than roof plate acting on the
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1. [(P � 0.08th) � D^2 � 785] � W1 958,021
244 167 4
2. [(Pt � 0.08th) � D^2 � 785] � W1 923,009
325 208 3
3. [(1.5 � Pf � 0.08th) � D^2 � 785] � W3 1,522,804
585 250 3
4. PWR � D^2 � 785 + [4 � MWH/D] � W2 528,942
468 208 2
5. [4 � Mrw/D] � W2 (1 - 0.4 Av) 7,916,197
468 208 17
6. [(Fp P + PWR � 0.08th) � D^2 � 785] + [4 MWH/D] � W1 1,218,140
325 208 4
7. [(Fp P � 0.08th) . D^2 � 785] + [4 Mrw/D] � W1(1 - 0.4 Av) 8,066,690
468 208 17
8. [(3 � Pf � 0.08th) � D^2 � 785] � W3 1,285,277
585 250 3
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Sliding Friction
# Sliding due to horizontal wind load (see 5.11.4)
Hw = 517,559 N
# Maximum allowable sliding friction (see 5.11.4)
Ha = 824,775 N
===> No sliding due to wind load (Hw < Ha)
FOUNDATION DESIGN
Foundation Design Loads
# Live load
Live load on roof
LLr = 1.00 kPa
Area Projection to horizontal of roof
Ar = 287 m2
Total live load on roof
LL = 286,636 N
# Dead load
Weight of roof plate
Wr = 140,346 N
Weight of bottom plate
Wf = 257,093 N
Weight of Shell plate
Ws = 1,664,499 N
Total dead load acting on shell
DL = 2,061,938 N
# Wind load
Reaction due to wind load
W = 336,516 N
Moment due to wind load
Mw = 6,427,459 Nm
Base shear due to wind load
Hw = 517,559 N
# Seismic load
Reaction due to seismic load
E = 2,832,811 N
Moment due to seismic load
Ms = 54,106,681 Nm
Total Base shear due to seismic load
V = 3,960,202 N
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Load Case Formula
Axial Load (kN)
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Live Load LL
286.64
Dead load DL
2,061.94
Operating Load F
59,730.45
Hydrostatic Load Ht
70,859.96
Reaction due to Wind Load W
336.52
Reaction due to Seismic Load E
2,832.81
Combo1 DL + F + Pi
61,792.39
Combo2 DL + Ht + Pt
72,921.90
Combo3 DL + W + Fp Pi
2,398.45
Combo4 DL + W + 0.4 Pe
2,398.45
Combo5a DL + Lr + 0.4 Pe
2,348.57
Combo5b DL + Pe + 0.4Lr
2,176.59
Combo6 DL + F + E + Fp Pi
64,625.20
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Load Case Formula
Axial Load
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Base shear due to Wind Load Hw
517.56 kN
Base shear due to Seismic Load V
3,960.20 kN
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Load Case Formula
Axial Load
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Moment due to Wind Load Mw
6,427.46 kNm
Moment due to Seismic Load Ms
54,106.68 kNm
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# Number of pile
Axial ultimite bearing
Ru = 1765.80 kN
Lateral ultimite bearing
Hu = 63.77 kN
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Load Case Number of pile Number of pile
Maximum Number
due to Axial loads due to Lateral
loads of pile
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Live Load 0.49 -
1
Dead Load 3.50 -
4
Operating Load 101.48 -
102
Hydrostatic Load 90.29 -
91
Reaction due to Wind Load - 18.26
19
Reaction due to Seismic Load - 139.74
140
Combo1 104.98 -
105
Combo2 123.89 -
124
Combo3 3.06 -
4
Combo4 3.06 -
4
Combo5a 3.99 -
4
Combo5b 3.70 -
4
Combo6 109.79 -
110
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