Manual de Operación Minicargador SK820-5E0

FOREWORD
11
WEAM015303
FOREWORD FOREWORD
FOREWORD 1
q This manual is supplied by Komatsu S.p.A. in order to provide customers with all the necessary information on
the machine and the safety regulations related to it, together with the use and maintenance instructions that
enable the operator to exploit the capacity of the machine with optimal results and to keep the machine
efficient over time.
q The operation manual, together with the spare parts catalogue, is an integral part of the machine and must
accompany it, even when it is resold, until its final disposal.
q The illustrations contained in this manual may represent machine configurations that are available on request.
Komatsu machines are constantly improved in order to increase their efficiency and reliability; this manual
sums up all the information regarding the most recent techniques applied at the moment in which the machine
is marketed.
For any updated information, contact your Komatsu Dealer.
q Punctual periodic annotations regarding the maintenance operations that have been carried out are important
to have a clear prospect of the situation and to know exactly what has been done and what has to be done
after the next maintenance interval. Therefore, it is advisable to consult either the hour meter and the
maintenance plan frequently.
q Over the years Komatsu Dealers have gathered considerable experience in customer service.
If more information is needed, do not hesitate to contact your Komatsu Dealer: he always knows how to get
the best performance from the machine, he can suggest the use of the equipment that is most suitable for
specific needs and can provide the technical assistance necessary for any change that may be required to
conform the machine to the safety standards.
Furthermore, Komatsu Dealers also ensure their assistance for the supply of Komatsu genuine spare parts,
which alone guarantee safety and interchangeability.
q The table included in this manual must be filled in with the machine data, which are the data that must always
be indicated to the Dealer when requiring assistance and ordering spare parts.
WARNING
Before beginning operation or maintenance, operators and maintenance personnel must always observe
the following points.
Read this manual thoroughly and understand its contents fully.
Read the safety messages and safety labels given in this manual carefully so that they should be
understood fully.
Keep this manual at the storage location for the Operation and Maintenance Manual given below so that
all personnel involved in working on the machine can consult it periodically.
In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor
to obtain a new copy.
When you sell the machine, make sure that this manual should be provided to the new owner together
with the machine.
In this manual, measurements are expressed in international standard units (SI). As a reference, the units
of weight used in the past are shown in brackets ( ).
1-2 WEAM015303
FOREWORD FOREWORD
Storage location for the Operation and Maintenance Manual:
RKAC2710
WEAM015303 1-3
SAFETY INFORMATION FOREWORD
SAFETY INFORMATION 1
Many accidents are caused by insufficient knowledge of and failure to comply with the safety regulations
prescribed for the maintenance operations that must be performed on the machine.
In order to avoid accidents, before starting work and before carrying out any maintenance operation, carefully read
and be sure to understand all the information and warnings contained in this manual and given on the plates
applied onto the machine. To enable the operator to use this machine safely, safety precautions are explained in
this manual and labels and warning plates are affixed to the machine to highlight situations involving potential
hazards and suggest how to avoid them.
Komatsu machines are manufactured and sold according to the rules or standards of the countries where they
have to work. If the machines have to work in other countries, it is necessary to check that every safety devices
and technical specifications are in compliance with the regulations in force; for this reason, ask Komatsu distributor
before using the machine.
Signal words
The following signal words are used to inform you that there is a potential hazardous situation that may lead to
personal injury or damage.
In this manual and on machine labels, the following signal words are used to express the potential level of hazard.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal
word is to be limited to most extreme situations.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
Other signal words

In addition to the above, the following signal words are used to indicate precautions that should be followed to
protect the machine or to give information that is are useful to know.
NOTICE
This word is used for precautions that must be taken to avoid actions which could shorten the life of the machine.
REMARK
This gives information that is useful to know.
1-4 WEAM015303
FOREWORD SAFETY INFORMATION
DANGER
Before starting any maintenance operation, position the machine on a firm and level surface, rest the
equipment on to the ground, engage the safety locks of either the equipment and the controls and stop
the engine.
DANGER
To make the information clearer, some illustrations in this manual represent the machine without safety
guards. Do not use the machine without guards and do not start the engine when the engine hood is open,
unless this is expressly prescribed for some specific maintenance operations.
DANGER
It is strictly forbidden to modify the setting of the hydraulic system safety valves; Komatsu cannot be held
liable for any damage to persons, property or the machine, if this has been tampered with by modifying
the standard setting of the hydraulic system.
DANGER
Before carrying out any electric welding, disconnect the battery and the alternator. (See "PRECAUTIONS
TO BE TAKEN WHEN HANDLING THE BATTERY AND THE ALTERNATOR" (2-57)).
DANGER
Install only optional tools or tools especially recommended and approved by Komatsu and that meet the
requirements included in section "GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT" (6-5)
DANGER
The machine can travel on roads only if equipped with suitable lighting, signalling and safety devices and
if authorization has been obtained for this type of use.
Before travelling on roads, make sure that the equipment with which the machine is provided is approved
and that the safety locks are correctly engaged.
DANGER
It is absolutely forbidden to operate the machine while standing on the ground.
Every single manoeuvre must be carried out by the operator, correctly seated in driving position.
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q Safety labels
Safety labels are affixed to the machine to inform the operator or maintenance worker on the spot when carrying
out operation or maintenance of the machine that may involve hazard.
This machine uses "Safety labels using pictograms" to indicate safety procedures.
Safety labels using pictogram
Safety pictograms use a picture to express a level of

hazardous condition equivalent to the signal word. These
safety pictograms use pictures in order to let the operator or
maintenance worker understand the level and type of
hazardous condition at all times.
Safety pictograms show the type of hazardous condition at the

top or left side, and the method of avoiding the hazardous
condition at the bottom or right side. In addition, the type of
hazardous condition is displayed inside a triangle and the
method of avoiding the hazardous condition is shown inside a
circle.
Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance.
Therefore, the safety messages in this manual and on the machine may not include all possible safety
precautions.
If any procedures or actions not specifically recommended or allowed in this manual are used, it is your
responsibility to take the necessary steps to ensure safety.
In no event should you engage in prohibited uses or actions described in this manual.
The explanations, values, and illustrations in this manual were prepared based on the latest information available
at that time. Some illustrations may be different from the details of the machine in your possession: this is due to
the continuous improvements made to the machines. Consult Komatsu or your Komatsu distributor for the latest
available information of your machine or for questions regarding information in this manual.
The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example: 1 J (1))
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NOISE LEVELS 1
CAB 1
q The noise plates must always be legible and in good
conditions; for this reason, if they are dirty with dust, oil or
grease, it is necessary to clean them with a solution made
of water and detergent. Do not use fuel, petrol or solvents.
q If the plates are damaged, ask for new ones to Komatsu or

to your Komatsu Dealer.
q In case of replacement of a component provided with a
noise plate, make sure that this plate is applied also on the
new part.
RWA37050
q Sound power level emitted by the machine, measured

according to ISO 6395 (Dynamic test method, simulated
working cycle).
This is the guaranteed value as specified in European
directive 2000/14/EC. This value includes an uncertainty-of
0.5 dB.
2000/14/EC
q Sound pressure level at the operator’s station, measured

according to ISO6396 (Dynamic test method, simulated
working cycle).
The maximum value of the standard deviation of the
measured time-averaged A-weighted emission sound
pressure level at the operator’s position is 0.9 dB, in
accordance with ISO 11201.
ISO 6396
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VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED 1

When the machine is used to move earth, the levels of vibration transmitted from the operator's seat are less or
equal to the vibrations tested for the relative class of machinery, in conformity with ISO 7096.
The actual acceleration value for the hands and arms is less than or equal to 2.5 m/s², the factor of uncertainty for
this vibration value is 1.2 m/s² according EN 12096: 1997.
The actual acceleration value for the body is less than or equal to 0.5 m/s², the factor of uncertainty for this
vibration value is 0.2 m/s² according EN 12096: 1997.
These values were determined using a representative machine and measured during the typical operating
condition indicated below according to the measurement procedures that are defined in the standards ISO 2631/1
and ISO 5349.
OPERATING CONDITION 1
Skid-steer loader (loading-unloading).
GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE 1

The following guides can help an operator of this machine to reduce the whole body vibration levels:
1. Use the correct equipment and attachments.
2. Maintain the machine according to this manual.
Q Pressure of tyres.
Q Brake and steering systems.
Q Controls, hydraulic system and linkages.
3. Keep the terrain where the machine is working and travelling in good condition.
Q Remove any rocks or obstacles.
Q Fill any ditches and holes.
Q Site manager should provide machine operators with machine and schedule time to maintain terrain
conditions.
4. Use a seat that meets ISO 7096 and keep the seat maintained and adjusted.
Q Adjust the seat and suspension for the weight of the operator.
Q Wear seat belt.

Q Inspect and maintain the seat suspension and adjustment mechanisms.
5. Steer, brake, accelerate, and move the attachment levers and pedals slowly so that the machine moves
smoothly.
6. Adjust the machine speed and travel path to minimize the vibration level.
Q When pushing with bucket, avoid sudden loading; load gradually.
Q Drive around obstacles and rough terrain conditions.
Q Slow down when it is necessary to go over rough terrain.
Q Make the curve radius of travelling path as large as possible.
Q Travel at low speed when travelling around sharp curves.
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7. Minimize vibrations for long work cycle or long distance travelling.
Q Reduce speed to prevent bounce.

Q Transport machines long distances between worksites.
8. The following guidelines can be effective to minimize risks of low back pain.
Q Operate the machine only when you are in good health.

Q Provide breaks to reduce long periods of sitting in the same posture.
Q Do not jump from the cab or machine.
Q Do not repeatedly handle and lift loads.
WEAM015303 1-9
INTRODUCTION FOREWORD
INTRODUCTION 1
This Komatsu machine has been mainly designed to carry out the following work:
q Digging, loading and unloading of inert materials.
q Levelling of the ground.
q Moving materials to the building site.
By installing special equipment it is possible to carry out the following work:

q Cleaning of roads and yards
q Drilling
q Demolitions with hydraulic hammer
q Excavations
q Milling asphalt surfaces
q Mixing concrete
To use the machine with standard and optional authorised equipment see section "GUIDELINES FOR THE USE
OF OPTIONAL EQUIPMENT" (6-5).
IMPROPER OR UNAUTHORIZED USES 1
CAUTION
This paragraph describes some of the improper or unauthorized uses of the machine; since it is
impossible to predict all the possible improper uses, if the machine happens to be used for particular
applications, contact your Komatsu Dealer before carrying out the work.
NOTICE
q The instructions regarding the authorized optional equipment are given in the relevant operation and
maintenance manuals; if the equipment is supplied by Komatsu, these publications are attached to
this manual.
q The instructions regarding the assembly of the authorized equipment, the controls requiring special
arrangements on the machine and the hydraulic couplings necessary for the operation of the
equipment are grouped in the final section of this manual.
Komatsu machines are constructed exclusively for the handling, excavation and treatment of inert materials;
therefore, the following uses are absolutely forbidden:
q Use of the machine by minors or inexperienced persons.
q Use of the machine for lifting and transporting people.

q Transport of containers with flammable or dangerous fluids.
q Use of the bucket for driving or extracting piles.
q Use of the machine for towing.
q Use of the machine inside tunnels, undergrounds with explosive area.
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FOREWORD INTRODUCTION
MAIN CHARACTERISTICS 1
q Simple and easy operation.
q Hydrostatic transmission obtained through a double variable displacement pump and piston motors operating
epicyclic reduction gears.
q Four driving wheels always engaged through oil-immersed roller chains.
q Main equipment and travel control through servo levers ensuring also combined movements that can be
modulated proportionally and continually.
q Foot control for the optional equipment (if installed).

q Foot accelerator.
q Lever accelerator.
q Parking brake control.

q Complete series of instruments visible from the operating position.
q Easy maintenance with simplified intervals.
q Road travel (on request).
RUNNING-IN 1
All machines have been meticulously adjusted and tested before delivery.
However, a new machine must be used with caution during the first 100 hours, for a correct running in of the
different components.
If the machine is subjected to excessive work load at the beginning of operation, its potential productivity and its
functionality will be shortly and untimely reduced. For further details, see "Running-in" (3-73).
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INTRODUCTION FOREWORD
RATED OPERATING CAPACITY 1

The declared "rated operating capacity" is the maximum load that can be lifted with the standard bucket,
over which it is forbidden to operate because the stability conditions that current regulations require are
lacking.
For wheeled skid steer loaders, the rated operating capacity is set out in ISO 14397-1:2007 on the basis of 50% of
the static tipping load, with the machine at a standstill on flat and solid ground, with an operating mass
corresponding to the "Standard" configuration of the machine itself (as established by the manufacturer according
to ISO 6016:2008).
The rated operating capacity is the principal operating data of the machine; failure to respect the rated operating
capacity involves:
q Acting voluntarily outside the machine's Safety and Stability criteria
q Putting the operator and other people at risk of being hurt
q Causing damage to the machine, objects or animals
Every time the machine is used, especially when equipment is being replaced, the value of the specific "rated
operating capacity" must be checked, operating in full compliance with it and with the guidelines in this manual.
The owner of the machine and/or the building site manager has the duty to provide training for the operator and to
make sure that this training is correctly applied.
The operator should be correctly informed, trained and controlled with respect to this fundamental concept for
safely using the machine.
Bumpy, inclined or soft ground, together with abrupt accelerations and decelerations with a loaded bucket,
negatively influence the rated operating capacity, compromising the machine's stability.
The operator should know how to evaluate these critical and variable situations and accordingly take cautionary
and preventative action, all the time complying with the guidelines described in this manual when operating the
machine.
NOTICE
q The rated operating capacity is official information that is valid only for machines with a standard
bucket.
Given the same machine outfitting (operating mass) the actual operating capacity can vary according
to the function of the equipment installed.
q In order to respect the specific operating capacity, the operator should, on the basis of the equipment that is
installed, check the information supplied in this manual indicating the appropriate approved rear ballast and
other limitations on use.
q The nature and the specific weight of the material to be lifted should always be taken into consideration; it is
the responsibility of the operator to reduce the volume of loaded material when the specific weight of the
material itself is greater than the average data taken into account in the design phase by Komatsu (1800 kg/
m3).
q For the values of the rated operating capacity, see "TECHNICAL CHARACTERISTICS" (5-6).
q For the values of the specific rated operating capacity, for the complete range of Komatsu buckets, the forks
that can be used and the interchangeable equipment, see "GUIDELINES FOR THE USE OF OPTIONAL
EQUIPMENT" (6-5).
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FOREWORD INTRODUCTION
DIRECTIONS OF MACHINE 1
F D E
A B
C
RKA28110
(A) Forwards (E) Operator seat

(B) Backwards (F) Bucket
(C) Left
(D) Right
In this manual, the terms front, rear, left, and right refer to the travel direction as seen from the operator's seat
when the operator's seat is facing the front.
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PRODUCT IDENTIFICATION FOREWORD
PRODUCT IDENTIFICATION
The Komatsu skid-steer loader and its main components are identified by serial numbers stamped on the
identification plates. The serial number and the identification numbers of the components are the only numbers
that must be communicated to the distributor when requiring assistance and ordering spare parts.
MACHINE SERIAL NUMBER 1

The machine serial number is stamped on the inner wall of the
rear right pillar.
RWAA13090
MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION

NUMBER (PIN) 1
The Komatsu skid-steer loader described in this manual are
CE marked, in fact they are in compliance with the EU
harmonised standards.
The identification plate should be applied to the inside wall of
the rear right pillar.
RWAA13100
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FOREWORD PRODUCT IDENTIFICATION
MACHINE SERIAL NUMBER PLATE

(according directive 2006/42/EC) 1
(A) Serial number (E) Machine designation typ

(B) Operating mass (F) Year of construction
(C) Product identification number (G) Engine power
(D) Manufacturer
ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE 1

The plate (1) indicating the engine serial number and the
exhaust gas emission plate (2) are positioned on the upper
side of the tappet cover.
1
RKAC5370
TRAVEL REDUCTION GEAR SERIAL NUMBER 1

The serial number of the travel reduction gear is stamped on
the plate positioned on the hydraulic motor cover.
RWAA9670
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PRODUCT IDENTIFICATION FOREWORD
CAB SERIAL NUMBER 1

The cab serial number is stamped on the plate positioned on
the right side of the base cross member.
RKAC2711
HOUR COUNTER POSITION 1

The hour counter is positioned on the machine panel.
E
P
RKA42010
1-16 WEAM015303
FOREWORD PRODUCT IDENTIFICATION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 1
Machine serial No.
Engine serial No.
Product identification number

(PIN)
Komatsu Italia Manufacturing S.p.A.
Manufacturers name:
Via Atheste, 4
Address:
35042 Este (PD) Italy
Authorized representative:
Address:
Distributor name:
Address:
Service Personnel
Phone/Fax
DECLARATION OF CONFORMITY
(for machines placed on the market as from 29 December 2009) 1
The manufacturer:
Komatsu Italia Manufacturing S.p.A.
Via Atheste, 4
35042 Este (PD) Italy
Declares that this machine:
q SK820-5E0
Fulfils all the relevant provisions of following EC Directive:
Machinery Directive 2006/42/EC
2004/108/EC until 19 April 2016

Electro Magnetic Compatibility Directive
2014/30/EU after 20 April 2016
Outdoor Noise Directive 2000/14/EC amended 2005/88/EC

Radio Equipment and Telecommunications Terminal
1999/5/EC until 12 June 2016
Equipment Directive
Radio Equipment Directive 2014/53/EU after 13 June 2016
WEAM015303 1-17
CONTENTS
CONTENTS
FOREWORD
FOREWORD......................................................................................................................................................... 1-2
SAFETY INFORMATION...................................................................................................................................... 1-4

NOISE LEVELS .......................................................................................................................................... 1-7
VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED ................................................................... 1-8
INTRODUCTION................................................................................................................................................. 1-10
IMPROPER OR UNAUTHORIZED USES ................................................................................................ 1-10
MAIN CHARACTERISTICS ...................................................................................................................... 1-11
RUNNING-IN ............................................................................................................................................ 1-11
RATED OPERATING CAPACITY............................................................................................................. 1-12
DIRECTIONS OF MACHINE .................................................................................................................... 1-13
PRODUCT IDENTIFICATION............................................................................................................................. 1-14

MACHINE SERIAL NUMBER ................................................................................................................... 1-14
MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)..................... 1-14
MACHINE SERIAL NUMBER PLATE
(according directive 2006/42/EC).............................................................................................................. 1-15
ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE.................................................... 1-15
TRAVEL REDUCTION GEAR SERIAL NUMBER .................................................................................... 1-15
CAB SERIAL NUMBER ............................................................................................................................ 1-16
HOUR COUNTER POSITION .................................................................................................................. 1-16
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ............................................................................ 1-17
DECLARATION OF CONFORMITY
(for machines placed on the market as from 29 December 2009)............................................................ 1-17
SAFETY
SAFETY LABELS................................................................................................................................................. 2-2
LOCATION OF SAFETY LABELS .............................................................................................................. 2-2
SAFETY LABELS ....................................................................................................................................... 2-6
GENERAL PRECAUTIONS ............................................................................................................................... 2-16

SAFETY RULES ....................................................................................................................................... 2-16
IF PROBLEMS ARE FOUND.................................................................................................................... 2-16
WORKING WEAR AND PERSONAL PROTECTIVE ITEMS ................................................................... 2-16
FIRE EXTINGUISHER AND FIRST AID KIT ............................................................................................ 2-17
SAFETY EQUIPMENT.............................................................................................................................. 2-17
KEEPING THE MACHINE CLEAN ........................................................................................................... 2-17
KEEP OPERATOR'S COMPARTMENT CLEAN ...................................................................................... 2-18
LEAVING THE OPERATORS SEAT ........................................................................................................ 2-18
HANDRAILS AND STEPS ........................................................................................................................ 2-19
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CONTENTS
MOUNTING AND DISMOUNTING ........................................................................................................... 2-19

NO PERSONS ON ATTACHMENTS........................................................................................................ 2-19
DO NOT GET CAUGHT IN ARTICULATED PORTION ........................................................................... 2-19
BURN PREVENTION ............................................................................................................................... 2-20
FIRE PREVENTION AND EXPLOSION PREVENTION........................................................................... 2-21
ACTION IF FIRE OCCURS ...................................................................................................................... 2-22
WINDSHIELD WASHER FLUID ............................................................................................................... 2-22
CAB WINDOW GLASSES ........................................................................................................................ 2-22
FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION ......................... 2-23
CAUTIONS RELATED TO ROPS............................................................................................................. 2-23
UNAUTHORIZED MODIFICATIONS........................................................................................................ 2-24
WORKING ON LOOSE GROUND............................................................................................................ 2-24
ATTACHMENT INSTALLATION............................................................................................................... 2-24
ATTACHMENT COMBINATIONS............................................................................................................. 2-24
PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT ......................................................... 2-24
SAFETY AT JOBSITE .............................................................................................................................. 2-24
RISK OF OVERTURNING ........................................................................................................................ 2-25
DISTANCE TO HIGH VOLTAGE CABLES............................................................................................... 2-26
ENSURE GOOD VISIBILITY .................................................................................................................... 2-27
VENTILATION FOR ENCLOSED AREA .................................................................................................. 2-27
SIGNALMAN'S SIGNAL AND SIGNS....................................................................................................... 2-28
EMERGENCY EXIT FROM OPERATOR'S CAB ..................................................................................... 2-33
ASBESTOS DUST HAZARD PREVENTION............................................................................................ 2-33
SAFETY MACHINE OPERATION...................................................................................................................... 2-34

STARTING THE ENGINE......................................................................................................................... 2-34
FUNCTIONING ......................................................................................................................................... 2-36
TRANSPORT............................................................................................................................................ 2-46
BATTERY ................................................................................................................................................. 2-47
TOWING ................................................................................................................................................... 2-49
SAFETY MAINTENANCE INFORMATION ........................................................................................................ 2-50
FUNCTIONING
SAFETY LOCKS .................................................................................................................................................. 3-2
LOADER LOCKS ........................................................................................................................................ 3-2
CATCHES FOR TRAVELLING ON A ROAD (Machines with roadworthiness certification)....................... 3-4
MACHINE ILLUSTRATIONS................................................................................................................................ 3-7

FRONT VIEW ............................................................................................................................................. 3-7
REAR VIEW................................................................................................................................................ 3-8
DRIVING SEAT VIEW ................................................................................................................................ 3-9
INSTRUMENTS AND CONTROLS .................................................................................................................... 3-10

INDICATORS............................................................................................................................................ 3-10
WARNING LIGHTS................................................................................................................................... 3-12
SWITCHES UND PUSH BUTTONS ......................................................................................................... 3-17
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CONTENTS
ELECTRICAL ACCESSORIES ................................................................................................................. 3-23

MACHINE CONTROLS ............................................................................................................................ 3-26
CAB .................................................................................................................................................................... 3-42

EMERGENCY EXIT.................................................................................................................................. 3-42
STANDARD SEAT.................................................................................................................................... 3-43
CUSHIONED SEAT .................................................................................................................................. 3-43
SAFETY BELT .......................................................................................................................................... 3-44
TECHNICAL DOCUMENTATION CASE .................................................................................................. 3-44
FIRE EXTINGUISHER.............................................................................................................................. 3-45
FIRST AID KIT .......................................................................................................................................... 3-45
TOOLBOX................................................................................................................................................. 3-45
TIPPING UP THE CAB....................................................................................................................................... 3-46
BONNETS........................................................................................................................................................... 3-48
ENGINE HOOD ........................................................................................................................................ 3-48
REAR PANEL ........................................................................................................................................... 3-49
FUSES ................................................................................................................................................................ 3-51

GENERAL FUSES .................................................................................................................................... 3-53
RELAYS.................................................................................................................................................... 3-54
FUSE AND RELAY OF COLD ARRANGEMENT ..................................................................................... 3-56
KOMTRAX SYSTEM .......................................................................................................................................... 3-57

GENERAL PRECAUTIONS ...................................................................................................................... 3-57
LOWERING OF THE ARM IN EMERGENCY CONDITIONS............................................................................. 3-59

BOOM DESCENT BACK-UP EMERGENCY DEVICE ............................................................................ 3-60
USE OF THE MACHINE AND RELATED CONTROLS ..................................................................................... 3-61

BEFORE STARTING THE ENGINE ......................................................................................................... 3-61
AFTER STARTING THE ENGINE ............................................................................................................ 3-73
STOPPING THE ENGINE ........................................................................................................................ 3-77
HOW TO MOVE THE MACHINE .............................................................................................................. 3-78
MAXIMUM IMMERSION DEPTH.............................................................................................................. 3-82
PRECAUTIONS TO BE TAKEN WHEN TRAVELLING ON SLOPES ...................................................... 3-83
USING THE WORK EQUIPMENT ............................................................................................................ 3-85
PARKING THE MACHINE ........................................................................................................................ 3-94
TRANSPORT...................................................................................................................................................... 3-96
TRANSPORT PROCEDURE .................................................................................................................... 3-96
LOADING AND UNLOADING THE MACHINE ......................................................................................... 3-96
LIFTING THE MACHINE .......................................................................................................................... 3-99
USING THE MACHINE IN THE COLD SEASON............................................................................................. 3-101

PRECAUTIONS TO BE TAKEN WHEN USING THE MACHINE IN THE COLD SEASON ................... 3-101
PRECAUTIONS TO BE TAKEN EVERY DAY AT THE END OF WORK ............................................... 3-103
HOW TO PROCEED AT THE END OF THE COLD SEASON ............................................................... 3-103
LONG PERIODS OF INACTIVITY.................................................................................................................... 3-104
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CONTENTS
BEFORE THE PERIOD OF INACTIVITY ............................................................................................... 3-104

DURING THE PERIOD OF INACTIVITY ................................................................................................ 3-104
AFTER THE PERIOD OF INACTIVITY .................................................................................................. 3-105
RECOMMENDATIONS FOR MACHINES EQUIPPED WITH KOMTRAX SYSTEM
DURING LONG PERIODS OF INACTIVITY........................................................................................... 3-106
ALLOWED AMBIENT TEMPERATURE RANGE DURING THE OPERATION AND
STORAGE OF THE MACHINE FOR A LONG TIME.............................................................................. 3-106
TROUBLESHOOTING...................................................................................................................................... 3-107
IF THE FUEL HAS BEEN COMPLETELY DEPLETED .......................................................................... 3-107
REMOVING THE MACHINE................................................................................................................... 3-107
IF THE BATTERY IS DOWN .................................................................................................................. 3-108
OTHER TROUBLES ............................................................................................................................... 3-112
MAINTENANCE
GUIDE TO MAINTENANCE ................................................................................................................................. 4-2
MAINTENANCE NOTES ............................................................................................................................ 4-5
OIL, FUEL, COOLANT AND GREASE ....................................................................................................... 4-5
KOWA (KOMATSU OIL WEAR ANALYSIS)............................................................................................... 4-8
STORING OIL AND FUEL .......................................................................................................................... 4-9
FILTERS ..................................................................................................................................................... 4-9
NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM......................................................... 4-9
NOTES REGARDING THE HYDRAULIC SYSTEM ................................................................................... 4-9
NOTES REGARDING LUBRICATION...................................................................................................... 4-10
PARTS SUBJECT TO WEAR ............................................................................................................................ 4-11

LIST OF THE PARTS SUBJECT TO WEAR ............................................................................................ 4-11
FUEL, COOLANT AND LUBRICANTS.............................................................................................................. 4-12

RECOMMENDED BRANDS, QUALITY RECOMMENDED FOR PRODUCTS
DIFFERENT THAN ORIGINAL KOMATSU OIL ....................................................................................... 4-13
HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES ................................... 4-14
DRIVING TORQUES .......................................................................................................................................... 4-15

STANDARD DRIVING TORQUES FOR SCREWS AND NUTS............................................................... 4-15
SPECIFIC DRIVING TORQUES FOR SCREWS AND NUTS ................................................................. 4-16
STANDARD DRIVING TORQUES FOR HOSES WITH ORFS ................................................................ 4-16
LUBRICATION ................................................................................................................................................... 4-17

LUBRICATION DIAGRAM ........................................................................................................................ 4-17
PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY ........................................... 4-18

SAFETY-RELATED PARTS ..................................................................................................................... 4-19
MAINTENANCE PLAN....................................................................................................................................... 4-24

MAINTENANCE PLAN ............................................................................................................................. 4-24
MAINTENANCE PROCEDURE.......................................................................................................................... 4-25
WEAM015303 1-21
CONTENTS
WHEN REQUIRED ................................................................................................................................... 4-25

CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE.................................................... 4-31
MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION ........................................................ 4-31
MAINTENANCE EVERY 50 HOURS OF OPERATION ........................................................................... 4-32
MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION ...................................................... 4-33
MAINTENANCE EVERY 250 HOURS OF OPERATION ......................................................................... 4-33
MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION ...................................................... 4-40
MAINTENANCE EVERY 500 HOURS OF OPERATION ......................................................................... 4-40
MAINTENANCE EVERY 1000 HOURS OF OPERATION ....................................................................... 4-48
MAINTENANCE EVERY 2000 HOURS OF OPERATION ....................................................................... 4-52
FINAL DISPOSAL OF THE MACHINE .............................................................................................................. 4-56
SPECIFICATIONS
SPECIFICATIONS ................................................................................................................................................ 5-2
DIMENSIONS (WITH BUCKET) ................................................................................................................. 5-2
DIMENSIONS (WITH PALLET FORKS)..................................................................................................... 5-4
TECHNICAL CHARACTERISTICS............................................................................................................. 5-6
EQUIPMENT, OPTIONAL
GENERAL PRECAUTIONS FOR SAFETY.......................................................................................................... 6-2
PRECAUTIONS WHEN SELECTING......................................................................................................... 6-2
PRECAUTIONS WHEN REMOVING OR INSTALLING ............................................................................. 6-2
PRECAUTIONS WHEN USING.................................................................................................................. 6-3
EQUIPMENT PINS INFORMATION ..................................................................................................................... 6-4
GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT ............................................................................... 6-5
CHANGING THE AUTHORIZED EQUIPMENT ................................................................................................. 6-11

REMOVAL OF RESIDUAL PRESSURE IN THE CIRCUIT FOR HYDRAULIC EQUIPMENT.................. 6-11
CONNECTION OF THE CIRCUIT FOR HYDRAULIC EQUIPMENT ....................................................... 6-12
CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK ......................... 6-14
PALLET FORKS................................................................................................................................................. 6-15
EXCAVATOR...................................................................................................................................................... 6-16
COUPLING AND CONNECTING THE EXCAVATOR .............................................................................. 6-16
PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR..................................................... 6-17
USING THE MACHINE WITH THE EXCAVATOR ................................................................................... 6-18
CAB WITH FRONT DOOR ................................................................................................................................. 6-19

FRONT DOOR.......................................................................................................................................... 6-20
SIDE WINDOWS ...................................................................................................................................... 6-20
WINDSHIELD WIPER SWITCH ............................................................................................................... 6-21
CHECKING THE WINDSHIELD FLUID LEVEL AND TOPPING UP ........................................................ 6-21
1-22 WEAM015303
CONTENTS
AIR CONDITIONER............................................................................................................................................ 6-22

AIR CONDITIONING CONTROLS ........................................................................................................... 6-24
AIR CONDITIONER MAINTENANCE AND CHECKING ......................................................................... 6-25
VENTILATION AND HEATING .......................................................................................................................... 6-29

HEATING CONTROLS ............................................................................................................................. 6-30
HEATING CONTROL AND MAINTENANCE............................................................................................ 6-31
SSC DEVICE (Slow Speed Control) ................................................................................................................. 6-32

DESCRIPTION ......................................................................................................................................... 6-32
USE OF THE SSC DEVICE...................................................................................................................... 6-34
RECOGNITION AND DIAGNOSIS OF FAULTS ...................................................................................... 6-37
220V SOCKET FOR COLD CLIMATES............................................................................................................. 6-39

HOW TO USE THE PLUG SOCKET ........................................................................................................ 6-40
WEAM015303 1-23
CONTENTS
1-24 WEAM015303
SAFETY
12
WARNING
Read and make sure that the precautions outlined in this manual and the safety labels on the machine
have been fully understood. Always closely observed these safety measures when starting or performing
assistance on the machine.
WEAM015303
SAFETY LABELS SAFETY
SAFETY LABELS 2
The following warning signs and safety labels are used on this machine.
q Be sure that you fully understand the correct position and content of labels.
q To ensure that the content of labels can be read properly, be sure that they are in the correct place and always
keep them clean. When cleaning them, do not use organic solvents or gasoline. These may cause the labels
to peel off.
q There are also other labels in addition to the warning signs and safety labels. Handle those labels in the same
way.
q If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part
numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor.
LOCATION OF SAFETY LABELS 2
STANDARD MACHINE 2
12
7
8
10
RKA34691
2-2 WEAM015303
SAFETY SAFETY LABELS
8
8
10
11
10 4
WEAM015303 2-3
MACHINE WITH EXCAVATOR 2
7 12 8
10
1 9
RKA34701
2-4 WEAM015303
8 10 8
11
4
10
3
RKA29171
WEAM015303 2-5
SAFETY LABELS 2
(1) Danger in the work area
q Do not approach or stand within the equipment

operating range when the arm and the bucket are
raised.
(2) Do not open the hood
q Do not open or remove the hood while the engine is

running.
(3) Consult the manual
q Carefully read the contents of the manual before using

the machine or performing maintenance operations.
(4) Risk of burns
q Do not open the radiator and the hydraulic oil tank

when the engine is still hot.
2-6 WEAM015303
(5) Do not stand on casings
q Do not stand on machine casings as this may lead to

slipping and falling.
(6) Wear seat belts.
(7) Risk of electrocution
q Minimum safety distances from overhead lines. (For

further details, see "DISTANCE TO HIGH VOLTAGE
CABLES" (2-26)).
WEAM015303 2-7
(8) Danger of crushing
(9) Risk of crushing of lower limbs

(machine with excavator)
(10) Do not loosen the screws
q Do not loose or remove the fastening screws of the

rear damping supports of the cab.
2-8 WEAM015303
(11) Battery main switch
(12) Precautions with the KOMTRAX system
q The signal indicates danger of explosion caused by a

radio transmitter active in an explosive area.
q Keep the machine at a safe distance from an explosive

area and from a detonator.
Danger of raised bucket arm
q Always engage safety lock before carrying out any

maintenance operations, controls or adjustments with
the bucket arm raised.
Carefully read the instructions contained in this
manual.
Risk of explosion on the hydraulic accumulator and gas spring
q Working on the accumulator without due caution may

cause explosion, leading to serious personal injury.
Always observe the following precautions:
- Do not dismantle
- Keep away from sparks and flame.
- Do not puncture and do not weld with oxyacetylene
torches
- Do not strike or crush
Do not make holes, do not weld or use oxyhydrogen flames un

the ROPS - FOPS structures.
WEAM015303 2-9
Opening and closing of the motor bonnet
q Engage the safety lock before carrying out any

maintenance operation with open engine hood.
Carefully read the instructions contained in this
manual.
Opening the rear panel
q For correct use of the rear panel safety lock, follow the
instructions contained in this manual.
Caution when handling batteries
q Never smoke or use any naked flame near the

batteries, no sparks.
q When handling batteries, always wear safety goggles.
2-10 WEAM015303
q Keep children away from batteries.
q Caution - battery acid.
q Read the operator’s manual before working with

batteries.
q Caution - explosive gases.
Hydraulic oil topping up

(Only for machines in which synthetic biodegradable oil type
HEES is used)
WEAM015303 2-11
Hydraulic oil topping up
Engine oil filter
Fuel filter and decanter
Engine coolant AF-NAC
q Fill Komatsu genuine engine coolant AF-NAC to prevent

radiator damage by corrosion.
Fuel drainage
2-12 WEAM015303
Engine air suction filter
Refuelling
Engine coolant pressure
Hydraulic oil level
Hydraulic oil filter
WEAM015303 2-13
Electric outlet
Electric outlet 220V for Cold Arrangement
Anchorage point
Lifting point
Emergency exit
2-14 WEAM015303
Parking brake
WEAM015303 2-15
GENERAL PRECAUTIONS SAFETY
GENERAL PRECAUTIONS 2
SAFETY RULES 2
q Only trained and authorized personnel can operate and maintain the machine.
q Follow all safety rules, precautions and instructions when operating or performing maintenance on the
machine.
q If you are not feeling well, or if you are under the influence of alcohol or medication, your ability to safely
operate or repair your machine may be severely impaired, putting yourself and everyone else on your job site
in danger.
q When working with another operator or with the person on the worksite traffic duty, discuss the content of the
operation beforehand and use the determined signals when carrying out the operation.
IF PROBLEMS ARE FOUND 2

If you find any problems in the machine during operation or maintenance (noise, vibration, smell, incorrect gauges,
smoke, oil leakage, etc., or any abnormal display on the warning devices or monitor), report to the person in
charge and have the necessary action taken. Do not operate the machine until the problem has been corrected.
WORKING WEAR AND PERSONAL PROTECTIVE ITEMS 2

Do not wear loose clothing and accessories. There is a hazard
that they may catch on control levers or other protruding parts.
q If you have long hair and it hangs out from your hard hat,
there is a hazard that it may get caught up in the machine,
so tie your hair up and be careful not to let it get caught.
q Always wear a hard hat and safety shoes. If the nature of

the work requires it, wear safety glasses, mask, gloves, ear
plugs, and safety belt when operating or maintaining the
machine.
q Check that all protective equipment functions properly

before using it.
2-16 WEAM015303
SAFETY GENERAL PRECAUTIONS
FIRE EXTINGUISHER AND FIRST AID KIT 2

Always follow the precautions below to prepare for action if any
injury or fire should occur.
q Make sure there are fire extinguishers and read the labels
to make sure you know how to use them in emergency
situations.
q Carry out periodic inspection and maintenance to ensure
that the fire extinguisher can always be used.
q Provide a first aid kit in the storage point. Carry out periodic
checks and add to the contents if necessary.
q Make sure that the phone numbers of the persons or

organizations/bodies you may need to contact in case of
an emergency are at hand (either at the work site and
where maintenance operations are performed).
SAFETY EQUIPMENT 2
q Make sure that all the guards and covers are in the correct position. Have guards and covers changed or
repaired if damaged. Neither use the machine without guards, nor remove the guards when the engine is
running.
q Always use the proper safety devices to lock the machine when parking and remember to fasten the safety
belt.
q Do not remove the safety devices and always keep them in good operating conditions.
q Improper use of the safety devices may lead to serious injuries or even death.
KEEPING THE MACHINE CLEAN 2

q If inspection and maintenance is carried out when the
machine is still dirty with mud or oil, there is a hazard that
you will slip and fall, or that dirt or mud will get into your
eyes. Clean the machine carefully.
q To clean the machine, use a pressurized jet of warm water

or steam and the appropriate detergents available on the
market. Do not use diesel oil, oil or solvents, since the
former leave an oily coat that favours the sticking of dust,
while the latter (even if weak) damage the painted surfaces
and therefore facilitate rusting.
q If water gets into the electrical system, there is a hazard

that it will cause malfunctions or misoperation. Do not use
water or steam to wash the electrical system (sensors,
alternator, starting motor, solenoid valves, connectors).
WEAM015303 2-17
KEEP OPERATOR'S COMPARTMENT CLEAN 2

q Always remove dirt and oil from the soles of shoes when entering the operator's compartment.
If the pedal is operated with mud or oil under the soles of the shoes, the foot may slip, causing a serious
accident.
q Do not leave parts or tools laying around the operator's compartment.
q Do not stick suction pads to the window glass. The suction cups act as lenses and can cause a fire.
q Do not use cellular telephones inside the operator's compartment when driving or operating the machine.
q Never carry dangerous objects, such as, for example, flammable items or explosives, in cab.
LEAVING THE OPERATORS SEAT 2

q When leaving the operatorís seat, even if temporarily,
make sure that the machine is in a safe position. (See
"PARKING THE MACHINE" (2-45)).
q Before leaving the operatorís seat, carry out the following

operations in the sequence indicated below:
1. Rest the equipment on the ground.
2. Stop the engine. (See "STOPPING THE ENGINE" (3-77)).
RWA37070
3. Engage the safety device of the optional equipment control

pedal (if installed).
RWAA12610
4. Lock the equipment and travel control by shifting the safety

bars to the lock position.
If you have to go so far away that you will not be able to see the
machine, extract the ignition key.
RWAA13110
2-18 WEAM015303
HANDRAILS AND STEPS 2

To prevent personal injury caused by slipping or falling off the machine, always do as follows.
q When ascending on or descending from the machine, use

the handrail and the steps indicated by the arrows in the
diagram on the right.
RWA37080
q To ensure safety, always face the machine and maintain

three-point contact (both feet and one hand, or both hands
and one foot) with the handrails and steps to ensure that
you support yourself.
q Do not lean on the control levers or on the locking lever

when ascending on or descending from the machine.
q Never climb on the engine hood or covers where there are

no non-slip pads.
q Before getting on or off the machine, check the handrails

and steps. If there is any oil, grease, or mud on the
handrails or steps, wipe it off immediately. Always keep
these parts clean. Repair any damage and tighten any
loose bolts.
q Do not get on or off the machine while holding tools in your hand.
MOUNTING AND DISMOUNTING 2

q Never jump on or off the machine. Never get on or off a moving machine.
q If the machine starts to move when there is no operator on the machine, do not jump on to the machine and try
to stop it.
NO PERSONS ON ATTACHMENTS 2
Never let anyone ride on the work equipment, or other attachments. There is a hazard of falling and suffering
serious injury.
DO NOT GET CAUGHT IN ARTICULATED PORTION 2

The clearance around the work equipment will change according to the movement of the link. If you get caught,
this may lead to serious personal injury. Do not allow anyone to approach any rotating or telescoping part.
WEAM015303 2-19
BURN PREVENTION 2
q To prevent burns from hot water or steam spurting out
when checking or draining the coolant, wait for the water to
cool to a temperature where it is possible to touch the
radiator cap by hand before starting the operation. Even
when the coolant has cooled down, loosen the cap slowly
to relieve the pressure inside the radiator before removing
the cap.
q To prevent burns from hot oil spurting out when checking or

draining the oil, wait for the oil to cool to a temperature
where it is possible to touch the cap or plug by hand before
starting the operation. Even when the oil has cooled down,
loosen the cap or plug slowly to relieve the internal
pressure before removing the cap or plug.
2-20 WEAM015303
FIRE PREVENTION AND EXPLOSION PREVENTION 2
FIRE CAUSED BY FUEL OR OIL 2

Fuel, oil, antifreeze, and window washer liquid are particularly
flammable and can be hazardous. To prevent fire, always
observe the following:
q Do not smoke or use any flame near fuel or oil.
q Stop the engine before refueling.
q Do not leave the machine while adding fuel or oil.
q Tighten all fuel and oil caps securely.

q Do not spill fuel on overheated surfaces or on parts of the
electrical system.
q Use well-ventilated areas for adding or storing oil and fuel.
q Keep oil and fuel in the determined place and do not allow
unauthorized persons to enter.
q After adding fuel or oil, wipe up any spilled fuel or oil.
q When carrying out grinding or welding work on the chassis, move any flammable materials to a safe place
before starting.
q When washing parts with oil, use a non-flammable oil. Diesel oil and gasoline may catch fire, so do not use
them.
q Put greasy rags and other flammable materials into a safe container to maintain safety at the work place.
q Do not weld or use a cutting torch to cut any pipes or tubes that contain flammable liquids.
FIRE CAUSED BY ACCUMULATED FLAMMABLE MATERIAL 2

q Remove any accumulated flammable material, such as dry leaves, chips, pieces of paper, and coal dust from
inside the undercover or around the engine exhaust manifold, muffler, or battery. Remove also any chlorides
accumulated on top of the battery or around the terminals.
FIRE STARTING FROM ELECTRIC WIRING 2

There is danger of fire caused by short circuits in the electrical system.
q Clean all the connections of the electric wiring and tighten them securely.
q Check every day for any loose or damaged wiring. Tighten any loose connectors or wiring clamps, and repair
or replace any damaged wiring.
q Remove any chlorides accumulated on the battery terminals. If the terminals are not cleaned, there is danger
of fire.
FIRE COMING FROM HYDRAULIC LINE 2

q Check that all the hose and tube clamps, guards, and cushions are securely fixed in position.
q If they are loose, they may vibrate during operation and rub against other parts. This may lead to damage to
the hoses, and cause high-pressure oil to spurt out, leading to fire damage or serious injury.
WEAM015303 2-21
EXPLOSION CAUSED BY LIGHTING EQUIPMENT 2

q When checking fuel, oil, battery electrolyte, window washer fluid, or coolant, always use lighting with anti-
explosion specifications. If such lighting equipment is not used, there is danger of explosion that may cause
serious injury.
q When taking the electrical power for the lighting from the machine itself, follow the instructions in this manual.
ACTION IF FIRE OCCURS 2

If a fire occurs, escape from the machine as follows.
q Lower the arm and equipment to the ground.

q Turn the start switch OFF to stop the engine.
q Use the handrails and steps to get off the machine.
q Never jump off the machine. This may lead to falling and severe injury.
WINDSHIELD WASHER FLUID 2

q Use an ethyl alcohol base washer liquid.
q Methyl alcohol base washer liquid may irritate your eyes, so do not use it.
CAB WINDOW GLASSES 2

If the cab glass on the work equipment side is broken, there is a hazard that the work equipment may contact the
operator's body directly. Stop operation immediately and replace the glass.
2-22 WEAM015303
FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS

PREVENTION 2
On jobsites where there is a hazard that falling objects, flying
objects, or intruding objects may hit or enter the operator's cab,
consider the operating conditions and install the necessary
guards to protect the operator.
q When working in mines or quarries where there is a hazard
of falling rock, install FOPS and a front guard, and use a
laminated coating sheet on the front glass (internal side).
When carrying out the above operations, always close the
front window. Always check that there is no one except the
operator in the surrounding area. They may be hit by falling
objects or flying objects.
q When carrying out breaker operations, install a front guard
and use a fully transparent laminated coating sheet on the
front glass (internal side). Keep all the windows closed
when operating and always check that there is no one
except the operator in the surrounding area. They may be
hit by flying objects.
The above recommendations assume that the conditions are
for standard operations, but it may be necessary to add
additional guards according to the operating conditions on the
jobsite. Always contact your Komatsu distributor for advice.
In such a case, do not operate the machine without an
additional guard. Be sure to consult with your Komatsu
distributor about necessary guards.
CAUTIONS RELATED TO ROPS 2

q ROPS (Rollover Protection System) is a structure designed to protect an operator who is wearing a seatbelt if
the machine should roll over. It supports the weight of the machine when it rolls over and also absorbs the
impact energy.
q If ROPS is modified, its strength may be reduced. Do not

make holes, do not weld or use oxyhydrogen flames un the
structures. When modifying, consult your Komatsu
distributor.
q If ROPS is damaged or deformed by falling objects or by rolling over, its strength will be reduced and it will not
be able to fulfill its function properly. In such cases, always Komatsu contact your distributor for advice of the
method of repair.
q Even if ROPS is installed, always fasten your seat belt properly when operating the machine. If you do not use
your fasten your seat belt properly, it cannot display its effect.
q If the cab is inadvertently hit or the machine overturns during work, the cab may be damaged with consequent
reduction of its stiffness and of the safety that must be guaranteed to the operator.
Contact Komatsu or Komatsu distributor to have the cab structure and resistance checked in case of impact or
damage.
WEAM015303 2-23
UNAUTHORIZED MODIFICATIONS 2
Any modification made without authorization from Komatsu can create hazards. Before making a modification,
consult your Komatsu distributor.
q Komatsu will not be responsible for any injuries, accidents, product failures or other property damages
resulting from modifications made without authorization from Komatsu.
WORKING ON LOOSE GROUND 2

q Do not operate the machine too close to the edge of ravines, precipices and deep ditches. The ground may be
weak in such areas. If the ground should collapse under the weight or vibration of the machine, there is a
hazard that the machine may fall or tip over. Remember that the soil after heavy rain or blasting or after
earthquakes is weak in these areas.
q When working on embankments or near excavated ditches, there is a hazard that the weight and vibration of
the machine will cause the soil to collapse. Before starting operations, take steps to ensure that the ground is
safe and to prevent the machine from rolling over or falling.
ATTACHMENT INSTALLATION 2
q When installing optional parts or attachments, there may be problems with safety or legal restrictions.
Therefore contact your Komatsu distributor for advice.
q Any injuries, accidents, product failures or other property damages resulting from the use of unauthorized
attachments or parts will not be the responsibility of Komatsu.
q When installing and using optional attachments, read the instruction manual for the attachment, and the
general information related to attachments in this manual.
ATTACHMENT COMBINATIONS 2
Depending on the type or combination of work equipment, there is a hazard that the work equipment may hit the
cab or other parts of the machine. Before using unfamiliar work equipment, check if there is any hazard of
interference, and operate with caution.
PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT 2

q Do not stand within or approach the operating radius of the
work equipment, even when the operator is on board the
machine and the engine is running.
q Do not stand or work under the arms or the articulated

joints when the arms are lifted, if you are not sure that the
safety locks have been duly engaged.
q Do not carry out any operation requiring the lifting of the

arms, if you are not sure that the locks are correctly
positioned and coupled to the arms.
q Do not get down from the machine unless the arm has
been completely lowered. RWA21910
2-24 WEAM015303
SAFETY AT JOBSITE 2
Before starting operations, thoroughly check the area for any unusual conditions that could be dangerous.
q When carrying out operations near combustible materials such as thatched roofs, dry leaves or dry grass,
there is a hazard of fire, so be careful when operating.
q Check the terrain and condition of the ground at the worksite, and determine the safest method of operation.
Do not operate where there is a hazard of landslides or falling rocks.
q If water lines, gas lines, or high-voltage electrical lines may
be buried under the worksite, contact each utility and
identify their locations. Be careful not to sever or damage
any of these lines.
q Take necessary measures to prevent any unauthorized
person from entering the operating area.
q In particular, if you need to operate on a road, protect
pedestrian and cars by designating a person for worksite
traffic duty or by installing fences around the worksite.
q When traveling or operating in shallow water or on soft
ground, check the shape and condition of the bedrock, and
the depth and speed of flow of the water before starting RWA37100
operations.
RISK OF OVERTURNING 2
WARNING
q Below is a description of some precautions for avoiding the risk of the machine overturning.
Because it is impossible to prevent all risks, it is forbidden to use the machine in all those situations
where its stability is compromised.
q In the event the machine tips over, keep your hands firmly on the control levers and the safety belts
fastened. Do not leave the driver's seat until the machine has stopped.
When the machine has stabilised, unfasten the safety belts and if the front exit is even partially
obstructed use the emergency exit to get out of the machine. (See "EMERGENCY EXIT" (3-42)).
q Do not move around on obstacles that can significantly tilt the machine.
q Avoid deep holes.
q Do not make any abrupt steering motions when moving over rough terrain.
q Do not work near ravines or deep ditches.
q Do not exceed the maximum allowed load.
q When working on sloping ground:

Q Do not go up or down with the heaviest end of the loader facing downhill.
Q Do not work with the bucket facing downhill with respect to the driving wheel.
Q Do not go down a slope at speed.
Q Do not change direction on slopes
Q Do not move over wet terrain, with layers of leaves or covered with steel plates.
Q Do not move on slopes with inclination exceeding 15°,
WEAM015303 2-25
DISTANCE TO HIGH VOLTAGE CABLES 2

Digging operations near overhead electric lines are extremely
dangerous and they may also cause death due to
electrocution; for this reason, when working near overhead
electrical lines, always respect the minimum safety distances
prescribed by the competent authorities and by the accident-
prevention rules in force.
q As far as underground long-distance lines are concerned,

the minimum distance depends on the covering of the
ducts in which the cables are laid.
RWA37380
DANGER Min. safety

Cable voltage
The minimum distances from overhead lines can vary in distance
the different countries, according to the climate and to the
1.0 kV (distribution line) 5m
percentage of humidity in the air.
Indicatively, the distances shown in the table should be 6.6 kV (2–3 insulators) 5.2 m
respected.
33 kV (min. 3 insulators) 5.5 m
66 kV (min. 6 insulators) 6m
q The basic safety precautions to be taken to prevent this
risk are the following: 154 kV (min. 10 insulators) 8m
Q Wear shoes with thick rubber or leather soles. 275 kV (min. 19 insulators) 10 m
Q Request the aid of another person who can warn you if

the machine gets too close to the electric line.
Q Operate at low speed.
Q Learn what is to be done first in case of electrocution.
Q Keep the phone number of the electricity company and

of the nearest first aid station at hand.
q If the work equipment accidentally gets entangled in the cables, the operator must remain still and must not
leave the cab until the electricity company has insulated the line.
q When carrying out this kind of operations, warn everyone standing in the work area to keep at the minimum
distance prescribed from the machine and the work equipment.
q Ask the electricity company in advance what are the voltage of the cables and the minimum safety distance.
2-26 WEAM015303
ENSURE GOOD VISIBILITY 2

q Remove any trace of dirt from the lights, in such a way as to ensure perfect visibility on the work area.
q Make sure that all the bulbs and the working lights are functioning properly. If necessary, replace any faulty
bulbs with new ones, making sure that their power is correct.
q Remove all traces of dirt from the surface of cab windows and clean the rear-view mirrors.
q Adjust the rear-view mirrors that may have moved, so that the operator seated in the driving position can
clearly see the area behind the machine. If any glass is damaged, replace it with a new one.
q Check the detergent level for the front windscreen.

q Check the condition of the wipers; the scraping edge should be smooth, without any serrations and joined to
the rubber spine of the wiper.
If there are any doubts about the effectiveness of the scraping edge, replace the wipers.
q Check for any persons or obstacles in the area around the machine and check the conditions of the jobsite to
ensure that operations and travel can be carried out safely. Always do as follows.
Q When working in dark places, turn on the working lamp and front lamps installed to the machine, and set
up additional lighting in the work area if necessary.
Q Stop operations if the visibility is poor, such as in mist, snow, rain, or dust.
VENTILATION FOR ENCLOSED AREA 2

Exhaust fumes from the engine can kill.
q If it is necessary to start the engine within an enclosed

area, or when handling fuel, flushing oil, or paint, open the
doors and windows to ensure that adequate ventilation is
provided to prevent gas poisoning.
WEAM015303 2-27
SIGNALMAN'S SIGNAL AND SIGNS 2

q Set up signs to inform of road shoulders and soft ground.
q When it is necessary to position loads, make excavations or move the machine with reduced field of vision, the
operator must be helped by another person standing on the ground and making signals to indicate the
manoeuvres to be carried out, according to the specific signals defined by the relevant regulations.
HAND SIGNALS 2
WARNING
q No movement or operation should be carried out if the signals have not been clearly understood by
the operator and the signalman.
q When additional instructions different from those defined by the manual signalling system are
necessary, these must be agreed upon by the operator and the signalman before starting the job.
q Only one person must be entrusted with making signals.

q The operator must make sure that the signalman is always within his field of vision and follow all his
signals.
The use of hand signals serves to direct the lifting, handling and positioning of the loads lifted by the work
equipment. Hand signals can also be used during digging operations or when the machine travels, if the field of
vision of the operator is reduced. The direction of movement of the hands and arms in relation to the machine must
define the signal, independently of the position of the signalman. Hand signals must be performed following the
indications given below.
q LIFT THE LOAD VERTICALLY

With a forearm in vertical position and the forefinger
pointing upwards, rotate the hand making small circles.
q LOWER THE LOAD VERTICALLY

With an arm extended and the forefinger pointing
downwards, rotate the hand making small circles.
2-28 WEAM015303
q MOVE THE LOAD AWAY IN HORIZONTAL DIRECTION

With an arm extended forwards and the hand in vertical
position directed towards the load to be moved away, move
the hand in the direction of the movement to be carried out.
q BRING THE LOAD NEARER IN HORIZONTAL

DIRECTION
With an arm extended forwards and the hand in vertical
position directed towards the signalman, move the hand in
the direction of the movement to be carried out.
q LIFT THE BOOM

With an arm extended in horizontal position and closed
fingers, point the thumb upwards.
q SWING THE BOOM

With an arm extended in horizontal position, point the
forefinger in the desired swing direction.
WEAM015303 2-29
q LOWER THE BOOM

With an arm extended in horizontal position and closed
fingers, point the thumb downwards.
q FOLD THE ARM

With both hands clasped, point the thumbs inwards.
RKA32990
q EXTEND THE ARM

With both hands clasped, point the thumbs outwards.
q FOLD THE BUCKET

Keep one hand still and closed. Rotate the other hand
vertically with the thumb pointed towards the clasped hand.
q OPEN THE BUCKET

Keep one hand still and open. Rotate the other hand
vertically with the thumb pointed towards the open hand.
2-30 WEAM015303
q TRAVEL WHILE STEERING

Lift the forearm corresponding to the inner steering side
with clenched fist. Rotate the other fist vertically indicating
the wheel’s turning direction.
q TRAVEL STRAIGHT AHEAD

Rotate the fists vertically indicating the turning direction of
the wheels.
q DISTANCE TO BE COVERED
With the hands raised and facing inwards, move the hands
laterally indicating the distance to be covered.
WEAM015303 2-31
q CARRY OUT THE MOVEMENTS SLOWLY

One hand still in front of the hand that indicates the
movement to be carried out. (The figure represents the “lift
slowly” control).
q STOP
With one arm extended laterally, open the hand facing
downwards and move the arm forwards and backwards.
q EMERGENCY STOP
With both arms extended in horizontal position, open the
hands downwards and move both arms forwards and
backwards.
q STOP THE ENGINE

Pass thumb or forefinger across the throat.
2-32 WEAM015303
EMERGENCY EXIT FROM OPERATOR'S CAB 2

If for any reason it is impossible to get out from the front of the machine, completely remove the sealing strip of the
gasket of the rear window.
For details, see "EMERGENCY EXIT" (3-42) in this manual.
ASBESTOS DUST HAZARD PREVENTION 2

Asbestos dust in the air can cause lung cancer if it is inhaled.
There is danger of inhaling asbestos when working on jobsites
handling demolition work or work handling industrial waste.
Always observe the following.
q Spray water to keep down the dust when cleaning.
q Do not use compressed air for cleaning.
q If there is danger that there may be asbestos dust in the

air, always operate the machine from an upwind position,
and make sure that all workers operate on the upwind side.
q All workers should use an approved respirator.
q Do not allow other persons to approach during the

operation.
q Always observe the rules and regulations for the work site
and environmental standards.
This machine does not use asbestos, but there is a danger that
imitation parts may contain asbestos, so always use genuine
Komatsu parts.
WEAM015303 2-33
SAFETY MACHINE OPERATION SAFETY
SAFETY MACHINE OPERATION 2
STARTING THE ENGINE 2

If there is a warning tag hanging from the work equipment
control lever, do not start the engine or touch the levers.
RKA28140
CHECKS BEFORE STARTING THE ENGINE 2

Carry out the following checks before starting the engine at the beginning of the day's work.
q Remove all dirt from the surfaces of windows, headlights and working lights and check the that the lights are
functioning correctly.
q Keep the cab floor and the controls (pedals and levers) clean, by removing any trace of oil and grease and, as
far as the floor is concerned, remove any excess dirt (earth, stones, etc.).
q Check fluid levels (coolant, fuel, oils), air filter and possible damage to the electrical system.
q Check the proper functioning of instruments and indicators, and check the angle of the mirror.
q Check that there are no persons or obstacles above, below, or in the area around the machine.
q Adjust the operator's seat to a position where it is easy to carry out operations, and check that there is no
damage or wear to the seat belt or mounting clamps.
q If any anomaly is observed, carry out the necessary repairs or have them carried out by your Komatsu
distributor.
2-34 WEAM015303
SAFETY SAFETY MACHINE OPERATION
SAFETY RULES FOR STARTING ENGINE 2

q Only start up the machine and use it when seated and with the safety belts fastened.
q Do not attempt to start the engine by short-circuiting the engine starting circuit. Such an act may cause a
serious bodily injury or fire.
q When starting the engine, sound the horn as a warning.
q Do not allow anyone apart from the operator to ride on the machine.
STARTING ENGINE IN COLD WEATHER 2

q Carry out the warming-up operation thoroughly. If the machine is not thoroughly warmed up before the control
levers are operated, the reaction of the machine will be slow, and this may lead to unexpected accidents.
q If the battery electrolyte is frozen, do not charge the battery or start the engine with a different power source.
There is a hazard that this will ignite the battery and cause the battery to explode.
Before charging or starting the engine with a different power source, melt the battery electrolyte and check that
there is no leakage of electrolyte before starting.
WEAM015303 2-35
FUNCTIONING 2
CHECKS BEFORE OPERATION 2

When carrying out the checks, move the machine to an area where there are no obstructions, and operate slowly.
Do not allow anyone near the machine.
q Always fasten your seat belt.
q Make sure the indicators and the equipment are working correctly and check that the bucket, the translation
and the change of direction are working properly.
q Check for any problem in the sound of the machine, vibration, heat, smell, or gauges; check also that there is
no leakage of oil or fuel.
q If any problem is found, carry out repairs immediately.
CHECKING THE REAR-VIEW MIRRORS (if installed) 2

q Make sure that the rear-view mirrors are clean and
correctly directed; the operator must be able to check the
area behind the machine with no need to move the trunk
with respect to his normal operating position.
q If the rear-view mirrors should move or break during the

operations, stop the machine immediately and fix or
change them.
q Working without checking the area behind the machine

involves the risk of running over persons who have
incautiously approached the machine or colliding with fixed
obstacles or manoeuvring vehicles.
RWA37090
CHECKS FOR TRAVELLING IN REVERSE 2

q When operating in areas that may be hazardous or where
visibility is poor, designate a person to direct the
movements of the machine and the traffic on the work site.
q Make sure that no unauthorized person is standing within

the machine operating radius or in its travel direction. If
necessary, put up appropriate fences.
q Before reversing, make sure that the sound alarm device is

in good operating conditions.
q Before moving the machine, sound the horn in order to

warn the persons near the work area.
RKA42020
q There are blind spots behind the machine, which cannot be
seen by the operator and where someone may be
standing. Therefore, it is necessary to make sure that there
is no one behind the machine before travelling in reverse.
2-36 WEAM015303
REGULATIONS FOR MOVING ON A ROAD (Machines with roadworthiness certification)2
WARNING
q Non-compliance with these rules may lead to serious accidents.
q When travelling on roads, keep to the traffic rules and operate the revolving light.
The machines homologated for travel on roads are provided with safety locks to be used for this purpose.
Machines equipped with standard bucket 2

1. Lower the arm completely, fold the bucket, engage the
antirotation lock (1) and apply the teeth guard (2).
RWAA11750
2
RWAA4010
2. Engage the safety lock (3) of the optional equipment

control pedal (if installed).
RWAA12620
WEAM015303 2-37
3. Lock the equipment control by shifting the safety device

lever (4) to the lock position.
RKAC2610
Machines equipped with excavator 2

1. Completely close the bucket and apply the catch (1)
between the boom and arm.
2. Apply the catch (2) connecting the boom with the sliding
plate.
3. Insert the central pin (3) locking the sliding plate on the
frame.
1
4. Fully raise the brackets of the stabilisers and engage the
relative safety chains (4).
2
3
RWA23280
5. If the machine is equipped with rear stabilizers, raise and

engage the relevant safety chains (5).
RWA36120
2-38 WEAM015303
6. Lock the equipment control by shifting the safety device

lever (6) to the lock position.
RKAC2611
WEAM015303 2-39
SAFETY STANDARDS WHEN RUNNING 2
NOTICE
Increasing the speed is allowed only when moving on
roads or terrain with solid surfaces that have no obstacles.
q It is dangerous to drive too fast, or to start suddenly, stop

suddenly, or to turn sharply.
q When moving the machine, lower the arm and fold the
bucket completely; this position makes it possible to
evaluate the space required for the movements more
precisely and at the same time ensures the stability of the
machine.
q When traveling or carrying out operations, always keep a

safe distance from people, structures, or other machines to
avoid coming into contact with them.
q When crossing bridges or similar structures, first check that
the structure is strong enough and wide enough to allow
the machine to safely cross.
RWA37110
q If possible, avoid moving on obstacles.

If the machine has to travel over an obstacle, keep the
equipment as close to the ground as possible and travel at
low speed.
Never move on obstacles that may incline the machine
considerably (over 10°).
q If one of the two wheels goes over an obstacle or gets into

a hole in the ground, the machine may overturn.
In these cases, reduce the speed to minimum and be very
careful to the balance of the machine.
q Move at low speed and do not turn the steering wheel

RKA17740
abruptly when moving over rough terrain. There is a hazard
that the machine may become unstable and tip over. The
work equipment may hit the ground surface and cause the
machine to lose its balance, or may damage the machine
or structures in the area.
2-40 WEAM015303
MOVING IN GRADIENTS 2
q Operations on slopes and on river or lake banks with damp

ground may result in the tipping over or slipping of the
machine.
q Do not work on a slope covered with the steel plates. Even

with slight slopes there is a hazard that the machine may
slip.
q Never work with the bucket facing down.
q On hills, banks or slopes, keep the arm lowered and the

bucket folded and in case of emergency quickly lower it to
the ground to help the machine stop.
q Do not travel on wet grass or thick layers of leaves: if the

machine moves obliquely in these conditions, it may slip.
q Before carrying out any operation on a slope, always check

the functionality of the parking brake.
q Do not go down slopes at high speed; you may lose control

of the machine and cause serious damage and even
death.
q Do not change direction and if possible avoid travelling
obliquely when working on slopes. It is advisable to go
down or up to a flat surface before performing these
manoeuvres.
q When the fuel level indicator reaches the red reserve area
during work on a slope, immediately provide for refuelling;
due to the inclination of the machine, the engine may suck
in air and stop suddenly, which represents a grave risk for
the safety of the operator and of the persons before the
machine.
q If the motor suddenly stops, immediately lower the blade to

RKA17810
the ground.
RKA17820
WEAM015303 2-41
q Travel up or down slopes with the heaviest part of the

loader facing the top of the slope.
q Do not move on slopes whose inclination exceeds 15°,

since the machine may overturn.
Max. 15°
RKA17830
Max. 15°
RKA17840
Max. 15°
RKA17850
Max. 15°
RKA17860
2-42 WEAM015303
OPERATIONS ON SNOW 2
q Snow-covered or frozen surfaces are slippery, so be extremely careful when traveling or operating the
machine, and do not operate the levers suddenly. Even a slight slope may cause the machine to slip, so be
particularly careful when working on slopes.
q With frozen ground surfaces, the ground becomes soft when the temperature rises, and this may cause the
machine to tip over or make it impossible for the machine to escape.
q If the machine enters deep snow, there is a hazard that it may tip over or become buried in the snow. Be
careful not to leave the road shoulder or to get trapped in a snow drift.
q When clearing snow, the road shoulder and objects placed beside the road are buried in the snow and cannot
be seen. There is a hazard of the machine tipping over or hitting covered objects, so always carry out
operations carefully.
UNAUTHORIZED OPERATIONS 2
q Never dig the work face under an overhang. There is a
hazard that rocks may fall or that the overhang may
collapse and fall on top of the machine.
RKA42030
q Do not use the bucket or the lifting arm for operations that
should be carried out by a crane.
q Do not pass the bucket over the head of other workers or

over the operator's seat of dump trucks or other hauling
equipment.
The load may be spilled or the bucket may hit the dump
truck and cause serious injury or property damage.
q Nobody should climb onto the attachments or be

transported on work equipment or on other attachments.
There is a hazard of falling and suffering serious injury.
q Never use the machine for lifting of persons. RKA42040
WEAM015303 2-43
SAFETY REGULATIONS WHEN MOVING 2

q If the motor suddenly stops, immediately lower the bucket
to the ground.
q Do not exceed the maximum allowed load, to avoid the

machine tipping over.
q When the bucket is full do not make any abrupt
manoeuvres to avoid the machine tipping over.
RKA42050
q When unstable loads are being moved do not lift the arm
up too high and do not recall the bucket. The load could fall
onto the cab causing serious harm and damage.
RKA42060
q When operating in tunnels, under bridges, under electric

wires, or other places where the height is limited, operate
slowly and be extremely careful not to let the machine body
or work equipment hit anything.
RKA42070
2-44 WEAM015303
PARKING THE MACHINE 2

q Park the machine on firm and level ground. If this is not
possible and it is necessary to park on a slope, position the
machine with the bucket directed downwards and carry out
the following operations:
1. Rotate the bucket forward and rest it on the ground.
RWA37390
2. Stop the engine.
3. Put wedges or safety blocks under the wheels.
q Rest the work equipment on to the ground.
RWA02000
q Lock the equipment and travel control by shifting the safety

bars to the lock position. (For further details, see
"MACHINE CONTROLS" (3-26)).
q Take away the ignition key when leaving the machine.
q If it is necessary to park on public roads, provide for

signalling the presence of the machine according to the
local regulations in force (signalling fires, fences, road
works ahead, alternated direction and direction signs, etc.).
RWAA13110
WEAM015303 2-45
TRANSPORT 2
LOADING AND UNLOADING 2

When loading or unloading the machine, mistaken operation
may bring the hazard of the machine tipping over or falling, so
particular care is necessary. Always do as follows:
q Perform loading and unloading on firm, level ground only.

Maintain a safe distance from the edge of the road or cliff.
q Always lock the wheels of the transporting vehicle with
wedges.
q Never use the work equipment to load or unload the

machine. There is danger that the machine may fall or tip
over.
(1) Blocks
q Always use ramps of adequate strength. Be sure that the (2) Ramp
ramps are wide, long, and thick enough to provide a safe
(3) Distance between the ramps
loading slope. Take suitable steps to prevent the ramps
from moving out of position or coming off. (4) Angle of ramps: Max. 15°
(5) Block
q Be sure the ramp surface is clean and free of grease, oil,
ice and loose materials. Remove the dirt from the
machine's wheels. On a rainy day, in particular, be
extremely careful since the ramp surface is slippery.
q If the bucket is empty or the machine has no optional equipment, load the machine in reverse.
q Proceed slowly when loading and unloading the machine.
q Never correct your steering on the ramps. If necessary, drive off the ramps, correct the direction, then enter
the ramps again.
q When on the ramps, do not operate any lever except for the travel lever.
q The center of gravity of the machine will change suddenly at the joint between the ramps and the trailer, and
there is danger of the machine losing its balance. Travel slowly over this point.
q When loading or unloading to an embankment or platform, make sure that it has suitable width, strength, and
grade.
q Always lock the door after loading the machine.
q Block the wheels with wedges and secure it with tie-downs or chains that prevent even any sideward shift. For
further details, see "TRANSPORT" (3-96).
SHIPPING THE MACHINE 2

When shipping the machine on a trailer, do as follows.
q The weight, transportation height, and overall length of the machine differ according to the work equipment, so
be sure to confirm the dimensions.
q When passing over bridges or structures on private land, check first that the structure is strong enough to
support the weight of the machine. When traveling on public roads, check first with the relevant authorities and
follow their instructions.
q For details of the shipping procedure, see "TRANSPORT PROCEDURE" (3-96).
2-46 WEAM015303
BATTERY 2
BATTERY HAZARD PREVENTION 2
Battery electrolyte contains sulphuric acid, and batteries generate flammable hydrogen gas, which may explode.
Mistaken handling can lead to serious injury or fire. For this reason, always observe the following precautions.
q Do not use the battery charger if the electrolyte level is below the MINIMUM LEVEL or, if the battery has an
optical display, if the colour is white. Check the battery electrolyte level periodically and add distilled water to
bring the electrolyte level to the UPPER LEVEL line.
q When working with batteries, always wear safety glasses and rubber gloves.
q Never smoke or use any flame near the battery.
q If you spill acid on your clothes or skin, immediately flush

the area with large amount of water.
q If acid gets into your eyes, flush them immediately with

large amount of water and seek medical attention.
q Before working with batteries, turn the starting switch to the OFF position.
As there is a hazard that sparks will be generated, always do as follows.
q Do not let tools or other metal objects make any contact between the battery terminals. Do not leave tools or
other metal objects on top of the battery.
q When removing the battery cables, first turn the starting switch to the OFF position, wait over one minute, then
turn the battery disconnect switch to the OFF position and take out the battery disconnect switch key. Then
start removing the cables, first disconnecting the ground cable (negative "-"). When installing the battery
cables, be sure to begin with the positive (+) cable side and finish at the ground cable side (-).
q Flammable hydrogen gas is generated when the battery is charged, so remove the battery from the chassis,
take it to a well-ventilated place, and remove the battery caps before charging it.
q Tighten the battery caps securely. If any battery cap is damaged, replace it immediately.
q Install the battery securely to the determined place. When doing this, be careful not to let the clamps contact
the terminals.
WEAM015303 2-47
STARTING ENGINE WITH BOOSTER CABLES 2

When the battery is partially flat it might be necessary to start the
machine using auxiliary cables.
Avoid starting the machine when the battery is completely flat.
If any mistake is made in the method of connecting the booster

cables, it may cause the battery to explode, so always do as
follows.
q When starting with a booster cable, carry out the starting
operation with two workers (one worker sitting in the
operator's seat and the other working with the battery).
q When starting from another machine, do not allow the two

machines to touch.
q Before connecting the auxiliary cables, make sure that both

the starter key and the battery main switch are turned to OFF.
q Be sure to connect the positive cable (+) first and then the
negative or earth cable (–) when connecting the booster
cables. After the start, disconnect first the negative or earth (–
) cable and then the positive cable (+).
q When removing the booster cables, be careful not to let the

booster cable clips touch each other or to let the clips touch
the machine.
q Always wear safety glasses and rubber gloves when starting

the engine with booster cables.
q When connecting a normal machine to a problem machine

with booster cables, always use a normal machine with the
same battery voltage as the problem machine.
q For details of the starting procedure when using booster

cables, see "Starting with booster cables" (3-110).
2-48 WEAM015303
TOWING 2
SAFETY RULES FOR TOWING 2

Serious injury or death could result if a disabled machine is towed incorrectly or if there is a mistake in the
selection or inspection of the wire rope.
For towing, see "REMOVING THE MACHINE" (3-107).
q Always wear leather gloves when handling wire rope.
q Never tow a machine on a slope.
q During the towing operation, never stand between the towing machine and the machine being towed.
q Operate the machine slowly and do not apply sudden loads on the steel cables.
q Never use a wire rope which has cut strands (A), reduced
diameter (B), or kinks (C). There is danger that the rope may
break during the towing operation.
q Always check carefully that the capacity of steel towing cable

can sustain the weight of the machine in tow.
CAUTION
q The maximum applicable force for the removal is:
F= 2600 kg
q Use cables having the same length and pull

continuously, without jerks.
q Arrange and couple the machine to be removed by

positioning it on the same axis as the towing vehicle; the
force must be parallel to the axis of movement.
RWA37570
WEAM015303 2-49
SAFETY MAINTENANCE INFORMATION SAFETY
SAFETY MAINTENANCE INFORMATION 2
WARNING TAG 2
q Always attach the “DO NOT OPERATE“ warning tag to the

work equipment control lever in the operator's cab to alert
others that you are performing service or maintenance on the
machine. Attach additional warning tags around the machine
if necessary.
q Keep this warning tag in the tool box while it is not used. If
there is no toolbox, keep the tag in the operation manual
pocket.
q If another person starts the engine and operates the control

levers while the operator is providing for service, this may
result in serious injuries or even death.
RKA28150
KEEP WORK PLACE CLEAN AND TIDY 2

q Do not leave hammers or other tools lying around in the cab. Wipe up all grease, oil, or other substances that
will cause you to slip. Always keep the work place clean and tidy to enable you to carry out operations safely.
If the work place is not kept clean and tidy, there is the danger that you will trip, slip, or fall over and injure
yourself.
APPOINT LEADER WHEN WORKING WITH OTHERS 2

q When repairing the machine or when removing and installing the work equipment, appoint a leader and follow
his instructions during the operation.
q When working with others, misunderstandings between workers can lead to serious accidents.
2-50 WEAM015303
SAFETY SAFETY MAINTENANCE INFORMATION
STOP ENGINE BEFORE CARRYING OUT MAINTENANCE 2
q Stop the machine on a solid and flat surface

q Select a place where there is no hazard of landslides, falling
rocks, or flooding.
q Turn the ignition switch to OFF, wait approximately one

minute, then turn battery main switch to OFF and remove it.
q Unless otherwise indicated, lower the work equipment to the

ground.
q If maintenance is necessary with the engine running, see
"MAINTENANCE WITH ENGINE RUNNING" (2-51).
RWA02000
MAINTENANCE WITH ENGINE RUNNING 2
To prevent personal injury, do not carry out maintenance with the engine running.If maintenance must be carried
out with the engine running, carry out the operation with at least two workers and do as follows.
q One worker must always sit in the operator's seat and be ready to stop the engine at any time. All workers
must maintain contact with the other workers.
q Shift the safety bars to the lock position (see "Safety bars" (3-
27)).
RWAA13110
q When carrying out operations near the fan, fan belt, or other
rotating parts, there is a hazard of being caught in the parts,
so be careful not to come close.
q If hands, clothes, or tools get entangled in the fan blades or

the fan belt, they may be cut, torn or seriously damaged; for
this reason, avoid touching the rotating parts.
q Do not touch any control levers. If any control lever must be operated, give a signal to the other workers to
warn them to move to a safe place.
q Never drop or insert tools or other objects into the fan or fan belt. Parts may break or be sent flying.
WEAM015303 2-51
PROPER TOOLS 2
q Use only tools suited to the task and be sure to use the tools
correctly. Using damaged, low quality, faulty, makeshift tools
or improper use of the tools could cause serious personal
injury.
q When mounting the connecting pins of the equipment or

cylinders, check the centering of the holes using tools made
of soft material like wood or plastic. Do not use your fingers
since there is a potential risk of shearing.
ACCUMULATOR, GAS SPRING 2
The accumulator and gas springs is charged with high-pressure

nitrogen gas. When handling the accumulator, careless
procedure may cause an explosion which could lead to serious
injury or property damage. For this reason, always observe the
following precautions.
q Do not disassemble the accumulator.

q Do not bring it near flame or dispose of it in fire.
q Do not make holes in it, weld it, or use a cutting torch.
q Do not hit or roll the accumulator, or subject it to any impact.
q When disposing of the accumulator, the gas must be
released. Please contact your Komatsu distributor to have
this work performed.
PERSONNEL 2
Do not allow any unauthorized personnel into the area when servicing the machine. If necessary, employ a guard.
EQUIPMENT 2
q Appoint a leader before starting removal or installation

operations for attachments.
q When assemblying or removing any equipment, make sure
that the cables and the lifting hook are in good conditions and
properly dimensioned for the load to be lifted.
q Place attachments that have been removed from the machine
in a stable condition so that they do not fall. And take steps to
prevent unauthorized persons from entering the storage area.
2-52 WEAM015303
WORK UNDER THE MACHINE 2
q If necessary go under the work equipment or under the

machine for servicing or maintenance, firmly anchor the work
equipment and block the wheels of the machine securely.
q Avoid working under the work equipment or the machine if it

is not firmly anchored.
RYA00920
NOISE 2
When carrying out maintenance of the engine and you are exposed to noise for long periods of time, wear ear
covers or ear plugs while working.
If the noise from the machine is too loud, it may cause temporary or permanent hearing problems.
WHEN USING HAMMER 2

When using a hammer, pins may fly out or metal particles may be
scattered. This may lead to serious injury. Always do as follows.
q If hard metal parts such as pins, bucket teeth, cutting edges,

or bearings are hit with a hammer, there is a hazard that
pieces might be scattered and cause serious personal injury
or death. Always wear safety glasses and gloves.
q When hitting pins or bucket teeth, there is a hazard that

broken pieces might be sent flying and injure people in the
surrounding area. Always check that there is no one in the
surrounding area.
q There is a hazard that the pin hit with strong force may fly out and injure people in the surrounding area.
WELDING WORKS 2
Welding operations must always be carried out by a qualified welder and in a place equipped with proper
equipment. There is a hazard of gas, fire, or electrocution when carrying out welding, so never allow any
unqualified personnel to carry out welding.
WEAM015303 2-53
USING LAMPS 2
q When checking the fuel, oil, coolant or battery electrolyte
levels, always use homologated explosion-proof lamps.
If such lamps are not used, there is danger of fire or
explosion.
SAFETY RULES FOR HIGH-PRESSURE OIL 2

The hydraulic system is always under internal pressure. When inspecting or replacing piping or hoses, always
check that the pressure in the hydraulic circuit has been released. If the circuit is still under pressure, it will lead to
serious personal injury. Always do as follows.
q Always release the pressure before starting any inspection or replacement operation.
q If there is any leakage from the piping or hoses, the surrounding area will be wet, so check for cracks in the
piping and hoses and for swelling in the hoses.
When carry out inspection, wear safety glasses and leather gloves.
q There is a hazard that high-pressure oil leaking from small

holes may penetrate your skin or cause blindness if it
contacts your eyes directly. If you are hit by a jet of high-
pressure oil and suffer injury to your skin or eyes, wash the
place with clean water, and consult a doctor immediately for
medical attention.
SAFETY HANDLING HIGH-PRESSURE HOSES 2

q If oil or fuel leaks from high-pressure hoses, it may cause fire or defective operation, which may lead to serious
injury. If any loose bolts are found, stop work and tighten to the specified torque. If any damaged hoses are
found, stop operations immediately and contact your Komatsu distributor.
Replace the hose if any of the following problems are found.

q Damaged hose, deformed mouthpiece, damaged O-ring
q Frayed or cut covering or exposed reinforcement wire layer
q Covering swollen in places

q Twisted or crushed movable portion of hose
q Foreign material stuck to covering
2-54 WEAM015303
PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND

PRESSURES 2
q When the machine is stopped at the end of operations, the
engine coolant, the oil and all the components are hot and the
hydralic circuits are under pressure.
In these conditions, if the coolant, the hydraulic oil and the
engine oil are to be drained in order to change them or the
filters, there are serious risks of damage and burns.
Wait for the temperature to lower within the normal operating
range (40-45°C) before carrying out the maintenance
operations in accordance with the procedures indicated in the
relevant sections of this manual.
PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES 2

q Always bear in mind that tyres can burst while being inflated,
causing serious accidents.
q Before inflating the tyres, always check the wheel rims and
the tyre walls and tread for dents, cuts, broken plies, or other
defects.
q Have a tyre expert perform checks and tyre maintenance.
When inflating the tyres, use a compressed air gun with
extension hose and pressure gauge.
q Make sure that there is nobody in the vicinity before starting

to inflate a tyre. Stand at the tread or outer belt side of the tyre
to inflate it. RWA20900
q Never exceed the inflation pressures specified for each type

of tyre. Always make sure that the pressure is identical for the
right and left tyres.
WASTE MATERIALS 2
To prevent pollution, pay careful attention to the method of disposing of waste materials.
q Always put oil drained from your machine in containers.

Never drain oil directly onto the ground or dump into the
sewage system, rivers, the sea, or lakes.
q Obey appropriate laws and regulations when disposing of

harmful objects such as oil, fuel, coolant, solvent, filters, and
batteries.
AIR CONDITIONER MAINTENANCE (if fitted) 2

q If the coolant of the air conditioner comes into contact with the eyes, it may cause blindness, while contact with
the skin may cause freezing. Avoid touching the coolant.
WEAM015303 2-55
COMPRESSED AIR 2
q When carrying out cleaning with compressed air, there is a hazard of serious injury caused by flying particles.
q When using compressed air to clean elements or the radiator, always wear safety glasses, dust mask, gloves,
and other protective equipment.
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 2

q For using the machine safely for an extended period of time, replace safety-critical parts like hoses and seat
belts periodically.
For the replacement of the parts that are critical for safety: See "SAFETY-RELATED PARTS" (4-19).
q The material of these components naturally changes over time, and repeated use causes deterioration, wear,
and fatigue. As a result, there is a hazard that these components may fail and cause serious injury or death. It
is difficult to judge the remaining life of these components from external inspection or the feeling when
operating, so always replace them at the specified interval.
q Replace or repair safety-critical parts if any defect is found, even when they have not reached the specified
replacement time.
BATTERY MAIN SWITCH PRECAUTIONS 2

q Should the electric circuits need to be checked or serviced, stop the engine, wait at least one minute, and
afterwards turn the battery main switch to OFF and extract the specific key.
q The switch must be always turned to OFF:
q When the machine is not going to be used for a long period or when the machine is prepared for
prolonged inactivity.
q When the electric circuits need to be fixed.
q Before arc welding.
q Before removing the battery.
q Before replacing a fuse.
2-56 WEAM015303
PRECAUTIONS TO BE TAKEN WHEN HANDLING THE BATTERY AND THE ALTERNATOR2

q When the electrical system is being repaired or when electric
welds are made, turn the battery main switch to OFF (O) in
order to interrupt the flow of current (see "Battery main
switch" (3-24)).
I
q If electric welds are necessary for the machine, besides
disconnecting the battery, disconnect the alternator, the
KOMTRAX system control unit and the ECUs of the machine
controllers.
PRECAUTIONS CONCERNING THE STARTER 2

q Start the engine only when adequately seated on the driver'
post.
q Do not start the engine by tampering with the terminals of the

starter, since the machine may move.
q Sudden or accidental movements of the machine may cause

serious injuries or even death.
CHEMICAL HAZARD 2
q During maintenance or dismalting operations, where there is a risk of contact with hazardous chemival
substances, relevant safety precautions should be taken. If any doubt exists, contact your Komatsu distributor.
See also disposal of "WASTE MATERIALS" (2-55).
WEAM015303 2-57
PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND

ELASTOMERS 2
DANGER
Some components of the machine contain polymeric and elastomeric materials (Viton sealing rings,
Teflon rings, piston rings made of fluoroelastomers, electric cable insulating materials, etc.).
At ambient temperature and up to approximately 200°C these materials can be handled without taking
special precautions, since they are completely inert.
If these materials are burnt, they send out gas and become highly toxic.
Once they have cooled down, these materials must be collected in tight bags using heavy, waterproof
gloves; then, gloves and materials must be disposed of according to the current regulations in force.
The contaminated parts of the machine must be washed with highly alkaline detergents and then with a
solution of water and detergent.
q Avoid burning seals, electric cables, sealing rings.

q Dispose of elastomeric and polymeric waste according to the
regulations in force.
q Do not touch any burnt elastomeric or polymeric waste and in

case of accidental burning avoid inhaling the toxic gases
produced.
q In case of contact with the skin, immediately rinse with a

solution made of water and an alkaline detergent for about 30
minutes and then contact a poisoning treatment center
without delay.
PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL

TYPE «HEES» 2
q It is not possible to mix the synthetic biodegradable oil type HEES with ordinary hydraulic oils, since when the
temperature increases insoluble compounds are generated, which are deposited on the filters and clog them
(the maximum concentration of ordinary oil cannot exceed 1% of the total quantity of oil).
q The biodegradable oil can be used only in the hydraulic system; it cannot be used for the endothermic engine,
the transmissions, the braking system, etc.
q Before introducing the synthetic biodegradable oil in the hydraulic system, empty the system completely,
disconnecting the cylinders and all the parts that may contain ordinary oil, and replace the drain filter with a
new one.
Start the engine and let it idle without using the work equipment, wait until the oil reaches a temperature of at
least 40ºC, then start moving the equipment, so that all the parts of the system are filled with oil. Stop the
engine and check the oil level (see "Check the oil level in the hydraulic tank and top up" (3-65)).
FINAL DISPOSAL OF THE MACHINE 2

q At the end of the working life of the machine, ask Komatsu distributor for the final disposal.
2-58 WEAM015303
FUNCTIONING
13
WARNING
Before reading this section, make sure you have read and understood the section on safety.
WEAM015303
SAFETY LOCKS FUNCTIONING
SAFETY LOCKS 3
LOADER LOCKS 3
Safety lock
DANGER
The safety catch should only be used during some
maintenance operations where the arm has to be kept
raised.
The engagement of the safety lock (1) must be carried out by

two persons, one seated in driving position to check the
movements of the machine and the other standing on the
ground to engage the lock correctly.
It is important to remember that in operating conditions the

safety lock (1) must be positioned against the arm and kept in
this position by means of the safety pin (2).
2
1
RKAB1080
After applying the catch (1), secure the position with the shear
pin (2) held by the splint pin (3).
DANGER 3 2
Do not carry out any operation under the raised loader arm
and do not get out of the machine without first engaging
the safety catch (1) and the shear pin (2) has been 1
correctly inserted.
NOTICE RKAB1090
q The safety lock must always adhere to the hydraulic
cylinder rod.
q The safety lock must be brought to its definitive

position by moving the contact surfaces slowly and
continuously, in such a way as not to damage the
cylinder head surface.
3-2 WEAM015303
FUNCTIONING SAFETY LOCKS
Safety bars
The safety bars (4) are located in front of the Operator when
seated; they allow the parking brake to be engaged and they
block the control of the equipment and any movement.
For further details, see "Safety bars" (3-27).
4 4
RWAA13160
Optional equipment pedal block catch
The retainer (5) locks the optional equipment control pedal in

the neutral position.
RWAA12631
WEAM015303 3-3
CATCHES FOR TRAVELLING ON A ROAD (Machines with roadworthiness

certification) 3
WARNING
When travelling on a road keep to the regulations described in the paragraph "REGULATIONS FOR
MOVING ON A ROAD (Machines with roadworthiness certification)" (2-37).
q Safety device (1) for deactivating the equipment control.
RKAC2615
Machines equipped with standard bucket 3

q Catch (1) for blocking the bucket rotation
RKAC4420
q Installation of the teeth guard (2).
2
RKAC4430
3-4 WEAM015303
FUNCTIONING SAFETY LOCKS
Machines equipped with excavator 3

q Catch (1) connecting the boom and arm.
RWAA4140
q Catch (2) connecting the boom and the sliding plate.
2
RWAA4150
q Pin (3) for locking the sliding plate onto the frame.
RWAA4160
q Safety chains (4) front stabilisers.
RWAA4170
WEAM015303 3-5
q Safety chains (5) rear stabilisers (if mounted).
RWA37420
3-6 WEAM015303
FUNCTIONING MACHINE ILLUSTRATIONS
MACHINE ILLUSTRATIONS 3
FRONT VIEW 3
4
2
1
RWA37430
(1) Bucket (5) Lifting cylinder

(2) Bucket cylinder (6) Frame
(3) Wheels (7) Cab
(4) Arm
WEAM015303 3-7
MACHINE ILLUSTRATIONS FUNCTIONING
REAR VIEW 3
RWA37440
(1) Rear panel

(2) Engine hood
(3) Exhaust silencer
3-8 WEAM015303
FUNCTIONING MACHINE ILLUSTRATIONS
DRIVING SEAT VIEW 3
2 3
4 5
1 1
11
10
6
RKA42080
(1) Safety bars

(2) Left servo control lever
(3) Right servo control lever
(4) Auxiliary hydraulic kit control pedal (if installed)
(5) Foot accelerator
(6) Hand accelerator
(7) Parking brake
(8) Equipment control locking lever (if installed)
(9) Dashboard
(10) Left console switches
(11) Right console switches
WEAM015303 3-9
INSTRUMENTS AND CONTROLS FUNCTIONING
INSTRUMENTS AND CONTROLS 3

The following paragraphs describe the devices that are necessary for correct operation of the machine.
To perform the required operations correctly and safely, it is important to understand the equipment operating
methods and the meaning of the information displayed.
INDICATORS 3
1
2 3
E
P
RWA31900
(1) Hour meter

(2) Engine coolant temperature indicator
(3) Fuel level indicator
(1) Hour meter

Indicates the total number of hours the motor has been
running.
The count is continuous and the number is increased by 1
when the engine has run for one hour, independently of its
speed.
When the engine is running, the led (A) positioned under the
instrument flashes for the count of the seconds. The hour
meter keeps functioning even if the machine is not travelling or
working.
The reading of the hour meter is to be considered valid for the
calculation of the maintenance intervals.
RYA13640
3-10 WEAM015303
FUNCTIONING INSTRUMENTS AND CONTROLS
(2) Engine coolant temperature indicator

This instrument indicates the temperature of the engine
coolant, which in normal conditions should be 80-85°C.
After starting the engine and before starting work, let it warm up
until the temperature indicator reaches the green range.
If the indicator exceeds the limit values while the engine is
running and reaches the overheating red range, let the engine
idle until the indicator returns to the normal temperature green
range.
When the indicator reaches the overheating red range, the
acoustic alarm sounds, too.
If this inconvenience occurs repeatedly, try to find out the
cause (see "OTHER TROUBLES" (3-112)).
RYA13650
RYA13660
(3) Fuel level indicator

This instrument indicates the fuel level in the tank; this
information is available only with the ignition key in position "I"
"Ignition switch" (3-20)).
F: maximum level.
E: minimum level.
If the indicator reaches the red reserve area during use, stop
the engine and provide for refuelling.
RYA13670
WEAM015303 3-11
WARNING LIGHTS 3
1 2 3
4 5
E
P
6 7 8 9 10 11
RWA31890
(1) Generator warning light (7) Speed increase warning light

(2) Preheating warning light (8) Floating device warning light
(3) Engine oil pressure warning light (9) Direction indicator warning light
(4) Air cleaner clogging warning light (10) Working light warning light
(5) Hydraulic oil filter clogging warning light (11) Safety device functionality control unit
(6) Parking brake warning light
(1) Generator warning light

This warning light comes on when the starting circuit is
energized and goes out when the engine exceeds the idling
speed.
If this warning light remains on even when the engine is
running at the normal operating speed, this means that the
alternator does not work and the battery is not charged
correctly.
REMARK
If the warning light remains off when the ignition key is turned
to position «I» this means that the alternator is faulty or
broken.
RWA07150
3-12 WEAM015303
(2) Preheating warning light

It lights up when the ignition key is turned to the preheat
position (for details see "Ignition switch" (3-20)) for low
temperature starts and switches off automatically after about
13 seconds (see "Starting with cold engine or in cold climates"
(3-71)).
RWA07160
(3) Engine oil pressure warning light

It comes on if the pressure of the motor lubrication oil drops
below the normal level. If the indicator light comes on,
immediately stop the motor, check the lubrication system and
the level of the oil in the sump.
REMARK
When the start-up key is turned to ON, the warning light
switches on until the engine starts up and, at the same time,
the alarm sounds. This is not an anomaly.
RWA07130
(4) Air cleaner clogging warning light

It lights up when the motor's air filter needs cleaning.
RWA31710
(5) Hydraulic oil filter clogging warning light

It lights up when hydraulic circuit filter needs replacing.
RWA22340
WEAM015303 3-13
(6) Parking brake warning light

This warning light signals the parking brake activation.
q Warning light on: parking brake ACTIVATED
q Warning light off: parking brake DEACTIVATED
REMARK
P
If this light comes on during work operations, stop the machine
and look for the fault.
RWA20230
(7) Speed increase warning light

This comes on when the button for selecting the speed is in a
high speed position (see "Speed increase button" (3-21)).
When the button is in a normal speed position, the indicator
light on the dashboard is out.
(8) Floating device warning light

It comes on when the floating device is connected (see
"Floating device switch (if installed)" (3-21)).
RWA23300
(9) Direction indicator warning light

This warning light comes on intermittently when the lever on
the dashboard is operated (see"Direction indicator switch" (3-
19)) or when the emergency s witch i s operated (see
"Emergency switch (HAZARD)" (3-19)).
RWA20200
3-14 WEAM015303
(10) Working light warning light

It comes on when the working lights are turned on with the
switch positioned on the dashboard (see "Working light switch"
(3-19)).
RWA07180
(11) Safety device functionality control unit

This control unit is positioned on the dashboard and checks the
condition of the safety devices installed on the machine.
The signals are shown on the display by the coming on and
C
going out of the warning lights.
The functions are the following: E
B C
RWA31910
A - Red warning light
q LED off - Indicates that all the safety devices are active
and that all the functions of the machine are therefore
operating. A
q LED on - Indicates that at least one safety function is
not active; in this case the solenoid valve that allows
the machine to operate is closed and lifting is not
possible, and therefore also the use of the work
equipment and the translation of the machine.
RWA22370
B - Green warning light
q LED on - This means that the operator is correctly

seated in the driving position and that the operator
presence sensor is on. B
q LED off - (With the red warning light coming on at the
same time) This means that the operator is standing or
that he is not inside the cab.
REMARK
The operator presence signal (seat) starts the emergency
condition with a delay of 1.5 seconds.
RWA22380
With this solution the operatorís jerks (especially when working
on uneven ground) are sensed without signalling repeated
emergencies.
WEAM015303 3-15
C - Green warning light
q LED on - This means that the safety bars are down

and therefore safety is ensured.
q LED off - (With the red warning light coming on at the

C
same time) This means that the safety bars are not
completely down and therefore the work equipment
and the travel function cannot be used.
RWA22390
CAUTION
q The sounding of the acoustic alarm (buzzer) signals that the solenoid valve coil is jammed.
This alarm sounds even with the engine at rest and disconnected ignition key.
q Be particularly careful in the following conditions:
Q Safety bars lifted and temporary jamming of the valve. (The engine stops and the acoustic alarm
sounds)
Lower the work equipment to the ground (see "MACHINE CONTROLS" (3-26)), get off the machine
and try to locate the trouble.
Q Coil jamming with engine off. (The acoustic alarm sounds).

Lower the work equipment to the ground (see "MACHINE CONTROLS" (3-26)), get off the machine
and try to locate the trouble.
q Contact your local Komatsu dealer to investigate the cause of the fault.
REMARK
The green LED (seat and bar) light only with the engine running and if the operator has activated all the safeties
and has disengaged the parking brake button (red LED off) (see "Parking brake warning light" (3-14).
Every time the bar is lifted the green LEDs turn off (Servo-controls off); to reactivate servo-controls, sit in the
driving position, lower the safety bar and press the parking brake button (red LED off).
3-16 WEAM015303
SWITCHES UND PUSH BUTTONS 3
17 16
11
10 16 16
4 5
12 13
3 6
2 7
1 9
14 15
RKA42090
(1) Parking brake push button (11) "High flow" hydraulic system switch (3 lines)for front
(2) Revolving light switch equipment (if installed)
(3) Left stabilizer button (if installed) (12) Speed increase button
(4) Right stabilizer button (if installed) (13) Floating device button (if installed)
(5) Working light switch (14) Roof light
(6) Emergency switch (HAZARD) (15) Rear squeegee
(7) Parking light and low beam switch (16) Available for other functions
(8) Direction indicator switch (17) Available for other functions
(9) Ignition switch
(10) Horn
WEAM015303 3-17
(1) Parking brake push button

If pressed, the LED comes on and the parking brake is
engaged.
When pressed a second time (LED off), it is disengaged.
For further details, see "Parking brake" (3-36).
P
RWA20230
(2) Revolving light switch

This is a switch with two positions (ON-OFF) and is used to
start the rotating beacon on the roof of the cab.
RWA07210
(3) Left stabilizer button (if installed)

This is a button with two temporary positions and the neutral
position at its centre.
q Press the button forward to lower the stabilizer feet.
q Press the button backward to raise the stabilizer feet.
For further details, see "Left stabilizer control (if installed)" (3-
40).
RWA23320
(4) Right stabilizer button (if installed)

This is a button with two temporary positions and the neutral
position at its centre.
For further details, see "Right stabilizer control (if installed)" (3-
40).
RWA23310
3-18 WEAM015303
(5) Working light switch

It is a two-position (ON-OFF) switch used to turn on the
working headlamps.
RWA07180
(6) Emergency switch (HAZARD)

This switch operates all direction indicators at the same time
and must be used whenever, while travelling on roads, the
machine is temporarily parked/stopped on the roadway or in
any case in anomalous position.
The emergency switch activation is signalled by the flashing of

the direction indicators.
RWA20210
(7) Parking light and low beam switch

This is a two-position switch:
q The 1st click enables the circuit of the instrument lights and
the parking lights.
q The 2nd click enables the general circuit of the low beam
or working lights, according to the position of the switch (2).
RWA22400
(8) Direction indicator switch

This is a lever switch with three positions.
The neutral position is at the centre.Shift the switch lever to the
right or to the left to indicate the turn direction.
RWA20200
WEAM015303 3-19
(9) Ignition switch

This is a four-position rotary switch and is used to switch the
engine on and off.
q Position OFF (A)
When the switch is in this position, the ignition key can be
inserted and removed. When the key is turned to this
position, the power supply to the electric circuit is
interrupted and the engine stops.
q Position ON (B)
The load and light circuits are under voltage. Keep the key
in this position when the engine is on.
q START position (C)

This is the ignition position. Keep the key in this position to make the starter run. As soon as the engine starts,
release the key, which will automatically return to position ON.
q HEAT position (Preheating) (D)

When starting the engine in cold weather, turn the key to position HEAT for approximately 18 seconds, until
the corresponding warning light goes out. Release the key, which will automatically return to position OFF.
Start the engine by rotating the key to position START.
NOTICE
If the engine has stopped due to lack of fuel, start it by proceeding as follows: turn the ignition switch to
position ON, wait for 15 seconds and then turn the key to position START.
(10) Horn
This button is positioned at the centre of the right lever knob
and serves to send out a warning signal at the beginning of
work and in case of danger.
RWA20870
(11) "HIGH-FLOW" hydraulic system switch (3 lines) for front equipment (if installed)
This is a double-function switch and allows the oil delivery of
the hydraulic pump to be constantly increased.
For use, see ""HIGH FLOW" hydraulic system control (3 lines)
(if installed)" (3-35).
RWA35980
3-20 WEAM015303
(12) Speed increase button

This button is positioned on the left joystick grip and serves to
increase the machine speed.
For use, see "Speed increase control" (3-39).
(13) Floating device switch (if installed)

This switch is positioned on the right joystick grip and when
pressed enables the electrohydraulic circuit of the floating
device.
For use, see "Floating device control (if installed)" (3-39).
RWA23300
(14) Roof light
NOTICE
Make sure to put the roof light to the OFF position after
use. If it stays in the ON position, the battery drains.
The roof light is used in poor visibility conditions in order to

check the instruments and the inside of the cab.
(a) ON position: it comes on a

(b) OFF position: it switches off
REMARK
The roof light comes on or can remain on also when the motor
start switch is in the OFF position, so it is important not to forget
to switch it off. b RKA42730
WEAM015303 3-21
(15) Rear squeegee

The switch activates the rear squeegee and it is also used as a
windscreen washer switch.
Putting the switch to (B) starts the windshield wiper. In position
(A) the windshield wiper is not working.
A
When the windshield wiper is working and pressure is exerted
on the switch in position (B), the detergent liquid is sprayed.
When the switch is released only the windshield wiper works.
REMARK B
When the windscreen washer is working, pay attention to the
following. Do not keep the switch pressed in the spray position
for more than 10 seconds at a time. Do not press the switch in RKA42740
the spray position if the detergent liquid tank is empty.
(16) Available for other functions
(17) Available for other functions
3-22 WEAM015303
ELECTRICAL ACCESSORIES 3
2
1
RKA42100
(1) Acoustic alarm

(2) Cigarette lighter (if installed)
(4) Electric outlet
(1) Acoustic alarm

This acoustic alarm sounds when the circuits are energized
with the ignition key (rotation to position "I") and is
automatically disconnected when the engine is started.
The sounding of the alarm during operation signals:
q Insufficient engine oil pressure

q Overheating of the engine cooling circuit
q Jamming of the servo control solenoid valve coil
RWA07200
WEAM015303 3-23
(2) Cigarette lighter (if installed)

The cigarette lighter is used to light cigarettes. Push in the
cigarette lighter; it will go back to its original position after a
couple of seconds. Take out to use.
When the cigarette lighter is removed, the socket can be used
as a source of power.
RKA26530

The battery main switch is located close to the battery and can
be reached by opening the engine bonnet (see "ENGINE
HOOD" (3-48)). I
Turn the key anticlockwise, to (O) OFF, to interrupt the current 3
supplied by the battery to the electrical system; for safety
reasons, extract the key after turning the switch to OFF.
O
q Position (O) OFF: 395-93-13552
Power supply interrupted.

The key can be extracted in this position.
q Position (I) ON:

All electric circuits are powered.
RKAC2581
Make sure that the switch is at this position before starting
the engine.
NOTICE
q The battery main switch must always be set to ON,
except in the following cases:
Q When the machine is not going to be used for a

long period or when the machine is prepared for
prolonged inactivity.
Q When the electric circuits need to be fixed.
Q When arc welding.

Q When the battery is removed.
Q When a fuse is replaced.
q Before turning the battery main switch to OFF, wait at

least one minute after shutting off the engine. Never
turn the switch to OFF while the engine is running as
the electric circuits may be seriously damaged.
q When the battery is disconnected, all electric circuits

remain powerless, risking losing all data stored
regarding time adjustment, radio channel selection or
other functions.
3-24 WEAM015303
(4) Electric outlet

There is an electrical socket on the right side of the interior wall
of the cab for connecting a lighting device for servicing and
maintenance operations.
It is a two-pole outlet and is in compliance with the ISO 4165-
1979 standard. Power supply 12 V.
Only use this socket when engine is running.
RWA07250
WEAM015303 3-25
MACHINE CONTROLS 3
14
5 14
14
10 11
2
3
4 6
1
1
12
13
7 9
RKA42110
(1) Safety bars (10) Speed increase control

(2) Left servo control lever (11) Floating device control (if installed)
(3) Right servo control lever (12) Right stabilizer control (if installed)
(4) Auxiliary hydraulic kit control pedal (13) Left stabilizer control (if installed)
(5) "High-Flow" hydraulic system control (3 lines) (if (14) Optionals
installed)
(7) Parking brake
3-26 WEAM015303
(1) Safety bars
WARNING
q Before leaving the driving seat, place the equipment on the ground, switch off the engine and bring
the safety bars to a locking position (vertical position).
q The safety devices of the machine are composed of electric parts.
Before modifying or replacing wirings and electrical components, which may result in malfunctions of
the devices, contact your Komatsu Dealer.
q To activate the equipment and translation blocking device,

lift the bars (1) to the vertical position.
1 1
RWAA13210
q To deactivate the safety device, lower the bars to the

horizontal position and press the parking brake button (light
off).
REMARK
The equipment movements and the travel function are inhibited
when the safety bars (1) are locked.
1 1
RWAA13220
WEAM015303 3-27
(2) Left servo control lever
WARNING
q Before moving, make sure that the parking brake is disengaged.
q Before carrying out any manoeuvre, the operator should be seated in the driving seat with the safety
belt fastened.
q Before reversing, make sure that the sound alarm device is in good operating conditions.
q When travelling on roads, always lock the equipment control (see "Equipment control locking lever (if
installed)" (3-37).
q When travelling on roads, make sure that all the safety devices have been engaged.
the safety bars to a locking position (vertical position) (see "Safety bars" (3-27).
q Failure to comply with these rules may lead to serious accidents.
CAUTION
q Always travel at moderate speed, in order to obtain maximum precision and maximum efficiency
during work.
q During work, the use of the lever must be proportional to the required effort and such as to obtain
constant engine speed.
q Manoeuvre the lever smoothly, without abrupt movements and avoid counterrotations as much as
possible, since these manoeuvres involve untimely wear of the tyres.
REMARK
q The lever grip is provided with the horn, which must be used to warn the persons in the vicinity of the machine
at the beginning of work and in case of danger.
q The alarm sounds when the lever is moved into reverse.
q To inhibit all movements, lock the controls by lifting the safety bars in vertical position (see "Safety bars" (3-
27)).
The travel control lever (2) is positioned on the operatorís left
and serves to control the forward and reverse movements and
the steering of the machine, according to the movements
indicated in the diagram.
2
RWAA9780
3-28 WEAM015303
N - Neutral
A - Forward gear
F
B - Counterrotation to the right
A
C - Reverse gear
D
D - Counterrotation to the left N
B
C
R
RWA22410
If the lever is operated in directions that are inclined with

respect to the machine axis, simultaneous steering movements
proportional to the angle of inclination are obtained, since the
two hydraulic pumps corresponding to each single function are
engaged at the same time.
N - Neutral A B
N
A - Forward left steering
D C
B - Forward right steering
C - Reverse left steering

RWA22420
D - Reverse right steering
WEAM015303 3-29
(3) Right servo control lever
WARNING
q Before carrying out any manoeuvre with this lever, the operator must be seated in the work position
with fastened safety belt; before every manoeuvre the operator must take all the precautions. (See
"USING THE WORK EQUIPMENT" (3-85)).
the safety bars to a locking position (vertical position) (see "Safety bars" (3-27).
q Failure to comply with these rules may lead to serious accidents.
CAUTION
q The self-leveling system is operated automatically only when the loader arm is lifted with loaded
bucket. When the arm is in the lowering phase the system cannot be operated.
q At the maximum height the self-leveling system keeps the bucket partially folded to prevent the
material from falling out of the bucket itself.
The equipment control lever (3) is positioned on the operatorís

right and controls the loader arm lifting and lowering and the
bucket dumping and folding functions.
The following diagrams show the basic manoeuvres and the
possible combined manoeuvres.
3
RWAA9790
BASIC MANOEUVRES
N - Neutral
A - Loader arm lowering

A
B - Bucket dumping
D
C - Loader arm up N
B
D - Bucket folding
C
RWA22430
3-30 WEAM015303
If the lever is operated in directions that are inclined with

respect to the machine axis, simultaneous movements
proportional to the angle of inclination are obtained, since the
two hydraulic distributors corresponding to each single function
are engaged at the same time.
A B
COMBINED MANOEUVRES
N - Neutral
N
A - Loader arm lowering - Bucket folding D C

B - Loader arm lowering - Bucket opening
RWA22440
C - Loader arm lifting - Bucket opening
D - Loader arm lifting - Bucket folding
REMARK
To inhibit all movements, lock the controls by lifting the safety
bars in vertical position (see "Safety bars" (3-27)).
WEAM015303 3-31
Auxiliary hydraulic flow control 3
WARNING
q Avoid connecting any equipment to the hydraulic lines before said equipment has been correctly
installed from a mechanical point of view and locked to the machine front coupling.
q Never disconnect manually controlled equipment from the hydraulic lines (for example, hand-held
hydraulic hammer) while the equipment is operating.
q Only connect the hydraulic lines when the motor is off.

q To avoid serious injury, always operate the equipment while seated in driving position. Do not allow
anyone to get too close the machine or the equipment.
q Read the contents of the equipment instruction manual carefully before using the machine or carrying
out maintenance operations.
"Standard Flow" hydraulic system (2 lines)
The pedal (1) controls the hydraulic flow to the optional

equipment through 2 hydraulic lines at the left end of the arm.
For the dimensions of the quick hydraulic couplers, see
"C ON NEC TI ON OF THE CIRCUI T FOR H YDRA UL IC
EQUIPMENT" (6-12).
The flow is regulated by the pedal in proportion to the pressure

exercised on the pedal in both directions, starting from zero
(pedal horizontal), gradually up to a maximum value (maximum
lateral inclination).
To reverse the flow in the hydraulic lines and therefore the
movement of the optional equipment installed, the pedal should
be pressed in the opposite direction. RKAB1340
For how the pedal operates, see "Auxiliary hydraulic kit control
pedal" (3-33).
RWAA12671
3-32 WEAM015303
"High-Flow" hydraulic system (3 lines)
The pedal (1) and the button (2) control the hydraulic flow to
the optional equipment through the 3 hydraulic lines at the left
end of the arm.
" CONNE CTION OF THE CIRC UIT FOR HYD RAU LIC
EQUIPMENT" (6-12).
When the button (2) is pressed the standard flow is increased
so that it is possible to use the specific equipment.
The flow is in any event regulated by the pedal in proportion to

the pressure exercised on the pedal in both directions, starting
from zero (pedal horizontal), gradually up to a maximum value
RKAB1350
(maximum lateral inclination).
To reverse the flow in the hydraulic lines and therefore the
movement of the optional equipment installed, the pedal should
be pressed in the opposite direction.
For how the pedal and the button operate, see ""HIGH FLOW"
hydraulic system control (3 lines) (if installed)" (3-35) e
"Auxiliary hydraulic kit control pedal" (3-33).
RWAA12671
RWAA10481
(4) Auxiliary hydraulic kit control pedal
WARNING
q Always apply the safety guard (2) when the use of this
control is not required, during travel and when parking
the machine.
q When installing any hydraulic control equipment,

make sure that the control pedal (1) is always in 2
neutral position and covered by the safety guard (2).
1
Pedal (1) controls the supply and reversal of the oil flow to the
equipment and has three fixed positions (left, neutral, right).
REMARK RKAB1531
To use the pedal (1), lift the safety guard (2).
WEAM015303 3-33
q Neutral position (A) (HYDRAULIC CIRCUIT CLOSED).

When the pedal is in this position, it isn't possible to use the
optional equipment in any way. A 2
3 1
RKAB1540
q Pressed pedal (B) (HYDRAULIC CIRCUIT OPEN)

This position provides a unidirectional and constant oil flow
to the equipment that require it, such as the excavator, the B
asphalt cutter, etc...
Press the left side of the pedal (1) up to the maximum
travel and check that it locks into place with the lever (3).
1
To release the pedal (1) and return it to the neutral or
horizontal position, press the lever (3) forward and into 3
place as shown in Figure (A).
RWAA12660
q Bidirectional flow position.

This position is used for equipment with bidirectional
hydraulic circuit (multi-purpose buckets, drills, etc..).
Move the lever (3) to its location and press the pedal (1) in
the L or R to control the flow of oil to the equipment. The
quantity of oil conveyed in each direction is proportional to L
the pressure exerted on the pedal. 3 R
RWAA12670
3-34 WEAM015303
(5) "HIGH FLOW" hydraulic system control (3 lines) (if installed)
WARNING
q The flow increase of the HIGH FLOW controlled by the button (2) and by the pedal (1) should be
controlled with the operator seated in the driver's seat with the safety bars lowered, the engine
running and the brake button engaged. For further details, see "Safety bars" (3-27) and "Parking
brake" (3-36).
q Press the HIGH FLOW button again to stop the increased hydraulic flow.
q When the hydraulic flow increase is deactivated, if the pedal (1) (see "Auxiliary hydraulic kit control
pedal" (3-33)) is still inclined, the hydraulic oil flow to the equipment remains active in "Standard Flow"
mode.
The "High Flow" to the equipment is bidirectional, is controlled

by the pedal (1) (see "Auxiliary hydraulic kit control pedal" (3-
33)) and is proportional to the pressure exerted on the pedal in
both directions. The hydraulic and electric lines are positioned
on the left side of the loader arm.

" CONNE CTION OF THE CIRC UIT FOR HYD RAU LIC
EQUIPMENT" (6-12).
RKAB1350
RWAA12671
When the button (2) is pressed, the flow conveyed to the

hydraulic connections positioned on the left side of the loader
arm for the operation of the equipment is higher than the
standard flow.
2
RWAA10481
WEAM015303 3-35

The accelerator pedal (1) is located to the right of the operator
and controls the speed and the power of the motor.
Use the accelerator with care, especially when the machine is
under strain or is working in difficult conditions.
REMARK
Avoiding useless accelerations means reducing consumption
and extending the service life of both the engine and the 1
machine.
RWAA12700
(7) Parking brake
WARNING
q The parking brake engages automatically when the motor stops or when the safety bars are raised; its
engagement is due to the lack of pressure in the hydraulic system.
q Every time the engine is started or restarted, it is necessary to release the parking brake before
moving the machine.
q The machine must be positioned with the wheels resting firmly on the ground. If one of the wheels is
unstable or is resting on a small obstacle, the machine may move.
q Periodically check the functionality of the parking brake. Failure to comply with these instructions
may lead to serious accidents or even death.
q In case of failure of the hydraulic system, before the recovery of the machine release the negative
brake installed on the travel hydraulic motors (see "RELEASING THE PARKING BRAKE" (4-30)).
The braking action is obtained by pressing the switch (1) (LED

ON); the release is obtained by pressing the switch again (LED
OFF).
The parking brake is automatically engaged:
q When lifting the safety bars or when the operator raises

from the seat for more than 1.5".
1
In this case, to disengage the brake, the operator must sit
back down and press the switch (1).
q When the engine stops.
The push button releases the brake only when the engine is RWAA10460
running and all the safety devices are in function.
To inhibit travel when working with the arm or the front loader
only (e.g. when working on slopes), with the engine running,
operator seated and safety bars lowered, press the switch (1)
(LED on).
3-36 WEAM015303
WARNING
When travelling on roads, always lock the equipment control.
q Equipment block position
RKAC2612
q Equipment unblock position
RKAC2641
WEAM015303 3-37
WARNING
The use of the hand accelerator is allowed only under the indicated conditions; its use in other conditions
may lead to accidents.
The hand accelerator must be used during the warming up of

the engine and successively when operations with the optional
equipment are to be carried out; it can also be used for some
maintenance operations.
q Idling position (A): lever pushed fully forwards
RWAA9890
q Maximum speed position (B): lever pushed fully backwards
RWAA9900
3-38 WEAM015303
(10) Speed increase control
WARNING
q The speed increase function should be used only for the fast speed transfers of the machine; in any
other case, it is advisable to use the normal speed.
q Do not use the speed increase control when performing steering or counterrotation manoeuvres.
On the handle of the left joystick there is a button (1) that

allows the translation speed of the machine to be increased.
The speed increases when pressed; release the button to
return to normal speed.
RWAA11320
(11) Floating device control (if installed)

The right joystick grip is provided with a switch (1) that when
pressed (warning light on) (see "Floating device warning light"
(3-14)), frees the loader arm (floating position), that is, allows it
to automatically follow the undulations of the ground.
Press the switch again to restore the standard operating
1
conditions (warning light off) (see "Floating device warning light"
(3-14)).
RWAA11330
RWA35990
WEAM015303 3-39
(12) Right stabilizer control (if installed)
WARNING
q Before moving the machine in any way, make sure that the stabilizer feet are completely raised.
q Before travelling on roads, make sure that the safety locks of the stabilizer feet have been applied.
The right stabilizer is operated by means of the button (1)

installed on the left console and according to the indicated
positions.
1

N
RWA36010
(13) Left stabilizer control (if installed)
WARNING
q Before moving the machine in any way, make sure that the stabilizer feet are completely raised.
q Before travelling on roads, make sure that the safety locks of the stabilizer feet have been applied.
The left stabilizer is operated by means of the button (1)

installed on the left console and according to the indicated
positions.
1
N
RWA36020
3-40 WEAM015303
(14) Optionals
The right three-button joystick is used when the operator needs
to connect electro-hydraulic equipment with several functions. A B
Each push button corresponds to an electric line activated by a C A
pulse control: press the push button to activate the electric
contact; release the push button to deactivate the contact.
C
A B
-
+
C B
RWAB1120
WEAM015303 3-41
CAB FUNCTIONING
CAB 3
WARNING
q The cab is a safety element (operator protection in case of machine overturn or falling objects)
according to current standards (ROPS/FOPS level 1). If there is a collision against the machine, or in
case it turns over, have a Komatsu distributor check that the cab complies with the stiffness and
active safety standards the operator needs.
q For maintenance or routine operations, the cab must be raised; carry out this operation according to
the procedure described in section "TIPPING UP THE CAB" (3-46) and keep to all the safety
precautions indicated therein.
It is a semi-closed type of cab with rear and side glass.
Optional fittings can fully close-off the cab with the addition of a
front door.
For further details, see "CAB WITH FRONT DOOR" (6-19).
RWAA13300
EMERGENCY EXIT 3
The machine is provided with an emergency exit located in the
rear window (1).
In case of emergency, pull the plate (2) positioned on the upper
side of the window and remove the weather strip completely.
Push the window toward the outside.
RWAA13320
RKA28190
3-42 WEAM015303
FUNCTIONING CAB
STANDARD SEAT 3
It is a seat with longitudinal adjustment. The operator can
choose the driving position that is most suitable for his
physique.
The longitudinal adjustment of the seat is obtained by
operating the lever (1) and making the seat slide on the guides;
once the desired position has been found, release the lever
and carry out slight movements, in order to make sure that the
lock pin is engaged in its seat. 1
RKAC2690
CUSHIONED SEAT 3
Four different adjustments are possible:
q longitudinal adjustment;
q seat back inclination; 2

q adjustment of the suspension, aimed at dampening the
inevitable vibrations and jerks as much as possible;
The operator can choose the driving position that is most

suitable for his physique.
The longitudinal adjustment of the seat is obtained by

operating the lever (1) and making the seat slide on the guides;
once the desired position has been found, release the lever
and carry out slight movements, in order to make sure that the
lock pin is engaged in its seat.
The back adjustment is achieved by operating the lever (2);
operate the lever and try to find the position that is most
suitable for the operatorís physical structure. Three different
degrees of inclination are possible.
The adjustment of the suspension is carried out with the lever

(3), according to the operatorís weight. The suspension can be 1
stiffened or loosened according to the operator's needs; adjust 3
the suspension via the lever (3), turning it clockwise (to the RKAC2700
right) to stiffen the spring or anticlockwise (to the left) to loosen

it.
WEAM015303 3-43
CAB FUNCTIONING
SAFETY BELT 3
WARNING
q Before fastening the seat belt, make sure that the fastening brackets or the belt itself do not show any
anomaly. If there are damaged or worn parts, change the belt.
q The safety belt can be replaced also if there are not failures or wear signs according to the following
program.
After 5 years from the production date indicated on the belt back or every 3 years from first use,
whichever is the shortest period.
q Adjust and fasten the seat belt before operating the machine.
q Always fasten the seat belt when working with the machine.
q Make sure that none of the two parts of the belt is twisted.
The safety belt (1) is of the type with two coupling points and
adjustable length (2); it must be well tightened and hold the
operatorís hips, while leaving the upper part of his body
completely free.
2 1
Upon request, also roll-up safety belts are available.
RKAB0260
TECHNICAL DOCUMENTATION CASE 3
WARNING
The operation manual and the spare parts catalogue are
integral parts of the machine and must accompany it even
in case of resale.
The operation and maintenance manual must be handled with

care and kept aboard, so that it can be easily consulted at any
moment; put the manual in the technical documentation case
pos ition ed in side the c ab, wh ere als o the ownershi p
documents and the logbook are usually kept. RKAC2710
3-44 WEAM015303
FUNCTIONING CAB
FIRE EXTINGUISHER 3
CAUTION
q The machine is owner must provide for installing and
fixing the fire extinguisher where prescribed.
q Periodically make sure that the fire extinguisher is full.

1
If the operator expects that he may need a fire extinguisher (1)
on the machine, he must install it by fixing it on the rear left side
of the cab.
RWAA11430
FIRST AID KIT 3
CAUTION
Periodically make sure that the first aid kit contains the
necessary disinfectants, bandages, medicins, etc. and
check their conditions and expiry date.
The first aid kit must be installed by the owner of the machine
and positioned inside the cab, on to the right side of the rear
wall.
RWAA11440
TOOLBOX 3
The toolbox (1) is behind the seat.
RWAA11770
WEAM015303 3-45
TIPPING UP THE CAB FUNCTIONING
TIPPING UP THE CAB 3
WARNING
q Only tip over the cab when the machine is parked on solid, flat ground and with the arm raised.
Make sure that the surface where the machine is parked is not slippery.
q Before tipping over the cab, make sure that the motor bonnet is open.
q Two people are needed to tip up or lower the cab, one for each side; make sure that the handles and
the grip points are not greasy with oil or grease.
q After tipping up the cab always engage the safety splint pin of the cab anti-tilt catch.
q Do not carry out any operation on the machine if the safety split pin of the cab overturning protection
lock is not engaged.
q Always tighten the cab fastening screws with the torque indicated in "DRIVING TORQUES" (4-15).
Tipping over 3
1. Stop the machine on firm and level ground.
2. Raise the loader arm and secure it with the safety lock (see "LOADER LOCKS" (3-2)).
3. Block the controls by lifting the safety bars.
4. Stop the engine (see "STOPPING THE ENGINE" (3-77)
5. Remove the rear screws (1) that fasten the cab. Use a 19
mm hexagon spanner.
WARNING A
To tilt over the cab never remove the fixing screws (A) of
the rear anti-vibrating supports of the cab.
1
RKAB5850
6. With the help of another person, raise the rear part of the
cab using the appropriate handles and overturn it forwards
until it stops.
RWAB0030
3-46 WEAM015303
FUNCTIONING TIPPING UP THE CAB
7. Engage the safety split pin (2) of the cab overturning

protection lock (3).
2
RWAB0010
Lowering 3
WARNING
When lowering the cab, be careful to the hold points and
carry out the operation with the help of another person.
1. Remove the safety split pin (2) of the cab overturning

protection lock (3) and put it in the appropriate seat (4).
2. Lower the cab until it touches the support surface.

2
3. Put back the fastening screws (1) and tighten them with the
torque indicated in "DRIVING TORQUES" (4-15). 3
4
RWAB0040
WEAM015303 3-47
BONNETS FUNCTIONING
BONNETS 3
ENGINE HOOD 3
WARNING
q Do not open the engine hood when the engine is running.
q Do not use the machine without engine hood and do not start the engine when the hood is open,
unless this is expressly prescribed for certain maintenance operations.
Opening the battery cover 3

1. After unlocking the locks press the button (1) and lift the
motor bonnet (2).
RWAA13230
2. The maximum opening position is secured by the lifting

piston (3) locked in position by the safety catch (4).
RWAA13240
Closing the cover 3

1. Press the safety catch (4) of the lifting piston (3) and at the
same time lower the bonnet. Push it down until the lock
engages.
2. Lock with key.
NOTICE
Make sure that the safety retainer (4) is engaged every
time you open the hood.
3-48 WEAM015303
FUNCTIONING BONNETS
REAR PANEL 3
WARNING
q Do not open the rear panel when the engine is running.
q Do not use the machine without the rear panel and do not start the engine with open panel if this is not
expressly prescribed for certain maintenance operations.

q When inspecting or carrying out a maintenance operation inside the rear panel, always engage the
panel in the safety coupling to keep it open.
Opening 3
The rear panel (1) can be opened only after opening the engine
hood (for further details, see "ENGINE HOOD" (3-48)).
1
RWAA13250
1. Lift the lever (2) on the left side inside the machine and at
the same time turn the bonnet (1) until it opens as far as it
can.
RWAA13260
RWAA13270
WEAM015303 3-49
BONNETS FUNCTIONING
2. Fix the position with the catch (3) in the following way:
q Lift the retainer (3) and rotate it clockwise until it rests

against the rear cover (1).
q Release the retainer (3) and make sure that it has

been engaged correctly.
3
RWAA13290
RKAC2730
Closing 3
1. Release the catch (3), turn it anti-clockwise and bring it up
against the rear bonnet (1).
3-50 WEAM015303
FUNCTIONING FUSES
FUSES 3
NOTICE
q Before replacing the fuses, make sure the ignition key has been turned to the OFF position; wait about
a minute, turn the battery main switch to OFF and remove the key.
q If the fuses are oxidized, corroded or do not fit perfectly in their seat, replace them only with new fuses
having the same capacity.
The fuses relevant to the machine functions are grouped on a

single base positioned on the dashboard behind the seat.
RWAA11340
1 2 3 4
9 10 11
5 6 7 8
RWA35800
Position Capacity Involved circuit

1 3A Left parking lights, number plate light (optionals)
2 3A Control panel lights, right parking lights
3 15A Horn, low beam or front working lights
4 10A Switch, direction indicator lights (optionals)
15A Rear working lights, stop lights (optionals)
5
20A Rear work lights, stop lights (optional), rear windshield wiper
6 20A Power supply of joystick switches, floating device, pattern change
10A 12V socket, rotating beacon, interior cab light
15A 12V socket, rotating beacon, front windshield wiper (optional), interior cab light
7
12V socket, rotating beacon, front windshield wiper (optional), emergency lights
20A
(optional), cigarette lighter (optional)
Power supply of control panel, safety unit, solenoid valve stop, control bar sensor, seat
8 10A
sensor, brake switch
Reverse alarm, power supply of High-flow 3-way equipment hydraulic system
9 10A
(optionals), stabilizers (optionals), safety valves (optionals)
WEAM015303 3-51
FUSES FUNCTIONING
Position Capacity Involved circuit

7.5A Fuel pump, safety relay (against repeated starting), generator
10 Fuel pump, safety relay (to prevent repeat starting), generator, heating (optional), air-
15A
conditioner (optional)
11 30A Solenoid pull relay, servo control safety pressure switch
The fuse (12) of the fan exchanger of the air-conditioner (20A)

(optional) is located inside the base mounted on the dashboard
behind the seat and can be accessed after removing the
dashboard (B). B
RWAA11740
12
RKAC4660
The fuses (13) of the SSC device (optional) are located on the
dashboard behind the seat.
Fuses capacity: 3A - 10A

13
RKAC7530
3-52 WEAM015303
FUNCTIONING FUSES
GENERAL FUSES 3
NOTICE
q Before replacing fuses, be sure to first turn the starting switch to the OFF position, wait for over one
minute, then switch the battery disconnect switch to OFF and take out the battery disconnect switch
key.
q If the engine does not start when the start-up key is set to START, check the mains fuse and replace it,
if necessary.
The general fuses are located next to the battery and can be
accessed after tipping up the driver's cab. For further details,
see "TIPPING UP THE CAB" (3-46).
REMARK
General fuses are those high capacity fuses installed to protect
the electrical components and the wiring.
(1) General machine fuse (50A)
RWAB0740
(2) General air-conditioner fuse (30A) (optional)
RKAC4650
WEAM015303 3-53
FUSES FUNCTIONING
RELAYS 3
The relays are located inside the engine compartment and can
be accessed after the driver's cab has been tipped up (see
"TIPPING UP THE CAB" (3-46)).
They are grouped together inside the container fixed to the
right side of the frame and can be accessed after the cover (A)
has been removed.
RWAA9800
RWAA9810
(1) Solenoid pull timer (1”)

(2) Solenoid pull relay (engine stop)
(3) Safety relay (against repeated starting)
1
3
RWA32540
Other relays are grouped inside the base installed on the panel
(B) behind the seat and can be reached by removing the panel
(B).
B
RWAA11740
3-54 WEAM015303
FUNCTIONING FUSES
(4) Safety unit
RWA36050
(5) A - Stop lights

B - 1 way
C - 3 way
A B C
D - 2 way
E - Blinking
F - Detent high-flow
D E F
RWA36061
(6) Floating device control relay

(7) Parking brake relay
(8) Brake light deactivation control relay
8 6 7
RWA36071
(9) Air-conditioner exchanger and heating fan relay (optional) (2)
RKAC4662
WEAM015303 3-55
FUSES FUNCTIONING
FUSE AND RELAY OF COLD ARRANGEMENT 3

The fuse 60A (1) and the relay 12V - 70A (2) of Cold
Arrangement (optional) are located nside the engine
compartment and can be accessed after the driver's cab has
2 1
been tipped up (see "TIPPING UP THE CAB" (3-46)).
RKAC7540
3-56 WEAM015303
FUNCTIONING KOMTRAX SYSTEM
KOMTRAX SYSTEM 3
q KOMTRAX is a system that uses wireless communication technology to monitor machines.
q The KOMTRAX system can be used only after contacting the Komatsu Distributor and having entered into a
contractual agreement with him.
q As it is a wireless system, the KOMTRAX equipment uses radio waves; therefore, a due permit is required as
well as compliance with the regulations in force in the country or territory where the machine is used.
Contact a Komatsu Distributor before selling or exporting any machine fitted with the KOMTRAX equipment.
q The KOMTRAX system can be removed or disabled by the Komatsu Distributor as required, in case the
machine is sold or exported.
q Komatsu and its authorised Distributor shall not be liable for any problems or damage resulting from the
nonobservance of the safety precautions described herein.
GENERAL PRECAUTIONS 3
WARNING
q Do not remove, repair, modify or move the communication terminal, the aerial or the cables as this
may lead to failures or short-circuits in the KOMTRAX equipment or the machine itself.
The Komatsu Distributor will be in charge of removing and installing the KOMTRAX equipment.
q Do not flatten or damage the cables or wires. Do not pull the cables or wires hard.
Short-circuits and disconnected cables can cause failures or fire in the KOMTRAX equipment or the
machine.
q This machine is equipped with a two-way radio communication device KOMTRAX. Keep away from
any explosive area. If the machine must operate within 12 metres from an explosive area or from an
active electric exploder, the cable harness must be disconnected from the module KOMTRAX.
Otherwise, it may cause serious injuries or fatal accidents.
q This warning does not replace the requirements or regulations in force in the area or country where
this machine is operating. The following specifications are supplied in order to guarantee compliance
with all the applicable requirements and regulations.
Q The transmission rated power for the Komtrax transmitter is 5 - 10 watt.
Q The frequency operation interval for the Komtrax module is 148 - 150 MHz.
q If you have a pacemaker, make sure that the communication aerial is placed at least 22 cm from the
pacemaker as radio waves can adversely affect the pacemaker operation.
q Even if the starter key is turned to OFF, the KOMTRAX system can absorb a minimum quantity of
energy.
In case the machine is not used for a long period, strictly observe the instructions contained in
section ""LONG PERIODS OF INACTIVITY" (3-104)".
If the machine is not used for a long time, stop the engine, wait at least one minute, and afterwards
turn the battery main switch to OFF and extract the specific key.
Remember that when the battery main switch is turned to OFF, the KOMTRAX system does not work.
q Contact the Komatsu Distributor before installing protections or any other covering accessory onto
the opening roof.
WEAM015303 3-57
KOMTRAX SYSTEM FUNCTIONING
q Be careful not to let water deposit on the communication terminals or their cables.
q Do not disconnect or tamper with the KOMTRAX communication terminal; consult the Komatsu
Distributor in case of failures.
REMARK
As KOMTRAX is a wireless system, it cannot be used inside tunnels, undergrounds, buildings or in mountainous
areas where radio waves cannot be received.
Even when the machine is outdoors, it cannot be used in areas where radio signals are weak or areas not covered
by the signal.
3-58 WEAM015303
FUNCTIONING LOWERING OF THE ARM IN EMERGENCY CONDITIONS
LOWERING OF THE ARM IN EMERGENCY CONDITIONS 3

NOTICE
q A failure of the diesel engine during the working phase can cause the boom to block in a raised
position above the ground, and represent a serious danger to the operator.
q The operator should never leave the driver's seat with the boom raised, since passing under the boom
can cause severe injury or death.
The emergency exit of the operator from the driver's seat is permitted only if the boom is first lowered completely
to the ground, following the procedures described below. Passing under the stationary or blocked boom in the
raised position is strictly forbidden, unless the safety catch has previously been correctly inserted (see chapter
"LOADER LOCKS" (3-2)).
PROCEDURE TO BE FOLLOWED 3
1. Sit in the driver's seat with the safety bar down and
seatbelts fastened.
2. Keep people outside the operating range of the machine.
3. Turn the ignition key to position "I" (ON).
4. Press the activation button (1) on the left side.
5. Keep a visual control on the working area, and with

extreme caution, push the lever of the right joystick
forward, managing -in a slow and controlled manner- the
complete descent of the boom to the ground.
1
RWAA10460
6. Return the ignition key to position "O" (OFF) and exit the
machine.
NOTICE
In the event of failure and in the absence of any form of
ener gy, the boom is not lowered with the method
described above, and a Back-up emergency device is
necessary to lower the boom.
WEAM015303 3-59
LOWERING OF THE ARM IN EMERGENCY CONDITIONS FUNCTIONING
WARNING
q The operator must be fully aware that when engaging the Back-up Emergency Device for the descent
of the boom, all Standard Safety Systems provided on the machine are DISABLED.
With this manoeuvre, the safety system that safeguards the operator is excluded. Therefore the
activation of this device is only allowed in extraordinary emergency situation and in the absence of
any form of energy, and only from the driver's seat and with the safety bar lowered.
q Activating the red knob of the back-up emergency device when the operator is not in the standard
driver's position can result in serious injury or death for the operator and any persons present in the
operating range of the machine.
q Keep away all people within the operating range of the machine before using the boom descent
emergency device.
BOOM DESCENT BACK-UP EMERGENCY DEVICE 3

(to be used only and exclusively in case of failure and in the absence of any form of energy)
PROCEDURE TO BE FOLLOWED 3
1. Sit in the driver's seat with the safety bar down and
seatbelts fastened.
2. Keep people outside the operating range of the machine.
3. Grip the red knob (1) of the emergency device positioned

on the lower right side of the seat.
4. Keep a visual control on the work area, pull the red knob of
the device upwards, keeping it raised until the complete
descent of the boom to the ground is performed.
1
5. Exit the machine.
REMARK
The boom stops lowering at any time by releasing the control
knob. To resume the descent, repeat the procedure in
sequence.
RKAC5400
3-60 WEAM015303
FUNCTIONING USE OF THE MACHINE AND RELATED CONTROLS
USE OF THE MACHINE AND RELATED CONTROLS 3
BEFORE STARTING THE ENGINE 3
Visual checks 3
Before starting the engine, look around the machine and under the machine to check for loose nuts or bolts, oil,
fuel or coolant leakages, and check the conditions of the work equipment and the hydraulic system. Check also for
loose wires, excessive gaps, and accumulation of dust in places that reach high temperatures.
WARNING
q When opening the engine bonnet to carry out control and maintenance operations, always open it
until it is fixed in the stop position.
q Immediately remove any flammable materials that may have accumulated around the battery, the
exhaust silencer or other hot parts of the engine. Any oil or fuel leaks may cause fire in the machine.
Always carry out accurate controls and repair the possible failures; if they repeat, contact the
Komatsu distributor.
Carry out the following inspection and cleaning operations every day before starting the engine.
1. Check the work equipment, the cylinders, the articulations and the pipes for damage, wear, excessive play. If
any anomaly is observed, provide for the necessary repairs.
2. Remove dust and dirt from the areas around the engine, battery and radiator. Make sure that no dirt or dust
has accumulated around the engine or radiator. Check also that there is no flammable material (dry leaves,
twigs, etc.) accumulated around the exhaust silencer, the hot parts of the engine or around the battery.
Remove all dirt, dust, and flammable materials.
3. Check for water or oil leaks around the engine. Make sure there are no oil leaks from the engine or water leaks
from the cooling system. If any anomaly is observed, provide for the necessary repairs.
4. Check the fuel supply line for fuel leaks. Make sure that there are no fuel leaks or damage in fuel supply pipes.
If any anomaly is observed, provide for the necessary repairs.
5. Make sure that there are no oil leakages from the hydraulic system, the hydraulic tank, pipes, and joints. Make
sure that there are no oil leakages. If any anomaly is observed, provide for the necessary repairs.
6. Check the state of wear of the tyres and the condition of the rims.
7. Check the driver's post access handles and the steps to get on the machine. Make sure that there are no
damaged or loose bolts, repair any damaged parts and tighten any loose bolts.
8. Check for any abnormalities in the warning lights and indicators. If any anomaly is observed, provide for the
necessary repairs. Clean any dirty surface.
9. Check the seat belt and the relevant couplings. If there is any damage or anomaly, change them with new
ones.
WEAM015303 3-61
USE OF THE MACHINE AND RELATED CONTROLS FUNCTIONING
Checks performed before starting the engine 3

Carry out the checks listed below every day before starting the engine.
Check the coolant level and top up
WARNING
q Do not remove the radiator cap, unless such operation is absolutely necessary. Before checking the
coolant level, wait for the engine to cool down and check the expansion tank.
q Immediately after the engine has stopped, the coolant is very hot and under pressure. Removing the
cap in these conditions to check the coolant level may cause a burn hazard. Before removing the cap,
wait until temperature is reduced and loosen the cap slowly to release the remaining pressure.
1. Raise the engine hood (see "ENGINE HOOD" (3-48)) ) and

open the rear panel (see "REAR PANEL" (3-49)).
2. Make sure that the coolant level is included between the
MIN and MAX marks on the expansion tank (1). If the level
is low, top up through the filler neck of the tank (1), until
reaching the MAX mark. MAX
1
3. Put back the cap after topping up.
MIN
4. If the expansion tank is empty, make sure that there are no

leakages and check the coolant level in the radiator. If
necessary, add coolant in the radiator and also in the
expansion tank.
RKAB1620
3-62 WEAM015303
Checking the engine oil level and topping up
WARNING
Soon after the machine has been stopped the engine is very hot and may cause burns; let the engine cool
down to 40-45°C before carrying out any check.
REMARK
q If the engine has just been stopped, before checking the engine oil level wait approximately 15 minutes, in
order to allow the engine to cool down.
1. Raise the engine hood. For further details, see "ENGINE

HOOD" (3-48).
2. Remove the dipstick (1) and wipe it with a cloth.
3. Insert the dipstick completely into its position, then pull it

out and check the oil level. 1 MAX.
MIN.
RKAC4370
4. Oil level must be between references MIN and MAX; if the

oil level is close to reference MIN, top up through the filler
(2) with the oil adapted to ambient temperature indicated in
the table of lubricants (see "FUEL, COOLANT AND
LUBRICANTS" (4-12)).
NOTICE 2
The engine is equipped with an oil vapour recovery and
recirculation device.
Be careful that the oil does not exceed the limit marked H
to prevent oil from entering the combustion chamber and
cause emissions of white smoke and high engine rpm.
RWAB0910
WEAM015303 3-63
Check fuel level and top up
WARNING
q When refuelling, avoid spilling fuel, since this may cause a fire hazard. If some fuel should
inadvertently be spilled, clean the dirty area immediately.
q Fuel is highly flammable; do not use naked flames and do not smoke when refuelling. Thrust the filling
gun into the filler.
1. Insert the key in the ignition switch and turn it to position

ON.
2. Check the fuel level on the fuel gauge (1). If the level is low,
unlock the lock, remove the cap and top up through the
filler (2).
1
q Tank capacity: 50 l
H
3. Avoid filling the tank completely and leave enough space F
for the fuel to expand. C
E
4. After filling up, tighten the cap (2). P
NOTICE
q It is advisable to refuel after work, in order to avoid the
formation of water condensate. RWA32420
RWAA13401
3-64 WEAM015303
Check the oil level in the hydraulic tank and top up
WARNING
q The oil level in the hydraulic circuit must be checked
with cold oil and the machine positioned on a level
surface with the bucket resting on the ground.
q Restore the level after having stopped the engine and

removed the residual pressure of the equipment (see
"REMOVAL OF RESIDUAL PRESSURE IN THE CIRCUIT
FOR HYDRAULIC EQUIPMENT" (6-11)) and the tank by
slowly releasing the filler cap.
RWA37070

HOOD" (3-48).
2. Make sure that the oil level is included between the H and
L marks on the sight gauge (1).
NOTICE
q When topping up, do not exceed the (H) level. This
would damage the hydraulic circuit and make the oil
flow out.
1
q If too much oil is added when topping up and this
exceeds the level (H) on the indicator, drain off the
excess oil.
RWAA10710
3. If the oil level is below the L mark, remove the filler cap (2)
and top up using the oil recommended in the lubricant
chart (see "FUEL, COOLANT AND LUBRICANTS" (4-12)).
RWAA13411
REMARK
The oil level varies according to its temperature. Then keep to
the following instructions:
q Before operation: near level (L)
(Oil temperature ranging from 10°C to 30°C)
q Normal operation: near level (H)

(Oil temperature ranging from 50°C to 80°C)
WEAM015303 3-65
NOTICE
q If a continuous or abnormal drop in pressure occurs,
inspect the seals of the hydraulic circuit, the pistons
and the pump thoroughly.
q Make sure the hydraulic oil tank is pressurised to

prevent the pump from sucking in air.
3-66 WEAM015303
Checking the decanting device and cleaning
WARNING
q Fuel is flammable; neither use naked flames, nor smoke while draining it.
q If some fuel should inadvertently be spilled, clean the dirty area immediately.
Check
1. Open the engine cover (see "ENGINE HOOD" (3-48), raise

the loader arm and apply the safety catch (see "LOADER
LOCKS" (3-2).
2. If the decanting device red ring (1) is at the bottom of the

container, it means that there is no water.
If the ring (1) floats, it means that there is water up to the
ring lower surface; therefore, it is necessary to drain water
following the procedure below.
Cleaning
1. Turn the cock (2) to close the fuel flow.

RWAB0050
2. Loosen the wing cap (3) and drain the condensate until
clear Diesel oil flows out.
3. Open the fuel cock (2).
4. Drain the fuel tank as described in paragraph "DRAINING

THE FUEL TANK" (4-29). 2
5. Bleed the fuel supply circuit as described in paragraph
"CHANGING THE FUEL FILTER ELEMENT" (4-42).
3
NOTICE
If the filtering element is clogged or damaged, change it. 1 RKAC4390
3
RKAC4380
WEAM015303 3-67
Checking the wiring system
WARNING
q If fuses are corroded, rusted or do not hold well in place, replace them with fuses featuring the same
rating; before replacing a fuse, make sure that both the starter key and the battery main switch are
turned to OFF.
q If cable harness have short-circuit traces, contact the Komatsu distributor to find the failure cause and
repair it.
q Before checking the wiring, take all the necessary precautions to ensure safety.
q Always keep the battery surface clean and make sure that the charge level warning light is always
visible.
Make sure that the fuses are not damaged, that fuses with the required capacity are used, that there are no
disconnected, broken, or short-circuited wires; furthermore, check the terminals, and tighten any loose ones.
Carefully check the cables of the battery, the starter and the alternator.
In addition, remove any flammable material that may have accumulated around the battery.
For troubleshooting and repairs, contact your Komatsu distributor.
3-68 WEAM015303
Adjustment 3
1. Adjust the position of the seat before starting work or when taking the place of another operator. For further
details, see "STANDARD SEAT" (3-43) and "CUSHIONED SEAT" (3-43).
WARNING
The seat should be adjusted in such a way that the control levers and the switches can be easily accessed
by the operator seated with his back against the backrest.
2. If there are rear-view mirrors, check them and adjust them. For further details, see "CHECKING THE REAR-
VIEW MIRRORS (if installed)" (2-36).
3. Adjust the safety belts. For further details, see "SAFETY BELT" (3-44).
Operational checks 3
WARNING
q All the checks must be carried out by the operator while seated, with fastened safety belt.
q When the machine is off after being used or after maintenance work, some safety device might have
been inadvertently removed; check that the safety devices of the equipment controls have been
engaged and that the equipment cannot suddenly move creating dangerous situations.
Check that:
1. the safety bars are in a locked position. (For further details, see "Safety bars" (3-27).
2. the manual accelerator is in the minimum position. (For further details, see "Hand accelerator" (3-38)).
3. the controls are in the idle position. (For further details, see "Left servo control lever" (3-28) and "Right servo
control lever" (3-30)).
4. the parking brake has been engaged. (For further details, see "Parking brake" (3-36)).
Turn the ignition switch to ON and check that:
1. the beeper is working correctly. (For further details, see "Horn" (3-20)).
2. the indicator lights on the dashboard do not signal any faults.
WEAM015303 3-69
Starting the engine 3
Start-up with hot engine or mild weather
WARNING
q Before starting the engine, carefully read the instructions and information regarding safety contained
in this manual and make sure that you know the controls. Once the engine is started, the operator is
absolutely responsible for the damages deriving from false manoeuvres or failure to observe safety
regulations..
q Never try starting the engine by short circuiting the starter motor terminals. This may cause serious
injury or even fires.
q Start the engine only while seated with fastened seat belt.
q Before starting the engine, make sure that there is no one within the operating range of the machine
and sound the horn.
q Exhaust gas is toxic. When starting the engine in closed places, make sure that there is sufficient
ventilation.
NOTICE
q Do not make the starter run for more than 20 seconds without interruption. If the engine does not start,
wait at least 2 minutes before trying again.
q Before starting the engine, make sure that the battery main switch is turned to ON (see "Battery main
switch" (3-24)).
1. Turn the ignition key to position START to start the engine.
2. As soon as the engine starts, release the key, which will

automatically return to position ON.
3-70 WEAM015303
Starting with cold engine or in cold climates
WARNING
q Before starting the engine, carefully read the instructions and information regarding safety contained
in this manual and make sure that you know the controls. Once the engine is started, the operator is
absolutely responsible for the damages deriving from false manoeuvres or failure to observe safety
regulations..
q Never try starting the engine by short circuiting the starter motor terminals. This may cause serious
injury or even fires.
q Start the engine only while seated with fastened seat belt.
q Before starting the engine, make sure that there is no one within the operating range of the machine
and sound the horn.
q Never use starting aid fluids, as they may cause explosions.
q Exhaust gas is toxic. When starting the engine in closed places, make sure that there is sufficient
ventilation.
NOTICE
q Do not make the starter run for more than 20 seconds without interruption. If the engine does not start,
wait at least 2 minutes before trying again.
q Before starting the engine, make sure that the battery main switch is turned to ON (see "Battery main
switch" (3-24)).
q For specific applications in cold climates, request the "COLD ARRANGEMENT" configuration to your
Komatsu Dealer.
When starting the engine in cold climates, proceed as indicated

below.
1. Pull the accelerator lever half-way.
RWA32490
WEAM015303 3-71
2. Keep the key in the ignition switch in preheating position

(HEAT) and make sure that the preheating warning light
comes on.
After approximately 13 seconds, the warning light goes
out, indicating that the preheating phase has been
completed.
3. When the preheat light goes out, turn the ignition key to
(START) to start the motor for a maximum of 15 seconds.
4. As soon as the motor starts release the key, which

automatically returns to the ON position and put the
accelerator to minimum.
3-72 WEAM015303
AFTER STARTING THE ENGINE 3
WARNING
q Emergency stop
If a failure has occurred or an anomaly has been observed, turn the ignition key to position OFF.
q If the work equipment is operated without warming up the engine sufficiently, the response of the work
equipment to the movements of the control lever will be slow, and the work equipment may not move
as desired by the operator, so always carry out the warming up procedure. Particularly in cold areas,
be sure to carry out the warming up procedure correctly.
Running-in 3
CAUTION
Komatsu machines are adjusted and tested completely before shipment. However, operating the machine
under severe conditions at the beginning can adversely affect the performance of the machine and
shorten its life.
The running-in stage should last for the first 100 hours of operation (as indicated by the hour meter).
During running-in, follow the instructions given in this manual.
q After starting the engine, let it idle for 5 minutes, in such a way as to warm it up gradually before actual
operation.
q Avoid operating the machine with the limit loads allowed or at high speed.
q Immediately after starting the engine, avoid sudden starts, sudden accelerations, unnecessary sudden stops,
and sudden changes in direction.
q After the first 50 hours of use, carry out the following operations, in addition to those to be performed every 50
hours:
Q Check the gearing chain tension.
Q Check the wheel nut tightening
q After the first 250 hours of use, carry out the following operations, in addition to those to be performed every
250 hours:
Q Change the hydraulic circuit drain filter.
Synthetic biodegradable oil type HEES

On machines in which the synthetic biodegradable oil type HEES is used, carry out the following operations in
addition to the routine maintenance:
q After the first 50 hours of operation, change the hydraulic circuit drain filter.
q After the first 500 hours of operation, change the hydraulic circuit oil.
NOTICE
q When changing the oil filters (cartridges), check their inner part to make sure that there are no
deposits.
If considerable deposits are observed, find out what may have caused them before starting the
machine.
q The number of operating hours is indicated by the hour meter. (See "Hour meter" (3-10)).
WEAM015303 3-73
Controlling the operation of the safety devices 3

NOTICE
Failure to comply with this control places the machine in a non-operational condition with the controls
inactive even when the engine is running.
This control is required and necessary to verify the correct operation of the safety devices and related
components.
To verify the correct operation of the safety devices proceed as follows.
1. Sit in the driver's seat, lower the safety bars and start the
engine.
2. The red indicator light (A) of the panel is on.
RWA31911
3. Lift and lower the safety bars (see "Safety bars" (3-27)).
RWAA9921
4. Press the button (P) (red indicator light off) (see "Parking
brake" (3-36)).
P
RWAA10461
3-74 WEAM015303
5. The green indicator lights (B) and (C) of the panel are on
and the machine is operational.
C
B C
RWA31912
Stability and engine noise control 3

q Verify that there are no unusual noises when the engine is started, when the engine is idling or when the rpm
is increased slightly.
q Check that the engine starts easily and smoothly; if abnormal noise is heard, contact your local Komatsu
distributor for inspection.
Engine acceleration and deceleration check 3

q Check that the engine speed increases regularly when the throttle lever is moved from minimum to maximum.
q Perform these checks in a safe place, being careful not to damage the surrounding areas.
q In case of malfunction of the engine at low speed and in acceleration, and when these conditions persist, the
engine may be damaged or the operations performed are likely to become dangerous and cause accidents;
contact your local Komatsu distributor for inspection.
WEAM015303 3-75
Warming the engine 3

NOTICE
q Do not carry out any operation and do not shift the levers suddenly when the hydraulic oil temperature
is too low. Always carry out the warming up operations. This will lengthen the life of the machine.
q Do not accelerate abruptly before completing the warming-up operations. Do not let the engine run at
low idling or high idling speed for more than 20 minutes without interruption. If it is necessary to let
the engine idle, accelerate every now and then or increase the speed up to an intermediate value.
After starting the engine, let it warm up before starting work. Carry out the operations and checks indicated below.
1. Bring the manual accelerator lever to minimum acceleration speed. (For further details, see "Hand
accelerator" (3-38).
REMARK
q Do not accelerate completely or abruptly until the coolant temperature has reached at least 60°C.
q To reduce the time necessary to warm up the engine, accelerate now and then.
q During the warming up of the engine, check the colour of the exhaust gas and if there are abnormal noises or
vibrations; any anomaly must be verified and its cause must be eliminated.
2. Release the safety device of the controls by lowering the safety bars (see ). (For further details, see "Safety
bars" (3-27)).
3. Slowly extend and retract the lifting and bucket cylinders completely for several times.
4. Lower the bucket to the ground and lock the safety device again by lifting the safety bars. (For further details,
see "Safety bars" (3-27)).
3-76 WEAM015303
STOPPING THE ENGINE 3

NOTICE
q The sudden stop of the engine while it is running shortens its life.
q Do not stop the engine suddenly, except in case of emergency; It is likewise recommended not to stop
the engine suddenly if it has been running for a long period and is still hot; in this case, let the engine
idle for about 5 minutes, in order to allow it to cool down gradually before stopping it.
1. Rest the work equipment on to the ground.
2. Shift the levers to the neutral position and engage the

safety devices. (For further details, see "Safety bars" (3-
27)).
RWAA9950
3. Shift the accelerator lever to the idling position.
RWA32520
4. Turn the ignition key to position OFF to stop the engine.

5. Remove the key.
WEAM015303 3-77
HOW TO MOVE THE MACHINE 3
WARNING
q Before moving the machine, make sure that you know the control functions and all the relevant safety
regulations perfectly.
q The operator must be seated in the driving position with fastened safety belt.
q Before moving the machine, make sure that there is no one within its operating range and that there
are no obstacles in the surrounding area.
q Be extremely careful when engaging the reverse and make sure that there are no persons, working
means or obstacles in the way.
q Avoid manoeuvres or changes of direction when travelling at full speed, since the manoeuvres carried
out in these conditions cause abrupt movements.
q Do not use the speed increase function when changing direction or carrying out a counter-rotation.
q Before reversing, make sure that the sound alarm device is in good operating conditions.
GOING FORWARDS AND BACKWARDS 3

1. Release the parking brake. (For further details, see
"Parking brake" (3-36)).
RWAA11161
2. Pull the hand accelerator lever and set the engine running
at idling speed.
RWA32510
3-78 WEAM015303
3. Operate the lever (1), shifting it forward to make the

machine advance or backward to make it move in reverse.
REMARK
q The alarm sounds when the lever is moved into reverse.
1
RWAA11470
RWA31930
STEERING THE MACHINE (CHANGING DIRECTION) 3
WARNING
q If possible, avoid any abrupt change of direction. Counterrotations should be carried out with the
machine running at moderate speed.
q When travelling on roads, avoid carrying out counterrotations, since they may create dangerous
situations; carry out counterrotations only during work.
CHANGING DIRECTION WHEN THE MACHINE IS NOT MOVING 3

When steering to the left:
q Push the translation lever towards the left diagonally at 45°
to go FORWARDS.
q Pull the translation lever towards the right diagonally at 45°

to go BACKWARDS.
N
RWA31940
WEAM015303 3-79
When steering to the right:
q Push the translation lever towards the right diagonally at

45° to go FORWARDS.
q Pull the translation lever towards the left diagonally at 45°

to go BACKWARDS.
N
RWA31950
CHANGING DIRECTION WHEN THE MACHINE IS MOVING 3

When steering to the left:
q Turn the translation lever anti-clockwise diagonally at 45°.
RWA31960
When steering to the right:
q Turn the translation lever clockwise diagonally at 45°.
RWA31970
3-80 WEAM015303
COUNTER-ROTATION WITH THE MACHINE AT A STOP 3

Counter-rotation towards the left:
q Move the translation lever to the left at an angle of 90° with

respect to the longitudinal axis.
RWA31980
Counter-rotation towards the right:
q Move the translation lever to the right at an angle of 90°

with respect to the longitudinal axis.
RWA31990
WEAM015303 3-81
MAXIMUM IMMERSION DEPTH 3
WARNING
q If it is necessary to work with the machine immersed in water on river banks or sea shores, always
check the water depth and the current flownte.
q Make sure that the surface on which you are working is sufficiently firm.
If it is necessary to work with the machine immersed in water, make sure that the maximum immersion depth does
not exceed 21 cm and in any case that the engine cooling fan does not touch the water, since it may get damaged
or even break.
21 cm
RWA37450
WARNING
q When working in water or on muddy ground, lubricate the articulated joints more frequently than
usual.
q After work, remove any dirt or mud and lubricate the articulated joints.
3-82 WEAM015303
PRECAUTIONS TO BE TAKEN WHEN TRAVELLING ON SLOPES 3
WARNING
q Before working on slopes, always check the functionality of the parking brake.
q Always go up or down slopes at moderate speed and with the heavier end of the loader always
directed towards the top of the slope.
q When going up or down slopes, keep the equipment lowered; movements with raised arm may cause
the machine to overturn.
q Do not use the speed increase function when the machine travels on slopes.
q Always operate the machine or travel in such a way as to be able to stop it safely at any time if it slips
or becomes unstable.
q Do not move on slopes with inclination exceeding 15°, since the machine may overturn.
When working on slopes some precautions should be taken to avoid risks for the operator and anyone in the
vicinity; the checks and operations to be carried out are the following:
1. Always check the work area for snow, landslips, gravel, loose ground and anything that may suddenly modify
the work conditions and the stability of the machine.
2. When moving the machine during work, always lower the bucket.
3. Never change direction on slopes; lateral motion should be carried out on level surfaces or with a slope not
exceeding 10°.
4. When going up or down a slope with empty bucket, make
sure that the bucket is always directed downwards with
respect to the machine body.
Max. 15°
RKA17830
Max. 15°
RKA17840
WEAM015303 3-83
5. When going up or down a slope with full bucket, make sure

that the bucket is always directed upwards with respect to
the machine body.
Max. 15°
RKA17850
Max. 15°
RKA17860
Braking when travelling downhill
To brake when travelling downhill, shift the travel levers to the neutral position. This will automatically engage the
brakes.
When the engine stops on a slope
If the engine stops when the machine is travelling uphill, shift the travel levers to the neutral position, lower the
bucket to the ground, stop the machine, then start the engine again.
Precautions to be taken on slopes
q Do not open or close the cab door during travel or when working on slopes.
q Always keep the cab door closed or locked in full open position.
3-84 WEAM015303
USING THE WORK EQUIPMENT 3
WARNING
q All operations are possible only after controlling the operation of the safety devices (see "Controlling
the operation of the safety devices" (3-74)).
q Always fasten the safety belt before any manoeuvre.
q Carry out all the possible movements and make sure that the control levers operate correctly.
q If visibility is insufficient or there are ducts of any kind, proceed at low speed and ask the assistance
of another person.
q Always warn the persons present in the work site, even if they are authorized, by means of the horn.
(See "Horn" (3-20)).
q If a fault causes the machine to come to a standstill with the equipment raised, follow the procedure
set out in the paragraph "LOWERING OF THE ARM IN EMERGENCY CONDITIONS" (3-59).
NOTICE
The basic illustrations shown are those necessary for a correct use and exploitment of the machine; the
operator must get to know the controls and the described operating method and learn how to organize
work in a free area while seated in the driving position.
ORGANIZING THE WORK AREA 3

If after a first inspection the area results to be uneven,
e n c u m b e r e d w i t h b i g o b s ta c l e s o r c h a r a c t e r i z e d b y
considerable differences in height, before starting work level
the ground as much as possible, both for the machine and for
the vehicles to be loaded.
This preliminary operation will shorten the time needed for
carrying out the work, will provide a better result for the
operator from a mental-physical fatigue viewpoint, as well as
regarding the stress on the machine's parts; it will also
substantially reduce the time needed for loading the trucks
used to transport the material.
RKA28200
For the best performance the movements of the equipment
need to be synchronised with the machine's translation by
using the levers gently in a continuous way and without any
jerking.
Changes in direction should be carried out correctly with a wide

turning radius; tight turning radiuses or counter-rotations put
unnecessary stress on the machine and cause the tyres to
wear out quickly.
RKA28210
WEAM015303 3-85
LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES 3

The efficiency of the bucket depends on how the operator
begins to load; keep to the following rules:
1. Start moving with the arm completely lowered and direct

the bucket toward the base of the heap.
RWA37480
2. While the material on top of the heap falls into the bucket,
gradually raise the arm and at the same time fold the
bucket until reaching the end of stroke.
RWA37490
3. Invert the machine motion and dump the bucket on to the

truck.
REMARK
Start loading the truck from the cab side and, if the material is
sufficiently homogeneous, dump from the maximum height in
order to increase the compactness of the material and its
distribution on the loading surface.
RWA37500
4. After removing the heap completely, incline the bucket

forward, lower the arm until raising the front wheels slightly
and, proceeding in reverse, level the ground distributing
the material uniformly.
5. Repeat the operation reducing the inclination of the bucket
for the finishing work.
RWA37510
3-86 WEAM015303
LOADING MATERIAL ON SLOPES 3
WARNING
q The loading of material on slopes is to be carried out
only if absolutely necessary, always going up with the
bucket directed forward.
q Go down slopes in reverse, with the loader directed

forward and lowered bucket.
q Move changing direction slowly and with the bucket

lowered as much as possible.
q Absolutely avoid reaching the transversal position

with respect to the slope direction.
q Sudden movements of the bucket and dangerous RWA37520

positions may cause the machine to overturn and
cause serious damage or even death.
RWA37530
DIGGING METHOD 3
1. At the beginning of work, keep the bucket at the correct
penetration angle.
RWA37540
2. Once the desired digging depth has been reached, position

the bucket with its back parallel to bottom of the excavation
and then start filling.
RWA37550
WEAM015303 3-87
3. During the collection phase, make the bucket and the arm
move simultaneously; combined movements facilitate the
filling of the bucket and therefore increase productivity.
4. The removal depth must be correct and suitable for the

type of ground; an excessive digging depth may cause the
locking of the movements due to the overloading of the
engine and pump, and therefore slow down the digging
operations.
5. To dump material on heaps, unload the bucket as soon as

it gets near the dumping area; the inertia resulting from the
movement will ensure the compaction of the material with
RWA37560
no need to use the bucket for this purpose, which avoids
impacts and vibrations that facilitate the wear of pins and
bushings.
q Correct method.
The bucket starts digging with a slight penetration angle.
RWA22930
q Incorrect method.
If the penetration angle is too wide, the bucket is thrusted
downwards, slowing down the digging work.
RWA22940
3-88 WEAM015303
REPLACING THE BUCKET OR THE EQUIPMENT 3
WARNING
q Stop the machine on a firm and level surface and lower the equipment to the ground.
q Before leaving the machine, stop the engine, remove the residual pressures (see "REMOVAL OF
RESIDUAL PRESSURE IN THE CIRCUIT FOR HYDRAULIC EQUIPMENT" (6-11)) and place the safety
bars in the locking position (see "Safety bars" (3-27)).
q Clean the upper and lower areas involved in the installation of the bucket or the equipment, removing
any trace of dirt or debris, before connecting or disconnecting them to/from the rapid coupling.
q Before starting work, make sure that the rapid coupling pins are completely engaged, that they
protrude from the tabs (slots) provided on the bucket or on the equipment and that the coupling levers
are lowered in horizontal position. After locking the equipment and before starting work, make sure
that the locking pins are correctly engaged and that the length of the protruding parts of the pins is in
compliance with the prescribed safety values (see "CONTROL AND ADJUSTMENT OF THE POSITION
OF THE LOCKING PINS" (3-93)).
q Lubricate the levers as required and remove any dirt or debris. Lubricate the connection pins as
required and keep the area around the pins free of dirt and debris. Always grease the pins with the
bucket resting on the ground. Grease according to the routine maintenance schedule or when
changing the bucket.
q Avoid using your fingers to align the holes, since they may be cut in case of sudden or uncontrolled
movements.
The loader has been designed in such a way as to allow various types of buckets or special equipment to be
installed.
To facilitate the change procedure, the machine is equipped with a special universal tool carrier, called "PAN-
TACH", which makes it possible to install and remove the bucket or the equipment by means of spring-loaded
levers and a pin latching system that secures the machine coupling to the bucket or the equipment.
LOCKING THE BUCKET OR THE EQUIPMENT
1. Rotate the levers (1) downwards in horizontal position.
1 RWAA9970
WEAM015303 3-89
RELEASING THE BUCKET OR THE EQUIPMENT
1. Rotate the levers (1) upwards in vertical position.
CAUTION
For the installation of equipment not described in this
manual, read and keep to the instructions given in the 2
user's manual supplied by the manufacturer of the
equipment in question.
1
RWAA9960
REMOVING THE BUCKET OR THE EQUIPMENT
WARNING
Do not remove the bucket or the equipment when they are lifted or when a suitable support is not
available: if they fall down, they may cause serious damage and even death. Carry out all the operations
with the bucket or the equipment resting on the ground.
1. Lower the arm completely and rest the bucket on to the

ground in horizontal position.
2. Stop the engine, remove the residual pressures (see

FOR HYDRAULIC EQUIPMENT" (6-11)) and place the
safety bars in the locking position (see "Safety bars" (3- 1
27)).
3. Rotate the levers (1) towards the outside in vertical position

to release the coupling pins (2).
4. When removing the equipment with an independent

RWAA10000
hydraulic circuit, and before uncoupling the equipment
holder, stop the flow of oil to the equipment with the pedal
of the auxiliary kit and disconnect the coupling pipes. See
"CONNECTION OF THE CIRCUIT FOR HYDRAULIC
EQUIPMENT" (6-12).
RWAA11510
3-90 WEAM015303
5. Start the machine again and move gradually in reverse, at

the same time rotating the tool-holder plate (3) forward until
releasing it from the upper seat on the bucket (4).
4
RWAA9990
CONNECTING THE BUCKET
WARNING
q Connect all the equipment only to the tool carrier.

q Make sure that the PAN-TACH coupling pins are completely in the housings of the equipment and that
the control lever is in a horizontal position.
q Avoid using your fingers to align the holes, since the may be injured or even cut off.
1. Before entering the machine, check that:
q -the front surface of the tool-holder plate is free of any

mud residues
q -the levers (1) are at their vertical limit and can move 1
smoothly
q -the connection pins (2) are fully retracted
2. Enter the machine, fully lower the safety bars, and start up
the engine. 2
RWAA10240
3. Tilt the tool-holder (3) forwards, and gradually approach

the bucket (4) until its upper hooking edge is centred with
the two upper edges of the tool-holder.
4. Slowly raise the arm and at the same time fold the tool-
4
holder until it is completely engaged in its seat.
5. Draw the bucket fully back as far as it will go then, keeping
it held slightly back, lower it onto the ground.
3
RWAA9990
WEAM015303 3-91

FOR HYDRAULIC EQUIPMENT" (6-11)) and place the
safety bars in the locking position (see "Safety bars" (3-
27)).
7. Couple the bucket by rotating the lever (1) to the centre in 1

in horizontal position.
Before moving the machine, make sure that the pins (2)
are completely engaged in the seats provided on the
bucket.
RWAA10000
RWAA11510
3-92 WEAM015303
CONTROL AND ADJUSTMENT OF THE POSITION OF THE LOCKING PINS 3
WARNING
q Check the state of wear of the coupling components. If you notice any flaws or wear, request the
necessary spare parts from your Komatsu distributor and fit them in place of the old parts.
q Before making any adjustments, remove the debris from the resting and coupling surfaces.
The position of the pins (1) should be checked and adjusted

with the levers in a horizontal position (locked).
The length of the protruding part of the pins must be in

compliance with the prescribed values, as indicated in the
figure.
To check the length of the protruding part of the pins, proceed
as follows:
1. Slowly raise the arm.
2. Rotate the bucket or the equipment forward, until the

protruding part of the pins can be seen by the operator with 1 RWAA12540
no need to leave his seat.
43±2 mm
RWA36370
If the length does not fall within the specified values, proceed
as follows:
1. Loosen the lock nut (3). 3

2. Adjust the nut (2) until reaching the prescribed value.
3. Tighten the lock nut (3) until it makes contact with the 2
adjusting nut (2), in order to maintain the specified length.
RWA36380
WEAM015303 3-93
PARKING THE MACHINE 3
WARNING
q The movement of the machine when the operator is not on board may cause serious accidents and
even death; to prevent this, carry out the operations described below.
q Park the machine on firm and level ground, in a sufficiently wide space, so that checks, daily
lubrication and refuelling can be carried out without problems.
q Park on slopes only when it is absolutely necessary.

q Keep to all the safety rules, in order to avoid any movement of the machine when the operator is
absent.
PARKING ON LEVEL GROUND
q Park the machine on firm and level ground, in a sufficiently

wide space.
q Lower the bucket to the ground.
RWA37070
PARKING ON SLOPES
q Park the machine with the bucket directed downwards and

resting against an obstacle.
If this is not possible due to the absence of natural
obstacles, rotate the bucket forward and thrust its teeth into
the ground.
RWA37390
3-94 WEAM015303
1. Lock the equipment and travel control by shifting the safety

bars to the lock position. (See "Safety bars" (3-27)).
RWAA13110
2. Engage the retainer to lock the optional equipment control

pedal.
3. Stop the engine following the procedure indicated in

paragraph "STOPPING THE ENGINE" (3-77).
4. Remove the ignition key.

5. Leave the cab using the handles and the footboards.
6. Refuel, taking the necessary precautions.
RWAA12610
WEAM015303 3-95
TRANSPORT FUNCTIONING
TRANSPORT 3
When transporting the machine, observe all the laws and regulations in force, paying special attention to safety.
TRANSPORT PROCEDURE 3
Select the transport method based on the weight and the dimensions of the machine, as indicated in the
paragraph "SPECIFICATIONS" (5-2).
Check the overall dimensions of the means of transport: the height, width and weight of the vehicle - machine
included - must be compatible with the road and any tunnel, underpass, bridge, electric or telephone line that may
be found on the way.
Keep to the regulations in force regarding signals, speed limits, road traffic, authorizations, etc.
LOADING AND UNLOADING THE MACHINE 3
WARNING
q The machine must be loaded and unloaded on/from the trailer on firm and level ground. Keep a safety
distance from the edge of the road.
q Use sufficiently wide, long, thick and strong ramps, and position them with a maximum inclination of
15°. When using piled soil, compact the piled soil fully to prevent the slope face from collapsing.
q Ensure that the surfaces of ramps and load platform are clean and devoid of water, snow, ice, grease
or oil.
q Do not change direction when the machine is already on the ramps, since it may overturn. If
necessary, move the machine down the ramps, find the correct direction and go up again.
q When the machine is on the ramps, do not operate any lever apart from the travel lever.
q In machines with cab, always check that the door is locked, whether it is open or closed. If the door is
opened or closed on the ramps or on the flatbed, the operating effort may change suddenly. Do not
open or close the door on the ramps or on the flatbed.
During the loading and unloading operations, always use ramps or a platform and proceed as indicated below.
REMARK
Load and unload the machine on/from the truck/trailer only on firm and level ground.
Keep a safety distance from the edge of the road.
3-96 WEAM015303
FUNCTIONING TRANSPORT
1. The machine with empty bucket or without optional

accessories must get on the ramps with the bucket at the
back and raised from the ground.
RKA42710
2. Once the machine has been loaded, lower the work

equipment to the ground and shift the safety bars to the
lock position.
3. Stop the engine and remove the ignition key.
RWAA13110
WEAM015303 3-97
Securing the machine on the means of transport
After positioning the machine on the trailer, it is necessary to secure it by proceeding as indicated below.
1. Keep the machine in position by putting wedges (1) before
and behind the wheels.
2. Fix the machine with tie-downs or chains (2) in the

anchorage points (3) and (4).
3. Protect the end of the exhaust pipe (5).
3
RWAA11451
4
RWAA11461
2 1 1 5 2
Max. 15°
RWA37460
3-98 WEAM015303
FUNCTIONING TRANSPORT
LIFTING THE MACHINE 3
WARNING
q This lifting system is authorised only for moving the machine for loading and unloading from the
means of transport.
For any other specific applications different from those described, always contact a Komatsu service
centre.
q To lift the machine, the cables and the upper lifting bar used must be of an adequate size; do not use
worn out cables or cables with broken strands. For details on the weight of the machine, see
paragraph "SPECIFICATIONS" (5-2).
q Before lifting the machine, make sure that the lifting equipment is correctly fixed to the front coupling
on the cab roof and to the holes provided on the back of the frame.
q Do not lift the machine until the operator has get off and make sure that there are no people in the
surrounding areas before lift it.
q Do not lift the machine with optional equipment installed on it.
q Always keep the machine in horizontal position during the lifting operations.
q Do not stand under the machine when this is suspended.
q Do not attempt to lift the machine in any position different from that illustrated below, since it may lose
stability.
CAUTION
q The front L-shaped lifting rings must be correctly
installed on the cab roof as indicated in the figure.
q Use only L-shaped lifting rings approved by Komatsu.

60°
= =
q If not installed, the approved L-shaped lifting rings

m u s t b e r e q u e s t e d t o K o m a ts u S pa r e P a r ts
Department, specifying the type of machine and its
serial number.
RKA19140
1. Lower the loader arm to the ground and fold the bucket
completely.
2. Shift the safety bars to the lock position and stop the
engine.
RWAA13110
WEAM015303 3-99
3. If not mounted, install the front lifting hooks on the cab roof
and fix the screws.
q Driving torque: 525±50 Nm
4. Introduce metal cables sufficiently dimensioned in the two

front lifting rings and in the two couplings positioned on the
rear shoulders of the frame, near the arm fulcrum.
5. Connect the ropes to the upper lifting frame as indicated in

the figure.
NOTICE
Always use the four coupling points provided for the lifting RKA19160
of the machine.
6. Lift slowly until the ropes are tensioned and make sure that
the machine is fastened correctly before lifting it.
While lifting the machine, avoid abrupt impacts and sudden
changes of direction.
CAUTION
q Once the machine is lifted, check that it is properly
balanced and the rest remains in a horizontal position
during the lifting operations.
q Do not lift the machine with the swing boom or without

using the lifting bar.
3-100 WEAM015303
FUNCTIONING USING THE MACHINE IN THE COLD SEASON
USING THE MACHINE IN THE COLD SEASON 3
PRECAUTIONS TO BE TAKEN WHEN USING THE MACHINE IN THE COLD

SEASON 3
During the cold season or in areas where the temperature is particularly low, especially during the night, it is
necessary to take some countermeasures meant to limit the damage deriving from low temperatures.
Before using the machine at a normal pace of work, carry out some slow backwards and forwards movements and
slowly move all the cylinders of the work equipment a few times.
These operations have the job of heating and fluidifying the oils of the hydraulic circuit and the transmission.
Fuel and lubricants 3

Change fuel and oil with low viscosity products for all components. For details on the required viscosity, see
"MAINTENANCE NOTES" (4-5).
Coolant 3
WARNING
q The antifreeze fluid is toxic. Avoid any contact with the eyes or the skin. In case of contact with the
eyes or the skin, wash with plenty of running water and consult a doctor without delay.
q When changing the coolant or when collecting refrigerant containing antifreeze discharged during the
repair of the radiator, please contact your local Komatsu distributor or entrust the task to a specialised
company for disposal. Antifreeze is a toxic product. Do not dispose of the fluid in the drainage
channels or on the ground.
q The coolant containing antifreeze is flammable; do not smoke and do not use naked flames during the
checks and when preparing the mixture.
1. Use only original Komatsu (AF-NAC) antifreeze coolant to be diluted according to the minimum atmospheric
temperature, based on the table in section "CLEANING OF THE COOLING SYSTEM AND CHANGING THE
COOLANT" (4-52).
2. Do not mix different brands of antifreeze.
3. In case of doubt regarding the applicable standards for the use of permanent antifreeze, contact your Komatsu
Dealer, who will supply you with exhaustive and precise information.
WEAM015303 3-101
USING THE MACHINE IN THE COLD SEASON FUNCTIONING
Battery 3
WARNING
q The battery produces flammable gas, therefore keep flames and sparks away from it.
q The battery electrolyte is dangerous. In case of contact with the eyes or the skin, wash with plenty of
running water and consult a doctor without delay.
q The battery electrolyte melts paint. In case of contact with the machine body, wash immediately with
water.
q If the battery electrolyte freezes, do not charge the battery or start the engine with a different power
source, since the battery may explode.
q The battery electrolyte is toxic, therefore it is important to avoid draining it in sewage systems or
contaminating the ground.
When the ambient temperature drops, the capacity of the battery decreases accordingly. If the battery charge is
low, the electrolyte may freeze. Keep the battery charge level as high as possible and insulate the battery against
excessively low temperatures, in such a way as to be able to start the machine easily when starting work in the
morning.
REMARK
Measure the specific weight of the electrolyte and check the battery charge percentage, using the following table:
FLUID TEMPERATURE
CHARGE PERCENTAGE
20°C 0°C -10°C -20°C
100% 1.28 1.29 1.30 1.31
90% 1.26 1.27 1.28 1.29
80% 1.24 1.25 1.26 1.27
75% 1.23 1.24 1.25 1.26
Since the capacity of the battery decreases considerably at low temperatures, cover the battery or remove it from
the machine, store it in a warm place and install it again the following morning.
If the electrolyte level is low, add distilled water in the morning before starting work. Do not add electrolyte in the
evening at the end of work, since it may freeze during the night.
3-102 WEAM015303
FUNCTIONING USING THE MACHINE IN THE COLD SEASON
PRECAUTIONS TO BE TAKEN EVERY DAY AT THE END OF WORK 3

q Completely remove mud and water from the machine body.
Park the machine on firm ground; if the machine must be parked near banks or ditches, park it on wooden
boards in order to distribute the weight of the machine on a larger surface.
q Be careful to water drops forming on the hydraulic cylinder rods: these drops must be completely removed,
since if they freeze the cylinder gaskets may be damaged.
After removing the water drops, protect the rods with oil.
q Drain the condensate that may have formed in the tank, to prevent the water from freezing during the night.
q Since the battery capacity may decrease considerably at low temperatures, after work cover the battery or
remove it and store it at a suitable temperature.
HOW TO PROCEED AT THE END OF THE COLD SEASON 3

At the end of the cold season, when the climate becomes warmer, proceed as follows.
q Change fuel and oil with products having suitable viscosity. For further details, see "MAINTENANCE NOTES"
(4-5).
q Make sure that the cooling fan belt is in good conditions.
q Make sure that the fins of the radiator and of the heat exchanger are clean.
q Check the radiator cap gasket and spring; in case of doubt regarding tightness and setting, change the cap.
WEAM015303 3-103
LONG PERIODS OF INACTIVITY FUNCTIONING
LONG PERIODS OF INACTIVITY 3
BEFORE THE PERIOD OF INACTIVITY 3

NOTICE
q To protect the cylinder rods when the machine is not
used, position the work equipment as shown in the
figure.
(This serves to prevent the cylinder rods from rusting).
q Before removing the battery, stop the engine, wait at

least one minute, and afterwards turn the battery main
switch to OFF and extract the specific key.
RWA37070
If the machine is going to remain unused for a long period (more than one month), proceed as indicated below.
q Clean and wash all the machine components, then store the machine indoors. If the machine is going to be
stored outdoors, choose a level surface and cover the machine with a cloth.
q Fill the fuel tank completely, to prevent the accumulation of condensate.
q Lubricate where necessary and change the oil.
q Cover the exposed part of the hydraulic cylinder piston rod with lubricant.
q To avoid the risk of corrosion, fill the cooling system with super-coolant (AF-NAC) with a density of at least
30%.
q Move the machine controls to the neutral position and engage all the safety locks.
q After switching off the engine, wait about one minute then turn the battery main switch to OFF and take it out.
Cover up the battery during long periods of inactivity.
q Seal the end of the exhaust pipe.
q Hang a warning notice on the controls to indicate the condition of the machine.
q Lock the engine hood.
DURING THE PERIOD OF INACTIVITY 3
WARNING
If it is necessary to carry out a rust-prevention treatment while the machine is kept indoors, open doors
and windows to increase ventilation and avoid poisoning by gas.
When the machine is not used, start the machine once a month following the steps below.
q Recharge the battery and install it on the machine.

q Insert the key into the battery main switch and turn it to ON.
q Start the engine and make some movements with the working tools so as to cover the moving parts and all the
component surfaces with a new oil layer.
q When working tools are used, clean any grease off the hydraulic cylinder rods.
3-104 WEAM015303
FUNCTIONING LONG PERIODS OF INACTIVITY
AFTER THE PERIOD OF INACTIVITY 3

NOTICE
If the machine is stored without carrying out the monthly rust-prevention treatment, have maintenance
performed by your Komatsu Dealer.
CAUTION
The fuel tank is made of plastic, therefore do not clean it using trichloroethylene-based solvents. The use
of trichloroethylene may damage the tank.
Before using the machine after a long period of inactivity, carry out the operations listed below.
q Free the exhaust pipe from the sealing covers.
q Check all the fluid levels (engine oil, coolant, fuel, hydraulic circuit and transmission oil).
q Remove the grease from the hydraulic cylinder rods.

q Add oil and lubricate all the lubrication points.
q Recharge the battery and install it on the machine.
q Insert the key into the battery main switch and turn it to ON.
q Disconnect the engine stop solenoid.
q Turn the ignition key straight to the starting position, keeping this position until the low engine oil pressure light
goes out.
This operation is required in order to restore the circulation of the lubrication oil and for an initial lubrication.
q Reconnect the engine stop solenoid and start the engine.
q Start the engine and let it idle for approximately 20 minutes.
CAUTION
When the machine is not used for a long period, the humidity of the air may contaminate the oil over time.
Before and after starting the engine, check if there is water in the oil. If necessary, change the oil.
q Place the machine in the safe operation condition (see "Controlling the operation of the safety devices" (3-74))
and check that the instruments, the indicator lights and the headlights are working properly.
q Heat the hydraulic cylinders by slowly moving all the equipment.
WEAM015303 3-105
LONG PERIODS OF INACTIVITY FUNCTIONING
RECOMMENDATIONS FOR MACHINES EQUIPPED WITH KOMTRAX

SYSTEM DURING LONG PERIODS OF INACTIVITY 3
Even if the starter key is turned to OFF, the KOMTRAX system can absorb a minimum quantity of energy.
In case the machine is not used for a long time (more than 1 month), strictly follow the instructions indicated below.
q Stop the engine, wait at least one minute, and afterwards turn the battery main switch to OFF and extract the
specific key. Remove the battery and place it in a room at mild temperature.
REMARK
Measure the specific weight of the electrolyte and check the battery charge percentage, using the following table:
FLUID TEMPERATURE
CHARGE PERCENTAGE
20°C 0°C -10°C -20°C
100% 1.28 1.29 1.30 1.31
90% 1.26 1.27 1.28 1.29
80% 1.24 1.25 1.26 1.27
75% 1.23 1.24 1.25 1.26
Battery with charge indicator
q A visual gauge indicates the battery charge level in different colours, according to the table positioned beside
the gauge:
q Green: the charge is correct
q Grey: the battery needs recharging
q White: the battery must be replaced.
ALLOWED AMBIENT TEMPERATURE RANGE DURING THE OPERATION

AND STORAGE OF THE MACHINE FOR A LONG TIME 3
The recommended ambient temperature range for operation and long term storage is -15°C to +45°C.
If the machine is used in environments with temperature lower than 0°C, see the precautions to adopt on point
"USING THE MACHINE IN THE COLD SEASON" (3-101).
3-106 WEAM015303
FUNCTIONING TROUBLESHOOTING
TROUBLESHOOTING 3
IF THE FUEL HAS BEEN COMPLETELY DEPLETED 3

Before starting the engine after running out of fuel, refuel and bleed the fuel system.
For details on the bleeding procedure, see "Bleeding the fuel circuit" (4-43).
REMOVING THE MACHINE 3
WARNING
q When removing the machine, use a wire rope suitable for the weight of the machine to be removed.
q Do not apply sudden loads to the cable.
When the machine is stuck in mud and cannot get out by itself,
or when it has broken down, to remove it pass the metal cables
as indicated in the illustration.
NOTICE
In case of failure of the hydraulic circuit, before recovering
the machine release the negative brake installed on the
rear axle (see "RELEASING THE PARKING BRAKE" (4-30)).
RWA37570
WEAM015303 3-107
TROUBLESHOOTING FUNCTIONING
IF THE BATTERY IS DOWN 3
WARNING
q It is dangerous to charge the battery when it is
installed in the machine. Always remove it before
I
recharge.
q Before any operation related to the battery, stop the

engine, wait at least one minute, and afterwards turn
the battery main switch to OFF and extract the specific
key. O
q The battery produces hydrogen, which may explode.
Do not smoke and avoid producing sparks near the
battery.
q The battery electrolyte is made of diluted sulphuric

acid that may corrode clothes and even the skin; in
case of contact with this fluid, immediately rinse the
involved part with plenty of water. If the acid gets into
the eyes, immediately rinse with plenty of water and
consult a doctor without delay.
q When working on the battery, always wear goggles and

rubber gloves.
q When removing the battery, disconnect the earth cable

(-) first. When installing the battery, connect the
positive terminal (+) first.
If a tool comes into contact with the positive terminal
and with the machine structure at the same time, this
m a y g e n e r a t e s pa r k s w i t h c on s e q u e n t r i s k o f
explosion.
q Tighten the connection terminals carefully, since false

contacts may generate sparks with consequent risk of
explosion.
q The accumulation of oxide around the terminals

causes the battery to discharge. Clean the terminals
carefully and cover them with a thin film of grease
before installation.
Battery with charge indicator
q A visual gauge indicates the battery charge level in different colours, according to the table positioned beside
the gauge:
3-108 WEAM015303
Charging the battery 3

When charging the battery, always follow the instructions given
in paragraph "IF THE BATTERY IS DOWN" (3-108) and in the
user's manual of the battery charger, and proceed as indicated
below.
q During recharge the battery produces hydrogen, which is

flammable and may explode, therefore for this operation it
is necessary to remove the battery from the machine,
position it in a well ventilated place and remove the caps
before proceeding.
q Immediately change any damaged caps.
q Set the voltage of the battery charger so that it
corresponds to the voltage of the battery to be charged. If
the voltage is not set correctly, the battery charger may
overheat and cause an explosion.
q Connect the positive clamp (+) of the battery charger to the positive terminal (+) of the battery, then connect
the negative clamp (-) of the battery charger to the negative terminal (-) of the battery.
q Set the recharge current at 1/10 of the value of the rated capacity of the battery; in case of a quick recharge,
set it to a lower value than the rated capacity of the battery.
If the recharge current is too high, there may be an electrolyte leakage or the electrolyte may dry up and the
battery may consequently catch fire and explode.
q If the battery electrolyte is frozen, do not charge the battery or start the engine with a different power source.
The battery may catch fire and explode.
q Do not use or charge the battery if the electrolyte level is below the MIN. reference mark, since this may cause
an explosion. Check the electrolyte level periodically and top up with distilled water until reaching the MAX.
reference mark.
q When using batteries with charge level indicator, charge the battery only when the optical indicator turns gray
See the table applied to the battery.
WEAM015303 3-109
Starting with booster cables 3

When starting the engine with booster cables, proceed as indicated below.
Connecting and disconnecting the booster cables
WARNING
q When connecting the cables, avoid any contact
between the positive cable (+) and the negative cable
(–).
q When starting the engine with booster cables, always

wear safety goggles.
q Take care to avoid any contact between the machine to

be started and the machine used as starting aid, in
order to avoid sparks and therefore the explosion of
the hydrogen produced by the batteries. The explosion
of hydrogen causes serious damage and injury.
q Take care not to make any mistake when connecting

the booster cables. In the last connection (to the turret
frame) a spark is generated, therefore it is advisable to
connect the cable as far from the battery as possible.
(In any case, avoid the attachments, since they are
poor conductors).
q When removing the booster cables, take care to avoid

any contact of the clamps with each other or with the
machine frame.
NOTICE
q The booster cables and the clamps must be sized according to the dimensions of the battery.
q The battery to be used to start the engine must have greater capacity or at least the same capacity as
the battery of the machine to be started.
q Make sure that cables and clamps are neither corroded, nor damaged.
q Make sure that cables and clamps are secured firmly.
q Make sure that the safety levers of both machines are in the “locked” position.
q Make sure that all the levers are in neutral.
q Before connecting two machines with booster cables, turn the troubled machine's battery disconnect
switch to OFF and take out the battery disconnect switch key in order to prevent damage to the
electrical systems of the machine.
3-110 WEAM015303
Connecting the additional cables
Before connecting the batteries via additional cables, make

sure that the starter key of both the machines and the battery
main switch of the machine to be started are turned to OFF.
Connect the additional cables as instructed below and

observing the order number in the diagram.
1. Connect one clamp of additional cable (A) to the positive

(+) lead of battery (C) of the machine to be started.
2. Connect the other clamp of additional cable (A) to the

positive (+) lead of battery (D) of the machine that is to
supply current.
3. Connect one clamp of additional cable (B) to the negative

(-) lead of battery (D) of the machine that is to supply
current.
4. Turn to ON the battery main switch (S) of the machine to

be started and connect the other clamp of additional cable
(B) to turret (E) of the machine to be started.
Starting the engine
CAUTION
Make sure that the safety levers of both machines are in the “locked” position. Also make sure that all the
control levers are in NEUTRAL.
1. Make sure that the clamps hold the battery terminals firmly.
2. Start the engine of the machine that supplies current and increase its speed.
3. Start the engine of the machine that does not work (see "Starting the engine" (3-70)).
Removing the additional cables
Once the engine has started, disconnect the additional cables

by following the steps to connect them but in reverse order.
1. Disconnect one clamp of additional cable (B) from turret
(E) of the started machine.
2. Disconnect the other clamp of additional cable (B) from the

negative (-) lead of battery (D) of the machine that supplied
current.
3. Disconnect one clamp of additional cable (A) from the

positive (+) lead of battery (D) of the machine that supplied
current.
4. Disconnect the other clamp of additional cable (A) from the
positive (+) lead of battery (C) of the started machine.
WEAM015303 3-111
OTHER TROUBLES 3
Electrical circuit 3
q ( ): Always contact the Komatsu distributor when you must carry out these operations.
q If the anomaly or its cause is not included in the table below, contact your Komatsu distributor for the
necessary repair.
TROUBLE CAUSE REMEDY

Lights do not work satisfactorily even q (Faulty cables). q (Check and repair any loose
with engine running at high speed. terminal and connection).
q (Faulty fan belt tension) q Adjust belt tension. See pag. 4-
Lights come on intermittently with 34.
engine running. q (Blown fuse). q Change.
Battery charge warning light does not q Faulty alternator. q (Change).
go out even with engine running. q Faulty cables. q (Check and repair).
Alternator emits an abnormal noise q Faulty alternator. q (Change).
q Faulty cables. q (Check and repair).
q Battery charge insufficient. q Charge battery.
Starter does not turn with ignition
q Faulty fuse. q Change.
switch in position ON.
q Battery main switch turned to q Turn the switch to ON.
OFF.
Starter pinion engages and
disengages repeatedly.
Starter makes engine run slowly
q Faulty starter. q (Change).
Starter disengages before engine q Faulty cables. q (Check and repair).
has started q Battery charge insufficient. q Charge battery.
Preheating warning light does not q Faulty cables. q (Check and repair).
come on. q Faulty bulb. q (Change).
Engine oil pressure warning light q (Change).
q Faulty bulb.
does not come on when engine stops q (Change).
q Faulty oil pressure switch.
(ignition key in position ON).
The alternator charge indicator light
does not come on when the motor is q Faulty bulb. q (Change).
stopped (ignition switch in the ON q Faulty cables. q (Check and repair).
position).
3-112 WEAM015303
Frame 3
necessary repair.

q No oil in the tank. q Top up. See pag. 3-62.
q Faulty pump. q (Repair or change)
Pump emits an abnormal noise
q Hydraulic oil unsuitable for the q Change.
temperature.
q Faulty pump. q (Repair or change)
q Max. pressure valve setting q (Set or change)
Equipment moves only at low speed incorrect, or valves not closed
due to impurities.
q Dirty drain filter. q Change.
Engine 3
necessary repair.

q Oil level in oil pan too low. q Top up.
Oil pressure warning light remains on
q Oil filter clogged. q Change filter.
even with engine at high speed
q Oil unsuitable for the season. q Change.
Steam comes out of radiator top q Fluid level low, fluid leakages. q Top up, repair. See pag. 3-62.
(pressure valve). q Fan belt slackened. q Adjust belt tension. See pag. 4-
34.
q Mud or limestone accumulated in q Change fluid and clean cooling
cooling system. system. See pag. 4-25.
Engine coolant temperature indicator q Radiator fins damaged or closed. q Clean or repair. See pag. 4-33.
reaches overheating red range: q Faulty thermostat. q (Change).
q Radiator cap loose (work at q Tighten cap or change unit.
considerable heights).
Engine coolant temperature indicator
q Faulty instrument. q (Change).
always at the end of right scale:
Engine coolant temperature indicator q Faulty thermostat. q (Change).
always at the end of left scale: q Faulty instrument. q (Change).
q No fuel. q Top up. See pag. 3-62.
q Air in fuel system. q Repair point where air is sucked
Engine does not start with starter in.
running: q Water in fuel system. q Drain water from fuel system.
See pag. 3-62 and pag. 4-25.
q Excessive valve clearance. q (Adjust valve clearance).
q Too much oil in oil pan. q Top up. See pag. 3-62.
Exhaust gases white or light blue: q Unsuitable fuel. q Change with fuel in compliance
with standards.
q Air filter clogged. q Clean or change. See pag. 4-25.
Exhaust gases occasionally tend to q Faulty nozzle. q (Change).
be black: q Faulty compression. q (See above: Faulty
compression).
WEAM015303 3-113

Combustion noise occasionally
q Faulty nozzle. q (Change).
resembles a blow:
q Fuel with low cetane rating. q Change with fuel in compliance
with standards.
q Overheating. q See above: Engine coolant
Abnormal noises (during combustion temperature indicator reaches
or in mechanical parts). overheating red range:
q Exhaust silencer inside q Change.
damaged.
q Excessive valve clearance. q (Adjust valve clearance).
Hydrostatic transmission 3
necessary repair.

q Oil level insufficient. q Top up.
q Suction filter clogged. q Change.
q Faulty flexible coupling. q (Change coupling).
Machine moves neither forward, nor q Max. pressure valves faulty or q (Clean or change valves).
backward: dirty.
q Positioning hydraulic connection q (Restore connection).
interrupted.
q Travel motor faulty. q (Repair or change)
q Oil level too low. q Top up.
q Presence of foam. q Use the recommended oil.
q Suction pipe tightness. q (Check and eliminate leakage).
Machine moves with delay -
q Suction filter clogged. q Change.
Abnormal noise
q Fuel supply max. pressure valve q (Disassemble and clean or
faulty. change).
q Endothermic engine does not q (Change diesel oil filter and
reach max. speed. check injection pump).
q Auxiliary fuel pump (gear pump) q (Repair or change)
faulty.
q Max. pressure valve setting q (Set).
incorrect.
Traction force in the two travel
q Connection to servo control faulty q (Restore connection ñ shift lever
directions is insufficient
ñ lever angle incorrect. to correct position).
q Pressure relief valve setting (Set).
incorrect.
q Excessive oil temperature. q Check oil level and clean
exchanger.
q Endothermic engine strongly q Reduce loads due to lifting.
overloaded.
Traction force is insufficient in one
q Incorrect setting of the max. q (Set valve).
direction only
pressure valve relevant to that
direction.
3-114 WEAM015303

q Oil level too low. q Top up.
q Exchanger clogged or dirty. q (Check and replace if necessary).
q Unsuitable oil. q Use the recommended oil.

q Suction pipe tightness. q (Check and eliminate leakage).
Oil overheating q Setting and operation of the max. q (Check setting, repair or change).
pressure valves.
q Travel pump faulty. q (Repair or change)
q Pressure relief valve with high q (Set valve).
setting.
WEAM015303 3-115
3-116 WEAM015303
MAINTENANCE
1T:<n+> 24
WARNING
WEAM015303
GUIDE TO MAINTENANCE MAINTENANCE
GUIDE TO MAINTENANCE 4
WARNING
q Oils, filters, coolant, gaskets, electric cables and batteries are considered special waste and must be
collected and disposed of according to the anti-pollution regulations in force.
q The combustible material of some components may become extremely dangerous if it burns. For this
reason, avoid any contact of burnt material with your skin or eyes and do not inhale the fumes.
q If any doubt exists, contact your Komatsu distributor.

q Do not carry out any inspection or maintenance operation not prescribed in this manual.
q Carry out any operation on firm and level ground, applying the parking brake.
q Do not use flammable fluids to clean the machine parts. Keep naked flames or lit cigarettes away from these
fluids.
q Before carrying out any maintenance operation, hang warning plates on the ignition switch and the control
levers, in order to prevent anyone from starting the engine by mistake.
q When performing maintenance operations, always take the precautions indicated in the safety plates applied
on to the machine.
q During maintenance ensure that the machine and its attachments are stable enough to avoid overturning,
falling or uncontrolled movements.
q When dismantling or assembling the machine for the purpose of maintenance or repair, always ensure that at
each stage of the process, care is taken to ensure that the machine remains stable. Failure to do this could
result in serious injury or death.
q Guards are installed in the area of the engine to protect personnel from moving parts. These guards should
only be removed by a Komatsu service engineer unless specific instructions are given in this manual.
q Before opening the engine hood, engage all the safety devices and stop the engine.
q If it is necessary to check the hydraulic oil tank level, lower the arm and rest the bucket on to the ground.
q Draining the water, oil or replacing the filters having just finished the work is dangerous; wait for the engine to
cool to a safe temperature of 40–45°C.
If the oil needs to be drained when it is cold, heat it to a suitable temperature (approx. 20–40°C) before
draining.
q Before starting work on muddy ground, under rain or snow, on seashores or river banks,, check the tightening
of valves and caps. Wash the machine immediately after work, in order to prevent its components from rusting
Make sure that there are no damages, missing or loose nuts or pins.
Lubricate the components more frequently than usual. Lubricate the pins of the work equipment carefully
every day, if during work they are immersed in water.
Hour meter
Check the hour meter every day to verify if it is necessary to carry out any maintenance operation.
Komatsu genuine spare parts

Use original Komatsu parts specified in the Spare Parts catalogue. To ensure safe assembly and operation of the
machine, we recommend the use of original Komatsu spare parts.
Komatsu lubricants
Use Komatsu genuine oils and greases; choose oils suitable for the ambient temperature.
Windshield Washer Fluid

Use washer fluid and prevent the entry of dirt.
Oils and greases

q Use clean oils and greases. Keep the oil and grease containers clean. Keep any foreign matter away from oils
and greases.
4-2 WEAM015303
MAINTENANCE GUIDE TO MAINTENANCE
q Check and change the oil in a clean place and prevent any impurities from getting into the tank.
Never mix oils of different brands

Do not top up with any oil different from the oil used in the machine. If necessary, drain all the oil and fill the tank
with oil of the available brand.
Fuel
The type of fuel to use must be chosen based on the environmental temperature.
For further details, see paragraph"FUEL, COOLANT AND LUBRICANTS" (4-12).
Control of oils and worn filters

When changing the oils and the filters, check if metal particles are present. If you find large quantities of metal
particles, contact your Komatsu Dealer.
Fuel filter
If the machine is provided with a fuel filter in the filler neck, do not remove it while refuelling.
Cleaning
q Always keep the machine clean. This makes it easier to find out any part causing troubles. In particular, keep
the grease nipples, the breathers and the areas near the openings for the level checks clean and prevent any
impurities from getting into/on them.
q When washing the machine, do not direct the high-pressure water jet on to the radiator.
q When washing the machine, protect the electric system connectors and avoid wetting the ignition switch.
q The fuel tank is made of plastic, therefore avoid using trichloroethylene to clean it. Trichloroethylene reduces
the resistance and duration of the tank.
Instructions for arc welding:

q Before any welding operation on the machine, stop the engine, wait at least one minute, and afterwards turn
the battery main switch to OFF and extract the specific key.
q Disconnect the alternator and the KOMTRAX system control unit.
q Do not apply more than 200 V continuously.
q Connect the earth cable within 1 m from the point in which the welding must be carried out.
q Avoid placing gaskets and bearings between the welding area and the earth cable. If the earth cable is
connected near instruments, connectors, etc., these may not function correctly.
q Do not use the area around the work equipment pins or the hydraulic cylinders as earth.
Do not allow objects to fall inside the machine

q When opening the inspection covers or oil filler cap for inspection, be careful not to drop nuts, bolts, or tools
into the machine as this may cause damage and/or malfunction of the machine. If an object falls into the
machine, always remove it immediately.
q Avoid keeping loose objects or tools in your pockets.
When working at dusty work sites, proceed as follows:

q Check the air cleaner for any clogging and clean it more frequently than usual.
q Clean the radiator frequently in order to prevent the fins from clogging.
q Replace the fuel filter frequently.
q Clean the electrical components, especially the starter and the alternator, to avoid any accumulation of dust.
Locking the inspection covers

Securely fasten the inspection covers in place with the locking bar. If checks or maintenance are performed with
the inspection covers unblocked, they could be closed by the wind suddenly, causing injury to the operator.
Bleeding the hydraulic system

After repairing or replacing the hydraulic equipment or after removing the hydraulic piping, it is necessary to bleed
the air from the circuit. See "CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION
FILTER" (4-49).
WEAM015303 4-3
Hydraulic hose assembly

q When O-rings and gaskets are removed, clean the sealing surfaces thoroughly and replace the O-rings and
gaskets with new ones. Fit the O-rings and gaskets correctly when reassembling.
q When installing the hoses, do not twist or bend them into loops with a small radius. This will cause damage to
the hose and drastically reduce its service life.
Inspections after the controls and maintenance

If you forget to perform the checks after inspection and maintenance, unexpected problems may occur, and this
may lead to serious injury or property damage. Always do the following:
q Checks after operation (with engine stopped)

Q Have any inspection and maintenance points been forgotten?
Q Have all inspection and maintenance items been performed correctly?
Q Have any tools or parts been dropped inside the machine? It is particularly dangerous if parts are dropped
inside the machine and get caught in the lever linkage mechanism.
Q Is there any coolant or oil leaks? Have all nuts and bolts been tightened?
q Checks when operating engine
Q For details of the checks when operating the engine, see "MAINTENANCE WITH ENGINE RUNNING" (2-
51) and pay careful attention to safety.
Q Are the inspection and maintenance items working properly?
Q Is there any leakage of fuel or oil when the engine speed is raised?
4-4 WEAM015303
MAINTENANCE NOTES 4
q Use only Komatsu genuine spare parts.
q Do not mix different types of oil.

q Unless specified otherwise, the oils and the coolant used by Komatsu to fill the tanks before the delivery of the
machine are the following:
RESERVOIR SPECIFICATIONS
Final transmission oil Komatsu EO15W40DH
Hydraulic system and hydrostatic transmission oil Komatsu HO46HM
Biodegradable hydraulic system oil

( (Only for machines in which synthetic
PANOLIN HLP SYNTH 46
biodegradable oil type HEES not of plant origin is
used)
Ambient temperature above -10ºC:
Diesel oil ASTM D975 GRADE n° 2 - D S15/EN590:2009
Fuel
Ambient temperature below -10ºC:
Diesel oil ASTM D975 GRADE n° 1 - D S15/EN590:2009
Special permanent antifreeze, biodegradable, ethylene

glycol based with corrosion inhibitor and with no
Radiator silicates, borates, nitrates, phosphates and amines.
Antifreeze compatible with aluminium radiators, diluted
with water (50%) to ensure protection down to -30°C.
OIL, FUEL, COOLANT AND GREASE 4
Oil 4
q The oil used for the engine and the work equipment is subjected to demanding conditions (high temperature,
high pressure) and deteriorates with use. Always use oil suitable for the characteristics and temperatures
indicated in the use and maintenance manual. Change the oil after the prescribed interval, even if it is not dirty.
q The oil is for the machine what blood is for the human body: therefore prevent the entry of impurities (water,
metal particles, dirt, etc.).
Most machine problems are caused by the entry of impurities.
Be careful not to let impurities enter when changing or topping up the oil.
q Do not mix different types or brands of oil.
q Maintain the prescribed levels when topping up the oil.

Too much or too little oil can cause malfunctions.
q If the oil in the working equipment is not clear, there is probably water or air in the circuit. Contact your
Komatsu distributor.
q When changing the oil, change also the filters.
q It is advisable to have the oil periodically analysed in order to check the conditions of the machine. The
analysis must be carried out by specialized personnel at Komatsu distributors.
q When using a commercially available oil, the oil change interval may need to be reduced.
The KOWA analysis should ideally be used to perform detailed checks of the oil characteristics.
WEAM015303 4-5
The engine oil must be selected very carefully, since it lubricates the engine, which is the machineís heart; the
main maintenance operations required for the engine oil are the following:
Q daily check of the oil level;
Q check of the oil pollution degree;
Q periodical change.
Fuel 4
q Always fill the fuel tank at the end of each working day to prevent moisture in the air condensing and turning
into water inside the fuel tank.
q Do not allow impurities to enter during the storage of the fuel or refuelling.
REMARK
The fuel pump is a precision instrument and can not function properly if fuel containing water or dirt is used.
q Always use fuel suitable for the engine. Other fuels with different specifications may damage the engine or
reduce its power.
q If fuel runs out, or if the fuel filter has been replaced, it is necessary to bleed the pipes.
q If there are foreign bodies in the fuel tank, wash the tank and the fuel circuit.
q Use only low- or ultra low-sulphur content fuel.
NOTICE
Always use diesel oil as fuel.
To ensure good characteristics of fuel consumption and exhaust gases, the engine fitted to this machine
uses an injection device at high pressure.
This device needs that components and lubrication have high precision characteristics, therefore, its
working life may be considerably reduced if you use low viscosity fuel with poor lubricating capacity.
Coolant 4
q The coolant has the important function of preventing both corrosion and freezing.
Komatsu machines are supplied with Supercoolant Komatsu (AF-NAC). The Supercoolant Komatsu (AF-NAC)
has high anticorrosion, antifreeze and coolant properties, so it can be used regularly for 2 years or 2000 hours.
As a general rule, we do not recommend the use of refrigerants different than Supercoolant Komatsu (AF-
NAC). If another coolant is used, you may experience problems such as corrosion of the engine and the
aluminium components of the cooling system.
q When using antifreeze, always observe the instructions in the Use and Maintenance Manual.
q The coolant Supercoolant is already diluted with distilled water and is non-flammable.
q Supercoolant (AF-NAC) is diluted with distilled water containing no ions or hardener substances. Never dilute
Supercoolant with normal water.
q The density of the Supercoolant (AF-NAC) liquid diluted with water varies depending on the surrounding
temperature.
For more details on the density of the coolant, see "CLEANING OF THE COOLING SYSTEM AND
CHANGING THE COOLANT" (4-52).
Even in areas where preventing the risk of freezing is not necessary, use Supercoolant (AF-NAC) with a
density greater than 30% to prevent the risk of corrosion of the cooling system.
q If the engine overheats, let it cool before adding coolant.
q When the coolant level is low it causes engine overheating and corrosion problems due to air in the coolant.
Grease 4
q Grease is used to prevent seizing and noise related to the joints.
4-6 WEAM015303
q These construction equipment are used in heavy working conditions. Always use the recommended grease
and adhere to the replacement intervals as well as the ambient temperatures recommended in this manual.
q The greased parts not covered by the maintenance section must be lubricated during servicing, therefore they
need to be lubricated. Add grease if any part becomes stiff after being used for a long period.
q When cleaning the said part, always remove the old grease that emerges during the application of the grease.
Pay particular attention to the remove the old grease in places where the presence of deposited sand or dirt
could cause wear of the rotating parts.
WEAM015303 4-7
KOWA (KOMATSU OIL WEAR ANALYSIS) 4

This system requires that oil samples be periodically collected and analysed. This is a preventive maintenance
service, which makes it possible to identify faulty parts or worn machine components timely. Thus, failures are
avoided and dead time is reduced.
Many years of experience and the availability of countless data and information allow Komatsu to accurately
determine the conditions of the machine. This also allows us to locate troubles and suggest the most suitable and
fast repair solutions.
Only actual costs are charged to the customer, who receives a report with the analysis results and indications
about the interventions to be carried out. This low-cost service is very useful and allows customers to save money
and avoid many problems.
KOWA analysis stages 4

q Analysis of metal particles
In this stage a ICP (Inductively Coupled Plasma) analyser
is used to measure the density of the metal particles
present in the oil.
q Measurement of particle quantity
In this stage a PQI (Particle Quantifier Index) machine is

used to measure the quantity of large iron particles present
in the oil.
q Other analyses and measurements

In this stage other aspects, such as the percentage of water or fuel in the oil and the dynamic viscosity, are
analysed.
Oil sampling 4
q Collection interval
Every 500 hours: engine and other components
q Precautions to be taken when sampling the oil
Q Make sure that the oil is well mixed before sampling.

Q Carry out sampling regularly, at fixed intervals.
Q Do not carry out sampling on rainy or windy days, when water or dust can get into the oil.
For further details on KOWA, please contact your Komatsu distributor.
4-8 WEAM015303
STORING OIL AND FUEL 4

q Keep oil and fuel indoors to prevent any water, dirt, or other impurities from getting into them.
q When storing drums for a long period, position them on one side, so that the opening is lateral. This prevents
moisture from being sucked in through the drum filling opening. If drums have to be stored outside, cover them
with a waterproof sheet or take other measures to protect them.
q To prevent any change in quality during long-term storage, be sure to use the fluids following the first in - first
out (use the oldest oil or fuel first) method.
FILTERS 4
q Filters are very important components for safety. They prevent any impurities from getting into the oil, fuel, or
in the air circuits, thus avoiding problems to important components of the machine
Periodically change all the filters. For further information, see the relevant Use and Maintenance manual.
However, when working in extreme conditions, it is necessary to change the filters more frequently, depending
on the type of oil and fuel used (sulphur content).
q Do not attempt to clean the filters (type with cartridge) and reuse them. Always change them with new filters.
q When changing the oil filters, check if metal particles are present. If you find large quantities of metal particles,
contact your Komatsu distributor.
q Do not open the spare filter packages before using them.
q Always use Komatsu original spare parts.
NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM 4

q If the cables are wet or their insulating material is damaged, the electrical system leaks and this may result in
malfunctions of the machine.
q The maintenance operations required for the electrical system are the following:
Q check of the alternator belt tension;
Q check of the alternator belt for damage or breakages;
Q Check of the battery electrolyte level.
q Do not remove or eliminate any electrical component installed on the machine and do not install any electrical
component with characteristics different from those specified and approved by Komatsu.
q Be careful to keep the electrical system dry.

q When working on seashores or river or lake banks, protect the jack plugs from corrosion.
q External electromagnetic interference may cause a malfunction of the controller of the control system; before
installing a radio receiver or any other wireless tools, contact your Komatsu distributor.
q Do not connect any optional device to the fuses, ignition switch, battery, relays, etc.; for the installation of any
optional equipment, contact your Komatsu Dealer.
q If electric welds are necessary, turn the battery main switch to OFF and disconnect the alternator, the
KOMTRAX system control unit.
NOTES REGARDING THE HYDRAULIC SYSTEM 4

q Be extremely careful when performing maintenance operations on the hydraulic system, since soon after work
the oil is very hot. The circuit is pressurized not only during work, but also at the end of work.
WEAM015303 4-9
q The maintenance operations required for the hydraulic system are the following:
Q daily check of the oil level in the tank;

Q periodical change of the oil filter;
Q Periodical change of the oil and cleaning of the intake filter.
q Always bleed the circuit after changing the oil filter or the oil.
q When a component is removed from the circuit, check the gaskets and O-rings and change them if they are
damaged.
q When a cylinder or a component of the hydraulic circuit is removed, after reassembly bleed the circuit by
proceeding as follows:
Q start the engine and let it idle;

Q make all the cylinders perform 4-5 movements, stopping them at approx. 100 mm from the end of their
stroke;
Q Slowly make all the cylinders reach the end of their stroke for 3-4 times.
NOTES REGARDING LUBRICATION 4

q Lubrication makes the operations carried out with the machine and work equipment smoother, while
preventing wear and the noise that may be produced if the articulated joints are dry.
Lubrication is to be carried out with grease or oil.
q The maintenance operations required for the components that need lubricating are the following:
Q check of the levels;
Q Oil change;
Q injection of grease through the grease nipples.
q Use only the specified lubricants, according to the ambient temperature.
q Always clean the grease nipples before injecting grease and remove any excess grease after lubrication; this
cleaning operation must be performed with extreme care on the revolving parts.
q Keep the lubricants at the correct levels; excessive or insufficient quantities are to be avoided.
4-10 WEAM015303
MAINTENANCE PARTS SUBJECT TO WEAR
PARTS SUBJECT TO WEAR 4

The parts subject to wear like filters, bucket teeth, etc. must be changed when periodical maintenance is carried
out or when they reach the wear limits.
The timely change of these parts ensures an economic use of the machine.
Use only Komatsu genuine parts, which alone can guarantee excellent quality and interchangeability.
Thanks to the continued commitment of Komatsu intent on improving the quality of the product, the spare parts
code may change, therefore the serial number of the machine should be given to the Komatsu distributor in order
to receive the latest version of the component.
LIST OF THE PARTS SUBJECT TO WEAR 4

The parts between parenthesis must be replaced at the same time.
Part Spare parts - Fig. No. Description Q.ty Change interval
Engine oil filter A0000-001010 Cartridge 1 Every 500 hours:
Hydraulic oil filter C0100-001005 Cartridge (drain) 1 Every 500 hours:
Fuel filter A0000-001016 Cartridge 1 Every 500 hours:
Main cartridge 1 When required

Air cleaner A1470-001001
Safety cartridge 1 When required
Tooth 6 -
Front bucket T4120-001001 Screw 12 -
Nut 12 -
WEAM015303 4-11
FUEL, COOLANT AND LUBRICANTS MAINTENANCE
FUEL, COOLANT AND LUBRICANTS 4
Ambient temperature (°C) Fluid recommended

Reservoir Fluid
Min. Max. by Komatsu
– 20 40 Komatsu EO10W30DH
– 15 50 Komatsu EO15W40DH
Engine oil pan Engine oil
– 30 30 Komatsu EOS0W30
– 25 40 Komatsu EOS5W40
Final transmission case

Engine oil – 15 50 Komatsu EO15W40DH
(ea.)
Engine oil – 30 30 Komatsu EOS0W30

Hydraulic system
Hydraulic oil – 20 50 HO46-HM
Hydraulic system with

See pag. 4-14 – 20 40 PANOLIN HLP SYNTH 46
biodegradable oil
Super white grease

– 20 50 G2-T, G2-TE
(notes (1))
Grease EPlithium
Articulation greasing – 20 50 G2-LI
based
Lithium/Calcium based
– 10 130 NLGI2
EP grease
Supercoolant AF-NAC
Engine cooling system – 30 50 AF-NAC
(notes (2))
ASTM D975 GRADE

– 30 – 10
No.1-D S15/EN590:2009
Fuel tank Diesel oi (notes (3))
ASTM D975 GRADE
– 10 45
No.2-D S15/EN590:2009
Windscreen washer Ethyl alcohol based

– 30 50
fluid detergent
* ASTM: American Society of Testing and Materials
First filling quantity (litres) Oil change quantity (litres)

Engine oil pan 8 8
Hydraulic system 38 27
Final transmission case 15.5 15.5
Fuel tank 68 –
Cooling system 9 –
Windscreen washer fluid 1 –
4-12 WEAM015303
MAINTENANCE FUEL, COOLANT AND LUBRICANTS
NOTICE
Always use diesel oil as fuel.
To ensure good characteristics of fuel consumption and exhaust gases, the engine fitted to this machine
uses an injection device at high pressure.
This device needs that components and lubrication have high precision characteristics, therefore, its
working life may be considerably reduced if you use low viscosity fuel with poor lubricating capacity.
Notes 1:
The super white grease (G2-T, G2-TE) has a high performance.
If it is necessary to increase the grease lubricating capacity to prevent pins or bushes from squeaking, use
recommended G2-T or G2-TE.
Notes 2:
Supercoolant (AF-NAC)
1. The coolant carries out the important function to prevent corrosion as well as freezing.
In the areas where freezing is not a problem, it is essential to use of an antifreeze coolant.
All Komatsu equipment are supplied with Komatsu Supercoolant coolant (AF-NAC). The Supercoolant
Komatsu (AF-NAC) has high anticorrosion, antifreeze and coolant properties, so it can be used regularly for 2
years or 2000 hours.
It is advisable to use Komatsu Supercoolant coolant (AF-NAC) at all times.
2. For information on dilution ratio of the Supercoolant in water, see "CLEANING OF THE COOLING SYSTEM
AND CHANGING THE COOLANT" (4-52).
3. To keep the anticorrosive properties of the Supercoolant (AF-NAC), always keep its density between 30% and
68%.
Notes 3:
Use only low- or ultra low-sulphur content fuel.
RECOMMENDED BRANDS, QUALITY RECOMMENDED FOR PRODUCTS

DIFFERENT THAN ORIGINAL KOMATSU OIL 4
Ask your Komatsu distributor when using commercially available oil different from the original Komatsu oil or to
check the latest specifications
WEAM015303 4-13
FUEL, COOLANT AND LUBRICANTS MAINTENANCE
HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE

HEES 4
Our machines can be filled with synthetic biodegradable hydraulic oil type HEES not of plant origin and therefore
the use of the oils indicated in the following table is authorized and recommended:
Supplier Synthetic biodegradable oil HEES

KOMATSU BO 46 G4 (KES 07.872)
AGIP —
ARAL —
AVIA —
BP —
CONDAT CONDAT D 46 K
ELF —
ESSO —
FINA BIOHYDRAN SE 46
FUCHS —
KENDALL —
KUWAIT PETROLEUM K8 —
MOBIL EAL SYNDRAULIC
MOBIL (USA) —
PAKELO —
PANOLIN HLP SYNTH 46
SHELL —
TAMOIL —
TEXACO —
TOTAL HYDROBIO 46
VALVOLINE —
CAUTION
q It is not possible to mix the synthetic biodegradable oil type HEES with ordinary hydraulic oils, since
when the temperature increases insoluble compounds are generated, which are deposited on the
filters and clog them (the maximum concentration of ordinary oil cannot exceed 1% of the total
quantity of oil).
q The biodegradable oil can be used only in the hydraulic system; it cannot be used for the endothermic
engine, the transmissions, the braking system, etc.
q Before introducing the synthetic biodegradable oil in the hydraulic system, empty the system
completely, disconnecting the cylinders and all the parts that may contain ordinary oil, and replace the
drain filter with a new one. Start the engine and let it idle without using the work equipment, wait until
the oil reaches a temperature of at least 40ºC, then start moving the equipment, so that all the parts of
the system are filled with oil. Stop the engine and check the oil level (see "Check the oil level in the
hydraulic tank and top up" (3-65)).
4-14 WEAM015303
MAINTENANCE DRIVING TORQUES
DRIVING TORQUES 4
STANDARD DRIVING TORQUES FOR SCREWS AND NUTS 4
CAUTION
If screws, nuts or other parts are not tightened with the required torque, they may become loose or
damage the components with which they cooperate, and this may cause machine failures or operation
problems. Always pay the utmost attention when carrying out tightening operations.
If not specified otherwise, tighten screws and nuts with the

torque indicated in the table.
If it is necessary to replace a screw or a nut, always use

Komatsu original spare parts of the same size as those to be
replaced.
q Nm (Newton metre): 1 Nm = 0.102 Kgm
Driving torque
Thread
Pitch Spanner size
diameter (a) Standard value Use limit
(mm) (b) (mm)
(mm)
Nm kgm Nm kgm
6 1 10 13.2 1.35 11.8 – 14.7 1.2 – 1.5

8 1.25 13 31 3.2 27 – 34 2.8 – 3.5
10 1.5 17 66 6.7 59 – 74 6.0 – 7.5
12 1.75 19 113 11.5 98 – 123 10.0 – 12.5
14 2 22 172 17.5 153 – 190 15.5 – 19.5
16 2 24 260 26.5 235 – 285 23.5 – 29.5

18 2.5 27 360 37 320 – 400 33.0 – 41.0
20 2.5 30 510 52.3 455 – 565 46.5 – 58.0
22 2.5 32 688 70.3 610 – 765 62.5 – 78.0
24 3 36 883 90 785 – 980 80.0 – 100.0
27 3 41 1295 132.5 1150 – 1440 118.0 – 147.0

30 3.5 46 1720 175.0 1520 – 1910 155.0 – 195.0
33 3.5 50 2210 225.0 1960 – 2450 200.0 – 250.0
36 4 55 2750 280.0 2450 – 3040 250.0 – 310.0
39 4 60 3280 335.0 2890 – 3630 295.0 – 370.0
NOTICE
This driving torque table is not valid for screws or nuts that must lock parts made of nylon or similar
materials onto washers or components made of nylon or nonferrous metals or requiring specific driving
torques.
WEAM015303 4-15
DRIVING TORQUES MAINTENANCE
SPECIFIC DRIVING TORQUES FOR SCREWS AND NUTS 4

Part Description kgm Nm
Cab Rear fastening screws 10 ± 0.75 98 ± 7.3
Front support central screw 6.75 ± 0.75 66 ± 7.3

Engine
Rear support central screw 6.75 ± 0.75 66 ± 7.3
Front 19 ± 1 186 ± 9.8

Wheels
Rear 19 ± 1 186± 9.8
STANDARD DRIVING TORQUES FOR HOSES WITH ORFS 4

If not specified otherwise, tighten hose nuts with the torque
indicated in the table.
If it is necessary to replace a hose, always use Komatsu

original spare parts of the same size as those to be replaced.
RKA33750
TIGHTENING TORQUES FOR “ORFS” PIPES
“a” thread Spanner dimensions Driving torque (±10%)

Pipe diameter
(mm) (mm) kgm Nm
13/16” - 16 19 24 8.2 80
1” - 14 23.5 30 12.2 120
1.3/16” - 12 28 36 16.3 160
TIGHTENING TORQUES FOR “JIC” PIPES

“a” thread Spanner dimensions Driving torque (±10%)

Pipe diameter
(mm) (mm) kgm Nm
1/2” - 20 11.4 17 3.5 35

9/16” - 18 12.9 19 4.6 45
1.1/16” - 12 24.8 32 16.3 160
1.5/16” - 12 31.1 38 20.3 200
4-16 WEAM015303
MAINTENANCE LUBRICATION
LUBRICATION 4
LUBRICATION DIAGRAM 4
NOTICE
q For the lubrication procedures for the single points, see "LUBRICATING THE JOINTS" (4-39).
q The type of lubricant to be used is indicated in the lubricant table (see "FUEL, COOLANT AND
LUBRICANTS" (4-12).
Grease Engine oil level Transmission oil
Fuel filter Hydraulic oil Transmission oil level
Engine oil Hydraulic oil filter
Engine oil filter Hydraulic oil level
WEAM015303 4-17
PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY MAINTENANCE
PERIODICAL CHANGE OF THE COMPONENTS

CONNECTED WITH SAFETY 4
To ensure safety at any moment while driving and using the machine, the operator must carry out all the periodic
maintenance operations prescribed. Furthermore, the operator must periodically change the components
indicated in the table, which are especially related to safety and fire-prevention rules. These components are
subject to wear and since it is particularly difficult to evaluate their conditions through simple periodic maintenance,
after a certain period it is advisable to change them independently of their state, in order to keep them efficient
over time. Repair or replace these components immediately in case of failures or anomalies, even if the time
interval prescribed for their change has not elapsed yet.
If the pipe clamps show signs of deterioration, like deformations or cracks, provide for changing them together with
the pipes.
In addition to the periodical change of the components listed in the following table, carry out the inspections
described here below on the hydraulic pipes. In case of anomalies, carry out the necessary adjustments and
changes, or adopt any other measure required.
For the quantities and codes of the safety-related components to be changed, see the spare parts catalogue.
When changing pipes, always change O-rings, gaskets and analogous components.
Type of check Check item
Check before starting Leakages from joints, hydraulic pipes or fuel pipes.
Leakages from joints, hydraulic pipes or fuel pipes. Damaged

Periodical check (monthly check)
hydraulic or fuel pipes (cracks, wear and tear)
Leakages from joints, hydraulic pipes or fuel pipes. Deteriorated,

Periodical check (annual check) twisted, damaged hydraulic or fuel pipes (cracks, wear and tear) or
pipes in contact with other parts of the machine
4-18 WEAM015303
MAINTENANCE PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY
SAFETY-RELATED PARTS 4
FUEL SUPPLY SYSTEM 4
No. Components related to safety that periodically need changing Q.ty Change interval
1 Fuel pipe (Fuel tank - Precleaner) 1
2 Fuel pipe (Precleaner - Fuel pump) 1
3 Fuel pipe (Fuel pump - Fuel filter) 1 Every 2 years or
2000 hours,
4 Fuel pipe (Fuel filter - Injection pump) 1
whichever occurs
5 Fuel pipe (Fuel filter - Fuel tank) 1 first
6 Fuel recovery pipe (Injection pump - Fuel filter) 1
7 Fuel recovery pipe (Injector - Injection pump) 1
6 7
RKA43110
WEAM015303 4-19
STANDARD HYDRAULIC SYSTEM 4
1 Hydraulic pipe (Travel pump delivery) 4 Every 4 years or 3000
hours, whichever occurs
2 Hydraulic pipe (Machine function pump delivery) 1 first
2 1
RWA35940
4-20 WEAM015303
3 Hydraulic pipe (Lifting cylinder) 6 Every 2 years or 1500
4 Hydraulic pipe (Bucket cylinder) 6 first
Every 4 years or 3000
5 Hydraulic pipe (Auxiliary hydraulic kit) 2 hours, whichever occurs
first
3 4
4
4 RWA37630
WEAM015303 4-21
HIGH-FLOW HYDRAULIC SYSTEM 4
1 Hydraulic pipe (Travel pump delivery) 4
2 Hydraulic pipe (Machine function pump delivery) 1 hours, whichever occurs
first
3 Hydraulic pipe (Flow rate increase pump delivery) 1
1 3
2 1 RWA35960
4-22 WEAM015303
4 Hydraulic pipe (Lifting cylinder) 6 Every 2 years or 1500
5 Hydraulic pipe (Bucket cylinder) 6 first
6 Hydraulic pipe (Auxiliary hydraulic kit) 2 hours, whichever occurs
first
4 5
5
5
RWA37640
OPERATOR'S SAFETY 4
Components related to safety that periodically
No. Q.ty Change interval
need changing
After 5 years from the production date
indicated on the belt back or every 3 years
1 Safety belt 1
from first use, whichever is the shortest
period.
WEAM015303 4-23
MAINTENANCE PLAN MAINTENANCE
MAINTENANCE PLAN 4
MAINTENANCE PLAN 4
WHEN REQUIRED
CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE .................................................................................4-25
TYRE ROTATION .............................................................................................................................................................................4-27
BATTERY ELECTROLYTE LEVEL CHECK .....................................................................................................................................4-28
DRAINING THE FUEL TANK............................................................................................................................................................4-29
RELEASING THE PARKING BRAKE ...............................................................................................................................................4-30
CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE ........................................................... 4-31
MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION ................................................................ 4-31
MAINTENANCE EVERY 50 HOURS OF OPERATION

CHECKING THE TYRE PRESSURE ...............................................................................................................................................4-32
CHECKING THE COOLANT LEVEL IN THE RADIATOR ................................................................................................................4-32
MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION .............................................................. 4-33

CHECKING THE ENGINE OIL LEVEL AND TOPPING UP .............................................................................................................4-33
CHECK THE OIL LEVEL IN THE HYDRAULIC TANK AND TOP UP ..............................................................................................4-33
CLEANING THE OUTSIDE OF THE RADIATORS ..........................................................................................................................4-33
ADJUSTING THE FAN BELT TENSION...........................................................................................................................................4-34
CHECKING THE WHEEL NUT DRIVING TORQUE ........................................................................................................................4-35
CHECKING AND ADJUSTING THE TRANSMISSION CHAIN TENSION .......................................................................................4-35
CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS ..................................................................................................... 4-38
LUBRICATING THE JOINTS ............................................................................................................................................................4-39
MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION .............................................................. 4-40
(Operations to be carried out together with those prescribed at point "MAINTENANCE EVERY 500 HOURS OF
OPERATION" (4-40))

CHANGING THE ENGINE OIL AND THE ENGINE OIL FILTER CARTRIDGE ...............................................................................4-40
CHANGING THE FUEL FILTER ELEMENT .....................................................................................................................................4-42
CHANGE THE HYDRAULIC OIL DRAIN FILTER ............................................................................................................................ 4-44
DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oil type HEES)........................... 4-45
CLEANING THE WATER SEPARATOR ...........................................................................................................................................4-46

CHANGING THE OIL IN THE FINAL TRANSMISSION ...................................................................................................................4-48
CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER ...............................................................4-49
CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE ...............................................................................................4-51

CLEANING OF THE COOLING SYSTEM AND CHANGING THE COOLANT ................................................................................4-52
CHANGING THE SUCTION FILTER ................................................................................................................................................4-54
CHECKING THE ALTERNATOR AND THE STARTER ....................................................................................................................4-55
4-24 WEAM015303
MAINTENANCE MAINTENANCE PROCEDURE
MAINTENANCE PROCEDURE 4
WHEN REQUIRED 4
CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE 4
WARNING
q Remove the air cleaner only after stopping the engine and do not start the engine if the air cleaner is
open.
q When compressed air is used to clean the filter, dust may get into the eyes. Wear safety goggles and a
dust mask during the cleaning operations.
The air filtering system is composed of a primary high capacity filtration element and a secondary cartridge for
additional safety protection.
The primary element can be cleaned with compressed air, while the cartridge should only be replaced.
Check
Cleaning should be carried out when the clogged filters

indicator light (A) on the instrument panel comes on.
NOTICE
q Check how much the cartridge is clogged: H
Q every 50 hours the machine has been operating in

C
normal conditions.
P
Q every day when the working environment is dusty.
q If work is frequently carried out in dusty environments, A

install a special suction system. Contact your Komatsu
distributor. RWA32410
Cleaning the primary element
1. Open the engine hood and the rear cover. For further
details, see "ENGINE HOOD" (3-48) and "REAR PANEL"
(3-49).
2. Remove the couplings (1) and remove the clogging filter

2
cover (2).
1
RKAC4320
WEAM015303 4-25
MAINTENANCE PROCEDURE MAINTENANCE
3. Extract the main filtering element (3).
4. Slightly strike the element on the palm of your hand to

eliminate the dust and blow compressed air on the inner
surface, keeping the air jet at a distance of approximately 3
15 cm and making sure that the pressure does not exceed
4-5 bars.
RKAC4330
5. Carefully clean the filter casing (4), taking care to avoid the
introduction of foreign matters in the suction duct and
reassemble the unit making sure that the ejector is
positioned vertically and at the bottom. 4
NOTICE
q If the clogging warning light comes on after the engine
has started, it is necessary to change the primary
filtering element and the safety cartridge.
q Change the primary filtering element after 5 cleaning

operations or after one year.
The safety cartridge must always be changed together RKAC4340
with the primary filtering element.
Replacement of the safety cartridge
1. Remove the used safety cartridge (5) and replace it with a

new one.
NOTICE
In case of doubts on the efficiency of the gasket, 5
immediately change it.
2. Put back the air cleaner.
RKAC4341
4-26 WEAM015303
TYRE ROTATION 4
WARNING
q The tyres must not be inflated exceeding the
recommended pressure. (See "TECHNICAL
CHARACTERISTICS" (5-6)).
q Inflate all the tyres with the same pressure.
To avoid losing stability and manoeuvrability, always use the

machine with properly inflated tyres and avoid incorrect
manoeuvres that may shorten their life. The manoeuvres to be
avoided are the following:
1. Excessive skidding when loading material.
2. Abrupt steering, starting and stopping manoeuvres.
3. Excessive use of counterrotations.

If excessive tyre wear is observed, it is advisable to exchange
the front wheels with the rear wheels immediately, so that the
wear gets uniform on the four wheels over time. RWAA13350
If two tyres are worn more than the others, change their
position keeping them on the same side, so that the rolling
diameter is the same on connected wheels.
When it is necessary to change two tyres, adopt the same

procedure and eliminate the most worn ones, installing the new
ones on the same side.
NOTICE
Use only tyres recommended by the manufacturer.
WEAM015303 4-27
BATTERY ELECTROLYTE LEVEL CHECK 4
WARNING
q Carry out this check with the machine parked on level ground.
q Check the level only when the engine is stopped and, if necessary, add distilled water only before
starting the operations.
q Always wear protective goggles and waterproof gloves.
q To prevent gas explosions, do not use naked flames, do not smoke and avoid producing sparks due to
short circuits.
q The battery electrolyte is dangerous: in case of contact with the eyes or the skin, wash with plenty of
running water and consult a doctor.
q Batteries which do not require maintenance should not be opened.
q It is advisable to add distilled water before starting work, in order to prevent it from freezing.
q Before putting back the cell plugs, make sure that the breather holes are not clogged.
q Restore the level adding only distilled water. If the level is low because the liquid has spilled, add
sulphuric acid diluted until the concentration suitable for the room temperature is obtained, see
"Battery" (3-102).
q Check that the terminals and connection cables are not rusted; if necessary, clean and protect them
with antioxidant grease.
Check battery electrolyte level at least once a month and strictly observe the safety procedures according to the
following indications.

HOOD" (3-48).
2. The battery (1) has a visual indicator (2) that uses various 1 2
colours to signal the level of the charge of the battery
according to the table positioned beside the indicator:

RKAB1610
4-28 WEAM015303
DRAINING THE FUEL TANK 4
WARNING
q When draining the fuel tank, avoid spilling fuel, since
this may cause fires.
q If some fuel is accidentally spilled, clean the dirty area

immediately, in order to prevent it from getting slippery
and to avoid fires.
1. Lift up the engine cover (see "ENGINE HOOD" (3-48), fully

raise the loader arm and apply the safety catch (see
RKAC4350
"LOADER LOCKS" (3-2).
2. Position a container beneath the drain cap; loosen the cap

(1) and completely drain the fuel.
3. Screw on the cap (1) and tighten it.
q Driving torque: 10 Nm.
RKA42000
4. Remove the cap (2) for filling the tank and fill up.
5. Check the seal of the cap (1).
NOTICE
q The draining of the tank must be carried out at
temperatures exceeding 0ºC, before starting the
engine; when the temperature is below 0ºC, the
hydraulic oil tank must be drained at the end of work,
or in any case when the temperature of the machine is 2
sufficiently high to prevent the condensate from
freezing and to allow it to flow out of the tank without
problems.
RWAA13401
q The condensate and the impurities that may have

accumulated inside the tank must be eliminated before
refuelling.
q Never use trichloroethylene to wash the inside of the

tank. Use exclusively diesel oil.
WEAM015303 4-29
RELEASING THE PARKING BRAKE 4
WARNING
In case of failure of the hydraulic system and before removing the machine, release the negative brake
installed on the travel motors.
1. Raise the cab (see "TIPPING UP THE CAB" (3-46)).
2. Disconnect the pipe (1) that supplies pressure to the travel

motors.
RWA36030
3. Connect the grease nipple (3) to the union (2).
4. Using the grease pump provided, inject grease until

reaching the minimum pressure required to release the
brake.
5. After releasing the brake, lower the cab (see "TIPPING UP

THE CAB" (3-46)) and carry out the necessary
maintenance operations. 3
6. To restore the braking circuit to the standard configuration,
remove the grease nipple (3) from the coupling (2) and put 2
back the pipe (1).
RWA36040
REMARK
After restoring the circuit to the standard configuration, it is not
necessary to carry out any adjustment.
4-30 WEAM015303
CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE 4
WARNING
Dirt, oil and fuel in the engine compartment near hot parts may damage the machine and even cause fires.
Check frequently and eliminate any leakage; if leakages occur repeatedly, contact your Komatsu Dealer.
For details on the following items, see "Checks performed before starting the engine" (3-62).
q Check the coolant level and top up
q Checking the engine oil level and topping up
q Check fuel level and top up
q Check the oil level in the hydraulic tank and top up
q Checking the decanting device and cleaning
q Checking the wiring system
MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION 4

These maintenance operations must be carried out after the first 50 hours of operation, together with those to be
carried out “EVERY 50 HOURS”.
q Checking the gearing chain tension. For further details, see "CHECKING AND ADJUSTING THE
TRANSMISSION CHAIN TENSION" (4-35).
q Check the tightening of the wheel fastening nuts. For further details, see "CHECKING THE WHEEL NUT
DRIVING TORQUE" (4-35).
q Change the hydraulic oil drain filter (Only for machines filled with synthetic biodegradable oil type HEES). For
further details, see "CHANGE THE HYDRAULIC OIL DRAIN FILTER" (4-44).
WEAM015303 4-31
MAINTENANCE EVERY 50 HOURS OF OPERATION 4
CHECKING THE TYRE PRESSURE 4
WARNING
q Inflate the tyres standing beside the outer belt.
q Do not exceed the pressures recommended in
the"TECHNICAL CHARACTERISTICS" (5-6).
This check is indispensable for the preservation, exploitment

and duration of the tyres. The pressure must be as indicated in
the specifications.
RWA20900
The pressure must be as indicated in the specifications (see
"TECHNICAL CHARACTERISTICS" (5-6)).
While checking the tyre pressure, check also the conditions of

the tread and sidewalls.
CHECKING THE COOLANT LEVEL IN THE RADIATOR 4
WARNING
q Carry out this check with the machine parked on a level surface and the equipment resting on the
ground.
q Do not remove the radiator cap when the fluid is hot, since it may be sprayed out violently and cause
burns.
q Loosen the cap slowly in order to release the pressure before removing it.
1. Raise the engine hood (see "ENGINE HOOD" (3-48)).

2. Remove the cap (1) and make sure that the fluid level
reaches the filling hole.
NOTICE
If the fluid level in the radiator is low and the expansion
1
tank is full of coolant, check the tightness of the radiator
and make sure that there is no air leakage from the
radiator-expansion tank coupling.
If this inconvenience occurs repeatedly, contact your
Komatsu Dealer.
RWAB0950
4-32 WEAM015303

q Change the hydraulic oil drain filter. For further details, see "CHANGE THE HYDRAULIC OIL DRAIN FILTER"
(4-44).

These operations must be carried out together with those to be carried out “EVERY 50 HOURS” of operation.
CHECKING THE ENGINE OIL LEVEL AND TOPPING UP 4

For further details, see "Checking the engine oil level and topping up" (3-63).
CHECK THE OIL LEVEL IN THE HYDRAULIC TANK AND TOP UP 4

For further details, see "Check the oil level in the hydraulic tank and top up" (3-65).
CLEANING THE OUTSIDE OF THE RADIATORS 4
WARNING
If compressed air, steam or water are directed against a person, they may cause injuries. Always wear an
eye shield and safety shoes.
NOTICE
q When using compressed air, always keep the nozzle at a safety distance, in order to avoid damaging
the fins. If the fins are damaged, they may cause water leakages or overheating.
q Do not use products containing oily substances, even if in slight quantities, since these facilitate the
adhesion of dust, which affects the heat exchange adversely.
q Carry out this cleaning operation whenever the radiator, the condenser or the heat exchanger are
accidentally dirtied with oil, diesel oil or greasy or oily substances.
q If the machine is used in dusty places, clean the radiator, the condenser and the heat exchanger more
frequently, in order to prevent the fins from clogging.
The outside of the radiators must be cleaned with a jet of

compressed air and, if necessary, with a low-pressure water or
steam washing cycle; the specific products available on the
market can certainly be used, provided that the instructions
given on the package are followed and that the washed parts
are carefully dried at the end of the operations.
If the fins are dirty with mud, dirt or leaves, clean with
compressed air. It is possible to use steam or water instead of
compressed air; specific products in the market may also be
used as long as manufacture instructions are observed and,
once the operations are completed, the washed parts are
carefully dried.
RWAA13450
WEAM015303 4-33
ADJUSTING THE FAN BELT TENSION 4
WARNING
q Soon after the machine has been stopped the engine is very hot and may cause burns; let the engine
cool down to 40–45 °C before carrying out any check.
q Guards are installed in the area of the engine to protect personnel from moving parts.
These guards should only be removed by a Komatsu service engineer unless specific instructions are
given in this manual.
Check
1. Open the engine hood and the rear cover. For further
details, see "ENGINE HOOD" (3-48) and "REAR PANEL"
(3-49).
2. The check is manual and involves pressing the belt (1) with
the thumb in the intermediate point between the pulley (A)
and the pulley (C) with a force of 10 kg; the sagging should
be 10-15 mm.
A C
(A) Fan pulley
(B) Driving shaft pulley
(C) Alternator pulley
3. If the deflection exceeds this value, adjust by proceeding

as indicated below. B
RWA09221
Adjustment
1. Loosen the screw (2) that fixes the alternator (3) and, with
a lever inserted between the casing and the engine block,
slide the alternator.
1
2. Tighten the screw (2) and check again.
NOTICE 2
q Check each pulley for damage, wear of the V-groove,
and wear of the V-belt. In particular, be sure to check
that the V-belt is not touching the bottom of the V- 3
groove.
q If the belt is stretched and there is no allowance for

adjustment, or if it is cut or cracked, please contact RKAB1700
Komatsu Dealer for replacement.
4-34 WEAM015303
CHECKING THE WHEEL NUT DRIVING TORQUE 4

This check serves to restore the correct driving torque of the
wheels on the hubs.
The torque must be checked with a dynamometric spanner (1)

calibrated with the values indicated in paragraph "STANDARD
DRIVING TORQUES FOR SCREWS AND NUTS" (4-15).
NOTICE
q Do not increase the specified driving torque and keep
it within the prescribed values.
1
q When checking the driving torque, do not lubricate the
thread.
RWAA10250
CHECKING AND ADJUSTING THE TRANSMISSION CHAIN TENSION 4
WARNING
q Stop the machine on firm and level ground, raise the front and rear wheels until they are not in contact
with the ground any longer and engage all the safety locks before stopping the engine.
q Secure the machine in this position by applying bearing blocks under the front part of the frame.
FRONT CHAINS
1. Raise the front of the machine and secure it with the safety
locks.
2. Mark a point on the outside edge of the front wheel, move

the wheel and check that movement of the point is
between 2 to 6 mm.
This range determines the correct tension of the chain.
3. Repeat this procedure also for the other wheel.
RWA37590
Max. 6mm
RWAA13430
WEAM015303 4-35
REAR CHAINS
1. Raise the rear of the machine and secure it with the safety
locks.
2. Mark a point on the outside edge of the back wheel, move
the wheel and check that movement of the point is
between 2 to 6 mm.
This range determines the correct tension of the chain.
3. Repeat this procedure also for the other wheel.
NOTICE
If it exceeds 6 mm, call the Komatsu Distributor (adjust the
chains as shown below).
RWA37600
Max. 6mm
RWAA13440
4-36 WEAM015303
ADJUSTING THE CHAINS
WARNING
q Stop the machine on firm and level ground.
q Before carrying out the adjustment, take all the necessary safety precautions.
q When adjusting the hub-holding plate, do not loosen the fastening nuts by giving them more than 2
turns, in order to prevent any oil leakage.
REMARK
Each side of the final drive (right and left) is composed of two chains (front and rear) that transfer motion to the
relative wheels. Each chain can be adjusted independently of the others.
1. Remove the wheel nuts.
2. Position the adjusting screw (3) included in the supply on

the appropriate hole and make it rest against the hub-
holding plate (1). 2
3. Loosen the nuts (2) of the hub-holding plate (1), giving
them max. 2 turns. 1
4. Adjust the screw (3), moving the hub-holding plate 1 or 2
mm forwards.
5. Fasten at least 3 diametrically opposite nuts (2) of the hub-

holding plate. RWAA10190
6. Install the wheel and check the wheel slack.
If the wheel slack value is not included within the prescribed

value range, repeat the operations described above.
If, on the contrary, the wheel slack value is included within this 3
range, proceed as follows:
1. Remove the wheel.
2. Tighten all the nuts (2) of the hub-holding plate (1) by

applying the prescribed driving torque. (See "DRIVING
TORQUES" (4-15)). RWAA12550
3. Remove the adjusting screw (3).
4. Put back the wheel, tightening the nuts with the prescribed
torque (see "DRIVING TORQUES" (4-15)).
5. Repeat this procedure also for the other wheels.
WEAM015303 4-37
CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS 4
WARNING
Carry out this check with the machine parked on level ground.
The visual check must verify that the lubricant reaches the
height of hole (1); if this is not the case, top up using the oil
prescribed. (See "FUEL, COOLANT AND LUBRICANTS" (4-
12)).
RWAA10260
1
RWAA10730
4-38 WEAM015303
LUBRICATING THE JOINTS 4

NOTICE
q Clean the grease nipples before applying the greasing pump.
q After lubrication, remove any excess grease.
q If the machine is used in difficult conditions, perform these maintenance operations more frequently.
q Prepare a grease pump.
1. Completely lower the arm and position the bucket on the ground.
2. Use the grease pump to inject grease through the lubrication points indicated by the arrows.
4 5 6 7
9
3
2 10
RWA37610
(1) Pin for coupling the bucket (2 points)
(2) Tool-holder plate fulcrum pin (2 points)
(3) Bucket cylinder head pin (2 points)

(4) Bucket cylinder base pin (2 points)
(5) Lifting cylinder head pin (2 points)
(6) Arm fulcrum pin (2 points)

(7) Lifting cylinder base pin (2 points)
REMARK
Grease cartridge: see Spare parts.
WEAM015303 4-39

(Only for machines filled with synthetic biodegradable oil type HEES)
q Hydraulic oil change and cleaning of the suction filter. For further details, see "MAINTENANCE EVERY 2000
HOURS OF OPERATION" (4-52).

CHANGING THE ENGINE OIL AND THE ENGINE OIL FILTER CARTRIDGE 4
WARNING
q Carry out this operation with the machine parked on flat ground.
q Soon after the machine has been stopped the engine oil is very hot and may cause burns; let the
engine cool down until it reaches a temperature of 40-45ºC before draining the oil.
q The oil that may be spilled during the change makes the ground slippery, therefore, use anti-slip shoes
and immediately remove any trace of oil from the floor.
q Oils, filters, the coolant and the battery are considered special waste and must be collected and
disposed of according to the regulations in force.
1. Remove the fixing screws (2) and take away the bottom
cover (1).
1 2 RWA32600
4-40 WEAM015303
2. Extract the oil drain flexible pipe (3) from the lower
opening.
3. Raise the engine hood (see "ENGINE HOOD" (3-48)).
4. Remove the drain plug (4) of the flexible pipe (3), gathering
the used oil that flows out into a container with suitable 3
capacity.
RWAA10300
5. While the oil flows out, remove the filling cap (5), so that
the oil can flow freely.
6. Screw the plug (4) on to the flexible pipe.
RWAB0970
7. Unscrew the used filter (6) with the special spanner

provided and discard it.
8. Clean the contact surface between the seal and the filter
support (7). 7
9. Lubricate the seal of the new filter and screw thoroughly.
10. Give a further half turn by hand.

6
NOTICE
Do not use the spanner to lock the filter, since this may be
damaged and cause oil leakages.
RKAB1711
11. Put in the specified amount of new oil, checking that the
level arrives at MAX with the rod (8).
12. Put the filler cap back on (5) and start the motor for 5 8 MAX.
minutes. Stop the engine and check that the oil level lies
between the marks MIN and MAX on the dipstick. MIN.
13. Close the lower cover (1).
14. Close the engine hood.
Use oil suitable for the ambient temperature (see "FUEL,

COOLANT AND LUBRICANTS" (4-12)).
RKAC4372
NOTICE
After replacing the oil, clean any parts that got splashed and put the flexible hose back inside the engine
compartment.
WEAM015303 4-41
Some versions of the machine have special safety drain caps,

so to change the oil do as follows.
1. Remove the cap (9), apply the special connector supplied

and by hand screw until the oil comes out.
2. Follow the replacement procedures as per the standard

version.
3. Remove the special connector and put it back in the tool

container supplied.
9
4. Put back the plug (9).
RWAA11721
CHANGING THE FUEL FILTER ELEMENT 4
WARNING
q Change the filtering element after work, when the engine has cooled down to 40-45ºC.
q When these operations are carried out, fuel may be spilled; clean the dirty areas immediately, in order
to prevent any risk of slipping or fire.
Fuel filter
LOCKS" (3-2).
2. Put a cloth under the filter cartridge.
3. Using a filter wrench, turn the cartridge (1) anticlockwise to

remove it.
If fuel is spilled, dry it immediately with a cloth.
4. Clean the head of the filter holder (2).
5. Lubricate the casing seal, install it on the filter holder and

tighten the metal ring until it touches the seal. RWAB0050
6. Give a further half turn by hand.

7. Once the cartridge is replaced, purge the air as indicated
below.
NOTICE
If the casing is tightened excessively, the seal may be
2
damaged and cause fuel leakages. Fuel leakages may also
be due to insufficient tightening. Therefore, it is advisable
to fix the casing by tightening the metal ring correctly. 1
RKAB1720
4-42 WEAM015303
Bleeding the fuel circuit
WARNING
The engine may start during the bleeding operations; make sure that there is no one near the machine.
1. Fill the fuel tank.

2. Turn the ignition key to position ON and wait approximately
15–20 seconds, in such a way as to allow the fuel system
to be automatically bled.
3. Turn the ignition key to position START and start the

engine.
NOTICE
q If the engine starts without problems and then stops or
works irregularly, check if there is air in the circuit; if
so, check the tightness of the fuel filter and of the fuel
pump prefilter.
q After the fuel has run out, bleed the circuit by

proceeding as described above and repeat the
operation for at least 2-3 times.
WEAM015303 4-43
CHANGE THE HYDRAULIC OIL DRAIN FILTER 4
WARNING
q Soon after the machine has been stopped, the hydraulic oil is very hot and may cause burns; let it cool
down to 40–45° C before changing the filter.
q The hydraulic system is pressurized; loosen the filling cap slowly to release the residual pressure.
q On new machines, change the hydraulic oil filter cartridge after the first 250 hours of operation and
successively every 500 hours.
q On machines filled with synthetic biodegradable oil type HEES, the first change must be carried out
after the first 50 hours of operation and the successive changes every 1000 hours.
The filter is positioned on the hydraulic system drain outlet and blocks the metal particles that come off the various
components due to their wear.
The filter can be reached after opening the rear panel (see "REAR PANEL" (3-49)).
To change it, proceed as follows:
1. Slowly loosen the filling cap (1) in order to release the

residual pressure from the tank and then remove it.
1
RWAA13460
2. Unscrew the used filter (2) and discard it.
3. Clean the contact surface between the seal and the filter
support (3), lubricate the seal of the new filter and screw
thoroughly.
3
4. Give a further half turn by hand. 2
5. Close the rear panel.
NOTICE
Do not use the spanner to lock the filter, since this may be
damaged and cause oil leakages.
RWAA13470
4-44 WEAM015303
DRAINING THE HYDRAULIC OIL TANK

(Only for machines filled with synthetic biodegradable oil type HEES) 4
WARNING
q Before carrying out any maintenance operation, let the oil cool down until it reaches 40-45º C.
q Immediately clean any area dirty with oil.
1. Stop the machine on firm and level ground, rest the

equipment on the ground, stop the engine, remove the
residual pressures (see "REMOVAL OF RESIDUAL
P R ES S U R E I N T H E C I R C U I T F O R H Y D R A U L I C
EQUIPMENT" (6-11)) and place the safety bars in the
locking position (see "Safety bars" (3-27)).
RWA37070
2. Raise the engine hood and open the rear panel (see
"ENGINE HOOD" (3-48) and "REAR PANEL" (3-49)).
RWAA13410

1
RWAA13460
WEAM015303 4-45
4. Loosen the lower plug (2) until the condensate has flown
out of the tank completely.
5. Put back the lower plug (2), the filling cap (1) and close the
rear panel and the engine hood.
NOTICE
T h e d r a i n i n g o f t h e ta n k m u s t b e c a r r i e d o u t a t
temperatures exceeding 0ºC, before starting the engine;
when the temperature is below 0ºC, the hydraulic oil tank
must be drained at the end of work, or in any case when
the temperature of the machine is sufficiently high to
prevent the condensate from freezing and to allow it to
RWAA10390
flow out of the tank without problems.
RWA34230
CLEANING THE WATER SEPARATOR 4
WARNING
q Change the precleaner at the end of work, when the engine has cooled down to 40-45º C.
q When these operations are carried out, fuel may be spilled; clean the dirty areas immediately, in order
to prevent any risk of slipping or fire.
Cleaning

LOCKS" (3-2).
RWAB0050
4-46 WEAM015303
2. Close the cock (1).
3. Loosen the winged cap (2) and let the contents of the sump
drain out (3). 1
2
RKAC4381
4. Loosen the metal ring (4) and remove the cup (3) and the
filtering element (5).
5. Clean the inside of the sump, the filter (5) and the ring (6)
with diesel or petrol. 4
6. Mount the filter (5) and the sump (3) with the ring (6),
tighten the flange (4) and open the tap (1). 1 3
NOTICE
q When disassembling the water separator, be careful
5
not to lose the red ring contained in the cup. 2
q If the filtering element is clogged or damaged, change 6 RKAC4391
it.
Bleeding the circuit
7. Turn the ignition key to position ON and wait approximately

15–20 seconds, in such a way as to allow the fuel system
to be automatically bled.
8. Turn the ignition key to position START and start the

engine.
NOTICE
q If the engine starts without problems and then stops or
works irregularly, check if there is air in the circuit; if
so, check the tightness of the fuel filter and of the fuel
pump prefilter.
q After the fuel has run out, bleed the circuit by

proceeding as described above and repeat the
operation for at least 2-3 times.
WEAM015303 4-47

CHANGING THE OIL IN THE FINAL TRANSMISSION 4
WARNING
Oils, filters, the coolant and the battery are considered special waste and must be collected and disposed
of according to the regulations in force.
NOTICE
The operation should be carried out on each transmission with the machine parked on the flat and at a
warm temperature so that the oil becomes fluid and therefore drains easily and with it the solid particles
that remain in suspension come out.
1. Raise the loader arm and secure it with the safety lock (see
"LOADER LOCKS" (3-2)).
2. Remove the drain plug (1) and let the used oil flow out
completely.
RWAB0050
1
RWAA10340
3. Remove the plug (2).
4. Refit the cap (1) and fill through the hole (2) with the oil
indicated until reaching the level corresponding to the
lower edge of the hole.
5. Put back the plug (2).
6. Carry out some forward and backward movements, stop

the machine and check the levels again.
Use oil suitable for the ambient temperature (see "FUEL, 2
COOLANT AND LUBRICANTS" (4-12)).
RWAA10261
4-48 WEAM015303
CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER 4
WARNING
q On machines filled with synthetic biodegradable oil type HEES, the first change must be carried out
after the first 50 hours of operation and the successive changes every 1000 hours.


P R ES S U R E I N T H E C I R C U I T F O R H Y D R A U L I C
RWA37070
RWAA13410

1
RWAA13460
WEAM015303 4-49
4. Loosen the lower plug (2) until the condensate has flown
out of the tank completely.
RWAA10390
RWA34230
5. Disconnect the suction pipe (3) and remove the flange (4)
after removing the screws (5).
6. Clean the filtering element (6).
7. Put back the flange (4), the filter (6), the gasket (7) and the 3 4 6 7
lower plug (2).
5 RWA36400
8. Fill the tank with the oil until reaching the level (8).
Use only the prescribed type of oil (see "FUEL, COOLANT
AND LUBRICANTS" (4-12)).
RWAA10131
4-50 WEAM015303
9. Raise the cab (see "TIPPING UP THE CAB" (3-46)) sure

that the oil in the hydraulic pump reaches the maximum
level. To do this, remove the upper plug (9 and make sure
that the hole is completely filled with oil.
10. If the oil does not reach the maximum level, top up with the
9
prescribed oil (see "OIL, FUEL, COOLANT AND GREASE"
(4-5)).
11. Lower the cab, screw the filling cap (1), close the rear
panel and the engine hood and deaerate the system.
12. Make sure that all the control levers are in neutral position
and let the engine idle for 2-3 minutes before operating the RWAA12580
work equipment.
Move each piston more than once to deaerate the system;
check again and top up if necessary.
CAUTION
Do not start the motor with an empty tank so as not to
damage the pump.
CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE 4

Since the check and adjustment of the engine valve clearance require the use of special tools, have these
operations carried out by your Komatsu Dealer.
WEAM015303 4-51

These operations must be carried out together with those to be carried out “500 and 1000” of operation.
CLEANING OF THE COOLING SYSTEM AND CHANGING THE COOLANT 4
WARNING
q The coolant temperature and pressure inside the radiator are very high immediately after turning off
the engine. There is a risk of fire if the cap is removed to drain the coolant. Allow the coolant to cool,
turn the cap slowly to relieve pressure and unscrew it completely.
q Washing is performed with the engine running. When getting out of the driver's seat, put the safety
bars in a locked position. (See "MAINTENANCE WITH ENGINE RUNNING" (2-51)).
q For more details on starting the engine, see "BEFORE STARTING THE ENGINE" (3-61) and "Starting
the engine" (3-70).
q Washing is done with the engine running, so it is dangerous if the machine is moving and any one is
standing behind it. Never stand behind the machine when the engine is running.
Stop the machine on level ground when cleaning the cooling system or replacing the coolant.
Flush the cooling system and replace the coolant following the instructions in the following table.
Antifreeze Coolant Cleaning and replacement interval of the coolant

Every 2 years or every 2000 hours
Supercoolant Komatsu (AF-NAC)
whichever is the shorter interval between the two
The coolant has the important function of preventing both corrosion and freezing.
Komatsu machines are supplied with Supercoolant Komatsu (AF-NAC). The Supercoolant Komatsu (AF-NAC) has
high anticorrosion, antifreeze and coolant properties, so it can be used regularly for 2 years or 2000 hours.
As a general rule, we do not recommend the use of refrigerants different than Supercoolant Komatsu (AF-NAC). If
another coolant is used, you may experience problems such as corrosion of the engine and the aluminium
components of the cooling system.
To maintain the anticorrosive properties of the Supercoolant (AF-NAC), keep the density of the fluid between 30%
and 68%.
Supercoolant fluid (AF-NAC) has already been diluted with distilled water. During use, check the previous
minimum temperatures and determine the density of the coolant using the following table.
To determine the density, it is appropriate to estimate a temperature of about 10° C lower.
The density of the coolant varies depending on the ambient temperature, but must always be kept to a minimum of
30%.
Coolant density table
Minimum temperature °C Over -10 -15 -20 -25 -30 -35 -40 -45 -50
Concentration (%) 30 36 41 46 50 54 58 61 64
4-52 WEAM015303
WARNING
q Soon after the machine has been stopped the coolant is very hot and under pressure and it may cause
serious burns; let the engine cool down until it reaches approximately 40-45ºC before changing the
coolant.
q Slowly loosen the radiator cap, in order to release the residual pressure.
The coolant is already diluted with distilled water. Check the

density with a coolant tester.
Prepare a container with a capacity greater than the amount of
coolant.
Prepare a water hose for cleaning.
LOCKS" (3-2).
2. Check that the cooling water temperature has decreased

enough to allow the radiator cap (1) to be unscrewed to the
stop in order to relieve the pressure. RWAB0050
3. Press the radiator cap (1), unscrew until it stops and

remove it.
4. Open the drainage tap (2) of the radiator, remove the pipe
(3) of the motor oil heater and let the liquid flow out, 1
collecting it in a suitably sized container.
5. Close the drainage tap (2), put the pipe back (3) and fill the
radiator with clean water. Start the engine and let it idle.
When the temperature rises above 90° C leave the engine
running for 10 minutes.
6. Stop the motor, then open the drainage tap (2) and remove RWAB0950
the pipe (3) to drain the water.
7. Close the drainage tap (2), put the pipe back (3) and fill the
radiator with fresh liquid.
8. Start the engine and let it idle for a few minutes; check the
level again and if necessary top up before putting back the
upper cap (1). 2
RWAA10070
RKAC4400
WEAM015303 4-53
9. Fill the tank (4) until reaching the maximum level.
10. Close the rear panels.
4
MAX
MIN
RKAB1630
CHANGING THE SUCTION FILTER 4
WARNING

NOTICE
Carry out this maintenance after the hydraulic oil has been
changed twice.

PRESSURE IN THE CIRCUIT FOR HYDRAULIC
RWA37070
"REAR PANEL" (3-49)).
RWAA13410
4-54 WEAM015303

4. Drain the hydraulic oil. (See "CHANGING THE 1

H Y D R A U L I C S Y S T E M OI L A ND C L E A N I N G T H E
SUCTION FILTER" (4-49)).
RWAA13460
5. Disconnect the suction pipe (3) and remove the flange (4)
after removing the screws (5).
6. Change the filtering element (6).

7. Put back the flange (4), the filter (6), the gasket (7) and the 3 4 6 7
lower plug (2).
8. Fill the tank with the oil until reaching the level (see
"CHANGING THE HYDRAULIC SYSTEM OIL AND
CLEANING THE SUCTION FILTER" (4-49)).
CAUTION 5 RWA36400
Do not start the motor with an empty tank so as not to

damage the pump.
CHECKING THE ALTERNATOR AND THE STARTER 4

The brush may be worn or the bearing may be without grease. Contact your Komatsu distributor for the necessary
inspection or repair. If the engine is started frequently, carry out this check every 1000 hours.
WEAM015303 4-55
FINAL DISPOSAL OF THE MACHINE MAINTENANCE
FINAL DISPOSAL OF THE MACHINE 4

At the end of the working life of the machine, ask Komatsu distributor for the final disposal.
4-56 WEAM015303
SPECIFICATIONS
15
WEAM015303
SPECIFICATIONS SPECIFICATIONS
SPECIFICATIONS 5
DIMENSIONS (WITH BUCKET) 5
RU
RV
Z
V
T
C
D
Gm
E
X
B
S
R
Q
F
N
A H L
M
RKA43960
5-2 WEAM015303
A Front bucket reach (*) 1422 mm
B Dumping height (*) 2186 mm

C Dumping reach (*) 869 mm
D Max. operating height (*) 3946 mm
E Max. tool carrier pin height (*) 3000 mm
F Rollback angle - 30°
G Dumping angle - 45°
Gm Tool carrier pin distance / Load centre of gravity with maximum extension (**) 310 mm
H Pitch - 1060 mm
L Backhoe swing centre distance - 1024 mm
M Length with bucket (*) 3505 mm

N Ground clearance - 210 mm
P Cab roof height - 2002 mm
Q Departure angle - 26°

R Load centre of gravity height with maximum extension (**) 2048 mm
RU Front turning radius (*) 2150 mm
RV Rear turning radius - 1666 mm

S Load centre of gravity distance / front axle with maximum extension (**) 1122 mm
T Bucket width (*) 1800 mm
U Max. frame width - 1278 mm
V Tread (***) 1384 mm
Z Tyres external width (***) 1658 mm
X Max. dimension front door / front axle - 415 mm
(*): with Komatsu bucket with largest permissible (see "GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT"
(6-5)).
(**): with standard Komatsu bucket (see "GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT" (6-5)).
(***): with standard tyres 10x16.5 (see "TECHNICAL CHARACTERISTICS" (5-6)).
WEAM015303 5-3
DIMENSIONS (WITH PALLET FORKS) 5
RU
RV
T
Z
V
C2
I C1
I
D
Gf X
S
P
R
Q
N
A H L
RKA43990
5-4 WEAM015303
A Front reach with pallet forks 1650 mm
C1 Loading distance with maximum extension 694 mm

C2 Loading distance at maximum operating height 617 mm
D Max. operating height 2851 mm
Gf Tool carrier pin distance / Load centre of gravity with maximum extension 673 mm
H Pitch 1060 mm
I Distance of load centre of gravity from the elbow of the tooth 400 mm
L Backhoe swing centre distance 1024 mm

M Length with pallet forks 3734 mm
N Ground clearance 210 mm
P Cab roof height 2002 mm

Q Departure angle 26°
R Operating height with maximum extension 1599 mm
RU Front turning radius (*) 2271 mm

RV Rear turning radius 1666 mm
S Load centre of gravity distance / front axle with maximum extension 1485 mm
T Pallet forks frame width 1410 mm

U Max. frame width 1278 mm
V Tread (**) 1384 mm
Z External width of tyres (**) 1658 mm
X Max. dimension front door / front axle 415 mm
(*): with pallet fork teeth positioned at maximum width.
(**): with standard tyres 10x16.5 (see "TECHNICAL CHARACTERISTICS" (5-6)).
WEAM015303 5-5
TECHNICAL CHARACTERISTICS 5
Unit of
Item measur SK820-5E0
ement
Operating mass (*) 3030
Rated Operating Capacity (*) Without rear ballast kg 900
Tipping load (*) 1800
Standard bucket capacity m3 0.38
Standard bucket width mm 1730
Max. admissible weight (for road homologation) kg 4200
Max. front axle load (for road homologation) kg 2800
Max. rear axle load (for road homologation) kg 2600
Type Komatsu S4D84E-6BMFD (turbo)
Diesel engine Max power kW 36.2 (2600 rpm)
Max torque Nm 156.9 (1700 rpm)
Alternator V 12
Alternator capacity A 55
Electrical system Output Negative
Battery Ah (V) 80 (12)
Starter kW 2.3
nd
1 forwards 10.5
nd
2 forwards 16
Travel speeds km/h
1nd backwards 10.5
2nd backwards 16
Standard flow l/min Max. 62
Equipment auxiliary hydraulic
High Flow flow (optional) l/min Max. 100
system
Pressure calibration bar Max. 206
Excavator hydraulic system (if installed) bar Max. 170
Fuel tank capacity litres 68
Standard tyres (10x16.5-8 PR - mod. SKS-BIG DOG) ECOMEGA 4.2
bar
Tyres for heavy duty work (10x16.5-14 PR - mod. Supergrip L5) 4.2
Segmented tyres (10x16.5 AIR BOSS) Not approved for roads
bar
Flat-free solid tyres Not approved for roads
Machine sound level at 2030 rev/min at a speed of 12.0 km/h (Directive 2009/
86.0 dB(a)
63/CE att. VI)
Machine sound level when stopped at 2700 rev/min (Directive 2009/63/CE
Lsf = 80.0 dB(A)
att. VI)
(*) Machine with standard bucket, full fuel tank, all liquids at their correct level, the operator seated in the driver's
seat (weight 75 kg) and the most common machine fittings.
For further details, see "RATED OPERATING CAPACITY" (1-12).
5-6 WEAM015303
EQUIPMENT, OPTIONAL
1 26
WARNING
NOTICE
q The machine has a quick coupling system at the front that makes it easier to replace the standard
bucket with other approved optional equipment (see "REPLACING THE BUCKET OR THE
EQUIPMENT" (3-89)).
q The machine has a quick connect external hydraulic connection that makes it possible to use complex
hydraulic equipment, equipped with moving parts and rotating or hitting tools (see "Auxiliary
hydraulic flow control" (3-32)).
WEAM015303
GENERAL PRECAUTIONS FOR SAFETY EQUIPMENT, OPTIONAL
GENERAL PRECAUTIONS FOR SAFETY 6

q Read this use and maintenance manual carefully to fully understand the following subjects:
Q Rated Operating Capacity
Q Using the machine safely
Q Connecting and disconnecting the bucket and

equipment
Q Selection and use of optional equipment
Q Replacing equipment
q When installing attachments or options to the machine, it is necessary to pay attention to safety. Please obey
the following precautions strictly when selecting, installing, or using attachments or options.
PRECAUTIONS WHEN SELECTING 6

q Please consult your Komatsu distributor before installing attachments or options to the machine. Depending
on the type of attachment or option, it may be necessary to install a front guard, overhead guard, or other
safety structure to the machine. There may also be problems of the attachment or option hitting the operator's
cab.
q Installing front equipment that is non-original or not approved by Komatsu is a serious risk for operators and
the machine and also the machine warranty becomes void.
PRECAUTIONS WHEN REMOVING OR INSTALLING 6

When removing or installing the attachment or option, obey the following precautions, and take care to ensure
safety during the operation.
q Carry out the removal and installation operations in suitable areas, with solid and flat surfaces.
q If other operators are used during the removal and installation operations, designate the one who should give
the instructions.
q Use a crane when handling heavy objects (more than 25 kg). (The crane must be operated by a qualified
operator.)
q Never pass under suspended loads.
q Never undertake any control or maintenance work under suspended loads or equipment; if necessary, always
use a support that can provide stable support for the suspended load or equipment.
q Before installing or after removing the accessory or equipment, position it in a stable state on solid and flat
surfaces to prevent it falling.
6-2 WEAM015303
EQUIPMENT, OPTIONAL GENERAL PRECAUTIONS FOR SAFETY
PRECAUTIONS WHEN USING 6

q When installing work equipment with dimensions greater than standard equipment, take into consideration the
larger space required for handling the equipment and for handling the machine since there is a greater risk of
collision. Therefore handle the machine with the utmost caution and precision.
q Much optional equipment is made up of tools and structures that can move between one another, in addition to
rotating or hitting tools; pay always attention since these parts and these tools, when they are working, could
occupy areas that were free when the machine was at rest and cause accidental contact with the machine.
WEAM015303 6-3
EQUIPMENT PINS INFORMATION EQUIPMENT, OPTIONAL
EQUIPMENT PINS INFORMATION 6
B
A
B
4
A
3
1 A -A B -B
RKA28220
+1.8 0
1 50 mm 3 45 mm
- 1.5 - 0.5
- 0.09 - 0.09
2 35 mm 4 35 mm
- 0.13 - 0.13
6-4 WEAM015303
EQUIPMENT, OPTIONAL GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT
GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT 6
WARNING
q All equipment installed on the front other than the standard bucket changes the stability of the
machine.
q The equipment is always in reference to this machine model. Other unapproved interchangeable
equipment SHOULD NEVER be installed on the machine.
STANDARD PARTS SUPPLIED BY KOMATSU 6
1 2 3
RKA44190 RKA44200 RKA44210
Picture Weigth
Description Category Description and composition
ref. (kg)
1 Core machine Base machine 2195 Basic machine including liquids
2 Mobile front equipment Arm Equipment 510 Lifting arm
Coupling system for buckets and
3 Mobile front equipment Quick coupler Equipment 60
equipment
WEAM015303 6-5
GUIDELINES FOR THE USE OF OPTIONAL EQUIPMENT EQUIPMENT, OPTIONAL
INTERCHANGEABLE PARTS (MANAGED BY THE OPERATOR) 6
4 5
RKA44220 RKA44230
TABLES FOR SELECTING THE BUCKETS OR EQUIPMENT 6

NOTICE
q Only use equipment with geometrical and performance characteristics indicated in the tables attached
to this chapter.
q Respect all the limitations of use listed for each type of equipment.
The equipment listed in the following table are the most commonly used on this machine.
Type of equipment Category Table ref.

q Bucket Interchangeable frontal equipment Tab. 1
q Pallet forks Interchangeable frontal equipment Tab. 2
q Multi-use bucket 4x1 Interchangeable front hydraulic equipment Tab. 3
q Pick up sweeper Interchangeable frontal equipment Tab. 4
q Drill Interchangeable frontal equipment Tab. 5
q Mill for asphalt Interchangeable front hydraulic equipment Tab. 6
q Mixer bucket Interchangeable front hydraulic equipment Tab. 7
q Additional counterweight Rear equipment
Tab. 8
q Rear hydraulic stabilisers Interchangeable rear equipment
6-6 WEAM015303
Tab. 1
Gm position load
ISO Operating
Weigth Width centre of gravity
Picture ref. Description capacity capacity
(***)
kg mm m3 mm kg
Standard Komatsu
190 1730 0.38
bucket 900
310
Narrow Komatsu [980]
178 1550 0.32
bucket
4 Bucket
Elongated Komatsu
205 1730 0.42
bucket (*)
390 [900]
Komatsu bucket for
215 1800 0.48
light materials (*)
Tab. 2
Gf position
No. teeth Operating
Weigth Width load centre of
Picture ref. Description (dimensions) capacity
gravity (***)
kg mm m3 mm kg
2
Light fork (*) 135 1420
Pallet forks (30x80x800)
4 673 [600]
(**) Fork with protection 2
180 1410
(*) (35x100x900)
Notes on the obligations and limitations of use 6

[ ]: value with ballast.
(*): these should only be used with 130 kg ballast mounted on the machine.
(**): before using the forks, carefully read the section "PALLET FORKS" (6-15).
(***): for details see the machine drawings in chapter "SPECIFICATIONS" (5-2).
Tab. 3
Max. Gm position load
empty Max. width ISO capacity centre of gravity
Picture ref. Description weight (***)
kg mm m3 mm
Multi-purpose
narrow bucket 4x1 380 1550 0.30
(*)
4 Multi-use bucket 4x1 270
Multi-purpose
bucket 4x1 (normal) 395 1730 0.35
(*)

WEAM015303 6-7
Tab. 4
Max. Gm position Hydraulic data
Max.
Max. width equipment Engine
frame Max. Max.
Picture ref. Description weight rotating centre of gravity displace
width pressure flow
tool from arm pin ment
kg mm mm mm cm3/rev bar l/min
4 Pick up sweeper (*) 615 920 1800 805 200 206 70

(*): this equipment should be used only with 130 kg ballast mounted on the machine.
q Never lift the machine with equipment attached.
q Never move with the sweeper more than 20 cm from the ground, always keep the arm up against the
frame.
q Lift the sweeper to its maximum extension only with the machine stopped for unloading the bucket.
Tab. 5
Max. Gm position Hydraulic data

Max.
Max. width equipment Engine
frame Max. Max.
Picture ref. Description weight rotating centre of gravity displace
width pressure flow
tool from arm pin ment
290
4 Drill (*) (**) 1200 600 590 160 206 70
310

(*): this equipment should be used only with 130 kg ballast mounted on the machine.
q Never lift the machine with equipment attached.
q Never move with the sweeper more than 20 cm from the ground, always keep the arm up against the
frame.
q Lift the sweeper to its maximum extension only with the machine stopped for unloading the bucket.
(**): this equipment is not for use on roads.
6-8 WEAM015303
Tab. 6
Max. Hydraulic data
Max. distance
Max.
Max. width centre of Engine
frame Max. Max.
Picture ref. Description weight rotating gravity displace
width pressure flow
tool from the ment
arm pin
Without water tank 795 450

595
(**) 815 550
Cold planner
4 1680 560 206 115
(*) (***) 950 450
With water tank
690
incorporated (full) 1000 550

q Never lift the machine with the milling machine
attached.
q Never move with the milling machine lifted more than
10 cm from the ground.
q Always use the approved spacers (1) and always keep
the arm resting against the machine.
q Never move in 2nd gear with the asphalt milling
machine installed and in 1st gear to limit the maximum
speed.
1 1
RKAC7410
(**): always use the irrigation kit on the cab roof.

(***): it is strongly recommended that the creep speed kit be installed (see "USE OF THE SSC DEVICE" (6-34))
and that special asphalt tyres be used "TECHNICAL CHARACTERISTICS" (5-6)).
Tab. 7
Gm position
Max. Max. weight
Max. total Max. rase centre of
empty concrete to Max. width
Picture ref. Description weight capacity gravity from
weight the brim (**)
arm pin (***)
kg kg kg mm cm3 mm
Mixing bucket for 260 478 738 1170 0.20

4 365
concrete (*) 295 645 940 1490 0.27

(**): Density of the concrete: 2390 kg/m3

WEAM015303 6-9
Tab. 8
Max. empty weight
Picture ref. Description Notes
kg
Additional counterweight 130 -
q When the stabilisers are installed it is not possible
5 to mount the supplementary ballast.
Rear hydraulic stabilisers 60 q When the excavator is used, it is recommended,
even if it is not indispensable, that the stabilisers
are mounted.
6-10 WEAM015303
EQUIPMENT, OPTIONAL CHANGING THE AUTHORIZED EQUIPMENT
CHANGING THE AUTHORIZED EQUIPMENT 6
WARNING
q Connect all the equipment only to the tool carrier.
q Make sure that the coupling pins of the PAN-TACH are fully engaged in the seats of the equipment and
that the control levers are in a horizontal position.
q Avoid using your fingers to align the holes, since the may be injured or even cut off.
The machine is provided with a special tool-holder, called «PAN-TACH», which is used for the installation of
buckets or optional equipment.
Change the optional equipment adopting the same procedure adopted to change the bucket. See "REPLACING
THE BUCKET OR THE EQUIPMENT" (3-89).
When replacing equipment with independent hydraulic circuit and before releasing the tool holder, block the flow of
oil to the equipment by placing the pedal of the auxiliary kit in the neutral position and disconnect the connection
hoses. See "CONNECTION OF THE CIRCUIT FOR HYDRAULIC EQUIPMENT" (6-12).
REMOVAL OF RESIDUAL PRESSURE IN THE CIRCUIT FOR HYDRAULIC

EQUIPMENT 6
1. Turn the ignition key to position "O" (A).
2. While seated in the driver's seat, raise and lower the safety
bars.
3. Turn the ignition key to position "I" (B).
RKA33701
4. Lift the guard (1) and move the equipment pedal (2) to the
right (R) and left (L), holding it in position for a few
seconds. 1
L
R
RWAA12672
WEAM015303 6-11
CHANGING THE AUTHORIZED EQUIPMENT EQUIPMENT, OPTIONAL
CONNECTION OF THE CIRCUIT FOR HYDRAULIC EQUIPMENT 6
WARNING
q Before performing any operation on the hydraulic circuit, stop the engine, remove the residual
pressures (see "REMOVAL OF RESIDUAL PRESSURE IN THE CIRCUIT FOR HYDRAULIC
EQUIPMENT" (6-11)) and place the safety bars in the locking position (see "Safety bars" (3-27)).

When the circuit is disconnected, clean and protect the couplings with caps.
1. Connect the hydraulic equipment to the tool holder.
2. Remove the residual pressures.

3. Make sure that the auxiliary kit control pedal is in the
blocked flow position.
4. Connect the connection hoses of the equipment to the

fittings of the machine by placing the faces together and
turning the knurled nut of the female fitting by a 1/2 turn.
RKAB1532
REMARK
The quick couplings are of the "flat face" type and ISO 16028 compliant.
NOTICE
In case of doubts regarding the connection of the hydraulic circuit to the equipment, contact your
Komatsu Dealer.
Standard Flow (2 lines)
q Supply (1): male coupling FASTER FFI12-12/58SM 1"
q Return (2): female coupling 2FFI12-12/58SF 1"
REMARK
The terms "Delivery" and "Return" are defined with the control 1
pedal pressed to the left.
By pressing the pedal to the right, the flow of the hydraulic
circuit is reversed.
2
38 mm
24,5 mm
1
38 mm
24,5 mm
2
RKAC2502
6-12 WEAM015303
EQUIPMENT, OPTIONAL CHANGING THE AUTHORIZED EQUIPMENT
Standard Flow (2 lines) + discharge line directly into the

tank
q Supply (1): male coupling FASTER FFI12-12/58SM 1"
q Return (2): female coupling 2FFI12-12/58SF 1"

1
q Drainage (3): female coupling 2FFI12-12/58SF 1"
REMARK
The terms "Delivery" and "Return" are defined with the control 3
pedal pressed to the left. 2
circuit is reversed. 38 mm
24,5 mm
1
38 mm
24,5 mm
2 3
RKAC7420
High Flow (3 lines)
q Supply (1): male coupling FASTER FFI34-12/34SM 1"3/16
q Return (2): female coupling 2FFI34-12/34SF 1"3/16 4

q Drainage (3): female coupling 2FFI12-12/58SF 1"
q Connector (4): DEUTSCH HD36-18-8SN

1
REMARK
The terms "Delivery" and "Return" are defined with the control 2 3
pedal pressed to the left.
48 mm
circuit is reversed. 30 mm
1
48 mm
30 mm
2
38 mm
24,5 mm
4 RKAC2472
WEAM015303 6-13
CHANGING THE AUTHORIZED EQUIPMENT EQUIPMENT, OPTIONAL
CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE

TANK 6
WARNING
q Before performing any operation on the hydraulic circuit, stop the engine, remove the residual
pressures (see "REMOVAL OF RESIDUAL PRESSURE IN THE CIRCUIT FOR HYDRAULIC
EQUIPMENT" (6-11)) and place the safety bars in the locking position (see "Safety bars" (3-27)).
REMARK
This type of connection is standard in the HIGH FLOW version.
The machine can be set-up for the application of equipment
which require a separate return circuit and directed to the tank
to ensure low backpressure.
This type of connection is indispensable when using the

demolition hammer and equipment that use hydraulic motors
for rotation (drills, etc..).
The return system is positioned on the left side of the loader 1

arm and the equipment drain pipe must be connected to the
union (1).
38 mm
NOTICE 24,5 mm
In case of doubts regarding the connection of the
hydraulic circuit to the equipment, contact your Komatsu
Dealer. 1
RKAC7421
6-14 WEAM015303
EQUIPMENT, OPTIONAL PALLET FORKS
PALLET FORKS 6
NOTICE
q Only use forks approved by Komatsu (see "Tab. 2" (6-7)).
q Always contact the Komatsu distributor, in the event of specific requirements or questions about its
use.
DANGER
q Before using the forks, check they are undamaged, paying particular attention to the area of the elbow
and the attachments to the fork frame.
q Before lifting the load make sure that its centre (G)
respects the distances described in the following
illustration. Moreover, the load should always be
Max 400 mm
centred with respect to the forks. If these rules are
ignored, it could be a cause of serious damage and Max 400 mm
danger to life.
q Check that the machine has all the supplementary rear G
ballast.
q The machine that is fitted with forks does not have the
characteristics of a normal forklift because of the
different lifting trajectory, the type of wheels, the
F
controls and the ballast. RKA44240
For these reasons it is necessary to move with the

load lowered to the least distance possible from the
ground, avoid making abrupt manoeuvres, use the
lowest speed and move cautiously, avoiding slopes,
and rough and muddy road surfaces.
q Before lifting any load, make sure that the weight does not exceed the operating capacity with the
forks for this machine model.
The maximum load limit that can be lifted is always and only the Operating Capacity with forks.
The load capacity information stamped on the tooth should in any event be greater than the Operating
Capacity of the machine (see "Tab. 2" (6-7)).
q Never use a single tooth to lift a load.
q Only lift harnessed loads that are secured to the pallet.
q When forks are used with front protection, the load should not exceed the height of the protection.
q When standard forks are used, the load height should remain lower than the height of the fork frame.
q Always use the maximum possible distance between the two teeth and adjust their position so that the
load is kept as much as possible centred on the axle of the machine.
Check that the depth of the pallet is suitable, and less than the length of the teeth.
q Fully insert the teeth in the pallet until it rests against the vertical back of the fork.
q After grasping the material with the forks and before lifting the load, swing the equipment in such a
way as to lift the points and prevent the load from slipping.
q The lifting and lowering of the load should be carried out slowly, maintaining continuous visual
control, in order to be able to quickly correct the variations in inclination with the P&T control.
q The forks have a dimension that is different to the standard bucket, therefore before using them it
would be appropriate for the operator to get some experience with the increased size and with the P&T
lifting and lowering control.
WEAM015303 6-15
EXCAVATOR EQUIPMENT, OPTIONAL
EXCAVATOR 6
COUPLING AND CONNECTING THE EXCAVATOR 6

To mechanically connect the excavator to the machine it is
necessary to use a kit, composed of a plate (1) that is fixed to
the front area of the machine frame and two tie rods (2).
NOTICE 1
If the machine does not have the kit, contact the Komatsu
distributor.
2
2
RKA44250
1. Assemble the tie rods (2) on the pins welded to the

excavator and secure them with the shear pins (3).
2. Sit in the driver's seat, start the engine and move the 2
machine close to the excavator for the mechanical
connection with the tool holder. See "REPLACING THE
BUCKET OR THE EQUIPMENT" (3-89).
3
RWAA12601
3. Lift the excavator a few centimetres, carefully recall the tool

carrier frame by slowly turning the frame of the excavator
towards the machine.
Lower the connecting tie rods (2) and couple them to the 2
pins (4) of the plate (1) fixed to the machine.
1
4. Lower the frame of the excavator to the ground using the
lower arm control.

"REMOVAL OF RESIDUAL PRESSURE IN THE CIRCUIT 4
FOR HYDRAULIC EQUIPMENT" (6-11)).
6. Make sure that the auxiliary kit control pedal is in the RKAC7450
neutral position and covered by the safety guard (see

"Auxiliary hydraulic flow control" (3-32) and exit the
machine blocking the safety bars.
7. Proceed with connecting the hydraulic circuit by connecting

the ends of the flexible hoses of the excavator to the
hydraulic quick couplers (see "CONNECTION OF THE
CIRCUIT FOR HYDRAULIC EQUIPMENT" (6-12)).
6-16 WEAM015303
EQUIPMENT, OPTIONAL EXCAVATOR
PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR 6

After the installation of the excavator, make sure that the
mechanical and hydraulic connections have been carried out
correctly and proceed as follows.
1. Sit in the driver's seat, lower the safety bars, start the
engine and check that button (P) is engaged (see "Parking
brake push button" (3-18)).
2. Press the left side of the auxiliary kit control pedal until the
automatic coupling in the limit stop position (B) to power
B
the controls of the excavator.
RWAA12691
WEAM015303 6-17
EXCAVATOR EQUIPMENT, OPTIONAL
USING THE MACHINE WITH THE EXCAVATOR 6
WARNING
q The excavator should only be used with the standard hydraulic flow; if the machine is in HIGH FLOW,
make sure not to activate the flow increase function with the button of the left lever that would cause
an dangerous increase in speed of response in the movements of the arms of the excavator.
q Before using the excavator, read the relevant operation and maintenance manual carefully and keep to
the instructions contained therein.
q Before digging, lower the front stabilisers nested into the excavator frame.
If installed, also lower the rear stabilisers.
If the excavator is used often, the rear stabilisers are highly recommended.
q When the digging is finished and before moving, bring the brackets back to their original position
which is a complete re-entry, securing them with their catches.
q The machine can only go on public roads with the excavator installed only if it is fitted with approved
devices and if the excavator is positioned correctly with all the safety catches installed (see "SAFETY
LOCKS" (3-2)). If in any doubt contact the Komatsu distributor.
1. Observe all the safety rules and, before starting to dig, check out the nature of the terrain and its conditions.
2. Lower the brackets of the stabilisers (1).
RKAC7460
3. Turn the excavator's control unit (2) towards the inside of

the cab; the levers stay active and can be used by the
operator seated in the driver's seat with the safety belts on
and the safety bars lowered. 2
RKAC7470
6-18 WEAM015303
EQUIPMENT, OPTIONAL CAB WITH FRONT DOOR
CAB WITH FRONT DOOR 6
WARNING
q When opening or closing the front door, always shift the safety bars to the lock position (vertical
position) (see "Safety bars" (3-27)).
The accidental shifting of the control levers when these aren't locked may cause serious accidents.
q When opening the front window, always hold the handles firmly with both hands and do not leave hold
until the automatic lock is engaged.
q Be extremely careful when closing the door since it moves more quickly because of its weight.
q Do not open the front door with the windshield wiper operating to avoid the wiper stopping in a
position that could interfere with the structure of the cab damaging the moving parts.
q Before opening the front door, stop the windshield wiper by pressing the switch to position OFF and
make sure that the wiper blade returns to the rest position (vertical).
This cab features the complete opening of the front door (1),
which can be positioned and secured under the cab roof, and
the partial opening of the side sliding windows (2).
2 1
RKAB2621
WEAM015303 6-19
CAB WITH FRONT DOOR EQUIPMENT, OPTIONAL
FRONT DOOR 6
Opening 6
1. Turn the handle (3) and open the door lifting it until it
engages the notch in the upper lock (5).
REMARK 3
The handle (3) may be locked by means of the key lock (4).
Closing 6
1. Push the lever (6) of the upper lock (5) twice.
2. Use the handles with both hands until the door has fully 4
come down and the lower handle is hooked up.
RKAB2640
6
RKAB2650
SIDE WINDOWS 6
1. Press the button of the handle (7) and drag it.
RKAB2660
6-20 WEAM015303
EQUIPMENT, OPTIONAL CAB WITH FRONT DOOR
WINDSHIELD WIPER SWITCH 6

The first notch activates the wiper.
The second (with automatic return to the first) activates the

window cleaners.
RKAB5031
CHECKING THE WINDSHIELD FLUID LEVEL AND TOPPING UP 6

The tank (1) is located inside the engine compartment and
contains liquid detergent for cleaning the front door.
Make sure it is always topped up.
If necessary, add non-flammable detergent an ethyl alcohol
based of the type used for cars.
While topping up, be careful to prevent dust from getting into 1
the reservoir.
NOTICE
q To fill the reservoir, use only non-flammable detergent
an ethyl alcohol based of the type used for cars.
q Do not use methyl alcohol based detergents may RKAC4310

irritate the eyes.
q Do not use the antifreezes used in engine cooling

systems.
Quantity of detergent to be mixed with water
Proportions vary according to ambient temperature. Before topping up, it is advisable to dilute the detergent with
water according to the quantities indicated in the following table.
Area, season Proportions Freezing temperature
Normal Detergent 1/3 - Water 2/3 -10°C

Cold area - winter Detergent 1/2 - Water 1/2 -20°C
Very cold area - winter Undiluted detergent -30°C
WEAM015303 6-21
AIR CONDITIONER EQUIPMENT, OPTIONAL
AIR CONDITIONER 6
DANGER
q The coolant used in the air conditioning system is very dangerous. If it comes in contact with the eyes
or the skin, immediately rinse with plenty of water and consult a doctor without delay. Furthermore, to
avoid any explosion, do not generate sparks and do not use naked flames near the air conditioner.
q The coolant contained in the air conditioning system is considered special waste and must be
collected and disposed of according to the antipollution regulations in force.
q For specific maintenance to carry out on the conditioning system, contact a Komatsu Dealer. Non-
compliance with these instructions may cause serious damage and even death.
The cab ventilation and cooling functions have the specific purpose to reduce the operator’s stress when the
outside temperature is particularly high.
Ventilation and air exchange are obtained with a three-speed

fan incorporated in the air conditioning (1) unit and fitted on the
left side of the cab. 4
The strength of the fan is regulated with a 3-speed selector.
The ventilation and cooling system sucks in cool air with a pipe 3
(2) fixed to the outside of the cab, while recirculation takes
place using the openings (3) of the air-conditioning unit (1). 1
The outside inlet is protected by a filter inside the pipe (2).
4
RKAC4550
RKAC4560
6-22 WEAM015303
EQUIPMENT, OPTIONAL AIR CONDITIONER
Air is distributed by a series of swinging vents with adjustable

output, both for the internal air flow (4) and for the flow with the
function of defogging the glass (5).
RKAC4570
RKAC4580
NOTICE
q At the start of each season, and before the air-conditioner is used, clean the air filter and the
recirculation openings (see "CONTROL AND CLEANING OF THE AIR FILTER AND RECIRCULATION
OPENINGS" (6-25)).
q Do not use the air recirculation function for long periods in rainy or cold days, since this would
increase the fogging of the inside of the windows.
After turning on the air conditioner, adjust the temperature and ventilation settings. The ideal temperature must be
5 or 6°C below the outside temperature.
CAUTION
Even in the periods in which the air conditioner is not used, operate the compressor at low speed for
approximately 3-5 minutes at least once a month. This operation ensures the constant lubrication of all
the moving parts of the compressor.
WEAM015303 6-23
AIR CONDITIONING CONTROLS 6

(1) Temperature control regulator
(2) Air flow selector switch (3 speeds)
(3) Hot water flow regulator
3 1
2
RKAC4590
(1) Temperature control regulator

It is a rotary switch that controls temperature inside the cab.
The temperature can be adjusted by turning the switch.
q Turning the switch clockwise: the temperature increases
q Turning the switch anticlockwise: the temperature

decreases.
(2) Air flow selection switch

RKA42200
It is a three-speed switch and operates the fan motor.
Turn the switch clockwise to increase ventilation.
q Position (O): OFF

q Position (1): low fan
q Position (2): moderate fan
q Position (3): high fan
RKA42201

This is a switch that controls the flow of hot water in the circuit.
NOTICE
Before using the air conditioner it should be turned in an
anti-clockwise direction to the position (a) to shut off the
circulation of the hot water.
RKA42210
6-24 WEAM015303
AIR CONDITIONER MAINTENANCE AND CHECKING 6
EVERY 200 HOURS 6
CONTROL AND CLEANING OF THE AIR FILTER AND RECIRCULATION OPENINGS
WARNING
When compressed air is used to clean the filter, dust may get into the eyes. Wear safety goggles and a
NOTICE
q If the machine is used in particularly dusty places, maintenance should be carried out every 50 hours.
q If the filtering element is clogged or damaged, change it with a new one.
q The filter element should in any event be replaced every 1000 hours.
Cleaning the air filter
1. Remove the screws, remove the outer guard (1) and

extract the filtering element (3).
2
2. Lightly tap the element on the palm of the hand to have the
dust drop out and blow compressed air over the finned
surface, keeping the jet at a distance of about 15 cm,
checking that the pressure does not exceed 4–5 bar.
If there is oil on the filter or if it is very dirty, wash it with a
neutral detergent. After washing the filter, dry it completely
before use.
3. Carefully clean the filter casing, taking care to prevent any

f orei g n bo dy fro m en te rin g th e sucti o n du ct, an d 1 RKAC4600
reassemble the unit.
Cleaning the openings for the recirculation of the air
1. Suction away the dust deposited on the recirculation

openings (3).
RKAC4551
WEAM015303 6-25
EVERY 300 HOURS 6
CONTROL AND CLEANING OF THE CONDENSER FINS
WARNING
If compressed air, steam or water are directed against a person, they may cause injuries.
Always wear an eye shield and safety shoes.
NOTICE
q When using compressed air, always keep the nozzle at a safety distance, in order to avoid damaging
the fins. If the fins are damaged, they may cause water leakages or overheating.
q Do not use products containing oily substances, even if in slight quantities, since these facilitate the
adhesion of dust, which affects the heat exchange adversely.
q Carry out this cleaning operation whenever the radiator, the condenser or the heat exchanger are
accidentally dirtied with oil, diesel oil or greasy or oily substances.
q When working in dusty environments, clean the condenser and the exchanger every 150 hours to
prevent the fins getting clogged up.
1. Close the front door and the side windows of the cab.
2. The condenser must be cleaned with a compressed air jet

and, if necessary, with water at low pressure or steam;
specific products in the market may also be used as long
as manufacture instructions are observed and, once the
operations are completed, the washed parts are carefully
dried.
RKAC4610
6-26 WEAM015303
CONTROL AND ADJUSTMENT OF THE TENSION OF THE COMPRESSOR BELT
WARNING
q Soon after the machine has been stopped the engine is very hot and may cause burns; let the engine
cool down to 40–45 °C before carrying out any check.
q The coolant used in the air conditioning system is very dangerous. If it is sprayed into the eyes or in
case of contact with the skin, it may cause blindness or frostbite. To avoid any explosion, do not
generate sparks and do not use naked flames near the air conditioner.
q The adjustment of the belt tension is a mechanical operation and must be carried out without working
on the air conditioning system.
NOTICE
Guards are installed in the area of the engine to protect personnel from moving parts.
These guards should only be removed by a Komatsu service engineer unless specific instructions are
given in this manual.
Check
2. Raise the engine hood and open the rear panel (see 3
3. This is a manual check and requires that the belt be

pushed with the thumb at an intermediate point between
the idle pulley (1) and the motor pulley (2). 1
Deflection (A) should be 10-15 mm when the belt is
pressed with the thumb with a force of approx. 10 kg.
2
1 - Idle pulley
A
2 - Motor pulley
RKA42220
3 - Compressor pulley
4. If the deflection exceeds this value, adjust by proceeding

as indicated below.
WEAM015303 6-27
Adjustment

"ENGINE HOOD" (3-48) and "REAR PANEL" (3-49)). 1
3. Remove the fan protection.
4. Loosen the nut (1) that locks the idle pulley (2).
5. Adjust with the screw (3) until the belt arrow (A) is between
10 and -15 mm.
6. Tighten the nut (1) to keep the idle pulley (2) in position. 3
2
7. Put back the fan protection. RKAC4620
NOTICE
q Check that the pulleys are not damaged and check the
wear of the V-groove and the belt. In particular, make
sure that the belt does not touch the bottom of the V-
groove.
q If the belt is stretched and there is no allowance for

adjustment, or if it is cut or cracked, please contact
your Komatsu Dealer for replacement.
6-28 WEAM015303
EQUIPMENT, OPTIONAL VENTILATION AND HEATING
VENTILATION AND HEATING 6

The ventilation and heating of the cab have the precise aim of alleviating the mental-physical fatigue of the
Operator, in both the hot season and the cold season, and to eliminate the condensation on the front glass in order
to provide good visibility.
The ventilation and change of air are obtained with a two-

speed fan on the left side of the cab.
5
The intensity of the ventilation is regulated with a 3-position
selector (1). 1
The air is distributed by a series of orientable openings with
adjustable flow (2).
2
The heating and ventilation system takes in fresh air with a
pipe (3) fixed to the outside of the cab.
Recirculation of the air is carried out using openings (4) of the

heating unit.
4
RKAC4630
The flow of hot water is throttled or shut off by a tap operated

by the switch (5).
RKAC4561
WEAM015303 6-29
VENTILATION AND HEATING EQUIPMENT, OPTIONAL
HEATING CONTROLS 6
(1) Air flow selector switch (2 speeds)
RKAC4640
(1) Air flow selection switch

It is a two-speed switch and operates the fan motor.
Turn the switch clockwise to increase ventilation.
q Position (O): OFF
q Position (1): low fan

q Position (2): high fan
(2) Hot water flow regulator RKA42230
It is a switch that regulates or shuts off the circulation of the hot

water.
NOTICE
If installed, before using the air conditioner turn it in an
anti-clockwise direction to the position (a) to shut off the
circulation of the hot water.
RKA42210
6-30 WEAM015303
EQUIPMENT, OPTIONAL VENTILATION AND HEATING
HEATING CONTROL AND MAINTENANCE 6
EVERY 200 HOURS 6
CONTROL AND CLEANING OF THE AIR FILTER AND RECIRCULATION OPENINGS
WARNING
When compressed air is used to clean the filter, dust may get into the eyes. Wear safety goggles and a
NOTICE
q If the machine is used in particularly dusty places, maintenance should be carried out every 50 hours.
q If the filtering element is clogged or damaged, change it with a new one.
q The filter element should in any event be replaced every 1000 hours.
Cleaning the air filter
1. Remove the screws, remove the outer guard (1) and

extract the filtering element (3).
2
2. Lightly tap the element on the palm of the hand to have the
dust drop out and blow compressed air over the finned
surface, keeping the jet at a distance of about 15 cm,
checking that the pressure does not exceed 4–5 bar.
If there is oil on the filter or if it is very dirty, wash it with a
neutral detergent. After washing the filter, dry it completely
before use.
3. Carefully clean the filter casing, taking care to prevent any

f orei g n bo dy fro m en te rin g th e sucti o n du ct, an d 1 RKAC4600
reassemble the unit.
Cleaning the openings for the recirculation of the air
1. Suction away the dust deposited on the recirculation

openings (3).
3
RKAC4631
WEAM015303 6-31
SSC DEVICE (Slow Speed Control) EQUIPMENT, OPTIONAL
SSC DEVICE (Slow Speed Control) 6
DESCRIPTION 6
NOTICE
q The device should not be used for normal travelling on roads, but should only be used for work
operations with equipment mounted on the front that require a slow and controlled forward movement
of the machine (e.g. asphalt cutters).
q When activated the device permits all the movements of the machine (forwards, backwards, steering,
counter-rotation) whenever the operator establishes the necessary conditions with the left lever of the
movement control.
The SSC device (SLOW SPEED CONTROL) provides slow and continuous movement with the maximum speed
being dependent exclusively on the speed set on a potentiometer inserted into the system, keeping the translation
lever at its end of travel.
The Operator only has to make sure that the maximum speed is suitable for the optional equipment mounted on
the front (asphalt cutter, snowplough, sweepers, etc.)
If the operator goes at the set speed, no manual adjustment should be needed and so, in addition to having his left
arm in a fixed relaxed position (and therefore physiologically correct), he can focus his attention on the work height
of the front equipment and on the path to follow, while being ready for an unexpected stop.
If the operator wants to slow down, there are two ways to do this:
q by turning the potentiometer, which determines the maximum speed, in an anti-clockwise direction, keeping
the translation lever at its end of travel;
q by moving the translation control lever towards the neutral position.
REMARK
q When the translation control lever reaches the neutral position this corresponds to the complete stop of the
machine, even if the potentiometer has not been reset.
The SSC system remains active, but the path set is annulled and the machine automatically returns to the
standard factory setting.
q Before starting work again after having brought the translation lever to a neutral position, the SSC system has
to be deactivated with the yellow button and then the activation procedure followed.
In normal work conditions with the SSC activated, the operator has to manually adjust:
1. the potentiometer for varying the maximum speed;
2. any corrections to the direction;
3. any slowing down of the movement.
6-32 WEAM015303
EQUIPMENT, OPTIONAL SSC DEVICE (Slow Speed Control)
INDICATOR LIGHTS AND CONTROLS 6
4 3
6
5
RKAC4410
(1) Button for activating the SSC device

It is active when the push-button light is on.
(2) The potentiometer for varying the maximum speed of movement with mechanical limit stops;.
An increase in speed is obtained by turning the knob in an anti-clockwise direction after the indicator light (6)
has come on.
(3) Button for correcting the path towards the right.

(4) Button for correcting the path towards the left.
(5) Red indicator:
It has the following functions:
a) On for 3” in the SSC system self-diagnosis phase.
b) On in a continuous intermittent way indicates that it is possible to start the calibration procedure.
c) On in an intermittent way every 2" indicates that it has been released and the parking brake has been
deactivated and that it is possible to proceed with the procedure.
d) On in an intermittent way 2 times every 2" indicates entry into the programming mode.
e) On with a single flash indicates the acceptance of a step to correct the path.
f) On once for 2" indicates that the calibration parameters have been memorised.
g) On in an intermittent way from 2 to 10 times 1.5" apart, signals system faults that require the intervention of
the Komatsu Distributor.
(6) Green warning light

Indicates the end of the SSC system self-diagnosis and so allows you to set the slow movement speed.
WEAM015303 6-33
USE OF THE SSC DEVICE 6
WARNING
q The device can only be activated if the following conditions exist:
Q The motor has started and so the operator is in the driver's seat with the safety bars lowered and
with the safety belt fastened.
Q The left lever for controlling the translation is in neutral position.

Q Normal movement speed (indicator light for increasing speed is off).
Q The potentiometer (2) for changing the slow speed has been reset (completely turned to the left).
Q Engagement button (1) deactivated (not lit).

q The maximum speed with the device activated is about 70% of the normal speed.
DANGER
Carefully check that the above-mentioned conditions have been respected.
In particular, check that the increasing speed indicator light (hare) is off.
If this is not the case, once the SSC system has been activated the "fast faulty running" mode is enabled
and the machine unexpectedly goes faster creating dangerous situations for people and things.
Activation 6
After mounting the specific equipment:
1. Start the motor and activate the hydraulic circuit for powering the front equipment. (For further details, see
2. Position the machine on the path to be followed.
3. Adjust the height of the front equipment.
4. Disengage the parking brake. (For further details, see "Parking brake" (3-36)).
5. Check that the button (1) for activating the SSC device has been deactivated (not lit).
6. Check that the potentiometer (2) for regulating the speed has been turned completely to the left (position O).
7. Press the button (1) for activating the device. Check that the red indicator light (5) comes on for 3” and then
the green indicator light (6), which means that the system has been correctly activated.
REMARK
If the light (6) does not come on and the red light (5) flashes, check that the left translation control lever is in the
neutral position and that the potentiometer (2) has been fully turned in an anti-clockwise direction (position O).
8. To move the machine use one of the two following methods:
q Push the machine's advancement lever to the end-of-travel position and keep it there.
Slowly turn the potentiometer (2) in a clockwise direction until it reaches the maximum work speed.
Any decrease in speed is obtained by partially releasing the left translation lever that, when put in neutral,
stops the movement without deactivating the device.
q Turn the potentiometer (2) to any position and adjust the speed with the translation lever.
9. Start the movement and assess the speed based on the best use of the equipment that has been mounted
and, if necessary, adapt it to the work conditions.
6-34 WEAM015303
10. If corrections to the path are needed while working because of curves or unequal forces on the sides of the
equipment, changes can be made using the buttons (3) and (4) without stopping.
After giving the initial impulses with the buttons (3) and (4), wait for the change to occur before correcting the
path further.
The buttons (3) and (4) send one impulse at a time up to a maximum of 15 and their intervention is highlighted
by the activation of the red indicator light (5).
NOTICE
q When the translation lever is placed in neutral position, the correction of the path is annulled and the
machine returns to the standard setting.
q When the machine in standard conditions has an anomalous deviation (an error greater than 25 cm on
a straight line of 20 m) contact the Komatsu Distributor to correct the deviation.
Activation using the asphalt cutter 6

1. Start the motor and activate the hydraulic circuit for powering the front equipment. (For further details, see
2. Position the machine on the path to be followed.
3. Adjust the height of the front equipment.
4. Disengage the parking brake. (For further details, see "Parking brake" (3-36)).
5. Check that the button (1) for activating the SSC device has been deactivated (not lit).
6. Start the asphalt cutter rotating.
7. Check that the potentiometer (2) for regulating the speed has been turned completely to the left (position O).
8. Press the button (1) for activating the device. Check that the red indicator light (5) comes on for 3” and then
the green indicator light (6), which means that the system has been correctly activated.
REMARK
If the light (6) does not come on and the red light (5) flashes, check that the left translation control lever is in the
neutral position and that the potentiometer (2) has been fully turned in an anti-clockwise direction (position O).
9. Push the machine's advancement lever to the end-of-travel position and keep it there.
Slowly turn the potentiometer (2) in a clockwise direction until it reaches the maximum work speed.
Any decrease in speed is obtained by partially releasing the left translation lever that, when put in neutral,
stops the movement without deactivating the device.
10. Lower the toothed drum to the desired depth of digging.
11. Start moving by gradually rotating the potentiometer (2) in a clockwise direction.
12. Find the ideal speed for the best use of the asphalt cutter.
13. If corrections to the path are needed while working because of curves or unequal forces on the sides of the
equipment, changes can be made using the buttons (3) and (4) without stopping.
After giving the initial impulses with the buttons (3) and (4), wait for the change to occur before correcting the
path further.
The buttons (3) and (4) send one impulse at a time up to a maximum of 15 and their intervention is highlighted
by the activation of the red indicator light (5).
WEAM015303 6-35
Deactivation 6
DANGER
q If the motor stops or the safety bars lift up, the slow moving programme is voided.
When work restarts, it is necessary to deactivate the parking brakes (for details see "Parking brake"
(3-36)) and repeat the programming to prevent the machine moving at a standard speed creating the
risk of an impact with people or obstacles and that the front equipment is damaged.
q Do not deactivate the SSC system when the machine is still moving.
The SSC system should be deactivated when the work is finished, when moving along a road and before stopping
the motor.
To deactivate the SSC system, do as follows:
1. Move the translation control lever to the neutral position and wait for the machine to come to a complete stop.
2. Fully turn the potentiometer (2) to the left to the O position.
3. Press the button (1) to deactivate the system (button not lit up).
4. On the SSC display, check that the green light (6) and the red light (5) are off.
REMARK
To return to the slow speed, it is necessary to repeat the programming procedure explained in the
paragraphs"Activation" (6-34) or "Activation using the asphalt cutter" (6-35).
DANGER
Make sure that the translation control lever is in the neutral position and that the machine has come to a
complete stop.
If these conditions are not respected when the SSC system is deactivated the "faulty running" mode is
enabled and the machine moves unexpectedly faster creating a dangerous situation.
In this event immediately put the translation lever into neutral position in order to restore the standard
speed.
Accidental deactivation 6
q Accidental deactivation can occur when the safety bar is raised or when the motor accidentally stops when the
ignition key is turned to "O" (OFF).
q In both cases, movement stops immediately deactivating the SSC system and signalling the fault with the
switching on of the red indicator light (5) and the light for the engagement of the brakes on the control panel.
q The immediate stop also involves the total blocking of the arms and the equipment connected to them.
q To start moving again, the button (1) needs to be pressed and the SSC system deactivated.
q When the machine restarts, it will have a normal speed, and therefore higher; before starting, check:
1. that no-one is near the machine;
2. that the machine is at a safe distance from excavations, embankments, tanks, or other potential dangers;
3. that the control for the optional equipment has been deactivated.
6-36 WEAM015303
RECOGNITION AND DIAGNOSIS OF FAULTS 6

The electronic circuit board is programmed to detect faults in the components of the SSC device so as to minimise
risks to the operator by stopping the machine.
The diagnosis of defects and faults is obtained with the intermittent flashing in code of the red light (5) on the
control panel.
Each device has a unique code that establishes the number of flashes.
All the flashes have a duration of 0.35" at an interval of 0.35".
If more than one fault is present the respective signalling codes are distanced by a pause of 1.5" followed by a
flash of 1.5".
List of the error codes
N. Device No. of flashes Action

1 Activation error 1 Restart
2 Potentiometer speed regulation 2
3 Pressure transducer (PT1) 3
7 Solenoid valve (EHPR1) 7
8 Solenoid valve (EHPR2) 8 Contact the Komatsu
Distributor
A - Solenoid valve (SV3)
11 11
B - 2nd Speed engaged
12 Solenoid valves (SV1) (SV2) 12
13 Solenoid valve relay (SVI) (SV2) 13
14 Button for correcting the path (No 2) 14
WEAM015303 6-37
When the control unit detects a fault, the slow running is shut off and the system could engage, depending on the
type of fault, a "faulty running" (emergency).
The "faulty running" is used to allow the machine to be moved to a safe parking area, allowing repairs to take
place.
When the machine enters this mode, the speed is controlled with the left lever as with normal running, and the
previous regulation of the potentiometer is disregarded.
WARNING
q If "faulty running" is used for more than an hour from its engagement it could damage the machine.
Take the machine to a parking area and contact the Komatsu Distributor.
q Do not make any repairs or replace any parts.
If the SSC system malfunctions, do the following:

1. Remove the inspection hatch (1) on the left hood to access
the knob (2).
RKAC5800
RKAC5810
2. Push it down and turn the knob (2) in an anti-clockwise

direction (a) to shut off the slow speed running.
The operation restores the use of the standard normal
movement and the machine can be used safely until the
SSC system is repaired.
q Anti-clockwise rotation (a): shutting off the SSC system

a b
q Clockwise rotation (b): restoring the SSC system
NOTICE
q The SSC system can be used again after repairs after
turning the knob (2) in a clockwise direction (b) i.e.
returning it to its original position. RKAC5811
6-38 WEAM015303
EQUIPMENT, OPTIONAL 220V SOCKET FOR COLD CLIMATES
220V SOCKET FOR COLD CLIMATES 6
WARNING
q Before connecting the electric cable supplied with the equipment, make sure that the vehicle socket is
dry and clean.
q Make sure that the power supply socket is connected to an efficient earthed system.
q Fit the plug to the vehicle socket first, and afterwards to the 220-240V socket.
q When the socket is connected, the circuit remains powered even if the battery main switch is in the (O)
OFF position. See "Battery main switch" (3-24)".
q Make sure that the electric power system is protected by a thermo-magnetic switch, not over 16A, and
by a 0.03A residual current circuit breaker. A SCHUKO plug is used for the connection to the 220-240V
electric power system.
q Do not use cracked or damaged connecting cables.
The plug socket (11) to connect to the 220-240V electric power

system is located inside the engine compartment (see
"ENGINE HOOD" (3-48)").
It is used in cold climate countries as ambient temperature

significantly drops when the machine is stopped at the end of a
working day. 1
It is connected to a heating device located on the engine block.
It is in charge of keeping the engine coolant temperature.
A specific cable (A) supplied with the equipment is used for the
connection to the 220-240V electric power system.
RKAC7550
The electric cable (A) is located inside storage compartment on
to the right side of cabin.
RKAC7560
WEAM015303 6-39
220V SOCKET FOR COLD CLIMATES EQUIPMENT, OPTIONAL
HOW TO USE THE PLUG SOCKET 6

Once the working day is over, park the machine in sheltered
place, and shut off the engine once all the safety devices are
enabled. Check that the vehicle plug socket is dry and clean.
Afterwards, insert the plug of the electric cable (A) supplied
with the equipment. Finally connect the SCHUKO plug into the A
220-240V socket.
The following day, before resuming work, unplug the cable

from the 220-240V electrical power system and from the
vehicle plug socket and place it again in the storage
compartment or in the tool-box located behind the seat.
NOTICE
RKAC7570
When the machine is not used for a long period, connect
the electric cable at least 12 hours before work.
RWAA11771
6-40 WEAM015303

Manual de Operación Minicargador SK820-5E0

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FOREWORD

Read this manual thoroughly and understand its contents fully.

Storage location for the Operation and Maintenance Manual:

Other signal words

Safety labels using pictogram

Safety pictograms use a picture to express a level of

Safety pictograms show the type of hazardous condition at the

q If the plates are damaged, ask for new ones to Komatsu or

q Sound power level emitted by the machine, measured

q Sound pressure level at the operator’s station, measured

VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED 1

GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE 1

1. Use the correct equipment and attachments.

2. Maintain the machine according to this manual.

Q Controls, hydraulic system and linkages.

Q Fill any ditches and holes.

Q Wear seat belt.

Q Drive around obstacles and rough terrain conditions.

Q Slow down when it is necessary to go over rough terrain.

Q Make the curve radius of travelling path as large as possible.

Q Travel at low speed when travelling around sharp curves.

7. Minimize vibrations for long work cycle or long distance travelling.

Q Reduce speed to prevent bounce.

Q Operate the machine only when you are in good health.

Q Do not jump from the cab or machine.

Q Do not repeatedly handle and lift loads.

q Digging, loading and unloading of inert materials.

q Levelling of the ground.

q Moving materials to the building site.

By installing special equipment it is possible to carry out the following work:

q Milling asphalt surfaces

IMPROPER OR UNAUTHORIZED USES 1

q Use of the machine by minors or inexperienced persons.

q Use of the machine for lifting and transporting people.

q Use of the bucket for driving or extracting piles.

q Use of the machine for towing.

q Use of the machine inside tunnels, undergrounds with explosive area.

q Four driving wheels always engaged through oil-immersed roller chains.

q Foot control for the optional equipment (if installed).

q Parking brake control.

q Easy maintenance with simplified intervals.

q Road travel (on request).

RATED OPERATING CAPACITY 1

q Acting voluntarily outside the machine's Safety and Stability criteria

q Putting the operator and other people at risk of being hurt

q Causing damage to the machine, objects or animals

(A) Forwards (E) Operator seat

MACHINE SERIAL NUMBER 1

MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION

MACHINE SERIAL NUMBER PLATE

(A) Serial number (E) Machine designation typ

ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE 1

TRAVEL REDUCTION GEAR SERIAL NUMBER 1

CAB SERIAL NUMBER 1

HOUR COUNTER POSITION 1

TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 1

Machine serial No.

Engine serial No.

Product identification number

Declares that this machine:

Fulfils all the relevant provisions of following EC Directive:

Machinery Directive 2006/42/EC

2004/108/EC until 19 April 2016