Discipline Asset Type Object type Function Functional Failures

(What did you buy it to do?)

(In what ways can it not fullfill its
function?)
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Mechanica Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE DOES NOT COMPRESS AIR/ GAS AT THE
l Compressors M_COM_AXI REQUIRED PRESSURE AND FLOW REQUIRED PRESSURE AND FLOW AND
AND TO MAINTAIN THE TO MAINTAIN THE PPRESSURE
PPRESSURE ENVELOPE FOR ENVELOPE FOR CONDITIONS WITHIN
CONDITIONS WITHIN DESIGN DESIGN BASIS.
BASIS.
Failure Modes Failure effect Failure Pattern Estimated Time
(What FM can cause the functional (What is the consequence when the FM (Wear out, between Failures
Failures?) occurs?) Random, (without
Coupling failure CATASTROPHIC FAILURE (POTENTIAL RANDOM
infant 20 YRS
conducting
PERSONNEL INJURY) mortality) maintenance)

Bearing failure (RADIAL/Thrust) HIGH VIBRATION ALL 10 YRS

Rotor Failure HIGH VIBRATION ALL 5 YRS

LOSS OF PERFORMANCE

Labyrinth failure WEAR, CORROSION ALL 12 YRS

LOSS OF PERFORMANCE
Balancing line failure LOPC (POTENTIAL FOR FIRE EXPLOSION) RANDOM/ 20 YRS
PLUGGING, PARTIAL PERFORMANCE WEAR OUT
LOSS
THRUST BEARING DAMAGE

SMALL BORE PIPING FAILURE LOPC LOPC (POTENTIAL FOR FIRE ALL 20 YRS
EXPLOSION)

Suction Drum failure (KO DRUM) PARTIAL LOSS OF PERFORMANCE RANDOM/ 6 YRS
FOULING AND INTERNAL WEAR WEAR OUT

Diaphragm failure COMPLETE LOSS OF PERFORMANCE ALL 20 YRS

MACHINE DAMAGE
LOPC (POTENTIAL FIRE AND EXPLOSION)

Seal System failure LOPC (POTENTIAL FIRE AND EXPLOSION) ALL 12 YRS
LOSS OF OIL/ HIGH OIL CONSUMPTION
Lube oil system failure COMPLETE LOSS OF PERFORMANCE RANDOM/ 10 YRS
HIGH VIBRATIONS WEAR OUT
LOPC (POTENTIAL FIRE AND EXPLOSION)

Lube oil cooler failure BEARING DAMAGE (SEE BEARING RANDOM/ 1 YR

FAILURE CONSEQUENCE) WEAR OUT

Vibration Monitoring failure LOSS OF VIBRATION DETECTION (Due to RANDOM 5 yrs

probe failure, cable failure, card failure
etc.)
Bolt missing or loose (FOUNDATION LOPC (POTENTIAL FIRE AND EXPLOSION) ALL 10 YRS
FLANGE BOLTING, SPLIT LINE, MECHANICAL DAMAGE
COUPLING AND COUPLING GUARD) HIGH VIBRATIONS

ANTI SURE VALVE FAILURE REDUCTION OF PERFORMANCE RANDOM/ 10 YRS

LOPC (FIRE AND EXPLOSION) WEAR OUT

interstage cooler failure DAMAGE COMPRESSOR RANDOM/ 6 YRS

PARTIAL LOSS OF PERFORMANCE WEAR OUT
How long will it take to Price of TYPE OF TASK What tasks can be done to prevent or predict this
repair if FM Occurs? nonconformance FM?
(PONC) (Condition based monitoring, Failure finding,
1 WEEK 1 000000
How much will it CONDITION CONTINOUS MONITORING
Restorative, scheduled OF VIBRATIONS;
Discard, ESP
No Scheduled
cost? ($) BASED ALARMS AND IPF
maintenance)
(Parts, labor,etc) MONITORING

FAILURE INSPECT COUPLING ON TA CYCLE

FINDING
MAINTENANCE

2 WEEKS $ 200,000.00 CONDITION CONTINOUS MONITORING OF VIBRATIONS; ESP

BASED ALARMS AND IPF
MONITORING

CONDITION TECHNICALLY PROACTIVE MONITORING

BASED
MONITORING

CONDITION OIL ANALYSIS

BASED
MONITORING

3 WEEKS $ 500,000.00 CONDITION CONTINOUS MONITORING OF VIBRATIONS; ESP

BASED ALARMS AND IPF
MONITORING

CONDITION TECHNICALLY PROACTIVE MONITORING

BASED
MONITORING

SCHEDULE overhaul inspection

RESTORATION

3 weeks $ 100,000.00 CONDITION TECHNICALLY PROACTIVE MONITORING

BASED
MONITORING

SCHEDULE CHANGE OUT LABRITH SEALS

RESTORATION
2 DAYS $ 10,000.00 CONDITION SENSORY ROUNDS (LOOK LISTEN). Check pressure
BASED guage if installed
MONITORING

FAILURE INSPECTION OF BALANCING LINE (BORE SCOPE,

FINDING NDT,ETC)
MAINTENANCE

2 WEEKS $ 100,000.00 CONDITION SENSORY ROUNDS (LOOK LISTEN)

BASED
MONITORING

FAILURE INPSECT PIPING DURING OVERHAUL

FINDING
MAINTENANCE

2 WEEKS $ 75,000.00 FAILURE INSPECT DEMISTER MAT FOR FOULING DURING

FINDING OVERHAUL
MAINTENANCE

6 WEEKS $ 1,000,000.00 FAILURE VISUAL AND NDT INSPECTION

FINDING
MAINTENANCE

1 WEEK $ 250,000.00 CONDITION MONITOR OIL CONSUMPTION;SOUR SEAL POT LEVEL;

BASED LOPC; MONITOR SEAL FILTERS, Gas Seal flows/pressure
MONITORING

SCHEDULE REPLACE/ REBUILD SEALS

RESTORATION

SCHEDULE PULL LEVEL VALVES, FULL FLO SEAL VALVES AND

RESTORATION OVERHAUL
Stroke check and calibration of valve
Functional checks of system

SCHEDULE SEAL SYSTEM FILTERS REPLACEMENT

RESTORATION
 SCHEDULE CLEAN AND CHANGE LUBE AND SEAL OIL
DISCARD

CONDITION OIL (ANALYSIS)

BASED
MONITORING

SCHEDULE CLEAN SOUR OIL POTS

RESTORATION

4 WEEKS $ 1,000,000.00 CONDITION MONITOR FILTER DP; OIL TEMPERATURE; OIL LEVEL;
BASED CHECK FOR WATER IN OIL RESEVOIR;ESP ALARM
MONITORING MONITORING.

CONDITION OIL ANALYSIS

BASED
MONITORING

SCHEDULE CLEAN RESERVOIR/ FLUSH SYSTEM

RESTORATION

1 WEEK $ 5,000.00 CONDITION MONITOR TEMP DIF ON LO COOLER

BASED
MONITORING

CONDITION BACKFLUSH LO COOLER/Clean the Cooler

BASED
MONITORING

FAILURE INSPECTIONS OF LO COOLER

FINDING
MAINTENANCE

2 Days $ 2,000.00 SCHEDULE Calibrate the Vibration probes

DISCARD
2 WEEKS $ 100,000.00 CONDITION SENSORY ROUND (LOOK LISTEN FOR HIGH
BASED VIBRATIONS, LOOSE BOLTING)
MONITORING

SCHEDULE CHECK BOLT TORQUING DURING OUTAGE/ OVERHAUL

RESTORATION

1 WEEK $ 50,000.00 FAILURE IP&C FUNCTION TEST OF ANTISURGE VALVE

FINDING
MAINTENANCE

FAILURE INSPECTION OF ANTI SURGE VALVE

FINDING
MAINTENANCE

2 WEEKS $ 10,000.00 SCHEDULE BACKFLUSH LO COOLER

RESTORATION

FAILURE PULL COOLER, INSPECT AND CLEAN

FINDING
MAINTENANCE
How does this task Recommended Recommended Recommended What is the
prevent, predict or frequency for X frequency for Y frequency for T recommended frequency
mitigate the FM? criticality? criticality? criticality? of this task?
CONTINOUS CONTINOUS CONTINOUS CONTINOUS

TA 2TA NA ALIGNED TA CYCLE

12 Hours 24 Hours 48 Hours 12 HOURS

1 MO 3 MO 6 MO 1 Month

3 MO 6 MO I Year 3 month

CONTINOUS CONTINOUS CONTINOUS CONTINOUS

1 MO 3 MO 6 MO 1 MO

12 Years NA NA 12 YEARS

1 MO 3 MO 6 MO 1 MO

12 Years NA NA 12 YEARS
12 Hours 24 Hours 48 Hours 12 hours

1 TA 2 TA NA ALIGNED TA CYCLE

12 Hours 24 Hours 48 Hours 12 HOURS

1 TA 2 TA NA ALIGNED TA CYCLE

1 TA 2 TA NA ALIGNED TA CYCLE

1 TA 2 TA NA ALIGNED TA CYCLE

12 Hours 24 Hours 48 Hours 12 HOURS

1 TA 2 TA NA ALIGNED TA CYCLE

1 TA 2 TA NA ALIGNED TA CYCLE

1 TA 2 TA NA ALIGNED TA CYCLE
 1 TA 2 TA NA ALIGNED TA CYCLE

3 MO 6 MO I Year 3 MO

1 TA 2 TA NA ALIGNED TA CYCLE

12 Hours 24 Hours 48 Hours 12 HOURS

3 MO 6 MO I Year 3 MO

1 TA 2 TA NA ALIGNED 2TA CYCLE

12 Hours 24 Hours 48 Hours 12 HOURS

1 Week 2 Week NA Condition based

1 TA 2 TA NA ALIGNED TA CYCLE

VIBRATION PROBES HAVE 1 TA 2 TA NA Aligned with TA cycle

THE HIGHEST FAILURE during overhaul
RATE OF ALL THE
COMPONENTS, BY
REPLACING THEM
REDUCES THAT RISK
12 Hours 24 Hours 48 Hours 12 HOURS

1 TA 2 TA NA ALIGNED TA CYCLE

1 TA 2 TA NA ALIGNED TA CYCLE

1 TA 2 TA NA ALIGNED TA CYCLE

1 Week 2 Week NA Condition based

1 TA 2 TA NA ALIGNED TA CYCLE AND AI

schedule
Who conducts How long What is the cost in What is the Estimated
this task? does it parts/ material time between
take to excluding labor consequence with the
OPERATIONS CONTINO
complete? $ - 50 YRS
recommended
US maintenance task?

CONTRACTOR 2 WEEKS $ 5,000.00

OPERATIONS 30 MIN $ - 50 YEARS

RE Engineer 2 HOURS $ -

Operations 1 HR $ 35.00

OPERATIONS CONTINO $ - 12 YEARS

US

RE Engineer 2 HOURS $ -

CONTRACTOR 3 WEEKS $ 1,000,000.00

RE Engineer 2 HOURS $ - 20 YRS

CONTRACTOR 1 WEEK $ 100,000.00

OPERATIONS 30 MIN 50 YRS

CONTRACTOR 1 DAY $ 1,500.00

OPERATIONS 30 MIN 50 YRS

CONTRACTOR 1 DAY $ -

CONTRACTOR 1 DAY $ 3,500.00 20 YRS

CONTRACTOR 1 DAY $ 5,000.00 50 YRS

OPERATIONS 30 MIN $ - 50 YRS

CONTRACTOR 10 DAYS $ 150,000.00

CONTRACTOR 1 WEEK $ 5,000.00

CONTRACTOR 1 DAY $ 5,000.00

CONTRACTOR 2 DAYS $ 15,000.00

Operations 1 HOUR $ 35.00

CONTRACTOR 1 DAY $ 5,000.00

OPERATIONS 30 MIN $ - 50 YRS

CONTRACTOR 1 HR $ 35.00

CONTRACTOR 1 WEEK $ 5,000.00

OPERATIONS 30 MIN $ - 50 YEARS

OPERATIONS 30 $ -
MINUTES

CONTRACTOR 1 DAY $ -

CONTRACTOR 2 HR $ 1,000.00 10 YR
OPERATIONS 30 MIN $ - 50 YEARS

CONTRACTOR 1 DAY $ -

STAFF 2 DAY $ - 30 YRS

STAFF 1 WEEK $ - 30 YRS

OPERATIONS 30 MIN $ - 30 YRS

CONTRACTOR 3 DAYS $ 5,000.00

Object type M_COM_CENT
M_COM_AXI