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Document
Title: CONTROL SYSTEM FUNCTIONAL DESCRIPTION
Supplier Own Document Number Rev Date Supplier approval name & signature
Model : MS5001PA
Type Nos:
R272PFCM85-RDG-IC-PRO-0007 A5
Petrofac
Status Approval Code Description
Code
V VOID
CONTROL SYSTEM FUNCTIONAL DESCRIPTION
MS5001PA SINGLE GAS + LOAD GEAR BOX
+ ELECTRIC GENERATOR
TABLE OF CONTENTS
1 INTRODUCTION ..................................................................................................................................................... 4
1.1 General 4
1.2 Reference Documents 4
1.3 Tagging Rule 4
1.4 Abbreviations and Acronyms 6
1.5 Legend 7
2 OPERATIONAL MODES SELECTION ....................................................................................................................... 8
2.1 OFF Mode 8
2.2 CRANK Mode 8
2.3 FIRE Mode 8
2.4 AUTO Mode 8
2.5 REMOTE Mode 8
3 START/STOP SEQUENCING.................................................................................................................................... 9
3.1 Ready To Start 9
3.2 Auxiliaries Starting 10
3.3 Crank 11
3.4 Ignition and Warm up 12
3.5 Acceleration To Operative Speed 13
3.6 Complete Sequence & Synchronization 14
3.7 Load Management 15
3.8 Normal Shutdown Request 16
3.9 Trip Request 17
3.10 Normal Shutdown Sequence 18
3.11 Trip Sequence 19
3.12 Cooldown Sequence 20
3.13 Off-Line Water Wash Sequence 21
3.14 On-Line Water Wash Sequence 22
4 STATUS DEFINITION ............................................................................................................................................ 23
4.1 Ready to Start 23
4.2 Start Passed 26
4.3 Ready To Crank 26
4.4 Ready To Fire 27
4.5 Ready to Load 27
4.6 Ready to Synchronize 27
4.7 Normal Shutdown Request 28
TITLE: DOCUMENT CODE REVISION
CONTROL SYSTEM FUNCTIONAL DESCRIPTION SOM6905472 3
REVISION DESCRIPTION: PAGE MARKER SECURITY CODE
REVISED WHERE SHOWN <3> N/A N
ORIGINAL JOB SIZE LANGUAGE
1705786-87 4 A
© 2019 Nuovo Pignone Tecnologie S.r.l., a Baker Hughes, a GE company, LLC (“BHGE”) company: the information contained in this document is company confidential and proprietary SHEET
property of BHGE or its affiliates. It is to be used only for the benefit of BHGE and may not be distributed, transmitted, reproduced, altered or used for any purpose without the
express written consent of BHGE. 2 of 71
4.8 Trip Request 29
4.9 Generator Breaker Opening 32
5 AUXILIARIES DESCRIPTION .................................................................................................................................. 33
5.1 Auxiliaries Operation Classes 33
5.2 Lube Oil Pumps Logic 34
5.3 Lube Oil Heaters Logic 36
5.4 Lube Oil Coolers Logic 37
5.5 Lube Oil Vapour Separator Logic 39
5.6 Hydraulic Ratchet Pump Logic 40
5.7 Starting Motor Logic 41
5.8 Enclosure Ventilation Logic 42
5.9 Air Inlet and Filtration Logic 45
5.10 Water Wash System Logic 46
5.11 Fuel Gas Scrubber Skid 47
5.12 Fuel Gas Heater 49
5.13 Off-skid Fuel Gas Block and Vent Valves Control 53
5.14 Air Bleed GT Axial Compressor Logic 54
5.15 Electric Generator Heaters & Cooling Fans 55
5.16 Jacking Oil Pumps Logic 56
5.17 Dust Extractor Fan Motors 57
5.18 Synchronization 58
5.19 Load Management 59
5.20 Fire Detection Logic 62
5.21 Exhaust Temperature 65
5.22 Combustion Chamber Flame Detectors 66
5.23 Magnetic Speed Pick-Up 67
5.24 Seismic Vibration 68
5.25 Wheelspaces 69
5.26 Bearing Metal Temperature 70
5.27 PST (Partial Stroke Test) 71
HW Signal
CUSTOMER BHGE
SW Signal
? Check Block
A Sheet Reference
Shutdown or
From para. 3.9 Trip active?
(Trip Request)
No
L4T=0 & L94X=0
H No
GT zero speed
detected?
Yes
PCS
Customer XS-249 (3CRS)=1
Ready to Start AND
Software Signal <1>
Master -Off
Selector
-Crank
-Fire
-Auto
-Remote
To para. 3.2
A (Auxiliaries Starting)
Yes
OR
NOTES: No
(1) Ca n be already a ctivated
MK VIe-S
(i.e. Cooldown Sequence)
(2) Remains active until Ventilation
co old own is ended. Yes (3)
running?
(3) Ventilation is considered
in run ning cond ition if the
Enclosur e Diff. Pressure is Test
not low, detected by AND Yes passed?
PDT-205/A÷C (96SV-1A÷C) (4)
(4) Emerg ency Lube Oil
Pump 88BE test passed if No
No
XS-131/I (42QE) is detected
within 30 sec. Auxiliaries Abor t Sta rting
Start Passed? Seq uence
See Table 4.2
(Start Passed)
Yes
Master protective
signal enabled (L4=1)
To para. 3.3
B
(Crank)
Starting No
Yes
Clutch Engaged
ZSL-304 GT speed above
(33CS-1)? zero speed?
No Yes
MK VIe-S Ratchet System de-activation
GTspeed
above Crank
No
speed?
GT speed
Yes above Crank
speed?
No
MK VIe-S Yes
Purge Time Energize open valve XY-329 (20TU-1)
Elapsed? (2) <1>
<2>
CRANK
Yes
No
Yes Purge Time
AND Elapsed? (2)
<2>
To para. 3.4
C (Ignition and
Warmup)
Figure 3 –Crank
Yes
No
Core
Engine Ready
Yes to Fire?
No Yes OR
MKVIeS MKVIeS
No Firing time
Flame Detected
elapsed Master
(L28FDX)? - Fire
(20 sec)? Selector
- Auto
Yes
- Remote
- Disable ignition transformers commands
XS-125 (4TR-1), XS-285 (4TR-10)
WARMUP ABORT
<1> - Close gas control & stop ratio valves
XY-110 (65GC), XY-117 (90SR)
Lub e Oil Cooler
- CRANKMode automatic selected
No Main Fan star t <2>
War mup
MK VIe-S
time elap sed
- Open on-skid fuel gas vent
(60 sec)?
valve XV-109 (20VG-1)
Yes <1> -XSClose on-skid fuel gas valves
Y-117 (20FG-1), XSY-110 (20FG-
To para 3.5 2)
D (Acceleration to
Operative Speed)
End (1)
-Fire Master
Selector
- Auto
- Remote
No
GTspeed
above self sustaining
speed?
Yes
Yes
<1>
To para. 3.6
(Complete Sequence E
& Synchronization)
MKVIe Auto
Synchronization (8)
No Yes
MK VIe-S No
XS-188 (25)=1 Resynch.
Synchronization
Yes Requested?
OK?
GCPP
Generator breaker HMI Resynch.
closing command Push Button (3)
GCPP
Generator circuit XS-187 (K52GX-1)=1 Generator circuit
breaker 52G closed breaker 52G closed (6)
XS-145
(K52GX-1A)=1
DROOP (4)
Mark VIeS
Generator circuit To para. 3.7
breaker 52G closed (Load Management) L
End of
(4) In Load Clear mode, the active Sequence
power can be adjusted by raise/lower HMI
commands from HMI (if Lo ad Control Load Control
Selector is in AUTO).
(5)External Load/PMS Control (if Load Selector
Control Selector is in External) active Base Load (2) Pre-selected
power and reactive power will be <3>
regulated according to PMS set-points.
<3> Load (HMI) (3)
End of
Sequence End of
Sequence
<2> External Load/
PMS
Auto
Frequency/ Active XS-311 (---) PMS Control (5)
<3>
Power Raise/Lowe r XS-312 (---) <3>
<3> Load Clear (4)
PMS
Active power
GTG Active Power output according to
XY-239 (96DW-PMS)=1
PMS set-point Active power output
PMS increase/decreased
through raise/lower
GTG Reactive Power
PBs on HMI
XY-240 (96DVAR-PMS)=1 Reactive power
output according to
PMS <2>
PMS set-point End of
Voltage/ Reactive XS-309 (---)
Power Raise/Lower
Sequence
XS-310 (---)
End of
Sequence
Stop Push
Button on
HMI
PCS XS-248
Stop Command (1STOP) Customer Yes Yes
from DCS Software Stop?
G HMI Stop?
Signal <1>
To para. 3.1, 3.10
(Ready to Start or
Shutdown Sequence)
No No
No
GCPP XS-139
Generator (K86G2)=0 To para. 3.1, 3.10
GCPP Yes G (Ready to Start or
Lockout Relay Stop? Shutdown Sequence)
No
No
End Sequence
Start Sequence
GCPP XS-140
Trip to Driver (K4-TRIP)=0
GCPP Yes
from Prot ections
Trip?
No
Aux.
Yes
Trip?
See Table 4.8
(Trip Request) No
GCPP
Shutdown in
Turbine XS-179 (94X)=1 progress (L94X)
PCS Normal Stop
Unit Shutdown
Status to PCS Software Signal
L3=0
UNLOADING
<3>
XS-241 (52G-MS)=0
No
Reverse
GCPP
Power?
Generator Circui t
Break er Opening XS-183 (52GT)=1 Yes
Command
No
DECELERATING
RELOADING HMI Start ?
Yes
To para. 3.6
E (Complete Sequence GT speed
& Synchronization) No below minimum
operat ive
speed?
GCPP
Yes L14HS=0
Excitati on Disabl ed
(Open Excitation XS-180 (41FX)=0
Contactor) - Min. Lube Oil Aux. Pump act ivated
- Open Axial Compressor Start-up
Bleed Sol. V alve XY-212 (20CB-1) <1>
No
MKVIeS
L62CD=0
<3>
Unit Summary Trip
ESD
Safety Trip Repetition XS-802 <2>
to Customer ESD (CESD_O)=0
MK VIe-S MK VIe-S
- Open on-skid fuel gas v ent v alve - Close off-skid fuel gas block
XV-109 (20VG-1) valve XSY-103/A (20FB-1)
- Close on-skid fuel gas v alves
XSY-117 (20FG-1), XSY-110 (20FG-2) <1>
<1>
No
Ventilation timer activ ated
GT speed
below minimum
No operat ive
speed?
Timer expired
(120 min)? Yes
MK VIe-S No
Open off-skid fuel gas v ent MKVIeS
valve XSY-104/A (20FV-1) Flame out?
<1>
L62CD=0 Yes
End
To para. 3.12
(Cooldown I
Sequence)
Yes Yes
No
Generator Cooling Cooldown Lube Oil Cooler
Fans stop timer (1) Main Fan Stop
expired?
L62CD=1
End Sequence
Crank
Water Wash No
Permissives OK
(2)?
Yes
See Table 4.3
(Ready to Crank)
Aux. ready No
to crank?
Unit start
activated from Yes
HMI (3)
AND
Unit
in Crank? No
(1)
Yes
Yes
Open off-line water wash
OR valve XY-408 (20TW-2)
Off-line water
wash stop AND
activated
from HMI
Close off-line water wash
valve XY-408 (20TW-2)
End Sequence
Yes
Unit st art-up No
sequence completed?
(L3=1)
Yes
Ready for
On-Line Washing
Is On-Line
Wat er Wash
select ed? No
On-Line Water
Wash selected Yes
L83WW
No Open on-line water wash
valve XY-407 (20TW-1)
Any Shutdown
or Trip active? On-Line Water
Wash sequence
activated
Yes
OR
On-line water
wash stop AND
activated from
HMI
Close on-line water wash
valve XY-407 (20TW-1)
End Sequence
<2>
<1>
NOT STAND-BY LUBE OIL PUMP MOTOR
XS-100/D (74QA) <1> MCC
<1> 88QA DRAWER NOT READY/TRIP <1>
NOT OIL VAPOUR SEPARATOR MOTOR
XS-101/D (74QV-1) <1> MCC
<1> 88QV-1 DRAWER NOT READY/TRIP <1>
<2>
LUBE OIL TANK IMMERSION HEATER
NOT
XS-104/D (74QT-1) <1> 23QT-1 MCC
<1>
DRAWERNOT READY/TRIP <1>
LUBE OIL TANK IMMERSION HEATER
NOT
XS-105/D (74QT-2) <1> 23QT-2 MCC
<1>
DRAWERNOT READY/TRIP <1>
LUBE OIL TANK IMMERSION HEATER
NOT
XS-106/D (74QT-3) <1> 23QT-3 MCC
<1>
DRAWERNOT READY/TRIP <1>
NOT LUBE OIL AIR COOLER FAN MOTOR
XS-107/D (74QFC-1) <1> MCC
<1> 88QFC-1 DRAWERNOT READY/TRIP <1>
NOT LUBE OIL AIR COOLER FAN MOTOR
XS-108/D (74QFC-2) <1> MCC
<1> 88QFC-2 DRAWERNOT READY/TRIP <1>
NOT LUBE OIL AIR COOLER FAN MOTOR
XS-109/D (74QFC-3) <1> MCC
<1> 88QFC-3 DRAWERNOT READY/TRIP <1>
NOT DUST EXTRACTOR FAN MOTOR 88TA-1
XS-111/D (74TA-1) <1> MCC
<1> DRAWER NOT READY/TRIP <1>
NOT DUST EXTRACTOR FAN MOTOR 88TA-2
XS-112/D (74TA-2) <1> MCC
<1> DRAWER NOT READY/TRIP <1>
NOT ENCLOSURE VENTILATION FAN MOTOR
XS-113/D (74BA-1) <1> MCC
<1> 88BA-1 DRAWER NOT READY/TRIP <1>
NOT ENCLOSURE VENTILATION FAN MOTOR
XS-114/D (74BA-2) <1> MCC
<1> 88BA-2 DRAWER NOT READY/TRIP <1>
NOT JACKING OIL PUMP MOTOR 88QS-1
XS-115/D (74QS-1) <1> MCC <2>
<1> DRAWER NOT READY/TRIP <1>
<2>
<2>
<2>
NOT XL-700/A_LC (XL-1_X1) FIRE FIGHTING RED LAMP - FAULT FF System <2>
NOT XL-701/A_LC (XL-2_X1) FIRE FIGHTING RED LAMP - FAULT FF System <2>
<2>
CO2 EXTENDED DISCH. ISOL. VALVE -
ZSH-716/A (33CP-2A) FF Skid
OPEN
2oo2 voting logic
ZSH-716/B (33CP-2B) CO2 INITIAL DISCH. ISOL. VALVE - OPEN FF Skid
Water wash
FG INTERVALVE VENT ACTUATION
ZSH-109 (33VG-1B) Fuel Gas on selected
OPEN
(L43BW)
PT-109/A (96FG-2A) Water wash
INTERSTAGE FUEL GAS PRESSURE
NOT PT-109/B (96FG-2B) Fuel Gas on selected Median value
(High Alarm)
PT-109/C (96FG-2C) (L43BW) or
UPSTREAM SRGC VALVE PRESSURE fuel gas line
NOT PT-108 (96FG-1) Fuel Gas
(High Alarm) pressurized
Cooling &
ZSH-200 (33CB-2) VA2-2 ANTISURGE VALVE OPEN
Sealing Air
<2>
L94CESHD Core Stop Signal Core Engine Cumulative Signal; Software Tag
XS-805 (45FTT_O) <2> FIRE & GAS TRIP COMMAND <1> FGS <1> Note 1
<2>
Notes:
1-For these causes “Trip Request + FG Depressurization” is activated. In this case the Trip Sequence will be performed
opening the off-skid vent valve XSY-104/A (20FV-1) immediately after L4=0 (without waiting the 120 min timer for
Ventilation System stop). <1>
2-Trip by “Fail to Engage” active from shaft breakaway to minimum self-sustaining speed. Trip by “Fail to Disengage”
active when shaft speed reaches the minimum continuous speed. After this point only a diagnostic alarm will be
provided because re-engage is not physically possible.
Manual Mode: on Manual Mode activation, an alarm is displayed and equipment last state is maintained.
Equipment can be started and stopped with software push buttons on HMI, if permitted by protection conditions.
Protection logics will not be disabled.
Start State: if permitted by protection signals, the equipment is activated using a start software push button on HMI.
Stop State: it is a one shot state (pulse) activated by a stop software push button on HMI. After push button selection,
a transition to Blank State is performed; the equipment is actually stopped if at least one of the following conditions
is true:
Note #1: flame detected signal (L28FDX) in case of 2oo4 sensors indicating flame presence.
Note #2: “Excessive High Level Decrease” alarm is generated after the end of the start sequence if lube oil level
decreases more than 3% in 5 min.
5.3.2 Electric Heater 23QT-1÷3
Three AC electric heaters 23QT-1÷3 are installed in the lube oil tank to provide a correct viscosity of mineral lube oil
acting on its temperature. The lube oil tank heaters are “Two States Auxiliaries” (see 5.1.3). Following auto or manual
logics will be executed in accordance to the state of the heaters.
5.3.3 Enabling Conditions
Electric lube oil heaters 23QT-1÷3 are enabled to run only if none of the following stop conditions is true:
• Heaters over temperature cut-out notification TSHH-300_R (49QT-1_R), TSHH-301_R (49QT-2_R) or TSHH-302_R
(49QT-3_R) active from MCC
• Lube oil tank low level LSL-301 detected by LT-301 (96QL1)
• Flame on detected (L28FDX) inside combustion chamber by BE-200 (28FD-2), BE-201 (28FD-3), BE-202 (28FD-7),
BE-203 (28FD-8)
5.3.4 Automatic Operation
If none of the above stop conditions are true electric lube oil heaters 23QT-1÷3 are automatically started if lube oil tank
temperature is low (TSL-307/2) detected by TE-307 (LT-OT-1) and remain running until normal lube oil tank temperature
(TSH-307) is detected by TE-307 (LT-OT-1). All heaters are operated at the same time.
5.3.5 Manual Operation
Lube oil tank heaters are two states auxiliaries (see 5.1.2) and can be manually started if no stop condition is active. All
heaters are operated at the same time.
• A constant time of 240 sec from its previous start has elapsed
Stand by fan can't start and stop when cooldown is ended.
These conditions are checked at the automatic start of the AC driven fans and enable manual operation.
Following auto or manual logics will be executed in accordance to the selected state of the motors.
Off-line water wash sequence is activated when unit is started with all these conditions verified.
The turbine will reach crank speed and the GT IGV’s will be forced into the fully open position. With the IGV confirmed
fully open, the MK VIe energize to open valve XY-406 (20TW-2) allowing water and detergent to enter the turbine. Once
the off-line water wash cycle is ended, the operator must stop the sequence by selecting the stop and on/off-line off
switch on the HMI.
Master Selector remains locked to CRANK position until Off-Line Water Wash sequence ends as a consequence of a
normal shutdown or trip command.
Following are cut-out conditions for off-line water wash sequence:
• Wheelspace temperature higher than 150°C detected by TE-208/A (TT-WS1FO-1), TE-208/B (TT-WS1FO-2),
TE-209/A (TT-WS2FO-1), TE-209/B (TT-WS2FO-2), TE-213/A (TT-WS2AO-1), TE-213/B (TT-WS2AO-2), TE-
214/A (TT-WS1AO-1), TE-214/B (TT-WS1AO-2)
• Flame detected in combustion chamber (L28FDX)
Thermoregulator: will show temperature on frontal display and PID will control the power of Thyristor by the analog 4-
20 mA signal output with modulation range between 0-100% of total power of the system.
Thyristor: will be installed a thyristor 2 legs controlled. The system of regulation is zero crossing type (pulsing 100% of
voltage in time special time cycle). Thyristor is complete with extra rapid fuse, and fault contact to detect problems of
temperature, missing of one phase, main board broken, etc.
Thyristor system will be designed to pilot with zero crossing pulsing 260 kW as per final definition of the heater.
PID algorithm: start from PV (process variables) and SP (set point) will calculate the right demand of the system’s power
(HEATER+ CONTROL PANEL).
The temperature control is carried out as follows:
a. The heater control panel thermoregulator receive an analog input from the temperature transmitter TIT-111
for the FG upstream temperature of the heater
Heater and control panels are suitable to work in the following scenarios:
Case-1: In the event of load rejection (FG flow rate as per below within 150 to 200 milli second)
a. For one turbine FG flow will be reduced from 12480 kg/hr to 8040 kg/hr.
b. For two turbine FG flow will be reduced from 12480 kg/hr to 3600 kg/hr.
In the above conditions the FG heater will be in control (maintaining set Delta T with tolerance +/- 3°C during the
transient condition) supplying Fuel Gas to the Gas Turbine without over shooting the heating element surface
temperature or the vessel temperature (Will be guaranteed no trip condition in the system).
Each UCP will send a Signal for Load rejection to TCP, TCP shall decide based on this signal, whether one train Load
rejection or two train load rejection. For example, in case of load down 8040kg/h UCP shall close a contact named
“low flow turbine ONE” in case of flow 3600 kg/h UCP shall close a contact named “low flow turbine ONE and TWO”.
Heater control panels will manage the status of the contact in order to pilot and control the different solution of PID in
terms of condition and status of the incoming status of the flow.
Digital signal for load rejection will be received by Train A and Train B. TCP will manage the contacts with OR loop.
Case-2: In the event of Trip (FG flow rate as per below within 150 to 200 milli second)
a. For one turbine FG flow will be reduced from 12480 kg/hr to 6240 kg/hr. In the above conditions the
FG heater will be in control (maintaining set Delta T with tolerance +/-4°C during the transient
condition) supplying Fuel Gas to the Gas Turbine without over shooting the heating element surface
temperature or the vessel temperature (Will be guaranteed no trip condition in the system). Each
UCP will send a Signal for GT Trip to TCP, TCP shall decide based on this signal, whether one train Trip
or two train Trip.
Heater control panel will manage the status of the contact in order to pilot and control the different
solution of PID in terms of condition and status of the incoming status of the flow. Digital signal for
load rejection will be received by Train A and Train B. TCP will manage the contacts with OR loop.
b. For two turbine FG flow will be reduced from 12480 kg/hr to 0 kg/hr.
In the above conditions the FG heater will be completely stopped. A small overshoot could occur in
this situation but no trip condition will be guaranteed in the system. (No trip for fluid
overtemperature or skin overtemperature). Each UCP will send a Signal for GT Trip to TCP, Heater
control panel will manage the status of the contact in order to pilot and control the different solution
of PID in terms of condition and status of the incoming status of the flow. Trip status will be sent to
each Train A & B with digital signals.
TITLE: DOCUMENT CODE REVISION
CONTROL SYSTEM FUNCTIONAL DESCRIPTION SOM6905472 3
REVISION DESCRIPTION: PAGE MARKER SECURITY CODE
NO REVISION INTRODUCED IN THIS PAGE WHERE SHOWN <3> N/A N
ORIGINAL JOB SIZE LANGUAGE
1705786-87 4 A
© 2019 Nuovo Pignone Tecnologie S.r.l., a Baker Hughes, a GE company, LLC (“BHGE”) company: the information contained in this document is company confidential and proprietary SHEET
property of BHGE or its affiliates. It is to be used only for the benefit of BHGE and may not be distributed, transmitted, reproduced, altered or used for any purpose without the
express written consent of BHGE. 50 of 71
Case-3: Warm up case
Since during start-up of the Gas Turbine the required Fuel Gas supply temperature to the GT needs to be achieved within
2 to 3 minutes, the control logic shall include the Fuel Gas heater Warm-up logic. For which an IO from UCP (FG Warm-
up) will be included in the IO exchange between UCP and TCP Fuel Gas Warm-up Flow for single gas turbine is from 0 to
3417kg/hr.
In the above conditions the FG heater will be in control (maintaining set Delta T with tolerance +/- 4°C during the
transient condition).
Control in this case will be made by special automatic switch on a dedicated sensor internal to electrical heater, the loop
will consist of TE-114 & TT-114 (heater/field) & TIC-114 (on TCP).
UCP will send the command "Start FG heater in Warm-up mode" simultaneously with the opening of the FG valves.
On receiving this signal the FG heater shall be started in Warm-up mode and the TCP will return "FG heater Ready" once
warm-up mode is over (internal Fluid temperature stabilizes TIT114).
On receiving FG heater "start" command from the UCP, TCP shall change the mode from warm-up to normal operation.
UCP shall issue FG heater "Start" command when is ready for GT cranking (rotating the shaft).
The command "Start FG heater in Warm-up mode" is applicable only if the heater is to be started after a heater stop.
This means; in case of FG heater already in normal operation (Since GT-1 is already in operation) and the train-2 UCP
sending "Start FG heater in Warm-up mode" command. The command shall be ignored as the heater is already capable
of achieving the required temp is a short duration.
Fault reset
The following faults:
- overtemperature fluid, skin and TSHH,
- SCR fault,
- earth leakage relay,
- overtemperature cabinet,
can all be reset MANUALLY directly from the electrical control panel by means of the “Reset overtemperature” button.
These faults can be reset only if the fault conditions that caused them have been remedied. Trip condition will be
duplicated to UCP train A and TRAIN B.
• GT enclosure outlet gas concentration high high detected by AE-211/A÷C (45HD-1A÷C) (median value)
• Fire trip detected by heat rise detectors TSHH-700/A÷B (45FA-1÷2), TSHH-701/A÷B (45FA-3÷4), TSHH-702/A÷B
(45FT-1÷2), TSHH-703/A÷B (45FT-3÷4), TSHH-704/A÷B (45FT-5÷6)
• Fire trip detected by fire detectors BE-345/A (45IR3-1), BE-345/B (45IR3-2)
• Fire fighting discharge manual pushbuttons activated HS-700/C (EDS-1), HS-701/C (EDS-2)
• Customer FGS fire & gas trip command XS-805 (45FTT_O) <1><2>
• Fire fighting discharge line pressure high high detected by PIT-712 (---)
• Field emergency pushbuttons HS-240 (5ESD-1), HS-241 (5ESD-2)
• UCS front panel emergency pushbutton XS-236 (5ESD-1/A)
• GT enclosure low differential pressure for more than 30 sec, detected by PDT-205/A÷C (96SV-1A÷C)
• Customer ESD emergency shutdown signals XS-801 (CESD-1) <2>
52.5 TN
R
=1 105
05
TN
52 R
=1 104
04
TN
51.5 R 103
=1
03
TN
51 R
=1
02
102
TN
50.5 R
=1 101
01 Ra
ted
Ba
se
50 A C Lo 100
Grid Frequency [Hz]
ad
Turbine Speed [%]
49 98
48.5 97
48 96
47.5 95
With a power requirement higher than turbine capacity, turbine outlet temperature rises until the control limit is
reached; in this case the turbine automatically shifts from the Load Control mode to the Temperature Control mode. In
Temperature Control mode the turbine is controlled so as to maintain a constant exhaust temperature. In this way the
power supplied to the system is the maximum power that can be delivered by the unit in function of ambient
temperature.
TITLE: DOCUMENT CODE REVISION
CONTROL SYSTEM FUNCTIONAL DESCRIPTION SOM6905472 3
REVISION DESCRIPTION: PAGE MARKER SECURITY CODE
REVISED WHERE SHOWN <2> WHERE SHOWN <3> N/A N
ORIGINAL JOB SIZE LANGUAGE
1705786-87 4 A
© 2019 Nuovo Pignone Tecnologie S.r.l., a Baker Hughes, a GE company, LLC (“BHGE”) company: the information contained in this document is company confidential and proprietary SHEET
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Droop control is mainly used when connected to a prevalent/national grid system, but it can be used also in an isolated
grid. This is the default control mode for turbine-generator unit after breaker closure. If the power grid frequency is
held relatively constant and equal to gas turbine synchronous speed, the fuel flow in excess of that necessary to maintain
the “Full Speed No Load”, will result not in increased speed, but increased power produced by the generator. The speed
control acts as a load control loop and the speed set-point (TNR) is the set for the desired load on the turbine–generator
unit. Speed regulator adjusts FSR to change generated power in proportion to the difference between turbine speed
and the set-point. Thus any change in actual speed (grid frequency) will also cause a proportional change in unit load.
This proportionality is adjustable to the desired regulation or “Droop”.
If the entire grid system tends to be overloaded, grid frequency (or speed) will decrease and cause a FSR increase in
proportion to the droop setting. If all units have the same droop, all will share a load increase equally.
When units in droop are connected to an isolated grid only Manual Mode has to be selected. All others automatic load
management (Preselected load, Base Load, External load) should not be used to avoid under/over-frequency events.
Grid frequency varies as a function of the overall load.
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5.19.4 Load Sharing Control
Load sharing will be between two GTGs in Grid Synchronization (with the help of PMS). During Island operation the load
sharing will be done internally(without PMS) with no power export.
• “Flame Detected” signal ($L28FDX) is activated in case of 2 sensors indicating flame presence
• “Loss of Flame” signal (~$L28FDX) and trip are activated in case of 3 sensors indicating no flame
• The median value of the magnetic pick-up signals for GT shaft SE-200/A (77NH-1), SE-200/B (77NH-2) and SE-200/C
(77NH-3) are sent to MK VIe for Turbine Control. If this median value is greater than or equal to high high value,
or if it is lower than or equal to low low value, a Trip of the GT is started.
• The median value of the magnetic pick-up signals for GT shaft SE-201/A (77HT-1), SE-201/B (77HT-2) and SE-201/C
(77HT-3) are sent to MK VIe-S and upon detection of high high condition the gas turbine is tripped.
All the seismic vibration sensors are wired to Bently Nevada Vibration Monitor.
For actions and consequences relevant to the load axial, radial and seismic vibrations, refer to the “Trip Request Table”
(par. 4.8).
Partial stroke test will only be available for Fuel gas block valve XSV-103 (FG-3) and Fuel gas vent valve BDV-104 (VG-1).
Test will be initiated when the Operator selects “Start Partial Stroke Test” pushbutton on HMI.
Upon the selection of the partial stroke test enable on HMI, an automatic sequence will be carried out for the stroke
checking of XSV-103 (FG-3) FUEL GAS ISOLATION VALVE followed by the stroke checking of BDV-104 (VG-1) FUEL GAS
VENT VALVE. <2>
Test will be initiated for the valve XSV-103 (FG-3) FUEL GAS ISOLATION VALVE after its completion it will start for BDV-
104 (VG-1) FUEL GAS VENT VALVE. <2>
Partial stroke test for the valve XSV-103 (FG-3) FUEL GAS ISOLATION VALVE and for BDV-104 (VG-1) FUEL GAS VENT
VALVE will be evaluated by a 20% offset of the valves position. <2>
i.e. When the valves XSV-103 (FG-3) FUEL GAS ISOLATION VALVE is fully opened and BDV-104 (VG-1) FUEL GAS VENT
VALVE is fully closed, GT is running and a partial close command will be issued using XN-103 (---) and XN-104 (---) PARTIAL
STROKE COMMAND, the partial stroke test will begin by Open/ Close the valves of a 20% pre-set value. In this condition
the valve XSV-103 (FG-3) FUEL GAS ISOLATION VALVE will be 20% closed and BDV-104 (VG-1) FUEL GAS VENT VALVE will
be 20% open.
- Once “Start partial stroke test” PB on HMI will be pressed by operator, partial stroke command XSY-103/B (---) (digital
pulsed command <5 sec) for XSV-103 (FG-3) FUEL GAS ISOLATION VALVE will be issued once the test is completed for
FUEL GAS ISOLATION VALVE, partial stroke command for BDV-104 (VG-1) FUEL GAS VENT VALVE, XSY-104/B (---) (digital
pulsed command <5 sec) will be issued. <2>
- The feedback will be evaluated by checking after 6 Sec the signal XS-103 (---) and XS-104 (---) PST VALVE FEEDBACK.
- Once test has been complete a “Test complete” message will appear on HMI for 60 sec.