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Handbook

Formwork Scaffolding Engineering


Our customers

Worldwide, residential and industrial buildings, bridges and tunnels as well as cultural
sites are being realized on a daily basis. During the construction and upkeep of all struc-
tures, construction site personnel are often exposed to difficult conditions. At the same
time, they are responsible for the quality, safety and durability regarding the execution.
And it is thanks only to their day-to-day commitment and experience that projects are
successfully realized in spite of extremely tight schedules and high cost pressures. We
at PERI make every effort to support our customers in the best possible way.
Our Company

Systems and Services

Reference Projects

1
Your added value is what drives us
You can safely rely on PERI!

Dear Readers,

For nearly 50 years, PERI has been active on the market and has always been a pioneer in
formwork and scaffolding technology. What has made us so successful is that in everything
we do, we always think first and foremost of the benefits for our customers. A cooperation
based on partnership and trust is a fundamental value in our company, which therefore also
forms the basis of our customer relationships.

We are committed to bringing formwork and scaffolding systems as well as components to


the market that make our customers quicker, more efficient and safer in their day-to-day
work. Furthermore, we provide engineering and value-added services whereby we offer our
customers support during their projects concerning all processes and work procedures in
formwork and scaffolding operations. From the first solution idea through to the final materi-
al return delivery: PERI is always available to provide you with advice and practical help.

We are constantly developing and improving, always on the lookout for advantageous, new
materials and unconventional solutions. Even established and proven products are subject
to analysis and assessment again and again because we are constantly working to make
them even better and more practical. We frequently work closely with our customers who
in turn contribute ideas and requirements from daily working operations. Through our world-
wide contacts to users from very different cultures, industries and business areas, numerous
innovations and product improvements are developed – and not only in the area of physical
products but also in the form of digital services.

Parallel to this, we work hard in the background in order to ensure the availability of all PERI
products worldwide as well as increasing the flexibility of our customers – by expanding
existing and realizing new production facilities together with investing in our worldwide
rental parks. For us, this is also part of providing the best possible service to the customers.

In this handbook, you will find an overview of our current product and service portfolio. In
addition, we present a number of outstanding reference projects that have been realized
with our systems, our services and with our support.

We hope you enjoy the read and every success in your work!

Dr. Fabian Kracht Alexander Schwörer Leonhard Braig

3
Content

The Company Systems and Services Reference Projects

6 Partnership-Based Solutions 36 Wall Formwork 102 PERI UP Flex Working Platforms 172 Housing and Multi-Storey 224 Lascaux IV Visitors Centre, Power Plant, Martigny,
8 At home in Weissenhorn 38 MAXIMO Panel Formwork 104 PERI UP Flex Suspended Scaffolds ­Projects ­Montignac, France ­Switzerland
10 On-site around the world for our 40 TRIO Panel Formwork 105 PERI UP Flex Bridging 174 Stadtquartier Hirschgarten MK4, 226 Palazzo Italia, Expo 2015, Milan, 280 Daugava Hydroelectric Power
customers 42 DOMINO Panel Formwork 106 PERI UP Flex Reinforcement Scaffold Munich, Germany Italy ­Station, Polotsk, Belarus
12 Our recipe for success: 44 LIWA Panel Formwork 108 PERI UP Flex Platform LGS 150 176 Saglemi Housing Project, Pram-
innovation, internationalization 46 VARIO GT 24 Girder Wall Formwork pram, Ghana 228 Dubai Frame, Dubai, 82 Industrial Structures
2
and committed employees 48 RUNDFLEX Circular Wall Formwork 110 Access 178 Sasol Administration Building, United Arab Emirates 284 Dedusting System for Blast
14 Our most important product is 50 RUNDFLEX Plus Circular Formwork 112 PERI UP Flex Stair 75 Johannesburg, South Africa 230 UTEC University Campus, Lima, ­Furnace 9, ThyssenKrupp,
customer satisfaction 51 GRV Articulated Waler Circular 114 PERI UP Flex Stair 100 / 125 180 “villanova” Residential Complex, Peru ­Duisburg, Germany
16 Products and systems that Formwork 116 PERI UP Rosett Public Stair Vienna-Schwechat, Austria 232 Singapore Sports Hub, Singapore 286 Kozienice Power Plant, Poland
­successfully prove themselves in 52 SB Brace Frame 182 Jeddah Gate “E3 – Abraj Al- 288 Northwest Redwater Project
118 Safety Scaffold 34 Transport Engineering
2 (NWR), Edmonton, Canada
the market 53 RS Push-Pull Props, Tie Technology Hilal 2”, Jeddah, Saudi Arabia
120 PERI UP Flex Weather Protection 236 Third Bosphorus Bridge, Istanbul, 290 Eemshaven Power Plant,
18 Innovations to meet every
54 Column Formwork Roof LGS 84 Skyscrapers and Towers
1 Turkey ­Netherlands
­customer requirement
56 RAPID Column Formwork 122 Project-Specific Safety Scaffold 186 Alon Towers “BSR Center TLV”, 238 Ayalon Motorway Bridge,
20 First-class quality is standard
at PERI 57 QUATTRO Column Formwork Tel Aviv, Israel Ga'ash / Shefayim, Israel 292 Stanari Thermal Power Station,
124 Climbing Systems
22 Sustainability as a main principle 58 TRIO Column Formwork 188 SPRM Administration Building, 240 Harpe Bru Bridge, Sør-Fron, Doboj, Bosnia-Herzogovina
126 FB Folding Platform
24 Engineering at the very highest 59 LICO Column Formwork Putrajaya, Malaysia ­Norway
127 ASG Working Platform 94 Building Redevelopment
2
level 60 VARIO GT 24 Column Formwork, 190 Warsaw Spire, Warsaw, Poland 242 Lanaye Lock Bridge, Belgium
128 CB Climbing Formwork 296 Hotel Le Royal, Luxembourg
26 Solutions that move you ahead VARIO QUATTRO Column Formwork 192 BraWoPark Business Center II, 244 Brdjani Motorway Bridges,
129 BR Shaft Platform 298 Hvězdonice Motorway Bridge,
28 Knowledge and experience for 61 SRS Circular Column Formwork Braunschweig, Germany Čačak, Serbia
130 SCS Climbing System Czech Republic
your day-to-day work 194 JKG Tower, Jalan Raja Laut, 246 Ohio River Bridge “East End
62 Slab Formwork 132 RCS Rail Climbing System 300 Refurbishment of the Inntal
30 Your partner also for upcoming Kuala Lumpur, Malaysia Crossing”, Louisville, USA
64 SKYDECK Aluminium Panelized Slab 34 RCS MP Landing Platform
1

196 ISET Tower, Jekaterinburg, 248 Chamiza Viaduct, Puerto Montt, Bridge A12, Radfeld / Tirol, Austria
challenges 135 LPS Screen
Formwork Russia Chile
32 Competence with perspective
66 GRIDFLEX Girder Grid Slab Formwork 136 ACS Self-Climbing System 198 Hotel Mélia La Défense, Paris, 250 Mur Bridge S 35, Frohnleiten,
68 MULTIFLEX Girder Slab Formwork France ­Austria
138 Civil Engineering Systems
70 VARIODECK Slab Table 200 International Towers Sydney, 252 Motorway Bridge over the River
140 The VARIOKIT Engineering
71 Project Tables Barangaroo South, Sydney, Drava, Osijek, Croatia
­Construction Kit
72 SKYTABLE Slab Table Australia 254 “Place des Martyrs” Metro Sta-
142 VARIOKIT for Tunnel Construction
73 Accessories for Slab Tables 202 56 Leonard Street, New York, USA tion, Algiers, Algeria
144 VARIOKIT for Bridge Construction
146 VARIOKIT Heavy-Duty Truss Girder 204 Providence Tower, London, 256 Nordhavnsvej Tunnel,
74 Universal Formwork
and Heavy-Duty Shoring Tower Great Britain Copenhagen, Denmark
76 DUO Lightweight Formwork
206 Al Habtoor City Towers, Dubai, 258 Enclosure Structure for the Tauern
78 Individual Formwork 48 System-Independent Accessories
1 United Arab Emirates Motorway A10, Zederhaus, Austria
80 Freeform Formwork 150 Formwork Girder GT 24 / VT 20K 208 Torre Banco Macro, Buenos Aires, 260 Hongkong-Zhuhai-Macao Bridge
82 UNO – for the monolithic construc- 152 PROKIT Safety System Argentina (HZMB), China
tion method 154 Construction Site Equipment 262 Msheireb Metro Station, Doha,
155 Pallets and Crate Pallets 210 Cultural Buildings Qatar
84 Shoring Systems 156 Plywood Formlining, Release Agent 212 “Humboldt-Forum” City Palace, 264 Capitol Hill Station, Seattle, USA
86 PEP Ergo Tubular Steel Slab Props Berlin, Germany 266 Midfield Terminal, Abu Dhabi,
87 MULTIPROP Aluminium Slab Props 158 Services 214 SNFCC Cultural Center, Athens, United Arab Emirates
88 ST 100 Stacking Tower 60 Technical Processing
1 Greece
89 PD 8 Slab Table 162 Building Information Modeling (BIM) 216 Museum of Tomorrow, 268 Water Retaining Structures
90 PERI UP Flex Shoring 163 CNC Cutting and Formwork Assembly Rio de Janeiro, Brazil 270 Foz Tua Dam, Alijó / Vila Real,
92 PERI UP Flex Shoring Tower MDS 164 Rental Parks and Distribution 218 Mausoleum of Martyrdom in the ­Portugal
93 PERI UP Flex Shoring Tower Plus 165 Cleaning and Repairs Polish village of Michniów 272 Bagatelle Dam, Port Louis,
94 PERI UP Flex Heavy-Duty Prop HD 166 Field Service 220 Pegasus Sculpture, Gulfstream ­Mauritius
95 HD 200 Heavy-Duty Prop 167 myPERI Online Portal Park, Hallandale Beach, USA 274 Nile Barrage, Assiut, Egypt
168 Software ELPOS, PERI CAD 222 VTB Arena, Moscow, Russia 276 Blue Lake Dam,
96 Working Scaffolds Sitka (Alaska), USA
98 PERI UP Easy Facade Scaffolding 302 PERI International
278 Nant de Drance Pumped-Storage
100 PERI UP Flex Facade Scaffolding

4 5
Partnership-based solutions
Always keeping in mind the benefits for our customers

At the core of our company is the We see ourselves in the role as the Behind all of this are values that have
development and production of form- provider of ideas and support in order been key in our family-run company
work and scaffolding systems. to develop the best solution together since its founding and have firmly
Designed to handle the tough day-to- with our customers for meeting the established themselves in the guiding
day working environment, PERI prod- individual requirements in each case. principles: the open and respectful
ucts must demonstrate real benefits Thus, we provide our customers with behaviour towards each other, recog-
on a daily basis. We see ourselves not an advantage regarding market oppor- nizing customer benefits as a potential
only as efficient providers of high-quali- tunities, flexibility and competitiveness for success along with the pursuit of
ty formwork and scaffolding technolo- with the aim of exerting a positive excellence – all of this is modus oper-
gy. Instead, keeping a close eye on the influence on their business develop- andi at PERI worldwide.
business of our customers, their bene- ment over the long term.
fits and added value is our top p­ riority
in everything we do.

“PERI products and services form the basis of our performance spectrum.
­Together with our values and self-perception, the best solution for our customers
is determined.”

6 7
At home in Weissenhorn
Origin and headquarters of all our activities

Since its founding in 1969, the head-


quarters in Weissenhorn, located to
the south of Ulm, has constantly
been expanded. Here, the vast
majority of the PERI systems are
still manufactured.

8 9
On-Site Worldwide
Close proximity to our customers and their projects

North America Europe Asia We actively practise and pursue the


1982 United States of America 1969 Germany 1990 Hungary 1999 Greece 1991 Singapore, Malaysia
close proximity to our customers.
1995 Canada 1974 Switzerland, France 1992 Czech Republic, Austria 2000 Ukraine, Bulgaria 1994 Korea Today, we are represented by over
2003 Mexiko 1975 Spain 1993 Finland, Poland, Denmark, 2002 Estonia, Lithuania 1997 United Arab Emirates 60 subsidiaries on all continents; many
1979 Belgium, Netherlands Norway, Sweden 2003 Latvia, Serbia 1999 Israel
1983 Italy 1994 Portugal 2004 Croatia 2005 Japan
countries also have several branches
1989 Great Britain 1996 Romania, Slovakia 2006 Russia 2007 Kazakhstan, Qatar and additional sales offices. In more
2007 Belarus 2007 India than 120 efficiently run rental parks
2013 Saudi Arabia, Kuwait
2014 Philippines, Lebanon
worldwide, we provide the required
2015 Thailand, Hong Kong formwork and scaffolding materials in
order to be able to supply your projects
and to cover peak demands. And we
still continue to expand.

Valuable insights result from the many


years of international activity along
with the different regional requirements
regarding construction methods and
procedures, material and equipment
use as well as labour costs. We bundle
this detailed know-how in order to
develop appropriate products and ser-
vices. Thus, global knowledge and a
worldwide competitive edge is created
from local knowledge and understand-
ing. And all our customers around the
world benefit from this. This forms the
basis of our performance leadership.

South America Africa Oceania

1996 Brazil, Argentina, Chile 2011 South Africa 1997 Australia


2008 Panama, Peru 2012 Algeria
2012 Colombia 2014 Nigeria
2015 Tanzania, Namibia, Mozambique

“Our international management stands for in-depth expertise. With the


knowledge and understanding of local requirements, the right formwork and
scaffolding systems are developed to meet all needs worldwide.”

10 11
Our recipe for success for almost 50 years
Innovation, internationalization and committed employees

Continuous and steady growth based Our employees around the world, their
on our own strength is our maxim performance and competence are our
for the further development of our company´s true capital. Their high moti-
company. This is why we are constantly vation and special PERI team spirit,
working on expanding our range of ser- strong customer-oriented approach and
vices as well as production capacities. their daily focus on actual customer
Through the expansion of existing sites requirements are the elements that
and establishment of additional country has made us so successful since PERI
subsidiaries and locations, we are was founded.
strengthening our local presence world­
wide. Our goal is to be even closer to
our customers around the globe in the
future and to be able to serve them even
better and faster.

Turnover in millions Number of employees

1,400 8,000
1,200 7,000 “Our success factors are tremendous innovative strength and internation­
1,000 6,000
800 5,000
alization at an early stage. Behind this are around 7,700 employees who are
600 4,000 committed in providing the best individual solution for the benefit of our
400 3,000
200 2,000
customers.”
Year 2000 2005 2010 2015

12 13
Our most important product is customer satisfaction
Comprehensive solutions from one source

Ensuring we have satisfied customers Because we know our customers, their As partner at the side of our customers
is our highest priority. Our entire busi- tough day-to-day working environment jointly implementing the best and most
ness operations are focused on achiev- and their competition, it is always a cost-effective formwork and scaffolding
ing this which results in our strict ori- question of ensuring that our products solution in each case thus strengthen-
entation on deriving maximum custom- and services find solutions to prob- ing the competitiveness of our custom-
er benefits. We want you to benefit lems, simplify and accelerate opera- ers over the long term – and we work
directly from our products and services tions, enhance on-site safety levels hard on this with total conviction.
particularly from the close cooperation and, in particular, help reduce time and
with us and have a real competitive costs. Therefore, around 1,300 PERI
edge in the market – both technically engineers worldwide are hard at work
as well as economically. every day in order to develop efficient
solutions and implementation plans to
realize our customers projects. And it
is not unusual that new products or
additional services are generated from
such individual solutions. Parallel to
this, PERI research activities constantly
strive to develop innovative technolo-
gies and products that meet the needs
of our customers around the world.

An important contribution for ensuring the satisfaction of our customers: the PERI performance price

Our engineers take into consideration the total cost of materials and working hours in every product development –
we call this the “performance price”. Fact is that if material costs are reduced and valuable planning, working, crane or
machine time can be saved, then the investment quickly pays for itself and the price is put into perspective again.

14 15
Products and systems that successfully prove themselves
in the market
Groundbreaking formwork and scaffolding technology which
continues to set standards in the industry

The basic requirements of our develop- Innovative construction, intelligently-­ Proof that we are on the right track “We develop new products for applications with which we see ­rationalization
ments is to ensure faster and safer configured mechanical systems, high with this approach is the fact that PERI
working operations. PERI products are quality and durability are likewise given has always set standards in the market potential with a real future. In this way, efficient system equipment with
therefore designed so that they pro- requirements for PERI engineers. with its innovations and that PERI sys-
vide users and construction companies tems have established themselves ­practical details is developed which maintain a strong position in the market
with advantages regarding the handling Wherever possible, we develop our worldwide.
along with workload reductions, systems for the widest possible range over many years.”
enhanced safety as well as cost and of applications. As a result, this allows
personnel savings. maximum material utilization and
avoids unused stocks of materials.
We thereby attach great importance to Where necessary, we complement
minimizing the number of individual system components for very special
components for system assemblies applications so that expensive, pro-
because this has a positive day-to-day ject-specific constructions can be dis-
effect: as a result, every use is faster pensed with. Thus, PERI solutions
and easier, logistics requirements are increase the economic efficiency, very
reduced, search times on the construc- often for all the construction processes.
tion site are a thing of the past – to
name just a few effects.

GT 24 Formwork Girder TRIO ACS PERI UP Flex VARIOKIT MAXIMO


The GT 24 Formwork Girder is the “old timer” of With only a minimum of different individual The ACS Self-Climbing System complete with With the flexible PERI UP Flex Modular Scaffold- PERI developed the VARIOKIT Engineering Con- The innovative, single-sided tie technology of the
PERI developments. It still continues to impress ­components, the TRIO Universal Wall Formwork hydraulic drive can be climbed in all weathers and ing, PERI started its activities for scaffold appli- struction Kit from rentable system components MAXIMO Wall Formwork System reduces work-
with its high load-bearing capacity and versatility. System is a guarantee for fast forming. without a crane. cations in industry. for tunnel, bridge and building construction. loads and ensures enhanced concrete surface
finishes.

Examples of PERI developments 1985 1995 2005 2010 2015


TRIO Panel Formwork PEP Tubular Steel Slab Props RUNDFLEX Plus Wall Formwork VARIODECK Slab Table DUO Universal Formwork
1969 TRIO Shaft Element RCS Climbing System VARIOKIT Heavy-Duty Shoring Tower
T 70V Wooden Lattice Girder 1989 VARIO QUATTRO Column Formwork PEP Ergo Tubular Steel Slab Props 2016
ACS Self-Climbing System PERI CAD Planning Software 2007 UNO – for Monolithic Construction MAXIMO MXH Heated Formwork
1972 SKYDECK Aluminium Slab Formwork VARIOKIT Engineering Construction Kit PERI UP Easy Facade Scaffolding
KGF 240 Climbing Formwork with Carriage MULTIPROP Aluminium Post Shores 1998 2013 SKYMAX Slab Formwork
PERI ELPOS Planning Software PERI UP T 72 Frame Scaffolding 2008 MAXIMO MXK Bracket System ACS Core 400 Self-Climbing Formwork
1984 PERI UP Rosett Modular Scaffolding GRIDFLEX Girder Grid Slab Formwork LPS Lightweight Climbing Enclosure ALPHAKIT Engineering Construction Kit
GT 24 Formwork Girder PERI UP Flex Industrial Scaffolding SCS Single-Sided Climbing System
SKS Single-Sided Retractable Climbing MAXIMO Wall Formwork VARIOKIT Balanced Cantilever Equipment /
­Formwork Heavy-Duty Truss Girder
ACS Core 200 Self-Climbing Formwork

16 17
Innovations to meet every customer requirement
Focusing on user benefits

DUO Universal Formwork is in many The application of polymer products The use of different materials is noth-
ways a typical PERI product. Typical has been the focus of PERI materials ing new for us. We were one of the
because the DUO system has taken on research for a number of years now. All first manufacturers in favour of utilizing
board customer requirements from development actitivies are aimed at the aluminium in formwork and scaffolding
various markets which has resulted in specific use of these polymers in form- technology. In spite of some initial con-
an extremely lightweight, easy-to-han- work and scaffolding technology. Since cerns of the market, this material has
dle and versatile formwork. With a 1995, for example, the plastic rack of now become indispensable due to its
formwork manufactured from robust the SKYDECK main beam has proven many advantages.
technopolymer, the virtually tool-free itself countless times, and is made of
assembly along with the possible appli- an engineering grade plastic. Further-
cation for walls, foundations, columns more, our portfolio has included for
and slabs, we have once again met quite some time simple Slab Stopend
these requirements with this special Angles and other accessories made of
new development. this material.

Developments in scaffolding technology

The focus for a new type of scaffolding This has resulted in PERI UP Easy with
system was on combining the speed the special frame which provides the
inherent in 3D scaffolding with the flex- highest level of safety. Thanks to the
ibility of modular scaffolding, and main- ingenuously designed rosette, the
tain compliance with current as well as Facade Scaffolding is compatible with
future safety regulations. the PERI UP Flex Modular Scaffolding.
This provides extended application pos-
sibilities for more complex scaffolding
tasks.

18 19
First-class quality is standard at PERI
You can count on it

We endeavour to produce and deliver The entire process of the subsequent Here, too, the results are repeatedly
consistently high quality on a sustained serial production is subject to continu- placed under continuing review. And
basis. Therefore, we continually invest ous quality assurance which is clearly naturally we always use new findings
in modern production processes and defined and has been repeatedly certi- to implement further improvements.
inspection procedures to become even fied, from purchase through to delivery. For example, an additional cavity seal-
better. Already during product develop- This means we can provide the prom- ing with active corrosion protection
ment phase, we subject the compo- ised quality of PERI formwork and scaf- was developed for the MAXIMO Panel
nents to a wide range of tests in order folding systems. Formwork and integrated in the pro-
to get the most out of them ready for duction process which, in turn, has fur-
the serial production. This includes, ther increased the durability of our
among other things, longevity tests in innovative wall formwork.
salt baths or torsion tests on the indi-
vidual components. Thus, we ensure
that PERI systems are suitable for
tough everyday operations on the con-
struction site as well as being consid-
ered reliable enough.

The wide range of PERI development and pro-


duction processes include load tests, durability
tests as well as continuous quality control. Fur-
thermore, certification from external testing insti-
tutes and organisations attest to the high quality
échafaudages
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of the PERI products.

DIN EN ISO 9001 DIN EN ISO 9001


DIN EN ISO 9001 DIN EN ISO 9001 DIN EN ISO 9001 DIN EN ISO 9001
DIN EN ISO 9001

Reg.Nr. QM 950015 Reg.Nr. QM 950015


Reg.Nr. QM 950015Reg.Nr. QM 950015 Reg.Nr. QM 950015 Reg.Nr. QM 950015
Reg.Nr. QM 950015
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“Development, production and quality assurance work hand in hand at


our company. Highly qualified personnel and the very latest production
and testing procedures ensure long-lasting products.”

20 21
Sustainability as a main principle
Taking active responsibility

Future viability as well as ecological In the production, new technologies Last but not least as a family-owned
and economic sustainability have a and efficient processes ensure company, we are in principle oriented
high priority for all our company activi- resource-saving manufacturing and towards maintaining sustainability.
ties. The focal point is geared towards best product quality. This guarantees a Future-oriented actions based on eco-
the best material utilization as early as high number of repeat uses and a long nomic, social and environmental sus-
the development phase while the service life of the PERI systems which, tainability has always been a central
load-optimized design of the PERI sys- in turn, positively influences the con- element of the PERI culture. The PERI
tems and system components ensures sumption of resources. However, if the company management has thereby
economical use of materials. The selec- demanding daily wear and tear does acted with a far-sighted approach and
tion of raw materials and their procure- result in damage being caused, the implemented a long-term strategy –
ment takes place at PERI in terms of PERI material can be professionally beginning with the founding of new
ecological sustainability. Therefore, for refurbished in our logistics centres. PERI locations and the comprehensive
example, the wood for our plywood Delivery and construction site logistics training programme for PERI employ-
formliners originates as far as possible are also optimized regarding shipping ees through to the strategic develop-
from certified, sustainably-managed volumes and transportation routes. ment of new markets and business
forests. Our procurement processes Strategically-positioned sites guarantee areas.
are an integral part of the quality man- short delivery distances whereby trans-
agement system and we take into con- portation is also continuously opti-
sideration and optimize current and mised through an intelligent logistics
future environmental costs. Thereby, network.
the substitution of hazardous or harm-
ful substances has also been company
strategy at PERI for decades.

PERI systems have been designed to provide a


The design of the MULTIPROP Prop exemplifies long service life. With panel formwork, for exam- The DUO Universal Formwork components are
optimized material utilization: the shape guaran- ple, even badly damaged elements can to be made of a technopolymer in injection moulds
tees a high load-bearing capacity of the prop with used countless more times after being repaired which means no waste is generated. Used mate-
minimum material requirements. and fitted with a new formliner. rial can be used to manufacture new products.

A symbol of sustainability at PERI: wood chips which occur as a waste product in the girder production
feed our biomass heat and power plant at the company headquarters in Weissenhorn. It generates heat
and electricity for the entire location as well as neighbouring households.

22 23
Engineering at the very highest level
High professional competence and extensive experience of
providing customized solutions

PERI engineers plan and design form- In this connection, we are also inten- The high level of expertise found in the
work and scaffolding solutions while sively involved with the technology of international PERI application technolo-
taking into account the technical Building Information Modeling (BIM). gy has been achieved through intense
requirements, boundary conditions In the process, the systems are used cooperation, close networking and con-
during the application as well as for building information management tinuous training of our engineers world-
respective individual customer require- during the planning and implementa- wide. In this way, we also ensure that
ments. This results in optimized solu- tion phases which facilitates cross-­ the know-how in our company along
tions for each project Task – very often company communication as well as with all the acquired international expe-
during the tendering phase. Further- over different locations. The goal of all rience really does benefit each of our
more, PERI also provides the required PERI developments is the complete customers for every project regardless
technical documentation – from imple- integration of formwork and scaffolding of its size.
mentation drawings through to verifiable solutions in future BIM simulations. In
static calculations. Goal of the PERI the future, our engineers want to fully
engineers is always ensuring process exploit the potential of 5-dimensional
optimization with the objective of planning in the execution of construc-
reducing both execution times and costs. tion work together with our customers.

“The thinking in processes for optimizing construction progress is a matter of


course for our engineers. In addition to the technical requirements, they always
take into account safety considerations and economic efficiency of the execution.”

αQ
N

αQ
V

24 25
Solutions that move you ahead
Reliable support during all phases of the project

The PERI range of services in the area If required, our supervisors can ensure The most important contact person for
of project support extends from the that the PERI solutions are efficiently our customers is always the respective
elaboration of feasibility studies for par- used on the construction site. Further- personal sales engineer. He bundles all
ticularly challenging projects and mate- more, we support the controlling pro- requirements and works together with
rial rentals for covering peak demands cesses on the customer side with high those responsible for the project imple-
through to cleaning and repair services transparency and performance-related mentation to draw up a corresponding
for the customer's own materials. Our invoicing. For large-scale projects, PERI project service package complete with a
close-knit network of logistics sites project managers help to adjust materi- customized range of site-related services.
ensures fast availability of materials for al quantities to suit actual require-
every project. We also make our sys- ments thereby achieving an ideal eco-
tem equipment available in our rental nomically viable on-site material
parks and thereby provide our custom- requirements/costs ratio.
ers with a cost-effective option for
managing peak demands or special
project tasks.

Extract from the PERI service portfolio in different project phases

PERI services are oriented towards the project phases on the customer side. In each step, we offer all services required for the formwork and
scaffolding activities which provide our customers with economic benefits and thus real competitive advantages. This applies to both large and
small construction projects – solution-oriented, prompt and direct – and always in partnership with the PERI sales engineer.

Offer phase Work preparation Execution phase Project completion

PERI consultancy services PERI engineering services PERI project services PERI services “Our services are based on a practical approach designed to match the
■■ Analysis of the client´s require- ■■ Offer and project plans ■■ 24-hour presence with myPERI ■■ myPERI invoice retrieval

ments
■■ Proposed solutions while taking
■■ 3D planning / 5D planning with a

construction sequence simulation


■■ Daily site reports
■■ Formwork assembly
■■ MS Plus rental service
■■ Repair of materials from
project phases of our customers. They bring real benefits to both large and
into consideration material ■■ Verifiable static calculations ■■ Freight logistics ­customer´s stock
stocks on the customer side ■■ Parts lists ■■ Supervisor services small construction sites.”
along with the options of ■■ Training documents ■■ Site management

­purchasing or renting ■■ Logistics


■■ Performance specifications ■■ Controlling
■■ Quality assurance

26 27
Knowledge and experience for your day-to-day work
We make sure you are well-equipped to handle all requirements

We are pleased to pass on our know­ In addition, we offer training opportuni- We view this as a contribution to an
ledge and years of experience to our ties that are specially designed for deal- active exchange of knowledge and
customers at any time. In our exhibition ing with the tasks of those specialists experience among all those who work
centres around the world, we regularly involved in planning operations and site daily with our formwork and scaffolding
present not only PERI innovations but management. This includes, for exam- technology. For us, this also counts as
also providing details and insights on ple, PERI CAD training for professional providing the best possible service to
the latest system equipment. For this, formwork planning as well as seminars the customers.
we organize seminars, workshops and that provide information on legal
product training where we provide requirements and standards.
detailed product knowledge as well as
train participants for the day-to-day use Parallel to this are the PERI Entrepre-
and reveal practical tips and tricks. In neur Days which address current
the process, users learn how to safely industry issues and provide a platform
and efficiently use PERI solutions on for the exchange of ideas.
the construction site even when under
time pressure.

“Not only do we know our products down to the last detail but
also standards and regulations. In our training centres around the
world, we pass on this know-how to the users.”

28 29
Your partner also for upcoming challenges
You can rely on PERI

An openness to new ideas, the


courage to change and reliability
in what we do. This is what you
can expect from PERI also in the
future.

30 31
PERI Competence with perspective
With creativity and a clear vision for the future

It is not unusual that we accompany In order to be prepared for such tasks, Rest assured that we will continue to
and support our customers with special we deal intensively with many aspects be a reliable partner for you in the
assignments: for structures with futuris- of the construction industry: concrete future regarding the implementation of
tic designs, on construction sites with technology, materials research and a ambitious construction and scaffolding
enormous dimensions and huge logisti- diverse range of materials, new manu- tasks.
cal challenges, for statically complex facturing methods and innovative solu-
buildings, challenging bridge and tunnel tions for surface protection. We use the You can always rely on PERI – now and
constructions or elaborate refurbish- very latest data processing methods, in the future!
ment operations. PERI is at home on we actively drive issues such as BIM
the construction sites of the world. consistently forward and create practical
software solutions and digital tools
which help to accelerate and simplify
the processes involved in formwork
and scaffolding. PERI keeps its finger
on the pulse for you at all times.

“Our mission is to remain at the forefront which means our customers


will too. In order to achieve this, we will continue to rely on innovation and
­providing the best possible customer service in the future.”

32 33
Systems and Services

36 Wall Formwork

54 Column Formwork

62 Slab Formwork

74 Universal Formwork

80 Individual Formwork

84 Shoring Systems

96 Working Scaffold

110 Access

118 Safety Scaffold

124 Climbing Technology

138 Civil Engineering Systems

148 System-Independent Accessories

158 Services

The following PERI formwork and scaffolding systems, as well as components, show an overview of
the international PERI product portfolio. The appropriate programme for meeting the specific require­
ments of a market is defined by the respective PERI national company.

34 35
Wall Formwork

originally comprised of squared timbers Panel formwork with frames made of


and boards. This has resulted in modular steel or aluminium has considerably
systems which are characterized by a fewer individual components. Fixed
wide range of applications and long panel sizes including formlining, sys­
service life. Based on the respective tem components for connections and
construction, a distinction is made be­ wall connections, as well as other
tween girder wall formwork and panel site-compliant detailed solutions, facili­
formwork. tate fast forming of large areas. In addi­
tion, the possibility to move larger
With the girder wall formwork, form­ units by crane accelerates formworking
work girders support the formlining operations.
while steel profiles serve as walers.
It can be individually adapted to accom­
modate complex shapes and high loads.
In particular, architectural concrete
structures with high requirements for
surfaces and anchor patterns can often
only be efficiently realized with girder
wall formwork.

36 37
MAXIMO Panel Formwork Wall Formwork

The particularly cost-effective system with MX tie technology


and simultaneously providing the best concrete finish

Developed by PERI, the MX tie tech­ Faster tie installation


nology with one-sided tie installation through the one-sided tie technology
greatly accelerates formworking opera­ without spacer tubes and cones
tions. At the same time, MAXIMO is
significantly faster than conventional Minimum of anchors
panel formwork despite the lower site through the optimized tie point
personnel requirements. Due to the arrangement
innovative tie technology and optimized
number of tie points, working time val­ Improved concrete finish
ues for the system are verifiably up to through the neat joint and tie arrange­
50% less. In addition, the centrally-­ ment
arranged tie points result in a regular
joint and tie pattern both horizontally The specially-developed MX Tie is installed from The wall thickness can be easily adjusted on the
one side only and is used without spacer tubes anchor by means of a cotter pin. The usual wall
and vertically. and cones. This means material and working time thicknesses are indicated through markings on
savings. the tie rod.

Extended programme

■■ MAXIMO 300 / MAXIMO 360 ■■ MXH MAXIMO Heated Panel ■■ MXK Bracket System
Panel heights 3.00 m and 3.60 m With MAXIMO combinable heated Modular platform system for
(with MX 18 Tie System; not available panel for concreting in colder cli­ MAXIMO and TRIO with widths of
as rentable item) mates; high level of cost-effective­ 0.90 m, 1.20 m and 2.40 m; safe
ness through the enhanced utilization pre-assembly of brackets, scaffolding
■■ MXP Platform possibility of the system formwork platform and side mesh barriers on
The platform system with maximum the horizontal panel
safety for MAXIMO and TRIO panel
formwork

MAXIMO is mainly used in high-rise and industrial The modular MXK System consists of lightweight, In addition to the time savings, MAXIMO stands
construction projects. The system follows clearly pre-assembled system components. Assembly out due to its excellent concrete results through
structured panel increments of 30 cm. can take place manually on the ground. the clearly arranged joint and tie pattern.

■■ Flexible usable panel formwork with minimal working time values, compatible with TRIO panel formwork
■■ Panel heights up to 3.30 m, panel widths up to 2.40 m (standard)
■■ Maximum permissible fresh concrete pressure: 80 kN/m²
■■ Use with MX tie technology for wall thicknesses from 15 cm to 60 cm (wall thickness adjustable on tie)
■■ Use with DW ties for thicker walls
■■ Flush, aligned and tight connections with the BFD Alignment Coupler – including filler timber compensations
up to 10 cm
■■ MAXIMO requires up to 40% fewer tie points as conventional systems
■■ Closing of unused anchor positions is not required as each tie point is normally used
■■ Easy cleaning due to the powder coating of the frame; improved corrosion protection through cavity protection
on the profile inner surfaces

38 39
TRIO Panel Formwork Wall Formwork

The proven, universal panel formwork


with only one connecting part

TRIO is the universal formwork system Easy and simple connections Extended programme
for all applications where the main with the BRD Alignment Coupler as
focus is on reducing the shuttering the only component for all panel con­ ■■ TRIO Aluminium
times with conventional DW tie tech­ nections Lightweight formwork for crane-inde­
nology. With the BFD coupler for virtu­ pendent working; easily distinguish-
ally all connections as well as many Fast working operations able by its yellow powder coating
other practical system solutions, TRIO with only a minimum of panel widths
has successfully proven itself in count­ as well as panels that can be used ■■ TRIO Structure
less projects around the world. TRIO both horizontally and vertically TRIO panels with a free choice of
can be used together with the more formlining for special concrete sur­
advanced MAXIMO panel formwork. A Large-area shuttering face requirements – supplied already
large range of accessories, such as the with standard panels up to pre-assembled
BFD Coupler or MXK Bracket ­System, 3.30 m x 2.40 m – providing a high
can be used in both systems. level of surface evenness and only ­
2 tie positions

■■ Flexibly used panel formwork for fast working operations, compatible with
MAXIMO panel formwork
■■ Panel heights up to 3.30 m, panel widths up to 2.40 m (standard system)
■■ Maximum permissible fresh concrete pressure: 80 kN/m²
■■ Can be used with DW 15 and DW 20 tie systems
■■ Flush, aligned and tight connections with the BFD Alignment Coupler –
including filler timber compensations up to 10 cm
■■ Simple cleaning operations due to the powder-coated frame

The BFD Coupler can be operated with one hand A minimum of different components facilitate easy The aluminium TRIO panel elements are With the TRIO shaft element, complete shaft inter­ The platform system, consisting of working plat­
The framed panels are connected flush, aligned and fast forming with TRIO – both in single-family ­yellow powder-coated; they can easily be nal formwork can be moved quickly; the all-round forms, access ladders and guardrails, provides
and tight in one working step. housing construction as well as for large projects. moved by hand. striking clearance is 30 mm. maximum safety.

40 41
DOMINO Panel Formwork Wall Formwork

The compact wall formwork for a wide range of uses


in general construction and civil engineering

DOMINO is the lightweight, craneable Easy and simple handling Extended programme
panel formwork with compact dimen­ through small-sized panels and low ■■ Light aluminium panel formwork for a wide range of uses, can also be
sions. The system is particularly suita­ weight – especially when using the ■■ DOMINO Alu mounted without requiring a crane
ble for residential and civil engineering ­aluminium panels Lightweight aluminium elements, ■■ Panel heights up 2.50 m, panel widths up to 1.00 m (standard version)
projects as well as construction in clearly distinguishable through the ■■ Maximum permissible fresh concrete pressure: 60 kN/m²
existing buildings. Through the inset tie Ideally suited for foundations yellow powder coating ■■ All connections are guaranteed to be flush, aligned and tight with the
points, sleeve foundations, parapets, due to inset tie points and matching DRS Alignment Coupler
retaining walls and beams can be accessories ■■ DOMINO 150 | 275 | 300 ■■ DKS Wedge Connector for ensuring easy connections in the foundations
quickly and easily formed. If no crane is Elements with heights of 1.50 m, with lower load-bearing requirements
available, the DOMINO Alu version is Fast panel connections 2.75 m and 3.00 m for an extended
used. The DRS Alignment Coupler with the DRS Alignment Coupler as the range of applications
ensures flush, aligned and tight panel only component for all panel connec­
connections. tions

1.25 m 1.50 m

0.75 m

0.75 m
Problem areas, e.g. ties near the ground for foun­
dations, can be easily handled due to the inset tie
points.

DOMINO elements are also available in aluminium; DOMINO is the robust wall formwork for general
the yellow powder-coating distinguishes them from construction and civil engineering. It is particularly
the red steel elements. suitable for realizing foundations.

42 43
LIWA Panel Formwork Wall Formwork

The simple, lightweight steel formwork with a cleverly


­designed corner solution

LIWA deliberately dispensed with more elaborate equipment Very few different components
features in favour of lower investment costs. The system Each standard panel is simultaneously a multi-purpose panel
has very few different frame elements as every standard
panel is also a multi-purpose panel with a perforated strip. Simple design
This means that corners as well as columns can be formed With robust, powder-coated flat steel frames
with LIWA without requiring any special panels. This simpli­
fies formworking operations as well as work preparation and Can also be used without a crane
storage of materials. LIWA is a market-oriented solution if, The low weight of 35 kg/m² also allows for the 75 cm panel
for example a system formwork is used for the first time. to be installed manually

Push-Pull Props and Kickers are attached to With the multi-purpose panels, columns up
the anchor struts of the panel by means of to 55 cm x 55 cm can also be formed in 5 cm
the LIWA Brace Connector. increments.

The product range includes comprehensive safety For higher requirements, the LRS Alignment
equipment such as scaffold brackets or opposing Coupler ensures flush panel joints – also for
guardrails. compensations to 5 cm.

■■ Simply designed, lighter PERI steel formwork with flat steel frames and
only a 10 cm overall height
■■ Formwork heights up to 3.00 m, panel widths up to 75 cm (standard ­system)
■■ Maximum permissible fresh concrete pressure: 50 kN/m²
■■ Can be used with the DW 15 Tie System
■■ Wedge Connector for standard panel joints
■■ Wedge Clamp Compensation for compensations up to 5 cm
■■ LRS Alignment Coupler with aligning function

44 45
VARIO GT 24 Girder Wall Formwork Wall Formwork

The variable wall formwork


with the proven GT 24 formwork girder

With girder wall formwork, the arrange­


ment of the individual system compo­
nents can be freely selected. As a
result, the VARIO GT 24 can be adapt­
ed to suit all geometries and require­
ments, e.g. tie positions or acceptable
fresh concrete pressure. The system is
used as project formwork in residential
and industrial construction, bridge
abutments and retaining walls as well
as in particular for architectural con­
crete parts

Adaptable to suit all requirements


through the variable arrangement of
formwork girders and walers

Also for architectural concrete


­executions
due to the freely-selectable tie position­
ing and joint arrangement in accord­
ance with the planning specifications

Continuous adjustment
through the elongated holes in the wal­ 14 m high VARIO elements in a polygonal arrange­
ment. Large-sized FinPly Maxi formlining sheets
ers and couplings with flush, aligned ensure excellent concrete surfaces.
and tight panel connections

When forming bridge piers, the VARIO GT 24 The girder wall formwork in combination with the
wall formwork is frequently used on climbing RCS Rail Climbing System for the construction of
brackets. elevator and stairwell shafts in a high-rise building.

■■ Flexible wall formwork with the main components: GT 24 Formwork Girder, SRZ / SRZ / SRU Steel
Walers, formlining and related connecting parts
■■ Project-related planning and assembly
■■ Flexible panel heights, determined by the length of the GT 24 Girder (standard lengths 0.90 m to
6.00 m in 30 cm increments; special lengths up to 17.80 m)
■■ Flexible panel widths, determined by the length of the SRZ / SRU Steel Walers
■■ Minimizing the number of formwork girders due to their high bending rigidity and load-bearing
capacity
■■ Project-specific construction, adaptable for accommodating a very high maximum fresh concrete
pressure
■■ Elongated holes in the steel walers and panel couplings allow 100 % tension and compression-proof
panel connections resulting in tight panel joints

46 47
RUNDFLEX Circular Wall Formwork Wall Formwork

Continuous and quickly adjustable circular wall formwork


for radii with diameters greater than 1.00 m

The RUNDFLEX wall formwork pro­


vides pre-assembled standard panels
for curved walls. These can be quickly
adjusted to suit the required radius and
without any modification work on the
panel. Therefore, RUNDFLEX is espe­
cially effective for realizing structures
such as wastewater treatment plants,
spiral ramps for multi-storey parking
facilities or silos where radii are con­
stantly changing.

Less installation effort


with pre-assembled units and the
proven BFD Alignment Coupler

Fast adjustment
through a simple adjustment proce­
dure by means of a template and spin­
dles with self-cleaning hexagonal
threads

Especially variable
through the flexible adjustment of wall
internal radii of 1.00 m and larger

The self-cleaning adjusting spindles are adjusted The radii of the RUNDFLEX panels are adjusted
The use of RUNDFLEX on climbing brackets during to fit the required curvature by means of a ratchet with spindles. Adapting to changing radii is there­
the construction of a bridge. spanner. fore carried out extremely quickly.

■■ Pre-assembled formwork panels for circular walls with diamters larger than 1.00 m
■■ Panel heights up to 3.60 m, panel widths up to 2.50 m (external radius)
■■ Maximum permissible fresh concrete pressure: 60 kN/m²
■■ Flush, aligned and tight connections with the BFD Alignment Coupler – including
filler timber compensations up to 10 cm
■■ Compensations up to 26 cm with the Alignment Coupler 38

48 49
RUNDFLEX Plus Circular Formwork GRV Articulated Waler Circular Formwork Wall Formwork

The particularly safe circular formwork For forming circular structures


for diameters greater than 2.50 m without the use of ties

Being fully equipped with platforms, Efficient and rational working With the GRV Articulated waler Circular Forming without ties
guardrails and access ladders, con- ­operations ■■ Pre-assembled formwork panels Formwork, the external ring tension due to the closed ring of walers ■■ Tie-less formwork for circular
structing circular walls with RUNDFLEX with a low number of spindles, easy for circular walls with diameters force as well as the internal compres- structures with concrete radii
Plus is a particularly safe undertaking. radii adjustment as well as fast con- larger than 2.50 m sion force are transfered by the closed Continuously adjustable from 0.90 m, also for arched
The formlining is screwed on at the nections and extensions ■■ Panel heights up to 3.60 m, ring of walers. Consequently, the sys- for all internal radii greater than 0.90 m bridges
rear as far as possible ensuring that panel widths up to 2.50 m tem allows circular structures to be ■■ Project-specific assembly of
very good surface qualities are achieved. Low number of ties (external radius) realized without tie points. This results Versatile in use elements with 4 different articu-
Radii greater than 2.50 m are continu- with only 0.54 ties per m² of wall area ■■ Maximum permissible fresh in substantial savings, for example, the for containers or a wide range of lated walers and spindle walers
ously adjustable with RUNDFLEX Plus concrete pressure: 60 kN/m² construction of containers whereby the arched bridges ■■ Tensile ring forces up to 300 kN
which means costly modifications are Safe working conditions ■■ Panel connections and compen- alternative would be the use of water- can be accomodated
not necessary. with a complete platform system sations up to 10 cm with the tight anchor points.
BFD Alignment Coupler

Assembly of the accessories is carried out on the Only a few spindles are used for the rough adjust- With the appropriate platforms, guardrails and The GRV Circular Wall Formwork – here combined GRV can be used for all radii. By means of the The use of the GRV for larger radii is especially
horizontally-positioned panel. During the moving ment of the RUNDFLEX Plus; this can also be access ladders, safe working and concreting scaf- with steel walers, formwork girders and shoring – articulated connections of the GRV walers, small cost-effective when several identical circular struc-
procedure, everything remains mounted in position. done even with fully-assembled platforms. folds can be realized. can also be used for arched bridges. radii of 0.60 m can also be shuttered. tures are to be concreted one after the other.

50 51
SB Brace Frame RS Push-Pull Props Wall Formwork

Reliable load transfer for single-sided forming A complete programme with extension
operations up to 8.75 m high lengths up to 14.00 m

SB Brace Frames transfer the fresh RS Push-Pull Props are used for the vertical alignment of
concrete pressure into the sub-structure and transferring wind loads from wall and column formwork
and foundations during single-sided as well as prefabricated concrete elements. They have been
concreting of structural elements. It designed in particular regarding a longer service life, low
can be used with all PERI wall form- maintenance costs and fast handling. The push-pull props
work systems. In addition, SB Brace also serve as kicker braces, the provision of additional kick-
Frames can be used as horizontal ers is not required.
heavy-duty brackets.
Fast and safe handling
Very versatile use Rough adjustment and fine adjustment for realizing the
with all PERI wall formwork as well as appropriate length take place safely within seconds from the
horizontal heavy-duty brackets installation area

Quickly connected without additional Used also with prefabricated concrete elements
components Push-Pull Prop Adapter and Quick Connector mounted from
as all required connection parts are a safe position
already mounted on the Brace Frame
Durable
Easy to transport Galvanized tubes and threads ensure permanent protection
through matching the individual com- against corrosion and a long service life
ponent geometries to suit truck and
container dimensions

PERI Tie Technology


Reliable sealing of tie points

With the DK and SK Tie Systems, tie points can also sub-
sequently be reliably sealed. The tie points are sealed
with concrete cones using a specially-developed sealing
compound.

Guaranteed leak-proof
Waterproof and gas impermeable, fire-resistant, sound-
proof and diffusion-proof as well as approved for drinking
water containers

For different diameters


Cones and spacer tubes for a range of tie diameters are
available

52 53
■■ Montage

Column Formwork

is to be designed to be able to accom- are frequently required to be con­


modate relatively high fresh concrete structed in large numbers so that the
pressures as comparatively small systems need to be quickly transported
cross-sections are concreted quickly. to the next place of use without any
Therefore, the joints in particular are to assembly effort. Furthermore, system
be formed very carefully and tightly solutions have been developed with
sealed. which the high demands frequently
placed on concrete surfaces, evenness
Column formwork is comprised of or the sharp edges of corners can be
panel formwork elements or based on fulfilled.
individual formwork girders; steel form-
work is also available.

The quick and easy adjustment of the


cross-section and height with minimum
effort and the least possible number of
system components is an important
criterion for the cost-effectiveness of a
column formwork system. In addition,
columns with the same cross-sections

54 55
RAPID Column Formwork QUATTRO Column Formwork Column Formwork

For the highest requirements on concrete Movable as a complete unit with


surfaces and edge formation push-pull props and platform

Through a unique clamping principle QUATTRO column formwork can be


for the RAPID, the formlining is simply moved with only one crane lift com-
clamped to the frame thus avoiding plete with push-pull props and concret-
any nail or screw imprints. With ing platform – alternatively by hand
full-surface formlining panels, high using transportation wheels. As the
quality architectural concrete surfaces formlining is screwed on at the rear,
can be realized. RAPID is correspond- concrete surfaces subject to more
ingly designed to accommodate par- stringent requirements can be realized
ticularly high fresh concrete pressures. with QUATTRO.

For architectural concrete surfaces Time-saving shuttering and striking


without any impressions with panels which can be tightened or
with freely-selectable, clamped form- separated with only a few simple
lining steps.

Also for sharp-edged column Fast moving


cross-sections of complete units with the crane, or
with suitably milled formlining optionally by hand with 4 transporta-
tion wheels for heights up to 3.50 m
Fast basic assembly
due to lightweight aluminium panels For enhanced surface qualities
along with a simple clamping principle due to the plastic formlining being
for the fixing of formlining screwed on at the rear

RAPID Formlining
Clamping profile Chamfer Strip 21 mm Mounting profile

■■ For square and rectangular cross-sections continuously up to 60 cm x 60 cm ■■ For square or rectangular cross-sections from 20 cm x 20 cm up to
(58 cm for sharp edges) 60 cm x 60 cm in 5 cm increments
■■ Cross-sections from 85 cm x 85 cm up to 130 cm x 130 cm with waler for ■■ Height adjustments up to 4.50 m in 25 cm increments with 4 different
bracing and additional anchor panel heights (0.50 m / 1.25 m / 2.75 m / 3.50 m)
■■ Height adjustments up to maximum 8.10 m in 30 cm increments with 3 ■■ Panel connections when extending through ring bolts that also serve as
different panel heights (0.60 m / 2.10 m / 3.00 m) crane suspension
■■ Panel connection when extending the frames with bolts (factory fitted) in ■■ Maximum permissible fresh concrete pressure 80 kN/m²
the top column strut ■■ With working and concreting platforms as well as access ladders
■■ Maximum permissible fresh concrete pressure 120 kN/m²
■■ With working and concreting platforms as well as access ladders

56 57
TRIO Column Formwork LICO Column Formwork Column Formwork

The sensible supplement to TRIO wall formwork Lightweight, cost-effective column formwork
for forming without a crane

With the 90 cm wide TRIO column With its low individual panel weights
panels, square and rectangular-shaped and simple frame construction of the
columns can be realized. With tie holes panels, LICO is ideal for assembling
in the frames, the panels can also be and dismantling by hand. This column
used in TRIO wall formwork operations. formwork is the right choice if lower
As a result, it is a sensible and logical surface requirements are to be fulfilled
supplement to the wall formwork sys- and when the emphasis lies on eco-
tem. nomic efficiency.

Easy and simple connection Cost-effective column formwork


of extended panels at the joints with with simply constructed steel frames
the proven BFD coupler for working without the use of a crane

No nailing of chamfer strips Easy and simple assembly


due to the clamping mechanism and with only 3 panel heights and connect-
PERI chamfer strip ing means which are permanently
attached to the panels and cannot be
High number of re-uses lost
through the robust design of the
panels Ring bolts on all panels
serve as load bearing points for moving
with the crane as well as for panel con-
nections when extending

The chamfer strip with a 15 mm edge length is


easily attached to the column panel without requir- Captive column tie bolts and nuts are permanently
ing any additional fastening means. attached to each panel.

■■ For square or rectangular cross-sections from 20 cm x 20 cm up to ■■ For square and rectangular cross-sections from 20 cm x 20 cm up to
75 cm x 75 cm in 5 cm increments 60 cm x 60 cm in 5 cm increments
■■ Height adjustments up to maximum 8.10 m in 30 cm increments with ■■ Larger cross-sections with additional ties
3 different panel heights (0.60 m / 1.20 m / 2.70 m) ■■ Height adjustments up to maximum 8.10 m in 50 cm increments with
■■ Panel connections when extending the frames with the BFD coupler 3 different panel heights (0.50 m / 1.00 m / 3.00 m)
■■ Maximum permissible fresh concrete pressure 100 kN/m² ■■ Panel connection when extending by means of ring bolts on the panels
■■ With working and concreting platforms as well as access ladders that also serve as crane suspension
■■ Maximum permissible fresh concrete pressure 80 kN/m²
■■ With working and concreting platforms

58 59
VARIO GT 24 Column Formwork SRS Circular Column Formwork Column Formwork

For continuously variable cross-sections, all heights and The steel formwork for circular columns
architectural concrete requirements with the best surface finishes

VARIO GT 24 is always a project-spe- With tight panel joints and ability to


cific solution consisting of formwork ■■ For square or rectangular accommodate high fresh concrete
girders, steel walers and any selected cross-sections continuously pressures, the steel SRS Circular
formlining. It can be adapted to suit from 20 cm x 20 cm to maxi- Column Formwork produces the
every cross-section, concreting height mum 120 cm x 80 cm highest quality concrete surfaces.
and required fresh concrete pressure. ■■ Project-specific adapted solution A minimum of individual components
Architectural concrete requirements ■■ Maximum permissible fresh and ladder access connected with
can also be optimally fulfilled with concrete pressure 100 kN/m² in the formwork ensure fast and safe
VARIO GT 24. the standard configuration; applications.
planned as required for higher
Continuously adaptable pressure Fast assembly
to match rectangular and square ■■ With working and concreting with two column halves and inte-
­column cross-sections of all sizes platforms as well as access grated tie yoke with self-cleaning
­ladders hexagonal thread
For architectural concrete surfaces
through project-specific constructions Best concrete surfaces
with any type of formlining due to the high production quality of
the steel formwork
For high concrete pressures
through individual arrangements of Safe and reliable logistics
formwork girders and steel walers due to integrated stacking aids for
easy stacking and safe positioning
of the panels during transport

VARIO QUATTRO Column Formwork


The foldable girder formwork for larger cross-sections

VARIO standard components and


articulated walers as well as tie sets ■■ For square and rectangular
are used for the VARIO QUATTRO. The cross-sections from
formwork can be moved as a complete 20 cm x 20 cm up to
unit in one crane lift and provides 120 cm x 120 cm in
excellent architectural concrete finishes 5 cm increments
with sharp or chamfered edges. ■■ Project-specific adaptation
■■ Maximum permissible fresh
Fast shuttering and striking concrete pressure 100 kN/m²
Easy and simple unfolding due to the in the standard configuration The tie yokes with self-cleaning hexagonal thread
■■ With working and concreting
are permanently connected to the panels and can-
articulated waler
not be lost.
platforms as well as access
Reduced crane time requirements ladders
Moving of complete units complete ■■ For circular columns with diameters from 25 cm to 70 cm in 5 cm
with push-pull props, concreting plat- increments
forms and access ladders ■■ Special sizes with up to 120 cm diameters available
■■ Panel heights up to 8.40 m depending on the diameter, extendable
Largest cross-sections in 30 cm increments
For columns with up to 120 cm edge ■■ Panel connection when extending through ring bolts on the panels
lengths that also serve as crane suspension
■■ Maximum permissible fresh concrete pressure 150 kN/m²
■■ With working and concreting platforms as well as access ladders

60 61
Slab Formwork

essentially consists of a horizontal section. Tables provide a very high level


load-bearing structure which supports of safety in particular at the slab edges,
the formlining and transfers the forces and ensure very fast shuttering times
into the shoring. for large-sized areas.

For girder slab formwork, wooden or Modern modular slab formwork sys-
aluminum girders are crosswise-­ tems comprised of panels or girder
mounted and covered with formlining grids facilitate fast forming operations
of choice. This construction allows easy due to a minimum of individual compo-
adjustment to accommodate different nents and a systematic assembly
loads and ground plan geometries. sequence. For filler areas, complemen-
tary system components provide quick
Large-sized slab tables are prefabricated and reliable implementation solutions.
based on the same principle and then
delivered to the construction site. After
use, the slab tables are transported
below the slab to a position which can
be reached with the crane and, from
there, moved to the new concreting

62 63
SKYDECK Panelized Slab Formwork Slab Formwork

The proven aluminium panelized slab formwork


with very fast shuttering times

SKYDECK´s range of applications


extends from residential construction
through to industrial construction pro-
jects with thicker slabs. With extensive
range of accessories, the slab formwork
is ideally suited for markets with very
high safety standards. The systematic
assembly sequence and lightweight
system components accelerate working
operations. In addition, early striking
with the drophead system reduces
on-site material requirements. The
small prop requirements ensures more The approx. 15 kg lightweight system components The size of the panel dictates the respective prop One blow of the hammer releases the drophead; The SKYDECK platform ensures safe working con- The lifting platform allows safe shuttering and
support quick and simple working operations with position, measuring is not required. The outward in the process, the formwork is lowered by 6 cm. ditions at the slab edges and saves the installation striking operations. It can also be used for rework-
freedom of movement under the slab SKYDECK. projecting teeth on the longitudinal beams secure Main beams and panels can then be struck. of safety scaffold in the level below. ing tasks or dismantling the shoring construction.
formwork and simplifies the horizontal the panel against moving out of position.
transportation of materials.

Effortless working
with very lightweight and easy to
handle components

Fast forming
due to the simple and systematic
assembly sequence and only a mini-
mum of slab props

Easy cleaning
through powder-coated elements, com-
ponents made of plastic, and undercut
panel edges

Low on-site material requirements


due to early striking with the drophead
and fast deployment of the panels and
beams in the next storey

■■ Panel slab formwork with lightweight aluminium system components including formlining
■■ For slab thicknesses up to 42 cm (with 225 cm main beam) or with 150 cm main beam and
75 cm panel width for slab thicknesses up to 109 cm
■■ With lightweight individual components (panels and main beams weigh only 15.5 kg respectively)
■■ Systematic assembly sequence whereby the size of the panel dictates the prop position
■■ Only 0.29 props per m² of slab formwork
■■ Through the change in the direction of the panel, filler areas are reduced to a minimum
■■ With practical accessories for fast longitudinal and lateral compensations as well as the closing
of residual gaps
■■ High level of safety at slab edges with cantilevered girders and SKYDECK platforms
■■ Safety on the front side by means of end guardrails that can be installed in any position on the
main beams without requiring tools.

64 65
GRIDFLEX Grid Element Slab Formwork Slab Formwork

The slab formwork for simple assembly and


a high level of working safety

GRIDFLEX is used for constructing


residential and multi-storey buildings.
The standard element weighs only
20 kg, and is pushed upwards into
position by means of the Shuttering
Aid GF with site personnel safely posi-
tioned on the slab below. Slab props are
subsequently hooked in and vertically
aligned. On the now accessible girder
grid, the formlining of choice can be
installed. The recurring systematic
assembly sequence ensures fast
forming operations.

Safe shuttering procedure


by swivelling the elements upwards
with site personnel positioned on the
slab below

Simple working operations


with one standard and two compensa-
tion elements as well as the GRIDFLEX
Prop Head

Filler areas are quickly closed


through a simple change of direction of
the elements along with the use of
transverse and longitudinal infills

The different colours of the powder coating indi- The assembly sequence is very simple: hook-in After the assembly process has taken place, GRIDFLEX has received a number of
cate the function of the slab elements. This simpli- element, push into position with the shuttering the closed girder grid can be safely accessed awards as an innovative and particularly
fies both the forming and logistical operations. aid, attach slab prop and position vertically. for installing the formlining. safe system.

■■ Slab formwork with walk-on aluminium girder grid for formlining of choice
■■ For slab thicknesses up to 33 cm, or with additional middle support of the element up to 67 cm
■■ Lightweight components – the standard element weighs only 20 kg
■■ Only 2 system components required for each standard field (Prop Head and GRIDFLEX Standard Element)
■■ Optimized for PEP / PEP Ergo Slab Props, only 0.5 props per m² of slab surface (slab thickness d = 3 cm)
■■ Through the change in the forming direction, filler areas are reduced to a minimum
■■ Closing of filler areas with only 2 different filler elements
■■ Systematic assembly sequence
■■ Simple, swivelled upwards from below guardrail solution for the slab edges

66 67
MULTIFLEX Girder Slab Formwork Slab Formwork

The flexible girder slab formwork for all ground plans


and slab thicknesses up to 1.00 m

■■ Girder slab formwork consisting of main and cross beams for the formlining of choice
■■ Project-specific selection of the formwork girders and their spacing
■■ For slab thicknesses of up to 100 cm with GT 24 Formwork Girders, for slab thicknesses up to 50 cm
with VT 20K Formwork Girders
■■ Adapting the individual component weights in accordance with the boundary conditions
■■ Free choice of shoring
■■ No infill areas due to project-specific planning
■■ Tilt-resistant support of the cross beams on the main beams through the use of Flexclips

MULTIFLEX can be adapted to suit all ground The use of the GT 24 Latice Girder as a twin main The Flexclip is available for three different girder
plans. The overlapping of the slab girders and beam, in connection with PERI UP Flex Shoring, combinations. The additional component ensures
change of direction of the main beams ensure facilitates the transfer of heavy loads over great tilt-resistant connections of the girders without
maximum flexibility. heights. any nailing.

The main components of the Optimized use of materials The choice of girder is based on pro-
ject-specific requirements: the GT 24
­MULTIFLEX are the VT 20K or GT 24 through any combination of GT 24 and Lattice Girder allows large spans and
Formwork Girders. As the main and VT 20K Formwork Girders as well as a thus reduces the number of parts to
cross beams, their position and spacing freely selectable girder arrangement be moved. The VT 20K Solid Web
Girder is the cost-effective solution
as well as the formlining can be freely for smaller slab thicknesses.
selected, MULTIFLEX provides maxi- For all ground plans
mum flexibility for a wide range of through the variable positioning of the
requirements. If the high load-bearing girders – also polygonally or overlapping
GT 24 Formwork Girders are used,
large spans for the main and cross For all surface requirements
beams can be realized. MULTIFLEX is with freely selectable formlining for the
therefore the ideal solution for compli- stipulated quality and adaptable to suit With the PERI MULTIFLEX Configurator app,
beam and prop spacings can be optimized quickly
cated ground plans, slabs with offsets the required joint arrangement and easily.
or integrated downstand beams, as
well as forming operations in confined
spaces.

68 69
VARIODECK Steel Waler Slab Table Project Table Slab Formwork

The slab table with steel walers Project-specific planned tables,


for large formwork areas and heavy pre-fabricated parts also for infill areas and special geometries

VARIODECK is the ideal and safe solu-


tion for slab edge areas when panel
slab formwork is to be used for the
inner area. Slab areas of around 15 m²
and up to 50 cm thick can be formed
with the table. VARIODECK is quickly
moved into the next storey in each
case with a single crane lift. By means
of the swivel head, the 4 props can be
easily folded in the longitudinal direc-
tion of the table, e.g. for moving under
beams.
The VARIODECK Table provides a quick and safe Due to the low overall height of only 36 cm, 20% The Table Head TK securely connects the props The project-specific planning facilitates very For large slab thicknesses and high loads, high
solution for slab edge areas in particular. less transportation and storage volumes are and slab table together. It is the cost-effective cost-effective slab tables as the static load of the load-bearing GT 24 Formwork Girders are used.
Quickly ready for use required than for slab tables with main beams alternative to the Table Swivel Head. individual components is optimized.
through the provision of pre-assembled consisting of 20" wooden girders.
tables – during assembly, only the
lower part of the swivel head must be
attached to the slab prop

High load-bearing capacity


with longitudinal-positioned steel For higher geometric or static require-
­walers which allow large ments, slabs at great heights as well
cantilevers or can accommodate as residual areas, project-specific slab
heavy prefabricated parts tables are planned and assembled.
Depending on requirements, swivelling
Flexibly adaptable Table Heads or simple, rigid connections
by continuously moving the Table can be used. In particular, the support
­Swivel Head ± 15 cm of the slab tables can be designed
extremely flexibly – from simple slab
props through to shoring towers with
heights of more than 20 m.

■■ Pre-assembled slab tables in 4 standard sizes (4.00 m x 2.15 m | 4.00 m x 2.65 m | 6.00 m x 2.15 m | 6.00 m x 2.65 m)
■■ For slab thicknesses up to 50 cm (with 4 MULTIPROP slab props); larger slab thicknesses or dimensions with
­additional support or PERI UP shoring
■■ Horizontal transportation throughout the storey using the Table Trolley, Table Lift or Transportation Wheel on the s
­ horing
■■ Moving storey to storey with the crane and Table Lifting Fork
■■ Width compensation of up to 50 cm through protruding cross beams which serve as supporting surface for the
­formlining
■■ Can also be used as an edge table with guardrail holders and guardrail posts without any modification of the prop
positions
■■ Use as a safety scaffold in accordance with DIN 4420

70 71
SKYTABLE Slab Table Accessories for Slab Tables Slab Formwork

The large-sized slab table for areas up to 150 m² Practice-oriented equipment for
ensuring safe moving procedures

SKYTABLE is the ideal solution for the forming of large slab Extremely quick For moving the slab tables, the PERI
areas. For buildings with open facades, areas of up to 150 m² with very large forming surfaces, easy and simple lowering portfolio includes features a range of
can be formed with this large-sized slab table. SKYTABLE with short distances equipment. For fast transport into the
operations are always project-specifically planned. The next storey, PERI Transportation Forks
dimensions are in accordance with the building geometry and Extremely safe are used. The transportation forks are
are only limited by the maximum dead weight of the table. through a remote-controlled moving procedure of the tables always in a horizontal position when
With the remote-controlled lifting mechanism, SKYTABLE from a safe position on the concreted slab not in use as well as when transporting
can be quickly and safely moved to other storeys. a slab table. The Table Lift allows fast
Extremely adaptable moving of tables throughout the sto-
through project-specific, individual planning rey. The flexible and easy to steer
equipment is fitted with an electric
drive and can also be used in confined
spaces. Alternatively, slab tables can
be aligned and horizontally transported
with the cost-effective table trolley. The
Stripping Cart serves as movable work-
ing scaffold with a standing height of
maximum 4.65 m.

The crane pulls the table horizontally out of the


building with the help of the lifting mechanism and
the single roller. Workers are not required to stand
on the table at any time.

■■ Project-related planned slab table with areas of up to 150 m²


■■ 6.00 m to 24.40 m long and 1.80 m to 6.10 m wide with 2 trusses;
9.00 to 15.00 m long and 6.00 m to 9.00 m wide with 3 trusses
■■ For slab thicknesses up to 40 cm
■■ Easy moving throughout the storey by means of the Transportation Trolley
and Lifting Unit STM with integrated chain hoist; transport into the next
storey with remote-controlled lifting mechanism
■■ Load transfer via MULTIPROP Props which are mounted to the truss
girders by means of quick release devices; for greater heights, use with
MULTIPROP shoring towers
■■ No infill areas due to project-specific planning

72 73
Universal Formwork

stands for a system formwork whereby life-cycle perspective: the user works
the same components can be used for more efficiently through always using
a range of applications – these there- the same system, the demand on stor-
fore can be used universally for the age area decreases and transportation
forming of horizontal and vertical struc- costs are significantly reduced.
tural elements. The system compo-
nents are optimized in terms of their
multiple usage for the various applica-
tions. As a result, the investment costs
for universal formwork are significantly
lower than that of several comparable
formwork systems for these applica-
tions.

In addition, the small number of differ-


ent system components simplifies the
requirements and material requisition
on site. The benefits become even
more evident when viewed from a

74 75
DUO Universal Formwork

The universal lightweight formwork for walls,


columns and slabs

DUO can be used both for foundations,


walls and columns as well as for slabs
and beams. The system is character-
ized by the extremely simple handling
and the minimum number of different
system components. Almost all opera-
tions with DUO can be carried out
without tools while the working steps
are very easy to understand. Even
those less experienced users of sys-
tem formwork can work quickly and
efficiently with DUO. New is not only
the concept but also, in particular, the
material used. Both the Panels –
including the formwork – and the DUO
accessories are made of the innovative
Polytech composite material. Due to
the low weight, no crane is required for
assembly operations.

Universally applicable
■■ Particularly
lightweight panel formwork made of the innovative Polytech technopolymer for forming walls, Flexible forming of walls, columns and slabs using only one system
columns and slabs
■■ High degree of resistance against all environmental influences; 100% recyclable Ergonomic in all respects
■■ Elements with heights of 60 cm and 135 cm as well as up to 90 cm widths Low weight, crane-free handling and intuitive application
■■ Max. permissible fresh concrete pressure: 50 kN/m² (for walls)
■■ Max. permissible fresh concrete pressure: 80 kN/m² (for columns and wall sections) Easy replacement of formlining
■■ For square and rectangular columns from 15 cm x 15 cm up to 55 cm x 55 cm in 5 cm increments Quick repair with just a few screws – without requiring any special skills
■■ Optimized for slabs up to 30 cm thick
■■ Low-noise assembly without requiring a hammer

DUO is made of Polytech material, that provides


An example of easy and simple use: the shape of When forming the slab, work is completely carried The replacement formlining can be mounted by Due to the manageable dimensions of the DUO permanent protection against moisture as well as
the DUO Connector and the panel openings allow out from a safe position below; the panels are hand using only a few screws – also on the con- panels, these are also ideally suited for the con- being very light and highly flexible in terms of
only one single installation option. simply hooked in and then pivoted upwards. struction site and without any special tools. struction of foundations. product design.

76 77
Individual Formwork

stands for solutions that PERI individu- are re-used after the free-form form-
ally plans and pre-assembles. In con- work has been dismantled.
trast to so-called project-specific solu-
tions, what is meant here is formwork In addition, individual formwork is also
which undergoes stationary prefabrica- used for monolithic construction, when
tion before use. This is then the case if identical building structures are to be
production on the construction site is realized in large quantities, for exam-
not possible; either due to the very ple, social housing projects. In the pro-
complex design or because special cess, always using the same system
tools and machines are required. The ensures extremely short assembly
prefabricated formwork elements are times and fast construction progress.
subsequently quickly and easily con-
nected on the jobsite to produce the
complete formwork.

With so-called free-form formwork, the


highest architectural demands on
geometries and surfaces can be rea­
lized. Such unique pieces are quite
cost-effective due to the high propor-
tion of standard elements, e.g. form-
work girders and steel walers, which

78 79
Freeform Formwork Individual Formwork

Precision-made for an individual design

For the construction of complex, multi-


curved reinforced concrete compo-
nents, PERI provides customized free-
form formwork. Based on a 3D building
model with so-called freeform surfaces,
the formwork units are individually pro-
duced in the PERI formwork assembly
facilities. Assembling the individual
­elements on the construction site is
similar to system formwork. Statically
load-bearing elements are usually
based on VARIO GT 24 Girder Wall
Formwork. Hence, many individual
components can be further used after
project completion.

Custom manufactured
On the basis of a 3D model, precision
manufactured under optimum condi-
tions in the stationary PERI formwork
construction facility.

Cost-effective realization
Extremely economical with a high pro-
portion of standard system compo-
nents from the PERI product portfolio

Fast assembly
Easy and simple assembly of prefabri-
cated formwork elements on the con-
struction site – similar to a system
formwork

■■ For virtually all building shapes that can only be realized with a project-specific formwork
■■ High production quality thanks to the assembly under stationary conditions
■■ Designed for a permissible fresh concrete pressure in accordance with project requirements
■■ Formlining screwed on at the rear for meeting architectural concrete requirements
■■ Taking into consideration the site-specific boundary conditions for the final assembly
■■ Cost-effective realization with a maximum proportion of rentable system components

80 81
UNO – for the monolithic construction method Individual Formwork

Quick and efficient forming of repeat building structures in


social residential construction

With UNO, walls and columns, slabs Efficient working procedures


and beams as well as stairways are with lightweight elements, ingenious
shuttered simultaneously and con­ technology and very few accessory
creted using the monolithic construc- components
tion method. UNO is therefore a
cost-effective solution for forming Innovative anchoring technology
social residential buildings featuring with reusable anchors that are installed
frequently repetitive floor plans. The on one side and up to 70 % fewer
aluminium elements are prefabricated anchor points than comparable
on a project-specific basis and can be systems
assembled without the use of a crane.
Fast striking
with an ingenious transition between
wall and slab formwork as well as the
Drophead which allows early striking

PERI manufactures the UNO elements on a pro-


All UNO formwork elements are made of alumini- Brackets and guardrail posts provide the neces- ject-related basis and in compliance with high
um and thus very light; no crane is required for sary safety for users in UNO multi-storey quality standards – for virtually all dimensions and
assembly on the jobsite. construction projects. structural forms.

■■ For wall thicknesses from 8 cm to 30 cm and slab thicknesses up to 30 cm


■■ Permissible fresh concrete pressure: 80 kN/m² (hydrostatic)
■■ Crane-independent working operations using lightweight aluminium elements which are also easy to clean
■■ Very tight panel connections through the Wedge Coupler
■■ Conical ties without spacer tubes, installed from one side only
■■ Simple striking of the walls due to the Spacer Coupler
■■ Early striking of the slab with the Drophead; as an option, panels can be directly supported

82 83
Shoring Systems

are temporary structural elements t­ owers or slab tables. Shoring towers


which serve to transfer loads during can also be realized using individual
the various stages of construction. frames which are easily put together.
They support, for example, formwork Enormous flexibility is offered through
until the concrete has reached its the use of modular scaffolding, ranging
load-bearing capacity, or transfer loads from a simple shoring tower through to
from components and equipment complex spatial shoring, and can be
­during the construction, maintenance adapted to suit virtually any geometry
or demolition of structural works. as well as different loads.
The requirements placed on shoring
systems are diverse; load-carrying
capacity, assembly height and adapt-
ability are likewise important criteria as
individual component weights as well
as the possibility of integrating working
areas and access means.

Props made of steel or aluminium are


used which are often connected by
means of frames to form shoring

84 85
PEP Ergo Tubular Steel Slab Props MULTIPROP Aluminium Post Shores Shoring Systems

The galvanized tubular steel slab prop Equally economical as lightweight individual
with up to 50 kN load-bearing capacity props or shoring towers

PEP Ergo Props are mainly used for Load-bearing capacity far beyond Simple connections MULTIPROP Post Shores are used as Reduced number of props
supporting slab formwork. Numerous the norm Prop heads can be attached to both the individual props and – in combination due to the high permissible leg loads
practical features ensure fast and safe Prop load up to 50 kN – with a compar- inner and outer tubes with MULTIPROP frames – as shoring of up to 90 kN
handling – this includes, for example, atively low dead weight (PEP Ergo towers or load towers under tables.
the trendsetting Adjusting Nut or the E-300: G = 19.4 kg; max. F = 50.4 kN) Trendsetting Adjusting Nut Compared with tubular steel slab Well thought-out details
ergonomic G-Hook which cannot jam. The shape of the Lowering Nut shows props, the aluminium MULTIPROP with self-cleaning thread, trendsetting
The galvanization guarantees a long Quickly adjusted the direction for lowering when under weighs 90 kN and carries significantly Adjusting Nut and continuous adjusta-
service life. However, if a prop is The 12 cm long adjustment range elim- load while the captive handgrip allows higher loads whilst, at the same time, bility
­damaged during the tough everyday inates frequent re-positioning whilst easy adjustment has a very low dead weight. With dif-
working operations on the jobsite, the the measuring scale on the inner tube ferent frame lengths, square or rectan- Time-saving length adjustment
inner and outer tubes can be replaced accelerates length pre-adjustments gular shoring towers can be optimally due to the integrated measuring tape
separately. adapted to suit individual construction on the inner tube which shows the
site conditions. The frames also serve complete length of the prop
as platform beams and side protection
for working levels. Practical wedge connection
for the MRK Frames completely
without any time-consuming bolted
connections

■■ Fully galvanized tubular steel slab props for transferring vertical loads ■■ Aluminium post shores with powder coating for transferring vertical loads particularly under slab formwork;
■■ Maximum prop load: 50 kN as shoring tower with frames for transferring vertical loads over great heights
■■ Building authority approved ■■ Leg loads up to 90 kN in accordance with the type test
■■ Prop lengths: up to 1.50 m | 2.50 m | 3.00 m | 3.50 m | 4.00 m | 5.00 m ■■ Max. type-tested assembly height (shoring tower with MRK Frames): 14.40 m or 14.90 m (with Base Plate MP 50)
■■ Generous adjustment range of 12 cm ■■ Building authority approved
■■ Total length stamped on inner tube in 10-cm increments to the ■■ Prop lengths: up to 1.20 m | 2.50 m | 3.50 m | 4.80 m | 6.25 m
pegging holes ■■ Steel MRK Frames are available in the following sizes: 62.5 cm | 75 cm | 90 cm | 120 cm | 137.5 cm | 150 cm
■■ Tripods or frames available as installation aids ■■ Aluminium MRK Frames are available in the following sizes: 201.5 cm | 225 cm | 230 cm | 237 cm | 266 cm | 296 cm
■■ Anti-crush device with a safety clearance of 10 cm provides protection ■■ Continuous thread for infinite adjustment of the prop height without pegging
against injury ■■ Adjustment range of up to 2.20 m (MP 480)
■■ Prop type and length can be read directly from the outside on the end ■■ Provides 36 mm of adjustment with every turn of the nut
plate, also on stacks of props ■■ Anti-dropout device prevents the inner tube from accidentally slipping out

86 87
ST 100 Stacking Tower PD 8 Slab Table Shoring Systems

The efficient shoring system The shoring for slab tables and high leg loads
with only one frame size for all heights

The ST 100 Shoring Tower has been Fast assembly As the PD 8 System offers large For high clearances
designed for fast assembly and dis- Easy and simple assembly without bolts or pins – without any tools whatsoever spindle extension lengths, it is a very can be used as a table with up to 55 kN per leg for large
mantling according to the stacking prin- cost-effective solution especially as a slab heights
ciple. The individual frames are simply Minimum of planning slab table for great heights. Thus, the
inserted into each other and offset at With only one frame size and without combination tables each application height shoring can be quickly adapted to suit Quickly and continuously adaptable
90°; tools are not required. With a sin- can be easily planned different slab heights as well as being with only 2 frame heights and large spindle extensions
gle frame type, all required assembly lowered for moving under large beams.
heights can be realized. Diagonals Extremely easy handling and logistics In addition, the PD 8 can also be used System components with a wide range of applications
ensure extremely tight connections for With only 5 system components and a 63 cm spindling range, all tower heights as shoring towers and stair towers. can also be used for shoring towers and stair towers
crane transport and during erection. can be realized

■■ Shoring tower with 1.00 m x 1.00 m ground plan comprised of 4 stacking ■■ Scaffolding construction made of welded, completely galvanized steel
frames per m of tower height respectively (frame height 50 cm) tube elements with spindles at the head and base for use as a slab table,
■■ Leg loads of over 50 kN – depending on the tower height and wind load shoring tower or stair tower
■■ In accordance with the type test, up to 214 kN load per tower with ■■ For loads up to 55 kN per leg (as slab table)
assembly heights of up to 22.29 m ■■ Basic dimensions under the slab tables: 1.50 m x 1.25 m up to
■■ Fast height adjustment through the 50 cm grid dimensions of the frames 1.50 m x 3.50 m
in combination with a 63 cm spindling range ■■ Basic dimension of shoring tower: 1.50 m x 1.50 m
■■ Moving the towers by means of the Transportation Wheel ■■ Basic dimension of stair tower: 1.50 m x 3.00 m
■■ Crosshead Spindle for accommodating up to 2 GT 24 | ■■ Continuous height adjustment from 1.55 m with only 2 frame sizes and
VT 20 Formwork Girders up to 88 cm spindle extensions in the head and base areas respectively
■■ Head Spindle for accommodating steel walers or other steel profiles ■■ Easy horizontal moving procedure with the Trolley and Winch Unit
­(maximum tilt of the Head Plate 4.4 %) ■■ Vertical repositioning with the PERI Transportation Fork

88 89
PERI UP Flex Shoring Tower Shoring Systems

The maximum level of flexibility in shoring solutions

PERI UP Flex is the universal modular


scaffolding for a wide range of tasks.
For realizing shoring assemblies, the
system grid dimensions of 25 cm and
50 cm provide optimum adaptation
possibilities to suit different geometries
and loads. Thus, for example, the legs
are simply bundled together in order to
transfer concentrated loads. With PERI
UP Flex, shoring towers, shoring tow-
ers with additional frames as well as
spatial shoring can be cost-effectively
assembled. With self-securing deck,
ledger with gravity lock and the com-
pletely flat covering of the working
areas, the system offers a very high
level of safety.

High degree of material utilization


through the optimal positioning of the
standards according to the respective
load situation

Maximum adaptability
with uniform grid size in all three
dimensions

Movable in large-sized units


through the extremely rigid node con-
nection between the standards and
ledgers

Flexible compatibility
thanks to the optimal coordination to
match PERI slab formwork systems as
well as usual steel and timber dimen-
sions
■■ Modular scaffolding with fully galvanized standards, ledgers, diagonal braces and decking, guardrails and
other accessories for shoring assembly
■■ As type-tested, free-standing shoring tower up to 8.39 m high and for loads up to 40 kN; restrained at the
top up to 21.89 m high (or 22.34 m with spindle extension) and for loads up to 46 kN
■■ As shoring tower with additional frames or framework unit for high vertical and/or horizontal loads
■■ Project-specific planning as spatial load-bearing structure for virtually all geometries and loads
■■ Standards and top standards, ledgers, diagonal braces and decking in many lengths in 25 cm and 50 cm grid
dimensions
■■ Continuous height adjustment through the combination of 2.00 m long standards and top standards in
different lengths
■■ Easily adaptable with bay lengths in 25 cm and 50 cm grid dimensions and a node spacing of 50 cm in all
3 directions

90 91
PERI UP Flex Shoring Tower MDS PERI UP Flex Shoring Tower Plus Shoring Systems

The shoring tower with system-integrated safety The height-flexible table support
for vertical assembly and dismantling

Assembly and dismantling of the MDS Shoring Tower takes With standards and ledgers from the PERI UP Flex Modular Large spindling range
place with protection always provided by means of end-to- Scaffolding as well as only a minimum number of additional of up to 88 cm in the head and base areas
end guardrails. The user is always in a safe and secure components, shoring especially for slab tables can be real-
position during all assembly situations – without requiring ized. For the head and base areas, strengthened standards Cost-effective
any additional measures. The MDS Decking is attached to along with spindles featuring large extension lengths are through the use of system components from the PERI UP
the ledgers without tools while any unintentional lifting from used with the PERI UP Flex Shoring Tower Plus. This allows Flex Modular Scaffolding
below is simply not possible. The supply of materials is car- the table construction to be lowered as required, particularly
ried out through the inside of the shoring tower. important when moving under beams. Enhanced load-bearing capacity
for heights up to 8.76 m and leg loads up to 52 kN
Safe assembly without additional components
through the specific type of design with decking and end-to-
end guardrails

Accelerated working operations


with only a minimum of system components and constantly
repeating assembly steps

Effortless handling
through the low weight and ergonomically advantageous
working operations (centre of the body)

■■ Vertically-assembled shoring tower comprising PERI UP Flex system components and additional decks ■■ Reliable load-bearing capacity: 52 kN (restrained at the top)
■■ As a free-standing shoring tower with assembly heights up to 6.39 m and for loads up to 45 kN; restrained at the ■■ Variable ground plan in 25 cm and 50 cm increments
top, up to heights of 9.39 m and loads up to 50 kN ■■ As support under slab tables: 4-legged or 6-legged for large-sized tables (e.g. VARIODECK)
■■ Ground plan: 1.25 m x 1.00 m | 1.50 m | 2.00 m | 2.50 m | 3.00 m ■■ Continuos height adjustment with up to 88 cm spindle extensions at the top and bottom
■■ As a shoring tower with additional frames for concentrated vertical loads ■■ Use as shoring tower also possible
■■ Modular adaptation of the tower ground plan in a longitudinal direction ■■ Using reinforced standards, can also be used only in the base area and with standard components
■■ Height adjustment in 50 cm increments by combining the MDS 100 Frame and MDS 50 Intermediate Frame; fine in the head area
adjustment via the Head and Base Spindles

92 93
PERI UP Flex Heavy-Duty Prop HD HD 200 Heavy-Duty Prop Shoring Systems

The heavy-duty prop with integrated load control The tool-free assembled prop for loads
up to 200 kN

The 4-legged heavy-duty prop consists Systematic prestressing


of PERI UP Flex system components with hydraulic cylinders, e.g. for
and carries concentrated loads up to shoring in existing buildings
200 kN. The hydraulic cylinder in the
base allows displacement and Controlled release under load
force-controlled lowering of the prop through the hydraulic cylinder in the
under load as well as planned base
force-controlled pre-stressing which is
required with shoring in existing build- Cost-effective
ings. The hydraulics can be moved through the use of standard compo-
from prop to prop which reduces nents from the PERI UP Flex modular
cylinder requirements. scaffolding

Lightweight and small-sized


components
for easy handling in confined spaces
during refurbishment in existing
building and industrial facilities

HD 200 is the solution comprised of Fast assembly requiring no tools Controlled lowering
individual prop sections for loads up to through integrated chord couplings for up to 10 cm with the lowering device
200 kN. The easy handling facilitates connecting the individual sections
fast assembly. The props are very flexi- Can also be used as a main beam
ble in their application – from structural Assembly by hand area
renovation through to bridge construc- with lightweight individual components by connecting the props by means of
tion. For an extended range of applica- – the largest aluminium section weighs main beams; diagonal bracing with
tions, the individual props can be con- less than 30 kg system components without requiring
nected to form main beam areas. any welding

■■ 4-legged heavy-duty prop for transferring concentrated loads up to


200 kN with assembly heights up to 8.00 m
■■ Comprising PERI UP Standards with lengths from 50 cm to 3.00 m,
Ledgers UH Plus, Lowering and Head Spindles as well as an additional
hydraulic unit for the base ■■ Shoring prop consisting of coupled aluminium sections for medium-heavy shoring (steel sections for higher loads
■■ Continuous height adjustment via the Head Spindle; prestressing and and larger support heights); can also be used as main beam area
release via the Lowering Spindle with the help of the hydraulic Lowering ■■ For loads up to 200 kN
Unit HD ■■ Assembly in 30 cm increments up to 12.20 m total height (without intermediate supports)
■■ Mechanical load transmission when at rest via the Adjusting Nut ■■ 3 aluminium prop sections (30 cm | 90 cm | 270 cm) and 2 steel sections (90 cm | 210 cm)
■■ Head Spindle with 3° tiltable Head Plate; connection to HDT Main Beam ■■ Head Spindle with 3° tiltable Head Plate
possible ■■ Lowering device with 10 cm lowering range for easy lowering when fully loaded

94 95
Working Scaffolds

are temporary constructions. They health and safety legislation and stand-
serve to create higher-positioned work- ards regulate the requirements placed
ing areas for construction site activities, on a scaffold with respect to assembly,
on buildings as well as on industrial bracing, anchoring and sufficient
facilities. In addition, they ensure that load-bearing capacity for the various
working areas can be safely accessed. areas of application.

Modular scaffolding systems guarantee Scaffolding is also named after its area
fast erection times, high load-bearing of application. For work operations on
capacities and safety levels for assem- the front of a building, narrow facade
bly and dismantling as well as during scaffolding is used. On construction
use. While frame scaffolding is aimed sites, working platforms are normally
at ensuring a high tempo for 3D scaf- utilized as well as reinforcement scaf-
folding construction, modular scaffold- fold. Industrial scaffolding is the name
ing with nodal points for connecting given for providing access and work
ledgers, brackets and other compo- platforms on industrial installations.
nents provides greater flexibility for
geometrical adjustments. In the pro-
cess, country-specific occupational

96 97
PERI UP Easy Facade Scaffolding Working Scaffold

The extremely lightweight frame scaffold


for safe working conditions

PERI UP Easy with the innovative Less weight


frame combines safety and cost-effec- Faster working due to the extremely
tiveness in an ideal way. The scaffold- low weight of the individual compo-
ing is characterized by its very low nents
weight which has resulted in signifi-
cantly reduced assembly and disman- More safety
tling times. As the guardrail for the Fall protection without additional
next scaffolding level is mounted with- ­components through the systematic
out any additional components when assembly procedure with protection
using the Easy Frame, the scaffolder is provided by the guardrail mounted in
secured against falling on every level advance
without requiring rope protection. The
special feature: the Easy Frame rosette Fast assembly
allows the combination with system Standard configuration without
components of the PERI UP Flex Mod- ­couplings and with a quick anchoring
ular Scaffolding. This opens up new system, requiring almost no installation
application possibilities also for com- tools at all
plex tasks.
Maximum range of applications
Combination with PERI UP Flex
­System Components due to the
Easy Frame rosettes

■■ Facade scaffolding as working and safety scaffold


■■ Standard configuration with a 67 cm system width / 66 cm decking width
■■ For use as working scaffold in accordance with DIN EN 12811-1:2004-03
■■ Can be used as safety and roof edge safety scaffold Class D and as roof edge safety scaffold with protection panels
Class SWD 1 in accordance with DIN 4420-1: 2004-03
■■ One-piece combi decking b = 66 cm with integrated protection against lifting, can be loaded up to
max. LC 3 (2.00 kN/m²)
■■ One-piece steel decking b = 33 cm with integrated protection against lifting, can be loaded up to LC 4 (3.00 kN/m²)
with l = 3.00 m
■■ Gap-free decking surfaces without separate gap coverings
■■ Internal bracket decking, removable for use on external walls with a thermal insulation system
Due to the special shape of the Easy Frame, For PERI UP Easy, the 66 cm wide combi-decking System components of the PERI UP Modular ■■ Fast opening and closing of scaffold bays, e.g. for the transport of materials
the guardrail for the next scaffolding level can as well as 33 cm wide steel decks are available. Scaffolding can be connected to the rosettes
be mounted from the safety of the lower level All decks are equipped with the integrated protec- of the Easy Frame. This means, for example,
– without any additional components and the tion against lifting. stairs can be directly connected – without
extra time involved. additional frames or components.

98 99
PERI UP Flex Facade Scaffolding Working Scaffold

Extremely adaptable and with a high load-bearing capacity

PERI UP Flex Modular Scaffolding Extremely adaptable


can be used for realizing robust, high Adjustments are carried out in a uni-
load-bearing facade scaffolds. The deck- form grid arrangement of 25 cm which
ing is mounted directly on the ledgers provides a high level of flexibility for
while the bay lengths are adjustable in complex facade scaffolding
25 cm increments. Connecting other
system components to the standards Gap-free decking levels
is possible using 50 cm node spacings. Each bay is covered completely with
The integrated lock against lifting along system decking and without any trip-
with the Gravity Lock for the ledgers ping hazards
accelerate assembly operations.
Optionally, the ledgers are mounted High load-bearing capacity
in advance from a safe position. Up to Load Class 6 depending on the
assembly

■■ Modular scafolding as facade sacffolds; standard configuration with system widths of 75 cm or 100 cm
■■ Used for all work to be carried out with b = 75 cm for Load Class 1 – 4 (0.75 kN/m² – 3.00 kN/m²) as well as with
b = 100 cm for Load Class 1 – 6 (0.75 kN/m² – 6.00 kN/m²)
■■ Corresponds to the requirements of European Standards EN 12810 and EN 12811
■■ Uniform, metric length and width grid arrangement of all system components of 25 cm or 50 cm
■■ Scaffold bay lengths: 50 cm, 75 cm, 100 cm, 125 cm, 150 cm, 200 cm, 250 cm, 300 cm
■■ Easy and safe assembly with the Gravity Lock: when placing the wedge head in the rosette, the wedge drops into
the opening due to its own weight and automatically locks
■■ Securely-installed decks through the integrated lock against lift off (Locking Deck); level and slip-resistant decking
surfaces

Gravity Lock and Locking Deck


are the key, most advantageous
features of the PERI UP Flex Mod-
ular Scaffolding.

During assembly, the wedge of the The decking is mounted directly on


ledger drops through its own force of the steel ledgers and held securely
gravity into the rosette and locks auto- in position without requiring any
matically. additional components.

100 101
PERI UP Flex Working Platforms Working Scaffold

Safe working at any height through the high flexibility of the


modular scaffolding

With PERI UP Flex, safe working platforms can be realized Trip and gap-free working levels
at any height. With the continuous metric system grid of all Working areas are completely covered without any gaps and
components and the possibility of changing the direction of simple conversions are made to accommodate any obstruc-
the decks, the modular scaffolding can be optimally adapted tions
to suit virtually any local conditions. With the self-securing
ledger connection on the rosette and the integrated protec- Extremely safe
tion against lifting in the decking, PERI UP Flex can be Non-slip due to perforated decking, end-to-end protection
mounted extremely quickly. During use, the end-to-end provided by guardrails and toe boards in a signal colour
guardrails and yellow toe board as well as the slip-resistant
decks ensure a high degree of working safety. Quickly mounted
Fast assembly with the Gravity Lock and self-securing
­decking (Locking Deck)

Very high load-bearing capacity


Special node rigidity and high loadability of the connection

Fits in all directions


PERI UP Flex has a system grid of
25 cm and 50 cm. The wide range
of ledgers with lengths starting from
25 cm allow decking to change direc-
tion during installation. This ensures
maximum adaptability to suit pro-
ject-specific geometries – no cou-
plings are required.

■■ Modular scaffolding for erecting complex work scaffolds


■■ Fitsin all directions: uniform, metric length and width grid arangement of all system components of 25 cm and
50 cm; connection possibilities to the standards with 50 cm spacings
■■ Scaffold bay lengths: 50 cm, 75 cm, 100 cm, 125 cm, 150 cm, 200 cm, 250 cm, 300 cm
■■ Easy and safe assembly with the Gravity Lock: when placing the wedge head in the rosette, the wedge drops into
the opening due to its own weight and automatically locks
■■ Non-lift decking through the integrated lock against lift off (Locking Deck); slip-resistant decks
■■ Level working areas without any gaps between the decks
■■ Rigidity of the ledger connections allows high leg loads which means fewer diagonals are required
■■ High level of working safety through the end-to-end guardrails and toe boards
■■ Can be used with a wide range of supplementary system components and accessories for diverse applications

102 103
PERI UP Flex Suspended Scaffolds PERI UP Flex Bridging Working scaffold

Movable scaffolding solutions Working platforms up to 10.00 m long with


the Lattice Beam ULS

For movable-type solutions, Standards With the PERI UP Flex Lattice Beam
together with the Trolley UFS 20 can ULS, bridging spans up to 10.00 m long
be attached to I-shaped steel profiles. can be cost-effectively realized. The
The Trolley carries loads of up to beam consists of 5 easy-to-handle indi-
19.7 kN and allows entire platforms to vidual components with a maximum
be moved e.g. on the underside of oil length of 1.50 m and maximum weight
platforms or bridges. For project-specif- of 15.4 kg. The beam length can be
ic solutions, rentable steel components adjusted in 25 cm increments. The
from the VARIOKIT Engineering Con- proven UDG Decks can be directly
struction Kit or other PERI formwork mounted on the upper chords of the
systems for the supporting structure beam.
are often used.
Ideally suited for refurbishment
System grid construction ­projects
through the variable adjustment of the due to the compact dimensions and
mounting for the Standard independ- low weight, can also be used in con-
ent of the flange width fined spaces and access via manholes

Easy moving procedure Simple and fast assembly


with a minimum of effort due to the with pins and cotter pins, also for
smooth-running plastic rollers ­bracing with diagonals – without any
tube-coupler connections
Can be used on different steel
­profiles Particularly cost-effective
due to the site-compliant design and through the combined use with
can be adapted to suit 20 cm to 32 cm PERI UP Flex Standards and Decking
wide girders with up to 40 mm flange
thicknesses

For the installation, one of the roller holder legs The system is comprised of 3 intermediate
The Trolley UFS 20 can also be used on PERI RCS can be moved. The roller spacing can be adapted ­elements and a connecting element as well as a
Rails – as shown here for transporting materials in to accommodate the steel girder and is secured 50 cm long end element which is connected to
a refurbishment project. by means of a bolt. the rosettes.

■■ Loads up to 3.00 kN/m² with


spans of up to 10.00 m
■■ Spans from 3.00 m to 10.00 m in
­25 cm increments
■■ Installed on the rosettes of the
Standards
■■ Compact dimensions with individ-
cm
ual lengths from 50 cm – 150 cm 150
and a beam height of 50 cm cm
125

cm
100

cm
50

104 105
PERI UP Flex Reinforcement Scaffold Working Scaffold

Practical scaffold units for working on the formwork


– extremely stable without ballast or anchors

The PERI UP Flex Reinforcement Scaffold with a base width Guaranteed stability without anchors or ballast
of 150 cm or 250 cm can be assembled up to a length of 3 Used without anchors and ballast in front of formwork
bays in a longitudinal direction. It is very stable without and walls
requiring any ballast or anchors as long as it is positioned in
front of a wall or formwork which can then provide support. Simple to plan
The self-securing ledger connection and the integrated pro- Fast determination of material requirements by means of
tection against lifting in the decks ensure fast assembly. The prefabricated units
continuous, gap-free uniform deck covering provides users
with a very high level of safety during work operations. Movable in large-sized units
Due to the tension-proof connections, entire large-sized
units can be moved by crane

■■ Working scaffold for reinforcement, shuttering and concreting operations


■■ Working scaffold for Load Classes 1 – 3 according to EN 12811-1 (0.75 kN/m² to 2.00 kN/m²)
■■ Fulfils wind load requirements according to DIN EN 1004 and DIN EN 12811
■■ System widths: 75 cm and 100 cm
■■ Storey height: 200 cm
■■ Scaffold bay lengths: 150 cm, 200 cm, 250 cm, 300 cm
■■ Maximum standing height 6.60 m (with base width 150 cm) or 10.80 m (base width 250 cm)

106 107
PERI UP Flex Working Platform LGS 150 Working Scaffold

For wide-span working platforms and temporary pedestrian


footbridges

The LGS Lattice Girder System offers


safe and efficient solutions for large
spans and/or high loads. Apart from
the use of trusses for weather protec-
tion roofs, temporary (pedestrian)
bridges or working platforms can be
realized at any height with the LGS
Truss Segments.

Fast assembly
Ledgers and diagonals can be connect-
ed to form very stable units

For large spans


The high bending loading capacity
allows large spans to be realized

Versatile
Flexibly adaptable to suit different
geometries – as a platform or bridge

With the LGS Lattice Girder System, safe working This manually movable scaffolding with its 20 m
platforms can be realized. If required, completely LGS is suitable for temporary pedestrian bridges span is based on the LGS system and, among Movable platforms with 25 m spans provide safe
close areas can be formed with system decking and meets the requirements regarding guardrail other things, serves as a working platform for working areas for different tasks to be carried out
and dust-proof coverings. loads and geometries for use in public areas. implementing corrosion protection measures. on the the underside of a railway station roof.

■■ Lattice girder for wide-span


bridging and temporary pedes-
trian footbridges
■■ Maximum span:
12.00 m with 5 kN/m² or
20.00 m with 2 kN/m²

108 109
Temporary Access

must fulfil different requirements Users of public stairs, however, are


regarding geometries and maximum all persons who use areas open to
loads which are defined, in particular, the general public – from infants to
by the respective area of application frail elderly people. In addition, large
and user groups. Basically, a distinction gatherings of people can be expected.
is made between access to higher-po- Accordingly, specific requirements for
sitioned working areas and temporary flight widths, execution of intermediate
access means for public areas. landings and safety equipment –
among other things – are to be taken
Access solutions for working areas into consideration.
must be adapted primarily to suit the
number of users as well as the loads
incurred. Authorised users are all those
involved in the construction project, i.e.
persons in appropriate working clothes
with suitable protection equipment.

110 111
PERI UP Flex Stair 75 Access

The lightweight stair tower for flexible access solutions

The lightweight aluminium flights of


stairs with 75 cm widths are mounted
on ledgers of the PERI UP modular
PERI UP Flex Stairwell Stairs
scaffolding. This results in 4-legged
stair towers with alternating staircase
The version for narrow spaces
units or staircase units in the same
direction with heights of up to 100 m.
The PERI UP Flex Stair 75 is designed With the stairwell stairs, compact time, the stairwell staircases serve
to accommodate 2.00 kN/m² loads and access means can be provided on as working platforms for carrying
serves as access to working areas or the inside of buildings with small out further work on the sides of the
construction sites. staircase wells. For this, shorter walls. With standard components,
ledgers are connected at the same access can be created to all floors in
Flexible assembly height at 90° angles while using height increments of 25 cm. Stand-
Through the 25 cm grid dimension, flights of stairs with smaller run ard configurations are available for
all bays can be completely closed lengths and heights. At the same the common floor height of 2.75 m.
even in the smallest of spaces
With the Stair 75, all working levels on construc-
tion sites can be quickly and safely reached.
Easily adapted
for accessing building openings with
brackets and small flights of stairs
– regardless of storey heights Stair tower with twin staircase units for the con-
struction of a liquid gas tank. Guardrails mounted Short flights of stairs with 75 cm widths offer
on the outer and middle stringers provide safe maximum adaptability for small areas and narrow
Fast installation
passage. geometries.
with only a minimum number of
ledgers and anchors

■■ Quickly assembled, welded


flights of stairs with 75 cm
widths (clear stair width 67 cm)
■■ Can be used for alternating stair-
case units or staircase units in
the same direction with assem-
bly heights from 2.00 m up to
66.00 m (project-specific planning Height adjustments to building openings are
up to approx. 100 m assembly ­carried out by means of short flights of stairs and
externally mounted brackets – regardless of the
height)
floor height.
■■ Ground plan: 1.50 m x 2.50 m or
1.50 m x 3.00 m
■■ Permissible loads: 2.00 kN/m² for
flights of stairs and 2.00 kN/m² for
the entire construction for a run
of staircase and landing of 20 m
■■ Adaptation for accessing building
openings in height increments
of 25 cm by means of laterally-­
mounted brackets
■■ Flights of stairs can also be
installed next to each other with
movements in both directions
as well as centrally attached
guardrails

112 113
PERI UP Flex Stair 100 / 125 Access

Stairs for high load-bearing


and accessibility requirements

The PERI UP Flex Stair 100 / 125 is


assembled using stringers and indi­ ■■ Stairs comprised of stringers and
vidual stair treads. The 10-legged stair individual stair treads with 100 cm
tower with heights of up to 50 m is or 125 cm widths (clear stair
designed for a load of up to 3.0 kN/m². widths of 96 cm or 121 cm)
With 100 cm or 125 cm step widths and ■■ Can be used as staircase units in
separate landings, the stair is ­ideally the same direction or alternating
suited for large numbers of users. staircase units with 2.00 m up to
50.00 m assembly heights
High load-bearing capacity ■■ Ground plan: 2.00 m x 4.00 m
Designed for loads of 3.00 kN/m² for (Stair 100) or 2.50 m x 5.00 m
a run of staircase and landing of 20 m (Stair 125)
■■ Permissible loads: 3.00 kN/m² for
With conveniently-sized widths flights of stairs or 40.0 kN for the
Sufficient space for site personnel to entire construction or 3.0 kN/m²
pass each other, transport of materials for a run of staircase and landing
and stretchering injured persons of 20 m

Erection without the use of tools


The stringers are mounted first fol-
lowed by the steps which interlock
­during installation without requiring
additional components

The perforated decking is extremely The lightweight individual steps are quickly The Stair 100 / 125 system provides sufficient
slip-resistant – also when walked on with installed; they interlock during assembly and space also allowing people to easily pass each
oil-smeared shoes. secure automatically. other. This is a big advantage with large crowds.

114 115
PERI UP Rosett Public Stair Access

The stairs for meeting the highest requirements in public areas

PERI UP Rosett Public Stair is the ideal Different structures with the same
solution for temporary stairs in public system components
areas. Typical applications are providing Can be used as single or linked contin-
access to grandstands or as temporary uous staircases, dog-legged staircases
pedestrian bridges as well as stair or as stair towers
replacement during renovation work.
With these stairs, particularly high Conforms to current legal
requirements regarding permissible requirements
loads, flight widths along with guardrail Stair geometry and landing arrange-
and landing arrangements can be ful- ment meet the requirements for use
filled. As a result, the system always in public areas
focuses on providing complete safety
for all users. For large public gatherings
With a permissible live load of up to
7.50 kN/m²

During reconstruction work, this 14 m high stair


For large public gatherings, linked continuous tower serves as an emergency escape route. Temporary pedestrian bridges can also be
staircases with separate access points through ­VARIOKIT system components support the transfer individually adapted to safely accommodate
inner guardrails are used. to the building. the expected crowds of people.

■■ Stairs comprised of stringers and stair treads with 150 cm, 200 cm or 250 cm widths
■■ For use in public areas
■■ as single continuous staircase

■■ as linked continuous staircases

■■ as dog-legged staircases

■■ as stair towers with or without stair wells

■■ Stair tower ground plan ≥ 3.25 m x 5.50 m


■■ Fulfils the geometrical requirements concerning landing arrangements, rise and tread ratio,
safety barriers and climbing over guardrails as well as vandal-proof demands
■■ Permissible live load 7.50 kN/m², guardrail load up to 2.00 kN/m

116 117
Protection Scaffold

secures construction personnel against Detailed requirements, such as the


falling as well as unfavourable weather geometry, load-bearing capacity or roof
conditions. Furthermore, protection area inclination, are normally defined in
scaffold is frequently installed in order corresponding occupational health and
to protect site workers underneath or safety legislation and standards. System
the flow of traffic from falling compo- solutions take into account these
nents or objects. requirements as far as possible. Other
project-specific needs are implemented
In accordance with the different poten- using individual planning solutions.
tial risks and dangers, there is a range of
options available, for example, weather
protection roofs or scaffold constructions
complete with protective nets.

118 119
PERI UP Flex Weather Protection Roof LGS Protection Scaffold

Reliable protection against the effects of the weather


with the lattice girder system – also for large spans

With the PERI UP Flex Weather Protec- Fast assembly


tion Roof LGS, temporary and protec- Easy pre-assembly on the ground, and
tive roofing facilities can be quickly and raising the complete girder package by
easily realized. The system is used for crane
roof refurbishment, extension work,
bridge and motorway construction Flexible adaptability
sites or at jobsites during the colder Can be realized with different inclinations
winter months. LGS is designed to and geometries
accommodate large spans and high
loads. It provides a high level of safety Safe without personal protective
both during assembly as well as use. equipment
As an option, the roof can be designed Walkways ensure safe working condi-
as a movable version. tions on the roof segments without
requiring personal protective equipment
against falls from a height

■■ Spans up to 45 m, up to 35 m without tension system


■■ Standard roof inclination 15°; project-specific roof inclinations on request
■■ Dimensions of LGS Basic Element H = 150 cm, L = 300 cm or L = 150 cm
■■ Variable girder spacings from 50 cm to 300 cm
■■ Individual roof geometries through project-specific adaptation of the Ridge
Elements

The roof segments can be pre-assembled on the Smooth-running rollers support the uniform rolling As an option, the tarpaulin can be closed by The roof elements can be moved in the longitudinal
ground, subsequently they are lifted by crane to Walkways along the girders ensure safe access up procedure and fast dismantling of the Keder means of an electric drawing-in device. One direction by means of wheels so that, for example,
their final position. during the assembly of the individual segments. tarpaulin across the entire field width. tube facilitates the drawing in of the Keder rails. materials can be lifted in by crane.

120 121
Project-Specific Protection Scaffold Protection Scaffold

Numerous solutions with system components

With a wide range of PERI system components and exten-


sive know-how, PERI engineers provide cost-effective and
project-specific protection scaffold constructions. In the
­process, components from different PERI systems are fre-
quently combined in order to realize safe solutions with opti-
mized load Transfer – for example, for temporary (pedestrian)
bridges or large-sized working platforms at any height.

Platform and roof on the basis of the PERI UP scaffolding


system allow safe and uninterrupted renovation work
on the arched glass roof. The scaffold simultaneously
­protects the public areas positioned below.

Thanks to the coordinated grid arrangement, the scaffold-


ing and VARIOKIT system components can be ideally
combined. ULS Lattice Girders bridge the 9.30 m spans.
Fixed at the respective ends of the top chords, canti-
levered SRU system steel walers served as lateral
support and in order to transfer the defined loads.

14.90

9.30

A tunnel construction protects passers-by during renovation work.


For work carried out on overhead lines, PERI UP protection scaffold comprised With its continuous system grid arrangement, PERI UP adapts to all terrain LGS is suitable for temporary pedestrian bridges and meets the requirements Strengthened with VARIOKIT components, it also serves as a load-bearing
of lightweight system components secured the crossings over the public roads. and load situations and allows easy and safe assembly. regarding guardrail loads and geometries for use in public areas. support construction for a mobile working scaffold.

122 123
Climbing Systems

are used for the construction of vertical while dedicated climbing shoes pro-
as well as inclined structural elements vide safe and secure anchorage on the
at great heights, e.g. high-rise building building. Apart from systems with inte-
walls, bridge piers and dams. In addi- grated hydraulics, rail-climbed systems
tion to simple scaffold platforms, there are also available which operate using
are other different climbing systems mobile self-climbing devices.
whereby brackets, platforms and form-
work are connected to form securely For different building shapes and tasks,
mounted units. These climbing units optimized system variants have also
can be lifted as one unit to the next been developed: climbing systems for
concreting section after striking has facade areas, building cores and shafts
taken place. as well as inclined bridge pylons.

With the traditional crane-climbed Climbing protection panels, which


formwork, units are moved by crane serve as a wind shield and anti-fall pro-
and attached to climbing anchors which tection, complete the product portfolio
have been concreted in advance. If a for ensuring safe and comfortable
hydraulic climbing device lifts the units working conditions at great heights.
to the next storey, then this is called
self-climbing formwork. For this crane-­
independent variant, the climbing unit
is guided mostly by means of rails

124 125
FB Folding Platform Climbing Systems

The universal platform for working and safety scaffold

The FB Folding Platform can be used Simple application


as working and safety scaffold. In Little effort required and fast assembly
addition, it serves as a support for even with complicated ground plans
wall formwork up to 5.40 m high or FBZ
as a roof edge protection scaffold. Advantageous for planning, max.
The Folding Platform is delivered fully utilization and provision 2.02
assembled to the jobsite. The small Only 3 different platform types and FB FB
number of required anchors and low always identical anchor spacings
assembly costs make the Folding
2.50 max. 2.50 2.50
Platform particularly cost-effective. Efficient solutions
Corner Platform can be used for both
the left and right sides; converted in Intermediate platforms bridge gaps between
the main platforms; also with constant anchor
only a few assembly steps to roof spacings.
edge safety scaffold

Uncomplicated use with every


ground plan
Compensation areas as well as internal
and external corners without special
platforms possible

ASG Working Platform


The Folding Platform is delivered pre-assembled The Folding Corner Platform can be used on both Only a 27 cm effective stacking height ensures
The particularly narrow platform for tight working areas
and can be quickly lifted into position using the right and left sides. It is delivered as one unit minimum space requirements during transporta-
four-sling lifting gear. together with the Corner Platform Frame. tion, on the jobsite and in the yard.

The ASG 70-100 Platform is used


where working areas with limited ■■ Working scaffold Load Class 2
space prevent the use of wider (150 kg/m²) according to
working platforms. DIN EN 12811
■■ Support for wall formwork
For limited working areas up to 5.40 m high
Platform width of only 70 cm; can ■■ Platform lengths of 2.40 m
also be used for those basements and 3.00 m; platform widths
which border the sheet piling of 70 cm and 100 cm
■■ Brackets can also be used
Ready for immediate use individually with planks
Platforms are delivered to the jobsite ■■ Can be used with cavity
already pre-assembled wall suspension without
■■ Working scaffold according to DIN EN 12811 and safety scaffold in accordance with DIN 4420; formwork scaffold lost anchor parts on precast
for closing formwork up to 5.40 m high; with guardrail height extension also as roof edge protection scaffold Optionally extendable hollow walls
■■ Platform length 300 cm; platform width 180 cm (standard platform) With extended support surface and
■■ Permissible load according to DIN EN 12811: Load Class 4 (300 kg/m²) when using main, intermediate and corner additional planking, platform width
platforms; Load Class 5 (450 kg/m²) for special use only with main platforms can be widened to 100 cm
■■ Finishing platform as access to optional wind bracing
■■ Support extensions with adjustable pressure point for bridging building openings

126 127
CB Climbing Formwork Climbing Systems

Crane-movable climbing Units –


bracket platform with large-sized wall formwork

Use of the CB 240 Climbing Formwork with TRIO Climbing formwork solution with CB Climbing
Wall Formwork for a 27 m high tower building. Platforms and dimensionally-accurate rounded
The BR Shaft Platform supports the shaft internal VARIO GT 24 Wall Formwork.
formwork.

CB 160 with primaty formwork (right), combined


with CB 240 with closing formwork (left).

CB Climbing Formwork is normally Large scaffold units ■■ CB 240


used for supporting large-sized,
anchored wall formwork. The climbing
with simultaneous high load assump-
tions through the high loading capacity
Bracket width 2.40 m with Carriage
(75 cm retraction distance), Strong-
BR Shaft Platform
unit consists of formwork, working
platform, brackets with formwork
of the brackets back and Adjustable Brace
For shaft platforms when supporting shaft
carriage and strongbacks as well as
finishing platform. It can be moved
Time-saving moving procedure
of the securely assembled units
■■ CB160
Bracket width 1.60 m with Adjusting
internal formwork
very quickly by crane. consisting of platform and formwork Unit, Strongback and Adjustable Brace
in only one crane lift
BR is the simple solution for supporting shaft
Free of tripping hazards internal formwork in stairwells and elevator shafts.
in front of and behind the formwork as It consists of BR Platform Beams that are tailored
the platform lining is placed over the to exactly match the respective shaft dimensions.
brackets (valid for CB 240) The decking is supported by GT 24 Formwork
Girders or timbers which are fastened to the
platform beams by means of Hook Straps.

■■ Shoring for supporting anchored wall formwork; alternatively, purely as working scaffold Project-specific optimized
■■ Type static for formwork heights up to 5.40 m Customized adaptation of the beam
■■ Finishing platform with ladder provides access to the wall
■■ Optional equipment with wind bracing which prevents tipping inwards Variable support possibilities
Support on folding brackets, anchored with M24
Climbing Anchors; alternatively, on gravity pivot
plates in storage boxes (no lost anchor components)

128 129
SCS Single-Sided Climbing System Climbing Systems

The solid bracket system for single and two-sided applications

SCS serves as a load-bearing structure Large, craneable climbing units ■■ SCS190


for supporting single-sided, non-tied or due to the particularly high load-bearing Bracket width approx. 1.90 m
two-sided, anchored wall formwork. capacity of the brackets with good with adjusting unit for tilting the
The loads from the fresh concrete utilization of the anchoring formwork. For two-sided use as
pressure are transferred – without primary formwork opposite the
formwork ties – through the brackets Material-optimized solution SCS 250
into the climbing anchors of the with the same formwork and compo-
previous concreting section. The SCS nents for the starter and subsequent ■■ SCS250
Climbing System is characterized by standard cycles Bracket width approx. 2.50 m with
a high level of cost-effectiveness as formwork carriage (up to 63 cm
the modular concept with multi-piece Safe, horizontal working areas retraction distance depending on the
brackets facilitates optimum adaptation through inclinable platforms which formwork system); also suitable for
to suit project-specific requirements can easily be adapted to suit inclined two-sided, anchored applications
and geometries. structural elements
■■ SCSStarter Brace Frame
Consisting of strongbacks, spindles
and an additional starter waler for The SCS 190 Climbing System in combination The transfer of heavy loads and the reduced SCS can also be used for two-sided applications
with VARIO GT 24 Girder Wall Formwork for a number of anchor points with the SCS ensure with formwork heights up to 6 m. This increases
transferring loads from the single- double-curved dam wall. an extremely high level of cost-effectiveness. material utilization whilst simultaneously lowering
sided first concreting section into the the logistical time and effort.
bottom slab

Use of SCS Climbing Formwork for the construc-


tion of the new locks in the Panama Canal.

■■ Support structure for supporting non-tied, single-sided wall formwork


■■ Crane-movable climbing units comprised of a platform unit and VARIO GT 24 Girder Wall Formwork
■■ Optimized for a concreting height of 3.00 m (vertical applications) or 2.50 m (forward-inclined applications)
■■ Addition of a finishing platform possible
■■ Separate adaptable working platform for use on inclined structures; concreting and finishing platforms can be
tilted by ± 15° und ± 30°
■■ Starter Brace Frame with strongbacks, spindles and an additional starter waler for the first concreting section,
with diagonal anchors fixed in the ground

130 131
RCS Rail Climbing System Climbing Systems

The universal modular climbing system for a wide range of


applications

The mobile climbing device allows climbing For the RCS enclosure, different materials can be The Climbing Protection Panel can be used in a
without a crane. The hydraulic cylinders are used, e.g. LPS mesh panels, trapezoidal sheeting, line also with protruding and recessed slab edges.
mounted on the climbing shoe between the multi-layer wooden boards or netting. For this, the supporting components are used
wall and climbing rail. together with horizontal RCS Climbing Rails.

Foldable runners The RCS Climbing Articulated


allow the lateral Rail can be inclined mounting of the
dismantling of the 4° in forward as climbing shoe in
climbing shoe and well as reverse the RCS Wall Shoe,
simplify the initial directions in order can be swivelled
assembly. to climb over wall for use on circular
offsets. buildings.

The RCS combines the advantages of Safe rail-guided procedure ■■ RCS C Formwork Scaffolding
different climbing systems in a modular The moving unit is connected at all in standard use for supporting wall ■■ Rail-guided, safe climbing procedure for wall formwork, working platforms
system and is used as climbing form- times to the building by means of a formwork for storey heights of and enclosures
work as well as a climbing protection climbing shoe 2.70 m to 4.50 m; with carriage ■■ 125 mm hole arangement in the rails for aligning the platforms to suit the
panel. Through the rail-guided climbing, (90 cm retraction distance) height of the storey
the climbing unit is securely connected Flexible mounting ■■ Building authority approved standard anchoring for walls and slabs;
to the building at all times which makes The climbing shoe can be attached ■■ RCS CL Light Climbing Formwork if required, also with a horizontally-arranged climbing rail for larger
the climbing procedure fast and safe to the walls as well as slab edges for medium-height structures; with cantilevers
also in windy conditions. The units are climbing rail extensions and inter­ ■■ Optional self-climbing in 50 cm increments with mobile self-climbing
moved by crane or by means of mobile Variable assembly mediate climbing shoes, only one devices
climbing hydraulics to the next section. Due to the 125 mm hole arrangement finishing platform is then required ■■ Compatible with components of the VARIOKIT Engineering Construction Kit
RCS is easily adapted to suit jobsite-­ of the climbing rails, the platforms
specific requirements. can be optimally adapted to suit the ■■ RCSP Climbing Protection Panel
respective storey heights and Guardrails
enclosure and guardrails provide
gap-free protection for work carried
out on the building shell floors

132 133
RCS MP Landing Platform LPS Lightweight Climbing Enclosure Climbing Systems

The flexible solution for moving loads by crane The protection system with lightweight
mesh elements

The RCS MP Landing Platform serves The LPS with its mesh enclosure is Fast assembly Variable use
to quickly and safely move formwork the lightweight alternative to heavy, Mesh enclosure assembly without a Can be used as protection panel as
and materials to high-rise buildings. enclosed protection panel systems. crane in a very short time; alternatively, well as with supplementary working
The platform with steel decking can Nevertheless, the system effectively can also be delivered pre-assembled platforms; mesh panels can also be
be optionally anchored in the slab or seals off the inner areas against the combined with RCS
clamped between two floors by means effects of the wind; at the same time, Lightweight mesh panels
of MULTIPROP props. The continuous it is light-permeable. LPS is used as a Reduced load on the building due to
side protection, along with the addi- vertically continuous climbing protec- permeable structure; can therefore
tional scaffold tubes, also ensure safe tion panel; alternatively, an integrated also be used for thinner slabs
working conditions when slab tables working platform provides access to
are attached. the slab stopend formwork.
Rail-guided climbing ensures a safe
Flexibly arranged and secured and fast moving procedure.
The platform can be positioned at any
point on the building and is either
anchored on the slab or securely
clamped between two slabs

All-round safety
With non-slip checker plate flooring and
continuous side protection on the plat-
form provided by LPS mesh enclosures

Fast assembly
Delivery takes place pre-assembled, the
mesh enclosures are easily inserted
and secured with bolts

The RCS MP Platform complete with steel deck- The platforms can be stacked pre-assembled and
ing for moving materials is available as standard in space-savingly transported. The guardrails are
two sizes. simply inserted on the construction site.

■■ RCS MP 375 Platform with a cantilever of 3.75 m for transporting slab ■■ Lightweight enclosure with mesh panels, usable as a continuous straight
props and panel slab formwork assembly or alternatively with working platforms
■■ RCS MP 550 Platform with a cantilever of 5.50 m for transporting ■■ Mesh panels also with telescoping function for easy adjustment to
large-sized slab tables accommodate complicated building shapes
■■ Anchoring the RCS Carrier Profile with climbing anchors or tied through ■■ Rail-guided, safe climbing with crane or optional self-climbing with
the concrete by means of DW 15 tie rods; alternatively, clamping the mobile hydraulics
Carrier Profiles between two slabs with MULTIPROP slab props ■■ Alternatively, can also be used with the RCS Rail Climbing System
■■ Minimum clear width of 2.52 m; with the clamped version, the passage ■■ Fast assembly by hand due to the low weights and simple clamping
width can be extended to over 3.00 m through the arrangement of connection
walers under the props ■■ Adjustable slab shoe for mounting on the slab with variable cantilevers
and extendable platforms
■■ As an option, can also be delivered pre-assembled

134 135
ACS Self-Climbing System Climbing Systems

Safely moved upwards with hydraulic drive without a crane

The range of ACS self-climbing variants for facades, building Crane-independent, quick working operations ■■ ACS R Self-Climbing System ■■ ACS V adjustable version
cores, shaft structures as well as inclined bridge pylons Shuttering, striking and hydraulic climbing in a very fast standard system with carriage and open formwork at the for inclined structures such as bridge pylons or piers,
make the construction of high concrete structures extremely work rhythm top for easy installation of the reinforcement with platforms always in a horizontal position
fast, cost-effective and safe. The climbing units comprising
wall formwork and platforms are moved from floor to floor Weather-independent working ■■ ACS P Platform System ■■ ACS S Shaft Formwork
by means of integrated hydraulic systems. The efficient Comfortably-designed platforms with enclosures protect for high-rise building cores constructed in advance and for stairways or small elevator shafts with a single
sequence of operations facilitate a very high level of produc- site personnel against wind and weather tower-like structures with generously-sized storage and climbing device positioned in the centre
tivity and exceptionally short cycle times. Simultaneous working areas
climbing of several climbing units ensures fewer leading Stable working platforms ■■ ACS S Shaft Formwork
edges thus resulting in increased workplace safety. Working platforms can accommodate high loads, e.g. arising ■■ ACS G realization with Gallows for moving large-sized core formwork core including
from material storage or placing boom masts for concreting walls and slabs in one pour or for circular concrete placing boom and site equipment
structures; both formwork sides are attached to the
cantilevered gallows

For the external walls of this 47 m x 43 m building With the ACS self-climbing technology, the concrete
ACS P – the solution for advancing cores of core, the ACS R variant provides the optimum placing boom and suspended stair towers can also For the construction of this 90 m high pylon, the
high-rise buildings and tower-like structures – solution. be moved upwards with any crane assistance. RCS and ACS climbing systems were combined.
combined with ACS G. Both formwork sides
are movably attached to the cantilevered
platform beams.

The Self-Climbing System ACS R with


the one-sided reinforcement scaffold in
advance.

■■ Rail-guided, safe climbing procedure without a crane


■■ Climbing device with 100 kN lifting power
■■ Positively-driven and jerk-free climbing
■■ 0.4 m/min effective climbing speed
■■ Climbing can take place outside of normal working hours thanks to the almost silent climbing hydraulics
■■ Weather-independent working operations with enclosed working platforms
■■ Climbing shoes and anchor types optimized for project-specific factors such as building structure, load,
wall thickness and required concrete strength
■■ Large climbing units reduce the number of lost anchor components

136 137
■■ Montage

Civil Engineering Systems

for tunnel and bridge construction usu- the balanced cantilever method. Para-
ally feature a combination of shoring pets are subsequently concreted which
and individually adapted formwork. have a technical protective function
The planning must include structural and form the architectural completion
dimensions, construction method and of the bridge superstructure.
the entire construction process.
Practical, sophisticated modular con-
In tunnel construction, the geology sig- struction systems are designed to facil-
nificantly determines the construction itate cost-effective solutions for the
method as well as the construction majority of all requirements in civil
procedure. This, in turn, determines the engineering. In the process, the focus
requirements for tunnel formwork. The is on a high proportion of rentable core
shoring is usually executed in the form and system components which cover
of a mobile formwork carriage. the very wide range of applications
used in tunnelling, bridges and general
For bridges, the geographical boundary civil engineering.
conditions determine the construction
procedure and thus the formwork solu-
tion. Realization of the superstructures
can be carried out using shoring con-
structions, the incremental launching
method, steel composite method, or

138 139
The VARIOKIT Concept Support structures with VARIOKIT Civil Engineering Systems

Cost-effective realization of civil engineering solutions with For all geometries and all loads
the modular construction concept

VARIOKIT offers standardized compo- With the VARIOKIT standard compo- PERI also provides – if required – pre-­
nents for a wide range of applications nents, technically demanding trusses assembled units to the construction site.
in civil engineering. The construction kit and load-bearing systems can be Being able to rent the components
includes versatile core and supplemen- cost-effectively executed. In order to along with the assembly advantages
tary system components with special minimize on-site assembly times and makes VARIOKIT extremely economical
functions. If required, specific special maintain tight construction schedules, especially with short utilisation times.
components are also designed. Due to
the possibility of combining with PERI
formwork and scaffolding systems,
this results in customized, economical
bridge and tunnel formwork as well as
other civil engineering solutions.

Countless possibilities
Bridge, tunnel and civil engineering
solutions with core and functional
system components

Minimized assembly time


Fast working operations due to fitting
pin connections and simple adaptation
with spindles

Cost-effective solutions
High degree of efficiency due to
rentable standard components and
statically-optimized planning processes

A customized unit and VARIOKIT heavy-duty VARIOKIT components form the basis for
shoring towers safely transfer the high loads of the mobile, up to 90 t scaffold bracket for
this over 4.00 m thick power station slab. sand blasting and forming operations during
a refurbishment project.

VARIOKIT solutions are typically


comprised of 95 % rentable
core and system components.
In addition to the required materi- The PERI service also includes
In order to fulfil specific project als, PERI also provides a compre- the required technical documents
requirements, only a few special hensive range of expertise as well such as assembly drawings, static
components are needed.
as the complete planning services calculations and instructions for
from a single source. use. Through the ongoing support
provided for the customer – from
PERI solutions take into account the development of the most
building and assembly processes efficient formwork solution
along with the maximum functionality through to the processing of
Core
components for the construction work. The plan- return deliveries – PERI supports
(SRU Steel ning focus is to ensure that the rent- the efficient realization of every
Waler, SLS
able core and system components civil engineering project.
Heavy-Duty
Spindles and are utilized as much as possible in
RCS Climbing order to provide the customer with
Special System Rails in differ-
the most economical solution.
components components ent lengths)

5 % 10 % 85 %

140 141
The VARIOKIT Engineering Construction Kit Civil Engineering Systems

Project-specific solutions for tunnel construction

With VARIOKIT system components, ■■ VTC Tunnel Formwork Carriage for Continuously adaptable
cost-effective tunnel formwork carriages the cut-and-cover method Gridless, dimensionally-accurate ■■ Standardized system components in the appropriate lengths for project-specific formwork carriage solutions
can be realized which are precisely Solutions for the monolithic, formwork solutions for tunnel cross-­ ■■ Struts for continuously adjustable use from 4.00 m to 9.00 m
adapted to meet the needs of the semi-monolithic and separate casting sections of any form ■■ Small number of type-tested connections with standardized loads per connection type
respective jobsite. Requirements such methods ■■ Fast, site-compliant assembly
as drive-through openings for trucks or Workload minimized ■■ Easy and simple modification procedure if changes are made to the tunnel cross-section
single-sided wall formwork are easily ■■ VTC Tunnel Formwork Carriage As an option, shuttering and striking, ■■ Few anchors required in wall areas due to standard steel walers up to UU 200
fulfilled. Additional components for lift- when using mining techniques lifting and lowering as well as moving ■■ Optionally available hydraulic support for shuttering and striking as well as lifting and lowering
ing, lowering and moving are likewise Solutions for the monolithic and with hydraulic and electrical solutions ■■ Electrically-driven or mechanically-operated solutions for moving
available in the rentable PERI portfolio separate casting methods
as are safe working platforms and Save on reworking costs
access means. Required technical High load-bearing steel walers reduce
accessories, e.g. concrete pump con- the number of anchors in the wall areas
nections, complement the VARIOKIT
solutions.

Depending on requirements, components of other With this slab formwork carriage, a 3.00 m wide This tunnel formwork carriage on the basis of the
PERI systems supplement the VARIOKIT solution; and 4.50 m high drive-through opening ensured VARIOKIT modular system is used for constructing
with this formwork carriage, for example, HD 200 unobstructed site traffic operations. the accessible cross passage between two tunnel
Heavy-Duty Props. tubes.

For moving the formwork carriage through a Concrete pump connections and vibrators are Up to 8 hydraulic cylinders can be connected to
narrower cross-section, the formwork segments planned and supplied according to needs and the rentable VARIOKIT hydraulic unit – quick and
can be hydraulically folded. requirements. uncomplicated by means of quick release couplings.

142 143
The VARIOKIT Engineering Construction Kit Civil Engineering Systems

Variable solutions for all bridge geometries

The VARIOKIT Engineering Construction


Kit includes suitable system solutions ■■ Standardized core and system components available in different lengths
for bridge superstructures and cantile- ■■ Standardized connection components
vered parapets. The portfolio ranges ■■ Simple and easy on-site assembly
from lightweight brackets through ■■ Flexibly adaptable for different component dimensions as well as the
to complete formwork carriage and arched shape of the superstructure
equipment solutions. ■■ Depending on the application, optional additional hydraulic or electrical
components for accelerating the construction progress
Comprehensive range of
applications
Versatile, rentable core and system
components for superstructures and
cantilevered parapets

Fast availability
The modularity of the construction kit
system and the well-stocked PERI
rental parks worldwide ensure short
delivery times

Time-saving assembly
Fast assembly with standardized
connections and fitting pins

This lock bridge is being constructed with 2 VARIOKIT The Cantilever Bracket is used in steel composite The Balanced Cantilever Equipment can be flexibly
Composite Formwork Carriages in 13 casting seg- or precast concrete bridges in order to concrete adapted to suit diverse superstructure geometries;
ments using the back-step construction method. the edge areas of the bridge superstructure. traffic flow is not affected.

■■ VCC Composite Formwork Carriage ■■ VBC Balanced Cantilever ■■ VGK Cantilevered Parapet Bracket
Formwork carriage used on the steel Equipment Lightweight bracket for refurbishment
substructure for the construction of For section-by-section, symmetrical work as well as new construction for
carriageway slabs with cantilevered construction of the superstructure shorter bridges
slabs from the pier head; combination of ■■ VGB Parapet Track
■■ VCB Cantilever Brackets a heavy frame for load transfer and For the construction and refurbish-
Scaffold-free cantilever formwork system components for the realiza- ment of cantilevered parapets at the
for steel composite and precast tion of formwork, working scaffold edge of bridges and between the
concrete bridges and platforms superstructures
■■ VGW Parapet Carriage
Movable carriage on the bridge
superstructure which does not
require any anchoring in the structure The VARIOKIT Cantilevered Parapet Bracket with The Cantilevered Parapet Track is secured to the With the VARIOKIT Cantilevered Parapet Carriage,
a closed working platform is the ideal solution for underside of the bridge by means of rails and the horizontal loads are completely transferred via
refurbishment work and new construction. rollers. The bridge is freely accessible; the flow friction; anchoring is not required.
of traffic remains unaffected.

144 145
The VARIOKIT Engineering Construction Kit Civil Engineering Systems

Heavy-Duty Trusses and


Heavy-Duty Shoring Towers for high loads

With VARIOKIT core and system com-


ponents, heavy-duty shoring towers
and wide-span lattice girders can be
systematically assembled. Also for
other construction tasks where high
loads are to be transferred, VARIOKIT
is the optimal system. Providing the
overall solution from one source
ensures optimized processes during
the course of the project. Through the
connection possibilities for the
PERI UP modular scaffold, secure
access to all working areas as well as
the required working surfaces is easily
integrated.

These 23,60 m high heavy-duty shoring towers


VARIOKIT Heavy-Duty Shoring Towers as a each carry loads of over 200 t. 10 m high tower VARIOKIT Heavy-Duty Shoring Towers and Truss Bolted connections reduce assembly time dur-
temporary supporting structure during the sections were pre-assembled which accelerated Girders serve as load-bearing falsework for the ing installation. The centric bracing connection
assembly of a steel hall at an airport terminal. the construction process. edge sections of a 412 m long motorway bridge. ensures a high load-bearing capacity.

VST Heavy-Duty Shoring Tower VRB Heavy-Duty Truss Girder

Fast assembly Efficient use of materials


with bolted connections and pre-as- The high load-bearing capacity of
sembled tower segments up to 10 m the system components ensures
­optimized material utilization and
Simple height adjustment thus cost minimization
through moving hydraulics with which
the head spindle can be operated Quick length adjustment
when under full load Simple adjustment of the truss lengths
to suit changing span widths with a
Cost-effective solution minimum of different frames
as all system components are available
in the PERI rental parks ■■ For 4-legged towers, towers with additional legs, shoring tower frames, High degree of safety ■■ Developed for spans up to 40 m and a permissible bending moment
main beam frames and birdcage scaffolding Integrable solutions for working of 3000 kNm
■■ For leg loads of up to 700 kN ­platforms and access means with ■■ Through the combination of different frame lengths and the telescopic
■■ Standard applications up to 40 m high the PERI UP modular scaffold function of the support frame, all spans can be fully realized and any
■■ With the staggered lengths of the RCS Rails, two spacers along with installation tolerances on the supports can be compensated
the head spindle allow all heights to be continuously realized

146 147
System-Independent Accessories

include a broad range of tools and safety levels. Furthermore, important


equipment for carrying out daily activi- for good execution results during rein-
ties. Often considered to be unimpor- forced concrete activities is the use of
tant, these accessories play an impor- the correct formlining and appropriate
tant role on many construction sites. release agent.
If the right equipment is not available,
improvisation takes place – with all All accessories rely, in particular, on
the disadvantages such as being their quality which is put to the test in
time-consuming and inefficient, a risk tough everyday use on the jobsite.
of injury or poor execution results. New materials and production meth-
ods likewise lead to further develop-
The proven formwork girders as well ments such as innovative ideas for
as practical stopend systems are even easier handling.
examples of such products with which
presumably secondary activities can be
completed much faster. Temporary
anti-fall protection for open slab edges
along with pallets for tidily-arranged
material storage additionally increase

148 149
GT 24 Formwork Girder VT 20K Formwork Girder System-Independent Accessories

The versatile lattice girder with a high load-bearing capacity The cost-effective solid web girder

The GT 24 Formwork Girder provides a The PERI VT 20K is the economical,


high load-bearing capacity and rigidity. 20 cm high solid web girder. Robust
During use in wall, column and slab steel caps on the ends of the chords
formwork systems as well as with spe- along with the concave web end pro-
cial formwork, material requirements vide the girder with reliable protection
and workloads are reduced with the against damage. The 8 cm wide chords
use of the GT 24 Formwork Girder. also provide sufficient width for ply-
wood joints.
High load-bearing capacity
with a 24 cm overall height and lattice Robust
construction for heavy loads and wide with steel caps on the chord ends and
spans concave web ends
The struts penetrate the chords along the whole cross-section. There are no cavities which could The girder with a 20 cm overall height was Steel caps on the ends of the chords provide
collect and hold moisture. The girder nodes with mini-dovetail jointing guarantee the durability of ­developed specially for slab formwork operations. ­reliable protection against damage. Securing of
Long-lasting durability the GT 24 lattice girder.
Site-compliant quality It can be used as a secondary and main beam. the steel cap has been intentionally done in the
through its robust design and girder with chords made of high-quality unstressed area of the web.
nodes with mini-dovetail jointing ­softwood and a highly compressed
web board with a high proportion of
Practice-oriented synthetic resin
through its proven design which simpli-
fies the connection of site accessories Cost-effective
particularly as a girder for use in slab
formwork operations

The Certificate of Conformity con- The VT 20K girder also carries


firms that the GT 24 Formwork the mark of conformity – self
Girder corresponds to the techni- and third-party monitoring are
cal rules of DIN EN 13377. thus guaranteed.

■■ Universal wooden formwork girder with a 24 cm overall height for wall, ■■ Universal wooden formwork girder with a 20 cm overall height, optimized
column and slab formwork, for setting of stopend formwork on slab for use in slab formwork operations, cost-effective use also for special
edges and special applications solutions
■■ 18 standard lengths from 0.90 m to 6.00 m in 30 cm increments; ■■ 11 lengths from 1.45 m to 5.90 m
­extra-long lengths up to 17.85 m on request ■■ Weight: 5.90 kg/m
■■ Weight: 5.90 kg/m ■■ Permissible bearing force: 22.00 kN
■■ Permissible bearing force: 28.00 kN (at the nodes) ■■ Permissible bending moment: 5.00 kNm
■■ Permissible bending moment: 7.00 kNm ■■ Bending stiffness: EI = 460 kNm²; I = 4.181 cm4
y y
■■ Bending stiffness: EI = 887 kNm²; I = 8.064 cm4
y y

150 151
PROKIT System-Independent Accessories

The safety system for temporary edge protection

PROKIT EP 110 Technically sound Flexibly mounted PROKIT EP 200 Easily mounted
The 1.10 m high, quickly assembled Reliable securing of open building Variable mounting possibilities to the The 200 cm high barrier is used for with tension belts and cable ties
system provides anti-fall protection edges on building shells (in accordance building shell and PERI formwork securing open edges on building
for open building edges. With posts with DIN EN 13374 Class A) and on systems shells. It provides large-area protection Particularly high design
and assembly feet as well as pow- formwork systems (in accordance to prevent materials falling to the featuring a standard height of 2.00 m; with
der-coated side mesh barriers, flexible with DIN EN 12811) ground. The barriers are easily and a third tension belt position, also available
use is realizable without any extensive securely mounted between the as floor height enclosure up to 3.90 m
planning effort – also for complicated Fast assembly columns or bulkheads by means of
building geometries. With a minimum of different, tension belts.
lightweight system components
and self-securing posts

The PROKIT Side Mesh Barrier can be used with The Sheet Piling Clamp PSC allows quick and easy The storey-high fall protection is fastened by
various PERI formwork systems, such as here attachment of the Side Mesh Barrier to sheet means of tension straps to rising structural The powder-coated mesh barrier can also be used
with the VARIOKIT Parapet Bracket. piling and the Berlin-type pit lining. elements. The building remains undamaged. as rear safety protection for climbing formwork.

■■ Temporary edge protection on open ■■ Protection against falling from open edges
edges for walls and slabs in accordance on building shells
with DIN EN 13374, Class A; can also ■■ Verification of load capacity according to
be used on stairs with handrail boards DIN EN 13374, Class A
■■ Temporary side protection for PERI ■■ 66 cm wide, powder-coated folding barrier
formwork and scaffolding systems in with a height of 2.00 m; can be used up to
accordance with DIN EN 12811 heights of 3.90 m through mesh barrier
■■ The 260 cm long side mesh barrier is extensions
ideal for open slab edges ■■ Mounting with high-strength tension belts
■■ Side mesh barrier with lengths of ■■ Can also be used as an additional side and
240 cm, 120 cm and 90 cm compatible rear protection on climbing systems
with MAXIMO and TRIO panel formwork ■■ With additional netting, optional use as dust
protection

152 153
Construction Site Equipment Pallets and Crate Pallets System-Independent Accessories

Stopend systems for slabs and bottom plates For safe transportation and optimized
storage

With PERI stopend systems, the set- PERI offers a wide range of robust,
ting of stopends for slabs and bottom reusable transportation containers for
plates can be carried out quickly and ensuring cost-effective transport of
reliably. The equipment can be used materials. This includes system-free
many times over and is extremely ver- pallets as well as wire crates and hard-
satile. As a result, this stopend system ware boxes in different sizes. In addi-
is particularly cost-effective as well as tion, the product spectrum includes
being a lot safer than conventional system-related pallets and stacking
solutions without system components. devices – all specially developed trans-
port aids for PERI system components.

All transportation containers and pal-


lets facilitate orderly material storage
and space-saving stacking. Further
advantages are fast and convenient
access to materials and, in particular,
safe transport with the forklift or crane.

For forming bottom slabs up to 60 cm thick, the Stopend Trestle is used; it is eas- For fast and safe transportation with the forklift, With the easy to use pallet wheels, materials can
ily aligned by means of the adjustable strut and integrated clamping wedge. PERI pallets are placed on top of each other. be quickly moved by hand to the next place of use.

With the plastic PERI Slab Stopend Angle, beams With PERI Wall Clamps, small beams and up to The Formwork Bracket-2 is used for forming canti- Galvanized crate pallets with covers are used for The hardware box is available in a galvanized or
up to 60 cm high and slab edge stopends up to 90 cm wide strip foundations can be realized. The levers of up to 45 cm with slab thicknesses reach- stacking and transporting various formwork and painted version. Among other things, it is ideally
40 cm can be formed. The Slab Stopend Angle is Quick Jack Nut allows friction-locked fine adjust- ing 30 cm. scaffolding components. suited to store formwork ties.
simply nailed to the wooden girders or formlining ment.
sheets.

154 155
Plywood Formlining PERI Clean, PERI Bio Clean and System-Independent Accessories

The right formliner for every requirement PERI Plasto Clean


Concrete release agent for all formwork
and equipment

PERI offers a comprehensive range of formlining sheets PERI release agent is a fluid, chemical-physical concrete release
in various dimensions and qualities to suit all requirements. agent for all commercially available formwork and construction equip-
On request, numerous other products and formats as well ment. PERI Clean and PERI Bio Clean are used for absorbent as well
as plywood cut exactly according to needs and wood- as non-absorbent formwork sheets (e.g. boards, large-sized coated
based materials are available. plywood, steel). PERI Bio Clean is a biologically degradable agent in
accordance with OECD Guideline 301c. PERI Plasto Clean has been
developed especially for plywood with plastic surfaces.

For architectural concrete surfaces, the PERI ply- Individually tailored plywood sheets are accurately PERI Pave is the production pallet used in
wood programme offers high-quality, film-coated produced using modern CNC equipment. the manufacture of concrete paving products.
■■ PERI Clean and PERI Plasto Clean are
plywood sheets. The coated plywood sheeting ensures uniform
concrete compaction. ­ anufactured on a mineral oil basis
m
■■ PERI release agent is solvent-free
■■ Creeping oil properties regenerate resinous
■■ PERI FinPly | PERI FinPly Maxi | PERI RusPly: coated plywood for fulfilling very high requirements and demanding ­formwork surfaces
concrete surfaces; consisting of cross-bonded birch veneers with reinforced phenolic resin on both sides ■■ PERI release agent protects construction
■■ PERI Spruce: coated plywood for a smooth concrete finish with a lightly structured appearance; ­equipment and machines against rust
7-veneer composition comprised of Nordic coniferous wood with phenolic resin on both sides
■■ 3-Ply Plywood: large-sized sheets for concrete surfaces with high requirements and a slight timber finish
in the concrete

156 157
PERI Services

ensure that all processes related to tions and supplementary 5D informa-


formwork and scaffolding technology tion. The provision of materials from
are optimized and, in so doing, signifi- the PERI rental park, user training on
cantly enhance the cost-effectiveness the correct use of materials and the
of the project implementation. In continuous optimization of on-site
accordance with specific customer material requirements ensure maxi-
requirements, PERI provides compre- mum efficiency in the execution. Paral-
hensive support by means of exten- lel to this, PERI supports commercial-
sive, international project experience, ly-related tasks, among other things,
vast range of specialist knowledge and by providing important data and evalua-
highly trained experts, corresponding tions in the myPERI online portal.
modern mechanical equipment and
assembly halls as well as matching Last but not least, the professional
software solutions. PERI cleaning and repair services
ensure that the material and execution
PERI´s application technology analyzes quality is maintained over the long-
the specific project requirements and term.
then plans the most suitable, technical-
ly mature formwork and / or scaffolding
solution. Specially designed PERI soft-
ware solutions optimally support the
planning activities with 3D representa-

158 159
Technical Processing Services

Individual planning and advice from formwork experts,


customized solutions from scaffolding specialists

For this 90 m high pylon,


PERI planned a climbing
formwork solution with
access technology and lift
facility.

Over 1,200 PERI engineers at around 180 locations world- Optimized solutions
wide plan and calculate technically and cost-effectively opti- with project-specific formwork and scaffolding planning
mized formwork and scaffolding solutions often already dur- ­including site-compliant drawings and parts lists
ing the contract award phase. The detailed plans and exact
parts lists simplify the calculation process as well as the job No interface-related loss
preparation, and increases cost certainty during the execu- through continuous project support and technical advice
tion. The project-specific assembly plans comprehensively from a PERI specialist - if required, also directly on the
support the correct installation on site. In addition, PERI ­jobsite
­carries out the project-related structural calculations and, if
necessary, also as verifiable static calculations. Planning reliability
through regulation-compliant or verifiable static calculations

For renovating a glass dome, PERI planned a 64 m long PERI UP Platform


at a height of 23 m. A weather protection roof over the dome allows
weather-independent working.

■■ 2D and 3D planning: ground plans, sections and details for cost-effective, safe and correct use of PERI products
and systems on the construction site
■■ Operational and cycle planning: drawings for standard and special uses including the mapping of the processes;
concrete cycle planning for optimal utilization of the products used
■■ Assembly plans: project-specific planning for supporting the professional assembly of special solutions
■■ Informal structural calculations: project-related static for a stable and reliable planning process
■■ Verifiable static calculations: static proof of a formwork and scaffolding construction for distribution to an external
inspection engineer

The planning for the tunnel formwork carriage took into consideration
unobstructed site traffic: HD 200 Heavy-Duty Props and VARIOKIT
­Diagonal Struts transfer the loads into the existing strip foundations.

160 161
Building Information Modeling (BIM) CNC cutting and formwork assembly Services

Planning and management of construction processes From cut-to-size plywood panels through to 3D elements
in 5 dimensions – customized for every project requirement

Worldwide, PERI uses the specially-developed PERI produces cut-to-size plywood


PDM database for its project planning. All staff
members have access at any time to the latest
panels and special formwork of all
drawings and all project information. kinds – from simple formats and box
outs to 3D formwork units for once-
only applications. All customized
­elements are produced in the clearly
Formwork Project
defined quality and appropriate for the
Assembly Management
planned number of uses
Engineering Engineering
Perfectly assembled
for the individual component or
­structural shapes

With high quality


executed by well-trained skilled staff in
modern prefabrication facilities using
the very latest machine technology
Supervisor Support
Engineering
Just-in-time deliveries
assembled and delivered to the con-
PERI supports the BIM process and in- The cloud-based reporting features fa- Improving the construction process struction site on-time according to the
tegrated process data for formwork cilitate construction site and compa- through 3-dimensional visualizations construction progress ■■ CNC cut-to-size plywood panels in any geometric shape
and scaffolding technology in corre- ny-wide cooperation. The objective is and animated process simulations ■■ Formwork units made of panel materials according to customer
sponding digital database systems. the complete integration of formwork ­before starting the project ­requirements
Among other things, the 3-dimensional and scaffolding solutions in future BIM ■■ Straight or curved VARIO special formwork
visualization of the planning is linked to simulations. Thus, various alternative Efficient execution of construction ■■ Wall, slab and bottom slab recess units
the dimension of time via the cycle courses of action should be evaluated work and cost transparency ■■ 2D or 3D additional infill spaces as well as complex formwork units
planning. Additional process data such regarding their impact on costs, sched- through optimized work preparation according to individual requirements regarding shape, type of formlining
as any required plan changes are docu- uling and quality in the early stages of and the integration of additional and planned number of uses
mented and tracked in a mobile build- the project as well as changes in the ­process data
ing information administration option. project itself being effectively pursued.
Coordinated processes
resolved uniformly – from the CAD
­design and all change processes
through to putting into operation

From the drawing board to BIM: the BIM process In comprehensive databases, a construction diary Current construction information management
has changed the working methods of all project can be set up, among other things, whereby all systems provide constant access to up-to-date Realization of the 3D formwork units is planned PERI formwork assembly produces dimensionally
participants and leads to a closely networked parties can track and document the planning project figures in real time; this accelerates the with PERI CAD. This results in CNC data and accurate freeform formwork – precisely tailored to
cooperation. ­process. coordination in the construction process. assembly plans for the formwork assembly. meet the project-specific requirements.

162 163
Rental Parks and Distribution Cleaning and repairs Services

The best material in the right quantity, at the right time, in the Professional maintenance operations for
right place high material and execution quality

Through the renting of materials, peak Due to the high demands placed on
requirements can be cost-effectively formwork materials, regular mainte-
covered. In addition, renting the appro- nance is essential for ensuring good
priate system equipment is the most execution results. PERI provides
suitable option for out-of-the-ordinary ­professional cleaning and repair of
applications. Worldwide PERI has more ­customer materials at many locations
than 120 logistics locations with large worldwide thus safeguarding the
inventories and a consistently high upkeep of the material inventory over
level of material quality. Through an a long period.
organized exchange of materials
between the PERI rental parks, very Individually coordinated
large quantities of materials can also Definition of the required services
be made available for exceptional according to the state of the materials
orders. As a result, PERI eliminates the with the PERI experts
capacity utilization risk for the building
contractors. Professional repair service
Well-trained expert personnel and
Reduced capital and financing needs modern plant technology ensure the
as the customer´s own investment for best results
materials and yard are lower or not
necessary Fast processing
Rapid processing and return deliveries
Optimal material availability thanks to PERI´s network of service
through a large, international rental centres
equipment park network which is con-
sistent with state-of-the-art technology ■■ Provision of formwork and scaffolding materials; management of required ■■ Scope of cleaning services: mechanical cleaning, removing concrete from
storage areas plugged tie points and other holes, repairs to the formlining
Uninterrupted construction sequences ■■ Logistical and commercial order processing ■■ Scope of “small” service: individual coordination of the scope of service,
due to the flexible reaction times of ■■ Repair of normal material wear especially formlining replacement exchange of formliner, cleaning of the bearing surfaces, installation of
the PERI rental parks ■■ Assumption of the innovation risk in the rental equipment park by PERI formliner with permanent elastic joints
■■ Scope of “large” Service – “small” repair service as well as additional
frame repairs, sandblasting, application of original PERI powder coating

The processes required for return deliveries are


For rental orders, PERI employees ensure the Delivery to the construction site is carried out just- clearly defined. The continuous and complete The PERI cleaning and repair service ensures opti- Smaller areas of damage to the formlining, mostly
best-possible order processing in close coopera- in-time and reliably from more than 120 logistics documentation provides the customer with a high mal material characteristics according to defined caused by concrete vibrators, are repaired with If required, a general overhaul including new
tion with the customers. sites worldwide. level of transparency. quality criteria. repair veneers. ­powder coating can be carried out.

164 165
Field Service myPERI Online Portal Services

Professional on-site support by supervisors and ­ Faster and easier access to project data
project managers around the clock

Construction teams are provided with myPERI provides access to important


comprehensive on-site support by construction site information on PERI
PERI supervisors to ensure efficient formwork and scaffolding technology.
use of PERI system equipment from For every project, a wide range of data
the beginning onwards. If required, a and evaluations is available around the
PERI project manager can also be clock. Detailed lists of delivered quanti-
appointed for large jobsites who helps, ties as well as return deliveries provide
in close coordination with the site man- information, for example, on current
agement, to continually adapt the material levels. Furthermore, myPERI
amount of materials to the actual con- has many other useful features such as
struction progress. The project mana­ the retrieval of illustrated return deli­
ger thereby helps to further optimize very notes and technical drawings.
material requirements and costs Comprehensive product information on
throughout the construction sequence. PERI systems is available for down-
load.
Professional on-site briefings
through experienced PERI supervisors Provides an overview
Project data, materials and costs avail­
Increasing the cost-efficiency able at a glance with the help of clearly
by means of individual on-site project presented reports
management
Saves time
Continuous control option Bundled information, useful working
through target/actual performance aids and templates for different project
comparisons for the continuous moni- phases by means of a simple mouse
toring of material, time and costs click

Transparency and planning reliability Regularly updated


thanks to site-compliant and compre- All information is always up-to-date
hensible methods of payments The online portal provides access to important In myPERI, a wide range of technical documents
project data of PERI construction sites – 24 hours is available – in PDF Format – files that can be
a day, 7 days a week, 365 days a year. directly and quickly downloaded.

PERI supervisor

■■ Briefingsfor the operation and handling of PERI formwork and scaffolding


systems
■■ Explanation of plans and parts lists
■■ Information on the maintenance, cleaning and storage of PERI formwork
and scaffolding systems

PERI project manager ■■ Reports on construction site controlling


■■ Return delivery notes complete with images
■■ Planning,delivery and management of cost-effective material use ■■ Crucial reports as PDF and Excel documents
■■ Organization and coordination of the formwork and scaffolding planning ■■ Retrieval possibility of technical drawings
■■ Supervising the on-schedule provision of materials ■■ Download copies of invoices, delivery notes and return delivery notes
■■ Coordinating the movement of materials on the construction site ■■ Download product brochures as well as Instructions for Assembly and Use
■■ Organizing the return delivery processes ■■ Individually configurable access authorization
■■ Compiling key figure reports on a weekly and monthly basis

166 167
PERI ELPOS Software PERI CAD Software Services

The fast and simple software for daily formwork planning The CAD program for professional
work preparation

■■ Quick and easy digital assis- ■■ CAD solution for professional


tance for daily formwork and formwork and scaffolding plan-
scaffolding planning with PERI ning by experienced CAD users
systems ■■ AutoCAD Architecture-based
■■ Users only need basic computer application
skills ■■ With diverse PERI tools for the
■■ Automatic support for PERI planning of PERI formwork and
standard systems and basic scaffolding systems
functions for manual adjust-
ments

With ELPOS, planning the use of PERI Less time required PERI CAD is the ideal professional tool Detailed planning
formwork and scaffolding systems can through automatism and an electronic for the experienced CAD user in the for simple and complex structures
be carried out quickly and easily. component catalogue work preparation. The software is used
­Without any CAD knowledge, plans for for a wide range of tasks in formwork Clear presentation
simple basements or multi-storey Optimized material utilization and scaffolding planning – from simple with clearly-arranged and detailed
buildings can be drawn up as well as through project-related adaption of ground plans with standard systems plans thanks to the 3D elaborations
the creation of practice-oriented draw- material requirements to match cycle through to solutions for complex civil and visualizations
ings and project-related parts lists. implementation engineering structures.
Reduced costs
Safe execution through the accurate planning of quan-
with easy-to-understand plans tities and optimized construction
sequences

After the planning and concreting cycles, ELPOS With PERI CAD, scaffolding solutions can also be
determines the maximum parts lists. The custom- This extract from the ELPOS planning, illustrates Planning with ELPOS is simple and fast; CAD With PERI CAD, all types of formwork can be planned – from simple facade scaffolds through to PERI CAD formwork solution for tunnel construc-
er´s own inventory can be entered into the system the practical, easy-to-understand presentation on knowledge is not required. Results also include depicted. Planning is carried out in 2D or also in complex service scaffolding such as this weather tion; the image shows an extract taken from a
and is taken into consideration. the drawings. 3-dimensional presentations. 3D for complicated designs. protection roof. 3-dimensional planning.

168 169
Reference Projects

172 Housing & Multi-Storey Projects

184 Skyscrapers and Towers

210 Cultural Buildings

234 Transport Engineering

268 Water Retaining Structures

282 Industrial Structures

294 Building Redevelopment

The following reference projects highlight the problem-solving expertise of PERI engineers worldwide. Specific execution
examples from 2013, 2014 and 2015 could serve as a source of ideas for project implementation.

170 171
Housing & Multi-Storey Projects

are construction projects for realizing


single and multiple family homes
through to a modern shopping centres.

As a rule, multi-storey constructions


are characterized by medium-sized
down to smaller room units. For walls,
columns as well as slabs, the concrete
construction fulfils all requirements
regarding functionality, cost-effective-
ness and design. The slab construction
and realization in particular play an
important role. In residential construc-
tion, basement walls and floor slabs
are usually cast in-situ – with individual
building forms. Also in living areas,
concrete is increasingly being used as
a modern design element, very often
combined with high architectural con-
crete requirements.

172 173
Stadtquartier Hirschgarten MK4, Munich, Germany Housing & Multi-Storey Projects

All-round safety – increased efficiency

PROKIT provided gap-free enclosure of the build- VARIODECK and PROKIT guaranteed a high level The VARIODECK Edge Tables were moved as
ing shell slab edges, including the transition area of safety during construction of the residential large-sized units including guardrails with the help
to the cantilevered-mounted RCS MP Landing towers complete with triangular oriels. of the PERI Transportation Fork.
Platform.

Safety had the highest priority for The building complex with 260 apart- ed floors in the building shell. The rein-
the construction of this inner-city ments as well as office and hotel units forced concrete slabs of the office and
residential and business complex. is characterized by two 16-storey resi- hotel building along with the basement
Large-sized VARIODECK Edge dential towers, each 53 meters high. levels were formed with SKYDECK.
Tables and PROKIT Edge Protection The ostensibly irregularly-arranged,
ensured safe and efficient work ­triangular oriels determine the external MAXIMO and QUATTRO guaranteed
operations without any additional facade of the two residential towers. short construction times for both walls
facade scaffolding. and columns. For forming the walls,
The PERI Slab Table solution with the use of the MX Tie Technology in
­generously-dimensioned, 6 m long the MAXIMO Panel Formwork – with
­VARIODECK Edge Tables took into ties inserted from one side only –
account the construction of the up to meant spacer tubes and cones were
1.20 m cantilevered storey slabs. The not necessary, and thus required no
system-integrated side protection extra man on the opposite side.
ensured safe working conditions at all QUATTRO Column Formwork guaran-
Contractor
Hochtief Building GmbH, Munich times. Additional facade scaffold was teed safe working conditions and crane
Client/Project Development not required because the subsequently time-savings. It could be moved as a
LBBW Property Group, UBM Development AG, mounted PROKIT Edge Protection complete unit including the push-pull
Office Center Hirschgarten GmbH & Co KG
Field Service secured the slab edges of the complet- props, platform and ladder access.
PERI GmbH Germany, Munich

Tobias Knappke
Site Manager

“Workplace safety has always had the highest


priority for us. Thus, the VARIODECK Edge
Tables, including the anti-fall protection, as well
as the PROKIT Edge Protection was a safe
solution for all site personnel involved in the
construction work, and also led to a positive
overall impression of the jobsite. And with the
one-sided MAXIMO tie operations, we could
realize the bulk of the reinforced concrete walls
in a short construction period.”

174 175
Saglemi Housing Project, Prampram, Ghana Housing & Multi-Storey Projects

Monolithic residential construction in 3-day cycles

Contractor
Constructora OAS Ghana Ltd
Field Service
Fabio Luis Toldo
PERIcofragens, Lda. Portugal, Queijas Project Manager

“We opted for the UNO Formwork because


the system is simple to use and very
user-friendly. After a very short time, the floors
could be concreted in regular 3-day cycles; as
a result, we are able to stay ahead of the origi-
nally planned monthly schedule.”

In Ghana, affordable housing was The buildings were largely constructed hardening, first the walls were stripped
realized in a very short period of using the monolithic cast in-situ meth- followed by the slabs.
time by means of the monolithic od, i.e. a complete floor with 12 cm
construction method with the thick concrete walls and slabs concret- Altogether, 6 UNO formwork sets were
UNO Housing Formwork system. ed in one pour. For this, PERI provided in use in daily jobsite operations,
the best solution with UNO Housing designed for 3 different ground plan
The Saglemi Housing Project includes Formwork as the project-based prefab- versions. After a short familiarization
the realization of around 5,000 residen- ricated aluminum panels were easy period, the construction crews
tial units. In the first phase of construc- and simple to install, and without the achieved a regular 3-day cycle which
tion, 180 apartment blocks comprised use of a crane. For connecting the ele- meant 2 complete floors could be con-
of over 1,500 flats were built within a ments with the UNO Wall Wedge Cou- creted every day.
very short time. Each of the 3-storey pler as well as anchoring, a hammer
structures features 6 to 9 apartments, and wrench SW19 were sufficient; in
with 40 m² up to 85 m² living space addition, the UNO tie technology fea-
respectively. tures single-sided operations. After

The monolithic construction method with the


UNO Housing Formwork allows the industrialized
Over 500 complete floors were completed with Formwork planning and fabrication was carried out individually, always adapted to match The lightweight UNO elements together with production of the building shell. Installation work The support provided by the PERI specialists
the UNO Housing Formwork using a monolithic the respective building geometry. Window and door openings as well as the beams were only a minimum of different individual compo- takes place simultaneously with the installation of shortened the familiarization phase and accelerat-
construction method. also integrated in the PERI solution. nents simplified the handling and logistics. the reinforcement. ed the construction sequence.

176 177
Sasol Administration Building, Johannesburg, South Africa Housing & Multi-Storey Projects

Over 200.000 m² floor slabs brought into shape

Timothy Rowbottom
Contract Manager

“SKYDECK effectively addresses the issues of time, quality and cost.


It is extremely versatile and can be adapted to accommodate just about
any decking issue.”

The slabs were formed with the help of the In spite of the complex building geometry, work On the building corners, individually planned slab
SKYDECK system in rapid cycle sequences. could be carried out to a large extent with system tables suplemented the cantilevered-mounted
formwork. SKYDECK edge solution.

An extraordinary glass facade The floor slabs were formed with the In addition to detailed formwork plan-
encloses the new Sasol company SKYDECK Panel Slab Formwork in ning for the floor slabs, which was indi-
headquarters. With the help of rapid cycle sequences. Furthermore, vidually tailored for each level, imple-
SKYDECK, a 202.000 m² slab area both time and costs could be saved by mentation solutions for the bridge con-
was formed and brought into means of the systematic assembly structions were also designed.
shaped. sequence and lightweight elements MULTIPROP and PEP Slab Props
while dealing with the challenging served as the load-bearing system
Sandton is the financial and business building geometry. SKYDECK platforms which could be connected by means of
centre of Johannesburg. It is here that on cantilevered-mounted SLT 375 Main frames to form shoring towers. On the
Sasol, the international oil and chemical Beams ensured safe working condi- occasion of this major building project
giant, chose to build their new head- tions at the slab edges. Closing the with a total construction period of
quarters. The futuristically designed infill areas of the partly inclined columns almost 3 years, the contractor extend-
building provides a state-of-the art was also carried out with system com- ed his existing TRIO portfolio with the
working environment for around 7.000 ponents. In the area of the building´s SKYDECK system. By precisely match-
employees, featuring seven basement acute-angled corners, project-specific ing material deliveries from the PERI
levels of 114.000 m² and ten upper lev- slab tables were used with great suc- rental park to suit the construction pro-
els of 88.000 m². The different areas cess. cess, the on-site material requirements
are grouped around a central core and could be a easily adapted and effective-
connected to each other by means of ly managed the peak demands.
bridges.

Contractor
Aveng Grinaker-LTA
The administration building is characterized Field Service
The new Sasol headquarters has seven basement by obliquely-arranged building structure and PERI Formwork Scaffolding (Pty) Ltd,
and ten upper floors with a total of 202.000 m². ­cantilevered slabs. Midrand, South Africa

178 179
“villanova” Residential Complex, Vienna-Schwechat, Austria Housing & Multi-Storey Projects

MAXIMO and SKYDECK set a fast pace

Karl Derler
Supervisor

“With MAXIMO and SKYDECK, we chose


the right systems for this construction pro-
ject. Through our collaborative efforts, we
were able to maintain the tight schedule for
the shell and saved on additional costs.”

Contractor
Swietelsky Baugesellschaft m.b.H.,
Hochbau Ost, Grp. Nußdorf o. d. Traisen
Field Service
PERI Austria, Nußdorf

Using the MAXIMO Panel Form- great advantage as only 12 months


work and SKYDECK Slab Formwork, was scheduled for the shell construc-
the shell construction was complet- tion.
ed in only 12 months.
Consistent with the rapid progress
The name “villanova” embodies the through the use of MAXIMO for the
Italian approach to life, a message con- walls, all storey slabs were systemati-
veyed by the new residential complex cally and therefore effectively formed
at the Alanovaplatz which is situated with the help of SKYDECK. In particu-
close to the town centre. The villa-like lar, the logical and clearly specified
building complex was built on the site assembly sequence as well as the sim-
of the former brewery. Now, a modern ple handling due to the lightweight alu-
residential building with a total of 100 minum components reduced shutter-
apartments provides a reminder of the ing times. In addition, through the use
early Roman settlement in what is now of the SKYDECK Drophead System,
the urban district of Schwechat. the panels and main beams could be
used at an early stage for the next con-
For forming the reinforced concrete columns, MAXIMO 270 and MAXIMO 330 complemented each other perfectly The systematic assembly sequence along with 4 apartment buildings, each with 5 creting cycle in each case. This allowed
SRS Circular Steel Column Formwork was used – and, thanks to the MX Tie Technology, provided time-saving operations the low individual weights of the SKYDECK accel-
upper floors, are connected by 2 base- cost-savings to be effected along with
partly in combination with MAXIMO elements. from one side. erated the construction progress.
ment levels. The basement walls were reductions made regarding on-site
realized as far as possible using con- material requirements.
crete cast in-situ. For this, MAXIMO
Panel Formwork was used as was the
20 cm to 30 cm thick reinforced con-
crete walls of the upper storeys. The
single-sided MX Tie Technology result-
ed in a reduction of required anchor
points along with the simultaneous
elimination of spacer tubes and cones,
saved valuable construction time from
the beginning onwards. This was a

180 181
Jeddah Gate “E3 – Abraj Al-Hilal 2”, Jeddah, Saudi Arabia Housing & Multi-Storey Projects

3-day cycles with minimized crane requirements

Contractor Mobile RCS hydraulic aggregates and cylinders PERI specialists supported the smooth construc-
Azmeel Contracting & Construction Corporation reduced the cost expenditure for crane-independ- tion progress with continuous project assistance
Field Service ent climbing. and technical support.
PERI Saudi Arabia Ltd., Jeddah

The formwork concept with also had to maintain a very tight con- climbing rails and shoes. This allowed
self-climbing formwork, large-sized struction schedule. A coherent form- smooth and continuous construction
slab tables and manually-operated work concept, with its precisely-timed progress in regular 3-day cycles.
column formwork ensured rapid system utilization and competent
cycle sequences with minimized on-site support, guaranted fast and With the help of LICO Column Form-
crane requirements. mostly crane-independent cycle work, the reinforced concrete columns
sequences for the realization of the could also be crane-independently
As part of the ambitious Jeddah Gate walls, columns and slabs. formed. Then, the lightweight, 3 m
project a completely new city centre is high elements could easily be assem-
being realized on an area of around The walls of the central cores were bled and disassembled by hand. For
400,000 m² – complete with 6,000 formed in advance using VARIO GT 24 forming the individual storey slabs, use
apartments as well as office buildings, whereby the girder wall formwork was of large-sized slab tables reduced the
hospitals, schools, railway stations climbed with the help of the RCS Rail number of crane lifts required. As a
along with cultural and recreational Climbing System to the next level in result of the fast operating speed of
facilities. The Abraj Al Hilal 2 residential each case. Through the use of mobile the RCS Self-Climbing Formwork, the
complex features three high-rise build- self-climbing hydraulics, no crane was tables were also stripped after only
ings with a total of 326 apartments. required here. In addition, climbing 3 days and moved to the next section
operations could still be carried out each time with the transportation fork.
Mohsen Ghoneim For the construction of the 17 to with RCS even in strong winds as the
Project Manager 21-storey residential towers, crane formwork scaffolding was connected
capacity was limited and the contractor at all times to the building by means of
“The PERI slab tables ensured
easy striking and moving to the
next level. Thanks to the RCS
Climbing Formwork, we were
also able to climb every third day.
This accelerated the concreting
work and shortened the cycle
sequences for the core walls and
floor slabs.”

182 183
Skyscrapers and Towers

impress through their size and are also


increasingly being considered as archi-
tectural highlights and characterize the
skylines of many cities around the
world.

Modern-day types of construction and


range of methods allow the realisation
of sophisticated architectural designs.
The use of reliable climbing technology
rationalizes work operations and facili-
tates fast construction progress with-
out any interruptions – weekly cycles
can very often be completed much ear-
lier. An integral part of a formwork and
scaffolding solution is a project-specific
safety concept: with anti-fall protection
equipment for all stages of construc-
tion, safe construction site operations
particularly when working at great
heights, protection against wind and
weather also when subjected to high
wind speeds as well as instructing site
personnel at the start and during the
building project.

184 185
Alon Towers “BSR Center TLV”, Tel Aviv, Israel
3 climbing systems perfectly matched to one another

The self-climbing ACS P Platform variant was The RCS Climbing Protection Panel units climbed For forming the oblique-angled building corners –
adapted to suit the central 8 m x 10 m core crane-independently with the help of mobile due to the facade inclinations – specially designed
ground plan while suspended DOMINO elements self-climbing devices to the next floor each time. corner platforms were used which were based on
served for subsequently constructing the inter- system equipment.
mediate walls.

For a cost-effective execution solu- quality and safety standards. In addi-

3.70
tion, PERI engineers combined sev- tion, the strict construction schedule
eral climbing system variants. Here, as well as the limited crane capacity
climbing formwork and protection were taken into account.
panels were perfectly matched to
one another and tailored to meet The climbing formwork solution for the
the on-site requirements. building core was a combination of
ACS, RCS and CB in connection with
Alon Towers consists of two symmetri- VARIO GT 24 Girder Wall Formwork
cally arranged, 164 m high twin tow- and suspended DOMINO Panel Form-
ers. They are part of the new, modern work for subsequently completed inter-
“BSR Center TLV” office complex and mediate walls. With the decision to
define the skyline of Tel Aviv. A special construct the core in twin sequential
architectural feature is the X-shaped phases in each case, the cycle
facade design which is perceptible sequence was adapted to match the
from all sides: both towers taper to the execution of time-critical reinforcement
halfway point and then widen again to work. The circumferential enclosure
the top. and anti-fall protection of the top floors
of the shell construction in each case Contractor Dotan Hazan
Ashtrom Construction and Electra Construction
PERI Israel provided an ideally matched was realized with the RCS Climbing Ltd. Joint Venture
Project Manager
implementation concept on the basis Protection Panel, geometrically adapt- Architect/Project Planning
of the ACS and RCS Self-Climbing Sys- ed to suit the forward and reverse-in- MYS Architects/David Engineers Ltd. “A starting point of any achievement is passion. Less
Field Service
tems as well as self-climbing CB Plat- clined facade as well as being PERI F.E. Ltd., Rosh Ha'ayin, Israel
passion will achieve fewer results, same as small fire
forms. As a result, the construction designed for the required change of will provide less warmth. At PERI we found passion
crews could work very efficiently also inclination at heights of almost 80 m. for professionalism and providing the best service.
at great heights – protected against the An important part of the PERI Protec- Mutual passion for excellence creates success.”
wind and concealed from view as well tion Panel solution featured the inte-
as being crane and weather-independ- grated landing platforms which facilitat-
ent. The PERI comprehensive package ed temporary material storage and for
complete with planning services, the moving of loads with the crane.
on-site support and logistics ensured,
in particular, compliance with the high

186 187
SPRM Administration Building, Putrajaya, Malaysia Skyscrapers and Towers

Know-how from a single source for all construction tasks

For safe and time-saving execution over 40 m. Due to the 25 cm system Contractor
Mitrajaya Bhd., Puchong
solutions for the construction of the grid, the scaffolding could be flexibly Field Service
elevated high-rise complex, plan- adapted to suit the building's geometry PERI Malaysia
ning and delivery were provided with different set-up heights and circu-
from a single source. As a result, lar columns at inclined spatial angles as
the formwork and scaffolding could well as increased load concentrations.
be optimally coordinated with one Furthermore, aluminium flights of stairs
another. integrated in the birdcage scaffold
ensured optimum accessibility.
It would appear that the new adminis-
tration building of the Malaysian
Anti-Corruption Commission (Suruhan-
jaya Pencegahan Rasuah Malaysia, in Leslie Lim
short: SPRM) in the government dis- Project Manager
trict of Putrajaya stands on very shaky
foundations, because the first 30 floors “The know-how of the PERI engi-
of the three building complexes are neers proved to be invaluable for
elevated on delicate inclined supports. our project. Their individual, inno-
A massive intermediate level seems to vative planning services resulted
hover 40 m above the ground. in safe, productive and time-
saving execution solutions. A
For a comprehensive service from a large proportion of the overall
single source, PERI engineers planned concept was the use of PERI UP
and delivered the wall, slab and climb- which meant we could easily
ing formwork through to the most master the challenging shoring
appropriate type of formlining. In par- issues.”
ticular, the spatial working and shoring
solution on the basis of the PERI UP
Modular Scaffolding system ensured
the fast construction of a stable struc-
ture base from the beginning onwards.

With the help of RCS Climbing Form-


work units, CB Working Platforms and
BR Shaft Platforms, the vertical rein-
forced concrete components and circu-
lar inclined supports were constructed.
3.50

As formwork, the VARIO GT 24 Girder


Wall Formwork was mainly used. Fol-
lowing the fast working speed, PERI
UP was assembled as birdcage scaf- Working scaffold, bracing and shoring rolled Three elevated high-rise structures form the new
fold in a 1.50 m x 1.50 m basic grid. As On the basis of the RCS Rail Climbing System, into one: PERI UP subsequently followed as Above, slab tables on a PD 8 basis served for forming SPRM administrative centre (Suruhanjaya Pence-
43.00

the inclined circular columns could be efficiently birdcage scaffolding within the cycle of the the floor slabs; below, PERI UP ensured a safe trans- gahan Rasuah Malaysia; model image: Mitrajaya
a result, safe working and access levels
constructed. RCS Climbing Formwork. fer of loads. Holdings Bhd).
as well as corresponding intermediate
supports could be realized in order to
install ST 100 Stacking Towers as hori-
zontal bracing for temporary stabiliza-
tion of the inclined reinforced concrete
columns.

The dimensioning of the PERI UP was


especially coordinated to accomodate
the subsequent load-bearing function
in order to concrete the up to 1.80 m
high intermediate slabs at heights of

188 189
Warsaw Spire, Warsaw, Poland Skyscrapers and Towers

Safely to the top with optimally adapted climbing technology

General Contractor
Ghelamco Poland Sp. z o.o. Sp.K.,
Warsaw, Poland
Ryszard Dąbek
Contractor (Shell Construction) Project Manager
Monting Sp. z o.o., Warsaw, Poland
Field Service
PERI Poland Sp. z o.o., Płochocin Office z o. o.
“Long before construction began, we developed an efficient and customized formwork solution
together with the planners, contractor and PERI. PERI´s special experience in high-rise building
construction helped us to maintain the tight construction schedule. Also in this project, it con-
firmed once again that the know-how of the PERI specialists, in particular for hydraulic climbing
formwork, had a decisive influence on the successful completion of a project.”

The 220 ​​m high, waist-like office Protection Panel was lifted upwards by advance while the formwork for the
tower with an elliptical ground plan means of mobile climbing devices. semi-circular outer walls of the core
is flanked by a 55 m high building on was suspended on the ACS G Gallows
each side. The core elements of the One of the key challenges was adapt- variant. In the process, the VARIO GT 24
comprehensive formwork and scaf- ing the RCS Climbing Protection Panel Girder Wall Formwork enabled a high
folding solution were the self-climb- to match the variable elliptically-shaped degree of dimensional stability and
ing formwork for the core of the storey slabs of the office tower. In exemplary concrete surfaces.
Warsaw Spire as well as the full-pe- addition, a weekly cycle per floor was
rimeter climbing protection panel. necessary to maintain the planned In combination with rentable system
short construction period. To ensure components taken from the VARIOKIT
Efficient and safe technology along that the protection panel was always Engineering Construction Kit, an RCS
with a number of additional services securely connected to the building, Landing Platform served as an erection
ensured that the tight construction ­different cantilevered slab shoes were area for a PERI UP Stair Tower. It pro-
schedule was successfully maintained. used for horizontally anchoring the vided continuous access to the top
The PERI formwork solution took into climbing rails to the floor slabs thus floors regardless of how the assembly
account both the challenges of the compensating for the projections and of the prefabricated stairs in the build-
complex building form as well as mak- recesses in place between the floor ing core was progressing. For forming
ing it possible to comply with the slabs. Three platforms provided access the slabs, the SKYDECK Drophead Sys-
strictly defined construction phase. The on all sides for pre-tensioning the rein- tem significantly reduced on-site mate-
key element was the use of hydraulic forced concrete slabs. rial requirements. A PERI UP working
climbing systems because the climb- scaffold – a combination of frame and
ing formwork and climbing protection For forming the core walls, two ACS modular scaffolding – was subsequent-
panel could move from floor to floor self-climbing versions were used: the ly used for the facade work.
without the need of a crane: the ACS ACS P Platform system provided gen-
used a climbing device with 100 kN lift- erously-sized storage and working
ing power while the RCS P Climbing areas for the core walls formed in

For the two flanking office towers, SKYDECK was Mobile climbing units lifted the rail-guided RCS PERI UP Facade Scaffolding allowed fast and safe
supplemented at the slab edges with slab tables. Climbing Protection Panel from storey to storey. execution of all reworking operations

190 191
BraWoPark Business Center II, Braunschweig, Germany
Construction time reduced to 7 days per floor

Arwed Kähler
Project Manager

“With SKYDECK and RCS, we chose the right


system combination. As a result, we could –
together with our construction team – reduce our
own deadlines from 12 to 7 days per floor.”

Contractor The 70 m high-rise building and the 120 m long


Köster GmbH, Osnabrück base construction were completed in a concrete
Field Service shell realization phase of only 10 months.
PERI GmbH Germany, Düsseldorf

With the SKYDECK Panel Slab project participants resulted in a remark- Landing Platform which was used for
Formwork and RCS Climbing Pro- ably short implementation period: moving and intermediate storage of
tection Panel, the floors in the high- ­planning start was mid-2012, the first formwork materials.
rise BraWoPark business centre excavators arrived in April 2014 and,
could be completed in regular after only 10 months of construction, The storey slabs were also formed
weekly cycles. The minimized shut- the entire building shell was completed crane-independently. Lightweight alu-
tering times and crane operations with a total floor area of 19,000 m². minium SKYDECK components, sys-
accelerated the construction pro- tematic assembly sequence and the
gress and ensured that the self-set Together with PERI specialists, the site low number of props required acceler-
schedule of 12 days for each floor management team developed a form- ated the shuttering procedure; in addi-
could be reduced by an impressive work concept that ideally matched the tion, the SKYDECK Drophead System
5 days. ambitious construction schedule and facilitated early striking. Also the fact
project requirements. The two topmost that the total number of infill areas was
With its slender, oval-shaped ground floors under construction were com- below 5% ensured rapid moving proce-
plan, the 70 m high Business Center II pletely enclosed with the help of the dures. During construction of the base
has put a definitive stamp on the RCS Climbing Protection Panel. This level slabs, SKYDECK Platforms also
BraWoPark complex at the Braunschweig enclosure served as protection against guaranteed a high level of safety at the
main railway station. The 20-story falling and reliably shielded the working slab edges. PROKIT anti-fall protection
high-rise building, together with the area from the effects of the wind and ideally supplemented the PERI execu-
5-storey, 120 m long and likewise only weather. Thanks to the mobile RCS tion solution and consistently imple-
15 m wide base construction, provides climbing hydraulics, no crane was mented the safety concept on all floors
space for more than 1,000 excellently required for the rail-guided moving pro- for shell construction operations and
equipped office workplaces. The good cedure. An integral part of the PERI finishing work.
and intensive cooperation between all climbing concept was the RCS MP

192 193
JKG Tower, Jalan Raja Laut, Kuala Lumpur, Malaysia
High level of safety – increased productivity

For the construction of the high-rise The PERI complete solution consisting safe working conditions at all heights
building complex – a 32-storey office of formwork, scaffolding and related combined with easy handling with
tower together with a 13-storey services guaranteed safety at all trouble-free adaptation to suit the dif-
parking facility – safety was given heights and rapid construction pro- ferent building geometries.
the highest priority. Part of the PERI gress. The Climbing Protection Panel
formwork and shoring solution was, RCS P served as a gap-free enclosure PERI UP flights of stairs for safe
among other things, a correspond- for the top 3 storeys under construc- access of the higher-positioned work-
ing training programme for the con- tion in the building shell. As a result, ing areas supplemented the compre-
struction team. The high level of the construction team could also work hensive PERI solution as much as the
safety thus achieved ensured an at great heights with more productivity. formwork and scaffolding solutions for
increase in productivity: 3 floors Mobile self-climbing devices reduced constructing the massive floor slabs
were added each month during con- crane requirements on the jobsite. with thicknesses of up to 1.00 m as
struction of this imposing tower. Integrated into the climbing system well as the simultaneous concreting of
was an RCS Landing Platform which the large-sized beams. An extensive
served as a temporary storage area range of planning services, along with
and for moving the loads into the other a competent PERI supervisor on site,
storeys with the crane. made a further valuable contribution
for maintaining the tight schedule and
For constructing the core walls, VARIO budget requirements.
GT 24 Girder Wall Formwork was con-
Contractor nected with CB 240 Climbing Brackets With protection provided by the RCS Enclosure,
IJM Construction Sdn Bhd to form large-sized units. The allowed Construction of the elevator and stairwell shafts work could be carried out more safely and produc-
Field Service took place in advance with the help of a CB/VARIO tively whereby the perforated steel sheeting pre- PERI UP stair towers provided safe access for
PERI Formwork Malaysia Sdn. Bhd Climbing Formwork solution. vented any heat accumulation. reaching the higher-positioned working areas.

Ngow Whoong Leong


Project Manager

“The level of safety which the RCS Climbing Protection Panel provided us is a great
advantage on high buildings. Without worrying that something might fall to the
ground, the construction team could concentrate better on the work at hand due to
the complete enclosure. The good results we achieved is proof that we chose the
right formwork provider for this unique project. We could rely on PERI´s huge experi-
ence for all the construction tasks.”

194 195
ISET Tower, Jekaterinburg, Russia
Circular structure with customized climbing solution

Contractor
Ekaterinburg-City, Ltd.
Field Service
PERI Germany, Weissenhorn
and PERI Russia, Noginsk

3.60

A customized PERI climbing form- cooperation with the site management Girder Wall Formwork System and was
work solution supported the rapid – with the focus placed firmly on the result of a perfectly coordinated
construction progress of the 209 m site-compliant execution. allocation of tasks. PERI engineers in
high ISET Tower. Both the crane-in- Germany developed the range of
dependent self-climbing formwork In the lower storeys, there are six cen- assembly plans whilst the required cut-
for the core walls as well as the trally-arranged elevator shafts with to-size timber formers were realized at
climbing protection panel on the internal dimensions of only 2.30 m x the PERI facility in Moscow. After the
outer edges of the building could be 3.00 m. For this, the construction crew individual components had been deliv-
adapted to suit the circular ground used the self-climbing ACS S Shaft ered, site personnel assembled the Evgeni Golovin
plan without requiring any special Formwork whereby the climbing formwork units on the jobsite – an Chief Engineer (UGMK)
components. device was positioned in the centre of ­efficient and cost-effective execution Andrei Putschkov
the shaft. The TRIO Panel Formwork solution. General Manager (Wisotka)
The 52 floors of the high-rise building and the trailing working platform were
provide space for 250 private apart- suspended on the climbing device. The RCS Climbing Protection Panel “We decided to use the proven PERI
ments and are characterized by the From floor 28 onwards, the geometries completely enclosed the building self-climbing formwork systems,
­circular floor plan. The core of the change in the core of the building: six edges of the uppermost floors still because they are easy to handle and
building was also designed as a central smaller elevator shafts merge into four under construction. This protected site ensure complete safety in high-rise
circular structure. The PERI design con- larger ones. At this point, the shaft personnel against falling and facilitated construction. PERI specialists have
cept was based on the ACS and RCS formwork was coupled together and an safe, continuous working operations consistently provided us with opera-
self-climbing technology and also took ACS Multi-Unit Aggregate then simul- also at great heights – sheltered tional support.”
account the special arrangement of the taneously lifted the complete sets of against the wind and regardless of the
elevator shafts as well as high wind formwork from floor to floor. weather. This meant up to three stand-
loads. All working steps along with any ard floors per month could be realized.
required adaptation measures were The formwork for the circular core
clearly coordinated in advance in close walls was based on the VARIO GT 24

196 197
Hotel Mélia La Défense, Paris, France Skyscrapers and Towers

Complex shape – all-round safe enclosure

Contractor
Bateg / CBC,
Velizy-Villacoublay, France
Jean-Francois Delmas
Field Service Senior Construction Manager
PERI SAS, Bureau central
de Meaux, France
“The Hotel Mélia itself is a real technical challenge whilst
the site surroundings also provide severe restrictions.
The PERI climbing formwork solution, based on the RCS
system, fully meets our requirements – both in terms of
safety as well as use.”

Thanks to the modular design of


the RCS Rail Climbing System,
the four bracket variants could be
optimally adapted to match the
complex building geometry. An
integral part of the PERI solution
were the landing platforms which
provided quick and safe transport
of materials.

The PERI climbing solution for the guaranteed. The complex building floor ground plan which resembled a ship's
centrally located, new hotel build- plan with curvatures, offsets and differ- bow; in addition, it facilitated the fast
ing served as an enclosure as well ent angled walls presented further assembly of precast parapets.
as formwork support. It increased challenges during the planning and
safety levels for the construction execution. As a rear protective wall on the RCS
team and accelerated assembly of Climbing Formwork, the construction
the precast parapets. For the different areas of the building, team used floor-to-ceiling side mesh
the PERI concept provided four differ- barriers from the PROKIT Safety Sys-
The 87 m high Hotel Mélia high-rise is ent climbing versions on the basis of tem. The PROKIT was additionally cov-
in an exposed location directly at the the RCS Rail Climbing System which ered with tarpaulin so that pedestrians
entrance to the Paris business district, fully complied with the requirements of could safely walk past. In addition to
“La Défense”, the largest office district safe and rapid construction progress the climbing solution, PERI also sup-
in Europe. Due to the confined condi- through specially adapted platforms. ported the rapid construction progress
tions on the construction site, crane One particular challenge was the with the planning and delivery of
time for the formworking operations design of the forward and reverse-­ PERI UP Shoring and GRIDFLEX
was to be minimized; in addition, unob- angled protection panels for the arch- Girder Grid Slab Formwork.
structed and safe pedestrian access for shaped facade. PERI provided an all- Several RCS Climbing Rails were Construction of the floor slabs was Both the Hotel Meliá (in the foreground) and the 195 m high Tour Majunga
anchored on the parapets and carried out with help of GRIDFLEX (in the background with ACS Self-Climbing Formwork) were part of the
the entire construction period had to round enclosure adapted to suit the ­additionally fixed to the slab. Girder Grid Slab Formwork system. ambitious new construction and renovation concept, “La Défense 2015”.

198 199
International Towers Sydney, Barangaroo South, Australia Skyscrapers and Towers

LPS Climbing Protection Panel optimises construction time

The protection panel units up to 18.50 m high Two RCS Landing Platforms were integrated into Over 700 linear metres of PERI LPS enclosure
climbed by means of mobile climbing hydraulics to the LPS enclosure on each tower and supplement- secured and accelerated construction work on the
the next floor without requiring a crane. ed with additional protective meshes. three high-rise towers.

In order to comply with the tight With the ambitious Barangaroo Rede- viding complete protection at all times.
building schedule, PERI Australia velopment Project, Sydney's city cen- Foldable covers at the base of the
engineers developed a comprehen- tre was redefined in a westward direc- climbing protection panel guaranteed
sive formwork and safety concept tion on the 22-hectare former container safe working operations in the areas
that was based on the LPS climbing port facility. The ITS (International Tow- below. In particular, the comprehensive
system. The use of mobile hydraulic ers Sydney) high-rise complex forms PERI solution took into consideration
units saved valuable crane time and the central element of the Barangaroo the varying floor heights of between
thus accelerated working operations South sub-project. Three office towers, 3.80 m and 5.50 m while working plat-
on this major construction site. with 39, 43 and 49 storeys respective- forms on the slab edges provided up to
ly, rise up to a height of 217 m. 75 cm working spaces for pre-stress-
ing the reinforced concrete slabs. Inte-
The housing with the lightweight LPS grated into the PERI climbing solution
General Contractor climbing protection panel units reliably were two RCS landing platforms which
Lend Lease Structures, Sydney protected site personnel working in the served as temporary storage and mov-
Field Service
upper floors under construction against ing of materials.
PERI Australia Pty. Ltd. Glendenning
falling. Very light grid elements
ensured a high level of safety and A high level of safety along with opti-
wind-protected working areas due to mised construction processes was David Langford
the close-mesh design while the per- guaranteed through the mobile hydrau- Site Manager
meable structure allowed light into the lic climbing devices. As a result, no
building and simultaneously reduced crane was required for moving the LPS “Due to the close cooperation between Land
the load on the anchoring in the build- protection panel units. This speeded Lease Structures and PERI, a solution could be
ing. Then, the protection panel units up construction progress significantly realized which accommodated our comprehen-
were an impressive 18.50 m high and as forming and concreting as well as sive range of safety requirements. In addition,
provided extremely safe working condi- climbing could take place at the same the mobile climbing hydraulics of the LPS system
tions for up to 5 floors at the same time early in the morning. enabled us to free up crane time and helped to
time. maintain the tight construction schedule.”

The LPS telescopic mesh screens


could easily be adapted to suit the
respective building floor plans thus pro-

200 201
56 Leonard Street, New York, USA
Storeys stacked with PERI modular construction systems

Tom McGeown
Project Superintendent

“The 56 Leonard Street project


had over 300 cantilevered balco-
nies that required a perimeter
­protection system with custom
solutions – and PERI was able to
meet the challenge.”

Offset-arranged floors and countless cantilevered The Swiss team of architects, Herzog & de Contractor
balconies required a detailed formwork and ­Meuron, designed the exceptional, 250 m high Sorbara Construction Corp., Lynbrook
­enclosure concept. residential tower in Manhattan. Architect
Herzog & de Meuron, Basel
Field Service
PERI Formwork Systems Inc., New York, USA
and PERI Polska Sp. z o.o., Płochocin, Poland

Floor after floor, the exclusive resi- s­ toreys give the appearance of being The diverse features of each floor
dential tower gives the impression stacked or pushed into one another. required detailed formwork planning as
of being stacked from bottom to well as static calculations for each
top. The staggered floor slabs and For the realization of the floor slabs, stage during the construction. Safety
in part wide cantilevers required a including the countless recesses and for all site personnel and passers-by
detailed formwork and enclosure cantilevers, PERI engineers developed was given absolute top priority
concept to be developed by PERI´s a project solution on the basis of renta- throughout. In addition, the PERI solu-
American and Polish project team. ble modular construction systems. tion took into consideration the
RCS Climbing Protection Panel units, in extremely cramped conditions due to
56 Leonard Street is both the name combination with wide cantilevered the central inner-city location along
and address of an extraordinary sky- slab tables, guaranteed safe working with maintaining the tight construction
scraper in Manhattan. The slender conditions on all sides. In particular, schedule.
tower rises to a height of 250 m and transferring the loads to the external
features 145 luxury apartments and corners was a big challenge for all
10 penthouses on close to 60 floors. ­project participants. Here, aluminium
Swiss architects, Herzog & de Meuron, MULTIPROP Post Shores together
equipped the building with an eye-catch- with core components from the
ing new design. More than 300 irregu- ­VARIOKIT Engineering Construction
larly arranged balconies cantilever out- Kit formed geometrically and statically
wards from the glass facade while, in adapted supporting systems which
some places, the floors are offset ­reliably carried the high loads into the
inwards. As a result, the individual lower-positioned floors of the building.

202 203
Providence Tower, London, Great Britain Skyscrapers and Towers

Safe working conditions without interruptions

RCS rail-climbed the 45 floors of the


Providence Towers and, as climbing
formwork together with protection
panel, facilitated efficient and safe
working procedures without any
interruptions.

Circular forms and cascaded building


structures characterize the “New Provi-
dence Wharf” residential project on
the much sought-after Thames
Embankment location in London. In
Contractor recent years on a 3.3 hectare, former
John Reddington Ltd., Borehamwood
Field Service
derelict industrialsite in the Docklands
PERI Ltd. UK, Rugby areain the eastern part of the capital,
exclusive apartments as well as offic-
es, retailstores, restaurants and various
culturaland recreational facilities have
been realized in several phases.

With its 45 storeys, the 136 m high


Providence Tower dominates the sur-
rounding buildings. The interaction of
the apartment and high-rise hotel with
the oval ground plan and balconies
arranged in a wind vane fashion with
the likewise circular-shaped ground
floors features a characteristic architec-
ture.

The formwork concept for the high-rise


complex was based on the broad PERI
product range. As a result, the most
appropriate system was used each
time to suit the different requirements.
In particular, the strict schedule, strin-
gent safety requirements and compact
construction site with very limited stor-
age and crane capacities required well
thought-out and coordinated PERI
implementation planning. For forming geometry, RCS was combined with 20.32
the reinforced concrete slabs, SKYDECK TRIO Panel Formwork. The variable Michael Riordan
was used with MULTIFLEX supported core ground plan was likewise taken Project Manager
through aluminium MULTIPROP Slab fully into consideration as well as the
Props. With the help of RUNDFLEX upwardly tapering wall thicknesses. In “We used a complete range of PERI
and TRIO, the walls could also be con- addition, the RCS System served as a equipment, which have all been engi-
creted in fast cycle sequences and, if climbing protection panel for complete neered towards our construction speci-
required, combined with SB Brace enclosure of the building shell floors. fications. We saved time, ensured
19.78

Frames and CB Climbing Platforms. This meant that site personnel were safety and the climbing systems ena-
protected against falling and the bled us stick to the project time scale
The RCS Rail Climbing System formed effects of the weather at all times. without having to stop and start.”
a cost-effective basis for efficient and This facilitated safe and very produc-
safe construction of the high-rise core tive working conditions also at great
and floors. As formwork scaffolding for heights.
the in part narrow and angular shaft

204 205
Al Habtoor City Towers, Dubai, United Arab Emirates Skyscrapers and Towers

3 high-rise buildings steadily rising in 5-day cycles

Contractor
Al Habtoor Leighton Group (HLG), Dubai
Field Service
PERI L.L.C., United Arab Emirates

Slab tables with the integrated Table Swivel Head The PERI Climbing Formwork solution is based on different ACS variants
and PEP Ergo Slab Props are an integral part of individually adapted to suit the project requirements. Centerpiece is the
the comprehensive PERI complete solution. climbing hydraulics with the ACS Climbing Device.

The Al Habtoor City Towers are 3 two 307 m high skyscrapers and one of the ACS Self-Climbing Technology
high-rise buildings in Dubai which with a height of 213 m are steadily and VARIO GT 24 Girder Wall Form-
are simultaneously being realized, reaching higher and higher into the sky. work, a systematic, continuous work-
eventually reaching heights of At the beginning of 2017, close to flow has been achieved. Climbing,
around up to 300 m. The decisive 1,500 new exclusive apartments will shuttering,concreting and striking can
factor for ensuring compliance with be available in the desirable and highly take place in regular 5-day cycles with-
the short construction period is the sought-after residential area on Sheikh out requiring any crane support. In
formwork concept for the rein- Zayed Road. Massive reinforced con- addition, the different ACS versions
forced concrete cores. Here, the crete cores with very impressive have been perfectly matched to each
modular ACS Self-Climbing Tech- dimensions form the respective cen- other so that two placing booms for
nology facilitates high productivity tres of the three high-rise buildings, every core respectively can be climbed
and short cycle times. including the wing walls which feature at the same time. Due to the non-de-
outer dimensions of 40 m x 32 m. pendence on crane capacity as well as
The Al Habtoor City Towers skyscraper The focus of the PERI complete solu- not being affected by the weather,
complex is currently one of the largest tion therefore is very much on the there are no work stoppages.
high-rise building projects in Dubai. climbing formwork concept for the
Within the space of only 32 months, high-rise building cores. With the help

The two 307 m high-rise structures each have 75 floors while the third building reaches a height of 213 m and has
52 floors. The core and supporting walls are climbed in advance and crane-independently with ACS and VARIO.
For each high-rise core, two placing booms are carried with the help of the ACS Self-Climbing System.

Hayder Awni
Project Manager

“PERI´s ACS system has once again


proved its uniqueness. We can safely
and quickly realize our very complicat-
ed core wall as well as in a very high
quality with the ACS without having to
utilize the crane. This is a big advantage
on our construction site.”

206 207
Torre Banco Macro, Buenos Aires, Argentina Skyscrapers and Towers

Bank high-rise building with elegant tower finish

The ovate ground plan of the high-rise building MULTIPROP shoring towers up to 16 m high The edge beam construction for the tower finish Contractor
develops into an elegantly curved roof landscape were used to provide the form-giving load-bear- placed very high requirements on construction Caputo S. A.
more than 100 m high. ing system for the reinforced concrete edge operations. Architect
beams. Pelli Clarke Pelli Architects
Field Service
PERI S.A., Buenos Aires, Argentina

The modern architecture with its


stylistic features placed high
demands on the execution of the
building work. For the construction
of the bank high-rise structure,
which was designed by César Pelli,
the requirements could be met with 30th floor
35.25

the help of a customized formwork Standard floor


and shoring solution while simulta- Martín Bredda
neously optimizing the work perfor- Site Manager
mance.
”In particular, the upper part of
The Torre Banco Macro is the new the tower with its distinctive
headquarter of the Argentinian bank of geometry and the varying inclina-
the same name. Star architect, César 47.44
tions as well as the load transfer
Pelli, provided the 135 m high office to different assembly levels pre-
tower in the centre of Buenos Aires sented substantial challenges.
with a very distinctive top section The PERI solution adapted itself
which features an elegantly curved perfectly to suit the given require-
rooftop landscape. At the same time, ments and allowed us to optimize
the otherwise oval almost egg-shaped which then ensured fast cycle In order to form the three-dimensional the work performance. I would
ground plan tapers upwards with the sequences. When forming the core spiral reinforced concrete edge beams like to especially highlight the
outer edges of the longitudinal sides walls, the PERI solution – on the basis of the upper floors at a height of 135 m, engineering performance of PERI
transforming from a convex to a con- of the VARIO GT 24 Girder Wall Form- lightweight MULTIPROP Alu Props – through their support and the
cave shape in the upper quarter. work system – likewise fulfilled the with MRK Frames were connected to constant exchange of ideas with
high requirements. The core geometry create load-bearing shoring towers. our site management, we could
For construction of the 1.300 m² stand- was extremely complex but, in spite of Here, the modular system allowed work out the best solution.”
ard floors, PERI´s Argentinian engi- this, the 3.90 m high core walls could flexible adjustment and extension pos-
neers designed a project-specific slab be realized in architectural concrete sibilities. The 4-legged and multi-leg-
table solution. A total of 42 rectangular quality. For the slabs and walls, the ged MULTIPROP towers were realized
and trapezoidal slab and edge tables quantities of equipment required on with variable heights ranging from 5 m
were individually assembled based on site were determined so that efficient to 16 m – while taking into considera-
4 different radii and subsequently working operations were realized with tion different assembly areas and
adjusted to suit the oval ground plan cost-effective material usage. intermediate levels.

208 209
Cultural buildings

are mainly used as public meeting


places. In the form of theatres, muse-
ums or sports facilities, they are very
often characterized by extraordinarily
high architectural standards.

The complex geometries and fre-


quently high architectural concrete
requirements of these structures
have an impact on the planning and
realization. Due to the fact that these
places are used by the general public,
e.g. for concerts and other public
gatherings, this often results in higher
load assumptions, load concentra-
tions and spacious access points and
emergency escape routes which must
be kept free – a challenging task for all
project participants.

210 211
“Humboldt Forum” City Palace, Berlin, Germany Cultural Buildings

Cost-effective formwork and scaffolding solutions from one source

Bernd Dommack
Senior Site Manager

“I rate the PERI contribution very highly. All


requirements were completely fulfilled and ­
the tight construction schedule was also main-
tained. In addition to the fast shuttering and
moving times with MAXIMO and SKYDECK,
I would like to especially praise the on-site pro-
ject support along with the flexible, operative
and process-oriented cooperation with the
The planning and supply of formwork and scaffold- Lightweight and flexible SKYDECK and MULTIPROP The 70 m high cupola roof towers above the 180 m The PERI UP and VARIOKIT Modular Construction PERI engineers.”
ing from one source created a synergy effect for System Components made of aluminium saved long city palace which, behind its historical Baroque Systems ideally complemented each other for the
the site management team. both time and money when forming the storey appearance, serves as a modern-style Humboldt temporary transfer of loads from the steel cupola.
slabs. Forum for exhibitions.

Contractor
Hochtief Building GmbH, Rohbau/Industriebau Berlin
Field Service
PERI GmbH Germany, Berlin

For the reconstruction of Berlin´s savings during all shuttering and strik-
City Palace, PERI supplied cost-effec- ing operations. For forming the rein-
tive formwork and scaffolding solu- forced concrete slabs, systematic shut-
tions from one source. In addition to tering operations could be carried out
fast shuttering and moving times, with a total of 10,000 m² SKYDECK
the on-site support provided by the materials and – due to the low individu-
PERI engineers in particular ensured al weights – easily stripped again. The
that the very tight construction Drophead System also ensured fast
schedule could be maintained. cycle sequences with a simultaneous
reduction in material usage. Support
In order to ensure that rapid construc- for the large slab heights was provided
tion progress could be realized, large by the lightweight MULTIPROP Alumi-
quantities of formwork and scaffolding num Props which, in turn, could be
materials were in everyday use. In addi- supplemented by shoring towers creat-
tion to the provision of modern and ed using MRK Frames.
time-saving systems, full consideration
of all construction tasks in particular Due to the PERI solution with external
was an important element of the PERI CB Climbing Platforms, no facade scaf-
overall solution. The well thought-out folding for the shell construction was
safety technology, provision of pro- required. In the area of the main
ject-specific special formwork assem- entrance on the west side, PERI Berlin
blies, project management by the PERI also provided ready-to-use customized
project leader as well as the planning special formwork to the construction
and supply of formwork and scaffolding site. For the circular reinforced con-
from one source had an extremely pos- crete walls of the cupola, RUNDFLEX
itive effect along with accelerating the Circular Formwork was used together
work processes. with FB 180 Folding Platforms. The
final stage of the cupola construction
Over 6,000 m² of MAXIMO Panel took place using PERI UP Shoring and
Formwork with the one-sided MX tie Working Scaffold.
technology guaranteed significant time

212 213
SNFCC Cultural Center, Athens, Greece Cultural Buildings

Earthquake-proof shoring solution


for new iconic structure in Athens

The new cultural centre in the transverse and longitudinal directions.


south of Athens is based on the In addition, full-surfaceworking levels
innovative design by the Italian star adapted to match the inclined course
architect Renzo Piano. PERI sup- of the roof accelerated connecting and
ported the construction of this supplementary operations with in-situ
extraordinary project with a com- concrete and provided maximum safe-
prehensive formwork and scaffold- ty. Specially designed, floating sup-
ing solution, continuous on-site ports minimized the movements of the
supervision along with a well scaffold construction and reliably pro- Michalis Papafilippou
thought-out logistics concept. vided the required earthquake protec- Site Manager
tion also during the execution phase.
The two distinctive main buildings – the Load distribution took place with the ”We are extremely satisfied with
National Library and Greek National help of VARIOKIT system components the PERI systems as well as the
Opera – are located at the rear of a taken from the PERI rental park. comprehensive service – in par-
man-made hill which is the side closest ticular, with the competent appli-
to the sea. The sloped roofs of the The VARIO Girder Wall Formwork and cation engineering, logistics and
buildings form, as it were, an extension the SRS Column Formwork fulfilled the the on-site project support. In the
of the incline. high architectural concrete require- process, PERI has helped us to
ments for the walls and columns. The successfully realize this challeng-
Similar to a flying carpet, the roof con- up to 32 m high reinforced concrete ing project. Especially the PERI
struction of the National Opera is sus- retaining walls which separate the arti- UP modular scaffold with its high
pended at a height of 40 m above the ficial hill from the rest of the park were degree of flexibility and light-
actual building roof, supported by 30 also realized in an architectural con- weight components which could
filigree steel columns. For constructing crete finish. PERI engineers took into be optimally adapted to suit the
the 10,000 m² canopy, the PERI UP account the defined arrangement of complex geometry. PERI UP has
shoring solution fulfilled a wide range the panel joints and anchor points in supported us throughout all con-
of functions. It served as a support for accordance with the design specifica- struction phases by guaranteeing
the prefabricated ferrocement ele- tions whilst FinPly formlining screwed fast working operations along
ments and simultaneously allowed the on at the rear also ensured immaculate with providing a high level of
fine adjustment of these modules in concrete surfaces. safety and efficiency.”

Contractor
Stavros Niarchos Foundation Cultural Center (SNFCC) in Athens: designed by Renzo Piano, the JV Impregilo S.p.A – Terna S.A
construction of the cultural centre with the National Library and State Opera was provided with Architect
For earthquake-resistant implementation, PERI UP substantial support by the Stavros Niarchos Foundation (SNF) – an economic commitment for the Renzo Piano
was supported on a load-distributing VARIOKIT con- CB Climbing Brackets served as a platform The retaining walls which separate the artificial future of Greece. The man-made hill with its steadily rising gradient in the direction of the sea Field Service
struction. ­system for the VARIO Wall Formwork. hill from the rest of the park are up to 32 m high. forms an alignment with the building´s roofs. PERI Hellas Ltd., Koropi

214 215
Museum of Tomorrow, Rio de Janeiro, Brazil Cultural Buildings

3D formwork solution
for meeting the highest architectural demands

Edilson Costa
Site Manager

”The combination of different PERI formwork


and scaffolding systems as well as efficient
engineering support was the key factor in
ensuring that the concrete construction chal-
lenges we faced could be mastered. In particu-
lar, the on-time deliveries of the pre-assembled
formwork units enabled us to realise Rio’s new
landmark.”

Contractor
Consorcio Porto Rio (Odebrecht Engenharia, OAS Engenharia, Carioca Engenharia)
Architect
Santiago Calatrava
Field Service
PERI Brazil, São Paulo and PERI Germany, Weissenhorn

A customized PERI formwork and For the 3D planning, the Weissenhorn


scaffolding solution with 3,500 pro- engineers were supported by experi-
ject-specific special formwork ele- enced specialists from the PERI sub-
ments ensured that the realization sidiaries in Spain and Poland. The
of this extraordinary museum was respective assembly plans and data
carried out within the specified provided the basis for the dimensional-
time-frame and budget. ly accurate CNC-controlled cutting of
the formwork units and final assembly
Located on the highly prominent Pier at PERI´s facility in Sao Paulo. Here,
Maua, this futuristically designed build- CNC wood working equipment was
ing was designed by the Spanish archi- used to process around 60,000 m²
tect and engineer, Santiago Calatrava, chipboard to create the formwork units
and extends 300 m into the sea. The in two-shift operations for the single
cantilevered roof and facade with mov- and double-curved formwork elements.
ing elements ensure optimum air con- 25 formwork erectors ensured that
ditioning. Two storeys are connected between 10-20 ready-to-use custom-
by means of inclined ramps and have a ised elements were delivered to the Supported by PERI UP shoring and working scaffolds, as
total area of 5,000 m² which will show- site every day – just-in-time according 3D planning, assembly and material scheduling At the PERI facility in São Paulo, over 3,500 well as a VARIOKIT raised formwork unit, the customised Realization of the museum was based on a well-
were well timed and carefully coordinated to suit formwork elements were accurately manufac- elements could be assembled on-site to form a complete thought out modular system concept and com-
case trend-setting exhibitions and tech- to the construction schedule – over a
the construction process. tured in very high quality. 3D formwork construction. pleted on time and within budget.
nologies. period of 13 months.

In order to allow the complex concrete In order to be able to cost-effectively


design of the museum to become reali- realize such exceptional formworking
ty, PERI planned, produced and deliv- tasks, a high proportion of system
ered more than 3,500 project formwork components were used. In addition,
elements, mostly double-curved 3D VARIO basic elements were selected
formwork units. For the comprehensive which allowed efficient handling on the
formwork and scaffolding planning jobsite – similar to system formwork.
together with the assembly of the Furthermore, three supervisors provid-
formwork elements, international PERI ed support for the extensive on-site
teamwork was responsible throughout. formwork operations.

216 217
Mausoleum of Martyrdom in the Cultural Buildings

Polish village of Michniów


Customized system solution for complex
architecture

MULTIPROP shoring towers and VARIOKIT sys- For the characteristic, wood-like surface structure, The PERI formwork concept minimized the use of
tem components formed the up to 14.75 m high a special plaster was applied by means of a roller special formwork – as a result, the wide range of
supporting structure – together with the TRIO template. This required a consistently high quality reinforced concrete components with numerous
panel formwork, the partly inclined, up to 1.50 m of the concrete surface finish which was achieved offsets and inclined surfaces could be economical-
thick sandwich-type reinforced concrete walls through the use of the TRIO panel formwork. ly constructed.
could be cost-effectively realized.

The museum features a traditional sented through the gradual disintegra- shoring on the basis of mainly rentable
village hut which gradually falls tion of the hut, and is a permanent system components. The proven TRIO
apart. Numerous offsets and reminder of the mass murder of the panel formwork provided the optimal
inclined surfaces characterize the entire population of Michniów and solution for ensuring uncomplicated
structure as well as the distinctive other Polish villages during World War and fast forming of the inclined, up to
timber-like structure of the finished II. Changes in the forms along with the 1.50 m thick sandwich-type reinforced
architectural concrete surfaces. A roof and wall inclinations are meant to concrete walls. Large-sized, up to
customized system combination of show how the hut loses its original 5.40 m high formwork units could be
formwork and shoring was devel- shape and slowly disintegrates "to moved with the crane in a single lift.
oped to match the complex architec- sand and gravel". Together with SRU steel walers and
tural requirements which, in turn, SLS spindles from the VARIOKIT engi-
minimized the use of special form- The enormous offsets in the walls and neering construction kit, MULTIPROP
work. roof presented a big challenge for the shoring towers formed the up to 15 m
construction team. For cost-effective high flexible supporting structure for
The mausoleum symbolizes the inter- implementation, PERI´s Polish engi- the roofs. As a result, slab thicknesses
play of architecture and history as pre- neers combined the formwork and of up to 80 cm and roof pitches of 40°
to 50° could easily be realised.

Contractor
Budowlana Anna-Bud Sp. z o.o., Morawica
Field Service
PERI Poland Sp. z o.o., Krakow, Poland

Rafał Adamski
Project Manager

”Thanks to the professional collaboration and technical support from PERI, which
was already provided in the planning phase, the building could be quickly and
easily formed and concreted in spite of its complex design.”

218 219
Pegasus Sculpture, Gulfstream Park, Hallandale Beach, USA Cultural Buildings

Super-sized bronze casting: 3D-puzzle on PERI UP Scaffolding

Günter Czasny
Project Manager

“PERI successfully provided the solution for


this highly complex task. In the course of the
entire project, it was possible for us to react
and deal with new situations almost daily
using PERI UP. ”

Project Management and Coordination


Ernst Strassacker GmbH & Co. KG, Süßen, Germany
Construction/Static for SteelConstruction
Ingenieurbüro Stark, Ludwigsburg, Germany
Scaffolding Contractor
Scafform Event Services LLC, Hialeah, USA
Field Service: Scaffolding
PERI Orlando, Groveland/Florida, USA

For the erection of the extraordinary tomer´s conceptual presentation in a


Pegasus bronze sculpture near larger-than-life format. A total of 1,250
Miami/Florida, PERI UP Rosett pro- bronze parts were ultimately needed in
vided optimal working conditions. order to assemble the sculpture as a
The Modulars Scaffold System 3D puzzle around the supporting steel
proved once again just how flexible structure. The dimensions were truly
and versatile it is, adapting to the enormous as each of the castings was
complex geometry in 25 cm incre- approx. 3 m² large and weighed 200 kg.
ments.
In order to be able to safely realise the
Since the end of 2014, a spectacular bronze sculpture on site as well as
piece of bronze artwork has formed within the planned time frame, the
the centre of the new theme park at metric 25-cm scaffold grid provided the
Gulfstream Park near Hallandale Beach required maximum level of flexibility in
in Florida, one of the most famous all directions. As a result, suitable work-
racetracks in the world: Pegasus, the ing and access levels for the craftsmen
fabled winged horse from Greek and metal designers were created – VARIOKIT System Components supplemented the PERI UP provided very safe working conditions for The Modular Scaffolding could be flexi- With the help of the PERI UP Scaffold Solution, more
PERI UP Scaffold Solution in particular for the the craftsmen and metal designers during the real- bly adapted to suit the organic form in than 1,000 bronze castings for the Pegasus sculpture
mythology. The oversized sculpture is adapted on the outside and inside to
large-span bridging. isation of the 33 m high bronze work of art. 25 cm increments. were joined together and welded on site.
an impressive 33 m high and – Pegasus match the complex, organic form as
together with the dragon – over 60 m well as continuously following the erec-
long. In order to realize such magni- tion progress. In addition, auxiliary
tude, in connection with the organic building sections simultaneously under
shape in bronze, seemed a virtually construction which were to be joined to
impossible challenge at the beginning the sculpture also had to be taken into
for all members of the project manage- account during the scaffold planning
ment team. and assembly. For this, PERI UP could
be ideally combined with system com-
Within a period of 2 years, 250 t and ponents taken from the VARIOKIT Engi-
400 t of bronze and steel respectively neering Construction Kit – a big advan-
were formed thus realising the cus- tage, especially for large-span bridging.

220 221
VTB Arena, Moscow, Russia Cultural Buildings

Flexible system solutions for a range of different tasks

Contractor PERI UP shoring towers support the MULTIFLEX The two modular construction systems,
SU-10 Fundamentstroy CJSC Girder Slab Formwork in order to efficiently con- VARIOKIT and PERI UP, formed shape-generating
Field Service struct the cast in-situ slab at a height of almost 8 m. shoring for realizing the inclined grandstand
PERI Russia, Noginsk stringers.

The new construction of the multi- The reinforced concrete walls were
functional sports and event arena in formed with help of VARIO GT 24 Gird-
Moscow required very detailed er Wall Formwork and TRIO Panel
formwork planning as well as the Formwork. For the construction of the
combined use of versatile system columns which featured a wide range
equipment. of dimensions and ground plans, use of
the VARIO and SRS Column Formwork
The VTB Arena is the new home Systems resulted in excellent concret-
Dmitry Kovalenko, ground for the Russian football club FC ing results. For forming the circular
Roman Gaychenya, Dynamo Moscow. The 26,000 capacity walls, the continuously adjustable
Viktor Nazaruk; stadium is an extraordinary multifunc- RUNDFLEX Circular Formwork system
Supervisors tional arena equipped with the very lat- was used. This was – as part of the
est technology, and has been designed reinforcement measures along the his-
“The Dynamo Stadium is unique. to host a wide range of events and toric stadium facade – assembled
In order to successfully deal with thus ensure a high degree of utilization. together with SB Brace Frames for car-
the complex tasks, the close The football pitch and ice hockey arena rying out single-sided formwork opera-
cooperation with the PERI spe- are accommodated under one roof tions.
cialists was particularly important and, within only a few hours, the facili-
for us. This teamwork, together ty can be converted into a basketball For the realization of the massive rein-
with the corresponding supply of hall or concert venue. forced concrete slab under the pitch,
formwork and system equip- PERI engineers supported the
ment, supported us during the The new football pitch is positioned ­MULTIFLEX Girder Slab Formwork
realization of the complex build- 8 m above the old playing surface; this solution with almost 8 m high PERI UP
ing construction. As a result, we means an extensive underground area Shoring Towers. ST 100 Stacking Tow-
could meet the deadlines and also is available for parking and retail busi- ers and MULTPROP Alu Props ideally
achieved high quality of finish.” nesses. Only the listed west facade supplemented the shoring concept, for
testifies to the existence of the other- example, through the temporary provi-
wise completely demolished old Dyna- sion of re-shoring.
mo Stadium. For ensuring on-time
completion of all in-situ concreting
operations, PERI engineers developed
a formwork and shoring solution based
on multifunctional system equipment.

222 223
Lascaux IV Visitors Centre, Montignac, France Cultural Buildings

Museum and cave replica with complex shapes

“The Centre International d’Art The complex is perfectly integrated


Pariétal (CIAP)“ museum complex into the hilly landscape as the building
in south-western France is the follows the contours and is pushed, as
impressive result of a formwork it were, under its surface. The very
concept designed in great detail. impressive design has been realized
The rather complex shapes along through a range of inclined walls up to
with the highest surface quality 13.50 m high. The construction of the
requirements demanded an exten- approx. 2,500 m² wall surface com-
sive range of planning services and plete with varying inclinations was car-
continuous on-site supervision. In ried out using PERI standard systems
addition, the full range of safety and supplemented by safety equip-
equipment featured in the form- ment of the highest standard. FinPly
work solution met the very strin- formlining was used to cover the entire
gent requirements. wall formwork which meant concrete
surfaces could be realized in a high
The world famous Lascaux caves has quality execution.
been a UNESCO World Heritage Site
since 1979 and the around 17,000 year- The numerous inclined walls were con-
old cave paintings found inside are structed with TRIO panel formwork.
among the oldest known artwork in For concreting as well as anchoring and
the history of mankind. With a new, connecting the elements, the modular
unique visitor´s centre, the exceptional MXP Platform System provided safe
historical heritage is presented as access from all sides. With correspond-
authentically as possible. The exact ing end platforms and guardrails,
replica of the cave has been realised PERI´s French engineers provided safe
on a scale of 1:1 and allows visitors to and reliable end-to-end anti-fall protec-
move through the historic cave virtually tion. Customized elements on the
by means of augmented reality; the basis of the VARIO GT 24 Wall Form-
valuable cave paintings are presented work System were used in particular in
using a range of modern visual effects. the corner areas which featured two
wall surfaces with inclinations in oppo-
site directions thus resulting in com-
plex intersections.

Contractor
The wall formwork combination using TRIO and Modular safety: the MXP Platform System exact- The MXP Platforms are securely connected with Sopreco – BTP Lagarrigue
VARIO allowed the construction of the 13.50 m ly matches the element widths of the MAXIMO the TRIO components. With only a single crane Field Service
high walls with variable inclinations. and TRIO Panel Formwork Systems. lift, complete large-area units could be moved. PERI SAS, Bureau central de Meaux and Agence Sud-Ouest, France

Joseph Bernardo
Site Manager

“Having taken all possibilities into consideration, we chose the TRIO and VARIO wall
formwork systems for realising the inclined walls of the Lascaux project. The handling of
the TRIO elements is simple and practical at the same time, and the inclined surfaces
could be joined together without any problems whatsoever – in spite of the changes in
inclination between the individual wall sections. After carrying out some adjustments,
the VARIO formwork proved to be a very sensible choice for forming the adjacent walls
with counter-positioned inclinations.”

224 225
Palazzo Italia, Expo 2015, Milan, Italy Cultural Buildings

Modular special formwork on a TRIO basis

Contractor
Italiana Costruzioni S.p.A.
Field Service
PERI S.p.A. Italy, Basiano

Gianni Scenna, Site Manager


Stefano Riccò, Senior Site Engineer

“It was a big challenge to realize this geometrically demanding building in reinforced
concrete within the extremely tight time frame. Thanks to the PERI solution, the combi-
nation of standard systems and customized elements which were specially produced
for our project, we could work more logically and productively. In addition to this was
the close cooperation with the PERI engineers and supervisors so that we were able to
maintain the planned construction schedule and achieve the best results.”

of aluminium MULTIPROP Props – also plex geometry and corresponding load range of heights, and ensured simple
across the height of several floors – concentrations. and fast work operations also for such
until the inherent load-bearing capacity complex building structures. For form-
of the structure had been reached. For the quiver-shaped reinforced con- ing the walls, a total of 2,000 m² of
PERI UP Flex served as a modular crete components, precisely manufac- TRIO Panel Formwork was used; in
load-bearing system for formwork tured special steel formwork elements addition, the elements were also com-
­support as well as the structural steel were connected with standard TRIO patible for use with RUNDFLEX Circular
assembly, and optimally adjusted in Elements. The modular formwork solu- Formwork and TRIO Column Elements.
25 cm increments to match the com- tion could therefore be used for the

The Italian Expo Pavilion was an voltaic glass roof, embraced by a deli- PERI Italy planned and produced in a
architecturally extremely challeng- cate outer envelope (“skin”). Compared TRIO-compatible special formwork
ing assignment and had to be real- to the other pavilions, the structure within a very short space of time
ized within a very narrow time was the only permanently piece of which, in connection with formwork
frame. For this, special customized architecture at Expo 2015. and scaffolding systems taken from
formwork elements were combined the PERI rental park, considerably
with TRIO Standard Panels which In order to meet the scheduled com- accelerated the construction progress.
ensured simple and fast working pletion date, construction crews On site, a PERI supervisor ensured
operations. worked around the clock in 3-shift efficient working operations right from
operations. In addition, the PERI pro- the start.
For the World Expo in Milan, the host ject management team organized
country presented an architectural material logistics and technical support Slabs were formed with SKYDECK and
highlight: the 35 m high “Palazzo Itali”, through its efficient on-site support MULTIFLEX with support using PEP Lightweight aluminium MULTIPROP Slab Props PERI Italy planned and delivered almost 800 m² The Palazzo Italia: from a total of 68 entries,
were used to provide support over the height of of special steel formwork as well as 2,000 m² Nemesi & Partners was selected as the winner
a complex shaped reinforced concrete activities with corresponding availability and MULTIPROP Slab Props. The high several floors. TRIO and 2,500 m² SKYDECK in a very short of an international architectural competition.
building featuring 6 floors and a photo- at short notice. In particular, however, loads were safely transferred by means time.

226 227
Dubai Frame, Dubai, United Arab Emirates Cultural Buildings

Self-climbing formwork for angular core geometry

For realizing this iconic walk-in The frame profile itself has a very spe- Similarly, the inclined reinforced con- Contractor
Al Rostamani Pegel L.L.C. (ARP)
work-of-art structure, PERI formed cial shape. Both towers were built as crete columns could also be realized on Field Service
a project team comprised of climb- reinforced concrete structure with a the ground with the help of system PERI L.L.C., Dubai, United Arab Emirates
ing and formwork specialists. From trapezoidal-shaped, extremely slender components – by means of a load-bear-
the very beginning right through to ground plan. Within the angular core ing system based on the VARIOKIT
the end, they supported the com- geometry, the partly only 30 cm thick Engineering Construction Kit and
plex shell construction with pre- walls had to be concreted and climbed. PERI UP Modular Scaffold System.
cisely matched execution solutions For this, the PERI engineering team
on a system equipment basis. As a from Dubai designed a bespoke form-
result, the angular core geometry work solution in collaboration with ARP
could be realized within the very to suit the specific project conditions.
tight dimensional tolerances; in They combined three different ACS
addition, 30 days construction time Self-Climbing versions with VARIO Tobias Heilig
was saved. Girder Wall Formwork and TRIO Panel Project Manager
Formwork. Within the narrow shaft
The Dubai Frame is a huge frame locat- dimensions, the elevated and suspend- “With PERI, we have already real-
ed in the middle of the green Zabeel ed platforms along with the integrated ized numerous projects and know
Parks: 155 m high and 93 m wide – access technology provided valuable the high-end solutions as well as
without doubt the largest picture frame working space and a maximum level of the high standard of service. For
in the world. The real backdrop of safety. Thus, work could be carried out this project, the complexity of the
Dubai serves as the work of art. Glass crane-free achieving a 3 ½ days climb- building´s structure was initially
elevators take visitors to the top where ing cycle time which saved valuable easy to underestimate but we
they can enjoy breathtaking panoramic construction time. were always supported on-site
views from the 75 m bridge structure whenever needed. In the end,
which is fixed between the two towers Numerous other execution solutions we could climb in 3½-day cycles
15.80

9.00

– visitors see old Dubai on one side rounded off the PERI complete pack- thus saving a total of 30 days
and to the other side new Dubai with age – for example, for the tops of the construction time.”
its skyscraper architecture. In the cen- two towers. In the transition area to
tre of the bridge, a 120 m² glass floor the 2.100 t bridge steel construction,
provides an additional perspective of a the cores had to be reinforced with the
direct view to the ground far below. formwork solution being adapted
Also at the base, both towers are con- accordingly. For transferring the loads
nected by an accessible podium which of the up to 3.50 m cantilevered and
optically closes the picture frame and 1.40 m thick intermediate slabs, SB
creates additional space for exhibitions. Brace Frames were used horizontally.

228 229
UTEC University Campus, Lima, Peru Cultural Buildings

Grandstand-style campus realized in a short


construction period

Contractor
Graña y Montero S.A., Lima
Field Service
PERI Peruana SAC, Lima

Humberto Cueva Carrascal


Site Manager

“With the selected PERI systems,


we have achieved an enormous
work performance as well as the
high level of execution demanded
by the client.”

The provision of correspondingly The new campus building of the UTEC In the space of only 15 months, The lightweight – and mostly moved by as single climbing units in one crane constructed. Especially in the area of
large quantities of materials as well University (Universidad de Ingeniería y 40,000 m³ of concrete and 4,500 t of hand – LIWA and DOMINO Panel pick – this shortened the crane and the reverse-inclined north facade, the
as the selection of the correct sys- Tecnología) is in the shape of a huge steel were brought into the required Formwork Systems reduced crane utili- construction time respectively. high loads were safely transferred over
tem in each case to meet the differ- arena: to the north in the direction of shape. For this, PERI´s Peruvian engi- zation for shuttering the walls – whilst several storeys by means of PERI UP.
ent requirements were decisive the motorway, the reverse-inclined neers developed a comprehensive, simultaneously guaranteeing fast form- The MULTIFLEX Girder Slab Form­work Here, cantilever-mounted VARIOKIT
factors in order to complete the archi- outer facade has the effect of a steep, project-specific formwork and scaffold- ing times. For the construction of the was supported by aluminium MULTI- Bracket Units also served as erection
tecturally-demanding university artificial cliff. To the south, the 10-sto- ing solution. Thus, it was possible numerous architectural concrete walls, PROP Slab Props as well as PERI UP areas for the shoring required for sub-
campus structure within the given rey, almost 50 m high structure cas- through economical means to realize VARIO GT 24 Girder Wall Formwork Shoring Towers. As a result, the grand- sequent floors.
tight construction schedule. cades downwards in a series of steps the shell construction within the very achieved optimal results. In combina- stand-style, staggered floor slabs with
– similar to that of a grandstand in a tight construction schedule in spite of tion with the CB Climbing System, the varying floor plans, slab thicknesses
sports stadium. having only three cranes available. platforms and formwork were moved and floor heights could be optimally

230 231
Singapore Sports Hub, Singapore Cultural Buildings

Suspended working platforms for safe roof assembly

Suspended PERI UP Working Plat- For the assembly of the steel roof con-
forms ensured the safe installation struction, PERI UP Flex Modular Scaf-
of a spectacular stadium roof in folding could be flexibly adapted to suit
Singapore. the spatially complex geometry of the
steel framework and thus ensured safe
Singapore's new national stadium working conditions. PERI UP had
accommodates 55,000 spectators and already been fixed to the roof trusses
is designed to cater for more than 150 on the ground and subsequently lifted
different sports as well as hosting con- as a complete unit with the crane into Bernward Stube
certs and holding parades. As one of position. SRU Steel Walers from the Director (Dulan)
the most modern sports venues world- PERI rental pool served as the basis for Abhimandran Harendran
wide, the sports complex also features the realization of the suspended scaf- Project Coordinator (Yongnam)
a movable roof construction. In spite of folds. All required working levels were
the enormous dimensions, with a therefore available from the beginning “PERI UP Flex has proven to be a
312 m span and a height of 80 m, the onwards – without any time-consum- safe, flexible and productive sys-
roof can be completely closed in only ing assembly operations at great tem which supports and facili-
20 minutes and provides protection heights. tates the installation of the struc-
against the sun and rain in a very short tural steel roof for the stadium of
time. The vaulted roof architecture pre- The basis for the exact arrangement the Singapore Sports Hub.”
vents any heat accumulation inside the and alignment of the suspended scaf-
stadium itself and can be opened in a folds was the detailed 3D planning by
south-west direction which ensures PERI scaffolding specialists with the
optimum air circulation. In addition, this help of PERI CAD. On site, the light-
provides spectators with an impressive weight components along with the
unobstructed panoramic view of Singa- largely tool-free assembly operations
pore's skyline. accelerated the scaffolding work while
the high node rigidity and the sys-
tem-integrated protection against lifting
of the PERI UP system decks guaran-
teed stability and a high level of work- General Contractor
Dragages Singapore Pte Ltd
ing safety. Steelwork Company
Yongnam Engineering and Construction
Dulan Asia Pacific Pte Ltd
Field Service
PERI Asia Pte. Ltd., Singapore

75 cm wide aluminium staircases gauranteed fast


and safe access to the PERI UP Suspended Scaf-
fold Platforms.

232 233
Transport Engineering

includes civil engineering works


for traffic routes such as bridges,
retaining walls and tunnels.

As a result, obstacles are overcome


in order to create new routes and
to bring people together – each
harmoniously integrated into the
landscape or urban areas by means
of a correspondingly appropriate
architectural design.

With modern construction methods,


a wide range of supporting struc-
tures and surfaces can be realized –
with the planned time frame and,
in particular, in compliance with
economic efficiency, safety and
durability.

234 235
Third Bosphorus Bridge, Istanbul, Turkey
Highest bridge pier in the world formed with ACS

The 1,408 m long suspension bridge platform variant. All ACS climbing units General Contractor
ICA – Consortium IC Içtas / Astaldi
across the Bosphorus is supported were provided with completely closed Contractor (Shell Construction)
by two A-shaped reinforced concrete trapezoidal sheet cladding which pro- Hyundai Engineering & Construction /
pylons – the highest in the world vided anti-fall protection as well as SK Engineering & Construction J. V.
Field Service
with a height of 326 m. The demand- additional wind and weather protection PERI Kalıp ve İskeleleri San. ve Tic.
ing geometries and complexity of for site personnel in the lower levels. Ltd.Şti Turkey, Istanbul and PERI
the mounted parts required a very For the reinforcement work carried out Weissenhorn, Germany
flexible planning process in the form in advance in the upper platforms, the
of a complete solution. perforated sheeting offered a high level
of safety and let in daylight.
The 59 m wide Yavuz-Sultan-Selim-Bridge
carries 8 lanes and two railway tracks The triangular-shaped base structure
with a span of 1,408 m across the Bos- with broken corners tapered constantly
phorus, and connects – as part of the upwards. Over the height of the pylon,
new North Marmara Motorway – the the 3 long polygon sides are reduced
European and Asian continents. For the by 1.40 m respectively. Formwork
construction of the two pylons, efficient adjustment took place using compen-
workflow processes as well as very sation plates and bolted filler elements
high productivity and extremely short which were gradually dismantled as
cycle times could be achieved with the required, while working platforms were
ACS self-climbing system and VARIO adapted by means of centrally posi-
GT 24 girder wall formwork. In addition, tioned filler platforms.
the high requirements in terms of flexi-
4.60

bility, surface quality and dimensional On the forward-inclined ACS platforms,


accuracy were maintained throughout. a rotary distributor for concreting was Samet Seyhan, Project Manager (ICA)
climbed at the same time while access Evans Baek, Deputy Project Manager (Hyundai/SK)
Construction of the upper area of the to the elevator was also integrated in
pylons was carried out in a total of 21 the self-climbing system during the “The pylons are unique and extremely complicated
sections each with a 4.60 m concreting planning phase. In particular, for the due to the inclined conical shape and the numerous
height. ACS V, the continuously adjust- assembly of the large-sized steel embedded items. The ACS system was the right
able version for all inclinations, could mounting components for the stay decision for this type of bridge project because of
be optimally adapted to match the for- cable holding devices, the PERI solu- the huge experience of PERI. Getting competent and
ward and reverse slopes of the side tion offered the required flexibility. Any comprehensive support to suit our tight schedule and
surfaces. For the almost vertically-posi- collisions with the stay cable boxes providing completely safe working platforms at all
tioned surfaces, forming was carried could be avoided whereby their dimen- levels and at any height were other positive aspects
out using the standard ACS R version. sions and positions had already been of PERI ACS system.”
The internal formwork was climbed taken into consideration when deter-
with the help of the ACS V and ACS P mining the climbing axes.

236 237
15.60

Ayalon Highway Bridge, Ga'ash/Shefayim, Israel Transport Engineering

Modular bridge construction solution with short moving times

2.00
7.55
1.50 1.50 4 x 0.75 1.50 7.50
0.75

Contractor
T.O.N. Infrastructure Works Ltd.
Field Service
PERI F.E. Ltd., Rosh Ha'ayin, Israel

Rem Nahshon
Project Manager

“Building a bridge reveals many


challenges along the way. PERI
was the best partner for that mat-
ter, being focused on our require-
ments with innovative design and
ideas, on-site support and excel-
lent equipment: PERI UP as
‘stand-alone’ shoring and VARIO­
KIT as stiff formwork units.”

For routing the highway over a rail- The 15.60 m wide superstructure of 4 cycles, the concreting cycle lengths
way line, PERI´s Israeli engineers the 12-section bridge was constructed were each 115 m.
ideally matched the superstructure with T-beam cross-sections using in-­
formwork with the shoring. The fast situ concreting operations. Webs and The special feature of the PERI solu- The approx. 8m x 3m generously-dimensioned The PERI formwork and shoring solution as well
assembly and fast cycle sequences plates could be concreted in one pour tion was that the generously-dimen- The two modular construction systems, PERI UP formwork units on the basis of the VARIOKIT as the continuous on-site support accelerated
and VARIOKIT, could be flexibly adapted to suit Engineering Construction Kit could be moved the construction work on the 450 m long motor-
saved working time and accelerated with the help of PERI bridge formwork sioned formwork units could be fixed
the bridge geometry and loads. using only one crane lift thus saving time. way bridge (Building Structure 301).
the construction progress. – without requiring any additional hori- to the bridge superstructure by means
zontal anchoring through the webs. of DW 15 tie rods after concreting and
The Ayalon Highway (20) is the main VARIOKIT raised formwork units units curing had taken place. As a result, the
traffic artery of the region in and were positioned on supporting scaffold relieved PERI UP supporting structure
around Tel Aviv. It is being extended to based on the PERI UP Modular Scaf- could be quickly moved to the next
the north and, at Shefayim, it joins fold system. For this, 1.50 m wide and cycle each time. The formwork units
Highway No. 2 which heads in the 15.75 m long framework units were were subsequently lowered using
direction of Haifa running parallel to the formed while load-optimized adjust- winches and could likewise be trans-
Mediterranean coast. For crossing a ments were carried out by integrating ported to the next phase of construc-
railway line, the construction of a 450 m 150 cm and 75 cm field widths. For tion without requiring any time-con-
long bridge was required. realizing the construction in only suming dismantling work.

238 239
Harpe Bru Bridge, Sør-Fron, Norway Transport Engineering

VARIOKIT balanced cantilever solution optimized


construction progress

Mariusz Urbanski
Construction Manager

“The chosen solution of using VCB Balanced Cantilevered Carriages proved itself to be correct.
Thanks to the high flexibility of the system, we could optimize our project so that the workload
necessary to pour each segment was as short as possible. It also had a measurable influence
on the assumed schedule.”

Contractor The VARIOKIT balanced cantilever solution result- The combinability with PERI UP facilitated the
JV Harpe Bru ANS ed in dimensional stability while the formwork realization of safe working areas along with
Porr Infrastructure Polska; Implenia Norge AS facing with its board structure provided excellent access to all areas of operations.
Field Service concrete surfaces.
PERI Poland Sp. z o.o., Płochocin z o. o.

For the bridge superstructure, PERI pylons is 100 m while two additional girders. The carriageway slab was
civil engineering technology experts piers along with the abutments are subsequently concreted in a second
developed a balanced cantilevered positioned on the land. casting segment.
solution based on the VARIOKIT
System. The high degree of flexibility The PERI solution for forming the VARIOKIT minimized the required
regarding the cross-section adapta- 19.60 m wide superstructure consisted workload for each bridge section.
tion supported the rapid construc- of 4 VARIOKIT Balanced Cantilever For example, the independent moving
tion of the individual concreting Carriages which were used to realize procedure by means of the integrated
sections while simultaneously 5.55 m long segments in each case. hydraulics along with fully hydraulical-
ensuring optimized workloads. In the process, the system was flexibly ly-operable aligning and adjusting led
adapted to suit the geometric cross-­ to optimized cycle times. Furthermore,
The 320 m long cable-stayed bridge sectional changes and the varying, in the detailed implementation plans and
over the Gudbrandsdalen-Lågen in the part, very high loads with constantly technical documentation ensured
Oppland province is part of the Euro- load conditions. In particular, the on-site formworking operations could
pean Route E6 expansion project. The planning took into account the cable be easily and efficiently carried out.
extradosed construction method, with arrangement of the segment suspen- The high proportion of system compo-
the tendons positioned outside of the sions in order to prevent collisions with nents from the VARIOKIT Engineering
bridge cross-section, was used for the the balanced cantilever equipment. In Construction Kit as well as the high
first time in Norway and allowed a low addition, 1.30 m high transverse ribs availability of materials in the PERI
overall height of the superstructure and were realized together with the bottom rental park ensured a high level of
pylons. The span between the two slab and side walls of the hollow box cost-effectiveness.

A total of 4 VARIOKIT Balanced Cantilever Carriages 19.60


ensured rapid constuction progress with work taking
place on the final gap closure in December, 2015.

240 241
Lanaye Lock Bridge, Belgium Transport Engineering

Individual project solution with a construction kit system

Pedro Da Guia
Technical Director

“Due to our positive experience with similar


projects, we decided once again in favour
of PERI. Their technical support within the
framework of the tight schedule as well as the
project solution using the formwork carriage
and cantilever brackets have confirmed our
decision.”

Contractor
BESIX Wallonia-Luxembourg, Brussels
Field Service
PERI NV Belgium/Luxembourg, Londerzeel and PERI GmbH Germany, Weissenhorn and Düsseldorf

For constructing the steel composite grated the use of VARIOKIT Cantilever
bridge, PERI engineers adapted the Brackets. In the geometrically and
VARIOKIT System solution – form- statically complex area of the circular
work carriage and cantilevered columns, the brackets were arranged
brackets – to match the wide range radially. Pressure supports transferred
of construction site requirements. the concentrated loads of the external
cantilevers into the available bridge
The new 200 m long road bridge piers. For this, system components
­crosses the navigation channels of the from the VARIOKIT Engineering Con-
newly expanded border lock facility struction Kit were complemented by
between Belgium and the Netherlands MULTIPROP 625 Aluminum Slab Props
at right angles. The S-shaped, 15 m to form the PERI complete solution.
wide bridge structure was realized
using the steel composite construction Apart from the use of standardized
method. With the help of two inde- system components, pre-assembled
pendently-operating VARIOKIT Com- formwork units delivered to the con-
The 136 m long main crossing was constructed with posite Formwork Carriages, the 136 m struction site accelerated the final
the help of two VARIOKIT Steel Composite Formwork The VARIOKIT Formwork Carriage could be flexibly Both construction variants – formwork carriage The expansion of the Lanaye lock facility required long main crossing was constructed assembly and ensured rapid and prob-
Carriages using the alternate sequential method within adapted to match the geometrical and static require- and cantilevered brackets – were based on the the new construction of a 200 m long road bridge
using the alternate sequential method lem-free construction site use from the
the planned time frame. ments which included 4.50 m cantilevers. VARIOKIT Engineering Construction Kit. complete with two 90° bends on the river banks.
within the ambitious time frame – in 13 outset. The dimensionally-accurate fab-
casting segments with cycle lengths of rication took place at the PERI form-
8 m to 12 m. work assembly facilities in Weissen-
horn and Düsseldorf. In addition, the
The Formwork Carriages could be indi- site management was provided with
vidually adapted to suit the geometrical ongoing support by Belgian and Ger-
and static requirements; this was par- man PERI engineers from the begin-
ticularly important as the bridge fea- ning onwards.
tures an unusually large cantilever
length of 4.50 m. In the area of the
two bend radii – extremely tight at just
30 m – the PERI bridge solution inte-

242 243
Brdjani Motorway Bridges, Čačak, Serbia
Modular falsework variants on a system basis

Aleksandar Milenković
Site Manager

“PERI developed an excellent technical


solution for our very challenging pro-
ject. All systems used on the construc-
tion site were easy to use; in addition,
PERI engineers provided us with regu-
lar and reliable on-site support.”

Cost-effective: the PERI bridge formwork con- VARIOKIT Engineering Construction Kit: the head spindles of the 4-legged VST Heavy-Duty Shoring
cept was based on rentable modular construction Towers could also be operated when fully loaded by means of mobile hydraulics. In addition, the
systems with standardized components. ­modular system allowed modifications to take place on the bridge piers as well as the use as 2-legged
main beam frame.

Construction of the two Serbian ized with bay widths of 50 cm, 75 cm All the customized formwork elements
bridges was realized with the help and 150 cm. For the bridge sections in for the superstructure – as done previ-
of modular construction systems. the area of the rivers, roads that were ously for the bridge piers – were
As falsework, PERI UP and VARIOKIT to be kept free along with ground of an pre-assembled by PERI formwork
were used according to require- insufficient load-bearing nature work assembly team at PERI Serbia´s
ments. was carried out with heavy-duty false- Simanovci facility near Belgrade and
work. Here, VST Heavy-Duty Shoring delivered ready-for-use to the bridge
The European Route E 763 was Towers of the VARIOKIT Engineering jobsite. This saved time-consuming
expanded as a motorway link between Construction Kit transferred the high, assembly work on the construction site
Belgrade and the border to Montene- concentrated loads into the ground. and ensured compliance with the
gro. For the new construction segment extremely short construction schedule
north of the central Serbian town of as well as a high quality of workman-
Čačak, two bridges were built within a ship.
short section: 232 m and 424 m long
respectively, with individual spans 12.55
ranging between 32 m and 42 m. Both
structures have a 12.55 m wide and
2.20 m high superstructure with hollow
box cross-sections which rest on mas-
2.20

sive reinforced concrete piers. 1.20

For the load-bearing system of the


superstructure formwork, PERI Serbia
5.10

combined two falsework variants. As


5.33

supporting scaffold for the standard


fields, PERI UP Framework Units were
used. Here, load-optimized adjustment
11.50

within the shear frames could be real-

Contractor
GP Planum AD, Belgrade Construction of the reinforced concrete piers was carried out with CB/VARIO Climbing
Field Service Formwork units. Adapted to meet the local conditions, the superstructure formwork was
PERI Oplate d.o.o., Šimanovci, Serbia supported on PERI UP Framework Units and VARIOKIT Heavy-Duty Shoring Towers.

244 245
Ohio River Bridge “East End Crossing”, Louisville, USA Transport Engineering

Climbing formwork and shoring solution for complex pylons

Contractor
Walsh/Vinci Construction
Field Service
PERI Formwork Systems Inc., Chicago, USA, and
PERI Germany, Weissenhorn

3.65
Heavy-Duty Shoring Towers and Truss Girders Continuous construction support and a compe-
from the VARIOKIT Engineering Construction Kit tent planning service: the catwalk featured
provided a solid basis for forming the cross between the two pylon legs was also an integral
beams at the level of the road surfaces. part of the PERI complete solution.

Perfectly matched formwork, climb- From the bottom to the very top, each 61.90
ing, shoring and scaffolding sys- construction phase presented a par-
tems ensured rapid construction of ticular challenge in terms of geometry
two bridge pylons with their com- and load transfer. For this, a German-­
plex shapes – within the specified American PERI project team developed
construction period as well as and delivered a complete solution – on
dimensional tolerances. the basis of several formwork and
­scaffolding systems taken from the
The 762 m long cable-stayed bridge extensive PERI rental pool. VARIO GT 24,
3.65

over the Ohio River connects the ACS and RCS Self-Climbing Formwork,
states of Kentucky and Indiana. The the single-sided SCS Climbing System,
new bridge is part of the nearly 14 km VARIOKIT Shoring and the PERI UP
19.10

long road construction project which is Scaffolding Kit could be perfectly


designed re-route the Interstate 64 to matched to one another – and ensured
the north of Louisville. fast cycle sequences, high load-bear-
5.60

ing capacities and a maximum level of


The span of the main bridge section safety during all stages of construction.
reaches 365 m, and the carriageway is
carried by means of stay cables sup-
ported by two reinforced concrete
pylons, each 90 m high. The lower,
outwardly-inclined pylon legs are
­solidly constructed while in the upper Mike LaSalle
segment, the pylon legs are inclined Senior Project Superintendent
inwards and feature hollow box
cross-sections. The cross-sections “The ACS Self-Climbing System and heavy-
taper in an upwards direction, and a duty VARIO formwork have allowed us to meet
slight curvature causes a continuous the project’s tight tolerances and schedule
change in the angle of inclination from demands. PERI's extensive site service and
casting segment to casting segment. engineering support have aided us in tackling
Two 3.65 m thick cross beams – one at the many project complexities.”
road surface level and the other at the
upper pylon reinforcement – were also
realized using in-situ concreting opera-
tions.

246 247
Chamiza Viaduct, Puerto Montt, Chile Transport Engineering

Load-bearing system combination for massive pier heads

Contractor
Consorcio Viaducto Chamiza S.A.:
Besalco Construcciones S.A.; Arrigoni Montajes
Field Service
PERI Chile Ltda., Santiago de Chile

Carlos Rauch
Senior Project Manager

“For this unprecedented bridge project, with


PERI we found a partner with the corresponding
experience and technical support. For us, the
formwork solution was perfect in all respects – it
provided our site personnel with a high level of
safety, was easy to install as well as being
cost-effective. This positive experience can –
and also due to the added value through compe-
tent on-site support and high product Quality –
hardly be beaten.”

23.16

6.51 2.40 5.34 2.40 6.51

2.20
Customized system combination: above the VARIOKIT construction, PERI UP served as a shape-pro-
viding load-bearing system. TRIO Panel Formwork was used as side formwork while PROKIT Side
Mesh Barriers mounted end-to-end provided a high level of safety when working at great heights.

Ideally matched systems form the (­Carretera Austral) in the south of Chile ensured – also in connection with suc- between the double piers could also be
basis for efficient and cost-effective near Puerto Montt to the well-known cessively height-extended PERI UP reliably transferred. Construction time
construction operations. In particu- Pan-American Highway, Route 5. Stair Access – fast and safe work pro- was accelerated in particular by the
lar for the realization of Chamiza Together, both highways form a cesses from the beginning onwards. fact that complete units were assem-
bridge piers complete with massive 4,700 km stretch of road from the bled on the ground which could then
pier heads up to 40 m high, PERI Peruvian border in the north almost all The 4.00 m deep and up to 2.20 m be lifted by crane into the intended
Chile provided materials and know- the way to Tierra del Fuego. high pier heads widen to more than position.
how from a single source. The com- 23 metres. For this, PERI engineers
plete solution for formwork, sup- Nine, up to 40 m high piers support the designed an extended cantilevered
porting structure and access tech- 410 m long bridge over a valley floor. bracket solution to form a stable con-
nology was based largely on stand- For constructing the double piers with tact area and high load-bearing surface
ardized system components. hollow box cross-sections, VARIO for the formwork on the basis of the
GT 24 Girder Wall Formwork and CB VARIOKIT Modular Construction The CB Climbing System and VARIO GT 24 Girder Also for bridging the main road situated in the
Wall Formwork formed crane-movable climbing ramp area of Chamiza Viaduct, PERI UP and
The Chamiza Viaduct is an important Climbing Platforms were combined to ­System. With the help of VARIOKIT formwork units for the up to 40 m high double VARIOKIT supplemented each other perfectly.
section which connects Route 7 create craneable moving units. This system components, the loads piers.

248 249
Mur Bridge S 35, Frohnleiten, Austria Transport Engineering

Large span with low weight and high load-bearing capacity

For the construction of the Mur VARIOKIT Engineering Construction Kit.


Bridge, the modular VARIOKIT The truss arrangement were flexibly
Heavy-Duty Truss stood out through determined in accordance with static
its extremely high load-bearing requirements and featured truss spac-
capacity with a comparably low ings of 50 cm and 150 cm.
weight. I­n addition, the system
components could be quickly In addition to the benefits of the pro-
installed and had a very flexible use. ject-specific planning and verifiable
Heimo Egger static calculations, the rapid availability
Assembly Supervisor The altogether 406 m long new bridge of materials along with the briefing of
construction near Frohnleiten is the scaffold erectors on-site by a PERI
“The VARIOKIT heavy-duty truss centrepiece of the S 35 motorway supervisor ensured short assembly
system with the variable starting modernization project between the times from the beginning onwards. In
frame has set new standards in Bruck/Mur and Graz intersections. The spite of the difficult boundary condi-
shoring operations. It reduces the new structure completely replaced the tions – assembly and storage areas
amount of assembly work existing 60-year-old bridge which runs were extremely limited – this still
required especially for inclined alongside. The pre-stressed concrete allowed the construction schedule to
supporting structures. The accu- superstructure was designed as a be maintained. The lifting of the more
racy of fit as well as aligning the 11.75 m wide T-beam cross-section than 37 m long coupled trusses by
pairs of trusses also make a con- complete with 2.50 m web heights. means of a mobile crane parallel to the
vincing case.” existing bridge also required an experi-
In spite of every respective 40 m spans enced assembly team and perfectly
of the two main bridge sections over coordinated working steps. A big
the Mur, the construction of the super- advantage here was the low weight of
structure on heavy-duty falsework by the VARIOKIT Heavy-Duty Truss. This
means of framework units was the resulted in time and cost savings espe-
most cost-effective solution. For this, a cially during the lifting procedure.
German-Austrian team of PERI engi-
neers designed a customised project
solution on the basis of standardized,
rentable system components from the

Contractor
Bidding Consortium Strabag/Habau Modular shoring assembly with standardized con-
Scaffolding Contractor nections and a minimum of tool usage: VARIOKIT
XERVON Austria GmbH, Maria Lanzendorf system components were pre-assembled on the
Field Service ground to form truss segments, placed in inter-
PERI Austria, Nußdorf mediate storage, and subsequently coupled to
and PERI Germany, Weissenhorn create 37 m long truss units.

250 251
Motorway bridge over the River Drava, Osijek, Croatia Transport Engineering

Formwork solution for pylons and superstructure

As a competent partner, PERI provid-


ed customized solutions for con-
structing the piers, superstructure
and pylons – adapted to meet a very
wide range of requirements.

The A5 motorway bridge which spans


the River Drava, is altogether 2,500 m
Ante Sabljić, and long. Two 75 m high A-shaped pylons
Anto Vranjković, carry the three main sections of the
Site Manager Pylons and cable-stayed bridge with 220 m and
Site Manager Superstructure 100 m spans respectively. The approx.
1,000 m long foreshore bridges on
“The VARIOKIT solution perfectly both sides are located in the flooding
combines functionality, flexibility, areas, and were realized using pre-
reliability and faster assembly. stressed prefabricated beams on mas-
As a result, we could optimally sive circular columns.
fulfil all technical requirements of
the project. As usual, the PERI The rectangular cross-section of the
solution took into account all pylons is constantly changing – from
required details. In addition, the 6.50 m x 3.50 m in the base area up to
climbing formwork solution is not 4.00 m x 5.00 m below the converging
only very cost-effective but it also pylon head. For the realization of this
allows very short cycle times. The complex geometry, PERI engineers
PERI technology used is very combined the CB and RCS Climbing
practical and we could also Systems. On the front sides, the
achieve a high standard of safety. CB 240 Platforms together with the
We would also like to praise the VARIO GT 24 Girder Wall Formwork
support given to our construction were moved with the crane. For the up
team by PERI engineers before to 18° forward and reversed-inclined
and during construction opera- outer surfaces of the pylon legs, the
tions.” rail-guided RCS Climbing Formwork
provided the optimal solution whereby
the units could be continuously
climbed regardless of the weather and
without requiring a crane by means of
mobile hydraulic pumps. As a result,
each of the 24 concreting sections
could be completed within an average
of 5 days.

The foreland bridges are supported on 180 cm By means of simple rollers, the formwork and The PERI solution for constructing the
RCS, CB and VARIO GT 24 formed the ideal climbing The new 2,500 m long bridge carries the A5 thick circular columns – here, too, PERI supplied a supporting construction could be quickly moved as
parapets of both carriage ways was
combination for constructing the two bridge pylons. ­motorway across the River Drava in east Croatia. customized formwork solution. one unit to the next concreting section.
based on the VARIOKIT Engineering
Contractor Construction Kit. The VARIOKIT Parapet
Skladgradnja d.o.o. Split (Superstructure
and foreland bridges)
Carriage was used for constructing the
Viadukt d.d. Zagreb (pylons) external, large-sized parapets. As the
Field Service loads were transferred via a gallows
PERI oplate i skele d.o.o. Hrvatska, Zagreb
construction, anchoring in the super-
structure was not required. For forming
the parapets on the inner sides of the
cariageways, VARIOKIT System Com-
ponents were combined with the
PERI UP Modular Scaffolding.

252 253
“Place de Martyrs” Metro Station, Algiers, Algeria Transport Engineering

Tunnel formwork with record-breaking dimensions

The VARIOKIT formwork carriage solu- tions. Supplementing this was a PERI
tion was ideally suited to meet all pro- UP working scaffold. This was optimal-
ject requirements: user-friendly as it ly adapted to match the cross-sectional
could be hydraulically operated with a geometry of the arch and ensured
control panel, cost-effective due to the rapid and safe execution of the water-
rentable system components, as well proofing and reinforcement work in
as quickly assembled or adapted by advance of the tunnel formwork car-
means of standardized bolted connec- riage.
Rui Correia
Technical Director

Shuttered Struck Shuttered Struck “The VARIOKIT system played a


key role in mastering the chal-
lenges presented during the con-
struction of the Station – the
PERI formwork carriage adapted
perfectly to suit the different

14.80
geometries. With the fast con-

13.15
creting cycle sequence of 15 m
per week, the project could be
completed ahead of schedule in
spite of the high technical and
quality requirements.”

6.125 6.125 6.125

23.00 16.50

Formwork carriage construction on the basis of the VARIOKIT engineering construction kit: by means
of the same system components and formwork segments, both cross-sectional variants could be
cost-effectively realized.

The formwork and scaffolding solution for the


entire construction project was developed by a
team of PERI engineers from Algeria, Portugal,
and Germany. In addition to the VARIOKIT form-
work carriage construction for the “Place de Mar-
Contractor tyrs”, a second project formwork carriage with a
GMAC (Groupement Métro d'Alger Centre): 9.30 m radius was utilized for the realisation of the
Andrade Gutierrez; Texeira Duarte; “Ali Boumendjel” intermediate station. Two other
Gesi TP; Zagope project-specific tunnel formwork carriages were
Field Service used for the construction of the 1,450 m long tun-
PERI Algeria, Portugal and Germany nel with its 9 m arch diameter.

The “Place de Martyrs”metro sta- 144 m long and 23 m wide, the “Place The imposing arch width of 23 m in the
tion in the Algerian capital boasts des Martyrs” is one of the largest sub- middle section, tapers in the northern
some very impressive dimensions. way stations in the world. It is the and southern directions resulting in
For this, the PERI formwork carriage northernmost but also most centrally-­ 16.50 m widths respectively. PERI
construction on the basis of the located Station – as well as closest-­ engineers developed a formwork
VARIOKIT engineering construction situated to the harbour area – of the carriage construction based on the
kit was customized to optimally meet extensive Metro expansion project VARIOKIT engineering construction kit
the specific jobsite requirements, within the city centre with numerous in order to be able to cost-effectively
and was hydraulically operated. mosques and palaces as well as being realize both cross-section variants
directly below the historic old town whilst using the same system compo-
(Kasbah). In a period of 10 years, the nents and formwork segments. Due to
metro network of the Algerian capital the relatively short 5.10 m concreting
is to be expanded and modernized cycle lengths, special attention was
from the current length of 9 km to a paid to the design of the bracing.
total of 55 km.

254 255
Nordhavnsvej Tunnel, Copenhagen, Denmark Transport Engineering

Tunnel know-how for a cost-effective system solution

PERI engineers developed a cus-


tomized formwork carriage solution
Brian Andersen for the Copenhagen tunnel jobsite
Foreman using components taken from the
VARIOKIT Construction Kit and sup-
“The main reason why we chose PERI was, that we plied formwork and scaffolding
were sure to have a formwork supplier, that can from one source.
always deliver the material and has the necessary
technical know-how to design all solutions for this Around 620 m of the altogether 1.65 km
kind of project.” long Nordhavnsvej infrastructure project
runs underground. In depths of up to
22 m, the two separate tunnel tubes
each have 2 vehicle lanes. The dou-
ble-tube tunnel with a rectangular
cross-section was realized using the
cut-and-cover construction method.
PERI planned and supplied a tunnel The “Nordhavnsvej – Vej- og Tunnelentreprise” major infrastructure project connects the North Harbour
in Copenhagen with the Helsingør motorway. The 620 m long tunnel route runs through a very densely
formwork solution with wall formwork built-up inner city area and also crosses a busy railway line.
in advance and a trailing slab formwork
carriage. With the customized project
solution, the construction crew main-
tained a 3-week cycle for each of the
25 m long casting segments. 2 formwork carriages were coupled The working scaffolds and access
one behind the other. A hydraulic solu- stairways to the working areas were
Bottom slab and tunnel walls were tion simplified and accelerated the lift- also part of the PERI formwork and
formed with TRIO Panel Formwork; ing and lowering of the tunnel form- scaffolding concept. PERI UP Stairs
in part single-sided against the sheet work carriages. A clever solution: the securely mounted on the formwork
piling of the excavation pit. For this, subelement for the haunch to the carriage served as integrated access
TRIO elements were connected to ­centre wall could be folded down by to the slab formwork. For the walls,
form large-sized units which could be means of spindles; for this, the 7.50 m long PERI UP reinforcement
moved very quickly by crane. For the ­VARIOKIT construction was equipped scaffold complete with transportation
subsequent construction of the 80 cm with cantilevered working platforms. wheels was quickly moved to the next
thick slabs, 4 slab formwork carriages – The fact that well over 90 % of the place of use each time. This saved valu­
each 13.50 m Long – on the basis of PERI Formwork Carriage solution able crane time and also allowed mov-
the VARIOKIT Engineering Construc- ­consisted of rentable core and system ing operations to take place in the area
tion Kit were used. In order to concrete components ensured maximum oper- of crossing the railway line even when
the respective 25 m long slab sections, ating efficiency. no crane was available.

Contractor
Consortium E. Pihl & Søn A.S.
and Ed. Züblin AG
The VARIOKIT Formwork Carriage solution took into account a 4.30 m wide and 4.00 m Field Service
high access opening for unimpeded construction site deliveries as well as hydraulic sup- PERI Denmark A/S, Greve and
port for simple lifting and lowering. PERI Germany, Weissenhorn

256 257
Enclosure Structure for the Tauern Motorway A10, Transport Engineering

Zederhaus, Austria
1.5 km long tunnel in 4-day cycles

0.60
7.30
10.50 12.95

With help of the VARIOKIT Tunnel Formwork The hydraulic operability of the VARIOKIT Form- The external formwork for the tunnel arch was
solution, 25 m long sections of the tunnel arch work Carriage allowed fast and accurately-repeat- moved as large-sized units with the crane.
could be concreted in regular 4-day cycles. ed shuttering and striking operations.

The VARIOKIT-based tunnel form- progress. Foundation formwork, centre


work system solution ensured that wall formwork carriage and the trailing
a 1,545 m long stretch of the Tauern arched formwork carriage were per-
motorway disappeared under an fectly matched in order to complete a
enclosure-type structure after only total of 125 casting segments, each
a very short construction period. with 12.50 m standard cycle lengths.
2 cycles respectively could be formed
In peak periods, up to 40,000 vehicles and concreted in one working step.
use the A10 Tauern motorway every Rene Glanzer
day. A comprehensive package of The hydraulic support for lifting and General Foreman
measures has considerably eased the lowering the formwork carriage as well
situation for the Zederhaus community. as for folding of the wall elements “From the very first day,
Alongside the passing road traffic, the proved to be especially time-saving. everything worked as planned.
designated stretch of motorway was in The large-sized external formwork was The PERI Formwork Carriage
part relocated and subsequently covered moved with the crane. Formwork units solution is well thought-out and
by a 1.5 km long tunnel structure. In were accurately pre-fabricated in the we were always given excellent
almost 4 years, 405,000 m³ of earth PERI assembly facility. The reduced support for the wide range of
was moved followed by the installation installation efforts on the construction construction tasks. Everything
of 140,000 m³ of concrete and 7,300 t site and ensured fast operational readi- made sense.”
of structural steel. Only 18 months was ness from the start. The detailed
available to realize the shell construc- sequential implementation concept
tion. took into consideration the integrated
construction of the emergency and
The construction of the double tube inspection bays at distances of 100 m
with arched cross-sections was carried as well as changing crossfalls and axis
out using the cut-and-cover method radii. As the standard VARIOKIT Form-
with the help of the VARIOKIT Engi- work Carriage could also be used for
neering Construction Kit. Construction the widening of the 70 m long break-
work on the second tube began at the down bays in the the tunnel centre,
start of 2016, in the planned time this provided additional time and cost
frame after completion and release to benefits.
traffic of the tunnel on the mountain Contractor
Felbermayr Bau GmbH & Co. KG, Wels
side. On the basis of standardized sys- Field Service
tem components, the PERI complete PERI Austria, Nußdorf
solution ensured smooth construction and PERI Germany, Weissenhorn

258 259
Hongkong-Zhuhai-Macao Bridge (HZMB), China Transport Engineering

Portal formwork carriage for tunnel transition in architectural


concrete quality

Meng Fanli, Project Leader West Island


Lin Ming, Project Director
Liu Haiqing, Project Leader East Island

“PERI played a decisive role in realizing this once-in-a-century structure; tunnel


entrances and breakwater were extremely challenging due to maintaining the
highest quality requirements. The formwork could be easily moved and
­provided the best possible safety and first-class architectural concrete quality.
We came to appreciate the professional engineering, service and the striving
of the PERI engineers for perfection.”

The construction of the high side 6 lanes lead into the two tunnel portals formwork carriages which operated
and centre walls as well as the with a 3 % longitudinal gradient. The independently of each other. These
breakwater for two transitional approx. 300 m long side walls of the up were individually realized as a pro-
structures was carried out using to 56 m wide ramp structures feature ject-related and in part more than 21 m
mobile PERI Portal Formwork Car- massive 2.50 m wall thicknesses. In high special constructions. By including
riages – with a fast cycle sequence addition, both driving directions are system components taken from the
and high quality of workmanship. separated in the tunnel exits by a cen- VARIOKIT Engineering ­Construction
tre wall which will subsequently carry Kit, VARIO Girder Wall Formwork
The 35 km long Hongkong-Zhuhai- the roofing construction. The up to ­system and SK anchor t­ echnology,
Macao road connection is located in 15.50 m high reinforced concrete walls the PERI concept provided the most
the area of the approach flight path of were to be realized in SB 4 architectur- cost-effective and efficient solution
the Hong Kong International Airport, al concrete quality with a clearly struc- option. As a result, concreting could be
Chek Lap Kok, in an underwater tunnel. tured joint and tie arrangement as well carried out in regular cycle lengths of
This 6 km long immersed tunnel had as ensuring water impermeability on a 15 m while the entire height of each
already been successfully built with sustained basis. wall section was constructed in one
PERI know-how – the shell construc- pour.
tion for the east and west transitional The construction of the extensive
structures was the next stage to be architectural concrete walls was carried
completed. For this, two artificial out largely without crane support. For
islands were created in the southern quick, safe and simple execution, PERI
Chinese Pearl River Delta. engineers planned mobile portal wall

300 m long ramp structures with high walls in Side walls and centre wall were constructed with
architectural concrete quality serve as the the help of three PERI formwork carriages – with Also for the massive breakwater, the
entrance and exit points of the 6 km long HZMB a fast working speed and high quality of work- construction team used a mobile wall
tunnel. manship. formwork solution.

Contractor 2.50
China Communications Construction
Company Ltd. (CCCC)
Field Service
PERI Asia Pacific, Weissenhorn,
Germany

15.50
260 261
Msheireb Metro Station, Doha, Qatar Transport Engineering

Major construction site at a depth of 40 m

An individually tailored system The complex structural geometry, with


­concept and continuous on-site up to 3 m thick reinforced concrete
support facilitated the fast con- slabs and wall thicknesses reaching 2 m,
struction progress of the Msheireb required a customized implementation
Station, the key element of Doha's concept. Within a very short space of
new metro system. time, 10,000 m² of wall and column
formwork as well as 150,000 m³ of
The Msheireb subway station is situat- shoring were delivered to the construc-
ed in the heart of Doha and is the tion site.
lynchpin of the ultra-modern metro
system currently under construction in For forming the massive walls, the
the capital of Qatar. This is where the VARIO Girder Wall Formwork system
three most important connections con- was used. For the single-sided forming
verge: the “Gold Line”, “Red Line” and of the up to 9.50 m high walls, SB
“Green Line”. By 2020, 82 km of tunnel Brace Frames supplemented the PERI
routes and 25 stations will connect the formwork solution. For the higher wall
residential and commercial centres sections, VARIO together with CB
with the suburbs and World Cup stadi- Climbing Platforms formed crane-mov-
ums. In the final phase, the Doha able climbing units. The tie holes could
metro system will feature a total of four be reliably closed with the help of the
lines and nearly 100 stations. DK Tie System. The shoring concept
developed by PERI engineers for trans-
The metro station is located at a depth ferring the high loads is based on prov-
of 40 m and has 4 main levels. In order en PD 8 Shoring Towers, MULTIPROP
to effectively realize the 200 m long Aluminium Slab Props and PERI UP
and 180 m wide major interchange Flex Modular Scaffolding System.
with its massive component dimen- Here, the 25 cm scaffold grid allowed
sions within the given construction easy adjustment of the PERI UP Stand-
period, PERI planned and delivered the ards to suit the wide range of load
formwork and scaffolding systems. requirements.

Contractor
SOQ Joint Venture; Samsung C&T, OHL, QBC
Field Service
PERI Qatar LLC, Doha

Carlos Allepuz
Construction Manager

“PERI engineers have given us full round-the-


clock technical support and reliable after sales
service from day one. This close cooperation
has enabled SOQ JV to use PERI cutting-edge
solutions to build this very important station
efficiently, safely and successfully.“

262 263
Capitol Hill Station, Seattle, USA Transport Engineering

System-based project solution saves time and money

15.14

1.22
3.54 3.70
1.14
17.48
Contractor

1.68
Turner Construction, Seattle, USA
Field Service

6.20
PERI Pacific Northwest, Portland, USA
and PERI Germany, Weissenhorn

The PERI formwork carriage solution designed as a two-piece construction.


was the result of competent engi- As a result, it was possible to use the
neering and a project-specific con- top half of the carriage for the remain-
struction kit system. The widest pos- ing two levels after completion of the
sible use of rentable PERI system lower level. These were realized using
components along with an opti- 6 concreting cycles each time with
mized construction method ensured heights of almost 5 m and 4 m respec-
significant time and cost savings. tively. The formwork carriage was
Kevin Whalen ­completely hydraulically operated,
Project Superintendent Capitol Hill is one of two subway and moved along on the reinforced
­stations constructed as part of the concrete edge beams of the respective
“Working in collaboration, PERI rapid transit project for the Greater lower level by means of heavy duty
and Turner Construction designed Seattle region. The new station is rollers. HD 200 heavy-duty props were
the Travelling Mono System almost 18 m deep and over 100 m used as lateral supports in order to
which has met scheduling and long. Huge steel-composite tubes with safely transfer the additional loads
budgetary constraints. We've 1.00 m and 1.50 m diameters respec- from the formwork carriage and the
increased the level of safety for tively brace the underground structure next concreting cycle. At the same
our workers as well as reduced on two levels. A very experienced time, the VARIOKIT unit served as tem-
the number of man hours team of PERI engineers from USA and porary support during the assembly of
required to set up traditional Germany developed a cost-effective the huge steel tubes used for bracing.
formwork systems. This system formwork and scaffolding concept with
was specifically designed to pour detailed solutions for all stages of con- In order to transfer the high loads
concrete from the ground to the struction, and was based on rentable resulting from the concreting opera-
roof giving us ability to maximize system components available at very tions for the 1.22 m thick reinforced
our labor force and allow subcon- short notice. Thus, walls and reinforced concrete slab into the longitudinal edge
tractors to work beneath the sys- concrete beams could be monolithical- beams, the formwork carriage was
tem, all while improving on the ly constructed in one pour. This avoided adapted to suit the changed load situa-
quality of the finished product.” the need for construction joints and tion. However, the hydraulic handling
resulted in assembly cost savings. and easy movability of the formwork
carriage unit were still available.
The VARIOKIT formwork carriage con-
struction for the deepest sections,
each 12 m long and 8 m high, was

264 265
Midfield Terminal, Abu Dhabi, United Arab Emirates Transport Engineering

Over 6,000 slab tables in continuous use

Contractor
Joint Venture: TAV Construction; Consolidated
Contractors Company (CCC); Arabtec Construction
Field Service
PERI L.L.C., United Arab Emirates

Fathi Abdul Muti


Deputy Project Manager

“We met all milestones ahead of


schedule which can only be
achieved with the right partner
and solutions. PERI prove to be
very responsive and handled the
challenges of such a huge project
like ours very well.”

Delivery of enormous amounts of at the four piers and up to 30 million Centrepiece of the Midfield Terminal is More than 60,000 PD 8 Frames were ball pitches. The slabs together with
materials at short notice as well as passengers can be handled annually. In the over 50 m high passenger terminal, assembled to form 6 m to 10 m high the massive, mostly 0.85 m wide and
competent engineering with relat- peak periods, up to 17,000 workers the so-called Central Processor, for shoring towers which reliably accom- 1.10 m high beams were constructed
ed formwork and scaffolding plan- were working in shifts around the clock which PERI planned the formwork and modated the high loads from the floor in one pour. The use of lightweight
ning made a convincing case during on the giant construction site. For scaffolding systems and delivered slabs and beams, and could be re-posi- LIWA Panel Formwork elements as
the construction of the airport ter- maintaining the tight schedule, more huge amounts of material in a short tioned without requiring a crane for the side formwork accelerated site opera-
minal of unparalleled proportions. than 1,000 cubic metres of concrete period of time. The concept of the next use each time. Approx. 6,200 slab tions due to easy shuttering and strik-
For ensuring strict adherence to the had to be formed every day. As a result, PERI engineers was flexibly adapted to tables were in continuous use on the ing by hand and also reduced formlin-
schedule, the comprehensive around 700,000 m³ of concrete and suit the different ground plan geome- construction site – with almost ing requirements.
on-site support provided by a per- 200,000 t of steel were processed in a tries and slab heights of the 7-storey 65,000 m² of formwork materials, this
manently assigned PERI project mere 18-months construction period. high terminal complex. was an area almost as large as 10 foot-
team consisting of very experi-
enced supervisors and project man-
agers played a key role; work and
logistical processes were coordi-
nated in close collaboration with
the site management.
4,000 massive, reinforced concrete columns with
The new X-shaped Midfield Terminal a wide range of dimensions were constructed
with the help of VARIO GT 24 Column Formwork
was built between the north and south
as well as project-related SRS Circular Column
runways of the Abu Dhabi International Formwork elements. VARIO GT 24 Girder Wall
Airport where 65 wide-bodied com- Formwork reliably accomodated the high con-
crete pressure of the up to 12.50 m high rein-
mercial aircraft can be accommodated
forced concrete walls.

266 267
Water retaining structures

serve to promote the utilization of


water as well as the regulation and
control of stretches of water in order to
create or protect habitats – whilst tak-
ing into consideration the environment
and resources.

Water construction projects are often


associated with complex structures
comprised of massive structural ele-
ments. For the execution of the con-
struction work, this often means
­single-sided forming operations with-
out the use of ties. For also ensuring
a watertight execution over the long
term, the selection of the appropriate
anchor and sealing system is frequently
of particular importance.

268 269
Foz Tua Dam, Alijó / Vila Real, Portugal Water Retaining Structures

Comprehensive engineering services for impressive


dam structure

Paulo Libório
Site Manager

“The support provided by the PERI design engineer directly on the jobsite along with the
constant contact to his technical office ensured that all project members could work
together in order to develop the best formwork solution for this complex project. Without
this close collaboration, it would not have been possible to maintain the construction
schedule. PERI ensured the best on-site formwork and project management through
constantly adapted material quantities and schedules as well as close coordination with
all construction crews for carrying out the wide range of formwork operations. This
helped us to guarantee project profitability in terms of time and costs.”

Contractor
Consortium Barragem de Foz Tua, ACE:
8.65 Mota-Engil S.A., Somague S.A. and MSF S.A.
Field Service
PERIcofragens, Lda. Portugal, Queijas

The well-thought out climbing and supporting frame construction for the overflow area at the top of the
dam were also comprised of PERI system components: SB Brace Frames and system components

9.63
taken from the VARIOKIT Engineering Construction Kit formed large-sized platforms for the up to 8.65 m
cantilevered casting segments. MULTIPROP Shoring Towers and SLS Heavy-Duty Spindles supported
the inclined VARIO GT 24 Formwork Units.

The 108 m high and 275 m long dam has a very PERI UP was used for a range of shoring and
complex geometry. By means of a customized working scaffolds as well as the access solutions.
formwork, scaffolding and service concept, it was PERI UP Stair Towers with erection heights of up
possible to maintain the very tight construction to 55 m provided quick and safe access means to
schedule and keep within the planned budget. the working areas.

With a package of solutions consist- material requirements in particular to The combination of the SCS Single-Sided
ing of formwork, scaffolding, logisti- take into consideration. In addition to Climbing System and VARIO GT 24
cal and technical services provided planning the formwork and scaffolding Girder Wall Formwork was ideally suit-
throughout the project, PERI engi- solution for the complex geometries ed to accommodate the single-sided
neers effectively supported the con- and high loads, strict compliance of the load transfer without formwork ties.
struction of the dam and the associ- construction schedule and staying Due to the high load-bearing capacity
ated pumped storage power plant. within the planned budget for the of the SCS Brackets, large-sized and
imposing dam project were the major crane-movable units could be formed.
The double-curved dam wall has a challenges. For ensuring smooth con- SCS modular concept with multi-piece
height of 108 m while the length of the struction progress, all planning, logisti- brackets allowed optimal adjustment to
5 m wide dam crest reaches 275 m. cal and formwork assembly processes match the structural geometry which
The main focus here was to coordinate were therefore precisely coordinated featured different inclinations – and
the wide range of formwork configura- by the PERI project manager on site ensured horizontal alignment of the
tions, with a tight schedule and high and adapted to match the actual con- 1.90 m wide working platforms at all
struction sequence. times.

270 271
Bagatelle Dam, Port Louis, Mauritius Water Retaining Structures

3D climbing formwork individually adapted

ø 27.00

15.35
2.56
ø 8.00

Special suspension points ensured that the form- The SCS Climbing System could be flexibly adapted to suit the variable inclinations and
work elements could easily be lifted into the reliably transferred the high loads from the fresh concrete pressure into the previous casting
respective final position with the crane. segment.

The overflow funnel of the Baga- Brackets along with three-dimensional


telle Dam features a complex formwork units based on VARIO Girder
curved shape. Based on system Wall Formwork elements were used.
components and 3D formwork With the SCS Climbing System, the
units, the climbing formwork solu- forward and reverse-inclined sections
tion was individually adapted by could be concreted single-sidedly, i.e.
PERI specialists to accommodate without ties. The adaptation to suit the
the structural geometry and the given geometry was no problem; in
Wang Peng single-sided load transfer. addition, the bracket platforms always
Project Manager ensured horizontal working areas and
Although the island nation of Mauritius access points even when having to
“We have completed numerous in the western Indian Ocean registers deal with differently inclined walls.
projects together with PERI. For abundant rainfall, the rainwater quickly
CWE, PERI has always been a flows – mostly unused – into the sea The formwork for the funnel walls with
reliable partner; with the very due to the relatively small surface area curved surfaces on all sides was indi-
high quality and efficient service, of the island as well as the numerous vidually manufactured. The detailed 3D
we are extremely satisfied.” steep gradients. The Bagatelle Dam planning and dimensionally-accurate
Project has improved the water supply CNC timber formers were realized in
with the realization of this approx. the formwork assembly facility at PERI
14 million m³ storage capacity. headquarters in Weissenhorn. Final
A 2.5 km long and up to 48 m high dam assembly and installation of the form-
transforms a tributary of the Grand lining took place on the construction
River North West into a reservoir at site – under the expert guidance of a
almost 400 metres above sea level. PERI supervisor, and based on VARIO
basic elements. An integral part of the
Contractor Construction of the overflow funnel for reverse-inclined climbing formwork
CWE China International Water & Electric Corp.
Field Service
the flood spilway was supported by solution were the inner-mounted brack-
PERI Asia Pacific, Weissenhorn, Germany PERI engineers with a 3D formwork ets which ensured that the elements
solution. The diameter of the circular could be easily and quickly shuttered
shaft construction featured in the and stripped with the crane.
ground plan widens from 8 m to 27 m
in at the crown of the funnel in the
form of a chalice – outside with a uni-
CNC-machined timber formers were assembled form and internally with variable inclina-
on VARIO basic elements under the guidance of tions respectively. For realizing the
a PERI supervisor to form dimensionally accurate
complex geometry, SCS Climbing
3D formwork units.

272 273
Nile Barrage, Assiut, Egypt Water Retaining Structures

High construction quality with fast cycle sequences

Contractor
New Assiut Barrage Joint Venture (NABJV):
Vinci Construction Grands Projets,
O.A.O. Arab Contractors, Orascom Constr. Ind.
Field Service
PERI Eygpt, Cairo

In order to ensure that the ambi- built in 1902 which is located 400 m crossing. With a construction period of work includes two locks, each 120 m construction site. In combination with are being used; in addition, the subse-
tious hydraulic engineering project further downstream. The weir system 5 years in total, more than 1,700 skilled long and 17 m wide, as well as con- the CB Climbing Platforms, the form- quent installation of the technical
on the Nile will begin operations supplies the 350 km Ibrahimiyya main personnel are working to achieve the struction work for the power plant. For work and scaffolding can be moved as equipment requires compliance with
within the planned time frame, PERI irrigation canal and thereby 700,000 planned 2017 completion date. forming the mainly massive reinforced a large-sized unit with the crane. Here, very high quality standards. The PERI
formwork and scaffolding systems hectares of farmland with water from concrete elements, PERI has provided both systems can be flexibly adapted formwork solution is complemented by
as well as competent on-site sup- the Nile – a valuable natural resource Altogether, 8 sluiceways with 17 m the most cost-effective solution based for the construction of the challenging planned needs-based use of PERI UP
port provide easy handling and fast for 1 million farmers and the Egyptian widths respectively and a maximum on VARIO Girder Wall Formwork and structural geometry and accommodat- and PD 8 Shoring Towers.
cycle sequences. population. Integrated in this complex damming height of 4 m ensure that a the CB Climbing System. ing the required fresh concrete pres-
hydraulic engineering project is a minimum 445 m³/s of water from the sure. For accurate realization of the
The new barrage between Luxor and 32 MW hydroelectric plant for generat- Nile can be discharged into the canal. Over 8,000 m² of VARIO Girder Wall curved elements, customized form-
Cairo replaces the old existing dam ing electricity, two locks and a bridge In addition, the extensive concreting Formwork is in daily use at this major work units within the VARIO elements

Hisham Khattab
Site Manager

“For such projects, the choice of the right


formwork system is a very important decision.
After very careful consideration, we decided in
favour of PERI due to the high level of safety,
easy handling and fast cycle sequences. As
expected, the PERI team has provided us with
very professional support.”

VARIO Formwork, CB Climbing Platforms and The PERI system application was matched to suit PERI UP Frame Scaffolding is being used for the The new Nile barrage is used for water regulation
PERI UP access technology guarantee easy the massive reinforced concrete components time-consuming reinforcement work. and electricity generation; for ensuring smooth
handling along with a high level of safety. with slab thicknesses up to 2.50 m and large shipping operations, a 120 m long double sluice
supporting heights of up to 10 m. bridges the 4 m difference in height.

274 275
Blue Lake Dam, Sitka (Alaska), USA
Dam construction with voluminous cantilever

2.44 6.34

The heightening of the dam at the


Blue Lake ensures an autonomous
power supply for the citizens of
Sitka in the US state of Alaska. An
important part of the PERI climbing
formwork solution was the transfer
of the high loads resulting from a

25.00
massive cantilever in the area of the
Shawn Perrin dam crest.
Site Manager
The increase in height and expansion
“The formwork provided by PERI of the existing dam for the Blue Lake
for the dam, especially for the reservoir by 25 m increases the effi-
cantilevered spillway, was critical ciency of the hydroelectric power sta-
to the success of this remote pro- tion by 27 % to 15 MW. The new arch
ject. Customer support and logis- dam now has a 70 m overall height
tics were top notch in delivering with the dam crest more than 80 m
formwork via a 5 day trip by long. In addition, new intake structures
barge.” and penstocks for power plant opera-
tions were realized.

Contractor
Barnard Construction, Bozeman
Field Service
PERI Pacific Northwest, Portland, USA

The VARIO formwork for the vertical edge areas


was climbed on CB Platforms. For the spillway
Difficult site accessibility and a complex geometry presented the construction team with major section with its massive cantilever, the SCS
challenges. The formwork concept was based on the CB and SCS Climbing Systems and was per- Climbing System was combined with SB Brace
fectly complemented by the use of VARIOKIT system components. Frames and MULTIPROP Shoring Towers.

The construction of the massive, with the crane as large-sized units porting MULTIPROP Shoring Towers.
2.44 m thick and rounded reinforced respectively in regular concreting simultaneously. SCS Climbing Form-
concrete wall with a 35 m radius, in cycles heights of 3.05 m. work units ensured the efficient trans-
particular, required a formwork concept fer of loads during the single-sided
that was exactly matched to the con- On the dam itself, the overflow struc- forming operations; here, the brackets
struction progress and challenging ture has a length of around 40 m. Here, could be flexibly adapted to match the
structural geometry. The PERI imple- the crest of the dam cantilevers 6.34 m complex geometry.
mentation solution was based on a in a downstream direction. Transferring
number of different systems which the enormous loads was carried out by
could, however, be combined with means of horizontally-positioned, con-
each other. For realizing the vertical nectable SB Brace Frames. As a result,
edge areas, the CB Climbing System an intermediate level could be formed
along with VARIO GT 24 Girder Wall which simultaneously served as a gen-
Formwork were used. F ­ or this, plat- erously-dimensioned working platform
forms and formwork could be moved and high load-bearing basis for sup-

276 277
Nant de Drance Pumped-Storage Power Plant, Water Retaining Structures

Martigny, Switzerland
Modular formwork concept for underground
large-scale construction site

Ulrich Anschütz
Site Manager

“My compliments to the Swiss PERI team


and to MCE for this extraordinary, custom-
ized formwork solution. With up to 300 m³
of concrete per section, we only had a mini-
mum of deformations.”

Contractor
ARGE GMI (Groupement Marti Implenia), Marti Tunnelbau AG and Implenia Bau AG
Field Service
PERI AG Switzerlan, Ohringen and MCE GmbH, Eschenz

The construction of the under- 10 m cycle length. For fast cycle


ground machine cavern as well as sequences, the tunnel formwork car-
two intake structures required an riage was equipped with an electric
elaborate formwork concept along drive system which meant it could be
with competent jobsite support hydraulically raised and lowered. The
lateral anchoring clamps were likewise
The Nant de Drance pumped-storage concreted in advance with the help of a
power plant, with a total output of hydraulically operated PERI formwork
900 MW, will begin operating at the carriage construction.
end of 2018 after 10 years of construc-
tion. The power plant is being built to a An important feature of the project
large extent underground at a height of was also the intake area on the higher
1,700 m above sea level between the Vieux Emosson reservoir at a height of
Emosson and Vieux Emosson reser- 2,200 m. For the two intake structures
voirs. For this, 1.7 million m³ of rock will and headrace tunnels, PERI likewise
be removed while creating a tunnel and provided efficient formwork carriage
gallery system totalling 17 km long. solutions. The varying longitudinal gra-
An integral part of the PERI solution was the dients up to 12 %, the transition from
At the Nant de Drance pumped-storage power plant, changing from pump to turbine operations can be formwork carriage and wall formwork for con- Dimensionally-accurate prefabricated formwork The machine cavern for the installation a circular to a square-shaped tunnel
carried out within minutes. For the construction work, PERI and MCE offered a well thought-out formwork structing the two intake structures with up to elements allowed the transition from circular to
concept, continuous on-site support as well as assembly support by a supervisor. 3 m thick reinforced concrete slabs.
of the pump turbines is 194 m long, cross-section as well as the trum-
square-shaped tunnel cross-sections.
32 m wide and 52 m high, and is one pet-shaped portal widening were taken
of the largest underground construc- into consideration here. For the exten-
tions in Europe. For the final excavation sive surface and underground con-
work, the arched slabs along with the struction work, TRIO Panel Formwork
abutment beams were concreted in in connection with SB Brace Frames
advance. In close cooperation with and Climbing Brackets were also used
MCE Engineering, PERI Switzerland in order to form and concrete the up to
planned and delivered a modular form- 14 m high walls.
work carriage solution. The construc-
tion of the 32 m wide and initial 12.50 m
high tunnel cross-section was carried
out in 18 casting segments, each with a

278 279
Daugava Hydroelectric Power Station, Polotsk, Belarus Water Retaining Structures

Detailed cycle planning with optimized system use

Yuri Cherniak and Andrei Smouzh


Site Managers

“The VARIO, TRIO, MULTIPROP and


PERI UP systems used on our jobsite
allowed us to realize very challenging
concrete structures in superb quality and
the shortest possible construction time.
Many thanks to PERI for many years of
partnership-based cooperation.”

3.56
The massive reinforced concrete piers widen out
in the head section. MULTIPROP and PERI UP

3.00
reliably transferred the high loads from great
heights into the ground.

2.80

20.05
13.40
PERI Belarus developed a comprehensive form- Contractor
work and shoring concept for each stage of the Minskpromstroy, Minsk
construction. Field Service
PERI Belarus, Minsk

The power plant construction of the of up to 29 m placed enormous Through the very detailed PERI cycle
Daugava barrage required extensive demands on all project participants. planning, optimization of the system
concreting work. The formwork and utilization was achieved. Thus, material
scaffolding concept was based on The proven wall TRIO and VARIO requirements and costs could be mini-
versatile system equipment, Formwork Systems, MULTIPROP and mized and simultaneously boost effi-
detailed execution and cycle plan- PERI UP modular load-bearing systems ciency. For example, wall formwork
ning as well as competent con- as well as CB Climbing Platforms and elements were initially used single-­
struction site support. VARIOKIT System Components sided then subsequently double-sided
formed the basis for the PERI form- and anchored, as well as utilized as
The 22 MW hydroelectric power station work and scaffolding solution. These tunnel formwork. System components
near Polotsk in the north of Belarus is fulfilled the wide range of requirements of the tunnel formwork were used, in
the first one of a total of four planned in all phases of construction and, in turn, in the load-bearing system for the
barrages on the Daugava river. particular, ensured the reliable transfer pier cantilevers. The basis for this was
140,000 m³ of concrete was used in 6 of heavy loads during the realization of provided by the flexibility and modulari-
years of construction on the 61 hectare the cantilevered concrete components. ty of the PERI systems in combination
construction site. The complex design Project-specific 3D formwork ensured with technical support by PERI special-
of the building with its massive rein- a high degree of dimensional stability ists throughout the entire construction The 3D tunnel formwork construction on a VARIOKIT system basis allowed the dimensionally-­ PERI planned and delivered customized solutions for the
accurate realization of the transition from square-shaped to circular discharge structure complex building geometries.
forced concrete structures and heights for the discharge structures. phase. cross-sections.

280 281
Industrial Structures

includes the new construction, modern-


ization and maintenance of structural
facilities in industry.

Planning and execution is determined


by the demands of current and future
production processes. The functional
and economic aspects outweigh any
architectural requirements which
usually are of secondary importance.
The actual execution is often associat-
ed with stringent safety regulations.
Furthermore, structural work to be car-
ried out and technical equipment instal-
lation also simultaneously require close
coordination of the construction
sequences. Approvals, type tests and
technical documentation serve to verify
the quality and reliability of the system
equipment used.

282 283
Dedusting System for Blast Furnace 9, Industrial Structures

ThyssenKrupp, Duisburg, Germany


PERI UP and VARIOKIT: 2 systems – 1 grid

Scaffold Contractor The loads from up to five additional scaffolding


Intering GmbH, Scaffolding Department, Leuna levels were transferred into the external scaffold-
Field Service ing via the supporting intermediate level which
PERI Germany, Leipzig and Weissenhorn consisted of VARIOKIT core components.
PERI UP therefore served as both working
­scaffold and shoring.

For the execution of the insulation Through the consistent use of system
work, the consistently high safety scaffolding components, the decking
standard of the PERI UP Flex along areas were free of gaps and tripping
with the almost unlimited combina- hazards. Guardrails and toe boards
bility with VARIOKIT system com- could be installed end-to-end also with-
ponents convinced scaffolding out any gaps. Safe and quick access to
erectors and users alike. all levels was provided by integrated
stair towers complete with 75 cm wide
ThyssenKrupp Steel Europe operates aluminum flights of stairs. Heiko Neie
four company-owned blast furnaces at Supervisor
the Duisburg facility. For the most In order to access the plant sections to
recent extensive modernization meas- be worked on via the non-supporting “With PERI UP Flex, the most
ures, Blast Furnace 9 was taken out of flat roof, a girder grid for transferring suitable grid dimensions can
service and brought in line with the loads was integrated into the PERI UP always be realized and it is 100 %
very latest technical standards. Part of scaffolding solution at a height of 12 m compatible with other PERI sys-
the work included the re-insulation of – formed using rentable steel walers tem components. And the inte-
the casting house dedusting system. taken from the VARIOKIT Engineering grated protection against lifting in
For this, PERI scaffolding specialists Construction Kit. Due to the 12.5 cm the steel decks fully complies our
planned a project-specific working grid system, the VARIOKIT could be high safety requirements.”
scaffold which was based on two com- ideally combined with PERI UP Flex.
patible modular construction systems: Standardized connecting means
PERI UP and VARIOKIT. Both systems facilitated continuous installation with
follow a uniform metric basic grid. system components – without any
time-consuming adjustment work with
The PERI UP Flex Modular Scaffolding tubes and couplers.
provided optimal working conditions
for all insulation work. The high degree
of variability allowed any adjustments
in 25 cm increments – resulting in com-
pletely safe working platforms.

284 285
Kozienice Power Plant, Poland
Combined power package for optimized load transfer

Sławomir Bogucki
Supervisor

“One of the most important criteria was the


tight schedule for the structural work required
on the turbine building. The tremendous com-
mitment shown by the PERI project team as
well as the professional processing and materi-
als provision made compliance possible.”

General Contractor / Contractor Modular supporting systems made it possible to


Polimex-Mostostal S.A. / IDS-BUD S.A. easily adapt to the complex building structure.
Field Service
PERI Poland Sp. z o.o., Płochocin
23.30

The PERI shoring concept for transferring the


high loads was based on standardized construc-
tion kit systems: MULTIPROP, HD 200 and
VARIOKIT. With the help of the PERI UP Modular
Scaffolding System, the required access means
was realized.

A PERI shoring combination for PERI Poland developed and delivered a cept could optimally fulfil the wide Flexibility during modernization Kozienice power plant was also mod- forms for up to heights of 30 m were
transferring high loads – adapted comprehensive formwork and scaffold- range of requirements. The use of operations ernized. For example, Blocks 1-8 were realized with the help of the PERI UP
beforehand to suit the complex ing solution that was perfectly standardized system and connecting equipped with a new flue gas desul- Flex Modular Scaffolding System.
building geometry – facilitated the matched to the strictly scheduled con- components ensured short assembly Parallel to the construction of Block 11, phurization system. For carrying out
efficient construction of the mas- struction process with tight execution times – rapid availability and high level the existing infrastructure of the the insulation work, safe working plat-
sive reinforced concrete compo- deadlines. In particular, the wide range of cost-effectiveness was guaranteed
nents for the power plant. of load supporting systems made it through the immediate availability in
possible to form and concrete the com- the PERI rental parks. Marcin Tymiński
The new Block 11 at the Kozienice plex building structure within the given Site Manager
facility is the largest-fired coal power tight dimensional tolerances – from the
plant unit in Europe with an output of 5.50 m thick bottom slab and massive “For rapid realization of the project, we found
1.075 MW, and worldwide one of the columns and beams through to the the right scaffolding provider in PERI. PERI
most modern of its kind. For the struc- 3.30 m thick foundation slab at a height Poland demonstrated great commitment
tural work on the turbine foundations, of over 20 m. ­during the technical and logistical support.”
massive reinforced concrete compo-
nents had to be realized. This required With the combination of MULTIPROP
the transfer of very high loads from Shoring Towers, HD 200 Heavy-Duty
great heights, combined with the high- Props and VARIOKIT Heavy-Duty Shor-
est safety and quality requirements. ing Towers, the detailed shoring con- General Contractor / Insulation Work
Instal Kraków S.A. / Kaefer SA, Polaniec
Field Service
PERI Poland Sp. z o.o., Płochocin

286 287
Northwest Redwater Project (NWR), Edmonton, Canada Industrial Structures

Time and cost factor lowered, safety levels increased

The detailed 3D scaffold planning along with early Safe working platforms: the consistent use of Project-specific PERI UP industrial scaffolding General Contractor
consultation and coordination with all project par- system components not only accelerates the solutions accelerate work operation speeds and Fluor Canada Ltd.
ticipants increased both work safety and efficien- assembly work required on the scaffolding. increase the level of safety. Field Service
cy. In addition, PERI supported the project man- Through the gap-free installation with system PERI Canada and PERI USA
agement with a control software for large-scale decking, this means there are no overlapping
projects and optimized the interlinking between planks thus avoiding the presence of any tripping
scaffold planning and execution. hazards during later use.

For the construction of a Canadian PERI´s North American scaffolding the perfectly coordinated metric grid
industrial plant, the PERI UP Scaf- specialists are planning and supplying arrangement of the scaffolding compo-
fold System and integration of 3D PERI UP industrial scaffold solutions as nents, plant sections can be systemati-
scaffold planning at an early stage well as ensuring the on-time availability cally scaffolded in 25 cm increments
reduced the time and cost factor of correspondingly large quantities of without any on-site tube-coupler
while simultaneously increasing materials. 1,500 t of scaffolding equip- assembly, and thus form very safe
safety levels. ment is in daily use while around 1,500 working platforms. Furthermore, the
people are working on the construction detailed 3D scaffold planning with
North-east of Edmonton/Alberta, the site at peak times. Safety is always of PERI CAD on the jobsite allows solu- Kyle Morden
world's most advanced oil sand refin- paramount importance: one of the tions to be approved in advance with Project Superintendent
ery is currently being constructed. The most important objectives for all pro- all the project partners. As a result, all
facility will produce 150,000 barrels per ject participants is to ensure that no problem areas can be identified at an “There are a number of challeng-
day, i.e. close to 2.5 million litres of oil. accidents occur during the estimated early stage and the working scaffold is es in the industry, period just in
Since 2013, plant components have 1 million working hours. then optimized for further usage. This regards to cost. With PERI UP
been installed on the 2 km² area, and avoids improvisations during the actual system scaffold we get the usu-
the first of a total of three sections will For this, PERI UP provides system-in- scaffolding phase, thus accelerating ally in the scaffolding market high
become operational in the autumn of tegrated advantages during scaffold operation speeds and providing maxi- direct labor cost down. The part-
2017. assembly and use. For example, due to mum safety for site personnel. nership and the support has been
absolutely phenomenal – to
ensure that the productivity and
In addition to the system-related assembly- and efficiency has all been met and
safety advantages provided by PERI UP, the com- our targets are on track.”
Integrated staircases allow convenient and rapid petent on-site Project support is an important fac-
access to all scaffold levels. tor for realizing time and cost reductions.

288 289
Stanari Thermal Power Station, Doboj, Bosnia-Herzogovina
Test of strength for formwork and scaffolding

The base area of the turbine structure measures 9 circular concrete piers with 3.60 m external diameters and 40 cm wall thicknesses carry the steel
30.50 m x 12.00 m, and is characterized by its platform for the air-cooled condensator at a height of 26 m. On each pier, 12 CB 240 Climbing Brackets
massive walls, beams and slabs. PERI UP Modular carried the customized VARIO GT 24 Wall Formwork elements. Construction of the pear, including
Scaffolding formed the shoring for up to 5.30 m the pier head, took place in 9 cycles using 3.00 m concreting heights respectively. PERI UP Stair
high slab in the turbine building. The legs were ­Towers provided safe access to the designated working areas.
simply bundled together in areas of high load
­concentrations – the system could therefore be
optimally adapted to suit the loads.

desulfurization and dust separation. c­ olumns have a cross-section of up to


Approx. 3,000 people were involved in 1.40 m x 2.10 m while the beams
the construction of the power plant measure up to 2.10 m x 5.30 m. More-
over a time frame of 45 months with over, the up to 5.30 m thick slab also
trial operations taking place at the end featured arched sections in some
of 2015. areas. PERI engineers developed an
11.60 m high shoring solution on the
PERI planned and supplied the form- basis of the PERI UP Modular Scaffold-
work and scaffolding systems for two ing System. Through the 25-cm grid Luka Popržen and Miroslav Usorac
construction areas: a climbing form- arrangement, the leg spacings could Project Managers
work solution for the 9 piers of the be optimally adapted to suit the load
steel platform for the condensator as requirements found in the different “PERI developed a very safe and fast
PERI´s contribution for realizing the well as a combination consisting of a areas. For the flat slabs, MULTIFLEX formwork solution for us. The technical
300 MW power plant was a project-­ stable shoring construction and complex Girder Slab Formwork provided the solution together with the excellent
specific overall concept – consisting arched slab formwork for the turbine necessary versatility; for the arched assembly plans, as well as the easy
of formwork, scaffolding and engi- building. The heavy massive compo- construction, a supporting structure application and high load-bearing
neering from a single source. With a nents with a high degree of reinforce- comprised of rentable VARIOKIT capacity of the system, were particu-
just-in-time supply of materials, ment as well as the large heights to be ­system components was formed. larly helpful in ensuring that the in part
detailed plans and static calcula- accommodated placed exacting complex formwork and concreting
tions, PERI engineers continuously demands: high load-bearing capacity, work could be efficiently realized. From
provided on-site support for the great flexibility in the application and the planning and static calculations
implementation and thus compli- the provision of large amounts of mate- through to on-going support during the
ance with the short construction rial in a short construction schedule. construction phase, PERI proved that
period. At the same time, the formwork and its service is of the highest quality.”
scaffold constructions for the realization
The Stanari coal-fired power plant pro- of the power plant were to be individu-
Contractor
duces around 2 million megawatt ally calculated and developed. DOO “MD-Perić Company”, Bijeljina (Condensa-
hours (MWh) of electricity annually and tor Platform)
fully complies with EU environmental Thus, the complete turbine structure GP Gradip AD, Prnjavor (Turbine Building)
Field Service
standards by means of continuous is, for example, characterized by its PERI Simanovci, Serbia and PERI Weissenhorn,
waste gas treatment including flue gas very impressive dimensions: the Germany

292 293
Building redevelopment

includes the conversion as well as the


refurbishment and modernization of
existing buildings from a value-preserv-
ing and urban development point of
view.

Building redevelopment is increasingly


gaining importance – from energy-con-
serving renovation of a detached house
or the modernization of municipal
buildings through to upgrading an
industrial site which is then used for a
new purpose. Construction measures
for gaps between buildings on mature
street facades are also included here,
frequently under the aspect of preser-
vation issues. In order to be able to
also work quickly in restricted spaces
and without a crane, the equipment
used should be lightweight and prefer-
ably easy to move by hand. As a rule,
supporting structure concepts and
working platforms are required on a
project-specific basis, respectively
adapted to match all geometrical and
static requirements.

294 295
Hotel Le Royal, Luxembourg Building Redevelopment

Cantilevered system combination for refurbishment


measures

Cantilevered platforms accelerated large-sized wall and slab panels was and slabs. Externally, the cantilevered
the complete refurbishment of the carried out by means of an offset VARIOKIT Supporting Formwork was
Luxembourg luxury hotel. The cus- arrangement of cantilevered load plat- used to form generously-sized working
tomized project solution was based forms on each floor. Due to the expan- and material platforms with the help of
on two compatible PERI Modular sion construction work on the ground the PERI UP Scaffolding System. Each
Construction Systems – VARIOKIT floor, erecting a working scaffolding on of 6.25 m long and 2.50 m wide load
and PERI UP. the facade side was not possible; platforms fulfilled two tasks: the inter-
­furthermore, anchoring on the hotel mediate level under the right window
The 5-star Hotel Le Royal in the centre frontage was also not permitted. was dimensioned for positioning a bulk
of Luxembourg underwent extensive materials container; large-sized materi-
renovation work in 2015. For this, com- The planning and assembly involved a als could be moved out through the left
plete sections of the structure had to total of 8 working platforms using two window by means of a suspended
be gutted and totally renovated in the PERI Modular Construction Systems: Formwork Carriage.
space of only 9 months whereby a VARIOKIT and PERI UP. In addition,
total of 165 rooms were completely MULTIPROP Aluminum Slab Props The customized PERI solution was
emptied and stripped down to the ­reliably supported the RCS Climbing geometrically adapted regarding the
building shell. The safe and quick dis- Rails – which ran inwards through the structural dimensions and statically with
posal of the rubble as well as removing window openings – against the floors regard to platform usage requirements.
Equally helpful for the planning and
installation was the uniform 25-cm
modular grid arrangement of VARIOKIT
and PERI UP as well as the standard-
ized connecting means. The exclusive
use of rentable standard components
resulted in considerable time savings
and, in particular, numerous cost
advantages.

2.55
4.20 3.28

At the same time as the construction measures on the ground floor, the 165 hotel Using RCS Rails and Trolleys from the PERI UP Sys-
rooms in the floors above were completely refurbished with the help of cantilevered tem allowed bulky components to be easily moved
PERI Platforms. through the window openings to the outside.

Contractor
Soludec S.A., Differdange
Field Service
Thomas Bronquard
PERI NV Belgium/Luxembourg, Site Foreman
Londerzeel and PERI GmbH
Germany, Weissenhorn
“The great strength of PERI is that system components
of different product ranges can be coupled with one
another in virtually any combination. Especially for com-
plex and atypical building projects, this is particularly
advantageous. The result are reliable and safe solutions –
whilst always taking into consideration the economic
aspects.”

296 297
Hvězdonice Motorway Bridge, Czech Republic Building Redevelopment

Flexibly adapted building safeguards


from the modular construction kit

For temporary support of an be temporarily supported up to the fine adjustment of the head spindles
unsound motorway bridge, the PERI time of the planned new construction. and the activation of the support were
solution was quickly available due The 90 m long structure was built in carried out with the help of mobile
to the use of VARIOKIT system the 1970s using prefabricated compo- hydraulic units while the pre-tensioning
components, and ensured reduced nents. forces were continuously monitored.
material and assembly costs as well With regard to the building safeguards, VARIOKIT saved on both costs and
as a reduction in cost expenditure. the concept developed by PERI´s time due to the availability in the PERI
Czech engineers provided 44 VST rental park: the rental of standardized
The D1 stretches eastwards from Heavy-Duty Shoring Towers using com- system components provided, on the
Prague via Brno and on to Poland. ponents from the VARIOKIT Engineer- one hand, a cost-effective structural
With a length of 375 km, it is the long- ing Construction Kit. The system solution and, on the other, the required
est but also the oldest motorway in allowed flexible geometrical and load materials could be quickly delivered to
the Czech Republic. Construction was adjustments to suit the predetermined the jobsite. Further time-savings could
started 75 years ago and, accordingly, points of support with tower heights be achieved through the easy and sim-
some sections are in urgent need of up to 11.30 m. For transferring the ple VST assembly procedure using
refurbishment. In order to safely main- increased load concentrations in the standardized fitting pin connections. In
tain road traffic operations, a motor- bridging area of the main road, the addition, the construction team was Compatible: the PERI UP Scaffolding System Load-bearing: VST Heavy-Duty Shoring Towers on Concentrated: with the help of additional legs,
ensured safe access and accelerated the the basis of the VARIOKIT Engineering Construc- the load-bearing capacity was individually adapt-
way bridge which had fallen into disre- load-bearing capacities could be dou- supported by an experienced PERI VARIOKIT assembly. tion Kit safely carry up to 700 kN per leg. ed to accommodate the increased load from the
pair 30 km southeast of Prague had to bled by means of additional legs. The supervisor. carriageway bridging.

Jakub Synek
Site Manager

“With the VARIOKIT Heavy-Duty Shoring Tow-


ers, we were able to quickly and accurately
carry out all site-related height adjustments. In
addition, activation of the support by means of
hydraulically-operated head spindles was
extremely simple.”

Contractor
Stavební firma Hobst, a.s., Zeleneč
Field Service
PERI spol. s r.o., Jesenice and Prahy, Czech
Republic

Flexible: with staggered leg lengths, two compensation pieces


and head spindles, all heights could be continuously realized.

11.30
90.10

298 299
Refurbishment of the Inntal Bridge A12, Radfeld/Tirol, Austria Building Redevelopment

All clear: bridge renovation without any jobsite traffic jams

Manfred Neuhauser
Site Manager

“At bauma 2013, we found the right system solution at PERI for our construction
­projects. Together with the PERI engineers, a project-specific concept was developed
using the VARIOKIT parapet track and the mobile PERI UP suspended scaffold system.
Thus, it was possible – and also thanks to the simple handling – to realize all operations
in the given time without any problems.”

The VARIOKIT carriage for suspending the PERI UP The moveable units were attached via rollers and The refurbishment of the 185 m long Inntal Bridge Contractor
suspended scaffold by means of DW 15 tie rods rails completely to the underside of the cantilever was carried out by two complementary PERI mod- Strabag AG, Direktion AF Verkehrswegebau Tirol/Vorarlberg, Innsbruck
could be moved within the existing crash barriers. which meant the superstructure remained freely ular construction systems – to a large extent with- Field Service
accessible. out restricting road traffic. PERI Nußdorf/Austria and PERI Weissenhorn/Germany

For the bridge renovation, a pro- well as during assembly and use on
ject-specific PERI system solution site. For refurbishing the outer para-
ensured smooth working opera- pets on the north side, two VARIOKIT
tions. The flow of traffic remained parapet tracks were used. These ran on
largely unaffected and the construc- rollers on the underside of the cantile-
tion schedule was easily maintained. ver. As a result, the superstructure was
The rentability of the components free of any disruptions whereas the
and their easy handling increased existing drainage system was removed
the cost-effectiveness. in several stages along with demolish-
ing the old parapet while the new para-
The A12 Inntal autobahn between Kuf- pet was then shuttered and concreted
stein and Innsbruck is part of an impor- section by section as well as new drain-
tant European road axis. During the age pipes were also being installed. In
renovation and widening work on the addition, the mobile platform served to
185 m long, over 40 years old Inntal store and transport the resulting con-
Bridge, road traffic on both carriage- struction rubble.
ways should remain largely unaffected
throughout. The formwork and scaffold- For the underside renovation and
ing solution from PERI was based on replacement of the drainage system in
two complementary modular construc- the area of the internal cantilevers,
tion systems: the VARIOKIT engineer- movable PERI UP suspended scaffold
ing construction kit and the PERI UP was used. Suspension was carried out
scaffolding system. Furthermore, two by means of DW 15 tie rods between
essential elements of the PERI overall the two superstructures, and suspend-
solution were the planning service and ed at the top on a carriage comprised
supervisor´s position then the incom- of VARIOKIT system components –
plete as-built documentation required within the crash barriers and without
high degree of flexibility and maximum requiring any time-consuming and
adaptability – in the planning phase as expensive cordoning off measures.

12.50 12.50

7.30
300 301
PERI International IS

RU
CA FI
NO

KZ
SE EE RU
US AZ TM KR JP
LV
LB IR DK
TN
MA IL JO IR LT
KW GB
MX DZ EG QA HK
SA AE BY
IN
OM NL
TH VN PL
BE DE
PH
NG LU
PA CZ UA
CO MY SK
SG
PERI GmbH FR
ID Formwork Scaffolding Engineering CH AT
HU
TZ Rudolf-Diesel-Strasse 19
SI
89264 Weissenhorn RO
PE BR IT
AO MZ Germany
HR BA
Tel. +49 (0)7309.950-0 PT RS
NA ES
BW Fax +49 (0)7309.951-0 BG
CL info@peri.com
AU www.peri.com
ZA AL
AR
GR TR

NZ

North America Africa Asia Oceania


CA
Canada AO
Angola AE
United Arab Emirates KZ
Kazakhstan AU
Australia DE
Germany IS
Iceland RU
Russia
PERI Formwork Systems, Inc. Pericofragens, Lda. PERI (L.L.C.) TOO PERI Kazakhstan PERI Australia Pty. Ltd. PERI GmbH Armar ehf. OOO PERI
www.peri.ca www.peri.pt www.perime.com www.peri.kz www.periaus.com.au www.peri.de www.armar.is www.peri.ru

MX Mexico DZ
Algeria AZ
Azerbaijan LB
Lebanon NZ
New Zealand DK
Denmark IT
Italy SE
Sweden
PERI Cimbras y Andamios, S.A. de C.V. S.A.R.L. PERI PERI Repesentative Office PERI Lebanon Sarl PERI Australia Pty. Limited PERI Danmark A/S PERI S.p.A. PERI Sverige AB
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PA
Panama BW
Botswana HK
Hong Kong MY
Malaysia EE
Estonia LT
Lithuania SI
Slovania
PERI Panama Inc. PERI (Proprietary) Limited PERI (Hong Kong) Limited PERI Formwork Malaysia Sdn. Bhd. PERI AS PERI UAB PERI oplate i skele d.o.o
www.peri.com.pa www.peri.co.bw www.perihk.com www.perimalaysia.com Europe www.peri.ee www.peri.lt www.peri.com.hr

US
USA EG
Egypt ID
Indonesia OM
Oman AL
Albania ES
Spain LU
Luxembourg SK
Slovakia
PERI Formwork Systems, Inc. Egypt Branch Office PT Beton Perkasa Wijaksana PERI (L.L.C.) PERI Kalıp ve İskeleleri PERI S.A.U. N.V. PERI S.A. PERI spol. s. r.o.
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MA
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Finland LV
Latvia TR
Turkey
PERI S.A. PERI F.E. Ltd. PERI-Asia Philippines, INC. PERI Ges.mbH PERI Suomi Ltd. Oy PERI SIA PERI Sanayi ve Ticaret Ltd.
South America www.peri.ma www.peri.co.il www.peri.com.ph www.peri.at www.perisuomi.fi www.peri-latvija.lv www.peri.com.tr

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India QA
Qatar BA Bosnia and Herzegovina FR
France NL
Netherlands UA
Ukraine
PERI S.A. PERI (Pty.) Ltd. PERI (India) Pvt Ltd PERI Qatar LLC PERI oplate i skele d.o.o PERI S.A.S. PERI B.V. TOW PERI
www.peri.com.ar www.peri.co.mz www.peri.in www.peri.qa www.peri.com.hr www.peri.fr www.peri.nl www.peri.ua

BR
Brazil NA
Namibia IR
Iran SA
Saudi Arabia BE
Belgium GB United Kingdom NO
Norway
PERI Formas e Escoramentos Ltda. PERI (Pty.) Ltd. PERI Persa. Ltd. PERI Saudi Arabia Ltd. N.V. PERI S.A. PERI Ltd. PERI Norge AS
www.peribrasil.com.br www.peri.na www.peri.ir www.peri.com.sa www.peri.be www.peri.ltd.uk www.peri.no

CL
Chile NG
Nigeria JO
Jordan SG
Singapore BG
Bulgaria GR
Greece PL
Poland
PERI Chile Ltda. PERI Nigeria Ltd. PERI GmbH – Jordan PERI Asia Pte Ltd PERI Bulgaria EOOD PERI Hellas Ltd. PERI Polska Sp. z o.o.
www.peri.cl www.peri.ng www.peri.com www.periasia.com www.peri.bg www.perihellas.gr www.peri.com.pl

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Colombia TN
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Japan TM
Turkmenistan BY
Belorussia HR
Croatia PT
Portugal
PERI S.A.S. PERI S.A.U. PERI Japan K.K. PERI Sanayi IOOO PERI PERI oplate i skele d.o.o. Pericofragens Lda.
www.peri.com.co www.peri.es www.perijapan.jp www.peri.com.tr www.peri.by www.peri.com.hr www.peri.pt

PE
Peru TZ
Tanzania KR
Korea TH
Thailand CH
Switzerland HU
Hungary RO
Romania
PERI Peruana S.A.C. PERI Formwork and Scaffolding Ltd PERI (Korea) Ltd. Peri (Thailand) Co., Ltd. PERI AG PERI Kft. PERI România SRL
www.peri.com.pe www.peritanzania.com www.perikorea.com www.peri.co.th www.peri.ch www.peri.hu www.peri.ro

ZA South Africa KW
Kuwait VN
Vietnam CZ Czech Republic IR
Ireland RS
Serbia
PERI Formwork Scaffolding (Pty) Ltd PERI Kuwait W.L.L. PERI ASIA PTE LTD PERI spol. S r.o. Siteserv Access & Formwork PERI oplate d.o.o.
www.peri.co.za www.peri.com.kw www.peri.com.vn www.peri.cz www.siteservaccess.ie www.peri.rs

302 303
Our commitment to environmental protection

All relevant CO2 emissions which result from produc-


ing the PERI Handbook will be determined in accord-
ance with the “natureOfffice procedure” and offset
via the purchase and binding suspension of approved
certificates of climate protection.

In addition, the wood used for the paper production


of the PERI Handbook comes from FSC®-certified
­forests. The FSC® label confirms that the entire pro-
cessing and comercial chain – from the forest and
wholesalers through to the printing stage – is fully
certified.

carbon neutral
natureOffice.com | DE-141-387293
print production

Important notes
All current safety regulations and guidelines must be observed in those coun-
tries where our products are used.

The photos shown in this brochure feature construction sites in progress. For
this reason, safety and anchor details in particular cannot always be consid-
ered as conclusive or final. These are subject to the risk assessment carried
out by the contractor.

In addition, computer graphics are used which are to be understood as sys-


tem representations. For ensuring a better understanding, these and the
detailed illustrations shown have been partially reduced to certain aspects.
The safety installations which have possibly not been shown in these detailed
descriptions must nevertheless be available.

The systems or items shown might not be available in every country.

Safety instructions and load specifications are to be strictly observed at all


times. Separate structural calculations are required for any deviations from
the standard design data.

The information contained herein is subject to technical changes in the inter-


ests of progress. Errors and typographical mistakes reserved.

© PERI GmbH
Formwork
Scaffolding
Engineering
www.peri.com

EX en 04 | 2016 25eb 793895 © PERI GmbH

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