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Appendix 3: Workshops including relevant Tools and Equipment

Machine Shop
- Tool room lathe with the swing of 483 - Micrometers outside 0.25 mm 25-50 mm
and length of bed 200 mm with complete 50-75 mm and sets of inside
accessories 2 micrometers 5
- Centre lathe with the swing of 330 and - Depth gauge 10
length of bed 1500 mm with com plate - Steel rule 300 mm 15
accessories 8
- Calipers (inside and outside) 15 each
- Universal milling machine complete with
- Vee block with clamps 4
accessories 2
- Scribing block 4
- Radial drilling machine complete with
accessories (optional) 1 - Surface plate 3
- Universal engraving machine complete - Wheel dresser 2
with accessories 1 - Oil can 4
- Surface grinding machine complete with - Hand reamers (se) 4
accessories 1 - Machine reamers (set) 4 sets
- Sensitive drilling machine 2 - Centre drills (set) 4 sets
- Power hacksaw 2 - Twist drills (set) 4 sets
- Universal cylindrical grinding machine - Thread chaser (assorted) 3 each
with accessories 1 - Marking out table 2
- Column/pillar drilling machine 2 - Combination set 4
- Arbor press 1 - Screw gauges (assorted) 4
- Shaping machine with accessories - Plug gauges (assorted) 4
- Pedestal grinding machine 2 - Radius gauges (assorted) 4
- Universal tool and cutter grinder 2 - Dial indicator and stand 4
- Box spanners 10 - Slip gauges (set) 2
- Allen keys (set) 5 sets - Grease gun 4
- Flat screwdriver (set) 3 sets - Angle plates 2
- Philips screwdriver (set) 3 sets - Engineer’s square 10
- Drift punches (various sizes) 4 each - Measuring balls/rollers (sets) 2
- Pin punches (set) 3 sets - Limit gauges (various types) 5
- Knurling tools (set) 2 sets - Vernier calipers (various sizes) 5
- Vernier protractor 5 - Magnetic base 3
- Parallel strips (assorted) 10 - Fire extinguisher, water and sand
buckets 4 each

Fitting Shop
- Work benches for 30 workers - Multipurpose furnace 1
- Bench vices 30 - Arbor press 1
- Pillar drilling machine 1 - Flat rough file (300 mm) 30
- Marking out table 1 - Round rough file (300 mm) 30
- Sensitive bench drilling machine 2 - Round smooth file (300 mm) 30
- Surface plate 2 - Source rough file (300 mm) 30
- Radial drilling machine 1 - Flat smooth file 250 mm) 30
- Pedestal grinder with drill grinding - Half round rough file (150 mm) 30
attachment 1 - Triangular rough file (150 mm) 30
- Power hacksaw 1 - Half round smooth file (250 mm) 30
- Triangular smooth file (150 mm) 30 - Dial indicators and stand 5
- Try-square 30 - Mallets (rubber, wood and rawhide) 5
- Dividers 30 each
- Steel rule 30 - Number stamps 2 sets
- Wallets of warding file 10 sets - Letter stamps 2
- Scribers 16 - Hydraulic press 1
- Vee block and clamp 2 - Punches (cold) 4 sets
- Scribing block 2 - Pliers (assorted) 10
- Centre punches 30 - Hand shear 5
- Cold chisels (set) 10 sets - Welding chipping hammer 8
- Scrapers (set) 5 - Wire brush (bench type) 8
- Guilotine 2 - Welding shield 8
- Vernier Caliper 10 - Gloves 15
- Hacksaw frame 30 - Gas bottle keys 4
- Stock and dies (set) metric 3 sets - Welding and cutting burner set 2
- Taps and wrenches (set) metric 3 set - Gas cylinder truck 2
- Hand drill 2 - Brazing rods 6 tins
- Centre drills Lot - Flash gas lighter 4
- Tap extractor (set) 2 sets - Soldering flux 6 tins
- Screw extractor (set) 4 - Goggle 10
- Screw gauges (assorted) 2 sets - Blow lamps 10
- Screw driver (set) 4 sets - Steel rule 10
- Hammers (assorted weight) 30 - Stools 6
- Wire brush 5 - Try-square 6
- Micrometer (assorted) 5 - Leg vice 2 (opt)
- Oil can 5 - Electrode drying oven 1
- Fire extinguisher, water and sand - Swing beam folder 1
buckets 4 each - Bending roller 1
- Measuring tapes 10 - Double-ended buffer and polisher 1
- Feeler gauges 10 - Profile cutting machine 1
- Rivet gun 6 pairs - Foot-operated guillotine machine 1
- Goggles 30 pairs - Assorted cutting snips 10
- Drill set 4 sets - Twist drill sets 4 sets
- Electric hand drill 2 - Electric hand drills 2
- Electric hand grinder/sander 5 - Aprons 10
- Vernier height gauge 2

Welding and Fabrication Shop


- Welding transformer 8 - Welding table (gas) 4
- MIG and MAG welding set 1 - Welding table (arc) 4
- TIG welding set 1 - Protection screen for five booths for both
- Acetylene gas cylinder 4 arc and gas 10
- Oxygen gas cylinder 4 - Grinding machine (pedestal type) 2
- Bench drilling machine 2 - Bench vice 6
- Bench polishing machine 1 (opt) - Anvil and stand 2
- Bench shearing machine 1 - Electrode holder 8
- Power hacksaw 1 - Clamp 8
- Bench grinding machine 2

Foundry/Heat Treatment/Forge - Wire brush 2


Workshop - Pedestal grinder 1
- Blacksmith forge 1 - Pillar drilling machine 2
- Anvil and stand 8 - Hacksaw frame and blades 10
- Tongs (assorted) 5 each - Tapered shank drill bits 2 sets
- Swage block 2 - Straight shank drill bits 2 sets
- Leg vice 2 - Drill drift 2 sets
- Blacksmith hand hammer (various sizes) - Eye goggles 10
6 each
- Face shield 10
- Sledge hammer 4
- Heat resistant gloves 10 pairs
- Flatters 6
- Knee leggings (foundry) 10 pairs
- Hardles 6
- Leather apron 10 pairs
- Hot chisels 6
- Safety boots (fire resistant) 10
- Cold chisels 6
- Moulding bench 10
- Fuller 6
- Bottom flask 20
- Top and bottom swage (various sizes) 6
- Moulding flask 20
each
- Moulding gand shovel 20
- Heading tool 6 each
- Watering can 5
- Heat treatment furnace 1
- Wheelbarrow 4
- Salt bath furnace 1
- Rammers (various types) 20
- Electric furnace with control 2
- Moulding trowels (various sizes) 10
- Quenching bath 2
- Strike-offbars 10
- Thermocouples 5
- Gate cutter or spoon 10
- Optical pyrometer 2
- Sprue pins 20
- Induction hardening equipment 1
- Vent rods 20
- Flame hardening equipment 2
- Bellows 5
- Carburising equipment 2
- Lifters 10
- Crucible furnace 1
- Bubb sponges 5
- Crucible 4
- Draw pins 50
- Crucible rest or stool 2
- Wet brush 30
- Crucible lifting tongs 2
- Bench vice 4
- Combined slag lifter and skimming ladle
1 - Hand vice 2
- Combined portable thermocouple - Cutting pliers
pyrometer 1 - Combination pliers 10
- Degreasing plunger 2 - Half round bastard file 10
- Hammers (assorted) 6 each - Flat file second cut 10
- Triangular file 10 - Band saw 2
- Round file 10 - Jigsaw 2
- Sand mixing machine 1 - Wood plan-machine
- Moulding machine 1 - Jointer 1
- Continuous mixer machine dispenser 1 - Scraper 1
- Core boxes 10 - Pattern milling M/C
- G. clamps 10 - Disc and bobbing sander
- Core driver 1 - Measuring and marking out tools 10
- Woodworking lathe 1 - Sawing, planing, boring, turning etc. tools
- Circular saw 2 10 each
- Charge make - up scale (100 kg scale)

Drawing Studio
- Drawing table complete with drafting - Blackboard set square (45o 60o) 4 each-2
machine/stool 30 - Blackboard compasses 4-1
- Drawing set complete with pens for ink - Blackboard protractor 4-1
work 2
- French curve set 5
- 45o set squares 2
- Letter stencils (3 mm, 6 mm, 7 mm and
- 60o set squares 2 10 mm) 5 each
- Blue printing machine 1 - Rubber stencils (3 mm, 6 mm, 7 mm, 6
- Adjustable set squares 5 mm and 10 mm) 5 each
- Desk sharpener 5 - Erasing stencils 5 each
- Triangular scale rule (30 mm) 5 - Drawing rack/shelves for 30 workers
- Flat scale rule (300 mm) 5 - Personal computers 2
- Blackboard ruler (1m) 4-1 - Plotter 1
- Blackboard tee squares 4-1 - Printer to handle A3 size 1
Mechanical Machines
- Screw jack 1 - Spring balance 1
- Oldham coupling 1 - Gearing system apparatus 1
- Four bar chain mechanism 1 - Compression apparatus 1
- Whitworth quick return mechanism 1 - Wheel and axle set 1
- Slider crank mechanism 1 - Centrifugal/centripetal apparatus 1
- Hooks joint 1 - Polygon of force apparatus 1
- Geneva stop 1 - Extension and compression of springs
- Conservation of angular momentum 1 apparatus 1
- Forces on beam apparatus 1 - Crank and connecting rod apparatus 1
- Simple moment beam 1 - Rope, belt and coil friction apparatus 1
- Comprehensive flywheel apparatus 1 - Cam and cam follower mechanism 1
- Bourdon tube pressure gauge 1 - Fire extinguishers 42
- Torsion of bar apparatus 1 - Sand and water buckets 4

Fluid Mechanics/Hydraulics Shop


- Turbine set (pelfon, Francis pump, or - Laminar flow apparatus 1
Kaplan) 1 - Pilot static tube 1
- Hydraulics bench with accessories for - Water meter 2
various experiments in fluid flow
- Boiler and steam piping instrument (lab.
measurements 3
type) 1
- Weir tank (impact on jet, orifice) 2
- Smoke tunnel 1
- Floating body apparatus 1
- Heat exchanger 1
- Manometer 1
- Rotameter 1

Thermodynamic/Heat Engines
- Water heater/stirrer unit with bath 1 - Air compressor test set 1
- Uncalibrated mercury- in-glass - Thermal conductivity apparatus 1
thermometer 10° to 110°C 25 - Marcet boiler 1
- Resistance thermometer 1 - Steam boiler plant (laboratory type) 1
- Bench-mounted aircooled 2 stroke diesel - Mechanical equivalent of heat apparatus
engine rig including dynamometer 1 1
- Bench-mounted aircooled 2 stroke petrol - High pressure vapour unit 1
engine rig including dynamometer 1
- Vapour density apparatus 1
- Auto bomb calorimeter 1
- Pressure cooker 1
- Boyle gas calorimeter 1
- Falling ball viscometer 1
- Grant gas analyser 1
- Rotary viscometer 1
- Tachometer 1
- Gas laws apparatus 1
- Stroboscope 1
- Speedomax recorder 1
- Thermal anemometer 1
- Electric anemometer 1
- Pyrometer, infrared, non-contact digital
infratrace 1
- Combined separating and throttling
calorimeter 1
- Fire extinguishers 4
- Sand and water buckets 4
- Air thermometer constant volume 4
- Boiler and steam piping instrument 1
- Smoke tunnel 1
- Heat exchanger 1

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