Type Specifications

Co-generation Unit with MAN Gas Engine

for outdoor use

OUTdoor MGM 500

Natural gas - emissions NOx < 500 mg/m3 @ 5%O2

 Scope Specifications  Technical Data  Engine & Generator  Control System

 Balance Data  Technical Diagram

Producer MOTORGAS s.r.o. Oderská 333/5 19600 Praha 9 Czech Republic www.motorgas.cz info@motorgas.cz
(C) MOTORGAS 2013-08
Scope Specifications

Compact CHP unit - all mounted into steel soundproofed container for outdoor use

Container
Steel soundproofed movable container for outdoor use
Electric ventilation fan with variable speed controlled by temperature
Lockable doors for ease of service performance
Interior lighting and emergency heating to avoid risk of freezing
Gas engined generator set
Gas engine coupled with synchronous generator
Air filter
Gas mixer
Throttle valve
Electronic ignition
Equipment for heat production / cooling
Main plate heat exchanger - engine cooling
Exhaust gas heat exchanger
Electrical circulating pump - engine circuit
Safety valve - engine circuit
Expansion vessel - engine circuit
Cooling the filling mixture LT (technological circuit 50 ° C)
Radiator cooler for filling mixture cooling
Circulating pump of mixture cooling circuit
Safety valve mixture cooling circuit
Expansion vessel -mixture cooling circuit
Gas line
Gas filter
Electric shut-off valves (2 pcs single or 1 pc of double valve)
Zero gas pressure regulator
Manometer - signalizing high / low gas pressure
Exhaust system - fully stainless steel
Insulated flexible duct with heat-resistant textile material
Exhaust gas heat exchanger insulated
Silencer Exhaust
Compensators
Electrical Switchboard
Control system (separate description follows)
Power section with integrated generator circuit breaker
Starting batteries 24VDC with electronic charging with disconnecter
OPTIONS - per extra price
AFR Automatic lambda regulation of the filling mixture
Control based on temperature and pressure of filling mixture
Equipment for connection to the heating circuit
Heating circuit pump (integrated inside CHP)
Return temperature control with three-way control valve (integrated inside CHP)
The emergency cooling to the engine cooling circuit
Emergency cooling radiator cooler
Emergency cooling control valve
Oil filling equipment
The central oil tank with optional volume
Electrical engine heater
Technical Data

Fuel / Gas quality natural gas

Nominal fuel calorific value 35,8 MJ/Nm3

Type of Cogeneration Unit OUTdoor MGM 500

Producer MOTORGAS s.r.o.
Nominal electrical power output 500
Nominal heating output VT 70 / 90 °C (kW) 603
Nominal voltage - frequenzy - speed 400 V - 50 Hz - 1500 rpm
Nominal power factor 1
Operating gas pressure entering the CHP gas line 3 - 5 kPa
Thermal gradient of heating system 90 / 70 °C
Flow of water in the heating circuit (kg/s) 7,20

Exhaust Gas Emissions

NOx @ 5% O2 dry gas (mg/m3) 500
CO @ 5% O2 dry gas (mg/m3) 650
NMHC @ 5% O2 (mg/m3) 150

Noise
Noise pressure level of unit at distance 1m (without anti-noise cover) 99 +- 3 dB/A/
Noise pressure level of unit at distance 1m (with anti-noise cover) 75 +- 3 dB/A/
Exhaust noise pressure level at distance 5 m from outlet 73 +- 3 dB/A/
Engine

Type of engine - turbocharged MAN E 3262 LE202

Producer MAN Nutzfahrzeuge Nuernberg
Nominal speed 1500 min-1
Number of cylinders 12 do V
Bore 132 mm
Stroke 157 mm
Displacement 25,8 dm3 (l)
Air - Fuel ratio / combustion lean burn
Lube oil filling quantity 102 liters
Specific oil consumption at nominal power output 0,3 g/kWh
Compression ratio 12:1
Engine weight (dry) 1849 kg

Generator

Type of generator - synchronous Leroy Somer LSAC 49.1 M6

Producer EMERSON / Leroy Somer
Nominal apparent power 653 kVA
Nominal active power 522 kW
Nominal voltage 40 °C
Class F / 105 K
Power factor operating range 0,8 – 1,0
Nominal voltage - frequency - speed 400 V - 50 Hz - 1500 ot/min
Number of bearings single bearing
Generator weight 1620 kg
Efficiency (p.f.=1) @ 100% - 75% - 50 % 96,3% - 96,4% - 96,0%
Control System

Characteristic
Optimal configuration for single and multiple generating sets
Generators can operate in parallel or island mode (stand-by)
The control system is equipped with a powerful graphic display.
Intuitive control based on icons, symbols and bar graphs.
The choice of three types of display panel:
Basic: InteliSys panel - Full graphic display with black and white screen
Optional: InteliVision 5 - full graphic display panel with 5.7 "color display, resolution 320 x 240 px
Optional: InteliVision 8 - full graphic display panel with 8 "color display with resolution of 800 x 600 px
Possibility of external modules for additional measurements or programming functions.
Predefined configurations for typical applications are available as well as user-defined configurations for special
applications

Panel InteliSys - basic display (with InteliVision 5 - full-color graphic InteliVision 8 - full-color graphic
black and white graphics) display size 5.7 " display size 8 "

Display screens and pages structures

The measured values
​
Create graphs of measured values (only in combination with InteliVision 8)
Setpoints
Alarm list
History
Help / others
Standard Features
Automatic start / stop unit
Speed /​ power control
Automatic generator synchronizing control
Mains protection including vector shift, load and power factor control, earth fault
protection and the major functions provided
Measuring temperatures, pressures and levels of operating media (gas, water, oil)
​
Measurement of electrical values (voltage, current, power factor, frequency)
Protection upon module or sensor failure
Gas leakage detection InteliSys BaseBox – control unit
Warning operator before exceeding limit value
Creating trends of measured values on ​ the display (only in combination with InteliVision 8)
Automatic shutdown in case of exceeding limit value
Up to 8 users defined, each one with different access rights (levels of protection)
Engine run hours and time to service counters
Export data to USB flash drive (only in combination with InteliVision 8)
Communication Interface
BI 16x, 16x BO, 4 AI, 1 AO, signals for external communication
Serial communication with the master control system via Modbus
Optional extension
Remote control via GSM GPRS network
Function island mode of CHP - delivery of power during blackout
Serial communication with the master control system other than Modbus protocol
Balance Data Sheet

TIC 50 C NG NG NG
E3262LE202 MGM 500 MGM 500 MGM 500
%load 100,0% 75,0% 50,0%
Fuel input [kW] 1270 972 678
Mechanical power [kW] 519 389 260
Spec. fuel consumption [MJ/kWh] 8,81 9,00 9,38
Fuel consumption [m3/hr] 127,7 97,8 68,2
Alternator efficiency 96,3% 96,4% 96,0%
Electrical power output [kW] 500 375 250
Total heating power [kW] 603 448 309
Heat from jacket water [kW] 246 202 158
Heat from intercooler HT [kW] 69 28 2
Heat from intercooler LT [kW] 36 28 18
Heat from exhaust [kW] 287 218 149
Electrical efficiency 39,4% 38,6% 36,8%
Heating efficiency 47,4% 46,1% 45,6%
Total efficiency 86,8% 84,6% 82,4%
Combustion air [kg/hr] 2622 1982 1347
Exhaust temperature [°C] 458 460 462
Exhaust gas flow [kg/hr] 2714 2052 1397
Heat losses [kW] 76 58 41

Caloric fuel value [MJ/m3] 35,8

Ooutlet exhaust gas temperature [°C] 120
Technical data based on ISO 3046
Standard reference conditions
Pressure 100 kPa, temperature 25°C, relative humidity 30%
Tolerance for fuel consumption + 5%
Tolerance for heating outputs data +-8%

Generator Power Output (kWe) 500 375 250

Total efficiency 86,8% 84,6% 82,4%

Electrical Efficiency

39,4% 38,6% 36,8%

Fuel Input 100%

Heating Efficiency

47,4% 46,1% 45,6%

Loss
Technical Diagram