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Professor,
Department of Mechanical Engineering,
Faculty of Engineering,
Nagoya University,
with a Diwergent Chamber
1, Furo-cho, Chiktisa-ku,
Nagoya, 464, Japan
The vortex tube is a simple device for separating a compressed gaseous fluid stream into
two flows of high and low temperature. In order to produce a high temperature separation
Hajime Yokosawa effect, the use of a sufficiently long tube with a smooth inner surface has been standard
Research Associate, procedure up until now. However, since such a device requires a large installation space,
College of General Education, an attempt was made to shorten the length of the vortex chamber without any fall in the
Nagoya University temperature separation effect by using some divergent tubes as the vortex chamber. Ex-
perimental data obtained in these vortex chambers were compared with those in the com-
monly used straight vortex chambers. Observation indicates that a divergent tube with
a small angle of divergence is effective in obtaining a higher temperature separation and
makes possible a shortening of the chamber length.
Introduction
The vortex tube is a simple device that separates a compressed performance, and to present data on the internal flow for the counter
gaseous fluid stream into two flows of high and low temperature. The flow vortex tube which has not previously been available. In order to
complexity of this phenomenon despite its simple structure (it has quicken the decay in swirling flow, a divergent vortex chamber was
no moving parts) has attracted interest from various points of view chosen. The swirling flows in the divergent vortex chambers of dif-
[1-5]. Taking advantage of this simple operation for continuous and ferent lengths and tapers were measured and compared with straight
extensive change of outflowing stream temperatures, the vortex tube chambers of the same lengths. Next, the energy separation perfor-
has been applied to air-cooled suits used in high temperature work mance of these vortex chambers was compared, enabling a final dis-
environments. It has also been used as a cooling device for cutting tools cussing of optimum conditions for shortening the vortex chamber
[6]. Moreover, its application to such things as shortening the start-up length.
time of steam power units [7] and its use as gas-processing tool [8] have
also been examined. Experiments
According to the literature [9,10], the use of a relatively long tube Figure 1 shows a schematic diagram of the layout of the experiment.
with a smooth inner surface is required to maintain the swirling mo- Air, compressed by the two compressors (CP), together with water
tion in the vortex chamber from the nozzle outlet to as far downstream and oil droplets removed by the filter (F) and water separator (WS),
as possible, in order to obtain high-energy separation performance. is jetted into the vortex chamber (VC) through four tangential nozzles
Practically speaking, however, this requires in turn a large installation (N). These nozzles are arranged peripherally at one end of the VC in
space, which makes the utilization of the device difficult. Conse- order to produce a high speed swirling flow. An air cooler (C) and relief
quently, it is important to find a way to shorten the length of the valve (RV) are utilized to keep the inlet temperature and pressure
chamber without lowering its energy separation performance. constant. As the axial pressure gradient is created in the central
Few reports, however, have dealt with this matter of shortening portion of the chamber by a radial drop in pressure that is inversely
vortex chambers. Parulekar [11], Otten [12], and Raiskii and Tunkel proportional to the decay of the swirl velocity, a back flow is generated
[13] used divergent tubes for all or a part of their vortex chambers in and flows out through the cold end orifice (CO) as a cold air stream.
an attempt to shorten the chamber and improve energy separation On the other hand, the annular flow, which follows along the chamber
performance. In contrast, Metenin [14] set straighteners of various wall, passes out through the cone-shaped valve regulating the rate of
shapes at various locations in vortex chambers in order to discover flow (CV) as a hot air stream.
which shape was most efficient and where it should best be positioned. The mass rates of flow for the outflowing cold air (Gco) and inlet
But these reports focus attention only on the rise and fall of temper- air (G ( ) are measured by standard pipe flow orifices (O), and their
atures in the outflowing streams; the measurement of swirling flow ratio, or cold-flow fraction (£ = Gc0/Gt) is changed by regulating the
is not considered. Both effects of the shape of the vortex chamber on CV opening. A marked energy separation occurs in the vicinity of £
the internal flow as well as the causes of change in performance remain = 0.5; and, although the axial velocity changes to some degree, the
unknown. variations in other physical values are small, depending on changes
The swirling motion in the flow itself is capable of being adopted in the value of f. Therefore, measurements of the flow in vortex
in the industrial field, for example, in the augmentation of heat chambers were made keeping £ at 0.5. The mass flow-rate and the
transfer, combustion control, and the concentration of uranium.
Moreover, the swirling flow in the vortex chamber of the vortex tube
device has attracted additional interest since it accompanies the
temperature separation and high rate of back flow. Hence it is also COOLING WATER
(1)
J o
pwrdr Pi''i (6) the divergent angle on separation performance, T6, T2, and T l , all
of which have different divergent angles but the same ratio between
where pi is the density of air at r = r%. the cross-sectional area at the inlet of the divergent portion and that
In order to compare the energy separation performances in the at its outlet, were used. Four straight chambers of the same length,
vortex chambers used in the experiments, performance tests were run which is equal to those of the aforementioned divergent vortex
in the range of 0.25 £ f £ 0.7 under the same inlet air conditions as chambers, were also tested and the results compared.
the flow measurements. Mach numbers (Mn2) of the jets varied, de- The nozzle block used for both divergent and straight chambers
pending on the type of vortex chambers and the values of £, and Mni was designed in accord with the following dimensional ratios, con-
= 0.5-0.7. sidered optimal for a 52.8 mm i.d. straight chamber [10].
.Nomenclature.
Cp = specific heat at constant pressure, J / T = static temperature, K 9 = angle of divergence, deg
kg-K (AT)j = (Ah)j/C„,K K = specific-heat ratio
Do = inner diameter of vortex chamber a t Z (AT)cs = (Ah)JCp,K X = coefficient of decrease
= 0 (= 2rwo), mm U = reference velocity defined by equation £ = cold flow fraction (= Gc0/Gt)
dc = diameter of cold end orifice, mm (10), m/s p = density, kg/m 3
dn = diameter of nozzle outlet, mm u, u, w = radial, tangential, and axial velocity, <j> = kinetic energy, J
G = mass rate of flow, kg/s m/s </>„ = velocity coefficient of nozzle
ht = specific stagnation enthalpy, J/kg \p = deceleration coefficient of jet (= 0.98)
u' = u/U, v' = v/U, w' = w/U
h = specific static enthalpy, J/kg
(Ah)j = dynamic enthalpy of jet (= U2/2), V = absolute velocity, m/s
J/kg Vs = velocity of sound, m/s Subscripts
(Ah)Cs = isentropic enthalpy drop between Vns = velocity obtained by an isentropic ex-
the state of nozzle outlet and pco, J/kg pansion in nozzle, m/s a = annular flow
L = length of vortex chamber, mm Z = axial distance from nozzle opening, c = back flow
V"
M = Mach number mm co = outflowing cold air
N = number of nozzles Z — /jjVwo h = outflowing hot air
pt = total pressure, Pa a = angle of flow, deg ;' = interface between back flow and annular
p = static pressure, Pa j3 = constant determined from chamber di- flow regions
R = gas constant of air, J/kg-K mensions (= 0.963) m = mixed-mean value
r = radius, radial position, mm r] = efficiency of energy separation defined by n\ = values at nozzle inlet
r' = r/rw equation (11) re 2 = values at nozzle outlet
S = swirl intensity rji = adiabatic efficiency defined by equation t = inlet air
T ( = stagnation temperature, K (8) w = values at wall of vortex chamber
C A
xP
Since air has nearly the same characteristics as an ideal gas under — s 8 C
- o s 6
experimental conditions, equation (8) can be rewritten as 4>
9 S U A D A - T 6
m = iSTtco + (1 - Z)Tth)/Ttnl (9) - • s 2 — D 2 B T 2
t> S 1 A D 1 a T 1
•qi is sufficiently large (?)/ > 0.997) to disregard error due to heat I I iI 1I I
loss. 0 0-2 0-4 fe, 0-6 0-8
u'
\°S>^ J
-5 z' \ /
o 0-5 \ A
ID 4-0 H /
A 8-0 \ /
D 160 \ /
-10 28.0 KJ
[1 72-0
0 0-5 r' 10
Fig. 3(6) Straight chamber 52
r1 10
T2 r '
10 o 0-5
m 40 •n 18.0
200
A 80 • 280
»120 °440 ^-~?°-<W,
T6 Z' / /^-z-v-o^i
0-5\ / c/" V -~5
0-5-
D
^rt & Q a Hj
0Z5 D2 V
•0 ° 05 a 160
-16-0 ® 40 •
a
200
-280 80 • 280
-360 * 12-0 > 36-0 mP T1 Z' 05,4.0,8.0,200,36.0
05 r' 1.0 0-5 f 1-
o o-5 r' 10
Fig. 4(a) Divergent chambers D1, D2, T6 Fig. 4(c) Straight chambers S1, S2, S6
Fig. 4( 6) Divergent chambers T1, T2, T6
Fig. 4 Tangential velocity profiles
to be steep, and these in turn cause changes in the pattern of flow. 0-b I
D 2 z'
As shown in Fig. 5, the axial velocity profiles in divergent chambers W' o 0-5 a 160 °o
are slightly different from those in straight chambers. In all of the <D 4.0 i 200
straight chambers, axial velocities have small absolute values near A 80 ® 280
/Jt$b"°*t
the axis, and this tends to show up with a decrease in chamber length. & 120 4- 360
Vtef Um -4. 4***t
On the other hand in the case of divergent chambers, this tendency
appears only in the short chambers T l and Dl. This is due to the fact
0
that the large angular velocity in the back flow region causes a rela-
tively large pressure drop near the axis. At the cross-section nearest
to the cold end orifice (z' = 0.5), |io| has a larger value in divergent
•
i
W
2//o
S 2 z'
05
chambers than in straight ones; and, as detailed below, the quantity 4 0
of back flow in divergent chambers is much greater than that in i
V — 12.0
straight chambers. - — 200
360
In straight chambers, the shorter the chamber length is, the higher 0-5, r Q o ° 720
the radial velocity, although \u/U\ does not exceed 0.01. Since the r" i
X rw
2TT pwCpTtrdr/Ga
(20)
length, Do = the inner diameter of the chamber): the shorter the
chamber length, the lower the performance. The efficiency of en-
ergy-separation in divergent chambers was higher than that in straight
htmc = J"' 2TTp\w\C p T t rdr/G c chambers of the same length.
2 In divergent chambers, when the taper of divergence equals
where 3/100, chamber length made only a very slight difference in efficiency
where L a 38Do Moreover, the divergent chamber where L = 38Do
X rui
2w pwrdr (21) showed a higher performance than the straight chamber heretofore
considered to be the optimum shape, in comparison with the optimum
straight chamber, maximum performance improvement reached 10
These values were nondimensionalized using the mean static enthalpy
of the annular flow at the nozzle opening, hn% and the reference ve- percent. The divergent chamber with a taper 9/100 and a length of
0-5
• T 6 * T 2 o S6
•D! M l • S!
a D 1 « SI
_1_ _1_ _1_ I
40 Z' 80 40 z' 80
38D0 showed nearly the same performance as the chamber with a References
taper of 3/100 and a length of 38-Do- Hence, in the case of divergent
1 Soni, Y., and Thomson, W. J., "Optimal Design of the Ranque-Hilsch
chambers, a shortening of the vortex chamber is possible. Vortex Tube," ASME JOURNAL OF HEAT TRANSFER, Vol. 97, No. 2, May 1975,
3 In straight chambers, the length of the chamber showed a pro- pp. 316-317.
nounced influence on velocity profiles, especially on the tangential 2 Collins, R. L., and Lovelace, R. B., "Experimental Study of Two-Phase
velocity profile: the shorter the chamber length, the higher the angular Propane Expanded through the Ranque-Hilsch Tube," ASME JOURNAL OF
HEAT TRANSFER, Vol. 101, No. 2, May 1979, pp. 300-305.
velocity near the center of the back flow. The same tendency was 3 Marshall, J., "Effect of Operating Conditions, Physical Size and Fluid
observed in shorter divergent chambers (with tapers of 3/100 and Characteristics on the Gas Separation Performance of a Linderstrom-Lang
15/100, and a length of approximately 20D 0 ), but was not noticeable Vortex Tube," International Journal of Heat Mass Transfer, Vol. 20, No. 3,
in the longer chambers (with a taper of 3/100 and a length equal to Mar. 1977, pp. 227-231.
4 Landecker, K., "A Two-Stage Refrigeration and Power Producing Ar-
or greater than 3&Do). In contrast, to straight chambers, the region rangement Consisting of a "Vortex" Cooling Tube and a Thermoelectric Stage,"
of the forced vortex tends to widen in divergent chambers. Energy Conversion, Vol. 17, No. 2-3,1977, pp. 119-122.
4 The intensity of the swirl decreases in the direction of the flow 5 Williams, A., "Cooling of Methane with Vortex Tubes," Journal of
in straight chambers, but increases in divergent chambers with rela- Mechanical Engineering Science, Vol. 13, No. 6, Dee. 1971, pp. 369-375.
6 Aronson, R. B., "The Vortex Tube: Cooling with Compressed Air,"
tively large divergent angles. Machine Design, Vol. 48, No. 28, Dec. 1976, pp. 140-143.
5 The rates of change in both the velocity components and the 7 Takahama, H., et al., "Performance Characteristics of Energy Separation
stagnation temperature in the direction of the flow are large in the in a Steam-Operated Vortex Tube," International Journal of Engineering
divergent chambers, so that the process of energy-separation pro- Science, Vol. 17, No. 6,1979, pp. 735-744.
8 Fekete, L. A., "Vortex Tube is Intriguing Separator," The Oil and Gas
gresses rapidly: the greater the length and the larger the taper, the Journal, Vol. 68, No. 24, June 1970, pp. 71-73.
more marked this tendency. 9 Hilsch, R., "The Use of Expansion of Gases in a Centrifugal Field as a
6 At the cross section nearest to the nozzle opening, the magni- Cooling Process," Review of Scientific Instruments, Vol. 18, No. 2,1947, pp.
tudes of the stagnation temperature drop tt' and the stagnation en- 108-113.
10 Takahama, H., and Kawashima, K.," An Experimental Study of Vortex
thalpy htmc' differed little between divergent and straight chambers, Tubes," Memoirs of the Faculty of Engineering, Nagoya University, Vol. 12,
but the work of compression required to inject the same amount of No. 2, 1960, Nagoya University, pp. 227-245.
air was smaller in the case of divergent chambers. 11 Parulekar, B. B., "The Short Vortex Tube," Journal of Refrigeration,
7 At each axial position, the amount of back flow was greater in Vol. 4,1961, pp. 74-80.
12 Otten, E., "Producing Cold Air—Simplicity of the Vortex Tube Meth-
divergent chambers than in straight ones and the rise in the stagnation od," Engineering, Vol. 186,1958, pp. 1JJ4-156.
temperature at the cold end resulting from the part of jet, that exits 13 Raiskii, Yu. D., and Tankel', L?E., "Influence of Vortex-Tube Config-
from the nozzle immediately upon entering the chamber, was less. For uration and Length on the Process of Energetic Gas Separation," Journal of
these reasons, and those stated in the preceding paragraph, the en- Engineering Physics, Vol. 27, No. 6, Dec. 1974, pp. 1578-1581.
14 Metenin, V. I., "Investigation of Vortex Temperature Type Compressed
ergy-separation efficiency rj improves in divergent chambers. Gas Separators," Soviet Physics—Technical Physics, Vol. 5, 1961, pp.
1025-1032.
Acknowledgment 15 Lay, J. E., "An Experimental and Analytical Study of Vortex-Flow
The authors wish to express their thanks to Mr. T. Ohara, a former Temperature Separation by Superposition of Spiral and Axial Flows Part 1,"
ASME JOURNAL OF HEAT TRANSFER, Vol. 81, No. 3, Aug. 1959, pp. 202-
graduate student of Nagoya University, for help in measurements
212.
made during these experiments.
16 Hartnett, J. P., and Eckert, E. R. G., "Experimental Study of the Velocity