HELM Hinging facility

according to EN 795:2012 Typ D

Sliding hardware
 HELM Hinging facility according to EN 795:2012 Typ D
Contents

General Information

General Information Page 3

Certification Page 4

Technical Information

HELM Track profile Page 7

HELM Bends Page 8

Installation cross-section Page 9

Hardware for HELM Hinging facility according to EN 795:2012 Typ D

Single components Page 11

*
Photos on the pages 1 and 3 by courtesy of "Adventure Company Erlebnisanlagen“, www.adventure-company.at

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General Information

General Information
Simply safe

HELM Hinging facility against falls from heights, also called personal safety installations, are used as a protection system
for cleaning and maintenance staff in case of high-rise facades.

Many special applications have been added in the meantime, such as in high rope courses. So every time when people
move in areas where they are at risk of falling.

Personal-safety systems need to be robust and easy to maintain and are subject to strict rules in design and manufacture.
These requirements are fulfilled with HELM tracks and fittings, certificated by DIN EN 795:2012 Typ D and are manufac-
tured with high quality materials and many years of experience.

For drafting an offer constructional drawings and detailed information with regard to the statics of the structure are re-
quired. You will find notes with regard to the certifications or acceptance tests on pages 4 - 7.

The HELM range is complemented by belts, fall restraint systems and further safety related accessories (page 17).

The benefits at a glance:

- certified according to DIN EN 795:2012 Typ D
- high load capacity and simple mounting
- individual solutions for all areas of application
- high-quality workmanship and exactly connections
- safe and durable
- later extensions possible
- consulting service by experts

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Certification

Certification according to DIN EN 795

Technical information
The HELM 500 to 700 tracks are certified according to
DIN EN 795:2012 Typ D. This standard permits a simple and
quick comparison between different products according to the The forces acting at the point of impact in the event of fall
following criteria: are to be assumed for the load distribution in the structure.
During the softening of the PSA, the first person has a force
‑ special requirements for arrester equipment effect, in the building body, of 6.0 kN. For the fastening of
‑ static carrying capacity the PSA, the first person = +1 kN
‑ dynamic carrying capacity
‑ instruction manual A static calculation with a safety factor of 1.5 is usual in
‑ labelling practice.

The certificates can be requested as PDF, in several languages, 1 Person = 6 kN x 1,5 = 9,0 kN
from us. 2 Person = (6 kN + 1) x 1,5 = 10,5 kN
3 Person = (6 kN + 2) x 1,5 = 12,0 kN
Employed notified instance: 4 Person = (6 kN + 3) x 1,5 = 13,5 kN

DEKRA EXAM GmbH This information is only valid in conjunction with:

Dinnendahlstr. 9 - High altitude safety devices
D-44809 Bochum - Connections with shock absorbers
ID-number 0158

Please note that the anchor device is type - approved according to DIN EN 795:2012. This does not provide
any proof regarding the attachment of the product to the structure. This proof can currently be obtained
by a general buildung inspectorate approval (abZ) or approval in individual cases (ZiE) .

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Certification

Certification

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Certification

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Certification

Certification

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Technical Information

HELM Tracks profiles

The HELM track profiles are available in steel blank or zinc-plated, in stock lengths of max.
approx. 6000 mm or in fixed lengths. The track 500 is also made of stainless steel.

The track brackets are to be planned with a distance spacing of 1800 - 4000 mm. The track
mounting can be adapted to the constructional circumstances according to the specifications
from page 11.

HELM Track of steel

Profil size 500 600 700

h 60 75 110
b 65 80 90
s 3,6 4,5 6,5

HELM Track of stainless steel

Profil size 500

h 59
b 64
s 3,5

Distance spacing

mm
8 00 m
= 1 00m m
5 00 = 30 00m
P 00 40
P6 00 =
P7

000
x .110
m a

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Technical Information

Determining the track bend radiuses

Technical Information
Bends
The following radiuses guarantee a smooth
movement of the rollers through the curves.
Depending on the radius (R) the overlengths
(L) of the bends can vary.

Constructions bends (zinc-plated/blank steel) Constructions bends (stainless steel)

Possible radiuses (R) ±10 605 790 875 1035 all, if R > Possible radiuses (R) ±10 645 all, if R >
profile 500 • • 1300 profile 500 • 1300
profile 600 • 1300
profile 700 • 1500

Overlengths (L) approx. Overlengths (L) approx.

15 degrees 910 890 870 850 15 degrees 960
30 degrees 830 780 760 820 30 degrees 880
45 degrees 750 830 640 830 45 degrees 790
60 degrees 670 830 530 950 60 degrees 710
90 degrees 510 870 550 680 90 degrees 540
180 degrees 540 * 610 * 180 degrees -
*max. 125 degrees possible

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Technical Information

fig. 2
HELM - connection bracket

Assembling the individual tracks, bends, etc. is effected by means of connection

brackets. Welding of the tracks is not necessary and not recommended.

When mounting, a seamless junction of running surfaces is to be ensured. The precise

adjustment is effected by the adjustment screws.

fig. 3

1. track (bend)
2. lock joint ceiling bracket
3. connection bracket

Profile connection bracket

HELM 500 HELM 1503
HELM 600 HELM 1603
HELM 700 HELM 1703

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Technical Information

Installation cross-section with open side wall bracket

Technical information
The figure shows the installation cross-
section with the HELM 524 Ri - 724 Ri
b Trolley hangers and HELM 501 - 701
Open side wall brackets.
h

h1

Please note that the anchor device is type - approved according to DIN EN 795:2012. This does not provide
any proof regarding the attachment of the product to the structure. This proof can currently be obtained
by a general buildung inspectorate approval (abZ) or approval in individual cases (ZiE) .

Part no. 500 600 700

Profile 500 600 700
b 80 100 114
h 230 319 395
h1 114 150 195

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Technical Information

Installation cross-section with lock joint ceiling bracket

The figure shows the installation

cross-section with the HELM 524 Ri -
724 Ri Trolley hangers and HELM 502 -
702 Lock joint ceiling brackets. b

h
h1

Please note that the anchor device is type - approved according to DIN EN 795:2012. This does not provide
any proof regarding the attachment of the product to the structure. This proof can currently be obtained
by a general buildung inspectorate approval (abZ) or approval in individual cases (ZiE) .

Part no. 500 600 700

Profile 500 600 700
b 170 211 260
h 189 246 329.5
h1 114 150 195

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Single components

HELM -00 Track profile

Technical Information
in blank steel, zinc-plated or stainless steel, in stock lengths of approx. 6000 mm or cut to size

Part no. 500 600 700

Profile 500 600 700
b 65/64* 80 90
b1 18 22 25
h 60/59* 75 110
s 3,6/3,5* 4,5 6,5
EDP no.
stock length, zinc-plated 050020 060020 070020
cut length, zinc-plated 050021 060021 070021
stock length, steel blank 050010 060010 070010
cut length, steel blank 050011 060011 070011
stock length, stainless steel 050030 - -
cut length, stainless steel 050031 - -

HELM -03 Connection bracket

in blank steel, zinc-plated or stainless steel, with adjusting screws for precisely fitting
connections of two tracks

Part no. 1503 1603 1703

Profile 500 600 700
b 80 100 115
h 74/75* 94 132,5
l 180 200 250
s 6 8 10
EDP no.
zinc-plated 150320 160320 170320
steel blank 150311 160311 170311
stainless steel 150330 - -

HELM -01 Open side wall mounting bracket

zinc-plated or stainless steel, track holder for wall mounting for one track,
without level adjustment

Part no. 501 601 701

Profile 500 600 700
b 80 100 114
d 17 22 26
h 122 157 210
h1 17,5 25 30
l 90 110 120
s 6 8 10
EDP no.
zinc-plated 050120 060120 070120
stainless steel 050130 - -

* Dimensions for tracks (-00), connection brackets (-03) and open side wall brackets (-01) of stainless steel

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Single components

HELM -02 Lock joint ceiling bracket

zinc-plated or stainless steel, track holder for ceiling mounting for one track,
without level adjustment

Part no. 502 602 702

Profile 500 600 700
b 170 211 260
b1 123(124*) ± 10 149 ± 12 178,5 ± 23,5
d 17 22 22
h 81 104 144,5
l 80 100 120
s 6 8 10
EDP no.
zinc-plated 0502.20 0602.20 0702.20
stainless steel 0502.30 - -

HELM -04 Lock joint soffit bracket

in blank steel or stainless steel, with top (on request also lateral) counter screw,
usable for welded installations

Part no. 1504 1604 1704

Profile 500 600 700
b 80 100 115
h 75 94 132,5
l 90 110 120
s 6 8 10
EDP no.
Steel blank1 150410 160410 170410
Steel blank2 15041001 16041001 17041001
Stainless steel1 150430
Stainless steel2 15043001

1
Screw on top
2
Screw on the side

HELM -05 coupling sleeve (for IPE-profiles according to DIN 1025-5, EURONORM 19 - 57)

Part no. 1505 1605 1705

Profile 500 600 700
b 77 96 90
h 116 141 200
h1 56 66 90
I 90 110 120
s 6 8 10
Hexagonal screw M16 M16 M16
EDP no.
IPE 100 150523, inset 85x5
IPE 120 150523
IPE 140 150525 160524
IPE 160 150525 160526
IPE 180 150527 160526 170527
IPE 200 150527 16052801, inset 9x4x105
IPE 220 150528 160528
IPE 240 150529

* Dimensions for lock joint ceiling bracket (-02), height-adjustable brackets (-04) and rail stops 1400 P of stainless steel

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Single components

HELM -08 Split support bracket

Part no. 1508 1608 1708
Profile 500 600 700
b 77 96 110
h 131 151 192
h1 32 32 32
l 90 11 120
s 6 8 10
d Ø17 Ø17 Ø17
f 10 10 16
Hexagonal screw M16 M16 M16
EDP no.
zinc-plated 150820 160820 170820

HELM -02 Suspension assembly Version A Version B

Part no. 1502 1602 1702

Profile 500 600 700
b1 175 175 205
b 300 300 330
h1 60 60 75
h 129 146 199
Hexagonal screw with screw nut M16 M16 M16
EDP no.
Version A 150220 160220 170220
Version B 150221 160221 170221

HELM -04 Height-adjustable bracket

zinc-plated or stainless steel, track holder with level adjustment

Part no. 504 604 704

Profile 500 600 700
b 80 100 115
d M20 M20 M30
h 208/207,5* 226,5 322
h1 133/132,5* 132,5 189
I 90 110 120
s 6 8 10
EDP no.
zinc-plated 050420 060420 070420
stainless steel
H
050430 - -

* Dimensions for lock joint ceiling bracket (-02), height-adjustable brackets (-04) and rail stops 1400 P of stainless steel

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Single components

HELM 1500 P-1600 P Rail stop

zinc-plated or stainless steel, travel path limiter, prevents the trolley hangers from running off the rail.
Not suitable for the sole stopping of the sliding leaves!

Part no. 1500 P 1600 P

Profile 500 600/700
b 40 50
h 50 60
I 113 130
EDP no.
zinc-plated 150020 160020
stainless steel 150030

HELM -24 Ri Trolley hanger

zinc-plated or stainless steel, double pair

Part no. 524 Ri 624 Ri 724 Ri

Track 500 600 700
b 110 150 200
d 40 50 60
d1 48 60 89
h 130 170 219
h1 59,5 78,5 110
h2 16 20 24
EDP no.
zinc-plated 052425-005 062425-002 072425-001
stainless steel 052435-001

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Single components

Additional accessories

HELM Fall restraint system according to EN 353-2

Single components
- following on fall restraint system, swivelling, separable from safety rope, with rotary swivel and karabiner,
connection length 0.3 m
When you use long safety ropes there is the risk of too long fall distances. By means of fall restraint systems the
shortest connection from arresting point to the arrester belt is ensured via the safety rope.
The clamping restraint systems lock on vertical to horizontal safety ropes and can only be moved in both direc-
tions by actuating the handle.

EDP no. GC 0525

HELM Safety rope with karabiner 229

EDP no. GC 0515 rope length 5.0 m* Ø 12 mm

*other rope lengths on request

HELM Lanyard according to EN 354/355

- with friction shock absorber and karabiner
Lanyards with shock absorber are for direct belaying of persons at risk of falling and connect the safety belt
with an arrest point.

EDP no. GC 0510 rope length 2,0 m* Ø 16 mm

EDP no. GC 0511 rope length 2,0 m* Ø 12 mm

*other rope lengths on request

HELM Safety harnesses and safety belts according to EN 361/358

- simple safety hardness with back eyelet according to DIN EN 361, all-purpose, simple to put on aluminium or
steel construction
Depending on the application area the safety harnesses can also be fitted with additional shoulder and/or leg
pads as well as additional back support.

EDP no. GC 0505

HELM Fall arrest inertia reel according to EN 360

- in plastic housing with rotary swivel suspension and wire rope
- wire rope length of 3 - 24 m
Fall arrest inertia reels are used for protecting against falls from heights. They are fitted with a retractable wire
rope or belt webbing. The devices use a recuperating spring, thus keeping the rope/webbing under tension all
the time. In case of a fall or in the event of exceeding the work speed (approx. 1.5m/sec.) the retaining ratchets
catch through centrifugal forces. The required fall absorption is achieved by a braking system.

EDP no. e. g. GC 0530 rope length 4,5 m*

e. g. GC 0532 rope length 9,0 m*

*other rope lengths on request

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HELM Range
TEH_01 Hardware for Sliding Wardrobe Doors
TEH_02H Hardware for Sliding Doors (Timber)
TEH_02G Hardware for Sliding Doors (Glass)
Design Hardware for
TEH_02D
Sliding Doors (Timber and Glass)
TEH_06 Hardware for Sliding Gates
TEH_09 Hardware for Gateway Gates
TEH_11 Hardware for Curtains and Tarpaulins
Hinging facility
TEH_12
according to EN 795:2012 Typ D
TEH_40 Hardware for Sliding Shutters

KWS Range
TEK_0102 Door Holders and Door Stops
TEK_0308 Pull Handles, Door Handles and Accessories
TEK_0506 Flush Handles and Locks
Hardware for Handrails, Floor Rails,
TEK_0407
Coat Racks and Toilet Partition Walls

Code with link to download

the catalog TEH_12

The technical specifications are up-to-date. We reserve

the right to make modifications with regard to design
and styling which serve the purpose of technical Woelm GmbH Woelm Austria GmbH
improvement. We appreciate your understanding Hasselbecker Str. 2- 4 Seewalchen 5a
that we assume no liability for any typing errors or D - 42579 Heiligenhaus A - 5201 Seekirchen
any other errors. The reproduction of this document,
in extracts or complete, is not permitted without our Tel.: + 49 (0) 20 56 - 18 - 0 Tel.: + 43 (0) 62 12 - 25 02
express written permission. Fax: + 49 (0) 20 56 - 18 - 21 Fax: + 43 (0) 62 12 - 69 95
Part no. TEH_12/11.2017 www.woelm.de www.woelm.at
This brochure supersedes all previous brochures. contact@woelm.de contact@woelm.at