Single-Burner Induction Cooktop Reference Design

Summary
Single-burner induction cooktops in both drop-in and
portable options are gaining in popularity for use in homes,
recreational vehicles and restaurants. Today’s single-burner
cooktops offer a low-profile design with high efficiency and
low standby power.
To assist system designers meet the challenges and
shorten their development cycle for their products,
Microchip has developed a cost-effective single-burner
induction cooktop reference design. The reference design
is a fully functional single-burner unit that achieves greater
than 90%* efficiency and consumes less than 0.5W power
during standby. The user interface implements mTouch®
sensing solutions through 4 mm of Schott Ceran® ceramic
glass and displays the current setting using bright
7-segment displays.
At the heart of the reference design is the PIC16F1619 Key Features
8-bit PIC® microcontroller with Intelligent Analog integration ■ Fully functional reference design
and Core Independent Peripherals (CIPs). It controls a ■ Core Independent Peripherals simplify software
single insulated-gate bipolar transistor (IGBT) and the requriements
system fan, as well as monitors the IGBT and cooking ■ Low-cost single IGBT quasi-resonant circuit
surface temperatures. By using the CIPs, the amount
■ Zero-voltage switching on single IGBT
of code required is greatly reduced and the efficiency
of the design is increased. A separate PIC16F1939 PIC ■ > 90%* efficiency
microcontroller is used to control the user interface. • Gas ≈ 39.9%, electric ≈ 71.5%
■ 0.5W standby power
Microchip Products ■ Maximum 1800W output power at 220V
■ PIC16F1619 ■ Power input: 110V or 220V at 50 Hz or 60 Hz
■ PIC16F1939 ■ Safety algorithms
• Pan detect
Block Diagram • Over temperature
■ Dynamic fan control
DC DC Filter + IGBT Induction Coil +
Rectifier Tank Resonant Cap Available Reference Materials
■ Circuit schematics
■ Gerber files (board layout)
MOSFET/
Zero Cross/ ■ Bill of materials
IGBT Driver
OV Protect
Current/ FAN3100 ■ Software
Voltage
■ Technical documentation
Sense
CCP1 *Target specifications
ADC CMP1
User PIC16F1619
SPI
Interface CMP2
PIC16F1939 ADC PWM

FAN

Heatsink/Pan
+18V Temperature
Low Voltage PSU
+5V
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Information subject to change. The Microchip name and logo, the Microchip logo and PIC are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. mTouch is a
registered trademark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. © 2015, Microchip Technology Incorporated. All
Rights Reserved. Printed in the U.S.A. 10/15
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