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Energy 71 (2014) 479e495

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Energy
journal homepage: www.elsevier.com/locate/energy

Improved test method for evaluation of bio-mass cook-stoves


P. Raman, N.K. Ram*, J. Murali
The Energy and Resources Institute (TERI), Darbari Seth Block, India Habitat Centre, Lodhi Road, New Delhi 110003, India

a r t i c l e i n f o a b s t r a c t

Article history: More than two-thirds of the world’s population is relying on biomass fuel to meet their cooking and
Received 29 July 2013 heating energy-requirements. Traditional biomass stoves operate at low efficiency and cause severe
Received in revised form health problems and pollute the environment. Due to higher quantity of fuel use, these cookstoves
21 April 2014
increase the burden on fuel management. Several test protocols are being used across the world for
Accepted 26 April 2014
evaluating the performance of cookstoves. One of the major challenges of existing protocols is to narrow
Available online 23 May 2014
down the gap between the test results obtained under lab conditions and actual cooking conditions.
Hence, there is a need to evolve an improved test method that can reflect the stove performance under
Keywords:
Biomass cookstove
field conditions. This paper is aimed to reduce the gaps in test methodology in such a manner that the
Test protocols and benchmarks test results obtained in the lab are comparable with the results of actual cooking carried out in the
Water boiling test kitchen. An improved test method, which includes a residual heat recovery phase, is proposed to eval-
Residual heat recovery uate the performance of cookstoves. Design parameters related to technical, social and economic aspects
Thermal efficiency were identified. Common errors that occur during the water boiling test were identified and methods to
minimize such errors were also proposed.
Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction program, it is essential to provide a cookstove that is efficient and


also meets the users’ requirements [8,9]. The research work re-
More than three billion people in the world are relying on solid ported in this paper is aimed to bring out an elaborate cookstove
fuel to meet their cooking energy needs [1]. About 1.3 million test methodology to ensure that QA & QC are in place.
people die every year due to the exposure to smoke and other There are two types of cookstoves are promoted in many
pollutants released, due to the burning of biomass fuels [2]. In India, developing countries, as part of the current improved cookstove
out of 225 million households, 160 million households use biomass program. These cookstoves are natural draft and forced draft
as a fuel to meet their cooking energy needs [3]. These cookstoves cookstoves [10]. In cookstoves working on natural draft mode, air
pollute the kitchen and atmosphere with significant emission of required for combustion of biomass is supplied by the draft created
pollutants such as CO, CO2 and particulate matter [4]. Improved by the chimney. On the other side, in cookstoves working on forced
cookstoves with chimney were widely disseminated in India draft mode, air required for combustion is supplied using a small
through the NPIC (National Program on Improved cookstoves) to fan [10]. While the natural draft cookstoves has a single pot or a
reduce the indoor air pollution in rural households [5]. The pro- double pot cooking option, forced draft cookstoves are using single
gram was met with limited success due to several reasons; however pot cooking at a time. Most of the biomass cookstoves with natural
learning’s were well captured to improve the existing designs of draft are operating with efficiency in the range of 10e20%, whereas
cookstoves [3]. It is important to ensure that the cookstoves meet a the forced draft cookstoves works in the range of 40e43% [11].
certain standard and benchmarks to have a successful imple- Several research institutions across the world are working on
mentation of any program of cookstove dissemination [6]. Out of 50 developing clean combustion cookstoves to improve their effi-
improved cookstoves disseminated, 13 cookstoves did not meet the ciency and reduce emission levels [12]. Forced draft cookstoves
required standards [7]. QA & QC (Quality assurance and quality reduce the use of fuel wood by 40% and emission levels by 90% [7].
control) are a key requirement for large-scale dissemination of any The improved cookstove with chimney reduces the pollution to a
product. For an effective implementation of improved cookstove large extent in the kitchen. The improved cookstoves reduce the
particulate matters (PM2.5) to the order of 71e84% and CO by 98e
99% [7]. However the improved cookstoves (with chimney) reduce
* Corresponding author. Tel.: þ91 11 24682100; fax: þ91 11 24682145.
the pollution in the kitchen, but shift the problem outdoor [1].
E-mail addresses: nkram@teri.res.in, nkram75@gmail.com (N.K. Ram). Hence, in the improved cookstove program, it is essential to reduce

http://dx.doi.org/10.1016/j.energy.2014.04.101
0360-5442/Ó 2014 Elsevier Ltd. All rights reserved.
480 P. Raman et al. / Energy 71 (2014) 479e495

the emissions through cleaner combustion of biomass fuel instead  A detailed study and analysis of the selected benchmarks pre-
of shifting the emissions out of the kitchen. The chimney cook- scribed to evaluate the cookstoves.
stoves reduce the pollution in the kitchen. But, cookstoves with  Design of a comprehensive water boiling test.
chimney consume more fuel in the range of 61% and require 74%  Identification of various performance indicators using the
more time than the conventional cookstoves [7]. Many researchers improved water boiling test.
were emphasized on the design principle for a wood burning  Analyze and address the gaps in various evaluation methods to
cookstove and provided suggestions for improving the efficiency as minimize the common errors.
well as meeting the user requirements [13,14]. Hence, it is essential
to have a well-designed cookstove which operates at a higher ef- 2. Influence of cookstoves’ fabrication materials on its
ficiency and emits less pollution. Testing and evaluation of cook- performance
stoves are important to ensure that the new stoves meet the
required standards and benchmarks. Efficiency of the cookstoves is largely influenced by the mate-
One of the key factors influencing the community to adopt a rials used for construction of the cookstove. Different types of
particular cookstove is effectively addressing their socio-cultural materials are used for construction of the cookstoves, depending
aspects, associated with cooking. Common socio-cultural param- upon their design [23]. In the construction of three stone cook-
eter includes; type of food, cooking habits and availability of stoves, heavy stones are used to create the combustion space and
biomass fuels in that region. The improved cookstoves should meet support for the vessel [24]. The materials used for construction of
the safety aspects of the stove, such as surface temperature and cookstoves consume a large portion of the energy, which was
structural stability to avoid any accidents during and after cooking. generated from the combustion of biomass [25]. The stoves which
A World Bank study and US State Department report prescribe a consume more material work at a relatively lower efficiency, as
common set of parameters preferred by the users were [15,16]. A most of the energy generated from biomass is consumed by the
well designed cookstove should be economically viable, highly materials. In rural areas, many stoves are constructed using locally
efficient and with a firepower level in accordance with the local available clay [26]. There are also cookstoves, which are fabricated
food habit. It is equally important that the improved cookstove also using only metal [27]. Some of the cookstoves are fabricated using a
meets the indoor air pollution standards set by the WHO (World combination of locally available clay and metal [28]. Further, there
Health Organization) or national standards in that country. are cookstoves which use material like vermiculate for construction
of cookstoves. Portable forced draft cookstoves are made using a
1.1. Issues and challenges combination of metal and insulation materials [10].
The materials used for construction of a cookstove absorb a large
Many traditional and improved cookstoves work at low effi- amount of energy during the cold-start high-power phase. Hence, it
ciency and causes indoor air pollution. Over 95% of these stoves do is important to select the right combination of materials having low
not meet the prescribed benchmarks [7]. There is a need for an thermal mass and high insulation properties. A portion of the heat
extensive test method to evaluate the performance of cookstoves to absorbed during the cold-start high-power phase is released during
ensure that they meet the prescribed benchmarks and standards. the simmering phase. The thermal properties of selected materials
There are reports indicating that test result of the same cookstove used in construction of cookstoves are presented in Table 1. The rate
can vary between 5 and 25%, in the same laboratory [7]. Lack of at which heat energy is released from the cookstoves’ fabrication
performance monitoring and quality control is reported as barriers material is an important factor for evaluating the performance of
for the large-scale dissemination of improved cookstoves [17]. It cookstoves. The energy released from the cookstove materials
was observed that WBT (Water Boiling Test) conducted in lab needs to be captured during the simmering phase itself. Hence, the
conditions gave little indication of the stove performance in field estimation of the residual heat and its recovery rate is essential for
conditions [18]. Although, field measurements are able to get evaluating the performance of cookstoves. In the proposed four
representative and reliable results, it requires relatively high labor phase WBT, the fourth phase consists of an appropriate method for
intensity, high cost and usually time consuming [19]. Laboratory estimation of residual heat and its recovery rate.
testing is intended to be reproducible and potentially suitable to
compare the performance of different cookstoves [20]. Laboratory
2.1. Existing cookstove models and issues
tests are useful for predicting field performance by simulating the
field condition and test procedures [20]. There is a need for an
Performance of twelve different models of cookstoves was
improved test method, which is simple and provides test results
tested and compared [11]. These cookstoves were classified in to
with minimum human and instrument errors. Several protocols are
three categories. They are “wood burning stove without chimney”,
in place to test the performance of cookstoves using water boiling
“wood burning stove with chimney” and “wood burning stoves
test (WBT). Since 1985, these protocols and test methodologies are
with electric fan”. The cookstove with electric fan works on forced
continuously modified according to the need in the cookstove
draft mode, whereas the other stoves work on the natural draft
sector. Important information of the cookstove testing protocols
mode. According to the study results, the forced draft cookstoves
was compiled in Ref. [21]. This article also refers about a compre-
hensive water-boiling test, which can provide the test results closer
to the field performance. Unmeasured factors can lead to erroneous Table 1
conclusions which can affect the test results of the performance of Thermal property of selected materials used for construction of cookstoves.
the cookstoves [22]. The present study is aimed to review and
Materials Density, Specific heat, Thermal conductivity,
analyze the existing test protocols used to evaluate the perfor- kg m3 J kg K1 W m1 K1
mance of the cookstoves. Based on the analysis an improved test
Ceramic wool 84 1070 0.09
method for conducting WBT is proposed. Clay 2400 1381 0.65
The steps adopted for strengthening the existing water boiling Fire bricks 1280 1000 0.30
test (WBT) are: Metal sheet (mild steel) 7870 447 80.2
Metal sheet (stainless steel) 7900 477 14.9
Vermiculate 90 960 0.06
 A detailed study and analysis of selected WBT.
P. Raman et al. / Energy 71 (2014) 479e495 481

work with higher efficiency and low emission as compared to WBTs evolved during 1985e2013 were studied and compared in
natural draft cookstoves. The forced draft cookstoves reduce par- detail. The popularly adopted protocols, selected for the analysis are
ticulate matters and CO emissions upto 90% when compared to listed below:
natural draft cookstoves [7]. Even though the forced draft cook-
stoves perform better than the natural draft cookstoves, the forced i. Testing the efficiency of wood-burning cookstoves; interna-
draft cookstoves are relatively expensive than the natural draft tional standards (1985) [32].
cookstove. The cost of the forced draft cookstove and its de- ii. Indian standard: solid biomass stove specifications (1991)
pendency on external power source are the key barriers for large [33].
scale adoption of these cookstoves. The cost of the cookstove iii. Testing method for the heating properties of firewood
should be within the affordability of its potential users. For a suc- cookstoves (1993) [34].
cessful entrepreneurship development and commercialization of iv. Efficiency test for a biomass cooking stove (2003) [35].
improved cookstoves, pricing and financial scheme are considered v. WBT Version 3 (2007) [36].
as key requirements [29]. There is a need for development of a vi. Stove manufacturers’ emissions and performance test pro-
cookstove which performs better, and less expensive. According to tocol (2009) [37].
Bailis et al., the efficiency of traditional cookstoves and improved vii. WBT version 4.1.2. (2009) [38].
cookstoves was in the range of 15e16% and 17e19%, respectively viii. A heterogeneous testing protocol for certifying stove thermal
[30]. The cookstoves working on natural draft were classified as and emissions performance for GHG (Greenhouse Gas) and
open-fire (three stone fire), improved open-fire (traditional cook- air quality management accounting purpose (2010) [39].
stove with an enclosure to the combustion chamber) and improved ix. IWA (International Workshop Agreement) (2012) [40].
cookstoves (with chimney) [31]. The efficiency of these cookstoves x. The Water Boiling Test Version 4.2.2 (2013) [41].
was found to be in the range of 14e21%. xi. Indian standard: Portable Solid Bio-Mass Cookstove (2013)
A comparison of the performance of various cookstoves, along [42].
with their cost is presented in Table 2, based on the available test
results in Ref. [11]. It may be noted from Table 2, that there is a large A list of test protocol along with variations in test method is
variation in the performance of cookstoves. Hence, there is a scope presented in Table 3. The WBT methods recommended in the test
for further improvement of cookstove which works at higher effi- protocols (listed in Table 3) can be classified in to following three
ciency and emits less CO and particulate matters. categories:

3. Water boiling test (WBT) Category-I. Two phase water boiling test: cold-start high-power
phase, simmering phase [36]
The purpose of designing and developing improved cookstoves Category-II. Three phase water boiling test: cold-start high-po-
is to achieve clean combustion and higher efficiency to meet the wer phase, hot-start high-power phase, simmering phase
cooking requirements and provide a clean environment. Evaluating [38,41]
the performance of a cookstove in the kitchen is a complex process Category-III. water boiling test with a fixed quantity of fuel
due to several constraints involved in carrying out the tests. Such wood and the high power phase with repetitive cycles [39]
constraints could cause several variations from the results expected
during the actual cooking. Generally, a water boiling test (WBT) Two phase water boiling test (Category-I) was adopted during
under certain lab conditions is proposed by several institutes to the period 1985e2009. The temperature of water during the
assess the performance of cookstoves. It is important to note that simmering phase and the duration of the test were varied among
the WBT results are expected to be a true indicator of the stove’s the protocols. The three phase WBT (Category-II) was proposed
performance during the actual cooking in the kitchen. Thus, it is during 2009 [38]. In WBT 4.1.2 a hot-start high-power phase was
essential to have in place a detailed test methodology to evaluate introduced between the cold-start high-power phase and
cookstoves and ensure the standards and benchmarks are met simmering phase. The duration of the simmering phase was
during the actual cooking conditions. extended from 30 min to 45 min. The water temperature during the
simmering phase was suggested at 6  C below the boiling point.
3.1. Test methods available for evaluation of cookstoves During 2012, elaborate benchmarks were suggested to evaluate the
different types of cookstoves at different power levels [40]. Based
Several test protocols have been developed and recommended on the type of cookstoves, a total number of five tiers are proposed
by different institutes to conduct WBT. In the present study, several with different benchmarks. The benchmark for performance at
high power and low power phases includes fuel use, emission of CO
Table 2 and particulate matter.
Existing cookstove models and their performance.
A revised version of the test protocol of WBT 4.1.2 [38], is pro-
Type of cookstove Efficiency Emission SFCa Cost posed as WBT 4.2.2 [41] in 2013. The WBT 4.2.2 prescribes a three
(%) (g L1) (US $) phase WBT. When maintaining the same duration of 45 min for
CO Particulate
1
(g L ) matter simmering phase, WBT 4.2.2 recommends the water temperature
(mg L1) to be maintained at 5  C below the boiling point. This modification
Natural draft open fire 16 11.1 472.6 139 0 has been proposed to maintain the energy level at its maximum
and without chimney during the simmering phase.
(three stone fire)
Natural draft open fire 19e54 3.1e10.1 258e858 57e110 0e5
3.2. The authorized test centers for testing and approving
and without chimney
(clay/metal stove) cookstoves
Natural draft with 16e36 3.9e9.6 136e1020 60e167 35e72
chimney (metal stove) In India, the MNRE (Ministry of New and Renewable Energy) re-
Forced draft cookstove 40e44 1.37 5.4 49e52 40e229 launched a NBCP (National Biomass Cookstoves Program) during
a
To boil 1.0 L of water and simmer it for 45 min. 2009e2010 [43]. There are three test centers authorized to test the
482 P. Raman et al. / Energy 71 (2014) 479e495

Table 3
Test methods available for conducting water boiling test (WBT).

Test protocols Year Ref. Method

Testing the efficiency of wood-burning cookstoves VITA 1985 [33] Two phase water boiling test. Cold-start high-power phase and simmering for
30 min at 5  C below boiling point.
Indian Standard: solid biomass Chulha (cookstoves) specifications 1991 [34] Two phase water boiling test. Cold-start high-power phase and simmering for
30 min at 5  C below boiling point.
Testing method for the heat properties of civil firewood stoves 1993 [35] Two phase water boiling test. Partial estimation of residual heat recovery rate. The
vessel is covered with a lid to avoid evaporation.
Efficiency test for a biomass cooking stove 2003 [36] Cold-start high-power phase and simmering for 30 min at 5  C below boiling point.
WBT Version 3 2007 [37] Three phase water boiling test.
Stove manufacturers emissions & performance test protocol (EPTP) 2009 [38] Three phase water boiling test. Variation in water quantity to use used in WBT
according to the starting temperature. Estimation of CO concentration with respect
to the time. Particulate maters captured less than 10 microns.
The Water Boiling Test Version 4.1.2 2009 [39] Three phase water boiling test. Variation in water quantity to use used in WBT
according to the starting temperature. Simmering for 45 min at 6  C below boiling
point.
A heterogeneous testing protocol for certifying stove 2010 [40] 3 different power levels of WBT are proposed (max, low stable and intermediate).
thermal and emissions performance for GHG and
air quality management accounting purposes
International Workshop Agreement (IWA) 2012 [41] Focusing on defining benchmarks on efficiency and emission factors for different
types of cookstoves, at different power levels.
The Water Boiling Test Version 4.2.2 2013 [42] Three phase water boiling test. Simmering the water for 45 min at 3  C below boiling
point. The vessel is not covered with a lid and allows evaporation.
Portable solid bio-mass cookstove (chulha) 2013 [43] A fixed quantity of fuel is used to boil water. The stove is operated at high power
phase only. The simmering phase is eliminated. CO and particulate matter are
measured based on MJ of energy delivered. The vessel is covered with a lid to avoid
evaporation.

cookstoves. For evaluation of the performance of the cookstove, a phase is eliminated. With this type of WBT the stove’s efficiency at
WBT along with a set of benchmarks was recommended by BIS high-power phase is estimated and the behavior of the stove can
(Bureau of Indian Standard) [33]. The cookstoves are tested using vary during the simmering phase. In BIS 2013 [42] the emission
the test method prescribed by the (BIS). The details of the different factors CO/CO2 and TSP (Total Suspended Particles) were replaced
types of approved cookstoves are published on the Ministry’s with CO and TPM (Total Particulate Matters). The concentration of
website [43]. The method of WBT and benchmarks for performance CO/CO2 in flue gas is an important parameter, which can be used to
referred in Ref. [33] were revised in 2013 [42]. The revised test determine the combustion efficiency of the cookstove. In the
protocol has many modifications as compared to the earlier version revised test protocol, TPM limits are proposed based on the type of
[33] and other standard protocols. The modifications and its im- the cookstoves. For the natural draft cookstoves the allowable limit
plications on the results of actual cooking conditions are presented of TPM is 350 mg MJ1 of energy delivered. For the forced draft
in Table 4. cookstoves the allowable limit of the TPM is 150 mg MJ1 of energy
The revised WBT [42] proposes a new method of water boiling delivered. In case of the natural draft cookstoves, the allowable
test (Category-III), which excludes the simmering phase. A fixed limit for TPM is more than double as compared to forced draft
quantity of fuel wood required to operate the stove in full power is cookstove. The forced draft cookstove may have higher velocity of
considered as a fuel input to conduct the WBT. Thus, the duration of the flue gas within the combustion chamber due to the forced draft
the WBT is about an hour. The stove is operated at its maximum and high temperature. Hence, the forced draft cookstoves need to
power till the end of WBT. During the entire period of the WBT, the be designed with more care to achieve a substantial reduction in
vessel is closed with lid, to minimize the energy loss due to evap- TPM.
oration of water. Temperature of water is raised up to 95  C at every The overall efficiency of the cookstove was calculated by esti-
batch. When a vessel reaches 95  C it is replaced with another mating the total energy input from the fuel wood and the total
vessel with fresh water. The WBT is continued till the fuel wood is energy captured in the process of repetitive water heating [43]. In
finished and the charcoal remaining in the stove reduces to a this method, the efficiency of the cookstove during the cold-phase
negligible quantity. In this type of test (Category-III), the simmering and hot-phase is not analyzed separately. The temperature of the

Table 4
Modifications in test methods and benchmarks of performance.

Parameters BIS 1991 [33] BIS 2013 [42] Significance/implications

CO Not included Included Provides more clarity in emission level


CO/CO2 ratio Included Excluded/modified as CO and TPM CO/CO2 is a useful indicator to estimate the combustion efficiency
Duration of the test No time limit prescribed One hour operation in full Shortened the test duration.
power mode
Fuel wood quantity No fixed quantity is fixed Quantity is fixed Efficiency estimation with a fixed energy input
Simmering phase Includes Excluded Variable firepower in the kitchen, may bring difference in fuel saving
TPM Referred to the volume Referred to the quantity of Provides more clarity in emission level
of flue gas energy delivered
Turn-down ratio Included Excluded Turn down ratio is an important parameter to understand
the fuel saving capacity and firepower required to meet the
socio-cultural variation in food and cooking habit
Use of lid With lid, during the first With lid (throughout the WBT) In actual cooking condition, most of the time the vessel is without lid
two phases of WBT
P. Raman et al. / Energy 71 (2014) 479e495 483

water is raised up to 95  C, which is about 5  C bellow boiling point. development of test protocols is reported in Refs. [38,45]. The
The long duration, low power simmering phase is not a part of WBT objective of the protocols is to evaluate the performance of the
in Ref. [43]. Hence, the specific energy consumption may not be cookstove at the lab and the results are comparable with field per-
comparable with other protocols as the water temperature is not formance. The gaps in test parameters and the methodology need to
raised till the boiling point and the simmering phase is eliminated. be bridged in such a manner that the test results obtained at the lab
Evaluation of the controllability of firepower and turn-down ratio are comparable with the actual cooking conditions. Generally
of a cookstove would not be possible without having the simmering cookstoves are evaluated based on its thermal efficiency and pol-
phase. Controllability of a cookstove between its maximum and lutants like CO, CO2 and particulate matter emitted by the cookstove.
minimum firepower is a key factor to increase the adaptability of The testing parameters and methodology varies among the existing
the cookstove according to the variation in the food and cooking test protocols. The WBT version 4.1.2 highlights several limitations of
habits of users. the WBT [38]. Several reports and research papers [38,45,46] also
highlight the demerits and concerns about the WBT. It has been
3.3. Issues related to test methods and scope for improvements identified that the test results are not necessarily a representative of
field performance. In the present study, a set of protocols which are
Factors affecting the performance results during the simmering popularly used for WBT are selected for detailed analysis and iden-
phase are reported in WBT 4.2.2 [41]. The energy consumption and tification of gaps. Various parameters used for estimation of cook-
evaporation rate can be influenced by the variation of the water stoves’ field performance using WBT were identified. A comparison
temperature within the prescribed band of 3  C below boiling of the test protocols along with the parameters considered for
point. The thermal efficiency of the stove is more controllable and evaluation of cookstove is presented in Table 5. From Table 5, it may
accurate when the WBT is conducted at 2  C below the boiling point be noted that a large variation exists among the protocols with
[44]. WBT 4.2.2 brings out the fact that fuel consumption rate respect to the parameters considered and the methodology adopted.
during the simmering phase is influenced by the stored heat energy The international workshop-10, organized by the ISO (International
in the cookstove materials. Cookstoves with a high-thermal mass Organization for Standardization) also recognizes that lab tests may
can store a large amount of heat energy during the high-power not fully represent the field performance [47]. The present research
phases. This stored heat energy gives advantage during the work focuses on arriving a complete cycle WBT to minimize the gaps
simmering phase [41]. An alternative test sequence as “cold-start, between the performance results of the lab and field test.
simmer, hot-start, simmer cycle” was proposed to examine the
difference in the results of the simmering phase [41]. As such a 4. Test methodologies
change in the test sequence is not proposed by any other test
protocol. In this present study, the proposed four phase WBT brings There are several protocols, which propose different methods for
more clarity on the heat energy stored in the cookstove materials. testing the performance of the cookstoves. Duration of 30 min for
The fourth phase of the improved WBT estimates the quantity of simmering phase and four time repetition of WBT was recommended
energy stored in the stove and the heat recovery rate. These results [32,36]. Later this was modified with 45 min of simmering phase and
can be used effectively used to estimate the stored energy and heat three time repetition of WBT as recommended in Refs. [38,41]. The
loss factor of the cookstove. Estimation of these parameters will ambient conditions required for conducting WBT were specified in
contribute to improve the performance of the cookstove. many of the test protocols. Ambient temperature has a large influ-
There are variations among the test methodologies, benchmarks ence on the testing of cookstoves due to seasonal variations. For
and standards recommended by various protocols. In reality there is a example, composite climatic conditions prevail in the northern re-
large gap between the assessment of performance of cookstoves using gion of India. In this region, the ambient temperature during summer
the WBT and the KPT (Kitchen Performance Test) [38,45]. Hence, it is reaches up to 47  C and drops down to 1  C during the winter season.
important to have an improved WBT that represents the expected Such variation can affect the performance of cookstoves to a large
level of performance of cookstoves in actual cooking conditions. extent. The heat loss factor of a stove is a function of the temperature
The proposed four phase WBT includes the three phase water difference between the combustion chamber of the cookstove and
boiling test and an extended phase, called the residual heat recovery the ambient temperature. The efficiency of the cookstove tends to
phase. During the residual heat recovery phase the quantity of energy reduce, when the temperature difference between the combustion
recoverable from the stove and rate of heat recovery is estimated. The chamber of the cookstove and ambient temperature increase.
quantity of the heat recovered from the cookstove, at the end of the The residual heat recovery rate is considered for evaluation of
third phase without adding fuel wood is proportional to the energy the cookstove [35]. In this protocol the residual heat is considered
absorbed and stored in the materials of the cookstove. The quantity of as one of the parameters, although it has not been quantified. The
heat energy stored in the cookstove materials influences the effi- test method proposed in Ref. [35] provides partial information
ciency of the cold-start high-power phase and simmering phase. It about the heat recovery rate for a short duration. The improved test
also affects estimation of the actual energy input during the method proposed in this paper, recommends a methodology to
simmering phase. Appropriate selection of materials, which have estimate the residual heat recovery rate of a cookstove. As dis-
minimum thermal mass and heat loss factor can improve the effi- cussed in this paper the fourth phase of the WBT can provide in-
ciency of the cookstoves. While the three phase WBT can evaluate the formation such as the total quantity of the heat recovered and the
cookstove performance, the four phase WBT can help to improve the residual heat recovery rate. Residual heat recovery rate plays a
design for a better performance of the cookstoves. crucial role in determining the efficiency of a cookstove.

3.4. Test methods and parameters considered for conducting the 4.1. Estimation of residual heat recovery
WBT
The efficiency of a cookstove is influenced by several parame-
WBT is a commonly used test for evaluating the performance of ters. A significant portion of the energy from the biomass is carried
cookstoves in which defined quantity of water is boiled. VITA (Vol- away by the flue gas or absorbed by the materials used for con-
unteers in Technical Assistance) came up with the first version of the struction. Residual heat is the heat energy absorbed by the fabri-
WBT in 1982 and revised it in 1985 [38]. A detailed history of the cation material of a cookstove, which is not available for cooking.
484 P. Raman et al. / Energy 71 (2014) 479e495

Table 5
Comparison of the test methods based on the parameters considered.

Parameter BIS IS13152 Testing WBT Version EPTP (2009) [37] Version 4.1.2 Version 4.2.2 BIS IS13152
(1991) [35] methods 3 (2007) [36] (2009) [38] (2013) [41] (2013) [42]
(1993) [34]

CO N N N Y Y Y Y
CO2 N N N Y Y Y Y
CO/CO2 Y N N N N Y N
Efficiency Y Y Y Y N Y Y
Estimation of residual heat N Y N N N N N
Fire-bed temperature N N N N N N N
Firepower Y N Y Y Y Y Y
Flame temperature Y N N N N N N
Flue gas flow rate N N N N Y Y N
Heat elevation rate N Y N N N N N
Simmeringa 45 min N 45 min 45 min 45 min 45 min N
Specific fuel consumption N N Y N Y Y N
Specified fuel thicknessa 3  3 cm2 N Diameter: 3e4 cm 1.5  1.5 cm2 1.5  1.5 cm2 1.5  1.5 cm2 3  3 cm2
Specified humidity rangea N <80% N N N N N
Specified Initial temperature of watera 23  2  C N N 4e30  C 15  C Corrected to 25  C 23  5  C
Specified room temperature 25  5  C 10e30  C Y N Y N 25  5  C
Specified surface temperature Y N N N N N 60  C
Temperature while simmeringa 5  C below At boiling point 3  C below At or above 90  C 6  C below 3  C below N
boiling point boiling point boiling point boiling point
Total Particulate Matters Y N N Y Y Y Y
Turn down ratio Y N Y Y Y Y N

Y: parameter considered. N: parameter not considered.


a
Parameters considered and specified are captured in the table.

The quantity of residual heat in a cookstove depends on the type benchmarks for estimation of the thermal efficiency and emissions
and quantity of the fabrication materials used in the construction of of the cookstove are prescribed [33]. A comparison of the bench-
the stove. Thus, a heavy cookstove will have more residual heat marks used for evaluation of cookstoves is presented in Table 7.
than a lightweight stove. A cookstove, which has a more residual The thermal efficiency is defined by a direct method of esti-
heat will consume more energy and shall take more time to cook. mation, as a percentage of input energy [33]. The thermal efficiency
Hence, the residual heat directly influences the overall perfor- is defined by use of fuel wood to boil and simmer a fixed quantity of
mance of cookstoves. A portion of this energy may be used during water [49]. There is a large variation in the representation of CO
the simmering phase while most of the residual energy remains in ðg MJ1 1
d ; ppm; gÞ and particulate matters ðMJd ; mgÞ. From Table 7,
the stove, even after completion of the cooking process. The it may be noted that different protocols propose different units for
quantity of the residual heat is estimated based on the total thermal measurement of the same parameter, which may create compli-
energy recovered from the cookstove after the simmering phase. cations in comparing the results of one method to another.
The heat recovery rate is estimated using the quantity of residual Based on the type and the level of performance, the cookstoves
heat recovered over a period of time. The quantity of residual heat were classified in five tiers. The benchmark for the performance of
as a fraction of the total energy input can be used as an indicator for the cookstoves was recommended according to the tier level and
evaluation of cookstoves. Therefore, a cookstove absorbs more heat firepower [40]. These benchmarks are much more elaborated in
in its construction materials and works with poor efficiency. comparison with the benchmarks provided in Refs. [33,42,48].
However, by estimating the residual heat factor the efficiency of the Benchmarks of performance recommended based on efficiency and
cookstove can be improved, by minimizing the energy absorbed in emission levels of cookstoves at different tier level and firepower
the construction materials. are presented in Table 8.

5. Benchmarks for performance of cookstoves


Table 6
Design parameters related to technical, economic and social aspects.
5.1. Design parameters and benchmarks
Design parameters Nature of parameter

It is important to quantify the improvement in the performance Emissions (CO, CO2 and TPM) Technical aspects
of the cookstove developed with reference to several technical and Flame temperature
Performance efficiency
non-technical parameters. Test protocols and benchmarks should
Surface temperature
be in line with the parameters relating to technical, economic and Stability and ruggedness
social aspects. Several design parameters, which are required to Turn down ratio
meet the users’ requirements, are presented in Table 6. The test Cooking time and duration Social aspects
protocol should be in a position to evaluate such parameters for Ease of operations
Kitchen configurations
identification of cookstoves which meets the user requirements. Physical structure of the traditional stove
Safety aspects
Service availability
5.2. Benchmarks for evaluation of cookstoves
Type of food
Type of fuel
The benchmarks identified as the minimum performance re- Type of vessel
quirements for evaluation of cookstoves are reported by many Cost of the stove Economical aspects
studies [33,42,48]. Among them, three benchmarks have many Cost involved in operation and maintenance
Life of the stove
variations with respect to the parameters and test methods. A set of
P. Raman et al. / Energy 71 (2014) 479e495 485

Table 7
Benchmarks considered for evaluation of biomass cookstoves.

Parameters Unit Performance benchmark

ARC [49] IS-13152 [33] IS-13152 [42]

Stove without chimney Stove with chimney Natural draft Forced draft Natural draft Forced draft

CO emission g MJ1
d e e e e 5.0 5.0
CO emission (30 cm above the stove) ppm e 50.0 e e e e
CO emissiona gm 20.0 e e e e e
Energy to complete WBT MJ 16.5 29.0 e e e e
Emission: CO/CO2 Mass fraction e e 0.04 0.04 e e
Fuel to complete WBT gm 850.0 1500.0 e e e e
Particulate matter mg MJ1
d e e e e 350 150
Particulate matter mg 1500 1500 2.0 2.0 2.0 2.0
Thermal efficiency Energy fraction % e e 25 40.0 25 35.0
a
To boil 5 L of 25  C water and then simmer it for 45 min.

6. Combustion and heat transfer cookstoves. The energy emitted by the fire-bed corresponding to its
temperature is theoretically calculated [49]. It is important to
In the test protocols discussed in Table 2, the parameters like include the flame temperature and fire-bed temperature mea-
temperature of the flame and the fire-bed of the cookstove were surements in the test protocol to have an estimation of the heat
not considered to evaluate the performance of the cookstoves. transfer rate and the performance efficiency of the cookstove.
Increased flame temperature and fire bed temperatures are in- Most of the test protocols do not discuss the material and
dicators of clean combustion of biomass. The temperature of the thickness of the vessel, which can significantly influence the heat
flame and the fire-bed of the cookstove is at their maximum when transfer rate and residual heat. A diagram depicting the various
the air-supply for combustion is adequate and distributed uni- paths of energy flow with respect to cookstoves is shown in Fig. 1.
formly. Thus, the temperature of the flame and fire-bed directly The quantity of water used for WBT should be proportional to
influences combustion, efficiency and emission factors of the the firepower. The test protocols [33,37,41] provide indicators of the
cookstoves. The difference between the flame temperature, fire- mass of water to be used according to the firepower. The test
bed temperature, material and thickness of the cooking pot in- protocols [36,38] provide specification for the quantity of water to
fluences the heat transfer rate. When the convection heat transfer be used in two categories. The quantity of the water to be used is
rate is obtained by a linear function of the temperature difference, recommended based on the firepower of the cookstove.
the heat transfer rate of radiation is obtained by fourth order
exponential function of the temperature difference. Hence, the heat 7. Need for a complete cycle water boiling test
transferred from the flame through radiation is an important factor
for increasing the efficiency of the cookstove. The standard equa- A set of common errors and gaps which can occur during various
tions used for estimation of heat transferred by radiation and heat phases of WBT were identified. The gaps in conducting the water
transferred by convection are given below; boiling tests were identified based on the study and analysis of the
The heat transferred from the combustion chamber to the vessel existing test protocols. The existing test protocols have not
by convection can be estimated by the standard equation as given considered the estimation of heat gained by the construction ma-
in Eq. (1). terial of a cookstove. A part of the heat absorbed is available during
  simmering phase and a major portion of the energy is retained
Q ¼ h  A  Tf  Tv (1) within the construction materials of the cookstove. The heat gained
by the construction material, the heat released during the
The heat transferred from the combustion chamber to the vessel by simmering phase and the heat retained by the materials (after the
radiation can be estimated by the standard equation as given in Eq. (2). simmering phase) are three major factors which influence the ef-
ficiency of cookstoves. There is a need to estimate these values for
 
P ¼ ε  s  A Tf4  Tv4 (2) evaluation of the cookstoves and for further improvement.

The importance of the temperature of the flame and the fire-bed 7.1. Factors which influence the performance of the cookstove
in the context of heat transfer rate may be noted from the Eqs. (1)
and (2). The existing test protocols do not consider flame temper- By using the existing test methods and protocols, the cookstoves
ature and the fire-bed temperature. These are the key factors are evaluated to ensure that they meet three basic parameters.
influencing the heat transfer rate and thermal efficiency of the These parameters are the efficiency of the cookstove, emission of

Table 8
Recommended benchmarks for performance of cookstove by their type and firepower.

Stove Evaluating parameters prescribed in Ref. [40]


classification
CO emission Particulate emission (PM2.5) Fuel use

High power Low power High power Low power High power Low power: (specific energy
(g MJ1 delivered) (g min1 L1) (mg/MJ delivered) (mg min1 L1) (Efficiency %) consumption) (MJ min1 L1)

Tier o >16 >0.20 >979 >8 <15 >0.050


Tier 1 <16 <0.20 <979 <8 >15 0.050
Tier 2 <11 <0.13 <386 <4 >25 0.039
Tier 3 <9 <0.10 <168 <2 >35 0.028
Tier 4 <8 <0.09 <41 <1 >45 0.017
486 P. Raman et al. / Energy 71 (2014) 479e495

Table 10
Efficiency of the cookstove and energy absorbed in the cookstove materials.

Component Unit Ref. [53] Ref. [54]. Ref. [55]

Efficiency of the Energy fraction in% 33.0 32.1 16.5


Cookstove
Energy absorbed in the Energy fraction in% 16.0 20.2 30.9
cookstove materials

by the stove material is 16% [52]. When the efficiency of the


cookstove was at 32.1%, the energy lost to the stove materials was
20.2% [53]. When the efficiency of a cookstove was 16.5%, the en-
ergy absorbed in the cookstove was 30.9% [54]. The relation be-
tween the efficiency of the cookstove and the fraction of energy
absorbed by the cookstove materials is presented in Table 10. From
Table 10, it may be noted that for a stove working at an efficiency of
Fig. 1. Various components of input materials and energy flow of cookstove. 30%, about 16e20% of the energy produced from the fuel wood is
lost to the cookstove materials. Whereas about 31% of energy
produced from the fuel wood is lost in the cookstove materials for
CO and particulate matters. The parameters used to evaluate the the stove working at an efficiency of 17%. These values confirm that
cookstove and their associated functions along with their influ- a major portion of the heat energy produced from the fuel wood is
encing factors are presented in Table 9. Though the objective of the absorbed by the cookstove materials.
evaluation of cookstoves is based on these three parameters there
are several variables associated with them. The influencing pa-
rameters were studied for a better understanding of the factors 7.2. Improved test method
leading to variability and uncertainty in cookstove test results [50].
A cookstove performance standard should classify different pa- Evaluation of the parameters related to estimation of the fire-
rameters that influence the performance of the cookstove in field power and efficiency of the cookstove are key objectives of the
conditions [51]. It is essential to understand the complete process proposed improved test method. In the proposed test method, ef-
involved in the cookstove operation and to study the factors forts were made to estimate the recoverable heat energy absorbed
influencing its performance. Since, several variables are associated in the cookstove materials, by introducing a fourth phase in WBT.
with the parameters considered for evaluation of the performance The parameters to be measured are similar to the parameters
of the cookstove, testing of the cookstove is a complex process. measured in the three phase WBT [41]. The estimation of the re-
Evaluation of cookstove in the lab to represent the field condition sidual heat adds value to the WBT to optimize the cookstove ma-
has several difficulties in simulating the firepower and the ambi- terials and to improve the overall performance efficiency of the
ence to match the actual cooking conditions in the field. Hence, the cookstove.
test methods and protocols are being revised continuously, since The improved water boiling test has the following four phases to
1985. Evolving of test protocols since 1985, to improve the test evaluate the performance of the cookstove. The improved test
methods and selection of parameters are presented in Table 3. It is method is having an additional phase to estimate the residual heat
essential to analyze the gap in test methods to evaluate the cook- in the materials used for fabrication of the cookstove. Estimation of
stove in the lab such that it is able to predict the firepower, fuel residual heat and heat release rate can be used an indicator for
saving and emission factor in the field conditions. The key pa- optimizing the construction material and to improve the efficiency
rameters of the WBT should be focused for evaluation of the per- of the cookstove. Also, in the proposed water boiling test, the water
formance of the cookstove and identify components that need to be temperature is kept just close to the boiling point. This is to avoid
improved. the complications arising in maintaining the water at a specified
temperature. Any correction for initial temperature of water is not
proposed, since the efficiency of the cookstove is a function of rise
7.1.1. Thermal mass and efficiency of the cookstove in water temperature. The improved test method is focused for a
The thermal mass of the cookstove plays an important function detailed analysis of the cookstove performance in each phase of the
in determining the efficiency of the cookstove. It was estimated WBT. The details of the four phases of the proposed improved water
that when a cookstove works at 33% efficiency, the energy absorbed boiling test are:

Table 9
Parameters used for evaluation of cookstoves and its influencing factors.

Parameter Functions Influencing factors

Efficiency Combustion Level of CO, CO2, O2 in flue gas


Heat transfer Flame temperature (which is a function of combustion efficiency,
firepower and appropriate air supply for combustion)
Heat loss through flue gas Flue gas temperature and excess air supply (Can be estimated
by CO2 and O2 concentration in flue gas)
Heat absorption by the cookstove materials Mass and thermal property of the materials used in cookstove
Heat loss from combustion chamber by radiation Size of opening through fuel feeding port and materials used
for construction of the cookstove
Gaseous emission Partial combustion of fuel wood and formation of CO Adequate supply of air for efficient and clean combustion of fuel wood
Particulate emission Particulate maters carried away through flue gas (PM10, PM2.5) Design of the combustion chamber, air supply rate and flue gas
velocity exiting the combustion chamber
P. Raman et al. / Energy 71 (2014) 479e495 487

Phase I: Cold start high power phase. This phase involves rising Table 11
of water temperature from the initial temperature to the local Estimation of various parameters at different phases of the improved test method.

boiling point, when the cookstove is at room temperature. Parameter Phase of the water boiling test
Phase II: Hot start high power phase. This phase involves rising Energy input Complete cycle of water boiling test
of water temperature from initial temperature to the local Cold-start high-power
boiling point, when the stove is hot. Hot-start high-power
Phase III: Simmering phase. This phase involves maintaining Simmering
Emission factors: CO, CO2 First three phases of the water boiling test
the water temperature close to the local boiling point with a
and TPM
minimum evaporation of water. Firepower Complete cycle of water boiling test
Phase IV: Estimation of the residual heat and the rate of residual Cold-start high-power
heat recovery. This phase involves raising the water tempera- Hot-start high-power
ture by recovering the residual heat stored in the stove Simmering
Rate of Residual heat recovery Residual heat recovery phase
materials. Residual heat recovered Residual heat recovery phase
Turn down ratio Hot-start high-power versus simmering
Details of various phases of the proposed improved water phase
boiling test are shown in Fig. 2. Useful energy Complete cycle of water boiling test
Cold-start high-power
In Fig. 2, T0 represents the ambient temperature and T1 rep-
Hot-start high-power
resents the initial temperature of water. Only the initial temper- Simmering
ature of the water is considered by the majority of test protocols.
The ambient temperature has a strong influence on the efficiency
of the cookstove irrespective of the design and the type of cook-
7.3. Estimation of various parameters
stove. The initial temperature of water depends upon the ambient
conditions and is responsible for the duration and power con-
Various parameters proposed for estimation, at different phases
sumption during the cold-start and hot-start high power phase. T2
of complete cycle WBT of a cookstove are presented in Table 11.
refers to the maximum temperature reached during heat recovery
From Table 11, it may be noted that the improved WBT enables
phase and T3 represents the boiling point at local conditions. Fuel
estimation of nine types of design parameters. The performance of
wood is added only during high-power and simmering phase. Fuel
the cookstoves in field conditions can be predicted by a detailed
wood is not added during the heat recovery phase. The cold start
evaluation of the estimated parameters of the improved test
high power phase duration is represented by t0 to t1, hot start high
method.
power phase duration is represented by t1 to t2 and simmering
Estimation of various parameters (presented in Table 5) for
phase duration is represented by t2 to t3. The duration of the re-
evaluation of cookstove, as per the proposed WBT, (shown in Fig. 2)
sidual heat recovery phase is represented by t3 to t4. The period
is presented below.
from t4 to t5 is the stagnation stage where the temperature re-
The thermal efficiency of a cookstove during the complete cycle
mains unchanged. It is important to conduct the experiment till
of WBT can be estimated using the ratio of input and output energy.
the stagnation stage to ensure that the recoverable heat estimated
The input energy represents the energy produced by the fuel wood
is the maximum of the residual heat. After t5 water temperature
used during the experiment, whereas the output energy represents
will drop from the peak temperature of the heat recovery phase,
the useful energy which is gained by water and the vessel.
which is the cooling phase represented by t5 to t6. Heat recovery
The useful energy transferred into the vessel and water during
rate and quantity of heat recovered are calculated based on the
the complete cycle WBT can be estimated by using Eq. (3).
temperature rise during the period t3 to t4. The slope of the
temperature rise from T1 to T2 and during t3 to t4 represents the
 
residual heat recovery rate. The heat energy recovered from t3 to t4 Ue ¼ ðWc þ Wh Þ þ Mv  Cpv  ðT1  T3 Þ þ ðWEch
represents the recoverable heat energy absorbed by the stove
þ WEhs Þ  Lew (3)
material. The four phase complete cycle WBT provides detailed
information about the performance of a cookstove for its The energy input during the four phases of the complete cycle
evaluation. WBT can be estimated by Eq. (4).

Fig. 2. A complete cycle of water boiling test including estimation of residual heat.
488 P. Raman et al. / Energy 71 (2014) 479e495

Ie ¼ WF  Cv  Mc (4) 8. Ratio of residual heat recovery

The energy input during the cold start high power phase can be Apart from the heat loss from the cookstove certain amount of
estimated by Eq. (5). heat is consumed by the materials of the cookstove, during the
high-power phases and simmering phase. The term “heat recovery”
Ic ¼ WFC  Cv  Mc (5) refers to recovery of heat stored (residual heat) in the materials of
The energy input during the hot start high power phase can be the cookstove. The quantity of energy absorbed by the fabrication
estimated by Eq. (6). materials is directly proportional to the type and weight of mate-
rials used to construct a cookstove. Also, the rate of heat transfer
Ih ¼ WFH  Cv  Mc (6) from the cookstoves’ fabrication material will be at maximum
during the cold-start high-power phase. The loss of energy to
The energy input during the simmering phase can be estimated ambient is also influenced by the construction materials of the
by Eq. (7). cookstove.
Estimation of heat recovery rate is discussed in Ref. [34]. For a
Is ¼ WFS  Cv  Mc (7) better understanding of the cookstoves performance, it is essential
The thermal efficiency of the cookstove during the complete to estimate the heat recovery rate and quantity of residual energy.
cycle of WBT can be estimated by Eq. (8). To increase the overall efficiency of the stove, the ratio of the energy
absorbed by the cookstove materials to the energy input should be
ht ¼ Ue=I (8) minimized. Analysis of the residual heat recovery rate of can be
e
used to estimate the amount of energy absorbed by the cookstove
The useful energy during cold start high power phase can be materials. Thus, the quantity of the residual heat energy plays an
estimated by Eq. (9). important role in optimizing the performance efficiency of
  cookstove.
Uc ¼ Wc þ Mv  Cpv  ðT2  T3 Þ þ ðWEc  Lew Þ (9) The recoverable residual thermal energy of a cookstove can be
estimated by Eq. (18).
The thermal efficiency of the cookstove during cold start high
power phase can be estimated by Eq. (10). Rte ¼ Wr  ðT2  T1 Þ (18)

hc ¼ Uc=I (10) The ratio of residual heat recovery of a cookstove can be esti-
c
mated by Eq. (19).
The useful energy during hot start high power phase can be
estimated by Eq. (11). dr ¼ fWr  ðT2  T1 Þg=I (19)
e
 
Uh ¼ Wh þ Mv  Cpv  ðT3  T1 Þ þ ðWEh  Lew Þ (11) The residual heat recovery rate during the heat recovery phase
can be estimated by Eq. (20).
The thermal efficiency of the cookstove during hot start high  
power phase can be estimated by Eq. (12).
Rhr ¼ fWr  ðT2  T1 Þg=ðt  t Þ  60 (20)
4 3
hh ¼ Uh=I (12)
h
9. Firepower and turn-down ratio
Useful energy during the simmering phase can be estimated by
Eq. (13).
Turn-down ratio is the ratio of the firepower during hot-start
high-power phase and simmering phase. During the high-power
Us ¼ ðWEhs  Lew Þ (13)
phase the heat energy is absorbed by the construction material of
The thermal efficiency of the cookstove during the simmering the cookstove. A part of this energy is released during the
phase can be estimated by Eq. (14). simmering phase. Hence, a cookstove which has more energy
absorbed in the materials will consume less energy during the
hs ¼ Us=I (14) simmering phase. Fuel consumption during the simmering phase is
s
also influenced by the thermal efficiency of cookstoves. Since the
Firepower is the rate of energy input to the cookstove. The duration of simmering is more in comparison with high-power
firepower during the cold start high power phase can be estimated phase, the fuel consumption during the simmering phase plays a
by Eq. (15). crucial role in determining the overall efficiency of a cookstove. The
  higher turn-down ratio will result in higher efficiency and will
Fpc ¼ Ic=ðt  t Þ  60 (15) reflect in actual fuel saving in field conditions.
1 0
The turn-down ratio of the firepower of a cookstove can be
The firepower during hot start high power phase can be esti- estimated by Eq. (21).
mated by Eq. (16).
sr ¼ Fph=F (21)
  ps

Fph ¼ Ih=ðt  t Þ  60 (16) Performance of a natural gas cookstove is considered to have an


2 1
optimized turn-down ratio. This can be used as a benchmark for
The firepower during the simmering phase can be estimated by designing biomass cookstoves. The firepower and turn-down ratio
Eq. (17). of a natural gas cookstove are presented in Table 12. From Table 12,
  it may be noted that natural gas cookstove works at 25% of fire-
Fps ¼ Is=ðt  t Þ  60 (17) power when compared with the high power phase of WBT. Hence,
3 2 the turn-down ratio of the natural gas stove is 4.0. A forced draft
P. Raman et al. / Energy 71 (2014) 479e495 489

Table 12 complete cycle four phase water boiling test of an improved


Firepower and turn-down ratio of a natural gas stove. cookstove consumes about 20 min in addition to the recommended
Power level Firepower Gas flow Useful power Turn-down duration of the WBT, in Ref. [41]. During the fourth phase, the
(kW) rate (L h1) (kW) ratio (TDR) cookstove made of clay takes 36 min to reach the peak temperature
High power 2.53 200 1.52 1.00 of 55.5  C. Hence, the fourth phase of a traditional cookstove will
Medium power 1.14 90 0.68 2.22 consume another 40 min in addition to the recommended duration
Simmering 0.63 50 0.38 4.02 of the WBT in Ref. [41].

11. Addressing the gaps of the WBT and the way forward
biomass cookstove works at 46% of firepower when compared to
the high-power phase of WBT. Hence, the turn-down ratio of the As discussed in Table 1, for evaluating the performance of
biomass cookstove is 2.2. These values indicate a need for further cookstoves, it was observed that the test methodologies need to be
improvement of biomass cookstoves to increase the turn-down simple, practical and error free. If the test methodology has any
ratio closer to 4.0. undefined or complex procedure, it may lead to several types of
errors during the WBT. It is important to have an authentic test
result with a factual assessment of cookstoves’ performance under
10. Test results
lab conditions. The cookstoves’ performance results obtained under
lab conditions need to be closer to the results obtained under field
Performance of a traditional cookstove and an improved cook-
conditions. Errors could occur due to various reasons, but they need
stove were evaluated using the complete cycle, four phase water
to be eliminated or minimized. A set of common errors and gaps
boiling test. The traditional cookstove is made of clay and works on
which can occur during various phases of WBT are discussed in
natural draft mode. The Improved cookstove is a metal stove, which
detail along with recommendations to minimize the same.
works on forced draft mode. Both the cookstoves are portable
models and use single pot. The test results obtained by the
11.1. Additional key parameters which can be included in
improved four phase water boiling test are presented in Table 13.
performance evaluation of biomass cookstoves
From Table 13, it may be noted that the overall performance effi-
ciency of the forced draft cookstove was 47%. The overall perfor-
Several key parameters, which need to be included in the test
mance efficiency of the traditional cookstove was 16.9%. Thus, the
method, were identified for a better evaluation of cookstoves. In-
efficiency of the forced draft cookstove was about 30% higher than
clusion of these parameters can minimize the gap in performance
the natural draft cookstove. Due to the reduction in efficiency, the
results obtained during the laboratory test and field conditions. The
traditional cookstove consumes more fuel and time to boil the
parameters which can be included in WBT and their impact are
water. The residual heat recovery rate of the traditional cookstove
presented in Table 14.
was 164 W for a traditional cookstove, made with clay. The residual
heat recovery rate of the traditional cookstove was 299 W for an
improved cookstove, made with metal and insulation materials. 11.2. Combustion efficiency
The heat release rate of the improved cookstove is 82% higher than
the traditional cookstove. Hence, the efficiency of the improved Combustion efficiency of a cookstove is an important parameter,
cookstove was 1.8 times of the traditional cookstove. which influences thermal efficiency and emission factors. Com-
The weight of the traditional stove made of clay was 8.170 kg bustion efficiency of a cookstove can be estimated by the mea-
and the forced draft cookstove made of SS (Stainless Steel) was surement of CO, CO2 and O2 in flue gas. These measurements and
6.575 kg. From the thermal properties of materials are presented in estimation of combustion efficiency are not considered in most of
Table 1. It may be noted that the a clay stove can hold 3.6 time of the protocols. During the evaluation of the performance of cook-
heat energy as compared to metal stove made of stainless steel. The stoves, it is essential to estimate the parameters which influence its
heat energy absorbed by the cookstove material in the clay stove performance. The results of the additional parameters obtained
was 1941 kJ and the metal stove was 539 MJ. Since the heat transfer during the water boiling test can be used to improve the design and
rate of metal is higher than clay, the heat recovery rate is faster in to improve the performance efficiency of the cookstove.
the metal stove than the clay stove. The temperature profile of
water during the complete cycle, four phase water boiling test 11.2.1. Oxygen content in flue gas
conducted in traditional cookstove is shown in Fig. 3. The tem- The ratio of the quantity of air required to achieve complete
perature profile of water during the complete cycle, four phase combustion of one unit mass of fuel is known as the SR (Stoichio-
water boiling test conducted in forced draft cookstove is shown in metric Ratio). The ER (Equivalence Ratio) is the ratio of the quantity
Fig. 4. A quantity of 5 L of water was used during the high power of air supplied during combustion and the quantity of air required
and simmering phases. A quantity of 3 L of water was used during for complete combustion. When the equivalence ratio is less than
the heat recovery phase. The metal stove takes 17 min to reach the one the combustion efficiency will be poor. In such a case, CO
peak temperature of 53.8  C, during the fourth phase. Hence, the concentration will be more and the CO2 concentration will be less.

Table 13
Performance comparison of two types of cookstoves tested by the proposed four phase WBT.

Stove type Cold-start high-power phase Hot-start high-power phase Simmering phase Residual heat recovery phase Overall
efficiency
Duration Power Eff. Duration Power Eff. Power TDR Eff. Power Energy
(%)
(min) (kW) (%) (min) (kW) (%) (kW) (ratio) (%) (W) (kJ)

Conventional 68 4.5 11.4 32 6.4 16.2 3.9 1.6 27.2 164 354 16.9
natural draft
Improved forced draft 18 5.4 32.0 15 5.3 46.0 2.5 2.2 61.2 299 305 47.0
490 P. Raman et al. / Energy 71 (2014) 479e495

110.0
Phase I Phase II Phase III Phase IV
100.0
90.0
80.0

Temperature in °C
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
0 20 40 60 80 100 120 140 160 180 200
Time in minutes

Fig. 3. Temperature of water during different phases of WBT of the traditional cookstove.

110.0
Phase I Phase II Phase III Phase IV
100.0
90.0
80.0
Temperature in °C

70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
0 20 40 60 80 100 120
Time in minutes

Fig. 4. Temperature of water during different phases of WBT of the forced draft cookstove.

When the equivalence ratio is above the required stoichiometric scope for improvement in the thermal efficiency of the cookstove,
ratio, it will result into complete combustion but the excess air will by optimizing the air supply.
carry away more heat. The O2 content in the flue gas is an important
factor which can be used to estimate the air supply rate and its 11.2.2. Ratio of CO and CO2
impact on the efficiency of the cookstove. Almost all the test pro- The efficiency of a cookstove is influenced by the combustion
tocols available so far have not included the estimation of O2 in flue efficiency of the fuel. Inefficient combustion of fuel will produce
gas. Estimation O2 in flue gas can facilitate identification of the more CO and less CO2. When the carbon in the fuel wood is
converted into CO it reduces the energy conversion rate of the fuel
wood and the thermal efficiency of the cookstove. The ratio of CO
Table 14
to CO2 is an important parameter which can indicate the com-
The parameters which can be included in WBT and their impact.
bustion efficiency of cookstove. The combustion efficiency is poor
Parameters to be included Impact when the value of CO/CO2 is high and it is better when the CO/CO2
in WBT
is minimized. For a complete combustion the value of CO/CO2
O2 % in flue gas Combustion efficiency and excess air supply should be zero. The estimation of CO/CO2 and O2 content in flue
Useful power Minimum requirement of energy into the pot gas can be used to evaluate the combustion efficiency and air
during Hot start, high power phase
Fire bed temperature Performance efficiency
supply rate. Estimated result of these parameters can be used to
Flame temperature Performance efficiency and Reduction of improve the cookstove design and to increase its performance
pollution from improved combustion efficiency.
Flu gas flow rate Reduction of pollution, clean combustion and
(dilution rate) dilution of flue gas
Rate of residual Influence the efficiency during cold start, can 11.3. Firepower measurement
heat recovery be used for material optimization and to
improve the efficiency The firepower of a cookstove influences the efficiency and the
Turn Down Ratio (TDR) Bridge the gap in estimation of fuel saving level of emission. Each cookstove will have a threshold limit for the
between WBT and KPT
minimum and maximum for the firepower, in which it works at a
P. Raman et al. / Energy 71 (2014) 479e495 491

better efficiency. The maximum firepower is limited by the primary the type of fuel they use. The performance results of the cookstoves
and secondary air supply. During the simmering phase, the mini- may vary when there is a variation either in the design of cookstove
mum power input required to maintain the water at a given tem- or variation in the physico-chemical property of the fuel. To have a
perature is influenced by three factors. They are: thermal mass of consistent and reliable result, it is preferred to eliminate the vari-
the cookstove, heat loss factor and controllability over the fire- ation in the physico-chemical property of the fuel used in the field
power. The range of firepower during the different test phases of and in the lab during WBT.
WBT is a critical information for evaluation of cookstoves. The
protocol version 4.1.2 [38] reports a maximum energy input for a 11.7. Simmering phase
complete WBT. In the above mentioned protocol the firepower
during hot start high power phase and simmering phase are not The recommended water temperature to be maintained during
defined. According to the firepower, various vessel diameters are the simmering phase is 5  C below the boiling point [33,35]. The
recommended for conducting WBT [33]. This protocol recommends recommended water temperature to be maintained during the
the firepower for the hot start-high power phase only. The fire- simmering phase is 3  C below the boiling point [38,41]. The
power during simmering phase is not defined, which influences the temperature of water during the simmering phase is recommended
fuel saving in field conditions. Meals and cooking habits are influ- to be at boiling point [34]. Controlling the water temperature by
enced by the socio-cultural factors. Cooking of different type of controlling the fuel input may vary from person to person. Hence, a
meals will demand a different level of firepower. Hence, it is recommendation to maintain the water at a specified temperature
essential to define the range of operating firepower for each phase below the boiling point may lead to erroneous results. At high
of WBT. altitude places, water boils much below 100  C even in the range of
92e94  C. A large variation in the boiling point can affect the
11.4. Duration of individual phases of WBT specific fuel consumption rate. Maintaining the water at a partic-
ular temperature may need continuous adjustment to firepower
Different phases of WBT are recommended in the test protocols which will lead to variation in thermal efficiency. Hence, main-
[32,36e39]. Along with the firepower level, a defined maximum taining the simmering phase at boiling point or just close to the
duration of the individual phases of WBT will make the evaluation boiling point will eliminate the error in maintaining a prescribed
more reliable. According to the protocols referred in Refs. temperature. The useful energy during the simmering phase is an
[33,35,38,41] duration for simmering phase is recommended, but independent function of the water temperature. Hence, the tem-
the duration required for the high power phases is not defined. One perature of water during the simmering phase is not used in the
of the options to minimize the error level in WBT is by setting up of estimation of the useful energy or efficiency. Useful energy during
a limit for the duration of individual phases and defining the the simmering phase is estimated only based on the quantity of
quantity of water, according to the firepower of the cookstove. The water evaporated. It was observed that in actual cooking conditions
other option could be, the protocol can recommend the total the stove has never been operated below the boiling point.
duration of the WBT instead of defining the duration only for
simmering phase. This will avoid prolonged and arbitrary duration 11.8. Human error
for conducting the WBT. An efficient stove which takes a long
duration to complete WBT may take more time for cooking and Though the test protocol defines methods and guidelines for
might not be acceptable for the users in field conditions. testing the cookstoves, the result varies from person to person
while conducting the test, on a same stove. This point was brought
11.5. Water quality and boiling point out in the protocol referred in Ref. [38], which emphasizes the
requirement of trained personnel to conduct the test. Hence, there
Generally any test protocol should be able to provide a consis- is a need to minimize human error. A test protocol should be
tent result at a particular locality. However, due to differences in capable to predict the fuel saving and emission reduction in field
ambient temperature, altitude and water quality the energy conditions, based on the results obtained in lab conditions. The
required to boil a given quantity of water also differs. The maximum difference in the WBT result and its influence on fuel saving and
allowable salinity in drinking water is 1000 ppm [55]. The effect of performance in the kitchen is reported in Refs. [38,45,48]. The skill-
salinity on boiling point of water is reported in Ref. [56]. The boiling set of the person who conducts the water boiling test in the lab and
point of water will be affected by 0.1  C when the salinity level is the skill-set of the person operating the stove in the kitchen need to
1.0 g L1. be considered as part of the test protocol to minimize human error.
The altitude of the location also is a key factor, affecting the
boiling point of water. A method to estimate the local boiling point 11.9. Instrument error
of water using the altitude is provided in the protocol [41]. Ac-
cording to this method, every 100 m rise in altitude reduces the Evaluation of cookstove performance involves use of different
boiling point of water by 0.34  C. Hence, the altitude and water types of instruments. These instruments are different in terms of
quality can affect the SFC (specific fuel consumption) rate while use and technology. Most of these instruments are equipped with
conducting WBT. electronic sensors and a digital display. Some of the advanced
equipment used in cookstove testing is incorporated with signal
11.6. Variation in feedstock and design of the cookstove processing and data logging features. The equipment used in the
process of evaluation of cookstove must be calibrated periodically
Fuel wood from the same species and from the same lot of to obtain actual performance results. The accuracy and calibration
feedstock (without variation physico-chemical property) is frequency become crucial for the equipment which measures the
preferred to use during the WBT, as in case of protocols [41]. When pollutants in part per million levels. Any error in data collected
there is a variety of fuel wood being used in a particular region, from these tests may lead to unrealistic representation of field
individual tests of WBT need to be performed with each species, conditions. It may be ideal to have a periodic check on instrument
which has a similar physico-chemical property. The test method accuracy to ensure a realistic assessment of cookstoves’
and monitoring parameters are same for the stoves irrespective of performance.
492 P. Raman et al. / Energy 71 (2014) 479e495

Ten key parameters of measurements are compiled from The firepower of the cookstove varies according to the food habit of
Refs. [32,41] along with their purpose are presented in Table 15. It the local population and the socio-cultural factors. In India, di-
may be noted from Table 15, that there are ten parameters were versity in type of food and cooking habit creates a need for multiple
measured for estimation of several variables. Several types of in- stove design, in order to cater the variation in preferences [61]. It is
struments were used to measure the selected parameters. These important to design the improved cookstoves in accordance with
instruments are required to meet certain standard, to minimize the the local cooking preferences and the type of food [62]. To
error while conducting WBT. The test protocols referred in Refs. accommodate the need of users, it is essential to study their
[41,42] provide a list of equipment to be used during WBT. The cooking practice and firepower required during the high-power
accuracy and tolerance limit of the equipment, used during WBT, and simmering phase. Variation in energy consumption rate dur-
are provided in Refs. [41,42]. Hence, it is essential to use the ing these phases was in the order of 6.8e8.7 GJ per capita per year
appropriate instruments prescribed in the protocols to minimize [63]. In Sub-Saharan Africa region, per capita energy consumption
errors which can occur during WBT. In addition to the procurement between lunch and dinner varies about 65% and day-to-day energy
of appropriate instruments, it is essential to calibrate the equip- consumption varies about 44% [64]. Firepower and turn down ratio
ment as per the recommendations by the manufacturer of the of a cookstove provides flexibility in varying the energy output
equipment. according to the need of the people. Emission factors with variation
in the type of cookstoves and fuel are discussed in Ref. [65]. A large
11.10. Socio-cultural factors variation is observed in emission factors of improved cookstove and
traditional cookstoves. In Cambodia, five types of household cate-
The acceptability of an improved cookstove is influenced by its gories were identified on the basis of the size of the family and their
adoption into local cooking habits, locally available fuel wood and energy requirement [66]. The family member per household varies
affordability. Socio-cultural aspects were discussed in Ref. [57]. in the range of 3e10. The cookstove must be able to deliver the
Importance of simplistic, meeting of basic needs and addressing required firepower to meet the cooking energy need of different
issues relating to socio-cultural aspects of a cookstove are size of families. Variation in cooking vessels and meals cooked is
emphasized in Ref. [57]. Depending on their need, the households studied in detail [67]. The type of vessel affects the heat transfer
make decisions and choice of cooking equipment [58]. Economic rate. A cookstove needs to be designed to operate at a wide range of
factors of the community for whom the stove is developed need to firepower to match the demand of the local cooking habits. In
be considered for large scale adoption and dissemination. A cook- countries like South Africa, the gap between the access to afford-
stove which performs well, but not affordable will be limited in use. able energy and demand for clean energy is large [68]. Also the
Socio-cultural parameters include traditional cooking habits such energy efficiency can accomplish the multiple social and economic
as type of food, quantity, type of fuel, firepower and duration of objectives of the people [68].
cooking. These parameters, related to socio-cultural aspects, should Hence, a cookstove has to be designed considering the need of
be addressed in the process of evaluation of cookstove. its users and should be tested in the lab to ensure that it meets the
design requirements. Trained local cooks can be engaged to use the
traditional and improved cookstoves for verification of results ob-
11.11. Addressing the socio-cultural aspects and human errors tained in the lab and in the field [32]. The initial three phases of the
WBT can be used to check the firepower at different levels. The
In the past 30 years the focus was shifted on socio-cultural results obtained during the fourth phase of the WBT can be used to
aspect of a stove [59]. Same cookstove cannot meet the socio- fine tune the design and to improve the cookstoves’ performance in
cultural requirements of all regions [60]. The socio-cultural as- such a way that it meets the users’ requirements in field conditions.
pects need to be an integral part of the cookstoves. For example
India is having many segments of food habit. A clear understanding 12. Conclusions
of user expectations and cooking practices is an important factor in
the process of development and testing of improved cookstoves. Most of the improved cookstove programs in the past did not
achieve its objectives due to several reasons. One of the reasons is
Table 15 the gap between the expectations of the users and the character-
List of parameters monitored when conducting WBT.
istics of the cookstoves promoted by the program. An improved test
Measurements Purpose method is proposed to eliminate various types of errors that occur
Atmospheric pressure and To estimate the local boiling temperature during the testing of a cookstove. The proposed test method in-
boiling temperature and corrected specific energy consumption, cludes key parameters which will enable the lab test results to
for a specified temperature difference represent the actual performance in field conditions. The proposed
Check on fuel wood variation To eliminate errors due to variation in
complete cycle WBT focuses on establishing an improved test
energy input
Climatic conditions To avoid in consistency due to ambient methodology for a detailed performance analysis of the cookstoves.
temperature, wind conditions and relative The complete cycle WBT can be used for estimating the overall
humidity performance of the cookstove as well as performance during the
CO concentration in flue gas To estimate the emission factor of CO different phases of WBT. The proposed WBT comprises of four
Ignition To eliminate the variation in firepower
and duration of the cold start high power
phases. The fourth phase of the WBT enables estimation of residual
phase heat and the rate of residual heat recovery. Estimation of the re-
Mass of fuel wood To estimate the energy input sidual heat can be used to improve the performance efficiency by
Moisture content of the fuel To estimate the energy input understanding the energy flow and optimizing the design of the
wood
cookstove to. The improved test method includes estimation of
Particulate matter in flue gas To estimate the emission factor of
particulate matter firepower and efficiency in each phase of the WBT along with the
Vessel description To estimate the energy observed in turn-down ratio. While observing the performance result of the
the vessel material natural gas cookstoves, the preferred turn-down ratio for the
Volume of water used for WBT To estimate the mass of water for biomass cookstoves was found to be 4.0. Since, maximum duration
estimation of useful energy and efficiency
of cooking is to be done at the simmering phase, the efficiency of
P. Raman et al. / Energy 71 (2014) 479e495 493

the cookstove increases proportionally with an increase in turn- WEhs mass of water evaporated during hot start high power and
down ratio. The efficiency of the cookstove during the simmering simmering phase (kg)
phase and the turn-down ratio are key factors influencing the Lew latent heat of evaporation of water (J kg1)
quantity of fuel saved during actual cooking conditions. Ie total energy input during the complete cycle of water
It is important to assess the cookstoves with respect to different boiling test (MJ)
parameters that are relevant for clean combustion and increased ef- WF mass of the fuel wood used during the entire test period
ficiency. The test method should provide test results with minimum (kg)
human error and instrument errors, while conducting the WBT. The Cv calorific value of the fuel wood on dry basis (MJ kg1)
thermal properties of the materials used in construction of a cook- Mc correction factor for the moisture content of the fuel
stove, the weight of the cookstove and its cost are equally important wood (mass fraction)
for large scale dissemination of cookstoves. Hence, well designed Ic energy input during the cold start high power phase of
cookstove should be able to meet the performance standards and the water boiling test (MJ)
benchmarks for a large scale adoption. The proposed four phase WBT WFc mass of the fuel wood used during the cold start high
is based on a holistic approach, which addresses several important power phase (kg)
parameters for a detailed evaluation of improved cookstoves. Ih energy input during the hot start high power phase of the
Performance of a traditional cookstove and an improved cook- water boiling test (MJ)
stove was compared using the improved test method. Several pa- WFH mass of the fuel wood used during the hot start high
rameters proposed in the four phase WBT were analyzed. The power phase (kg)
overall performance of the improved cookstove and the traditional Is energy input during the simmering phase of the water
cookstove was 47 and 16.9%, respectively. The heat release rate of boiling test (MJ)
the improved cookstove (metal stove with insulation) is 82% higher WFS mass of the fuel wood used during the simmering phase
than the traditional cookstove. Hence, the efficiency of the (kg)
improved cookstove was 1.8 times higher than the traditional ht thermal efficiency of the stove during the complete cycle
cookstove. A clay stove can hold 3.6 times of heat energy as of water boiling test (%)
compared to metal cookstove made of stainless steel. A total Uc useful energy during cold start high power phase (MJ)
number of 11 factors were identified to minimize the variations and hc thermal efficiency during cold start high power phase (%)
to enhance the reliability of the test results. Uh useful energy during hot start high power phase (MJ)
hh thermal efficiency during hot start high power phase (%)
Acknowledgment Us useful energy during the simmering phase (MJ)
hs thermal efficiency during the simmering phase (%)
We are grateful to Dr. R K Pachauri, Director General, TERI for his Fpc firepower during cold start high power phase (kW)
continuous encouragement and support. We would also like to Fph firepower during cold start high power phase (kW)
thank Mr. Amit Kumar, Director, Energy Environment Technology Fps firepower during cold start high power phase (kW)
Development Division of TERI for providing valuable support to sr turn down ratio of the stove
conduct the study. Rte recoverable residual thermal energy (MJ)
Wr mass of the water used during the residual heat recovery
Nomenclatures (kg)
T1 initial temperature of the water used during the residual
Q thermal energy transferred by convection (MJ) heat recovery ( C)
h coefficient of heat transfer by convection (W m2 K1) T2 final temperature of the water used during the residual
A area of heat transfer (m2) heat recovery ( C)
Tft flame temperature ( C) dr ratio of the residual heat recovery
Tv surface temperature of the vessel ( C) Rhr residual heat recovery rate (kW)
P thermal energy transferred by radiation (MJ) t3 starting time of the heat recovery phase (min)
ε emissivity coefficient t4 closing time of the heat recovery phase, when the T5
s StefaneBoltzmann constant (W m2 K4) reaches to the maximum (min)
Ue useful energy transferred into the vessel (MJ)
Wc mass of the water used during cold start high power Abbreviations
phase (kg) BIS Bureau of Indian Standard
Wh mass of the water used during hot start high power phase ER Equivalence Ratio
(kg) MNRE Ministry of New and Renewable Energy
Mv mass of the vessel used for water boiling test (kg) NBCP National Biomass Cookstoves Program
Cpv specific heat of the material used for vessel (J kg1 K1) NPIC National Program on Improved Cookstoves
T1 initial temperature of water during the high power KPT Kitchen Performance Test
phases ( C) QA & QC quality assurance and quality control
T3 finaltemperatureofwaterduringthehighpowerphases( C) SR Stoichiometric Ratio
t0 starting time of the cold start high power phase (min) TPM Total Particulate Matters
t1 closing time of the cold start high power phase and TSP Total Suspended Particles
starting time of the hot start high power phase (min) WBT water boiling test
t2 closing time of the cold start high power phase and WHO World Health Organization
starting time of the simmering phase (min)
t3 closing time of the simmering phase and starting time of
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