Professional Documents
Culture Documents
On
Training undertaken at
Submitted by
Submitted
To
Mr Bivek Singh
This report has been submitted as a part of Summer Internship Project undertaken at IRM Energy
Private Limited, in the partial fulfillment of degree of Master of Business Administration at School
of Petroleum Management, Pandit Deendayal Petroleum University, Gandhinagar.
The report documents the work done at IRM Energy Private Limited, Corporate Office for the
duration of ten weeks, for the project titled, “Procurement Management and its implementation in
CGD Business” under the supervision of Mr Bivek Singh, Assistant Manager (C&P) , IRM Energy
Private Limited.
It is important to know how much the goods or services are going to cost the organization as part of
the project. In the case of projects where there is a heavy purchasing requirement, the cost of these
items could make up a majority of the overall project budget. Naturally, it will be a goal to
minimize the total costs while still getting exactly what is needed.
Nothing in business should be done without a contract, especially when it comes to a purchase
agreement between two organizations. If you are going to trust a supplier to become part of your
project team, you will want a contract in place that outlines their responsibilities and the price you
have agreed to pay. Even if you are dealing with people whom you feel like you can trust, there is
no excuse for not having the legal documentation in place to protect your interests at every turn.
Putting procurement contracts in place can often be considered one of the last steps before a project
gets started. At this point, you will have committed to buying a certain level of whatever goods or
services you need to undertake the project, so the wheels are now in motion to get it going. Timing
is an important element of this whole process, so bringing together the formalization of contracts in
concert with the start of the project itself is something to pay attention to. It may take a little bit of
back and forth between the organizations before the contracts are satisfactory to all involved, so
make sure to build negotiating time into the schedule.
CERTIFICATE FROM THE INSTITUTE
This is to certify that the Project Report titled “Procurement Management and its
implementation in CGD Business” is a bona fide work carried out by Mr. Siddharth
Trivedi of MBA 1st year of School of Petroleum Management, Pandit Deendayal Petroleum
University, Gandhinagar, Gujarat as a fulfillment of MBA Degree. The summer internship
th nd
has been completed with IRM Energy Private Limited from 8 April 2019 to 22 June
2019. He has worked under my guidance and satisfactorily completed his project work.
No great endeavor is successful and accomplished without some helping hands. Every task
needs some guidance, encouragement and assistance for its completion and fulfilment. I
would like to take this opportunity to thank all who contributed directly or indirectly in
preparation of this project.
I hereby take this opportunity to sincerely thank the authorities of IRM Energy Private
Limited for taking me as an intern under the kind mentorship of Mr Bivek Singh (Asstt
Manager, C&P) and for providing a very conducive work environment. I would like to
extend my sincere gratitude towards the entire team of IRM Energy Private Limited who
directly or indirectly played a significant role in my learning associated with the summer
internship.
Procurement management follows a logical order. First, plan what needs to be contracted; then plan
how it’s to be done. Next, send out contract requirements to sellers. They bid for the chance to work
with the organization. Pick the best one and then sign the contract with them. Once the work begins,
monitor it to make sure that the contract is being followed. When the work is done, close out the
contract and fill out all the paperwork.
Organization needs to start with a plan for the whole project. Before doing anything else, need to
think about all of the work that will be contracted out for the project. Plan for any purchases and
acquisitions. Take a close look at organization’s needs to be sure that contracting is necessary.
Figure out what kinds of contracts make sense for the project, and try to define all of the parts of
the project that will be contracted out.
Contract planning is where each individual contract for the project work needs to be planned. Work
out how to manage the contract, what metrics it will need to meet to be considered successful, how
to pick a seller, and how to administer the contract once the work is happening.
What is natural gas?
Natural gas is a fossil energy source that formed deep beneath the earth's surface. Natural gas
contains many different compounds. The largest component of natural gas is methane, a compound
with one carbon atom and four hydrogen atoms (CH4). Natural gas also contains smaller amounts
of natural gas liquids (NGL; which are also hydrocarbon gas liquids), and non hydrocarbon gases,
such as carbon dioxide and water vapor. We use natural gas as a fuel and to make materials and
chemicals.
In some places, natural gas moved into large cracks and spaces between layers of overlying rock.
The natural gas found in these types of formations is sometimes called conventional natural gas. In
other places, natural gas occurs in the tiny pores (spaces) within some formations of shale,
sandstone, and other types of sedimentary rock. This natural gas is referred to as shale gas or tight
gas, and it is sometimes called unconventional natural gas. Natural gas also occurs with deposits of
crude oil, and this natural gas is called associated natural gas. Natural gas deposits are found on
land and some are offshore and deep under the ocean floor. A type of natural gas found in coal
deposits is called coal bed methane.
The search for natural gas begins with geologists who study the structure and processes of the earth.
They locate the types of geologic formations that are likely to contain natural gas deposits.
Geologists often use seismic surveys on land and in the ocean to find the right places to drill natural
gas and oil wells. Seismic surveys create and measure seismic waves in the earth to get information
on the geology of rock formations. Seismic surveys on land may use a thumper truck, which has a
vibrating pad that pounds the ground to create seismic waves in the underlying rock. Sometimes
small amounts of explosives are used. Seismic surveys conducted in the ocean use blasts of sound
that create sonic waves to explore the geology beneath the ocean floor.
If the results of seismic surveys indicate that a site has potential for producing natural gas,
an exploratory well is drilled and tested. The results of the test provide information on the quality
and quantity of natural gas available in the resource.
If the results from a test well show that a geologic formation has enough natural gas to produce and
make a profit, one or more production (or development) wells are drilled. Natural gas wells can be
drilled vertically and horizontally into natural gas-bearing formations. In conventional natural gas
deposits, the natural gas generally flows easily up through wells to the surface.
In the United States and in a few other countries, natural gas is produced from shale and other types
of sedimentary rock formations by forcing water, chemicals, and sand down a well under high
pressure. This process, called hydraulic fracturing or fracking, and sometimes referred to as
unconventional production, breaks up the formation, releases the natural gas from the rock, and
allows the natural gas to flow to and up wells to the surface. At the top of the well on the surface,
natural gas is put into gathering pipelines and sent to natural gas processing plants.
Figure 3:Process of seismic exploration
Natural gas withdrawn from natural gas or crude oil wells is called wet natural gas because, along
with methane, it usually contains NGL—ethane, propane, butanes, and pentanes—and water vapor.
Wellhead natural gas may also contain nonhydrocarbons such as sulfur, helium, nitrogen, hydrogen
sulfide, and carbon dioxide, most of which must be removed from natural gas before it is sold to
consumers.
From the wellhead, natural gas is sent to processing plants where water vapor and nonhydrocarbon
compounds are removed and NGL are separated from the wet gas and sold separately. Some ethane
is often left in the processed natural gas. The separated NGL are called natural gas plant liquids
(NGPL), and the processed natural gas is called dry, consumer-grade, or pipeline quality natural
gas. Some wellhead natural gas is sufficiently dry and satisfies pipeline transportation standards
without processing. Chemicals called odorants are added to natural gas so that leaks in natural gas
pipelines can be detected. Dry natural gas is sent through pipelines to underground storage fields or
to distribution companies and then to consumers.
In places where natural gas pipelines are not available to take away associated natural gas produced
from oil wells, the natural gas may be reinjected into the oil-bearing formation, or it may be vented
or burned (flared). Reinjecting unmarketable natural gas can help to maintain pressure in oil wells
to improve oil production.
Coal bed methane can be extracted from coal deposits before or during coal mining, and it can be
added to natural gas pipelines without any special treatment.
Delivering natural gas from natural gas and oil wells to consumers requires many infrastructure
assets and processing steps, and it includes several physical transfers of custody.
Processing
Transportation
Storage
Natural gas transported on the mainline natural gas transportation system must meet specific quality
measures so that the pipeline network (or grid) can provide uniform quality natural gas. Wellhead
natural gas may contain contaminants and hydrocarbon gas liquids (HGL) that must be removed
before the natural gas can be safely delivered to the high-pressure, long-distance pipelines that
transport natural gas to consumers.
A natural gas processing plant typically receives natural gas from a gathering system of pipelines
from natural gas and oil wells. Natural gas processing can be complex and usually involves several
processes, or stages, to remove oil, water, HGL, and other impurities such as sulfur, helium,
nitrogen, hydrogen sulfide, and carbon dioxide. The composition of the wellhead natural gas
determines the number of stages and the processes required to produce pipeline-quality dry natural
gas. These stages and processes may be integrated into one unit or operation, be performed in a
different order or at alternative locations (lease/plant), or not be required at all.
Unlike cross-country pipelines which runs straight for kilometers through open fields, city
gas distribution network are more complex in nature. These are laid in densely populated
areas and there are a large number of branches in the network catering to the need of users in
different localities within a city. Though, these are much smaller in length and size than
cross-country pipelines, the network in a city is much more distributed and varied. Increased
number of branches means more number of joints, bends, reducers, fittings etc. in the network
apart from more number of delivery points for the supply of natural gas. Coupled with all
these factors, the pipelines have to pass through the congested areas within the city criss-
crossing the various other underground utilities. Due to the various activities by third party/
other agencies within the city area, the risk of damages and accidents is all the more high as
compared to cross-country pipelines. All these factors call for greater in-built safety systems
in the network and the need of special preparedness to handle any emergency situation.
Figure 5: Changes in gas distribution
Oil India Limited was first to start distribution of gas in Assam in 1960’s. In Gujarat, Oil and
Natural Gas Corporation (ONGC) started selling its associated gas to the neighboring
industries in 1970’s.With the find of Oil / Gas at Mumbai high, supply of gas commenced to
industrial consumers around Mumbai like MSEB, Tata and RCF. The gas pipeline networks
were laid / owned by either ONGC or the customers.
With the gas discovery in south basin of Mumbai shores, the first cross country pipeline in
India was conceptualized with Hazira as the landfall point in Gujarat. Gas Authority of India
(GAIL) was formed in 1984, to act as a nodal agency for natural gas in India. GAIL
constructed and operated this pipeline, which ran from Hazira to Jagdishpur via Bijaipur.
This pipeline supplied gas to the fertilizer and power sector. Thereafter, entire existing assets
of ONGC and development of new networks were transferred to GAIL.
As a pilot project first city gas distribution project was taken up with the help of ONGC at
Vadodara city in 1972. Historically due to scarcity of natural gas vis a vis demand, the supply
of gas to other cities like Mumbai and Delhi, projects did not take off in absence of adequate
gas allocation.
Gujarat Gas Company Ltd. (GGCL) was the first commercial city gas distribution company
in India. GGCL in association with British Gas developed distribution network in Bharuch
and Ankleshwar cities. Subsequently, they expanded their network to Surat. Mahanagar Gas
Limited (MGL) started city gas distribution to domestic, commercial and industrial customers
in Mumbai in 1995. The focus of the company was to supply gas to domestic households and
to transport sector and in an event of surplus cater to the industrial demand. Indraprastha Gas
Limited (IGL) started city gas distribution to domestic, commercial and transport sector
customers in Delhi in 1998. The focus of the company was to supply gas to transport sector.
As on date, gas is available in 41 cities in India and in another 14 cities establishment of gas
pipeline network is in project stage. With the availability natural gas in various cities in India,
it has become the most sought after fuel in the country. There are about 0.60 million vehicles
running on CNG and over 0.85 million households are connected with piped natural gas in
India. Internationally as well as domestically, the use of natural gas has been increasing
steadily for several reasons viz. price advantage, environmental concerns, fuel diversification
and/or energy security issues, market deregulation (for both gas and electricity). With the
improvement in availability of gas and related pipeline infrastructure, several city gas
distribution projects are going to come up in near future. As per the available estimates, as
many as 150 cities are going to be connected with the gas pipeline network in India in next
five years to come which will further expand to 250 cities in the next ten years. Total length
of natural gas pipeline network including the trunk lines and city distribution networks in
about 8000 kms and there are 20 different companies involved in the operations and
development of City Gas Distribution Network in India. The four major sectors identified for
the city gas distribution in India are:
1. Transport Sector
2. Domestic Sector
3. Commercial Sector
4. Industrial Sector
Domestic, Commercial and Industrial Sectors use Piped Natural Gas (PNG) where as the
Transport Sector use Compressed Natural Gas.
Infrastructure: City Gas Distribution Network
The primary network of steel pipelines provides the core backbone connecting CGS to
various DRS. The pressure levels for primary network are between 26 bar(g) to 19 bar(g).
While most of the industrial customers are not required to be supplied at this pressure
level, only a select few units have specific requirement for medium pressure delivery
would be connected to through this network. The design of the primary network is based
on the demand forecast to be catered. Secondary network system consisting of MDPE
pipelines operates at pressure level between 4 bar(g) to 1 bar(g). MDPE pipeline network
is planned for cluster of industrial, commercial or domestic units at low pressure. The
secondary network is normally developed with MDPE pipes. Using the domestic / small
commercial quantity and large commercial quantity values, and additional information,
including location of customers, pressure requirements at major customers, availability of
existing supply, and geographic features, optimum method of supply is determined and
the network is designed and constructed accordingly.
DRS for the network is located at strategic locations which are sometimes also known as
field regulating stations to meet various demand centers for Domestic/ Industrial segment.
It too has a pressure reduction system, a filtering unit, Turbine metering system, valves
etc. Based on the consumption profile of cluster of users, customized arrangements are
designed with online metering arrangement. The DRS too has a slam shut valves,
pressure regulating valves, creep relief valve and vent, isolation valves and no-return
valves. Basically there are three sections that describe the purpose and different
component of stations located at a pressure levels interface
The City Gate : interface between High Pressure and Medium Pressure;
The Pressure Reducing Station : interface between Medium Pressure and Low
Pressure
The Service Connection: interface between network and end-user pressure.
About IRM Energy Private Limited
IRM was incorporated in December 2015 as a subsidiary of CPL (Cadila Pharmaceuticals Ltd).
The Company is engaged in storing, supplying and distributing natural gas, as well as laying,
operating and maintaining CGD networks. IRM began commercial operations during
1HFY18. A group Company of Cadila Pharmaceuticals Ltd, IRM Energy Pvt Ltd is an
integrated value driven energy enterprise developing Natural Gas distribution projects across
districts in the country for customers in industrial, commercial, domestic and transport sector.
The company is committed towards contributing to the energy need of its consumers.
IREMPL has recently been awarded authorization for implementing City Gas Network CGD
network in the Geographical Areas (GAs) of Banaskantha in the state of Gujarat and Fatehgarh
Sahib in the state of Punjab.
Our sense of duty and responsibility in upholding our commitment towards contributing
to the well-being of peoples and geographies wherever we operate.
Geographical Areas
Banaskantha Gujarat
Banaskantha district is located in the Northeast part of Gujarat with an area of 10,668 Sq km. As
per 2011 Census, the population of the district is around 3.12 million. Banaskantha shares its
borders with Rajasthan state in the North, Sabarkantha district in East, Kutch district in West and
Patan district and Mehsana district in the South.
Gir Somnath District was split from Junagadh district in August 2013, when seven new districts
came into existence in Gujarat.
Veraval, Talala, Sutrapada, Kodinar, Una and Gir-Gadhada are the talukas of Gir Somnath
District.
The Gir Forest is a home of many wildlife creatures including lions, deer, and monkeys. Asiatic
Lions can be only be found in the Gir Forest.
The gas for Banaskantha and Fatehgarh Sahib is sourced from Dahej and Hazira’s LNG
terminals using Gujarat State Petronet Limited’s spur pipeline and GAIL (India) Limited’s
pipeline, respectively. The pipelines connecting the CGD network are already present.
Moreover, the company has already signed agreements with GAIL (India) for gas supply. Hence,
gas availability for the CGD network is not an issue.
Business Exclusivity
The ratings reflect inherent strengths of the CGD business including infrastructure and
marketing exclusivity. IRM has a five-year district marketing exclusivity and a 25-year
infrastructure exclusivity. Although natural gas is more expensive than alternates, it is a clean
fuel and hence attains regulatory support. IRM expects to have an initial mix of domestic (70%)
and industrial (30%) customers, moderating towards a 60:40 split. The demand from domestic
customers including CNG suppliers for vehicles is generally inelastic to price
changes. Moreover, the company has access to the Delhi-Amritsar and Delhi-Mumbai industrial
corridors, which is likely to form the industrial clientele.
CNG
Compressed Natural Gas, well known as CNG, is natural gas compressed up to 200 Bar pressure
used as an automobiles fuel mainly comprising of Methane (80% to 90%) which is in gaseous
sate. CNG is compressed up to 200 bar pressure to reduce it volume for maximum
accommodation in fuel tank of vehicle. CNG is very popularly termed as “Green Fuel”.
Using CNG as a fuel in automobiles has largely contributed in limiting air pollution caused due
to vehicular exhaust emissions especially in metro cities. Apart from this, CNG has been able to
replace high priced automobile fuels like petrol and diesel.
Benefits of CNG
1. Environment friendly
2. Economical
3. Safe
It’s lighter than air hence in case of leakage it easily disperses in air.
It has high auto ignition temperature compared to other fuels.
Online Station
Mother Station
Daughter Station
Daughter Booster Station
Online station
It is directly connected with the Natural Gas Pipeline. Presently IRMEPL is receiving natural gas
at a pressure of 4 bar from the MDPE pipeline laid at the downstream of its PRS and then
compressed up to a pressure of 250 bar with the help of a reciprocating compressor in order to
enhance the on board storage capacity of vehicle. Then, it is dispensed to vehicles locally
through CNG dispensers at a pressure of 200 bar.
Mother Station
Mother stations are similar to an online station, where it has the facility to refuel the mobile
cascades in addition to the local demand of vehicles .These mobile cascades are then dispatched
to other stations, which do not have the connectivity of pipeline.
Typically a CNG Mother Stations consists of following equipments:
• CNG Compressor
• CNG Dispenser
• Storage Cascade
• Mobile Cascades (LCV)
Daughter Station
Daughter stations do not have the connectivity of natural gas pipeline. At these stations,
compressed natural gas (CNG) is transported through mobile cascades (bunch of cylinders
mounted on trucks) at a pressure of 240-250 bar and then dispensed to vehicles through CNG
dispensers.
Daughter booster stations are similar to Daughter stations. However, in order to satisfy the
customers w.r.t. amount of gas dispensed as well as filling time, a booster compressor (hydraulic
type with variable suction pressure) is installed in between the mobile storage and the CNG
dispenser. Booster compressor increases the pressure above 200 bar once the pressure of the
mobile cascade falls below 200 bar and works upto the pressure of the mobile cascade falls
below 30 bar. Thus maximum amount of gas stored in the mobile cascade is used at Daughter
Booster station.
GEOGRAPHICAL STATION TYPE
AREA
ONLINE DAUGHTER DAUGHTER
BOOSTER STATION
BANASKANTHA 4 12 3
FATEHGARH SAHIB 2 3
DIU, GIR & SOMNATH
TOTAL 6 15 3
PNG DOMESTIC
What is PNG?
Natural Gas is mainly Methane - CH4 with a small percentage of other higher hydrocarbons. The
ratio of Carbon to Hydrogen is least in Methane and hence it burns almost completely making it
very environment friendly. It is procured from the oil / gas wells and transported through a
network of pipelines.
PNG (Piped Natural Gas) is the natural gas supplied through mild steel (MS) and polyethylene
(PE) pipelines to cater to the natural gas demand of customers in various segments, i.e. Domestic
/ Commercial & Non - Commercial / Industrial segments.
Benefits of PNG
More Affordable
Natural gas continues to be the best energy choice, because it costs less than any other energy
source.
Comfortable
Natural gas water heaters recover twice as fast and have more hot water available than an
electric model.
Clean
Natural gas is a cleaner burning fuel that has less impact on the environment. High-efficiency
natural gas furnaces are more environmentally friendly than geothermal heat pumps. Natural gas
fireplaces can reduce up to 99% of the amount of pollutants and particles emitted into the air
compared to wood.
Uninterrupted Supply
IRM Energy Pvt Ltd has got a history of almost 100% reliability in its gas supply. PNG is
assured continuous and reliable
24-hour supply of fuel.
Useful
Gas is constantly fed into the system so there are no hassles of handling, refilling & changing of
cylinders; no storage required, leading to safe, easy and secure handling. PNG is distributed
through pipelines directly
at premises.
Cost-effective
Safe
Natural gas appliances have a great safety record, and state-of-the-art equipment now has
advanced capabilities like auto-shut off. No storage at customer’s premises ensures high
consumer safety. PNG being lighter than air, hence in case of leakage, it will dissipate rapidly
and avoids spontaneous flammability.
PNG COMMERCIAL
Commercial Customers
Commercial setups / entities like Tea / Snacks shops, restaurants, food courts, hotels, hospitals,
resorts, canteen, hostels, Yarn Heat Setting (Yarn Heat Setting process is the process in textile
industry that takes place between yarn twisting & cloth weaving) etc. are categorized as
Commercial Customers.
Non-Commercial Customers
PNG INDUSTRIAL
PNG’s widespread acceptance across most of the Industrial sectors is owing to its: on-tap
availability - zero storage required, ease of usage, no spillage or pilferage, free from adulteration,
no/minimum maintenance required, increased life of equipment, clean to burn, higher burning
efficiency, better product quality, accuracy of measurement & available on credit.
Heat Treatment
Molding/ Casting
Fabrication
Gas Cutting
Pre-heating of ingots
Powder Coating
Smelting
Welding
Pyro processing
Forging
Melting
Pharmaceuticals
Steam Generation
Spray Drying
Food & Beverages
Steam Generation
Baking
Process Heating
Oil Mills
Steam Generation
Distillation
Refining
Power Generation
Micro Gas Turbines
Gas Gensets
Combined Cooling, Heating & Power
Air Conditioning
Vapor Absorption Machine (VAM)
Centralized Cooling
Ceramics
Spray Drying
Kiln
Dairy
Boiler
Air Heater
Chemicals
Boiler
Dryer
Incinerator
Any Investment for NG Can Be Easily Recovered in Short Span of Time, thereafter
Recurring Saving on Permanent Basis.
No Storage Required.
Uninterrupted Supply (24 Hours).
Convenient, Hassle Free, No daily liasioning.
No spillage and pilferage & Handling losses are Zero.
Environment Friendly, Effective in Pollution Control.
Enhances Life of Plant, Machinery & Equipment - Lower maintenance cost.
Efficient & Safe Fuel with Smooth Plant Operations.
Objective
The objective of the Contracts & Procurement functions is to be able to provide the
required equipment / material / services of the right quality in right quantity at the right
price so as to reach the specified place at the right time and to be able to execute works at
site in required sequence and as per schedules allowing fair and equal opportunity of
bidding to all competent bidders, subject to the management's guidelines in respect of
Works / Procurement Policy.
Procurement
Identification of responsibilities
The division of responsibility of contracts/orders management (both pre-award and post
award) between various departments / groups vested with the overall responsibility of
ex ecution of various projects of the Company, at various locations is summarized below.
This division of responsibility is only for guideline so that confusion in day to day
functioning, may be avoided for reasons of overlapping of functional requirements and lack
of clarity in that respect.