FLEXIBLE

COMPOSITE LINEPIPE
PRODUCT & SERVICE CAPABILITIES
PROVEN
FLEXIBLE
COMPOSITE LINEPIPE

It Pays to be Flexible
Flexpipe Systems manufactures and distributes a flexible, composite
pipeline solution for the energy sector. Our corrosion resistant, high-
pressure pipeline products help drive down installation costs while
increasing productivity. With over 65 million feet (19 million meters)
of Flexpipe Systems’ patented Linepipe technology and 90,000
fittings successfully installed throughout North America, Latin
America and Australia, our team of technical experts, engineers,
and field personnel will find the right solution for your next pipeline
project.

Modernizing pipelines in the field

All Flexpipe Systems products use the same principle: a
thermoplastic liner, a helically wound reinforcement layer and an
external thermoplastic jacket.

Our composite linepipe solutions are used in a wide range of

applications in which a corrosion resistant pipeline is beneficial,
including:
• Oil and gas gathering
• Water transfer, disposal, and injection
• CO2 injection

2003
2003
• First commercial sale in April 2003

2001
2001
• Flexpipe Incorporated – began as an R&D initiative to
design a composite pipeline system
Product Lines
Flexpipe Linepipe (FPLP) FP150 FP301 FP601
Maximum Operating Pressure @ 60°C or 140°F 2,068 kPa/300 psi 5,171 kPa/750 psi 10,342 kPa/1,500 psi
STRUCTURAL LAYERS
(Fiber Reinforcement)
Our onshore solution that eliminates Nominal Size 3" 4" 2" 3" 4" 2" 3" 4"
corrosion, speeds installation and reduces Outside Diameter
Metric (mm) 95 122 69 97 124 73 101 130
Imperial (inches) 3.75 4.80 2.73 3.80 4.89 2.86 3.96 5.11
operational costs. Available in 2", 3"
Metric (mm) 77 99 54 77 99 54 77 99
and 4" internal diameter sizes with 300, Inside Diameter
Imperial (inches) 3.02 3.90 2.12 3.02 3.90 2.12 3.02 3.90

750, and 1,500 psi pressure ratings Weight

Metric (kg/m)
Imperial (lbs/ft)
2.6
1.7
4.0
2.7
1.7
1.1
3.0
2.0
4.9
3.3
2.4
1.6
4.3
2.9
6.9
4.6
and a maximum continuous operating Min. Bend Radius Metric (m) 1.8 2.1 1.2 1.8 2.1 1.2 1.8 2.1
temperature of 140°F (60°C). The (operational) Imperial (ft) 6 7 4 6 7 4 6 7
Metric (m) 800 785 1,150 800 785 1,150 730 600
THERMOPLASTIC LINER patented unbonded fiber design is suitable Length/Reel*
Imperial (ft) 2,624 2,575 3,772 2,624 2,575 3,772 2,395 1,968
THERMOPLASTIC JACKET
for a broad range of options including Reel Diameter
Metric (m) 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7
Imperial (ft) 12 12 12 12 12 12 12 12
oil, gas, water, H2S and CO2 and offers
Metric (m) 1.2 2.4 1.2 1.2 2.4 1.2 1.2 2.4
industry leading impact resistance and Reel Width
Imperial (ft) 4 8 4 4 8 4 4 8

flexibility for ease of handling around Reel Weight – Full*

Metric (kg) 2,760 4,283 2,635 3,100 5,013 3,450 3,820 5,493
Imperial (lbs) 6,100 9,430 5,800 6,800 11,030 7,600 8,400 12,130
corners and bends. Metric (kg) 680 1,150 680 680 1,150 680 680 1,150
Reel Weight – Empty
Imperial (lbs) 1,500 2,530 1,500 1,500 2,530 1,500 1,500 2,530
Metric (mm) 110.7 139.7 81.5 110.7 139.7 85.1 115.6 144.3
Fitting Outside Diameter**
Imperial (inches) 4.36 5.50 3.21 4.36 5.50 3.35 4.55 5.68
Metric (mm) 63.5 85.9 44.5 63.5 85.9 44.5 63.5 85.9
Fitting Inside Diameter**
Imperial (inches) 2.50 3.38 1.75 2.50 3.38 1.75 2.50 3.38

*Length and reel weights are approximate as they may vary depending on the manufacturing run.
**Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
**Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

Flexpipe Linepipe High Temperature (FPLP HT) FP301 HT FP601 HT

Maximum Operating Pressure @ 82°C or 180°F 5,171 kPa/750 psi 10,342 kPa/1,500 psi
WOUND DRY FIBERGLASS Utilizes advanced materials capable of Nominal Size 2" 3" 4" 2" 3" 4"
continuous operation up to 180°F (82°C). Outside Diameter
Metric (mm) 69 97 124 73 101 130
Imperial (inches) 2.73 3.80 4.89 2.86 3.96 5.11
Suitable for temperature excursions up to
Metric (mm) 54 77 99 54 77 99
500 hours at 200°F (93°C) eliminating the Inside Diameter
Imperial (inches) 2.12 3.02 3.90 2.12 3.02 3.90

need for cooling systems. Available in 2", Weight

Metric (kg/m)
Imperial (lbs/ft)
1.7
1.1
3.0
2.0
4.9
3.3
2.4
1.6
4.3
2.9
6.9
4.6
3" and 4" internal diameter sizes with a Min. Bend Radius Metric (m) 1.2 1.8 2.1 1.2 1.8 2.1
maximum operating pressure of 1,500 psi. (operational) Imperial (ft) 4 6 7 4 6 7
Metric (m) 1,150 800 785 1,150 730 600
HDPE-RT LINER The patented design delivers the most Length/Reel*
Imperial (ft) 3,772 2,624 2,575 3,772 2,395 1,968
HDPE-RT JACKET
flexible, high pressure composite linepipe Reel Diameter
Metric (m) 3.7 3.7 3.7 3.7 3.7 3.7
Imperial (ft) 12 12 12 12 12 12
available; high impact resistance during
Metric (m) 1.2 1.2 2.4 1.2 1.2 2.4
installation, and no axial elongation when Reel Width
Imperial (ft) 4 4 8 4 4 8

pressurized. Reel Weight – Full*

Metric (kg)
Imperial (lbs)
2,635 3,100 5,013 3,450 3,820 5,493
5,800 6,800 11,030 7,600 8,400 12,130
Metric (kg) 680 680 1,150 680 680 1,150
Reel Weight – Empty
Imperial (lbs) 1,500 1,500 2,530 1,500 1,500 2,530
Metric (mm) 81.5 110.7 139.7 85.1 115.6 144.3
Fitting Outside Diameter**
Imperial (inches) 3.21 4.36 5.50 3.35 4.55 5.68
Metric (mm) 44.5 63.5 85.9 44.5 63.5 85.9
Fitting Inside Diameter**
Imperial (inches) 1.75 2.50 3.38 1.75 2.50 3.38

*Length and reel weights are approximate as they may vary depending on the manufacturing run.
**Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
**Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

2007
2007
• Introduction of the first FP601 1,500 psi linepipe

2005
2005
• Implementation of the crimp fitting system 2008
2008
• Purchased by ShawCor Ltd. in June 2008
 PRODUCT & SERVICE CAPABILITIES

FlexCord Linepipe (FCLP) FC901* FC801

Maximum Operating Pressure @ 60°C or 140°F 15,510 kPa/2,250 psi 13,790 kPa/2,000 psi
STRUCTURAL LAYERS
(Galvanized Steel Cords)
Designed to handle severe pressure Nominal Size 2" 3" 4"
cycles and pulsations such as those Outside Diameter
Metric (mm) 75.1 99 128
Imperial (inches) 2.955 3.91 5.03
generated by piston pumps. Patent
Metric (mm) 53.8 77 99
pending high strength steel-cord Inside Diameter
Imperial (inches) 2.12 3.02 3.90

reinforced design delivers a pressure Weight

Metric (kg/m)
Imperial (lbs/ft)
4.82
3.24
5.1
3.5
8.6
5.8
rating up to 2,250 psi and is available Min. Bend Radius Metric (m) 1.2 1.8 2.1
BARRIER LAYER in 2", 3" and 4" internal diameter sizes, (operational) Imperial (ft) 4 6 7
Metric (m) 750 605 525
THERMOPLASTIC LINER
with a maximum continuous operating Length/Reel**
Imperial (ft) 2,460 1,985 1,722
THERMOPLASTIC JACKET
temperature of 140°F (60°C). Reel Diameter
Metric (m) 3.7 3.7 3.7
Imperial (ft) 12 12 12
Metric (m) 2.4 1.2 2.4
Reel Width
Imperial (ft) 8 4 8
Metric (kg) 4,778 3,817 7,036
Reel Weight – Full**
Imperial (lbs) 10,535 8,415 15,479
Metric (kg) 1,150 680 1,150
Reel Weight – Empty
Imperial (lbs) 2,530 1,500 2,530
Metric (mm) 87.1 115.6 144.3
Fitting Outside Diameter***
Imperial (inches) 3.43 4.55 5.68
Metric (mm) 44.5 63.5 85.9
Fitting Inside Diameter***
Imperial (inches) 1.75 2.50 3.38

*FC901 does not have a barrier layer.

**Length and reel weights are approximate as they may vary depending on the manufacturing run.
***Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
***Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

FlexCord Linepipe Anti-Buoyant (FCLP AB) FC901 AB

Maximum Operating Pressure @ 60°C or 140°F 15,510 kPa/2,250 psi
STRUCTURAL LAYERS
(Galvanized Steel Cords)
Our anti-buoyant solution is for shallow Nominal Size 2"
water applications with a maximum Outside Diameter
Metric (mm) 75.1
Imperial (inches) 2.955
depth of 100 feet (30 meters). Available
Metric (mm) 53.8
in 2" internal diameter size with Inside Diameter
Imperial (inches) 2.12

a maximum operating pressure of Weight

Metric (kg/m)
Imperial (lbs/ft)
4.82
3.24
2,250 psi and a maximum continuous Metric (m) 1.2
Min. Bend Radius (operational)
operating temperature of 140°F (60°C). Imperial (ft) 4.0

THERMOPLASTIC LINER Metric (m) 750

Length/Reel*
Imperial (ft) 2,460
THERMOPLASTIC JACKET
Metric (m) 3.7
Reel Diameter
Imperial (ft) 12
Metric (m) 2.4
Reel Width
Imperial (ft) 8
Metric (kg) 4,778
Reel Weight – Full
Imperial (lbs) 10,535
Metric (kg) 1,150
Reel Weight – Empty
Imperial (lbs) 2,530
Metric (m) 750
Length/Coil*
Imperial (ft) 2,460

Flow Coefficients* Coil Weight**

Metric (kg)
Imperial (lbs)
3,615
7,970

Hazen & Williams 150 Fitting Outside Diameter***

Metric (mm)
Imperial (inches)
87.1
3.43

Darcy Weisbach e = 0.000005 ft or 0.0015 mm Fitting Inside Diameter***

Metric (mm)
Imperial (inches)
44.5
1.75

Manning 0.009 *Length may vary. All specifications are subject to change depending on product-specific requirements.
**Also available in coils for sea containers with pipe length/coil up to 890 meters (2,920 feet).
*For all product lines. ***Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
***Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

2011 2013
2011 2013
• Introduced FlexCord as a new 2,000 psi high-pressure linepipe • FlexCord Linepipe Anti-buoyant is developed for use in
• Launched FPLP HT to be used in high temperature applications shallow water applications
up to 180°F (82°C)

2012
2012
• Reel-less (coiled) pipe packaging is introduced as an
alternative to reels
• First field trial of 6" FlexFlow larger diameter linepipe
Flexible Composite Linepipe Solutions
Proven reliability
• Over 65 million feet (19 million meters)
of Flexpipe products have been installed
• Extremely thorough pipe qualification
exceeds the requirements of CSA, API,
and ASTM standards
• Engineering application review process
ensures correct product selection for
specific applications
• Fitting and coupling installation is strictly
controlled with custom equipment for
high repeatability
• Impact resistance greater than 10 times
that of traditional thermoset composite pipe
Services
• Engineering application reviews to
confirm product suitability
• Train and certify contractors in joining
procedures, handling, and deployment
Unmatched corrosion protection
• High density polyethylene liner eliminates
corrosion
• Mechanical fittings are available in carbon
steel with high-phosphorus electroless
nickel plating or in stainless steel
• Minimizes high costs of corrosion
inhibition programs
• Delivery of pipe and fittings to location
• Installation equipment rentals
• Offer onsite expert installation assistance
Simplified installation
• Rapid installation gets production on-line
faster than traditional materials
• Smaller crew size and ease of handling
reduces installation costs by up to 30%
• Environmental impact is reduced due to
small right-of-ways and minimal ground
disturbance
• Flexpipe products are available spooled
on reels or coiled in reel-less packaging
format
• Regional solution and deployment centers
providing support, rentals, and materials
Head Office & Manufacturing Facility Solution Centers
3501 54 Avenue SE Canada
Calgary, AB T2C 0A9, Canada 11511 95 Avenue
Tel: +1 403 503 0548 Grande Prairie, AB T8V 5P7, Canada
Tel: +1 780 882 1213
Manufacturing Facility
195, 1820 100 Avenue NE PO Box 1807
Calgary, AB T3J 0P7, Canada Estevan, SK S4A 2X8, Canada
Tel: +1 403 503 0548 Tel: +1 306 861 0509

Canada Sales Office U.S.

600, 520 5 Avenue SW 2304 Interstate Avenue
Calgary, AB T2P 3R7, Canada Grand Junction, CO 81505, USA
Tel: +1 403 503 0548 Tel: +1 970 243 0067

U.S. Head Office 2420 N County Road 1120

1155 Dairy Ashford, Suite 450 Midland, TX 79706, USA
Houston, TX 77079, USA Tel: +1 432 685 0865
Tel: +1 281 670 2105
180 25th Avenue East
Australia Dickinson, ND 58601, USA
Brisbane, Australia Tel: +1 701 483 8684
M: +61 0458 000 209
Deployment Centers
Global Strategic Partners
To see a complete list of our global strategic partner U.S.
locations please visit our website. Big Wells, TX, USA
George West, TX, USA
Canadian, TX, USA
Carthage, TX, USA
For additional information, please contact: Myton, UT, USA
Bakersfield, CA, USA
info@flexpipesystems.com
or call toll free: 1 888 359 7473

flexpipesystems.com