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Abstract
Fiber Reinforced Concrete (FRC) is a concrete containing fibrous material
which increases its structural integrity. It contains short discrete fibers that are
uniformly distributed and randomly oriented. Fibers include steel fibers, glass
fibers, synthetic fibers and natural fibers – each of which lend varying
properties to the concrete. In addition, the character of fiber-reinforced
concrete changes with varying concretes, fiber materials, geometries,
distribution, orientation, and densities. Fibers are used in concrete to control
cracking due to plastic shrinkage and to drying shrinkage. They also reduce
the permeability of concrete. Some types of fibers produce greater impact–,
abrasion–, and shatter–resistance in concrete. Generally, fibers do not increase
the flexural strength of concrete, and so cannot replace moment–resisting or
structural steel reinforcement. Indeed, some fibers actually reduce the strength
of concrete. The amount of fibers added to a concrete mix is expressed as a
percentage of the total volume of the composite (concrete and fibers), termed
"volume fraction" (Vf). Vf typically ranges from 0.1 to 3%. The aspect ratio
(l/d) is calculated by dividing fiber length (l) by its diameter (d). Fibers with a
non-circular cross section use an equivalent diameter for the calculation of
aspect ratio. If the fiber's modulus of elasticity is higher than the matrix
(concrete or mortar binder), they help to carry the load by increasing the
tensile strength of the material. Increasing the aspect ratio of the fiber usually
segments the flexural strength and toughness of the matrix. However, fibers
that are too long tend to "ball" in the mix and create workability problems. The
weak matrix in concrete, when reinforced with steel fibers, uniformly
distributed across its entire mass, gets strengthened enormously, thereby
rendering the matrix to behave as a composite material with properties
significantly different from conventional concrete. Because of the vast
improvements achieved by the addition of fibers to concrete, there are several
applications where Fiber Reinforced Concrete (FRC) can be intelligently and
beneficially used (ACI Committee 1996). Fibrous concrete was described at a
meso-scale as a three-phase material composing of aggregate, cement matrix,
steel fibers and interfacial zones between cement matrix and aggregate, and
Effect of Fibers In Concrete Composites 420
between cement matrix and steel fibers. The effect of the fiber interface
strength, fiber volume, fiber orientation, fiber length and specimen size on the
concrete behavior was investigated (Kozicki and Tejchman 2010). Addition
of fibers to concrete enhances its toughness and strain at peak stress, but can
slightly reduce the Young's modulus. Simple expressions are proposed to
estimate the Young's modulus and the strain at peak stress, from the
compressive strength results, knowing fiber volume, length and diameter
(Neves and Fernandes de Almeida 2005).
Introduction
Because of the vast improvements achieved by the addition of fibers to concrete, there
are several applications where Fiber Reinforced Concrete (FRC) can be intelligently
and beneficially used. These fibers have already been used in many large projects
involving the construction of industrial floors, pavements, highway-overlays, etc., in
India. The principal fibers in common commercial use for civil engineering
applications include steel, glass, carbon and aramid. These fibers are also used in the
production of continuous fibers and are used as a replacement to reinforcing steel.
High percentages of steel fibers are used extensively in pavements and in tunneling.
This invention uses Slurry Infiltrated Fiber Concrete (SIFCON). Fibers in the form of
mat are also being used in the development of high performance structural composite.
The usefulness of FRC in various civil engineering applications is indisputable. Fiber
reinforced concrete has so far been successfully used in slabs on grade, shotcrete,
architectural panels, precast products, offshore structures, structures in seismic
regions, thin and thick repairs, crash barriers, footings, hydraulic structures and many
other applications.
Compared to other building materials such as metals and polymers, concrete is
significantly more brittle and exhibits a poor tensile strength. Based on fracture
toughness values, steel is at least 100 times more resistant to crack growth than
concrete. Concrete in service thus cracks easily, and this cracking creates easy access
routes for deleterious agents resulting in early saturation, freeze-thaw damage,
scaling, discoloration and steel corrosion. The concerns with the inferior fracture
toughness of concrete are alleviated to a large extent by reinforcing it with fibers of
various materials. The resulting material with a random distribution of short,
discontinuous fibers is termed fiber reinforced concrete (FRC) and is slowly
becoming a well accepted mainstream construction material (Banthia 1991).
The weak matrix in concrete, when reinforced with discrete steel fibers, uniformly
distributed across its entire mass, gets strengthened enormously, thereby rendering the
matrix to behave as a composite material with properties significantly different from
conventional concrete. Research explores the relationship between permeability and
crack width in cracked, steel fiber–reinforced concrete. In addition, it inspects the
influence of steel fiber reinforcement on concrete permeability. The feedback–
Effect of Fibers In Concrete Composites 421
controlled splitting tension test (also known as the Brazilian test) is used to induce
cracks of up to 500 microns in concrete specimens without reinforcement, and with
steel fiber reinforcement volumes of both 0.5% and 1%. The cracks relax after they
are induced. The steel fibers decrease permeability of specimens with relaxed cracks
larger than 100 microns (Rapoport et al. 2001).
This paper presents a brief state-of-the-art report on mechanical properties and
durability of different types of fiber reinforced concretes.
The present day world is witnessing the construction of very challenging and difficult
civil engineering structures. Quite often, concrete being the most important and
widely used material is called upon to possess very high strength and sufficient
workability properties. Efforts are being made in the field of concrete technology to
develop such concretes with special characteristics. Researchers all over the world are
attempting to develop high performance concretes by using fibers and other
admixtures in concrete up to certain proportions. In the view of the global sustainable
developments, it is imperative that fibers like glass, carbon, polypropylene and aramid
provide improvements in tensile stength, fatigue characteristics, durability, shrinkage
characteristics, impact, cavitation, erosion resistance and serviceability of concrete.
Fibers impart energy absorption, toughness and impact resistance properties to fiber
reinforced concrete material and these characteristics in turn improve the fracture and
fatigue properties of fiber reinforced concrete. Research in glass fiber reinforced
concrete resulted in the development of an alkali resistance fiber of high dispersion
that improved long term durability. This system was named as alkali resistance glass
fiber reinforced concrete. In the present experimental investigation the alkali
resistance glass fiber has been used to study the effect on compressive, split tensile
and flexural strength on M20, M30, M40 and M50 grades of concrete (Chandramouli
et al. 2010).
The present trend in concrete technology is towards increasing the strength and
durability of concrete to meet the demands of the modern construction world at lower
cost. These factors can be achieved in concrete by adding natural or synthetic fiber. In
the case of Glass Fiber Reinforced Concrete (GFRC), strength of the concrete is
increased, but at higher cost. Hence, research has to be done to provide an alternative
use of fiber glass. In the present study, glass wool fiber was added to the concrete to
increase the strength as compared to the conventional concrete at lower cost (Gowri
and Angeline Mary 2013).
Polypropylene Fibers
The influence of polypropylene fibers was studied by Bagherzadeh et al. (2012) with
different proportioning and fiber length to improve the performance characteristics of
the lightweight cement (LWC) composites. Fibers used in two different lengths (6
mm and 12 mm) and fiber proportions (0.15% and 0.35%) by cement weight in the
mixture design. Hardened concrete properties such as: 7- and 28-day compressive
strength, splitting tensile strength, flexural strength, water absorption, and shrinkage
were evaluated. Fiber addition was seen to enhance the physical and mechanical
Effect of Fibers In Concrete Composites 423
numbers of 150 mm × 150 mm × 150 mm cubes were cast and tested. Fifteen fiber
reinforced concrete columns were provided with 8 mm mild steel links at 300 mm
spacing while the remaining fifteen specimens of the fiber reinforced concrete
columns were not provided with links except at the top and bottom of the bars to hold
the longitudinal reinforcements in position. The mix proportion for this investigation
was 2:3:6 (cement: laterite/sand: granite) with 0.65 water/cement ratio. The specimens
were cured in water at different ages up to 28 days at temperature of 21 o ± 1oC. The
steel fiber was varied from 0% to 2% at 0.5% interval. First crack load and ultimate
column strength increased with increasing fiber proportion up to an optimum fiber
content of 1.5% of the volume of laterized concrete. There was approximately linear
relationship between the ultimate strength and the percentage of fibers in the laterized
concrete up to the optimum level. Results also indicated that an addition of 1% fiber
by volume of concrete could be an effective replacement for 8 mm non-shear links in
laterized concrete columns. It was observed that there was no appreciable effect of
additional steel links on loading when fibers were present in the mix, showing that
fiber reinforced laterized concrete short columns might be used without additional
steel links in minor structures, as well as low rise buildings, where nominal shear
reinforcement was needed
diameter and provided with 45° and 90° hooks. The test results in terms of cracking
and ultimate loads, crack patterns, ductility, and failure modes were reported. The
results demonstrated the consequences due to short splices and the improvement in
the structural behavior due to the use of hooks and the confinement provided by the
steel and polypropylene fibers.
The inherent weakness of concrete is its less tensile strength. To improve this inherent
weakness many techniques came into picture. Among them one of the best techniques
is to introduce the fibers in the concrete mass. Thus, FRC is a concrete in which the
fibers are dispersed uniformly throughout the mass of the concrete. The fiber
reinforced concrete is playing an important role in the construction industry. The even
distribution of fibers not only improve the tensile strength of concrete but also
increase in the compressive strength, flexural strength, impact strength, wear and tear
resistance, etc. The fiber reinforced concrete has already found a wide range of
practical application and has proved reliable in construction and is a material having
superior performance characteristics compared to the conventional concrete. Many
types of fibers can be used for the production of fiber reinforced concrete. Many types
of fibers like steel, carbon, GI, glass, and asbestos can be used for the production of
fiber reinforced concrete. Many natural fibers and mineral fibers are also being used.
In this paper by Olaoye et al. (2013) an attempt has been made to study the properties
of waste plastic fiber, in the concrete, which is causing environmental pollution. The
plastic is a non bio-degradable material. Hence, plastic do not decay. Thus they cause
the air, water and ground pollution. In this experimentation the study of waste plastic
fiber reinforced concrete is taken up with different aspect ratios like 0, 30, 50, 70, 90,
and 110. Thus, the strength and workability characteristics of waste plastic fiber
reinforced concrete are found in this experimentation.
Many researches and developments in the field of concrete rehabilitation and repair
by using fiber reinforced plastic (FRP) materials have been successfully carried out in
the last decade. There is no doubt that these materials have been promisingly used to
replace conventional steel reinforcements for concrete structure with providing
excellent structural durability and margin of safety. Until the last few years,
researchers from diverse disciplines have drawn into vigorous efforts to develop a
structure, which is able to measure its own structural condition by using embedded
optical fiber sensors. This structure was appreciated as “Smart structure”. However,
the smart structures have not yet been adopted by the civil engineering applications.
In this paper, a brief review on the applications of the FRP and optical fiber sensor in
concrete repair and structural health monitoring, respectively, is given. Further
discussions on the potential use of smart composites for civil engineering applications
are also addressed (Lau et al. 2002)
Concluding Remarks
Concrete is weak in tension and hence brittle. Therefore it is a cracked material.
Because of this its load capacity is limited. To enhance its performance under load
and improve its properties fibers are added to concrete at the time of its preparation.
The benefit occurring out of this is enhanced crack resistance and ductility. Fibers
made of steel, glass, polypropylene, etc., are generally used in concrete. Fibers are
short, discreet and randomly oriented in concrete. A concrete strengthened with fibers
is called fiber reinforced concrete. The fibers help to transfer loads at the internal
micro cracks. A review of literature has disclosed that researchers all over the world
are attempting to develop high performance concretes by using fibers and other
admixtures in concrete up to certain proportions. In the view of the global sustainable
developments, it is imperative that fibers like glass, carbon, polypropylene and aramid
provide improvements in tensile strength, fatigue characteristics, durability, shrinkage
characteristics, impact, cavitations, erosion resistance and serviceability of concrete.
Fibers impart energy absorption, toughness and impact resistance properties to fiber
reinforced concrete material and these characteristics in turn improve the fracture and
fatigue properties of fiber reinforced concrete. Research in glass fiber reinforced
concrete resulted in the development of alkali resistance fibers of high dispersion that
improved long term durability.
The new strategy now is the development of self-compacting fiber reinforced
concrete on which precast industry has shown keen interest. The influence of
polypropylene fibers was studied with different proportioning and fiber length to
improve the performance characteristics of the lightweight cement (LWC)
composites. Concrete containing short carbon fibers (0.2 – 0.5 vol%) was found to be
an intrinsically smart concrete that can sense elastic and inelastic deformation, as well
as fracture. The wrapping of fiber reinforced composite sheets around concrete
columns is a promising method for structural strengthening and repair. This
rehabilitation technique is of practical interest, as the lay-up of the sheets is rather
easy; it does not require specialized tools, and the epoxy resins employed cure at
ambient temperatures.
Effect of Fibers In Concrete Composites 428
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