Professional Documents
Culture Documents
CP250Wm
LIT-11626-20-30 1B7-28199-11
EAU10041
AWARNING
The engine exhaust from this product
contains chemicals known to the
State of California to cause cancer, birth
defects or other reproductive harm.
YAMAHA LIT-CALIF-65-01
INTRODUCTION
EAU10090
Congratulations on your purchase of the Yamaha CP250W. This model is the result of Yamaha’s vast experience in the pro-
duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli-
ability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have
any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the
date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec-
ommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION
EAU35821
NOTE:
• This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub-
sequently sold.
• Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12580
A WARNING
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN-
TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL
YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CARE-
FUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA-
BILITIES AND THE RELIABILITY OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
IMPORTANT MANUAL INFORMATION
EAU10192
AFFIX DEALER
LABEL HERE
CP250W
OWNER’S MANUAL
©2006 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-20-30
TABLE OF CONTENTS
SAFETY INFORMATION 1-1 OPERATION AND IMPORTANT Accessories and replacement
Further safe-riding points 1-4 RIDING POINTS 5-1 parts 6-27
Location of important labels 1-6 Starting the engine 5-1 Front and rear brake lever free
Starting off 5-2 play 6-27
DESCRIPTION 2-1 Acceleration and deceleration 5-2 Adjusting the rear brake lock lever
Left view 2-1 Braking 5-2 cable 6-28
Right view 2-2 Engine break-in 5-3 Checking the front and rear brake
Controls and instruments 2-3 Parking 5-4 pads 6-29
Checking the brake fluid level 6-29
INSTRUMENT AND CONTROL PERIODIC MAINTENANCE AND Changing the brake fluid 6-30
FUNCTIONS 3-1 MINOR REPAIR 6-1 Checking and lubricating the
Main switch/steering lock 3-1 PERIODIC MAINTENANCE 6-1 cables 6-31
Indicator and warning lights 3-2 Owner’s tool kit 6-2 Checking and lubricating the throttle
Multi-function display 3-3 Periodic maintenance chart for the grip and cable 6-31
Handlebar switches 3-6 emission control system 6-3 Lubricating the front and rear brake
Front brake lever 3-7 General maintenance and lubrication levers 6-31
Rear brake lever 3-7 chart 6-4 Checking and lubricating the
Rear brake lock lever 3-7 Removing and installing cowlings ...6-8 centerstand and sidestand 6-32
Fuel tank cap 3-8 Checking the spark plug 6-13 Checking the front fork 6-32
Fuel 3-9 Canister 6-15 Checking the steering 6-33
Catalytic converter 3-10 Engine oil and oil filter element 6-15 Checking the wheel bearings 6-34
Seat 3-10 Final transmission oil 6-19 Battery 6-34
Adjusting the rider backrest 3-11 Coolant 6-20 Replacing the fuses 6-35
Helmet holder 3-12 Air filter element and check hoses and Replacing a headlight bulb 6-37
Storage compartments 3-12 V-belt case air filter element 6-21 Tail/brake light 6-38
Trunk 3-14 Checking the throttle cable free Replacing a front turn signal light
Sidestand 3-15 play 6-24 bulb 6-39
Ignition circuit cut-off system 3-16 Valve clearance 6-24 Replacing a rear turn signal light
Tires 6-24 bulb 6-40
PRE-OPERATION CHECKS 4-1 Cast wheels 6-26 License plate light 6-41
Pre-operation check list 4-2 Troubleshooting 6-41
TABLE OF CONTENTS
Troubleshooting charts 6-42
SPECIFICATIONS 8-1
1-2
A SAFETY INFORMATION
When loading within this weight limit, and use of non-Yamaha accessories. effects. Wind may attempt to lift
keep the following in mind: Use extreme caution when selecting the scooter, or the scooter may
• Cargo and accessory weight and installing any accessories. become unstable in cross
should be kept as low and close to Keep the following guidelines in mind, winds. These accessories may
1 | the scooter as possible. Make sure as well as those provided under “Load- also cause instability when
to distribute the weight as evenly ing” when mounting accessories. passing or being passed by
as possible on both sides of the • Never install accessories or carry large vehicles.
scooter to minimize imbalance or cargo that would impair the perfor- • Certain accessories can dis-
instability. mance of your scooter. Carefully place the operator from his or
• Shifting weights can create a sud- inspect the accessory before using her normal riding position. This
den imbalance. Make sure that ac- it to make sure that it does not in improper position limits the free-
cessories and cargo are securely any way reduce ground clearance dom of movement of the opera-
attached to the scooter before or cornering clearance, limit sus- tor and may limit control ability,
riding. Check accessory mounts pension travel, steering travel or therefore, such accessories are
and cargo restraints frequently. control operation, or obscure lights not recommended.
• Never attach any large or heavy or reflectors. • Use caution when adding electri-
items to the handlebar, front fork, • Accessories fitted to the handle- cal accessories. If electrical acces-
or front fender. Such items can bar or the front fork area can sories exceed the capacity of the
create unstable handling or a slow create instability due to improper scooter’s electrical system an
steering response. weight distribution or aerody- electric failure could result, which
namic changes. If accessories could cause a dangerous loss of
Accessories are added to the handlebar or lights or engine power.
Genuine Yamaha accessories have front fork area, they must be as
been specifically designed for use on lightweight as possible and Gasoline and exhaust gas
this scooter. Since Yamaha cannot test should be kept to a minimum. • GASOLINE IS HIGHLY FLAMMA-
all other accessories that may be avail- • Bulky or large accessories may BLE:
able, you must personally be responsi- seriously affect the stability of • Always turn the engine off when
ble for the proper selection, installation the scooter due to aerodynamic refueling.
1-3
A SAFETY INFORMATION
• Take care not to spill any gaso- sene heater, or near an open EAU10371
line on the engine or exhaust flame), otherwise it could catch Further safe-riding points
system when refueling. fire. • Be sure to signal clearly when
• Never refuel while smoking or in • If you should swallow any gaso- making turns.
the vicinity of an open flame. line, inhale a lot of gasoline vapor, • Braking can be extremely difficult ^ 1
• Never start the engine or let it run or allow gasoline to get into your on a wet road. Avoid hard braking,
for any length of time in a closed eyes, see your doctor immediate- because the scooter could slide.
area. The exhaust fumes are poi- ly. If any gasoline spills on your Apply the brakes slowly when
sonous and may cause loss of skin or clothing, immediately wash stopping on a wet surface.
consciousness and death within a the affected area with soap and • Slow down as you approach a cor-
short time. Always operate your water and change your clothes. ner or turn. Once you have com-
scooter in an area that has ade- pleted a turn, accelerate slowly.
quate ventilation. • Be careful when passing parked
• Always turn the engine off before cars. A driver might not see you
leaving the scooter unattended and open a door in your path.
and remove the key from the main • Railroad crossings, streetcar rails,
switch. When parking the scooter, iron plates on road construction
note the following: sites, and manhole covers be-
• The engine and exhaust system come extremely slippery when
may be hot, therefore, park the wet. Slow down and cross them
scooter in a place where pedes- with caution. Keep the scooter up-
trians or children are not likely to right, otherwise it could slide out
touch these hot areas. from under you.
• Do not park the scooter on a • The brake pads could get wet
slope or soft ground, otherwise it when you wash the scooter. After
may fall over. washing the scooter, check the
• Do not park the scooter near a brakes before riding.
flammable source (e.g., a kero- • Always wear a helmet, gloves,
trousers (tapered around the cuff
1-4
A SAFETY INFORMATION
and ankle so they do not flap), and
a bright colored jacket.
• Do not carry too much luggage on
^^ the scooter. An overloaded scoot-
1 er is unstable.
1-5
A SAFETY INFORMATION
EAU10381
2 3 4 5 6 7 8 9 10
1
1-6
A SAFETY INFORMATION
1 4
CAUTION LOAD LIMIT
• Cleaning with alkaline or
acid cleaner, gasoline or 3 kg {7 lbs}
solvent will damage 3TB-24877-A0
windshield.
5
• Use neutral detergent.
TIRE INFORMATION
Cold tire normal pressure should be set
2 as follows.
• Up to 90kg (198 lbs) load
LOAD LIMIT FRONT : 200 kPa, {2.00 kgf/cm 2 }, 29 psi
2 kg {4 lbs} REAR : 225 kPa, {2.25 kgf/cm 2 }, 33 psi
5RU-24877-A0
• 90kg (198 lbs) ~ maximum load
FRONT : 200 kPa, {2.00 kgf/cm 2 }, 29 psi
REAR : 250 kPa, {2.50 kgf/cm 2 }, 36 psi
3 5FB-21668-01
A WARNING 6
• BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS. A WARNING
• ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing. Improper loading can cause loss of control.
5GK-2118K-00 Read owner’s manual for proper loading.
3JJ-28446-A1
1-7
A SAFETY INFORMATION
7 10
LOAD LIMIT A WARNING
2 kg {4 lbs} Improper loading can cause loss of control.
1
5RU-24877-A0, Read owner’s manual for proper loading.
3JJ-28446-A1
=—-ATMOSPHERE
CANISTER
5RU-21686-00
9
LOAD LIMIT
3 kg {7 lbs}
3TB-24877-A0
1-8
DESCRIPTION
EAU10410
Left view
1. Headlight (page 6-37) 9. V-belt case air filter element (page 6-21)
2. Main fuse (page 6-35) 10. Centerstand (page 6-32)
3. Fuse box (page 6-35) 11. Sidestand (page 3-15, 6-32)
4. Fuel tank cap (page 3-8)
5. Storage compartment C (page 3-12)
6. Storage compartment B (page 3-12)
7. Air filter element (page 6-21)
8. Owner’s tool kit (page 6-2)
2-1
DESCRIPTION
EAU10420
Right view
2-2
DESCRIPTION
EAU10430
2-3
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
sidestand is moved down. be switched off, which may result in
Main switch/steering lock loss of control or an accident. Make
EAU10660
sure that the vehicle is stopped be-
OFF fore turning the key to “OFF” or
All electrical systems are off. The key “LOCK”.
can be removed.
EAU10680
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
3
moved.
The main switch/steering lock controls
the ignition and lighting systems, and is
To lock the steering
used to lock the steering. The various
1. Turn the handlebars all the way to
positions are described below.
the left.
EAU36070
2. Push the key in from the “OFF” po-
ON sition, and then turn it to “LOCK”
All electrical circuits are supplied with while still pushing it.
power; the meter lighting, taillight, li- 3. Remove the key.
cense plate light and position lights
come on, and the engine can be start- To unlock the steering
ed. The key cannot be removed. Push the key in, and then turn it to
“OFF” while still pushing it.
NOTE:. EWA10060
3-3
INSTRUMENT AND CONTROL FUNCTIONS
ECA11630 play between the various tripmeter,
NOTE:.
CAUTION: clock and odometer modes in the fol-
lowing order: The display cannot be changed back to
• Do not operate the engine “F TRIP” after pushing the “RESET”
above 9000 r/min. F TRIP -» TRIP (A) -» TRIP (B) -»
button.
• This model is equipped with an ODO -» CLOCK -» F TRIP
engine speed limiter, which pre-
vents the engine speed from ex- Clock mode
ceeding approximately 9000 r/ To set the clock:
min. 1. Push the “SELECT” button and
3 “RESET” button together for at
least two seconds.
Odometer, clock and tripmeter
2. When the hour digits start flashing,
modes
push the “RESET” button to set the
Pushing the “SELECT” button switches
hours.
the display between the odometer
3. Push the “SELECT” button, and
mode “ODO”, clock mode and the trip- 1. Fuel reserve tripmeter the minute digits will start flashing.
meter modes “TRIP” in the following or-
To reset a tripmeter, select it by push- 4. Push the “RESET” button to set
der:
ing the “SELECT” button until “TRIP” or the minutes.
ODO -» CLOCK -» TRIP (A) -» TRIP
“F TRIP” begins flashing (“TRIP” or “F 5. Push the “SELECT” button and
(B) -» ODO
TRIP” will only flash for five seconds). then release it to start the clock.
When approximately 4 L (1.06 US gal)
(0.88 Imp.gal) of fuel remains in the fuel While “TRIP” or “F TRIP” is flashing,
push the “RESET” button for at least Fuel meter
tank, the fuel meter and fuel level warn-
one second. If you do not reset the fuel With the key in the “ON” position, the
ing indicator will start flashing, and the
reserve tripmeter manually, it will reset fuel meter indicates the amount of fuel
display will automatically change to the
itself automatically and the display will in the fuel tank. The display segments
fuel reserve tripmeter mode “F TRIP”
return to the prior mode after refueling of the fuel meter disappear towards “E”
and start counting the distance traveled
and traveling 5 km (3 mi). (Empty) as the fuel level decreases.
from that point. In that case, pushing
When the fuel level reaches the bottom
the “SELECT” button switches the dis-
3-4
INSTRUMENT AND CONTROL FUNCTIONS
segment near “E”, fuel meter and the have a Yamaha dealer check the multi-function display will indicate a
fuel level warning indicator will start electrical circuit. two-digit error code (e.g., 12, 13, 14).
flashing. Refuel as soon as possible. NOTE:. If the multi-function display indicates
The oil change indicator may flash such an error code, note the code num-
Oil change indicator “OIL” when the engine is revved with the ber, and then have a Yamaha dealer
This indicator flashes at the initial 1000 scooter on the centerstand, but this check the vehicle.
km (625 mi), then at 5000 km (3125 mi) does not indicate a malfunction.
ECA11790
3-6
INSTRUMENT AND CONTROL FUNCTIONS
EAU12900 EAU12950 EAU12962
Front brake lever Rear brake lever Rear brake lock lever
% ^
(f (
E^ 3
1. Front brake lever 1. Rear brake lever 1. Rear brake lock lever
The front brake lever is located on the The rear brake lever is located on the This vehicle is equipped with a rear
right handlebar grip. To apply the front left handlebar grip. To apply the rear brake lock lever to prevent the rear
brake, pull this lever toward the handle- brake, pull this lever toward the handle- wheel from moving while stopped at
bar grip. bar grip. traffic signals, railroad crossings, etc.
A WARNING
Never move the rear brake lock lever
3 to the left while the vehicle is mov-
ing, otherwise loss of control or an 1. Fuel tank cap
accident may result. Make sure that
the vehicle is stopped before mov- To install the fuel tank cap
ing the rear brake lock lever to the 1. Align the match marks, insert the
left. fuel tank cap into the tank opening,
and then push down on the cap.
1. Lid
2. Opening lever
1. Match marks
A WARNING EAU36080
Be sure that the fuel tank cap is
properly installed and locked before
riding the scooter. Recommended fuel
UNLEADED GASOLINE ONLY
Fuel tank capacity:
2 14.0 L (3.70 US gal) (3.08 Imp.gal)
ECA11400
3
CAUTION:
1. Fuel tank filler tube Use only unleaded gasoline. The use
2. Fuel level
of leaded gasoline will cause severe
Make sure that there is sufficient fuel in damage to internal engine parts,
the tank. Fill the fuel tank to the bottom such as the valves and piston rings,
of the filler tube as shown. as well as to the exhaust system.
EWA10880
3-9
INSTRUMENT AND CONTROL FUNCTIONS
Gasohol EAU13441 EAU13932
CAUTION:
The following precautions must be
observed to prevent a fire hazard or
other damages.
• Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
1. Open.
• Never park the vehicle near pos-
sible fire hazards such as grass NOTE:.
or other materials that easily Do not push inward when turning the
burn. key.
• Do not allow the engine to idle
too long. 3. Fold the seat up.
3-10
INSTRUMENT AND CONTROL FUNCTIONS
EAU38120
3-11
INSTRUMENT AND CONTROL FUNCTIONS
EAU38140 EAU38131
EWA10160
Helmet holder A WARNING Storage compartments
The helmet holder is located on the bot- Never ride with a helmet attached to
tom of the seat. A helmet holding cable the helmet holder, since the helmet Storage compartment A
is provided under the seat to secure a may hit objects, causing loss of con- To open the storage compartment
helmet to the helmet holder. trol and possibly an accident. when it is locked, insert the key in the
lock, turn it counterclockwise, and then
To secure a helmet to the helmet slide the opening lever up.
holder To release the helmet from the hel- To open the storage compartment
3 1. Open the seat. (See page 3-10.)
2. Pass one end of the helmet hold-
met holder
Open the seat, remove the helmet
when it is unlocked, simply slide the
opening lever up.
ing cable through the buckle on the holding cable from the helmet holder
helmet strap, and then hook both and the helmet, and then close the
ends of the helmet holding cable seat.
over the helmet holder as shown.
1. Unlock.
2. Opening lever
3. Lid
3-12
INSTRUMENT AND CONTROL FUNCTIONS
Storage compartment C
This storage compartment is also locat-
ed under the seat. A helmet can be
stored in this compartment.
3-13
INSTRUMENT AND CONTROL FUNCTIONS
ECA15290 (4 lb) EAU38151
A WARNING
Do not exceed the following loading
limits:
• Storage compartment A: 2 kg
3-14
INSTRUMENT AND CONTROL FUNCTIONS
EAU15301
pair it if it does not function proper-
Sidestand ly.
The sidestand is located on the left side
2 of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
NOTE:.
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
1. Open.
cuts the ignition in certain situations. 3
(See further down for an explanation of
2. Trunk lid
the ignition circuit cut-off system.)
2. Fold the trunk lid up. EWA10240
A WARNING
To close the trunk The vehicle must not be ridden with
1. Fold the trunk lid down. the sidestand down, or if the side-
2. Remove the key from the lock. stand cannot be properly moved up
NOTE:. (or does not stay up), otherwise the
Push both sides of the lid down so that sidestand could contact the ground
both latches snap into place. and distract the operator, resulting
ECA15301 in a possible loss of control.
CAUTION: Yamaha’s ignition circuit cut-off
system has been designed to assist
To avoid locking the key in the trunk,
the operator in fulfilling the respon-
never remove the key from the lock
sibility of raising the sidestand be-
before closing the lid.
fore starting off. Therefore, check
this system regularly as described
below and have a Yamaha dealer re-
3-15
INSTRUMENT AND CONTROL FUNCTIONS
EAU15371
A WARNING
If a malfunction is noted, have a
Yamaha dealer check the system be-
fore riding.
3-16
INSTRUMENT AND CONTROL FUNCTIONS
• '
The scooter should not be ridden until
checked by a Yamaha dealer.
3
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
The brake switch may be defective.
The scooter should not be ridden until
• • checked by a Yamaha dealer.
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
The scooter should not be ridden until
• • checked by a Yamaha dealer.
i • i i
3-17
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
A WARNING
4 If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
4-1
PRE-OPERATION CHECKS
EAU15605
4-2
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
. Check for damage.
. Check tire condition and tread depth.
Wheels and tires 6-24, 6-26
. Check air pressure.
. Correct if necessary.
. Make sure that operation is smooth.
Brake levers 6-31
. Lubricate lever pivoting points if necessary.
. Make sure that operation is smooth.
Centerstand, sidestand 6-32
. Lubricate pivots if necessary.
. Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
. Tighten if necessary.
Instruments, lights, signals . Check operation.
—
4 and switches
Sidestand switch
.
.
Correct if necessary.
Check operation of ignition circuit cut-off system.
3-15
. If system is defective, have Yamaha dealer check vehicle.
4-3
OPERATION AND IMPORTANT RIDING POINTS
EAU15980 EAU34460
start switch, wait a few seconds, and
Starting the engine then try again. Each starting attempt
EWA10870 ECA10250
should be as short as possible to pre-
A WARNING CAUTION:
serve the battery. Do not crank the en-
• Become thoroughly familiar See page 5-3 for engine break-in in- gine more than 10 seconds on any one
with all operating controls and structions prior to operating the ve- attempt.
their functions before riding. hicle for the first time.
ECA11040
Consult a Yamaha dealer re-
In order for the ignition circuit cut-off CAUTION:
garding any control or function
system to enable starting, the side- For maximum engine life, never ac-
that you do not thoroughly un-
stand must be up. celerate hard when the engine is
derstand. EWA10290
• Never start the engine or oper- cold!
A WARNING
ate it in a closed area for any • Before starting the engine,
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
check the function of the igni-
tion circuit cut-off system ac- 5
cording to the procedure
sciousness and death within a described on page 3-16.
short time. Always make sure • Never ride with the sidestand
that there is adequate ventila- down.
tion.
• For safety, always start the en- 1. Turn the key to “ON” and make
gine with the centerstand down. sure that the engine stop switch is
set to “ O ” .
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the front
or rear brake.
NOTE:.
If the engine does not start, release the
5-1
OPERATION AND IMPORTANT RIDING POINTS
EAU16760 EAU16780 EAU16791
1. Grab bar
5-2
OPERATION AND IMPORTANT RIDING POINTS
Rear cult. EAU16841
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
EWA10300
the engine wear and polish themselves
to the correct operating clearances.
A WARNING
During this period, prolonged full-throt-
• Avoid braking hard or suddenly tle operation or any condition that might
(especially when leaning over to
one side), otherwise the scooter
result in engine overheating must be 5
avoided.
may skid or overturn.
• Railroad crossings, streetcar EAU38320
5-4
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17271
rapid engine wear may result. Con- EAU17301
6-1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38280
EWA10340
Owner’s tool kit A WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance, excessive emissions, and
render the vehicle unsafe for use.
Consult a Yamaha dealer before at-
tempting any changes.
^
€S§^
1. Owner’s tool kit
6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17580
6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU32162
6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
No. ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
. Check bearings for smooth
9 * Wheel bearings operation. V V V V V
. Replace if necessary.
. Check bearing assemblies for
looseness.
10 * Steering bearings
. Moderately repack with lith-
Every 12000 mi (19000 km)
ium-soap-based grease.
. Check all chassis fitting and
11 * Chassis fasteners fasteners. V V V V V
. Correct if necessary.
. Apply lithium-soap-based
Front and rear brake
12 grease (all-purpose grease) V V V V V
lever pivot
lightly.
. Check operation. 6
Centerstand and . Apply lithium-soap-based
13
sidestand pivots grease (all-purpose grease)
lightly.
. Check operation and replace if
14 * Sidestand switch ^
necessary.
. Check operation and for oil
15 * Front fork leakage.
. Replace if necessary.
. Check operation and for oil
Shock absorber
16 * leakage. V V V V V
assemblies
. Replace if necessary.
6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
No. ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
• Change. (See pages 3-3 and
6-15.)
V When the oil change indicator flashes (every 3125 mi (5000 km))
17 Engine oil
• Check oil level and vehicle for
Every 3125 mi (5000 km)
oil leakage.
Engine oil filter ele-
18 Replace. V Every 12500 mi (20000 km)
ment •
• Check coolant level and vehi-
V V V V V
19 * Cooling system cle for coolant leakage.
• Change. Every 3 years
Final transmission • Check vehicle for oil leakage.
20 V V V
oil • Change.
21 * V-belt Replace. When the V-belt replacement indicator flashes (every 12500 mi (20000 km)).
•
6 22 *
Front and rear brake
switches •
Check operation. V V V V V V
• Check operation and free play.
• Adjust the throttle cable free
Throttle grip hous-
23 * play if necessary. V V V V V
ing and cable
• Lubricate the throttle grip
housing and cable.
Lights, signals and • Check operation.
24 * V V V V V V
switches • Adjust headlight beam.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE: _
From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38260
NOTE:
• The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas.
• Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-7
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18781 EAU38191
1. Cowling C
2. Cowling D
3. Cowling E
4. Cowling F
6 1. Bolt
1. Cowling G
2. Cowling H
3. Cowling I
6-8
PERIODIC MAINTENANCE AND MINOR REPAIR
Cowling B
6-9
PERIODIC MAINTENANCE AND MINOR REPAIR
Left
1. Screw 1. Cowling F
1. Floorboard mat 2. Quick fastener
Right
1. Cowling H
1. Screw
1. Floorboard mat
2. Quick fastener
2. Remove the screws and the quick To install the cowling
3. Pull the cowling down slightly, and 1 Insert the tabs on the cowling into
fasteners. then pull it outward as shown. the slots as shown
6-10
PERIODIC MAINTENANCE AND MINOR REPAIR
Cowling C
6-11
PERIODIC MAINTENANCE AND MINOR REPAIR
fasteners. To install the cowling
6. Pull the cowling slightly forward, 1. Place the cowling in the original
and then pull it outward as shown. position, and then install the
Left screws and the quick fasteners.
1. Quick fastener
2. Screw
6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Close the trunk. EAU38250
3. Remove the bolts, and then pull
3. Install storage compartment B. Checking the spark plug storage compartment C out.
4. Install cowling F or H. The spark plug is an important engine
5. Install cowling E. component, which is easy to check.
Since heat and deposits will cause any
Cowling I spark plug to slowly erode, the spark
plug should be removed and checked
To remove the cowling in accordance with the periodic mainte-
Remove the screws, and then pull the nance and lubrication chart. In addition,
cowling off. the condition of the spark plug can re-
veal the condition of the engine.
6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
cap with the spark plug wrench.
8. Install the engine oil filler cap cover
by placing it in its original position.
9. Place the floorboard mat in the
original position.
6-17
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Hold the “OIL CHANGE” button
Tightening torque: Recommended engine oil: pushed for at least three seconds.
Oil filter element cover bolt: See page 8-1.
10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity:
Without oil filter element replace-
ment:
NOTE:
1.50 L (1.59 US qt) (1.32 Imp.qt)
Make sure that the O-rings are properly With oil filter element replacement:
seated. 1.70 L (1.80 US qt) (1.50 Imp.qt)
8. Install the washer and the engine ECA11670
6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20070
EWA11310
A WARNING Coolant
The coolant level should be checked
• Make sure that no foreign mate-
rial enters the final transmission before each ride. In addition, the cool-
case. ant must be changed at the intervals
specified in the periodic maintenance
• Make sure that no oil gets on the
and lubrication chart.
tire or wheel.
7. Check the final transmission case EAU38201
6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
coolant, have a Yamaha dealer EAU38111
5. Remove the screw, and then pull • The engine should never be op-
the air filter element out. erated without the air filter ele-
6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
Cleaning the V-belt case air filter el- necessary.
ement 6. Install the V-belt case air filter ele-
1. Remove cowling D. (See ment by installing the screws.
page 6-8.) 7. Install the V-belt air filter case cov-
2. Remove the V-belt air filter case er by installing the screws.
cover by removing the screws. ECA12940
CAUTION:
Make sure that the V-belt filter ele-
ment is properly seated in its case.
1. Screw
8. Install the cowling.
2. V-belt case air filter element
fife-
3. Remove the V-belt case air filter
element by removing the screws.
zJP
5. Check the V-belt case air filter ele-
ment for damage and replace it if
6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21381 EAU21401 EAU36131
1??^
-W—TiT-/^ ^ ^ :
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
specified tires.
^ %
?
W and, if necessary, adjusted before each
ride.
EWA10500
A WARNING
1. Throttle cable free play • The tire air pressure must be
checked and adjusted on cold
The throttle cable free play should mea-
tires (i.e., when the temperature
6 sure 3.0-5.0 mm (0.12-0.20 in) at the
throttle grip. Periodically check the
of the tires equals the ambient
temperature).
throttle cable free play and, if neces-
• The tire air pressure must be ad-
sary, have a Yamaha dealer adjust it.
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
total weight of the cargo, rider, pas- dealer replace the tire immediately.
Tire air pressure (measured on cold senger, and accessories (cowling,
tires): Minimum tire tread depth (front and
0-90 kg (0-198 lb):
saddlebags, etc. if approved for this
rear):
Front: model) does not exceed the maxi- 1.0 mm (0.04 in)
200 kPa (29 psi) (2.00 kgf/cm2) mum load of the vehicle. Operation
Rear: of an overloaded vehicle could
225 kPa (33 psi) (2.25 kgf/cm2) NOTE:
cause tire damage, an accident, or
90-190 kg (198-419 lb): The tire tread depth limits may differ
Front:
even injury.
from country to country. Always comply
200 kPa (29 psi) (2.00 kgf/cm2) with the local regulations.
Rear:
Tire inspection
250 kPa (36 psi) (2.50 kgf/cm2)
Maximum load*: Tire information
190 kg (419 lb) 2
* Total weight of rider, passenger, car- This model is equipped with tubeless
go and accessories tires.
EWA10590
EWA12600 A WARNING
3
A WARNING
Proper loading of your vehicle is im-
Operating the scooter with exces-
sively worn tires decrease riding
6
portant for several characteristics of stability and can lead to loss of con-
your vehicle, such as handling, trol. Have excessively worn tires re-
braking, performance and safety. Do 1. Tire sidewall placed by a Yamaha dealer
not carry loosely packed items that 2. Tire tread depth immediately. Brakes, tires, and relat-
can shift. Securely pack your heavi- 3. Tire wear indicator ed wheel parts replacement should
est items close to the center of the be left to a Yamaha Service Techni-
vehicle, and distribute the weight The tires must be checked before each cian.
evenly from side to side. Properly ride. If a tire tread shows crosswise
check the condition and pressure of lines (minimum tread depth), if the tire
your tires. NEVER OVERLOAD has a nail or glass fragments in it, or if
YOUR VEHICLE. Make sure that the the sidewall is cracked, have a Yamaha
6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21992
A WARNING Front
This vehicle is not designed to pull a
trailer or to be attached to a sidecar.
The accessories or replacement
parts you choose for your vehicle
should be designed specifically for
this model, and they must be se-
curely mounted to maintain the in-
herent stability of the original
design. Genuine Yamaha Parts and
Accessories are designed and test-
Rear
ed to be compatible with your vehi-
cle. Please consider Genuine
Yamaha Parts and Accessories be-
6
fore making a purchase. Use of
""""•^..""""•t"——--——""*
non-Yamaha-approved accessories --
J A®
or replacement parts may cause
loss of handling stability and riding
safety. Since Yamaha cannot con-
trol the quality of accessories or
(( (
t
parts manufactured by other compa-
nies, Yamaha cannot be held liable There should be no free play at the
for any consequences caused by brake lever ends. If there is free play,
the use of items which have not have a Yamaha dealer inspect the
6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
brake system. EAU38270
ver cable length, turn the adjusting
EWA14211 Adjusting the rear brake lock nut at the rear brake caliper in di-
A WARNING lever cable rection (a). To decrease the rear
A soft or spongy feeling in the brake brake lock lever cable length, turn
lever can indicate the presence of air the adjusting nut in direction (b).
in the hydraulic system. If there is air EWA10650
6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22390
indicator grooves have almost disap- EAU22580
Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set.
The front and rear brake pads must be Front brake
checked for wear at the intervals spec- EAU34210
/k%^\ "Hif"
<fljj11 \^ ^/
1. Wear indicator groove
_r?H_
1. Minimum level mark
Rear brake
6
6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
enter the brake system, possibly caus- refilling. Water will significantly EAU22730
ing it to become ineffective. lower the boiling point of the fluid Changing the brake fluid
Before riding, check that the brake fluid and may result in vapor lock. Have a Yamaha dealer change the
is above the minimum level mark and • Brake fluid may deteriorate paint- brake fluid at the intervals specified in
replenish if necessary. A low brake fluid ed surfaces or plastic parts. Al- the NOTE after the periodic mainte-
level may indicate worn brake pads ways clean up spilled fluid nance and lubrication chart. In addition,
and/or brake system leakage. If the immediately. have the oil seals of the master cylin-
brake fluid level is low, be sure to check • As the brake pads wear, it is nor- ders and calipers as well as the brake
the brake pads for wear and the brake mal for the brake fluid level to grad- hoses replaced at the intervals listed
system for leakage. ually go down. However, if the below or whenever they are damaged
Observe these precautions: brake fluid level goes down sud- or leaking.
• When checking the fluid level, denly, have a Yamaha dealer • Oil seals: Replace every two
make sure that the top of the brake check the cause. years.
fluid reservoir is level. • Brake hoses: Replace every four
• Use only the recommended quality years.
brake fluid, otherwise the rubber
6 seals may deteriorate, causing
leakage and poor braking perfor-
mance.
6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23091 EAU23111 EAU23170
Checking and lubricating the Checking and lubricating the Lubricating the front and rear
cables throttle grip and cable brake levers
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil SAE 10W-30
The pivoting points of the front and rear
EWA10710 brake levers must be lubricated at the
A WARNING intervals specified in the periodic main-
Damage to the outer housing of ca-
bles may result in internal rusting
tenance and lubrication chart. 6
Recommended lubricant:
and cause interference with cable Lithium-soap-based grease (all-pur-
movement. Replace damaged ca- pose grease)
bles as soon as possible to prevent
unsafe conditions.
6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23211 EAU23271
EWA10740
Checking and lubricating the A WARNING Checking the front fork
centerstand and sidestand If the centerstand or sidestand does The condition and operation of the front
not move up and down smoothly, fork must be checked as follows at the
have a Yamaha dealer check or re- intervals specified in the periodic main-
pair it. tenance and lubrication chart.
6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23290 EAU34221 working near batteries. In case
Checking the wheel bearings Battery of contact, administer the fol-
The front and rear wheel bearings must lowing FIRST AID.
be checked at the intervals specified in • EXTERNAL: Flush with plenty
the periodic maintenance and lubrica- of water.
tion chart. If there is play in the wheel • INTERNAL: Drink large quan-
hub or if the wheel does not turn tities of water or milk and im-
smoothly, have a Yamaha dealer check mediately call a physician.
the wheel bearings. • EYES: Flush with water for 15
minutes and seek prompt
medical attention.
• Batteries produce explosive hy-
1. Battery
drogen gas. Therefore, keep
The battery is located behind cowling sparks, flames, cigarettes, etc.,
A. (See page 6-8.) away from the battery and pro-
This model is equipped with a vide sufficient ventilation when
6 sealed-type (MF) battery, which does charging it in an enclosed
space.
not require any maintenance. There is
no need to check the electrolyte or to • KEEP THIS AND ALL BATTER-
add distilled water. IES OUT OF THE REACH OF
EWA10760 CHILDREN.
A WARNING
• Electrolyte is poisonous and To charge the battery
dangerous since it contains sul- Have a Yamaha dealer charge the bat-
furic acid, which causes severe tery as soon as possible if it seems to
burns. Avoid any contact with have discharged. Keep in mind that the
skin, eyes or clothing and al- battery tends to discharge more quickly
ways shield your eyes when if the vehicle is equipped with optional
6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
electrical accessories. er, have a Yamaha dealer EAU37401
ECA10640
CAUTION:
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38231
6
1. Headlight bulb cover
6-38
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38221
6
1. Bolt
2. Washer
3. Well nut
6. Remove the screws and then pull 8. Remove the socket (together with
the panel off as shown. the bulb) by turning it counter-
6-39
PERIODIC MAINTENANCE AND MINOR REPAIR
clockwise. 15. Place the multi-function display EAU34260
6-40
PERIODIC MAINTENANCE AND MINOR REPAIR
push it in, and then turn it clock- EAU24330 EAU25880
6-41
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU42130
Troubleshooting charts
Starting problems or poor engine
performance
EWA10840
A WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
2. Compression
There is compression. —•• Check the ignition.
6-42
PERIODIC MAINTENANCE AND MINOR REPAIR
Engine overheating
EWA10400
A WARNING
• Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
• After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
6
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
6-43
SCOOTER CARE AND STORAGE
EAU26090
ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re-
Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu-
While the open design of a scooter re- greaser off with water. id, antifreeze or electrolyte.
veals the attractiveness of the technol- • Do not use high-pressure wash-
ogy, it also makes it more vulnerable. Cleaning ers or steam-jet cleaners since
Rust and corrosion can develop even if ECA10780
they cause water seepage and
high-quality components are used. A CAUTION: deterioration in the following ar-
rusty exhaust pipe may go unnoticed • Avoid using strong acidic wheel eas: seals (of wheel and swing-
on a car, however, it detracts from the cleaners, especially on spoked arm bearings, fork and brakes),
overall appearance of a scooter. Fre- wheels. If such products are electric components (couplers,
quent and proper care does not only used on hard-to-remove dirt, do connectors, instruments,
comply with the terms of the warranty, not leave the cleaner on the af- switches and lights), breather
but it will also keep your scooter looking fected area any longer than in- hoses and vents.
good, extend its life and optimize its structed. Also, thoroughly rinse • For scooters equipped with a
performance. the area off with water, immedi- windshield: Do not use strong
ately dry it, and then apply a cor- cleaners or hard sponges as
Before cleaning rosion protection spray. they will cause dulling or
1. Cover the muffler outlet with a • Improper cleaning can damage scratching. Some cleaning com-
7 plastic bag after the engine has
cooled down.
windshields, cowlings, panels
and other plastic parts. Use only
pounds for plastic may leave
scratches on the windshield.
2. Make sure that all caps and covers a soft, clean cloth or sponge Test the product on a small hid-
as well as all electrical couplers with mild detergent and water to den part of the windshield to
and connectors, including the clean plastic. make sure that it does not leave
spark plug cap, are tightly in- • Do not use any harsh chemical any marks. If the windshield is
stalled. products on plastic parts. Be scratched, use a quality plastic
3. Remove extremely stubborn dirt, sure to avoid using cloths or polishing compound after
like oil burnt onto the crankcase, sponges which have been in washing.
with a degreasing agent and a contact with strong or abrasive
brush, but never apply such prod- cleaning products, solvent or
7-1
SCOOTER CARE AND STORAGE
After normal use salt. EWA10940
7-3
SCOOTER CARE AND STORAGE
pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place
[less than 0 °C (30 °F) or more
7
than 30 °C (90 °F)]. For more in-
formation on storing the battery,
see page 6-34.
NOTE:.
Make any necessary repairs before
storing the scooter.
7-4
SPECIFICATIONS
EAU2633G Lubrication system: Air filter:
Wet sump Air filter element:
Dimensions: Engine oil: Oil-coated paper element
Overall length: Type: Fuel:
2370 mm (93.3 in) YAMALUBE 4, SAE10W30 or SAE20W40 Recommended fuel:
Overall width: 0° 10° 30° 50° 70° 90° 110° 130°F Unleaded gasoline only
I I I I I I I
825 mm (32.5 in) i 1 1 1 »- Fuel tank capacity:
YAMALUBE 4 (10W30)
Overall height: or SAE 10W30 14.0 L (3.70 US gal) (3.08 Imp.gal)
1050 mm (41.3 in) Fuel injector:
Seat height: YAMALUBE 4 (20W40) Manufacturer:
655 mm (25.8 in) or SAE 20W40
AISAN
Wheelbase: Model/quantity:
-20° -10° 0° 10° 20° 30° 40° 50°C
1615 mm (63.6 in) 1100-87C70-A/1
Ground clearance: Recommended engine oil grade: Spark plug (s):
105 mm (4.13 in) API service SE, SF, SG type or higher Manufacturer/model:
Minimum turning radius: Engine oil quantity: NGK/CPR7EA-9
2800 mm (110.2 in) Without oil filter element replacement: Spark plug gap:
Weight: 1.50 L (1.59 US qt) (1.32 Imp.qt) 0.8-0.9 mm (0.031-0.035 in)
With oil and fuel: With oil filter element replacement: Clutch:
200.0 kg (441 lb) 1.70 L (1.80 US qt) (1.50 Imp.qt) Clutch type:
Engine: Final transmission oil: Dry, centrifugal automatic
Engine type: Type: Transmission:
Liquid cooled 4-stroke, DOHC SAE10W30 type SE motor oil Primary reduction system:
Cylinder arrangement: Quantity:
8 Forward-inclined single cylinder
Displacement:
0.25 L (0.26 US qt) (0.22 Imp.qt)
Cooling system:
Helical gear
Primary reduction ratio:
36/14 (2.571)
250.0 c m 3 Coolant reservoir capacity (up to the maxi- Secondary reduction system:
Bore × stroke: mum level mark): Helical gear
66.0 × 73.0 mm (2.60 × 2.87 in) 0.25 L (0.26 US qt) (0.22 Imp.qt) Secondary reduction ratio:
Compression ratio: Radiator capacity (including all routes): 50/14 (3.571)
10.80 :1 1.57 L (1.66 US qt) (1.38 Imp.qt) Transmission type:
Starting system:
V-belt automatic
Electric starter
8-1
SPECIFICATIONS
Operation: Front: Recommended fluid:
Centrifugal automatic type 200 kPa (29 psi) (2.00 kgf/cm2) DOT 4
Chassis: Rear: Front suspension:
Frame type: 225 kPa (33 psi) (2.25 kgf/cm2) Type:
Steel tube backbone Loading condition: Telescopic fork
Caster angle: 90-190 kg (198-419 lb) Spring/shock absorber type:
28.00 ° Front: Coil spring/oil damper
Trail: 200 kPa (29 psi) (2.00 kgf/cm2) Wheel travel:
103.0 mm (4.06 in) Rear: 100.0 mm (3.94 in)
Front tire: 250 kPa (36 psi) (2.50 kgf/cm2) Rear suspension:
Type: Front wheel: Type:
Tubeless Wheel type: Unit swing
Size: Cast wheel Spring/shock absorber type:
120/70-13M/C 53P Rim size: Coil spring/oil damper
Manufacturer/model: 13M/C x MT3.50 Wheel travel:
DUNLOP/D305F Rear wheel: 75.0 mm (2.95 in)
Rear tire: Wheel type: Electrical system:
Type: Cast wheel Ignition system:
Tubeless Rim size: Transistorized coil ignition (digital)
Size: 13M/C x MT3.50 Charging system:
130/70-13M/C 63P Front brake: AC magneto
Manufacturer/model: Type: Battery:
DUNLOP/D305 Single disc brake Model:
Loading: Operation: YTZ10S
Maximum load:
190 kg (419 lb)
Right hand operation
Recommended fluid:
Voltage, capacity:
12 V, 8.6 Ah
8
* (Total weight of rider, passenger, cargo DOT 4 Headlight:
and accessories) Rear brake: Bulb type:
Tire air pressure (measured on cold Type: Halogen bulb
tires): Single disc brake Bulb voltage, wattage x quantity:
Operation:
Loading condition: Low beam headlight:
Left hand operation
0-90 kg (0-198 lb) 12 V, 55.0 W x 1
8-2
SPECIFICATIONS
High beam headlight: Fuel injection system fuse:
12 V, 55.0 W x 1 10.0 A
Tail/brake light: Auxiliary DC connector fuse:
LED 10.0 A
Front turn signal/position light: Backup fuse:
12 V, 27 W/8.0 W x 2 10.0 A
Rear turn signal light:
12 V, 21.0 W x 2
License plate light:
12 V, 5.0 W x 1
Meter lighting:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Fuses:
Main fuse:
30.0 A
Headlight fuse:
15.0 A
8 Taillight fuse:
10.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
10.0 A
8-3
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410
9-1
CONSUMER INFORMATION
EAU26540
Model label
1. Model label
9-2
CONSUMER INFORMATION
EAU26551
9-3
CONSUMER INFORMATION
EAU26580
9-4
CONSUMER INFORMATION
EAU26611
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(6000 km) or
6 months
7000 mi
(11000 km) or
12 months
10000 mi
(16000 km) or
18 months
13000 mi
(21000 km) or
24 months
16000 mi
(26000 km) or
30 months
19000 mi
(31000 km) or 9
36 months
22000 mi
(36000 km) or
42 months
9-5
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
25000 mi
(41000 km) or
48 months
28000 mi
(46000 km) or
54 months
31000 mi
(51000 km) or
60 months
9-6
CONSUMER INFORMATION
EAU26662
9-7
CONSUMER INFORMATION
WARRANTY QUESTIONS AND ANSWERS C U S T O M E R SERVICE
9
unit has to be inspected and re-registered by an authorized Yamaha Motorcycle dealer
for the policy to remain effective.
9-8
CONSUMER INFORMATION
EAU26750
9-9
CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the YE.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
9-10
INDEX
A Front fork, checking 6-32 R
Acceleration and deceleration 5-2 Fuel 3-9 Rear brake lock lever 3-7
Accessories and replacement parts 6-27 Fuel tank cap 3-8 Rear brake lock lever cable, adjusting .... 6-28
Air filter element and check hoses and Fuses, replacing 6-35 Rider backrest, adjusting 3-11
V-belt case air filter element 6-21 H S
B Handlebar switches 3-6 Safe-riding points 1-4
Battery 6-34 Headlight bulb, replacing 6-37 Safety defects, reporting 9-3
Brake fluid, changing 6-30 Helmet holder 3-12 Safety information 1-1
Brake fluid level, checking 6-29 High beam indicator light 3-2 Seat 3-10
Brake lever, front 3-7 Horn switch 3-6 Sidestand 3-15
Brake lever, rear 3-7 I Spark plug, checking 6-13
Brake levers, lubricating 6-31 Identification numbers 9-1 Specifications 8-1
Braking 5-2 Ignition circuit cut-off system 3-16 Starting off 5-2
C Indicator and warning lights 3-2 Starting the engine 5-1
Cables, checking and lubricating 6-31 K Start switch 3-6
Canister 6-15 Key identification number 9-1 Steering, checking 6-33
Care 7-1 L Storage 7-3
Catalytic converter 3-10 Labels, location of 1-6 Storage compartments 3-12
Centerstand and sidestand, checking License plate light 6-41 T
and lubricating 6-32 M Tail/brake light 6-38
Coolant 6-20 Main switch/steering lock 3-1 Throttle cable free play, checking 6-24
Coolant temperature warning light 3-2 Maintenance and lubrication, periodic 6-4 Throttle grip and cable, checking and
Cowlings, removing and installing 6-8 Maintenance, emission control system 6-3 lubricating 6-31
D Maintenance, periodic 6-1 Tires 6-24
Dimmer switch 3-6 Maintenance record 9-5 Tool kit 6-2
E Model label 9-2 Troubleshooting 6-41
Engine break-in 5-3 Multi-function display 3-3 Troubleshooting charts 6-42
Engine oil and oil filter element 6-15 N Trunk 3-14
Engine stop switch 3-6 Noise regulation 9-4 Turn signal indicator lights 3-2
Engine trouble warning light 3-2 P Turn signal light bulb (front), replacing.... 6-39
F Parking 5-4 Turn signal light bulb (rear), replacing 6-40
Final transmission oil 6-19 Part locations 2-1 Turn signal switch 3-6
Front and rear brake lever free play 6-27 Pre-operation check list 4-2 V
Front and rear brake pads, checking 6-29 Valve clearance 6-24
INDEX
Vehicle identification number 9-1
W
Warranty, extended 9-9
Warranty, limited 9-7
Wheel bearings, checking 6-34
Wheels 6-26
PROTECT YOUR INVESTMENT
Use Genuine YAMAHA Parts And Accessories.
YAMAHA
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2006.5-0.6x2 Q
(E)