You are on page 1of 30

High Torque

Low Speed
Hydraulic Motors
INDEX

Page 3 – Index
Page 4 – Introduction
Page 5 – Motor types
Page 6 – Motor type HMB – Dimensions, technical data and ordering code
Page 9 – Motor type HMJ and HMH – Dimensions, technical data and ordering code
Page 12 – Motor type HMK – Dimensions, technical data and ordering code
Page 14 – Two-speed motors
Page 17 – Two shaft end motors
– Load control valves
Page 18 – Interchangeable front-mounting options
Page 19 – Effect of pulsation
Page 20 – Service life
Page 21 – External load
– Radial load on front bearing
– Bending- and torque stresses
– Axial load
Page 22 – Internal pressure losses
Page 23 – Oil leakage
Page 24 – Hydraulic motors for winches without mechanical brakes
– Load control valves
– Back-pressure
Page 25 – Drain pressure
– Oil circulation
– Hydraulic fluids
Page 26 – Shaft seals
– Corrosion protection

This catalogue is issued spring 2000.


As time passes, a development and improvement in design will
normally take place. Specification of items may therefore be
liable to change without notice.

3
Producer of high pressure hydraulics
With 50 years of experience in hydraulic design and manufacturing, Brødr.
Bauer-Nilsen AS produces an extensive range of high-pressure hydraulic
equipment for the shipbuilding sector as well as for offshore and land-based
industry. Bauer-Nilsen products include high-torque, slow-speed hydraulic motors,
high-pressure hydraulic cylinders and hydraulic control valves.

HIGH-TORQUE LOW-SPEED HYDRAULIC MOTORS


The Bauer Hydraulics production programme concists of different standard motors size ranging
from 1.8 l/rev to 32.6 l/rev with turning moments up to 138 000 Nm. All motors are radial piston
type with heavy roller bearings on shaft end eccentric. Internal friction is very low and starting
torque high.
Bauer Hydraulics also produces motors with two shaft ends. Two-speed motors are also available.
The two-speed/torque arrangement is obtained either by moving the slide spindle axially (HR 12)
or by a circulation valve (HR 14) for speed control of the motor. The circulation valve (HR 14)
offers a very smooth changing of speed/torque even when the motor is loaded/running.
By introducing larger pistons diameters in existing motor designs, applicable for motors subjected
to moderate fatigue loads, Bauer Hydraulics now has available motors with a better price on
volume ratio. In order to have a higher drainage pressure on large motors, these motors are now
made with a strengthened motor casing. These motors are now better suited to be installed on
large vessels by connecting the drain lines directly to the hydraulic system´s common return line.

HIGH PRESSURE HYDRAULIC CYLINDERS


Double-acting and single-acting cylinders with strokes up to 12000 mm;
diameter 25-600 mm and larger telescopic cylinders are delivered to the
rules of the different classification societies.
A great number of different cylinder designs are available, trunnion or
flange mountings and internal mechanical locking.

HYDRAULIC CONTROL VALVES


Bauer´s design of hydraulic manoeuvring valves combines the effect of a
balanced spindle and seated valves, eliminating leakages through pres-
sure ports and maintaining smooth, easy operation.
This solution is of special value in constant pressure systems, and the
delivery programme includes:
• control valves for series and constant pressure systems
• load control valves for cylinders and hydraulic motors with adjustable
damping
• manoeuvring stations with baseplate valve mounting, sub-plates in
accordance with ISO standard 4001.

HYDRAULIC WINCHES AND JIGGER WINCHES


For doors, containerlifts, ramps and RO-RO ramps we deliver jigger
winches and hydraulic winches with a large range of different sizes and
capacities to meet customer requierements.

4 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
BAUER MOTOR TYPE HMB TECHNICAL DESCRIPTION

The Bauer motors are high torque


The different motor Large roller bearings low speed radial piston motors with
sizes are built up on on the eccenter.
a limited number of 5 to 18 cylinders.
standard parts. The motor shaft is equipped with
two roller bearings, and the eccenter
has a large roller bearing. Mechani-
cal losses in the transmission are
small, and the motor has a high
starting torque. – The oil supply to
the cylinders is directed by a
hydraulically balanced slide system.
The slide therefore runs with very
low friction forces – even at the
highest hydraulic pressure.

Cylindrical roller Dual load control


bearings are valve directly
standard mounted on slide
valve also available.

BAUER MOTOR TYPE HMJ, HMH AND HMK


Bauer motor type HMK has, except for two cylinder banks, in principle the
same design as HMJ and HMH.
Cylindrical roller 5 to 18 cylinders in
bearings are the motor casing.
standard.

Piston pins connec-


tion rods and slide
valves are hydro- Two speed slide valves
statically balanced. also available.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 5
MOTOR TYPE HMB – DIMENSIONS AND TECHNICAL DATA

MOTOR TYPE HMB5 – 1.8/2.3/2.8


HMB5 – 1.8/2.3/2.8-1 -T with 300 l/min slide valve. HMB5 – 1.8/2.3/2.8-1 -T with 500 l/min slide valve.
17

MOTOR TYPE HMB5 – 2.6/3.3/4.0


HMB5 – 2.6/3.3/4.0-1 -T with 300 l/min slide valve. HMB5 – 2.6/3.3/4.0-1-T with 500 l/min slide valve.

MOTOR TYPE HMB7 – 3.7/4.6/5.6


HMB7 – 3.7/4.6/5.6 -T with 300 l/min slide valve. HMB7 – 3.7/4.6/5.6 -T with 500 l/min slide valve.
20

OIL CONNECTION DRAIN TIGHTENING OF MOUNTING


Connections a and b on Connection c: 3/4ʼʼ BSP. SCREWS
300 l/min slide valve – 1ʼʼ BSP. Drain always to be connected to the Tightening torque on screw M16
Connections a and b on highest connection point. (quality 8.8): 180 Nm
500 l/min slide valve – 1 1/2ʼʼ BSP. ROTATION Tightening torque on screw M20
On 7 cylinder motors connection Clockwise rotation view from shaft (quality 8.8): 360 Nm
through adapters with length 95 mm. end: b-oil inlet and a-oil outlet.

6 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
ALTERNATIVE SHAFT TYPES:
Parallel shaft: Splines BS 3550: 1963. Splines DIN 5480
Key: 7/8’’x7/8’’x135 BS46 6/12 pitch, flat root side fit WA90x3x30x28xh6x9e

HMB5-1.8/2.3/2.8

Parallel shaft Splines BS 3550:1963 Splines DIN 5480


Key: 1’’x1’’x135 (BS46) 6/12 pitch, flat root side fit WA100x3x30x32xh6x9e

HMB5-2.6/3.3/4.0
HMB7-3.7/4.6/5.6 110

DIFFERENT MOTOR VERSIONS AND APPLICATIONS


The motor type HMB is produced in 3 different versions:
1. A heavy duty industrial motor with large cylindrical bearings and a 500 l/min slide valve. The cylindrical roller bearings
give longest service life of the different type of bearings that can be mounted in a standard motor. For carrying external
radial loads they have the highest fatigue capacity.
2. Also a heavy duty motor with large cylindrical bearings, but with a 300 l/min slide valve for lower speed.
3. For motors on applications where the shaft has to carry large axial loads, taper roller bearings are recommended.
Cylindrical roller bearings are standard. The HMB motors can also be equipped with two shaft connections
(shaft on both sides).

TECHNICAL DATA - HMB


Speed with 1) Max working 2) Working 3) Working 4) Minimum 5) Specific Weight (dry) Weight (dry)
Displacement oil delivery pressure, short pressure, inter- pressure, con- specific running w/300 l/min. w/500 l/min.
600 l/min duration mittent duty tinuous duty starting torque torque slide valve slide valve
litre Nm Nm
METRIC rev rpm bar bar bar bar bar kg kg

in3 lbf ft
• lbf ft

US rev rpm psi psi psi psi psi lb lb

1,82 330 315 280 200 24,6 27,5 204 231


HMB5-1.8
111 330 4570 4060 2900 1,25 1,40 450 509
2,27 265 315 250 180 30,7 34,3 210 237
HMB5-2.3 139 265 4570 3630 2610 1,56 1,74 463 522
2,61 230 315 280 200 35,3 39,5 265 292
HMB5-2.6 159 230 4570 4060 2900 1,80 2,00 584 644
2,77 217 315 220 140 37,4 41,8 218 245
HMB5-2.8 169 217 4570 3190 2030 1,90 2,12 481 540
3,26 184 315 250 180 44,2 49,4 270 297
HMB5-3.3 200 184 4570 3630 2610 2,25 2,51 595 655
3,98 150 315 250 180 54,0 60,3 280 307
HMB5-4.0 243 150 4570 3630 2610 2,75 3,07 617 677
3,65 164 315 280 180 50,7 55,3 285 312
HMB7-3.7 223 164 4570 4060 2610 2,58 2,81 628 688
4,56 131 315 250 160 63,3 69,1 290 317
HMB7-4.6 279 131 4570 3630 2320 3,22 3,51 639 699
5,58 108 315 220 140 77,5 84,6 300 327
HMB7-5.6 341 108 4570 3190 2030 3,94 4,30 661 721

1) For working periods of short duration and intermittent duty e.g. maneouvering of ship´s hatches and capstans. Test pressure is 375 bar.
Peak (shock) pressure up to 375 bar is allowed.
2) Recommended oil pressure for excavators, winches and normal transport equipment, and various applications for intermittent duty.
3) Service life for the motors can be calculated with the lifetime formula page 20.
4) See diagrams and information page 19.
5) 95% efficient.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 7
TORQUE – PRESSURE DIAGRAM

15 000 lbf.ft
20 000 Nm
.6
-5
B7
HM

.6
-4
15 000 Nm MB
7
10 000 lbf.ft H
0
-4.
B5
HM 7
-3.
B7
HM
3
-3.
B5
10 000 Nm HM
2.8
B5-
HM -2.6
B 5
HM
2.3
B5-
5 000 lbf.ft HM
5-1.8
HMB
5000 Nm

50 100 150 200 250 300 bar

1 000 2 000 3 000 4 000 psi

ORDERING CODE FOR MOTOR TYPE HMB

Example: HMB 5 - 2.6 - 1 - T - - 3 - Y - N -


No. of cylinders: 5
5-7 7
Displacement (l/rev):
1.8-5.6
No off shaft ends:
1 shaft end 1
2 shaft ends 2
Shaft type:
Taper T
Parallel P
Spline S
Mounting type:
Standard (no code)
Front mounting flange F
Slide valve (one speed):
300 l/min 3
500 l/min 5
Shaft bearings:
Cylindrical roller Y
Taper roller A
Shaft seals:
Reference to old and new
Single acting, nutring N designation.
High speed seal M
Special arrangements X Old designation New designation
Other details: HMB5-8564 HMB5-1.8
(special hydr. fluids
valves, etc.) HMB5-9564 HMB5-2.3
HMB5-8592 HMB5-2.6
HMB5-9592 HMB5-3.3
HMB7-8592 HMB7-3.7
HMB7-9592 HMB7-4.6

8 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
MOTOR TYPE HMJ AND HMH – DIMENSIONS AND TECNICAL DATA

MOTOR TYPE HMJ9-4.7/5.9/7.2


Front mounting

MOTOR TYPE HMH5-7.3 HMH7-10.2/12.7 HMH9-13.2/16.3


Front mounting

OIL CONNECTION DRAIN TIGHTENING OF MOUNTING


Connections a and b on slide valve: Connection c: 3/4ʼʼ BSP. SCREWS
1 1/2ʼʼ BSP. PCD 618 on HMJ motor Tightening torque on screw M16
On 7 and 9 cylinder motors connection PCD 845 on HMH motor (quality 8.8): 180 Nm
through adapters with length 95 mm. Drain always to be connected to the Tightening torque on screw M20
highest connection point. For special (quality 8.8): 360 Nm
ROTATION
adapters on motors working with shaft
Clockwise rotation view from shaft upwards, consult us.
end: b-oil inlet and a-oil outlet.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 9
ALTERNATIVE SHAFT TYPES:
Parallel shaft: Splines BS 3550: 1963. Splines DIN 5480
Key: 1’’x1’’x135 BS46 6/12 pitch, flat root side fit WA100x3x30x32xh6x9c

HMJ9-4.7/5.9/7.2

Parallel shaft Splines DIN 5480


Key: 1 1/4’’x1 1/4’’x160 BS46 WA120x3x30x38xh6hx9e

HMH5-7.3
HMH7-10.2/12.7
HMH9-13.2/16.3

DIFFERENT MOTOR VERSIONS AND APPLICATIONS


The HMJ and HMH motors are designed for cylindrical bearings.
The 500 l/min slide valve is standard on HMJ and HMH.
The 9 cylinder motors can also be equipped with two-speed slide valves. HMJ and HMH can also be delivered with
two shaft connections (shaft on both sides). See page 17.

TECHNICAL DATA – HJM AND HMH


Speed with 1) Max working 2) Working 3) Working 4) Minimum 5) Specific Weight (dry) 6) Weight (dry)
Displacement oil delivery pressure, short pressure, inter- pressure, con- specific running w/500 l/min. w/two-speed
600 l/min duration mittent duty tinuous duty starting torque torque slide valve slide valve. HR12
litre Nm Nm
METRIC rev rpm bar bar bar bar bar kg kg

in3 lbf ft
• lbf ft

US rev rpm psi psi psi psi psi lb lb

4,70 128 315 250 150 67,5 71,5 522 550


HMJ9-4.7 287 128 4570 3630 2180 3,43 3,63 1151 1213
5,87 102 280 230 140 84,3 89,2 545 573
HMJ9-5.9 359 102 4060 3340 2030 4,29 4,54 1202 1263
7,17 84 280 200 120 103,0 109,0 552 580
HMJ9-7.2 438 84 4060 2900 1740 5,23 5,52 1217 1279
7,30 82 315 250 200 98,9 110,4 885 N/A
HMH5-7.3 446 82 4570 3630 2900 5,02 5,61 1951 N/A
10,22 59 315 250 180 141,2 154,2 945 N/A
HMH7-10.2 624 59 4570 3630 2610 7,18 7,84 2083 N/A
12,72 47 280 230 140 175,7 191,8 953 N/A
HMH7-12.7 777 47 4060 3340 2030 8,93 9,75 2101 N/A
13,14 46 280 250 160 189,1 199,6 1005 1033
HMH9-13.2 802 46 4060 3630 2330 9,62 10,15 2216 2377
16,35 37 280 210 130 233,5 246,5 1015 1043
HMH9-16.3 998 37 4060 3050 1890 11,87 12,54 2238 2299

1) For working periods of short duration and intermittent duty e.g. manouvering of ship´s hatches and capstans. Test pressure is 375 bar.
Peak (shock) pressure up to 375 bar is allowed.
2) Recommended oil pressure for excavators, winches and normal transport equipment, and various applications for intermittet duty.
3) Service life for the motors can be calculated with the lifetime formula page 20.
4) See diagrams and information page 19.
5) 95% efficient.
6) Add 40 kg (88 lb) for two-speed slide valve HR14.

10 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
TORQUE – PRESSURE DIAGRAM

70 000 Nm
50 000 lbf.ft

60 000 Nm
6.3
9-1
40 000 lbf.ft HM
H

50 000 Nm
.2
-13
M H9 2.7
H 7- 1
H
30 000 lbf.ft 40 000 Nm HM

.2
-10
H7
HM
30 000 Nm
3
5-7.
20 000 lbf.ft .2 &H
MH
J9-7
HM

20 000 Nm HMJ9
-5.9

-4.7
HMJ9
10 000 lbf.ft
10 000 Nm

50 100 150 200 250 300 bar

1 000 2 000 3 000 4 000 psi

ORDERING CODE FOR MOTOR TYPE HMJ AND HMH


Example: HMJ 9 - 5.9 - 1 - T - - 5 - - N -
Motor type: HMJ
HMH
No. of cylinders:
5-9
Displacement (l/rev):
4.7-7.2 (HMJ)
7.3-16.3 (HMH)
No off shaft ends:
1 shaft end 1
2 shaft ends 2
Shaft type:
Taper T
Parallel P
Spline S
Mounting type:
Standard (no code)
Front mounting flange F
Slidevalve one speed:
500 l/min 5
Slide valve two-speed:
speed ratios: Reference to old and new
9/6, 9/3, 9/0, 6/3
Please contact us for designation.
other speed ratios.
Slide valve, two-speed: Old designation New designation
HR11, hydraulic (9/0 only) E HMJ9-8592 HMJ9-4.7
HR12, manual B HMJ8-9592 HMJ8-5.2
HR12, hydraulic H
HR14, hydraulic C HMJ9-9592 HMJ9-5.9
Shaft seals: HMH5-130110 HMH5-7.3
Single acting, nutring N HMH7-130110 HMH5-10.2
High speed seal M HMH9-130110 HMH9-13.2
Special arrangements X
HMH9-145110 HMH9-16.3
Other details:
(special hydr. fluids
valves, etc.)

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 11
MOTOR TYPE HMK – DIMENSIONS AND TECHNICAL DATA

MOTOR TYPE HMK14-20.4 HMK18-26.4/32.6

OIL CONNECTION ROTATION ALTERNATIVE SHAFT TYPES:


Connections a and b on slide valve: Clockwise rotation view from shaft end: Splines:
1 1/2ʼʼ BSP. Oil inlet: connection b WA150x3x30x48xh6x9e DIN 5480
Connection through adapters with Oil outlet: connection a
length 95 mm.
TIGHTENING OF MOUNTING
DRAIN SCREWS
Connection c: 3/4ʼʼ BSP on PCD 845. Tightening torque on screw M20
Drain always to be connected to the (quality 8.8): 360 Nm
highest connection point. For special
adapters on motors working with shaft Parallel shaft on request.
pointing upwards, please consult us.

MOTOR TYPE: HMK14-20.4 HMK18-26.4/32.6


Speed with 1) Max working 2) Working 3) Working Minimum 4) Specific Weight (dry) Weight (dry)
Displacement oil delivery pressure, short pressure, inter- pressure, con- specific running w/1000 l/min w/two-speed
1000 l/min duration mittent duty tinuous duty starting torque torque slide valve slide valve HR22
litre Nm Nm
METRIC rev rpm bar bar bar bar bar kg kg

in3 lbf ft
• lbf ft

US rev rpm psi psi psi psi psi lb lb

20,4 49 315 250 180 282,4 308,4 1770 1880


HMK14-20.4
1248 49 4570 3630 2610 14,36 15,68 3902 4145
26,4 38 280 250 160 378,2 398,2 1880 1990
HMK18-26.4 1604 38 4060 3630 2320 19,24 20,25 4145 4387
32,6 31 280 210 130 467,0 493,0 1910 2020
HMK18-32.6 1996 31 4060 3050 1890 23,74 25,08 4211 4453

1) For working periods of short duration e.g. manouvering of ship´s hatches and capstans. Test pressure is 375 bar. Peak (shock) pressure up to 375 bar is allowed.
2) Recommended oil pressure for excavators, winches and normal transport equipment, and various applications for intermittent duty.
3) Service life for the motors can be calculated with the lifetime formula page 20.
4) 95% efficient.

12 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
TORQUE – PRESSURE DIAGRAM

140 000 Nm
100 000 lbf.ft

120 000 Nm
.6
32
8-
80 000 lbf.ft K1
HM
100 000 Nm
6.4
1 8-2
HMK
60 000 lbf.ft 80 000 Nm
0.4
4-2
K1
HM
60 000 Nm
40 000 lbf.ft

40 000 Nm

20 000 lbf.ft
20 000 Nm

50 100 150 200 250 300 bar

1 000 2 000 3 000 4 000 psi

ORDERING CODE – HMK

Example: HMK 18 - 32.6 - T - 10 - N -


No. of cylinders: 14
14-18 18
Displacement (l/rev):
20.4-32.6
Shaft type:
Taper T
Parallel P
Spline S
Slide valve HR20
(one speed):
1000 l/min 10
Slide valve HR22
(two-speed):
Speed ratios 18/9,
18/0, 14/7, 14/0
Please contact us for
other speed ratios.
Shaft seals:
Single acting, nutring N
High speed seal M
Special arrangements X
Other details:
(special hydr. fluids
valves, etc.)

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 13
TWO SPEED MOTORS

On some applications there is a matter of necessity to have two optional running speeds on the hydraulic motor.
Bauer Hydraulics motor types HMJ, HMH and HMK can be delivered as two-speed motors. Bauer Hydraulics use two
different principles to obtain the two speed/torque function. One by moving the slide valve spindle (HR12) and the
other by disconnecting cylinders through a circulation valve (HR14 and HR22). All cylinders are engaged when running
at slow speed/ high torque, and some cylinders are disconnected when running with high speed/low torque.
Standard speed/torque ratios obtainable are as follows: 6/3, 9/3, 9/6,14/7 and 18/9. When other speed/torque ratios are
required, please contact us. The ratio 8/4 is infrequently used. Running a motor on 4 cylinders gives a very uneven
torque and angular speed (see diagram page 19.) This might cause uncontrolled vibrations. The circulation valve can also
be used for free-wheeling. In this case, cylinders are disconnected, e.g. 7/0, 9/0, 14/0, 18/0

HYDRAULIC OPERATION MANUAL OPERATION


The two-speed slide valves HR14 and HR22 are The slide valve HR12 can also be delivered as
hydraulically operated. High speed is optained by manually operated. The manually operated lever has
applying a pilot pressure. Two alternative pilot two positions. One position gives high speed/low
pressure settings are available: 20 bar and torque, and other position gives low speed/high
60 bar. A 60 bar pilot pressure is however standard. torque. The force needed to change position is low,
Slow speed is automatically obtained by zero pilot approximately 5 kg.
pressure.

HMJ and HMH motor with two-speed slide valve HR12

Hydraulically operated Manually operated

Angular position
of ports

Port dimensions
a and b, 11/2 ’’
BSP
d = 3/8’’ BSP

Displacement/speed ratio
Motor type dim. A B C D E F G RATIO
9/6 9/3

mm 824 260 234 227 322 756 112 4.7/3.1 4.7/1.6


HMJ 5.9/3.9 5.9/2.0
in 32,5 10,24 9,21 8,94 12,68 29,80 4,41 7.2/4.8 7.2/2.4
mm 945 260 234 227 322 877 112 13.2/8.8 13.2/4.4
HMH
in 37,2 10,24 9,21 8,94 12,68 34,53 4,41 16.3/10.9 16.3/5.4

14 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
HMJ and HMH motor with two-speed slide valve HR14

By using the slide valve HR14 we obtain a very smooth changing of speed/torque, even when the motor is loaded and
running. By this arrangement the cross-connected cylinders are emptied and drained to tank, hence we avoid
overheating the oil.

Displacement/
speed ratio
Motor type dim. A B RATIO
9/6 9/3
mm 815 570 4.7/3.1 4.7/1.6
HMJ 5.9/3.9 5.9/2.0
in 32,09 22,44 7.2/4.2 7.2/2.4
mm 935 635
HMH 13.8/8.8 13.2/4.4
in 36,81 25,00 16.3/10.9 16.3/5.4

HMK motor with two-speed slide valve HR22

Bauer motor type, HMK, has two For further dimensions, see technical
banks of cylinders. This design offers data for motors on page 12. Some
several speed/torque ratios e.g. 18/9, dimensions might be changed
18/0, 14/7, 14/0. The HMK motor without futher notice.
can also be furnished with cylinders
with different diameter.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 15
FLOW/LEAKAGE DATA FOR TWO-SPEED MOTORS
The below diagrams show the total pressure drop in the motor measured between the outlet- and inlet ports. The HR12
slide valve has two outlet- and inlet ports. When all ports are used, the pressure losses are reduced approx. 25%.

The above curves show the total pressure drop for HMJ9-5.9 with slide valve HR12.

The above curves show the total pressure drop for HMJ9-5.9 with slide valve HR14.

The above curve shows the total pressure drop for HMK18-32.6 with slide valve HR22.

16 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
TWO SHAFT ENDS

HMH and HMJ motors HMB motors


All dimensions, shaft and flange options as given on
previous pages.

a b

3/4

On the HMH and HMJ motors the slide valve is driven by


a pair of conical gearwheels. The valve is of standard
Motor type A B C D E F G H
design. Two speed valves are also available. HMB5-1.8/2.3/2.8 765 422 210 127 122 110 47 75

HMB5-2.6/3.3/4.0 820 422 240 149 145 132 52 90


The HMB motors with two shaft ends, have a slide valve
arrangement consisting of a cam-driven spool valve for HMB7-3.7/4.6/5.6 820 422 240 149 145 132 52 90
each cylinder.

LOAD CONTROL VALVES

The 300 l/min slide valve can be


equipped with the following dual load
control valves:

1. The type HV 270 for flows less or


equal to 40 l/min.

2. The type HV 272 for flows less or


equal to 80 l/min.

3. The type HV 203 for flows less or


equal to 80 l/min. This valve is
furnished with an adjustable
damping.

Please contact us for technical data


and dimensional drawing of the
control valves, or when larger flow
rates are required.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 17
INTERCHANGEABLE FRONT-MOUNTING OPTIONS

HMB5-1.8/2.3/2.8 HMB5-1.8/2.3/2.8
HMB5-2.6/3.3/4.0 HMB5-2.6/3.3/4.0
5 holes ø21
equiangular on
PCD 419,1 (16,5ʼʼ)

HMB7-3.7/6.6/5.6 HMB 7-3.7/4.6/5.6


7 holes ø21
equiangular on
PCD 520,7 (20,5ʼʼ)
as shown.

Tolerance A, h8
Tolerance B, e9

Motor type dim. A B C D E F


mm 210 381 419,1 463 108 33
HMB5-1.8/2.3/2.8
in 8,27 15 16,5 18,23 4,25 1,3

mm 240 381 419,1 476 121 35


HMB5-2.6/3.3/4.0
in 9,45 15 16,5 18,74 4,75 1,38

mm 240 457,2 520,7 564 109,5 33


HMB7-3.7/4.6/5.6
in 9,45 18 20,5 22,2 4,31 1,3

18 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
EFFECT OF PULSATION ON STARTING AND RUNNING TORQUE

The most distinct characteristics given by the above curves are that odd-number cylinders in general have a much
smoother pulsation then even-number cylinder. A pulsation of 29,9% as illustrated in curve for four cylinders is
regarded to give too high vibrations. Consequently, four cylinders are not recommended.
The curves are based on the Bauer HMH motor with cylinder diameter ø145 mm and stroke 110 mm.

3 cyl. 4 cyl. 5 cyl.


pulsation 23,4% pulsation 29,9% pulsation 7,4%

0° 45° 90° 135° 180° 0° 45° 90° 135° 180° 0° 45° 90° 135° 180°

6 cyl. 7 cyl. 8 cyl.


pulsation 13,6% pulsation 4,2% pulsation 7,7%

0° 45° 90° 135° 180° 0° 45° 90° 135° 180° 0° 45° 90° 135° 180°

9 cyl. 9 cyl. used as 6 cyl. (ref. two speed motors)


pulsation 2,2% pulsation 11,5%

0° 45° 90° 135° 180° 0° 45° 90° 135° 180° 225°

Starting torque is dependent on the cylinders starting position. Low starting torque will occur when the cylinders are
positioned at an angle corresponding to the low- and sharp bottoms of the pulsation curves.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 19
SERVICE LIFE OF THE MOTOR

Experience shows that the limiting factor in the lifetime of a hydraulic motor is the bearing life of the roller bearings on
the shaft. The estimated bearing life is calculated according to the standard formula issued by the bearing producers.

Lifetime formula K = external radial load [N]


L= bearing life in million revolutions a = distance from external load to
[106 rev.]
P1 = F.p [N] centre of front bearing [mm]
C= dynamic load rating given by the b = distance from end of shaft to
bearing producers [N] centre of bearing [mm]
P1= load cause by the working e = distance between shaft bearings
pressure in the motor [N] P = P1+ P2 [N] in motor [mm]
P2= load cause by external load (K) d = shaft diameter [mm]
on the shaft end [N].
See calculation next page.
F= specific load [N/bar]
C 10
p= working pressure [bar] L = ( P) 3 [106 rev.]

F C Shaft dia. Bending Shear b e


[N/bar] [N] d [mm] Wb [mm3] Wp [mm3] [mm] [mm]

HMB5-1.8 459,1 340x103 90 71570 143140 206 172

HMB5-2.3 573,4 340x103 90 71570 143140 206 172

HMB5-2.6 459,1 415x103 100 98170 196340 207 178

HMB5-2.8 700,5 340x103 90 71570 143140 206 172

HMB5-3.3 573,4 415x103 100 98170 196340 207 178

HMB7-3.7 637,5 415x103 100 98170 196340 207 178

HMB5-4.0 700,5 415x103 100 98170 196340 207 178

HMB7-4.6 796,3 415x103 100 98170 196340 207 178

HMB7-5.6 972,5 415x103 100 98170 196340 207 178

HMJ9-4.7 817,0 415x103 100 98170 196340 212 168

HMJ9-5.9 1041,9 415x103 100 98170 196340 212 168

HMJ9-7.2 1246,6 415x103 100 98170 196340 212 168

HMH5-7.3 1073,8 600x103 130 215690 431480 283 206

HMH7-10.2 1491,2 600x103 130 215690 431480 283 206

HMH7-12.7 1855,2 600x103 130 215690 431480 283 206

HMH9-13.2 1910,9 600x103 130 215690 431480 283 206

HMH9-16.3 2377,4 600x103 130 215690 431480 283 206

HMK14-20.4 2982,5 865x103 155 365590 731180 308 432

HMK18-26.4 3821,9 865x103 155 365590 731180 308 432

HMK18-32.6 4754,7 865x103 155 365590 731180 308 432

20 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
EXTERNAL LOAD ON THE SHAFT END

Calculation formulas for additional


load on shaft and front bearing.

The effect of external radial load on


the shaft end has to be considered
from two points of view:

1. Additional radial load transferred


to the front bearing, P2.

2. Additional material stresses


produced in the shaft by the
bending moment caused by the
external load, K.

CALCULATION OF ADDITIONAL RADIAL LOAD ON FRONT BEARING P2

For bearing life calculations this P2


P2 = K • (a+e) [N] value has to be added to the P1
e value in the life time formula.

CALCULATION OF THE STRESS RESULTANT OF BENDING AND TORQUE STRESSES

Shaft material: T [Nm] = torque in motor shaft.


42CrMo4 (W. No. 1.7225) σb = K • a [N/mm ] 2 See torque-pressure
Comparable with 708M40 (BS970) Wb diagram for the actual
and AISI 4140. motor.
Proof stress (0,2%): 635 N/mm2 σ b [N/mm2]= bending stress in shaft
Tensile strenght: 880-1080 N/mm2 due to external load K.
Elongation: 12% τ = T • 10 3
[N/mm2] τ [N/mm2] = shear stress in shaft
Wp due to torque T.
Allowable stress σ r [N/mm2] = resultant material
As a guide line the resultant stress stress (tensile or
σ r should not exeed 315 N/mm2 compression).
(safety factor = 2). σr = σb + 3 • τ2
2
[N/mm2]

AXIAL LOAD ON THE SHAFT

On a cylindrical bearing an axial load The motor type HMB can be


will not effect the radial load capacity. furnished with taper roller bearings
It is considered as a rule of thumb for use in applications where the
that a cylindrical bearing rotating at motor shaft has to carry large axial
moderate speed can carry an axial loads. Please contact us for more
load of 5% of the given radial load informations.
value.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 21
INTERNAL PRESSURE LOSSES IN MOTORS AND SLIDE VALVES

The graph below shows the oil pres-


sure required to drive an unloaded
motor at various oil deliveries. The oil
pressure required to drive an unloaded
motor mainly consists of dynamic
pressure losses inside the motor.
The values given in the graphs below
refer to an oil viscosity of approx.
36 cSt. For oils with higher viscosity
the pressure losses will only have a
moderate increase.

Boost pressure
When the motor is working as a
pump (i.e. overrunning loads) it is
important that the motor is supplied
with sufficient oil to avoid cavitation.
The necessary feed pressure at the
oil inlet can be estimated from the
below pressure loss graphs. The
minimum inlet pressure should be 1,6
times the pressure taken from the Using two inlet and two outlet ports A, Aʼ and B, Bʼ the pressure
graphs, + the pressure in the motor difference is reduced approximately 30% on the 500 l/min slide valve.
casing (drain pressure). Two outlet- and inlet ports are standard features on 9 cylinder motors.

22 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
OIL LEAKAGE
Drain
The slide valves on the Bauer
motors are of a rigid design giving
little distortion even under pressure.
The leakage values are therefore
relatively small. T P
See below curves indicating the oil
leakage in the different slide valves
and motors.

NOTE
In a closed hydraulic circut the
motor casing leakage has to be
compensated by the delivery of the
booster pump only. The slide valve
leakage remains in the circuit.
The motor casing leakage must
always be drained.

MOTOR CASING LEAKAGE QR Total leakage QT = QR + QS


Leakage to the motor casing from
piston, pistons pins, connection rods
and slide valve ends1). The speed of the motor has a relati-
vely small influence on the leakage.
SLIDE VALVE LEAKAGE QS The values in the graphs show aver-
age values of motor leakages in the
Leakage from the pressure side to normal speed range. The curves
return side of the slide valve1). refer to an oil viscosity of 36 cSt.

1) In our test procedure the motor casing leakage is


measured when the motor is rotating. The
slide valve leakage is measured when the motor
is not rotating.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 23
HYDRAULIC MOTORS FOR WINCHES WITHOUT MECHANICAL BRAKES

The pistons connecting rods on the


Bauer motors are equipped with
retainer rings causing mechanical
return of the pistons in case of
cavitation, and when the motor is
working as a pump. This feature,
together with a low leakage rate,
makes the motors suitable for load
control equipment (e.g. winches)
without mechanical brakes. See
piping diagram to the right.

fig. I

LOAD CONTROL VALVE RECOMMENDATION

When needed, a pilot-pressure


operated valve should be used for
load control on Bauer motors
(see connection diagram fig. I).

A relief valve used as a load control


valve should not be used (indicated
on connection diagram fig. II). On
idle running this arrangement will
have maximum relief valve pres-
sure on both sides of the motor
(pressure and return side). This will
give too high back-pressure in the fig. II
motor.

BACK-PRESSURE

In general the back-pressure should Too high back-pressure will reduce


be kept as low as possible. The the play in large eccentric roller
design of some applications results in bearings. This might disturb the
continous pressure on both inlet- and function of the bearing.
outlet ports. In such cases, the lowest However, the back-pressure must
pressure of the two ports must not offer a sufficient margin to avoid
exceed 60 bar on HMB and 45 bar on cavitation. For more information
HMJ, HMH and HMK. If higher about cavitation, see «Boost
back-pressure is desired, e.g. when Pressure» on page 22.
motors are working in series, please
contact us.

24 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
OIL PRESSURE IN THE MOTOR CASING (DRAIN PRESSURE).
To reduce excessive wear on the ratures. With such an arrangement The relief valve pressure is set to
rotating shaft seal, the pressure in the drain pressure in the motor 20 bar for HMB and 15 bar for HMJ,
the motor casing (drain pressure) casing will also increase. HMH and HMK.
should normally be kept as low as
possible. For motors working in con- As the operation intervals and rotati- It is always advisable to mount a
tinuous service, the pressure should on speed for these applications are check valve (non-return valve) in
not exceed 1 bar. limited, a drain pressure up to 10 bar the drain outlet in order to protect
can be accepted. In this case a suit- the motor casing from possible
For motors used on anchor winches able shaft seal must be mounted pressure shocks in the main drain
and capstans on ships, the drain line (see page 26). As a blow-out protec- line.
is usually connected the main return tion of the motor casing against peak
line. This line often has a conside- (shock) pressure, the motor is provi-
rable lenght, which gives a high oil ded with a pressure relief valve loca-
friction when operating at low tempe- ted in one of the drain outlets.

OIL CIRCULATION THROUGH MOTOR CASING


For motors working continuously at To obtain a circulation pressure diffe- Because of the low internal leakage
high pressure or relatively high rential (of approx. 0,5 bar) in an rate of the Bauer motors, we recom-
speed, the oil temperature in the open hydraulic circuit, a slight mend oil circulation on motors wor-
casing might get too high. In this restriction or a spring loaded valve king with a continuous effect larger
case circulation of some of the return may be installed in the return line of than 11 kW (15 hk).
oil through connection points with the motor. In closed circuit systems
3/4ʼʼ BSP threads is recommended. It the return oil from the booster pump
is important that the circulation outlet can be used for casing circulation.
is connected to the highest of these
connection points.

HYDRAULIC FLUIDS

MINERAL OILS FIRE-RESISTANCE FLUIDS


A good quality mineral-based oil Synthetic fluids (e.g. phosphate All hydraulic fluid must be within the
which preferably incorporates anti- ester) and water based fluids viscosity limits given below.
wear and anti-foaming additives, (water emulsions and water glycols)
oxidation and corrosion protection only to be used after consulting the
should be used. manufacturer.

VISCOSITY FILTRATION
In an open hydraulic circuit, the As a guidance note we will recom- Due to the design, the Bauer motors
lubrication requirements of the mend the following viscosity values: are in general less sensitve to impu-
hydraulic pumps are usually the 1. For motors in intermittent service: rities and pollution than the hydrau-
deciding factor for the minimum - motors for manoeuvring of ship lic system in which they operate.
viscosity of the hydraulic fluid. For hatches, viscosity not lower than Hence the filtration requirements are
the Bauer motors it has become 12 cSt. usually limited by the other
normal practice to accept the same - motors for excavators, winches components within the hydraulic
viscosity limitations as required for and normal equipment, viscocity system. However, filters of 25
the pumps. not lower than 16 cSt. micron or less are recommended.
2. For motors in continuos service:
- viscosity not lower than 23 cSt.

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 25
SHAFT SEALS AND CORROSION PROTECTION ON MOTOR SHAFTS

The sketches below indicate three Please contact us for futher


different shaft seal design. Special information when special seal
seal arrangements are available e.g. arrangement is required.
on motors working under water, and
for phosphate- and water based
fluids.

PART DESCRIPTION
❶ ❷ ❹
Single acting hydraulic seal. Stripping ring for protection Rotary seal for high shaft speed.
This seal has a large sealing area, against dust, particles and water. This seal has no limitation on shaft
and the sensitivity to impurities and Bauer Hydraulics uses as standard a speed. The drain pressure should
corrosion is therefore small. The heavy duty metal caged stripping normally not exceed 10 bar.
generation of friction heat is larger ring.
than on lip seals, and based on
experience we have found the
following limits on the shaft speed: ❸
Up to 50 rev/min for ø90 mm shaft, Speedi sleeve for protection
45 rev/min for ø100 mm shaft and against corrosion is standard on
35 rev/min for ø125 mm shaft. The all motors.
seals can be used for maximum drain The Speedi sleeve is a chromium-
pressure. plated stainless steel sleeve, and it is
pressed on the shaft and fastened
with a two component epoxy plastic
compound. It is also used for repair
work on worn and corroded shafts to
make a new sealing surface.

❷ ❶
❸ ❹ ❹

Standard design. Design for Special design


Key «N» in motor high speed. on request
identification. Key «M» in motor Key «X» in motor
identification. identification.
Arrangement as
shown is often used
when a motor is
mounted on a gear
box.

26 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
NOTES:

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 27
NOTES:

28 Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no
NOTES:

Bauer Hydraulic Motors AS, P.O. Box 100, N-5501 Haugesund, Tel.: +47 52 70 77 70, Fax +47 52 70 77 99, E-mail: bauer@bauer.no 29
Bauer Hydraulic Motors AS:

With 50 years of experience in hydraulic design and


manufacturing, Bauer Hydraulic Motors AS produces an
extensive range of high-pressure hydraulic equipment
for the shipbuilding sector as well as for offshore and land-
based industry. Bauer Hydraulic Motors products include
high-torque, slow-speed hydraulic motors, high-pressure
hydraulic cylinders and hydraulic control valves.

Bauer Hydraulic Motors AS:


P.O. Box 100, 5501 Haugesund, Norway
tel.: +47 52 70 77 70 fax: +47 52 70 77 99
e-mail: bauer@bauer.no website: www.bauer.no

You might also like