Professional Documents
Culture Documents
JET
427 New Sanford Road Part No. M-577003
LaVergne, Tennessee 37086 Revision B 04/2015
Ph.: 800-274-6848 (ECR TW0134)
www.jettools.com Copyright © 2015 JET
1.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
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2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents............................................................................................................................................ 3
3.0 Safety Warnings ............................................................................................................................................. 4
3.1 General Cautions ....................................................................................................................................... 4
3.2 General Machinery Warnings ..................................................................................................................... 4
3.3 General Electrical Cautions ........................................................................................................................ 5
3.4 Safety Instructions for the Belt/ Disc Sander .............................................................................................. 5
4.0 About this manual .......................................................................................................................................... 6
5.0 Specifications ................................................................................................................................................. 6
6.0 Unpacking ...................................................................................................................................................... 7
7.0 Assembly........................................................................................................................................................ 7
7.1 Assembling disc sander table ..................................................................................................................... 7
7.2 Assembling belt sander table ..................................................................................................................... 7
8.0 Setup .............................................................................................................................................................. 8
8.1 Fastening sander to supporting surface ..................................................................................................... 8
8.2 Dust chutes ................................................................................................................................................ 8
9.0 Electrical connections .................................................................................................................................... 8
9.1 Grounding instructions ............................................................................................................................... 8
10.0 Adjustments ................................................................................................................................................. 9
10.1 Sanding belt tracking ................................................................................................................................ 9
10.2 Platen ....................................................................................................................................................... 9
10.3 Belt table adjustments .............................................................................................................................. 9
10.4 Disc table adjustments ........................................................................................................................... 10
10.5 Changing abrasive belts ......................................................................................................................... 10
10.6 Changing abrasive discs ........................................................................................................................ 11
10.7 Miter gauge ............................................................................................................................................ 11
10.8 Motor Belt ............................................................................................................................................... 11
11.0 Operating instructions ................................................................................................................................ 12
11.1 Starting and stopping sander ................................................................................................................. 12
11.2 Locking switch in OFF position............................................................................................................... 12
12.0 Typical operations ...................................................................................................................................... 12
13.0 Replacement Parts..................................................................................................................................... 14
13.1.1 J-4002 Belt Parts – Exploded View ..................................................................................................... 14
13.1.2 J-4002 Belt Parts – Parts List .............................................................................................................. 14
13.2.1 J-4002 Disc Parts – Exploded View .................................................................................................... 16
13.2.2 J-4002 Disc Parts – Parts List ............................................................................................................. 17
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3.2 General Machinery Warnings
1. Always wear protective eye wear when
operating machinery. Eye wear shall be impact
resistant, protective safety glasses with side
3.0 Safety Warnings shields which comply with ANSI Z87.1
specifications. Use of eye wear which does not
3.1 General Cautions comply with ANSI Z87.1 specifications could
result in severe injury from the breakage of the
- Misuse of this machine can cause serious injury. eye protection.
- For safety, the machine must be set up, used and 2. Wear proper apparel. No loose clothing or
serviced properly. jewelry which can get caught in moving parts.
- Read, understand and follow the instructions in the Rubber soled, nonslip, footwear is
Operating Instructions and Parts Manual which was recommended for best footing.
shipped with your machine.
3. Do not overreach. Failure to maintain a proper
When setting up the machine: working position can cause you to fall into the
machine or cause your clothing to get caught
- Always avoid using the machine in damp or poorly
lighted work areas. — pulling you into the machine.
- Always be sure the machine is securely anchored 4. Keep guards in place and in proper working
to the floor or the work bench. order. Do not operate the machine with the
guards removed.
- Always keep the machine guards in place.
5. Avoid dangerous working environments. Do
- Always put the start switch in the “OFF” position not use stationary machine tools in wet or
before plugging in the machine. damp locations. Keep work areas clean and
When using the machine: well lit.
- Never operate the machine with safety guards 6. Avoid accidental starts by being sure that the
missing. start switch is in the “OFF” position before
plugging in the machine.
- Always wear safety glasses with side shields (See
ANSI Z87.1) 7. Never leave the machine running while
unattended. The machine shall be shut off
- Never wear loose clothing or jewelry.
whenever it is not being used.
- Never overreach; you may slip and fall into the
machine. 8. Disconnect the electrical power before
servicing, whenever changing accessories or
- Never leave the machine running while unattended. when general maintenance is done on the
- Always shut the machine off when not in use. machine.
When servicing the machine: 9. Maintain all machine tools with care. Follow all
maintenance instructions for lubricating and
- Always unplug the machine from the electrical the changing of accessories. No attempt shall
power before servicing. be made to modify or have makeshift repairs
- Always follow the instructions in the Operating done to the machine. This not only voids the
Instructions and Parts Manual when changing warranty but also renders the machine unsafe.
accessory tools or parts.
10. If there is any risk of tipping or sliding, the
- Never modify the machine without consulting JET. machinery must be anchored to the floor.
You — the stationary power tool user — hold the key 11. Secure your work. Use clamps or a vise to
to safety. hold your work, when practical. It is safer than
using your hands and it frees both hands to
Read and follow these simple rules for best results
and full benefits from your machine. Used properly, operate the machine.
JET machinery is among the best in design and 12. Never brush chips away while the machine is
safety. However, any machine used improperly can in operation.
be rendered inefficient and unsafe. It is mandatory
that those who use our products be properly trained in 13. Keep work area clean. Cluttered areas invite
how to use them correctly. They should read and accidents.
understand the Operator’s and Parts Manual as well
as all labels affixed to the machine. Failure in 14. Remove adjusting keys and wrenches before
following all of these warnings can cause serious turning the machine on.
injuries.
15. Use the right tool. Don’t force a tool or • Arsenic and chromium from chemically treated
attachment to do a job for which it was not lumber.
designed.
Your risk of exposure varies, depending on how
16. Use only recommended accessories and often you do this type of work. To reduce your
follow manufacturer’s instructions pertaining to exposure to these chemicals, work in a well-
them. ventilated area and work with approved safety
equipment, such as face or dust masks that are
17. Keep hands in sight and clear of all moving
specifically designed to filter out microscopic
parts and cutting surfaces.
particles.
18. All visitors should be kept at a safe distance
WARNING: This machine can be used for
from the work area. Make your workshop
processing wood or metal products. However,
completely safe by using padlocks, master
combining wood dust and metal filings can create a
switches, or by removing starter keys.
fire hazard. Make sure that the dust collector is free
19. Know the tool you are using; its application, of wood dust deposits before processing metal
limitations, and potential hazards. products.
1. If you are not thoroughly familiar with the
3.3 General Electrical Cautions operation of belt and disc sanders, obtain
This machine should be grounded in accordance with advice from your supervisor, instructor or other
the National Electrical Code and local codes and qualified person.
ordinances. The work should be done by a qualified
2. If there is a tendency for the machine to tip
electrician. The machine should be grounded to
over or move during operation such as when
protect the user from electrical shock.
sanding long or heavy boards, the machine
WARNING: Do not connect the sander to a 240 volt must be securely fastened to a supporting
power source. The sander motor requires 120 volts surface.
alternating current.
3. Make sure the sanding belt is running in the
Wire Sizes proper direction. The sanding belt must travel
downward when viewed from the front of the
CAUTION: For circuits which are far away from the machine.
electrical service box, the wire size must be increased
in order to deliver ample voltage to the motor. To 4. Make sure the sanding belt is tracking
minimize power losses and to prevent motor correctly in order that it does not run off the
overheating and burnout, the use of wire sizes for pulleys.
branch circuits or electrical extension cords according
to the following table is recommended: 5. Make sure the sanding belt or disc is not torn
or loose.
Conductor length AWG number
(American Wire Gauge) 6. Hold the work firmly when sanding.
120 volt lines 7. Always hold the work firmly on the table when
0-50 feet No. 14 sanding on the belt or disc. The only exception
50-100 feet No. 12 is curved work performed on the top wheel of
Over 100 feet No. 8 the belt.
Table 1 8. Always sand on the downward side of the disc
when using the disc portion of the machine, so
3.4 Safety Instructions for the Belt/ that the work is held securely on the table.
Disc Sander Sanding on the upward side of the disc could
cause the workpiece to fly up which could be
WARNING: Do not operate your machine until it is hazardous.
completely assembled and installed according to
the instructions. 9. Always maintain a minimum clearance of 1/16-
inch or less between the table and the sanding
WARNING: Some dust created by power sanding, belt or disc.
sawing, grinding, drilling and other construction
activities contain chemicals known to cause 10. Never wear gloves or hold the work with a rag
cancer, birth defects or other reproductive harm. when sanding.
Some examples of these chemicals are: 11. Sand with the grain of the wood.
• Lead from lead based paint. 12. Do not sand pieces of material that are too
• Crystalline silica from bricks, cement and other small to be safely supported.
masonry products.
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13. Avoid awkward hand positions where a 18. Always remove scrap pieces and other objects
sudden slip could cause a hand to move into from the belt and disc tables before turning on
the sanding belt or disc. the machine.
14. When sanding a large workpiece, provide 19. Never perform layout, assembly or set-up work
additional support at table height. on the tables while the sander is operating.
15. Never force the work. Slowing or stalling the 20. Always turn the machine OFF and disconnect
motor will cause overheating. the cord from the power source before
installing or removing accessories.
16. When sanding metal, never use a steady
stream of water on the work piece. Dip the 21. Never leave the machine work area when the
workpiece in water to cool it. power is ON or before the machine has come
to a complete stop.
17. Do not sand or polish magnesium. It could
catch fire.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
Read and understand the entire contents of this manual before attempting assembly
or operation! Failure to comply may cause serious injury!
5.0 Specifications
Model number .............................................................................................................................................. J-4002
Stock number .............................................................................................................................................. 577003
Disc speed ............................................................................................................................................ 1,725 RPM
Disc diameter ................................................................................................................................................... 8 in.
Belt size ............................................................................................................................................ 1 W x 42 L in.
Belt speed ........................................................................................................................................... 3,000 SFPM
Disc table size .......................................................................................................................................... 4 x 10 in.
Table slots ..................................................................................................................................................... 5/8 in.
Disc table tilt .......................................................................................................................................... 45 deg. out
Motor ..................................................................................... 1/3HP (0.25kW) 115VAC 1PH 60Hz 1725 RPM, 6A
Overall dimensions.................................................................................................................. 21L x 22W x 14H in.
Net weight ....................................................................................................................................................... 62 lb
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
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5. Check for 1/16-inch clearance between edge
For your own safety, do not of table and face of disc. Adjust clearance if
connect sander to power source until the required (see sect. 10.4.2).
machine is completely assembled and you
have read and understood the entire Operating 7.2 Assembling belt sander table
Instructions and Parts Manual.
1. Disconnect machine from power source.
6.0 Unpacking 2. The belt table is secured with a spring-loaded
locking handle assembly. The handle
The sander is shipped complete in one carton. assembly is disassembled for ease of
Carefully unpack the machine and all loose items installation.
from the carton. If any shipping damage is found, 3. Remove screw and spring from handle
contact your distributor. assembly. Separate handle and stud.
If any parts are missing, do not attempt to operate 4. Set table in place against sander.
your sander until the missing parts are obtained
and installed correctly. 5. Place flat washer (provided in sander carton)
on the stud.
Remove the protective coating from the surfaces of
the sander and from any loose parts. This coating 6. Install stud through belt table bracket and into
may be removed with a soft cloth moistened with sander housing. Tighten stud finger tight.
kerosene (do not use acetone, gasoline or lacquer
thinner for this purpose). After cleaning, cover the
table surfaces with a good quality paste wax.
7.0 Assembly
Sander must be disconnected
from power source during assembly.
Assembly of sander is limited to the installation of
disc table and belt table. Proceed as described in
the following paragraphs.
7.1 Assembling disc sander table Figure 2: Installing stud in table bracket
1. Disconnect machine from power source. 7. Install handle over stud. Install spring and
screw into stud.
2. The sanding disc table is secured with two cap
screws and nuts. A hex wrench is required to 8. To tighten handle (and secure table), pull out
tighten the screws. on handle (Figure 4). While holding handle out,
3. Set table on rounded pockets in support turn handle counterclockwise. Release handle
and tighten in clockwise direction. Repeat as
casting (see Figure 1). Install nuts in channel
on back side of pockets. required to secure table.
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grounding plug. The plug must be plugged into a
8.0 Setup matching outlet that is properly installed and
grounded in accordance with all local codes and
8.1 Fastening sander to supporting ordinances.
surface Do not modify the plug provided—if it will not fit
During operation, the sander may have a tendency have a new outlet installed by a qualified
to slide or move about on the bench or table. It is electrician.
recommended that the sander be fastened to the Improper connection of the equipment-grounding
bench or table. Two holes are supplied in the conductor can result in risk of electric shock. The
sander base plate for easy mounting. conductor with insulation having an outer surface
that is green with or without yellow stripes is the
8.2 Dust chutes equipment grounding conductor. If repair or
replacement of the electric cord or plug is
The sander has two 1-1/4 inch diameter dust
chutes (see Figure 5). The disc sander chute is at necessary do not connect the equipment
grounding conductor to a live terminal.
the rear of sander under the disc sander table.
The belt sander chute is in the cover on left side of Check with a qualified electrician or service
sander. The chutes can be connected to a vacuum personnel if the grounding instructions are not
system to collect dust particles during use. completely understood, or if in doubt as to whether
the tool is properly grounded. Use only 3-wire
extension cords that have 3-prong grounding type
plugs and 3-hole receptacles that accept the plug,
as shown in Figure 6.
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screw. Be sure to reinstall platen before performing
10.0 Adjustments operations where support of the belt is required.
10.2 Platen
The platen (see Figure 11) is used to properly
support the work when sanding. The platen is
constructed of heavy steel to provide adequate
support.
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needed to establish a 1/16-inch gap. When gap is
established, tighten setscrew.
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10.6 Changing abrasive discs
1. Disconnect machine from power source.
2. Remove screws and nuts from sanding disc
table. Remove disc table.
3. Remove lower disc guard (see Figure 19).
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Figure 9: Switch locking tab
Figure 24: Tightening motor belt
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Figure 29: Sanding in tight areas
Inside curves can be sanded on the upper sanding
Figure 26: Sanding aluminum belt idler wheel (see Figure 30). The upper cover
can either be hinged back or removed.
Sanding outside curves on the belt unit with the
platen removed (see Figure 27).
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13.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-
800-274-6848 Monday through Friday (see our website for business hours, www.jettools.com). Having the
Model Number and Serial Number of your machine available when you call will allow us to serve you quickly
and accurately.
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Index No Part No Description Size Qty
12 .............. 5640191 .................... Hex Socket Set Screw ............................................. M5x12 ........................... 1
13 .............. 5640251 .................... Drive Pulley.............................................................. ...................................... 1
14 .............. 5640261 .................... Retaining Plate ........................................................ ...................................... 1
15 .............. TS-2284081 .............. Slot Head Machine Screw ....................................... M4x8 ............................. 1
16 .............. 5640281 .................... Lock Washer ............................................................ M4 ................................. 3
17 .............. BB-6202ZZ ................ Ball Bearing ............................................................. 6202ZZ.......................... 1
18 .............. 5640331 .................... Key........................................................................... ...................................... 1
19 .............. 5640341 .................... Main Drive Shaft ...................................................... ...................................... 1
20 .............. 5640351 .................... Ball Bearing ............................................................. ...................................... 1
21 .............. J-5640361G .............. Frame ...................................................................... ...................................... 1
22 .............. BB-6202ZZ ................ Ball Bearing ............................................................. 6202ZZ.......................... 1
23 .............. 5640371 .................... Idler .......................................................................... ...................................... 1
24 .............. 5640381 .................... Flat Washer ............................................................. 6.4mm ........................... 1
25 .............. 5640391 .................... Upper Cover ............................................................ ...................................... 1
26 .............. 5640431 .................... Hex Socket Head Cap Screw .................................. M6x10 ........................... 1
27 .............. TS-1504041 .............. Hex Socket Head Cap Screw .................................. M8x20 ........................... 1
28 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 1
29 .............. TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 1
30 .............. 5640471 .................... Platen....................................................................... ...................................... 1
31 .............. 5640481 .................... Spacer ..................................................................... ...................................... 1
32 .............. BB-6202ZZ ................ Ball Bearing ............................................................. 6202ZZ.......................... 1
33 .............. 5640371 .................... Idler .......................................................................... ...................................... 1
34 .............. 5640491 .................... Retaining Ring ......................................................... ...................................... 1
35 .............. TS-1523011 .............. Hex Socket Set Screw ............................................. M6x6 ............................. 1
36 .............. 5640521 .................... Drive Wheel ............................................................. ...................................... 1
37 .............. 5640101 .................... Sanding Belt ............................................................ 50 Grit .............................
.................. 5640111 .................... Sanding Belt ............................................................ 80 Grit .............................
.................. 5640121 .................... Sanding Belt ............................................................ 120 Grit ...........................
.................. 5640131 .................... Sanding Belt ............................................................ 220 Grit ...........................
.................. 5640141 .................... Sanding Belt ............................................................ 320 Grit ...........................
.................. 5640301 .................... Abrasive Belt, Non-woven – Fine ............................ ........................................
.................. 5640311 .................... Abrasive Belt, Non-woven – Medium....................... ........................................
.................. 5640321 .................... Abrasive Belt, Non-woven – Coarse ........................ ........................................
38 .............. 5640541 .................... Nut ........................................................................... ...................................... 1
39 .............. 5640551 .................... Washer .................................................................... ...................................... 1
40 .............. 5640581 .................... Bolt........................................................................... ...................................... 1
41 .............. 5640571 .................... Knob ........................................................................ ...................................... 2
42 .............. 5640631 .................... Washer .................................................................... ...................................... 2
43 .............. 5640591 .................... Cover ....................................................................... ...................................... 1
44 .............. 5640681 .................... Lock Washer ............................................................ ...................................... 1
45 .............. J-5640621G .............. Table ........................................................................ ...................................... 1
46 .............. 5640611 .................... Knob ........................................................................ ...................................... 1
47 .............. 5640641 .................... Clamp Assembly ...................................................... ...................................... 1
48 .............. 5640651 .................... Special Washer........................................................ ...................................... 1
49 .............. 5640661 .................... Bracket..................................................................... ...................................... 1
50 .............. 5640671 .................... Flat Washer ............................................................. M8 ................................. 2
52 .............. 5640691 .................... Screw....................................................................... M8x16 ........................... 2
70 .............. 5640461 .................... Flat Washer ............................................................. M10 ............................... 2
71 .............. 5640451 .................... Lock Washer ............................................................ M10 ............................... 2
72 .............. 5640441 .................... Hex Socket Head Screw.......................................... M10x20 ......................... 2
103 ............ 5640561 .................... Rotation Label.......................................................... ...................................... 1
104 ............ JET-113..................... JET Logo (not shown).............................................. 113x47mm .................... 1
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13.2.1 J-4002 Disc Parts – Exploded View
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13.2.2 J-4002 Disc Parts – Parts List
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jetttools.com
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