AHS

INSTRUCTION MANUAL
PAGE : 1

HYDRAULIC FOUR
ROLLER BENDING
MACHINE

AHS

AKYAPAK Mak. San. ve Tic. Ltd.Şti.

Akçalar Sanayi Bölgesi 16225
Akçalar / BURSA / TÜRKIYE
Tel: 0090 224 280 75 00 Fax: 0090 224 280 75 02

www.akyapak.com.tr
 AHS
INSTRUCTION MANUAL
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INDEX

PAGE 2 INDEX
PAGE 3 INDEX

PAGE 4 INDEX

PAGE 5 CONFIRMITY DECLARATION (ATTACHMENT)

PAGE 6 GUARANTEE

PAGE 7 INTRODUCTION

PAGE 8 MACHINE DIMENSION

PAGE 9 TECHNICAL FEATURES

PAGE 10 MACHINE INFORMATION

PAGE 11 SAFETY FACTORS -Introduction

PAGE 12 SAFETY FACTORS -Possibility of danger on the machine

-Damage can happen

-functıons of the machine
PAGE 13 SAFETY FACTORS -Appropriate and Inappropriate usage

of the machine, suitable Operator

PAGE 14 SAFETY FACTORS -Operator Protection

PAGE 15 SAFETY FACTORS -Safety Features

PAGE 16 SAFETY FACTORS -Check list of safety precautions

PAGE 17 INSTALLATION INSTRUCTION -Check list of safety precautions

PAGE 18 INSTALLATION INSTRUCTION -Unpacking, machine grouding mounting

plan
PAGE 19 INSTALLATION INSTRUCTION -Mounting Information

PAGE 20 INSTALLATION INSTRUCTION -Ground Plan

PAGE 21 PRELIMINARY CHECKS -Safety Rope

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INSTRUCTION MANUAL
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PAGE 22 PRELIMINARY CHECKS -Electric Connection

PAGE 23 PRELIMINARY CHECKS -Filling The Plant, Control The Lubrication

PAGE 24 PRELIMINARY CHECKS -Electric Motor Rotation Direction Control

-Clean The Hydraulic Oil

PAGE 25 PRELIMINARY CHECKS -Table Recommended Lubrications

PAGE 26 MACHINE USAGE -Movement

PAGE 27 MACHINE USAGE -Bnding Speed

PAGE 28 MACHINE USAGE -Switch

PAGE 29 MACHINE USAGE -Control Panel

PAGE 30 MACHINE USAGE -Control Panel Opsional

PAGE 31 MACHINE USAGE -Equipments Control Panel

PAGE 32 MACHINE USAGE -Adjustment Of International Pressure

PAGE 33 MACHINE USAGE -Central and Side Support

PAGE 34 BENDING -Introduction Quality Of Material

PAGE 35 BENDING -Placing Material, Bending Process

PAGE 36 BENDING -Work Phases

PAGE 37 BENDING -Work Phases

PAGE 38 BENDING -Barrel Deffect, Reel deffect

PAGE 39 BENDING -Cone. Ovalling, Rolling, Incorrect Defect

PAGE 40 BENDING -Conic angle Of Location

PAGE 41 BENDING -Preparing The Machine For Bending Cones

-Inserting The Plate, Working, Phases

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INSTRUCTION MANUAL
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PAGE 42 BENDING -Ferrule Extraction

PAGE 43 BENDING -Adjusting Digital Display

PAGE 44 MAINTENANCE -Adjustment Parallel Of Bottom Rolls

-Adjustment Parallel Of Side Rolls

-Maintenance
PAGE 45 MAINTENANCE -Protective Maintenance, Regular Oilling and Oil

-Level Check, Regular Cleaning, Control Of

Frayeble Parts, Control Of Nuts, Repairing,
PAGE 46 MAINTENANCE -Bushing, Bearing and Gearbox Oilling

PAGE 47 MAINTENANCE -Lubrications

PAGE 48 MAINTENANCE -Hydraulic Circuit Maintenance

PAGE 49 MACHINE PART -Body and Frame

PAGE 50 MACHINE PART -Bottom Roll

PAGE 51 MACHINE PART -Top Roll

PAGE 52 MACHINE PART -Side Roll

PAGE 53 MACHINE PART -Part List

PAGE 54 MACHINE PART -Part List

PAGE 55 MACHINE PART -Part List

PAGE 56 LABELS USED ON THE MACHİNE

PAGE 57 LABELS USED ON THE MACHINE

ATTACHMENT HYDRAULIC CIRCUIT

ATTACHMENT ELECTRIC CIRCUIT

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INSTRUCTION MANUAL
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EC DECLARATION OF CONFORMITY
AT UYGUNLUK BEYANATI

The undersigned Company certifies under its sole responsibility that the item of equipment specified below
satisfies the requirements of the Machinery Directive 2006/42/EC which is apply to it.
The item of equipment identified below has been subject to internal manufacturing checks with monitoring of
the final assessment by AKYAPAK.

Aşağıda tanımlanmış olan ekipmanlar için Makine Emniyeti yönetmeliği 2006/42/EC uygulanabilen gerekliliklerinin
yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz.
Aşağıda tanımlanan ekipmanlar iç üretim kontrollerine bağlı olarak AKYAPAK tarafından kontrol edilmiştir.
EQUIPMENT 3 & 4 ROLLER HYDR. BENDING MACHINES
MAKİNA ADI HİDROLİK 3 & 4 VALSLİ SİLİNDİR MAKİNESİ

MODELS AHS
MAKİNA TİPİ
SERIES 2013 /
ÜRETİM YILI/SERİ NO
DIRECTIVES MACHINERY DIRECTIVE 2006/42/EC
İLGİLİ DİREKTİFLER LOW VOLTAGE DIRECTIVE 2006/95/EC
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004/108/EC
EN ISO 12100:2010
HARMONIZE EN 60204-1:2006 /AC:2010
EN ISO 4414:2010
STANDARDS
EN ISO 4413:2010
İLGİLİ EN ISO 13857:2008
STANDARTLAR EN ISO 61000-6-3:2011
EN ISO 61000-6-2:2012

SIGNED ON BEHALF OF THE MANUFACTURER

İMALATÇI ADINA
AD-SOYAD- NAME :
GÖREV – POSITION : K.S.G.B MÜDÜRÜ- Q. MANEGER

YER/TARİH–PLACE/DATE :

İMZA – SIGNATURE :
 AHS
INSTRUCTION MANUAL
PAGE : 6

WARRANTY CONDITIONS

I-) Warranty period is valid for only 1 (One) year after the date of the invoice. Guarantee
conditions will not be available unless the machine would be used apart from unsuitable
purposes and 3rd parties which is not mentioned in the invoice.

II-) Warranty is only covered for the parts to be delivered at Akyapak factory which is the
subject of poor design or production faults. Phone assistance is only given for software faults.
All other demands are into subjects of extra charges according to usual market price conditions.

III-) Akyapak Company undertakes the guarantee for 10 years to supply service support and
spare parts after the date of manufacturing. Only the exception of this situation is the subject
of the other parts what is not manufactured by Akyapak.

IV-) Never run the machine before reading and understanding the instruction manual. Just
because the instruction manual will provide general information for your use. So that you can
understand the functions of the parts and some reactions of the machine.

V-) Rest of the other principal conditions which are not the subject of warranty cases are listed
below. Please notice that those conditions are not gradual, but also covers all similar situations.
Warranty does not provide extra time with decleration of disgrace or the claim for asking a
justice. Buyer can not claim any written or oral justice opposed to the Seller for the purposes
which contradicts with warranty conditions.

• Faulty usage of the user

• Processes over capasity
• Problems occured later on designs made by user and never accepted by manufacturer
• Damage due to transportation
• Problems which is occured by rarely or poor maintenance
• Wrong using processes in contradistinction to the instruction manual
• Faults which are not informed in 3 (Three) working days
• Keep on using the machine even with the fault
• Damages because of using the machine under the rain or in open area or
unsuitable enviroment

All the related expenses are belongs to buyer for out of warranty
cases…
Akyapak Mak. San. Tic.Ltd.Şti.
Akçalar Sanayi Bölgesi
Sanayi Caddesi No:8
Nilüfer – Bursa –
Türkiye

Tel: 0090 224 280 75 00

Faks: 0090 224 280 75 01

http://www.akyapak.com.tr

service@akyapak.com.tr
 AHS
INSTRUCTION MANUAL
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INTRODUCTION

This manuel includes placement Any modification on the machine without

operation Safety rules Maintenance.
techinal specification. Spare parts list and
electrical plan of AKYAPAK Hydraulic 4
Roller Bending Machine.
There may be some difference between
the machine because of renvals and
developments. Please contact the seller
company or AKYAPAK during assembling
operating and maintenance this manuel
will help you and it should always be
handy.
ATTENTION!!!!!
This instruction manuel should be kept
attached to the machine.
written conformation from AKYAPAK is
strictly forbinden as such changes in the
machine may cause damage or injuries.
Working area of the machine should be
away from flammadle and explosive
materials. It should be closed and should
not be effected from air conditions.
Each time operator leaves off the
machine he should turn the main switch
to position “0” and should take the
selective key with him.
Do not take off the safety covers from
the machine.

ATTENTION!!!!! The operator that will use this machine

The machine should be operated by ahould confirm that he read the
trained staff. instruction manual and understood
everything.

Operator name and Signature Date Employer

surname
 AHS
INSTRUCTION MANUAL
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SAFETY FACTORS

AKYAPAK 4 Roller Bending Machine has

upper and lower rolls rotating. Between
those rolls, operators hands or fingers
may be trapped. Be careful no to allow
any of your clothing or hands between
these rolls while they are rotating.

- Do not do any maintenance when the

machine is working.

- Be sure that the machine is off when

you take off the back cover

- After closing the covers, control safety

rope carefully

AT ANY DANGEROUS INSTANT:

PRESS THE EMERGENCY BUTTON
OR STEP ON THE ROPE
SURROUNDING THE MACHINE

-In an emergency, the first thing to do is

to press emergency stop button on the
panel or to step on the rope surrounding
the machine

- Stop the machine before maintenance,

repairing and cleaning

-Never take off the safety covers from

the machine

INSTRUCTION MANUAL
POSSIBILITY OF DANGER ON THE
MACHINE
On AKYAPAK 4 Roller Bending Machines,
safety measures towards danger are
taken.
For example:
The electric installation has a metal
closure.
Other dangerous part is the place where
rolls rotate. By wrong and careless use,
dangerous situations may arise. During
working, safety rope is mounted around
the machine towards accidents.
DAMAGE CAN HAPPEN
-User operator's fingers or hands
-User operator's clothes or other subjects
-Deformed working material
-The third person when material is
bending
-Machine bending equipment
All staff who run, install and maintain the
machine are responsible to read the
warnings and apply the instruction
manual. Do not attempt to bend hard
materials except form metal or
aluminium sheet. You may give harm to
either the machine or yourself. To make
AHS
PAGE : 12
Modification on the machine is forbidden
because of safety and productivity.
Working maintenance and safety factors
in the instruction manual are supposed
to be obeyed and applied.
FUNCTIONS OF THE MACHINE
AKYAPAK Hydraulic Bending Machines
are produced to shape material and their
functions are shown below
This machine has the ability to bend
closed and semi-closed pipes and conics.
Our machines are produced in different
capacity and dimensions depending on
the thickness of the material bent Check
sheet thickness on page 5 before starting
to bend material. Do not attempt to bend
material that is larger than indicated
sheet thickness or quality.
To identify AKYAPAK Asymmetrical
Bending Machines, roll diameter, width
of the bending material and thickness of
it are indicated.
For example AHS 3100 x 10/14
AHS =Machine Type
2100 =Bending material width
10 =Thickness of material (mm)
that is 1,5 times larger than roll diameter
These values are valid for materials
in St-37 quality.
Yield Pressure = 240 N/mm2
Straight Pressure = 370 N/mm2
 AHS
INSTRUCTION MANUAL
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APPROPRIATE USAGE OF THE

MACHINE

All bending process should be done in

front of the machine where control panel
takes place andonly one person should
operate
Then placing material in to the machine,
another personnel should help, other
bending processshould be done only by
operator himself
Therefore, operator take all safety
precautions and he should control in
each step throughly

Around the machine, there should be a

security area where max. bending
material can take place. and no one
should be allowed to enter this area
except from the operator.

INAPPROPRIATE USAGE OF THE

MACHINE

There should be no one in security area

during bending process.
During maintenance electricity should be
cut off.
No one should be allowed to step in the
machine in any condition

SUITABLE OPERATOR
Young people who are under 16 is not
permitted to run 4 Roller Bending
Machine. The operatorwho will run this
machine should confirm that he read
instruction manual and understood
eveything. If in doubt, contact with
AKYAPAK

INSTRUCTION MANUAL
OPERATOR PROTECTION
In the situation that machine is working
under normal conditions, operator should
not need anyother measures.
In working situation:
Because of the danger of dropping
working material, workers should wear
steel type shoes andwhen handling hard
and sharp working material, they should
wear work gloves. For machineattention
and maintenance, expert staff should
have the right equipment. -Allen key set
-Spanner Set
-Oiling gun
-Protective gloves
-Steel tip protective shoes
-Screwdriver set
SAFETY FACTORS WHEN SETTING
UP THE MACHINE
AKYAPAK machine should be positioned
on strong, hard and ground level. (Check
the groundplan)
The machine which have overturns can
cause serious damage and accidents.
Material can not be bent properly in the
machine that is not positioned correctly.
AHS
PAGE : 14
Besides, damagemay happen due to
wrong positioning.
If the machine stands with stocks for a
while before running, it should be
covered with an awningand should be
protected from dust.
SAFETY PRECAUTIONS
On page 11, Hydraulic 4 Roller Bending
machine safety precautions are shown.
To check thesefactors also acheck list is
added for the user (operator)
CONTROL THESE SAFETY
PRECAUTIONS
-Control those factors for each working
shift
-Please, check the safety elements once
a week periodically
-After every service intervention and
maintenance, control those safety
precautions.
THE CARE POINTS ON CONTROL
-Check if the machine is in the correct
position
-Check if the machine sound
-Check if the machine functions correctly.
-Check if the machine is mounted safety.
 AHS
INSTRUCTION MANUAL
PAGE : 15

Eliminate any problem or failure before

running the machine. Stop the machine
immediately ifyou see any problem when
the machine is running and contact with
the salesman or AKYAPAK

Do not take off the safety elements that

instant of machine is running or before PROTECTION
PLATES

Safety Features

1- Protection plates
2- Switch on electric panel
3- Energy indicator on electric panel that
shows there is electric power
4- Thermal indicator on electric panel.
(Indicates overload trip.)
5- Emergency-stop button on the control
panel
6- Key switch on the control panel
7- Displays on the control panel
8- Other buttons on the control panel SAFETY
9- Warning labels ROPE
10- Soundness of the energy cable.
11- Connection cables of the control
panel
CONTROL
12- Manuel lubrication has been done or
not PANEL
13- Safety rope
 AHS
INSTRUCTION MANUAL
PAGE : 16

CHECK LIST OF SAFETY PRECAUTIONS

Fotocopy this check list and use in each control and usege prodecure. Confirm each point
whichfunctions correctly by putting a √ and save it in case a failure arise.

CHECK LIST CONTROL

MACHINE TYPE DATE

PROTECTION PLATES: They should be mounted and screwed.

ELECTRIC MAIN ISOLATING SWITCH: It should be assembled and it should be

checked if it is working or not

POWER LAM: It should be assmbled and when there is power the lamp sholud be
checked if its on or off. Check it against bulb failure

THERMAL LAMP: It should be assembled and when the thermal overload is tripped
it should turn on.

EMERGENCY STOP BUTTON: It should be assembled on panel check if it does its

functions stops main motor.

SELECTIVE KEY SWITCH (0-1) ıt should be assembled on panel. It should function

to switch on the display and control circuits

DISPLAYS: Should be assambled and when there is power the display should be on.
Check function

ALL OTHER PANEL FUNCTION BUTTONS: Should be assembled in and function

correctly

WARNING LABE: ıt should be fixed securely and it sholud be in a place that can
be seen easily

POWER CABLE: ıt should be fixed securly to the machine it should not be broken
and or strıpped. It should have safety protection against mechanical damage

CONTROL PANEL CONNECTION CABLE: It should be assembled and the flexıble

outer cover should be checked for damage.
 AHS
INSTRUCTION MANUAL
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INSTALLATION INSTRUCTION
TRANSPORT
It is suggested that the machine is
transported
with a covered waterproof folio no to be
effected from air conditions.
Place the heavy part (reducer side) of
the
machine to the front part of the truck.
So, normal driving balance is adjusted by
preventing to put the weight to the back
side of truck. Figure 1 FIGURE 1 FIGURE 2

After the machine is loaded, be sure that

the
machine is positioned correctly. If
needed
put supporting legs to moving parts.
As shown on figure 2, fix the machine to
the
Ground from 4 edges with wooden
pieces
nailed to the base.
HANDLING AND LEVELING THE
MACHINE
Always use high capacity quay and
synthetic rope to lift the machine. Check
lift capacity of ropes and compare them
with the machine's weight on page 5
To carry the machine move the bottom
roll up the maximum upper position, then
tie with the synthetic rope the bottom FIGURE 3
and top roll as per drawing.
ATTENTION:
Gear of the machine would have been
damaged, if the bottom roll had not been
moved up to maximum upper position.
It is suggested that ropes are tightened
first and then you lift the machine in
balance, because dominant weight is on
the reducer side (not on the roll)
It is required that you do not loose the
ropes. Otherwise the machine may slide
and jolt.
 AHS
INSTRUCTION MANUAL
PAGE : 18

UNPACKING
Hydraulic Bending Machine are oiled and
covered with waterproof folio to protect
machine from weather conditions during
transport.

During transport (in open vehicles) use

suitable tarpaulins or other covers
additional to above films to protect from
weather

At unpacking, if you see any transport

damage call the transporter or seller at
once.
Dispose of the packaging safety and with
regard to the environment use gloves
when unpacking.
Unpainted surfaces are protected with oil
for transport. Clean this off with

"Kerosene" use gloves, dispose of waste

wipers safely.
Cleaning of the machine, that is oiled
with protective oil, is as follows,
- Rolls and bright wrought surfaces are
cleaned with thinner
- Painted surfaces are cleaned with a
mixture of diesel oil and water

MACHINE GROUNDING MOUNTING

PLAN
Machine mounting area should be
arranged in accordance with mounting
information shown on page 15 and
mounting plan on page 16. After
controlling the machine's position if
balanced or not, it should be fixed.
Decimal balance device should be used
to position the machine correctly and
nuts should be checked.
 AHS
INSTRUCTION MANUAL
PAGE : 19

MOUNTING INFORMATION

Before mounting the machine, pay

attention to demensions on page 5 and
explanations below

1- Enough space should be left around

the machine to reach every side of the
machine for maintenance.
2- On the front side of the machine,
there should be space (Lx1,5) that is, 5
times larger than sheet lenght to take off
the material easily.
3- There should be enough space on
both sides of the machine to bend
material easily and after this space, 1
meter walking area should be left
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INSTRUCTION MANUAL
PAGE : 21

SAFETY ROPE

Safety rope; which is mounted

around the machine, is taken off
during transport (depending on
machine dimensions and holding).
This should be done after ground
mounting.

Safety rope is mounted on the

three side of the machine. Angular
devices are used

to strengthen the rope. Screw

these devices around the machine.
Mount the rope round pulley
wheels and tighten them.

Safety rope is mounted in case of

emergency. It is enough, touching
smoothly on the rope to stop the
machine. To make the machine go
on running, you should pull the
button.
 AHS
INSTRUCTION MANUAL
PAGE : 22

ELECTRIC CONNECTION
Electric connection should be done by an
experienced electrician. Before making
connection, the values should be
checked on the label in electric box and
electric connection should be done
according to these values
Push the energy cable into the hole on
the side of the machine. Connect energy
cable to the electric box through tube
which is between electric box and ho

ELECTRICAL MULTI
OUTLET
BOX

CONTROL
PANEL
 AHS
INSTRUCTION MANUAL
PAGE : 23

FILLING THE PLANT

Hydraulic tank ISO HV/46 Qualified

(Different mark oil codes are signed on

page) liter oil should be put for
this operation.
a) Please open the side cover beside of
reducer. Oil
b) From oil filling window which is on the Pump Filter Oil
tank the cover of the oil filling. By open Tank
the cover fill the hydraulic oil
To transfer the oil from the container to

the tank, use an external filter positioned

as Fig.5 in order to prevent the
introduction of foreign bodies at the time
of filling

c) Control the filling oil level from the oil

level window gage on the tank.

Please shut down the cover after

completing prodecure. Please open the cocer
CONTROL THE LUBRICATION to add the oil
Put grease oil from 7 different places
that machine has (for different mark the
gerase codes are given on page)
AKYAPAK fills by grease those signed
places and delivers the machine Oil
Level
The machine oiling system is shown on
page 42

ELECTRIC MOTOR ROTATION
DIRECTION CONTROL
After hydraulic oil filling has been done
operator should control motor rotation
direction control. For this follow the
instructions below
For 380/400/415 (Other Voltages)
There are phase line relay on these
machines. The role of this relay is to
prevent the electricmotor rotating
in wrong direction.
When the power connection is
established to the machine, if the
phase is correct, the lamp will be
gren. If the lamp is not green,
change the places of R-S phases.
1- Take the main switch on the electric
panel to the position 1
2- Take the selective key on control
panel to the position 1
3- Be sure that "electric is on" lamp is lit.
If not functioning, check electric
connection, emergency stop button and
safety rope.
START STOP
AHS
INSTRUCTION MANUAL
PAGE : 24
4- By pressing start button on after taht
pressing stop button please check in the
turning side of main electric motor.
Turning side of the main electric motor
is shown over the motor.
Turning of the motor to the wrong
side prodecure have to be completed
in the shortest time (like 3 seconds)
If electric connection is wrong, pull
off the plug from the socket and cut
electricity. Change the phases of plug
and try the procedure once more. RE
Machine is ready to operate. To clean
the hydraulic oil,
a) Adjust the turning speed of the roll
to the max.
b) Please move up and down the
side rolls for at least 30 minutes.
c) There is a caution lamb that shows
the pollution level in hydraulic return
filter. If the arrow that shows the
pollution level in green region, please
go on to work.
If it is in the red area, you could go on
to work by machine after chenging the
filter element.
After completing the procedure, please
do not forget to close up the covers.
POWER ON LAMP 0-1 SWITCH
 AHS
INSTRUCTION MANUAL
PAGE : 25

TABLE RECOMMENDED LUBRICANTS

Mark Hydraulic Power Grease Plant Planetry

Unit Gearboxes

MOBIL Mobil DTE 25 Kup Grease 2 Mobil Gear 629

BP Energol HLP 46 Energrease GP2 Energol GR-XP

150

SHELL Tellus Oil 46 Livona 2 Omala Oil 150

CASTROL Hyspin AWS 46 Helvium 2 Alpha SP 150

TEXACO Rando Oil HD 46 - Meropa 150

ELF Hydrelf DS 46 - Reductelf SP

150

TOTAL Equivis ZS 46 - Carter EP 150

ESSO NUTO H 46 - Spartan EP 0

AGIP OSO 46 - Blasia 150

Q8 Haendel 46 - Goya 150

 AHS
INSTRUCTION MANUAL
PAGE : 26

MOVEMENTS

1- SIDE ROLLS MOVEMENT UP

AND DOWN SIDE

Movement of the side rolls up and

down side is made by the help of
hydraulic cylinders in circular orbit.
Paralelism of the side rolls is get by
torque bar. Perfect paralelism is
get by a heavy solid steel torque
bar and connecting points of side
rolls moveable fork arms. By the
help of this specification, it is very
easy to get
the side rolls in to cone position
and make them flat

2- BOTTOM ROLL UP AND

DOWN SIDE

Movement of the bottom roll up

and down side is made by
hydarulic cylinders and eccentric
cam. Parallelism of bottom roll is
get by compensating shaft. Perfect
paralleism is get by strong torgue
bar and conneting of the bottom
roll by eccantric cam to this part
 AHS
INSTRUCTION MANUAL
PAGE : 27

BENDING SPEED

In our standart machine, there are two

bending speed that is changed by
gradually.
1- Normal Speed

2- Slower speed

Slower speed is used in the process of

prebending to pull the lower roll until its
axis. For the normal and also, slower
speed, the switch has to be used that
has been placed on control panel.

For normal speed, rubbit graphic; for

slower speed turtle graphics are used.

As on optional extra bending speed could

be adapted as not gradually. In this
option, bending speed could be adjusted
between zero and max. according to the
user experience, material thickness and Variable
etc.
speed
In this system, using pumps are special
pumps that is not allow to the increasing
of the heat in the oil by the way that
these pumps control the oil flow in
accordance with bending speed
 AHS
INSTRUCTION MANUAL
PAGE : 28

SWITCHES switch. After that, upper roll is lift up

To guard the machine and protect the
operator, there are used some
switches in he machine against harms
switches and tasks.
Usage of the switches and tasks of them.
After completion of bending, as a first
job bottom roll is lessened until the roll
touch its switch. If the bottom roll is not
being lessened completely, cover could
no to be opened.
To take out the material when the user
press the cover openning button, cover is
opened up until it touchs to open cover
and bended material could take out
easily. Also, in this position, the system
is out of work and rolls could not be
turned. After the material is put into,
machine cover shut down button is
pressed and after a while upper roll is
move and when the upper roll touch to
the switch, cover is closed down and this
is also goes an until the cover touches to
the switch.
Machine is ready to bend.
If the machine is could not receive order
from switches, it cloud not operated in
an order.

DEFECT TYPE BROKEN PLACE CONTROL

Cover could not be
opened sweitch
Rolls could not be turned
switch
Top roll could not be
moved direct the upword
Top roll could not be
Moved direct the
downword
Cover could not be
closed direct the roll
level
Bottom roll is not at
Cover is open
Cover in not open
Cover is not open
Top roll is not at the
lowest roll
Control the bottom roll
Control the roverclose
Control the switc that
opening of cover
Control the switch that
opening of cover
Control the switch that
lowering the upper
 AHS
INSTRUCTION MANUAL
PAGE : 29

CONTROL PANEL

17
6
5

21 7 4
2022
2
1
 8AHS
INSTRUCTION MANUAL
PAGE : 30

CONTROL PANEL OPTIONAL

19
4

16
7

21
3

22
11

20
2
8

13
12
1

10
9
 24AHS
INSTRUCTION MANUAL
PAGE : 31

EQUIPMENTS CONTROL PANEL

1 - Start up button
2 - Stop Button
3 - Exiciting lamb specifying low oil level
4 - Exiciting lamb for emergency stop button
5 - Energy on process button
6 - Open close key
7 - Emergency stop button
8 - Left side roll parallel or conic up and down
9 - Left roll up
10 - Left roll down
11- Fast - slow adjusting button
12 - Cover opening and top roll up
13 - Cover closed and top roll down
14- Bottom roll parallel or conic up and down
15 - Bottom roll up
16 - Bottom roll down
17- Right roll parallel or conic up and down
18 - Right roll up
19 - Right roll down
20- Right side turning button
21- Left side turning button
22- Display
23-
24- Left guide upside lifting button Optional
25- Left guide downside button Optional
26- Top guide upside lifting button Optional
27- Top guide downside button Optional
28- Right guide downside button Optional
29- Right guide upside lifting button Optional
 AHS
INSTRUCTION MANUAL
PAGE : 32

ADJUSTMENT OF INTERNAL
PRESSURE

There are 3 kinds of hydraulic pressure

in the machine
1- Pressure adjustment for turning the
top roll.

2- Pressure adjustment for movement

of the side rolls up and down.

3- Pressure adjustment for bottom roll

Top roll turning, bottom roll turning

and side rolls pressure adjustment are
stabilized by our firm. Changes in the
adjustments are strictly forbiden.

Otherwise, machine could be damaged

deeply. You can see the top roll
turning pressure value from A
monometer.

Bottom roll pressure could be adjusted

by pressure security value (C) that is
near the manometer board. Adjusting
pressure could be by (B) manometer.
The values for bottom roll pressures
should be found by testing that
belongs to the quality, hardness and
the thickness of the bending material.
 AHS
INSTRUCTION MANUAL
PAGE : 33

CENTRAL AND SIDE SUPPORT

SYSYTEM

Bending fault occurs while bending big

diameter material. While bending this
kind of material, it is bent correctly at the
beginning. In the middle, it is sagged
due to its weight and spoils the radius.
To prevent this, central and side support
should be used

CENTRAL SUPPORT
SYSYTEM

SIDE SUPPORT
SYSYTEM

INSTRUCTION MANUAL
To get high productivity, correct usage,
correct maintenance and regular cleaning
should be done
Material should be prepared before
bending due to its structure. For this:
1- Clean burrs which is on the edges of
material cut with oxygen.
2-Clean all the spurs, rust,cinder. These
may give harm to rolls, even if rolls are
hardened.
3- Clean both sides of the sheet.
4- Before starting to bend, check the
sheet again. If there is a problem, clean
again.
Physical condition of the sheet effects
quality of material bent. If the face of the
material is dirty, the sheet may be
grained.
QUALITY OF MATERIAL
You know that semi-quality material,
which is to bend, is delivered in different
qualities. Multiple bending materials can
not give the same result because of the
difference between material quality. The
most important factor that effects
bending quality:
1- Sheet quality
AHS
PAGE : 34
2- Flow limit
3- Elasticitiy limit
4- Material direction
5- If thickness is same on all surfaces of
sheet or not; thickness homogeniety
These factors are so important that if
one of them is changed, you can not get
the dimensions you bent.
For example, when you want to bend a
material whose elasticity factor is high
with the same machine adjustment,
diameter obtained will be different.
You might obtain different results, id you
want to bend material in one step rather
than in two steps. Because, in two step
procedure, flow limit might have
changed after the first step
These factor differences are faced (met)
often even in the same material groups.
Therefore, you should use high quality
material.
Another bending fault occurs while
bending big diameter material. While
bending this kind of material, it is bent
correctly at the beginning. In the
middle, it is sagged due to its
weight and spoils the radius. To
prevent this, central and side
guides should be used.
 AHS
INSTRUCTION MANUAL
PAGE : 35

PLACING MATERIAL

After doing all the safety factors shown

on page 16, you can start to bend
material
First step of bending process is to place
material. To obtain a high quality
material bent, you should push and
position correctly the material that is
squeezed in to rolls
Initial steps of this process are:

1-Material should be placed into the rolls

on any condition.
2- Material should be placed paralel to
rolls axis.

To make easy the procedure you could

use the side rolls. By lifting up the side

roll, and by basing the bending material

to the roll, get the parallelism.

BENDING PROCESS

First step is to give power to the

machine. Steps are as follows
1- Take the switch on the electric panel
to position 1
2- Take the selective key on the control
panel to position 1
3- Be sure that power lamp is on. If not,
check safety rope and emergency stop
button.
4- Push start button.
Machine is now ready to run. You can
start to bend material in accordance with
the steps indicated on page 32-33
 AHS
INSTRUCTION MANUAL
PAGE : 36

WORK PHASES

When you run the machine on fast

speed, you will see that top and lower
rolls turn together. When you run the
machine on slow speed, you will see the
lower rolls turns only. If you pinch the
lower roll and when the top and lower
rolls touch each other, these rolls will
turn together

According to hydraulic logic, pressure

goes to easiest way. So the resistances
have to be equal for top and lower roll in

order to be equal of turning speed. In

case of fast speed or on slow speed, the
top and lower rolls turn equal, because
of the resistances equality

Resistance control system (tooperating

rolls to turn together) runs according to
pump capacity, when rolls are seperated.
The lower roll turns only, because of the
low output of hydraulic pump.

This will no t effect bending qulity or

type
 AHS
INSTRUCTION MANUAL
PAGE : 37

WORK PHASES

The following drawing illustrate the normal work cycle with a

four roll machine. The workman's expertise will contribute
enormously to the finished product, as well as to the
bending time.

Before inserting the plate in to the machine, make sure that

the central roll is in the lowest position; if not lower it.

All the bending operations of a normal cycle are described

here. In this case the plate is loaded on the left side of the
machine. it also possible to load it on the right side. Obviously,
in the case all operations will be done in a specular way, i.e
using the side rolls opposite movement.

Lift the right roll unit it is about in the middle between the
central rolls. This operation forms a contrast with the roll
itself, which will be useful for the squaring of the plate.
Insert the plate between the two central rolls and the push it, so
taht it pinched between the two central rolls. On this machine it
is possible to change the pinching strenght. To do this, see the
page 34

Now lower the right roll and drag the plate towards the left side,
so that you bring its edge the closest possible to the central roll
axis.

Now lift the left roll until you obtain the desired radius and the
drag the plate towards the right side (you can see the shift of
the rolls on the digital readout and the bending radius you obtain
is determined by the plate thickness, but also by the type of
the material you use.)
Stop the advancement of the plate when you realize this
may lean on the right roll.

Lift the right roll until you lean the plate and then lower the
left roll to the end. Now it is possible to go on dragging the
plate until the bending is completed.

Here it is possible to see the result at the end of the bending phases In some cases,
however, it is possible to find bending defects and more precisely the barrel defect and
the reel defect time.
 AHS
INSTRUCTION MANUAL
PAGE : 38

The machine rollers are manufactured with the aim of avoiding these defects. In
fact, their surface is not perfectly cylindrical, but bi-conical.
The roll conicity is calculated, so that it can offer a good performance on the highest
number of thickness. It is ovious, however, that the final result of the bending as
concerns the extreme sizes (minimum and maximum thickness) may have these defects.
Defects and advice for improvement

BARREL DEFECT
You have the barrel defect when the pipe Barrel Defect is
closed at this ends, but it is more or
less open in the middle. This defect is
caused by the roll flexion under the
bending strenght
CAUSE 1: The plate is too thick in
relation to the machine performance
SOLUTION 1: You cannot solve this
problem, unless you use a machine with
a higher performance
CAUSE 2: The plate is pinched between
the two middle rolls with too much
pressure
SOLUTION 2: Slightly reduce the
pinching strenght (pressure of lower roll
upward movement). This operation can
also be done only at the last passages. It
is obvious that if the is lower, the lenght
of the first straight piece will be higher
REEL DEFECT
Reel Defect
You have reel defect when the tube
is closed in the middle but open at
its end. This defct can be caused by
the roll bi-conicity.
CAUSE 1: The plate you are using is too
thin in relation to the machine
performance
SOLUTION 1: There is no other solution
than bending the material with a lower
performance machine
CAUSE 2: The plate pinching pressure is
to weak
SOLUTION 2: Slightly increase the roll
strength
 AHS
INSTRUCTION MANUAL
PAGE : 39

CONE DEFECT

This defect consists of one side of the

tube which is more closed than the other
side. It can be caused by two different
situations.
CAUSE 1: The rolls are not perfectly
paralel to each other.
SOLUTION 1: Check the roll parallelism
and, if necessary, adjust it
CAUSE 2: The plate you are using is
short and was not laid in the middle in
relation to the rolls
SOLUTION 2: Release the plate and lay it
in the middle. If there is no
improvement, slightly tilt the side rolls,
so that you compensate the bending
defect.

OVALING DEFECT
It is the tube crushing on one side of the tube. This means that its diameter is not
constant and is wider in relation to an axis
CAUSE: This may be caused by the plate dimansions
SOLUTION: Do some calibration turns with the tube, lowering the inferior roll to the end
and using using the lever to prevent any rolling
This operation must be exclusively done keeping the inferior roll in the lowest position. If
not, the welding or other factors may seriously damage the machine.
ROLLING DEFECT
This defect is always caused by too high a roll strength. The plate coming out of the
machine, is rolled and irreparably damaged.
Use the roll pinching presuure adjustment gauge and reduce its
strength INCORRECT AXIS DEFECT

This defect can be caused by a bad plate

alignment, by an incorrect roll parallelism INCORRECT AXIS DEFECT ROLLING D.
or by a plate with irregular thickness.
Check the alignment and the parallelism.
If the defect is caused by the material,
there are no solutions.
 INSTRUCTION MANUAL AHS
PAGE : 40
L=(D x I )/

CONIC ANGLE OF LOCATION ( D-d )

Conic bending process is done by means
of conic bending system in our machine. I=√h 2+(R-r)2
Conic bending is the most difficult
operation among bending types. a=Sx180XL/3,14
Therefore, operator needs too much
experience S=Dx3,14
Now that this operation is difficult; D, d, R, r

HALF OF MACHINE'S CAPACITY

SHOULD BE USED.

This means that, our machine can bend

half of its capacity that's 1000mm x 3
mm, if its total capacity is 2000x6 mm.
If you want to get truncated cone as
shown on figure, you should prepare
angle location of material depending on
diameter and lenght
This angle location should be prepared in
accordance with formulas below

CALIBRATION
After rolling, the result might vary in different radius on different parts of
cylinder. Ovality might be observed on cylinder. In order to reach the best
round shape and correct the oval diameter, calibration is required.
HOW TO ?
The rolled material is taken off the machine and welded. The welding line
should be cleaned and smoothed from inside and outside. Then the
welded cylinder is placed on the machine again.
The tighest diameter of oval cylinder should be placed to the lowest point of
top roll. The side rolls are moved up at the same position till they touch the
cylinder. Later on, both side rolls are highered a bit more and with a soft
thrust of side rolls to cylinder, oval cylinder gets into ‘pear’ shape.
Then the bottom roll is dropped down to lowest position. Turn the switch of
calibration to calibration mode. With this, the rotation of bottom roll is cancelled
and all rotation power is transfered to top
roll.
Rotate the cylinder by pressing rotation button. The cylinder must be rotated
always in the same direction. At each turn, lower the side rolls slowly. The
required round shape will be achieved when the touch of side rolls to
cylinder ends.
IMPORTANT NOTE!!!
The maximum calibration capacity is 75% of maximum bending capacity.
 AHS
INSTRUCTION MANUAL
PAGE : 41

PREPARING THE MACHINE FOR

BENDING CONES

Before inserting the plate, prepare the

machine as follows.
1 - Lift the rear part of the lower central
roll, so that the plateis only pinched from
the opposite side to the cone support
2 - Tılt the side rolls so that you can
obtain a correct cone. Most cones can be
made with themaximum inclination which
is 1,5, This limit is due to the inclination
limit of the roll bearings andit is the
same for all machines.

INSERTING THE PLATE

The smaller mouth part must ALWAYS be
on the control unit side and must firmly
lean on thecone support

WORK PHASES
Put the fisrt part of the plate you want to
bend between the two central rolls and
the closest possibleto the axis of the rolls
themselves, trying to obtain the best
alignment
For all other operations follow the phases
of the normal bending.
As conical bending work is very hard and
the machine is under particular stress,
you need to cleanand prepare the plate
carefully before starting.

It is normal that, during the conical

bending phases, the machine reversible
support, under stresscaused by the push
of the cone, slightly opens. If this
happens, but in a very evident way,
checkthe cone sizes again and make sure
that tha machine can make it
.
If the answer is yes, the defect may then
be caused by too high a plate yielding
limit and you need, therefore, to change
the material.

INSTRUCTION MANUAL
THE IMPORTANT MATTERS THAT
OUGHT TO BE PAYED ATTENTION
ABOUT CONICAL BENDING AND
PLACEMENT OF THE CONICAL
MATERIAL
The small diameter of the material has
to be lean on the conical support pulley.
The edge of the angled conical sheet
which is about to be bent, should be
paralleled to the axles of the top and the
bottom shafts. While moving the bottom
roll upwards, the bottom roll conical
button on the control panel should be
turned on to conical position when there
is 5-8 mm s left to pinch the material,
and then the material can be pinched as
conical by pushing the bottom roll-up
button. The important thing that ought
to be stated about this process is eye-
controllable pinching. The edge of the
sheet which is going to bent as big
diametered edge after conical bending,
has to be rotated while the bending
process is going on. The side roller
should be moved a little bit upwards in
parallel position. Afterwards, the side
roller’s conical bending button should be
turned on to the conical position. Via
pushing to the levelling button, the roller
moves till the required conical angle is
obtained. Then the process starts.
When the plate touchs the other side
roller, the other side roller should be
positioned as conical. Conical bending
process ends with the sheet’ s edge to
edge position. The material is welded
from the outer and inner side after
bending process. The material can be
calibreted after welded surfaces’
AHS
PAGE : 42
grinding. By the end of this process
the lower conical gets closed. The
bottom roll should be moved downwards.
Via the usage of cover opening button,
the cover becomes to open position. The
top roll moves upwards and the process
is finished.
Unless these processes are obeyed;
A) The bottom roll is going to pinch the
material from the large conical edge,
with more power than required as to
rotate from that edge.
B) You might pinch the conical
material as parallel by mistake.
C) If you move the bottom roll as
conical and try to pinch the conical
plate when the bottom roll is at the
lowest position, the machine will
not do the cone bending. ( There
might be damages on the rollers,
cone bending support, the material
which is going to be bent conically.
If the edge of the material, which
reaches to the cone support pulley,
curls upwards or downwards,
squeezeing occurs, deformation is
visible, there might be something wrong
about the application of the process
which are described above.
NOTE: Make sure that you’ ve
pinched the material from a part
like 5-10 cm s on the larger
diametered edge only to rotate
the material. ( Not much. )
 AHS
INSTRUCTION MANUAL
PAGE : 43

After ferrule bending to extract the piece

from the machine, operate as follows

1- Decrease the level of bottom roll

2- Determinated at below on
controlrolling panel after press 2
numbered button the cover opensand
the top rolls moves upward.

3- Bended sheet takes of from top roll.

4- To press 1 numbered button the top

roll moves downward and the cover
get close

All those operations to work in

reliabiliy on their sequence each
movement controls by limit switch.

ADJUSTMENT OF PARALLELISM

REDUCER SIDE

COVER ̀SIDE
 AHS
INSTRUCTION MANUAL
PAGE : 44

ADJUSTMENT PARALLEL OF
BOTTOM ROLLS ATTENTION

Before doing the eprocess above make

sure that conical bending device at
TOP ROLL
sidesare completely closed
If, x<y ROLL

Adjusting screw (B) is revoled to the BOTTOM

reverseway of clock
If, x>y
Adjust’ng screw (B) is revoled clock way A
If, x=y
Rolls are parallel COVERSIDE

ADJUSTMENT PARALLEL OF SIDE

ROLLS ATTENTION

Before doing the eproces above make

sure that conicak bending device at sides
are completely closed
If, x>y
Adjusting screa (A) is revoled to the
reverse way of clock
If, x<y
Adjust’ng screw (A) is revoled clock way
If, x=y
Rolls are parallel

MAINTENANCE TOP ROLL

To get a higher productivity, it is
ROLL
necessary that correct maintenance and
regular cleaning shouldbe done;We can BOTTOM
divide maintenance process in two
groups;
1- Protective maintenance
2- Repairing and maintenance as a result
of a failure

COVER SIDE

INSTRUCTION MANUAL
PROTECTIVE MAINTENANCE
Protective maintenance is a series of
precautions that are taken before
failures take placeThese precautions are:
-Regular oiling and oil level check.
(reductor and hydraulic tank) -Regular
cleaning
-Cleaning of bending material
-Control of frayable parts
(bearing, bushing, etc.)
-Control of nuts etc. against loosening.
REGULAR OILING AND OIL LEVEL
CHECK
Information was given widely about
this item on page 41 and 42
REGULAR CLEANING
During bending, rust, dust and etc.
adhere on rolls. Roll's should be
cleaned after each bendingprocess and
its surface should be checked. Even if
roll's are hardened, too hard materials
should notbe bended. Machine's
working area should be far from dust
wheather conditions.
CONTROL OF FRAYABLE PARTS
List of parts used in the machine were
given on pages 44, 45, 46, 47, 48, 49
Operator should examine theparts
carefully. If something goes out of
AHS
PAGE : 45
normal, for example bad sound from the
machine orworking irregularity etc. he
should inform maintenance personell.
CONTROL OF NUTS ETC.
While machine is working, gearbox
screws, strained on gearbox's start, stop
motion. AKYAPAKcompany has taken all
the precautions against loosening these
nuts by using locking washer andpasting
agent. Yet, these nuts should be
checked at least once a month in
overloading and denseworking times.
REPAIRING
When a failure occours, machine
should be off and electricity should be
cut off. The machine should be
repaired by a specialist personell and
should examine montage figures
onpage 44, 45, 46, 47, 48,49 carefully
ATTENTION !!!!
The machine should be off and
electricity should be cut off in every
maintenance or repairingapplied.
OILING
One types of oil are used in
our machines.
-Grease ( to oil bearing and bushing)
Brans name of grease are given on
page 22
 AHS
INSTRUCTION MANUAL
PAGE : 46

OILING BUSHING AND BEARING

Bearings and bushings are oiled by means of grease gun and brush as shown on page 42

Grease oiling should be controlled once a month and when grease level decreases and it
shouldbe filled. Every place where oiled with oil or grease should be checked before
working. And ifnecessary, should be filled.

OILING GEARBOX

Main reducer, used in our machine, is delivered with oil. Reducer's oil should be changed
aftereach 2000-2500 working hours and once a year. It is not advisable that different
types of oils aremixed and put in the gearbox. Gearbox oil level should be checked once a
month.

Open drain plug and empty old oil. Then close drain plug and open filling plug. Control oil
levelby means of oil level plug after you put oil. When oil is filled up to oil level plug level,
then theprocess is over.

Check whether all plugs are closed or not.

Filling plug

Oil level plug

Drain Plug.

In oiling up the oil again to the machine, please use the 10 micron filter element.
 AHS
INSTRUCTION MANUAL
PAGE : 47

LUBRICATION SYSTEM
Lubrication has to be made for each of
machine that mentionedin pafe 7 by
grease gun

The point that shown over the machine

has been filled up by oil. Before using the
machine user has to control whether
there is gress oil or not. If its necessary,
user has to fill the points by gress oil.
Afterevery 500 workıng hour, the gress
oling points have to be changed

Gress type that has to be used is down in

page 22.
 AHS
INSTRUCTION MANUAL
PAGE : 48

HYDRAULIC CIRCUIT

To have a long time using and best efficiency in hydraulic system, user has to choice the
best oil that is suitable for the circuit and user has to follow maintenance program of
machinery carefully. Oil type is decribled in page 22. The items that are neededd to
follow maintenance program are;
1- Oil level control
2- Return filter control

1- OIL LEVEL CONTROL

Over hydraulic tank, there is used on indicator that shows the level and heat of the oil.
To follow the oil level carefully, there is used a hall over machine body.

Everyday, before operating the machine, this

level has to be controlled.

Also, there is used a switch for the reason

that if the hydraulic oil level decreases to the
lower level that hormful for the hydraulic
components, machine could stop.
It self filing hydraulic oil, has to be changed
in one year, after 2500 working hour.

Please, do not add hydarulic oil to the used one. If it is really necessary to add the oil use
the same quality and type hydraulic oil with used one. Please obey the rules for filling the
oil that are described in page 22

2 - RETURN FILTER
For the healty operation for hydraulic system and long lasting life for hydraulic
compenents, hydraulic oil has to be filtered strictly. To obtain this filtering prodecure in
our hydraulic system. We used the filter with big capacity and the sensetive. Return filter
has to be changed under the conditions that have been specified below.

a- If the pollution level is in red area

b- After 1000 hour operation time.
c- At least one times per year
d- When the oil is renewed.

Also, for the long life for hydraulic cylinders, at least one times in 6 months, there has to
be control whether there is oil leak or not. The miles taht include chromium has to be
controlled and if there occured blow on it, miles has to be replaced by new one.
 AHS
INSTRUCTION MANUAL
PAGE : 49

MACHINE PART BODY AND FRAME

 AHS
INSTRUCTION MANUAL
PAGE : 50

BOTTOM ROLL
 AHS
INSTRUCTION MANUAL
PAGE : 51

TOP ROLL
 AHS
INSTRUCTION MANUAL
PAGE : 52

SİDE ROLL
 AHS
INSTRUCTION MANUAL
PAGE : 53

1- Main frame
2- Small frame
3- Frame
4- Main frame support
5- Support bar between main and small frame
6- Manomater Panel
7- Bolt
8- Bolt
9- Bolt
10- Bolt
11- Stopping part
12- Plate Bushing
13- Roll reducer part
14- Bushing
15- Bolt
16- Adjusting part
17- Cover
18- Circlips for pin
19- Spherical roller bearing
20- Bottom roll bearing
21- Plate bushing
22- Bottom roll
23- Bottom roll bearing
24- Spherical Roller bearings
25- Circlips for pin
26- Cover
27- Bolt
28- Bolt
29- Spherical part
30- Adjusting frame part.
31- Bushing
32- Small pin
33- Adjusting screw
34- Eccentric bearing
35- Bushing
36- Bushing
37- Intermediate part
38- Cover
39- Bolt
40- Eccentric shaft
41- Holding plate
42- Adjusting screw
43- Hydraulic Cylinder - If the bottom roll is wanted as cone
44- Bushing
45- Pin
46- Hydraulic Cylinder
 AHS
INSTRUCTION MANUAL
PAGE : 54

47- Pin
48- Bushing
49- Small pin
50- Cylinder plate
51- Bolt
52- Stopping plate
53- Top roll reducer part
54- Bushing
55- Cover
56- Circlips for pin
57- Spherical Roller Bearing
58- Intermediate part
59- Cover
60- Bolt
61- Top Roller
62- Cone head
63- Spherical Roller Bearing
64- Circlips for pin
65- Cover
66- Circlips for bore
67- Antrum of cone head
68- Opening-closing cover
69- Pin
70- Small pin
71- Bushing
72- Cover pin
73- Bolt
74- Plate
75- Pin
76- Hydraulic cylinder of cover
77- Bushing
78- Bushing
79- Hydraulic cylinder of top roll
80- Bushing
81- Pin
82- Hydraulic cylinder point
83- Spherical part
84- Bushing
85- Holding plate
86- Bolt
87- Plate bushing
88- Plate
89- Bearing plate
90- Nut
91- Bolt
92- Pin
 AHS
INSTRUCTION MANUAL
PAGE : 55

93- Bushing
94- Cover
95- Circlips for pin
96- Spherical Roller Bearing
97- Side roll
98- Spherical roller bearing
99- Circlips for pin
100- Cover
101- Butterfly part
102- Bushing
103- Pin
104- Plate
105- Bolt
106- Hydraulic cylinder for cone bend
107- Bushing
108- Bushing
109- Intermedia part
110- Cover
111- Bolt
112- Plate
113- Bolt
114- Bushing
115- Pin
116- Pin
117- Bushing
118- Eccentric shaft for side roll
119- Pin
120- Adjusting screw
121- Frame of adjusting part
122- Adjusting screw
123- Bushing
124- Pin
125- Plate
126- Bolt
127- Hydraulic cylinder
128- Bushing
129- Pin
130- Bolt
131- Plate
 AHS
INSTRUCTION MANUAL
PAGE : 56

LABELS USED ON THE MACHINE

MANUFACTURER COMPANY LABEL

MACHINE DETAILS LABEL

Model :
Prod.Year :
Serial No. :
Motor :
Voltage :
Frequency :
Weight : Kg

MACHINE OIL LABEL

 AHS
INSTRUCTION MANUAL
PAGE : 57

WARNING LABEL

WARNING LABEL

WORKING SAFETY WARNING LABEL